WO2020184808A1 - Rechargeable water pump - Google Patents
Rechargeable water pump Download PDFInfo
- Publication number
- WO2020184808A1 WO2020184808A1 PCT/KR2019/016469 KR2019016469W WO2020184808A1 WO 2020184808 A1 WO2020184808 A1 WO 2020184808A1 KR 2019016469 W KR2019016469 W KR 2019016469W WO 2020184808 A1 WO2020184808 A1 WO 2020184808A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- coupled
- gear
- plate
- power transmission
- transmission shaft
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/021—Units comprising pumps and their driving means containing a coupling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2210/00—Working fluids
- F05D2210/10—Kind or type
- F05D2210/11—Kind or type liquid, i.e. incompressible
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/40—Transmission of power
- F05D2260/403—Transmission of power through the shape of the drive components
- F05D2260/4031—Transmission of power through the shape of the drive components as in toothed gearing
Definitions
- the present invention relates to a rechargeable water pump, and more particularly, a rechargeable motor is installed inside the pumping body, and a coupling is installed in the motor installed inside the pumping body, so that power is lost when power is transmitted from the pumping body to the pump. It relates to a rechargeable water dispenser that is minimized.
- the inflow is installed in the screw pipe 11 in which a water outlet 11a is formed on one side and a strainer 11b is installed on the other side so as to rotate by the strong water pressure of water;
- the shaft of the screw 10 is connected to the outer central part, and an internal gear 20 installed at one end of the screw pipe 11 so as to be rotated by the rotation of the screw 10 is provided;
- the driven gear 30 installed to be rotatable on one side of the shaft support 60 is engaged and connected to the inner gear 20;
- the gear 41 of the water pump 40 is installed so as to be rotatable in the central part of the shaft support 60, and one end of the shaft is connected to the bearing 21 installed in the inner central part of the inner gear 20.
- the water pump 40 is embedded in a case 50 in which one end of the screw pipe 11 and the flange portion thereof are coupled to each other by a fastening bolt 70, and the suction pipe 42 of the water pump 40
- a water pump using hydraulic power is disclosed, characterized in that the water storage unit 43 is connected to one end of ).
- the absorption port 1b is formed to be connected to the center of the pumping chamber 1a, and the discharge port 1c is connected to the upper part of the pumping chamber 1a. It is formed, and an impeller (1d) is installed inside the pumping chamber (1a), and the pumping unit (1) with a grounding protrusion (1i) at the bottom of the outer wall of the pumping chamber (1d) and the rotating shaft (2a) of the electric motor (2) are connected to the impeller (1d).
- a cooling device made to communicate water between the storage chamber 3 and the pumping chamber 1a around the electric motor 2 by drilling a hole 7 to protect the outside of the power supply unit 8 of the electric motor 2
- An electric water pump with a cover (9) and a packing (11) (11a) in the sealing part (9a) that connects with the storage chamber (3) and fastened with a bolt (10) and a nut (10a) to form a short circuit prevention part It is public.
- the present invention was conceived to solve the above problems, and the cost is low, it is easy to manufacture, and a coupling is installed between the pumping body and the pump, and the straightness, concentricity, and advance angle of the coupling are easily adjusted. Therefore, it is intended to provide a rechargeable water pump that is easy to transmit power because the energy consumed in power transmission is small.
- the present invention relates to a rechargeable water dispenser, and a pumping body 100 with a motor installed therein,
- Consisting of a pump 200 that receives power from the motor of the pumping body 100 and introduces external water to discharge water to the outside,
- the pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100) It is characterized in that the coupling (1) is installed between the motor and the pump 200 installed inside.
- the present invention is inexpensive, easy to manufacture, and a coupling is installed between the pumping body and the pump, and the coupling easily adjusts the straightness, concentricity, and advancement angle so that the energy consumed in power transmission is small This ease of use has a remarkable effect.
- Figure 2 is an internal photograph of the coupling installed in the present invention rechargeable water dispenser
- Figure 3 is an external photograph of the coupling installed in the present invention rechargeable water dispenser
- FIG. 4 is an exploded photograph of the coupling installed in the present invention rechargeable water dispenser
- Figure 5 is a photograph of the cover of the coupling installed in the present invention rechargeable water dispenser
- FIG. 6 is a photograph of a circular plate of a coupling installed in the present invention rechargeable water dispenser
- FIG. 10 is a photograph showing a state in which a snap ring insertion groove is formed in the power transmission shaft coupled to the rotating plate of the present invention
- FIG. 11 is a photograph showing a state in which a snap ring is coupled to the power transmission shaft of the cover of the present invention
- gear 11 fastening body
- cover 31 cover body
- the present invention relates to a rechargeable water dispenser, and a pumping body 100 with a motor installed therein,
- Consisting of a pump 200 that receives power from the motor of the pumping body 100 and introduces external water to discharge water to the outside,
- the pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100) It is characterized in that the coupling (1) is installed between the motor and the pump 200 installed inside.
- the coupling (1) is a gear 10 coupled to the rotation shaft of the motor
- a circular plate 20 connected to the gear 10 to receive the power of the gear 10,
- the circular plate 20 is made of a cover 30 coupled therein,
- the cover 30 is coupled to the housing of the motor, and a power transmission shaft 40 is formed on the outside of the cover 30 and connected to the circular plate 20 inside the cover 30 to transmit power to the mechanical device. It is characterized in that the power transmission shaft 40 transmits power to the connection bar.
- Figure 1 is a photograph of the present invention rechargeable water dispenser
- Figure 2 is an internal photograph of the coupling installed in the present invention rechargeable water dispenser
- Figure 3 is an external photograph of the coupling installed in the present invention rechargeable water dispenser
- Figure 4 is in the present invention rechargeable water dispenser
- An exploded picture of the coupling to be installed
- Figure 5 is a photograph of the cover of the coupling installed in the present invention rechargeable water dispenser
- Figure 6 is a photograph of the circular plate of the coupling installed in the present invention rechargeable water dispenser
- Figure 7 is installed in the present invention rechargeable water dispenser
- Figure 8 is a photograph of the gear teeth of the gear of the coupling installed in the present invention rechargeable water dispenser
- Figure 9 is a photograph of a press manufacturing the rotating plate of the coupling cover of the present invention
- Figure 10 is a rotating plate of the present invention
- FIG. 11 is a
- the present invention relates to a rechargeable water pump, in which a rechargeable motor is installed inside the pumping body, and a coupling is installed in the motor installed inside the pumping body, so that power loss is minimized when power is transmitted from the pumping body to the pump. It is about a water pump.
- Water pumps that are generally used for irrigation or drainage are called agricultural water pumps, and are largely divided into simple pumps, reciprocating pumps, rotary pumps (rotary pumps), and special pumps. Centrifugal pumps are widely used as agricultural pumps, and are composed of impeller, casing, and ground packing.
- the rechargeable water pump comprises a pumping body 100 having a motor installed therein, and a pump 200 receiving power from the motor of the pumping body 100 to inflow water from the outside and discharge water to the outside.
- the pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100)
- a coupling (1) is installed between the motor and the pump (200) installed inside.
- An external battery for supplying power to a rechargeable motor installed inside the pumping body is provided outside the pumping body.
- the coupling is coupled to a rotation shaft of a motor to transmit power to a mechanical device, and a gear 10 coupled to the rotation shaft of the motor and a circular plate connected to the gear 10 to receive the power of the gear 10 (20) and a cover 30 to which the circular plate 20 is coupled therein.
- the cover 30 is coupled to the housing of the motor, and a power transmission shaft 40 is formed on the outside of the cover 30 and connected to the circular plate 20 inside the cover 30 to transmit power to the mechanical device. have.
- the cover 30 is coupled to the center of the cover body 31, the rotation plate 32 rotatably coupled to the inside of the cover body 31, and the rotation plate ( 32) and rotates with the cover body 31 and is formed of a power transmission shaft 40 protruding to the outside.
- the power transmission shaft is coupled by passing through the rotation plate and the cover body from the rear to the front, and the power transmission shaft is manufactured by punching, and the rear of the power transmission shaft is formed with a larger diameter than the front.
- the rotating plate is formed and processed by a press, and the rotating plate has a cylindrical shape when the shape is processed by a press, but the upper part is open, and after the shape processing, a half-moon-shaped hole is processed to penetrate the front and rear of the rotating plate.
- the power transmission shaft In the method of coupling the power transmission shaft of the cover and the rotation plate, after the rotation plate is connected to the rear of the cover, the power transmission shaft penetrates the cover and the rotation plate, and the rear is coupled to the rotation plate by welding.
- the gear 10 is composed of a pipe-shaped fastening body 11 coupled to the rotation shaft of the motor, and a plurality of gear teeth 12 protruding from the outer periphery of the end portion of the fastening body 11.
- gear teeth formed on the fastening body are formed at regular intervals, and the cross section is “ ”It is formed in a shape.
- a round is formed between the gear teeth formed on the fastening body and the other gear teeth that are adjacent to each other, and is formed at 10 to 25°.
- the gear has a bolt hole 13 formed on the outer periphery of the fastening body, so when it is coupled to the rotation shaft of the motor, first insert the fastening body of the gear to the rotation shaft and then insert the bolt into the bolt hole formed in the fastening body to rotate the shaft. To engage the gear.
- the gear is to process a cylindrical metal material.
- the cylindrical material is divided into upper and lower ends so that the diameter of the lower end is smaller than the diameter of the upper end.
- the insertion hole is processed so that the rotation shaft of the motor is inserted through the top and bottom of the material.
- a hole is formed in the outer periphery of the lower end of the material, and a screw surface is formed in the inner diameter of the hole to manufacture a gear.
- the circular plate 20 to which the gear 10 is coupled has a coupling hole 21 formed at the center to correspond to the shape of the gear teeth 12 formed on the outer periphery of the gear 10.
- the circular plate has a disk shape, and a plurality of protruding jaws 22 are radially formed at an end thereof, and the protruding jaws are coupled to a rotating plate coupled to a cover.
- a coupling hole is formed in the rotating plate so that a plurality of protruding jaws formed on the circular plate can be inserted and coupled.
- the gear when the gear is coupled to the rotating shaft of the motor and rotates together with the rotating shaft, the gear rotates the circular plate, and the circular plate is coupled to the rotating plate of the motor, so that the rotating plate also rotates.
- the coupling hole formed in the circular plate is formed in a hexagonal star shape, and its cross section is “ ”It is formed in a shape.
- the gear teeth part is inserted into the coupling hole of the circular plate to transmit power, and the gear teeth of the gear and the coupling hole of the circular plate are formed at intervals of 0.5 to 2 mm.
- the gear teeth are formed to have a certain thickness in the longitudinal direction of the coupling body of the gear, and the circular plate is formed to have a thickness of 1/2 to 1/5 of the thickness of the gear teeth.
- the thickness of the gear teeth of the gear coupled to the rotation shaft is thicker than that of the circular plate, so that power can be easily transmitted to each other.
- the gear is made of a metal material
- the circular plate is made of a metal material or a synthetic resin material.
- the circular plate is made of a metal material, it is used where durability is required and an instantaneous force is required, and when the circular plate is made of a combined resin material, the load of the motor is minimized and the efficiency of power transmission is increased. Used for
- the circular plate is shaped by forming a coupling hole in the center of the circular plate by a press, and protruding jaws are formed on both sides when the circular plate is shape-processed by the press, and the protruding jaw is bent by a worker by 90° using a hand tool. .
- a rotating plate is manufactured, and the first step of manufacturing the rotating plate includes a material having a circular plate shape.
- the raw material of the circular plate is processed by a press to form a semi-finished product of the rotating plate.
- the semi-finished rotary plate shape processed by the press 400 is formed in a cylindrical shape with an open top, and a circular hole is formed on the lower surface of the semi-finished rotary plate.
- the press 400 is made of a lower die 410 and an upper die 420, the lower die 410 has a cylindrical seating groove 411 formed on the upper surface, the inside of the seating groove 411 A circular hole 412 in a circular shape is formed on the lower surface.
- the upper die 420 has a first pressing protrusion 421 having a cylindrical shape on its lower surface, and a second pressing protrusion having a cylindrical shape on the lower surface of the first pressing protrusion 421.
- the diameter of the seating groove formed in the lower die is larger than that of the first pressing protrusion formed in the upper die, so that the first pressing protrusion is inserted into the seating groove.
- the second pressing protrusion formed on the lower surface of the first pressing protrusion is inserted into a circular hole formed in the inner lower surface of the seating groove, and the second pressing protrusion and the circular hole have a diameter. Is formed identically. Therefore, the rotating plate formed by the press is formed in a cylindrical shape with an open top surface, but a circular hole is formed on the inner bottom surface.
- a pair of arc-shaped arc holes are formed around the circular holes of the semi-finished rotating plate to form a rotating plate as a finished product.
- the circular hole formed in the semi-finished product of the rotating plate is formed by a punching machine.
- the cover body is molded into a mold.
- the power transmission shaft is molded into a mold.
- the power transmission shaft is formed in a cylindrical shape, the rear diameter is formed larger than the front diameter.
- a screw surface is formed in front of the power transmission shaft, and a snap ring insertion groove 41 is formed in the outer periphery of the power transmission shaft.
- a ring-shaped bearing is installed inside the cover body, and a rotary plate is placed at the rear of the bearing, and the open portion of the rotary plate is placed so as to look outside while being coupled to the cover body.
- bearing is fixedly coupled to the cover body while being coupled to the power transmission shaft.
- the power transmission shaft is forcibly coupled to pass through the cover body, the bearing and the rotating plate, and is coupled by a punching machine.
- a snap ring 42 is coupled to the snap ring insertion groove 41 formed on the outer periphery of the power transmission shaft 40, and the snap ring insertion groove formed on the power transmission shaft is formed in front of the bearing seat.
- the snap ring is coupled to the snap ring insertion groove. Accordingly, the bearing ring coupled to the power transmission shaft is not separated by the snap ring.
- the rotating plate and the power transmission shaft are rotatably installed.
- the circular plate has a hexagonal star-shaped coupling hole, but both sides of the coupling hole are formed with arc-shaped circular projections.
- the arc protrusion formed on the circular plate is forcibly fitted into the arc hole formed in the rotating plate of the cover to be coupled, so that the rotating plate and the circular plate of the cover are coupled.
- the circular plate is made of a metal material or a synthetic resin material.
- the circular plate When the circular plate is made of a metal material, it is used in a place where durability is required or an instant force is required although the weight is heavy.
- the circular plate is made of synthetic resin, it is light in weight, minimizes the load on the motor, and is used to increase power transmission efficiency.
- the present invention is inexpensive, easy to manufacture, and a coupling is installed between the pumping body and the pump, and the coupling easily adjusts the straightness, concentricity, and advancement angle so that the energy consumed in power transmission is small This ease of use has a remarkable effect.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
Claims (1)
- 내부에 모터가 설치된 양수기본체(100)와,The pumping body 100 with a motor installed therein,상기 양수기본체(100)의 모터에서 동력을 전달받아 외부의 물을 유입하여 외부로 물을 배출하는 펌프(200)로 이루어지되,Consisting of a pump 200 that receives power from the motor of the pumping body 100 and introduces external water to discharge water to the outside,상기 펌프(200)에는 일측에 외부의 물을 유입하는 물유입구(210)가 형성되고, 타측에는 펌프(200)로 유입된 물을 외부로 배출하는 물배출구(300)가 형성되며, 상기 양수기본체(100) 내부에 설치된 모터와 펌프(200) 사이에는 커플링(1)이 설치되어 있는 충전식 양수기에 있어서,The pump 200 is provided with a water inlet 210 for introducing external water on one side, and a water outlet 300 for discharging the water introduced by the pump 200 to the outside on the other side, and the pumping body (100) In the rechargeable water pump having a coupling (1) installed between the motor and the pump 200 installed inside,상기 커플링(1)은 모터의 회전축에 결합되어 기계장치에 동력을 전달하는 것으로, 상기 모터의 회전축에 결합되는 기어(10)와, 상기 기어(10)와 연결되어 기어(10)의 동력을 전달받는 원형판(20)과, 상기 원형판(20)이 내부에 결합되는 커버(30)로 이루어지고,The coupling (1) is coupled to the rotation shaft of the motor to transmit power to the mechanical device, and the gear (10) is coupled to the rotation shaft of the motor, and is connected to the gear (10) to control the power of the gear (10). Consisting of a circular plate 20 to be transmitted and a cover 30 to which the circular plate 20 is coupled therein,상기 커버(30)는 모터의 하우징에 결합되고, 상기 커버(30)의 외측에는 커버(30) 내부의 원형판(20)과 연결되어 기계장치에 동력을 전달하는 동력전달축(40)이 형성되어 있으며, 상기 동력전달축(40)은 연결바에 동력을 전달하며, 상기 커버(30)는 커버몸체(31)와, 상기 커버몸체(31)의 내부에서 회전가능하게 결합되는 회전플레이트(32)와, 상기 회전플레이트(32)의 중심에 결합되어 회전플레이트(32)와 함께 회전하며 커버몸체(31)를 관통하여 외부로 돌출형성된 동력전달축(40)으로 이루어지며,The cover 30 is coupled to the housing of the motor, and a power transmission shaft 40 is formed on the outside of the cover 30 and connected to the circular plate 20 inside the cover 30 to transmit power to the mechanical device. In addition, the power transmission shaft 40 transmits power to the connection bar, and the cover 30 includes a cover body 31 and a rotation plate 32 rotatably coupled within the cover body 31 , It is made of a power transmission shaft 40 coupled to the center of the rotating plate 32, rotating together with the rotating plate 32, penetrating the cover body 31 and protruding to the outside,상기 동력전달축(40)은 회전플레이트(32)와 커버몸체(31)를 후방에서 전방으로 관통하여 결합되되, 상기 동력전달축(40)은 펀칭하여 제조되며, 동력전달축(40)의 후방이 전방보다 직경이 굵게 형성되고, 상기 회전플레이트(32)는 프레스(400)로 형성가공하되, 상기 회전플레이트(32)는 프레스(400)로 형상가공시 원기둥형상이되, 상부가 개구되어 있으며, 형상가공 후, 회전플레이트(32)의 전, 후방을 관통하도록 반달형상의 홀을 가공하며,The power transmission shaft 40 is coupled by passing through the rotation plate 32 and the cover body 31 from the rear to the front, the power transmission shaft 40 is manufactured by punching, and the rear of the power transmission shaft 40 It is formed thicker in diameter than the front, and the rotating plate 32 is formed and processed by a press 400, and the rotating plate 32 has a cylindrical shape when the shape is processed by a press 400, and the upper part is opened. , After shape processing, a half-moon-shaped hole is processed to penetrate the front and rear of the rotating plate 32,상기 커버(30), 회전플레이트(32), 동력전달축(40)의 결합방법은 커버(30)의 후방에 회전플레이트(32)를 결합한 후, 동력전달축(40)은 커버(30)와 회전플레이트(32)를 관통하며 후방은 회전플레이트(32)에 용접으로 결합되는 것이며,The cover 30, the rotation plate 32, and the coupling method of the power transmission shaft 40 is after coupling the rotation plate 32 to the rear of the cover 30, the power transmission shaft 40 and the cover 30 It penetrates the rotating plate 32 and the rear is coupled to the rotating plate 32 by welding,상기 기어(10)는 모터의 회전축에 결합되는 파이프형상의 체결몸체(11)와, 상기 체결몸체(11)의 끝단부 외주연에 돌출형성되는 복수 개의 기어이빨(12)로 이루어지고, 상기 체결몸체(11)에 형성된 기어이빨(12)은 6개가 일정간격 이격되어 형성되며, 그 단면은 “”형상으로 형성되며,The gear 10 is made of a pipe-shaped fastening body 11 coupled to the rotation shaft of the motor, and a plurality of gear teeth 12 protruding from the outer periphery of the end of the fastening body 11, and the fastening Six gear teeth 12 formed on the body 11 are formed at a certain interval, and the cross section is “ ”It is formed in a shape,상기 기어이빨(12)이 6개이면 기어이빨(12)이 원형판(20)에 접촉하는 부분이 많아 동력을 전달하는 것이 용이하고, 상기 체결몸체(11)에 형성된 기어이빨(12)과 근접하는 다른 기어이빨 사이에는 라운드가 형성되며 10~25°로 형성되며, 상기 기어이빨(12)의 끝단부 라운드는 2~9°로 형성되고, 상기 기어(10)의 기어이빨(12)이 원형판(20)으로 동력을 전달할 때, 기어(10)와 원형판(20)이 끼임에 의한 마찰이 일어나지 않고, 소음 및 진동도 줄어들며, 동력전달시 과부하가 걸리는 것도 막을 수 있는 것이며,If there are six gear teeth 12, it is easy to transmit power because there are many parts in which the gear teeth 12 contact the circular plate 20, and are close to the gear teeth 12 formed on the fastening body 11 A round is formed between the other gear teeth and is formed at 10 to 25°, the end round of the gear teeth 12 is formed at 2 to 9°, and the gear teeth 12 of the gear 10 are circular plates ( When power is transmitted to 20), friction due to pinching of the gear 10 and the circular plate 20 does not occur, noise and vibration are reduced, and overloading during power transmission can be prevented.상기 기어(10)는 체결몸체(11) 외주연에 볼트구멍(13)이 형성되어 있어, 모터의 회전축에 결합될 시, 회전축에 기어(10)의 체결몸체(11)를 끼운 후 체결몸체(11)에 형성된 볼트구멍(13)에 볼트를 삽입하여 회전축에 기어를 결합하는 것이며,The gear 10 has a bolt hole 13 formed on the outer periphery of the fastening body 11, so when it is coupled to the rotation shaft of the motor, after inserting the fastening body 11 of the gear 10 to the rotation shaft, the fastening body ( 11) by inserting a bolt into the bolt hole (13) formed in) to couple the gear to the rotating shaft,상기 기어(10)는 원기둥형상의 금속재질의 재료를 가공하는 것으로, 원기둥형상의 재료를 상, 하단부로 나누어 하단부의 직경이 상단부 직경보다 작아지게 가공하고, 재료의 상단부는 기어이빨(12)을 형성하여 육각 별형상이 되도록 가공하고, 재료의 상, 하부를 관통하여 모터의 회전축이 삽입되도록 삽입구멍을 가공하고, 재료의 하단부 외주연에 구멍을 형성하고, 구멍의 내경에 나사면을 형성하여 기어를 제작하는 것이며,The gear 10 is to process a cylindrical metal material, and the cylindrical material is divided into upper and lower parts so that the diameter of the lower end is smaller than the diameter of the upper end, and the upper end of the material is formed with the gear teeth 12 Formed and processed to form a hexagonal star, process the insertion hole through the top and bottom of the material to insert the rotational shaft of the motor, form a hole in the outer periphery of the lower end of the material, and form a screw surface in the inner diameter of the hole. To make gears,상기 기어(10)가 결합되는 원형판(20)은 중심에 기어(10)의 외주연에 형성되는 기어이빨(12)형상과 대응되게 결합구멍(21)이 형성되고, 상기 원형판(20)은 원판형상이되, 끝단에는 방사형으로 복수 개의 돌출턱(22)이 형성되고, 상기 돌출턱(22)은 커버(30)에 결합되어 있는 회전플레이트(32)에 결합되며, 상기 회전플레이트(32)에는 원형판(20)에 형성된 복수 개의 돌출턱(22)이 삽입되어 결합될 수 있도록 결합홀이 형성되고, The circular plate 20 to which the gear 10 is coupled has a coupling hole 21 formed at the center to correspond to the shape of the gear teeth 12 formed on the outer periphery of the gear 10, and the circular plate 20 is a disk It has a shape, but a plurality of protruding jaws 22 are radially formed at the ends, and the protruding jaws 22 are coupled to a rotating plate 32 coupled to the cover 30, and the rotating plate 32 has A coupling hole is formed so that a plurality of protruding protrusions 22 formed on the circular plate 20 can be inserted and coupled,상기 모터의 회전축에 결합되어 회전축과 함께 기어(10)가 회전하면, 상기 기어(10)는 원형판(20)을 회전시키고, 상기 원형판(20)은 모터의 회전플레이트(32)에 결합되어 있어서, 회전플레이트(32)도 함께 회전하게 되고, 상기 회전플레이트(32)가 회전됨에 따라 회전플레이트(32)에 결합되어 있는 동력전달축(40)도 회전하게 되는 것이며,When the gear 10 rotates together with the rotation shaft by being coupled to the rotation shaft of the motor, the gear 10 rotates the circular plate 20, and the circular plate 20 is coupled to the rotation plate 32 of the motor, The rotation plate 32 also rotates together, and as the rotation plate 32 rotates, the power transmission shaft 40 coupled to the rotation plate 32 also rotates,상기 원형판(20)에 형성된 결합구멍(21)은 육각별 모양으로 형성되는 것으로, 그 단면은 “”형상으로 형성되고, 상기 기어(10)는 기어이빨(12) 부분이 원형판(20)의 결합구멍(21)에 삽입되어 동력을 전달하되, 상기 기어(10)의 기어이빨(12)과 원형판(20)의 결합구멍(21)은 서로 간의 유격 공간은 0.5~2mm 간격으로 형성되며, 상기 모터의 회전축에 의해 회전하는 기어(10)가 모터에 의해 회전할 시 모터의 진동 및 작업부에서 전달되는 외부의 충격에 의한 진동이 발생하더라도 기어이빨(12)과 원형판(20) 사이의 유격공간 때문에 전달되는 동력이 손실되는 것을 방지할 수 있는 것이며,The coupling hole 21 formed in the circular plate 20 is formed in a hexagonal star shape, and its cross section is “ The gear 10 is formed in a shape, and the gear teeth 12 are inserted into the coupling hole 21 of the circular plate 20 to transmit power, but the gear teeth 12 and the circular plate of the gear 10 The coupling holes 21 of (20) are formed at intervals of 0.5 to 2 mm with a clearance space between each other, and when the gear 10 rotating by the rotation shaft of the motor rotates by the motor, vibration of the motor and transmission from the working part Even if vibration occurs due to external shock, it is possible to prevent loss of the transmitted power due to the clearance space between the gear teeth 12 and the circular plate 20,상기 기어이빨(12)은 기어(10)의 체결몸체(11)의 길이방향으로 일정두께를 가지도록 형성되고, 원형판(20)은 두께가 기어이빨(12)의 두께보다 1/2~1/5의 두께로 형성되며, 상기 모터의 회전축 길이가 다르더라도 회전축에 결합되는 기어(10)의 기어이빨(12) 두께가 원형판(20)보다 두께보다 두꺼움으로 서로간의 동력을 용이하게 전달할 수 있고, 상기 기어(10)가 원형판(20)으로 동력을 전달할 시 진직도, 동심도, 진각도를 조절할 수 있게 되는 것이며,The gear teeth 12 are formed to have a certain thickness in the longitudinal direction of the fastening body 11 of the gear 10, and the circular plate 20 has a thickness of 1/2 to 1/of the thickness of the gear teeth 12 It is formed to a thickness of 5, and even if the length of the rotation shaft of the motor is different, the thickness of the gear teeth 12 of the gear 10 coupled to the rotation shaft is thicker than that of the circular plate 20, so that power can be easily transmitted to each other, When the gear 10 transmits power to the circular plate 20, it is possible to adjust the straightness, concentricity and advance angle,상기 원형판(20)은 금속재 또는 합성수지재로 제작되고, 상기 원형판(20)은 프레스로 원형판(20)의 중심에 결합구멍(21)을 형성하며 형상가공되고, 상기 프레스로 원형판(20)을 형상가공시 양측에 각각 돌출턱(22)이 형성되되, 상기 돌출턱(22)은 작업자가 수공구를 사용하여 90°구부리는 것이며,The circular plate 20 is made of a metal material or a synthetic resin material, and the circular plate 20 is shaped by forming a coupling hole 21 in the center of the circular plate 20 by a press, and the circular plate 20 is formed by the press. Protruding jaws 22 are formed on both sides during processing, and the protruding jaws 22 are bent by 90° using a hand tool by the operator,상기 커버(30)를 제조하는 방법은, 첫째로 회전플레이트(32)를 제조하며, 상기 회전플레이트(32)를 제조하는 1단계는 원형판재 형상인 소재를 구비하고, In the method of manufacturing the cover 30, first, a rotating plate 32 is manufactured, and the first step of manufacturing the rotating plate 32 is provided with a circular plate-shaped material,2단계는 상기 원형판재의 소재를 프레스(400)로 가공하여 회전플레이트(32) 반제품을 형성하며, 상기 프레스(400)로 형상가공된 회전플레이트(32) 반제품은 상부가 개구된 원통형상으로 형성되되, 회전플레이트(32) 반제품의 하면은 원형홀이 형성되고, 상기 프레스(400)는 하부다이(410)와 상부다이(420)로 이루어지며, 상기 하부다이(410)는 상면에 원기둥형상의 안착홈(411)이 형성되고, 상기 안착홈(411)의 내부 하면에는 원형상의 원형홀(412)이 형성되며, 상기 상부다이(420)는 하면에 원기둥형상의 제1가압돌기(421)가 형성되며, 상기 제1가압돌기(421)의 하면에는 원기둥형상의 제2가압돌기가 형성되고, 상기 하부다이(410)에 형성된 안착홈(411)의 직경은 상부다이에 형성된 제1가압돌기(421)보다 직경이 크게 형성되어, 상기 안착홈(411)에 제1가압돌기(421)가 삽입되고, 상기 제1가압돌기(421)가 안착홈(411)에 삽입되면, 상기 제1가압돌기(421)의 하면에 형성된 제2가압돌기가 안착홈(411)의 내부 하면에 형성된 원형홀(412)에 삽입되고, 상기 제2가압돌기와 원형홀(412)은 직경이 동일하게 형성되며, 프레스에 의해 형성되는 회전플레이트는 상면이 개구된 원통형상으로 형성되되 내부하면에는 원형홀(412)이 형성되는 것이며,The second step is to form a semi-finished product of the rotating plate 32 by processing the material of the circular plate with a press 400, and the semi-finished product of the rotating plate 32 processed with the press 400 is formed in a cylindrical shape with an open top. A circular hole is formed on the lower surface of the semi-finished product of the rotating plate 32, and the press 400 is composed of a lower die 410 and an upper die 420, and the lower die 410 has a cylindrical shape on the upper surface. A mounting groove 411 is formed, a circular circular hole 412 is formed on an inner bottom surface of the mounting groove 411, and the upper die 420 has a first pressing protrusion 421 having a cylindrical shape on the bottom surface. Is formed, and a cylindrical second pressing protrusion is formed on a lower surface of the first pressing protrusion 421, and the diameter of the seating groove 411 formed in the lower die 410 is the first pressing protrusion formed on the upper die ( When the diameter is formed larger than 421, the first pressing protrusion 421 is inserted into the seating groove 411, and the first pressing protrusion 421 is inserted into the seating groove 411, the first pressing protrusion A second pressing protrusion formed on the lower surface of 421 is inserted into the circular hole 412 formed on the inner lower surface of the seating groove 411, and the second pressing protrusion and the circular hole 412 are formed to have the same diameter, and press The rotating plate formed by is formed in a cylindrical shape with an open top surface, but a circular hole 412 is formed on the inner surface thereof,3단계는 상기 회전플레이트(32) 반제품의 원형홀(412) 주위에 한 쌍의 원호형상의 원호홀(412)을 형성하여 완제품인 회전플레이트(32)를 형성하고, 상기 회전플레이트(32) 반제품에 형성되는 원호홀(412)은 펀칭기에 의해 형성되는 것이며,The third step is to form a pair of circular arc-shaped circular holes 412 around the circular hole 412 of the semi-finished product of the rotating plate 32 to form a rotating plate 32 as a finished product, and the rotating plate 32 is a semi-finished product. The arc hole 412 formed in is formed by a punching machine,둘째로 상기 커버몸체를 금형으로 성형하고, Secondly, the cover body is molded into a mold,셋째로 동력전달축을 금형으로 성형하는 것으로, 상기 동력전달축(40)은 원기둥형상으로 형성되되, 후방직경이 전방직경보다 직경이 크게 형성되고, 상기 동력전달축(40)의 전방에는 나사면을 형성하고, 상기 동력전달축(40)의 외주연에는 스냅링 삽입홈(41)을 형성하는 것이며,Thirdly, by molding the power transmission shaft into a mold, the power transmission shaft 40 is formed in a cylindrical shape, the rear diameter is formed larger than the front diameter, and a screw surface is formed in the front of the power transmission shaft 40 And forming a snap ring insertion groove 41 at the outer periphery of the power transmission shaft 40,넷째로 상기 커버몸체, 회전플레이트 및 동력전달축을 결합하는 것으로, 상기 커버몸체(31)의 내부에 링 형상의 베어링을 설치하되, 상기 베어링의 후방에 회전플레이트(32)를 안치하며, 상기 회전플레이트(32)의 개구된 부분이 커버몸체(31)에 결합된 채 외부를 바라보도록 안치하고, 베어링은 동력전달축(40)에 결합된 상태로 커버몸체(31)에 고정결합되며, 상기 커버몸체(31), 베어링 및 회전플레이트(32)를 관통하게 동력전달축을 억지결합하되, 펀칭기에 의해 결합되고, 상기 회전플레이트(32)와 동력전달축(40)이 분리되지 않도록 용접으로 결합하며, 상기 동력전달축(40)의 외주연에 형성된 스냅링 삽입홈(41)에는 스냅링(42)이 결합되며, 상기 동력전달축(40)에 형성된 스냅링 삽입홈(41)은 베어링이 안치되는 곳보다 전방에 형성되며, 상기 동력전달축(40)이 베어링을 관통한 후에 스냅링(42)을 스냅링 삽입홈(41)에 결합하며, 상기 동력전달축(40)에 결합된 베어링은 스냅링(42)에 의해 분리되지 않게 되고, 상기 커버몸체(31)에 결합된 채 회전플레이트(32)와 동력전달축(40)은 회전가능하게 설치되는 것을 특징으로 하는 충전식 양수기Fourth, by combining the cover body, the rotation plate and the power transmission shaft, a ring-shaped bearing is installed inside the cover body 31, and a rotation plate 32 is placed at the rear of the bearing, and the rotation plate The opened part of (32) is placed so as to face the outside while being coupled to the cover body (31), and the bearing is fixedly coupled to the cover body (31) in a state coupled to the power transmission shaft (40), and the cover body (31), the power transmission shaft is forcibly coupled to penetrate the bearing and the rotation plate 32, but is coupled by a punching machine, and the rotation plate 32 and the power transmission shaft 40 are coupled by welding so that they are not separated, and the The snap ring 42 is coupled to the snap ring insertion groove 41 formed on the outer periphery of the power transmission shaft 40, and the snap ring insertion groove 41 formed on the power transmission shaft 40 is located in front of the place where the bearing is placed. Is formed, and after the power transmission shaft 40 passes through the bearing, the snap ring 42 is coupled to the snap ring insertion groove 41, and the bearing coupled to the power transmission shaft 40 is separated by the snap ring 42 The rechargeable water pump, characterized in that the rotating plate 32 and the power transmission shaft 40 are rotatably installed while being coupled to the cover body 31
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KR1020190028013A KR102020834B1 (en) | 2019-03-12 | 2019-03-12 | Rechargeable water pump |
KR10-2019-0028013 | 2019-03-12 |
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KR102020834B1 (en) * | 2019-03-12 | 2019-10-18 | (주)아이에이치피엠 | Rechargeable water pump |
WO2022055212A1 (en) * | 2020-09-09 | 2022-03-17 | 주식회사 스마트카라 | Food waste treatment apparatus |
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KR20080030437A (en) * | 2007-01-05 | 2008-04-04 | 시종욱 | Electric motion water meter |
KR20110111843A (en) * | 2010-04-05 | 2011-10-12 | 주식회사 글로리이앤씨 | Fabrication method of solar pump system |
KR20140089075A (en) * | 2013-01-04 | 2014-07-14 | 시종욱 | Electric motion water meter |
JP2015031341A (en) * | 2013-08-02 | 2015-02-16 | 日立建機株式会社 | Shaft coupling for hydraulic pump |
KR101909042B1 (en) * | 2017-06-14 | 2018-10-17 | 경도파워텍 주식회사 | Multi screw drainage pump |
KR102020834B1 (en) * | 2019-03-12 | 2019-10-18 | (주)아이에이치피엠 | Rechargeable water pump |
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2019
- 2019-03-12 KR KR1020190028013A patent/KR102020834B1/en active IP Right Grant
- 2019-11-27 WO PCT/KR2019/016469 patent/WO2020184808A1/en active Application Filing
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KR20080030437A (en) * | 2007-01-05 | 2008-04-04 | 시종욱 | Electric motion water meter |
KR20110111843A (en) * | 2010-04-05 | 2011-10-12 | 주식회사 글로리이앤씨 | Fabrication method of solar pump system |
KR20140089075A (en) * | 2013-01-04 | 2014-07-14 | 시종욱 | Electric motion water meter |
JP2015031341A (en) * | 2013-08-02 | 2015-02-16 | 日立建機株式会社 | Shaft coupling for hydraulic pump |
KR101909042B1 (en) * | 2017-06-14 | 2018-10-17 | 경도파워텍 주식회사 | Multi screw drainage pump |
KR102020834B1 (en) * | 2019-03-12 | 2019-10-18 | (주)아이에이치피엠 | Rechargeable water pump |
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