WO2020211670A1 - Method for making garlic-flavored claypot seasoning juice and garlic peel stripping device - Google Patents

Method for making garlic-flavored claypot seasoning juice and garlic peel stripping device Download PDF

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Publication number
WO2020211670A1
WO2020211670A1 PCT/CN2020/083223 CN2020083223W WO2020211670A1 WO 2020211670 A1 WO2020211670 A1 WO 2020211670A1 CN 2020083223 W CN2020083223 W CN 2020083223W WO 2020211670 A1 WO2020211670 A1 WO 2020211670A1
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WIPO (PCT)
Prior art keywords
garlic
chamber
roller
motor
film
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PCT/CN2020/083223
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French (fr)
Chinese (zh)
Inventor
王建辉
符禹婷
刘冬敏
熊寿遥
宁静恒
李文
张永生
程志敏
杨蕾
王严
孙雅茹
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长沙理工大学
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Publication of WO2020211670A1 publication Critical patent/WO2020211670A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/20Meat products; Meat meal; Preparation or treatment thereof from offal, e.g. rinds, skins, marrow, tripes, feet, ears or snouts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/48Addition of, or treatment with, enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L23/00Soups; Sauces; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/10Natural spices, flavouring agents or condiments; Extracts thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/10Natural spices, flavouring agents or condiments; Extracts thereof
    • A23L27/105Natural spices, flavouring agents or condiments; Extracts thereof obtained from liliaceae, e.g. onions, garlic
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N15/00Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
    • A23N15/08Devices for topping or skinning onions or flower bulbs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00Separating solids from solids by subjecting their mixture to gas currents
    • B07B4/02Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall

Definitions

  • the invention belongs to the technical field of food processing, in particular to a method for preparing garlic casserole juice and a garlic peeling device
  • Claypot rice also called claypot rice, is a specialty cuisine from Guangzhou, Guangdong. It belongs to Cantonese cuisine. It is more flexible in terms of heat control. The cooked rice is also more fragrant, with a fragrance between the teeth and endless aftertastes.
  • the main types are Lap. Claypot rice, mushroom chicken, tempeh ribs claypot rice, pork liver, roast duck, white sliced chicken, etc.
  • the method is to put the washed rice in a pot, measure the amount of water, add a cover, add the ingredients when the rice is cooked to seven maturity, pour the pot juice on it, and then switch to a slow cooker to cook;
  • claypot rice such as duck and roast duck
  • a large number of garlic cloves, garlic cloves that lose the protection of the garlic skin are susceptible to bacterial infections, and at the same time will shrink, dry out, and lose the garlic flavor.
  • Claypot juice is an important seasoning that determines the taste, taste and quality of claypot rice. At present, the claypot juice on the market does not have a strong garlic aroma. In addition, with the development of society, the people are increasing day by day. Unprecedented changes are taking place in the material requirements of the garlic, and the requirements for food processing are getting higher and higher. The traditional hand-peeling garlic requires a lot of production costs, and it takes a long time. The white film attached to the garlic clove is not easy to peel off. At the same time, it is not hygienic; however, some garlic peeling devices on the market are complicated in structure and expensive to manufacture, and the garlic peel film cannot be completely removed. The peeled garlic peels are also easy to fly around and affect the environment.
  • the purpose of the present invention is to solve the above problems and provide a method for preparing garlic casserole juice and a garlic peeling device.
  • the garlic casserole juice has a strong garlic fragrance and endless aftertaste through a unique processing technology.
  • the skin device can quickly detach the garlic cloves from the stem plate, and completely peel off the garlic membrane. The operation is simple and convenient to use.
  • a garlic clay pot juice which includes the following components by weight: 75-76 parts of water, 4-8 parts of soy sauce, 4-8 parts of white sugar, 2.5-3.2 parts of MSG, 1.8-2.2 parts of salt, 2.7-3.3 parts of soybean oil, 1.3-1.8 parts of old brine, 0.4-0.8 parts of pork leg bones, 0.3-0.7 parts of onion powder, 0.3-0.7 parts of sweet noodle sauce, xanthan gum 0.04-0.08 parts, disodium nucleotides 0.002-0.005 parts, garlic 1-2 parts, pepper oleoresin 0.004-0.007 parts, papain 0.1-0.2 parts.
  • a preparation method of garlic clay pot juice includes the following steps:
  • step D Mix the pork bone white soup prepared in step A with the xanthan gum solution prepared in step B, and add water, dark soy sauce, white sugar, monosodium glutamate, soybean oil, old brine, and sweet noodle sauce, and stir evenly for 10-15 minutes to obtain Mixed liquid
  • step E Put the mixture prepared in step D into a boiling pot for steaming at a cooking temperature of 98-102°C. After heating and cooking for 4-8 minutes, immediately add onion powder, disodium nucleotides, capsicum oleoresin and the steps described in step C The garlic is cooked at a temperature of 98-102°C, heated and cooked for 4-7 minutes to obtain a garlic pot juice.
  • a garlic peeling device for preparing garlic casserole juice includes a shell, a hopper is arranged on the top of the shell, a first motor and a second motor are arranged on the left and right outer side walls of the shell, and the inner space of the shell is divided into a threshing chamber, Garlic film collection chamber, garlic film peeling chamber, electromechanical chamber and garlic clove storage chamber; the threshing chamber is provided with a first drum, a second drum, and a third drum, and a plurality of garlic cloves are provided on the surface to separate the garlic cloves from the stem tray.
  • the first motor drives the first drum to rotate through the first chain
  • the second motor drives the third drum to rotate through the third chain
  • the lower part of the threshing chamber is provided with a sieve plate inclined, and a guide plate and a heating device are provided under the sieve plate.
  • the guide plate is provided with a plurality of pores, the garlic cloves leaving the stem plate are heated and dried on the guide plate, and enter the lower garlic peeling chamber from the inlet;
  • the third rotating shaft and the second rotating shaft are horizontally arranged in the garlic peeling chamber.
  • One end of the three rotating shafts extends into the electromechanical chamber and is connected to the output shaft end of the third motor.
  • the third rotating shaft is engaged and driven by the driving gear and the driven gear on the second rotating shaft, and drives the second rotating shaft below to rotate, the third rotating shaft and the second rotating shaft
  • a turntable is arranged on the upper staggered interval, and a brush for peeling the garlic film is arranged on the turntable.
  • a cylinder is provided on the side wall of the garlic clove storage chamber, a guide rail seat is provided at the bottom of the garlic clove storage chamber, and a low temperature storage box capable of reciprocating translation is provided on the guide rail seat.
  • the piston rod of the cylinder is connected to the low temperature storage box and pushes the low temperature storage box on the guide rail seat. Slippage.
  • the bottom of the low-temperature storage box has a cavity structure, and a movable box is contained in the cavity, and the ice-water mixture is contained in the movable box.
  • a second chain for transmission is provided between the third roller and the second roller, and the second motor drives the third roller and the second roller to rotate together.
  • the sieve plate is provided with sieve holes for the garlic cloves to pass through, the lower end of the sieve plate is connected to the stem tray collection box through a plug, and the bottom of the stem tray collection box is provided with a through hole allowing the garlic cloves to pass through.
  • the third rotating shaft drives the lower first rotating shaft to rotate through the transmission belt.
  • One end of the first rotating shaft is rotated and mounted on the inner side wall of the housing, and the other end is provided with a fan.
  • the fan is directly opposite to the position below the garlic film peeling chamber and can peel the garlic film from The garlic film chamber is blown into the garlic film concentration chamber.
  • one side of the garlic film collection chamber is provided with a first outlet on the housing, the first outlet is at a position and the first movable door is hinged on the outer side wall of the housing, and the passage between the garlic film collection chamber and the garlic peeling chamber is located A flexible stop bar is provided.
  • one side of the garlic clove storage chamber is provided with a second outlet on the casing, and a second movable door is hinged on the outer side wall of the casing at the second outlet position.
  • the beneficial effects of the present invention provides a method for preparing garlic-flavored claypot juice and a garlic peeling device.
  • the garlic-flavored claypot juice has a strong garlic fragrance and endless aftertaste through a unique processing technology.
  • the skin device can quickly detach the garlic cloves from the stem plate, and completely peel off the garlic membrane. The operation is simple and convenient to use.
  • the pork leg bones are broken, and then high-temperature cooking is performed. After papain is added, the cooking temperature is reduced to 60-80°C to maintain the activity of papain to fully carry out the enzymatic hydrolysis reaction.
  • the water-soluble sarcolysin, carnosine creatine, creatinine and a small amount of amino acids are dissolved, and the garlic clay pot juice has the delicious taste of pork bone soup, which is not greasy.
  • the present invention uses the garlic peeling device to perform the operation of the garlic on the stalk and peeling the film, which improves the peeling production efficiency, saves production costs, and is suitable for mass production operations.
  • the garlic cloves after being separated from the stalk are quickly heated and dried. , The garlic clove and the film attached to it will be separated after heating, and the film will become brittle. Then rub the garlic clove with the brush on the turntable to make the film completely peel off the garlic clove.
  • the garlic clove after peeling off the garlic is stored in the garlic clove at low temperature. Indoors, prevent the loss of allicin in the garlic cloves and volatilize the garlic.
  • the garlic peeling device of the present invention is equipped with a fan, and the fan is directly at the position below the garlic film peeling chamber, which can blow the garlic film from the garlic film peeling chamber into the garlic film concentration chamber, and collect the garlic film.
  • Flexible barrier strips are set at the channel between the concentration room and the garlic membrane peeling room. When the fan rotates, the flexible barrier strips fly and the garlic membrane enters the garlic membrane concentration room. When the fan stops rotating, the flexible barrier strips fall to prevent the garlic membrane from floating back and peeling. Garlic membrane chamber.
  • the garlic peeling device of the present invention is equipped with a low-temperature storage box, the bottom of which is a cavity structure, and a movable box is stored in the cavity, and the ice-water mixture is contained in the movable box, which is convenient to add and use, forming a low temperature
  • the environment protects the nutrition of the garlic cloves after peeling.
  • Figure 1 is a schematic diagram of the structure of the present invention.
  • FIG. 2 is a schematic diagram of the structure of the garlic film collection chamber and the garlic film peeling chamber in the present invention.
  • Figure 3 is a schematic diagram of the structure of the low-temperature storage box in the present invention.
  • Figure 4 is a schematic diagram of the connection structure between the sieve plate and the stem tray collecting box in the present invention.
  • the text labels in the figure indicate: 1. Threshing chamber; 2. Housing; 3. First motor; 4. First chain; 5. First drum; 6. Sieve plate; 7. Guide plate; 8. Heating Device; 9. The first movable door; 10. Garlic membrane collection chamber; 11. Flexible barrier strip; 12. Garlic clove storage chamber; 13. Air cylinder; 14. Low temperature storage box; 15. Garlic membrane peeling chamber; 16. Rail seat; 17. The second movable door; 18. The fan; 19. The first shaft; 20. Transmission belt; 21. The second shaft; 22. The third shaft; 23. The third motor; 24. Electromechanical room; 25.
  • Stem tray collection box 26, the second drum; 27, the second chain; 28, the third drum; 29, the third chain; 30, the second motor; 31, the hopper; 201, the first outlet; 202, the second outlet; 203, the partition Plate; 204, feed inlet; 601, screen hole; 701, air hole; 1401, movable box; 1402, ice-water mixture; 2101, driven gear; 2201, driving gear; 2202, turntable; 2203, brush; 2501 Bolt; 2502, through hole.
  • a garlic clay pot juice comprising the following components by weight: 75 parts of water, 4 parts of soy sauce, 4 parts of white sugar, 2.5 parts of monosodium glutamate, 1.8 parts of salt, 2.7 parts of soybean oil, 1.3 parts of old brine, pig 0.4 part of leg bone, 0.3 part of onion powder, 0.3 part of sweet noodle sauce, 0.04 part of xanthan gum, 0.002 part of nucleotide disodium, 1 part of garlic, 0.004 part of pepper oleoresin, and 0.1 part of papain.
  • a preparation method of garlic clay pot juice includes the following steps:
  • the peeled garlic enters the low-temperature storage box 14 and is stored in the low-temperature storage box 14 for 4 hours.
  • the second movable door 17 is opened, and the cylinder 13 is driven to push the low-temperature storage box 14 out of the second exit 202, and then take it out from the low-temperature storage box 14
  • the garlic cloves are crushed and passed through a 40-mesh sieve to prepare minced garlic for use;
  • step D Mix the pork bone white soup prepared in step A with the xanthan gum solution prepared in step B, and add water, soy sauce, white sugar, monosodium glutamate, soybean oil, old brine, and sweet noodle sauce, and stir evenly for 10 minutes to obtain a mixture ;
  • step E Put the mixture prepared in step D into a boiling pot for cooking at a cooking temperature of 98°C. After heating and cooking for 4 minutes, immediately add onion powder, disodium nucleotides, capsicum oleoresin and the garlic obtained in step C. The cooking temperature is 98°C, and after heating and cooking for 4 minutes, a garlic pot juice is obtained.
  • a garlic clay pot juice which comprises the following components by weight: 75.5 parts of water, 5 parts of soy sauce, 5 parts of white sugar, 3 parts of monosodium glutamate, 2 parts of salt, 3 parts of soybean oil, 1.5 parts of old brine, pig 0.6 parts of leg bones, 0.5 parts of onion powder, 0.5 parts of sweet noodle sauce, 0.06 parts of xanthan gum, 0.003 parts of nucleotide disodium, 1.5 parts of garlic, 0.005 parts of pepper oleoresin, and 0.15 parts of papain.
  • a preparation method of garlic clay pot juice includes the following steps:
  • the peeled garlic enters the low-temperature storage box 14 and is stored in the low-temperature storage box 14 for 4.5 hours.
  • the second movable door 17 is opened, and the cylinder 13 is driven to push the low-temperature storage box 14 out of the second exit 202, and then from the low-temperature storage box 14 Take out the garlic cloves, crush them, pass through a 50-mesh sieve, and prepare minced garlic for use;
  • step D Mix the pork bone white soup prepared in step A with the xanthan gum solution prepared in step B, and add water, soy sauce, white sugar, monosodium glutamate, soybean oil, old brine, and sweet noodle sauce, and stir evenly for 13 minutes to obtain a mixture ;
  • step E Put the mixture prepared in step D into a boiling pot for cooking at a cooking temperature of 100°C, heating and cooking for 6 minutes, immediately add onion powder, disodium nucleotides, capsicum oleoresin and the garlic in step C, and cook After heating and steaming for 5 min at a temperature of 100°C, a garlic clay pot juice is obtained.
  • a garlic clay pot juice which comprises the following components by weight: 76 parts of water, 8 parts of soy sauce, 8 parts of white sugar, 3.2 parts of MSG, 2.2 parts of salt, 3.3 parts of soybean oil, 1.8 parts of old brine, pig 0.8 parts of leg bones, 0.7 parts of onion powder, 0.7 parts of sweet noodle sauce, 0.08 parts of xanthan gum, 0.005 parts of I+G (disodium nucleotide), 2 parts of garlic, 0.007 parts of pepper oleoresin, and 0.2 parts of papain.
  • a preparation method of garlic clay pot juice includes the following steps:
  • the peeled garlic enters the low-temperature storage box 14 and is stored in the low-temperature storage box 14 for 5 hours.
  • the second movable door 17 is opened and the air cylinder 13 is driven to push the low-temperature storage box 14 out of the second outlet 202, and then take it out from the low-temperature storage box 14
  • the garlic cloves are crushed and passed through a 60-mesh sieve to prepare minced garlic for use;
  • step D Mix the pork bone white soup prepared in step A with the xanthan gum solution prepared in step B, and add water, soy sauce, white sugar, monosodium glutamate, soybean oil, old brine, and sweet noodle sauce, and stir evenly for 15 minutes to obtain a mixed solution E.
  • the cooking temperature is 102°C, and after heating and cooking for 8 minutes, immediately add onion powder, disodium nucleotide, capsicum oleoresin and the garlic in step C, The cooking temperature is 102°C, and after heating and cooking for 7 minutes, the garlic sauce is obtained.
  • a garlic peeling device for preparing garlic casserole juice. It includes a shell 2, a hopper 31 is set on the top of the shell 2, and a first motor 3 is set on the left and right outer side walls of the shell 2. And the second motor 30, the internal space of the housing 2 is divided into a threshing chamber 1, a garlic film collection chamber 10, a garlic peeling chamber 15, an electromechanical chamber 24 and a garlic clove storage chamber 12; the threshing chamber 1 is provided with a first drum 5 and a
  • the second roller 26 and the third roller 28 are provided with a plurality of squeezing rods for separating the garlic cloves from the stem tray.
  • the first motor 3 drives the first roller 5 to rotate through the first chain 4, and the second motor 30 is driven by the third chain 29 to rotate the third drum 28;
  • the lower part of the threshing chamber 1 is provided with a sieve plate 6 obliquely, a guide plate 7 and a heating device 8 are obliquely provided under the sieve plate 6, and a plurality of air holes 701 are provided on the guide plate 7 to separate the stem
  • the garlic cloves of the dish are heated and dried on the guide plate 7, and enter the garlic peeling chamber 15 below from the inlet 204;
  • the third rotating shaft 22 and the second rotating shaft 21 are horizontally arranged in the garlic peeling chamber 15 and the third rotating shaft 22
  • One end extends into the electromechanical chamber 24 and is connected to the output shaft end of the third motor 23.
  • the third shaft 22 is meshed and driven by the driving gear 2201 and the driven gear 2101 on the second shaft 21, and drives the lower second shaft 21 to rotate.
  • the rotating shaft 22 and the second rotating shaft 21 are provided with a rotating disk 2202 at staggered intervals, and a brush 2203 for peeling the garlic film is installed on the rotating disk 2202.
  • the garlic clove storage chamber 12 is provided with a cylinder 13 on the inner side wall, a guide rail seat 16 is provided at the bottom of the garlic clove storage chamber 12, and a low temperature storage box 14 capable of reciprocating translation is provided on the guide rail seat 16, and the piston rod of the cylinder 13 Connect the low-temperature storage box 14 and push the low-temperature storage box 14 to slide on the rail seat 16.
  • the bottom of the low-temperature storage box 14 has a cavity structure, and a movable box 1401 is accommodated in the cavity, and the movable box 1401 contains an ice-water mixture 1402.
  • a second chain 27 for transmission is provided between the third roller 28 and the second roller 26, and the second motor 30 drives the third roller 28 and the second roller 26 to rotate together.
  • the sieve plate 6 is provided with a sieve hole 601 for the passage of garlic cloves, the lower end of the sieve plate 6 is connected to the stem tray collection box 25 through a pin 2501, and the bottom of the stem tray collection box 25 is provided with a through hole that allows garlic cloves to pass through. 2502.
  • the third rotating shaft 22 drives the lower first rotating shaft 19 to rotate through the transmission belt 20.
  • One end of the first rotating shaft 19 is rotatably mounted on the inner wall of the housing 2, and the other end is provided with a fan 18, which is directly opposite The position below the garlic membrane peeling chamber 15 can blow the garlic membrane from the garlic membrane peeling chamber 15 into the garlic membrane concentration chamber 10.
  • one side of the garlic film collection chamber 10 is provided with a first outlet 201 on the housing 2, and a first movable door 9 is hinged on the outer side wall of the housing 2 at the position of the first outlet 201 ,
  • the garlic film collection chamber 10 and the garlic film stripping chamber 15 are provided with flexible barrier strips 11 at the channel positions.
  • a second outlet 202 is provided on the housing 2 on one side of the garlic clove storage chamber 12, and a second movable door 17 is hinged on the outer side wall of the housing 2 at the position of the second outlet 202.
  • the working principle of the garlic peeling device for preparing garlic casserole juice in the present invention garlic enters the housing 2 from the hopper 31, the first motor 3 is started to drive the first drum 5 to rotate, and the second motor 30 is started to drive the second The drum 26 and the third drum 28 rotate together.
  • the garlic is squeezed from the outer surface of the first drum 5, the second drum 26, and the third drum 28 in the threshing chamber 1.
  • the garlic cloves are separated from the stem plate. From the sieve hole 601 on the sieve plate 6 to the guide plate 7, the stem discs cannot pass through the sieve hole 601, and are collected in the stem disc collection box 25.
  • the garlic cloves are heated and dried on the guide plate 7 from the inlet 204 Into the lower garlic membrane peeling chamber 15, the third motor 23 drives the second shaft 21 and the third shaft 22 to rotate. The brush 2203 on the turntable 2202 peels the heated garlic cloves. At the same time, the fan 18 removes the garlic membrane from peeling.
  • the garlic film chamber 15 is blown into the garlic film collection chamber 10.
  • the low-temperature storage box 14 receives and stores the garlic cloves from which the garlic film is peeled.
  • the bottom of the low-temperature storage box 14 has a cavity structure, and a movable box 1401 is accommodated in the cavity.
  • the ice-water mixture 1402 is contained in 1401, and the garlic cloves are stored at low temperature.
  • the piston rod of the cylinder 13 is connected to the low temperature storage box 14 and pushes the low temperature storage box 14 to slide on the rail seat 16.
  • the garlic cloves in the low temperature storage box 14 can be removed from the second outlet 202 Take it out at the location.

Abstract

A method for making a garlic-flavored claypot seasoning juice, comprising the following steps: washing and breaking a pork marrow bone, cooking and then skimming off scum on the surface of a cooking liquor, lowering the temperature and then adding papain for enzymatic reaction, cooing and performing filtering to obtain a filtrate, i.e., a white pork marrow bone soup, mixing same with a Xanthan gum solution and adding seasonings, and cooking. The present invention also relates to a garlic peel stripping device, comprising a housing. A hopper is arranged at the top of the housing; a first motor and a second motor are arranged on the left and right outer sidewalls of the housing; the inner space of the housing is divided into a threshing chamber, a garlic film collecting chamber, a garlic film stripping chamber, an electromechanical chamber, and a garlic clove storing chamber; a first roller, a second roller, and a third roller are arranged in the threshing chamber, and extruding rods which enable garlic cloves to separate from stem discs are arranged on the surfaces of the first roller, the second roller, and the third roller; the first roller is driven by the first motor by means of a first chain to be in rotational motion; the third roller is driven by the second motor by means of a third chain to be in rotational motion.

Description

一种蒜香煲仔汁制备方法及剥蒜皮装置Method for preparing garlic-flavored claypot juice and garlic peeling device 技术领域Technical field
本发明属于食品加工技术领域,具体为一种蒜香煲仔汁制备方法及剥蒜皮装置The invention belongs to the technical field of food processing, in particular to a method for preparing garlic casserole juice and a garlic peeling device
背景技术Background technique
煲仔饭也称瓦煲饭,是源于广东广州地区的特色美食,属于粤菜系,在火候控制方面比较灵活,煲出来的饭也较为香口,齿间留香,回味无穷,种类主要有腊味煲仔饭、香菇滑鸡、豆豉排骨煲仔饭、猪肝、烧鸭、白切鸡等。做法是把淘好的米放入煲中,量好水量,加盖,把米饭煲至七成熟时加入配料,浇淋上煲仔汁,再转用慢火煲熟;在食用白切鸡、腊鸭、烧鸭等煲仔饭时,人们往往还需要单独配上蒜蓉进行食用,但是制作蒜蓉的时间长,劳动效率低下,剥大蒜需要耗费大量的的人工成本和时间成本,而提前剥好大量蒜瓣,失去蒜皮保护的蒜瓣容易遭受细菌感染,同时也会萎缩、干瘪,失去蒜香味。Claypot rice, also called claypot rice, is a specialty cuisine from Guangzhou, Guangdong. It belongs to Cantonese cuisine. It is more flexible in terms of heat control. The cooked rice is also more fragrant, with a fragrance between the teeth and endless aftertastes. The main types are Lap. Claypot rice, mushroom chicken, tempeh ribs claypot rice, pork liver, roast duck, white sliced chicken, etc. The method is to put the washed rice in a pot, measure the amount of water, add a cover, add the ingredients when the rice is cooked to seven maturity, pour the pot juice on it, and then switch to a slow cooker to cook; When making claypot rice such as duck and roast duck, people often need to add garlic to eat separately, but it takes a long time to make garlic and the labor efficiency is low. Peeling garlic requires a lot of labor and time costs, so peel it in advance. A large number of garlic cloves, garlic cloves that lose the protection of the garlic skin are susceptible to bacterial infections, and at the same time will shrink, dry out, and lose the garlic flavor.
煲仔汁是决定煲仔饭的口感、味道和质量的重要调味料,目前,市场上的煲仔汁还不具备有浓郁蒜香味的煲仔汁,此外,随着社会的发展,人民日益增长的物质需求正在发生着前所未有的改变,对食品加工的要求也越来越高,传统的手剥大蒜,需要付出大量的生产成本,而且耗费时间长,蒜瓣上附着的白色薄膜也不容易剥离,同时也不卫生;而市场上一些剥蒜皮的装置,结构复杂,造价昂贵,且蒜皮薄膜不能完全除净,剥离的蒜皮也容易四处飞散,影响环境。Claypot juice is an important seasoning that determines the taste, taste and quality of claypot rice. At present, the claypot juice on the market does not have a strong garlic aroma. In addition, with the development of society, the people are increasing day by day. Unprecedented changes are taking place in the material requirements of the garlic, and the requirements for food processing are getting higher and higher. The traditional hand-peeling garlic requires a lot of production costs, and it takes a long time. The white film attached to the garlic clove is not easy to peel off. At the same time, it is not hygienic; however, some garlic peeling devices on the market are complicated in structure and expensive to manufacture, and the garlic peel film cannot be completely removed. The peeled garlic peels are also easy to fly around and affect the environment.
发明内容Summary of the invention
本发明的目的是针对以上问题,提供一种蒜香煲仔汁制备方法及剥蒜皮装置,蒜香煲仔汁通过独特的加工工艺,使其具有浓郁蒜香味,回味无穷,同时通过剥蒜皮装置能够快速将蒜瓣从茎盘上脱离,彻底将蒜膜剥离干净,操作简单,使用方便。The purpose of the present invention is to solve the above problems and provide a method for preparing garlic casserole juice and a garlic peeling device. The garlic casserole juice has a strong garlic fragrance and endless aftertaste through a unique processing technology. The skin device can quickly detach the garlic cloves from the stem plate, and completely peel off the garlic membrane. The operation is simple and convenient to use.
为实现以上目的,本发明采用的技术方案是:一种蒜香煲仔汁,它包括以下重量份的组分:水75-76份、老抽4-8份、白砂糖4-8份、味精2.5-3.2份、食盐1.8-2.2份、大豆油2.7-3.3份、老卤1.3-1.8份、猪腿骨0.4-0.8份、洋葱粉0.3-0.7份、甜面酱0.3-0.7份、黄原胶0.04-0.08份、核苷酸二钠0.002-0.005份、蒜1-2份、辣椒油树脂0.004-0.007份、木瓜蛋白酶0.1-0.2份。In order to achieve the above objectives, the technical solution adopted by the present invention is: a garlic clay pot juice, which includes the following components by weight: 75-76 parts of water, 4-8 parts of soy sauce, 4-8 parts of white sugar, 2.5-3.2 parts of MSG, 1.8-2.2 parts of salt, 2.7-3.3 parts of soybean oil, 1.3-1.8 parts of old brine, 0.4-0.8 parts of pork leg bones, 0.3-0.7 parts of onion powder, 0.3-0.7 parts of sweet noodle sauce, xanthan gum 0.04-0.08 parts, disodium nucleotides 0.002-0.005 parts, garlic 1-2 parts, pepper oleoresin 0.004-0.007 parts, papain 0.1-0.2 parts.
一种蒜香煲仔汁的制备方法,包括以下步骤:A preparation method of garlic clay pot juice includes the following steps:
A、将猪腿骨洗净,破碎,加入1.5-2倍猪腿骨重量份数的水,蒸煮温度100℃,蒸煮1h后,去除蒸煮液上层浮沫,蒸煮温度降为60-80℃,加入木瓜蛋白酶,蒸煮时间3.5-4h,进行酶解反应后,冷却过滤,所得滤液为猪骨白汤,备用;A. Wash the pork leg bones, break them, add 1.5-2 times the weight of the pork leg bones in water, cook at a temperature of 100°C, and cook for 1 hour, remove the upper layer of the cooking liquid, and reduce the cooking temperature to 60-80°C. Add papain, cook time 3.5-4h, after enzymolysis reaction, cool and filter, the filtrate obtained is pig bone white soup, spare;
B、将黄原胶加入食盐中,并加入100倍黄原胶重量份数的水,均匀搅拌5-10min,制得黄原胶溶液,备用;B. Add xanthan gum to table salt, and add 100 times the amount of water by weight of xanthan gum, and stir evenly for 5-10 minutes to prepare xanthan gum solution for use;
C、将蒜放入料斗内,启动第一电机、第二电机和第三电机,大蒜在脱粒室和剥蒜膜室内分别进行脱粒和去蒜皮操作,剥去蒜皮的大蒜进入低温储存盒,在低温储存盒内储存4-5h,打开第二活动门,驱动气缸将低温储存盒从第二出口位置处推出,然后从低温储存盒内取出蒜瓣,进行破碎,过40-60 目筛板,制得蒜蓉备用;C. Put the garlic into the hopper, start the first motor, the second motor and the third motor. The garlic is threshed and peeled in the threshing room and the garlic peeling room. The garlic peeled off enters the low-temperature storage box. , Store in the low-temperature storage box for 4-5h, open the second movable door, drive the cylinder to push the low-temperature storage box out of the second exit position, and then take out the garlic cloves from the low-temperature storage box, crush them, and pass the 40-60 mesh screen , Prepare garlic paste for use;
D、将步骤A制得的猪骨白汤与步骤B制得的黄原胶溶液混合,并加入水、老抽、白砂糖、味精、大豆油、老卤、甜面酱,均匀搅拌10-15min,得混合液;D. Mix the pork bone white soup prepared in step A with the xanthan gum solution prepared in step B, and add water, dark soy sauce, white sugar, monosodium glutamate, soybean oil, old brine, and sweet noodle sauce, and stir evenly for 10-15 minutes to obtain Mixed liquid
E、将步骤D制得的混合液放入煮锅进行蒸煮,蒸煮温度98-102℃,加热蒸煮4-8min后,立即加入洋葱粉、核苷酸二钠、辣椒油树脂以及步骤C所述蒜蓉,蒸煮温度98-102℃,加热蒸煮4-7min后,获得蒜香煲仔汁。E. Put the mixture prepared in step D into a boiling pot for steaming at a cooking temperature of 98-102°C. After heating and cooking for 4-8 minutes, immediately add onion powder, disodium nucleotides, capsicum oleoresin and the steps described in step C The garlic is cooked at a temperature of 98-102°C, heated and cooked for 4-7 minutes to obtain a garlic pot juice.
一种用于制备蒜香煲仔汁的剥蒜皮装置,它包括壳体,壳体顶部设置料斗,壳体左右外侧壁设置第一电机和第二电机,壳体内部空间划分为脱粒室、蒜膜收集室、剥蒜膜室、机电室和蒜瓣储存室;脱粒室内设置有第一滚筒、第二滚筒、第三滚筒,且在其表面设置多个用于将蒜瓣从茎盘上脱离的挤压棒,第一电机通过第一链条带动第一滚筒旋转运动,第二电机通过第三链条带动第三滚筒旋转运动;脱粒室下部倾斜设置筛板,筛板下方倾斜设置导向板和加热装置,导向板上设置多个气孔,脱离茎盘的蒜瓣在导向板上被加热烘干,并从入料口进入下方剥蒜膜室;剥蒜膜室内水平设置第三转轴和第二转轴,第三转轴的一端伸入机电室内与第三电机输出轴端连接,第三转轴通过主动齿轮和第二转轴上的从动齿轮啮合传动,并带动下方第二转轴旋转,第三转轴和第二转轴上交错间距设置转盘,转盘上设置用于剥离蒜膜的毛刷。A garlic peeling device for preparing garlic casserole juice. It includes a shell, a hopper is arranged on the top of the shell, a first motor and a second motor are arranged on the left and right outer side walls of the shell, and the inner space of the shell is divided into a threshing chamber, Garlic film collection chamber, garlic film peeling chamber, electromechanical chamber and garlic clove storage chamber; the threshing chamber is provided with a first drum, a second drum, and a third drum, and a plurality of garlic cloves are provided on the surface to separate the garlic cloves from the stem tray. To extrude the rod, the first motor drives the first drum to rotate through the first chain, and the second motor drives the third drum to rotate through the third chain; the lower part of the threshing chamber is provided with a sieve plate inclined, and a guide plate and a heating device are provided under the sieve plate. , The guide plate is provided with a plurality of pores, the garlic cloves leaving the stem plate are heated and dried on the guide plate, and enter the lower garlic peeling chamber from the inlet; the third rotating shaft and the second rotating shaft are horizontally arranged in the garlic peeling chamber. One end of the three rotating shafts extends into the electromechanical chamber and is connected to the output shaft end of the third motor. The third rotating shaft is engaged and driven by the driving gear and the driven gear on the second rotating shaft, and drives the second rotating shaft below to rotate, the third rotating shaft and the second rotating shaft A turntable is arranged on the upper staggered interval, and a brush for peeling the garlic film is arranged on the turntable.
进一步的,蒜瓣储存室内侧壁设置气缸,蒜瓣储存室底部设置导轨座,且导轨座上设置可往复平移的低温储存盒,气缸的活塞杆连接低温储存盒,并推动低温储存盒在导轨座上滑移。Further, a cylinder is provided on the side wall of the garlic clove storage chamber, a guide rail seat is provided at the bottom of the garlic clove storage chamber, and a low temperature storage box capable of reciprocating translation is provided on the guide rail seat. The piston rod of the cylinder is connected to the low temperature storage box and pushes the low temperature storage box on the guide rail seat. Slippage.
进一步的,低温储存盒底部为空腔结构,且空腔内收纳设置有活动盒, 活动盒内盛放冰水混合物。Further, the bottom of the low-temperature storage box has a cavity structure, and a movable box is contained in the cavity, and the ice-water mixture is contained in the movable box.
进一步的,第三滚筒与第二滚筒之间设置有用于传动的第二链条,第二电机带动第三滚筒和第二滚筒一起做旋转运动。Further, a second chain for transmission is provided between the third roller and the second roller, and the second motor drives the third roller and the second roller to rotate together.
进一步的,筛板上设置有用于蒜瓣通过的筛孔,筛板的下端部通过插销连接茎盘收集箱,茎盘收集箱底部设置允许蒜瓣通过的通孔。Further, the sieve plate is provided with sieve holes for the garlic cloves to pass through, the lower end of the sieve plate is connected to the stem tray collection box through a plug, and the bottom of the stem tray collection box is provided with a through hole allowing the garlic cloves to pass through.
进一步的,第三转轴通过传动带带动下方第一转轴转动,第一转轴一端转动安装在壳体内侧壁上,另一端设置风扇,风扇正对剥蒜膜室下方位置,并能将蒜膜从剥蒜膜室吹入蒜膜集中室内。Further, the third rotating shaft drives the lower first rotating shaft to rotate through the transmission belt. One end of the first rotating shaft is rotated and mounted on the inner side wall of the housing, and the other end is provided with a fan. The fan is directly opposite to the position below the garlic film peeling chamber and can peel the garlic film from The garlic film chamber is blown into the garlic film concentration chamber.
进一步的,蒜膜收集室一侧且在壳体上设置有第一出口,第一出口位置处且在壳体外侧壁上铰接第一活动门,蒜膜收集室与剥蒜膜室通道位置处设置有柔性挡条。Further, one side of the garlic film collection chamber is provided with a first outlet on the housing, the first outlet is at a position and the first movable door is hinged on the outer side wall of the housing, and the passage between the garlic film collection chamber and the garlic peeling chamber is located A flexible stop bar is provided.
进一步的,蒜瓣储存室一侧且在壳体上设置有第二出口,第二出口位置处且在壳体外侧壁上铰接第二活动门。Further, one side of the garlic clove storage chamber is provided with a second outlet on the casing, and a second movable door is hinged on the outer side wall of the casing at the second outlet position.
本发明的有益效果:本发明提供了一种蒜香煲仔汁制备方法及剥蒜皮装置,蒜香煲仔汁通过独特的加工工艺,使其具有浓郁蒜香味,回味无穷,同时通过剥蒜皮装置能够快速将蒜瓣从茎盘上脱离,彻底将蒜膜剥离干净,操作简单,使用方便。The beneficial effects of the present invention: The present invention provides a method for preparing garlic-flavored claypot juice and a garlic peeling device. The garlic-flavored claypot juice has a strong garlic fragrance and endless aftertaste through a unique processing technology. The skin device can quickly detach the garlic cloves from the stem plate, and completely peel off the garlic membrane. The operation is simple and convenient to use.
1、本发明中通过将猪腿骨破碎,然后先进行高温蒸煮,加入木瓜蛋白酶后,蒸煮温度降为60-80℃,保持木瓜蛋白酶的活性使其充分进行酶解反应,并将猪骨内可溶于水的肌溶蛋白、肌肽肌酸、肌酐和少量氨基酸等溶解出来,制作出来的蒜香煲仔汁带有猪骨白汤的鲜美味道,食之不腻。1. In the present invention, the pork leg bones are broken, and then high-temperature cooking is performed. After papain is added, the cooking temperature is reduced to 60-80°C to maintain the activity of papain to fully carry out the enzymatic hydrolysis reaction. The water-soluble sarcolysin, carnosine creatine, creatinine and a small amount of amino acids are dissolved, and the garlic clay pot juice has the delicious taste of pork bone soup, which is not greasy.
2、本发明通过使用剥蒜皮装置将大蒜进行茎盘和剥离薄膜的操作,提高 剥皮的生产效率,节省生产成本,适合大批量生产操作,通过将脱离茎盘后的蒜瓣进行快速加热烘干,使蒜瓣和附着其上的薄膜受热后分离,同时薄膜也会变脆,然后通过转盘上的毛刷对蒜瓣进行摩擦,使薄膜彻底剥离蒜瓣,剥去蒜皮后的蒜瓣低温保存在蒜瓣储存室内,防止蒜瓣内的蒜素流失,蒜香挥发。2. The present invention uses the garlic peeling device to perform the operation of the garlic on the stalk and peeling the film, which improves the peeling production efficiency, saves production costs, and is suitable for mass production operations. The garlic cloves after being separated from the stalk are quickly heated and dried. , The garlic clove and the film attached to it will be separated after heating, and the film will become brittle. Then rub the garlic clove with the brush on the turntable to make the film completely peel off the garlic clove. The garlic clove after peeling off the garlic is stored in the garlic clove at low temperature. Indoors, prevent the loss of allicin in the garlic cloves and volatilize the garlic.
3、本发明中的剥蒜皮装置设置有风扇,且风扇正对剥蒜膜室下方位置,能够将蒜膜从剥蒜膜室吹入蒜膜集中室内,对蒜膜能够进行收集,蒜膜集中室与剥蒜膜室通道位置处设置有柔性挡条,风扇转动时,柔性挡条飘飞,蒜膜进入蒜膜集中室内,风扇停止转动时,柔性挡条落下,阻止蒜膜飘回剥蒜膜室。3. The garlic peeling device of the present invention is equipped with a fan, and the fan is directly at the position below the garlic film peeling chamber, which can blow the garlic film from the garlic film peeling chamber into the garlic film concentration chamber, and collect the garlic film. Flexible barrier strips are set at the channel between the concentration room and the garlic membrane peeling room. When the fan rotates, the flexible barrier strips fly and the garlic membrane enters the garlic membrane concentration room. When the fan stops rotating, the flexible barrier strips fall to prevent the garlic membrane from floating back and peeling. Garlic membrane chamber.
4、本发明中的剥蒜皮装置内设置有低温储存盒,其底部为空腔结构,且空腔内收纳设置有活动盒,活动盒内盛放冰水混合物,添加和使用方便,形成低温环境,保护剥皮后的蒜瓣营养成分不流失。4. The garlic peeling device of the present invention is equipped with a low-temperature storage box, the bottom of which is a cavity structure, and a movable box is stored in the cavity, and the ice-water mixture is contained in the movable box, which is convenient to add and use, forming a low temperature The environment protects the nutrition of the garlic cloves after peeling.
附图说明Description of the drawings
图1为本发明的结构示意图。Figure 1 is a schematic diagram of the structure of the present invention.
图2为本发明中的蒜膜收集室、剥蒜膜室位置处的结构示意图。2 is a schematic diagram of the structure of the garlic film collection chamber and the garlic film peeling chamber in the present invention.
图3为本发明中的低温储存盒结构示意图。Figure 3 is a schematic diagram of the structure of the low-temperature storage box in the present invention.
图4为本发明中的筛板和茎盘收集箱连接结构示意图。Figure 4 is a schematic diagram of the connection structure between the sieve plate and the stem tray collecting box in the present invention.
附图标记Reference number
图中所述文字标注表示为:1、脱粒室;2、壳体;3、第一电机;4、第一链条;5、第一滚筒;6、筛板;7、导向板;8、加热装置;9、第一活动门;10、蒜膜收集室;11、柔性挡条;12、蒜瓣储存室;13、气缸;14、低温储 存盒;15、剥蒜膜室;16、导轨座;17、第二活动门;18、风扇;19、第一转轴;20、传动带;21、第二转轴;22、第三转轴;23、第三电机;24、机电室;25、茎盘收集箱;26、第二滚筒;27、第二链条;28、第三滚筒;29、第三链条;30、第二电机;31、料斗;201、第一出口;202、第二出口;203、隔板;204、入料口;601、筛孔;701、气孔;1401、活动盒;1402、冰水混合物;2101、从动齿轮;2201、主动齿轮;2202、转盘;2203、毛刷;2501、插销;2502、通孔。The text labels in the figure indicate: 1. Threshing chamber; 2. Housing; 3. First motor; 4. First chain; 5. First drum; 6. Sieve plate; 7. Guide plate; 8. Heating Device; 9. The first movable door; 10. Garlic membrane collection chamber; 11. Flexible barrier strip; 12. Garlic clove storage chamber; 13. Air cylinder; 14. Low temperature storage box; 15. Garlic membrane peeling chamber; 16. Rail seat; 17. The second movable door; 18. The fan; 19. The first shaft; 20. Transmission belt; 21. The second shaft; 22. The third shaft; 23. The third motor; 24. Electromechanical room; 25. Stem tray collection box ; 26, the second drum; 27, the second chain; 28, the third drum; 29, the third chain; 30, the second motor; 31, the hopper; 201, the first outlet; 202, the second outlet; 203, the partition Plate; 204, feed inlet; 601, screen hole; 701, air hole; 1401, movable box; 1402, ice-water mixture; 2101, driven gear; 2201, driving gear; 2202, turntable; 2203, brush; 2501 Bolt; 2502, through hole.
具体实施方式detailed description
为了使本领域技术人员更好地理解本发明的技术方案,下面结合实施例对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be described in detail below in conjunction with examples. The description in this section is only exemplary and explanatory, and should not have any limitation on the scope of protection of the present invention. .
实施例一:Example one:
一种蒜香煲仔汁,它包括以下重量份的组分:水75份、老抽4份、白砂糖4份、味精2.5份、食盐1.8份、大豆油2.7份、老卤1.3份、猪腿骨0.4份、洋葱粉0.3份、甜面酱0.3份、黄原胶0.04份、核苷酸二钠0.002份、蒜1份、辣椒油树脂0.004份、木瓜蛋白酶0.1份。A garlic clay pot juice comprising the following components by weight: 75 parts of water, 4 parts of soy sauce, 4 parts of white sugar, 2.5 parts of monosodium glutamate, 1.8 parts of salt, 2.7 parts of soybean oil, 1.3 parts of old brine, pig 0.4 part of leg bone, 0.3 part of onion powder, 0.3 part of sweet noodle sauce, 0.04 part of xanthan gum, 0.002 part of nucleotide disodium, 1 part of garlic, 0.004 part of pepper oleoresin, and 0.1 part of papain.
一种蒜香煲仔汁的制备方法,包括以下步骤:A preparation method of garlic clay pot juice includes the following steps:
A、将猪腿骨洗净,破碎,加入1.5倍猪腿骨重量份数的水,蒸煮温度100℃,蒸煮1h后,去除蒸煮液上层浮沫,蒸煮温度降为60℃,加入木瓜蛋白酶,蒸煮时间3.5h,进行酶解反应后,冷却过滤,所得滤液为猪骨白汤,备用;A. Wash and break the pork leg bones, add 1.5 times the weight of the pork leg bones in water, cook at a temperature of 100°C, cook for 1 hour, remove the upper layer of the cooking liquid, reduce the cooking temperature to 60°C, add papain, Cooking time 3.5h, after enzymatic hydrolysis reaction, cooling and filtering, the filtrate obtained is pork bone white soup for use;
B、将黄原胶加入食盐中,并加入100倍黄原胶重量份数的水,均匀搅拌 5min,制得黄原胶溶液,备用;B. Add xanthan gum to table salt, and add 100 times the amount of water by weight of xanthan gum, and stir evenly for 5 minutes to prepare xanthan gum solution for use;
C、将蒜放入料斗31内,启动第一电机3、第二电机30和第三电机23,大蒜在脱粒室1和剥蒜膜室15内分别进行脱粒和去蒜皮操作,剥去蒜皮的大蒜进入低温储存盒14,在低温储存盒14内储存4h,打开第二活动门17,驱动气缸13将低温储存盒14从第二出口202位置处推出,然后从低温储存盒14内取出蒜瓣,进行破碎,过40目筛板,制得蒜蓉备用;C. Put garlic into the hopper 31, start the first motor 3, the second motor 30 and the third motor 23, and the garlic is threshed and peeled in the threshing chamber 1 and the garlic peeling chamber 15 respectively, and the garlic is peeled off The peeled garlic enters the low-temperature storage box 14 and is stored in the low-temperature storage box 14 for 4 hours. The second movable door 17 is opened, and the cylinder 13 is driven to push the low-temperature storage box 14 out of the second exit 202, and then take it out from the low-temperature storage box 14 The garlic cloves are crushed and passed through a 40-mesh sieve to prepare minced garlic for use;
D、将步骤A制得的猪骨白汤与步骤B制得的黄原胶溶液混合,并加入水、老抽、白砂糖、味精、大豆油、老卤、甜面酱,均匀搅拌10min,得混合液;D. Mix the pork bone white soup prepared in step A with the xanthan gum solution prepared in step B, and add water, soy sauce, white sugar, monosodium glutamate, soybean oil, old brine, and sweet noodle sauce, and stir evenly for 10 minutes to obtain a mixture ;
E、将步骤D制得的混合液放入煮锅进行蒸煮,蒸煮温度98℃,加热蒸煮4min后,立即加入洋葱粉、核苷酸二钠、辣椒油树脂以及步骤C制得的蒜蓉,蒸煮温度98℃,加热蒸煮4min后,获得蒜香煲仔汁。E. Put the mixture prepared in step D into a boiling pot for cooking at a cooking temperature of 98°C. After heating and cooking for 4 minutes, immediately add onion powder, disodium nucleotides, capsicum oleoresin and the garlic obtained in step C. The cooking temperature is 98°C, and after heating and cooking for 4 minutes, a garlic pot juice is obtained.
实施例二:Embodiment two:
一种蒜香煲仔汁,它包括以下重量份的组分:水75.5份、老抽5份、白砂糖5份、味精3份、食盐2份、大豆油3份、老卤1.5份、猪腿骨0.6份、洋葱粉0.5份、甜面酱0.5份、黄原胶0.06份、核苷酸二钠0.003份、蒜1.5份、辣椒油树脂0.005份、木瓜蛋白酶0.15份。A garlic clay pot juice, which comprises the following components by weight: 75.5 parts of water, 5 parts of soy sauce, 5 parts of white sugar, 3 parts of monosodium glutamate, 2 parts of salt, 3 parts of soybean oil, 1.5 parts of old brine, pig 0.6 parts of leg bones, 0.5 parts of onion powder, 0.5 parts of sweet noodle sauce, 0.06 parts of xanthan gum, 0.003 parts of nucleotide disodium, 1.5 parts of garlic, 0.005 parts of pepper oleoresin, and 0.15 parts of papain.
一种蒜香煲仔汁的制备方法,包括以下步骤:A preparation method of garlic clay pot juice includes the following steps:
A、将猪腿骨洗净,破碎,加入1.7倍猪腿骨重量份数的水,蒸煮温度100℃,蒸煮1h后,去除蒸煮液上层浮沫,蒸煮温度降为70℃,加入木瓜蛋白酶,蒸煮时间3.7h,进行酶解反应后,冷却过滤,所得滤液为猪骨白汤,备用;A. Wash and break the pork leg bones, add 1.7 times the weight of the pork leg bones with water, cook at 100°C, and cook for 1 hour, remove the upper layer of the cooking liquid, reduce the cooking temperature to 70°C, and add papain. Cooking time is 3.7h, after enzymolysis reaction, cooling and filtering, the filtrate obtained is pork bone white soup, for use;
B、将黄原胶加入食盐中,并加入100倍黄原胶重量份数的水,均匀搅拌8min,制得黄原胶溶液,备用;B. Add xanthan gum to table salt, and add 100 times the amount of water by weight of xanthan gum, and stir evenly for 8 minutes to prepare xanthan gum solution for use;
C、将蒜放入料斗31内,启动第一电机3、第二电机30和第三电机23,大蒜在脱粒室1和剥蒜膜室15内分别进行脱粒和去蒜皮操作,剥去蒜皮的大蒜进入低温储存盒14,在低温储存盒14内储存4.5h,打开第二活动门17,驱动气缸13将低温储存盒14从第二出口202位置处推出,然后从低温储存盒14内取出蒜瓣,进行破碎,过50目筛板,制得蒜蓉备用;C. Put garlic into the hopper 31, start the first motor 3, the second motor 30 and the third motor 23, and the garlic is threshed and peeled in the threshing chamber 1 and the garlic peeling chamber 15 respectively, and the garlic is peeled off The peeled garlic enters the low-temperature storage box 14 and is stored in the low-temperature storage box 14 for 4.5 hours. The second movable door 17 is opened, and the cylinder 13 is driven to push the low-temperature storage box 14 out of the second exit 202, and then from the low-temperature storage box 14 Take out the garlic cloves, crush them, pass through a 50-mesh sieve, and prepare minced garlic for use;
D、将步骤A制得的猪骨白汤与步骤B制得的黄原胶溶液混合,并加入水、老抽、白砂糖、味精、大豆油、老卤、甜面酱,均匀搅拌13min,得混合液;D. Mix the pork bone white soup prepared in step A with the xanthan gum solution prepared in step B, and add water, soy sauce, white sugar, monosodium glutamate, soybean oil, old brine, and sweet noodle sauce, and stir evenly for 13 minutes to obtain a mixture ;
E、将步骤D制得的混合液放入煮锅进行蒸煮,蒸煮温度100℃,加热蒸煮6min后,立即加入洋葱粉、核苷酸二钠、辣椒油树脂以及步骤C所述蒜蓉,蒸煮温度100℃,加热蒸煮5min后,获得蒜香煲仔汁。E. Put the mixture prepared in step D into a boiling pot for cooking at a cooking temperature of 100°C, heating and cooking for 6 minutes, immediately add onion powder, disodium nucleotides, capsicum oleoresin and the garlic in step C, and cook After heating and steaming for 5 min at a temperature of 100°C, a garlic clay pot juice is obtained.
实施例三:Example three:
一种蒜香煲仔汁,它包括以下重量份的组分:水76份、老抽8份、白砂糖8份、味精3.2份、食盐2.2份、大豆油3.3份、老卤1.8份、猪腿骨0.8份、洋葱粉0.7份、甜面酱0.7份、黄原胶0.08份、I+G(核苷酸二钠)0.005份、蒜2份、辣椒油树脂0.007份、木瓜蛋白酶0.2份。A garlic clay pot juice, which comprises the following components by weight: 76 parts of water, 8 parts of soy sauce, 8 parts of white sugar, 3.2 parts of MSG, 2.2 parts of salt, 3.3 parts of soybean oil, 1.8 parts of old brine, pig 0.8 parts of leg bones, 0.7 parts of onion powder, 0.7 parts of sweet noodle sauce, 0.08 parts of xanthan gum, 0.005 parts of I+G (disodium nucleotide), 2 parts of garlic, 0.007 parts of pepper oleoresin, and 0.2 parts of papain.
一种蒜香煲仔汁的制备方法,包括以下步骤:A preparation method of garlic clay pot juice includes the following steps:
A、将猪腿骨洗净,破碎,加入2倍猪腿骨重量份数的水,蒸煮温度100℃,蒸煮1h后,去除蒸煮液上层浮沫,蒸煮温度降为80℃,加入木瓜蛋白酶,蒸煮时间4h,进行酶解反应后,冷却过滤,所得滤液为猪骨白汤,备用;A. Wash and break the pork leg bones, add 2 times the weight of the pork leg bones in water, cook at 100°C, and cook for 1 hour, remove the upper layer of the cooking liquid, reduce the cooking temperature to 80°C, add papain, Cooking time 4h, after enzymolysis reaction, cooling and filtering, the filtrate obtained is pork bone white soup for use;
B、将黄原胶加入食盐中,并加入100倍黄原胶重量份数的水,均匀搅拌10min,制得黄原胶溶液,备用;B. Add xanthan gum to table salt, and add 100 times the amount of water by weight of xanthan gum, and stir evenly for 10 minutes to prepare xanthan gum solution for use;
C、将蒜放入料斗31内,启动第一电机3、第二电机30和第三电机23,大 蒜在脱粒室1和剥蒜膜室15内分别进行脱粒和去蒜皮操作,剥去蒜皮的大蒜进入低温储存盒14,在低温储存盒14内储存5h,打开第二活动门17,驱动气缸13将低温储存盒14从第二出口202位置处推出,然后从低温储存盒14内取出蒜瓣,进行破碎,过60目筛板,制得蒜蓉备用;C. Put garlic into the hopper 31, start the first motor 3, the second motor 30 and the third motor 23, and the garlic is threshed and peeled in the threshing chamber 1 and the garlic peeling chamber 15 respectively, and the garlic is peeled off The peeled garlic enters the low-temperature storage box 14 and is stored in the low-temperature storage box 14 for 5 hours. The second movable door 17 is opened and the air cylinder 13 is driven to push the low-temperature storage box 14 out of the second outlet 202, and then take it out from the low-temperature storage box 14 The garlic cloves are crushed and passed through a 60-mesh sieve to prepare minced garlic for use;
D、将步骤A制得的猪骨白汤与步骤B制得的黄原胶溶液混合,并加入水、老抽、白砂糖、味精、大豆油、老卤、甜面酱,均匀搅拌15min,得混合液;E、将步骤D制得的混合液放入煮锅进行蒸煮,蒸煮温度102℃,加热蒸煮8min后,立即加入洋葱粉、核苷酸二钠、辣椒油树脂以及步骤C所述蒜蓉,蒸煮温度102℃,加热蒸煮7min后,获得蒜香煲仔汁。D. Mix the pork bone white soup prepared in step A with the xanthan gum solution prepared in step B, and add water, soy sauce, white sugar, monosodium glutamate, soybean oil, old brine, and sweet noodle sauce, and stir evenly for 15 minutes to obtain a mixed solution E. Put the mixture prepared in step D into a boiling pot for cooking, the cooking temperature is 102°C, and after heating and cooking for 8 minutes, immediately add onion powder, disodium nucleotide, capsicum oleoresin and the garlic in step C, The cooking temperature is 102°C, and after heating and cooking for 7 minutes, the garlic sauce is obtained.
请参照图1-4所示,一种用于制备蒜香煲仔汁的剥蒜皮装置,它包括壳体2,壳体2顶部设置料斗31,壳体2左右外侧壁设置第一电机3和第二电机30,壳体2内部空间划分为脱粒室1、蒜膜收集室10、剥蒜膜室15、机电室24和蒜瓣储存室12;脱粒室1内设置有第一滚筒5、第二滚筒26、第三滚筒28,且在其表面设置多个用于将蒜瓣从茎盘上脱离的挤压棒,第一电机3通过第一链条4带动第一滚筒5旋转运动,第二电机30通过第三链条29带动第三滚筒28旋转运动;脱粒室1下部倾斜设置筛板6,筛板6下方倾斜设置导向板7和加热装置8,导向板7上设置多个气孔701,脱离茎盘的蒜瓣在导向板7上被加热烘干,并从入料口204进入下方剥蒜膜室15;剥蒜膜室15内水平设置第三转轴22和第二转轴21,第三转轴22的一端伸入机电室24内与第三电机23输出轴端连接,第三转轴22通过主动齿轮2201和第二转轴21上的从动齿轮2101啮合传动,并带动下方第二转轴21旋转,第三转轴22和第二转轴21上交错间距设置转盘2202,转盘2202上设置用于剥离蒜膜的毛刷2203。Please refer to Figures 1-4, a garlic peeling device for preparing garlic casserole juice. It includes a shell 2, a hopper 31 is set on the top of the shell 2, and a first motor 3 is set on the left and right outer side walls of the shell 2. And the second motor 30, the internal space of the housing 2 is divided into a threshing chamber 1, a garlic film collection chamber 10, a garlic peeling chamber 15, an electromechanical chamber 24 and a garlic clove storage chamber 12; the threshing chamber 1 is provided with a first drum 5 and a The second roller 26 and the third roller 28 are provided with a plurality of squeezing rods for separating the garlic cloves from the stem tray. The first motor 3 drives the first roller 5 to rotate through the first chain 4, and the second motor 30 is driven by the third chain 29 to rotate the third drum 28; the lower part of the threshing chamber 1 is provided with a sieve plate 6 obliquely, a guide plate 7 and a heating device 8 are obliquely provided under the sieve plate 6, and a plurality of air holes 701 are provided on the guide plate 7 to separate the stem The garlic cloves of the dish are heated and dried on the guide plate 7, and enter the garlic peeling chamber 15 below from the inlet 204; the third rotating shaft 22 and the second rotating shaft 21 are horizontally arranged in the garlic peeling chamber 15 and the third rotating shaft 22 One end extends into the electromechanical chamber 24 and is connected to the output shaft end of the third motor 23. The third shaft 22 is meshed and driven by the driving gear 2201 and the driven gear 2101 on the second shaft 21, and drives the lower second shaft 21 to rotate. The rotating shaft 22 and the second rotating shaft 21 are provided with a rotating disk 2202 at staggered intervals, and a brush 2203 for peeling the garlic film is installed on the rotating disk 2202.
请参照图1以及图2所示,蒜瓣储存室12内侧壁设置气缸13,蒜瓣储存室12底部设置导轨座16,且导轨座16上设置可往复平移的低温储存盒14,气缸13的活塞杆连接低温储存盒14,并推动低温储存盒14在导轨座16上滑移。请参照图3所示,低温储存盒14底部为空腔结构,且空腔内收纳设置有活动盒1401,活动盒1401内盛放冰水混合物1402。Please refer to Figures 1 and 2, the garlic clove storage chamber 12 is provided with a cylinder 13 on the inner side wall, a guide rail seat 16 is provided at the bottom of the garlic clove storage chamber 12, and a low temperature storage box 14 capable of reciprocating translation is provided on the guide rail seat 16, and the piston rod of the cylinder 13 Connect the low-temperature storage box 14 and push the low-temperature storage box 14 to slide on the rail seat 16. Please refer to FIG. 3, the bottom of the low-temperature storage box 14 has a cavity structure, and a movable box 1401 is accommodated in the cavity, and the movable box 1401 contains an ice-water mixture 1402.
请参照图1所示,第三滚筒28与第二滚筒26之间设置有用于传动的第二链条27,第二电机30带动第三滚筒28和第二滚筒26一起做旋转运动。Please refer to FIG. 1, a second chain 27 for transmission is provided between the third roller 28 and the second roller 26, and the second motor 30 drives the third roller 28 and the second roller 26 to rotate together.
请参照图1所示,筛板6上设置有用于蒜瓣通过的筛孔601,筛板6的下端部通过插销2501连接茎盘收集箱25,茎盘收集箱25底部设置允许蒜瓣通过的通孔2502。Please refer to Figure 1, the sieve plate 6 is provided with a sieve hole 601 for the passage of garlic cloves, the lower end of the sieve plate 6 is connected to the stem tray collection box 25 through a pin 2501, and the bottom of the stem tray collection box 25 is provided with a through hole that allows garlic cloves to pass through. 2502.
请参照图1以及图2所示,第三转轴22通过传动带20带动下方第一转轴19转动,第一转轴19一端转动安装在壳体2内侧壁上,另一端设置风扇18,风扇18正对剥蒜膜室15下方位置,并能将蒜膜从剥蒜膜室15吹入蒜膜集中室10内。1 and 2, the third rotating shaft 22 drives the lower first rotating shaft 19 to rotate through the transmission belt 20. One end of the first rotating shaft 19 is rotatably mounted on the inner wall of the housing 2, and the other end is provided with a fan 18, which is directly opposite The position below the garlic membrane peeling chamber 15 can blow the garlic membrane from the garlic membrane peeling chamber 15 into the garlic membrane concentration chamber 10.
请参照图1以及图2所示,蒜膜收集室10一侧且在壳体2上设置有第一出口201,第一出口201位置处且在壳体2外侧壁上铰接第一活动门9,蒜膜收集室10与剥蒜膜室15通道位置处设置有柔性挡条11。Please refer to FIG. 1 and FIG. 2, one side of the garlic film collection chamber 10 is provided with a first outlet 201 on the housing 2, and a first movable door 9 is hinged on the outer side wall of the housing 2 at the position of the first outlet 201 , The garlic film collection chamber 10 and the garlic film stripping chamber 15 are provided with flexible barrier strips 11 at the channel positions.
请参照图1以及图2所示,蒜瓣储存室12一侧且在壳体2上设置有第二出口202,第二出口202位置处且在壳体2外侧壁上铰接第二活动门17。Please refer to FIG. 1 and FIG. 2, a second outlet 202 is provided on the housing 2 on one side of the garlic clove storage chamber 12, and a second movable door 17 is hinged on the outer side wall of the housing 2 at the position of the second outlet 202.
本发明中用于制备蒜香煲仔汁的剥蒜皮装置工作原理:大蒜从料斗31进入壳体2内部,启动第一电机3带动第一滚筒5旋转运动,启动第二电机30带动第二滚筒26和第三滚筒28一起旋转运动,大蒜在脱粒室1内受到第一滚筒5、第二滚筒26、第三滚筒28外表面挤压棒的挤压作用,蒜瓣从茎盘上脱离,蒜 瓣从筛板6上的筛孔601掉至导向板7上,茎盘无法通过筛孔601,被收集至茎盘收集箱25内,蒜瓣在导向板7上被加热烘干,从入料口204处进入下方剥蒜膜室15,第三电机23带动第二转轴21和第三转轴22转动,转盘2202上的毛刷2203对加热过后的蒜瓣进行剥皮操作,同时,风扇18将蒜膜从剥蒜膜室15吹入蒜膜收集室10内,低温储存盒14接收和存放剥去蒜膜的蒜瓣,低温储存盒14底部为空腔结构,且空腔内收纳设置有活动盒1401,活动盒1401内盛放冰水混合物1402,低温保存蒜瓣,气缸13的活塞杆连接低温储存盒14,并推动低温储存盒14在导轨座16上滑移,低温储存盒14内蒜瓣可从第二出口202位置处取出。The working principle of the garlic peeling device for preparing garlic casserole juice in the present invention: garlic enters the housing 2 from the hopper 31, the first motor 3 is started to drive the first drum 5 to rotate, and the second motor 30 is started to drive the second The drum 26 and the third drum 28 rotate together. The garlic is squeezed from the outer surface of the first drum 5, the second drum 26, and the third drum 28 in the threshing chamber 1. The garlic cloves are separated from the stem plate. From the sieve hole 601 on the sieve plate 6 to the guide plate 7, the stem discs cannot pass through the sieve hole 601, and are collected in the stem disc collection box 25. The garlic cloves are heated and dried on the guide plate 7 from the inlet 204 Into the lower garlic membrane peeling chamber 15, the third motor 23 drives the second shaft 21 and the third shaft 22 to rotate. The brush 2203 on the turntable 2202 peels the heated garlic cloves. At the same time, the fan 18 removes the garlic membrane from peeling. The garlic film chamber 15 is blown into the garlic film collection chamber 10. The low-temperature storage box 14 receives and stores the garlic cloves from which the garlic film is peeled. The bottom of the low-temperature storage box 14 has a cavity structure, and a movable box 1401 is accommodated in the cavity. The ice-water mixture 1402 is contained in 1401, and the garlic cloves are stored at low temperature. The piston rod of the cylinder 13 is connected to the low temperature storage box 14 and pushes the low temperature storage box 14 to slide on the rail seat 16. The garlic cloves in the low temperature storage box 14 can be removed from the second outlet 202 Take it out at the location.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, the terms "including", "including" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, It also includes other elements not explicitly listed, or elements inherent to the process, method, article, or equipment.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。Specific examples are used in this article to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above are only the preferred embodiments of the present invention. It should be pointed out that due to the limited expression of words, there are objectively infinite specific structures. For those of ordinary skill in the art, the principle of the present invention is not deviated from the premise Next, several improvements, modifications or changes can also be made, and the above technical features can also be combined in an appropriate manner; these improvements can be modified, modified or combined, or the concept and technical solution of the invention can be directly applied to other occasions without improvement. , Should be regarded as the protection scope of the present invention.

Claims (9)

  1. 一种蒜香煲仔汁制备方法,其特征在于,制备步骤如下:A preparation method of garlic clay pot juice, which is characterized in that the preparation steps are as follows:
    A、将猪腿骨洗净,破碎,加入1.5-2倍猪腿骨重量份数的水,蒸煮温度100℃,蒸煮1h后,去除蒸煮液上层浮沫,蒸煮温度降为60-80℃,加入木瓜蛋白酶,蒸煮时间3.5-4h,进行酶解反应后,冷却过滤,所得滤液为猪骨白汤,备用;A. Wash the pork leg bones, break them, add 1.5-2 times the weight of the pork leg bones in water, cook at a temperature of 100°C, and cook for 1 hour, remove the upper layer of the cooking liquid, and reduce the cooking temperature to 60-80°C. Add papain, cook time 3.5-4h, after enzymolysis reaction, cool and filter, the filtrate obtained is pig bone white soup, spare;
    B、将黄原胶加入食盐中,并加入100倍黄原胶重量份数的水,均匀搅拌5-10min,制得黄原胶溶液,备用;B. Add xanthan gum to table salt, and add 100 times the amount of water by weight of xanthan gum, and stir evenly for 5-10 minutes to prepare xanthan gum solution for use;
    C、将蒜放入料斗(31)内,启动第一电机(3)、第二电机(30)和第三电机(23),大蒜在脱粒室(1)和剥蒜膜室(15)内分别进行脱粒和去蒜皮操作,剥去蒜皮的大蒜进入低温储存盒(14),在低温储存盒(14)内储存4-5h,打开第二活动门(17),驱动气缸(13)将低温储存盒(14)从第二出口(202)位置处推出,然后从低温储存盒(14)内取出蒜瓣,进行破碎,过40-60目筛板,制得蒜蓉备用;C. Put garlic into the hopper (31), start the first motor (3), the second motor (30) and the third motor (23), and the garlic is in the threshing chamber (1) and the garlic peeling chamber (15) Carry out threshing and garlic peeling operations respectively. The garlic peeled from garlic enters the low-temperature storage box (14), and it is stored in the low-temperature storage box (14) for 4-5h. The second movable door (17) is opened, and the air cylinder (13) is driven. Push out the low-temperature storage box (14) from the second exit (202), and then take out the garlic cloves from the low-temperature storage box (14), crush them, pass through a 40-60 mesh sieve, and prepare minced garlic for use;
    D、将步骤A制得的猪骨白汤与步骤B制得的黄原胶溶液混合,并加入水、老抽、白砂糖、味精、大豆油、老卤、甜面酱,均匀搅拌10-15min,得混合液;D. Mix the pork bone white soup prepared in step A with the xanthan gum solution prepared in step B, and add water, dark soy sauce, white sugar, monosodium glutamate, soybean oil, old brine, and sweet noodle sauce, and stir evenly for 10-15 minutes to obtain Mixed liquid
    E、将步骤D制得的混合液放入煮锅进行蒸煮,蒸煮温度98-102℃,加热蒸煮4-8min后,立即加入洋葱粉、核苷酸二钠、辣椒油树脂以及步骤C所述蒜蓉,蒸煮温度98-102℃,加热蒸煮4-7min后,获得蒜香煲仔汁。E. Put the mixture prepared in step D into a boiling pot for steaming at a cooking temperature of 98-102°C. After heating and cooking for 4-8 minutes, immediately add onion powder, disodium nucleotides, capsicum oleoresin and the steps described in step C The garlic is cooked at a temperature of 98-102°C, heated and cooked for 4-7 minutes to obtain a garlic pot juice.
  2. 一种用于制备蒜香煲仔汁的剥蒜皮装置,其特征在于,它包括壳体(2),壳体(2)顶部设置料斗(31),壳体(2)左右外侧壁设置第一电机(3)和第二电机(30),壳体(2)内部空间划分为脱粒室(1)、蒜膜收集室(10)、 剥蒜膜室(15)、机电室(24)和蒜瓣储存室(12);脱粒室(1)内设置有第一滚筒(5)、第二滚筒(26)、第三滚筒(28),且在其表面设置多个用于将蒜瓣从茎盘上脱离的挤压棒,第一电机(3)通过第一链条(4)带动第一滚筒(5)旋转运动,第二电机(30)通过第三链条(29)带动第三滚筒(28)旋转运动;脱粒室(1)下部倾斜设置筛板(6),筛板(6)下方倾斜设置导向板(7)和加热装置(8),导向板(7)上设置多个气孔(701),脱离茎盘的蒜瓣在导向板(7)上被加热烘干,并从入料口(204)进入下方剥蒜膜室(15);剥蒜膜室(15)内水平设置第三转轴(22)和第二转轴(21),第三转轴(22)的一端伸入机电室(24)内与第三电机(23)输出轴端连接,第三转轴(22)通过主动齿轮(2201)和第二转轴(21)上的从动齿轮(2101)啮合传动,并带动下方第二转轴(21)旋转,第三转轴(22和第二转轴(21)上交错间距设置转盘(2202),转盘(2202)上设置用于剥离蒜膜的毛刷(2203)。A garlic peeling device for preparing garlic sauce, characterized in that it comprises a shell (2), a hopper (31) is arranged on the top of the shell (2), and the left and right outer side walls of the shell (2) are provided with A motor (3) and a second motor (30). The internal space of the shell (2) is divided into a threshing chamber (1), a garlic film collection chamber (10), a garlic film stripping chamber (15), an electromechanical chamber (24) and Garlic clove storage chamber (12); the threshing chamber (1) is provided with a first drum (5), a second drum (26), and a third drum (28), and a plurality of garlic cloves are arranged on the surface of the threshing chamber The first motor (3) drives the first roller (5) to rotate through the first chain (4), and the second motor (30) drives the third roller (28) through the third chain (29). Rotational movement; the lower part of the threshing chamber (1) is provided with a sieve plate (6) obliquely, a guide plate (7) and a heating device (8) are obliquely provided below the sieve plate (6), and a plurality of air holes (701) are provided on the guide plate (7) , The garlic cloves detached from the stem plate are heated and dried on the guide plate (7), and enter the lower garlic peeling chamber (15) from the inlet (204); the third rotating shaft (15) is horizontally arranged in the garlic peeling chamber (15) 22) and the second rotating shaft (21). One end of the third rotating shaft (22) extends into the electromechanical chamber (24) and is connected to the output shaft end of the third motor (23). The third rotating shaft (22) passes through the driving gear (2201) It meshes with the driven gear (2101) on the second shaft (21) for transmission, and drives the lower second shaft (21) to rotate. The third shaft (22 and the second shaft (21) are provided with turntables (2202) at staggered intervals, A brush (2203) for peeling the garlic film is arranged on the turntable (2202).
  3. 根据权利要求2所述的一种用于制备蒜香煲仔汁的剥蒜皮装置,其特征在于,蒜瓣储存室(12)内侧壁设置气缸(13),蒜瓣储存室(12)底部设置导轨座(16),且导轨座(16)上设置可往复平移的低温储存盒(14),气缸(13)的活塞杆连接低温储存盒(14),并推动低温储存盒(14)在导轨座(16)上滑移。The garlic peeling device for preparing garlic casserole juice according to claim 2, characterized in that a cylinder (13) is provided on the inner side wall of the garlic clove storage chamber (12), and a guide rail is provided at the bottom of the garlic clove storage chamber (12) The low-temperature storage box (14) that can reciprocate and translate is provided on the guide seat (16), and the piston rod of the cylinder (13) is connected to the low-temperature storage box (14) and pushes the low-temperature storage box (14) on the guide rail seat (16) Sliding up.
  4. 根据权利要求3所述的一种用于制备蒜香煲仔汁的剥蒜皮装置,其特征在于,低温储存盒(14)底部为空腔结构,且空腔内收纳设置有活动盒(1401),活动盒(1401)内盛放冰水混合物(1402)。The garlic peeling device for preparing garlic casserole juice according to claim 3, wherein the bottom of the low-temperature storage box (14) has a cavity structure, and a movable box (1401) is accommodated in the cavity. ), the ice water mixture (1402) is placed in the movable box (1401).
  5. 根据权利要求2所述的一种用于制备蒜香煲仔汁的剥蒜皮装置,其特征在于,第三滚筒(28)与第二滚筒(26)之间设置有用于传动的第二链条(27), 第二电机(30)带动第三滚筒28)和第二滚筒(26)一起做旋转运动。The garlic peeling device for preparing garlic clay pot juice according to claim 2, wherein a second chain for transmission is provided between the third roller (28) and the second roller (26) (27), the second motor (30) drives the third roller 28) and the second roller (26) to rotate together.
  6. 根据权利要求2所述的一种用于制备蒜香煲仔汁的剥蒜皮装置,其特征在于,筛板(6)上设置有用于蒜瓣通过的筛孔(601),筛板(6)的下端部通过插销(2501)连接茎盘收集箱(25),茎盘收集箱(25)底部设置允许蒜瓣通过的通孔(2502)。The garlic peeling device for preparing garlic casserole juice according to claim 2, wherein the sieve plate (6) is provided with sieve holes (601) for the passage of garlic cloves, and the sieve plate (6) The lower end of the stalk is connected to the stem tray collection box (25) through a plug (2501), and the bottom of the stem tray collection box (25) is provided with a through hole (2502) allowing the garlic cloves to pass through.
  7. 根据权利要求2所述的一种用于制备蒜香煲仔汁的剥蒜皮装置,其特征在于,第三转轴(22)通过传动带(20)带动下方第一转轴(19)转动,第一转轴(19)一端转动安装在壳体(2)内侧壁上,另一端设置风扇(18),风扇(18)正对剥蒜膜室(15)下方位置,并能将蒜膜从剥蒜膜室(15)吹入蒜膜集中室(10)内。The garlic peeling device for preparing garlic clay pot juice according to claim 2, wherein the third rotating shaft (22) drives the lower first rotating shaft (19) to rotate through the transmission belt (20), and the first One end of the rotating shaft (19) is rotatably mounted on the inner wall of the housing (2), and the other end is provided with a fan (18). The fan (18) is directly opposite to the position below the garlic film chamber (15) and can remove the garlic film from the garlic film. The chamber (15) is blown into the garlic film concentration chamber (10).
  8. 根据权利要求2所述的一种用于制备蒜香煲仔汁的剥蒜皮装置,其特征在于,蒜膜收集室(10)一侧且在壳体(2)上设置有第一出口(201),第一出口(201)位置处且在壳体(2)外侧壁上铰接第一活动门(9),蒜膜收集室(10)与剥蒜膜室(15)通道位置处设置有柔性挡条(11)。A garlic peeling device for preparing garlic clay pot juice according to claim 2, characterized in that a first outlet (2) is provided on one side of the garlic film collection chamber (10) and on the shell (2) 201), the first movable door (9) is hinged on the outer side wall of the housing (2) at the position of the first outlet (201), the garlic film collection chamber (10) and the garlic film peeling chamber (15) are provided with Flexible baffle (11).
  9. 根据权利要求2所述的一种用于制备蒜香煲仔汁的剥蒜皮装置,其特征在于,蒜瓣储存室(12)一侧且在壳体(2)上设置有第二出口(202),第二出口(202)位置处且在壳体(2)外侧壁上铰接第二活动门(17)。The garlic peeling device for preparing garlic casserole juice according to claim 2, wherein a second outlet (202) is provided on one side of the garlic clove storage chamber (12) and on the housing (2). ), the second movable door (17) is hinged on the outer side wall of the housing (2) at the position of the second outlet (202).
PCT/CN2020/083223 2019-04-18 2020-04-03 Method for making garlic-flavored claypot seasoning juice and garlic peel stripping device WO2020211670A1 (en)

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