WO2020189882A1 - Antistatic silicone release film - Google Patents

Antistatic silicone release film Download PDF

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WO2020189882A1
WO2020189882A1 PCT/KR2019/018281 KR2019018281W WO2020189882A1 WO 2020189882 A1 WO2020189882 A1 WO 2020189882A1 KR 2019018281 W KR2019018281 W KR 2019018281W WO 2020189882 A1 WO2020189882 A1 WO 2020189882A1
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silicone release
antistatic
weight
film
cured layer
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PCT/KR2019/018281
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French (fr)
Korean (ko)
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이정환
안병철
김길중
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도레이첨단소재 주식회사
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Priority to JP2021556630A priority Critical patent/JP2022529574A/en
Publication of WO2020189882A1 publication Critical patent/WO2020189882A1/en
Priority to JP2024000199A priority patent/JP2024038254A/en

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    • C08J7/044Forming conductive coatings; Forming coatings having anti-static properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • C09J7/40Adhesives in the form of films or foils characterised by release liners
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    • C09J7/401Adhesives in the form of films or foils characterised by release liners characterised by the release coating composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B2255/24Organic non-macromolecular coating
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21Anti-static
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Definitions

  • the present invention relates to an antistatic silicone release film, and more particularly, with an excellent antistatic function, there is no side effect due to static electricity when peeling from an adhesive, and the adhesion of the cured layer to the substrate is excellent, and the degree of crosslinking of the cured layer is high. It relates to an antistatic silicone release film having stable release characteristics.
  • the release properties required for the release film for use in the field of precision materials include a peeling force in an appropriate range according to the type and use of the adhesive, and a high residual adhesive rate so that the release layer is transferred to the adhesive layer and does not degrade the function of the adhesive layer. Solvent resistance so that the release layer is not damaged by the organic solvent used in the pressure-sensitive adhesive, and high adhesion between the release layer and the substrate are required so that the release layer is not removed due to friction in the processing process.
  • the release film is also used for the pressure-sensitive adhesive carrier film due to the thinning of the pressure-sensitive adhesive layer, stable release properties with little change with temperature and time must be secured.
  • conventional antistatic technologies include an internal addition method using an anionic compound, a method of depositing a metal compound, a method of applying conductive inorganic particles, a method of applying a low molecular weight ionic compound, and a method of applying a conductive polymer.
  • a method of manufacturing an antistatic release film by including a metal in a silicone composition by applying such antistatic technology has been used.
  • an antistatic silicone release film can be prepared in a single coating process by mixing a conductive polymer resin having excellent compatibility and a binder compound having excellent reactivity in a silicone release coating composition for producing a release film.
  • the present invention has been completed.
  • Patent Document 1 Korean Patent Application Publication No. 10-2015-0104477
  • the present invention has been devised to solve the above problems and meet conventional requirements, and an object of the present invention is to have excellent antistatic properties through an in-line manufacturing process, so that a release film for semiconductors, electric and electronic applications, and displays When used as, it is intended to provide an antistatic silicone release film that can reduce side effects such as product contamination and poor peeling due to static electricity when peeling from the adhesive.
  • Another object of the present invention is that it has excellent peel strength and a high level of residual adhesion, so that it can be appropriately used for a purpose without deteriorating the performance of the pressure-sensitive adhesive layer, and by configuring a dense cured layer, the durability of the cured layer and It is intended to provide an antistatic silicone release film having excellent solvent resistance, high adhesion between the cured layer and the substrate, and less change in physical properties with temperature and time, and thus has stable release properties.
  • the above object includes a base film and a cured layer of an antistatic silicone release composition positioned on at least one surface of the base film, wherein the cured layer includes an intensity ratio of silicon ions exhibiting silicone release properties and sulfur ions exhibiting antistatic properties ( Si - / S -) it is containing less than one antistatic region 10 and greater than the silicone release area, is achieved by the antistatic silicone release film.
  • the intensity ratio of the cured layer (Si - / S -) is at the boundary with the remotest top of the base film 10 to 10,000, characterized in that 0.001 to 1 at the boundary between the bottom of the base film.
  • the thickness ratio of the antistatic region and the silicon release region satisfies Equation 1 below,
  • AV is the thickness of the antistatic region
  • RV is the thickness of the silicon release region
  • the antistatic silicone release composition is characterized in that it comprises alkenylpolysiloxane, hydroelectric polysiloxane, a conductive polymer resin, a binder compound, and a platinum chelate catalyst.
  • the antistatic silicone release composition is 2.5 to 7.5 parts by weight of hydroelectric polysiloxane, 1 to 10 parts by weight of a conductive polymer resin, 5 to 20 parts by weight of a binder compound, and 10 ppm to 1,000 of a platinum chelate catalyst based on 100 parts by weight of alkenylpolysiloxane. It is characterized by containing ppm.
  • the antistatic silicone release composition further comprises an ionic surfactant having both a cation and an anion, wherein the ionic surfactant is an ionic surfactant having an anionic group selected from sulfo-, phosphor-, or carboxyl- groups. It is characterized by being.
  • the ionic surfactant is characterized by containing 0.01 parts by weight to 5 parts by weight based on 100 parts by weight of alkenylpolysiloxane.
  • the binder compound is characterized in that it contains a silane-based compound and a non-silane-based polyfunctional compound.
  • the silane-based compound is at least one of epoxy silane-based, amino silane-based, vinyl silane-based, methacryloxy silane-based, and isocyanate silane-based compound
  • the non-silane-based polyfunctional compound is an epoxy-based polyfunctional compound having an epoxy functional group. It is characterized in that it is a compound.
  • the epoxy-based polyfunctional compound has at least one functional group selected from the group consisting of amino, hydroxy, aldehyde, ester, vinyl, acrylic, imide, cyano and isocyanate, and one molecule It is characterized by having three or more functional groups within.
  • the weight ratio of the non-silane-based polyfunctional compound to the silane-based compound is 2 to 20.
  • the conductive polymer resin has an average particle diameter of 10 to 90 nm, and is characterized in that it is an aqueous dispersion containing polyanions and polythiophene or an aqueous dispersion containing polyanions and polythiophene derivatives.
  • the antistatic silicone release composition is characterized in that it contains 0.5 to 15% by weight of solids.
  • the surface tension of the base film compared to the cured layer is characterized in that 1.0 to 1.5 times.
  • the thickness of the base film is 15 to 300 ⁇ m, and the thickness of the cured layer is 0.01 to 10 ⁇ m.
  • the cured layer satisfies the following conditions 1 to 3 at the same time,
  • RF is the peel force (g/inch) of the cured layer
  • SA is the residual adhesion rate (%) of the cured layer
  • SR is the surface resistance ( ⁇ /sq) of the cured layer.
  • the above object includes a base film, a cured layer of an antistatic silicone release composition located on one side of the base film, and a silicone release layer located on the other side of the base film, wherein the cured layer is silicone exhibiting silicone release characteristics. and ion intensity ratio of sulfur ion that indicates the antistatic property (Si - / S -) is containing less than one antistatic region 10 and greater than the silicone release area, is achieved by the antistatic silicone release film.
  • the present invention since it has antistatic performance, it is possible to solve problems such as contamination due to static electricity generated when the release film is separated from the pressure-sensitive adhesive layer and poor peeling.
  • the durability of the cured layer is excellent, so that it has solvent resistance to organic solvents. It has a high adhesion to and has the effect of less dropping of the hardened layer due to friction.
  • FIG. 1 is a cross-sectional view of an antistatic silicone release film according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of an antistatic silicone release film according to another embodiment of the present invention.
  • FIG. 3 is a cross-sectional view of an antistatic silicone release film according to another embodiment of the present invention.
  • copolymer is used to refer to a polymer formed by copolymerization of two or more monomers. Such copolymers include binary copolymers, terpolymers or higher order copolymers.
  • FIG. 1 is a cross-sectional view of an antistatic silicone release film according to a preferred embodiment of the present invention.
  • the antistatic silicone release film according to an embodiment of the present invention, the antistatic silicone release film 100 according to an aspect of the present invention is located on at least one side of the base film 110 and the base film. It includes a cured layer 120 of the antistatic silicone release composition.
  • the cured layer 120 has antistatic properties and silicone release properties at the same time, and these antistatic properties and silicone release properties are realized at the same time by inline coating the antistatic silicone release composition on the base film once in the manufacture of the release film. It is characterized.
  • the antistatic silicone release composition forming the cured layer 120 of the antistatic silicone release film may include an alkenylpolysiloxane, a hydroelectric polysiloxane, a conductive polymer resin, a binder compound, and a platinum chelate catalyst. have.
  • the antistatic silicone release composition may further include an ionic surfactant having both a cation and an anion.
  • the alkenylpolysiloxane may have a structure represented by Formula 1 below.
  • n and n are each independently an integer of 10 to 500.
  • m and n do not mean block bonds, but they only mean that the sum of each unit is m and n.
  • each unit in Formula 1 is a random bond or a block bond.
  • the group may be present in any part of the molecule, but it is preferred that at least two groups are present.
  • the hydroelectric polysiloxane may have a structure represented by Formula 2 below.
  • a is an integer of 1 to 200
  • b is an integer of 1 to 400.
  • a and b do not mean a block combination, they just mean that the sum of each unit is a and b. Therefore, in Formula 2, each unit is a random bond or a block bond.
  • the alkenyl polysiloxane represented by Formula 1 and the hydroelectric polysiloxane represented by Formula 2 may be linear, branched, radial, or cyclic, and mixtures thereof may be used.
  • the mixing ratio of alkenylpolysiloxane and hydropre-polysiloxane is preferably 2.5 to 7.5 parts by weight of hydropre-polysiloxane based on 100 parts by weight of alkenylpolysiloxane.
  • the amount of hydropre-polysiloxane is less than 2.5 parts by weight, the amount of unreacted alkenylpolysiloxane cannot be sufficiently cured and thus stable release properties cannot be realized. If it exceeds 7.5 parts by weight, the amount of unreacted hydropolysiloxane increases. This is because the peeling characteristics may deteriorate.
  • the antistatic silicone release composition is a conductive polymer resin to impart antistatic performance
  • the conductive polymer resin contains a polyanion and a polythiophene-containing water dispersion or a polyanion and a polythiophene derivative. It is preferable that it is an aqueous dispersion.
  • Polyanions are acidic polymers, such as high molecular carboxylic acid, high molecular weight sulfonic acid, and polyvinyl sulfonic acid.
  • examples of the polymeric carboxylic acid include polyacrylic acid, polymethacrylic acid, and polymaleic acid, and examples of the polymeric sulfonic acid include polystyrenesulfonic acid, but are not limited thereto.
  • the polyanion has an excessive weight ratio of the solid content of the polythiophene or polythiophene derivative.
  • an aqueous dispersion containing 0.5% by weight of poly(3,4-ethylenedioxythiophene) and 0.8% by weight of polystyrenesulfonic acid is used, but is not limited thereto.
  • the weight ratio of the polythiophene or polythiophene derivative to the polyanion exceeds 1 and is less than 5, and more preferably exceeds 1 and less than 3.
  • the conductive polymer resin exhibits stable antistatic performance by using an aqueous dispersion having an average particle diameter of 10 to 90 nm.
  • the average particle diameter of the conductive polymer resin exceeds 90 nm, it is not uniformly distributed inside the cured layer, so that the deviation of the surface resistance becomes very large, and the antistatic performance cannot be properly implemented.
  • the average particle diameter of the conductive polymer resin is less than 10 nm, as the molecular weight decreases, the antistatic performance cannot be realized when the molecular weight is increased by more than a specific distance between molecules, and the smaller the average particle diameter during in-line stretching, the smaller the average particle diameter, the lower the antistatic performance.
  • the conductive polymer resin preferably contains 1 to 10 parts by weight based on 100 parts by weight of alkenylpolysiloxane. This is because when the content of the conductive polymer resin is less than 1 part by weight compared to 100 parts by weight of alkenylpolysiloxane, the surface resistance properties are deteriorated due to insufficient antistatic properties, and when the content of the conductive polymer resin exceeds 10 parts by weight, the release properties due to the curing disturbance of the silicone decrease .
  • the antistatic silicone release composition derives stable release properties and antistatic properties by controlling the crosslinking density, improves the compatibility of the conductive polymer resin to realize uniform antistatic properties, and improves the solvent resistance of the cured layer and A binder compound may be included to improve durability and increase adhesion between the cured layer and the substrate.
  • the binder compound may include a silane-based compound and a non-silane-based polyfunctional compound. More specifically, it is preferable that the binder compound has a weight ratio of 2 to 20 of the non-silane-based polyfunctional compound to the silane-based compound.
  • the silane-based compound is at least one of an epoxy silane-based, amino silane-based, vinyl silane-based, methacryloxy silane-based, and isocyanate silane-based compound
  • the non-silane-based polyfunctional compound may be an epoxy-based polyfunctional compound having an epoxy functional group. .
  • the epoxy-based polyfunctional compound is preferable because the epoxy-based compound is excellent in compatibility and stretchability with a conductive polymer.
  • the compatibility differs according to the content of N, C, and O, and the alkenyl group is attached to the functional group of the conductive polymer, resulting in improved stretchability due to the swelling effect.
  • the epoxy-based polyfunctional compound has at least one functional group selected from the group consisting of amino, hydroxy, aldehyde, ester, vinyl, acrylic, imide, cyano, and isocyanate, and 3 or more It is preferable to have a functional group.
  • the binder compound contains 5 to 20 parts by weight of the binder compound based on 100 parts by weight of the alkenylpolysiloxane. If the content of the binder compound is less than 5 parts by weight, the cured layer has a low adhesion to the substrate, and the cured layer is peeled off, or the compatibility of the conductive polymer resin is poor, resulting in a problem of uneven antistatic performance. This is because when it exceeds 20 parts by weight, it affects the peeling force and residual adhesion, resulting in a problem of deteriorating release properties.
  • the antistatic silicone release composition includes a platinum chelate catalyst, which performs a function of helping the addition reaction of Formulas 1 and 2, and the platinum chelate catalyst in the antistatic silicone release composition contains 1 ppm to 1,000 ppm. It is desirable.
  • the antistatic silicone release composition may further include an ionic surfactant having both a cation (cationic group) and an anion (anion group) as a surfactant.
  • an ionic surfactant may be, for example, an ionic surfactant composed of an ester compound having a dissociable cation and containing an anionic group.
  • the surfactant according to the present invention is an ionic surfactant having an anionic group selected from sulfo-, phosphor-, or carboxyl- groups among ionic surfactants containing anionic groups, that is, anionic groups derived from sulfonic acid, phosphorous acid or carboxylic acid.
  • anionic groups that is, anionic groups derived from sulfonic acid, phosphorous acid or carboxylic acid.
  • the ionic surfactant may include 0.01 parts by weight to 5 parts by weight based on 100 parts by weight of alkenylpolysiloxane, and preferably 0.05 to 1 part by weight. This is because when the content of the ionic surfactant is less than 0.01 parts by weight, the content is not sufficient to serve as a surfactant, so the effect of improving the appearance of the antistatic silicone release film does not appear, and the content of the ionic surfactant exceeds 5 parts by weight. In this case, there is a problem that the interaction with the pressure-sensitive adhesive is promoted, resulting in an increase in peeling force, which exhibits unstable release properties.
  • the antistatic silicone release composition is preferably diluted to contain 0.5 to 15% by weight of solid content, and then coated on a polyester base film.
  • the solid content of the antistatic silicone release composition is less than 0.5% by weight, a uniform cured layer cannot be obtained, so stable release properties and antistatic properties cannot be obtained, and when it exceeds 15% by weight, blocking between films occurs.
  • adhesion to the substrate of the coating composition is deteriorated, causing a problem of silicone transfer, and poor coating appearance.
  • the solvent of the antistatic silicone release composition is not limited in type as long as it can be applied on the polyester base film by dispersing the solid content of the present invention, but is preferably coated in the state of an aqueous coating solution containing water as the main medium.
  • the cured layer 120 of the antistatic silicone release film according to an embodiment of the present invention is known as a bar coating method, a reverse roll coating method, a gravure roll coating method, etc. of the above-described antistatic silicone release composition on the base film 110 It can be formed by applying one or more times through the method of.
  • the antistatic silicone release film according to an embodiment of the present invention preferably has a surface tension of 1.0 to 1.5 times the surface tension of the base film compared to the cured layer. At this time, if the surface tension of the base film compared to the cured layer is less than 1.0 times, the wettability of the coating solution is deteriorated, and when it exceeds 1.5 times, the coating solution is agglomerated, causing appearance defects.
  • the antistatic silicone release composition used in the present invention may further contain a suitable organic solvent to a degree that does not impair the effects of the present invention, and the preferred organic solvent is Isopropyl alcohol, butyl cellosolve, ethyl cellosolve, acetone, methanol, ethanol, and the like can be used.
  • the content of the organic solvent is 10% by weight or less in the coating composition, more preferably It is preferable to limit it to 5% by weight or less.
  • the base film 110 is preferably a polyester base film, and preferably has a thickness of 15 to 300 ⁇ m.
  • the thickness of the base film is less than 15 ⁇ m, the degree of deformation due to external force increases, and thus the use as a carrier film is not satisfied, and when the thickness of the film exceeds 300 ⁇ m, there is a problem of inferior economy.
  • the thickness of the cured layer 120 is preferably 0.01 to 10 ⁇ m. This means that when the thickness of the cured layer is less than 0.01 ⁇ m, a uniform cured layer may not be formed, and when the thickness of the cured layer exceeds 10 ⁇ m, blocking between one surface and the rear surface of the polyester base film 110 on which the cured layer 120 is located. Because it can occur.
  • compatibility with the conductive polymer resin and silicone is achieved through the application of an ionic surfactant. It is possible to achieve the technical goal by securing excellent wettability and distinguishing between the antistatic area and the silicon release area (peelable area).
  • a hardened layer, according to one embodiment of the present invention are silicon ions representing a silicone release characteristic is intensity (Intensity or counts) the ratio of (Si - - / S) - - sulfur ion (S) representing the antistatic (Si)
  • An antistatic region less than 1 and a silicon release region greater than 10 may be included.
  • This intensity ratio can be measured by TOF-SIMS, and is a relative ratio value of silicon ions and sulfur ions in a single cured layer.
  • the intensity ratio of the cured layer is at the boundary with the remotest top of the base film 10 to 10,000, preferably from 0.001 to 1 at the boundary between the bottom of the base film. Due to this, excellent antistatic properties and silicone release properties can be simultaneously implemented in a single cured layer.
  • the intensity ratio at the top may be 100 to 5,000, which is realized in a stacked form of silicon ions exhibiting silicon release characteristics and sulfur ions exhibiting antistatic characteristics, such as a phase-separated structure. I can.
  • the thickness ratio of the antistatic region and the silicone release region of the cured layer satisfies Equation 1 below, where AV is the thickness of the antistatic region, and RV is the thickness of the silicone release region.
  • Equation 1 is 1/10 or less, the surface resistance property decreases, and when it is 1/3 or more, the release property decreases.
  • the cured layer according to an embodiment of the present invention satisfies the following conditions 1 to 3 at the same time, but RF is the peel force (g/inch) of the cured layer, SA is the residual adhesion rate (%) of the cured layer, and SR Is preferably the surface resistance ( ⁇ /sq) of the cured layer.
  • the antistatic silicone release film 200 is located on one side of the base film 210 and the base film.
  • the cured layer 230 of the above-described antistatic silicone release composition may be positioned on the other side from the cured layer 220 of the above-described antistatic silicone release composition.
  • the coating composition for constituting the cured layer 230 may not include a peel force control agent.
  • an antistatic silicone release film 300 includes a base film 310 and one side of the base film.
  • a silicone release layer 330 may be positioned on one side different from the cured layer 320 of the above-described antistatic silicone release composition positioned at.
  • the coating composition for configuring the silicone release layer 330 may not include a conductive polymer resin.
  • the prepared antistatic silicone release composition was diluted with water so that the solid content was 5% by weight, and applied to one side of a polyester base film. After coating, it was dried at 180° C. for 50 seconds to prepare an antistatic silicone release film.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that 10 parts by weight of a conductive polymer resin were mixed with respect to 100 parts by weight of alkenylpolysiloxane.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that 2 parts by weight of a conductive polymer resin were mixed with respect to 100 parts by weight of alkenylpolysiloxane.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that 7 parts by weight of a conductive polymer resin was mixed with respect to 100 parts by weight of alkenylpolysiloxane.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that 5 parts by weight of a conductive polymer resin were mixed with respect to 100 parts by weight of alkenylpolysiloxane.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that 1 part by weight of the conductive polymer resin was mixed with respect to 100 parts by weight of alkenylpolysiloxane.
  • An antistatic silicone release film was prepared through the same procedure as in Example 1, except that dioctyl phospho succinate sodium salt was used as the ionic surfactant.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that 0.2 parts by weight of dioctyl sulfosuccinate sodium salt and 0.2 parts by weight of dioctyl phospho succinate sodium salt were mixed as an ionic surfactant.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except for mixing 15 parts by weight of an epoxy-based binder compound.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that 20 parts by weight of the epoxy-based binder compound were mixed.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except for diluting in water so that the solid content of the prepared antistatic silicone release composition was 2.5% by weight.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that 0.5 parts by weight of a conductive polymer resin was mixed with respect to 100 parts by weight of alkenylpolysiloxane.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that 15 parts by weight of a conductive polymer resin was mixed with respect to 100 parts by weight of alkenylpolysiloxane.
  • An antistatic silicone release film was prepared through the same procedure as in Example 1, except that 0.2 parts by weight of a silicone-based surfactant (manufactured by Dow Corning) was used as a surfactant.
  • a silicone-based surfactant manufactured by Dow Corning
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that the binder mixture was not mixed.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except that the conductive polymer resin was not mixed.
  • An antistatic silicone release film was prepared in the same manner as in Example 1, except for mixing 25 parts by weight of the epoxy-based binder compound.
  • the total thickness of the cured layer is measured using an ellipsometer (Elli-SE).
  • the thickness of the silicone coating layer is measured using XRF (Panalytical, Minipal 4), and this is taken as the peeling area value.
  • the thickness of the antistatic region was calculated according to Equation 2 below.
  • Antistatic area Total thickness of cured layer (Elipsometer measurement)-Silicone coating layer thickness (XRF measurement)
  • Flight type secondary ion mass spectrometry It was measured by TOF-SIMS (Time of Flight Secondary Ion Mass Spectrometry; ION-TOF, Germany).
  • Measurement conditions were conducted in negative mode with the energy intensity of Ar-cluster 5KeV.
  • the surface resistance of the cured layer was measured according to JIS K7194.
  • Peel force was measured using AR-1000 (Chem-Instrument) at a peel angle of 180° and a peel rate of 0.3 mpm, and the average value (g/inch) was calculated by measuring five times, and rounded to the first decimal place.
  • An adhesive tape (Nitto 31B) was placed on the cured layer, pressed with a 2 kg compression roller, left at room temperature for 30 minutes, and then peeled off the adhesive tape from the cured layer, and then attached to the cold-rolled stainless steel plate, and the peel force was measured.
  • Peel force was measured using AR-1000 (Chem-Instrument) at a peel angle of 180° and a peel rate of 0.3 mpm, and the average value was calculated by measuring five times.
  • the residual adhesion rate was calculated according to Equation 3 below.
  • Residual adhesion rate Peeling force of the adhesive tape peeled from the cured layer / Peeling force of the adhesive tape that has not been used x 100 (%)
  • the area of the foaming defect was measured relative to the area of the release film sample of 5cm X 5cm.
  • the longest length of the foamy defects in the 5cm X 5cm release film sample was measured and the area was calculated with a circle, and then the area (cm 2 ) of the foamable defects was calculated by summing the whole.
  • the degree of foaming defects was evaluated by calculating the area ratio of foaming defects according to Equation 4 below, and the following criteria.
  • Foaming defect area ratio (%) Foaming defect area/ 25cm 2 X 100(%)
  • 0% or more and less than 1%
  • 1% or more and less than 2%
  • the resistance of the film surface to a solvent was measured.
  • the cured layer was reciprocated 10 times with a load of 100 g, and the solvent resistance state of the coated surface was evaluated based on the following criteria.
  • The hardened layer is smeared as if oil is pushed.
  • Example 1 15:80 1,250 ⁇ 0.01 1 x 10 7 16 97 ⁇ ⁇ ⁇ Example 2 26:80 800 ⁇ 0.2 1 x 10 4 10 85 ⁇ ⁇ ⁇ Example 3 12:80 900 ⁇ 0.5 1 x 10 8 14 97 ⁇ ⁇ ⁇ Example 4 23:80 950 ⁇ 0.1 1 x 10 5 11 88 ⁇ ⁇ ⁇ Example 5 25:80 1,000 ⁇ 0.1 1 x 10 6 15 96 ⁇ ⁇ Example 6 10:80 9,000 ⁇ 0.001 1 x 10 9 18 98 ⁇ ⁇ ⁇ Example 7 15:80 1,250 ⁇ 0.05 1 x 10 7 16 95 ⁇ ⁇ ⁇ Example 8 15:80 1,250 ⁇ 0.01 1 x 10 7 14 96 ⁇ ⁇ ⁇ Example 9 20:80 1,100 ⁇ 0.2 1 x 10 6
  • the antistatic silicone release film according to Examples 1 to 11 of the present invention has almost no defects, so the coating appearance is excellent, the cured layer has excellent sliding properties, and the surface resistance and peeling force are in an appropriate range. It can be seen that it has a value of and is also excellent in residual adhesion rate. In the case of the antistatic silicone release film according to Example 8 of the present invention, it can be seen that the appearance and physical properties are the most excellent.
  • the thickness ratio of the antistatic region and the silicon release region in the cured layer layer and the uppermost and lowermost silicon ions and sulfur Depending on the ratio of ions, it can be seen that the surface resistance value, which is the antistatic property, and the peel force, the residual adhesion rate, and the appearance, which are release properties, have a correlation and change.
  • Comparative Example 6 when there are too many binder compounds, it can be confirmed that the surface resistance properties are improved, but the release properties are fatally deteriorated.
  • the antistatic silicone release film according to the present invention may be appropriately applied for a desired purpose, but is not limited thereto.
  • the present invention can provide an excellent quality antistatic silicone release film for use in the field of precision materials, which has an appropriate range of peeling force and a high level of residual adhesion, so that the function of the pressure-sensitive adhesive layer is not reduced. It can be appropriately used according to the purpose without the need.
  • the antistatic silicone release film according to the present invention has excellent durability of the cured layer, excellent solvent resistance to organic solvents, high adhesion to the substrate, and less detachment of the cured layer due to friction.

Abstract

The present invention provides an antistatic silicone release film which does not have a side effect caused by an electrostatic discharge when being peeled from an adhesive, as the film has an excellent antistatic function, and which has a stable release characteristic, as the film has excellent adhesion to a base material of a hardening layer, and the hardening layer has a high degree of crosslinking.

Description

대전방지 실리콘 이형필름Antistatic silicone release film
본 발명은 대전방지 실리콘 이형필름에 관한 것으로서, 보다 상세하게는 우수한 대전방지 기능으로 점착제와의 박리 시 정전기 현상에 의한 부작용이 없고, 경화층의 기재와의 부착력이 우수하며 경화층의 가교도가 높아 안정된 이형 특성을 갖는 대전방지 실리콘 이형필름에 관한 것이다.The present invention relates to an antistatic silicone release film, and more particularly, with an excellent antistatic function, there is no side effect due to static electricity when peeling from an adhesive, and the adhesion of the cured layer to the substrate is excellent, and the degree of crosslinking of the cured layer is high. It relates to an antistatic silicone release film having stable release characteristics.
현재, 반도체, 전기전자 및 디스플레이 분야의 산업화 발달이 급격하게 증가함에 따라, 이들 분야에 합성수지 혹은 합성섬유의 사용이 급증하고 있으며, 이에 따라 가공 공정에서의 정전기 문제가 대두되고 있다.At present, as the industrialization of semiconductors, electrical electronics, and displays increases rapidly, the use of synthetic resins or synthetic fibers in these fields is rapidly increasing, and accordingly, a static electricity problem in the processing process has emerged.
일반적으로 점착제 층을 보호하는 기능을 위해 사용되는 이형필름 분야에서도 대전방지 기능에 대한 요구가 꾸준히 증가하고 있다. 기존에는 이형필름을 점착제 층으로부터 분리할 때 발생하는 정전기로 인해 발생되는 오염 현상, 박리 불량 등의 문제를 해결하기 위해 점착제에 대전방지 기능을 부여하였으나, 대전방지 성분과 점착제 성분 간의 비상용성으로 인해 충분한 대전방지 성능을 구현하는데 어려움이 있었다. 따라서 최근에는 점착제 이외에 이형층에 대전방지 기능을 부여하는 경우가 많아지고 있다.In the field of release films, which are generally used for the function of protecting an adhesive layer, the demand for an antistatic function is steadily increasing. Conventionally, an antistatic function was given to the adhesive to solve problems such as contamination and poor peeling caused by static electricity generated when the release film was separated from the adhesive layer, but due to incompatibility between the antistatic component and the adhesive component There was a difficulty in implementing sufficient antistatic performance. Therefore, in recent years, in addition to the pressure-sensitive adhesive, there are many cases where an antistatic function is provided to the release layer.
한편, 정밀소재분야 용도의 이형필름에 요구되는 이형 물성으로는 점착제의 종류 및 용도에 따른 적절한 범위의 박리력과 이형층이 점착제층으로 전사되어 점착제층의 기능을 저하시키지 않도록 높은 잔류접착률과 점착제에 사용되는 유기용매에 의해 이형층이 손상되지 않도록 내용제성, 그리고 가공 공정에서의 마찰에 의해 이형층이 탈락되지 않도록 이형층과 기재와의 높은 부착력 등이 요구되고 있다. 또한 점착제 층의 박막화로 인해 이형필름이 점착제 캐리어 필름 용도로도 사용됨에 따라 온도 및 시간에 따른 변화가 적은 안정적인 이형 물성도 확보되어야 한다.On the other hand, the release properties required for the release film for use in the field of precision materials include a peeling force in an appropriate range according to the type and use of the adhesive, and a high residual adhesive rate so that the release layer is transferred to the adhesive layer and does not degrade the function of the adhesive layer. Solvent resistance so that the release layer is not damaged by the organic solvent used in the pressure-sensitive adhesive, and high adhesion between the release layer and the substrate are required so that the release layer is not removed due to friction in the processing process. In addition, as the release film is also used for the pressure-sensitive adhesive carrier film due to the thinning of the pressure-sensitive adhesive layer, stable release properties with little change with temperature and time must be secured.
또한 종래의 대전방지 기술로는 음이온 화합물을 이용한 내부 첨가법, 금속 화합물을 증착하는 방법, 도전성 무기 입자를 도포하는 방법, 저분자의 이온성 화합물을 도포하는 방법 및 전도성 고분자를 도포하는 방법 등이 사용되고 있으며, 이러한 대전방지 기술을 응용하여 실리콘 조성물 내에 금속을 함유시킴으로써 대전방지 이형필름을 제조하는 방법이 사용되어 왔다. In addition, conventional antistatic technologies include an internal addition method using an anionic compound, a method of depositing a metal compound, a method of applying conductive inorganic particles, a method of applying a low molecular weight ionic compound, and a method of applying a conductive polymer. In addition, a method of manufacturing an antistatic release film by including a metal in a silicone composition by applying such antistatic technology has been used.
그러나 이러한 종래의 기술들은 경제적인 측면에서 불리할 뿐만 아니라 충분한 대전방지 성능을 구현하는데 한계가 있으며, 균일한 코팅층이 형성되지 않는 문제점이 있다. 또한 대전방지 조성물이 이온성 화합물을 이용하는 경우에는 실리콘 이형 조성물의 경화 반응이 방해되어 안정적인 이형 물성이 확보되지 않는 문제점이 있으며, 대전방지 이형층과 기재와의 부착력이 떨어져 이형층이 탈락하거나 점착제의 성능이 저하되는 문제점이 있었다.However, these conventional techniques are disadvantageous in terms of economy and have limitations in implementing sufficient antistatic performance, and there is a problem in that a uniform coating layer is not formed. In addition, when the antistatic composition uses an ionic compound, there is a problem that the curing reaction of the silicone release composition is hindered and stable release properties are not secured, and the adhesion between the antistatic release layer and the substrate decreases, so that the release layer is removed or the adhesive There was a problem that performance was degraded.
또한 이러한 이형층에 대전방지 기능을 부여하기 위해서는, 주로 대전방지층과 이형층을 별도로, 코팅하는 오프라인 제조공정으로 제조하고 있다. 따라서 각각의 공정에 의한 코팅 가공 시, 이물 및 스크래치에 의한 품질문제가 많이 발생되며, 제조원가가 많이 발생하는 문제가 있다.In addition, in order to impart an antistatic function to such a release layer, it is mainly manufactured by an offline manufacturing process in which the antistatic layer and the release layer are separately coated. Therefore, during the coating process by each process, there is a problem that a lot of quality problems occur due to foreign substances and scratches, and a lot of manufacturing costs occur.
이에, 본 발명자들은 이형필름을 제조하기 위한 실리콘 이형 코팅 조성물에 상용성이 우수한 전도성 폴리머 수지 및 반응성이 우수한 바인더 화합물을 혼합함으로써 1회의 코팅공정으로 대전방지 실리콘 이형필름을 제조할 수 있음을 확인하고 본 발명을 완성하였다.Accordingly, the present inventors confirmed that an antistatic silicone release film can be prepared in a single coating process by mixing a conductive polymer resin having excellent compatibility and a binder compound having excellent reactivity in a silicone release coating composition for producing a release film. The present invention has been completed.
(특허문헌 1) 한국 공개특허정보 제10-2015-0104477호(Patent Document 1) Korean Patent Application Publication No. 10-2015-0104477
본 발명은 상기와 같은 문제점을 해결하고 종래의 요구사항에 부응하기 위해 안출된 것으로서, 본 발명의 목적은 인라인 제조 공정을 거쳐 우수한 대전방지 특성을 가짐으로써 반도체, 전기전자용 및 디스플레이 용도의 이형필름으로 사용할 경우, 점착제와의 박리 시 정전기 현상에 의한 제품 오염 현상과 박리 불량 등의 부작용을 줄일 수 있는 대전방지 실리콘 이형필름을 제공하고자 하는 것이다.The present invention has been devised to solve the above problems and meet conventional requirements, and an object of the present invention is to have excellent antistatic properties through an in-line manufacturing process, so that a release film for semiconductors, electric and electronic applications, and displays When used as, it is intended to provide an antistatic silicone release film that can reduce side effects such as product contamination and poor peeling due to static electricity when peeling from the adhesive.
본 발명의 또 다른 목적은 우수한 박리력 및 높은 수준의 잔류접착률을 가짐으로써 점착제 층의 성능을 저하시키지 않으면서 용도에 맞게 적절하게 사용될 수 있으며, 또한 치밀한 경화층을 구성함으로써 경화층의 내구성 및 내용제성이 우수하고, 경화층과 기재와의 높은 부착력을 가지며 온도 및 시간에 따른 물성 변화가 적어 안정적인 이형 물성을 갖는 대전방지 실리콘 이형필름을 제공하고자 하는 것이다.Another object of the present invention is that it has excellent peel strength and a high level of residual adhesion, so that it can be appropriately used for a purpose without deteriorating the performance of the pressure-sensitive adhesive layer, and by configuring a dense cured layer, the durability of the cured layer and It is intended to provide an antistatic silicone release film having excellent solvent resistance, high adhesion between the cured layer and the substrate, and less change in physical properties with temperature and time, and thus has stable release properties.
본 발명의 상기 및 다른 목적과 이점은 바람직한 실시예를 설명한 하기의 설명으로부터 보다 분명해 질 것이다.The above and other objects and advantages of the present invention will become more apparent from the following description of preferred embodiments.
상기 목적은, 기재필름과, 기재필름의 적어도 일면에 위치하는 대전방지 실리콘 이형 조성물의 경화층을 포함하되, 경화층은 실리콘 이형 특성을 나타내는 실리콘 이온과 대전방지 특성을 나타내는 황 이온의 인텐시티비(Si-/S-)가 1 미만인 대전방지 영역과 10 초과인 실리콘 이형 영역을 포함하는, 대전방지 실리콘 이형필름에 의해 달성된다.The above object includes a base film and a cured layer of an antistatic silicone release composition positioned on at least one surface of the base film, wherein the cured layer includes an intensity ratio of silicon ions exhibiting silicone release properties and sulfur ions exhibiting antistatic properties ( Si - / S -) it is containing less than one antistatic region 10 and greater than the silicone release area, is achieved by the antistatic silicone release film.
여기서, 경화층의 인텐시티비(Si-/S-)는 기재필름과의 경계와 가장 먼 최상부에서 10~10,000이고, 기재필름의 경계인 최하부에서 0.001~1인 것을 특징으로 한다.Here, the intensity ratio of the cured layer (Si - / S -) is at the boundary with the remotest top of the base film 10 to 10,000, characterized in that 0.001 to 1 at the boundary between the bottom of the base film.
바람직하게는, 대전방지 영역과 실리콘 이형 영역의 두께 비율은 하기 수학식 1을 만족하되,Preferably, the thickness ratio of the antistatic region and the silicon release region satisfies Equation 1 below,
(수학식 1)(Equation 1)
1/10 < AV / RV < 1/3이고,1/10 <AV / RV <1/3,
여기서, AV는 대전방지 영역의 두께이고, RV는 실리콘 이형 영역의 두께인 것을 특징으로 한다.Here, AV is the thickness of the antistatic region, and RV is the thickness of the silicon release region.
바람직하게는, 대전방지 실리콘 이형 조성물은 알케닐폴리실록산, 하이드로전폴리실록산, 전도성 폴리머 수지, 바인더 화합물 및 백금킬레이트 촉매를 포함하는 것을 특징으로 한다.Preferably, the antistatic silicone release composition is characterized in that it comprises alkenylpolysiloxane, hydroelectric polysiloxane, a conductive polymer resin, a binder compound, and a platinum chelate catalyst.
바람직하게는, 대전방지 실리콘 이형 조성물은 알케닐폴리실록산 100 중량부에 대하여 하이드로전폴리실록산 2.5 내지 7.5 중량부, 전도성 폴리머 수지 1 내지 10 중량부, 바인더 화합물 5 내지 20 중량부 및 백금 킬레이트 촉매 10ppm 내지 1,000ppm을 포함하는 것을 특징으로 한다.Preferably, the antistatic silicone release composition is 2.5 to 7.5 parts by weight of hydroelectric polysiloxane, 1 to 10 parts by weight of a conductive polymer resin, 5 to 20 parts by weight of a binder compound, and 10 ppm to 1,000 of a platinum chelate catalyst based on 100 parts by weight of alkenylpolysiloxane. It is characterized by containing ppm.
바람직하게는, 대전방지 실리콘 이형 조성물은 양이온과 음이온을 동시에 갖는 이온성 계면활성제를 더 포함하되, 이온성 계면활성제는 sulfo-, phosphor-, 혹은 carboxyl-기로부터 선택되는 음이온기를 가지는 이온성 계면활성제인 것을 특징으로 한다.Preferably, the antistatic silicone release composition further comprises an ionic surfactant having both a cation and an anion, wherein the ionic surfactant is an ionic surfactant having an anionic group selected from sulfo-, phosphor-, or carboxyl- groups. It is characterized by being.
바람직하게는, 이온성 계면활성제는 알케닐폴리실록산 100중량부 대비 0.01중량부 내지 5중량부를 포함하는 것을 특징으로 한다.Preferably, the ionic surfactant is characterized by containing 0.01 parts by weight to 5 parts by weight based on 100 parts by weight of alkenylpolysiloxane.
바람직하게는, 바인더 화합물은 실란계 화합물과 비실란계 다관능성 화합물을 포함하는 것을 특징으로 한다.Preferably, the binder compound is characterized in that it contains a silane-based compound and a non-silane-based polyfunctional compound.
바람직하게는, 실란계 화합물은 에폭시 실란계, 아미노 실란계, 비닐 실란계, 메타크릴옥시 실란계 및 이소시아네이트 실란계 중 적어도 하나 이상의 화합물이고, 비실란계 다관능성 화합물은 에폭시 관능기를 갖는 에폭시계 다관능성 화합물인 것을 특징으로 한다.Preferably, the silane-based compound is at least one of epoxy silane-based, amino silane-based, vinyl silane-based, methacryloxy silane-based, and isocyanate silane-based compound, and the non-silane-based polyfunctional compound is an epoxy-based polyfunctional compound having an epoxy functional group. It is characterized in that it is a compound.
바람직하게는, 에폭시계 다관능성 화합물은 아미노계, 하이드록시계, 알데히드계, 에스터계, 비닐계, 아크릴계, 이미드계, 시아노계 및 이소시아네이트계로 이루어진 군으로부터 선택되는 어느 하나 이상의 관능기를 가지고, 한 분자 내에 3개 이상의 관능기를 갖는 것을 특징으로 한다.Preferably, the epoxy-based polyfunctional compound has at least one functional group selected from the group consisting of amino, hydroxy, aldehyde, ester, vinyl, acrylic, imide, cyano and isocyanate, and one molecule It is characterized by having three or more functional groups within.
바람직하게는, 실란계 화합물 대비 비실란계 다관능성 화합물의 중량 비율은 2 내지 20인 것을 특징으로 한다.Preferably, the weight ratio of the non-silane-based polyfunctional compound to the silane-based compound is 2 to 20.
바람직하게는, 전도성 폴리머 수지는 평균입경이 10 내지 90nm이고, 폴리음이온과 폴리티오펜이 함유된 수분산체 또는 폴리음이온과 폴리티오펜 유도체가 함유된 수분산체인 것을 특징으로 한다.Preferably, the conductive polymer resin has an average particle diameter of 10 to 90 nm, and is characterized in that it is an aqueous dispersion containing polyanions and polythiophene or an aqueous dispersion containing polyanions and polythiophene derivatives.
바람직하게는, 대전방지 실리콘 이형 조성물은 0.5 내지 15 중량%의 고형분을 포함하는 것을 특징으로 한다.Preferably, the antistatic silicone release composition is characterized in that it contains 0.5 to 15% by weight of solids.
바람직하게는, 경화층 대비 기재필름의 표면장력은 1.0~1.5배인 것을 특징으로 한다.Preferably, the surface tension of the base film compared to the cured layer is characterized in that 1.0 to 1.5 times.
바람직하게는, 기재필름의 두께는 15 내지 300㎛이고, 경화층의 두께는 0.01 내지 10㎛인 것을 특징으로 한다.Preferably, the thickness of the base film is 15 to 300 μm, and the thickness of the cured layer is 0.01 to 10 μm.
바람직하게는, 경화층은 하기 조건 1 내지 3을 동시에 만족하되,Preferably, the cured layer satisfies the following conditions 1 to 3 at the same time,
(1) 5 ≤ RF ≤ 30 (1) 5 ≤ RF ≤ 30
(2) 80 ≤ SA ≤ 100 (2) 80 ≤ SA ≤ 100
(3) 10^4 ≤ SR ≤ 10^10(3) 10^4 ≤ SR ≤ 10^10
여기서, RF는 경화층의 박리력(g/inch)이고, SA는 경화층의 잔류접착률(%)이며, SR는 경화층의 표면저항(Ω/sq)인 것을 특징으로 한다.Here, RF is the peel force (g/inch) of the cured layer, SA is the residual adhesion rate (%) of the cured layer, and SR is the surface resistance (Ω/sq) of the cured layer.
또한 상기 목적은, 기재필름과, 기재필름의 일면에 위치하는 대전방지 실리콘 이형 조성물의 경화층과, 기재필름의 다른 일면에 위치하는 실리콘 이형층을 포함하되, 경화층은 실리콘 이형 특성을 나타내는 실리콘 이온과 대전방지 특성을 나타내는 황 이온의 인텐시티비(Si-/S-)가 1 미만인 대전방지 영역과 10 초과인 실리콘 이형 영역을 포함하는, 대전방지 실리콘 이형필름에 의해 달성된다. In addition, the above object includes a base film, a cured layer of an antistatic silicone release composition located on one side of the base film, and a silicone release layer located on the other side of the base film, wherein the cured layer is silicone exhibiting silicone release characteristics. and ion intensity ratio of sulfur ion that indicates the antistatic property (Si - / S -) is containing less than one antistatic region 10 and greater than the silicone release area, is achieved by the antistatic silicone release film.
본 발명에 따르면, 대전방지 성능을 구비하고 있어, 이형필름이 점착제 층으로부터 분리할 때 발생하는 정전기로 인한 오염 현상과 박리 불량 등의 문제를 해결할 수 있는 등의 효과를 가진다. According to the present invention, since it has antistatic performance, it is possible to solve problems such as contamination due to static electricity generated when the release film is separated from the pressure-sensitive adhesive layer and poor peeling.
나아가, 우수한 박리력 및 높은 수준의 잔류접착률을 구비함으로써 점착제층의 기능을 저하시키지 않으면서 용도에 맞게 적절하게 사용될 수 있으며, 또한 경화층의 내구성이 우수하여 유기용매에 대한 내용제성을 가지며 기재와의 높은 부착력을 가지고 있어 마찰에 의한 경화층의 탈락이 적은 등의 효과를 가진다.Furthermore, by providing excellent peeling force and high level of residual adhesion, it can be appropriately used according to the purpose without deteriorating the function of the pressure-sensitive adhesive layer. Also, the durability of the cured layer is excellent, so that it has solvent resistance to organic solvents. It has a high adhesion to and has the effect of less dropping of the hardened layer due to friction.
더 나아가, 치밀한 경화층을 구성함으로써 온도 및 시간에 따른 변화가 적은 안정적인 이형 물성을 가지는 등의 효과를 가진다.Furthermore, by configuring a dense hardened layer, it has an effect such as having stable release properties with little change over temperature and time.
다만, 본 발명의 효과들은 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 또 다른 효과들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다. However, the effects of the present invention are not limited to the effects mentioned above, and other effects not mentioned will be clearly understood by those skilled in the art from the following description.
도 1은 본 발명의 일 실시형태에 따른 대전방지 실리콘 이형필름의 단면도이다.1 is a cross-sectional view of an antistatic silicone release film according to an embodiment of the present invention.
도 2는 본 발명의 다른 실시형태에 따른 대전방지 실리콘 이형필름의 단면도이다.2 is a cross-sectional view of an antistatic silicone release film according to another embodiment of the present invention.
도 3은 본 발명의 또 다른 실시형태에 따른 대전방지 실리콘 이형필름의 단면도이다.3 is a cross-sectional view of an antistatic silicone release film according to another embodiment of the present invention.
이하, 본 발명의 실시예와 도면을 참조하여 본 발명을 상세히 설명한다. 이들 실시예는 오로지 본 발명을 보다 구체적으로 설명하기 위해 예시적으로 제시한 것일 뿐, 본 발명의 범위가 이들 실시예에 의해 제한되지 않는다는 것은 당업계에서 통상의 지식을 가지는 자에 있어서 자명할 것이다.Hereinafter, the present invention will be described in detail with reference to embodiments of the present invention and drawings. These examples are only illustratively presented to illustrate the present invention in more detail, and it will be apparent to those of ordinary skill in the art that the scope of the present invention is not limited by these examples. .
달리 정의되지 않는 한, 본 명세서에서 사용되는 모든 기술적 및 과학적 용어는 본 발명이 속하는 기술 분야의 숙련자에 의해 통상적으로 이해되는 바와 동일한 의미를 갖는다. 상충되는 경우, 정의를 포함하는 본 명세서가 우선할 것이다. 또한 본 명세서에서 설명되는 것과 유사하거나 동등한 방법 및 재료가 본 발명의 실시 또는 시험에 사용될 수 있지만, 적합한 방법 및 재료가 본 명세서에 기재된다.Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification, including definitions, will control. Also, although methods and materials similar or equivalent to those described herein may be used in the practice or testing of the present invention, suitable methods and materials are described herein.
본 명세서에 사용된 바와 같이, "포함하다(comprise)", "포함하는(comprising)", "구비하다(include)", "구비하는(including) ", "함유하는(containing)", "~을 특징으로 하는(characterized by)", "갖는다(has)", "갖는(having)"이라는 용어들 또는 이들의 임의의 기타 변형은 배타적이지 않은 포함을 커버하고자 한다. 예를 들어, 요소들의 목록을 포함하는 공정, 방법, 용품, 또는 기구는 반드시 그러한 요소만으로 제한되지는 않고, 명확하게 열거되지 않거나 그러한 공정, 방법, 용품, 또는 기구에 내재적인 다른 요소를 포함할 수도 있다. 또한, 명백히 반대로 기술되지 않는다면, "또는"은 포괄적인 '또는'을 말하며 배타적인 '또는'을 말하는 것은 아니다.As used herein, "comprise", "comprising", "include", "including", "containing", "~ The terms characterized by", "has", "having" or any other variation thereof are intended to cover inclusions that are not exclusive. For example, a process, method, article, or apparatus comprising a list of elements is not necessarily limited to those elements, and is not explicitly listed or may include other elements inherent to such process, method, article, or apparatus. May be. Further, unless expressly stated to the contrary, "or" refers to an inclusive'or' and not an exclusive'or'.
본 발명을 설명하고/하거나 청구함에 있어서, 용어 "공중합체"는 둘 이상의 단량체의 공중합에 의해 형성된 중합체를 언급하기 위해 사용된다. 그러한 공중합체는 이원공중합체, 삼원공중합체 또는 더 고차의 공중합체를 포함한다.In describing and/or claiming the present invention, the term “copolymer” is used to refer to a polymer formed by copolymerization of two or more monomers. Such copolymers include binary copolymers, terpolymers or higher order copolymers.
먼저, 본 발명의 바람직한 실시형태에 따른 대전방지 실리콘 이형필름의 단면도인 도 1을 참고하여 본 발명의 일 양상에 따른 대전방지 실리콘 이형필름에 대해서 상세하게 설명한다.First, an antistatic silicone release film according to an aspect of the present invention will be described in detail with reference to FIG. 1, which is a cross-sectional view of an antistatic silicone release film according to a preferred embodiment of the present invention.
도 1을 참고하면, 본 발명의 일 실시형태에 따른 대전방지 실리콘 이형필름은 본 발명의 일 양상에 따른 대전방지 실리콘 이형필름(100)은 기재필름(110)과 기재필름의 적어도 일면에 위치하는 대전방지 실리콘 이형 조성물의 경화층(120)을 포함한다.Referring to Figure 1, the antistatic silicone release film according to an embodiment of the present invention, the antistatic silicone release film 100 according to an aspect of the present invention is located on at least one side of the base film 110 and the base film. It includes a cured layer 120 of the antistatic silicone release composition.
경화층(120)은 대전방지 특성과 실리콘 이형 특성을 동시에 가지고, 이러한 대전방지 특성과 실리콘 이형 특성은 이형필름의 제조 시, 대전방지 실리콘 이형 조성물을 기재필름에 1회 인라인 코팅함으로써 동시에 구현되는 것을 특징으로 한다.The cured layer 120 has antistatic properties and silicone release properties at the same time, and these antistatic properties and silicone release properties are realized at the same time by inline coating the antistatic silicone release composition on the base film once in the manufacture of the release film. It is characterized.
본 발명의 일 실시예에 따른 대전방지 실리콘 이형필름의 경화층(120)을 형성하는 대전방지 실리콘 이형 조성물은 알케닐폴리실록산, 하이드로전폴리실록산, 전도성 폴리머 수지, 바인더 화합물 및 백금 킬레이트 촉매를 포함할 수 있다. 또한 일 실시예에서, 대전방지 실리콘 이형 조성물은 양이온과 음이온을 동시에 갖는 이온성 계면활성제를 더 포함할 수 있다. The antistatic silicone release composition forming the cured layer 120 of the antistatic silicone release film according to an embodiment of the present invention may include an alkenylpolysiloxane, a hydroelectric polysiloxane, a conductive polymer resin, a binder compound, and a platinum chelate catalyst. have. In addition, in one embodiment, the antistatic silicone release composition may further include an ionic surfactant having both a cation and an anion.
일 실시예에서, 알케닐폴리실록산은 하기 화학식 1의 구조를 가질 수 있다.In one embodiment, the alkenylpolysiloxane may have a structure represented by Formula 1 below.
[화학식 1][Formula 1]
Figure PCTKR2019018281-appb-I000001
Figure PCTKR2019018281-appb-I000001
여기서, m과 n은 각각 독립적으로 10~500의 정수이다. 이때 m과 n은 블록 결합을 의미하는 것이 아니라, 이들은 단지 각각 단위의 합이 m과 n이라는 것을 의미하는데 지나지 않는다. Here, m and n are each independently an integer of 10 to 500. In this case, m and n do not mean block bonds, but they only mean that the sum of each unit is m and n.
따라서 화학식 1에서 각 단위는 랜덤 결합 혹은 블록 결합하고 있다. 또한 R1, R2, R3는 각각 -CH3, -CH=CH2, -CH2CH=CH2, -CH2CH2CH2CH2CH=CH2로부터 선택되는 알킬 혹은 알케닐기이고, 알케닐기는 분자 중의 어느 부분에 존재하여도 좋으나, 최소 2개 이상 존재하는 것이 바람직하다.Therefore, each unit in Formula 1 is a random bond or a block bond. In addition, R1, R2, R3 are each an alkyl or alkenyl group selected from -CH 3 , -CH=CH 2 , -CH 2 CH=CH 2 , -CH 2 CH 2 CH 2 CH 2 CH=CH 2 , and alkenyl The group may be present in any part of the molecule, but it is preferred that at least two groups are present.
일 실시예에서, 하이드로전폴리실록산은 하기 화학식 2의 구조를 가질 수 있다. In one embodiment, the hydroelectric polysiloxane may have a structure represented by Formula 2 below.
[화학식 2][Formula 2]
Figure PCTKR2019018281-appb-I000002
Figure PCTKR2019018281-appb-I000002
여기서, a는 1~200의 정수이고, b는 1~400의 정수이다. 이때 a와 b는 블록 결합을 의미하는 것이 아니라, 이들은 단지 각각 단위의 합이 a와 b라는 것을 의미하는데 지나지 않는다. 따라서 화학식 2에서 각 단위는 랜덤 결합 혹은 블록 결합하고 있다.Here, a is an integer of 1 to 200, b is an integer of 1 to 400. In this case, a and b do not mean a block combination, they just mean that the sum of each unit is a and b. Therefore, in Formula 2, each unit is a random bond or a block bond.
화학식 1로 표시되는 알케닐폴리실록산 및 화학식 2로 표시되는 하이드로전폴리실록산은 직쇄상, 분지상, 방사상, 혹은 환상의 어느 쪽이라도 좋으며, 이들의 혼합물도 좋다. 또한 알케닐폴리실록산과 하이드로전폴리실록산의 혼합 비율은 알케닐폴리실록산 100 중량부에 대하여 하이드로전폴리실록산이 2.5 내지 7.5 중량부로 사용하는 것이 바람직하다. 하이드로전폴리실록산이 2.5 중량부 미만인 경우에는 미반응 알케닐폴리실록산의 양이 많아짐으로 인해 충분한 경화성을 얻지 못하여 안정적인 이형 물성을 구현할 수 없고, 7.5 중량부를 초과하는 경우에는 미반응 하이드로전폴리실록산의 양이 많아짐으로 인해 박리 특성이 나빠질 수 있기 때문이다.The alkenyl polysiloxane represented by Formula 1 and the hydroelectric polysiloxane represented by Formula 2 may be linear, branched, radial, or cyclic, and mixtures thereof may be used. In addition, the mixing ratio of alkenylpolysiloxane and hydropre-polysiloxane is preferably 2.5 to 7.5 parts by weight of hydropre-polysiloxane based on 100 parts by weight of alkenylpolysiloxane. If the amount of hydropre-polysiloxane is less than 2.5 parts by weight, the amount of unreacted alkenylpolysiloxane cannot be sufficiently cured and thus stable release properties cannot be realized.If it exceeds 7.5 parts by weight, the amount of unreacted hydropolysiloxane increases. This is because the peeling characteristics may deteriorate.
일 실시예에서, 대전방지 실리콘 이형 조성물은 대전방지 성능을 부여하기 위하여 전도성 폴리머 수지가 사용되는데, 전도성 폴리머 수지는 폴리음이온과 폴리티오펜이 함유된 수분산체 또는 폴리음이온과 폴리티오펜 유도체가 함유된 수분산체인 것이 바람직하다.In one embodiment, the antistatic silicone release composition is a conductive polymer resin to impart antistatic performance, and the conductive polymer resin contains a polyanion and a polythiophene-containing water dispersion or a polyanion and a polythiophene derivative. It is preferable that it is an aqueous dispersion.
폴리음이온은 산성 폴리머이며, 고분자 카르복실산 또는 고분자 술폰산, 폴리비닐술폰산 등이다. 고분자 카르복실산의 일례로는 폴리아크릴산, 폴리메타크릴산, 폴리말레인산 등이 있으며, 고분자 술폰산의 일례로는 폴리스티렌술폰산 등이 있으나, 이에 한정되는 것은 아니다.Polyanions are acidic polymers, such as high molecular carboxylic acid, high molecular weight sulfonic acid, and polyvinyl sulfonic acid. Examples of the polymeric carboxylic acid include polyacrylic acid, polymethacrylic acid, and polymaleic acid, and examples of the polymeric sulfonic acid include polystyrenesulfonic acid, but are not limited thereto.
폴리티오펜 또는 폴리티오펜 유도체에 대하여, 폴리음이온의 고형분 중량비가 과잉으로 존재하는 것이 도전성을 부여하는 측면에서 바람직하다. 본 발명의 실시예에서는 폴리(3,4-에틸렌디옥시티오펜) 0.5 중량%와 폴리스티렌설폰산 0.8 중량%를 함유하는 수분산체를 사용하나, 이에 한정되는 것은 아니다. 바람직하게는 폴리티오펜 혹은 폴리티오펜 유도체 대비 폴리음이온의 중량비가 1을 초과하고 5 미만인 범위, 더욱 바람직하게는 1을 초과하고 3 미만인 범위에서 사용하는 것이 바람직하다.It is preferable from the viewpoint of imparting conductivity that the polyanion has an excessive weight ratio of the solid content of the polythiophene or polythiophene derivative. In the embodiment of the present invention, an aqueous dispersion containing 0.5% by weight of poly(3,4-ethylenedioxythiophene) and 0.8% by weight of polystyrenesulfonic acid is used, but is not limited thereto. Preferably, the weight ratio of the polythiophene or polythiophene derivative to the polyanion exceeds 1 and is less than 5, and more preferably exceeds 1 and less than 3.
또한 전도성 폴리머 수지는 평균입경이 10 내지 90nm 입자 크기의 수분산체를 사용하여 안정적인 대전방지 성능을 발현할 수 있도록 하는 것이 바람직하다. 전도성 폴리머 수지의 평균 입경이 90nm를 초과하는 경우는 경화층 내부에 균일하게 분포하지 않아 표면저항의 편차가 매우 커져 대전방지 성능을 제대로 구현할 수 없게 된다. 또한 전도성 폴리머 수지의 평균 입경이 10nm 미만인 경우 분자량이 작아짐에 따라 분자간의 특정 거리 이상으로 멀어지게 되면 대전방지 성능을 구현할 수 없고 인라인으로의 연신 시에는 평균입경이 작을수록 대전방지 성능이 저하된다.In addition, it is preferable that the conductive polymer resin exhibits stable antistatic performance by using an aqueous dispersion having an average particle diameter of 10 to 90 nm. When the average particle diameter of the conductive polymer resin exceeds 90 nm, it is not uniformly distributed inside the cured layer, so that the deviation of the surface resistance becomes very large, and the antistatic performance cannot be properly implemented. In addition, when the average particle diameter of the conductive polymer resin is less than 10 nm, as the molecular weight decreases, the antistatic performance cannot be realized when the molecular weight is increased by more than a specific distance between molecules, and the smaller the average particle diameter during in-line stretching, the smaller the average particle diameter, the lower the antistatic performance.
전도성 폴리머 수지는 알케닐폴리실록산 100 중량부에 대하여 1 내지 10 중량부를 포함하는 것이 바람직하다. 전도성 폴리머 수지의 함량이 알케닐폴리실록산 100 중량부 대비 1중량부 미만인 경우 대전방지 특성이 부족하여 표면저항 물성이 저하되고, 10중량부를 초과하는 경우 실리콘의 경화 방해로 인한 이형물성이 저하되기 때문이다.The conductive polymer resin preferably contains 1 to 10 parts by weight based on 100 parts by weight of alkenylpolysiloxane. This is because when the content of the conductive polymer resin is less than 1 part by weight compared to 100 parts by weight of alkenylpolysiloxane, the surface resistance properties are deteriorated due to insufficient antistatic properties, and when the content of the conductive polymer resin exceeds 10 parts by weight, the release properties due to the curing disturbance of the silicone decrease .
일 실시예에서, 대전방지 실리콘 이형 조성물은 가교 밀도를 조절하여 안정적인 이형 특성 및 대전방지 특성을 도출하며, 전도성 고분자 수지의 상용성을 높여서 균일한 대전방지 특성을 구현하고, 경화층의 내용제성 및 내구성을 향상시키며 경화층과 기재와의 부착력을 높이기 위해 바인더 화합물을 포함할 수 있다.In one embodiment, the antistatic silicone release composition derives stable release properties and antistatic properties by controlling the crosslinking density, improves the compatibility of the conductive polymer resin to realize uniform antistatic properties, and improves the solvent resistance of the cured layer and A binder compound may be included to improve durability and increase adhesion between the cured layer and the substrate.
바인더 화합물은 실란계 화합물과 비실란계 다관능성 화합물을 포함하는 것일 수 있다. 보다 구체적으로 바인더 화합물은 실란계 화합물 대비 비실란계 다관능성 화합물의 중량 비율이 2 내지 20인 것이 바람직하다. 실란계 화합물은 에폭시 실란계, 아미노 실란계, 비닐 실란계, 메타크릴옥시 실란계 및 이소시아네이트 실란계 중 적어도 하나 이상의 화합물이고, 비실란계 다관능성 화합물은 에폭시 관능기를 갖는 에폭시계 다관능성 화합물일 수 있다. The binder compound may include a silane-based compound and a non-silane-based polyfunctional compound. More specifically, it is preferable that the binder compound has a weight ratio of 2 to 20 of the non-silane-based polyfunctional compound to the silane-based compound. The silane-based compound is at least one of an epoxy silane-based, amino silane-based, vinyl silane-based, methacryloxy silane-based, and isocyanate silane-based compound, and the non-silane-based polyfunctional compound may be an epoxy-based polyfunctional compound having an epoxy functional group. .
에폭시계 다관능성 화합물은 에폭시계가 전도성 고분자와의 상용성 및 연신성이 우수하기 때문에 바람직하다. 즉 N, C, O 함량에 따라 상용성이 차이가 나며, 전도성 고분자의 기능기에 알케닐기가 붙어 스웰링 효과로 인한 연신성이 좋아진다. 에폭시계 다관능성 화합물은 아미노계, 하이드록시계, 알데히드계, 에스터계, 비닐계, 아크릴계, 이미드계, 시아노계 및 이소시아네이트계로 이루어진 군으로부터 선택되는 어느 하나 이상의 관능기를 가지고, 한 분자 내에 3개 이상의 관능기를 갖는 것이 바람직하다.The epoxy-based polyfunctional compound is preferable because the epoxy-based compound is excellent in compatibility and stretchability with a conductive polymer. In other words, the compatibility differs according to the content of N, C, and O, and the alkenyl group is attached to the functional group of the conductive polymer, resulting in improved stretchability due to the swelling effect. The epoxy-based polyfunctional compound has at least one functional group selected from the group consisting of amino, hydroxy, aldehyde, ester, vinyl, acrylic, imide, cyano, and isocyanate, and 3 or more It is preferable to have a functional group.
바인더 화합물은 알케닐폴리실록산 100 중량부에 대하여 바인더 화합물 5 내지 20 중량부를 포함하는 것이 바람직하다. 바인더 화합물의 함량이 5 중량부 미만인 경우에는 경화층이 기재와의 부착력이 낮아 경화층이 벗겨지거나, 전도성 고분자 수지의 상용성이 떨어져 불균일한 대전방지 성능을 나타내는 문제점이 있고, 바인더 화합물이 함량이 20중량부를 초과할 경우에는 박리력 및 잔류접착률 등에 영향을 주어 이형 물성이 나빠진다는 문제점이 발생하기 때문이다.It is preferable that the binder compound contains 5 to 20 parts by weight of the binder compound based on 100 parts by weight of the alkenylpolysiloxane. If the content of the binder compound is less than 5 parts by weight, the cured layer has a low adhesion to the substrate, and the cured layer is peeled off, or the compatibility of the conductive polymer resin is poor, resulting in a problem of uneven antistatic performance. This is because when it exceeds 20 parts by weight, it affects the peeling force and residual adhesion, resulting in a problem of deteriorating release properties.
일 실시예에서, 대전방지 실리콘 이형 조성물은 백금 킬레이트 촉매를 포함하는데, 화학식 1과 화학식 2의 부가 반응을 돕는 기능을 수행하며, 대전방지 실리콘 이형 조성물 내에 백금 킬레이트 촉매는 1ppm 내지 1,000ppm을 포함하는 것이 바람직하다.In one embodiment, the antistatic silicone release composition includes a platinum chelate catalyst, which performs a function of helping the addition reaction of Formulas 1 and 2, and the platinum chelate catalyst in the antistatic silicone release composition contains 1 ppm to 1,000 ppm. It is desirable.
일 실시예에서, 대전방지 실리콘 이형 조성물은 계면활성제로서 양이온(양이온기)과 음이온(음이온기)을 동시에 갖는 이온성 계면활성제를 더 포함할 수 있다. 이러한 이온성 계면활성제는, 예를 들어 해리 가능한 양이온을 가지며 음이온기를 포함하는 에스터 화합물로 구성되는 이온성 계면활성제일 수 있다.In one embodiment, the antistatic silicone release composition may further include an ionic surfactant having both a cation (cationic group) and an anion (anion group) as a surfactant. Such an ionic surfactant may be, for example, an ionic surfactant composed of an ester compound having a dissociable cation and containing an anionic group.
음이온기를 가지지 않는 비이온성 계면활성제를 적용하는 경우에는 대전방지 실리콘 이형 조성물의 표면장력을 적절히 조절하기 어려운 문제가 있어 기재 필름에 도포되는 과정에서 충분한 젖음성을 보이지 않아 대전방지 실리콘 이형필름의 외관에 결점이 다수 시인되는 문제가 있고, 특히 실록산을 포함하는 실리콘 계열의 비이온성 계면활성제를 적용하는 경우에는 대전방지 이형 조성물의 표면장력이 적절히 조절되지 않음은 물론, 전도성 폴리머 수지와의 상용성도 부족하기 때문에 응집물을 형성함으로써 외관 결점을 발생시키는 문제가 있기 때문에 이러한 문제점을 해결하기 위해 본 발명에서는 양이온과 음이온을 동시에 갖는 이온성 계면활성제를 사용하는 것이 바람직하다.In the case of applying a nonionic surfactant that does not have an anionic group, it is difficult to properly control the surface tension of the antistatic silicone release composition, so it does not show sufficient wettability in the process of being applied to the base film, so the appearance of the antistatic silicone release film is defective. There are many problems that are recognized, and in particular, when a silicone-based nonionic surfactant containing siloxane is applied, the surface tension of the antistatic release composition is not properly controlled, and compatibility with the conductive polymer resin is also insufficient. Since there is a problem of causing appearance defects by forming aggregates, it is preferable to use an ionic surfactant having both a cation and an anion in the present invention in order to solve this problem.
또한 본 발명에 따른 계면활성제는 음이온기를 포함하는 이온성 계면활성제 중에서도 sulfo-, phosphor-, 혹은 carboxyl-기로부터 선택되는 음이온기, 즉 술폰산, 아인산 또는 카르복실산에서 유래하는 음이온기를 가지는 이온성 계면활성제를 포함하는 대전방지 이형 조성물을 적용함으로써 알케닐폴리실록산, 하이드로전폴리실록산 및 전도성 폴리머 수지와의 상용성을 유지하면서도 기재 필름에 최적의 젖음성을 확보할 수 있다. 본 발명의 실시예에서는 이온성 계면활성제로서 디옥틸 설포 숙시네이트 소듐염와 디옥틸 포스포 숙시네이트 소듐염을 사용하여 설명하고 있으나, 이에 제한되는 것은 아니다.In addition, the surfactant according to the present invention is an ionic surfactant having an anionic group selected from sulfo-, phosphor-, or carboxyl- groups among ionic surfactants containing anionic groups, that is, anionic groups derived from sulfonic acid, phosphorous acid or carboxylic acid. By applying an antistatic release composition containing an activator, it is possible to secure optimal wettability to the base film while maintaining compatibility with alkenylpolysiloxane, hydroelectric polysiloxane, and conductive polymer resin. In the embodiment of the present invention, dioctyl sulfosuccinate sodium salt and dioctyl phosphosuccinate sodium salt are used as ionic surfactants, but the present invention is not limited thereto.
이온성 계면활성제는 알케닐폴리실록산 100중량부 대비 0.01중량부 내지 5중량부를 포함할 수 있으며, 바람직하게는 0.05 ~ 1중량부를 포함할 수 있다. 이는 이온성 계면활성제의 함량이 0.01중량부 미만일 경우에는 계면활성제로서의 역할을 하기에 함량이 충분하지 않아 대전방지 실리콘 이형필름의 외관 개선 효과가 나타나지 않고, 이온성 계면활성제의 함량이 5중량부를 초과할 경우에는 점착제와의 상호작용이 촉진되어 박리력이 상승하는 등 불안정한 이형 물성을 나타내는 문제가 있기 때문이다.The ionic surfactant may include 0.01 parts by weight to 5 parts by weight based on 100 parts by weight of alkenylpolysiloxane, and preferably 0.05 to 1 part by weight. This is because when the content of the ionic surfactant is less than 0.01 parts by weight, the content is not sufficient to serve as a surfactant, so the effect of improving the appearance of the antistatic silicone release film does not appear, and the content of the ionic surfactant exceeds 5 parts by weight. In this case, there is a problem that the interaction with the pressure-sensitive adhesive is promoted, resulting in an increase in peeling force, which exhibits unstable release properties.
일 실시예에서, 대전방지 실리콘 이형 조성물은 0.5 내지 15 중량%의 고형분이 포함되도록 희석한 후, 폴리에스테르 기재필름에 코팅하는 것이 바람직하다. 대전방지 실리콘 이형 조성물의 고형분 함량이 0.5중량% 미만일 경우에는 균일한 경화층이 얻어지지 않아 안정적인 이형 특성 및 대전방지 특성을 얻을 수가 없으며, 15중량%를 초과할 경우에는 필름 간의 블로킹 현상이 발생되며, 코팅 조성물의 기재 밀착성이 나빠져 실리콘 전사 문제를 유발하고, 코팅 외관이 불량해지는 문제점이 있다.In one embodiment, the antistatic silicone release composition is preferably diluted to contain 0.5 to 15% by weight of solid content, and then coated on a polyester base film. When the solid content of the antistatic silicone release composition is less than 0.5% by weight, a uniform cured layer cannot be obtained, so stable release properties and antistatic properties cannot be obtained, and when it exceeds 15% by weight, blocking between films occurs. , There is a problem in that adhesion to the substrate of the coating composition is deteriorated, causing a problem of silicone transfer, and poor coating appearance.
또한 대전방지 실리콘 이형 조성물의 용매는 본 발명의 고형분을 분산시켜 폴리에스테르 기재필름 상에 도포시킬 수 있는 것이면 종류의 제한은 없으나, 바람직하게는 물을 주 매체로 하는 수성 코팅액의 상태로 코팅한다.In addition, the solvent of the antistatic silicone release composition is not limited in type as long as it can be applied on the polyester base film by dispersing the solid content of the present invention, but is preferably coated in the state of an aqueous coating solution containing water as the main medium.
본 발명의 일 실시예에 따른 대전방지 실리콘 이형필름의 경화층(120)은 기재필름(110)에 상술한 대전방지 실리콘 이형 조성물을 바 코트법, 리버스롤 코트법, 그라비아롤 코트법 등의 공지의 방법을 통해 1회 이상 도포하여 형성할 수 있다.The cured layer 120 of the antistatic silicone release film according to an embodiment of the present invention is known as a bar coating method, a reverse roll coating method, a gravure roll coating method, etc. of the above-described antistatic silicone release composition on the base film 110 It can be formed by applying one or more times through the method of.
본 발명의 일 실시예에 따른 대전방지 실리콘 이형필름은 경화층 대비 기재필름의 표면장력이 1.0 내지 1.5배인 것이 바람직하다. 이때, 경화층 대비 기재필름의 표면장력이 1.0배 미만이면 코팅액의 젖음성이 나빠지고, 1.5배를 초과하면 코팅액의 응집이 일어나 외관 결점이 발현되는 문제점이 있다.The antistatic silicone release film according to an embodiment of the present invention preferably has a surface tension of 1.0 to 1.5 times the surface tension of the base film compared to the cured layer. At this time, if the surface tension of the base film compared to the cured layer is less than 1.0 times, the wettability of the coating solution is deteriorated, and when it exceeds 1.5 times, the coating solution is agglomerated, causing appearance defects.
또한 본 발명에 사용되는 대전방지 실리콘 이형 조성물에 대한 도포성의 향상, 투명성의 향상 등의 목적으로, 본 발명의 효과를 저해하지 않는 정도의 적당한 유기용매를 더욱 함유할 수 있으며, 바람직한 유기용매로는 이소프로필알콜, 부틸셀로솔브, 에틸셀로솔브, 아세톤, 메탄올, 에탄올 등을 사용할 수 있다. 그러나, 코팅 조성물 중에 다량의 유기용매를 함유시키면, 인라인 코팅법에 적용할 경우에 건조, 연신 및 열처리 공정에서 폭발의 위험성이 있으므로 유기용매의 함유량은 코팅 조성물 중에 10 중량% 이하, 더욱 바람직하게는 5 중량% 이하로 제한하는 것이 바람직하다.In addition, for the purpose of improving coating properties and improving transparency to the antistatic silicone release composition used in the present invention, it may further contain a suitable organic solvent to a degree that does not impair the effects of the present invention, and the preferred organic solvent is Isopropyl alcohol, butyl cellosolve, ethyl cellosolve, acetone, methanol, ethanol, and the like can be used. However, if a large amount of organic solvent is contained in the coating composition, there is a risk of explosion in drying, stretching and heat treatment processes when applied to the in-line coating method, so the content of the organic solvent is 10% by weight or less in the coating composition, more preferably It is preferable to limit it to 5% by weight or less.
또한 본 발명의 일 실시예에 따른 기재필름(110)은 폴리에스테르 기재필름인 것이 바람직하고, 두께는 15 내지 300㎛인 것이 바람직하다. 기재필름의 두께가 15㎛ 미만인 경우는 외력에 의한 변형의 정도가 커짐으로 인해 캐리어 필름으로서의 용도를 충족하지 못하며, 필름의 두께가 300㎛ 초과한 경우는 경제성이 떨어지는 문제점이 있다.In addition, the base film 110 according to an embodiment of the present invention is preferably a polyester base film, and preferably has a thickness of 15 to 300 μm. When the thickness of the base film is less than 15 μm, the degree of deformation due to external force increases, and thus the use as a carrier film is not satisfied, and when the thickness of the film exceeds 300 μm, there is a problem of inferior economy.
또한 본 발명의 일 실시예에 따른 경화층(120)의 두께는 0.01 내지 10㎛인 것이 바람직하다. 이는 경화층의 두께가 0.01㎛ 미만인 경우 균일한 경화층이 형성되지 못할 수 있고, 10㎛를 초과하는 경우 경화층(120)이 위치하는 폴리에스테르 기재필름(110)의 일면과 배면 사이에 블로킹이 발생될 수 있기 때문이다.In addition, the thickness of the cured layer 120 according to an embodiment of the present invention is preferably 0.01 to 10㎛. This means that when the thickness of the cured layer is less than 0.01 μm, a uniform cured layer may not be formed, and when the thickness of the cured layer exceeds 10 μm, blocking between one surface and the rear surface of the polyester base film 110 on which the cured layer 120 is located. Because it can occur.
또한, 본 발명에서는 오프라인 공법으로 2회 코팅을 통해 얻어진 대전방지 이형필름과 유사한 형태인 대전방지 영역과 박리영역을 구분하기 위해서는 이온성 계면활성제의 적용을 통해, 전도성 폴리머 수지와 실리콘과의 상용성을 확보하고, 우수한 젖음성 및 대전방지 영역과 실리콘 이형 영역(박리 영역)을 구분함으로써 기술적 목표를 달성할 수 있다.In addition, in the present invention, in order to distinguish between the antistatic region and the peeling region, which are similar in shape to the antistatic release film obtained through two coats of the offline method, compatibility with the conductive polymer resin and silicone is achieved through the application of an ionic surfactant. It is possible to achieve the technical goal by securing excellent wettability and distinguishing between the antistatic area and the silicon release area (peelable area).
본 발명의 일 실시예에 따른 경화층은 실리콘 이형 특성을 나타내는 실리콘 이온(Si-)과 대전방지 특성을 나타내는 황 이온(S-)의 인텐시티(Intensity 또는 counts)비(Si-/S-)가 1 미만인 대전방지 영역과 10 초과인 실리콘 이형 영역을 포함할 수 있다. 이러한 인텐시티비는 TOF-SIMS로 측정할 수 있고, 단일 경화층 내의 실리콘 이온과 황 이온의 상대 비율값이다.A hardened layer, according to one embodiment of the present invention are silicon ions representing a silicone release characteristic is intensity (Intensity or counts) the ratio of (Si - - / S) - - sulfur ion (S) representing the antistatic (Si) An antistatic region less than 1 and a silicon release region greater than 10 may be included. This intensity ratio can be measured by TOF-SIMS, and is a relative ratio value of silicon ions and sulfur ions in a single cured layer.
바람직하게는, 경화층의 인텐시티비(Si-/S-)는 기재필름과의 경계와 가장 먼 최상부에서 10~10,000이고, 기재필름의 경계인 최하부에서 0.001~1인 것이 바람직하다. 이로 인해 단일 경화층에서 우수한 대전방지 물성과 실리콘 이형 물성을 동시에 구현 할 수 있다. 바람직하게는 최상부에서의 인텐시티비는 100~5,000일 수 있다, 이는 상분리 구조와 같이, 실리콘 이형 특성을 나타내는 실리콘 이온과 대전방지 특성을 나타내는 황 이온이 적층 형태로 구현함에 따라, 양 물성을 동시에 구현할 수 있다.Preferably, the intensity ratio of the cured layer (Si - / S -) is at the boundary with the remotest top of the base film 10 to 10,000, preferably from 0.001 to 1 at the boundary between the bottom of the base film. Due to this, excellent antistatic properties and silicone release properties can be simultaneously implemented in a single cured layer. Preferably, the intensity ratio at the top may be 100 to 5,000, which is realized in a stacked form of silicon ions exhibiting silicon release characteristics and sulfur ions exhibiting antistatic characteristics, such as a phase-separated structure. I can.
또한 경화층의 대전방지 영역과 실리콘 이형 영역의 두께 비율은 하기 수학식 1을 만족하되, AV는 대전방지 영역의 두께이고, RV는 실리콘 이형 영역의 두께인 것이 바람직하다.In addition, it is preferable that the thickness ratio of the antistatic region and the silicone release region of the cured layer satisfies Equation 1 below, where AV is the thickness of the antistatic region, and RV is the thickness of the silicone release region.
(수학식 1)(Equation 1)
1/10 < AV / RV < 1/31/10 <AV / RV <1/3
수학식 1의 값이 1/10 이하인 경우 표면저항 물성이 저하되고, 1/3 이상인 경우 이형 물성이 저하되기 때문이다.This is because when the value of Equation 1 is 1/10 or less, the surface resistance property decreases, and when it is 1/3 or more, the release property decreases.
또한 본 발명의 일 실시예에 따른 경화층은 하기 조건 1 내지 3을 동시에 만족하되, RF는 경화층의 박리력(g/inch)이고, SA는 경화층의 잔류접착률(%)이며, SR는 경화층의 표면저항(Ω/sq)인 것이 바람직하다.In addition, the cured layer according to an embodiment of the present invention satisfies the following conditions 1 to 3 at the same time, but RF is the peel force (g/inch) of the cured layer, SA is the residual adhesion rate (%) of the cured layer, and SR Is preferably the surface resistance (Ω/sq) of the cured layer.
(1) 5 ≤ RF ≤ 30 (1) 5 ≤ RF ≤ 30
(2) 80 ≤ SA ≤ 100 (2) 80 ≤ SA ≤ 100
(3) 10^4 ≤ SR ≤ 10^10(3) 10^4 ≤ SR ≤ 10^10
본 발명의 다른 실시형태에 따른 대전방지 실리콘 이형필름의 단면도인 도 2로부터, 본 발명의 다른 실시형태에 따른 대전방지 실리콘 이형필름(200)은 기재필름(210)과 기재필름의 일면에 위치하는 상술한 대전방지 실리콘 이형 조성물의 경화층(220)과 다른 일면에도 상술한 대전방지 실리콘 이형 조성물의 경화층(230)이 위치할 수 있다. 이 경우 경화층(230)을 구성하기 위한 코팅 조성물은 박리력 조절제를 포함하지 않을 수도 있다.From Figure 2, which is a cross-sectional view of an antistatic silicone release film according to another embodiment of the present invention, the antistatic silicone release film 200 according to another embodiment of the present invention is located on one side of the base film 210 and the base film. The cured layer 230 of the above-described antistatic silicone release composition may be positioned on the other side from the cured layer 220 of the above-described antistatic silicone release composition. In this case, the coating composition for constituting the cured layer 230 may not include a peel force control agent.
또한 본 발명의 또 다른 실시형태에 따른 대전방지 실리콘 이형필름의 단면도인 도 3으로부터, 본 발명의 또 다른 실시형태에 따른 대전방지 실리콘 이형필름(300)은 기재필름(310)과 기재필름의 일면에 위치하는 상술한 대전방지 실리콘 이형 조성물의 경화층(320)과 다른 일면에 실리콘 이형층(330)이 위치할 수 있다. 이 경우 실리콘 이형층(330)을 구성하기 위한 코팅 조성물은 전도성 폴리머 수지를 포함하지 않을 수 있다.In addition, from Fig. 3, which is a cross-sectional view of an antistatic silicone release film according to another embodiment of the present invention, an antistatic silicone release film 300 according to another embodiment of the present invention includes a base film 310 and one side of the base film. A silicone release layer 330 may be positioned on one side different from the cured layer 320 of the above-described antistatic silicone release composition positioned at. In this case, the coating composition for configuring the silicone release layer 330 may not include a conductive polymer resin.
이하, 실시예와 비교예를 통하여 본 발명의 구성 및 그에 따른 효과를 보다 상세히 설명하고자 한다. 그러나, 본 실시예는 본 발명을 보다 구체적으로 설명하기 위한 것이며, 본 발명의 범위가 이들 실시예에 한정되는 것은 아니다.Hereinafter, the configuration of the present invention and effects thereof will be described in more detail through examples and comparative examples. However, the present examples are for explaining the present invention more specifically, and the scope of the present invention is not limited to these examples.
[실시예][Example]
[실시예 1][Example 1]
코로나 처리된 폴리에스테르 기재필름(도레이첨단소재, Excell-50㎛)의 일면에 대전방지 실리콘 이형층을 형성하기 위해, 고형분으로서 알케닐폴리실록산(다우코닝사 제품) 100 중량부에 대하여, 하이드로전폴리실록산(다우코닝사 제품) 3 중량부, 전도성 폴리머 수지(폴리3,4-에틸렌디옥시티오펜 0.5중량%와 폴리스티렌술폰산(분자량 Mn=150,000) 0.8중량%를 함유하는 수분산체, 평균 입경 50nm) 2.5중량부, 에폭시계 바인더 화합물(에스프릭스테크놀로지사 제품) 10중량부 및 백금킬레이트 촉매(다우코닝사 제품) 50ppm, 이온성 계면활성제(디옥틸 설포 숙시네이트 소듐염) 0.2중량부를 물에 혼합하여 대전방지 실리콘 이형 조성물을 제조하였다. In order to form an antistatic silicone release layer on one side of the corona-treated polyester base film (Toray Advanced Materials, Excell-50㎛), based on 100 parts by weight of alkenylpolysiloxane (manufactured by Dow Corning) as a solid content, hydroelectric polysiloxane ( Dow Corning's product) 3 parts by weight, 2.5 parts by weight of a conductive polymer resin (a water dispersion containing 0.5% by weight of poly3,4-ethylenedioxythiophene and 0.8% by weight of polystyrenesulfonic acid (molecular weight Mn=150,000), an average particle diameter of 50 nm), Antistatic silicone release composition by mixing 10 parts by weight of an epoxy-based binder compound (manufactured by Esprix Technology), 50 ppm of a platinum chelate catalyst (manufactured by Dow Corning), and 0.2 parts by weight of an ionic surfactant (dioctyl sulfosuccinate sodium salt) in water Was prepared.
제조된 대전방지 실리콘 이형 조성물의 고형분 함량이 5중량%가 되도록 물에 희석하여 폴리에스테르 기재필름의 일면에 도포하였다. 도포 후, 180℃에서 50초간 건조하여 대전방지 실리콘 이형필름을 제조하였다.The prepared antistatic silicone release composition was diluted with water so that the solid content was 5% by weight, and applied to one side of a polyester base film. After coating, it was dried at 180° C. for 50 seconds to prepare an antistatic silicone release film.
[실시예 2][Example 2]
알케닐폴리실록산 100 중량부 대비 전도성 폴리머 수지 10중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that 10 parts by weight of a conductive polymer resin were mixed with respect to 100 parts by weight of alkenylpolysiloxane.
[실시예 3][Example 3]
알케닐폴리실록산 100 중량부 대비 전도성 폴리머 수지 2 중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that 2 parts by weight of a conductive polymer resin were mixed with respect to 100 parts by weight of alkenylpolysiloxane.
[실시예 4][Example 4]
알케닐폴리실록산 100 중량부 대비 전도성 폴리머 수지 7 중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that 7 parts by weight of a conductive polymer resin was mixed with respect to 100 parts by weight of alkenylpolysiloxane.
[실시예 5][Example 5]
알케닐폴리실록산 100 중량부 대비 전도성 폴리머 수지 5 중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that 5 parts by weight of a conductive polymer resin were mixed with respect to 100 parts by weight of alkenylpolysiloxane.
[실시예 6][Example 6]
알케닐폴리실록산 100 중량부 대비 전도성 폴리머 수지 1 중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that 1 part by weight of the conductive polymer resin was mixed with respect to 100 parts by weight of alkenylpolysiloxane.
[실시예 7][Example 7]
이온성 계면활성제로서 디옥틸 포스포 숙시네이트 소듐염을 사용한 것을 제외하고는 실시예 1과 동일한 과정을 통해 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared through the same procedure as in Example 1, except that dioctyl phospho succinate sodium salt was used as the ionic surfactant.
[실시예 8][Example 8]
이온성 계면활성제로 디옥틸 설포 숙시네이트 소듐염 0.2중량부와 디옥틸 포스포 숙시네이트 소듐염 0.2중량부를 혼용한 것을 제외하고는 실시예 1과 동일한 과정을 통해 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that 0.2 parts by weight of dioctyl sulfosuccinate sodium salt and 0.2 parts by weight of dioctyl phospho succinate sodium salt were mixed as an ionic surfactant.
[실시예 9][Example 9]
에폭시계 바인더 화합물 15 중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다. An antistatic silicone release film was prepared in the same manner as in Example 1, except for mixing 15 parts by weight of an epoxy-based binder compound.
[실시예 10][Example 10]
에폭시계 바인더 화합물 20 중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that 20 parts by weight of the epoxy-based binder compound were mixed.
[실시예 11][Example 11]
제조된 대전방지 실리콘 이형 조성물의 고형분 함량이 2.5중량%가 되도록 물에 희석하는 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except for diluting in water so that the solid content of the prepared antistatic silicone release composition was 2.5% by weight.
[비교예][Comparative Example]
[비교예 1][Comparative Example 1]
알케닐폴리실록산 100 중량부 대비 전도성 폴리머 수지 0.5 중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that 0.5 parts by weight of a conductive polymer resin was mixed with respect to 100 parts by weight of alkenylpolysiloxane.
[비교예 2][Comparative Example 2]
알케닐폴리실록산 100 중량부 대비 전도성 폴리머 수지 15 중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that 15 parts by weight of a conductive polymer resin was mixed with respect to 100 parts by weight of alkenylpolysiloxane.
[비교예 3][Comparative Example 3]
계면활성제로서 실리콘계 계면활성제(다우코닝사 제품)를 0.2중량부 사용한 것을 제외하고는 실시예 1과 동일한 과정을 통해 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared through the same procedure as in Example 1, except that 0.2 parts by weight of a silicone-based surfactant (manufactured by Dow Corning) was used as a surfactant.
[비교예 4][Comparative Example 4]
바인더 혼합물을 혼합하지 않은 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that the binder mixture was not mixed.
[비교예 5][Comparative Example 5]
전도성 폴리머 수지를 혼합하지 않은 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except that the conductive polymer resin was not mixed.
[비교예 6][Comparative Example 6]
에폭시계 바인더 화합물 25 중량부를 혼합한 것 이외에는, 실시예 1과 동일하게 하여 대전방지 실리콘 이형필름을 제조하였다.An antistatic silicone release film was prepared in the same manner as in Example 1, except for mixing 25 parts by weight of the epoxy-based binder compound.
상기 실시예 1 내지 11 및 비교예 1 내지 6에 따른 이형필름을 사용하여 다음과 같은 실험예를 통해 물성을 측정하고 그 결과를 다음 표 1에 나타내었다.Physical properties were measured through the following experimental examples using the release films according to Examples 1 to 11 and Comparative Examples 1 to 6, and the results are shown in Table 1 below.
[실험예][Experimental Example]
1. 대전방지 영역과 박리 영역(실리콘 이형 영역)의 두께 측정1. Thickness measurement of antistatic area and peeling area (silicon release area)
엘립소미터(엘립소테크놀러지사, Elli-SE)를 이용하여 경화층 전체 두께를 측정한다.The total thickness of the cured layer is measured using an ellipsometer (Elli-SE).
XRF(Panalytical사, Minipal 4)를 이용하여 실리콘 코팅층 두께값을 측정하여, 이를 박리영역 값으로 한다.The thickness of the silicone coating layer is measured using XRF (Panalytical, Minipal 4), and this is taken as the peeling area value.
대전방지 영역의 두께는 하기 수학식 2에 따라 산출하였다.The thickness of the antistatic region was calculated according to Equation 2 below.
[수학식 2][Equation 2]
대전방지 영역= 경화층 전체 두께(엘립소미터 측정) - 실리콘 코팅층 두께(XRF 측정)Antistatic area = Total thickness of cured layer (Elipsometer measurement)-Silicone coating layer thickness (XRF measurement)
2. 경화층 내의 2. In the hardened layer SiSi -이온과 S-이온의 Of -ion and S-ion Intensity(counts)비Intensity(counts) ratio ( ( SiSi -/S-)측정-/S-) measurement
비행형 이차 이온 질량 분석; TOF-SIMS(Time of Flight Secondary Ion Mass Spectrometry; ION-TOF, Germany)으로 측정하였다.Flight type secondary ion mass spectrometry; It was measured by TOF-SIMS (Time of Flight Secondary Ion Mass Spectrometry; ION-TOF, Germany).
측정 조건은 Ar-cluster 5KeV의 에너지 세기로 Negative Mode로 진행하였다.Measurement conditions were conducted in negative mode with the energy intensity of Ar-cluster 5KeV.
3. 대전방지 특성3. Antistatic characteristics
표면저항 측정기(Mitsubishi, MCP-T600)을 이용하여 온도 23℃, 습도 50%RH의 환경 하에 시료를 설치한 후 JIS K7194에 의거하여 경화층에 대한 표면저항을 측정하였다.After installing the sample in an environment with a temperature of 23° C. and a humidity of 50% RH using a surface resistance meter (Mitsubishi, MCP-T600), the surface resistance of the cured layer was measured according to JIS K7194.
4. 박리력 측정4. Peel force measurement
냉간압연 스텐레스 판에 양면 점착테이프로 경화층이 위로 오도록 이형 필름을 부착한 후, 점착테이프(TESA 7475)를 이형층 위에 얹고 2kg의 압착 롤러로 압착하여 1일~7일간 상온에서 방치한 뒤 박리력을 측정하였다.After attaching the release film to the cold-rolled stainless steel plate with the hardened layer on top with double-sided adhesive tape, place the adhesive tape (TESA 7475) on the release layer, press it with a 2 kg compression roller, and leave it at room temperature for 1 to 7 days and then peel off. The force was measured.
박리력 측정은 AR-1000(Chem-Instrument)를 사용하여 박리각도 180° 및 박리속도 0.3mpm으로 측정하였으며, 5회 측정하여 평균값(g/inch)을 산출하였으며, 소수점 첫째 자리에서 반올림하였다.Peel force was measured using AR-1000 (Chem-Instrument) at a peel angle of 180° and a peel rate of 0.3 mpm, and the average value (g/inch) was calculated by measuring five times, and rounded to the first decimal place.
5. 잔류접착률 측정5. Measurement of residual adhesion rate
경화층에 점착테이프(Nitto 31B)를 얹고 2kg의 압착 롤러로 압착하여 30분간 상온에서 방치한 후, 점착테이프를 경화층으로부터 박리한 후에 냉간압연 스텐레스판에 붙인 후 박리력을 측정하였다.An adhesive tape (Nitto 31B) was placed on the cured layer, pressed with a 2 kg compression roller, left at room temperature for 30 minutes, and then peeled off the adhesive tape from the cured layer, and then attached to the cold-rolled stainless steel plate, and the peel force was measured.
또한, 비교를 위해 사용한 적이 없는 점착테이프(Nitto 31B)를 냉간압연 스텐레스 판에 붙인 후 박리력을 측정하였다.In addition, for comparison, an adhesive tape (Nitto 31B), which has not been used, was attached to the cold-rolled stainless steel plate, and then the peel force was measured.
박리력 측정은 AR-1000(Chem-Instrument)를 사용하여 박리 각도 180° 및 박리속도 0.3mpm으로 측정하였으며, 5회 측정하여 평균값을 산출하였다.Peel force was measured using AR-1000 (Chem-Instrument) at a peel angle of 180° and a peel rate of 0.3 mpm, and the average value was calculated by measuring five times.
잔류접착률은 하기 수학식 3에 따라 산출하였다.The residual adhesion rate was calculated according to Equation 3 below.
[수학식 3][Equation 3]
잔류 접착률= 경화층으로부터 박리한 점착테이프의 박리력/ 사용한 적 없는 점착테이프의 박리력 Ⅹ 100(%)Residual adhesion rate = Peeling force of the adhesive tape peeled from the cured layer / Peeling force of the adhesive tape that has not been used x 100 (%)
6. 결점 면적 측정6. Defect area measurement
5cm X 5cm의 이형필름 샘플의 면적 대비 기포성 결점의 면적을 측정하였다. 5cm X 5cm의 이형필름 샘플 내 기포성 결점의 가장 긴 길이를 측정하여 원으로 면적을 계산한 뒤 전체를 합하여 기포성 결점의 면적(cm2)을 구하였다.The area of the foaming defect was measured relative to the area of the release film sample of 5cm X 5cm. The longest length of the foamy defects in the 5cm X 5cm release film sample was measured and the area was calculated with a circle, and then the area (cm 2 ) of the foamable defects was calculated by summing the whole.
기포성 결점의 정도(코팅 외관)는 하기 수학식 4에 따라 기포성 결점 면적비를 산출하고 아래의 기준으로 평가하였다.The degree of foaming defects (coating appearance) was evaluated by calculating the area ratio of foaming defects according to Equation 4 below, and the following criteria.
[수학식 4][Equation 4]
기포성 결점 면적비(%)= 기포성 결점의 면적/ 25cm2 X 100(%)Foaming defect area ratio (%) = Foaming defect area/ 25cm 2 X 100(%)
◎ : 0% 이상 1% 미만인 경우◎: 0% or more and less than 1%
○ : 1% 이상 2% 미만인 경우○: 1% or more and less than 2%
△ : 2% 이상 5% 미만인 경우△: 2% or more and less than 5%
X : 5% 이상인 경우X: 5% or more
7. 내용제성 측정7. Solvent resistance measurement
필름 표면의 용제에 대한 저항성을 측정하였다. The resistance of the film surface to a solvent was measured.
측정은 면봉에 이소프로필알코올을 적신 후 면봉의 각도를 45도로 유지하면서 경화층을 100 g의 하중으로 10회 왕복한 후에 코팅면의 내용제성 상태를 아래의 기준으로 평가하였다.For the measurement, after soaking the cotton swab with isopropyl alcohol and maintaining the angle of the swab at 45 degrees, the cured layer was reciprocated 10 times with a load of 100 g, and the solvent resistance state of the coated surface was evaluated based on the following criteria.
◎ : 우수◎: Excellent
○ : 양호○: Good
△ : 보통△: Normal
X : 미달X: Not met
8. 밀림성 측정8. Elevation measurement
엄지손가락으로 경화층을 5회 왕복 문지든 후 육안으로 확인한 후 아래의 기준으로 평가하였다.After rubbing the hardened layer back and forth 5 times with the thumb, it was visually checked and evaluated according to the following criteria.
◎ : 평가 후 변화 없음(No smear)◎: No change after evaluation (No smear)
○ : 미세하게 밀리지만 사용상 문제 없음(Slightly smear)○: Slightly smeared, but no problem in use
△ : 오일이 밀리는 것처럼 경화층이 뿌옇게 흐려짐(smear)△: The hardened layer is smeared as if oil is pushed.
X : 경화층이 뭉쳐서 떨어져 나감(Rub-off)X: The hardened layer clumps and falls off (Rub-off)
구분division 대전방지영역:박리영역(nm)Antistatic area: peeling area (nm) 최상부~최하부(Si-/S-)The top-bottom (Si - / S -) 표면저항(Ω/sq)Surface resistance (Ω/sq) 박리력 (g/inch)Peel force (g/inch) 잔류접착률 (%)Residual adhesion rate (%) 외관Exterior 내용제성Solvent resistance 밀림성Jungle
실시예1Example 1 15:8015:80 1,250~0.011,250~0.01 1 x 107 1 x 10 7 1616 9797
실시예2Example 2 26:8026:80 800~0.2800~0.2 1 x 104 1 x 10 4 1010 8585
실시예3Example 3 12:8012:80 900~0.5900~0.5 1 x 108 1 x 10 8 1414 9797
실시예4Example 4 23:8023:80 950~0.1950~0.1 1 x 105 1 x 10 5 1111 8888
실시예5Example 5 25:8025:80 1,000~0.11,000~0.1 1 x 106 1 x 10 6 1515 9696
실시예6Example 6 10:8010:80 9,000~0.0019,000~0.001 1 x 109 1 x 10 9 1818 9898
실시예7Example 7 15:8015:80 1,250~0.051,250~0.05 1 x 107 1 x 10 7 1616 9595
실시예8Example 8 15:8015:80 1,250~0.011,250~0.01 1 x 107 1 x 10 7 1414 9696
실시예9Example 9 20:8020:80 1,100~0.21,100~0.2 1 x 106 1 x 10 6 1313 9292
실시예10Example 10 23:8023:80 950~0.1950~0.1 1 x 105 1 x 10 5 99 9494
실시예11Example 11 7.5:407.5:40 800~0.5800~0.5 1 x 109 1 x 10 9 2121 9292
비교예1Comparative Example 1 8:808:80 12,000~0.000112,000~0.0001 1 x 1011 1 x 10 11 1818 9797
비교예2Comparative Example 2 40:8040:80 500~1.2500~1.2 1 x 104 1 x 10 4 88 6868 XX XX XX
비교예3Comparative Example 3 분리 불가Inseparable 1,250~0.011,250~0.01 1 x 108 1 x 10 8 8080 9292 XX
비교예4Comparative Example 4 2:802:80 20,000~0.000120,000~0.0001 1 x 1012 1 x 10 12 1616 9696
비교예5Comparative Example 5 0:800:80 ∞~0∞~0 1 x 1012 1 x 10 12 1515 9494
비교예6Comparative Example 6 50:8050:80 1,000~0.11,000~0.1 1 x 105 1 x 10 5 88 7272 XX XX XX
표 1에서 알 수 있듯이, 본 발명의 실시예 1 내지 실시예 11에 따른 대전방지 실리콘 이형필름은 결점이 거의 없어 코팅 외관이 우수하면서도 경화층의 밀림성도 우수하고, 표면저항 및 박리력이 적정한 범위의 값을 가지는 동시에 잔류접착률도 우수한 것을 확인할 수 있다. 본 발명의 실시예 8에 따른 대전방지 실리콘 이형필름의 경우 외관 및 물성이 가장 우수한 것을 확인할 수 있다.As can be seen from Table 1, the antistatic silicone release film according to Examples 1 to 11 of the present invention has almost no defects, so the coating appearance is excellent, the cured layer has excellent sliding properties, and the surface resistance and peeling force are in an appropriate range. It can be seen that it has a value of and is also excellent in residual adhesion rate. In the case of the antistatic silicone release film according to Example 8 of the present invention, it can be seen that the appearance and physical properties are the most excellent.
또한 실시예 1 내지 11 및 비교예 1 내지 6에 따른 이형필름에서의 경화층 층 내의 대전방지 영역과 실리콘 이형 영역의 두께비 및 최상부 및 최하부의 실리콘 이온과 황 이온의 비율에 의해, 대전방지 물성인 표면저항 값과 이형 물성인 박리력, 잔류접착률 및 외관이 상관관계를 가지고 변화되는 것을 확인할 수 있다.In addition, in the release films according to Examples 1 to 11 and Comparative Examples 1 to 6, the thickness ratio of the antistatic region and the silicon release region in the cured layer layer and the uppermost and lowermost silicon ions and sulfur Depending on the ratio of ions, it can be seen that the surface resistance value, which is the antistatic property, and the peel force, the residual adhesion rate, and the appearance, which are release properties, have a correlation and change.
또한 본 발명의 실시예 9에 따른 대전방지 실리콘 이형필름의 경우 물성이 동일한 함량의 전도성 폴리머 기준으로 바인더의 함량 증가에 따른, 표면저항 물성이 우수한 것을 확인 할 수 있다.In addition, in the case of the antistatic silicone release film according to Example 9 of the present invention, it can be confirmed that the surface resistance properties are excellent according to the increase in the content of the binder based on the conductive polymer having the same physical properties.
또한 본 발명의 실시예 10 및 11에서는 전도성 폴리머 및 알케닐실록산의 절대 함량이 바뀌더라도, 대전방지 영영과 박리영역의 비율이 크게 변하지 않는다면, 이형물성도 우수한 것을 확인할 수 있다.In addition, in Examples 10 and 11 of the present invention, even if the absolute contents of the conductive polymer and the alkenylsiloxane are changed, it can be confirmed that the release properties are also excellent as long as the ratio of the antistatic effect and the peeling area does not change significantly.
이에 반해, 비교예 1 및 2에 따른 이형필름의 경우 전도성 폴리머 수지의 함량이 너무 적거나 너무 많아 대전방지 특성인 표면저항이 지나치게 상승하거나, 이형물성인 잔류접착률이 지나치게 저하되는 것을 확인할 수 있다.On the other hand, in the case of the release film according to Comparative Examples 1 and 2, it can be seen that the content of the conductive polymer resin is too small or too large, so that the surface resistance, which is an antistatic property, is excessively increased, or the residual adhesion rate, which is a release property, is too low .
또한 비교예 3에 따른 이형필름은 이온성 계면활성제가 포함되지 않을 경우, 코팅 외관이 불량하고, 박리력 물성이 나빠지는 것을 확인할 수 있다.In addition, when the release film according to Comparative Example 3 does not contain an ionic surfactant, it can be seen that the coating appearance is poor and the peel strength properties are deteriorated.
또한 비교예 4 및 5에 따른 이형필름은 에폭시계 바인더 화합물 또는 전도성 폴리머 수지가 포함되지 않을 경우, 표면저항 물성을 얻을 수 없다는 것을 확인할 수 있다.In addition, it can be seen that the release films according to Comparative Examples 4 and 5 cannot obtain surface resistance properties when the epoxy-based binder compound or the conductive polymer resin is not included.
또한 비교예 6에서는 바인더 화합물이 지나치게 많을 경우, 표면저항 물성은 좋아지나, 이형물성 치명적으로 나빠지는 것을 확인할 수 있다.In addition, in Comparative Example 6, when there are too many binder compounds, it can be confirmed that the surface resistance properties are improved, but the release properties are fatally deteriorated.
상술한 바와 같이, 본 발명에 따른 대전방지 실리콘 이형필름은 원하는 용도에 맞게 적절히 적용할 수 있을 것이나, 이에 제한되는 것은 아니다. 또한 본 발명은 정밀소재분야의 용도로 사용되기 위한 우수한 품질의 대전방지 실리콘 이형필름을 제공할 수 있으며, 이는 적절한 범위의 박리력 및 높은 수준의 잔류접착률을 가짐으로써 점착제층의 기능을 저하시키지 않으면서 용도에 맞게 적절하게 사용될 수 있다. As described above, the antistatic silicone release film according to the present invention may be appropriately applied for a desired purpose, but is not limited thereto. In addition, the present invention can provide an excellent quality antistatic silicone release film for use in the field of precision materials, which has an appropriate range of peeling force and a high level of residual adhesion, so that the function of the pressure-sensitive adhesive layer is not reduced. It can be appropriately used according to the purpose without the need.
더욱이, 본 발명에 따른 대전방지 실리콘 이형필름은 경화층의 내구성이 우수하여 유기용매에 대한 내용제성이 우수하고 기재와의 높은 부착력을 가지고 있고 마찰에 의한 경화층의 탈락이 적은 특성을 가지고 있다. 또한 우수한 대전방지 성능을 가짐으로써 정전기 현상에 의한 오염 현상과 박리 불량 등의 문제를 해결할 있는 등의 효과를 가지고 있음을 알 수 있다. In addition, the antistatic silicone release film according to the present invention has excellent durability of the cured layer, excellent solvent resistance to organic solvents, high adhesion to the substrate, and less detachment of the cured layer due to friction. In addition, it can be seen that by having excellent antistatic performance, it has an effect of solving problems such as contamination phenomenon and defective peeling caused by static electricity.
본 명세서에서는 본 발명자들이 수행한 다양한 실시예 가운데 몇 개의 예만을 들어 설명하는 것이나 본 발명의 기술적 사상은 이에 한정하거나 제한되지 않고, 당업자에 의해 변형되어 다양하게 실시될 수 있음은 물론이다.In the present specification, only a few examples of various embodiments performed by the present inventors are described, but the technical idea of the present invention is not limited or limited thereto, and it is obvious that it may be modified and variously implemented by those skilled in the art.

Claims (17)

  1. 기재필름과,Base film,
    상기 기재필름의 적어도 일면에 위치하는 대전방지 실리콘 이형 조성물의 경화층을 포함하되,Including a cured layer of an antistatic silicone release composition located on at least one side of the base film,
    상기 경화층은 실리콘 이형 특성을 나타내는 실리콘 이온과 대전방지 특성을 나타내는 황 이온의 인텐시티비(Si-/S-)가 1 미만인 대전방지 영역과 10 초과인 실리콘 이형 영역을 포함하는, 대전방지 실리콘 이형필름. The cured layer is intensity of sulfur ion showing a silicon ion and antistatic property represents the silicone release characteristics ratio (Si - / S -) have, antistatic silicone release containing less than one antistatic region and 10 more than the silicone release zone film.
  2. 제1항에 있어서,The method of claim 1,
    상기 경화층의 인텐시티비(Si-/S-)는 상기 기재필름과의 경계와 가장 먼 최상부에서 10~10,000이고, 상기 기재필름의 경계인 최하부에서 0.001~1인, 대전방지 실리콘 이형필름. Intensity ratio of the cured layer (Si - / S -) is the base film and the boundary with the most distant from the top is from 10 to 10,000, and 0.001 to 1 of, antistatic silicone release film in the boundary between the bottom of the base film of.
  3. 제1항에 있어서,The method of claim 1,
    상기 대전방지 영역과 상기 실리콘 이형 영역의 두께 비율은 하기 수학식 1을 만족하되,The thickness ratio of the antistatic region and the silicon release region satisfies Equation 1 below,
    (수학식 1)(Equation 1)
    1/10 < AV / RV < 1/3이고,1/10 <AV / RV <1/3,
    여기서, AV는 대전방지 영역의 두께이고, RV는 실리콘 이형 영역의 두께인, 대전방지 실리콘 이형필름.Here, AV is the thickness of the antistatic region, RV is the thickness of the silicon release region, antistatic silicone release film.
  4. 제1항에 있어서,The method of claim 1,
    상기 대전방지 실리콘 이형 조성물은 알케닐폴리실록산, 하이드로전폴리실록산, 전도성 폴리머 수지, 바인더 화합물 및 백금킬레이트 촉매를 포함하는, 대전방지 실리콘 이형필름.The antistatic silicone release composition comprises an alkenylpolysiloxane, a hydroelectric polysiloxane, a conductive polymer resin, a binder compound, and a platinum chelate catalyst.
  5. 제4항에 있어서,The method of claim 4,
    상기 대전방지 실리콘 이형 조성물은 상기 알케닐폴리실록산 100 중량부에 대하여 상기 하이드로전폴리실록산 2.5 내지 7.5 중량부, 상기 전도성 폴리머 수지 1 내지 10 중량부, 상기 바인더 화합물 5 내지 20 중량부 및 상기 백금 킬레이트 촉매 10ppm 내지 1,000ppm을 포함하는, 대전방지 실리콘 이형필름.The antistatic silicone release composition includes 2.5 to 7.5 parts by weight of the hydroelectric polysiloxane, 1 to 10 parts by weight of the conductive polymer resin, 5 to 20 parts by weight of the binder compound, and 10 ppm of the platinum chelate catalyst based on 100 parts by weight of the alkenylpolysiloxane Containing to 1,000ppm, antistatic silicone release film.
  6. 제4항에 있어서,The method of claim 4,
    상기 대전방지 실리콘 이형 조성물은 양이온과 음이온을 동시에 갖는 이온성 계면활성제를 더 포함하되, The antistatic silicone release composition further comprises an ionic surfactant having both a cation and an anion,
    상기 이온성 계면활성제는 sulfo-, phosphor-, 혹은 carboxyl-기로부터 선택되는 음이온기를 가지는 이온성 계면활성제인, 대전방지 실리콘 이형필름.The ionic surfactant is an ionic surfactant having an anionic group selected from sulfo-, phosphor-, or carboxyl- groups, an antistatic silicone release film.
  7. 제6항에 있어서,The method of claim 6,
    상기 이온성 계면활성제는 상기 알케닐폴리실록산 100중량부 대비 0.01중량부 내지 5중량부를 포함하는, 대전방지 실리콘 이형필름.The ionic surfactant comprises 0.01 parts by weight to 5 parts by weight based on 100 parts by weight of the alkenyl polysiloxane, antistatic silicone release film.
  8. 제4항에 있어서,The method of claim 4,
    상기 바인더 화합물은 실란계 화합물과 비실란계 다관능성 화합물을 포함하는, 대전방지 실리콘 이형필름.The binder compound comprises a silane-based compound and a non-silane-based polyfunctional compound, antistatic silicone release film.
  9. 제8항에 있어서,The method of claim 8,
    상기 실란계 화합물은 에폭시 실란계, 아미노 실란계, 비닐 실란계, 메타크릴옥시 실란계 및 이소시아네이트 실란계 중 적어도 하나 이상의 화합물이고,The silane-based compound is at least one or more of an epoxy silane-based, amino silane-based, vinyl silane-based, methacryloxy silane-based, and isocyanate silane-based compound,
    상기 비실란계 다관능성 화합물은 에폭시 관능기를 갖는 에폭시계 다관능성 화합물인, 대전방지 실리콘 이형필름.The non-silane-based polyfunctional compound is an epoxy-based polyfunctional compound having an epoxy functional group, antistatic silicone release film.
  10. 제9항에 있어서,The method of claim 9,
    상기 에폭시계 다관능성 화합물은 아미노계, 하이드록시계, 알데히드계, 에스터계, 비닐계, 아크릴계, 이미드계, 시아노계 및 이소시아네이트계로 이루어진 군으로부터 선택되는 어느 하나 이상의 관능기를 가지고, 한 분자 내에 3개 이상의 관능기를 갖는, 대전방지 실리콘 이형필름.The epoxy-based polyfunctional compound has any one or more functional groups selected from the group consisting of amino, hydroxy, aldehyde, ester, vinyl, acrylic, imide, cyano, and isocyanate, and 3 in one molecule. An antistatic silicone release film having the above functional groups.
  11. 제8항에 있어서,The method of claim 8,
    상기 실란계 화합물 대비 상기 비실란계 다관능성 화합물의 중량 비율은 2 내지 20인, 대전방지 실리콘 이형필름.The weight ratio of the non-silane-based polyfunctional compound to the silane-based compound is 2 to 20, antistatic silicone release film.
  12. 제4항에 있어서,The method of claim 4,
    상기 전도성 폴리머 수지는 평균입경이 10 내지 90nm이고, 폴리음이온과 폴리티오펜이 함유된 수분산체 또는 폴리음이온과 폴리티오펜 유도체가 함유된 수분산체인, 대전방지 실리콘 이형필름.The conductive polymer resin has an average particle diameter of 10 to 90 nm, an aqueous dispersion containing polyanions and polythiophene, or an aqueous dispersion containing polyanions and polythiophene derivatives, an antistatic silicone release film.
  13. 제1항에 있어서,The method of claim 1,
    상기 대전방지 실리콘 이형 조성물은 0.5 내지 15 중량%의 고형분을 포함하는, 대전방지 실리콘 이형필름.The antistatic silicone release composition comprises 0.5 to 15% by weight of solids, antistatic silicone release film.
  14. 제1항에 있어서,The method of claim 1,
    상기 경화층 대비 상기 기재필름의 표면장력은 1.0~1.5배인, 대전방지 실리콘 이형필름.The surface tension of the base film compared to the cured layer is 1.0 to 1.5 times, the antistatic silicone release film.
  15. 제1항 내지 제14항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 14,
    상기 기재필름의 두께는 15 내지 300㎛이고, 상기 경화층의 두께는 0.01 내지 10㎛인, 대전방지 실리콘 이형필름.The thickness of the base film is 15 to 300㎛, the thickness of the cured layer is 0.01 to 10㎛, antistatic silicone release film.
  16. 제1항 내지 제14항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 14,
    상기 경화층은 하기 조건 1 내지 3을 동시에 만족하되,The cured layer satisfies the following conditions 1 to 3 at the same time,
    (1) 5 ≤ RF ≤ 30 (1) 5 ≤ RF ≤ 30
    (2) 80 ≤ SA ≤ 100 (2) 80 ≤ SA ≤ 100
    (3) 10^4 ≤ SR ≤ 10^10(3) 10^4 ≤ SR ≤ 10^10
    여기서, RF는 경화층의 박리력(g/inch)이고, SA는 경화층의 잔류접착률(%)이며, SR는 경화층의 표면저항(Ω/sq)인, 대전방지 실리콘 이형필름.Here, RF is the peel force of the cured layer (g/inch), SA is the residual adhesion rate (%) of the cured layer, and SR is the surface resistance (Ω/sq) of the cured layer, an antistatic silicone release film.
  17. 기재필름과,Base film,
    상기 기재필름의 일면에 위치하는 대전방지 실리콘 이형 조성물의 경화층과,A cured layer of an antistatic silicone release composition positioned on one side of the base film,
    상기 기재필름의 다른 일면에 위치하는 실리콘 이형층을 포함하되,Including a silicone release layer located on the other side of the base film,
    상기 경화층은 실리콘 이형 특성을 나타내는 실리콘 이온과 대전방지 특성을 나타내는 황 이온의 인텐시티비(Si-/S-)가 1 미만인 대전방지 영역과 10 초과인 실리콘 이형 영역을 포함하는, 대전방지 실리콘 이형필름.The cured layer is intensity of sulfur ion showing a silicon ion and antistatic property represents the silicone release characteristics ratio (Si - / S -) have, antistatic silicone release containing less than one antistatic region and 10 more than the silicone release zone film.
PCT/KR2019/018281 2019-03-20 2019-12-23 Antistatic silicone release film WO2020189882A1 (en)

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