WO2020189031A1 - Information processing device, information processing method, and information processing program - Google Patents

Information processing device, information processing method, and information processing program Download PDF

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Publication number
WO2020189031A1
WO2020189031A1 PCT/JP2020/003067 JP2020003067W WO2020189031A1 WO 2020189031 A1 WO2020189031 A1 WO 2020189031A1 JP 2020003067 W JP2020003067 W JP 2020003067W WO 2020189031 A1 WO2020189031 A1 WO 2020189031A1
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WIPO (PCT)
Prior art keywords
period
value
torque
motor
servomotor
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PCT/JP2020/003067
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French (fr)
Japanese (ja)
Inventor
克行 木村
佑気 坂元
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オムロン株式会社
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Publication of WO2020189031A1 publication Critical patent/WO2020189031A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/06Safety devices
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P29/00Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
    • H02P29/02Providing protection against overload without automatic interruption of supply
    • H02P29/024Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load

Definitions

  • the present invention relates to an information processing device, an information processing method, and an information processing program.
  • An information processing device that processes information on abnormalities that occur in the drive mechanism by monitoring the torque value of the servomotor of the driven device is known as a conventional technique. This will be specifically described below.
  • the operation of the servomotor mechanism including the servomotor and the driven device driven by the servomotor is controlled by the information processing device.
  • the information processing device detects an abnormality in the servomotor mechanism, it takes measures such as issuing an alarm.
  • Some such information processing devices detect an abnormality when the torque value exceeds the normal range by monitoring the torque value of the servomotor. For example, in Patent Document 1, it is determined that an abnormality has occurred in the robot body when the torque fluctuation value calculated from the torque value of the motor whose temperature has been corrected by using the temperature sensor exceeds a preset threshold value. Anomaly detection methods are disclosed.
  • One aspect of the present invention is an object of appropriately detecting an abnormality occurring in a driving mechanism even if the load applied to the driven device or the air temperature is currently unknown.
  • the information processing device is an information processing device that processes information regarding an abnormality that occurs in a drive mechanism having a driven device and a motor that drives the driven device. According to the torque value, the rotation angle speed, or the representative value of the rotation angle in the first period of the drive period from the start to the stop of the driven device by the motor.
  • the change processing unit that changes the normal range of the torque value, the rotation angle speed, or the representative value of the rotation angle in the second period of the drive period, and the torque value of the motor in the second period. It is provided with an abnormality detection unit that detects an abnormality that occurs in the drive mechanism by determining whether or not the rotation angle speed or the representative value of the rotation angle is within the normal range changed by the change processing unit. ..
  • the information processing method is an information processing method that processes information regarding an abnormality that occurs in a drive mechanism having a driven device and a motor that drives the driven device, and the motor drives the driven device.
  • the second of the drive periods depending on the torque value, rotation angle speed, or representative value of the rotation angle in the first period of the drive period from the start to the stop of the drive device.
  • a change processing step for changing the normal range of the torque value, rotation angle speed, or rotation angle representative value of the motor during the period, and the torque value, rotation angle speed, or rotation angle representative value of the motor during the second period. Includes an abnormality detection step of detecting an abnormality occurring in the drive mechanism by determining whether or not it is within the normal range changed in the change processing step.
  • an abnormality occurring in the drive mechanism can be appropriately detected.
  • FIG. 1 It is a block diagram which shows the structure of the control system which concerns on this embodiment. It is a figure which shows the torque value of the servomotor provided in the control system shown in FIG. It is a figure which shows the average value of the torque value in the 2nd period with respect to the average value of the torque value in the 1st period about the servomotor provided in the control system shown in FIG. It is a flowchart which shows the processing procedure of the control system shown in FIG. It is a figure which shows an example of the structure of the driven device provided in the control system shown in FIG. It is a flowchart which shows the processing procedure of the control system which concerns on modification 1 of this Embodiment.
  • FIG. 1 is a block diagram showing a configuration of a control system 100 according to the present embodiment.
  • the control system 100 includes a PLC (Programmable Logic Controller) 1 (information processing device), a servo driver 2, a drive mechanism 3, a temperature sensor 4, and a monitor 5.
  • the control system 100 is a system that detects an abnormality that occurs in the drive mechanism 3.
  • the PLC1 processes information regarding an abnormality that occurs in the drive mechanism 3. Specifically, the PLC1 has a torque value, a rotation angular velocity, or a representative value of the rotation angle in the second period, depending on the torque value, the rotation angular velocity, or the representative value of the rotation angle in the first period. Set the normal range of. The PLC1 determines whether or not the torque value, the rotational angular velocity, or the representative value of the rotational angle of the servomotor 31 (motor) in the second period is within the normal range, thereby causing an abnormality in the drive mechanism 3. Is detected. Details will be described later.
  • the drive mechanism 3 is a control target of the PLC 1, and includes a servomotor 31 and a driven device 32.
  • the servomotor 31 drives the driven device 32.
  • a rotary encoder for detecting the rotational angular velocity and the rotational angle is attached to the rotating shaft.
  • the driven device 32 is a driven portion of a machine tool or a machine such as a robot, and has a mechanism for converting a rotational driving force generated by the servomotor 31 into a predetermined motion.
  • the servo driver 2 drives the servo motor 31 by applying torque to the servo motor 31 as the optimum driving energy according to the state quantities such as the rotational angular velocity and the rotational angle of the servo motor 31 based on the command received from the PLC 1. ..
  • the temperature sensor 4 is arranged in the vicinity of the servomotor 31 and detects the temperature of the servomotor 31. Further, when the control system 100 is used in an environment where the temperature change is small, the control system 100 does not have to include the temperature sensor 4.
  • the PLC 1 includes a control unit 11 and a memory 12.
  • the PLC 1 is connected to the servo driver 2, the temperature sensor 4, and the monitor 5.
  • the control unit 11 includes a data acquisition unit 111, a data correction unit 112, a calculation processing unit 113, a change processing unit 114, and an abnormality detection unit 115.
  • the control unit 11 gives a control command to the servo driver 2.
  • the data acquisition unit 111 acquires the torque value of the servomotor 31 from the servo driver 2 and the temperature of the servomotor 31 from the temperature sensor 4 by using the communication function of the PLC1.
  • the torque value is obtained from the current value output by the servo driver 2 to the servo motor 31.
  • the data acquisition unit 111 may acquire the current value output by the servo driver 2 to the servo motor 31 to obtain the torque value. Since the relationship between the current value and the torque value changes according to the temperature, the torque value is corrected as described later.
  • the data acquisition unit 111 stores the acquired torque value and temperature of the servomotor 31 in the memory 12.
  • the data correction unit 112 corrects the torque value of the servomotor 31 based on the temperature of the servomotor 31 stored in the memory 12.
  • the data correction unit 112 stores the corrected torque value in the memory 12. From this point onward, the torque values referred to by the calculation processing unit 113, the change processing unit 114, and the abnormality detection unit 115 are the torque values corrected by the data correction unit 112.
  • the calculation processing unit 113 calculates the average value of the torque values of the servomotor 31 in the first period P1 of the drive period from the start to the stop of the driven device 32 driven by the servomotor 31. Further, the calculation processing unit 113 calculates the average value of the torque values of the servomotor 31 in the second period P2 of the drive period. The calculation processing unit 113 stores the calculated average value in the memory 12.
  • the driving period is a period called one stroke.
  • the first period P1 and the second period P2 are as shown in FIG. 2, for example. Details of the first period P1 and the second period P2 will be described later.
  • FIG. 2 is a diagram showing a torque value of the servomotor 31 included in the control system 100 shown in FIG. Further, FIG. 2 shows the torque value of the servomotor 31 during the driving period.
  • the horizontal axis is time and the vertical axis is the torque value of the servomotor 31.
  • T1 is a torque value of the servomotor 31 when the load applied to the driven device 32 is small (the mass of the work handled by the driven device 32 is small) and an abnormality occurs in the drive mechanism 3.
  • T2 is a torque value of the servomotor 31 when the load applied to the driven device 32 is small and the drive mechanism 3 is normal.
  • T3 is a torque value of the servomotor 31 when the load applied to the driven device 32 is large (the mass of the work handled by the driven device 32 is large) and the drive mechanism 3 is normal.
  • time 0 (ms) is the time at the start of driving of the driven device 32
  • time 500 (ms) is the time at the time when driving of the driven device 32 is stopped.
  • the absolute value of the torque value of the servomotor 31 increases in the PT1 for a certain period after the driven device 32 is started to be driven and in the PT2 for a certain period before the driven device 32 is stopped. It will be the period of time.
  • the torque value of the servomotor 31 differs due to the difference in the load applied to the driven device 32.
  • the torque value T3 is larger than the torque value T2 near the time 0 (ms). This is because the larger the load applied to the driven device 32, the larger the torque value of the servomotor 31 when the driven device 32 starts driving. Further, the torque value T3 is larger than the torque value T2 in the period in which the torque value when the servomotor 31 is accelerating is close to the peak value (first period P3 described later). This is because the larger the load applied to the driven device 32, the larger the peak value of the torque value of the servomotor 31.
  • the torque value T3 is larger than the torque value T2 in the period when the torque value when the servomotor 31 is decelerating is close to the peak value (first period P4 described later). This is because even when the servomotor 31 is decelerating, the peak value of the torque value of the servomotor 31 increases as the load applied to the driven device 32 increases.
  • the torque value T1 is larger than the torque value T2 near the time 200 (ms). This is because, in the period when the rotational angular velocity of the servomotor 31 becomes substantially constant (the second period P5 described later), for example, the torque value of the servomotor 31 becomes large due to the ball screw 51 described later being scratched. Because.
  • the torque value T1 is substantially the same as the torque value T2 except in the vicinity of the time 200 (ms).
  • the first period P1 is a predetermined period after the driven device 32 is started to be driven.
  • the predetermined period is set to include a period in which the torque value T3 becomes larger than the torque value T2 due to the difference in the load applied to the driven device 32. That is, the first period P1 is a period for discriminating the difference in load or temperature applied to the driven device 32.
  • the predetermined period is, for example, a period in which the time is 1 (ms) or more and 20 (ms) or less. In particular, immediately after the start of driving the driven device 32, the difference in the load applied to the driven device 32 tends to be remarkable.
  • the first period P1 is at least a part of the fixed period PT1 and PT2.
  • the average value of the torque values of the servomotor 31 also differs due to the difference in the load applied to the driven device 32 in a certain period after the driving by the servomotor 31 is started. Therefore, by referring to the average value of the torque values of the servomotor 31 in the first period P1, the load applied to the driven device 32 can be recognized, and the average torque value in the second period P2 can be recognized.
  • the normal range of values can be changed appropriately.
  • the second period P2 is the same as the driving period. Therefore, the second period P2 includes a period other than the first period P1. As a result, since the average value of the torque values of the servomotor 31 in the period other than the first period P1 is taken into consideration, the average value of the torque values in the second period P2 is not detected so that the abnormality occurring in the drive mechanism 3 is not detected. The normal range of values can be changed appropriately. That is, the second period P2 is a period for detecting an abnormality occurring in the drive mechanism 3. In the control system 100, the period P1 is the first period and the period P2 is the second period.
  • FIG. 3 is a diagram showing the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31 included in the control system 100 shown in FIG.
  • the horizontal axis is the average value of the torque values of the servomotor 31 in the first period P1
  • the vertical axis is the average value of the torque values of the servomotor 31 in the second period P2.
  • the change processing unit 114 changes the normal range of the average torque value of the servomotor 31 in the second period P2 according to the average torque value of the servomotor 31 in the first period P1. This will be specifically described below.
  • the drive mechanism 3 is operated a plurality of times while varying the load applied to the driven device 32, that is, the drive mechanism 3 is operated with a plurality of strokes. The load is changed for each stroke.
  • the average value of the torque values in the second period P2 is the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31.
  • Multiple records are recorded in.
  • the change processing unit 114 sets the regression curve CL1 based on the result of recording a plurality of average values of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31.
  • the regression curve CL1 is a curve showing the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31. In order to set the regression curve CL1, it is necessary to change the work handled by the driven device 32 each time the drive mechanism 3 is operated.
  • the change processing unit 114 sets the upper limit threshold value TH1 and the lower limit threshold value TH2 with reference to the regression curve CL1, so that the normal range of the average value of the torque values of the servomotor 31 in the second period P2 is normal.
  • the normal range is a numerical range of the lower limit threshold value TH2 or more and the upper limit threshold value TH1 or less for the average value of the torque values of the servomotor 31 in the second period P2.
  • the change processing unit 114 changes the normal range of the average torque value of the servomotor 31 in the second period P2 according to the average torque value of the servomotor 31 in the first period P1. Become.
  • the change processing unit 114 stores the set normal range in the memory 12.
  • the abnormality detection unit 115 occurs in the drive mechanism 3 by determining whether or not the average value of the torque values of the servomotor 31 in the second period P2 is within the normal range changed by the change processing unit 114. Detect anomalies. This will be specifically described below.
  • the average value of the torque value T1 in the second period P2 with respect to the average value of the torque value T1 in the first period P1 is the value A1.
  • the average value of the torque value T2 in the second period P2 with respect to the average value of the torque value T2 in the first period P1 becomes the value A2
  • the average value of the torque value T3 in the first period P1 is the second period P2.
  • the average value of the torque value T3 of is the value A3. That is, the values A1 to A3 are the average values of the torque values in the second period P2, respectively.
  • the abnormality detection unit 115 refers to the normal range stored in the memory 12, determines that the value A1 is not within the normal range, and detects an abnormality that has occurred in the drive mechanism 3.
  • the abnormality detection unit 115 provides the monitor 5 with information that an abnormality has occurred in the drive mechanism 3.
  • the monitor 5 includes a display and displays on the display that an abnormality has occurred in the drive mechanism 3 based on the information provided by the abnormality detection unit 115. Further, in the case of the values A2 and A3, the abnormality detection unit 115 determines that the values A2 and A3 are within the normal range, recognizes that no abnormality has occurred in the drive mechanism 3, and does not detect the abnormality.
  • FIG. 4 is a flowchart showing a processing procedure of the control system 100 shown in FIG.
  • the processing (information processing method) of the control system 100 will be described with reference to FIG.
  • the servo driver 2 operates the drive mechanism 3 a plurality of times in order to set the regression curve CL1 (step S1).
  • FIG. 5 is a diagram showing an example of the configuration of the driven device 32 included in the control system 100 shown in FIG.
  • the driven device 32 of the drive mechanism 3 is a ball screw drive stage including a ball screw 51 and a stage 52 driven by the ball screw 51, as shown in FIG.
  • the work W is arranged on the stage 52.
  • the data acquisition unit 111 maps the torque value of the servomotor 31 by storing the torque value of the servomotor 31 acquired from the servo driver 2 in the memory 12 (step S2). ..
  • the calculation processing unit 113 refers to the result of mapping the torque value of the servomotor 31 stored in the memory 12, and refers to the average value of the torque values of the servomotor 31 in the first period P1 and the second period P2. The average value of the torque values of the servo motors 31 in the above is calculated.
  • the calculation processing unit 113 stores the calculated average value in the memory 12.
  • the change processing unit 114 sets the regression curve CL1 with reference to the average value stored in the memory 12 by the calculation processing unit 113 (step S3).
  • the change processing unit 114 stores the information of the set regression curve CL1 in the memory 12.
  • the change processing unit 114 changes the above-mentioned normal range in the second period P2 (step S4: change processing step).
  • the change processing unit 114 sets a reference curve indicating the torque value of the servomotor 31 with respect to the temperature of the servomotor 31 with reference to the torque value and temperature of the servomotor 31 stored in the memory 12. (Step S5).
  • the change processing unit 114 stores the set information of the reference curve in the memory 12. Since the method of setting the reference curve is known, the description thereof will be omitted.
  • steps S1 to S5 are preliminary processes before the normal operation of the drive mechanism 3 is performed, and are processes for setting the regression curve CL1 and the reference curve. Therefore, the processes of steps S1 to S5 need only be performed once. If the regression curve CL1 and the reference curve have been set, the processes of steps S6 to S11 described below may be performed without performing the processes of steps S1 to S5.
  • the processes of steps S6 to S11 are processes for detecting an abnormality that occurs in the drive mechanism 3 when the drive mechanism 3 is normally operated.
  • the servo driver 2 operates the drive mechanism 3 (step S6).
  • the data acquisition unit 111 acquires the torque value of the servomotor 31 from the servo driver 2 and the temperature of the servomotor 31 from the temperature sensor 4.
  • the data acquisition unit 111 stores the acquired torque value and temperature of the servomotor 31 in the memory 12. The result of storing the torque value of the servomotor 31 acquired by the data acquisition unit 111 in the memory 12 is as shown in FIG.
  • the data correction unit 112 corrects the torque value of the servomotor 31 based on the temperature of the servomotor 31 stored in the memory 12 and the reference curve (step S7).
  • the data correction unit 112 stores the corrected torque value in the memory 12.
  • the calculation processing unit 113 refers to the corrected torque value stored in the memory 12, and refers to the average value of the torque values of the servomotor 31 in the first period P1 and the torque of the servomotor 31 in the second period P2. Calculate the average value of the values.
  • the calculation processing unit 113 stores the calculated average value in the memory 12.
  • the change processing unit 114 refers to the average value stored in the memory 12 by the calculation processing unit 113, and obtains the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1. Mapping is performed as shown in 3 (step S8). The change processing unit 114 stores the mapped average value in the memory 12. The result of mapping the average value by the change processing unit 114 is as shown in FIG.
  • the abnormality detection unit 115 refers to the result of mapping the average value by the change processing unit 114 stored in the memory 12. As a result, the abnormality detection unit 115 determines whether or not the average value of the torque values in the second period P2 is within the normal range (step S9). When the average value of the torque values in the second period P2 is within the normal range (YES in step S9), the abnormality detection unit 115 recognizes that no abnormality has occurred in the drive mechanism 3. Therefore, the process for detecting the abnormality occurring in the drive mechanism 3 is completed.
  • the abnormality detection unit 115 determines that an abnormality has occurred in the drive mechanism 3. As a result, the abnormality detection unit 115 detects the abnormality that occurs in the drive mechanism 3 (step S10: abnormality detection step). The abnormality detection unit 115 provides the monitor 5 with information that an abnormality has occurred in the drive mechanism 3. The monitor 5 notifies the abnormality by displaying on the display that an abnormality has occurred in the drive mechanism 3 (step S11).
  • the information processing device is not limited to PLC1, and may be a server or a PC (Personal Computer).
  • the data acquisition unit 111 may acquire the torque value and temperature of the servomotor 31 from a PLC provided separately.
  • FIG. 6 is a flowchart showing a processing procedure of the control system 101 according to the first modification of the present embodiment.
  • the processing of the control system 101 will be described with reference to FIG. Since the process of step S21 is the same as the process of step S1, the description thereof will be omitted.
  • FIG. 5 consider a case where the process of moving the stage 52 from the point PP1 to the point PP2 is performed a plurality of times.
  • the data acquisition unit 111 maps the torque value of the servomotor 31 by storing the torque value of the servomotor 31 acquired from the servo driver 2 in the memory 12.
  • the calculation processing unit 113 refers to the result of mapping the torque value of the servomotor 31 stored in the memory 12, and refers to the average value of the torque values of the servomotor 31 in the first period P1 and the second period P2. The average value of the torque values of the servo motors 31 in the above is calculated. The calculation processing unit 113 stores the calculated average value in the memory 12.
  • the change processing unit 114 refers to the average value stored in the memory 12 by the calculation processing unit 113. As a result, the change processing unit 114 maps the average value of the torque values in the second period P2 to the average value of the torque values in the first period P1 (step S22).
  • FIG. 7 is a diagram showing the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31 included in the control system 101 according to the modification 1 of the present embodiment. ..
  • the horizontal axis is the average value of the torque values of the servomotor 31 in the first period P1
  • the vertical axis is the average value of the torque values of the servomotor 31 in the second period P2.
  • the change processing unit 114 sets a predetermined threshold value th1 for the average value of the torque values of the servomotor 31 in the first period P1 (step S23). Specifically, the change processing unit 114 adds a predetermined value to the average value of the torque values in the first period P1 based on the average value mapped in step S22, and adds the value to the first period P1. It is set as the predetermined threshold value th1 in.
  • the change processing unit 114 sets the normal range in the second period P2 (step S24).
  • the average value of the torque values of the servomotor 31 in the first period P1 is less than the predetermined threshold value th1.
  • the change processing unit 114 sets the upper limit threshold value TH3 and the lower limit threshold value TH4 based on the average value of the torque values in the second period P2 based on the average value mapped in step S22.
  • the change processing unit 114 sets the normal range of the average value of the torque values of the servomotor 31 in the second period P2.
  • the change processing unit 114 stores the set normal range in the memory 12.
  • the upper limit threshold value TH3 and the lower limit threshold value TH4 are set so that, for example, the center value between the upper limit threshold value TH3 and the lower limit threshold value TH4 becomes the average value of the torque values in the second period P2 calculated in step S22. May be good.
  • steps S25 to S28 are performed, but since the processes of steps S25 to S28 are the same as the processes of steps S5 to S8, the description thereof will be omitted.
  • the processes of steps S21 to S25 may be performed once. If the settings in steps S22 to S25 are completed, the processes in steps S26 to S33 may be performed without performing the processes in steps S21 to S25. While the processes of steps S26 to S33 are being performed, the drive mechanism 3 is operated a plurality of times.
  • the change processing unit 114 maps the average value of the torque values in the second period P2 to the average value of the torque values in the first period P1 in step S28, and then determines the torque value of the servomotor 31 in the first period P1. It is determined whether or not the average value is equal to or higher than the predetermined threshold value th1 (step S29).
  • step S31 When the average value of the torque values of the servomotor 31 in the first period P1 is less than the predetermined threshold value th1 (NO in step S29), the process proceeds to step S31.
  • the change processing unit 114 updates the normal range in the second period P2. (Step S30). In this case, the result in which the average value of the torque values in the second period P2 is calculated for the first time or the second time is regarded as normal.
  • the change processing unit 114 sets the upper limit threshold value TH5 and the lower limit threshold value TH6 when the average value of the torque values of the servomotor 31 in the first period P1 is equal to or higher than the predetermined threshold value th1. As a result, the change processing unit 114 updates the normal range of the average value of the torque values of the servomotor 31 in the second period P2.
  • the change processing unit 114 sets the upper limit threshold value TH5 and the lower limit threshold value TH6 with reference to the average value of the torque values in the second period P2 calculated in step S28. That is, the change processing unit 114 sets the upper limit threshold value TH5 and the lower limit threshold value based on the average value of the torque values in the second period P2 when the average value of the torque values in the first period P1 first exceeds the predetermined threshold value th1.
  • Set TH6 The change processing unit 114 stores the updated normal range in the memory 12.
  • the upper limit threshold value TH5 and the lower limit threshold value TH6 are set so that, for example, the center value between the upper limit threshold value TH5 and the lower limit threshold value TH6 becomes the average value of the torque values in the second period P2 calculated in step S28. May be good.
  • the abnormality detection unit 115 refers to the normal range stored in the memory 12 by the change processing unit 114. As a result, the abnormality detection unit 115 determines whether or not the average value of the torque values in the second period P2 is within the normal range (step S31). When the average value of the torque values in the second period P2 is within the normal range (YES in step S31), the abnormality detection unit 115 recognizes that no abnormality has occurred in the drive mechanism 3. For example, in the case of the values A2 and A3 shown in FIG. 7, the abnormality detection unit 115 determines that the values A2 and A3 are within the normal range, recognizes that no abnormality has occurred in the drive mechanism 3, and detects the abnormality. Not detected. Therefore, the process for detecting the abnormality occurring in the drive mechanism 3 is completed.
  • the abnormality detection unit 115 determines that an abnormality has occurred in the drive mechanism 3. For example, the value A1 is not within the normal range, as shown in FIG. Therefore, the abnormality detection unit 115 refers to the normal range stored in the memory 12, determines that the value A1 is not within the normal range, and determines that an abnormality has occurred in the drive mechanism 3.
  • the abnormality detection unit 115 detects the abnormality that occurs in the drive mechanism 3 (step S32: abnormality detection step). After that, the process of step S33 is performed, but since the process of step S33 is the same as the process of step S11, the description thereof will be omitted. Even when the average value of the torque values of the servomotor 31 in the first period P1 is changed from a value of the predetermined threshold value th1 or more to a value of less than the predetermined threshold value th1, the change processing unit 114 resets the normal range. ..
  • the change processing unit 114 changes the average value of the servomotor 31 in the first period P1 from a value less than the predetermined threshold value to a value equal to or more than the predetermined threshold value, or the average value of the servomotor 31 in the first period P1.
  • the normal range is changed.
  • the servomotor 31 drives the driven device 32 to move the stage 52 on the driven device 32 for arranging the work W.
  • the load applied to the driven device 32 fluctuates. Therefore, by changing the normal range as described above by the change processing unit 114, the normal range of the average value in the second period P2 can be appropriately changed.
  • FIG. 8 is a diagram showing a torque value of the servomotor 31 included in the control system 102 according to the second modification of the present embodiment. Further, FIG. 8 shows the torque value of the servomotor 31 during the driving period.
  • the control system 102 is different from the control system 100 in that the temperature sensor 4 is not provided and the data correction unit 112 is not provided.
  • the load (mass of the work W) applied to the driven device 32 is constant.
  • the horizontal axis is time and the vertical axis is the torque value of the servomotor 31.
  • T4 is a torque value of the servomotor 31 when an abnormality occurs in the drive mechanism 3.
  • T5 is a torque value of the servomotor 31 when no abnormality has occurred in the drive mechanism 3.
  • time 0 (ms) is the time at the time when the driven device 32 is started to be driven
  • time 500 (ms) is the time when the driven device 32 is stopped.
  • control system 102 does not include the temperature sensor 4, when the regression curve CL1 described above is set, the data correction unit 112 does not perform the processing, and the calculation processing unit 113 stores the data acquisition unit 111 in the memory 12. The processing may be performed based on the torque value of the servomotor 31.
  • FIG. 9 is a diagram showing an average value of torque values in the second period P1 with respect to an average value of torque values in the first period P2 for the servomotor 31 included in the control system 102 according to the second modification of the present embodiment. ..
  • the horizontal axis is the average value of the torque values of the servomotor 31 in the first period P2
  • the vertical axis is the average value of the torque values of the servomotor 31 in the second period P1.
  • the change processing unit 114 sets the regression curve CL2 shown in FIG. 9 in the same manner as the setting of the regression curve CL1.
  • the regression curve CL2 is a curve showing the average value of the torque values in the second period P1 with respect to the average value of the torque values in the first period P2 for the servomotor 31.
  • the change processing unit 114 sets the upper limit threshold value TH7 and the lower limit threshold value TH8 with reference to the regression curve CL2, so that the normal range of the average value of the torque values of the servomotor 31 in the second period P1 is normal.
  • the normal range is a numerical range of the lower limit threshold value TH8 or more and the upper limit threshold value TH7 or less with respect to the average value of the torque values in the second period P1.
  • the change processing unit 114 stores the set normal range in the memory 12.
  • the abnormality detection unit 115 occurs in the drive mechanism 3 by determining whether or not the average value of the torque values of the servomotor 31 in the second period P1 is within the normal range set by the change processing unit 114. Detect anomalies. This will be specifically described below. In FIG. 9, for example, the average value of the torque value T4 in the second period P1 with respect to the average value of the torque value T4 in the first period P2 is the value A4.
  • the average value of the torque value T5 in the second period P1 with respect to the average value of the torque value T5 in the first period P2 is the value A5.
  • the average value of the torque values in the first period P2 is compared with the average value in the second period P1.
  • the average value of the torque values is the value A6. Even in the case of the values A4 to A6, the processing is performed by the abnormality detection unit 115 as in the case of the values A1 to A3.
  • the period P3 shown in FIG. 2 may be selected instead of the period P1.
  • the first period P3 is a period in which the torque value when the servomotor 31 is accelerating is close to the peak value.
  • the first period P3 includes a period in which the absolute value of the torque value T3 becomes larger than the absolute value of the torque value T2.
  • the absolute value of the peak value of the torque value T3 becomes larger than the absolute value of the peak value of the torque value T2.
  • the change processing unit 114 and the abnormality detection unit 115 replace the average torque value of the servomotor 31 in the first period P1 with the torque when the servomotor 31 in the first period P3 is accelerating.
  • the above-described processing is performed with reference to the peak value of the value.
  • the period P4 shown in FIG. 2 may be selected instead of the period P1.
  • the first period P4 is a period in which the torque value when the servomotor 31 is decelerating is close to the peak value.
  • the first period P4 includes a period in which the absolute value of the torque value T3 becomes larger than the absolute value of the torque value T2.
  • the absolute value of the peak value of the torque value T3 becomes larger than the absolute value of the peak value of the torque value T2.
  • the change processing unit 114 and the abnormality detection unit 115 replace the average torque value of the servomotor 31 in the first period P1 with the torque when the servomotor 31 in the first period P4 is decelerating.
  • the above-described processing is performed with reference to the peak value of the value.
  • the period P5 shown in FIG. 2 may be selected instead of the period P2.
  • the second period P5 is a period in which the driven device 32 is moved at a substantially constant speed. That is, the second period P5 is a period in which the control unit 11 instructs the servo driver 2 to drive the servo motor 31 at a constant rotational angular velocity of the servo motor 31.
  • the data acquisition unit 111 further acquires the rotation angular velocity or rotation angle of the servomotor 31 in addition to the torque value of the servomotor 31 from the servo driver 2.
  • the data acquisition unit 111 stores the acquired rotation angular velocity or rotation angle of the servomotor 31 in the memory 12.
  • the torque value of the servomotor 31 provided by the servodriver 2 to the servomotor 31 is also substantially constant.
  • the change processing unit 114 and the abnormality detection unit 115 refer to the average value of the torque value of the servomotor 31 in the second period P5 instead of the average value of the torque value of the servomotor 31 in the second period P2. Then, the above-mentioned processing is performed.
  • the second period P5 includes a period in which the driven device 32 is moved at a substantially constant speed. Since the driven device 32 moves at high speed during the above period, an abnormality is likely to occur in the drive mechanism 3. That is, a period during which an abnormality is likely to occur in the drive mechanism 3 is considered. Therefore, the normal range of the average value in the second period P5 can be appropriately changed so that the abnormality occurring in the drive mechanism 3 is not undetected.
  • the data acquisition unit 111 may acquire the rotation angular velocity or the rotation angle of the servomotor 31 from the servo driver 2. In this case, the data acquisition unit 111 stores the acquired rotational angular velocity or rotation angle of the servomotor 31 in the memory 12.
  • the calculation processing unit 113 calculates the rotation angular velocity or the average value of the rotation angles of the servomotor 31 in the first period P6 (not shown) instead of the average value of the torque values of the servomotor 31 in the first period P1. You may.
  • the calculation processing unit 113 calculates the average value of the rotational angular velocities of the servomotor 31 in the second period P7 (not shown) instead of the average value of the torque values of the servomotor 31 in the second period P2. You may.
  • the change processing unit 114 and the abnormality detection unit 115 replace the average value of the torque values of the servomotor 31 in the first period P1 with the average rotation angular velocity or rotation angle of the servomotor 31 in the first period P6.
  • the above-mentioned processing is performed with reference to the value.
  • the change processing unit 114 and the abnormality detection unit 115 refer to the average value of the rotational angular velocities of the servomotor 31 in the second period P7 instead of the average value of the torque values of the servomotor 31 in the second period P2.
  • the above-mentioned processing may be performed.
  • the PT3 for a certain period after the driven device 32 is started to be driven is a period in which the absolute value of the rotational angular velocity of the servomotor 31 is increasing, and before the driven device 32 is stopped.
  • PT4 (not shown) is a period during which the absolute value of the rotational angular velocity of the servomotor 31 is decreasing.
  • the PT5 for a certain period after the driven device 32 is started to be driven is a period in which the absolute value of the rotation angle of the servomotor 31 is increasing.
  • the first period P6 is a predetermined period after the driven device 32 is started to be driven.
  • the predetermined period is a period in which the rotation angular velocity or rotation angle of the servomotor 31 when the load applied to the driven device 32 is large is larger than the rotation angular velocity or rotation angle when the load applied to the driven device 32 is small. May be set to include.
  • the first period P6 is at least a part of the fixed period PT3 and PT4. Therefore, the first period is at least a part of the period during which the torque value or the absolute value of the rotational angular velocity of the servomotor 31 is increasing.
  • the first period and the second period may be interchanged. That is, the role of the first period and the role of the second period may be interchanged.
  • the first period may be any of the periods P1 to P7
  • the second period may be any of the periods P1 to P7.
  • the first period and the second period are different periods from each other.
  • the first period is a period in which the representative value described later is simply referred to and the normal range is not set
  • the second period is a period in which the normal range is set for the representative value.
  • the change processing unit 114 and the abnormality detection unit 115 may refer to the peak value of the torque value of the servomotor 31 in the period P3 as the second period.
  • the change processing unit 114 and the abnormality detection unit 115 may refer to the peak value of the torque value of the servomotor 31 in the period P4 as the second period.
  • the change processing unit 114 and the abnormality detection unit 115 may refer to the average value of the torque values of the servomotor 31 during the period P5 as the first period.
  • the change processing unit 114 and the abnormality detection unit 115 may refer to the average value of the rotational angular velocities of the servomotor 31 in the period P7 as the first period.
  • the change processing unit 114 and the abnormality detection unit 115 may refer to the rotation angular velocity or the average value of the rotation angles of the servomotor 31 in the period P6 as the second period.
  • the change processing unit 114 increases the torque of the servo motor 31 in the second period of the drive period according to the torque value, the rotational angular velocity, or the representative value of the rotation angle in the first period. Change the normal range of values, rotational angular velocities, or typical rotational angle values. Further, the abnormality detection unit 115 determines whether or not the torque value, the rotation angular velocity, or the representative value of the rotation angle of the servomotor 31 in the second period is within the normal range changed by the change processing unit 114. As a result, an abnormality occurring in the drive mechanism 3 is detected.
  • the representative value is an average value or a peak value.
  • the torque value, rotational angular velocity, or rotational angle of the servomotor 31 in the first period can be said to be a value related to the servomotor 31 in the first period.
  • the torque value, rotational angular velocity, or rotational angle of the servomotor 31 in the second period can be said to be a value related to the servomotor 31 in the second period.
  • the representative value may be an average value or a standard deviation.
  • the representative value may be an average value or a standard deviation.
  • the change processing unit 114 changes the normal range of the representative value in the second period according to these differences.
  • the abnormality detection unit 115 detects an abnormality occurring in the drive mechanism 3 by determining whether or not the representative value in the second period is within the normal range.
  • each command value is a command value for controlling the servomotor 31 provided by the servo driver 2 to the servomotor 31, and each actually measured value is a feedback value as an actual numerical value by the servomotor 31.
  • the change processing unit 114 and the abnormality detection unit 115 in addition to the torque value, the rotational angular velocity, or the representative value of the rotation angle of the servo motor 31 in the first period and the second period, the torque of the servo motor 31 in the third period. You may refer to the value, the rotational angular velocity, or the representative value of the rotational angle.
  • the third period is, for example, any of the above-mentioned periods P1 to P7. In this case, the first period, the second period, and the third period are different periods from each other.
  • the change processing unit 114 changes the normal range of the representative value in the third period according to the representative value in the first period and the representative value in the second period. That is, the change processing unit 114 refers to the three-dimensional graph for the representative value in the first period, the representative value in the second period, and the representative value in the third period, and refers to the representative value in the third period. Change the normal range. Further, the abnormality detection unit 115 detects an abnormality occurring in the drive mechanism 3 by determining whether or not the representative value in the third period is within the normal range.
  • the control block (particularly the control unit 11) of the PLC 1 may be realized by a logic circuit (hardware) formed in an integrated circuit (IC chip) or the like, or may be realized by software.
  • PLC1 is equipped with a computer that executes the instructions of a program that is software that realizes each function.
  • the computer includes, for example, one or more processors and a computer-readable recording medium that stores the program. Then, in the computer, the object of the present invention is achieved by the processor reading the program from the recording medium and executing the program.
  • the processor for example, a CPU (Central Processing Unit) can be used.
  • the recording medium in addition to a “non-temporary tangible medium” such as a ROM (Read Only Memory), a tape, a disk, a card, a semiconductor memory, a programmable logic circuit, or the like can be used.
  • a RAM Random Access Memory
  • the program may be supplied to the computer via an arbitrary transmission medium (communication network, broadcast wave, etc.) capable of transmitting the program.
  • a transmission medium communication network, broadcast wave, etc.
  • one aspect of the present invention can also be realized in the form of a data signal embedded in a carrier wave, in which the program is embodied by electronic transmission.
  • the information processing device is an information processing device that processes information regarding an abnormality that occurs in a drive mechanism having a driven device and a motor that drives the driven device, and the motor drives the driven device.
  • the second of the drive periods depending on the torque value, rotation angle speed, or representative value of the rotation angle in the first period of the drive period from the start to the stop of the drive device.
  • a change processing unit that changes the normal range of the torque value, rotation angle speed, or rotation angle representative value of the motor during the period, and a representative value of the motor torque value, rotation angle speed, or rotation angle during the second period.
  • an abnormality detecting unit that detects an abnormality occurring in the driving mechanism by determining whether or not it is within the normal range changed by the change processing unit.
  • the representative value of the torque value, the rotation angle speed, or the rotation angle of the motor in the first period is an average value
  • the torque value, the rotation angle speed, or the rotation angle of the motor in the second period is an average value
  • the representative value may be an average value. According to the above configuration, since the representative values in each of the first period and the second period are average values, the normal range can be appropriately changed in consideration of the entire second period, and an abnormality occurs in the drive mechanism. Can be detected.
  • the first period may be at least a part of the period during which the torque value or the absolute value of the rotational angular velocity of the motor is increasing.
  • the representative value of the motor also differs due to the difference in the load applied to the driven device at the start of driving by the motor. Therefore, by referring to the representative value of the motor in the first period, the load applied to the driven device can be recognized, and the normal range of the representative value in the second period can be appropriately changed. it can.
  • the change processing unit changes the representative value of the motor in the first period from a value less than a predetermined threshold value to a value equal to or more than a predetermined threshold value, or determines the representative value of the motor in the first period.
  • the normal range may be changed.
  • the motor drives the driven device to move the stage for arranging the work on the driven device.
  • the load applied to the driven device fluctuates. Therefore, by changing the normal range as described above by the change processing unit, the normal range of the representative value in the second period can be appropriately changed.
  • the second period may include a period other than the first period. According to the above configuration, since the torque value, the rotational angular velocity, or the rotational angle of the motor in the period other than the first period is taken into consideration, the representative value in the second period is prevented so that the abnormality occurring in the drive mechanism is not undetected. The normal range of can be changed appropriately.
  • the second period may include a period in which the driven device is moved at a substantially constant speed.
  • the driven device 32 moves at high speed during the period as described above, an abnormality is likely to occur in the drive mechanism. That is, the period during which an abnormality is likely to occur in the drive mechanism is considered. Therefore, the normal range of the representative value in the second period can be appropriately changed so that the abnormality occurring in the drive mechanism is not undetected.
  • the change processing unit changes the normal range of the representative value of the torque value of the motor in the second period according to the representative value of the torque value of the motor in the first period, and the abnormality detection unit. May detect an abnormality occurring in the drive mechanism by determining whether or not the representative value of the torque value of the motor in the second period is within the normal range.
  • the change processing unit changes the normal range according to a representative value in the first period as a difference between the rotation angular velocity command value for controlling the motor and the measured value of the rotation angular velocity of the motor.
  • a period in which a difference between the rotation angular velocity command value and the measured value of the rotation angular velocity occurs when the load applied to the driven device changes is set as the first period.
  • the normal range in the second period is changed according to the difference in the first period, the normal range can be set in consideration of the load applied to the driven device. Therefore, it is possible to detect an abnormality occurring in the drive mechanism regardless of the load applied to the driven device or the air temperature.
  • the change processing unit changes the normal range according to a representative value in the first period as a difference between a rotation angle command value for controlling the motor and an actually measured value of the rotation angle of the motor. You may.
  • a period in which a difference between the rotation angle command value and the measured value of the rotation angle occurs when the load applied to the driven device changes is set as the first period.
  • the normal range in the second period is changed according to the difference in the first period, the normal range can be set in consideration of the load applied to the driven device. Therefore, it is possible to detect an abnormality occurring in the drive mechanism regardless of the load applied to the driven device or the air temperature.
  • the information processing method is an information processing method that processes information regarding an abnormality that occurs in a drive mechanism having a driven device and a motor that drives the driven device, and the motor drives the driven device.
  • the second of the drive periods depending on the torque value, rotation angle speed, or representative value of the rotation angle in the first period of the drive period from the start to the stop of the drive device.
  • a change processing step for changing the normal range of the torque value, rotation angle speed, or rotation angle representative value of the motor during the period, and the torque value, rotation angle speed, or rotation angle representative value of the motor during the second period. Includes an abnormality detection step of detecting an abnormality occurring in the drive mechanism by determining whether or not it is within the normal range changed in the change processing step.
  • the information processing program is an information processing program for operating a computer as the information processing device, and causes the computer to function as the change processing unit and the abnormality detection unit.

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Abstract

A PLC (1) is provided with: a change processing unit (114) for changing, in accordance with a torque value, a rotational angular speed, or a representative value of the rotational angle of a servo motor (31) in a first period, the normal range of the torque value, the rotational angular speed, or the representative value of the rotational angle in a second period of a drive period; and an abonormality detection unit (115) for detecting an abnormality occurring in a drive mechanism (3) by determining whether the torque value, the rotational angular speed, or the representative value of the rotational angle in the second period is within the normal range or not.

Description

情報処理装置、情報処理方法、及び情報処理プログラムInformation processing equipment, information processing methods, and information processing programs
 本発明は、情報処理装置、情報処理方法、及び情報処理プログラムに関する。 The present invention relates to an information processing device, an information processing method, and an information processing program.
 被駆動装置のサーボモータのトルク値を監視することにより駆動機構に生じる異常に関する情報を処理する情報処理装置が従来技術として知られている。具体的に以下に説明する。サーボモータ及びサーボモータによって駆動される被駆動装置を含むサーボモータ機構は、情報処理装置によってその動作が制御される。情報処理装置は、サーボモータ機構の異常を検知すると、アラームを発する等の措置を行う。 An information processing device that processes information on abnormalities that occur in the drive mechanism by monitoring the torque value of the servomotor of the driven device is known as a conventional technique. This will be specifically described below. The operation of the servomotor mechanism including the servomotor and the driven device driven by the servomotor is controlled by the information processing device. When the information processing device detects an abnormality in the servomotor mechanism, it takes measures such as issuing an alarm.
 このような情報処理装置には、サーボモータのトルク値を監視することにより、トルク値が正常範囲を超える値を示すと異常を検知するものがある。例えば、特許文献1には、温度センサを用いて温度補正を行ったモータのトルク値から算出したトルク変動値が、予め設定した閾値を超えた場合に、ロボット本体に異常が発生したと判断する異常検出方法が開示されている。 Some such information processing devices detect an abnormality when the torque value exceeds the normal range by monitoring the torque value of the servomotor. For example, in Patent Document 1, it is determined that an abnormality has occurred in the robot body when the torque fluctuation value calculated from the torque value of the motor whose temperature has been corrected by using the temperature sensor exceeds a preset threshold value. Anomaly detection methods are disclosed.
日本国公開特許公報「特開2006-281421号公報(2006年10月19日公開)」Japanese Patent Publication "Japanese Patent Laid-Open No. 2006-281421 (published on October 19, 2006)"
 しかしながら、特許文献1に開示されている異常検出方法では、ロボット本体にかかる負荷、または気温が変動する場合、トルク変動値も変更するため、ロボット本体に生じる異常を誤検知する可能性があるという問題がある。本発明の一態様は、被駆動装置にかかる負荷、または気温が現在において未知であっても、駆動機構に生じる異常を適切に検知することを目的とする。 However, in the abnormality detection method disclosed in Patent Document 1, when the load applied to the robot body or the temperature fluctuates, the torque fluctuation value is also changed, so that there is a possibility of erroneously detecting an abnormality occurring in the robot body. There's a problem. One aspect of the present invention is an object of appropriately detecting an abnormality occurring in a driving mechanism even if the load applied to the driven device or the air temperature is currently unknown.
 前記の課題を解決するために、本発明の一態様に係る情報処理装置は、被駆動装置と、前記被駆動装置を駆動するモータとを有する駆動機構に生じる異常に関する情報を処理する情報処理装置であって、前記モータによって前記被駆動装置が駆動開始されてから停止されるまでの駆動期間のうちの第1期間での前記モータのトルク値、回転角速度、または回転角度の代表値に応じて、前記駆動期間のうちの第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値の正常範囲を変更する変更処理部と、前記第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値が、前記変更処理部によって変更された前記正常範囲内であるか否かを判定することにより、前記駆動機構に生じる異常を検知する異常検知部と、を備える。 In order to solve the above problems, the information processing device according to one aspect of the present invention is an information processing device that processes information regarding an abnormality that occurs in a drive mechanism having a driven device and a motor that drives the driven device. According to the torque value, the rotation angle speed, or the representative value of the rotation angle in the first period of the drive period from the start to the stop of the driven device by the motor. The change processing unit that changes the normal range of the torque value, the rotation angle speed, or the representative value of the rotation angle in the second period of the drive period, and the torque value of the motor in the second period. It is provided with an abnormality detection unit that detects an abnormality that occurs in the drive mechanism by determining whether or not the rotation angle speed or the representative value of the rotation angle is within the normal range changed by the change processing unit. ..
 本発明の一態様に係る情報処理方法は、被駆動装置と、前記被駆動装置を駆動するモータとを有する駆動機構に生じる異常に関する情報を処理する情報処理方法であって、前記モータによって前記被駆動装置が駆動開始されてから停止されるまでの駆動期間のうちの第1期間での前記モータのトルク値、回転角速度、または回転角度の代表値に応じて、前記駆動期間のうちの第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値の正常範囲を変更する変更処理工程と、前記第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値が、前記変更処理工程にて変更された前記正常範囲内であるか否かを判定することにより、前記駆動機構に生じる異常を検知する異常検知工程と、を含む。 The information processing method according to one aspect of the present invention is an information processing method that processes information regarding an abnormality that occurs in a drive mechanism having a driven device and a motor that drives the driven device, and the motor drives the driven device. The second of the drive periods, depending on the torque value, rotation angle speed, or representative value of the rotation angle in the first period of the drive period from the start to the stop of the drive device. A change processing step for changing the normal range of the torque value, rotation angle speed, or rotation angle representative value of the motor during the period, and the torque value, rotation angle speed, or rotation angle representative value of the motor during the second period. Includes an abnormality detection step of detecting an abnormality occurring in the drive mechanism by determining whether or not it is within the normal range changed in the change processing step.
 本発明の一態様によれば、被駆動装置にかかる負荷、または気温が現在において未知であっても、駆動機構に生じる異常を適切に検知することができる。 According to one aspect of the present invention, even if the load applied to the driven device or the air temperature is currently unknown, an abnormality occurring in the drive mechanism can be appropriately detected.
本実施形態に係る制御システムの構成を示すブロック図である。It is a block diagram which shows the structure of the control system which concerns on this embodiment. 図1に示す制御システムが備えるサーボモータのトルク値を示す図である。It is a figure which shows the torque value of the servomotor provided in the control system shown in FIG. 図1に示す制御システムが備えるサーボモータについて第1期間でのトルク値の平均値に対する第2期間でのトルク値の平均値を示す図である。It is a figure which shows the average value of the torque value in the 2nd period with respect to the average value of the torque value in the 1st period about the servomotor provided in the control system shown in FIG. 図1に示す制御システムの処理手順を示すフローチャートである。It is a flowchart which shows the processing procedure of the control system shown in FIG. 図1に示す制御システムが備える被駆動装置の構成の一例を示す図である。It is a figure which shows an example of the structure of the driven device provided in the control system shown in FIG. 本実施形態の変形例1に係る制御システムの処理手順を示すフローチャートである。It is a flowchart which shows the processing procedure of the control system which concerns on modification 1 of this Embodiment. 本実施形態の変形例1に係る制御システムが備えるサーボモータについて第1期間でのトルク値の平均値に対する第2期間でのトルク値の平均値を示す図である。It is a figure which shows the average value of the torque value in the 2nd period with respect to the average value of the torque value in the 1st period about the servomotor provided in the control system which concerns on modification 1 of this Embodiment. 本実施形態の変形例2に係る制御システムが備えるサーボモータのトルク値を示す図である。It is a figure which shows the torque value of the servomotor provided in the control system which concerns on the modification 2 of this embodiment. 本実施形態の変形例2に係る制御システムが備えるサーボモータについて第1期間でのトルク値の平均値に対する第2期間でのトルク値の平均値を示す図である。It is a figure which shows the average value of the torque value in the 2nd period with respect to the average value of the torque value in the 1st period about the servomotor provided in the control system which concerns on the modification 2 of this Embodiment.
 以下、本発明の一側面に係る実施の形態(以下、「本実施形態」とも表記する)を図面に基づいて説明する。 Hereinafter, an embodiment according to one aspect of the present invention (hereinafter, also referred to as “the present embodiment”) will be described with reference to the drawings.
 §1 適用例
 図1は、本実施形態に係る制御システム100の構成を示すブロック図である。図1を用いて、本発明が適用される場面の一例について説明する。制御システム100は、図1に示すように、PLC(Programmable Logic Controller)1(情報処理装置)、サーボドライバ2、駆動機構3、温度センサ4、及びモニタ5を備えている。制御システム100は、駆動機構3に生じる異常を検知するシステムである。
§1 Application example FIG. 1 is a block diagram showing a configuration of a control system 100 according to the present embodiment. An example of a situation in which the present invention is applied will be described with reference to FIG. As shown in FIG. 1, the control system 100 includes a PLC (Programmable Logic Controller) 1 (information processing device), a servo driver 2, a drive mechanism 3, a temperature sensor 4, and a monitor 5. The control system 100 is a system that detects an abnormality that occurs in the drive mechanism 3.
 PLC1は、駆動機構3に生じる異常に関する情報を処理する。具体的には、PLC1は、第1期間でのサーボモータ31のトルク値、回転角速度、または回転角度の代表値に応じて、第2期間でのトルク値、回転角速度、または回転角度の代表値の正常範囲を設定する。PLC1は、第2期間でのサーボモータ31(モータ)のトルク値、回転角速度、または回転角度の代表値が、正常範囲内であるか否かを判定することにより、駆動機構3に生じた異常を検知する。詳細については後述する。 PLC1 processes information regarding an abnormality that occurs in the drive mechanism 3. Specifically, the PLC1 has a torque value, a rotation angular velocity, or a representative value of the rotation angle in the second period, depending on the torque value, the rotation angular velocity, or the representative value of the rotation angle in the first period. Set the normal range of. The PLC1 determines whether or not the torque value, the rotational angular velocity, or the representative value of the rotational angle of the servomotor 31 (motor) in the second period is within the normal range, thereby causing an abnormality in the drive mechanism 3. Is detected. Details will be described later.
 §2 構成例
 (制御システム100の構成)
 図1を用いて、本実施形態に係る制御システム100の構成例について説明する。駆動機構3は、PLC1の制御対象であり、サーボモータ31及び被駆動装置32を備えている。サーボモータ31は、被駆動装置32を駆動する。サーボモータ31については、回転角速度及び回転角度を検出するためのロータリエンコーダが回転軸に取り付けられている。被駆動装置32は、工作機械またはロボット等の機械における駆動される部分であり、サーボモータ31が発生する回転駆動力を所定の運動に変換する機構を有している。
§2 Configuration example (configuration of control system 100)
A configuration example of the control system 100 according to the present embodiment will be described with reference to FIG. The drive mechanism 3 is a control target of the PLC 1, and includes a servomotor 31 and a driven device 32. The servomotor 31 drives the driven device 32. For the servomotor 31, a rotary encoder for detecting the rotational angular velocity and the rotational angle is attached to the rotating shaft. The driven device 32 is a driven portion of a machine tool or a machine such as a robot, and has a mechanism for converting a rotational driving force generated by the servomotor 31 into a predetermined motion.
 サーボドライバ2は、PLC1から受けた指令に基づき、サーボモータ31の回転角速度、回転角度等の状態量に応じた最適な駆動エネルギーとしてトルクをサーボモータ31に与えることによって、サーボモータ31を駆動する。温度センサ4は、サーボモータ31の近傍に配置されており、サーボモータ31の温度を検出する。また、温度変化が少ない環境で制御システム100を用いる場合、制御システム100は温度センサ4を備えなくてもよい。 The servo driver 2 drives the servo motor 31 by applying torque to the servo motor 31 as the optimum driving energy according to the state quantities such as the rotational angular velocity and the rotational angle of the servo motor 31 based on the command received from the PLC 1. .. The temperature sensor 4 is arranged in the vicinity of the servomotor 31 and detects the temperature of the servomotor 31. Further, when the control system 100 is used in an environment where the temperature change is small, the control system 100 does not have to include the temperature sensor 4.
 PLC1は、制御部11及びメモリ12を備えている。PLC1は、サーボドライバ2、温度センサ4、及びモニタ5と接続されている。制御部11は、データ取得部111、データ補正部112、算出処理部113、変更処理部114、及び異常検知部115を備えている。制御部11は、サーボドライバ2に制御指令を与える。 The PLC 1 includes a control unit 11 and a memory 12. The PLC 1 is connected to the servo driver 2, the temperature sensor 4, and the monitor 5. The control unit 11 includes a data acquisition unit 111, a data correction unit 112, a calculation processing unit 113, a change processing unit 114, and an abnormality detection unit 115. The control unit 11 gives a control command to the servo driver 2.
 データ取得部111は、PLC1の通信機能を利用して、サーボドライバ2からサーボモータ31のトルク値を取得すると共に、温度センサ4からサーボモータ31の温度を取得する。当該トルク値は、サーボドライバ2がサーボモータ31に出力する電流値から求められる。データ取得部111は、サーボドライバ2がサーボモータ31に出力する電流値を取得してトルク値を求めてもよい。電流値とトルク値との関係は温度に応じて変化するため、後述のようにトルク値は補正される。 The data acquisition unit 111 acquires the torque value of the servomotor 31 from the servo driver 2 and the temperature of the servomotor 31 from the temperature sensor 4 by using the communication function of the PLC1. The torque value is obtained from the current value output by the servo driver 2 to the servo motor 31. The data acquisition unit 111 may acquire the current value output by the servo driver 2 to the servo motor 31 to obtain the torque value. Since the relationship between the current value and the torque value changes according to the temperature, the torque value is corrected as described later.
 データ取得部111は、取得したサーボモータ31のトルク値及び温度をメモリ12に記憶させる。データ補正部112は、メモリ12に記憶されたサーボモータ31の温度に基づいてサーボモータ31のトルク値を補正する。データ補正部112は、補正したトルク値をメモリ12に記憶させる。これ以降、算出処理部113、変更処理部114、及び異常検知部115で参照されるトルク値は、データ補正部112によって補正されたトルク値である。 The data acquisition unit 111 stores the acquired torque value and temperature of the servomotor 31 in the memory 12. The data correction unit 112 corrects the torque value of the servomotor 31 based on the temperature of the servomotor 31 stored in the memory 12. The data correction unit 112 stores the corrected torque value in the memory 12. From this point onward, the torque values referred to by the calculation processing unit 113, the change processing unit 114, and the abnormality detection unit 115 are the torque values corrected by the data correction unit 112.
 算出処理部113は、サーボモータ31によって被駆動装置32が駆動開始されてから停止されるまでの駆動期間のうちの第1期間P1でのサーボモータ31のトルク値の平均値を算出する。また、算出処理部113は、前記駆動期間のうちの第2期間P2でのサーボモータ31のトルク値の平均値を算出する。算出処理部113は、算出したこれらの平均値をメモリ12に記憶させる。前記駆動期間は、1ストロークと呼ばれる期間である。第1期間P1及び第2期間P2は、例えば図2に示す通りになる。第1期間P1及び第2期間P2の詳細については後述する。 The calculation processing unit 113 calculates the average value of the torque values of the servomotor 31 in the first period P1 of the drive period from the start to the stop of the driven device 32 driven by the servomotor 31. Further, the calculation processing unit 113 calculates the average value of the torque values of the servomotor 31 in the second period P2 of the drive period. The calculation processing unit 113 stores the calculated average value in the memory 12. The driving period is a period called one stroke. The first period P1 and the second period P2 are as shown in FIG. 2, for example. Details of the first period P1 and the second period P2 will be described later.
 図2は、図1に示す制御システム100が備えるサーボモータ31のトルク値を示す図である。また、図2は、前記駆動期間でのサーボモータ31のトルク値を示している。図2において、横軸は時間であり、縦軸はサーボモータ31のトルク値である。さらに、図2において、T1は、被駆動装置32にかかる負荷が小さく(被駆動装置32が扱うワークの質量が小さく)、駆動機構3に異常が生じた場合のサーボモータ31のトルク値である。T2は、被駆動装置32にかかる負荷が小さく、駆動機構3が正常な場合のサーボモータ31のトルク値である。T3は、被駆動装置32にかかる負荷が大きく(被駆動装置32が扱うワークの質量が大きく)、駆動機構3が正常な場合のサーボモータ31のトルク値である。 FIG. 2 is a diagram showing a torque value of the servomotor 31 included in the control system 100 shown in FIG. Further, FIG. 2 shows the torque value of the servomotor 31 during the driving period. In FIG. 2, the horizontal axis is time and the vertical axis is the torque value of the servomotor 31. Further, in FIG. 2, T1 is a torque value of the servomotor 31 when the load applied to the driven device 32 is small (the mass of the work handled by the driven device 32 is small) and an abnormality occurs in the drive mechanism 3. .. T2 is a torque value of the servomotor 31 when the load applied to the driven device 32 is small and the drive mechanism 3 is normal. T3 is a torque value of the servomotor 31 when the load applied to the driven device 32 is large (the mass of the work handled by the driven device 32 is large) and the drive mechanism 3 is normal.
 図2において、時間0(ms)は、被駆動装置32の駆動開始時点の時間であり、時間500(ms)は、被駆動装置32の駆動停止時点の時間である。図2に示すように、被駆動装置32が駆動開始されてからの一定期間PT1、及び被駆動装置32が駆動停止される前の一定期間PT2は、サーボモータ31のトルク値の絶対値が増加している期間となる。一定期間PT1では、被駆動装置32にかかる負荷の違いによって、サーボモータ31のトルク値に差が生じる。 In FIG. 2, time 0 (ms) is the time at the start of driving of the driven device 32, and time 500 (ms) is the time at the time when driving of the driven device 32 is stopped. As shown in FIG. 2, the absolute value of the torque value of the servomotor 31 increases in the PT1 for a certain period after the driven device 32 is started to be driven and in the PT2 for a certain period before the driven device 32 is stopped. It will be the period of time. In the PT1 for a certain period of time, the torque value of the servomotor 31 differs due to the difference in the load applied to the driven device 32.
 時間0(ms)近傍でトルク値T3がトルク値T2に比べて大きくなっている。これは、被駆動装置32にかかる負荷が大きくなるほど、被駆動装置32が駆動開始するときのサーボモータ31のトルク値も大きくなるためである。また、サーボモータ31が加速している場合のトルク値がピーク値近傍となる期間(後述する第1期間P3)において、トルク値T3がトルク値T2より大きくなっている。これは、被駆動装置32にかかる負荷が大きくなるほど、サーボモータ31のトルク値のピーク値も大きくなるためである。 The torque value T3 is larger than the torque value T2 near the time 0 (ms). This is because the larger the load applied to the driven device 32, the larger the torque value of the servomotor 31 when the driven device 32 starts driving. Further, the torque value T3 is larger than the torque value T2 in the period in which the torque value when the servomotor 31 is accelerating is close to the peak value (first period P3 described later). This is because the larger the load applied to the driven device 32, the larger the peak value of the torque value of the servomotor 31.
 サーボモータ31が減速している場合のトルク値がピーク値近傍となる期間(後述する第1期間P4)において、トルク値T3がトルク値T2より大きくなっている。これは、サーボモータ31が減速している場合でも、被駆動装置32にかかる負荷が大きくなるほど、サーボモータ31のトルク値のピーク値が大きくなるためである。 The torque value T3 is larger than the torque value T2 in the period when the torque value when the servomotor 31 is decelerating is close to the peak value (first period P4 described later). This is because even when the servomotor 31 is decelerating, the peak value of the torque value of the servomotor 31 increases as the load applied to the driven device 32 increases.
 また、時間200(ms)近傍でトルク値T1がトルク値T2より大きくなっている。これは、サーボモータ31の回転角速度が略等速となる期間(後述する第2期間P5)において、例えば、後述するボールねじ51にキズが付いていることによってサーボモータ31のトルク値が大きくなるためである。時間200(ms)近傍以外では、トルク値T1はトルク値T2と略同一である。 Further, the torque value T1 is larger than the torque value T2 near the time 200 (ms). This is because, in the period when the rotational angular velocity of the servomotor 31 becomes substantially constant (the second period P5 described later), for example, the torque value of the servomotor 31 becomes large due to the ball screw 51 described later being scratched. Because. The torque value T1 is substantially the same as the torque value T2 except in the vicinity of the time 200 (ms).
 第1期間P1は、被駆動装置32が駆動開始されてからの所定期間である。前記所定期間は、被駆動装置32にかかる負荷の違いによってトルク値T3がトルク値T2より大きくなる期間を含むように設定される。つまり、第1期間P1は、被駆動装置32にかかる負荷または温度の違いを見分けるための期間である。前記所定期間は、例えば、時間が1(ms)以上20(ms)以下の期間である。特に、被駆動装置32の駆動開始直後では、被駆動装置32にかかる負荷の差が顕著になり易い。 The first period P1 is a predetermined period after the driven device 32 is started to be driven. The predetermined period is set to include a period in which the torque value T3 becomes larger than the torque value T2 due to the difference in the load applied to the driven device 32. That is, the first period P1 is a period for discriminating the difference in load or temperature applied to the driven device 32. The predetermined period is, for example, a period in which the time is 1 (ms) or more and 20 (ms) or less. In particular, immediately after the start of driving the driven device 32, the difference in the load applied to the driven device 32 tends to be remarkable.
 第1期間P1は、一定期間PT1・PT2のうちの少なくとも一部の期間である。これにより、サーボモータ31による駆動が開始されてからの一定期間において被駆動装置32にかかる負荷の違いによってサーボモータ31のトルク値の平均値にも差が生じる。よって、このような第1期間P1でのサーボモータ31のトルク値の平均値を参照することにより、被駆動装置32にかかる負荷を認識することができ、第2期間P2でのトルク値の平均値の正常範囲を適切に変更することができる。 The first period P1 is at least a part of the fixed period PT1 and PT2. As a result, the average value of the torque values of the servomotor 31 also differs due to the difference in the load applied to the driven device 32 in a certain period after the driving by the servomotor 31 is started. Therefore, by referring to the average value of the torque values of the servomotor 31 in the first period P1, the load applied to the driven device 32 can be recognized, and the average torque value in the second period P2 can be recognized. The normal range of values can be changed appropriately.
 第2期間P2は、前記駆動期間と同一である。よって、第2期間P2は、第1期間P1以外の期間を含む。これにより、第1期間P1以外の期間でのサーボモータ31のトルク値の平均値を考慮するため、駆動機構3に生じる異常が未検知とならないように、第2期間P2でのトルク値の平均値の正常範囲を適切に変更することができる。つまり、第2期間P2は、駆動機構3に生じる異常を検知するための期間である。制御システム100では、期間P1を第1期間、期間P2を第2期間としている。 The second period P2 is the same as the driving period. Therefore, the second period P2 includes a period other than the first period P1. As a result, since the average value of the torque values of the servomotor 31 in the period other than the first period P1 is taken into consideration, the average value of the torque values in the second period P2 is not detected so that the abnormality occurring in the drive mechanism 3 is not detected. The normal range of values can be changed appropriately. That is, the second period P2 is a period for detecting an abnormality occurring in the drive mechanism 3. In the control system 100, the period P1 is the first period and the period P2 is the second period.
 図3は、図1に示す制御システム100が備えるサーボモータ31について第1期間P1でのトルク値の平均値に対する第2期間P2でのトルク値の平均値を示す図である。図3において、横軸は第1期間P1でのサーボモータ31のトルク値の平均値であり、縦軸は第2期間P2でのサーボモータ31のトルク値の平均値である。 FIG. 3 is a diagram showing the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31 included in the control system 100 shown in FIG. In FIG. 3, the horizontal axis is the average value of the torque values of the servomotor 31 in the first period P1, and the vertical axis is the average value of the torque values of the servomotor 31 in the second period P2.
 変更処理部114は、第1期間P1でのサーボモータ31のトルク値の平均値に応じて、第2期間P2でのサーボモータ31のトルク値の平均値の正常範囲を変更する。具体的に以下に説明する。被駆動装置32にかかる負荷を変動させながら駆動機構3を複数回動作させる、つまり、複数のストロークで駆動機構3を動作させる。1ストローク毎に負荷を変更する。 The change processing unit 114 changes the normal range of the average torque value of the servomotor 31 in the second period P2 according to the average torque value of the servomotor 31 in the first period P1. This will be specifically described below. The drive mechanism 3 is operated a plurality of times while varying the load applied to the driven device 32, that is, the drive mechanism 3 is operated with a plurality of strokes. The load is changed for each stroke.
 サーボドライバ2によって駆動機構3が複数回(複数ストローク)動作させられることにより、サーボモータ31について第1期間P1でのトルク値の平均値に対する第2期間P2でのトルク値の平均値がメモリ12に複数記録される。変更処理部114は、サーボモータ31について第1期間P1でのトルク値の平均値に対する第2期間P2でのトルク値の平均値が複数記録された結果に基づいて、回帰曲線CL1を設定する。回帰曲線CL1は、サーボモータ31について第1期間P1でのトルク値の平均値に対する第2期間P2でのトルク値の平均値を示す曲線である。回帰曲線CL1が設定されるためには、駆動機構3が動作させられる毎に、被駆動装置32が扱うワークが変化する必要がある。 By operating the drive mechanism 3 a plurality of times (multiple strokes) by the servo driver 2, the average value of the torque values in the second period P2 is the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31. Multiple records are recorded in. The change processing unit 114 sets the regression curve CL1 based on the result of recording a plurality of average values of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31. The regression curve CL1 is a curve showing the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31. In order to set the regression curve CL1, it is necessary to change the work handled by the driven device 32 each time the drive mechanism 3 is operated.
 変更処理部114は、図3に示すように、回帰曲線CL1を基準として上限閾値TH1及び下限閾値TH2を設定することにより、第2期間P2でのサーボモータ31のトルク値の平均値の正常範囲を設定する。前記正常範囲は、第2期間P2でのサーボモータ31のトルク値の平均値について下限閾値TH2以上、上限閾値TH1以下の数値範囲である。 As shown in FIG. 3, the change processing unit 114 sets the upper limit threshold value TH1 and the lower limit threshold value TH2 with reference to the regression curve CL1, so that the normal range of the average value of the torque values of the servomotor 31 in the second period P2 is normal. To set. The normal range is a numerical range of the lower limit threshold value TH2 or more and the upper limit threshold value TH1 or less for the average value of the torque values of the servomotor 31 in the second period P2.
 これにより、第1期間P1でのサーボモータ31のトルク値の平均値が変化すると、正常範囲も変化することになる。よって、変更処理部114は、第1期間P1でのサーボモータ31のトルク値の平均値に応じて、第2期間P2でのサーボモータ31のトルク値の平均値の正常範囲を変更することになる。変更処理部114は、設定した正常範囲をメモリ12に記憶させる。 As a result, when the average value of the torque values of the servomotor 31 in the first period P1 changes, the normal range also changes. Therefore, the change processing unit 114 changes the normal range of the average torque value of the servomotor 31 in the second period P2 according to the average torque value of the servomotor 31 in the first period P1. Become. The change processing unit 114 stores the set normal range in the memory 12.
 異常検知部115は、第2期間P2でのサーボモータ31のトルク値の平均値が、変更処理部114によって変更された正常範囲内であるか否かを判定することにより、駆動機構3に生じる異常を検知する。具体的に以下に説明する。 The abnormality detection unit 115 occurs in the drive mechanism 3 by determining whether or not the average value of the torque values of the servomotor 31 in the second period P2 is within the normal range changed by the change processing unit 114. Detect anomalies. This will be specifically described below.
 図3において、例えば、第1期間P1でのトルク値T1の平均値に対する第2期間P2でのトルク値T1の平均値が値A1となる。また、第1期間P1でのトルク値T2の平均値に対する第2期間P2でのトルク値T2の平均値が値A2となり、第1期間P1でのトルク値T3の平均値に対する第2期間P2でのトルク値T3の平均値が値A3となる。つまり、値A1~A3はそれぞれ、第2期間P2でのトルク値の平均値である。 In FIG. 3, for example, the average value of the torque value T1 in the second period P2 with respect to the average value of the torque value T1 in the first period P1 is the value A1. Further, the average value of the torque value T2 in the second period P2 with respect to the average value of the torque value T2 in the first period P1 becomes the value A2, and the average value of the torque value T3 in the first period P1 is the second period P2. The average value of the torque value T3 of is the value A3. That is, the values A1 to A3 are the average values of the torque values in the second period P2, respectively.
 値A1は、図3に示すように、正常範囲内ではない。よって、異常検知部115は、メモリ12に記憶された正常範囲を参照し、値A1が正常範囲内ではないと判定し、駆動機構3に生じた異常を検知する。 The value A1 is not within the normal range as shown in FIG. Therefore, the abnormality detection unit 115 refers to the normal range stored in the memory 12, determines that the value A1 is not within the normal range, and detects an abnormality that has occurred in the drive mechanism 3.
 このような構成によれば、被駆動装置32にかかる負荷が変化する、及び気温が変化する状況下で、被駆動装置32にかかる負荷及び気温のいずれか一方が現在において未知であっても、駆動機構3に生じる異常を検知することができる。具体的に以下に説明する。 According to such a configuration, even if either the load applied to the driven device 32 or the air temperature is currently unknown under the condition that the load applied to the driven device 32 changes and the air temperature changes. It is possible to detect an abnormality that occurs in the drive mechanism 3. This will be specifically described below.
 被駆動装置32にかかる負荷が変化するとトルク値の平均値が変化するような期間を、第1期間P1として設定する場合を考える。この場合、第1期間P1でのトルク値の平均値に応じて第2期間P2での正常範囲を変化させるため、被駆動装置32にかかる負荷を考慮した正常範囲を設定することができる。このため、被駆動装置32にかかる負荷が連続的に変化する、または被駆動装置32にかかる負荷が頻繁に変化する場合であっても、駆動機構3に生じる異常を適切に検知することができる。 Consider a case where a period in which the average value of the torque values changes when the load applied to the driven device 32 changes is set as the first period P1. In this case, since the normal range in the second period P2 is changed according to the average value of the torque values in the first period P1, the normal range can be set in consideration of the load applied to the driven device 32. Therefore, even when the load applied to the driven device 32 changes continuously or the load applied to the driven device 32 changes frequently, an abnormality occurring in the drive mechanism 3 can be appropriately detected. ..
 異常検知部115は、駆動機構3に異常が生じたという情報をモニタ5に提供する。モニタ5は、ディスプレイを備え、異常検知部115から提供された情報に基づき、駆動機構3に異常が生じたことを当該ディスプレイに表示する。また、値A2・A3の場合においては、異常検知部115は、値A2・A3が正常範囲内であると判定し、駆動機構3に異常が生じていないと認識し、異常を検知しない。 The abnormality detection unit 115 provides the monitor 5 with information that an abnormality has occurred in the drive mechanism 3. The monitor 5 includes a display and displays on the display that an abnormality has occurred in the drive mechanism 3 based on the information provided by the abnormality detection unit 115. Further, in the case of the values A2 and A3, the abnormality detection unit 115 determines that the values A2 and A3 are within the normal range, recognizes that no abnormality has occurred in the drive mechanism 3, and does not detect the abnormality.
 §3 動作例
 (制御システム100の処理)
 図4は、図1に示す制御システム100の処理手順を示すフローチャートである。ここで、制御システム100の処理(情報処理方法)について、図4に基づいて説明する。まず、図4に示すように、制御システム100において、回帰曲線CL1を設定するために、サーボドライバ2は、駆動機構3を複数回動作させる(ステップS1)。
§3 Operation example (Processing of control system 100)
FIG. 4 is a flowchart showing a processing procedure of the control system 100 shown in FIG. Here, the processing (information processing method) of the control system 100 will be described with reference to FIG. First, as shown in FIG. 4, in the control system 100, the servo driver 2 operates the drive mechanism 3 a plurality of times in order to set the regression curve CL1 (step S1).
 図5は、図1に示す制御システム100が備える被駆動装置32の構成の一例を示す図である。ここで、駆動機構3の被駆動装置32は、図5に示すように、ボールねじ51と、ボールねじ51によって駆動されるステージ52とを備えるボールねじ駆動ステージであるとする。ステージ52の上にワークWが配置される。 FIG. 5 is a diagram showing an example of the configuration of the driven device 32 included in the control system 100 shown in FIG. Here, it is assumed that the driven device 32 of the drive mechanism 3 is a ball screw drive stage including a ball screw 51 and a stage 52 driven by the ball screw 51, as shown in FIG. The work W is arranged on the stage 52.
 このようなボールねじ駆動ステージの動作において、駆動機構3を動作させることによって、ステージ52が、例えば、ポイントPP1からポイントPP2に移動する場合を考える。この場合において、ステージ52をポイントPP1からポイントPP2に移動させる処理が複数回行われる。当該処理が行われる毎に、ワークWを質量が異なるものに変更する。これにより、被駆動装置32にかかる負荷が変更される。 In such an operation of the ball screw drive stage, consider a case where the stage 52 moves from the point PP1 to the point PP2, for example, by operating the drive mechanism 3. In this case, the process of moving the stage 52 from the point PP1 to the point PP2 is performed a plurality of times. Each time the process is performed, the work W is changed to one having a different mass. As a result, the load applied to the driven device 32 is changed.
 前記処理が複数回行われるときに、データ取得部111は、サーボドライバ2から取得したサーボモータ31のトルク値をメモリ12に記憶させることにより、サーボモータ31のトルク値をマッピングする(ステップS2)。算出処理部113は、メモリ12に記憶された、サーボモータ31のトルク値がマッピングされた結果を参照して、第1期間P1でのサーボモータ31のトルク値の平均値、及び第2期間P2でのサーボモータ31のトルク値の平均値を算出する。算出処理部113は、算出したこれらの平均値をメモリ12に記憶させる。 When the process is performed a plurality of times, the data acquisition unit 111 maps the torque value of the servomotor 31 by storing the torque value of the servomotor 31 acquired from the servo driver 2 in the memory 12 (step S2). .. The calculation processing unit 113 refers to the result of mapping the torque value of the servomotor 31 stored in the memory 12, and refers to the average value of the torque values of the servomotor 31 in the first period P1 and the second period P2. The average value of the torque values of the servo motors 31 in the above is calculated. The calculation processing unit 113 stores the calculated average value in the memory 12.
 変更処理部114は、算出処理部113によってメモリ12に記憶された平均値を参照して、回帰曲線CL1を設定する(ステップS3)。変更処理部114は、設定した回帰曲線CL1の情報をメモリ12に記憶させる。変更処理部114は、回帰曲線CL1を設定した後、第2期間P2での前述した正常範囲を変更する(ステップS4:変更処理工程)。 The change processing unit 114 sets the regression curve CL1 with reference to the average value stored in the memory 12 by the calculation processing unit 113 (step S3). The change processing unit 114 stores the information of the set regression curve CL1 in the memory 12. After setting the regression curve CL1, the change processing unit 114 changes the above-mentioned normal range in the second period P2 (step S4: change processing step).
 変更処理部114は、正常範囲を変更した後、メモリ12に記憶されたサーボモータ31のトルク値及び温度を参照して、サーボモータ31の温度に対するサーボモータ31のトルク値を示す基準曲線を設定する(ステップS5)。変更処理部114は、設定した前記基準曲線の情報をメモリ12に記憶させる。前記基準曲線の設定方法については公知であるため、説明を省略する。 After changing the normal range, the change processing unit 114 sets a reference curve indicating the torque value of the servomotor 31 with respect to the temperature of the servomotor 31 with reference to the torque value and temperature of the servomotor 31 stored in the memory 12. (Step S5). The change processing unit 114 stores the set information of the reference curve in the memory 12. Since the method of setting the reference curve is known, the description thereof will be omitted.
 ステップS1~ステップS5の処理は、駆動機構3の通常動作を行う前の予備処理であり、回帰曲線CL1及び前記基準曲線を設定するための処理である。このため、ステップS1~ステップS5の処理は、1回行われればよい。回帰曲線CL1及び前記基準曲線の設定が完了していれば、ステップS1~ステップS5の処理を行わずに、次に説明するステップS6~ステップS11の処理を行えばよい。ステップS6~ステップS11の処理は、駆動機構3の通常動作を行ったときに、駆動機構3に生じる異常を検知するための処理である。 The processes of steps S1 to S5 are preliminary processes before the normal operation of the drive mechanism 3 is performed, and are processes for setting the regression curve CL1 and the reference curve. Therefore, the processes of steps S1 to S5 need only be performed once. If the regression curve CL1 and the reference curve have been set, the processes of steps S6 to S11 described below may be performed without performing the processes of steps S1 to S5. The processes of steps S6 to S11 are processes for detecting an abnormality that occurs in the drive mechanism 3 when the drive mechanism 3 is normally operated.
 回帰曲線CL1及び前記基準曲線の設定が完了した後、サーボドライバ2は、駆動機構3を動作させる(ステップS6)。データ取得部111は、サーボドライバ2からサーボモータ31のトルク値を取得すると共に、温度センサ4からサーボモータ31の温度を取得する。データ取得部111は、取得したサーボモータ31のトルク値及び温度をメモリ12に記憶させる。データ取得部111によって取得されたサーボモータ31のトルク値がメモリ12に記憶された結果は、図2に示すような結果となる。 After the setting of the regression curve CL1 and the reference curve is completed, the servo driver 2 operates the drive mechanism 3 (step S6). The data acquisition unit 111 acquires the torque value of the servomotor 31 from the servo driver 2 and the temperature of the servomotor 31 from the temperature sensor 4. The data acquisition unit 111 stores the acquired torque value and temperature of the servomotor 31 in the memory 12. The result of storing the torque value of the servomotor 31 acquired by the data acquisition unit 111 in the memory 12 is as shown in FIG.
 データ補正部112は、メモリ12に記憶されたサーボモータ31の温度、及び前記基準曲線に基づいて、サーボモータ31のトルク値を補正する(ステップS7)。データ補正部112は、補正したトルク値をメモリ12に記憶させる。算出処理部113は、メモリ12に記憶された補正後のトルク値を参照して、第1期間P1でのサーボモータ31のトルク値の平均値、及び第2期間P2でのサーボモータ31のトルク値の平均値を算出する。算出処理部113は、算出したこれらの平均値をメモリ12に記憶させる。 The data correction unit 112 corrects the torque value of the servomotor 31 based on the temperature of the servomotor 31 stored in the memory 12 and the reference curve (step S7). The data correction unit 112 stores the corrected torque value in the memory 12. The calculation processing unit 113 refers to the corrected torque value stored in the memory 12, and refers to the average value of the torque values of the servomotor 31 in the first period P1 and the torque of the servomotor 31 in the second period P2. Calculate the average value of the values. The calculation processing unit 113 stores the calculated average value in the memory 12.
 変更処理部114は、算出処理部113によってメモリ12に記憶された平均値を参照して、第1期間P1でのトルク値の平均値に対する第2期間P2でのトルク値の平均値を、図3に示すようにマッピングする(ステップS8)。変更処理部114は、マッピングした前記平均値をメモリ12に記憶させる。変更処理部114によって前記平均値がマッピングされた結果は、図3に示すような結果となる。 The change processing unit 114 refers to the average value stored in the memory 12 by the calculation processing unit 113, and obtains the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1. Mapping is performed as shown in 3 (step S8). The change processing unit 114 stores the mapped average value in the memory 12. The result of mapping the average value by the change processing unit 114 is as shown in FIG.
 異常検知部115は、メモリ12に記憶された、変更処理部114によって前記平均値がマッピングされた結果を参照する。これにより、異常検知部115は、第2期間P2でのトルク値の平均値が正常範囲内であるか否かを判定する(ステップS9)。第2期間P2でのトルク値の平均値が正常範囲内である場合(ステップS9にてYESの場合)、異常検知部115は、駆動機構3に異常が生じていないと認識する。よって、駆動機構3に生じる異常を検知するための処理が終了する。 The abnormality detection unit 115 refers to the result of mapping the average value by the change processing unit 114 stored in the memory 12. As a result, the abnormality detection unit 115 determines whether or not the average value of the torque values in the second period P2 is within the normal range (step S9). When the average value of the torque values in the second period P2 is within the normal range (YES in step S9), the abnormality detection unit 115 recognizes that no abnormality has occurred in the drive mechanism 3. Therefore, the process for detecting the abnormality occurring in the drive mechanism 3 is completed.
 第2期間P2でのトルク値の平均値が正常範囲外である場合(ステップS9にてNOの場合)、異常検知部115は、駆動機構3に異常が生じたと判定する。これにより、異常検知部115は、駆動機構3に生じる異常を検知する(ステップS10:異常検知工程)。異常検知部115は、駆動機構3に異常が生じたという情報をモニタ5に提供する。モニタ5は、駆動機構3に異常が生じたことをディスプレイに表示することにより、異常を通知する(ステップS11)。 When the average value of the torque values in the second period P2 is out of the normal range (NO in step S9), the abnormality detection unit 115 determines that an abnormality has occurred in the drive mechanism 3. As a result, the abnormality detection unit 115 detects the abnormality that occurs in the drive mechanism 3 (step S10: abnormality detection step). The abnormality detection unit 115 provides the monitor 5 with information that an abnormality has occurred in the drive mechanism 3. The monitor 5 notifies the abnormality by displaying on the display that an abnormality has occurred in the drive mechanism 3 (step S11).
 また、本発明に係る情報処理装置は、PLC1に限らず、サーバまたはPC(Personal Computer)であってもよい。このように構成する場合、データ取得部111は、別途設けられるPLCからサーボモータ31のトルク値及び温度を取得するようにしてもよい。 Further, the information processing device according to the present invention is not limited to PLC1, and may be a server or a PC (Personal Computer). In this configuration, the data acquisition unit 111 may acquire the torque value and temperature of the servomotor 31 from a PLC provided separately.
 §4 変形例
 以上、本発明の実施の形態を詳細に説明してきたが、前述までの説明はあらゆる点において本発明の例示に過ぎない。本発明の範囲を逸脱することなく種々の改良や変形を行うことができることは言うまでもない。例えば、以下のような変更が可能である。なお、以下では、前記実施形態と同様の構成要素に関しては同様の符号を用い、前記実施形態と同様の点については、適宜説明を省略した。以下の変形例は適宜組み合わせ可能である。
§4 Modifications Although the embodiments of the present invention have been described in detail above, the above description is merely an example of the present invention in all respects. Needless to say, various improvements and modifications can be made without departing from the scope of the present invention. For example, the following changes can be made. In the following, the same reference numerals will be used for the same components as those in the above embodiment, and the same points as in the above embodiment will be omitted as appropriate. The following modifications can be combined as appropriate.
 (変形例1)
 図6は、本実施形態の変形例1に係る制御システム101の処理手順を示すフローチャートである。制御システム101の処理について、図6に基づいて説明する。ステップS21の処理については、ステップS1の処理と同様であるため、説明を省略する。図5において、ステージ52をポイントPP1からポイントPP2に移動させる処理が複数回行われる場合を考える。この場合、データ取得部111は、サーボドライバ2から取得したサーボモータ31のトルク値をメモリ12に記憶させることにより、サーボモータ31のトルク値をマッピングする。
(Modification example 1)
FIG. 6 is a flowchart showing a processing procedure of the control system 101 according to the first modification of the present embodiment. The processing of the control system 101 will be described with reference to FIG. Since the process of step S21 is the same as the process of step S1, the description thereof will be omitted. In FIG. 5, consider a case where the process of moving the stage 52 from the point PP1 to the point PP2 is performed a plurality of times. In this case, the data acquisition unit 111 maps the torque value of the servomotor 31 by storing the torque value of the servomotor 31 acquired from the servo driver 2 in the memory 12.
 算出処理部113は、メモリ12に記憶された、サーボモータ31のトルク値がマッピングされた結果を参照して、第1期間P1でのサーボモータ31のトルク値の平均値、及び第2期間P2でのサーボモータ31のトルク値の平均値を算出する。算出処理部113は、算出したこれらの平均値をメモリ12に記憶させる。 The calculation processing unit 113 refers to the result of mapping the torque value of the servomotor 31 stored in the memory 12, and refers to the average value of the torque values of the servomotor 31 in the first period P1 and the second period P2. The average value of the torque values of the servo motors 31 in the above is calculated. The calculation processing unit 113 stores the calculated average value in the memory 12.
 算出処理部113によって算出された平均値がメモリ12に記憶された後、変更処理部114は、算出処理部113によってメモリ12に記憶された平均値を参照する。これにより、変更処理部114は、第1期間P1でのトルク値の平均値に対する第2期間P2でのトルク値の平均値をマッピングする(ステップS22)。 After the average value calculated by the calculation processing unit 113 is stored in the memory 12, the change processing unit 114 refers to the average value stored in the memory 12 by the calculation processing unit 113. As a result, the change processing unit 114 maps the average value of the torque values in the second period P2 to the average value of the torque values in the first period P1 (step S22).
 図7は、本実施形態の変形例1に係る制御システム101が備えるサーボモータ31について第1期間P1でのトルク値の平均値に対する第2期間P2でのトルク値の平均値を示す図である。図7において、横軸は第1期間P1でのサーボモータ31のトルク値の平均値であり、縦軸は第2期間P2でのサーボモータ31のトルク値の平均値である。 FIG. 7 is a diagram showing the average value of the torque values in the second period P2 with respect to the average value of the torque values in the first period P1 for the servomotor 31 included in the control system 101 according to the modification 1 of the present embodiment. .. In FIG. 7, the horizontal axis is the average value of the torque values of the servomotor 31 in the first period P1, and the vertical axis is the average value of the torque values of the servomotor 31 in the second period P2.
 変更処理部114は、図7に示すように、第1期間P1でのサーボモータ31のトルク値の平均値について所定閾値th1を設定する(ステップS23)。具体的には、変更処理部114は、ステップS22でマッピングした平均値に基づいて、第1期間P1でのトルク値の平均値に予め定められた所定値を加えた値を、第1期間P1での所定閾値th1として設定する。 As shown in FIG. 7, the change processing unit 114 sets a predetermined threshold value th1 for the average value of the torque values of the servomotor 31 in the first period P1 (step S23). Specifically, the change processing unit 114 adds a predetermined value to the average value of the torque values in the first period P1 based on the average value mapped in step S22, and adds the value to the first period P1. It is set as the predetermined threshold value th1 in.
 変更処理部114は、所定閾値th1を設定した後、第2期間P2での正常範囲を設定する(ステップS24)。ここで、第1期間P1でのサーボモータ31のトルク値の平均値が所定閾値th1未満であるとする。変更処理部114は、ステップS22でマッピングした平均値に基づいて、第2期間P2でのトルク値の平均値を基準として上限閾値TH3及び下限閾値TH4を設定する。これにより、変更処理部114は、第2期間P2でのサーボモータ31のトルク値の平均値の正常範囲を設定する。変更処理部114は、設定した正常範囲をメモリ12に記憶させる。上限閾値TH3及び下限閾値TH4は、例えば、上限閾値TH3と下限閾値TH4との間の中心値が、ステップS22で算出された第2期間P2でのトルク値の平均値となるように設定されてもよい。 After setting the predetermined threshold value th1, the change processing unit 114 sets the normal range in the second period P2 (step S24). Here, it is assumed that the average value of the torque values of the servomotor 31 in the first period P1 is less than the predetermined threshold value th1. The change processing unit 114 sets the upper limit threshold value TH3 and the lower limit threshold value TH4 based on the average value of the torque values in the second period P2 based on the average value mapped in step S22. As a result, the change processing unit 114 sets the normal range of the average value of the torque values of the servomotor 31 in the second period P2. The change processing unit 114 stores the set normal range in the memory 12. The upper limit threshold value TH3 and the lower limit threshold value TH4 are set so that, for example, the center value between the upper limit threshold value TH3 and the lower limit threshold value TH4 becomes the average value of the torque values in the second period P2 calculated in step S22. May be good.
 この後、ステップS25~S28の処理が行われるが、ステップS25~S28の処理は、ステップS5~S8の処理と同様であるため、説明を省略する。ステップS21~ステップS25の処理は、1回行われればよい。ステップS22~ステップS25での設定が完了していれば、ステップS21~ステップS25の処理を行わずに、ステップS26~ステップS33の処理を行えばよい。ステップS26~ステップS33の処理が行われる間、駆動機構3は複数回動作させられる。 After that, the processes of steps S25 to S28 are performed, but since the processes of steps S25 to S28 are the same as the processes of steps S5 to S8, the description thereof will be omitted. The processes of steps S21 to S25 may be performed once. If the settings in steps S22 to S25 are completed, the processes in steps S26 to S33 may be performed without performing the processes in steps S21 to S25. While the processes of steps S26 to S33 are being performed, the drive mechanism 3 is operated a plurality of times.
 変更処理部114は、ステップS28において第1期間P1でのトルク値の平均値に対する第2期間P2でのトルク値の平均値をマッピングした後、第1期間P1でのサーボモータ31のトルク値の平均値が所定閾値th1以上であるか否かを判定する(ステップS29)。 The change processing unit 114 maps the average value of the torque values in the second period P2 to the average value of the torque values in the first period P1 in step S28, and then determines the torque value of the servomotor 31 in the first period P1. It is determined whether or not the average value is equal to or higher than the predetermined threshold value th1 (step S29).
 第1期間P1でのサーボモータ31のトルク値の平均値が所定閾値th1未満である場合(ステップS29にてNOの場合)、ステップS31の処理に移る。第1期間P1でのサーボモータ31のトルク値の平均値が所定閾値th1以上である場合(ステップS29にてYESの場合)、変更処理部114は、第2期間P2での正常範囲を更新する(ステップS30)。この場合において、第2期間P2でのトルク値の平均値が1回目または2回目に算出された結果を正常とする。 When the average value of the torque values of the servomotor 31 in the first period P1 is less than the predetermined threshold value th1 (NO in step S29), the process proceeds to step S31. When the average value of the torque values of the servomotor 31 in the first period P1 is equal to or higher than the predetermined threshold value th1 (YES in step S29), the change processing unit 114 updates the normal range in the second period P2. (Step S30). In this case, the result in which the average value of the torque values in the second period P2 is calculated for the first time or the second time is regarded as normal.
 具体的には、変更処理部114は、第1期間P1でのサーボモータ31のトルク値の平均値が所定閾値th1以上である場合において上限閾値TH5及び下限閾値TH6を設定する。これにより、変更処理部114は、第2期間P2でのサーボモータ31のトルク値の平均値の正常範囲を更新する。 Specifically, the change processing unit 114 sets the upper limit threshold value TH5 and the lower limit threshold value TH6 when the average value of the torque values of the servomotor 31 in the first period P1 is equal to or higher than the predetermined threshold value th1. As a result, the change processing unit 114 updates the normal range of the average value of the torque values of the servomotor 31 in the second period P2.
 このとき、変更処理部114は、ステップS28で算出された第2期間P2でのトルク値の平均値を基準として上限閾値TH5及び下限閾値TH6を設定する。つまり、変更処理部114は、第1期間P1でのトルク値の平均値が最初に所定閾値th1を超えたときの第2期間P2でのトルク値の平均値を基準として上限閾値TH5及び下限閾値TH6を設定する。変更処理部114は、更新した正常範囲をメモリ12に記憶させる。上限閾値TH5及び下限閾値TH6は、例えば、上限閾値TH5と下限閾値TH6との間の中心値が、ステップS28で算出された第2期間P2でのトルク値の平均値となるように設定されてもよい。 At this time, the change processing unit 114 sets the upper limit threshold value TH5 and the lower limit threshold value TH6 with reference to the average value of the torque values in the second period P2 calculated in step S28. That is, the change processing unit 114 sets the upper limit threshold value TH5 and the lower limit threshold value based on the average value of the torque values in the second period P2 when the average value of the torque values in the first period P1 first exceeds the predetermined threshold value th1. Set TH6. The change processing unit 114 stores the updated normal range in the memory 12. The upper limit threshold value TH5 and the lower limit threshold value TH6 are set so that, for example, the center value between the upper limit threshold value TH5 and the lower limit threshold value TH6 becomes the average value of the torque values in the second period P2 calculated in step S28. May be good.
 異常検知部115は、変更処理部114によってメモリ12に記憶された正常範囲を参照する。これにより、異常検知部115は、第2期間P2でのトルク値の平均値が正常範囲内であるか否かを判定する(ステップS31)。第2期間P2でのトルク値の平均値が正常範囲内である場合(ステップS31にてYESの場合)、異常検知部115は、駆動機構3に異常が生じていないと認識する。例えば、図7に示す値A2・A3の場合においては、異常検知部115は、値A2・A3が正常範囲内であると判定し、駆動機構3に異常が生じていないと認識し、異常を検知しない。よって、駆動機構3に生じる異常を検知するための処理が終了する。 The abnormality detection unit 115 refers to the normal range stored in the memory 12 by the change processing unit 114. As a result, the abnormality detection unit 115 determines whether or not the average value of the torque values in the second period P2 is within the normal range (step S31). When the average value of the torque values in the second period P2 is within the normal range (YES in step S31), the abnormality detection unit 115 recognizes that no abnormality has occurred in the drive mechanism 3. For example, in the case of the values A2 and A3 shown in FIG. 7, the abnormality detection unit 115 determines that the values A2 and A3 are within the normal range, recognizes that no abnormality has occurred in the drive mechanism 3, and detects the abnormality. Not detected. Therefore, the process for detecting the abnormality occurring in the drive mechanism 3 is completed.
 第2期間P2でのトルク値の平均値が正常範囲外である場合(ステップS31にてNOの場合)、異常検知部115は、駆動機構3に異常が生じたと判定する。例えば、値A1は、図7に示すように、正常範囲内ではない。よって、異常検知部115は、メモリ12に記憶された正常範囲を参照し、値A1が正常範囲内ではないと判定し、駆動機構3に異常が生じたと判定する。 When the average value of the torque values in the second period P2 is out of the normal range (NO in step S31), the abnormality detection unit 115 determines that an abnormality has occurred in the drive mechanism 3. For example, the value A1 is not within the normal range, as shown in FIG. Therefore, the abnormality detection unit 115 refers to the normal range stored in the memory 12, determines that the value A1 is not within the normal range, and determines that an abnormality has occurred in the drive mechanism 3.
 これにより、異常検知部115は、駆動機構3に生じる異常を検知する(ステップS32:異常検知工程)。この後、ステップS33の処理が行われるが、ステップS33の処理はステップS11の処理と同様であるため、説明を省略する。なお、第1期間P1でのサーボモータ31のトルク値の平均値について所定閾値th1以上の値から所定閾値th1未満の値に変更となる場合でも、変更処理部114は、正常範囲を再設定する。 As a result, the abnormality detection unit 115 detects the abnormality that occurs in the drive mechanism 3 (step S32: abnormality detection step). After that, the process of step S33 is performed, but since the process of step S33 is the same as the process of step S11, the description thereof will be omitted. Even when the average value of the torque values of the servomotor 31 in the first period P1 is changed from a value of the predetermined threshold value th1 or more to a value of less than the predetermined threshold value th1, the change processing unit 114 resets the normal range. ..
 以上により、変更処理部114は、第1期間P1でのサーボモータ31の平均値について所定閾値未満の値から所定閾値以上の値に変更となる、または第1期間P1でのサーボモータ31の平均値について所定閾値以上の値から所定閾値未満の値に変更となる場合、正常範囲を変更する。 As described above, the change processing unit 114 changes the average value of the servomotor 31 in the first period P1 from a value less than the predetermined threshold value to a value equal to or more than the predetermined threshold value, or the average value of the servomotor 31 in the first period P1. When the value is changed from a value above the predetermined threshold value to a value below the predetermined threshold value, the normal range is changed.
 前記構成において、例えば、サーボモータ31は、被駆動装置32を駆動することにより、被駆動装置32上にある、ワークWを配置するためのステージ52を移動させるものであることを想定する。被駆動装置32が駆動されている途中で、ステージ52に配置するワークWを質量が異なるものに変更する場合、被駆動装置32にかかる負荷が変動する。よって、変更処理部114によって前記のように正常範囲が変更されることにより、第2期間P2での平均値の正常範囲を適切に変更することができる。 In the above configuration, for example, it is assumed that the servomotor 31 drives the driven device 32 to move the stage 52 on the driven device 32 for arranging the work W. When the work W arranged on the stage 52 is changed to one having a different mass while the driven device 32 is being driven, the load applied to the driven device 32 fluctuates. Therefore, by changing the normal range as described above by the change processing unit 114, the normal range of the average value in the second period P2 can be appropriately changed.
 (変形例2)
 図8は、本実施形態の変形例2に係る制御システム102が備えるサーボモータ31のトルク値を示す図である。また、図8は、前記駆動期間でのサーボモータ31のトルク値を示している。制御システム102は、制御システム100と比べて、温度センサ4を備えていない点、及びデータ補正部112を備えていない点が異なる。ここで、被駆動装置32にかかる負荷(ワークWの質量)が一定であるとする。
(Modification 2)
FIG. 8 is a diagram showing a torque value of the servomotor 31 included in the control system 102 according to the second modification of the present embodiment. Further, FIG. 8 shows the torque value of the servomotor 31 during the driving period. The control system 102 is different from the control system 100 in that the temperature sensor 4 is not provided and the data correction unit 112 is not provided. Here, it is assumed that the load (mass of the work W) applied to the driven device 32 is constant.
 図8において、横軸は時間であり、縦軸はサーボモータ31のトルク値である。さらに、図8において、T4は、駆動機構3に異常が生じた場合のサーボモータ31のトルク値である。T5は、駆動機構3に異常が生じていない場合のサーボモータ31のトルク値である。 In FIG. 8, the horizontal axis is time and the vertical axis is the torque value of the servomotor 31. Further, in FIG. 8, T4 is a torque value of the servomotor 31 when an abnormality occurs in the drive mechanism 3. T5 is a torque value of the servomotor 31 when no abnormality has occurred in the drive mechanism 3.
 図8において、時間0(ms)は、被駆動装置32の駆動開始時点の時間であり、時間500(ms)は、被駆動装置32の駆動停止時点の時間である。また、被駆動装置32の駆動開始時点で衝撃荷重が加わる場合、例えば、被駆動装置32の駆動開始時点でワークWに加工が行われる場合、第2期間P1では駆動機構3に異常が生じやすい。よって、制御システム102では、期間P1を第2期間、期間P2を第1期間としている。 In FIG. 8, time 0 (ms) is the time at the time when the driven device 32 is started to be driven, and time 500 (ms) is the time when the driven device 32 is stopped. Further, when an impact load is applied at the start of driving of the driven device 32, for example, when the work W is machined at the start of driving of the driven device 32, an abnormality is likely to occur in the drive mechanism 3 in the second period P1. .. Therefore, in the control system 102, the period P1 is set as the second period and the period P2 is set as the first period.
 また、制御システム102は温度センサ4を備えないため、前述した回帰曲線CL1を設定する場合、データ補正部112での処理は行われず、算出処理部113は、データ取得部111によってメモリ12に記憶されたサーボモータ31のトルク値に基づいて処理を行ってもよい。 Further, since the control system 102 does not include the temperature sensor 4, when the regression curve CL1 described above is set, the data correction unit 112 does not perform the processing, and the calculation processing unit 113 stores the data acquisition unit 111 in the memory 12. The processing may be performed based on the torque value of the servomotor 31.
 データ補正部112によって、サーボモータ31の温度に基づいてサーボモータ31のトルク値が補正されなくても、第2期間P1でのトルク値の平均値と第1期間P2でのトルク値の平均値とを用いて温度影響をキャンセルすることができる。このため、駆動開始時点近傍での駆動機構3に生じる異常を検知することができる。 Even if the torque value of the servomotor 31 is not corrected by the data correction unit 112 based on the temperature of the servomotor 31, the average value of the torque values in the second period P1 and the average value of the torque values in the first period P2. The temperature effect can be canceled by using and. Therefore, it is possible to detect an abnormality occurring in the drive mechanism 3 in the vicinity of the drive start time point.
 図9は、本実施形態の変形例2に係る制御システム102が備えるサーボモータ31について第1期間P2でのトルク値の平均値に対する第2期間P1でのトルク値の平均値を示す図である。図9において、横軸は第1期間P2でのサーボモータ31のトルク値の平均値であり、縦軸は第2期間P1でのサーボモータ31のトルク値の平均値である。変更処理部114は、回帰曲線CL1の設定と同様に、図9に示す回帰曲線CL2を設定する。回帰曲線CL2は、サーボモータ31について第1期間P2でのトルク値の平均値に対する第2期間P1でのトルク値の平均値を示す曲線である。 FIG. 9 is a diagram showing an average value of torque values in the second period P1 with respect to an average value of torque values in the first period P2 for the servomotor 31 included in the control system 102 according to the second modification of the present embodiment. .. In FIG. 9, the horizontal axis is the average value of the torque values of the servomotor 31 in the first period P2, and the vertical axis is the average value of the torque values of the servomotor 31 in the second period P1. The change processing unit 114 sets the regression curve CL2 shown in FIG. 9 in the same manner as the setting of the regression curve CL1. The regression curve CL2 is a curve showing the average value of the torque values in the second period P1 with respect to the average value of the torque values in the first period P2 for the servomotor 31.
 変更処理部114は、図9に示すように、回帰曲線CL2を基準として上限閾値TH7及び下限閾値TH8を設定することにより、第2期間P1でのサーボモータ31のトルク値の平均値の正常範囲を設定する。前記正常範囲は、第2期間P1でのトルク値の平均値について下限閾値TH8以上、上限閾値TH7以下の数値範囲である。変更処理部114は、設定した正常範囲をメモリ12に記憶させる。 As shown in FIG. 9, the change processing unit 114 sets the upper limit threshold value TH7 and the lower limit threshold value TH8 with reference to the regression curve CL2, so that the normal range of the average value of the torque values of the servomotor 31 in the second period P1 is normal. To set. The normal range is a numerical range of the lower limit threshold value TH8 or more and the upper limit threshold value TH7 or less with respect to the average value of the torque values in the second period P1. The change processing unit 114 stores the set normal range in the memory 12.
 異常検知部115は、第2期間P1でのサーボモータ31のトルク値の平均値が、変更処理部114によって設定された正常範囲内であるか否かを判定することにより、駆動機構3に生じる異常を検知する。具体的に以下に説明する。図9において、例えば、第1期間P2でのトルク値T4の平均値に対する第2期間P1でのトルク値T4の平均値が値A4となる。 The abnormality detection unit 115 occurs in the drive mechanism 3 by determining whether or not the average value of the torque values of the servomotor 31 in the second period P1 is within the normal range set by the change processing unit 114. Detect anomalies. This will be specifically described below. In FIG. 9, for example, the average value of the torque value T4 in the second period P1 with respect to the average value of the torque value T4 in the first period P2 is the value A4.
 また、第1期間P2でのトルク値T5の平均値に対する第2期間P1でのトルク値T5の平均値が値A5となる。値A5の場合と比べて、サーボモータ31の温度が高温であり、かつ、駆動機構3に異常が生じていない場合において、第1期間P2でのトルク値の平均値に対する第2期間P1でのトルク値の平均値が値A6となる。値A4~A6の場合においても、値A1~A3の場合と同様に、異常検知部115によって処理が行われる。 Further, the average value of the torque value T5 in the second period P1 with respect to the average value of the torque value T5 in the first period P2 is the value A5. When the temperature of the servomotor 31 is higher than that of the value A5 and no abnormality has occurred in the drive mechanism 3, the average value of the torque values in the first period P2 is compared with the average value in the second period P1. The average value of the torque values is the value A6. Even in the case of the values A4 to A6, the processing is performed by the abnormality detection unit 115 as in the case of the values A1 to A3.
 (変形例3)
 第1期間としては、期間P1に代えて、図2に示す期間P3が選択されてもよい。第1期間P3は、サーボモータ31が加速している場合のトルク値がピーク値近傍となる期間である。第1期間P3には、トルク値T3の絶対値がトルク値T2の絶対値より大きくなる期間が含まれる。第1期間P3において、トルク値T3のピーク値の絶対値は、トルク値T2のピーク値の絶対値より大きくなる。
(Modification 3)
As the first period, the period P3 shown in FIG. 2 may be selected instead of the period P1. The first period P3 is a period in which the torque value when the servomotor 31 is accelerating is close to the peak value. The first period P3 includes a period in which the absolute value of the torque value T3 becomes larger than the absolute value of the torque value T2. In the first period P3, the absolute value of the peak value of the torque value T3 becomes larger than the absolute value of the peak value of the torque value T2.
 この場合、変更処理部114及び異常検知部115は、第1期間P1でのサーボモータ31のトルク値の平均値に代えて、第1期間P3でのサーボモータ31が加速している場合のトルク値のピーク値を参照して、前述した処理を行う。 In this case, the change processing unit 114 and the abnormality detection unit 115 replace the average torque value of the servomotor 31 in the first period P1 with the torque when the servomotor 31 in the first period P3 is accelerating. The above-described processing is performed with reference to the peak value of the value.
 (変形例4)
 第1期間としては、期間P1に代えて、図2に示す期間P4が選択されてもよい。第1期間P4は、サーボモータ31が減速している場合のトルク値がピーク値近傍となる期間である。第1期間P4には、トルク値T3の絶対値がトルク値T2の絶対値より大きくなる期間が含まれる。第1期間P4において、トルク値T3のピーク値の絶対値は、トルク値T2のピーク値の絶対値より大きくなる。
(Modification example 4)
As the first period, the period P4 shown in FIG. 2 may be selected instead of the period P1. The first period P4 is a period in which the torque value when the servomotor 31 is decelerating is close to the peak value. The first period P4 includes a period in which the absolute value of the torque value T3 becomes larger than the absolute value of the torque value T2. In the first period P4, the absolute value of the peak value of the torque value T3 becomes larger than the absolute value of the peak value of the torque value T2.
 この場合、変更処理部114及び異常検知部115は、第1期間P1でのサーボモータ31のトルク値の平均値に代えて、第1期間P4でのサーボモータ31が減速している場合のトルク値のピーク値を参照して、前述した処理を行う。 In this case, the change processing unit 114 and the abnormality detection unit 115 replace the average torque value of the servomotor 31 in the first period P1 with the torque when the servomotor 31 in the first period P4 is decelerating. The above-described processing is performed with reference to the peak value of the value.
 (変形例5)
 第2期間としては、期間P2に代えて、図2に示す期間P5が選択されてもよい。第2期間P5は、被駆動装置32を略一定速度で移動させる期間である。つまり、第2期間P5は、制御部11が、サーボモータ31の回転角速度を一定にしてサーボモータ31を駆動するように、サーボドライバ2に指示している期間である。この場合、データ取得部111は、サーボドライバ2からサーボモータ31のトルク値に加えてサーボモータ31の回転角速度または回転角度をさらに取得する。データ取得部111は、取得したサーボモータ31の回転角速度または回転角度をメモリ12に記憶させる。
(Modification 5)
As the second period, the period P5 shown in FIG. 2 may be selected instead of the period P2. The second period P5 is a period in which the driven device 32 is moved at a substantially constant speed. That is, the second period P5 is a period in which the control unit 11 instructs the servo driver 2 to drive the servo motor 31 at a constant rotational angular velocity of the servo motor 31. In this case, the data acquisition unit 111 further acquires the rotation angular velocity or rotation angle of the servomotor 31 in addition to the torque value of the servomotor 31 from the servo driver 2. The data acquisition unit 111 stores the acquired rotation angular velocity or rotation angle of the servomotor 31 in the memory 12.
 第2期間P5では、サーボドライバ2がサーボモータ31に提供するサーボモータ31のトルク値も略一定となる。この場合、変更処理部114及び異常検知部115は、第2期間P2でのサーボモータ31のトルク値の平均値に代えて、第2期間P5でのサーボモータ31のトルク値の平均値を参照して、前述した処理を行う。 In the second period P5, the torque value of the servomotor 31 provided by the servodriver 2 to the servomotor 31 is also substantially constant. In this case, the change processing unit 114 and the abnormality detection unit 115 refer to the average value of the torque value of the servomotor 31 in the second period P5 instead of the average value of the torque value of the servomotor 31 in the second period P2. Then, the above-mentioned processing is performed.
 よって、第2期間P5は、被駆動装置32を略一定速度で移動させる期間を含む。前記のような期間では被駆動装置32が高速で移動しているため、駆動機構3に異常が生じやすい。つまり、駆動機構3に異常が生じやすい期間が考慮される。このため、駆動機構3に生じる異常が未検知とならないように、第2期間P5での平均値の正常範囲を適切に変更することができる。 Therefore, the second period P5 includes a period in which the driven device 32 is moved at a substantially constant speed. Since the driven device 32 moves at high speed during the above period, an abnormality is likely to occur in the drive mechanism 3. That is, a period during which an abnormality is likely to occur in the drive mechanism 3 is considered. Therefore, the normal range of the average value in the second period P5 can be appropriately changed so that the abnormality occurring in the drive mechanism 3 is not undetected.
 (変形例6)
 データ取得部111は、サーボドライバ2からサーボモータ31の回転角速度または回転角度を取得してもよい。この場合、データ取得部111は、取得したサーボモータ31の回転角速度または回転角度をメモリ12に記憶させる。算出処理部113は、第1期間P1でのサーボモータ31のトルク値の平均値に代えて、第1期間P6(図示せず)でのサーボモータ31の回転角速度または回転角度の平均値を算出してもよい。また、算出処理部113は、第2期間P2でのサーボモータ31のトルク値の平均値に代えて、第2期間P7(図示せず)でのサーボモータ31の回転角速度の平均値を算出してもよい。
(Modification 6)
The data acquisition unit 111 may acquire the rotation angular velocity or the rotation angle of the servomotor 31 from the servo driver 2. In this case, the data acquisition unit 111 stores the acquired rotational angular velocity or rotation angle of the servomotor 31 in the memory 12. The calculation processing unit 113 calculates the rotation angular velocity or the average value of the rotation angles of the servomotor 31 in the first period P6 (not shown) instead of the average value of the torque values of the servomotor 31 in the first period P1. You may. Further, the calculation processing unit 113 calculates the average value of the rotational angular velocities of the servomotor 31 in the second period P7 (not shown) instead of the average value of the torque values of the servomotor 31 in the second period P2. You may.
 この場合、変更処理部114及び異常検知部115は、第1期間P1でのサーボモータ31のトルク値の平均値に代えて、第1期間P6でのサーボモータ31の回転角速度または回転角度の平均値を参照して、前述した処理を行う。また、変更処理部114及び異常検知部115は、第2期間P2でのサーボモータ31のトルク値の平均値に代えて、第2期間P7でのサーボモータ31の回転角速度の平均値を参照して、前述した処理を行ってもよい。 In this case, the change processing unit 114 and the abnormality detection unit 115 replace the average value of the torque values of the servomotor 31 in the first period P1 with the average rotation angular velocity or rotation angle of the servomotor 31 in the first period P6. The above-mentioned processing is performed with reference to the value. Further, the change processing unit 114 and the abnormality detection unit 115 refer to the average value of the rotational angular velocities of the servomotor 31 in the second period P7 instead of the average value of the torque values of the servomotor 31 in the second period P2. The above-mentioned processing may be performed.
 また、被駆動装置32が駆動開始されてからの一定期間PT3(図示せず)は、サーボモータ31の回転角速度の絶対値が増加している期間となり、被駆動装置32が駆動停止される前の一定期間PT4(図示せず)は、サーボモータ31の回転角速度の絶対値が減少している期間となる。また、被駆動装置32が駆動開始されてからの一定期間PT5(図示せず)は、サーボモータ31の回転角度の絶対値が増加している期間となる。 Further, the PT3 (not shown) for a certain period after the driven device 32 is started to be driven is a period in which the absolute value of the rotational angular velocity of the servomotor 31 is increasing, and before the driven device 32 is stopped. PT4 (not shown) is a period during which the absolute value of the rotational angular velocity of the servomotor 31 is decreasing. Further, the PT5 (not shown) for a certain period after the driven device 32 is started to be driven is a period in which the absolute value of the rotation angle of the servomotor 31 is increasing.
 第1期間P6は、被駆動装置32が駆動開始されてからの所定期間である。前記所定期間では、被駆動装置32にかかる負荷の違いによって、サーボモータ31の回転角速度または回転角度に差が生じる。そこで、前記所定期間は、サーボモータ31について、被駆動装置32にかかる負荷が大きい場合の回転角速度または回転角度が、被駆動装置32にかかる負荷が小さい場合の回転角速度または回転角度より大きくなる期間を含むように設定されてもよい。 The first period P6 is a predetermined period after the driven device 32 is started to be driven. During the predetermined period, the rotation angular velocity or the rotation angle of the servomotor 31 differs due to the difference in the load applied to the driven device 32. Therefore, the predetermined period is a period in which the rotation angular velocity or rotation angle of the servomotor 31 when the load applied to the driven device 32 is large is larger than the rotation angular velocity or rotation angle when the load applied to the driven device 32 is small. May be set to include.
 第1期間P6は、一定期間PT3・PT4のうちの少なくとも一部の期間である。よって、第1期間は、サーボモータ31のトルク値または回転角速度の絶対値が増加している期間のうちの少なくとも一部の期間である。 The first period P6 is at least a part of the fixed period PT3 and PT4. Therefore, the first period is at least a part of the period during which the torque value or the absolute value of the rotational angular velocity of the servomotor 31 is increasing.
 (変形例7)
 本実施形態及び変形例1~6において、第1期間と第2期間とは入れ替わってもよい。つまり、第1期間の役割と第2期間の役割とが入れ替わってもよい。具体的には、第1期間は、期間P1~P7のいずれであってもよく、第2期間は、期間P1~P7のいずれであってもよい。このとき、第1期間と第2期間とは互いに異なる期間である。ここで、第1期間は、単に後述する代表値が参照され、かつ、正常範囲が設定されない期間であり、第2期間は、代表値について正常範囲が設定される期間とする。
(Modification 7)
In the present embodiment and the modified examples 1 to 6, the first period and the second period may be interchanged. That is, the role of the first period and the role of the second period may be interchanged. Specifically, the first period may be any of the periods P1 to P7, and the second period may be any of the periods P1 to P7. At this time, the first period and the second period are different periods from each other. Here, the first period is a period in which the representative value described later is simply referred to and the normal range is not set, and the second period is a period in which the normal range is set for the representative value.
 つまり、変形例3において、変更処理部114及び異常検知部115は、第2期間としての期間P3でのサーボモータ31のトルク値のピーク値を参照してもよい。変形例4において、変更処理部114及び異常検知部115は、第2期間としての期間P4でのサーボモータ31のトルク値のピーク値を参照してもよい。変形例5において、変更処理部114及び異常検知部115は、第1期間としての期間P5でのサーボモータ31のトルク値の平均値を参照してもよい。 That is, in the modification 3, the change processing unit 114 and the abnormality detection unit 115 may refer to the peak value of the torque value of the servomotor 31 in the period P3 as the second period. In the modification 4, the change processing unit 114 and the abnormality detection unit 115 may refer to the peak value of the torque value of the servomotor 31 in the period P4 as the second period. In the modification 5, the change processing unit 114 and the abnormality detection unit 115 may refer to the average value of the torque values of the servomotor 31 during the period P5 as the first period.
 また、変形例6において、変更処理部114及び異常検知部115は、第1期間としての期間P7でのサーボモータ31の回転角速度の平均値を参照してもよい。変形例6において、変更処理部114及び異常検知部115は、第2期間としての期間P6でのサーボモータ31の回転角速度または回転角度の平均値を参照してもよい。 Further, in the modification 6, the change processing unit 114 and the abnormality detection unit 115 may refer to the average value of the rotational angular velocities of the servomotor 31 in the period P7 as the first period. In the modification 6, the change processing unit 114 and the abnormality detection unit 115 may refer to the rotation angular velocity or the average value of the rotation angles of the servomotor 31 in the period P6 as the second period.
 以上により、変更処理部114は、第1期間でのサーボモータ31のトルク値、回転角速度、または回転角度の代表値に応じて、前記駆動期間のうちの第2期間でのサーボモータ31のトルク値、回転角速度、または回転角度の代表値の正常範囲を変更する。また、異常検知部115は、第2期間でのサーボモータ31のトルク値、回転角速度、または回転角度の代表値が、変更処理部114によって変更された正常範囲内であるか否かを判定することにより、駆動機構3に生じる異常を検知する。前記代表値は、平均値またはピーク値である。 As described above, the change processing unit 114 increases the torque of the servo motor 31 in the second period of the drive period according to the torque value, the rotational angular velocity, or the representative value of the rotation angle in the first period. Change the normal range of values, rotational angular velocities, or typical rotational angle values. Further, the abnormality detection unit 115 determines whether or not the torque value, the rotation angular velocity, or the representative value of the rotation angle of the servomotor 31 in the second period is within the normal range changed by the change processing unit 114. As a result, an abnormality occurring in the drive mechanism 3 is detected. The representative value is an average value or a peak value.
 第1期間でのサーボモータ31のトルク値、回転角速度、または回転角度は、第1期間でのサーボモータ31に関連する値とも言える。第2期間でのサーボモータ31のトルク値、回転角速度、または回転角度は、第2期間でのサーボモータ31に関連する値とも言える。 The torque value, rotational angular velocity, or rotational angle of the servomotor 31 in the first period can be said to be a value related to the servomotor 31 in the first period. The torque value, rotational angular velocity, or rotational angle of the servomotor 31 in the second period can be said to be a value related to the servomotor 31 in the second period.
 さらに、第1期間でのサーボモータ31のトルク値、回転角速度、または回転角度の代表値について、当該代表値は平均値または標準偏差であってもよい。第2期間でのサーボモータ31のトルク値、回転角速度、または回転角度の代表値について、当該代表値は平均値または標準偏差であってもよい。これにより、第1期間及び第2期間それぞれでの代表値が平均値または標準偏差であるため、第2期間の全体を考慮して正常範囲を適切に変更することができ、駆動機構に生じる異常を検知することができる。 Further, regarding the torque value, the rotational angular velocity, or the representative value of the rotational angle of the servomotor 31 in the first period, the representative value may be an average value or a standard deviation. Regarding the torque value, the rotational angular velocity, or the representative value of the rotational angle of the servomotor 31 in the second period, the representative value may be an average value or a standard deviation. As a result, since the representative values in the first period and the second period are the average value or the standard deviation, the normal range can be appropriately changed in consideration of the entire second period, and an abnormality occurs in the drive mechanism. Can be detected.
 なお、変更処理部114及び異常検知部115は、第1期間でのトルク指令値とトルク値の実測値との差分、第1期間での回転角速度指令値と回転角速度の実測値との差分、または第1期間での回転角度指令値と回転角度の実測値との差分を参照してもよい。つまり、第1期間での前記代表値は、これらの差分であってもよい。この場合、変更処理部114は、これらの差分に応じて、第2期間での代表値の正常範囲を変更する。また、異常検知部115は、第2期間での代表値が正常範囲内であるか否かを判定することにより、駆動機構3に生じる異常を検知する。 In the change processing unit 114 and the abnormality detection unit 115, the difference between the torque command value and the measured value of the torque value in the first period, the difference between the rotation angular velocity command value and the measured value of the rotation angular velocity in the first period, Alternatively, the difference between the rotation angle command value and the actual measurement value of the rotation angle in the first period may be referred to. That is, the representative value in the first period may be a difference between them. In this case, the change processing unit 114 changes the normal range of the representative value in the second period according to these differences. Further, the abnormality detection unit 115 detects an abnormality occurring in the drive mechanism 3 by determining whether or not the representative value in the second period is within the normal range.
 この構成において、被駆動装置32にかかる負荷が変化するとこれらの差分が生じるような期間を、第1期間として設定する場合を考える。この場合、第1期間での前記差分に応じて第2期間での正常範囲を変化させるため、被駆動装置32にかかる負荷を考慮した正常範囲を設定することができる。このため、被駆動装置32にかかる負荷、または気温に関わらず、駆動機構3に生じる異常を検知することができる。ここで、各指令値は、サーボドライバ2がサーボモータ31に提供するサーボモータ31の制御のための指令値であり、各実測値は、サーボモータ31による実際の数値としてのフィードバック値である。 In this configuration, consider a case where a period in which these differences occur when the load applied to the driven device 32 changes is set as the first period. In this case, since the normal range in the second period is changed according to the difference in the first period, the normal range can be set in consideration of the load applied to the driven device 32. Therefore, it is possible to detect an abnormality occurring in the drive mechanism 3 regardless of the load applied to the driven device 32 or the air temperature. Here, each command value is a command value for controlling the servomotor 31 provided by the servo driver 2 to the servomotor 31, and each actually measured value is a feedback value as an actual numerical value by the servomotor 31.
 (変形例8)
 変更処理部114及び異常検知部115は、第1期間及び第2期間でのサーボモータ31のトルク値、回転角速度、または回転角度の代表値に加えて、第3期間でのサーボモータ31のトルク値、回転角速度、または回転角度の代表値を参照してもよい。第3期間は、例えば、前述した期間P1~P7のいずれかである。この場合、第1期間、第2期間、及び第3期間はそれぞれ互いに異なる期間である。
(Modification 8)
The change processing unit 114 and the abnormality detection unit 115, in addition to the torque value, the rotational angular velocity, or the representative value of the rotation angle of the servo motor 31 in the first period and the second period, the torque of the servo motor 31 in the third period. You may refer to the value, the rotational angular velocity, or the representative value of the rotational angle. The third period is, for example, any of the above-mentioned periods P1 to P7. In this case, the first period, the second period, and the third period are different periods from each other.
 具体的には、変更処理部114は、第1期間での代表値及び第2期間での代表値に応じて、第3期間での代表値の正常範囲を変更する。つまり、変更処理部114は、第1期間での代表値、第2期間での代表値、及び第3期間での代表値について3次元のグラフを参照して、第3期間での代表値の正常範囲を変更する。また、異常検知部115は、第3期間での代表値が正常範囲内であるか否かを判定することにより、駆動機構3に生じる異常を検知する。 Specifically, the change processing unit 114 changes the normal range of the representative value in the third period according to the representative value in the first period and the representative value in the second period. That is, the change processing unit 114 refers to the three-dimensional graph for the representative value in the first period, the representative value in the second period, and the representative value in the third period, and refers to the representative value in the third period. Change the normal range. Further, the abnormality detection unit 115 detects an abnormality occurring in the drive mechanism 3 by determining whether or not the representative value in the third period is within the normal range.
 〔ソフトウェアによる実現例〕
 PLC1の制御ブロック(特に制御部11)は、集積回路(ICチップ)等に形成された論理回路(ハードウェア)によって実現してもよいし、ソフトウェアによって実現してもよい。
[Example of realization by software]
The control block (particularly the control unit 11) of the PLC 1 may be realized by a logic circuit (hardware) formed in an integrated circuit (IC chip) or the like, or may be realized by software.
 後者の場合、PLC1は、各機能を実現するソフトウェアであるプログラムの命令を実行するコンピュータを備えている。このコンピュータは、例えば1つ以上のプロセッサを備えていると共に、前記プログラムを記憶したコンピュータ読み取り可能な記録媒体を備えている。そして、前記コンピュータにおいて、前記プロセッサが前記プログラムを前記記録媒体から読み取って実行することにより、本発明の目的が達成される。前記プロセッサとしては、例えばCPU(Central Processing Unit)を用いることができる。前記記録媒体としては、「一時的でない有形の媒体」、例えば、ROM(Read Only Memory)等の他、テープ、ディスク、カード、半導体メモリ、プログラマブルな論理回路などを用いることができる。また、前記プログラムを展開するRAM(Random Access Memory)などをさらに備えていてもよい。また、前記プログラムは、該プログラムを伝送可能な任意の伝送媒体(通信ネットワークや放送波等)を介して前記コンピュータに供給されてもよい。なお、本発明の一態様は、前記プログラムが電子的な伝送によって具現化された、搬送波に埋め込まれたデータ信号の形態でも実現され得る。 In the latter case, PLC1 is equipped with a computer that executes the instructions of a program that is software that realizes each function. The computer includes, for example, one or more processors and a computer-readable recording medium that stores the program. Then, in the computer, the object of the present invention is achieved by the processor reading the program from the recording medium and executing the program. As the processor, for example, a CPU (Central Processing Unit) can be used. As the recording medium, in addition to a “non-temporary tangible medium” such as a ROM (Read Only Memory), a tape, a disk, a card, a semiconductor memory, a programmable logic circuit, or the like can be used. Further, a RAM (Random Access Memory) or the like for expanding the program may be further provided. Further, the program may be supplied to the computer via an arbitrary transmission medium (communication network, broadcast wave, etc.) capable of transmitting the program. It should be noted that one aspect of the present invention can also be realized in the form of a data signal embedded in a carrier wave, in which the program is embodied by electronic transmission.
 〔まとめ〕
 本発明の一態様に係る情報処理装置は、被駆動装置と、前記被駆動装置を駆動するモータとを有する駆動機構に生じる異常に関する情報を処理する情報処理装置であって、前記モータによって前記被駆動装置が駆動開始されてから停止されるまでの駆動期間のうちの第1期間での前記モータのトルク値、回転角速度、または回転角度の代表値に応じて、前記駆動期間のうちの第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値の正常範囲を変更する変更処理部と、前記第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値が、前記変更処理部によって変更された前記正常範囲内であるか否かを判定することにより、前記駆動機構に生じる異常を検知する異常検知部と、を備える。
[Summary]
The information processing device according to one aspect of the present invention is an information processing device that processes information regarding an abnormality that occurs in a drive mechanism having a driven device and a motor that drives the driven device, and the motor drives the driven device. The second of the drive periods, depending on the torque value, rotation angle speed, or representative value of the rotation angle in the first period of the drive period from the start to the stop of the drive device. A change processing unit that changes the normal range of the torque value, rotation angle speed, or rotation angle representative value of the motor during the period, and a representative value of the motor torque value, rotation angle speed, or rotation angle during the second period. Is provided with an abnormality detecting unit that detects an abnormality occurring in the driving mechanism by determining whether or not it is within the normal range changed by the change processing unit.
 前記構成によれば、被駆動装置にかかる負荷が変化する、及び気温が変化する状況下で、被駆動装置にかかる負荷、または気温が現在において未知であっても、駆動機構に生じる異常を検知することができる。具体的に以下に説明する。被駆動装置にかかる負荷が変化すると代表値が変化するような期間を、第1期間として設定する場合を考える。この場合、第1期間での代表値に応じて第2期間での正常範囲を変化させるため、被駆動装置にかかる負荷を考慮した正常範囲を設定することができる。このため、被駆動装置にかかる負荷、または気温に関わらず、駆動機構に生じる異常を検知することができる。 According to the above configuration, under a situation where the load applied to the driven device changes and the air temperature changes, even if the load applied to the driven device or the air temperature is currently unknown, an abnormality occurring in the drive mechanism is detected. can do. This will be specifically described below. Consider a case where a period in which the representative value changes when the load applied to the driven device changes is set as the first period. In this case, since the normal range in the second period is changed according to the representative value in the first period, the normal range can be set in consideration of the load applied to the driven device. Therefore, it is possible to detect an abnormality occurring in the drive mechanism regardless of the load applied to the driven device or the air temperature.
 前記第1期間での前記モータのトルク値、回転角速度、または回転角度の代表値について、当該代表値は平均値であり、前記第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値について、当該代表値は平均値であってもよい。前記構成によれば、第1期間及び第2期間それぞれでの代表値が平均値であるため、第2期間の全体を考慮して正常範囲を適切に変更することができ、駆動機構に生じる異常を検知することができる。 Regarding the representative value of the torque value, the rotation angle speed, or the rotation angle of the motor in the first period, the representative value is an average value, and the torque value, the rotation angle speed, or the rotation angle of the motor in the second period. With respect to the representative value of, the representative value may be an average value. According to the above configuration, since the representative values in each of the first period and the second period are average values, the normal range can be appropriately changed in consideration of the entire second period, and an abnormality occurs in the drive mechanism. Can be detected.
 前記第1期間は、前記モータのトルク値または回転角速度の絶対値が増加している期間のうちの少なくとも一部の期間であってもよい。前記構成において、モータによる駆動の開始時において被駆動装置にかかる負荷の違いによってモータの代表値にも差が生じる。よって、このような第1期間でのモータの代表値を参照することにより、被駆動装置にかかる負荷を認識することができ、第2期間での代表値の正常範囲を適切に変更することができる。 The first period may be at least a part of the period during which the torque value or the absolute value of the rotational angular velocity of the motor is increasing. In the above configuration, the representative value of the motor also differs due to the difference in the load applied to the driven device at the start of driving by the motor. Therefore, by referring to the representative value of the motor in the first period, the load applied to the driven device can be recognized, and the normal range of the representative value in the second period can be appropriately changed. it can.
 前記変更処理部は、前記第1期間での前記モータの前記代表値について所定閾値未満の値から所定閾値以上の値に変更となる、または前記第1期間での前記モータの前記代表値について所定閾値以上の値から所定閾値未満の値に変更となる場合、前記正常範囲を変更してもよい。 The change processing unit changes the representative value of the motor in the first period from a value less than a predetermined threshold value to a value equal to or more than a predetermined threshold value, or determines the representative value of the motor in the first period. When the value above the threshold value is changed to the value below the predetermined threshold value, the normal range may be changed.
 前記構成において、例えば、モータは、被駆動装置を駆動することにより、被駆動装置上にある、ワークを配置するためのステージを移動させるものであることを想定する。被駆動装置が駆動されている途中で、ステージに配置するワークを変更する場合、被駆動装置にかかる負荷が変動する。よって、変更処理部によって前記のように正常範囲が変更されることにより、第2期間での代表値の正常範囲を適切に変更することができる。 In the above configuration, for example, it is assumed that the motor drives the driven device to move the stage for arranging the work on the driven device. When the work to be arranged on the stage is changed while the driven device is being driven, the load applied to the driven device fluctuates. Therefore, by changing the normal range as described above by the change processing unit, the normal range of the representative value in the second period can be appropriately changed.
 前記第2期間は、前記第1期間以外の期間を含んでもよい。前記構成によれば、第1期間以外の期間でのモータのトルク値、回転角速度、または回転角度を考慮するため、駆動機構に生じる異常が未検知とならないように、第2期間での代表値の正常範囲を適切に変更することができる。 The second period may include a period other than the first period. According to the above configuration, since the torque value, the rotational angular velocity, or the rotational angle of the motor in the period other than the first period is taken into consideration, the representative value in the second period is prevented so that the abnormality occurring in the drive mechanism is not undetected. The normal range of can be changed appropriately.
 前記第2期間は、前記被駆動装置を略一定速度で移動させる期間を含んでもよい。前記構成において、前記のような期間では被駆動装置32が高速で移動しているため、駆動機構に異常が生じやすい。つまり、駆動機構に異常が生じやすい期間が考慮される。このため、駆動機構に生じる異常が未検知とならないように、第2期間での代表値の正常範囲を適切に変更することができる。 The second period may include a period in which the driven device is moved at a substantially constant speed. In the above configuration, since the driven device 32 moves at high speed during the period as described above, an abnormality is likely to occur in the drive mechanism. That is, the period during which an abnormality is likely to occur in the drive mechanism is considered. Therefore, the normal range of the representative value in the second period can be appropriately changed so that the abnormality occurring in the drive mechanism is not undetected.
 前記変更処理部は、前記第1期間での前記モータのトルク値の代表値に応じて、前記第2期間での前記モータのトルク値の代表値の前記正常範囲を変更し、前記異常検知部は、前記第2期間での前記モータのトルク値の代表値が、前記正常範囲内であるか否かを判定することにより、前記駆動機構に生じる異常を検知してもよい。 The change processing unit changes the normal range of the representative value of the torque value of the motor in the second period according to the representative value of the torque value of the motor in the first period, and the abnormality detection unit. May detect an abnormality occurring in the drive mechanism by determining whether or not the representative value of the torque value of the motor in the second period is within the normal range.
 前記構成において、被駆動装置にかかる負荷が変化するとトルク値が変化するような期間を、第1期間として設定する場合を考える。この場合、第1期間でのトルク値に応じて第2期間での正常範囲を変化させるため、被駆動装置にかかる負荷を考慮した正常範囲を設定することができる。このため、被駆動装置にかかる負荷、または気温に関わらず、駆動機構に生じる異常を検知することができる。 In the above configuration, consider a case where a period in which the torque value changes when the load applied to the driven device changes is set as the first period. In this case, since the normal range in the second period is changed according to the torque value in the first period, the normal range can be set in consideration of the load applied to the driven device. Therefore, it is possible to detect an abnormality occurring in the drive mechanism regardless of the load applied to the driven device or the air temperature.
 前記変更処理部は、前記モータの制御のための回転角速度指令値と、前記モータの回転角速度の実測値との差分としての前記第1期間での代表値に応じて、前記正常範囲を変更してもよい。前記構成において、被駆動装置にかかる負荷が変化すると、回転角速度指令値と回転角速度の実測値との差分が生じるような期間を、第1期間として設定する場合を考える。この場合、第1期間での前記差分に応じて第2期間での正常範囲を変化させるため、被駆動装置にかかる負荷を考慮した正常範囲を設定することができる。このため、被駆動装置にかかる負荷、または気温に関わらず、駆動機構に生じる異常を検知することができる。 The change processing unit changes the normal range according to a representative value in the first period as a difference between the rotation angular velocity command value for controlling the motor and the measured value of the rotation angular velocity of the motor. You may. In the above configuration, consider a case where a period in which a difference between the rotation angular velocity command value and the measured value of the rotation angular velocity occurs when the load applied to the driven device changes is set as the first period. In this case, since the normal range in the second period is changed according to the difference in the first period, the normal range can be set in consideration of the load applied to the driven device. Therefore, it is possible to detect an abnormality occurring in the drive mechanism regardless of the load applied to the driven device or the air temperature.
 前記変更処理部は、前記モータの制御のための回転角度指令値と、前記モータの回転角度の実測値との差分としての前記第1期間での代表値に応じて、前記正常範囲を変更してもよい。前記構成において、被駆動装置にかかる負荷が変化すると、回転角度指令値と回転角度の実測値との差分が生じるような期間を、第1期間として設定する場合を考える。この場合、第1期間での前記差分に応じて第2期間での正常範囲を変化させるため、被駆動装置にかかる負荷を考慮した正常範囲を設定することができる。このため、被駆動装置にかかる負荷、または気温に関わらず、駆動機構に生じる異常を検知することができる。 The change processing unit changes the normal range according to a representative value in the first period as a difference between a rotation angle command value for controlling the motor and an actually measured value of the rotation angle of the motor. You may. In the above configuration, consider a case where a period in which a difference between the rotation angle command value and the measured value of the rotation angle occurs when the load applied to the driven device changes is set as the first period. In this case, since the normal range in the second period is changed according to the difference in the first period, the normal range can be set in consideration of the load applied to the driven device. Therefore, it is possible to detect an abnormality occurring in the drive mechanism regardless of the load applied to the driven device or the air temperature.
 本発明の一態様に係る情報処理方法は、被駆動装置と、前記被駆動装置を駆動するモータとを有する駆動機構に生じる異常に関する情報を処理する情報処理方法であって、前記モータによって前記被駆動装置が駆動開始されてから停止されるまでの駆動期間のうちの第1期間での前記モータのトルク値、回転角速度、または回転角度の代表値に応じて、前記駆動期間のうちの第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値の正常範囲を変更する変更処理工程と、前記第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値が、前記変更処理工程にて変更された前記正常範囲内であるか否かを判定することにより、前記駆動機構に生じる異常を検知する異常検知工程と、を含む。 The information processing method according to one aspect of the present invention is an information processing method that processes information regarding an abnormality that occurs in a drive mechanism having a driven device and a motor that drives the driven device, and the motor drives the driven device. The second of the drive periods, depending on the torque value, rotation angle speed, or representative value of the rotation angle in the first period of the drive period from the start to the stop of the drive device. A change processing step for changing the normal range of the torque value, rotation angle speed, or rotation angle representative value of the motor during the period, and the torque value, rotation angle speed, or rotation angle representative value of the motor during the second period. Includes an abnormality detection step of detecting an abnormality occurring in the drive mechanism by determining whether or not it is within the normal range changed in the change processing step.
 本発明の一態様に係る情報処理プログラムは、前記情報処理装置としてコンピュータを機能させるための情報処理プログラムであって、前記変更処理部及び前記異常検知部としてコンピュータを機能させる。 The information processing program according to one aspect of the present invention is an information processing program for operating a computer as the information processing device, and causes the computer to function as the change processing unit and the abnormality detection unit.
 本発明は上述した各実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。 The present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the claims, and the embodiments obtained by appropriately combining the technical means disclosed in the different embodiments. Is also included in the technical scope of the present invention.
 1 PLC(情報処理装置)
 3 駆動機構
 31 サーボモータ(モータ)
 32 被駆動装置
 114 変更処理部
 115 異常検知部
 P1、P2、P3、P4、P6 第1期間
 P1、P2、P5、P7 第2期間
1 PLC (information processing device)
3 Drive mechanism 31 Servo motor (motor)
32 Driven device 114 Change processing unit 115 Anomaly detection unit P1, P2, P3, P4, P6 1st period P1, P2, P5, P7 2nd period

Claims (11)

  1.  被駆動装置と、前記被駆動装置を駆動するモータとを有する駆動機構に生じる異常に関する情報を処理する情報処理装置であって、
     前記モータによって前記被駆動装置が駆動開始されてから停止されるまでの駆動期間のうちの第1期間での前記モータのトルク値、回転角速度、または回転角度の代表値に応じて、前記駆動期間のうちの第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値の正常範囲を変更する変更処理部と、
     前記第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値が、前記変更処理部によって変更された前記正常範囲内であるか否かを判定することにより、前記駆動機構に生じる異常を検知する異常検知部と、を備える情報処理装置。
    An information processing device that processes information about an abnormality that occurs in a drive mechanism having a driven device and a motor that drives the driven device.
    The drive period depends on the torque value, the rotational angular velocity, or the representative value of the rotation angle in the first period of the drive period from the start of the drive to the stop of the driven device by the motor. A change processing unit that changes the normal range of the torque value, rotational angular velocity, or typical value of the rotational angle in the second period of the
    By determining whether or not the torque value, the rotational angular velocity, or the representative value of the rotational angle of the motor in the second period is within the normal range changed by the change processing unit, the drive mechanism is subjected to. An information processing device including an abnormality detection unit that detects an abnormality that occurs.
  2.  前記第1期間での前記モータのトルク値、回転角速度、または回転角度の代表値について、当該代表値は平均値であり、
     前記第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値について、当該代表値は平均値である請求項1に記載の情報処理装置。
    Regarding the representative value of the torque value, the rotational angular velocity, or the rotational angle of the motor in the first period, the representative value is an average value.
    The information processing apparatus according to claim 1, wherein the representative values of the torque value, the rotational angular velocity, or the rotational angle of the motor in the second period are average values.
  3.  前記第1期間は、前記モータのトルク値または回転角速度の絶対値が増加している期間のうちの少なくとも一部の期間である請求項1または2に記載の情報処理装置。 The information processing device according to claim 1 or 2, wherein the first period is at least a part of a period during which the torque value or the absolute value of the rotational angular velocity of the motor is increasing.
  4.  前記変更処理部は、前記第1期間での前記モータの前記代表値について所定閾値未満の値から所定閾値以上の値に変更となる、または前記第1期間での前記モータの前記代表値について所定閾値以上の値から所定閾値未満の値に変更となる場合、前記正常範囲を変更する請求項1から3のいずれか1項に記載の情報処理装置。 The change processing unit changes the representative value of the motor in the first period from a value less than a predetermined threshold value to a value equal to or more than a predetermined threshold value, or determines the representative value of the motor in the first period. The information processing apparatus according to any one of claims 1 to 3, wherein when the value above the threshold value is changed to a value below the predetermined threshold value, the normal range is changed.
  5.  前記第2期間は、前記第1期間以外の期間を含む請求項1から4のいずれか1項に記載の情報処理装置。 The information processing device according to any one of claims 1 to 4, wherein the second period includes a period other than the first period.
  6.  前記第2期間は、前記被駆動装置を略一定速度で移動させる期間を含む請求項1から5のいずれか1項に記載の情報処理装置。 The information processing device according to any one of claims 1 to 5, wherein the second period includes a period in which the driven device is moved at a substantially constant speed.
  7.  前記変更処理部は、前記第1期間での前記モータのトルク値の代表値に応じて、前記第2期間での前記モータのトルク値の代表値の前記正常範囲を変更し、
     前記異常検知部は、前記第2期間での前記モータのトルク値の代表値が、前記正常範囲内であるか否かを判定することにより、前記駆動機構に生じる異常を検知する請求項1から6のいずれか1項に記載の情報処理装置。
    The change processing unit changes the normal range of the representative value of the torque value of the motor in the second period according to the representative value of the torque value of the motor in the first period.
    From claim 1, the abnormality detecting unit detects an abnormality occurring in the drive mechanism by determining whether or not the representative value of the torque value of the motor in the second period is within the normal range. The information processing apparatus according to any one of 6.
  8.  前記変更処理部は、前記モータの制御のための回転角速度指令値と、前記モータの回転角速度の実測値との差分としての前記第1期間での代表値に応じて、前記正常範囲を変更する請求項1、4、5、6のいずれか1項に記載の情報処理装置。 The change processing unit changes the normal range according to a representative value in the first period as a difference between a rotation angular velocity command value for controlling the motor and an actually measured value of the rotation angular velocity of the motor. The information processing apparatus according to any one of claims 1, 4, 5, and 6.
  9.  前記変更処理部は、前記モータの制御のための回転角度指令値と、前記モータの回転角度の実測値との差分としての前記第1期間での代表値に応じて、前記正常範囲を変更する請求項1、4、5、6のいずれか1項に記載の情報処理装置。 The change processing unit changes the normal range according to a representative value in the first period as a difference between a rotation angle command value for controlling the motor and an actually measured value of the rotation angle of the motor. The information processing apparatus according to any one of claims 1, 4, 5, and 6.
  10.  被駆動装置と、前記被駆動装置を駆動するモータとを有する駆動機構に生じる異常に関する情報を処理する情報処理方法であって、
     前記モータによって前記被駆動装置が駆動開始されてから停止されるまでの駆動期間のうちの第1期間での前記モータのトルク値、回転角速度、または回転角度の代表値に応じて、前記駆動期間のうちの第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値の正常範囲を変更する変更処理工程と、
     前記第2期間での前記モータのトルク値、回転角速度、または回転角度の代表値が、前記変更処理工程にて変更された前記正常範囲内であるか否かを判定することにより、前記駆動機構に生じる異常を検知する異常検知工程と、を含む情報処理方法。
    An information processing method for processing information regarding an abnormality occurring in a drive mechanism having a driven device and a motor for driving the driven device.
    The drive period depends on the torque value, the rotational angular velocity, or the representative value of the rotation angle in the first period of the drive period from the start of the drive to the stop of the driven device by the motor. The change processing step of changing the normal range of the torque value, the rotational angular velocity, or the representative value of the rotational angle in the second period of the above.
    The drive mechanism is determined by determining whether or not the torque value, the rotational angular velocity, or the representative value of the rotational angle of the motor in the second period is within the normal range changed in the change processing step. An information processing method including an abnormality detection process for detecting an abnormality occurring in.
  11.  請求項1に記載の情報処理装置としてコンピュータを機能させるための情報処理プログラムであって、前記変更処理部及び前記異常検知部としてコンピュータを機能させるための情報処理プログラム。 An information processing program for operating a computer as the information processing device according to claim 1, which is an information processing program for operating the computer as the change processing unit and the abnormality detection unit.
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