WO2020155267A1 - Water pump - Google Patents

Water pump Download PDF

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Publication number
WO2020155267A1
WO2020155267A1 PCT/CN2019/076228 CN2019076228W WO2020155267A1 WO 2020155267 A1 WO2020155267 A1 WO 2020155267A1 CN 2019076228 W CN2019076228 W CN 2019076228W WO 2020155267 A1 WO2020155267 A1 WO 2020155267A1
Authority
WO
WIPO (PCT)
Prior art keywords
rotating shaft
cavity
shaft
water pump
impeller
Prior art date
Application number
PCT/CN2019/076228
Other languages
French (fr)
Chinese (zh)
Inventor
肖启能
Original Assignee
深圳市研派科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市研派科技有限公司 filed Critical 深圳市研派科技有限公司
Publication of WO2020155267A1 publication Critical patent/WO2020155267A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/02Selection of particular materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/043Shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/046Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps

Definitions

  • the present invention relates to a water pump, especially a flat water pump.
  • the existing structural design makes the structure of the water inlet necessarily protrude from the outer surface of the pump body, so the thickness of the pump body is difficult to compress to a true flat shape. Therefore, the applicable installation space of the pump body is limited.
  • the present invention provides a flat water pump.
  • the present invention provides a water pump, which includes a flat shell and an impeller.
  • a pumping cavity is formed in the flat shell, and a pair of shaft pads are embedded in the flat shell and a bearing is accommodated. Each shaft pad forms an abutting surface and the pair of abutting surfaces are arranged oppositely.
  • the impeller is accommodated in the water pumping cavity.
  • the impeller includes a rotating shaft passing through the bearing. Two ends of the rotating shaft respectively form one end surface, and each end surface abuts against the contact surface of the corresponding shaft pad. When the impeller rotates, the rotating shaft respectively rubs against the inner surface of the bearing and each abutting surface of the pair of shaft pads to form a three-sided friction structure.
  • each end surface and the corresponding contact surface there are convex and the other is flat or convex.
  • the convex surface is curved or platform-shaped.
  • the flat housing includes a stacked seat plate and a cover plate, the pair of shaft pads are respectively embedded in the cover plate and the seat plate, and the impeller is accommodated between the cover plate and the seat plate.
  • the water cavity is formed on the cover plate, the seat plate A certain sub-coil group is provided on the upper part, and the stator coil group is arranged around the rotating shaft.
  • One side of the seat plate is provided with a shaft cavity, a shaft pad is arranged at the bottom of the shaft cavity, and the rotating shaft rod penetrates into the shaft cavity.
  • the bearing is embedded in the rotating shaft cavity, and the inner side wall of the rotating shaft cavity is fitted with the outer side wall of the bearing.
  • the impeller includes a rotor fitted with a rotating shaft, and the rotor is arranged around the rotating shaft, the rotor includes a circular plate, the rotating shaft passes through the center of the circular plate, and one side of the circular plate is provided There are a plurality of drainage grooves arranged radially. The two ends of each drainage groove are respectively an outer end and an inner end, and each outer end extends to the edge of the circular plate.
  • the circular plate is provided with a perforation at each inner end.
  • the drainage grooves are respectively covered with a guide cover, wherein the impeller includes a magnetic ring which is arranged on the rotor and surrounds the rotating shaft rod.
  • an inlet and an outlet are formed in the flat housing, and the inlet and the outlet respectively extend from any side edge of the flat housing and extend parallel to the flat housing to the connecting suction cavity, and the inlet
  • the extension line on the side farther away from the rotating shaft on the end connected to the pumping cavity is tangent to the outer edge of the pumping cavity, and the extension line on the side farther away from the rotating shaft on the end of the outlet connected to the pumping cavity and The outer edge of the water draw cavity is tangent.
  • the abutting surface is provided with a concave portion, and the concave portion includes at least one ring groove, a plurality of concave holes, a plurality of radially arranged linear grooves or a radially arranged plural curved grooves.
  • each end surface of the rotating shaft is provided with a recess, and the recess includes at least one ring groove, a plurality of recesses, a plurality of radially arranged linear grooves or a radiantly arranged complex curved groove.
  • the rotating shaft and the pair of shaft pads are both made of ceramic.
  • the flat housing includes a stack of a seat plate and a cover plate, the pair of shaft pads are respectively embedded in the cover plate and the seat plate, and the impeller is accommodated between the cover plate and the seat plate.
  • the water cavity is formed on the cover plate.
  • the seat plate is made of metal.
  • One side of the seat plate is provided with a rotating shaft cavity, a plurality of fixing units and perforations.
  • One of the shaft pads is arranged at the bottom of the rotating shaft cavity, and the rotating shaft rod penetrates into the rotating shaft cavity.
  • the board is provided with a certain sub-coil group, the outer layer of the stator coil group is covered with an insulating layer, and the insulating layer is combined with each fixed unit and the bearing to be fixed and extended to fill the perforation to seal the perforation.
  • the stator coil group is electrically connected to an energized wire,
  • the insulating layer is covered and passed through the perforation, and the stator coil group is arranged around the rotating shaft.
  • the end surfaces of the two ends of the rotating shaft respectively abut against the contact surfaces on the corresponding shaft pads.
  • the rotating shaft respectively contacts and rubs with the inner side surface of the bearing and each abutting surface of the pair of shaft pads to form a three-sided friction stable structure. Therefore, the end of the rotating shaft does not need to be suspended, so it can Further compress the thickness of the water pump.
  • FIG. 1 is a three-dimensional exploded schematic view of the water pump according to the first embodiment of the present invention
  • FIG. 2 is a cross-sectional view of the water pump according to the first embodiment of the present invention.
  • FIG. 3 is a perspective view of the rotor of the water pump according to the first embodiment of the present invention.
  • FIGS. 4 to 7 are schematic diagrams of various aspects of the rotating shaft of the water pump according to the first embodiment of the present invention.
  • FIGS. 8 to 11 are schematic views of various aspects of the recesses on the end surface of the rotating shaft of the water pump according to the first embodiment of the present invention.
  • FIGS. 12 to 15 are schematic diagrams of various aspects of the recesses on the abutting surface of the shaft pad of the water pump according to the first embodiment of the present invention.
  • FIGS. 16 and 17 are schematic diagrams of the use state of the water pump according to the first embodiment of the present invention.
  • FIG. 18 is a schematic view of another aspect of the rotor of the water pump according to the first embodiment of the present invention.
  • FIG. 19 is another configuration diagram of the inlet and outlet of the water pump according to the first embodiment of the present invention.
  • FIG. 20 is a cross-sectional view of a water pump according to a second embodiment of the present invention.
  • FIG. 21 is a schematic diagram of a water pump seat plate of a second embodiment of the present invention.
  • droplet 100-flat shell, 101-water draw cavity, 102-inlet, 103-outlet,
  • a first embodiment of the present invention provides a water pump, which includes a flat housing 100 and an impeller 200.
  • a pumping cavity 101 is formed in the flat housing 100 and a pair of shaft pads 310/320 are embedded in the flat housing 100.
  • Each of the shaft pads 310/320 respectively forms an abutting surface 311/321 and the pair of abutting surfaces 311/ 321 facing configuration.
  • the flat housing 100 includes a stack of a base plate 110 and a cover plate 120, the pair of shaft pads 310/320 are embedded in the cover plate 120 and the base plate 110, respectively, and the drain cavity 101 is formed on the cover plate 120.
  • the seat plate 110 is provided with a certain sub-coil group 400, and one side of the seat plate 110 is provided with a rotating shaft cavity 111, and a shaft pad 310/320 is arranged at the bottom of the rotating shaft cavity 111.
  • An annular cavity 112 surrounding the rotating shaft cavity 111 is provided on the other surface of the seat plate 110, and the stator coil assembly 400 is accommodated in the annular cavity 112.
  • a bearing 330 is embedded in the shaft cavity 111.
  • the seat plate 110 is preferably made of plastic.
  • the bearing 330 is embedded in the shaft cavity 111 by coating and injection molding.
  • the inner side wall of the shaft cavity 111 and the outer side wall of the bearing 330 are mutually Fitting prevents the bearing 330 from falling off.
  • One end of the bearing 330 preferably slightly protrudes from the seat plate 110, so as to avoid the formation of burrs on the surface of the seat plate 110 and the bearing 330 when the seat plate 110 is formed.
  • the impeller 200 is accommodated in the pumping cavity 101 and is therefore accommodated between the cover plate 120 and the seat plate 110.
  • the impeller 200 includes a rotating shaft 210 and a rotor 220.
  • the two ends of the rotating shaft 210 respectively form one end surface 211/212, the rotating shaft 210 penetrates into the rotating shaft cavity 111 and the rotating shaft 210 passes through the bearing 330, and each end surface 211/212 respectively abuts the corresponding abutting surfaces 311/321.
  • a magnetic ring 250 is provided on the rotor.
  • the magnetic ring 250 may be a ring-shaped magnetic material embedded on the rotor 220, or the rotor 220 itself may be made of a magnetic conductive material so that at least a part of the rotor 220 constitutes the magnetic ring 250.
  • the stator coil group 400 is arranged around the rotating shaft 210, the stator coil group 400 and the magnetic ring 250 are inserted into each other, and the stator coil group 400 and the magnetic ring 250 are arranged at intervals. In this embodiment, between the stator coil group 400 and the magnetic ring 250 It is further separated by the seat plate 110.
  • One of the end surfaces 211/212 and the corresponding abutment surfaces 311/321 is a convex surface and the other is a flat surface.
  • the present invention does not limit the form of the convex surface, and it can be configured with different forms of convex surface according to requirements. It can be the curved surface shown in FIG. 4 or FIG. 7, or the platform-shaped convex surface with rounded outer edges shown in FIG. 6, or the platform-shaped convex surface with chamfered outer edges shown in FIG.
  • the end surface 211/212 is a convex surface and the contact surface 311/321 is a flat surface, or the contact surface 311/321 shown in FIG.
  • the rotating shaft 210 and the pair of shaft pads 310/320 can preferably be made of the same material to reduce the wear of each and prolong the life of the parts.
  • only one end surface 211 of the rotating shaft 210 is taken as an example.
  • the end surface 211 of the rotating shaft 210 may be provided with a recess 213 to facilitate the working fluid to enter the rotating shaft 210.
  • the recess 213 may be a hole or a groove, but the present invention does not limit the form of the recess 213.
  • it may be a ring groove shown in FIG. 8, a recessed hole shown in FIG. 9, or a radial arrangement line shown in FIG. The groove or the radially arranged curved groove shown in FIG. 11.
  • the abutting surface 311 of one of the shaft pads 310 is taken as an example, and the abutting surface 311 of the shaft pad 310 may be provided with a recess 312 to facilitate the working fluid It enters between the shaft pad 310 and the end surface 211 of the rotating shaft 210 that is in contact to achieve lubrication.
  • the recess 312 may be a hole or a groove, but the present invention is not limited to the form of the recess 321, which may be, for example, as shown in FIG ring groove 12, as shown in FIG recesses 13, 14 radially arranged in a straight line as shown in FIG. The groove or the radially arranged curved groove shown in FIG. 15.
  • the rotating shaft 210, the shaft pad 310/320, and the bearing 330 are all made of ceramic materials, and the ceramic materials may preferably be Si3N4, carbonized Silicon (SiC), Titanium Carbide (TiC)
  • the ceramic bearing 330 has a long service life and a high upper speed limit, which is suitable for high-speed, ultra-high-speed and high-precision equipment.
  • ceramic materials are resistant to high temperature, corrosion, and insulation, and their applicable fields are quite wide.
  • the surface roughness of the ceramic rotating shaft 210, the shaft pad 310/320, and the bearing 330 can reach 0.005 microns, so the friction force is quite small.
  • the rotor 220 is arranged around the rotating shaft 210.
  • the rotor 220 includes a circular plate 221.
  • the rotating shaft 210 penetrates the center of the circular plate 221 and is fitted and fixed with the circular plate 221 by coating and injection molding.
  • the circular plate 221 is provided with a radial shape on one side.
  • a plurality of drainage grooves 230 are configured, and two ends of each drainage groove 230 are an outer end 231 and an inner end 232, and each outer end 231 extends to the edge of the circular plate 221, respectively.
  • Each inner end 232 of the circular plate 221 is provided with a perforation 233 respectively.
  • the impeller 200 sinks into the working fluid (not shown in the figure) in the pumping cavity 101.
  • the circular plate 221 is provided with perforations 233 to facilitate the working fluid to be introduced into the drainage grooves 230 and then into the outlet 103 by centrifugal force and pressure.
  • the thickness scale of the flat housing 100 is much smaller than the length and width scale, so the flat housing 10 can be integrated 0 is considered flat.
  • An inlet 102 and an outlet 103 are formed in the flat housing 100.
  • the inlet 102 and the outlet 103 are respectively formed on the cover 120, and one end of the inlet 102 and one end of the outlet 103 are respectively located at any of the flat housing 100.
  • the water inlet 102 and the water outlet 103 respectively extend parallel to the flat housing 100, and the other end of the water inlet 102 and the other end of the water outlet 103 respectively extend to the water suction cavity 101.
  • the water inlet 102 and the water outlet 103 respectively communicate with the same side edge of the flat housing 100 and respectively extend linearly to communicate with the water suction cavity 101, but the present invention is not limited to this.
  • the water inlet 102 and the outlet 103 may also be connected to the different two sides of the flat housing 100 as shown in FIG. 19, and may be selectively extended straight or bent to communicate with the water pumping cavity 101. .
  • the extension line on the side of the inlet channel 102 that is connected to the water pumping cavity 101 farther away from the rotating shaft 210 is tangent to the outer edge of the water pumping cavity 101, and the outlet channel 103 is connected to the water pumping cavity 101 and is farther away from the rotation
  • the extension line on one side of the shaft 210 is tangent to the outer edge of the water pumping cavity 101. In this way, the working fluid flowing from the inlet channel 102 into the water suction chamber 101 can be completely sucked by the rotor 220 to achieve the best pumping efficiency.
  • the drainage groove 230 near the water inlet 102 is aligned with the water inlet 102, and the working fluid can easily enter the drainage groove 230 from the water inlet 102.
  • the drainage groove 230 near the water outlet 103 is aligned with the water outlet 103, and the working fluid is easily discharged to the water outlet 103 under the action of centrifugal force and pressure.
  • the droplet 11 is close to the outlet channel 103, and the impeller 200 rotates to force the droplet 11 to drive the droplet 11 to the low pressure area in the outlet channel 103.
  • the impeller 200 rotates to force the droplet 12 to accelerate the flow of the droplet 12 to the outlet channel 103 to discharge, and the impeller 200 rotates to force the droplet 13 to further accelerate the flow of the droplet 13 to the outlet channel 103 to discharge.
  • Both the droplet 14 and the droplet 15 are the residual working fluid after the drainage tank 230 where they are drained to the outlet channel 103. Since most of the working fluid flows out through the outlet channel 103, a negative pressure space is formed in the drainage channel 230 where they are located.
  • Each drainage groove 230 may also be covered with a diversion cover 240 as shown in FIG. 18.
  • the diversion cover 240 helps prevent the working fluid passing through the drainage groove 230 from losing kinetic energy, so that the working fluid has a higher pressure. And centrifugal force, thereby increasing the pump head.
  • the abutment surface 311/321 on 310/320 When the impeller 200 rotates, the rotating shaft 210 respectively contacts and rubs the inner side surface of the bearing 330 and the contact surfaces 311/321 of the pair of shaft pads 310/320 to form a three-sided frictional stable structure. Therefore, the end of the rotating shaft 210 does not need to be suspended, so the thickness of the water pump can be further reduced.
  • FIG. 20 is different from the first embodiment shown in FIG. 2 in that the seat plate 110 is made of a metal material, and the seat plate 110 has a shaft cavity 111 and a plurality of fixing units on its surface. 113 and perforation 114, a shaft pad 320 is arranged at the bottom of the shaft cavity 111, and the rotating shaft 210 penetrates into the shaft cavity 111, the seat plate 110 is provided with a stator coil assembly 400, and the outer layer of the stator coil assembly 400 is covered with an insulating layer 401 In addition, the insulating layer 401 can be combined with each fixing unit 113 and the bearing 330 to be fixed and extended to fill the through hole 104 to seal the through hole 104.
  • the stator coil assembly 400 is electrically connected to an energized wire 402, and the energized wire 402 is covered by the insulating layer 400 and passes through
  • the through hole 114 is connected to an external power source (not shown), and the stator coil assembly 400 is arranged around the rotating shaft 210.
  • the base plate 110 is made of a metal material to effectively improve the structural strength of the water pump; the outer layer of the stator coil assembly 400 is covered with the insulating layer 401 and the insulating layer 401 is connected to the base plate 110 After the fixing units are combined, even if the stator coil assembly 400 is located on the same surface as the shaft cavity 111, it can also avoid damage due to contact with liquid due to the coating of the insulating layer 401.
  • the insulating layer 401 can be injected through the mold.
  • the stator coil group 400, the fixing units 113, the bearing 330, and the energized wire 402 are combined together with the fixing method, and the insulating layer 400 is further extended and filled in the perforation 104.
  • stator coil group 400 Even if the stator coil group 400 is arranged inside the water pump, it can By electrically connecting the energized wire 402 to an external power source, working power can be obtained for normal operation.
  • the material of the insulating layer 401 can be plastic, AB glue, rubber or silicone, etc., which can be selected according to the needs of users.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A water pump, comprising a flat housing (100) and an impeller (200). A water drawing cavity (101) is formed in the flat housing (100), a pair of shaft pads (310/320) is embedded in the flat housing (100), and a bearing (330) is accommodated therein; and the shaft pads (310/320) are formed with an abutting surface (311/321) respectively, and the pair of abutting surfaces (311/321) are oppositely arranged. The impeller (200) is accommodated in the water drawing cavity (101); the impeller (200) comprises a rotary shaft rod (210); the rotary shaft rod (210) penetrates the bearing (330); and the two ends of the rotary shaft rod (210) are formed with an end surface (211/212) respectively, and each end surface (211/212) abuts against the abutting surface (311/321) of each corresponding shaft pad (310/320) respectively. During the rotation of the impeller (200), the rotary shaft rod (210) makes contact with the inner side surface of the bearing (330) and the abutting surfaces (311/321) of the pair of shaft pads (310/320) respectively, and the friction forms a stable structure having three-surface friction. Thus, the end part of the rotary shaft rod (210) does not need to be arranged in suspension, thereby being able to further compress the thickness of the water pump.

Description

i 一种水泵 技术领域 i A water pump Technical field
[0001] 本发明系有关于水泵, 尤指一种扁平水泵。 [0001] The present invention relates to a water pump, especially a flat water pump.
背景技术 Background technique
[0002] 5见有的扁平水泵, 其叶轮的旋转轴杆一般藉由轴承夹持固定在泵体内, 旋转轴 杆的端部一般为悬浮配置以避免旋转轴杆与泵体的结构接触而在旋转时相互磨 损, 因此泵体与旋转轴杆之间必需预留一定的间隙。 常见的配置方式系将入水 口对应叶轮中心设置, 藉此使得旋转轴杆的端部能够容置在入水口中, 因此旋 转轴杆的端部周围可得到足够的预留空间。 [0002] 5 See some flat water pumps, the rotating shaft of the impeller is generally clamped and fixed in the pump body by a bearing, and the end of the rotating shaft is generally suspended to avoid contact between the rotating shaft and the structure of the pump body. Mutual wear when rotating, so a certain gap must be reserved between the pump body and the rotating shaft. A common configuration method is to set the water inlet corresponding to the center of the impeller, so that the end of the rotating shaft can be accommodated in the water inlet, so that sufficient reserved space can be obtained around the end of the rotating shaft.
发明概述 Summary of the invention
技术问题 technical problem
[0003] 然而, 5见有的结构设计使得入水口的结构必而凸出于泵体的外表, 因此泵体的 厚度难以压缩为正真的扁平状。 因此也使得泵体适用的设置空间受到限制。 [0003] However, the existing structural design makes the structure of the water inlet necessarily protrude from the outer surface of the pump body, so the thickness of the pump body is difficult to compress to a true flat shape. Therefore, the applicable installation space of the pump body is limited.
[0004] 有鉴于此, 本发明人遂针对上述现有技术, 特潜心研究并配合学理的运用, 尽 力解决上述之问题点, 即成为本发明人改良之目标。 [0004] In view of this, the present inventors focused on the above-mentioned prior art, especially concentrated research and the application of scientific theory, and tried their best to solve the above-mentioned problems, which became the goal of the present inventor's improvement.
[0005] 技术解本发明提供一种扁平水泵。 [0005] Technical Solution The present invention provides a flat water pump.
[0006] 本发明提供一种水泵, 其包括一扁形壳体及一叶轮。 扁形壳体内形成一汲水腔 且扁形壳体内嵌设有一对轴垫且容置有一轴承, 各轴垫分别形成一抵接面且该 对抵接面相向配置。 叶轮容置在汲水腔内, 叶轮包含一旋转轴杆, 旋转轴杆穿 过轴承, 旋转轴杆的二端分别形成一端面, 各端面分别抵接相对应的各轴垫的 抵接面。 当叶轮旋转时, 旋转轴杆分别与轴承的内侧面及该对轴垫的各抵接面 摩擦而形成三面摩擦的结构。 [0006] The present invention provides a water pump, which includes a flat shell and an impeller. A pumping cavity is formed in the flat shell, and a pair of shaft pads are embedded in the flat shell and a bearing is accommodated. Each shaft pad forms an abutting surface and the pair of abutting surfaces are arranged oppositely. The impeller is accommodated in the water pumping cavity. The impeller includes a rotating shaft passing through the bearing. Two ends of the rotating shaft respectively form one end surface, and each end surface abuts against the contact surface of the corresponding shaft pad. When the impeller rotates, the rotating shaft respectively rubs against the inner surface of the bearing and each abutting surface of the pair of shaft pads to form a three-sided friction structure.
[0007] 本发明的水泵, 其每一端面及相对应接触的抵接面之中, 其中之一为凸面且另 一为平面或凸面。 凸面呈弧面或平台状。 [0007] In the water pump of the present invention, among each end surface and the corresponding contact surface, one of them is convex and the other is flat or convex. The convex surface is curved or platform-shaped.
[0008] 本发明的水泵, 其扁形壳体包含堆叠配置的一座板以及一盖板, 该对轴垫分别 嵌设在盖板及座板, 叶轮容置在盖板与座板之间, 汲水腔形成在盖板上, 座板 上设有一定子线圈组, 且定子线圈组环绕旋转轴杆配置, 座板的一面有设有一 转轴腔, 一轴垫设置在转轴腔的底部, 且旋转轴杆穿入转轴腔, 座板的另一面 有设有环绕转轴腔的一环腔, 且定子线圈组容置在环腔内。 轴承嵌设在转轴腔 内, 且转轴腔的内侧壁与轴承的外侧壁相互嵌合。 [0008] In the water pump of the present invention, the flat housing includes a stacked seat plate and a cover plate, the pair of shaft pads are respectively embedded in the cover plate and the seat plate, and the impeller is accommodated between the cover plate and the seat plate. The water cavity is formed on the cover plate, the seat plate A certain sub-coil group is provided on the upper part, and the stator coil group is arranged around the rotating shaft. One side of the seat plate is provided with a shaft cavity, a shaft pad is arranged at the bottom of the shaft cavity, and the rotating shaft rod penetrates into the shaft cavity. On the other side there is a ring cavity surrounding the rotating shaft cavity, and the stator coil group is accommodated in the ring cavity. The bearing is embedded in the rotating shaft cavity, and the inner side wall of the rotating shaft cavity is fitted with the outer side wall of the bearing.
[0009] 本发明的水泵, 其中叶轮包含嵌合旋转轴杆的一转子, 且转子环绕旋转轴杆配 置, 转子包含一圆板, 旋转轴杆穿设在圆板的圆心, 圆板的一面开设有辐射状 配置的复数引流槽, 各引流槽的二端分别为一外端以及一内端, 且各外端分别 延伸至圆板的边缘, 圆板上在各内端分别开设有一穿孔, 各引流槽上分别罩设 有一导流盖, 其中叶轮包含一磁环, 磁环设置在转子上且环绕转轴杆。 [0009] In the water pump of the present invention, the impeller includes a rotor fitted with a rotating shaft, and the rotor is arranged around the rotating shaft, the rotor includes a circular plate, the rotating shaft passes through the center of the circular plate, and one side of the circular plate is provided There are a plurality of drainage grooves arranged radially. The two ends of each drainage groove are respectively an outer end and an inner end, and each outer end extends to the edge of the circular plate. The circular plate is provided with a perforation at each inner end. The drainage grooves are respectively covered with a guide cover, wherein the impeller includes a magnetic ring which is arranged on the rotor and surrounds the rotating shaft rod.
[0010] 本发明的水泵, 其扁形壳体内形成有一入水道及一出水道, 入水道及出水道分 别自扁形壳体的任一侧缘平行于扁形壳体延伸至连通汲水腔, 入水道连通汲水 腔的一端上较远离旋转轴杆的一侧之延伸线与汲水腔之外缘相切, 且出水道连 通汲水腔的一端上较远离旋转轴杆的一侧之延伸线与汲水腔之外缘相切。 [0010] In the water pump of the present invention, an inlet and an outlet are formed in the flat housing, and the inlet and the outlet respectively extend from any side edge of the flat housing and extend parallel to the flat housing to the connecting suction cavity, and the inlet The extension line on the side farther away from the rotating shaft on the end connected to the pumping cavity is tangent to the outer edge of the pumping cavity, and the extension line on the side farther away from the rotating shaft on the end of the outlet connected to the pumping cavity and The outer edge of the water draw cavity is tangent.
[0011] 本发明的水泵, 其抵接面设有一凹部, 凹部包含至少一环槽、 复数凹孔、 辐射 排列的复数直线槽或者辐射排列的复数曲线槽。 [0011] In the water pump of the present invention, the abutting surface is provided with a concave portion, and the concave portion includes at least one ring groove, a plurality of concave holes, a plurality of radially arranged linear grooves or a radially arranged plural curved grooves.
[0012] 本发明的水泵, 其中旋转轴杆的各端面设有一凹部, 凹部包含至少一环槽、 复 数凹孔、 辐射排列的复数直线槽或者辐射排列的复数曲线槽。 [0012] In the water pump of the present invention, each end surface of the rotating shaft is provided with a recess, and the recess includes at least one ring groove, a plurality of recesses, a plurality of radially arranged linear grooves or a radiantly arranged complex curved groove.
[0013] 本发明的水泵, 其中旋转轴杆与该对轴垫皆为陶瓷制成。 [0013] In the water pump of the present invention, the rotating shaft and the pair of shaft pads are both made of ceramic.
[0014] 本发明的水泵, 其中扁形壳体包含堆叠配置的一座板以及一盖板, 该对轴垫分 别嵌设在盖板及座板, 叶轮容置在盖板与座板之间, 汲水腔形成在盖板上, 座 板为金属材质, 座板一面有设有一转轴腔与复数固定单元及穿孔, 其中一轴垫 设置在转轴腔的底部, 且旋转轴杆穿入转轴腔, 座板设有一定子线圈组, 定子 线圈组外层包覆有一绝缘层且绝缘层与各固定单元以及轴承结合固定并延伸填 充于穿孔使穿孔密封, 定子线圈组电连接一通电导线, 通电导线受绝缘层包覆 并穿过穿孔接, 定子线圈组环绕旋转轴杆配置。 [0014] In the water pump of the present invention, the flat housing includes a stack of a seat plate and a cover plate, the pair of shaft pads are respectively embedded in the cover plate and the seat plate, and the impeller is accommodated between the cover plate and the seat plate. The water cavity is formed on the cover plate. The seat plate is made of metal. One side of the seat plate is provided with a rotating shaft cavity, a plurality of fixing units and perforations. One of the shaft pads is arranged at the bottom of the rotating shaft cavity, and the rotating shaft rod penetrates into the rotating shaft cavity. The board is provided with a certain sub-coil group, the outer layer of the stator coil group is covered with an insulating layer, and the insulating layer is combined with each fixed unit and the bearing to be fixed and extended to fill the perforation to seal the perforation. The stator coil group is electrically connected to an energized wire, The insulating layer is covered and passed through the perforation, and the stator coil group is arranged around the rotating shaft.
[0015] 本发明的水泵, 其旋转轴杆二端的各端面分别抵接相对应的各轴垫上的抵接面 。 当叶轮旋转时, 旋转轴杆分别与轴承的内侧面及该对轴垫的各抵接面接触且 摩擦而形成三面摩擦的稳定结构。 因此旋转轴杆的端部不需悬浮配置, 故能够 进一步压缩水泵的厚度。 [0015] In the water pump of the present invention, the end surfaces of the two ends of the rotating shaft respectively abut against the contact surfaces on the corresponding shaft pads. When the impeller rotates, the rotating shaft respectively contacts and rubs with the inner side surface of the bearing and each abutting surface of the pair of shaft pads to form a three-sided friction stable structure. Therefore, the end of the rotating shaft does not need to be suspended, so it can Further compress the thickness of the water pump.
问题的解决方案 The solution to the problem
发明的有益效果 The beneficial effects of the invention
对附图的简要说明 Brief description of the drawings
附图说明 Description of the drawings
[0016] 图 1 是本发明第一实施例之水泵之立体分解示意图; [0016] FIG. 1 is a three-dimensional exploded schematic view of the water pump according to the first embodiment of the present invention;
[0017] 图 2是本发明第一实施例之水泵之剖视图; [0017] FIG. 2 is a cross-sectional view of the water pump according to the first embodiment of the present invention;
[0018] 图 3 是本发明第一实施例之水泵的转子之立体示意图; [0018] FIG. 3 is a perspective view of the rotor of the water pump according to the first embodiment of the present invention;
[0019] 图 4至图 7 是本发明第一实施例之水泵的旋转轴杆之各种态样示意图; [0019] FIGS. 4 to 7 are schematic diagrams of various aspects of the rotating shaft of the water pump according to the first embodiment of the present invention;
[0020] 图 8至图 11 是本发明第一实施例之水泵的旋转轴杆的端面上的凹部之各种态样 示意图; [0020] FIGS. 8 to 11 are schematic views of various aspects of the recesses on the end surface of the rotating shaft of the water pump according to the first embodiment of the present invention;
[0021] 图 12至图 15是本发明第一实施例之水泵的轴垫的抵接面上的凹部之各种态样示 意图; [0021] FIGS. 12 to 15 are schematic diagrams of various aspects of the recesses on the abutting surface of the shaft pad of the water pump according to the first embodiment of the present invention;
[0022] 图 16及图 17是本发明第一实施例之水泵之使用状态示意图; [0022] FIGS. 16 and 17 are schematic diagrams of the use state of the water pump according to the first embodiment of the present invention;
[0023] 图 18是本发明第一实施例之水泵的转子之另一态样示意图; [0023] FIG. 18 is a schematic view of another aspect of the rotor of the water pump according to the first embodiment of the present invention;
[0024] 图 19是本发明第一实施例之水泵的入水道及出水道之另一配置示意图; [0024] FIG. 19 is another configuration diagram of the inlet and outlet of the water pump according to the first embodiment of the present invention;
[0025] 图 20是本发明第二实施例之水泵之剖视图; [0025] FIG. 20 is a cross-sectional view of a water pump according to a second embodiment of the present invention;
[0026] 图 21是本发明第二实施例之水泵座板之示意图; [0026] FIG. 21 is a schematic diagram of a water pump seat plate of a second embodiment of the present invention;
[0027] 图中各符号说明: [0027] Explanation of each symbol in the figure:
[0028] 液滴, 100 -扁形壳体, 101-汲水腔, 102 -入水道, 103 -出水道, [0028] droplet, 100-flat shell, 101-water draw cavity, 102-inlet, 103-outlet,
[0029] 110-座板, 111-转轴腔, 112 -环腔, 113 -固定单元, 114 [0029] 110-seat plate, 111-shaft cavity, 112-ring cavity, 113-fixed unit, 114
-穿孔, 120-盖板, 200-叶轮, 210 -旋转轴杆, 211/212 -端面, 213 -凹部, 220 -转 子, 221-圆板, 230 -引流槽, 231-外端, 232 -内端, 233 -穿孔, 240 -导流盖, 250- 磁环, 310/320-轴垫, 311/321 -抵接面, 312 -凹部, 330 -轴承, 331-凹部, 400 -定 子线圈组, 401 -绝缘层, 402 -通电导线。 -Perforated, 120-cover, 200-impeller, 210 -rotating shaft, 211/212 -end face, 213 -recess, 220 -rotor, 221-circular plate, 230 -drainage groove, 231-outer end, 232 -inner End, 233-perforation, 240-guide cover, 250-magnetic ring, 310/320-shaft pad, 311/321-abutment surface, 312-recess, 330-bearing, 331-recess, 400-stator coil assembly, 401-insulation layer, 402-energized wire.
发明实施例 Invention embodiment
本发明的实施方式 [0030] 参阅图 1至图 3, 本发明之第一实施例提供一种水泵, 其包括一扁形壳体 100以 及一叶轮 200。 扁形壳体 100内形成一汲水腔 101且扁形壳体 100内嵌设有一对轴 垫 310/320, 各轴垫 310/320分别形成一抵接面 311/321且该对抵接面 311/321相向 配置。 Embodiments of the invention [0030] Referring to FIGS. 1 to 3, a first embodiment of the present invention provides a water pump, which includes a flat housing 100 and an impeller 200. A pumping cavity 101 is formed in the flat housing 100 and a pair of shaft pads 310/320 are embedded in the flat housing 100. Each of the shaft pads 310/320 respectively forms an abutting surface 311/321 and the pair of abutting surfaces 311/ 321 facing configuration.
[0031] 扁形壳体 100包含堆叠配置的一座板 110以及一盖板 120, 该对轴垫 310/320分别 嵌设在盖板 120及座板 110, 汲水腔 101形成在盖板 120上。 座板 110上设有一定子 线圈组 400, 座板 110的一面有设有一转轴腔 111, 其中一轴垫 310/320设置在转轴 腔 111的底部。 座板 110的另一面有设有环绕转轴腔 111的一环腔 112, 且定子线 圈组 400容置在环腔 112内。 转轴腔 111内嵌设有一轴承 330, 座板 110较佳地为塑 胶制成, 藉由包覆射出成形的方式将轴承 330嵌入转轴腔 111, 转轴腔 111的内侧 壁与轴承 330的外侧壁相互嵌合以避免轴承 330脱落。 轴承 330的一端较佳地略凸 出于座板 110, 藉此能够避免座板 110成形时在座板 110与轴承 330的表面接处形 成毛边。 [0031] The flat housing 100 includes a stack of a base plate 110 and a cover plate 120, the pair of shaft pads 310/320 are embedded in the cover plate 120 and the base plate 110, respectively, and the drain cavity 101 is formed on the cover plate 120. The seat plate 110 is provided with a certain sub-coil group 400, and one side of the seat plate 110 is provided with a rotating shaft cavity 111, and a shaft pad 310/320 is arranged at the bottom of the rotating shaft cavity 111. An annular cavity 112 surrounding the rotating shaft cavity 111 is provided on the other surface of the seat plate 110, and the stator coil assembly 400 is accommodated in the annular cavity 112. A bearing 330 is embedded in the shaft cavity 111. The seat plate 110 is preferably made of plastic. The bearing 330 is embedded in the shaft cavity 111 by coating and injection molding. The inner side wall of the shaft cavity 111 and the outer side wall of the bearing 330 are mutually Fitting prevents the bearing 330 from falling off. One end of the bearing 330 preferably slightly protrudes from the seat plate 110, so as to avoid the formation of burrs on the surface of the seat plate 110 and the bearing 330 when the seat plate 110 is formed.
[0032] 叶轮 200容置在汲水腔 101内而因此容置在盖板 120与座板 110之间。 叶轮 200包 含一旋转轴杆 210以及一转子 220。 旋转轴杆 210的二端分别形成一端面 211/212, 旋转轴杆 210穿入转轴腔 111且旋转轴杆 210穿过轴承 330, 且各端面 211/212分别 抵接相对应的各抵接面 311/321。 转子上设置有一磁环 250, 磁环 250可以是嵌设 在转子 220上的环状磁性材料, 或者转子 220本身也可以为磁导材料制成而使转 子 220的至少一部分构成磁环 250。 定子线圈组 400环绕旋转轴杆 210配置, 定子 线圈组 400与磁环 250相互穿套且定子线圈组 400与磁环 250间隔配置, 与本实施 例中, 定子线圈组 400与磁环 250之间更进一步藉由座板 110分隔。 [0032] The impeller 200 is accommodated in the pumping cavity 101 and is therefore accommodated between the cover plate 120 and the seat plate 110. The impeller 200 includes a rotating shaft 210 and a rotor 220. The two ends of the rotating shaft 210 respectively form one end surface 211/212, the rotating shaft 210 penetrates into the rotating shaft cavity 111 and the rotating shaft 210 passes through the bearing 330, and each end surface 211/212 respectively abuts the corresponding abutting surfaces 311/321. A magnetic ring 250 is provided on the rotor. The magnetic ring 250 may be a ring-shaped magnetic material embedded on the rotor 220, or the rotor 220 itself may be made of a magnetic conductive material so that at least a part of the rotor 220 constitutes the magnetic ring 250. The stator coil group 400 is arranged around the rotating shaft 210, the stator coil group 400 and the magnetic ring 250 are inserted into each other, and the stator coil group 400 and the magnetic ring 250 are arranged at intervals. In this embodiment, between the stator coil group 400 and the magnetic ring 250 It is further separated by the seat plate 110.
[0033] 各端面 211/212及相对应的各抵接面 311/321的其中之一为凸面且另一为平面, 本发明不限定凸面的形式, 其可以配合需求而配置不同形式的凸面例如可以是 图 4或图 7所示的弧面, 或是图 6所示具有圆角外缘的平台状凸面, 或是图 5所示 具有切角外缘的平台状凸面。 例如图 4至图 6所示, 端面 211/212为凸面且其接触 的抵接面 311/321为平面, 或者图 7所示抵接面 311/321为凸面且其接触的端面 211/ 212为平面。 藉此使得旋转轴杆 210二端面 211/212与摩擦轴垫 310/320之间为点或 微小面积接触以降底二者之间的摩擦力。 二个相异材料的物件相互接触磨擦时 , 较硬者会磨损较软者, 本实施例中旋转轴杆 210与该对轴垫 310/320较佳地可以 为相同材料制成能够减缓各者的磨损以延长零件寿命。 如图 8至图 11所示, 本实 施例中仅以旋转轴杆 210的其中一端面 211为例说明, 旋转轴杆 210的端面 211可 设有凹部 213以利于工作流体进入旋转轴杆 210的端面 211与相接触的轴垫 310之 间以达润滑之效, 在工作流体润滑的条件下, 旋转轴杆 210与接触的轴垫 310/320 之间的摩擦系数可以达到 0.05以下。 凹部 213具体而言可以为孔或是槽, 但本发 明不限定凹部 213的形式, 例如其可以为图 8所示的环槽、 图 9所示的凹孔、 图 10 所示的辐射排列直线槽或是图 11所示的辐射排列曲线槽。 [0033] One of the end surfaces 211/212 and the corresponding abutment surfaces 311/321 is a convex surface and the other is a flat surface. The present invention does not limit the form of the convex surface, and it can be configured with different forms of convex surface according to requirements. It can be the curved surface shown in FIG. 4 or FIG. 7, or the platform-shaped convex surface with rounded outer edges shown in FIG. 6, or the platform-shaped convex surface with chamfered outer edges shown in FIG. For example, as shown in FIGS. 4 to 6, the end surface 211/212 is a convex surface and the contact surface 311/321 is a flat surface, or the contact surface 311/321 shown in FIG. 7 is a convex surface and the contact end surface 211/212 is flat. In this way, the two end surfaces 211/212 of the rotating shaft 210 and the friction pad 310/320 are in point or small area contact to reduce the friction between the two. When two objects of dissimilar materials touch and rub each other The harder ones will wear out the softer ones. In this embodiment, the rotating shaft 210 and the pair of shaft pads 310/320 can preferably be made of the same material to reduce the wear of each and prolong the life of the parts. As shown in FIGS. 8 to 11, in this embodiment, only one end surface 211 of the rotating shaft 210 is taken as an example. The end surface 211 of the rotating shaft 210 may be provided with a recess 213 to facilitate the working fluid to enter the rotating shaft 210. The end surface 211 and the contacting shaft pad 310 are lubricated. Under the condition of working fluid lubrication, the friction coefficient between the rotating shaft 210 and the contacting shaft pad 310/320 can reach 0.05 or less. Specifically, the recess 213 may be a hole or a groove, but the present invention does not limit the form of the recess 213. For example, it may be a ring groove shown in FIG. 8, a recessed hole shown in FIG. 9, or a radial arrangement line shown in FIG. The groove or the radially arranged curved groove shown in FIG. 11.
[0034] 如图 12至图 15所示, 本实施例中仅以其中一轴垫 310的抵接面 311为例说明, 轴 垫 310的抵接面 311上可设有凹部 312以利于工作流体进入轴垫 310与相接触的旋 转轴杆 210的端面 211之间以达润滑之效。 凹部 312具体而言可以为孔或是槽, 但 本发明不限定凹部 321的形式, 例如其可以为图 12所示的环槽、 图 13所示的凹孔 、 图 14所示的辐射排列直线槽或是图 15所示的辐射排列曲线槽。 [0034] As shown in FIGS. 12 to 15, in this embodiment, only the abutting surface 311 of one of the shaft pads 310 is taken as an example, and the abutting surface 311 of the shaft pad 310 may be provided with a recess 312 to facilitate the working fluid It enters between the shaft pad 310 and the end surface 211 of the rotating shaft 210 that is in contact to achieve lubrication. Specifically, the recess 312 may be a hole or a groove, but the present invention is not limited to the form of the recess 321, which may be, for example, as shown in FIG ring groove 12, as shown in FIG recesses 13, 14 radially arranged in a straight line as shown in FIG. The groove or the radially arranged curved groove shown in FIG. 15.
[0035] 于本实施例中, 较佳地, 旋转轴杆 210、 轴垫 310/320以及轴承 330同为陶瓷材 料制成, 且其陶瓷材料较佳地可以为氮化桂 (Si3N4)、 碳化硅 (SiC)、 碳化钛 (TiC) [0035] In this embodiment, preferably, the rotating shaft 210, the shaft pad 310/320, and the bearing 330 are all made of ceramic materials, and the ceramic materials may preferably be Si3N4, carbonized Silicon (SiC), Titanium Carbide (TiC)
、 氧化锆 (Zr02)、 氧化铝 (A1203)及纤维增强玻璃与玻璃陶瓷基复合材料等。 陶 瓷制的轴承 330具有较长的使用寿命以较高的转速上限, 适用于高速和超高速、 高精密设备。 除此以外, 陶瓷材料耐高温、 耐腐蚀、 绝缘, 其可适用的领域相 当广泛应。 再者, 陶瓷制的旋转轴杆 210、 轴垫 310/320、 轴承 330其表面粗糙度 可达 0.005微米, 故摩擦力相当微小。 , Zirconia (Zr02), Alumina (A1203) and fiber reinforced glass and glass ceramic matrix composite materials. The ceramic bearing 330 has a long service life and a high upper speed limit, which is suitable for high-speed, ultra-high-speed and high-precision equipment. In addition, ceramic materials are resistant to high temperature, corrosion, and insulation, and their applicable fields are quite wide. Furthermore, the surface roughness of the ceramic rotating shaft 210, the shaft pad 310/320, and the bearing 330 can reach 0.005 microns, so the friction force is quite small.
[0036] 参阅图 1至图 3及图 16至图 17, 转子 220环绕旋转轴杆 210配置。 具体而言, 转子 220包含一圆板 221, 旋转轴杆 210穿设在圆板 221的圆心且与圆板 221藉由包覆射 出成形的方式嵌合固定, 圆板 221的一面开设有辐射状配置的复数引流槽 230, 各引流槽 230的二端分别为一外端 231以及一内端 232, 且各外端 231分别延伸至 圆板 221的边缘。 圆板 221上在各内端 232分别开设有一穿孔 233。 叶轮 200沉侵在 汲水腔 101内的工作流体 (图未示)中, 圆板 221上开设穿孔 233有利于将工作流体 导入各引流槽 230内再由离心力与压力进入出水道 103。 [0036] Referring to FIGS. 1 to 3 and FIGS. 16 to 17, the rotor 220 is arranged around the rotating shaft 210. Specifically, the rotor 220 includes a circular plate 221. The rotating shaft 210 penetrates the center of the circular plate 221 and is fitted and fixed with the circular plate 221 by coating and injection molding. The circular plate 221 is provided with a radial shape on one side. A plurality of drainage grooves 230 are configured, and two ends of each drainage groove 230 are an outer end 231 and an inner end 232, and each outer end 231 extends to the edge of the circular plate 221, respectively. Each inner end 232 of the circular plate 221 is provided with a perforation 233 respectively. The impeller 200 sinks into the working fluid (not shown in the figure) in the pumping cavity 101. The circular plate 221 is provided with perforations 233 to facilitate the working fluid to be introduced into the drainage grooves 230 and then into the outlet 103 by centrifugal force and pressure.
[0037] 扁形壳体 100的厚度之尺度 (scale)远小于其长宽之尺度, 故整体可将扁形壳体 10 0视为平板状。 扁形壳体 100内形成有一入水道 102及一出水道 103, 入水道 102及 出水道 103分别形成在盖板 120, 且入水道 102的一端及出水道 103的一端分别位 于扁形壳体 100的任一侧缘。 入水道 102及出水道 103分别平行于扁形壳体 100延 伸, 入水道 102的另一端及出水道 103的另一端分别延伸至连通汲水腔 101。 于本 实施例中, 入水道 102及出水道 103分别连通扁形壳体 100的同一侧缘且分别直线 延伸至连通汲水腔 101, 但本发明不以此为限。 依据水泵配置空间的不同, 入水 道 102及出水道 103也可以如图 19所示分别连通扁形壳体 100的相异两侧缘且分别 可选择性地直线或弯折延伸至连通汲水腔 101。 入水道 102连通汲水腔 101的一端 上较远离旋转轴杆 210的一侧之延伸线与汲水腔 101之外缘相切, 且出水道 103连 通该汲水腔 101的一端上较远离旋转轴杆 210的一侧之延伸线与汲水腔 101之外缘 相切。 藉此使得由入水道 102流入汲水腔 101的工作流体能够完全被转子 220吸入 而达最佳的泵送效率。 处于入水道 102附近的引流槽 230对准入水道 102, 工作流 体易于由入水道 102进入引流槽 230。 处于出水道 103附近的引流槽 230对准出水 道 103, 工作流体在离心力与压力作用下易于排出至出水道 103。 [0037] The thickness scale of the flat housing 100 is much smaller than the length and width scale, so the flat housing 10 can be integrated 0 is considered flat. An inlet 102 and an outlet 103 are formed in the flat housing 100. The inlet 102 and the outlet 103 are respectively formed on the cover 120, and one end of the inlet 102 and one end of the outlet 103 are respectively located at any of the flat housing 100. Side edge. The water inlet 102 and the water outlet 103 respectively extend parallel to the flat housing 100, and the other end of the water inlet 102 and the other end of the water outlet 103 respectively extend to the water suction cavity 101. In this embodiment, the water inlet 102 and the water outlet 103 respectively communicate with the same side edge of the flat housing 100 and respectively extend linearly to communicate with the water suction cavity 101, but the present invention is not limited to this. Depending on the water pump configuration space, the water inlet 102 and the outlet 103 may also be connected to the different two sides of the flat housing 100 as shown in FIG. 19, and may be selectively extended straight or bent to communicate with the water pumping cavity 101. . The extension line on the side of the inlet channel 102 that is connected to the water pumping cavity 101 farther away from the rotating shaft 210 is tangent to the outer edge of the water pumping cavity 101, and the outlet channel 103 is connected to the water pumping cavity 101 and is farther away from the rotation The extension line on one side of the shaft 210 is tangent to the outer edge of the water pumping cavity 101. In this way, the working fluid flowing from the inlet channel 102 into the water suction chamber 101 can be completely sucked by the rotor 220 to achieve the best pumping efficiency. The drainage groove 230 near the water inlet 102 is aligned with the water inlet 102, and the working fluid can easily enter the drainage groove 230 from the water inlet 102. The drainage groove 230 near the water outlet 103 is aligned with the water outlet 103, and the working fluid is easily discharged to the water outlet 103 under the action of centrifugal force and pressure.
[0038] 叶轮 200旋转时在入水道 102及出水道 103之间的汲水腔 101中建立压力差, 使得 流入入水道 102内的工作流体压力大于出水道 103内的工作流体压力, 藉此驱使 入水道 102内的工作流体通过汲水腔 101向出水道 103流动, 流动的工作流体形成 在本发明的水泵内流动的复数液滴 11-18= [0038] When the impeller 200 rotates, a pressure difference is established in the suction cavity 101 between the inlet 102 and the outlet 103, so that the pressure of the working fluid flowing into the inlet 102 is greater than the pressure of the working fluid in the outlet 103, thereby driving The working fluid in the inlet channel 102 flows to the outlet channel 103 through the suction chamber 101, and the flowing working fluid forms a plurality of droplets flowing in the water pump of the present invention 11-18=
[0039] 液滴 11靠近出水道 103, 叶轮 200旋转而对液滴 11施力驱使液滴 11流向出水道 10 3内的低压区。 叶轮 200旋转而对液滴 12施力在使液滴 12加速流向出水道 103排水 , 叶轮 200旋转而对液滴 13施力在使液滴 13进一步加速流向出水道 103排水。 液 滴 14及液滴 15皆为其所在引流槽 230排水至出水道 103后的残馀工作流体, 因大 部分工作流体通过出水道 103流出, 从而让其所在引流槽 230内形成负压空间。 液滴 16及液滴 17皆靠近入水道 102, 因其所在引流槽 230内存在负压空间, 工作 流体在大气压作用下流入水道 102内的工作流体开始进入液滴 16及液滴 17所在的 引流槽 230。 液滴 18为引流槽 230内满载的工作流体, 叶轮 200旋转而将其运转到 液滴 11的位置。 叶轮 200旋转重复上述循环而作功使工作流体受到压力差从入水 道 102泵送到出水道 103。 [0040] 各引流槽 230上也可以如图 18所示分别罩设有一导流盖 240, 导流盖 240有助于 避免通过引流槽 230的工作流体损失动能, 让工作流体具更高的压力与离心力, 从而增加水泵扬程。 [0039] The droplet 11 is close to the outlet channel 103, and the impeller 200 rotates to force the droplet 11 to drive the droplet 11 to the low pressure area in the outlet channel 103. The impeller 200 rotates to force the droplet 12 to accelerate the flow of the droplet 12 to the outlet channel 103 to discharge, and the impeller 200 rotates to force the droplet 13 to further accelerate the flow of the droplet 13 to the outlet channel 103 to discharge. Both the droplet 14 and the droplet 15 are the residual working fluid after the drainage tank 230 where they are drained to the outlet channel 103. Since most of the working fluid flows out through the outlet channel 103, a negative pressure space is formed in the drainage channel 230 where they are located. Both the droplet 16 and the droplet 17 are close to the inlet channel 102. Because there is a negative pressure space in the drainage groove 230 where they are located, the working fluid that flows into the channel 102 under atmospheric pressure begins to enter the drainage where the droplets 16 and 17 are located.槽230. The droplet 18 is the working fluid full of the drainage tank 230, and the impeller 200 rotates to drive it to the position of the droplet 11. The impeller 200 rotates to repeat the above cycle to perform work to pump the working fluid from the inlet 102 to the outlet 103 under the pressure difference. [0040] Each drainage groove 230 may also be covered with a diversion cover 240 as shown in FIG. 18. The diversion cover 240 helps prevent the working fluid passing through the drainage groove 230 from losing kinetic energy, so that the working fluid has a higher pressure. And centrifugal force, thereby increasing the pump head.
[0041] 本发明的水泵, 其旋转轴杆 210二端的各端面 211/212分别抵接相对应的各轴垫 [0041] In the water pump of the present invention, the end surfaces 211/212 of the two ends of the rotating shaft 210 respectively abut against the corresponding shaft pads
310/320上的抵接面 311/321。 当叶轮 200旋转时, 旋转轴杆 210分别与轴承 330的 内侧面及该对轴垫 310/320的各抵接面 311/321接触且摩擦而形成三面摩擦的稳定 结构。 因此旋转轴杆 210的端部不需悬浮配置, 故能够进一步压缩水泵的厚度。 The abutment surface 311/321 on 310/320. When the impeller 200 rotates, the rotating shaft 210 respectively contacts and rubs the inner side surface of the bearing 330 and the contact surfaces 311/321 of the pair of shaft pads 310/320 to form a three-sided frictional stable structure. Therefore, the end of the rotating shaft 210 does not need to be suspended, so the thickness of the water pump can be further reduced.
[0042] 请参阅图 20和图 21所示本发明的第二实施例, 本实施例的水泵之特征大致与前 一实施例近似, 相同之处在此不另赘述。 [0042] Please refer to the second embodiment of the present invention shown in FIG. 20 and FIG. 21. The characteristics of the water pump of this embodiment are roughly similar to those of the previous embodiment, and the similarities are not described here.
[0043] 本实施例中, 图 20与图 2所示的第一实施例相异之处在于, 座板 110为金属材质 制成, 座板 110—面有设有转轴腔 111与复数固定单元 113及穿孔 114, 一轴垫 320 设置在转轴腔 111的底部, 且旋转轴杆 210穿入转轴腔 111, 座板 110设有定子线 圈组 400, 定子线圈组 400外层包覆有绝缘层 401且绝缘层 401能与各固定单元 113 以及轴承 330结合固定并延伸填充于穿孔 104使穿孔 104密封, 该定子线圈组 400 电连接一通电导线 402, 通电导线 402受绝缘层 400包覆并穿过穿孔 114与外部电 源(图未示)连接, 定子线圈组 400环绕旋转轴杆 210配置。 [0043] In this embodiment, FIG. 20 is different from the first embodiment shown in FIG. 2 in that the seat plate 110 is made of a metal material, and the seat plate 110 has a shaft cavity 111 and a plurality of fixing units on its surface. 113 and perforation 114, a shaft pad 320 is arranged at the bottom of the shaft cavity 111, and the rotating shaft 210 penetrates into the shaft cavity 111, the seat plate 110 is provided with a stator coil assembly 400, and the outer layer of the stator coil assembly 400 is covered with an insulating layer 401 In addition, the insulating layer 401 can be combined with each fixing unit 113 and the bearing 330 to be fixed and extended to fill the through hole 104 to seal the through hole 104. The stator coil assembly 400 is electrically connected to an energized wire 402, and the energized wire 402 is covered by the insulating layer 400 and passes through The through hole 114 is connected to an external power source (not shown), and the stator coil assembly 400 is arranged around the rotating shaft 210.
[0044] 本实施例之特点在于透过座板 110为金属材质制作而成能够有效提升水泵的结 构强度; 将定子线圈组 400外层包覆绝缘层 401并且绝缘层 401跟座板 110上的各 固定单元结合后, 能够使定子线圈组 400即使位于跟转轴腔 111同一面, 也能够 因为绝缘层 401的包覆可避免接触到液体而损坏, 其中, 绝缘层 401可以透过模 内射出的方式将定子线圈组 400、 各固定单元 113、 轴承 330以及通电导线 402— 同固定结合在一起, 并且进一步将绝缘层 400延伸填充于穿孔 104内, 即使定子 线圈组 400设置在水泵内部, 也可透过通电导线 402与外部电源电性连接而能获 得工作电力正常工作。 绝缘层 401材料可以为塑胶、 AB胶、 橡胶或硅胶等材料, 可依使用者需求选择。 [0044] The feature of this embodiment is that the base plate 110 is made of a metal material to effectively improve the structural strength of the water pump; the outer layer of the stator coil assembly 400 is covered with the insulating layer 401 and the insulating layer 401 is connected to the base plate 110 After the fixing units are combined, even if the stator coil assembly 400 is located on the same surface as the shaft cavity 111, it can also avoid damage due to contact with liquid due to the coating of the insulating layer 401. The insulating layer 401 can be injected through the mold. The stator coil group 400, the fixing units 113, the bearing 330, and the energized wire 402 are combined together with the fixing method, and the insulating layer 400 is further extended and filled in the perforation 104. Even if the stator coil group 400 is arranged inside the water pump, it can By electrically connecting the energized wire 402 to an external power source, working power can be obtained for normal operation. The material of the insulating layer 401 can be plastic, AB glue, rubber or silicone, etc., which can be selected according to the needs of users.
[0045] 以上所述仅为本发明之较佳实施例, 非用以限定本发明之专利范围, 其他运用 本发明之专利精神之等效变化, 均应俱属本发明之专利范围。 [0045] The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Other equivalent changes using the patent spirit of the present invention should all fall within the patent scope of the present invention.
[0046] 对于本领域技术人员而言, 显然本发明不限于上述示范性实施例的细节, 而且 在不背离本发明的精神或基本特征的情况下, 能够以其他的具体形式实现本发 明。 因此, 无论从哪一点来看, 均应将实施例看作是示范性的, 而且是非限制 性的, 本发明的范围由所附权利要求而不是上述说明限定, 因此旨在将落在权 利要求的等同要件的含义和范围内的所有变化囊括在本发明内。 不应将权利要 求中的任何附图标记视为限制所涉及的权利要求。 [0046] For those skilled in the art, it is obvious that the present invention is not limited to the details of the foregoing exemplary embodiments, and The present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the foregoing description, and therefore it is intended to fall into the claims. All changes within the meaning and scope of equivalent elements of are included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0047] 在本发明的描述中, 需要理解的是, 术语“中心”、 “纵向”、 “横向”、 “上”、 “下 ”、 “前”、 “后”、 “左”、 “右”、 “竖直”、 “水平”、 “顶”、 “底”、 “内”、 “外”等指示 的方位或位置关系为基于附图所示的方位或位置关系, 仅是为了便于描述本发 明创造和简化描述, 而不是指示或暗示所指的装置或元件必须具有特定的方位 、 以特定的方位构造和操作, 因此不能理解为对本发明的限制。 此外, 术语“第 “第二”等仅用于描述目的, 而不能理解为指示或暗示相对重要性或者隐含 指明所指示的技术特征的数量。 由此, 限定有“第一”、 “第二”等的特征可以明示 或者隐含地包括一个或者更多个该特征。 在本发明的描述中, 除非另有说明, “ 多个”的含义是两个或两个以上。 [0047] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right" "," "vertical", "horizontal", "top", "bottom", "inner", "outer" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for ease of description The present invention creates and simplifies the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "second" and so on are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, the terms "first" and "second" The features such as “two” may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, “multiple” means two or more.
[0048] 此外, 应当理解, 虽然本说明书按照实施方式加以描述, 但并非每个实施方式 仅包含一个独立的技术方案, 说明书的这种叙述方式仅仅是为清楚起见, 本领 域技术人员应当将说明书作为一个整体, 各实施例中的技术方案也可以经适当 组合, 形成本领域技术人员可以理解的其他实施方式。 [0048] In addition, it should be understood that although this specification is described in accordance with the implementation manners, not each implementation manner includes only an independent technical solution. This narration in the specification is only for clarity, and those skilled in the art should refer to the specification As a whole, the technical solutions in the embodiments can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
[0049] [0049]

Claims

权利要求书 Claims
[权利要求 1] 1.一种水泵, 包括: [Claim 1] 1. A water pump, comprising:
一扁形壳体, 该扁形壳体内形成一汲水腔且该扁形壳体内嵌设有一对 轴垫且容置有一轴承, 各该轴垫分别形成一抵接面且该对抵接面相向 配置; 以及 A flat housing formed with a suction cavity and a pair of shaft pads embedded in the flat housing and containing a bearing, each of the shaft pads respectively forming an abutting surface and the pair of abutting surfaces are arranged oppositely ; as well as
一叶轮, 容置在该汲水腔内, 该叶轮包含一旋转轴杆, 该旋转轴杆穿 过该轴承, 该旋转轴杆的二端分别形成一端面, 各端面分别抵接相对 应的各该轴垫的该抵接面, An impeller is housed in the water pumping cavity, the impeller includes a rotating shaft, the rotating shaft passes through the bearing, two ends of the rotating shaft respectively form one end surface, and each end surface abuts against the corresponding one The abutting surface of the shaft pad,
其中, 当该叶轮旋转时, 该旋转轴杆分别与该轴承的内侧面及该对轴 垫的各该抵接面摩擦而形成三面摩擦的结构。 Wherein, when the impeller rotates, the rotating shaft respectively rubs against the inner side surface of the bearing and each abutting surface of the pair of shaft pads to form a three-sided friction structure.
[权利要求 2] 2.根据权利要求 1所述的水泵, 其特征在于: 其中每一该端面及相对 应接触的抵接面之中, 其中之一为凸面且另一为平面或凸面。 [Claim 2] 2. The water pump according to claim 1, characterized in that: in each of the end surface and the corresponding contact surface, one of them is convex and the other is flat or convex.
[权利要求 3] 3.根据权利要求 2所述的水泵, 其特征在于: 其中该凸面呈弧面或平 台状。 [Claim 3] 3. The water pump according to claim 2, wherein the convex surface is arcuate or flat.
[权利要求 4] 4.根据权利要求 1所述的水泵, 其特征在于: 其中该扁形壳体包含堆 叠配置的一座板以及一盖板, 该对轴垫分别嵌设在该盖板及该座板, 该叶轮容置在该盖板与该座板之间, 该汲水腔形成在该盖板上, 该座 板上设有一定子线圈组, 且该定子线圈组环绕该旋转轴杆配置, 该座 板的一面有设有一转轴腔, 一该轴垫设置在该转轴腔的底部, 且该旋 转轴杆穿入该转轴腔, 该座板的另一面有设有环绕该转轴腔的一环腔 , 且该定子线圈组容置在该环腔内。 [Claim 4] 4. The water pump according to claim 1, wherein the flat housing includes a base plate and a cover plate in a stacked configuration, and the pair of shaft pads are respectively embedded in the cover plate and the base Plate, the impeller is accommodated between the cover plate and the seat plate, the pumping cavity is formed on the cover plate, the seat plate is provided with a certain sub-coil group, and the stator coil group is arranged around the rotating shaft One side of the seat plate is provided with a rotating shaft cavity, the shaft pad is arranged at the bottom of the rotating shaft cavity, and the rotating shaft rod penetrates into the rotating shaft cavity, and the other side of the seat plate is provided with a shaft surrounding the rotating shaft cavity. A ring cavity, and the stator coil group is accommodated in the ring cavity.
[权利要求 5] 5.根据权利要求 4所述的水泵, 其特征在于: 其中该轴承嵌设在该转 轴腔内, 且该转轴腔的内侧壁与该轴承的外侧壁相互嵌合。 [Claim 5] 5. The water pump of claim 4, wherein the bearing is embedded in the shaft cavity, and the inner wall of the shaft cavity and the outer wall of the bearing are fitted with each other.
[权利要求 6] 6.根据权利要求 1所述的水泵, 其特征在于: 其中该叶轮包含嵌合该 旋转轴杆的一转子, 且该转子环绕该旋转轴杆配置, 该转子包含一圆 板, 该旋转轴杆穿设在该圆板的圆心, 该圆板的一面开设有辐射状配 置的复数引流槽, 各引流槽的二端分别为一外端以及一内端, 且各该 外端分别延伸至该圆板的边缘, 该圆板上在各该内端分别开设有一穿 孔, 各该引流槽上分别罩设有一导流盖, 其中该叶轮包含一磁环, 该 磁环设置在该转子上且环绕该转轴杆。 [Claim 6] 6. The water pump of claim 1, wherein the impeller includes a rotor fitted with the rotating shaft, and the rotor is arranged around the rotating shaft, and the rotor includes a circular plate The rotating shaft rod penetrates the center of the circular plate, one surface of the circular plate is provided with a plurality of drainage grooves arranged radially, and the two ends of each drainage groove are an outer end and an inner end, and each of the outer ends Respectively extend to the edge of the circular plate, and each inner end of the circular plate is provided with a through hole Each of the drainage grooves is respectively covered with a guide cover, wherein the impeller includes a magnetic ring which is arranged on the rotor and surrounds the rotating shaft rod.
[权利要求 7] 7.根据权利要求 1所述的水泵, 其中该扁形壳体内形成有一入水道及 一出水道, 该入水道及该出水道分别自该扁形壳体的任一侧缘平行于 该扁形壳体延伸至连通该汲水腔, 该入水道连通该汲水腔的一端上较 远离该旋转轴杆的一侧之延伸线与该汲水腔之外缘相切, 且该出水道 连通该汲水腔的一端上较远离该旋转轴杆的一侧之延伸线与该汲水腔 之外缘相切。 [Claim 7] 7. The water pump according to claim 1, wherein an inlet and an outlet are formed in the flat shell, and the inlet and the outlet are parallel to each side edge of the flat shell. The flat shell extends to communicate with the water pumping cavity, the extension line of the side farther from the rotating shaft on one end of the water inlet communicating with the water pumping cavity is tangent to the outer edge of the water pumping cavity, and the water outlet channel An extension line on one end connected to the water pumping cavity that is farther from the rotating shaft is tangent to the outer edge of the water pumping cavity.
[权利要求 8] 8.根据权利要求 1所述的水泵, 其特征在于: 其中该抵接面设有一凹 部, 该凹部包含至少一环槽、 复数凹孔、 辐射排列的复数直线槽或者 辐射排列的复数曲线槽。 [Claim 8] 8. The water pump of claim 1, wherein: the abutting surface is provided with a recess, the recess including at least one ring groove, a plurality of recesses, a plurality of radially arranged linear grooves or a radiating arrangement Of complex curve grooves.
[权利要求 9] 9.根据权利要求 1所述的水泵, 其特征在于: 其中该旋转轴杆的各该 端面设有一凹部, 该凹部包含至少一环槽、 复数凹孔、 辐射排列的复 数直线槽或者辐射排列的复数曲线槽。 [Claim 9] The water pump according to claim 1, wherein: each of the end faces of the rotating shaft is provided with a recess, the recess including at least one ring groove, a plurality of recessed holes, and a plurality of straight lines arranged in radiation Grooves or complex curved grooves arranged radially.
[权利要求 10] 10.根据权利要求 1所述的水泵, 其特征在于: 其中该旋转轴杆与该对 轴垫皆为陶瓷制成。 [Claim 10] 10. The water pump of claim 1, wherein the rotating shaft and the pair of shaft pads are both made of ceramic.
[权利要求 11] 11.根据权利要求 1所述的水泵, 其特征在于: 其中该扁形壳体包含堆 叠配置的一座板以及一盖板, 该对轴垫分别嵌设在该盖板及该座板, 该叶轮容置在该盖板与该座板之间, 该汲水腔形成在该盖板上, 该座 板为金属材质, 该座板一面有设有一转轴腔与复数固定单元及穿孔, 其中一该轴垫设置在该转轴腔的底部, 且该旋转轴杆穿入该转轴腔, 该座板设有一定子线圈组, 该定子线圈组外层包覆有一绝缘层且该绝 缘层与各该固定单元以及该轴承结合固定并延伸填充于该穿孔使该穿 孔密封, 该定子线圈组电连接一通电导线, 该通电导线受该绝缘层包 覆并穿过该穿孔接, 该定子线圈组环绕该旋转轴杆配置。 [Claim 11] 11. The water pump according to claim 1, wherein the flat housing includes a base plate and a cover plate in a stacked configuration, and the pair of shaft pads are respectively embedded in the cover plate and the base Plate, the impeller is accommodated between the cover plate and the seat plate, the suction cavity is formed on the cover plate, the seat plate is made of metal, and one side of the seat plate is provided with a shaft cavity, a plurality of fixing units and perforations One of the shaft pads is arranged at the bottom of the shaft cavity, and the rotating shaft rod penetrates into the shaft cavity, the seat plate is provided with a certain sub-coil group, the stator coil group is coated with an insulating layer and the insulating layer In combination with each of the fixing units and the bearing, it is fixed and extended to fill the perforation to seal the perforation. The stator coil assembly is electrically connected to an energized wire, the energized wire is covered by the insulating layer and passes through the perforation. The group is arranged around the rotating shaft.
PCT/CN2019/076228 2019-01-30 2019-02-27 Water pump WO2020155267A1 (en)

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