WO2020135501A1 - 无线控制的压缩机和无线控制压缩机的方法 - Google Patents
无线控制的压缩机和无线控制压缩机的方法 Download PDFInfo
- Publication number
- WO2020135501A1 WO2020135501A1 PCT/CN2019/128287 CN2019128287W WO2020135501A1 WO 2020135501 A1 WO2020135501 A1 WO 2020135501A1 CN 2019128287 W CN2019128287 W CN 2019128287W WO 2020135501 A1 WO2020135501 A1 WO 2020135501A1
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- WIPO (PCT)
- Prior art keywords
- compressor
- wireless communication
- module
- control device
- external device
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/80—Repairing methods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2230/00—Manufacture
- F04C2230/85—Methods for improvement by repair or exchange of parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/80—Other components
- F04C2240/808—Electronic circuits (e.g. inverters) installed inside the machine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/80—Diagnostics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/90—Remote control, e.g. wireless, via LAN, by radio, or by a wired connection from a central computer
Definitions
- the present disclosure generally relates to the field of compressors, and more particularly, to a compressor with wireless communication function and a method of wirelessly controlling the compressor.
- the compressor has a wired data interface. Therefore, users can only operate the compressor through wired communication, such as modifying compressor setting parameters, reading compressor operating data, and upgrading controller firmware. To this end, the user must go to the compressor installation site, connect the communication line to the compressor, and may even need to stop the compressor to operate through wired methods such as Modbus, CAN, etc. This is very inconvenient.
- an object of the present disclosure is, at least in part, to provide a compressor with wireless communication function and a method of wirelessly controlling the compressor.
- a wirelessly controlled compressor including: a casing; a compressor body, which is disposed in the casing and includes a compression mechanism and an actuation mechanism, the compression mechanism is for compressing a medium entering the compression mechanism The actuating mechanism is used to drive the compression mechanism to compress the medium; and the wireless communication module provided on the housing is used for wireless communication between the compressor and external equipment. Therefore, the compressor can realize data transmission with an external device via a wireless communication module.
- the compressor may further include a control device for controlling the compressor according to preset control logic and compressor parameters.
- the wireless communication module can be integrated in the control device for wireless communication between the control device and the external device.
- the wireless communication module may be located outside the control device and electrically connected to the control device, for wireless communication between the control device and an external device.
- the control device may include a microcontroller, a compressor control unit, a sensor module, a data storage module, and a power supply module.
- the microcontroller can be electrically connected to the compressor control unit, sensor module, data storage module, and wireless communication module.
- the external device can communicate with the wireless communication module and control the data storage module through the microcontroller.
- the power supply module can be used to supply power to each module in the control device.
- the data storage module may include at least one of a compressor operation data recording unit, a firmware upgrade unit, and a compressor parameter setting unit.
- the compressor operation data recording unit can be used to record the operation data of the compressor and transmit it to an external device via a wireless communication module.
- the operation data may include at least one of an alarm information record and a sensor failure alarm record.
- the alarm information record may include an alarm record of the exhaust temperature exceeding the normal range, an alarm record of the motor temperature exceeding the normal range, an alarm record of the suction pressure and exhaust pressure exceeding the normal range, an alarm record of the power supply state exceeding the normal range, and a compressor operating state exceeding At least one of the normal range alarm records
- the sensor failure alarm record may include at least one of the time and number of alarm occurrences.
- the firmware upgrade unit may be used to receive a firmware update from an external device via a wireless communication module, thereby updating the firmware of the controller according to the received firmware update.
- the compressor parameter setting unit may be used to receive parameter settings for the compressor from an external device via a wireless communication module, thereby setting the parameters of the compressor according to the received parameter settings.
- the parameters may include the exhaust gas temperature protection temperature setting value, the motor temperature protection temperature setting value, the suction pressure protection pressure setting value, the exhaust pressure protection pressure setting value, the compressor injection valve At least one of the control methods.
- the wireless communication module may work according to at least one of the following protocols: Bluetooth, Wireless Fidelity (WiFi), Narrowband Internet of Things (NBIoT), LoRa, ZigBee.
- WiFi Wireless Fidelity
- LoRa ZigBee.
- the compressor may further include an electrical box installed on the outer surface of the housing, and the wireless communication module and the control device are installed in the electrical box.
- the external device may include at least one of a server, a computer, a mobile terminal, and a wearable device.
- FIG. 1 is a schematic diagram showing a compressor according to an embodiment of the present disclosure
- FIG. 2 is a schematic block diagram showing a control device of a compressor according to an embodiment of the present disclosure.
- FIG. 1 is a schematic diagram showing a compressor according to an embodiment of the present disclosure
- FIG. 2 is a schematic block diagram showing a control device of the compressor according to an embodiment of the present disclosure.
- the compressor and its control device according to an embodiment of the present disclosure will be described below in conjunction with FIGS. 1 and 2.
- the compressor 100 may include a casing 101.
- the casing 101 may be made of a hard material such as steel or the like, a space is formed inside to accommodate a compressor body of the compressor 100 (not visible in FIG. 1 due to being accommodated in the casing 101), and may have compression The channel through which the working medium of the machine 100 flows.
- the main body of the compressor may include various components, such as a compression mechanism that compresses the working medium entering it (such as a static scroll and a movable scroll of a scroll compressor), an actuation mechanism that drives the movement of the compression mechanism to compress the working medium (Such as motor components, etc.), various sensors that monitor the working state of the compressor, etc.
- the compressor 100 may further include a wireless communication module 215 for wireless communication between the compressor 100 and other external devices 217.
- the wireless communication module 215 may be provided in the electrical box 102 of the compressor 100, and the electrical box 102 may be installed on the surface of the housing 101.
- the wireless communication module 215 can establish wireless communication between components of the compressor 100 such as the control device 200 and other external devices 217.
- the wireless communication module 215 may be integrated in the control device 200 of the compressor 100, for example, some other electrical components of the compressor 100 are provided on the same circuit board, and may pass The wiring on the circuit board is electrically connected to other components of the compressor 100.
- the wireless communication module 215 may be provided outside the control device 200 and electrically connected to the control device 200 (for example, by wiring), although this is not shown in the drawings.
- the wireless communication module 215 may include a wireless transceiver module, such as a radio frequency (RF) transceiver module. More specifically, the wireless communication module 215 may include a transmit/receive antenna, an amplifier, a filter, a mixer, a local oscillator (LO), etc.
- the wireless communication module 215 may work according to at least one of various different wireless communication protocols, and may include a plurality of discrete modules conforming to the corresponding protocol or an integrated module conforming to the plurality of protocols.
- the wireless communication protocol may include Bluetooth, Wireless Fidelity (WiFi), Narrowband Internet of Things (NBIoT), LoRa, ZigBee, and so on.
- a plurality of component modules can also be provided in the control device 200, and these component modules can be electrically connected to the wireless communication module 215 for implementing the communication between the inside of the compressor and the external device 217 via the wireless communication module 215 Data transmission.
- Different types of data can be transmitted between each module and the wireless communication module 215, for example, compressor operating data, setting parameters, firmware data, etc.
- This data transmission path may be various communication lines, for example, communication lines conforming to the corresponding communication protocol such as ModBus, CAN, etc.
- the compressor 100 may further include a protocol adaptation module (for example, included in the wireless communication module) for converting data received by the wireless communication module that conforms to the wireless communication protocol into data suitable for transmission on the corresponding data transmission path, Or convert the data received on the corresponding data transmission path into data suitable for transmission according to the wireless communication protocol.
- a protocol adaptation module for example, included in the wireless communication module for converting data received by the wireless communication module that conforms to the wireless communication protocol into data suitable for transmission on the corresponding data transmission path, Or convert the data received on the corresponding data transmission path into data suitable for transmission according to the wireless communication protocol.
- the data transmission between each module and the wireless communication module 215 may be unidirectional or bidirectional, and may be performed in a serial and/or parallel manner.
- intermediate components may exist in the data transmission path between the wireless communication module 215 and each module. More specifically, the data from the wireless communication module 215 can be first transmitted to the control device 200 and forwarded by the control device 200 to the corresponding module; the data from each module can be first transmitted to the control device 200 and forwarded by the control device 200 to Wireless communication module 215.
- the wireless communication module 215 may be combined or integrated in the control device 200.
- the control device 200 can control the overall operation of the compressor 100.
- the control device 200 may control the compressor 100 according to preset control logic and compressor parameters. Therefore, the control device 200 may be a convergence point of various data (for example, operating status/parameters, etc.) in the compressor, so it is advantageous to provide the wireless communication module 215 in the control device 200.
- the compressor 100 can be operated remotely by incorporating the wireless communication module 215 in the compressor 100, particularly its control device 200.
- the operating data of the compressor 100 can be read through remote devices such as servers, computers, mobile terminals (such as tablet computers, mobile phones, etc.) and/or wearable devices, etc., to modify the setting parameters of the compressor 100, and upgrade the compression The controller firmware of the machine 100 and so on.
- control device 200 in addition to the wireless communication module 215, the control device 200 further includes a microcontroller (MCU) 205, a compressor control unit 207, a sensor module 203, a power supply module 201, and a data storage module 208.
- MCU microcontroller
- the control device 200 may remove some of the modules or components shown, or may include more other modules or components.
- the data storage module 208 may include multiple component units that may receive data from working components that generate data (eg, operating status) in the compressor 100 and/or require data (eg, set parameters) from the compressor 100 )'S working part sends data, so it can be regarded as a relay part between the wireless communication module 215 and the internal part in the compressor 100 as a data source/sink. Through these relay components, data communication is established between the wireless communication module 215 and internal components in the compressor 100 as data sources/sinks.
- the data storage module 208 may include a compressor operation data recording unit 209 for recording compressor operation data collected by the compressor control unit 207, for example, at least one of an alarm information record and a sensor failure alarm record, etc.
- Alarm information records can include alarm records for exhaust temperature outside the normal range, alarm records for motor temperature outside the normal range, alarm records for suction pressure and exhaust pressure outside the normal range, alarm records for power supply status outside the normal range, and compressor operating status outside the normal range At least one of alarm records, etc.
- the sensor failure alarm record may include at least one of the time and number of alarm occurrences.
- the compressor operation data recording unit 209 may be a memory or a specific storage space in the memory.
- the compressor control unit 207 can collect the operation data (including various status data) of the compressor it controls during the operation (for example, at a predetermined time interval), and can record the collected data in the compressor operation data record Unit 209.
- the compressor control unit 207 may collect operating data through its communication with compressor components (eg, status reports) and/or sensor modules described below.
- the compressor operation data recording unit 209 may send the operation data recorded therein to the external device 217 via the wireless communication module 215 at a predetermined time interval or according to a request from the external device.
- the data storage module 208 may include a firmware upgrade unit 211 for upgrading the firmware of the control device 200 of the compressor 100.
- the external device 217 may send the firmware update to the firmware upgrade unit 211 via the wireless communication module 215, and the firmware upgrade unit 211 may store the received firmware update, and may store information such as the corresponding version number or update time.
- the firmware upgrade unit 211 can also actively query the external device 217 (for example, a server that maintains firmware) for firmware updates at a predetermined time interval under the control of the microcontroller 205, and from the outside in the presence of firmware updates Device 217 downloads this update.
- the firmware upgrade unit 211 may request the microcontroller 205 to update the firmware of the control device 200 of the compressor 100.
- the microcontroller 205 may query the firmware version in the firmware upgrade unit 211 at a predetermined time interval, and actively initiate a firmware update process when there is an update.
- the microcontroller 205 may perform the firmware update according to the request from the external device 217.
- the data storage module 208 may include a compressor parameter setting unit 213 for setting the parameters of the compressor 100, for example, the temperature setting value of the exhaust temperature protection, the temperature setting value of the motor temperature protection , At least one of the pressure setting value of the suction pressure protection, the pressure setting value of the exhaust pressure protection, the control method of the injection valve of the compressor, and the like.
- the external device 217 may send a new parameter setting value to the compressor parameter setting unit 213 via the wireless communication module 215, and the compressor parameter setting unit 213 may store the received new parameter setting value.
- the compressor parameter setting unit 213 may request the microcontroller 205 to reset the parameters of the compressor 100 according to the new parameter setting value.
- the microcontroller 205 may reset parameters according to a request from the external device 217.
- the compressor parameter setting unit 213 can also acquire the current parameter setting value of the compressor 100 (for example, from the microcontroller 205), and can send the acquired current parameter to the external device 217 via the wireless communication module 215
- the setting value is for the user to determine whether the parameter setting value is appropriate and whether the parameter value needs to be reset through the external device 217.
- the microcontroller 205 can control the overall operation of the control device 200 of the compressor 100. Therefore, there may be an electrical connection between the microcontroller 205 and various components of the control device 200, which is not shown for convenience only in the figure.
- the microcontroller 205 may be various microcontroller devices, such as a processor or a microprocessor ( ⁇ P), a single chip microcomputer (MCU), and so on.
- the control device 200 may also include a memory associated with the microcontroller 205 for storing code and/or data required for the operation of the microcontroller 205. There may also be a data transmission path between the microcontroller 205 and the wireless communication module 215.
- the microcontroller 205 may receive an instruction or request from the external device 217 via the wireless communication module 215, or send the instruction or request to the external device 217.
- the external device 217 can communicate with the wireless communication module 215, and thus can control the data module through the microcontroller 205.
- the compressor control unit 207 can send control commands to various components in the compressor body, such as a compression mechanism, an actuation mechanism, etc., under the control of the microcontroller 205.
- the compressor control unit 207 may include a driving device for these components.
- the compressor control unit 207 may control electrical equipment inside the compressor, such as controlling at least one of a power switch of the compressor, an increase or decrease of the opening of the compressor injection valve, a switch of the heating belt of the compressor chassis, and the like.
- the sensor module 203 can sense the operating data of the compressor 100 through sensors arranged throughout the compressor, such as at least the exhaust temperature, motor temperature, suction pressure, exhaust pressure, power supply status, compressor operating status, etc. one.
- the compressor operation data recording unit 209 may obtain the operation data of the compressor 100 at least in part through the sensor module 203.
- the power supply module 201 can supply power to each module in the control device 200.
- the power supply module 201 may receive power from the power supply module of the compressor and convert it into power suitable for each module of the control device 200.
- a compressor integrated with a wireless communication function can operate the compressor in a wireless manner, and a user does not need to connect a communication line to the compressor on site to perform wired communication with the compressor.
- the data transmission through the wireless communication module may be the bottom layer data transmission between the external device and the physical device of the compressor, rather than the application layer communication with the upper layer application device.
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Abstract
一种无线控制的压缩机及无线控制压缩机的方法,压缩机(100)包括:壳体(101);设置在壳体(101)中的压缩机主体,包括压缩机构和致动机构,压缩机构用于压缩进入压缩机构的介质,致动机构用于驱动压缩机构运动以压缩介质;以及设置在壳体(101)上的无线通信模块(215),用于压缩机(100)与外部设备之间的无线通信。压缩机可以经由无线通信模块实现与外部设备之间的数据传输,可以与压缩机进行远程通信,从而无需到现场连接通信线路到压缩机上与压缩机进行有线通信。
Description
相关申请的引用
本申请要求于2018年12月28日递交的题为“无线控制的压缩机”的中国专利申请201822240033.X的优先权,其内容一并于此用作参考。
本公开一般地涉及压缩机领域,更具体地,涉及一种具有无线通信功能的压缩机及无线控制压缩机的方法。
通常,压缩机具有有线数据接口。因此,用户只能通过有线通信方式对压缩机进行操作,例如修改压缩机设定参数,读取压缩机运行数据,升级控制器固件等。为此,用户必须到压缩机安装现场,将通信线路连接到压缩机上,甚至可能需要停止压缩机工作,通过有线方式如Modbus、CAN等进行操作。这非常不便。
发明内容
有鉴于此,本公开的目的至少部分地在于提供一种具有无线通信功能的压缩机及无线控制压缩机的方法。
根据本公开的一个方面,提供了一种无线控制的压缩机,包括:壳体;压缩机主体,设置在壳体中并且包括压缩机构和致动机构,压缩机构用于压缩进入压缩机构的介质,致动机构用于驱动压缩机构运动以压缩介质;以及设置在壳体上的无线通信模块,用于压缩机与外部设备之间的无线通信。于是,压缩机可以经由无线通信模块实现与外部设备之间的数据传输。
根据实施例,压缩机还可以包括控制装置,用于根据预设的控制逻辑及压缩机的参数对压缩机进行控制。无线通信模块可以集成在控制装置中,用于控制装置与外部设备之间的无线通信。或者,无线通信模块可以位于控制装置外部且与控制装置电连接,用于控制装置与外部设备之间的无线通信。
根据实施例,控制装置可以包括微控制器、压缩机控制单元、传感器模块、数据存储模块以及电源模块。微控制器可以与压缩机控制单元、传感器模块、数据存储模块、无线通信模块电性连接。外部设备可以与无线通信模块进行通信,通过微控制器对数据存储模块进行控制。电源模块可以用于给控制装置中的各模块供电。
根据实施例,数据存储模块可以包括压缩机运行数据记录单元、固件升级单元和压缩机参数设定单元中的至少一个。
压缩机运行数据记录单元可以用于记录压缩机的运行数据,并经由无线通信模块传输到外部设备。例如,运行数据可以包括警报信息记录以及传感器故障报警记录中至少之一。例如,警报信息记录可以包括排气温度超出正常范围警报记录,电机温度超出正常范围警报记录,吸气压力、排气压力超出正常范围警报记录,供电状态超出正常范围警报记录,压缩机运行状态超出正常范围警报记录中至少之一,传感器故障报警记录可以包括报警发生的时间和次数中至少之一。
固件升级单元可以用于经由无线通信模块从外部设备接收固件更新,从而根据接收到的固件更新来更新控制器的固件。
压缩机参数设定单元可以用于经由无线通信模块从外部设备接收对于压缩机的参数设定,从而根据接收到的参数设定来设定压缩机的参数。例如,参数可以包括排气温度保护的温度设定值、电机温度保护的温度设定值、吸气压力保护的压力设定值、排气压力保护的压力设定值、压缩机喷液阀的控制方式中至少之一。
根据实施例,无线通信模块可以根据以下协议中至少之一进行工作:蓝牙、无线保真(WiFi)、窄带物联网(NBIoT)、LoRa、ZigBee。
根据实施例,压缩机还可以包括安装于壳体外表面的电器盒,无线通信模块和控制装置安装于电器盒内。
根据实施例,外部设备可以包括服务器、计算机、移动终端、可穿戴设备中至少一项。
根据实施例,可以与压缩机进行远程通信,从而无需到现场连接通信线路到压缩机上与压缩机进行有线通信。
通过以下参照附图对本公开实施例的描述,本公开的上述以及其他目的、特征和优点将更为清楚,在附图中:
图1是示出了根据本公开实施例的压缩机的示意图;
图2是示出了根据本公开实施例的压缩机的控制装置的示意框图。
以下,将参照附图来描述本公开的实施例。但是应该理解,这些描述只是示例性的,而并非要限制本公开的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本公开的概念。
在此使用的术语仅仅是为了描述具体实施例,而并非意在限制本公开。这里使用的词语“一”、“一个(种)”和“该”等也应包括“多个”、“多种”的意思,除非上下文另外明确指出。此外,在此使用的术语“包括”、“包含”等表明了所述特征、步骤、操作和/或部件的存在,但是并不排除存在或添加一个或多个其他特征、步骤、操作或部件。
在此使用的所有术语(包括技术和科学术语)具有本领域技术人员通常所理解的含义,除非另外定义。应注意,这里使用的术语应解释为具有与本说明书的上下文相一致的含义,而不应以理想化或过于刻板的方式来解释。
图1是示出了根据本公开实施例的压缩机的示意图,以及图2是示出了根据本公开实施例的压缩机的控制装置的示意框图。以下将结合图1和2来描述根据本公开实施例的压缩机及其控制装置。
如图1和2所示,根据本实施例的压缩机100可以包括壳体101。壳体101可以由硬质材料例如钢等制成,在内部形成有空间以容纳压缩机100的压缩机主体(由于容纳在壳体101中而在图1中不可见),并且可以具有让压缩机100的工作介质流过的通道。压缩机主体可以包括各种部件,例如对进入其中的工作介质进行压缩的压缩机构(如涡旋压缩机的静涡旋和动涡旋等)、驱动压缩机构运动以压缩工作介质的致动机构(如电机组件等)、对压缩机的工作状态进行监控的各种传感器等。
根据本公开的实施例,压缩机100还可以包括无线通信模块215,用于压缩机100与其他外部设备217之间的无线通信。无线通信模块215可以设置在压缩机100的电器盒102中,电器盒102可以安装在壳体101的表面上。无线通信模块215可以在压缩机100的部件例如控制装置200与其他外部设备217之间建立无线通信。
根据本公开的实施例,如图2所示,无线通信模块215可以集成在压缩机100的控制装置200中,例如与压缩机100的其他一些电气部件设置在相同的电路板上,并可以通过电路板上的布线与压缩机100的其他部件电连接。或者,无线通信模块215可以设置在控制装置200外部,并(例如,通过布线)电连接至控制装置200,尽管这在附图中并未示出。
无线通信模块215可以包括无线收/发模块,例如射频(RF)收/发模块。更具体地,无线通信模块215可以包括收/发天线、放大器、滤波器、混频器、本地振荡器(LO)等。无线通信模块215可以根据各种不同的无线通信协议中的至少一种进行工作,并且可以包括符合相应协议的多个分立模块或者符合多个协议的集成模块。例如,无线通信协议可以包括蓝牙、无线保真(WiFi)、窄带物联网(NBIoT)、LoRa、ZigBee等。
除了无线通信模块215之外,控制装置200中还可以设置多个部件模块,这些部件模块均可以电连接到无线通信模块215,用于经由无线通信模块215实现压缩机内部与外部设备217之间的数据传输。各模块与无线通信模块215之间可以传输不同类型的数据,例如,压缩机的运行数据、设定参数、固件数据等。各模块与无线通信模块之间可以存在相应的分立数据传输路径,或者其中的两个或者多个可以共享数据传输路径。这种数据传输路径可以是各种通信线路,例如符合相应通信协议的通信线路如ModBus、CAN等。压缩机100还可以包括协议适配模块(例如,包括在无线通信模块中),用于将无线通信模块接收到的符合无线通信协议的数据转换为适于在相应数据传输路径上传输的数据,或者将在相应数据传输路径上接收到的数据转换为适于根据无线通信协议发送的数据。
各模块与无线通信模块215之间的数据传输可以是单向或者双向的,并可以通过串行和/或并行的方式来进行。另外,在各模块与无线通信模块215之 间,可以存在存储器或缓存区,用以存储或临时存储数据,例如以便适配各模块与无线通信模块215之间数据传输速率的不同。
另外,无线通信模块215与各模块之间的数据传输路径中可以存在中间部件。更具体地,来自无线通信模块215的数据可以先传输至控制装置200,并由控制装置200转发至相应的模块;来自各模块的数据可以先传输至控制装置200,并由控制装置200转发至无线通信模块215。
无线通信模块215可以结合或集成在控制装置200内。控制装置200可以控制压缩机100的整体操作。例如,控制装置200可以根据预设的控制逻辑和压缩机参数对压缩机100进行控制。于是,控制装置200可以是压缩机中各种数据(例如,运行状态/参数等)的汇聚点,因此将无线通信模块215设置在控制装置200内是有利的。
根据该实施例,通过在压缩机100特别是其控制装置200内结合无线通信模块215,可以在远程操作压缩机100。例如,可以通过远程设备如服务器、计算机、移动终端(如平板电脑、手机等)和/或可穿戴设备等,来读取压缩机100的运行数据,修改压缩机100的设定参数,升级压缩机100的控制器固件等。
在一个实施例中,如图2所示,除了无线通信模块215之外,控制装置200还包括微控制器(MCU)205、压缩机控制单元207、传感器模块203、电源模块201以及数据存储模块208。如上所述,根据实际需要,控制装置200可以去除所示出的部分模块或部件,或者还可以包括更多其他的模块或部件。
数据存储模块208可以包括多个部件单元,这些部件单元可以从在压缩机100中产生数据(例如,运行状态)的工作部件接收数据和/或向压缩机100中需要数据(例如,设定参数)的工作部件发送数据,因此可以视为无线通信模块215与压缩机100中作为数据源/汇的内部部件之间的中转部件。通过这些中转部件,无线通信模块215与压缩机100中作为数据源/汇的内部部件之间建立数据传输。
在一个实施例中,数据存储模块208可以包括压缩机运行数据记录单元209,用于记录压缩机控制单元207所采集的压缩机运行数据,例如,警报信息记录以及传感器故障报警记录等中至少之一。警报信息记录可以包括排气温 度超出正常范围警报记录,电机温度超出正常范围警报记录,吸气压力、排气压力超出正常范围警报记录,供电状态超出正常范围警报记录,压缩机运行状态超出正常范围警报记录等中至少之一。传感器故障报警记录可以包括报警发生的时间和次数等中至少之一。例如,压缩机运行数据记录单元209可以是存储器或者存储器中的特定存储空间。压缩机控制单元207可以(例如按照预定的时间间隔)采集其所控制的压缩机在运行过程中的运行数据(包括各种状态数据),并可以将所采集的数据记录在压缩机运行数据记录单元209中。例如,压缩机控制单元207可以通过其与压缩机部件之间的通信(例如,状态报告)和/或下述的传感器模块来采集运行数据。根据实施例,在微控制器205的控制下,压缩机运行数据记录单元209可以按照预定的时间间隔或者根据外部设备的请求,经由无线通信模块215将其中记录的运行数据发送到外部设备217。
在一个实施例中,数据存储模块208可以包括固件升级单元211,用于升级压缩机100的控制装置200的固件。当存在固件更新时,外部设备217可以经由无线通信模块215向固件升级单元211发送固件更新,固件升级单元211可以存储接收到的固件更新,并可以存储相应的版本号或者更新时间等信息。当然,固件升级单元211也可以在微控制器205的控制下,例如按照预定的时间间隔主动向外部设备217(例如,维护固件的服务器)查询固件更新,并在存在固件更新的情况下从外部设备217下载此更新。在接收到固件更新时,固件升级单元211可以请求微控制器205更新压缩机100的控制装置200的固件。或者,微控制器205可以按照预定的时间间隔查询固件升级单元211中的固件版本,并在存在更新时主动发起固件更新过程。或者,微控制器205可以根据来自外部设备217的请求,来进行固件更新。
在一个实施例中,数据存储模块208可以包括压缩机参数设定单元213,用于设定压缩机100的参数,例如,排气温度保护的温度设定值、电机温度保护的温度设定值、吸气压力保护的压力设定值、排气压力保护的压力设定值、压缩机喷液阀的控制方式等中至少之一。例如,外部设备217可以经由无线通信模块215向压缩机参数设定单元213发送新的参数设置值,压缩机参数设定单元213可以存储接收到的新参数设置值。在接收到新参数设置值时,压缩机参数设定单元213可以请求微控制器205根据新的参数设置值来重新设置压缩 机100的参数。或者,微控制器205可以根据来自外部设备217的请求,来重新设定参数。另一方面,压缩机参数设定单元213还可以(例如,从微控制器205)获取压缩机100的当前参数设定值,并可以经由无线通信模块215向外部设备217发送所获取的当前参数设定值,以由用户通过外部设备217来判断参数设定值是否恰当以及是否需要重新设定参数值。
微控制器205可以控制压缩机100的控制装置200的整体操作。因此,在微控制器205与控制装置200的各部件之间可以存在电连接,图中仅为方便起见并未示出这种电连接。例如,微控制器205可以是各种微控制器件,例如处理器或微处理器(μP)、单片机(MCU)等。控制装置200还可以包括与微控制器205相关联的存储器,用于存储微控制器205的工作所需的代码和/或数据。在微控制器205与无线通信模块215之间,也可以存在数据传输路径。例如,微控制器205可以经由无线通信模块215接收外部设备217的指令或请求,或者向外部设备217发送指令或请求。外部设备217可以与无线通信模块215进行通信,并因此可以通过微控制器205对数据模块进行控制。
压缩机控制单元207可以在微控制器205的控制下,向压缩机主体中的各种部件例如压缩机构、致动机构等发送控制指令。例如,压缩机控制单元207可以包括针对这些部件的驱动装置。例如,压缩机控制单元207可以控制压缩机内部的电设备,例如控制压缩机的电源开关、压缩机喷液阀开度的增加或减小、压缩机底盘加热带的开关等中至少之一。
传感器模块203可以通过布设在压缩机内部各处的传感器来感测压缩机100的运行数据,例如排气温度、电机温度、吸气压力、排气压力、供电状态、压缩机运行状态等中至少之一。压缩机运行数据记录单元209可以至少部分地通过传感器模块203来获得压缩机100的运行数据。
电源模块201可以向控制装置200中的各模块供电。例如,电源模块201可以从压缩机的供电模块接收电力,并将其转换为适于控制装置200的各模块所需的电力。
根据本公开的实施例,集成了无线通信功能的压缩机能够以无线方式对压缩机进行操作,用户不需要到现场连接通信线路到压缩机上以与压缩机进行有线通信。
根据本公开的实施例,通过无线通信模块的数据传输可以是外部设备与压缩机的物理设备之间进行的底层数据传输,而不是与上层应用设备之间的应用层通信。
以上对本公开的实施例进行了描述。但是,这些实施例仅仅是为了说明的目的,而并非为了限制本公开的范围。尽管在以上分别描述了各实施例,但是这并不意味着各个实施例中的措施不能有利地结合使用。本公开的范围由所附权利要求及其等价物限定。不脱离本公开的范围,本领域技术人员可以做出多种替代和修改,这些替代和修改都应落在本公开的范围之内。
Claims (15)
- 一种无线控制的压缩机,包括:壳体;压缩机主体,所述压缩机主体设置在所述壳体中并且包括压缩机构和致动机构,所述压缩机构用于压缩进入压缩机构的介质,所述致动机构用于驱动压缩机构运动以压缩介质;以及设置在所述壳体上的无线通信模块,用于所述压缩机与外部设备之间的无线通信。
- 根据权利要求1所述的压缩机,还包括:控制装置,用于根据预设的控制逻辑及压缩机的参数对压缩机进行控制,其中,所述无线通信模块集成在所述控制装置中,用于所述控制装置与所述外部设备之间的无线通信。
- 根据权利要求1所述的压缩机,还包括:控制装置,用于根据预设的控制逻辑及压缩机的参数对压缩机进行控制,其中,所述无线通信模块位于所述控制装置外部且与所述控制装置电连接,用于所述控制装置与所述外部设备之间的无线通信。
- 根据权利要求2或3所述的压缩机,其中,所述控制装置包括:微控制器;压缩机控制单元;传感器模块;数据存储模块;以及电源模块,其中,所述微控制器与所述压缩机控制单元、所述传感器模块、所述数据存储模块、所述无线通信模块电性连接,所述外部设备与所述无线通信模块进行通信,通过所述微控制器对所述数据存储模块进行控制,并且所述电源模块用于给所述控制装置中的各模块供电。
- 根据权利要求4所述的压缩机,其中,所述数据存储模块包括压缩机运行数据记录单元、固件升级单元和压缩机参数设定单元中的至少一个,其中, 所述压缩机运行数据记录单元用于记录所述压缩机的运行数据,并经由所述无线通信模块传输到所述外部设备;所述固件升级单元用于经由所述无线通信模块从所述外部设备接收固件更新,从而根据接收到的固件更新来更新所述控制装置的固件;所述压缩机参数设定单元用于经由所述无线通信模块从所述外部设备接收对于所述压缩机的参数设定,从而根据接收到的参数设定来设定所述压缩机的参数。
- 根据权利要求1所述的压缩机,其中,所述无线通信模块根据以下协议中至少之一进行工作:蓝牙、无线保真、窄带物联网、LoRa、ZigBee。
- 根据权利要求2或3所述的压缩机,还包括安装于所述壳体外表面的电器盒,其中所述无线通信模块和所述控制装置安装于所述电器盒内。
- 根据权利要求1所述的压缩机,其中,所述外部设备包括服务器、计算机、移动终端、可穿戴设备中的至少一项。
- 一种无线控制压缩机的方法,包括:经由设置在压缩机中的无线通信模块,在压缩机与外部设备之间进行无线通信,以在远程操作压缩机。
- 根据权利要求9所述的方法,还包括:记录压缩机的运行数据;以及通过所述无线通信,向外部设备发送所记录的运行数据。
- 根据权利要求9所述的方法,还包括:通过所述无线通信,从外部设备收固件更新;以及根据所接收的固件更新,更新压缩机中的固件。
- 根据权利要求9所述的方法,还包括:通过所述无线通信,从外部设备接收对于压缩机的参数设定;以及根据所接收的参数设定,设定压缩机的参数。
- 根据权利要求9所述的方法,还包:获取压缩机的当前参数设定;以及通过所述无线通信,向外部设备发送所获取的当前参数设定。
- 根据权利要求9所述的方法,其中,所述无线通信包括根据蓝牙、无线保真、窄带物联网、LoRa、ZigBee中至少之一的通信。
- 根据权利要求9所述的方法,其中,要从压缩机通过所述无线通信发送至外部设备的数据先存储在压缩机的数据存储模块中,然后通过所述无线通信发送,以及通过所述无线通信从外部设备接收的数据先存储在压缩机的数据存储模块中,然后转发至压缩机的相应部件。
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