WO2020195400A1 - Motor - Google Patents

Motor Download PDF

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Publication number
WO2020195400A1
WO2020195400A1 PCT/JP2020/006707 JP2020006707W WO2020195400A1 WO 2020195400 A1 WO2020195400 A1 WO 2020195400A1 JP 2020006707 W JP2020006707 W JP 2020006707W WO 2020195400 A1 WO2020195400 A1 WO 2020195400A1
Authority
WO
WIPO (PCT)
Prior art keywords
stator core
insert nut
fastened
motor
stator
Prior art date
Application number
PCT/JP2020/006707
Other languages
French (fr)
Japanese (ja)
Inventor
瑞貴 仁平
梅田 智之
藤原 英雄
Original Assignee
日本電産株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電産株式会社 filed Critical 日本電産株式会社
Priority to CN202080014736.8A priority Critical patent/CN113424409A/en
Publication of WO2020195400A1 publication Critical patent/WO2020195400A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/08Insulating casings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/24Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations

Definitions

  • the present invention relates to a motor.
  • Patent Document 1 The housing of Patent Document 1 is provided with a hole to which a bolt is fastened to attach the motor to the device to be attached.
  • a motor in order to obtain a sufficient fastening force by bolts, it is conceivable to adopt a structure in which a nut is embedded inside the housing. In this case, the nut is held by a housing that is a resin material. For this reason, the vibration generated from the rotor, which is a rotating portion, does not easily escape from the fastening portion to the device, and the motor itself easily resonates.
  • one of the objects of the present invention is to provide a motor that does not easily resonate.
  • a rotor that rotates around a central axis, a stator that is radially opposed to the rotor and has a stator core, a housing that is made of resin and in which the stator is embedded, and a fastening member are fastened. It is provided with a fastener to be fastened. The fastener to be fastened is embedded in the housing in contact with the stator core.
  • a motor that does not easily resonate is provided.
  • FIG. 1 is a cross-sectional view of the motor of one embodiment.
  • FIG. 2 is a plan view of the motor of one embodiment.
  • FIG. 3 is a partial cross-sectional view of the motor along lines III-III of FIG.
  • FIG. 4 is a partial cross-sectional view of the motor of the modified example 1.
  • FIG. 5 is a cross-sectional view of the motor along the VV line of FIG.
  • FIG. 6 is a partial cross-sectional view of the motor of the modified example 2.
  • FIG. 7 is a cross-sectional view of the motor along lines VII-VII of FIG.
  • FIG. 8 is a partial cross-sectional view of the motor of the modified example 3.
  • FIG. 9 is a cross-sectional view of the motor taken along the line IX-IX of FIG.
  • the direction parallel to the central axis J is simply referred to as “axial direction” or “vertical direction”, and the radial direction centered on the central axis J is simply referred to as “radial direction”.
  • the circumferential direction around the axis J that is, the circumference of the central axis J is simply referred to as the "circumferential direction”.
  • one side in the axial direction along the central axis J is simply referred to as “upper side”
  • the other side is simply referred to as “lower side”.
  • the vertical direction in the present specification is merely a direction used for explanation, and does not limit the posture during use and distribution of the motor.
  • FIG. 1 is a cross-sectional view of the motor 1 of one embodiment.
  • FIG. 2 is a plan view of the motor 1. Note that the rotor 10 is not shown in FIG.
  • the motor 1 is attached to an external device 9 arranged on the upper side of the motor 1 by using a fixing bolt (fastening member) 9e.
  • the motor 1 transmits power to the external device 9.
  • the motor 1 includes a rotor 10, a stator 20 surrounding the rotor 10, an upper bearing 15 and a lower bearing 16 that rotatably hold the rotor 10, an upper bearing holder 40 that holds the upper bearing 15, and a lower bearing 16. It has a lower bearing holder 70 for holding the bearing, a housing 30, a plurality of insert nuts (fastened fasteners) 50, and a plurality of bus bars 80.
  • the rotor 10 rotates about a central axis J extending in the vertical direction.
  • the rotor 10 has a shaft 11 extending along the central axis J, a rotor core 12, and a rotor magnet 13.
  • the shaft 11 is connected to the power transmission mechanism 9d of the external device 9 at the upper end portion (the end portion on one side in the axial direction).
  • the shaft 11 is rotatably supported around the central axis J by the upper bearing 15.
  • the rotor core 12 is fixed to the outer peripheral surface of the shaft 11.
  • the rotor magnet 13 is fixed to the outer peripheral surface of the rotor core 12.
  • the plurality of rotor magnets 13 may be embedded inside the rotor core 12.
  • the upper bearing 15 is located above the stator 20, and the lower bearing 16 is located below the stator 20.
  • the upper bearing 15 supports the upper end of the shaft 11, and the lower bearing 16 supports the lower end of the shaft 11.
  • the upper bearing 15 and the lower bearing 16 of the present embodiment are ball bearings.
  • the upper bearing 15 and the lower bearing 16 may be other types of bearings such as needle bearings.
  • the upper bearing holder 40 is located above the stator 20.
  • the upper bearing holder 40 is made of metal.
  • the upper bearing holder 40 has a holder cylinder portion 41, an upper plate portion 42 extending radially inward from the upper end of the holder cylinder portion 41, and a holder flange portion 43 extending radially outward from the lower end of the holder cylinder portion 41. ..
  • the holder cylinder portion 41 has a cylindrical shape centered on the central axis J.
  • the upper bearing 15 is arranged inside the holder cylinder portion 41 in the radial direction.
  • the upper plate portion 42 covers the upper side of the outer ring of the upper bearing 15.
  • the upper plate portion 42 is provided with a central hole 42a penetrating in the axial direction.
  • the shaft 11 is inserted through the central hole 42a.
  • the radial outer end of the holder flange portion 43 is embedded in the housing 30. That is, at least a part of the upper bearing holder 40 is embedded in the housing 30.
  • the lower bearing holder 70 is located below the stator 20.
  • the lower bearing holder 70 is made of resin.
  • the lower bearing holder 70 has a disk shape when viewed from the axial direction.
  • the lower bearing holder 70 is fixed to the housing 30 at the outer edge.
  • a central hole 72a is provided in the center of the lower bearing holder 70 when viewed from the axial direction.
  • the lower end of the shaft 11 is inserted into the central hole 72a.
  • An inner wall surface 71a that surrounds the lower bearing 16 from the outside in the radial direction and holds the lower bearing 16 is provided around the central hole 72a.
  • the stator 20 surrounds the rotor 10 from the outside in the radial direction.
  • the stator 20 faces the rotor 10 in the radial direction.
  • the stator 20 includes a stator core 21, an insulator 22, and a coil 29.
  • the stator core 21 has a tubular shape extending in the axial direction.
  • the stator core 21 has an annular core back portion 21a centered on the central axis J and a plurality of tooth portions 21b extending radially inward from the core back portion 21a.
  • a plurality of tooth portions 21b are provided at equal intervals in the circumferential direction around the central axis J.
  • the coil 29 is attached to the teeth portion 21b via the insulator 22.
  • the end of the coil 29 is connected to a bus bar 80 located below the stator 20.
  • the bus bar 80 is connected to a control device (not shown). Electric power is supplied to the coil 29 from the control device via the bus bar 80.
  • the housing 30 is made of a resin material.
  • the resin material may be a composite material reinforced with a fiber material such as glass fiber or carbon fiber. That is, the housing 30 may be a fiber reinforced resin material.
  • a stator 20, a bus bar 80, an upper bearing holder 40, and an insert nut 50 are embedded in the housing 30.
  • the housing 30 holds the bus bar 80, the stator 20, the upper bearing holder 40, and the insert nut 50.
  • the housing 30 is manufactured by insert molding while holding the stator 20, the bus bar 80, the upper bearing holder 40, and the insert nut 50 in the mold. According to the present embodiment, since the housing 30 embeds the stator 20, the bus bar 80, the upper bearing holder 40, and the insert nut 50, the assembly process of each member can be simplified.
  • the housing 30 includes a main body 31 that holds the stator 20, an upper protruding portion 3 that is located above the main body 31, a bus bar holder 36 that holds the bus bar 80, and a lower portion that extends downward from the lower surface of the main body 31. It has a tubular portion 37, a plurality of projecting portions 39 projecting radially outward from the main body portion 31, and a holder holding portion 38 for holding the upper bearing holder 40.
  • the stator 20 is embedded in the main body 31.
  • the main body 31 surrounds the upper side, the lower side, and the radial outer side with respect to the stator 20.
  • the main body 31 surrounds the teeth portion 21b and the coil 29, and is also provided between the teeth portions 21b and the coil 29 that are adjacent to each other in the circumferential direction. Further, the main body 31 does not cover the inner peripheral surface of the stator core 21. Therefore, the inner peripheral surface of the stator core 21 is exposed from the housing 30.
  • the main body 31 has a plurality of openings 6. That is, the housing 30 has a plurality of openings 6.
  • the plurality of openings 6 are traces of a support portion that supports the stator 20 in the mold when the housing 30 is molded.
  • the plurality of openings 6 is a general term including a plurality of first openings 61, a plurality of second openings 62, and a plurality of third openings 63.
  • the upper protruding portion 3 is a general term for a plurality of ribs protruding upward from the upper surface of the main body portion 31.
  • the upper protruding portion 3 extends in the circumferential direction and the radial direction to reinforce the housing 30.
  • the upper protruding portion 3 has an annular portion 32a attached to the external device 9.
  • the annular portion 32a is located at the upper end portion of the upper protruding portion 3.
  • the annular portion 32a has a cylindrical shape extending upward from the inner edge of the upper protruding portion 3.
  • the annular portion 32a is located on the radial outside of the first opening 61.
  • the annular portion 32a is located radially inside the outer peripheral surface of the housing 30.
  • the annular portion 32a is attached to the external device 9 and plays a part of the sealing function of the motor 1.
  • the external device 9 has a cylindrical holding cylinder portion 9a centered on the central axis J.
  • the holding cylinder portion 9a surrounds the annular portion 32a from the outside in the radial direction.
  • the inner diameter of the holding cylinder portion 9a is slightly larger than the outer diameter of the annular portion 32a.
  • the tip surface of the holding cylinder portion 9a comes into contact with the upper end surface of the upper protruding portion 3.
  • a concave groove 9b extending along the circumferential direction is provided on the inner peripheral surface of the holding cylinder portion 9a.
  • the sealing member 9c is housed in the groove 9b.
  • the sealing member 9c is made of an elastic material such as rubber.
  • the seal member 9c extends along the circumferential direction.
  • the seal member 9c is an O-ring.
  • the seal member 9c is not limited to a member having a circular cross-sectional shape as long as it functions as a gasket.
  • the seal member 9c is sandwiched between the outer peripheral surface 32d of the annular portion 32a facing outward in the radial direction and the bottom surface of the concave groove 9b facing outward in the radial direction. By compressing the seal member 9c, it is possible to prevent moisture from entering the inside of the holding cylinder portion 9a.
  • the bus bar holder portion 36 is located on the lower surface of the main body portion 31.
  • the housing 30 of the present embodiment is provided with two bus bar holder portions 36.
  • Three bus bars 80 are embedded inside each bus bar holder portion 36.
  • the bus bar 80 projects downward from the lower surface of the bus bar holder portion 36.
  • the lower cylinder portion 37 has a cylindrical shape centered on the central axis J.
  • the outer peripheral surface of the lower cylinder portion 37 is continuous with the outer peripheral surface of the main body portion 31.
  • the lower cylinder portion 37 surrounds the lower end portions of the plurality of bus bars 80 protruding from the housing 30 from the outside in the radial direction. Further, the lower cylinder portion 37 surrounds the plurality of second openings 62 and the plurality of third openings 63 from the outside in the radial direction.
  • a control device (not shown) for controlling the motor 1 is attached to the lower cylinder portion 37. Further, the bus bar 80 is connected to a socket portion (not shown) provided in the control device. The inner peripheral surface of the lower cylinder portion 37 and the control device are sealed by a seal structure (not shown). According to the present embodiment, the lower cylinder portion 37 having a sealing function surrounds the plurality of second openings 62 and the plurality of third openings 63 from the outside in the radial direction. Therefore, it is possible to prevent water from reaching the second opening 62 and the third opening 63.
  • the protruding portion 39 projects radially outward from the outer peripheral surface of the upper protruding portion 3 and the outer peripheral surface of the main body portion 31.
  • the protruding shape of the protruding portion 39 is an arc shape along the outer peripheral surface 50c of the insert nut 50.
  • the upper end surface of the protruding portion 39 is continuous with the upper end surface of the upper protruding portion 3.
  • the insert nut 50 is embedded so as to straddle the upper protruding portion 3 and the protruding portion 39. As a result, the housing 30 holds the insert nut 50.
  • a fixing bolt 9e for fixing the motor 1 to the external device 9 is fastened to the insert nut 50.
  • the housing 30 of the present embodiment is provided with three protrusions 39.
  • the three protrusions 39 are arranged at equal intervals along the circumferential direction.
  • One insert nut 50 is embedded in each of the three protrusions 39.
  • the insert nut 50 is a columnar shape extending along the center line J2.
  • the center line J2 of the insert nut 50 is parallel to the center axis J of the motor 1.
  • the insert nut 50 has an upper end surface (first end surface) 50a facing upward, a lower end surface (second end surface) 50b facing downward, and an outer peripheral surface 50c facing radially outward of the center line J2.
  • the insert nut 50 has a screw hole (fastened hole) 51 that opens in the upper end surface 50a and extends downward.
  • the screw hole 51 extends in the axial direction about the center line J2.
  • the inner peripheral surface of the screw hole 51 is exposed from the housing 30.
  • the screw hole 51 is a female screw.
  • the shaft portion of the fixing bolt 9e is inserted into the screw hole 51.
  • the external device 9 has a plate-shaped fixing plate portion 9f extending radially outward from the lower end portion of the holding cylinder portion 9a.
  • the external device 9 of the present embodiment has the same number of fixing plate portions 9f as the insert nuts 50 (three in the present embodiment).
  • Each fixing plate portion 9f has a fixing hole 9g penetrating in the axial direction.
  • a fixing bolt 9e is inserted into the fixing hole 9g from above.
  • the motor 1 is fixed to the external device 9 by fastening the fixing bolt 9e to the screw hole 51 of the insert nut 50.
  • the upper end surface 50a of the insert nut 50 is arranged on the same plane as the upper end surface of the protruding portion 39.
  • the lower end surface 50b of the insert nut 50 is arranged on the same plane as the lower end surface of the protrusion 39.
  • the entire upper end surface 50a and a part of the lower end surface 50b of the insert nut 50 are exposed from the housing 30, respectively.
  • the outer peripheral surface 50c of the insert nut 50 is embedded inside the housing 30. Therefore, the outer peripheral surface 50c comes into contact with the housing 30.
  • the insert nut 50 is embedded in the housing 30.
  • the motor 1 is fixed to the external device 9 with the insert nut 50.
  • a high-strength material metal material in this embodiment
  • the material of the insert nut 50 has a higher strength than the resin material of the housing 30. Therefore, as compared with the case where the external device 9 is directly fixed to the resin housing 30, it is possible to prevent damage to the fastening portion (screw hole in the present embodiment) due to stress at the time of fastening. Therefore, the fastening strength between the motor 1 and the housing 30 can be increased. Further, by increasing the fastening strength by one fixing bolt 9e, it is possible to reduce the number of fixing bolts 9e for obtaining a desired fixing strength, and it is possible to simplify the process of fixing the motor 1 to the external device 9. ..
  • the insert nut 50 is located on the upper side (one side in the axial direction) of the stator core 21. Further, the lower end surface 50b of the insert nut 50 comes into contact with the upper end surface 21c of the stator core 21. That is, the insert nut 50 is embedded in the housing 30 in contact with the stator core 21. Since the stator core 21 is made of metal, it is heavier and more rigid than the housing 30. According to this embodiment, the stator core 21 suppresses the vibration of the insert nut 50 by bringing the insert nut 50 into contact with the stator core 21. More specifically, the rigidity of the insert nut 50 is increased. As a result, the natural frequency of the motor 1 becomes sufficiently higher than the frequency of the vibration generated by the motor 1 as the rotor 10 rotates. Therefore, the motor 1 is unlikely to generate resonance due to the vibration generated by the motor 1. It should be noted that this can be suppressed.
  • FIG. 3 is a partial cross-sectional view of the motor 1 along the line III-III of FIG.
  • the insert nut 50 overlaps the stator core 21 when viewed from the axial direction. According to this embodiment, it is possible to prevent the insert nut 50 from protruding outward in the radial direction with respect to the outer shape of the motor 1. Therefore, the motor 1 can be miniaturized in the radial direction.
  • the lower end surface 50b of the insert nut 50 and the upper end surface 21c of the stator core 21 are preferably fixed by fixing means such as welding.
  • fixing the insert nut 50 to the stator core 21 the rigidity of the insert nut 50 can be further increased. As a result, the effect of suppressing the resonance of the motor 1 can be enhanced.
  • the insert nut 50 is fixed to the stator core 21 and positioned with respect to the stator core 21 before molding the housing 30. Therefore, in the process of molding the housing 30, it is possible to prevent the insert nut 50 from being displaced due to the injection pressure of the resin, and it is possible to improve the positioning accuracy of the insert nut 50 with respect to the housing 30.
  • the means for fixing the insert nut 50 and the stator core 21 is not limited to welding the lower end surface 50b and the upper end surface 21c.
  • a recess may be provided in a part of the outer peripheral surface of the stator core 21, and the insert nut 50 may be press-fitted into the recess.
  • FIG. 4 is a partial cross-sectional view of the motor 101 of the first modification in the vicinity of the insert nut (fastened tool) 150.
  • FIG. 5 is a cross-sectional view taken along the line VV of FIG.
  • This modification is mainly different from the above-described embodiment in that the stator core 121 has a first convex portion 123 on the outer peripheral surface and the insert nut 150 has a second convex portion on the outer peripheral surface.
  • the insert nut 150 is located above the stator core 121. Further, the lower end surface 150b of the insert nut 150 comes into contact with the upper end surface 121c of the stator core 121. That is, the insert nut 150 is embedded in the housing 30 in contact with the stator core 121.
  • the stator core 121 of this modified example has a first convex portion 123 that protrudes outward in the radial direction.
  • the first convex portion 123 projects in an arc shape.
  • the first convex portion 123 has an upper end surface (end surface facing one side in the axial direction) 123a.
  • the upper end surface 123a of the first convex portion 123 is a part of the upper end surface 121c of the stator core 121.
  • the insert nut 150 comes into contact with the upper end surface 121c of the stator core 121. More specifically, the insert nut 150 comes into contact with a region of the upper end surface 121c of the stator core 121 including the upper end surface 123a of the first convex portion 123.
  • the stator core 121 has the first convex portion 123, the contact area between the insert nut 150 and the stator core 121 can be increased. As a result, the rigidity of the insert nut 150 can be further increased, and the effect of suppressing the resonance of the motor 101 can be enhanced.
  • the insert nut 150 of this modified example has a columnar nut main body (main body) 158 extending along the center line J2 and a second convex portion protruding from the outer peripheral surface of the nut main body 158. It has 159 and.
  • the second convex portion 159 extends in a rib shape along the axial direction.
  • the second convex portion 159 has a lower end surface (end surface facing the other side in the axial direction) 159b.
  • the lower end surface 159b of the second convex portion 159 is a part of the lower end surface 150b of the insert nut 150.
  • the insert nut 150 comes into contact with the stator core 121 at the lower end surface 150b. More specifically, the insert nut 150 contacts the stator core 121 in a region of the lower end surface 150b including the lower end surface 159b of the second convex portion 159.
  • the insert nut 150 since the insert nut 150 has the second convex portion 159, the contact area between the insert nut 150 and the stator core 121 can be increased. As a result, the rigidity of the insert nut 150 can be further increased, and the effect of suppressing the resonance of the motor 101 can be enhanced.
  • the stator core 121 and the insert nut 150 each have a second convex portion 159, and a large contact area between the insert nut 150 and the stator core 121 is secured.
  • the contact area between the insert nut 150 and the stator core 121 may be increased by having either one of the stator core 121 and the insert nut 150 having a convex portion.
  • the insert nut 150 and the stator core 121 may be fixed to each other at a contact portion by a joining means such as welding.
  • FIG. 6 is a partial cross-sectional view of the vicinity of the insert nut (fastened tool) 250 of the motor 201 of the modified example 2.
  • FIG. 7 is a cross-sectional view taken along the line VII-VII of FIG. This modification is mainly different from the above-described embodiment in that the insert nut 250 is arranged in the first recess provided on the outer peripheral surface of the stator core 221.
  • the insert nut 250 is located on the outer side in the radial direction of the stator core 221.
  • the insert nut 250 comes into contact with the stator core 221 from the radial outside of the stator core 221. Therefore, the axial position of the insert nut 250 overlaps with the axial position of the stator core 221.
  • the axial dimension of the motor 201 is reduced as compared with the case where the insert nut is located on one side in the axial direction of the stator core. it can.
  • the stator core 221 of this modified example has a first recess 223 that is recessed inward with respect to the outer peripheral surface.
  • the first recess 223 extends along the axial direction.
  • the first recess 223 is recessed in an arc shape when viewed from the axial direction.
  • the radius of curvature of the first recess 223 coincides with the radius of the outer shape of the insert nut 250.
  • the insert nut 250 enters the first recess 223.
  • the insert nut 250 comes into surface contact with the inner wall surface of the first recess 223.
  • the inner wall surface of the first recess 223 means a surface of the first recess 223 facing outward in the radial direction and a surface facing upward.
  • the insert nut 250 enters the first recess 223 provided in the stator core 221 and comes into surface contact with the inner wall surface of the first recess 223.
  • the contact area between the insert nut 250 and the stator core 221 can be increased, and the rigidity of the insert nut 250 can be further increased.
  • the insert nut 250 and the stator core 221 may be fixed to each other at a contact portion by a joining means such as welding.
  • FIG. 8 is a partial cross-sectional view of the motor 301 of the modified example 3 in the vicinity of the insert nut (fastened tool) 350.
  • FIG. 9 is a cross-sectional view taken along the line IX-IX of FIG. This modification is mainly different from the above-described embodiment in that the insert nut 350 is arranged in the second recess 323 provided on the upper end surface of the stator core 321.
  • the stator core 321 has a core flange portion 324 that protrudes outward in the radial direction.
  • the core flange portion 324 is located at the upper end portion of the stator core 321.
  • the core flange portion 324 has a plate shape extending along a plane orthogonal to the axial direction.
  • the core flange portion 324 is provided with a second recess 323 that penetrates in the vertical direction. That is, the stator core 321 has a second recess 323 that is recessed with respect to the upper end surface (end surface on one side in the axial direction).
  • the second recess 323 is circular when viewed from the axial direction.
  • the diameter of the second recess 323 is substantially equal to the outer diameter of the insert nut 350.
  • the insert nut 350 is press-fitted into the second recess 323. That is, the outer peripheral surface of the insert nut 350 comes into contact with the inner peripheral surface of the second recess 323. Further, the insert nut 350 is fixed to the stator core 321. According to this modification, the insert nut 350 is fixed to the stator core 321 by press fitting. Therefore, the fixing strength of the insert nut 350 with respect to the stator core 321 is increased. As a result, the rigidity of the insert nut 350 can be further increased, and the effect of suppressing the resonance of the motor 301 can be enhanced.
  • the use of the motor unit of the above-described embodiment and its modified example is not particularly limited.
  • the motor unit of the above-described embodiment and its modification is mounted on, for example, an electric pump, an electric power steering, and the like.

Abstract

One embodiment of the motor according to the present invention is provided with: a rotor rotating about the central axis; a stator facing the rotor in the radial direction and having a stator core; a housing comprising a resin and having the stator embedded therein; and a fastened component to which a fastening member is fastened. The fastened component is embedded in the housing in a state of making contact with the stator core.

Description

モータmotor
 本発明は、モータに関する。 The present invention relates to a motor.
 近年、組み立て工程を簡素化するなどの目的で、ステータを樹脂でモールドしたモータが開発されている。特許文献1のモータでは、ステータをモールドする樹脂部分がハウジングを構成する。 In recent years, motors in which the stator is molded with resin have been developed for the purpose of simplifying the assembly process. In the motor of Patent Document 1, the resin portion that molds the stator constitutes the housing.
日本国公開公報:特開2010-22191号公報Japanese Publication: Japanese Patent Application Laid-Open No. 2010-22191
 特許文献1のハウジングは、モータを取り付け対象である機器に取り付けるためにボルトが締結される穴部を備えている。このようなモータにおいて、ボルトによる十分な締結力を得るため、ハウジングの内部にナットを埋め込む構造を採用することが考えられる。この場合、ナットは樹脂材料であるハウジングによって保持されている。このため、回転部分であるロータから発せられる振動は締結部分から機器に逃げにくく、モータ自体が共振しやすい構造であった。 The housing of Patent Document 1 is provided with a hole to which a bolt is fastened to attach the motor to the device to be attached. In such a motor, in order to obtain a sufficient fastening force by bolts, it is conceivable to adopt a structure in which a nut is embedded inside the housing. In this case, the nut is held by a housing that is a resin material. For this reason, the vibration generated from the rotor, which is a rotating portion, does not easily escape from the fastening portion to the device, and the motor itself easily resonates.
 本発明は、上記事情に鑑みて、共振しにくいモータを提供することを目的の一つとする。 In view of the above circumstances, one of the objects of the present invention is to provide a motor that does not easily resonate.
 本発明のモータの一つの態様は、中心軸周りに回転するロータと、前記ロータと径方向に対向しステータコアを有するステータと、樹脂からなり前記ステータが埋め込まれるハウジングと、締結部材が締結される被締結具と、を備える。前記被締結具は、前記ステータコアに接触した状態で前記ハウジングに埋め込まれる。 In one aspect of the motor of the present invention, a rotor that rotates around a central axis, a stator that is radially opposed to the rotor and has a stator core, a housing that is made of resin and in which the stator is embedded, and a fastening member are fastened. It is provided with a fastener to be fastened. The fastener to be fastened is embedded in the housing in contact with the stator core.
 本発明の一つの態様によれば、共振しにくいモータが提供される。 According to one aspect of the present invention, a motor that does not easily resonate is provided.
図1は、一実施形態のモータの断面図である。FIG. 1 is a cross-sectional view of the motor of one embodiment. 図2は、一実施形態のモータの平面図である。FIG. 2 is a plan view of the motor of one embodiment. 図3は、図1のIII-III線に沿うモータの部分断面図である。FIG. 3 is a partial cross-sectional view of the motor along lines III-III of FIG. 図4は、変形例1のモータの部分断面図である。FIG. 4 is a partial cross-sectional view of the motor of the modified example 1. 図5は、図4のV-V線に沿うモータの断面図である。FIG. 5 is a cross-sectional view of the motor along the VV line of FIG. 図6は、変形例2のモータの部分断面図である。FIG. 6 is a partial cross-sectional view of the motor of the modified example 2. 図7は、図6のVII-VII線に沿うモータの断面図である。FIG. 7 is a cross-sectional view of the motor along lines VII-VII of FIG. 図8は、変形例3のモータの部分断面図である。FIG. 8 is a partial cross-sectional view of the motor of the modified example 3. 図9は、図8のIX-IX線に沿うモータの断面図である。FIG. 9 is a cross-sectional view of the motor taken along the line IX-IX of FIG.
 以下、図面を参照して本発明を適用した実施形態について詳細に説明する。
 以下の説明において、中心軸J(図1参照)に平行な方向を単に「軸方向」又は「上下方向」と呼び、中心軸Jを中心とする径方向を単に「径方向」と呼び、中心軸Jを中心とする周方向、すなわち、中心軸Jの軸周りを単に「周方向」と呼ぶ。また、本明細書では、中心軸Jに沿った軸方向の一方側を単に「上側」と呼び、他方側を単に「下側」と呼ぶ。なお、本明細書における上下方向は、単に説明のために用いられる方向であって、モータの使用時および流通時の姿勢を限定するものではない。
Hereinafter, embodiments to which the present invention has been applied will be described in detail with reference to the drawings.
In the following description, the direction parallel to the central axis J (see FIG. 1) is simply referred to as "axial direction" or "vertical direction", and the radial direction centered on the central axis J is simply referred to as "radial direction". The circumferential direction around the axis J, that is, the circumference of the central axis J is simply referred to as the "circumferential direction". Further, in the present specification, one side in the axial direction along the central axis J is simply referred to as "upper side", and the other side is simply referred to as "lower side". It should be noted that the vertical direction in the present specification is merely a direction used for explanation, and does not limit the posture during use and distribution of the motor.
 図1は、一実施形態のモータ1の断面図である。図2は、モータ1の平面図である。なお、図2において、ロータ10の図示を省略する。 FIG. 1 is a cross-sectional view of the motor 1 of one embodiment. FIG. 2 is a plan view of the motor 1. Note that the rotor 10 is not shown in FIG.
 図1に仮想線(二点鎖線)で示すように、モータ1は、固定ボルト(締結部材)9eを用いてモータ1の上側に配置される外部装置9に取り付けられる。モータ1は、外部装置9に動力を伝達する。
 モータ1は、ロータ10と、ロータ10を囲むステータ20と、ロータ10を回転可能に保持する上側ベアリング15および下側ベアリング16と、上側ベアリング15を保持する上側ベアリングホルダ40と、下側ベアリング16を保持する下側ベアリングホルダ70と、ハウジング30と、複数のインサートナット(被締結具)50と、複数のバスバー80と、を有する。
As shown by a virtual line (dashed line) in FIG. 1, the motor 1 is attached to an external device 9 arranged on the upper side of the motor 1 by using a fixing bolt (fastening member) 9e. The motor 1 transmits power to the external device 9.
The motor 1 includes a rotor 10, a stator 20 surrounding the rotor 10, an upper bearing 15 and a lower bearing 16 that rotatably hold the rotor 10, an upper bearing holder 40 that holds the upper bearing 15, and a lower bearing 16. It has a lower bearing holder 70 for holding the bearing, a housing 30, a plurality of insert nuts (fastened fasteners) 50, and a plurality of bus bars 80.
 ロータ10は、上下方向に沿って延びる中心軸Jを中心として回転する。ロータ10は、中心軸Jに沿って延びるシャフト11と、ロータコア12と、ロータマグネット13と、を有する。 The rotor 10 rotates about a central axis J extending in the vertical direction. The rotor 10 has a shaft 11 extending along the central axis J, a rotor core 12, and a rotor magnet 13.
 シャフト11は、上端部(軸方向一方側の端部)において外部装置9の動力伝達機構9dに接続される。シャフト11は、上側ベアリング15により、中心軸J周りに回転可能に支持される。シャフト11の外周面には、ロータコア12が固定される。また、ロータコア12の外周面には、ロータマグネット13が固定される。なお、複数のロータマグネット13は、ロータコア12の内部に埋め込まれていてもよい。 The shaft 11 is connected to the power transmission mechanism 9d of the external device 9 at the upper end portion (the end portion on one side in the axial direction). The shaft 11 is rotatably supported around the central axis J by the upper bearing 15. The rotor core 12 is fixed to the outer peripheral surface of the shaft 11. Further, the rotor magnet 13 is fixed to the outer peripheral surface of the rotor core 12. The plurality of rotor magnets 13 may be embedded inside the rotor core 12.
 上側ベアリング15は、ステータ20の上側に位置し、下側ベアリング16は、ステータ20の下側に位置する。上側ベアリング15は、シャフト11の上端部を支持し、下側ベアリング16は、シャフト11の下端部を支持する。本実施形態の上側ベアリング15および下側ベアリング16は、ボールベアリングである。しかしながら、上側ベアリング15および下側ベアリング16は、ニードルベアリング等の他種のベアリングであってもよい。 The upper bearing 15 is located above the stator 20, and the lower bearing 16 is located below the stator 20. The upper bearing 15 supports the upper end of the shaft 11, and the lower bearing 16 supports the lower end of the shaft 11. The upper bearing 15 and the lower bearing 16 of the present embodiment are ball bearings. However, the upper bearing 15 and the lower bearing 16 may be other types of bearings such as needle bearings.
 上側ベアリングホルダ40は、ステータ20の上側に位置する。上側ベアリングホルダ40は、金属製である。上側ベアリングホルダ40は、ホルダ筒部41と、ホルダ筒部41の上端から径方向内側に延びる上板部42と、ホルダ筒部41の下端から径方向外側に延びるホルダフランジ部43と、を有する。 The upper bearing holder 40 is located above the stator 20. The upper bearing holder 40 is made of metal. The upper bearing holder 40 has a holder cylinder portion 41, an upper plate portion 42 extending radially inward from the upper end of the holder cylinder portion 41, and a holder flange portion 43 extending radially outward from the lower end of the holder cylinder portion 41. ..
 ホルダ筒部41は、中心軸Jを中心とする円筒状である。ホルダ筒部41の径方向内側には、上側ベアリング15が配置される。上板部42は、上側ベアリング15の外輪の上側を覆う。上板部42には、軸方向に貫通する中央孔42aが設けられる。中央孔42aには、シャフト11が挿通される。ホルダフランジ部43の径方向外側の端部は、ハウジング30に埋め込まれる。すなわち、上側ベアリングホルダ40は、少なくも一部がハウジング30に埋め込まれる。 The holder cylinder portion 41 has a cylindrical shape centered on the central axis J. The upper bearing 15 is arranged inside the holder cylinder portion 41 in the radial direction. The upper plate portion 42 covers the upper side of the outer ring of the upper bearing 15. The upper plate portion 42 is provided with a central hole 42a penetrating in the axial direction. The shaft 11 is inserted through the central hole 42a. The radial outer end of the holder flange portion 43 is embedded in the housing 30. That is, at least a part of the upper bearing holder 40 is embedded in the housing 30.
 下側ベアリングホルダ70は、ステータ20の下側に位置する。下側ベアリングホルダ70は、樹脂製である。下側ベアリングホルダ70は、軸方向から見て円板状である。下側ベアリングホルダ70は、外縁部においてハウジング30に固定される。 The lower bearing holder 70 is located below the stator 20. The lower bearing holder 70 is made of resin. The lower bearing holder 70 has a disk shape when viewed from the axial direction. The lower bearing holder 70 is fixed to the housing 30 at the outer edge.
 下側ベアリングホルダ70の軸方向から見た中央には、中央孔72aが設けられる。中央孔72aには、シャフト11の下端部が挿通される。中央孔72aの周囲には、下側ベアリング16を径方向外側から囲み下側ベアリング16を保持する内壁面71aが設けられる。 A central hole 72a is provided in the center of the lower bearing holder 70 when viewed from the axial direction. The lower end of the shaft 11 is inserted into the central hole 72a. An inner wall surface 71a that surrounds the lower bearing 16 from the outside in the radial direction and holds the lower bearing 16 is provided around the central hole 72a.
 ステータ20は、ロータ10を径方向外側から囲む。ステータ20は、ロータ10と径方向に対向する。ステータ20は、ステータコア21と、インシュレータ22と、コイル29と、を有する。 The stator 20 surrounds the rotor 10 from the outside in the radial direction. The stator 20 faces the rotor 10 in the radial direction. The stator 20 includes a stator core 21, an insulator 22, and a coil 29.
 ステータコア21は、軸方向に延びる筒状である。ステータコア21は、中心軸Jを中心とする環状のコアバック部21aおよびコアバック部21aから径方向内側に延びる複数のティース部21bを有する。ティース部21bは、中心軸J周りの周方向に等間隔をあけて複数設けられる。 The stator core 21 has a tubular shape extending in the axial direction. The stator core 21 has an annular core back portion 21a centered on the central axis J and a plurality of tooth portions 21b extending radially inward from the core back portion 21a. A plurality of tooth portions 21b are provided at equal intervals in the circumferential direction around the central axis J.
 コイル29は、インシュレータ22を介してティース部21bに装着される。コイル29の端部は、ステータ20の下側に配置されるバスバー80に接続される。バスバー80は、図示略の制御装置に接続される。コイル29には、バスバー80を介して制御装置から電力が供給される。 The coil 29 is attached to the teeth portion 21b via the insulator 22. The end of the coil 29 is connected to a bus bar 80 located below the stator 20. The bus bar 80 is connected to a control device (not shown). Electric power is supplied to the coil 29 from the control device via the bus bar 80.
 ハウジング30は、樹脂材料からなる。本明細書において樹脂材料とは、例えばガラス繊維や炭素繊維のような繊維材によって強化された複合材料であってもよい。すなわち、ハウジング30は、繊維強化樹脂材料であってもよい。 The housing 30 is made of a resin material. In the present specification, the resin material may be a composite material reinforced with a fiber material such as glass fiber or carbon fiber. That is, the housing 30 may be a fiber reinforced resin material.
 ハウジング30には、ステータ20、バスバー80、上側ベアリングホルダ40およびインサートナット50が埋め込まれる。これにより、ハウジング30は、バスバー80、ステータ20、上側ベアリングホルダ40およびインサートナット50を保持する。ハウジング30は、ステータ20、バスバー80、上側ベアリングホルダ40およびインサートナット50を金型内で保持した状態でインサート成形することで製造される。本実施形態によればハウジング30が、ステータ20、バスバー80、上側ベアリングホルダ40およびインサートナット50を埋め込むため各部材の組み立て工程を簡素化することができる。 A stator 20, a bus bar 80, an upper bearing holder 40, and an insert nut 50 are embedded in the housing 30. As a result, the housing 30 holds the bus bar 80, the stator 20, the upper bearing holder 40, and the insert nut 50. The housing 30 is manufactured by insert molding while holding the stator 20, the bus bar 80, the upper bearing holder 40, and the insert nut 50 in the mold. According to the present embodiment, since the housing 30 embeds the stator 20, the bus bar 80, the upper bearing holder 40, and the insert nut 50, the assembly process of each member can be simplified.
 ハウジング30は、ステータ20を保持する本体部31と、本体部31の上側に位置する上側突出部3と、バスバー80を保持するバスバーホルダ部36と、本体部31の下面から下側に延びる下筒部37と、本体部31から径方向外側に突出する複数の突出部39と、上側ベアリングホルダ40を保持するホルダ保持部38と、を有する。 The housing 30 includes a main body 31 that holds the stator 20, an upper protruding portion 3 that is located above the main body 31, a bus bar holder 36 that holds the bus bar 80, and a lower portion that extends downward from the lower surface of the main body 31. It has a tubular portion 37, a plurality of projecting portions 39 projecting radially outward from the main body portion 31, and a holder holding portion 38 for holding the upper bearing holder 40.
 本体部31には、ステータ20が埋め込まれる。本体部31は、ステータ20に対し上側、下側および径方向外側を囲む。本体部31は、ティース部21bおよびコイル29を囲むとともに、周方向で互いに隣り合うティース部21bおよびコイル29の間にも設けられる。また、本体部31は、ステータコア21の内周面を覆わない。したがって、ステータコア21の内周面は、ハウジング30から露出する。 The stator 20 is embedded in the main body 31. The main body 31 surrounds the upper side, the lower side, and the radial outer side with respect to the stator 20. The main body 31 surrounds the teeth portion 21b and the coil 29, and is also provided between the teeth portions 21b and the coil 29 that are adjacent to each other in the circumferential direction. Further, the main body 31 does not cover the inner peripheral surface of the stator core 21. Therefore, the inner peripheral surface of the stator core 21 is exposed from the housing 30.
 本体部31は、複数の開口部6を有する。すなわち、ハウジング30は、複数の開口部6を有する。複数の開口部6は、ハウジング30の成形時においてステータ20を金型内で支持する支持部の痕跡である。複数の開口部6は、複数の第1開口部61と複数の第2開口部62と複数の第3開口部63とを含む総称である。 The main body 31 has a plurality of openings 6. That is, the housing 30 has a plurality of openings 6. The plurality of openings 6 are traces of a support portion that supports the stator 20 in the mold when the housing 30 is molded. The plurality of openings 6 is a general term including a plurality of first openings 61, a plurality of second openings 62, and a plurality of third openings 63.
 上側突出部3は、本体部31の上面から上側に突出する複数のリブの総称である。上側突出部3は、周方向および径方向に延びてハウジング30を補強する。 The upper protruding portion 3 is a general term for a plurality of ribs protruding upward from the upper surface of the main body portion 31. The upper protruding portion 3 extends in the circumferential direction and the radial direction to reinforce the housing 30.
 上側突出部3は、外部装置9に取り付く環状部32aを有する。環状部32aは、上側突出部3の上端部に位置する。環状部32aは、上側突出部3の内縁から上側に延びる円筒状である。 The upper protruding portion 3 has an annular portion 32a attached to the external device 9. The annular portion 32a is located at the upper end portion of the upper protruding portion 3. The annular portion 32a has a cylindrical shape extending upward from the inner edge of the upper protruding portion 3.
 環状部32aは、第1開口部61の径方向外側に位置する。また、環状部32aは、ハウジング30の外周面より径方向内側に位置する。環状部32aは、外部装置9に取り付きモータ1のシール機能の一部を担う。 The annular portion 32a is located on the radial outside of the first opening 61. The annular portion 32a is located radially inside the outer peripheral surface of the housing 30. The annular portion 32a is attached to the external device 9 and plays a part of the sealing function of the motor 1.
 外部装置9は、中心軸Jを中心とする円筒状の保持筒部9aを有する。保持筒部9aは、環状部32aを径方向外側から囲む。保持筒部9aの内径は、環状部32aの外径より若干大きい。保持筒部9aの先端面は、上側突出部3の上端面に接触する。 The external device 9 has a cylindrical holding cylinder portion 9a centered on the central axis J. The holding cylinder portion 9a surrounds the annular portion 32a from the outside in the radial direction. The inner diameter of the holding cylinder portion 9a is slightly larger than the outer diameter of the annular portion 32a. The tip surface of the holding cylinder portion 9a comes into contact with the upper end surface of the upper protruding portion 3.
 保持筒部9aの内周面には、周方向に沿って延びる凹溝9bが設けられる。凹溝9bには、シール部材9cが収容される。シール部材9cは、ゴムなどの弾性材料から構成される。シール部材9cは、周方向に沿って延びる。本実施形態においてシール部材9cは、Oリングである。シール部材9cは、ガスケットとして機能するものであれば、断面形状が円形のものに限定されない。 A concave groove 9b extending along the circumferential direction is provided on the inner peripheral surface of the holding cylinder portion 9a. The sealing member 9c is housed in the groove 9b. The sealing member 9c is made of an elastic material such as rubber. The seal member 9c extends along the circumferential direction. In this embodiment, the seal member 9c is an O-ring. The seal member 9c is not limited to a member having a circular cross-sectional shape as long as it functions as a gasket.
 シール部材9cは、環状部32aの径方向外側を向く外周面32dと、凹溝9bの径方向外側を向く底面との間に挟み込まれる。シール部材9cが圧縮されることにより、保持筒部9aの内側に水分が浸入することが抑制される。 The seal member 9c is sandwiched between the outer peripheral surface 32d of the annular portion 32a facing outward in the radial direction and the bottom surface of the concave groove 9b facing outward in the radial direction. By compressing the seal member 9c, it is possible to prevent moisture from entering the inside of the holding cylinder portion 9a.
 バスバーホルダ部36は、本体部31の下面に位置する。本実施形態のハウジング30は、2つのバスバーホルダ部36が設けられる。それぞれのバスバーホルダ部36の内部には、3つのバスバー80が埋め込まれる。バスバー80は、バスバーホルダ部36の下面から下側に突出する。 The bus bar holder portion 36 is located on the lower surface of the main body portion 31. The housing 30 of the present embodiment is provided with two bus bar holder portions 36. Three bus bars 80 are embedded inside each bus bar holder portion 36. The bus bar 80 projects downward from the lower surface of the bus bar holder portion 36.
 下筒部37は、中心軸Jを中心とする円筒状である。下筒部37の外周面は、本体部31の外周面と連続する。下筒部37は、ハウジング30から突出する複数のバスバー80の下端部を径方向外側から囲む。また、下筒部37は、複数の第2開口部62および複数の第3開口部63を径方向外側から囲む。 The lower cylinder portion 37 has a cylindrical shape centered on the central axis J. The outer peripheral surface of the lower cylinder portion 37 is continuous with the outer peripheral surface of the main body portion 31. The lower cylinder portion 37 surrounds the lower end portions of the plurality of bus bars 80 protruding from the housing 30 from the outside in the radial direction. Further, the lower cylinder portion 37 surrounds the plurality of second openings 62 and the plurality of third openings 63 from the outside in the radial direction.
 下筒部37には、モータ1を制御する制御装置(図示略)が取り付けられる。また、バスバー80は、制御装置に設けられたソケット部(図示略)に接続される。下筒部37の内周面と制御装置とは、図示略のシール構造によりシールされている。本実施形態によれば、シール機能を担う下筒部37が複数の第2開口部62および複数の第3開口部63を径方向外側から囲む。このため、第2開口部62および第3開口部63に水分が達することを抑制することができる。 A control device (not shown) for controlling the motor 1 is attached to the lower cylinder portion 37. Further, the bus bar 80 is connected to a socket portion (not shown) provided in the control device. The inner peripheral surface of the lower cylinder portion 37 and the control device are sealed by a seal structure (not shown). According to the present embodiment, the lower cylinder portion 37 having a sealing function surrounds the plurality of second openings 62 and the plurality of third openings 63 from the outside in the radial direction. Therefore, it is possible to prevent water from reaching the second opening 62 and the third opening 63.
 突出部39は、上側突出部3の外周面および本体部31の外周面から径方向外側に突出する。突出部39の突出形状は、インサートナット50の外周面50cに沿う円弧状である。突出部39の上端面は、上側突出部3の上端面と連続する。インサートナット50は、上側突出部3と突出部39とに跨って埋め込まれる。これにより、ハウジング30は、インサートナット50を保持する。インサートナット50には、モータ1を外部装置9に固定する固定ボルト9eが締結される。 The protruding portion 39 projects radially outward from the outer peripheral surface of the upper protruding portion 3 and the outer peripheral surface of the main body portion 31. The protruding shape of the protruding portion 39 is an arc shape along the outer peripheral surface 50c of the insert nut 50. The upper end surface of the protruding portion 39 is continuous with the upper end surface of the upper protruding portion 3. The insert nut 50 is embedded so as to straddle the upper protruding portion 3 and the protruding portion 39. As a result, the housing 30 holds the insert nut 50. A fixing bolt 9e for fixing the motor 1 to the external device 9 is fastened to the insert nut 50.
 図2に示すように、本実施形態のハウジング30には、3個の突出部39が設けられる。3個の突出部39は、周方向に沿って等間隔に配置される。インサートナット50は、3個の突出部39にそれぞれ1個ずつ埋め込まれる。 As shown in FIG. 2, the housing 30 of the present embodiment is provided with three protrusions 39. The three protrusions 39 are arranged at equal intervals along the circumferential direction. One insert nut 50 is embedded in each of the three protrusions 39.
 図1に示すように、インサートナット50は、中心線J2に沿って延びる円柱状である。インサートナット50の中心線J2は、モータ1の中心軸Jと平行である。インサートナット50は、上側を向く上端面(第1端面)50aと、下側を向く下端面(第2端面)50bと、中心線J2の径方向外側を向く外周面50cと、を有する。 As shown in FIG. 1, the insert nut 50 is a columnar shape extending along the center line J2. The center line J2 of the insert nut 50 is parallel to the center axis J of the motor 1. The insert nut 50 has an upper end surface (first end surface) 50a facing upward, a lower end surface (second end surface) 50b facing downward, and an outer peripheral surface 50c facing radially outward of the center line J2.
 インサートナット50は、上端面50aに開口し下側に延びるねじ穴(被締結穴)51を有する。ねじ穴51は、中心線J2を中心として軸方向に延びる。ねじ穴51の内周面は、ハウジング30から露出する。ねじ穴51は、雌ねじである。ねじ穴51には、固定ボルト9eの軸部が挿入される。 The insert nut 50 has a screw hole (fastened hole) 51 that opens in the upper end surface 50a and extends downward. The screw hole 51 extends in the axial direction about the center line J2. The inner peripheral surface of the screw hole 51 is exposed from the housing 30. The screw hole 51 is a female screw. The shaft portion of the fixing bolt 9e is inserted into the screw hole 51.
 図1に示すように、外部装置9は、保持筒部9aの下端部から径方向外側に延びる板状の固定板部9fを有する。本実施形態の外部装置9は、インサートナット50と同数(本実施形態において3個)の固定板部9fを有する。それぞれの固定板部9fは、軸方向に貫通する固定孔9gを有する。固定孔9gには、上側から固定ボルト9eが挿入される。固定ボルト9eがインサートナット50のねじ穴51に締結されることで、モータ1は、外部装置9に固定される。 As shown in FIG. 1, the external device 9 has a plate-shaped fixing plate portion 9f extending radially outward from the lower end portion of the holding cylinder portion 9a. The external device 9 of the present embodiment has the same number of fixing plate portions 9f as the insert nuts 50 (three in the present embodiment). Each fixing plate portion 9f has a fixing hole 9g penetrating in the axial direction. A fixing bolt 9e is inserted into the fixing hole 9g from above. The motor 1 is fixed to the external device 9 by fastening the fixing bolt 9e to the screw hole 51 of the insert nut 50.
 インサートナット50の上端面50aは、突出部39の上端面と同一平面上に配置される。インサートナット50の下端面50bは、突出部39の下端面と同一平面上に配置される。インサートナット50の上端面50aの全体および下端面50bの一部は、それぞれハウジング30から露出する。一方で、インサートナット50の外周面50cは、ハウジング30の内部に埋め込まれる。このため、外周面50cは、ハウジング30に接触する。 The upper end surface 50a of the insert nut 50 is arranged on the same plane as the upper end surface of the protruding portion 39. The lower end surface 50b of the insert nut 50 is arranged on the same plane as the lower end surface of the protrusion 39. The entire upper end surface 50a and a part of the lower end surface 50b of the insert nut 50 are exposed from the housing 30, respectively. On the other hand, the outer peripheral surface 50c of the insert nut 50 is embedded inside the housing 30. Therefore, the outer peripheral surface 50c comes into contact with the housing 30.
 本実施形態によれば、インサートナット50は、ハウジング30に埋め込まれる。モータ1は、インサートナット50において外部装置9に固定される。インサートナット50の材質には、制限がないため高強度な材料(本実施形態では金属材料)を採用できる。すなわち、インサートナット50の材料は、ハウジング30の樹脂材料より高強度とされる。このため、樹脂製のハウジング30に直接的に外部装置9を固定する場合と比較して、締結時の応力で締結部分(本実施形態ではねじ穴)に損傷が生じることを抑制できる。このため、モータ1とハウジング30との締結強度を高めることができる。さらに、1つの固定ボルト9eによる締結強度を高めることで、所望の固定強度を得るための固定ボルト9eの本数を少なくすることが可能となり、モータ1を外部装置9に固定する工程を簡素化できる。 According to this embodiment, the insert nut 50 is embedded in the housing 30. The motor 1 is fixed to the external device 9 with the insert nut 50. Since there is no limitation on the material of the insert nut 50, a high-strength material (metal material in this embodiment) can be adopted. That is, the material of the insert nut 50 has a higher strength than the resin material of the housing 30. Therefore, as compared with the case where the external device 9 is directly fixed to the resin housing 30, it is possible to prevent damage to the fastening portion (screw hole in the present embodiment) due to stress at the time of fastening. Therefore, the fastening strength between the motor 1 and the housing 30 can be increased. Further, by increasing the fastening strength by one fixing bolt 9e, it is possible to reduce the number of fixing bolts 9e for obtaining a desired fixing strength, and it is possible to simplify the process of fixing the motor 1 to the external device 9. ..
 インサートナット50は、ステータコア21の上側(軸方向一方側)に位置する。また、インサートナット50の下端面50bは、ステータコア21の上端面21cに接触する。すなわち、インサートナット50は、ステータコア21に接触した状態でハウジング30に埋め込まれる。ステータコア21は、金属製であるためハウジング30と比較して重量が大きく剛性が高い。本実施形態によれば、インサートナット50をステータコア21に接触させることで、ステータコア21がインサートナット50の振動を抑制する。より具体的には、インサートナット50の剛性が高まる。これにより、ロータ10の回転に伴いモータ1が発する振動の振動数に対して、モータ1の固有振動数が十分に高くなる。したがって、モータ1は、モータ1が発する振動に起因する共振が発生しにくい。なお、することを抑制することができる。 The insert nut 50 is located on the upper side (one side in the axial direction) of the stator core 21. Further, the lower end surface 50b of the insert nut 50 comes into contact with the upper end surface 21c of the stator core 21. That is, the insert nut 50 is embedded in the housing 30 in contact with the stator core 21. Since the stator core 21 is made of metal, it is heavier and more rigid than the housing 30. According to this embodiment, the stator core 21 suppresses the vibration of the insert nut 50 by bringing the insert nut 50 into contact with the stator core 21. More specifically, the rigidity of the insert nut 50 is increased. As a result, the natural frequency of the motor 1 becomes sufficiently higher than the frequency of the vibration generated by the motor 1 as the rotor 10 rotates. Therefore, the motor 1 is unlikely to generate resonance due to the vibration generated by the motor 1. It should be noted that this can be suppressed.
 図3は、図1のIII-III線に沿うモータ1の部分断面図である。
 インサートナット50は、軸方向から見てステータコア21に重なる。本実施形態によれば、モータ1の外形に対するインサートナット50の径方向外側への突出を抑制できる。したがって、径方向においてモータ1を小型化できる。
FIG. 3 is a partial cross-sectional view of the motor 1 along the line III-III of FIG.
The insert nut 50 overlaps the stator core 21 when viewed from the axial direction. According to this embodiment, it is possible to prevent the insert nut 50 from protruding outward in the radial direction with respect to the outer shape of the motor 1. Therefore, the motor 1 can be miniaturized in the radial direction.
 本実施形態において、インサートナット50の下端面50bとステータコア21の上端面21cとは、溶接等の固定手段によって固定されることが好ましい。インサートナット50がステータコア21に固定されることで、インサートナット50の剛性をより高めることができる。これにより、モータ1の共振を抑制する効果を高めることができる。また、本実施形態によれば、インサートナット50は、ハウジング30の成形前にステータコア21に固定されステータコア21に対し位置決めされる。したがって、ハウジング30を成形する工程において、樹脂の射出圧でインサートナット50が位置ずれすることを抑制でき、ハウジング30に対するインサートナット50の位置精度を高めることができる。
 なお、インサートナット50とステータコア21との固定手段は、下端面50bと上端面21cとの溶接に限らない。例えば、ステータコア21の外周面の一部に凹部を設け、当該凹部にインサートナット50が圧入される等、他の手段であってもよい。
In the present embodiment, the lower end surface 50b of the insert nut 50 and the upper end surface 21c of the stator core 21 are preferably fixed by fixing means such as welding. By fixing the insert nut 50 to the stator core 21, the rigidity of the insert nut 50 can be further increased. As a result, the effect of suppressing the resonance of the motor 1 can be enhanced. Further, according to the present embodiment, the insert nut 50 is fixed to the stator core 21 and positioned with respect to the stator core 21 before molding the housing 30. Therefore, in the process of molding the housing 30, it is possible to prevent the insert nut 50 from being displaced due to the injection pressure of the resin, and it is possible to improve the positioning accuracy of the insert nut 50 with respect to the housing 30.
The means for fixing the insert nut 50 and the stator core 21 is not limited to welding the lower end surface 50b and the upper end surface 21c. For example, a recess may be provided in a part of the outer peripheral surface of the stator core 21, and the insert nut 50 may be press-fitted into the recess.
 次に、変形例について記載する。なお、各変形例において、上述の実施形態と同一態様の構成要素については、同一符号を付し、その説明を省略する。
 <変形例1>
 図4は、変形例1のモータ101のインサートナット(被締結具)150の近傍の部分断面図である。また、図5は、図4のV-V線に沿う断面図である。本変形例は、上述の実施形態と比較して、ステータコア121が外周面に第1凸部123を有し、インサートナット150が外周面に第2凸部を有する点が主に異なる。
Next, a modification will be described. In each modification, the components having the same aspects as those in the above-described embodiment are designated by the same reference numerals, and the description thereof will be omitted.
<Modification example 1>
FIG. 4 is a partial cross-sectional view of the motor 101 of the first modification in the vicinity of the insert nut (fastened tool) 150. Further, FIG. 5 is a cross-sectional view taken along the line VV of FIG. This modification is mainly different from the above-described embodiment in that the stator core 121 has a first convex portion 123 on the outer peripheral surface and the insert nut 150 has a second convex portion on the outer peripheral surface.
 上述の実施形態と同様に、インサートナット150は、ステータコア121の上側に位置する。また、インサートナット150の下端面150bは、ステータコア121の上端面121cに接触する。すなわち、インサートナット150は、ステータコア121に接触した状態でハウジング30に埋め込まれる。 Similar to the above embodiment, the insert nut 150 is located above the stator core 121. Further, the lower end surface 150b of the insert nut 150 comes into contact with the upper end surface 121c of the stator core 121. That is, the insert nut 150 is embedded in the housing 30 in contact with the stator core 121.
 図5に示すように、本変形例のステータコア121は、径方向外側に突出する第1凸部123を有する。第1凸部123は、円弧状に突出する。図4に示すように、第1凸部123は、上端面(軸方向一方側を向く端面)123aを有する。第1凸部123の上端面123aは、ステータコア121の上端面121cの一部である。 As shown in FIG. 5, the stator core 121 of this modified example has a first convex portion 123 that protrudes outward in the radial direction. The first convex portion 123 projects in an arc shape. As shown in FIG. 4, the first convex portion 123 has an upper end surface (end surface facing one side in the axial direction) 123a. The upper end surface 123a of the first convex portion 123 is a part of the upper end surface 121c of the stator core 121.
 インサートナット150は、ステータコア121の上端面121cに接触する。より具体的には、インサートナット150は、ステータコア121の上端面121cの中で第1凸部123の上端面123aを含む領域に接触する。 The insert nut 150 comes into contact with the upper end surface 121c of the stator core 121. More specifically, the insert nut 150 comes into contact with a region of the upper end surface 121c of the stator core 121 including the upper end surface 123a of the first convex portion 123.
 本変形例によれば、ステータコア121が第1凸部123を有するため、インサートナット150とステータコア121との接触面積を大きくすることができる。これにより、インサートナット150の剛性をより高めることができ、モータ101の共振を抑制する効果を高めることができる。 According to this modification, since the stator core 121 has the first convex portion 123, the contact area between the insert nut 150 and the stator core 121 can be increased. As a result, the rigidity of the insert nut 150 can be further increased, and the effect of suppressing the resonance of the motor 101 can be enhanced.
 図5に示すように、本変形例のインサートナット150は、中心線J2に沿って延びる円柱状のナット本体部(本体部)158と、ナット本体部158の外周面から突出する第2凸部159と、を有する。第2凸部159は、軸方向に沿ってリブ状に延びる。図4に示すように、第2凸部159は、下端面(軸方向他方側を向く端面)159bを有する。第2凸部159の下端面159bは、インサートナット150の下端面150bの一部である。 As shown in FIG. 5, the insert nut 150 of this modified example has a columnar nut main body (main body) 158 extending along the center line J2 and a second convex portion protruding from the outer peripheral surface of the nut main body 158. It has 159 and. The second convex portion 159 extends in a rib shape along the axial direction. As shown in FIG. 4, the second convex portion 159 has a lower end surface (end surface facing the other side in the axial direction) 159b. The lower end surface 159b of the second convex portion 159 is a part of the lower end surface 150b of the insert nut 150.
 インサートナット150は、下端面150bにおいてステータコア121に接触する。より具体的には、インサートナット150は、下端面150bにおける第2凸部159の下端面159bを含む領域においてステータコア121に接触する。 The insert nut 150 comes into contact with the stator core 121 at the lower end surface 150b. More specifically, the insert nut 150 contacts the stator core 121 in a region of the lower end surface 150b including the lower end surface 159b of the second convex portion 159.
 本変形例によれば、インサートナット150が第2凸部159を有するため、インサートナット150とステータコア121との接触面積を大きくすることができる。これにより、インサートナット150の剛性をより高めることができ、モータ101の共振を抑制する効果を高めることができる。 According to this modification, since the insert nut 150 has the second convex portion 159, the contact area between the insert nut 150 and the stator core 121 can be increased. As a result, the rigidity of the insert nut 150 can be further increased, and the effect of suppressing the resonance of the motor 101 can be enhanced.
 本変形例のモータ101は、ステータコア121とインサートナット150とが、それぞれ第2凸部159を有し、インサートナット150とステータコア121との接触面積を大きく確保する。しかしながら、ステータコア121およびインサートナット150のうち何れか一方が凸部を有することで、インサートナット150とステータコア121との接触面積を大きくしてもよい。
 なお、インサートナット150とステータコア121とは、接触部分において溶接等の接合手段により互いに固定されていてもよい。
In the motor 101 of this modification, the stator core 121 and the insert nut 150 each have a second convex portion 159, and a large contact area between the insert nut 150 and the stator core 121 is secured. However, the contact area between the insert nut 150 and the stator core 121 may be increased by having either one of the stator core 121 and the insert nut 150 having a convex portion.
The insert nut 150 and the stator core 121 may be fixed to each other at a contact portion by a joining means such as welding.
 <変形例2>
 図6は、変形例2のモータ201のインサートナット(被締結具)250の近傍の部分断面図である。また、図7は、図6のVII-VII線に沿う断面図である。本変形例は、上述の実施形態と比較して、ステータコア221の外周面に設けられた第1凹部にインサートナット250が配置される点が主に異なる。
<Modification 2>
FIG. 6 is a partial cross-sectional view of the vicinity of the insert nut (fastened tool) 250 of the motor 201 of the modified example 2. Further, FIG. 7 is a cross-sectional view taken along the line VII-VII of FIG. This modification is mainly different from the above-described embodiment in that the insert nut 250 is arranged in the first recess provided on the outer peripheral surface of the stator core 221.
 インサートナット250は、ステータコア221の径方向外側に位置する。インサートナット250は、ステータコア221の径方向外側からステータコア221に接触する。このため、インサートナット250の軸方向位置は、ステータコア221の軸方向位置と重なる。本変形例によれば、インサートナット250が、ステータコア221の径方向外側に位置するため、インサートナットがステータコアの軸方向一方側に位置する場合比較して、モータ201の軸方向の寸法を小型化できる。 The insert nut 250 is located on the outer side in the radial direction of the stator core 221. The insert nut 250 comes into contact with the stator core 221 from the radial outside of the stator core 221. Therefore, the axial position of the insert nut 250 overlaps with the axial position of the stator core 221. According to this modification, since the insert nut 250 is located outside the stator core 221 in the radial direction, the axial dimension of the motor 201 is reduced as compared with the case where the insert nut is located on one side in the axial direction of the stator core. it can.
 図7に示すように、本変形例のステータコア221は、外周面に対して内側に凹む第1凹部223を有する。第1凹部223は、軸方向に沿って延びる。第1凹部223は、軸方向から見て円弧状に凹む。第1凹部223の曲率半径は、インサートナット250の外形の半径と一致する。インサートナット250は、第1凹部223に進入する。インサートナット250は、第1凹部223の内壁面に面接触する。なお、ここで第1凹部223の内壁面とは、第1凹部223の径方向外側を向く面および上側を向く面を意味する。 As shown in FIG. 7, the stator core 221 of this modified example has a first recess 223 that is recessed inward with respect to the outer peripheral surface. The first recess 223 extends along the axial direction. The first recess 223 is recessed in an arc shape when viewed from the axial direction. The radius of curvature of the first recess 223 coincides with the radius of the outer shape of the insert nut 250. The insert nut 250 enters the first recess 223. The insert nut 250 comes into surface contact with the inner wall surface of the first recess 223. Here, the inner wall surface of the first recess 223 means a surface of the first recess 223 facing outward in the radial direction and a surface facing upward.
 本変形例によれば、インサートナット250は、ステータコア221に設けられた第1凹部223に進入し、第1凹部223の内壁面と面接触する。これにより、インサートナット250とステータコア221との接触面積を大きくすることができ、インサートナット250の剛性をより高めることができる。
 なお、インサートナット250とステータコア221とは、接触部分において溶接等の接合手段により互いに固定されていてもよい。
According to this modification, the insert nut 250 enters the first recess 223 provided in the stator core 221 and comes into surface contact with the inner wall surface of the first recess 223. As a result, the contact area between the insert nut 250 and the stator core 221 can be increased, and the rigidity of the insert nut 250 can be further increased.
The insert nut 250 and the stator core 221 may be fixed to each other at a contact portion by a joining means such as welding.
 <変形例3>
 図8は、変形例3のモータ301のインサートナット(被締結具)350の近傍の部分断面図である。また、図9は、図8のIX-IX線に沿う断面図である。本変形例は、上述の実施形態と比較して、ステータコア321の上端面に設けられた第2凹部323にインサートナット350が配置される点が主に異なる。
<Modification example 3>
FIG. 8 is a partial cross-sectional view of the motor 301 of the modified example 3 in the vicinity of the insert nut (fastened tool) 350. Further, FIG. 9 is a cross-sectional view taken along the line IX-IX of FIG. This modification is mainly different from the above-described embodiment in that the insert nut 350 is arranged in the second recess 323 provided on the upper end surface of the stator core 321.
 ステータコア321は、径方向外側に突出するコアフランジ部324を有する。コアフランジ部324は、ステータコア321の上端部に位置する。コアフランジ部324は、軸方向と直交する平面に沿って延びる板状である。コアフランジ部324には、上下方向に貫通する第2凹部323が設けられる。すなわち、ステータコア321は、上端面(軸方向一方側の端面)に対して凹む第2凹部323を有する。第2凹部323は、軸方向から見て円形である。第2凹部323の直径は、インサートナット350の外径と略等しい。 The stator core 321 has a core flange portion 324 that protrudes outward in the radial direction. The core flange portion 324 is located at the upper end portion of the stator core 321. The core flange portion 324 has a plate shape extending along a plane orthogonal to the axial direction. The core flange portion 324 is provided with a second recess 323 that penetrates in the vertical direction. That is, the stator core 321 has a second recess 323 that is recessed with respect to the upper end surface (end surface on one side in the axial direction). The second recess 323 is circular when viewed from the axial direction. The diameter of the second recess 323 is substantially equal to the outer diameter of the insert nut 350.
 インサートナット350は、第2凹部323に圧入される。すなわち、インサートナット350の外周面は、第2凹部323の内周面と接触する。また、インサートナット350は、ステータコア321に固定される。本変形例によれば、インサートナット350が圧入によってステータコア321に固定される。このため、ステータコア321に対するインサートナット350の固定強度が高まる。結果的に、インサートナット350の剛性をより高めることができ、モータ301の共振を抑制する効果を高めることができる。 The insert nut 350 is press-fitted into the second recess 323. That is, the outer peripheral surface of the insert nut 350 comes into contact with the inner peripheral surface of the second recess 323. Further, the insert nut 350 is fixed to the stator core 321. According to this modification, the insert nut 350 is fixed to the stator core 321 by press fitting. Therefore, the fixing strength of the insert nut 350 with respect to the stator core 321 is increased. As a result, the rigidity of the insert nut 350 can be further increased, and the effect of suppressing the resonance of the motor 301 can be enhanced.
 以上に、本発明の一実施形態およびその変形例を説明したが、実施形態および変形例における各構成およびそれらの組み合わせ等は一例であり、本発明の趣旨から逸脱しない範囲内で、構成の付加、省略、置換およびその他の変更が可能である。また、本発明は実施形態によって限定されることはない。 Although one embodiment of the present invention and a modification thereof have been described above, each configuration and a combination thereof in the embodiment and the modified example are examples, and the configuration is added within a range not deviating from the gist of the present invention. , Omission, replacement and other changes are possible. Moreover, the present invention is not limited to the embodiments.
 例えば、上述した実施形態およびその変形例のモータユニットの用途は、特に限定されない。上述した実施形態およびその変形例のモータユニットは、例えば、電動ポンプ、および電動パワーステアリング等に搭載される。 For example, the use of the motor unit of the above-described embodiment and its modified example is not particularly limited. The motor unit of the above-described embodiment and its modification is mounted on, for example, an electric pump, an electric power steering, and the like.
 1,101,201,301…モータ、9e…固定ボルト(締結部材)、10…ロータ、20…ステータ、21,121,221,321…ステータコア、30…ハウジング、50,150,250,350…インサートナット(被締結具)、51…ねじ穴(被締結穴)、123…第1凸部、158…ナット本体部(本体部)、159…第2凸部、223…第1凹部、323…第2凹部、J…中心軸 1,101,201,301 ... motor, 9e ... fixing bolt (fastening member), 10 ... rotor, 20 ... stator, 21,121,221,321 ... stator core, 30 ... housing, 50, 150, 250, 350 ... insert Nut (to be fastened), 51 ... Screw hole (to be fastened), 123 ... First convex portion, 158 ... Nut main body (main body), 159 ... Second convex, 223 ... First concave, 323 ... 2 recesses, J ... central axis

Claims (9)

  1.  中心軸周りに回転するロータと、
     前記ロータと径方向に対向しステータコアを有するステータと、
     樹脂からなり前記ステータが埋め込まれるハウジングと、
     締結部材が締結される被締結具と、を備え、
     前記被締結具は、前記ステータコアに接触した状態で前記ハウジングに埋め込まれる、モータ。
    A rotor that rotates around the central axis and
    A stator having a stator core that is radially opposed to the rotor,
    A housing made of resin and in which the stator is embedded,
    With a tool to be fastened to which the fastening member is fastened,
    The fastened tool is a motor that is embedded in the housing in contact with the stator core.
  2.  前記被締結具は、前記ステータコアに固定される、請求項1に記載のモータ。 The motor according to claim 1, wherein the fastened tool is fixed to the stator core.
  3.  前記被締結具は、ねじ穴を有するインサートナットである、請求項1又は2に記載のモータ。 The motor according to claim 1 or 2, wherein the fastened tool is an insert nut having a screw hole.
  4.  前記ステータコアは、軸方向に延びる筒状であり、
     前記被締結具は、前記ステータコアの軸方向一方側に位置する、請求項1~3の何れか一項に記載のモータ。
    The stator core has a tubular shape extending in the axial direction and has a tubular shape.
    The motor according to any one of claims 1 to 3, wherein the fastened tool is located on one side in the axial direction of the stator core.
  5.  前記ステータコアは、径方向外側に突出する第1凸部を有し、
     前記被締結具は、前記第1凸部の軸方向一方側を向く端面に接触する、請求項4に記載のモータ。
    The stator core has a first convex portion that protrudes outward in the radial direction.
    The motor according to claim 4, wherein the fastened tool contacts an end surface of the first convex portion facing one side in the axial direction.
  6.  前記被締結具は、
      軸方向に沿って延びる本体部と、
      前記本体部の外周面から突出する第2凸部と、を有し、
     前記被締結具は、前記第2凸部の軸方向他方側を向く端面において前記ステータコアに接触する、請求項4又は5に記載のモータ。
    The fastener to be fastened
    The main body that extends along the axial direction,
    It has a second convex portion protruding from the outer peripheral surface of the main body portion, and has.
    The motor according to claim 4 or 5, wherein the fastened tool contacts the stator core at an end surface of the second convex portion facing the other side in the axial direction.
  7.  前記ステータコアは、軸方向に延びる筒状であり、
     前記被締結具は、前記ステータコアの径方向外側に位置する、請求項1~3の何れか一項に記載のモータ。
    The stator core has a tubular shape extending in the axial direction and has a tubular shape.
    The motor according to any one of claims 1 to 3, wherein the fastened tool is located on the radial outer side of the stator core.
  8.  前記ステータコアは、外周面に対して凹み軸方向に沿って延びる第1凹部を有し、
     前記被締結具は、前記第1凹部に進入する、請求項7に記載のモータ。
    The stator core has a first recess extending along the recess axis direction with respect to the outer peripheral surface.
    The motor according to claim 7, wherein the fastener to be fastened enters the first recess.
  9.  前記ステータコアは、軸方向一方側の端面に対して凹む第2凹部を有し、
     前記被締結具は、前記第2凹部に圧入される、請求項1~3の何れか一項に記載のモータ。
    The stator core has a second recess that is recessed with respect to one end face in the axial direction.
    The motor according to any one of claims 1 to 3, wherein the fastened tool is press-fitted into the second recess.
PCT/JP2020/006707 2019-03-28 2020-02-20 Motor WO2020195400A1 (en)

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* Cited by examiner, † Cited by third party
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