WO2020155572A1 - Rotation tool for transformer oil tank - Google Patents

Rotation tool for transformer oil tank Download PDF

Info

Publication number
WO2020155572A1
WO2020155572A1 PCT/CN2019/096001 CN2019096001W WO2020155572A1 WO 2020155572 A1 WO2020155572 A1 WO 2020155572A1 CN 2019096001 W CN2019096001 W CN 2019096001W WO 2020155572 A1 WO2020155572 A1 WO 2020155572A1
Authority
WO
WIPO (PCT)
Prior art keywords
plate
positioning
telescopic
pin
oil tank
Prior art date
Application number
PCT/CN2019/096001
Other languages
French (fr)
Chinese (zh)
Inventor
邓钦文
Original Assignee
南通科钛机器人系统有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南通科钛机器人系统有限公司 filed Critical 南通科钛机器人系统有限公司
Publication of WO2020155572A1 publication Critical patent/WO2020155572A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of tooling, and in particular to a tool for turning over a transformer oil tank.
  • the transformer oil tank is mainly composed of the upper oil tank and the lower oil tank.
  • the assembly process of the oil tank usually the welding of the lower oil tank is carried out first, and then the upper oil tank is assembled.
  • the upper and lower fuel tanks put the upper and lower fuel tanks down again, adjust the favorable position of the weld, so as to weld those welds that can be flat welded, and weld one side , Turn over and weld the other side.
  • the purpose of the present invention is to provide a transformer oil tank turning tool to overcome the above-mentioned technical problems existing in the related art.
  • a tool for turning over a transformer oil tank comprising a headstock, a push-pull hydraulic cylinder connected to the back end of the headstock, and a turning mechanism connected to the front end of the headstock.
  • the turning mechanism includes a transmission assembly connected to the headstock and a transmission assembly connected to the transmission assembly.
  • the two sets of inverting support frames are respectively arranged on both sides of the telescopic assembly.
  • the two sets of inverting support frames are arranged opposite to each other.
  • the turning support frame is provided with an angle adjustment assembly;
  • the spindle box is provided with a motor reducer for driving the transmission assembly, and a piston rod for connecting the push-pull hydraulic cylinder and the telescopic assembly;
  • the transmission assembly includes a driving wheel and a slave The driving wheel, the output shaft of the motor reducer is connected with the driving wheel, and the driving wheel meshes with the driven wheel.
  • the rotation support assembly includes a rotation support plate with a central through hole, and the rear end of the rotation support plate is connected to the driven wheel through four first pin shafts. Evenly distributed; the rotating support plate is provided with two horizontally arranged limit slots, the two limit slots are arranged opposite to each other; each of the limit slots is provided with a first limit plate and a second limit A positioning plate, the first limiting plate and the second limiting plate are spaced up and down, and both the first limiting plate and the second limiting plate are fixedly connected to the rotating support plate by bolts.
  • the telescopic assembly includes a telescopic shaft that passes through the driven wheel and the central through hole of the rotating support plate in sequence, and a telescopic connecting plate connected with the telescopic shaft, and the telescopic connecting plate includes an upper telescopic plate and a lower telescopic plate that are spaced up and down. Plate, and several telescopic connecting rods connected to the upper and lower telescopic plates, one end of each of the telescopic connecting rods is connected to the upper and lower telescopic plates through a second pin, each of the telescopic connecting rods The other end is connected with the flip support frame on the left and right sides through the third pin.
  • each group of the turning support frame includes a first positioning plate, and a second positioning plate connected to the rear end of the first positioning plate, and a plurality of sets of ear plates are provided on the upper surface and the lower surface of the first positioning plate, Several groups of ear plates are arranged at even intervals, and each group of the ear plates includes a first ear plate and a second ear plate.
  • the first ear plate and the second ear plate are respectively provided with a first installation for installing a fourth pin.
  • a fifth pin and a sixth pin are installed on the second positioning plate at intervals, and the upper and lower ends of the fifth pin and the sixth pin are both sleeved with the limit wheel.
  • the angle adjustment assembly includes a first angle adjustment rod and a second angle adjustment rod connected to a first positioning plate, the first angle adjustment rod and the second angle adjustment rod are arranged vertically and spaced apart in parallel; A number of first connecting blocks are provided on the angle adjusting rod, and each of the first connecting blocks is connected to the first ear plate and the second ear plate on the first positioning plate through a fourth pin.
  • the first angle The front end of the adjusting rod is provided with a first angle adjusting wheel; the second angle adjusting rod is provided with a number of second connecting blocks, and each of the second connecting blocks is connected to the first positioning plate through a fourth pin.
  • the first ear plate and the second ear plate are connected, and the front end of the second angle adjustment rod is provided with a second angle adjustment wheel, and the second angle adjustment wheel meshes with the first angle adjustment wheel.
  • the outer side of the first angle adjusting rod is provided with a first sliding groove, and a plurality of first positioning components for supporting and positioning the transformer oil tank are provided in the first sliding groove, and the plurality of first positioning components are evenly spaced apart
  • the outer side of the second angle adjustment rod is provided with a second sliding groove, and the second sliding groove is provided with a plurality of second positioning components for supporting and positioning the welded parts of the corrugated box, and the plurality of second positioning components are evenly spaced
  • Each of the first positioning components and each of the second positioning components have the same structure, and the positions of each of the first positioning components and each of the second positioning components are correspondingly arranged up and down.
  • each of the first positioning components includes a first limiting slider that is slidably connected to a first sliding groove, and a first short positioning plate and a first long positioning plate are provided on the first limiting slider at intervals.
  • the first short positioning plate and the first long positioning plate are fixedly connected by a connecting plate, and the outer end between the first short positioning plate and the first long positioning plate is provided with a first positioning roller, so The first positioning roller is respectively connected with the first short positioning plate and the first long positioning plate through the seventh pin.
  • the length of the first long positioning plate of each of the first positioning components increases sequentially from front to back.
  • both the first ear plate and the second ear plate are provided with a lock nut for locking the fourth pin.
  • first angle adjusting wheel and the second angle adjusting wheel are both fan-shaped.
  • the transformer oil tank When in use, insert the transformer oil tank into the tooling from the front end of the turning mechanism, adjust it to the corresponding angle through the angle adjustment assembly, push and pull the hydraulic cylinder forward, so that the turning mechanism is extended, and the turning mechanism is extended by the first positioning assembly and the second positioning assembly.
  • the inside of the transformer oil tank realizes the support and positioning of the oil tank, and then the headstock rotation cooperates with the welding robot to realize the automatic welding of the oil tank.
  • the tooling has a high degree of automation, which effectively improves the welding efficiency of the fuel tank, guarantees the welding quality, and is applicable to fuel tanks of different sizes.
  • Figure 1 is a schematic diagram of the overall structure of the present invention and the transformer tank.
  • Figure 2 is a front view of the present invention.
  • Figure 3 is a top view of the present invention.
  • Figure 4 is a side view of the present invention.
  • Figure 5 is a schematic view of the structure of the rotating support assembly of the present invention.
  • Fig. 6 is a schematic diagram of the connection between the first positioning plate and the second positioning plate in the present invention.
  • Fig. 7 is a front view of Fig. 6.
  • Fig. 8 is a schematic top view of the first angle adjusting rod of the present invention.
  • Fig. 9 is a front view of the first angle adjustment lever in the present invention.
  • Fig. 10 is a schematic diagram of the structure of the first positioning assembly of the present invention.
  • Fig. 11 is a front view of Fig. 10.
  • Figure 12 is a schematic view of the present invention when it is retracted.
  • a transformer oil tank turning tool includes a headstock 1, a push-pull hydraulic cylinder 2 connected to the back end of the headstock 1, and a turning mechanism connected to the front end of the headstock 1.
  • the turning mechanism includes a headstock 1 The connected transmission component, the rotating support component connected with the transmission component, the telescopic component connected with the rotating support component, and two sets of flip support frames.
  • the two sets of flip support frames are respectively arranged on both sides of the telescopic component, and the two sets of flip support frames
  • the left and right sides are arranged relative to each other, and each set of turning support frame is provided with an angle adjustment component;
  • the headstock 1 is provided with a motor reducer 3 for driving the transmission component, and a piston rod 4 for connecting the push-pull hydraulic cylinder 2 and the telescopic component;
  • the transmission component It includes a driving wheel 5 and a driven wheel 6, the output shaft of the motor reducer 3 is connected to the driving wheel 5, and the driving wheel 5 is meshed with the driven wheel 6.
  • the driving wheel 5 is driven to rotate, thereby driving the driven wheel 6 to rotate, and finally driving the rotating support assembly connected to it to perform a 360-degree forward and reverse rotation;
  • the push-pull hydraulic cylinder 2 moves through
  • the piston rod 4 drives the telescopic assembly to perform forward and backward telescopic movements.
  • the rotating support assembly includes a rotating support plate 7 with a central through hole.
  • the rear end of the rotating support plate 7 is connected to the driven wheel 6 through four first pin shafts 8, and the four first pin shafts 8 are uniform around the circumference.
  • Distribution; two limit slots 9 are arranged horizontally on the rotating support plate 7, and the two limit slots 9 are arranged opposite to each other; each limit slot 9 is provided with a first limit plate 10 and a second limit plate 11.
  • the first limiting plate 10 and the second limiting plate 11 are spaced up and down, and both the first limiting plate 10 and the second limiting plate 11 are fixedly connected to the rotating support plate 7 by bolts.
  • the rotating support plate 7 is connected to the driven wheel 6 through four first pin shafts 8, so that when the driven wheel 6 rotates, the rotating support plate 7 is driven to rotate accordingly; two limit slots 9 The function is used to make the two sets of flip support frames limit sliding in the limit slot 9.
  • the telescopic assembly includes a telescopic shaft 12 passing through the driven wheel 6 and the central through hole of the rotating support plate 7 in turn, and a telescopic connecting plate connected to the telescopic shaft 12.
  • the telescopic connecting plate includes an upper telescopic plate 13 and a lower telescopic plate 13 and The telescopic plate 14 and several telescopic connecting rods 15 connected to the upper telescopic plate 13 and the lower telescopic plate 14, one end of each telescopic connecting rod 15 is connected to the upper telescopic plate 13 and the lower telescopic plate 14 through the second pin 16, The other end of each telescopic connecting rod 15 is connected to the turning support frames on the left and right sides through a third pin 17.
  • each group of inverting support frames includes a first positioning plate 18 and a second positioning plate 19 connected to the rear end of the first positioning plate 18.
  • the upper and lower surfaces of the first positioning plate 18 are provided with several sets of ear plates, Several groups of ear plates are arranged at even intervals.
  • Each group of ear plates includes a first ear plate 20 and a second ear plate 21.
  • the first ear plate 20 and the second ear plate 21 are respectively provided with a first ear plate for mounting the fourth pin 22
  • the mounting hole 23 and the second mounting hole 24; the fifth pin 25 and the sixth pin 26 are installed at intervals on the second positioning plate 19, and the upper and lower ends of the fifth pin 25 and the sixth pin 26 are sleeved Limited wheel 27.
  • the first ear plate 20 and the second ear plate 21 cooperate with the fourth pin shaft 22 for connecting with the angle adjustment assembly;
  • the second positioning plate 19 penetrates the limiting groove 9 on the rotating support plate 7, wherein,
  • the fifth pin shaft 25 and the sixth pin shaft 26 are respectively placed on the front and rear sides of the limiting groove 9, and the limiting wheels 27 sleeved on the fifth pin shaft 25 and the sixth pin shaft 26 are also distributed in the limiting groove The front and back sides of 9, so that when the second positioning plate 19 slides left and right in the limit slot 9, the fifth pin 25, the sixth pin 26 and the limit wheel 27 are used to make the sliding performance more flexible, stable and reliable. .
  • the angle adjustment assembly includes a first angle adjustment rod 28 and a second angle adjustment rod 29 connected to the first positioning plate 18, the first angle adjustment rod 28 and the second angle adjustment rod 29 are arranged up and down parallel and spaced apart; the first angle A plurality of first connecting blocks 30 are provided on the adjusting rod 28, and each first connecting block 30 is respectively connected to the first ear plate 20 and the second ear plate 21 on the first positioning plate 18 through the fourth pin 22.
  • the front end of an angle adjusting rod 28 is provided with a first angle adjusting wheel 31; the second angle adjusting rod 29 is provided with a plurality of second connecting blocks 32, and each second connecting block 32 is connected to the The first ear plate 20 and the second ear plate 21 on a positioning plate 18 are connected, the front end of the second angle adjustment rod 29 is provided with a second angle adjustment wheel 33, the second angle adjustment wheel 33 and the first angle adjustment wheel 31 Meshing.
  • the first angle adjusting wheel 31 and the second angle adjusting wheel 33 are both fan-shaped.
  • the first connecting block 30 cooperates with the fourth pin 22 to connect with the first ear plate 20 and the second ear plate 21, so that the first angle adjusting rod 28 is connected with the first positioning plate 18;
  • the connecting block 32 cooperates with the fourth pin shaft 22 to connect to the first ear plate 20 and the second ear plate 21, so that the second angle adjustment rod 29 is connected to the first positioning plate 18; because the second angle adjustment wheel 33 is connected to the first angle
  • the adjusting wheel 31 is engaged, so when the first angle adjusting rod 28 rotates with the first positioning plate 18 as a fulcrum, the second angle adjusting wheel 33 also rotates accordingly.
  • the first angle adjusting wheel 31 and the second angle adjusting wheel 33 may be fixedly connected to the first angle adjusting rod 28 and the second angle adjusting rod 29 by bolts.
  • the outer side of the first angle adjusting rod 28 is provided with a first sliding groove 34, and a plurality of first positioning components for supporting and positioning the transformer tank 43 are provided in the first sliding groove 34, and the plurality of first positioning components are evenly spaced.
  • the outer side of the second angle adjustment rod 29 is provided with a second sliding groove 35, and the second sliding groove 35 is provided with several second positioning components for supporting and positioning the welded parts of the corrugated box, and several second positioning components are evenly spaced;
  • Each first positioning component and each second positioning component have the same structure, and the positions of each first positioning component and each second positioning component are correspondingly arranged up and down.
  • the first sliding groove 34 is used for the matching installation of a plurality of first positioning components and the first angle adjusting rod 28, and the second sliding groove 35 is used for a plurality of second positioning components and the second angle adjusting rod 29. Matching installation.
  • each first positioning assembly includes a first limiting slider 36 slidably connected to the first sliding groove 34.
  • the first limiting slider 36 is provided with a first short positioning plate 37 and a first long positioning at intervals between the front and rear.
  • the first short positioning plate 37 and the first long positioning plate 38 are fixedly connected by a connecting plate 39, and the outer end between the first short positioning plate 37 and the first long positioning plate 38 is provided with a first
  • the positioning roller 40, the first positioning roller 40 are respectively connected to the first short positioning plate 37 and the first long positioning plate 38 through the seventh pin 41.
  • the length of the first long positioning plate 38 of each first positioning assembly increases sequentially from front to back.
  • the first limit sliding block 36 is matched and installed with the first sliding groove 3.
  • the first limit sliding block 36 is fixed to the first sliding groove 3 by bolts. Since the first angle adjustment rod 28 and the second angle adjustment rod 29 are installed on the two sets of left and right flip support frames, the four sets of first positioning rollers 40 and the inner wall of the transformer tank are supported and positioned at four right angles.
  • the first long positioning plate 38 is used to limit the outer wall of the front end of the transformer tank, so that the first positioning component supports and locates the entire transformer tank reliably and stably; the length of the first long positioning plate 38 is determined by The design is gradually increasing from front to back.
  • the first positioning component at the front end is in the transformer tank until the first long positioning plate 38 is matched and limited on the outer wall of the front end of the transformer tank Therefore, the support and positioning of the entire transformer tank is realized, that is, the tooling can be applied to tanks of different sizes.
  • the lengths of the first long positioning plate and the first short positioning plate of the first positioning component at the front end can be designed to be two different lengths, so that the first positioning component at the front end is directly connected to the inner wall of the transformer tank. The four corners are in direct contact for supporting positioning.
  • both the first ear plate 20 and the second ear plate 21 are provided with a lock nut 42 for locking the fourth pin shaft 22.
  • the first long positioning plate 38 of the first positioning assembly is manually rotated to make the first angle adjustment rod 28 rotate, and then the second angle adjustment wheel 33 at the front end engages with the first angle adjustment wheel 31. , So that the second angle adjustment rod 29 also rotates to an appropriate angle, so that the fourth pin shaft 22 is locked by the lock nut 42, so that the angle of the first angle adjustment rod 28 and the second angle adjustment rod 29 fixed.
  • the angle adjustment component is adjusted to the corresponding angle, and the hydraulic cylinder is pushed forward to extend the turning mechanism and pass through the first positioning component and the second positioning component.
  • the positioning component realizes the support and positioning of the oil tank from the inside of the transformer oil tank, and then the headstock rotation cooperates with the welding robot to realize the automatic welding of the oil tank.

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Housings And Mounting Of Transformers (AREA)

Abstract

A rotation tool for a transformer oil tank comprises a spindle box (1), a push-pull hydraulic cylinder (2) connected to a rear end of the spindle box (1), and a rotation mechanism connected to a front end of the spindle box (1). The rotation mechanism comprises a transmission assembly connected to the spindle box (1), a rotatable supporting assembly connected to the transmission assembly, and an extendable assembly and two rotatable supporting frames connected to the rotatable supporting assembly. The two rotatable supporting frames are respectively provided at two sides of the extendable assembly and opposite to each other in a left-right direction. Each rotatable supporting frame is provided with an angle adjustment assembly.

Description

一种变压器油箱翻转工装Tool for turning over transformer oil tank 技术领域Technical field
本发明涉及工装技术领域,具体来说,涉及一种变压器油箱翻转工装。The invention relates to the technical field of tooling, and in particular to a tool for turning over a transformer oil tank.
背景技术Background technique
目前在变压器起吊、运输过程中经受着各种机械力的作用。油箱的焊缝质量至关重要,不仅影响油箱的机械强度,还影响变压器油渗漏重大问题。变压器油箱主要由上节油箱和下节油箱组成,油箱组装过程:通常是先进行下节油箱的焊装,然后组装上节油箱。当油箱外部的所有零部件点焊完后,拆开上下节油箱,将上、下节油箱再次放倒,调整焊缝有利位置,以便焊接那些可以平焊位置的焊缝,并且焊完一侧,翻个个儿焊另一侧。如何创造焊接的有利条件,实现油箱大翻个儿,以平角焊的方法来焊接内外部焊缝,这就需要有一个专用的工装,反复变换油箱角度,使两侧箱盖焊缝分别处于平放状态,焊接侧盖与端壁内、外焊缝。总而言之将所有角焊缝转换成平角焊,以利于保证焊缝质量及提高生产效率。At present, the transformer is subjected to various mechanical forces during lifting and transportation. The quality of the welding seam of the fuel tank is very important, not only affecting the mechanical strength of the fuel tank, but also affecting the major problem of transformer oil leakage. The transformer oil tank is mainly composed of the upper oil tank and the lower oil tank. The assembly process of the oil tank: usually the welding of the lower oil tank is carried out first, and then the upper oil tank is assembled. When all the parts outside the fuel tank are spot welded, disassemble the upper and lower fuel tanks, put the upper and lower fuel tanks down again, adjust the favorable position of the weld, so as to weld those welds that can be flat welded, and weld one side , Turn over and weld the other side. How to create favorable conditions for welding, realize the big turn of the fuel tank, and use flat fillet welding to weld the inner and outer welds. This requires a special tooling to repeatedly change the angle of the fuel tank so that the welds on both sides of the tank cover are placed flat State, welding the side cover and the inner and outer welds of the end wall. In a word, all fillet welds are converted into flat fillet welds to help ensure the quality of welds and improve production efficiency.
发明内容Summary of the invention
针对相关技术中的问题,本发明的目的是提出一种变压器油箱翻转工装,以克服现有相关技术所存在的上述技术问题。Aiming at the problems in the related art, the purpose of the present invention is to provide a transformer oil tank turning tool to overcome the above-mentioned technical problems existing in the related art.
本发明的技术方案是这样实现的:The technical scheme of the present invention is realized as follows:
一种变压器油箱翻转工装,包括主轴箱、与主轴箱后端连接的推拉液压缸、以及与主轴箱前端连接的翻转机构,所述翻转机构包括与主轴箱连接的传动组件、与传动组件连接的旋转支撑组件、以及与旋转支撑组件连接的伸缩组件和两组翻转支撑架,两组所述翻转支撑架分别设于伸缩组件的两侧,两组所述翻转支撑架左右相对设置,每组所述翻转支撑架上设有角度调节组件;所述主轴箱内设有用于驱动传动组件的电机减速机、以及用于连接推拉 液压缸和伸缩组件的活塞杆;所述传动组件包括主动轮和从动轮,所述电机减速机的输出轴与主动轮连接,所述主动轮与从动轮啮合。A tool for turning over a transformer oil tank, comprising a headstock, a push-pull hydraulic cylinder connected to the back end of the headstock, and a turning mechanism connected to the front end of the headstock. The turning mechanism includes a transmission assembly connected to the headstock and a transmission assembly connected to the transmission assembly. A rotating support assembly, a telescopic assembly connected to the rotating support assembly, and two sets of inverting support frames. The two sets of inverting support frames are respectively arranged on both sides of the telescopic assembly. The two sets of inverting support frames are arranged opposite to each other. The turning support frame is provided with an angle adjustment assembly; the spindle box is provided with a motor reducer for driving the transmission assembly, and a piston rod for connecting the push-pull hydraulic cylinder and the telescopic assembly; the transmission assembly includes a driving wheel and a slave The driving wheel, the output shaft of the motor reducer is connected with the driving wheel, and the driving wheel meshes with the driven wheel.
进一步地,所述旋转支撑组件包括带有一中心通孔的旋转支撑板,所述旋转支撑板的后端通过四根第一销轴与从动轮连接,四根所述第一销轴绕圆周方向均匀分布;所述旋转支撑板上设有两个水平设置的限位槽,两个所述限位槽左右相对设置;每个所述限位槽处设有第一限位板和第二限位板,所述第一限位板和第二限位板上下间隔设置,所述第一限位板和第二限位板均通过螺栓与旋转支撑板固定连接。Further, the rotation support assembly includes a rotation support plate with a central through hole, and the rear end of the rotation support plate is connected to the driven wheel through four first pin shafts. Evenly distributed; the rotating support plate is provided with two horizontally arranged limit slots, the two limit slots are arranged opposite to each other; each of the limit slots is provided with a first limit plate and a second limit A positioning plate, the first limiting plate and the second limiting plate are spaced up and down, and both the first limiting plate and the second limiting plate are fixedly connected to the rotating support plate by bolts.
进一步地,所述伸缩组件包括依次穿过从动轮和旋转支撑板的中心通孔的伸缩轴、与伸缩轴连接的伸缩连接板,所述伸缩连接板包括上下间隔设置的上伸缩板和下伸缩板、以及与上伸缩板和下伸缩板连接的若干个伸缩连接杆,每个所述伸缩连接杆的一端通过第二销轴与上伸缩板和下伸缩板连接,每个所述伸缩连接杆的另一端通过第三销轴与左右两侧的翻转支撑架连接。Further, the telescopic assembly includes a telescopic shaft that passes through the driven wheel and the central through hole of the rotating support plate in sequence, and a telescopic connecting plate connected with the telescopic shaft, and the telescopic connecting plate includes an upper telescopic plate and a lower telescopic plate that are spaced up and down. Plate, and several telescopic connecting rods connected to the upper and lower telescopic plates, one end of each of the telescopic connecting rods is connected to the upper and lower telescopic plates through a second pin, each of the telescopic connecting rods The other end is connected with the flip support frame on the left and right sides through the third pin.
进一步地,每组所述翻转支撑架包括第一定位板、与第一定位板后端连接的第二定位板,所述第一定位板的上表面和下表面均设有若干组耳板,若干组耳板均匀间隔设置,每组所述耳板包括第一耳板和第二耳板,所述第一耳板和第二耳板上分别设有用于安装第四销轴的第一安装孔和第二安装孔;所述第二定位板上间隔安装有第五销轴和第六销轴,所述第五销轴和第六销轴的上下两端部均套接有限位轮。Further, each group of the turning support frame includes a first positioning plate, and a second positioning plate connected to the rear end of the first positioning plate, and a plurality of sets of ear plates are provided on the upper surface and the lower surface of the first positioning plate, Several groups of ear plates are arranged at even intervals, and each group of the ear plates includes a first ear plate and a second ear plate. The first ear plate and the second ear plate are respectively provided with a first installation for installing a fourth pin. A fifth pin and a sixth pin are installed on the second positioning plate at intervals, and the upper and lower ends of the fifth pin and the sixth pin are both sleeved with the limit wheel.
进一步地,所述角度调节组件包括与第一定位板连接的第一角度调节杆和第二角度调节杆,所述第一角度调节杆和第二角度调节杆上下平行间隔设置;所述第一角度调节杆上设有若干个第一连接块,每个所述第一连接块通过第四销轴分别与第一定位板上的第一耳板和第二耳板连接,所述第一角度调节杆的前端部设有第一角度调节轮;所述第二角度调节杆上设有若干个第二连接块,每个所述第二连接块通过第四销轴分别与第一定位板上的第一耳 板和第二耳板连接,所述第二角度调节杆的前端部设有第二角度调节轮,所述第二角度调节轮与第一角度调节轮啮合。Further, the angle adjustment assembly includes a first angle adjustment rod and a second angle adjustment rod connected to a first positioning plate, the first angle adjustment rod and the second angle adjustment rod are arranged vertically and spaced apart in parallel; A number of first connecting blocks are provided on the angle adjusting rod, and each of the first connecting blocks is connected to the first ear plate and the second ear plate on the first positioning plate through a fourth pin. The first angle The front end of the adjusting rod is provided with a first angle adjusting wheel; the second angle adjusting rod is provided with a number of second connecting blocks, and each of the second connecting blocks is connected to the first positioning plate through a fourth pin. The first ear plate and the second ear plate are connected, and the front end of the second angle adjustment rod is provided with a second angle adjustment wheel, and the second angle adjustment wheel meshes with the first angle adjustment wheel.
进一步地,所述第一角度调节杆的外侧设有第一滑动槽,所述第一滑动槽内设有用于支撑定位变压器油箱的若干个第一定位组件,若干个第一定位组件均匀间隔设置;所述第二角度调节杆的外侧设有第二滑动槽,所述第二滑动槽内设有用于支撑定位波纹箱焊接件的若干个第二定位组件,若干个第二定位组件均匀间隔设置;每个所述第一定位组件和每个所述第二定位组件的结构相同,且每个所述第一定位组件和每个所述第二定位组件的位置上下对应设置。Further, the outer side of the first angle adjusting rod is provided with a first sliding groove, and a plurality of first positioning components for supporting and positioning the transformer oil tank are provided in the first sliding groove, and the plurality of first positioning components are evenly spaced apart The outer side of the second angle adjustment rod is provided with a second sliding groove, and the second sliding groove is provided with a plurality of second positioning components for supporting and positioning the welded parts of the corrugated box, and the plurality of second positioning components are evenly spaced Each of the first positioning components and each of the second positioning components have the same structure, and the positions of each of the first positioning components and each of the second positioning components are correspondingly arranged up and down.
进一步地,每个所述第一定位组件包括与第一滑动槽滑动连接的第一限位滑块,所述第一限位滑块上前后间隔设有第一短定位板和第一长定位板,所述第一短定位板和第一长定位板之间通过连接板固定连接,且在第一短定位板和第一长定位板之间的外端部设有第一定位滚轮,所述第一定位滚轮通过第七销轴分别与第一短定位板和第一长定位板连接。Further, each of the first positioning components includes a first limiting slider that is slidably connected to a first sliding groove, and a first short positioning plate and a first long positioning plate are provided on the first limiting slider at intervals. The first short positioning plate and the first long positioning plate are fixedly connected by a connecting plate, and the outer end between the first short positioning plate and the first long positioning plate is provided with a first positioning roller, so The first positioning roller is respectively connected with the first short positioning plate and the first long positioning plate through the seventh pin.
进一步地,每个所述第一定位组件的第一长定位板的长度由前向后依次递增。Further, the length of the first long positioning plate of each of the first positioning components increases sequentially from front to back.
进一步地,所述第一耳板和第二耳板上均设有用于锁紧第四销轴的锁紧螺母。Further, both the first ear plate and the second ear plate are provided with a lock nut for locking the fourth pin.
进一步地,所述第一角度调节轮和第二角度调节轮均为扇形状。Further, the first angle adjusting wheel and the second angle adjusting wheel are both fan-shaped.
使用时将变压器油箱从翻转机构的前端套进该工装后,通过角度调节组件调节至相应的角度,推拉液压缸前推,使得翻转机构伸长,并通过第一定位组件和第二定位组件从变压器油箱内部实现对油箱的支撑定位,再由主轴箱旋转配合焊接机器人实现对油箱的自动焊接。同时,该工装自动化程度高,有效提高了油箱的焊接效率,保证焊接质量,并可适用于不同尺寸的油箱。When in use, insert the transformer oil tank into the tooling from the front end of the turning mechanism, adjust it to the corresponding angle through the angle adjustment assembly, push and pull the hydraulic cylinder forward, so that the turning mechanism is extended, and the turning mechanism is extended by the first positioning assembly and the second positioning assembly. The inside of the transformer oil tank realizes the support and positioning of the oil tank, and then the headstock rotation cooperates with the welding robot to realize the automatic welding of the oil tank. At the same time, the tooling has a high degree of automation, which effectively improves the welding efficiency of the fuel tank, guarantees the welding quality, and is applicable to fuel tanks of different sizes.
附图说明Description of the drawings
图1是本发明和变压器油箱的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention and the transformer tank.
图2是本发明的主视图。Figure 2 is a front view of the present invention.
图3是本发明的俯视图。Figure 3 is a top view of the present invention.
图4是本发明的侧视图。Figure 4 is a side view of the present invention.
图5是本发明中旋转支撑组件的结构示意图。Figure 5 is a schematic view of the structure of the rotating support assembly of the present invention.
图6是本发明中第一定位板和第二定位板连接的示意图。Fig. 6 is a schematic diagram of the connection between the first positioning plate and the second positioning plate in the present invention.
图7是图6的主视图。Fig. 7 is a front view of Fig. 6.
图8是本发明中第一角度调节杆的俯视示意图。Fig. 8 is a schematic top view of the first angle adjusting rod of the present invention.
图9是本发明中第一角度调节杆的主视图。Fig. 9 is a front view of the first angle adjustment lever in the present invention.
图10是本发明中第一定位组件的结构示意图。Fig. 10 is a schematic diagram of the structure of the first positioning assembly of the present invention.
图11是图10的主视图。Fig. 11 is a front view of Fig. 10.
图12是本发明收缩时的状态示意图。Figure 12 is a schematic view of the present invention when it is retracted.
图中:1主轴箱、2推拉液压缸、3电机减速机、4活塞杆、5主动轮、6从动轮、7旋转支撑板、8第一销轴、9限位槽、10第一限位板、11第二限位板、12伸缩轴、13上伸缩板、14下伸缩板、15伸缩连接杆、16第二销轴、17第三销轴、18第一定位板、19第二定位板、20第一耳板、21第二耳板、22第四销轴、23第一安装孔、24第二安装孔、25第五销轴、26第六销轴、27限位轮、28第一角度调节杆、29第二角度调节杆、30第一连接块、31第一角度调节轮、32第二连接块、33第二角度调节轮、34第一滑动槽、35第二滑动槽、36第一限位滑块、37第一短定位板、38第一长定位板、39连接板、40第一定位滚轮、41第七销轴、42锁紧螺母、43变压器油箱。In the picture: 1 main shaft box, 2 push-pull hydraulic cylinder, 3 motor reducer, 4 piston rod, 5 driving wheel, 6 driven wheel, 7 rotating support plate, 8 first pin, 9 limit slot, 10 first limit Plate, 11 second limit plate, 12 telescopic shaft, 13 upper telescopic plate, 14 lower telescopic plate, 15 telescopic connecting rod, 16 second pin shaft, 17 third pin shaft, 18 first positioning plate, 19 second positioning Plate, 20 first ear plate, 21 second ear plate, 22 fourth pin, 23 first mounting hole, 24 second mounting hole, 25 fifth pin, 26 sixth pin, 27 limit wheel, 28 The first angle adjusting rod, 29 the second angle adjusting rod, 30 the first connecting block, 31 the first angle adjusting wheel, the 32 second connecting block, the 33 the second angle adjusting wheel, the 34 the first sliding groove, the 35 the second sliding groove , 36 first limit slider, 37 first short positioning plate, 38 first long positioning plate, 39 connecting plate, 40 first positioning roller, 41 seventh pin, 42 locking nut, 43 transformer tank.
具体实施方式detailed description
如图1-12所示,一种变压器油箱翻转工装,包括主轴箱1、与主轴箱1后端连接的推拉液压缸2、以及与主轴箱1前端连接的翻转机构,翻转机构包 括与主轴箱1连接的传动组件、与传动组件连接的旋转支撑组件、以及与旋转支撑组件连接的伸缩组件和两组翻转支撑架,两组翻转支撑架分别设于伸缩组件的两侧,两组翻转支撑架左右相对设置,每组翻转支撑架上设有角度调节组件;主轴箱1内设有用于驱动传动组件的电机减速机3、以及用于连接推拉液压缸2和伸缩组件的活塞杆4;传动组件包括主动轮5和从动轮6,电机减速机3的输出轴与主动轮5连接,主动轮5与从动轮6啮合。As shown in Figure 1-12, a transformer oil tank turning tool includes a headstock 1, a push-pull hydraulic cylinder 2 connected to the back end of the headstock 1, and a turning mechanism connected to the front end of the headstock 1. The turning mechanism includes a headstock 1 The connected transmission component, the rotating support component connected with the transmission component, the telescopic component connected with the rotating support component, and two sets of flip support frames. The two sets of flip support frames are respectively arranged on both sides of the telescopic component, and the two sets of flip support frames The left and right sides are arranged relative to each other, and each set of turning support frame is provided with an angle adjustment component; the headstock 1 is provided with a motor reducer 3 for driving the transmission component, and a piston rod 4 for connecting the push-pull hydraulic cylinder 2 and the telescopic component; the transmission component It includes a driving wheel 5 and a driven wheel 6, the output shaft of the motor reducer 3 is connected to the driving wheel 5, and the driving wheel 5 is meshed with the driven wheel 6.
本实施例中,由电机减速机3驱动,带动主动轮5转动,从而带动从动轮6转动,最终带动与之连接的旋转支撑组件做360度正反旋转运动;由推拉液压缸2动作,通过活塞杆4带动伸缩组件做前后伸缩运动。In this embodiment, driven by the motor reducer 3, the driving wheel 5 is driven to rotate, thereby driving the driven wheel 6 to rotate, and finally driving the rotating support assembly connected to it to perform a 360-degree forward and reverse rotation; the push-pull hydraulic cylinder 2 moves through The piston rod 4 drives the telescopic assembly to perform forward and backward telescopic movements.
具体的,旋转支撑组件包括带有一中心通孔的旋转支撑板7,旋转支撑板7的后端通过四根第一销轴8与从动轮6连接,四根第一销轴8绕圆周方向均匀分布;旋转支撑板7上设有两个水平设置的限位槽9,两个限位槽9左右相对设置;每个限位槽9处设有第一限位板10和第二限位板11,第一限位板10和第二限位板11上下间隔设置,第一限位板10和第二限位板11均通过螺栓与旋转支撑板7固定连接。Specifically, the rotating support assembly includes a rotating support plate 7 with a central through hole. The rear end of the rotating support plate 7 is connected to the driven wheel 6 through four first pin shafts 8, and the four first pin shafts 8 are uniform around the circumference. Distribution; two limit slots 9 are arranged horizontally on the rotating support plate 7, and the two limit slots 9 are arranged opposite to each other; each limit slot 9 is provided with a first limit plate 10 and a second limit plate 11. The first limiting plate 10 and the second limiting plate 11 are spaced up and down, and both the first limiting plate 10 and the second limiting plate 11 are fixedly connected to the rotating support plate 7 by bolts.
本实施例中,通过四根第一销轴8将旋转支撑板7与从动轮6连接,这样当从动轮6旋转时,带动旋转支撑板7也随之做旋转运动;两个限位槽9的作用用于使得两组翻转支撑架在限位槽9内限位滑动。In this embodiment, the rotating support plate 7 is connected to the driven wheel 6 through four first pin shafts 8, so that when the driven wheel 6 rotates, the rotating support plate 7 is driven to rotate accordingly; two limit slots 9 The function is used to make the two sets of flip support frames limit sliding in the limit slot 9.
具体的,伸缩组件包括依次穿过从动轮6和旋转支撑板7的中心通孔的伸缩轴12、与伸缩轴12连接的伸缩连接板,伸缩连接板包括上下间隔设置的上伸缩板13和下伸缩板14、以及与上伸缩板13和下伸缩板14连接的若干个伸缩连接杆15,每个伸缩连接杆15的一端通过第二销轴16与上伸缩板13和下伸缩板14连接,每个伸缩连接杆15的另一端通过第三销轴17与左右两侧的翻转支撑架连接。Specifically, the telescopic assembly includes a telescopic shaft 12 passing through the driven wheel 6 and the central through hole of the rotating support plate 7 in turn, and a telescopic connecting plate connected to the telescopic shaft 12. The telescopic connecting plate includes an upper telescopic plate 13 and a lower telescopic plate 13 and The telescopic plate 14 and several telescopic connecting rods 15 connected to the upper telescopic plate 13 and the lower telescopic plate 14, one end of each telescopic connecting rod 15 is connected to the upper telescopic plate 13 and the lower telescopic plate 14 through the second pin 16, The other end of each telescopic connecting rod 15 is connected to the turning support frames on the left and right sides through a third pin 17.
本实施例中,该伸缩轴12用于连接活塞杆4和伸缩连接板,当推拉液压 缸2动作,依次通过活塞杆4和伸缩轴12带动上伸缩板13和下伸缩板14做前后伸缩运动,从而使得若干个伸缩连接杆15向外或向内做伸缩运动。具体的,每组翻转支撑架包括第一定位板18、与第一定位板18后端连接的第二定位板19,第一定位板18的上表面和下表面均设有若干组耳板,若干组耳板均匀间隔设置,每组耳板包括第一耳板20和第二耳板21,第一耳板20和第二耳板21上分别设有用于安装第四销轴22的第一安装孔23和第二安装孔24;第二定位板19上间隔安装有第五销轴25和第六销轴26,第五销轴25和第六销轴26的上下两端部均套接有限位轮27。In this embodiment, the telescopic shaft 12 is used to connect the piston rod 4 and the telescopic connecting plate. When the hydraulic cylinder 2 is pushed and pulled, the upper telescopic plate 13 and the lower telescopic plate 14 are driven forward and backward through the piston rod 4 and the telescopic shaft 12 in turn. , So that a number of telescopic connecting rods 15 can telescopically move outward or inward. Specifically, each group of inverting support frames includes a first positioning plate 18 and a second positioning plate 19 connected to the rear end of the first positioning plate 18. The upper and lower surfaces of the first positioning plate 18 are provided with several sets of ear plates, Several groups of ear plates are arranged at even intervals. Each group of ear plates includes a first ear plate 20 and a second ear plate 21. The first ear plate 20 and the second ear plate 21 are respectively provided with a first ear plate for mounting the fourth pin 22 The mounting hole 23 and the second mounting hole 24; the fifth pin 25 and the sixth pin 26 are installed at intervals on the second positioning plate 19, and the upper and lower ends of the fifth pin 25 and the sixth pin 26 are sleeved Limited wheel 27.
本实施例中,该第一耳板20和第二耳板21配合第四销轴22用于与角度调节组件连接;第二定位板19贯穿旋转支撑板7上的限位槽9,其中,第五销轴25和第六销轴26分别置于限位槽9的前后两侧,同样套接在第五销轴25和第六销轴26上的限位轮27也分布在限位槽9的前后两侧,这样当第二定位板19在限位槽9内左右滑动时,采用第五销轴25、第六销轴26配合限位轮27使其滑动性能更灵活、稳定、可靠。In this embodiment, the first ear plate 20 and the second ear plate 21 cooperate with the fourth pin shaft 22 for connecting with the angle adjustment assembly; the second positioning plate 19 penetrates the limiting groove 9 on the rotating support plate 7, wherein, The fifth pin shaft 25 and the sixth pin shaft 26 are respectively placed on the front and rear sides of the limiting groove 9, and the limiting wheels 27 sleeved on the fifth pin shaft 25 and the sixth pin shaft 26 are also distributed in the limiting groove The front and back sides of 9, so that when the second positioning plate 19 slides left and right in the limit slot 9, the fifth pin 25, the sixth pin 26 and the limit wheel 27 are used to make the sliding performance more flexible, stable and reliable. .
具体的,角度调节组件包括与第一定位板18连接的第一角度调节杆28和第二角度调节杆29,第一角度调节杆28和第二角度调节杆29上下平行间隔设置;第一角度调节杆28上设有若干个第一连接块30,每个第一连接块30通过第四销轴22分别与第一定位板18上的第一耳板20和第二耳板21连接,第一角度调节杆28的前端部设有第一角度调节轮31;第二角度调节杆29上设有若干个第二连接块32,每个第二连接块32通过第四销轴22分别与第一定位板18上的第一耳板20和第二耳板21连接,第二角度调节杆29的前端部设有第二角度调节轮33,第二角度调节轮33与第一角度调节轮31啮合。其中,第一角度调节轮31和第二角度调节轮33均为扇形状。Specifically, the angle adjustment assembly includes a first angle adjustment rod 28 and a second angle adjustment rod 29 connected to the first positioning plate 18, the first angle adjustment rod 28 and the second angle adjustment rod 29 are arranged up and down parallel and spaced apart; the first angle A plurality of first connecting blocks 30 are provided on the adjusting rod 28, and each first connecting block 30 is respectively connected to the first ear plate 20 and the second ear plate 21 on the first positioning plate 18 through the fourth pin 22. The front end of an angle adjusting rod 28 is provided with a first angle adjusting wheel 31; the second angle adjusting rod 29 is provided with a plurality of second connecting blocks 32, and each second connecting block 32 is connected to the The first ear plate 20 and the second ear plate 21 on a positioning plate 18 are connected, the front end of the second angle adjustment rod 29 is provided with a second angle adjustment wheel 33, the second angle adjustment wheel 33 and the first angle adjustment wheel 31 Meshing. Wherein, the first angle adjusting wheel 31 and the second angle adjusting wheel 33 are both fan-shaped.
本实施例中,通过第一连接块30配合第四销轴22与第一耳板20和第二耳板21连接,使得该第一角度调节杆28与第一定位板18连接;通过第二连接块32配合第四销轴22与第一耳板20和第二耳板21连接,使得该第二角 度调节杆29与第一定位板18连接;由于第二角度调节轮33与第一角度调节轮31啮合,因此当第一角度调节杆28以第一定位板18为支点转动时,其第二角度调节轮33也随之转动。实际应用时,第一角度调节轮31和第二角度调节轮33可通过螺栓分别与第一角度调节杆28和第二角度调节杆29固定连接。In this embodiment, the first connecting block 30 cooperates with the fourth pin 22 to connect with the first ear plate 20 and the second ear plate 21, so that the first angle adjusting rod 28 is connected with the first positioning plate 18; The connecting block 32 cooperates with the fourth pin shaft 22 to connect to the first ear plate 20 and the second ear plate 21, so that the second angle adjustment rod 29 is connected to the first positioning plate 18; because the second angle adjustment wheel 33 is connected to the first angle The adjusting wheel 31 is engaged, so when the first angle adjusting rod 28 rotates with the first positioning plate 18 as a fulcrum, the second angle adjusting wheel 33 also rotates accordingly. In practical applications, the first angle adjusting wheel 31 and the second angle adjusting wheel 33 may be fixedly connected to the first angle adjusting rod 28 and the second angle adjusting rod 29 by bolts.
具体的,第一角度调节杆28的外侧设有第一滑动槽34,第一滑动槽34内设有用于支撑定位变压器油箱43的若干个第一定位组件,若干个第一定位组件均匀间隔设置;第二角度调节杆29的外侧设有第二滑动槽35,第二滑动槽35内设有用于支撑定位波纹箱焊接件的若干个第二定位组件,若干个第二定位组件均匀间隔设置;每个第一定位组件和每个第二定位组件的结构相同,且每个第一定位组件和每个第二定位组件的位置上下对应设置。Specifically, the outer side of the first angle adjusting rod 28 is provided with a first sliding groove 34, and a plurality of first positioning components for supporting and positioning the transformer tank 43 are provided in the first sliding groove 34, and the plurality of first positioning components are evenly spaced. The outer side of the second angle adjustment rod 29 is provided with a second sliding groove 35, and the second sliding groove 35 is provided with several second positioning components for supporting and positioning the welded parts of the corrugated box, and several second positioning components are evenly spaced; Each first positioning component and each second positioning component have the same structure, and the positions of each first positioning component and each second positioning component are correspondingly arranged up and down.
本实施例中,该第一滑动槽34用于若干个第一定位组件与第一角度调节杆28匹配安装,该第二滑动槽35用于若干个第二定位组件与第二角度调节杆29匹配安装。In this embodiment, the first sliding groove 34 is used for the matching installation of a plurality of first positioning components and the first angle adjusting rod 28, and the second sliding groove 35 is used for a plurality of second positioning components and the second angle adjusting rod 29. Matching installation.
具体的,每个第一定位组件包括与第一滑动槽34滑动连接的第一限位滑块36,第一限位滑块36上前后间隔设有第一短定位板37和第一长定位板38,第一短定位板37和第一长定位板38之间通过连接板39固定连接,且在第一短定位板37和第一长定位板38之间的外端部设有第一定位滚轮40,第一定位滚轮40通过第七销轴41分别与第一短定位板37和第一长定位板38连接。其中,每个第一定位组件的第一长定位板38的长度由前向后依次递增。Specifically, each first positioning assembly includes a first limiting slider 36 slidably connected to the first sliding groove 34. The first limiting slider 36 is provided with a first short positioning plate 37 and a first long positioning at intervals between the front and rear. The first short positioning plate 37 and the first long positioning plate 38 are fixedly connected by a connecting plate 39, and the outer end between the first short positioning plate 37 and the first long positioning plate 38 is provided with a first The positioning roller 40, the first positioning roller 40 are respectively connected to the first short positioning plate 37 and the first long positioning plate 38 through the seventh pin 41. Wherein, the length of the first long positioning plate 38 of each first positioning assembly increases sequentially from front to back.
本实施例中,第一限位滑块36与第一滑动槽3匹配安装,在安装合适位置时,通过螺栓将第一限位滑块36与第一滑动槽3固定。由于左右设置的两组翻转支撑架上均安装有第一角度调节杆28和第二角度调节杆29,因此通过左右对应设置的四组第一定位滚轮40与变压器油箱内壁的四个直角支撑定位;同时,采用第一长定位板38用于对变压器油箱前端外壁起到限位作用,使得该第一定位组件对整个变压器油箱的支撑定位可靠、稳定;采用第一长定位板 38的长度由前向后依次递增的设计,由于变压器油箱从翻转机构的前端套进该工装,这样前端部的第一定位组件则在变压器油箱内,直到第一长定位板38匹配限位在变压器油箱前端外壁时,从而实现了对整个变压器油箱的支撑定位,即该工装可适用于不同尺寸的油箱。另外,在实际应用时,最前端的第一定位组件的第一长定位板和第一短定位板的长度可设计为两样的长度,这样使得最前端的第一定位组件直接与变压器油箱内壁的四角直接接触,用于支撑定位。In this embodiment, the first limit sliding block 36 is matched and installed with the first sliding groove 3. When installed in a proper position, the first limit sliding block 36 is fixed to the first sliding groove 3 by bolts. Since the first angle adjustment rod 28 and the second angle adjustment rod 29 are installed on the two sets of left and right flip support frames, the four sets of first positioning rollers 40 and the inner wall of the transformer tank are supported and positioned at four right angles. At the same time, the first long positioning plate 38 is used to limit the outer wall of the front end of the transformer tank, so that the first positioning component supports and locates the entire transformer tank reliably and stably; the length of the first long positioning plate 38 is determined by The design is gradually increasing from front to back. Since the transformer tank is inserted into the tooling from the front end of the turning mechanism, the first positioning component at the front end is in the transformer tank until the first long positioning plate 38 is matched and limited on the outer wall of the front end of the transformer tank Therefore, the support and positioning of the entire transformer tank is realized, that is, the tooling can be applied to tanks of different sizes. In addition, in actual application, the lengths of the first long positioning plate and the first short positioning plate of the first positioning component at the front end can be designed to be two different lengths, so that the first positioning component at the front end is directly connected to the inner wall of the transformer tank. The four corners are in direct contact for supporting positioning.
具体的,第一耳板20和第二耳板21上均设有用于锁紧第四销轴22的锁紧螺母42。Specifically, both the first ear plate 20 and the second ear plate 21 are provided with a lock nut 42 for locking the fourth pin shaft 22.
本实施例中,由人工手动转动第一定位组件的第一长定位板38,使得第一角度调节杆28转动,再通过前端部的第二角度调节轮33与第一角度调节轮31啮合作用,使得第二角度调节杆29也随之转动至合适的角度,这样通过锁紧螺母42对第四销轴22进行锁紧,从而使得第一角度调节杆28和第二角度调节杆29的角度固定。In this embodiment, the first long positioning plate 38 of the first positioning assembly is manually rotated to make the first angle adjustment rod 28 rotate, and then the second angle adjustment wheel 33 at the front end engages with the first angle adjustment wheel 31. , So that the second angle adjustment rod 29 also rotates to an appropriate angle, so that the fourth pin shaft 22 is locked by the lock nut 42, so that the angle of the first angle adjustment rod 28 and the second angle adjustment rod 29 fixed.
本发明使用时,将变压器油箱从翻转机构的前端套进该工装后,通过角度调节组件调节至相应的角度,推拉液压缸前推,使得翻转机构伸长,并通过第一定位组件和第二定位组件从变压器油箱内部实现对油箱的支撑定位,再由主轴箱旋转配合焊接机器人实现对油箱的自动焊接。When the present invention is used, after the transformer oil tank is inserted into the tooling from the front end of the turning mechanism, the angle adjustment component is adjusted to the corresponding angle, and the hydraulic cylinder is pushed forward to extend the turning mechanism and pass through the first positioning component and the second positioning component. The positioning component realizes the support and positioning of the oil tank from the inside of the transformer oil tank, and then the headstock rotation cooperates with the welding robot to realize the automatic welding of the oil tank.
另外,需要说明的是,本申请中涉及的推拉液压缸、主轴箱等均与现有技术无本质区别,且也不是本申请重点保护的技术内容,因此,其结构和工作原理在这里不再详细阐述。In addition, it should be noted that the push-pull hydraulic cylinders, headstocks, etc. involved in this application are not essentially different from the prior art, and are not the technical content of this application's key protection. Therefore, their structure and working principles are not here anymore. Elaborate.

Claims (10)

  1. 一种变压器油箱翻转工装,包括主轴箱(1)、与主轴箱(1)后端连接的推拉液压缸、以及与主轴箱(1)前端连接的翻转机构,其特征在于,所述翻转机构包括与主轴箱(1)连接的传动组件、与传动组件连接的旋转支撑组件、以及与旋转支撑组件连接的伸缩组件和两组翻转支撑架,两组所述翻转支撑架分别设于伸缩组件的两侧,两组所述翻转支撑架左右相对设置,每组所述翻转支撑架上设有角度调节组件;所述主轴箱(1)内设有用于驱动传动组件的电机减速机(3)、以及用于连接推拉液压缸(2)和伸缩组件的活塞杆(4);所述传动组件包括主动轮(5)和从动轮(6),所述电机减速机(3)的输出轴与主动轮(5)连接,所述主动轮(5)与从动轮(6)啮合。A tool for turning over a transformer oil tank, comprising a headstock (1), a push-pull hydraulic cylinder connected to the back end of the headstock (1), and a turning mechanism connected to the front end of the headstock (1), characterized in that the turning mechanism includes The transmission assembly connected with the headstock (1), the rotation support assembly connected with the transmission assembly, the telescopic assembly connected with the rotation support assembly and two sets of inverting support frames, the two sets of inversion support frames are respectively arranged on two of the telescopic assembly On the other hand, two sets of the turning support frames are arranged opposite to each other, and each set of the turning support frames is provided with an angle adjustment component; the spindle box (1) is provided with a motor reducer (3) for driving the transmission assembly, and The piston rod (4) for connecting the push-pull hydraulic cylinder (2) and the telescopic assembly; the transmission assembly includes a driving wheel (5) and a driven wheel (6), the output shaft of the motor reducer (3) and the driving wheel (5) Connect, the driving wheel (5) meshes with the driven wheel (6).
  2. 根据权利要求1所述的一种变压器油箱翻转工装,其特征在于,所述旋转支撑组件包括带有一中心通孔的旋转支撑板(7),所述旋转支撑板(7)的后端通过四根第一销轴(8)与从动轮(6)连接,四根所述第一销轴(8)绕圆周方向均匀分布;所述旋转支撑板(7)上设有两个水平设置的限位槽(9),两个所述限位槽(9)左右相对设置;每个所述限位槽(9)处设有第一限位板(10)和第二限位板(11),所述第一限位板(10)和第二限位板(11)上下间隔设置,所述第一限位板(10)和第二限位板(11)均通过螺栓与旋转支撑板(7)固定连接。The tool for turning over a transformer oil tank according to claim 1, wherein the rotating support assembly comprises a rotating support plate (7) with a central through hole, and the rear end of the rotating support plate (7) passes through four The first pin shaft (8) is connected with the driven wheel (6), and the four first pin shafts (8) are evenly distributed around the circumference; the rotating support plate (7) is provided with two horizontally arranged limits Position slots (9), two of the limit slots (9) are arranged opposite to each other; each limit slot (9) is provided with a first limit plate (10) and a second limit plate (11) , The first limit plate (10) and the second limit plate (11) are spaced up and down, and the first limit plate (10) and the second limit plate (11) are both connected to the rotating support plate through bolts (7) Fixed connection.
  3. 根据权利要求2所述的一种变压器油箱翻转工装,其特征在于,所述伸缩组件包括依次穿过从动轮(6)和旋转支撑板(7)的中心通孔的伸缩轴(12)、与伸缩轴(12)连接的伸缩连接板,所述伸缩连接板包括上下间隔设置的上伸缩板(13)和下伸缩板(14)、以及与上伸缩板(13)和下伸缩板(14)连接的若干个伸缩连接杆(15),每个所述伸缩连接杆(15)的一端通过第二销轴(16)与上伸缩板(13)和下伸缩板(14)连接,每个所述伸缩连接杆(15)的另一端通过第三销轴 (17)与左右两侧的翻转支撑架连接。The tool for turning over a transformer oil tank according to claim 2, wherein the telescopic assembly includes a telescopic shaft (12) passing through the driven wheel (6) and the central through hole of the rotating support plate (7) in turn, and A telescopic connecting plate connected to the telescopic shaft (12), the telescopic connecting plate comprising an upper telescopic plate (13) and a lower telescopic plate (14) arranged up and down spaced apart, and an upper telescopic plate (13) and a lower telescopic plate (14) Several telescopic connecting rods (15) are connected, one end of each telescopic connecting rod (15) is connected to the upper telescopic plate (13) and the lower telescopic plate (14) through a second pin (16), each The other end of the telescopic connecting rod (15) is connected with the turning support frame on the left and right sides through a third pin shaft (17).
  4. 根据权利要求3所述的一种变压器油箱翻转工装,其特征在于,每组所述翻转支撑架包括第一定位板(18)、与第一定位板(18)后端连接的第二定位板(19),所述第一定位板(18)的上表面和下表面均设有若干组耳板,若干组耳板均匀间隔设置,每组所述耳板包括第一耳板(20)和第二耳板(21),所述第一耳板(20)和第二耳板(21)上分别设有用于安装第四销轴(22)的第一安装孔(23)和第二安装孔(24);所述第二定位板(19)上间隔安装有第五销轴(25)和第六销轴(26),所述第五销轴(25)和第六销轴(26)的上下两端部均套接有限位轮(27)。The transformer oil tank turning tool according to claim 3, wherein each set of the turning support frame includes a first positioning plate (18), and a second positioning plate connected to the rear end of the first positioning plate (18) (19), the upper surface and the lower surface of the first positioning plate (18) are provided with several groups of ear plates, and the several groups of ear plates are evenly spaced, and each group of the ear plates includes a first ear plate (20) and The second ear plate (21), the first ear plate (20) and the second ear plate (21) are respectively provided with a first mounting hole (23) and a second mounting hole (23) for installing the fourth pin (22) Hole (24); the second positioning plate (19) is provided with a fifth pin (25) and a sixth pin (26) at intervals, the fifth pin (25) and the sixth pin (26) The upper and lower ends of the) are sleeved with the limit wheel (27).
  5. 根据权利要求4所述的一种变压器油箱翻转工装,其特征在于,所述角度调节组件包括与第一定位板(18)连接的第一角度调节杆(28)和第二角度调节杆(29),所述第一角度调节杆(28)和第二角度调节杆(29)上下平行间隔设置;所述第一角度调节杆(28)上设有若干个第一连接块(30),每个所述第一连接块(30)通过第四销轴(22)分别与第一定位板(18)上的第一耳板(20)和第二耳板(21)连接,所述第一角度调节杆(28)的前端部设有第一角度调节轮(31);所述第二角度调节杆(29)上设有若干个第二连接块(32),每个所述第二连接块(32)通过第四销轴(22)分别与第一定位板(18)上的第一耳板(20)和第二耳板(21)连接,所述第二角度调节杆(29)的前端部设有第二角度调节轮(33),所述第二角度调节轮(33)与第一角度调节轮(31)啮合。The transformer tank turning tool according to claim 4, wherein the angle adjustment assembly includes a first angle adjustment rod (28) and a second angle adjustment rod (29) connected to the first positioning plate (18). ), the first angle adjustment rod (28) and the second angle adjustment rod (29) are arranged up and down in parallel and spaced apart; the first angle adjustment rod (28) is provided with a number of first connecting blocks (30), each The first connecting blocks (30) are respectively connected to the first ear plate (20) and the second ear plate (21) on the first positioning plate (18) through the fourth pin (22), and the first The front end of the angle adjusting rod (28) is provided with a first angle adjusting wheel (31); the second angle adjusting rod (29) is provided with a number of second connecting blocks (32), each of the second connecting blocks The block (32) is respectively connected to the first ear plate (20) and the second ear plate (21) on the first positioning plate (18) through the fourth pin (22), and the second angle adjusting rod (29) A second angle adjusting wheel (33) is provided at the front end of the slab, and the second angle adjusting wheel (33) meshes with the first angle adjusting wheel (31).
  6. 根据权利要求5所述的一种变压器油箱翻转工装,其特征在于,所述第一角度调节杆(28)的外侧设有第一滑动槽(34),所述第一滑动槽(34)内设有用于支撑定位变压器油箱(43)的若干个第一定位组件,若干个第一定位组件均匀间隔设置;所述第二角度调节杆(29)的外侧设有第二滑动槽(35),所述第二滑动槽(35)内设有用于支撑定位波纹箱焊接件的若干个第二定位组件,若干个第 二定位组件均匀间隔设置;每个所述第一定位组件和每个所述第二定位组件的结构相同,且每个所述第一定位组件和每个所述第二定位组件的位置上下对应设置。The tool for turning over a transformer oil tank according to claim 5, wherein a first sliding groove (34) is provided on the outer side of the first angle adjusting rod (28), and a first sliding groove (34) is provided in the first sliding groove (34). A plurality of first positioning components are provided for supporting and positioning the transformer tank (43), and the plurality of first positioning components are evenly spaced; the second angle adjusting rod (29) is provided with a second sliding groove (35) on the outside, The second sliding groove (35) is provided with a plurality of second positioning components for supporting and positioning the welded parts of the corrugated box, and the plurality of second positioning components are evenly spaced; each of the first positioning components and each of the The second positioning components have the same structure, and the positions of each of the first positioning components and each of the second positioning components are correspondingly arranged up and down.
  7. 根据权利要求6所述的一种变压器油箱翻转工装,其特征在于,每个所述第一定位组件包括与第一滑动槽(34)滑动连接的第一限位滑块(36),所述第一限位滑块(36)上前后间隔设有第一短定位板(37)和第一长定位板(38),所述第一短定位板(37)和第一长定位板(38)之间通过连接板(39)固定连接,且在第一短定位板(37)和第一长定位板(38)之间的外端部设有第一定位滚轮(40),所述第一定位滚轮(40)通过第七销轴(41)分别与第一短定位板(37)和第一长定位板(38)连接。The transformer oil tank turning tool according to claim 6, wherein each of the first positioning components includes a first limit sliding block (36) slidably connected with a first sliding groove (34), and The first limit sliding block (36) is provided with a first short positioning plate (37) and a first long positioning plate (38) at intervals between the front and rear. The first short positioning plate (37) and the first long positioning plate (38) ) Are fixedly connected by a connecting plate (39), and a first positioning roller (40) is provided at the outer end between the first short positioning plate (37) and the first long positioning plate (38). A positioning roller (40) is respectively connected with the first short positioning plate (37) and the first long positioning plate (38) through the seventh pin (41).
  8. 根据权利要求7所述的一种变压器油箱翻转工装,其特征在于,每个所述第一定位组件的第一长定位板(38)的长度由前向后依次递增。The transformer oil tank turning tool according to claim 7, wherein the length of the first long positioning plate (38) of each of the first positioning components increases sequentially from front to back.
  9. 根据权利要求5所述的一种变压器油箱翻转工装,其特征在于,所述第一耳板(20)和第二耳板(21)上均设有用于锁紧第四销轴(22)的锁紧螺母(42)。The tool for turning over a transformer oil tank according to claim 5, wherein the first lug plate (20) and the second lug plate (21) are both provided with a device for locking the fourth pin (22) Tighten the nut (42).
  10. 根据权利要求5所述的一种变压器油箱翻转工装,其特征在于,所述第一角度调节轮(31)和第二角度调节轮(33)均为扇形状。The transformer oil tank turning tool according to claim 5, wherein the first angle adjusting wheel (31) and the second angle adjusting wheel (33) are both fan-shaped.
PCT/CN2019/096001 2019-01-30 2019-07-15 Rotation tool for transformer oil tank WO2020155572A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201910088922.5 2019-01-30
CN201910088922.5A CN109702419B (en) 2019-01-30 2019-01-30 Transformer oil tank overturning tool

Publications (1)

Publication Number Publication Date
WO2020155572A1 true WO2020155572A1 (en) 2020-08-06

Family

ID=66263291

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2019/096001 WO2020155572A1 (en) 2019-01-30 2019-07-15 Rotation tool for transformer oil tank

Country Status (2)

Country Link
CN (1) CN109702419B (en)
WO (1) WO2020155572A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107877079A (en) * 2017-12-15 2018-04-06 安徽昌永得机械有限公司 Joint welding frock suitable for work high above the ground vehicle carriage
CN113953987A (en) * 2021-11-03 2022-01-21 芜湖美特方材料科技有限公司 Magnesium alloy welding bicycle frame ceramic ball reinforces anchor clamps
CN114775634A (en) * 2022-04-18 2022-07-22 中交四公局第二工程有限公司 Building construction deep basal pit struts uses supplementary construction equipment
CN114871680A (en) * 2022-05-13 2022-08-09 华翔翔能科技股份有限公司 Equipment for welding auxiliary shell displacement of transformer shell

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109175868A (en) * 2018-10-24 2019-01-11 南通慧宁机电科技有限公司 A kind of single-shaft position changing machine fixture
CN109702419B (en) * 2019-01-30 2024-02-20 江苏科钛机器人有限公司 Transformer oil tank overturning tool
CN113857761A (en) * 2021-09-29 2021-12-31 厦门航天思尔特机器人系统股份公司 Frock clamp of interior formula of strutting

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10216986A (en) * 1997-01-30 1998-08-18 Taisei Corp Welding stand for bar member
CN104607857A (en) * 2015-02-07 2015-05-13 芜湖安普机器人产业技术研究院有限公司 Positioner suitable for transformer oil tank welding
CN204487078U (en) * 2015-02-07 2015-07-22 芜湖安普机器人产业技术研究院有限公司 A kind of positioner being applicable to oil tank of transformer welding
KR20150113461A (en) * 2014-03-28 2015-10-08 삼성중공업 주식회사 Over-ray welding apparatus
CN207479896U (en) * 2017-06-19 2018-06-12 山东泰开机器人有限公司 Oil tank of transformer welding inner bearing type tooling
CN109702419A (en) * 2019-01-30 2019-05-03 南通科钛机器人系统有限公司 A kind of oil tank of transformer overturning tooling

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102259248A (en) * 2010-12-30 2011-11-30 保定天威集团有限公司 Welding rollover stand for large power transformer fuel tank
JP5477356B2 (en) * 2011-10-19 2014-04-23 ダイキン工業株式会社 Angle adjustment device
CN108890201A (en) * 2016-12-26 2018-11-27 东莞市蓉工自动化科技有限公司 A kind of accurate swing mechanism
CN109175868A (en) * 2018-10-24 2019-01-11 南通慧宁机电科技有限公司 A kind of single-shaft position changing machine fixture
CN209565706U (en) * 2019-01-30 2019-11-01 南通科钛机器人系统有限公司 A kind of oil tank of transformer overturning tooling

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10216986A (en) * 1997-01-30 1998-08-18 Taisei Corp Welding stand for bar member
KR20150113461A (en) * 2014-03-28 2015-10-08 삼성중공업 주식회사 Over-ray welding apparatus
CN104607857A (en) * 2015-02-07 2015-05-13 芜湖安普机器人产业技术研究院有限公司 Positioner suitable for transformer oil tank welding
CN204487078U (en) * 2015-02-07 2015-07-22 芜湖安普机器人产业技术研究院有限公司 A kind of positioner being applicable to oil tank of transformer welding
CN207479896U (en) * 2017-06-19 2018-06-12 山东泰开机器人有限公司 Oil tank of transformer welding inner bearing type tooling
CN109702419A (en) * 2019-01-30 2019-05-03 南通科钛机器人系统有限公司 A kind of oil tank of transformer overturning tooling

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107877079A (en) * 2017-12-15 2018-04-06 安徽昌永得机械有限公司 Joint welding frock suitable for work high above the ground vehicle carriage
CN107877079B (en) * 2017-12-15 2024-05-28 安徽昌永得机械有限公司 Overlap welding tool suitable for aerial working vehicle frame
CN113953987A (en) * 2021-11-03 2022-01-21 芜湖美特方材料科技有限公司 Magnesium alloy welding bicycle frame ceramic ball reinforces anchor clamps
CN114775634A (en) * 2022-04-18 2022-07-22 中交四公局第二工程有限公司 Building construction deep basal pit struts uses supplementary construction equipment
CN114775634B (en) * 2022-04-18 2024-05-28 中交四公局第二工程有限公司 Auxiliary construction equipment for deep foundation pit support of building construction
CN114871680A (en) * 2022-05-13 2022-08-09 华翔翔能科技股份有限公司 Equipment for welding auxiliary shell displacement of transformer shell
CN114871680B (en) * 2022-05-13 2024-05-14 华翔翔能科技股份有限公司 Equipment for assisting in displacement of shell during welding of transformer shell

Also Published As

Publication number Publication date
CN109702419A (en) 2019-05-03
CN109702419B (en) 2024-02-20

Similar Documents

Publication Publication Date Title
WO2020155572A1 (en) Rotation tool for transformer oil tank
US11364529B2 (en) Variable-diameter full-support mandrel structure with slider-type cross section for preventing reverse rotation of ratchet wheel
CN110948302B (en) Petrochemical groove jar flange processing system
CN218612613U (en) Automatic welding device for boiler header pipe joint
CN217618803U (en) Steel structure welding tool
CN214024239U (en) Welding assembly for plate and pipe fitting
CN113478165B (en) Heat distribution pipeline construction interfacing apparatus
CN110027799B (en) Adjusting and fixing device for pipeline transportation suitable for oil well coupling oil increasing
CN216178046U (en) Pipeline welding positioning tool
CN215787726U (en) Chuck type steel pipe flange welding equipment
CN117464231B (en) Pipe bending surfacing machine
CN116900585A (en) Magnetic attraction movable rail type pipeline welding robot
CN216802216U (en) Portable positioning fixture for steel pipe welding
CN209565706U (en) A kind of oil tank of transformer overturning tooling
CN114850971A (en) Multi-robot array cooperative processing device and method for large-diameter thin-wall cylinder section part
CN221046960U (en) Welded pipe extrusion die for wall welding
CN214161841U (en) A high-efficient welding set for roll-over stand
CN216939211U (en) Pipeline sub-assembly welding frock
CN219465276U (en) Steel member welding butt joint adjustment positioner
CN220838648U (en) Gas pipeline welding tool
CN220806098U (en) Wiper installation pole welding position frock
CN220073803U (en) Pipeline welding clamp
CN219004757U (en) External clamping type electric internal and external bevel pipe machine
CN219746771U (en) Right-angle double-sided steel plate welding device
CN117161659B (en) Welding set that waste gas burns burning furnace accessory processing was used

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19913835

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 19913835

Country of ref document: EP

Kind code of ref document: A1