WO2020155474A1 - Compressor oil recovery system and method for air conditioning system, and refrigerant recovery and filling machine - Google Patents

Compressor oil recovery system and method for air conditioning system, and refrigerant recovery and filling machine Download PDF

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Publication number
WO2020155474A1
WO2020155474A1 PCT/CN2019/087604 CN2019087604W WO2020155474A1 WO 2020155474 A1 WO2020155474 A1 WO 2020155474A1 CN 2019087604 W CN2019087604 W CN 2019087604W WO 2020155474 A1 WO2020155474 A1 WO 2020155474A1
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WIPO (PCT)
Prior art keywords
refrigerant
oil
conditioning system
air conditioning
compressor
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PCT/CN2019/087604
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French (fr)
Chinese (zh)
Inventor
姜红运
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深圳市泰路科技有限公司
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Publication of WO2020155474A1 publication Critical patent/WO2020155474A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves
    • F25B41/24Arrangement of shut-off valves for disconnecting a part of the refrigerant cycle, e.g. an outdoor part
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B31/00Compressor arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/02Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B45/00Arrangements for charging or discharging refrigerant

Definitions

  • the present disclosure relates to the technical field of air conditioning compressor oil recovery, for example, to a compressor oil recovery system and method of an air conditioning system, and a refrigerant recovery filling machine.
  • the fluid medium is mainly composed of refrigerant and compressor oil, and the refrigerant and compressor oil are in a mixed and dissolved state.
  • the refrigerant is driven by the compressor to evaporate (convert from liquid to gas to lower the ambient temperature) and condense (convert from gas to liquid to dissipate heat) in the air conditioning circuit.
  • Compressor oil provides lubrication for the compressor.
  • additives used for different functions such as plugging agents, UV dyes for detecting leakage, and synergists to promote cooling, are dissolved in the compressor oil and circulate in the air-conditioning circuit with the main fluid medium.
  • the pollutants that may damage the air conditioning system such as moisture, acidic substances and metal powder, are also easily mixed in the compressor oil.
  • the refrigerant is recovered through the refrigerant recovery and filling machine.
  • the amount of compressor oil carried during refrigerant recovery is limited, it is difficult to recover all the compressor oil, and it is impossible to determine the amount of remaining compressor oil in the air conditioning system.
  • the air conditioning system loop usually consists of a compressor, condenser, filter dryer, expansion valve and evaporator.
  • Compressor oil is distributed in the compressor, condenser, filter dryer and evaporator.
  • this article hopes to provide a method and system that can recover all compressor oil from the air conditioning system as much as possible to overcome the above shortcomings.
  • This article proposes a compressor oil recovery system and method for an air conditioning system with a good recovery effect for the compressor oil of an air conditioning system, and a refrigerant recovery filling machine.
  • This article proposes a refrigerant recovery and filling machine, comprising a first port and a second port; wherein the refrigerant recovery and filling machine is configured to be at least one of the following: filling the air conditioning system through the first port The liquid refrigerant is used to dissolve the compressor oil of the air conditioning system, and the mixture of refrigerant and compressor oil is recovered from the air conditioning system through the second port; and the liquid refrigerant is added to the air conditioning system through the second port to The compressor oil of the air conditioning system is dissolved, and the mixture of refrigerant and compressor oil is recovered from the air conditioning system through the first port.
  • This article also proposes a compressor oil recovery system for air conditioning systems, including:
  • a refrigerant recovery and filling machine wherein the refrigerant recovery and filling machine is the above-mentioned refrigerant recovery and filling machine, and two ports of the refrigerant recovery and filling machine are respectively communicated with the air conditioning system through a control valve.
  • This article also proposes a compressor oil recovery method for an air-conditioning system.
  • the method includes at least one of the following: injecting liquid refrigerant into the air-conditioning system from a first direction to dissolve the compressor oil of the air-conditioning system; Recover the mixture of refrigerant and compressor oil in the system; and, inject liquid refrigerant into the air conditioning system from the second direction to dissolve the compressor oil of the air conditioning system, and recover the refrigerant and compressor from the air conditioning system from the first direction Oil mixture.
  • Figure 1 is a schematic structural diagram of a compressor oil recovery system of an air conditioning system according to an embodiment
  • Figure 2 is a schematic structural diagram of the internal structure of a refrigerant recovery and filling machine according to an embodiment
  • Figure 3 is a schematic structural diagram of a compressor oil separation device according to an embodiment
  • FIG. 4 is a structural block diagram of the control system of an embodiment
  • FIG. 5 is a flowchart of a method for recovering compressor oil in an air conditioning system according to an embodiment
  • FIG. 6 is a flowchart of step A in Figure 5;
  • FIG. 7 is a flowchart of step B in Figure 5;
  • FIG. 8 is a flowchart of step B10 in FIG. 7;
  • FIG. 9 is a flowchart of step B20 in Figure 7;
  • FIG 10 is a flowchart of step C in Figure 5;
  • FIG. 11 is a schematic structural diagram of an electronic device provided by an embodiment.
  • Air conditioning system 100. Air conditioning system; 200. Refrigerant recovery and filling machine; 300. Control system;
  • Second compressor 101.
  • Second compressor 102, condenser; 103, expansion valve; 104, evaporator; 105, control valve eleven; 106, control valve twelve; 107, high pressure side; 108, low pressure side;
  • 201 Compressor oil separation device; 202, first compressor; 203, refrigerant storage tank; 204, new compressor oil container; 205, new oil weighing sensor; 206, refrigerant weighing sensor; 207, pressure sensor; 208 , High pressure switch; 209, vacuum pump; 210, control valve one; 211, control valve two; 212, control valve three; 213, control valve four; 214, control valve nine; 215, control valve ten; 216, control valve thirteen ; 217, one-way valve; 2011, oil and gas separator; 2012, buffer container; 2013, old oil container; 2014, control valve five; 2015, control valve six; 2016, control valve seven; 2017, control valve eight; 2031 Liquid refrigerant outlet; 2032, refrigerant recovery inlet; 20111, the inlet of the oil and gas separator; 2012, the gaseous refrigerant inlet; 20113, the refrigerant outlet of the oil and gas separator; 20114, the oil outlet of the oil and gas separator;
  • controller 301, controller; 302, display device; 303, input device.
  • the compressor oil recovery system of the air conditioning system includes an air conditioning system 100, a refrigerant recovery filling machine 200 and a control system 300.
  • the air-conditioning system 100 may be an air-conditioning system for a vehicle, or other air-conditioning systems that need to recover compressor oil.
  • an air-conditioning system for a vehicle is described as an example.
  • the refrigerant is recovered through the drying and filtering device of the refrigerant recovery and filling machine, oil-gas separation, and filtration and purification.
  • the processed clean refrigerant is stored in the refrigerant tank, and finally the refrigerant is charged from the refrigerant tank to the air-conditioning system in.
  • the amount of compressor oil carried during refrigerant recovery is limited, it is difficult to recover all the compressor oil, and it is impossible to determine the amount of remaining compressor oil in the air conditioning system.
  • FIG. 1 is a schematic structural block diagram of a compressor oil recovery system of an air conditioning system provided by this embodiment.
  • the compressor oil recovery system of the air conditioning system includes an air conditioning system 100 and a refrigerant recovery filling machine 200.
  • the air conditioning system 100 generally includes a second compressor 101, a condenser 102, an expansion valve 103, and an evaporator 104 that are connected in sequence.
  • the refrigerant recovery and filling machine 200 includes a first port and a second port, and the two ports of the refrigerant recovery and filling machine 200 are respectively connected to the air conditioning system 100.
  • the two ports of the refrigerant recovery filling machine 200 are respectively connected to the high-pressure side 107 and the low-pressure side 108 of the air conditioning system 100 (wherein the high-pressure side 107 of the air conditioning system 100 means that the air conditioning system 100 is in a normal working state.
  • the side downstream of the outlet of the second compressor 101, and the low pressure side 108 of the air conditioning system 100 refers to the side upstream of the inlet of the second compressor 101 when the air conditioning system 100 is in a normal working state.
  • the refrigerant recovery filling machine 200 is configured to fill the air conditioning system 100 with liquid refrigerant through the first port to dissolve the compressor oil of the air conditioning system 100, and to recover the refrigerant and the air conditioning system from the air conditioning system 100 through the second port 100 is a mixture of compressor oil; and, filling the air conditioning system 100 with liquid refrigerant through the second port to dissolve the compressor oil of the air conditioning system 100, and recovering it from the air conditioning system 100 through the first port A mixture of refrigerant and compressor oil.
  • the refrigerant recovery and filling machine 200 is also configured to separate the compressor oil and refrigerant in the mixture and separately recover the compressor oil through the circulation of the refrigerant to dissolve the compressor oil, which can be used without removing any components of the air conditioning system 100 Under the premise, basically all the compressor oil in the air conditioning system 100 is recycled.
  • a known amount of compressor oil can also be injected into the air conditioning system 100 after the compressor oil is recovered, so as to help ensure the stable performance of the air conditioning system 100.
  • FIG. 2 is a schematic structural diagram of the internal structure of a refrigerant recovery filling machine 200 according to an embodiment.
  • the refrigerant recovery filling machine 200 includes a compressor oil separation device 201, a first compressor 202, a refrigerant storage tank 203 and a new compressor oil container 204.
  • the compressor oil separation device 201, the first compressor 202, and the refrigerant storage tank 203 communicate in sequence.
  • the compressor oil separation device 201 is configured to be a mixture of refrigerant and compressor oil recovered from the air conditioning system 100, and to separate the compressor oil from the mixture.
  • the first compressor 202 is configured to provide power for recovering the mixture of refrigerant and compressor oil in the air conditioning system 100.
  • the refrigerant storage tank 203 is a sealed container, and the refrigerant storage tank 203 is configured to pre-store a liquid refrigerant for dissolving the compressor oil in the air conditioning system 100 before recovering the compressor oil to remove the liquid refrigerant Filled into the air conditioning system 100, the refrigerant storage tank 203 is also configured to store the refrigerant separated from the compressor oil separation device 201, and each inlet and outlet of the refrigerant storage tank 203 is optionally provided with a control valve.
  • the new compressor oil container 204 is configured to supply the new compressor oil to the air conditioning system 100 after the compressor oil in the air conditioning system 100 is basically recovered.
  • a one-way valve 217 is provided between the first compressor 202 and the refrigerant recovery inlet 2032 of the refrigerant storage tank 203, so that the refrigerant can only flow from the first compressor 202 to the refrigerant storage tank 203 in one direction.
  • the two ports of the refrigerant recovery filling machine 200 are respectively communicated with the high pressure side 107 and the low pressure side 108 of the air conditioning system 100 through control valves.
  • Each control valve in this article can be a solenoid valve. In the embodiment shown in FIG.
  • a control valve 210 communicating with the high-pressure side 107 of the air conditioning system 100 is provided at the inlet end of the refrigerant recovery filling machine 200 (that is, the end close to the inlet of the compressor oil separation device 201).
  • the inlet end of the refrigerant recovery and filling machine 200 is also provided with a control valve 211 communicating with the low-pressure side 108 of the air conditioning system 100, and the liquid refrigerant outlet end of the refrigerant recovery and filling machine 200 (that is, near the liquid phase of the refrigerant storage tank 203)
  • One end of the refrigerant outlet 2031) is provided with a control valve 212 communicating with the high-pressure side 107 of the air-conditioning system 100, and a control valve communicating with the low-pressure side 108 of the air-conditioning system 100 is also provided at the liquid refrigerant outlet end of the refrigerant recovery filling machine 200 Four 213.
  • the liquid refrigerant in the refrigerant recovery filling machine 200 is injected into the air conditioning system 100 through the control valve four 213 through the low pressure side 108, and the liquid refrigerant injected into the air conditioning system 100 will After the compressor oil in the system 100 is dissolved, the mixture of the refrigerant and compressor oil in the air conditioning system 100 enters the refrigerant recovery filling machine 200 from the high pressure side 107 of the air conditioning system 100.
  • the liquid refrigerant in the refrigerant recovery filling machine 200 is injected into the air conditioning system 100 through the control valve three 212 through the high pressure side 107, and the liquid refrigerant injected into the air conditioning system 100 will After the compressor oil in the system 100 is dissolved, the mixture of the refrigerant and the compressor oil in the air conditioning system 100 enters the refrigerant recovery filling machine 200 from the low pressure side 108 of the air conditioning system 100.
  • control valve one 210 and control valve four 213, or opening control valve two 211 and control valve three 212 the compressor oil in the air conditioning system 100 can be flushed and recovered from two different directions. The flushing effect of compressor oil Better and higher recycling efficiency.
  • a four-way valve can also be used to replace the four control valves from control valve one 210 to control valve four 213, which can realize the two ends of the refrigerant recovery filling machine 200 and the air conditioning system 100.
  • the two ports ie, the high-pressure side 107 and the low-pressure side 108, can be connected correspondingly.
  • the communication relationship between the two ports of the refrigerant recovery filling machine 200 and the high-pressure side 107 and the low-pressure side 108 of the air conditioning system 100 can also be exchanged, for example, the refrigerant recovery
  • the inlet end of the injection machine 200 communicates with the high-pressure side 107 of the air conditioning system 100 through a control valve, and the liquid refrigerant outlet end of the refrigerant recovery filling machine 200 communicates with the low-pressure side 108 through a control valve; or the inlet of the refrigerant recovery filling machine 200
  • the end is communicated with the low pressure side 108 of the air conditioning system 100 through a control valve, and the liquid refrigerant outlet end of the refrigerant recovery filling machine 200 is communicated with the high pressure side 107 through a control valve.
  • both ends of the air conditioning system 100 may be provided with a control valve 105 and a control valve 10 respectively.
  • Two 106, control valve eleven 105 and control valve twelve 106 may be needle valves.
  • control valve one 210 to control valve four 213 may be set or not provided as needed.
  • the refrigerant recovery filling machine 200 further includes a vacuum pump 209, and the vacuum pump 209 communicates with the air conditioning system 100 through a control valve 13 216.
  • the vacuum pump 209 is configured to perform a vacuum operation on the air conditioning system 100 before injecting new compressor oil into the air conditioning system 100.
  • the new compressor oil container 204 is also set to communicate with the air conditioning system 100 through the control valve 215 for easy control.
  • the bottom of the new compressor oil container 204 is connected with a new oil weighing sensor 205, and the new oil weighing sensor 205 can be used to calculate the new compressor oil container 204.
  • the compressor oil quality controls the amount of oil supplied by the new compressor oil container 204 to the air conditioning system 100.
  • the bottom of the refrigerant storage tank 203 is connected with a refrigerant weighing sensor 206, and the quality of the refrigerant in the refrigerant storage tank 203 can be calculated from the measurement result of the refrigerant weighing sensor 206.
  • the minimum amount of refrigerant that needs to be stored in advance in the refrigerant storage tank 203 is different.
  • the minimum amount of refrigerant that needs to be stored in the refrigerant storage tank 203 can be set according to the initial compressor oil amount in the air conditioning system 100, and the refrigerant load cell 206 can be used before the compressor oil is recovered.
  • a pressure sensor 207 can also be provided between the inlet of the first compressor 202 and the air conditioning system 100 to measure the pressure in the refrigerant recovery filling machine 200.
  • the pressure sensor 207 can optionally be arranged between the control valve one 210, the control valve two 211 and the inlet of the compressor oil separation device 201.
  • the pressure sensor 207 can measure the pressure in the air conditioning system 100, and when the opened control valve one 210 or the control valve two 211 is closed, the pressure sensor 207 can only measure the refrigerant recovery The pressure in the filling machine 200 upstream of the first compressor 202. It is understandable that the number of pressure sensors can be multiple, and the location of the pressure sensor can be specifically set according to the location where the pressure needs to be measured.
  • a high-pressure switch 208 may be provided at the outlet of the first compressor 202. The high-pressure switch 208 monitors the pressure at the outlet of the first compressor 202. When a high pressure is detected, the high-pressure switch 208 is activated and opened, thereby The recovery process is suspended to ensure the safety of the refrigerant recovery filling machine 200.
  • FIG. 3 is a schematic structural diagram of a compressor oil separation device 201 according to an embodiment of this document. Please refer to FIGS. 2 and 3 in combination.
  • the compressor oil separation device 201 includes an oil and gas separator 2011, a buffer container 2012, and an old oil container 2013. Both the oil and gas separator 2011 and the buffer container 2012 are sealed containers.
  • the oil and gas separator 2011 has an inlet 20111, a gaseous refrigerant inlet 20112, a refrigerant outlet 20113, and an oil outlet 20114.
  • the buffer container 2012 has an oil inlet and an oil outlet.
  • the inlet 20111, the gas refrigerant inlet 20112, and the refrigerant outlet 20113 of the oil-air separator 2011 are all optionally arranged at the top of the oil-gas separator 2011, and the oil outlet 20114 of the oil-gas separator 2011 is optionally arranged at the bottom of the oil-gas separator 2011,
  • the oil outlet 20114 of the oil and gas separator 2011 is arranged at the bottom of the oil and gas separator 2011 to facilitate the complete discharge of the compressor oil that drops to the bottom of the oil and gas separator 2011.
  • the refrigerant outlet 20113 of the oil-air separator 2011 is in communication with the inlet of the first compressor 202.
  • the oil outlet 20114 of the oil-air separator 2011 communicates with the oil inlet of the buffer container 2012 through the control valve five 2014, and the oil outlet of the buffer container 2012 communicates with the old oil container 2013 through the control valve six 2015.
  • the inlet 20111 of the oil-gas separator 2011 is provided with a control valve seven 2016, and the refrigerant outlet 20113 of the oil-gas separator 2011 is provided with a control valve eight 2017.
  • the gaseous refrigerant outlet of the refrigerant storage tank 203 is connected to the gaseous refrigerant inlet 20112 through the control valve 9214, so that the gaseous refrigerant can be injected into the oil-gas separator 2011 when necessary to increase the pressure in the oil-gas separator 2011 and then the oil-gas separator 2011
  • the compressor oil is discharged.
  • Control valve nine 214 can optionally be opened intermittently. It should be noted that, in order to simplify the structure, the gaseous refrigerant outlet of the refrigerant storage tank 203 in this specific embodiment and the refrigerant recovery inlet 2032 of the refrigerant storage tank 203 in FIG. 2 are the same opening.
  • the gaseous refrigerant outlet of the refrigerant storage tank 203 and the refrigerant recovery inlet 2032 of the refrigerant storage tank 203 may be set to different openings.
  • the gaseous refrigerant outlet and the refrigerant recovery inlet 2032 of the refrigerant storage tank 203 can be arranged on the top of the refrigerant storage tank 203, so that the vaporized refrigerant vapor in the refrigerant storage tank 203 directly enters the oil and gas separator 2011 through the gaseous refrigerant outlet and pipeline Gaseous refrigerant is imported in 20112.
  • the liquid refrigerant outlet 2031 of the refrigerant storage tank 203 communicates with a pipeline extending to the bottom of the refrigerant storage tank 203, so that the pipeline extending to the bottom of the refrigerant storage tank 203 is connected to the air conditioning system 100 through the liquid refrigerant outlet 2031. Connected. It should be noted that by providing the control valve seven 2016 and the control valve eight 2017, it is possible to prevent the refrigerant recovered in the refrigerant storage tank 203 from entering other pipelines when the compressor oil is discharged, thereby improving the recovery rate of refrigerant. In other embodiments, at least one of the control valve seven 2016 and the control valve eight 2017 may not be provided.
  • the buffer container 2012 can temporarily buffer the compressor oil before the compressor oil is discharged to the old oil container 2013.
  • the control valve between the buffer container 2012 and the oil and gas separator 2011 is opened, the oil and gas separator 2011 can pass the refrigerant
  • the negative pressure in the recycling filling machine 200 recovers the refrigerant carried in the buffer container 2012 to minimize the loss of refrigerant.
  • the cache container 2012 may not be provided.
  • FIG. 4 is a schematic structural block diagram of the control system 300 of the refrigerant recovery filling machine 200 according to an embodiment of this document.
  • the control system 300 includes a controller 301.
  • the controller 301 can be a microprocessor.
  • the controller 301 can receive and read from the pressure sensor 207, the high pressure switch 208, the fresh oil weighing sensor 205 and the refrigerant weighing The signal of at least one of the sensors 206 and can send a signal to open or close at least one of each control valve, the first compressor 202 and the vacuum pump 209.
  • the control system 300 may also be connected with a display device 302 and an input device 303 to realize human-computer interaction.
  • This article also provides a compressor oil recovery method for an air conditioning system, which can be implemented for the compressor oil recovery system based on the above air conditioning system.
  • the method includes adding liquid refrigerant to the air conditioning system 100 to dissolve the compressor oil in the air conditioning system 100, and recovering the mixture of the compressor oil and the refrigerant from the air conditioning system 100.
  • This method can circulate the refrigerant in the air conditioning system 100 and the refrigerant recovery filling machine 200, and separate the compressor oil and refrigerant mixture recovered from the air conditioning system 100.
  • This method uses a certain amount of refrigerant to dissolve the compressor oil in the air-conditioning system 100 and recover the mixture of refrigerant and compressor oil, which can realize the compressor in the air-conditioning system 100 without removing any components of the air-conditioning system 100. Almost all the oil is recycled. In one embodiment, after substantially all of the compressor oil in the air conditioning system 100 is recovered, a known amount of new compressor oil can also be injected into the air conditioning system 100, so as to help ensure stable performance of the air conditioning system.
  • the compressor oil recovery method of the air conditioning system 100 includes the following steps.
  • step A the control system 300 is initialized.
  • step B Cycle 1 and Cycle 2 are performed alternately.
  • Cycle 1 fills the air conditioning system 100 with liquid refrigerant from the low pressure side 108 of the second compressor 101 of the air conditioning system 100, and recovers the mixture of refrigerant and compressor oil from the high pressure side 107 of the air conditioning system 100.
  • Cycle 2 fills the air conditioning system 100 with liquid refrigerant from the high pressure side 107 of the second compressor 101 of the air conditioning system 100, and recovers the mixture of refrigerant and compressor oil from the low pressure side 108 of the air conditioning system 100.
  • the execution order of loop 1 and loop 2 is not limited, that is, loop 1 or loop 2 can be performed first. In the following, we will take cycle 1 first as an example. Loop 1 and Loop 2 are executed continuously at least once.
  • loop 1 and loop 2 are executed three consecutive times as an example.
  • the number of times the cycle 1 and the cycle 2 are executed is calculated by the number of times the oil-air separator 2011 drains oil outward, and once the oil is drained outward, the cycle is executed once.
  • the priority of the refrigerant cycle time may be higher than the priority of the cycle number of cycles 1 and 2, that is, whether the recovery of compressor oil is completed is subject to the preset time of the refrigerant cycle.
  • step C recover all refrigerant and process compressor oil.
  • step A may include the following steps.
  • step A1 the refrigerant circulation time T is set. Because air conditioning systems 100 of different automobile manufacturers and models have different capacities, the refrigerant cycle time T required to recover all compressor oil from different air conditioning systems 100 is different. This time T is set according to the specific conditions of the air conditioning system 100. set.
  • step A2 time variables t1, t2, and the number of oil separation times n1 and n2 are set.
  • t1 is the current actual refrigerant cycle time
  • the initial value of t1 is set to zero and t1 increases with time, so that the total cycle time of the recovery and separation of compressor oil can be controlled by comparing t1 and T.
  • t2 is the actual execution time of a certain cycle 1 or cycle 2.
  • the initial value of t2 is set to zero and t2 increases with the execution time of a certain cycle 1 or cycle 2, so as to control the compressor oil from the oil and gas separator 2011
  • the refrigerant is circulated for a preset time before discharge. In this embodiment, 90s is taken as an example for introduction.
  • n1 is the number of continuous execution of loop 1
  • n2 is the number of continuous execution of loop 2.
  • n1 and n2 can be equal or unequal. In this embodiment, both n1 and n2 are 3 as an example.
  • the initial value of n1 and n2 is zero, n1 gradually increases with the number of continuous executions of loop 1, and n2 gradually increases with the number of continuous executions of loop 2.
  • n1 or n2 reaches the set value, the corresponding end The loop 1 or loop 2.
  • step A3 the controller 301 reads the detection results of the refrigerant weighing sensor 206 and the high-voltage switch 208 to determine whether the operation can be continued, if the operation is continued, proceed to step B, and if the operation is not continued, it can prompt for manual processing. For example, if the high voltage switch 208 is opened due to the detection of high voltage, the operation is not continued and manual processing is prompted.
  • the detection result of the refrigerant load cell 206 (that is, the weight of the refrigerant) is greater than the maximum allowable weight of the refrigerant stored in the refrigerant storage tank 203, or the detection result of the refrigerant load cell 206 is less than the equipment required to recover the compressor oil If the minimum amount of refrigerant is set, the operation will not be continued and manual processing will be prompted.
  • Step B may include the following steps.
  • step B10 the refrigerant performs a preset cycle 1 between the refrigerant recovery filling machine 200 and the air conditioning system 100.
  • the cycle 1 is performed three times, and then the refrigerant changes its flow direction, and step B20 is performed.
  • step B20 the refrigerant performs a preset second cycle 2 between the refrigerant recovery filling machine 200 and the air conditioning system 100, and in this embodiment, three cycles 2 are performed.
  • Step B10 includes the following steps.
  • step B121 control valve one 210 and control valve four 213 are closed, and the first compressor 202 is kept open until the pressure upstream of the first compressor 202 reaches the first preset value (the value measured by the pressure sensor 207 is the first The pressure value upstream of the compressor 202).
  • the first preset value is 0 bar to recover the refrigerant from the oil-air separator 2011.
  • step B122 the control valve five 2014 is opened, while the first compressor 202 is kept on until the pressure upstream of the first compressor 202 reaches a second preset value, the second preset value can be selected to be less than the first preset value, In this embodiment, the second preset value is ⁇ -0.5 bar to recover the refrigerant in the buffer container 2012 and minimize the loss of refrigerant.
  • step B13 the first compressor 202 is closed, the control valve seven 2016 and the control valve eight 2017 are closed, the control valve five 2014 is kept open, and the control valve nine 214 is opened for a preset time, such as 10 seconds.
  • the control valve nine 214 is optional In order to be opened intermittently to discharge the compressor oil in the lower part of the oil and gas separator 2011 into the buffer tank 2012, the control valve 5 2014 is closed after the compressor oil in the oil and gas separator 2011 is discharged.
  • step B121 and step B122 make the pressure value upstream of the compressor reach 0 bar or below. On the one hand, it is to recover the refrigerant, and on the other hand, it is to make the gaseous refrigerant in the refrigerant storage tank 203 under negative pressure in step B13. Under the action, it enters the oil and gas separator 2011 to pressurize the oil and gas separator 2011 to discharge the compressor oil in the oil and gas separator 2011.
  • step B14 compare variables t1 and T, if t1 ⁇ T, go to step C, otherwise go to step B15.
  • step B20 includes the following steps:
  • step B221 the control valve two 211 and the control valve three 212 are closed, and the first compressor 202 is kept open until the pressure upstream of the first compressor 202 reaches a first preset value.
  • the preset value is 0 bar.
  • step B222 the control valve 5 2014 is opened, while the first compressor 202 is kept on until the pressure upstream of the first compressor 202 reaches a second preset value, the second preset value can be selected to be less than the first preset value, In this embodiment, the second preset value is ⁇ -0.5 bar to recover the refrigerant in the buffer container 2012.
  • step B23 the first compressor 202 is closed, the control valve seven 2016 and the control valve eight 2017 are closed, the control valve five 2014 is kept open, and the control valve nine 214 is opened for a preset time, such as 10 seconds.
  • the control valve nine 214 is optional To open it intermittently to discharge the compressor oil in the lower part of the oil-gas separator 2011 into the buffer container 2012, the control valve 5 2014 is closed after the compressor oil in the oil-gas separator 2011 is discharged.
  • step B24 compare variables t1 and T, if t1 ⁇ T, go to step C, otherwise go to step B25.
  • Step C includes the following steps.
  • step C1 close control valve three 212 and control valve four 213, open control valve one 210, control valve two 211, control valve seven 2016, control valve eight 2017, and turn on the first compressor 202 to the upstream of the first compressor 202
  • the pressure reaches the third preset value.
  • the third preset value may be equal to the first preset value, and the third preset value in this embodiment is 0 bar;
  • step C2 keep the first compressor 202 turned on, and open the control valve 2014 until the pressure upstream of the first compressor 202 reaches a fourth preset value, which may be equal to or less than the third preset value, In this embodiment, the fourth preset value ⁇ -0.5bar;
  • step C3 the first compressor 202 is closed, the control valve one 210, the control valve two 211, the control valve seven 2016 and the control valve eight 2017 are closed, the control valve five 2014 is kept open, the control valve six 2015 is opened, and the control valve nine is opened 214
  • the control valve 9 214 can be selected to be opened intermittently to inject the gaseous refrigerant in the refrigerant storage tank 203 into the oil-air separator 2011 to remove the compressor oil in the lower part of the oil-air separator 2011 and The compressor oil in the buffer tank 2012 is discharged into the used oil tank 2013.
  • control valve seven 2016 and the control valve eight 2017 are not provided at the inlet 20111 and the refrigerant outlet 20113 of the oil-air separator 2011, the above is related to the control valve seven 2016 and the control valve eight 2017 In the step, the opening and closing operations of the control valve seven 2016 and the control valve eight 2017 can be omitted. In addition, it is judged whether it is necessary to open other control valves between the inlet of the oil and gas separator, the outlet of the refrigerant and the air conditioning system based on whether it is necessary to connect the oil and gas separator with the air conditioning system.
  • the control valve between the inlet end of the refrigerant recovery filling machine 200 and the air conditioning system 100 can be closed One 210, control valve two 211, and control valve three 212 and control valve four 213 between the outlet end of the refrigerant recovery filling machine 200 and the air conditioning system 100, and then the refrigerant storage tank 203 injects gaseous refrigerant into the oil and gas separator 2011. Drain.
  • control valve seven 2016 and the control valve eight 2017 can be changed to close the control valve 210 and the control valve 210 between the inlet end of the refrigerant recovery filling machine 200 and the air conditioning system 100.
  • only loop 1 or only loop 2 may be performed.
  • the number of executions of loop 1 and loop 2 is not limited and can be selected as at least twice. However, considering the recovery efficiency and time cost, it is optional For the loop 3-6 times.
  • the two ends of the refrigerant recovery filling machine 200 are respectively connected to one side of the air conditioning system 100 through a control valve, then when only the operation from step B11 to step B15 or only the operation from step B22 to step B25 is performed, the refrigerant is turned on The corresponding control valve at the inlet end and/or outlet end of the filling machine 200 can be recovered.
  • the compressor oil recovery method of the air-conditioning system described above can predetermine the number of refrigerant circulation and oil draining within a preset processing time, so as to recover all compressor oil and refrigerant from the air-conditioning system.
  • the compressor oil recovery method of the air-conditioning system includes at least one of the following: injecting liquid refrigerant into the air-conditioning system 100 from a first direction to dissolve the compressor oil of the air-conditioning system 100; The system 100 recovers the mixture of refrigerant and compressor oil; and injects liquid refrigerant into the air conditioning system 100 from the second direction to dissolve the compressor oil of the air conditioning system 100, and recovers the refrigerant from the air conditioning system 100 from the first direction Mixture with compressor oil.
  • the liquid refrigerant is added to the air conditioning system 100 from the first direction to dissolve the compressor oil of the air conditioning system 100, and the mixture of refrigerant and compressor oil is recovered from the air conditioning system 100 from the second direction as cycle 1.
  • the cycle 1 includes: injecting the liquid refrigerant into the low pressure side 108 of the air conditioning system 100, and recovering the mixture of the refrigerant and compressor oil from the high pressure side 107 of the air conditioning system 100.
  • the liquid refrigerant is added to the air conditioning system 100 from the second direction to dissolve the compressor oil of the air conditioning system 100, and the refrigerant and compressor oil are recovered from the air conditioning system 100 from the first direction.
  • the mixture is cycle 2, which includes: injecting the liquid refrigerant into the high pressure side 107 of the air conditioning system 100, and recovering the mixture of the refrigerant and compressor oil from the low pressure side 108 of the air conditioning system 100.
  • the liquid refrigerant is added to the air conditioning system 100 from the first direction to dissolve the compressor oil of the air conditioning system 100, and the mixture of refrigerant and compressor oil is recovered from the air conditioning system 100 from the second direction as cycle 1.
  • the liquid refrigerant is added to the air-conditioning system 100 from the second direction to dissolve the compressor oil of the air-conditioning system 100, and the mixture of refrigerant and compressor oil is recovered from the air-conditioning system 100 from the first direction as cycle 2;
  • the compressor oil recovery method of the air conditioning system is implemented based on a refrigerant recovery and filling machine, which includes an oil-gas separator 2011, a first compressor 202, and a refrigerant storage tank 203 that are connected in sequence; the cycle 1 and The cycle 2 includes the following steps:
  • the two ports of the refrigerant recovery filling machine 200 are respectively connected to the high pressure side 107 and the low pressure side 108 of the air conditioning system 100, and one port of the refrigerant recovery filling machine 200 is used to fill the air conditioning system 100 with liquid refrigerant.
  • the other port of the injection machine 200 recovers the compressor oil and refrigerant mixture from the air conditioning system 100, and separates the refrigerant and the compressor oil in the oil and gas separator 201.
  • the two ports of the refrigerant recovery filling machine 200 are respectively connected to the high pressure side 107 and the low pressure side 108 of the air conditioning system 100, and one port of the refrigerant recovery filling machine 200 is connected to the air conditioning system 100.
  • Fill the liquid refrigerant recover the compressor oil and refrigerant mixture from the air conditioning system 100 through the other port of the refrigerant recovery filling machine 200, and separate the refrigerant and the compressor oil in the oil-air separator 201, then cycle 1 and cycle 2 It also includes the following steps:
  • control valve one 210, control valve two 211, control valve three 212 and control valve four 213 between the two ports of the refrigerant recovery filling machine 200 and the air conditioning system 100, and turn on the first compressor 202 Until the pressure upstream of the first compressor 202 reaches the first preset value;
  • the control valve 9214 between the gaseous refrigerant outlet of the refrigerant storage tank 203 and the gaseous refrigerant inlet 20112 of the oil-gas separator 2011 is opened to inject the gaseous refrigerant in the refrigerant storage tank 203 into the oil-gas separator
  • the compressor 2011 is pressurized to discharge the compressor oil in the lower part of the oil-air separator 2011.
  • the refrigerant recovery and filling machine 200 further includes a buffer container 2012, and the buffer container 2012 is in communication with the oil outlet 20114 of the oil-gas separator 2011 through a control valve five 2014;
  • both cycle 1 and cycle 2 further include the following steps:
  • control valve one 210, control valve two 211, control valve three 212 and control valve four 213 between the two ports of the refrigerant recovery filling machine 200 and the air conditioning system 100, and turn on the first compressor 202 Until the pressure upstream of the first compressor 202 reaches the first preset value;
  • the control valve 9214 between the gaseous refrigerant outlet of the refrigerant storage tank 203 and the gaseous refrigerant inlet 20112 of the oil-gas separator 2011 is opened to inject the gaseous refrigerant in the refrigerant storage tank 203 into the oil-gas separator
  • the compressor 2011 is pressurized to discharge the compressor oil in the lower part of the oil-air separator 2011.
  • the method further includes the following steps:
  • control valve three 212 and control valve four 213 Between the liquid refrigerant outlet end of the refrigerant recovery filling machine 200 and the air conditioning system 100, and open the inlet 20111 of the oil-air separator 2011 and the air conditioning system 100
  • the control valve number seven 2016 between the time and the first compressor 202 is turned on until the pressure upstream of the first compressor 202 reaches the third preset value;
  • the control valve 9214 injects the gaseous refrigerant in the refrigerant storage tank 203 into the oil and gas separator 2011 to discharge the compressor oil in the lower part of the oil and gas separator 2011 and the compressor oil in the buffer tank 2012 to old oil Container 2013.
  • the compressor oil recovery system and method of the air conditioning system provided in this article can add liquid refrigerant to the air conditioning system to dissolve the compressor oil, and recover and separate the mixture of refrigerant and compressor oil from the air conditioning system through multiple cycles of refrigerant Dissolve, it can recover almost all the compressor oil in the air conditioning system for processing without removing any parts of the air conditioning system, or inject a known amount of compressor oil into the air conditioning system after the compressor oil is recovered;
  • the gaseous refrigerant in the refrigerant storage tank can be used to pressurize the oil and gas separator to discharge the compressor oil in the oil and gas separator; in addition, a buffer container is set up in this article to regularly discharge the compressor oil into the buffer container and the next time The refrigerant in the buffer container is further recovered before draining the oil into the buffer container, and the loss of refrigerant is small; in addition, this article washes and recovers the compressor oil in the air conditioning system from two directions.
  • the compressor oil has a better washing effect and a more
  • FIG. 11 is a schematic diagram of the hardware structure of an electronic device provided by an embodiment of this document.
  • the electronic device shown in FIG. 11, the control system or controller shown in FIG. 4 may be specifically configured as the electronic device shown in FIG. 11 .
  • the electronic device in FIG. 11 includes: one or more processors 310 and a memory 320.
  • a processor 310 is taken as an example in FIG. 11.
  • the electronic device may further include: an input device 303 and an output device 330.
  • the processor 310, the memory 320, the input device 303, and the output device 330 in the electronic device may be connected by a bus or other methods.
  • a bus connection is taken as an example.
  • the memory 320 can be configured to store software programs, computer-executable programs, and modules.
  • the processor 310 executes various functional applications and data processing by running software programs, instructions, and modules stored in the memory 320 to implement any one of the methods in the foregoing embodiments.
  • the memory 320 may include a program storage area and a data storage area.
  • the program storage area may store an operating system and an application program required by at least one function; the data storage area may store data created according to the use of the electronic device, and the like.
  • the memory may include volatile memory such as random access memory (RAM), and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid state storage device.
  • RAM random access memory
  • the memory 320 may be a non-transitory computer storage medium or a transitory computer storage medium.
  • the non-transitory computer storage medium for example, at least one magnetic disk storage device, flash memory device, or other non-volatile solid state storage device.
  • the memory 320 may optionally include a memory remotely provided with respect to the processor 310, and these remote memories may be connected to the electronic device through a network. Examples of the aforementioned network may include the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
  • the input device 303 may be configured to receive inputted number or character information, and generate key signal input related to user settings and function control of the electronic device.
  • the output device 330 may include a display device such as a display screen.
  • This embodiment also provides a computer-readable storage medium storing computer-executable instructions configured to execute the above-mentioned method.
  • All or part of the processes in the methods of the above-mentioned embodiments can be implemented by a computer program that executes related hardware.
  • the program can be stored in a non-transitory computer-readable storage medium. When the program is executed, it can include the methods described above.
  • the non-transitory computer-readable storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM), or RAM, etc.

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Abstract

Disclosed herein are a compressor oil recovery system and method for an air conditioning system, and a refrigerant recovery and filling machine, the refrigerant recovery and filling machine comprising a first port and a second port. The refrigerant recovery and filling machine is configured to: fill liquid refrigerants into the air conditioning system by means of the first port so as to dissolve compressor oil of the air conditioning system, recover a mixture of the refrigerants and the compressor oil from the air conditioning system by means of the second port thereof, fill the liquid refrigerant into the air conditioning system by means of the second port, so as to dissolve the compressor oil of the air conditioning system, and recover a mixture of the refrigerant and the compressor oil from the air conditioning system by means of the first port.

Description

空调系统的压缩机油回收系统和方法、冷媒回收加注机Compressor oil recovery system and method of air conditioning system, and refrigerant recovery and filling machine
本公开要求在2019年02月01日提交中国专利局、申请号为201910104857.0的中国专利申请的优先权,该申请的全部内容通过引用结合在本公开中。This disclosure claims the priority of a Chinese patent application filed with the Chinese Patent Office with an application number of 201910104857.0 on February 1, 2019. The entire content of this application is incorporated into this disclosure by reference.
技术领域Technical field
本公开涉及空调压缩机油回收技术领域,例如涉及一种空调系统的压缩机油回收系统和方法、冷媒回收加注机。The present disclosure relates to the technical field of air conditioning compressor oil recovery, for example, to a compressor oil recovery system and method of an air conditioning system, and a refrigerant recovery filling machine.
背景技术Background technique
在空调系统中,流体介质主要由冷媒和压缩机油构成,冷媒和压缩机油处于混合、溶解状态。冷媒在压缩机的驱动下在空调回路中蒸发(从液态转化为气态以降低环境温度)和冷凝(从气态转化为液态以散热)。压缩机油为压缩机提供润滑。在空调回路中,用于不同作用的添加剂,例如堵漏剂、检测泄漏的UV染料和促进冷却的增效剂等会溶解在压缩机油中,并随同主流体介质在空调回路中进行流体循环;此外,湿汽、酸性物质和金属粉末等可能损坏空调系统的污染物也容易混合在压缩机油中。In the air conditioning system, the fluid medium is mainly composed of refrigerant and compressor oil, and the refrigerant and compressor oil are in a mixed and dissolved state. The refrigerant is driven by the compressor to evaporate (convert from liquid to gas to lower the ambient temperature) and condense (convert from gas to liquid to dissipate heat) in the air conditioning circuit. Compressor oil provides lubrication for the compressor. In the air-conditioning circuit, additives used for different functions, such as plugging agents, UV dyes for detecting leakage, and synergists to promote cooling, are dissolved in the compressor oil and circulate in the air-conditioning circuit with the main fluid medium. In addition, the pollutants that may damage the air conditioning system, such as moisture, acidic substances and metal powder, are also easily mixed in the compressor oil.
空调系统定期维护时,冷媒经过冷媒回收加注机被回收。但是,冷媒回收时携带的压缩机油量有限,难以回收全部压缩机油且无法确定空调系统中剩余压缩机油的油量。When the air-conditioning system is regularly maintained, the refrigerant is recovered through the refrigerant recovery and filling machine. However, the amount of compressor oil carried during refrigerant recovery is limited, it is difficult to recover all the compressor oil, and it is impossible to determine the amount of remaining compressor oil in the air conditioning system.
另外,在大多数情况下,修理空调系统涉及更换空调部件。空调系统回路通常由压缩机、冷凝器、过滤干燥器、膨胀阀和蒸发器组成。压缩机油分布在压缩机、冷凝器、过滤干燥器和蒸发器中。但是,压缩机油在空调回路各部分中的比例难以确定,这是因为例如对于不同的汽车制造商和车型,压缩机油在空调回路各部分中的比例差异很大。In addition, in most cases, repairing the air conditioning system involves replacing air conditioning components. The air conditioning system loop usually consists of a compressor, condenser, filter dryer, expansion valve and evaporator. Compressor oil is distributed in the compressor, condenser, filter dryer and evaporator. However, it is difficult to determine the proportion of compressor oil in each part of the air conditioning circuit. This is because, for example, for different automobile manufacturers and models, the proportion of compressor oil in each part of the air conditioning circuit is very different.
因而,当修理空调系统涉及更换空调部件时,更换所述部件而导致的空调系统的压缩机油的损失量难以确定。并且,由于空调维护或者修理后,空调系统中的压缩机油量难以确定,且由于难以对空调系统中的压缩机油中的污染物进行处理,导致空调系统需要重复维护。Therefore, when repairing the air-conditioning system involves replacing air-conditioning components, it is difficult to determine the amount of compressor oil loss of the air-conditioning system caused by the replacement of the components. Moreover, after air conditioning maintenance or repair, it is difficult to determine the amount of compressor oil in the air conditioning system, and because it is difficult to deal with the contaminants in the compressor oil in the air conditioning system, the air conditioning system needs repeated maintenance.
因此,本文希望提供一种能够从空调系统中尽可能回收全部压缩机油的方法和系统,以克服上述缺点。Therefore, this article hopes to provide a method and system that can recover all compressor oil from the air conditioning system as much as possible to overcome the above shortcomings.
发明内容Summary of the invention
本文提出了一种对于空调系统的压缩机油的回收效果好的空调系统的压缩机油回收系统和方法、冷媒回收加注机。This article proposes a compressor oil recovery system and method for an air conditioning system with a good recovery effect for the compressor oil of an air conditioning system, and a refrigerant recovery filling machine.
本文提出了一种冷媒回收加注机,包括第一端口和第二端口;其中,所述冷媒回收加注机被配置为以下至少之一:通过所述第一端口向所述空调系统加注液态冷媒以溶解所述空调系统的压缩机油,通过所述第二端口从所述空调系统中回收冷媒和压缩机油的混合物;以及,通过所述第二端口向空调系统加注液态冷媒以溶解所述空调系统的压缩机油,通过所述第一端口从所述空调系统中回收冷媒和压缩机油的混合物。This article proposes a refrigerant recovery and filling machine, comprising a first port and a second port; wherein the refrigerant recovery and filling machine is configured to be at least one of the following: filling the air conditioning system through the first port The liquid refrigerant is used to dissolve the compressor oil of the air conditioning system, and the mixture of refrigerant and compressor oil is recovered from the air conditioning system through the second port; and the liquid refrigerant is added to the air conditioning system through the second port to The compressor oil of the air conditioning system is dissolved, and the mixture of refrigerant and compressor oil is recovered from the air conditioning system through the first port.
本文还提出了一种空调系统的压缩机油回收系统,包括:This article also proposes a compressor oil recovery system for air conditioning systems, including:
空调系统;以及Air conditioning system; and
冷媒回收加注机,所述冷媒回收加注机为如上所述的冷媒回收加注机,所述冷媒回收加注机的两个端口分别通过控制阀与所述空调系统连通。A refrigerant recovery and filling machine, wherein the refrigerant recovery and filling machine is the above-mentioned refrigerant recovery and filling machine, and two ports of the refrigerant recovery and filling machine are respectively communicated with the air conditioning system through a control valve.
本文还提出了一种空调系统的压缩机油回收方法,所述方法包括以下至少之一:从第一方向向空调系统加注液态冷媒以溶解空调系统的压缩机油,从第二方向从空调系统中回收冷媒和压缩机油的混合物;以及,从所述第二方向向空调系统加注液态冷媒以溶解空调系统的压缩机油,从所述第一方向从空调系统中回收冷媒和压缩机油的混合物。This article also proposes a compressor oil recovery method for an air-conditioning system. The method includes at least one of the following: injecting liquid refrigerant into the air-conditioning system from a first direction to dissolve the compressor oil of the air-conditioning system; Recover the mixture of refrigerant and compressor oil in the system; and, inject liquid refrigerant into the air conditioning system from the second direction to dissolve the compressor oil of the air conditioning system, and recover the refrigerant and compressor from the air conditioning system from the first direction Oil mixture.
附图说明Description of the drawings
图1是一实施例的空调系统的压缩机油回收系统的结构示意图;Figure 1 is a schematic structural diagram of a compressor oil recovery system of an air conditioning system according to an embodiment;
图2是一实施例的冷媒回收加注机内部结构的结构示意图;Figure 2 is a schematic structural diagram of the internal structure of a refrigerant recovery and filling machine according to an embodiment;
图3是一实施例的压缩机油分离装置的结构示意图;Figure 3 is a schematic structural diagram of a compressor oil separation device according to an embodiment;
图4是一实施例的控制系统的结构框图;Figure 4 is a structural block diagram of the control system of an embodiment;
图5是一实施例的空调系统的压缩机油回收方法的流程图;5 is a flowchart of a method for recovering compressor oil in an air conditioning system according to an embodiment;
图6是图5中步骤A的流程图;Figure 6 is a flowchart of step A in Figure 5;
图7是图5中步骤B的流程图;Figure 7 is a flowchart of step B in Figure 5;
图8是图7中步骤B10的流程图;FIG. 8 is a flowchart of step B10 in FIG. 7;
图9是图7中步骤B20的流程图;Figure 9 is a flowchart of step B20 in Figure 7;
图10是图5中步骤C的流程图;Figure 10 is a flowchart of step C in Figure 5;
图11为一实施例提供的一种电子设备的结构示意图。FIG. 11 is a schematic structural diagram of an electronic device provided by an embodiment.
附图标记:Reference signs:
100、空调系统;200、冷媒回收加注机;300、控制系统;100. Air conditioning system; 200. Refrigerant recovery and filling machine; 300. Control system;
101、第二压缩机;102、冷凝器;103、膨胀阀;104、蒸发器;105、控制阀十一;106、控制阀十二;107、高压侧;108、低压侧;101. Second compressor; 102, condenser; 103, expansion valve; 104, evaporator; 105, control valve eleven; 106, control valve twelve; 107, high pressure side; 108, low pressure side;
201、压缩机油分离装置;202、第一压缩机;203、冷媒储存罐;204、新压缩机油容器;205、新油称重传感器;206、冷媒称重传感器;207、压力传感器;208、高压开关;209、真空泵;210、控制阀一;211、控制阀二;212、控制阀三;213、控制阀四;214、控制阀九;215、控制阀十;216、控制阀十三;217、单向阀;2011、油气分离器;2012、缓存容器;2013、旧油容器;2014、控制阀五;2015、控制阀六;2016、控制阀七;2017、控制阀八;2031、液态冷媒出口;2032、冷媒回收入口;20111、油气分离器的进口;20112、气态冷媒进口;20113、油气分离器的冷媒出口;20114、油气分离器的出油口;201. Compressor oil separation device; 202, first compressor; 203, refrigerant storage tank; 204, new compressor oil container; 205, new oil weighing sensor; 206, refrigerant weighing sensor; 207, pressure sensor; 208 , High pressure switch; 209, vacuum pump; 210, control valve one; 211, control valve two; 212, control valve three; 213, control valve four; 214, control valve nine; 215, control valve ten; 216, control valve thirteen ; 217, one-way valve; 2011, oil and gas separator; 2012, buffer container; 2013, old oil container; 2014, control valve five; 2015, control valve six; 2016, control valve seven; 2017, control valve eight; 2031 Liquid refrigerant outlet; 2032, refrigerant recovery inlet; 20111, the inlet of the oil and gas separator; 2012, the gaseous refrigerant inlet; 20113, the refrigerant outlet of the oil and gas separator; 20114, the oil outlet of the oil and gas separator;
301、控制器;302、显示装置;303、输入装置。301, controller; 302, display device; 303, input device.
具体实施方式detailed description
下面结合附图并通过实施例来进一步说明本文的技术方案。The technical solutions of this document will be further explained below in conjunction with the drawings and embodiments.
本文提供了一种空调系统的压缩机油回收系统,如图1至图4所示,所述空调系统的压缩机油回收系统包括空调系统100、冷媒回收加注机200和控制系统300。其中,空调系统100可以为车用空调系统,也可以为其他的需要回收压缩机油的空调系统,本实施例中以车用空调系统为例进行介绍。This article provides a compressor oil recovery system of an air conditioning system. As shown in FIGS. 1 to 4, the compressor oil recovery system of the air conditioning system includes an air conditioning system 100, a refrigerant recovery filling machine 200 and a control system 300. The air-conditioning system 100 may be an air-conditioning system for a vehicle, or other air-conditioning systems that need to recover compressor oil. In this embodiment, an air-conditioning system for a vehicle is described as an example.
空调系统定期维护时,冷媒经过冷媒回收加注机的干燥过滤装置、油气分离、过滤净化过程而被回收,经过处理的清洁冷媒储存在冷媒罐中,最后将冷媒从冷媒罐充注到空调系统中。但是,冷媒回收时携带的压缩机油量有限,难以回收全部压缩机油且无法确定空调系统中剩余压缩机油的油量。During regular maintenance of the air-conditioning system, the refrigerant is recovered through the drying and filtering device of the refrigerant recovery and filling machine, oil-gas separation, and filtration and purification. The processed clean refrigerant is stored in the refrigerant tank, and finally the refrigerant is charged from the refrigerant tank to the air-conditioning system in. However, the amount of compressor oil carried during refrigerant recovery is limited, it is difficult to recover all the compressor oil, and it is impossible to determine the amount of remaining compressor oil in the air conditioning system.
图1为本实施例提供的空调系统的压缩机油回收系统的示意性结构框图,所述空调系统的压缩机油回收系统包括空调系统100和冷媒回收加注机200。如图1所示,空调系统100通常包括依次连通的第二压缩机101、冷凝器102、膨胀阀103和蒸发器104。冷媒回收加注机200包括第一端口和第二端口,冷媒回收加注机200的两个端口分别与空调系统100连通。在一实施例中,冷媒回收加注机200的两个端口分别与空调系统100的高压侧107和低压侧108连通(其中空调系统100的高压侧107是指空调系统100处于正常工作状态时位于第二压缩机101出口下游的一侧,空调系统100的低压侧108是指空调系统100处于正常工作状态时位于第二压缩机101进口的上游的一侧)。冷媒回收加注机200 被配置为通过第一端口向空调系统100加注液态冷媒以溶解所述空调系统100的压缩机油,且通过第二端口从空调系统100中回收冷媒和所述空调系统100的压缩机油的混合物;以及,通过所述第二端口向空调系统100加注液态冷媒以溶解所述空调系统100的压缩机油,通过所述第一端口从所述空调系统100中回收冷媒和压缩机油的混合物。并且,所述冷媒回收加注机200还被配置为将所述混合物中的压缩机油和冷媒分离并分别回收通过冷媒的循环溶解压缩机油,能够在不移除空调系统100的任何部件的前提下,将空调系统100中的压缩机油基本全部进行回收处理。在一实施例中,也可以在压缩机油回收后向空调系统100中注入已知量的压缩机油,从而利于保证空调系统100的性能稳定。FIG. 1 is a schematic structural block diagram of a compressor oil recovery system of an air conditioning system provided by this embodiment. The compressor oil recovery system of the air conditioning system includes an air conditioning system 100 and a refrigerant recovery filling machine 200. As shown in FIG. 1, the air conditioning system 100 generally includes a second compressor 101, a condenser 102, an expansion valve 103, and an evaporator 104 that are connected in sequence. The refrigerant recovery and filling machine 200 includes a first port and a second port, and the two ports of the refrigerant recovery and filling machine 200 are respectively connected to the air conditioning system 100. In one embodiment, the two ports of the refrigerant recovery filling machine 200 are respectively connected to the high-pressure side 107 and the low-pressure side 108 of the air conditioning system 100 (wherein the high-pressure side 107 of the air conditioning system 100 means that the air conditioning system 100 is in a normal working state. The side downstream of the outlet of the second compressor 101, and the low pressure side 108 of the air conditioning system 100 refers to the side upstream of the inlet of the second compressor 101 when the air conditioning system 100 is in a normal working state. The refrigerant recovery filling machine 200 is configured to fill the air conditioning system 100 with liquid refrigerant through the first port to dissolve the compressor oil of the air conditioning system 100, and to recover the refrigerant and the air conditioning system from the air conditioning system 100 through the second port 100 is a mixture of compressor oil; and, filling the air conditioning system 100 with liquid refrigerant through the second port to dissolve the compressor oil of the air conditioning system 100, and recovering it from the air conditioning system 100 through the first port A mixture of refrigerant and compressor oil. In addition, the refrigerant recovery and filling machine 200 is also configured to separate the compressor oil and refrigerant in the mixture and separately recover the compressor oil through the circulation of the refrigerant to dissolve the compressor oil, which can be used without removing any components of the air conditioning system 100 Under the premise, basically all the compressor oil in the air conditioning system 100 is recycled. In an embodiment, a known amount of compressor oil can also be injected into the air conditioning system 100 after the compressor oil is recovered, so as to help ensure the stable performance of the air conditioning system 100.
图2为一实施例的冷媒回收加注机200内部结构的结构示意图。如图2所示,冷媒回收加注机200包括压缩机油分离装置201、第一压缩机202、冷媒储存罐203和新压缩机油容器204。压缩机油分离装置201、第一压缩机202和冷媒储存罐203依次连通。压缩机油分离装置201被配置为从空调系统100中回收的冷媒和压缩机油的混合物,并从所述混合物中分离出压缩机油。第一压缩机202被配置为为回收空调系统100中的冷媒和压缩机油的混合物提供动力。在一实施例中,冷媒储存罐203为密封的容器,冷媒储存罐203被配置为在回收压缩机油之前预先存储有用于溶解空调系统100中的压缩机油的液态冷媒以将所述液态冷媒加注到所述空调系统100,冷媒储存罐203还被配置为存储从压缩机油分离装置201中分离出的冷媒,冷媒储存罐203的每个进口和出口均可选地设置有控制阀。新压缩机油容器204被配置为在空调系统100中的压缩机油被基本回收完毕后向空调系统100供送新压缩机油。在一实施例中,在第一压缩机202与冷媒储存罐203的冷媒回收入口2032之间设置有单向阀217,以使冷媒只能由第一压缩机202向冷媒储存罐203单向流动。在一实施例中,为了实现启停,冷媒回收加注机200的两个端口分别通过控制阀与空调系统100的高压侧107和低压侧108连通。本文中的每个控制阀均可以为电磁阀。如图2所示的实施例中,在冷媒回收加注机200的进口端(即靠近压缩机油分离装置201的进口的一端)设置有与空调系统100的高压侧107连通的控制阀一210,在冷媒回收加注机200的进口端还设置有与空调系统100的低压侧108连通的控制阀二211,在冷媒回收加注机200的液态冷媒出口端(即靠近冷媒储存罐203的液态冷媒出口2031的一端)设置有与空调系统100的高压侧107连通的控制阀三212,在冷媒回收加注机200的液态冷媒出口端还设置有与空调系统 100的低压侧108连通的控制阀四213。当开启控制阀一210和控制阀四213时,冷媒回收加注机200中的液态冷媒通过控制阀四213经低压侧108加注进空调系统100,加注进空调系统100的液态冷媒将空调系统100中的压缩机油溶解后,空调系统100中的冷媒和压缩机油的混合物从空调系统100的高压侧107进入冷媒回收加注机200。当开启控制阀二211和控制阀三212时,冷媒回收加注机200中的液态冷媒通过控制阀三212经高压侧107加注进空调系统100,加注进空调系统100的液态冷媒将空调系统100中的压缩机油溶解后,空调系统100中的冷媒和压缩机油的混合物从空调系统100的低压侧108进入冷媒回收加注机200。通过开启控制阀一210和控制阀四213,或者开启控制阀二211和控制阀三212,可以从两个不同的方向对空调系统100中的压缩机油进行冲洗回收,压缩机油的冲洗效果更好、回收效率更高。FIG. 2 is a schematic structural diagram of the internal structure of a refrigerant recovery filling machine 200 according to an embodiment. As shown in FIG. 2, the refrigerant recovery filling machine 200 includes a compressor oil separation device 201, a first compressor 202, a refrigerant storage tank 203 and a new compressor oil container 204. The compressor oil separation device 201, the first compressor 202, and the refrigerant storage tank 203 communicate in sequence. The compressor oil separation device 201 is configured to be a mixture of refrigerant and compressor oil recovered from the air conditioning system 100, and to separate the compressor oil from the mixture. The first compressor 202 is configured to provide power for recovering the mixture of refrigerant and compressor oil in the air conditioning system 100. In one embodiment, the refrigerant storage tank 203 is a sealed container, and the refrigerant storage tank 203 is configured to pre-store a liquid refrigerant for dissolving the compressor oil in the air conditioning system 100 before recovering the compressor oil to remove the liquid refrigerant Filled into the air conditioning system 100, the refrigerant storage tank 203 is also configured to store the refrigerant separated from the compressor oil separation device 201, and each inlet and outlet of the refrigerant storage tank 203 is optionally provided with a control valve. The new compressor oil container 204 is configured to supply the new compressor oil to the air conditioning system 100 after the compressor oil in the air conditioning system 100 is basically recovered. In one embodiment, a one-way valve 217 is provided between the first compressor 202 and the refrigerant recovery inlet 2032 of the refrigerant storage tank 203, so that the refrigerant can only flow from the first compressor 202 to the refrigerant storage tank 203 in one direction. . In one embodiment, in order to realize the start and stop, the two ports of the refrigerant recovery filling machine 200 are respectively communicated with the high pressure side 107 and the low pressure side 108 of the air conditioning system 100 through control valves. Each control valve in this article can be a solenoid valve. In the embodiment shown in FIG. 2, a control valve 210 communicating with the high-pressure side 107 of the air conditioning system 100 is provided at the inlet end of the refrigerant recovery filling machine 200 (that is, the end close to the inlet of the compressor oil separation device 201). The inlet end of the refrigerant recovery and filling machine 200 is also provided with a control valve 211 communicating with the low-pressure side 108 of the air conditioning system 100, and the liquid refrigerant outlet end of the refrigerant recovery and filling machine 200 (that is, near the liquid phase of the refrigerant storage tank 203) One end of the refrigerant outlet 2031) is provided with a control valve 212 communicating with the high-pressure side 107 of the air-conditioning system 100, and a control valve communicating with the low-pressure side 108 of the air-conditioning system 100 is also provided at the liquid refrigerant outlet end of the refrigerant recovery filling machine 200 Four 213. When the control valve one 210 and the control valve four 213 are opened, the liquid refrigerant in the refrigerant recovery filling machine 200 is injected into the air conditioning system 100 through the control valve four 213 through the low pressure side 108, and the liquid refrigerant injected into the air conditioning system 100 will After the compressor oil in the system 100 is dissolved, the mixture of the refrigerant and compressor oil in the air conditioning system 100 enters the refrigerant recovery filling machine 200 from the high pressure side 107 of the air conditioning system 100. When the control valve two 211 and the control valve three 212 are opened, the liquid refrigerant in the refrigerant recovery filling machine 200 is injected into the air conditioning system 100 through the control valve three 212 through the high pressure side 107, and the liquid refrigerant injected into the air conditioning system 100 will After the compressor oil in the system 100 is dissolved, the mixture of the refrigerant and the compressor oil in the air conditioning system 100 enters the refrigerant recovery filling machine 200 from the low pressure side 108 of the air conditioning system 100. By opening control valve one 210 and control valve four 213, or opening control valve two 211 and control valve three 212, the compressor oil in the air conditioning system 100 can be flushed and recovered from two different directions. The flushing effect of compressor oil Better and higher recycling efficiency.
需要说明地是,其他实施例中也可以用一个四通阀替换控制阀一210至控制阀四213这四个控制阀,能够实现将冷媒回收加注机200的两端和空调系统100的两个端口(即高压侧107和低压侧108)对应连通即可。需要说明地是,在具体实现中,也可以令冷媒回收加注机200的两个端口与空调系统100的高压侧107和低压侧108中之间的连通关系可以调换,例如,令冷媒回收加注机200的进口端通过控制阀与空调系统100的高压侧107连通、冷媒回收加注机200的液态冷媒出口端通过控制阀与低压侧108连通;或者,令冷媒回收加注机200的进口端通过控制阀与空调系统100的低压侧108连通、冷媒回收加注机200的液态冷媒出口端通过控制阀与高压侧107连通。该实施方式中,仅具有一个方向对空调系统100中的压缩机油进行冲洗回收。需要说明地是,如图1和图2所示,为了便于对冷媒回收加注机200和空调系统100单独操作,空调系统100的两端可以为分别设置有控制阀十一105和控制阀十二106,控制阀十一105和控制阀十二106可以为针阀。当空调系统100的两端设置有控制阀十一105和控制阀十二106时,可以根据需要设置或者不设置控制阀一210至控制阀四213。It should be noted that in other embodiments, a four-way valve can also be used to replace the four control valves from control valve one 210 to control valve four 213, which can realize the two ends of the refrigerant recovery filling machine 200 and the air conditioning system 100. The two ports (ie, the high-pressure side 107 and the low-pressure side 108) can be connected correspondingly. It should be noted that, in specific implementation, the communication relationship between the two ports of the refrigerant recovery filling machine 200 and the high-pressure side 107 and the low-pressure side 108 of the air conditioning system 100 can also be exchanged, for example, the refrigerant recovery The inlet end of the injection machine 200 communicates with the high-pressure side 107 of the air conditioning system 100 through a control valve, and the liquid refrigerant outlet end of the refrigerant recovery filling machine 200 communicates with the low-pressure side 108 through a control valve; or the inlet of the refrigerant recovery filling machine 200 The end is communicated with the low pressure side 108 of the air conditioning system 100 through a control valve, and the liquid refrigerant outlet end of the refrigerant recovery filling machine 200 is communicated with the high pressure side 107 through a control valve. In this embodiment, there is only one direction for flushing and recovering the compressor oil in the air conditioning system 100. It should be noted that, as shown in Figures 1 and 2, in order to facilitate the separate operation of the refrigerant recovery filling machine 200 and the air conditioning system 100, both ends of the air conditioning system 100 may be provided with a control valve 105 and a control valve 10 respectively. Two 106, control valve eleven 105 and control valve twelve 106 may be needle valves. When the two ends of the air conditioning system 100 are provided with control valve eleven 105 and control valve twelve 106, control valve one 210 to control valve four 213 may be set or not provided as needed.
如图2所示的实施例中,所述冷媒回收加注机200还包括真空泵209,真空泵209通过控制阀十三216与空调系统100连通。真空泵209设置为在向空调系统100注入新压缩机油之前对空调系统100进行抽真空的操作。新压缩机油容器204还设置为通过控制阀十215与空调系统100连通,以便于进行控制。在如图2所示的实施例中,新压缩机油容器204的底部连通有新油称重传感器 205,可以通过新油称重传感器205的测量结果来计算新压缩机油容器204中的新压缩机油质量,控制新压缩机油容器204向空调系统100的供油量。在如图2所示的实施例中,冷媒储存罐203的底部连通有冷媒称重传感器206,可以通过冷媒称重传感器206的测量结果来计算冷媒储存罐203中的冷媒质量。对于不同的空调系统100,冷媒储存罐203中需要预先存储的最低冷媒量不同。在一实施例中,可以根据空调系统100中最初的压缩机油量等参数来设定冷媒储存罐203中需要预先存储的最低冷媒量,可以在回收压缩机油之前,通过冷媒称重传感器206来判断冷媒储存罐203中的冷媒量是否高于需要预先存储的最低冷媒量。如图2所示,还可以在第一压缩机202的进口和空调系统100之间设置压力传感器207,以测得冷媒回收加注机200中的压力。压力传感器207可选为设置在控制阀一210、控制阀二211以及压缩机油分离装置201的进口之间。当开启控制阀一210或控制阀二211时,压力传感器207可以测量空调系统100中的压力,而当关闭已开启的控制阀一210或控制阀二211时,压力传感器207可以仅测量冷媒回收加注机200中的处于第一压缩机202上游的压力。可以理解地是,压力传感器的数量可以为多个,压力传感器的设置位置可根据需要测量压力的部位具体设置。在一实施例中,可以在第一压缩机202的出口处设置高压开关208,高压开关208监测第一压缩机202出口的压力,当检测到高压时,高压开关208会被激活而打开,从而暂停回收过程,以保证冷媒回收加注机200的安全。In the embodiment shown in FIG. 2, the refrigerant recovery filling machine 200 further includes a vacuum pump 209, and the vacuum pump 209 communicates with the air conditioning system 100 through a control valve 13 216. The vacuum pump 209 is configured to perform a vacuum operation on the air conditioning system 100 before injecting new compressor oil into the air conditioning system 100. The new compressor oil container 204 is also set to communicate with the air conditioning system 100 through the control valve 215 for easy control. In the embodiment shown in FIG. 2, the bottom of the new compressor oil container 204 is connected with a new oil weighing sensor 205, and the new oil weighing sensor 205 can be used to calculate the new compressor oil container 204. The compressor oil quality controls the amount of oil supplied by the new compressor oil container 204 to the air conditioning system 100. In the embodiment shown in FIG. 2, the bottom of the refrigerant storage tank 203 is connected with a refrigerant weighing sensor 206, and the quality of the refrigerant in the refrigerant storage tank 203 can be calculated from the measurement result of the refrigerant weighing sensor 206. For different air conditioning systems 100, the minimum amount of refrigerant that needs to be stored in advance in the refrigerant storage tank 203 is different. In one embodiment, the minimum amount of refrigerant that needs to be stored in the refrigerant storage tank 203 can be set according to the initial compressor oil amount in the air conditioning system 100, and the refrigerant load cell 206 can be used before the compressor oil is recovered. To determine whether the amount of refrigerant in the refrigerant storage tank 203 is higher than the minimum amount of refrigerant that needs to be stored in advance. As shown in FIG. 2, a pressure sensor 207 can also be provided between the inlet of the first compressor 202 and the air conditioning system 100 to measure the pressure in the refrigerant recovery filling machine 200. The pressure sensor 207 can optionally be arranged between the control valve one 210, the control valve two 211 and the inlet of the compressor oil separation device 201. When the control valve one 210 or the control valve two 211 is opened, the pressure sensor 207 can measure the pressure in the air conditioning system 100, and when the opened control valve one 210 or the control valve two 211 is closed, the pressure sensor 207 can only measure the refrigerant recovery The pressure in the filling machine 200 upstream of the first compressor 202. It is understandable that the number of pressure sensors can be multiple, and the location of the pressure sensor can be specifically set according to the location where the pressure needs to be measured. In an embodiment, a high-pressure switch 208 may be provided at the outlet of the first compressor 202. The high-pressure switch 208 monitors the pressure at the outlet of the first compressor 202. When a high pressure is detected, the high-pressure switch 208 is activated and opened, thereby The recovery process is suspended to ensure the safety of the refrigerant recovery filling machine 200.
图3为本文一实施例的压缩机油分离装置201的结构示意图。请结合参阅图2和图3,在一实施例中,压缩机油分离装置201包括油气分离器2011、缓存容器2012和旧油容器2013。油气分离器2011和缓存容器2012均为密封容器。油气分离器2011具有进口20111、气态冷媒进口20112、冷媒出口20113和出油口20114。所述缓存容器2012具有进油口和出油口。油气分离器2011的进口20111、气态冷媒进口20112和冷媒出口20113均可选地设置于油气分离器2011的顶部,油气分离器2011的出油口20114可选地设置于油气分离器2011的底部,油气分离器2011的出油口20114设置于油气分离器2011的底部能够利于将滴落至油气分离器2011底部的压缩机油完全排出。油气分离器2011的冷媒出口20113与第一压缩机202的进口连通。油气分离器2011的出油口20114通过控制阀五2014和缓存容器2012的进油口连通,缓存容器2012的出油口通过控制阀六2015与旧油容器2013连通。油气分离器2011的进口20111处设置有控制 阀七2016,油气分离器2011的冷媒出口20113处设置有控制阀八2017。冷媒储存罐203的气态冷媒出口通过控制阀九214与气态冷媒进口20112连通,从而能够在需要时向油气分离器2011内注入气态冷媒来提高油气分离器2011中的压力进而将油气分离器2011中的压缩机油排出。控制阀九214可选地间歇性开启。需要说明地是,为了简化结构,本具体实施方式中的冷媒储存罐203的气态冷媒出口和图2中的冷媒储存罐203的冷媒回收入口2032为同一开口。当然,在其他实施例中,也可以将冷媒储存罐203的气态冷媒出口与冷媒储存罐203的冷媒回收入口2032设为不同的开口。冷媒储存罐203的气态冷媒出口和冷媒回收入口2032可以为设置于冷媒储存罐203的顶部,从而使得冷媒储存罐203中挥发的冷媒蒸汽直接通过气态冷媒出口和管路进入至油气分离器2011的气态冷媒进口20112中。在一实施例中,冷媒储存罐203的液态冷媒出口2031与伸入至冷媒储存罐203底部的管路连通,从而伸入至冷媒储存罐203底部的管路通过液态冷媒出口2031与空调系统100连通。需要说明地是,通过设置控制阀七2016和控制阀八2017,能够避免在排放压缩机油时,冷媒储存罐203中回收的冷媒进入其他管路中,从而提高了冷媒的回收率。在其他实施例中,也可以不设置控制阀七2016和控制阀八2017中的至少之一。需要说明地是,缓存容器2012可以在压缩机油排放至旧油容器2013之前暂时缓存压缩机油,当开启缓存容器2012和油气分离器2011之间的控制阀时,油气分离器2011能够通过冷媒回收加注机200中的负压回收缓存容器2012中所携带的冷媒,以最小化冷媒的损失。在其他实施例中也可以不设置缓存容器2012。FIG. 3 is a schematic structural diagram of a compressor oil separation device 201 according to an embodiment of this document. Please refer to FIGS. 2 and 3 in combination. In one embodiment, the compressor oil separation device 201 includes an oil and gas separator 2011, a buffer container 2012, and an old oil container 2013. Both the oil and gas separator 2011 and the buffer container 2012 are sealed containers. The oil and gas separator 2011 has an inlet 20111, a gaseous refrigerant inlet 20112, a refrigerant outlet 20113, and an oil outlet 20114. The buffer container 2012 has an oil inlet and an oil outlet. The inlet 20111, the gas refrigerant inlet 20112, and the refrigerant outlet 20113 of the oil-air separator 2011 are all optionally arranged at the top of the oil-gas separator 2011, and the oil outlet 20114 of the oil-gas separator 2011 is optionally arranged at the bottom of the oil-gas separator 2011, The oil outlet 20114 of the oil and gas separator 2011 is arranged at the bottom of the oil and gas separator 2011 to facilitate the complete discharge of the compressor oil that drops to the bottom of the oil and gas separator 2011. The refrigerant outlet 20113 of the oil-air separator 2011 is in communication with the inlet of the first compressor 202. The oil outlet 20114 of the oil-air separator 2011 communicates with the oil inlet of the buffer container 2012 through the control valve five 2014, and the oil outlet of the buffer container 2012 communicates with the old oil container 2013 through the control valve six 2015. The inlet 20111 of the oil-gas separator 2011 is provided with a control valve seven 2016, and the refrigerant outlet 20113 of the oil-gas separator 2011 is provided with a control valve eight 2017. The gaseous refrigerant outlet of the refrigerant storage tank 203 is connected to the gaseous refrigerant inlet 20112 through the control valve 9214, so that the gaseous refrigerant can be injected into the oil-gas separator 2011 when necessary to increase the pressure in the oil-gas separator 2011 and then the oil-gas separator 2011 The compressor oil is discharged. Control valve nine 214 can optionally be opened intermittently. It should be noted that, in order to simplify the structure, the gaseous refrigerant outlet of the refrigerant storage tank 203 in this specific embodiment and the refrigerant recovery inlet 2032 of the refrigerant storage tank 203 in FIG. 2 are the same opening. Of course, in other embodiments, the gaseous refrigerant outlet of the refrigerant storage tank 203 and the refrigerant recovery inlet 2032 of the refrigerant storage tank 203 may be set to different openings. The gaseous refrigerant outlet and the refrigerant recovery inlet 2032 of the refrigerant storage tank 203 can be arranged on the top of the refrigerant storage tank 203, so that the vaporized refrigerant vapor in the refrigerant storage tank 203 directly enters the oil and gas separator 2011 through the gaseous refrigerant outlet and pipeline Gaseous refrigerant is imported in 20112. In one embodiment, the liquid refrigerant outlet 2031 of the refrigerant storage tank 203 communicates with a pipeline extending to the bottom of the refrigerant storage tank 203, so that the pipeline extending to the bottom of the refrigerant storage tank 203 is connected to the air conditioning system 100 through the liquid refrigerant outlet 2031. Connected. It should be noted that by providing the control valve seven 2016 and the control valve eight 2017, it is possible to prevent the refrigerant recovered in the refrigerant storage tank 203 from entering other pipelines when the compressor oil is discharged, thereby improving the recovery rate of refrigerant. In other embodiments, at least one of the control valve seven 2016 and the control valve eight 2017 may not be provided. It should be noted that the buffer container 2012 can temporarily buffer the compressor oil before the compressor oil is discharged to the old oil container 2013. When the control valve between the buffer container 2012 and the oil and gas separator 2011 is opened, the oil and gas separator 2011 can pass the refrigerant The negative pressure in the recycling filling machine 200 recovers the refrigerant carried in the buffer container 2012 to minimize the loss of refrigerant. In other embodiments, the cache container 2012 may not be provided.
图4为本文一实施例的冷媒回收加注机200的控制系统300的示意性结构框图。如图4所示,控制系统300包括控制器301,控制器301可以为微处理器,控制器301能够接收和读取来自压力传感器207、高压开关208、新油称重传感器205和冷媒称重传感器206中至少一个的信号,并能够发出开启或者关闭每个控制阀、第一压缩机202和真空泵209中至少一个的信号。控制系统300还可以连接有显示装置302和输入装置303,以实现人机交互。FIG. 4 is a schematic structural block diagram of the control system 300 of the refrigerant recovery filling machine 200 according to an embodiment of this document. As shown in Figure 4, the control system 300 includes a controller 301. The controller 301 can be a microprocessor. The controller 301 can receive and read from the pressure sensor 207, the high pressure switch 208, the fresh oil weighing sensor 205 and the refrigerant weighing The signal of at least one of the sensors 206 and can send a signal to open or close at least one of each control valve, the first compressor 202 and the vacuum pump 209. The control system 300 may also be connected with a display device 302 and an input device 303 to realize human-computer interaction.
本文还提供了一种空调系统的压缩机油回收方法,该回收方法可以为基于上述空调系统的压缩机油回收系统实现。该方法包括向空调系统100中加注液态冷媒以溶解空调系统100中的压缩机油,从空调系统100中回收压缩机油与冷媒的混合物。该方法可以使冷媒在空调系统100和冷媒回收加注机200中循环,并将从空调系统100中回收的压缩机油和冷媒混合物进行分离。该方法通 过使用一定量的冷媒在空调系统100中溶解压缩机油并回收冷媒和压缩机油的混合物,能够实现在不移除空调系统100的任何部件的前提下将空调系统100中的压缩机油基本全部进行回收处理。在一实施例中,在将空调系统100中的压缩机油基本全部进行回收处理后,也可以向空调系统100中注入已知量的新压缩机油,从而利于保证空调系统的性能稳定。This article also provides a compressor oil recovery method for an air conditioning system, which can be implemented for the compressor oil recovery system based on the above air conditioning system. The method includes adding liquid refrigerant to the air conditioning system 100 to dissolve the compressor oil in the air conditioning system 100, and recovering the mixture of the compressor oil and the refrigerant from the air conditioning system 100. This method can circulate the refrigerant in the air conditioning system 100 and the refrigerant recovery filling machine 200, and separate the compressor oil and refrigerant mixture recovered from the air conditioning system 100. This method uses a certain amount of refrigerant to dissolve the compressor oil in the air-conditioning system 100 and recover the mixture of refrigerant and compressor oil, which can realize the compressor in the air-conditioning system 100 without removing any components of the air-conditioning system 100. Almost all the oil is recycled. In one embodiment, after substantially all of the compressor oil in the air conditioning system 100 is recovered, a known amount of new compressor oil can also be injected into the air conditioning system 100, so as to help ensure stable performance of the air conditioning system.
如图5所示的实施例中,空调系统100的压缩机油回收方法包括如下步骤。In the embodiment shown in FIG. 5, the compressor oil recovery method of the air conditioning system 100 includes the following steps.
在步骤A中:控制系统300初始化。In step A: the control system 300 is initialized.
在步骤B中:交替进行循环1和循环2。循环1从空调系统100的第二压缩机101的低压侧108往空调系统100中加注液态冷媒,并从空调系统100的高压侧107回收冷媒和压缩机油的混合物。循环2从空调系统100的第二压缩机101的高压侧107往空调系统100中加注液态冷媒,并从空调系统100的低压侧108回收冷媒和压缩机油的混合物。循环1和循环2的执行顺序不限,即可以先进行循环1,也可以先进行循环2。下文中以先进行循环1为例进行介绍。循环1和循环2分别连续执行至少一次。在本实施例中,以循环1和循环2分别连续执行三次为例进行介绍。在一实施例中,循环1和循环2执行的次数是通过油气分离器2011向外排油的次数来计算的,向外排油1次即为循环执行了1次。另外,本实施例中,冷媒循环时间的优先级可以高于循环1和循环2的循环次数的优先级,即压缩机油的回收是否完成以冷媒循环达到预设时间为准。In step B: Cycle 1 and Cycle 2 are performed alternately. Cycle 1 fills the air conditioning system 100 with liquid refrigerant from the low pressure side 108 of the second compressor 101 of the air conditioning system 100, and recovers the mixture of refrigerant and compressor oil from the high pressure side 107 of the air conditioning system 100. Cycle 2 fills the air conditioning system 100 with liquid refrigerant from the high pressure side 107 of the second compressor 101 of the air conditioning system 100, and recovers the mixture of refrigerant and compressor oil from the low pressure side 108 of the air conditioning system 100. The execution order of loop 1 and loop 2 is not limited, that is, loop 1 or loop 2 can be performed first. In the following, we will take cycle 1 first as an example. Loop 1 and Loop 2 are executed continuously at least once. In this embodiment, loop 1 and loop 2 are executed three consecutive times as an example. In one embodiment, the number of times the cycle 1 and the cycle 2 are executed is calculated by the number of times the oil-air separator 2011 drains oil outward, and once the oil is drained outward, the cycle is executed once. In addition, in this embodiment, the priority of the refrigerant cycle time may be higher than the priority of the cycle number of cycles 1 and 2, that is, whether the recovery of compressor oil is completed is subject to the preset time of the refrigerant cycle.
在步骤C中:回收全部冷媒及处理压缩机油。In step C: recover all refrigerant and process compressor oil.
在一实施例中,如图6所示,上述步骤A可以包括如下步骤。In an embodiment, as shown in FIG. 6, the above step A may include the following steps.
在步骤A1中,设定冷媒循环时间T。因为不同汽车制造商和车型的空调系统100具有不同的容量,因而从不同空调系统100回收全部压缩机油所需的冷媒循环时间T是不同的,该时间T根据空调系统100的具体情况进行设定。In step A1, the refrigerant circulation time T is set. Because air conditioning systems 100 of different automobile manufacturers and models have different capacities, the refrigerant cycle time T required to recover all compressor oil from different air conditioning systems 100 is different. This time T is set according to the specific conditions of the air conditioning system 100. set.
在步骤A2中,设置时间变量t1、t2、以及设定油分离次数n1和n2。t1为当前实际冷媒循环时间,t1初始值设定为零且t1随时间推移而增加,以使得通过t1与T的比较能够实现对回收分离压缩机油的总循环时间的控制。t2为某一循环1或循环2的实际执行时间,t2的初始值设定为零且t2随某一循环1或循环2执行的时间推移而增加,以便于控制压缩机油从油气分离器2011排出之前进行预设时间的冷媒循环,本实施例中以90s为例进行介绍。n1为循环1连续执行的次数,n2为循环2连续执行的次数。n1和n2可以相等也可以不等。本实施例中以n1和n2均为3为例进行介绍。回收过程中,n1和n2的初始值为零, n1随着循环1连续执行的次数逐渐增加,n2随着循环2连续执行的次数逐渐增加,当n1或n2达到设定值时,则结束对应的循环1或循环2。In step A2, time variables t1, t2, and the number of oil separation times n1 and n2 are set. t1 is the current actual refrigerant cycle time, the initial value of t1 is set to zero and t1 increases with time, so that the total cycle time of the recovery and separation of compressor oil can be controlled by comparing t1 and T. t2 is the actual execution time of a certain cycle 1 or cycle 2. The initial value of t2 is set to zero and t2 increases with the execution time of a certain cycle 1 or cycle 2, so as to control the compressor oil from the oil and gas separator 2011 The refrigerant is circulated for a preset time before discharge. In this embodiment, 90s is taken as an example for introduction. n1 is the number of continuous execution of loop 1, and n2 is the number of continuous execution of loop 2. n1 and n2 can be equal or unequal. In this embodiment, both n1 and n2 are 3 as an example. During the recovery process, the initial value of n1 and n2 is zero, n1 gradually increases with the number of continuous executions of loop 1, and n2 gradually increases with the number of continuous executions of loop 2. When n1 or n2 reaches the set value, the corresponding end The loop 1 or loop 2.
在步骤A3中,控制器301读取冷媒称重传感器206和高压开关208的检测结果,以确定是否可以继续操作,如果继续操作则进行步骤B,如果不继续操作则可提示进行人工处理。例如,如果高压开关208因检测到高压而被打开,则不继续操作并提示进行人工处理。再例如,如果冷媒称重传感器206的检测结果(即冷媒的重量)大于冷媒储存罐203中储存的冷媒的最大允许重量,或者冷媒称重传感器206的检测结果小于回收压缩机油所需的设定的最小冷媒量,则不继续操作并提示进行人工处理。In step A3, the controller 301 reads the detection results of the refrigerant weighing sensor 206 and the high-voltage switch 208 to determine whether the operation can be continued, if the operation is continued, proceed to step B, and if the operation is not continued, it can prompt for manual processing. For example, if the high voltage switch 208 is opened due to the detection of high voltage, the operation is not continued and manual processing is prompted. For another example, if the detection result of the refrigerant load cell 206 (that is, the weight of the refrigerant) is greater than the maximum allowable weight of the refrigerant stored in the refrigerant storage tank 203, or the detection result of the refrigerant load cell 206 is less than the equipment required to recover the compressor oil If the minimum amount of refrigerant is set, the operation will not be continued and manual processing will be prompted.
步骤B可以包括如下步骤。Step B may include the following steps.
在步骤B10中,冷媒在冷媒回收加注机200和空调系统100之间进行预设次循环1,本实施例中进行三次循环1,然后冷媒改变流向,执行步骤B20。In step B10, the refrigerant performs a preset cycle 1 between the refrigerant recovery filling machine 200 and the air conditioning system 100. In this embodiment, the cycle 1 is performed three times, and then the refrigerant changes its flow direction, and step B20 is performed.
在步骤B20中,冷媒在冷媒回收加注机200和空调系统100之间进行预设次循环2,本实施例中进行三次循环2。In step B20, the refrigerant performs a preset second cycle 2 between the refrigerant recovery filling machine 200 and the air conditioning system 100, and in this embodiment, three cycles 2 are performed.
步骤B10包括如下步骤。Step B10 includes the following steps.
在步骤B11中,开启控制阀一210、控制阀四213、控制阀七2016和控制阀八2017,并将其余阀门关闭,以将冷媒回收加注机200的两个端口分别与空调系统100连通(这样使得所述冷媒回收加注机200的两个端口中的一个与所述空调系统100的高压侧107连通,所述冷媒回收加注机200的两个端口中的另一个与所述空调系统100的低压侧108连通),开启第一压缩机202并持续t2=90s,向空调系统100的低压侧108加注液态冷媒,从空调系统100的高压侧107回收冷媒和压缩机油的混合物。具体地,混合物在油气分离器2011中分离,压缩机油滴落至油气分离器2011的底部,分离后的部分冷媒经第一压缩机202后储存在冷媒储存罐203。In step B11, control valve one 210, control valve four 213, control valve seven 2016, and control valve eight 2017 are opened, and the remaining valves are closed to connect the two ports of the refrigerant recovery filling machine 200 to the air conditioning system 100 respectively (This makes one of the two ports of the refrigerant recovery and filling machine 200 communicate with the high-pressure side 107 of the air conditioning system 100, and the other of the two ports of the refrigerant recovery and filling machine 200 is connected to the air conditioner The low pressure side 108 of the system 100 is connected), the first compressor 202 is turned on for t2=90s, liquid refrigerant is added to the low pressure side 108 of the air conditioning system 100, and the mixture of refrigerant and compressor oil is recovered from the high pressure side 107 of the air conditioning system 100 . Specifically, the mixture is separated in the oil-gas separator 2011, the compressor oil drops to the bottom of the oil-gas separator 2011, and part of the separated refrigerant is stored in the refrigerant storage tank 203 after passing through the first compressor 202.
在步骤B121中,关闭控制阀一210和控制阀四213,保持开启第一压缩机202直至第一压缩机202上游的压力达到第一预设值(压力传感器207测得的值即为第一压缩机202上游的压力值),本实施例中第一预设值为0bar,以从油气分离器2011中回收冷媒。In step B121, control valve one 210 and control valve four 213 are closed, and the first compressor 202 is kept open until the pressure upstream of the first compressor 202 reaches the first preset value (the value measured by the pressure sensor 207 is the first The pressure value upstream of the compressor 202). In this embodiment, the first preset value is 0 bar to recover the refrigerant from the oil-air separator 2011.
在步骤B122中,开启控制阀五2014,同时保持开启第一压缩机202直至第一压缩机202上游的压力达到第二预设值,第二预设值可选为小于第一预设值,本实施例中第二预设值为≦-0.5bar,以回收缓存容器2012中的冷媒,使冷媒的 损失最小化。In step B122, the control valve five 2014 is opened, while the first compressor 202 is kept on until the pressure upstream of the first compressor 202 reaches a second preset value, the second preset value can be selected to be less than the first preset value, In this embodiment, the second preset value is ≦-0.5 bar to recover the refrigerant in the buffer container 2012 and minimize the loss of refrigerant.
在步骤B13中,关闭第一压缩机202,关闭控制阀七2016和控制阀八2017,保持开启控制阀五2014,开启控制阀九214一预设时间,例如10秒,控制阀九214可选为间歇性地开启以将油气分离器2011下部的压缩机油排放到缓存容器2012中,油气分离器2011中的压缩机油排放完毕后关闭控制阀五2014。In step B13, the first compressor 202 is closed, the control valve seven 2016 and the control valve eight 2017 are closed, the control valve five 2014 is kept open, and the control valve nine 214 is opened for a preset time, such as 10 seconds. The control valve nine 214 is optional In order to be opened intermittently to discharge the compressor oil in the lower part of the oil and gas separator 2011 into the buffer tank 2012, the control valve 5 2014 is closed after the compressor oil in the oil and gas separator 2011 is discharged.
步骤B121和步骤B122中使压缩机上游的压力值达到0bar及以下,一方面是为了回收冷媒,另一方面,是为了在步骤B13中,令冷媒储存罐203中的气态冷媒能够在负压的作用下进入油气分离器2011中为油气分离器2011加压以将油气分离器2011中的压缩机油排出。In step B121 and step B122, make the pressure value upstream of the compressor reach 0 bar or below. On the one hand, it is to recover the refrigerant, and on the other hand, it is to make the gaseous refrigerant in the refrigerant storage tank 203 under negative pressure in step B13. Under the action, it enters the oil and gas separator 2011 to pressurize the oil and gas separator 2011 to discharge the compressor oil in the oil and gas separator 2011.
在步骤B14中,比较变量t1和T,如果t1≧T,则进入步骤C,否则进行步骤B15。In step B14, compare variables t1 and T, if t1≧T, go to step C, otherwise go to step B15.
在步骤B15中,将变量油分离次数n1增加1,并比较变量n1与值3,如果n1=3,则n1和t2归零且进行步骤B20,具体地,进行B21,即进行循环2,否则t2归零且进行步骤B11。In step B15, the variable oil separation times n1 is increased by 1, and the variable n1 is compared with the value 3. If n1=3, then n1 and t2 are returned to zero and step B20 is performed, specifically, B21 is performed, that is, loop 2 is performed, otherwise t2 is reset to zero and step B11 is performed.
其中步骤B20包括如下步骤:Wherein step B20 includes the following steps:
在步骤B21中,开启控制阀二211、控制阀三212、控制阀七2016和控制阀八2017,并将其余阀门关闭,以将冷媒回收加注机200的两个端口分别与空调系统100连通(这样使得所述冷媒回收加注机200的两个端口中的一个与所述空调系统100的高压侧107连通,所述冷媒回收加注机200的两个端口中的另一个与所述空调系统100的低压侧108连通),启动第一压缩机202并持续t2=90s,通过空调系统100的高压侧107往空调系统100中加注液态冷媒,从空调系统100的低压侧108回收冷媒和压缩机油的混合物,混合物在油气分离器2011中分离,压缩机油滴落至油气分离器2011的底部,分离后的冷媒储存到冷媒回收加注机200的冷媒储存罐203,从而实现了沿循环2的流向流动。In step B21, control valve two 211, control valve three 212, control valve seven 2016, and control valve eight 2017 are opened, and the remaining valves are closed to connect the two ports of the refrigerant recovery filling machine 200 to the air conditioning system 100 respectively (This makes one of the two ports of the refrigerant recovery and filling machine 200 communicate with the high-pressure side 107 of the air conditioning system 100, and the other of the two ports of the refrigerant recovery and filling machine 200 is connected to the air conditioner The low-pressure side 108 of the system 100 is connected), the first compressor 202 is started for t2=90s, the air-conditioning system 100 is filled with liquid refrigerant through the high-pressure side 107 of the air-conditioning system 100, and the refrigerant and refrigerant are recovered from the low-pressure side 108 of the air conditioning system 100 The mixture of compressor oil is separated in the oil and gas separator 2011, and the compressor oil drops to the bottom of the oil and gas separator 2011, and the separated refrigerant is stored in the refrigerant storage tank 203 of the refrigerant recovery filling machine 200, thereby realizing the The flow of cycle 2 flows.
在步骤B221中,关闭控制阀二211和控制阀三212,保持开启第一压缩机202直至第一压缩机202上游的压力达到第一预设值,本实施例中该预设值为0bar,以从油气分离器2011中回收冷媒。In step B221, the control valve two 211 and the control valve three 212 are closed, and the first compressor 202 is kept open until the pressure upstream of the first compressor 202 reaches a first preset value. In this embodiment, the preset value is 0 bar. To recover refrigerant from the oil and gas separator 2011.
在步骤B222中,开启控制阀五2014,同时保持开启第一压缩机202直至第一压缩机202上游的压力达到第二预设值,第二预设值可选为小于第一预设值,本实施例中第二预设值为≦-0.5bar,以回收缓存容器2012中的冷媒。In step B222, the control valve 5 2014 is opened, while the first compressor 202 is kept on until the pressure upstream of the first compressor 202 reaches a second preset value, the second preset value can be selected to be less than the first preset value, In this embodiment, the second preset value is ≦-0.5 bar to recover the refrigerant in the buffer container 2012.
在步骤B23中,关闭第一压缩机202,关闭控制阀七2016和控制阀八2017, 保持开启控制阀五2014,开启控制阀九214一预设时间,例如10秒,控制阀九214可选为间歇性地开启,以将油气分离器2011下部的压缩机油排放到缓存容器2012中,油气分离器2011中的压缩机油排放完毕后关闭控制阀五2014。In step B23, the first compressor 202 is closed, the control valve seven 2016 and the control valve eight 2017 are closed, the control valve five 2014 is kept open, and the control valve nine 214 is opened for a preset time, such as 10 seconds. The control valve nine 214 is optional To open it intermittently to discharge the compressor oil in the lower part of the oil-gas separator 2011 into the buffer container 2012, the control valve 5 2014 is closed after the compressor oil in the oil-gas separator 2011 is discharged.
在步骤B24中,比较变量t1和T,如果t1≧T,则进入步骤C,否则进行步骤B25。In step B24, compare variables t1 and T, if t1≧T, go to step C, otherwise go to step B25.
在步骤B25中,将变量油分离次数n2增加1,并比较变量n2与值3,如果n2=3,则n2和t2归零且进行步骤B10,具体地,进行B11,即进行循环1,否则t2归零且进行步骤B21。In step B25, the variable oil separation times n2 is increased by 1, and the variable n2 is compared with the value 3. If n2=3, then n2 and t2 are reset to zero and step B10 is performed, specifically, B11 is performed, that is, loop 1 is performed, otherwise t2 returns to zero and proceeds to step B21.
步骤C包括如下步骤。Step C includes the following steps.
在步骤C1中,关闭控制阀三212和控制阀四213,开启控制阀一210、控制阀二211、控制阀七2016、控制阀八2017,开启第一压缩机202直至第一压缩机202上游的压力达到第三预设值,本实施例中,第三预设值可以等于第一预设值,本实施例中第三预设值为0bar;In step C1, close control valve three 212 and control valve four 213, open control valve one 210, control valve two 211, control valve seven 2016, control valve eight 2017, and turn on the first compressor 202 to the upstream of the first compressor 202 The pressure reaches the third preset value. In this embodiment, the third preset value may be equal to the first preset value, and the third preset value in this embodiment is 0 bar;
在步骤C2中,保持开启所述第一压缩机202,开启控制阀五2014直至第一压缩机202上游的压力达到第四预设值,第四预设值可以等于小于第三预设值,本实施例中,第四预设值≦-0.5bar;In step C2, keep the first compressor 202 turned on, and open the control valve 2014 until the pressure upstream of the first compressor 202 reaches a fourth preset value, which may be equal to or less than the third preset value, In this embodiment, the fourth preset value≦-0.5bar;
在步骤C3中,关闭第一压缩机202,关闭控制阀一210、控制阀二211、控制阀七2016和控制阀八2017,保持开启控制阀五2014,开启控制阀六2015,开启控制阀九214一预设时间,例如10秒,控制阀九214可选为间歇性地开启,将冷媒储存罐203中的气态冷媒注入到油气分离器2011中以将油气分离器2011下部的压缩机油以及缓存容器2012中的压缩机油排放至旧油容器2013中。In step C3, the first compressor 202 is closed, the control valve one 210, the control valve two 211, the control valve seven 2016 and the control valve eight 2017 are closed, the control valve five 2014 is kept open, the control valve six 2015 is opened, and the control valve nine is opened 214 For a preset time, such as 10 seconds, the control valve 9 214 can be selected to be opened intermittently to inject the gaseous refrigerant in the refrigerant storage tank 203 into the oil-air separator 2011 to remove the compressor oil in the lower part of the oil-air separator 2011 and The compressor oil in the buffer tank 2012 is discharged into the used oil tank 2013.
然后整个过程结束。Then the whole process ends.
需要说明地是,在其他实施例中,如果未在油气分离器2011的进口20111和冷媒出口20113处设置控制阀七2016和控制阀八2017,上述与控制阀七2016和控制阀八2017相关的步骤中可以省去控制阀七2016和控制阀八2017的开启和关闭操作。另外,结合是否需要将油气分离器与空调系统连通来判断是否需要开启油气分离器的进口、冷媒出口与空调系统之间的其他控制阀。例如,将压缩机油从油气分离器2011中排出时,如果没有设置控制阀七2016和控制阀八2017,则可以通过关闭冷媒回收加注机200的进口端与空调系统100之间的控制阀一210、控制阀二211、以及冷媒回收加注机200的出口端与空调系统100之间的控制阀三212、控制阀四213,然后冷媒储存罐203向油气分离器2011 中注入气态冷媒进行排油。又例如,在步骤B13和B23中,可以将关闭控制阀七2016和控制阀八2017,改设为关闭冷媒回收加注机200的进口端与空调系统100之间的控制阀一210、控制阀二211、以及冷媒回收加注机200的出口端与空调系统100之间的控制阀三212、控制阀四213,但改设后由于在油气分离器2011排油时冷媒进入油气分离器2011以外的管路中。因此,比较而言,通过设置控制阀七2016和控制阀八2017,利于提高冷媒的回收率。It should be noted that, in other embodiments, if the control valve seven 2016 and the control valve eight 2017 are not provided at the inlet 20111 and the refrigerant outlet 20113 of the oil-air separator 2011, the above is related to the control valve seven 2016 and the control valve eight 2017 In the step, the opening and closing operations of the control valve seven 2016 and the control valve eight 2017 can be omitted. In addition, it is judged whether it is necessary to open other control valves between the inlet of the oil and gas separator, the outlet of the refrigerant and the air conditioning system based on whether it is necessary to connect the oil and gas separator with the air conditioning system. For example, when the compressor oil is discharged from the oil and gas separator 2011, if the control valve seven 2016 and the control valve eight 2017 are not set, the control valve between the inlet end of the refrigerant recovery filling machine 200 and the air conditioning system 100 can be closed One 210, control valve two 211, and control valve three 212 and control valve four 213 between the outlet end of the refrigerant recovery filling machine 200 and the air conditioning system 100, and then the refrigerant storage tank 203 injects gaseous refrigerant into the oil and gas separator 2011. Drain. For another example, in steps B13 and B23, the control valve seven 2016 and the control valve eight 2017 can be changed to close the control valve 210 and the control valve 210 between the inlet end of the refrigerant recovery filling machine 200 and the air conditioning system 100. Two 211, and the control valve three 212 and control valve four 213 between the outlet end of the refrigerant recovery filling machine 200 and the air conditioning system 100, but after the modification, the refrigerant enters outside the oil and gas separator 2011 when the oil and gas separator 2011 is draining oil In the pipeline. Therefore, comparatively speaking, by setting the control valve seven 2016 and the control valve eight 2017, it is beneficial to increase the recovery rate of the refrigerant.
需要说明地是,其他实施例中也可以仅进行循环1或者仅进行循环2,循环1和循环2执行的次数不限,可选为至少两次,但考虑到回收效率和时间成本,可选为循环3-6次。例如,冷媒回收加注机200的两端分别通过控制阀与空调系统100的一侧连通,那么在对应仅进行步骤B11至步骤B15的操作或仅进行步骤B22至步骤B25的操作时,开启冷媒回收加注机200的进口端和/或出口端的相应的控制阀即可。It should be noted that in other embodiments, only loop 1 or only loop 2 may be performed. The number of executions of loop 1 and loop 2 is not limited and can be selected as at least twice. However, considering the recovery efficiency and time cost, it is optional For the loop 3-6 times. For example, the two ends of the refrigerant recovery filling machine 200 are respectively connected to one side of the air conditioning system 100 through a control valve, then when only the operation from step B11 to step B15 or only the operation from step B22 to step B25 is performed, the refrigerant is turned on The corresponding control valve at the inlet end and/or outlet end of the filling machine 200 can be recovered.
上述空调系统的压缩机油回收方法能够在预设处理时间内以预先确定冷媒循环和排油的次数,以从空调系统中回收全部压缩机油和冷媒。The compressor oil recovery method of the air-conditioning system described above can predetermine the number of refrigerant circulation and oil draining within a preset processing time, so as to recover all compressor oil and refrigerant from the air-conditioning system.
在一实施例中,所述空调系统的压缩机油回收方法包括以下至少之一:从第一方向向空调系统100加注液态冷媒以溶解空调系统100的压缩机油,从第二方向从空调系统100中回收冷媒和压缩机油的混合物;以及从所述第二方向向空调系统100加注液态冷媒以溶解空调系统100的压缩机油,从所述第一方向从空调系统100中回收冷媒和压缩机油的混合物。In one embodiment, the compressor oil recovery method of the air-conditioning system includes at least one of the following: injecting liquid refrigerant into the air-conditioning system 100 from a first direction to dissolve the compressor oil of the air-conditioning system 100; The system 100 recovers the mixture of refrigerant and compressor oil; and injects liquid refrigerant into the air conditioning system 100 from the second direction to dissolve the compressor oil of the air conditioning system 100, and recovers the refrigerant from the air conditioning system 100 from the first direction Mixture with compressor oil.
在一实施例中,所述从第一方向向空调系统100加注液态冷媒以溶解空调系统100的压缩机油,从第二方向从空调系统100中回收冷媒和压缩机油的混合物为循环1,所述循环1包括:向空调系统100的低压侧108注入所述液态冷媒,从空调系统100的高压侧107回收所述冷媒和压缩机油的混合物。In one embodiment, the liquid refrigerant is added to the air conditioning system 100 from the first direction to dissolve the compressor oil of the air conditioning system 100, and the mixture of refrigerant and compressor oil is recovered from the air conditioning system 100 from the second direction as cycle 1. The cycle 1 includes: injecting the liquid refrigerant into the low pressure side 108 of the air conditioning system 100, and recovering the mixture of the refrigerant and compressor oil from the high pressure side 107 of the air conditioning system 100.
在一实施例中,所述从所述第二方向向空调系统100加注液态冷媒以溶解空调系统100的压缩机油,从所述第一方向从空调系统100中回收冷媒和压缩机油的混合物为循环2,所述循环2包括:向空调系统100的高压侧107注入所述液态冷媒,从空调系统100的低压侧108回收所述冷媒和压缩机油的混合物。In an embodiment, the liquid refrigerant is added to the air conditioning system 100 from the second direction to dissolve the compressor oil of the air conditioning system 100, and the refrigerant and compressor oil are recovered from the air conditioning system 100 from the first direction. The mixture is cycle 2, which includes: injecting the liquid refrigerant into the high pressure side 107 of the air conditioning system 100, and recovering the mixture of the refrigerant and compressor oil from the low pressure side 108 of the air conditioning system 100.
在一实施例中,所述从第一方向向空调系统100加注液态冷媒以溶解空调系统100的压缩机油,从第二方向从空调系统100中回收冷媒和压缩机油的混合物为循环1;所述从所述第二方向向空调系统100加注液态冷媒以溶解空调系统100的压缩机油,从所述第一方向从空调系统100中回收冷媒和压缩机油的 混合物为循环2;In one embodiment, the liquid refrigerant is added to the air conditioning system 100 from the first direction to dissolve the compressor oil of the air conditioning system 100, and the mixture of refrigerant and compressor oil is recovered from the air conditioning system 100 from the second direction as cycle 1. The liquid refrigerant is added to the air-conditioning system 100 from the second direction to dissolve the compressor oil of the air-conditioning system 100, and the mixture of refrigerant and compressor oil is recovered from the air-conditioning system 100 from the first direction as cycle 2;
所述空调系统的压缩机油回收方法基于冷媒回收加注机实现,所述冷媒回收加注机包括依次连通的油气分离器2011、第一压缩机202和冷媒储存罐203;所述循环1和所述循环2均包括如下步骤:The compressor oil recovery method of the air conditioning system is implemented based on a refrigerant recovery and filling machine, which includes an oil-gas separator 2011, a first compressor 202, and a refrigerant storage tank 203 that are connected in sequence; the cycle 1 and The cycle 2 includes the following steps:
将所述冷媒回收加注机200的两个端口分别与空调系统100的高压侧107和低压侧108连通,从冷媒回收加注机200一个端口向空调系统100加注液态冷媒,通过冷媒回收加注机200另外一个端口从空调系统100中回收压缩机油和冷媒混合物,并在所述油气分离器201中分离冷媒和压缩机油。The two ports of the refrigerant recovery filling machine 200 are respectively connected to the high pressure side 107 and the low pressure side 108 of the air conditioning system 100, and one port of the refrigerant recovery filling machine 200 is used to fill the air conditioning system 100 with liquid refrigerant. The other port of the injection machine 200 recovers the compressor oil and refrigerant mixture from the air conditioning system 100, and separates the refrigerant and the compressor oil in the oil and gas separator 201.
在一实施例中,在所述将所述冷媒回收加注机200的两个端口分别与空调系统100的高压侧107和低压侧108连通,从冷媒回收加注机200一个端口向空调系统100加注液态冷媒,通过冷媒回收加注机200另外一个端口从空调系统100中回收压缩机油和冷媒混合物,并在所述油气分离器201中分离冷媒和压缩机油之后,循环1和循环2还均包括如下步骤:In one embodiment, the two ports of the refrigerant recovery filling machine 200 are respectively connected to the high pressure side 107 and the low pressure side 108 of the air conditioning system 100, and one port of the refrigerant recovery filling machine 200 is connected to the air conditioning system 100. Fill the liquid refrigerant, recover the compressor oil and refrigerant mixture from the air conditioning system 100 through the other port of the refrigerant recovery filling machine 200, and separate the refrigerant and the compressor oil in the oil-air separator 201, then cycle 1 and cycle 2 It also includes the following steps:
关闭所述冷媒回收加注机200的两个端口与所述空调系统100之间的控制阀一210、控制阀二211、控制阀三212和控制阀四213,开启所述第一压缩机202直至所述第一压缩机202上游的压力达到第一预设值;Close the control valve one 210, control valve two 211, control valve three 212 and control valve four 213 between the two ports of the refrigerant recovery filling machine 200 and the air conditioning system 100, and turn on the first compressor 202 Until the pressure upstream of the first compressor 202 reaches the first preset value;
关闭所述第一压缩机202,关闭所述油气分离器2011的进口20111与所述空调系统100之间的控制阀七2016,开启所述油气分离器2011的出油口20114处的控制阀五2014,开启所述冷媒储存罐203的气态冷媒出口与所述油气分离器2011的气态冷媒进口20112之间的控制阀九214以将所述冷媒储存罐203中的气态冷媒注入到所述油气分离器2011中加压进而将所述油气分离器2011下部的压缩机油排放出去。Turn off the first compressor 202, close the control valve seven 2016 between the inlet 20111 of the oil and gas separator 2011 and the air conditioning system 100, and open the control valve five at the oil outlet 20114 of the oil and gas separator 2011. In 2014, the control valve 9214 between the gaseous refrigerant outlet of the refrigerant storage tank 203 and the gaseous refrigerant inlet 20112 of the oil-gas separator 2011 is opened to inject the gaseous refrigerant in the refrigerant storage tank 203 into the oil-gas separator The compressor 2011 is pressurized to discharge the compressor oil in the lower part of the oil-air separator 2011.
在一实施例中,所述冷媒回收加注机200还包括缓存容器2012,所述缓存容器2012通过控制阀五2014与所述油气分离器2011的出油口20114连通;In an embodiment, the refrigerant recovery and filling machine 200 further includes a buffer container 2012, and the buffer container 2012 is in communication with the oil outlet 20114 of the oil-gas separator 2011 through a control valve five 2014;
在所述将所述冷媒回收加注机200的两个端口分别与空调系统100的高压侧107和低压侧108连通,从冷媒回收加注机200一个端口向空调系统100加注液态冷媒,通过冷媒回收加注机200另外一个端口从空调系统100中回收压缩机油和冷媒混合物,并在所述油气分离器201中分离冷媒和压缩机油之后,循环1和循环2还均包括如下步骤:When the two ports of the refrigerant recovery and filling machine 200 are respectively connected to the high-pressure side 107 and the low-pressure side 108 of the air conditioning system 100, one port of the refrigerant recovery and filling machine 200 is used to fill the air conditioning system 100 with liquid refrigerant. The other port of the refrigerant recovery filling machine 200 recovers the compressor oil and refrigerant mixture from the air conditioning system 100, and after the refrigerant and compressor oil are separated in the oil-air separator 201, both cycle 1 and cycle 2 further include the following steps:
关闭所述冷媒回收加注机200的两个端口与所述空调系统100之间的控制阀一210、控制阀二211、控制阀三212和控制阀四213,开启所述第一压缩机 202直至所述第一压缩机202上游的压力达到第一预设值;Close the control valve one 210, control valve two 211, control valve three 212 and control valve four 213 between the two ports of the refrigerant recovery filling machine 200 and the air conditioning system 100, and turn on the first compressor 202 Until the pressure upstream of the first compressor 202 reaches the first preset value;
开启所述油气分离器2011的出油口20114与所述缓存容器2012之间的控制阀五2014,保持开启所述第一压缩机202直至所述第一压缩机202上游的压力达到第二预设值;Open the control valve 2014 between the oil outlet 20114 of the oil-air separator 2011 and the buffer container 2012, and keep the first compressor 202 open until the pressure upstream of the first compressor 202 reaches the second preset Set value
关闭所述第一压缩机202,关闭所述油气分离器2011的进口20111与所述空调系统100之间的控制阀七2016,开启所述油气分离器2011的出油口20114处的控制阀五2014,开启所述冷媒储存罐203的气态冷媒出口与所述油气分离器2011的气态冷媒进口20112之间的控制阀九214以将所述冷媒储存罐203中的气态冷媒注入到所述油气分离器2011中加压进而将所述油气分离器2011下部的压缩机油排放出去。Turn off the first compressor 202, close the control valve seven 2016 between the inlet 20111 of the oil and gas separator 2011 and the air conditioning system 100, and open the control valve five at the oil outlet 20114 of the oil and gas separator 2011. In 2014, the control valve 9214 between the gaseous refrigerant outlet of the refrigerant storage tank 203 and the gaseous refrigerant inlet 20112 of the oil-gas separator 2011 is opened to inject the gaseous refrigerant in the refrigerant storage tank 203 into the oil-gas separator The compressor 2011 is pressurized to discharge the compressor oil in the lower part of the oil-air separator 2011.
在一实施例中,所述空调系统的压缩机油回收方法执行所述循环1和所述循环2中至少之一后,所述方法还包括如下步骤:In an embodiment, after the compressor oil recovery method of the air conditioning system executes at least one of the cycle 1 and the cycle 2, the method further includes the following steps:
关闭所述冷媒回收加注机200的液态冷媒出口端与所述空调系统100之间的控制阀三212和控制阀四213,开启所述油气分离器2011的进口20111与所述空调系统100之间的控制阀七2016,开启所述第一压缩机202直至所述第一压缩机202上游的压力达到第三预设值;Close the control valve three 212 and control valve four 213 between the liquid refrigerant outlet end of the refrigerant recovery filling machine 200 and the air conditioning system 100, and open the inlet 20111 of the oil-air separator 2011 and the air conditioning system 100 The control valve number seven 2016 between the time and the first compressor 202 is turned on until the pressure upstream of the first compressor 202 reaches the third preset value;
关闭所述第一压缩机202,关闭所述油气分离器2011的进口20111与所述空调系统100之间的控制阀七2016,开启所述油气分离器2011的出油口20114处的控制阀五2014,开启所述缓存容器2012的出油口20114与旧油容器2013之间的控制阀六2015,开启冷媒储存罐203的气态冷媒出口与所述油气分离器2011的气态冷媒进口20112之间的控制阀九214将所述冷媒储存罐203中的气态冷媒注入到所述油气分离器2011中以将所述油气分离器2011下部的压缩机油以及缓存容器2012中的压缩机油排放到旧油容器2013中。Turn off the first compressor 202, close the control valve seven 2016 between the inlet 20111 of the oil and gas separator 2011 and the air conditioning system 100, and open the control valve five at the oil outlet 20114 of the oil and gas separator 2011. In 2014, open the control valve 2015 between the oil outlet 20114 of the buffer container 2012 and the old oil container 2013, and open the gap between the gas refrigerant outlet of the refrigerant storage tank 203 and the gas refrigerant inlet 20112 of the oil-air separator 2011 The control valve 9214 injects the gaseous refrigerant in the refrigerant storage tank 203 into the oil and gas separator 2011 to discharge the compressor oil in the lower part of the oil and gas separator 2011 and the compressor oil in the buffer tank 2012 to old oil Container 2013.
本文提供的空调系统的压缩机油回收系统及方法,能够往空调系统加注液态冷媒以溶解压缩机油,并从空调系统中回收和分离冷媒和压缩机油的混合物,通过冷媒的多次循环溶解,能够在不移除空调系统的任何部件的前提下将空调系统中的压缩机油几乎全部回收进行处理,也可以在压缩机油回收后向空调系统中注入已知量的压缩机油;而且,能够利用冷媒储存罐中的气态冷媒向油气分离器加压以将油气分离器中的压缩机油排出;另外,本文设置缓存容器,能够将压缩机油定期排放至缓存容器中并在下一次向缓存容器中排油之前进一步回收缓存容器中的冷媒,冷媒损失小;再者本文从两个方向对于空调系统中的 压缩机油进行冲洗回收,压缩机油的冲洗效果更好、回收效率更高。The compressor oil recovery system and method of the air conditioning system provided in this article can add liquid refrigerant to the air conditioning system to dissolve the compressor oil, and recover and separate the mixture of refrigerant and compressor oil from the air conditioning system through multiple cycles of refrigerant Dissolve, it can recover almost all the compressor oil in the air conditioning system for processing without removing any parts of the air conditioning system, or inject a known amount of compressor oil into the air conditioning system after the compressor oil is recovered; Moreover, the gaseous refrigerant in the refrigerant storage tank can be used to pressurize the oil and gas separator to discharge the compressor oil in the oil and gas separator; in addition, a buffer container is set up in this article to regularly discharge the compressor oil into the buffer container and the next time The refrigerant in the buffer container is further recovered before draining the oil into the buffer container, and the loss of refrigerant is small; in addition, this article washes and recovers the compressor oil in the air conditioning system from two directions. The compressor oil has a better washing effect and a more efficient recovery. high.
图11是本文一实施例提供的一种电子设备的硬件结构示意图,图11所示的电子设备,如图4所示的控制系统或者控制器具体可以被配置为如图11所示的电子设备。图11中的电子设备包括:一个或多个处理器310和存储器320。图11中以一个处理器310为例。FIG. 11 is a schematic diagram of the hardware structure of an electronic device provided by an embodiment of this document. The electronic device shown in FIG. 11, the control system or controller shown in FIG. 4 may be specifically configured as the electronic device shown in FIG. 11 . The electronic device in FIG. 11 includes: one or more processors 310 and a memory 320. A processor 310 is taken as an example in FIG. 11.
所述电子设备还可以包括:输入装置303和输出装置330。The electronic device may further include: an input device 303 and an output device 330.
所述电子设备中的处理器310、存储器320、输入装置303和输出装置330可以通过总线或者其他方式连接,图11中以通过总线连接为例。The processor 310, the memory 320, the input device 303, and the output device 330 in the electronic device may be connected by a bus or other methods. In FIG. 11, a bus connection is taken as an example.
存储器320作为一种计算机可读存储介质,可设置为存储软件程序、计算机可执行程序以及模块。处理器310通过运行存储在存储器320中的软件程序、指令以及模块,从而执行多种功能应用以及数据处理,以实现上述实施例中的任意一种方法。The memory 320, as a computer-readable storage medium, can be configured to store software programs, computer-executable programs, and modules. The processor 310 executes various functional applications and data processing by running software programs, instructions, and modules stored in the memory 320 to implement any one of the methods in the foregoing embodiments.
存储器320可以包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需要的应用程序;存储数据区可存储根据电子设备的使用所创建的数据等。此外,存储器可以包括随机存取存储器(Random Access Memory,RAM)等易失性存储器,还可以包括非易失性存储器,例如至少一个磁盘存储器件、闪存器件或者其他非暂态固态存储器件。The memory 320 may include a program storage area and a data storage area. The program storage area may store an operating system and an application program required by at least one function; the data storage area may store data created according to the use of the electronic device, and the like. In addition, the memory may include volatile memory such as random access memory (RAM), and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid state storage device.
存储器320可以是非暂态计算机存储介质或暂态计算机存储介质。该非暂态计算机存储介质,例如至少一个磁盘存储器件、闪存器件、或其他非易失性固态存储器件。在一些实施例中,存储器320可选包括相对于处理器310远程设置的存储器,这些远程存储器可以通过网络连接至电子设备。上述网络的实例可以包括互联网、企业内部网、局域网、移动通信网及其组合。The memory 320 may be a non-transitory computer storage medium or a transitory computer storage medium. The non-transitory computer storage medium, for example, at least one magnetic disk storage device, flash memory device, or other non-volatile solid state storage device. In some embodiments, the memory 320 may optionally include a memory remotely provided with respect to the processor 310, and these remote memories may be connected to the electronic device through a network. Examples of the aforementioned network may include the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
输入装置303可设置为接收输入的数字或字符信息,以及产生与电子设备的用户设置以及功能控制有关的键信号输入。输出装置330可包括显示屏等显示设备。The input device 303 may be configured to receive inputted number or character information, and generate key signal input related to user settings and function control of the electronic device. The output device 330 may include a display device such as a display screen.
本实施例还提供一种计算机可读存储介质,存储有计算机可执行指令,所述计算机可执行指令被配置为执行上述方法。This embodiment also provides a computer-readable storage medium storing computer-executable instructions configured to execute the above-mentioned method.
上述实施例方法中的全部或部分流程可以通过计算机程序来执行相关的硬件来完成的,该程序可存储于一个非暂态计算机可读存储介质中,该程序在执行时,可包括如上述方法的实施例的流程,其中,该非暂态计算机可读存储介质可以为磁碟、光盘、只读存储记忆体(Read-Only Memory,ROM)或RAM等。All or part of the processes in the methods of the above-mentioned embodiments can be implemented by a computer program that executes related hardware. The program can be stored in a non-transitory computer-readable storage medium. When the program is executed, it can include the methods described above. In the process of the embodiment of, the non-transitory computer-readable storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM), or RAM, etc.

Claims (17)

  1. 一种冷媒回收加注机,包括:第一端口和第二端口;其中,所述冷媒回收加注机(200)被配置为以下至少之一:通过所述第一端口向空调系统(100)加注液态冷媒以溶解所述空调系统(100)的压缩机油,通过所述第二端口从所述空调系统(100)中回收冷媒和压缩机油的混合物;以及,通过所述第二端口向空调系统(100)加注液态冷媒以溶解所述空调系统(100)的压缩机油,通过所述第一端口从所述空调系统(100)中回收冷媒和压缩机油的混合物。A refrigerant recovery and filling machine, comprising: a first port and a second port; wherein the refrigerant recovery and filling machine (200) is configured to be at least one of the following: to an air conditioning system (100) through the first port Filling a liquid refrigerant to dissolve the compressor oil of the air conditioning system (100), and recovering the mixture of refrigerant and compressor oil from the air conditioning system (100) through the second port; and, through the second port The air conditioning system (100) is filled with liquid refrigerant to dissolve the compressor oil of the air conditioning system (100), and the mixture of the refrigerant and the compressor oil is recovered from the air conditioning system (100) through the first port.
  2. 根据权利要求1所述的冷媒回收加注机,其中,所述冷媒回收加注机(200)的两个端口分别通过控制阀与所述空调系统(100)的高压侧(107)和低压侧(108)连通。The refrigerant recovery filling machine according to claim 1, wherein the two ports of the refrigerant recovery filling machine (200) are connected to the high pressure side (107) and low pressure side of the air conditioning system (100) through a control valve, respectively (108) Connected.
  3. 根据权利要求1或2所述的冷媒回收加注机,其中,所述冷媒回收加注机(200)的第一端口通过控制阀一(210)与所述空调系统(100)的高压侧(107)连通;The refrigerant recovery filling machine according to claim 1 or 2, wherein the first port of the refrigerant recovery filling machine (200) passes through the control valve one (210) and the high pressure side (100) of the air conditioning system (100). 107) Connect;
    所述冷媒回收加注机(200)的第一端口通过控制阀二(211)与所述空调系统(100)的低压侧(108)连通;The first port of the refrigerant recovery filling machine (200) communicates with the low pressure side (108) of the air conditioning system (100) through the second control valve (211);
    所述冷媒回收加注机(200)的第二端口通过控制阀三(212)与所述空调系统(100)的高压侧(107)连通;The second port of the refrigerant recovery filling machine (200) communicates with the high pressure side (107) of the air conditioning system (100) through the control valve three (212);
    所述冷媒回收加注机(200)的第二端口通过控制阀四(213)与所述空调系统(100)的低压侧(108)连通。The second port of the refrigerant recovery filling machine (200) communicates with the low pressure side (108) of the air conditioning system (100) through a control valve four (213).
  4. 根据权利要求1-3任一项所述的冷媒回收加注机,还包括依次连通的:The refrigerant recovery and filling machine according to any one of claims 1-3, further comprising sequentially connected:
    压缩机油分离装置(201),被配置为从所述空调系统(100)中回收冷媒和压缩机油的混合物,并从所述混合物中分离出压缩机油;A compressor oil separation device (201), configured to recover a mixture of refrigerant and compressor oil from the air conditioning system (100), and separate compressor oil from the mixture;
    第一压缩机(202),所述第一压缩机(202)具有进口和出口,所述第一压缩机(202)被配置为回收所述空调系统(100)中的冷媒和压缩机油的混合物提供动力;以及The first compressor (202), the first compressor (202) has an inlet and an outlet, and the first compressor (202) is configured to recover refrigerant and compressor oil in the air conditioning system (100) The mixture provides power; and
    冷媒储存罐(203),所述冷媒储存罐(203)具有冷媒回收入口(2032)和液态冷媒出口(2031),所述冷媒储存罐(203)的冷媒回收入口(2032)与所述第一压缩机(202)的出口连通,所述冷媒储存罐(203)的液态冷媒出口(2031)与所述空调系统(100)连通,以及被配置为预先存储有用于溶解所述空调系统(100)中的压缩机油的液态冷媒以将所述液态冷媒加注到所述空调系统(100),并且存储从所述压缩机油分离装置(201)中分离出的冷媒。The refrigerant storage tank (203), the refrigerant storage tank (203) has a refrigerant recovery inlet (2032) and a liquid refrigerant outlet (2031), the refrigerant recovery inlet (2032) of the refrigerant storage tank (203) and the first The outlet of the compressor (202) is in communication, and the liquid refrigerant outlet (2031) of the refrigerant storage tank (203) is in communication with the air conditioning system (100), and is configured to be pre-stored for dissolving the air conditioning system (100) The liquid refrigerant in the compressor oil is used to fill the liquid refrigerant into the air conditioning system (100), and the refrigerant separated from the compressor oil separation device (201) is stored.
  5. 根据权利要求4所述的冷媒回收加注机,其中,所述压缩机油分离装置 (201)包括:油气分离器(2011);The refrigerant recovery filling machine according to claim 4, wherein the compressor oil separation device (201) comprises: an oil and gas separator (2011);
    所述油气分离器包括进口(20111)、冷媒出口(20113)和出油口(20114);所述油气分离器的进口(20111)被配置为与所述空调系统(100)连通以从所述空调系统(100)中回收冷媒和压缩机油的混合物;所述油气分离器(2011)的冷媒出口(20113)与所述第一压缩机(202)的进口连通;所述油气分离器的出油口(20114)被配置为排出从所述混合物中分离出的压缩机油。The oil and gas separator includes an inlet (20111), a refrigerant outlet (20113), and an oil outlet (20114); the inlet (20111) of the oil and gas separator is configured to communicate with the air conditioning system (100) to receive The mixture of refrigerant and compressor oil is recovered in the air conditioning system (100); the refrigerant outlet (20113) of the oil-air separator (2011) is connected to the inlet of the first compressor (202); the outlet of the oil-air separator The oil port (20114) is configured to discharge compressor oil separated from the mixture.
  6. 根据权利要求5所述的冷媒回收加注机,所述油气分离器(201)还包括气态冷媒进口(20112),所述油气分离器(201)的气态冷媒进口(20112)为通过控制阀九(214)与所述冷媒储存罐(203)的气态冷媒出口连通。The refrigerant recovery and filling machine according to claim 5, the oil-gas separator (201) further comprises a gaseous refrigerant inlet (20112), and the gaseous refrigerant inlet (20112) of the oil-gas separator (201) is passed through a control valve 9 (214) is connected with the gaseous refrigerant outlet of the refrigerant storage tank (203).
  7. 根据权利要求5所述的冷媒回收加注机,所述油气分离器(2011)的进口(20111)处设置有控制阀七(2016),所述油气分离器(2011)的冷媒出口(20113)处设置有控制阀八(2017),所述油气分离器(2011)的出油口(20114)处设置有控制阀五(2014)。The refrigerant recovery and filling machine according to claim 5, a control valve seven (2016) is provided at the inlet (20111) of the oil and gas separator (2011), and the refrigerant outlet (20113) of the oil and gas separator (2011) A control valve eight (2017) is provided at the location, and a control valve five (2014) is provided at the oil outlet (20114) of the oil-gas separator (2011).
  8. 根据权利要求5-7任一项所述的冷媒回收加注机,所述压缩机油分离装置201还包括:According to the refrigerant recovery filling machine according to any one of claims 5-7, the compressor oil separation device 201 further comprises:
    缓存容器(2012),所述缓存容器(2012)通过控制阀五(2014)与所述油气分离器(2011)的出油口(20114)连通;以及A buffer container (2012), the buffer container (2012) is in communication with the oil outlet (20114) of the oil-air separator (2011) through the control valve five (2014); and
    旧油容器(2013),所述旧油容器(2013)通过控制阀六(2015)与所述缓存容器(2012)的出油口连通。An old oil container (2013), the old oil container (2013) communicates with the oil outlet of the buffer container (2012) through a control valve six (2015).
  9. 根据权利要求1-8任一项所述的冷媒回收加注机,所述冷媒回收加注机还设置有真空泵(209),所述真空泵(209)被配置为通过控制阀十三(216)与所述空调系统(100)连通,以在向所述空调系统(100)注入新压缩机油之前对所述空调系统(100)进行抽真空。The refrigerant recovery and filling machine according to any one of claims 1-8, wherein the refrigerant recovery and filling machine is further provided with a vacuum pump (209), and the vacuum pump (209) is configured to pass through a control valve 13 (216) It is connected to the air-conditioning system (100) to vacuum the air-conditioning system (100) before injecting new compressor oil into the air-conditioning system (100).
  10. 一种空调系统的压缩机油回收系统,包括:A compressor oil recovery system for an air conditioning system, including:
    空调系统(100);以及Air conditioning system (100); and
    冷媒回收加注机(200),所述冷媒回收加注机(200)为如权利要求1至9任一项所述的冷媒回收加注机(200),所述冷媒回收加注机(200)的两个端口分别通过控制阀与所述空调系统(100)连通。A refrigerant recovery and filling machine (200), the refrigerant recovery and filling machine (200) is the refrigerant recovery and filling machine (200) according to any one of claims 1 to 9, and the refrigerant recovery and filling machine (200) The two ports of) are respectively communicated with the air conditioning system (100) through control valves.
  11. 一种空调系统的压缩机油回收方法,所述方法包括以下至少之一:从第一方向向空调系统(100)加注液态冷媒以溶解空调系统(100)的压缩机油,从第二方向从空调系统(100)中回收冷媒和压缩机油的混合物;以及从所述第 二方向向空调系统(100)加注液态冷媒以溶解空调系统(100)的压缩机油,从所述第一方向从空调系统(100)中回收冷媒和压缩机油的混合物。A method for recovering compressor oil of an air conditioning system, the method comprising at least one of the following: injecting liquid refrigerant into an air conditioning system (100) from a first direction to dissolve the compressor oil of the air conditioning system (100), and from a second direction Recover the mixture of refrigerant and compressor oil from the air conditioning system (100); and inject liquid refrigerant into the air conditioning system (100) from the second direction to dissolve the compressor oil of the air conditioning system (100), from the first The direction recovers the mixture of refrigerant and compressor oil from the air conditioning system (100).
  12. 根据权利要求11所述的方法,其中,所述从第一方向向空调系统(100)加注液态冷媒以溶解空调系统(100)的压缩机油,从第二方向从空调系统(100)中回收冷媒和压缩机油的混合物为循环1,所述循环1包括:向空调系统(100)的低压侧(108)注入所述液态冷媒,从空调系统(100)的高压侧(107)回收所述冷媒和压缩机油的混合物。The method according to claim 11, wherein the liquid refrigerant is added to the air conditioning system (100) from the first direction to dissolve the compressor oil of the air conditioning system (100), and from the second direction from the air conditioning system (100) The mixture of recovered refrigerant and compressor oil is cycle 1, which includes: injecting the liquid refrigerant into the low pressure side (108) of the air conditioning system (100), and recovering the liquid refrigerant from the high pressure side (107) of the air conditioning system (100) The mixture of refrigerant and compressor oil.
  13. 根据权利要求11所述的方法,其中,所述从所述第二方向向空调系统(100)加注液态冷媒以溶解空调系统(100)的压缩机油,从所述第一方向从空调系统(100)中回收冷媒和压缩机油的混合物为循环2,所述循环2包括:向空调系统(100)的高压侧(107)注入所述液态冷媒,从空调系统(100)的低压侧(108)回收所述冷媒和压缩机油的混合物。The method according to claim 11, wherein the liquid refrigerant is added to the air conditioning system (100) from the second direction to dissolve the compressor oil of the air conditioning system (100), and the air conditioning system (100) is charged from the air conditioning system from the first direction. The mixture of recovered refrigerant and compressor oil in (100) is cycle 2. The cycle 2 includes: injecting the liquid refrigerant into the high pressure side (107) of the air conditioning system (100), from the low pressure side (100) of the air conditioning system (100) 108) Recover the mixture of the refrigerant and compressor oil.
  14. 根据权利要求11至13任一项所述的方法,其中,所述从第一方向向空调系统(100)加注液态冷媒以溶解空调系统(100)的压缩机油,从第二方向从空调系统(100)中回收冷媒和压缩机油的混合物为循环1;所述从所述第二方向向空调系统(100)加注液态冷媒以溶解空调系统(100)的压缩机油,从所述第一方向从空调系统(100)中回收冷媒和压缩机油的混合物为循环2;The method according to any one of claims 11 to 13, wherein the liquid refrigerant is added to the air conditioning system (100) from the first direction to dissolve the compressor oil of the air conditioning system (100), and from the second direction The mixture of refrigerant and compressor oil recovered in the system (100) is cycle 1; the liquid refrigerant is added to the air-conditioning system (100) from the second direction to dissolve the compressor oil of the air-conditioning system (100). In the first direction, the mixture of refrigerant and compressor oil is recovered from the air conditioning system (100) as cycle 2;
    所述空调系统的压缩机油回收方法基于冷媒回收加注机实现,所述冷媒回收加注机包括依次连通的油气分离器(2011)、第一压缩机(202)和冷媒储存罐(203);所述循环1和所述循环2均包括如下步骤:The compressor oil recovery method of the air conditioning system is implemented based on a refrigerant recovery and filling machine, which includes an oil-gas separator (2011), a first compressor (202), and a refrigerant storage tank (203) connected in sequence ; The cycle 1 and the cycle 2 both include the following steps:
    将所述冷媒回收加注机(200)的两个端口分别与空调系统(100)的高压侧(107)和低压侧(108)连通,从冷媒回收加注机(200)一个端口向空调系统(100)加注液态冷媒,通过冷媒回收加注机(200)另外一个端口从空调系统(100)中回收压缩机油和冷媒混合物,并在所述油气分离器(201)中分离冷媒和压缩机油。The two ports of the refrigerant recovery and filling machine (200) are respectively connected with the high pressure side (107) and the low pressure side (108) of the air conditioning system (100), and one port of the refrigerant recovery filling machine (200) is connected to the air conditioning system (100) Fill liquid refrigerant, recover the compressor oil and refrigerant mixture from the air conditioning system (100) through the other port of the refrigerant recovery filling machine (200), and separate the refrigerant and compress in the oil-air separator (201) Engine oil.
  15. 根据权利要求14所述的空调系统的压缩机油回收方法,其中,在所述将所述冷媒回收加注机(200)的两个端口分别与空调系统(100)的高压侧(107)和低压侧(108)连通,从冷媒回收加注机(200)一个端口向空调系统(100)加注液态冷媒,通过冷媒回收加注机(200)另外一个端口从空调系统(100)中回收压缩机油和冷媒混合物,并在所述油气分离器(201)中分离冷媒和压缩机油之后,循环1和循环2还均包括如下步骤:The compressor oil recovery method of the air conditioning system according to claim 14, wherein the two ports of the refrigerant recovery filling machine (200) are respectively connected to the high pressure side (107) and the high pressure side (107) of the air conditioning system (100). The low-pressure side (108) is connected. One port of the refrigerant recovery filling machine (200) is filled with liquid refrigerant to the air conditioning system (100), and the other port of the refrigerant recovery filling machine (200) is recovered and compressed from the air conditioning system (100). After the oil and refrigerant are mixed, and the refrigerant and compressor oil are separated in the oil-air separator (201), both cycle 1 and cycle 2 further include the following steps:
    关闭所述冷媒回收加注机(200)的两个端口与所述空调系统(100)之间的控制阀一(210)、控制阀二(211)、控制阀三(212)和控制阀四(213),开启所述第一压缩机(202)直至所述第一压缩机(202)上游的压力达到第一预设值;Close the control valve one (210), control valve two (211), control valve three (212) and control valve four between the two ports of the refrigerant recovery filling machine (200) and the air conditioning system (100) (213) Turn on the first compressor (202) until the pressure upstream of the first compressor (202) reaches a first preset value;
    关闭所述第一压缩机(202),关闭所述油气分离器(2011)的进口(20111)与所述空调系统(100)之间的控制阀七(2016),开启所述油气分离器(2011)的出油口(20114)处的控制阀五(2014),开启所述冷媒储存罐(203)的气态冷媒出口与所述油气分离器(2011)的气态冷媒进口(20112)之间的控制阀九(214)以将所述冷媒储存罐(203)中的气态冷媒注入到所述油气分离器(2011)中加压进而将所述油气分离器(2011)下部的压缩机油排放出去。Turn off the first compressor (202), turn off the control valve seven (2016) between the inlet (20111) of the oil and gas separator (2011) and the air conditioning system (100), and turn on the oil and gas separator ( Control valve five (2014) at the oil outlet (20114) of 2011) opens the gap between the gaseous refrigerant outlet of the refrigerant storage tank (203) and the gaseous refrigerant inlet (20112) of the oil-gas separator (2011) Control valve 9 (214) to inject the gaseous refrigerant in the refrigerant storage tank (203) into the oil and gas separator (2011) to pressurize and discharge the compressor oil in the lower part of the oil and gas separator (2011) .
  16. 根据权利要求14所述的空调系统的压缩机油回收方法,其中,所述冷媒回收加注机(200)还包括缓存容器(2012),所述缓存容器(2012)通过控制阀五(2014)与所述油气分离器(2011)的出油口(20114)连通;The compressor oil recovery method of an air conditioning system according to claim 14, wherein the refrigerant recovery and filling machine (200) further comprises a buffer container (2012), and the buffer container (2012) passes through a control valve five (2014) Communicate with the oil outlet (20114) of the oil and gas separator (2011);
    在所述将所述冷媒回收加注机(200)的两个端口分别与空调系统(100)的高压侧(107)和低压侧(108)连通,从冷媒回收加注机(200)一个端口向空调系统(100)加注液态冷媒,通过冷媒回收加注机(200)另外一个端口从空调系统(100)中回收压缩机油和冷媒混合物,并在所述油气分离器(201)中分离冷媒和压缩机油之后,循环1和循环2还均包括如下步骤:The two ports of the refrigerant recovery and filling machine (200) are respectively connected to the high-pressure side (107) and the low-pressure side (108) of the air conditioning system (100), and one port from the refrigerant recovery and filling machine (200) Fill the air-conditioning system (100) with liquid refrigerant, and recover the compressor oil and refrigerant mixture from the air-conditioning system (100) through another port of the refrigerant recovery filling machine (200), and separate it in the oil-air separator (201) After refrigerant and compressor oil, cycle 1 and cycle 2 also include the following steps:
    关闭所述冷媒回收加注机(200)的两个端口与所述空调系统(100)之间的控制阀一(210)、控制阀二(211)、控制阀三(212)和控制阀四(213),开启所述第一压缩机(202)直至所述第一压缩机(202)上游的压力达到第一预设值;Close the control valve one (210), control valve two (211), control valve three (212) and control valve four between the two ports of the refrigerant recovery filling machine (200) and the air conditioning system (100) (213) Turn on the first compressor (202) until the pressure upstream of the first compressor (202) reaches a first preset value;
    开启所述油气分离器(2011)的出油口(20114)与所述缓存容器(2012)之间的控制阀五(2014),保持开启所述第一压缩机(202)直至所述第一压缩机(202)上游的压力达到第二预设值;Open the control valve five (2014) between the oil outlet (20114) of the oil and gas separator (2011) and the buffer container (2012), and keep the first compressor (202) on until the first The pressure upstream of the compressor (202) reaches a second preset value;
    关闭所述第一压缩机(202),关闭所述油气分离器(2011)的进口(20111)与所述空调系统(100)之间的控制阀七(2016),开启所述油气分离器(2011)的出油口(20114)处的控制阀五(2014),开启所述冷媒储存罐(203)的气态冷媒出口与所述油气分离器(2011)的气态冷媒进口(20112)之间的控制阀九(214)以将所述冷媒储存罐(203)中的气态冷媒注入到所述油气分离器(2011)中加压进而将所述油气分离器(2011)下部的压缩机油排放出去。Turn off the first compressor (202), turn off the control valve seven (2016) between the inlet (20111) of the oil and gas separator (2011) and the air conditioning system (100), and turn on the oil and gas separator ( Control valve five (2014) at the oil outlet (20114) of 2011) opens the gap between the gaseous refrigerant outlet of the refrigerant storage tank (203) and the gaseous refrigerant inlet (20112) of the oil-gas separator (2011) Control valve 9 (214) to inject the gaseous refrigerant in the refrigerant storage tank (203) into the oil and gas separator (2011) to pressurize and discharge the compressor oil in the lower part of the oil and gas separator (2011) .
  17. 根据权利要求16所述的空调系统的压缩机油回收方法,所述空调系统的压缩机油回收方法执行所述循环1和所述循环2中至少之一后,所述方法还包括如下步骤:The method for recovering compressor oil of an air conditioning system according to claim 16, after the method for recovering compressor oil of the air conditioning system executes at least one of the cycle 1 and the cycle 2, the method further comprises the following steps:
    关闭所述冷媒回收加注机(200)的液态冷媒出口端与所述空调系统(100)之间的控制阀三(212)和控制阀四(213),开启所述油气分离器(2011)的进口(20111)与所述空调系统(100)之间的控制阀七(2016),开启所述第一压缩机(202)直至所述第一压缩机(202)上游的压力达到第三预设值;Close the control valve three (212) and control valve four (213) between the liquid refrigerant outlet end of the refrigerant recovery filling machine (200) and the air conditioning system (100), and turn on the oil-air separator (2011) The control valve seven (2016) between the inlet (20111) of the air conditioning system (100) and the air conditioning system (100) turns on the first compressor (202) until the pressure upstream of the first compressor (202) reaches the third preset Set value
    关闭所述第一压缩机(202),关闭所述油气分离器(2011)的进口(20111)与所述空调系统(100)之间的控制阀七(2016),开启所述油气分离器(2011)的出油口(20114)处的控制阀五(2014),开启所述缓存容器(2012)的出油口(20114)与旧油容器(2013)之间的控制阀六(2015),开启冷媒储存罐(203)的气态冷媒出口与所述油气分离器(2011)的气态冷媒进口(20112)之间的控制阀九(214)将所述冷媒储存罐(203)中的气态冷媒注入到所述油气分离器(2011)中以将所述油气分离器(2011)下部的压缩机油以及缓存容器(2012)中的压缩机油排放到旧油容器(2013)中。Turn off the first compressor (202), turn off the control valve seven (2016) between the inlet (20111) of the oil and gas separator (2011) and the air conditioning system (100), and turn on the oil and gas separator ( Control valve five (2014) at the oil outlet (20114) of 2011), open the control valve six (2015) between the oil outlet (20114) of the buffer container (2012) and the old oil container (2013), Open the control valve 9 (214) between the gaseous refrigerant outlet of the refrigerant storage tank (203) and the gaseous refrigerant inlet (20112) of the oil and gas separator (2011), and inject the gaseous refrigerant in the refrigerant storage tank (203) To the oil and gas separator (2011) to discharge the compressor oil in the lower part of the oil and gas separator (2011) and the compressor oil in the buffer container (2012) into the used oil container (2013).
PCT/CN2019/087604 2019-02-01 2019-05-20 Compressor oil recovery system and method for air conditioning system, and refrigerant recovery and filling machine WO2020155474A1 (en)

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