WO2020164242A1 - Blank leather strip and bristle co-body inserting machine, and bristle inserting method therefor - Google Patents

Blank leather strip and bristle co-body inserting machine, and bristle inserting method therefor Download PDF

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Publication number
WO2020164242A1
WO2020164242A1 PCT/CN2019/107507 CN2019107507W WO2020164242A1 WO 2020164242 A1 WO2020164242 A1 WO 2020164242A1 CN 2019107507 W CN2019107507 W CN 2019107507W WO 2020164242 A1 WO2020164242 A1 WO 2020164242A1
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WO
WIPO (PCT)
Prior art keywords
hair
wool
knife
feeding
brush handle
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Application number
PCT/CN2019/107507
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French (fr)
Chinese (zh)
Inventor
陈永治
Original Assignee
湖北智丰数控机械有限公司
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Application filed by 湖北智丰数控机械有限公司 filed Critical 湖北智丰数控机械有限公司
Publication of WO2020164242A1 publication Critical patent/WO2020164242A1/en

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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for

Definitions

  • the invention relates to the technical field of processing glass wool brushes, more specifically it is a white leather strip and wool composite hair transplanter.
  • the invention also relates to a hair transplanting method of the white leather strip and wool transplanting machine.
  • the prior art machine fails to meet the technical requirements of glass brush planting, which is generally reflected in the failure of the tightening force. Therefore, the glass brush is generally manually planted, and the manual glass brush has the highest tensile force.
  • the brushes are only 10-20 kg. At present, there is no mechanically made glass brush with a handle that has a tension of more than 20 kg. It is easy to shed hair and does not meet the requirements for the tension of a glass brush with a handle.
  • large-scale handle glass brushes use single hair to grind, but the single bristles do not use mixed wool to grind the hair.
  • Using mixed wool to grind can enhance the brushing effect and reduce the corrosion or wear of the bristles due to environmental conditions.
  • Artificial hair transplanting is generally used to produce hybrid brushes. The work efficiency is low, and the tension is small, and it is easy to shed hair or iron nails.
  • the first object of the present invention is to provide a white leather strip and wool hair transplanting machine, which is mechanically and automatically transplanted, and has high work efficiency. It only takes about 0.5 seconds to complete one hole of hair transplanting, and the cost is low, which can completely replace manual hair transplanting.
  • the hybrid brush with staggered distribution of multiple wool materials manufactured by the present invention has a larger tension force, is not easy to shed hair, has better abrasion resistance, and has a better sanding effect.
  • the second object of the present invention is to provide a method for transplanting white leather strips and wool into a hair transplanter, which automatically transplants hair, has high work efficiency and low cost.
  • the technical solution of the present invention is: a white leather strip and wool embedding hair transplanting machine, which is characterized in that it comprises a first hair feeding mechanism and a second hair feeding mechanism, which are located in the first hair feeding mechanism.
  • a brush handle positioning structure is provided on the workbench, and a Z-axis rotation motor is provided on the brush handle positioning structure;
  • the brush handle positioning structure includes a brush handle support structure and a brush handle locking mechanism ,
  • the brush handle locking mechanism includes a clamp panel, a brush handle locking device and a brush handle locking cylinder, the locking cylinder is arranged on the brush handle supporting structure, and a plurality of brush handle locking device devices are evenly distributed On the fixture panel.
  • the first hair feeding mechanism includes roll loading, a feeding part, an intermediate plate, a cutting part, a support, a T-shaped material rack, a lower hair part, a first shell structure, a middle plate and a fixing Plate;
  • the middle plate is fixed to the middle plate through the support, the fixed plate is fixed to the middle plate through the support, there is a transverse hair sending time wheel located between the fixed plate and the middle plate;
  • the T-shaped material rack is fixed On the middle plate, the rolls are installed on the transverse ends of the T-shaped material rack;
  • the hair cutting part is arranged in parallel with the middle plate and is fixed on the lower end surface of the middle plate;
  • the lower hair part It is arranged perpendicular to the intermediate plate and fixed on the side end surface of the intermediate plate.
  • the feeding part is located between the roll pack and the intermediate plate
  • the feeding part includes a feeding cylinder, a feeding roller, and a feeding servo motor. There are two feeding rollers, and the two feeding rollers are arranged at intervals.
  • the intermediate plate is provided with a first feeding port; the feeding part passes The supporting member is fixed on the intermediate plate.
  • the hair cutting part includes a fixed knife, a movable knife, a swing arm of the movable knife for hair cutting, a time wheel of the movable knife for hair cutting, and a hair pressing mechanism, and the movable knife is connected to the arm of the movable knife for hair cutting.
  • the hair cutting moving knife is on the time wheel; the hair pressing mechanism is located above the moving knife;
  • the fixed knife is fixed on the lower end surface of the intermediate plate through the connecting fulcrum; the fixed knife is provided with a sliding groove matched with the movable knife; the upper end of the fixed knife is provided with a second feeding corresponding to the first feeding port mouth.
  • the lower hair part includes a lower hair trough and a receiving trough structure
  • the receiving trough structure includes a receiving trough, a longitudinal feeding swing arm and a longitudinal feeding time wheel, and the receiving trough passes
  • the longitudinal hair sending swing arm is connected to the longitudinal hair sending time wheel
  • the lower wool trough is provided with a longitudinal through groove, and the material receiving groove is slidably connected in the longitudinal through groove; a material receiving port is provided at the lower end of the material receiving groove;
  • a third feeding port communicating with the fixed knife is provided on the side of the lower wool trough, and the third feeding port is vertically connected with the longitudinal through groove.
  • the first knife housing structure includes a first knife housing guide rail, a first knife housing, a lateral hair feeding swing arm and a lateral hair feeding time wheel, the first knife housing and the first knife housing
  • the guide rail is in sliding connection; there is a first knife shell feeding port arranged on the first knife shell; the first knife shell is connected with the lateral hair feeding time wheel through the transverse hair feeding swing arm.
  • the second hair feeding mechanism includes a wool box and a second knife shell structure, and the wool box is located above the second knife shell structure;
  • the second knife housing structure includes a second knife housing guide rail and a second knife housing, the second knife housing is slidably connected to the second knife housing guide; a second knife housing feed port is provided on the second knife On the shell.
  • the hair planting mechanism includes a hair needle and a hair mouth, the hair needle is located directly above the hair mouth; the first knife shell and the second knife shell are both provided on the hair needle and Between the bristles, the first knife housing and the second knife housing are arranged laterally spaced apart and perpendicular to the hair needles.
  • the technical solution of the present invention is: the method for transplanting white leather strips and wool with a hair transplanter is characterized in that it comprises the following steps:
  • the wool includes the first wool and the second wool;
  • Step 1 Install the brush handle on the fixture panel, adjust the locking cylinder to control the brush handle locking device to lock the brush handle on the fixture panel, and adjust the working angle of the control brush handle;
  • Step 2 Planting the first wool, the first knife shell moves to the bottom of the lower wool trough through the first knife shell guide rail, and the receiving port presses the first wool into the first knife shell feeding port;
  • the first knife shell advances and sends the first wool to the top of the hair mouth.
  • the hair planting mechanism buckles the U-shaped iron nails with the opening downwards in the middle of the two first wools, and the hair needle presses the iron nails and the middle of the first wool to vertically downwards Pass through the hair mouth, and implant the iron nail and the middle of the first wool into the pores;
  • the first knife housing returns along the first knife housing guide rail to the first knife housing feeding port located directly below the receiving port; repeat the above-mentioned first wool planting operation to complete the set first wool planting;
  • Step 3 Planting the second wool, the second knife shell moves to the exit of the wool box through the second knife shell guide rail, the wool box presses the second wool into the second knife shell feeding port, and the second knife shell follows the second knife shell guide rail Go forward and send the second wool to just above the hair mouth.
  • the hair planting mechanism buckles the U-shaped iron nail with the opening downwards in the middle of the second wool.
  • the hair needle presses down the iron nail and the middle of the second wool until it passes through the hair mouth vertically. And press the iron nail and the middle part of the second wool into the pores of planting pores;
  • the second knife shell returns to the outlet of the wool box through the second knife shell guide rail; repeat the above-mentioned second wool planting operation to complete the set second wool planting;
  • Step 4 Repeat steps 2 to 3 until the cross-flocking of various wool materials on the brush handle is completed.
  • the invention adopts mechanical automatic hair planting, which has high working efficiency and low cost.
  • the mixed brush with a variety of wool materials produced by the invention has a large tension force, is not easy to shed, does not damage the glass of the workpiece, and has a sanding effect.
  • Better, better abrasion resistance can reduce the corrosion or abrasion of the bristles caused by environmental conditions, and have a longer service life; it overcomes the fact that the existing technology can only use artificial hair transplantation to produce mixed hair brushes, and the work efficiency is low.
  • the brush tension is small, and it is easy to shed hair or drop the thimble;
  • the present invention can realize the mechanized production of large-scale mixed brushes with a variety of wool materials staggered, not only the labor intensity of the staff is small, the work efficiency is high, but also the pulling force of the large glass brush can reach 35 kg and above.
  • the bristles and nails are less likely to fall off, and the cutting, feeding, and planting of the first hair feeding mechanism are performed simultaneously, which improves work efficiency, saves time and effort, saves costs, completely replaces manual hair wear, and is worthy of widespread promotion;
  • the present invention has high flocking efficiency, and it takes about 0.5 seconds to plant one hole; the present invention can complete cross-flocking of different materials on a single machine, and the present invention uses the lateral movement of the first shell and the second shell
  • the hair transplanting mechanism located between the first hair feeding mechanism and the second hair feeding mechanism can complete the cross transplanting of multiple hairs on the brush handle; it overcomes the need for at least two hair transplanting machines for the existing reciprocating hair transplanting machine
  • the mechanism realizes cross-flocking of a variety of hairs, and the brush handle needs to be moved horizontally when planting hairs, which has the disadvantages of complicated procedures, higher cost, and lower efficiency; the present invention has higher efficiency for planting different materials of brush handles than the shuttle-type hair transplanter. Times more.
  • the reciprocating tufting machine is a patent of the application number 201811393756.1 filed by the company on November 23, 2018, and the patent name is the patent of "Automatic reciprocating tufting machine with different material wool and its tufting method”.
  • Figure 1 is a schematic diagram of the overall working structure of the present invention.
  • Figure 2 is a second schematic diagram of the overall working structure of the present invention.
  • Fig. 3 is a schematic diagram of the working structure of the first hair feeding mechanism of the present invention.
  • Fig. 4 is a partial schematic diagram 1 of Fig. 3.
  • Fig. 5 is the second partial schematic diagram of Fig. 3.
  • Fig. 6 is a schematic diagram of the rear view of Fig. 3.
  • Fig. 7 is a schematic view of the top structure of the cutting part and the hair sending part of the first hair feeding mechanism of the present invention.
  • Fig. 8 is a schematic sectional view of the cutting part and the hair sending part of the first hair sending mechanism of the present invention.
  • Fig. 9 is a bottom view of the structure of the cutting part and the hair sending part of the first hair sending mechanism of the present invention.
  • Fig. 10 is a schematic diagram of the working structure of the first knife housing structure of the present invention.
  • Fig. 11 is a schematic diagram of the working structure of the second hair feeding mechanism of the present invention.
  • Fig. 12 is a partial structural diagram of Fig. 11.
  • Fig. 13 is a schematic diagram showing the structure of the first wool implanted into the pores and the second wool implanted into the pores.
  • Figure 14 is a schematic diagram of the finished product structure after the present invention is used for flocking.
  • the first feeding mechanism 1.1- roll loading, 1.2- feeding part, 1.21- feeding cylinder, 1.22- feeding roller, 1.23- feeding servo motor, 1.3- middle plate, 1.31- first feeding port, 1.4 -Cutting part, 1.41-fixed knife, 1.411-sliding groove, 1.412-second feeding port, 1.42-moving knife, 1.43-cutting moving knife swing arm, 1.44-cutting moving knife time wheel, 1.45-pressing mechanism , 1.5- support, 1.6-T material rack, 1.7- lower hair part, 1.71- lower hair trough, 1.711-longitudinal trough, 1.712-third feed port, 1.72-receiving trough structure, 1.721-receiving trough ,1.7211-receiving port, 1.722-longitudinal feeding swing arm, 1.723-longitudinal feeding time wheel, 1.8-first knife housing structure, 1.81-first knife housing guide rail, 1.82-first knife housing,
  • a support structure 5-X axis guide rail, 5.1-first slider, 6-worktable, 6.1-second slider, 6.2-brush handle positioning structure, 6.21-brush handle support structure, 6.22-brush handle locking mechanism , 6.221- Fixture Panel, 6.222-Brush Handle Locking Machine Device, 6.223-Brush Handle Locking Cylinder, 6.3-Z-axis Rotating Motor, 7-Brush Handle, 7.1-Pore Planting Hole, 8-Fur Material, 8.1-First Wool, 8.2- The second wool, 9- the base.
  • the white leather strips and wool are combined with a hair transplanter, including a first hair feeding mechanism 1, a second hair feeding mechanism 2, located between the first hair feeding mechanism 1 and the second hair feeding mechanism 2.
  • the lower end of the table 6 is provided with a second sliding block 6.1 (as shown in Fig. 1, Fig. 2, and Fig. 6) that cooperates with the X-axis guide rail 5.
  • the workbench 6 is provided with a brush handle positioning structure 6.2, and a Z-axis rotating motor 6.3 is arranged on the brush handle positioning structure 6.2;
  • the brush handle positioning structure 6.2 includes a brush handle support structure 6.21 and a brush handle locking mechanism 6.22.
  • the brush handle locking mechanism 6.22 includes a clamp panel 6.221, a brush handle locking device 6.222, and a brush handle locking cylinder 6.223.
  • the locking cylinder 6.223 is arranged on the brush handle support structure 6.21, and a plurality of brushes
  • the handle locking device 6.222 is evenly distributed on the fixture panel 6.221 (as shown in Figure 1 and Figure 2).
  • the first hair feeding mechanism 1 includes a roll material 1.1, a feeding part 1.2, an intermediate plate 1.3, a cutting part 1.4, a supporting member 1.5, a T-shaped material rack 1.6, a lower hair part 1.7, a first knife shell structure 1.8, a middle plate Plate 1.9 and fixed plate 1.10; the middle plate 1.3 is fixed on the middle plate 1.9 by a support 1.5, the fixed plate 1.10 is fixed on the middle plate 1.9 by a support 1.5, and a transverse hair sending time wheel 1.84 is located on the fixed plate 1.10 Between the T-shaped material rack 1.6 and the middle plate 1.9; the T-shaped material rack 1.6 is fixed on the intermediate plate 1.3, and the roll material 1.1 is installed on the transverse ends of the T-shaped material rack 1.6; the cutting portion 1.4 and the intermediate plate 1.3 is arranged in parallel and is fixed on the lower end surface of the intermediate plate 1.3; the lower hair portion 1.7 is arranged perpendicular to the intermediate plate 1.3 and is fixed on the side end surface of the intermediate
  • the feeding part 1.2 is located between the roll material 1.1 and the intermediate plate 1.3; the two roll materials 1.1 pass through the feeding part 1.2 and then become parallel; the two roll materials 1.1 pass through simultaneously from top to bottom
  • the feeding part 1.2, the intermediate plate 1.3 and the cutting part 1.4 are cut into two strips through the cutting part 1.4; the two strips are pushed to the undercut part through the cutting part 1.4 1.7, and press into the hair planting mechanism 3 through the first knife shell structure 1.8;
  • the feeding part 1.2 includes a feeding cylinder 1.21, a feeding roller 1.22, and a feeding servo motor 1.23. There are two feeding rollers 1.22, the two feeding rollers 1.22 are arranged at intervals, and the intermediate plate 1.3 is provided with a first feeding Port 1.31; The feeding part 1.2 is fixed on the intermediate plate 1.3 by the support 1.5 (as shown in Figure 3, Figure 6, Figure 10).
  • the hair cutting part 1.4 includes a fixed knife 1.41, a movable knife 1.42, a hair-cutting movable knife swing arm 1.43, a hair-cutting movable knife time wheel 1.44, and a hair pressing mechanism 1.45.
  • the movable knife 1.42 is connected by the hair-cutting movable knife swing arm 1.43 On the time wheel 1.44 of the hair cutting movable knife; the hair pressing mechanism 1.45 is located above the movable knife 1.42 (as shown in Figure 7);
  • the fixed knife 1.41 is fixed on the lower end surface of the intermediate plate 1.3 through the connecting fulcrum; the fixed knife 1.41 is provided with a sliding groove 1.411 that cooperates with the movable knife 1.42; the movable knife 1.42 is slidably connected in the sliding groove 1.411; The upper end of the fixed knife 1.41 is provided with a second feeding port 1.412 corresponding to the first feeding port 1.31 (as shown in Figure 3, Figure 7, Figure 8, Figure 9, Figure 10); the two coils 1.1 are synchronized Pass through the first feeding port 1.31 and the second feeding port 1.412 from top to bottom, and enter the fixed knife 1.41;
  • the cutting movable knife time wheel 1.44 drives the movable knife 1.42 to move laterally in the sliding groove 1.411 through the cutting movable knife swing arm 1.43 (as shown in Figure 6, Figure 7, Figure 9), and the two rolls 1.1 pass
  • the transversely moving movable knife 1.42 cuts into two strips and the two strips are arranged in parallel.
  • the lower hair portion 1.7 includes a lower hair trough 1.71 and a receiving trough structure 1.72.
  • the receiving trough structure 1.72 includes a receiving trough 1.721, a longitudinal feeding swing arm 1.722 and a longitudinal feeding time wheel 1.723, the receiving trough 1.721 is connected to the longitudinal hair sending time wheel 1.723 through the longitudinal hair sending swing arm 1.722 (as shown in Figure 3, Figure 4, Figure 5, Figure 7, Figure 8, Figure 9, Figure 10);
  • the lower wool trough 1.71 is provided with a longitudinal through groove 1.711, and the material receiving groove 1.721 is slidably connected in the longitudinal through groove 1.711; the lower end of the material receiving groove 1.721 is provided with a material receiving port 1.7211 (as shown in Figure 7, Figure 8. As shown in Figure 9), the material receiving port 1.721 is matched with the two strips of the coil;
  • a third feeding port 1.712 communicating with the fixed knife 1.41 is provided on the side of the lower wool trough 1.71, and the third feeding port 1.712 is vertically connected with the longitudinal through groove 1.711 (as shown in Figure 8); two The strip roll is pushed by the laterally moving movable knife 1.42, synchronously passes through the sliding groove 1.411, the third feeding port 1.712, and is pushed into the receiving port 1.7211 of the receiving groove 1.721;
  • the longitudinal hair sending time wheel 1.723 drives the material receiving groove 1.721 to move in the longitudinal through groove 1.711 through the longitudinal hair sending swing arm 1.722 (as shown in Figure 3 and Figure 6).
  • the first knife housing structure 1.8 includes a first knife housing guide rail 1.81, a first knife housing 1.82, a lateral hair feeding swing arm 1.83, and a lateral hair feeding time wheel 1.84.
  • the guide rail 1.81 is slidably connected; there is a first knife housing feed port 1.821 at one end of the first knife housing 1.82; the first knife housing 1.82 is connected to the lateral hair feeding time wheel 1.84 through the lateral hair feeding swing arm 1.83 (As shown in Figure 3, Figure 4, Figure 5, Figure 10); the wool is pressed into the hair planting mechanism 3 through the first knife housing feeding port 1.821.
  • the second hair feeding mechanism 2 includes a wool box 2.1 and a second knife shell structure 2.2, and the wool box 2.1 is located above the second knife shell structure 2.2;
  • the second knife housing structure 2.2 includes a second knife housing guide rail 2.21 and a second knife housing 2.22, and the second knife housing 2.22 is slidably connected to the second knife housing guide rail 2.21; there is a second knife housing feed port 2.221. At one end of the second knife shell 2.22; wool is pressed into the hair planting mechanism 3 through the second knife shell feed opening 2.221 (as shown in Figure 3 and Figure 11).
  • the hair planting mechanism 3 includes a hair needle 3.1 and a hair mouth 3.2, the hair needle 3.1 is located directly above the hair mouth 3.2; the first knife shell 1.82 and the second knife shell 2.22 are both provided on the hair needle 3.1 and the hair mouth 3.2, the first knife shell 1.82 and the second knife shell 2.22 are arranged laterally spaced apart, and are arranged perpendicular to the hair needle 3.1 (as shown in Figure 3, Figure 10, Figure 11 Shown).
  • the hair transplanting method of the white leather strip and woolen hair transplanter includes the following steps:
  • Wool 8 includes a first wool 8.1 and a second wool 8.2;
  • Step 1 Install the brush handle 7 on the fixture panel 6.221, adjust the locking cylinder 6.223 to control the brush handle locking device 6.222 to lock the brush handle 7 on the fixture panel 6.221, adjust the working angle of the control brush handle 7 (as shown in the figure) 1. As shown in Figure 2);
  • Step 2 The first wool is planted, the first knife shell 1.82 moves to the bottom of the lower wool trough 1.71 through the first knife shell guide 1.81, the receiving port 1.7211 presses the first wool 8.1 into the first knife shell feeding port 1.821 (as shown in the figure) 4);
  • the first knife shell 1.82 advances and sends the first wool material 8.1 to just above the hair nozzle 3.2.
  • the hair planting mechanism 3 buckles the U-shaped iron nail opening downwards in the middle of the two first wool material 8.1, and the hair needle 3.1 presses down the iron nail and the first hair material.
  • the middle part of the wool material 8.1 passes vertically downward through the mouthpiece 3.2, and the iron nail and the middle part of the first wool material 8.1 are implanted into the pore 7.1 (as shown in Figure 3, Figure 5, Figure 13);
  • the first knife housing 1.82 returns along the first knife housing guide rail 1.81 to the first knife housing feeding port 1.821, which is located directly below the receiving port 1.7211; repeat the above first wool planting operation to complete the set first wool planting 8.1 (as shown in the figure) 3. As shown in Figure 4, Figure 5, Figure 10, and Figure 13);
  • Step 3 Planting the second wool, the second knife shell 2.22 moves to the outlet of the wool box 2.1 through the second knife shell guide rail 2.21, the wool box 2.1 presses the second wool 8.2 into the second knife shell feeding port 2.221, the second knife shell 2.22 Move forward along the second knife shell guide rail 2.21, send the second wool 8.2 to just above the hair nozzle 3.2, the hair planting mechanism 3 buckles the U-shaped iron nail opening downwards in the middle of the second wool 8.2, and the hair needle 3.1 presses the iron nail and The middle part of the second wool material 8.2 passes through the hair mouth 3.2 vertically downward, and the iron nail and the middle part of the second wool material 8.2 are pressed into the pore 7.1 (as shown in 11 and Figure 13);
  • the second knife shell 2.22 returns to the outlet of the wool material box 2.1 through the second knife shell guide rail 2.21; repeat the above second wool planting operation to complete the set second wool planting 8.2 (as shown in Figure 11 and Figure 12) ;
  • Step 4 Repeat steps 2 to 3 until the cross-flocking of various wool materials on the brush handle 7 is completed (as shown in Figure 14).
  • the cross-flocking of the disc glass brush handle in this embodiment is set as: a row of second wool 8.2 is arranged between two rows of first wools 8.1 arranged radially apart.
  • the first wool is a square plastic strip, and the square plastic strip has abrasion resistance Better, better sanding effect;
  • second wool 8.2 is pig hair, pig hair is soft, better sanding effect, can reduce the corrosion or wear of bristles caused by environmental conditions, and has a longer service life.
  • the pig hair is provided to customers and is generally available in the market.
  • the length and thickness of the packaged material are both fixed values.
  • the cutting part 1.4 of the present invention is used to cut into a strip of equal width according to the set width.
  • the thickness and width of the packaged material can be set to be the same.
  • the length of the coiled material is equal to and greater than the thickness of the coiled material.
  • the length, thickness, and width of the coiled material are in millimeters; the coiled material in the present invention is provided by customers, and is generally available in the market. All are sold.
  • Wool 8 includes a first wool 8.1 and a second wool 8.2;
  • Step 1 Install the brush handle 7 on the fixture panel 6.221, adjust the locking cylinder 6.223 to control the brush handle locking device 6.222 to lock the brush handle 7 on the fixture panel 6.221, and adjust the working angle of the control brush handle 7;
  • Step 2 Planting the first wool, the first knife shell 1.82 moves under the lower wool trough 1.71 through the first knife shell guide 1.81, the receiving port 1.7211 presses the first wool 8.1 into the first knife shell feeding port 1.821;
  • the feeding servo motor on the feeding part 1.2 drives the two feeding rollers 1.22 to rotate in opposite directions, and the feeding roller 1.22 drives the package 1.1 to move downward; the two packages 1.1 pass through the two feed rollers 1.22 and then become parallel; The two rolls 1.1 passing through the feeding roller 1.22 pass downwards through the first feeding port 1.31 located on the intermediate plate 1.3 and the second feeding port 1.412 located on the fixed knife 1.41 in the cutting section 1.4, and enter the cutting section 1.4 fixed knife 1.41; the pressing mechanism 1.45 pushes the wool to be cut to the inner wall of the fixed knife 1.41 to press the wool to the inner wall of the fixed knife 1.41, fix the wool, and facilitate the cutting of the moving knife;
  • Cutting material the cutting moving knife time wheel 1.44 in the cutting part 1.4 drives the moving knife 1.42 to move laterally in the sliding groove 1.411 through the cutting arm 1.43, and cuts the two rolls of material 1.1 extending into the fixed knife 1.41 It is loaded in two strips (the strip is a square plastic strip and is the first wool), and the two first wools 8.1 are in a parallel state;
  • the swing arm 1.43 of the shaving movable knife drives the movable knife 1.42 to move laterally in the sliding groove 1.411, and the movable knife 1.42 pushes the two first wools 8.1 out of the sliding groove 1.411, and passes the third feeding port 1.712 on the lower hair part 1.7 to pull the two
  • the first wool material 8.1 is fed into the material receiving port 1.7211 at the lower end of the material receiving groove 1.721;
  • the longitudinal feeding time wheel 1.723 drives the receiving trough 1.721 to move longitudinally in the longitudinal through groove 1.711 through the longitudinal feeding swing arm 1.722, and the downward moving receiving opening 1.7211 presses the two first wools 8.1 into the first knife shell Feeding port 1.821, the first knife shell 1.82 advances, and the first wool material 8.1 is sent to just below the hair nozzle 3.2, the hair transplanting mechanism 3 buckles the U-shaped iron nail opening down in the middle of the two first wool material 8.1, and the hair needle 3.1 presses the iron down The nails and the first wool material 8.1 pass through the mouth 3.2 vertically to the middle part, and the iron nails and the first wool material 8.1 are inserted into the pore 7.1;
  • the first knife shell 1.82 advances and sends the first wool material 8.1 to just above the hair nozzle 3.2.
  • the hair planting mechanism 3 buckles the U-shaped iron nail opening downwards in the middle of the two first wool material 8.1, and the hair needle 3.1 presses down the iron nail and the first hair material.
  • the middle part of the wool material 8.1 passes through the hair mouth 3.2 vertically downward, and the iron nail and the middle part of the first wool material 8.1 are implanted into the pore 7.1;
  • the first knife housing 1.82 returns along the first knife housing guide rail 1.81 to the first knife housing feeding port 1.821 which is located directly below the receiving port 1.7211; repeat the above-mentioned first wool planting operation to complete the set first wool planting 8.1;
  • Step 3 Planting the second wool, the second knife shell 2.22 moves to the outlet of the wool box 2.1 through the second knife shell guide rail 2.21, the wool box 2.1 presses the second wool 8.2 into the second knife shell feeding port 2.221, the second knife shell 2.22 Move forward along the second knife shell guide rail 2.21, send the second wool 8.2 to just above the hair nozzle 3.2, the hair planting mechanism 3 buckles the U-shaped iron nail opening downwards in the middle of the second wool 8.2, and the hair needle 3.1 presses the iron nail and The middle part of the second wool material 8.2 passes vertically downward through the mouthpiece 3.2, and the iron nail and the middle part of the second wool material 8.2 are pressed into the pore 7.1;
  • the second knife shell 2.22 returns to the outlet of the wool material box 2.1 through the second knife shell guide rail 2.21; repeats the above-mentioned second wool planting operation to complete the set second wool planting 8.2;
  • Step 4 Repeat steps 2 to 3 until the cross-flocking of various wool materials on the brush handle 7 is completed.
  • the present invention has high efficiency of planting hair, and it takes about 0.5 seconds to plant one hole; the present invention can complete the cross planting of different materials on one machine, and the present invention is fed by the lateral movement of the first shell and the second shell.
  • the hair transplanting mechanism located between the first hair feeding mechanism and the second hair feeding mechanism can complete the cross-flocking of various hair materials on the brush handle; the mixed hair brush made by the present invention has higher tension force , Not easy to shed hair.
  • the second hair feeding mechanism of the present invention is the prior art.
  • the contents of the first hair delivery mechanism, the second hair delivery mechanism and the hair planting mechanism were filed by our company on November 23, 2018.
  • the application number is 201811393756.1, and the patent name is the patent of "Automatic reciprocating hair transplanting machine with different materials and its hair transplanting method" It is recorded in the file.
  • the cross-flocking of the disc glass brush handle in this embodiment is set as: two rows of first wools 8.1 arranged at radial intervals are provided with two rows of second wools 8.2; step three is completed Two rows of second wool 8.2 planting hair.
  • the present invention has high efficiency of planting hair, and it takes about 0.5 seconds to plant one hole; the present invention can complete the cross planting of different materials on one machine, and the present invention is fed by the lateral movement of the first shell and the second shell.
  • the hair transplanting mechanism located between the first hair feeding mechanism and the second hair feeding mechanism can complete the cross-flocking of various hair materials on the brush handle; the mixed hair brush made by the present invention has higher tension force , Not easy to shed hair.
  • the cross-flocking of the disc glass brush handle of this embodiment is set as: a circle of second wool 8.2 is arranged between the first wool 8.1 arranged in two circles on the circumference.
  • the present invention has high efficiency of planting hair, and it takes about 0.5 seconds to plant one hole; the present invention can complete the cross planting of different materials on one machine, and the present invention is fed by the lateral movement of the first shell and the second shell.
  • the hair transplanting mechanism located between the first hair feeding mechanism and the second hair feeding mechanism can complete the cross-flocking of various hair materials on the brush handle; the mixed hair brush made by the present invention has higher tension force , Not easy to shed hair.
  • the invention can also be designed into other cross-flocking forms according to actual production needs.
  • the white leather strip and wool fabric planting machine and the method for planting the hairs of the present invention are compared with the existing hybrid brush planting with staggered hairs.
  • the planting mechanism and the method for planting the hairs of the present invention are adopted. Not easy to shed hair, high work efficiency, less labor and lower cost.

Abstract

A blank leather strip and bristle co-body inserting machine. The machine comprises a first bristle supply mechanism (1), a second bristle supply mechanism (2), a bristle inserting mechanism (3) which is located between the first bristle supply mechanism (1) and the second bristle supply mechanism (2), a workstation (6) and a base (9); the workstation (6) is located on the base (9), and the first bristle supply mechanism (1), the second bristle supply mechanism (2) and the bristle inserting mechanism (3) are all provided on the workstation (6); a Y-axis rail (4) is provided on the base (9) by means of a first supporting structure (4.1), an X-axis rail (5) is slidingly connected to the Y-axis rail (4) by means of a first sliding block (5.1), and a second sliding block (6.1) that is coupled with the X-axis rail (5) is provided at a lower end of the workstation (6). Thus, only one machine is needed to implement the crossing insertion of multiple bristles, and the described machine has the advantages of productivity being high, costs being low, bristles not easily falling out, abrasion resistance being good and a brushed effect being good. Also disclosed are a bristle inserting method for a blank leather strip and bristle co-body inserting machine.

Description

白皮条和毛料共体植毛机及其植毛方法White leather strips and wool material combined hair transplanting machine and hair transplanting method thereof 技术领域Technical field
本发明涉及一种加工玻璃毛刷技术领域,更具体地说它是白皮条和毛料共体植毛机。本发明还涉及白皮条和毛料共体植毛机的植毛方法。The invention relates to the technical field of processing glass wool brushes, more specifically it is a white leather strip and wool composite hair transplanter. The invention also relates to a hair transplanting method of the white leather strip and wool transplanting machine.
背景技术Background technique
当现有技术需要对玻璃进行抛光时需采用玻璃刷进行处理。When the prior art needs to polish the glass, it is necessary to use a glass brush for processing.
现有技术的机器达不到玻璃刷植毛的技术要求,一般体现在拉紧力达不到要求,因此,现在一般采用人工对玻璃刷进行植毛,手工植毛的玻璃刷拉紧力最大的混合毛刷也只有10-20公斤,目前还没有发现拉紧力超过20公斤的用机械制作的刷柄玻璃刷,易脱毛,不符合刷柄玻璃刷的拉紧力需求。The prior art machine fails to meet the technical requirements of glass brush planting, which is generally reflected in the failure of the tightening force. Therefore, the glass brush is generally manually planted, and the manual glass brush has the highest tensile force. The brushes are only 10-20 kg. At present, there is no mechanically made glass brush with a handle that has a tension of more than 20 kg. It is easy to shed hair and does not meet the requirements for the tension of a glass brush with a handle.
目前对大型玻璃进行抛光时,需要用到大型刷柄玻璃刷进行处理,由于大型刷柄玻璃钻孔的数量较多(钻孔数量有4000-6000个),手工植毛玻璃刷时没有采用铁钉,而是通过丝线将毛料中部固定后拉至植毛孔中,植在毛刷上的毛料通过一根丝线约束固定,当其中一个植毛孔中的丝线断裂时,会导致整个玻璃刷上的毛料将会脱线,且手工植毛的大型刷柄玻璃的拉紧力较小,因此,当采用手工制作的大型刷柄玻璃刷对玻璃表面进行抛光处理时,刷柄玻璃刷经常会出现在刷毛时掉毛或顶针掉落的情况,这样就会极大的影响玻璃表面的抛光效果,易形成次品,且工作效率较低,手工植毛需耗费大量人工,且成本较高。At present, when polishing large glass, it is necessary to use a large brush handle glass brush for processing. Due to the large number of holes for large brush handle glass (the number of holes is 4000-6000), iron nails are not used for hand-planting glass brushes Instead, the middle part of the wool is fixed by a silk thread and then pulled into the planting pores. The wool planted on the brush is constrained and fixed by a silk thread. When the silk thread in one of the planting pores is broken, the wool on the entire glass brush will be It will fall off, and the hand-planted large-scale brush handle glass has a small tension. Therefore, when the glass surface is polished by hand-made large-scale brush handle glass brush, the brush handle glass brush often appears when the bristles fall off. If the hair or thimble falls, it will greatly affect the polishing effect of the glass surface, and it is easy to form defective products, and the work efficiency is low. Manual hair transplantation requires a lot of labor and high cost.
而且,现在大型刷柄玻璃刷采用单一毛料磨毛,但单一毛料没有采用混合毛料磨毛效果好,采用混合毛料磨毛,能增强磨毛效果,减小环境条件对刷毛的腐蚀或磨损,使用寿命较长;但现在尚无生产混合毛刷的机器,一般采取人工植毛生产混合毛刷,工作效率较低,且拉紧力较小,极易出现掉毛或铁钉掉落的情况。Moreover, large-scale handle glass brushes use single hair to grind, but the single bristles do not use mixed wool to grind the hair. Using mixed wool to grind can enhance the brushing effect and reduce the corrosion or wear of the bristles due to environmental conditions. Long life span; but there is no machine for producing hybrid brushes. Artificial hair transplanting is generally used to produce hybrid brushes. The work efficiency is low, and the tension is small, and it is easy to shed hair or iron nails.
因此,现亟需一种工作效率高、且拉紧力较大的白皮条和毛料共体植毛机及其植毛方法。Therefore, there is an urgent need for a white leather strip and wool composite hair transplanting machine and a hair transplanting method with high work efficiency and greater tension.
发明内容Summary of the invention
本发明的第一目的是为了提供一种白皮条和毛料共体植毛机,机械自动植毛,工作效率较高,完成一孔植毛孔的植毛只需0.5秒左右,成本较低,完全取代手工植毛,采用本发明制造的多种毛料交错分布的混合毛刷拉紧力较大,不易掉毛,耐磨性较好,磨毛效果较好。The first object of the present invention is to provide a white leather strip and wool hair transplanting machine, which is mechanically and automatically transplanted, and has high work efficiency. It only takes about 0.5 seconds to complete one hole of hair transplanting, and the cost is low, which can completely replace manual hair transplanting. , The hybrid brush with staggered distribution of multiple wool materials manufactured by the present invention has a larger tension force, is not easy to shed hair, has better abrasion resistance, and has a better sanding effect.
本发明的第二目的是为了提供白皮条和毛料共体植毛机的植毛方法,自动植毛,工作效 率较高,成本较低。The second object of the present invention is to provide a method for transplanting white leather strips and wool into a hair transplanter, which automatically transplants hair, has high work efficiency and low cost.
为了实现上述本发明的第一目的,本发明的技术方案为:白皮条和毛料共体植毛机,其特征在于:包括第一送毛机构,第二送毛机构,位于所述第一送毛机构与所述第二送毛机构之间的植毛机构,工作台和底座;所述工作台位于所述底座上,所述第一送毛机构、所述第二送毛机构和所述植毛机构均设于所述工作台上;有Y轴导轨通过第一支撑结构设置于所述底座上,有X轴导轨通过第一滑块滑动连接于所述Y轴导轨上,所述工作台下端设有与所述X轴导轨相配合的第二滑块。In order to achieve the above-mentioned first object of the present invention, the technical solution of the present invention is: a white leather strip and wool embedding hair transplanting machine, which is characterized in that it comprises a first hair feeding mechanism and a second hair feeding mechanism, which are located in the first hair feeding mechanism. The hair planting mechanism between the mechanism and the second hair feeding mechanism, a workbench and a base; the workbench is located on the base, the first hair feeding mechanism, the second hair feeding mechanism and the hair planting mechanism Are all set on the workbench; a Y-axis guide rail is set on the base through a first support structure, an X-axis guide rail is slidably connected to the Y-axis guide rail through a first sliding block, and the lower end of the workbench is provided There is a second sliding block matched with the X-axis guide rail.
在上述技术方案中,所述工作台上设有刷柄定位结构,有Z轴旋转马达设置于所述刷柄定位结构上;所述刷柄定位结构包括刷柄支撑结构和刷柄锁紧机构,所述刷柄锁紧机构包括夹具面板、刷柄锁紧机装置和刷柄锁紧气缸,所述锁紧气缸设于所述刷柄支撑结构上,多个刷柄锁紧机装置均布在所述夹具面板上。In the above technical solution, a brush handle positioning structure is provided on the workbench, and a Z-axis rotation motor is provided on the brush handle positioning structure; the brush handle positioning structure includes a brush handle support structure and a brush handle locking mechanism , The brush handle locking mechanism includes a clamp panel, a brush handle locking device and a brush handle locking cylinder, the locking cylinder is arranged on the brush handle supporting structure, and a plurality of brush handle locking device devices are evenly distributed On the fixture panel.
在上述技术方案中,所述第一送毛机构包括卷装料、送料部分、中间板、切毛部分、支撑件、T型料架、下毛部分、第一刀壳结构、中板和固定板;所述中间板通过支撑件固定在中板上,所述固定板通过支撑件固定在中板上,有横向送毛时间轮位于固定板与中板之间;所述T型料架固定在中间板上,所述卷装料安装在T型料架横向两端上;所述切毛部分与所述中间板呈平行设置、且固定在所述中间板下端面;所述下毛部分与所述中间板呈垂直设置、且固定在所述中间板侧端面。In the above technical solution, the first hair feeding mechanism includes roll loading, a feeding part, an intermediate plate, a cutting part, a support, a T-shaped material rack, a lower hair part, a first shell structure, a middle plate and a fixing Plate; the middle plate is fixed to the middle plate through the support, the fixed plate is fixed to the middle plate through the support, there is a transverse hair sending time wheel located between the fixed plate and the middle plate; the T-shaped material rack is fixed On the middle plate, the rolls are installed on the transverse ends of the T-shaped material rack; the hair cutting part is arranged in parallel with the middle plate and is fixed on the lower end surface of the middle plate; the lower hair part It is arranged perpendicular to the intermediate plate and fixed on the side end surface of the intermediate plate.
在上述技术方案中,所述送料部分位于卷装料与中间板之间;In the above technical solution, the feeding part is located between the roll pack and the intermediate plate;
所述送料部分包括送料气缸、送料辊、送料伺服马达,所述送料辊有二个,二个所述送料辊呈间隔设置,所述中间板上设置有第一送料口;所述送料部分通过所述支撑件固定在中间板上。The feeding part includes a feeding cylinder, a feeding roller, and a feeding servo motor. There are two feeding rollers, and the two feeding rollers are arranged at intervals. The intermediate plate is provided with a first feeding port; the feeding part passes The supporting member is fixed on the intermediate plate.
在上述技术方案中,所述切毛部分包括定刀、动刀、切毛动刀摆臂、切毛动刀时间轮和压毛机构,所述动刀通过切毛动刀摆臂连接于所述切毛动刀时间轮上;压毛机构位于所述动刀上方;In the above technical solution, the hair cutting part includes a fixed knife, a movable knife, a swing arm of the movable knife for hair cutting, a time wheel of the movable knife for hair cutting, and a hair pressing mechanism, and the movable knife is connected to the arm of the movable knife for hair cutting. The hair cutting moving knife is on the time wheel; the hair pressing mechanism is located above the moving knife;
所述定刀通过连接支点固定在中间板的下端面上;所述定刀上设置有与动刀相配合的滑动槽;所述定刀上端设置有与第一送料口相对应的第二送料口。The fixed knife is fixed on the lower end surface of the intermediate plate through the connecting fulcrum; the fixed knife is provided with a sliding groove matched with the movable knife; the upper end of the fixed knife is provided with a second feeding corresponding to the first feeding port mouth.
在上述技术方案中,所述下毛部分包括下毛料槽和接料槽结构,所述接料槽结构包括接料槽、纵向送毛摆臂和纵向送毛时间轮,所述接料槽通过纵向送毛摆臂连接于纵向送毛时间轮上;In the above technical solution, the lower hair part includes a lower hair trough and a receiving trough structure, and the receiving trough structure includes a receiving trough, a longitudinal feeding swing arm and a longitudinal feeding time wheel, and the receiving trough passes The longitudinal hair sending swing arm is connected to the longitudinal hair sending time wheel;
所述下毛料槽上设有纵向通槽,所述接料槽滑动连接于所述纵向通槽内;所述接料槽下端设置有接料口;The lower wool trough is provided with a longitudinal through groove, and the material receiving groove is slidably connected in the longitudinal through groove; a material receiving port is provided at the lower end of the material receiving groove;
所述下毛料槽侧面上设置有与所述定刀相连通的第三送料口,所述第三送料口与所述纵向通槽垂直连通。A third feeding port communicating with the fixed knife is provided on the side of the lower wool trough, and the third feeding port is vertically connected with the longitudinal through groove.
在上述技术方案中,所述第一刀壳结构包括第一刀壳导轨、第一刀壳、横向送毛摆臂和横向送毛时间轮,所述第一刀壳与所述第一刀壳导轨滑动连接;有第一刀壳送料口设于所述第一刀壳上;所述第一刀壳通过所述横向送毛摆臂与所述横向送毛时间轮连接。In the above technical solution, the first knife housing structure includes a first knife housing guide rail, a first knife housing, a lateral hair feeding swing arm and a lateral hair feeding time wheel, the first knife housing and the first knife housing The guide rail is in sliding connection; there is a first knife shell feeding port arranged on the first knife shell; the first knife shell is connected with the lateral hair feeding time wheel through the transverse hair feeding swing arm.
在上述技术方案中,所述第二送毛机构包括毛料箱和第二刀壳结构,所述毛料箱位于所述第二刀壳结构上方;In the above technical solution, the second hair feeding mechanism includes a wool box and a second knife shell structure, and the wool box is located above the second knife shell structure;
所述第二刀壳结构包括第二刀壳导轨和第二刀壳,所述第二刀壳与所述第二刀壳导轨滑动连接;有第二刀壳送料口设于所述第二刀壳上。The second knife housing structure includes a second knife housing guide rail and a second knife housing, the second knife housing is slidably connected to the second knife housing guide; a second knife housing feed port is provided on the second knife On the shell.
在上述技术方案中,所述植毛机构包括毛针和毛嘴,所述毛针位于所述毛嘴正上方;所述第一刀壳和所述第二刀壳均设于所述毛针与所述毛嘴之间,所述第一刀壳与所述第二刀壳呈横向间隔设置、且与所述毛针呈垂直设置。In the above technical solution, the hair planting mechanism includes a hair needle and a hair mouth, the hair needle is located directly above the hair mouth; the first knife shell and the second knife shell are both provided on the hair needle and Between the bristles, the first knife housing and the second knife housing are arranged laterally spaced apart and perpendicular to the hair needles.
为了实现上述本发明的第二目的,本发明的技术方案为:所述的白皮条和毛料共体植毛机的植毛方法,其特征在于:包括如下步骤:In order to achieve the above-mentioned second objective of the present invention, the technical solution of the present invention is: the method for transplanting white leather strips and wool with a hair transplanter is characterized in that it comprises the following steps:
毛料包括第一毛料和第二毛料;The wool includes the first wool and the second wool;
步骤一:将刷柄安装在夹具面板上,调节锁紧气缸控制刷柄锁紧机装置将刷柄紧锁在夹具面板上,调节控制刷柄的工作角度;Step 1: Install the brush handle on the fixture panel, adjust the locking cylinder to control the brush handle locking device to lock the brush handle on the fixture panel, and adjust the working angle of the control brush handle;
步骤二:第一毛料植毛,第一刀壳通过第一刀壳导轨运动至下毛料槽下方,接料口将第一毛料压入第一刀壳送料口中;Step 2: Planting the first wool, the first knife shell moves to the bottom of the lower wool trough through the first knife shell guide rail, and the receiving port presses the first wool into the first knife shell feeding port;
第一刀壳前进、将第一毛料送至毛嘴正上方,植毛机构将U型铁钉开口朝下扣在二条第一毛料中部,毛针下压铁钉和第一毛料中部至垂直向下穿过毛嘴、且将铁钉和第一毛料中部植入植毛孔中;The first knife shell advances and sends the first wool to the top of the hair mouth. The hair planting mechanism buckles the U-shaped iron nails with the opening downwards in the middle of the two first wools, and the hair needle presses the iron nails and the middle of the first wool to vertically downwards Pass through the hair mouth, and implant the iron nail and the middle of the first wool into the pores;
第一刀壳沿第一刀壳导轨返回至第一刀壳送料口位于接料口正下方;重复上述第一毛料植毛操作,完成设定的第一毛料的植毛;The first knife housing returns along the first knife housing guide rail to the first knife housing feeding port located directly below the receiving port; repeat the above-mentioned first wool planting operation to complete the set first wool planting;
步骤三:第二毛料植毛,第二刀壳通过第二刀壳导轨运动至毛料箱出口处,毛料箱将第二毛料压入第二刀壳送料口,第二刀壳沿第二刀壳导轨前进、将第二毛料送至毛嘴正上方,植毛机构将U型铁钉开口朝下扣在第二毛料中部,毛针下压铁钉和第二毛料中部至垂直向下 穿过毛嘴、且将铁钉和第二毛料中部压入植毛孔中;Step 3: Planting the second wool, the second knife shell moves to the exit of the wool box through the second knife shell guide rail, the wool box presses the second wool into the second knife shell feeding port, and the second knife shell follows the second knife shell guide rail Go forward and send the second wool to just above the hair mouth. The hair planting mechanism buckles the U-shaped iron nail with the opening downwards in the middle of the second wool. The hair needle presses down the iron nail and the middle of the second wool until it passes through the hair mouth vertically. And press the iron nail and the middle part of the second wool into the pores of planting pores;
第二刀壳通过第二刀壳导轨返回至毛料箱出料口处;重复上述第二毛料植毛操作,完成设定的第二毛料的植毛;The second knife shell returns to the outlet of the wool box through the second knife shell guide rail; repeat the above-mentioned second wool planting operation to complete the set second wool planting;
步骤四:重复步骤二至步骤三,直至完成刷柄上多种毛料的交叉植毛。Step 4: Repeat steps 2 to 3 until the cross-flocking of various wool materials on the brush handle is completed.
本发明具有如下优点:The present invention has the following advantages:
(1)本发明采用机械自动植毛,工作效率高,成本较低,采用本发明制造的多种毛料交错分布的混合毛刷拉紧力较大,不易掉毛,不伤工件玻璃,磨毛效果较好,耐磨性较好,能减小环境条件对刷毛的腐蚀或磨损,使用寿命较长;克服了现有技术只能采用人工植毛生产混合毛刷,工作效率较低,制作的混合毛刷拉紧力较小,极易出现掉毛或顶针掉落的情况的缺点;(1) The invention adopts mechanical automatic hair planting, which has high working efficiency and low cost. The mixed brush with a variety of wool materials produced by the invention has a large tension force, is not easy to shed, does not damage the glass of the workpiece, and has a sanding effect. Better, better abrasion resistance, can reduce the corrosion or abrasion of the bristles caused by environmental conditions, and have a longer service life; it overcomes the fact that the existing technology can only use artificial hair transplantation to produce mixed hair brushes, and the work efficiency is low. The brush tension is small, and it is easy to shed hair or drop the thimble;
(2)本发明能够实现对大型多种毛料交错分布的混合毛刷的机械化生产,不仅工作人员的劳动强度小,工作效率高,而且能够使大型玻璃刷的拉紧力达到35公斤及以上,刷毛和铁钉均更加不容易脱落,且第一送毛机构的切料、送毛、植毛同步进行,提高工作效率、省时省力、节约成本,完全取代人工穿毛,值得大范围推广;(2) The present invention can realize the mechanized production of large-scale mixed brushes with a variety of wool materials staggered, not only the labor intensity of the staff is small, the work efficiency is high, but also the pulling force of the large glass brush can reach 35 kg and above. The bristles and nails are less likely to fall off, and the cutting, feeding, and planting of the first hair feeding mechanism are performed simultaneously, which improves work efficiency, saves time and effort, saves costs, completely replaces manual hair wear, and is worthy of widespread promotion;
(3)本发明植毛效率高,植一孔毛耗时0.5秒左右;本发明在一台机上就可以完成不同材质毛料的交叉植毛,本发明通过第一刀壳和第二刀壳的横向移动送毛,只需位于第一送毛机构与第二送毛机构之间的植毛机构植毛,就可以完成刷柄上多种毛料的交叉植毛;克服了现有往返式植毛机至少需要两台植毛机构实现多种毛料的交叉植毛,且植毛时需要左右横移刷柄,工序复杂,成本较高,效率较低的缺点;本发明对刷柄植不同材质毛料比往返式植毛机植毛效率高2倍以上。(3) The present invention has high flocking efficiency, and it takes about 0.5 seconds to plant one hole; the present invention can complete cross-flocking of different materials on a single machine, and the present invention uses the lateral movement of the first shell and the second shell For hair feeding, only the hair transplanting mechanism located between the first hair feeding mechanism and the second hair feeding mechanism can complete the cross transplanting of multiple hairs on the brush handle; it overcomes the need for at least two hair transplanting machines for the existing reciprocating hair transplanting machine The mechanism realizes cross-flocking of a variety of hairs, and the brush handle needs to be moved horizontally when planting hairs, which has the disadvantages of complicated procedures, higher cost, and lower efficiency; the present invention has higher efficiency for planting different materials of brush handles than the shuttle-type hair transplanter. Times more.
所述往返式植毛机为本公司2018年11月23日申请的申请号为201811393756.1,专利名称为《不同材质毛料自动往返式植毛机及其植毛方法》的专利。The reciprocating tufting machine is a patent of the application number 201811393756.1 filed by the company on November 23, 2018, and the patent name is the patent of "Automatic reciprocating tufting machine with different material wool and its tufting method".
附图说明Description of the drawings
图1为本发明整体工作结构示意图一。Figure 1 is a schematic diagram of the overall working structure of the present invention.
图2为本发明整体工作结构示意图二。Figure 2 is a second schematic diagram of the overall working structure of the present invention.
图3为本发明第一送毛机构送毛工作结构示意图。Fig. 3 is a schematic diagram of the working structure of the first hair feeding mechanism of the present invention.
图4为图3的局部示意图一。Fig. 4 is a partial schematic diagram 1 of Fig. 3.
图5为图3的局部示意图二。Fig. 5 is the second partial schematic diagram of Fig. 3.
图6为图3的后视结构示意图。Fig. 6 is a schematic diagram of the rear view of Fig. 3.
图7为本发明第一送毛机构切毛部分及送毛部分俯视结构示意图。Fig. 7 is a schematic view of the top structure of the cutting part and the hair sending part of the first hair feeding mechanism of the present invention.
图8为本发明第一送毛机构切毛部分及送毛部分剖视结构示意图。Fig. 8 is a schematic sectional view of the cutting part and the hair sending part of the first hair sending mechanism of the present invention.
图9为本发明第一送毛机构切毛部分及送毛部分仰视结构示意图。Fig. 9 is a bottom view of the structure of the cutting part and the hair sending part of the first hair sending mechanism of the present invention.
图10为本发明第一刀壳结构取毛工作结构示意图。Fig. 10 is a schematic diagram of the working structure of the first knife housing structure of the present invention.
图11为本发明第二送毛机构送毛工作结构示意图。Fig. 11 is a schematic diagram of the working structure of the second hair feeding mechanism of the present invention.
图12为图11的局部结构示意图。Fig. 12 is a partial structural diagram of Fig. 11.
图13为第一毛料植入植毛孔和第二毛料植入植毛孔结构示意图。Fig. 13 is a schematic diagram showing the structure of the first wool implanted into the pores and the second wool implanted into the pores.
图14为采用本发明植毛后的成品结构示意图。Figure 14 is a schematic diagram of the finished product structure after the present invention is used for flocking.
图中1-第一送毛机构,1.1-卷装料,1.2-送料部分,1.21-送料气缸,1.22-送料辊,1.23-送料伺服马达,1.3-中间板,1.31-第一送料口,1.4-切毛部分,1.41-定刀,1.411-滑动槽,1.412-第二送料口,1.42-动刀,1.43-切毛动刀摆臂,1.44-切毛动刀时间轮,1.45-压毛机构,1.5-支撑件,1.6-T型料架,1.7-下毛部分,1.71-下毛料槽,1.711-纵向通槽,1.712-第三送料口,1.72-接料槽结构,1.721-接料槽,1.7211-接料口,1.722-纵向送毛摆臂,1.723-纵向送毛时间轮,1.8-第一刀壳结构,1.81-第一刀壳导轨,1.82-第一刀壳,1.821-第一刀壳送料口,1.83-横向送毛摆臂,1.84-横向送毛摆臂,1.9-中板,1.10-固定板,2-第二送毛机构,2.1-毛料箱,2.2-第二刀壳结构,2.21-第二刀壳导轨,2.22-第二刀壳,2.221-第二刀壳送料口,3-植毛机构,3.1-毛针,3.2-毛嘴,4-Y轴导轨,4.1-第一支撑结构,5-X轴导轨,5.1-第一滑块,6-工作台,6.1-第二滑块,6.2-刷柄定位结构,6.21-刷柄支撑结构,6.22-刷柄锁紧机构,6.221-夹具面板,6.222-刷柄锁紧机装置,6.223-刷柄锁紧气缸,6.3-Z轴旋转马达,7-刷柄,7.1-植毛孔,8-毛料,8.1-第一毛料,8.2-第二毛料,9-底座。In the picture 1- the first feeding mechanism, 1.1- roll loading, 1.2- feeding part, 1.21- feeding cylinder, 1.22- feeding roller, 1.23- feeding servo motor, 1.3- middle plate, 1.31- first feeding port, 1.4 -Cutting part, 1.41-fixed knife, 1.411-sliding groove, 1.412-second feeding port, 1.42-moving knife, 1.43-cutting moving knife swing arm, 1.44-cutting moving knife time wheel, 1.45-pressing mechanism , 1.5- support, 1.6-T material rack, 1.7- lower hair part, 1.71- lower hair trough, 1.711-longitudinal trough, 1.712-third feed port, 1.72-receiving trough structure, 1.721-receiving trough ,1.7211-receiving port, 1.722-longitudinal feeding swing arm, 1.723-longitudinal feeding time wheel, 1.8-first knife housing structure, 1.81-first knife housing guide rail, 1.82-first knife housing, 1.821-first Knife shell feeding port, 1.83-horizontal wool feeding swing arm, 1.84-horizontal wool feeding swing arm, 1.9-medium plate, 1.10-fixed plate, 2-second wool feeding mechanism, 2.1- wool box, 2.2-second knife shell Structure, 2.21-Second knife housing guide, 2.22-Second knife housing, 2.221-Second knife housing feeding port, 3-Flocking mechanism, 3.1-hair needle, 3.2-hair mouth, 4-Y axis guide, 4.1-No. A support structure, 5-X axis guide rail, 5.1-first slider, 6-worktable, 6.1-second slider, 6.2-brush handle positioning structure, 6.21-brush handle support structure, 6.22-brush handle locking mechanism , 6.221- Fixture Panel, 6.222-Brush Handle Locking Machine Device, 6.223-Brush Handle Locking Cylinder, 6.3-Z-axis Rotating Motor, 7-Brush Handle, 7.1-Pore Planting Hole, 8-Fur Material, 8.1-First Wool, 8.2- The second wool, 9- the base.
具体实施方式detailed description
下面结合附图详细说明本发明的实施情况,但它们并不构成对本发明的限定,仅作举例而已。同时通过说明使本发明的优点更加清楚和容易理解。The following describes the implementation of the present invention in detail with reference to the accompanying drawings, but they do not constitute a limitation to the present invention, and are merely examples. At the same time, the advantages of the present invention are made clearer and easier to understand through the description.
参阅附图可知:白皮条和毛料共体植毛机,包括第一送毛机构1,第二送毛机构2,位于所述第一送毛机构1与所述第二送毛机构2之间的植毛机构3,工作台6和底座9;所述工作台6位于所述底座9上,所述第一送毛机构1、所述第二送毛机构2和所述植毛机构3均设于所述工作台6上;有Y轴导轨4通过第一支撑结构4.1设置于所述底座9上,有X轴导轨5通过第一滑块5.1滑动连接于所述Y轴导轨4上,所述工作台6下端设有与所述X轴导轨5相配合的第二滑块6.1(如图1、图2、图6所示)。With reference to the attached drawings, it can be seen that the white leather strips and wool are combined with a hair transplanter, including a first hair feeding mechanism 1, a second hair feeding mechanism 2, located between the first hair feeding mechanism 1 and the second hair feeding mechanism 2. The hair planting mechanism 3, the work table 6 and the base 9; the work table 6 is located on the base 9, the first hair feeding mechanism 1, the second hair feeding mechanism 2 and the hair planting mechanism 3 are all set in the The workbench 6; a Y-axis guide rail 4 is set on the base 9 through a first support structure 4.1, an X-axis guide rail 5 is slidably connected to the Y-axis guide rail 4 through a first slider 5.1, the work The lower end of the table 6 is provided with a second sliding block 6.1 (as shown in Fig. 1, Fig. 2, and Fig. 6) that cooperates with the X-axis guide rail 5.
所述工作台6上设有刷柄定位结构6.2,有Z轴旋转马达6.3设置于所述刷柄定位结构6.2上;所述刷柄定位结构6.2包括刷柄支撑结构6.21和刷柄锁紧机构6.22,所述刷柄锁紧机构6.22包括夹具面板6.221、刷柄锁紧机装置6.222和刷柄锁紧气缸6.223,所述锁紧气缸6.223设于所述刷柄支撑结构6.21上,多个刷柄锁紧机装置6.222均布在所述夹具面板6.221上(如图1、图2所示)。The workbench 6 is provided with a brush handle positioning structure 6.2, and a Z-axis rotating motor 6.3 is arranged on the brush handle positioning structure 6.2; the brush handle positioning structure 6.2 includes a brush handle support structure 6.21 and a brush handle locking mechanism 6.22. The brush handle locking mechanism 6.22 includes a clamp panel 6.221, a brush handle locking device 6.222, and a brush handle locking cylinder 6.223. The locking cylinder 6.223 is arranged on the brush handle support structure 6.21, and a plurality of brushes The handle locking device 6.222 is evenly distributed on the fixture panel 6.221 (as shown in Figure 1 and Figure 2).
所述第一送毛机构1包括卷装料1.1、送料部分1.2、中间板1.3、切毛部分1.4、支撑件1.5、T型料架1.6、下毛部分1.7、第一刀壳结构1.8、中板1.9和固定板1.10;所述中间板1.3通过支撑件1.5固定在中板1.9上,所述固定板1.10通过支撑件1.5固定在中板1.9上,有横向送毛时间轮1.84位于固定板1.10与中板1.9之间;所述T型料架1.6固定在中间板1.3上,所述卷装料1.1安装在T型料架1.6横向两端上;所述切毛部分1.4与所述中间板1.3呈平行设置、且固定在所述中间板1.3下端面;所述下毛部分1.7与所述中间板1.3呈垂直设置、且固定在所述中间板1.3侧端面(如图3、图4、图5、图7、图8、图9、图10所示)。The first hair feeding mechanism 1 includes a roll material 1.1, a feeding part 1.2, an intermediate plate 1.3, a cutting part 1.4, a supporting member 1.5, a T-shaped material rack 1.6, a lower hair part 1.7, a first knife shell structure 1.8, a middle plate Plate 1.9 and fixed plate 1.10; the middle plate 1.3 is fixed on the middle plate 1.9 by a support 1.5, the fixed plate 1.10 is fixed on the middle plate 1.9 by a support 1.5, and a transverse hair sending time wheel 1.84 is located on the fixed plate 1.10 Between the T-shaped material rack 1.6 and the middle plate 1.9; the T-shaped material rack 1.6 is fixed on the intermediate plate 1.3, and the roll material 1.1 is installed on the transverse ends of the T-shaped material rack 1.6; the cutting portion 1.4 and the intermediate plate 1.3 is arranged in parallel and is fixed on the lower end surface of the intermediate plate 1.3; the lower hair portion 1.7 is arranged perpendicular to the intermediate plate 1.3 and is fixed on the side end surface of the intermediate plate 1.3 (as shown in Figure 3, Figure 4, Figure 5, Figure 7, Figure 8, Figure 9, Figure 10).
所述送料部分1.2位于卷装料1.1与中间板1.3之间;二个所述卷装料1.1穿过送料部分1.2后呈平行状态;二个所述卷装料1.1同步自上而下穿过所述送料部分1.2、所述中间板1.3和所述切毛部分1.4,且通过切毛部分1.4切成二条条卷装料;二条所述条卷装料通过切毛部分1.4推送至下毛部分1.7、且通过第一刀壳结构1.8压入所述植毛机构3;The feeding part 1.2 is located between the roll material 1.1 and the intermediate plate 1.3; the two roll materials 1.1 pass through the feeding part 1.2 and then become parallel; the two roll materials 1.1 pass through simultaneously from top to bottom The feeding part 1.2, the intermediate plate 1.3 and the cutting part 1.4 are cut into two strips through the cutting part 1.4; the two strips are pushed to the undercut part through the cutting part 1.4 1.7, and press into the hair planting mechanism 3 through the first knife shell structure 1.8;
所述送料部分1.2包括送料气缸1.21、送料辊1.22、送料伺服马达1.23,所述送料辊1.22有二个,二个所述送料辊1.22呈间隔设置,所述中间板1.3上设置有第一送料口1.31;所述送料部分1.2通过所述支撑件1.5固定在中间板1.3上(如图3、图6、图10所示)。The feeding part 1.2 includes a feeding cylinder 1.21, a feeding roller 1.22, and a feeding servo motor 1.23. There are two feeding rollers 1.22, the two feeding rollers 1.22 are arranged at intervals, and the intermediate plate 1.3 is provided with a first feeding Port 1.31; The feeding part 1.2 is fixed on the intermediate plate 1.3 by the support 1.5 (as shown in Figure 3, Figure 6, Figure 10).
所述切毛部分1.4包括定刀1.41、动刀1.42、切毛动刀摆臂1.43、切毛动刀时间轮1.44和压毛机构1.45,所述动刀1.42通过切毛动刀摆臂1.43连接于所述切毛动刀时间轮1.44上;压毛机构1.45位于所述动刀1.42上方(如图7所示);The hair cutting part 1.4 includes a fixed knife 1.41, a movable knife 1.42, a hair-cutting movable knife swing arm 1.43, a hair-cutting movable knife time wheel 1.44, and a hair pressing mechanism 1.45. The movable knife 1.42 is connected by the hair-cutting movable knife swing arm 1.43 On the time wheel 1.44 of the hair cutting movable knife; the hair pressing mechanism 1.45 is located above the movable knife 1.42 (as shown in Figure 7);
所述定刀1.41通过连接支点固定在中间板1.3的下端面上;所述定刀1.41上设置有与动刀1.42相配合的滑动槽1.411;所述动刀1.42滑动连接于滑动槽1.411内;所述定刀1.41上端设置有与第一送料口1.31相对应的第二送料口1.412(如图3、图7、图8、图9、图10所示);二条所述卷装料1.1同步自上而下穿过所述第一送料口1.31和第二送料口1.412,进入所述定刀1.41中;The fixed knife 1.41 is fixed on the lower end surface of the intermediate plate 1.3 through the connecting fulcrum; the fixed knife 1.41 is provided with a sliding groove 1.411 that cooperates with the movable knife 1.42; the movable knife 1.42 is slidably connected in the sliding groove 1.411; The upper end of the fixed knife 1.41 is provided with a second feeding port 1.412 corresponding to the first feeding port 1.31 (as shown in Figure 3, Figure 7, Figure 8, Figure 9, Figure 10); the two coils 1.1 are synchronized Pass through the first feeding port 1.31 and the second feeding port 1.412 from top to bottom, and enter the fixed knife 1.41;
所述切毛动刀时间轮1.44通过切毛动刀摆臂1.43带动动刀1.42在滑动槽1.411内横 向运动(如图6、图7、图9所示),二条所述卷装料1.1通过横向运动的动刀1.42切断呈二条条卷装料,二条所述条卷装料呈平行设置。The cutting movable knife time wheel 1.44 drives the movable knife 1.42 to move laterally in the sliding groove 1.411 through the cutting movable knife swing arm 1.43 (as shown in Figure 6, Figure 7, Figure 9), and the two rolls 1.1 pass The transversely moving movable knife 1.42 cuts into two strips and the two strips are arranged in parallel.
所述下毛部分1.7包括下毛料槽1.71和接料槽结构1.72,所述接料槽结构1.72包括接料槽1.721、纵向送毛摆臂1.722和纵向送毛时间轮1.723,所述接料槽1.721通过纵向送毛摆臂1.722连接于纵向送毛时间轮1.723上(如图3、图4、图5、图7、图8、图9、图10所示);The lower hair portion 1.7 includes a lower hair trough 1.71 and a receiving trough structure 1.72. The receiving trough structure 1.72 includes a receiving trough 1.721, a longitudinal feeding swing arm 1.722 and a longitudinal feeding time wheel 1.723, the receiving trough 1.721 is connected to the longitudinal hair sending time wheel 1.723 through the longitudinal hair sending swing arm 1.722 (as shown in Figure 3, Figure 4, Figure 5, Figure 7, Figure 8, Figure 9, Figure 10);
所述下毛料槽1.71上设有纵向通槽1.711,所述接料槽1.721滑动连接于所述纵向通槽1.711内;所述接料槽1.721下端设置有接料口1.7211(如图7、图8、图9所示),所述接料口1.721与二条所述条卷装料相配合;The lower wool trough 1.71 is provided with a longitudinal through groove 1.711, and the material receiving groove 1.721 is slidably connected in the longitudinal through groove 1.711; the lower end of the material receiving groove 1.721 is provided with a material receiving port 1.7211 (as shown in Figure 7, Figure 8. As shown in Figure 9), the material receiving port 1.721 is matched with the two strips of the coil;
所述下毛料槽1.71侧面上设置有与所述定刀1.41相连通的第三送料口1.712,所述第三送料口1.712与所述纵向通槽1.711垂直连通(如图8所示);二条所述条卷装料通过横向运动的动刀1.42推动,同步通过所述滑动槽1.411、第三送料口1.712、推入接料槽1.721的接料口1.7211中;A third feeding port 1.712 communicating with the fixed knife 1.41 is provided on the side of the lower wool trough 1.71, and the third feeding port 1.712 is vertically connected with the longitudinal through groove 1.711 (as shown in Figure 8); two The strip roll is pushed by the laterally moving movable knife 1.42, synchronously passes through the sliding groove 1.411, the third feeding port 1.712, and is pushed into the receiving port 1.7211 of the receiving groove 1.721;
所述纵向送毛时间轮1.723通过纵向送毛摆臂1.722带动接料槽1.721在所述纵向通槽1.711中移动(如图3、图6所示)。The longitudinal hair sending time wheel 1.723 drives the material receiving groove 1.721 to move in the longitudinal through groove 1.711 through the longitudinal hair sending swing arm 1.722 (as shown in Figure 3 and Figure 6).
所述第一刀壳结构1.8包括第一刀壳导轨1.81、第一刀壳1.82、横向送毛摆臂1.83和横向送毛时间轮1.84,所述第一刀壳1.82与所述第一刀壳导轨1.81滑动连接;有第一刀壳送料口1.821设于所述第一刀壳1.82一端;所述第一刀壳1.82通过所述横向送毛摆臂1.83与所述横向送毛时间轮1.84连接(如图3、图4、图5、图10所示);毛料通过第一刀壳送料口1.821压入所述植毛机构3。The first knife housing structure 1.8 includes a first knife housing guide rail 1.81, a first knife housing 1.82, a lateral hair feeding swing arm 1.83, and a lateral hair feeding time wheel 1.84. The first knife housing 1.82 and the first knife housing The guide rail 1.81 is slidably connected; there is a first knife housing feed port 1.821 at one end of the first knife housing 1.82; the first knife housing 1.82 is connected to the lateral hair feeding time wheel 1.84 through the lateral hair feeding swing arm 1.83 (As shown in Figure 3, Figure 4, Figure 5, Figure 10); the wool is pressed into the hair planting mechanism 3 through the first knife housing feeding port 1.821.
所述第二送毛机构2包括毛料箱2.1和第二刀壳结构2.2,所述毛料箱2.1位于所述第二刀壳结构2.2上方;The second hair feeding mechanism 2 includes a wool box 2.1 and a second knife shell structure 2.2, and the wool box 2.1 is located above the second knife shell structure 2.2;
所述第二刀壳结构2.2包括第二刀壳导轨2.21和第二刀壳2.22,所述第二刀壳2.22与所述第二刀壳导轨2.21滑动连接;有第二刀壳送料口2.221设于所述第二刀壳2.22一端;毛料通过第二刀壳送料口2.221压入所述植毛机构3(如图3、图11所示)。The second knife housing structure 2.2 includes a second knife housing guide rail 2.21 and a second knife housing 2.22, and the second knife housing 2.22 is slidably connected to the second knife housing guide rail 2.21; there is a second knife housing feed port 2.221. At one end of the second knife shell 2.22; wool is pressed into the hair planting mechanism 3 through the second knife shell feed opening 2.221 (as shown in Figure 3 and Figure 11).
所述植毛机构3包括毛针3.1和毛嘴3.2,所述毛针3.1位于所述毛嘴3.2正上方;所述第一刀壳1.82和所述第二刀壳2.22均设于所述毛针3.1与所述毛嘴3.2之间,所述第一刀壳1.82与所述第二刀壳2.22呈横向间隔设置、且与所述毛针3.1呈垂直设置(如图3、图10、图11所示)。The hair planting mechanism 3 includes a hair needle 3.1 and a hair mouth 3.2, the hair needle 3.1 is located directly above the hair mouth 3.2; the first knife shell 1.82 and the second knife shell 2.22 are both provided on the hair needle 3.1 and the hair mouth 3.2, the first knife shell 1.82 and the second knife shell 2.22 are arranged laterally spaced apart, and are arranged perpendicular to the hair needle 3.1 (as shown in Figure 3, Figure 10, Figure 11 Shown).
所述的白皮条和毛料共体植毛机的植毛方法,包括如下步骤:The hair transplanting method of the white leather strip and woolen hair transplanter includes the following steps:
毛料8包括第一毛料8.1和第二毛料8.2;Wool 8 includes a first wool 8.1 and a second wool 8.2;
步骤一:将刷柄7安装在夹具面板6.221上,调节锁紧气缸6.223控制刷柄锁紧机装置6.222将刷柄7紧锁在夹具面板6.221上,调节控制刷柄7的工作角度(如图1、图2所示);Step 1: Install the brush handle 7 on the fixture panel 6.221, adjust the locking cylinder 6.223 to control the brush handle locking device 6.222 to lock the brush handle 7 on the fixture panel 6.221, adjust the working angle of the control brush handle 7 (as shown in the figure) 1. As shown in Figure 2);
步骤二:第一毛料植毛,第一刀壳1.82通过第一刀壳导轨1.81运动至下毛料槽1.71下方,接料口1.7211将第一毛料8.1压入第一刀壳送料口1.821中(如图4所示);Step 2: The first wool is planted, the first knife shell 1.82 moves to the bottom of the lower wool trough 1.71 through the first knife shell guide 1.81, the receiving port 1.7211 presses the first wool 8.1 into the first knife shell feeding port 1.821 (as shown in the figure) 4);
第一刀壳1.82前进、将第一毛料8.1送至毛嘴3.2正上方,植毛机构3将U型铁钉开口朝下扣在二条第一毛料8.1中部,毛针3.1下压铁钉和第一毛料8.1中部至垂直向下穿过毛嘴3.2、且将铁钉和第一毛料8.1中部植入植毛孔7.1中(如图3、图5、图13所示);The first knife shell 1.82 advances and sends the first wool material 8.1 to just above the hair nozzle 3.2. The hair planting mechanism 3 buckles the U-shaped iron nail opening downwards in the middle of the two first wool material 8.1, and the hair needle 3.1 presses down the iron nail and the first hair material. The middle part of the wool material 8.1 passes vertically downward through the mouthpiece 3.2, and the iron nail and the middle part of the first wool material 8.1 are implanted into the pore 7.1 (as shown in Figure 3, Figure 5, Figure 13);
第一刀壳1.82沿第一刀壳导轨1.81返回至第一刀壳送料口1.821位于接料口1.7211正下方;重复上述第一毛料植毛操作,完成设定的第一毛料8.1的植毛(如图3、图4、图5、图10、图13所示);The first knife housing 1.82 returns along the first knife housing guide rail 1.81 to the first knife housing feeding port 1.821, which is located directly below the receiving port 1.7211; repeat the above first wool planting operation to complete the set first wool planting 8.1 (as shown in the figure) 3. As shown in Figure 4, Figure 5, Figure 10, and Figure 13);
步骤三:第二毛料植毛,第二刀壳2.22通过第二刀壳导轨2.21运动至毛料箱2.1出口处,毛料箱2.1将第二毛料8.2压入第二刀壳送料口2.221,第二刀壳2.22沿第二刀壳导轨2.21前进、将第二毛料8.2送至毛嘴3.2正上方,植毛机构3将U型铁钉开口朝下扣在第二毛料8.2中部,毛针3.1下压铁钉和第二毛料8.2中部至垂直向下穿过毛嘴3.2、且将铁钉和第二毛料8.2中部压入植毛孔7.1中(如11、图13所示);Step 3: Planting the second wool, the second knife shell 2.22 moves to the outlet of the wool box 2.1 through the second knife shell guide rail 2.21, the wool box 2.1 presses the second wool 8.2 into the second knife shell feeding port 2.221, the second knife shell 2.22 Move forward along the second knife shell guide rail 2.21, send the second wool 8.2 to just above the hair nozzle 3.2, the hair planting mechanism 3 buckles the U-shaped iron nail opening downwards in the middle of the second wool 8.2, and the hair needle 3.1 presses the iron nail and The middle part of the second wool material 8.2 passes through the hair mouth 3.2 vertically downward, and the iron nail and the middle part of the second wool material 8.2 are pressed into the pore 7.1 (as shown in 11 and Figure 13);
第二刀壳2.22通过第二刀壳导轨2.21返回至毛料箱2.1出料口处;重复上述第二毛料植毛操作,完成设定的第二毛料8.2的植毛(如图11、图12所示);The second knife shell 2.22 returns to the outlet of the wool material box 2.1 through the second knife shell guide rail 2.21; repeat the above second wool planting operation to complete the set second wool planting 8.2 (as shown in Figure 11 and Figure 12) ;
步骤四:重复步骤二至步骤三,直至完成刷柄7上多种毛料的交叉植毛(如图14所示)。Step 4: Repeat steps 2 to 3 until the cross-flocking of various wool materials on the brush handle 7 is completed (as shown in Figure 14).
实施例1Example 1
采用本发明对圆盘玻璃刷柄进行不同材质毛料的植毛进行详细说明,对本发明应用于其它刷柄同样具有指导作用。The application of the present invention to the flocking of the disc glass brush handle with different materials of wool is described in detail, which also has a guiding effect on the application of the present invention to other brush handles.
本实施例圆盘玻璃刷柄的交叉植毛设定为:径向间隔设置的二排第一毛料8.1之间设有一排第二毛料8.2,第一毛料为方形塑料条,方形塑料条耐磨性较好,磨毛效果较好;第二毛料8.2为猪毛,猪毛柔软,磨毛效果较好,能减小环境条件对刷毛的腐蚀或磨损,使用寿命较长。所述猪毛为客户提供,一般市场上均有售。The cross-flocking of the disc glass brush handle in this embodiment is set as: a row of second wool 8.2 is arranged between two rows of first wools 8.1 arranged radially apart. The first wool is a square plastic strip, and the square plastic strip has abrasion resistance Better, better sanding effect; second wool 8.2 is pig hair, pig hair is soft, better sanding effect, can reduce the corrosion or wear of bristles caused by environmental conditions, and has a longer service life. The pig hair is provided to customers and is generally available in the market.
本发明中卷装料的长度和厚度均为固定值,通过本发明的切毛部分1.4按设定的宽度切 成等宽的条卷装料,条卷装料的厚度与宽度可设为相同值,条卷装料的长度与卷装料的长度相等、且均大于厚度,条卷装料的长度、厚度、宽度的单位均为毫米;本发明中卷装料为客户提供,一般市场上均有售。In the present invention, the length and thickness of the packaged material are both fixed values. The cutting part 1.4 of the present invention is used to cut into a strip of equal width according to the set width. The thickness and width of the packaged material can be set to be the same The length of the coiled material is equal to and greater than the thickness of the coiled material. The length, thickness, and width of the coiled material are in millimeters; the coiled material in the present invention is provided by customers, and is generally available in the market. All are sold.
毛料8包括第一毛料8.1和第二毛料8.2;Wool 8 includes a first wool 8.1 and a second wool 8.2;
步骤一:将刷柄7安装在夹具面板6.221上,调节锁紧气缸6.223控制刷柄锁紧机装置6.222将刷柄7紧锁在夹具面板6.221上,调节控制刷柄7的工作角度;Step 1: Install the brush handle 7 on the fixture panel 6.221, adjust the locking cylinder 6.223 to control the brush handle locking device 6.222 to lock the brush handle 7 on the fixture panel 6.221, and adjust the working angle of the control brush handle 7;
步骤二:第一毛料植毛,第一刀壳1.82通过第一刀壳导轨1.81运动至下毛料槽1.71下方,接料口1.7211将第一毛料8.1压入第一刀壳送料口1.821中;Step 2: Planting the first wool, the first knife shell 1.82 moves under the lower wool trough 1.71 through the first knife shell guide 1.81, the receiving port 1.7211 presses the first wool 8.1 into the first knife shell feeding port 1.821;
送料:送料部分1.2上的送料伺服马达带动二个送料辊1.22呈相反方向转动,送料辊1.22带动卷装料1.1向下移动;二条卷装料1.1穿过二个送料辊1.22后呈平行状态;穿过送料辊1.22的二条卷装料1.1向下依次穿过位于中间板1.3上的第一送料口1.31和位于切毛部分1.4中定刀1.41上的第二送料口1.412、进入到切毛部分1.4的定刀1.41中;压毛机构1.45将待切毛料上方推至定刀1.41内侧壁至将毛料压至定刀1.41内壁上,固定毛料,便于动刀切料;Feeding: The feeding servo motor on the feeding part 1.2 drives the two feeding rollers 1.22 to rotate in opposite directions, and the feeding roller 1.22 drives the package 1.1 to move downward; the two packages 1.1 pass through the two feed rollers 1.22 and then become parallel; The two rolls 1.1 passing through the feeding roller 1.22 pass downwards through the first feeding port 1.31 located on the intermediate plate 1.3 and the second feeding port 1.412 located on the fixed knife 1.41 in the cutting section 1.4, and enter the cutting section 1.4 fixed knife 1.41; the pressing mechanism 1.45 pushes the wool to be cut to the inner wall of the fixed knife 1.41 to press the wool to the inner wall of the fixed knife 1.41, fix the wool, and facilitate the cutting of the moving knife;
切料:切毛部分1.4中的切毛动刀时间轮1.44通过切毛动刀摆臂1.43带动动刀1.42在滑动槽1.411内横向运动、将伸入定刀1.41内的二条卷装料1.1切断呈二条条卷装料(所述条卷装料为方形塑料条,为第一毛料),二条第一毛料8.1呈平行状态;Cutting material: the cutting moving knife time wheel 1.44 in the cutting part 1.4 drives the moving knife 1.42 to move laterally in the sliding groove 1.411 through the cutting arm 1.43, and cuts the two rolls of material 1.1 extending into the fixed knife 1.41 It is loaded in two strips (the strip is a square plastic strip and is the first wool), and the two first wools 8.1 are in a parallel state;
横向送料:切毛动刀摆臂1.43带动动刀1.42在滑动槽1.411内横向运动,动刀1.42将二条第一毛料8.1推出滑动槽1.411、通过下毛部分1.7上的第三送料口1.712将二条第一毛料8.1送入接料槽1.721下端的接料口1.7211中;Lateral feeding: The swing arm 1.43 of the shaving movable knife drives the movable knife 1.42 to move laterally in the sliding groove 1.411, and the movable knife 1.42 pushes the two first wools 8.1 out of the sliding groove 1.411, and passes the third feeding port 1.712 on the lower hair part 1.7 to pull the two The first wool material 8.1 is fed into the material receiving port 1.7211 at the lower end of the material receiving groove 1.721;
纵向送料:纵向送毛时间轮1.723通过纵向送毛摆臂1.722带动接料槽1.721在纵向通槽1.711中纵向移动,向下运动的接料口1.7211将二条第一毛料8.1压入第一刀壳送料口1.821,第一刀壳1.82前进、将第一毛料8.1送至毛嘴3.2正下方,植毛机构3将U型铁钉开口朝下扣在二条第一毛料8.1中部,毛针3.1下压铁钉和第一毛料8.1中部至垂直向下穿过毛嘴3.2、且将铁钉和第一毛料8.1中部植入植毛孔7.1中;Longitudinal feeding: The longitudinal feeding time wheel 1.723 drives the receiving trough 1.721 to move longitudinally in the longitudinal through groove 1.711 through the longitudinal feeding swing arm 1.722, and the downward moving receiving opening 1.7211 presses the two first wools 8.1 into the first knife shell Feeding port 1.821, the first knife shell 1.82 advances, and the first wool material 8.1 is sent to just below the hair nozzle 3.2, the hair transplanting mechanism 3 buckles the U-shaped iron nail opening down in the middle of the two first wool material 8.1, and the hair needle 3.1 presses the iron down The nails and the first wool material 8.1 pass through the mouth 3.2 vertically to the middle part, and the iron nails and the first wool material 8.1 are inserted into the pore 7.1;
第一刀壳1.82前进、将第一毛料8.1送至毛嘴3.2正上方,植毛机构3将U型铁钉开口朝下扣在二条第一毛料8.1中部,毛针3.1下压铁钉和第一毛料8.1中部至垂直向下穿过毛嘴3.2、且将铁钉和第一毛料8.1中部植入植毛孔7.1中;The first knife shell 1.82 advances and sends the first wool material 8.1 to just above the hair nozzle 3.2. The hair planting mechanism 3 buckles the U-shaped iron nail opening downwards in the middle of the two first wool material 8.1, and the hair needle 3.1 presses down the iron nail and the first hair material. The middle part of the wool material 8.1 passes through the hair mouth 3.2 vertically downward, and the iron nail and the middle part of the first wool material 8.1 are implanted into the pore 7.1;
第一刀壳1.82沿第一刀壳导轨1.81返回至第一刀壳送料口1.821位于接料口1.7211 正下方;重复上述第一毛料植毛操作,完成设定的第一毛料8.1的植毛;The first knife housing 1.82 returns along the first knife housing guide rail 1.81 to the first knife housing feeding port 1.821 which is located directly below the receiving port 1.7211; repeat the above-mentioned first wool planting operation to complete the set first wool planting 8.1;
步骤三:第二毛料植毛,第二刀壳2.22通过第二刀壳导轨2.21运动至毛料箱2.1出口处,毛料箱2.1将第二毛料8.2压入第二刀壳送料口2.221,第二刀壳2.22沿第二刀壳导轨2.21前进、将第二毛料8.2送至毛嘴3.2正上方,植毛机构3将U型铁钉开口朝下扣在第二毛料8.2中部,毛针3.1下压铁钉和第二毛料8.2中部至垂直向下穿过毛嘴3.2、且将铁钉和第二毛料8.2中部压入植毛孔7.1中;Step 3: Planting the second wool, the second knife shell 2.22 moves to the outlet of the wool box 2.1 through the second knife shell guide rail 2.21, the wool box 2.1 presses the second wool 8.2 into the second knife shell feeding port 2.221, the second knife shell 2.22 Move forward along the second knife shell guide rail 2.21, send the second wool 8.2 to just above the hair nozzle 3.2, the hair planting mechanism 3 buckles the U-shaped iron nail opening downwards in the middle of the second wool 8.2, and the hair needle 3.1 presses the iron nail and The middle part of the second wool material 8.2 passes vertically downward through the mouthpiece 3.2, and the iron nail and the middle part of the second wool material 8.2 are pressed into the pore 7.1;
第二刀壳2.22通过第二刀壳导轨2.21返回至毛料箱2.1出料口处;重复上述第二毛料植毛操作,完成设定的第二毛料8.2的植毛;The second knife shell 2.22 returns to the outlet of the wool material box 2.1 through the second knife shell guide rail 2.21; repeats the above-mentioned second wool planting operation to complete the set second wool planting 8.2;
步骤四:重复步骤二至步骤三,直至完成刷柄7上多种毛料的交叉植毛。Step 4: Repeat steps 2 to 3 until the cross-flocking of various wool materials on the brush handle 7 is completed.
结论:本发明植毛效率高,植一孔毛耗时0.5秒左右;本发明在一台机上就可以完成不同材质毛料的交叉植毛,本发明通过第一刀壳和第二刀壳的横向移动送毛,只需位于第一送毛机构与第二送毛机构之间的植毛机构植毛,就可以完成刷柄上多种毛料的交叉植毛;采用本发明制得的混合毛刷拉紧力较大,不易掉毛。Conclusion: The present invention has high efficiency of planting hair, and it takes about 0.5 seconds to plant one hole; the present invention can complete the cross planting of different materials on one machine, and the present invention is fed by the lateral movement of the first shell and the second shell. For the hair, only the hair transplanting mechanism located between the first hair feeding mechanism and the second hair feeding mechanism can complete the cross-flocking of various hair materials on the brush handle; the mixed hair brush made by the present invention has higher tension force , Not easy to shed hair.
本发明所述的第二送毛机构为现有技术。The second hair feeding mechanism of the present invention is the prior art.
在公开号为CN109171175A的专利申请中已公开第一送毛机构和植毛机构的相关内容,该专利为本公司于2018年09月12日申请。The relevant content of the first hair delivery mechanism and the hair planting mechanism has been disclosed in the patent application with the publication number CN109171175A. The patent was filed by the company on September 12, 2018.
第一送毛机构、第二送毛机构和植毛机构内容在本公司2018年11月23日申请的申请号为201811393756.1,专利名称为《不同材质毛料自动往返式植毛机及其植毛方法》的专利文件中有记载。The contents of the first hair delivery mechanism, the second hair delivery mechanism and the hair planting mechanism were filed by our company on November 23, 2018. The application number is 201811393756.1, and the patent name is the patent of "Automatic reciprocating hair transplanting machine with different materials and its hair transplanting method" It is recorded in the file.
实施例2Example 2
同实施例1,不同之处在于:本实施例圆盘玻璃刷柄的交叉植毛设定为:径向间隔设置的二排第一毛料8.1之间设有二排第二毛料8.2;步骤三完成二排第二毛料8.2的植毛。Same as embodiment 1, the difference lies in that: the cross-flocking of the disc glass brush handle in this embodiment is set as: two rows of first wools 8.1 arranged at radial intervals are provided with two rows of second wools 8.2; step three is completed Two rows of second wool 8.2 planting hair.
结论:本发明植毛效率高,植一孔毛耗时0.5秒左右;本发明在一台机上就可以完成不同材质毛料的交叉植毛,本发明通过第一刀壳和第二刀壳的横向移动送毛,只需位于第一送毛机构与第二送毛机构之间的植毛机构植毛,就可以完成刷柄上多种毛料的交叉植毛;采用本发明制得的混合毛刷拉紧力较大,不易掉毛。Conclusion: The present invention has high efficiency of planting hair, and it takes about 0.5 seconds to plant one hole; the present invention can complete the cross planting of different materials on one machine, and the present invention is fed by the lateral movement of the first shell and the second shell. For the hair, only the hair transplanting mechanism located between the first hair feeding mechanism and the second hair feeding mechanism can complete the cross-flocking of various hair materials on the brush handle; the mixed hair brush made by the present invention has higher tension force , Not easy to shed hair.
实施例3Example 3
同实施例1,不同之处在于:本实施例圆盘玻璃刷柄的交叉植毛设定为:圆周上二圈间隔设置的第一毛料8.1之间设有一圈第二毛料8.2。The difference is that the cross-flocking of the disc glass brush handle of this embodiment is set as: a circle of second wool 8.2 is arranged between the first wool 8.1 arranged in two circles on the circumference.
结论:本发明植毛效率高,植一孔毛耗时0.5秒左右;本发明在一台机上就可以完成不同材质毛料的交叉植毛,本发明通过第一刀壳和第二刀壳的横向移动送毛,只需位于第一送毛机构与第二送毛机构之间的植毛机构植毛,就可以完成刷柄上多种毛料的交叉植毛;采用本发明制得的混合毛刷拉紧力较大,不易掉毛。Conclusion: The present invention has high efficiency of planting hair, and it takes about 0.5 seconds to plant one hole; the present invention can complete the cross planting of different materials on one machine, and the present invention is fed by the lateral movement of the first shell and the second shell. For the hair, only the hair transplanting mechanism located between the first hair feeding mechanism and the second hair feeding mechanism can complete the cross-flocking of various hair materials on the brush handle; the mixed hair brush made by the present invention has higher tension force , Not easy to shed hair.
本发明还可以根据实际生产的需要设计成其它交叉植毛形式。The invention can also be designed into other cross-flocking forms according to actual production needs.
现将本发明所述的白皮条和毛料共体植毛机及其植毛方法与现有的毛料交错分布的混合毛刷植毛现有为手工交叉植毛相比较,其对比结果入如下:Now compare the white leather strips and wool fabric grafting machine of the present invention and its grafting method with the prior art cross-distributed hybrid brush grafting by hand. The comparison results are as follows:
Figure PCTCN2019107507-appb-000001
Figure PCTCN2019107507-appb-000001
由上表可知:本发明所述的白皮条和毛料共体植毛机及其植毛方法与现有的毛料交错分布的混合毛刷植毛相比,采用本发明植毛机构及其植毛方法,混合毛刷不易掉毛,工作效率较高,耗费人工较少,成本较低。From the above table, it can be seen that the white leather strip and wool fabric planting machine and the method for planting the hairs of the present invention are compared with the existing hybrid brush planting with staggered hairs. The planting mechanism and the method for planting the hairs of the present invention are adopted. Not easy to shed hair, high work efficiency, less labor and lower cost.
其它未说明的部分均属于现有技术。Other unspecified parts belong to the prior art.

Claims (10)

  1. 白皮条和毛料共体植毛机,其特征在于:包括第一送毛机构(1),第二送毛机构(2),位于所述第一送毛机构(1)与所述第二送毛机构(2)之间的植毛机构(3),工作台(6)和底座(9);所述工作台(6)位于所述底座(9)上,所述第一送毛机构(1)、所述第二送毛机构(2)和所述植毛机构(3)均设于所述工作台(6)上;有Y轴导轨(4)通过第一支撑结构(4.1)设置于所述底座(9)上,有X轴导轨(5)通过第一滑块(5.1)滑动连接于所述Y轴导轨(4)上,所述工作台(6)下端设有与所述X轴导轨(5)相配合的第二滑块(6.1)。The white leather strip and wool hair transplanting machine is characterized in that it comprises a first hair feeding mechanism (1), a second hair feeding mechanism (2), and is located between the first hair feeding mechanism (1) and the second hair feeding mechanism (1). The hair planting mechanism (3), the workbench (6) and the base (9) between the mechanisms (2); the workbench (6) is located on the base (9), and the first hair feeding mechanism (1) , The second hair sending mechanism (2) and the hair planting mechanism (3) are both set on the worktable (6); a Y-axis guide rail (4) is set on the workbench (4) through the first support structure (4.1) On the base (9), an X-axis guide rail (5) is slidably connected to the Y-axis guide rail (4) through a first sliding block (5.1), and the lower end of the worktable (6) is provided with the X-axis guide rail (5) The matched second sliding block (6.1).
  2. 根据权利要求1所述的白皮条和毛料共体植毛机,其特征在于:所述工作台(6)上设有刷柄定位结构(6.2),有Z轴旋转马达(6.3)设置于所述刷柄定位结构(6.2)上;所述刷柄定位结构(6.2)包括刷柄支撑结构(6.21)和刷柄锁紧机构(6.22),所述刷柄锁紧机构(6.22)包括夹具面板(6.221)、刷柄锁紧机装置(6.222)和刷柄锁紧气缸(6.223),所述锁紧气缸(6.223)设于所述刷柄支撑结构(6.21)上,多个刷柄锁紧机装置(6.222)均布在所述夹具面板(6.221)上。The white leather strip and wool co-organized hair transplanter according to claim 1, characterized in that: the worktable (6) is provided with a brush handle positioning structure (6.2), and a Z-axis rotating motor (6.3) is provided on the The brush handle positioning structure (6.2); the brush handle positioning structure (6.2) includes a brush handle support structure (6.21) and a brush handle locking mechanism (6.22), and the brush handle locking mechanism (6.22) includes a clamp panel ( 6.221), a brush handle locking device (6.222) and a brush handle locking cylinder (6.223), the locking cylinder (6.223) is arranged on the brush handle support structure (6.21), a plurality of brush handle locking machines The devices (6.222) are evenly distributed on the fixture panel (6.221).
  3. 根据权利要求1或2所述的白皮条和毛料共体植毛机,其特征在于:所述第一送毛机构(1)包括卷装料(1.1)、送料部分(1.2)、中间板(1.3)、切毛部分(1.4)、支撑件(1.5)、T型料架(1.6)、下毛部分(1.7)、第一刀壳结构(1.8)、中板(1.9)和固定板(1.10);所述中间板(1.3)通过支撑件(1.5)固定在中板(1.9)上,所述固定板(1.10)通过支撑件(1.5)固定在中板(1.9)上,有横向送毛时间轮(1.84)位于固定板(1.10)与中板(1.9)之间;所述T型料架(1.6)固定在中间板(1.3)上,所述卷装料(1.1)安装在T型料架(1.6)横向两端上;所述切毛部分(1.4)与所述中间板(1.3)呈平行设置、且固定在所述中间板(1.3)下端面;所述下毛部分(1.7)与所述中间板(1.3)呈垂直设置、且固定在所述中间板(1.3)侧端面。The white leather strip and woollen hair transplanter according to claim 1 or 2, characterized in that: the first hair feeding mechanism (1) comprises a roll loading (1.1), a feeding part (1.2), and an intermediate plate (1.3) ), cutting part (1.4), support (1.5), T-shaped material rack (1.6), lower hair part (1.7), first shell structure (1.8), middle plate (1.9) and fixed plate (1.10) The middle plate (1.3) is fixed on the middle plate (1.9) by the support (1.5), and the fixed plate (1.10) is fixed on the middle plate (1.9) by the support (1.5), and there is a lateral feeding time The wheel (1.84) is located between the fixed plate (1.10) and the middle plate (1.9); the T-shaped material rack (1.6) is fixed on the middle plate (1.3), and the roll loading (1.1) is installed on the T-shaped material Frame (1.6) on both lateral ends; the cutting part (1.4) and the intermediate plate (1.3) are arranged in parallel and fixed on the lower end surface of the intermediate plate (1.3); the lower hair part (1.7) It is vertically arranged with the intermediate plate (1.3) and fixed on the side end surface of the intermediate plate (1.3).
  4. 根据权利要求3所述的白皮条和毛料共体植毛机,其特征在于:所述送料部分(1.2)位于卷装料(1.1)与中间板(1.3)之间;The white leather strip and wool fabric grafting machine according to claim 3, characterized in that: the feeding part (1.2) is located between the roll material (1.1) and the intermediate plate (1.3);
    所述送料部分(1.2)包括送料气缸(1.21)、送料辊(1.22)、送料伺服马达(1.23),所述送料辊(1.22)有二个,二个所述送料辊(1.22)呈间隔设置,所述中间板(1.3)上设置有第一送料口(1.31);所述送料部分(1.2)通过所述支撑件(1.5)固定在中间板(1.3)上。The feeding part (1.2) includes a feeding cylinder (1.21), a feeding roller (1.22), and a feeding servo motor (1.23). There are two feeding rollers (1.22), and the two feeding rollers (1.22) are arranged at intervals , The middle plate (1.3) is provided with a first feeding port (1.31); the feeding part (1.2) is fixed on the middle plate (1.3) through the support (1.5).
  5. 根据权利要求4所述的白皮条和毛料共体植毛机,其特征在于:所述切毛部分(1.4)包括定刀(1.41)、动刀(1.42)、切毛动刀摆臂(1.43)、切毛动刀时间轮(1.44)和压毛机构(1.45),所述动刀(1.42)通过切毛动刀摆臂(1.43)连接于所述切毛动刀时间轮(1.44)上;压 毛机构(1.45)位于所述动刀(1.42)上方;The white leather strip and wool embedding hair transplanter according to claim 4, characterized in that: the hair cutting part (1.4) includes a fixed knife (1.41), a movable knife (1.42), and a hair cutting movable knife swing arm (1.43) 1. The hair cutting movable knife time wheel (1.44) and the hair pressing mechanism (1.45), the movable knife (1.42) is connected to the hair cutting movable knife time wheel (1.44) through the hair cutting movable knife swing arm (1.43); The embossing mechanism (1.45) is located above the movable knife (1.42);
    所述定刀(1.41)通过连接支点固定在中间板(1.3)的下端面上;所述定刀(1.41)上设置有与动刀(1.42)相配合的滑动槽(1.411);所述定刀(1.41)上端设置有与第一送料口(1.31)相对应的第二送料口(1.412)。The fixed knife (1.41) is fixed on the lower end surface of the intermediate plate (1.3) through the connecting fulcrum; the fixed knife (1.41) is provided with a sliding groove (1.411) matching the movable knife (1.42); The upper end of the knife (1.41) is provided with a second feeding port (1.412) corresponding to the first feeding port (1.31).
  6. 根据权利要求5所述的白皮条和毛料共体植毛机,其特征在于:所述下毛部分(1.7)包括下毛料槽(1.71)和接料槽结构(1.72),所述接料槽结构(1.72)包括接料槽(1.721)、纵向送毛摆臂(1.722)和纵向送毛时间轮(1.723),所述接料槽(1.721)通过纵向送毛摆臂(1.722)连接于纵向送毛时间轮(1.723)上;The white leather strip and wool co-body planting machine according to claim 5, characterized in that: the lower hair part (1.7) comprises a lower hair trough (1.71) and a receiving trough structure (1.72), the receiving trough structure (1.72) Including receiving trough (1.721), longitudinal feeding swing arm (1.722) and longitudinal feeding time wheel (1.723), the receiving trough (1.721) is connected to the longitudinal feeding swing arm (1.722) On the gross time wheel (1.723);
    所述下毛料槽(1.71)上设有纵向通槽(1.711),所述接料槽(1.721)滑动连接于所述纵向通槽(1.711)内;所述接料槽(1.721)下端设置有接料口(1.7211);The lower wool trough (1.71) is provided with a longitudinal through groove (1.711), the material receiving groove (1.721) is slidably connected in the longitudinal through groove (1.711); the lower end of the material receiving groove (1.721) is provided with Receiving port (1.7211);
    所述下毛料槽(1.71)侧面上设置有与所述定刀(1.41)相连通的第三送料口(1.712),所述第三送料口(1.712)与所述纵向通槽(1.711)垂直连通。A third feeding port (1.712) communicating with the fixed knife (1.41) is provided on the side of the lower wool trough (1.71), and the third feeding port (1.712) is perpendicular to the longitudinal through groove (1.711) Connected.
  7. 根据权利要求6所述的白皮条和毛料共体植毛机,其特征在于:所述第一刀壳结构(1.8)包括第一刀壳导轨(1.81)、第一刀壳(1.82)、横向送毛摆臂(1.83)和横向送毛时间轮(1.84),所述第一刀壳(1.82)与所述第一刀壳导轨(1.81)滑动连接;有第一刀壳送料口(1.821)设于所述第一刀壳(1.82)上;所述第一刀壳(1.82)通过所述横向送毛摆臂(1.83)与所述横向送毛时间轮(1.84)连接。The white leather strip and wool embedding hair transplanting machine according to claim 6, characterized in that: the first knife shell structure (1.8) comprises a first knife shell guide rail (1.81), a first knife shell (1.82), and a transverse feeder The hair swing arm (1.83) and the transverse hair feeding time wheel (1.84), the first knife housing (1.82) is slidably connected with the first knife housing guide rail (1.81); there is a first knife housing feeding port (1.821) provided On the first knife housing (1.82); the first knife housing (1.82) is connected to the transverse hair sending time wheel (1.84) through the transverse hair sending swing arm (1.83).
  8. 根据权利要求7所述的白皮条和毛料共体植毛机,其特征在于:所述第二送毛机构(2)包括毛料箱(2.1)和第二刀壳结构(2.2),所述毛料箱(2.1)位于所述第二刀壳结构(2.2)上方;The white leather strip and woollen hair transplanter according to claim 7, characterized in that: the second hair feeding mechanism (2) comprises a wool material box (2.1) and a second knife shell structure (2.2), the wool material box (2.1) Located above the second shell structure (2.2);
    所述第二刀壳结构(2.2)包括第二刀壳导轨(2.21)和第二刀壳(2.22),所述第二刀壳(2.22)与所述第二刀壳导轨(2.21)滑动连接;有第二刀壳送料口(2.221)设于所述第二刀壳(2.22)上。The second knife housing structure (2.2) includes a second knife housing guide rail (2.21) and a second knife housing (2.22), and the second knife housing (2.22) is slidably connected to the second knife housing guide rail (2.21) ; There is a second knife housing feed port (2.221) is set on the second knife housing (2.22).
  9. 根据权利要求8所述的白皮条和毛料共体植毛机,其特征在于:所述植毛机构(3)包括毛针(3.1)和毛嘴(3.2),所述毛针(3.1)位于所述毛嘴(3.2)正上方;所述第一刀壳(1.82)和所述第二刀壳(2.22)均设于所述毛针(3.1)与所述毛嘴(3.2)之间,所述第一刀壳(1.82)与所述第二刀壳(2.22)呈横向间隔设置、且与所述毛针(3.1)呈垂直设置。The white leather strip and wool joint hair transplanter according to claim 8, characterized in that: the hair transplanting mechanism (3) comprises hair needles (3.1) and hair mouths (3.2), and the hair needles (3.1) are located in the The hair mouth (3.2) is directly above; the first knife shell (1.82) and the second knife shell (2.22) are both arranged between the hair needle (3.1) and the hair mouth (3.2), the The first knife housing (1.82) and the second knife housing (2.22) are arranged laterally spaced apart, and are arranged perpendicular to the hair needle (3.1).
  10. 根据权利要求1-9中任一权利要求所述的白皮条和毛料共体植毛机的植毛方法,其特征在于:包括如下步骤:The hair transplanting method of the white leather strip and woolen hair transplanter according to any one of claims 1-9, characterized in that it comprises the following steps:
    毛料(8)包括第一毛料(8.1)和第二毛料(8.2);The wool (8) includes the first wool (8.1) and the second wool (8.2);
    步骤一:将刷柄(7)安装在夹具面板(6.221)上,调节锁紧气缸(6.223)控制刷柄锁紧机装置(6.222)将刷柄(7)紧锁在夹具面板(6.221)上,调节控制刷柄(7)的工作角度;Step 1: Install the brush handle (7) on the fixture panel (6.221), adjust the locking cylinder (6.223) to control the brush handle locking device (6.222) to tightly lock the brush handle (7) on the fixture panel (6.221) , Adjust the working angle of the control brush handle (7);
    步骤二:第一毛料植毛,第一刀壳(1.82)通过第一刀壳导轨(1.81)运动至下毛料槽(1.71)下方,接料口(1.7211)将第一毛料(8.1)压入第一刀壳送料口(1.821)中;Step 2: The first wool is planted, the first knife shell (1.82) moves to the bottom of the lower wool trough (1.71) through the first knife shell guide (1.81), and the material receiving port (1.7211) presses the first wool (8.1) into the first In the feed port (1.821) of a knife shell;
    第一刀壳(1.82)前进、将第一毛料(8.1)送至毛嘴(3.2)正上方,植毛机构(3)将U型铁钉开口朝下扣在二条第一毛料(8.1)中部,毛针(3.1)下压铁钉和第一毛料(8.1)中部至垂直向下穿过毛嘴(3.2)、且将铁钉和第一毛料(8.1)中部植入植毛孔(7.1)中;The first knife shell (1.82) advances and sends the first wool (8.1) to the top of the hair mouth (3.2), and the tufting mechanism (3) buckles the U-shaped iron nail opening downwards in the middle of the two first wools (8.1), The hair needle (3.1) presses down the middle of the iron nail and the first wool (8.1) to vertically downward through the hair mouth (3.2), and implants the middle of the iron nail and the first wool (8.1) into the pore (7.1);
    第一刀壳(1.82)沿第一刀壳导轨(1.81)返回至第一刀壳送料口(1.821)位于接料口(1.7211)正下方;重复上述第一毛料植毛操作,完成设定的第一毛料8.1的植毛;The first knife housing (1.82) returns along the first knife housing guide rail (1.81) to the first knife housing feeding port (1.821) directly below the receiving port (1.7211); repeat the first wool planting operation above to complete the set first One wool planting 8.1;
    步骤三:第二毛料植毛,第二刀壳(2.22)通过第二刀壳导轨(2.21)运动至毛料箱(2.1)出口处,毛料箱(2.1)将第二毛料(8.2)压入第二刀壳送料口(2.221),第二刀壳(2.22)沿第二刀壳导轨(2.21)前进、将第二毛料(8.2)送至毛嘴(3.2)正上方,植毛机构(3)将U型铁钉开口朝下扣在第二毛料(8.2)中部,毛针(3.1)下压铁钉和第二毛料(8.2)中部至垂直向下穿过毛嘴(3.2)、且将铁钉和第二毛料(8.2)中部压入植毛孔(7.1)中;Step 3: Planting the second wool, the second knife shell (2.22) moves to the outlet of the wool box (2.1) through the second knife shell guide rail (2.21), and the wool box (2.1) presses the second wool (8.2) into the second The knife shell feeding port (2.221), the second knife shell (2.22) advances along the second knife shell guide rail (2.21), and sends the second wool (8.2) to the top of the hair nozzle (3.2), and the tufting mechanism (3) will U The iron nails are buckled in the middle of the second wool (8.2) with their openings facing downwards. The wool needle (3.1) presses down the middle of the iron nails and the second wool (8.2) to vertically downwards through the mouth (3.2), and the nails and The middle part of the second wool (8.2) is pressed into the pores (7.1);
    第二刀壳2.22通过第二刀壳导轨(2.21)返回至毛料箱(2.1)出料口处;重复上述第二毛料植毛操作,完成设定的第二毛料8.2的植毛;The second knife shell 2.22 returns to the discharging port of the wool box (2.1) through the second knife shell guide rail (2.21); repeats the above-mentioned second wool planting operation to complete the set second wool planting 8.2;
    步骤四:重复步骤二至步骤三,直至完成刷柄(7)上多种毛料的交叉植毛。Step 4: Repeat Step 2 to Step 3 until the cross-flocking of various wool materials on the brush handle (7) is completed.
PCT/CN2019/107507 2019-02-13 2019-09-24 Blank leather strip and bristle co-body inserting machine, and bristle inserting method therefor WO2020164242A1 (en)

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