WO2020135619A1 - Braking system for use in railway vehicle and railway vehicle - Google Patents

Braking system for use in railway vehicle and railway vehicle Download PDF

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Publication number
WO2020135619A1
WO2020135619A1 PCT/CN2019/128822 CN2019128822W WO2020135619A1 WO 2020135619 A1 WO2020135619 A1 WO 2020135619A1 CN 2019128822 W CN2019128822 W CN 2019128822W WO 2020135619 A1 WO2020135619 A1 WO 2020135619A1
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WO
WIPO (PCT)
Prior art keywords
brake
oil
rail vehicle
hydraulic
brakes
Prior art date
Application number
PCT/CN2019/128822
Other languages
French (fr)
Chinese (zh)
Inventor
郑美云
王璐
李道林
Original Assignee
比亚迪股份有限公司
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Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Publication of WO2020135619A1 publication Critical patent/WO2020135619A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H11/00Applications or arrangements of braking or retarding apparatus not otherwise provided for; Combinations of apparatus of different kinds or types
    • B61H11/06Applications or arrangements of braking or retarding apparatus not otherwise provided for; Combinations of apparatus of different kinds or types of hydrostatic, hydrodynamic, or aerodynamic brakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/74Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H11/00Applications or arrangements of braking or retarding apparatus not otherwise provided for; Combinations of apparatus of different kinds or types
    • B61H11/14Combinations of different types of brakes, e.g. brake blocks acting on wheel-rim combined with disc brakes

Definitions

  • the present application relates to the technical field of urban rail transit, in particular to a braking system and rail vehicle for rail vehicles.
  • rail vehicles are generally braked by means of hydraulic oil lines or pneumatic lines, which has the advantages of fast response speed, easy control, and reliable braking.
  • hydraulic oil circuit or air pressure pipeline fails, the brake system of the rail vehicle will be paralyzed, that is, the existing rail vehicles that use hydraulic brake or air pressure brake have greater safety risks.
  • This application aims to solve at least one of the technical problems in the related art. For this reason, the present application proposes a braking system for rail vehicles, which has good operational reliability.
  • the present application also proposes a rail vehicle having the above braking system.
  • a brake system for a rail vehicle includes: a hydraulic unit and a hydraulic brake control unit, the hydraulic unit is electrically connected to the hydraulic brake control unit, and the hydraulic unit includes a Or multiple oil passages, each of which is corresponding to at least one brake; multiple electromechanical brake control units and multiple electromechanical units, each of which is corresponding to at least one electromechanical unit
  • the hydraulic brake control unit is adapted to control the braking of the wheels of the rail vehicle corresponding to the brake through at least one of the oil passages.
  • at least one of the plurality of electromechanical brake control units is adapted to brake the wheels of the rail vehicle through the corresponding electromechanical unit.
  • the brake system for a rail vehicle by combining hydraulic brake and electromechanical brake, hydraulic brake and electromechanical brake respectively have higher redundancy, so that the brake system has a good Safety and reliability; when the brake system is applied to rail vehicles, it can effectively improve the redundancy of the service brakes of the rail vehicles and the brakes after parking, improve the safety and reliability of the entire rail vehicle, and the brake system structure Concise and simple maintenance; moreover, by combining the hydraulic brake of the hydraulic unit when driving the brake and the electromechanical brake of the electromechanical unit when parking, the hydraulic brake can be applied to improve the riding comfort when the rail vehicle is running. And fast response to the braking command, it can also meet the permanent parking of the rail vehicle on the ramp.
  • the braking force will not be attenuated and lead to slipping.
  • the required volume of the hydraulic unit is smaller than the overall required volume of multiple single oil circuit hydraulic units in the conventional technology, which is convenient for layout.
  • each of the oil circuits includes a common brake oil distribution circuit and a safety brake oil distribution circuit, and the common brake oil distribution circuit and the safe brake oil distribution circuit are connected in parallel.
  • the common brake oil distribution circuit and the safe brake oil distribution circuit are both located between the fuel tank and the corresponding brake, and the common brake oil distribution circuit and the safe brake oil distribution circuit are adjacent to the
  • a safety brake valve is provided at one end of the brake.
  • the safety brake valve has a first state and a second state. When the rail vehicle brakes normally, the safety brake valve switches to the first state.
  • the safe brake oil distribution circuit In order to make the common brake oil distribution circuit conductive, the safe brake oil distribution circuit cut off; when the rail vehicle is safely braked, the safety brake valve is switched to the second state, so that the The safety brake oil separation circuit is turned on, and the common brake oil separation circuit is blocked.
  • an end of the service brake oil distribution passage and the safety brake oil distribution passage adjacent to the fuel tank is provided with an accumulator, and the accumulator communicates with the fuel tank.
  • an on-off valve is provided between the accumulator and the oil tank of each of the oil passages, and a plurality of the oil passages are connected to the oil tank through a common oil passage.
  • a hydraulic pump is provided on the common oil line.
  • the other end of the common brake oil distribution path is connected to the fuel tank and includes an oil inlet valve and an oil return valve arranged in parallel.
  • the oil inlet valve and the oil return valve are respectively connected to
  • the hydraulic brake control unit is electrically connected.
  • the safety brake valve wire is connected in a safety brake circuit.
  • the safety brake circuit is energized when the rail vehicle brakes normally, and the safety brake valve is in the first state; when the rail vehicle is safely braked The safety brake circuit loses power, and the safety brake valve is in the second state.
  • the hydraulic brake control unit controls at least two pairs of the multiple brakes corresponding to the wheels through the oil path brake.
  • two oil passages there are two oil passages, two oil passages are a first oil passage and a second oil passage, the brakes are four, and the hydraulic brake control unit passes the Two pairs of the first oil path controlling the brake correspond to the wheel braking, and/or two other pairs of the brake controlling the brake through the second oil path correspond to the wheel braking.
  • each of the oil passages further includes: an auxiliary relief oil passage, and one end of the auxiliary relief oil passage is provided between the brake and the safety brake valve through an auxiliary relief valve.
  • the other end of the auxiliary relief oil path is connected to the fuel tank, the auxiliary relief valve has a third state and a fourth state, and when the rail vehicle brakes, the auxiliary relief valve switches to the third state, The auxiliary relief oil passage is blocked so that the oil passage control corresponds to the brake pair corresponding to the wheel braking; when the hydraulic unit cannot return oil, the auxiliary relief valve switches to the fourth state, The auxiliary relief oil circuit is turned on to return the brake oil.
  • the braking system further includes: a central controller, the hydraulic brake control unit and each of the electromechanical brake control units are connected to the central controller.
  • the hydraulic unit further includes: a pressure switch for detecting a braking force corresponding to the brake, and the pressure switch is electrically connected to the central controller.
  • each of the electromechanical brake control units is in communication with the hydraulic brake control unit, and when the hydraulic unit fails, the hydraulic brake control unit feeds back the failure signal to the An electromechanical brake control unit. After receiving the fault signal, the electromechanical brake control unit brakes the corresponding wheel through the corresponding electromechanical unit.
  • a rail vehicle includes: at least one car body, each car body is provided with a plurality of wheels and a plurality of brakes for respectively braking the plurality of wheels; at least A braking system for a rail vehicle, the braking system being disposed on the corresponding vehicle body, the braking system being a braking system for a rail vehicle according to the embodiment of the first aspect of the present application described above.
  • the safety and reliability of the rail vehicle can be effectively improved, and the body configuration is simple and the maintenance is simple, without the need to back up each other through multiple independent braking systems High redundancy can be achieved.
  • rail vehicles adopt a control method based on the principles of digitization, intelligence and safety, which can meet the requirements of unmanned driving.
  • the hydraulic brake control unit controls at least two pairs of the multiple brakes corresponding to the wheels through the oil path brake.
  • two oil passages there are two oil passages, two oil passages are a first oil passage and a second oil passage, the brakes are four, and the four brakes are arranged in a square shape. Two of the four brakes correspond diagonally to the first oil passage, and the other two of the four brakes correspond diagonally to the second oil passage.
  • FIG. 1 is a schematic diagram of a braking system according to an embodiment of the present application
  • FIG. 2 is a schematic diagram of a braking system according to another embodiment of the present application.
  • FIG. 3 is a schematic diagram of a hydraulic brake according to an embodiment of the present application, in which the hydraulic unit is in a power-off state;
  • FIG. 4 is a schematic diagram of a hydraulic brake according to an embodiment of the present application, in which the hydraulic unit is in a power-off state;
  • FIG. 5 is a schematic diagram of a connection between a safety brake circuit and a safety brake valve according to an embodiment of the present application
  • FIG. 6 is a schematic diagram of the working principle of the electromechanical unit according to an embodiment of the present application when braking;
  • FIG. 7 is a schematic diagram of the relationship between the motor speed, the motor current and the clamping force on the wheel of the electromechanical unit shown in FIG. 6;
  • FIG. 8 is a schematic diagram of a rail vehicle according to an embodiment of the present application.
  • Body 1 wheels 11, fuel tank 12, oil filler port 12a, breathing valve 121,
  • Hydraulic unit 3 oil circuit 30m, safety brake valve 30, safety brake circuit 30n,
  • the second oil passage 302 the second service brake oil passage 302a, the second safety brake oil passage 302b,
  • Electromechanical brake control unit 5 The Electromechanical brake control unit 5.
  • Electromechanical unit 6 motor 61, screw mechanism 62, piston 621,
  • the inventor of the present application has found through research and analysis that the small rail vehicle 200 with a small number of cars cannot be backed up by multiple independent car body braking systems due to the small number of car bodies.
  • the safety and redundancy of the system 100 are both low; and the braking system 100 of the rail vehicle 200 has only common braking conditions.
  • the rail vehicle 200 fails, for example, the rail vehicle 200 loses power to cause a failure (for example, the vehicle body is separated) Therefore, the brake system 100 cannot automatically apply hydraulic braking, that is, there is no power failure automatic braking function, and if the oil return valve fails, the brake system 100 cannot be quickly relieved.
  • the inventors have improved the brake system 100 of the existing rail vehicle 200, and come to the technical solution of the present application.
  • the braking system 100 for a rail vehicle 200 will be described below with reference to FIGS. 1-8.
  • the rail vehicle 200 may be a self-guided small rubber-wheeled city rail train with fewer formations.
  • a 1-2 self-guided small-sized rubber-train city rail train in which case the rail vehicle 200 includes 1 to 2 car bodies 1. But it is not limited to this.
  • a brake system 100 for a rail vehicle 200 includes a hydraulic brake control unit 2, a hydraulic unit 3, multiple electromechanical brake control units 5, and multiple electromechanical Unit 6.
  • the hydraulic unit 3 is electrically connected to the hydraulic brake control unit 2, the hydraulic unit 3 includes a plurality of oil passages 30m, each oil passage 30m is provided corresponding to at least one brake 4, and each electromechanical brake control unit 5 is at least one electromechanical unit 6 Corresponding settings.
  • the hydraulic brake control unit 2 is adapted to control the corresponding brake 4 to brake the wheels 11 of the rail vehicle 200 through at least one (ie, one or more) oil paths 30m (apply braking Or ease braking).
  • at least one of the plurality of electromechanical brake control units 5 is adapted to brake the wheels 11 of the rail vehicle 200 through the corresponding electromechanical unit 6.
  • multiple brakes 4 there may be multiple brakes 4, and multiple brakes 4 may be provided corresponding to multiple wheels 11 of the rail vehicle 200.
  • the number of brakes 4 is equal to the number of wheels 11, more Each brake 4 may be provided in one-to-one correspondence with the plurality of wheels 11.
  • the number of brakes 4 is smaller than the number of wheels 11, at least one of the plurality of wheels 11 may be provided corresponding to one brake 4, and at least one of the plurality of wheels 11 If a brake 4 is not provided, the wheel 11 without the brake 4 cannot be braked or relieved by the brake 4. But it is not limited to this.
  • the number of brakes 4 may be four, and the number of wheels 11 may be greater than or equal to four.
  • the plurality of electromechanical units 6 may be arranged corresponding to the plurality of wheels 11 of the rail vehicle 200, for example, when the number of electromechanical units 6 is equal to the number of wheels 11, the plurality of electromechanical units 6 may be arranged corresponding to the plurality of wheels 11 one by one.
  • the electromechanical unit is not correspondingly provided
  • the wheel 11 of 6 cannot be braked or relieved by the electromechanical unit 6. But it is not limited to this.
  • the electromechanical unit 6 may be two, and the wheel 11 may be greater than or equal to four.
  • the brake system 100 may include a hydraulic brake control unit 2, a hydraulic unit 3, two electromechanical brake control units 5 and four electromechanical units 6, the two electromechanical brake control units 5 operate independently of each other, Without interfering with each other, each electromechanical brake control unit 5 can separately control at least one electromechanical unit 6, that is, each electromechanical unit 6 can be controlled only by the electromechanical brake control unit 5 connected thereto; the hydraulic unit 3 and the hydraulic brake control The unit 2 is electrically connected so that the hydraulic brake control unit 2 can transmit corresponding signals to the hydraulic unit 3 to control the operation of the hydraulic unit 3.
  • the hydraulic unit 3 includes a plurality of oil passages 30m, the plurality of oil passages 30m can be independent of each other Run without interference.
  • the hydraulic unit 3 includes two oil passages 30m.
  • the hydraulic brake control unit 2 can transmit a signal to the hydraulic unit 3, and the hydraulic unit 3 can operate with only one oil passage 30m.
  • the hydraulic oil of the hydraulic unit 3 can flow to the corresponding brake 4 through the oil passage 30m, and the brake 4 generates a braking force on the corresponding wheel 11 to reduce the rotation speed of the wheel 11, thereby realizing the braking of the rail vehicle 200;
  • another hydraulic circuit 30m of the hydraulic unit 3 can be operated, and the hydraulic oil of the hydraulic unit 3 can flow to the corresponding brake 4 through the oil circuit 30m to brake the corresponding wheel 11, so that the two of the hydraulic unit 3
  • the 30m oil circuit can form a backup to each other, to avoid the failure of the hydraulic unit 3 caused by the failure of the 30m oil circuit, which cannot achieve the service brake of the rail vehicle 200, thereby improving the redundancy of the service brake of the rail vehicle 200 and ensuring the rail vehicle 200 Driving safety
  • the number of car bodies 1 is relatively small for the low-composition trains, and the brake system 100 in the present application can meet the requirements of the low-composition trains (such as 1 to 2 formation trains) due to the high redundancy.
  • the high redundancy requirements that can be achieved only when the braking systems of multiple independent car bodies 1 back up each other.
  • the two oil passages 30m of the hydraulic unit 3 can be simultaneously conducted, and at this time the hydraulic oil of the hydraulic unit 3 can flow through the two oil passages 30m to
  • the corresponding brake 4 to brake the corresponding wheel 11 can also make the two oil passages 30m of the hydraulic unit 3 form a backup for each other, which improves the redundancy of the brake system 100 and thus the redundancy of the service brake of the rail vehicle 200 Degrees to ensure driving safety.
  • driving brake may include deceleration braking and parking braking (ie, braking during parking) of the rail vehicle 200 during driving.
  • an electromechanical brake control unit 5 controls the corresponding electromechanical unit 6 to operate to the corresponding wheel 11 Generate braking force to ensure the parking state of the rail vehicle 200; at this time, when the electromechanical brake control unit 5 and/or the electromechanical unit 6 corresponding to the electromechanical brake control unit 5 fails, the rail vehicle 200 cannot stop During braking, another electromechanical brake control unit 5 can control the operation of the corresponding electromechanical unit 6 to brake the corresponding wheel 11, so that the two electromechanical brake control units 5 can form a backup for each other to avoid the failure of the electromechanical unit 6 and other factors.
  • the rail vehicle 200 cannot be braked after parking, which improves the redundancy of the braking system 100, thereby improving the redundancy of the brake after the rail vehicle 200 stops, and ensures the parking safety of the rail vehicle 200.
  • the two electromechanical brake control units 5 can simultaneously control the operation of the corresponding electromechanical unit 6 to brake the corresponding wheels 11, and the two electromechanical brake control units 5 can also form Backup, enhance the redundancy of the braking system 100, thereby enhancing the redundancy of the braking of the rail vehicle 200 after parking, to ensure parking safety.
  • a plurality of brakes 4 can be provided in a one-to-one correspondence with a plurality of wheels 11; each oil passage 30m can correspond to at least one brake 4, that is, each oil passage 30m can control at least one wheel 11 to achieve braking; each The electromechanical brake control unit 5 may correspond to at least one electromechanical unit 6, that is, each electromechanical brake control unit 5 may control at least one wheel 11 to achieve braking.
  • the hydraulic unit 3 may include one or more oil passages 30m; when the hydraulic unit 3 includes one oil passage 30m, the hydraulic brake control unit 2 is adapted to control the corresponding brake 4 through the oil passage 30m to realize the rail vehicle 200 When the hydraulic unit 3 includes a plurality of oil passages 30m, the hydraulic brake control unit 2 is adapted to control the corresponding brake 4 through at least one of the plurality of oil passages 30m to achieve the service braking of the rail vehicle 200.
  • the number of electromechanical brake control units 5 may also be three or more, and the number of oil passages 30m of the hydraulic unit 3 may be three or more. There may be one or more brakes 4 corresponding to each oil passage 30m. When there are multiple oil passages 30m, the number of brakes 4 corresponding to the multiple oil passages 30m may be completely the same or may not be completely the same.
  • the hydraulic unit 3 is used for hydraulic braking when the rail vehicle 200 is being braked
  • the electromechanical unit 6 is used for electromechanical braking when the rail vehicle 200 is stopped after braking, that is, driving.
  • hydraulic brakes are used for pressure braking and pressure relief relief (ie, the hydraulic unit 3 pressurizes the corresponding brake 4 to achieve braking, or the hydraulic unit 3 causes the corresponding brake 4 to relieve pressure to relieve braking) to ensure the rail vehicle 200’s
  • the driving speed and electromechanical braking are used during parking, which can not only meet the requirements of applying hydraulic brakes to improve the riding comfort and quickly respond to braking commands when the rail vehicle 200 is driving, but also can permanently park the rail vehicle 200 on a slope without braking force. It will attenuate and cause landslides.
  • the structure and volume of the brake 4 can be relatively simplified, and the brake 4 can be easily arranged.
  • the electromechanical unit 6 may be in a relieved state, and does not affect the service brake of the rail vehicle 200. It should be noted that, in the description of this application, the meaning of "plurality" is two or more.
  • the brake system 100 for the rail vehicle 200 of the embodiment of the present application by combining the hydraulic brake and the electromechanical brake, the hydraulic brake and the electromechanical brake respectively have higher redundancy, thereby making the braking
  • the system 100 has good safety and reliability; when the braking system 100 is applied to the rail vehicle 200, the redundancy of the service brake and parking brake of the rail vehicle 200 can be effectively improved, and the safety of the entire rail vehicle 200 is improved And reliability, and the brake system 100 has a simple structure and simple maintenance; moreover, by combining the hydraulic unit 3 hydraulic braking during service braking and the electromechanical unit 6 electromechanical braking after parking, it meets the needs of rail vehicles. When driving at 200, applying hydraulic brakes improves ride comfort and quickly responds to braking commands.
  • the hydraulic unit 3 can also meet the permanent parking of the rail vehicle 200 on the slope after parking.
  • the braking force will not be attenuated and cause slippage.
  • the filter 34 on the common oil passage 303 and the check valve make the volume required by the hydraulic unit 3 of the present application smaller than the total required volume of the hydraulic units of multiple single oil passages in the conventional technology, which is convenient for arrangement.
  • the brake 4 and the electromechanical unit 6 may be integrated into an integrated hydraulic electromechanical caliper, which is small in size and easy to arrange; for example, when the wheel 11 and integrated hydraulic When there are four electromechanical calipers, each wheel 11 may be provided with an integrated hydraulic electromechanical caliper. But it is not limited to this.
  • the electromechanical unit 6 may include a motor 61 and a screw mechanism 62.
  • the screw mechanism 62 is driven and moved by the motor 61.
  • a free end of the screw mechanism 62 is provided with a piston 621 connected to the corresponding brake 4.
  • the motor 61 can drive the screw mechanism 62 to move toward the corresponding wheel 11 (for example, the motor 61 in FIG. 6 can drive the screw mechanism 62 to move to the right ), so that the piston 621 drives the brake 4 to brake the corresponding wheel 11.
  • a speed reduction device may be provided between the motor 61 and the screw mechanism 62.
  • the braking mode of the electromechanical unit 6 has no compressed medium and no pipeline arrangement, and the source of the braking force is not compressed air or hydraulic oil, but the mechanical structure adopted, which makes the electromechanical unit 6 simple in structure and good in quality. The reliability is easy to maintain.
  • the parking brake ie, braking after parking
  • the electromechanical brake control unit 5 controls the motor 61 in the electromechanical unit 6 to drive the screw mechanism 62 to turn the wheels
  • the brake disc of 11 is locked, and the screw mechanism 62 has a self-locking function, and the braking force will not decline even when the power is turned off, so that the rail vehicle 200 is stably locked in place.
  • the motor 61 rotates forward or reverse to implement braking and ease braking; the braking state of the brake 4 can be monitored by detecting the speed and current of the motor 61 corresponding to the brake 4, the motor 61 speed, the motor 61 current and the brake
  • the relationship of the clamping force of the four pairs of wheels 11 is shown in FIG. 7; in FIG. 7, the horizontal axis represents time. At first, the motor 61 is not started, the motor 61 rotates at 0, and there is a certain interval between the piston 621 and the brake 4.
  • the clamping force is 0; then, the motor 61 starts, the motor 61 generates an inrush current, and then the current of the motor 61 gradually stabilizes, at this time the motor 61 can rotate without load; then When the piston 621 comes into contact with the brake 4, the brake 4 exerts a force on the wheel 11. At this time, the clamping force begins to increase, the speed of the motor 61 decreases, the motor 61 begins to stall, the current of the motor 61 gradually increases and the motor 61 The current is a locked-rotor current. In other words, when the clamping force is not 0, there is a certain functional relationship between the rotation speed and current of the motor 61 and the clamping force, and the braking state of the brake 4 can be detected by detecting the rotation speed and current of the motor 61.
  • each oil circuit 30 m includes a common brake oil circuit 30 a and a safe brake oil circuit 30 b, a common brake oil circuit 30 a and a safety system
  • the dynamic oil dividing circuit 30b is connected in parallel, and the common brake oil dividing circuit 30a and the safety brake oil dividing circuit 30b are located between the fuel tank 12 and the corresponding brake 4, that is, one end of the common brake oil dividing circuit 30a is connected to the safety One end of the brake oil passage 30b is connected, the other end of the common brake oil passage 30a is connected to the other end of the safety brake oil passage 30b, and the above one end of the common brake oil passage 30a may be connected to the corresponding brake 4
  • the above-mentioned other end of the connected, service brake oil distribution passage 30a may be connected to the fuel tank 12.
  • the common brake oil passage 30a and the safety brake oil passage 30b are provided with a safety brake valve 30 at one end adjacent to the brake 4,
  • the safety brake valve 30 may have three interfaces, and the three interfaces may be the first interface respectively , A second interface and a third interface, the first interface can be connected to the above-mentioned one end of the common brake oil distribution path 30a, the second interface can be connected to the above-mentioned one end of the safety brake oil distribution path 30b, and the third interface can be connected to the corresponding The brake 4 is connected.
  • the safety brake valve 30 has a first state and a second state.
  • the safety brake valve 30 switches to the first state.
  • the first interface communicates with the third interface.
  • the interface is disconnected from the third interface (that is, non-conducting), so that the common brake oil passage 30a is turned on, and the safety brake oil passage 30b is cut off, that is, the common brake oil passage 30a is connected to the corresponding brake 4, safe braking
  • the oil separation path 30b is not in communication with the corresponding brake 4, and hydraulic oil can flow to the corresponding brake 4 through the common brake oil separation path 30a to apply a braking force to the corresponding wheel 11, thereby realizing the service braking of the rail vehicle 200; when the rail vehicle 200 During safe braking, the safety brake valve 30 is switched to the second state.
  • the second interface is connected to the third interface, and the first interface is disconnected from the third interface, so that the safety brake oil passage 30b is turned on and the service brake is used.
  • the oil separation circuit 30a is cut off, that is, the safety brake oil separation circuit 30b communicates with the corresponding brake 4, the service brake oil separation circuit 30a does not communicate with the corresponding brake 4, and hydraulic oil can flow to the corresponding brake 4 through the safety brake oil distribution path 30b In order to apply a braking force to the corresponding wheel 11, the safety braking of the rail vehicle 200 is achieved.
  • normal braking can be understood as the situation where the rail vehicle 200 needs to brake during normal travel
  • safe braking can be understood as the railway vehicle 200 encounters a danger to driving safety (such as decoupling between trains, vehicle overrun) Safety vehicle speed, power failure, etc. need to trigger the safety brake oil distribution line 30b, etc.).
  • the brake system 100 can brake the rail vehicle 200 only through the service brake oil passage 30a; when the rail vehicle 200 brakes safely, the brake system 100 can only pass the safety The brake oil passage 30b brakes the rail vehicle 200.
  • the safety brake valve 30 can be selected as a two-position three-way solenoid valve, the switching between the first state and the second state of the safety brake valve 30 is the third interface and the first interface, the second interface Switch connectivity.
  • An oil injection port 12a may be formed on the oil tank 12 to facilitate the injection of hydraulic oil into the oil tank 12 through the oil injection port 12a; a breathing valve 121 may be provided on the oil tank 12 to avoid damage to the oil tank 12 due to overpressure or vacuum, ensuring the oil tank 12 The reliability of use.
  • an end of the common brake oil passage 30a and the safety brake oil passage 30b adjacent to the fuel tank 12 is provided with an accumulator 33, and the accumulator 33 communicates with the fuel tank 12 so that the fuel tank 12
  • the hydraulic oil can flow into the accumulator 33 and be stored; the accumulator 33 can be used to automatically apply the brake when the brake system 100 loses power, that is, when the brake system 100 loses power and the rail vehicle 200 needs to brake,
  • the accumulator 33 can press the stored hydraulic oil into the oil passage 30m to realize automatic braking when the brake system 100 loses power.
  • each oil passage 30m is correspondingly provided with an accumulator 33, that is, there may be one or more accumulators 33, when there is one accumulator 33 and one oil passage 30m ,
  • the accumulator 33 corresponds to the oil passage 30m one by one, when there are multiple accumulators 33, and the oil passage 30m is plural, the multiple accumulators 33 are provided in one-to-one correspondence with the multiple oil passages 30m;
  • the common oil path 303 is provided with a hydraulic pump 32, and the common oil path 303 is one.
  • the hydraulic pump 32 can be driven by a pump motor and the hydraulic pump 32 will transfer the hydraulic oil in the oil tank 12 Pumped through the common oil passage 303 to each oil passage 30m.
  • a filter 34 may be provided at the outlet of the hydraulic pump 32. The filter 34 is used to filter out impurities in the hydraulic oil flowing through it, so as to prolong the service life of the entire hydraulic unit 3. If the supply filter 34 is overloaded, If the pressure difference between upstream and downstream exceeds a certain limit, the check valve built into the filter 34 will open to protect the accumulator 34 from excessive pressure.
  • the oil passage 30m may be connected to the oil tank 12 through the common oil passage 303.
  • the accumulator 33 can also increase the life of the pump motor, reduce the number of pump pressures of the pump motor, avoid frequent start of the pump motor, increase the life of the pump motor and quickly respond to braking commands.
  • a check valve may also be provided on the common oil passage 303 downstream of the filter 34 to prevent the hydraulic oil in the oil passage 30 m from flowing back into the oil tank 12 through the common oil passage 303.
  • a branch circuit may be provided between the one-way valve and the filter 34, and a relief valve 30i may be provided on the branch circuit. The relief valve 30i may be used to prevent the hydraulic unit 3 from being overpressured.
  • the other end of the service brake oil passage 30a is connected to the fuel tank 12 and the service brake oil passage 30a includes an oil inlet valve 30d and an oil return valve 30e arranged in parallel, that is, the oil inlet.
  • valve 30d and one end of the oil return valve 30e are connected to the safety brake valve 30, the other end of the oil inlet valve 30d and the other end of the oil return valve 30e are connected to the oil tank 12, the oil inlet valve 30d and the oil return valve 30e They are electrically connected to the hydraulic brake control unit 2 respectively, so that the hydraulic brake control unit 2 can adjust the opening degrees of the oil inlet valve 30d and the oil return valve 30e to realize the comprehensive adjustment of the oil inlet valve 30d and the oil return valve 30e, and accordingly increase Or reduce the braking force corresponding to the brake 4.
  • the brake 4 may include a brake cylinder, and hydraulic oil may flow into the brake cylinder.
  • the hydraulic brake control unit 2 may increase or decrease the brake cylinder by adjusting the openings of the oil inlet valve 30d and the oil return valve 30e.
  • the internal pressure causes the pressure in the brake cylinder to increase or decrease to adjust the braking force of the corresponding brake 4 to achieve relief of the brake pressure relief.
  • each oil passage 30m may further include a first pressure sensor 35, which is electrically connected to the hydraulic brake control unit 2, and the first pressure sensor 35 is used to monitor the brake cylinder’s pressure.
  • the first pressure sensor 35 sends the detected pressure signal flow to the hydraulic brake control unit 2.
  • the hydraulic brake control unit 2 controls the oil inlet valve 30d and the return
  • the opening degree of the oil valve 30e increases or decreases the pressure of the brake cylinder accordingly, so that the pressure of the brake cylinder reaches the target value, that is, the braking force of the brake 4 reaches the target value.
  • each oil passage 30m may further include a second pressure sensor 36 for monitoring the pressure of the corresponding accumulator 33, and the second pressure sensor 36 may be connected to the hydraulic pump 32 in order to In order to control the start and stop of the hydraulic pump 32 according to the pressure of the accumulator 33; when the second pressure sensor 36 detects that the pressure of the corresponding accumulator 33 drops to the defined pump motor start value, the pump motor starts, when multiple accumulators When one of the accumulators 33 reaches the shutdown value first, and the remaining accumulators 33 have not reached the shutdown value, the hydraulic oil flowing to one of the accumulators 33 is cut off by opening and closing the valve 30j to prevent the accumulator 33 from overpressure High, when all the accumulators 33 reach the shutdown value, the pump motor stops running.
  • the hydraulic unit 3 may further include a pressure relief valve 30h.
  • the pressure relief valve 30h may be a manual pressure relief valve. When the hydraulic unit 3 needs maintenance, the pressure relief valve 30h may be manually adjusted to return the hydraulic oil in the accumulator 33 to Inside the fuel tank 12.
  • the vehicle body 1 can also be equipped with a plurality of wheel speed sensors to detect the speed of the wheels 11 or the axles, and feed back the speed signal to the central controller 7.
  • the central controller 7 analyzes and calculates to determine whether the corresponding wheel 11 occurs Skid.
  • the central controller 7 judges that the wheel 11 is slipping, it can separately adjust the pressure of the oil passage 30m corresponding to the slipping wheel 11 to reduce the pressure of the corresponding brake cylinder, so that the wheel 11 resumes rolling.
  • the safety brake valve 30 is electrically connected to the safety brake circuit 30n, and the safety brake circuit 30n can change the working state of the safety brake valve 30, for example, the safety brake circuit 30n can be energized. 1. Power off to switch the safety brake valve 30 between the first state and the second state, so that when the rail vehicle 200 needs to trigger a safety brake, for example, the car body 1 of the rail vehicle 200 is disconnected, the rail vehicle 200 exceeds the safe speed, the power loss of the power supply of the rail vehicle 200, etc. endangers the driving safety.
  • the energization state of the safety brake circuit 30n changes, so that the safety brake valve 30 can be switched from the first state to the second state, and the safety brake
  • the oil dividing circuit 30b is turned on, and the common brake oil dividing circuit 30a is blocked, and the hydraulic oil flows to the corresponding brake 4 through the safety brake oil dividing circuit 30b to realize the braking of the corresponding wheel 11, thereby realizing the safe braking of the rail vehicle 200, The safety of the rail vehicle 200 is further improved.
  • the safety brake valve 30 may be hard-wired to the safety brake circuit 30n.
  • the safety brake circuit 30n when the rail vehicle 200 performs normal service braking, the safety brake circuit 30n is energized, the safety brake valve 30 is in the first state, so that the service brake oil passage 30a is turned on, and the safety brake oil passage 30b is cut off , Hydraulic oil can flow to the corresponding brake 4 through the common brake oil channel 30a to achieve braking; when the rail vehicle 200 performs safe braking, the safety brake circuit 30n loses power, and the safety brake valve 30 is in the second state, so that The safety brake oil dividing circuit 30b is turned on, and the common brake oil dividing circuit 30a is blocked. The hydraulic oil can flow to the corresponding brake 4 through the safety brake oil dividing circuit 30b to realize braking.
  • the "safety brake circuit 30n” is an electric circuit, and the electric circuit has two states of power-on and power-off.
  • the safety brake circuit 30n is energized.
  • the safety brake circuit 30n is energized, and the safety brake valve 30 is energized to switch to the first state; (For example, when the rail vehicle 200 brakes when it encounters a dangerous situation), the safety brake circuit 30n is de-energized.
  • the safety brake circuit 30n loses power, and the safety brake valve 30 loses power to switch to the second state.
  • the triggered power off of the safety brake circuit 30n can be achieved by setting a trigger button on the safety brake circuit 30n, or the safety brake circuit 30n can be provided between two adjacent car bodies of the rail vehicle 200, When the two adjacent car bodies of the rail vehicle 200 are uncoupled, the power off of the safety brake circuit 30n can be realized, but not limited to this.
  • the deceleration of the rail vehicle 200 during safe braking may be defined according to the safety braking of the rail vehicle 200, so as to ensure the safety of the rail vehicle 200 during safe braking.
  • the safety brake oil passage 30b may include a pressure relief valve 30f, and the limit value (ie, output pressure) of the pressure relief valve 30f may be initially set according to the safety brake deceleration of the rail vehicle 200
  • the safety brake does not require the control of the hydraulic brake control unit 2.
  • the signal is directly given to the hydraulic unit 3 to directly decelerate to stop with the pressure value preset by the pressure reducing valve 30f, and enjoys the highest braking priority.
  • the wheels 11 brake there may be four brakes 4, and the above oil passage 30m may be provided corresponding to at least two of the four brakes 4, so that the hydraulic brake control unit 2 may control the at least two brakes 4 through the oil passage 30m to realize a rail vehicle
  • the service brake of 200 makes the braking force received by the rail vehicle 200 more balanced, ensures the braking stability of the rail vehicle 200, and makes the rail vehicle 200 have good comfort.
  • FIGS. 1-3 there are two oil passages 30m, the two oil passages 30m are the first oil passage 301 and the second oil passage 302, and the brakes 4 are four,
  • the hydraulic brake control unit 2 controls two of the pairs of brakes 4 via the first oil passage 301 to brake the corresponding wheels 11 and/or controls the other two pairs of the brakes 4 via the second oil passage 302 to brake the corresponding wheels 11.
  • FIGS. 1-3 there are two oil passages 30m, the two oil passages 30m are the first oil passage 301 and the second oil passage 302, and the brakes 4 are four,
  • the hydraulic brake control unit 2 controls two of the pairs of brakes 4 via the first oil passage 301 to brake the corresponding wheels 11 and/or controls the other two pairs of the brakes 4 via the second oil passage 302 to brake the corresponding wheels 11.
  • FIGS. 1-3 there are two oil passages 30m, the two oil passages 30m are the first oil passage 301 and the second oil passage 302, and the brakes 4 are four,
  • the first oil passage 301 and the second oil passage 302 may be connected in parallel, the electromechanical unit 6 may also be four, and the four brakes 4 may correspond to the four electromechanical units 6 in one-to-one correspondence And the four brakes 4 can be provided in one-to-one correspondence with the four wheels 11; wherein, the first oil passage 301 corresponds to two of the four brakes 4, and the second oil passage 302 corresponds to the other of the four brakes 4.
  • Two correspondences that is to say, the hydraulic oil of the first oil passage 301 can flow to the above two brakes 4 to brake the corresponding wheels 11, and the hydraulic oil of the second oil passage 302 can flow to the other two brakes 4 To brake the corresponding wheel 11.
  • first oil passage 301 when the rail vehicle 200 performs service braking, only the first oil passage 301 may be operated and the second oil passage 302 may not be operated, and hydraulic oil may only flow through the first oil passage 301 to the two brakes 4 described above to achieve Braking; or, only the second oil passage 302 may be operated, the first oil passage 301 may not be operated, and hydraulic oil may only flow to the other two brakes 4 through the second oil passage 302 to achieve braking; or, the first oil Both the path 301 and the second oil path 302 are running, and hydraulic oil may flow to the two of the above-mentioned two brakes 4 through the first oil path 301 and to the other two of the above-mentioned two brakes 4 to achieve braking.
  • the first oil passage 301 includes a first service brake oil passage 301a and a first safety brake oil passage 301b, and a first service brake oil passage 301a and a first safety brake passage
  • the oil paths 301b are connected in parallel.
  • the first service brake oil distribution path 301a and the first safety brake oil distribution path 301b are located between the fuel tank 12 and the brake 4 corresponding to the first oil path 301.
  • the first service brake oil distribution path A first safety brake valve is provided at one end of 301a and the first safety brake oil passage 301b adjacent to the corresponding brake 4, the first safety brake valve has a first state and a second state;
  • the second oil passage 302 includes a second The service brake oil circuit 302a and the second safety brake oil circuit 302b, the second service brake oil circuit 302a and the second safety brake oil circuit 302b are connected in parallel, and the second service brake oil circuit 302a and The second safety brake oil passage 302b is located between the fuel tank 12 and the brake 4 corresponding to the second oil passage 302, and the second service brake oil passage 302a and the second safety brake oil passage 302b adjacent to the corresponding brake 4
  • One end of the is provided with a second safety brake valve, and the second safety brake valve has a first state and a second state.
  • the first safety brake valve and the second safety brake valve are the safety brake valve 30 of the first oil passage 301 and the safety brake valve 30 of the second oil passage 302, respectively.
  • the rail vehicle 200 performs normal service braking.
  • the first safety brake valve is switched to the first state, so that the first service brake oil passage 301a is turned on, and the first safety brake The oil passage 301b is cut off;
  • the second oil passage 302 is running, the second safety brake valve is switched to the first state so that the second service brake oil passage 301a is turned on and the second safety brake oil passage 301b is cut off .
  • the rail vehicle 200 performs safety braking.
  • the first safety brake valve When the first oil passage 301 is running, the first safety brake valve is switched to the second state, so that the first service brake oil passage 301a is blocked and the first safety brake oil passage 301b is turned on; when the second oil passage 302 is running, the second safety brake valve is switched to the second state, so that the second service brake oil passage 301a is blocked and the second safety brake oil passage 301b is turned on.
  • each oil passage 30m further includes an auxiliary relief oil passage 30c.
  • One end of the auxiliary relief oil passage 30c is provided on the corresponding brake 4 and safety through the auxiliary relief valve 30g
  • the auxiliary relief valve 30g may have three ports.
  • the three ports may be the fourth port, the fifth port, and the sixth port, respectively.
  • the interface may be connected to the above-mentioned one end of the auxiliary relief oil passage 30c, the fifth interface may be connected to the safety brake valve 30, and the sixth interface may be connected to the corresponding brake 4; in this case, there may be one or more oil passages 30m.
  • the auxiliary relief valve 30g has a third state and a fourth state.
  • the auxiliary relief valve 30g switches to the third state.
  • the fifth interface communicates with the sixth interface
  • the fourth interface communicates with the sixth state.
  • the interface is cut off, so that the auxiliary relief oil circuit 30c is cut off, so that the common brake oil circuit 30a or the safe brake oil circuit 30b controls the corresponding brake 4 to brake the corresponding wheel 11; when the hydraulic unit 3 cannot return oil (for example, as mentioned above)
  • the auxiliary relief valve 30g switches to the fourth state, at which time the fourth port is connected to the sixth port
  • the fifth port is cut off from the sixth port, so that the auxiliary relief oil circuit 30c is turned on to return the brake 4 to the oil, and the hydraulic oil returns to the oil tank 12, thereby alleviating the braking force of the brake 4 on the wheels 11, and ensuring the normal return of the hydraulic unit 3
  • the oil prevents the dragging phenomenon of the rail vehicle 200, so that the rail vehicle 200 quickly relieves the braking, without waiting for the person to manually lower the brake manually under the car body 1, reducing the downtime of the
  • the auxiliary relief valve 30g may be connected to the hydraulic brake control unit 2 or the background control center of the rail vehicle 200, but not limited to this; when the auxiliary relief valve 30g is connected to the background control center of the rail vehicle 200, Therefore, the background control center can apply a signal to the auxiliary relief valve 30g through the signal system, so that the auxiliary relief valve 30g can be switched between the third state and the fourth state.
  • the background control center when the rail vehicle 200 brakes, the background control center does not supply power to the auxiliary relief valve 30g, the auxiliary relief valve 30g loses power and is in the third state; when the hydraulic unit 3 returns to oil, the background control center can apply a signal to the auxiliary relief valve 30g to energize the auxiliary relief valve 30g, at which time the auxiliary relief valve 30g switches to the fourth state. Thereby, remote relief braking of the hydraulic unit 3 is achieved.
  • the auxiliary relief valve 30g can also be triggered by the auxiliary relief button on the vehicle body 1 to switch the operating state.
  • the brake system 100 may further include a central controller 7, and the hydraulic brake control unit 2 and each electromechanical brake control unit 5 are connected to the central controller 7.
  • the hydraulic brake control unit 2 is connected to the central controller 7 so that there can be signal interaction between the hydraulic brake control unit 2 and the central controller 7, and the central controller 7 can transmit signals to the hydraulic brake control unit 2 such as issuing instructions,
  • the hydraulic brake control unit 2 can transmit a signal such as a feedback signal to the central controller 7; each electromechanical brake control unit 5 is connected to the central controller 7 respectively, so that a plurality of electromechanical brake control units 5 operate independently of each other, and There can be signal interaction between each electromechanical brake control unit 5 and the central controller 7, the central controller 7 can transmit signals to each electromechanical brake control unit 5 separately, such as issuing commands, each electromechanical brake control unit 5 can Signals such as feedback signals are transmitted to the central controller 7 respectively.
  • the central controller 7 can monitor the operating status of the hydraulic brake control unit 2 and the electromechanical brake control unit 5 in real time, ensure the operational reliability of the hydraulic brake control unit 2 and the electromechanical brake control unit 5, and facilitate central control
  • the device 7 adjusts a suitable braking scheme according to the operating states of the hydraulic brake control unit 2 and the electromechanical brake control unit 5.
  • the hydraulic brake control unit 2 and the central controller 7 can be connected through the network
  • the electromechanical brake control unit 5 can be connected through the network, to ensure that the hydraulic brake control unit 2 and the central controller 7, the electromechanical brake control unit 5 and the central
  • the hydraulic unit 3 further includes a pressure switch 31.
  • the pressure switch 31 is used to detect the braking force of the corresponding brake 4.
  • the pressure switch 31 is electrically connected to the central controller 7.
  • the pressure switch 31 transmits the detected pressure signal to the central controller 7, so that the central controller 7 can determine whether the hydraulic unit 3 returns to oil normally. Since the pressure switch 31 is connected to the central controller 7, the hydraulic brake control unit 2 can be avoided.
  • the hydraulic brake control unit 2 cannot determine whether the hydraulic unit 3 returns oil normally, which further ensures the reliability of the determination of the oil return of the brake system 100.
  • each electromechanical brake control unit 5 is in communication with the hydraulic brake control unit 2 so that there can be signal interaction between each electromechanical brake control unit 5 and the hydraulic brake control unit 2;
  • the hydraulic unit 3 fails, the hydraulic unit 3 cannot brake the vehicle body 1.
  • the hydraulic brake control unit 2 feeds back the failure signal to the electromechanical brake control unit 5.
  • the electromechanical brake control unit 5 passes the corresponding The electromechanical unit 6 brakes the corresponding wheel 11; that is, when the hydraulic unit 3 fails, the electromechanical unit 6 applies redundant safety braking to the vehicle body 1 to ensure the safety of the urban rail vehicle.
  • the hydraulic brake control unit 2 feeds back the fault signal to the electromechanical brake control unit 5 may include the hydraulic brake control unit 2 directly feed back the fault signal to the electromechanical brake control unit 5, or may include When the dynamic system 100 includes the central controller 7, the hydraulic brake control unit 2 feeds back the fault signal to the electromechanical brake control unit 5 through the central controller 7.
  • the electromechanical brake control unit 5 module can be designed to supply constant power, for example, it can be powered and detected by the rail vehicle 200 battery
  • the signal applies the brake to ensure the safety of the vehicle, and the entire vehicle is powered off, and the safety brake of the hydraulic unit 3’s safety brake sub-circuit 30b is automatically applied (as shown in FIG. 3), that is, the rail vehicle 200 has a failure
  • the electric automatic braking function further improves the safety and reliability of the rail vehicle 200.
  • the rail vehicle 200 includes at least one car body 1 and at least one braking system 100 for the rail vehicle 200, each car body 1 is provided with a plurality of The wheels 11 and the braking system 100 are arranged on the corresponding vehicle body 1, and there are a plurality of brakes 4.
  • the plurality of brakes 4 respectively brake the plurality of wheels 11.
  • the braking system 100 is the braking system 100 for the rail vehicle 200 according to the embodiment of the first aspect of the present application.
  • the braking system 100 may be one; when the vehicle body 1 is multiple sections, the braking system 100 may be at least one, and the number of braking systems 100 may be the same as the vehicle body 1
  • the number of brake systems is equal, and multiple braking systems 100 can be set in one-to-one correspondence with the multi-section car bodies 1, that is, each section of the car body 1 is equipped with a brake system 100, or the number of brake systems 100 can be smaller than the car body
  • the braking system 100 is configured on the corresponding vehicle body 1, and at least one vehicle body is not equipped with the braking system 100 at this time. But it is not limited to this.
  • the rail vehicle 200 may use one central controller 7 or multiple central controllers 7.
  • the rail vehicle 200 of the embodiment of the present application by using the above-mentioned braking system 100, the safety and reliability of the rail vehicle 200 can be effectively improved, and the vehicle body 1 has a simple configuration and simple maintenance and maintenance, and does not need to pass multiple independent systems.
  • the mobile system 100 can back up each other to achieve high redundancy.
  • the rail vehicle 200 adopts a control method based on the principles of digitization, intelligence, and safety, which can meet the requirements of unmanned driving.
  • the service brake of 200 makes the braking force received by the rail vehicle 200 more balanced, ensures the braking stability of the rail vehicle 200, and makes the rail vehicle 200 have good comfort.
  • FIGS. 1-3 there are two oil passages 30m, two oil passages 30m are the first oil passage 301 and the second oil passage 302, the brakes 4 are four, and the four brakes 4 are arranged in a square shape
  • Two of the four brakes 4 correspond to the first oil passage 301, that is, the first oil passage 301 can control the two of the four brakes 4 to brake the wheel 11 and the four brakes 4
  • Two of the above are diagonally arranged, that is to say, two of the four brakes 4 are arranged along the diagonal of the square structure; the other two of the four brakes 4 and the second oil passage 302
  • the second oil passage 302 can control the other two of the four brakes 4 to brake the wheels 11, and the other two of the four brakes 4 are arranged diagonally, that is, four The other two of the brakes 4 are arranged along the diagonal of the square structure.
  • the four brakes 4 are arranged corresponding to four wheels 11, and the four wheels 11 are arranged in a square shape.
  • the wheels 11 corresponding to two of the four brakes 4 may be located on the left front side and the right rear side of the vehicle body 1, respectively
  • the wheels 11 corresponding to the other two of the four brakes 4 may be located on the right front side and the left rear side of the vehicle body 1, respectively.
  • braking only through the first oil passage 301 or the second oil passage 302 may include when the rail vehicle 200 itself is set to the service brake, through only two of the 30m oil passages.
  • One implementation may also include that when the rail vehicle 200 itself is set to service braking, it is achieved through two oil paths 30m at the same time, and one of the oil paths 30m fails and braking cannot be achieved.
  • the two of the above-mentioned two brakes 4 corresponding to the first oil passage 301 may be provided adjacent to one end of the vehicle body 1, and the above-mentioned two other brakes 4 corresponding to the second oil passage 302 may be adjacent to the other end of the vehicle body 1 Settings.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Transportation (AREA)
  • Regulating Braking Force (AREA)
  • Valves And Accessory Devices For Braking Systems (AREA)

Abstract

A braking system (100) for use in a railway vehicle (200) and a railway vehicle (200), the braking system (100) comprising a hydraulic unit (3), a hydraulic braking control unit (2), electromechanical braking control units (5), and electromechanical units (6), an oil path (30m) of the hydraulic unit (3) being arranged to correspond to at least one brake (4), and the electromechanical braking control units (5) being arranged to correspond to at least one electromechanical unit (6). When the railway vehicle (200) implements service braking, the hydraulic braking control unit (2) is adapted to control the corresponding brake (4) to brake the vehicle wheels (11) by means of the oil path (30m); and when the railway vehicle (200) implements parking braking, at least one of the plurality of electromechanical braking control units (5) is adapted to brake the vehicle wheels (11) by means of the corresponding electromechanical unit (6).

Description

用于轨道车辆的制动系统和轨道车辆Brake system for rail vehicles and rail vehicles
相关申请的交叉引用Cross-reference of related applications
本申请基于申请号为201811634713.8、申请日为2018年12月29日的中国专利申请提出,并要求上述中国专利申请的优先权,上述中国专利申请的全部内容在此引入本申请作为参考。This application is based on a Chinese patent application with an application number of 201811634713.8 and an application date of December 29, 2018, and claims the priority of the above-mentioned Chinese patent application. The entire contents of the above-mentioned Chinese patent application are incorporated herein by reference.
技术领域Technical field
本申请涉及城市轨道交通技术领域,尤其是涉及一种用于轨道车辆的制动系统和轨道车辆。The present application relates to the technical field of urban rail transit, in particular to a braking system and rail vehicle for rail vehicles.
背景技术Background technique
相关技术中,轨道车辆一般通过液压油路或气压管路的方式进行制动,具有响应速度快、便于控制、制动可靠的优点。然而,一旦液压油路或气压管路失效,轨道车辆的制动系统将会瘫痪,即现有的采用液压制动或气压制动的轨道车辆存在较大的安全隐患。In the related art, rail vehicles are generally braked by means of hydraulic oil lines or pneumatic lines, which has the advantages of fast response speed, easy control, and reliable braking. However, once the hydraulic oil circuit or air pressure pipeline fails, the brake system of the rail vehicle will be paralyzed, that is, the existing rail vehicles that use hydraulic brake or air pressure brake have greater safety risks.
发明内容Summary of the invention
本申请旨在至少解决相关技术中存在的技术问题之一。为此,本申请提出一种用于轨道车辆的制动系统,所述制动系统具有良好的运行可靠性。This application aims to solve at least one of the technical problems in the related art. For this reason, the present application proposes a braking system for rail vehicles, which has good operational reliability.
本申请还提出一种具有上述制动系统的轨道车辆。The present application also proposes a rail vehicle having the above braking system.
根据本申请第一方面实施例的用于轨道车辆的制动系统,包括:液压单元和液压制动控制单元,所述液压单元与所述液压制动控制单元电气连接,所述液压单元包括一个或者多个油路,每个所述油路与至少一个制动器对应设置;多个机电制动控制单元和多个机电单元,每个所述机电制动控制单元与至少一个所述机电单元对应设置,其中,在所述轨道车辆进行行车制动时、所述液压制动控制单元适于通过至少一个所述油路控制对应所述制动器对所述轨道车辆的车轮制动,在所述轨道车辆进行停车后制动时、多个所述机电制动控制单元中的至少一个适于通过对应所述机电单元对所述轨道车辆的车轮制动。A brake system for a rail vehicle according to an embodiment of the first aspect of the present application includes: a hydraulic unit and a hydraulic brake control unit, the hydraulic unit is electrically connected to the hydraulic brake control unit, and the hydraulic unit includes a Or multiple oil passages, each of which is corresponding to at least one brake; multiple electromechanical brake control units and multiple electromechanical units, each of which is corresponding to at least one electromechanical unit Wherein, when the rail vehicle is performing service braking, the hydraulic brake control unit is adapted to control the braking of the wheels of the rail vehicle corresponding to the brake through at least one of the oil passages. At the time of post-parking braking, at least one of the plurality of electromechanical brake control units is adapted to brake the wheels of the rail vehicle through the corresponding electromechanical unit.
根据本申请实施例的用于轨道车辆的制动系统,通过将液压制动与机电制动相结合,同时液压制动和机电制动分别具有较高的冗余度,从而制动系统具有良好的安全可 靠性;当制动系统应用于轨道车辆时,可以有效提升轨道车辆行车制动和停车后制动的冗余度,提高了整个轨道车辆的安全性和可靠性,且制动系统结构简洁、维护保养简单;而且,通过在行车制动时采用液压单元液压制动与停车时采用机电单元机电制动相结合的方式,在满足轨道车辆行车时、施加液压制动提高乘车舒适性及快速响应制动指令的同时,还能满足将轨道车辆永久停放在坡道上制动力不会衰减导致溜坡,实现轨道车辆的永久停放;通过将液压单元设置为包括多个油路,本申请的液压单元需要的体积相对于传统技术中的多个单油路的液压单元总体需要的体积更小,便于布置。According to the brake system for a rail vehicle according to an embodiment of the present application, by combining hydraulic brake and electromechanical brake, hydraulic brake and electromechanical brake respectively have higher redundancy, so that the brake system has a good Safety and reliability; when the brake system is applied to rail vehicles, it can effectively improve the redundancy of the service brakes of the rail vehicles and the brakes after parking, improve the safety and reliability of the entire rail vehicle, and the brake system structure Concise and simple maintenance; moreover, by combining the hydraulic brake of the hydraulic unit when driving the brake and the electromechanical brake of the electromechanical unit when parking, the hydraulic brake can be applied to improve the riding comfort when the rail vehicle is running. And fast response to the braking command, it can also meet the permanent parking of the rail vehicle on the ramp. The braking force will not be attenuated and lead to slipping. Realize the permanent parking of the rail vehicle; by setting the hydraulic unit to include multiple oil circuits, this application The required volume of the hydraulic unit is smaller than the overall required volume of multiple single oil circuit hydraulic units in the conventional technology, which is convenient for layout.
根据本申请的一些实施例,每个所述油路包括常用制动分油路和安全制动分油路,所述常用制动分油路和所述安全制动分油路并联连接,所述常用制动分油路和所述安全制动分油路均位于油箱和对应的所述制动器之间,且所述常用制动分油路和所述安全制动分油路的邻近所述制动器的一端设有安全制动阀,所述安全制动阀具有第一状态和第二状态,当所述轨道车辆正常行车制动时,所述安全制动阀切换至所述第一状态,以使所述常用制动分油路导通、所述安全制动分油路隔断;当所述轨道车辆安全制动时,所述安全制动阀切换至所述第二状态,以使所述安全制动分油路导通、所述常用制动分油路隔断。According to some embodiments of the present application, each of the oil circuits includes a common brake oil distribution circuit and a safety brake oil distribution circuit, and the common brake oil distribution circuit and the safe brake oil distribution circuit are connected in parallel. The common brake oil distribution circuit and the safe brake oil distribution circuit are both located between the fuel tank and the corresponding brake, and the common brake oil distribution circuit and the safe brake oil distribution circuit are adjacent to the A safety brake valve is provided at one end of the brake. The safety brake valve has a first state and a second state. When the rail vehicle brakes normally, the safety brake valve switches to the first state. In order to make the common brake oil distribution circuit conductive, the safe brake oil distribution circuit cut off; when the rail vehicle is safely braked, the safety brake valve is switched to the second state, so that the The safety brake oil separation circuit is turned on, and the common brake oil separation circuit is blocked.
根据本申请的一些实施例,所述常用制动分油路和所述安全制动分油路的邻近所述油箱的一端设有蓄能器,所述蓄能器与所述油箱连通。According to some embodiments of the present application, an end of the service brake oil distribution passage and the safety brake oil distribution passage adjacent to the fuel tank is provided with an accumulator, and the accumulator communicates with the fuel tank.
根据本申请的一些实施例,每个所述油路的所述蓄能器与所述油箱之间均设有开关阀,且多个所述油路通过共用油路与所述油箱相连,所述共用油路上设有液压泵。According to some embodiments of the present application, an on-off valve is provided between the accumulator and the oil tank of each of the oil passages, and a plurality of the oil passages are connected to the oil tank through a common oil passage. A hydraulic pump is provided on the common oil line.
根据本申请的一些实施例,所述常用制动分油路的另一端与所述油箱相连且包括并联设置的进油阀和回油阀,所述进油阀和所述回油阀分别与所述液压制动控制单元电连接。According to some embodiments of the present application, the other end of the common brake oil distribution path is connected to the fuel tank and includes an oil inlet valve and an oil return valve arranged in parallel. The oil inlet valve and the oil return valve are respectively connected to The hydraulic brake control unit is electrically connected.
根据本申请的一些实施例,所述安全制动阀电线连接在安全制动回路中。According to some embodiments of the present application, the safety brake valve wire is connected in a safety brake circuit.
根据本申请的一些实施例,当所述轨道车辆正常行车制动时所述安全制动回路得电,所述安全制动阀处于所述第一状态;当所述轨道车辆安全制动时所述安全制动回路失电,所述安全制动阀处于所述第二状态。According to some embodiments of the present application, the safety brake circuit is energized when the rail vehicle brakes normally, and the safety brake valve is in the first state; when the rail vehicle is safely braked The safety brake circuit loses power, and the safety brake valve is in the second state.
根据本申请的一些实施例,所述油路为一个,所述制动器为多个,所述液压制动控制单元通过所述油路控制多个所述制动器中的至少两个对对应所述车轮制动。According to some embodiments of the present application, there is one oil path, and there are multiple brakes, and the hydraulic brake control unit controls at least two pairs of the multiple brakes corresponding to the wheels through the oil path brake.
根据本申请的一些实施例,所述油路为两个,两个所述油路分别为第一油路和第二油路,所述制动器为四个,所述液压制动控制单元通过所述第一油路控制所述制动器的其中两个对对应所述车轮制动、和/或通过所述第二油路控制所述制动器的另外两个对 对应所述车轮制动。According to some embodiments of the present application, there are two oil passages, two oil passages are a first oil passage and a second oil passage, the brakes are four, and the hydraulic brake control unit passes the Two pairs of the first oil path controlling the brake correspond to the wheel braking, and/or two other pairs of the brake controlling the brake through the second oil path correspond to the wheel braking.
根据本申请的一些实施例,每个所述油路还包括:辅助缓解油路,所述辅助缓解油路的一端通过辅助缓解阀设在所述制动器与所述安全制动阀之间,所述辅助缓解油路的另一端与所述油箱相连,所述辅助缓解阀具有第三状态和第四状态,当所述轨道车辆制动时,所述辅助缓解阀切换至所述第三状态,所述辅助缓解油路隔断,以使所述油路控制对应所述制动器对对应所述车轮制动;当所述液压单元无法回油时,所述辅助缓解阀切换至所述第四状态,所述辅助缓解油路导通,以使所述制动器回油。According to some embodiments of the present application, each of the oil passages further includes: an auxiliary relief oil passage, and one end of the auxiliary relief oil passage is provided between the brake and the safety brake valve through an auxiliary relief valve. The other end of the auxiliary relief oil path is connected to the fuel tank, the auxiliary relief valve has a third state and a fourth state, and when the rail vehicle brakes, the auxiliary relief valve switches to the third state, The auxiliary relief oil passage is blocked so that the oil passage control corresponds to the brake pair corresponding to the wheel braking; when the hydraulic unit cannot return oil, the auxiliary relief valve switches to the fourth state, The auxiliary relief oil circuit is turned on to return the brake oil.
根据本申请的一些实施例,所述制动系统进一步包括:中央控制器,所述液压制动控制单元和每个所述机电制动控制单元均与所述中央控制器相连。According to some embodiments of the present application, the braking system further includes: a central controller, the hydraulic brake control unit and each of the electromechanical brake control units are connected to the central controller.
根据本申请的一些实施例,所述液压单元还包括:压力开关,所述压力开关用于检测对应所述制动器的制动力,所述压力开关与所述中央控制器电气连接。According to some embodiments of the present application, the hydraulic unit further includes: a pressure switch for detecting a braking force corresponding to the brake, and the pressure switch is electrically connected to the central controller.
根据本申请的一些实施例,每个所述机电制动控制单元与所述液压制动控制单元通讯连接,当所述液压单元故障时,所述液压制动控制单元将故障信号反馈至所述机电制动控制单元,所述机电制动控制单元接收所述故障信号后、通过对应所述机电单元对对应所述车轮制动。According to some embodiments of the present application, each of the electromechanical brake control units is in communication with the hydraulic brake control unit, and when the hydraulic unit fails, the hydraulic brake control unit feeds back the failure signal to the An electromechanical brake control unit. After receiving the fault signal, the electromechanical brake control unit brakes the corresponding wheel through the corresponding electromechanical unit.
根据本申请第二方面实施例的轨道车辆,包括:至少一节车体,每节所述车体上设有多个车轮和用于对多个所述车轮分别制动的多个制动器;至少一个用于轨道车辆的制动系统,所述制动系统配置在对应所述车体上,所述制动系统为根据本申请上述第一方面实施例的用于轨道车辆的制动系统。A rail vehicle according to an embodiment of the second aspect of the present application includes: at least one car body, each car body is provided with a plurality of wheels and a plurality of brakes for respectively braking the plurality of wheels; at least A braking system for a rail vehicle, the braking system being disposed on the corresponding vehicle body, the braking system being a braking system for a rail vehicle according to the embodiment of the first aspect of the present application described above.
根据本申请实施例的轨道车辆,通过采用上述的制动系统,可以有效提升轨道车辆的安全性和可靠性,且车体配置简洁、维护保养简单,无需通过多个独立的制动系统互相备份就能实现高冗余。此外,轨道车辆采用基于数字化、智能化、安全原则的控制方式,可以满足无人驾驶要求。According to the rail vehicle according to the embodiment of the present application, by using the above-mentioned braking system, the safety and reliability of the rail vehicle can be effectively improved, and the body configuration is simple and the maintenance is simple, without the need to back up each other through multiple independent braking systems High redundancy can be achieved. In addition, rail vehicles adopt a control method based on the principles of digitization, intelligence and safety, which can meet the requirements of unmanned driving.
根据本申请的一些实施例,所述油路为一个,所述制动器为多个,所述液压制动控制单元通过所述油路控制多个所述制动器中的至少两个对对应所述车轮制动。According to some embodiments of the present application, there is one oil path, and there are multiple brakes, and the hydraulic brake control unit controls at least two pairs of the multiple brakes corresponding to the wheels through the oil path brake.
根据本申请的一些实施例,所述油路为两个,两个所述油路分别为第一油路和第二油路,所述制动器为四个,四个所述制动器呈方形布置,四个所述制动器的其中两个与所述第一油路对应且呈对角布置,四个所述制动器的另外两个与所述第二油路对应且呈对角布置。According to some embodiments of the present application, there are two oil passages, two oil passages are a first oil passage and a second oil passage, the brakes are four, and the four brakes are arranged in a square shape. Two of the four brakes correspond diagonally to the first oil passage, and the other two of the four brakes correspond diagonally to the second oil passage.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the present application will be partially given in the following description, and some will become apparent from the following description, or be learned through practice of the present application.
附图说明BRIEF DESCRIPTION
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1是根据本申请一个实施例的制动系统的示意图;FIG. 1 is a schematic diagram of a braking system according to an embodiment of the present application;
图2是根据本申请另一个实施例的制动系统的示意图;2 is a schematic diagram of a braking system according to another embodiment of the present application;
图3是根据本申请一个实施例的液压制动原理图,其中,液压单元处于失电状态;3 is a schematic diagram of a hydraulic brake according to an embodiment of the present application, in which the hydraulic unit is in a power-off state;
图4是根据本申请一个实施例的液压制动原理图,其中,液压单元处于失电状态;4 is a schematic diagram of a hydraulic brake according to an embodiment of the present application, in which the hydraulic unit is in a power-off state;
图5是根据本申请一个实施例的安全制动回路与安全制动阀的连接示意图;5 is a schematic diagram of a connection between a safety brake circuit and a safety brake valve according to an embodiment of the present application;
图6是根据本申请一个实施例的机电单元制动时的工作原理示意图;6 is a schematic diagram of the working principle of the electromechanical unit according to an embodiment of the present application when braking;
图7是图6中所示的机电单元的电机转速、电机电流和对车轮的夹紧力的关系示意图;7 is a schematic diagram of the relationship between the motor speed, the motor current and the clamping force on the wheel of the electromechanical unit shown in FIG. 6;
图8是根据本申请一个实施例的轨道车辆的示意图。8 is a schematic diagram of a rail vehicle according to an embodiment of the present application.
附图标记:Reference mark:
轨道车辆200、 Rail vehicle 200,
制动系统100、 Brake system 100,
车体1、车轮11、油箱12、注油口12a、呼吸阀121、 Body 1, wheels 11, fuel tank 12, oil filler port 12a, breathing valve 121,
液压制动控制单元2、Hydraulic brake control unit 2.
液压单元3、油路30m、安全制动阀30、安全制动回路30n、 Hydraulic unit 3, oil circuit 30m, safety brake valve 30, safety brake circuit 30n,
常用制动分油路30a、安全制动分油路30b、辅助缓解油路30c、Common brake oil circuit 30a, safe brake oil circuit 30b, auxiliary relief oil circuit 30c,
第一油路301、第一常用制动分油路301a、第一安全制动分油路301b、The first oil passage 301, the first service brake oil passage 301a, the first safety brake oil passage 301b,
第二油路302、第二常用制动分油路302a、第二安全制动分油路302b、The second oil passage 302, the second service brake oil passage 302a, the second safety brake oil passage 302b,
进油阀30d、回油阀30e、减压阀30f、辅助缓解阀30g、泄压阀30h、溢流阀30i、 Inlet valve 30d, oil return valve 30e, pressure relief valve 30f, auxiliary relief valve 30g, pressure relief valve 30h, relief valve 30i,
开关阀30j、On-off valve 30j,
共用油路303、压力开关31、液压泵32、蓄能器33、过滤器34、 Common oil passage 303, pressure switch 31, hydraulic pump 32, accumulator 33, filter 34,
第一压力传感器35、第二压力传感器36、The first pressure sensor 35, the second pressure sensor 36,
制动器4、 Brake 4,
机电制动控制单元5、Electromechanical brake control unit 5.
机电单元6、电机61、螺旋机构62、活塞621、 Electromechanical unit 6, motor 61, screw mechanism 62, piston 621,
中央控制器7。 Central controller 7.
具体实施方式detailed description
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the drawings, in which the same or similar reference numerals indicate the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are exemplary, and are only used to explain the present application, and cannot be construed as limiting the present application.
此外,本申请的发明人通过研究和分析发现,编组少的小型轨道车辆200由于车体数量少,无法通过多个独立车体的制动系统互相备份以达到的高冗余要求,其制动系统100的安全性和冗余度均较低;而且轨道车辆200的制动系统100只有常用制动工况,当轨道车辆200故障例如轨道车辆200失电导致故障(比如,车体分离)时,制动系统100无法自动施加液压制动,即无失电自动制动功能,且如果回油阀发生故障,制动系统100也无法快速缓解等。针对上述原因,发明人对现有的轨道车辆200的制动系统100进行了改进,得出本申请的技术方案。In addition, the inventor of the present application has found through research and analysis that the small rail vehicle 200 with a small number of cars cannot be backed up by multiple independent car body braking systems due to the small number of car bodies. The safety and redundancy of the system 100 are both low; and the braking system 100 of the rail vehicle 200 has only common braking conditions. When the rail vehicle 200 fails, for example, the rail vehicle 200 loses power to cause a failure (for example, the vehicle body is separated) Therefore, the brake system 100 cannot automatically apply hydraulic braking, that is, there is no power failure automatic braking function, and if the oil return valve fails, the brake system 100 cannot be quickly relieved. In view of the above reasons, the inventors have improved the brake system 100 of the existing rail vehicle 200, and come to the technical solution of the present application.
下面参考图1-图8描述根据本申请实施例的用于轨道车辆200的制动系统100。轨道车辆200可以为少编组自导向小型胶轮城轨列车。例如,1~2编组自导向小型胶轮城轨列车,此时该轨道车辆200包括1~2节车体1。但不限于此。The braking system 100 for a rail vehicle 200 according to an embodiment of the present application will be described below with reference to FIGS. 1-8. The rail vehicle 200 may be a self-guided small rubber-wheeled city rail train with fewer formations. For example, a 1-2 self-guided small-sized rubber-train city rail train, in which case the rail vehicle 200 includes 1 to 2 car bodies 1. But it is not limited to this.
如图1和图2所示,根据本申请实施例的用于轨道车辆200的制动系统100,包括液压制动控制单元2、液压单元3、多个机电制动控制单元5和多个机电单元6。As shown in FIGS. 1 and 2, a brake system 100 for a rail vehicle 200 according to an embodiment of the present application includes a hydraulic brake control unit 2, a hydraulic unit 3, multiple electromechanical brake control units 5, and multiple electromechanical Unit 6.
液压单元3与液压制动控制单元2电气连接,液压单元3包括多个油路30m,每个油路30m与至少一个制动器4对应设置,每个机电制动控制单元5与至少一个机电单元6对应设置。The hydraulic unit 3 is electrically connected to the hydraulic brake control unit 2, the hydraulic unit 3 includes a plurality of oil passages 30m, each oil passage 30m is provided corresponding to at least one brake 4, and each electromechanical brake control unit 5 is at least one electromechanical unit 6 Corresponding settings.
其中,在轨道车辆200进行行车制动时,液压制动控制单元2适于通过至少一个(即一个或多个)油路30m控制对应制动器4对轨道车辆200的车轮11制动(施加制动或缓解制动)。在轨道车辆200进行停车后制动时,多个机电制动控制单元5中的至少一个适于通过对应机电单元6对轨道车辆200的车轮11制动。Wherein, when the rail vehicle 200 performs service braking, the hydraulic brake control unit 2 is adapted to control the corresponding brake 4 to brake the wheels 11 of the rail vehicle 200 through at least one (ie, one or more) oil paths 30m (apply braking Or ease braking). When the rail vehicle 200 brakes after parking, at least one of the plurality of electromechanical brake control units 5 is adapted to brake the wheels 11 of the rail vehicle 200 through the corresponding electromechanical unit 6.
例如,如图1-图4所示,制动器4可以为多个,多个制动器4可以对应轨道车辆200的多个车轮11设置,例如,当制动器4的数量与车轮11的数量相等时,多个制动器4可以与多个车轮11一一对应设置,当制动器4的数量小于车轮11的数量时,多个车轮11中的至少一个可以与一个制动器4对应设置,且多个车轮11中的至少一个未对应设置制动器4,则未对应设置制动器4的车轮11无法通过制动器4实现制动或缓解制动。但不限于此。可选地,制动器4可以为四个,车轮11可以大于或等于四个。For example, as shown in FIGS. 1-4, there may be multiple brakes 4, and multiple brakes 4 may be provided corresponding to multiple wheels 11 of the rail vehicle 200. For example, when the number of brakes 4 is equal to the number of wheels 11, more Each brake 4 may be provided in one-to-one correspondence with the plurality of wheels 11. When the number of brakes 4 is smaller than the number of wheels 11, at least one of the plurality of wheels 11 may be provided corresponding to one brake 4, and at least one of the plurality of wheels 11 If a brake 4 is not provided, the wheel 11 without the brake 4 cannot be braked or relieved by the brake 4. But it is not limited to this. Alternatively, the number of brakes 4 may be four, and the number of wheels 11 may be greater than or equal to four.
多个机电单元6可以对应轨道车辆200的多个车轮11设置,例如当机电单元6的数量与车轮11的数量相等时,多个机电单元6可以与多个车轮11一一对应设置,当机 电单元6的数量小于车轮11的数量时,多个车轮11中的至少一个可以与一个机电单元6对应设置,且多个车轮11中的至少一个未对应设置机电单元6,则未对应设置机电单元6的车轮11无法通过机电单元6实现制动或缓解制动。但不限于此。可选地,机电单元6可以为两个,车轮11可以大于或等于四个。The plurality of electromechanical units 6 may be arranged corresponding to the plurality of wheels 11 of the rail vehicle 200, for example, when the number of electromechanical units 6 is equal to the number of wheels 11, the plurality of electromechanical units 6 may be arranged corresponding to the plurality of wheels 11 one by one. When the number of units 6 is smaller than the number of wheels 11, at least one of the wheels 11 may be corresponding to one electromechanical unit 6, and at least one of the wheels 11 does not correspond to the electromechanical unit 6, then the electromechanical unit is not correspondingly provided The wheel 11 of 6 cannot be braked or relieved by the electromechanical unit 6. But it is not limited to this. Alternatively, the electromechanical unit 6 may be two, and the wheel 11 may be greater than or equal to four.
例如,制动系统100可以包括一个液压制动控制单元2、一个液压单元3、两个机电制动控制单元5和四个机电单元6,两个机电制动控制单元5之间彼此独立运行、互不干涉,每个机电制动控制单元5可以分别单独控制至少一个机电单元6,即每个机电单元6可以仅由与其相连的机电制动控制单元5控制;液压单元3与液压制动控制单元2电气连接,使得液压制动控制单元2可以向液压单元3传递相应信号以控制液压单元3的运行,当液压单元3包括多个油路30m时,多个油路30m之间可以彼此独立运行、互不干涉。For example, the brake system 100 may include a hydraulic brake control unit 2, a hydraulic unit 3, two electromechanical brake control units 5 and four electromechanical units 6, the two electromechanical brake control units 5 operate independently of each other, Without interfering with each other, each electromechanical brake control unit 5 can separately control at least one electromechanical unit 6, that is, each electromechanical unit 6 can be controlled only by the electromechanical brake control unit 5 connected thereto; the hydraulic unit 3 and the hydraulic brake control The unit 2 is electrically connected so that the hydraulic brake control unit 2 can transmit corresponding signals to the hydraulic unit 3 to control the operation of the hydraulic unit 3. When the hydraulic unit 3 includes a plurality of oil passages 30m, the plurality of oil passages 30m can be independent of each other Run without interference.
例如,液压单元3包括两个油路30m,当轨道车辆200在行车过程中制动时,液压制动控制单元2可以将信号传递至液压单元3,液压单元3可以仅有一个油路30m运行,液压单元3的液压油可以通过该油路30m流至对应制动器4,制动器4对对应车轮11产生制动力以降低车轮11的转速,从而实现轨道车辆200的制动;此时,当上述油路30m发生故障时,液压单元3的另一个油路30m可以运行,液压单元3的液压油可以通过该油路30m流至对应制动器4以对对应车轮11制动,从而液压单元3的两个油路30m可以互相形成备份,避免油路30m故障而导致液压单元3失效、无法实现轨道车辆200的行车制动,进而提升了轨道车辆200行车制动的冗余度,保证了轨道车辆200的行车安全性。For example, the hydraulic unit 3 includes two oil passages 30m. When the rail vehicle 200 brakes during driving, the hydraulic brake control unit 2 can transmit a signal to the hydraulic unit 3, and the hydraulic unit 3 can operate with only one oil passage 30m. , The hydraulic oil of the hydraulic unit 3 can flow to the corresponding brake 4 through the oil passage 30m, and the brake 4 generates a braking force on the corresponding wheel 11 to reduce the rotation speed of the wheel 11, thereby realizing the braking of the rail vehicle 200; When a fault occurs on the 30m road, another hydraulic circuit 30m of the hydraulic unit 3 can be operated, and the hydraulic oil of the hydraulic unit 3 can flow to the corresponding brake 4 through the oil circuit 30m to brake the corresponding wheel 11, so that the two of the hydraulic unit 3 The 30m oil circuit can form a backup to each other, to avoid the failure of the hydraulic unit 3 caused by the failure of the 30m oil circuit, which cannot achieve the service brake of the rail vehicle 200, thereby improving the redundancy of the service brake of the rail vehicle 200 and ensuring the rail vehicle 200 Driving safety.
可以理解的是,对于少编组列车而言车体1数量较少,本申请中的制动系统100由于具有较高的冗余度,可以满足少编组列车(例如1~2编组列车)无法通过多个独立车体1的制动系统互相备份才能达到的高冗余要求。It is understandable that the number of car bodies 1 is relatively small for the low-composition trains, and the brake system 100 in the present application can meet the requirements of the low-composition trains (such as 1 to 2 formation trains) due to the high redundancy. The high redundancy requirements that can be achieved only when the braking systems of multiple independent car bodies 1 back up each other.
当然,轨道车辆200在行车过程中制动(即行车制动)时,液压单元3的两个油路30m可以同时导通,此时液压单元3的液压油可以通过两个油路30m流至对应制动器4以对对应车轮11制动,同样可以使得液压单元3的两个油路30m互相形成备份,提升了制动系统100的冗余度,从而提升了轨道车辆200行车制动的冗余度,保证行车安全。其中,“行车制动”可以包括轨道车辆200在行车过程中的减速制动和停车制动(即停车过程中的制动)。Of course, when the rail vehicle 200 brakes during driving (that is, the service brake), the two oil passages 30m of the hydraulic unit 3 can be simultaneously conducted, and at this time the hydraulic oil of the hydraulic unit 3 can flow through the two oil passages 30m to The corresponding brake 4 to brake the corresponding wheel 11 can also make the two oil passages 30m of the hydraulic unit 3 form a backup for each other, which improves the redundancy of the brake system 100 and thus the redundancy of the service brake of the rail vehicle 200 Degrees to ensure driving safety. Wherein, "driving brake" may include deceleration braking and parking braking (ie, braking during parking) of the rail vehicle 200 during driving.
当轨道车辆200在停车后制动(轨道车辆200停车后通过制动稳定地锁定在原地,即停放制动)时,一个机电制动控制单元5控制对应的机电单元6运转以对对应车轮 11产生制动力,保证轨道车辆200的停车状态;此时,当上述机电制动控制单元5和/或与上述机电制动控制单元5对应的机电单元6发生故障、使得轨道车辆200无法实现停车后制动时,另一个机电制动控制单元5可以控制对应的机电单元6运转以对对应车轮11制动,从而两个机电制动控制单元5可以互相形成备份,避免机电单元6故障等因素导致轨道车辆200无法停车后制动,提升了制动系统100的冗余度,进而提升了轨道车辆200停车后制动的冗余度,保证了轨道车辆200的停车安全性。When the rail vehicle 200 brakes after parking (the rail vehicle 200 is stably locked in place by braking after parking, ie parking brake), an electromechanical brake control unit 5 controls the corresponding electromechanical unit 6 to operate to the corresponding wheel 11 Generate braking force to ensure the parking state of the rail vehicle 200; at this time, when the electromechanical brake control unit 5 and/or the electromechanical unit 6 corresponding to the electromechanical brake control unit 5 fails, the rail vehicle 200 cannot stop During braking, another electromechanical brake control unit 5 can control the operation of the corresponding electromechanical unit 6 to brake the corresponding wheel 11, so that the two electromechanical brake control units 5 can form a backup for each other to avoid the failure of the electromechanical unit 6 and other factors. The rail vehicle 200 cannot be braked after parking, which improves the redundancy of the braking system 100, thereby improving the redundancy of the brake after the rail vehicle 200 stops, and ensures the parking safety of the rail vehicle 200.
当然,轨道车辆200在停车后制动时,两个机电制动控制单元5可以同时控制对应的机电单元6运转以对对应车轮11制动,同样可以使得两个机电制动控制单元5互相形成备份,提升制动系统100的冗余度,从而提升轨道车辆200停车后制动的冗余度,保证停车安全。Of course, when the rail vehicle 200 brakes after parking, the two electromechanical brake control units 5 can simultaneously control the operation of the corresponding electromechanical unit 6 to brake the corresponding wheels 11, and the two electromechanical brake control units 5 can also form Backup, enhance the redundancy of the braking system 100, thereby enhancing the redundancy of the braking of the rail vehicle 200 after parking, to ensure parking safety.
其中,多个制动器4可以与多个车轮11一一对应设置;每个油路30m可以对应至少一个制动器4,也就是说,每个油路30m可以控制至少一个车轮11实现制动;每个机电制动控制单元5可以对应至少一个机电单元6,也就是说,每个机电制动控制单元5可以控制至少一个车轮11实现制动。Among them, a plurality of brakes 4 can be provided in a one-to-one correspondence with a plurality of wheels 11; each oil passage 30m can correspond to at least one brake 4, that is, each oil passage 30m can control at least one wheel 11 to achieve braking; each The electromechanical brake control unit 5 may correspond to at least one electromechanical unit 6, that is, each electromechanical brake control unit 5 may control at least one wheel 11 to achieve braking.
可以理解的是,液压单元3可以包括一个或者多个油路30m;当液压单元3包括一个油路30m时,液压制动控制单元2适于通过该油路30m控制对应制动器4实现轨道车辆200的行车制动;当液压单元3包括多个油路30m时,液压制动控制单元2适于通过多个油路30m中的至少一个控制对应制动器4实现轨道车辆200的行车制动。机电制动控制单元5的数量还可以为三个或三个以上,液压单元3的油路30m的个数还以为三个或三个以上。与每个油路30m对应的制动器4可以为一个或者多个,当油路30m为多个时,多个油路30m对应的制动器4的数量可以完全相同、也可以不完全相同。It can be understood that the hydraulic unit 3 may include one or more oil passages 30m; when the hydraulic unit 3 includes one oil passage 30m, the hydraulic brake control unit 2 is adapted to control the corresponding brake 4 through the oil passage 30m to realize the rail vehicle 200 When the hydraulic unit 3 includes a plurality of oil passages 30m, the hydraulic brake control unit 2 is adapted to control the corresponding brake 4 through at least one of the plurality of oil passages 30m to achieve the service braking of the rail vehicle 200. The number of electromechanical brake control units 5 may also be three or more, and the number of oil passages 30m of the hydraulic unit 3 may be three or more. There may be one or more brakes 4 corresponding to each oil passage 30m. When there are multiple oil passages 30m, the number of brakes 4 corresponding to the multiple oil passages 30m may be completely the same or may not be completely the same.
由此,通过设置制动系统100,使得在轨道车辆200行车制动时采用液压单元3液压制动、在轨道车辆200停车后制动时采用机电单元6机电制动相结合的方式,即行车时采用液压制动给压制动、泄压缓解(即,液压单元3对对应制动器4加压以实现制动、或者液压单元3使得对应制动器4泄压以缓解制动)以保证轨道车辆200的行车速度、停车时采用机电制动,既可满足轨道车辆200行车时施加液压制动提高乘车舒适性及快速响应制动指令,又能满足将轨道车辆200永久停放在坡道上、制动力不会衰减导致溜坡,而且,通过采用液压制动与机电制动相结合的方式,在保证制动功能的同时,可以相对简化制动器4的结构和体积,便于布置制动器4。Therefore, by setting the brake system 100, the hydraulic unit 3 is used for hydraulic braking when the rail vehicle 200 is being braked, and the electromechanical unit 6 is used for electromechanical braking when the rail vehicle 200 is stopped after braking, that is, driving. When hydraulic brakes are used for pressure braking and pressure relief relief (ie, the hydraulic unit 3 pressurizes the corresponding brake 4 to achieve braking, or the hydraulic unit 3 causes the corresponding brake 4 to relieve pressure to relieve braking) to ensure the rail vehicle 200’s The driving speed and electromechanical braking are used during parking, which can not only meet the requirements of applying hydraulic brakes to improve the riding comfort and quickly respond to braking commands when the rail vehicle 200 is driving, but also can permanently park the rail vehicle 200 on a slope without braking force. It will attenuate and cause landslides. Moreover, by using a combination of hydraulic braking and electromechanical braking, while ensuring the braking function, the structure and volume of the brake 4 can be relatively simplified, and the brake 4 can be easily arranged.
此外,轨道车辆200非停放制动(例如轨道车辆200的行车制动)时,机电单元6可以处于缓解状态,不影响轨道车辆200的行车制动。需要说明的是,在本申请的描述 中,“多个”的含义是两个或两个以上。In addition, when the rail vehicle 200 is not parked for braking (for example, the service brake of the rail vehicle 200), the electromechanical unit 6 may be in a relieved state, and does not affect the service brake of the rail vehicle 200. It should be noted that, in the description of this application, the meaning of "plurality" is two or more.
根据本申请实施例的用于轨道车辆200的制动系统100,通过将液压制动与机电制动相结合,同时液压制动和机电制动分别具有较高的冗余度,从而使得制动系统100具有良好的安全性和可靠性;当制动系统100应用于轨道车辆200时,可以有效提升轨道车辆200行车制动和停放制动的冗余度,提高了整个轨道车辆200的安全性和可靠性,且制动系统100结构简洁、维护保养简单;而且,通过在行车制动时采用液压单元3液压制动与停车后采用机电单元6机电制动相结合的方式,在满足轨道车辆200行车时、施加液压制动提高乘车舒适性及快速响应制动指令的同时,还能满足将轨道车辆200停车后永久停放在坡道上制动力不会衰减导致溜坡,实现轨道车辆200的永久停放;通过将液压单元3设置为包括多个油路30m,多个油路30m可以共用管路(例如,后文所述的共用油路303)、阀等装置(例如,后文所述的共用油路303上的过滤器34、单向阀),使得本申请的液压单元3需要的体积相对于传统技术中的多个单油路的液压单元总体需要的体积更小,便于布置。According to the brake system 100 for the rail vehicle 200 of the embodiment of the present application, by combining the hydraulic brake and the electromechanical brake, the hydraulic brake and the electromechanical brake respectively have higher redundancy, thereby making the braking The system 100 has good safety and reliability; when the braking system 100 is applied to the rail vehicle 200, the redundancy of the service brake and parking brake of the rail vehicle 200 can be effectively improved, and the safety of the entire rail vehicle 200 is improved And reliability, and the brake system 100 has a simple structure and simple maintenance; moreover, by combining the hydraulic unit 3 hydraulic braking during service braking and the electromechanical unit 6 electromechanical braking after parking, it meets the needs of rail vehicles. When driving at 200, applying hydraulic brakes improves ride comfort and quickly responds to braking commands. At the same time, it can also meet the permanent parking of the rail vehicle 200 on the slope after parking. The braking force will not be attenuated and cause slippage. Permanent parking; by setting the hydraulic unit 3 to include multiple oil passages 30m, the multiple oil passages 30m can share piping (eg, common oil passage 303 described later), valves, and other devices (eg, described later) The filter 34 on the common oil passage 303 and the check valve) make the volume required by the hydraulic unit 3 of the present application smaller than the total required volume of the hydraulic units of multiple single oil passages in the conventional technology, which is convenient for arrangement.
例如,如图1和图2所示,制动器4和机电单元6可以集成为一体,形成集成液压电子机械卡钳,该集成液压电子机械卡钳的体积小、便于布置;例如,当车轮11和集成液压电子机械卡钳分别为四个时,每个车轮11可以均布置一个集成液压电子机械卡钳。但不限于此。For example, as shown in FIGS. 1 and 2, the brake 4 and the electromechanical unit 6 may be integrated into an integrated hydraulic electromechanical caliper, which is small in size and easy to arrange; for example, when the wheel 11 and integrated hydraulic When there are four electromechanical calipers, each wheel 11 may be provided with an integrated hydraulic electromechanical caliper. But it is not limited to this.
例如,如图6所示,机电单元6可以包括电机61和螺旋机构62,螺旋机构62由电机61驱动移动,螺旋机构62的自由端设有活塞621,活塞621与对应的制动器4相连。由此,当采用机电制动控制单元5控制机电单元6制动时,电机61可以驱动螺旋机构62朝向靠近对应车轮11的方向移动(例如,图6中电机61可以驱动螺旋机构62向右移动),从而通过活塞621带动制动器4将对应的车轮11制动。其中,电机61与螺旋机构62之间可以设有减速装置。由此,机电单元6的制动方式无压缩介质、无管路布置,制动力的形成源动力不是压缩空气、也不是液压油,而是采用的机械结构,使得机电单元6结构简单、具有良好的可靠性,便于维护保养。For example, as shown in FIG. 6, the electromechanical unit 6 may include a motor 61 and a screw mechanism 62. The screw mechanism 62 is driven and moved by the motor 61. A free end of the screw mechanism 62 is provided with a piston 621 connected to the corresponding brake 4. Thus, when the electromechanical brake control unit 5 is used to control the electromechanical unit 6 to brake, the motor 61 can drive the screw mechanism 62 to move toward the corresponding wheel 11 (for example, the motor 61 in FIG. 6 can drive the screw mechanism 62 to move to the right ), so that the piston 621 drives the brake 4 to brake the corresponding wheel 11. Among them, a speed reduction device may be provided between the motor 61 and the screw mechanism 62. Therefore, the braking mode of the electromechanical unit 6 has no compressed medium and no pipeline arrangement, and the source of the braking force is not compressed air or hydraulic oil, but the mechanical structure adopted, which makes the electromechanical unit 6 simple in structure and good in quality. The reliability is easy to maintain.
当轨道车辆200需要停放时,将停放制动(即停车后制动)指令给到机电制动控制单元5,由机电制动控制单元5控制机电单元6中的电机61驱动螺旋机构62将车轮11的制动盘抱死,螺旋机构62具有自锁功能,即使断电制动力也不会衰退,使轨道车辆200稳定地锁定在原地。其中,电机61正转或反转以实现施加制动、缓解制动;可以通过检测制动器4对应的电机61的转速与电流来监测制动器4的制动状态,电机61转速、电机61电流和制动器4对车轮11的夹紧力的关系如图7所示;在图7中,横轴 表示时间,起初电机61未启动、电机61转速为0且活塞621与制动器4之间存在一定间隔,此时活塞621对车轮11的作用力为0,则夹紧力为0;随后,电机61启动,电机61会产生冲击电流,随后电机61的电流逐渐稳定,此时电机61可以空载转动;然后,当活塞621与制动器4接触时,制动器4对车轮11产生作用力,此时夹紧力开始增大、电机61转速降低,电机61开始发生堵转,电机61的电流逐渐增大且电机61电流为堵转电流。换言之,当夹紧力不为0时,电机61转速、电流与夹紧力存在一定函数关系,则可以通过检测电机61的转速与电流来检测制动器4的制动状态。When the rail vehicle 200 needs to be parked, the parking brake (ie, braking after parking) is given to the electromechanical brake control unit 5, and the electromechanical brake control unit 5 controls the motor 61 in the electromechanical unit 6 to drive the screw mechanism 62 to turn the wheels The brake disc of 11 is locked, and the screw mechanism 62 has a self-locking function, and the braking force will not decline even when the power is turned off, so that the rail vehicle 200 is stably locked in place. Among them, the motor 61 rotates forward or reverse to implement braking and ease braking; the braking state of the brake 4 can be monitored by detecting the speed and current of the motor 61 corresponding to the brake 4, the motor 61 speed, the motor 61 current and the brake The relationship of the clamping force of the four pairs of wheels 11 is shown in FIG. 7; in FIG. 7, the horizontal axis represents time. At first, the motor 61 is not started, the motor 61 rotates at 0, and there is a certain interval between the piston 621 and the brake 4. When the force of the piston 621 on the wheel 11 is 0, the clamping force is 0; then, the motor 61 starts, the motor 61 generates an inrush current, and then the current of the motor 61 gradually stabilizes, at this time the motor 61 can rotate without load; then When the piston 621 comes into contact with the brake 4, the brake 4 exerts a force on the wheel 11. At this time, the clamping force begins to increase, the speed of the motor 61 decreases, the motor 61 begins to stall, the current of the motor 61 gradually increases and the motor 61 The current is a locked-rotor current. In other words, when the clamping force is not 0, there is a certain functional relationship between the rotation speed and current of the motor 61 and the clamping force, and the braking state of the brake 4 can be detected by detecting the rotation speed and current of the motor 61.
在本申请的一些实施例中,如图3和图4所示,每个油路30m包括常用制动分油路30a和安全制动分油路30b,常用制动分油路30a和安全制动分油路30b并联连接,常用制动分油路30a和安全制动分油路30b均位于油箱12和对应的制动器4之间,也就是说,常用制动分油路30a的一端与安全制动分油路30b的一端相连、常用制动分油路30a的另一端与安全制动分油路30b的另一端相连,且常用制动分油路30a的上述一端可以与对应的制动器4相连、常用制动分油路30a的上述另一端可以与油箱12相连。常用制动分油路30a和安全制动分油路30b的邻近制动器4的一端设有安全制动阀30,安全制动阀30上可以具有三个接口,三个接口可以分别是第一接口、第二接口和第三接口,第一接口可以与常用制动分油路30a的上述一端相连、第二接口可以与安全制动分油路30b的上述一端相连、第三接口可以与对应的制动器4相连。In some embodiments of the present application, as shown in FIGS. 3 and 4, each oil circuit 30 m includes a common brake oil circuit 30 a and a safe brake oil circuit 30 b, a common brake oil circuit 30 a and a safety system The dynamic oil dividing circuit 30b is connected in parallel, and the common brake oil dividing circuit 30a and the safety brake oil dividing circuit 30b are located between the fuel tank 12 and the corresponding brake 4, that is, one end of the common brake oil dividing circuit 30a is connected to the safety One end of the brake oil passage 30b is connected, the other end of the common brake oil passage 30a is connected to the other end of the safety brake oil passage 30b, and the above one end of the common brake oil passage 30a may be connected to the corresponding brake 4 The above-mentioned other end of the connected, service brake oil distribution passage 30a may be connected to the fuel tank 12. The common brake oil passage 30a and the safety brake oil passage 30b are provided with a safety brake valve 30 at one end adjacent to the brake 4, the safety brake valve 30 may have three interfaces, and the three interfaces may be the first interface respectively , A second interface and a third interface, the first interface can be connected to the above-mentioned one end of the common brake oil distribution path 30a, the second interface can be connected to the above-mentioned one end of the safety brake oil distribution path 30b, and the third interface can be connected to the corresponding The brake 4 is connected.
例如,安全制动阀30具有第一状态和第二状态,当轨道车辆200正常行车制动时,安全制动阀30切换至第一状态,此时第一接口与第三接口连通、第二接口与第三接口隔断(即不导通),使得常用制动分油路30a导通、安全制动分油路30b隔断,即常用制动分油路30a与对应制动器4连通、安全制动分油路30b与对应制动器4不连通,液压油可以通过常用制动分油路30a流至对应制动器4以对对应车轮11施加制动力,从而实现轨道车辆200的行车制动;当轨道车辆200安全制动时,安全制动阀30切换至第二状态,此时第二接口与第三接口连通、第一接口与第三接口隔断,使得安全制动分油路30b导通、常用制动分油路30a隔断,即安全制动分油路30b与对应制动器4连通、常用制动分油路30a与对应制动器4不连通,液压油可以通过安全制动分油路30b流至对应制动器4以对对应车轮11施加制动力,从而实现轨道车辆200的安全制动。For example, the safety brake valve 30 has a first state and a second state. When the rail vehicle 200 brakes normally, the safety brake valve 30 switches to the first state. At this time, the first interface communicates with the third interface. The interface is disconnected from the third interface (that is, non-conducting), so that the common brake oil passage 30a is turned on, and the safety brake oil passage 30b is cut off, that is, the common brake oil passage 30a is connected to the corresponding brake 4, safe braking The oil separation path 30b is not in communication with the corresponding brake 4, and hydraulic oil can flow to the corresponding brake 4 through the common brake oil separation path 30a to apply a braking force to the corresponding wheel 11, thereby realizing the service braking of the rail vehicle 200; when the rail vehicle 200 During safe braking, the safety brake valve 30 is switched to the second state. At this time, the second interface is connected to the third interface, and the first interface is disconnected from the third interface, so that the safety brake oil passage 30b is turned on and the service brake is used. The oil separation circuit 30a is cut off, that is, the safety brake oil separation circuit 30b communicates with the corresponding brake 4, the service brake oil separation circuit 30a does not communicate with the corresponding brake 4, and hydraulic oil can flow to the corresponding brake 4 through the safety brake oil distribution path 30b In order to apply a braking force to the corresponding wheel 11, the safety braking of the rail vehicle 200 is achieved.
需要说明的是,“正常行驶制动”可以理解为轨道车辆200正常行驶时需要制动的情况,“安全制动”可以理解为轨道车辆200遇到危及行车安全(如列车间脱钩、车辆超出安全车速、电源失电等需触发安全制动分油路30b等)的情况。由此,轨道车辆200正常行车制动时,制动系统100可以仅通过常用制动分油路30a对轨道车辆200制 动;当轨道车辆200安全制动时,制动系统100可以仅通过安全制动分油路30b对轨道车辆200制动。It should be noted that "normal braking" can be understood as the situation where the rail vehicle 200 needs to brake during normal travel, and "safe braking" can be understood as the railway vehicle 200 encounters a danger to driving safety (such as decoupling between trains, vehicle overrun) Safety vehicle speed, power failure, etc. need to trigger the safety brake oil distribution line 30b, etc.). Thus, when the rail vehicle 200 brakes normally, the brake system 100 can brake the rail vehicle 200 only through the service brake oil passage 30a; when the rail vehicle 200 brakes safely, the brake system 100 can only pass the safety The brake oil passage 30b brakes the rail vehicle 200.
其中,安全制动阀30可选为两位三通电磁阀,则安全制动阀30的第一状态和第二状态之间的切换,即为第三接口与第一接口、第二接口的切换连通。油箱12上可以形成有注油口12a,以便于通过注油口12a向油箱12内注入液压油;油箱12上可以设有呼吸阀121,以避免油箱12因超压或真空导致破坏,保证了油箱12的使用可靠性。Among them, the safety brake valve 30 can be selected as a two-position three-way solenoid valve, the switching between the first state and the second state of the safety brake valve 30 is the third interface and the first interface, the second interface Switch connectivity. An oil injection port 12a may be formed on the oil tank 12 to facilitate the injection of hydraulic oil into the oil tank 12 through the oil injection port 12a; a breathing valve 121 may be provided on the oil tank 12 to avoid damage to the oil tank 12 due to overpressure or vacuum, ensuring the oil tank 12 The reliability of use.
在本申请的一些实施例中,常用制动分油路30a和安全制动分油路30b的邻近油箱12的一端设有蓄能器33,蓄能器33与油箱12连通,从而油箱12内的液压油可以流至蓄能器33内储存起来;蓄能器33可以用于制动系统100失电时自动施加制动,即当制动系统100失电、轨道车辆200需要制动时,蓄能器33可以将储存的液压油压入油路30m内,实现制动系统100的失电自动制动。In some embodiments of the present application, an end of the common brake oil passage 30a and the safety brake oil passage 30b adjacent to the fuel tank 12 is provided with an accumulator 33, and the accumulator 33 communicates with the fuel tank 12 so that the fuel tank 12 The hydraulic oil can flow into the accumulator 33 and be stored; the accumulator 33 can be used to automatically apply the brake when the brake system 100 loses power, that is, when the brake system 100 loses power and the rail vehicle 200 needs to brake, The accumulator 33 can press the stored hydraulic oil into the oil passage 30m to realize automatic braking when the brake system 100 loses power.
如图3和图4所示,每个油路30m均对应设有蓄能器33,即蓄能器33可以为一个或多个,当蓄能器33为一个、且油路30m为一个时,蓄能器33与油路30m一一对应,当蓄能器33为多个、且油路30m为多个时,多个蓄能器33与多个油路30m一一对应设置;每个油路30m的蓄能器33与油箱12之间均设有开关阀30j,以实现对应油路30m与油箱12之间的导通与隔断;当油路30m为多个时,多个油路30m可以均通过共用油路303与油箱12相连,共用油路303上设有液压泵32,共用油路303为一个,液压泵32可以由泵电机驱动且液压泵32将油箱12内的液压油通过共用油路303泵送至每个油路30m。液压泵32的出口处可以设有过滤器34,过滤器34用于过滤掉流经其的液压油中的杂质等,以延长整个液压单元3的使用寿命,如果供给过滤器34过负荷以至于其上下游产生的压差超过特定的限值,过滤器34内置的止回阀将会打开,来保护蓄能器34压力不会过大。当然,当油路30m为一个时,油路30m可以通过共用油路303与油箱12相连。As shown in FIGS. 3 and 4, each oil passage 30m is correspondingly provided with an accumulator 33, that is, there may be one or more accumulators 33, when there is one accumulator 33 and one oil passage 30m , The accumulator 33 corresponds to the oil passage 30m one by one, when there are multiple accumulators 33, and the oil passage 30m is plural, the multiple accumulators 33 are provided in one-to-one correspondence with the multiple oil passages 30m; each There is an on-off valve 30j between the accumulator 33 of the oil passage 30m and the oil tank 12, so as to realize the conduction and isolation between the corresponding oil passage 30m and the oil tank 12; when there are multiple oil passages 30m, multiple oil passages 30m can be connected to the oil tank 12 through a common oil path 303. The common oil path 303 is provided with a hydraulic pump 32, and the common oil path 303 is one. The hydraulic pump 32 can be driven by a pump motor and the hydraulic pump 32 will transfer the hydraulic oil in the oil tank 12 Pumped through the common oil passage 303 to each oil passage 30m. A filter 34 may be provided at the outlet of the hydraulic pump 32. The filter 34 is used to filter out impurities in the hydraulic oil flowing through it, so as to prolong the service life of the entire hydraulic unit 3. If the supply filter 34 is overloaded, If the pressure difference between upstream and downstream exceeds a certain limit, the check valve built into the filter 34 will open to protect the accumulator 34 from excessive pressure. Of course, when there is one oil passage 30m, the oil passage 30m may be connected to the oil tank 12 through the common oil passage 303.
可以理解的是,蓄能器33还能提高泵电机的寿命,减少泵电机的泵压次数,避免泵电机频繁启动,提高泵电机寿命及快速响应制动指令。It can be understood that the accumulator 33 can also increase the life of the pump motor, reduce the number of pump pressures of the pump motor, avoid frequent start of the pump motor, increase the life of the pump motor and quickly respond to braking commands.
例如,如图3和图4所示,共用油路303上还可以在过滤器34的下游设置单向阀,以避免油路30m内的液压油通过共用油路303倒流至油箱12内。单向阀与过滤器34之间可以设有支路,支路上设有溢流阀30i,溢流阀30i可以用于防止液压单元3过压。For example, as shown in FIGS. 3 and 4, a check valve may also be provided on the common oil passage 303 downstream of the filter 34 to prevent the hydraulic oil in the oil passage 30 m from flowing back into the oil tank 12 through the common oil passage 303. A branch circuit may be provided between the one-way valve and the filter 34, and a relief valve 30i may be provided on the branch circuit. The relief valve 30i may be used to prevent the hydraulic unit 3 from being overpressured.
例如,如图3和图4所示,常用制动分油路30a的另一端与油箱12相连且常用制动分油路30a包括并联设置的进油阀30d和回油阀30e,即进油阀30d的一端和回油阀30e的一端均与安全制动阀30相连、进油阀30d的另一端和回油阀30e的另一端均与 油箱12相连,进油阀30d和回油阀30e分别与液压制动控制单元2电连接,从而液压制动控制单元2可以调节进油阀30d和回油阀30e的开度以实现进油阀30d和回油阀30e的综合调节,进而相应增加或减小对应制动器4的制动力。For example, as shown in FIGS. 3 and 4, the other end of the service brake oil passage 30a is connected to the fuel tank 12 and the service brake oil passage 30a includes an oil inlet valve 30d and an oil return valve 30e arranged in parallel, that is, the oil inlet. One end of the valve 30d and one end of the oil return valve 30e are connected to the safety brake valve 30, the other end of the oil inlet valve 30d and the other end of the oil return valve 30e are connected to the oil tank 12, the oil inlet valve 30d and the oil return valve 30e They are electrically connected to the hydraulic brake control unit 2 respectively, so that the hydraulic brake control unit 2 can adjust the opening degrees of the oil inlet valve 30d and the oil return valve 30e to realize the comprehensive adjustment of the oil inlet valve 30d and the oil return valve 30e, and accordingly increase Or reduce the braking force corresponding to the brake 4.
其中,制动器4可以包括制动缸,液压油可以流至制动缸内,液压制动控制单元2可以通过调节进油阀30d和回油阀30e的开度来相应增加或减小制动缸内的压力,使得制动缸内的压力增大或减小,以调整对应制动器4的制动力,实现给压制动泄压缓解。The brake 4 may include a brake cylinder, and hydraulic oil may flow into the brake cylinder. The hydraulic brake control unit 2 may increase or decrease the brake cylinder by adjusting the openings of the oil inlet valve 30d and the oil return valve 30e. The internal pressure causes the pressure in the brake cylinder to increase or decrease to adjust the braking force of the corresponding brake 4 to achieve relief of the brake pressure relief.
如图3和图4所示,每个油路30m还可以包括第一压力传感器35,第一压力传感器35与液压制动控制单元2电气连接,第一压力传感器35用于监测制动缸的压力。第一压力传感器35将检测到的压力信号流发送给液压制动控制单元2,根据第一压力传感器35的信号和即时的制动指令信号,液压制动控制单元2控制进油阀30d和回油阀30e的开度来相应的增加或减少制动缸的压力,使得制动缸的压力达到目标值,即使得制动器4的制动力达到目标值。As shown in FIGS. 3 and 4, each oil passage 30m may further include a first pressure sensor 35, which is electrically connected to the hydraulic brake control unit 2, and the first pressure sensor 35 is used to monitor the brake cylinder’s pressure. The first pressure sensor 35 sends the detected pressure signal flow to the hydraulic brake control unit 2. According to the signal of the first pressure sensor 35 and the immediate brake command signal, the hydraulic brake control unit 2 controls the oil inlet valve 30d and the return The opening degree of the oil valve 30e increases or decreases the pressure of the brake cylinder accordingly, so that the pressure of the brake cylinder reaches the target value, that is, the braking force of the brake 4 reaches the target value.
例如,如图3和图4所示,每个油路30m还可以包括第二压力传感器36,以用于监测对应蓄能器33的压力,第二压力传感器36可以与液压泵32相连,以便于根据蓄能器33的压力控制液压泵32的启停;当第二压力传感器36监测到对应蓄能器33的压力降到定义的泵电机启动值时,泵电机启动,当多个蓄能器33中的其中一个先达到关停值、而其余蓄能器33未达到关停值时,通过开关阀30j来切断流向上述其中一个蓄能器33的液压油,避免蓄能器33压力过高,当多个蓄能器33全部达到关停值时,泵电机停止运行。For example, as shown in FIGS. 3 and 4, each oil passage 30m may further include a second pressure sensor 36 for monitoring the pressure of the corresponding accumulator 33, and the second pressure sensor 36 may be connected to the hydraulic pump 32 in order to In order to control the start and stop of the hydraulic pump 32 according to the pressure of the accumulator 33; when the second pressure sensor 36 detects that the pressure of the corresponding accumulator 33 drops to the defined pump motor start value, the pump motor starts, when multiple accumulators When one of the accumulators 33 reaches the shutdown value first, and the remaining accumulators 33 have not reached the shutdown value, the hydraulic oil flowing to one of the accumulators 33 is cut off by opening and closing the valve 30j to prevent the accumulator 33 from overpressure High, when all the accumulators 33 reach the shutdown value, the pump motor stops running.
液压单元3还可以包括泄压阀30h,泄压阀30h可选为手动泄压阀,当液压单元3需要维护时,可以手动调节泄压阀30h以使蓄能器33内的液压油回流至油箱12内。The hydraulic unit 3 may further include a pressure relief valve 30h. The pressure relief valve 30h may be a manual pressure relief valve. When the hydraulic unit 3 needs maintenance, the pressure relief valve 30h may be manually adjusted to return the hydraulic oil in the accumulator 33 to Inside the fuel tank 12.
例如,车体1上还可以配置多个轮速传感器,以检测车轮11或轮轴的速度,并将速度信号反馈至中央控制器7,中央控制器7通过分析、计算以判断对应车轮11是否发生打滑。当中央控制器7判断车轮11打滑时,可以单独调节与打滑车轮11对应的油路30m的压力,以减小对应制动缸的压力,使车轮11恢复滚动。For example, the vehicle body 1 can also be equipped with a plurality of wheel speed sensors to detect the speed of the wheels 11 or the axles, and feed back the speed signal to the central controller 7. The central controller 7 analyzes and calculates to determine whether the corresponding wheel 11 occurs Skid. When the central controller 7 judges that the wheel 11 is slipping, it can separately adjust the pressure of the oil passage 30m corresponding to the slipping wheel 11 to reduce the pressure of the corresponding brake cylinder, so that the wheel 11 resumes rolling.
在本申请的一些实施例中,安全制动阀30电线连接在安全制动回路30n中,安全制动回路30n可以改变安全制动阀30的工作状态,例如可以通过安全制动回路30n的通电、断电来实现安全制动阀30在第一状态和第二状态之间的切换,从而当由于轨道车辆200需要触发安全制动时,例如轨道车辆200的车体1之间脱钩、轨道车辆200超出安全车速、轨道车辆200的电源失电等危及行车安全,此时安全制动回路30n的通电状态发生改变,可以使得安全制动阀30由第一状态切换至第二状态,安全制动分油 路30b导通、常用制动分油路30a隔断,液压油经安全制动分油路30b流至对应制动器4以实现对应车轮11的制动,从而实现轨道车辆200的安全制动,进一步提高了轨道车辆200的安全性。其中,安全制动阀30可以与安全制动回路30n硬线连接。In some embodiments of the present application, the safety brake valve 30 is electrically connected to the safety brake circuit 30n, and the safety brake circuit 30n can change the working state of the safety brake valve 30, for example, the safety brake circuit 30n can be energized. 1. Power off to switch the safety brake valve 30 between the first state and the second state, so that when the rail vehicle 200 needs to trigger a safety brake, for example, the car body 1 of the rail vehicle 200 is disconnected, the rail vehicle 200 exceeds the safe speed, the power loss of the power supply of the rail vehicle 200, etc. endangers the driving safety. At this time, the energization state of the safety brake circuit 30n changes, so that the safety brake valve 30 can be switched from the first state to the second state, and the safety brake The oil dividing circuit 30b is turned on, and the common brake oil dividing circuit 30a is blocked, and the hydraulic oil flows to the corresponding brake 4 through the safety brake oil dividing circuit 30b to realize the braking of the corresponding wheel 11, thereby realizing the safe braking of the rail vehicle 200, The safety of the rail vehicle 200 is further improved. The safety brake valve 30 may be hard-wired to the safety brake circuit 30n.
例如,当轨道车辆200进行正常行车制动时,安全制动回路30n得电,安全制动阀30处于第一状态,使得常用制动分油路30a导通、安全制动分油路30b隔断,液压油可以通过常用制动分油路30a流至对应制动器4以实现制动;当轨道车辆200进行安全制动时安全制动回路30n失电,安全制动阀30处于第二状态,使得安全制动分油路30b导通、常用制动分油路30a隔断,液压油可以通过安全制动分油路30b流至对应制动器4以实现制动。For example, when the rail vehicle 200 performs normal service braking, the safety brake circuit 30n is energized, the safety brake valve 30 is in the first state, so that the service brake oil passage 30a is turned on, and the safety brake oil passage 30b is cut off , Hydraulic oil can flow to the corresponding brake 4 through the common brake oil channel 30a to achieve braking; when the rail vehicle 200 performs safe braking, the safety brake circuit 30n loses power, and the safety brake valve 30 is in the second state, so that The safety brake oil dividing circuit 30b is turned on, and the common brake oil dividing circuit 30a is blocked. The hydraulic oil can flow to the corresponding brake 4 through the safety brake oil dividing circuit 30b to realize braking.
这里,需要说明的是,“安全制动回路30n”为一个电回路,该电回路有通电和断电两种状态。例如,在轨道车辆200进行正常行车制动时,安全制动回路30n处于通电状态,此时安全制动回路30n得电,安全制动阀30得电以切换至第一状态;在安全制动(如轨道车辆200遇到危险情况时制动)下,触发安全制动回路30n断电,此时安全制动回路30n失电,安全制动阀30失电以切换至第二状态。可以理解的是,安全制动回路30n的触发断电可以通过在安全制动回路30n上设置触发按钮实现,或者安全制动回路30n可以设置在轨道车辆200的相邻两节车体之间,当轨道车辆200的相邻两节车体脱钩时,就可以实现安全制动回路30n的触发断电,但不限于此。Here, it should be noted that the "safety brake circuit 30n" is an electric circuit, and the electric circuit has two states of power-on and power-off. For example, when the rail vehicle 200 performs normal service braking, the safety brake circuit 30n is energized. At this time, the safety brake circuit 30n is energized, and the safety brake valve 30 is energized to switch to the first state; (For example, when the rail vehicle 200 brakes when it encounters a dangerous situation), the safety brake circuit 30n is de-energized. At this time, the safety brake circuit 30n loses power, and the safety brake valve 30 loses power to switch to the second state. It can be understood that the triggered power off of the safety brake circuit 30n can be achieved by setting a trigger button on the safety brake circuit 30n, or the safety brake circuit 30n can be provided between two adjacent car bodies of the rail vehicle 200, When the two adjacent car bodies of the rail vehicle 200 are uncoupled, the power off of the safety brake circuit 30n can be realized, but not limited to this.
其中,轨道车辆200安全制动时减速度可以根据轨道车辆200的安全制动来定义,以保证轨道车辆200安全制动时的安全性。如图3和图4所示,安全制动分油路30b可以包括减压阀30f,减压阀30f的限值(即输出压力)可以根据轨道车辆200的安全制动减速度来进行初始设定;安全制动不需要液压制动控制单元2的控制,信号直接给到液压单元3直接以减压阀30f预先设定的压力值进行减速停车,享有最高的制动优先级。Wherein, the deceleration of the rail vehicle 200 during safe braking may be defined according to the safety braking of the rail vehicle 200, so as to ensure the safety of the rail vehicle 200 during safe braking. As shown in FIGS. 3 and 4, the safety brake oil passage 30b may include a pressure relief valve 30f, and the limit value (ie, output pressure) of the pressure relief valve 30f may be initially set according to the safety brake deceleration of the rail vehicle 200 The safety brake does not require the control of the hydraulic brake control unit 2. The signal is directly given to the hydraulic unit 3 to directly decelerate to stop with the pressure value preset by the pressure reducing valve 30f, and enjoys the highest braking priority.
在本申请的一些实施例中,如图4所示,油路30m为一个,制动器4为多个,液压制动控制单元2通过该油路30m控制多个制动器4中的至少两个对对应车轮11制动。例如,制动器4可以为四个,上述油路30m可以与四个制动器4中的至少两个对应设置,使得液压制动控制单元2可以通过上述油路30m控制上述至少两个制动器4实现轨道车辆200的行车制动,使得轨道车辆200受到的制动力较为平衡,保证轨道车辆200的制动平稳性,使得轨道车辆200具有良好的舒适性。In some embodiments of the present application, as shown in FIG. 4, there is one oil passage 30 m and multiple brakes 4, and the hydraulic brake control unit 2 controls at least two pairs of multiple brakes 4 through the oil passage 30 m The wheels 11 brake. For example, there may be four brakes 4, and the above oil passage 30m may be provided corresponding to at least two of the four brakes 4, so that the hydraulic brake control unit 2 may control the at least two brakes 4 through the oil passage 30m to realize a rail vehicle The service brake of 200 makes the braking force received by the rail vehicle 200 more balanced, ensures the braking stability of the rail vehicle 200, and makes the rail vehicle 200 have good comfort.
在本申请的一些实施例中,如图1-图3所示,油路30m为两个,两个油路30m分别为第一油路301和第二油路302,制动器4为四个,液压制动控制单元2通过第一油路 301控制制动器4的其中两个对对应车轮11制动、和/或通过第二油路302控制制动器4的另外两个对对应车轮11制动。例如,在图1-图3的示例中,第一油路301与第二油路302可以并联连接,机电单元6也可以为四个,四个制动器4可以与四个机电单元6一一对应设置,且四个制动器4可以与四个车轮11一一对应设置;其中,第一油路301与四个制动器4中的其中两个对应、第二油路302与四个制动器4中的另外两个对应,也就是说,第一油路301的液压油可以流至上述其中两个制动器4以对对应车轮11制动、第二油路302的液压油可以流至上述另外两个制动器4以对对应车轮11制动。由此,通过将液压单元3的油路30m设置为两个,在保证液压单元3冗余度的前提下、简化了液压单元3的结构,降低成本,便于液压单元3的布置。当然,油路30m还可以为三个或三个以上。In some embodiments of the present application, as shown in FIGS. 1-3, there are two oil passages 30m, the two oil passages 30m are the first oil passage 301 and the second oil passage 302, and the brakes 4 are four, The hydraulic brake control unit 2 controls two of the pairs of brakes 4 via the first oil passage 301 to brake the corresponding wheels 11 and/or controls the other two pairs of the brakes 4 via the second oil passage 302 to brake the corresponding wheels 11. For example, in the examples of FIGS. 1-3, the first oil passage 301 and the second oil passage 302 may be connected in parallel, the electromechanical unit 6 may also be four, and the four brakes 4 may correspond to the four electromechanical units 6 in one-to-one correspondence And the four brakes 4 can be provided in one-to-one correspondence with the four wheels 11; wherein, the first oil passage 301 corresponds to two of the four brakes 4, and the second oil passage 302 corresponds to the other of the four brakes 4. Two correspondences, that is to say, the hydraulic oil of the first oil passage 301 can flow to the above two brakes 4 to brake the corresponding wheels 11, and the hydraulic oil of the second oil passage 302 can flow to the other two brakes 4 To brake the corresponding wheel 11. Thus, by setting the number of oil passages 30m of the hydraulic unit 3 to two, the structure of the hydraulic unit 3 is simplified, the cost is reduced, and the arrangement of the hydraulic unit 3 is facilitated while ensuring the redundancy of the hydraulic unit 3. Of course, there may be three or more oil passages 30m.
可以理解的是,轨道车辆200进行行车制动时,可以仅第一油路301运行、第二油路302不运行,液压油仅通过第一油路301流至上述其中两个制动器4以实现制动;或者,可以仅第二油路302运行、第一油路301不运行,液压油仅通过第二油路302流至上述另外两个制动器4以实现制动;亦或者,第一油路301和第二油路302均运行,液压油可以通过第一油路301流至上述其中两个制动器4、通过第二油路302流至上述另外两个制动器4以实现制动。It can be understood that when the rail vehicle 200 performs service braking, only the first oil passage 301 may be operated and the second oil passage 302 may not be operated, and hydraulic oil may only flow through the first oil passage 301 to the two brakes 4 described above to achieve Braking; or, only the second oil passage 302 may be operated, the first oil passage 301 may not be operated, and hydraulic oil may only flow to the other two brakes 4 through the second oil passage 302 to achieve braking; or, the first oil Both the path 301 and the second oil path 302 are running, and hydraulic oil may flow to the two of the above-mentioned two brakes 4 through the first oil path 301 and to the other two of the above-mentioned two brakes 4 to achieve braking.
例如,如图3所示,第一油路301包括第一常用制动分油路301a和第一安全制动分油路301b,第一常用制动分油路301a和第一安全制动分油路301b并联连接,第一常用制动分油路301a和第一安全制动分油路301b位于油箱12和与第一油路301对应的制动器4之间,第一常用制动分油路301a和第一安全制动分油路301b的邻近对应制动器4的一端设有第一安全制动阀,第一安全制动阀具有第一状态和第二状态;第二油路302包括第二常用制动分油路302a和第二安全制动分油路302b,第二常用制动分油路302a和第二安全制动分油路302b并联连接,第二常用制动分油路302a和第二安全制动分油路302b位于油箱12和与第二油路302对应的制动器4之间,第二常用制动分油路302a和第二安全制动分油路302b的邻近对应制动器4的一端设有第二安全制动阀,第二安全制动阀具有第一状态和第二状态。其中,第一安全制动阀和第二安全制动阀分别为第一油路301的安全制动阀30、第二油路302的安全制动阀30。For example, as shown in FIG. 3, the first oil passage 301 includes a first service brake oil passage 301a and a first safety brake oil passage 301b, and a first service brake oil passage 301a and a first safety brake passage The oil paths 301b are connected in parallel. The first service brake oil distribution path 301a and the first safety brake oil distribution path 301b are located between the fuel tank 12 and the brake 4 corresponding to the first oil path 301. The first service brake oil distribution path A first safety brake valve is provided at one end of 301a and the first safety brake oil passage 301b adjacent to the corresponding brake 4, the first safety brake valve has a first state and a second state; the second oil passage 302 includes a second The service brake oil circuit 302a and the second safety brake oil circuit 302b, the second service brake oil circuit 302a and the second safety brake oil circuit 302b are connected in parallel, and the second service brake oil circuit 302a and The second safety brake oil passage 302b is located between the fuel tank 12 and the brake 4 corresponding to the second oil passage 302, and the second service brake oil passage 302a and the second safety brake oil passage 302b adjacent to the corresponding brake 4 One end of the is provided with a second safety brake valve, and the second safety brake valve has a first state and a second state. The first safety brake valve and the second safety brake valve are the safety brake valve 30 of the first oil passage 301 and the safety brake valve 30 of the second oil passage 302, respectively.
轨道车辆200进行正常行车制动,当第一油路301运行时,第一安全制动阀切换至第一状态,以使第一常用制动分油路301a导通、第一安全制动分油路301b隔断;当第二油路302运行时,第二安全制动阀切换至第一状态,以使第二常用制动分油路301a导通、第二安全制动分油路301b隔断。轨道车辆200进行安全制动,当第一油路301 运行时,第一安全制动阀切换至第二状态,以使第一常用制动分油路301a隔断、第一安全制动分油路301b导通;当第二油路302运行时,第二安全制动阀切换至第二状态,以使第二常用制动分油路301a隔断、第二安全制动分油路301b导通。The rail vehicle 200 performs normal service braking. When the first oil passage 301 is running, the first safety brake valve is switched to the first state, so that the first service brake oil passage 301a is turned on, and the first safety brake The oil passage 301b is cut off; when the second oil passage 302 is running, the second safety brake valve is switched to the first state so that the second service brake oil passage 301a is turned on and the second safety brake oil passage 301b is cut off . The rail vehicle 200 performs safety braking. When the first oil passage 301 is running, the first safety brake valve is switched to the second state, so that the first service brake oil passage 301a is blocked and the first safety brake oil passage 301b is turned on; when the second oil passage 302 is running, the second safety brake valve is switched to the second state, so that the second service brake oil passage 301a is blocked and the second safety brake oil passage 301b is turned on.
在本申请的一些实施例中,如图3和图4所示,每个油路30m还包括辅助缓解油路30c,辅助缓解油路30c的一端通过辅助缓解阀30g设在对应制动器4与安全制动阀30之间,辅助缓解油路30c的另一端与油箱12相连,辅助缓解阀30g可以具有三个接口,三个接口可以分别是第四接口、第五接口和第六接口,第四接口可以与辅助缓解油路30c的上述一端相连、第五接口可以与安全制动阀30相连、第六接口可以与对应制动器4相连;此时,油路30m可以为一个或者多个。In some embodiments of the present application, as shown in FIGS. 3 and 4, each oil passage 30m further includes an auxiliary relief oil passage 30c. One end of the auxiliary relief oil passage 30c is provided on the corresponding brake 4 and safety through the auxiliary relief valve 30g Between the brake valves 30, the other end of the auxiliary relief oil passage 30c is connected to the fuel tank 12, and the auxiliary relief valve 30g may have three ports. The three ports may be the fourth port, the fifth port, and the sixth port, respectively. The interface may be connected to the above-mentioned one end of the auxiliary relief oil passage 30c, the fifth interface may be connected to the safety brake valve 30, and the sixth interface may be connected to the corresponding brake 4; in this case, there may be one or more oil passages 30m.
例如,辅助缓解阀30g具有第三状态和第四状态,当轨道车辆200制动时,辅助缓解阀30g切换至第三状态,此时第五接口与第六接口连通、第四接口与第六接口隔断,使得辅助缓解油路30c隔断,从而常用制动分油路30a或安全制动分油路30b控制对应制动器4对对应车轮11制动;当液压单元3无法回油(例如,前文所述的回油阀30e故障导致液压单元3无法回油)导致制动器4对车轮11的制动力无法缓解时,辅助缓解阀30g切换至第四状态,此时第四接口与第六接口连通、第五接口与第六接口隔断,使得辅助缓解油路30c导通,以使制动器4回油,液压油回流至油箱12内,从而缓解制动器4对车轮11的制动力,保证了液压单元3正常回油,避免轨道车辆200发生拖刹现象,进而使轨道车辆200快速缓解制动,无需等待人工到车体1下方手动缓解制动,减少车体1趴窝停运时间。可选地,辅助缓解阀30g可以为两位三通阀。For example, the auxiliary relief valve 30g has a third state and a fourth state. When the rail vehicle 200 brakes, the auxiliary relief valve 30g switches to the third state. At this time, the fifth interface communicates with the sixth interface, and the fourth interface communicates with the sixth state. The interface is cut off, so that the auxiliary relief oil circuit 30c is cut off, so that the common brake oil circuit 30a or the safe brake oil circuit 30b controls the corresponding brake 4 to brake the corresponding wheel 11; when the hydraulic unit 3 cannot return oil (for example, as mentioned above) When the failure of the oil return valve 30e described above causes the hydraulic unit 3 to be unable to return oil) and the braking force of the brake 4 on the wheels 11 cannot be relieved, the auxiliary relief valve 30g switches to the fourth state, at which time the fourth port is connected to the sixth port The fifth port is cut off from the sixth port, so that the auxiliary relief oil circuit 30c is turned on to return the brake 4 to the oil, and the hydraulic oil returns to the oil tank 12, thereby alleviating the braking force of the brake 4 on the wheels 11, and ensuring the normal return of the hydraulic unit 3 The oil prevents the dragging phenomenon of the rail vehicle 200, so that the rail vehicle 200 quickly relieves the braking, without waiting for the person to manually lower the brake manually under the car body 1, reducing the downtime of the car body 1 lying down. Alternatively, the auxiliary relief valve 30g may be a two-position three-way valve.
其中,辅助缓解阀30g可以与液压制动控制单元相连2相连、也可以与轨道车辆200的后台控制中心相连,而不限于此;当辅助缓解阀30g与轨道车辆200的后台控制中心相连时,从而后台控制中心可以通过信号系统施加信号给辅助缓解阀30g,使得辅助缓解阀30g可以在第三状态和第四状态之间切换。例如,轨道车辆200制动时,后台控制中心未对辅助缓解阀30g供电,辅助缓解阀30g失电而处于第三状态;液压单元3回油故障时,后台控制中心可以施加信号给辅助缓解阀30g以使辅助缓解阀30g通电,此时辅助缓解阀30g切换至第四状态。由此,实现了液压单元3的远程缓解制动。或者,辅助缓解阀30g还可以由车体1上的辅助缓解按钮触发以切换运行状态。Among them, the auxiliary relief valve 30g may be connected to the hydraulic brake control unit 2 or the background control center of the rail vehicle 200, but not limited to this; when the auxiliary relief valve 30g is connected to the background control center of the rail vehicle 200, Therefore, the background control center can apply a signal to the auxiliary relief valve 30g through the signal system, so that the auxiliary relief valve 30g can be switched between the third state and the fourth state. For example, when the rail vehicle 200 brakes, the background control center does not supply power to the auxiliary relief valve 30g, the auxiliary relief valve 30g loses power and is in the third state; when the hydraulic unit 3 returns to oil, the background control center can apply a signal to the auxiliary relief valve 30g to energize the auxiliary relief valve 30g, at which time the auxiliary relief valve 30g switches to the fourth state. Thereby, remote relief braking of the hydraulic unit 3 is achieved. Alternatively, the auxiliary relief valve 30g can also be triggered by the auxiliary relief button on the vehicle body 1 to switch the operating state.
例如,如图2所示,制动系统100还可以包括中央控制器7,液压制动控制单元2和每个机电制动控制单元5均与中央控制器7相连。液压制动控制单元2与中央控制器7相连,使得液压制动控制单元2与中央控制器7之间可以有信号交互,中央控制器7可以向液压制动控制单元2传递信号例如发出指令、液压制动控制单元2可以向中央控 制器7传递信号例如反馈信号;每个机电制动控制单元5分别与中央控制器7相连,使得多个机电制动控制单元5之间彼此独立运行,且每个机电制动控制单元5与中央控制器7之间可以有信号交互,中央控制器7可以分别向每个机电制动控制单元5传递信号例如发出指令、每个机电制动控制单元5可以分别向中央控制器7传递信号例如反馈信号。由此,中央控制器7可以实时监测液压制动控制单元2和机电制动控制单元5的运行状态,保证液压制动控制单元2和机电制动控制单元5的运行可靠性,同时便于中央控制器7根据液压制动控制单元2和机电制动控制单元5的运行状态调整合适的制动方案。For example, as shown in FIG. 2, the brake system 100 may further include a central controller 7, and the hydraulic brake control unit 2 and each electromechanical brake control unit 5 are connected to the central controller 7. The hydraulic brake control unit 2 is connected to the central controller 7 so that there can be signal interaction between the hydraulic brake control unit 2 and the central controller 7, and the central controller 7 can transmit signals to the hydraulic brake control unit 2 such as issuing instructions, The hydraulic brake control unit 2 can transmit a signal such as a feedback signal to the central controller 7; each electromechanical brake control unit 5 is connected to the central controller 7 respectively, so that a plurality of electromechanical brake control units 5 operate independently of each other, and There can be signal interaction between each electromechanical brake control unit 5 and the central controller 7, the central controller 7 can transmit signals to each electromechanical brake control unit 5 separately, such as issuing commands, each electromechanical brake control unit 5 can Signals such as feedback signals are transmitted to the central controller 7 respectively. As a result, the central controller 7 can monitor the operating status of the hydraulic brake control unit 2 and the electromechanical brake control unit 5 in real time, ensure the operational reliability of the hydraulic brake control unit 2 and the electromechanical brake control unit 5, and facilitate central control The device 7 adjusts a suitable braking scheme according to the operating states of the hydraulic brake control unit 2 and the electromechanical brake control unit 5.
其中,液压制动控制单元2与中央控制器7可以通过网络连接,机电制动控制单元5可以通过网络连接,保证液压制动控制单元2与中央控制器7、机电制动控制单元5与中央控制器7之间可以有更多类型的信号交互,保证液压制动控制单元2与中央控制器7、机电制动控制单元5与中央控制器7之间信号交互的冗余度,进一步提升了制动系统100的运行可靠性。Among them, the hydraulic brake control unit 2 and the central controller 7 can be connected through the network, the electromechanical brake control unit 5 can be connected through the network, to ensure that the hydraulic brake control unit 2 and the central controller 7, the electromechanical brake control unit 5 and the central There can be more types of signal interactions between the controllers 7 to ensure the redundancy of signal interactions between the hydraulic brake control unit 2 and the central controller 7 and the electromechanical brake control unit 5 and the central controller 7, further improving Operational reliability of the braking system 100.
例如,如图3和图4所示,液压单元3还包括压力开关31,压力开关31用于检测对应制动器4的制动力,压力开关31与中央控制器7电气连接。压力开关31将检测到的压力信号传递至中央控制器7,以便于中央控制器7判断液压单元3是否正常回油,由于压力开关31与中央控制器7相连,避免由于液压制动控制单元2故障而导致液压单元3回油故障时、液压制动控制单元2无法判断液压单元3是否正常回油,进一步确保了制动系统100回油判断的可靠性。For example, as shown in FIGS. 3 and 4, the hydraulic unit 3 further includes a pressure switch 31. The pressure switch 31 is used to detect the braking force of the corresponding brake 4. The pressure switch 31 is electrically connected to the central controller 7. The pressure switch 31 transmits the detected pressure signal to the central controller 7, so that the central controller 7 can determine whether the hydraulic unit 3 returns to oil normally. Since the pressure switch 31 is connected to the central controller 7, the hydraulic brake control unit 2 can be avoided. When the oil return failure of the hydraulic unit 3 is caused by the failure, the hydraulic brake control unit 2 cannot determine whether the hydraulic unit 3 returns oil normally, which further ensures the reliability of the determination of the oil return of the brake system 100.
在本申请的一些实施例中,每个机电制动控制单元5与液压制动控制单元2通讯连接,使得每个机电制动控制单元5与液压制动控制单元2之间可以有信号交互;当液压单元3故障时,液压单元3无法对车体1实现制动,液压制动控制单元2将故障信号反馈至机电制动控制单元5,机电制动控制单元5接收故障信号后、通过对应机电单元6对对应车轮11制动;也就是说,当液压单元3故障时,机电单元6对车体1施加冗余安全制动,保证城轨车辆的安全。In some embodiments of the present application, each electromechanical brake control unit 5 is in communication with the hydraulic brake control unit 2 so that there can be signal interaction between each electromechanical brake control unit 5 and the hydraulic brake control unit 2; When the hydraulic unit 3 fails, the hydraulic unit 3 cannot brake the vehicle body 1. The hydraulic brake control unit 2 feeds back the failure signal to the electromechanical brake control unit 5. After receiving the failure signal, the electromechanical brake control unit 5 passes the corresponding The electromechanical unit 6 brakes the corresponding wheel 11; that is, when the hydraulic unit 3 fails, the electromechanical unit 6 applies redundant safety braking to the vehicle body 1 to ensure the safety of the urban rail vehicle.
可以理解的是,“液压制动控制单元2将故障信号反馈至机电制动控制单元5”可以包括液压制动控制单元2将故障信号直接反馈至机电制动控制单元5,也可以包括当制动系统100包括中央控制器7时、液压制动控制单元2将故障信号通过中央控制器7反馈至机电制动控制单元5。It can be understood that “the hydraulic brake control unit 2 feeds back the fault signal to the electromechanical brake control unit 5” may include the hydraulic brake control unit 2 directly feed back the fault signal to the electromechanical brake control unit 5, or may include When the dynamic system 100 includes the central controller 7, the hydraulic brake control unit 2 feeds back the fault signal to the electromechanical brake control unit 5 through the central controller 7.
如图3和图4所示,若轨道车辆200在行车过程中异常高压断电,可以设计对机电制动控制单元5模块供常电,例如可以通过轨道车辆200的蓄电池供电和检测的退电信 号施加制动,保证车辆安全,且整车断电、液压单元3的安全制动分油路30b的安全制动会自动施加(如图3所示),也就是说,轨道车辆200具有失电自动制动功能,进一步提升了轨道车辆200的安全可靠性。As shown in FIG. 3 and FIG. 4, if the rail vehicle 200 is abnormally high-voltage power off during driving, the electromechanical brake control unit 5 module can be designed to supply constant power, for example, it can be powered and detected by the rail vehicle 200 battery The signal applies the brake to ensure the safety of the vehicle, and the entire vehicle is powered off, and the safety brake of the hydraulic unit 3’s safety brake sub-circuit 30b is automatically applied (as shown in FIG. 3), that is, the rail vehicle 200 has a failure The electric automatic braking function further improves the safety and reliability of the rail vehicle 200.
根据本申请第二方面实施例的轨道车辆200,如图8所示,包括至少一节车体1和至少一个用于轨道车辆200的制动系统100,每节车体1上设有多个车轮11,制动系统100配置在对应车体1上,制动器4为多个,多个制动器4对多个车轮11分别制动。其中,制动系统100为根据本申请上述第一方面实施例的用于轨道车辆200的制动系统100。The rail vehicle 200 according to the embodiment of the second aspect of the present application, as shown in FIG. 8, includes at least one car body 1 and at least one braking system 100 for the rail vehicle 200, each car body 1 is provided with a plurality of The wheels 11 and the braking system 100 are arranged on the corresponding vehicle body 1, and there are a plurality of brakes 4. The plurality of brakes 4 respectively brake the plurality of wheels 11. Wherein, the braking system 100 is the braking system 100 for the rail vehicle 200 according to the embodiment of the first aspect of the present application.
例如,当车体1为一节时,制动系统100可以为一个;当车体1为多节时,制动系统100可以为至少一个,此时制动系统100的数量可以与车体1的数量相等,多个制动系统100可以与多节车体1一一对应设置,即每节车体1上均配置有一个制动系统100,或者,制动系统100的数量可以小于车体1的数量,制动系统100配置在对应车体1上,此时至少一节车体未配置制动系统100。但不限于此。For example, when the vehicle body 1 is one section, the braking system 100 may be one; when the vehicle body 1 is multiple sections, the braking system 100 may be at least one, and the number of braking systems 100 may be the same as the vehicle body 1 The number of brake systems is equal, and multiple braking systems 100 can be set in one-to-one correspondence with the multi-section car bodies 1, that is, each section of the car body 1 is equipped with a brake system 100, or the number of brake systems 100 can be smaller than the car body For the number of 1, the braking system 100 is configured on the corresponding vehicle body 1, and at least one vehicle body is not equipped with the braking system 100 at this time. But it is not limited to this.
中,当制动系统100为多个、且制动系统100包括中央控制器7时,轨道车辆200可以采用一个中央控制器7、也可以采用多个中央控制器7。In the case where there are multiple braking systems 100 and the braking system 100 includes a central controller 7, the rail vehicle 200 may use one central controller 7 or multiple central controllers 7.
根据本申请实施例的轨道车辆200,通过采用上述的制动系统100,可以有效提升轨道车辆200的安全性和可靠性,且车体1配置简洁、维护保养简单,无需通过多个独立的制动系统100互相备份就能实现高冗余。此外,轨道车辆200采用基于数字化、智能化、安全原则的控制方式,可以满足无人驾驶要求。According to the rail vehicle 200 of the embodiment of the present application, by using the above-mentioned braking system 100, the safety and reliability of the rail vehicle 200 can be effectively improved, and the vehicle body 1 has a simple configuration and simple maintenance and maintenance, and does not need to pass multiple independent systems. The mobile system 100 can back up each other to achieve high redundancy. In addition, the rail vehicle 200 adopts a control method based on the principles of digitization, intelligence, and safety, which can meet the requirements of unmanned driving.
例如,如图4所示,油路30m为一个,制动器4为多个,液压制动控制单元2通过该油路30m控制多个制动器4中的至少两个对对应车轮11制动。例如,制动器4可以为四个,上述油路30m可以与四个制动器4中的至少两个对应设置,使得液压制动控制单元2可以通过上述油路30m控制上述至少两个制动器4实现轨道车辆200的行车制动,使得轨道车辆200受到的制动力较为平衡,保证轨道车辆200的制动平稳性,使得轨道车辆200具有良好的舒适性。For example, as shown in FIG. 4, there is one oil passage 30 m and a plurality of brakes 4, and the hydraulic brake control unit 2 controls at least two of the plurality of brakes 4 to brake the corresponding wheels 11 through the oil passage 30 m. For example, there may be four brakes 4, and the above oil passage 30m may be provided corresponding to at least two of the four brakes 4, so that the hydraulic brake control unit 2 may control the at least two brakes 4 through the oil passage 30m to realize a rail vehicle The service brake of 200 makes the braking force received by the rail vehicle 200 more balanced, ensures the braking stability of the rail vehicle 200, and makes the rail vehicle 200 have good comfort.
例如,如图1-图3所示,油路30m为两个,两个油路30m分别为第一油路301和第二油路302,制动器4为四个,四个制动器4呈方形布置,四个制动器4中的其中两个与第一油路301对应,也就是说,第一油路301可以控制四个制动器4中的上述其中两个对车轮11制动,且四个制动器4中的上述其中两个呈对角布置,也就是说,四个制动器4中的上述其中两个沿上述方形结构的对角线布置;四个制动器4中的另外两个与第二油路302对应,也就是说,第二油路302可以控制四个制动器4中的上述另外两个 对车轮11制动,且四个制动器4中的上述另外两个呈对角布置,也就是说,四个制动器4中的上述另外两个沿上述方形结构的对角线布置。For example, as shown in FIGS. 1-3, there are two oil passages 30m, two oil passages 30m are the first oil passage 301 and the second oil passage 302, the brakes 4 are four, and the four brakes 4 are arranged in a square shape , Two of the four brakes 4 correspond to the first oil passage 301, that is, the first oil passage 301 can control the two of the four brakes 4 to brake the wheel 11 and the four brakes 4 Two of the above are diagonally arranged, that is to say, two of the four brakes 4 are arranged along the diagonal of the square structure; the other two of the four brakes 4 and the second oil passage 302 Correspondingly, that is to say, the second oil passage 302 can control the other two of the four brakes 4 to brake the wheels 11, and the other two of the four brakes 4 are arranged diagonally, that is, four The other two of the brakes 4 are arranged along the diagonal of the square structure.
例如,四个制动器4对应四个车轮11布置,上述四个车轮11呈方形布置,与四个制动器4中的上述其中两个对应的车轮11可以分别位于车体1的左前侧、右后侧,与四个制动器4中的上述另外两个对应的车轮11可以分别位于车体1的右前侧、左后侧。由此,当仅通过第一油路301或第二油路302实现制动时,车体1前后左右受力平衡,施加制动或缓解制动(即释放制动)时、车体1更加稳定,保证了轨道车辆200的舒适性。For example, the four brakes 4 are arranged corresponding to four wheels 11, and the four wheels 11 are arranged in a square shape. The wheels 11 corresponding to two of the four brakes 4 may be located on the left front side and the right rear side of the vehicle body 1, respectively The wheels 11 corresponding to the other two of the four brakes 4 may be located on the right front side and the left rear side of the vehicle body 1, respectively. As a result, when braking is achieved only through the first oil passage 301 or the second oil passage 302, the body 1 is subjected to force balance in the front, back, left, and right directions, and when the brake is applied or relieved (that is, the brake is released), the body 1 becomes more Stability ensures the comfort of the rail vehicle 200.
这里,需要说明的是,“仅通过第一油路301或第二油路302实现制动”可以包括轨道车辆200的自身设定为行车制动时、仅通过两个油路30m中的其中一个实现,也可以包括轨道车辆200的自身设定为行车制动时,同时通过两个油路30m实现,而其中一个油路30m故障而无法实现制动。Here, it should be noted that "braking only through the first oil passage 301 or the second oil passage 302" may include when the rail vehicle 200 itself is set to the service brake, through only two of the 30m oil passages. One implementation may also include that when the rail vehicle 200 itself is set to service braking, it is achieved through two oil paths 30m at the same time, and one of the oil paths 30m fails and braking cannot be achieved.
可以理解的是,与第一油路301对应的上述其中两个制动器4可以邻近车体1的一端设置,与第二油路302对应的上述另外两个制动器4可以邻近车体1的另一端设置。It is understandable that the two of the above-mentioned two brakes 4 corresponding to the first oil passage 301 may be provided adjacent to one end of the vehicle body 1, and the above-mentioned two other brakes 4 corresponding to the second oil passage 302 may be adjacent to the other end of the vehicle body 1 Settings.
根据本申请实施例的轨道车辆200的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the rail vehicle 200 according to the embodiments of the present application are known to those of ordinary skill in the art, and will not be described in detail here.
在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", The azimuth or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the azimuth or positional relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, rather than indicating or It is implied that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present application.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the descriptions of the terms "one embodiment", "some embodiments", "exemplary embodiments", "examples", "specific examples", or "some examples" is meant to be combined with the implementation The specific features, structures, materials, or characteristics described in the examples or examples are included in at least one embodiment or example of the present application. In this specification, the schematic expression of the above term does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。Although the embodiments of the present application have been shown and described, those of ordinary skill in the art may understand that various changes, modifications, replacements, and variations can be made to these embodiments without departing from the principle and purpose of the present application, The scope of the application is defined by the claims and their equivalents.

Claims (16)

  1. 一种用于轨道车辆的制动系统,其特征在于,包括:A braking system for rail vehicles is characterized by comprising:
    液压单元和液压制动控制单元,所述液压单元与所述液压制动控制单元电气连接,所述液压单元包括一个或者多个油路,每个所述油路与至少一个制动器对应设置;A hydraulic unit and a hydraulic brake control unit, the hydraulic unit is electrically connected to the hydraulic brake control unit, the hydraulic unit includes one or more oil passages, and each of the oil passages is correspondingly provided with at least one brake;
    多个机电制动控制单元和多个机电单元,每个所述机电制动控制单元与至少一个所述机电单元对应设置,A plurality of electromechanical brake control units and a plurality of electromechanical units, each of the electromechanical brake control units corresponding to at least one of the electromechanical units,
    其中,在所述轨道车辆进行行车制动时,所述液压制动控制单元适于通过至少一个所述油路控制对应所述制动器对所述轨道车辆的车轮制动;在所述轨道车辆进行停车后制动时,多个所述机电制动控制单元中的至少一个适于通过对应所述机电单元对所述轨道车辆的车轮制动。Wherein, when the rail vehicle is performing service braking, the hydraulic brake control unit is adapted to control the braking of the wheels of the rail vehicle corresponding to the brake through at least one of the oil paths; When braking after parking, at least one of the plurality of electromechanical brake control units is adapted to brake the wheels of the rail vehicle through the corresponding electromechanical unit.
  2. 根据权利要求1所述的用于轨道车辆的制动系统,其特征在于,每个所述油路包括常用制动分油路和安全制动分油路,所述常用制动分油路和所述安全制动分油路并联连接,所述常用制动分油路和所述安全制动分油路均位于油箱和对应的所述制动器之间,且所述常用制动分油路和所述安全制动分油路的邻近所述制动器的一端设有安全制动阀,所述安全制动阀具有第一状态和第二状态,The brake system for a rail vehicle according to claim 1, wherein each of the oil paths includes a service brake oil distribution path and a safety brake oil distribution path, and the service brake oil distribution path and The safety brake oil dividing circuit is connected in parallel, the common brake oil dividing circuit and the safety brake oil dividing circuit are located between the fuel tank and the corresponding brake, and the common brake oil dividing circuit and A safety brake valve is provided at an end of the safety brake oil distribution path adjacent to the brake, the safety brake valve has a first state and a second state
    当所述轨道车辆正常行车制动时,所述安全制动阀切换至所述第一状态,以使所述常用制动分油路导通、所述安全制动分油路隔断;当所述轨道车辆安全制动时,所述安全制动阀切换至所述第二状态,以使所述安全制动分油路导通、所述常用制动分油路隔断。When the rail vehicle brakes normally, the safety brake valve switches to the first state, so that the service brake oil passage is turned on, and the safety brake oil passage is blocked; When the rail vehicle is safely braked, the safety brake valve is switched to the second state, so that the safety brake oil passage is turned on and the service brake oil passage is blocked.
  3. 根据权利要求2所述的用于轨道车辆的制动系统,其特征在于,所述常用制动分油路和所述安全制动分油路的邻近所述油箱的一端设有蓄能器,所述蓄能器与所述油箱连通。The brake system for a rail vehicle according to claim 2, characterized in that an energy accumulator is provided at one end of the service brake oil distribution passage and the safety brake oil distribution passage adjacent to the fuel tank, The accumulator communicates with the oil tank.
  4. 根据权利要求3所述的用于轨道车辆的制动系统,其特征在于,每个所述油路的所述蓄能器与所述油箱之间均设有开关阀,且多个所述油路通过共用油路与所述油箱相连,所述共用油路上设有液压泵。The braking system for a rail vehicle according to claim 3, wherein an on-off valve is provided between the accumulator and the oil tank of each of the oil passages, and a plurality of the oil The road is connected to the oil tank through a common oil path, and a hydraulic pump is provided on the common oil path.
  5. 根据权利要求2所述的用于轨道车辆的制动系统,其特征在于,所述常用制动分油路的另一端与所述油箱相连且包括并联设置的进油阀和回油阀,所述进油阀和所述回油阀分别与所述液压制动控制单元电连接。The brake system for a rail vehicle according to claim 2, wherein the other end of the service brake oil distribution path is connected to the fuel tank and includes an oil inlet valve and an oil return valve arranged in parallel. The oil inlet valve and the oil return valve are electrically connected to the hydraulic brake control unit, respectively.
  6. 根据权利要求2-5中任一项所述的用于轨道车辆的制动系统,其特征在于,所述安全制动阀电线连接在安全制动回路中。The brake system for a rail vehicle according to any one of claims 2-5, wherein the safety brake valve wire is connected in a safety brake circuit.
  7. 根据权利要求6所述的用于轨道车辆的制动系统,其特征在于,当所述轨道车辆正常行车制动时所述安全制动回路得电,所述安全制动阀处于所述第一状态;当所述轨道车辆安全制动时所述安全制动回路失电,所述安全制动阀处于所述第二状态。The braking system for a rail vehicle according to claim 6, characterized in that when the rail vehicle brakes normally, the safety brake circuit is energized, and the safety brake valve is in the first State; when the rail vehicle is safely braked, the safety brake circuit loses power, and the safety brake valve is in the second state.
  8. 根据权利要求1-7中任一项所述的用于轨道车辆的制动系统,其特征在于,所述油路为一个,所述制动器为多个,所述液压制动控制单元通过所述油路控制多个所述制动器中的至少两个对对应所述车轮制动。The brake system for a rail vehicle according to any one of claims 1-7, characterized in that there is one oil passage, there are a plurality of brakes, and the hydraulic brake control unit passes the The oil circuit controls at least two pairs of the plurality of brakes to brake the wheels.
  9. 根据权利要求1-7中任一项所述的用于轨道车辆的制动系统,其特征在于,所述油路为两个,两个所述油路分别为第一油路和第二油路,所述制动器为四个,所述液压制动控制单元通过所述第一油路控制所述制动器的其中两个对对应所述车轮制动、和/或通过所述第二油路控制所述制动器的另外两个对对应所述车轮制动。The braking system for a rail vehicle according to any one of claims 1-7, wherein there are two oil passages, and the two oil passages are a first oil passage and a second oil respectively The number of brakes is four, and the hydraulic brake control unit controls two pairs of the brakes through the first oil circuit to correspond to the wheel brakes and/or through the second oil circuit. The other two pairs of brakes correspond to the wheel brakes.
  10. 根据权利要求2-9中任一项所述的用于轨道车辆的制动系统,其特征在于,每个所述油路还包括:The braking system for a rail vehicle according to any one of claims 2-9, wherein each of the oil circuits further includes:
    辅助缓解油路,所述辅助缓解油路的一端通过辅助缓解阀设在所述制动器与所述安全制动阀之间,所述辅助缓解油路的另一端与所述油箱相连,所述辅助缓解阀具有第三状态和第四状态,Auxiliary relief oil passage, one end of the auxiliary relief oil passage is provided between the brake and the safety brake valve through an auxiliary relief valve, and the other end of the auxiliary relief oil passage is connected to the oil tank, the auxiliary The relief valve has a third state and a fourth state,
    当所述轨道车辆制动时,所述辅助缓解阀切换至所述第三状态,所述辅助缓解油路隔断,以使所述油路控制对应所述制动器对对应所述车轮制动;当所述液压单元无法回油时,所述辅助缓解阀切换至所述第四状态,所述辅助缓解油路导通,以使所述制动器回油。When the rail vehicle brakes, the auxiliary relief valve switches to the third state, and the auxiliary relief oil passage is blocked so that the oil passage control corresponds to the brake pair corresponding to the wheel braking; when When the hydraulic unit cannot return oil, the auxiliary relief valve is switched to the fourth state, and the auxiliary relief oil path is conducted to return the brake to the oil.
  11. 根据权利要求1-10中任一项所述的用于轨道车辆的制动系统,其特征在于,进一步包括:The braking system for a rail vehicle according to any one of claims 1-10, further comprising:
    中央控制器,所述液压制动控制单元和每个所述机电制动控制单元均与所述中央控制器相连。A central controller, the hydraulic brake control unit and each of the electromechanical brake control units are connected to the central controller.
  12. 根据权利要求11所述的用于轨道车辆的制动系统,其特征在于,所述液压单元还包括:The braking system for a rail vehicle according to claim 11, wherein the hydraulic unit further includes:
    压力开关,所述压力开关用于检测对应所述制动器的制动力,所述压力开关与所述中央控制器电气连接。A pressure switch, the pressure switch is used to detect a braking force corresponding to the brake, and the pressure switch is electrically connected to the central controller.
  13. 根据权利要求1-12中任一项所述的用于轨道车辆的制动系统,其特征在于,每个所述机电制动控制单元与所述液压制动控制单元通讯连接,当所述液压单元故障时,所述液压制动控制单元将故障信号反馈至所述机电制动控制单元,所述机电制动控制单元接收所述故障信号后、通过对应所述机电单元对对应所述车轮制动。The brake system for a rail vehicle according to any one of claims 1-12, wherein each of the electromechanical brake control units is communicatively connected to the hydraulic brake control unit when the hydraulic pressure When the unit fails, the hydraulic brake control unit feeds back the fault signal to the electromechanical brake control unit. After receiving the fault signal, the electromechanical brake control unit controls the wheel move.
  14. 一种轨道车辆,其特征在于,包括:A rail vehicle is characterized by comprising:
    至少一节车体,每节所述车体上设有多个车轮;At least one car body, each of which is provided with multiple wheels;
    至少一个用于轨道车辆的制动系统,所述制动系统为根据权利要求1-13中任一项所述的用于轨道车辆的制动系统,所述制动系统配置在对应所述车体上,所述制动器为多个,多个所述制动器对多个所述车轮分别制动。At least one braking system for a rail vehicle, the braking system being the braking system for a rail vehicle according to any one of claims 1-13, the braking system being configured to correspond to the vehicle In principle, there are a plurality of brakes, and the plurality of brakes respectively brake the plurality of wheels.
  15. 根据权利要求14所述的轨道车辆,其特征在于,所述油路为一个,所述制动器为多个,所述液压制动控制单元通过所述油路控制多个所述制动器中的至少两个对对应所述车轮制动。The rail vehicle according to claim 14, characterized in that there is one oil passage and there are a plurality of brakes, and the hydraulic brake control unit controls at least two of the plurality of brakes through the oil passages Each pair corresponds to the wheel brake.
  16. 根据权利要求14所述的轨道车辆,其特征在于,所述油路为两个,两个所述油路分别为第一油路和第二油路,所述制动器为四个,四个所述制动器呈方形布置,四个所述制动器中的其中两个与所述第一油路对应且呈对角布置,四个所述制动器中的另外两个与所述第二油路对应且呈对角布置。The rail vehicle according to claim 14, wherein there are two oil passages, two oil passages are a first oil passage and a second oil passage, and the brakes are four, four The brakes are arranged in a square shape, two of the four brakes correspond to the first oil passage and are diagonally arranged, and the other two of the four brakes correspond to the second oil passage and are present Diagonally arranged.
PCT/CN2019/128822 2018-12-29 2019-12-26 Braking system for use in railway vehicle and railway vehicle WO2020135619A1 (en)

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CN201811634713.8A CN111376944A (en) 2018-12-29 2018-12-29 Braking system for a rail vehicle and rail vehicle

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CN102689629A (en) * 2011-03-21 2012-09-26 罗伯特·博世有限公司 Method for reducing the clamping force applied by a parking brake
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