WO2020155732A1 - Non-stick hard coating for injection mold and preparation method thereof - Google Patents

Non-stick hard coating for injection mold and preparation method thereof Download PDF

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Publication number
WO2020155732A1
WO2020155732A1 PCT/CN2019/116155 CN2019116155W WO2020155732A1 WO 2020155732 A1 WO2020155732 A1 WO 2020155732A1 CN 2019116155 W CN2019116155 W CN 2019116155W WO 2020155732 A1 WO2020155732 A1 WO 2020155732A1
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layer
adhesion
hard coating
coating
mold
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PCT/CN2019/116155
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French (fr)
Chinese (zh)
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陈君
乐务时
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苏州涂冠镀膜科技有限公司
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/0021Reactive sputtering or evaporation
    • C23C14/0036Reactive sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/0605Carbon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/0641Nitrides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/16Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
    • C23C14/165Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon by cathodic sputtering

Definitions

  • the invention relates to an anti-adhesion hard coating for an injection mold and a preparation method thereof, and belongs to the technical field of metal surface treatment.
  • release agent can reduce the adhesion between the surface of the injection molded part and the surface of the mold cavity, prevent the two from sticking to each other, thereby improving the surface quality of the plastic part.
  • the anti-adhesion effect of the release agent is affected by both chemical effects and physical conditions. Since the molding blanks and molding conditions are different, the selection and dosage of the release agent must be determined according to the specific conditions. If used improperly, it often fails to produce a good anti-adhesion effect.
  • the effective working temperature of fatty oil release agent should generally not exceed 150°C, and it cannot be used when the injection temperature is high; the working temperature of silicone oil and metal soap release agent is generally 150 ⁇ 250°C; the working temperature of polytetrafluoroethylene release agent The working temperature can reach above 260°C, and its working temperature range is large. Especially under high temperature conditions, it is the release agent with the best anti-adhesion effect.
  • the essential reason for the adhesion of the hot blank on the mold surface is that the surface energy of the mold material is too high.
  • the principle of using a release agent to prevent adhesion is also to form a thin layer of low surface energy between the mold and the hot blank, so that the hot blank and the mold are incompatible, thereby inhibiting adhesion.
  • the reason for the good anti-adhesion effect of PTFE-based mold release agents is that in addition to its high thermal stability, the more important reason is that its molecular structure has a large number of -CF 3 groups, and the surface energy of this group is as low as Only 6.7mJ/m 2 . If a release agent is used to prevent adhesion, a process of painting or spraying the release agent needs to be added in the injection molding production process, which will increase labor and economic costs.
  • the purpose of the present invention is to provide an anti-adhesion hard coating for injection molds and a preparation method thereof, wherein a layer deposited on the surface of the cavity of the mold is composed of hard metal/hard ceramic phase/carbon material
  • the composite coating with low surface energy and structural design is implemented on the coating, so as to solve the problem of easy adhesion of injection molding hot blanks without using mold release agent and omitting the process of painting/spraying mold release agent And the problem of surface wear.
  • an anti-adhesion hard coating for injection molds includes a bonding layer directly combined with the mold, and is arranged on the bonding A transition layer on the layer and a hard anti-adhesion functional layer disposed on the transition layer;
  • the bonding layer includes a metallic chromium layer (Cr)
  • the transition layer includes a chromium nitride layer
  • the hard anti-adhesion layer includes chromium-nickel nitride ((Cr, Ni)N), -CF 3 group surface graft modification diamond-like amorphous carbon (DLC-CF 3 ) and -CF 3 group surface graft modification A composite layer of three types of carbon nanotubes (CNTs-CF 3 ).
  • the thickness of the anti-adhesion hard coating is 6.5-17 ⁇ m.
  • the thickness of the bonding layer is 1.5-3 ⁇ m.
  • the thickness of the transition layer is 2 to 4 ⁇ m.
  • the present invention also provides a method for preparing the anti-adhesion hard coating used for injection molds, which includes the following steps:
  • transition layer that is, a CrN layer, on the bonding layer by a deposition method, and the thickness of the transition layer is 2 to 4 ⁇ m;
  • the first composite layer includes a (Cr, Ni)N/DLC layer, and the thickness of the first composite layer is 3-10 ⁇ m;
  • the second composite layer is modified by glow discharge plasma to form the hard anti-adhesion functional layer, that is, the (Cr, Ni)N/DLC-CF3/CNTs-CF3 layer.
  • the thickness of the adhered hard coat layer is 6.5 to 17 ⁇ m.
  • the deposition method is a magnetron sputter ion plating deposition method, and the deposition of the transition layer specifically includes the following steps:
  • the mold into the furnace body, evacuate to a vacuum degree of 0.8 ⁇ 10 -3 or more, and introduce argon gas with a purity of 99.99% and a pressure control of 0.1-1pa.
  • the Cr target current is 0.6-2.2A.
  • the negative bias voltage is 60-180V, and the bias frequency is 150-300kHz.
  • the deposition method is a magnetron sputter ion plating deposition method, and the deposition of the transition layer specifically includes the following steps:
  • the Cr target current is 0.3 ⁇ 1.2A
  • the negative bias voltage is 30 ⁇ 100V
  • the bias voltage The frequency is 50 ⁇ 120kHz.
  • the deposition method is a magnetron sputtering ion plating deposition method, and depositing the first composite layer specifically includes the following steps:
  • the target current of Cr is 0.2 ⁇ 1.4A
  • Ni The target current is 0.04 ⁇ 0.3A
  • the C target current is 0.8 ⁇ 3A
  • the negative bias voltage is 30 ⁇ 150V
  • the bias frequency is 50 ⁇ 180kHz.
  • step S4 specifically includes the following steps:
  • argon as the protective atmosphere, its purity is 99.99%, the pressure is normal pressure, and the heating rate in the furnace body is 1-20°C/min, the holding temperature is 600-800°C, and the holding time is 2-10h. Cool down to room temperature.
  • step S5 specifically includes the following steps:
  • the beneficial effects of the present invention are: the anti-adhesion hard coating for injection molds of the present invention and the preparation method thereof deposit a layer of hard metal/hard ceramics on the surface of the mold cavity.
  • a composite coating composed of phase/carbon material, and the coating is subjected to low surface energy surface modification and structural design, so as to avoid the use of mold release agents and omit the process of painting/spraying mold release agents. Solve the problem of easy adhesion of injection molding hot blanks and surface wear resistance.
  • the anti-adhesion hard coating for injection molds and its preparation method are closely combined with metal surface coating preparation technology, plasma modification technology and other fields, through the construction of a heterogeneous composite coating structure, and the outer surface of the coating
  • the further modification of the injection mold forms a hard composite coating that prevents the adhesion of hot blanks on the surface of the injection mold.
  • the composite coating can make the surface of the injection mold have high wear resistance and obtain good anti-adhesion performance.
  • Figure 1 is a schematic diagram of the structure of the anti-adhesion hard coating for injection molds of the present invention
  • Figure 2 is a diagram showing the contact angle test results of the sample in Example 1 of the present invention.
  • the preparation method of the anti-adhesion hard coating for injection molds of the present invention is based on the following considerations:
  • metal nitride ceramics have high hardness and excellent wear resistance
  • diamond-like amorphous carbon materials (DLC) also have the characteristics of high hardness and low friction coefficient.
  • the synergy produced when the hard nitride ceramic phase is combined with DLC can further improve its wear resistance.
  • the surface energy of DLC is lower than that of nitride ceramics, and the two can have a lower surface energy after being combined.
  • the CrN layer (transition layer) is deposited by magnetron sputtering ion plating: evacuated to a vacuum degree above 0.8 ⁇ 10 -3 Pa (preferably, 0.8 ⁇ 10 -3 ⁇ 10 Pa), and then Nitrogen (N 2 , purity of 99.999%) is introduced, the pressure is controlled at 0.3 ⁇ 1.6pa, the Cr target current is 0.3 ⁇ 1.2A, the negative bias voltage is 30 ⁇ 100V, the bias frequency is 50 ⁇ 120kHz, and the thickness of the deposited layer is controlled at 2 ⁇ 4 ⁇ m, its function is to reduce the structural mismatch between the outermost hard anti-adhesion functional layer and the metal Cr layer;
  • the first composite layer namely the (Cr, Ni)N/DLC layer: evacuated to a vacuum degree above 0.8 ⁇ 10 -3 Pa (preferably, 0.8 ⁇ 10 -3 ⁇ 10Pa), and then pass in nitrogen (N 2 , purity of 99.999%), the pressure is controlled at 0.1 ⁇ 1.0pa, using three targets co-sputtering, Cr target current 0.2 ⁇ 1.4A, Ni target current 0.04 ⁇ 0.3A, C target current 0.8 ⁇ 3A, negative bias voltage 30 ⁇ 150V, bias frequency 50 ⁇ 180kHz, the thickness of the first composite layer is controlled within 3 ⁇ 10 ⁇ m;
  • an anti-adhesion hard coating with high wear resistance and good anti-adhesion performance can be prepared: Cr ⁇ CrN ⁇ (Cr,Ni)N/DLC-CF 3 /CNTs-CF 3 composite coating .
  • the composite coating is divided into three layers from the inside to the outside (the side close to the mold base is "in", that is, the direction indicated by arrow A): the first layer is directly bonded to the outer surface of the mold 1
  • the bonding layer 2 is a metallic chromium (Cr) layer; the second layer is a transition layer 3 arranged on the bonding layer 2, which is a chromium nitride (CrN) layer; the third layer is arranged on the transition layer 3
  • the hard anti-adhesion functional layer 4 is the surface of chromium nickel nitride (Cr, Ni) N, -CF 3 group grafted modified diamond-like amorphous carbon (DLC-CF3), -CF 3 group surface A composite layer of three substances of graft-modified carbon nanotubes (CNTs-CF 3 ), and the total thickness of the anti-adhesion hard coating is 6.5-17 ⁇ m.
  • the mold base is cleaned and dried
  • the metal Cr layer (bonding layer) is deposited by magnetron sputtering ion plating: evacuated to a vacuum degree above 0.8 ⁇ 10 -3 Pa, and then introduced argon (Ar, purity of 99.99%), and the pressure is controlled at 0.3 ⁇ 0.8pa, Cr target current 1.2A, negative bias voltage 120V, bias voltage frequency 180kHz, and the thickness of the deposited layer is about 2 ⁇ m.
  • the (Cr, Ni)N/DLC composite layer is deposited by magnetron sputtering ion plating: vacuum 0.8 ⁇ 10 -3 Pa or more, and then pass in nitrogen (N 2 , purity 99.999%),
  • the air pressure is controlled at 0.1-0.4pa, and three targets are used for co-sputtering, the Cr target current is 0.8A, the Ni target current is 0.1A, the C target current is 1.5A, the negative bias voltage is 80V, the bias frequency is 120kHz, and the thickness of the deposited layer is about 8 ⁇ m.
  • the (Cr, Ni)N/DLC/CNTs composite layer is prepared by heat treatment in a protective atmosphere: the protective atmosphere is argon (Ar, purity is 99.99%), the air pressure is normal pressure, the heating rate is 2°C/min, and the heat preservation The temperature is 650°C, the holding time is 4h, and the furnace cools down to room temperature.
  • the protective atmosphere is argon (Ar, purity is 99.99%)
  • the air pressure is normal pressure
  • the heating rate is 2°C/min
  • the heat preservation The temperature is 650°C
  • the holding time is 4h
  • the furnace cools down to room temperature.
  • Figure 2 is a test result diagram of the contact angle of the sample at 146.2°C.
  • the instrument used is the DSA100 video optical contact angle meter from Germany KRUSS.
  • the mold base is cleaned and dried as in the first embodiment.
  • a metal Cr layer (bonding layer) is deposited.
  • a CrN layer (transition layer) is deposited.
  • the (Cr, Ni)N/DLC composite layer is deposited by magnetron sputtering ion plating: vacuum 0.8 ⁇ 10 -3 Pa or more, and then pass in nitrogen (N 2 , purity 99.999%),
  • the air pressure is controlled at 0.1-0.4pa, and three targets are used for co-sputtering, the Cr target current is 0.6A, the Ni target current is 0.15A, the C target current is 2.5A, the negative bias voltage is 120V, the bias frequency is 120kHz, and the thickness of the deposited layer is about 6 ⁇ m.
  • the (Cr, Ni)N/DLC/CNTs composite layer was prepared.
  • the mold base is cleaned and dried as in the first embodiment.
  • a metal Cr layer (bonding layer) is deposited.
  • a CrN layer (transition layer) is deposited.
  • a (Cr, Ni)N/DLC composite layer was deposited.
  • the (Cr, Ni)N/DLC/CNTs composite layer is prepared by heat treatment in a protective atmosphere: the protective atmosphere is argon (Ar, purity is 99.99%), the air pressure is normal pressure, the heating rate is 2°C/min, and the heat preservation The temperature is 760°C, the holding time is 8h, and the furnace cools down to room temperature.
  • the protective atmosphere is argon (Ar, purity is 99.99%)
  • the air pressure is normal pressure
  • the heating rate is 2°C/min
  • the heat preservation The temperature is 760°C
  • the holding time is 8h, and the furnace cools down to room temperature.
  • the (Cr, Ni)N/DLC-CF 3 /CNTs-CF 3 composite layer was prepared by modification.
  • the mold base is cleaned and dried as in the first embodiment.
  • a metal Cr layer (bonding layer) is deposited.
  • a (Cr, Ni)N/DLC composite layer was deposited.
  • the (Cr, Ni)N/DLC-CF 3 /CNTs-CF 3 composite layer was prepared by modification.
  • the surface hardness of the hard anti-adhesion functional layer in the above examples was measured by a Vickers hardness meter, and the anti-adhesion performance of the hard anti-adhesion functional layer in the above examples was judged by a contact angle measuring instrument (the greater the contact angle The better the performance, the contact angle is deionized water as the test medium), the test results are shown in Table 1.
  • the anti-adhesion hard coating for injection molds of the present invention and the preparation method thereof deposit a layer composed of hard metal/hard ceramic phase/carbon material on the surface of the mold cavity Coating, and implement low surface energy surface modification and structural design on the coating, so as to solve the problem of easy adhesion of the injection molding hot blank and the surface without the use of mold release agent and omission of the brushing/spraying mold release agent process.
  • the problem of wear resistance is a layer composed of hard metal/hard ceramic phase/carbon material on the surface of the mold cavity Coating, and implement low surface energy surface modification and structural design on the coating, so as to solve the problem of easy adhesion of the injection molding hot blank and the surface without the use of mold release agent and omission of the brushing/spraying mold release agent process.
  • the anti-adhesion hard coating for injection molds and its preparation method are closely combined with metal surface coating preparation technology, plasma modification technology and other fields, through the construction of a heterogeneous composite coating structure, and the outer surface of the coating
  • the further modification of the injection mold forms a hard composite coating that prevents the adhesion of hot blanks on the surface of the injection mold.
  • the composite coating can make the surface of the injection mold have high wear resistance and obtain good anti-adhesion performance.

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  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
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  • Organic Chemistry (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

Disclosed are a non-stick hard coating for an injection mold and a preparation method thereof. The method comprises depositing a layer of a composite coating, which comprises a hard metal, a hard ceramic phase and a carbon material, onto a surface of an inner chamber of the mold, and subjecting the coating to surface modification and structural design to provide the same with low surface energy, thereby resolving the issue in which a hot injected mass sticks easily, and also meets the need for a wear-resistant surface, without using a mold release agent, and thus eliminates the process of brushing or spraying a mold release agent. The non-stick hard coating for an injection mold and the preparation method thereof integrate technical fields, such as metal surface coating preparation and plasma modification, to construct a heterogeneous composite coating structure and modify an outer surface of the coating so as to provide a hard composite coating capable of preventing a hot injected mass sticking to a surface of an injection mold. The composite coating thus enables the surface of the injection mold to have high wear resistance and good non-stick performance at the same time.

Description

用于注塑模具的防粘附硬质涂层及其制备方法Anti-adhesion hard coating for injection mold and preparation method thereof
本申请要求了申请日为2019年01月29日,申请号为201910082754.9的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application whose application date is January 29, 2019 and the application number is 201910082754.9, the entire content of which is incorporated into this application by reference.
技术领域Technical field
本发明涉及一种用于注塑模具的防粘附硬质涂层及其制备方法,属于金属表面处理技术领域。The invention relates to an anti-adhesion hard coating for an injection mold and a preparation method thereof, and belongs to the technical field of metal surface treatment.
背景技术Background technique
随着塑料工业的迅速发展,以及塑料制品在工业生产、生活等各领域的推广应用,塑料制品的生产对注塑模具的要求也越来越严格。目前注塑模具的使用寿命往往较短,特别是模具表面的尺寸精度和表面粗糙度破坏较快。导致破坏的一个重要原因是热坯料和模具表面的接触会产生非常强的粘附现象从而导致高摩擦力,造成模具内腔表面发生破坏。此外,坯料在模具内腔表面的粘附将导致模具再次使用时生产的产品出现缺陷。With the rapid development of the plastics industry and the promotion and application of plastic products in various fields such as industrial production and life, the production of plastic products has become more and more stringent for injection molds. At present, the service life of injection molds is often short, especially the dimensional accuracy and surface roughness of the mold surface are destroyed quickly. An important reason for the damage is that the contact between the hot blank and the mold surface will produce a very strong adhesion phenomenon, resulting in high friction, causing damage to the cavity surface of the mold. In addition, the adhesion of the blank to the surface of the mold cavity will cause defects in the product produced when the mold is used again.
使用脱模剂可以减小注塑件表面和模具内腔表面间的粘附力,防止两者相互粘连,从而提高塑件的表面质量。脱模剂的防粘附效果受化学作用和物理条件的双重影响,由于成型坯料和成型条件各不相同,脱模剂的选定和用量必须根据具体情况来确定。如果使用不当,往往不能产生良好的防粘附效果。脂肪油类脱模剂的有效工作温度一般不宜超过150℃,注塑温度高时不能使用;硅油和金属皂类脱模剂的工作温度一般在150~250℃;聚四氟乙烯类脱模剂的工作温度可达到260℃以上,其工作温度的区间大,特别在高温条件下是防粘附效果最好的脱模剂。The use of release agent can reduce the adhesion between the surface of the injection molded part and the surface of the mold cavity, prevent the two from sticking to each other, thereby improving the surface quality of the plastic part. The anti-adhesion effect of the release agent is affected by both chemical effects and physical conditions. Since the molding blanks and molding conditions are different, the selection and dosage of the release agent must be determined according to the specific conditions. If used improperly, it often fails to produce a good anti-adhesion effect. The effective working temperature of fatty oil release agent should generally not exceed 150℃, and it cannot be used when the injection temperature is high; the working temperature of silicone oil and metal soap release agent is generally 150~250℃; the working temperature of polytetrafluoroethylene release agent The working temperature can reach above 260°C, and its working temperature range is large. Especially under high temperature conditions, it is the release agent with the best anti-adhesion effect.
从热力学角度分析,热坯料在模具表面发生粘附的本质原因是模具材料的表面能过高所致。使用脱模剂防粘附的原理也正是在模具和热坯料之间形成一层低表面能的薄层,使热坯料与模具两者不相亲,从而抑制粘附。聚四氟乙烯类脱模剂防粘附效果好的原因除了其热稳定性高之外,更为主要的是其分子结构中拥有大量的-CF 3基团,该基团的表面能低至仅6.7mJ/m 2。如若使用脱模剂 来防粘附,需要在注塑生产过程中增加了一道涂刷或喷涂脱模剂的工序,造成人力成本和经济成本提高。 From the perspective of thermodynamics, the essential reason for the adhesion of the hot blank on the mold surface is that the surface energy of the mold material is too high. The principle of using a release agent to prevent adhesion is also to form a thin layer of low surface energy between the mold and the hot blank, so that the hot blank and the mold are incompatible, thereby inhibiting adhesion. The reason for the good anti-adhesion effect of PTFE-based mold release agents is that in addition to its high thermal stability, the more important reason is that its molecular structure has a large number of -CF 3 groups, and the surface energy of this group is as low as Only 6.7mJ/m 2 . If a release agent is used to prevent adhesion, a process of painting or spraying the release agent needs to be added in the injection molding production process, which will increase labor and economic costs.
此外,根据杨氏方程的理论,在降低表面能的同时增加外比表面积,可以进一步降低热坯料在模具表面发生粘附和可能。因此,在保证模具表面宏观均匀平整的前提下,提升其微观尺度的粗糙度,也有利于模具防粘附性能的提高。In addition, according to the theory of Young's equation, increasing the external specific surface area while reducing the surface energy can further reduce the adhesion and possibility of the hot blank on the mold surface. Therefore, under the premise of ensuring that the surface of the mold is macroscopically uniform and flat, increasing the roughness of the micro-scale is also conducive to the improvement of the mold's anti-adhesion performance.
基于上述情况,特提出本发明。Based on the above situation, the present invention is proposed.
发明内容Summary of the invention
本发明的目的在于提供一种用于注塑模具的防粘附硬质涂层及其制备方法,其在模具内腔表面沉积一层由包括硬质金属/硬质陶瓷相/碳材料三者构成的复合涂层,并对该涂层实施低表面能的表面改性与结构设计,从而在不使用脱模剂、省略涂刷/喷涂脱模剂工序的情况下,解决注塑热坯料容易粘附以及表面耐磨的问题。The purpose of the present invention is to provide an anti-adhesion hard coating for injection molds and a preparation method thereof, wherein a layer deposited on the surface of the cavity of the mold is composed of hard metal/hard ceramic phase/carbon material The composite coating with low surface energy and structural design is implemented on the coating, so as to solve the problem of easy adhesion of injection molding hot blanks without using mold release agent and omitting the process of painting/spraying mold release agent And the problem of surface wear.
为达到上述目的,本发明提供如下技术方案:一种用于注塑模具的防粘附硬质涂层,所述防粘附硬质涂层包括直接与模具结合的结合层、设置在所述结合层上的过渡层以及设置在所述过渡层上的硬质防粘附功能层;所述结合层包括金属铬层(Cr),所述过渡层包括氮化铬层,所述硬质防粘附功能层为包括氮化铬镍((Cr,Ni)N)、-CF 3基团表面接枝改性的类金刚石非晶碳(DLC-CF 3)以及-CF 3基团表面接枝改性的碳纳米管(CNTs-CF 3)三种物质的复合物层。 In order to achieve the above objective, the present invention provides the following technical solutions: an anti-adhesion hard coating for injection molds, the anti-adhesion hard coating includes a bonding layer directly combined with the mold, and is arranged on the bonding A transition layer on the layer and a hard anti-adhesion functional layer disposed on the transition layer; the bonding layer includes a metallic chromium layer (Cr), the transition layer includes a chromium nitride layer, and the hard anti-adhesion layer The additional functional layer includes chromium-nickel nitride ((Cr, Ni)N), -CF 3 group surface graft modification diamond-like amorphous carbon (DLC-CF 3 ) and -CF 3 group surface graft modification A composite layer of three types of carbon nanotubes (CNTs-CF 3 ).
进一步地,所述防粘附硬质涂层的厚度为6.5~17μm。Further, the thickness of the anti-adhesion hard coating is 6.5-17 μm.
进一步地,所述结合层的厚度为1.5~3μm。Further, the thickness of the bonding layer is 1.5-3 μm.
进一步地,所述过渡层的厚度为2~4μm。Further, the thickness of the transition layer is 2 to 4 μm.
本发明还提供一种根据所述的用于注塑模具的防粘附硬质涂层的制备方法,包括以下步骤:The present invention also provides a method for preparing the anti-adhesion hard coating used for injection molds, which includes the following steps:
S1、通过沉积法在所述模具的表面上沉积所述结合层,即Cr层,所述结合层的厚度为1.5~3μm;S1. Depositing the bonding layer, that is, the Cr layer, on the surface of the mold by a deposition method, and the thickness of the bonding layer is 1.5-3 μm;
S2、通过沉积法在所述结合层上沉积所述过渡层,即CrN层,所述过渡层的厚度为2~4μm;S2. Depositing the transition layer, that is, a CrN layer, on the bonding layer by a deposition method, and the thickness of the transition layer is 2 to 4 μm;
S3、通过沉积法在所述过渡层上沉积第一复合物层,所述第一复合物层包括(Cr,Ni)N/DLC层,所述第一复合物层的厚度为3~10μm;S3. Depositing a first composite layer on the transition layer by a deposition method, the first composite layer includes a (Cr, Ni)N/DLC layer, and the thickness of the first composite layer is 3-10 μm;
S4、通过保护气氛热处理以使所述第一复合物层形成第二复合物层,所述第二复合物层包括(Cr,Ni)N/DLC/CNTs层;S4. Heat treatment in a protective atmosphere to make the first composite layer form a second composite layer, the second composite layer including a (Cr, Ni)N/DLC/CNTs layer;
S5、通过辉光放电等离子体改性以使所述第二复合物层形成所述硬质防粘附功能层,即(Cr,Ni)N/DLC-CF3/CNTs-CF3层,所述防粘附硬质涂层的厚度为6.5~17μm。S5. The second composite layer is modified by glow discharge plasma to form the hard anti-adhesion functional layer, that is, the (Cr, Ni)N/DLC-CF3/CNTs-CF3 layer. The thickness of the adhered hard coat layer is 6.5 to 17 μm.
进一步地,步骤S1中,所述沉积法为磁控溅射离子镀沉积法,沉积所述过渡层具体包括以下步骤:Further, in step S1, the deposition method is a magnetron sputter ion plating deposition method, and the deposition of the transition layer specifically includes the following steps:
将所述模具放入至炉体内,抽真空到0.8×10 -3以上真空度,通入氩气,其纯度为99.99%,气压控制在0.1~1pa,其中,Cr靶电流0.6~2.2A,负偏压60~180V,偏压频率150~300kHz。 Put the mold into the furnace body, evacuate to a vacuum degree of 0.8×10 -3 or more, and introduce argon gas with a purity of 99.99% and a pressure control of 0.1-1pa. Among them, the Cr target current is 0.6-2.2A. The negative bias voltage is 60-180V, and the bias frequency is 150-300kHz.
进一步地,步骤S2中,所述沉积法为磁控溅射离子镀沉积法,沉积所述过渡层具体包括以下步骤:Further, in step S2, the deposition method is a magnetron sputter ion plating deposition method, and the deposition of the transition layer specifically includes the following steps:
抽真空到0.8×10 -3以上真空度,通入的氮气,其纯度为99.999%,气压控制在0.3~1.6pa,其中,Cr靶电流0.3~1.2A,负偏压30~100V,偏压频率50~120kHz。 Evacuate to a vacuum degree of 0.8×10 -3 or more, and pass in nitrogen with a purity of 99.999% and a pressure of 0.3~1.6pa. Among them, the Cr target current is 0.3~1.2A, the negative bias voltage is 30~100V, and the bias voltage The frequency is 50~120kHz.
进一步地,步骤S3中,所述沉积法为磁控溅射离子镀沉积法,沉积所述第一复合物层具体包括以下步骤:Further, in step S3, the deposition method is a magnetron sputtering ion plating deposition method, and depositing the first composite layer specifically includes the following steps:
抽真空到0.8×10 -3以上真空度,通入的氮气,其纯度为99.999%,气压控制在0.1~1.0pa,并采用三靶共溅射,其中,Cr靶电流0.2~1.4A,Ni靶电流0.04~0.3A,C靶电流0.8~3A,负偏压30~150V,偏压频率50~180kHz。 It is evacuated to a vacuum degree above 0.8×10 -3 , the purity of the nitrogen is 99.999%, the pressure is controlled at 0.1~1.0pa, and three targets are used for sputtering. Among them, the target current of Cr is 0.2~1.4A, Ni The target current is 0.04~0.3A, the C target current is 0.8~3A, the negative bias voltage is 30~150V, and the bias frequency is 50~180kHz.
进一步地,步骤S4具体包括以下步骤:Further, step S4 specifically includes the following steps:
以氩气为保护气氛,其纯度为99.99%,气压为常压,并保持炉体内的升温速率为1~20℃/min,保温温度为600~800℃,保温时间为2~10h,随炉冷降至室温。Use argon as the protective atmosphere, its purity is 99.99%, the pressure is normal pressure, and the heating rate in the furnace body is 1-20℃/min, the holding temperature is 600-800℃, and the holding time is 2-10h. Cool down to room temperature.
进一步地,步骤S5具体包括以下步骤:Further, step S5 specifically includes the following steps:
抽真空到1×10 -2~10Pa以上真空度,并通入包括氩气和四氟化碳气体的混合 气,其纯度均大于99.9%,且所述混合气中CF 4的体积百分比为30~100%,气压为常压,气体流量为20~200ml/min,辉光放电功率为40~400W,处理时间为10~120min。 Evacuate to a vacuum degree above 1×10 -2 ~10Pa, and pass in a mixed gas including argon and carbon tetrafluoride gas, the purity of which is greater than 99.9%, and the volume percentage of CF 4 in the mixed gas is 30 ~100%, atmospheric pressure at normal pressure, gas flow at 20~200ml/min, glow discharge power at 40~400W, treatment time at 10~120min.
与现有技术相比,本发明的有益效果在于:本发明的用于注塑模具的防粘附硬质涂层及其制备方法在模具内腔表面沉积一层由包括硬质金属/硬质陶瓷相/碳材料三者构成的复合涂层,并对该涂层实施低表面能的表面改性与结构设计,从而在不使用脱模剂、省略涂刷/喷涂脱模剂工序的情况下,解决注塑热坯料容易粘附以及表面耐磨的问题。该用于注塑模具的防粘附硬质涂层及其制备方法紧密结合金属表面涂层制备技术、等离子体改性技术等领域,通过构建异质复合的涂层结构,以及对涂层外表面的进一步改性,形成了一种注塑模具表面防止热坯料粘附的硬质复合涂层,该复合涂层可以使注塑模具表面拥有高耐磨性的同时获得良好的防粘附性能。Compared with the prior art, the beneficial effects of the present invention are: the anti-adhesion hard coating for injection molds of the present invention and the preparation method thereof deposit a layer of hard metal/hard ceramics on the surface of the mold cavity. A composite coating composed of phase/carbon material, and the coating is subjected to low surface energy surface modification and structural design, so as to avoid the use of mold release agents and omit the process of painting/spraying mold release agents. Solve the problem of easy adhesion of injection molding hot blanks and surface wear resistance. The anti-adhesion hard coating for injection molds and its preparation method are closely combined with metal surface coating preparation technology, plasma modification technology and other fields, through the construction of a heterogeneous composite coating structure, and the outer surface of the coating The further modification of the injection mold forms a hard composite coating that prevents the adhesion of hot blanks on the surface of the injection mold. The composite coating can make the surface of the injection mold have high wear resistance and obtain good anti-adhesion performance.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly and implement it in accordance with the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings.
附图说明Description of the drawings
图1为本发明的用于注塑模具的防粘附硬质涂层的结构示意图;Figure 1 is a schematic diagram of the structure of the anti-adhesion hard coating for injection molds of the present invention;
图2为本发明实施例一中的样品的接触角测试结果图。Figure 2 is a diagram showing the contact angle test results of the sample in Example 1 of the present invention.
具体实施方式detailed description
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below in conjunction with the drawings and embodiments. The following examples are used to illustrate the present invention, but not to limit the scope of the present invention.
需要说明的是:本发明的“上”、“下”、“左”、“右”、“内”、“外”等用语只是参考附图对本发明进行说明,不作为限定用语。It should be noted that the terms "upper", "lower", "left", "right", "inner", "outer" and other terms in the present invention are only used to describe the present invention with reference to the drawings, and are not used as limiting terms.
本发明的用于注塑模具的防粘附硬质涂层的制备方法,基于以下考量:The preparation method of the anti-adhesion hard coating for injection molds of the present invention is based on the following considerations:
首先,金属氮化物陶瓷具有很高的硬度和优异的耐磨性,类金刚石非晶碳材料(DLC)也同样拥有高硬度和低摩擦系数的特点。当硬质氮化物陶瓷相与DLC复合时产生的协同作用可进一步提升其耐磨损性能,同时DLC表面的表面能较 氮化物陶瓷低,两者复合后可拥有较低的表面能。其次,通过对DLC的热处理,在镍元素(Ni)的催化作用下,可引起DLC中sp 2型键合碳的结构重整,进而在DLC上生长出碳纳米管(CNTs)结构,从而扩大DLC的比表面积(即微观粗糙度)。同时,CNTs本身具有更高的耐磨损性能。此外,对碳材料表面进行-CF 3基团的接枝改性,可以大幅度降低碳材料的表面能。 First of all, metal nitride ceramics have high hardness and excellent wear resistance, and diamond-like amorphous carbon materials (DLC) also have the characteristics of high hardness and low friction coefficient. The synergy produced when the hard nitride ceramic phase is combined with DLC can further improve its wear resistance. At the same time, the surface energy of DLC is lower than that of nitride ceramics, and the two can have a lower surface energy after being combined. Secondly, through the heat treatment of DLC, under the catalysis of nickel element (Ni), the structure of sp 2 bonded carbon in DLC can be reformed, and then carbon nanotube (CNTs) structure can be grown on DLC, thereby expanding The specific surface area of the DLC (ie micro-roughness). At the same time, CNTs themselves have higher wear resistance. In addition, the graft modification of -CF 3 groups on the surface of the carbon material can greatly reduce the surface energy of the carbon material.
具体的,包括以下步骤:Specifically, it includes the following steps:
S1、将模具基体进行清洗并烘干,采用磁控溅射离子镀沉积金属Cr层(结合层):抽真空到0.8×10 -3Pa以上真空度(优选的,0.8×10 -3~10Pa),而后通入氩气(Ar,纯度为99.99%),气压控制在0.1~1pa,Cr靶电流0.6~2.2A,负偏压60~180V,偏压频率150~300kHz,沉积层的厚度控制在1.5~3μm,其作用是提高涂层与基体的结合力; S1. Clean and dry the mold substrate, and deposit the metal Cr layer (bonding layer) by magnetron sputtering ion plating: evacuate to a vacuum degree above 0.8×10 -3 Pa (preferably, 0.8×10 -3 ~10Pa ), and then argon gas (Ar, purity 99.99%), the pressure is controlled at 0.1~1pa, the Cr target current is 0.6~2.2A, the negative bias voltage is 60~180V, the bias frequency is 150~300kHz, the thickness of the deposited layer is controlled At 1.5~3μm, its function is to improve the bonding force between the coating and the substrate;
S2、在上一步的基础上,采用磁控溅射离子镀沉积CrN层(过渡层):抽真空到0.8×10 -3Pa以上真空度(优选的,0.8×10 -3~10Pa),而后通入的氮气(N 2,纯度为99.999%),气压控制在0.3~1.6pa,Cr靶电流0.3~1.2A,负偏压30~100V,偏压频率50~120kHz,沉积层的厚度控制在2~4μm,其作用是降低最外面的硬质防粘附功能层与金属Cr层之间的结构不匹配度; S2. On the basis of the previous step, the CrN layer (transition layer) is deposited by magnetron sputtering ion plating: evacuated to a vacuum degree above 0.8×10 -3 Pa (preferably, 0.8×10 -3 ~10 Pa), and then Nitrogen (N 2 , purity of 99.999%) is introduced, the pressure is controlled at 0.3~1.6pa, the Cr target current is 0.3~1.2A, the negative bias voltage is 30~100V, the bias frequency is 50~120kHz, and the thickness of the deposited layer is controlled at 2~4μm, its function is to reduce the structural mismatch between the outermost hard anti-adhesion functional layer and the metal Cr layer;
S3、在上一步的基础上,采用磁控溅射离子镀沉积第一复合物层,即(Cr,Ni)N/DLC层:抽真空到0.8×10 -3Pa以上真空度(优选的,0.8×10 -3~10Pa),而后通入的氮气(N 2,纯度为99.999%),气压控制在0.1~1.0pa,采用三靶共溅射,Cr靶电流0.2~1.4A,Ni靶电流0.04~0.3A,C靶电流0.8~3A,负偏压30~150V,偏压频率50~180kHz,第一复合物层的厚度控制在3~10μm; S3. On the basis of the previous step, use magnetron sputtering ion plating to deposit the first composite layer, namely the (Cr, Ni)N/DLC layer: evacuated to a vacuum degree above 0.8×10 -3 Pa (preferably, 0.8×10 -3 ~10Pa), and then pass in nitrogen (N 2 , purity of 99.999%), the pressure is controlled at 0.1~1.0pa, using three targets co-sputtering, Cr target current 0.2~1.4A, Ni target current 0.04~0.3A, C target current 0.8~3A, negative bias voltage 30~150V, bias frequency 50~180kHz, the thickness of the first composite layer is controlled within 3~10μm;
S4、在上一步的基础上,采用保护气氛热处理,在Ni元素的催化作用下,引起DLC中sp 2型键合碳的结构重整,在(Cr,Ni)N/DLC复合物层表面自发生长CNTs,将其转变为第二复合物层,即(Cr,Ni)N/DLC/CNTs复合物层:将上一步获得的样品置入保护气氛炉中进行热处理,保护气氛为氩气(Ar,纯度为99.99%),气压为常压,升温速率为1~20℃/min,保温温度为600~800℃,保温时间为2~10h,随炉冷降至室温; S4. On the basis of the previous step, heat treatment in protective atmosphere is used to cause the structural reformation of sp 2 bonded carbon in DLC under the catalysis of Ni element, which spontaneously occurs on the surface of the (Cr, Ni)N/DLC composite layer Grow CNTs and transform them into a second composite layer, namely (Cr, Ni)N/DLC/CNTs composite layer: Put the sample obtained in the previous step into a protective atmosphere furnace for heat treatment, and the protective atmosphere is argon (Ar , The purity is 99.99%), the air pressure is normal pressure, the heating rate is 1-20°C/min, the holding temperature is 600-800°C, the holding time is 2-10h, and the furnace cools down to room temperature;
S5、在上一步的基础上,采用辉光放电等离子体改性,在DLC中部分未发生结构重整的sp 2型键合碳和CNTs表面进行-CF 3基团的接枝改性,形成(Cr,Ni)N/DLC-CF 3/CNTs-CF 3复合物层(硬质防粘附功能层):将上一步获得的样品置入反应腔体中,抽真空到1×10 -2Pa以上真空度,通入的氩气和四氟化碳气体的混合气(Ar/CF 4,纯度均大于99.9%),Ar/CF 4混合气中CF 4的体积百分比为30~100%,气压为常压,气体流量20~200ml/min,辉光放电功率40~400W,处理时间10~120min。 S5. On the basis of the previous step, using glow discharge plasma modification, part of the sp 2 type bonded carbon that has not undergone structural reformation in DLC and the surface of CNTs are grafted with -CF 3 groups to form (Cr, Ni)N/DLC-CF 3 /CNTs-CF 3 composite layer (hard anti-adhesion functional layer): Put the sample obtained in the previous step into the reaction chamber and vacuum to 1×10 -2 Vacuum degree above Pa, the mixed gas of argon and carbon tetrafluoride gas (Ar/CF 4 , purity greater than 99.9%), the volume percentage of CF 4 in the Ar/CF 4 mixed gas is 30-100%, The air pressure is normal pressure, the gas flow rate is 20-200ml/min, the glow discharge power is 40-400W, and the treatment time is 10-120min.
经过上述步骤,可制备出拥有高耐磨性和良好防粘附性能的防粘附硬质涂层:Cr→CrN→(Cr,Ni)N/DLC-CF 3/CNTs-CF 3复合涂层。 After the above steps, an anti-adhesion hard coating with high wear resistance and good anti-adhesion performance can be prepared: Cr→CrN→(Cr,Ni)N/DLC-CF 3 /CNTs-CF 3 composite coating .
请参见图1,该复合涂层由内向外(靠近模具基体一侧为“内”,即箭头A所指方向)分为三层:第一层为直接与模具1的基体外表面直接结合的结合层2,为金属铬(Cr)层;第二层为设置在所述结合层2上的过渡层3,为氮化铬(CrN)层;第三层为设置在所述过渡层3上的硬质防粘附功能层4,为氮化铬镍(Cr,Ni)N、-CF 3基团表面接枝改性的类金刚石非晶碳(DLC-CF3)、-CF 3基团表面接枝改性的碳纳米管(CNTs-CF 3)三种物质的复合物层,该防粘附硬质涂层的总厚度为6.5~17μm。 Refer to Figure 1. The composite coating is divided into three layers from the inside to the outside (the side close to the mold base is "in", that is, the direction indicated by arrow A): the first layer is directly bonded to the outer surface of the mold 1 The bonding layer 2 is a metallic chromium (Cr) layer; the second layer is a transition layer 3 arranged on the bonding layer 2, which is a chromium nitride (CrN) layer; the third layer is arranged on the transition layer 3 The hard anti-adhesion functional layer 4 is the surface of chromium nickel nitride (Cr, Ni) N, -CF 3 group grafted modified diamond-like amorphous carbon (DLC-CF3), -CF 3 group surface A composite layer of three substances of graft-modified carbon nanotubes (CNTs-CF 3 ), and the total thickness of the anti-adhesion hard coating is 6.5-17 μm.
下面将结合具体实施例来对本发明进行进一步详细地说明。The present invention will be further described in detail below in conjunction with specific embodiments.
实施例一Example one
首先,模具基体清洗、烘干;First, the mold base is cleaned and dried;
下一步,采用磁控溅射离子镀沉积金属Cr层(结合层):抽真空到0.8×10 -3Pa以上真空度,而后通入氩气(Ar,纯度为99.99%),气压控制在0.3~0.8pa,Cr靶电流1.2A,负偏压120V,偏压频率180kHz,沉积层的厚度约2μm。 Next, the metal Cr layer (bonding layer) is deposited by magnetron sputtering ion plating: evacuated to a vacuum degree above 0.8×10 -3 Pa, and then introduced argon (Ar, purity of 99.99%), and the pressure is controlled at 0.3 ~0.8pa, Cr target current 1.2A, negative bias voltage 120V, bias voltage frequency 180kHz, and the thickness of the deposited layer is about 2μm.
下一步,采用磁控溅射离子镀沉积CrN层(过渡层):抽真空0.8×10 -3Pa以上真空度,而后通入的氮气(N 2,纯度为99.999%),气压控制在0.8~1.2pa,Cr靶电流0.6A,负偏压60V,偏压频率60kHz,沉积层的厚度约3μm。 Next, use magnetron sputtering ion plating to deposit the CrN layer (transition layer): vacuum 0.8×10 -3 Pa or more, and then pass in nitrogen (N 2 , purity of 99.999%), and control the pressure at 0.8~ 1.2pa, Cr target current 0.6A, negative bias voltage 60V, bias voltage frequency 60kHz, and the thickness of the deposited layer is about 3μm.
下一步,采用磁控溅射离子镀沉积(Cr,Ni)N/DLC复合物层:抽真空0.8×10 -3Pa以上真空度,而后通入的氮气(N 2,纯度为99.999%),气压控制在 0.1~0.4pa,采用三靶共溅射,Cr靶电流0.8A,Ni靶电流0.1A,C靶电流1.5A,负偏压80V,偏压频率120kHz,沉积层的厚度约8μm。 Next, the (Cr, Ni)N/DLC composite layer is deposited by magnetron sputtering ion plating: vacuum 0.8×10 -3 Pa or more, and then pass in nitrogen (N 2 , purity 99.999%), The air pressure is controlled at 0.1-0.4pa, and three targets are used for co-sputtering, the Cr target current is 0.8A, the Ni target current is 0.1A, the C target current is 1.5A, the negative bias voltage is 80V, the bias frequency is 120kHz, and the thickness of the deposited layer is about 8μm.
下一步,采用保护气氛热处理制备(Cr,Ni)N/DLC/CNTs复合物层:保护气氛为氩气(Ar,纯度为99.99%),气压为常压,升温速率为2℃/min,保温温度为650℃,保温时间为4h,随炉冷降至室温。Next, the (Cr, Ni)N/DLC/CNTs composite layer is prepared by heat treatment in a protective atmosphere: the protective atmosphere is argon (Ar, purity is 99.99%), the air pressure is normal pressure, the heating rate is 2°C/min, and the heat preservation The temperature is 650℃, the holding time is 4h, and the furnace cools down to room temperature.
下一步,采用辉光放电等离子体改性制备(Cr,Ni)N/DLC-CF 3/CNTs-CF 3复合物层(硬质防粘附功能层):抽真空1×10 -2Pa以上真空度,通入的氩气和四氟化碳气体的混合气(Ar/CF 4,纯度均大于99.9%),Ar/CF4混合气中CF 4的体积百分比为80%,气压为常压,气体流量30ml/min,辉光放电功率120W,处理时间20min。 Next, use glow discharge plasma modification to prepare (Cr, Ni)N/DLC-CF 3 /CNTs-CF 3 composite layer (hard anti-adhesion functional layer): vacuum 1×10 -2 Pa or more Vacuum degree, the mixed gas of argon and carbon tetrafluoride gas (Ar/CF 4 , the purity is greater than 99.9%), the volume percentage of CF 4 in the Ar/CF4 mixed gas is 80%, and the pressure is normal pressure. The gas flow rate is 30ml/min, the glow discharge power is 120W, and the treatment time is 20min.
请参见图2,图2为146.2℃时样品的接触角的测试结果图,所采用的仪器为德国KRUSS公司DSA100型视频光学接触角测定仪。Please refer to Figure 2. Figure 2 is a test result diagram of the contact angle of the sample at 146.2°C. The instrument used is the DSA100 video optical contact angle meter from Germany KRUSS.
实施例二Example two
模具基体清洗、烘干,同实施例一。The mold base is cleaned and dried as in the first embodiment.
按照实施例一的方法,沉积金属Cr层(结合层)。According to the method of the first embodiment, a metal Cr layer (bonding layer) is deposited.
按照实施例一的方法,沉积CrN层(过渡层)。According to the method of the first embodiment, a CrN layer (transition layer) is deposited.
下一步,采用磁控溅射离子镀沉积(Cr,Ni)N/DLC复合物层:抽真空0.8×10 -3Pa以上真空度,而后通入的氮气(N 2,纯度为99.999%),气压控制在0.1~0.4pa,采用三靶共溅射,Cr靶电流0.6A,Ni靶电流0.15A,C靶电流2.5A,负偏压120V,偏压频率120kHz,沉积层的厚度约6μm。 Next, the (Cr, Ni)N/DLC composite layer is deposited by magnetron sputtering ion plating: vacuum 0.8×10 -3 Pa or more, and then pass in nitrogen (N 2 , purity 99.999%), The air pressure is controlled at 0.1-0.4pa, and three targets are used for co-sputtering, the Cr target current is 0.6A, the Ni target current is 0.15A, the C target current is 2.5A, the negative bias voltage is 120V, the bias frequency is 120kHz, and the thickness of the deposited layer is about 6μm.
按照实施例有的方法,制备(Cr,Ni)N/DLC/CNTs复合物层。According to the method in the embodiment, the (Cr, Ni)N/DLC/CNTs composite layer was prepared.
下一步,采用辉光放电等离子体改性制备(Cr,Ni)N/DLC-CF 3/CNTs-CF 3复合物层(硬质防粘附功能层):抽真空1×10 -2Pa以上真空度,通入的氩气和四氟化碳气体的混合气(Ar/CF 4,纯度均大于99.9%),Ar/CF 4混合气中CF 4的体积百分比为60%,气压为常压,气体流量40ml/min,辉光放电功率800W,处理时间40min。 Next, use glow discharge plasma modification to prepare (Cr, Ni)N/DLC-CF 3 /CNTs-CF 3 composite layer (hard anti-adhesion functional layer): vacuum 1×10 -2 Pa or more Vacuum degree, the mixed gas of argon and carbon tetrafluoride gas (Ar/CF 4 , the purity is greater than 99.9%), the volume percentage of CF 4 in the Ar/CF 4 mixed gas is 60%, and the pressure is normal pressure , The gas flow rate is 40ml/min, the glow discharge power is 800W, and the treatment time is 40min.
实施例三Example three
模具基体清洗、烘干,同实施例一。The mold base is cleaned and dried as in the first embodiment.
按照实施例一的方法,沉积金属Cr层(结合层)。According to the method of the first embodiment, a metal Cr layer (bonding layer) is deposited.
按照实施例一的方法,沉积CrN层(过渡层)。According to the method of the first embodiment, a CrN layer (transition layer) is deposited.
按照实施例一的方法,沉积沉积(Cr,Ni)N/DLC复合物层。According to the method of the first embodiment, a (Cr, Ni)N/DLC composite layer was deposited.
下一步,采用保护气氛热处理制备(Cr,Ni)N/DLC/CNTs复合物层:保护气氛为氩气(Ar,纯度为99.99%),气压为常压,升温速率为2℃/min,保温温度为760℃,保温时间为8h,随炉冷降至室温。Next, the (Cr, Ni)N/DLC/CNTs composite layer is prepared by heat treatment in a protective atmosphere: the protective atmosphere is argon (Ar, purity is 99.99%), the air pressure is normal pressure, the heating rate is 2°C/min, and the heat preservation The temperature is 760°C, the holding time is 8h, and the furnace cools down to room temperature.
按照实施例一的方法,改性制备(Cr,Ni)N/DLC-CF 3/CNTs-CF 3复合物层(硬质防粘附功能层)。 According to the method of Example 1, the (Cr, Ni)N/DLC-CF 3 /CNTs-CF 3 composite layer (hard anti-adhesion functional layer) was prepared by modification.
实施例四Example four
模具基体清洗、烘干,同实施例一。The mold base is cleaned and dried as in the first embodiment.
按照实施例一的方法,沉积金属Cr层(结合层)。According to the method of the first embodiment, a metal Cr layer (bonding layer) is deposited.
按照实施例一的方法,沉积CrN层(过渡层)。According to the method of the first embodiment, a CrN layer (transition layer) is deposited.
按照实施例二的方法,沉积沉积(Cr,Ni)N/DLC复合物层。According to the method of the second embodiment, a (Cr, Ni)N/DLC composite layer was deposited.
按照实施例三的方法,制备(Cr,Ni)N/DLC/CNTs复合物层。According to the method of Example 3, a (Cr, Ni)N/DLC/CNTs composite layer was prepared.
按照实施例二的方法,改性制备(Cr,Ni)N/DLC-CF 3/CNTs-CF 3复合物层(硬质防粘附功能层)。 According to the method of Example 2, the (Cr, Ni)N/DLC-CF 3 /CNTs-CF 3 composite layer (hard anti-adhesion functional layer) was prepared by modification.
通过维氏硬度计测量以上实施例中硬质防粘附功能层的表面硬度,通过接触角测量仪判断以上实施例中硬质防粘附功能层防粘附性能(接触角越大防粘附性能越优越,接触角以去离子水为测试介质),测试结果见表1。The surface hardness of the hard anti-adhesion functional layer in the above examples was measured by a Vickers hardness meter, and the anti-adhesion performance of the hard anti-adhesion functional layer in the above examples was judged by a contact angle measuring instrument (the greater the contact angle The better the performance, the contact angle is deionized water as the test medium), the test results are shown in Table 1.
表1.样品的分析表征测试结果Table 1. Analysis and characterization test results of samples
Figure PCTCN2019116155-appb-000001
Figure PCTCN2019116155-appb-000001
Figure PCTCN2019116155-appb-000002
Figure PCTCN2019116155-appb-000002
根据表1中的结果可知,利用本发明技术可以使注塑模具表面拥有高耐磨性的同时获得良好的防热坯料粘附性能。According to the results in Table 1, it can be seen that the technology of the present invention can make the surface of the injection mold have high wear resistance and at the same time obtain good heat-proof blank adhesion performance.
综上所述:本发明的用于注塑模具的防粘附硬质涂层及其制备方法在模具内腔表面沉积一层由包括硬质金属/硬质陶瓷相/碳材料三者构成的复合涂层,并对该涂层实施低表面能的表面改性与结构设计,从而在不使用脱模剂、省略涂刷/喷涂脱模剂工序的情况下,解决注塑热坯料容易粘附以及表面耐磨的问题。该用于注塑模具的防粘附硬质涂层及其制备方法紧密结合金属表面涂层制备技术、等离子体改性技术等领域,通过构建异质复合的涂层结构,以及对涂层外表面的进一步改性,形成了一种注塑模具表面防止热坯料粘附的硬质复合涂层,该复合涂层可以使注塑模具表面拥有高耐磨性的同时获得良好的防粘附性能。To sum up: the anti-adhesion hard coating for injection molds of the present invention and the preparation method thereof deposit a layer composed of hard metal/hard ceramic phase/carbon material on the surface of the mold cavity Coating, and implement low surface energy surface modification and structural design on the coating, so as to solve the problem of easy adhesion of the injection molding hot blank and the surface without the use of mold release agent and omission of the brushing/spraying mold release agent process. The problem of wear resistance. The anti-adhesion hard coating for injection molds and its preparation method are closely combined with metal surface coating preparation technology, plasma modification technology and other fields, through the construction of a heterogeneous composite coating structure, and the outer surface of the coating The further modification of the injection mold forms a hard composite coating that prevents the adhesion of hot blanks on the surface of the injection mold. The composite coating can make the surface of the injection mold have high wear resistance and obtain good anti-adhesion performance.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered as the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several embodiments of the present invention, and the descriptions are more specific and detailed, but they should not be interpreted as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

  1. 一种用于注塑模具的防粘附硬质涂层,其特征在于,所述防粘附硬质涂层包括直接与模具结合的结合层、设置在所述结合层上的过渡层以及设置在所述过渡层上的硬质防粘附功能层;所述结合层包括金属铬层(Cr),所述过渡层包括氮化铬层,所述硬质防粘附功能层为包括氮化铬镍((Cr,Ni)N)、-CF 3基团表面接枝改性的类金刚石非晶碳(DLC-CF 3)以及-CF 3基团表面接枝改性的碳纳米管(CNTs-CF 3)三种物质的复合物层。 An anti-adhesion hard coating for injection molds, characterized in that the anti-adhesion hard coating includes a bonding layer directly combined with the mold, a transition layer provided on the bonding layer, and The hard anti-adhesion functional layer on the transition layer; the bonding layer includes a metallic chromium layer (Cr), the transition layer includes a chromium nitride layer, and the hard anti-adhesion functional layer includes chromium nitride Nickel ((Cr,Ni)N), -CF 3 group surface graft modified diamond-like amorphous carbon (DLC-CF 3 ) and -CF 3 group surface grafted modified carbon nanotubes (CNTs- CF 3 ) A composite layer of three substances.
  2. 如权利要求1所述的用于注塑模具的防粘附硬质涂层,其特征在于,所述防粘附硬质涂层的厚度为6.5~17μm。The anti-adhesion hard coating for injection molds according to claim 1, wherein the thickness of the anti-adhesion hard coating is 6.5-17 μm.
  3. 如权利要求2所述的用于注塑模具的防粘附硬质涂层,其特征在于,所述结合层的厚度为1.5~3μm。The anti-adhesion hard coating for injection molds according to claim 2, wherein the thickness of the bonding layer is 1.5 to 3 μm.
  4. 如权利要求2或3所述的用于注塑模具的防粘附硬质涂层,其特征在于,所述过渡层的厚度为2~4μm。The anti-adhesion hard coating for injection molds of claim 2 or 3, wherein the thickness of the transition layer is 2 to 4 μm.
  5. 一种根据如权利要求1至4中任一项所述的用于注塑模具的防粘附硬质涂层的制备方法,其特征在于,包括以下步骤:A method for preparing an anti-adhesion hard coating for injection molds according to any one of claims 1 to 4, characterized in that it comprises the following steps:
    S1、通过沉积法在所述模具的表面上沉积所述结合层,即Cr层,所述结合层的厚度为1.5~3μm;S1. Depositing the bonding layer, that is, the Cr layer, on the surface of the mold by a deposition method, and the thickness of the bonding layer is 1.5-3 μm;
    S2、通过沉积法在所述结合层上沉积所述过渡层,即CrN层,所述过渡层的厚度为2~4μm;S2. Depositing the transition layer, that is, a CrN layer, on the bonding layer by a deposition method, and the thickness of the transition layer is 2 to 4 μm;
    S3、通过沉积法在所述过渡层上沉积第一复合物层,所述第一复合物层包括(Cr,Ni)N/DLC层,所述第一复合物层的厚度为3~10μm;S3. Depositing a first composite layer on the transition layer by a deposition method, the first composite layer includes a (Cr, Ni)N/DLC layer, and the thickness of the first composite layer is 3-10 μm;
    S4、通过保护气氛热处理以使所述第一复合物层形成第二复合物层,所述第二复合物层包括(Cr,Ni)N/DLC/CNTs层;S4. Heat treatment in a protective atmosphere to make the first composite layer form a second composite layer, the second composite layer including a (Cr, Ni)N/DLC/CNTs layer;
    S5、通过辉光放电等离子体改性以使所述第二复合物层形成所述硬质防粘附功能层,即(Cr,Ni)N/DLC-CF 3/CNTs-CF 3层,所述防粘附硬质涂层的厚度为6.5~17μm。 S5. The second composite layer is modified by glow discharge plasma to form the hard anti-adhesion functional layer, namely (Cr, Ni)N/DLC-CF 3 /CNTs-CF 3 layer, so The thickness of the anti-adhesion hard coating is 6.5-17 μm.
  6. 如权利要求5所述的用于注塑模具的防粘附硬质涂层的制备方法,其特征在于,步骤S1中,所述沉积法为磁控溅射离子镀沉积法,沉积所述过渡层具体包括以下步骤:The method for preparing an anti-adhesion hard coating for injection molds according to claim 5, wherein, in step S1, the deposition method is a magnetron sputter ion plating deposition method, and the transition layer is deposited Specifically include the following steps:
    将所述模具放入至炉体内,抽真空到0.8×10 -3以上真空度,通入氩气,其纯度为99.99%,气压控制在0.1~1pa,其中,Cr靶电流0.6~2.2A,负偏压60~180V,偏压频率150~300kHz。 Put the mold into the furnace body, evacuate to a vacuum degree of 0.8×10 -3 or more, and introduce argon gas with a purity of 99.99% and a pressure control of 0.1-1pa. Among them, the Cr target current is 0.6-2.2A. The negative bias voltage is 60-180V, and the bias frequency is 150-300kHz.
  7. 如权利要求5所述的用于注塑模具的防粘附硬质涂层的制备方法,其特征在于,步骤S2中,所述沉积法为磁控溅射离子镀沉积法,沉积所述过渡层具体包括以下步骤:The method for preparing an anti-adhesion hard coating for injection molds according to claim 5, wherein in step S2, the deposition method is a magnetron sputtering ion plating deposition method, and the transition layer is deposited Specifically include the following steps:
    抽真空到0.8×10 3~10Pa以上真空度,通入的氮气,其纯度为99.999%,气压控制在0.3~1.6pa,其中,Cr靶电流0.3~1.2A,负偏压30~100V,偏压频率50~120kHz。 Evacuate to a vacuum degree above 0.8×10 3 ~10Pa, and pass in nitrogen with a purity of 99.999% and a pressure of 0.3~1.6pa. Among them, the Cr target current is 0.3~1.2A, and the negative bias voltage is 30~100V. Compression frequency is 50~120kHz.
  8. 如权利要求5所述的用于注塑模具的防粘附硬质涂层的制备方法,其特征在于,步骤S3中,所述沉积法为磁控溅射离子镀沉积法,沉积所述第一复合物层具体包括以下步骤:The method for preparing an anti-adhesion hard coating for injection molds according to claim 5, wherein, in step S3, the deposition method is a magnetron sputtering ion plating deposition method, and the first The composite layer specifically includes the following steps:
    抽真空到0.8×10 -3以上真空度,通入的氮气,其纯度为99.999%,气压控制在0.1~1.0pa,并采用三靶共溅射,其中,Cr靶电流0.2~1.4A,Ni靶电流0.04~0.3A,C靶电流0.8~3A,负偏压30~150V,偏压频率50~180kHz。 It is evacuated to a vacuum degree above 0.8×10 -3 , the purity of the nitrogen is 99.999%, the pressure is controlled at 0.1~1.0pa, and three targets are used for sputtering. Among them, the target current of Cr is 0.2~1.4A, Ni The target current is 0.04~0.3A, the C target current is 0.8~3A, the negative bias voltage is 30~150V, and the bias frequency is 50~180kHz.
  9. 如权利要求5所述的用于注塑模具的防粘附硬质涂层的制备方法,其特征在于,步骤S4具体包括以下步骤:The method for preparing an anti-adhesion hard coating for injection molds according to claim 5, wherein step S4 specifically includes the following steps:
    以氩气为保护气氛,其纯度为99.99%,气压为常压,并保持炉体内的升温速率为1~20℃/min,保温温度为600~800℃,保温时间为2~10h,随炉冷降至室温。Use argon as the protective atmosphere, its purity is 99.99%, the pressure is normal pressure, and the heating rate in the furnace body is 1-20℃/min, the holding temperature is 600-800℃, and the holding time is 2-10h. Cool down to room temperature.
  10. 如权利要求5所述的用于注塑模具的防粘附硬质涂层的制备方法,其特征在于,步骤S5具体包括以下步骤:The method for preparing an anti-adhesion hard coating for injection molds according to claim 5, wherein step S5 specifically includes the following steps:
    抽真空到1×10 -210Pa以上真空度,并通入包括氩气和四氟化碳气体的混合气,其纯度均大于99.9%,且所述混合气中CF 4的体积百分比为30~100%,气 压为常压,气体流量为20~200ml/min,辉光放电功率为40~400W,处理时间为10~120min。 Evacuate to a vacuum degree above 1×10 -2 10Pa, and pass in a mixed gas including argon and carbon tetrafluoride gas, the purity of which is greater than 99.9%, and the volume percentage of CF 4 in the mixed gas is 30~ 100%, atmospheric pressure is normal pressure, gas flow rate is 20-200ml/min, glow discharge power is 40-400W, treatment time is 10-120min.
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