WO2020168794A1 - Optical fiber connector and fabrication method therefor - Google Patents

Optical fiber connector and fabrication method therefor Download PDF

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Publication number
WO2020168794A1
WO2020168794A1 PCT/CN2019/125261 CN2019125261W WO2020168794A1 WO 2020168794 A1 WO2020168794 A1 WO 2020168794A1 CN 2019125261 W CN2019125261 W CN 2019125261W WO 2020168794 A1 WO2020168794 A1 WO 2020168794A1
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WIPO (PCT)
Prior art keywords
optical fiber
substrate
transmission
fiber connector
coating layer
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PCT/CN2019/125261
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French (fr)
Chinese (zh)
Inventor
陈辉
刘文俊
梁凉
闵玉岚
叶阳
汤风帆
吴晓平
刘成露
Original Assignee
武汉光迅科技股份有限公司
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Publication of WO2020168794A1 publication Critical patent/WO2020168794A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/262Optical details of coupling light into, or out of, or between fibre ends, e.g. special fibre end shapes or associated optical elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/3628Mechanical coupling means for mounting fibres to supporting carriers
    • G02B6/3632Mechanical coupling means for mounting fibres to supporting carriers characterised by the cross-sectional shape of the mechanical coupling means
    • G02B6/3636Mechanical coupling means for mounting fibres to supporting carriers characterised by the cross-sectional shape of the mechanical coupling means the mechanical coupling means being grooves
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means

Definitions

  • the present invention belongs to the field of optical communication, and more specifically, relates to an optical fiber connector and a manufacturing method thereof.
  • optical chips mainly output optical signals through optical fiber connectors, which include single-channel, multi-channel, and array forms.
  • Various functions such as fiber connection, waveguide and fiber connection, and fiber extension can be realized through fiber optic connectors.
  • the length of the fiber ranges from a few centimeters to tens of meters. Inside the optical device module, it needs to be packaged with the fiber connector.
  • single-channel optical fiber connectors are mainly used for the common end of optical module devices. After the optical waveguide is coupled, when the power (energy) of the optical signal passing through the common end is too large, the single-channel optical fiber connector will suffer from end-face burn damage and high power. Conditions such as performance degradation have caused the performance of the optical fiber connector to fail to meet the requirements.
  • the present invention provides an optical fiber connector and a manufacturing method thereof.
  • the purpose of the present invention is that the coupling end surface of the optical fiber connector of the present invention is provided with a slot, and the light directed to the light passing surface is provided with a slot.
  • the signal enters the transmission fiber, and the optical signal directed to the slot is dissipated into the air through the slot, which reduces the end surface reflection, so that the optical fiber connector can withstand higher optical power and temperature, and improves the performance of the optical fiber connector.
  • an optical fiber connector includes a transmission optical fiber 1;
  • a coating layer 2 is provided on the coupling end surface of the optical fiber connector, and a slot 3 is provided on the first side and/or the second side of the coating layer 2;
  • the projection of the transmission optical fiber 1 on the coupling end surface of the optical fiber connector falls into the coating layer 2.
  • the optical fiber connector includes a first substrate 41 and a second substrate 42, and the transmission optical fiber 1 is arranged between the first substrate 41 and the second substrate 42;
  • the coating layer 2 is arranged on the side surfaces of the first substrate 41 and the second substrate 42;
  • the slot 3 penetrates the first substrate 41 and/or the second substrate 42.
  • the optical fiber connector further includes at least one auxiliary optical fiber 5, the auxiliary optical fiber 5 is arranged on the first substrate 41, and the auxiliary optical fiber 5 is arranged in other areas except the coating layer 2;
  • the auxiliary optical fiber 5 and the transmission optical fiber 1 cooperate with each other so that the gap between the first substrate 41 and the second substrate 42 is kept consistent.
  • a plurality of optical fiber receiving grooves 6 are provided on the first substrate 41, and the optical fiber receiving grooves 6 are used for receiving the transmission optical fiber 1 and the auxiliary optical fiber 5 respectively.
  • the shape of the slot 3 is at least one of a rectangular groove, a square groove, a V-shaped groove or a U-shaped groove.
  • the width of the coating layer 2 is 195 ⁇ m ⁇ 10 ⁇ m
  • the width of the groove 3 is 200 ⁇ m to 800 ⁇ m
  • the depth of the groove 3 is 300 ⁇ m to 900 ⁇ m.
  • an anti-reflection film is provided on the coating layer 2, and the remaining reflectivity of the anti-reflection film is less than 0.2%.
  • a manufacturing method of an optical fiber connector comprising:
  • the preparation of the transmission optical fiber 1 and arranging the transmission optical fiber 1 on the first substrate 41 and the second substrate 42 include:
  • the relative positions of the first substrate 41 and the second substrate 42 are adjusted so that the staggered distance between the first substrate 41 and the second substrate 42 is smaller than a preset value.
  • coating the side surfaces of the first substrate 41 and the second substrate 42 to form the coating layer 2 includes:
  • the side surfaces of the first substrate 41 and the second substrate 42 corresponding to the transmission optical fiber 1 are coated to form a coating layer 2.
  • the optical fiber connector of the present invention includes a transmission optical fiber, and the coupling end surface of the optical fiber connector is provided with a coating layer.
  • the first side and/or the second side are provided with slots, and the projection of the end face of the transmission fiber on the coupling end face of the optical fiber connector falls into the coating layer.
  • the coupling end surface of the optical fiber connector of the present invention is provided with a slot, the optical signal directed to the light-passing surface enters the transmission fiber, and the optical signal directed to the slot is mainly radiated into the air through the slot, which reduces the end surface reflection , So that the optical fiber connector can withstand higher optical power and temperature, and improve the performance of the optical fiber connector.
  • the optical fiber connector of the present invention does not change the packaging size of the optical fiber connector, and does not need to customize an optical fiber with a special diameter, has the advantages of low cost and miniaturization, and broadens the application scenarios of the product.
  • an anti-reflection coating is provided on the coating layer, which not only transmits the optical signal through the transmission fiber to a large extent, but also can further reduce the end surface reflection.
  • Fig. 1 is a schematic structural diagram of a first optical fiber connector provided by an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a second optical fiber connector provided by an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a third optical fiber connector provided by an embodiment of the present invention.
  • Figure 4 is a schematic structural diagram of an optical fiber connector provided by an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a fourth optical fiber connector provided by an embodiment of the present invention.
  • Fig. 6 is a schematic structural diagram of a fifth optical fiber connector provided by an embodiment of the present invention.
  • Figure 7 is a schematic structural diagram of another optical fiber connector provided by an embodiment of the present invention.
  • FIG. 8 is a schematic side view of the structure of an optical fiber connector provided by an embodiment of the present invention.
  • FIG. 9 is a schematic structural diagram of an optical fiber connector provided by an embodiment of the present invention from multiple perspectives;
  • FIG. 10 is a schematic flowchart of a method for manufacturing an optical fiber connector according to an embodiment of the present invention.
  • FIG. 11 is a schematic structural diagram of a relative position of a first substrate and a second substrate provided by an embodiment of the present invention.
  • FIG. 12 is a schematic diagram of another relative position structure of the first substrate and the second substrate provided by an embodiment of the present invention.
  • the terms “inner”, “outer”, “longitudinal”, “horizontal”, “upper”, “lower”, “top”, “bottom”, etc. indicate the orientation or positional relationship based on the accompanying drawings.
  • the orientation or positional relationship shown is only for the convenience of describing the present invention and does not require that the present invention must be constructed and operated in a specific orientation, so it should not be understood as a limitation to the present invention.
  • single-channel optical fiber connectors are mainly used for the common end of optical module devices. After the optical waveguide is coupled, when the power (energy) of the optical signal passing through the common end is too large, the single-channel optical fiber connector will suffer from end-face burn damage and high power. Conditions such as performance degradation have caused the performance of the optical fiber connector to fail to meet the requirements.
  • the present invention provides an optical fiber connector that can avoid the problems of end face burnout and high-power performance degradation caused by excessive power, and is especially suitable for single-channel and high-power application scenarios .
  • this embodiment provides an optical fiber connector, the optical fiber connector includes a transmission fiber 1; the coupling end surface of the optical fiber connector is provided with a coating layer 2, the first of the coating layer 2 The side and/or the second side are provided with a slot 3, wherein the projection of the transmission fiber 1 on the coupling end surface of the optical fiber connector falls into the coating layer 2.
  • the number of slots 3 can be one or two, and the number of slots 3 can be determined according to specific conditions. For example, when the transmission optical fiber 1 is arranged at the edge of the optical fiber connector, only one slot 3 may be provided; when the transmission optical fiber 1 is arranged in the middle area of the optical fiber connector, two grooves 3 may be provided.
  • the coupling end surface of the optical fiber connector is provided with a slot 3, which is explained from the perspective shown in Figure 1.
  • a slot is provided on the first side (left side) of the coating layer 2 3;
  • a slot 3 is provided on the second side (right side) of the coating layer 2.
  • the coupling end surface of the optical fiber connector is provided with two slots 3, which are explained from the perspective shown in Figure 3.
  • On the first side (left side) and the second side (right side) of the coating layer 2 ) Are provided with a slot 3 correspondingly.
  • the number of slots 3 is two, and the two slots 3 are arranged symmetrically with respect to the coating layer 2, which can not only reduce the end surface to a large extent Reflection, and can ensure the uniformity of the optical signal transmission in the transmission fiber 1.
  • the coupling end surface of the optical fiber connector of this embodiment is provided with a slot 3, the optical signal directed to the light-passing surface enters the transmission fiber 1, and the optical signal directed to the slot 3 is mainly radiated into the air through the slot 3.
  • the end face reflection is reduced, so that the optical fiber connector can withstand higher optical power and temperature, and the performance of the optical fiber connector is improved.
  • the optical fiber connector of the present invention does not change the packaging size of the optical fiber connector, does not need to customize an optical fiber with a special diameter, has the advantages of low cost and miniaturization, and broadens the application scenarios of the product.
  • the optical fiber connector of this embodiment includes a first substrate 41 and a second substrate 42, wherein the material of the first substrate 41 and the second substrate 42 can be glass, optionally, the first substrate 41 and the second substrate 41
  • the material of the second substrate 42 can also be other silicon doped synthetic materials such as silicon dioxide, which can be specifically selected according to actual conditions, and there is no specific limitation here.
  • the transmission fiber 1 is arranged between the first substrate 41 and the second substrate 42, and transmits optical signals through the transmission fiber 1, where the transmission fiber 1 is generally a single-core fiber.
  • the coating layer 2 is provided on the side surfaces of the first substrate 41 and the second substrate 42, wherein the location and specific size of the coating layer 2 generally depend on the location of the transmission fiber 1 The position and diameter ensure that the projection of the transmission optical fiber 1 on the coupling end surface of the optical fiber connector falls into the coating layer 2.
  • the slot 3 in order to ensure that the optical signal directed to the slot 3 can be emitted through the air and reduce the reflection of the optical signal, there are at least three alternatives for the cut-off position of the slot 3 in the longitudinal direction. : (1) As shown in Figure 5, the slot 3 penetrates the first substrate 41 in the longitudinal direction, and part of the second substrate 42 is penetrated; (2) As shown in Figure 6, the slot 3 penetrates the second substrate 42 in the longitudinal direction. , A portion of the first substrate 41 is penetrated; (3) As shown in FIG. 4, the slot 3 penetrates the first substrate 41 and the second substrate 42 at the same time in the longitudinal direction.
  • the first substrate 41 and the second substrate 42 may be cut in the longitudinal direction, so that the slot 3 penetrates the first substrate 41 and the second substrate at the same time.
  • the second substrate 42 may be cut in the longitudinal direction, so that the slot 3 penetrates the first substrate 41 and the second substrate at the same time.
  • an anti-reflection film can be provided on the substrate where the slot 3 does not penetrate, so that the light signal can be reflected into the air. Reduce end-face reflection.
  • the shape of the slot 3 is not specifically limited, and may be any one of a square groove, a rectangular groove, a V-shaped groove, or a U-shaped groove, depending on the shape of the cutting blade.
  • the transmission fiber 1 is cylindrical, if only one transmission fiber 1 is provided on the first substrate 41, it is easy to appear that the second substrate 42 uses the transmission fiber 1 as a fulcrum relative to the first substrate 41. Shake (similar to a seesaw movement) until equilibrium is reached. At this time, the gap between the first substrate 41 and the second substrate 42 is not equal, and the force received by the transmission fiber 1 is uneven, which not only increases the difficulty of the manufacturing process of the optical fiber connector, but also It also reduces the performance of the optical fiber connector.
  • the optical fiber connector further includes at least one auxiliary optical fiber 5, wherein the number of auxiliary optical fibers 5 is not specifically limited, and may be one, two or more.
  • the pigtail of the auxiliary fiber 5 is removed.
  • the auxiliary fiber 5 does not transmit optical signals.
  • the description is made by taking the number of auxiliary optical fibers 5 as two as an example.
  • the auxiliary optical fiber 5 is arranged on the first substrate 41, the auxiliary optical fiber 5 is arranged on both sides of the transmission optical fiber 1, and the distance between the auxiliary optical fiber 5 and the transmission optical fiber 1 is not determined. For specific restrictions, it is sufficient to reserve a space for opening the slot 3.
  • the auxiliary optical fiber 5 is arranged in other areas except the coating layer 2.
  • the auxiliary fiber 5 and the transmission fiber 1 cooperate with each other, and the auxiliary fiber 5 and the transmission fiber 1 have the same height or substantially the same height relative to the first substrate 41, so that the first substrate
  • the gap between 41 and the second substrate 42 is kept consistent to avoid the inconsistency of left and right heights, to ensure that the force of the transmission optical fiber 1 is uniform, and to improve the performance of the optical fiber connector.
  • a plurality of optical fiber receiving grooves 6 are provided on the first substrate 41, and the optical fiber receiving grooves 6 are used to receive the transmission optical fiber 1 and the auxiliary optical fiber 5, respectively. To fix the transmission fiber 1 and the auxiliary fiber 5.
  • an anti-reflection coating is provided on the coating layer 2, and the remaining reflectivity of the anti-reflection coating is less than 0.2%, so that more optical signals enter the transmission optical fiber 1. In, the end reflection is further reduced.
  • the anti-reflection coating is a broadband anti-reflection coating of 1310 nm to 1550 nm, and the spectrum requirement is 1260 nm to 1600 nm. The specification requirements of the anti-reflection coating may be determined according to the scene of the optical fiber connector.
  • the width D2 of the groove 3 is 200 ⁇ m to 800 ⁇ m, and the depth L of the groove 3 is 300 ⁇ m to 900 ⁇ m. .
  • the width D1 of the coating layer 2 is 195 ⁇ m ⁇ 10 ⁇ m. The entire coating layer 2 can be coated, or a part of the coating layer 2 can be coated, which can be selected according to the actual situation. Here, No specific restrictions.
  • the coating layer 2 is provided with an antireflection coating to increase the light transmittance and reduce the reflectance of the optical fiber; a slot 3 is provided on the end surface, and the optical signal directed to the slot 3 is emitted through the slot 3
  • the end surface reflection diffuse emission and echo reflection
  • the package size of the connector is not changed through cutting and coating, and the packaged optical module product has the advantage of low cost and realizes the miniaturization of the module.
  • the embodiment of the present invention also provides a feasible parameter configuration.
  • the coupling end face of the optical fiber connector of this embodiment is inclined at an angle a relative to the horizontal plane, where the value range of the angle a is 82° ⁇ 0.3°, and the value range of the height h1 of the first substrate 41 is 1.5mm ⁇ 0.05mm, the height h2 of the second substrate 42 ranges from 1mm ⁇ 0.05mm, the width w of the first substrate 41 and the second substrate 42 ranges from 3mm ⁇ 0.05mm, and the length of the first substrate 41
  • the value range of L1 is 10mm ⁇ 0.75mm, and the length L2 of the transmission fiber 1 beyond the first substrate 41 is greater than 1500mm.
  • the width D2 of the groove 3 is 200 ⁇ m to 800 ⁇ m, and the depth L of the groove 3 is 300 ⁇ m to 900 ⁇ m.
  • the width D1 of the coating layer 2 is 195 ⁇ m ⁇ 10 ⁇ m.
  • This embodiment also provides a method for manufacturing an optical fiber connector, and the method for manufacturing an optical fiber connector in this embodiment is applicable to the optical fiber connector of Embodiment 1 or Embodiment 2 above. 10, the manufacturing method of the optical fiber connector of this embodiment will be described in detail.
  • step 101 a transmission optical fiber is prepared, and the transmission optical fiber is arranged between the first substrate and the second substrate.
  • step 102 the first substrate and the second substrate are cut on the first side and/or the second side of the transmission fiber to form a slot.
  • the optical fiber connector (the semi-finished product in the step) is clamped on the fixing fixture, and the fixing screw is checked to ensure that the optical fiber connector does not slide.
  • the first substrate and the second substrate are cut to form a slot.
  • the number of slots can be one (as shown in FIG. 1 and FIG. 2) or two (as shown in FIG. 3). For details, refer to Embodiment 1, which will not be repeated here.
  • the number of slots is two, the two slots are symmetrically distributed with respect to the transmission fiber.
  • the slot penetrates the first substrate and/or the second substrate, which can be seen in detail in FIGS. 4 to 6 and related text descriptions in Embodiment 1, which will not be repeated here.
  • step 103 a film is coated on the side surfaces of the first substrate and the second substrate to form a coating layer, wherein the projection of the transmission fiber on the coupling end surface of the optical fiber connector falls into the coating layer.
  • the quality of the end surface coating and slitting is checked with a microscope, and the qualified optical fiber connectors are packed into the warehouse and transferred to the next process as the general raw material for optical device modules.
  • a transmission optical fiber is prepared, and the transmission optical fiber is arranged between the first substrate and the second substrate, which specifically includes: preparing transmission optical fibers and auxiliary optical fibers, wherein the number of auxiliary optical fibers can be It is one, two or more, which is not specifically limited here.
  • the staggered distance between the first substrate and the second substrate is less than a preset value, and the relative position of the first substrate and the second substrate can meet the requirements; as shown in FIG. 12, the first substrate The staggered distance between a substrate and the second substrate is greater than a preset value, the relative position of the first substrate and the second substrate cannot meet the demand, and needs to be re-adjusted to make the first substrate and the second substrate The staggered distance between the second substrates is less than a preset value.
  • the auxiliary optical fiber and the transmission optical fiber cooperate with each other, and the auxiliary optical fiber and the transmission optical fiber have the same height or substantially the same height relative to the first substrate, so that the first substrate and the second substrate
  • the gap between the substrates is kept consistent to avoid the inconsistency of left and right heights, to ensure uniform force on the transmission fiber, and to improve the performance of the optical fiber connector.
  • coating the side surfaces of the first substrate and the second substrate to form a coating layer specifically includes: shielding the side surfaces of the first substrate and the second substrate corresponding to the auxiliary fiber; Adhesive tape can be used to affix the side surfaces of the first substrate and the second substrate corresponding to the auxiliary optical fiber (as shown in Figure 7, the grooves and other areas of the coating layer are removed).
  • the size of the tape paper depends on the size of the area to be blocked, for example, 1.3mm*20mm tape paper can be used.
  • the end face inspection is performed again to ensure that the end face of the optical fiber connector is qualified.
  • the side surfaces of the first substrate and the second substrate corresponding to the transmission fiber are coated to form a coating layer.
  • the coating requirements are based on actual conditions.
  • Antireflection coatings can be coated.
  • the specifications of the antireflection coatings are 1310nm-1550nm broadband antireflection coatings, the spectrum requirements are 1260nm ⁇ 1600nm, and the remaining reflectance is less than 0.2%.
  • the optical fiber connector manufactured by the method of manufacturing the optical fiber connector of this embodiment has at least the following advantages: the coupling end surface of the optical fiber connector is provided with a slot, and the optical signal directed to the light-passing surface enters the transmission fiber, and the direction is open.
  • the optical signal of the slot is dissipated into the air through the slot, which reduces the end face reflection, so that the optical fiber connector can withstand higher optical power and temperature, and the performance of the optical fiber connector is improved.
  • the optical fiber connector of the present invention does not change the packaging size of the optical fiber connector, does not need to customize an optical fiber with a special diameter, has the advantages of low cost and miniaturization, and broadens the application scenarios of the product.
  • an anti-reflection coating is provided on the coating layer, which not only transmits the optical signal through the transmission fiber to a large extent, but also can further reduce the end surface reflection.

Abstract

An optical fiber connector, comprising a transmission optical fiber (1). A coating layer (2) is arranged on the coupling end face of the optical fiber connector, and a slot (3) is formed in the first side and/or the second side of the coating layer (2); the projection of the transmission optical fiber (1) on the coupling end face of the optical fiber connector falls into the coating layer (2). The slot (3) is formed in the coupling end face of the optical fiber connector; an optical signal which is incident on a light-passing face enters into the transmission optical fiber (1), and the optical signal which is directed to the slot (3) is dissipated into the air by means of the slot (3), which reduces the reflection of the endface. Therefore, the optical fiber connector may withstand higher optical power and temperature, thereby improving the performance thereof. Meanwhile, the optical fiber connector has the advantages of low cost and miniaturization.

Description

一种光纤连接器及其制作方法Optical fiber connector and manufacturing method thereof 技术领域Technical field
本发明属于光通信领域,更具体地,涉及一种光纤连接器及其制作方法。The present invention belongs to the field of optical communication, and more specifically, relates to an optical fiber connector and a manufacturing method thereof.
背景技术Background technique
在光通信领域,光学芯片主要通过光纤连接器输出光信号,光纤连接器包含单通道、多通道和阵列等多种形式。通过光纤连接器可以实现光纤连接、波导和光纤连接以及光纤延长等多种功能,光纤长度从几厘米到几十米不等,在光学器件模块内部,需要配合光纤连接器进行封装。In the field of optical communications, optical chips mainly output optical signals through optical fiber connectors, which include single-channel, multi-channel, and array forms. Various functions such as fiber connection, waveguide and fiber connection, and fiber extension can be realized through fiber optic connectors. The length of the fiber ranges from a few centimeters to tens of meters. Inside the optical device module, it needs to be packaged with the fiber connector.
目前,单通道光纤连接器主要用于光学模块器件的公共端,在光学波导耦合后,当通过公共端的光信号功率(能量)过大时,单通道光纤连接器会存在端面烧毁破损以及高功率性能劣化等情况,导致光纤连接器的性能无法满足要求。At present, single-channel optical fiber connectors are mainly used for the common end of optical module devices. After the optical waveguide is coupled, when the power (energy) of the optical signal passing through the common end is too large, the single-channel optical fiber connector will suffer from end-face burn damage and high power. Conditions such as performance degradation have caused the performance of the optical fiber connector to fail to meet the requirements.
存在一种解决方案,通过增大接触面尺寸和光纤直径,解决前述光信号功率过大带来的问题,不过,该方案会导致光纤连接器和光学器件模块整体尺寸偏大,无法满足产品小型化的需求,限缩了产品的可适用场景,而且定制光纤直径会大大增加成本。There is a solution to solve the aforementioned problems caused by excessive optical signal power by increasing the size of the contact surface and the diameter of the optical fiber. However, this solution will cause the overall size of the optical fiber connector and the optical device module to be too large, which cannot meet the product size. The demand for globalization limits the applicable scenarios of the product, and the customized fiber diameter will greatly increase the cost.
鉴于此,克服该现有技术所存在的缺陷是本技术领域亟待解决的问题。In view of this, overcoming the defects of the prior art is a problem to be solved in the technical field.
发明内容Summary of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种光纤连接器及其制作方法,其目的在于本发明的光纤连接器的耦合端面上设置有开槽, 射向通光面的光信号进入到传输光纤内,射向开槽的光信号通过开槽散发到空气中,减小了端面反射,使得光纤连接器可以承受较高的光功率和温度,提高光纤连接器的性能,由此解决光纤连接器由于功率过大带来的端面烧毁破损和高功率性能劣化的技术问题。In view of the above defects or improvement needs of the prior art, the present invention provides an optical fiber connector and a manufacturing method thereof. The purpose of the present invention is that the coupling end surface of the optical fiber connector of the present invention is provided with a slot, and the light directed to the light passing surface is provided with a slot. The signal enters the transmission fiber, and the optical signal directed to the slot is dissipated into the air through the slot, which reduces the end surface reflection, so that the optical fiber connector can withstand higher optical power and temperature, and improves the performance of the optical fiber connector. This solves the technical problems of end face burnout and high-power performance degradation of the optical fiber connector caused by excessive power.
为实现上述目的,按照本发明的一个方面,提供了一种光纤连接器,所述光纤连接器包括传输光纤1;To achieve the above objective, according to one aspect of the present invention, an optical fiber connector is provided, the optical fiber connector includes a transmission optical fiber 1;
所述光纤连接器的耦合端面上设置有镀膜层2,所述镀膜层2的第一侧和/或第二侧设置有开槽3;A coating layer 2 is provided on the coupling end surface of the optical fiber connector, and a slot 3 is provided on the first side and/or the second side of the coating layer 2;
所述传输光纤1在所述光纤连接器的耦合端面上的投影落入所述镀膜层2。The projection of the transmission optical fiber 1 on the coupling end surface of the optical fiber connector falls into the coating layer 2.
优选地,所述光纤连接器包括第一基板41和第二基板42,所述传输光纤1设置在所述第一基板41和所述第二基板42之间;Preferably, the optical fiber connector includes a first substrate 41 and a second substrate 42, and the transmission optical fiber 1 is arranged between the first substrate 41 and the second substrate 42;
所述镀膜层2设置在所述第一基板41和所述第二基板42的侧面;The coating layer 2 is arranged on the side surfaces of the first substrate 41 and the second substrate 42;
所述开槽3贯穿所述第一基板41和/或所述第二基板42。The slot 3 penetrates the first substrate 41 and/or the second substrate 42.
优选地,所述光纤连接器还包括至少一个辅助光纤5,所述辅助光纤5设置在所述第一基板41上,所述辅助光纤5设置在除所述镀膜层2之外的其他区域;Preferably, the optical fiber connector further includes at least one auxiliary optical fiber 5, the auxiliary optical fiber 5 is arranged on the first substrate 41, and the auxiliary optical fiber 5 is arranged in other areas except the coating layer 2;
所述辅助光纤5和所述传输光纤1相互配合,使得所述第一基板41和所述第二基板42之间的间隙保持一致。The auxiliary optical fiber 5 and the transmission optical fiber 1 cooperate with each other so that the gap between the first substrate 41 and the second substrate 42 is kept consistent.
优选地,所述第一基板41上设置有多个光纤收容槽6,所述光纤收容槽6分别用于收容所述传输光纤1和所述辅助光纤5。Preferably, a plurality of optical fiber receiving grooves 6 are provided on the first substrate 41, and the optical fiber receiving grooves 6 are used for receiving the transmission optical fiber 1 and the auxiliary optical fiber 5 respectively.
优选地,所述开槽3的形状为矩形槽、方形槽、V型槽或U型槽中的至少一种。Preferably, the shape of the slot 3 is at least one of a rectangular groove, a square groove, a V-shaped groove or a U-shaped groove.
优选地,所述镀膜层2的宽度为195μm±10μm,所述开槽3的宽度为200μm~800μm,所述开槽3的深度为300μm~900μm。Preferably, the width of the coating layer 2 is 195 μm±10 μm, the width of the groove 3 is 200 μm to 800 μm, and the depth of the groove 3 is 300 μm to 900 μm.
优选地,所述镀膜层2上设置有增透膜,所述增透膜的剩余反射率小 于0.2%。Preferably, an anti-reflection film is provided on the coating layer 2, and the remaining reflectivity of the anti-reflection film is less than 0.2%.
按照本发明的另一方面,提供了一种光纤连接器的制作方法,所述制作方法包括:According to another aspect of the present invention, there is provided a manufacturing method of an optical fiber connector, the manufacturing method comprising:
准备传输光纤1,将所述传输光纤1设置在第一基板41和第二基板42之间;Prepare the transmission optical fiber 1, which is arranged between the first substrate 41 and the second substrate 42;
在所述传输光纤1的第一侧和/或第二侧,切割所述第一基板41和所述第二基板42,形成开槽3;Cutting the first substrate 41 and the second substrate 42 on the first side and/or the second side of the transmission optical fiber 1 to form a slot 3;
在所述第一基板41和所述第二基板42的侧面镀膜,形成镀膜层2,其中,所述传输光纤1在所述光纤连接器的耦合端面上的投影落入所述镀膜层2。Coating the side surfaces of the first substrate 41 and the second substrate 42 to form a coating layer 2, wherein the projection of the transmission fiber 1 on the coupling end surface of the optical fiber connector falls into the coating layer 2.
优选地,所述准备传输光纤1,将所述传输光纤1设置在第一基板41和第二基板42上包括:Preferably, the preparation of the transmission optical fiber 1 and arranging the transmission optical fiber 1 on the first substrate 41 and the second substrate 42 include:
准备传输光纤1和辅助光纤5,将所述传输光纤1和所述辅助光纤5设置在第一基板41和第二基板42上;Prepare the transmission optical fiber 1 and the auxiliary optical fiber 5, and arrange the transmission optical fiber 1 and the auxiliary optical fiber 5 on the first substrate 41 and the second substrate 42;
调整所述第一基板41和所述第二基板42的相对位置,使得所述第一基板41和所述第二基板42之间的交错距离小于预设值。The relative positions of the first substrate 41 and the second substrate 42 are adjusted so that the staggered distance between the first substrate 41 and the second substrate 42 is smaller than a preset value.
优选地,在所述第一基板41和所述第二基板42的侧面镀膜,形成镀膜层2包括:Preferably, coating the side surfaces of the first substrate 41 and the second substrate 42 to form the coating layer 2 includes:
遮挡所述辅助光纤5所对应的第一基板41和第二基板42的侧面;Shield the side surfaces of the first substrate 41 and the second substrate 42 corresponding to the auxiliary optical fiber 5;
对所述传输光纤1所对应的第一基板41和第二基板42的侧面进行镀膜,形成镀膜层2。The side surfaces of the first substrate 41 and the second substrate 42 corresponding to the transmission optical fiber 1 are coated to form a coating layer 2.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,具有如下有益效果:本发明的光纤连接器包括传输光纤,光纤连接器的耦合端面上设置有镀膜层,镀膜层的第一侧和/或第二侧设置有开槽,传输光纤的端面在光纤连接器的耦合端面上的投影落入镀膜层。本发明的光纤连接器的耦合端面上设置有开槽,射向通光面的光信号进入到传输光纤内,射向 开槽的光信号主要通过开槽散发到空气中,减小了端面反射,使得光纤连接器可以承受较高的光功率和温度,提高光纤连接器的性能。同时,本发明的光纤连接器相较于现有技术没有变更光纤连接器的封装尺寸,也不需要定制特殊直径的光纤,具有低成本和小型化等优势,拓宽了产品的适用场景。Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention have the following beneficial effects: the optical fiber connector of the present invention includes a transmission optical fiber, and the coupling end surface of the optical fiber connector is provided with a coating layer. The first side and/or the second side are provided with slots, and the projection of the end face of the transmission fiber on the coupling end face of the optical fiber connector falls into the coating layer. The coupling end surface of the optical fiber connector of the present invention is provided with a slot, the optical signal directed to the light-passing surface enters the transmission fiber, and the optical signal directed to the slot is mainly radiated into the air through the slot, which reduces the end surface reflection , So that the optical fiber connector can withstand higher optical power and temperature, and improve the performance of the optical fiber connector. At the same time, compared with the prior art, the optical fiber connector of the present invention does not change the packaging size of the optical fiber connector, and does not need to customize an optical fiber with a special diameter, has the advantages of low cost and miniaturization, and broadens the application scenarios of the product.
进一步地,在镀膜层上设置增透膜,不仅将光信号较大限度地通过传输光纤进行传输,还可以进一步减小端面反射。Furthermore, an anti-reflection coating is provided on the coating layer, which not only transmits the optical signal through the transmission fiber to a large extent, but also can further reduce the end surface reflection.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例中所需要使用的附图作简单地介绍。显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the drawings that need to be used in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1是本发明实施例提供的第一种光纤连接器的结构示意图;Fig. 1 is a schematic structural diagram of a first optical fiber connector provided by an embodiment of the present invention;
图2是本发明实施例提供的第二种光纤连接器的结构示意图;2 is a schematic structural diagram of a second optical fiber connector provided by an embodiment of the present invention;
图3是本发明实施例提供的第三种光纤连接器的结构示意图;3 is a schematic structural diagram of a third optical fiber connector provided by an embodiment of the present invention;
图4是本发明实施例提供的一种光纤连接器的结构示意图;Figure 4 is a schematic structural diagram of an optical fiber connector provided by an embodiment of the present invention;
图5是本发明实施例提供的第四种光纤连接器的结构示意图;5 is a schematic structural diagram of a fourth optical fiber connector provided by an embodiment of the present invention;
图6是本发明实施例提供的第五种光纤连接器的结构示意图;Fig. 6 is a schematic structural diagram of a fifth optical fiber connector provided by an embodiment of the present invention;
图7是本发明实施例提供的另一种光纤连接器的结构示意图;Figure 7 is a schematic structural diagram of another optical fiber connector provided by an embodiment of the present invention;
图8是本发明实施例提供的一种光纤连接器的侧视结构示意图;8 is a schematic side view of the structure of an optical fiber connector provided by an embodiment of the present invention;
图9是本发明实施例提供的一种光纤连接器的多个视角下的结构示意图;9 is a schematic structural diagram of an optical fiber connector provided by an embodiment of the present invention from multiple perspectives;
图10是本发明实施例提供的一种光纤连接器的制作方法的流程示意图;10 is a schematic flowchart of a method for manufacturing an optical fiber connector according to an embodiment of the present invention;
图11是本发明实施例提供的第一基板和第二基板的一种相对位置结构示意图;11 is a schematic structural diagram of a relative position of a first substrate and a second substrate provided by an embodiment of the present invention;
图12是本发明实施例提供的第一基板和第二基板的另一种相对位置结构示意图。FIG. 12 is a schematic diagram of another relative position structure of the first substrate and the second substrate provided by an embodiment of the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention.
在本发明的描述中,术语“内”、“外”、“纵向”、“横向”、“上”、“下”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不应当理解为对本发明的限制。In the description of the present invention, the terms "inner", "outer", "longitudinal", "horizontal", "upper", "lower", "top", "bottom", etc. indicate the orientation or positional relationship based on the accompanying drawings. The orientation or positional relationship shown is only for the convenience of describing the present invention and does not require that the present invention must be constructed and operated in a specific orientation, so it should not be understood as a limitation to the present invention.
此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
目前,单通道光纤连接器主要用于光学模块器件的公共端,在光学波导耦合后,当通过公共端的光信号功率(能量)过大时,单通道光纤连接器会存在端面烧毁破损以及高功率性能劣化等情况,导致光纤连接器的性能无法满足要求。为解决前述问题,本发明提供一种光纤连接器,该光纤连接器可以避免由于功率过大带来的端面烧毁破损和高功率性能劣化等问题,尤其适用于单通道以及功率较高的应用场景。At present, single-channel optical fiber connectors are mainly used for the common end of optical module devices. After the optical waveguide is coupled, when the power (energy) of the optical signal passing through the common end is too large, the single-channel optical fiber connector will suffer from end-face burn damage and high power. Conditions such as performance degradation have caused the performance of the optical fiber connector to fail to meet the requirements. In order to solve the aforementioned problems, the present invention provides an optical fiber connector that can avoid the problems of end face burnout and high-power performance degradation caused by excessive power, and is especially suitable for single-channel and high-power application scenarios .
实施例1:Example 1:
参阅图1~图3,本实施例提供一种光纤连接器,所述光纤连接器包括传输光纤1;所述光纤连接器的耦合端面上设置有镀膜层2,所述镀膜层2的第一侧和/或第二侧设置有开槽3,其中,所述传输光纤1在所述光纤连接器的耦合端面上的投影落入所述镀膜层2。1 to 3, this embodiment provides an optical fiber connector, the optical fiber connector includes a transmission fiber 1; the coupling end surface of the optical fiber connector is provided with a coating layer 2, the first of the coating layer 2 The side and/or the second side are provided with a slot 3, wherein the projection of the transmission fiber 1 on the coupling end surface of the optical fiber connector falls into the coating layer 2.
其中,开槽3的数目可以为一个,也可以为两个,开槽3数目可以依据具体的情况而定。例如,当传输光纤1设置在光纤连接器的边缘处时, 可以仅开设一个开槽3;当传输光纤1设置在光纤连接器的中间区域时,可以设置两个开槽3。Wherein, the number of slots 3 can be one or two, and the number of slots 3 can be determined according to specific conditions. For example, when the transmission optical fiber 1 is arranged at the edge of the optical fiber connector, only one slot 3 may be provided; when the transmission optical fiber 1 is arranged in the middle area of the optical fiber connector, two grooves 3 may be provided.
如图1和图2所示,光纤连接器的耦合端面上开设有一个开槽3,以图1所示的视角进行说明,在镀膜层2的第一侧(左侧)设置有一个开槽3;以图2所示的视角进行说明,在镀膜层2的第二侧(右侧)设置有一个开槽3。如图3所示,光纤连接器的耦合端面上设置有两个开槽3,以图3所示的视角进行说明,在镀膜层2的第一侧(左侧)和第二侧(右侧)均对应设置有一个开槽3。As shown in Figure 1 and Figure 2, the coupling end surface of the optical fiber connector is provided with a slot 3, which is explained from the perspective shown in Figure 1. A slot is provided on the first side (left side) of the coating layer 2 3; To illustrate from the perspective shown in FIG. 2, a slot 3 is provided on the second side (right side) of the coating layer 2. As shown in Figure 3, the coupling end surface of the optical fiber connector is provided with two slots 3, which are explained from the perspective shown in Figure 3. On the first side (left side) and the second side (right side) of the coating layer 2 ) Are provided with a slot 3 correspondingly.
在实际应用场景下,为了更好地减小了端面反射,开槽3的数目为两个,且该两个开槽3相对于镀膜层2呈对称设置,不仅可以较大程度地减小端面反射,而且可以保证传输光纤1中光信号传输的均衡性。In practical application scenarios, in order to better reduce the end surface reflection, the number of slots 3 is two, and the two slots 3 are arranged symmetrically with respect to the coating layer 2, which can not only reduce the end surface to a large extent Reflection, and can ensure the uniformity of the optical signal transmission in the transmission fiber 1.
本实施例的光纤连接器的耦合端面上设置有开槽3,射向通光面的光信号进入到传输光纤1内,射向开槽3的光信号主要通过开槽3散发到空气中,减小了端面反射,使得光纤连接器可以承受较高的光功率和温度,提高光纤连接器的性能。同时,本发明的光纤连接器相较于现有技术没有变更光纤连接器的封装尺寸,不需要定制特殊直径的光纤,具有低成本和小型化等优势,拓宽了产品的适用场景。The coupling end surface of the optical fiber connector of this embodiment is provided with a slot 3, the optical signal directed to the light-passing surface enters the transmission fiber 1, and the optical signal directed to the slot 3 is mainly radiated into the air through the slot 3. The end face reflection is reduced, so that the optical fiber connector can withstand higher optical power and temperature, and the performance of the optical fiber connector is improved. At the same time, compared with the prior art, the optical fiber connector of the present invention does not change the packaging size of the optical fiber connector, does not need to customize an optical fiber with a special diameter, has the advantages of low cost and miniaturization, and broadens the application scenarios of the product.
参阅图4,本实施例的光纤连接器包括第一基板41和第二基板42,其中,第一基板41和第二基板42的材质均可以为玻璃,可选地,第一基板41和第二基板42的材质也可以为二氧化硅等其他硅的掺杂合成材质,具体可以依据实际情况进行选择,在此,不做具体限定。4, the optical fiber connector of this embodiment includes a first substrate 41 and a second substrate 42, wherein the material of the first substrate 41 and the second substrate 42 can be glass, optionally, the first substrate 41 and the second substrate 41 The material of the second substrate 42 can also be other silicon doped synthetic materials such as silicon dioxide, which can be specifically selected according to actual conditions, and there is no specific limitation here.
在本实施例中,所述传输光纤1设置在所述第一基板41和所述第二基板42之间,通过传输光纤1传输光信号,其中,传输光纤1一般为单芯光纤。如图1~4所示,所述镀膜层2设置在所述第一基板41和所述第二基板42的侧面,其中,镀膜层2的位置以及具体的大小一般取决于传输光纤1设置在位置以及直径大小,保证所述传输光纤1在所述光纤连接器的耦合 端面上的投影落入所述镀膜层2。In this embodiment, the transmission fiber 1 is arranged between the first substrate 41 and the second substrate 42, and transmits optical signals through the transmission fiber 1, where the transmission fiber 1 is generally a single-core fiber. As shown in Figures 1 to 4, the coating layer 2 is provided on the side surfaces of the first substrate 41 and the second substrate 42, wherein the location and specific size of the coating layer 2 generally depend on the location of the transmission fiber 1 The position and diameter ensure that the projection of the transmission optical fiber 1 on the coupling end surface of the optical fiber connector falls into the coating layer 2.
在本实施例中,为了保证射向开槽3的光信号,能够通过空气散发出去,减小光信号的反射,所述开槽3的在纵向上的截止位置至少存在三种可选的方案:(1)如图5所示,开槽3在纵向上贯穿第一基板41,穿设部分第二基板42;(2)如图6所示,开槽3在纵向上贯穿第二基板42,穿设部分第一基板41;(3)如图4所示,开槽3在纵向上同时贯穿所述第一基板41和所述第二基板42。In this embodiment, in order to ensure that the optical signal directed to the slot 3 can be emitted through the air and reduce the reflection of the optical signal, there are at least three alternatives for the cut-off position of the slot 3 in the longitudinal direction. : (1) As shown in Figure 5, the slot 3 penetrates the first substrate 41 in the longitudinal direction, and part of the second substrate 42 is penetrated; (2) As shown in Figure 6, the slot 3 penetrates the second substrate 42 in the longitudinal direction. , A portion of the first substrate 41 is penetrated; (3) As shown in FIG. 4, the slot 3 penetrates the first substrate 41 and the second substrate 42 at the same time in the longitudinal direction.
针对方式(1)和方式(2),在纵向上,开槽3只存在一个开口与空气连通,光信号通过空气散发的面积较小;针对方式(3),在纵向上,开槽3存在两个开口与空气连通,光信号通过空气散发的面积较大。因此,在优选的方案中,为了更好地减小端面反射,可以在在纵向上切割所述第一基板41和所述第二基板42,使得开槽3同时贯穿所述第一基板41和所述第二基板42。For mode (1) and mode (2), in the longitudinal direction, there is only one opening in the slot 3 to communicate with the air, and the area where the light signal radiates through the air is small; for mode (3), in the longitudinal direction, the slot 3 exists The two openings are in communication with the air, and the light signal radiates through the air in a larger area. Therefore, in a preferred solution, in order to better reduce the end surface reflection, the first substrate 41 and the second substrate 42 may be cut in the longitudinal direction, so that the slot 3 penetrates the first substrate 41 and the second substrate at the same time. The second substrate 42.
当然,若存在客观因素,导致需按照方式(1)或方式(2)设置开槽3,则可以在开槽3未贯穿的基板上,设置增反膜,使得光信号能够反射至空气中,减小端面反射。Of course, if there are objective factors that cause the slot 3 to be arranged according to the method (1) or method (2), an anti-reflection film can be provided on the substrate where the slot 3 does not penetrate, so that the light signal can be reflected into the air. Reduce end-face reflection.
在具体应用场景下,开槽3的形状不做具体限定,可以为方形槽、矩形槽、V型槽或U型槽中的任一种,具体依据切割刀片的形状而定。In a specific application scenario, the shape of the slot 3 is not specifically limited, and may be any one of a square groove, a rectangular groove, a V-shaped groove, or a U-shaped groove, depending on the shape of the cutting blade.
在具体应用场景下,由于传输光纤1是圆柱形的,若在第一基板41上只设置一根传输光纤1,则很容易出现第二基板42以传输光纤1为支点相对于第一基板41晃动(类似跷跷板运动)直至达到平衡,此时第一基板41和第二基板42之间的间隙不等,传输光纤1所受到的力不均匀,不仅增大了光纤连接器的制作工艺难度,还降低了光纤连接器的性能。In a specific application scenario, since the transmission fiber 1 is cylindrical, if only one transmission fiber 1 is provided on the first substrate 41, it is easy to appear that the second substrate 42 uses the transmission fiber 1 as a fulcrum relative to the first substrate 41. Shake (similar to a seesaw movement) until equilibrium is reached. At this time, the gap between the first substrate 41 and the second substrate 42 is not equal, and the force received by the transmission fiber 1 is uneven, which not only increases the difficulty of the manufacturing process of the optical fiber connector, but also It also reduces the performance of the optical fiber connector.
为解决前述问题,在优选的实施例中,所述光纤连接器还包括至少一个辅助光纤5,其中,辅助光纤5的数目不做具体限定,可以为一个、两个或者更多个。在本实施例中,辅助光纤5的尾纤被去除,在实际使用中, 辅助光纤5不传输光信号。In order to solve the foregoing problem, in a preferred embodiment, the optical fiber connector further includes at least one auxiliary optical fiber 5, wherein the number of auxiliary optical fibers 5 is not specifically limited, and may be one, two or more. In this embodiment, the pigtail of the auxiliary fiber 5 is removed. In actual use, the auxiliary fiber 5 does not transmit optical signals.
在此,如图4所示,以辅助光纤5的数目为两个为例进行说明。在本实施例中,所述辅助光纤5设置在所述第一基板41上,所述辅助光纤5设置在传输光纤1的两侧,所述辅助光纤5与传输光纤1之间的距离不做具体限定,预留出空间以开设开槽3即可。在优选的实施例中,为了不影响光信号传输,所述辅助光纤5设置在除所述镀膜层2之外的其他区域。Here, as shown in FIG. 4, the description is made by taking the number of auxiliary optical fibers 5 as two as an example. In this embodiment, the auxiliary optical fiber 5 is arranged on the first substrate 41, the auxiliary optical fiber 5 is arranged on both sides of the transmission optical fiber 1, and the distance between the auxiliary optical fiber 5 and the transmission optical fiber 1 is not determined. For specific restrictions, it is sufficient to reserve a space for opening the slot 3. In a preferred embodiment, in order not to affect the optical signal transmission, the auxiliary optical fiber 5 is arranged in other areas except the coating layer 2.
在本实施例中,所述辅助光纤5和所述传输光纤1相互配合,所述辅助光纤5与所述传输光纤1相对于第一基板41的高度相同或者基本持平,使得所述第一基板41和所述第二基板42之间的间隙保持一致,避免出现左右高度不一致的情况,保证传输光纤1的受力均匀,提高光纤连接器的性能。In this embodiment, the auxiliary fiber 5 and the transmission fiber 1 cooperate with each other, and the auxiliary fiber 5 and the transmission fiber 1 have the same height or substantially the same height relative to the first substrate 41, so that the first substrate The gap between 41 and the second substrate 42 is kept consistent to avoid the inconsistency of left and right heights, to ensure that the force of the transmission optical fiber 1 is uniform, and to improve the performance of the optical fiber connector.
在具体应用场景下,如图7所示,所述第一基板41上设置有多个光纤收容槽6,所述光纤收容槽6分别用于收容所述传输光纤1和所述辅助光纤5,以固定传输光纤1和辅助光纤5。In a specific application scenario, as shown in FIG. 7, a plurality of optical fiber receiving grooves 6 are provided on the first substrate 41, and the optical fiber receiving grooves 6 are used to receive the transmission optical fiber 1 and the auxiliary optical fiber 5, respectively. To fix the transmission fiber 1 and the auxiliary fiber 5.
为了提高光纤透过率,在优选的实施例中,所述镀膜层2上设置有增透膜,所述增透膜的剩余反射率小于0.2%,使得较多的光信号进入到传输光纤1中,进一步地减小了端面反射。在可选的实施例中,增透膜为1310nm~1550nm的宽带增透膜,光谱要求1260nm~1600nm,关于增透膜的规格要求,可以依据光纤连接器所使用的场景而定。In order to improve the optical fiber transmittance, in a preferred embodiment, an anti-reflection coating is provided on the coating layer 2, and the remaining reflectivity of the anti-reflection coating is less than 0.2%, so that more optical signals enter the transmission optical fiber 1. In, the end reflection is further reduced. In an optional embodiment, the anti-reflection coating is a broadband anti-reflection coating of 1310 nm to 1550 nm, and the spectrum requirement is 1260 nm to 1600 nm. The specification requirements of the anti-reflection coating may be determined according to the scene of the optical fiber connector.
在本实施例中,为了达到更好的光传输效果以及更好地减小端面反射,如图7所示,开槽3的宽度D2为200μm~800μm,开槽3的深度L为300μm~900μm。与之相匹配的,如图8所示,镀膜层2的宽度D1为195μm±10μm,其中整个镀膜层2均可以镀膜,或者部分镀膜层2上镀膜,可以依据实际情况进行选择,在此,不做具体限定。In this embodiment, in order to achieve a better light transmission effect and better reduce end surface reflection, as shown in FIG. 7, the width D2 of the groove 3 is 200 μm to 800 μm, and the depth L of the groove 3 is 300 μm to 900 μm. . Correspondingly, as shown in Figure 8, the width D1 of the coating layer 2 is 195μm±10μm. The entire coating layer 2 can be coated, or a part of the coating layer 2 can be coated, which can be selected according to the actual situation. Here, No specific restrictions.
本实施例的光纤连接器,镀膜层2设置有增透膜,增大光线透射率,减小光纤反射率;在端面设置有开槽3,射向开槽3的光信号通过开槽3散 发到空气中,可以减小端面反射(漫发射和回波反射),光纤连接器在后续与其他模块耦合后,即使有胶,也能承受更高的功率和温度。另一方面,通过切割和镀膜没有变更连接器的封装尺寸,封装后的光学模块产品具备低成本优势,并实现了模块小型化。In the optical fiber connector of this embodiment, the coating layer 2 is provided with an antireflection coating to increase the light transmittance and reduce the reflectance of the optical fiber; a slot 3 is provided on the end surface, and the optical signal directed to the slot 3 is emitted through the slot 3 In the air, the end surface reflection (diffuse emission and echo reflection) can be reduced. After the optical fiber connector is subsequently coupled with other modules, it can withstand higher power and temperature even if there is glue. On the other hand, the package size of the connector is not changed through cutting and coating, and the packaged optical module product has the advantage of low cost and realizes the miniaturization of the module.
实施例2:Example 2:
相比较实施例1中更侧重于结构上的阐述,本发明实施例还提供一种可行的参数配置。Compared with the description of the structure in Embodiment 1, the embodiment of the present invention also provides a feasible parameter configuration.
如图9所示,本实施例的光纤连接器的耦合端面相对于水平面倾斜角度a,其中,角度a的取值范围为82°±0.3°,第一基板41的高度h1的取值范围为1.5mm±0.05mm,第二基板42的高度h2的取值范围为1mm±0.05mm,第一基板41和第二基板42的宽度w的取值范围3mm±0.05mm,第一基板41的长度L1的取值范围为10mm±0.75mm,超出第一基板41的传输光纤1的长度L2大于1500mm。As shown in Fig. 9, the coupling end face of the optical fiber connector of this embodiment is inclined at an angle a relative to the horizontal plane, where the value range of the angle a is 82°±0.3°, and the value range of the height h1 of the first substrate 41 is 1.5mm±0.05mm, the height h2 of the second substrate 42 ranges from 1mm±0.05mm, the width w of the first substrate 41 and the second substrate 42 ranges from 3mm±0.05mm, and the length of the first substrate 41 The value range of L1 is 10mm±0.75mm, and the length L2 of the transmission fiber 1 beyond the first substrate 41 is greater than 1500mm.
结合图7和图8,开槽3的宽度D2为200μm~800μm,开槽3的深度L为300μm~900μm。与之相匹配的,镀膜层2的宽度D1为195μm±10μm。With reference to FIGS. 7 and 8, the width D2 of the groove 3 is 200 μm to 800 μm, and the depth L of the groove 3 is 300 μm to 900 μm. Correspondingly, the width D1 of the coating layer 2 is 195 μm±10 μm.
实施例3:Example 3:
本实施例还提供一种光纤连接器的制作方法,本实施例的光纤连接器的制作方法适用于上述实施例1或实施例2的光纤连接器。下面参阅图10,具体说明本实施例的光纤连接器的制作方法。This embodiment also provides a method for manufacturing an optical fiber connector, and the method for manufacturing an optical fiber connector in this embodiment is applicable to the optical fiber connector of Embodiment 1 or Embodiment 2 above. 10, the manufacturing method of the optical fiber connector of this embodiment will be described in detail.
在步骤101中,准备传输光纤,将所述传输光纤设置在第一基板和第二基板之间。In step 101, a transmission optical fiber is prepared, and the transmission optical fiber is arranged between the first substrate and the second substrate.
准备合格的传输光纤,将所述传输光纤设置在第一基板和第二基板之间,可以先将传输光纤收容于对应的光纤收容槽内,再将第一基板与第二基板相对贴合设置。Prepare a qualified transmission optical fiber, arrange the transmission optical fiber between the first substrate and the second substrate, and first accommodate the transmission optical fiber in the corresponding optical fiber receiving groove, and then the first substrate and the second substrate are relatively attached and arranged .
在步骤102中,在所述传输光纤的第一侧和/或第二侧,切割所述第一基板和所述第二基板,形成开槽。In step 102, the first substrate and the second substrate are cut on the first side and/or the second side of the transmission fiber to form a slot.
在本实施例中,将光纤连接器(步骤中的半成品)装夹在固定夹具上,并检查固定螺丝是否固定完好,以确保光纤连接器不会滑动。In this embodiment, the optical fiber connector (the semi-finished product in the step) is clamped on the fixing fixture, and the fixing screw is checked to ensure that the optical fiber connector does not slide.
在所述传输光纤的第一侧和/或第二侧,切割所述第一基板和所述第二基板,形成开槽。结合实施例1,开槽的数目可以为一个(如图1和图2所示)或两个(如图3所示),详见实施例1,在此,不再赘述。当开槽数目为两个时,两个开槽相对于所述传输光纤对称分布。On the first side and/or the second side of the transmission fiber, the first substrate and the second substrate are cut to form a slot. In combination with Embodiment 1, the number of slots can be one (as shown in FIG. 1 and FIG. 2) or two (as shown in FIG. 3). For details, refer to Embodiment 1, which will not be repeated here. When the number of slots is two, the two slots are symmetrically distributed with respect to the transmission fiber.
其中,开槽贯穿第一基板和/或第二基板,可以详见实施例1中的图4~图6以及相关的文字描述,在此,不再赘述。Wherein, the slot penetrates the first substrate and/or the second substrate, which can be seen in detail in FIGS. 4 to 6 and related text descriptions in Embodiment 1, which will not be repeated here.
在设置好开槽后,检查传输光纤的端面,确保传输光纤的端面完好,同时进行通光检测,确保传输光纤能够正常传输光信号。此外,为了提高光纤连接器的性能,需要检测光纤连接器的端面,确保没有崩边。After setting the slot, check the end face of the transmission fiber to ensure that the end face of the transmission fiber is intact, and at the same time perform light-pass detection to ensure that the transmission fiber can normally transmit optical signals. In addition, in order to improve the performance of the optical fiber connector, it is necessary to detect the end face of the optical fiber connector to ensure that there is no chipping.
在步骤103中,在所述第一基板和所述第二基板的侧面镀膜,形成镀膜层,其中,所述传输光纤在所述光纤连接器的耦合端面上的投影落入所述镀膜层。In step 103, a film is coated on the side surfaces of the first substrate and the second substrate to form a coating layer, wherein the projection of the transmission fiber on the coupling end surface of the optical fiber connector falls into the coating layer.
完成开槽和镀膜后,用显微镜检查端面镀膜和切缝质量,将合格的光纤连接器包装入库,转入下一工序,作为光学器件模块的通用原材料。After the slotting and coating are completed, the quality of the end surface coating and slitting is checked with a microscope, and the qualified optical fiber connectors are packed into the warehouse and transferred to the next process as the general raw material for optical device modules.
在优选的实施例中,在步骤101中,准备传输光纤,将所述传输光纤设置在第一基板和第二基板之间,具体包括:准备传输光纤和辅助光纤,其中,辅助光纤的数目可以为一个、两个或者更多个,在此不做具体限定。将所述传输光纤和所述辅助光纤设置在第一基板和第二基板上;调整所述第一基板和所述第二基板的相对位置,使得所述第一基板和所述第二基板之间的交错距离小于预设值,其中,预设值可以依据实际情况而定,例如,预设值可以为0.5mm。In a preferred embodiment, in step 101, a transmission optical fiber is prepared, and the transmission optical fiber is arranged between the first substrate and the second substrate, which specifically includes: preparing transmission optical fibers and auxiliary optical fibers, wherein the number of auxiliary optical fibers can be It is one, two or more, which is not specifically limited here. Set the transmission fiber and the auxiliary fiber on the first substrate and the second substrate; adjust the relative positions of the first substrate and the second substrate so that the first substrate and the second substrate are The interleaving distance between the two is smaller than a preset value, where the preset value may be determined according to actual conditions, for example, the preset value may be 0.5 mm.
如图11所示,第一基板和所述第二基板之间的交错距离小于预设值,所述第一基板和所述第二基板的相对位置能够满足需求;如图12所示,第一基板和所述第二基板之间的交错距离大于预设值,所述第一基板和所述 第二基板的相对位置不能够满足需求,需要重新进行调整,以使第一基板和所述第二基板之间的交错距离小于预设值。As shown in FIG. 11, the staggered distance between the first substrate and the second substrate is less than a preset value, and the relative position of the first substrate and the second substrate can meet the requirements; as shown in FIG. 12, the first substrate The staggered distance between a substrate and the second substrate is greater than a preset value, the relative position of the first substrate and the second substrate cannot meet the demand, and needs to be re-adjusted to make the first substrate and the second substrate The staggered distance between the second substrates is less than a preset value.
在本实施例中,所述辅助光纤和所述传输光纤相互配合,所述辅助光纤与所述传输光纤相对于第一基板的高度相同或者基本持平,使得所述第一基板和所述第二基板之间的间隙保持一致,避免出现左右高度不一致的情况,保证传输光纤的受力均匀,提高光纤连接器的性能。In this embodiment, the auxiliary optical fiber and the transmission optical fiber cooperate with each other, and the auxiliary optical fiber and the transmission optical fiber have the same height or substantially the same height relative to the first substrate, so that the first substrate and the second substrate The gap between the substrates is kept consistent to avoid the inconsistency of left and right heights, to ensure uniform force on the transmission fiber, and to improve the performance of the optical fiber connector.
在优选的实施例中,在步骤103中,在所述第一基板和第二基板的侧面镀膜,形成镀膜层具体包括:遮挡所述辅助光纤所对应的第一基板和第二基板的侧面,可以采用胶带纸贴在辅助光纤所对应的第一基板和第二基板的侧面(如图7所示,除去开槽和镀膜层的其他区域)。胶带纸的尺寸依据被遮挡的区域大小而定,例如,可以采用1.3mm*20mm的胶带纸。然后,再次进行端面检查,确保光纤连接器的端面合格,最后,对所述传输光纤所对应的第一基板和第二基板的侧面进行镀膜,形成镀膜层。其中,镀膜要求依据实际情况而定,可以镀增透膜,增透膜的规格为1310nm~1550nm的宽带增透膜,光谱要求1260nm~1600nm,剩余反射率小于0.2%。In a preferred embodiment, in step 103, coating the side surfaces of the first substrate and the second substrate to form a coating layer specifically includes: shielding the side surfaces of the first substrate and the second substrate corresponding to the auxiliary fiber; Adhesive tape can be used to affix the side surfaces of the first substrate and the second substrate corresponding to the auxiliary optical fiber (as shown in Figure 7, the grooves and other areas of the coating layer are removed). The size of the tape paper depends on the size of the area to be blocked, for example, 1.3mm*20mm tape paper can be used. Then, the end face inspection is performed again to ensure that the end face of the optical fiber connector is qualified. Finally, the side surfaces of the first substrate and the second substrate corresponding to the transmission fiber are coated to form a coating layer. Among them, the coating requirements are based on actual conditions. Antireflection coatings can be coated. The specifications of the antireflection coatings are 1310nm-1550nm broadband antireflection coatings, the spectrum requirements are 1260nm ~ 1600nm, and the remaining reflectance is less than 0.2%.
采用本实施例的光纤连接器的制作方法制作的光纤连接器至少具有如下优势:光纤连接器的耦合端面上设置有开槽,射向通光面的光信号进入到传输光纤内,射向开槽的光信号通过开槽散发到空气中,减小了端面反射,使得光纤连接器可以承受较高的光功率和温度,提高光纤连接器的性能。同时,本发明的光纤连接器相较于现有技术没有变更光纤连接器的封装尺寸,不需要定制特殊直径的光纤,具有低成本和小型化等优势,拓宽了产品的适用场景。The optical fiber connector manufactured by the method of manufacturing the optical fiber connector of this embodiment has at least the following advantages: the coupling end surface of the optical fiber connector is provided with a slot, and the optical signal directed to the light-passing surface enters the transmission fiber, and the direction is open. The optical signal of the slot is dissipated into the air through the slot, which reduces the end face reflection, so that the optical fiber connector can withstand higher optical power and temperature, and the performance of the optical fiber connector is improved. At the same time, compared with the prior art, the optical fiber connector of the present invention does not change the packaging size of the optical fiber connector, does not need to customize an optical fiber with a special diameter, has the advantages of low cost and miniaturization, and broadens the application scenarios of the product.
进一步地,在镀膜层上设置增透膜,不仅将光信号较大限度地通过传输光纤进行传输,还可以进一步减小端面反射。Furthermore, an anti-reflection coating is provided on the coating layer, which not only transmits the optical signal through the transmission fiber to a large extent, but also can further reduce the end surface reflection.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement and improvement, etc. made within the spirit and principle of the present invention, All should be included in the protection scope of the present invention.

Claims (10)

  1. 一种光纤连接器,其特征在于,所述光纤连接器包括传输光纤(1);An optical fiber connector, characterized in that the optical fiber connector includes a transmission optical fiber (1);
    所述光纤连接器的耦合端面上设置有镀膜层(2),所述镀膜层(2)的第一侧和/或第二侧设置有开槽(3);A coating layer (2) is provided on the coupling end surface of the optical fiber connector, and a slot (3) is provided on the first side and/or the second side of the coating layer (2);
    所述传输光纤(1)在所述光纤连接器的耦合端面上的投影落入所述镀膜层(2)。The projection of the transmission optical fiber (1) on the coupling end surface of the optical fiber connector falls into the coating layer (2).
  2. 根据权利要求1所述的光纤连接器,其特征在于,所述光纤连接器包括第一基板(41)和第二基板(42),所述传输光纤(1)设置在所述第一基板(41)和所述第二基板(42)之间;The optical fiber connector according to claim 1, wherein the optical fiber connector comprises a first substrate (41) and a second substrate (42), and the transmission optical fiber (1) is arranged on the first substrate ( 41) and the second substrate (42);
    所述镀膜层(2)设置在所述第一基板(41)和所述第二基板(42)的侧面;The coating layer (2) is arranged on the side surfaces of the first substrate (41) and the second substrate (42);
    所述开槽(3)贯穿所述第一基板(41)和/或所述第二基板(42)。The slot (3) penetrates the first substrate (41) and/or the second substrate (42).
  3. 根据权利要求2所述的光纤连接器,其特征在于,所述光纤连接器还包括至少一个辅助光纤(5),所述辅助光纤(5)设置在所述第一基板(41)上,所述辅助光纤(5)设置在除所述镀膜层(2)之外的其他区域;The optical fiber connector according to claim 2, wherein the optical fiber connector further comprises at least one auxiliary optical fiber (5), and the auxiliary optical fiber (5) is arranged on the first substrate (41), and The auxiliary optical fiber (5) is arranged in other areas except the coating layer (2);
    所述辅助光纤(5)和所述传输光纤(1)相互配合,使得所述第一基板(41)和所述第二基板(42)之间的间隙保持一致。The auxiliary optical fiber (5) and the transmission optical fiber (1) cooperate with each other, so that the gap between the first substrate (41) and the second substrate (42) remains consistent.
  4. 根据权利要求3所述的光纤连接器,其特征在于,所述第一基板(41)上设置有多个光纤收容槽(6),所述光纤收容槽(6)分别用于收容所述传输光纤(1)和所述辅助光纤(5)。The optical fiber connector according to claim 3, wherein a plurality of optical fiber receiving grooves (6) are provided on the first substrate (41), and the optical fiber receiving grooves (6) are respectively used for receiving the transmission Optical fiber (1) and said auxiliary optical fiber (5).
  5. 根据权利要求1~4任一项所述的光纤连接器,其特征在于,所述开 槽(3)的形状为矩形槽、方形槽、V型槽或U型槽中的任一种。The optical fiber connector according to any one of claims 1 to 4, wherein the shape of the slot (3) is any one of a rectangular groove, a square groove, a V-shaped groove or a U-shaped groove.
  6. 根据权利要求1~4任一项所述的光纤连接器,其特征在于,所述镀膜层(2)的宽度为195μm±10μm,所述开槽(3)的宽度为200μm~800μm,所述开槽(3)的深度为300μm~900μm。The optical fiber connector according to any one of claims 1 to 4, wherein the width of the coating layer (2) is 195 μm ± 10 μm, the width of the slot (3) is 200 μm to 800 μm, and the The depth of the groove (3) is 300 μm to 900 μm.
  7. 根据权利要求1~4任一项所述的光纤连接器,其特征在于,所述镀膜层(2)上设置有增透膜,所述增透膜的剩余反射率小于0.2%。The optical fiber connector according to any one of claims 1 to 4, wherein an anti-reflection coating is provided on the coating layer (2), and the remaining reflectivity of the anti-reflection coating is less than 0.2%.
  8. 一种光纤连接器的制作方法,其特征在于,所述制作方法包括:A manufacturing method of an optical fiber connector, characterized in that the manufacturing method includes:
    准备传输光纤,将所述传输光纤设置在第一基板和第二基板之间;Preparing a transmission optical fiber, and placing the transmission optical fiber between the first substrate and the second substrate;
    在所述传输光纤的第一侧和/或第二侧,切割所述第一基板和所述第二基板,形成开槽;Cutting the first substrate and the second substrate on the first side and/or the second side of the transmission fiber to form a slot;
    在所述第一基板和所述第二基板的侧面镀膜,形成镀膜层,其中,所述传输光纤在所述光纤连接器的耦合端面上的投影落入所述镀膜层。Coating the side surfaces of the first substrate and the second substrate to form a coating layer, wherein the projection of the transmission fiber on the coupling end surface of the optical fiber connector falls into the coating layer.
  9. 根据权利要求8所述的制作方法,其特征在于,所述准备传输光纤,将所述传输光纤设置在第一基板和第二基板上包括:The manufacturing method according to claim 8, wherein the preparing the transmission fiber and arranging the transmission fiber on the first substrate and the second substrate comprises:
    准备传输光纤和辅助光纤,将所述传输光纤和所述辅助光纤设置在第一基板和第二基板上;Preparing a transmission fiber and an auxiliary fiber, and arranging the transmission fiber and the auxiliary fiber on the first substrate and the second substrate;
    调整所述第一基板和所述第二基板的相对位置,使得所述第一基板和所述第二基板之间的交错距离小于预设值。The relative positions of the first substrate and the second substrate are adjusted so that the staggered distance between the first substrate and the second substrate is smaller than a preset value.
  10. 根据权利要求9所述的制作方法,其特征在于,在所述第一基板和所述第二基板的侧面镀膜,形成镀膜层包括:The manufacturing method according to claim 9, wherein coating a film on the side surfaces of the first substrate and the second substrate to form a coating layer comprises:
    遮挡所述辅助光纤所对应的第一基板和第二基板的侧面;Shielding the side surfaces of the first substrate and the second substrate corresponding to the auxiliary fiber;
    对所述传输光纤所对应的第一基板和第二基板的侧面进行镀膜,形成镀膜层。Coating the side surfaces of the first substrate and the second substrate corresponding to the transmission optical fiber to form a coating layer.
PCT/CN2019/125261 2019-02-21 2019-12-13 Optical fiber connector and fabrication method therefor WO2020168794A1 (en)

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