WO2020211635A1 - Electric-bicycle controller - Google Patents
Electric-bicycle controller Download PDFInfo
- Publication number
- WO2020211635A1 WO2020211635A1 PCT/CN2020/082346 CN2020082346W WO2020211635A1 WO 2020211635 A1 WO2020211635 A1 WO 2020211635A1 CN 2020082346 W CN2020082346 W CN 2020082346W WO 2020211635 A1 WO2020211635 A1 WO 2020211635A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- housing
- adapter bracket
- controller
- end cover
- electric bicycle
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/06—Hermetically-sealed casings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
Definitions
- the utility model relates to an electric bicycle, in particular to an electric bicycle controller.
- the controller plays a vital role in vehicle driving, energy management and panel display lights.
- the controller is mostly installed on the rear or above the rear wheel of the electric bicycle or in the plastic parts of the vehicle body, which weakens the heat dissipation performance, which is not conducive to the heat dissipation of the controller. This method makes the disassembly and assembly of the controller complicated, and maintenance is time-consuming and laborious.
- an electric bicycle controller including a shell, a left end cover, a right end cover, a left adapter bracket and a right adapter bracket.
- the left end cover and the right end cover are respectively connected to both sides of the shell to form a closed cavity with the shell
- the two ends of the shell are provided with a front end outlet and a rear end outlet.
- the left and right transfer brackets are arranged in parallel and symmetrically on both sides of the shell to fix the controller.
- left adapter bracket and the right adapter bracket are arc-shaped and provided with through holes.
- the left adapter bracket and the right adapter bracket are respectively fixed to the shell by screws.
- the size of the bracket is adjustable and compatible with the market Most electric vehicles.
- MOS tubes are placed in the airtight chamber of the electric bicycle, which is compatible with 6-tube and 12-tube power level controllers.
- the front end outlet is connected to the faucet and instrument, the end outlet is connected to the motor and sensor, and the front outlet and the end outlet are respectively equipped with silicone waterproof plugs, which solves the problem of traditional controller outlets.
- a waterproof plug is installed to prevent rain. Enter, the protection effect is good.
- left end cover and the right end cover are respectively fixed on the shell by screws.
- the shell is an aluminum profile shell.
- the controller is installed through the fixed end cover of the central shaft, which has good heat dissipation, facilitates the disassembly and installation of the controller, and saves time and effort; the controller has two outlets, one side facing the faucet and one side facing The motor direction solves the problem of the controller's distribution and outgoing line.
- Figure 1 is a schematic diagram of the structure of the utility model.
- Figure 2 is a schematic diagram of the installation and application of the utility model.
- the marks in the figure are: 1. Shell, 2. Left end cover, 3. Right end cover, 4. Left adapter bracket, 5, Right adapter bracket, 6, Front end outlet, 7, Rear end outlet, 8, Middle Shaft, 9, threaded cover.
- this embodiment provides an electric bicycle controller, which includes a housing 1, a left end cover 2, a right end cover 3, a left adapter bracket 4, and a right adapter bracket 5.
- the housing 1 is made of aluminum.
- the left end 2 cover and the right end cover 3 are respectively connected by screws on both sides of the shell 1 to form a closed chamber with the shell 1.
- Multiple MOS tubes can be installed in the chamber.
- the MOS tubes are installed by shrapnel, aluminum strips and plastic positioning blocks structure.
- Both ends of the housing 1 are provided with a front end outlet 6 and a rear end outlet 7, and the left adapter bracket 4 and the right adapter bracket 5 are arranged in parallel and symmetrically on both sides of the housing 1 by screws for fixing the controller.
- the controller is integrally installed at the bottom of the bottom bracket of the electric bicycle.
- the bottom bracket 8 passes through the through holes on the left adapter bracket 4 and the right adapter bracket 5.
- the screw caps 9 on both sides of the bottom bracket 8 carry out the bracket.
- the size of the bracket can be adjusted appropriately to be compatible with most electric bicycles on the market, and the adapter bracket is convenient for installation and disassembly;
- the front end outlet 6 and the end outlet 7 of the controller are outlets on both sides, upwards can reach the faucet, and the Wiring harnesses such as instrumentation, turning handle, brake lever, etc., can be down to the motor, sensor and other signals, which solves the problem of cable distribution.
- the cable outlets at both ends are equipped with silicone waterproof plugs to prevent rainwater from entering.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Installation Of Indoor Wiring (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
The present utility model relates to an electric-bicycle controller, comprising a housing, a left end cover, a right end cover, a left adapter bracket and a right adapter bracket. The left end cover and the right end cover are respectively connected to two sides of the housing, and form a closed chamber with the housing; two ends of the housing are respectively provided with a front-end line-outgoing port and a tail-end line-outgoing port; and the left adapter bracket and the right adapter bracket are respectively arranged above the edges of two sides of the housing, for fixing the controller. The controller is mounted in such a way that the end covers are fixed by means of a central shaft, as such, the heat dissipation performance is good, disassembly and assembly of the controller are convenient, and time and power are economized; and by means of outgoing lines from two sides of the controller, the problem of distribution of outgoing lines of the controller is solved.
Description
本实用新型涉及电动自行车,具体为一种电动自行车控制器。The utility model relates to an electric bicycle, in particular to an electric bicycle controller.
做为电动自行车的控制中枢部分,控制器在车辆驱动、能源管理以及面板显示灯方面,有着至关重要的作用。目前控制器多设置于电动自行车整车的后部或后轮上方或车体塑件内,使得散热性能减弱,不利于控制器的散热,出线多是单孔出线,比较杂乱,且这种设置方式使得控制器的拆装变得复杂,维护费时费力。As the control center part of the electric bicycle, the controller plays a vital role in vehicle driving, energy management and panel display lights. At present, the controller is mostly installed on the rear or above the rear wheel of the electric bicycle or in the plastic parts of the vehicle body, which weakens the heat dissipation performance, which is not conducive to the heat dissipation of the controller. This method makes the disassembly and assembly of the controller complicated, and maintenance is time-consuming and laborious.
实用新型内容Utility model content
为解决上述控制器散热性能差、出线杂乱且拆装不方便的问题,本实用新型提供了一种安装于电动自行车五通底部,利用中轴两侧端盖压紧定位安装的控制器,具体方案如下:一种电动自行车控制器,包括壳体、左端盖、右端盖、左转接支架和右转接支架,左端盖和右端盖分别连接在壳体两侧与壳体形成一个密闭的腔室,壳体两端设有前端出线口和尾端出线口,左转接支架和右转接支架平行对称的设在壳体两侧边缘上方用于固定控制器。In order to solve the above-mentioned problems of poor heat dissipation of the controller, messy wiring and inconvenient disassembly and assembly, the present utility model provides a controller which is installed at the bottom of the bottom bracket of an electric bicycle and uses the end caps on both sides of the central shaft to press and locate the controller. The solution is as follows: an electric bicycle controller, including a shell, a left end cover, a right end cover, a left adapter bracket and a right adapter bracket. The left end cover and the right end cover are respectively connected to both sides of the shell to form a closed cavity with the shell The two ends of the shell are provided with a front end outlet and a rear end outlet. The left and right transfer brackets are arranged in parallel and symmetrically on both sides of the shell to fix the controller.
进一步的,左转接支架和右转接支架为圆弧形且设有通孔,左转接支架和右转接支架分别通过螺丝固定在壳体上,支架尺寸大小可调整,可兼容市面上多数电动车。Further, the left adapter bracket and the right adapter bracket are arc-shaped and provided with through holes. The left adapter bracket and the right adapter bracket are respectively fixed to the shell by screws. The size of the bracket is adjustable and compatible with the market Most electric vehicles.
进一步的,电动自行车的密闭腔室内放有多根MOS管,可兼容6管和12管功率等级的控制器。Furthermore, multiple MOS tubes are placed in the airtight chamber of the electric bicycle, which is compatible with 6-tube and 12-tube power level controllers.
进一步的,前端出线口接龙头、仪表,尾端出线口接电机、传感器,前端出线口和尾端出线口分别设有硅胶防水塞,解决了传统控制器出线的问题,同时设置防水塞防止雨水进入,保护效果好。Furthermore, the front end outlet is connected to the faucet and instrument, the end outlet is connected to the motor and sensor, and the front outlet and the end outlet are respectively equipped with silicone waterproof plugs, which solves the problem of traditional controller outlets. At the same time, a waterproof plug is installed to prevent rain. Enter, the protection effect is good.
进一步的,左端盖和右右端盖分别通过螺丝固定在壳体上。Further, the left end cover and the right end cover are respectively fixed on the shell by screws.
进一步的,壳体为铝型材壳体。Further, the shell is an aluminum profile shell.
本实用新型的有益效果是:通过中轴固定端盖安装控制器,散热性好,便于控制器的拆卸和安装,省时省力;控制器分两侧出线,一侧朝龙头方向,一侧朝电机方向,解决了控制器分配出线问题。The beneficial effects of the utility model are: the controller is installed through the fixed end cover of the central shaft, which has good heat dissipation, facilitates the disassembly and installation of the controller, and saves time and effort; the controller has two outlets, one side facing the faucet and one side facing The motor direction solves the problem of the controller's distribution and outgoing line.
图1为本实用新型结构示意图。Figure 1 is a schematic diagram of the structure of the utility model.
图2为本实用新型安装应用示意图。Figure 2 is a schematic diagram of the installation and application of the utility model.
图中标记为:1、壳体,2、左端盖,3、右端盖,4、左转接支架,5、右转接支架,6、前端出线口,7、尾端出线口,8、中轴,9、螺纹盖。The marks in the figure are: 1. Shell, 2. Left end cover, 3. Right end cover, 4. Left adapter bracket, 5, Right adapter bracket, 6, Front end outlet, 7, Rear end outlet, 8, Middle Shaft, 9, threaded cover.
下面将结合附图和具体实施例对本实用新型进一步详细说明。Hereinafter, the present utility model will be further described in detail with reference to the drawings and specific embodiments.
参见图1,本实施例提供了一种电动自行车控制器,包括壳体1、左端盖2、右端盖3、左转接支架4和右转接支架5,壳体1由铝材料制成,左端2盖和右端盖3分别通过螺丝连接在壳体1两侧与壳体1形成一个密闭的腔室,腔室内可安装多根MOS管,MOS管的安装采用弹片、铝条和塑料定位块结构。壳体1两端设有前端出线口6和尾端出线口7,左转接支架4和右转接支架5平行对称的通过螺丝设在壳体1两侧边缘上方用于固定控制器。Referring to Figure 1, this embodiment provides an electric bicycle controller, which includes a housing 1, a left end cover 2, a right end cover 3, a left adapter bracket 4, and a right adapter bracket 5. The housing 1 is made of aluminum. The left end 2 cover and the right end cover 3 are respectively connected by screws on both sides of the shell 1 to form a closed chamber with the shell 1. Multiple MOS tubes can be installed in the chamber. The MOS tubes are installed by shrapnel, aluminum strips and plastic positioning blocks structure. Both ends of the housing 1 are provided with a front end outlet 6 and a rear end outlet 7, and the left adapter bracket 4 and the right adapter bracket 5 are arranged in parallel and symmetrically on both sides of the housing 1 by screws for fixing the controller.
如图2所示,控制器整体安装在电动自行车五通底部,中轴8穿过左转接支架4和右转接支架5上的通孔,中轴8两侧的螺纹盖9对支架进行进行固定,可适当调整支架的尺寸来兼容市面上多数的电动自行车,转接支架方便安装和拆卸;控制器的前端出线口6和尾端出线口7两侧出线,向上可到龙头,可出仪表、转把、刹把等线束,向下可到电机、传感器等信号,解决了出线分配问题,两端的出线口都设有硅胶防水塞,防止雨水进入。As shown in Figure 2, the controller is integrally installed at the bottom of the bottom bracket of the electric bicycle. The bottom bracket 8 passes through the through holes on the left adapter bracket 4 and the right adapter bracket 5. The screw caps 9 on both sides of the bottom bracket 8 carry out the bracket. For fixing, the size of the bracket can be adjusted appropriately to be compatible with most electric bicycles on the market, and the adapter bracket is convenient for installation and disassembly; the front end outlet 6 and the end outlet 7 of the controller are outlets on both sides, upwards can reach the faucet, and the Wiring harnesses such as instrumentation, turning handle, brake lever, etc., can be down to the motor, sensor and other signals, which solves the problem of cable distribution. The cable outlets at both ends are equipped with silicone waterproof plugs to prevent rainwater from entering.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible for those skilled in the art to modify the technical solutions described in the foregoing embodiments, or make equivalent replacements to some of the technical features. Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement, etc., shall be included in the protection scope of the utility model.
Claims (8)
- 一种电动自行车控制器,其特征在于:包括壳体、左端盖、右端盖、左转接支架和右转接支架,所述左端盖和右端盖分别连接在壳体两侧与壳体形成一个密闭的腔室,所述壳体两端设有前端出线口和尾端出线口,所述左转接支架和右转接支架平行对称的设在壳体两侧边缘上方用于固定控制器。An electric bicycle controller, which is characterized in that it comprises a housing, a left end cover, a right end cover, a left adapter bracket and a right adapter bracket. The left end cover and the right end cover are respectively connected to both sides of the housing to form a In a closed chamber, both ends of the housing are provided with front end outlets and tail end outlets, and the left adapter bracket and the right adapter bracket are arranged in parallel and symmetrically above the two sides of the shell for fixing the controller.
- 根据权利要求1所述的一种电动自行车控制器,其特征在于:所述左转接支架和右转接支架为圆弧形且设有通孔。The electric bicycle controller according to claim 1, wherein the left adapter bracket and the right adapter bracket are arc-shaped and provided with through holes.
- 根据权利要求1或2所述的一种电动自行车控制器,其特征在于:所述左转接支架和右转接支架分别通过螺丝固定在壳体上。The electric bicycle controller according to claim 1 or 2, wherein the left adapter bracket and the right adapter bracket are respectively fixed on the housing by screws.
- 根据权利要求1所述的一种电动自行车控制器,其特征在于:所述电动自行车的密闭腔室内放有多根MOS管。The electric bicycle controller according to claim 1, wherein a plurality of MOS tubes are placed in the airtight chamber of the electric bicycle.
- 根据权利要求1所述的一种电动自行车控制器,其特征在于:所述前端出线口接龙头、仪表,尾端出线口接电机、传感器。The electric bicycle controller according to claim 1, wherein the front end outlet is connected to a faucet and a meter, and the rear end outlet is connected to a motor and a sensor.
- 根据权利要求1或5所述的一种电动自行车控制器,其特征在于:所述前端出线口和尾端出线口分别设有硅胶防水塞。The electric bicycle controller according to claim 1 or 5, characterized in that: the front end outlet and the rear end outlet are respectively provided with silicone waterproof plugs.
- 根据权利要求1所述的一种电动自行车控制器,其特征在于:所述左端盖和右端盖分别通过螺丝固定在壳体上。The electric bicycle controller according to claim 1, wherein the left end cover and the right end cover are respectively fixed on the housing by screws.
- 根据权利要求1所述的一种电动自行车控制器,其特征在于:所述壳体为铝型材壳体。The electric bicycle controller according to claim 1, wherein the housing is an aluminum profile housing.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201920526623.0U CN210137517U (en) | 2019-04-17 | 2019-04-17 | Controller of electric bicycle |
CN201920526623.0 | 2019-04-17 |
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CN210137517U (en) * | 2019-04-17 | 2020-03-10 | 南京溧水电子研究所有限公司 | Controller of electric bicycle |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204013097U (en) * | 2014-08-19 | 2014-12-10 | 苏州八方电机科技有限公司 | Electric bicycle motor |
CN208325538U (en) * | 2018-03-30 | 2019-01-04 | 苏州盛亿电机有限公司 | Layout structure of the electric bicycle controller on built-in motor shell |
CN109348692A (en) * | 2018-11-29 | 2019-02-15 | 徐州华琅自动化设备有限公司 | A kind of controller for electric vehicle of good compatibility |
CN210137517U (en) * | 2019-04-17 | 2020-03-10 | 南京溧水电子研究所有限公司 | Controller of electric bicycle |
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2019
- 2019-04-17 CN CN201920526623.0U patent/CN210137517U/en active Active
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- 2020-03-31 WO PCT/CN2020/082346 patent/WO2020211635A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN204013097U (en) * | 2014-08-19 | 2014-12-10 | 苏州八方电机科技有限公司 | Electric bicycle motor |
CN208325538U (en) * | 2018-03-30 | 2019-01-04 | 苏州盛亿电机有限公司 | Layout structure of the electric bicycle controller on built-in motor shell |
CN109348692A (en) * | 2018-11-29 | 2019-02-15 | 徐州华琅自动化设备有限公司 | A kind of controller for electric vehicle of good compatibility |
CN210137517U (en) * | 2019-04-17 | 2020-03-10 | 南京溧水电子研究所有限公司 | Controller of electric bicycle |
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