WO2020187022A1 - Strength detection method for inner tub of laundry treating device, and inner tub and laundry treating device - Google Patents

Strength detection method for inner tub of laundry treating device, and inner tub and laundry treating device Download PDF

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Publication number
WO2020187022A1
WO2020187022A1 PCT/CN2020/077709 CN2020077709W WO2020187022A1 WO 2020187022 A1 WO2020187022 A1 WO 2020187022A1 CN 2020077709 W CN2020077709 W CN 2020077709W WO 2020187022 A1 WO2020187022 A1 WO 2020187022A1
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Prior art keywords
inner cylinder
finite element
element analysis
strength
stress value
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PCT/CN2020/077709
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French (fr)
Chinese (zh)
Inventor
王得军
王鹏飞
李斌
周常彬
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青岛海尔洗衣机有限公司
海尔智家股份有限公司
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Application filed by 青岛海尔洗衣机有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔洗衣机有限公司
Priority to JP2021551872A priority Critical patent/JP7094458B2/en
Publication of WO2020187022A1 publication Critical patent/WO2020187022A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F17/00Digital computing or data processing equipment or methods, specially adapted for specific functions

Definitions

  • the invention belongs to the technical field of electrical equipment, and in particular relates to a method for detecting the strength of an inner tube of a clothes treatment device, an inner tube and a clothes treatment device.
  • Clothes processing equipment such as washing machines, clothes dryers, etc.
  • the inner cylinder is the main working part of the clothing treatment equipment, and all the working processes such as washing, rinsing, dehydrating and drying are carried out in it.
  • the structure of the inner cylinder is directly related to the use effect of the laundry treatment equipment.
  • the main structure of the inner cylinder is usually formed by blanking, punching, rolling and welding of thin metal plates. Inevitably, there are button seams on the main structure of the inner cylinder.
  • the inner cylinder is driven by the motor at the speed set by the program, especially when the speed is high during dehydration, which requires the strength of the buckle to reach a certain standard to ensure the safety of the clothes treatment equipment.
  • Finite element analysis also known as finite element analysis (FEA) or finite element method (FEM)
  • FFA finite element analysis
  • FEM finite element method
  • FEA finite element analysis
  • FEM finite element method
  • FE finite element analysis
  • a ready-made finite element (FE) formulation is included in the general finite element analysis program.
  • the existing technology uses a general finite element analysis program for stress calculation. In addition to this method, the stress can also be calculated by cutting and rolling the sheet metal sample of the inner cylinder body and performing a pull test.
  • the former is a static test process, which does not consider the impact of operating conditions, especially the impact of extreme dehydration on the seam strength, and there are certain safety risks.
  • the latter destroys the single verification of the inner cylinder structure, and the data accuracy is limited.
  • the present invention designs and discloses a method for detecting the inner tube strength of a clothes treatment device.
  • the step of obtaining the detection value of the strain sensor and generating the actual stress value includes:
  • the detection value of the strain sensor installed at the buckle seam of the inner cylinder body is obtained.
  • a simulated test environment is a uniform load test environment, and the construction of the uniform load test environment includes the following steps:
  • Another simulated test environment includes an unbalanced load test environment, and the construction of the unbalanced load test environment includes the following steps:
  • the step of obtaining the detection value of the strain sensor and generating the actual stress value further includes:
  • the strain sensor is arranged by the following method:
  • Strain sensors are symmetrically arranged at the positions of the nodes corresponding to the stress concentration distribution in the inner cylinder.
  • the step of obtaining the detection value of the strain sensor and generating the actual stress value further includes:
  • a set of strain sensors are set symmetrically at the position of each stress-concentrated node in the inner cylinder;
  • the strain data detector receives the detection value of each strain sensor, and transmits the detection value to the upper computer, which generates the actual stress value.
  • the step of performing reverse correction on the initial finite element analysis pre-processing parameters of the inner cylinder strength based on the actual stress value includes:
  • one or more parameters in the pre-processing step of the initial finite element analysis are corrected.
  • the reverse correction of the initial finite element analysis preprocessing parameters of the inner cylinder strength based on the actual stress value includes:
  • the finite element analysis software obtains a data matrix based on multiple actual stress values
  • the method for detecting the strength of the inner cylinder of the laundry treatment equipment disclosed in the present invention on the one hand, fully considers the influence of the dynamic operation of the inner cylinder on the strength, and performs reverse correction on the initial finite element analysis result based on the actual stress value, and the obtained correction finite element analysis result is consistent with
  • the real situation has a high degree of convergence, the strength analysis results are more accurate and provide an accurate data basis for subsequent production, maintenance and design; on the other hand, the unity of the inner cylinder structure is not destroyed during the entire test process, and the detection method is more reasonable and reliable.
  • an inner cylinder detects the strength by the following methods, including:
  • both static and dynamic conditions are fully considered when the strength is detected, and the design accuracy is higher.
  • the present invention further discloses a clothing treatment equipment, which adopts the following method to detect the strength of the inner cylinder, and the method includes the following steps:
  • the laundry treatment equipment disclosed in the present invention has the advantages of safety and reliability.
  • Figure 1 is a schematic diagram of the structure of the clothes processing equipment when the inner cylinder strength is detected
  • Fig. 2 is a schematic block diagram of signal transmission when the clothes processing equipment performs inner cylinder strength detection
  • Figure 3 is a flow chart of the method for detecting the strength of the inner cylinder of the laundry treatment device disclosed in the present invention
  • Figure 4 is a flowchart of building a uniform load test environment
  • Figure 5 is a flow chart for constructing an off-load test environment.
  • the terms “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner”, “outer”, etc. indicate directions or positions The term of relationship is based on the direction or position relationship shown in the drawings, which is only for ease of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Restrictions on the invention.
  • the terms “first” and “second” are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
  • Fig. 1 is a schematic illustration of a laundry treatment device, which in this embodiment is a washing machine.
  • a washing machine which in this embodiment is a washing machine.
  • other household/commercial washing machines, dryers, washer dryers, and other laundry treatment equipment suitable for the present invention will also be included in the protection of the present invention. Within range.
  • the washing machine has several basic components: washing part, transmission part, supporting part, water supply and drainage part and operation control part.
  • the washing part mainly includes main parts such as an inner tube 10 and an outer tube.
  • the transmission part includes the pulsator 14, the motor, the pulley and the belt components, and the supporting part includes the shock absorber, the outer box, and the foot.
  • the operation control part includes the main controller, water level controller and temperature controller.
  • the inner cylinder 10 in the washing component is composed of an inner cylinder body 11, a bottom plate 12, and a balance ring 13, among which the inner cylinder body 11 is formed by blanking, punching, and rolling a polished metal sheet A buckle seam 15 is formed at the overlap of the metal sheet.
  • the bottom plate 12 is also formed by punching a polished metal thin plate, and the inner cylinder body 11 and the bottom plate 12 are welded into one body.
  • the washing liquid enters the inner tube 10 through the holes opened in the inner tube body 11 to soak and wash the clothes; when dehydrating, the residual liquid on the clothes is thrown out through these small holes.
  • testing the strength of the inner cylinder mainly refers to testing the buckle formed when the inner cylinder body is rolled.
  • those of ordinary skill in the art can understand without any doubt that under certain conditions, other unspecified seams formed on the inner cylinder, such as the weld between the inner cylinder body and the bottom plate, and other similar clothing treatments The weld in the equipment will also be included in the protection scope of the present invention.
  • the finite element analysis result is reverse corrected based on the actual stress value of the stress concentration area under the dynamic operating conditions of the inner cylinder, and the corrected finite element analysis result is obtained, so that The corrected finite element analysis result is close to the real stress distribution, which is basically equivalent to the real stress distribution, so as to provide a reliable data basis for subsequent design, production, and maintenance.
  • it includes the following steps: Obtain the detection value of the strain sensor (shown as 20 in Figure 1) installed on the inner cylinder, and transform the collected detection value into the actual stress of the inner cylinder where the strain sensor is installed value.
  • the pre-processing parameters of the initial finite element analysis in the static state are reversely corrected. Perform a calibrated finite element analysis. If the overlap between the stress value of the node corresponding to the strain sensor in the calibrated finite element analysis result and the actual stress value generated is greater than or equal to the set overlap, the inner cylinder strength calibration model is generated based on the calibrated finite element analysis result .
  • the initial finite element analysis pre-processing parameters in the static state shall be reverse corrected again and the correction shall be performed For finite element analysis, repeat the above steps until the overlap between the stress value of the node corresponding to the strain sensor in the finite element analysis result and the actual stress value generated is greater than or equal to the set overlap.
  • the strain sensor 20 is preferably arranged at the button seam 15 of the inner cylinder body. The set coincidence degree can be adjusted according to the actual production accuracy requirements.
  • the initial finite element analysis of the inner cylinder is performed first.
  • the initial finite element analysis is mainly used to detect the strength of the inner cylinder under static conditions.
  • the initial finite element analysis includes two steps: pre-processing and numerical analysis.
  • pre-processing first input data describing the geometry of the inner cylinder, material properties, loads and boundary conditions.
  • enter the element type and element density, and the existing finite element analysis software will automatically divide the finite element mesh.
  • the finite element analysis software generates a matrix describing the performance of the unit according to the pre-processing parameters, and combines these matrices into a large number of matrix equations representing the finite element structure, and then solves them.
  • the field value at each node of the inner cylinder that is, the stress value at each node, is obtained, that is, the initial finite element analysis result.
  • the initial finite element analysis results are first screened, and the nodes where the stress is concentrated are selected.
  • An optional screening method is to set a preset stress value. The stress value of each node in the initial finite element analysis result is compared with the preset stress value. When the stress value of a certain node is greater than the preset stress value, the corresponding node is screened out as the node with concentrated stress distribution.
  • the node where the stress is concentrated is the location where the stress in the inner cylinder increases locally. At the nodes where the stress is concentrated, the inner cylinder body is prone to fatigue cracks or static load fractures.
  • the strain sensor 20 is a sensor based on measuring the strain produced by the deformation of an object under a force.
  • Resistance strain gauge is one of the most commonly used sensing elements. It is a sensing element that can convert changes in strain on mechanical components into changes in resistance, thereby converting changes in stress into electrical signals.
  • the strain sensor 20 can communicate with the upper computer to output the detection signal, and the upper computer generates the actual stress value.
  • the communication between the strain sensor and the host computer can be wired communication or wireless communication.
  • the communication protocol is not further limited here, and it can be used in the field of Internet of Things or the communication protocol between sensors and data processing equipment in the prior art To choose from.
  • the results of the initial finite element analysis there may be multiple stress-concentrated nodes in the inner cylinder body, especially the buckle seam of the inner cylinder body, and the coordinates of multiple stress-concentrated nodes are obtained.
  • at least two strain sensors are preferably arranged symmetrically around the position in the inner cylinder corresponding to each stress concentration point.
  • a strain sensor is respectively arranged on both sides of the inner cylinder position of each node corresponding to the stress concentration distribution.
  • each strain sensor 20 is connected to a strain data detector 30 arranged on the central axis of the inner cylinder bottom plate 12 through a communication cable.
  • the strain data detector 30 is used to receive the detection value of each strain sensor 20 and transmit the detection value to the upper computer 40 through wired or wireless communication.
  • the strain data detector 30 and the host computer 40 preferably adopt USB serial communication or WIFI wireless communication.
  • the upper computer 40 stores a data processing program that converts the detection value into a dynamic detection result, that is, the actual stress value.
  • the upper computer 40 can be a computer with data processing capabilities, or a mobile terminal represented by mobile phones and tablets, or a server or remote server, or even a wearable device with data processing capabilities. Further limit.
  • the test environment is further simulated.
  • the test environment is mainly to simulate various operating states of the washing machine. In particular, it simulates its running state during high-speed dehydration to test the strength of the inner cylinder body under extreme conditions, especially the buckle seam.
  • at least two simulated test environments are created. The first is a uniform load test environment.
  • the construction of a uniform load test environment includes the following steps: determine the rated load weight of the inner cylinder according to the inner cylinder capacity; determine the moisture content of the rated load at the highest speed, and calculate the moisture weight; make a simulated load, and simulate the weight of the load It is the sum of the rated load weight and the moisture weight, and the simulated load is evenly fixed on the inner wall of the inner tube body and around the inner wall of the inner tube body to control the washing machine to work at the highest speed, such as working in the dehydration mode and maintaining the highest speed, that is, uniform load Simulate the test environment.
  • the moisture content is the ratio of the moisture content in the rated load to the total weight.
  • an existing measurement method in the prior art is selected, which is not limited here.
  • the simulated load is preferably made of rubber material.
  • the second is the eccentric load test environment.
  • the construction of an eccentric load test environment includes the following steps: During the dehydration process, the maximum eccentric load of the inner cylinder is measured, and the load weight under the eccentric load can be withstood. When determining the maximum eccentric load of the inner cylinder, care must be taken to ensure that the inner cylinder does not collide with the safety boom.
  • the weight of the simulated load is the maximum eccentric load, and the simulated load is fixed at the buckle seam of the inner cylinder body; the simulated load is preferably distributed symmetrically along the buckle seam of the inner cylinder body and completely covers the buckle seam.
  • Control the washing machine to work at the highest speed such as controlling the washing machine to work in the dehydration mode and maintain the highest speed, that is, the partial load test environment.
  • the host computer obtains the detection values of multiple strain sensors in each simulated test environment, and performs data processing to generate the actual stress values of the points where the stress is concentrated.
  • the actual stress value is used to reversely correct the initial finite element analysis results.
  • the first reverse correction includes the following steps: calculate the difference between the actual stress value of each stress concentration distribution point and the corresponding node stress value in the corresponding initial finite element analysis result, and add more The difference is compared with the preset difference. When one of the differences is greater than the preset difference, the coincidence degree of the two is considered to be less than the set coincidence degree. Correct one or more parameters in the pre-processing step of the initial finite element analysis.
  • Parameters include but are not limited to the inner cylinder geometry, load and boundary condition data, element density, and perform corrected finite element analysis, calculate the actual stress value of each stress concentration distribution point and the corresponding node in the corresponding corrected finite element analysis result The difference between the stress values, and compare multiple differences with preset differences. If multiple differences are less than or equal to the preset difference, that is, the coincidence degree between the two is greater than or equal to the set coincidence degree, and meets the expected requirements, save the corrected finite element analysis result, and use the corrected finite element analysis result as the washing machine The analysis result of the cylinder strength will be further used as the data basis for subsequent maintenance, production and design.
  • the result is the analysis result of the seam strength of the inner cylinder of the washing machine. If at least one of the differences is greater than the preset difference, it is considered that the degree of coincidence between the two is still less than the set degree of coincidence, and one or more of the preprocessing steps of the initial finite element analysis are corrected again Parameters, perform the corrected finite element analysis again until all differences are less than or equal to the preset differences.
  • the second type of reverse correction includes the following steps: input the actual stress value of each stress concentration distribution point as a pre-processing parameter into the mathematical model of the finite element analysis software, and the finite element analysis software automatically obtains a simple data based on multiple actual stress values
  • the matrix is further used to calculate the coincidence degree of the initial finite element analysis result and the actual stress value through approximation and fitting.
  • the pre-processing parameters in the initial finite element analysis are automatically adjusted and the finite element analysis is corrected until the finite element analysis is corrected.
  • the coincidence degree between the result and the actual stress value reaches the set coincidence degree, that is, greater than or equal to the set coincidence degree, and the two approach infinitely.
  • the result of the analysis is to generate the inner cylinder strength correction model as the data basis for subsequent maintenance, production and design.
  • the inner cylinder strength correction model can be a cloud image, a data table or a database.
  • the installation position of the strain sensor is based on the initial finite element analysis result.
  • the phenomenon of local increase in stress generally occurs in places where the shape of the inner cylinder changes sharply, such as notches, holes, grooves, and rigid constraints. Therefore, the strain sensors can also be directly installed at the buckle seam of the inner cylinder body, and they are evenly distributed in four rows along the axial direction from the front end plate to the bottom plate. Each row includes two buckles arranged symmetrically with the buckle seam as the center line. Strain sensors on both sides of the seam, and calculate the average value of the detected stress value of each row of strain sensors, and use the average value as the actual stress value. This way is a simplified way.
  • the method for detecting the strength of the inner cylinder of the clothing treatment equipment disclosed in the present invention on the one hand, fully considers the impact of the dynamic operation of the inner cylinder on the buckle seam strength, and performs reverse correction on the initial finite element analysis result based on the actual stress value, and the obtained correction finite element analysis
  • the result is highly convergent with the real situation, the strength analysis result is more accurate, and an accurate data basis for subsequent production, maintenance and design is generated; on the other hand, the unity of the inner cylinder structure is not destroyed during the entire test process, and the detection method is more reasonable reliable.
  • the present invention also discloses an inner tube for a laundry treatment device, wherein the strength of the inner tube is detected using the inner tube strength detection method described in detail in the above embodiment.
  • the same technical effect can be achieved by adopting the above-mentioned intensity detection method to detect the inner cylinder.
  • the present invention also discloses a clothes treatment device, wherein the strength of the inner tube in the clothes treatment device is detected using the inner tube strength detection method described in detail in the above embodiment.
  • the inner tube strength detection method described in detail in the above embodiment.

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Abstract

Provided are an inner tub (10), a laundry treating device and a strength detection method for the inner tub (10) of the laundry treating device. The inner tub (10) is provided with a strain sensor (20). The method comprises: acquiring a detection value of the strain sensor (20) and generating an actual stress value; performing, based on the actual stress value, inverse correction on initial finite element analysis pre-processing parameters of the strength of the inner tub (10); executing corrected finite element analysis until the degree of overlap between a stress value of a node corresponding to the strain sensor (20) in a corrected finite element analysis result and the actual stress value is greater than or equal to a set degree of overlap; and generating a strength correction model for the inner tub (10). The influence of the dynamic operating strength of the inner cylinder (10) is fully taken into consideration, and inverse correction is performed on an initial finite element analysis result based on an actual stress value, and therefore, the obtained corrected finite element analysis result is highly consistent with the real situation, and a strength analysis result is more accurate, thereby providing an accurate data basis for subsequent production, maintenance and design; moreover, over the course of the whole test process, the simplification of the structure of the inner tub (10) is not destroyed, and the detection method is more rational and reliable.

Description

衣物处理设备内筒强度检测方法、内筒和衣物处理设备Method for detecting strength of inner tube of clothes treatment equipment, inner tube and clothes treatment equipment 技术领域Technical field
本发明属于电器设备技术领域,尤其涉及一种衣物处理设备内筒强度检测方法、内筒和衣物处理设备。The invention belongs to the technical field of electrical equipment, and in particular relates to a method for detecting the strength of an inner tube of a clothes treatment device, an inner tube and a clothes treatment device.
背景技术Background technique
衣物处理设备,如洗衣机、干衣机等,其中设置有内筒。内筒是衣物处理设备的主要工作部件,洗涤、漂洗、脱水、烘干等全部工作过程均在其内进行。内筒的结构与衣物处理设备的使用效果有直接关系。内筒的主体结构通常是由薄金属板经落料、冲孔、卷制焊接成型。不可避免的,内筒的主体结构上存在扣缝。衣物处理设备运行时,内筒按照程序设定的转速在电机的驱动下旋转,尤其是在脱水时转速较高,这就要求扣缝的强度达到一定标准,确保衣物处理设备的使用安全。Clothes processing equipment, such as washing machines, clothes dryers, etc., are provided with inner cylinders. The inner cylinder is the main working part of the clothing treatment equipment, and all the working processes such as washing, rinsing, dehydrating and drying are carried out in it. The structure of the inner cylinder is directly related to the use effect of the laundry treatment equipment. The main structure of the inner cylinder is usually formed by blanking, punching, rolling and welding of thin metal plates. Inevitably, there are button seams on the main structure of the inner cylinder. When the clothes treatment equipment is running, the inner cylinder is driven by the motor at the speed set by the program, especially when the speed is high during dehydration, which requires the strength of the buckle to reach a certain standard to ensure the safety of the clothes treatment equipment.
现有技术通常采用有限元分析方法实现扣缝强度的计算。有限元分析也称为有限单元分析(FEA)或有限单元法(FEM),是求解场问题数值解的一种方法。从数学上,一个场问题由微分方程或积分表达式描述,每种描述都可用于有限元列式。在通用的有限元分析程序中包含了现成形式的有限元(FE)列式。现有技术即是采用通用的有限元分析程序进行应力计算。除了此种方式之外,还可以采取切割卷制内筒主体的金属薄板样片并进行拉拔测试的方式计算应力。The prior art usually adopts finite element analysis method to realize the calculation of the buckle seam strength. Finite element analysis, also known as finite element analysis (FEA) or finite element method (FEM), is a method of solving numerical solutions to field problems. Mathematically, a field problem is described by differential equations or integral expressions, and each description can be used in finite element formulations. A ready-made finite element (FE) formulation is included in the general finite element analysis program. The existing technology uses a general finite element analysis program for stress calculation. In addition to this method, the stress can also be calculated by cutting and rolling the sheet metal sample of the inner cylinder body and performing a pull test.
技术问题technical problem
上述两种方式均存在一定缺陷,前者是静态测试的过程,其中并未考虑运行条件的影响,尤其是并未考虑到极端脱水的情况对扣缝强度的影响,存在一定的安全隐患。而后者则破坏了内筒结构的单一化验证,数据准确性有限。Both of the above two methods have certain shortcomings. The former is a static test process, which does not consider the impact of operating conditions, especially the impact of extreme dehydration on the seam strength, and there are certain safety risks. The latter destroys the single verification of the inner cylinder structure, and the data accuracy is limited.
技术解决方案Technical solutions
本发明针对现有技术中内筒强度测试结果不准确的问题,设计并公开一种衣物处理设备内筒强度检测方法。Aiming at the problem of inaccurate test results of the inner tube strength in the prior art, the present invention designs and discloses a method for detecting the inner tube strength of a clothes treatment device.
一种衣物处理设备内筒强度检测方法,所述内筒上设置有应变传感器,包括以下步骤:A method for detecting the strength of an inner cylinder of a clothing treatment device, wherein a strain sensor is arranged on the inner cylinder, and includes the following steps:
获取所述应变传感器的检测值并生成实际应力值;Acquiring the detection value of the strain sensor and generating the actual stress value;
基于所述实际应力值对内筒强度的初始有限元分析前处理参数进行逆向校正;Reversely correct the pre-processing parameters of the initial finite element analysis of the inner cylinder strength based on the actual stress value;
执行校正有限元分析直至校正有限元分析结果中对应所述应变传感器的节点的应力值与所述实际应力值的重合度大于等于设定重合度;Performing a calibrated finite element analysis until the coincidence degree of the stress value of the node corresponding to the strain sensor in the calibration finite element analysis result and the actual stress value is greater than or equal to the set coincidence degree;
生成内筒强度校正模型。Generate the inner cylinder strength correction model.
进一步的,所述获取所述应变传感器的检测值并生成实际应力值的步骤包括: Further, the step of obtaining the detection value of the strain sensor and generating the actual stress value includes:
在模拟测试环境下获取设置在内筒本体扣缝处的应变传感器的检测值。Under the simulated test environment, the detection value of the strain sensor installed at the buckle seam of the inner cylinder body is obtained.
一种模拟测试环境为均匀负载测试环境,构建所述均匀负载测试环境包括以下步骤:A simulated test environment is a uniform load test environment, and the construction of the uniform load test environment includes the following steps:
根据内筒容量确定内筒的额定负载重量;Determine the rated load weight of the inner cylinder according to the inner cylinder capacity;
测定最高转速下额定负载的含水率,并计算含水量;Measure the moisture content of the rated load at the highest speed and calculate the moisture content;
制作模拟负载,所述模拟负载的重量为额定负载重量与含水量之和;Make a simulated load, where the weight of the simulated load is the sum of the rated load weight and the moisture content;
将模拟负载均匀固定在所述内筒本体的内壁上并环绕内筒本体的内壁;Uniformly fix the simulated load on the inner wall of the inner cylinder body and surround the inner wall of the inner cylinder body;
控制衣物处理设备工作在最高转速。Control the clothes processing equipment to work at the highest speed.
另一种模拟测试环境包括偏载测试环境,构建所述偏载测试环境包括以下步骤:Another simulated test environment includes an unbalanced load test environment, and the construction of the unbalanced load test environment includes the following steps:
测定内筒的最大偏载量;Determine the maximum eccentric load of the inner cylinder;
制作模拟负载,所述模拟负载的重量为最大偏载量;Making a simulated load, where the weight of the simulated load is the maximum eccentric load;
将模拟负载固定在内筒本体扣缝处;Fix the simulated load at the buckle seam of the inner cylinder body;
控制衣物设备工作在最高转速。Control the clothing equipment to work at the highest speed.
为了实现准确检测,所述获取所述应变传感器的检测值并生成实际应力值的步骤还包括:In order to achieve accurate detection, the step of obtaining the detection value of the strain sensor and generating the actual stress value further includes:
其中,所述应变传感器采用以下方法布设:Wherein, the strain sensor is arranged by the following method:
在初始有限元分析结果中筛选出应力集中分布的节点;In the initial finite element analysis results, select the nodes with concentrated stress distribution;
获得应力集中分布的节点的坐标;Obtain the coordinates of the nodes where the stress is concentrated;
在内筒内对应所述应力集中分布的节点的位置对称设置应变传感器。Strain sensors are symmetrically arranged at the positions of the nodes corresponding to the stress concentration distribution in the inner cylinder.
进一步的,所述获取所述应变传感器的检测值并生成实际应力值步骤还包括:Further, the step of obtaining the detection value of the strain sensor and generating the actual stress value further includes:
当初始有限元分析结果中筛选出多个应力集中分布的节点时,在内筒内对应每一个应力集中分布的节点的位置处均对称设置一组应变传感器;When multiple stress-concentrated nodes are selected from the initial finite element analysis results, a set of strain sensors are set symmetrically at the position of each stress-concentrated node in the inner cylinder;
应变数据探测器接收每一个应变传感器的检测值,并将检测值传输给上位机,所述上位机生成实际应力值。The strain data detector receives the detection value of each strain sensor, and transmits the detection value to the upper computer, which generates the actual stress value.
作为逆向校正的一种方式,所述基于所述实际应力值对内筒强度的初始有限元分析前处理参数进行逆向校正步骤包括:As a way of reverse correction, the step of performing reverse correction on the initial finite element analysis pre-processing parameters of the inner cylinder strength based on the actual stress value includes:
计算各个应力集中分布的点的实际应力值与初始有限元分析结果中对应节点的应力值的差值;Calculate the difference between the actual stress value of each stress concentration distribution point and the corresponding node stress value in the initial finite element analysis result;
将多个差值分别与预设差值进行比较;Compare multiple differences with preset differences;
当其中一个差值大于预设值时,修正初始有限元分析前处理步骤中的一个或多个参数。When one of the differences is greater than the preset value, one or more parameters in the pre-processing step of the initial finite element analysis are corrected.
作为逆向校正的另一种方式,所述基于所述实际应力值对内筒强度的初始有限元分析前处理参数进行逆向校正包括:As another way of reverse correction, the reverse correction of the initial finite element analysis preprocessing parameters of the inner cylinder strength based on the actual stress value includes:
将各个应力集中分布的点的实际应力值作为前处理参数输入至有限元分析软件的数学模型中;Input the actual stress value of each stress concentration distribution point as the pre-processing parameter into the mathematical model of the finite element analysis software;
有限元分析软件基于多个实际应力值得到数据矩阵;The finite element analysis software obtains a data matrix based on multiple actual stress values;
计算初始有限元分析结果与实际应力值的重合度;Calculate the coincidence degree between the initial finite element analysis result and the actual stress value;
根据所述重合度调整初始有限元分析中的前处理参数。Adjust the pre-processing parameters in the initial finite element analysis according to the coincidence degree.
与现有技术相比,本发明的优点和积极效果是:Compared with the prior art, the advantages and positive effects of the present invention are:
本发明所公开的衣物处理设备内筒强度检测方法,一方面充分考虑内筒动态运行对强度的影响,基于实际应力值对初始有限元分析结果进行逆向校正,所得到的校正有限元分析结果与真实情况趋合度高,强度分析结果更为准确并提供后续生产、维修和设计的准确数据基础;另一方面,整个测试过程中并未破坏内筒结构的单一化,检测方式更为合理可靠。The method for detecting the strength of the inner cylinder of the laundry treatment equipment disclosed in the present invention, on the one hand, fully considers the influence of the dynamic operation of the inner cylinder on the strength, and performs reverse correction on the initial finite element analysis result based on the actual stress value, and the obtained correction finite element analysis result is consistent with The real situation has a high degree of convergence, the strength analysis results are more accurate and provide an accurate data basis for subsequent production, maintenance and design; on the other hand, the unity of the inner cylinder structure is not destroyed during the entire test process, and the detection method is more reasonable and reliable.
同时还公开一种内筒,所述内筒通过以下方法检测强度,包括:At the same time, an inner cylinder is also disclosed. The inner cylinder detects the strength by the following methods, including:
获取所述应变传感器的检测值并生成实际应力值;Acquiring the detection value of the strain sensor and generating the actual stress value;
基于所述实际应力值对内筒强度的初始有限元分析前处理参数进行逆向校正;Reversely correct the pre-processing parameters of the initial finite element analysis of the inner cylinder strength based on the actual stress value;
执行校正有限元分析直至校正有限元分析结果中对应所述应变传感器的节点的应力值与所述实际应力值的重合度大于等于设定重合度;Performing a calibrated finite element analysis until the coincidence degree of the stress value of the node corresponding to the strain sensor in the calibration finite element analysis result and the actual stress value is greater than or equal to the set coincidence degree;
生成内筒强度校正模型。Generate the inner cylinder strength correction model.
本发明所提供的内筒,强度检测时充分考虑了静态和动态两种情况,设计精度更高。In the inner cylinder provided by the present invention, both static and dynamic conditions are fully considered when the strength is detected, and the design accuracy is higher.
本发明进一步还公开了一种衣物处理设备,采用以下方法检测内筒强度,所述方法包括以下步骤:The present invention further discloses a clothing treatment equipment, which adopts the following method to detect the strength of the inner cylinder, and the method includes the following steps:
获取所述应变传感器的检测值并生成实际应力值;Acquiring the detection value of the strain sensor and generating the actual stress value;
基于所述实际应力值对内筒强度的初始有限元分析前处理参数进行逆向校正;Reversely correct the pre-processing parameters of the initial finite element analysis of the inner cylinder strength based on the actual stress value;
执行校正有限元分析直至校正有限元分析结果中对应所述应变传感器的节点的应力值与所述实际应力值的重合度大于等于设定重合度;Performing a calibrated finite element analysis until the coincidence degree of the stress value of the node corresponding to the strain sensor in the calibration finite element analysis result and the actual stress value is greater than or equal to the set coincidence degree;
生成内筒强度校正模型。Generate the inner cylinder strength correction model.
有益效果Beneficial effect
本发明所公开的衣物处理设备具有安全可靠的优点。The laundry treatment equipment disclosed in the present invention has the advantages of safety and reliability.
结合附图阅读本发明的具体实施方式后,本发明的其他特点和优点将变得更加清楚。After reading the specific embodiments of the present invention in conjunction with the accompanying drawings, other features and advantages of the present invention will become clearer.
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions in the embodiments of the present invention more clearly, the following will briefly introduce the drawings needed in the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on these drawings.
图1为衣物处理设备进行内筒强度检测时的结构示意图;Figure 1 is a schematic diagram of the structure of the clothes processing equipment when the inner cylinder strength is detected;
图2为衣物处理设备进行内筒强度检测时的信号传递示意框图;Fig. 2 is a schematic block diagram of signal transmission when the clothes processing equipment performs inner cylinder strength detection;
图3为本发明所公开的衣物处理设备内筒强度检测方法的流程图;Figure 3 is a flow chart of the method for detecting the strength of the inner cylinder of the laundry treatment device disclosed in the present invention;
图4为构建均匀负载测试环境的流程图;Figure 4 is a flowchart of building a uniform load test environment;
图5为构建偏载测试环境的流程图。Figure 5 is a flow chart for constructing an off-load test environment.
本发明的实施方式Embodiments of the invention
为了使本发明的目的、技术方案及优点更加清楚明白,以下将结合附图和实施例,对本发明作进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the following will further describe the present invention in detail with reference to the accompanying drawings and embodiments.
需要说明的是,在本发明的描述中,术语“上”、“下”、“左”、“右”、“竖”、“横”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that in the description of the present invention, the terms “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner”, “outer”, etc. indicate directions or positions The term of relationship is based on the direction or position relationship shown in the drawings, which is only for ease of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Restrictions on the invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
如图1所示为衣物处理设备的示意性图示,该衣物处理设备在这个实施例中是洗衣机。但本领域普通技术人员能够毫无疑义地理解,其它未具体描述的家用/商用洗衣机、干衣机、洗衣干衣机,以及其他适用于本发明的衣物处理设备也将包括在本发明的保护范围内。Fig. 1 is a schematic illustration of a laundry treatment device, which in this embodiment is a washing machine. However, those of ordinary skill in the art can understand without any doubt that other household/commercial washing machines, dryers, washer dryers, and other laundry treatment equipment suitable for the present invention will also be included in the protection of the present invention. Within range.
洗衣机有几个基本组成部分:洗涤部分、传动部分、支承部分、给排水部分和操作控制部分。其中,洗涤部分主要包括内筒10、外筒等主体部件。传动部分包括波轮14、电机、皮带轮和皮带部件等,支承部分则包括减振器、外箱体及底脚等部件。操作控制部分则包括主控制器、水位控制器和温度控制器等部件。参见图1,洗涤部件中的内筒10由内筒本体11、底板12以及平衡环13等多个部分组成,其中内筒本体11是由抛光金属薄板经落料、冲孔、卷制成型的圆筒,金属薄板搭接处形成扣缝15。底板12也同样由抛光金属薄板经下料冲孔而成,内筒本体11和底板12焊接成一体。洗涤时,洗涤液通过开设在内筒本体11上的孔进入内筒10浸泡洗刷衣物;脱水时,衣物上的残留液体通过这些小孔甩出。The washing machine has several basic components: washing part, transmission part, supporting part, water supply and drainage part and operation control part. Among them, the washing part mainly includes main parts such as an inner tube 10 and an outer tube. The transmission part includes the pulsator 14, the motor, the pulley and the belt components, and the supporting part includes the shock absorber, the outer box, and the foot. The operation control part includes the main controller, water level controller and temperature controller. Referring to Figure 1, the inner cylinder 10 in the washing component is composed of an inner cylinder body 11, a bottom plate 12, and a balance ring 13, among which the inner cylinder body 11 is formed by blanking, punching, and rolling a polished metal sheet A buckle seam 15 is formed at the overlap of the metal sheet. The bottom plate 12 is also formed by punching a polished metal thin plate, and the inner cylinder body 11 and the bottom plate 12 are welded into one body. When washing, the washing liquid enters the inner tube 10 through the holes opened in the inner tube body 11 to soak and wash the clothes; when dehydrating, the residual liquid on the clothes is thrown out through these small holes.
在这个实施例中对内筒强度进行检测,主要指测试内筒本体卷制成型时形成的扣缝。但本领域普通技术人员能够毫无疑义地理解,在特定的条件下,其它未具体描述的形成在内筒上的缝,如内筒本体和底板之间的焊缝,以及其它类似的衣物处理设备中的焊缝,也将包括在本发明的保护范围内。In this embodiment, testing the strength of the inner cylinder mainly refers to testing the buckle formed when the inner cylinder body is rolled. However, those of ordinary skill in the art can understand without any doubt that under certain conditions, other unspecified seams formed on the inner cylinder, such as the weld between the inner cylinder body and the bottom plate, and other similar clothing treatments The weld in the equipment will also be included in the protection scope of the present invention.
参见图3所示,在本实施例中检测内筒强度时,基于内筒动态运行条件下的应力集中区域的实际应力值对有限元分析结果进行逆向校正,并得到校正有限元分析结果,使得校正有限元分析结果与真实应力分布趋近,基本等同于真实应力分布,从而为后续的设计、生产、维修提供可靠的数据基础。具体来说,包括以下步骤:获取设置于内筒上的应变传感器(如图1中20所示)的检测值,并将采集到的检测值转化生成设置有应变传感器处的内筒的实际应力值。得到实际应力值后,对静态状态下的初始有限元分析前处理参数进行逆向校正。执行校正有限元分析,如果校正有限元分析结果中对应应变传感器的节点的应力值与生成的实际应力值的重合度大于等于设定重合度,则基于校正有限元分析结果生成内筒强度校正模型。如果校正有限元分析结果中对应应变传感器的节点的应力值与生成的实际应力值的重合度小于设定重合度,则再次对静态状态下的初始有限元分析前处理参数进行逆向校正,执行校正有限元分析,重复上述步骤直至校正有限元分析结果中对应应变传感器的节点的应力值与生成的实际应力值的重合度大于等于设定重合度。应变传感器20优选设置在内筒本体的扣缝15处。设定重合度可以根据实际生产的精度需求进行调整。As shown in Fig. 3, when the strength of the inner cylinder is detected in this embodiment, the finite element analysis result is reverse corrected based on the actual stress value of the stress concentration area under the dynamic operating conditions of the inner cylinder, and the corrected finite element analysis result is obtained, so that The corrected finite element analysis result is close to the real stress distribution, which is basically equivalent to the real stress distribution, so as to provide a reliable data basis for subsequent design, production, and maintenance. Specifically, it includes the following steps: Obtain the detection value of the strain sensor (shown as 20 in Figure 1) installed on the inner cylinder, and transform the collected detection value into the actual stress of the inner cylinder where the strain sensor is installed value. After the actual stress value is obtained, the pre-processing parameters of the initial finite element analysis in the static state are reversely corrected. Perform a calibrated finite element analysis. If the overlap between the stress value of the node corresponding to the strain sensor in the calibrated finite element analysis result and the actual stress value generated is greater than or equal to the set overlap, the inner cylinder strength calibration model is generated based on the calibrated finite element analysis result . If the coincidence degree between the stress value of the node corresponding to the strain sensor and the actual stress value generated in the corrected finite element analysis result is less than the set coincidence degree, the initial finite element analysis pre-processing parameters in the static state shall be reverse corrected again and the correction shall be performed For finite element analysis, repeat the above steps until the overlap between the stress value of the node corresponding to the strain sensor in the finite element analysis result and the actual stress value generated is greater than or equal to the set overlap. The strain sensor 20 is preferably arranged at the button seam 15 of the inner cylinder body. The set coincidence degree can be adjusted according to the actual production accuracy requirements.
为准确检测内筒强度,首先进行内筒的初始有限元分析。初始有限元分析主要用于检测内筒静态条件下的强度,初始有限元分析包括前处理和数值分析两个步骤。前处理时,首先输入描述内筒几何、材料属性、载荷和边界条件的数据。其次输入单元类型和单元疏密度,由现有的有限元分析软件执行自动划分有限元网格。在此步骤中,需要选择并确定一个或多个单元列式以适应有限元分析软件中的数学模型,并确定有限元模型所选区域的单元应有的大小。进一步进入数值分析,有限元分析软件根据前处理参数生成描述单元性能的矩阵,并把这些矩阵组合成表示有限元结构的大量矩阵方程,然后求解。在本实施例中,即得到内筒每个节点上的场量值,即每个节点上的应力值,也就是初始有限元分析结果。In order to accurately detect the strength of the inner cylinder, the initial finite element analysis of the inner cylinder is performed first. The initial finite element analysis is mainly used to detect the strength of the inner cylinder under static conditions. The initial finite element analysis includes two steps: pre-processing and numerical analysis. In the pre-processing, first input data describing the geometry of the inner cylinder, material properties, loads and boundary conditions. Next, enter the element type and element density, and the existing finite element analysis software will automatically divide the finite element mesh. In this step, it is necessary to select and determine one or more element formulations to adapt to the mathematical model in the finite element analysis software, and determine the size of the element in the selected area of the finite element model. Further into the numerical analysis, the finite element analysis software generates a matrix describing the performance of the unit according to the pre-processing parameters, and combines these matrices into a large number of matrix equations representing the finite element structure, and then solves them. In this embodiment, the field value at each node of the inner cylinder, that is, the stress value at each node, is obtained, that is, the initial finite element analysis result.
为提供逆向校正的准确数据基础,首先对初始有限元分析结果进行筛选,选取其中应力集中分布的节点。一种可选的筛选方式是:设定应力预设值。将初始有限元分析结果中每个节点的应力值与应力预设值比较。当某个节点的应力值大于应力预设值时,将对应的节点筛选出作为应力集中分布的节点。应力集中分布的节点是指内筒中应力局部增高的位置。在应力集中分布的节点处,内筒本体容易产生疲劳裂纹,或者发生静载断裂。In order to provide an accurate data basis for reverse correction, the initial finite element analysis results are first screened, and the nodes where the stress is concentrated are selected. An optional screening method is to set a preset stress value. The stress value of each node in the initial finite element analysis result is compared with the preset stress value. When the stress value of a certain node is greater than the preset stress value, the corresponding node is screened out as the node with concentrated stress distribution. The node where the stress is concentrated is the location where the stress in the inner cylinder increases locally. At the nodes where the stress is concentrated, the inner cylinder body is prone to fatigue cracks or static load fractures.
在选取出应力集中分布的节点后,获得应力集中分布的节点的坐标。进一步获得与应力集中分布的节点对应的内筒中的具体位置,在其中一个应力集中分布的点对应的内筒位置的两侧分别设置一个应变传感器20。应变传感器20是基于测量物体受力变形所产生的应变的一种传感器。电阻应变片是其中最常采用的传感元件,是一种能将机械构件上应变的变化转化为电阻变化的传感元件,从而将应力变化转化为电信号。应变传感器20可以与上位机通信,将检测信号输出,并由上位机生成实际应力值。应变传感器与上位机之间的通信可以采用有线通信或无线通信的方式,在此不对通信协议进行进一步限定,可以在现有技术中应用于物联网领域或者传感器与数据处理设备之间的通信协议中进行选择。After selecting the nodes where the stress is concentrated, the coordinates of the nodes where the stress is concentrated are obtained. The specific position in the inner cylinder corresponding to the node of the stress concentration distribution is further obtained, and a strain sensor 20 is respectively provided on both sides of the position of the inner cylinder corresponding to one of the stress concentration distribution points. The strain sensor 20 is a sensor based on measuring the strain produced by the deformation of an object under a force. Resistance strain gauge is one of the most commonly used sensing elements. It is a sensing element that can convert changes in strain on mechanical components into changes in resistance, thereby converting changes in stress into electrical signals. The strain sensor 20 can communicate with the upper computer to output the detection signal, and the upper computer generates the actual stress value. The communication between the strain sensor and the host computer can be wired communication or wireless communication. The communication protocol is not further limited here, and it can be used in the field of Internet of Things or the communication protocol between sensors and data processing equipment in the prior art To choose from.
根据初始有限元分析结果,内筒本体中,尤其是内筒本体的扣缝处可能存在多个应力集中分布的节点,则获得多个应力集中分布的节点的坐标。针对这种情况,则优选在每一个应力集中的点对应的内筒内的位置的周围均对称设置至少两个应变传感器。布设的应变传感器的数量越多并生成的检测值也越多,分析结果将越趋于实际情况,可信度也越高。但是受到测试设备接口数量以及数据处理量的限制,通常优选在其中选择两个或四个应力集中分布的节点。并在每一个对应应力集中分布的节点的内筒位置的两侧分别布设一个应变传感器。在此定义的“两侧”,是指以选择的应力集中分布的节点所在坐标为基点,内筒本体的径向为参考方向的左右两侧。如图1所示,由于设置有多个应变传感器,为了便于数据传输,每一个应变传感器20通过通信线缆连接设置在内筒底板12中心轴线上的应变数据探测器30。如图2所示,应变数据探测器30用于接收每一个应变传感器20的检测值,并将检测值通过有线或无线通信的方式传输给上位机40。应变数据探测器30和上位机40之间优选采用USB串行通信或者WIFI无线通信。上位机40中存储有将检测值转化为动态检测结果,即实际应力值的数据处理程序。上位机40可以是具有数据处理能力的计算机、也可以是以手机、平板电脑为代表的移动终端,还可以是服务器或者远程服务器,甚至是具有数据处理能力的可穿戴设备,在此不再进行进一步限定。According to the results of the initial finite element analysis, there may be multiple stress-concentrated nodes in the inner cylinder body, especially the buckle seam of the inner cylinder body, and the coordinates of multiple stress-concentrated nodes are obtained. In view of this situation, at least two strain sensors are preferably arranged symmetrically around the position in the inner cylinder corresponding to each stress concentration point. The more the number of strain sensors deployed and the more detection values generated, the more the analysis results will be more realistic and the higher the credibility. However, due to the limitation of the number of test equipment interfaces and the amount of data processing, it is usually preferable to select two or four nodes with concentrated stress distribution. A strain sensor is respectively arranged on both sides of the inner cylinder position of each node corresponding to the stress concentration distribution. The "both sides" defined here refers to the left and right sides of the reference direction based on the coordinates of the selected stress concentration distribution node and the radial direction of the inner cylinder body. As shown in FIG. 1, since multiple strain sensors are provided, in order to facilitate data transmission, each strain sensor 20 is connected to a strain data detector 30 arranged on the central axis of the inner cylinder bottom plate 12 through a communication cable. As shown in FIG. 2, the strain data detector 30 is used to receive the detection value of each strain sensor 20 and transmit the detection value to the upper computer 40 through wired or wireless communication. The strain data detector 30 and the host computer 40 preferably adopt USB serial communication or WIFI wireless communication. The upper computer 40 stores a data processing program that converts the detection value into a dynamic detection result, that is, the actual stress value. The upper computer 40 can be a computer with data processing capabilities, or a mobile terminal represented by mobile phones and tablets, or a server or remote server, or even a wearable device with data processing capabilities. Further limit.
应变传感器在内筒本体内布设完毕后,进一步模拟测试环境。测试环境主要是为了模拟洗衣机的各种运行状态。尤其是模拟其在高速脱水时的运行状态,以测试极限状态下内筒本体,尤其是扣缝处的强度。优选的,至少创造两种模拟测试环境。第一种为均匀负载测试环境。如图4所示,构建均匀负载测试环境包括以下步骤:根据内筒容量确定内筒的额定负载重量;测定最高转速下额定负载的含水率,并计算含水重量;制作模拟负载,模拟负载的重量为额定负载重量与含水重量之和,将模拟负载均匀固定在内筒本体的内壁上并环绕内筒本体的内壁,控制洗衣机工作在最高转速,如工作在脱水模式并保持最高转速,即均匀负载模拟测试环境。其中含水率为额定负载中所含水分与总重量之比。测定最高转速下额定负载的含水率选用现有技术中的已有测定方式,在此不作限定。模拟负载优选由橡胶材料制成。第二种为偏载测试环境。如图5所示,构建偏载测试环境,包括以下步骤:在脱水过程中,测定内筒的最大偏载量,即可承受偏载状态下的负载重量。测定内筒最大偏载量时,需要注意确保内筒不与安全吊杆发生碰撞。制作模拟负载,模拟负载的重量为最大偏载量,将模拟负载固定在内筒本体的扣缝处;所布设的模拟负载优选沿内筒本体的扣缝对称分布,并完全覆盖扣缝。控制洗衣机工作在最高转速,如控制洗衣机工作在脱水模式并保持最高转速,即偏载测试环境。After the strain sensor is installed in the inner cylinder body, the test environment is further simulated. The test environment is mainly to simulate various operating states of the washing machine. In particular, it simulates its running state during high-speed dehydration to test the strength of the inner cylinder body under extreme conditions, especially the buckle seam. Preferably, at least two simulated test environments are created. The first is a uniform load test environment. As shown in Figure 4, the construction of a uniform load test environment includes the following steps: determine the rated load weight of the inner cylinder according to the inner cylinder capacity; determine the moisture content of the rated load at the highest speed, and calculate the moisture weight; make a simulated load, and simulate the weight of the load It is the sum of the rated load weight and the moisture weight, and the simulated load is evenly fixed on the inner wall of the inner tube body and around the inner wall of the inner tube body to control the washing machine to work at the highest speed, such as working in the dehydration mode and maintaining the highest speed, that is, uniform load Simulate the test environment. The moisture content is the ratio of the moisture content in the rated load to the total weight. To determine the moisture content of the rated load at the highest speed, an existing measurement method in the prior art is selected, which is not limited here. The simulated load is preferably made of rubber material. The second is the eccentric load test environment. As shown in Figure 5, the construction of an eccentric load test environment includes the following steps: During the dehydration process, the maximum eccentric load of the inner cylinder is measured, and the load weight under the eccentric load can be withstood. When determining the maximum eccentric load of the inner cylinder, care must be taken to ensure that the inner cylinder does not collide with the safety boom. Make a simulated load, the weight of the simulated load is the maximum eccentric load, and the simulated load is fixed at the buckle seam of the inner cylinder body; the simulated load is preferably distributed symmetrically along the buckle seam of the inner cylinder body and completely covers the buckle seam. Control the washing machine to work at the highest speed, such as controlling the washing machine to work in the dehydration mode and maintain the highest speed, that is, the partial load test environment.
上位机获取每一种模拟测试环境下多个应变传感器的检测值,并进行数据处理生成应力集中分布的点的实际应力值。采用实际应力值对初始有限元分析结果进行逆向校正。逆向校正也可以采用两种方式,第一种逆向校正包括以下步骤:计算各个应力集中分布的点的实际应力值与对应的初始有限元分析结果中对应节点的应力值的差值,并将多个差值与预设差值进行比较。当其中一个差值大于预设差值时,则认为二者重合度小于设定重合度。修正初始有限元分析前处理步骤中的一个或多个参数。参数包括但不限于内筒几何、载荷和边界条件的数据、单元疏密度,并执行校正有限元分析,计算各个应力集中分布的点的实际应力值与对应的校正有限元分析结果中对应节点的应力值的差值,并将多个差值与预设差值进行比较。如果多个差值均小于等于预设差值,即二者之间的重合度大于等于设定重合度,满足预期要求,则保存校正有限元分析结果,并将校正有限元分析结果作为洗衣机内筒强度的分析结果,并进一步作为后续维修、生产、设计的数据基础。如果所有的应变传感器均设置在扣缝处,则结果极为洗衣机内筒扣缝强度的分析结果。如果多个差值中还存在至少一个差值大于预设差值,则认为二者之间的重合度依旧小于设定重合度,则再次修正初始有限元分析前处理步骤中的一个或多个参数,再次执行校正有限元分析,直至所有差值均小于等于预设差值。第二种逆向校正包括以下步骤:将各个应力集中分布的点的实际应力值作为前处理参数输入至有限元分析软件的数学模型中,有限元分析软件自动基于多个实际应力值得到一个简单数据矩阵,进一步通过趋近与拟合计算初始有限元分析结果与实际应力值的重合度,根据重合度自动调整初始有限元分析中的前处理参数并执行校正有限元分析,直至校正有限元分析的结果与实际应力值之间的重合度达到设定重合度,即大于等于设定重合度,二者无限趋近,保存校正有限元分析结果,并将校正有限元分析结果作为洗衣机内筒强度的分析结果,即生成内筒强度校正模型,作为后续维修、生产、设计的数据基础。内筒强度校正模型可以是云图,也可以数据表或者数据库。The host computer obtains the detection values of multiple strain sensors in each simulated test environment, and performs data processing to generate the actual stress values of the points where the stress is concentrated. The actual stress value is used to reversely correct the initial finite element analysis results. There are also two methods for reverse correction. The first reverse correction includes the following steps: calculate the difference between the actual stress value of each stress concentration distribution point and the corresponding node stress value in the corresponding initial finite element analysis result, and add more The difference is compared with the preset difference. When one of the differences is greater than the preset difference, the coincidence degree of the two is considered to be less than the set coincidence degree. Correct one or more parameters in the pre-processing step of the initial finite element analysis. Parameters include but are not limited to the inner cylinder geometry, load and boundary condition data, element density, and perform corrected finite element analysis, calculate the actual stress value of each stress concentration distribution point and the corresponding node in the corresponding corrected finite element analysis result The difference between the stress values, and compare multiple differences with preset differences. If multiple differences are less than or equal to the preset difference, that is, the coincidence degree between the two is greater than or equal to the set coincidence degree, and meets the expected requirements, save the corrected finite element analysis result, and use the corrected finite element analysis result as the washing machine The analysis result of the cylinder strength will be further used as the data basis for subsequent maintenance, production and design. If all the strain sensors are set at the buckle seam, the result is the analysis result of the seam strength of the inner cylinder of the washing machine. If at least one of the differences is greater than the preset difference, it is considered that the degree of coincidence between the two is still less than the set degree of coincidence, and one or more of the preprocessing steps of the initial finite element analysis are corrected again Parameters, perform the corrected finite element analysis again until all differences are less than or equal to the preset differences. The second type of reverse correction includes the following steps: input the actual stress value of each stress concentration distribution point as a pre-processing parameter into the mathematical model of the finite element analysis software, and the finite element analysis software automatically obtains a simple data based on multiple actual stress values The matrix is further used to calculate the coincidence degree of the initial finite element analysis result and the actual stress value through approximation and fitting. According to the coincidence degree, the pre-processing parameters in the initial finite element analysis are automatically adjusted and the finite element analysis is corrected until the finite element analysis is corrected. The coincidence degree between the result and the actual stress value reaches the set coincidence degree, that is, greater than or equal to the set coincidence degree, and the two approach infinitely. Save the corrected finite element analysis result, and use the corrected finite element analysis result as the strength of the washing machine inner cylinder The result of the analysis is to generate the inner cylinder strength correction model as the data basis for subsequent maintenance, production and design. The inner cylinder strength correction model can be a cloud image, a data table or a database.
在上述实施例中,应变传感器的设置位置是基于初始有限元分析结果。实际上,应力局部增高的现象一般出现在内筒形状急剧变化的地方,如缺口、孔洞、沟槽以及有刚性约束处。因此,也可以直接将应变传感器直接设置在内筒本体扣缝处,沿自前端板至底板的轴线方向依次均匀分布呈四行,每一行均包括两个以扣缝为中心线对称设置在扣缝两侧的应变传感器,并计算每一行应变传感器的检测应力值的平均值,以平均值作为实际应力值。这种方式是一种简化方式。In the above embodiment, the installation position of the strain sensor is based on the initial finite element analysis result. In fact, the phenomenon of local increase in stress generally occurs in places where the shape of the inner cylinder changes sharply, such as notches, holes, grooves, and rigid constraints. Therefore, the strain sensors can also be directly installed at the buckle seam of the inner cylinder body, and they are evenly distributed in four rows along the axial direction from the front end plate to the bottom plate. Each row includes two buckles arranged symmetrically with the buckle seam as the center line. Strain sensors on both sides of the seam, and calculate the average value of the detected stress value of each row of strain sensors, and use the average value as the actual stress value. This way is a simplified way.
本发明所公开的衣物处理设备内筒强度检测方法,一方面充分考虑内筒动态运行对扣缝强度的影响,基于实际应力值对初始有限元分析结果进行逆向校正,所得到的校正有限元分析结果与真实情况趋合度高,强度分析结果更为准确并生成后续生产、维修和设计的准确数据基础;另一方面,整个测试过程中并未破坏内筒结构的单一化,检测方式更为合理可靠。The method for detecting the strength of the inner cylinder of the clothing treatment equipment disclosed in the present invention, on the one hand, fully considers the impact of the dynamic operation of the inner cylinder on the buckle seam strength, and performs reverse correction on the initial finite element analysis result based on the actual stress value, and the obtained correction finite element analysis The result is highly convergent with the real situation, the strength analysis result is more accurate, and an accurate data basis for subsequent production, maintenance and design is generated; on the other hand, the unity of the inner cylinder structure is not destroyed during the entire test process, and the detection method is more reasonable reliable.
本发明同时公开一种用于衣物处理设备的内筒,其中,所述内筒的强度采用如上述实施例所详细描述的内筒强度检测方法进行检测。内筒强度检测方法的详细步骤参见上述实施例和说明书附图的详细描述和描绘,在此不再赘述。采用上述强度检测方法进行检测的内筒可以达到同样的技术效果。The present invention also discloses an inner tube for a laundry treatment device, wherein the strength of the inner tube is detected using the inner tube strength detection method described in detail in the above embodiment. For the detailed steps of the method for detecting the strength of the inner cylinder, refer to the detailed description and depiction of the above-mentioned embodiment and the accompanying drawings, and will not be repeated here. The same technical effect can be achieved by adopting the above-mentioned intensity detection method to detect the inner cylinder.
本发明同时公开一种衣物处理设备,其中,所述衣物处理设备中的内筒的强度采用如上述实施例所详细描述的内筒强度检测方法进行检测。内筒强度检测方法的详细步骤参见上述实施例和说明书附图的详细描述和描绘,在此不再赘述。采用上述强度检测方法的衣物处理设备可以达到同样的技术效果。The present invention also discloses a clothes treatment device, wherein the strength of the inner tube in the clothes treatment device is detected using the inner tube strength detection method described in detail in the above embodiment. For the detailed steps of the method for detecting the strength of the inner cylinder, refer to the detailed description and depiction of the above-mentioned embodiment and the accompanying drawings, and will not be repeated here. The laundry treatment equipment adopting the above-mentioned intensity detection method can achieve the same technical effect.
以上实施例仅用以说明本发明的技术方案,而非对其进行限制;尽管参照前述实施例对本发明进行了详细的说明,对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明所要求保护的技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, for those of ordinary skill in the art, the technical solutions of the foregoing embodiments can still be described. The recorded technical solutions are modified, or some of the technical features are equivalently replaced; these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions claimed by the present invention.

Claims (10)

  1. 一种衣物处理设备内筒强度检测方法,其特征在于,所述内筒上设置有应变传感器,包括以下步骤:A method for detecting the strength of an inner cylinder of a clothing treatment device, characterized in that a strain sensor is arranged on the inner cylinder, and includes the following steps:
    获取所述应变传感器的检测值并生成实际应力值;Acquiring the detection value of the strain sensor and generating the actual stress value;
    基于所述实际应力值对内筒强度的初始有限元分析前处理参数进行逆向校正;Reversely correct the pre-processing parameters of the initial finite element analysis of the inner cylinder strength based on the actual stress value;
    执行校正有限元分析直至校正有限元分析结果中对应所述应变传感器的节点的应力值与所述实际应力值的重合度大于等于设定重合度;Performing a calibrated finite element analysis until the coincidence degree of the stress value of the node corresponding to the strain sensor in the calibration finite element analysis result and the actual stress value is greater than or equal to the set coincidence degree;
    生成内筒强度校正模型。Generate the inner cylinder strength correction model.
  2. 根据权利要求1所述的衣物处理设备内筒强度检测方法,其特征在于,所述获取所述应变传感器的检测值并生成实际应力值的步骤包括: The method for detecting the strength of the inner cylinder of the clothes treatment device according to claim 1, wherein the step of obtaining the detection value of the strain sensor and generating the actual stress value comprises:
    在模拟测试环境下获取设置在内筒本体扣缝处的应变传感器的检测值。Under the simulated test environment, the detection value of the strain sensor installed at the buckle seam of the inner cylinder body is obtained.
  3. 根据权利要求2所述的衣物处理设备内筒强度检测方法,其特征在于,所述模拟测试环境包括均匀负载测试环境,构建所述均匀负载测试环境包括以下步骤:The method for detecting the strength of the inner cylinder of a laundry treatment device according to claim 2, wherein the simulated test environment comprises a uniform load test environment, and the construction of the uniform load test environment includes the following steps:
    根据内筒容量确定内筒的额定负载重量;Determine the rated load weight of the inner cylinder according to the inner cylinder capacity;
    测定最高转速下额定负载的含水率,并计算含水量;Measure the moisture content of the rated load at the highest speed and calculate the moisture content;
    制作模拟负载,所述模拟负载的重量为额定负载重量与含水量之和;Make a simulated load, where the weight of the simulated load is the sum of the rated load weight and the moisture content;
    将模拟负载均匀固定在所述内筒本体的内壁上并环绕内筒本体的内壁;Uniformly fix the simulated load on the inner wall of the inner cylinder body and surround the inner wall of the inner cylinder body;
    控制衣物处理设备工作在最高转速。Control the clothes processing equipment to work at the highest speed.
  4. 根据权利要求2所述的衣物处理设备内筒强度检测方法,其特征在于,所述模拟测试环境包括偏载测试环境,构建所述偏载测试环境包括以下步骤:The method for detecting the strength of the inner cylinder of a laundry treatment device according to claim 2, wherein the simulated test environment comprises an unbalanced load test environment, and constructing the unbalanced load test environment comprises the following steps:
    测定内筒的最大偏载量;Determine the maximum eccentric load of the inner cylinder;
    制作模拟负载,所述模拟负载的重量为最大偏载量;Making a simulated load, the weight of the simulated load being the maximum eccentric load;
    将模拟负载固定在内筒本体扣缝处;Fix the simulated load at the buckle seam of the inner cylinder body;
    控制衣物设备工作在最高转速。Control the clothing equipment to work at the highest speed.
  5. 根据权利要求3或4任一项所述的衣物处理设备内筒强度检测方法,其特征在于:The method for detecting the strength of the inner cylinder of a laundry treatment device according to any one of claims 3 or 4, wherein:
    所述获取所述应变传感器的检测值并生成实际应力值的步骤还包括:The step of obtaining the detection value of the strain sensor and generating the actual stress value further includes:
    其中,所述应变传感器采用以下方法布设:Wherein, the strain sensor is arranged by the following method:
    在初始有限元分析结果中筛选出应力集中分布的节点;In the initial finite element analysis results, select the nodes with concentrated stress distribution;
    获得应力集中分布的节点的坐标;Obtain the coordinates of the nodes where the stress is concentrated;
    在内筒内对应所述应力集中分布的节点的位置对称设置应变传感器。Strain sensors are symmetrically arranged at the positions of the nodes corresponding to the stress concentration distribution in the inner cylinder.
  6. 根据权利要求5所述的衣物处理设备内筒强度检测方法,其特征在于: 所述获取所述应变传感器的检测值并生成实际应力值步骤还包括:The method for detecting the strength of the inner cylinder of the clothes treatment equipment according to claim 5, wherein: the step of obtaining the detection value of the strain sensor and generating the actual stress value further comprises:
    当初始有限元分析结果中筛选出多个应力集中分布的节点时,在内筒内对应每一个应力集中分布的节点的位置处均对称设置一组应变传感器;When multiple stress-concentrated nodes are selected from the initial finite element analysis results, a set of strain sensors are set symmetrically at the position of each stress-concentrated node in the inner cylinder;
    应变数据探测器接收每一个应变传感器的检测值,并将检测值传输给上位机,所述上位机生成实际应力值。The strain data detector receives the detection value of each strain sensor and transmits the detection value to the upper computer, which generates the actual stress value.
  7. 根据权利要求6所述的衣物处理设备内筒强度检测方法,其特征在于:The method for detecting the strength of the inner cylinder of a clothes treatment device according to claim 6, wherein:
    所述基于所述实际应力值对内筒强度的初始有限元分析前处理参数进行逆向校正步骤包括:The step of performing reverse correction on the initial finite element analysis pre-processing parameters of the inner cylinder strength based on the actual stress value includes:
    计算各个应力集中分布的点的实际应力值与初始有限元分析结果中对应节点的应力值的差值;Calculate the difference between the actual stress value of each stress concentration distribution point and the corresponding node stress value in the initial finite element analysis result;
    将多个差值分别与预设差值进行比较;Compare multiple differences with preset differences;
    当其中一个差值大于预设值时,修正初始有限元分析前处理步骤中的一个或多个参数。When one of the differences is greater than the preset value, one or more parameters in the pre-processing step of the initial finite element analysis are corrected.
  8. 根据权利要求6所述的衣物处理设备内筒强度检测方法,其特征在于:The method for detecting the strength of the inner cylinder of a clothes treatment device according to claim 6, wherein:
    所述基于所述实际应力值对内筒强度的初始有限元分析前处理参数进行逆向校正包括:The reverse correction of the initial finite element analysis pre-processing parameters of the inner cylinder strength based on the actual stress value includes:
    将各个应力集中分布的点的实际应力值作为前处理参数输入至有限元分析软件的数学模型中;Input the actual stress value of each stress concentration distribution point as the pre-processing parameter into the mathematical model of the finite element analysis software;
    有限元分析软件基于多个实际应力值得到数据矩阵;The finite element analysis software obtains a data matrix based on multiple actual stress values;
    计算初始有限元分析结果与实际应力值的重合度;Calculate the coincidence degree between the initial finite element analysis result and the actual stress value;
    根据所述重合度调整初始有限元分析中的前处理参数。Adjust the pre-processing parameters in the initial finite element analysis according to the coincidence degree.
  9. 一种衣物处理设备内筒,其特征在于,采用如权利要求1至8任一项所述的衣物处理设备内筒强度检测方法。An inner tube of a clothes treatment device, characterized in that the method for detecting the strength of the inner tube of a clothes treatment device according to any one of claims 1 to 8 is adopted.
  10. 一种衣物处理设备,其特征在于,采用如权利要求1至8任一项所述的衣物处理设备内筒强度检测方法。A clothing treatment device, characterized in that the method for detecting the strength of the inner cylinder of the clothing treatment device according to any one of claims 1 to 8 is adopted.
PCT/CN2020/077709 2019-03-21 2020-03-04 Strength detection method for inner tub of laundry treating device, and inner tub and laundry treating device WO2020187022A1 (en)

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