WO2020226164A1 - Separator for removal of fine particles - Google Patents

Separator for removal of fine particles Download PDF

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Publication number
WO2020226164A1
WO2020226164A1 PCT/JP2020/018588 JP2020018588W WO2020226164A1 WO 2020226164 A1 WO2020226164 A1 WO 2020226164A1 JP 2020018588 W JP2020018588 W JP 2020018588W WO 2020226164 A1 WO2020226164 A1 WO 2020226164A1
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WO
WIPO (PCT)
Prior art keywords
gas
blade
separator
particles
dust
Prior art date
Application number
PCT/JP2020/018588
Other languages
French (fr)
Japanese (ja)
Inventor
祐 高木
Original Assignee
Hkテクノロジー株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hkテクノロジー株式会社 filed Critical Hkテクノロジー株式会社
Priority to JP2021518399A priority Critical patent/JP7054286B2/en
Publication of WO2020226164A1 publication Critical patent/WO2020226164A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/02Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/04Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia
    • B01D45/06Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia by reversal of direction of flow

Definitions

  • the present invention relates to a technique for removing dust such as volcanic ash and iron powder contained in a gas, rainwater, oil mist, and the like.
  • a filter such as a non-woven fabric is used to remove dust such as volcanic ash and iron powder contained in a gas, but the filter such as a non-woven fabric contains an environment in which a large amount of dust is present and mist. There is a problem that clogging occurs in a short time in a non-woven fabric environment.
  • the louver type separator has a long life because it can separate and collect powder and mist by drawing in air with a fan and there is no clogging.
  • it is cheaper than a cyclone separator and has the advantage that it requires less space for installation.
  • a classifier for solid fine particles is known in which solid fine particles collide with a bent wall surface of a folded plate by inertial force and are dropped to the lower part by gravity along the wall surface of the folded plate to collect the fine particles. (See Patent Document 1). According to this, it is possible to effectively classify large particles and small particles, but it is not possible to purify by removing not only large particles but also small particles from a gas containing dust and the like.
  • Patent Document 2 not only large particles but also a multi-stage classifier that facilitates post-treatment according to the particle size of the powder after classification is known (see Patent Document 2).
  • This is equipped with a centrifugal classifier, a collision type classifier, and a gravity type classifier, and is capable of classifying powders having various particle sizes.
  • the multi-stage classifier disclosed in Patent Document 2 is not intended for purifying a gas containing dust and the like, and differs in that purpose.
  • technology for removing dust such as volcanic ash and iron powder contained in gas, rainwater, oil mist, etc. is not always required only in a specific place, and the device is moved to every place. It can be said that it is desirable that it can be used.
  • the multi-stage classifier disclosed in Patent Document 2 has a problem that the structure is complicated, the apparatus becomes large-scale, and it is expensive and unsuitable for movement.
  • an object of the present invention is to provide a dust removal separator which has a long life due to low voltage loss, a high dust removal effect, and can be inexpensively and compactly designed.
  • the separator for removing dust and the like of the present invention has a casing provided with an intake port and an exhaust port, and a gas outside the casing is sucked from the intake port by a suction means connected to the exhaust port. It is a separator that removes or reduces the particles in the sucked gas in the casing and discharges it from the exhaust port.
  • the gas that flows in from the intake port is guided and the particles in the gas are separated.
  • It includes an induction unit and a particle collection unit that collects particles separated from the gas.
  • the gas induction portion is ejected through a gas induction promoting blade that promotes the induction of gas into a narrow space, and a gap provided in front of the tip of the blade while ejecting gas and particles forward in the induction direction. It is provided with an ejection blade that guides the flow direction of the gas from the front to the diagonally rearward in the induction direction immediately after the ejection and centrifuges the ejected particles from the gas.
  • the particle recovery unit is provided in front of the ejection blade and collects particles to be centrifuged when guiding the particles diagonally backward.
  • the flow direction of the gas ejected by the ejection blade is guided diagonally backward immediately after ejection through the gap with the ejection blade to promote centrifugation and particles directed diagonally forward. It is preferable to further provide a centrifugal separation promoting blade that causes an inertial collision with the blade surface.
  • the gas induction unit includes a first gas induction unit and a second gas induction unit.
  • the first gas induction unit has a plurality of louver blades arranged at intervals so as to descend from the intake port side to the exhaust port side, and the louver blades downward the airflow from the intake port side to the exhaust port side.
  • the inclination angle of the blade surface is provided so as to hold it down, and the arrangement of the louver blades forms a narrow space through which the gas passes from the intake port side to the exhaust port side.
  • the second gas induction unit forms the gas induction promotion blade that promotes the induction of gas into the narrowly formed space, forms the space, and ejects gas and particles from the space forward.
  • the ejection blade that guides the flow direction of the ejected gas upward immediately after ejection through the gap provided in front of the blade tip and centrifuges the ejected particles from the gas, and the intake port side to the exhaust port side.
  • An inclination angle of the blade surface is provided so as to suppress the airflow toward the downward direction, and the flow direction of the gas ejected by the ejection blade is guided upward or diagonally upward immediately after ejection through the gap with the tip of the ejection blade.
  • the above-mentioned centrifugation promotion blade for promoting the above-mentioned centrifugation is provided. It can also be assumed that the particles moving diagonally upward and forward of the centrifuge-promoting blade inertially collide with the blade surface.
  • the particle recovery unit is provided below the casing and collects particles that inertially collide with the blade surface and settle due to gravity or are centrifuged.
  • the louver blades are provided with an inclination angle of the blade surface so as to suppress the air flow from the intake port side to the exhaust port side downward, and are arranged in a staircase pattern at intervals so as to descend from the intake port side to the exhaust port side. Will be done. Therefore, the gas flowing in from the intake port, in order from the louver blade arranged on the intake port side, is brought into the gas by gravity due to the inertial collision caused by contacting the lower surface side of the louver blade. The contained particles will settle.
  • the particles are dust such as volcanic ash and iron powder, rainwater, oil mist, and the like.
  • the intake port side and the exhaust port side are used to mean the side where the intake port exists and the side where the exhaust port exists, as well as the main airflow directions of the intake side and the exhaust side. For example, if there is an intake port on the left side of the casing and an exhaust port on the right side, the main airflow direction is from left to right. On the other hand, when there is an intake port and an exhaust port on one side of the casing and the intake side and the exhaust side are separated by piping or the like, it is interpreted as the intake side and the exhaust side.
  • the louver blades By providing the louver blades at predetermined intervals, the gas containing no particles or reduced gas can escape upward.
  • the spacing between the louver blades is preferably an even spacing, but may be different for each louver blade.
  • "with a gap” merely means to exclude the louver blades from adhering to each other on the entire surface, and a part of the louver blades may be in contact with or adhered to each other.
  • the space through which the gas passes in the first gas induction portion is formed to be wide on the intake port side and narrow on the exhaust port side, so that the gas flow velocity becomes slow near the intake port. , The flow velocity increases as it goes to the exhaust port side.
  • By slowing the flow velocity of the gas in the vicinity of the intake port it is possible to promote the sedimentation of the particles and prevent the gas containing a large amount of particles from being entrained in the second gas induction portion.
  • the precipitated particles are recovered in the particle recovery section, and the gas from which the relatively large particles have been removed is guided to the second gas induction section.
  • the second gas induction portion is provided with a gas induction promotion blade that promotes the induction of gas into a narrow space, and the gas induction promotion blade prevents or suppresses leakage of gas including dust and the like. It is preferable that the gas is connected to the ejection blade because of the function of the gas. Further, like the louver blade, the gas induction promoting blade is preferably provided with an inclination angle of the blade surface so as to suppress the air flow from the intake port side to the exhaust port side downward.
  • the ejection blade forms a narrow space between the partition portion that separates the gas induction portion and the particle recovery portion or the bottom portion in the casing, and ejects gas and particles forward from the narrow space at high speed.
  • the front means the front in the gas flow direction.
  • the ejected gas has a smaller area than the partition portion that separates the gas guiding portion and the particle collecting portion or the bottom portion in the casing, and a gap is provided in front of the tip of the ejected blade. Is suddenly changed upward on the exhaust port side of the ejection blade, that is, at the tip of the ejection blade, so that the particles are separated in front of the ejection blade by centrifugation. The separated particles are collected in the particle collection unit.
  • the centrifugal separation promotion blade is provided with an inclination angle of the blade surface so as to suppress the airflow from the intake port side to the exhaust port side downward, and the flow direction of the gas ejected by the ejection blade is separated from the tip of the ejection blade.
  • the gas is guided upward or diagonally upward rearward through the gap with the facilitating blade.
  • the centrifugal separation promoting blade promotes the centrifugal separation that separates the ejected particles from the gas by centrifugal force, and inertially collides the particles heading diagonally forward and upward with the blade surface.
  • the gas flow is guided upward or diagonally upward rearward immediately after the ejection, so that the curvature becomes steeper and the centrifugation performance at the tip of the ejection blade is further promoted.
  • the gap between the tip of the ejection blade and the centrifugation promoting blade becomes narrower, the inclination of the blade surface of the centrifugation promoting blade causes the gas flow to pass through the gap from the ejection direction (front) and to move diagonally upward and backward, as if it were a hairpin.
  • a sharp curvature will be formed like a curve.
  • the particle recovery unit recovers particles contained in the gas by settling them by gravity due to inertial collision caused by contact of the gas with the louver blade of the first gas induction unit. It is preferable to include a particle recovery unit of 1 and a second particle recovery unit that recovers particles centrifuged by a second gas induction unit or particles that have collided with inertia.
  • a particle recovery unit of 1 and a second particle recovery unit that recovers particles centrifuged by a second gas induction unit or particles that have collided with inertia.
  • the separator for removing dust and the like of the present invention immediately after flowing in from the intake port, particles having a relatively large specific gravity or particles having a relatively large size floating in the gas are inertially collided with the rectifying blade surface and settled by their own weight. It is preferable that a third gas induction unit including at least one rectifying blade is further provided. By providing the rectifying blade, particles having a relatively large specific gravity or particles having a large size are settled on the blade surface at an early stage by inertial collision and gravity from the gas immediately after flowing in from the intake port, and the particle recovery efficiency is improved. Can be enhanced. It is preferable that the rectifying blade has a shape in which an inclination is provided so as to descend from the intake port side to the exhaust port side, and the inclination is gentler than that of each louver blade.
  • the separator for removing dust and the like of the present invention is further provided with a third particle recovery unit for recovering particles that have inertially collided with each other in the third gas induction unit.
  • a third particle recovery unit for recovering particles that have inertially collided with each other in the third gas induction unit.
  • the third particle recovery unit has an opening different from the opening provided in the first particle recovery unit or the second particle recovery unit, but the particle recovery unit that stores the recovered particles is the first particle recovery unit. It is preferable that the particle recovery unit and the second particle recovery unit are integrated.
  • At least one of the louver blades is extended with the upper end curved or bent toward the intake port side.
  • At least one of the louver blades is extended with the lower end curved or bent toward the exhaust port side.
  • the second particle collecting section is provided with a chamber for collecting the centrifuged particles by reducing the flow velocity of the inflowing gas. Since the gas flowing into the second particle recovery unit is a gas ejected from the second gas induction unit at high speed, there is a risk of backflow. Therefore, by providing a chamber, the velocity of the inflowing gas can be reduced to form a structure capable of efficiently collecting particles.
  • the separator for removing dust and the like of the present invention is provided with a chamber for reducing the flow velocity of the gas flowing into the second particle collecting portion, the inner wall of the chamber alleviates the rebound of particles due to the collision of the gas.
  • the cushion member is provided. By providing the cushion member on the inner wall of the chamber, it is possible to alleviate the phenomenon that the gas collides with the inner wall of the chamber and the particles bounce off.
  • the cushion member for example, a non-woven fabric, felt, or the like is used.
  • the second particle collecting unit is provided with an electrostatic precipitator.
  • the second particle recovery unit reduces the flow velocity of the inflowing gas to collect the centrifuged particles.
  • an electrostatic precipitator is used. Further prepare.
  • the electrostatic dust collecting means is composed of an electrode for charging suspended particles, an electrode for attracting charged particles, a filter charged with a charge opposite to the charged particles, and the like.
  • the casing is preferably a polygonal prism shape or a cylindrical shape. Since the casing has a polygonal prism shape or a cylindrical shape, it can be compactly connected in combination with an external dust collecting means, a gas-liquid separating means, an intake means, or the like, and a space-saving configuration can be obtained. In addition, it is easy to design and convenience is improved even when it is attached to a trolley or the like and has a movable configuration. Therefore, it is preferable that the casing and other equipment can be connected without using piping.
  • the cylinder in the cylindrical shape also includes an elliptical pillar.
  • the separator for removing dust and the like from the second aspect and the third aspect of the present invention will be described.
  • the flow direction of the gas ejected by the ejection blade is guided diagonally backward immediately after ejection through the gap with the ejection blade, and the above-mentioned centrifugation is performed.
  • a centrifugal separation promoting blade is further provided, which promotes separation and causes inertial collision of particles obliquely forward with the blade surface.
  • the gas induction portion takes in air from the slit-shaped opening on the intake side, and ejects gas forward from the slit whose slit width is narrowed by the gas induction promotion blade and the ejection blade. Immediately after the ejection, the gas is guided diagonally backward by the centrifugation promoting blade, and the gas is guided forward again from the tip of the centrifugation promoting blade. Then, it is discharged from the slit-shaped opening on the exhaust side.
  • the particle collecting portion has a slit-shaped accommodating portion equal to or larger than the narrowed slit width and equal to or larger than the slit length, and the accommodating portion serves as a gas guiding portion.
  • the accommodating portion serves as a gas guiding portion.
  • it has a configuration in which it is arranged at a front position and an adjacent position.
  • the front-positioned containment collects particles that centrifuge when guided diagonally backwards.
  • the accommodating portion at the adjacent position collects the particles to be centrifuged when the gas is guided forward again from the tip of the centrifugation promoting blade.
  • the gas induction portion takes in air from the slit-shaped opening on the intake side, and ejects gas forward from the slit whose slit width is narrowed by the gas induction promotion blade and the ejection blade.
  • the centrifugation promoting blade guides the gas diagonally backward, guides the gas diagonally forward from the tip of the centrifugation promoting blade, and guides the gas diagonally backward again. Then, it is discharged from the slit-shaped opening on the exhaust side.
  • the particle collecting portion has a slit-shaped accommodating portion equal to or larger than the narrowed slit width and equal to or larger than the slit length, and the accommodating portion serves as a gas guiding portion. On the other hand, it is placed in the front position and is configured to collect particles.
  • the gas guiding portion and the particle collecting portion are plane-symmetrical with respect to each central surface in the length direction of the slit, and the respective central surfaces are coplanar. Each is arranged so as to be. Further, the gas induction promotion blade, the ejection blade, and the centrifugation promotion blade are arranged at positions symmetrical with respect to the central surface.
  • the partition surface serving as the central surface may be formed, and by forming the partition surface, many accommodating portions having a reduced volume are provided. be able to.
  • the inner wall of the accommodating portion of the particle collecting portion is subjected to a dust scattering prevention process by forming irregularities, applying a dust adsorbent, or attaching a dust adsorbing sheet.
  • the separator for removing dust and the like from the second and third viewpoints it is preferable that a plurality of pairs of the gas induction portion and the particle recovery portion are arranged in parallel.
  • the opening area of the intake port is adjusted.
  • the casing has two panel surfaces facing each other, an intake port is arranged on one panel surface, and an exhaust port is arranged on the other panel surface, so that the thickness can be reduced as compared with the vertical or horizontal length of the panel surface. .. It can be shaped like a rectangular filter, allowing for a compact design.
  • the gas guiding portion further includes a mist spraying means.
  • the mist spraying means artificially atomizes and sprays (sprays) a liquid such as water, and sprays water or the like into the gas by atomizing the gas entering from the intake port. It is possible to wet the floating dust and improve the recovery efficiency by sedimentation by gravity or centrifugation.
  • the separator for removing dust and the like of the present invention since there is no clogging, there is an effect that the life is long due to low pressure loss, the effect of removing dust and the like is high, and an inexpensive and compact design becomes possible.
  • Example 5 Front image of the separator for removing dust and the like according to Example 1.
  • Explanatory drawing of the louver blade of Example 1 Explanatory drawing of the louver blade of Example 2
  • Schematic image of the dust removing device of Example 4 Explanatory drawing of separator for removing dust etc. of Example 5
  • Structural explanatory view of the separator for removing dust and the like of Example 6 Schematic diagram of the appearance of the separator for removing dust and the like according to Example 7.
  • FIG. 1 shows a front image of the separator for removing dust and the like according to the first embodiment.
  • the dust removal separator 1 includes a gas induction unit 1a and a dust collection unit 1b.
  • the gas induction unit 1a is provided with an intake port 7a and an exhaust port 7b, and has a structure in which a gas containing dust or the like is sucked from the intake port 7a and discharged from the exhaust port 7b.
  • gas suction is performed by connecting a blower to the exhaust port 7b side.
  • the exhaust port 7b has a configuration that can be compactly connected to another dust removing unit without piping, but it is also possible to connect piping (not shown).
  • the dust collection unit 1b includes a first dust collection unit 4a, a second dust collection unit 4b, and a third dust collection unit 4c, and the gas induction unit 1a and the dust collection unit 1b are partitioned by a partition unit 1c. ing.
  • the partition portion 1c is provided with an opening (1d to 1f), and is provided through the opening 1d to the first dust collecting portion 4a, through the opening 1e to the second dust collecting portion 4b, and through the opening 1f to the third.
  • the structure is such that gas can flow into the dust collecting unit 4c.
  • a centrifugal separation promoting blade 5 is provided on the exhaust port side of the opening 1e.
  • a louver blade (2a to 2k), a rectifying blade (21a to 21e), a gas induction promoting blade 3a and an ejection blade 3b are provided inside the gas guiding portion 1a, and the gas induction promoting blade 3a and the ejection blade 3b are connected to each other. ing.
  • FIG. 2 shows a perspective view of the separator for removing dust and the like according to the first embodiment.
  • the rectifying blades (21a to 21e) and the third dust collecting unit 4c are not shown, and the number and shape of the louver blade 2 and the like are also shown in a simplified manner.
  • the dust removal separator 1 has a substantially rectangular parallelepiped shape
  • the louver blade 2 has a substantially rectangular parallelepiped shape in front of the dust removal separator 1 in the gas induction portion 1a. It is fixed so that it abuts on any of the back surfaces. As a result, the gas 8 does not leak from the left and right sides of the louver blade 2, that is, the portions that come into contact with the front surface and the back surface of the dust removal separator 1.
  • the louver blades (2a to 2k) are all arranged with an inclination from the upper left to the lower right. Since the louver blades (2a to 2k) are arranged so as to be inclined from the upper left to the lower right, the gas 8a flowing in from the intake port 7a collides with the lower surface of the louver blades (2a to 2k) and moves downward. Not only is the space near the intake port formed wide, and the space gradually narrows as the gas flows to the right, so the suction speed near the intake port can be reduced, and dust moves to the right. The amount of entrainment can be reduced.
  • FIG. 3 shows an explanatory view of the louver blade of the first embodiment.
  • the upper end portion 12a of the L-shaped louver blades (2a to 2e) is bent substantially 90 ° toward the left.
  • the gas 8 is basically guided from the upper left to the lower right while colliding with the lower surface of the louver blades (2a to 2e), but as shown by the arrow 6c, a part of the gas 8 is the louver blade 2a.
  • louver blade 2b, the louver blade 2b and the louver blade 2c, the louver blade 2c and the louver blade 2d, or the louver blade 2d and the L-shaped louver blade 2e since the upper ends of the L-shaped louver blades (2a to 2e) are bent to the left by approximately 90 °, the gas 8 stays in the gap between the blades as shown by the arrow 6c.
  • the structure is such that dust and the like are unlikely to leak upward from the gap between the blades.
  • the rectifying blades (21a to 21e) are provided to cause particles having a relatively heavy specific gravity or particles having a relatively large size floating in the gas 8a flowing in from the intake port 7a to inertially collide with the blade surface and settle by their own weight. It is provided with a gentler inclination than the louver blades (2a to 2k).
  • the gas 8c from which relatively heavy dust and large-sized dust have been removed is guided downward while touching the lower surface of the louver blades (2a to 2k).
  • the louver blades (2a to 2k) are arranged in a stepwise manner from the intake port 7a side to the exhaust port 7b side at regular intervals.
  • the downwardly guided gas 8c contains relatively small dust.
  • the slightly larger ones settle due to inertial collision and gravity due to the blade surface of the louver blade (for example, 2d to 2k), as shown by arrow 8d. It is guided downward and flows into the first dust collecting unit 4a from the opening 1d, and is collected as dust 9 by the dust collecting unit 90.
  • the first dust collection unit 4a, the third dust collection unit 4c, and the second dust collection unit 4b which will be described later, are in communication with each other, and the dust and the like collected in any of the collection units are connected to the same dust collection unit 90.
  • the first dust collecting unit 4a, the second dust collecting unit 4b, and the third dust collecting unit 4c may each include an independent dust collecting unit.
  • the collected dust 9 can be disposed of by opening the dust extraction port 25 provided in the dust collection unit 1b as shown by arrow 6a and pulling out the dust collection unit 90 as shown by arrow 6b. it can.
  • the gas 8c is a narrow space formed between the ejection blade 3b and the partition portion 1c while preventing the extremely small dust suspended in the upward gas 8e from leaking upward by the gas induction promoting blade 3a. Is guided to the gas and is ejected at high speed from the right end of the ejection blade 3b. The ejection blade 3b abruptly changes the flow direction of the gas 8e sucked upward at the tip of the ejection blade 3b, thereby separating the dust in front of the ejection blade 3b by centrifugation.
  • the area around the root of the gas 8e indicated by the arrow represents the flow of the gas ejected diagonally downward from the horizontal by the ejection blade 3b and the particles contained in the gas, and then the ejection blade is sucked by the suction on the exhaust port 7b side. Due to the centrifugal separation force caused by the sudden upward change in the direction of the gas through the gap formed between the right end of 3b and the centrifugal separation promoting blade 5, the dust suspended in the gas 8e is left as it is from horizontal to diagonal. Proceed downward (arrow 8f) to the chamber box 13, which will be described later.
  • the dust that rises diagonally upward from the horizontal collides with the blade surface of the centrifugation promoting blade 5 and changes in the direction toward the chamber box 13.
  • the dust suspended in the gas 8e flows into the second dust collecting unit 4b from the opening 1e and is collected as the dust 9 in the dust collecting unit 90.
  • the narrower the gap between the ejection blade 3b and the centrifugal separation promoting blade 5, the narrower the gap between the ejection blade 3b and the centrifugal separation promoting blade 5 is provided because the gas 8e faces diagonally upward and rearward rather than above. It is also possible to have a configuration in which centrifugal force works strongly.
  • the gas 8e Since the gas 8e is ejected from the narrow space formed between the ejection blade 3b and the partition portion 1c, it is ejected at a high speed. Therefore, even in the direction in which the dust advances (arrow 8f), the dust flows into the second dust collecting unit 4b from the opening 1e while maintaining a high flow velocity. If the particle velocity in the direction 8f in which the dust advances remains high, the dust may flow back in the direction of the opening 1e. Therefore, a chamber box 13 is provided above the second dust collecting portion 4b. .. A cushion member 14 is attached on the inner wall surface of the chamber box 13 to prevent dust from rebounding when it collides with the inner wall surface of the chamber box 13. The dust that has flowed into the second dust collecting unit 4b has a low flow velocity due to the wide space of the chamber box 13 and the cushion member 14, and is collected as dust 9 by the dust collecting unit 90.
  • FIG. 4 shows an explanatory diagram of the louver blade of the second embodiment.
  • an S-shaped louver blade will be described.
  • the upper end portion 12a is curved toward the left and the lower end portion 12b is curved toward the right.
  • the gas 8 collides with the lower surface of the S-shaped blades (22a to 22e) from the left, and the S-shaped blades 22a to the S-shaped blades 22b, the S-shaped blades 22b to the S-shaped blades 22c, and the S-shaped blades.
  • the lower surface is touched in this order from 22c to the S-shaped blade 22d and from the S-shaped blade 22d to the S-shaped blade 22e, and as shown in FIG. 4, the gas is basically guided from the upper left to the lower right, but the arrow 6d indicates.
  • a part of the gas 8 is a gap between the S-shaped blade 22a and the S-shaped blade 22b, a gap between the S-shaped blade 22b and the S-shaped blade 22c, and a gap between the S-shaped blade 22c and the S-shaped blade 22d.
  • the gap between the S-shaped blade 22d and the S-shaped blade 22e unlike the L-shaped louver blades (2a to 2e) shown in FIG.
  • the S-shaped blades (22a to 22e) have an L-shape because the lower end portion 12b is curved toward the right.
  • the shape is such that the gas 8 is less likely to flow between the blades than the louver blades (2a to 2e) of the mold. Further, even when the gas 8a flows between the blades, the S-shaped blades (22a to 22e) have the upper end portion 12a curved toward the left, so that the gas 8 is as shown by the arrow 6d. Since it stays in the gap between the blades, dust and the like are hard to leak upward from the gap between the blades.
  • FIG. 5 shows a front image of the separator for removing dust and the like according to the third embodiment.
  • the dust removal separator 100 includes a gas induction unit 1a and a dust collection unit 1b.
  • the gas induction unit 1a is provided with an intake port 7a and an exhaust port 7b, and has a structure in which a gas containing dust or the like is sucked from the intake port 7a and discharged from the exhaust port 7b.
  • This point is the same as that of the dust or the like removing separator 1 described in the first embodiment.
  • the dust removal separator 100 differs from the dust removal separator 1 in the following points. That is, the dust collecting unit 1b includes a first dust collecting unit 4a and a second dust collecting unit 4b.
  • the partition 1c is provided with openings (1d, 1e) so that gas can flow into the first dust collecting part 4a through the opening 1d and into the second dust collecting part 4b through the opening 1e.
  • a louver blade (2a to 2k) a gas induction promoting blade 3a and a ejection blade 3b are provided inside the gas induction portion 1a, and the gas induction promoting blade 3a and the ejection blade 3b are connected to each other.
  • the separator 100 for removing dust and the like since the separator 100 for removing dust and the like is not provided with the rectifying blades (21a to 21e) as shown in FIG. 1, relatively large dust is collected in advance in the third dust collecting unit 4c. Although it cannot be collected, the louver blades (2a to 2k) and the first dust collecting unit 4a are provided so that even relatively large dust can be collected by the first dust collecting unit 4a. .. Further, although the centrifugation promoting blade 5 is not provided, the structure is such that the dust contained in the gas 8e is centrifuged by the gap provided between the right end portion of the ejection blade 3b and the chamber box 13.
  • the chamber box 13 is not provided with the cushion member 14, it has a structure in which the flow velocity of the inflowing gas 8f is reduced by the wide space provided in the chamber box 13. As described above, even a separator having a simple structure composed of a relatively small number of members can effectively remove or reduce dust and the like, so that it can be manufactured compactly and at low cost.
  • FIG. 6 shows a schematic image diagram of the dust removing device of the fourth embodiment.
  • the dust removing device 10 includes a dust removing separator 11, a wet dust collector 30, a gas-liquid separator 40, a blower 50, and a trolley portion 60, and includes a dust removing separator 11 and a wet collecting device.
  • the dust device 30, the gas-liquid separator 40, and the blower 50 are installed on the carriage unit 60.
  • the dust removing device 10 sucks external air from the intake port 71a by operating the blower 50, removes the dust, and then discharges the air from the exhaust port 71b.
  • the dust is removed by using the dust removal separator 11 and the wet dust collector 30.
  • the carriage portion 60 is provided with wheels (60a, 60b) so that it can be easily moved.
  • the dust collecting unit 11b is not provided with the third dust collecting unit 4c, but the other parts have a similar structure. That is, as shown in FIG. 6, a plurality of louver blades 2 and rectifying blades 21 are provided in the gas induction portion 11a, and all of them are arranged so as to be inclined from the upper left to the lower right. By arranging the louver blade 2 and the rectifying blade 21 with an inclination from the upper left to the lower right, relatively large dust floating in the gas 8a flowing in from the intake port 71a moves downward as shown by the arrow 8h.
  • the downwardly guided dust is settled by the louver blade 2 or the rectifying blade 21 due to inertial collision and gravity, and is collected as dust 9 by the dust collecting unit 11b.
  • relatively small dust is guided to the space formed between the ejection blade 3b and the partition portion 11c and ejected.
  • the flow direction of the gas sucked upward by the ejection blade 3b and the centrifugation promoting blade 5a changes rapidly as shown by the arrow 8i, and the dust is separated forward and downward (arrow). It is separated in the direction of 8n).
  • a centrifugation promoting blade 5a is provided at the right end of the gas guiding portion 1a, and dust is dropped downward by centrifugation and inertial collision.
  • the wet dust collector 30 is used to remove finer dust from the gas 8j from which the dust has been removed by the dust or the like removing separator 11.
  • An antifreeze solution 32 containing calcium chloride or the like is housed in the wet dust collecting chamber 31.
  • the gas introduction pipe 34 of the tube group type scrubber 33 is inserted into the liquid of the antifreeze liquid 32.
  • the gas 8j sent to the tube group type scrubber 33 is ejected from the lower end of the gas introduction tube 34 to form bubbles, and when it comes into contact with the antifreeze liquid 32, fine dust is removed.
  • the gas 8k from which dust has been removed by the antifreeze liquid 32 is sent to the gas-liquid separator 40, where it is separated into a gas 8m and a liquid, and only the gas 8m is discharged from the exhaust port 71b through the pipe 70. ..
  • the wet dust collector 3 can collect fine dust, but when the collected dust accumulates and the collection efficiency decreases, it is necessary to replace the antifreeze liquid 32 itself in order to increase the collection efficiency. There is a cost and labor.
  • the separator 11 for removing dust or the like when the collected dust is accumulated, the dust 9 collected from the dust extraction port 25 shown in FIG. 1 is collected by the dust collection unit (FIG.
  • the dust collection unit FIG. 1
  • the gas 8k from which the dust has been removed by the wet dust collector 30 is sent to the gas-liquid separator 40. Since the gas 8k that has passed through the antifreeze liquid 32 contains a small amount of water, the gas and the liquid are separated by using the gas-liquid separator 40.
  • the gas-liquid separator 40 has a structure in which a gas flowing in from above the room is guided downward and the gas and liquid are separated by centrifugation.
  • the gas-liquid separator 40 includes a first gas-liquid separation chamber 41 and a second gas-liquid separation chamber 42.
  • the first gas-liquid separation chamber 41 is provided with an inclined plate 24a
  • the second gas-liquid separation chamber 42 is provided with an inclined plate 24b.
  • first gas-liquid separation chamber 41 and the second gas-liquid separation chamber 42 are separated by a partition wall 23.
  • the partition wall 23 is adhered without a gap at the lower ends of the first gas-liquid separation chamber 41 and the second gas-liquid separation chamber 42, but the first gas-liquid separation chamber 41 and the second gas-liquid separation are separated. It is not adhered to the upper end of the chamber 42, and a gap is provided as a gas flow path.
  • the gas 8k flowing into the first gas-liquid separation chamber 41 is guided downward, and the gas 8l from which the liquid is separated is centrifuged into gas and liquid by an inclined plate 24a having a V-shaped lower end. , Is guided to the second gas-liquid separation chamber 42. Similarly, 8 liters of gas flowing into the second gas-liquid separation chamber 42 was guided downward, and was centrifuged into gas and liquid by an inclined plate 24b having a V-shaped lower end, and the liquid was separated.
  • the gas 8 m is discharged from the exhaust port 71b through the pipe 70.
  • the second particle recovery unit 4b reduces the flow velocity of the inflowing gas 8f to collect the centrifuged particles, but at this time, in order to collect even those having an extremely small particle size.
  • the dust collecting electrode 81 and the dust collecting electrode 82 are provided as an electrostatic precipitator. In the discharge electrode 81, small particles floating in the inflowing gas 8f are charged, and the charged particles are attracted by the dust collecting electrode 82, so that even smaller particles that are not collected by the action of gravity or centrifugation can be collected, and the dust collecting performance. Can be further improved.
  • FIG. 8 is a schematic external view (perspective image) of the separator
  • FIG. 9 is a schematic cross-sectional view.
  • the dust and the like removing separator 200 of the present embodiment has a panel-shaped casing 204 whose thickness is smaller than the vertical and horizontal lengths of the panel surface, and intake air is taken from one panel surface of the casing 204.
  • Slit-shaped openings 205 (intake ports) for sucking 201 are arranged in parallel.
  • a slit-shaped opening 206 for discharging the exhaust 202 is arranged in parallel.
  • eight pairs of gas induction parts and particle recovery parts in a frame surrounded by a broken line in FIG. 9 are arranged in parallel.
  • the movement of the gas flowing in the flow path of the gas induction unit is indicated by an arrow in FIG.
  • the gas induction unit and the particle recovery unit in this embodiment will be described with reference to FIG.
  • the gas induction unit is configured to eject the gas entering from the slit-shaped opening 205 on the intake side forward from the slit 207 whose slit width is narrowed by the gas induction promotion blade 3a and the ejection blade 3b. Further, the gas guiding portion guides the gas diagonally backward immediately after the ejection by the centrifugation promoting blade 5, and guides the gas forward again from the tip of the centrifugation promoting blade 5, and the slit-shaped opening 206 on the exhaust side. It is configured to drain from.
  • the particle collecting portion has a slit-shaped accommodating portion (211a, 211b) having the same width as the slit-shaped opening 205, larger than the slit width of the slit 207 having a narrowed slit width, and equal to or larger than the slit length.
  • the part is configured to be arranged at a position adjacent to the front position with respect to the gas induction part.
  • the accommodating portion 211a at the front position collects the dust 9a that centrifuges when guiding the gas diagonally backward, and the accommodating portion 211b at the adjacent position centrifuges when the gas is again induced forward from the tip of the centrifugation promoting blade 5.
  • the separated dust 9b is collected.
  • the arrows show the rough flow of gas.
  • the pair of the gas induction part and the particle recovery part shown in FIG. 10 (1) is surrounded by a broken line frame in FIG. This may be regarded as a unit, or the pair of the gas induction part and the particle recovery part shown in FIG. 10 (2) may be regarded as the minimum unit.
  • the pair of the gas induction unit and the particle recovery unit shown in FIG. 10 (1) is a pair symmetrically adjacent to each other shown in FIG. 10 (2).
  • the partition plate 212 may not be provided.
  • FIG. 11 is a schematic external view (perspective image) of the separator
  • FIG. 12 is a schematic cross-sectional view.
  • the dust removal separator 220 of this embodiment is a panel-shaped casing whose thickness is smaller than the vertical and horizontal lengths of the panel surface, similarly to the dust removal separator 200 of Example 6 described above. It has 204, and slit-shaped openings 205 (intake ports) for sucking intake 201 are arranged in parallel on one panel surface of casing 204.
  • a slit-shaped opening 206 for discharging the exhaust 202 is arranged in parallel.
  • a slit-shaped opening 206 for discharging the exhaust 202 is arranged in parallel.
  • six pairs of a gas guiding portion and a particle collecting portion in a frame surrounded by a broken line in FIG. 12 are arranged in parallel.
  • the movement of the gas flowing in the flow path of the gas induction unit is indicated by an arrow in FIG.
  • the gas induction unit is configured to eject the gas entering from the slit-shaped opening 205 on the intake side forward from the slit 207 whose slit width is narrowed by the gas induction promotion blade 3a and the ejection blade 3b. ing. Further, the gas guiding unit guides the gas diagonally backward immediately after the ejection by the centrifugation promoting blade 5, guides the gas diagonally forward from the tip of the centrifugation promoting blade 5, and guides the gas diagonally backward again. Then, the air is discharged from the slit-shaped opening 206 on the exhaust side.
  • the particle collecting portion has a slit-shaped accommodating portion 221 having a slit width larger than the slit width of the slit 207 having a narrowed slit width and equal to or larger than the slit length, and the accommodating portion 221 is arranged at a position in front of the gas guiding portion. , Is configured to collect particles.
  • the present invention can be used as a separator for an emergency dust remover in the event of a disaster such as an earthquake or a volcanic eruption. It can also be used as a separator for a device for removing iron powder, oil mist, etc. at a work site.

Abstract

Provided is a separator for removal of fine particles that is very effective at removing fine particles and the like and that has a long life with low pressure loss. The separator is for removing or reducing particles in a gas using intake air and is provided with, in a casing, a gas guidance unit that guides gas flowing in from an inlet and separates particles from the gas, and a particle recovery unit that recovers the particles separated from the gas. The separator is provided with a gas guidance facilitation blade 3a that facilitates guiding the gas to a narrowly formed space, and an ejection blade 3b that ejects the gas and particles forward in the guidance direction, guides the direction of the flow of the ejected gas in a slanted rearward direction from the forward guidance direction directly after ejection via a gap provided on the front of the blade tip, and separates the ejected particles from the gas by centrifugation. This separator further comprises a centrifugation facilitation blade 5 that guides the direction of the flow of the gas ejected by the ejection blade in the slanted rearward direction directly after ejection via the gap with the ejection blade, facilitates centrifugation, and causes the particles moving in a slanted forward direction to inertially collide with the blade face.

Description

粉塵等除去用セパレータSeparator for removing dust, etc.
 本発明は、気体中に含まれる火山灰、鉄粉などの粉塵や、雨水・オイルミスト等を除去する技術に関するものである。 The present invention relates to a technique for removing dust such as volcanic ash and iron powder contained in a gas, rainwater, oil mist, and the like.
 一般的に、気体中に含まれる火山灰、鉄粉、などの粉塵等を除去するためには不織布などのフィルタが用いられるが、不織布などのフィルタは、多量の粉塵が存在する環境やミストが混在する環境では短時間で目詰まりを起こすという問題がある。これに対して、ルーバ型のセパレータは、ファンにより空気の引き込みを行うことで、粉体、ミストとも分離して回収することができ、目詰まりが無いため長寿命である。また、サイクロンセパレータなどに比べると安価で設置場所も少ないスペースで済むという利点がある。
 ルーバ型のセパレータとしては、屈曲した折れ板の壁面に、固体微粒子を慣性力で衝突させ、折れ板壁面に沿って重力で下部に落下させて微粒子を捕集する固体微粒子の分級装置が知られている(特許文献1を参照)。これによれば、大粒子と小粒子を効果的に分級することができるが、粉塵等を含む気体から、大粒子だけではなく小粒子も除去して、浄化し得るものではない。
Generally, a filter such as a non-woven fabric is used to remove dust such as volcanic ash and iron powder contained in a gas, but the filter such as a non-woven fabric contains an environment in which a large amount of dust is present and mist. There is a problem that clogging occurs in a short time in a non-woven fabric environment. On the other hand, the louver type separator has a long life because it can separate and collect powder and mist by drawing in air with a fan and there is no clogging. In addition, it is cheaper than a cyclone separator and has the advantage that it requires less space for installation.
As a louver type separator, a classifier for solid fine particles is known in which solid fine particles collide with a bent wall surface of a folded plate by inertial force and are dropped to the lower part by gravity along the wall surface of the folded plate to collect the fine particles. (See Patent Document 1). According to this, it is possible to effectively classify large particles and small particles, but it is not possible to purify by removing not only large particles but also small particles from a gas containing dust and the like.
 また、大粒子に限らず、分級後の粉体の粒径に応じた後処理を容易にする多段式分級機が知られている(特許文献2を参照)。これは、遠心式分級機と、衝突式分級機と、重力式分級機とを備え、多様な粒径の粉体の分級を可能としたものである。しかしながら、上記特許文献2に開示された多段式分級機は、粉塵等を含む気体の浄化を目的とするものではなく、目的の点で異なる。また、気体中に含まれる火山灰、鉄粉などの粉塵や、雨水・オイルミスト等を除去する技術は、特定の場所に限定して必要とされるとは限らず、装置をあらゆる場所に移動させて使用できることが望ましいといえる。しかしながら、特許文献2に開示された多段式分級機では、構造が複雑であり、装置が大がかりなものとなってしまい、高価でかつ移動に適さないという問題がある。 Further, not only large particles but also a multi-stage classifier that facilitates post-treatment according to the particle size of the powder after classification is known (see Patent Document 2). This is equipped with a centrifugal classifier, a collision type classifier, and a gravity type classifier, and is capable of classifying powders having various particle sizes. However, the multi-stage classifier disclosed in Patent Document 2 is not intended for purifying a gas containing dust and the like, and differs in that purpose. In addition, technology for removing dust such as volcanic ash and iron powder contained in gas, rainwater, oil mist, etc. is not always required only in a specific place, and the device is moved to every place. It can be said that it is desirable that it can be used. However, the multi-stage classifier disclosed in Patent Document 2 has a problem that the structure is complicated, the apparatus becomes large-scale, and it is expensive and unsuitable for movement.
特開2006-68630号公報Japanese Unexamined Patent Publication No. 2006-68630 実開平5-18681号公報Jikkenhei No. 5-18681
 かかる状況に鑑みて、本発明は、低圧損で長寿命であり、粉塵等除去効果が高く、かつ、安価でコンパクトな設計が可能な粉塵等除去用セパレータを提供することを目的とする。 In view of such a situation, an object of the present invention is to provide a dust removal separator which has a long life due to low voltage loss, a high dust removal effect, and can be inexpensively and compactly designed.
 上記課題を解決すべく、本発明の粉塵等除去用セパレータは、吸気口及び排気口が設けられたケーシングを有し、排気口に接続される吸引手段によって、吸気口からケーシング外の気体を吸引し、吸引した気体中の粒子をケーシング内で除去又は低減して排気口から排出するセパレータであって、ケーシング内には、吸気口から流入した気体を誘導し、気体中の粒子を分離する気体誘導部と、気体から分離された粒子を回収する粒子回収部を備える。
 気体誘導部は、狭小に形成された空間への気体の誘導を促進する気体誘導促進ブレードと、気体及び粒子を誘導方向前方に噴出させると共に、ブレード先端の前方に設けられた間隙を通して、噴出された気体の流れ方向を噴出直後に誘導方向前方から斜め後方へ誘導し、噴出された粒子を気体中から遠心分離させる噴出ブレードを備える。
 粒子回収部は、噴出ブレードの前方に設けられ、斜め後方へ誘導する際に遠心分離する粒子を回収する。
 ここで、遠心分離を促進させるために、噴出ブレードにより噴出された気体の流れ方向を、噴出ブレードとの間隙を通して噴出直後に斜め後方へ誘導し、遠心分離を促進させると共に、斜め前方に向かう粒子をブレード面に慣性衝突させる遠心分離促進ブレードを更に備えることが好ましい。
In order to solve the above problems, the separator for removing dust and the like of the present invention has a casing provided with an intake port and an exhaust port, and a gas outside the casing is sucked from the intake port by a suction means connected to the exhaust port. It is a separator that removes or reduces the particles in the sucked gas in the casing and discharges it from the exhaust port. In the casing, the gas that flows in from the intake port is guided and the particles in the gas are separated. It includes an induction unit and a particle collection unit that collects particles separated from the gas.
The gas induction portion is ejected through a gas induction promoting blade that promotes the induction of gas into a narrow space, and a gap provided in front of the tip of the blade while ejecting gas and particles forward in the induction direction. It is provided with an ejection blade that guides the flow direction of the gas from the front to the diagonally rearward in the induction direction immediately after the ejection and centrifuges the ejected particles from the gas.
The particle recovery unit is provided in front of the ejection blade and collects particles to be centrifuged when guiding the particles diagonally backward.
Here, in order to promote centrifugation, the flow direction of the gas ejected by the ejection blade is guided diagonally backward immediately after ejection through the gap with the ejection blade to promote centrifugation and particles directed diagonally forward. It is preferable to further provide a centrifugal separation promoting blade that causes an inertial collision with the blade surface.
 本発明の第1の観点の粉塵等除去用セパレータについて説明する。
 第1の観点の粉塵等除去用セパレータにおいて、気体誘導部は、第1の気体誘導部と第2の気体誘導部を備える。第1の気体誘導部は、吸気口側から排気口側へ下るように間隔を空けて配列された複数のルーバブレードを有し、ルーバブレードは吸気口側から排気口側へ向かう気流を下向きに押さえるようにブレード面の傾斜角が設けられ、ルーバブレードの配列により、吸気口側から排気口側に向かって気体の通過する空間が狭小に形成される。
 また、第2の気体誘導部は、狭小に形成された空間への気体の誘導を促進する上記気体誘導促進ブレードと、該空間を形成し、該空間から気体及び粒子を前方に噴出させると共に、ブレード先端の前方に設けられた間隙を通して、噴出された気体の流れ方向を噴出直後に上方へ誘導し、噴出された粒子を気体中から遠心分離させる上記噴出ブレードと、吸気口側から排気口側へ向かう気流を下向きに押さえるようにブレード面の傾斜角が設けられ、上記噴出ブレードにより噴出された気体の流れ方向を、上記噴出ブレード先端との間隙を通して噴出直後に上方ないし後方斜め上方へ誘導し、上記の遠心分離を促進させる上記遠心分離促進ブレードを備える。なお、遠心分離促進ブレードによって、前方斜め上方に向かう粒子が、ブレード面に慣性衝突することも想定できる。
 粒子回収部は、ケーシングの下方に設けられ、ブレード面に慣性衝突し重力により沈降する粒子又は遠心分離される粒子を回収する。
The separator for removing dust and the like according to the first aspect of the present invention will be described.
In the separator for removing dust and the like according to the first aspect, the gas induction unit includes a first gas induction unit and a second gas induction unit. The first gas induction unit has a plurality of louver blades arranged at intervals so as to descend from the intake port side to the exhaust port side, and the louver blades downward the airflow from the intake port side to the exhaust port side. The inclination angle of the blade surface is provided so as to hold it down, and the arrangement of the louver blades forms a narrow space through which the gas passes from the intake port side to the exhaust port side.
In addition, the second gas induction unit forms the gas induction promotion blade that promotes the induction of gas into the narrowly formed space, forms the space, and ejects gas and particles from the space forward. The ejection blade that guides the flow direction of the ejected gas upward immediately after ejection through the gap provided in front of the blade tip and centrifuges the ejected particles from the gas, and the intake port side to the exhaust port side. An inclination angle of the blade surface is provided so as to suppress the airflow toward the downward direction, and the flow direction of the gas ejected by the ejection blade is guided upward or diagonally upward immediately after ejection through the gap with the tip of the ejection blade. The above-mentioned centrifugation promotion blade for promoting the above-mentioned centrifugation is provided. It can also be assumed that the particles moving diagonally upward and forward of the centrifuge-promoting blade inertially collide with the blade surface.
The particle recovery unit is provided below the casing and collects particles that inertially collide with the blade surface and settle due to gravity or are centrifuged.
 ルーバブレードは、吸気口側から排気口側へ向かう気流を下向きに押さえるようにブレード面の傾斜角が設けられ、かつ、吸気口側から排気口側へ下るように間隔を空けて階段状に配列される。このため、吸気口から流入した気体は、吸気口側に配置されたルーバブレードから順に、ルーバブレードの下面側に接触することによる慣性衝突により、気体中に含まれる粒子を重力により、気体中に含まれる粒子が沈降することとなる。ここで、粒子とは、火山灰、鉄粉などの粉塵や、雨水・オイルミスト等のことである。また、吸気口側および排気口側とは、吸気口が存在する側、排気口が存在する側という意味合いに加え、吸気側および排気側という主な気流の方向を指す意味で用いている。例えば、ケーシングの左側に吸気口があり、右側に排気口があれば、主な気流の方向は、左から右である。一方、ケーシングの一側面に吸気口と排気口があり、配管などで吸気側と排気側が分けられている場合は、吸気側および排気側というように解釈する。
 ルーバブレードが所定の間隔を空けて設けられることにより、粒子が含まれない或は低減された気体は上方へと抜け出ることが可能となる。これにより、粉塵等除去効果を維持しつつ、低圧損の構成とすることができる。ここで、ルーバブレード間の間隔とは、均等な間隔であることが好ましいが、ルーバブレード間毎に異なる間隔としてもよい。また、“間隔を空けて”とは、ルーバブレード同士が全面において接着することを除外する趣旨に過ぎず、ルーバブレードの一部分と一部分が当接或は接着されていても構わない。
The louver blades are provided with an inclination angle of the blade surface so as to suppress the air flow from the intake port side to the exhaust port side downward, and are arranged in a staircase pattern at intervals so as to descend from the intake port side to the exhaust port side. Will be done. Therefore, the gas flowing in from the intake port, in order from the louver blade arranged on the intake port side, is brought into the gas by gravity due to the inertial collision caused by contacting the lower surface side of the louver blade. The contained particles will settle. Here, the particles are dust such as volcanic ash and iron powder, rainwater, oil mist, and the like. Further, the intake port side and the exhaust port side are used to mean the side where the intake port exists and the side where the exhaust port exists, as well as the main airflow directions of the intake side and the exhaust side. For example, if there is an intake port on the left side of the casing and an exhaust port on the right side, the main airflow direction is from left to right. On the other hand, when there is an intake port and an exhaust port on one side of the casing and the intake side and the exhaust side are separated by piping or the like, it is interpreted as the intake side and the exhaust side.
By providing the louver blades at predetermined intervals, the gas containing no particles or reduced gas can escape upward. As a result, it is possible to form a low-voltage loss while maintaining the effect of removing dust and the like. Here, the spacing between the louver blades is preferably an even spacing, but may be different for each louver blade. Further, "with a gap" merely means to exclude the louver blades from adhering to each other on the entire surface, and a part of the louver blades may be in contact with or adhered to each other.
 ルーバブレードの配列により、第1の気体誘導部において気体の通過する空間は、吸気口側は幅広に形成され、排気口側は狭小に形成されるため、吸気口付近では気体の流速は遅くなり、排気口側へ進むに連れて流速が速くなる。吸気口付近での気体の流速を遅くすることにより、粒子の沈降を促進し、粒子を多く含んだ気体が、第2の気体誘導部へ巻き込まれることを防止できる。
 沈降した粒子は、粒子回収部において回収され、比較的大きな粒子が除去された気体が、第2の気体誘導部へと誘導される。
Due to the arrangement of the louver blades, the space through which the gas passes in the first gas induction portion is formed to be wide on the intake port side and narrow on the exhaust port side, so that the gas flow velocity becomes slow near the intake port. , The flow velocity increases as it goes to the exhaust port side. By slowing the flow velocity of the gas in the vicinity of the intake port, it is possible to promote the sedimentation of the particles and prevent the gas containing a large amount of particles from being entrained in the second gas induction portion.
The precipitated particles are recovered in the particle recovery section, and the gas from which the relatively large particles have been removed is guided to the second gas induction section.
 第2の気体誘導部には、狭小に形成された空間への気体の誘導を促進する気体誘導促進ブレードが設けられるが、気体誘導促進ブレードは、粉塵等を含んだ気体の漏出を防止又は抑制する機能を有するため、噴出ブレードと接続されていることが好ましい。また、気体誘導促進ブレードは、ルーバブレードと同様に、吸気口側から排気口側へ向かう気流を下向きに押さえるようにブレード面の傾斜角が設けられることが好ましい。
 噴出ブレードは、気体誘導部と粒子回収部を仕切る仕切り部、又は、ケーシング内における底部との間に狭小空間を形成し、該狭小空間から高速で気体及び粒子を前方に噴出する。ここで前方とは、気体の流れ方向における前方を意味している。噴出ブレードは、気体誘導部と粒子回収部を仕切る仕切り部、又は、ケーシング内における底部よりも面積が狭く設けられ、かつ、噴出ブレード先端の前方には間隙が設けられているため、噴出した気体を、噴出ブレードの排気口側、すなわち噴出ブレード先端において上方に急激に変化させることで、粒子を遠心分離により噴出ブレード前方に分離させる。分離された粒子は、粒子回収部において回収される。
The second gas induction portion is provided with a gas induction promotion blade that promotes the induction of gas into a narrow space, and the gas induction promotion blade prevents or suppresses leakage of gas including dust and the like. It is preferable that the gas is connected to the ejection blade because of the function of the gas. Further, like the louver blade, the gas induction promoting blade is preferably provided with an inclination angle of the blade surface so as to suppress the air flow from the intake port side to the exhaust port side downward.
The ejection blade forms a narrow space between the partition portion that separates the gas induction portion and the particle recovery portion or the bottom portion in the casing, and ejects gas and particles forward from the narrow space at high speed. Here, the front means the front in the gas flow direction. The ejected gas has a smaller area than the partition portion that separates the gas guiding portion and the particle collecting portion or the bottom portion in the casing, and a gap is provided in front of the tip of the ejected blade. Is suddenly changed upward on the exhaust port side of the ejection blade, that is, at the tip of the ejection blade, so that the particles are separated in front of the ejection blade by centrifugation. The separated particles are collected in the particle collection unit.
 遠心分離促進ブレードは、吸気口側から排気口側へ向かう気流を下向きに押さえるようにブレード面の傾斜角が設けられ、噴出ブレードにより噴出された気体の流れ方向を、噴出ブレード先端とこの遠心分離促進ブレードとの間隙を通して噴出直後に上方ないし後方斜め上方へ誘導する。そして、遠心分離促進ブレードは、噴出された粒子を気体中から遠心力により分離する遠心分離を促進させると共に、前方斜め上方に向かう粒子をブレード面に慣性衝突させる。
 遠心分離促進ブレードが設けられることにより、気体の流れは、噴出直後に上方ないし後方斜め上方へ誘導されるため、より急激な曲率となり、噴出ブレード先端における遠心分離性能を更に促進する。噴出ブレード先端と遠心分離促進ブレードとの間隙が狭くなればなるほど、遠心分離促進ブレードのブレード面の傾斜によって、気体の流れが噴出方向(前方)から間隙を通り後方斜め上方へ向かうという、あたかもヘアピンカーブのように急激な曲率が形成されることになる。
The centrifugal separation promotion blade is provided with an inclination angle of the blade surface so as to suppress the airflow from the intake port side to the exhaust port side downward, and the flow direction of the gas ejected by the ejection blade is separated from the tip of the ejection blade. Immediately after the ejection, the gas is guided upward or diagonally upward rearward through the gap with the facilitating blade. Then, the centrifugal separation promoting blade promotes the centrifugal separation that separates the ejected particles from the gas by centrifugal force, and inertially collides the particles heading diagonally forward and upward with the blade surface.
By providing the centrifugation promoting blade, the gas flow is guided upward or diagonally upward rearward immediately after the ejection, so that the curvature becomes steeper and the centrifugation performance at the tip of the ejection blade is further promoted. As the gap between the tip of the ejection blade and the centrifugation promoting blade becomes narrower, the inclination of the blade surface of the centrifugation promoting blade causes the gas flow to pass through the gap from the ejection direction (front) and to move diagonally upward and backward, as if it were a hairpin. A sharp curvature will be formed like a curve.
 本発明の粉塵等除去用セパレータにおいて、粒子回収部は、第1の気体誘導部のルーバブレードに気体が接触することによる慣性衝突により、気体中に含まれる粒子を重力により沈降させて回収する第1の粒子回収部と、第2の気体誘導部によって遠心分離された粒子或は慣性衝突した粒子を回収する第2の粒子回収部を備えることが好ましい。
 気体中に含まれる粒子を重力により沈降させるとは、第1の気体誘導部のルーバブレードに気体が接触した際に、慣性衝突により粒子の運動エネルギーが小さくなり粒子に働く重力によって下方に沈降することをいう。
 なお、第1の粒子回収部と第2の粒子回収部は、それぞれ個別の開口部を有し、粒子を回収することができるが、回収された粒子を溜める粒子回収ユニットは、一体化されたことが好ましい。
In the separator for removing dust and the like of the present invention, the particle recovery unit recovers particles contained in the gas by settling them by gravity due to inertial collision caused by contact of the gas with the louver blade of the first gas induction unit. It is preferable to include a particle recovery unit of 1 and a second particle recovery unit that recovers particles centrifuged by a second gas induction unit or particles that have collided with inertia.
When the particles contained in the gas are settled by gravity, when the gas comes into contact with the louver blade of the first gas induction part, the kinetic energy of the particles is reduced by inertial collision and the particles are settled downward by the gravity acting on the particles. Say that.
The first particle recovery unit and the second particle recovery unit each have separate openings and can collect particles, but the particle recovery unit for collecting the collected particles is integrated. Is preferable.
 本発明の粉塵等除去用セパレータにおいて、吸気口から流入した直後に、気体中に浮遊する比較的に比重が大きい粒子又は比較的にサイズが大きい粒子を整流ブレード面に慣性衝突させ自重により沈降させる少なくとも1枚の整流ブレードから成る第3の気体誘導部が更に設けられたことが好ましい。
 整流ブレードが設けられることにより、吸気口から流入した直後の気体から、比較的に比重の大きい粒子又はサイズの大きい粒子を、ブレード面に慣性衝突及び重力により早期に沈降させ、粒子の回収効率を高めることができる。整流ブレードは、吸気口側から排気口側へ下るように傾斜が設けられた形状で、かつ、該傾斜は各ルーバブレードよりも緩やかな傾斜であることが好ましい。
In the separator for removing dust and the like of the present invention, immediately after flowing in from the intake port, particles having a relatively large specific gravity or particles having a relatively large size floating in the gas are inertially collided with the rectifying blade surface and settled by their own weight. It is preferable that a third gas induction unit including at least one rectifying blade is further provided.
By providing the rectifying blade, particles having a relatively large specific gravity or particles having a large size are settled on the blade surface at an early stage by inertial collision and gravity from the gas immediately after flowing in from the intake port, and the particle recovery efficiency is improved. Can be enhanced. It is preferable that the rectifying blade has a shape in which an inclination is provided so as to descend from the intake port side to the exhaust port side, and the inclination is gentler than that of each louver blade.
 本発明の粉塵等除去用セパレータは、上記の第3の気体誘導部において、慣性衝突した粒子を回収する第3の粒子回収部が更に設けられたことが好ましい。
 第3の粒子回収部が設けられることにより、吸気口から流入した直後の気体から、比較的比重の大きい粒子又はサイズの大きい粒子を早期に回収することができる。第3の粒子回収部には、第1の粒子回収部又は第2の粒子回収部に設けられる開口部とは異なる開口部を有するが、回収された粒子を溜める粒子回収ユニットは、第1の粒子回収部及び第2の粒子回収部と一体化されたことが好ましい。
It is preferable that the separator for removing dust and the like of the present invention is further provided with a third particle recovery unit for recovering particles that have inertially collided with each other in the third gas induction unit.
By providing the third particle recovery unit, particles having a relatively large specific gravity or particles having a large size can be recovered at an early stage from the gas immediately after flowing in from the intake port. The third particle recovery unit has an opening different from the opening provided in the first particle recovery unit or the second particle recovery unit, but the particle recovery unit that stores the recovered particles is the first particle recovery unit. It is preferable that the particle recovery unit and the second particle recovery unit are integrated.
 本発明の粉塵等除去用セパレータにおいて、ルーバブレードの少なくとも1枚は、上端が吸気口側へ湾曲又は屈曲して延設されたことが好ましい。
 ルーバブレードの上端が吸気口側へ向けて加工された形状とされることで、ルーバブレード間に流入した気体を滞留させ、気体中の粒子が上方へ抜け出ることを防止できる。
In the separator for removing dust and the like of the present invention, it is preferable that at least one of the louver blades is extended with the upper end curved or bent toward the intake port side.
By forming the upper end of the louver blade toward the intake port side, it is possible to retain the gas flowing between the louver blades and prevent particles in the gas from escaping upward.
 本発明の粉塵等除去用セパレータにおいて、ルーバブレードの少なくとも1枚は、下端が排気口側へ湾曲又は屈曲して延設されたことが好ましい。
 ルーバブレードの下端が排気口側へ向けて加工された形状とされることで、ルーバブレード間に流入する気体の量自体を低減させ、気体中の粒子が上方へ抜け出ることを防止できる。
In the separator for removing dust and the like of the present invention, it is preferable that at least one of the louver blades is extended with the lower end curved or bent toward the exhaust port side.
By forming the lower end of the louver blade toward the exhaust port side, the amount of gas flowing between the louver blades itself can be reduced, and particles in the gas can be prevented from escaping upward.
 本発明の粉塵等除去用セパレータにおいて、第2の粒子回収部は、流入した気体の流速を低下して、遠心分離された粒子を捕集するチャンバが設けられたことが好ましい。
 第2の粒子回収部に流入する気体は、第2の気体誘導部から高速で噴出された気体であるため、逆流の恐れがある。そこで、チャンバを設けることにより、流入する気体の速度を低下させて、効率的に粒子を回収できる構造とすることができる。
In the separator for removing dust and the like of the present invention, it is preferable that the second particle collecting section is provided with a chamber for collecting the centrifuged particles by reducing the flow velocity of the inflowing gas.
Since the gas flowing into the second particle recovery unit is a gas ejected from the second gas induction unit at high speed, there is a risk of backflow. Therefore, by providing a chamber, the velocity of the inflowing gas can be reduced to form a structure capable of efficiently collecting particles.
 本発明の粉塵等除去用セパレータにおいて、第2の粒子回収部に流入した気体の流速を低下するチャンバが設けられた場合には、チャンバの内壁には、気体の衝突による粒子の跳ね返りを緩和するクッション部材が設けられたことが好ましい。
 チャンバの内壁にクッション部材が設けられることにより、チャンバの内壁に気体が衝突し、粒子が跳ね返る現象を緩和することができる。クッション部材としては、例えば、不織布、フェルトなどが用いられる。
When the separator for removing dust and the like of the present invention is provided with a chamber for reducing the flow velocity of the gas flowing into the second particle collecting portion, the inner wall of the chamber alleviates the rebound of particles due to the collision of the gas. It is preferable that the cushion member is provided.
By providing the cushion member on the inner wall of the chamber, it is possible to alleviate the phenomenon that the gas collides with the inner wall of the chamber and the particles bounce off. As the cushion member, for example, a non-woven fabric, felt, or the like is used.
 本発明の粉塵等除去用セパレータにおいて、第2の粒子回収部は、電気集塵手段を備えることが好ましい。第2の粒子回収部は、流入した気体の流速を低下して、遠心分離された粒子を捕集するが、この際、粒径が極めて小さいものも捕集するために、電気集塵手段を更に備える。電気集塵手段は浮遊粒子を荷電させる電極と、荷電粒子を引き寄せる電極又は荷電粒子と反対の電荷が帯電したフィルタ等とから構成される。 In the separator for removing dust and the like of the present invention, it is preferable that the second particle collecting unit is provided with an electrostatic precipitator. The second particle recovery unit reduces the flow velocity of the inflowing gas to collect the centrifuged particles. At this time, in order to collect even those having an extremely small particle size, an electrostatic precipitator is used. Further prepare. The electrostatic dust collecting means is composed of an electrode for charging suspended particles, an electrode for attracting charged particles, a filter charged with a charge opposite to the charged particles, and the like.
 本発明の粉塵等除去用セパレータにおいて、ケーシングは、多角柱形状又は円柱形状であることが好ましい。
 ケーシングが多角柱形状又は円柱形状とされることにより、外部の集塵手段、気液分離手段又は吸気手段等と組み合わせてコンパクトに接続でき、省スペースな構成とすることができる。また、台車等に取り付けて移動可能な構成とする場合にも設計がしやすく、利便性が向上する。したがって、ケーシングと他の機器とは配管を用いずに接続し得ることが好ましい。なお、円柱形状における円柱とは楕円柱も含む。
In the separator for removing dust and the like of the present invention, the casing is preferably a polygonal prism shape or a cylindrical shape.
Since the casing has a polygonal prism shape or a cylindrical shape, it can be compactly connected in combination with an external dust collecting means, a gas-liquid separating means, an intake means, or the like, and a space-saving configuration can be obtained. In addition, it is easy to design and convenience is improved even when it is attached to a trolley or the like and has a movable configuration. Therefore, it is preferable that the casing and other equipment can be connected without using piping. The cylinder in the cylindrical shape also includes an elliptical pillar.
 本発明の第2の観点及び第3の観点の粉塵等除去用セパレータについて説明する。
 まず、第2の観点及び第3の観点の粉塵等除去用セパレータにおいては、噴出ブレードにより噴出された気体の流れ方向を、噴出ブレードとの間隙を通して噴出直後に斜め後方へ誘導し、上記の遠心分離を促進させると共に、斜め前方に向かう粒子をブレード面に慣性衝突させる遠心分離促進ブレードを更に備えることを前提とする。
 第2の観点の粉塵等除去用セパレータにおいて、気体誘導部は、吸気側のスリット状開口部から吸気し、気体誘導促進ブレードと噴出ブレードによってスリット幅が狭まったスリットから気体を前方へ噴出する。遠心分離促進ブレードによって噴出直後に気体を斜め後方へ誘導し、遠心分離促進ブレードの先端から気体を再び前方へ誘導する。そして、排気側のスリット状開口部から排出する。
 また、第2の観点の粉塵等除去用セパレータにおいて、粒子回収部は、狭まったスリット幅と同等以上、かつ、スリット長と同等以上のスリット状収容部を有し、収容部が気体誘導部に対して前方位置と隣接位置に配置される構成を備える。前方位置の収容部は、斜め後方へ誘導する際に遠心分離する粒子を回収する。一方、隣接位置の収容部は、遠心分離促進ブレードの先端から再び気体を前方へ誘導する際に遠心分離する粒子を回収する。
The separator for removing dust and the like from the second aspect and the third aspect of the present invention will be described.
First, in the separator for removing dust and the like from the second viewpoint and the third viewpoint, the flow direction of the gas ejected by the ejection blade is guided diagonally backward immediately after ejection through the gap with the ejection blade, and the above-mentioned centrifugation is performed. It is premised that a centrifugal separation promoting blade is further provided, which promotes separation and causes inertial collision of particles obliquely forward with the blade surface.
In the separator for removing dust and the like according to the second aspect, the gas induction portion takes in air from the slit-shaped opening on the intake side, and ejects gas forward from the slit whose slit width is narrowed by the gas induction promotion blade and the ejection blade. Immediately after the ejection, the gas is guided diagonally backward by the centrifugation promoting blade, and the gas is guided forward again from the tip of the centrifugation promoting blade. Then, it is discharged from the slit-shaped opening on the exhaust side.
Further, in the separator for removing dust and the like from the second aspect, the particle collecting portion has a slit-shaped accommodating portion equal to or larger than the narrowed slit width and equal to or larger than the slit length, and the accommodating portion serves as a gas guiding portion. On the other hand, it has a configuration in which it is arranged at a front position and an adjacent position. The front-positioned containment collects particles that centrifuge when guided diagonally backwards. On the other hand, the accommodating portion at the adjacent position collects the particles to be centrifuged when the gas is guided forward again from the tip of the centrifugation promoting blade.
 第3の観点の粉塵等除去用セパレータにおいて、気体誘導部は、吸気側のスリット状開口部から吸気し、気体誘導促進ブレードと噴出ブレードによってスリット幅が狭まったスリットから気体を前方へ噴出する。遠心分離促進ブレードによって噴出直後に気体を斜め後方へ誘導し、遠心分離促進ブレードの先端から気体を斜め前方へ誘導し、気体を再び斜め後方へ誘導する。そして、排気側のスリット状開口部から排出する。
 また、第3の観点の粉塵等除去用セパレータにおいて、粒子回収部は、狭まったスリット幅と同等以上、かつ、スリット長と同等以上のスリット状収容部を有し、収容部が気体誘導部に対して前方位置に配置され、粒子を回収するように構成される。
In the separator for removing dust and the like according to the third aspect, the gas induction portion takes in air from the slit-shaped opening on the intake side, and ejects gas forward from the slit whose slit width is narrowed by the gas induction promotion blade and the ejection blade. Immediately after the ejection, the centrifugation promoting blade guides the gas diagonally backward, guides the gas diagonally forward from the tip of the centrifugation promoting blade, and guides the gas diagonally backward again. Then, it is discharged from the slit-shaped opening on the exhaust side.
Further, in the separator for removing dust and the like from the third aspect, the particle collecting portion has a slit-shaped accommodating portion equal to or larger than the narrowed slit width and equal to or larger than the slit length, and the accommodating portion serves as a gas guiding portion. On the other hand, it is placed in the front position and is configured to collect particles.
 第2及び第3の観点の粉塵等除去用セパレータにおいて、気体誘導部と粒子回収部は、スリットの長さ方向の各々の中心面に対して面対称であり、各々の中心面が同一平面となるように各々が配置される。また、気体誘導促進ブレードと噴出ブレードと遠心分離促進ブレードとが、中心面に対して対称な位置に配置される。このような構成を備えることにより、構造がシンプルとなり、セパレータの製造コスト低減と製造面の品質を向上できる。
 また、第2及び第3の観点の粉塵等除去用セパレータにおいて、上記の中心面となる仕切り面が形成されてもよく、仕切り面が形成されることにより、容積を少なくした収容部を多く備えることができる。
In the separator for removing dust and the like from the second and third viewpoints, the gas guiding portion and the particle collecting portion are plane-symmetrical with respect to each central surface in the length direction of the slit, and the respective central surfaces are coplanar. Each is arranged so as to be. Further, the gas induction promotion blade, the ejection blade, and the centrifugation promotion blade are arranged at positions symmetrical with respect to the central surface. By providing such a configuration, the structure can be simplified, the manufacturing cost of the separator can be reduced, and the quality of the manufacturing surface can be improved.
Further, in the separators for removing dust and the like from the second and third viewpoints, the partition surface serving as the central surface may be formed, and by forming the partition surface, many accommodating portions having a reduced volume are provided. be able to.
 ここで、粒子回収部の収容部の内壁には、凹凸の形成、粉塵吸着剤の塗布又は粉塵吸着シートの貼付による粉塵飛散防止加工が施されたことが好ましい。 Here, it is preferable that the inner wall of the accommodating portion of the particle collecting portion is subjected to a dust scattering prevention process by forming irregularities, applying a dust adsorbent, or attaching a dust adsorbing sheet.
 第2及び第3の観点の粉塵等除去用セパレータにおいて、気体誘導部と粒子回収部の対は、複数並列配置された態様が好ましい。複数のスリット状開口部を並列配置することにより、吸気口の開口面積を調整する。この場合、ケーシングは、対向する2つのパネル面を有し、一方のパネル面に吸気口、他方のパネル面に排気口が配置され、パネル面の縦又は横の長さと比べて厚みが小さくできる。矩形のフィルタのような形状にでき、コンパクトな設計が可能である。 In the separator for removing dust and the like from the second and third viewpoints, it is preferable that a plurality of pairs of the gas induction portion and the particle recovery portion are arranged in parallel. By arranging a plurality of slit-shaped openings in parallel, the opening area of the intake port is adjusted. In this case, the casing has two panel surfaces facing each other, an intake port is arranged on one panel surface, and an exhaust port is arranged on the other panel surface, so that the thickness can be reduced as compared with the vertical or horizontal length of the panel surface. .. It can be shaped like a rectangular filter, allowing for a compact design.
 本発明の粉塵等除去用セパレータにおいて、気体誘導部は、ミスト噴霧手段を更に備えることが好ましい。ミスト噴霧手段は、水などの液体を人工的に霧状にして散布(噴霧)するものであり、吸気口から入る気体に対して、水などを霧状にして噴霧することにより、気体中に浮遊する粉塵を濡らし、重力による沈降や遠心分離による回収効率を高めることができる。 In the separator for removing dust and the like of the present invention, it is preferable that the gas guiding portion further includes a mist spraying means. The mist spraying means artificially atomizes and sprays (sprays) a liquid such as water, and sprays water or the like into the gas by atomizing the gas entering from the intake port. It is possible to wet the floating dust and improve the recovery efficiency by sedimentation by gravity or centrifugation.
 本発明の粉塵等除去用セパレータによれば、目詰まりが無いため低圧損で長寿命であり、粉塵等除去効果が高く、かつ、安価でコンパクトな設計が可能になるといった効果がある。 According to the separator for removing dust and the like of the present invention, since there is no clogging, there is an effect that the life is long due to low pressure loss, the effect of removing dust and the like is high, and an inexpensive and compact design becomes possible.
実施例1の粉塵等除去用セパレータの正面イメージ図Front image of the separator for removing dust and the like according to Example 1. 実施例1の粉塵等除去用セパレータの斜視イメージ図Perspective image of the separator for removing dust and the like according to Example 1. 実施例1のルーバブレードの説明図Explanatory drawing of the louver blade of Example 1 実施例2のルーバブレードの説明図Explanatory drawing of the louver blade of Example 2 実施例3の粉塵等除去用セパレータの正面イメージ図Front image of the separator for removing dust and the like according to Example 3. 実施例4の粉塵除去装置の概略イメージ図Schematic image of the dust removing device of Example 4 実施例5の粉塵等除去用セパレータの説明図Explanatory drawing of separator for removing dust etc. of Example 5 実施例6の粉塵等除去用セパレータの外観模式図Schematic diagram of the appearance of the separator for removing dust and the like according to Example 6. 実施例6の粉塵等除去用セパレータの断面模式図Schematic cross-sectional view of the separator for removing dust and the like according to Example 6. 実施例6の粉塵等除去用セパレータの構造説明図Structural explanatory view of the separator for removing dust and the like of Example 6 実施例7の粉塵等除去用セパレータの外観模式図Schematic diagram of the appearance of the separator for removing dust and the like according to Example 7. 実施例7の粉塵等除去用セパレータの構造説明図Structural explanatory view of the separator for removing dust and the like according to Example 7.
 以下、本発明の実施形態の一例を、図面を参照しながら詳細に説明していく。なお、本発明の範囲は、以下の実施例や図示例に限定されるものではなく、幾多の変更及び変形が可能である。 Hereinafter, an example of the embodiment of the present invention will be described in detail with reference to the drawings. The scope of the present invention is not limited to the following examples and illustrated examples, and many modifications and modifications can be made.
 図1は、実施例1の粉塵等除去用セパレータの正面イメージ図を示している。図1に示すように、粉塵等除去用セパレータ1は、気体誘導部1a及び粉塵回収部1bから成る。気体誘導部1aには、吸気口7a及び排気口7bが設けられており、吸気口7aから粉塵等を含んだ気体を吸引し、排気口7bから排出する構造である。気体の吸引は、図示しないが排気口7b側に送風機を接続して吸引を行う。なお、排気口7bは、別の粉塵除去ユニットと配管無しでコンパクトに接続可能な構成となっているが、配管(図示せず)を接続することも可能である。粉塵回収部1bは、第1の粉塵回収部4a、第2の粉塵回収部4b及び第3の粉塵回収部4cから成り、気体誘導部1aと粉塵回収部1bは、仕切り部1cにより、仕切られている。
 仕切り部1cには、開口部(1d~1f)が設けられ、開口部1dを通じて第1の粉塵回収部4aに、開口部1eを通じて第2の粉塵回収部4bに、開口部1fを通じて第3の粉塵回収部4cに気体が流入し得る構造となっている。また、開口部1eの排気口側には遠心分離促進ブレード5が設けられている。気体誘導部1aの内部には、ルーバブレード(2a~2k)、整流ブレード(21a~21e)、気体誘導促進ブレード3a及び噴出ブレード3bが設けられ、気体誘導促進ブレード3aと噴出ブレード3bは接続されている。
FIG. 1 shows a front image of the separator for removing dust and the like according to the first embodiment. As shown in FIG. 1, the dust removal separator 1 includes a gas induction unit 1a and a dust collection unit 1b. The gas induction unit 1a is provided with an intake port 7a and an exhaust port 7b, and has a structure in which a gas containing dust or the like is sucked from the intake port 7a and discharged from the exhaust port 7b. Although not shown, gas suction is performed by connecting a blower to the exhaust port 7b side. The exhaust port 7b has a configuration that can be compactly connected to another dust removing unit without piping, but it is also possible to connect piping (not shown). The dust collection unit 1b includes a first dust collection unit 4a, a second dust collection unit 4b, and a third dust collection unit 4c, and the gas induction unit 1a and the dust collection unit 1b are partitioned by a partition unit 1c. ing.
The partition portion 1c is provided with an opening (1d to 1f), and is provided through the opening 1d to the first dust collecting portion 4a, through the opening 1e to the second dust collecting portion 4b, and through the opening 1f to the third. The structure is such that gas can flow into the dust collecting unit 4c. Further, a centrifugal separation promoting blade 5 is provided on the exhaust port side of the opening 1e. A louver blade (2a to 2k), a rectifying blade (21a to 21e), a gas induction promoting blade 3a and an ejection blade 3b are provided inside the gas guiding portion 1a, and the gas induction promoting blade 3a and the ejection blade 3b are connected to each other. ing.
 図2は、実施例1の粉塵等除去用セパレータの斜視図を示している。なお、図2においては説明の都合上、整流ブレード(21a~21e)や第3の粉塵回収部4cは図示せず、またルーバブレード2等についても枚数や形状を簡略化して図示している。
 図2に示すように、粉塵等除去用セパレータ1は、略直方体形状を呈しており、ルーバブレード2は、気体誘導部1a内において、略直方体形状の粉塵等除去用セパレータ1の手前の面と奥の面のいずれにも当接するように固定されている。これにより、ルーバブレード2の左右、すなわち粉塵等除去用セパレータ1の手前の面と奥の面に当接する部位から、気体8が漏れることの無い構造となっている。
FIG. 2 shows a perspective view of the separator for removing dust and the like according to the first embodiment. In FIG. 2, for convenience of explanation, the rectifying blades (21a to 21e) and the third dust collecting unit 4c are not shown, and the number and shape of the louver blade 2 and the like are also shown in a simplified manner.
As shown in FIG. 2, the dust removal separator 1 has a substantially rectangular parallelepiped shape, and the louver blade 2 has a substantially rectangular parallelepiped shape in front of the dust removal separator 1 in the gas induction portion 1a. It is fixed so that it abuts on any of the back surfaces. As a result, the gas 8 does not leak from the left and right sides of the louver blade 2, that is, the portions that come into contact with the front surface and the back surface of the dust removal separator 1.
 図1に示すように、ルーバブレード(2a~2k)は、いずれも左上から右下へと傾斜を設けて配置されている。ルーバブレード(2a~2k)が左上から右下に向けて傾斜を設けて配置されることにより、吸気口7aから流入した気体8aは、ルーバブレード(2a~2k)の下面に衝突し、下方へと誘導されるだけではなく、吸気口付近の空間が広く形成され、気体が右方へ流れるに従って次第に空間が狭くなるため、吸気口付近における吸い込み速度を低下させることができ、粉塵が右方に巻き込まれる量を低減することができる。 As shown in FIG. 1, the louver blades (2a to 2k) are all arranged with an inclination from the upper left to the lower right. Since the louver blades (2a to 2k) are arranged so as to be inclined from the upper left to the lower right, the gas 8a flowing in from the intake port 7a collides with the lower surface of the louver blades (2a to 2k) and moves downward. Not only is the space near the intake port formed wide, and the space gradually narrows as the gas flows to the right, so the suction speed near the intake port can be reduced, and dust moves to the right. The amount of entrainment can be reduced.
 ここで、ルーバブレード(2a~2k)の構造について説明する。図3は、実施例1のルーバブレードの説明図を示している。例えば、平板形状のルーバブレード(図示せず)では、ブレードとブレードの隙間から気体が容易に抜け出るため、気体中に含まれる粉塵等も一緒に抜け出てしまいやすくなるという問題がある。そこで、図3に示すように、L字型のルーバブレード(2a~2e)は、上端部12aが左方に向けて略90°屈曲している。気体8は、基本的に、ルーバブレード(2a~2e)の下面に衝突しながら、左上から右下へと誘導されるが、矢印6cに示すように、気体8の一部は、ルーバブレード2aとルーバブレード2bの隙間、ルーバブレード2bとルーバブレード2cの隙間、ルーバブレード2cとルーバブレード2dの隙間又はルーバブレード2dとL字型ルーバブレード2eの隙間に流入する。しかしながら、L字型のルーバブレード(2a~2e)の上端が左方に向けて略90°屈曲していることにより、矢印6cに示すように、気体8はブレードとブレードの隙間に滞留するため、粉塵等がブレードとブレードの隙間から上方に向けて漏出し難い構造となっている。 Here, the structure of the louver blades (2a to 2k) will be described. FIG. 3 shows an explanatory view of the louver blade of the first embodiment. For example, in a flat plate-shaped louver blade (not shown), since the gas easily escapes from the gap between the blades, there is a problem that dust and the like contained in the gas also easily escape together. Therefore, as shown in FIG. 3, the upper end portion 12a of the L-shaped louver blades (2a to 2e) is bent substantially 90 ° toward the left. The gas 8 is basically guided from the upper left to the lower right while colliding with the lower surface of the louver blades (2a to 2e), but as shown by the arrow 6c, a part of the gas 8 is the louver blade 2a. And the louver blade 2b, the louver blade 2b and the louver blade 2c, the louver blade 2c and the louver blade 2d, or the louver blade 2d and the L-shaped louver blade 2e. However, since the upper ends of the L-shaped louver blades (2a to 2e) are bent to the left by approximately 90 °, the gas 8 stays in the gap between the blades as shown by the arrow 6c. The structure is such that dust and the like are unlikely to leak upward from the gap between the blades.
 整流ブレード(21a~21e)は、吸気口7aから流入した気体8a中に浮遊する比較的比重が重い粒子又は比較的サイズが大きな粒子を、ブレード面に慣性衝突させ自重により沈降させるために設けられたものであり、ルーバブレード(2a~2k)よりも緩やかな傾斜が設けられている。吸気口7aから流入した気体8a中に浮遊する粉塵の内、比較的重い粉塵やサイズが大きい粉塵は、整流ブレード(21a~21e)面に慣性衝突し、自重により沈降することによって、気体8aから分離し、矢印8bのように下方へと誘導され、開口部1fから第3の粉塵回収部4cに流入し、粉塵回収ユニット90に粉塵9として回収される。 The rectifying blades (21a to 21e) are provided to cause particles having a relatively heavy specific gravity or particles having a relatively large size floating in the gas 8a flowing in from the intake port 7a to inertially collide with the blade surface and settle by their own weight. It is provided with a gentler inclination than the louver blades (2a to 2k). Of the dust floating in the gas 8a flowing in from the intake port 7a, relatively heavy dust and dust having a large size inertially collide with the surface of the rectifying blade (21a to 21e) and settle due to their own weight, so that the dust from the gas 8a It is separated, guided downward as shown by the arrow 8b, flows into the third dust collecting unit 4c from the opening 1f, and is collected as dust 9 by the dust collecting unit 90.
 吸気口7aから流入した気体8aの内、比較的重い粉塵やサイズが大きい粉塵が除かれた気体8cは、ルーバブレード(2a~2k)の下面に触れながら下方へと誘導される。
 本実施例ではルーバブレード(2a~2k)は、一定の間隔を空けて、吸気口7a側から排気口7b側へ階段状に下るように配列されている。
 ルーバブレードが複数設けられることにより、流入した気体8aは、ルーバブレード(2a~2k)によって方向を変える気流に乗り切らず、自らの慣性によってルーバブレード(2a~2k)の下面に衝突する。その結果、気体8cに含まれる粉塵が下方に落下しやすくなる。
Of the gas 8a flowing in from the intake port 7a, the gas 8c from which relatively heavy dust and large-sized dust have been removed is guided downward while touching the lower surface of the louver blades (2a to 2k).
In this embodiment, the louver blades (2a to 2k) are arranged in a stepwise manner from the intake port 7a side to the exhaust port 7b side at regular intervals.
By providing a plurality of louver blades, the inflowing gas 8a does not survive the air flow changing the direction by the louver blades (2a to 2k), but collides with the lower surface of the louver blades (2a to 2k) due to its own inertia. As a result, the dust contained in the gas 8c tends to fall downward.
 比較的大きな粉塵は、一般に比重が重いため、前述した第3の粉塵回収部4cにおいて回収される。そのため、下方へと誘導された気体8cには、比較的小さな粉塵が含まれている。下方へと誘導された気体8c中に浮遊する比較的小さな粉塵の内、やや大きめのものは、ルーバブレード(例えば、2d~2kなど)のブレード面による慣性衝突及び重力により沈降し矢印8dのように下方へと誘導され、開口部1dから第1の粉塵回収部4aに流入し、粉塵回収ユニット90に粉塵9として回収される。
 なお、第1の粉塵回収部4a、第3の粉塵回収部4c及び後述する第2の粉塵回収部4bは連通しており、いずれの回収部において回収された粉塵等も同じ粉塵回収ユニット90に収容される構造となっている。かかる構成とは異なり、第1の粉塵回収部4a、第2の粉塵回収部4b及び第3の粉塵回収部4cがそれぞれ独立した粉塵回収ユニットを備える構成でもよい。独立した粉塵回収ユニットを備える構成とした場合には、粒径の異なる粉塵を分級して回収することができ、その後の処理における利便性を向上させることができる。
 また、回収された粉塵9は、粉塵回収部1bに設けられた粉塵取り出し口25を矢印6aに示すように開き、矢印6bに示すように粉塵回収ユニット90を引き出して、廃棄処理を行うことができる。
Since relatively large dust generally has a heavy specific gravity, it is collected by the third dust collecting unit 4c described above. Therefore, the downwardly guided gas 8c contains relatively small dust. Of the relatively small dust floating in the downwardly guided gas 8c, the slightly larger ones settle due to inertial collision and gravity due to the blade surface of the louver blade (for example, 2d to 2k), as shown by arrow 8d. It is guided downward and flows into the first dust collecting unit 4a from the opening 1d, and is collected as dust 9 by the dust collecting unit 90.
The first dust collection unit 4a, the third dust collection unit 4c, and the second dust collection unit 4b, which will be described later, are in communication with each other, and the dust and the like collected in any of the collection units are connected to the same dust collection unit 90. It has a structure to be accommodated. Unlike such a configuration, the first dust collecting unit 4a, the second dust collecting unit 4b, and the third dust collecting unit 4c may each include an independent dust collecting unit. When a structure is provided with an independent dust collection unit, dust having different particle sizes can be classified and collected, and convenience in subsequent processing can be improved.
Further, the collected dust 9 can be disposed of by opening the dust extraction port 25 provided in the dust collection unit 1b as shown by arrow 6a and pulling out the dust collection unit 90 as shown by arrow 6b. it can.
 さらに、気体8cは、気体誘導促進ブレード3aにより、上方へ向かう気体8eに浮遊する極めて小さな粉塵の上方への漏出を防止しつつ、噴出ブレード3bと仕切り部1cとの間に形成された狭小空間に誘導され、噴出ブレード3bの右端部から高速で噴出される。噴出ブレード3bは、上方に吸引される気体8eの流れ方向を噴出ブレード3bの先端において急激に変化させることで、粉塵を遠心分離により噴出ブレード3bの前方に分離させる。
 すなわち、矢印で示す気体8eの根元辺りは、噴出ブレード3bによって水平から斜め下方向に噴出する気体と気体に含まれる粒子の流れを表現しており、その後、排気口7b側の吸引によって噴出ブレード3bの右端部と遠心分離促進ブレード5の間に形成された間隙を通って急激に上方に気体の方向が変わることによる遠心分離の力によって、気体8e中に浮遊する粉塵は、そのまま水平から斜め下方向(矢印8f)に進み、後述するチャンバボックス13に進む。或は、粉塵の内、水平から斜め上方に浮き上がるものは、遠心分離促進ブレード5のブレード面に慣性衝突してチャンバボックス13に向かう方向に変化する。このように、気体8e中に浮遊する粉塵は、開口部1eから第2の粉塵回収部4bに流入し、粉塵回収ユニット90に粉塵9として回収される。
 なお、噴出ブレード3bと遠心分離促進ブレード5の間の間隙が狭いほど、気体8eは上方よりも後方斜め上方に向かうため、噴出ブレード3bと遠心分離促進ブレード5の間の間隙を狭く設けることで遠心力が強く働く構成とすることも可能である。
Further, the gas 8c is a narrow space formed between the ejection blade 3b and the partition portion 1c while preventing the extremely small dust suspended in the upward gas 8e from leaking upward by the gas induction promoting blade 3a. Is guided to the gas and is ejected at high speed from the right end of the ejection blade 3b. The ejection blade 3b abruptly changes the flow direction of the gas 8e sucked upward at the tip of the ejection blade 3b, thereby separating the dust in front of the ejection blade 3b by centrifugation.
That is, the area around the root of the gas 8e indicated by the arrow represents the flow of the gas ejected diagonally downward from the horizontal by the ejection blade 3b and the particles contained in the gas, and then the ejection blade is sucked by the suction on the exhaust port 7b side. Due to the centrifugal separation force caused by the sudden upward change in the direction of the gas through the gap formed between the right end of 3b and the centrifugal separation promoting blade 5, the dust suspended in the gas 8e is left as it is from horizontal to diagonal. Proceed downward (arrow 8f) to the chamber box 13, which will be described later. Alternatively, among the dust, the dust that rises diagonally upward from the horizontal collides with the blade surface of the centrifugation promoting blade 5 and changes in the direction toward the chamber box 13. In this way, the dust suspended in the gas 8e flows into the second dust collecting unit 4b from the opening 1e and is collected as the dust 9 in the dust collecting unit 90.
The narrower the gap between the ejection blade 3b and the centrifugal separation promoting blade 5, the narrower the gap between the ejection blade 3b and the centrifugal separation promoting blade 5 is provided because the gas 8e faces diagonally upward and rearward rather than above. It is also possible to have a configuration in which centrifugal force works strongly.
 気体8eは、噴出ブレード3bと仕切り部1cとの間に形成された狭小空間から噴出されるため、高速で噴出される。したがって、粉塵が進む方向(矢印8f)についても、高い流速を保ったまま開口部1eから第2の粉塵回収部4bに流入することになる。粉塵が進む方向8fの粒子速度が速いままであると、粉塵が開口部1eの方向へ逆流する恐れが生じるため、第2の粉塵回収部4bの上方には、チャンバボックス13が設けられている。チャンバボックス13の内壁面上には、クッション部材14が貼り付けられており、粉塵がチャンバボックス13の内壁面に衝突した際の跳ね返りを防止する構造となっている。第2の粉塵回収部4bに流入した粉塵は、チャンバボックス13の広い空間とクッション部材14により流速が低下し、粉塵9として粉塵回収ユニット90に回収される。 Since the gas 8e is ejected from the narrow space formed between the ejection blade 3b and the partition portion 1c, it is ejected at a high speed. Therefore, even in the direction in which the dust advances (arrow 8f), the dust flows into the second dust collecting unit 4b from the opening 1e while maintaining a high flow velocity. If the particle velocity in the direction 8f in which the dust advances remains high, the dust may flow back in the direction of the opening 1e. Therefore, a chamber box 13 is provided above the second dust collecting portion 4b. .. A cushion member 14 is attached on the inner wall surface of the chamber box 13 to prevent dust from rebounding when it collides with the inner wall surface of the chamber box 13. The dust that has flowed into the second dust collecting unit 4b has a low flow velocity due to the wide space of the chamber box 13 and the cushion member 14, and is collected as dust 9 by the dust collecting unit 90.
 図4は、実施例2のルーバブレードの説明図を示している。本実施例では、S字型のルーバブレードについて説明する。図4に示すように、S字型ブレード(22a~22e)は、上端部12aが左方に向けて湾曲し、下端部12bが右方に向けて湾曲している。気体8は、S字型ブレード(22a~22e)の下面に左方から衝突し、S字型ブレード22aからS字型ブレード22b、S字型ブレード22bからS字型ブレード22c、S字型ブレード22cからS字型ブレード22d、S字型ブレード22dからS字型ブレード22eと順に下面に触れて、図4に示すように、基本的に左上から右下へと誘導されるが、矢印6dに示すように、気体8の一部は、S字型ブレード22aとS字型ブレード22bの隙間、S字型ブレード22bとS字型ブレード22cの隙間、S字型ブレード22cとS字型ブレード22dの隙間又はS字型ブレード22dとS字型ブレード22eの隙間に流入する。しかしながら、図3で示したL字型のルーバブレード(2a~2e)とは異なり、S字型ブレード(22a~22e)は、下端部12bが右方に向けて湾曲しているため、L字型のルーバブレード(2a~2e)よりもブレード間に気体8が流入し難い形状となっている。また、ブレード間に気体8aが流入した場合でも、S字型ブレード(22a~22e)は、上端部12aが左方に向けて湾曲していることにより、矢印6dに示すように、気体8はブレードとブレードの隙間に滞留するため、粉塵等がブレードとブレードの隙間から上方に向けて漏出し難い構造となっている。 FIG. 4 shows an explanatory diagram of the louver blade of the second embodiment. In this embodiment, an S-shaped louver blade will be described. As shown in FIG. 4, in the S-shaped blades (22a to 22e), the upper end portion 12a is curved toward the left and the lower end portion 12b is curved toward the right. The gas 8 collides with the lower surface of the S-shaped blades (22a to 22e) from the left, and the S-shaped blades 22a to the S-shaped blades 22b, the S-shaped blades 22b to the S-shaped blades 22c, and the S-shaped blades. The lower surface is touched in this order from 22c to the S-shaped blade 22d and from the S-shaped blade 22d to the S-shaped blade 22e, and as shown in FIG. 4, the gas is basically guided from the upper left to the lower right, but the arrow 6d indicates. As shown, a part of the gas 8 is a gap between the S-shaped blade 22a and the S-shaped blade 22b, a gap between the S-shaped blade 22b and the S-shaped blade 22c, and a gap between the S-shaped blade 22c and the S-shaped blade 22d. Or the gap between the S-shaped blade 22d and the S-shaped blade 22e. However, unlike the L-shaped louver blades (2a to 2e) shown in FIG. 3, the S-shaped blades (22a to 22e) have an L-shape because the lower end portion 12b is curved toward the right. The shape is such that the gas 8 is less likely to flow between the blades than the louver blades (2a to 2e) of the mold. Further, even when the gas 8a flows between the blades, the S-shaped blades (22a to 22e) have the upper end portion 12a curved toward the left, so that the gas 8 is as shown by the arrow 6d. Since it stays in the gap between the blades, dust and the like are hard to leak upward from the gap between the blades.
 図5は、実施例3の粉塵等除去用セパレータの正面イメージ図を示している。図5に示すように、粉塵等除去用セパレータ100は、気体誘導部1a及び粉塵回収部1bから成る。気体誘導部1aには、吸気口7a及び排気口7bが設けられており、吸気口7aから粉塵等を含んだ気体を吸引し、排気口7bから排出する構造である。かかる点については、実施例1で説明した粉塵等除去用セパレータ1と同様である。
 しかしながら、粉塵等除去用セパレータ100では、粉塵等除去用セパレータ1とは以下の点で異なる。すなわち、粉塵回収部1bは、第1の粉塵回収部4a及び第2の粉塵回収部4bから成る。仕切り部1cには、開口部(1d,1e)が設けられ、開口部1dを通じて第1の粉塵回収部4aに、開口部1eを通じて第2の粉塵回収部4bに気体が流入し得る構造となっている。また、気体誘導部1aの内部には、ルーバブレード(2a~2k)、気体誘導促進ブレード3a及び噴出ブレード3bが設けられ、気体誘導促進ブレード3aと噴出ブレード3bは接続されている。
FIG. 5 shows a front image of the separator for removing dust and the like according to the third embodiment. As shown in FIG. 5, the dust removal separator 100 includes a gas induction unit 1a and a dust collection unit 1b. The gas induction unit 1a is provided with an intake port 7a and an exhaust port 7b, and has a structure in which a gas containing dust or the like is sucked from the intake port 7a and discharged from the exhaust port 7b. This point is the same as that of the dust or the like removing separator 1 described in the first embodiment.
However, the dust removal separator 100 differs from the dust removal separator 1 in the following points. That is, the dust collecting unit 1b includes a first dust collecting unit 4a and a second dust collecting unit 4b. The partition 1c is provided with openings (1d, 1e) so that gas can flow into the first dust collecting part 4a through the opening 1d and into the second dust collecting part 4b through the opening 1e. ing. Further, a louver blade (2a to 2k), a gas induction promoting blade 3a and a ejection blade 3b are provided inside the gas induction portion 1a, and the gas induction promoting blade 3a and the ejection blade 3b are connected to each other.
 図5に示すように、粉塵等除去用セパレータ100では、図1で示したような整流ブレード(21a~21e)は設けられていないため、比較的大きな粉塵を第3の粉塵回収部4cにおいて予め回収することはできないが、ルーバブレード(2a~2k)及び第1の粉塵回収部4aが設けられることにより、比較的大きな粉塵についても第1の粉塵回収部4aにおいて回収し得る構造となっている。
 また、遠心分離促進ブレード5が設けられていないが、噴出ブレード3bの右端部とチャンバボックス13の間に設けられた間隙により、気体8e中に含まれる粉塵を遠心分離する構造である。チャンバボックス13には、クッション部材14は設けられていないが、チャンバボックス13に設けられた広い空間により、流入する気体8fの流速を低下させる構造である。
 このように、比較的少ない部材で構成されたシンプルな構造のセパレータであっても、粉塵等を効果的に除去又は低減できることから、コンパクトかつ低コストで製造することが可能である。
As shown in FIG. 5, since the separator 100 for removing dust and the like is not provided with the rectifying blades (21a to 21e) as shown in FIG. 1, relatively large dust is collected in advance in the third dust collecting unit 4c. Although it cannot be collected, the louver blades (2a to 2k) and the first dust collecting unit 4a are provided so that even relatively large dust can be collected by the first dust collecting unit 4a. ..
Further, although the centrifugation promoting blade 5 is not provided, the structure is such that the dust contained in the gas 8e is centrifuged by the gap provided between the right end portion of the ejection blade 3b and the chamber box 13. Although the chamber box 13 is not provided with the cushion member 14, it has a structure in which the flow velocity of the inflowing gas 8f is reduced by the wide space provided in the chamber box 13.
As described above, even a separator having a simple structure composed of a relatively small number of members can effectively remove or reduce dust and the like, so that it can be manufactured compactly and at low cost.
 図6は、実施例4の粉塵除去装置の概略イメージ図を示している。図6に示すように、粉塵除去装置10は、粉塵等除去用セパレータ11、湿式集塵装置30、気液分離機40、送風機50及び台車部60から成り、粉塵等除去用セパレータ11、湿式集塵装置30、気液分離機40及び送風機50は、台車部60上に設置されている。粉塵除去装置10は、送風機50の作動により、吸気口71aから外部の空気を吸引し、粉塵を除去した上で、排気口71bから空気を排出する。粉塵の除去は、粉塵等除去用セパレータ11及び湿式集塵装置30を用いて行う。また、台車部60には、車輪(60a,60b)が設けられており、移動が容易な構成となっている。
 粉塵等除去用セパレータ11の構造については、実施例1とは異なり、粉塵回収部11bにおいて第3の粉塵回収部4cが設けられていないが、その他は類似した構成となっている。
 すなわち、図6に示すように、気体誘導部11aにおいてルーバブレード2及び整流ブレード21は、複数設けられ、いずれも左上から右下に向けて傾斜を設けて配置されている。ルーバブレード2及び整流ブレード21が左上から右下に向けて傾斜を設けて配置されることにより、吸気口71aから流入した気体8a中に浮遊する比較的大きい粉塵は、矢印8hのように下方へと誘導される。
 下方へと誘導された粉塵は、ルーバブレード2又は整流ブレード21によって、慣性衝突及び重力により沈降し、粉塵回収部11bにおいて、粉塵9として回収される。
 これに対して、比較的小さな粉塵は、噴出ブレード3bと仕切り部11cの間に形成された空間に誘導されて噴出する。比較的小さな粉塵は、噴出ブレード3bと遠心分離促進ブレード5aにより、矢印8iのように上方に吸引される気体の流れ方向が急激に変化し、粉塵は遠心分離により噴出ブレード3bの前方下向き(矢印8nの向き)に分離される。気体誘導部1aの右端には、遠心分離促進ブレード5aが設けられており、遠心分離及び慣性衝突により粉塵を下方へと落下させる。
FIG. 6 shows a schematic image diagram of the dust removing device of the fourth embodiment. As shown in FIG. 6, the dust removing device 10 includes a dust removing separator 11, a wet dust collector 30, a gas-liquid separator 40, a blower 50, and a trolley portion 60, and includes a dust removing separator 11 and a wet collecting device. The dust device 30, the gas-liquid separator 40, and the blower 50 are installed on the carriage unit 60. The dust removing device 10 sucks external air from the intake port 71a by operating the blower 50, removes the dust, and then discharges the air from the exhaust port 71b. The dust is removed by using the dust removal separator 11 and the wet dust collector 30. Further, the carriage portion 60 is provided with wheels (60a, 60b) so that it can be easily moved.
Regarding the structure of the separator 11 for removing dust and the like, unlike the first embodiment, the dust collecting unit 11b is not provided with the third dust collecting unit 4c, but the other parts have a similar structure.
That is, as shown in FIG. 6, a plurality of louver blades 2 and rectifying blades 21 are provided in the gas induction portion 11a, and all of them are arranged so as to be inclined from the upper left to the lower right. By arranging the louver blade 2 and the rectifying blade 21 with an inclination from the upper left to the lower right, relatively large dust floating in the gas 8a flowing in from the intake port 71a moves downward as shown by the arrow 8h. Is induced.
The downwardly guided dust is settled by the louver blade 2 or the rectifying blade 21 due to inertial collision and gravity, and is collected as dust 9 by the dust collecting unit 11b.
On the other hand, relatively small dust is guided to the space formed between the ejection blade 3b and the partition portion 11c and ejected. For relatively small dust, the flow direction of the gas sucked upward by the ejection blade 3b and the centrifugation promoting blade 5a changes rapidly as shown by the arrow 8i, and the dust is separated forward and downward (arrow). It is separated in the direction of 8n). A centrifugation promoting blade 5a is provided at the right end of the gas guiding portion 1a, and dust is dropped downward by centrifugation and inertial collision.
 湿式集塵装置30は、粉塵等除去用セパレータ11により、粉塵が除去された気体8jにつき、さらに微細な粉塵を除去するために用いられる。湿式集塵室31の室内には、塩化カルシウムなどを含んだ不凍液32が収容されている。不凍液32の液体中には、管群型スクラバ33の気体導入管34が挿し込まれている。管群型スクラバ33へと送られた気体8jは、気体導入管34の下端から噴出して気泡となり、不凍液32に触れることで微細な粉塵が除去される仕組みである。
 不凍液32による粉塵除去が行われた気体8kは、気液分離機40へと送られ、ここで気体8mと液体に分離されて、気体8mのみが配管70を通って排気口71bから排出される。
The wet dust collector 30 is used to remove finer dust from the gas 8j from which the dust has been removed by the dust or the like removing separator 11. An antifreeze solution 32 containing calcium chloride or the like is housed in the wet dust collecting chamber 31. The gas introduction pipe 34 of the tube group type scrubber 33 is inserted into the liquid of the antifreeze liquid 32. The gas 8j sent to the tube group type scrubber 33 is ejected from the lower end of the gas introduction tube 34 to form bubbles, and when it comes into contact with the antifreeze liquid 32, fine dust is removed.
The gas 8k from which dust has been removed by the antifreeze liquid 32 is sent to the gas-liquid separator 40, where it is separated into a gas 8m and a liquid, and only the gas 8m is discharged from the exhaust port 71b through the pipe 70. ..
 湿式集塵装置3は、微細な粉塵を捕集することができるが、捕集された粉塵が溜まり、捕集効率が低下すると、捕集効率を高めるためには、不凍液32自体を交換する必要があり、コストや手間がかかる。これに対して、粉塵等除去用セパレータ11が設けられる場合には、捕集された粉塵が溜まった場合には、図1に示した粉塵取出し口25から溜まった粉塵9を粉塵回収ユニット(図示せず)ごと取出すだけでよく、コストや手間がかからないというメリットがある。そのため、湿式集塵装置3の前に粉塵等除去用セパレータ11を設けることで、大方の粉塵を粉塵等除去用セパレータ11で捕集し、その後、微細な粉塵についてのみ湿式集塵装置30で捕集することができ、低コストでメンテナンスを行うことを可能としている。 The wet dust collector 3 can collect fine dust, but when the collected dust accumulates and the collection efficiency decreases, it is necessary to replace the antifreeze liquid 32 itself in order to increase the collection efficiency. There is a cost and labor. On the other hand, when the separator 11 for removing dust or the like is provided, when the collected dust is accumulated, the dust 9 collected from the dust extraction port 25 shown in FIG. 1 is collected by the dust collection unit (FIG. There is an advantage that it does not require cost and labor because it only needs to be taken out (not shown). Therefore, by providing a separator 11 for removing dust or the like in front of the wet dust collector 3, most of the dust is collected by the separator 11 for removing dust or the like, and then only fine dust is collected by the wet dust collector 30. It can be collected and maintenance can be performed at low cost.
 図6に示すように、湿式集塵装置30による粉塵除去が行われた気体8kは、気液分離機40へと送られる。不凍液32中を通った気体8kには、僅かに水分が含まれているため、気液分離機40を用いて気体と液体が分離されることとなる。
 気液分離機40は、室内の上方から流入した気体を下方へと誘導し、遠心分離により気体と液体を分離する構造である。気液分離機40は、第1の気液分離室41及び第2の気液分離室42から成る。第1の気液分離室41には傾斜板24aが設けられ、第2の気液分離室42には傾斜板24bが設けられている。また、第1の気液分離室41と第2の気液分離室42は、隔壁23により隔てられている。隔壁23は、第1の気液分離室41及び第2の気液分離室42の下端部においては、隙間なく接着されているが、第1の気液分離室41及び第2の気液分離室42の上端部とは接着されず、気体の流路となる間隙が設けられている。
As shown in FIG. 6, the gas 8k from which the dust has been removed by the wet dust collector 30 is sent to the gas-liquid separator 40. Since the gas 8k that has passed through the antifreeze liquid 32 contains a small amount of water, the gas and the liquid are separated by using the gas-liquid separator 40.
The gas-liquid separator 40 has a structure in which a gas flowing in from above the room is guided downward and the gas and liquid are separated by centrifugation. The gas-liquid separator 40 includes a first gas-liquid separation chamber 41 and a second gas-liquid separation chamber 42. The first gas-liquid separation chamber 41 is provided with an inclined plate 24a, and the second gas-liquid separation chamber 42 is provided with an inclined plate 24b. Further, the first gas-liquid separation chamber 41 and the second gas-liquid separation chamber 42 are separated by a partition wall 23. The partition wall 23 is adhered without a gap at the lower ends of the first gas-liquid separation chamber 41 and the second gas-liquid separation chamber 42, but the first gas-liquid separation chamber 41 and the second gas-liquid separation are separated. It is not adhered to the upper end of the chamber 42, and a gap is provided as a gas flow path.
 第1の気液分離室41に流入した気体8kは、下方へと誘導され、下端がV字状に形成された傾斜板24aにより気体と液体に遠心分離され、液体が分離された気体8lは、第2の気液分離室42へと誘導される。第2の気液分離室42に流入した気体8lは、同様に、下方へと誘導され、下端がV字状に形成された傾斜板24bにより気体と液体に遠心分離され、液体が分離された気体8mは、配管70を通って排気口71bから排出される。 The gas 8k flowing into the first gas-liquid separation chamber 41 is guided downward, and the gas 8l from which the liquid is separated is centrifuged into gas and liquid by an inclined plate 24a having a V-shaped lower end. , Is guided to the second gas-liquid separation chamber 42. Similarly, 8 liters of gas flowing into the second gas-liquid separation chamber 42 was guided downward, and was centrifuged into gas and liquid by an inclined plate 24b having a V-shaped lower end, and the liquid was separated. The gas 8 m is discharged from the exhaust port 71b through the pipe 70.
 本発明の粉塵等除去用セパレータにおいて、第2の粒子回収部に電気集塵手段を備えた構成について、図7を参照して説明する。図7において、第2の粒子回収部4bは、流入した気体8fの流速を低下して、遠心分離された粒子を捕集するが、この際、粒径が極めて小さいものも捕集するために、電気集塵手段としての放電極81と集塵極82を備える。放電極81では流入した気体8fに浮遊する小さな粒子を荷電させ、荷電した粒子を集塵極82で引き寄せることにより、重力や遠心分離の作用により回収されない更に小さい粒子を捕集でき、集塵性能を更に向上することができる。 The structure of the separator for removing dust and the like of the present invention provided with the electrostatic precipitator in the second particle collecting unit will be described with reference to FIG. 7. In FIG. 7, the second particle recovery unit 4b reduces the flow velocity of the inflowing gas 8f to collect the centrifuged particles, but at this time, in order to collect even those having an extremely small particle size. The dust collecting electrode 81 and the dust collecting electrode 82 are provided as an electrostatic precipitator. In the discharge electrode 81, small particles floating in the inflowing gas 8f are charged, and the charged particles are attracted by the dust collecting electrode 82, so that even smaller particles that are not collected by the action of gravity or centrifugation can be collected, and the dust collecting performance. Can be further improved.
 本発明の第2の観点の粉塵等除去用セパレータの一実施形態について、図8~10を参照して説明する。図8はセパレータの外観模式図(斜視イメージ)であり、図9は断面模式図である。なお、図8の外観模式図において、内部構造の理解のために、上蓋を外した状態を図示している。
 図8に示すとおり、本実施例の粉塵等除去用セパレータ200は、パネル面の縦横の長さと比べて厚みが小さいパネル状のケーシング204を有し、ケーシング204の一方のパネル面には、吸気201を吸い込むスリット状開口部205(吸気口)が並列して配置されている。また、対向する他方のパネル面には、排気202を排出するスリット状開口部206(排気口)が並列して配置されている。本実施例のセパレータは、図9において破線で囲む枠内の気体誘導部と粒子回収部の一対が、並列に8個並んだものである。気体誘導部の流路に流れる気体の動きを図9中に矢印で示す。
An embodiment of a separator for removing dust and the like according to a second aspect of the present invention will be described with reference to FIGS. 8 to 10. FIG. 8 is a schematic external view (perspective image) of the separator, and FIG. 9 is a schematic cross-sectional view. In the schematic external view of FIG. 8, the state in which the upper lid is removed is shown in order to understand the internal structure.
As shown in FIG. 8, the dust and the like removing separator 200 of the present embodiment has a panel-shaped casing 204 whose thickness is smaller than the vertical and horizontal lengths of the panel surface, and intake air is taken from one panel surface of the casing 204. Slit-shaped openings 205 (intake ports) for sucking 201 are arranged in parallel. Further, on the other panel surface facing each other, a slit-shaped opening 206 (exhaust port) for discharging the exhaust 202 is arranged in parallel. In the separator of this embodiment, eight pairs of gas induction parts and particle recovery parts in a frame surrounded by a broken line in FIG. 9 are arranged in parallel. The movement of the gas flowing in the flow path of the gas induction unit is indicated by an arrow in FIG.
 本実施例における気体誘導部と粒子回収部について図10を参照して説明を行う。気体誘導部は、吸気側のスリット状開口部205から入った気体を、気体誘導促進ブレード3aと噴出ブレード3bによってスリット幅が狭まったスリット207から前方へ噴出するように構成される。また、気体誘導部は、遠心分離促進ブレード5によって噴出直後に気体を、斜め後方へ誘導し、遠心分離促進ブレード5の先端から気体を再び前方へ誘導して、排気側のスリット状開口部206から排出するように構成されている。粒子回収部は、スリット状開口部205と同じ幅で、スリット幅が狭まったスリット207のスリット幅より大きく、かつ、スリット長と同等以上のスリット状収容部(211a,211b)を有し、収容部が気体誘導部に対して前方位置と隣接位置に配置されるように構成される。前方位置の収容部211aは、斜め後方へ誘導する際に遠心分離する粉塵9aを回収し、隣接位置の収容部211bは、遠心分離促進ブレード5の先端から再び気体を前方へ誘導する際に遠心分離する粉塵9bを回収する。図において矢印は気体の大まかな流れを示している。 The gas induction unit and the particle recovery unit in this embodiment will be described with reference to FIG. The gas induction unit is configured to eject the gas entering from the slit-shaped opening 205 on the intake side forward from the slit 207 whose slit width is narrowed by the gas induction promotion blade 3a and the ejection blade 3b. Further, the gas guiding portion guides the gas diagonally backward immediately after the ejection by the centrifugation promoting blade 5, and guides the gas forward again from the tip of the centrifugation promoting blade 5, and the slit-shaped opening 206 on the exhaust side. It is configured to drain from. The particle collecting portion has a slit-shaped accommodating portion (211a, 211b) having the same width as the slit-shaped opening 205, larger than the slit width of the slit 207 having a narrowed slit width, and equal to or larger than the slit length. The part is configured to be arranged at a position adjacent to the front position with respect to the gas induction part. The accommodating portion 211a at the front position collects the dust 9a that centrifuges when guiding the gas diagonally backward, and the accommodating portion 211b at the adjacent position centrifuges when the gas is again induced forward from the tip of the centrifugation promoting blade 5. The separated dust 9b is collected. In the figure, the arrows show the rough flow of gas.
 図10(1)に示す気体誘導部と粒子回収部の対は、図9において破線枠で囲まれたものである。これを単位と捉えてもよいし、図10(2)に示す気体誘導部と粒子回収部の対を最小単位として捉えてもよい。図10(1)に示す気体誘導部と粒子回収部の対は、図10(2)に示すペアを面対称に隣接したものになる。
 ここで、図10(1)に示す気体誘導部と粒子回収部の対を単位と捉える場合には、仕切り板212が無くてもよい。
The pair of the gas induction part and the particle recovery part shown in FIG. 10 (1) is surrounded by a broken line frame in FIG. This may be regarded as a unit, or the pair of the gas induction part and the particle recovery part shown in FIG. 10 (2) may be regarded as the minimum unit. The pair of the gas induction unit and the particle recovery unit shown in FIG. 10 (1) is a pair symmetrically adjacent to each other shown in FIG. 10 (2).
Here, when the pair of the gas induction unit and the particle recovery unit shown in FIG. 10 (1) is regarded as a unit, the partition plate 212 may not be provided.
 本発明の第3の観点の粉塵等除去用セパレータについて図11,12を参照して説明する。図11はセパレータの外観模式図(斜視イメージ)であり、図12は断面模式図である。なお、図11の外観模式図において、内部構造の理解のために、上蓋を外した状態を図示している。
 図11に示すとおり、本実施例の粉塵等除去用セパレータ220は、上述の実施例6の粉塵等除去用セパレータ200と同様に、パネル面の縦横の長さと比べて厚みが小さいパネル状のケーシング204を有し、ケーシング204の一方のパネル面には、吸気201を吸い込むスリット状開口部205(吸気口)が並列して配置されている。また、対向する他方のパネル面には、排気202を排出するスリット状開口部206(排気口)が並列して配置されている。本実施例のセパレータは、図12において破線で囲む枠内の気体誘導部と粒子回収部の一対が、並列に6個並んだものである。気体誘導部の流路に流れる気体の動きを図12中に矢印で示す。
The separator for removing dust and the like according to the third aspect of the present invention will be described with reference to FIGS. 11 and 12. FIG. 11 is a schematic external view (perspective image) of the separator, and FIG. 12 is a schematic cross-sectional view. In the schematic external view of FIG. 11, the state in which the upper lid is removed is shown in order to understand the internal structure.
As shown in FIG. 11, the dust removal separator 220 of this embodiment is a panel-shaped casing whose thickness is smaller than the vertical and horizontal lengths of the panel surface, similarly to the dust removal separator 200 of Example 6 described above. It has 204, and slit-shaped openings 205 (intake ports) for sucking intake 201 are arranged in parallel on one panel surface of casing 204. Further, on the other panel surface facing each other, a slit-shaped opening 206 (exhaust port) for discharging the exhaust 202 is arranged in parallel. In the separator of this embodiment, six pairs of a gas guiding portion and a particle collecting portion in a frame surrounded by a broken line in FIG. 12 are arranged in parallel. The movement of the gas flowing in the flow path of the gas induction unit is indicated by an arrow in FIG.
 本実施例において、気体誘導部は、吸気側のスリット状開口部205から入った気体を、気体誘導促進ブレード3aと噴出ブレード3bによってスリット幅が狭まったスリット207から前方へ噴出するように構成されている。また、気体誘導部は、遠心分離促進ブレード5によって噴出直後に気体を、斜め後方へ誘導し、遠心分離促進ブレード5の先端から気体を斜め前方へ誘導し、気体を再び斜め後方へ誘導する。そして、排気側のスリット状開口部206から排出する。粒子回収部は、スリット幅が狭まったスリット207のスリット幅より大きく、かつ、スリット長と同等以上のスリット状収容部221を有し、収容部221が気体誘導部に対して前方位置に配置され、粒子を回収するように構成されている。 In this embodiment, the gas induction unit is configured to eject the gas entering from the slit-shaped opening 205 on the intake side forward from the slit 207 whose slit width is narrowed by the gas induction promotion blade 3a and the ejection blade 3b. ing. Further, the gas guiding unit guides the gas diagonally backward immediately after the ejection by the centrifugation promoting blade 5, guides the gas diagonally forward from the tip of the centrifugation promoting blade 5, and guides the gas diagonally backward again. Then, the air is discharged from the slit-shaped opening 206 on the exhaust side. The particle collecting portion has a slit-shaped accommodating portion 221 having a slit width larger than the slit width of the slit 207 having a narrowed slit width and equal to or larger than the slit length, and the accommodating portion 221 is arranged at a position in front of the gas guiding portion. , Is configured to collect particles.
 本発明は、地震、火山の噴火等の災害時における非常用の粉塵除去装置用のセパレータとして利用可能である。また、作業現場における鉄粉、オイルミスト等の除去装置用のセパレータとしても利用可能である。 The present invention can be used as a separator for an emergency dust remover in the event of a disaster such as an earthquake or a volcanic eruption. It can also be used as a separator for a device for removing iron powder, oil mist, etc. at a work site.
 1,11,100,200,220 粉塵等除去用セパレータ
 1a,11a 気体誘導部
 1b,11b 粉塵回収部
 1c,11c 仕切り部
 1d~1f 開口部
 2,2a~2k ルーバブレード
 3a 気体誘導促進ブレード
 3b 噴出ブレード
 4a 第1の粉塵回収部
 4b 第2の粉塵回収部
 4c 第3の粉塵回収部
 5,5a 遠心分離促進ブレード
 6a~6d 矢印
 7a,71a 吸気口
 7b,71b 排気口
 8,8a~8n 気体又は粉塵の進む向き
 9,9a,9b 粉塵
 10 粉塵除去装置
 12a 上端部
 12b 下端部
 13 チャンバボックス
 14 クッション部材
 21,21a~21e 整流ブレード
 22a~22e S字型ブレード
 23 隔壁
 24a,24b 傾斜板
 25 粉塵取出し口
 30 湿式集塵装置
 31 湿式集塵室
 32 不凍液
 33 管群型スクラバ
 34 気体導入管
 40 気液分離機
 50 送風機
 60 台車部
 60a,60b 車輪
 70 配管
 81 放電極
 82 集塵極
 90 粉塵回収ユニット
 201 吸気
 202 排気
 204 ケーシング
 205 スリット状開口部(吸気側)
 206 スリット状開口部(排気側)
 207 スリット幅が狭いスリット
 212 仕切り板
 211,211a,211b,221 スリット状収容部
 
1,11,100,200,220 Separator for removing dust, etc. 1a, 11a Gas induction part 1b, 11b Dust collection part 1c, 11c Partition part 1d ~ 1f Opening part 2,2a ~ 2k Louver blade 3a Gas induction promotion blade 3b Ejection Blade 4a 1st dust collector 4b 2nd dust collector 4c 3rd dust collector 5,5a Centrifugal separation promotion blade 6a- 6d Arrows 7a, 71a Intake port 7b, 71b Exhaust port 8,8a-8n Gas or Direction of dust progress 9,9a, 9b Dust 10 Dust remover 12a Upper end 12b Lower end 13 Chamber box 14 Cushion member 21, 21a to 21e Rectifying blade 22a to 22e S-shaped blade 23 Partition wall 24a, 24b Inclined plate 25 Dust removal Mouth 30 Wet dust collector 31 Wet dust collector 31 Wet dust collector 32 Antifreeze 33 Tube group type scrubber 34 Gas introduction pipe 40 Gas-liquid separator 50 Blower 60 Carriage 60a, 60b Wheels 70 Piping 81 Discharge electrode 82 Dust collection electrode 90 Dust collection unit 201 Intake 202 Exhaust 204 Casing 205 Slit-shaped opening (intake side)
206 Slit-shaped opening (exhaust side)
207 Slit with narrow slit width 212 Partition plate 211,211a, 211b, 221 Slit-shaped accommodating part

Claims (21)

  1.  吸気口及び排気口が設けられたケーシングを有し、排気口に接続される吸引手段によって、吸気口からケーシング外の気体を吸引し、吸引した気体中の粒子をケーシング内で除去又は低減して排気口から排出するセパレータであって、
     前記ケーシング内には、
     前記吸気口から流入した気体を誘導し、気体中の粒子を分離する気体誘導部と、
     気体から分離された粒子を回収する粒子回収部、
     とから成り、
     前記気体誘導部は、
     狭小に形成された空間への気体の誘導を促進する気体誘導促進ブレードと、
     気体及び粒子を誘導方向前方に噴出させると共に、ブレード先端の前方に設けられた間隙を通して、噴出された気体の流れ方向を噴出直後に誘導方向前方から斜め後方へ誘導し、噴出された粒子を気体中から遠心分離させる噴出ブレード、
     を備え、
     前記粒子回収部は、
     前記噴出ブレードの前方に設けられ、前記斜め後方へ誘導する際に遠心分離する粒子を回収することを特徴とする粉塵等除去用セパレータ。
    It has a casing provided with an intake port and an exhaust port, and the gas outside the casing is sucked from the intake port by a suction means connected to the exhaust port, and particles in the sucked gas are removed or reduced in the casing. A separator that discharges from the exhaust port
    In the casing,
    A gas induction unit that guides the gas that has flowed in from the intake port and separates the particles in the gas.
    Particle recovery unit, which recovers particles separated from gas,
    Consists of
    The gas induction unit is
    A gas induction promotion blade that promotes the induction of gas into a narrowly formed space,
    The gas and particles are ejected forward in the guiding direction, and the flow direction of the ejected gas is guided diagonally from the front to the rear in the guiding direction immediately after the ejection through the gap provided in front of the blade tip, and the ejected particles are ejected into the gas. Ejection blade to centrifuge from inside,
    With
    The particle recovery unit
    A separator for removing dust and the like, which is provided in front of the ejection blade and collects particles that are centrifuged when guided obliquely backward.
  2.  前記気体誘導部は、
     第1の気体誘導部と第2の気体誘導部を備え、
     第1の気体誘導部は、
     吸気口側から排気口側へ下るように間隔を空けて配列された複数のルーバブレードを有し、前記ルーバブレードは吸気口側から排気口側へ向かう気流を下向きに押さえるようにブレード面の傾斜角が設けられ、前記ルーバブレードの配列により、吸気口側から排気口側に向かって気体の通過する空間が狭小に形成され、
     第2の気体誘導部は、
     狭小に形成された空間への気体の誘導を促進する前記気体誘導促進ブレードと、
     該空間を形成し、該空間から気体及び粒子を前方に噴出させると共に、ブレード先端の前方に設けられた間隙を通して、噴出された気体の流れ方向を噴出直後に上方へ誘導し、噴出された粒子を気体中から遠心分離させる前記噴出ブレードと、
     吸気口側から排気口側へ向かう気流を下向きに押さえるようにブレード面の傾斜角が設けられ、前記噴出ブレードにより噴出された気体の流れ方向を、前記噴出ブレード先端との間隙を通して噴出直後に上方ないし後方斜め上方へ誘導し、上記の遠心分離を促進させる前記遠心分離促進ブレード、
    を備え、
     前記粒子回収部は、
     前記ケーシングの下方に設けられ、ブレード面に慣性衝突し重力により沈降する粒子又は遠心分離される粒子を回収することを特徴とする請求項1に記載の粉塵等除去用セパレータ。
    The gas induction unit is
    It is equipped with a first gas induction unit and a second gas induction unit.
    The first gas induction part is
    It has a plurality of louver blades arranged at intervals so as to descend from the intake port side to the exhaust port side, and the louver blades incline the blade surface so as to suppress the airflow from the intake port side to the exhaust port side downward. The corners are provided, and the arrangement of the louver blades forms a narrow space for gas to pass from the intake port side to the exhaust port side.
    The second gas induction part is
    The gas induction promoting blade that promotes the induction of gas into a narrowly formed space,
    The space is formed, gas and particles are ejected forward from the space, and the flow direction of the ejected gas is guided upward immediately after ejection through the gap provided in front of the blade tip, and the ejected particles are ejected. With the ejection blade that centrifuges from the gas
    An inclination angle of the blade surface is provided so as to suppress the airflow from the intake port side to the exhaust port side downward, and the flow direction of the gas ejected by the ejection blade is upward immediately after ejection through the gap with the tip of the ejection blade. Or the centrifugal separation promoting blade, which guides diagonally backward and upward to promote the above-mentioned centrifugation.
    With
    The particle recovery unit
    The separator for removing dust or the like according to claim 1, which is provided below the casing and collects particles that inertially collide with the blade surface and settle due to gravity or that are centrifuged.
  3.  第2の気体誘導部は、遠心分離促進ブレードを更に備え、
     前記遠心分離促進ブレードは、吸気口側から排気口側へ向かう気流を下向きに押さえるようにブレード面の傾斜角が設けられ、前記噴出ブレードにより噴出された気体の流れ方向を、前記噴出ブレード先端と該遠心分離促進ブレードとの間隙を通して噴出直後に上方ないし後方斜め上方へ誘導し、上記の遠心分離を促進させると共に、前方斜め上方に向かう粒子をブレード面に慣性衝突させることを特徴とする請求項2に記載の粉塵等除去用セパレータ。
    The second gas inducer further comprises a centrifugation promoting blade.
    The centrifugal separation promoting blade is provided with an inclination angle of the blade surface so as to suppress the airflow from the intake port side to the exhaust port side downward, and the flow direction of the gas ejected by the ejection blade is defined as the tip of the ejection blade. The claim is characterized in that, immediately after ejection, the particles are guided upward or diagonally upward rearward through a gap with the centrifugal separation promoting blade to promote the above-mentioned centrifugation, and particles that are obliquely forward and upward are inertially collided with the blade surface. 2. The separator for removing dust and the like according to 2.
  4.  前記粒子回収部は、
     第1の気体誘導部の前記ルーバブレードに気体が接触することによる慣性衝突により、気体中に含まれる粒子を重力により沈降させて回収する第1の粒子回収部と、
     第2の気体誘導部によって遠心分離された粒子あるいは慣性衝突した粒子を回収する第2の粒子回収部、を備えることを特徴とする請求項2又は3に記載の粉塵等除去用セパレータ。
    The particle recovery unit
    A first particle recovery unit that causes particles contained in the gas to settle and recover by gravity due to an inertial collision caused by contact of the gas with the louver blade of the first gas induction unit.
    The separator for removing dust or the like according to claim 2 or 3, further comprising a second particle recovery unit that recovers particles centrifuged by a second gas induction unit or particles that have inertially collided with each other.
  5.  前記気体誘導部は、前記吸気口から流入した直後に、気体中に浮遊する粒子を前記整流ブレード面に慣性衝突させ自重により沈降させる少なくとも1枚の整流ブレードから成る第3の気体誘導部が更に設けられたことを特徴とする請求項2~4の何れかに記載の粉塵等除去用セパレータ。 Immediately after flowing in from the intake port, the gas induction unit is further composed of a third gas induction unit including at least one rectifying blade that causes particles suspended in the gas to inertially collide with the rectifying blade surface and settle due to its own weight. The separator for removing dust or the like according to any one of claims 2 to 4, wherein the separator is provided.
  6.  上記の第3の気体誘導部において、慣性衝突した粒子を回収する第3の粒子回収部が更に設けられたことを特徴とする請求項5に記載の粉塵等除去用セパレータ。 The separator for removing dust or the like according to claim 5, wherein a third particle recovery unit for recovering particles that have collided with inertia is further provided in the third gas induction unit.
  7.  前記ルーバブレードの少なくとも1枚は、上端が吸気口側へ湾曲又は屈曲して延設されたことを特徴とする請求項2~6の何れかに記載の粉塵等除去用セパレータ。 The separator for removing dust or the like according to any one of claims 2 to 6, wherein at least one of the louver blades has an upper end curved or bent toward the intake port side and extended.
  8.  前記ルーバブレードの少なくとも1枚は、下端が排気口側へ湾曲又は屈曲して延設されたことを特徴とする請求項2~7の何れかに記載の粉塵等除去用セパレータ。 The separator for removing dust or the like according to any one of claims 2 to 7, wherein at least one of the louver blades has a lower end curved or bent toward the exhaust port side and extended.
  9.  第2の粒子回収部は、流入した気体の流速を低下して、遠心分離された粒子を捕集するチャンバが設けられたことを特徴とする請求項2~8の何れかに記載の粉塵等除去用セパレータ。 The dust or the like according to any one of claims 2 to 8, wherein the second particle collecting unit is provided with a chamber for collecting the centrifuged particles by reducing the flow velocity of the inflowing gas. Separator for removal.
  10.  前記チャンバの内壁には、前記気体の衝突による前記粒子の跳ね返りを緩和するクッション部材が設けられたことを特徴とする請求項9に記載の粉塵等除去用セパレータ。 The separator for removing dust or the like according to claim 9, wherein the inner wall of the chamber is provided with a cushion member for alleviating the rebound of the particles due to the collision of the gas.
  11.  第2の粒子回収部は、電気集塵手段を備えることを特徴とする請求項2~10の何れかに記載の粉塵等除去用セパレータ。 The separator for removing dust or the like according to any one of claims 2 to 10, wherein the second particle collecting unit is provided with an electrostatic precipitator.
  12.  前記ケーシングは、多角柱形状又は円柱形状であることを特徴とする請求項1~11の何れかに記載の粉塵等除去用セパレータ。 The separator for removing dust or the like according to any one of claims 1 to 11, wherein the casing has a polygonal prism shape or a cylindrical shape.
  13.  前記噴出ブレードにより噴出された気体の流れ方向を、前記噴出ブレードとの間隙を通して噴出直後に斜め後方へ誘導し、上記の遠心分離を促進させると共に、斜め前方に向かう粒子をブレード面に慣性衝突させる遠心分離促進ブレードを更に備えたことを特徴とする請求項1に記載の粉塵等除去用セパレータ。 The flow direction of the gas ejected by the ejection blade is guided diagonally backward immediately after ejection through the gap with the ejection blade to promote the above-mentioned centrifugation and cause the particles obliquely forward to inertially collide with the blade surface. The separator for removing dust or the like according to claim 1, further comprising a centrifugal separation promoting blade.
  14.  前記気体誘導部は、吸気側のスリット状開口部から吸気し、前記気体誘導促進ブレードと前記噴出ブレードによってスリット幅が狭まったスリットから気体を前方へ噴出し、前記遠心分離促進ブレードによって噴出直後に気体を斜め後方へ誘導し、前記遠心分離促進ブレードの先端から気体を再び前方へ誘導して排気側のスリット状開口部から排出し、
     前記粒子回収部は、狭まったスリット幅と同等以上、かつ、スリット長と同等以上のスリット状収容部を有し、前記収容部が前記気体誘導部に対して前方位置と隣接位置に配置され、前方位置の前記収容部が前記斜め後方へ誘導する際に遠心分離する粒子を回収し、隣接位置の前記収容部が前記遠心分離促進ブレードの先端から再び気体を前方へ誘導する際に遠心分離する粒子を回収することを特徴とする請求項13に記載の粉塵等除去用セパレータ。
    The gas induction unit takes in air from a slit-shaped opening on the intake side, ejects gas forward from a slit whose slit width is narrowed by the gas induction promotion blade and the ejection blade, and immediately after the ejection by the centrifugation promotion blade. The gas is guided diagonally backward, and the gas is guided forward again from the tip of the centrifugation promoting blade and discharged from the slit-shaped opening on the exhaust side.
    The particle collecting portion has a slit-shaped accommodating portion equal to or more than the narrowed slit width and equal to or more than the slit length, and the accommodating portion is arranged at a position forward and adjacent to the gas guiding portion. The particles to be centrifuged when the accommodating portion in the front position guides the gas diagonally backward are collected, and the particles are centrifuged when the accommodating portion in the adjacent position guides the gas forward again from the tip of the centrifugation promoting blade. The separator for removing dust or the like according to claim 13, wherein the particles are collected.
  15.  前記気体誘導部は、吸気側のスリット状開口部から吸気し、前記気体誘導促進ブレードと前記噴出ブレードによってスリット幅が狭まったスリットから気体を前方へ噴出し、前記遠心分離促進ブレードによって噴出直後に気体を斜め後方へ誘導し、前記遠心分離促進ブレードの先端から気体を斜め前方へ誘導し、気体を再び斜め後方へ誘導し、排気側のスリット状開口部から排出し、
     前記粒子回収部は、狭まったスリット幅と同等以上、かつ、スリット長と同等以上のスリット状収容部を有し、前記収容部が前記気体誘導部に対して前方位置に配置され、粒子を回収することを特徴とする請求項13に記載の粉塵等除去用セパレータ。
    The gas induction unit takes in air from a slit-shaped opening on the intake side, ejects gas forward from a slit whose slit width is narrowed by the gas induction promotion blade and the ejection blade, and immediately after the ejection by the centrifugation promotion blade. The gas is guided diagonally backward, the gas is guided diagonally forward from the tip of the centrifugation promotion blade, the gas is guided diagonally backward again, and the gas is discharged from the slit-shaped opening on the exhaust side.
    The particle collecting portion has a slit-shaped accommodating portion equal to or larger than the narrowed slit width and equal to or larger than the slit length, and the accommodating portion is arranged at a position in front of the gas guiding portion to collect particles. The separator for removing dust or the like according to claim 13, wherein the separator is used.
  16.  前記気体誘導部と前記粒子回収部は、スリットの長さ方向の各々の中心面に対して面対称であり、各々の中心面が同一平面となるように各々が配置され、前記気体誘導促進ブレードと前記噴出ブレードと前記遠心分離促進ブレードとが、前記中心面に対して対称な位置に配置されたことを特徴とする請求項14又は15に記載の粉塵等除去用セパレータ。 The gas induction unit and the particle recovery unit are plane-symmetrical with respect to their respective central surfaces in the length direction of the slit, and are arranged so that their respective central surfaces are flush with each other. The separator for removing dust or the like according to claim 14 or 15, wherein the ejection blade and the centrifugal separation promoting blade are arranged at positions symmetrical with respect to the central surface.
  17.  前記中心面となる仕切り面が形成されたことを特徴とする請求項16に記載の粉塵等除去用セパレータ。 The separator for removing dust or the like according to claim 16, wherein a partition surface serving as the central surface is formed.
  18.  前記粒子回収部の収容部の内壁には、凹凸の形成、粉塵吸着剤の塗布又は粉塵吸着シートの貼付による粉塵飛散防止加工が施されたことを特徴とする請求項14~17の何れかに記載の粉塵等除去用セパレータ。 According to any one of claims 14 to 17, the inner wall of the accommodating portion of the particle collecting portion is subjected to a dust scattering prevention process by forming irregularities, applying a dust adsorbent, or attaching a dust adsorbing sheet. The above-mentioned separator for removing dust and the like.
  19.  前記気体誘導部と前記粒子回収部の対が、複数並列配置されたことを特徴とする請求項14~18の何れかに記載の粉塵等除去用セパレータ。 The separator for removing dust or the like according to any one of claims 14 to 18, wherein a plurality of pairs of the gas induction unit and the particle recovery unit are arranged in parallel.
  20.  前記ケーシングは、対向する2つのパネル面を有し、一方のパネル面に吸気口、他方のパネル面に排気口が配置され、パネル面の縦又は横の長さと比べて厚みが小さいことを特徴とする請求項19に記載の粉塵等除去用セパレータ。 The casing has two panel surfaces facing each other, and has an intake port on one panel surface and an exhaust port on the other panel surface, and is characterized in that the thickness is smaller than the vertical or horizontal length of the panel surface. The separator for removing dust or the like according to claim 19.
  21.  前記気体誘導部は、ミスト噴霧手段を更に備えることを特徴とする請求項1~20の何れかに記載の粉塵等除去用セパレータ。 The separator for removing dust or the like according to any one of claims 1 to 20, wherein the gas induction unit further includes a mist spraying means.
PCT/JP2020/018588 2019-05-07 2020-05-07 Separator for removal of fine particles WO2020226164A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6265715A (en) * 1985-09-17 1987-03-25 Toshiba Corp Catalyst separator
JPS6271510A (en) * 1985-09-25 1987-04-02 Hitachi Ltd Dust collecting hood
JPS62225220A (en) * 1986-02-24 1987-10-03 Railway Technical Res Inst Separator for gas and solid-liquid
JPH10192628A (en) * 1996-12-28 1998-07-28 Amano Corp Dust collecting device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6265715A (en) * 1985-09-17 1987-03-25 Toshiba Corp Catalyst separator
JPS6271510A (en) * 1985-09-25 1987-04-02 Hitachi Ltd Dust collecting hood
JPS62225220A (en) * 1986-02-24 1987-10-03 Railway Technical Res Inst Separator for gas and solid-liquid
JPH10192628A (en) * 1996-12-28 1998-07-28 Amano Corp Dust collecting device

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