WO2020202186A1 - An enclosure to be embedded in a tire - Google Patents

An enclosure to be embedded in a tire Download PDF

Info

Publication number
WO2020202186A1
WO2020202186A1 PCT/IN2020/050288 IN2020050288W WO2020202186A1 WO 2020202186 A1 WO2020202186 A1 WO 2020202186A1 IN 2020050288 W IN2020050288 W IN 2020050288W WO 2020202186 A1 WO2020202186 A1 WO 2020202186A1
Authority
WO
WIPO (PCT)
Prior art keywords
tire
enclosure
electronic devices
grooves
housing portion
Prior art date
Application number
PCT/IN2020/050288
Other languages
French (fr)
Inventor
Jacob George
Sandip Patel
Biswaranjan Dash
Sujith Sasidharan Nair
Rahul SHEREKAR
Praveen Sharma
Ronak RAM
Kiran Usha KALESAN
Original Assignee
Ceat Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ceat Limited filed Critical Ceat Limited
Publication of WO2020202186A1 publication Critical patent/WO2020202186A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C23/00Devices for measuring, signalling, controlling, or distributing tyre pressure or temperature, specially adapted for mounting on vehicles; Arrangement of tyre inflating devices on vehicles, e.g. of pumps or of tanks; Tyre cooling arrangements
    • B60C23/02Signalling devices actuated by tyre pressure
    • B60C23/04Signalling devices actuated by tyre pressure mounted on the wheel or tyre
    • B60C23/0491Constructional details of means for attaching the control device
    • B60C23/0493Constructional details of means for attaching the control device for attachment on the tyre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C23/00Devices for measuring, signalling, controlling, or distributing tyre pressure or temperature, specially adapted for mounting on vehicles; Arrangement of tyre inflating devices on vehicles, e.g. of pumps or of tanks; Tyre cooling arrangements
    • B60C23/02Signalling devices actuated by tyre pressure
    • B60C23/04Signalling devices actuated by tyre pressure mounted on the wheel or tyre
    • B60C23/0486Signalling devices actuated by tyre pressure mounted on the wheel or tyre comprising additional sensors in the wheel or tyre mounted monitoring device, e.g. movement sensors, microphones or earth magnetic field sensors
    • B60C23/0488Movement sensor, e.g. for sensing angular speed, acceleration or centripetal force

Definitions

  • the present subject matter relates, in general, to an enclosure to be embedded in a tire of a vehicle and, particularly but not exclusively, to an enclosure to be embedded in a tire of a vehicle for encasing various electronic devices measuring various tire parameters
  • Vehicle behavior is directly influenced by tire characteristics.
  • electronic devices are incorporated in a tire of a vehicle for measuring various parameters of the tire. These parameters may include but not limited to tire pressure, tire positioning w.r.t longitudinal, radial and lateral (X, Y, Z axis) directions with the help of gyroscope sensor, internal temperature of the tire, internal humidity of the tire, angular acceleration and deceleration of the tire, load on the tire, speed of rotation of the tire, distance travelled by the tire, traction of the tire, various types of failure of the tire, and events, such as wear, breaking acceleration and deceleration etc., of the tire.
  • Measurement of these parameters is critical to the performance of the vehicle, optimizing fuel efficiency or driver’s actions in certain situations. Accordingly, inaccurate measurement of these parameters may adversely affect the vehicle behavior. Also, the electronic devices measuring the tire parameters must be properly secured to the tire throughout the movement of tire, since improper responses from these electronic devices may lead to inaccurate measurement of the parameters of the tires.
  • the life of the electronic devices is the life of the electronic devices. Life of these devices depends on maintenance of these devices. During their lifetime, the electronic devices need to be serviced multiple times. In some cases, the electronic devices may also need to be replaced.
  • the electronic devices may include a battery serving as a power source for the devices that measure the parameters of the tire. The battery may need to be replaced every once in a while, when the life of the battery is exhausted. Accordingly, while the electronic devices measuring the tire parameters must be properly secured to the tire, the coupling of the electronic devices to the tire should provide for removability of the electronic devices from the tire for purposes, such as servicing of the electronic devices.
  • FIG. 1 illustrates an enclosure to be embedded in a tire of a vehicle, in accordance with another implementation of the present subject matter.
  • Figs la and lb illustrate schematics of a housing portion and a cover portion, respectively, of the enclosure to be embedded in the tire of the vehicle, in accordance with an implementation of the present subject matter.
  • FIG. 2 illustrates top view of the housing portion of the enclosure, in accordance with an embodiment of the present subject matter.
  • FIG. 3 illustrates three axis of acceleration acting on the tire and to be detected by an electronic device installed in the enclosure embedded in the tire, in accordance with another embodiment of the present subject matter.
  • FIG. 4 illustrates acceleration profile for a single rotation of the tire, in accordance with an implementation of the present subject matter.
  • the present subject matter relates to aspects relating to managing proper orientation of electronic devices incorporated in a tire for measuring various tire parameters by providing an enclosure to be embedded in a tire for encasing the electronic devices.
  • the orientation of the electronic device needs to be aligned with the axis of the tire.
  • the orientation of the electronic device is of critical importance. For example, sensitivity of accelerometer and gyroscope with respect to the movement of their position is high. A 180-degree shift in the electronic device (upside down placement) can cause a significant deviation in the measurements of these electronic devices. Mis-orientation of the accelerometer and gyroscope due to the wrong placement of these electronic devices can disrupt all measurement references.
  • the coupling of the electronic devices to the tire should provide for removability of the electronic devices from the tire for servicing.
  • the electronic devices may be removably attached to the tire for facilitating serviceability of the electronic devices.
  • the electronic devices may generally not be permanently anchored to the tire making the electronic devices unremovable and hence not serviceable.
  • these devices need to be incorporated in the tire in such a manner that these devices can easily be taken out of the tire for the replacement process and/or for the maintenance purposes as and when required.
  • the serviceability feature i.e., the option to remove and recouple the electronic devices
  • the removal of the electronic devices from the tire for servicing and subsequent insertion of the electronic devices in the tire may disrupt the alignment of these electronic devices with the tire if the orientation of the electronic devices is not aligned with the axis of the tire.
  • any misalignment of orientation of these devices can cause a significant deviation in the measurements of these electronic devices.
  • the movement of the tire may cause not only detachment but also displacement of the electronic devices within the tire. Detachment or displacement of the electronic devices leads to improper or discontinued operation of the electronic devices and may sometimes cause damage to the electronic devices. Accordingly, these electronic devices must be incorporated in the tire in such a manner that these electronic devices can withstand the forces that act upon these electronic devices due to any movement that the tire undergoes and should not be allowed to detach from or displace within the tire.
  • these conventional designs may provide snap fit of the electronic devices to tires in a particular orientation and in a removable manner, these designs are still susceptible to the risk of change in orientation of the electronic device because of dynamic movement and flexible nature of the tire. Misorientation of electronic devices can further lead to inaccurate measurements.
  • an enclosure to be embedded in a tire of a vehicle for encasing various electronic devices and ensuring proper orientation of these electronic devices within the tire is described in the present subject matter.
  • the enclosure overcomes the above-described problems associated with the conventional designs available for incorporating electronic devices in tires of vehicles.
  • an enclosure to be embedded in a tire of a vehicle may include a housing portion and a cover portion.
  • the housing portion comprising a base and side walls along periphery of the base while the cover portion comprises a flat surface.
  • the housing portion includes a plurality of grooves formed in side walls and the cover portion includes a plurality of protrusions provided at periphery of the flat surface.
  • the plurality of grooves in the side walls of the housing portion are provided to accommodate the plurality of protrusions of the cover portion to removably attach the cover portion to the housing portion.
  • the plurality of grooves has a poka-yoke arrangement for the insertion of a protrusion form amongst the plurality of protrusions in a corresponding groove from amongst the plurality of grooves. Further, the poka-yoke arrangement is implemented by varying a size of at least one groove and at least one protrusion from amongst the plurality of grooves and the plurality of protrusions, respectively.
  • one or more electronic devices may be mounted on the flat surface of the cover portion.
  • the positioning and different sizes of the protrusions at the flat surface of the cover portion and the corresponding grooves in the sidewalls of the housing portion are such that the protrusions can be accommodated only in their corresponding grooves providing a poka-yoke arrangement.
  • This arrangement ensures that the electronic devices mounted on the cover portion of the enclosure are installed in the enclosure only in a predefined orientation.
  • the design of the enclosure is such that it facilitates the orientation of the electronic device in-line with the axis of the tire, which in turn facilitates the accuracy and/or sensitivity of the results of the electronic device.
  • the enclosure also ensures that the orientation of the electronic devices do not change during motion of the tires.
  • the housing portion is fixedly attached to the tire while the engagement of the grooves and protrusions secures the cover portion to the housing portion to avoid change in positioning of the enclosure and in turn the electronic devices due to any movement that the tire may undergo.
  • the cover portion is removably attached to the housing portion by insertion of the plurality of protrusions into the plurality of grooves to enable serviceability of the one or more electronic devices.
  • Removable attachment of the cover portion having electronic devices mounted thereon, to the housing portion which is fixedly attached to the tire, by insertion of the protrusions provided with the cover portion into the grooves formed in the side walls of the housing portion enables easy insertion/removal of the cover portion into/from the housing portion, thereby facilitating easy serviceability of the electronic devices. This in turn enhances the life of the electronic devices.
  • poka-yoke arrangement ensures that serviceability feature of the enclosure does not create reliability issues during run time operation of the electronic devices after servicing.
  • the orientation of the electronic device which needs to be in-line with the axis of the tire does not get disrupted when the cover portion having the electronic devices mounted thereon, is inserted into the housing portion after servicing.
  • the housing portion includes three grooves formed in the side walls and the cover portion includes three protrusions located at a circumferential edge of the flat surface.
  • the grooves may be located at equal angular distance from each other.
  • the three protrusions correspond to the three grooves formed on the side walls.
  • the three protrusions located at the circumferential edge of the flat surface of the cover portion are engaged with the three grooves formed in the side walls of the housing portion, when the cover portion is removably attached to the housing portion which is fixedly attached to the tire.
  • This engagement of the protrusions with grooves secures the cover portion to the housing portion, which in turn avoids any change in positioning of the electronic device within the tire and prevents the electronic devices to pop out of the enclosure due to any movement that the tire may undergo and due to the flexible nature of the tire.
  • the equal angular displacement of the three grooves formed in the side walls of the housing portion with each other ensures that the cover portion having the electronic devices mounted thereon can withstand forces acting upon it due to the dynamic movement of the tire and does not get detached from or displaced within the enclosure, even if the tire deforms at a portion carrying the enclosure because of making a contact with the ground.
  • easy removability of the electronic devices is achieved maintaining the stability of the attachment of the electronic devices to the tire.
  • the three grooves have a poka-yoke arrangement for insertion of a protrusion from amongst the three protrusions in a corresponding groove from amongst the three grooves, the poka- yoke arrangement being implemented by providing the size of one of the three grooves and one of the three protrusions larger than the size of other grooves and other protrusions. This ensures that removable attachment of the cover portion to the housing portion does not create reliability issues during run time operation of the electronic devices.
  • FIG. 1 illustrates an enclosure 100 to be embedded in a tire (not shown) of a vehicle (not shown), in accordance with another implementation of the present subject matter. While Figs la and lb illustrate schematics of a housing portion 101 and a cover portion 102, respectively, of the enclosure 100, in accordance with an implementation of the present subject matter. For sake of ease of explanation, Figs. 1, 1a and lb are explained together.
  • the enclosure 100 to be embedded in the tire of the vehicle comprises a housing portion 101 and a cover portion 102.
  • the housing portion 101 may comprise a base 103 and side walls 104 along the periphery of the base 103.
  • Plurality of grooves 105 are provided in the side walls 104.
  • the shape of the housing portion can be any one of circular, triangular, square, rectangular, oval or any other shape that can hold grooves.
  • the cover portion 102 has a flat surface 109 and plurality of protrusions 110 are provided at the periphery of the flat surface 109.
  • the plurality of grooves 105 in the side walls 104 of the housing portion 101 are provided to accommodate the plurality of protrusions 110 of the cover portion 102 to removably attach the cover portion 102 to the housing portion 101.
  • the shape of the cover portion corresponds to the shape of the housing portion and can be any one of circular, triangular, square, rectangular, oval or any other shape that can cover the base 103 of the housing portion 101.
  • a poka-yoke arrangement is provided for the insertion of a protrusion from amongst the plurality of protrusions 110 in a corresponding groove from amongst the plurality of grooves 105.
  • the poka-yoke arrangement is implemented by varying a size of at least one of the grooves 105-1 and at least one of the protrusions 110-1 from amongst the plurality of grooves 105 and the plurality of protrusions 110 respectively.
  • the poka-yoke arrangement ensures that each of the plurality of protrusions 110 is coupled to the corresponding groove 105 of same size only, when the cover portion 102 is removably attached to the housing portion 101.
  • three grooves 105 may be provided in the side walls 104 of the base 103 of the housing portion 101 and three corresponding protrusions 110 (110-1, 110-2, 110-3) may be provided at the periphery of the flat surface 109 of the cover portion 102 as illustrated in Fig. la and Fig. lb, respectively.
  • the poka-yoke arrangement can be implemented by providing the size of one of the three grooves 105-1 and one of the three protrusions 110-1 larger than the size of other grooves 105-2, 105-3 and other protrusions 110-2, 110-3.
  • one or more electronic devices 112 may be mounted on the flat surface 109 of the cover portion 102 of the enclosure 100.
  • the cover portion 102 is removably attached to the housing portion 101 by insertion of the protrusions 110 into the plurality of grooves 105 to enable serviceability of the one or more electronic devices 112.
  • the cover portion 102 may also comprise one or more batteries (not shown) mounted on its flat surface 109.
  • the one or more batteries serve as a power source for the one or more electronic devices 112 mounted on the flat surface 109 of the cover portion 102.
  • the housing portion 101 is attached to a center of a width of a tire. Attachment of the housing portion 101 to the center of the width of the tire in turn leads to an attachment of the cover portion 102 to the center of the width of the tire because of the poka-yoke arrangement and consequently facilitates alignment of the electronic devices 112 mounted on the cover portion 102 to the center of the width of the tire.
  • the alignment of the electronic devices 112 at the center of the width of the tire is needed as maximum contact length of the tire with the ground is detected through the electronic devices 112 like accelerometer, when such electronic devices 112 are aligned exactly at the center of the width of the tire or close to the center of the width of the tire.
  • the housing portion 101 may be provided with orientation guidance markings to enable attachment of the housing portion 101 to the tire at the center of the width of the tire.
  • the base 103 of the housing portion 101 extends beyond the periphery of the base 103 where the side walls 104 are located.
  • the extended portion 107 of the base 103 comprises orientation guidance markings to enable attachment of the housing portion 101 to the tire at the center of the width of the tire.
  • the extended portion 107 comprises a pair of projections 108 located at a peripheral edge of the extended portion 107.
  • This pair of projections 108 serves as orientation guidance markings to enable attachment of the housing portion 101 to the tire at the center of the width of the tire.
  • orientation guidance markings may be arrow heads or dots engraved or any similar identifier engraved, embossed or otherwise created on the extended portion 107 of the base 103 of the housing portion 101 at the position corresponding to the pair of projections 108.
  • orientation guidance markings are provided on the base 103 of the housing portion 101 as opposed to the extended portion 107 of the base 103.
  • orientation guidance markings in the form of a pair of, say red dots, may be painted on the base 103.
  • a position of such orientation guidance markings provided at the base 103 corresponds to the position of the pair of projections 108 provided on the extended portion 107 of the base 103 as shown in the Fig. la.
  • the pair of projections 108 enable alignment of center of the housing portion 101 with the center of the width of the tire.
  • the center of the width of the tire can be indicated through a marking specified along a centerline of the tire which is situated at a midpoint across the width of the tire.
  • these markings can be specified in the form of dotted or solid colored lines painted along the centerline of the tire.
  • these markings may be dots or any similar identifier engraved, embossed or otherwise created on the centerline of the tire.
  • the orientation guidance markings on the extended portion 107 of the base 103 of the housing portion 101 are aligned with the marking specified at the centerline of the tire, when the housing portion 101 or the enclosure 100 is attached to the tire.
  • a predefined alignment of the cover portion 102 and in turn that of the electronic devices 112 mounted on the cover portion 102 is also achieved owing to the poka-yoke arrangement for attachment of the cover portion 102 with the housing portion 101.
  • Fig. 2 shows the top view of the housing portion 101 illustrating angular displacement of the plurality of grooves 105 formed in the sidewalls 104 of the housing portion 101 with each other and with respect to the pair of projections 108.
  • the plurality of grooves may be located at an angular displacement of 120 degree.
  • the equal angular displacement of the three grooves 105 with each other ensures that the cover portion 102 having the electronic devices 112 mounted thereon does not get misplaced or pop out of the housing portion 101 due to the deformation of the tire. This in turn protects the electronic devices 112 from getting damaged.
  • the dimension of the enclosure 100 (indicated as m in Fig.
  • the diameter of the housing portion 101 and length of the pair of projections 108 including the diameter of the housing portion 101 and length of the pair of projections 108, if these projections are provided as orientation guidance markings on the extended portion 107 of the base 103, may be 85.4 ⁇ 0.2. Further, the diameter of the cover portion (indicated as n in Fig. 2) may be 59.5 ⁇ 0.2.
  • the housing portion 101 can be fixedly attached to the tire using an adhesive. In other embodiments, the housing portion 101 can be fixedly attached to the tire by providing cavity inside the tire and inserting the enclosure in the cavity.
  • reinforcing ribs 106 are provided vertically on the side walls 104 of the housing portion 102. These reinforcing ribs provide strength to the enclosure.
  • At least three grooves 105 are provided in the side walls 104 of the base 103 of the housing portion 101 and three corresponding protrusions 110 are provided at the periphery of the flat surface 109 of the cover portion 102.
  • the formation of the at least three grooves on the side walls of the housing portion to accommodate the corresponding at least three protrusions of cover portion upon insertion of the cover portion in the housing portion, ensures that the cover portion having the electronic devices mounted thereon will not detach from the housing portion when the tire rotates.
  • the cover portion 102 comprising the one or more electronic devices 112 is removably inserted to the housing portion 101 of the enclosure 100 in such a way that each protrusion 110 on the cover portion 102 is engaged in the corresponding groove 105 of the equivalent size.
  • the electronic devices 112 mounted on the cover portion 102 are installed in the tire only in a predefined orientation, which enables the alignment of the electronic devices 112 in line with the axis of the tire.
  • x, y and z- axis of the electronic device 112 are aligned with the corresponding x, y and z- axis (tangential, lateral and radial directions respectively) of the tire for accurate and reliable measurement of tire parameters measured by the respective electronic device 112.
  • a three axis accelerometer is mounted on the flat surface 109 of the cover portion 102 as an electronic device 112 for three axis measurement of the acceleration, with the x-axis measuring the tangential, y-axis measuring the lateral and z-axis measuring the radial acceleration of tire.
  • any misalignment of the axis of the electronic device 112 with that of the tire may lead to incorrect results.
  • the misalignment of the electronic device 112 with the tire may happen due to movement and flexible nature of the tire and attachment of the electronic device 112 to the tire in an incorrect orientation for the first time or after servicing if removed for maintenance purposes.
  • the problem of reliability issues like inaccurate measurement of tire parameter, such as acceleration due to the misalignment of the electronic device 112 with the tire, that may arise during run time operation of the electronic devices 112, is addressed through the herein-explained design of the enclosure 100 to be embedded in the tire for encasing the electronic devices 112.
  • the orientation guidance markings provided on the extended portion 107 of the base 103 of the housing portion 101 of the enclosure 100 ensures that the housing portion 101 is attached to the center of the width of the tire in the predefined orientation to further facilitate the attachment of the cover portion 102 comprising the electronic devices 112 in the same orientation.
  • the poka-yoke arrangement ensures that the coordinates of the electronic device 112 mounted on the cover portion 102 of the enclosure 100 is aligned exactly with the axis of the tire, when cover portion 102 is attached to the housing portion 101.
  • the poka-yoke arrangement also ensures that the alignment of the electronic devices 112 is maintained during the movement of the tire. As no misalignment of the electronic devices 112 with that of the tire happens during the insertion of the electronic devices 112 and the movement of the tire, the errors in the measurements performed through these electronic devices 112 are minimized.
  • Fig. 3 illustrates the three axis of acceleration acting on the tire that may need to be detected by the electronic device 112 installed in the enclosure 100 embedded in the tire.
  • the components A t , A r , A c , a and g represents Tangential Acceleration, Radial Acceleration, Centrifugal Acceleration, Tire Forward Acceleration and, Gravity respectively. Angle between the components of gravity and tangential acceleration is represented through Q.
  • Fig. 4 illustrates acceleration profile for single rotation of the tire.
  • the importance of the orientation can be evident through the profile of the various acceleration forces, for example, tangential and radial acceleration components (indicated in Fig. 3), with respect to the tire as shown in Fig. 4.
  • a tire in motion in free space at a constant speed is a body in constant acceleration.
  • a tire in motion on the road at a constant speed experiences constant acceleration except when the tire comes in contact with the road.
  • the enclosure 100 comprising the electronic devices 112 is placed in a tire at one specific position. When this portion of the tire comes in contact with the road (as specified through the lines SI and S2 in Fig. 4), there are three major events that take place: (1).
  • the tire experiences a sudden impact at the point of touching the road (with reference to the electronic devices). This is explained by the sudden jump in acceleration upwards.
  • the tire experiences a sudden deceleration as it passes through the contact portion of the road. This is explained by the rapid downward acceleration profile that looks like a braking event. This is due to the resistance of the tire caused by the traction.
  • the tire once again experiences a sudden acceleration as it leaves the road (with reference to the electronic devices). This is explained by the sudden jump in acceleration upwards once again. Once the tire leaves the contact patch, it experiences acceleration of a free body in circular motion.
  • the base 103 of the housing portion 101 can be hollow.
  • the hollow base of the housing portion 101 reduces the weight of the enclosure 100 and also does not create additional heat and pressure which can otherwise let the cover portion 102 and correspondingly the electronic devices 112 to pop out from the enclosure 112. Thus, it helps to maintain the pressure equilibrium and prevent heat built up within the enclosure 100, which prevent the cover portion 102 and consequently the electronic devices 112 to pop out from the housing portion 101.
  • the enclosure 100 may be made up of rubber.
  • a common rubber for example, butyl rubber may be used for making an enclosure 100 to be embedded in all types of tires.
  • the enclosure 100 may be made up of the same material as that of the tire. Hence, there is no requirement of introducing any foreign material (plastic or like substrates) within the tire.
  • the electronic devices 112 are potted to avoid electrostatic discharge (ESD) related risk during replacement of the one or more batteries. Since servicing is generally done manually, there is a risk of electro- static discharge (ESD) because of the human contact, which could damage the electronic devices 112. Thus, the electronic devices 112 are potted to provide protection from static discharge which may happen due to human contact during servicing or replacement of the one or more batteries. Accordingly, in an embodiment, electronic devices 112, other than the one or more batteries are potted to avoid electrostatic discharge during servicing of the one or more electronic devices 112.

Abstract

An enclosure 100 to be embedded in a tire of a vehicle includes a housing portion 101 comprising a base 103 and side walls 104 along periphery of the base 103 and a cover portion 102 comprising a flat surface 109. The cover portion 102 includes a plurality of protrusions 110 provided at periphery of the flat surface. The 5 housing portion includes a plurality of grooves 105 in the side walls to accommodate the plurality of protrusions 110 to removably attach the cover portion 102 to the housing portion 101. A poka-yoke arrangement for insertion of a protrusion form amongst the plurality of protrusions 110 in a corresponding groove from amongst the plurality of grooves 105 is implemented by varying a size of at least one groove 105-10 1 and at least one protrusion 110-1 from amongst the plurality of grooves 105 and the plurality of protrusions 110, respectively.

Description

AN ENCLOSURE TO BE EMBEDDED IN A TIRE
TECHNICAL FIELD
[0001] The present subject matter relates, in general, to an enclosure to be embedded in a tire of a vehicle and, particularly but not exclusively, to an enclosure to be embedded in a tire of a vehicle for encasing various electronic devices measuring various tire parameters
BACKGROUND
[0002] Vehicle behavior is directly influenced by tire characteristics. Generally, electronic devices are incorporated in a tire of a vehicle for measuring various parameters of the tire. These parameters may include but not limited to tire pressure, tire positioning w.r.t longitudinal, radial and lateral (X, Y, Z axis) directions with the help of gyroscope sensor, internal temperature of the tire, internal humidity of the tire, angular acceleration and deceleration of the tire, load on the tire, speed of rotation of the tire, distance travelled by the tire, traction of the tire, various types of failure of the tire, and events, such as wear, breaking acceleration and deceleration etc., of the tire. Measurement of these parameters is critical to the performance of the vehicle, optimizing fuel efficiency or driver’s actions in certain situations. Accordingly, inaccurate measurement of these parameters may adversely affect the vehicle behavior. Also, the electronic devices measuring the tire parameters must be properly secured to the tire throughout the movement of tire, since improper responses from these electronic devices may lead to inaccurate measurement of the parameters of the tires.
[0003] Furthermore, one of the factors concerning the electronics devices measuring these parameters of the tire is the life of the electronic devices. Life of these devices depends on maintenance of these devices. During their lifetime, the electronic devices need to be serviced multiple times. In some cases, the electronic devices may also need to be replaced. For example, the electronic devices may include a battery serving as a power source for the devices that measure the parameters of the tire. The battery may need to be replaced every once in a while, when the life of the battery is exhausted. Accordingly, while the electronic devices measuring the tire parameters must be properly secured to the tire, the coupling of the electronic devices to the tire should provide for removability of the electronic devices from the tire for purposes, such as servicing of the electronic devices.
BRIEF DESCRIPTION OF DRAWINGS
[0004] The detailed description is described with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The same numbers are used throughout the drawings to reference like features and components.
[0005] Fig. 1 illustrates an enclosure to be embedded in a tire of a vehicle, in accordance with another implementation of the present subject matter.
[0006] Figs la and lb illustrate schematics of a housing portion and a cover portion, respectively, of the enclosure to be embedded in the tire of the vehicle, in accordance with an implementation of the present subject matter.
[0007] Fig. 2 illustrates top view of the housing portion of the enclosure, in accordance with an embodiment of the present subject matter.
[0008] Fig. 3 illustrates three axis of acceleration acting on the tire and to be detected by an electronic device installed in the enclosure embedded in the tire, in accordance with another embodiment of the present subject matter.
[0009] Fig. 4 illustrates acceleration profile for a single rotation of the tire, in accordance with an implementation of the present subject matter.
DETAILED DESCRIPTION
[0010] The present subject matter relates to aspects relating to managing proper orientation of electronic devices incorporated in a tire for measuring various tire parameters by providing an enclosure to be embedded in a tire for encasing the electronic devices. [0011] For an electronic device installed in a tire to accurately measure a parameter associated with the tire, the orientation of the electronic device needs to be aligned with the axis of the tire. Thus, the orientation of the electronic device is of critical importance. For example, sensitivity of accelerometer and gyroscope with respect to the movement of their position is high. A 180-degree shift in the electronic device (upside down placement) can cause a significant deviation in the measurements of these electronic devices. Mis-orientation of the accelerometer and gyroscope due to the wrong placement of these electronic devices can disrupt all measurement references.
[0012] Further, movement of tires may lead to change in orientation of the electronic devices which results in deviation in the measurements performed by the electronic devices which in turn leads to an inefficient vehicle performance. Errors in the measurements of various tire parameters performed using the electronic devices installed in the tire, need to be minimized for optimized performance of a vehicle and therefore, maintaining the orientation of the electronic devices is a primary consideration in an installation process where these electronic devices are installed in the tire.
[0013] Furthermore, while the electronic devices measuring the tire parameters must be secured to the tire, such that above-explained mis-orientations are avoided, the coupling of the electronic devices to the tire should provide for removability of the electronic devices from the tire for servicing. For example, in some designs, the electronic devices may be removably attached to the tire for facilitating serviceability of the electronic devices. As functioning of the electronic devices is also dependent on the batteries incorporated in the tire for powering these devices, batteries are required to be replaced on a regular basis. Accordingly, the electronic devices may generally not be permanently anchored to the tire making the electronic devices unremovable and hence not serviceable. For making the electronic devices serviceable, these devices need to be incorporated in the tire in such a manner that these devices can easily be taken out of the tire for the replacement process and/or for the maintenance purposes as and when required.
[0014] Further, it is critical that the serviceability feature, i.e., the option to remove and recouple the electronic devices, does not create reliability issues during run time operation of the electronic devices. For instance, the removal of the electronic devices from the tire for servicing and subsequent insertion of the electronic devices in the tire may disrupt the alignment of these electronic devices with the tire if the orientation of the electronic devices is not aligned with the axis of the tire. As pointed above, any misalignment of orientation of these devices can cause a significant deviation in the measurements of these electronic devices.
[0015] Also, during movement of a tire, various dynamic forces act upon the tire. Consequently, these dynamic forces also act upon electronic devices installed in the tire for measuring various parameters associated with the tire. Under influence of the dynamic forces that act upon the electronic devices due to movement that the tire undergoes and because of the removable nature of the electronic devices, there is a possibility of the electronic devices to popping out from within the tire. Thus, needless to mention that the easy removability of the electronic devices should not be achieved at a cost of stability of the attachment of the electronic devices to the tire. In other words, easy removability of the electronic devices should not cause the electronic devices to detach from the tire due to the dynamic forces that may act upon electronic devices during the movement of the tire.
[0016] Further, the movement of the tire may cause not only detachment but also displacement of the electronic devices within the tire. Detachment or displacement of the electronic devices leads to improper or discontinued operation of the electronic devices and may sometimes cause damage to the electronic devices. Accordingly, these electronic devices must be incorporated in the tire in such a manner that these electronic devices can withstand the forces that act upon these electronic devices due to any movement that the tire undergoes and should not be allowed to detach from or displace within the tire.
[0017] In conventional designs, generally recesses are provided within the tire to snap fit the electronic devices in appropriate orientation and in a removable manner. However, these designs require recesses to be formed in the tire and thus, are not suitable for all tires or all electronic devices. In other designs, either some clips or hooks and other additional components are required to removably insert the electronic device within the tire. However, the existing designs generally do not offer easy removability of electronic device and often, skilled labor is required for the fitment and removal of the electronic device within the tire. Also, chances of the electronic devices to pop out of the tire during dynamic movement of tire exist in these designs and said chances increase when the electronic devices are not inserted properly after servicing. Further, although, these conventional designs may provide snap fit of the electronic devices to tires in a particular orientation and in a removable manner, these designs are still susceptible to the risk of change in orientation of the electronic device because of dynamic movement and flexible nature of the tire. Misorientation of electronic devices can further lead to inaccurate measurements.
[0018] An enclosure to be embedded in a tire of a vehicle for encasing various electronic devices and ensuring proper orientation of these electronic devices within the tire is described in the present subject matter. In an embodiment, the enclosure overcomes the above-described problems associated with the conventional designs available for incorporating electronic devices in tires of vehicles.
[0019] In accordance with an embodiment of the present subject matter, an enclosure to be embedded in a tire of a vehicle may include a housing portion and a cover portion. The housing portion comprising a base and side walls along periphery of the base while the cover portion comprises a flat surface. The housing portion includes a plurality of grooves formed in side walls and the cover portion includes a plurality of protrusions provided at periphery of the flat surface. The plurality of grooves in the side walls of the housing portion are provided to accommodate the plurality of protrusions of the cover portion to removably attach the cover portion to the housing portion. The plurality of grooves has a poka-yoke arrangement for the insertion of a protrusion form amongst the plurality of protrusions in a corresponding groove from amongst the plurality of grooves. Further, the poka-yoke arrangement is implemented by varying a size of at least one groove and at least one protrusion from amongst the plurality of grooves and the plurality of protrusions, respectively.
[0020] In an exemplary embodiment of the present subject matter, one or more electronic devices may be mounted on the flat surface of the cover portion. The positioning and different sizes of the protrusions at the flat surface of the cover portion and the corresponding grooves in the sidewalls of the housing portion are such that the protrusions can be accommodated only in their corresponding grooves providing a poka-yoke arrangement. This arrangement ensures that the electronic devices mounted on the cover portion of the enclosure are installed in the enclosure only in a predefined orientation. Accordingly, the design of the enclosure is such that it facilitates the orientation of the electronic device in-line with the axis of the tire, which in turn facilitates the accuracy and/or sensitivity of the results of the electronic device.
[0021] Further, the enclosure also ensures that the orientation of the electronic devices do not change during motion of the tires. In an example implementation, the housing portion is fixedly attached to the tire while the engagement of the grooves and protrusions secures the cover portion to the housing portion to avoid change in positioning of the enclosure and in turn the electronic devices due to any movement that the tire may undergo.
[0022] In an exemplary embodiment of the present subject matter, the cover portion is removably attached to the housing portion by insertion of the plurality of protrusions into the plurality of grooves to enable serviceability of the one or more electronic devices. Removable attachment of the cover portion having electronic devices mounted thereon, to the housing portion which is fixedly attached to the tire, by insertion of the protrusions provided with the cover portion into the grooves formed in the side walls of the housing portion, enables easy insertion/removal of the cover portion into/from the housing portion, thereby facilitating easy serviceability of the electronic devices. This in turn enhances the life of the electronic devices. Further, poka-yoke arrangement ensures that serviceability feature of the enclosure does not create reliability issues during run time operation of the electronic devices after servicing. In other words, the orientation of the electronic device which needs to be in-line with the axis of the tire, does not get disrupted when the cover portion having the electronic devices mounted thereon, is inserted into the housing portion after servicing.
[0023] In another exemplary embodiment of the present subject matter, the housing portion includes three grooves formed in the side walls and the cover portion includes three protrusions located at a circumferential edge of the flat surface. In an example, the grooves may be located at equal angular distance from each other. The three protrusions correspond to the three grooves formed on the side walls. Further, the three protrusions located at the circumferential edge of the flat surface of the cover portion are engaged with the three grooves formed in the side walls of the housing portion, when the cover portion is removably attached to the housing portion which is fixedly attached to the tire. This engagement of the protrusions with grooves secures the cover portion to the housing portion, which in turn avoids any change in positioning of the electronic device within the tire and prevents the electronic devices to pop out of the enclosure due to any movement that the tire may undergo and due to the flexible nature of the tire. The equal angular displacement of the three grooves formed in the side walls of the housing portion with each other, ensures that the cover portion having the electronic devices mounted thereon can withstand forces acting upon it due to the dynamic movement of the tire and does not get detached from or displaced within the enclosure, even if the tire deforms at a portion carrying the enclosure because of making a contact with the ground. Thus, easy removability of the electronic devices is achieved maintaining the stability of the attachment of the electronic devices to the tire.
[0024] In an embodiment of the present subject matter, the three grooves have a poka-yoke arrangement for insertion of a protrusion from amongst the three protrusions in a corresponding groove from amongst the three grooves, the poka- yoke arrangement being implemented by providing the size of one of the three grooves and one of the three protrusions larger than the size of other grooves and other protrusions. This ensures that removable attachment of the cover portion to the housing portion does not create reliability issues during run time operation of the electronic devices.
[0025] The above and other features, aspects, and advantages of the subject matter will be better explained with regard to the following description and accompanying figures. It should be noted that the description and figures merely illustrate the principles of the present subject matter along with examples described herein and, should not be construed as a limitation to the present subject matter. It is thus understood that various arrangements may be devised that, although not explicitly described or shown herein, embody the principles of the present disclosure. Moreover, all statements herein reciting principles, aspects, and examples thereof, are intended to encompass equivalents thereof. Further, for the sake of simplicity, and without limitation, the same numbers are used throughout the drawings to reference like features and components.
[0026] Fig. 1 illustrates an enclosure 100 to be embedded in a tire (not shown) of a vehicle (not shown), in accordance with another implementation of the present subject matter. While Figs la and lb illustrate schematics of a housing portion 101 and a cover portion 102, respectively, of the enclosure 100, in accordance with an implementation of the present subject matter. For sake of ease of explanation, Figs. 1, 1a and lb are explained together.
[0027] The enclosure 100 to be embedded in the tire of the vehicle, in an implementation of the present subject matter, comprises a housing portion 101 and a cover portion 102. The housing portion 101 may comprise a base 103 and side walls 104 along the periphery of the base 103. Plurality of grooves 105 are provided in the side walls 104. The shape of the housing portion can be any one of circular, triangular, square, rectangular, oval or any other shape that can hold grooves. The cover portion 102 has a flat surface 109 and plurality of protrusions 110 are provided at the periphery of the flat surface 109. The plurality of grooves 105 in the side walls 104 of the housing portion 101 are provided to accommodate the plurality of protrusions 110 of the cover portion 102 to removably attach the cover portion 102 to the housing portion 101. The shape of the cover portion corresponds to the shape of the housing portion and can be any one of circular, triangular, square, rectangular, oval or any other shape that can cover the base 103 of the housing portion 101.
[0028] A poka-yoke arrangement is provided for the insertion of a protrusion from amongst the plurality of protrusions 110 in a corresponding groove from amongst the plurality of grooves 105. The poka-yoke arrangement is implemented by varying a size of at least one of the grooves 105-1 and at least one of the protrusions 110-1 from amongst the plurality of grooves 105 and the plurality of protrusions 110 respectively. The poka-yoke arrangement ensures that each of the plurality of protrusions 110 is coupled to the corresponding groove 105 of same size only, when the cover portion 102 is removably attached to the housing portion 101.
[0029] In an exemplary implementation, three grooves 105 (105-1, 105-2, 105-3) may be provided in the side walls 104 of the base 103 of the housing portion 101 and three corresponding protrusions 110 (110-1, 110-2, 110-3) may be provided at the periphery of the flat surface 109 of the cover portion 102 as illustrated in Fig. la and Fig. lb, respectively. Further, the poka-yoke arrangement can be implemented by providing the size of one of the three grooves 105-1 and one of the three protrusions 110-1 larger than the size of other grooves 105-2, 105-3 and other protrusions 110-2, 110-3.
[0030] In an embodiment of the present invention, one or more electronic devices 112 may be mounted on the flat surface 109 of the cover portion 102 of the enclosure 100. The cover portion 102 is removably attached to the housing portion 101 by insertion of the protrusions 110 into the plurality of grooves 105 to enable serviceability of the one or more electronic devices 112. The cover portion 102 may also comprise one or more batteries (not shown) mounted on its flat surface 109. The one or more batteries serve as a power source for the one or more electronic devices 112 mounted on the flat surface 109 of the cover portion 102. Easy engagement/disengagement of the protrusions 110 on the cover portion 102 with/from the grooves 105 in the housing portion 101 facilitates serviceability of the electronic devices 112 mounted on the cover portion 102. This also makes the batteries mounted on the cover portion 102 easily replaceable.
[0031] In an implementation of the present subject matter, the housing portion 101 is attached to a center of a width of a tire. Attachment of the housing portion 101 to the center of the width of the tire in turn leads to an attachment of the cover portion 102 to the center of the width of the tire because of the poka-yoke arrangement and consequently facilitates alignment of the electronic devices 112 mounted on the cover portion 102 to the center of the width of the tire. The alignment of the electronic devices 112 at the center of the width of the tire is needed as maximum contact length of the tire with the ground is detected through the electronic devices 112 like accelerometer, when such electronic devices 112 are aligned exactly at the center of the width of the tire or close to the center of the width of the tire. This in turn improves the accuracy of the results of the electronic devices 112. [0032] In an example implementation, the housing portion 101 may be provided with orientation guidance markings to enable attachment of the housing portion 101 to the tire at the center of the width of the tire. Accordingly, in one embodiment, the base 103 of the housing portion 101 extends beyond the periphery of the base 103 where the side walls 104 are located. The extended portion 107 of the base 103 comprises orientation guidance markings to enable attachment of the housing portion 101 to the tire at the center of the width of the tire.
[0033] In an example, the extended portion 107 comprises a pair of projections 108 located at a peripheral edge of the extended portion 107. This pair of projections 108 serves as orientation guidance markings to enable attachment of the housing portion 101 to the tire at the center of the width of the tire. In another example, orientation guidance markings may be arrow heads or dots engraved or any similar identifier engraved, embossed or otherwise created on the extended portion 107 of the base 103 of the housing portion 101 at the position corresponding to the pair of projections 108. In yet another example, it is also possible to have orientation guidance markings painted on the extended portion 107 of the base 103.
[0034] Further example embodiments, where the orientation guidance markings are provided on the base 103 of the housing portion 101 as opposed to the extended portion 107 of the base 103, are also possible. For instance, orientation guidance markings, in the form of a pair of, say red dots, may be painted on the base 103. As will be understood, a position of such orientation guidance markings provided at the base 103 corresponds to the position of the pair of projections 108 provided on the extended portion 107 of the base 103 as shown in the Fig. la.
[0035] While attaching the housing portion 101 on the tire, the pair of projections 108 enable alignment of center of the housing portion 101 with the center of the width of the tire. In an example embodiment, the center of the width of the tire can be indicated through a marking specified along a centerline of the tire which is situated at a midpoint across the width of the tire. In an example, these markings can be specified in the form of dotted or solid colored lines painted along the centerline of the tire. In another example, these markings may be dots or any similar identifier engraved, embossed or otherwise created on the centerline of the tire. The orientation guidance markings on the extended portion 107 of the base 103 of the housing portion 101 are aligned with the marking specified at the centerline of the tire, when the housing portion 101 or the enclosure 100 is attached to the tire. Thus, once housing portion 101 of the enclosure 100 is aligned with the center of the width of the tire, a predefined alignment of the cover portion 102 and in turn that of the electronic devices 112 mounted on the cover portion 102 is also achieved owing to the poka-yoke arrangement for attachment of the cover portion 102 with the housing portion 101.
[0036] Additionally, whenever the cover portion 102 comprising the one or more electronic devices 112 mounted thereon is removed from the housing portion 101 for servicing the one or more electronic devices 112 and inserted again into the housing portion 101 after servicing, the predefined alignment of the electronic devices 112 with that of the tire does not change, since each protrusion of the plurality of protrusions 110 of the cover portion 102 can only be engaged with the corresponding groove 105 of the same size.
[0037] Fig. 2 shows the top view of the housing portion 101 illustrating angular displacement of the plurality of grooves 105 formed in the sidewalls 104 of the housing portion 101 with each other and with respect to the pair of projections 108. In an example, the plurality of grooves may be located at an angular displacement of 120 degree. The equal angular displacement of the three grooves 105 with each other ensures that the cover portion 102 having the electronic devices 112 mounted thereon does not get misplaced or pop out of the housing portion 101 due to the deformation of the tire. This in turn protects the electronic devices 112 from getting damaged. In another exemplary implementation, the dimension of the enclosure 100 (indicated as m in Fig. 2) including the diameter of the housing portion 101 and length of the pair of projections 108, if these projections are provided as orientation guidance markings on the extended portion 107 of the base 103, may be 85.4±0.2. Further, the diameter of the cover portion (indicated as n in Fig. 2) may be 59.5±0.2.
[0038] In an embodiment, the housing portion 101 can be fixedly attached to the tire using an adhesive. In other embodiments, the housing portion 101 can be fixedly attached to the tire by providing cavity inside the tire and inserting the enclosure in the cavity.
[0039] In an example embodiment, reinforcing ribs 106 are provided vertically on the side walls 104 of the housing portion 102. These reinforcing ribs provide strength to the enclosure.
[0040] In an embodiment, at least three grooves 105 are provided in the side walls 104 of the base 103 of the housing portion 101 and three corresponding protrusions 110 are provided at the periphery of the flat surface 109 of the cover portion 102. The formation of the at least three grooves on the side walls of the housing portion to accommodate the corresponding at least three protrusions of cover portion upon insertion of the cover portion in the housing portion, ensures that the cover portion having the electronic devices mounted thereon will not detach from the housing portion when the tire rotates. Because of the engagement of the three grooves 105 with the three protrusions 110, it becomes possible that when one groove-protrusion engagement is depressed under the influence of forces exerted upon it, due to the deformation of the tire at a portion carrying the enclosure 100 making contact with the ground, the other two groove -protrusion engagement balance the force securing the attachment of the cover portion 102 to the housing portion 101.
[0041] The cover portion 102 comprising the one or more electronic devices 112 is removably inserted to the housing portion 101 of the enclosure 100 in such a way that each protrusion 110 on the cover portion 102 is engaged in the corresponding groove 105 of the equivalent size. With such poka-yoke arrangement, the electronic devices 112 mounted on the cover portion 102 are installed in the tire only in a predefined orientation, which enables the alignment of the electronic devices 112 in line with the axis of the tire. Thus, x, y and z- axis of the electronic device 112 are aligned with the corresponding x, y and z- axis (tangential, lateral and radial directions respectively) of the tire for accurate and reliable measurement of tire parameters measured by the respective electronic device 112. For example, a three axis accelerometer is mounted on the flat surface 109 of the cover portion 102 as an electronic device 112 for three axis measurement of the acceleration, with the x-axis measuring the tangential, y-axis measuring the lateral and z-axis measuring the radial acceleration of tire. In this case, since the accuracy of the measured tangential, lateral and radial acceleration of the tire highly depends on the alignment of coordinates of the electronic devices 112 with that of the tire, any misalignment of the axis of the electronic device 112 with that of the tire may lead to incorrect results. The misalignment of the electronic device 112 with the tire may happen due to movement and flexible nature of the tire and attachment of the electronic device 112 to the tire in an incorrect orientation for the first time or after servicing if removed for maintenance purposes. The problem of reliability issues like inaccurate measurement of tire parameter, such as acceleration due to the misalignment of the electronic device 112 with the tire, that may arise during run time operation of the electronic devices 112, is addressed through the herein-explained design of the enclosure 100 to be embedded in the tire for encasing the electronic devices 112. The orientation guidance markings provided on the extended portion 107 of the base 103 of the housing portion 101 of the enclosure 100 ensures that the housing portion 101 is attached to the center of the width of the tire in the predefined orientation to further facilitate the attachment of the cover portion 102 comprising the electronic devices 112 in the same orientation. Further the poka-yoke arrangement ensures that the coordinates of the electronic device 112 mounted on the cover portion 102 of the enclosure 100 is aligned exactly with the axis of the tire, when cover portion 102 is attached to the housing portion 101. The poka-yoke arrangement also ensures that the alignment of the electronic devices 112 is maintained during the movement of the tire. As no misalignment of the electronic devices 112 with that of the tire happens during the insertion of the electronic devices 112 and the movement of the tire, the errors in the measurements performed through these electronic devices 112 are minimized.
[0042] Fig. 3 illustrates the three axis of acceleration acting on the tire that may need to be detected by the electronic device 112 installed in the enclosure 100 embedded in the tire. The components At, Ar, Ac, a and g represents Tangential Acceleration, Radial Acceleration, Centrifugal Acceleration, Tire Forward Acceleration and, Gravity respectively. Angle between the components of gravity and tangential acceleration is represented through Q.
[0043] Fig. 4 illustrates acceleration profile for single rotation of the tire. The importance of the orientation can be evident through the profile of the various acceleration forces, for example, tangential and radial acceleration components (indicated in Fig. 3), with respect to the tire as shown in Fig. 4. A tire in motion in free space at a constant speed is a body in constant acceleration. However, a tire in motion on the road at a constant speed experiences constant acceleration except when the tire comes in contact with the road. Referring to Fig. 4, the enclosure 100 comprising the electronic devices 112 is placed in a tire at one specific position. When this portion of the tire comes in contact with the road (as specified through the lines SI and S2 in Fig. 4), there are three major events that take place: (1). The tire experiences a sudden impact at the point of touching the road (with reference to the electronic devices). This is explained by the sudden jump in acceleration upwards. (2) The tire experiences a sudden deceleration as it passes through the contact portion of the road. This is explained by the rapid downward acceleration profile that looks like a braking event. This is due to the resistance of the tire caused by the traction. (3) The tire once again experiences a sudden acceleration as it leaves the road (with reference to the electronic devices). This is explained by the sudden jump in acceleration upwards once again. Once the tire leaves the contact patch, it experiences acceleration of a free body in circular motion. [0044] In an embodiment, the base 103 of the housing portion 101 can be hollow. The hollow base of the housing portion 101 reduces the weight of the enclosure 100 and also does not create additional heat and pressure which can otherwise let the cover portion 102 and correspondingly the electronic devices 112 to pop out from the enclosure 112. Thus, it helps to maintain the pressure equilibrium and prevent heat built up within the enclosure 100, which prevent the cover portion 102 and consequently the electronic devices 112 to pop out from the housing portion 101.
[0045] In another embodiment, the enclosure 100 may be made up of rubber. A common rubber, for example, butyl rubber may be used for making an enclosure 100 to be embedded in all types of tires. Alternatively, the enclosure 100 may be made up of the same material as that of the tire. Hence, there is no requirement of introducing any foreign material (plastic or like substrates) within the tire. Other alternative materials that can be used for this purpose include but not limited to Bromobutyl Rubber- 80-100, Natural Rubber- 0-20, Tackifier- 6-8, Carbon Black- 65-75, Zinc Oxide- 2-4, Stearic Acid- 1-2, Stearic Acid- 1-2, Accelerator MBTS- 1-2, MGO- 0- 0.5, SULPHUR- 0-0.75 (All ingredients are in parts per hundred of rubber (PHR)). Manufacturing enclosure 100 with the rubber or the like material aids in easy installation of the enclosure 100 within the tire. This also aids in easy insertion/removal of the cover portion 102 of the enclosure 100 in/from the housing portion 101 which is fixedly attached to the tire. This in turn facilitates the easy serviceability of the one or more electronic devices 112 and easy replaceability of the one or more batteries mounted on the cover portion 102. Further, use of the rubber in making of the enclosure 100 also avoids the possibility of popping the cover portion 102 and correspondingly the electronic devices 112 mounted thereon out of the housing portion 101 because of the dynamic movement and flexible nature of the tire. As will be understood, popping out of the cover portion 102 may happened in case of use of plastic and similar material in the making of enclosure 100. This is because inflexible nature of plastic and similar material may make the enclosure 100 non-compliant with forces that may act upon the enclosure 100 due to dynamic movement of the tire.
[0046] In an embodiment, the electronic devices 112 are potted to avoid electrostatic discharge (ESD) related risk during replacement of the one or more batteries. Since servicing is generally done manually, there is a risk of electro- static discharge (ESD) because of the human contact, which could damage the electronic devices 112. Thus, the electronic devices 112 are potted to provide protection from static discharge which may happen due to human contact during servicing or replacement of the one or more batteries. Accordingly, in an embodiment, electronic devices 112, other than the one or more batteries are potted to avoid electrostatic discharge during servicing of the one or more electronic devices 112.
[0047] Although implementations for an enclosure 100 to be embedded in a tire are described, it is to be understood that the present subject matter is not necessarily limited to the specific features of the systems described herein. Rather, the specific features are disclosed as implementations for the enclosure 100 to be embedded in a tire.

Claims

I/ We claim:
1. An enclosure 100 to be embedded in a tire of a vehicle, the enclosure 100 comprising:
a housing portion 101 comprising a base 103 and side walls 104 along periphery of the base 103, the side walls 104 having a plurality of grooves 105; and a cover portion 102 having a flat surface 109 with plurality of protrusions 110 provided at periphery of the flat surface 109, wherein
the plurality of grooves 105 in the side walls 104 is to accommodate the plurality of protrusions 110 to removably attach the cover portion 102 to the housing portion 101, and wherein
the plurality of grooves 105 has a poka-yoke arrangement for insertion of a protrusion from amongst the plurality of protrusions 110 in a corresponding groove from amongst the plurality of grooves 105, the poka-yoke arrangement being implemented by varying a size of at least one groove 105-1 and at least one protrusion 110-1 from amongst the plurality of grooves 105 and the plurality of protrusions 110, respectively.
2. The enclosure 100 as claimed in claim 1, wherein the housing portion 101 is attached to a center of a width of the tire.
3. The enclosure 100 as claimed in claim 2, wherein the base 103 comprises an extended portion 107 beyond the periphery of the base 103 where the side walls 104 are located.
4. The enclosure as claimed in claim 3, wherein the extended portion 107 comprises orientation guidance markings to enable attachment of the housing portion 101 to the tire at the center of the width of the tire.
5. The enclosure 100 as claimed in claim 4, wherein the orientation guidance markings are a pair of projections 108 located at a peripheral edge of the extended portion 107.
6. The enclosure 100 as claimed in claim 1, wherein the housing portion 101 is fixedly attached to the center of the width of the tire using an adhesive.
7. The enclosure 100 as claimed in claim 1, wherein the cover portion 102 comprises one or more electronic devices 112 mounted on the flat surface 109 of the cover portion 102.
8. The enclosure 100 as claimed in claim 7, wherein one or more batteries are mounted on the flat surface 109 of the cover portion 102, the one or more batteries are to serve as power source for the one or more electronic devices 112.
9. The enclosure 100 as claimed in claim 1, wherein reinforcing ribs 106 are provided vertically on the side walls 104 of the housing portion 102.
10. The enclosure 100 as claimed in any one of the claims 1 to 9, wherein the enclosure 100 is made of rubber.
11. The enclosure 100 as claimed in any one of the claims 1 to 10, wherein the enclosure 100 is made of the same material as that of the tire.
12. The enclosure 100 as claimed in any one of the claims lto 11, wherein the side walls 104 comprise three grooves 105 and the cover portion 102 comprises three protrusions 110 located at the periphery of the flat surface 109, and wherein the poka-yoke arrangement is implemented by providing the size of one of the three grooves 105-1 and one of the three protrusions 110-1 larger than the size of other grooves 105-2, 105-3 and other protrusions 110-2, 110-3.
13. The enclosure 100 as claimed in any one of the claims 1 to 12, wherein the grooves 105 being located at equal angular distance from each other.
14. The enclosure 100 as claimed in claim 7, wherein the one or more electronic devices 112 are potted to avoid electrostatic discharge.
PCT/IN2020/050288 2019-03-29 2020-03-27 An enclosure to be embedded in a tire WO2020202186A1 (en)

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IN201921012752 2019-03-29
IN201921012751 2019-03-29
IN201921012751 2019-03-29
IN201921012752 2019-03-29
IN201921030611 2019-07-29
IN201921030611 2019-07-29

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1961588A1 (en) * 2005-12-12 2008-08-27 Bridgestone Corporation Electronic apparatus installation structure and pneumatic tire
JP4892283B2 (en) * 2006-06-09 2012-03-07 株式会社ブリヂストン Electronic device mounting structure and pneumatic tire

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1961588A1 (en) * 2005-12-12 2008-08-27 Bridgestone Corporation Electronic apparatus installation structure and pneumatic tire
JP4892283B2 (en) * 2006-06-09 2012-03-07 株式会社ブリヂストン Electronic device mounting structure and pneumatic tire

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