WO2020170975A1 - Exhaust manifold - Google Patents

Exhaust manifold Download PDF

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Publication number
WO2020170975A1
WO2020170975A1 PCT/JP2020/005834 JP2020005834W WO2020170975A1 WO 2020170975 A1 WO2020170975 A1 WO 2020170975A1 JP 2020005834 W JP2020005834 W JP 2020005834W WO 2020170975 A1 WO2020170975 A1 WO 2020170975A1
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WO
WIPO (PCT)
Prior art keywords
exhaust
passage portion
passage
pressure
exhaust gas
Prior art date
Application number
PCT/JP2020/005834
Other languages
French (fr)
Japanese (ja)
Inventor
大智 澁谷
Original Assignee
いすゞ自動車株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by いすゞ自動車株式会社 filed Critical いすゞ自動車株式会社
Priority to CN202080015466.2A priority Critical patent/CN113454317A/en
Publication of WO2020170975A1 publication Critical patent/WO2020170975A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/02Gas passages between engine outlet and pump drive, e.g. reservoirs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/18Control of the pumps by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B39/00Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present disclosure relates to an exhaust manifold, and particularly to an exhaust manifold of an engine including a supercharger.
  • Patent Document 1 discloses a two-stage supercharging system in which a high-pressure supercharger and a low-pressure supercharger are arranged and attached vertically on the side of an exhaust manifold.
  • exhaust system devices such as exhaust manifolds and turbochargers attached to the engine compact in terms of space restrictions in the engine room and improving mountability.
  • the exhaust manifold and the housings of the high pressure supercharger and the low pressure supercharger are configured separately. Therefore, the exhaust system structure including the high-pressure supercharger and the low-pressure supercharger becomes large as a whole, which may cause interference with peripheral parts and deterioration of mountability.
  • the purpose of the present disclosure is to provide an exhaust manifold capable of achieving a compact exhaust system structure.
  • the exhaust manifold of the present disclosure includes a first inlet port for introducing exhaust gas discharged from an engine, a first passage portion extending from the first inlet port for circulating the exhaust gas taken in from the first inlet port, A first outlet provided at an outlet of the first passage portion for leading out exhaust gas flowing through the first passage portion to another exhaust system device; and a first outlet port for introducing exhaust gas flowing through the other exhaust system device 2 introduction port, a second passage portion that extends from the second introduction port and allows the exhaust gas taken in from the second introduction port to flow, and an outlet portion of the second passage portion.
  • the first outlet and the second inlet are provided in a flange portion to which the other exhaust system device is attached, and the first passage portion extends from the first inlet to the first outlet. And a second passage portion extending obliquely from the second introduction port to the engine side, and the bypass passage is provided. It is preferable that the portion obliquely extends from the first passage portion toward the second passage portion.
  • the bypass passage portion is provided with a valve capable of opening and closing the flow passage of the bypass passage portion, and an actuator for operating the valve is arranged closer to the engine than the bypass passage portion. ..
  • a turbine of the supercharger is arranged in the second passage portion and a turbine housing for accommodating the turbine is integrally provided.
  • the other exhaust system device is a high-pressure stage supercharger having a high-pressure stage turbine that is rotationally driven by the exhaust gas taken in from the first outlet, and the turbine provided in the second passage is a low-pressure stage supercharger.
  • the low pressure turbine of the machine is preferred.
  • the exhaust system structure can be made compact.
  • FIG. 1 is a schematic overall configuration diagram showing an intake system and an exhaust system of an engine according to an embodiment.
  • FIG. 2 is a schematic perspective view showing the exhaust manifold according to the embodiment.
  • FIG. 3 is a schematic side view of a state in which the high-pressure stage turbine housing is attached to the fixed flange portion of the exhaust manifold according to the embodiment, viewed from the longitudinal direction of the exhaust gas collecting portion.
  • FIG. 1 is a schematic overall configuration diagram showing an intake system and an exhaust system of an engine 10 according to this embodiment.
  • the engine 10 mainly includes an engine body 11 including a cylinder block and a cylinder head CH and the like provided above the cylinder block.
  • a plurality of cylinders C that partition the combustion chamber are provided in series in the longitudinal direction of the engine 10.
  • the cylinder head CH is provided with an intake port 12 for introducing intake air into the cylinder C and an exhaust port 13 for exhausting exhaust gas from the cylinder C.
  • the engine 10 is not limited to the illustrated in-line multi-cylinder engine, and may be a single-cylinder engine. Further, the engine 10 may be a V-type engine, a horizontally opposed engine, or the like.
  • An intake manifold 20 that distributes intake air to each intake port 12 is provided on the intake side of the cylinder head CH.
  • the intake manifold 20 includes an air cleaner 21, a first intake pipe 22, a low-pressure compressor housing 45 of the low-pressure supercharger 40, a second intake pipe 23, and a high-pressure compressor of the high-pressure supercharger 60 in order from the intake upstream side.
  • the housing 80 and the third intake pipe 24 are connected.
  • the third intake pipe 24 is provided with an intercooler 25 that cools intake air.
  • An exhaust manifold 30 is provided on the exhaust side of the cylinder head CH.
  • the exhaust manifold 30 includes a plurality of exhaust introduction passage portions 31 (a part of the first passage portion) connected to the outlet portions of the exhaust ports 13 and an exhaust collecting portion 32 (first exhaust passage portion 31) where the exhaust introduction passage portions 31 merge. A portion of the passage portion) and an exhaust derivation passage portion 33 (a portion of the first passage portion) that guides the exhaust gas from the exhaust gas collecting portion 32.
  • the exhaust manifold 30 is integrally provided with a low pressure turbine housing 34 of the low pressure supercharger 40.
  • the low-pressure supercharger 40 includes a low-pressure turbine 41, a low-pressure compressor 42, a rotary shaft 43 that connects the low-pressure turbine 41 and the low-pressure compressor 42, and a bearing (not shown) that pivotally supports the rotary shaft 43. It has and.
  • the low-pressure turbine 41 is housed in a low-pressure turbine housing 34 formed integrally with the exhaust manifold 30.
  • the low pressure compressor 42 is housed in a low pressure compressor housing 45.
  • a bearing housing 46 that accommodates bearings is provided between the low-pressure turbine housing 34 and the low-pressure compressor housing 45.
  • the low pressure supercharger 40 is not limited to the conventional type shown in the figure, and may be a variable capacity type having variable blades.
  • the low-pressure compressor housing 45 is provided with a low-pressure intake scroll passage 47 that extends circumferentially around the low-pressure compressor 42. Further, the low pressure stage compressor housing 45 is provided with a low pressure stage suction passage portion 48 for sucking intake air into the low pressure stage intake scroll passage 47. Further, the low pressure stage compressor housing 45 is provided with a low pressure stage discharge passage portion 49 that discharges intake air from the low pressure stage intake scroll passage 47.
  • the first intake pipe 22 is connected to the low pressure stage intake passage portion 48, and the second intake pipe 23 is connected to the low pressure stage discharge passage portion 49.
  • the low pressure turbine housing 34 formed integrally with the exhaust manifold 30 is provided with a low pressure exhaust scroll passage 35 (a part of the second passage portion) that extends in the circumferential direction around the low pressure turbine 41. Further, the exhaust manifold 30 is provided with a low pressure stage exhaust introduction passage portion 36 (a part of the second passage portion) for introducing exhaust gas into the low pressure stage exhaust scroll passage 35. Further, the exhaust manifold 30 is provided with a low-pressure stage exhaust lead-out passage portion 37 (a part of the second passage portion) that leads the exhaust gas from the low-pressure stage exhaust scroll passage 35.
  • An exhaust pipe 27 is connected to the low-pressure stage exhaust derivation passage portion 37, and a casing 29 of an exhaust purification device 28 and the like are connected to the exhaust pipe 27. In the casing 29, for example, an oxidation catalyst, a particulate filter, a NOx catalyst, etc. are accommodated.
  • the exhaust manifold 30 has a bypass passage portion 38 that connects the exhaust collecting portion 32 and the low pressure exhaust scroll passage 35 so that the exhaust gas discharged from the exhaust collecting portion 32 bypasses the high pressure supercharger 60. It is provided.
  • the bypass passage portion 38 is provided with a bypass valve 90 capable of opening and closing the flow passage of the bypass passage portion 38.
  • the bypass valve 90 is operated by an actuator 91 (for example, a diaphragm type or electromagnetic type actuator).
  • the bypass valve 90 may be either a valve whose opening can be adjusted linearly or an ON/OFF valve.
  • the low pressure supercharger 40 configured as described above has a low pressure stage when the exhaust gas is introduced into the low pressure stage exhaust scroll passage 35 from at least one of the low pressure stage exhaust introduction passage portion 36 and the bypass passage portion 38.
  • the low pressure stage compressor 42 As the turbine 41 rotates, the low pressure stage compressor 42 is driven to rotate.
  • intake air is taken into the low-pressure intake scroll passage 47 from the first intake pipe 22 via the low-pressure intake passage portion 48, so that the intake air pressurized by the low-pressure compressor 42 is reduced in pressure.
  • the stage discharge passage portion 49 is configured to be pressure-fed to the second intake pipe 23.
  • the high pressure supercharger 60 (an example of another exhaust system device) includes a high pressure turbine 61, a high pressure compressor 62, a rotary shaft 63 connecting the high pressure turbine 61 and the high pressure compressor 62, and a rotary shaft. And a bearing (not shown) that axially supports 63.
  • the high pressure stage turbine 61 is housed in a high pressure stage turbine housing 70.
  • the high pressure compressor 62 is housed in a high pressure compressor housing 80.
  • a bearing housing 88 that accommodates a bearing is provided between the high pressure turbine housing 70 and the high pressure compressor housing 80.
  • the high pressure supercharger 60 is not limited to the conventional type shown in the drawing, but may be a variable capacity type having variable blades.
  • the high-pressure compressor housing 80 is provided with a high-pressure intake scroll passage 81 extending circumferentially around the high-pressure compressor 62. Further, the high-pressure stage compressor housing 80 is provided with a high-pressure stage suction passage portion 82 that sucks intake air into the high-pressure stage intake scroll passage 81. Further, the high pressure stage compressor housing 80 is provided with a high pressure stage discharge passage portion 83 for discharging intake air from the high pressure stage intake scroll passage 81.
  • the second intake pipe 23 is connected to the high pressure stage intake passage portion 82, and the third intake pipe 24 is connected to the high pressure stage discharge passage portion 83.
  • the high-pressure stage turbine housing 70 is provided with a high-pressure stage exhaust scroll passage 71 extending circumferentially around the high-pressure stage turbine 61. Further, the high pressure stage turbine housing 70 is provided with a high pressure stage exhaust introduction passage portion 72 for introducing exhaust gas into the high pressure stage exhaust scroll passage 71. Further, the high-pressure stage turbine housing 70 is provided with a high-pressure stage exhaust derivation passage portion 73 that guides exhaust gas from the high-pressure stage exhaust scroll passage 71.
  • the high-pressure stage exhaust introduction passage portion 72 is connected to the exhaust derivation passage portion 33 of the exhaust manifold 30.
  • the low pressure stage exhaust introduction passage portion 36 of the exhaust manifold 30 is connected to the high pressure stage exhaust gas outlet passage portion 73.
  • the high pressure turbine 71 when exhaust gas is introduced into the high pressure exhaust scroll passage 71 from the exhaust outlet passage 33 through the high pressure exhaust introduction passage 72, the high pressure turbine 71 is installed. Is rotated, the high-pressure compressor 72 is driven to rotate. When the high-pressure compressor 72 is rotationally driven, the intake air is taken into the high-pressure intake scroll passage 81 from the second intake pipe 23 via the high-pressure intake passage portion 82, so that the intake pressure pressurized by the high-pressure compressor 62 becomes high.
  • the stage discharge passage 83 is configured to be pressure-fed to the third intake pipe 24.
  • FIG. 2 is a schematic perspective view showing the exhaust manifold 30 according to the present embodiment.
  • the exhaust manifold 30 has a plurality of exhaust introduction passage portions 31, an exhaust collecting portion 32, an exhaust derivation passage portion 33, and a low-pressure stage exhaust scroll passage 35 (see FIG. 1) formed therein.
  • the low-pressure stage turbine housing 34, the low-pressure stage exhaust introduction passage portion 36, the low-pressure stage exhaust discharge passage portion 37, and the bypass passage portion 38 are integrally provided.
  • the exhaust introduction passage portions 31 are provided in the number corresponding to the number of cylinders of the engine 10, and extend in the direction (lateral direction) orthogonal to the cylinder arrangement direction of the engine 10.
  • a fixed flange portion 31A which is fastened and fixed to a side portion of the cylinder head CH by a bolt or the like (not shown), is provided at an inlet end of each exhaust introduction passage portion 31. Further, the fixed flange portion 31A is provided with a first exhaust introduction port 31B (first introduction port) that opens toward the exhaust port 13 (see FIG. 1) of the cylinder head CH, respectively.
  • the exhaust collecting portion 32 extends parallel to the cylinder arrangement direction of the engine 10, and the outlet ends of the exhaust introducing passage portions 31 join together. That is, the exhaust gas introduced from each exhaust port 13 (see FIG. 1) of the engine 10 into the exhaust gas introduction passage portion 31 flows in the exhaust gas collecting portion 32 in the longitudinal direction to join together.
  • the exhaust gas outlet passage portion 33 branches from the exhaust gas collecting portion 32 and extends laterally on the side opposite to the exhaust gas inlet passage portion 31.
  • a low pressure turbine housing 34 is provided immediately above the exhaust gas outlet passage portion 33.
  • a fixed flange portion 39 for mounting the high-pressure turbine housing 70 (see FIG. 1) is provided at the outlet end of the exhaust gas outlet passage portion 33.
  • the flange surface 39A of the fixed flange portion 39 is provided with a first exhaust outlet port 33B (first outlet port) that opens toward the high pressure stage exhaust gas introduction passage portion 72 (see FIG. 1) of the high pressure turbine housing 70.
  • the exhaust flowing from the exhaust collecting portion 32 into the exhaust gas outlet passage portion 33 is configured to be introduced into the high pressure stage exhaust gas inlet passage portion 72 (see FIG. 1) via the first exhaust gas outlet port 33B. ..
  • the fixed flange portion 39 is provided so as to be inclined at a predetermined angle with respect to the axial center of the exhaust lead-out passage portion 33 so that the flange surface 39A faces obliquely downward. That is, the high-pressure turbine housing 70 (see FIG. 1) is arranged obliquely below the low-pressure turbine housing 34 above the exhaust derivation passage portion 33.
  • a second exhaust introduction port 36B second introduction port for introducing exhaust gas from the high-pressure stage exhaust derivation passage portion 73 (see FIG. 1) is provided more than the first exhaust derivation port 33B. An opening is formed on the upper side.
  • the low-pressure stage exhaust introduction passage portion 36 extends obliquely upward from the second exhaust introduction port 36B of the fixed flange portion 39 toward the low-pressure stage turbine housing 34.
  • the outlet end of the low-pressure turbine housing 34 joins the low-pressure exhaust scroll passage 35 (see FIG. 1) in the low-pressure turbine housing 34.
  • the low-pressure stage turbine housing 34 is provided with a low-pressure stage exhaust lead-out passage portion 37 that leads out exhaust gas from the low-pressure stage exhaust scroll passage 35.
  • a low-pressure stage flange portion 37A for fixing an exhaust pipe or the like (not shown) is provided at the outlet end of the low-pressure stage exhaust outlet passage portion 37, and the second exhaust outlet port 37B is provided on the flange surface of the low-pressure stage flange portion 37A.
  • the (second outlet) is formed as an opening.
  • the exhaust manifold 30 includes a plurality of first exhaust gas inlet ports 31B for directly introducing exhaust gas from the engine 10, and a first exhaust gas outlet port 33B for discharging exhaust gas to the high-pressure turbine housing 70 (see FIG. 1).
  • a second exhaust gas inlet 36B for introducing exhaust gas that rotationally drives the high-pressure turbine 61 (see FIG. 1) and a second exhaust gas outlet port that exhausts exhaust gas for rotationally driving the low-pressure turbine 41 (see FIG. 1) 37B is provided.
  • the exhaust manifold 30 includes the first exhaust gas inlet 31B for introducing the high temperature exhaust gas discharged from the engine 10 and the second exhaust gas inlet 36B for introducing the exhaust gas whose temperature is lowered by the high pressure supercharger 60.
  • the exhaust manifold 30 includes a first exhaust gas outlet 33B for discharging the high temperature exhaust gas discharged from the engine 10 and a second exhaust gas outlet 37B for discharging the exhaust gas whose temperature is lowered by the low pressure supercharger 40. Two types of exhaust outlets are provided.
  • the bypass passage portion 38 extends obliquely upward from the exhaust collecting portion 32 toward the low-pressure stage turbine housing 34 in the opposite direction to the low-pressure stage exhaust introduction passage portion 36. That is, when the exhaust manifold 30 is viewed laterally from the cylinder arrangement direction of the engine 10 (longitudinal direction of the exhaust collecting portion 32 ), the exhaust outlet passage portion 33 extending laterally from the exhaust collecting portion 32 and diagonally above the fixed flange portion 39.
  • the low-pressure stage exhaust introduction passage 36 and the bypass passage 38 extending obliquely upward from the exhaust collecting portion 32 form a substantially triangular exhaust passage structure with the low-pressure turbine housing 34 as an apex. As a result, the exhaust collecting portion 32 and the low-pressure turbine housing 34 can be connected by the relatively short bypass passage portion 38, and the exhaust manifold 30 as a whole can be made compact.
  • the bypass passage portion 38 is provided with a bypass valve 90 (see FIG. 1) capable of opening and closing the flow passage of the bypass passage portion 38.
  • the actuator 91 that operates the bypass valve 90 is provided immediately above the exhaust gas collecting portion 32 on the cylinder head CH side of the low pressure stage turbine housing 34. That is, by accommodating the actuator 91 on the cylinder head CH side of the low-pressure turbine housing 34, it is possible to effectively prevent interference with peripheral components in the engine room.
  • the low pressure stage turbine housing 34 is provided above the exhaust derivation passage portion 33 extending laterally from the exhaust collecting portion 32, and the outlet end of the exhaust derivation passage portion 33 is provided.
  • the low pressure stage exhaust gas introduction passage portion 36 extends obliquely upward from the fixed flange portion 39 toward the low pressure stage turbine housing 34, and the bypass passage portion 38 extends obliquely upward from the exhaust gas collecting portion 32 toward the low pressure stage turbine housing 34.
  • the respective passage portions 33, 36, 38 form an exhaust passage structure having a substantially triangular shape.
  • the distance between the high-pressure turbine housing 70 and the low-pressure turbine housing 34 attached to the fixed flange portion 39 is relatively short, and the exhaust collecting portion 32 and the low-pressure turbine housing 34 are relatively short bypass passage portions 38.
  • the exhaust system structure including the exhaust manifold 30 and the high pressure turbine housing 70 can be made compact. In addition, the compactness can be effectively prevented from interfering with the peripheral parts in the engine room, and the mountability can be surely improved.
  • the actuator 91 that operates the bypass valve 90 can be housed closer to the cylinder head CH than the low pressure turbine housing 34. Therefore, it is possible to effectively prevent the actuator 91 from interfering with the peripheral parts in the engine room.
  • the low pressure stage turbine housing 34 is formed integrally with the exhaust manifold 30, it is possible to omit the step of assembling the low pressure stage turbine housing 34 during assembly, and it is possible to reliably improve the assemblability.
  • the exhaust manifold 30 when the exhaust manifold 30 is assembled to the cylinder head CH, the work can be performed in a state where the high-pressure stage turbine housing 70 is not attached to the fixed flange portion 39, so a bolting tool or the like can be easily inserted up to the fixed flange portion 31A. Therefore, the workability of assembling can be surely improved.
  • FIG. 3 is a schematic side view of a state in which the high-pressure turbine housing 70 is attached to the fixed flange portion 39 of the exhaust manifold 30, as viewed from the longitudinal direction of the exhaust collecting portion 32.
  • the high-pressure stage turbine housing 70 includes a high-pressure stage flange portion 77 integrally provided at the inlet end of the high-pressure stage exhaust introduction passage portion 72 and the outlet end of the high-pressure stage exhaust discharge passage portion 73. ..
  • the high-pressure stage turbine housing 70 is attached by fixing the high-pressure stage flange portion 77 to the fixed flange portion 39 of the exhaust manifold 30, preferably by interposing a gasket (not shown) between them and fastening them with bolts and nuts. ..
  • the fixed flange portion 39 is provided so that its flange surface 39A is inclined obliquely downward, and the high pressure step flange portion 77 is inclined so that its flange surface 77A is obliquely upward.
  • the joint surface M of each of the flange portions 39 and 77 is configured to be inclined at a predetermined angle with respect to the vertical direction.
  • the high-pressure stage exhaust introduction passage portion 72 extends laterally from the high-pressure stage flange portion 77 so as to extend substantially on the same straight line as the exhaust discharge passage portion 33. That is, the acute angle ⁇ formed by the flow path axis X1 of the exhaust gas outlet passage portion 33 and the joint surface M of the flange portions 39, 77, the flow path axis X2 of the high pressure stage exhaust gas introduction passage portion 72, and the flanges.
  • An acute angle ⁇ formed by the joint surfaces M of the portions 39 and 77 is substantially equal to each other.
  • the high-pressure stage exhaust derivation passage portion 73 extends obliquely upward from the substantially central portion of the high-pressure stage turbine housing 70 toward the high-pressure stage flange portion 77 so as to extend substantially on the same straight line as the low-pressure stage exhaust introduction passage portion 36. ing. That is, the flow path axis X3 of the high-pressure stage exhaust introduction passage portion 73 and the flow path axis X4 of the low-pressure stage exhaust introduction passage portion 36 are configured to be substantially orthogonal to the joint surface M of the flange portions 39 and 77. There is.
  • the high-pressure stage exhaust derivation passage portion 73 and the low-pressure stage exhaust introduction passage portion 36 are obliquely extended on substantially the same straight line, so that the high-pressure stage exhaust scroll passage 71 flows into the high-pressure stage exhaust derivation passage portion 73.
  • the exhaust gas is smoothly taken into the low pressure stage exhaust gas introduction passage portion 36, and the pressure loss of the exhaust gas can be effectively suppressed.
  • the high-pressure stage turbine housing 70 configured as described above is attached to the exhaust manifold 30, the high-pressure stage turbine housing 70 is in a substantially lateral direction on the side opposite to the engine 10 with respect to the exhaust gas collecting portion 32, and in the low-pressure stage. It is arranged obliquely below the turbine housing 34. That is, when viewed in the longitudinal direction of the exhaust gas collecting portion 32, the exhaust gas collecting portion 32, the high-pressure turbine housing 70, and the low-pressure turbine housing 34 are arranged in a substantially triangular shape with the low-pressure turbine housing 34 as an apex. Has been done.
  • the vertical arrangement height of each of the housings 70, 34 can be effectively suppressed, and the exhaust gas
  • the entire system structure can be made compact. Further, by suppressing the height of the entire exhaust system structure in the vertical direction, it is possible to effectively prevent interference with peripheral parts arranged above or below the housings 70 and 34 in the engine room, The mountability can be surely improved.
  • the joint surfaces M of the flange portions 39, 77 are oriented in the vertical direction, in other words, as compared with the structure in which the housings 70, 34 are arranged side by side, the high pressure stage.
  • the lateral projection of the turbine housing 70 is effectively suppressed.
  • the low-pressure stage turbine housing 34 has been described as being arranged obliquely above the high-pressure stage turbine housing 70 and the exhaust gas collection unit 32.
  • it may be arranged diagonally downward.
  • the fixed flange portion 39 may be provided so as to be inclined obliquely upward.
  • low pressure turbine housing 34 has been described as being formed integrally with the exhaust manifold 30, but these may be configured separately.
  • the exhaust system device attached to the fixed flange portion 39 of the exhaust manifold 30 is not limited to the high pressure supercharger 60, and may be another exhaust system device such as an exhaust purification device, an exhaust brake device, an exhaust gas recirculation device, or the like. May be.
  • the exhaust manifold of the present disclosure is useful in that the exhaust system structure can be made compact.

Abstract

This exhaust manifold comprises: first inlet ports 31B through which exhaust discharged from an engine 10 is let in; first passage parts 31, 32, 33 that extend from the first inlet ports 31B and allow exhaust taken in from the first inlet ports 31B to flow through; a first outlet port 33B that is provided to exit parts of the first passage parts 31, 32, 33 and that lets exhaust flowing through the first passage parts 31, 32, 33 out to another exhaust system device 60; a second inlet port 36B that lets in exhaust flowing through the other exhaust system device 60; second passage parts 35, 36, 37 that extend from the second inlet port 36B and allow exhaust taken in from the second inlet port 36B to flow through; a second outlet port 37B that is provided to exit parts of the second passage parts 35, 36, 37 and that lets out exhaust flowing through the second passage parts 35, 36, 37; and a bypass passage part 38 connecting the first passage part 32 and the second passage part 36 so that exhaust flowing through the first passage parts 31, 32, 33 bypasses the other exhaust system device 60.

Description

排気マニホールドExhaust manifold
 本開示は、排気マニホールドに関し、特に、過給機を備えるエンジンの排気マニホールドに関する。 The present disclosure relates to an exhaust manifold, and particularly to an exhaust manifold of an engine including a supercharger.
 エンジンの高出力化を図る技術として、排気により駆動するタービン及び該タービンと同軸に設けられて吸気を圧送するコンプレッサを備える過給機が広く用いられている。例えば、特許文献1には、排気マニホールドの側部に、高圧段過給機及び低圧段過給機を鉛直方向の上下に配置して取り付けた二段過給システムが開示されている。 As a technology for increasing the output of an engine, a supercharger that includes a turbine driven by exhaust gas and a compressor that is provided coaxially with the turbine and pumps intake air is widely used. For example, Patent Document 1 discloses a two-stage supercharging system in which a high-pressure supercharger and a low-pressure supercharger are arranged and attached vertically on the side of an exhaust manifold.
日本国特開2012-12988号公報Japanese Patent Laid-Open No. 2012-12988
 一般に、エンジンに取り付けられる排気マニホールドや過給機等の排気系装置は、エンジンルーム内のスペース上の制約や搭載性向上の観点から、これらのコンパクト化を図ることが望まれる。 Generally, it is desirable to make exhaust system devices such as exhaust manifolds and turbochargers attached to the engine compact in terms of space restrictions in the engine room and improving mountability.
 上記特許文献1記載の構造では、排気マニホールドや、高圧段過給機及び低圧段過給機の各ハウジングをそれぞれ別体に構成している。このため、これら高圧段過給機や低圧段過給機を含めた排気系構造が全体的に大きくなり、周辺部品との干渉や搭載性の悪化を招く可能性がある。 In the structure described in Patent Document 1, the exhaust manifold and the housings of the high pressure supercharger and the low pressure supercharger are configured separately. Therefore, the exhaust system structure including the high-pressure supercharger and the low-pressure supercharger becomes large as a whole, which may cause interference with peripheral parts and deterioration of mountability.
 本開示の目的は、排気系構造のコンパクト化を図ることができる排気マニホールドを提供することである。 The purpose of the present disclosure is to provide an exhaust manifold capable of achieving a compact exhaust system structure.
 本開示の排気マニホールドは、エンジンから排出される排気を導入する第1導入口と、前記第1導入口から延びると共に、該第1導入口から取り込んだ排気を流通させる第1通路部と、前記第1通路部の出口部に設けられて、該第1通路部を流れた排気を他の排気系装置に導出する第1導出口と、前記他の排気系装置を流れた排気を導入する第2導入口と、前記第2導入口から延びると共に、該第2導入口から取り込んだ排気を流通させる第2通路部と、前記第2通路部の出口部に設けられて、該第2通路部を流れた排気を導出する第2導出口と、前記第1通路部を流れる排気が前記他の排気系装置を迂回するように前記第1通路部と前記第2通路部とを接続するバイパス通路部とを備える。 The exhaust manifold of the present disclosure includes a first inlet port for introducing exhaust gas discharged from an engine, a first passage portion extending from the first inlet port for circulating the exhaust gas taken in from the first inlet port, A first outlet provided at an outlet of the first passage portion for leading out exhaust gas flowing through the first passage portion to another exhaust system device; and a first outlet port for introducing exhaust gas flowing through the other exhaust system device 2 introduction port, a second passage portion that extends from the second introduction port and allows the exhaust gas taken in from the second introduction port to flow, and an outlet portion of the second passage portion. A second outlet for discharging the exhaust flowing through the bypass passage, and a bypass passage connecting the first passage and the second passage so that the exhaust flowing through the first passage bypasses the other exhaust system device. And a section.
 また、前記第1導出口及び前記第2導入口が、前記他の排気系装置を取り付けるフランジ部に設けられており、前記第1通路部が、前記第1導入口から前記第1導出口に向けて前記エンジンとは反対側に横方向に延設されており、前記第2通路部の少なくとも一部が、前記第2導入口から前記エンジン側に斜めに延設されており、前記バイパス通路部が、前記第1通路部から前記第2通路部に向けて斜めに延設されていることが好ましい。 The first outlet and the second inlet are provided in a flange portion to which the other exhaust system device is attached, and the first passage portion extends from the first inlet to the first outlet. And a second passage portion extending obliquely from the second introduction port to the engine side, and the bypass passage is provided. It is preferable that the portion obliquely extends from the first passage portion toward the second passage portion.
 また、前記バイパス通路部に、該バイパス通路部の流路を開閉可能なバルブが設けられており、該バルブを作動させるアクチュエータが前記バイパス通路部よりも前記エンジン側に配されていることが好ましい。 Further, it is preferable that the bypass passage portion is provided with a valve capable of opening and closing the flow passage of the bypass passage portion, and an actuator for operating the valve is arranged closer to the engine than the bypass passage portion. ..
 また、前記第2通路部に過給機のタービンが配されており、該タービンを収容するタービンハウジングが一体に設けられていることが好ましい。 Further, it is preferable that a turbine of the supercharger is arranged in the second passage portion and a turbine housing for accommodating the turbine is integrally provided.
 前記他の排気系装置が、前記第1導出口から取り込んだ排気で回転駆動する高圧段タービンを有する高圧段過給機であり、前記第2通路部に設けられた前記タービンが低圧段過給機の低圧段タービンであることが好ましい。 The other exhaust system device is a high-pressure stage supercharger having a high-pressure stage turbine that is rotationally driven by the exhaust gas taken in from the first outlet, and the turbine provided in the second passage is a low-pressure stage supercharger. The low pressure turbine of the machine is preferred.
 本開示の排気マニホールドによれば、排気系構造のコンパクト化を図ることができる。 According to the exhaust manifold of the present disclosure, the exhaust system structure can be made compact.
図1は、一実施形態に係るエンジンの吸気系及び排気系を示す模式的な全体構成図である。FIG. 1 is a schematic overall configuration diagram showing an intake system and an exhaust system of an engine according to an embodiment. 図2は、一実施形態に係る排気マニホールドを示す模式的な斜視図である。FIG. 2 is a schematic perspective view showing the exhaust manifold according to the embodiment. 図3は、一実施形態に係る排気マニホールドの固定フランジ部に高圧段タービンハウジングが取り付けられた状態を排気集合部の長手方向から視た模式的な側面図である。FIG. 3 is a schematic side view of a state in which the high-pressure stage turbine housing is attached to the fixed flange portion of the exhaust manifold according to the embodiment, viewed from the longitudinal direction of the exhaust gas collecting portion.
 以下、添付図面に基づいて、一実施形態に係る排気マニホールドを説明する。同一の部品には同一の符号を付してあり、それらの名称および機能も同じである。したがって、それらについての詳細な説明は繰返さない。 An exhaust manifold according to an embodiment will be described below with reference to the accompanying drawings. The same parts are designated by the same reference numerals, and their names and functions are also the same. Therefore, detailed description thereof will not be repeated.
 [全体構成]
 図1は、本実施形態に係るエンジン10の吸気系及び排気系を示す模式的な全体構成図である。
[overall structure]
FIG. 1 is a schematic overall configuration diagram showing an intake system and an exhaust system of an engine 10 according to this embodiment.
 エンジン10は、主としてシリンダブロック及びシリンダブロックの上部に設けられるシリンダヘッドCH等を含むエンジン本体部11を備えている。シリンダブロックには、燃焼室を区画する複数のシリンダCがエンジン10の長手方向に直列に設けられている。シリンダヘッドCHには、シリンダC内に吸気を導入する吸気ポート12及びシリンダCから排気を導出する排気ポート13が設けられている。なお、エンジン10は、図示例の直列多気筒エンジンに限定されず、単気筒エンジンであってもよい。また、エンジン10は、V型エンジン或は水平対向型エンジン等であってもよい。 The engine 10 mainly includes an engine body 11 including a cylinder block and a cylinder head CH and the like provided above the cylinder block. In the cylinder block, a plurality of cylinders C that partition the combustion chamber are provided in series in the longitudinal direction of the engine 10. The cylinder head CH is provided with an intake port 12 for introducing intake air into the cylinder C and an exhaust port 13 for exhausting exhaust gas from the cylinder C. The engine 10 is not limited to the illustrated in-line multi-cylinder engine, and may be a single-cylinder engine. Further, the engine 10 may be a V-type engine, a horizontally opposed engine, or the like.
 シリンダヘッドCHの吸気側の側部には、各吸気ポート12に吸気を分配する吸気マニホールド20が設けられている。吸気マニホールド20には、吸気上流側から順に、エアクリーナ21、第1吸気管22、低圧段過給機40の低圧段コンプレッサハウジング45、第2吸気管23、高圧段過給機60の高圧段コンプレッサハウジング80、第3吸気管24が接続されている。第3吸気管24には、吸気を冷却するインタークーラ25が設けられている。 An intake manifold 20 that distributes intake air to each intake port 12 is provided on the intake side of the cylinder head CH. The intake manifold 20 includes an air cleaner 21, a first intake pipe 22, a low-pressure compressor housing 45 of the low-pressure supercharger 40, a second intake pipe 23, and a high-pressure compressor of the high-pressure supercharger 60 in order from the intake upstream side. The housing 80 and the third intake pipe 24 are connected. The third intake pipe 24 is provided with an intercooler 25 that cools intake air.
 シリンダヘッドCHの排気側の側部には、排気マニホールド30が設けられている。排気マニホールド30は、各排気ポート13の出口部に接続された複数の排気導入通路部31(第1通路部の一部)と、排気導入通路部31がそれぞれ合流する排気集合部32(第1通路部の一部)と、排気集合部32から排気を導出する排気導出通路部33(第1通路部の一部)とを備えている。また、排気マニホールド30には、低圧段過給機40の低圧段タービンハウジング34が一体に設けられている。 An exhaust manifold 30 is provided on the exhaust side of the cylinder head CH. The exhaust manifold 30 includes a plurality of exhaust introduction passage portions 31 (a part of the first passage portion) connected to the outlet portions of the exhaust ports 13 and an exhaust collecting portion 32 (first exhaust passage portion 31) where the exhaust introduction passage portions 31 merge. A portion of the passage portion) and an exhaust derivation passage portion 33 (a portion of the first passage portion) that guides the exhaust gas from the exhaust gas collecting portion 32. Further, the exhaust manifold 30 is integrally provided with a low pressure turbine housing 34 of the low pressure supercharger 40.
 低圧段過給機40は、低圧段タービン41と、低圧段コンプレッサ42と、これら低圧段タービン41と低圧段コンプレッサ42とを連結する回転軸43と、回転軸43を軸支する不図示の軸受とを備えている。低圧段タービン41は、排気マニホールド30と一体に形成された低圧段タービンハウジング34内に収容されている。低圧段コンプレッサ42は、低圧段コンプレッサハウジング45内に収容されている。これら低圧段タービンハウジング34と低圧段コンプレッサハウジング45との間には、軸受を収容する軸受ハウジング46が設けられている。なお、低圧段過給機40は、図示例のコンベンショナルタイプに限定されず、可変翼を備える可変容量型タイプであってもよい。 The low-pressure supercharger 40 includes a low-pressure turbine 41, a low-pressure compressor 42, a rotary shaft 43 that connects the low-pressure turbine 41 and the low-pressure compressor 42, and a bearing (not shown) that pivotally supports the rotary shaft 43. It has and. The low-pressure turbine 41 is housed in a low-pressure turbine housing 34 formed integrally with the exhaust manifold 30. The low pressure compressor 42 is housed in a low pressure compressor housing 45. A bearing housing 46 that accommodates bearings is provided between the low-pressure turbine housing 34 and the low-pressure compressor housing 45. The low pressure supercharger 40 is not limited to the conventional type shown in the figure, and may be a variable capacity type having variable blades.
 低圧段コンプレッサハウジング45には、低圧段コンプレッサ42の周囲を周方向に延びる低圧段吸気スクロール通路47が設けられている。また、低圧段コンプレッサハウジング45には、低圧段吸気スクロール通路47に吸気を吸入する低圧段吸入通路部48が設けられている。さらに、低圧段コンプレッサハウジング45には、低圧段吸気スクロール通路47から吸気を吐出する低圧段吐出通路部49が設けられている。低圧段吸入通路部48には第1吸気管22が接続され、低圧段吐出通路部49には第2吸気管23が接続されている。 The low-pressure compressor housing 45 is provided with a low-pressure intake scroll passage 47 that extends circumferentially around the low-pressure compressor 42. Further, the low pressure stage compressor housing 45 is provided with a low pressure stage suction passage portion 48 for sucking intake air into the low pressure stage intake scroll passage 47. Further, the low pressure stage compressor housing 45 is provided with a low pressure stage discharge passage portion 49 that discharges intake air from the low pressure stage intake scroll passage 47. The first intake pipe 22 is connected to the low pressure stage intake passage portion 48, and the second intake pipe 23 is connected to the low pressure stage discharge passage portion 49.
 排気マニホールド30と一体に形成された低圧段タービンハウジング34には、低圧段タービン41の周囲を周方向に延びる低圧段排気スクロール通路35(第2通路部の一部)が設けられている。また、排気マニホールド30には、低圧段排気スクロール通路35に排気を導入する低圧段排気導入通路部36(第2通路部の一部)が設けられている。また、排気マニホールド30には、低圧段排気スクロール通路35から排気を導出する低圧段排気導出通路部37(第2通路部の一部)が設けられている。低圧段排気導出通路部37には、排気管27が接続され、排気管27には、排気浄化装置28のケーシング29等が接続されている。ケーシング29内には、例えば、酸化触媒やパティキュレイトフィルタ、NOx触媒等が収容されている。 The low pressure turbine housing 34 formed integrally with the exhaust manifold 30 is provided with a low pressure exhaust scroll passage 35 (a part of the second passage portion) that extends in the circumferential direction around the low pressure turbine 41. Further, the exhaust manifold 30 is provided with a low pressure stage exhaust introduction passage portion 36 (a part of the second passage portion) for introducing exhaust gas into the low pressure stage exhaust scroll passage 35. Further, the exhaust manifold 30 is provided with a low-pressure stage exhaust lead-out passage portion 37 (a part of the second passage portion) that leads the exhaust gas from the low-pressure stage exhaust scroll passage 35. An exhaust pipe 27 is connected to the low-pressure stage exhaust derivation passage portion 37, and a casing 29 of an exhaust purification device 28 and the like are connected to the exhaust pipe 27. In the casing 29, for example, an oxidation catalyst, a particulate filter, a NOx catalyst, etc. are accommodated.
 さらに、排気マニホールド30には、排気集合部32から排出される排気が高圧段過給機60を迂回するように、排気集合部32と低圧段排気スクロール通路35とを接続するバイパス通路部38が設けられている。バイパス通路部38には、バイパス通路部38の流路を開閉可能なバイパスバルブ90が設けられている。バイパスバルブ90は、アクチュエータ91(例えば、ダイヤフラム式又は、電磁式アクチュエータ)により作動される。バイパスバルブ90は、開度をリニアに調整可能なバルブ、或は、ON/OFFバルブの何れであってもよい。 Further, the exhaust manifold 30 has a bypass passage portion 38 that connects the exhaust collecting portion 32 and the low pressure exhaust scroll passage 35 so that the exhaust gas discharged from the exhaust collecting portion 32 bypasses the high pressure supercharger 60. It is provided. The bypass passage portion 38 is provided with a bypass valve 90 capable of opening and closing the flow passage of the bypass passage portion 38. The bypass valve 90 is operated by an actuator 91 (for example, a diaphragm type or electromagnetic type actuator). The bypass valve 90 may be either a valve whose opening can be adjusted linearly or an ON/OFF valve.
 以上のように構成された低圧段過給機40は、低圧段排気導入通路部36及びバイパス通路部38の少なくともいずれか一方から低圧段排気スクロール通路35内に排気が導入されると、低圧段タービン41が回転することで、低圧段コンプレッサ42を回転駆動させる。低圧段コンプレッサ42が回転駆動すると、第1吸気管22から低圧段吸入通路部48を介して低圧段吸気スクロール通路47内に吸気が取り込まれることで、低圧段コンプレッサ42により加圧した吸気を低圧段吐出通路部49から第2吸気管23に圧送するように構成されている。 The low pressure supercharger 40 configured as described above has a low pressure stage when the exhaust gas is introduced into the low pressure stage exhaust scroll passage 35 from at least one of the low pressure stage exhaust introduction passage portion 36 and the bypass passage portion 38. As the turbine 41 rotates, the low pressure stage compressor 42 is driven to rotate. When the low-pressure compressor 42 is rotationally driven, intake air is taken into the low-pressure intake scroll passage 47 from the first intake pipe 22 via the low-pressure intake passage portion 48, so that the intake air pressurized by the low-pressure compressor 42 is reduced in pressure. The stage discharge passage portion 49 is configured to be pressure-fed to the second intake pipe 23.
 高圧段過給機60(他の排気系装置の一例)は、高圧段タービン61と、高圧段コンプレッサ62と、これら高圧段タービン61と高圧段コンプレッサ62とを連結する回転軸63と、回転軸63を軸支する不図示の軸受とを備えている。高圧段タービン61は、高圧段タービンハウジング70内に収容されている。高圧段コンプレッサ62は、高圧段コンプレッサハウジング80内に収容されている。これら高圧段タービンハウジング70と高圧段コンプレッサハウジング80との間には、軸受を収容する軸受ハウジング88が設けられている。なお、高圧段過給機60は、図示例のコンベンショナルタイプに限定されず、可変翼を備える可変容量型タイプであってもよい。 The high pressure supercharger 60 (an example of another exhaust system device) includes a high pressure turbine 61, a high pressure compressor 62, a rotary shaft 63 connecting the high pressure turbine 61 and the high pressure compressor 62, and a rotary shaft. And a bearing (not shown) that axially supports 63. The high pressure stage turbine 61 is housed in a high pressure stage turbine housing 70. The high pressure compressor 62 is housed in a high pressure compressor housing 80. A bearing housing 88 that accommodates a bearing is provided between the high pressure turbine housing 70 and the high pressure compressor housing 80. The high pressure supercharger 60 is not limited to the conventional type shown in the drawing, but may be a variable capacity type having variable blades.
 高圧段コンプレッサハウジング80には、高圧段コンプレッサ62の周囲を周方向に延びる高圧段吸気スクロール通路81が設けられている。また、高圧段コンプレッサハウジング80には、高圧段吸気スクロール通路81に吸気を吸入する高圧段吸入通路部82が設けられている。さらに、高圧段コンプレッサハウジング80には、高圧段吸気スクロール通路81から吸気を吐出する高圧段吐出通路部83が設けられている。高圧段吸入通路部82には第2吸気管23が接続され、高圧段吐出通路部83には第3吸気管24が接続されている。 The high-pressure compressor housing 80 is provided with a high-pressure intake scroll passage 81 extending circumferentially around the high-pressure compressor 62. Further, the high-pressure stage compressor housing 80 is provided with a high-pressure stage suction passage portion 82 that sucks intake air into the high-pressure stage intake scroll passage 81. Further, the high pressure stage compressor housing 80 is provided with a high pressure stage discharge passage portion 83 for discharging intake air from the high pressure stage intake scroll passage 81. The second intake pipe 23 is connected to the high pressure stage intake passage portion 82, and the third intake pipe 24 is connected to the high pressure stage discharge passage portion 83.
 高圧段タービンハウジング70には、高圧段タービン61の周囲を周方向に延びる高圧段排気スクロール通路71が設けられている。また、高圧段タービンハウジング70には、高圧段排気スクロール通路71に排気を導入する高圧段排気導入通路部72が設けられている。また、高圧段タービンハウジング70には、高圧段排気スクロール通路71から排気を導出する高圧段排気導出通路部73が設けられている。高圧段排気導入通路部72には、排気マニホールド30の排気導出通路部33が接続されている。高圧段排気導出通路部73には、排気マニホールド30の低圧段排気導入通路部36が接続されている。 The high-pressure stage turbine housing 70 is provided with a high-pressure stage exhaust scroll passage 71 extending circumferentially around the high-pressure stage turbine 61. Further, the high pressure stage turbine housing 70 is provided with a high pressure stage exhaust introduction passage portion 72 for introducing exhaust gas into the high pressure stage exhaust scroll passage 71. Further, the high-pressure stage turbine housing 70 is provided with a high-pressure stage exhaust derivation passage portion 73 that guides exhaust gas from the high-pressure stage exhaust scroll passage 71. The high-pressure stage exhaust introduction passage portion 72 is connected to the exhaust derivation passage portion 33 of the exhaust manifold 30. The low pressure stage exhaust introduction passage portion 36 of the exhaust manifold 30 is connected to the high pressure stage exhaust gas outlet passage portion 73.
 以上のように構成された高圧段過給機60は、排気導出通路部33から高圧段排気導入通路部72を介して高圧段排気スクロール通路71内に排気が導入されると、高圧段タービン71が回転することで、高圧段コンプレッサ72を回転駆動させる。高圧段コンプレッサ72が回転駆動すると、第2吸気管23から高圧段吸入通路部82を介して高圧段吸気スクロール通路81内に吸気が取り込まれることで、高圧段コンプレッサ62により加圧した吸気を高圧段吐出通路部83から第3吸気管24に圧送するように構成されている。 In the high pressure supercharger 60 configured as described above, when exhaust gas is introduced into the high pressure exhaust scroll passage 71 from the exhaust outlet passage 33 through the high pressure exhaust introduction passage 72, the high pressure turbine 71 is installed. Is rotated, the high-pressure compressor 72 is driven to rotate. When the high-pressure compressor 72 is rotationally driven, the intake air is taken into the high-pressure intake scroll passage 81 from the second intake pipe 23 via the high-pressure intake passage portion 82, so that the intake pressure pressurized by the high-pressure compressor 62 becomes high. The stage discharge passage 83 is configured to be pressure-fed to the third intake pipe 24.
 [排気マニホールド]
 図2は、本実施形態に係る排気マニホールド30を示す模式的な斜視図である。
[Exhaust manifold]
FIG. 2 is a schematic perspective view showing the exhaust manifold 30 according to the present embodiment.
 図2に示すように、排気マニホールド30は、複数本の排気導入通路部31と、排気集合部32と、排気導出通路部33と、内部に低圧段排気スクロール通路35(図1参照)が形成された低圧段タービンハウジング34と、低圧段排気導入通路部36と、低圧段排気導出通路部37と、バイパス通路部38とを一体に備えている。 As shown in FIG. 2, the exhaust manifold 30 has a plurality of exhaust introduction passage portions 31, an exhaust collecting portion 32, an exhaust derivation passage portion 33, and a low-pressure stage exhaust scroll passage 35 (see FIG. 1) formed therein. The low-pressure stage turbine housing 34, the low-pressure stage exhaust introduction passage portion 36, the low-pressure stage exhaust discharge passage portion 37, and the bypass passage portion 38 are integrally provided.
 排気導入通路部31は、エンジン10の気筒数に応じた本数で設けられており、エンジン10の気筒配列方向と直交する方向(横方向)に延設されている。各排気導入通路部31の入口端には、シリンダヘッドCHの側部に不図示のボルト等で締結固定される被固定フランジ部31Aがそれぞれ設けられている。また、被固定フランジ部31Aのフランジ面には、シリンダヘッドCHの排気ポート13(図1参照)に臨んで開口する第1排気導入口31B(第1導入口)がそれぞれ設けられている。 The exhaust introduction passage portions 31 are provided in the number corresponding to the number of cylinders of the engine 10, and extend in the direction (lateral direction) orthogonal to the cylinder arrangement direction of the engine 10. A fixed flange portion 31A, which is fastened and fixed to a side portion of the cylinder head CH by a bolt or the like (not shown), is provided at an inlet end of each exhaust introduction passage portion 31. Further, the fixed flange portion 31A is provided with a first exhaust introduction port 31B (first introduction port) that opens toward the exhaust port 13 (see FIG. 1) of the cylinder head CH, respectively.
 排気集合部32は、エンジン10の気筒配列方向と平行に延設されており、各排気導入通路部31の出口端が合流する。すなわち、エンジン10の各排気ポート13(図1参照)から排気導入通路部31内にそれぞれ導入された排気が、排気集合部32内を長手方向に流れることで合流するように構成されている。 The exhaust collecting portion 32 extends parallel to the cylinder arrangement direction of the engine 10, and the outlet ends of the exhaust introducing passage portions 31 join together. That is, the exhaust gas introduced from each exhaust port 13 (see FIG. 1) of the engine 10 into the exhaust gas introduction passage portion 31 flows in the exhaust gas collecting portion 32 in the longitudinal direction to join together.
 排気導出通路部33は、排気集合部32から分岐して排気導入通路部31とは反対側に横方向に延設されている。排気導出通路部33の直上方には、低圧段タービンハウジング34が設けられている。また、排気導出通路部33の出口端には、高圧段タービンハウジング70(図1参照)を取り付けるための固定フランジ部39が設けられている。固定フランジ部39のフランジ面39Aには、高圧段タービンハウジング70の高圧段排気導入通路部72(図1参照)に臨んで開口する第1排気導出口33B(第1導出口)が設けられている。すなわち、排気集合部32から排気導出通路部33内に流れ込んだ排気が、第1排気導出口33Bを介して高圧段排気導入通路部72(図1参照)に導入されるように構成されている。 The exhaust gas outlet passage portion 33 branches from the exhaust gas collecting portion 32 and extends laterally on the side opposite to the exhaust gas inlet passage portion 31. A low pressure turbine housing 34 is provided immediately above the exhaust gas outlet passage portion 33. A fixed flange portion 39 for mounting the high-pressure turbine housing 70 (see FIG. 1) is provided at the outlet end of the exhaust gas outlet passage portion 33. The flange surface 39A of the fixed flange portion 39 is provided with a first exhaust outlet port 33B (first outlet port) that opens toward the high pressure stage exhaust gas introduction passage portion 72 (see FIG. 1) of the high pressure turbine housing 70. There is. That is, the exhaust flowing from the exhaust collecting portion 32 into the exhaust gas outlet passage portion 33 is configured to be introduced into the high pressure stage exhaust gas inlet passage portion 72 (see FIG. 1) via the first exhaust gas outlet port 33B. ..
 本実施形態において、固定フランジ部39は、そのフランジ面39Aが斜め下方に向くように、排気導出通路部33の軸心に対して所定の角度で傾斜して設けられている。すなわち、排気導出通路部33よりも上方の低圧段タービンハウジング34に対して、高圧段タービンハウジング70(図1参照)が斜め下方に配置されるようになっている。固定フランジ部39のフランジ面39Aには、高圧段排気導出通路部73(図1参照)から排気を導入する第2排気導入口36B(第2導入口)が、第1排気導出口33Bよりも上方側に開口形成されている。 In the present embodiment, the fixed flange portion 39 is provided so as to be inclined at a predetermined angle with respect to the axial center of the exhaust lead-out passage portion 33 so that the flange surface 39A faces obliquely downward. That is, the high-pressure turbine housing 70 (see FIG. 1) is arranged obliquely below the low-pressure turbine housing 34 above the exhaust derivation passage portion 33. On the flange surface 39A of the fixed flange portion 39, a second exhaust introduction port 36B (second introduction port) for introducing exhaust gas from the high-pressure stage exhaust derivation passage portion 73 (see FIG. 1) is provided more than the first exhaust derivation port 33B. An opening is formed on the upper side.
 低圧段排気導入通路部36は、固定フランジ部39の第2排気導入口36Bから低圧段タービンハウジング34に向けて斜め上方に延設されている。低圧段タービンハウジング34の出口端は、低圧段タービンハウジング34内の低圧段排気スクロール通路35(図1参照)に合流する。また、低圧段タービンハウジング34には、低圧段排気スクロール通路35から排気を導出する低圧段排気導出通路部37が設けられている。低圧段排気導出通路部37の出口端には、不図示の排気管等を固定する低圧段フランジ部37Aが設けられており、低圧段フランジ部37Aのフランジ面には、第2排気導出口37B(第2導出口)が開口形成されている。 The low-pressure stage exhaust introduction passage portion 36 extends obliquely upward from the second exhaust introduction port 36B of the fixed flange portion 39 toward the low-pressure stage turbine housing 34. The outlet end of the low-pressure turbine housing 34 joins the low-pressure exhaust scroll passage 35 (see FIG. 1) in the low-pressure turbine housing 34. Further, the low-pressure stage turbine housing 34 is provided with a low-pressure stage exhaust lead-out passage portion 37 that leads out exhaust gas from the low-pressure stage exhaust scroll passage 35. A low-pressure stage flange portion 37A for fixing an exhaust pipe or the like (not shown) is provided at the outlet end of the low-pressure stage exhaust outlet passage portion 37, and the second exhaust outlet port 37B is provided on the flange surface of the low-pressure stage flange portion 37A. The (second outlet) is formed as an opening.
 すなわち、排気マニホールド30には、エンジン10から直接的に排気を導入する複数の第1排気導入口31Bと、高圧段タービンハウジング70(図1参照)に排気を導出する第1排気導出口33Bと、高圧段タービン61(図1参照)を回転駆動させた排気を導入する第2排気導入口36Bと、低圧段タービン41(図1参照)を回転駆動させた排気を導出する第2排気導出口37Bが設けられている。言い換えれば、排気マニホールド30には、エンジン10から排出される高温排気を導入する第1排気導入口31B及び高圧段過給機60で温度を低下させた排気を導入する第2排気導入口36Bの計2種類の排気導入口が設けられている。また、排気マニホールド30には、エンジン10から排出される高温排気を導出する第1排気導出口33B及び低圧段過給機40で温度を低下させた排気を導出する第2排気導出口37Bの計2種類の排気導出口が設けられている。 That is, the exhaust manifold 30 includes a plurality of first exhaust gas inlet ports 31B for directly introducing exhaust gas from the engine 10, and a first exhaust gas outlet port 33B for discharging exhaust gas to the high-pressure turbine housing 70 (see FIG. 1). , A second exhaust gas inlet 36B for introducing exhaust gas that rotationally drives the high-pressure turbine 61 (see FIG. 1) and a second exhaust gas outlet port that exhausts exhaust gas for rotationally driving the low-pressure turbine 41 (see FIG. 1) 37B is provided. In other words, the exhaust manifold 30 includes the first exhaust gas inlet 31B for introducing the high temperature exhaust gas discharged from the engine 10 and the second exhaust gas inlet 36B for introducing the exhaust gas whose temperature is lowered by the high pressure supercharger 60. A total of two types of exhaust gas inlets are provided. Further, the exhaust manifold 30 includes a first exhaust gas outlet 33B for discharging the high temperature exhaust gas discharged from the engine 10 and a second exhaust gas outlet 37B for discharging the exhaust gas whose temperature is lowered by the low pressure supercharger 40. Two types of exhaust outlets are provided.
 バイパス通路部38は、排気集合部32から低圧段タービンハウジング34に向けて、低圧段排気導入通路部36とは逆向きに斜め上方に延設されている。すなわち、排気マニホールド30をエンジン10の気筒配列方向(排気集合部32の長手方向)から側方視すると、排気集合部32から横方向に延びる排気導出通路部33と、固定フランジ部39から斜め上方に延びる低圧段排気導入通路部36と、排気集合部32から斜め上方に延びるバイパス通路部38とにより、低圧段タービンハウジング34を頂点とした略三角形状をなす排気通路構造が形成されている。これにより、排気集合部32と低圧段タービンハウジング34とを、比較的短いバイパス通路部38で接続することが可能となり、排気マニホールド30全体のコンパクト化が図られるようになっている。 The bypass passage portion 38 extends obliquely upward from the exhaust collecting portion 32 toward the low-pressure stage turbine housing 34 in the opposite direction to the low-pressure stage exhaust introduction passage portion 36. That is, when the exhaust manifold 30 is viewed laterally from the cylinder arrangement direction of the engine 10 (longitudinal direction of the exhaust collecting portion 32 ), the exhaust outlet passage portion 33 extending laterally from the exhaust collecting portion 32 and diagonally above the fixed flange portion 39. The low-pressure stage exhaust introduction passage 36 and the bypass passage 38 extending obliquely upward from the exhaust collecting portion 32 form a substantially triangular exhaust passage structure with the low-pressure turbine housing 34 as an apex. As a result, the exhaust collecting portion 32 and the low-pressure turbine housing 34 can be connected by the relatively short bypass passage portion 38, and the exhaust manifold 30 as a whole can be made compact.
 バイパス通路部38には、バイパス通路部38の流路を開閉可能なバイパスバルブ90(図1参照)が設けられている。本実施形態において、バイパスバルブ90を作動させるアクチュエータ91は、低圧段タービンハウジング34よりもシリンダヘッドCH側において、排気集合部32の直上方に位置して設けられている。すなわち、アクチュエータ91を低圧段タービンハウジング34よりもシリンダヘッドCH側に収容することで、エンジンルーム内の周辺部品との干渉を効果的に防止できるようになっている。 The bypass passage portion 38 is provided with a bypass valve 90 (see FIG. 1) capable of opening and closing the flow passage of the bypass passage portion 38. In the present embodiment, the actuator 91 that operates the bypass valve 90 is provided immediately above the exhaust gas collecting portion 32 on the cylinder head CH side of the low pressure stage turbine housing 34. That is, by accommodating the actuator 91 on the cylinder head CH side of the low-pressure turbine housing 34, it is possible to effectively prevent interference with peripheral components in the engine room.
 以上詳述した本実施形態の排気マニホールド30によれば、排気集合部32から横方向に延びる排気導出通路部33の上方に低圧段タービンハウジング34を設けると共に、排気導出通路部33の出口端の固定フランジ部39から低圧段タービンハウジング34に向けて低圧段排気導入通路部36を斜め上方に延設し、排気集合部32から低圧段タービンハウジング34に向けてバイパス通路部38を斜め上方に延設することで、これら各通路部33,36,38により略三角形状をなす排気通路構造が構成されている。 According to the exhaust manifold 30 of the present embodiment described in detail above, the low pressure stage turbine housing 34 is provided above the exhaust derivation passage portion 33 extending laterally from the exhaust collecting portion 32, and the outlet end of the exhaust derivation passage portion 33 is provided. The low pressure stage exhaust gas introduction passage portion 36 extends obliquely upward from the fixed flange portion 39 toward the low pressure stage turbine housing 34, and the bypass passage portion 38 extends obliquely upward from the exhaust gas collecting portion 32 toward the low pressure stage turbine housing 34. As a result, the respective passage portions 33, 36, 38 form an exhaust passage structure having a substantially triangular shape.
 これにより、固定フランジ部39に取り付けられる高圧段タービンハウジング70と低圧段タービンハウジング34との距離を比較的短くしつつ、排気集合部32と低圧段タービンハウジング34とを比較的短いバイパス通路部38で接続することが可能となり、排気マニホールド30及び高圧段タービンハウジング70を含めた排気系構造全体をコンパクト化することができる。また、コンパクト化が図られることで、エンジンルーム内の周辺部品との干渉を効果的に防止しつつ、搭載性も確実に向上することができる。 As a result, the distance between the high-pressure turbine housing 70 and the low-pressure turbine housing 34 attached to the fixed flange portion 39 is relatively short, and the exhaust collecting portion 32 and the low-pressure turbine housing 34 are relatively short bypass passage portions 38. The exhaust system structure including the exhaust manifold 30 and the high pressure turbine housing 70 can be made compact. In addition, the compactness can be effectively prevented from interfering with the peripheral parts in the engine room, and the mountability can be surely improved.
 また、バイパス通路部38を固定フランジ部39よりも排気集合部32側に設けることで、バイパスバルブ90を作動させるアクチュエータ91を低圧段タービンハウジング34よりもシリンダヘッドCH側に収容することが可能となり、アクチュエータ91がエンジンルーム内の周辺部品と干渉することを効果的に防止することができる。 Further, by providing the bypass passage portion 38 closer to the exhaust collecting portion 32 side than the fixed flange portion 39, the actuator 91 that operates the bypass valve 90 can be housed closer to the cylinder head CH than the low pressure turbine housing 34. Therefore, it is possible to effectively prevent the actuator 91 from interfering with the peripheral parts in the engine room.
 また、排気マニホールド30に低圧段タービンハウジング34を一体に形成したことで、組み立て時には低圧段タービンハウジング34を組み付ける工程を省略することが可能となり、組み立て性を確実に向上することができる。 Further, since the low pressure stage turbine housing 34 is formed integrally with the exhaust manifold 30, it is possible to omit the step of assembling the low pressure stage turbine housing 34 during assembly, and it is possible to reliably improve the assemblability.
 また、排気マニホールド30をシリンダヘッドCHに組み付ける際は、固定フランジ部39に高圧段タービンハウジング70が取り付けられていない状態で作業を行えるため、ボルト締め工具等を被固定フランジ部31Aまで容易に挿入することが可能となり、組み付け作業性も確実に向上することができる。 Further, when the exhaust manifold 30 is assembled to the cylinder head CH, the work can be performed in a state where the high-pressure stage turbine housing 70 is not attached to the fixed flange portion 39, so a bolting tool or the like can be easily inserted up to the fixed flange portion 31A. Therefore, the workability of assembling can be surely improved.
 [排気系構造]
 図3は、排気マニホールド30の固定フランジ部39に高圧段タービンハウジング70が取り付けられた状態を排気集合部32の長手方向から視た模式的な側面図である。
[Exhaust system structure]
FIG. 3 is a schematic side view of a state in which the high-pressure turbine housing 70 is attached to the fixed flange portion 39 of the exhaust manifold 30, as viewed from the longitudinal direction of the exhaust collecting portion 32.
 図3に示すように、高圧段タービンハウジング70は、高圧段排気導入通路部72の入口端及び高圧段排気導出通路部73の出口端に一体に設けられた高圧段フランジ部77を備えている。高圧段タービンハウジング70は、高圧段フランジ部77を排気マニホールド30の固定フランジ部39に、好ましくは、これらの間に不図示のガスケットを介装させてボルトナットで締結することにより取り付けられている。 As shown in FIG. 3, the high-pressure stage turbine housing 70 includes a high-pressure stage flange portion 77 integrally provided at the inlet end of the high-pressure stage exhaust introduction passage portion 72 and the outlet end of the high-pressure stage exhaust discharge passage portion 73. .. The high-pressure stage turbine housing 70 is attached by fixing the high-pressure stage flange portion 77 to the fixed flange portion 39 of the exhaust manifold 30, preferably by interposing a gasket (not shown) between them and fastening them with bolts and nuts. ..
 本実施形態において、固定フランジ部39は、そのフランジ面39Aが斜め下方を向くように傾斜して設けられており、高圧段フランジ部77は、そのフランジ面77Aが斜め上方を向くように傾斜して設けられている。すなわち、これら各フランジ部39,77の接合面Mが、鉛直方向に対して所定の角度で傾斜するように構成されている。 In the present embodiment, the fixed flange portion 39 is provided so that its flange surface 39A is inclined obliquely downward, and the high pressure step flange portion 77 is inclined so that its flange surface 77A is obliquely upward. Are provided. That is, the joint surface M of each of the flange portions 39 and 77 is configured to be inclined at a predetermined angle with respect to the vertical direction.
 高圧段排気導入通路部72は、排気導出通路部33と略同一直線上を延びるように、高圧段フランジ部77から横方向に向けて延設されている。すなわち、排気導出通路部33の流路軸心X1と各フランジ部39,77の接合面Mとのなす鋭角側の角度θと、高圧段排気導入通路部72の流路軸心X2と各フランジ部39,77の接合面Mとのなす鋭角側の角度θとが、互いに略等しい角度となるように構成されている。このように、排気導出通路部33及び高圧段排気導入通路部72を略同一直線上に横方向に延設することで、排気導出通路部33内を流れる排気が高圧段排気導入通路部72内に円滑に取り込まれるようになり、排気の圧力損失を効果的に抑制できるようになっている。 The high-pressure stage exhaust introduction passage portion 72 extends laterally from the high-pressure stage flange portion 77 so as to extend substantially on the same straight line as the exhaust discharge passage portion 33. That is, the acute angle θ formed by the flow path axis X1 of the exhaust gas outlet passage portion 33 and the joint surface M of the flange portions 39, 77, the flow path axis X2 of the high pressure stage exhaust gas introduction passage portion 72, and the flanges. An acute angle θ formed by the joint surfaces M of the portions 39 and 77 is substantially equal to each other. In this way, by exhausting the exhaust derivation passage portion 33 and the high-pressure stage exhaust introduction passage portion 72 in a lateral direction on substantially the same straight line, the exhaust gas flowing through the exhaust derivation passage portion 33 is discharged into the high-pressure stage exhaust introduction passage portion 72. Is smoothly taken in, and the pressure loss of exhaust gas can be effectively suppressed.
 高圧段排気導出通路部73は、低圧段排気導入通路部36と略同一直線上を延びるように、高圧段タービンハウジング70の略中心部から高圧段フランジ部77に向けて斜め上方に延設されている。すなわち、高圧段排気導出通路部73の流路軸心X3及び低圧段排気導入通路部36の流路軸心X4が、各フランジ部39,77の接合面Mに略直交するように構成されている。このように、高圧段排気導出通路部73及び低圧段排気導入通路部36を略同一直線上に斜めに延設することで、高圧段排気スクロール通路71から高圧段排気導出通路部73内に流れ出た排気が、低圧段排気導入通路部36内に円滑に取り込まれるようになり、排気の圧力損失を効果的に抑制できるようになっている。 The high-pressure stage exhaust derivation passage portion 73 extends obliquely upward from the substantially central portion of the high-pressure stage turbine housing 70 toward the high-pressure stage flange portion 77 so as to extend substantially on the same straight line as the low-pressure stage exhaust introduction passage portion 36. ing. That is, the flow path axis X3 of the high-pressure stage exhaust introduction passage portion 73 and the flow path axis X4 of the low-pressure stage exhaust introduction passage portion 36 are configured to be substantially orthogonal to the joint surface M of the flange portions 39 and 77. There is. In this way, the high-pressure stage exhaust derivation passage portion 73 and the low-pressure stage exhaust introduction passage portion 36 are obliquely extended on substantially the same straight line, so that the high-pressure stage exhaust scroll passage 71 flows into the high-pressure stage exhaust derivation passage portion 73. The exhaust gas is smoothly taken into the low pressure stage exhaust gas introduction passage portion 36, and the pressure loss of the exhaust gas can be effectively suppressed.
 以上のように構成された高圧段タービンハウジング70を、排気マニホールド30に取り付けると、高圧段タービンハウジング70は、排気集合部32に対してエンジン10とは反対側の略横方向、且つ、低圧段タービンハウジング34に対して斜め下方に配置される。すなわち、排気集合部32の長手方向視において、これら排気集合部32、高圧段タービンハウジング70及び低圧段タービンハウジング34が、低圧段タービンハウジング34を頂点とした略三角形状に配置されるように構成されている。 When the high-pressure stage turbine housing 70 configured as described above is attached to the exhaust manifold 30, the high-pressure stage turbine housing 70 is in a substantially lateral direction on the side opposite to the engine 10 with respect to the exhaust gas collecting portion 32, and in the low-pressure stage. It is arranged obliquely below the turbine housing 34. That is, when viewed in the longitudinal direction of the exhaust gas collecting portion 32, the exhaust gas collecting portion 32, the high-pressure turbine housing 70, and the low-pressure turbine housing 34 are arranged in a substantially triangular shape with the low-pressure turbine housing 34 as an apex. Has been done.
 これにより、高圧段タービンハウジング70及び低圧段タービンハウジング34を鉛直方向の上下に配置する構造に比べ、これら各ハウジング70,34の上下方向の配置高さを効果的に抑えることが可能となり、排気系構造全体をコンパクト化することができる。また、排気系構造全体の上下方向の高さが抑えられることで、エンジンルーム内に各ハウジング70,34に対して上方又は下方に配される周辺部品との干渉を効果的に防止しつつ、搭載性も確実に向上することができる。 As a result, compared to a structure in which the high-pressure turbine housing 70 and the low-pressure turbine housing 34 are arranged vertically in the vertical direction, the vertical arrangement height of each of the housings 70, 34 can be effectively suppressed, and the exhaust gas The entire system structure can be made compact. Further, by suppressing the height of the entire exhaust system structure in the vertical direction, it is possible to effectively prevent interference with peripheral parts arranged above or below the housings 70 and 34 in the engine room, The mountability can be surely improved.
 また、各フランジ部39,77の接合面Mを斜めにすることで、これらの接合面Mを鉛直方向に向ける構造、言い換えれば、各ハウジング70,34を横方向に並べる構造に比べ、高圧段タービンハウジング70の横方向への突出量が効果的に抑えられるように構成されている。これにより、エンジンルーム内に高圧段タービンハウジング70に対して横方向に配される周辺部品との干渉を効果的に防止することが可能となり、この点においても、搭載性を確実に向上することができる。 Further, by making the joint surfaces M of the flange portions 39, 77 oblique, the joint surfaces M are oriented in the vertical direction, in other words, as compared with the structure in which the housings 70, 34 are arranged side by side, the high pressure stage. The lateral projection of the turbine housing 70 is effectively suppressed. As a result, it is possible to effectively prevent interference with peripheral components arranged laterally with respect to the high-pressure turbine housing 70 in the engine room, and also in this respect, it is possible to reliably improve the mountability. You can
 [その他]
 なお、本開示は、上述の実施形態に限定されるものではなく、本開示の趣旨を逸脱しない範囲で、適宜に変形して実施することが可能である。
[Other]
It should be noted that the present disclosure is not limited to the above-described embodiments, and may be appropriately modified and implemented without departing from the spirit of the present disclosure.
 例えば、上記実施形態において、低圧段タービンハウジング34は、高圧段タービンハウジング70及び排気集合部32に対して斜め上方に配されるものとして説明したが、高圧段タービンハウジング70及び排気集合部32に対して斜め下方に配されるように構成してもよい。この場合は、固定フランジ部39を斜め上方に向けて傾斜させるように設ければよい。 For example, in the above-described embodiment, the low-pressure stage turbine housing 34 has been described as being arranged obliquely above the high-pressure stage turbine housing 70 and the exhaust gas collection unit 32. Alternatively, it may be arranged diagonally downward. In this case, the fixed flange portion 39 may be provided so as to be inclined obliquely upward.
 また、低圧段タービンハウジング34は、排気マニホールド30と一体に形成されるものとして説明したが、これらを別体に構成してもよい。 Further, the low pressure turbine housing 34 has been described as being formed integrally with the exhaust manifold 30, but these may be configured separately.
 また、排気マニホールド30の固定フランジ部39に取り付けられる排気系装置は、高圧段過給機60に限定されず、排気浄化装置や排気ブレーキ装置、排気再循環装置等の他の排気系装置であってもよい。 Further, the exhaust system device attached to the fixed flange portion 39 of the exhaust manifold 30 is not limited to the high pressure supercharger 60, and may be another exhaust system device such as an exhaust purification device, an exhaust brake device, an exhaust gas recirculation device, or the like. May be.
 本出願は、2019年2月20日付で出願された日本国特許出願(特願2019-028388)に基づくものであり、その内容はここに参照として取り込まれる。 This application is based on the Japanese patent application (Japanese Patent Application 2019-028388) filed on February 20, 2019, the content of which is incorporated herein by reference.
 本開示の排気マニホールドは、排気系構造のコンパクト化を図ることができるといった点において有用である。 The exhaust manifold of the present disclosure is useful in that the exhaust system structure can be made compact.
 10 エンジン
 CH シリンダヘッド
 13 排気ポート
 30 排気マニホールド
 31 排気導入通路部(第1通路部))
 31B 第1排気導入口(第1導入口)
 32 排気集合部(第1通路部)
 33 排気導出通路部(第1通路部)
 33B 第1排気導出口(第1導出口)
 34 低圧段タービンハウジング
 35 低圧段排気スクロール通路(第2通路部)
 36 低圧段排気導入通路部(第2通路部)
 36B 第2排気導入口(第2導入口)
 37 低圧段排気導出通路部(第2通路部)
 37B 第2排気導出口(第2導出口)
 38 バイパス通路部
 39 固定フランジ部(フランジ部)
 40 低圧段過給機
 41 低圧段タービン
 42 低圧段コンプレッサ
 45 低圧段コンプレッサハウジング
 47 低圧段吸気スクロール通路
 48 低圧段吸入通路部
 49 低圧段吐出通路部
 60 高圧段過給機(他の排気系装置)
 61 高圧段タービン
 62 高圧段コンプレッサ
 70 高圧段タービンハウジング
 71 高圧段排気スクロール通路
 72 高圧段排気導入通路部
 73 高圧段排気導出通路部
 80 高圧段コンプレッサハウジング
 81 高圧段吸気スクロール通路
 82 高圧段吸入通路部
 83 高圧段吐出通路部
 90 バイパスバルブ(バルブ)
 91 アクチュエータ
10 Engine CH Cylinder Head 13 Exhaust Port 30 Exhaust Manifold 31 Exhaust Introduction Passage (First Passage)
31B 1st exhaust inlet (1st inlet)
32 Exhaust gas collection section (first passage section)
33 Exhaust gas discharge passage portion (first passage portion)
33B First exhaust outlet (first outlet)
34 low-pressure stage turbine housing 35 low-pressure stage exhaust scroll passage (second passage portion)
36 Low Pressure Stage Exhaust Introduction Passage (Second Passage)
36B Second exhaust gas inlet (second inlet)
37 Low-pressure stage exhaust derivation passage portion (second passage portion)
37B Second exhaust outlet (second outlet)
38 Bypass passage 39 Fixed flange (flange)
40 Low Pressure Supercharger 41 Low Pressure Turbine 42 Low Pressure Compressor 45 Low Pressure Compressor Housing 47 Low Pressure Intake Scroll Passage 48 Low Pressure Intake Passage 49 Low Pressure Discharge Passage 60 High Pressure Supercharger (Other Exhaust Systems)
61 high pressure turbine 62 high pressure compressor 70 high pressure turbine housing 71 high pressure exhaust scroll passage 72 high pressure exhaust introduction passage 73 high pressure exhaust discharge passage 80 high pressure compressor housing 81 high pressure intake scroll passage 82 high pressure intake passage 83 High pressure stage discharge passage 90 Bypass valve
91 Actuator

Claims (5)

  1.  エンジンから排出される排気を導入する第1導入口と、
     前記第1導入口から延びると共に、該第1導入口から取り込んだ排気を流通させる第1通路部と、
     前記第1通路部の出口部に設けられて、該第1通路部を流れた排気を他の排気系装置に導出する第1導出口と、
     前記他の排気系装置を流れた排気を導入する第2導入口と、
     前記第2導入口から延びると共に、該第2導入口から取り込んだ排気を流通させる第2通路部と、
     前記第2通路部の出口部に設けられて、該第2通路部を流れた排気を導出する第2導出口と、
     前記第1通路部を流れる排気が前記他の排気系装置を迂回するように前記第1通路部と前記第2通路部とを接続するバイパス通路部と、を備える
     ことを特徴とする排気マニホールド。
    A first inlet for introducing exhaust gas discharged from the engine;
    A first passage portion that extends from the first introduction port and allows circulation of the exhaust gas taken in from the first introduction port;
    A first outlet that is provided at the outlet of the first passage and that guides the exhaust gas that has flowed through the first passage to another exhaust system device;
    A second inlet for introducing the exhaust gas flowing through the other exhaust system device;
    A second passage portion that extends from the second introduction port and allows the exhaust gas taken in from the second introduction port to flow;
    A second outlet provided at an outlet of the second passage for leading out exhaust gas flowing through the second passage;
    An exhaust manifold, comprising: a bypass passage portion connecting the first passage portion and the second passage portion so that the exhaust gas flowing through the first passage portion bypasses the other exhaust system device.
  2.  前記第1導出口及び前記第2導入口が、前記他の排気系装置を取り付けるフランジ部に設けられており、
     前記第1通路部が、前記第1導入口から前記第1導出口に向けて前記エンジンとは反対側に横方向に延設されており、
     前記第2通路部の少なくとも一部が、前記第2導入口から前記エンジン側に斜めに延設されており、
     前記バイパス通路部が、前記第1通路部から前記第2通路部に向けて斜めに延設されている
     請求項1に記載の排気マニホールド。
    The first outlet and the second inlet are provided in a flange portion to which the other exhaust system device is attached,
    The first passage portion extends laterally from the first inlet to the first outlet on the side opposite to the engine,
    At least a part of the second passage portion is obliquely extended from the second introduction port to the engine side,
    The exhaust manifold according to claim 1, wherein the bypass passage portion extends obliquely from the first passage portion toward the second passage portion.
  3.  前記バイパス通路部に、該バイパス通路部の流路を開閉可能なバルブが設けられており、該バルブを作動させるアクチュエータが前記バイパス通路部よりも前記エンジン側に配されている
     請求項2に記載の排気マニホールド。
    The valve which can open and close the flow passage of the bypass passage portion is provided in the bypass passage portion, and an actuator for operating the valve is arranged closer to the engine than the bypass passage portion. Exhaust manifold.
  4.  前記第2通路部に過給機のタービンが配されており、該タービンを収容するタービンハウジングが一体に設けられている
     請求項1から3の何れか一項に記載の排気マニホールド。
    The exhaust manifold according to any one of claims 1 to 3, wherein a turbine of the supercharger is arranged in the second passage portion, and a turbine housing that houses the turbine is integrally provided.
  5.  前記他の排気系装置が、前記第1導出口から取り込んだ排気で回転駆動する高圧段タービンを有する高圧段過給機であり、前記第2通路部に設けられた前記タービンが低圧段過給機の低圧段タービンである
     請求項4に記載の排気マニホールド。
    The other exhaust system device is a high-pressure stage supercharger having a high-pressure stage turbine that is rotationally driven by the exhaust gas taken in from the first outlet, and the turbine provided in the second passage portion is a low-pressure stage supercharger. The exhaust manifold according to claim 4, which is a low-pressure turbine of a machine.
PCT/JP2020/005834 2019-02-20 2020-02-14 Exhaust manifold WO2020170975A1 (en)

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JPH0648119Y2 (en) * 1988-10-19 1994-12-07 トヨタ自動車株式会社 Two-stage turbo engine
JP2000274238A (en) * 1999-03-25 2000-10-03 Hitachi Metals Ltd Turbine housing integrated exhaust manifold and manufacture thereof
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