WO2020184808A1 - Rechargeable water pump - Google Patents

Rechargeable water pump Download PDF

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Publication number
WO2020184808A1
WO2020184808A1 PCT/KR2019/016469 KR2019016469W WO2020184808A1 WO 2020184808 A1 WO2020184808 A1 WO 2020184808A1 KR 2019016469 W KR2019016469 W KR 2019016469W WO 2020184808 A1 WO2020184808 A1 WO 2020184808A1
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WO
WIPO (PCT)
Prior art keywords
coupled
gear
plate
power transmission
transmission shaft
Prior art date
Application number
PCT/KR2019/016469
Other languages
French (fr)
Korean (ko)
Inventor
조진혁
김태우
Original Assignee
(주)아이에이치피엠
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Filing date
Publication date
Application filed by (주)아이에이치피엠 filed Critical (주)아이에이치피엠
Publication of WO2020184808A1 publication Critical patent/WO2020184808A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/021Units comprising pumps and their driving means containing a coupling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2210/00Working fluids
    • F05D2210/10Kind or type
    • F05D2210/11Kind or type liquid, i.e. incompressible
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/40Transmission of power
    • F05D2260/403Transmission of power through the shape of the drive components
    • F05D2260/4031Transmission of power through the shape of the drive components as in toothed gearing

Definitions

  • the present invention relates to a rechargeable water pump, and more particularly, a rechargeable motor is installed inside the pumping body, and a coupling is installed in the motor installed inside the pumping body, so that power is lost when power is transmitted from the pumping body to the pump. It relates to a rechargeable water dispenser that is minimized.
  • the inflow is installed in the screw pipe 11 in which a water outlet 11a is formed on one side and a strainer 11b is installed on the other side so as to rotate by the strong water pressure of water;
  • the shaft of the screw 10 is connected to the outer central part, and an internal gear 20 installed at one end of the screw pipe 11 so as to be rotated by the rotation of the screw 10 is provided;
  • the driven gear 30 installed to be rotatable on one side of the shaft support 60 is engaged and connected to the inner gear 20;
  • the gear 41 of the water pump 40 is installed so as to be rotatable in the central part of the shaft support 60, and one end of the shaft is connected to the bearing 21 installed in the inner central part of the inner gear 20.
  • the water pump 40 is embedded in a case 50 in which one end of the screw pipe 11 and the flange portion thereof are coupled to each other by a fastening bolt 70, and the suction pipe 42 of the water pump 40
  • a water pump using hydraulic power is disclosed, characterized in that the water storage unit 43 is connected to one end of ).
  • the absorption port 1b is formed to be connected to the center of the pumping chamber 1a, and the discharge port 1c is connected to the upper part of the pumping chamber 1a. It is formed, and an impeller (1d) is installed inside the pumping chamber (1a), and the pumping unit (1) with a grounding protrusion (1i) at the bottom of the outer wall of the pumping chamber (1d) and the rotating shaft (2a) of the electric motor (2) are connected to the impeller (1d).
  • a cooling device made to communicate water between the storage chamber 3 and the pumping chamber 1a around the electric motor 2 by drilling a hole 7 to protect the outside of the power supply unit 8 of the electric motor 2
  • An electric water pump with a cover (9) and a packing (11) (11a) in the sealing part (9a) that connects with the storage chamber (3) and fastened with a bolt (10) and a nut (10a) to form a short circuit prevention part It is public.
  • the present invention was conceived to solve the above problems, and the cost is low, it is easy to manufacture, and a coupling is installed between the pumping body and the pump, and the straightness, concentricity, and advance angle of the coupling are easily adjusted. Therefore, it is intended to provide a rechargeable water pump that is easy to transmit power because the energy consumed in power transmission is small.
  • the present invention relates to a rechargeable water dispenser, and a pumping body 100 with a motor installed therein,
  • Consisting of a pump 200 that receives power from the motor of the pumping body 100 and introduces external water to discharge water to the outside,
  • the pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100) It is characterized in that the coupling (1) is installed between the motor and the pump 200 installed inside.
  • the present invention is inexpensive, easy to manufacture, and a coupling is installed between the pumping body and the pump, and the coupling easily adjusts the straightness, concentricity, and advancement angle so that the energy consumed in power transmission is small This ease of use has a remarkable effect.
  • Figure 2 is an internal photograph of the coupling installed in the present invention rechargeable water dispenser
  • Figure 3 is an external photograph of the coupling installed in the present invention rechargeable water dispenser
  • FIG. 4 is an exploded photograph of the coupling installed in the present invention rechargeable water dispenser
  • Figure 5 is a photograph of the cover of the coupling installed in the present invention rechargeable water dispenser
  • FIG. 6 is a photograph of a circular plate of a coupling installed in the present invention rechargeable water dispenser
  • FIG. 10 is a photograph showing a state in which a snap ring insertion groove is formed in the power transmission shaft coupled to the rotating plate of the present invention
  • FIG. 11 is a photograph showing a state in which a snap ring is coupled to the power transmission shaft of the cover of the present invention
  • gear 11 fastening body
  • cover 31 cover body
  • the present invention relates to a rechargeable water dispenser, and a pumping body 100 with a motor installed therein,
  • Consisting of a pump 200 that receives power from the motor of the pumping body 100 and introduces external water to discharge water to the outside,
  • the pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100) It is characterized in that the coupling (1) is installed between the motor and the pump 200 installed inside.
  • the coupling (1) is a gear 10 coupled to the rotation shaft of the motor
  • a circular plate 20 connected to the gear 10 to receive the power of the gear 10,
  • the circular plate 20 is made of a cover 30 coupled therein,
  • the cover 30 is coupled to the housing of the motor, and a power transmission shaft 40 is formed on the outside of the cover 30 and connected to the circular plate 20 inside the cover 30 to transmit power to the mechanical device. It is characterized in that the power transmission shaft 40 transmits power to the connection bar.
  • Figure 1 is a photograph of the present invention rechargeable water dispenser
  • Figure 2 is an internal photograph of the coupling installed in the present invention rechargeable water dispenser
  • Figure 3 is an external photograph of the coupling installed in the present invention rechargeable water dispenser
  • Figure 4 is in the present invention rechargeable water dispenser
  • An exploded picture of the coupling to be installed
  • Figure 5 is a photograph of the cover of the coupling installed in the present invention rechargeable water dispenser
  • Figure 6 is a photograph of the circular plate of the coupling installed in the present invention rechargeable water dispenser
  • Figure 7 is installed in the present invention rechargeable water dispenser
  • Figure 8 is a photograph of the gear teeth of the gear of the coupling installed in the present invention rechargeable water dispenser
  • Figure 9 is a photograph of a press manufacturing the rotating plate of the coupling cover of the present invention
  • Figure 10 is a rotating plate of the present invention
  • FIG. 11 is a
  • the present invention relates to a rechargeable water pump, in which a rechargeable motor is installed inside the pumping body, and a coupling is installed in the motor installed inside the pumping body, so that power loss is minimized when power is transmitted from the pumping body to the pump. It is about a water pump.
  • Water pumps that are generally used for irrigation or drainage are called agricultural water pumps, and are largely divided into simple pumps, reciprocating pumps, rotary pumps (rotary pumps), and special pumps. Centrifugal pumps are widely used as agricultural pumps, and are composed of impeller, casing, and ground packing.
  • the rechargeable water pump comprises a pumping body 100 having a motor installed therein, and a pump 200 receiving power from the motor of the pumping body 100 to inflow water from the outside and discharge water to the outside.
  • the pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100)
  • a coupling (1) is installed between the motor and the pump (200) installed inside.
  • An external battery for supplying power to a rechargeable motor installed inside the pumping body is provided outside the pumping body.
  • the coupling is coupled to a rotation shaft of a motor to transmit power to a mechanical device, and a gear 10 coupled to the rotation shaft of the motor and a circular plate connected to the gear 10 to receive the power of the gear 10 (20) and a cover 30 to which the circular plate 20 is coupled therein.
  • the cover 30 is coupled to the housing of the motor, and a power transmission shaft 40 is formed on the outside of the cover 30 and connected to the circular plate 20 inside the cover 30 to transmit power to the mechanical device. have.
  • the cover 30 is coupled to the center of the cover body 31, the rotation plate 32 rotatably coupled to the inside of the cover body 31, and the rotation plate ( 32) and rotates with the cover body 31 and is formed of a power transmission shaft 40 protruding to the outside.
  • the power transmission shaft is coupled by passing through the rotation plate and the cover body from the rear to the front, and the power transmission shaft is manufactured by punching, and the rear of the power transmission shaft is formed with a larger diameter than the front.
  • the rotating plate is formed and processed by a press, and the rotating plate has a cylindrical shape when the shape is processed by a press, but the upper part is open, and after the shape processing, a half-moon-shaped hole is processed to penetrate the front and rear of the rotating plate.
  • the power transmission shaft In the method of coupling the power transmission shaft of the cover and the rotation plate, after the rotation plate is connected to the rear of the cover, the power transmission shaft penetrates the cover and the rotation plate, and the rear is coupled to the rotation plate by welding.
  • the gear 10 is composed of a pipe-shaped fastening body 11 coupled to the rotation shaft of the motor, and a plurality of gear teeth 12 protruding from the outer periphery of the end portion of the fastening body 11.
  • gear teeth formed on the fastening body are formed at regular intervals, and the cross section is “ ”It is formed in a shape.
  • a round is formed between the gear teeth formed on the fastening body and the other gear teeth that are adjacent to each other, and is formed at 10 to 25°.
  • the gear has a bolt hole 13 formed on the outer periphery of the fastening body, so when it is coupled to the rotation shaft of the motor, first insert the fastening body of the gear to the rotation shaft and then insert the bolt into the bolt hole formed in the fastening body to rotate the shaft. To engage the gear.
  • the gear is to process a cylindrical metal material.
  • the cylindrical material is divided into upper and lower ends so that the diameter of the lower end is smaller than the diameter of the upper end.
  • the insertion hole is processed so that the rotation shaft of the motor is inserted through the top and bottom of the material.
  • a hole is formed in the outer periphery of the lower end of the material, and a screw surface is formed in the inner diameter of the hole to manufacture a gear.
  • the circular plate 20 to which the gear 10 is coupled has a coupling hole 21 formed at the center to correspond to the shape of the gear teeth 12 formed on the outer periphery of the gear 10.
  • the circular plate has a disk shape, and a plurality of protruding jaws 22 are radially formed at an end thereof, and the protruding jaws are coupled to a rotating plate coupled to a cover.
  • a coupling hole is formed in the rotating plate so that a plurality of protruding jaws formed on the circular plate can be inserted and coupled.
  • the gear when the gear is coupled to the rotating shaft of the motor and rotates together with the rotating shaft, the gear rotates the circular plate, and the circular plate is coupled to the rotating plate of the motor, so that the rotating plate also rotates.
  • the coupling hole formed in the circular plate is formed in a hexagonal star shape, and its cross section is “ ”It is formed in a shape.
  • the gear teeth part is inserted into the coupling hole of the circular plate to transmit power, and the gear teeth of the gear and the coupling hole of the circular plate are formed at intervals of 0.5 to 2 mm.
  • the gear teeth are formed to have a certain thickness in the longitudinal direction of the coupling body of the gear, and the circular plate is formed to have a thickness of 1/2 to 1/5 of the thickness of the gear teeth.
  • the thickness of the gear teeth of the gear coupled to the rotation shaft is thicker than that of the circular plate, so that power can be easily transmitted to each other.
  • the gear is made of a metal material
  • the circular plate is made of a metal material or a synthetic resin material.
  • the circular plate is made of a metal material, it is used where durability is required and an instantaneous force is required, and when the circular plate is made of a combined resin material, the load of the motor is minimized and the efficiency of power transmission is increased. Used for
  • the circular plate is shaped by forming a coupling hole in the center of the circular plate by a press, and protruding jaws are formed on both sides when the circular plate is shape-processed by the press, and the protruding jaw is bent by a worker by 90° using a hand tool. .
  • a rotating plate is manufactured, and the first step of manufacturing the rotating plate includes a material having a circular plate shape.
  • the raw material of the circular plate is processed by a press to form a semi-finished product of the rotating plate.
  • the semi-finished rotary plate shape processed by the press 400 is formed in a cylindrical shape with an open top, and a circular hole is formed on the lower surface of the semi-finished rotary plate.
  • the press 400 is made of a lower die 410 and an upper die 420, the lower die 410 has a cylindrical seating groove 411 formed on the upper surface, the inside of the seating groove 411 A circular hole 412 in a circular shape is formed on the lower surface.
  • the upper die 420 has a first pressing protrusion 421 having a cylindrical shape on its lower surface, and a second pressing protrusion having a cylindrical shape on the lower surface of the first pressing protrusion 421.
  • the diameter of the seating groove formed in the lower die is larger than that of the first pressing protrusion formed in the upper die, so that the first pressing protrusion is inserted into the seating groove.
  • the second pressing protrusion formed on the lower surface of the first pressing protrusion is inserted into a circular hole formed in the inner lower surface of the seating groove, and the second pressing protrusion and the circular hole have a diameter. Is formed identically. Therefore, the rotating plate formed by the press is formed in a cylindrical shape with an open top surface, but a circular hole is formed on the inner bottom surface.
  • a pair of arc-shaped arc holes are formed around the circular holes of the semi-finished rotating plate to form a rotating plate as a finished product.
  • the circular hole formed in the semi-finished product of the rotating plate is formed by a punching machine.
  • the cover body is molded into a mold.
  • the power transmission shaft is molded into a mold.
  • the power transmission shaft is formed in a cylindrical shape, the rear diameter is formed larger than the front diameter.
  • a screw surface is formed in front of the power transmission shaft, and a snap ring insertion groove 41 is formed in the outer periphery of the power transmission shaft.
  • a ring-shaped bearing is installed inside the cover body, and a rotary plate is placed at the rear of the bearing, and the open portion of the rotary plate is placed so as to look outside while being coupled to the cover body.
  • bearing is fixedly coupled to the cover body while being coupled to the power transmission shaft.
  • the power transmission shaft is forcibly coupled to pass through the cover body, the bearing and the rotating plate, and is coupled by a punching machine.
  • a snap ring 42 is coupled to the snap ring insertion groove 41 formed on the outer periphery of the power transmission shaft 40, and the snap ring insertion groove formed on the power transmission shaft is formed in front of the bearing seat.
  • the snap ring is coupled to the snap ring insertion groove. Accordingly, the bearing ring coupled to the power transmission shaft is not separated by the snap ring.
  • the rotating plate and the power transmission shaft are rotatably installed.
  • the circular plate has a hexagonal star-shaped coupling hole, but both sides of the coupling hole are formed with arc-shaped circular projections.
  • the arc protrusion formed on the circular plate is forcibly fitted into the arc hole formed in the rotating plate of the cover to be coupled, so that the rotating plate and the circular plate of the cover are coupled.
  • the circular plate is made of a metal material or a synthetic resin material.
  • the circular plate When the circular plate is made of a metal material, it is used in a place where durability is required or an instant force is required although the weight is heavy.
  • the circular plate is made of synthetic resin, it is light in weight, minimizes the load on the motor, and is used to increase power transmission efficiency.
  • the present invention is inexpensive, easy to manufacture, and a coupling is installed between the pumping body and the pump, and the coupling easily adjusts the straightness, concentricity, and advancement angle so that the energy consumed in power transmission is small This ease of use has a remarkable effect.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Rotary Pumps (AREA)

Abstract

The present invention relates to a rechargeable water pump comprising: a water pump main body (100) having a motor installed therein; and a pump (200) which receives power from the motor of the water pump main body (100) to receive external water and discharge the water to the outside. The pump (200) has a water inlet (210), which is formed on one side and receives the external water, and a water outlet (300), which is formed on the other side and discharges the water which has flowed into the pump (200) to the outside; and a coupling (1) is installed between the pump (200) and the motor installed inside the water pump main body (100). The present invention has the significant effects of being low-cost, being easy to manufacture, and having facilitated power transmission because the energy consumed for transmitting power is low, due to the straightness, concentricity, and angularity of the coupling installed between the water pump main body and the pump being easily adjusted.

Description

충전식 양수기Rechargeable water dispenser
본 발명은 충전식 양수기에 관한 것으로, 보다 상세하게는 양수기본체 내부에 충전식 모터가 설치되고, 양수기본체 내부에 설치된 모터에는 커플링이 설치되어 있어 양수기본체에서 펌프로 동력이 전달될 때 동력이 손실되는 것을 최소화되는 충전식 양수기에 관한 것이다.The present invention relates to a rechargeable water pump, and more particularly, a rechargeable motor is installed inside the pumping body, and a coupling is installed in the motor installed inside the pumping body, so that power is lost when power is transmitted from the pumping body to the pump. It relates to a rechargeable water dispenser that is minimized.
종래기술로서 등록특허공보 등록번호 제10-1011001호의 수력을 이용한 양수기에 의하면, 유입되는 강력한 물의 수압과, 서로 치합되어서 연결되는 기어를 포함하여 양수하도록 구성되어 있는 수력을 이용한 양수기에 있어서, 상기 유입되는 강력한 물의 수압에 의해서 회전되도록 일측에 물 배출구(11a)가 형성되고 타측에 걸름망(11b)이 설치된 스크루관(11)내에 스크루(10)가 설치되어 있고; 상기 스크루(10)의 축이 외측 중앙부에 연결되어 있고, 상기 스크루(10)의 회전에 의하여 회전되도록 스크루관(11) 내의 일단부에 설치된 내치기어(20)가 구비되어 있으며; 축 지지대(60)의 일측에 회전될 수 있도록 설치되어 있는 종동기어(30)가 상기 내치기어(20)에 치합되어서 연결되어 있고; 상기 축 지지대(60)의 중앙부에 회전할 수 있도록 설치되고, 축의 일단부가 내치기어(20)의 내측 중앙부에 설치된 베어링(21)에 연결 설치되어 있는 양수기(40)의 기어(41)가 상기 종동기어(30)에 치합되어 있으며; 일측 단부가 상기 스크루 관(11)의 일측 단부와 체결볼트(70)에 의해서 그 플랜지부가 서로 결합되어 있는 케이스(50) 내에 상기 양수기(40)가 내장되어 있고, 양수기(40)의 흡입관(42)의 일단부에 물수납부(43)가 연결되어서 구성된 것을 특징으로 하는 수력을 이용한 양수기가 공개되어 있다.According to the water pump using the hydraulic power of Registered Patent Publication No. 10-1011001 as a prior art, in a water pump using hydraulic power configured to pump water including a strong water pressure of incoming water and a gear meshed and connected to each other, the inflow The screw 10 is installed in the screw pipe 11 in which a water outlet 11a is formed on one side and a strainer 11b is installed on the other side so as to rotate by the strong water pressure of water; The shaft of the screw 10 is connected to the outer central part, and an internal gear 20 installed at one end of the screw pipe 11 so as to be rotated by the rotation of the screw 10 is provided; The driven gear 30 installed to be rotatable on one side of the shaft support 60 is engaged and connected to the inner gear 20; The gear 41 of the water pump 40 is installed so as to be rotatable in the central part of the shaft support 60, and one end of the shaft is connected to the bearing 21 installed in the inner central part of the inner gear 20. Engaged with the gear 30; The water pump 40 is embedded in a case 50 in which one end of the screw pipe 11 and the flange portion thereof are coupled to each other by a fastening bolt 70, and the suction pipe 42 of the water pump 40 A water pump using hydraulic power is disclosed, characterized in that the water storage unit 43 is connected to one end of ).
다른 종래기술로서 등록특허공보 등록번호 제10-0837390호의 전동 양수기에 의하면, 양수실(1a)의 중앙부로 연결되게 흡수구(1b)가 형성되고 양수실(1a) 상부로 연결되게 토출구(1c)가 형성되며 양수실(1a) 내부에 임펠라(1d)가 장치되고 양수실 외벽 하단에 접지돌기(1i)가 있는 양수부(1)와 임펠라(1d)에 전동모터(2)의 회전축(2a)이 접속되어 전동모터(2)의 힘으로 임펠라(1d)를 회전시키는 공지된 전동 양수기에서, 전동모터(2) 외주벽(2b) 둘레에 저수실(3)이 형성되게 외통체(4)를 피복하여 외통체(4)의 내측단(4a)과 외주벽(2b)의 내측단(2c)을 양수부(1) 외벽체(1e)에 형성한 외측접속부(1f)와 내측접속부(1g)에 각각 결합하여 결합부 내에 패킹(5)(5a)을 끼워서 볼트(6)로 체결하고 양수부(1) 외벽체(1e)의 내,외측접속부(1f)(1g)사이에 형성된 간격부에 양수실과 연통하는 구멍(7)을 뚫어 전동모터(2) 둘레의 저수실(3)과 양수실(1a)사이에 물이 서로 연통되게 만든 냉각장치와 전동모터(2)의 전원공급부(8) 외측에 보호카버(9)를 씌워서 저수실(3)과 결합하는 밀폐부(9a)에 패킹(11)(11a)을 끼우고 볼트(10)와 너트(10a)로 체결하여 누전방지부를 형성시킨 전동 양수기가 공개되어 있다.As another conventional technique, according to the electric water pump of Registration Patent Publication No. 10-0837390, the absorption port 1b is formed to be connected to the center of the pumping chamber 1a, and the discharge port 1c is connected to the upper part of the pumping chamber 1a. It is formed, and an impeller (1d) is installed inside the pumping chamber (1a), and the pumping unit (1) with a grounding protrusion (1i) at the bottom of the outer wall of the pumping chamber (1d) and the rotating shaft (2a) of the electric motor (2) are connected to the impeller (1d). In a known electric water pump that is connected to rotate the impeller 1d by the force of the electric motor 2, the outer cylinder 4 is covered so that a storage chamber 3 is formed around the outer circumferential wall 2b of the electric motor 2 Thus, the inner end (4a) of the outer cylinder (4) and the inner end (2c) of the outer circumferential wall (2b) are connected to the outer connecting portion (1f) and the inner connecting portion (1g) formed on the pumping portion (1) and the outer wall (1e). Combined, insert packing (5) (5a) into the coupling part, fasten with bolts (6), and communicate with the pumping chamber to the gap formed between the inner and outer connection parts (1f) (1g) of the pumping part (1) outer wall (1e). A cooling device made to communicate water between the storage chamber 3 and the pumping chamber 1a around the electric motor 2 by drilling a hole 7 to protect the outside of the power supply unit 8 of the electric motor 2 An electric water pump with a cover (9) and a packing (11) (11a) in the sealing part (9a) that connects with the storage chamber (3) and fastened with a bolt (10) and a nut (10a) to form a short circuit prevention part It is public.
그러나 상기와 같은 종래의 양수기들은 충전식이 아니며, 제조비용이 비싸고, 구조가 복잡하여 만들기 어려우며, 양수기의 모터에 커플링이 설치되어 있지 않아 양수기본체에서 펌프로 동력전달 시 진직도, 동심도, 진각도를 조절하기 어려워 동력전달에서 에너지 소모가 많은 단점이 있었다.However, conventional water pumps as described above are not rechargeable, expensive to manufacture, and difficult to make due to their complex structure, and since the coupling is not installed on the motor of the water pump, the straightness, concentricity, and advance angle when power is transmitted from the pumping body to the pump. It was difficult to control, and there was a drawback of high energy consumption in power transmission.
따라서 본 발명은 상기와 같은 문제점을 해결하고자 안출된 것으로, 비용이 저렴하고, 제조하기 쉬우며, 양수기본체와 펌프 사이에 커플링이 설치되고, 커플링은 진직도, 동심도, 진각도를 쉽게 조절하여 동력전달에서 소모되는 에너지가 적어 동력전달이 용이한 충전식 양수기를 제공하고자 하는 것이다.Therefore, the present invention was conceived to solve the above problems, and the cost is low, it is easy to manufacture, and a coupling is installed between the pumping body and the pump, and the straightness, concentricity, and advance angle of the coupling are easily adjusted. Therefore, it is intended to provide a rechargeable water pump that is easy to transmit power because the energy consumed in power transmission is small.
본 발명은 충전식 양수기에 관한 것으로, 내부에 모터가 설치된 양수기본체(100)와,The present invention relates to a rechargeable water dispenser, and a pumping body 100 with a motor installed therein,
상기 양수기본체(100)의 모터에서 동력을 전달받아 외부의 물을 유입하여 외부로 물을 배출하는 펌프(200)로 이루어지되,Consisting of a pump 200 that receives power from the motor of the pumping body 100 and introduces external water to discharge water to the outside,
상기 펌프(200)에는 일측에 외부의 물을 유입하는 물유입구(210)가 형성되고, 타측에는 펌프(200)로 유입된 물을 외부로 배출하는 물배출구(300)가 형성되며, 상기 양수기본체(100) 내부에 설치된 모터와 펌프(200) 사이에는 커플링(1)이 설치되어 있는 것을 특징으로 한다.The pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100) It is characterized in that the coupling (1) is installed between the motor and the pump 200 installed inside.
따라서 본 발명은 비용이 저렴하고, 제조하기 쉬우며, 양수기본체와 펌프 사이에 커플링이 설치되고, 커플링은 진직도, 동심도, 진각도를 쉽게 조절하여 동력전달에서 소모되는 에너지가 적어 동력전달이 용이한 현저한 효과가 있다.Therefore, the present invention is inexpensive, easy to manufacture, and a coupling is installed between the pumping body and the pump, and the coupling easily adjusts the straightness, concentricity, and advancement angle so that the energy consumed in power transmission is small This ease of use has a remarkable effect.
도 1은 본 발명 충전식 양수기의 사진1 is a photograph of the present invention rechargeable water dispenser
도 2는 본 발명 충전식 양수기에 설치되는 커플링의 내부 사진Figure 2 is an internal photograph of the coupling installed in the present invention rechargeable water dispenser
도 3은 본 발명 충전식 양수기에 설치되는 커플링의 외부 사진Figure 3 is an external photograph of the coupling installed in the present invention rechargeable water dispenser
도 4는 본 발명 충전식 양수기에 설치되는 커플링의 분해 사진Figure 4 is an exploded photograph of the coupling installed in the present invention rechargeable water dispenser
도 5는 본 발명 충전식 양수기에 설치되는 커플링의 커버 사진Figure 5 is a photograph of the cover of the coupling installed in the present invention rechargeable water dispenser
도 6은 본 발명 충전식 양수기에 설치되는 커플링의 원형판 사진6 is a photograph of a circular plate of a coupling installed in the present invention rechargeable water dispenser
도 7은 본 발명 충전식 양수기에 설치되는 커플링의 기어 사진7 is a photograph of the gear of the coupling installed in the present invention rechargeable water pump
도 8은 본 발명 충전식 양수기에 설치되는 커플링의 기어의 기어이빨 사진8 is a photograph of the gear teeth of the gear of the coupling installed in the present invention rechargeable water dispenser
도 9는 본 발명 커플링 커버의 회전플레이트를 제조하는 프레스 사진9 is a photograph of a press manufacturing the rotating plate of the coupling cover of the present invention
도 10은 본 발명 회전플레이트에 결합된 동력전달축에 스냅링 삽입홈이 형성되어 있는 상태를 나타낸 사진10 is a photograph showing a state in which a snap ring insertion groove is formed in the power transmission shaft coupled to the rotating plate of the present invention
도 11은 본 발명 커버의 동력전달축에 스냅링이 결합되어 있는 상태를 나타낸 사진11 is a photograph showing a state in which a snap ring is coupled to the power transmission shaft of the cover of the present invention
도 12는 본 발명 커버의 회전플레이트를 제조하는 단계를 나타낸 개요도12 is a schematic diagram showing the steps of manufacturing the rotating plate of the present invention cover
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for major parts of drawings>
10 : 기어 11 : 체결몸체10: gear 11: fastening body
12 : 기어이빨 13 : 볼트구멍12: gear teeth 13: bolt hole
20 : 원형판 21 : 결합구멍20: circular plate 21: coupling hole
22 : 돌출턱22: protruding jaw
30 : 커버 31 : 커버몸체30: cover 31: cover body
32 : 회전플레이트32: rotating plate
40 : 동력전달축40: power transmission shaft
41 : 스냅링 삽입홈 42 : 스냅링41: snap ring insertion groove 42: snap ring
100 : 양수기본체 200 : 펌프100: water base 200: pump
210 : 물유입구 220 : 물배출구210: water inlet 220: water outlet
400 : 프레스400: press
410 : 하부다이 411 : 안착홈410: lower die 411: seating groove
412 : 원형홀412: circular hole
420 : 상부다이 421 : 제1가압돌기420: upper die 421: first pressing protrusion
본 발명은 충전식 양수기에 관한 것으로, 내부에 모터가 설치된 양수기본체(100)와,The present invention relates to a rechargeable water dispenser, and a pumping body 100 with a motor installed therein,
상기 양수기본체(100)의 모터에서 동력을 전달받아 외부의 물을 유입하여 외부로 물을 배출하는 펌프(200)로 이루어지되,Consisting of a pump 200 that receives power from the motor of the pumping body 100 and introduces external water to discharge water to the outside,
상기 펌프(200)에는 일측에 외부의 물을 유입하는 물유입구(210)가 형성되고, 타측에는 펌프(200)로 유입된 물을 외부로 배출하는 물배출구(300)가 형성되며, 상기 양수기본체(100) 내부에 설치된 모터와 펌프(200) 사이에는 커플링(1)이 설치되어 있는 것을 특징으로 한다.The pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100) It is characterized in that the coupling (1) is installed between the motor and the pump 200 installed inside.
또한, 상기 커플링(1)은 상기 모터의 회전축에 결합되는 기어(10)와,In addition, the coupling (1) is a gear 10 coupled to the rotation shaft of the motor,
상기 기어(10)와 연결되어 기어(10)의 동력을 전달받는 원형판(20)과,A circular plate 20 connected to the gear 10 to receive the power of the gear 10,
상기 원형판(20)이 내부에 결합되는 커버(30)로 이루어지되,The circular plate 20 is made of a cover 30 coupled therein,
상기 커버(30)는 모터의 하우징에 결합되고, 상기 커버(30)의 외측에는 커버(30) 내부의 원형판(20)과 연결되어 기계장치에 동력을 전달하는 동력전달축(40)이 형성되어 있어, 상기 동력전달축(40)이 연결바에 동력을 전달하는 것을 특징으로 한다.The cover 30 is coupled to the housing of the motor, and a power transmission shaft 40 is formed on the outside of the cover 30 and connected to the circular plate 20 inside the cover 30 to transmit power to the mechanical device. It is characterized in that the power transmission shaft 40 transmits power to the connection bar.
이하 본 발명을 첨부된 도면에 의해 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명 충전식 양수기의 사진, 도 2는 본 발명 충전식 양수기에 설치되는 커플링의 내부 사진, 도 3은 본 발명 충전식 양수기에 설치되는 커플링의 외부 사진, 도 4는 본 발명 충전식 양수기에 설치되는 커플링의 분해 사진, 도 5는 본 발명 충전식 양수기에 설치되는 커플링의 커버 사진, 도 6은 본 발명 충전식 양수기에 설치되는 커플링의 원형판 사진, 도 7은 본 발명 충전식 양수기에 설치되는 커플링의 기어 사진, 도 8은 본 발명 충전식 양수기에 설치되는 커플링의 기어의 기어이빨 사진, 도 9는 본 발명 커플링 커버의 회전플레이트를 제조하는 프레스 사진, 도 10은 본 발명 회전플레이트에 결합된 동력전달축에 스냅링 삽입홈이 형성되어 있는 상태를 나타낸 사진, 도 11은 본 발명 커버의 동력전달축에 스냅링이 결합되어 있는 상태를 나타낸 사진, 도 12는 본 발명 커버의 회전플레이트를 제조하는 단계를 나타낸 개요도이다.Figure 1 is a photograph of the present invention rechargeable water dispenser, Figure 2 is an internal photograph of the coupling installed in the present invention rechargeable water dispenser, Figure 3 is an external photograph of the coupling installed in the present invention rechargeable water dispenser, Figure 4 is in the present invention rechargeable water dispenser An exploded picture of the coupling to be installed, Figure 5 is a photograph of the cover of the coupling installed in the present invention rechargeable water dispenser, Figure 6 is a photograph of the circular plate of the coupling installed in the present invention rechargeable water dispenser, Figure 7 is installed in the present invention rechargeable water dispenser A photograph of the gear of the coupling, Figure 8 is a photograph of the gear teeth of the gear of the coupling installed in the present invention rechargeable water dispenser, Figure 9 is a photograph of a press manufacturing the rotating plate of the coupling cover of the present invention, Figure 10 is a rotating plate of the present invention A photograph showing a state in which a snap ring insertion groove is formed on the combined power transmission shaft, FIG. 11 is a photograph showing a state in which the snap ring is coupled to the power transmission shaft of the present invention cover, and FIG. 12 is a manufacturing of a rotating plate of the present invention cover. It is a schematic diagram showing the steps to do.
본 발명은 충전식 양수기에 관한 것으로, 양수기본체 내부에 충전식 모터가 설치되고, 양수기본체 내부에 설치된 모터에는 커플링이 설치되어 있어 양수기본체에서 펌프로 동력이 전달될 때 동력이 손실되는 것을 최소화되는 충전식 양수기에 관한 것이다.The present invention relates to a rechargeable water pump, in which a rechargeable motor is installed inside the pumping body, and a coupling is installed in the motor installed inside the pumping body, so that power loss is minimized when power is transmitted from the pumping body to the pump. It is about a water pump.
양수기는 일반적으로 관개용이나 배수용으로 사용되는 것을 농업용 양수기라 하는데, 크게 나누어서 간이양수기와 왕복 펌프·회전 펌프(로터리펌프)·특수 펌프로 구분된다. 농업용 양수기로는 원심 펌프가 많이 이용되고 있으며, 임펠러·케이싱 ·그랜드패킹 등으로 구성되어 있다.Water pumps that are generally used for irrigation or drainage are called agricultural water pumps, and are largely divided into simple pumps, reciprocating pumps, rotary pumps (rotary pumps), and special pumps. Centrifugal pumps are widely used as agricultural pumps, and are composed of impeller, casing, and ground packing.
본 발명은 충전식 양수기는 내부에 모터가 설치된 양수기본체(100)와, 상기 양수기본체(100)의 모터에서 동력을 전달받아 외부의 물을 유입하여 외부로 물을 배출하는 펌프(200)로 이루어진다.In the present invention, the rechargeable water pump comprises a pumping body 100 having a motor installed therein, and a pump 200 receiving power from the motor of the pumping body 100 to inflow water from the outside and discharge water to the outside.
상기 펌프(200)에는 일측에 외부의 물을 유입하는 물유입구(210)가 형성되고, 타측에는 펌프(200)로 유입된 물을 외부로 배출하는 물배출구(300)가 형성되며, 상기 양수기본체(100) 내부에 설치된 모터와 펌프(200) 사이에는 커플링(1)이 설치되어 있다.The pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100) A coupling (1) is installed between the motor and the pump (200) installed inside.
상기 양수기본체의 외부에는 양수기본체 내부에 설치된 충전식 모터에 전원을 공급하는 외장배터리가 구비되어 있다.An external battery for supplying power to a rechargeable motor installed inside the pumping body is provided outside the pumping body.
상기 커플링은 모터의 회전축에 결합되어 기계장치에 동력을 전달하는 것으로, 상기 모터의 회전축에 결합되는 기어(10)와, 상기 기어(10)와 연결되어 기어(10)의 동력을 전달받는 원형판(20)과, 상기 원형판(20)이 내부에 결합되는 커버(30)로 이루어진다.The coupling is coupled to a rotation shaft of a motor to transmit power to a mechanical device, and a gear 10 coupled to the rotation shaft of the motor and a circular plate connected to the gear 10 to receive the power of the gear 10 (20) and a cover 30 to which the circular plate 20 is coupled therein.
상기 커버(30)는 모터의 하우징에 결합되고, 상기 커버(30)의 외측에는 커버(30) 내부의 원형판(20)과 연결되어 기계장치에 동력을 전달하는 동력전달축(40)이 형성되어 있다.The cover 30 is coupled to the housing of the motor, and a power transmission shaft 40 is formed on the outside of the cover 30 and connected to the circular plate 20 inside the cover 30 to transmit power to the mechanical device. have.
즉, 상기 커버(30)는 커버몸체(31)와, 상기 커버몸체(31)의 내부에서 회전가능하게 결합되는 회전플레이트(32)와, 상기 회전플레이트(32)의 중심에 결합되어 회전플레이트(32)와 함께 회전하며 커버몸체(31)를 관통하여 외부로 돌출형성된 동력전달축(40)으로 이루어진다.That is, the cover 30 is coupled to the center of the cover body 31, the rotation plate 32 rotatably coupled to the inside of the cover body 31, and the rotation plate ( 32) and rotates with the cover body 31 and is formed of a power transmission shaft 40 protruding to the outside.
상기 동력전달축은 회전플레이트와 커버몸체를 후방에서 전방으로 관통하여 결합되되, 상기 동력전달축은 펀칭하여 제조되며, 동력전달축의 후방이 전방보다 직경이 굵게 형성된다.The power transmission shaft is coupled by passing through the rotation plate and the cover body from the rear to the front, and the power transmission shaft is manufactured by punching, and the rear of the power transmission shaft is formed with a larger diameter than the front.
상기 회전플레이트는 프레스로 형성가공하되, 상기 회전플레이트는 프레스로 형상가공시 원기둥형상이되, 상부가 개구되어 있으며, 형상가공 후, 회전플레이트의 전, 후방을 관통하도록 반달형상의 홀을 가공한다.The rotating plate is formed and processed by a press, and the rotating plate has a cylindrical shape when the shape is processed by a press, but the upper part is open, and after the shape processing, a half-moon-shaped hole is processed to penetrate the front and rear of the rotating plate.
그리고 커버, 회전플레이트 동력전달축의 결합방법은 커버의 후방에 회전플레이트를 결합한 후, 동력전달축은 커버와 회전플레이트를 관통하며 후방은 회전플레이트에 용접으로 결합된다.In the method of coupling the power transmission shaft of the cover and the rotation plate, after the rotation plate is connected to the rear of the cover, the power transmission shaft penetrates the cover and the rotation plate, and the rear is coupled to the rotation plate by welding.
상기 기어(10)는 모터의 회전축에 결합되는 파이프형상의 체결몸체(11)와, 상기 체결몸체(11)의 끝단부 외주연에 돌출형성되는 복수 개의 기어이빨(12)로 이루어진다.The gear 10 is composed of a pipe-shaped fastening body 11 coupled to the rotation shaft of the motor, and a plurality of gear teeth 12 protruding from the outer periphery of the end portion of the fastening body 11.
상기 체결몸체에 형성된 기어이빨은 6개가 일정간격 이격되어 형성되는 것이 바람직하며, 그 단면은 “
Figure PCTKR2019016469-appb-I000001
”형상으로 형성된다.
It is preferable that 6 gear teeth formed on the fastening body are formed at regular intervals, and the cross section is “
Figure PCTKR2019016469-appb-I000001
”It is formed in a shape.
상기 기어이빨이 6개이면 기어이빨이 원형판에 접촉하는 부분이 많아 동력을 전달하는 것이 용이하다.If the number of gear teeth is 6, it is easy to transmit power because there are many parts of the gear teeth in contact with the circular plate.
상기 체결몸체에 형성된 기어이빨이 6개 미만이면, 상기 체결몸체에 형성된 기어이빨이 원형판에 동력을 전달할 때 접촉부분이 적어져서 동력손실이 많이 일어나게 된다.If the number of gear teeth formed on the fastening body is less than 6, when the gear teeth formed on the fastening body transmit power to the circular plate, the contact portion is reduced, resulting in a lot of power loss.
상기 체결몸체에 형성된 기어이빨이 6개를 초과하면, 상기 체결몸체에 형성된 기어이빨의 크기가 작아져서 부러지는 현상이 발생하게 된다.When the number of gear teeth formed on the fastening body exceeds 6, the size of the gear teeth formed on the fastening body decreases, causing a phenomenon of breaking.
그리고 상기 체결몸체에 형성된 기어이빨과 근접하는 다른 기어이빨 사이에는 라운드가 형성되며 10~25°로 형성된다.In addition, a round is formed between the gear teeth formed on the fastening body and the other gear teeth that are adjacent to each other, and is formed at 10 to 25°.
그리고 상기 기어이빨의 끝단부 라운드는 2~9°로 형성된다.And the end round of the gear teeth is formed in 2 ~ 9 °.
이에, 상기 기어의 기어이빨이 원형판으로 동력을 전달할 때, 기어와 원형판이 끼임에 의한 마찰이 일어나지 않고, 소음 및 진동도 줄어들며, 동력전달시 과부하가 걸리는 것도 막을 수 있다.Accordingly, when the gear teeth of the gear transmit power to the circular plate, friction due to pinching between the gear and the circular plate does not occur, noise and vibration are reduced, and an overload during power transmission can be prevented.
또한, 상기 기어는 체결몸체 외주연에 볼트구멍(13)이 형성되어 있어, 모터의 회전축에 결합될 시, 먼저 회전축에 기어의 체결몸체를 끼운 후 체결몸체에 형성된 볼트구멍에 볼트를 삽입하여 회전축에 기어를 결합한다.In addition, the gear has a bolt hole 13 formed on the outer periphery of the fastening body, so when it is coupled to the rotation shaft of the motor, first insert the fastening body of the gear to the rotation shaft and then insert the bolt into the bolt hole formed in the fastening body to rotate the shaft. To engage the gear.
상기 기어는 원기둥형상의 금속재질의 재료를 가공하는 것으로, 먼저 원기둥형상의 재료를 상, 하단부로 나누어 하단부의 직경이 상단부 직경보다 작아지게 가공한다.The gear is to process a cylindrical metal material. First, the cylindrical material is divided into upper and lower ends so that the diameter of the lower end is smaller than the diameter of the upper end.
그리고 상기 재료의 상단부는 기어이빨을 형성하여 육각 별형상이 되도록 가공한다.And the upper end of the material is processed to form a hexagonal star shape by forming gear teeth.
그리고 재료의 상, 하부를 관통하여 모터의 회전축이 삽입되도록 삽입구멍을 가공한다.Then, the insertion hole is processed so that the rotation shaft of the motor is inserted through the top and bottom of the material.
상기 재료의 하단부 외주연에 구멍을 형성하고, 구멍의 내경에 나사면을 형성하여 기어를 제작하는 것이다.A hole is formed in the outer periphery of the lower end of the material, and a screw surface is formed in the inner diameter of the hole to manufacture a gear.
상기 기어(10)가 결합되는 원형판(20)은 중심에 기어(10)의 외주연에 형성되는 기어이빨(12)형상과 대응되게 결합구멍(21)이 형성된다.The circular plate 20 to which the gear 10 is coupled has a coupling hole 21 formed at the center to correspond to the shape of the gear teeth 12 formed on the outer periphery of the gear 10.
상기 원형판은 원판형상이되, 끝단에는 방사형으로 복수 개의 돌출턱(22)이 형성되고, 상기 돌출턱은 커버에 결합되어 있는 회전플레이트에 결합된다. 상기 회전플레이트에는 원형판에 형성된 복수 개의 돌출턱이 삽입되어 결합될 수 있도록 결합홀이 형성되어 있다.The circular plate has a disk shape, and a plurality of protruding jaws 22 are radially formed at an end thereof, and the protruding jaws are coupled to a rotating plate coupled to a cover. A coupling hole is formed in the rotating plate so that a plurality of protruding jaws formed on the circular plate can be inserted and coupled.
이에, 상기 모터의 회전축에 결합되어 회전축과 함께 기어가 회전하면, 상기 기어는 원형판을 회전시키고, 상기 원형판은 모터의 회전플레이트에 결합되어 있어서, 회전플레이트도 함께 회전하게 된다.Accordingly, when the gear is coupled to the rotating shaft of the motor and rotates together with the rotating shaft, the gear rotates the circular plate, and the circular plate is coupled to the rotating plate of the motor, so that the rotating plate also rotates.
그리고 상기 회전플레이트가 회전됨에 따라 회전플레이트에 결합되어 있는 동력전달축도 회전하게 되는 것이다.And as the rotating plate rotates, the power transmission shaft coupled to the rotating plate also rotates.
또한, 상기 원형판에 형성된 결합구멍은 육각별 모양으로 형성되는 것으로, 그 단면은 “
Figure PCTKR2019016469-appb-I000002
”형상으로 형성된다.
In addition, the coupling hole formed in the circular plate is formed in a hexagonal star shape, and its cross section is “
Figure PCTKR2019016469-appb-I000002
”It is formed in a shape.
그리고 상기 기어는 기어이빨 부분이 원형판의 결합구멍에 삽입되어 동력을 전달하되, 상기 기어의 기어이빨과 원형판의 결합구멍은 서로 간의 유격 공간은 0.5~2mm 간격으로 형성된다.In addition, the gear teeth part is inserted into the coupling hole of the circular plate to transmit power, and the gear teeth of the gear and the coupling hole of the circular plate are formed at intervals of 0.5 to 2 mm.
이에, 상기 모터의 회전축에 의해 회전하는 기어가 모터에 의해 회전할 시 모터의 진동 및 작업부에서 전달되는 외부의 충격에 의한 진동이 발생하더라도 기어이빨과 원형판 사이의 유격공간 때문에 전달되는 동력이 손실되는 것을 방지할 수 있다.Accordingly, when the gear rotated by the rotation shaft of the motor rotates by the motor, the transmitted power is lost due to the clearance space between the gear teeth and the circular plate even if the vibration of the motor and the vibration due to external shock transmitted from the working part occur. Can be prevented.
그리고 상기 기어이빨은 기어의 체결몸체의 길이방향으로 일정두께를 가지도록 형성되고, 원형판은 두께가 기어이빨의 두께보다 1/2~1/5의 두께로 형성된다.In addition, the gear teeth are formed to have a certain thickness in the longitudinal direction of the coupling body of the gear, and the circular plate is formed to have a thickness of 1/2 to 1/5 of the thickness of the gear teeth.
이에, 상기 모터의 회전축 길이가 다르더라도 회전축에 결합되는 기어의 기어이빨 두께가 원형판보다 두께보다 두꺼움으로 서로간의 동력을 용이하게 전달할 수 있게 되는 것이다.Accordingly, even if the length of the rotation shaft of the motor is different, the thickness of the gear teeth of the gear coupled to the rotation shaft is thicker than that of the circular plate, so that power can be easily transmitted to each other.
그러므로 상기 기어가 원형판으로 동력을 전달할 시 진직도, 동심도, 진각도를 조절할 수 있게 되는 것이다.Therefore, when the gear transmits power to the circular plate, the straightness, concentricity, and advance angle can be adjusted.
또한, 상기 기어는 금속재질로 제작하며, 상기 원형판은 금속재 또는 합성수지재로 제작한다. 상기 원형판이 금속재질로 제작될 경우는 내구성을 요구하며 순간적인 힘을 요구하는 곳에 사용되는 것이고, 상기 원형판이 합섭수지재질로 제작되는 경우는 모터의 부하를 최소하하고, 동력전달의 효율을 높이기 위해 사용된다.In addition, the gear is made of a metal material, and the circular plate is made of a metal material or a synthetic resin material. When the circular plate is made of a metal material, it is used where durability is required and an instantaneous force is required, and when the circular plate is made of a combined resin material, the load of the motor is minimized and the efficiency of power transmission is increased. Used for
상기 원형판은 프레스로 원형판의 중심에 결합구멍을 형성하며 형상가공되고, 상기 프레스로 원형판을 형상가공시 양측에 각각 돌출턱이 형성되되, 상기 돌출턱은 작업자가 수공구를 사용하여 90°구브린다.The circular plate is shaped by forming a coupling hole in the center of the circular plate by a press, and protruding jaws are formed on both sides when the circular plate is shape-processed by the press, and the protruding jaw is bent by a worker by 90° using a hand tool. .
한편, 본 발명의 커버의 다른 실시 예로서, 상기 커버를 제조하는 방법을 설명하면 다음과 같다.Meanwhile, as another embodiment of the cover of the present invention, a method of manufacturing the cover will be described as follows.
먼저, 첫째로 회전플레이트를 제조하며, 상기 회전플레이트를 제조하는 1단계는 원형판재 형상인 소재를 구비한다.First, first, a rotating plate is manufactured, and the first step of manufacturing the rotating plate includes a material having a circular plate shape.
2단계는 상기 원형판재의 소재를 프레스로 가공하여 회전플레이트 반제품을 형성한다. 상기 프레스(400)로 형상가공된 회전플레이트 반제품은 상부가 개구된 원통형상으로 형성되되, 회전플레이트 반제품의 하면은 원형홀이 형성된다. In the second step, the raw material of the circular plate is processed by a press to form a semi-finished product of the rotating plate. The semi-finished rotary plate shape processed by the press 400 is formed in a cylindrical shape with an open top, and a circular hole is formed on the lower surface of the semi-finished rotary plate.
상기 프레스(400)는 하부다이(410)와 상부다이(420)로 이루어지며, 상기 하부다이(410)는 상면에 원기둥형상의 안착홈(411)이 형성되고, 상기 안착홈(411)의 내부 하면에는 원형상의 원형홀(412)이 형성된다.The press 400 is made of a lower die 410 and an upper die 420, the lower die 410 has a cylindrical seating groove 411 formed on the upper surface, the inside of the seating groove 411 A circular hole 412 in a circular shape is formed on the lower surface.
그리고 상부다이(420)는 하면에 원기둥형상의 제1가압돌기(421)가 형성되며, 상기 제1가압돌기(421)의 하면에는 원기둥형상의 제2가압돌기가 형성된다.In addition, the upper die 420 has a first pressing protrusion 421 having a cylindrical shape on its lower surface, and a second pressing protrusion having a cylindrical shape on the lower surface of the first pressing protrusion 421.
상기 하부다이에 형성된 안착홈의 직경은 상부다이에 형성된 제1가압돌기보다 직경이 크게 형성되어, 상기 안착홈에 제1가압돌기가 삽입된다. 그리고 상기 제1가압돌기가 안착홈에 삽입되면, 상기 제1가압돌기의 하면에 형성된 제2가압돌기가 안착홈의 내부 하면에 형성된 원형홀에 삽입되고, 상기 제2가압돌기와 원형홀은 직경이 동일하게 형성된다. 그러므로 프레스에 의해 형성되는 회전플레이트는 상면이 개구된 원통형상으로 형성되되 내부하면에는 원형홀이 형성되는 것이다.The diameter of the seating groove formed in the lower die is larger than that of the first pressing protrusion formed in the upper die, so that the first pressing protrusion is inserted into the seating groove. And when the first pressing protrusion is inserted into the seating groove, the second pressing protrusion formed on the lower surface of the first pressing protrusion is inserted into a circular hole formed in the inner lower surface of the seating groove, and the second pressing protrusion and the circular hole have a diameter. Is formed identically. Therefore, the rotating plate formed by the press is formed in a cylindrical shape with an open top surface, but a circular hole is formed on the inner bottom surface.
3단계는 상기 회전플레이트 반제품의 원형홀 주위에 한 쌍의 원호형상의 원호홀을 형성하여 완제품인 회전플레이트를 형성한다. 상기 회전플레이트 반제품에 형성되는 원호홀은 펀칭기에 의해 형성된다.In the third step, a pair of arc-shaped arc holes are formed around the circular holes of the semi-finished rotating plate to form a rotating plate as a finished product. The circular hole formed in the semi-finished product of the rotating plate is formed by a punching machine.
그리고 둘째로 상기 커버몸체를 금형으로 성형한다.And secondly, the cover body is molded into a mold.
그리고 셋째로 동력전달축을 금형으로 성형한다.And thirdly, the power transmission shaft is molded into a mold.
상기 동력전달축은 원기둥형상으로 형성되되, 후방직경이 전방직경보다 직경이 크게 형성된다. 그리고 상기 동력전달축의 전방에는 나사면을 형성하고, 상기 동력전달축의 외주연에는 스냅링 삽입홈(41)을 형성한다.The power transmission shaft is formed in a cylindrical shape, the rear diameter is formed larger than the front diameter. In addition, a screw surface is formed in front of the power transmission shaft, and a snap ring insertion groove 41 is formed in the outer periphery of the power transmission shaft.
그리고 넷째로 상기 커버몸체, 회전플레이트 및 동력전달축을 결합하며, 결합방법은 아래와 같다.And fourthly, the cover body, the rotating plate and the power transmission shaft are combined, and the coupling method is as follows.
상기 커버몸체의 내부에 링 형상의 베어링을 설치하되, 상기 베어링의 후방에 회전플레이트를 안치하며, 상기 회전플레이트의 개구된 부분이 커버몸체에 결합된 채 외부를 바라보도록 안치한다.A ring-shaped bearing is installed inside the cover body, and a rotary plate is placed at the rear of the bearing, and the open portion of the rotary plate is placed so as to look outside while being coupled to the cover body.
그리고 베어링은 동력전달축에 결합된 상태로 커버몸체에 고정결합된다.And the bearing is fixedly coupled to the cover body while being coupled to the power transmission shaft.
그리고 상기 커버몸체, 베어링 및 회전플레이트를 관통하게 동력전달축을 억지결합하되, 펀칭기에 의해 결합된다.Further, the power transmission shaft is forcibly coupled to pass through the cover body, the bearing and the rotating plate, and is coupled by a punching machine.
그리고 상기 회전플레이트와 동력전달축이 분리되지 않도록 용접으로 결합한다.Then, the rotating plate and the power transmission shaft are coupled by welding so that they are not separated.
그 이후에 상기 동력전달축(40)의 외주연에 형성된 스냅링 삽입홈(41)에는 스냅링(42)이 결합되며, 상기 동력전달축에 형성된 스냅링 삽입홈은 베어링이 안치되는 곳보다 전방에 형성되며, 상기 동력전달축이 베어링을 관통한 후에 스냅링을 스냅링 삽입홈에 결합한다. 이에, 상기 동력전달축에 결합된 배어링은 스냅링에 의해 분리되지 않게 되는 것이다.Thereafter, a snap ring 42 is coupled to the snap ring insertion groove 41 formed on the outer periphery of the power transmission shaft 40, and the snap ring insertion groove formed on the power transmission shaft is formed in front of the bearing seat. , After the power transmission shaft passes through the bearing, the snap ring is coupled to the snap ring insertion groove. Accordingly, the bearing ring coupled to the power transmission shaft is not separated by the snap ring.
그러므로 상기 커버몸체에 결합된 채 회전플레이트와 동력전달축은 회전가능하게 설치된다.Therefore, while being coupled to the cover body, the rotating plate and the power transmission shaft are rotatably installed.
한편, 원형판의 다른 실시 예로서, 상기 원형판에는 육각별 모양으로 결합구멍이 형성되어 있되, 상기 결합구멍의 양측에는 각각 원호 형상의 원호돌기가 형성된다.On the other hand, as another embodiment of the circular plate, the circular plate has a hexagonal star-shaped coupling hole, but both sides of the coupling hole are formed with arc-shaped circular projections.
상기 원형판에 형성된 원호돌기는 커버의 회전플레이트에 형성된 원호홀에 억지 끼움되어 결합되어, 커버의 회전플레이트와 원형판이 결합되게 하는 것이다.The arc protrusion formed on the circular plate is forcibly fitted into the arc hole formed in the rotating plate of the cover to be coupled, so that the rotating plate and the circular plate of the cover are coupled.
그리고 상기 원형판은 금속재 또는 합성수지재로 제작된다.And the circular plate is made of a metal material or a synthetic resin material.
상기 원형판이 금속재로 제작되면, 무게는 무겁지만 내구성이 요구되는 곳, 순간적인 힘을 요구하는 곳에 사용한다.When the circular plate is made of a metal material, it is used in a place where durability is required or an instant force is required although the weight is heavy.
상기 원형판이 합성수지재로 제작되면, 무게가 가볍고, 모터의 부하를 최소화하고, 동력전달효율을 높이는 곳에 사용한다.When the circular plate is made of synthetic resin, it is light in weight, minimizes the load on the motor, and is used to increase power transmission efficiency.
따라서 본 발명은 비용이 저렴하고, 제조하기 쉬우며, 양수기본체와 펌프 사이에 커플링이 설치되고, 커플링은 진직도, 동심도, 진각도를 쉽게 조절하여 동력전달에서 소모되는 에너지가 적어 동력전달이 용이한 현저한 효과가 있다.Therefore, the present invention is inexpensive, easy to manufacture, and a coupling is installed between the pumping body and the pump, and the coupling easily adjusts the straightness, concentricity, and advancement angle so that the energy consumed in power transmission is small This ease of use has a remarkable effect.

Claims (1)

  1. 내부에 모터가 설치된 양수기본체(100)와,The pumping body 100 with a motor installed therein,
    상기 양수기본체(100)의 모터에서 동력을 전달받아 외부의 물을 유입하여 외부로 물을 배출하는 펌프(200)로 이루어지되,Consisting of a pump 200 that receives power from the motor of the pumping body 100 and introduces external water to discharge water to the outside,
    상기 펌프(200)에는 일측에 외부의 물을 유입하는 물유입구(210)가 형성되고, 타측에는 펌프(200)로 유입된 물을 외부로 배출하는 물배출구(300)가 형성되며, 상기 양수기본체(100) 내부에 설치된 모터와 펌프(200) 사이에는 커플링(1)이 설치되어 있는 충전식 양수기에 있어서,The pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100) In the rechargeable water pump having a coupling (1) installed between the motor and the pump 200 installed inside,
    상기 커플링(1)은 모터의 회전축에 결합되어 기계장치에 동력을 전달하는 것으로, 상기 모터의 회전축에 결합되는 기어(10)와, 상기 기어(10)와 연결되어 기어(10)의 동력을 전달받는 원형판(20)과, 상기 원형판(20)이 내부에 결합되는 커버(30)로 이루어지고,The coupling (1) is coupled to the rotation shaft of the motor to transmit power to the mechanical device, and the gear (10) is coupled to the rotation shaft of the motor, and is connected to the gear (10) to control the power of the gear (10). Consisting of a circular plate 20 to be transmitted and a cover 30 to which the circular plate 20 is coupled therein,
    상기 커버(30)는 모터의 하우징에 결합되고, 상기 커버(30)의 외측에는 커버(30) 내부의 원형판(20)과 연결되어 기계장치에 동력을 전달하는 동력전달축(40)이 형성되어 있으며, 상기 동력전달축(40)은 연결바에 동력을 전달하며, 상기 커버(30)는 커버몸체(31)와, 상기 커버몸체(31)의 내부에서 회전가능하게 결합되는 회전플레이트(32)와, 상기 회전플레이트(32)의 중심에 결합되어 회전플레이트(32)와 함께 회전하며 커버몸체(31)를 관통하여 외부로 돌출형성된 동력전달축(40)으로 이루어지며,The cover 30 is coupled to the housing of the motor, and a power transmission shaft 40 is formed on the outside of the cover 30 and connected to the circular plate 20 inside the cover 30 to transmit power to the mechanical device. In addition, the power transmission shaft 40 transmits power to the connection bar, and the cover 30 includes a cover body 31 and a rotation plate 32 rotatably coupled within the cover body 31 , It is made of a power transmission shaft 40 coupled to the center of the rotating plate 32, rotating together with the rotating plate 32, penetrating the cover body 31 and protruding to the outside,
    상기 동력전달축(40)은 회전플레이트(32)와 커버몸체(31)를 후방에서 전방으로 관통하여 결합되되, 상기 동력전달축(40)은 펀칭하여 제조되며, 동력전달축(40)의 후방이 전방보다 직경이 굵게 형성되고, 상기 회전플레이트(32)는 프레스(400)로 형성가공하되, 상기 회전플레이트(32)는 프레스(400)로 형상가공시 원기둥형상이되, 상부가 개구되어 있으며, 형상가공 후, 회전플레이트(32)의 전, 후방을 관통하도록 반달형상의 홀을 가공하며,The power transmission shaft 40 is coupled by passing through the rotation plate 32 and the cover body 31 from the rear to the front, the power transmission shaft 40 is manufactured by punching, and the rear of the power transmission shaft 40 It is formed thicker in diameter than the front, and the rotating plate 32 is formed and processed by a press 400, and the rotating plate 32 has a cylindrical shape when the shape is processed by a press 400, and the upper part is opened. , After shape processing, a half-moon-shaped hole is processed to penetrate the front and rear of the rotating plate 32,
    상기 커버(30), 회전플레이트(32), 동력전달축(40)의 결합방법은 커버(30)의 후방에 회전플레이트(32)를 결합한 후, 동력전달축(40)은 커버(30)와 회전플레이트(32)를 관통하며 후방은 회전플레이트(32)에 용접으로 결합되는 것이며,The cover 30, the rotation plate 32, and the coupling method of the power transmission shaft 40 is after coupling the rotation plate 32 to the rear of the cover 30, the power transmission shaft 40 and the cover 30 It penetrates the rotating plate 32 and the rear is coupled to the rotating plate 32 by welding,
    상기 기어(10)는 모터의 회전축에 결합되는 파이프형상의 체결몸체(11)와, 상기 체결몸체(11)의 끝단부 외주연에 돌출형성되는 복수 개의 기어이빨(12)로 이루어지고, 상기 체결몸체(11)에 형성된 기어이빨(12)은 6개가 일정간격 이격되어 형성되며, 그 단면은 “
    Figure PCTKR2019016469-appb-I000003
    ”형상으로 형성되며,
    The gear 10 is made of a pipe-shaped fastening body 11 coupled to the rotation shaft of the motor, and a plurality of gear teeth 12 protruding from the outer periphery of the end of the fastening body 11, and the fastening Six gear teeth 12 formed on the body 11 are formed at a certain interval, and the cross section is “
    Figure PCTKR2019016469-appb-I000003
    ”It is formed in a shape,
    상기 기어이빨(12)이 6개이면 기어이빨(12)이 원형판(20)에 접촉하는 부분이 많아 동력을 전달하는 것이 용이하고, 상기 체결몸체(11)에 형성된 기어이빨(12)과 근접하는 다른 기어이빨 사이에는 라운드가 형성되며 10~25°로 형성되며, 상기 기어이빨(12)의 끝단부 라운드는 2~9°로 형성되고, 상기 기어(10)의 기어이빨(12)이 원형판(20)으로 동력을 전달할 때, 기어(10)와 원형판(20)이 끼임에 의한 마찰이 일어나지 않고, 소음 및 진동도 줄어들며, 동력전달시 과부하가 걸리는 것도 막을 수 있는 것이며,If there are six gear teeth 12, it is easy to transmit power because there are many parts in which the gear teeth 12 contact the circular plate 20, and are close to the gear teeth 12 formed on the fastening body 11 A round is formed between the other gear teeth and is formed at 10 to 25°, the end round of the gear teeth 12 is formed at 2 to 9°, and the gear teeth 12 of the gear 10 are circular plates ( When power is transmitted to 20), friction due to pinching of the gear 10 and the circular plate 20 does not occur, noise and vibration are reduced, and overloading during power transmission can be prevented.
    상기 기어(10)는 체결몸체(11) 외주연에 볼트구멍(13)이 형성되어 있어, 모터의 회전축에 결합될 시, 회전축에 기어(10)의 체결몸체(11)를 끼운 후 체결몸체(11)에 형성된 볼트구멍(13)에 볼트를 삽입하여 회전축에 기어를 결합하는 것이며,The gear 10 has a bolt hole 13 formed on the outer periphery of the fastening body 11, so when it is coupled to the rotation shaft of the motor, after inserting the fastening body 11 of the gear 10 to the rotation shaft, the fastening body ( 11) by inserting a bolt into the bolt hole (13) formed in) to couple the gear to the rotating shaft,
    상기 기어(10)는 원기둥형상의 금속재질의 재료를 가공하는 것으로, 원기둥형상의 재료를 상, 하단부로 나누어 하단부의 직경이 상단부 직경보다 작아지게 가공하고, 재료의 상단부는 기어이빨(12)을 형성하여 육각 별형상이 되도록 가공하고, 재료의 상, 하부를 관통하여 모터의 회전축이 삽입되도록 삽입구멍을 가공하고, 재료의 하단부 외주연에 구멍을 형성하고, 구멍의 내경에 나사면을 형성하여 기어를 제작하는 것이며,The gear 10 is to process a cylindrical metal material, and the cylindrical material is divided into upper and lower parts so that the diameter of the lower end is smaller than the diameter of the upper end, and the upper end of the material is formed with the gear teeth 12 Formed and processed to form a hexagonal star, process the insertion hole through the top and bottom of the material to insert the rotational shaft of the motor, form a hole in the outer periphery of the lower end of the material, and form a screw surface in the inner diameter of the hole. To make gears,
    상기 기어(10)가 결합되는 원형판(20)은 중심에 기어(10)의 외주연에 형성되는 기어이빨(12)형상과 대응되게 결합구멍(21)이 형성되고, 상기 원형판(20)은 원판형상이되, 끝단에는 방사형으로 복수 개의 돌출턱(22)이 형성되고, 상기 돌출턱(22)은 커버(30)에 결합되어 있는 회전플레이트(32)에 결합되며, 상기 회전플레이트(32)에는 원형판(20)에 형성된 복수 개의 돌출턱(22)이 삽입되어 결합될 수 있도록 결합홀이 형성되고, The circular plate 20 to which the gear 10 is coupled has a coupling hole 21 formed at the center to correspond to the shape of the gear teeth 12 formed on the outer periphery of the gear 10, and the circular plate 20 is a disk It has a shape, but a plurality of protruding jaws 22 are radially formed at the ends, and the protruding jaws 22 are coupled to a rotating plate 32 coupled to the cover 30, and the rotating plate 32 has A coupling hole is formed so that a plurality of protruding protrusions 22 formed on the circular plate 20 can be inserted and coupled,
    상기 모터의 회전축에 결합되어 회전축과 함께 기어(10)가 회전하면, 상기 기어(10)는 원형판(20)을 회전시키고, 상기 원형판(20)은 모터의 회전플레이트(32)에 결합되어 있어서, 회전플레이트(32)도 함께 회전하게 되고, 상기 회전플레이트(32)가 회전됨에 따라 회전플레이트(32)에 결합되어 있는 동력전달축(40)도 회전하게 되는 것이며,When the gear 10 rotates together with the rotation shaft by being coupled to the rotation shaft of the motor, the gear 10 rotates the circular plate 20, and the circular plate 20 is coupled to the rotation plate 32 of the motor, The rotation plate 32 also rotates together, and as the rotation plate 32 rotates, the power transmission shaft 40 coupled to the rotation plate 32 also rotates,
    상기 원형판(20)에 형성된 결합구멍(21)은 육각별 모양으로 형성되는 것으로, 그 단면은 “
    Figure PCTKR2019016469-appb-I000004
    ”형상으로 형성되고, 상기 기어(10)는 기어이빨(12) 부분이 원형판(20)의 결합구멍(21)에 삽입되어 동력을 전달하되, 상기 기어(10)의 기어이빨(12)과 원형판(20)의 결합구멍(21)은 서로 간의 유격 공간은 0.5~2mm 간격으로 형성되며, 상기 모터의 회전축에 의해 회전하는 기어(10)가 모터에 의해 회전할 시 모터의 진동 및 작업부에서 전달되는 외부의 충격에 의한 진동이 발생하더라도 기어이빨(12)과 원형판(20) 사이의 유격공간 때문에 전달되는 동력이 손실되는 것을 방지할 수 있는 것이며,
    The coupling hole 21 formed in the circular plate 20 is formed in a hexagonal star shape, and its cross section is “
    Figure PCTKR2019016469-appb-I000004
    The gear 10 is formed in a shape, and the gear teeth 12 are inserted into the coupling hole 21 of the circular plate 20 to transmit power, but the gear teeth 12 and the circular plate of the gear 10 The coupling holes 21 of (20) are formed at intervals of 0.5 to 2 mm with a clearance space between each other, and when the gear 10 rotating by the rotation shaft of the motor rotates by the motor, vibration of the motor and transmission from the working part Even if vibration occurs due to external shock, it is possible to prevent loss of the transmitted power due to the clearance space between the gear teeth 12 and the circular plate 20,
    상기 기어이빨(12)은 기어(10)의 체결몸체(11)의 길이방향으로 일정두께를 가지도록 형성되고, 원형판(20)은 두께가 기어이빨(12)의 두께보다 1/2~1/5의 두께로 형성되며, 상기 모터의 회전축 길이가 다르더라도 회전축에 결합되는 기어(10)의 기어이빨(12) 두께가 원형판(20)보다 두께보다 두꺼움으로 서로간의 동력을 용이하게 전달할 수 있고, 상기 기어(10)가 원형판(20)으로 동력을 전달할 시 진직도, 동심도, 진각도를 조절할 수 있게 되는 것이며,The gear teeth 12 are formed to have a certain thickness in the longitudinal direction of the fastening body 11 of the gear 10, and the circular plate 20 has a thickness of 1/2 to 1/of the thickness of the gear teeth 12 It is formed to a thickness of 5, and even if the length of the rotation shaft of the motor is different, the thickness of the gear teeth 12 of the gear 10 coupled to the rotation shaft is thicker than that of the circular plate 20, so that power can be easily transmitted to each other, When the gear 10 transmits power to the circular plate 20, it is possible to adjust the straightness, concentricity and advance angle,
    상기 원형판(20)은 금속재 또는 합성수지재로 제작되고, 상기 원형판(20)은 프레스로 원형판(20)의 중심에 결합구멍(21)을 형성하며 형상가공되고, 상기 프레스로 원형판(20)을 형상가공시 양측에 각각 돌출턱(22)이 형성되되, 상기 돌출턱(22)은 작업자가 수공구를 사용하여 90°구부리는 것이며,The circular plate 20 is made of a metal material or a synthetic resin material, and the circular plate 20 is shaped by forming a coupling hole 21 in the center of the circular plate 20 by a press, and the circular plate 20 is formed by the press. Protruding jaws 22 are formed on both sides during processing, and the protruding jaws 22 are bent by 90° using a hand tool by the operator,
    상기 커버(30)를 제조하는 방법은, 첫째로 회전플레이트(32)를 제조하며, 상기 회전플레이트(32)를 제조하는 1단계는 원형판재 형상인 소재를 구비하고, In the method of manufacturing the cover 30, first, a rotating plate 32 is manufactured, and the first step of manufacturing the rotating plate 32 is provided with a circular plate-shaped material,
    2단계는 상기 원형판재의 소재를 프레스(400)로 가공하여 회전플레이트(32) 반제품을 형성하며, 상기 프레스(400)로 형상가공된 회전플레이트(32) 반제품은 상부가 개구된 원통형상으로 형성되되, 회전플레이트(32) 반제품의 하면은 원형홀이 형성되고, 상기 프레스(400)는 하부다이(410)와 상부다이(420)로 이루어지며, 상기 하부다이(410)는 상면에 원기둥형상의 안착홈(411)이 형성되고, 상기 안착홈(411)의 내부 하면에는 원형상의 원형홀(412)이 형성되며, 상기 상부다이(420)는 하면에 원기둥형상의 제1가압돌기(421)가 형성되며, 상기 제1가압돌기(421)의 하면에는 원기둥형상의 제2가압돌기가 형성되고, 상기 하부다이(410)에 형성된 안착홈(411)의 직경은 상부다이에 형성된 제1가압돌기(421)보다 직경이 크게 형성되어, 상기 안착홈(411)에 제1가압돌기(421)가 삽입되고, 상기 제1가압돌기(421)가 안착홈(411)에 삽입되면, 상기 제1가압돌기(421)의 하면에 형성된 제2가압돌기가 안착홈(411)의 내부 하면에 형성된 원형홀(412)에 삽입되고, 상기 제2가압돌기와 원형홀(412)은 직경이 동일하게 형성되며, 프레스에 의해 형성되는 회전플레이트는 상면이 개구된 원통형상으로 형성되되 내부하면에는 원형홀(412)이 형성되는 것이며,The second step is to form a semi-finished product of the rotating plate 32 by processing the material of the circular plate with a press 400, and the semi-finished product of the rotating plate 32 processed with the press 400 is formed in a cylindrical shape with an open top. A circular hole is formed on the lower surface of the semi-finished product of the rotating plate 32, and the press 400 is composed of a lower die 410 and an upper die 420, and the lower die 410 has a cylindrical shape on the upper surface. A mounting groove 411 is formed, a circular circular hole 412 is formed on an inner bottom surface of the mounting groove 411, and the upper die 420 has a first pressing protrusion 421 having a cylindrical shape on the bottom surface. Is formed, and a cylindrical second pressing protrusion is formed on a lower surface of the first pressing protrusion 421, and the diameter of the seating groove 411 formed in the lower die 410 is the first pressing protrusion formed on the upper die ( When the diameter is formed larger than 421, the first pressing protrusion 421 is inserted into the seating groove 411, and the first pressing protrusion 421 is inserted into the seating groove 411, the first pressing protrusion A second pressing protrusion formed on the lower surface of 421 is inserted into the circular hole 412 formed on the inner lower surface of the seating groove 411, and the second pressing protrusion and the circular hole 412 are formed to have the same diameter, and press The rotating plate formed by is formed in a cylindrical shape with an open top surface, but a circular hole 412 is formed on the inner surface thereof,
    3단계는 상기 회전플레이트(32) 반제품의 원형홀(412) 주위에 한 쌍의 원호형상의 원호홀(412)을 형성하여 완제품인 회전플레이트(32)를 형성하고, 상기 회전플레이트(32) 반제품에 형성되는 원호홀(412)은 펀칭기에 의해 형성되는 것이며,The third step is to form a pair of circular arc-shaped circular holes 412 around the circular hole 412 of the semi-finished product of the rotating plate 32 to form a rotating plate 32 as a finished product, and the rotating plate 32 is a semi-finished product. The arc hole 412 formed in is formed by a punching machine,
    둘째로 상기 커버몸체를 금형으로 성형하고, Secondly, the cover body is molded into a mold,
    셋째로 동력전달축을 금형으로 성형하는 것으로, 상기 동력전달축(40)은 원기둥형상으로 형성되되, 후방직경이 전방직경보다 직경이 크게 형성되고, 상기 동력전달축(40)의 전방에는 나사면을 형성하고, 상기 동력전달축(40)의 외주연에는 스냅링 삽입홈(41)을 형성하는 것이며,Thirdly, by molding the power transmission shaft into a mold, the power transmission shaft 40 is formed in a cylindrical shape, the rear diameter is formed larger than the front diameter, and a screw surface is formed in the front of the power transmission shaft 40 And forming a snap ring insertion groove 41 at the outer periphery of the power transmission shaft 40,
    넷째로 상기 커버몸체, 회전플레이트 및 동력전달축을 결합하는 것으로, 상기 커버몸체(31)의 내부에 링 형상의 베어링을 설치하되, 상기 베어링의 후방에 회전플레이트(32)를 안치하며, 상기 회전플레이트(32)의 개구된 부분이 커버몸체(31)에 결합된 채 외부를 바라보도록 안치하고, 베어링은 동력전달축(40)에 결합된 상태로 커버몸체(31)에 고정결합되며, 상기 커버몸체(31), 베어링 및 회전플레이트(32)를 관통하게 동력전달축을 억지결합하되, 펀칭기에 의해 결합되고, 상기 회전플레이트(32)와 동력전달축(40)이 분리되지 않도록 용접으로 결합하며, 상기 동력전달축(40)의 외주연에 형성된 스냅링 삽입홈(41)에는 스냅링(42)이 결합되며, 상기 동력전달축(40)에 형성된 스냅링 삽입홈(41)은 베어링이 안치되는 곳보다 전방에 형성되며, 상기 동력전달축(40)이 베어링을 관통한 후에 스냅링(42)을 스냅링 삽입홈(41)에 결합하며, 상기 동력전달축(40)에 결합된 베어링은 스냅링(42)에 의해 분리되지 않게 되고, 상기 커버몸체(31)에 결합된 채 회전플레이트(32)와 동력전달축(40)은 회전가능하게 설치되는 것을 특징으로 하는 충전식 양수기Fourth, by combining the cover body, the rotation plate and the power transmission shaft, a ring-shaped bearing is installed inside the cover body 31, and a rotation plate 32 is placed at the rear of the bearing, and the rotation plate The opened part of (32) is placed so as to face the outside while being coupled to the cover body (31), and the bearing is fixedly coupled to the cover body (31) in a state coupled to the power transmission shaft (40), and the cover body (31), the power transmission shaft is forcibly coupled to penetrate the bearing and the rotation plate 32, but is coupled by a punching machine, and the rotation plate 32 and the power transmission shaft 40 are coupled by welding so that they are not separated, and the The snap ring 42 is coupled to the snap ring insertion groove 41 formed on the outer periphery of the power transmission shaft 40, and the snap ring insertion groove 41 formed on the power transmission shaft 40 is located in front of the place where the bearing is placed. Is formed, and after the power transmission shaft 40 passes through the bearing, the snap ring 42 is coupled to the snap ring insertion groove 41, and the bearing coupled to the power transmission shaft 40 is separated by the snap ring 42 The rechargeable water pump, characterized in that the rotating plate 32 and the power transmission shaft 40 are rotatably installed while being coupled to the cover body 31
PCT/KR2019/016469 2019-03-12 2019-11-27 Rechargeable water pump WO2020184808A1 (en)

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KR20110111843A (en) * 2010-04-05 2011-10-12 주식회사 글로리이앤씨 Fabrication method of solar pump system
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