WO2020177507A1 - Pump body assembly for reciprocating-type compressor, and reciprocating-type compressor - Google Patents
Pump body assembly for reciprocating-type compressor, and reciprocating-type compressor Download PDFInfo
- Publication number
- WO2020177507A1 WO2020177507A1 PCT/CN2020/074727 CN2020074727W WO2020177507A1 WO 2020177507 A1 WO2020177507 A1 WO 2020177507A1 CN 2020074727 W CN2020074727 W CN 2020074727W WO 2020177507 A1 WO2020177507 A1 WO 2020177507A1
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- WIPO (PCT)
- Prior art keywords
- hole
- oil
- shaft portion
- pump body
- body assembly
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
Definitions
- This application relates to the technical field of compressors, in particular to a pump body assembly and a reciprocating compressor for a reciprocating compressor.
- Reciprocating compressors usually include mechanical components and electrical drive components.
- the mechanical components generally use a reciprocating crank-connecting rod mechanism and include crankshafts, connecting rods, crankcases, pistons, cylinders, and valve blocks.
- Electrical drive components include stators and rotors. When the reciprocating compressor is running, the rotor drives the crankshaft to rotate, and the connecting rod drives the piston to reciprocate in the cylinder, thereby driving the valve block to complete the processes of suction, compression and exhaust.
- the pump body assembly of the reciprocating compressor will be greatly deformed during installation and operation, thereby affecting the reliability and stability of the reciprocating compressor.
- This application aims to solve at least one of the technical problems existing in related technologies.
- this application proposes a pump body assembly for a reciprocating compressor, which has a stable structure and reliable operation.
- the application also proposes a reciprocating compressor with the above-mentioned pump body assembly.
- a pump body assembly for a reciprocating compressor includes: a crankcase, the crankcase includes a body portion and a cylinder portion, and a crankshaft with an axis extending vertically is formed on the body portion A hole, the cylinder portion is provided on the top of the body portion and defines a cylinder hole with an axis extending in a transverse direction; a piston, the piston is provided in the cylinder hole and the piston is bored with an axis extending vertically
- the crankshaft includes a main shaft portion and a counter shaft portion, the main shaft portion penetrates the crankshaft hole, the counter shaft portion is connected to the upper end of the main shaft portion, and the counter shaft portion
- the main shaft portion is parallel, and the auxiliary shaft portion is located above the main body portion; a connecting rod is provided above the main body portion and includes a first end and a second end, the first The end portion defines a first hole sleeved outside the piston pin, and the second end portion defines
- the first plane of the crankcase and the second plane of the connecting rod are set to be parallel or coincident, and the distance between the first plane and the second plane is less than It is equal to 1mm, which makes the pump body components fit closely and effectively improves the structural stability and use reliability of the pump body components during assembly and operation.
- the body part includes a first part and a second part located on both sides of the diameter of the crankshaft hole, the cylinder part is provided on the top of the first part, and the The bottom has two first stator mounting feet, and the bottom of the second part has a second stator mounting foot.
- the distance between the first plane and the second plane is less than or equal to 1 mm.
- the line L1 between the two first stator mounting feet is perpendicular to the line L2 between the second stator mounting foot and the crankshaft hole .
- the line connecting one of the first stator mounting feet and the crankshaft hole is L3, and the other of the first stator mounting feet and The connecting line of the crankshaft hole is L4, and the angle between the L3 and the L4 is an acute angle or a right angle.
- a first oil storage cavity with an open bottom is formed in the main shaft portion, a first oil groove is formed on the outer peripheral wall of the main shaft portion, and a first oil reservoir is formed on the main shaft portion.
- the first oil hole communicated with the oil cavity and the air bubble hole, the first oil hole penetrates outward to communicate with the first oil groove, and the bubble hole penetrates outward to the outer peripheral wall of the main shaft portion and is connected to the first oil groove.
- An oil groove is spaced apart.
- a second oil storage cavity is formed in the auxiliary shaft portion, a communication passage connecting the first oil storage cavity and the second oil storage cavity is formed in the crankshaft, and the auxiliary shaft A second oil hole communicating with the second oil storage cavity is formed on the shaft portion, and the second oil hole penetrates outward to the outer peripheral wall of the secondary shaft portion.
- a second oil groove is formed on the outer peripheral wall of the secondary shaft portion, and the second oil groove is in communication with the second oil hole.
- the diameter of the main shaft portion is D1
- the diameter of the secondary shaft portion is d1, which satisfies: 1.1 ⁇ D1/d1 ⁇ 1.5.
- the diameter of the first hole is d2 and the diameter of the second hole is D2, which satisfies: 1.5 ⁇ D2/d2 ⁇ 2.5.
- the height h of the first end is the axial length of the first hole, and a matching groove for receiving the first end is formed on the piston, and the matching groove
- the height in the axial direction of the piston pin is H, where h ⁇ H, and the fitting gap y between the first end and the fitting groove satisfies: 0.2mm ⁇ y ⁇ 0.6mm.
- the reciprocating compressor according to the embodiment of the second aspect of the present application includes the pump body assembly for the reciprocating compressor according to the embodiment of the first aspect of the present application.
- the structural stability and reliability of the reciprocating compressor during assembly and operation are improved by using the above-mentioned pump body assembly.
- Fig. 1 is a partial structural diagram of a reciprocating compressor according to an embodiment of the present application
- Fig. 2 is another partial structural diagram of the reciprocating compressor shown in Fig. 1;
- Fig. 3 is a schematic structural diagram of the stator shown in Fig. 2;
- Figure 4 is a schematic structural view of a pump body assembly for a reciprocating compressor according to an embodiment of the present application
- FIG 5 is an exploded view of the pump body assembly shown in Figure 4.
- Figure 6 is a cross-sectional view of the pump body assembly shown in Figure 4.
- Fig. 7 is a schematic structural diagram of the crankcase shown in Fig. 4;
- Fig. 8 is another structural schematic diagram of the crankcase shown in Fig. 7;
- Fig. 9 is another structural schematic diagram of the crankcase shown in Fig. 7;
- Fig. 10 is a schematic structural diagram of the crankshaft shown in Fig. 4.
- Fig. 11 is another structural schematic diagram of the crankshaft shown in Fig. 10;
- Fig. 12 is a cross-sectional view of the connecting rod shown in Fig. 4.
- crankcase 1 first plane 10, body portion 11, cylinder portion 12, crankshaft hole 110, central axis 110a of crankshaft hole, first portion 111, second portion 112, first stator mounting foot 113, second stator mounting Foot 114, cylinder bore 120, central axis 120a of the cylinder bore, oil guide groove 121,
- Piston 2 piston pin 20, annular groove 21, first through hole 22, mating groove 23, second through hole 24,
- Crankshaft 3 communicating passage 30, main shaft portion 31, mating section 310, counter shaft portion 32, balance weight 33, first oil storage chamber 311, first oil groove 312, first oil hole 313, bubble hole 314, second oil storage Cavity 321, second oil hole 322, second oil groove 323,
- a pump body assembly 100 for a reciprocating compressor 200 includes a crankcase 1, a piston 2, a crankshaft 3, and a connecting rod 4.
- the crankcase 1 includes a body part 11 and a cylinder part 12.
- the body part 11 is formed with a crankshaft hole 110 whose axis extends in the vertical direction.
- the crankshaft hole 110 can penetrate the body part 11 vertically, and the cylinder part 12 is provided on the top of the body part 11.
- the cylinder portion 12 defines a cylinder hole 120 with an axis extending in the transverse direction, and the axial direction of the cylinder hole 120 is perpendicular to the axial direction of the crank hole 110.
- the piston 2 is arranged in the cylinder bore 120 and the piston 2 is bored with a piston pin 20 whose axis extends in the vertical direction.
- the crankshaft 3 includes a main shaft portion 31 and a counter shaft portion 32.
- the main shaft portion 31 penetrates the crankshaft hole 110 and the main shaft portion 31 It is rotatably fitted to the crankshaft hole 110, the secondary shaft portion 32 is connected to the upper end of the main shaft portion 31 and the secondary shaft portion 32 is located above the main body portion 11, and the secondary shaft portion 32 is parallel to the main shaft portion 31, that is, the central axis of the secondary shaft portion 32 It is parallel to the central axis of the main shaft portion 31.
- the connecting rod 4 is provided above the body portion 11 and the connecting rod 4 includes a first end 41 and a second end 42, a shaft 43 may be provided between the first end 41 and the second end 42, and the first end
- the portion 41 defines a first hole 411 fitted outside the piston pin 20, and the piston pin 20 penetrates the piston 2 and the first end 41 to connect the piston 2 and the first end 41, and the second end 42 defines When the second hole 421 fitted outside the secondary shaft portion 32 is sleeved, the secondary shaft portion 32 passes through the second hole 421.
- the crankcase 1 has a first plane 10, the first plane 10 passes through the central axis 120a of the cylinder bore and the first plane 10 is perpendicular to the central axis 110a of the crank bore, then the first plane 10 can be formed as the central axis through the cylinder bore 120a horizontal plane;
- the connecting rod 4 has a second plane 40, the second plane 40 through the center of the first hole 411 and the center of the second hole 421, and the second plane 40 and the center axis of the first hole 411a and the second hole
- the central axes 421a are all vertical, and the first plane 10 and the second plane 40 are parallel or overlapped.
- the pump body assembly 100 has a tight fit and compact structure, reduces the volume of the pump body assembly 100, and facilitates the miniaturization and lightweight design of the pump body assembly 100.
- to ensure the movement of the crankshaft 3 Balance requires additional riveting of counterweights on the crankshaft 3, resulting in a large deviation between the connecting rod 4 and the cylinder portion 12 in the axial direction of the crankshaft 3 and the horizontal center plane of the connecting rod 4 intersects the horizontal center plane of the cylinder portion 12 The hidden danger of the line.
- the connecting rod 4 and the piston 2 are subjected to reasonable force, which prevents the piston 2 from being subjected to a large deflection force, and effectively reduces the gap between the piston 2 and the cylinder portion 12.
- the acting force further ensures the structural stability of the pump body assembly 100 during operation, and improves the reliability of the pump body assembly 100 in use.
- first plane 10 coincides with the second plane 40
- the distance between the first plane 10 and the second plane 40 is zero; when the first plane 10 and the second plane 40 are parallel, the first plane 10 There is no line of intersection with the second plane 40.
- the first plane 10 and the second plane 40 can be spaced apart, and in the axial direction of the crank hole 110 (for example, the vertical direction in FIG. 6), the first plane 10 It can be located on the side of the second plane 40 away from the main shaft portion 31 or close to the main shaft portion 31, and the first plane 10 can be located above or below the second plane 40.
- the “center of the hole” is located on the center axis of the hole and at the center of the hole axis
- the “center of the first hole 411” is located on the center axis 411a of the first hole and is located at the center of the first hole.
- the “center of the second hole 421” is located on the central axis 421a of the second hole and at the axial center position of the second hole 421.
- the first plane 10 of the crankcase 1 and the second plane 40 of the connecting rod 4 are parallel or coincident, so that the pump body assembly 100 fits closely and effectively The structural stability and reliability of the pump body assembly 100 during assembly and operation are improved.
- the body portion 11 includes a first portion 111 and a second portion 112 located on both sides of the diameter of the crankshaft hole 110, the cylinder portion 12 is provided on the top of the first portion 111, There are two first stator mounting feet 113 at the bottom.
- the two first stator mounting feet 113 can be close to the end surface of the cylinder part 12 that is far away from the connecting rod 4.
- Each first stator mounting foot 113 can start from the first part.
- the bottom of 111 extends downward, and the bottom of the second part 112 has a second stator mounting foot 114.
- the second stator mounting foot 114 can be away from the end surface of the cylinder part 12 that is far from the connecting rod 4, and the second stator mounting foot 114 can It extends downward from the bottom of the second part 112.
- the two first stator mounting feet 113 and one second stator mounting foot 114 can be arranged in a triangle shape, which improves the structural stability of the crankcase 1 and prevents the pump body assembly 100 from generating a large amount of damage during installation and operation. Deformation, thereby further improving the structural stability and reliability of the pump body assembly 100
- a plurality of stator mounting holes 1011 may be formed on the stator 101 of the reciprocating compressor 200, and the plurality of stator mounting holes 1011 may be connected to the two first stator mounting feet respectively. 113.
- One second stator mounting foot 114 is correspondingly arranged, each first stator mounting foot 113 is matched with the corresponding stator mounting hole 1011, and the second stator mounting foot 114 is correspondingly matched with the corresponding stator mounting hole 1011 to realize the crankcase 1
- the assembly with the stator 101, and the stator 101 and the crankcase 1 can be connected by fasteners such as bolts.
- crankcase 1 under the premise of ensuring the reliable connection between the crankcase 1 and the stator 101, the structure of the crankcase 1 is simplified, the material amount of the crankcase 1 is saved, the cost of the pump body assembly 100 is reduced, and the crankcase is improved. 1 and the assembly efficiency between the stator 101.
- the distance between the first plane 10 and the second plane 40 is less than or equal to 1 mm, for example, the distance between the first plane 10 and the second plane 40 may be 0.3 mm, Or 0.5mm, or 0.8mm, or 1mm.
- the first plane 10 and the second plane 40 deviate greatly in the axial direction of the crankshaft 3, resulting in greater friction between the piston 2 and the cylinder bore 120, which will affect the operating efficiency of the pump body assembly 100 and cause additional
- the high noise ensures the stable operation of the pump body assembly 100 and at the same time makes the pump body assembly 100 have good sound quality.
- the line L1 of the two first stator mounting legs 113 is perpendicular to the line L2 of the second stator mounting leg 114 and the crank hole 110 as projected along the axis of the crank hole 110.
- the line L1 can be the line between the orthographic projections of the centers of the two first stator mounting feet 113
- the line L2 can be the line between the orthographic projection of the center of the second stator mounting foot 114 and the orthographic projection of the center of the crank hole 110
- the line L1 is perpendicular to the line L2
- the two first stator mounting feet 113 and the first is relatively regular, and the forces on the second stator mounting feet 114 and each of the first stator mounting feet 113 are relatively balanced
- the line connecting one first stator mounting foot 113 and the crankshaft hole 110 is L3, and the other first stator mounting foot 113 and the crankshaft hole 110
- the line of is L4, and the angle between L3 and L4 is an acute or right angle. Therefore, to a certain extent, it is beneficial to realize the miniaturization design of the reciprocating compressor 200. For example, in the example of FIGS.
- the line L3 may be an orthographic projection of the center of one of the two first stator mounting feet 113 and the crankshaft
- the line between the orthographic projection of the center of the hole 110, the line L4 may be the line between the orthographic projection of the center of the other of the two first stator mounting feet 113 and the orthographic projection of the center of the crankshaft hole 110
- the angle ⁇ between the line L3 and the line L4 is 90°, which facilitates the processing of the crankcase 1 and simplifies the processing technology of the crankcase 1, compared to the angle between the line L3 and the line L4
- the crankcase 1 in the present application is convenient to manufacture, and it is convenient to ensure the relative position between the two first stator mounting feet 113 and the cylinder portion 12, to ensure the manufacturing accuracy of the crankcase 1, thereby further ensuring The structural stability of the crankcase 1.
- angle ⁇ between the line L3 and the line L4 can also be an acute angle, which also facilitates the manufacture of the crankcase 1 and ensures the manufacturing accuracy and structural stability of the crankcase 1.
- the angle between the line L3 and the line L4 refers to the orthographic projection of the center of the crankshaft hole 110 on a plane perpendicular to the axis of the crankshaft hole 110, and the two first stator mounting feet 113 corresponds to the central angle ⁇ .
- the lengths of the line L3 and the line L4 are equal.
- the forces on the two first stator mounting feet 113 are more balanced, and further The structural stability and use reliability of the pump body assembly 100 are ensured.
- the length of the line L3 and the line L4 may not be equal.
- the length of the line L3 is greater than the length of the line L2, which further makes the structure of the crankcase 1 compact, reduces the volume of the crankcase 1, and reduces the weight of the crankcase 1.
- the pump body assembly 100 is applied to a reciprocating compressor At 200 hours, the volume of the stator 101 assembled with the crankcase 1 can be reduced, which is beneficial to realize the miniaturization and lightweight design of the reciprocating compressor 200.
- a first oil storage cavity 311 with an open bottom is formed in the main shaft portion 31, a first oil groove 312 is formed on the outer peripheral wall of the main shaft portion 31, and a first oil reservoir 312 is formed on the main shaft portion 31.
- the cavity 311 communicates with the first oil hole 313 and the bubble hole 314, the first oil hole 313 penetrates outward to communicate with the first oil groove 312, the bubble hole 314 penetrates outward to the outer peripheral wall of the main shaft portion 31, and the bubble hole 314 is connected to the first oil groove 312.
- the oil grooves 312 are spaced apart. For example, as shown in FIGS.
- the first oil storage cavity 311 may penetrate the lower end surface of the main shaft portion 31, the main shaft portion 31 may have a mating section 310 that fits with the crank hole 110, and the bubble hole 314 is located in the mating section 310, and the bubble hole 314 penetrates the outer peripheral wall of the main shaft portion 31, so that when oil flows to the bubble hole 314 through the first oil storage cavity 311, the foam generated by the crankshaft 3 agitation can be discharged through the bubble hole 314, and to Flow down to the oil storage tank again to prevent foam from affecting the lubrication effect of the pump body assembly 100.
- the first oil groove 312 may be formed on the outer peripheral wall of the mating section 310, the first oil groove 312 extends spirally, and the first oil groove 312 may be formed by a part of the outer peripheral wall of the mating section 310 being recessed toward the central axis of the main shaft portion 31, then the first The oil groove 312 may extend along the three-dimensional spiral line on the outer peripheral wall of the mating section 310; the first oil hole 313 may be located at the end of the first oil groove 312, and the oil in the first oil storage cavity 311 may flow to The first oil groove 312 is used to lubricate the rotating pair formed by the mating section 310 and the body portion 11.
- the first oil groove 312 can also extend along other curves, and is not limited to a spiral line.
- an oil storage tank may be formed at the bottom of the reciprocating compressor 200, and a certain amount of oil may be stored in the oil storage tank, and a pump oil structure may be provided in the first oil storage cavity 311 ,
- the oil pump structure can deliver the oil in the oil storage tank to the first oil storage cavity 311; when the oil flows to the bubble hole 314, the foam in the oil can be discharged through the bubble hole 314, and the oil in the first oil storage cavity 311
- the oil can flow into the first oil groove 312 through the first oil hole 313 under the action of the centrifugal force generated by the rotation of the crankshaft 3 and flow along the first oil groove 312 to lubricate the rotating pair formed by the mating section 310 and the body portion 11.
- effective lubrication between the crankshaft 3 and the crankcase 1 is realized, and the reliability of the pump body assembly 100 is ensured.
- a second oil storage chamber 321 is formed in the countershaft portion 32, and a communication passage 30 connecting the first oil storage chamber 311 and the second oil storage chamber 321 is formed in the crankshaft 3, and the countershaft portion
- a second oil hole 322 communicating with the second oil storage cavity 321 is formed on the 32, and the second oil hole 322 penetrates outward to the outer peripheral wall of the secondary shaft portion 32.
- a balance weight 33 can be provided between the main shaft portion 31 and the secondary shaft portion 32, the main shaft portion 31 can be connected to the lower end of the balance weight 33, and the secondary shaft portion 32 can be connected to At the upper end of the balance weight 33, the communication passage 30 can penetrate the upper and lower end surfaces of the balance weight 33, and the lower end of the communication passage 30 is in communication with the first oil storage chamber 311, and the upper end of the communication passage 30 is in communication with the second oil storage chamber 321,
- the second oil hole 322 penetrates the outer peripheral wall of the countershaft portion 32, so the oil in the first oil storage chamber 311 can flow into the second oil storage chamber 321 through the communication channel 30, and flow to the second oil chamber 321 through the second oil hole 322.
- the end portion 42 and the secondary shaft portion 32 are used to lubricate the rotating pair formed by the second end portion 42 and the secondary shaft portion 32.
- effective lubrication between the crankshaft 3 and the connecting rod 4 is realized, and the reliability of the pump body assembly 100 is further ensured.
- each first oil hole 313 is located at the two axial ends of the first oil groove 312, and each first oil hole 313 respectively penetrates the outer peripheral wall of the main shaft portion 31, and each first oil hole 313 is respectively communicated with the first oil groove 312, and the first oil hole 313 located at the lower end of the first oil groove 312 can directly communicate with the first oil storage cavity 311.
- the first oil hole 313 at the upper end of the first oil groove 312 may be indirectly communicated with the first oil storage cavity 311 through the first oil groove 312, and the first oil hole 313 at the upper end of the first oil groove 312 communicates with the communication passage 30.
- the oil in the first oil storage chamber 311 can flow into the first oil groove 312 through the lower first oil hole 313 under the action of centrifugal force, and along the first oil groove 312 Flow to lubricate the rotating pair formed by the main body portion 11 and the main shaft portion 31; then the oil in the first oil groove 312 flows into the communicating passage 30 through the upper first oil hole 313, and the oil in the communicating passage 30 flows to the second reservoir
- the oil cavity 321 flows through the second oil hole 322 to between the second end 42 and the secondary shaft 32.
- the second oil storage cavity 321 may penetrate the upper end surface of the secondary shaft portion 32, so that a part of the oil in the second oil storage cavity 321 flows through the second oil hole 322 to between the second end portion 42 and the secondary shaft portion 32,
- another part of the oil in the second oil storage chamber 321 can be thrown out under the action of centrifugal force and spilled onto other parts of the reciprocating compressor 200 such as the cylinder part 12 to lubricate other parts.
- a second oil groove 323 is formed on the outer peripheral wall of the secondary shaft portion 32, and the second oil groove 323 can be turned from a part of the outer peripheral wall of the secondary shaft portion 32 toward the secondary shaft portion 32
- the central axis is recessed, the second oil hole 322 may be located at the end of the second oil groove 323, and the second oil hole 322 communicates with the second oil groove 323, then flows from the second oil hole 322 to the second end 42 and the auxiliary
- the oil between the shaft portions 32 can flow along the second oil groove 323 to better lubricate the rotating pair formed by the second end portion 42 and the counter shaft portion 32.
- the second oil groove 323 is beneficial to the second oil groove 323.
- the excess oil between the end portion 42 and the countershaft portion 32 is thrown onto other components of the reciprocating compressor 200 such as the cylinder portion 12 to lubricate other components.
- an oil guide groove 121 is formed on the cylinder part 12, the oil guide groove 121 may be located at the end of the cylinder part 12, and the oil guide groove 121 may penetrate the inner and outer peripheral walls of the cylinder part 12.
- the oil guide groove 121 is connected to the cylinder bore 120, so that during the operation of the pump body assembly 100, the excess oil between the second end 42 and the secondary shaft portion 32 can be spilled to the oil guide groove 121 to lubricate the cylinder portion 12 and the piston 2 Along the extension direction of the second oil groove 323, the concave depth of the second oil groove 323 is gradually reduced to avoid the accumulation of more oil between the second end portion 42 and the counter shaft portion 32, and facilitate the removal of excess oil
- the rapid ejection enables good oil circulation in the reciprocating compressor 200, and ensures the lubrication effect of the reciprocating compressor 200.
- the second oil groove 323 may extend along a curve, for example, the second oil groove 323 may extend along a three-dimensional spiral line, or may extend along a circular arc line.
- an oil guide groove 121 is formed on the cylinder portion 12.
- the oil guide groove 121 may be located at the end of the cylinder portion 12, and the oil guide groove 121 may be close to the cylinder portion 12.
- a part of the end surface of one end of the center of the connecting rod 4 is recessed and formed in a direction away from the center of the connecting rod 4, so that the oil guide groove 121 can be roughly formed as a U-shaped groove, and the oil guide groove 121 can penetrate the inner and outer peripheral walls of the cylinder portion 12, so that The oil guide groove 121 is connected to the cylinder bore 120, so that the oil spilled at the oil guide groove 121 can flow into the cylinder bore 120 during the operation of the pump body assembly 100, and the piston 2 is provided in the cylinder bore 120, so the oil at the oil guide groove 121 Oil can flow between the cylinder bore 120 and the piston 2 to lubricate the moving pair formed by the cylinder portion 12 and the piston 2; the outer peripheral wall of the piston 2 is formed with an annular groove 21 extending in the circumferential direction of the cylinder bore 120.
- the 21 can be formed by recessing part of the outer peripheral wall of the piston 2.
- the first hole 22 on the piston 2 for piercing the piston pin 20 is in communication with the annular groove 21, so that the piston 2 is in the cylinder bore during the operation of the pump body assembly 100
- the annular groove 21 can move to a position communicating with the oil guide groove 121, and the oil at the oil guide groove 121 can flow into the annular groove 21 and move with the annular groove 21 to a position that matches the cylinder bore 120.
- the lubrication effect between the cylinder portion 12 and the piston 2 is effectively improved, and the oil in the annular groove 21 can flow into the first through hole 22 to lubricate the rotation pair formed by the piston pin 20 and the first end portion 41.
- the piston 2 also has a second perforation 24, the second perforation 24 is perpendicular to the first perforation 22, that is, the central axis of the second perforation 24 is perpendicular to the central axis of the first perforation 22,
- the perforation 24 is provided with a limiting member 5. Since the second perforation 24 is connected to the first perforation 22, when the limiting member 5 passes through the second perforation 24, it is convenient for the limiting member 5 to pass through the piston pin 20 to restrict the piston.
- the axial movement of the pin 20 realizes the limitation of the piston pin 20, and prevents the piston pin 20 from breaking away from the first through hole 22 and causing the first end 41 to disengage from the piston 2, thereby further ensuring the reliability of the pump body assembly 100.
- the piston pin 20 is in clearance fit with the first through hole 22, which facilitates the quick penetration of the piston pin 20 in the first through hole 22, which improves the assembly efficiency of the pump body assembly 100;
- the limiting member 5 may be an elastic pin, but is not limited to this.
- the diameter of the main shaft portion 31 is D1
- the diameter of the secondary shaft portion 32 is d1 which satisfies: 1.1 ⁇ D1/d1 ⁇ 1.5
- the diameter of the main shaft portion 31 and the secondary shaft There is an appropriate proportional relationship between the diameters of the parts 32, the main shaft part 31 and the counter shaft part 32 have good reliability in use, so that the crankshaft 3 has a stable structure, reliable use, flexible design, and easy to ensure the dynamic balance of the crankshaft 3, and It avoids that D1/d1 is too large to make the main shaft 31 and the counter shaft part 32 have a large difference, which causes the crankshaft 3 to be easily deformed, and it avoids that D1/d1 is too small to make the main shaft 31 and the counter shaft 32 have a small difference and cannot be compared with the crankcase. 1 and connecting rod 4 better match.
- the diameter of the first hole 411 is d2, and the diameter of the second hole 421 is D2, which satisfies: 1.5 ⁇ D2/d2 ⁇ 2.5, and the first hole 411
- the diameter of the second hole 421 is D2 which satisfies: 1.5 ⁇ D2/d2 ⁇ 2.5
- the first hole 411 There is a proper proportional relationship between the diameter of the second hole 421 and the diameter of the second hole 421, which is convenient to ensure that the connecting rod 4 is stable in structure, reliable in use, and flexible in design, and avoids that D2/d2 is too large to make the first end 41 and the second end
- the large difference between 42 leads to easy deformation of the structure of the connecting rod 4, which avoids that D2/d2 is too small, and the difference between the first end 41 and the second end 42 is too small to be better matched with the piston pin 20 and the counter shaft 32 .
- the height h of the first end 41 is the axial length of the first hole 411, that is, the first hole 411 penetrates the first end 41
- the piston 2 is formed with a fitting groove 23 for accommodating the first end 41.
- the fitting groove 23 can be turned from a part of the surface of the piston 2 on the side close to the center of the connecting rod 4 toward the center away from the center of the connecting rod 4
- the height of the fitting groove 23 in the axial direction of the piston pin 20 is H, where h ⁇ H, then the first end 41 and the fitting groove 23 are in clearance fit, so as to facilitate the first end 41 is quickly fitted to the fitting groove 23, which improves the assembly efficiency of the pump body assembly 100.
- the fitting gap y between the first end 41 and the fitting groove 23 satisfies: 0.2mm ⁇ y ⁇ 0.6mm, then there is a suitable fitting gap between the first end 41 and the fitting groove 23, which ensures that the first end 41 Under the premise of the efficiency of the assembly with the matching groove 23, the limiting effect of the matching groove 23 on the first end 41 in the axial direction of the piston pin 20 is ensured, and the first end of the crankshaft 3 is prevented from driving the connecting rod 4 in operation.
- the one end 41 produces a relatively large shaking relative to the piston 2, thereby reducing the vibration of the pump body assembly 100 and reducing operating noise.
- the maximum width of the fitting groove 23 is greater than the maximum width of the first end 41, so as to avoid the connecting rod 4 and the piston 2 during the operation of the pump body assembly 100 Interference occurs to ensure the normal operation of the pump body assembly 100.
- the reciprocating compressor 200 according to the embodiment of the second aspect of the present application includes the pump body assembly 100 for the reciprocating compressor 200 according to the embodiment of the first aspect of the present application.
- the reciprocating compressor 200 includes a stator 101 and a rotor.
- the rotor is sleeved in the stator 101 and the rotor is in interference fit with the crankshaft 3.
- the crankcase 1 passes through the first stator mounting foot 113 and The second stator mounting foot 114 is installed on the stator; when the reciprocating compressor 200 is running, the rotor drives the crankshaft 3 to rotate, and the connecting rod 4 drives the piston 2 to reciprocate in the cylinder part 12, and the piston 2 is in the cylinder part 12
- the reciprocating movement drives the valve group at the end of the cylinder part 12 to complete the processes of suction, compression and exhaust.
- the reciprocating compressor 200 of the embodiment of the present application by using the above-mentioned pump body assembly 100, the structural stability and reliability of the reciprocating compressor 200 during assembly and operation are improved.
Abstract
Description
Claims (12)
- 一种用于往复式压缩机的泵体组件,其特征在于,包括:A pump body assembly for a reciprocating compressor, characterized in that it comprises:曲轴箱,所述曲轴箱包括本体部和气缸部,所述本体部上形成有轴线沿竖向延伸的曲轴孔,所述气缸部设在所述本体部的顶部且限定出轴线沿横向延伸的气缸孔;A crankcase, the crankcase includes a body portion and a cylinder portion, the body portion is formed with a crankshaft hole with an axis extending vertically, and the cylinder portion is provided on the top of the body portion and defines an axis extending transversely Cylinder bore活塞,所述活塞设在所述气缸孔内且所述活塞上穿设有轴线沿竖向延伸的活塞销;A piston, the piston is arranged in the cylinder bore and a piston pin with an axis extending vertically is passed through the piston;曲轴,所述曲轴包括主轴部和副轴部,所述主轴部穿设于所述曲轴孔,所述副轴部与所述主轴部的上端相连,且所述副轴部与所述主轴部平行,所述副轴部位于所述本体部的上方;A crankshaft, the crankshaft includes a main shaft portion and a counter shaft portion, the main shaft portion penetrates the crankshaft hole, the counter shaft portion is connected to the upper end of the main shaft portion, and the counter shaft portion is connected to the main shaft portion Parallel, the secondary shaft part is located above the body part;连杆,所述连杆设在所述本体部的上方且包括第一端部和第二端部,所述第一端部限定出套配在所述活塞销外的第一孔,所述第二端部限定出套配在所述副轴部外的第二孔,其中,所述曲轴箱具有第一平面,所述第一平面过所述气缸孔的中心轴线且与所述曲轴孔的中心轴线垂直,所述连杆具有第二平面,所述第二平面过所述第一孔的中心和所述第二孔的中心、且与所述第一孔的中心轴线和所述第二孔的中心轴线均垂直,所述第一平面与所述第二平面平行或重合。A connecting rod, the connecting rod is arranged above the body and includes a first end and a second end, the first end defines a first hole sleeved outside the piston pin, the The second end portion defines a second hole sleeved outside the countershaft portion, wherein the crankcase has a first plane, and the first plane passes through the central axis of the cylinder hole and is connected to the crankshaft hole. The central axis of the connecting rod is perpendicular, and the connecting rod has a second plane that passes through the center of the first hole and the center of the second hole, and is connected to the center axis of the first hole and the first hole. The central axes of the two holes are both perpendicular, and the first plane is parallel to or coincides with the second plane.
- 根据权利要求1所述的用于往复式压缩机的泵体组件,其特征在于,所述本体部包括位于所述曲轴孔直径两侧的第一部和第二部,所述气缸部设在所述第一部的顶部,所述第一部的底部具有两个第一定子安装脚,所述第二部的底部具有一个第二定子安装脚。The pump body assembly for a reciprocating compressor according to claim 1, wherein the body portion includes a first portion and a second portion located on both sides of the diameter of the crankshaft hole, and the cylinder portion is provided at The top of the first part and the bottom of the first part are provided with two first stator mounting feet, and the bottom of the second part is provided with a second stator mounting foot.
- 根据权利要求1或2所述的用于往复式压缩机的泵体组件,其特征在于,当所述第一平面与所述第二平面平行时,所述第一平面与所述第二平面之间的距离小于等于1mm。The pump body assembly for a reciprocating compressor according to claim 1 or 2, wherein when the first plane and the second plane are parallel, the first plane and the second plane The distance between them is less than or equal to 1mm.
- 根据权利要求2所述的用于往复式压缩机的泵体组件,其特征在于,沿所述曲轴孔的轴线方向投影,两个所述第一定子安装脚的连线L1垂直于所述第二定子安装脚和所述曲轴孔的连线L2。The pump body assembly for a reciprocating compressor according to claim 2, characterized in that, along the axis of the crankshaft hole, the line L1 of the two first stator mounting feet is perpendicular to the The connecting line L2 between the second stator mounting foot and the crankshaft hole.
- 根据权利要求2或4所述的用于往复式压缩机的泵体组件,其特征在于,沿所述曲轴孔的轴线方向投影,其中一个所述第一定子安装脚与所述曲轴孔的连线为L3,另一个所述第一定子安装脚与所述曲轴孔的连线为L4,所述L3和所述L4的夹角为锐角或直角。The pump body assembly for a reciprocating compressor according to claim 2 or 4, characterized in that, along the axis of the crankshaft hole, one of the first stator mounting feet and the crankshaft hole are projected The connection line is L3, and the connection line between the other first stator mounting foot and the crankshaft hole is L4, and the included angle between the L3 and the L4 is an acute angle or a right angle.
- 根据权利要求1-5中任一项所述的用于往复式压缩机的泵体组件,其特征在于,所述主轴部内形成有底部敞开的第一储油腔,所述主轴部的外周壁上形成有第一油槽, 所述主轴部上形成有与所述第一储油腔连通的第一油孔和气泡孔,所述第一油孔向外贯通至与所述第一油槽连通,所述气泡孔向外贯通至所述主轴部的外周壁且与所述第一油槽间隔开。The pump body assembly for a reciprocating compressor according to any one of claims 1-5, wherein a first oil storage cavity with an open bottom is formed in the main shaft portion, and the outer peripheral wall of the main shaft portion A first oil groove is formed on the main shaft portion, a first oil hole and a bubble hole communicating with the first oil storage cavity are formed on the main shaft portion, and the first oil hole penetrates outward to communicate with the first oil groove, The air bubble hole penetrates outward to the outer peripheral wall of the main shaft part and is spaced apart from the first oil groove.
- 根据权利要求6所述的用于往复式压缩机的泵体组件,其特征在于,所述副轴部内形成有第二储油腔,所述曲轴内形成有连通所述第一储油腔和所述第二储油腔的连通通道,所述副轴部上形成有与所述第二储油腔连通的第二油孔,所述第二油孔向外贯通至所述副轴部的外周壁。The pump body assembly for a reciprocating compressor according to claim 6, wherein a second oil storage chamber is formed in the countershaft portion, and a second oil storage chamber is formed in the crankshaft to communicate with the first oil storage chamber. In the communication passage of the second oil storage chamber, a second oil hole communicating with the second oil storage chamber is formed on the secondary shaft portion, and the second oil hole penetrates outward to the secondary shaft portion Peripheral wall.
- 根据权利要求7所述的用于往复式压缩机的泵体组件,其特征在于,所述副轴部的外周壁上形成有第二油槽,所述第二油槽与所述第二油孔连通。The pump body assembly for a reciprocating compressor according to claim 7, wherein a second oil groove is formed on the outer peripheral wall of the countershaft portion, and the second oil groove is in communication with the second oil hole .
- 根据权利要求1-8中任一项所述的用于往复式压缩机的泵体组件,其特征在于,所述主轴部的直径为D1、所述副轴部的直径为d1,满足:1.1≤D1/d1≤1.5。The pump body assembly for a reciprocating compressor according to any one of claims 1-8, wherein the diameter of the main shaft portion is D1, and the diameter of the counter shaft portion is d1, which satisfies: 1.1 ≤D1/d1≤1.5.
- 根据权利要求1-9中任一项所述的用于往复式压缩机的泵体组件,其特征在于,所述第一孔的直径为d2、所述第二孔的直径为D2,满足:1.5≤D2/d2≤2.5。The pump body assembly for a reciprocating compressor according to any one of claims 1-9, wherein the diameter of the first hole is d2, and the diameter of the second hole is D2, satisfying: 1.5≤D2/d2≤2.5.
- 根据权利要求1-10中任一项所述的用于往复式压缩机的泵体组件,其特征在于,所述第一端部的高度h为所述第一孔的轴向长度,所述活塞上形成有用于容纳所述第一端部的配合槽,所述配合槽在所述活塞销的轴线方向上的高度为H,其中,h<H,且所述第一端部与所述配合槽的配合间隙y满足:0.2mm≤y≤0.6mm。The pump body assembly for a reciprocating compressor according to any one of claims 1-10, wherein the height h of the first end portion is the axial length of the first hole, and the The piston is formed with a mating groove for accommodating the first end, and the height of the mating groove in the axial direction of the piston pin is H, where h<H, and the first end and the The fitting clearance y of the fitting groove satisfies: 0.2mm≤y≤0.6mm.
- 一种往复式压缩机,其特征在于,包括根据权利要求1-11中任一项所述的用于往复式压缩机的泵体组件。A reciprocating compressor, characterized by comprising the pump body assembly for a reciprocating compressor according to any one of claims 1-11.
Applications Claiming Priority (4)
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CN201910154607.8 | 2019-03-01 | ||
CN201910154607.8A CN111637036A (en) | 2019-03-01 | 2019-03-01 | Pump body assembly for reciprocating compressor and reciprocating compressor |
CN201920268104.9 | 2019-03-01 | ||
CN201920268104.9U CN209704788U (en) | 2019-03-01 | 2019-03-01 | Pump assembly and reciprocating compressor for reciprocating compressor |
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WO2020177507A1 true WO2020177507A1 (en) | 2020-09-10 |
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