WO2020209000A1 - Pipe lining material and production method therefor - Google Patents

Pipe lining material and production method therefor Download PDF

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Publication number
WO2020209000A1
WO2020209000A1 PCT/JP2020/011022 JP2020011022W WO2020209000A1 WO 2020209000 A1 WO2020209000 A1 WO 2020209000A1 JP 2020011022 W JP2020011022 W JP 2020011022W WO 2020209000 A1 WO2020209000 A1 WO 2020209000A1
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WO
WIPO (PCT)
Prior art keywords
lining material
tubular resin
pipe lining
end portion
resin absorbent
Prior art date
Application number
PCT/JP2020/011022
Other languages
French (fr)
Japanese (ja)
Inventor
和明 小倉
Original Assignee
株式会社湘南合成樹脂製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社湘南合成樹脂製作所 filed Critical 株式会社湘南合成樹脂製作所
Priority to JP2021513528A priority Critical patent/JPWO2020209000A1/ja
Priority to KR1020217032423A priority patent/KR102450177B1/en
Publication of WO2020209000A1 publication Critical patent/WO2020209000A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/26Lining or sheathing of internal surfaces
    • B29C63/34Lining or sheathing of internal surfaces using tubular layers or sheathings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/041Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/26Lining or sheathing of internal surfaces
    • B29C63/34Lining or sheathing of internal surfaces using tubular layers or sheathings
    • B29C63/36Lining or sheathing of internal surfaces using tubular layers or sheathings being turned inside out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure

Definitions

  • the present invention relates to a pipe lining material for pipeline rehabilitation made of a flexible tubular resin absorbent material and a method for manufacturing the same.
  • Patent Document 1 A rehabilitation method is known (Patent Document 1).
  • the end of the pipe lining used in this method is closed by tightening bolts and nuts and is airtightly covered with a sealed tube.
  • the pipe lining material is inverted and inserted into the existing pipe, the hot water supplied from the hot water hose attached to the end is shuffled to the pipe lining material, and the thermosetting resin is heated and cured to heat and cure the existing pipe. Is lined.
  • Patent Document 1 describes, as a method of attaching a hot water hose to the end portion of a pipe lining material, a method of fixing a mounting belt to a bolt that closes the end portion of the pipe lining material and attaching the hot water hose via the mounting belt. Has been done. Further, in the same document, a method of attaching a hot water hose to a closed tube that airtightly seals the end portion of the pipe lining material, or in the case of a two-layer structure pipe lining material, the end portion of the tubular resin absorbent material of the outer layer is extended. It also describes how to attach a hot water hose to its end.
  • Patent Document 2 in order to invert the pipe lining material, a pipe lining material having a certain length is drawn in through a slit-shaped inlet, the inlet is closed, the outlet is opened, and compressed air is chambered.
  • a configuration is described in which the pipe lining material is fed into the existing pipe and inverted and inserted into the existing pipe.
  • the outlet is sealed, the inlet is opened, and a new pipe lining material of a certain length is drawn into the chamber.
  • thermosetting resin impregnated in the pipe lining material is cured by hot water supplied from a hot water hose attached to the end of the pipe lining material.
  • a hot water hose attached to a closed tube that seals the end of the pipe lining material
  • the strength is weak because the closed tube is made of plastic, and the hot water hose is towed.
  • the end of the pipe lining material is hermetically sealed by a sealed tube, there is a drawback that the air accumulated in the pipe lining material cannot be discharged at the time of reversal, and the pressure resistance at the time of reversing and curing of the pipe lining material is poor. There is also the problem.
  • the contact surface between the inner layer and the outer layer is a non-woven fabric, so the structure should be airtight.
  • the outer layer is weak in strength and it is difficult to pull the hot water hose.
  • An object of the present invention is to provide a pipe lining material capable of smoothly passing a portion through a slit-shaped seal opening and a method for manufacturing the same.
  • the present invention It has a flexible tubular resin absorbent that can be impregnated with thermosetting resin and an airtight plastic film that covers the outer peripheral surface of the tubular resin absorbent, and is supplied from a hot water hose after being inverted and inserted into an existing pipe.
  • a tow belt that pulls a hot water hose and extends outward from the end of the pipe lining material is attached to the tubular resin absorber at the end of the pipe lining material.
  • the tubular resin absorber to which the tow belt is attached is woven with a rope in the width direction, and the end portion of the tubular resin absorber is closed.
  • the end portion of the pipe lining material and the tow belt are characterized in that the end portion on the side of the tow belt is open and the other end portion is covered with a closed tube which is heat-welded to the end portion of the pipe lining material.
  • the present invention has a single-layer or multi-layer flexible tubular resin absorbent that can be impregnated with a thermosetting resin, and an airtight plastic film that covers the outer peripheral surface of the tubular resin absorbent, and after being inverted and inserted into an existing pipe, A method for producing a tube lining material in which a thermosetting resin is heated and cured by hot water supplied from a hot water hose.
  • a step of installing the tubular resin absorbent material in the tubular resin absorbent material at the end portion and cutting both sides in the width direction of the pipe lining material end portion The process of turning over the tubular resin absorbent material in the direction opposite to the end of the tube lining material to expose the internal tubular resin absorbent material, A step of towing a hot water hose and attaching a tow belt extending outward from the end of the pipe lining material to the exposed tubular resin absorbent material.
  • the tubular resin absorbent material is woven with a rope and closed, the surface of the end portion of the pipe lining material has less unevenness, and the end portion can have a flexible structure.
  • the end portion of the pipe lining material can smoothly pass through the slit-shaped seal opening, so that the hot water hose connected to the end portion can be smoothly guided into the existing pipe.
  • the end of the tow belt side of the sealed tube that seals the end of the pipe lining material is open, and the air mixed in the tubular resin absorber is discharged to the outside from the open end, so it can be used as a pipe lining material.
  • the air pool is eliminated and the lining quality can be improved.
  • FIG. 5 is a cross-sectional view taken along the line DD of FIG. 5a.
  • FIG. 6 is a cross-sectional view taken along the line EE of FIG. 6a. It is a top view when the end part of a pipe lining material and a tow belt are covered with a closed tube.
  • FIG. 5 is a cross-sectional view taken along the line FF of FIG. 7a. It is explanatory drawing which shows the state which the pipe lining material is inverted and inserted into the existing pipe, and the pipe lining material is heated and hardened. It is a front view which shows the pipe lining material of a multilayer structure. It is sectional drawing which shows the state which attached the tow belt to the pipe lining material of a multilayer structure. It is the top view when the end part of the tube lining material of a multi-layer structure and the tow belt are covered with a closed tube.
  • 11 is a cross-sectional view taken along the line GG of FIG. 11a.
  • FIG. 1 shows a pipe lining material 10 for lining the inner wall surface of an existing pipe.
  • the tube lining material 10 is made of a flexible tubular resin absorbent 11 and a highly airtight plastic film 12 such as polyethylene, polypropylene, nylon, or vinyl chloride that covers the outer peripheral surface (which becomes the inner peripheral surface after inversion). It has become.
  • the tubular resin absorbent 11 is a non-woven fabric using plastic fibers such as polyamide, polyester, or polypropylene, a woven fabric, or a mat, or a woven fabric using glass fibers, or a mat, or a non-woven fabric in which the above plastic fibers and glass fibers are combined.
  • a woven fabric, or a mat a strip-shaped resin absorbent having a predetermined width and a predetermined length is rolled, and both end portions 11a thereof are abutted and sewn.
  • a tape 11b made of polyurethane, polyethylene or polypropylene is adhered to the butt portion 11a, and the plastic film 12 is heat-welded to the entire outer peripheral surface of the rolled tubular resin absorbent material 11.
  • the tip portion 10a of the pipe lining material 10 is folded back and attached to a reversing nozzle of a reversing machine (not shown), and a tubular resin absorbing material 13 is inserted into the end portion 10b.
  • the tubular resin absorbent 13 is woven with a rope and used to close the end portion 10b of the pipe lining material 10, and is also used to attach a tow belt that pulls a hot water hose, as will be described later.
  • the tubular resin absorbent 13 is made of the same material as the tubular resin absorbent 12, is thinner than that, and is provided at the end portion 10b over a predetermined length in the pipe length direction.
  • the tubular resin absorbent 13 is fixed at a plurality of locations on the tip portion 10a side of the tube lining material by heat welding or by using an adhesive or the like so as not to be displaced from the tubular resin absorbent 11.
  • FIG. 2a is a top view of the flattened pipe lining material 10
  • FIG. 2b is a cross-sectional view taken along the line AA of FIG. 2a
  • FIG. 2c is a front view seen from the line BB of FIG. 2a. It is a figure.
  • the tubular resin absorbent 13 is provided at the terminal portion 10b of the pipe lining material 10 toward the tip portion 10a over a predetermined length t1.
  • FIG. 3 the process of processing the terminal portion 10b of the pipe lining material 10 is illustrated.
  • the cross-sectional view shown in each figure is not an actual size but an enlarged view in the vertical direction in order to clearly show the cross-sectional structure.
  • the terminal portion 10b of the pipe lining material 10 has a width of t2 in the length direction on both sides of the pipe lining material in the width direction (vertical direction in FIG. 3) in a state where the pipe lining material is flattened. It is cut diagonally with a length of w1 in the direction, and the cut surface is indicated by reference numerals 10c and 10d.
  • the width w2 of the pipe lining material 10 is set to 270 mm in a flat state
  • t2 is set to 200 mm
  • w1 is set to 80 mm. Will be done.
  • specific set values of various dimensions will be described with parentheses after the reference numerals, and the set values indicate values when the pipe lining material 10 has a diameter of 200 mm and a thickness of 7.5 mm.
  • the outer tubular resin absorbent material 11 is turned over so that the inner tubular resin absorbent material 13 is exposed over a predetermined length.
  • a long tow belt 14 for pulling the hot water hose is placed on the exposed tubular resin absorbent 13 in the center when viewed in the width direction of the pipe lining material 10. It is attached so as to extend to the outside of the material.
  • the tow belt 14 is a belt-shaped belt having a length t6 (about 850 mm) and a width w3 (70 mm), which is made of polyester and has a tensile strength of 2 tons or more.
  • the tow belt 14 is attached to the tubular resin absorbent material 13 by folding back and sewing one end 14a thereof, whereby the tow belt 14 is firmly attached to the tubular resin absorbent material 13.
  • tubular resin absorbent material 13 when viewed in the length direction of the pipe lining material, t3 (100 mm) from the inner end of the cut surface 10c and 10d, and t4 (50 mm) from the end 14a to t4 (50 mm) of the tow belt 14.
  • Rope braided holes 13a (10 in the embodiment) are formed on both sides of the tow belt 14 at a pitch of 20 mm.
  • the tubular resin absorbent 13 is woven with a rope 15 made of PP (polypropylene) resin through a rope weaving hole 13a and closed.
  • a space 13b is formed in the central portion of the tubular resin absorbent material 13, and the resin injection pipe 16 is inserted into this space 13b to form the tubular resin absorbent materials 11 and 13. This is done so that the thermosetting resin can be impregnated.
  • the tow belt 14 may be directly attached to the rope 15.
  • the tubular resin absorbent 13 is woven with the rope 15, the tubular resin absorbent 11 is turned back to its original state.
  • the end portion 10b of the pipe lining material 10 and the tow belt 14 have the same diameter as the outer diameter of the pipe lining material 10 and have a length extending outward from the end portion 10b. It is covered with a closed tube 17 of t5 (500 mm), for example, composed of three layers of PE (polyethylene), NY (nylon) and PE (polyethylene).
  • This coating is performed by opening one end of the sealing tube 17 on the tow belt side as an open end 17a and heat-welding the other end 17b to the plastic film 12 of the pipe lining material end portion 10b to seal it airtightly.
  • the length t5 of the sealing tube 17 extending outward from the end portion 10b of the pipe lining material is set to be a plurality of times the width w3 of the tow belt 14, for example, about 7 times or more.
  • the end portion 10b of the pipe lining material 10 and the portion 17'shown by the alternate long and short dash line are cut off according to the shape of the tow belt 14.
  • the portion indicated by the alternate long and short dash line that has been cut out and divided into two pieces is heat-welded and airtightly sealed so as to create a small space between the pipe lining material end portion 10b and the traction belt 14.
  • a loop 14b is formed at the other end of the tow belt 14, and a hot water hose 18 is attached to the tow belt 14 via a rope 19 attached to the loop 14b.
  • the tubular resin absorbers 11 and 13 have thermosetting properties such as unsaturated polyester resin, vinyl ester resin, and epoxy resin before attaching the tow belt 14 and the sealing tube 17 or before attaching the hot water hose.
  • the resin is impregnated.
  • the thermosetting resin is impregnated after the sealing tube 17 is attached, the resin injection pipe 16 is inserted into the space 13b of the tubular resin absorbent 13 from the open end 17a of the sealing tube 17 as shown in FIG. 6b. To impregnate the resin.
  • the pipe lining material 10 having the end portion processed in this way is attached to the reversing nozzle of the reversing machine (not shown) with the tip portion 10a folded back.
  • the pipe lining material 10 is inserted into the existing pipe while being inverted.
  • the air pressure is maintained and a large number in the length direction of the hot water hose 18 is maintained.
  • Hot water is sprayed onto the pipe lining material 10 from the provided injection holes (not shown). By this spraying, the thermosetting resin impregnated in the tubular resin absorbents 11 and 13 is cured, and then the portion protruding from the existing pipe 20 is cut, and the lining work is completed.
  • the end portion is closed by knitting a tubular resin absorbent material with a rope instead of tightening bolts as in the conventional case, so that the end portion surface is uneven. Since there are no metal fittings such as bolts and nuts, the end part has a flexible structure, and it can be effectively used for a reversing device that reverses and inserts the pipe lining material by passing it through the slit-shaped seal opening. it can. Further, in the closing by knitting the rope, the rope 15 is a pipe lining material because the additional tubular resin absorbent material 13 inserted in the tubular resin absorbent material 11 is woven instead of the original tubular resin absorbent material 11 being woven. The above-mentioned effect can be further improved without being exposed to the outer surface of 10.
  • the end portion is closed by bolting by tightening two bolts, whereas in this embodiment, a plurality of rope knitting holes 13a are provided and tightly knitted by the rope 15 to form a pipe lining material. Since the end portion is closed, the pressure resistance of the pipe lining material can be improved.
  • the sealing tube 17 that seals the end portion 10b of the pipe lining material 10 has the tow belt side end portion open as an open end 17a, so that the tubular resin absorbers 11 and 13 are impregnated with the resin.
  • the air mixed in is discharged from the ends of the tubular resin absorbers 11 and 13 to the outside through the open end 17a of the sealing tube 17 due to the inverted air pressure as shown by the dotted arrows in FIG. It is discharged.
  • the pipe lining material 10 has no air pool, so that the lining quality can be improved.
  • the length t5 extending outward from the terminal portion 10b of the pipe lining material 10 of the closed tube 17 is long and the tow belt 14 is contained in this portion, the airtightness is improved and the pipe lining material 10 is inverted. At the time of curing, it is possible to obtain the effect that hot water and air are less likely to leak to the outside and the pressure resistance can be improved.
  • Example 1 the pipe lining material 10 was a single-layer tubular resin absorbent material, but the pipe lining material may be made of a multi-layer tubular resin absorbent material.
  • a tube lining material is shown in FIG.
  • the tube lining material 30 has two layers, a tubular resin absorbent material 31 as an outer layer and a tubular resin absorbent material 33 as an inner layer, and a plastic film 32 of the same material as the plastic film 12 is provided on the entire outer peripheral surface of the tubular resin absorbent material 31. Is heat welded.
  • the tubular resin absorbents 31 and 33 both have the same length in the longitudinal direction, are made of the same material as the tubular resin absorbent 11 of the tube lining material 10, and have the same layer thickness, and any of the tubular resin absorbents 31 and 33 has the same layer thickness. Has a structure that can be impregnated with a thermosetting resin.
  • the diameter of the tubular resin absorbent material 33 is set so that there is no gap between the layers of the tubular resin absorbent material 31 and 33 when the pipe lining material 30 is expanded in a circular cross section, and the tubular resin absorbent materials 31 and 33 are set to each other. It is fixed by adhesive or heat welding at multiple locations so that it does not shift.
  • the tubular resin absorbent material 33 has a smaller diameter than the tubular resin absorbent material 31, so that the tubular resin absorbent material 33 has a bent portion 33a as shown in FIG. It can be folded in the state.
  • the end portion can be processed in the same manner as with the single-layer pipe lining material 10.
  • the terminal portion of the pipe lining material 30 is cut on both sides in the width direction of the pipe lining material 30 in a flat state, and the tubular resin absorbent 33 of the inner layer has a predetermined length.
  • the tubular resin absorbent 31 in the outer layer is turned over so as to be exposed across.
  • a tow belt 14 is sewn on the exposed upper portion of the tubular resin absorbent 33 by folding back one end 14a at the center in the width direction of the pipe lining material 30.
  • the tubular resin absorbent material 33 is woven with a rope 15 at the same place as the tubular resin absorbent material 13 of the first embodiment, and the end portion thereof is closed.
  • the braiding with the rope 15 a space is created in the central portion of the tubular resin absorbent material 33 as in the first embodiment, and the resin injection pipe 16 is inserted into this space, and the thermosetting resin is inserted into the tubular resin absorbent materials 31 and 33. Is done so that it can be impregnated.
  • the tubular resin absorbent 31 is turned over to the original state as in the first embodiment.
  • one end of the end portion 30b and the tow belt 14 of the pipe lining material 30 is opened as an open end 17a and the other end 17b is the end portion of the pipe lining material, as in the first embodiment. It is covered with a closed tube 17 that is heat welded to 30b.
  • the portion 17'shown by the alternate long and short dash line is cut off according to the shape of the end portion 30b of the pipe lining material 30 and the tow belt 14, and the portion indicated by the alternate long and short dash line is cut out and divided into two pieces.
  • It is heat-welded and airtightly sealed so that a small space is formed between the pipe lining material end portion 30b and the traction belt 14.
  • a loop 14b is formed at the other end of the tow belt 14, and a hot water hose 18 is attached to the tow belt 14 via a rope 19 attached to the loop 14b.
  • Example 2 the same effect as in Example 1 can be obtained.
  • the tow belt can be attached by using the tubular resin absorbent material in the inner layer. Therefore, as in the first embodiment, the tubular resin absorbent material 13 for attaching the tow belt. There is an advantage that there is no need to interpolate.
  • the pipe lining material has a multi-layer structure of two or more layers, the tow belt is attached to the tubular resin absorbent material of the inner layer adjacent to the outermost layer.
  • Tube lining material 11 Tube lining material 11
  • Tubular resin absorber 12 Plastic film 14
  • Tow belt 15 Rope 16
  • Resin injection pipe 17 Sealed tube 18
  • Hot water hose 20 Existing pipe 30
  • Tube lining material 31 33 Tubular resin absorber

Abstract

In this invention, a tubular resin-absorbing material 13 at a terminal portion of a pipe lining material 10 has attached thereto a pull belt 14 that pulls a hot water hose 18 and extends from the pipe lining material terminal portion to the exterior. The pull belt and the terminal portion of the pipe lining material are covered by a seal tube 17 whereof the end portion 17a on the pull belt side is open, and the end portion 17b on other side is heat-welded onto the pipe lining material terminal portion. The tubular resin absorbing material 13 whereto the pull belt has been attached is woven in the width direction with a rope 15, which seals the terminal portion of the tubular resin absorbing material.

Description

管ライニング材及びその製造方法Tube lining material and its manufacturing method
 本発明は、柔軟な管状樹脂吸収材からなる管路更生用の管ライニング材及びその製造方法に関する。 The present invention relates to a pipe lining material for pipeline rehabilitation made of a flexible tubular resin absorbent material and a method for manufacturing the same.
 地中に埋設された下水道管、上水道管などの既設管が老朽化した場合に、熱硬化性樹脂を含浸した管状樹脂吸収材からなる管ライニング材を既設管内に反転、挿入して既設管を更生する工法が知られている(特許文献1)。この工法で使用される管ライニング材の終端部は、ボルトとナットの締付けにより閉止され、密閉チューブによって気密に被覆されている。管ライニング材の既設管への反転、挿入が完了すると、終端部に取り付けられた温水ホースから供給される温水が管ライニング材にシャワリングされ、熱硬化性樹脂が加熱、硬化されて、既設管がライニングされる。 When existing pipes such as sewer pipes and water pipes buried in the ground deteriorate, a pipe lining material made of a tubular resin absorbent material impregnated with thermosetting resin is inverted and inserted into the existing pipe to insert the existing pipe. A rehabilitation method is known (Patent Document 1). The end of the pipe lining used in this method is closed by tightening bolts and nuts and is airtightly covered with a sealed tube. When the pipe lining material is inverted and inserted into the existing pipe, the hot water supplied from the hot water hose attached to the end is shuffled to the pipe lining material, and the thermosetting resin is heated and cured to heat and cure the existing pipe. Is lined.
 特許文献1には、管ライニング材の終端部に温水ホースを取り付ける方法として、管ライニング材の終端部を閉止するボルトに取付ベルトを固定し、該取付ベルトを介して温水ホースを取り付ける方法が記載されている。また、同文献には、管ライニング材の終端部を気密にシールする密閉チューブに温水ホースを取り付ける方法、あるいは2層構造の管ライニング材の場合は、外層の管状樹脂吸収材の端部を延長してその端部に温水ホースを取り付ける方法も記載されている。 Patent Document 1 describes, as a method of attaching a hot water hose to the end portion of a pipe lining material, a method of fixing a mounting belt to a bolt that closes the end portion of the pipe lining material and attaching the hot water hose via the mounting belt. Has been done. Further, in the same document, a method of attaching a hot water hose to a closed tube that airtightly seals the end portion of the pipe lining material, or in the case of a two-layer structure pipe lining material, the end portion of the tubular resin absorbent material of the outer layer is extended. It also describes how to attach a hot water hose to its end.
 特許文献2には、管ライニング材を反転させるために、一定長さの管ライニング材をスリット状の引き込み口を介して引き込んだ後、引き込み口を密閉し、出口を開放して圧縮空気をチャンバー内に送りこみ、管ライニング材を既設管内に反転、挿入する構成が記載されている。この構成では、一定長さの管ライニング材を反転させて既設管内に挿入した後、出口を密閉し、引き込み口を開放して、チャンバー内に新たな一定長さの管ライニング材を引き込み、上述した動作を繰り返すことにより、管ライニング材を長距離に渡って既設管内に連続的に反転挿入することができる。 In Patent Document 2, in order to invert the pipe lining material, a pipe lining material having a certain length is drawn in through a slit-shaped inlet, the inlet is closed, the outlet is opened, and compressed air is chambered. A configuration is described in which the pipe lining material is fed into the existing pipe and inverted and inserted into the existing pipe. In this configuration, after the pipe lining material of a certain length is inverted and inserted into the existing pipe, the outlet is sealed, the inlet is opened, and a new pipe lining material of a certain length is drawn into the chamber. By repeating this operation, the pipe lining material can be continuously inverted and inserted into the existing pipe over a long distance.
特開2001-105495号公報Japanese Unexamined Patent Publication No. 2001-105495 特表2012-516251号公報Special Table 2012-516251
 管ライニング材に含浸されている熱硬化性樹脂の硬化は、管ライニング材の終端部に取り付けた温水ホースから供給される温水により行われる。特許文献1に記載のように、管ライニング材の終端部を密閉する密閉チューブに温水ホースを取り付ける場合は、密閉チューブがプラスチックからできているために、強度が弱く、温水ホースを牽引するのが困難である、という問題がある。また、管ライニング材の終端部が密閉チューブによって気密に密閉されるため、管ライニング材に溜まったエアーを反転時に排出できないという欠点があるとともに、管ライニング材の反転、硬化時の耐圧性が悪いという問題もある。 The thermosetting resin impregnated in the pipe lining material is cured by hot water supplied from a hot water hose attached to the end of the pipe lining material. As described in Patent Document 1, when the hot water hose is attached to a closed tube that seals the end of the pipe lining material, the strength is weak because the closed tube is made of plastic, and the hot water hose is towed. There is a problem that it is difficult. In addition, since the end of the pipe lining material is hermetically sealed by a sealed tube, there is a drawback that the air accumulated in the pipe lining material cannot be discharged at the time of reversal, and the pressure resistance at the time of reversing and curing of the pipe lining material is poor. There is also the problem.
 2層構造の管ライニング材で外層の管状樹脂吸収材の端部を延長してその端部に温水ホースを取り付ける構成では、内層と外層の接触面が不織布であるため気密な構造にするのが困難であるとともに、外層が強度的に弱く、温水ホースを牽引するのが難しい、という問題がある。 In a configuration in which the end of the tubular resin absorbent material in the outer layer is extended with a two-layer pipe lining material and a hot water hose is attached to the end, the contact surface between the inner layer and the outer layer is a non-woven fabric, so the structure should be airtight. In addition to being difficult, there is a problem that the outer layer is weak in strength and it is difficult to pull the hot water hose.
 また、管ライニングの終端部を閉止するために用いたボルトなどの金具に取付ベルトを固定し、この取付ベルトを介して温水ホースを取り付ける場合は、該金具が管ライニング材の終端部通過を邪魔して、温水ホースを円滑に既設管内に挿入するのが難しい、という問題があった。 In addition, when the mounting belt is fixed to a metal fitting such as a bolt used to close the end of the pipe lining and the hot water hose is attached via this mounting belt, the metal fitting obstructs the passage of the terminal of the pipe lining material. Therefore, there is a problem that it is difficult to smoothly insert the hot water hose into the existing pipe.
 したがって、本発明は、このような問題点を解決するためになされたもので、確実に温水ホースを牽引でき、管ライニング材に溜まったエアーを反転時に排出することができるとともに、管ライニング材終端部がスリット状のシール開口部を円滑に通過できる管ライニング材並びにその製造方法を提供することを課題とする。 Therefore, the present invention has been made to solve such a problem, and the hot water hose can be reliably towed, the air accumulated in the pipe lining material can be discharged at the time of reversal, and the end of the pipe lining material can be discharged. An object of the present invention is to provide a pipe lining material capable of smoothly passing a portion through a slit-shaped seal opening and a method for manufacturing the same.
 本発明は、
 熱硬化性樹脂を含浸できる柔軟な管状樹脂吸収材と、該管状樹脂吸収材の外周面を被覆する気密性のプラスチックフィルムを有し、既設管内に反転、挿入されたあと、温水ホースから供給される温水によって熱硬化性樹脂が加熱、硬化される管ライニング材であって、
 管ライニング材終端部の管状樹脂吸収材に、温水ホースを牽引し該管ライニング材終端部から外部に延びる牽引ベルトが取り付けられ、
 前記牽引ベルトを取り付けた管状樹脂吸収材が幅方向にロープで編み込まれて管状樹脂吸収材の終端部が閉止され、
 前記管ライニング材の終端部並びに牽引ベルトは、牽引ベルト側端部が開放し他方側端部が管ライニング材終端部と熱溶着される密閉チューブで被覆されることを特徴とする。
The present invention
It has a flexible tubular resin absorbent that can be impregnated with thermosetting resin and an airtight plastic film that covers the outer peripheral surface of the tubular resin absorbent, and is supplied from a hot water hose after being inverted and inserted into an existing pipe. A tube lining material in which a thermosetting resin is heated and cured by warm water.
A tow belt that pulls a hot water hose and extends outward from the end of the pipe lining material is attached to the tubular resin absorber at the end of the pipe lining material.
The tubular resin absorber to which the tow belt is attached is woven with a rope in the width direction, and the end portion of the tubular resin absorber is closed.
The end portion of the pipe lining material and the tow belt are characterized in that the end portion on the side of the tow belt is open and the other end portion is covered with a closed tube which is heat-welded to the end portion of the pipe lining material.
 また、本発明は、
 熱硬化性樹脂を含浸できる単層又は多層の柔軟な管状樹脂吸収材と、該管状樹脂吸収材の外周面を被覆する気密性のプラスチックフィルムを有し、既設管内に反転、挿入されたあと、温水ホースから供給される温水によって熱硬化性樹脂が加熱、硬化される管ライニング材を製造する方法であって、
 単層の管ライニング材の場合は、その終端部の管状樹脂吸収材内に管状樹脂吸収材を取り付け、管ライニング材終端部の幅方向両側を切断する工程と、
 管状樹脂吸収材を管ライニング材終端部と反対方向にめくり返して内部の管状樹脂吸収材を露出する工程と、
 前記露出した管状樹脂吸収材に、温水ホースを牽引し該管ライニング材終端部から外部に延びる牽引ベルトを取り付ける工程と、
 前記露出した管状樹脂吸収材を幅方向にロープで編み込んで管状樹脂吸収材を閉止する工程と、
 前記めくり返した管状樹脂吸収材を元の状態にめくり戻す工程と、
 前記管ライニング材の終端部並びに牽引ベルトを、牽引ベルト側端部が開放する密閉チューブで被覆し、該密閉チューブの他方側端部と管ライニング材終端部を熱溶着する工程と、
 を備えることを特徴とする。
In addition, the present invention
It has a single-layer or multi-layer flexible tubular resin absorbent that can be impregnated with a thermosetting resin, and an airtight plastic film that covers the outer peripheral surface of the tubular resin absorbent, and after being inverted and inserted into an existing pipe, A method for producing a tube lining material in which a thermosetting resin is heated and cured by hot water supplied from a hot water hose.
In the case of a single-layer pipe lining material, a step of installing the tubular resin absorbent material in the tubular resin absorbent material at the end portion and cutting both sides in the width direction of the pipe lining material end portion,
The process of turning over the tubular resin absorbent material in the direction opposite to the end of the tube lining material to expose the internal tubular resin absorbent material,
A step of towing a hot water hose and attaching a tow belt extending outward from the end of the pipe lining material to the exposed tubular resin absorbent material.
The step of weaving the exposed tubular resin absorbent material with a rope in the width direction to close the tubular resin absorbent material, and
The process of turning over the turned-up tubular resin absorber to its original state and
A step of covering the end portion of the pipe lining material and the tow belt with a sealing tube opened by the tow belt side end portion, and heat-welding the other side end portion of the sealing tube and the pipe lining material end portion.
It is characterized by having.
 本発明では、管状樹脂吸収材をロープで編み込んで閉止しているので、管ライニング材終端部表面に凹凸が少なくなるとともに、終端部を柔軟な構造にすることができる。これにより管ライニング材の終端部がスリット状のシール開口部を円滑に通過することができるので、終端部に連結された温水ホースを円滑に既設管内に導くことが可能になる。また、管ライニング材終端部を封止する密閉チューブの牽引ベルト側端部が開放しており、管状樹脂吸収材に混入したエアーが開放した端部から外部に排出されるので、管ライニング材にエアー溜まりがなくなり、ライニング品質を向上させることができる。 In the present invention, since the tubular resin absorbent material is woven with a rope and closed, the surface of the end portion of the pipe lining material has less unevenness, and the end portion can have a flexible structure. As a result, the end portion of the pipe lining material can smoothly pass through the slit-shaped seal opening, so that the hot water hose connected to the end portion can be smoothly guided into the existing pipe. In addition, the end of the tow belt side of the sealed tube that seals the end of the pipe lining material is open, and the air mixed in the tubular resin absorber is discharged to the outside from the open end, so it can be used as a pipe lining material. The air pool is eliminated and the lining quality can be improved.
管ライニング材の外観を示す斜視図である。It is a perspective view which shows the appearance of the pipe lining material. 管ライニング材を扁平にした状態を上から見た上面図である。It is the top view which looked at the state which made the tube lining material flat. 図2aのA-A線に沿った断面図である。It is sectional drawing which follows the AA line of FIG. 2a. 図2aのB-B線から見た正面図である。It is a front view seen from the BB line of FIG. 2a. 管ライニング材の終端部の両側を切断したときの管ライニング材の上面図である。It is a top view of the pipe lining material when both sides of the end portion of the pipe lining material are cut. 露出した管状樹脂吸収材を示す上面図である。It is a top view which shows the exposed tubular resin absorbent material. 図4aのC-C線に沿った断面図である。It is sectional drawing which follows the CC line of FIG. 4a. 管状樹脂吸収材に温水ホースを牽引する牽引ベルトを取り付けたときの管ライニング材の上面図である。It is a top view of the pipe lining material when the tow belt for pulling a hot water hose is attached to the tubular resin absorbent material. 図5aのD-D線に沿った断面図である。FIG. 5 is a cross-sectional view taken along the line DD of FIG. 5a. 露出した管状樹脂吸収材をロープで編み込んだときの上面図である。It is a top view when the exposed tubular resin absorbent material is woven with a rope. 図6aのE-E線に沿った断面図である。6 is a cross-sectional view taken along the line EE of FIG. 6a. 管ライニング材の終端部と牽引ベルトを密閉チューブで被覆したときの上面図である。It is a top view when the end part of a pipe lining material and a tow belt are covered with a closed tube. 図7aのF-F線に沿った断面図である。FIG. 5 is a cross-sectional view taken along the line FF of FIG. 7a. 管ライニング材が既設管内に反転、挿入されて管ライニング材が加熱、硬化される状態を示す説明図である。It is explanatory drawing which shows the state which the pipe lining material is inverted and inserted into the existing pipe, and the pipe lining material is heated and hardened. 多層構造の管ライニング材を示す正面図である。It is a front view which shows the pipe lining material of a multilayer structure. 多層構造の管ライニング材に牽引ベルトを取り付けた状態を示す断面図である。It is sectional drawing which shows the state which attached the tow belt to the pipe lining material of a multilayer structure. 多層構造の管ライニング材の終端部と牽引ベルトを密閉チューブで被覆したときの上面図である。It is the top view when the end part of the tube lining material of a multi-layer structure and the tow belt are covered with a closed tube. 図11aのG-G線に沿った断面図である。11 is a cross-sectional view taken along the line GG of FIG. 11a.
 以下、添付した図を参照して本発明の実施形態を詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the attached figures.
 図1には、既設管の内壁面をライニングする管ライニング材10が図示されている。管ライニング材10は、柔軟な管状樹脂吸収材11と、その外周面(反転後は内周面となる)を被覆するポリエチレン、ポリプロピレン、ナイロン、又は塩化ビニール等の気密性の高いプラスチックフィルム12からなっている。 FIG. 1 shows a pipe lining material 10 for lining the inner wall surface of an existing pipe. The tube lining material 10 is made of a flexible tubular resin absorbent 11 and a highly airtight plastic film 12 such as polyethylene, polypropylene, nylon, or vinyl chloride that covers the outer peripheral surface (which becomes the inner peripheral surface after inversion). It has become.
 管状樹脂吸収材11は、ポリアミド、ポリエステル、ポリプロピレンなどのプラスチック繊維を用いた不織布、織布、あるいはマット、あるいはガラス繊維を用いた織布、あるいはマット、あるいは上記プラスチック繊維とガラス繊維を組み合わせた不織布、織布、あるいはマットからなり、所定幅で所定長さの帯状樹脂吸収材を丸め、その両端部11aが突き合わされて縫製される。突き合わせ部11aには、ポリウレタン、ポリエチレンあるいはポリプロピレン製のテープ11bが被着され、丸められた管状樹脂吸収材11の外周面全体にプラスチックフィルム12が熱溶着される。 The tubular resin absorbent 11 is a non-woven fabric using plastic fibers such as polyamide, polyester, or polypropylene, a woven fabric, or a mat, or a woven fabric using glass fibers, or a mat, or a non-woven fabric in which the above plastic fibers and glass fibers are combined. , A woven fabric, or a mat, a strip-shaped resin absorbent having a predetermined width and a predetermined length is rolled, and both end portions 11a thereof are abutted and sewn. A tape 11b made of polyurethane, polyethylene or polypropylene is adhered to the butt portion 11a, and the plastic film 12 is heat-welded to the entire outer peripheral surface of the rolled tubular resin absorbent material 11.
 管ライニング材10の先端部10aは、反転機(不図示)の反転ノズルに折り返して取り付けられ、終端部10bには、管状樹脂吸収材13が内挿される。管状樹脂吸収材13は、ロープで編み込んで管ライニング材10の終端部10bを閉止するのに用いられ、また、後述するように、温水ホースを牽引する牽引ベルトを取り付けるために用いられる。管状樹脂吸収材13は、管状樹脂吸収材12と同じ材質で、厚さはそれより薄く、終端部10bに管長方向に所定長さに渡って設けられる。管状樹脂吸収材13は管状樹脂吸収材11と位置ずれしないように、管ライニング材先端部10a側が複数個所で熱溶着によりあるいは接着剤などを用いて固定される。 The tip portion 10a of the pipe lining material 10 is folded back and attached to a reversing nozzle of a reversing machine (not shown), and a tubular resin absorbing material 13 is inserted into the end portion 10b. The tubular resin absorbent 13 is woven with a rope and used to close the end portion 10b of the pipe lining material 10, and is also used to attach a tow belt that pulls a hot water hose, as will be described later. The tubular resin absorbent 13 is made of the same material as the tubular resin absorbent 12, is thinner than that, and is provided at the end portion 10b over a predetermined length in the pipe length direction. The tubular resin absorbent 13 is fixed at a plurality of locations on the tip portion 10a side of the tube lining material by heat welding or by using an adhesive or the like so as not to be displaced from the tubular resin absorbent 11.
 図2aは管ライニング材10を扁平にした状態を上から見た上面図、図2bは図2aのA-A線に沿った断面図、図2cは図2aのB-B線から見た正面図である。各図から分かるように、管状樹脂吸収材13は、管ライニング材10の終端部10bで先端部10aに向かって所定長さt1に渡って設けられている。 FIG. 2a is a top view of the flattened pipe lining material 10, FIG. 2b is a cross-sectional view taken along the line AA of FIG. 2a, and FIG. 2c is a front view seen from the line BB of FIG. 2a. It is a figure. As can be seen from each figure, the tubular resin absorbent 13 is provided at the terminal portion 10b of the pipe lining material 10 toward the tip portion 10a over a predetermined length t1.
 図3以降には、管ライニング材10の終端部10bを加工する過程が図示されている。なお、各図において示す断面図は、断面構造を明瞭に示すため、実寸ではなく、垂直方向が拡大された図になっている。 From FIG. 3, the process of processing the terminal portion 10b of the pipe lining material 10 is illustrated. In addition, the cross-sectional view shown in each figure is not an actual size but an enlarged view in the vertical direction in order to clearly show the cross-sectional structure.
 図3に示したように、管ライニング材10の終端部10bは、管ライニング材を扁平にした状態で、管ライニング材の幅方向(図3では上下方向)両側で長さ方向にt2、幅方向にw1の長さで斜めに切断され、その切断面が符号10c、10dで示されている。例えば、管ライニング材10が断面円形にされたとき200mm直径で厚さが7.5mmの場合、管ライニング材10は扁平にした状態で幅w2が270mmとなり、t2は200mm、w1は80mmに設定される。以下、諸寸法の具体的な設定値を符号の後に括弧を付して記載するが、その設定値は、管ライニング材10が200mm直径で厚さが7.5mmの場合の値を示す。 As shown in FIG. 3, the terminal portion 10b of the pipe lining material 10 has a width of t2 in the length direction on both sides of the pipe lining material in the width direction (vertical direction in FIG. 3) in a state where the pipe lining material is flattened. It is cut diagonally with a length of w1 in the direction, and the cut surface is indicated by reference numerals 10c and 10d. For example, when the pipe lining material 10 has a circular cross section and has a diameter of 200 mm and a thickness of 7.5 mm, the width w2 of the pipe lining material 10 is set to 270 mm in a flat state, t2 is set to 200 mm, and w1 is set to 80 mm. Will be done. Hereinafter, specific set values of various dimensions will be described with parentheses after the reference numerals, and the set values indicate values when the pipe lining material 10 has a diameter of 200 mm and a thickness of 7.5 mm.
 管ライニング材10は、図4a、図4bに示したように、内部の管状樹脂吸収材13が所定長さに渡って露出するように、外部の管状樹脂吸収材11がめくり返される。 As shown in FIGS. 4a and 4b, in the tube lining material 10, the outer tubular resin absorbent material 11 is turned over so that the inner tubular resin absorbent material 13 is exposed over a predetermined length.
 露出した管状樹脂吸収材13の上部には、図5a、図5bに図示したように、温水ホースを牽引する長尺の牽引ベルト14が管ライニング材10の幅方向に見て中央に、管ライニング材外部に延びるように、取り付けられる。牽引ベルト14は、長さt6(約850mm)、幅w3(70mm)の帯状ベルトで、ポリエステルから作られ引張強度2t以上の強度を有している。牽引ベルト14の管状樹脂吸収材13への取り付けは、その一端14aを折り返して縫い付けることにより行われ、これにより牽引ベルト14は強固に管状樹脂吸収材13に取り付けられる。また、管状樹脂吸収材13には、管ライニング材の長さ方向に見て、切断面10c、10dの内側端部からt3(100mm)、牽引ベルト14の端部14aからt4(50mm)のところで牽引ベルト14の両側に20mmピッチでロープ編み込み穴13a(実施例では10個)が形成される。 As shown in FIGS. 5a and 5b, a long tow belt 14 for pulling the hot water hose is placed on the exposed tubular resin absorbent 13 in the center when viewed in the width direction of the pipe lining material 10. It is attached so as to extend to the outside of the material. The tow belt 14 is a belt-shaped belt having a length t6 (about 850 mm) and a width w3 (70 mm), which is made of polyester and has a tensile strength of 2 tons or more. The tow belt 14 is attached to the tubular resin absorbent material 13 by folding back and sewing one end 14a thereof, whereby the tow belt 14 is firmly attached to the tubular resin absorbent material 13. Further, in the tubular resin absorbent material 13, when viewed in the length direction of the pipe lining material, t3 (100 mm) from the inner end of the cut surface 10c and 10d, and t4 (50 mm) from the end 14a to t4 (50 mm) of the tow belt 14. Rope braided holes 13a (10 in the embodiment) are formed on both sides of the tow belt 14 at a pitch of 20 mm.
 管状樹脂吸収材13は、図6a、図6bに示したように、PP (ポリプロピレン) 樹脂製のロープ15でロープ編み込み穴13aを介して編み込まれ、閉止される。なお、ロープ15による編み込みは、図6bに示したように、管状樹脂吸収材13の中央部にスペース13bができ、このスペース13bに樹脂注入パイプ16を挿入して、管状樹脂吸収材11、13に熱硬化性樹脂が含浸できるように、行われる。なお、牽引ベルト14は直接ロープ15に取り付けるようにしてもよい。 As shown in FIGS. 6a and 6b, the tubular resin absorbent 13 is woven with a rope 15 made of PP (polypropylene) resin through a rope weaving hole 13a and closed. In the braiding with the rope 15, as shown in FIG. 6b, a space 13b is formed in the central portion of the tubular resin absorbent material 13, and the resin injection pipe 16 is inserted into this space 13b to form the tubular resin absorbent materials 11 and 13. This is done so that the thermosetting resin can be impregnated. The tow belt 14 may be directly attached to the rope 15.
 管状樹脂吸収材13がロープ15で編み込まれた後、管状樹脂吸収材11が元の状態にめくり戻される。そのあと、図7a、図7bに図示したように、管ライニング材10の終端部10b並びに牽引ベルト14は、管ライニング材10の外径と同径で、その終端部10bから外部に延びる長さt5(500mm)の、例えば、PE(ポリエチレン)とNY(ナイロン)とPE(ポリエチレン)の3層からなる密閉チューブ17で被覆される。この被覆は、密閉チューブ17の牽引ベルト側一端を開放端17aとして開放させ、他端17bを管ライニング材終端部10bのプラスチックフィルム12と熱溶着させて気密に封止することにより行われる。なお、管ライニング材終端部10bから外部に延びる密閉チューブ17の長さt5は、牽引ベルト14の幅w3の複数倍、例えば約7倍以上に設定される。 After the tubular resin absorbent 13 is woven with the rope 15, the tubular resin absorbent 11 is turned back to its original state. After that, as shown in FIGS. 7a and 7b, the end portion 10b of the pipe lining material 10 and the tow belt 14 have the same diameter as the outer diameter of the pipe lining material 10 and have a length extending outward from the end portion 10b. It is covered with a closed tube 17 of t5 (500 mm), for example, composed of three layers of PE (polyethylene), NY (nylon) and PE (polyethylene). This coating is performed by opening one end of the sealing tube 17 on the tow belt side as an open end 17a and heat-welding the other end 17b to the plastic film 12 of the pipe lining material end portion 10b to seal it airtightly. The length t5 of the sealing tube 17 extending outward from the end portion 10b of the pipe lining material is set to be a plurality of times the width w3 of the tow belt 14, for example, about 7 times or more.
 密閉チューブ17は、被覆後、管ライニング材10の終端部10b並びに牽引ベルト14の形状に応じて2点鎖線で示した部分17’が切り取られる。切り取られて2枚に分断された一点鎖線で示す部分は、管ライニング材終端部10b並びに牽引ベルト14との間に僅かなスペースができるように、熱溶着されて気密に封止される。 After coating the closed tube 17, the end portion 10b of the pipe lining material 10 and the portion 17'shown by the alternate long and short dash line are cut off according to the shape of the tow belt 14. The portion indicated by the alternate long and short dash line that has been cut out and divided into two pieces is heat-welded and airtightly sealed so as to create a small space between the pipe lining material end portion 10b and the traction belt 14.
 牽引ベルト14の他方側端部にはループ14bが形成され、温水ホース18がこのループ14bに取り付けられたロープ19を介して牽引ベルト14に取り付けられる。 A loop 14b is formed at the other end of the tow belt 14, and a hot water hose 18 is attached to the tow belt 14 via a rope 19 attached to the loop 14b.
 なお、管状樹脂吸収材11、13には、牽引ベルト14並びに密閉チューブ17を取り付ける前あるいは後の段階で温水ホースを取り付ける前に、不飽和ポリエステル樹脂、ビニールエステル樹脂、エポキシ樹脂などの熱硬化性樹脂が含浸される。密閉チューブ17を取り付けた後で熱硬化性樹脂を含浸する場合は、図6bに示したように、樹脂注入パイプ16を密閉チューブ17の開放端17aから管状樹脂吸収材13のスペース13b内に挿入して樹脂を含浸するようにする。 The tubular resin absorbers 11 and 13 have thermosetting properties such as unsaturated polyester resin, vinyl ester resin, and epoxy resin before attaching the tow belt 14 and the sealing tube 17 or before attaching the hot water hose. The resin is impregnated. When the thermosetting resin is impregnated after the sealing tube 17 is attached, the resin injection pipe 16 is inserted into the space 13b of the tubular resin absorbent 13 from the open end 17a of the sealing tube 17 as shown in FIG. 6b. To impregnate the resin.
 このように終端部が加工された管ライニング材10は、先端部10aが折り返されて反転機(不図示)の反転ノズルに取り付けられる。管ライニング材10に圧縮エアーを作用させると、管ライニング材10は、反転しながら既設管内に挿入されていく。図8に示したように、温水ホース18が既設管20の終端からはみ出るまで管ライニング材10が反転、挿入されると、エアー圧を維持したままにして、温水ホース18の長さ方向に多数設けられた噴射孔(不図示)から温水が管ライニング材10に吹き付けられる。この吹き付けにより管状樹脂吸収材11、13に含浸されていた熱硬化性樹脂が硬化し、そのあと、既設管20からはみ出している部分が切断されて、ライニング作業が終了する。 The pipe lining material 10 having the end portion processed in this way is attached to the reversing nozzle of the reversing machine (not shown) with the tip portion 10a folded back. When compressed air is applied to the pipe lining material 10, the pipe lining material 10 is inserted into the existing pipe while being inverted. As shown in FIG. 8, when the pipe lining material 10 is inverted and inserted until the hot water hose 18 protrudes from the end of the existing pipe 20, the air pressure is maintained and a large number in the length direction of the hot water hose 18 is maintained. Hot water is sprayed onto the pipe lining material 10 from the provided injection holes (not shown). By this spraying, the thermosetting resin impregnated in the tubular resin absorbents 11 and 13 is cured, and then the portion protruding from the existing pipe 20 is cut, and the lining work is completed.
 本実施例の管ライニング材では、その終端部を閉止するのに、従来のように、ボルト締めによるのではなく、管状樹脂吸収材をロープで編み込んで閉止しているので、終端部表面に凹凸が少なくなるとともに、ボルトやナットなどの金具がないので、終端部は柔軟な構造となり、スリット状のシール開口部を通過させて管ライニング材を反転、挿入する反転装置に効果的に用いることができる。また、ロープ編み込みによる閉止は、本来の管状樹脂吸収材11を編み込むのではなく、管状樹脂吸収材11に内挿される追加的な管状樹脂吸収材13を編み込んでいるので、ロープ15が管ライニング材10の外表面に露出することがなく、上述した効果を更に向上させることができる。 In the pipe lining material of this embodiment, the end portion is closed by knitting a tubular resin absorbent material with a rope instead of tightening bolts as in the conventional case, so that the end portion surface is uneven. Since there are no metal fittings such as bolts and nuts, the end part has a flexible structure, and it can be effectively used for a reversing device that reverses and inserts the pipe lining material by passing it through the slit-shaped seal opening. it can. Further, in the closing by knitting the rope, the rope 15 is a pipe lining material because the additional tubular resin absorbent material 13 inserted in the tubular resin absorbent material 11 is woven instead of the original tubular resin absorbent material 11 being woven. The above-mentioned effect can be further improved without being exposed to the outer surface of 10.
 また、従来では、ボルト締めによる終端部閉止は、2本のボルト締めにより行うのに対して、本実施例では、複数のロープ編み込み穴13aを設けてロープ15により緊密に編み込んで管ライニング材の終端部を閉止しているので、管ライニング材の耐圧性を向上させることができる。 Further, in the conventional case, the end portion is closed by bolting by tightening two bolts, whereas in this embodiment, a plurality of rope knitting holes 13a are provided and tightly knitted by the rope 15 to form a pipe lining material. Since the end portion is closed, the pressure resistance of the pipe lining material can be improved.
 更に、本実施例では、管ライニング材10の終端部10bを封止する密閉チューブ17は、牽引ベルト側端部が開放端17aとして開放しているので、樹脂含浸時に管状樹脂吸収材11、13に混入したエアーは、管ライニング材反転時、図8で点線の矢印で示したように、反転エアー圧により管状樹脂吸収材11、13の端部から密閉チューブ17の開放端17aを経て外部に排出される。それにより、管ライニング材10にエアー溜まりがなくなるので、ライニング品質を向上させることができる。また、密閉チューブ17の管ライニング材10の終端部10bから外部に延びる長さt5が長く、この部分に牽引ベルト14が内在しているので、気密性が向上し、管ライニング材10を反転後硬化させるとき、温水やエアーが外部に漏れにくくなるとともに、耐圧性を向上させることができる、という効果が得られる。 Further, in this embodiment, the sealing tube 17 that seals the end portion 10b of the pipe lining material 10 has the tow belt side end portion open as an open end 17a, so that the tubular resin absorbers 11 and 13 are impregnated with the resin. When the pipe lining material is inverted, the air mixed in is discharged from the ends of the tubular resin absorbers 11 and 13 to the outside through the open end 17a of the sealing tube 17 due to the inverted air pressure as shown by the dotted arrows in FIG. It is discharged. As a result, the pipe lining material 10 has no air pool, so that the lining quality can be improved. Further, since the length t5 extending outward from the terminal portion 10b of the pipe lining material 10 of the closed tube 17 is long and the tow belt 14 is contained in this portion, the airtightness is improved and the pipe lining material 10 is inverted. At the time of curing, it is possible to obtain the effect that hot water and air are less likely to leak to the outside and the pressure resistance can be improved.
 実施例1では、管ライニング材10は単層の管状樹脂吸収材であったが、管ライニング材が多層の管状樹脂吸収材からなっている場合がある。このような管ライニング材が図9に図示されている。管ライニング材30は、外層としての管状樹脂吸収材31と内層としての管状樹脂吸収材33の2層を有し、管状樹脂吸収材31の外周面全体にプラスチックフィルム12と同材質のプラスチックフィルム32が熱溶着される。管状樹脂吸収材31、33は、ともに長手方向に同じ長さで、管ライニング材10の管状樹脂吸収材11と同材質で同じ層厚となっており、いずれの管状樹脂吸収材31、33にも熱硬化性樹脂を含浸することができる構造になっている。 In Example 1, the pipe lining material 10 was a single-layer tubular resin absorbent material, but the pipe lining material may be made of a multi-layer tubular resin absorbent material. Such a tube lining material is shown in FIG. The tube lining material 30 has two layers, a tubular resin absorbent material 31 as an outer layer and a tubular resin absorbent material 33 as an inner layer, and a plastic film 32 of the same material as the plastic film 12 is provided on the entire outer peripheral surface of the tubular resin absorbent material 31. Is heat welded. The tubular resin absorbents 31 and 33 both have the same length in the longitudinal direction, are made of the same material as the tubular resin absorbent 11 of the tube lining material 10, and have the same layer thickness, and any of the tubular resin absorbents 31 and 33 has the same layer thickness. Has a structure that can be impregnated with a thermosetting resin.
 管状樹脂吸収材33の径は、管ライニング材30を断面円形に膨張させたときには、管状樹脂吸収材31、33の層間に隙間がないように、設定され、管状樹脂吸収材31、33は互いに位置ずれしないように、複数個所で接着剤あるいは熱溶着により固定される。管ライニング材30を扁平に折りたたむときは、管状樹脂吸収材33が管状樹脂吸収材31よりも小径であるため、管状樹脂吸収材33は、図9に示したように、屈曲部33aができた状態で折りたたまれる。 The diameter of the tubular resin absorbent material 33 is set so that there is no gap between the layers of the tubular resin absorbent material 31 and 33 when the pipe lining material 30 is expanded in a circular cross section, and the tubular resin absorbent materials 31 and 33 are set to each other. It is fixed by adhesive or heat welding at multiple locations so that it does not shift. When the tube lining material 30 is folded flat, the tubular resin absorbent material 33 has a smaller diameter than the tubular resin absorbent material 31, so that the tubular resin absorbent material 33 has a bent portion 33a as shown in FIG. It can be folded in the state.
 このように多層構成の管ライニング材30でも、単層の管ライニング材10と同様な終端部加工を行うことができる。実施例1と同様に、管ライニング材30の終端部は、管ライニング材30を扁平にした状態で、管ライニング材の幅方向両側が切断され、内層の管状樹脂吸収材33が所定長さに渡って露出するように、外層の管状樹脂吸収材31がめくり返される。 In this way, even with the multi-layered pipe lining material 30, the end portion can be processed in the same manner as with the single-layer pipe lining material 10. Similar to the first embodiment, the terminal portion of the pipe lining material 30 is cut on both sides in the width direction of the pipe lining material 30 in a flat state, and the tubular resin absorbent 33 of the inner layer has a predetermined length. The tubular resin absorbent 31 in the outer layer is turned over so as to be exposed across.
 露出した管状樹脂吸収材33の上部には、図10に図示したように、牽引ベルト14が管ライニング材30の幅方向中央に、一端14aを折り返して縫い付けられる。また、管状樹脂吸収材33は、実施例1の管状樹脂吸収材13と同じところでロープ15で編み込まれ、その終端部が閉止される。ロープ15による編み込みは、実施例1と同様に、管状樹脂吸収材33の中央部にスペースができ、このスペースに樹脂注入パイプ16を挿入して、管状樹脂吸収材31、33に熱硬化性樹脂が含浸できるように、行われる。 As shown in FIG. 10, a tow belt 14 is sewn on the exposed upper portion of the tubular resin absorbent 33 by folding back one end 14a at the center in the width direction of the pipe lining material 30. Further, the tubular resin absorbent material 33 is woven with a rope 15 at the same place as the tubular resin absorbent material 13 of the first embodiment, and the end portion thereof is closed. In the braiding with the rope 15, a space is created in the central portion of the tubular resin absorbent material 33 as in the first embodiment, and the resin injection pipe 16 is inserted into this space, and the thermosetting resin is inserted into the tubular resin absorbent materials 31 and 33. Is done so that it can be impregnated.
 そのあと、実施例1と同様に、管状樹脂吸収材31が元の状態にめくり戻される。図11a、図11bに図示したように、管ライニング材30の終端部30b並びに牽引ベルト14は、実施例1と同様に、一端が開放端17aとして開放し、他端17bが管ライニング材終端部30bと熱溶着される密閉チューブ17により被覆される。密閉チューブ17は、管ライニング材30の終端部30b並びに牽引ベルト14の形状に応じて2点鎖線で示した部分17’が切り取られ、切り取られて2枚に分断された一点鎖線で示す部分は、管ライニング材終端部30b並びに牽引ベルト14との間に僅かなスペースができるように、熱溶着されて気密に封止される。 After that, the tubular resin absorbent 31 is turned over to the original state as in the first embodiment. As shown in FIGS. 11a and 11b, one end of the end portion 30b and the tow belt 14 of the pipe lining material 30 is opened as an open end 17a and the other end 17b is the end portion of the pipe lining material, as in the first embodiment. It is covered with a closed tube 17 that is heat welded to 30b. In the airtight tube 17, the portion 17'shown by the alternate long and short dash line is cut off according to the shape of the end portion 30b of the pipe lining material 30 and the tow belt 14, and the portion indicated by the alternate long and short dash line is cut out and divided into two pieces. , It is heat-welded and airtightly sealed so that a small space is formed between the pipe lining material end portion 30b and the traction belt 14.
 牽引ベルト14の他方側端部にはループ14bが形成され、温水ホース18がこのループ14bに取り付けられたロープ19を介して牽引ベルト14に取り付けられる。 A loop 14b is formed at the other end of the tow belt 14, and a hot water hose 18 is attached to the tow belt 14 via a rope 19 attached to the loop 14b.
 実施例2でも、実施例1と同様な効果が得られる。実施例2では、多層構造となっているので、内層の管状樹脂吸収材を利用して牽引ベルトを取り付けることができるので、実施例1のように、牽引ベルトを取り付けるための管状樹脂吸収材13を内挿する必要がない、という利点がある。なお、管ライニング材が2層以上の多層構造になっている場合には、最外層に隣接する内層の管状樹脂吸収材に牽引ベルトを取り付けるようにする。 In Example 2, the same effect as in Example 1 can be obtained. In the second embodiment, since the structure is multi-layered, the tow belt can be attached by using the tubular resin absorbent material in the inner layer. Therefore, as in the first embodiment, the tubular resin absorbent material 13 for attaching the tow belt. There is an advantage that there is no need to interpolate. When the pipe lining material has a multi-layer structure of two or more layers, the tow belt is attached to the tubular resin absorbent material of the inner layer adjacent to the outermost layer.
 10 管ライニング材
 11、13 管状樹脂吸収材
 12 プラスチックフィルム
 14 牽引ベルト
 15 ロープ
 16 樹脂注入パイプ
 17 密閉チューブ
 18 温水ホース
 20 既設管
 30 管ライニング材
 31、33 管状樹脂吸収材
10 Tube lining material 11, 13 Tubular resin absorber 12 Plastic film 14 Tow belt 15 Rope 16 Resin injection pipe 17 Sealed tube 18 Hot water hose 20 Existing pipe 30 Tube lining material 31, 33 Tubular resin absorber

Claims (10)

  1.  熱硬化性樹脂を含浸できる柔軟な管状樹脂吸収材と、該管状樹脂吸収材の外周面を被覆する気密性のプラスチックフィルムを有し、既設管内に反転、挿入されたあと、温水ホースから供給される温水によって熱硬化性樹脂が加熱、硬化される管ライニング材であって、
     管ライニング材終端部の管状樹脂吸収材に、温水ホースを牽引し該管ライニング材終端部から外部に延びる牽引ベルトが取り付けられ、
     前記牽引ベルトを取り付けた管状樹脂吸収材が幅方向にロープで編み込まれて管状樹脂吸収材の終端部が閉止され、
     前記管ライニング材の終端部並びに牽引ベルトは、牽引ベルト側端部が開放し他方側端部が管ライニング材終端部と熱溶着される密閉チューブで被覆されることを特徴とする管ライニング材。
    It has a flexible tubular resin absorbent that can be impregnated with thermosetting resin and an airtight plastic film that covers the outer peripheral surface of the tubular resin absorbent, and is supplied from a hot water hose after being inverted and inserted into an existing pipe. A tube lining material in which a thermosetting resin is heated and cured by warm water.
    A tow belt that pulls a hot water hose and extends outward from the end of the pipe lining material is attached to the tubular resin absorber at the end of the pipe lining material.
    The tubular resin absorber to which the tow belt is attached is woven with a rope in the width direction, and the end portion of the tubular resin absorber is closed.
    The pipe lining material, wherein the end portion of the pipe lining material and the tow belt are covered with a closed tube in which the end portion on the tow belt side is open and the other end portion is heat-welded to the end portion of the pipe lining material.
  2.  前記管状樹脂吸収材が単層で構成されており、該単層の管状樹脂吸収材内部に管状樹脂吸収材が内挿され、該内挿された管状樹脂吸収材に牽引ベルトが取り付けられることを特徴とする請求項1に記載の管ライニング材。 The tubular resin absorbent material is composed of a single layer, the tubular resin absorbent material is interpolated inside the tubular resin absorbent material of the single layer, and a tow belt is attached to the interpolated tubular resin absorbent material. The pipe lining material according to claim 1, which is characteristic.
  3.  前記管状樹脂吸収材が多層で構成されており、内層の管状樹脂吸収材に牽引ベルトが取り付けられることを特徴とする請求項1に記載の管ライニング材。 The pipe lining material according to claim 1, wherein the tubular resin absorbent material is composed of multiple layers, and a tow belt is attached to the tubular resin absorbent material in the inner layer.
  4.  前記ロープによる編み込みは、幅方向に見て中央部に樹脂注入パイプを挿入できるスペースが形成されるように、行われることを特徴とする請求項1から3のいずれか1項に記載の管ライニング材。 The pipe lining according to any one of claims 1 to 3, wherein the knitting with the rope is performed so as to form a space for inserting the resin injection pipe in the central portion when viewed in the width direction. Material.
  5.  前記密閉チューブは、管ライニング材終端部並びに牽引ベルトの形状に応じた形状を有し、該牽引ベルトとの間にスペースができるように、熱溶着されることを特徴とする請求項1から4のいずれか1項に記載の管ライニング材。 The sealed tube has a shape corresponding to the shape of the end portion of the pipe lining material and the tow belt, and is heat-welded so as to create a space between the closed tube and the tow belt. The pipe lining material according to any one of the above items.
  6.  前記牽引ベルトの管ライニング材終端部から外部に延びる長さが牽引ベルトの幅より複数倍長いことを特徴とする請求項1から5のいずれか1項に記載の管ライニング材。 The pipe lining material according to any one of claims 1 to 5, wherein the length extending outward from the end portion of the pipe lining material of the tow belt is a plurality of times longer than the width of the tow belt.
  7.  熱硬化性樹脂を含浸できる単層の柔軟な管状樹脂吸収材と、該管状樹脂吸収材の外周面を被覆する気密性のプラスチックフィルムを有し、既設管内に反転、挿入されたあと、温水ホースから供給される温水によって熱硬化性樹脂が加熱、硬化される管ライニング材を製造する方法であって、
     管ライニング材終端部の管状樹脂吸収材内に管状樹脂吸収材を取り付けて、管ライニング材終端部の幅方向両側を切断する工程と、
     管状樹脂吸収材を管ライニング材終端部と反対方向にめくり返して内部の管状樹脂吸収材を露出する工程と、
     前記露出した管状樹脂吸収材に、温水ホースを牽引し該管ライニング材終端部から外部に延びる牽引ベルトを取り付ける工程と、
     前記露出した管状樹脂吸収材を幅方向にロープで編み込んで管状樹脂吸収材を閉止する工程と、
     前記めくり返した管状樹脂吸収材を元の状態にめくり戻す工程と、
     前記管ライニング材の終端部並びに牽引ベルトを、牽引ベルト側端部が開放する密閉チューブで被覆し、該密閉チューブの他方側端部と管ライニング材終端部を熱溶着する工程と、
     を備えることを特徴とする管ライニング材の製造方法。
    It has a single-layer flexible tubular resin absorber that can be impregnated with thermosetting resin, and an airtight plastic film that covers the outer peripheral surface of the tubular resin absorber. After being inverted and inserted into the existing pipe, a hot water hose This is a method for producing a tube lining material in which a thermosetting resin is heated and cured by hot water supplied from.
    A process of installing a tubular resin absorbent material inside the tubular resin absorbent material at the end of the pipe lining material and cutting both sides in the width direction of the terminal part of the pipe lining material.
    The process of turning over the tubular resin absorbent material in the direction opposite to the end of the tube lining material to expose the internal tubular resin absorbent material,
    A step of towing a hot water hose and attaching a tow belt extending outward from the end of the pipe lining material to the exposed tubular resin absorbent material.
    The step of weaving the exposed tubular resin absorbent material with a rope in the width direction to close the tubular resin absorbent material, and
    The process of turning over the turned-up tubular resin absorber to its original state and
    A step of covering the end portion of the pipe lining material and the tow belt with a sealing tube opened by the tow belt side end portion, and heat-welding the other side end portion of the sealing tube and the pipe lining material end portion.
    A method for manufacturing a tube lining material, which comprises.
  8.  熱硬化性樹脂を含浸できる多層になった柔軟な管状樹脂吸収材と、該管状樹脂吸収材の外周面を被覆する気密性のプラスチックフィルムを有し、既設管内に反転、挿入されたあと、温水ホースから供給される温水によって熱硬化性樹脂が加熱、硬化される管ライニング材を製造する方法であって、
     管ライニング材終端部の幅方向両側を切断する工程と、
     管状樹脂吸収材の外層を管ライニング材終端部と反対方向にめくり返して内層の管状樹脂吸収材を露出する工程と、
     前記露出した内層の管状樹脂吸収材に、温水ホースを牽引し該管ライニング材終端部から外部に延びる牽引ベルトを取り付ける工程と、
     前記露出した内層の管状樹脂吸収材を幅方向にロープで編み込んで該管状樹脂吸収材を閉止する工程と、
     前記外層の管状樹脂吸収材を元の状態にめくり戻す工程と、
     前記管ライニング材の終端部並びに牽引ベルトを、牽引ベルト側端部が開放する密閉チューブで被覆し、該密閉チューブの他方側端部と管ライニング材終端部を熱溶着する工程と、
     を備えることを特徴とする管ライニング材の製造方法。
    It has a multi-layered flexible tubular resin absorber that can be impregnated with thermosetting resin, and an airtight plastic film that covers the outer peripheral surface of the tubular resin absorber. After being inverted and inserted into an existing pipe, warm water is used. A method for producing a tube lining material in which a thermosetting resin is heated and cured by hot water supplied from a hose.
    The process of cutting both sides of the end of the pipe lining material in the width direction,
    The process of turning over the outer layer of the tubular resin absorbent material in the direction opposite to the end of the tube lining material to expose the tubular resin absorbent material of the inner layer,
    A step of pulling a hot water hose and attaching a tow belt extending to the outside from the end of the pipe lining material to the exposed inner layer tubular resin absorbent material.
    A step of knitting the exposed inner layer tubular resin absorbent material with a rope in the width direction and closing the tubular resin absorbent material.
    The step of turning over the tubular resin absorbent material of the outer layer to the original state and
    A step of covering the end portion of the pipe lining material and the tow belt with a sealing tube opened by the tow belt side end portion, and heat-welding the other side end portion of the sealing tube and the pipe lining material end portion.
    A method for manufacturing a tube lining material, which comprises.
  9.  前記ロープによる編み込みは、幅方向に見て中央部に樹脂注入パイプを挿入できるスペースが形成されるように、行われることを特徴とする請求項7又は8に記載の管ライニング材の製造方法。 The method for manufacturing a pipe lining material according to claim 7 or 8, wherein the knitting with the rope is performed so that a space into which the resin injection pipe can be inserted is formed in the central portion when viewed in the width direction.
  10.  前記密閉チューブは、管ライニング材終端部並びに牽引ベルトの形状に応じた形状を有し、牽引ベルトとの間にスペースができるように、熱溶着されることを特徴とする請求項7から9のいずれか1項に記載の管ライニング材の製造方法。 The sealed tube has a shape corresponding to the shape of the end portion of the pipe lining material and the tow belt, and is heat-welded so as to create a space between the closed tube and the tow belt. The method for producing a tube lining material according to any one item.
PCT/JP2020/011022 2019-04-11 2020-03-13 Pipe lining material and production method therefor WO2020209000A1 (en)

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