WO2020181851A1 - 基于Zigbee无线网络的仓库监控系统 - Google Patents

基于Zigbee无线网络的仓库监控系统 Download PDF

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WO2020181851A1
WO2020181851A1 PCT/CN2019/123938 CN2019123938W WO2020181851A1 WO 2020181851 A1 WO2020181851 A1 WO 2020181851A1 CN 2019123938 W CN2019123938 W CN 2019123938W WO 2020181851 A1 WO2020181851 A1 WO 2020181851A1
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warehouse
sensor
communication board
alarm
door
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PCT/CN2019/123938
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English (en)
French (fr)
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吴尚
周彬浩
王玉婷
俞玉春
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苏州易德龙科技股份有限公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B25/00Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems
    • G08B25/01Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium
    • G08B25/10Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium using wireless transmission systems
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link

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  • the invention belongs to the technical field of warehouse monitoring, and specifically relates to a warehouse monitoring system based on a Zigbee wireless network.
  • the patent with the announcement number CN109194925 discloses a remote video monitoring system for warehouses, including a video collection terminal, a cloud platform, and a remote monitoring terminal.
  • the video collection terminal is used for collection.
  • the monitoring video in the warehouse is wirelessly transmitted to the cloud platform, and the remote monitoring terminal is wirelessly connected to the cloud platform for remote viewing of the collected monitoring video.
  • the disadvantage is that you need to manually monitor the video at all times and make manual judgments, which greatly increases labor costs. But if the recognition algorithm of the software is used for recognition, it will also increase the cost of monitoring.
  • the present invention proposes a warehouse monitoring system based on Zigbee wireless network, which can monitor warehouse storage locations, access control, and storage environment in real time, and send field information to the security network system through the Zigbee wireless network to record. In the event of an abnormal situation, an audible and visual alarm will be issued on site.
  • a warehouse monitoring system based on a Zigbee wireless network includes a sensor module and an acousto-optic alarm device.
  • the sensor module includes an ultrasonic sensor arranged at the access door of the warehouse.
  • the ultrasonic sensor is used to collect ultrasonic signals and install The through-beam photoelectric sensor in each storage area on the storage shelf, the through-beam photoelectric sensor corresponds to the storage area one-to-one, and is used to collect the through-beam light signal, and multiple temperature sensors distributed in different positions in the warehouse for collection Temperature signal;
  • the sensor module is connected to the wireless acquisition communication board slave, the wireless acquisition communication board slave is used to collect sensor detection data, and the sensor detection data is transmitted to the wireless acquisition communication board host through the Zigbee wireless communication network, and Receive the signal from the host computer of the wireless acquisition communication board, the host computer of the wireless acquisition communication board is connected to the upper computer;
  • the upper computer is installed with control software for recording sensor detection data, and classifying the detection data to determine whether each type of device is reached Set
  • the wireless collection and communication board host is provided with a USB interface, and the wireless collection and communication board host is connected to a host computer through the USB interface for data transmission.
  • the safety network system is connected to a maintenance terminal.
  • the classification judgment includes: when the door monitored by the ultrasonic sensor is set to an access control, when the door is judged to be open, judging whether the operation authority of the opener's door is consistent, if not, an alarm is issued; When it is opened normally, judge the opening time of the warehouse door according to the ultrasonic sensor signal. When the warehouse door is normally opened for more than a certain time, an alarm will be issued; the storage area of the operation is obtained according to the light signal, and it is further judged whether the operation area is consistent with the normal setting area. When the operating area does not match the normal setting area, an alarm is issued; when the temperature detected by the temperature sensor exceeds a certain range of the normal room temperature, an alarm is issued.
  • the invention can perform real-time monitoring of warehouse storage, access control, and storage environment; collect and process monitoring information, and send the field information to the upper computer through the Zigbee wireless network, and the upper computer transmits the information to the safety network system for recording.
  • the safety network system In the event of an abnormal situation, an audible and visual alarm is issued on site, and the alarm signal is transmitted to the safety network system, and the safety network system informs the safety personnel to check. Realize the real-time monitoring and recording of the warehouse, greatly improving the reliability, safety and work efficiency.
  • Figure 1 is a schematic block diagram of the warehouse monitoring system based on the Zigbee wireless network of the present invention.
  • a warehouse monitoring system based on Zigbee wireless network is especially suitable for electronic material warehouses of electronic manufacturing service companies, including sensor modules, sound and light alarm devices, wireless collection communication board slaves, and wireless collection communication board Host computer, upper computer, safety network system;
  • the sensor module can include ultrasonic sensors, smoke sensors, temperature sensors, human infrared sensors, gas sensors, etc.
  • the present invention uses ultrasonic sensors, through-beam photoelectric sensors, and temperature sensors.
  • the ultrasonic sensors are arranged at the access door of the warehouse, including the warehouse door. As well as the doors with access control, the ultrasonic sensor is used to collect ultrasonic signals, the through-beam photoelectric sensor is installed in each storage area on the storage shelf, and the through-beam photoelectric sensor corresponds to the storage area one-to-one to collect the through-beam light signal and temperature sensor Distributed in different locations in the warehouse, used to collect temperature signals.
  • Each sensor is connected to the slave of the wireless acquisition communication board.
  • the slave of the wireless acquisition communication board is a circuit board with a microcontroller as the core.
  • the slave of the wireless acquisition communication board is used to collect sensor detection data and pass the sensor detection data through Zigbee wireless
  • the communication network is transmitted to the host of the wireless acquisition communication board, and receives signals from the host of the wireless acquisition communication board.
  • a host of the wireless acquisition communication board connects multiple slaves of the wireless acquisition communication board.
  • the ZigBee coordinator and four ZigBee terminal nodes are used to form a ZigBee wireless sensor network (ZigBee WSN) as the network layer of the Internet of Things technology architecture.
  • the host of the wireless acquisition communication board is a circuit board with a microcontroller as the core. It receives information sent by the slave of the wireless acquisition communication board.
  • the host of the wireless acquisition communication board is connected to the upper computer.
  • the host of the wireless acquisition communication board is provided with a USB interface.
  • the host computer of the acquisition communication board is connected to the upper computer through the USB interface, and the information is transmitted to the upper computer through the USB interface. At the same time, it can also send the alarm control signal of the upper computer to the slave computer of the wireless acquisition communication board.
  • the upper computer is equipped with control software to record the sensor detection data, and classify the detection data to determine whether each category has reached the set threshold. If the set threshold is reached, the sound and light alarm device will alarm and upload the field data to safety network system.
  • the data processing of the host computer determines whether there is an abnormal situation, including the following situations: when the door monitored by the ultrasonic sensor is set to access control, when it is judged that the door is open, it is judged whether the operation authority of the opener's door is consistent, if not, Alarm; when the warehouse door is opened normally, judge the opening time of the warehouse door according to the ultrasonic sensor signal, when the warehouse door is opened normally for more than a certain time, an alarm is issued to prevent the phenomenon of forgetting to close the door; the storage area that is operated according to the light signal , To further determine whether the operating area is consistent with the normal setting area, when the operating area does not match the normal setting area, an alarm is issued; when the temperature detected by the temperature sensor exceeds a certain range of normal room temperature, an alarm is issued.
  • the safety network system is connected to the maintenance terminal. And send the alarm information to the security personnel to remind the security personnel to check on site.

Abstract

本发明公开了一种基于Zigbee无线网络的仓库监控系统,包括传感器模组,传感器模组包括,设置在仓库的通道门处的超声波传感器,安装在存储货架上每个存储区域的对射光电传感器,所述对射光电传感器与存储区域一一对应,及分布在仓库内不同位置的多个温度传感器;传感器模组连接无线采集通讯板从机,将传感器检测数据通过Zigbee无线通讯网络传输至主机,无线采集通讯板主机连接上位机;所述上位机安装有控制软件,对检测数据进行分类判断是否达到每一类的设定阈值,通过声光报警装置进行报警,将现场数据上传至安全网络系统。可以对仓库储位、门禁、存储环境进行实时监控,将现场信息通过Zigbee无线网络发送至安全网络系统记录。

Description

基于Zigbee无线网络的仓库监控系统 技术领域
本发明属于仓库监控技术领域,具体地涉及一种基于Zigbee无线网络的仓库监控系统。
背景技术
仓库是现代工业生产中物料流转常用的存储空间,如果物品存储不当,发生存放混乱或遗失,会导致大量的经济损失,给企业及个人造成直接的利益伤害,所以需要实时监控,避免危害的产生。传统的仓库监控手段通过人工方法进行监控,存在效率低下、开销巨大、安全性差、可靠性低等弊端;并且对仓库运行数据记录不详,难以对仓库运行状态做出有效的分析。
现在一般都会在仓库中安装摄像头,例如,公告号为CN 109194925的专利,公开了一种仓库用远程视频监控系统,包括视频采集终端、云平台和远程监控端,所述视频采集终端用于采集仓库中的监控视频,并将采集的监控视频无线传输至云平台,所述远程监控端与云平台无线连接用于远程查看采集的监控视频。缺点是需要人工时刻监控视频,并通过人工进行判断,大大增加了人工成本。但是如果通过软件的识别算法进行识别的话,同样会增加监控的成本。
虽然现有技术中也会通过传感器进行仓库监控,但是往往都无法进行全面的监控。
发明内容
针对上述存在的技术问题,本发明提出了一种基于Zigbee无线网络的仓库监控系统,可以对仓库储位、门禁、存储环境进行实时监控,将现场信息通过Zigbee无线网络发送至安全网络系统记录,在出现异常情况时,现场发出声光报警。
本发明的技术方案是:
一种基于Zigbee无线网络的仓库监控系统,包括传感器模组和声光报警装置,所述传感器模组包括,设置在仓库的通道门处的超声波传感器,所 述超声波传感器用于采集超声波信号,安装在存储货架上每个存储区域的对射光电传感器,所述对射光电传感器与存储区域一一对应,用于采集对射光信号,及分布在仓库内不同位置的多个温度传感器,用于采集温度信号;所述传感器模组连接无线采集通讯板从机,所述无线采集通讯板从机用于采集传感器检测数据,并将传感器检测数据通过Zigbee无线通讯网络传输至无线采集通讯板主机,并接收无线采集通讯板主机的信号,所述无线采集通讯板主机连接上位机;所述上位机安装有控制软件,用于记录传感器检测数据,并对检测数据进行分类判断是否达到每一类的设定阈值,若达到设定阈值通过声光报警装置进行报警,将现场数据上传至安全网络系统。
优选的技术方案中,所述无线采集通讯板主机上设置有USB接口,所述无线采集通讯板主机通过USB接口连接上位机,进行数据传输。
优选的技术方案中,所述安全网络系统与维修终端连接。
优选的技术方案中,所述分类判断包括,当超声波传感器监控的门设置门禁时,当判断该门开启时,判断开启人员的门的操作权限是否相符,若不符时,发出报警;当仓库门正常开启时,根据超声波传感器信号判断仓库门开启的时间,当仓库门正常开启超过一定时间时,发出报警;根据对射光信号得到操作的存储区域,进一步判断操作区域与正常设定区域是否相符,当操作区域与正常设定区域不符时,发出报警;当温度传感器检测的温度超过正常室温一定范围,发出报警。
与现有技术相比,本发明的优点是:
本发明可以对仓库储位、门禁、存储环境进行实时监控;采集并处理监控信息,并将现场信息通过Zigbee无线网络发送至上位机,上位机再将信息传送至安全网络系统记录。在出现异常情况时,现场发出声光报警,并将报警信号传送至安全网络系统,安全网络系统通知安全人员查看。实现了对仓库的实时监控与记录,可靠性、安全性、工作效率大大提高。
附图说明
下面结合附图及实施例对本发明作进一步描述:
图1为本发明基于Zigbee无线网络的仓库监控系统的原理框图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。
实施例:
下面结合附图,对本发明的较佳实施例作进一步说明。
如图1所示,一种基于Zigbee无线网络的仓库监控系统,尤其适用于电子制造服务公司的电子原料仓库,包括传感器模组、声光报警装置、无线采集通讯板从机、无线采集通讯板主机、上位机、安全网络系统;
传感器模组可以包括超声波传感器、烟雾传感器、温度传感器、人体红外传感器、气体传感器等等,本发明使用超声波传感器、对射光电传感器和温度传感器,超声波传感器设置在仓库的通道门处,包括仓库门以及各设置门禁的门,超声波传感器用于采集超声波信号,对射光电传感器安装在存储货架上的每个存储区域,对射光电传感器与存储区域一一对应,用于采集对射光信号,温度传感器分布在仓库内不同的位置,用于采集温度信号。
每个传感器分别连接无线采集通讯板从机,无线采集通讯板从机是以微控制器为核心的电路板,无线采集通讯板从机用于采集传感器检测数据,并将传感器检测数据通过Zigbee无线通讯网络传输至无线采集通讯板主机,并接收无线采集通讯板主机的信号,一个无线采集通讯板主机连接多个无线采集通讯板从机。结合ZigBee无线传感器自组网功能利用ZigBee协调器与四个ZigBee终端节点组建ZigBee无线传感器网络(ZigBee WSN)来作为物联网技术架构的网络层。
无线采集通讯板主机是以微控制器为核心的电路板,接收无线采集通讯板从机发送的信息,无线采集通讯板主机连接上位机,无线采集通讯板主机上设置有USB接口,所述无线采集通讯板主机通过USB接口连接上位机,将信息通过USB接口传输至上位机,同时也能将上位机报警控制信号发送给无线采集通讯板从机。
上位机安装有控制软件,用于记录传感器检测数据,并对检测数据进行分类判断是否达到每一类的设定阈值,若达到设定阈值通过声光报警装置进行报警,将现场数据上传至安全网络系统。
上位机的数据处理,判断是否出现异常情况,包括以下几种情况:当超声波传感器监控的门设置门禁时,当判断该门开启时,判断开启人员的门的操作权限是否相符,若不符时,发出报警;当仓库门正常开启时,根据超声波传感器信号判断仓库门开启的时间,当仓库门正常开启超过一定时间时,发出报警,防止门禁忘关的现象;根据对射光信号得到操作的存储区域,进一步判断操作区域与正常设定区域是否相符,当操作区域与正常设定区域不符时,发出报警;当温度传感器检测的温度超过正常室温一定范围,发出报警。
安全网络系统与维修终端连接。并将报警信息发送给安全人员,提醒安全人员现场查看。
应当理解的是,本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理,而不构成对本发明的限制。因此,在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。此外,本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。

Claims (4)

  1. 一种基于Zigbee无线网络的仓库监控系统,包括传感器模组和声光报警装置,其特征在于,所述传感器模组包括,设置在仓库的通道门处的超声波传感器,所述超声波传感器用于采集超声波信号,安装在存储货架上每个存储区域的对射光电传感器,所述对射光电传感器与存储区域一一对应,用于采集对射光信号,及分布在仓库内不同位置的多个温度传感器,用于采集温度信号;所述传感器模组连接无线采集通讯板从机,所述无线采集通讯板从机用于采集传感器检测数据,并将传感器检测数据通过Zigbee无线通讯网络传输至无线采集通讯板主机,并接收无线采集通讯板主机的信号,所述无线采集通讯板主机连接上位机;所述上位机安装有控制软件,用于记录传感器检测数据,并对检测数据进行分类判断是否达到每一类的设定阈值,若达到设定阈值通过声光报警装置进行报警,将现场数据上传至安全网络系统。
  2. 根据权利要求1所述的基于Zigbee无线网络的仓库监控系统,其特征在于,所述无线采集通讯板主机上设置有USB接口,所述无线采集通讯板主机通过USB接口连接上位机,进行数据传输。
  3. 根据权利要求1所述的基于Zigbee无线网络的仓库监控系统,其特征在于,所述安全网络系统与维修终端连接。
  4. 根据权利要求1所述的基于Zigbee无线网络的仓库监控系统,其特征在于,所述分类判断包括,当超声波传感器监控的门设置门禁时,当判断该门开启时,判断开启人员的门的操作权限是否相符,若不符时,发出报警;当仓库门正常开启时,根据超声波传感器信号判断仓库门开启的时间,当仓库门正常开启超过一定时间时,发出报警;根据对射光信号得到操作的存储区域,进一步判断操作区域与正常设定区域是否相符,当操作区域与正常设定区域不符时,发出报警;当温度传感器检测的温度超过正常室温一定范围,发出报警。
PCT/CN2019/123938 2019-03-12 2019-12-09 基于Zigbee无线网络的仓库监控系统 WO2020181851A1 (zh)

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