WO2020155666A1 - Led lamp and mercury lamp interchanging structure - Google Patents

Led lamp and mercury lamp interchanging structure Download PDF

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Publication number
WO2020155666A1
WO2020155666A1 PCT/CN2019/110141 CN2019110141W WO2020155666A1 WO 2020155666 A1 WO2020155666 A1 WO 2020155666A1 CN 2019110141 W CN2019110141 W CN 2019110141W WO 2020155666 A1 WO2020155666 A1 WO 2020155666A1
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WO
WIPO (PCT)
Prior art keywords
connector
mercury lamp
power
inner end
joint
Prior art date
Application number
PCT/CN2019/110141
Other languages
French (fr)
Chinese (zh)
Inventor
刘华
Original Assignee
广州速普软件科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州速普软件科技有限公司 filed Critical 广州速普软件科技有限公司
Priority to EP19912592.3A priority Critical patent/EP3822535A4/en
Publication of WO2020155666A1 publication Critical patent/WO2020155666A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/503Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/04Fastening of light sources or lamp holders with provision for changing light source, e.g. turret
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/06Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/56Cooling arrangements using liquid coolants
    • F21V29/59Cooling arrangements using liquid coolants with forced flow of the coolant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/60Cooling arrangements characterised by the use of a forced flow of gas, e.g. air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/26Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065After-treatment
    • B05D3/067Curing or cross-linking the coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/12Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a coating with specific electrical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00214Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using UV radiation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to the technical field of ultraviolet curing equipment, in particular to an interchange structure of an LED lamp and a mercury lamp.
  • LED-UV ultraviolet light-emitting diode
  • LED curing has obvious technical advantages, but it requires ink manufacturers to develop new photoinitiators for LED wavelengths in order to achieve the best curing and energy-saving effects of LEDs. At present, it is in a period of alternation between new and old technologies. Some inks and varnish photoinitiators The research and development progress cannot fully meet the production needs of LED-UV. In some special printing processes, mercury lamps still cannot be replaced, so mercury lamps still have a certain market.
  • LED-UV and traditional mercury lamps in the same curing system.
  • the LED-UV uses a DC constant current source for power supply and water cooling for heat dissipation
  • the mercury lamp uses an AC power supply and air cooling for heat dissipation
  • LED-UV and mercury lamp hybrid equipment must be equipped at the same time Two sets of power supply and cooling devices will undoubtedly increase the complexity of the line connection and increase the volume of the equipment.
  • the power supply cable and the cooling device must be replaced together, which requires a large workload and the operation is too cumbersome.
  • the purpose of the present invention is to provide an interchange structure for LED lamps and mercury lamps, which can quickly and conveniently interchange LED lamps and mercury lamps, which is beneficial to simplify equipment and facilitate operation. Increase productivity.
  • the present invention provides an interchangeable structure for an LED lamp and a mercury lamp, which includes a base device, a joint device provided at one end of the base device, an LED light box body and a mercury lamp that are slidably connected to the base device, respectively Main body;
  • the joint device includes a power connector, a wind pipe joint and a water pipe joint;
  • the inner end of the main body of the LED light box is provided with a first power-taking connector that is opposite and matched with the power connector and a nozzle connector that is opposite to the water pipe connector;
  • the inner end of the mercury lamp main body is provided with a second power-taking connector opposite and matching with the power connector and an air exhaust port opposite to the air pipe connector.
  • the base device includes oppositely arranged guide rails and a bottom plate connecting the guide rails; the outer side of the LED light box body is provided with a first slide rail that is slidingly fitted with the guide rail; the outer side of the mercury lamp body is provided There is a second slide rail that is slidably matched with the guide rail;
  • the joint device further includes a joint mounting plate fixedly connected to the first end of the guide rail, and the power connector, air pipe joint and water pipe joint are mounted on the joint mounting plate.
  • the two ends of the guide rail are respectively connected to the bottom plate, the second end of the guide rail is provided with a plug pin, and the first slide rail and the second slide rail are respectively provided with the plug pins ⁇ bolt hole.
  • the inner end of the main body of the LED light box is provided with a first inner end cover, and the first power-taking connector and the nozzle connector are provided on the first inner end cover;
  • the inner end of the mercury lamp body is provided with a second inner end cover, and the second power-taking connector and the air exhaust port are provided on the second inner end cover.
  • both the first inner end cover and the second inner end cover are provided with a guide post facing the joint device, and the joint device is provided with a guide hole opposite to the guide post; The fitting of the guide post and the guide hole precedes the contact between the first power connector and the power connector and before the second power connector contacts the power connector.
  • the plug is an elastic plug, and the elastic plug can be automatically inserted into the plug hole when the LED light box main body and the mercury lamp main body slide toward the joint device.
  • the power connector is a female power connector, and both the first power connector and the second power connector are male power connectors.
  • both the nozzle joint and the water pipe joint are self-sealing quick joints.
  • the nozzle connector is a self-sealing quick male connector
  • the water pipe connector is a self-sealing female quick connector
  • both the LED light box body and the outer ends of the mercury lamp body are provided with handles.
  • the present invention has the following beneficial effects:
  • the interchangeable structure of the LED lamp and the mercury lamp of the present invention includes a base device, a joint device provided at one end of the base device, an LED light box main body and a mercury lamp main body slidably connected to the base device, and the joint device includes a power connector and a wind pipe Connectors and water pipe connectors, the base device can be installed on the machine, by providing the inner end of the LED light box body with a first power connector and a nozzle connector opposite to the power connector and a nozzle connector opposite to the water pipe connector.
  • the inner end of the power supply connector is provided with a second power take-in connector and a suction port opposite to the air pipe connector.
  • the power connector is electrically connected to the digital power supply.
  • the LED light box body Slide the base device toward the direction of the connector device, so that the first power connector is connected to the power connector, and the nozzle connector is connected to the water pipe connector.
  • the digital power supply is switched to the DC power supply mode to supply power to the power connector.
  • the AC power supply mode and the air-cooled heat dissipation mode are completed, so that only one action is required to plug in the connector device, and the LED light box and the mercury lamp can be quickly switched.
  • the traditional operation refquires unplugging the cable, water pipe, and In terms of screw locking, etc.
  • its operation is more convenient and efficient, thereby improving production efficiency.
  • the interchangeable structure shares a base device, which can adapt to both LED-UV and mercury lamps, thereby simplifying the equipment.
  • FIG. 1 is a schematic diagram of an interchange structure of an LED lamp and a mercury lamp provided by an embodiment of the present invention when the LED light box is replaced;
  • Fig. 2 is a schematic structural diagram of Fig. 1 from another perspective
  • FIG. 3 is a schematic diagram of the structure of the base device and the joint device provided by the embodiment of the present invention.
  • FIG. 4 is a schematic diagram of an interchange structure between an LED lamp and a mercury lamp provided by an embodiment of the present invention when the mercury lamp is replaced.
  • FIGS 1, 2 and 4 schematically show the interchangeable structure of the LED lamp and the mercury lamp of the present invention, which includes a base device 10, a connector device 20, an LED light box body 30 and a mercury lamp body 40.
  • the base device 10 is used to be installed on the machine table.
  • the joint device 20 is provided at one end of the base device 10.
  • the LED light box body 30 and the mercury lamp body 40 can be slidably connected to the base device 10, and the inner end of the LED light box body 30 is provided There are a first power-taking connector 31 and a nozzle connector 32.
  • the inner end of the mercury lamp body 40 is provided with a second power-taking connector 41 and an air exhaust port 42.
  • the first power-taking connector 31 and the second power-taking connector 41 are arranged opposite to and adapted to the power connector 21, while the nozzle connector 32 and the water pipe connector 23 are oppositely arranged, the air outlet 42 and the air pipe connector 22 are oppositely arranged, and the power connector 21 is used for
  • the digital power supply can choose to provide the power connector 21 with a direct current power supply mode or an alternating current power supply mode.
  • the LED light box body 30 when the LED light box needs to be used for the curing process, insert the LED light box body 30 into the base device 10, and slide the LED light box body 30 so that the first power connector 31 is connected to the power connector 21 At the same time, the nozzle connector 32 is connected with the water pipe connector 23, and the digital power supply is switched to the DC power supply mode to supply power to the power connector 21.
  • the power connector 21 supplies power to the LED light box through the first power connector 31, thereby completing the DC power supply mode and water cooling heat dissipation Way to meet the needs of the main body 30 of the LED light box.
  • the AC/DC power supply of the digital power supply can be manually switched, or it is preferable to use the smart digital power supply to automatically detect whether the LED lamp or the mercury lamp is installed, and then automatically switch to AC power supply or DC power supply. .
  • the smart digital power supply to automatically detect whether the LED lamp or the mercury lamp is installed, and then automatically switch to AC power supply or DC power supply.
  • pull out the LED light box body 30 from the base device 10 to separate the LED light box body 30 and the connector device 20 and then insert the mercury lamp body 40 into the base device 10 and move it toward the connector device 20 Slide and advance in the direction to make the second power-taking connector 41 connect with the power connector 21, and at the same time make the air suction port 42 communicate with the air pipe connector 22, and the air pipe connector 22 is connected to the fan through the air pipe to realize the connection of the air path.
  • the digital power supply switches to the AC power supply mode, supplies power to the power connector 21, and starts the fan, thereby completing the AC power supply mode and the air-cooled heat dissipation mode. Therefore, only the operation of inserting the LED light box main body 30 and the mercury lamp main body 40 can realize the rapid switching between the LED light box and the mercury lamp, which is compared with the traditional operation (need to pull out cables, water pipes, tighten screws, etc. ), its operation is very convenient and efficient, which can greatly improve work efficiency, and the interchangeable structure shares the same base device 10, which can adapt to LED-UV and mercury lamps at the same time, thereby simplifying the equipment.
  • the curing principles of the LED light box main body 30 and the mercury lamp main body 40 are the prior art, and the LED-UV lamp source and the mercury lamp are respectively used to seal paint (paint), ink, adhesive (glue) or other potting The curing of the agent, its internal detailed structure and working principle will not be repeated here.
  • the base device 10 includes a guide rail 11 and a bottom plate 12 connected to the guide rail 11, and a first slide rail 33 slidingly fitted with the guide rail 11 is provided on the outer side of the LED light box body 30, so that the LED light box body 30 can slide freely along the guide rail 11, the outer side of the mercury lamp main body 40 is provided with a second slide rail 43 slidably fitted with the guide rail 11 so that the LED light box main body 30 can slide freely along the guide rail 11.
  • the joint device 20 further includes a joint mounting plate 24 fixedly connected to the first end of the guide rail 11, and the power joint 21, the air pipe joint 22 and the water pipe joint 23 are mounted on the joint mounting plate 24.
  • the LED light box body 30 when installing the LED light box body 30, first insert the first slide rail 33 into the guide rail 11 of the base device 10, and then slide the LED light box body 30 on the guide rail 11 to the joint device 20, so that the inner end of the LED light box body 30 (such as 1) is connected to the connector mounting plate 24, so that the first power connector 31 is connected to the power connector 21, and the nozzle connector 32 is connected to the water pipe connector 23; if the mercury lamp body 40 is installed, the second slide is first The rail 43 is inserted into the guide rail 11 of the base device 10, and then the mercury lamp body 40 is slid to the joint device 20 on the guide rail 11, so that the inner end of the mercury lamp body 40 (the right end in FIG. 4) is connected to the joint mounting plate 24 , The second power-taking connector 41 is connected to the power connector 21, and the air suction port 42 is connected to the air pipe connector 22.
  • the inner end of the LED light box body 30 such as 1
  • the connector mounting plate 24 if the mercury lamp body 40 is installed, the second slide is first The rail
  • two ends of the guide rail 11 are respectively connected with a bottom plate 12 to facilitate the stability of the guide rail 11, and an irradiation space is formed between the two bottom plates 12, so that the LED light box body 30 or The mercury lamp main body 40 slides in place on the guide rail 11, that is, after docking with the joint device 20, the curing process of coating (paint), ink, adhesive (glue) or other potting sealants is realized through the irradiation space.
  • the second end of the guide rail 11 (the left end in FIG. 3) is provided with a plug pin 13.
  • the first slide rail 33 and the second slide rail 43 are respectively provided with plug holes matching the plug pins 13, specifically, the first slide rail 33
  • the plug hole of the second slide rail 43 is the first plug hole 331
  • the plug hole on the second slide rail 43 is the second plug hole 431.
  • the plug 13 is preferably used as the elastic plug 13, so that the LED light box body 30 When the LED light box body 30 or the right side of the mercury lamp body 40 starts to touch the connector mounting plate 24 when the mercury lamp body 40 slides toward the connector device 20, the elastic bolt 13 is just facing the position of the bolt hole.
  • the 13 can be automatically inserted into the first pin hole 331 or the second pin hole 431 to achieve self-locking, thereby fixing the LED light box body 30 or the mercury lamp body 40 to the base device 10, and at the same time connecting the first power-taking connector 31 with The power connector 21 is docked and the nozzle connector 32 is connected to the water pipe connector 23; or the second power connector 41 is docked with the power connector 21 and the air outlet 42 is connected to the air pipe connector 22 at the same time.
  • the LED light box body 30 or the mercury lamp body 40 When you need to remove the LED light box body 30 or the mercury lamp body 40 for interchange, you only need to pull the elastic plug 13 outward so that the plug 13 is out of the pin hole, and the LED light box body 30 or the mercury lamp body 40 can be freely along the base device 10 By sliding, the LED light box main body 30 or the mercury lamp main body 40 can be removed from the base device 10. Especially when the LED light box body 30 is disassembled, because the LED light box body 30 is pressed by the water pipe connector 23, it will pop up to the left along the guide rail 11 under the action of water pressure, so as to facilitate the extraction of the LED light box body 30.
  • the inner end of the LED light box body 30 is provided with a first inner end cover 34, the first power-taking connector 31 and the nozzle connector 32 are provided on the first inner end cover 34, and the LED light box body 30 is installed.
  • the first inner end cover 34 is connected with the joint mounting plate 24, the first power-taking connector 31 is connected with the power connector 21, and the nozzle connector 32 is connected with the water pipe connector 23.
  • the inner end of the mercury lamp main body 40 is provided with a second inner end cover 44, and the second power-taking connector 41 and the air exhaust port 42 are provided on the second inner end cover 44.
  • the second inner end cover 44 is connected with the joint mounting plate 24, so that the second power-taking connector 41 is connected with the power connector 21, and the air exhaust port 42 is connected with the air pipe connector 22.
  • the first inner end cover 34 and the second inner end cover 44 are each provided with a guide post facing the joint device 20, and the joint device 20 is provided with a guide hole 241 opposite to the guide post.
  • the guide post on the inner end cover 34 is the first guide post 341
  • the guide post on the second inner end cover 44 is the second guide post 441.
  • the first guide post 341 and the guide hole 241 are mated before the first guide post 341.
  • the power-taking connector 31 is in contact with the power connector 21, and the second guide post 441 is mated with the guide hole 241 before the second power-taking connector 41 contacts the power connector 21, which can ensure that the LED light box body 30 or the mercury lamp body 40 is installed.
  • the first guide post 341 or the second guide post 441 is inserted into the guide hole 241 first, which plays a precise positioning function, ensuring that the first power-taking connector 31 or the second power-taking connector 41 is inserted into the power connector 21 before the position is exactly corresponding
  • the first inner end cover 34 and the second inner end cover 44 are both provided with two guide posts side by side to further improve the guiding of the LED light box main body 30 and the mercury lamp main body 40 when they are inserted into the joint device 20. Ensure that the joints are connected smoothly.
  • the power connector 21 is a female power connector, and the first power connector 31 and the second power connector 41 are both power male connectors.
  • the first power connector 31 or the second power connector 41 is inserted during installation. In the power connector 21, electrical connection is thus achieved.
  • the nozzle connector 32 and the water pipe connector 23 are both self-sealing quick connectors. More preferably, the nozzle connector 32 is a self-sealing quick male connector, and the water pipe connector 23 is a self-sealing female quick connector. As long as the nozzle connector 32 and the water pipe connector 23 are connected When the water pipe is connected, water can be passed through. Once the nozzle joint 32 and the water pipe joint 23 are separated, the nozzle joint 32 and the water pipe joint 23 each seal the water flow, so that the water cannot flow out to improve the interchange efficiency.
  • the outer ends of the LED light box body 30 and the mercury lamp body 40 are both provided with handles, the handle on the LED light box body 30 is the first handle 35, and the handle on the mercury lamp body 40 is the second handle 45.
  • the arrangement of the first handle 35 and the second handle 45 can facilitate the pushing and pulling of the LED light box main body 30 and the mercury lamp main body 40 in the process of assembling and disassembling, thereby improving the convenience.
  • the terms “installed”, “connected”, and “connected” should be interpreted in a broad sense, for example, it may be a fixed connection or a Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • installed e.g., it may be a fixed connection or a Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • the interchangeable structure of the LED lamp and the mercury lamp of the present invention only needs to be plugged into the connector device to quickly switch between the LED light box and the mercury lamp.
  • the operation is quick and convenient, which is beneficial to simplify the equipment. , Improve production efficiency, so it has a higher promotion and application value.

Abstract

Disclosed is an LED lamp and mercury lamp interchanging structure, comprising a base device (10), a connector device (20) arranged at one end of the base device (10), and an LED lamp house body (30) and a mercury lamp body (40) respectively slidably connected to the base device (10), wherein the connector device (20) comprises a power supply connector (21), an air pipe connector (22), and a water pipe connector (23); an inner end of the LED lamp house body (30) is provided with a first power receiving connector (31) opposite to and matching with the power supply connector (21), and a water port connector (32) opposite to the water pipe connector (23); and an inner end of the mercury lamp body (40) is provided with a second power receiving connector (41) opposite to and matching with the power supply connector (21), and an air suction port (42) opposite to the air pipe connector (22). The LED lamp and mercury lamp interchanging structure can rapidly and conveniently realize the interchanging between an LED lamp and a mercury lamp, facilitates simplified equipment, is easy to operate, and can improve the production efficiency.

Description

一种LED灯与汞灯的互换结构An interchange structure of LED lamp and mercury lamp 技术领域Technical field
本发明涉及紫外线固化设备技术领域,特别是涉及一种LED灯与汞灯的互换结构。The invention relates to the technical field of ultraviolet curing equipment, in particular to an interchange structure of an LED lamp and a mercury lamp.
背景技术Background technique
现有的汞灯紫外线固化设备存在能源消耗大、固化过程产生臭氧、粉尘、噪音等缺点,随着紫外发光二极管(LED-UV)半导体技术的发展,LED技术有慢慢取代汞灯的趋势。Existing mercury lamp ultraviolet curing equipment has disadvantages such as high energy consumption, ozone, dust, noise, etc. during the curing process. With the development of ultraviolet light-emitting diode (LED-UV) semiconductor technology, LED technology is gradually replacing mercury lamps.
LED固化具有明显的技术优势,但需要油墨厂家针对LED波长研发新的光引发剂,才能发挥LED最好的固化和节能效果,而目前正处于新旧技术交替的时期,部分油墨和光油光引发剂的研发进度还不能完全满足LED-UV的生产需求,在一些特殊印刷工艺中汞灯仍然无法被替代,因此汞灯仍然拥有一定的市场。LED curing has obvious technical advantages, but it requires ink manufacturers to develop new photoinitiators for LED wavelengths in order to achieve the best curing and energy-saving effects of LEDs. At present, it is in a period of alternation between new and old technologies. Some inks and varnish photoinitiators The research and development progress cannot fully meet the production needs of LED-UV. In some special printing processes, mercury lamps still cannot be replaced, so mercury lamps still have a certain market.
在这种情况下,为了兼顾节能环保,同时又能保证印刷工艺,出现了在同一套固化系统中同时存在LED-UV和传统汞灯的需求。但是,由于LED-UV采用直流恒流源供电、水冷方式散热,而汞灯采用的是交流电源供电、风冷方式散热,因此,按照传统的工艺,LED-UV和汞灯混合设备必须同时配备两套供电电源和冷却装置,这样无疑会增加线路接续的复杂程度、增大设备体积。同时,由于印刷工艺对两种灯的使用需求,可能需要频繁更换工位上的LED-UV或汞灯,此时必须连带供电电缆和冷却装置一起更换,工作量较大,操作过于繁琐。In this case, in order to take into account energy saving and environmental protection, while ensuring the printing process, there is a need for both LED-UV and traditional mercury lamps in the same curing system. However, because the LED-UV uses a DC constant current source for power supply and water cooling for heat dissipation, while the mercury lamp uses an AC power supply and air cooling for heat dissipation, according to the traditional process, LED-UV and mercury lamp hybrid equipment must be equipped at the same time Two sets of power supply and cooling devices will undoubtedly increase the complexity of the line connection and increase the volume of the equipment. At the same time, due to the requirements of the printing process for the use of the two types of lamps, it may be necessary to frequently replace the LED-UV or mercury lamps on the workstations. At this time, the power supply cable and the cooling device must be replaced together, which requires a large workload and the operation is too cumbersome.
发明内容Summary of the invention
为了解决上述背景技术中的问题,本发明的目的是提供一种LED灯与汞灯的互换结构,其能够快捷方便地对LED灯和汞灯进行互换,有利于简化设 备,便于操作,提高生产效率。In order to solve the above-mentioned problems in the background art, the purpose of the present invention is to provide an interchange structure for LED lamps and mercury lamps, which can quickly and conveniently interchange LED lamps and mercury lamps, which is beneficial to simplify equipment and facilitate operation. Increase productivity.
基于此,本发明提供了一种LED灯与汞灯的互换结构,包括底座装置、设于所述底座装置一端的接头装置、分别可滑动连接于所述底座装置的LED灯箱主体和汞灯主体;所述接头装置包括电源接头、风管接头和水管接头;Based on this, the present invention provides an interchangeable structure for an LED lamp and a mercury lamp, which includes a base device, a joint device provided at one end of the base device, an LED light box body and a mercury lamp that are slidably connected to the base device, respectively Main body; the joint device includes a power connector, a wind pipe joint and a water pipe joint;
所述LED灯箱主体的内端设有与所述电源接头相对且相配的第一取电接头和与所述水管接头相对的水口接头;The inner end of the main body of the LED light box is provided with a first power-taking connector that is opposite and matched with the power connector and a nozzle connector that is opposite to the water pipe connector;
所述汞灯主体的内端设有与所述电源接头相对且相配的第二取电接头和与所述风管接头相对的抽风口。The inner end of the mercury lamp main body is provided with a second power-taking connector opposite and matching with the power connector and an air exhaust port opposite to the air pipe connector.
作为优选方案,所述底座装置包括相对设置的导轨和连接所述导轨的底板;所述LED灯箱主体的外侧设有与所述导轨滑动配合的第一滑轨;所述汞灯主体的外侧设有与所述导轨滑动配合的第二滑轨;As a preferred solution, the base device includes oppositely arranged guide rails and a bottom plate connecting the guide rails; the outer side of the LED light box body is provided with a first slide rail that is slidingly fitted with the guide rail; the outer side of the mercury lamp body is provided There is a second slide rail that is slidably matched with the guide rail;
所述接头装置还包括固定连接于所述导轨的第一端的接头安装板,所述电源接头、风管接头和水管接头安装于所述接头安装板上。The joint device further includes a joint mounting plate fixedly connected to the first end of the guide rail, and the power connector, air pipe joint and water pipe joint are mounted on the joint mounting plate.
作为优选方案,所述导轨的两端分别连接有所述底板,所述导轨的第二端设有插销,所述第一滑轨和所述第二滑轨上分别设有与所述插销相配的插销孔。As a preferred solution, the two ends of the guide rail are respectively connected to the bottom plate, the second end of the guide rail is provided with a plug pin, and the first slide rail and the second slide rail are respectively provided with the plug pins的bolt hole.
作为优选方案,所述LED灯箱主体的内端设有第一内端盖,所述第一取电接头和所述水口接头设于所述第一内端盖上;As a preferred solution, the inner end of the main body of the LED light box is provided with a first inner end cover, and the first power-taking connector and the nozzle connector are provided on the first inner end cover;
所述汞灯主体的内端设有第二内端盖,所述第二取电接头和所述抽风口设于所述第二内端盖上。The inner end of the mercury lamp body is provided with a second inner end cover, and the second power-taking connector and the air exhaust port are provided on the second inner end cover.
作为优选方案,所述第一内端盖和所述第二内端盖上均设有朝向所述接头装置的导柱,所述接头装置上设有与所述导柱相对的导向孔;所述导柱与所述导向孔的配合先于所述第一取电接头与所述电源接头接触、以及先于所述第二取电接头与所述电源接头接触。As a preferred solution, both the first inner end cover and the second inner end cover are provided with a guide post facing the joint device, and the joint device is provided with a guide hole opposite to the guide post; The fitting of the guide post and the guide hole precedes the contact between the first power connector and the power connector and before the second power connector contacts the power connector.
作为优选方案,所述插销为弹性插销,在所述LED灯箱主体和所述汞灯主体朝向所述接头装置滑动的过程中,所述弹性插销能自动插接至所述插销孔内。As a preferred solution, the plug is an elastic plug, and the elastic plug can be automatically inserted into the plug hole when the LED light box main body and the mercury lamp main body slide toward the joint device.
作为优选方案,所述电源接头为电源母头,所述第一取电接头和所述第二取电接头均为电源公头。As a preferred solution, the power connector is a female power connector, and both the first power connector and the second power connector are male power connectors.
作为优选方案,所述水口接头和所述水管接头均为自密封快速接头。As a preferred solution, both the nozzle joint and the water pipe joint are self-sealing quick joints.
作为优选方案,所述水口接头为自密封快速公接头,所述水管接头为自密封快速母接头。As a preferred solution, the nozzle connector is a self-sealing quick male connector, and the water pipe connector is a self-sealing female quick connector.
作为优选方案,所述LED灯箱主体和所述汞灯主体的外端均设有拉手。As a preferred solution, both the LED light box body and the outer ends of the mercury lamp body are provided with handles.
相较于现有技术,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:
本发明的LED灯与汞灯的互换结构,包括底座装置、设于底座装置一端的接头装置、分别可滑动连接于底座装置的LED灯箱主体和汞灯主体,接头装置包括电源接头、风管接头和水管接头,底座装置能够安装到机台上,通过在LED灯箱主体的内端设有与电源接头相对且相配的第一取电接头和与水管接头相对的水口接头,同时在汞灯主体的内端设有与电源接头相对且相配的第二取电接头和与风管接头相对的抽风口,电源接头与数字电源电连接,当需要使用LED灯箱进行固化工艺时,将LED灯箱主体插入底座装置上并向接头装置的方向进行滑动推进,使得第一取电接头与电源接头相接通,同时使得水口接头与水管接头相接,数字电源切换到直流供电方式,向电源接头供电,从而完成直流供电方式和水冷散热方式;当需要使用汞灯进行固化工艺时,将LED灯箱主体从底座装置拉出,再将汞灯主体插入底座装置上并向接头装置的方向进行滑动推进,使得第二取电接头与电源接头相接通,同时使得抽风口与风管接头相通,风管接头通过风管与风机接通,此时数字电源切换到交流供电方式,向电源接头供电,启动风机,从而完成交流供电方式和风冷散热方式,由此只需向接头装置进行插接一个动作,就能够实现LED灯箱和汞灯的快速切换,相较于传统的操作(需要拔电缆、水管、上螺丝锁紧等)而言,其操作更加便捷高效,从而提高了生产效率,而且,该互换结构共用了一个底座装置,能同时适应LED-UV和汞灯,从而简化了设备。The interchangeable structure of the LED lamp and the mercury lamp of the present invention includes a base device, a joint device provided at one end of the base device, an LED light box main body and a mercury lamp main body slidably connected to the base device, and the joint device includes a power connector and a wind pipe Connectors and water pipe connectors, the base device can be installed on the machine, by providing the inner end of the LED light box body with a first power connector and a nozzle connector opposite to the power connector and a nozzle connector opposite to the water pipe connector. The inner end of the power supply connector is provided with a second power take-in connector and a suction port opposite to the air pipe connector. The power connector is electrically connected to the digital power supply. When the LED light box is needed for the curing process, insert the LED light box body Slide the base device toward the direction of the connector device, so that the first power connector is connected to the power connector, and the nozzle connector is connected to the water pipe connector. The digital power supply is switched to the DC power supply mode to supply power to the power connector. Complete the DC power supply mode and the water-cooled heat dissipation mode; when the mercury lamp needs to be used for the curing process, pull out the main body of the LED light box from the base device, and then insert the main body of the mercury lamp into the base device and slide it in the direction of the connector device to make the second Second, connect the power connector to the power connector, and at the same time make the exhaust port communicate with the air pipe connector, and the air pipe connector is connected to the fan through the air pipe. At this time, the digital power supply is switched to AC power supply mode, power is supplied to the power connector, and the fan is started. In this way, the AC power supply mode and the air-cooled heat dissipation mode are completed, so that only one action is required to plug in the connector device, and the LED light box and the mercury lamp can be quickly switched. Compared with the traditional operation (requires unplugging the cable, water pipe, and In terms of screw locking, etc.), its operation is more convenient and efficient, thereby improving production efficiency. Moreover, the interchangeable structure shares a base device, which can adapt to both LED-UV and mercury lamps, thereby simplifying the equipment.
附图说明Description of the drawings
图1是本发明实施例提供的一种LED灯与汞灯的互换结构处于更换LED灯 箱时的示意图;FIG. 1 is a schematic diagram of an interchange structure of an LED lamp and a mercury lamp provided by an embodiment of the present invention when the LED light box is replaced;
图2是图1另一视角的结构示意图;Fig. 2 is a schematic structural diagram of Fig. 1 from another perspective;
图3是本发明实施例提供的底座装置和接头装置的结构示意图;3 is a schematic diagram of the structure of the base device and the joint device provided by the embodiment of the present invention;
图4是本发明实施例提供的一种LED灯与汞灯的互换结构处于更换汞灯时的示意图。FIG. 4 is a schematic diagram of an interchange structure between an LED lamp and a mercury lamp provided by an embodiment of the present invention when the mercury lamp is replaced.
其中,10、底座装置;11、导轨;12、底板;13、插销;20、接头装置;21、电源接头;22、风管接头;23、水管接头;24、接头安装板;241、导向孔;30、LED灯箱主体;31、第一取电接头;32、水口接头;33、第一滑轨;331、第一插销孔;34、第一内端盖;341、第一导柱;35、第一拉手;40、汞灯主体;41、第二取电接头;42、抽风口;43、第二滑轨;431、第二插销孔;44、第二内端盖;441、第二导柱;45、第二拉手。Among them, 10, base device; 11, guide rail; 12, bottom plate; 13, latch; 20, joint device; 21, power connector; 22, air pipe joint; 23, water pipe joint; 24, joint mounting plate; 241, guide hole 30. The main body of the LED light box; 31, the first power-taking connector; 32, the nozzle connector; 33, the first slide rail; 331, the first pin hole; 34, the first inner end cover; 341, the first guide post; 35 , The first handle; 40, the main body of the mercury lamp; 41, the second power connector; 42, the air outlet; 43, the second slide rail; 431, the second pin hole; 44, the second inner end cover; 441, the second Guide post; 45, the second handle.
具体实施方式detailed description
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below in conjunction with the drawings and embodiments. The following examples are used to illustrate the present invention, but not to limit the scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply the device or The element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
请参见图1、图2和图4所示,示意性地示出了本发明的LED灯与汞灯的互换结构,其包括底座装置10、接头装置20、LED灯箱主体30和汞灯主体40,底座装置10用于安装到机台上,接头装置20设于底座装置10的一端,LED灯箱主体30和汞灯主体40均可滑动连接于底座装置10,LED灯箱主体30的内端设有第一取电接头31和水口接头32,汞灯主体40的内端设有第二取电接头41和抽风口42,当LED灯箱主体30和汞灯主体40安装插入底座装置10时,第一取电接头31和第二取电接头41均与电源接头21相对设置且相 适配,同时水口接头32和水管接头23相对设置,抽风口42和风管接头22相对设置,电源接头21用于与数字电源电连接,数字电源能够选择为电源接头21提供直流电供电方式或者交流电供电方式。Please refer to Figures 1, 2 and 4, which schematically show the interchangeable structure of the LED lamp and the mercury lamp of the present invention, which includes a base device 10, a connector device 20, an LED light box body 30 and a mercury lamp body 40. The base device 10 is used to be installed on the machine table. The joint device 20 is provided at one end of the base device 10. The LED light box body 30 and the mercury lamp body 40 can be slidably connected to the base device 10, and the inner end of the LED light box body 30 is provided There are a first power-taking connector 31 and a nozzle connector 32. The inner end of the mercury lamp body 40 is provided with a second power-taking connector 41 and an air exhaust port 42. When the LED light box body 30 and the mercury lamp body 40 are installed and inserted into the base device 10, the first The first power-taking connector 31 and the second power-taking connector 41 are arranged opposite to and adapted to the power connector 21, while the nozzle connector 32 and the water pipe connector 23 are oppositely arranged, the air outlet 42 and the air pipe connector 22 are oppositely arranged, and the power connector 21 is used for In order to be electrically connected to the digital power supply, the digital power supply can choose to provide the power connector 21 with a direct current power supply mode or an alternating current power supply mode.
基于上述技术特征的互换结构,当需要使用LED灯箱进行固化工艺时,将LED灯箱主体30插入底座装置10上,滑动LED灯箱主体30,使得第一取电接头31与电源接头21相接通,同时使得水口接头32与水管接头23相接,数字电源切换到直流供电方式,向电源接头21供电,电源接头21通过第一取电接头31给LED灯箱供电,从而完成直流供电方式和水冷散热方式,满足LED灯箱主体30的需要。在本实施例中,可以通过手动方式切换数字电源的交流/直流供电,也可优选地采用智能数字电源自动进行检测所安装的是LED灯还是汞灯,再自动切换为交流供电或者直流供电方式。当需要使用汞灯进行固化工艺时,将LED灯箱主体30从底座装置10拉出,使LED灯箱主体30和接头装置20脱离,再将汞灯主体40插入底座装置10上并向接头装置20的方向进行滑动推进,使得第二取电接头41与电源接头21相接通,同时使得抽风口42与风管接头22相通,风管接头22通过风管与风机接通,实现风路的连接,此时数字电源切换到交流供电方式,向电源接头21供电,启动风机,从而完成交流供电方式和风冷散热方式。由此,只需进行插接LED灯箱主体30和汞灯主体40的操作,就能够实现LED灯箱和汞灯的快速切换,相较于传统的操作(需要拔电缆、水管、上螺丝锁紧等)而言,其操作十分便捷高效,可极大提高工作效率,而且,该互换结构共用了同一个底座装置10,能同时适应LED-UV和汞灯,从而简化了设备。Based on the interchangeable structure of the above technical features, when the LED light box needs to be used for the curing process, insert the LED light box body 30 into the base device 10, and slide the LED light box body 30 so that the first power connector 31 is connected to the power connector 21 At the same time, the nozzle connector 32 is connected with the water pipe connector 23, and the digital power supply is switched to the DC power supply mode to supply power to the power connector 21. The power connector 21 supplies power to the LED light box through the first power connector 31, thereby completing the DC power supply mode and water cooling heat dissipation Way to meet the needs of the main body 30 of the LED light box. In this embodiment, the AC/DC power supply of the digital power supply can be manually switched, or it is preferable to use the smart digital power supply to automatically detect whether the LED lamp or the mercury lamp is installed, and then automatically switch to AC power supply or DC power supply. . When it is necessary to use a mercury lamp for the curing process, pull out the LED light box body 30 from the base device 10 to separate the LED light box body 30 and the connector device 20, and then insert the mercury lamp body 40 into the base device 10 and move it toward the connector device 20 Slide and advance in the direction to make the second power-taking connector 41 connect with the power connector 21, and at the same time make the air suction port 42 communicate with the air pipe connector 22, and the air pipe connector 22 is connected to the fan through the air pipe to realize the connection of the air path. At this time, the digital power supply switches to the AC power supply mode, supplies power to the power connector 21, and starts the fan, thereby completing the AC power supply mode and the air-cooled heat dissipation mode. Therefore, only the operation of inserting the LED light box main body 30 and the mercury lamp main body 40 can realize the rapid switching between the LED light box and the mercury lamp, which is compared with the traditional operation (need to pull out cables, water pipes, tighten screws, etc. ), its operation is very convenient and efficient, which can greatly improve work efficiency, and the interchangeable structure shares the same base device 10, which can adapt to LED-UV and mercury lamps at the same time, thereby simplifying the equipment.
需要说明的是,LED灯箱主体30和汞灯主体40的固化原理均为现有技术,分别采用LED-UV灯源和汞灯对涂料(油漆)、油墨、胶粘剂(胶水)或其它灌封密封剂的固化,其内部详细结构和工作原理在此不再赘述。It should be noted that the curing principles of the LED light box main body 30 and the mercury lamp main body 40 are the prior art, and the LED-UV lamp source and the mercury lamp are respectively used to seal paint (paint), ink, adhesive (glue) or other potting The curing of the agent, its internal detailed structure and working principle will not be repeated here.
优选地,如图3所示,底座装置10包括相对设置的导轨11和连接导轨11的底板12,LED灯箱主体30的外侧设有与导轨11滑动配合的第一滑轨33,使得LED灯箱主体30可沿导轨11自由滑动,汞灯主体40的外侧设有与导轨 11滑动配合的第二滑轨43,使得LED灯箱主体30可沿导轨11自由滑动。接头装置20还包括固定连接于导轨11的第一端的接头安装板24,电源接头21、风管接头22和水管接头23安装于接头安装板24上。如安装LED灯箱主体30时,先将第一滑轨33插入底座装置10的导轨11中,再在导轨11上将LED灯箱主体30滑向接头装置20,使得LED灯箱主体30的内端(如图1中的右端)与接头安装板24相接,使得第一取电接头31与电源接头21连接,水口接头32与水管接头23相接;如安装汞灯主体40时,先将第二滑轨43插入底座装置10的导轨11中,再在导轨11上将汞灯主体40滑向接头装置20,使得汞灯主体40的内端(如图4中的右端)与接头安装板24相接,则使得第二取电接头41与电源接头21连接,抽风口42与风管接头22相接。Preferably, as shown in FIG. 3, the base device 10 includes a guide rail 11 and a bottom plate 12 connected to the guide rail 11, and a first slide rail 33 slidingly fitted with the guide rail 11 is provided on the outer side of the LED light box body 30, so that the LED light box body 30 can slide freely along the guide rail 11, the outer side of the mercury lamp main body 40 is provided with a second slide rail 43 slidably fitted with the guide rail 11 so that the LED light box main body 30 can slide freely along the guide rail 11. The joint device 20 further includes a joint mounting plate 24 fixedly connected to the first end of the guide rail 11, and the power joint 21, the air pipe joint 22 and the water pipe joint 23 are mounted on the joint mounting plate 24. For example, when installing the LED light box body 30, first insert the first slide rail 33 into the guide rail 11 of the base device 10, and then slide the LED light box body 30 on the guide rail 11 to the joint device 20, so that the inner end of the LED light box body 30 (such as 1) is connected to the connector mounting plate 24, so that the first power connector 31 is connected to the power connector 21, and the nozzle connector 32 is connected to the water pipe connector 23; if the mercury lamp body 40 is installed, the second slide is first The rail 43 is inserted into the guide rail 11 of the base device 10, and then the mercury lamp body 40 is slid to the joint device 20 on the guide rail 11, so that the inner end of the mercury lamp body 40 (the right end in FIG. 4) is connected to the joint mounting plate 24 , The second power-taking connector 41 is connected to the power connector 21, and the air suction port 42 is connected to the air pipe connector 22.
进一步优选地,如图3所示,导轨11的两端分别连接有底板12,以利于加强导轨11的稳固性,且在两个底板12之间形成照射空间,以使在LED灯箱主体30或汞灯主体40在导轨11上滑动到位,即与接头装置20完成对接后,通过该照射空间实现对涂料(油漆)、油墨、胶粘剂(胶水)或其它灌封密封剂的固化工艺。导轨11的第二端(图3中的左端)设有插销13,第一滑轨33和第二滑轨43上分别设有与插销13相配的插销孔,具体地,第一滑轨33上的插销孔为第一插销孔331,第二滑轨43上的插销孔为第二插销孔431,在本实施例中,插销13优选地采用为弹性插销13,由此,在LED灯箱主体30和汞灯主体40朝向接头装置20滑动的过程中,当LED灯箱主体30或汞灯主体40的右侧开始接触到接头安装板24时,正好使得弹性插销13正对插销孔的位置,弹性插销13能自动插接至第一插销孔331或第二插销孔431内,实现自锁,从而将LED灯箱主体30或汞灯主体40固定到底座装置10上,同时将第一取电接头31与电源接头21对接、水口接头32与水管接头23接通;或者同时将第二取电接头41与电源接头21对接、抽风口42与风管接头22接通。当需要卸下LED灯箱主体30或汞灯主体40进行互换时,只需要把弹性插销13往外拉,使得插销13脱离插销孔,LED灯箱主体30或汞灯主体40即可沿底座装置10自由滑动,进而可将LED灯箱主体30或汞灯主体40从底座装置10 取下。特别是在拆卸LED灯箱主体30时,由于LED灯箱主体30受到水管接头23的压力,会在水压作用下顺着导轨11向左弹出,以方便抽取出LED灯箱主体30。Further preferably, as shown in FIG. 3, two ends of the guide rail 11 are respectively connected with a bottom plate 12 to facilitate the stability of the guide rail 11, and an irradiation space is formed between the two bottom plates 12, so that the LED light box body 30 or The mercury lamp main body 40 slides in place on the guide rail 11, that is, after docking with the joint device 20, the curing process of coating (paint), ink, adhesive (glue) or other potting sealants is realized through the irradiation space. The second end of the guide rail 11 (the left end in FIG. 3) is provided with a plug pin 13. The first slide rail 33 and the second slide rail 43 are respectively provided with plug holes matching the plug pins 13, specifically, the first slide rail 33 The plug hole of the second slide rail 43 is the first plug hole 331, and the plug hole on the second slide rail 43 is the second plug hole 431. In this embodiment, the plug 13 is preferably used as the elastic plug 13, so that the LED light box body 30 When the LED light box body 30 or the right side of the mercury lamp body 40 starts to touch the connector mounting plate 24 when the mercury lamp body 40 slides toward the connector device 20, the elastic bolt 13 is just facing the position of the bolt hole. 13 can be automatically inserted into the first pin hole 331 or the second pin hole 431 to achieve self-locking, thereby fixing the LED light box body 30 or the mercury lamp body 40 to the base device 10, and at the same time connecting the first power-taking connector 31 with The power connector 21 is docked and the nozzle connector 32 is connected to the water pipe connector 23; or the second power connector 41 is docked with the power connector 21 and the air outlet 42 is connected to the air pipe connector 22 at the same time. When you need to remove the LED light box body 30 or the mercury lamp body 40 for interchange, you only need to pull the elastic plug 13 outward so that the plug 13 is out of the pin hole, and the LED light box body 30 or the mercury lamp body 40 can be freely along the base device 10 By sliding, the LED light box main body 30 or the mercury lamp main body 40 can be removed from the base device 10. Especially when the LED light box body 30 is disassembled, because the LED light box body 30 is pressed by the water pipe connector 23, it will pop up to the left along the guide rail 11 under the action of water pressure, so as to facilitate the extraction of the LED light box body 30.
具体地,如图1所示,LED灯箱主体30的内端设有第一内端盖34,第一取电接头31和水口接头32设于第一内端盖34上,安装LED灯箱主体30时,将第一内端盖34与接头安装板24相接,使第一取电接头31与电源接头21连接,水口接头32与水管接头23相接。如图4所示,汞灯主体40的内端设有第二内端盖44,第二取电接头41和抽风口42设于第二内端盖44上,安装汞灯主体40时,将第二内端盖44与接头安装板24相接,使第二取电接头41与电源接头21连接,抽风口42与风管接头22相接。Specifically, as shown in FIG. 1, the inner end of the LED light box body 30 is provided with a first inner end cover 34, the first power-taking connector 31 and the nozzle connector 32 are provided on the first inner end cover 34, and the LED light box body 30 is installed. At this time, the first inner end cover 34 is connected with the joint mounting plate 24, the first power-taking connector 31 is connected with the power connector 21, and the nozzle connector 32 is connected with the water pipe connector 23. As shown in Figure 4, the inner end of the mercury lamp main body 40 is provided with a second inner end cover 44, and the second power-taking connector 41 and the air exhaust port 42 are provided on the second inner end cover 44. When the mercury lamp main body 40 is installed, The second inner end cover 44 is connected with the joint mounting plate 24, so that the second power-taking connector 41 is connected with the power connector 21, and the air exhaust port 42 is connected with the air pipe connector 22.
作为优选的实施方式,第一内端盖34和第二内端盖44上均设有朝向接头装置20的导柱,接头装置20上设有与导柱相对的导向孔241,具体地,第一内端盖34上的导柱为第一导柱341,第二内端盖44上的导柱为第二导柱441,第一导柱341与导向孔241的插接配合先于第一取电接头31与电源接头21接触,第二导柱441与导向孔241的插接配合先于第二取电接头41与电源接头21接触,能够确保在安装LED灯箱主体30或汞灯主体40时,第一导柱341或第二导柱441先插入导向孔241内,起到精准定位作用,保证第一取电接头31或第二取电接头41插入电源接头21前,位置是正好对应的,以避免由于第一滑轨33或第二滑轨43与导轨11之间存在间隙而使第一取电接头31或第二取电接头41与电源接头21位置对不准,需要多次插拔校正才能准确插入,从而造成电源接头21损坏。进一步地,第一内端盖34和第二内端盖44上均并排设有两个导柱,以进一步提高LED灯箱主体30和汞灯主体40向接头装置20推进插接时的导向性,确保接头之间平顺地进行对接。As a preferred embodiment, the first inner end cover 34 and the second inner end cover 44 are each provided with a guide post facing the joint device 20, and the joint device 20 is provided with a guide hole 241 opposite to the guide post. The guide post on the inner end cover 34 is the first guide post 341, and the guide post on the second inner end cover 44 is the second guide post 441. The first guide post 341 and the guide hole 241 are mated before the first guide post 341. The power-taking connector 31 is in contact with the power connector 21, and the second guide post 441 is mated with the guide hole 241 before the second power-taking connector 41 contacts the power connector 21, which can ensure that the LED light box body 30 or the mercury lamp body 40 is installed. At this time, the first guide post 341 or the second guide post 441 is inserted into the guide hole 241 first, which plays a precise positioning function, ensuring that the first power-taking connector 31 or the second power-taking connector 41 is inserted into the power connector 21 before the position is exactly corresponding To avoid the misalignment of the first power connector 31 or the second power connector 41 and the power connector 21 due to the gap between the first slide rail 33 or the second slide rail 43 and the guide rail 11. It can be inserted correctly only after plugging correction, which causes damage to the power connector 21. Furthermore, the first inner end cover 34 and the second inner end cover 44 are both provided with two guide posts side by side to further improve the guiding of the LED light box main body 30 and the mercury lamp main body 40 when they are inserted into the joint device 20. Ensure that the joints are connected smoothly.
在本实施例中,电源接头21为电源母头,第一取电接头31和第二取电接头41均为电源公头,安装时将第一取电接头31或第二取电接头41插入电源接头21中,从而实现电连接。In this embodiment, the power connector 21 is a female power connector, and the first power connector 31 and the second power connector 41 are both power male connectors. The first power connector 31 or the second power connector 41 is inserted during installation. In the power connector 21, electrical connection is thus achieved.
优选地,水口接头32和水管接头23均为自密封快速接头,进一步优选地, 水口接头32为自密封快速公接头,水管接头23为自密封快速母接头,只要将水口接头32和水管接头23接通,水管就能实现通水,水口接头32和水管接头23一旦脱离,水口接头32和水管接头23就各自封住水流,从而使水无法流出,以提高互换效率。Preferably, the nozzle connector 32 and the water pipe connector 23 are both self-sealing quick connectors. More preferably, the nozzle connector 32 is a self-sealing quick male connector, and the water pipe connector 23 is a self-sealing female quick connector. As long as the nozzle connector 32 and the water pipe connector 23 are connected When the water pipe is connected, water can be passed through. Once the nozzle joint 32 and the water pipe joint 23 are separated, the nozzle joint 32 and the water pipe joint 23 each seal the water flow, so that the water cannot flow out to improve the interchange efficiency.
作为优选的实施方式,LED灯箱主体30和汞灯主体40的外端均设有拉手,LED灯箱主体30上的拉手为第一拉手35,汞灯主体40上的拉手为第二拉手45,第一拉手35和第二拉手45的设置可便于装卸过程中推拉LED灯箱主体30、汞灯主体40,提高便捷性。As a preferred embodiment, the outer ends of the LED light box body 30 and the mercury lamp body 40 are both provided with handles, the handle on the LED light box body 30 is the first handle 35, and the handle on the mercury lamp body 40 is the second handle 45. The arrangement of the first handle 35 and the second handle 45 can facilitate the pushing and pulling of the LED light box main body 30 and the mercury lamp main body 40 in the process of assembling and disassembling, thereby improving the convenience.
还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。It should also be noted that in the description of the present invention, unless otherwise clearly defined and defined, the terms "installed", "connected", and "connected" should be interpreted in a broad sense, for example, it may be a fixed connection or a Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
综上所述,本发明的LED灯与汞灯的互换结构,只需向接头装置进行插接一个动作,就能够实现LED灯箱和汞灯的快速切换,其操作快捷方便,有利于简化设备,提高生产效率,因此具有较高推广应用价值。To sum up, the interchangeable structure of the LED lamp and the mercury lamp of the present invention only needs to be plugged into the connector device to quickly switch between the LED light box and the mercury lamp. The operation is quick and convenient, which is beneficial to simplify the equipment. , Improve production efficiency, so it has a higher promotion and application value.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principles of the present invention, several improvements and substitutions can be made. These improvements and substitutions It should also be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种LED灯与汞灯的互换结构,其特征在于,包括底座装置、设于所述底座装置一端的接头装置、分别可滑动连接于所述底座装置的LED灯箱主体和汞灯主体;所述接头装置包括电源接头、风管接头和水管接头;An interchange structure for an LED lamp and a mercury lamp, which is characterized by comprising a base device, a joint device provided at one end of the base device, an LED light box body and a mercury lamp body that are slidably connected to the base device; The joint device includes a power supply joint, a wind pipe joint and a water pipe joint;
    所述LED灯箱主体的内端设有与所述电源接头相对且相配的第一取电接头和与所述水管接头相对的水口接头;The inner end of the main body of the LED light box is provided with a first power-taking connector that is opposite and matched with the power connector and a nozzle connector that is opposite to the water pipe connector;
    所述汞灯主体的内端设有与所述电源接头相对且相配的第二取电接头和与所述风管接头相对的抽风口。The inner end of the mercury lamp main body is provided with a second power-taking connector opposite and matching with the power connector and an air exhaust port opposite to the air pipe connector.
  2. 根据权利要求1所述的LED灯与汞灯的互换结构,其特征在于,所述底座装置包括相对设置的导轨和连接所述导轨的底板;所述LED灯箱主体的外侧设有与所述导轨滑动配合的第一滑轨;所述汞灯主体的外侧设有与所述导轨滑动配合的第二滑轨;The interchangeable structure of the LED lamp and the mercury lamp according to claim 1, wherein the base device includes a rail and a bottom plate connected to the rail; the outer side of the main body of the LED light box is provided with the A first slide rail that is slidably fitted with the guide rail; a second slide rail that is slidably fitted with the guide rail is provided on the outside of the mercury lamp body;
    所述接头装置还包括固定连接于所述导轨的第一端的接头安装板,所述电源接头、风管接头和水管接头安装于所述接头安装板上。The joint device further includes a joint mounting plate fixedly connected to the first end of the guide rail, and the power connector, air pipe joint and water pipe joint are mounted on the joint mounting plate.
  3. 根据权利要求2所述的LED灯与汞灯的互换结构,其特征在于,所述导轨的两端分别连接有所述底板,所述导轨的第二端设有插销,所述第一滑轨和所述第二滑轨上分别设有与所述插销相配的插销孔。The interchangeable structure of the LED lamp and the mercury lamp according to claim 2, wherein the two ends of the guide rail are respectively connected with the bottom plate, the second end of the guide rail is provided with a pin, and the first slide The rail and the second sliding rail are respectively provided with pin holes matching with the pin.
  4. 根据权利要求1所述的LED灯与汞灯的互换结构,其特征在于,所述LED灯箱主体的内端设有第一内端盖,所述第一取电接头和所述水口接头设于所述第一内端盖上;The interchangeable structure of the LED lamp and the mercury lamp according to claim 1, wherein the inner end of the main body of the LED light box is provided with a first inner end cover, and the first power connector and the nozzle connector are provided On the first inner end cover;
    所述汞灯主体的内端设有第二内端盖,所述第二取电接头和所述抽风口设于所述第二内端盖上。The inner end of the mercury lamp body is provided with a second inner end cover, and the second power-taking connector and the air exhaust port are provided on the second inner end cover.
  5. 根据权利要求4所述的LED灯与汞灯的互换结构,其特征在于,所述第一内端盖和所述第二内端盖上均设有朝向所述接头装置的导柱,所述接头装 置上设有与所述导柱相对的导向孔;所述导柱与所述导向孔的配合先于所述第一取电接头与所述电源接头接触、以及先于所述第二取电接头与所述电源接头接触。The interchangeable structure of the LED lamp and the mercury lamp according to claim 4, wherein the first inner end cover and the second inner end cover are both provided with guide posts facing the joint device, so The connector device is provided with a guide hole opposite to the guide post; the fit of the guide post and the guide hole is before the first power-taking connector contacts the power connector, and before the second The power-taking connector is in contact with the power connector.
  6. 根据权利要求3所述的LED灯与汞灯的互换结构,其特征在于,所述插销为弹性插销,在所述LED灯箱主体和所述汞灯主体朝向所述接头装置滑动的过程中,所述弹性插销能自动插接至所述插销孔内。The interchangeable structure of the LED lamp and the mercury lamp according to claim 3, wherein the plug is an elastic plug, and when the main body of the LED light box and the main body of the mercury lamp slide toward the joint device, The elastic plug can be automatically inserted into the plug hole.
  7. 根据权利要求1至6任一项所述的LED灯与汞灯的互换结构,其特征在于,所述电源接头为电源母头,所述第一取电接头和所述第二取电接头均为电源公头。The interchangeable structure of the LED lamp and the mercury lamp according to any one of claims 1 to 6, wherein the power connector is a power female connector, the first power connector and the second power connector All are power male headers.
  8. 根据权利要求1至6任一项所述的LED灯与汞灯的互换结构,其特征在于,所述水口接头和所述水管接头均为自密封快速接头。The interchangeable structure of the LED lamp and the mercury lamp according to any one of claims 1 to 6, wherein the nozzle joint and the water pipe joint are both self-sealing quick joints.
  9. 根据权利要求8所述的LED灯与汞灯的互换结构,其特征在于,所述水口接头为自密封快速公接头,所述水管接头为自密封快速母接头。The interchangeable structure of the LED lamp and the mercury lamp according to claim 8, wherein the nozzle connector is a self-sealing quick male connector, and the water pipe connector is a self-sealing female quick connector.
  10. 根据权利要求1至6任一项所述的LED灯与汞灯的互换结构,其特征在于,所述LED灯箱主体和所述汞灯主体的外端均设有拉手。The interchangeable structure of the LED lamp and the mercury lamp according to any one of claims 1 to 6, wherein the LED light box main body and the outer end of the mercury lamp main body are both provided with a handle.
PCT/CN2019/110141 2019-02-01 2019-10-09 Led lamp and mercury lamp interchanging structure WO2020155666A1 (en)

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