WO2020173009A1 - Flexible mechanical arm based on sphere-pin pairs - Google Patents

Flexible mechanical arm based on sphere-pin pairs Download PDF

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Publication number
WO2020173009A1
WO2020173009A1 PCT/CN2019/088982 CN2019088982W WO2020173009A1 WO 2020173009 A1 WO2020173009 A1 WO 2020173009A1 CN 2019088982 W CN2019088982 W CN 2019088982W WO 2020173009 A1 WO2020173009 A1 WO 2020173009A1
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WO
WIPO (PCT)
Prior art keywords
arm
arm rod
linkage
hole
spherical cavity
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PCT/CN2019/088982
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French (fr)
Chinese (zh)
Inventor
梁斌
刘宇
朱先进
王学谦
孟得山
陈章
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清华大学深圳研究生院
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Publication of WO2020173009A1 publication Critical patent/WO2020173009A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J17/00Joints
    • B25J17/02Wrist joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/06Programme-controlled manipulators characterised by multi-articulated arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/10Programme-controlled manipulators characterised by positioning means for manipulator elements
    • B25J9/12Programme-controlled manipulators characterised by positioning means for manipulator elements electric

Definitions

  • the invention relates to the technical field of mechanical arms, in particular to a flexible mechanical arm based on a ball pin pair.
  • the flexible manipulator has the advantages of high flexibility and strong obstacle avoidance ability. It has strong movement and operation ability in small spaces and complex environments. It has the advantages of aerospace manufacturing, large-scale equipment inspection and maintenance, etc. Important application value.
  • each joint of the flexible manipulator is independently driven. Although the redundancy of the entire arm can be improved, the number of driving motors will be increased accordingly, resulting in the difficulty, weight, and cost of the flexible arm. increase.
  • the existing solution is to add elastic elements between the joints, and use a section of the arm as a control unit for control, or directly use elastic materials as the arm base for control to achieve arc-like deformation movement.
  • the shape of the robot arm in the actual movement process is deviated from the arc, and the end accuracy is not high, which is difficult to meet the demand.
  • Fig. 1a and Fig. 1b show a gear-driven equal-curvature bending mechanical arm of prior art 1.
  • a large bevel gear is mounted on a rotating support through interference or key fit with a pin, and one is connected to the large bevel gear.
  • the small bevel gear that is engaged with the transmission shaft is installed at one end of the transmission shaft close to the universal joint by interference or key fit, and the intersection of the center line of the large bevel gear and the small bevel gear is located at the rotation center of the universal joint.
  • the mechanical arm has the following disadvantages: (1) the gear transmission mechanism occupies a large space, which affects the applicable scenarios of the flexible arm; (2) only realizes the linkage on a single degree of freedom, which limits the flexible arm's motion capability.
  • Chinese patent document CN106625639A discloses a flexible arm linkage joint section of the prior art 2, which has the following disadvantages: (1) The number of articulated rods in the arm section of this solution must be a multiple of 4, which is not convenient for the number of joint sections in the arm.
  • the pre-tightening force of the "8"-shaped stainless steel rope on the opposite side can be regarded as a fixed value; during the movement of the boom, the eccentric load caused by the different positive pressures on both sides will also affect the angle of the boom.
  • none of the above solutions can realize the backup of the linkage rope on all two degrees of freedom.
  • the present invention proposes a flexible mechanical arm based on a ball-and-pin pair, which is more convenient for engineering applications, has stable and reliable linkage effects, and realizes equal-curvature bending linkage.
  • the invention discloses a flexible mechanical arm based on a ball pin pair, which includes a multi-segment arm rod, a multi-group linkage rope group and a plurality of driving ropes.
  • the multi-segment arm rods are respectively connected end to end in sequence, and each of the two adjacent segments
  • the arm rods are connected by a ball pin pair, and each group of the linkage rope group corresponds to each section of the arm rod with the ball pin pair connected at both ends, and each group of the linkage rope group includes multiple linkage ropes,
  • a plurality of said interlocking ropes in each group of interlocking ropes respectively bypass the corresponding ball pin pair of the first end of the arm, the corresponding arm and the corresponding
  • the ball pin pair at the second end of the arm rod realizes linkage, and each of the linkage ropes is S-shaped on the corresponding arm rod; a plurality of the driving ropes respectively pass through a plurality of sections connected end to end in sequence.
  • the arm rod is used to realize
  • the ball pin pair includes a first ball cavity, a second ball cavity and a pin shaft
  • the first ball cavity is fixedly connected to the first end of the arm
  • the second ball cavity Is disposed in the first spherical cavity
  • the pin shaft passes through the first spherical cavity and the second spherical cavity in order to make the first spherical cavity and the second spherical cavity in
  • the degree of freedom of rotation in the axial direction of the arm rod is restricted and relatively rotatable in two directions perpendicular to the axial direction of the arm rod, wherein the second spherical cavity can be inserted into the phase
  • the second end of the adjacent arm rod is connected with the second end of the adjacent arm rod by a key to form the ball pin pair.
  • the first ball cavity or the second ball cavity is provided with a sliding groove, and the length of the sliding groove is arranged along the axial direction of the arm rod, wherein the first ball cavity
  • the pin is threaded or interference fit with the second spherical cavity, and when the second spherical cavity is provided with the sliding groove, the pin and the first Ball cavity threaded connection or interference fit.
  • each of the ball pin pairs includes two pin shafts, and the two pin shafts respectively pass through the first spherical cavity body and the second spherical cavity body in sequence, wherein the two pin shafts are symmetrical It is arranged at two ends of the first spherical cavity and the second spherical cavity, and the axes of the two pin shafts are collinear.
  • the second spherical cavity body is composed of at least two spherical cavity body parts, wherein at least two of the spherical cavity body parts are spliced with each other to form the second spherical cavity body.
  • a plurality of key grooves are provided in the second spherical cavity, and a plurality of protruding keys are provided on the second end of the arm rod, and the plurality of keys can be respectively inserted into the plurality of key grooves.
  • the second spherical cavity and/or the end of the first spherical cavity is provided with a thrust surface, the stopper
  • the rear part of the plurality of keys is arranged to stop the thrust surface at the end of the second spherical cavity and/or the first spherical cavity in the axial direction of the arm rod.
  • two ends of the multiple linkage ropes in each linkage rope group are respectively fixedly connected to the two sections of the arm rods respectively connected to the two ends of the corresponding arm rods.
  • each interlocking rope group includes at least three interlocking ropes, and the three interlocking ropes are respectively distributed on the circumference of the corresponding arm rod without interfering with each other.
  • both ends of each arm rod are respectively provided with first flanges
  • the first flange is provided with a plurality of first holes and a plurality of second holes
  • the ball pin pair is provided with a first flange.
  • Two flanges, the second flange is provided with a plurality of third holes, the first hole, the second hole and the third hole are respectively arranged along the axial direction of the arm, each The first end of the linkage rope is fixedly connected to the first hole of the first flange of the second end of the arm rod connected to the corresponding first end of the arm rod, and the second end Fixedly connected to the first hole of the first flange of the first end of the arm rod connected to the second end of the corresponding arm rod, and the first end of each link rope is connected to The second end passes through the third hole of the second flange on the ball pin pair of the first end of the corresponding arm rod, and the first end of the corresponding arm rod in turn The second hole on the first flange, the second hole on the first
  • each linkage rope and the second hole on the first flange of the corresponding first end of the arm rod are arranged along the axial direction of the arm rod; further, at least one threaded hole is correspondingly provided on the first hole The threaded hole is perpendicular to the first hole so that at least one screw can penetrate into the at least one threaded hole to fix the first end or the second end of the linkage rope.
  • the beneficial effect of the present invention is that the flexible mechanical arm based on the ball pin pair disclosed in the present invention adopts a modular manner, and every two adjacent sections of arm rods are connected by the ball pin pair, and each group of linked ropes
  • the group corresponds to each arm with a ball pin pair connected at both ends, which is convenient for engineering application, stable and reliable linkage effect, and realizes equal curvature bending linkage; wherein the linkage rope is combined with the ball pin pair to make the linkage rope
  • the actual working disc diameter is close to the maximum outer diameter of the arm. When the maximum outer diameter of the arm is constrained, the linkage effect of the flexible manipulator is better and the accuracy is higher; and each group of linkage rope groups can be set according to actual needs.
  • the linkage rope realizes the backup of the linkage rope and improves the reliability of the boom.
  • the number of joint segments can be arbitrarily configured. By resetting the length of the arm of each joint segment, etc., the solution is more convenient and flexible in actual engineering application design; Compared with the existing technical solutions, the number of component parts of the robotic arm is also greatly reduced, the structure is simple, the arm composition is simpler, the assembly workload is reduced, the reliability is higher, it is convenient for miniaturization, lightweight design, and space utilization.
  • the central space of the boom is largely reserved, which is used for the power cables, signal cables and trachea needed by the fiber laser for passing through the end tools, which improves the diversity and working ability of the end tools ;
  • the motor utilization is high, only need to use the motor to drive multiple driving ropes, the linkage rope corresponding to each arm rod automatically realizes the curvature bending linkage according to the drive, with higher precision and enhanced controllability.
  • Figure 1a is a schematic cross-sectional view of a gear-driven mechanical arm with constant curvature bending in the prior art
  • Fig. 1b is a side view of a mechanical arm with constant curvature bending based on gear transmission in the prior art
  • Fig. 2 is a schematic structural diagram of one end of a flexible mechanical arm of a preferred embodiment of the present invention
  • Fig. 3 is a schematic structural diagram of a middle section of a flexible mechanical arm according to a preferred embodiment of the present invention.
  • Figure 5 is a schematic view of the structure of the small hemisphere in Figure 4.
  • Figure 6 is a schematic view of the structure of the arm in Figure 4.
  • Fig. 7 is a schematic structural diagram of the pin shaft in Fig. 4;
  • FIG. 8 is a schematic structural diagram of an articulation pair of a flexible mechanical arm according to a preferred embodiment of the present invention.
  • Figure 9 is a schematic structural diagram of a "spherical S"-shaped linkage rope of a flexible mechanical arm in a preferred embodiment of the present invention.
  • FIG. 10 is a schematic cross-sectional view of the "spherical S"-shaped linkage rope of the flexible mechanical arm of the preferred embodiment of the present invention after assembly;
  • Fig. 11 is a schematic diagram of the principle of the "spherical S"-shaped linkage rope of the flexible mechanical arm of the preferred embodiment of the present invention.
  • the preferred embodiment of the present invention discloses a flexible mechanical arm based on a ball pin pair, which includes a multi-segment arm 10, a multi-group linkage rope group 30, and a plurality of driving ropes 40.
  • each of the two adjacent segments of the arm 10 is connected by a ball pin pair 20, and each group of linkage rope groups 30 corresponds to each segment of the arm 10 with a ball pin pair 20 connected at both ends, each group
  • the interlocking rope group 30 includes three interlocking ropes, and the three interlocking ropes in each interlocking rope group 30 respectively pass around the ball pin pair 20 at the first end of the corresponding arm 10, the corresponding arm 10, and the corresponding
  • the ball pin pair 20 at the second end of the corresponding arm 10 realizes linkage, and each linkage rope is S-shaped on the corresponding arm 10; a plurality of driving ropes 40 respectively pass through the multi-segment arm 10 connected end to end in sequence.
  • the rope heads 41 of the plurality of driving ropes 40 are fixed on the arm rod 10 at one end.
  • the arm 11 and the arm 12 are connected by a ball pin pair 21.
  • the ball pin pair 21 includes a first ball cavity 210, a second ball cavity 220, and pin shafts 311, 312.
  • the first ball cavity 210 Fixedly connected to the first end of the arm 11, the second spherical cavity 220 is formed by splicing the small hemispheres 211 and 212 with each other.
  • the small hemispheres 211 and 212 are placed in the first spherical cavity 210, and the pins 311 and 312 are respectively Pass through the first spherical cavity 210 and the second spherical cavity 220 in sequence so that the first spherical cavity 210 and the second spherical cavity 220 are relatively fixed in the circumferential direction of the cross section of the arm rods 11 and 12 and are positioned on the arm rods.
  • 11 and 12 are relatively movable in the axial direction, wherein the second spherical cavity 220 can be sleeved on the second end of the arm rod 12 and connected with the second end of the arm rod 12 through a key to form a ball pin pair 21.
  • the first spherical cavity 210 is provided with a threaded hole 2101
  • the small hemisphere 211 (212) is provided with a sliding groove 2111 (2121)
  • the length of the sliding groove 2111 (2121) is along the arm 11 , 12 in the axial direction;
  • the pin 311 (312) is provided with an external thread 3111 (3121) and a mating surface 3112 (3122), of which the external thread 3111 (3121) is threadedly connected with the threaded hole 2101, The mating surface 3112 (3122) slides in the sliding groove 2111 (2121).
  • the small hemisphere 211 (212) is provided with multiple key grooves 2112 (2122), and the second ends of the arm rods 11 and 12 are provided with multiple protruding keys 411.
  • the multiple keys 411 can be inserted into the multiple key grooves 2112 respectively. (2122) to realize the key connection, and the second end of the arm rods 11, 12 is also provided with a stop 412, the end of the small hemisphere 211 (212) is provided with a thrust surface 2113 (2123), the stop 412 is provided at the tail of the plurality of keys 411 to stop the thrust surface 2113 (2123) of the end of the small hemisphere 211 (212) in the axial direction of the arm rods 11 and 12.
  • the pin shafts 311, 312 are symmetrically arranged at the two ends of the first spherical cavity 210 and the second spherical cavity 220, and the axes of the pin shafts 311, 312 are collinear, that is, the two threaded holes provided on the first spherical cavity 210
  • the axes of 2101 are collinear, and the key grooves 2112, 2122 provided on the small hemispheres 211, 212 are symmetrically arranged at both ends of the second spherical cavity.
  • the installation process of the ball pin pair 21 is: placing the small hemispheres 211, 212 in the first spherical cavity 210 of the arm 11, using the external threads 3111, 3121 of the pin shafts 311, 312 and the threads of the first spherical cavity 210
  • the holes 2101 are matched.
  • the mating surfaces 3112, 3122 of the pins 311, 312 and the sliding grooves 2111, 2121 of the small hemispheres 211, 212 respectively form a sliding pair, so that it can slide in the waist-shaped sliding groove; push the arm 12 Into the small hemispheres 211, 212, so that the protruding key 411 on the arm rod 12 and the key grooves 2112, 2122 in the small hemispheres 211, 212 realize a key sliding fit, and push to the thrust surfaces 2113, 2113, of the small hemispheres 211, 212 2123 is in contact with the stop 412 of the arm rod 12 to form a unit of the arm main structure.
  • the pin shafts 311 and 312 may also be connected with the first spherical cavity 210 in an interference fit; in some other embodiments, the sliding groove may also be provided on the first spherical cavity 210, and Correspondingly set threaded holes on the small hemispheres 211 and 212 can also form a sliding pair.
  • the arm 12 and the small hemispheres 211, 212 are connected by keys to form a moving member.
  • the outer spherical surface of the small hemispheres 211, 212 of the moving member cooperates with the inner spherical surface of the first spherical cavity 210 of the arm 11 to form a ball.
  • the two pin shafts 311 and 312 are arranged symmetrically, and the axes are collinear; the external threads 3111 and 3121 of the heads of the pin shafts 311 and 312 are connected with the threads of the first spherical cavity 210 on the arm 11, and the pin shaft 311
  • the mating surfaces 3112, 3122 of 312 and 312 respectively cooperate with the sliding grooves 2111, 2121 of the small hemispheres 211, 212; a ball pin pair is formed as a whole, and the ball pin pair has the degree of freedom of rotation around the X and Y axes as shown in Fig.
  • the degree of freedom of rotation about the Z axis is restricted by the pin shafts 311 and 312; when rotating about the X axis, the axes of the two pin shafts 311 and 312 are used as the axis of rotation. When rotating about the Y axis, the two pin shafts 311 and 312 are respectively The slide grooves 2111 and 2121 of the small hemispheres 211 and 212 slide inside.
  • the arm 11 and the arm 12 are connected by a ball pin pair 21, the arm 12 and the arm 13 are connected by a ball pin pair 22, and the linkage rope is connected between the arm 11 and the arm 13 In between, the ball pin pair 21, the arm rod 12, and the ball pin pair 22 are sequentially bypassed to achieve linkage.
  • the linkage rope is in the shape of a "spherical S" and is composed of a cable 011, an S-shaped copper sleeve 021, copper tubes 031, 032, screws 041, and 042.
  • the arm 13 is provided with a light hole 13a, Two threaded holes 13b are provided corresponding to the light hole 13a and perpendicular to the light hole 13a.
  • the first ball cavity of the ball pin pair 22 is provided with a limiting hole 13c, and the arm 12 is provided with a stepped hole 12d, in which the light hole 13a,
  • the limit hole 13c and the step hole 12d are arranged along the axial direction of the arm rod; in order to avoid the screw directly squeezing the cable 011, the copper tube 032 is placed on the cable 011, and the screw 042 is inserted into the threaded hole 13b It is fixed in the optical hole 13a, and then passed through the limit hole 13c to the stepped hole 12d, and an S-shaped copper sleeve 021 is placed at 12d. The other side is exactly the same.
  • the S-shaped copper sleeve 021 and the cable 011 are inserted together
  • the stepped hole 12e passes through the limiting hole 11c, and finally provides a certain pre-tightening force to the other end of the cable 011, and then is sleeved into the copper tube 031, and the screw 041 penetrates into the threaded hole 11b to be compressed and fixed.
  • the copper tubes 031 and 032 can prevent the two ends of the cable 011 from being directly squeezed, and the S-shaped copper sleeve 021 can reduce friction.
  • the light holes 13a, 11a, and the stepped holes 12d, 12e are respectively provided on the flange 100 of the arm, and flanges 100 are respectively provided at both ends of the arm, and each flange 100 is There are a plurality of light holes and a plurality of stepped holes, respectively corresponding to each interlocking rope to pass through or be fixed; the limit holes 13c, 11c are respectively provided on the flange 200 of the ball pin pair, and the flange 200 of the ball pin pair is set on At the outer surface of the first spherical cavity.
  • each interlocking rope in the interlocking rope group 30 includes an S-shaped copper sleeve.
  • each interlocking rope in the interlocking rope group 30 may include an S-shaped copper sleeve. , Or without S-shaped copper sleeve, it can be configured according to the actual situation.
  • the entire boom adopts the same "spherical S"-shaped linkage rope to achieve linkage; with reference to Figure 11, the following describes the principle of the "spherical S"-shaped linkage rope:
  • a 1 , B 4 are the cable fixing points;
  • a 2 , B 2 are the center of the outer ring limit hole of the large spherical surface;
  • a 3 , B 3 are the initial state of the boom (all corners are zero , That is, when the arm is a straight line), the tangent point between the cable and the outer spherical surface;
  • a 3 ', B 3 ' is the tangent point between the cable and the outer spherical surface when the arm is linked (the corner is not zero);
  • a 4 , B 1 It is the center of the cable step hole.
  • the linkage ropes A 1 -A 4 are symmetrical with B 1 -B 4 , and at the same time, A 1 -A 2 and A 4 -A 2 and B 1 -B 2 and B 4 -B 2 are also arranged symmetrically.
  • the shape and length of the A 1 A 2 section of the cable are unchanged; under the action of the cable tension, the A 3 A 4 section of the cable is always connected to the large spherical surface of the arm 11 during the process of A 3 becoming A 3 ' Tangent, that is, when the arm 11 rotates through ⁇ ', the increase in the length of the A 1 A 4 section of cable is the corresponding arc length of A 3 A 3 '.
  • the shape and length of the A 4 B 1 section of the cable are also unchanged under the premise of ignoring the change in cable length. Therefore, the decrease in the length of the B 1 B 4 cable length is equal to the corresponding arc length of A 3 A 3 '.
  • the analysis of the B 1 B 4 section of the cable shows that the shape and length of the B 1 B 2 section of the cable are unchanged; under the action of the cable tension, the B 3 B 4 section of the cable is always connected to the boom during the process of B 3 becoming B 3 '
  • the large spherical surface of 12 is tangent, that is, when the boom 12 rotates through ⁇ "
  • the decrease in the length of the B 1 B 4 cable length is the corresponding arc length of B 3 B 3 '.
  • the driving rope driven by the motor group passes through the outer ring of each boom and passes through to the end of the overall boom section;
  • the rope head or other structure realizes the fixed connection;
  • the number of driving ropes is at least 3; when the other end of the driving rope is pulled by the movable part, the whole arm section will move; at the same time, the linkage rope guarantees two degrees of freedom between each arm
  • the equal angles on the upper part can realize the controllable boom configuration, the overall boom avoidance, path planning and other functions.
  • this technical solution can realize the linkage of two degrees of freedom between each joint.
  • Boom movement planning is more flexible.
  • the linkage accuracy is affected.
  • the rope drive mechanism by converting the working load of the arm section to the load of the linkage rope, setting a reasonable pre-tightening force can effectively ensure the linkage accuracy.
  • the number of joint rods in the linkage arm section can only be 4, or a multiple of 4.
  • a fully modular joint section is adopted, and the number of joint rods in the linkage arm section can be freely configured.
  • the overall boom can be designed more flexibly according to the actual working conditions and the joint rotation angle required by path planning.
  • the entire flexible arm is composed of a ball pin pair and a spherical s-shaped linkage rope, which is more concise than the prior art scheme 2.
  • the number and types of components are reduced, the reliability is better, and the cost is lower.
  • the remote linkage rope hose fixation mode occupies part of the radial space of the joint section. Inside the joint section, there are still four hoses running through. And because the shape of the remote linkage rope hose changes during the linkage process, more radial space is required. In the case of a relatively narrow operating space, since the end of the flexible arm usually has an execution tool or a camera, LED and other sensing devices. In the second solution of the prior art, the remote linkage rope occupies the radial space originally used for the passage of cables and optical fibers.
  • the "spherical S"-shaped linkage rope is compared with the remote linkage rope of technical solution 2, and the radial space only needs twice the outer diameter of the hose. And in the process of linkage, because the "spherical S"-shaped linkage rope is always tightly attached to the arm under the cable tension, its shape will not change during the movement. Therefore, more space is left for the passage of cables, etc. in the boom.
  • the "8"-shaped stainless steel rope in the second prior art solution requires two fixing points on the same side of the center block, so that the diameter of the disc on the center block is limited in design.
  • the existence of the cross block greatly reduces the utilization of the overall radial space of the arm rod.
  • a ball pin pair is used instead of the cross block to maximize the utilization of radial space while retaining two degrees of freedom of rotation. It also highlights the movement ability of the flexible robotic arm in a small space.
  • the solution of the present invention is more convenient to assemble than the second solution of the prior art.
  • the small s linkage rope is assembled and pre-tightened on the cross block at the rotating joint, and the operating space is limited by the cross block and the arm rod, which is very inconvenient.

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  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Flexible Shafts (AREA)

Abstract

A flexible mechanical arm based on sphere-pin pairs, comprising a plurality of arm rod segments (10), a plurality of linkage rope groups (30) and a plurality of drive ropes (40); the plurality of arm rod segments (10) are connected in sequence in an end-to-end manner; every two adjacent arm rod segments (10) are connected by means of a sphere-pin pair (20), each linkage rope group (30) corresponds to the respective arm rod segment (10) of which the two ends are connected to the sphere-pin pair (20), each linkage rope group (30) comprises a plurality of linkage ropes, the plurality of linkage ropes in each linkage rope group (30) bypass, in sequence, the sphere-pin pair (20) at a first end of the corresponding arm rod (10), the corresponding arm rod (10) and the sphere-pin pair (20) at a second end of the corresponding arm rod (10), so as to achieve linkage, and each linkage rope is S-shaped on the corresponding arm rod (10); and the plurality of drive ropes (40) pass through the plurality of arm rod segments (10) connected in sequence in the end-to-end manner, so as to realize driving of the plurality of arm rod segments (10). The flexible mechanical arm based on the sphere-pin pairs (20) facilitates engineering applications and has a stable and reliable linkage effect, achieving bending linkage at an equal curvature.

Description

一种基于球销副的柔性机械臂A flexible mechanical arm based on ball pin pair 技术领域Technical field
本发明涉及机械臂技术领域,尤其涉及一种基于球销副的柔性机械臂。The invention relates to the technical field of mechanical arms, in particular to a flexible mechanical arm based on a ball pin pair.
背景技术Background technique
区别于传统的关节串联型机械臂,柔性机械臂具有灵活度高、避障能力强等优点,在狭小空间和复杂环境中运动和操作能力强,在航空航天制造、大型装备检测维护等领域具有重要的应用价值。现有技术中,柔性机械臂的每个关节连接处均为独立驱动,虽可以提高整臂的冗余度,但相应的也会增加驱动电机数目,导致柔性臂的控制难度、重量及成本的增加。Different from the traditional articulated tandem manipulator, the flexible manipulator has the advantages of high flexibility and strong obstacle avoidance ability. It has strong movement and operation ability in small spaces and complex environments. It has the advantages of aerospace manufacturing, large-scale equipment inspection and maintenance, etc. Important application value. In the prior art, each joint of the flexible manipulator is independently driven. Although the redundancy of the entire arm can be improved, the number of driving motors will be increased accordingly, resulting in the difficulty, weight, and cost of the flexible arm. increase.
为解决驱动电机数目较多的问题,现有的方案是在关节之间增加弹性元件,把一段臂作为一个控制单元,进行控制,或直接利用弹性材料作为臂基体进行控制,实现类圆弧变形运动。此种机械臂实际运动过程中的形状与圆弧存在偏差,末端精度不高,难以满足需求。In order to solve the problem of the large number of driving motors, the existing solution is to add elastic elements between the joints, and use a section of the arm as a control unit for control, or directly use elastic materials as the arm base for control to achieve arc-like deformation movement. The shape of the robot arm in the actual movement process is deviated from the arc, and the end accuracy is not high, which is difficult to meet the demand.
如图1a和图1b所示是现有技术一的基于齿轮传动的等曲率弯曲机械臂,一个大伞齿轮通过与销钉过盈或键配合而安装在转动支架上,一个与所述大伞齿轮咬合的小伞齿轮,与传动轴过盈或键配合安装在传动轴的一端部靠近万向节处,大伞齿轮与小伞齿轮中心线的相交点位于该万向节的转动中心处。该机械臂存在以下缺点:(1)齿轮传动机构占据空间较大,影响柔性臂的适用场景;(2)仅实现了单一自由度上的联动,使得柔性臂运动能力受限制。中国专利文献CN106625639A公开了现有技术二的一种柔性臂联动关节段,其中存在以下缺点:(1)该方案臂段关节杆的数量必须为4的倍数,不便于臂杆内关节段数量的配置;(2)该方案中远程联动绳在联动过程中,由于俯仰、偏航角度会对远程联动绳的形状产生影响,进而影响到联动的效果;(3)该方案中的远程联动绳极大的占据了臂杆内部空间,影响到臂杆方案末端执行机构线缆的走线,进而不利于该方案的实际应用;(4)该方案中远程联动绳由于在运动过程中,其形状会产生变形,引起缆索预紧力的变化,从而导致臂段关节杆与中心块之间的正压力变化。 而其对侧的“8”字型的不锈钢绳索预紧力可视为定值;由此导致的臂杆运动过程中,两侧正压力不同导致的偏载,也会影响到臂杆等角度联动的精度;从而降低了臂杆整体控制精度。另外,上述方案中均无法实现所有两个自由度上的联动绳的备份。Fig. 1a and Fig. 1b show a gear-driven equal-curvature bending mechanical arm of prior art 1. A large bevel gear is mounted on a rotating support through interference or key fit with a pin, and one is connected to the large bevel gear. The small bevel gear that is engaged with the transmission shaft is installed at one end of the transmission shaft close to the universal joint by interference or key fit, and the intersection of the center line of the large bevel gear and the small bevel gear is located at the rotation center of the universal joint. The mechanical arm has the following disadvantages: (1) the gear transmission mechanism occupies a large space, which affects the applicable scenarios of the flexible arm; (2) only realizes the linkage on a single degree of freedom, which limits the flexible arm's motion capability. Chinese patent document CN106625639A discloses a flexible arm linkage joint section of the prior art 2, which has the following disadvantages: (1) The number of articulated rods in the arm section of this solution must be a multiple of 4, which is not convenient for the number of joint sections in the arm. Configuration; (2) During the linkage process of the remote linkage rope in this scheme, the pitch and yaw angles will affect the shape of the remote linkage rope, which in turn affects the effect of the linkage; (3) the remote linkage rope pole in this solution Occupies a large amount of the internal space of the boom, which affects the wiring of the end actuator cable of the boom solution, which is not conducive to the practical application of the solution; (4) In this solution, the shape of the remote linkage rope will change during the movement. Deformation causes a change in the pretension of the cable, which results in a change in the positive pressure between the joint rod of the arm section and the center block. The pre-tightening force of the "8"-shaped stainless steel rope on the opposite side can be regarded as a fixed value; during the movement of the boom, the eccentric load caused by the different positive pressures on both sides will also affect the angle of the boom. The precision of linkage; thereby reducing the overall control precision of the boom. In addition, none of the above solutions can realize the backup of the linkage rope on all two degrees of freedom.
以上背景技术内容的公开仅用于辅助理解本发明的构思及技术方案,其并不必然属于本专利申请的现有技术,在没有明确的证据表明上述内容在本专利申请的申请日已经公开的情况下,上述背景技术不应当用于评价本申请的新颖性和创造性。The disclosure of the above background technical content is only used to assist the understanding of the concept and technical solution of the present invention, and it does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above content has been disclosed on the filing date of this patent application Under circumstances, the above-mentioned background technology should not be used to evaluate the novelty and inventive step of this application.
发明内容Summary of the invention
为解决上述技术问题,本发明提出一种基于球销副的柔性机械臂,更便于工程应用、联动效果稳定可靠,并实现等曲率弯曲联动。In order to solve the above technical problems, the present invention proposes a flexible mechanical arm based on a ball-and-pin pair, which is more convenient for engineering applications, has stable and reliable linkage effects, and realizes equal-curvature bending linkage.
为了达到上述效果,本发明采用以下技术方案:In order to achieve the above effects, the present invention adopts the following technical solutions:
本发明公开了一种基于球销副的柔性机械臂,包括多段臂杆、多组联动绳组和多根驱动绳,多段所述臂杆分别依次首尾相连,其中每相邻的两段所述臂杆之间通过球销副连接,各组所述联动绳组分别与两端分别连接有所述球销副的各段臂杆相对应,每组所述联动绳组包括多根联动绳,每组联动绳组中的多根所述联动绳分别依次绕过相对应的所述臂杆的第一端的所述球销副、该相对应的所述臂杆以及该相对应的所述臂杆的第二端的所述球销副以实现联动,每根所述联动绳在相对应的所述臂杆上呈S形;多根所述驱动绳分别依次穿过依次首尾相连的多段所述臂杆以实现对多段所述臂杆的驱动。The invention discloses a flexible mechanical arm based on a ball pin pair, which includes a multi-segment arm rod, a multi-group linkage rope group and a plurality of driving ropes. The multi-segment arm rods are respectively connected end to end in sequence, and each of the two adjacent segments The arm rods are connected by a ball pin pair, and each group of the linkage rope group corresponds to each section of the arm rod with the ball pin pair connected at both ends, and each group of the linkage rope group includes multiple linkage ropes, A plurality of said interlocking ropes in each group of interlocking ropes respectively bypass the corresponding ball pin pair of the first end of the arm, the corresponding arm and the corresponding The ball pin pair at the second end of the arm rod realizes linkage, and each of the linkage ropes is S-shaped on the corresponding arm rod; a plurality of the driving ropes respectively pass through a plurality of sections connected end to end in sequence. The arm rod is used to realize the driving of multiple sections of the arm rod.
优选地,所述球销副包括第一球腔体、第二球腔体和销轴,所述第一球腔体固定连接在所述臂杆的第一端,所述第二球腔体设置在所述第一球腔体内,所述销轴依次穿过所述第一球腔体和所述第二球腔体以使得所述第一球腔体和所述第二球腔体在绕所述臂杆的轴向方向上的转动自由度被约束且在垂直于所述臂杆的轴向方向的两个方向上可相对转动,其中所述第二球腔体能够套入到相邻的所述臂杆的第二端上并与相邻的所述臂杆的第二端通过键连接以形成所述球销副。Preferably, the ball pin pair includes a first ball cavity, a second ball cavity and a pin shaft, the first ball cavity is fixedly connected to the first end of the arm, and the second ball cavity Is disposed in the first spherical cavity, and the pin shaft passes through the first spherical cavity and the second spherical cavity in order to make the first spherical cavity and the second spherical cavity in The degree of freedom of rotation in the axial direction of the arm rod is restricted and relatively rotatable in two directions perpendicular to the axial direction of the arm rod, wherein the second spherical cavity can be inserted into the phase The second end of the adjacent arm rod is connected with the second end of the adjacent arm rod by a key to form the ball pin pair.
优选地,所述第一球腔体或者所述第二球腔体上设有滑槽,所述滑槽的长度 方向沿着所述臂杆的轴向方向设置,其中在所述第一球腔体上设有滑槽时所述销轴与所述第二球腔体螺纹连接或者过盈配合,在所述第二球腔体上设有滑槽时所述销轴与所述第一球腔体螺纹连接或者过盈配合。Preferably, the first ball cavity or the second ball cavity is provided with a sliding groove, and the length of the sliding groove is arranged along the axial direction of the arm rod, wherein the first ball cavity When the cavity is provided with a sliding groove, the pin is threaded or interference fit with the second spherical cavity, and when the second spherical cavity is provided with the sliding groove, the pin and the first Ball cavity threaded connection or interference fit.
优选地,每个所述球销副包括两个销轴,两个所述销轴分别依次穿过所述第一球腔体和所述第二球腔体,其中两个所述销轴对称设置在所述第一球腔体和所述第二球腔体的两端且两个所述销轴的轴线共线。Preferably, each of the ball pin pairs includes two pin shafts, and the two pin shafts respectively pass through the first spherical cavity body and the second spherical cavity body in sequence, wherein the two pin shafts are symmetrical It is arranged at two ends of the first spherical cavity and the second spherical cavity, and the axes of the two pin shafts are collinear.
优选地,所述第二球腔体由至少两个球腔体部组成,其中至少两个所述球腔体部相互拼接形成所述第二球腔体。Preferably, the second spherical cavity body is composed of at least two spherical cavity body parts, wherein at least two of the spherical cavity body parts are spliced with each other to form the second spherical cavity body.
优选地,所述第二球腔体内设有多个键槽,所述臂杆的第二端上设有多个凸出的键,多个所述键能够分别相应插入到多个所述键槽内;且在所述臂杆的第二端处还设有止挡部,所述第二球腔体和/或所述第一球腔体的端部设有止推面,所述止挡部设置在多个所述键的尾部以在所述臂杆的轴向方向上止挡住所述第二球腔体和/或所述第一球腔体的端部的所述止推面。Preferably, a plurality of key grooves are provided in the second spherical cavity, and a plurality of protruding keys are provided on the second end of the arm rod, and the plurality of keys can be respectively inserted into the plurality of key grooves. And at the second end of the arm rod is also provided with a stopper, the second spherical cavity and/or the end of the first spherical cavity is provided with a thrust surface, the stopper The rear part of the plurality of keys is arranged to stop the thrust surface at the end of the second spherical cavity and/or the first spherical cavity in the axial direction of the arm rod.
优选地,每组联动绳组中的多根所述联动绳的两端分别固定连接在与相对应的所述臂杆两端分别相连的两段所述臂杆上。Preferably, two ends of the multiple linkage ropes in each linkage rope group are respectively fixedly connected to the two sections of the arm rods respectively connected to the two ends of the corresponding arm rods.
优选地,每组联动绳组包括至少三根所述联动绳,三根所述联动绳分别分布在相对应的所述臂杆的圆周上且互不干涉。Preferably, each interlocking rope group includes at least three interlocking ropes, and the three interlocking ropes are respectively distributed on the circumference of the corresponding arm rod without interfering with each other.
优选地,每个所述臂杆的两端分别设有第一凸缘,所述第一凸缘上设有多个第一孔洞和多个第二孔洞,所述球销副上设有第二凸缘,所述第二凸缘上设有多个第三孔洞,所述第一孔洞、所述第二孔洞和所述第三孔洞分别沿着所述臂杆的轴向方向设置,每根所述联动绳的第一端固定连接在与相对应的所述臂杆第一端相连的所述臂杆的第二端的所述第一凸缘的所述第一孔洞内,第二端固定连接在与相对应的所述臂杆第二端相连的所述臂杆的第一端的所述第一凸缘的所述第一孔洞内,每根所述联动绳的第一端至第二端之间依次穿过相对应的所述臂杆第一端的所述球销副上的所述第二凸缘的所述第三孔洞、相对应的所述臂杆的第一端的所述第一凸缘上的所述第二孔洞、相对应的所述臂杆的第二端的所述第一凸缘上的所述第二孔洞以及相对应的所述臂杆第二端的所述球销副上的所述第二凸缘的所述第三孔洞;进一步地,每根所述联动绳在相对应的所述臂杆的第一端的所述第一凸缘上的所述第二孔洞与相对应的所述臂杆的第二端的所述第一凸 缘上的所述第二孔洞之间呈S形;更进一步地,每根所述联动绳还对应设有S形铜套,所述S形铜套套在相对应的所述臂杆的第一端的所述第一凸缘上的所述第二孔洞与相对应的所述臂杆的第二端的所述第一凸缘上的所述第二孔洞之间的所述联动绳上,且所述第二孔洞为台阶孔以固定所述S形铜套的两端。Preferably, both ends of each arm rod are respectively provided with first flanges, the first flange is provided with a plurality of first holes and a plurality of second holes, and the ball pin pair is provided with a first flange. Two flanges, the second flange is provided with a plurality of third holes, the first hole, the second hole and the third hole are respectively arranged along the axial direction of the arm, each The first end of the linkage rope is fixedly connected to the first hole of the first flange of the second end of the arm rod connected to the corresponding first end of the arm rod, and the second end Fixedly connected to the first hole of the first flange of the first end of the arm rod connected to the second end of the corresponding arm rod, and the first end of each link rope is connected to The second end passes through the third hole of the second flange on the ball pin pair of the first end of the corresponding arm rod, and the first end of the corresponding arm rod in turn The second hole on the first flange, the second hole on the first flange corresponding to the second end of the arm rod, and the corresponding second hole on the second end of the arm rod The third hole of the second flange of the ball pin pair; further, each of the linkage ropes is on the first flange of the first end of the corresponding arm rod The second hole and the second hole on the first flange of the second end of the corresponding arm rod are in an S shape; furthermore, each of the linkage ropes is also correspondingly provided S-shaped copper sleeve, the S-shaped copper sleeve is sleeved on the second hole on the first flange of the first end of the corresponding arm rod and the second hole of the corresponding second end of the arm rod On the linkage rope between the second holes on the first flange, and the second holes are stepped holes to fix both ends of the S-shaped copper sleeve.
优选地,每根所述联动绳的第一端与相对应的所述臂杆的第一端的所述第一凸缘上的所述第二孔洞之间以及第二端与相对应的所述臂杆的第二端的所述第一凸缘上的所述第二孔洞之间均是沿着所述臂杆的轴向设置;进一步地,所述第一孔洞上对应设置至少一个螺纹孔,所述螺纹孔与所述第一孔洞垂直设置以使得至少一个螺钉能够分别穿入到至少一个所述螺纹孔内以固定所述联动绳的第一端或第二端。Preferably, between the first end of each linkage rope and the second hole on the first flange of the corresponding first end of the arm rod, and the second end and the corresponding The second holes on the first flange of the second end of the arm rod are arranged along the axial direction of the arm rod; further, at least one threaded hole is correspondingly provided on the first hole The threaded hole is perpendicular to the first hole so that at least one screw can penetrate into the at least one threaded hole to fix the first end or the second end of the linkage rope.
与现有技术相比,本发明的有益效果在于:本发明公开的基于球销副的柔性机械臂采用模块化的方式,每相邻的两段臂杆通过球销副连接,各组联动绳组分别与两端分别连接有球销副的各段臂杆相对应,便于工程应用、联动效果稳定可靠,并实现等曲率弯曲联动;其中通过联动绳的联动作用结合球销副,使得联动绳实际作用圆盘直径接近臂杆的最大外径,在臂杆最大外径受约束时,该柔性机械臂的联动效果更好,精度更高;且每组联动绳组可以根据实际需求设置多根联动绳,实现联动绳的备份,提高臂杆的可靠性。另外,由于采用了模块化的方式,关节段的数量可以任意配置,通过重新设定每个关节段臂杆的长度等方式,使得该方案在实际工程应用设计时,更加方便灵活;而且其中柔性机械臂的组成零件种类数量也相比现有的技术方案大大减少,结构简单,臂杆组成更为简捷,减少了装配工作量,可靠性更高,便于小型化、轻量化设计,空间利用率高;另还极大程度上保留了臂杆的中心空间,用于穿行末端工具所需的电力电缆、信号电缆及光纤激光器所需的气管等,提高臂杆末端工具的多样性及其工作能力;而且电机利用率高,只需要采用电机对多根驱动绳进行驱动即可,每段臂杆所对应的联动绳根据驱动自动实现曲率弯曲联动,精度更高,可控性增强。Compared with the prior art, the beneficial effect of the present invention is that the flexible mechanical arm based on the ball pin pair disclosed in the present invention adopts a modular manner, and every two adjacent sections of arm rods are connected by the ball pin pair, and each group of linked ropes The group corresponds to each arm with a ball pin pair connected at both ends, which is convenient for engineering application, stable and reliable linkage effect, and realizes equal curvature bending linkage; wherein the linkage rope is combined with the ball pin pair to make the linkage rope The actual working disc diameter is close to the maximum outer diameter of the arm. When the maximum outer diameter of the arm is constrained, the linkage effect of the flexible manipulator is better and the accuracy is higher; and each group of linkage rope groups can be set according to actual needs. The linkage rope realizes the backup of the linkage rope and improves the reliability of the boom. In addition, due to the modular approach, the number of joint segments can be arbitrarily configured. By resetting the length of the arm of each joint segment, etc., the solution is more convenient and flexible in actual engineering application design; Compared with the existing technical solutions, the number of component parts of the robotic arm is also greatly reduced, the structure is simple, the arm composition is simpler, the assembly workload is reduced, the reliability is higher, it is convenient for miniaturization, lightweight design, and space utilization. High; In addition, the central space of the boom is largely reserved, which is used for the power cables, signal cables and trachea needed by the fiber laser for passing through the end tools, which improves the diversity and working ability of the end tools ; And the motor utilization is high, only need to use the motor to drive multiple driving ropes, the linkage rope corresponding to each arm rod automatically realizes the curvature bending linkage according to the drive, with higher precision and enhanced controllability.
附图说明Description of the drawings
图1a是现有技术中的基于齿轮传动的等曲率弯曲机械臂的剖面示意图;Figure 1a is a schematic cross-sectional view of a gear-driven mechanical arm with constant curvature bending in the prior art;
图1b是现有技术中的基于齿轮传动的等曲率弯曲机械臂的侧面图;Fig. 1b is a side view of a mechanical arm with constant curvature bending based on gear transmission in the prior art;
图2是本发明优选实施例的柔性机械臂的其中一个端部的结构示意图;Fig. 2 is a schematic structural diagram of one end of a flexible mechanical arm of a preferred embodiment of the present invention;
图3是本发明优选实施例的柔性机械臂的中间段的结构示意图;Fig. 3 is a schematic structural diagram of a middle section of a flexible mechanical arm according to a preferred embodiment of the present invention;
图4是本发明优选实施例的柔性机械臂的球销副的分解示意图;4 is an exploded schematic view of the ball pin pair of the flexible mechanical arm of the preferred embodiment of the present invention;
图5是图4中的小半球的结构示意图;Figure 5 is a schematic view of the structure of the small hemisphere in Figure 4;
图6是图4中的臂杆的结构示意图;Figure 6 is a schematic view of the structure of the arm in Figure 4;
图7是图4中的销轴的结构示意图;Fig. 7 is a schematic structural diagram of the pin shaft in Fig. 4;
图8是本发明优选实施例的柔性机械臂的关节运动副的结构示意图;FIG. 8 is a schematic structural diagram of an articulation pair of a flexible mechanical arm according to a preferred embodiment of the present invention;
图9是本发明优选实施例的柔性机械臂的“球面S”形联动绳的结构示意图;Figure 9 is a schematic structural diagram of a "spherical S"-shaped linkage rope of a flexible mechanical arm in a preferred embodiment of the present invention;
图10是本发明优选实施例的柔性机械臂的“球面S”形联动绳装配后的剖面示意图;10 is a schematic cross-sectional view of the "spherical S"-shaped linkage rope of the flexible mechanical arm of the preferred embodiment of the present invention after assembly;
图11是本发明优选实施例的柔性机械臂的“球面S”形联动绳的原理示意图。Fig. 11 is a schematic diagram of the principle of the "spherical S"-shaped linkage rope of the flexible mechanical arm of the preferred embodiment of the present invention.
具体实施方式detailed description
下面对照附图并结合优选的实施方式对本发明作进一步说明。The present invention will be further described below with reference to the drawings and combined with preferred embodiments.
如图2和图3,本发明优选实施例公开了一种基于球销副的柔性机械臂,包括多段臂杆10、多组联动绳组30和多根驱动绳40,多段臂杆10分别依次首尾相连,其中每相邻的两段臂杆10之间通过球销副20连接,各组联动绳组30分别与两端分别连接有球销副20的各段臂杆10相对应,每组联动绳组30包括三根联动绳,每组联动绳组30中的三根联动绳分别依次绕过相对应的臂杆10的第一端的球销副20、该相对应的臂杆10以及该相对应的臂杆10的第二端的球销副20以实现联动,每根联动绳在相对应的臂杆10上呈S形;多根驱动绳40分别依次穿过依次首尾相连的多段臂杆10以实现对多段臂杆10的驱动,多根驱动绳40的绳头41固定在其中一端的臂杆10上。As shown in Figures 2 and 3, the preferred embodiment of the present invention discloses a flexible mechanical arm based on a ball pin pair, which includes a multi-segment arm 10, a multi-group linkage rope group 30, and a plurality of driving ropes 40. Connected end to end, each of the two adjacent segments of the arm 10 is connected by a ball pin pair 20, and each group of linkage rope groups 30 corresponds to each segment of the arm 10 with a ball pin pair 20 connected at both ends, each group The interlocking rope group 30 includes three interlocking ropes, and the three interlocking ropes in each interlocking rope group 30 respectively pass around the ball pin pair 20 at the first end of the corresponding arm 10, the corresponding arm 10, and the corresponding The ball pin pair 20 at the second end of the corresponding arm 10 realizes linkage, and each linkage rope is S-shaped on the corresponding arm 10; a plurality of driving ropes 40 respectively pass through the multi-segment arm 10 connected end to end in sequence. In order to realize the driving of the multi-segment arm rod 10, the rope heads 41 of the plurality of driving ropes 40 are fixed on the arm rod 10 at one end.
如图4,臂杆11和臂杆12是通过球销副21连接,球销副21包括第一球腔体210、第二球腔体220和销轴311、312,第一球腔体210固定连接在臂杆11的第一端,第二球腔体220由小半球211、212相互拼接而成,其中小半球211、212置于第一球腔体210内,销轴311、312分别依次穿过第一球腔体210和第二球腔体220以使得第一球腔体210和第二球腔体220在臂杆11、12的横截面 的圆周方向上相对固定且在臂杆11、12的轴向方向上可相对移动,其中第二球腔体220能够套入到臂杆12的第二端上并与臂杆12的第二端通过键连接以形成球销副21。As shown in Figure 4, the arm 11 and the arm 12 are connected by a ball pin pair 21. The ball pin pair 21 includes a first ball cavity 210, a second ball cavity 220, and pin shafts 311, 312. The first ball cavity 210 Fixedly connected to the first end of the arm 11, the second spherical cavity 220 is formed by splicing the small hemispheres 211 and 212 with each other. The small hemispheres 211 and 212 are placed in the first spherical cavity 210, and the pins 311 and 312 are respectively Pass through the first spherical cavity 210 and the second spherical cavity 220 in sequence so that the first spherical cavity 210 and the second spherical cavity 220 are relatively fixed in the circumferential direction of the cross section of the arm rods 11 and 12 and are positioned on the arm rods. 11 and 12 are relatively movable in the axial direction, wherein the second spherical cavity 220 can be sleeved on the second end of the arm rod 12 and connected with the second end of the arm rod 12 through a key to form a ball pin pair 21.
结合图5和图6,第一球腔体210上设有螺纹孔2101,小半球211(212)上设有滑槽2111(2121),滑槽2111(2121)的长度方向沿着臂杆11、12的轴向方向设置;结合图7,销轴311(312)上设有外螺纹3111(3121)和配合面3112(3122),其中外螺纹3111(3121)分别与螺纹孔2101螺纹连接,配合面3112(3122)在滑槽2111(2121)内滑动。5 and 6, the first spherical cavity 210 is provided with a threaded hole 2101, the small hemisphere 211 (212) is provided with a sliding groove 2111 (2121), the length of the sliding groove 2111 (2121) is along the arm 11 , 12 in the axial direction; combined with Figure 7, the pin 311 (312) is provided with an external thread 3111 (3121) and a mating surface 3112 (3122), of which the external thread 3111 (3121) is threadedly connected with the threaded hole 2101, The mating surface 3112 (3122) slides in the sliding groove 2111 (2121).
小半球211(212)内设有多个键槽2112(2122),臂杆11、12的第二端设有多个凸出的键411,多个键411能够分别相应地插入到多个键槽2112(2122)内以实现键连接,且在臂杆11、12的第二端还设有止挡部412,小半球211(212)的端部设有止推面2113(2123),止挡部412设置在多个键411的尾部以在臂杆11、12的轴向方向上止挡住小半球211(212)的端部的止推面2113(2123)。The small hemisphere 211 (212) is provided with multiple key grooves 2112 (2122), and the second ends of the arm rods 11 and 12 are provided with multiple protruding keys 411. The multiple keys 411 can be inserted into the multiple key grooves 2112 respectively. (2122) to realize the key connection, and the second end of the arm rods 11, 12 is also provided with a stop 412, the end of the small hemisphere 211 (212) is provided with a thrust surface 2113 (2123), the stop 412 is provided at the tail of the plurality of keys 411 to stop the thrust surface 2113 (2123) of the end of the small hemisphere 211 (212) in the axial direction of the arm rods 11 and 12.
销轴311、312对称设置在第一球腔体210和第二球腔体220的两端且销轴311、312的轴线共线,也即第一球腔体210上设置的两个螺纹孔2101的轴线共线,小半球211、212上设置的键槽2112、2122对称设置在第二球腔体的两端。The pin shafts 311, 312 are symmetrically arranged at the two ends of the first spherical cavity 210 and the second spherical cavity 220, and the axes of the pin shafts 311, 312 are collinear, that is, the two threaded holes provided on the first spherical cavity 210 The axes of 2101 are collinear, and the key grooves 2112, 2122 provided on the small hemispheres 211, 212 are symmetrically arranged at both ends of the second spherical cavity.
球销副21的安装过程为:将小半球211、212置于臂杆11的第一球腔体210内,利用销轴311、312的外螺纹3111、3121与第一球腔体210的螺纹孔2101配合,此时销轴311、312的配合面3112、3122分别与小半球211、212的滑槽2111、2121组成滑动副,使其能再腰形滑槽内滑动;将臂杆12推入到小半球211、212内,使得臂杆12上的凸出的键411与小半球211、212内的键槽2112、2122实现键滑动配合,推至小半球211、212的止推面2113、2123与臂杆12的止挡部412接触,形成臂杆主体结构的一个单元。在一些实施例中,销轴311、312也可与第一球腔体210采用过盈配合的方式连接;在一些其他实施例中,滑槽也可以设置在第一球腔体210上,而在小半球211、212上相应设置螺纹孔,同样能够形成滑动副。The installation process of the ball pin pair 21 is: placing the small hemispheres 211, 212 in the first spherical cavity 210 of the arm 11, using the external threads 3111, 3121 of the pin shafts 311, 312 and the threads of the first spherical cavity 210 The holes 2101 are matched. At this time, the mating surfaces 3112, 3122 of the pins 311, 312 and the sliding grooves 2111, 2121 of the small hemispheres 211, 212 respectively form a sliding pair, so that it can slide in the waist-shaped sliding groove; push the arm 12 Into the small hemispheres 211, 212, so that the protruding key 411 on the arm rod 12 and the key grooves 2112, 2122 in the small hemispheres 211, 212 realize a key sliding fit, and push to the thrust surfaces 2113, 2113, of the small hemispheres 211, 212 2123 is in contact with the stop 412 of the arm rod 12 to form a unit of the arm main structure. In some embodiments, the pin shafts 311 and 312 may also be connected with the first spherical cavity 210 in an interference fit; in some other embodiments, the sliding groove may also be provided on the first spherical cavity 210, and Correspondingly set threaded holes on the small hemispheres 211 and 212 can also form a sliding pair.
结合图8,臂杆12与小半球211、212通过键连接形成一个运动构件,该运动构件的小半球211、212的外球面与臂杆11的第一球腔体210的内球面配合形成球副,两个销轴311、312呈对称布置,轴线共线;销轴311、312的头部的外 螺纹3111、3121与臂杆11上的第一球腔体210的螺纹连接,销轴311、312的配合面3112、3122分别与小半球211、212的滑槽2111、2121配合;总体形成球销副,该球销副具有图8所示中的绕X、Y轴的转动自由度,绕Z轴的转动自由度由销轴311、312约束;绕X轴转动时,以两个销轴311、312的轴线为回转轴线,绕Y轴转动时,两个销轴311、312分别在小半球211、212的滑槽2111、2121内滑动。With reference to Figure 8, the arm 12 and the small hemispheres 211, 212 are connected by keys to form a moving member. The outer spherical surface of the small hemispheres 211, 212 of the moving member cooperates with the inner spherical surface of the first spherical cavity 210 of the arm 11 to form a ball. The two pin shafts 311 and 312 are arranged symmetrically, and the axes are collinear; the external threads 3111 and 3121 of the heads of the pin shafts 311 and 312 are connected with the threads of the first spherical cavity 210 on the arm 11, and the pin shaft 311 The mating surfaces 3112, 3122 of 312 and 312 respectively cooperate with the sliding grooves 2111, 2121 of the small hemispheres 211, 212; a ball pin pair is formed as a whole, and the ball pin pair has the degree of freedom of rotation around the X and Y axes as shown in Fig. 8, The degree of freedom of rotation about the Z axis is restricted by the pin shafts 311 and 312; when rotating about the X axis, the axes of the two pin shafts 311 and 312 are used as the axis of rotation. When rotating about the Y axis, the two pin shafts 311 and 312 are respectively The slide grooves 2111 and 2121 of the small hemispheres 211 and 212 slide inside.
如图9所示,臂杆11和臂杆12之间通过球销副21连接,臂杆12和臂杆13之间通过球销副22连接,联动绳连接在臂杆11和臂杆13之间,依次绕过球销副21、臂杆12、球销副22以实现联动。本实施例中,联动绳为“球面S”形,由缆索011、S形铜套021、铜管031、032、螺钉041、042组成,结合图10,臂杆13上设有光孔13a,与光孔13a对应且垂直于光孔13a设置两个螺纹孔13b,球销副22的第一球腔体上设有限位孔13c,臂杆12上设有台阶孔12d,其中光孔13a、限位孔13c、台阶孔12d均沿着臂杆的轴向方向设置;为避免螺钉直接挤压线缆011,将铜管032套在缆索011上,将其由螺钉042穿入到螺纹孔13b固定在光孔13a内,再经由限位孔13c穿至台阶孔12d,在12d处套上S形铜套021,另一侧与此完全相同,S形铜套021和缆索011一同穿入到台阶孔12e,再经由限位孔11c,最后给线缆011的另一端提供一定预紧力后,套入铜管031并由螺钉041穿入到螺纹孔11b压紧固定。其中铜管031、032可以避免线缆011的两端被直接挤压,S形铜套021可以减小摩擦力。其中,在本实施例中,光孔13a、11a、台阶孔12d、12e分别设置在臂杆的凸缘100上,在臂杆的两端都分别设置凸缘100,每个凸缘100上均设有多个光孔和多个台阶孔,分别对应各根联动绳穿过或者固定;限位孔13c、11c分别设置在球销副的凸缘200上,球销副的凸缘200设置在第一球腔体的外表面处。另外,在一些其他实施例中,线缆011的两端也可以采用压头、八字形铝套或螺杆中部开孔的压头形式等固定形式来进行固定。在本实施例中,联动绳组30中的各根联动绳中均包含S形铜套,当然,在一些其他实施例中,联动绳组30中的各根联动绳即可包含S形铜套,也可不套有S形铜套,可以根据实际情况来进行配置。As shown in Figure 9, the arm 11 and the arm 12 are connected by a ball pin pair 21, the arm 12 and the arm 13 are connected by a ball pin pair 22, and the linkage rope is connected between the arm 11 and the arm 13 In between, the ball pin pair 21, the arm rod 12, and the ball pin pair 22 are sequentially bypassed to achieve linkage. In this embodiment, the linkage rope is in the shape of a "spherical S" and is composed of a cable 011, an S-shaped copper sleeve 021, copper tubes 031, 032, screws 041, and 042. With reference to Figure 10, the arm 13 is provided with a light hole 13a, Two threaded holes 13b are provided corresponding to the light hole 13a and perpendicular to the light hole 13a. The first ball cavity of the ball pin pair 22 is provided with a limiting hole 13c, and the arm 12 is provided with a stepped hole 12d, in which the light hole 13a, The limit hole 13c and the step hole 12d are arranged along the axial direction of the arm rod; in order to avoid the screw directly squeezing the cable 011, the copper tube 032 is placed on the cable 011, and the screw 042 is inserted into the threaded hole 13b It is fixed in the optical hole 13a, and then passed through the limit hole 13c to the stepped hole 12d, and an S-shaped copper sleeve 021 is placed at 12d. The other side is exactly the same. The S-shaped copper sleeve 021 and the cable 011 are inserted together The stepped hole 12e passes through the limiting hole 11c, and finally provides a certain pre-tightening force to the other end of the cable 011, and then is sleeved into the copper tube 031, and the screw 041 penetrates into the threaded hole 11b to be compressed and fixed. The copper tubes 031 and 032 can prevent the two ends of the cable 011 from being directly squeezed, and the S-shaped copper sleeve 021 can reduce friction. Among them, in this embodiment, the light holes 13a, 11a, and the stepped holes 12d, 12e are respectively provided on the flange 100 of the arm, and flanges 100 are respectively provided at both ends of the arm, and each flange 100 is There are a plurality of light holes and a plurality of stepped holes, respectively corresponding to each interlocking rope to pass through or be fixed; the limit holes 13c, 11c are respectively provided on the flange 200 of the ball pin pair, and the flange 200 of the ball pin pair is set on At the outer surface of the first spherical cavity. In addition, in some other embodiments, the two ends of the cable 011 can also be fixed in a fixed form such as an indenter, a figure eight-shaped aluminum sleeve, or an indenter with a hole in the middle of the screw. In this embodiment, each interlocking rope in the interlocking rope group 30 includes an S-shaped copper sleeve. Of course, in some other embodiments, each interlocking rope in the interlocking rope group 30 may include an S-shaped copper sleeve. , Or without S-shaped copper sleeve, it can be configured according to the actual situation.
在本实施例中,整个臂杆全部采用同一种“球面S”形联动绳实现联动;结合图11,下述对“球面S”形联动绳原理进行说明:In this embodiment, the entire boom adopts the same "spherical S"-shaped linkage rope to achieve linkage; with reference to Figure 11, the following describes the principle of the "spherical S"-shaped linkage rope:
(1)坐标说明:臂杆11和臂杆12之间通过球销副21连接,臂杆12和臂杆13之间通过球销副22连接,其中球销副21的外球面(第一球腔体)与臂杆11为一个整体,球销副22的外球面(第一球腔体)与臂杆12为一个整体,图中O’和O”分别为两个关节的球心,以当前缆索所在的平面为YZ平面,X’与X”均为垂直纸面向外,分别建立坐标系O’-X’Y’Z’和O”-X”Y”Z”。(1) Coordinate description: The arm 11 and the arm 12 are connected by a ball pin pair 21, and the arm 12 and the arm 13 are connected by a ball pin pair 22. The outer spherical surface of the ball pin pair 21 (the first ball The cavity) is integrated with the arm 11, and the outer spherical surface (the first spherical cavity) of the ball pin 22 and the arm 12 are integrated. In the figure, O'and O" are the sphere centers of the two joints. The plane where the cable is currently located is the YZ plane, and both X'and X" are perpendicular to the outside of the paper, and the coordinate systems O'-X'Y'Z' and O"-X"Y"Z" are established respectively.
(2)图示参考点说明:A 1、B 4为缆索固定点;A 2、B 2为大球面外圆环限位孔中心;A 3、B 3为臂杆初始状态(所有转角为零,即臂杆为直线)时,缆索与外球面的切点;A 3’、B 3’为臂杆发生联动(转角不为零)时,缆索与外球面的切点;A 4、B 1为缆索台阶孔孔口中心。其中为使力学特性更为合理,联动精度更高,在本实施例中,联动绳A 1-A 4处与B 1-B 4对称,同时A 1-A 2与A 4-A 2以及B 1-B 2与B 4-B 2亦对称设置。 (2) Illustration of the reference point description: A 1 , B 4 are the cable fixing points; A 2 , B 2 are the center of the outer ring limit hole of the large spherical surface; A 3 , B 3 are the initial state of the boom (all corners are zero , That is, when the arm is a straight line), the tangent point between the cable and the outer spherical surface; A 3 ', B 3 'is the tangent point between the cable and the outer spherical surface when the arm is linked (the corner is not zero); A 4 , B 1 It is the center of the cable step hole. Among them, in order to make the mechanical characteristics more reasonable and the linkage accuracy higher, in this embodiment, the linkage ropes A 1 -A 4 are symmetrical with B 1 -B 4 , and at the same time, A 1 -A 2 and A 4 -A 2 and B 1 -B 2 and B 4 -B 2 are also arranged symmetrically.
(3)单根“球面S”形联动绳的联动原理说明:假设臂杆12相对于惯性系静止,仅考虑在图示单根“球面S”形联动绳的作用下,臂杆11绕X’顺时针方向转动转角为α’,臂杆12绕X”逆时针方向转动转角为α”;(3) Description of the linkage principle of a single "spherical S"-shaped linkage rope: assuming that the arm 12 is stationary with respect to the inertial system, only consider that under the action of the single "spherical S"-shaped linkage rope as shown in the figure, the arm 11 will go around X 'The angle of rotation in the clockwise direction is α', the angle of rotation of the arm 12 in the counterclockwise direction around X" is α";
显然,在联动的过程中A 1A 2段缆索形状与长度均不变;受缆索张力的作用,A 3变为A 3’的过程中缆索A 3A 4段始终与臂杆11的大球面相切,即臂杆11转过α’时,A 1A 4段缆索长度的增加量为A 3A 3’对应弧长。同时,由于忽略缆索长度变化的前提下,A 4B 1段缆索形状与长度也不变。因此,B 1B 4段缆索长度的减小量与A 3A 3’对应弧长相等。 Obviously, in the process of linkage, the shape and length of the A 1 A 2 section of the cable are unchanged; under the action of the cable tension, the A 3 A 4 section of the cable is always connected to the large spherical surface of the arm 11 during the process of A 3 becoming A 3 ' Tangent, that is, when the arm 11 rotates through α', the increase in the length of the A 1 A 4 section of cable is the corresponding arc length of A 3 A 3 '. At the same time, the shape and length of the A 4 B 1 section of the cable are also unchanged under the premise of ignoring the change in cable length. Therefore, the decrease in the length of the B 1 B 4 cable length is equal to the corresponding arc length of A 3 A 3 '.
对B 1B 4段缆索进行分析可知,B 1B 2段缆索形状与长度均不变;受缆索张力的作用,B 3变为B 3’的过程中缆索B 3B 4段始终与臂杆12的大球面相切,即臂杆12转过α”时,B 1B 4段缆索长度的减小量为B 3B 3’对应弧长。 The analysis of the B 1 B 4 section of the cable shows that the shape and length of the B 1 B 2 section of the cable are unchanged; under the action of the cable tension, the B 3 B 4 section of the cable is always connected to the boom during the process of B 3 becoming B 3 ' The large spherical surface of 12 is tangent, that is, when the boom 12 rotates through α", the decrease in the length of the B 1 B 4 cable length is the corresponding arc length of B 3 B 3 '.
A 3A' 3=B 3B' 3 A 3 A '3 = B 3 B' 3
其中,A 3A' 3=α'R,B 3B' 3=α”R。可得: Where, A 3 A '3 = α'R , B 3 B' 3 = α "R can be obtained:
α′=α″α′=α″
(4)联动解耦:以臂杆11,关节21为例;当关节处的转动存在绕Y’的转动分量时,对A 1A 4段缆索进行分析可知:A 1A 2段缆索形状与长度不受影响;切点A 3’在球面上滑动时形状与长度也不受影响,故A 2A 4段缆索形状与长度也不 受影响;即关节处绕Y’的转动分量不会影响到此例中绕X’轴转动的联动,实现转动的解耦。也即通过球销副组成的柔性机械臂关节与“球面S”形联动绳的结合实现了两个自由度解耦的等曲率联动。 (4) Linkage decoupling: Take arm 11 and joint 21 as an example; when there is a rotation component around Y'in the rotation of the joint, the analysis of A 1 A 4 cables shows that the shape of A 1 A 2 cables is The length is not affected; the shape and length of the tangent point A 3 'will not be affected when sliding on the spherical surface, so the shape and length of the A 2 A 4 section of cable will not be affected; that is, the rotation component of the joint around Y'will not affect In this example, the linkage of rotation around the X'axis realizes the decoupling of rotation. That is to say, the combination of a flexible mechanical arm joint composed of a ball pin pair and a "spherical S"-shaped linkage rope realizes the constant curvature linkage with two degrees of freedom decoupling.
(5)因为缆索在传动时只能承受拉力,故每两个关节之间需要至少3根“球面S”形联动绳联动以传递关节处的两个转动自由度。为使力学特性更加合理,本实施例中两个关节之间采用3根相隔120°的均匀分布的联动绳进行联动。在一些其他实施例中,联动绳也可以是3根以上,分布角度也不限,只需保证各根联动绳之间互不干涉即可。(5) Because the cable can only bear tensile force during transmission, at least 3 "spherical S"-shaped linkage ropes are required between each two joints to transfer the two degrees of freedom of rotation at the joints. In order to make the mechanical characteristics more reasonable, in this embodiment, three evenly distributed linkage ropes separated by 120° are used for linkage between the two joints. In some other embodiments, there may be more than three linkage ropes, and the distribution angle is not limited. It is only necessary to ensure that the linkage ropes do not interfere with each other.
综合上述,当以一定数量的小臂杆段组成一个整段大臂杆后,由电机组驱动的驱动绳经过每个臂杆大球面外圆环,穿至整体臂段的末端;由驱动绳绳头或其他结构实现固定连接;驱动绳数量至少为3根;当驱动绳另一端由活动部件拉动时,整体臂段产生运动;同时,由联动绳保证各小臂杆之间两个自由度上的等角度,实现臂杆构型可控,整体臂段避障、路径规划等功能。In summary, when a certain number of small boom sections are used to form a whole boom section, the driving rope driven by the motor group passes through the outer ring of each boom and passes through to the end of the overall boom section; The rope head or other structure realizes the fixed connection; the number of driving ropes is at least 3; when the other end of the driving rope is pulled by the movable part, the whole arm section will move; at the same time, the linkage rope guarantees two degrees of freedom between each arm The equal angles on the upper part can realize the controllable boom configuration, the overall boom avoidance, path planning and other functions.
本发明优选实施例的基于球销副的柔性机械臂具有以下优点:The flexible mechanical arm based on the ball pin pair in the preferred embodiment of the present invention has the following advantages:
(1)相较于技术方案一中缺点一,本方案结构更为紧凑。钢丝绳联动比齿轮联动在臂杆径向上占用的空间更小。(1) Compared with the shortcoming one in the first technical scheme, the structure of this scheme is more compact. Wire rope linkage occupies less space in the radial direction of the boom than gear linkage.
(2)与现有技术方案一缺点二相比,本技术方案能够实现各关节之间两个自由度的联动。臂杆运动规划更为灵活。此外,与齿轮传动相比较,由于齿轮传动的固有间隙的存在,使得联动精度受影响。而在绳驱机构中通过将臂段工作载荷换算到联动绳的载荷,设置合理的预紧力可以有效保证联动精度。(2) Compared with the first and second disadvantages of the prior art solution, this technical solution can realize the linkage of two degrees of freedom between each joint. Boom movement planning is more flexible. In addition, compared with gear transmission, due to the inherent clearance of gear transmission, the linkage accuracy is affected. In the rope drive mechanism, by converting the working load of the arm section to the load of the linkage rope, setting a reasonable pre-tightening force can effectively ensure the linkage accuracy.
(3)针对现有技术方案二中缺点一,联动臂段内关节杆数量只能取4,或4的倍数。在本发明方案中,采用全模块化关节段,联动臂段内关节杆的数量可以自由配置。使得臂杆整体可以根据实际工况、路径规划所要求的关节转角更为灵活的进行设计。(3) In view of the first defect in the second solution of the prior art, the number of joint rods in the linkage arm section can only be 4, or a multiple of 4. In the solution of the present invention, a fully modular joint section is adopted, and the number of joint rods in the linkage arm section can be freely configured. The overall boom can be designed more flexibly according to the actual working conditions and the joint rotation angle required by path planning.
(4)整个柔性臂采用球销副与球面s形联动绳组成,相较于现有技术方案2更为简洁。组成零件数量及种类减少,可靠性更好,成本更低。(4) The entire flexible arm is composed of a ball pin pair and a spherical s-shaped linkage rope, which is more concise than the prior art scheme 2. The number and types of components are reduced, the reliability is better, and the cost is lower.
(5)在现有技术方案二中,远程联动绳在联动过程中,由于俯仰、偏航角度会对远程联动绳的形状产生影响。由于远程联动绳与远程联动绳的软管存在相对运动,且两者之间存在间隙。因此,远程联动绳在联动过程中,会产生联动绳 上的力的波动。降低联动效果。而在本方案中,将采取的“球面S”形联动绳相比于技术方案二的远程联动绳在联动运动过程中,不会产生任何的形状变化。此外,本发明方案中,模块化设计使得在运动过程中,各关节段的缆索及中心块对侧的缆索之间不会出现技术方案二中的偏载现象。因此等角度联动过程实现更为可靠平稳。(5) In the second solution of the prior art, during the linkage process of the remote linkage rope, the pitch and yaw angles will affect the shape of the remote linkage rope. Because there is relative movement between the remote linkage rope and the hose of the remote linkage rope, and there is a gap between the two. Therefore, during the linkage process of the remote linkage rope, the force on the linkage rope will fluctuate. Reduce the linkage effect. However, in this solution, the "spherical S"-shaped linkage rope will be adopted compared to the remote linkage rope of technical solution 2, and will not produce any shape change during the linkage movement. In addition, in the solution of the present invention, the modular design prevents the eccentric load phenomenon in the second technical solution between the cables of each joint segment and the cables on the opposite side of the center block during the movement. Therefore, the equal-angle linkage process is more reliable and stable.
(6)针对现有技术方案二,其远程联动绳软管固定方式占据了部分关节段径向空间。在关节段内部,仍有四条软管穿行。并且由于联动过程中,远程联动绳软管形状会发生改变,因此需要更多的径向空间。对于较狭窄的操作空间情况下,由于柔性臂的末端通常带有执行工具或摄像头、LED等传感设备。而在现有技术方案二中远程联动绳,占据了原本用于电缆、光纤等通行的径向空间。(6) For the second technical solution, the remote linkage rope hose fixation mode occupies part of the radial space of the joint section. Inside the joint section, there are still four hoses running through. And because the shape of the remote linkage rope hose changes during the linkage process, more radial space is required. In the case of a relatively narrow operating space, since the end of the flexible arm usually has an execution tool or a camera, LED and other sensing devices. In the second solution of the prior art, the remote linkage rope occupies the radial space originally used for the passage of cables and optical fibers.
在本发明的方案中,在臂杆外径相同的前提下,“球面S”形联动绳与技术方案二远程联动绳相比较,径向空间仅需两倍软管外径。且在联动过程中,由于“球面S”形联动绳在其缆索拉力下,使得其始终紧贴在臂杆上,运动过程中其形状不会发生任何改变。因此为臂杆中电缆等的穿行留有更多的空间。In the solution of the present invention, on the premise that the outer diameter of the arm rod is the same, the "spherical S"-shaped linkage rope is compared with the remote linkage rope of technical solution 2, and the radial space only needs twice the outer diameter of the hose. And in the process of linkage, because the "spherical S"-shaped linkage rope is always tightly attached to the arm under the cable tension, its shape will not change during the movement. Therefore, more space is left for the passage of cables, etc. in the boom.
(7)在现有技术方案二中的“8”字型的不锈钢绳索在中心块的同侧需要两个固定点,使得中心块上的圆盘直径在设计时受到限制。并且为避免臂杆运动过程中十字块与臂杆端部的干涉,使得十字块的存在大大降低了臂杆整体径向空间的利用率。(7) The "8"-shaped stainless steel rope in the second prior art solution requires two fixing points on the same side of the center block, so that the diameter of the disc on the center block is limited in design. In addition, in order to avoid interference between the cross block and the end of the arm rod during the movement of the arm rod, the existence of the cross block greatly reduces the utilization of the overall radial space of the arm rod.
而在本发明方案中,采用球销副替代十字块,在保留两个转动自由度的同时最大化径向空间利用率。更突显出柔性机械臂在狭小空间的运动能力。However, in the solution of the present invention, a ball pin pair is used instead of the cross block to maximize the utilization of radial space while retaining two degrees of freedom of rotation. It also highlights the movement ability of the flexible robotic arm in a small space.
(8)此外,本发明方案相比于现有技术方案二装配更为便捷。现有技术方案二中,小s联动绳的装配、预紧在转动关节处的十字块上,操作空间受到十字块与臂杆的限制,十分不便。而在本发明方案中,仅有一种球面s形联动绳,其装配、预紧方向为空间较为开阔的臂杆轴线方向,较为便利。(8) In addition, the solution of the present invention is more convenient to assemble than the second solution of the prior art. In the second solution of the prior art, the small s linkage rope is assembled and pre-tightened on the cross block at the rotating joint, and the operating space is limited by the cross block and the arm rod, which is very inconvenient. In the solution of the present invention, there is only one spherical s-shaped linkage rope, and its assembly and pre-tightening direction is the direction of the arm axis with relatively open space, which is convenient.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干等同替代或明显变型,而且性能或用途相同,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in combination with specific preferred embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art to which the present invention belongs, without departing from the concept of the present invention, several equivalent substitutions or obvious modifications can be made, and the same performance or use should be regarded as belonging to the protection scope of the present invention.

Claims (10)

  1. 一种基于球销副的柔性机械臂,其特征在于,包括多段臂杆、多组联动绳组和多根驱动绳,多段所述臂杆分别依次首尾相连,其中每相邻的两段所述臂杆之间通过球销副连接,各组所述联动绳组分别与两端分别连接有所述球销副的各段臂杆相对应,每组所述联动绳组包括多根联动绳,每组联动绳组中的多根所述联动绳分别依次绕过相对应的所述臂杆的第一端的所述球销副、该相对应的所述臂杆以及该相对应的所述臂杆的第二端的所述球销副以实现联动,每根所述联动绳在相对应的所述臂杆上呈S形;多根所述驱动绳分别依次穿过依次首尾相连的多段所述臂杆以实现对多段所述臂杆的驱动。A flexible mechanical arm based on a ball pin pair, which is characterized in that it comprises a multi-segment arm rod, a multi-group linkage rope group and a plurality of driving ropes. The multi-segment arm rods are connected end to end in sequence, and each of the two adjacent segments The arm rods are connected by a ball pin pair, and each group of the linkage rope group corresponds to each section of the arm rod with the ball pin pair connected at both ends, and each group of the linkage rope group includes multiple linkage ropes, A plurality of said interlocking ropes in each group of interlocking ropes respectively bypass the corresponding ball pin pair of the first end of the arm, the corresponding arm and the corresponding The ball pin pair at the second end of the arm rod realizes linkage, and each of the linkage ropes is S-shaped on the corresponding arm rod; a plurality of the driving ropes respectively pass through a plurality of sections connected end to end in sequence. The arm rod is used to realize the driving of multiple sections of the arm rod.
  2. 根据权利要求1所述的柔性机械臂,其特征在于,所述球销副包括第一球腔体、第二球腔体和销轴,所述第一球腔体固定连接在所述臂杆的第一端,所述第二球腔体设置在所述第一球腔体内,所述销轴依次穿过所述第一球腔体和所述第二球腔体以使得所述第一球腔体和所述第二球腔体在绕所述臂杆的轴向方向上的转动自由度被约束且在垂直于所述臂杆的轴向方向的两个方向上可相对转动,其中所述第二球腔体能够套入到相邻的所述臂杆的第二端上并与相邻的所述臂杆的第二端通过键连接以形成所述球销副。The flexible mechanical arm according to claim 1, wherein the ball pin pair includes a first ball cavity, a second ball cavity and a pin shaft, and the first ball cavity is fixedly connected to the arm rod. The second spherical cavity is arranged in the first spherical cavity, and the pin shaft passes through the first spherical cavity and the second spherical cavity in order to make the first The degree of freedom of rotation of the spherical cavity and the second spherical cavity in the axial direction around the arm rod is constrained and can be relatively rotated in two directions perpendicular to the axial direction of the arm rod, wherein The second ball cavity can be sleeved on the second end of the adjacent arm rod and connected with the second end of the adjacent arm rod through a key to form the ball pin pair.
  3. 根据权利要求2所述的柔性机械臂,其特征在于,所述第一球腔体或者所述第二球腔体上设有滑槽,所述滑槽的长度方向沿着所述臂杆的轴向方向设置,其中在所述第一球腔体上设有滑槽时所述销轴与所述第二球腔体螺纹连接或者过盈配合,在所述第二球腔体上设有滑槽时所述销轴与所述第一球腔体螺纹连接或者过盈配合。The flexible mechanical arm according to claim 2, wherein the first spherical cavity or the second spherical cavity is provided with a sliding groove, and the length of the sliding groove is along the length of the arm. It is arranged in the axial direction, wherein when a sliding groove is provided on the first spherical cavity, the pin is threaded or interference fit with the second spherical cavity, and the second spherical cavity is provided with When sliding grooves, the pin and the first spherical cavity are threaded or interference fit.
  4. 根据权利要求2所述的柔性机械臂,其特征在于,每个所述球销副包括两个销轴,两个所述销轴分别依次穿过所述第一球腔体和所述第二球腔体,其中两个所述销轴对称设置在所述第一球腔体和所述第二球腔体的两端且两个所述销轴的轴线共线。The flexible mechanical arm according to claim 2, wherein each of the ball pin pairs includes two pin shafts, and the two pin shafts respectively pass through the first spherical cavity and the second A spherical cavity, wherein two of the pins are symmetrically arranged at two ends of the first spherical cavity and the second spherical cavity, and the axes of the two pin shafts are collinear.
  5. 根据权利要求2所述的柔性机械臂,其特征在于,所述第二球腔体由至少两个球腔体部组成,其中至少两个所述球腔体部相互拼接形成所述第二球腔体。The flexible mechanical arm according to claim 2, wherein the second spherical cavity is composed of at least two spherical cavity body parts, wherein at least two of the spherical cavity body parts are spliced with each other to form the second ball Cavity.
  6. 根据权利要求2所述的柔性机械臂,其特征在于,所述第二球腔体内设有多个键槽,所述臂杆的第二端上设有多个凸出的键,多个所述键能够分别相应 插入到多个所述键槽内;且在所述臂杆的第二端处还设有止挡部,所述第二球腔体和/或所述第一球腔体的端部设有止推面,所述止挡部设置在多个所述键的尾部以在所述臂杆的轴向方向上止挡住所述第二球腔体和/或所述第一球腔体的端部的所述止推面。The flexible mechanical arm according to claim 2, wherein a plurality of key grooves are provided in the second spherical cavity, a plurality of protruding keys are provided on the second end of the arm rod, and a plurality of The keys can be inserted into the plurality of key grooves respectively; and a stop part is also provided at the second end of the arm rod, and the end of the second spherical cavity and/or the first spherical cavity The part is provided with a thrust surface, and the stop part is provided on the tail part of the plurality of keys to stop the second spherical cavity and/or the first spherical cavity in the axial direction of the arm rod The thrust surface at the end of the body.
  7. 根据权利要求1所述的柔性机械臂,其特征在于,每组联动绳组中的多根所述联动绳的两端分别固定连接在与相对应的所述臂杆两端分别相连的两段所述臂杆上。The flexible mechanical arm according to claim 1, wherein the two ends of the plurality of linkage ropes in each linkage rope group are respectively fixedly connected to two sections connected to the two ends of the corresponding arm rod. On the arm.
  8. 根据权利要求1所述的柔性机械臂,其特征在于,每组联动绳组包括至少三根所述联动绳,三根所述联动绳分别分布在相对应的所述臂杆的圆周上且互不干涉。The flexible mechanical arm according to claim 1, wherein each group of linkage ropes includes at least three of the linkage ropes, and the three linkage ropes are respectively distributed on the circumference of the corresponding arm rod without interfering with each other .
  9. 根据权利要求1所述的柔性机械臂,其特征在于,每个所述臂杆的两端分别设有第一凸缘,所述第一凸缘上设有多个第一孔洞和多个第二孔洞,所述球销副上设有第二凸缘,所述第二凸缘上设有多个第三孔洞,所述第一孔洞、所述第二孔洞和所述第三孔洞分别沿着所述臂杆的轴向方向设置,每根所述联动绳的第一端固定连接在与相对应的所述臂杆第一端相连的所述臂杆的第二端的所述第一凸缘的所述第一孔洞内,第二端固定连接在与相对应的所述臂杆第二端相连的所述臂杆的第一端的所述第一凸缘的所述第一孔洞内,每根所述联动绳的第一端至第二端之间依次穿过相对应的所述臂杆第一端的所述球销副上的所述第二凸缘的所述第三孔洞、相对应的所述臂杆的第一端的所述第一凸缘上的所述第二孔洞、相对应的所述臂杆的第二端的所述第一凸缘上的所述第二孔洞以及相对应的所述臂杆第二端的所述球销副上的所述第二凸缘的所述第三孔洞;进一步地,每根所述联动绳在相对应的所述臂杆的第一端的所述第一凸缘上的所述第二孔洞与相对应的所述臂杆的第二端的所述第一凸缘上的所述第二孔洞之间呈S形;更进一步地,每根所述联动绳还对应设有S形铜套,所述S形铜套套在相对应的所述臂杆的第一端的所述第一凸缘上的所述第二孔洞与相对应的所述臂杆的第二端的所述第一凸缘上的所述第二孔洞之间的所述联动绳上,且所述第二孔洞为台阶孔以固定所述S形铜套的两端。The flexible mechanical arm according to claim 1, wherein each of the two ends of the arm rod is provided with a first flange, and the first flange is provided with a plurality of first holes and a plurality of second Two holes, the ball pin pair is provided with a second flange, the second flange is provided with a plurality of third holes, the first hole, the second hole and the third hole are respectively along Set in the axial direction of the arm rod, the first end of each linkage rope is fixedly connected to the first protrusion of the second end of the arm rod connected to the first end of the corresponding arm rod In the first hole of the rim, the second end is fixedly connected to the first hole of the first flange of the first end of the arm rod connected to the corresponding second end of the arm rod , The first end to the second end of each of the linkage ropes sequentially pass through the third hole of the second flange on the ball pin pair at the first end of the corresponding arm rod , The corresponding second hole on the first flange of the first end of the arm rod, and the second hole on the first flange of the corresponding second end of the arm rod Hole and the third hole of the second flange on the ball pin pair at the second end of the corresponding arm rod; further, each of the linkage ropes is on the corresponding arm rod The second hole on the first flange of the first end and the corresponding second hole on the first flange of the second end of the arm rod are in an S shape; Ground, each of the linkage ropes is also provided with an S-shaped copper sleeve corresponding to the second hole and the second hole on the first flange of the first end of the corresponding arm rod. On the linkage rope between the second holes on the first flange of the corresponding second end of the arm rod, and the second hole is a stepped hole to fix the S-shaped copper sleeve The ends.
  10. 根据权利要求9所述的柔性机械臂,其特征在于,每根所述联动绳的第一端与相对应的所述臂杆的第一端的所述第一凸缘上的所述第二孔洞之间以及 第二端与相对应的所述臂杆的第二端的所述第一凸缘上的所述第二孔洞之间均是沿着所述臂杆的轴向设置;进一步地,所述第一孔洞上对应设置至少一个螺纹孔,所述螺纹孔与所述第一孔洞垂直设置以使得至少一个螺钉能够分别穿入到至少一个所述螺纹孔内以固定所述联动绳的第一端或第二端。The flexible mechanical arm according to claim 9, wherein the first end of each linkage rope corresponds to the second end on the first flange of the first end of the arm rod. Between the holes and between the second end and the second hole on the first flange of the corresponding second end of the arm rod are arranged along the axial direction of the arm rod; further, At least one threaded hole is correspondingly provided on the first hole, and the threaded hole is arranged perpendicular to the first hole so that at least one screw can respectively penetrate into the at least one threaded hole to fix the first of the linkage rope One end or second end.
PCT/CN2019/088982 2019-02-25 2019-05-29 Flexible mechanical arm based on sphere-pin pairs WO2020173009A1 (en)

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