WO2020134058A1 - Transition box body for preventing powder from entering kiln - Google Patents

Transition box body for preventing powder from entering kiln Download PDF

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Publication number
WO2020134058A1
WO2020134058A1 PCT/CN2019/097670 CN2019097670W WO2020134058A1 WO 2020134058 A1 WO2020134058 A1 WO 2020134058A1 CN 2019097670 W CN2019097670 W CN 2019097670W WO 2020134058 A1 WO2020134058 A1 WO 2020134058A1
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WO
WIPO (PCT)
Prior art keywords
box body
box
door
kiln
outlet
Prior art date
Application number
PCT/CN2019/097670
Other languages
French (fr)
Chinese (zh)
Inventor
潘建环
邓钢
Original Assignee
广东科达洁能股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东科达洁能股份有限公司 filed Critical 广东科达洁能股份有限公司
Publication of WO2020134058A1 publication Critical patent/WO2020134058A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/38Arrangements of devices for charging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/18Door frames; Doors, lids, removable covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge

Definitions

  • the invention relates to the field of ceramic tile production equipment, in particular to a transition box for preventing powder from entering the kiln.
  • Foamed ceramics is a new construction material, which has the functions of light weight, sound insulation and heat preservation.
  • the current industrial production of foamed ceramics is to install the raw material powders that make up the foamed ceramics in a movable cavity. There are wheels under the cavity and baffles around the cavity. The raw materials are installed in the baffle according to the shape of the foamed ceramics to be fired; the cavity enters the continuous kiln along the track for heating and firing. After modification, some materials evaporate to form porous foamed ceramics.
  • Patent No. 201610814270.5 discloses a fired annealing tunnel kiln for the preparation of microcrystalline foamed composite materials.
  • the kiln sections of the tunnel kiln are built with refractory materials of different classification temperatures at corresponding temperatures, and the external steel frame structure It is used as a tunnel kiln frame, with a thermal insulation cotton and refractory brick structure inside; the kiln is set as a unit with an outer steel frame structure of 2000 mm, a total of 140 to 160 unit sections.
  • the tunnel kiln is composed of pre-heating zone, firing zone and cooling zone.
  • the cooling zone includes five stages of rapid cooling section, slow cooling section, cold holding section, fast cooling section and tail cooling section, which is used to prevent abnormal crystallization during the cooling process and ensure the perfect sintering state of the product .
  • the tunnel kiln system uses field bus technology to form a local area network between the computer and each control unit and communicates with the host computer to control and detect the entire system. During the firing process, the tunnel kiln can make the raw materials evenly fired completely, thereby improving the quality and output of microcrystalline foam products.
  • the pre-heat zone of the device includes a kiln head section and a smoke exhaust section. When the raw material enters the entrance of the kiln head section, air convection is likely to occur due to the exhausting effect of the smoke exhaust section, and a powder raising phenomenon occurs at the entrance of the kiln head section.
  • the object of the present invention is to provide a transition box for preventing powder from entering the kiln, by setting the transition box in front of the front kiln of the kiln, and through the outer sealing doors at both ends of the transition box
  • the inner sealed door closes the front kiln mouth, at least one of the outer sealed door and the inner sealed door is closed, and the front kiln mouth of the kiln is isolated from the external environment through the transition box to isolate the external air and reduce the air flow, while Raw materials can be fed in normally.
  • a transition box body for preventing powder from entering the kiln.
  • the transition box body is arranged in front of the front kiln mouth of the kiln and is connected to the front kiln mouth.
  • the transition box body includes a box body and a A sealed door on the box body, the box body is a cavity structure with open ends, and a box inlet and a box outlet are respectively provided at both ends of the box body, the box outlet and the front Kiln mouth docking;
  • the sealed door includes an outer sealed door and an inner sealed door.
  • the outer sealed door closes the box entrance by moving and opening and closing, and the inner seal door is provided at the box exit and the front kiln entrance butt A position or a cavity opening provided between the box inlet and the box outlet, the cavity opening is provided on the box body, and the inner seal door moves to open and close the box outlet Or move and open and close the cavity of the box body in the cavity opening.
  • the size of the outer seal door and the inner seal door is greater than or equal to the size of the box entrance and box exit, so that the outer seal door can move into the box body entrance, and the inner seal door can close the box when moving Export and front kiln mouth.
  • the cavity opening is provided on the top wall of the box body between the box inlet and the box outlet, and the inner seal door moves up and down in the cavity opening, and the box outlet Seal the outer ring of the joint with the front kiln mouth.
  • the cavity of the box body can be divided into two parts.
  • the outer sealing door closes the box entrance, the inner sealing door is opened, and the cavity of the box body passes from the box entrance to the box
  • the body outlet is in the open state; when the outer seal door does not close the box entrance, the inner seal door is closed, and the front half and the back half of the cavity of the box body are separated by the inner seal door to prevent external airflow from entering the back half of the box body section.
  • the sizes of the outer seal door and the inner seal door are larger than the sizes of the box inlet and box outlet.
  • the inner seal door is provided between the box outlet and the front kiln kiln.
  • the outer sealing door and the inner sealing door are moved up and down by a first lifting drive assembly;
  • the first lifting drive assembly includes a telescopic cylinder, a connecting rod, a beam and a guide rod, the telescopic cylinder is disposed in the box
  • the piston rod on the telescopic cylinder is vertically arranged, and the piston rod on the telescopic cylinder moves up and down along the height direction of the box body.
  • the piston rod and the connecting rod Connected at one end, the other end of the connecting rod is fixedly connected to the beam, the beam and the upper surface of the box body are parallel to each other, the bottom of the beam is connected to two guide rods symmetrically distributed along the center of the beam, so The guide rod and the cross beam are perpendicular to each other, and the guide rod is connected to the upper end surface of the outer seal door/inner seal door.
  • the connecting rod is fixedly connected at an intermediate position of the beam, and the beam is parallel to the upper surface of the box body along the width direction of the box body.
  • the direction from the box entrance to the box exit is the length direction, and the direction perpendicular to the length direction and horizontal to the horizontal plane is the width direction.
  • one end of the piston rod and the connecting rod are connected to each other through a hinge and a slide groove
  • the slide groove is provided with one end of the connecting rod
  • one end of the hinge is hinged to one end of the piston rod.
  • One end of the hinged part is provided with a sliding block which is connected with the sliding groove.
  • an inner gantry structure is provided above the box outlet or cavity opening, the inner gantry structure includes four side walls and a top wall, the top wall is disposed above the side wall, each phase The included angle between two adjacent side walls is a right angle; the size of the top wall is larger than the cross-sectional size of the inner seal door, and the inner seal door is accommodated in the inner door frame structure when it rises;
  • the inner portal structure When the inner portal structure is provided above the box outlet, the inner portal structure closes the opening at the docking position of the box outlet and the front kiln mouth;
  • the cavity opening is closed.
  • the telescopic cylinder is provided on one side of the inner portal structure and is parallel to the inner portal structure.
  • an outer gantry structure is provided above the entrance of the box, the outer gantry structure includes at least three side walls and a top wall, and the outer sealed door is accommodated in the outer gantry structure when ascending.
  • the outer door frame structure includes four side walls and a top wall, the top wall is disposed above the side wall, and the angle between each adjacent two side walls is a right angle,
  • the outer sealed door is housed in the outer door frame structure when it rises.
  • the outer sealing door and the inner sealing door are moved up and down by a second lifting drive assembly;
  • the second lifting drive assembly includes a telescopic cylinder, a beam and a guide rod, and the telescopic cylinder is provided in the inner portal structure
  • the piston rod on the telescopic cylinder is vertically arranged, and the piston rod on the telescopic cylinder moves up and down along the height direction of the box body.
  • the middle position of the beam is connected, and at least two guide rods symmetrically distributed along the center of the beam are connected to the beam, the guide rods and the beam are perpendicular to each other, and the beam is along the width direction of the box body.
  • the upper surfaces of the box body are parallel to each other, and the guide rod is connected to the upper end surface of the sealing door through the top wall.
  • a through hole and a sealing groove are provided on the top wall, the sealing groove is provided above the through hole, the diameter of the sealing groove is larger than the diameter of the through hole, a sealing ring is provided in the sealing groove, a guide sleeve is provided above the sealing groove, and the guide sleeve It includes a guide base and a guide cylinder.
  • the guide cylinder is arranged above the guide base.
  • the guide base closes the sealing groove, and both ends of the guide base are fixedly connected to the seal ring and the bottom of the seal groove by screws.
  • the guide rod passes through the guide sleeve and the through hole Connected with outer sealed door/inner sealed door.
  • the guide sleeve and the sealing ring play a sealing role during the movement of the guide rod, which reduces the air flow from the through hole into the box body.
  • a through hole is provided on the top wall, and a guide sleeve is provided above the through hole.
  • the guide sleeve includes a guide base and a guide cylinder.
  • the guide cylinder is provided above the guide base.
  • the diameter of the guide cylinder is the same as that of the through hole.
  • the end is connected with the upper surface of the top wall by screws, and the guide rod passes through the guide cylinder and the through hole and is connected with the outer sealing door/inner sealing door.
  • the guide sleeve plays a sealing role during the movement of the guide rod, which reduces the airflow from the through hole into the box body.
  • the cavity opening is provided on the side wall of the box body between the box inlet and the box outlet.
  • the sealed door performs horizontal movement by a horizontal drive assembly;
  • the horizontal drive assembly includes a telescopic cylinder, a longitudinal beam and a guide rod, the telescopic cylinder is horizontally arranged, and the piston rod on the telescopic cylinder is along the box
  • the main body performs a telescopic movement in the width direction, the piston rod is connected to one side of the longitudinal beam, the longitudinal beam is vertically arranged along the height direction of the box body, and the upper and lower ends of the longitudinal beam along the height direction They are respectively connected to one end of the guide rod, and the other end of the guide rod is connected to the inner seal door/outer seal door.
  • a conveying roller is laid on the bottom of the box body, and a cavity for storing powder is placed on the conveying roller, and the cavity enters the box body through the opened box inlet and passes through The conveying roller enters the front kiln mouth from the opened box outlet.
  • At least one door of the outer sealed door and the inner sealed door is in a closed state.
  • the telescopic cylinder is one of a hydraulic cylinder, a cylinder or an electric cylinder.
  • the telescopic cylinder is a cylinder.
  • the transition box for preventing powder from entering the kiln of the invention is provided by a transition box in front of the front kiln mouth of the kiln, and the front kiln mouth is closed by an outer sealing door and an inner sealing door at both ends of the transition box.
  • the outer sealing door and the inner sealing door are lifted or horizontally moved by the lifting drive component or the horizontal driving component.
  • the outer sealing door and the inner seal door are opened and closed by the lifting or horizontal movement to open and close the box entrance, box exit and cavity opening.
  • the body outlet is connected with the front kiln mouth of the kiln.
  • the inner seal door can also close the front kiln mouth by moving.
  • the front kiln mouth of the kiln can be isolated from the external environment through the transition box.
  • the inner sealing door closes the box outlet and the front kiln mouth, and the powder storage cavity can enter the transition box
  • the outer door is sealed, the inner door is opened, the box outlet or the cavity of the box body and the front kiln mouth are open, and the powder storage cavity passes through the box outlet and the front
  • the mouth of the kiln enters the front kiln of the kiln, so the circulation can isolate the external air and reduce the air flow, while the raw materials can be fed normally.
  • the inner gantry structure provided on the main body of the box can be completely connected to the outlet of the main body of the box and the front kiln.
  • the inner sealed door can be accommodated in the inner gantry structure during the lifting movement to prevent external airflow from the box outlet
  • the inflow at the interface with the front kiln mouth lifts the powder.
  • FIG. 1 is a schematic structural view of a first embodiment of a transition box body for preventing powder from entering a kiln according to the present invention
  • FIG. 2 is a schematic structural view of a lifting drive assembly in a first embodiment of a transition box for preventing powder from entering a kiln according to the present invention
  • FIG. 3 is a main view of the lifting drive assembly in the fourth embodiment of a transition box for preventing powder from entering the kiln according to the present invention
  • Fig. 4 is a side view of a lifting drive assembly in a fourth embodiment of a transition box for preventing powder from entering a kiln according to the present invention.
  • a transition box 2 for preventing powder from entering the kiln is provided in front of the front kiln 8 of the kiln 4 and is connected to the front kiln 8 of the kiln.
  • the transition box 2 includes a box body 21 and sealing doors provided at both ends of the box body 21.
  • a box inlet 6 and a box outlet 7 are provided at both ends of the box body 21, respectively.
  • the outlet 7 is docked with the front kiln mouth 8;
  • the sealed door includes an outer sealed door 1 closing the box inlet 6 and an inner sealed door 3 closing the box outlet 7, the outer sealed door 1
  • the inner seal door 3 is opened and closed by moving and opening and closing the box exit 7 at a position where the box exit 7 and the front kiln mouth 8 are docked
  • the door 3 is provided between the box outlet 7 and the front kiln mouth 8.
  • the dimensions of the outer sealed door 1 and the inner sealed door 3 are greater than or equal to the dimensions of the box inlet 6 and box outlet 7, preferably in this embodiment, the outer sealed door 1 and the inner sealed door
  • the size of 3 is larger than the size of the box inlet 6 and the box outlet 7.
  • the outer sealed door 1 and the inner sealed door 3 respectively open and close the box inlet 6 and box outlet 7 by lifting movement, and the outer sealed door 1 and the inner sealed door 3 They all move up and down through a first lifting drive assembly, which includes a telescopic cylinder 9, a connecting rod 92, a cross beam 99, and a guide rod 94.
  • the telescopic cylinder 9 is one of a hydraulic cylinder, a cylinder, or an electric cylinder In this embodiment, the preferred telescopic cylinder 9 is a cylinder.
  • the telescopic cylinder 9 is disposed outside the upper surface of the box body 21, the piston rod 91 on the telescopic cylinder 9 is vertically disposed, and the piston rod 91 on the telescopic cylinder 9 is along the In the height direction, the piston rod 91 and one end of the connecting rod 92 are connected by screws, and the other end of the connecting rod 92 is fixedly connected to the crossbeam 99 by screws, and the crossbeam 99 and the box body
  • the upper surface of the main body 21 is parallel to each other, and the bottom surface of the beam 99 is fixedly connected with two guide rods 94 distributed symmetrically along the center of the beam 99, the guide rod 94 and the beam 99 are perpendicular to each other, the guide rod 94 and the The upper end faces of the outer seal door 1/inner seal door 3 are connected.
  • the connecting rod 92 is fixedly connected at an intermediate position of the beam 99, and the beam 99 is parallel to the upper surface of the box body 21 along the width direction of the box body 21.
  • the direction along the box inlet 6 to the box outlet 7 is the longitudinal direction, and the direction perpendicular to the longitudinal direction and horizontal to the horizontal plane is the width direction.
  • the cylinder drives the connecting rod 92 to drive the beam 99 and the guide rod 94 to move up and down.
  • the guide rod 94 is connected to the outer seal door 1/inner seal door 3 to realize the up and down movement of the outer seal door 1/inner seal door 3.
  • An inner gantry structure 95 is provided above the box outlet 7, and the inner gantry structure 95 includes four side walls 96 and a top wall 97, and the top wall 97 is provided above the side wall 96, each phase The included angle between two adjacent side walls 96 is a right angle.
  • the inner gantry structure 95 closes the interface of the docking position of the box outlet 7 and the front kiln mouth 8, and the size of the top wall 97 is larger than The size of the cross section of the inner seal door 3, the inner seal door 3 is housed in the inner door frame structure 95 when it is raised.
  • the telescopic cylinder 9 is disposed on one side of the inner gantry structure 95 and is parallel to the inner gantry structure 95.
  • the inner door frame structure 95 can prevent the airflow from entering the box body 21 and the kiln 4 when the inner sealing door 3 is moved up and down.
  • An outer gantry structure 98 is provided above the box entrance 6.
  • the outer gantry structure 98 includes at least three side walls 96 and a top wall 97.
  • the outer sealed door 1 is housed in the outer gantry when ascending Structure 98.
  • the outer gantry structure 98 includes a side wall 96 and a top wall 97, the top wall 97 is disposed above the side wall 96, and the clamp between the side wall 96 and the top wall 97
  • the angle is right angle, and two inclined walls 981 parallel to each other are provided between the side wall 96 and the top wall 97 to support the side wall 96 and the top wall 97.
  • the sealing groove is provided above the through hole.
  • the diameter of the sealing groove is larger than the diameter of the through hole.
  • a seal is provided in the sealing groove
  • a guide sleeve 941 is provided above the sealing groove.
  • the guide sleeve 941 includes a guide base and a guide cylinder.
  • the guide cylinder is provided above the guide base.
  • the guide base closes the seal groove, and both ends of the guide base are fixed to the seal ring and the bottom of the seal groove by screws
  • the guide rod 94 passes through the guide sleeve 941 and the through hole and is connected to the outer seal door 1/inner seal door 3.
  • the guide sleeve 941 cooperates with the sealing ring to play a sealing role during the movement of the guide rod 94, reducing the air flow from the through hole into the box body 21.
  • a conveying roller 5 is laid on the bottom of the box body 21, and a container 41 for storing powder is placed on the conveyor roller 5, and the container 41 enters the box body 21 through the opened box inlet 6 And enter the front kiln 8 through the conveying roller 5 from the opened box outlet 7 after opening. At least one door of the outer sealed door 1 and the inner sealed door 3 is closed.
  • the transition box 2 provided by the present invention can prevent the powder generated due to air convection when the cavity 41 enters the kiln 4 during the ceramic production process.
  • the outer seal door 1 and the inner seal door 3 at both ends of the transition box 2 close the front kiln mouth 8
  • the outer seal door 1 and the inner seal door 3 move up and down or horizontally through the lifting drive assembly or the horizontal drive assembly, and the outer seal door 1 Open and close the box inlet 6 and box outlet 7 with the inner seal door 3 by lifting or horizontal movement.
  • the box outlet 7 is docked with the front kiln port 8 of the kiln 4.
  • the inner seal door 3 can also close the front kiln by moving Kiln 8, during the movement of the outer sealed door 1 and the inner sealed door 3, at least one door of the outer sealed door 1 and the inner sealed door 3 is closed, so that the front kiln of the kiln 4 can be transferred through the transition box 2 8 is isolated from the outside environment, when the outer sealing door 1 is opened, the inner sealing door 3 closes the box outlet 7 and the front kiln mouth 8, the powder storage cavity 41 can enter the transition box 2, when the outer sealing door 1 At the entrance of the box body 21, the inner sealing door 3 is opened, the box outlet 7 and the front kiln mouth 8 are in an open state, and the powder storage cavity 41 enters the kiln through the box outlet 7 and the front kiln mouth 8 in turn In the front kiln of 4, the circulation can isolate the outside air and reduce the airflow, and the raw materials can be fed normally.
  • the inner gantry structure 95 provided on the box body 21 can be in a position where the outlet of the box body 21 and the front kiln mouth 8 are docked.
  • the inner sealed door 3 can be accommodated in the inner door frame structure 95 during the lifting movement to prevent The external airflow flows in from the interface of the box outlet 7 and the front kiln mouth 8 to lift the powder.
  • one end of the piston rod 91 and the connecting rod 92 are connected to each other through a hinge and a slide groove, the slide groove is provided with one end of the connecting rod 92, and one end of the hinge is connected to the piston
  • One end of the rod 91 is hinged, and one end of the hinged member is provided with a slider that is cooperatively connected with the slide groove.
  • the outer gantry structure 98 includes four side walls 96 and a top wall 97, the top wall 97 is disposed above the side wall 96, between each adjacent two side walls 96 The included angle is a right angle, and the outer sealed door 1 is stored in the outer door frame structure 98 when it is raised.
  • the outer seal door 1 and the inner seal door 3 open and close the box inlet 6 and box outlet 7 respectively by lifting movement
  • the outer seal door 1 and the inner seal door 3 Both perform lifting movement through a second lifting drive assembly
  • the second lifting drive assembly includes a telescopic cylinder 9, a cross beam 99 and a guide rod 94, on the top wall 97 of the inner gantry structure 95 and the outer gantry structure 98
  • the second lifting drive assembly is provided on each outer side
  • the telescopic rod is provided on the outer side of the top wall 97 of the inner gantry structure 95 and the outer gantry structure 98
  • the piston rod 91 on the telescopic cylinder 9 is vertically arranged
  • the piston rod 91 on the telescopic cylinder 9 moves up and down along the height direction of the box body 21, the piston rod 91 is connected to the middle position of the beam 99, and at least
  • a through hole is provided on the top wall 97 of the inner gantry structure 95 and the outer gantry structure 98, and a guide sleeve 941 is provided above the through hole.
  • the guide sleeve 941 includes a guide base and a guide tube.
  • the guide tube is provided Above the guide base, the diameter of the guide cylinder is the same as that of the through hole. Both ends of the guide base are connected to the upper surface of the top wall 97 by screws.
  • the guide rod 94 passes through the guide cylinder and the through hole and the outer seal door 1/inner The sealed door 3 is connected.
  • the guide sleeve 941 plays a sealing role during the movement of the guide rod 94, which reduces the air flow from the through hole into the box body 21.
  • the outer sealed door 1 and the inner sealed door 3 open and close the box inlet 6 and box outlet 7 by horizontal movement, respectively, the outer sealed door 1 and the inner sealed door 3
  • the horizontal drive assembly is used for horizontal movement;
  • the horizontal drive assembly includes a telescopic cylinder 9, a longitudinal beam and a guide rod 94, the telescopic cylinder 9 is arranged horizontally, and the piston rod 91 on the telescopic cylinder 9 is along the box body 21 extends and contracts in the width direction, the piston rod 91 is connected to one side of the guide rod 94, the guide rod 94 is vertically arranged along the height direction of the box body 21, and the guide rod 94 is along the height
  • the upper and lower ends of the direction are respectively connected to one end of the longitudinal beam, and the other end of the longitudinal beam is connected to the inner sealed door 3/outer sealed door 1.
  • the outer gantry structure 98 includes three side walls 96 and a top wall 97, where one side wall 96 is located between two side walls 96 that are parallel to each other.
  • the inner seal door 3 is provided on the cavity opening between the box inlet 6 and the box outlet 7, the cavity opening is provided on the box body 21, the The inner seal door 3 moves in the cavity opening to open and close the cavity of the box body 21.
  • the cavity opening is provided on the top wall of the box body 21 between the box inlet 6 and the box outlet 7, and the inner seal door 3 moves up and down in the cavity opening, the box The outlet 7 is sealed with the outer ring at the joint of the front kiln mouth.
  • the inner sealing door 3 When the outer sealing door 1 closes the entrance of the box, the inner sealing door 3 is opened, and the cavity of the box body 21 is formed by The box inlet 6 to the box outlet 7 are in the open state; when the outer seal door 1 does not close the box inlet 6, the inner seal door 3 is closed, and the front half and the back half of the cavity of the box body 21 pass through the inner seal door 3 Separated to prevent external airflow from entering the rear half of the box body 21.
  • the cavity opening is provided on the side wall of the box body 21 between the box inlet 6 and the box outlet 7, and the inner seal door 3 is horizontal in the cavity opening movement.
  • the outer seal door 1 and the inner seal door 3 respectively open and close the box entrance 6 and the cavity opening by horizontal movement, and the outer seal door 1 and the inner seal door 3 are horizontal by a horizontal drive assembly
  • the horizontal drive assembly includes a telescopic cylinder 9, a longitudinal beam and a guide rod 94, the telescopic cylinder 9 is horizontally arranged, and the piston rod 91 on the telescopic cylinder 9 performs a telescopic movement along the width direction of the box body 21 ,
  • the piston rod 91 is connected to one side of the guide rod 94, the guide rod 94 is vertically arranged along the height direction of the box body 21, and the upper and lower ends of the guide rod 94 along the height direction are respectively One end of the longitudinal beam is connected, and the other end of the longitudinal beam is connected to the inner sealed door 3/outer sealed door 1.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Details (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)

Abstract

A transition box body for preventing powder from entering a kiln. The transition box body (2) is arranged in front of a front kilneye (8) of the kiln (4) and is connected to the front kilneye (8); the transition box body (2) comprises a box body main body (21) and a sealing door arranged on the box body main body (21); the box body main body (21) is of a cavity structure with openings at two ends; the two ends of the box body main body (21) are provided with a box body inlet (6) and a box body outlet (7) respectively; the box body outlet (7) is in butt joint with the front kilneye (8); the sealing door comprises an outer sealing door (1) and an inner sealing door (3); the outer sealing door (1) is used for opening and closing the box body inlet (6) by means of moving; and the inner sealing door (3) is arranged at the butt joint position of the tank body outlet (7) and the front kilneye (8) or a cavity opening between the box body inlet (6) and the box body outlet (7). The front kilneye (8) is closed by means of the outer sealing door (1) and the inner sealing door (3) at the two ends of the transition box body (2), and at least one of the outer sealing door (1) and the inner sealing door (3) is in a closed state. The transition box body (2) isolates the front kilneye (8) of the kiln (4) from the external environment, isolates external air, reduces the airflow and enables a raw material to be normally fed at the same time.

Description

一种防进窑扬粉的过渡箱体Transition box body for preventing powder from entering kiln 技术领域Technical field
本发明涉及瓷砖生产设备领域,具体涉及一种防进窑扬粉的过渡箱体。The invention relates to the field of ceramic tile production equipment, in particular to a transition box for preventing powder from entering the kiln.
背景技术Background technique
发泡陶瓷是一种新的建设材料,具有轻质,隔音,保温等功能,发泡陶瓷的目前工业化生产是将组成发泡陶瓷的原料粉料,装在能够移动的容腔上,所述容腔下面有轮子,容腔四周有挡板,原料按照需要烧制的发泡陶瓷的形状装在挡板内;容腔沿轨道进入连续式窑炉进行加热烧制,经过烧制的原料,经过改性,部分材料蒸发,形成多孔的发泡陶瓷。在发泡陶瓷生产过程中,因为进入窑炉的是粉料,粉料进入窑炉的前窑窑口时会被气流扬起,所以排烟的抽力不能过大,限制了生产产量的提升。而如果提高产量则必须增加窑炉长度和燃烧功率,同时会产生大量烟气,此时则需要加大排烟抽力,在窑口处负压使外界的空气不断流入,气流会将粉料扬起,造成粉料浪费,管道堵塞,导致产品尺寸不可控。Foamed ceramics is a new construction material, which has the functions of light weight, sound insulation and heat preservation. The current industrial production of foamed ceramics is to install the raw material powders that make up the foamed ceramics in a movable cavity. There are wheels under the cavity and baffles around the cavity. The raw materials are installed in the baffle according to the shape of the foamed ceramics to be fired; the cavity enters the continuous kiln along the track for heating and firing. After modification, some materials evaporate to form porous foamed ceramics. In the production process of foamed ceramics, because it is powder that enters the kiln, the powder will be lifted by the airflow when it enters the front kiln of the kiln, so the extraction power of the smoke cannot be too large, which limits the increase in production output. . If the output is increased, the furnace length and combustion power must be increased, and a large amount of flue gas will be generated. At this time, the smoke extraction power needs to be increased. The negative pressure at the kiln mouth causes the external air to continuously flow in, and the air flow will powder Lifting up causes powder waste and blockage of pipes, resulting in uncontrollable product size.
申请号为201610814270.5的专利公开了一种用于制备微晶发泡复合材料的烧成退火隧道窑,该隧道窑的窑炉各区段以相应温度砌筑不同分类温度的耐火材料,外用钢架结构作隧道窑框架,内为保温棉及耐火砖结构;窑炉设置成外钢架结构2000mm一个单元,共140~160单元节。所述隧道窑由预热带、烧成带、冷却带所构成。所述冷却带包括急冷段、缓冷段、保冷段、快冷段和尾冷段等五个阶段,用于防止制品在降温过程中出现不正常的析晶现象,保证制品烧结状态的完美性。所述隧道窑的系统采用现场总线技术把计算机和各个控制单元构成一个局域网并和上位计算机进行通信来对整个系统控制和检测。该隧道窑在烧制过程中能使原料均匀烧制完全,从而提高微晶发泡制品的质量和产量。该装置所述预热带包括窑头段和排烟段,原料进入窑头段入口时由于排烟段的抽气作用容易产生空气对流,在窑头段的入口处产生扬粉现象。Patent No. 201610814270.5 discloses a fired annealing tunnel kiln for the preparation of microcrystalline foamed composite materials. The kiln sections of the tunnel kiln are built with refractory materials of different classification temperatures at corresponding temperatures, and the external steel frame structure It is used as a tunnel kiln frame, with a thermal insulation cotton and refractory brick structure inside; the kiln is set as a unit with an outer steel frame structure of 2000 mm, a total of 140 to 160 unit sections. The tunnel kiln is composed of pre-heating zone, firing zone and cooling zone. The cooling zone includes five stages of rapid cooling section, slow cooling section, cold holding section, fast cooling section and tail cooling section, which is used to prevent abnormal crystallization during the cooling process and ensure the perfect sintering state of the product . The tunnel kiln system uses field bus technology to form a local area network between the computer and each control unit and communicates with the host computer to control and detect the entire system. During the firing process, the tunnel kiln can make the raw materials evenly fired completely, thereby improving the quality and output of microcrystalline foam products. The pre-heat zone of the device includes a kiln head section and a smoke exhaust section. When the raw material enters the entrance of the kiln head section, air convection is likely to occur due to the exhausting effect of the smoke exhaust section, and a powder raising phenomenon occurs at the entrance of the kiln head section.
发明内容Summary of the invention
为了解决上述技术问题,本发明的目的是提供一种防进窑扬粉的过渡箱体,通过在窑炉的前窑窑口前方设置过渡箱体,并通过过渡箱体两端的外密封门和内密封门封闭前窑窑口,外密封门和内密封门至少有一扇门是关闭状态,通过过渡箱体将窑炉的前窑窑口和外界环境隔离,隔离外部空气并减小气流,同时原料能够正常送入。In order to solve the above technical problems, the object of the present invention is to provide a transition box for preventing powder from entering the kiln, by setting the transition box in front of the front kiln of the kiln, and through the outer sealing doors at both ends of the transition box The inner sealed door closes the front kiln mouth, at least one of the outer sealed door and the inner sealed door is closed, and the front kiln mouth of the kiln is isolated from the external environment through the transition box to isolate the external air and reduce the air flow, while Raw materials can be fed in normally.
为实现上述发明目的,本发明采取的技术方案如下:In order to achieve the above-mentioned object of the invention, the technical solutions adopted by the present invention are as follows:
一种防进窑扬粉的过渡箱体,所述过渡箱体设置在窑炉的前窑窑口前方并与所述前窑窑口连接,所述过渡箱体包括箱体主体和设置在所述箱体主体上的密封门,所述箱体主体为两端开口的腔体结构,所述箱体主体的两端分别设置箱体入口和箱体出口,所述箱体出口与所述前窑窑口对接;A transition box body for preventing powder from entering the kiln. The transition box body is arranged in front of the front kiln mouth of the kiln and is connected to the front kiln mouth. The transition box body includes a box body and a A sealed door on the box body, the box body is a cavity structure with open ends, and a box inlet and a box outlet are respectively provided at both ends of the box body, the box outlet and the front Kiln mouth docking;
所述密封门包括外密封门和内密封门,所述外密封门通过移动开合封闭所述箱体入口,所述内密封门设置在所述箱体出口与所述前窑窑口对接的位置、或设置在所述箱体入口和箱体出口之间的腔体开口上,所述腔体开口设置在所述箱体主体上,所述内密封门通过移动开合所述箱体出口或在腔体开口中移动开合所述箱体主体的腔体。所述外密封门和所述内密封门的尺寸大于或等于所述箱体入口和箱体出口的尺寸,使外密封门移动时可以箱体主体入口,使内密封门移动时可以封闭箱体出口和前窑窑口。The sealed door includes an outer sealed door and an inner sealed door. The outer sealed door closes the box entrance by moving and opening and closing, and the inner seal door is provided at the box exit and the front kiln entrance butt A position or a cavity opening provided between the box inlet and the box outlet, the cavity opening is provided on the box body, and the inner seal door moves to open and close the box outlet Or move and open and close the cavity of the box body in the cavity opening. The size of the outer seal door and the inner seal door is greater than or equal to the size of the box entrance and box exit, so that the outer seal door can move into the box body entrance, and the inner seal door can close the box when moving Export and front kiln mouth.
优选的,在所述箱体入口和箱体出口之间的箱体主体顶壁上设置所述腔体开口,所述内密封门在所述腔体开口中做升降运动,所述箱体出口与所述前窑窑口的对接处的外圈进行密封封闭。所述内密封门在腔体开口中移动时可以将箱体主体的腔体分割成两部分,外密封门封闭箱体入口时,内密封门打开,箱体主体的腔体由箱体入口至箱体出口处于打通状态;外密封门未封闭箱体入口时,内密封门关闭,箱体主体的腔体的前半部分与后半部分通过内密封门隔开,防止外界气流进入箱体主体后半部分。Preferably, the cavity opening is provided on the top wall of the box body between the box inlet and the box outlet, and the inner seal door moves up and down in the cavity opening, and the box outlet Seal the outer ring of the joint with the front kiln mouth. When the inner sealing door moves in the opening of the cavity, the cavity of the box body can be divided into two parts. When the outer sealing door closes the box entrance, the inner sealing door is opened, and the cavity of the box body passes from the box entrance to the box The body outlet is in the open state; when the outer seal door does not close the box entrance, the inner seal door is closed, and the front half and the back half of the cavity of the box body are separated by the inner seal door to prevent external airflow from entering the back half of the box body section.
优选的,所述外密封门和所述内密封门的尺寸大于所述箱体入口和箱体出口的尺寸。Preferably, the sizes of the outer seal door and the inner seal door are larger than the sizes of the box inlet and box outlet.
优选的,所述内密封门设置在所述箱体出口和所述前窑窑口之间。Preferably, the inner seal door is provided between the box outlet and the front kiln kiln.
优选的,所述外密封门和内密封门通过第一升降驱动组件做升降运动;所述第一升降驱动组件包括伸缩缸、连杆、横梁和导向杆,所述伸缩缸设置在所述箱体主体上表面的外侧,所述伸缩缸上的活塞杆竖直设置,所述伸缩缸上的活塞杆沿所述箱体主体的高度方向做升降运动,所述活塞杆与所述连杆的一端连接,所述连杆的另一端与所述横梁固定连接,所述横梁与所述箱体主体的上表面互相平行,所述横梁的底面连接两根沿横梁中心对称分 布的导向杆,所述导向杆与所述横梁互相垂直,所述导向杆与所述外密封门/内密封门的上端面连接。Preferably, the outer sealing door and the inner sealing door are moved up and down by a first lifting drive assembly; the first lifting drive assembly includes a telescopic cylinder, a connecting rod, a beam and a guide rod, the telescopic cylinder is disposed in the box On the outer side of the upper surface of the body, the piston rod on the telescopic cylinder is vertically arranged, and the piston rod on the telescopic cylinder moves up and down along the height direction of the box body. The piston rod and the connecting rod Connected at one end, the other end of the connecting rod is fixedly connected to the beam, the beam and the upper surface of the box body are parallel to each other, the bottom of the beam is connected to two guide rods symmetrically distributed along the center of the beam, so The guide rod and the cross beam are perpendicular to each other, and the guide rod is connected to the upper end surface of the outer seal door/inner seal door.
优选的,所述连杆固定连接在所述横梁的中间位置,所述横梁沿所述箱体主体的宽度方向与所述箱体主体的上表面互相平行。沿所述箱体入口至箱体出口的方向为长度方向,沿与所述长度方向垂直且与水平面水平的方向为宽度方向。Preferably, the connecting rod is fixedly connected at an intermediate position of the beam, and the beam is parallel to the upper surface of the box body along the width direction of the box body. The direction from the box entrance to the box exit is the length direction, and the direction perpendicular to the length direction and horizontal to the horizontal plane is the width direction.
优选的,所述活塞杆与所述连杆的一端通过铰接件和滑槽连接,所述滑槽设置所述连杆的一端,所述铰接件的一端与所述活塞杆的一端铰接,所述铰接件的一端设置与滑槽配合连接的滑块。Preferably, one end of the piston rod and the connecting rod are connected to each other through a hinge and a slide groove, the slide groove is provided with one end of the connecting rod, and one end of the hinge is hinged to one end of the piston rod. One end of the hinged part is provided with a sliding block which is connected with the sliding groove.
优选的,所述箱体出口或腔体开口上方设置内门架结构,所述内门架结构包括四个侧壁和一个顶壁,所述顶壁设置在所述侧壁的上方,每相邻两个侧壁之间的夹角为直角;所述顶壁的尺寸大于所述内密封门的横截面的尺寸,所述内密封门在上升时收纳于所述内门架结构中;Preferably, an inner gantry structure is provided above the box outlet or cavity opening, the inner gantry structure includes four side walls and a top wall, the top wall is disposed above the side wall, each phase The included angle between two adjacent side walls is a right angle; the size of the top wall is larger than the cross-sectional size of the inner seal door, and the inner seal door is accommodated in the inner door frame structure when it rises;
所述内门架结构设置在所述箱体出口上方时封闭所述内门架结构封闭所述箱体出口与所述前窑窑口对接位置的开口;When the inner portal structure is provided above the box outlet, the inner portal structure closes the opening at the docking position of the box outlet and the front kiln mouth;
所述内门架结构设置在所述腔体开口上方时封闭所述腔体开口。When the inner portal structure is disposed above the cavity opening, the cavity opening is closed.
优选的,所述伸缩缸设置在所述内门架结构的一侧,且与所述内门架结构互相平行。Preferably, the telescopic cylinder is provided on one side of the inner portal structure and is parallel to the inner portal structure.
优选的,所述箱体入口上方设置外门架结构,所述外门架结构包括至少三个侧壁和一个顶壁,所述外密封门在上升时收纳于所述外门架结构中。Preferably, an outer gantry structure is provided above the entrance of the box, the outer gantry structure includes at least three side walls and a top wall, and the outer sealed door is accommodated in the outer gantry structure when ascending.
更优选的,所述外门架结构包括四个侧壁和一个顶壁,所述顶壁设置在所述侧壁的上方,每相邻两个侧壁之间的夹角为直角,所述外密封门在上升时收纳于所述外门架结构中。More preferably, the outer door frame structure includes four side walls and a top wall, the top wall is disposed above the side wall, and the angle between each adjacent two side walls is a right angle, The outer sealed door is housed in the outer door frame structure when it rises.
优选的,所述外密封门和内密封门通过第二升降驱动组件做升降运动;所述第二升降驱动组件包括伸缩缸、横梁和导向杆,所述伸缩缸设置在所述内门架结构和所述外门架结构顶壁的外侧,所述伸缩缸上的活塞杆竖直设置,所述伸缩缸上的活塞杆沿所述箱体主体的高度方向做升降运动,所述活塞杆与所述横梁的中间位置连接,所述横梁上连接至少两根沿横梁中心对称分布的导向杆,所述导向杆与所述横梁互相垂直,所述横梁沿所述箱体主体的宽度方向与所述箱体主体的上表面互相平行,所述导向杆穿过所述顶壁与所述密封门的上端面连接。Preferably, the outer sealing door and the inner sealing door are moved up and down by a second lifting drive assembly; the second lifting drive assembly includes a telescopic cylinder, a beam and a guide rod, and the telescopic cylinder is provided in the inner portal structure And the outer side of the top wall of the outer gantry structure, the piston rod on the telescopic cylinder is vertically arranged, and the piston rod on the telescopic cylinder moves up and down along the height direction of the box body. The middle position of the beam is connected, and at least two guide rods symmetrically distributed along the center of the beam are connected to the beam, the guide rods and the beam are perpendicular to each other, and the beam is along the width direction of the box body. The upper surfaces of the box body are parallel to each other, and the guide rod is connected to the upper end surface of the sealing door through the top wall.
优选的,在顶壁上设置通孔和密封槽,密封槽设置在通孔的上方,密封槽的直径大于 通孔的直径,在密封槽中设置密封圈,密封槽上方设置导向套,导向套包括导向底座和导向筒,导向筒设置在导向底座上方,导向底座封闭密封槽,且导向底座的两端通过螺钉与密封圈和密封槽底部固定连接,导向杆穿过所述导向套和通孔与外密封门/内密封门连接。导向套配合密封圈在导向杆运动过程中起到密封作用,减小气流从通孔进入箱体主体中。Preferably, a through hole and a sealing groove are provided on the top wall, the sealing groove is provided above the through hole, the diameter of the sealing groove is larger than the diameter of the through hole, a sealing ring is provided in the sealing groove, a guide sleeve is provided above the sealing groove, and the guide sleeve It includes a guide base and a guide cylinder. The guide cylinder is arranged above the guide base. The guide base closes the sealing groove, and both ends of the guide base are fixedly connected to the seal ring and the bottom of the seal groove by screws. The guide rod passes through the guide sleeve and the through hole Connected with outer sealed door/inner sealed door. The guide sleeve and the sealing ring play a sealing role during the movement of the guide rod, which reduces the air flow from the through hole into the box body.
优选的,在顶壁上设置通孔,在通孔上方设置导向套,导向套包括导向底座和导向筒,导向筒设置在导向底座上方,导向筒的孔径与通孔孔径相同,导向底座的两端通过螺钉与顶壁的上表面连接,导向杆穿过所述导向筒和通孔与外密封门/内密封门连接。导向套在导向杆运动过程中起到密封作用,减小气流从通孔进入箱体主体中。Preferably, a through hole is provided on the top wall, and a guide sleeve is provided above the through hole. The guide sleeve includes a guide base and a guide cylinder. The guide cylinder is provided above the guide base. The diameter of the guide cylinder is the same as that of the through hole. The end is connected with the upper surface of the top wall by screws, and the guide rod passes through the guide cylinder and the through hole and is connected with the outer sealing door/inner sealing door. The guide sleeve plays a sealing role during the movement of the guide rod, which reduces the airflow from the through hole into the box body.
优选的,在所述箱体入口和箱体出口之间的箱体主体侧壁上设置所述腔体开口。Preferably, the cavity opening is provided on the side wall of the box body between the box inlet and the box outlet.
优选的,所述密封门通过水平驱动组件做水平运动;所述水平驱动组件包括伸缩缸、纵梁和导向杆,所述伸缩缸水平设置,所述伸缩缸上的活塞杆沿所述箱体主体的宽度方向做伸缩运动,所述活塞杆与所述纵梁的一侧连接,所述纵梁沿所述箱体主体的高度方向竖直设置,所述纵梁沿高度方向的上下两端均分别连接所述导向杆的一端,所述导向杆的的另一端连接所述内密封门/外密封门。Preferably, the sealed door performs horizontal movement by a horizontal drive assembly; the horizontal drive assembly includes a telescopic cylinder, a longitudinal beam and a guide rod, the telescopic cylinder is horizontally arranged, and the piston rod on the telescopic cylinder is along the box The main body performs a telescopic movement in the width direction, the piston rod is connected to one side of the longitudinal beam, the longitudinal beam is vertically arranged along the height direction of the box body, and the upper and lower ends of the longitudinal beam along the height direction They are respectively connected to one end of the guide rod, and the other end of the guide rod is connected to the inner seal door/outer seal door.
优选的,所述箱体主体的底部铺设输送辊,所述输送辊上放置存储粉体的容腔,所述容腔通过打开后的所述箱体入口进入所述箱体主体中,并通过所述输送辊从打开后的所述箱体出口进入所述前窑窑口中。Preferably, a conveying roller is laid on the bottom of the box body, and a cavity for storing powder is placed on the conveying roller, and the cavity enters the box body through the opened box inlet and passes through The conveying roller enters the front kiln mouth from the opened box outlet.
优选的,所述外密封门和所述内密封门至少有一扇门是关闭状态。Preferably, at least one door of the outer sealed door and the inner sealed door is in a closed state.
优选的,所述伸缩缸为液压缸、气缸或电缸中的一种。Preferably, the telescopic cylinder is one of a hydraulic cylinder, a cylinder or an electric cylinder.
更优选的,所述伸缩缸为气缸。More preferably, the telescopic cylinder is a cylinder.
相对于现有技术,本发明取得了有益的技术效果:Compared with the prior art, the present invention has achieved beneficial technical effects:
本发明的一种防进窑扬粉的过渡箱体,通过在窑炉的前窑窑口前方设置过渡箱体,并通过过渡箱体两端的外密封门和内密封门封闭前窑窑口,外密封门和内密封门通过升降驱动组件或水平驱动组件做升降运动或水平运动,外密封门和内密封门通过升降或水平移动来开合箱体入口、箱体出口和腔体开口,箱体出口和窑炉的前窑窑口对接,内密封门通过移动也可以封闭前窑窑口,在外密封门和内密封门移动过程中,外密封门和内密封门至少有一扇门是关闭状态,这样可以通过过渡箱体将窑炉的前窑窑口和外界环境隔离,当外密封门打开时,内密封门将箱体出口和前窑窑口封闭,存储粉体的容腔可以进入过渡箱体中, 当外密封门箱体主体入口时,内密封门打开,箱体出口或箱体主体的腔体和前窑窑口呈打开状态,存储粉体的容腔依次通过箱体出口和前窑窑口进入窑炉的前窑中,如此循环可以隔离外部空气并减小气流,同时原料能够正常送入。设置在箱体主体上的内门架结构可以完全箱体主体出口和前窑窑口对接的位置,内密封门在做升降运动时可以收纳于内门架结构中,防止外界气流从箱体出口和前窑窑口的接口处流入将粉体扬起。The transition box for preventing powder from entering the kiln of the invention is provided by a transition box in front of the front kiln mouth of the kiln, and the front kiln mouth is closed by an outer sealing door and an inner sealing door at both ends of the transition box. The outer sealing door and the inner sealing door are lifted or horizontally moved by the lifting drive component or the horizontal driving component. The outer sealing door and the inner seal door are opened and closed by the lifting or horizontal movement to open and close the box entrance, box exit and cavity opening. The body outlet is connected with the front kiln mouth of the kiln. The inner seal door can also close the front kiln mouth by moving. During the movement of the outer seal door and the inner seal door, at least one of the outer seal door and the inner seal door is closed. In this way, the front kiln mouth of the kiln can be isolated from the external environment through the transition box. When the outer sealing door is opened, the inner sealing door closes the box outlet and the front kiln mouth, and the powder storage cavity can enter the transition box In the body, when the outer door is sealed, the inner door is opened, the box outlet or the cavity of the box body and the front kiln mouth are open, and the powder storage cavity passes through the box outlet and the front The mouth of the kiln enters the front kiln of the kiln, so the circulation can isolate the external air and reduce the air flow, while the raw materials can be fed normally. The inner gantry structure provided on the main body of the box can be completely connected to the outlet of the main body of the box and the front kiln. The inner sealed door can be accommodated in the inner gantry structure during the lifting movement to prevent external airflow from the box outlet The inflow at the interface with the front kiln mouth lifts the powder.
附图说明BRIEF DESCRIPTION
图1为本发明一种防进窑扬粉的过渡箱体第1实施例的结构示意图;1 is a schematic structural view of a first embodiment of a transition box body for preventing powder from entering a kiln according to the present invention;
图2为本发明一种防进窑扬粉的过渡箱体第1实施例中升降驱动组件的结构示意图;2 is a schematic structural view of a lifting drive assembly in a first embodiment of a transition box for preventing powder from entering a kiln according to the present invention;
图3为本发明一种防进窑扬粉的过渡箱体第4实施例中升降驱动组件的主示图;3 is a main view of the lifting drive assembly in the fourth embodiment of a transition box for preventing powder from entering the kiln according to the present invention;
图4为本发明一种防进窑扬粉的过渡箱体第4实施例中升降驱动组件的侧视图。Fig. 4 is a side view of a lifting drive assembly in a fourth embodiment of a transition box for preventing powder from entering a kiln according to the present invention.
附图标记:Reference mark:
1.外密封门;2.过渡箱体;21.箱体主体;3.内密封门;4.窑炉;41.容腔;5.输送辊;6.箱体入口;7.箱体出口;8.前窑窑口;9.伸缩缸;91.活塞杆;92.连杆;94.导向杆;95.内门架结构;96.侧壁;97.顶壁;98.外门架结构;981.斜壁;99.横梁;941.导向套。1. Outer sealed door; 2. Transition box; 21. Box body; 3. Inner sealed door; 4. Kiln; 41. Capacity chamber; 5. Conveyor roller; 6. Box entrance; 7. Box exit ; 8. Front kiln mouth; 9. Telescopic cylinder; 91. Piston rod; 92. Connecting rod; 94. Guide rod; 95. Inner gantry structure; 96. Side wall; 97. Top wall; 98. Outer gantry Structure; 981. Inclined wall; 99. Beam; 941. Guide sleeve.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例对本发明进行进一步详细说明,但本发明要求保护的范围并不局限于下述具体实施例。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail in conjunction with the embodiments below, but the scope of protection claimed by the present invention is not limited to the following specific embodiments.
实施例1Example 1
如图1和2所示,一种防进窑扬粉的过渡箱体2,所述过渡箱体2设置在窑炉4的前窑窑口8前方并与所述前窑窑口8连接,所述过渡箱体2包括箱体主体21和设置在所述箱体主体21两端的密封门,所述箱体主体21的两端分别设置箱体入口6和箱体出口7,所述箱体出口7与所述前窑窑口8对接;所述密封门包括封闭所述的箱体入口6的外密封门1和封闭所述箱体出口7的内密封门3,所述外密封门1通过移动开合所述箱体入口6,所述内密封门3在所述箱体出口7与所述前窑窑口8对接的位置通过移动开合所述箱体出口7,所述内密封门3设置在所述箱体出口7和所述前窑窑口8之间。所述外密封门1和所述内密封门3的尺寸大于或等于所述箱体入口6和箱体出口7的尺寸,本实施例优选的,所述外 密封门1和所述内密封门3的尺寸大于所述箱体入口6和箱体出口7的尺寸。使外密封门1移动时可以箱体主体21入口,使内密封门3移动时可以箱体主体21出口和前窑窑口8。As shown in FIGS. 1 and 2, a transition box 2 for preventing powder from entering the kiln is provided in front of the front kiln 8 of the kiln 4 and is connected to the front kiln 8 of the kiln. The transition box 2 includes a box body 21 and sealing doors provided at both ends of the box body 21. A box inlet 6 and a box outlet 7 are provided at both ends of the box body 21, respectively. The outlet 7 is docked with the front kiln mouth 8; the sealed door includes an outer sealed door 1 closing the box inlet 6 and an inner sealed door 3 closing the box outlet 7, the outer sealed door 1 By moving and opening and closing the box entrance 6, the inner seal door 3 is opened and closed by moving and opening and closing the box exit 7 at a position where the box exit 7 and the front kiln mouth 8 are docked The door 3 is provided between the box outlet 7 and the front kiln mouth 8. The dimensions of the outer sealed door 1 and the inner sealed door 3 are greater than or equal to the dimensions of the box inlet 6 and box outlet 7, preferably in this embodiment, the outer sealed door 1 and the inner sealed door The size of 3 is larger than the size of the box inlet 6 and the box outlet 7. When the outer seal door 1 is moved, the entrance of the box body 21 can be used, and when the inner seal door 3 is moved, the exit of the box body 21 and the front kiln mouth 8 can be used.
如图2所示,所述外密封门1和所述内密封门3通过升降运动分别开合所述箱体入口6和箱体出口7,所述外密封门1和所述内密封门3均通过第一升降驱动组件做升降运动,所述第一升降驱动组件包括伸缩缸9、连杆92、横梁99和导向杆94,所述伸缩缸9为液压缸、气缸或电缸中的一种,本实施例中优选的伸缩缸9为气缸。所述伸缩缸9设置在所述箱体主体21上表面的外侧,所述伸缩缸9上的活塞杆91竖直设置,所述伸缩缸9上的活塞杆91沿所述箱体主体21的高度方向做升降运动,所述活塞杆91与所述连杆92的一端通过螺钉连接,所述连杆92的另一端通过螺钉与所述横梁99固定连接,所述横梁99与所述箱体主体21的上表面互相平行,所述横梁99的底面固定连接两根沿横梁99中心对称分布的导向杆94,所述导向杆94与所述横梁99互相垂直,所述导向杆94与所述外密封门1/内密封门3的上端面连接。所述连杆92固定连接在所述横梁99的中间位置,所述横梁99沿所述箱体主体21的宽度方向与所述箱体主体21的上表面互相平行。沿所述箱体入口6至箱体出口7的方向为长度方向,沿与所述长度方向垂直且与水平面水平的方向为宽度方向。气缸驱动连杆92,从而带动横梁99和导向杆94做升降运动,导向杆94与外密封门1/内密封门3连接从而实现外密封门1/内密封门3的升降运动。As shown in FIG. 2, the outer sealed door 1 and the inner sealed door 3 respectively open and close the box inlet 6 and box outlet 7 by lifting movement, and the outer sealed door 1 and the inner sealed door 3 They all move up and down through a first lifting drive assembly, which includes a telescopic cylinder 9, a connecting rod 92, a cross beam 99, and a guide rod 94. The telescopic cylinder 9 is one of a hydraulic cylinder, a cylinder, or an electric cylinder In this embodiment, the preferred telescopic cylinder 9 is a cylinder. The telescopic cylinder 9 is disposed outside the upper surface of the box body 21, the piston rod 91 on the telescopic cylinder 9 is vertically disposed, and the piston rod 91 on the telescopic cylinder 9 is along the In the height direction, the piston rod 91 and one end of the connecting rod 92 are connected by screws, and the other end of the connecting rod 92 is fixedly connected to the crossbeam 99 by screws, and the crossbeam 99 and the box body The upper surface of the main body 21 is parallel to each other, and the bottom surface of the beam 99 is fixedly connected with two guide rods 94 distributed symmetrically along the center of the beam 99, the guide rod 94 and the beam 99 are perpendicular to each other, the guide rod 94 and the The upper end faces of the outer seal door 1/inner seal door 3 are connected. The connecting rod 92 is fixedly connected at an intermediate position of the beam 99, and the beam 99 is parallel to the upper surface of the box body 21 along the width direction of the box body 21. The direction along the box inlet 6 to the box outlet 7 is the longitudinal direction, and the direction perpendicular to the longitudinal direction and horizontal to the horizontal plane is the width direction. The cylinder drives the connecting rod 92 to drive the beam 99 and the guide rod 94 to move up and down. The guide rod 94 is connected to the outer seal door 1/inner seal door 3 to realize the up and down movement of the outer seal door 1/inner seal door 3.
所述箱体出口7上方设置内门架结构95,所述内门架结构95包括四个侧壁96和一个顶壁97,所述顶壁97设置在所述侧壁96的上方,每相邻两个侧壁96之间的夹角为直角,所述内门架结构95封闭所述箱体出口7与所述前窑窑口8对接位置的接口,所述顶壁97的尺寸大于所述内密封门3的横截面的尺寸,所述内密封门3在上升时收纳于所述内门架结构95中。所述伸缩缸9设置在所述内门架结构95的一侧,且与所述内门架结构95互相平行。内门架结构95可以在内密封门3做升降运动时防止气流进入箱体主体21和窑炉4中。An inner gantry structure 95 is provided above the box outlet 7, and the inner gantry structure 95 includes four side walls 96 and a top wall 97, and the top wall 97 is provided above the side wall 96, each phase The included angle between two adjacent side walls 96 is a right angle. The inner gantry structure 95 closes the interface of the docking position of the box outlet 7 and the front kiln mouth 8, and the size of the top wall 97 is larger than The size of the cross section of the inner seal door 3, the inner seal door 3 is housed in the inner door frame structure 95 when it is raised. The telescopic cylinder 9 is disposed on one side of the inner gantry structure 95 and is parallel to the inner gantry structure 95. The inner door frame structure 95 can prevent the airflow from entering the box body 21 and the kiln 4 when the inner sealing door 3 is moved up and down.
所述箱体入口6上方设置外门架结构98,所述外门架结构98包括至少三个侧壁96和一个顶壁97,所述外密封门1在上升时收纳于所述外门架结构98中。本实施例优选的,所述外门架结构98包括一个侧壁96和一个顶壁97,所述顶壁97设置在所述侧壁96的上方,侧壁96和顶壁97之间的夹角为直角,侧壁96和顶壁97之间还设置两个互相平行的斜壁981用于支撑所述侧壁96和顶壁97。An outer gantry structure 98 is provided above the box entrance 6. The outer gantry structure 98 includes at least three side walls 96 and a top wall 97. The outer sealed door 1 is housed in the outer gantry when ascending Structure 98. Preferably in this embodiment, the outer gantry structure 98 includes a side wall 96 and a top wall 97, the top wall 97 is disposed above the side wall 96, and the clamp between the side wall 96 and the top wall 97 The angle is right angle, and two inclined walls 981 parallel to each other are provided between the side wall 96 and the top wall 97 to support the side wall 96 and the top wall 97.
在内门架结构95和外门架结构98的顶壁97上均设置通孔和密封槽,密封槽设置在通孔的上方,密封槽的直径大于通孔的直径,在密封槽中设置密封圈,密封槽上方设置导向套941,导向套941包括导向底座和导向筒,导向筒设置在导向底座上方,导向底座封闭密封槽,且导向底座的两端通过螺钉与密封圈和密封槽底部固定连接,导向杆94穿过所述导向套941和通孔与外密封门1/内密封门3连接。导向套941配合密封圈在导向杆94运动过程中起到密封作用,减小气流从通孔进入箱体主体21中。Through holes and sealing grooves are provided on the top wall 97 of the inner gantry structure 95 and the outer gantry structure 98. The sealing groove is provided above the through hole. The diameter of the sealing groove is larger than the diameter of the through hole. A seal is provided in the sealing groove A guide sleeve 941 is provided above the sealing groove. The guide sleeve 941 includes a guide base and a guide cylinder. The guide cylinder is provided above the guide base. The guide base closes the seal groove, and both ends of the guide base are fixed to the seal ring and the bottom of the seal groove by screws To connect, the guide rod 94 passes through the guide sleeve 941 and the through hole and is connected to the outer seal door 1/inner seal door 3. The guide sleeve 941 cooperates with the sealing ring to play a sealing role during the movement of the guide rod 94, reducing the air flow from the through hole into the box body 21.
所述箱体主体21的底部铺设输送辊5,所述输送辊5上放置存储粉体的容腔41,所述容腔41通过打开后的所述箱体入口6进入所述箱体主体21中,并通过所述输送辊5从打开后的所述箱体出口7进入所述前窑窑口8中。所述外密封门1和所述内密封门3至少有一扇门是关闭状态。A conveying roller 5 is laid on the bottom of the box body 21, and a container 41 for storing powder is placed on the conveyor roller 5, and the container 41 enters the box body 21 through the opened box inlet 6 And enter the front kiln 8 through the conveying roller 5 from the opened box outlet 7 after opening. At least one door of the outer sealed door 1 and the inner sealed door 3 is closed.
本发明提供的过渡箱体2在陶瓷生产过程中可以防止容腔41进入窑炉4时由于空气对流产生扬粉,通过在窑炉4的前窑窑口8前方设置过渡箱体2,并通过过渡箱体2两端的外密封门1和内密封门3封闭前窑窑口8,外密封门1和内密封门3通过升降驱动组件或水平驱动组件做升降运动或水平运动,外密封门1和内密封门3通过升降或水平移动来开合箱体入口6和箱体出口7,箱体出口7和窑炉4的前窑窑口8对接,内密封门3通过移动也可以封闭前窑窑口8,在外密封门1和内密封门3移动过程中,外密封门1和内密封门3至少有一扇门是关闭状态,这样可以通过过渡箱体2将窑炉4的前窑窑口8和外界环境隔离,当外密封门1打开时,内密封门3将箱体出口7和前窑窑口8封闭,存储粉体的容腔41可以进入过渡箱体2中,当外密封门1箱体主体21入口时,内密封门3打开,箱体出口7和前窑窑口8呈打开状态,存储粉体的容腔41依次通过箱体出口7和前窑窑口8进入窑炉4的前窑中,如此循环可以隔离外部空气并减小气流,同时原料能够正常送入。设置在箱体主体21上的内门架结构95可以完全箱体主体21出口和前窑窑口8对接的位置,内密封门3在做升降运动时可以收纳于内门架结构95中,防止外界气流从箱体出口7和前窑窑口8的接口处流入将粉体扬起。The transition box 2 provided by the present invention can prevent the powder generated due to air convection when the cavity 41 enters the kiln 4 during the ceramic production process. By setting the transition box 2 in front of the front kiln 8 of the kiln 4 and passing The outer seal door 1 and the inner seal door 3 at both ends of the transition box 2 close the front kiln mouth 8, the outer seal door 1 and the inner seal door 3 move up and down or horizontally through the lifting drive assembly or the horizontal drive assembly, and the outer seal door 1 Open and close the box inlet 6 and box outlet 7 with the inner seal door 3 by lifting or horizontal movement. The box outlet 7 is docked with the front kiln port 8 of the kiln 4. The inner seal door 3 can also close the front kiln by moving Kiln 8, during the movement of the outer sealed door 1 and the inner sealed door 3, at least one door of the outer sealed door 1 and the inner sealed door 3 is closed, so that the front kiln of the kiln 4 can be transferred through the transition box 2 8 is isolated from the outside environment, when the outer sealing door 1 is opened, the inner sealing door 3 closes the box outlet 7 and the front kiln mouth 8, the powder storage cavity 41 can enter the transition box 2, when the outer sealing door 1 At the entrance of the box body 21, the inner sealing door 3 is opened, the box outlet 7 and the front kiln mouth 8 are in an open state, and the powder storage cavity 41 enters the kiln through the box outlet 7 and the front kiln mouth 8 in turn In the front kiln of 4, the circulation can isolate the outside air and reduce the airflow, and the raw materials can be fed normally. The inner gantry structure 95 provided on the box body 21 can be in a position where the outlet of the box body 21 and the front kiln mouth 8 are docked. The inner sealed door 3 can be accommodated in the inner door frame structure 95 during the lifting movement to prevent The external airflow flows in from the interface of the box outlet 7 and the front kiln mouth 8 to lift the powder.
实施例2Example 2
该实施例仅描述与上述实施例的不同之处,其余技术特征与上述实施例相同。在本实施例中,所述活塞杆91与所述连杆92的一端通过铰接件和滑槽连接,所述滑槽设置所述连杆92的一端,所述铰接件的一端与所述活塞杆91的一端铰接,所述铰接件的一端设置与滑槽配合连接的滑块。This embodiment only describes the differences from the above embodiment, and the remaining technical features are the same as the above embodiment. In this embodiment, one end of the piston rod 91 and the connecting rod 92 are connected to each other through a hinge and a slide groove, the slide groove is provided with one end of the connecting rod 92, and one end of the hinge is connected to the piston One end of the rod 91 is hinged, and one end of the hinged member is provided with a slider that is cooperatively connected with the slide groove.
实施例3Example 3
该实施例仅描述与上述实施例的不同之处,其余技术特征与上述实施例相同。在本实施例中,所述外门架结构98包括四个侧壁96和一个顶壁97,所述顶壁97设置在所述侧壁96的上方,每相邻两个侧壁96之间的夹角为直角,所述外密封门1在上升时收纳于所述外门架结构98中。This embodiment only describes the differences from the above embodiment, and the remaining technical features are the same as the above embodiment. In this embodiment, the outer gantry structure 98 includes four side walls 96 and a top wall 97, the top wall 97 is disposed above the side wall 96, between each adjacent two side walls 96 The included angle is a right angle, and the outer sealed door 1 is stored in the outer door frame structure 98 when it is raised.
实施例4Example 4
如图3和4所示,该实施例仅描述与上述实施例的不同之处,其余技术特征与上述实施例相同。在本实施例中,所述外密封门1和所述内密封门3通过升降运动分别开合所述箱体入口6和箱体出口7,所述外密封门1和所述内密封门3均通过第二升降驱动组件做升降运动,所述第二升降驱动组件包括伸缩缸9、横梁99和导向杆94,在所述内门架结构95和所述外门架结构98顶壁97的外侧各设置一个所述第二升降驱动组件,伸缩杆设置在所述内门架结构95和所述外门架结构98顶壁97的外侧,所述伸缩缸9上的活塞杆91竖直设置,所述伸缩缸9上的活塞杆91沿所述箱体主体21的高度方向做升降运动,所述活塞杆91与所述横梁99的中间位置连接,所述横梁99上连接至少两根沿横梁99中心对称分布的导向杆94,所述导向杆94与所述横梁99互相垂直,所述横梁99沿所述箱体主体21的宽度方向与所述箱体主体21的上表面互相平行,所述导向杆94穿过所述顶壁97与所述外密封门1/内密封门3的上端面通过螺钉连接。As shown in FIGS. 3 and 4, this embodiment only describes the differences from the above embodiment, and the remaining technical features are the same as the above embodiment. In this embodiment, the outer seal door 1 and the inner seal door 3 open and close the box inlet 6 and box outlet 7 respectively by lifting movement, the outer seal door 1 and the inner seal door 3 Both perform lifting movement through a second lifting drive assembly, the second lifting drive assembly includes a telescopic cylinder 9, a cross beam 99 and a guide rod 94, on the top wall 97 of the inner gantry structure 95 and the outer gantry structure 98 The second lifting drive assembly is provided on each outer side, the telescopic rod is provided on the outer side of the top wall 97 of the inner gantry structure 95 and the outer gantry structure 98, and the piston rod 91 on the telescopic cylinder 9 is vertically arranged , The piston rod 91 on the telescopic cylinder 9 moves up and down along the height direction of the box body 21, the piston rod 91 is connected to the middle position of the beam 99, and at least two edges are connected to the beam 99 A guide bar 94 symmetrically distributed in the center of the beam 99, the guide rod 94 and the beam 99 are perpendicular to each other, and the beam 99 is parallel to the upper surface of the box body 21 along the width direction of the box body 21, The guide rod 94 passes through the top wall 97 and is connected to the upper end surface of the outer seal door 1 /inner seal door 3 by screws.
实施例5Example 5
该实施例仅描述与上述实施例的不同之处,其余技术特征与上述实施例相同。在本实施例中,在在内门架结构95和外门架结构98的顶壁97上设置通孔,在通孔上方设置导向套941,导向套941包括导向底座和导向筒,导向筒设置在导向底座上方,导向筒的孔径与通孔孔径相同,导向底座的两端通过螺钉与顶壁97的上表面连接,导向杆94穿过所述导向筒和通孔与外密封门1/内密封门3连接。导向套941在导向杆94运动过程中起到密封作用,减小气流从通孔进入箱体主体21中。This embodiment only describes the differences from the above embodiment, and the remaining technical features are the same as the above embodiment. In this embodiment, a through hole is provided on the top wall 97 of the inner gantry structure 95 and the outer gantry structure 98, and a guide sleeve 941 is provided above the through hole. The guide sleeve 941 includes a guide base and a guide tube. The guide tube is provided Above the guide base, the diameter of the guide cylinder is the same as that of the through hole. Both ends of the guide base are connected to the upper surface of the top wall 97 by screws. The guide rod 94 passes through the guide cylinder and the through hole and the outer seal door 1/inner The sealed door 3 is connected. The guide sleeve 941 plays a sealing role during the movement of the guide rod 94, which reduces the air flow from the through hole into the box body 21.
实施例6Example 6
该实施例仅描述与上述实施例的不同之处,其余技术特征与上述实施例相同。在本实施例中,所述外密封门1和所述内密封门3通过水平运动分别开合所述箱体入口6和箱体出口7,所述外密封门1和所述内密封门3均通过水平驱动组件做水平运动;所述水平驱动 组件包括伸缩缸9、纵梁和导向杆94,所述伸缩缸9水平设置,所述伸缩缸9上的活塞杆91沿所述箱体主体21的宽度方向做伸缩运动,所述活塞杆91与所述导向杆94的一侧连接,所述导向杆94沿所述箱体主体21的高度方向竖直设置,所述导向杆94沿高度方向的上下两端均分别连接所述纵梁的一端,所述纵梁的另一端连接所述内密封门3/外密封门1。This embodiment only describes the differences from the above embodiment, and the remaining technical features are the same as the above embodiment. In this embodiment, the outer sealed door 1 and the inner sealed door 3 open and close the box inlet 6 and box outlet 7 by horizontal movement, respectively, the outer sealed door 1 and the inner sealed door 3 The horizontal drive assembly is used for horizontal movement; the horizontal drive assembly includes a telescopic cylinder 9, a longitudinal beam and a guide rod 94, the telescopic cylinder 9 is arranged horizontally, and the piston rod 91 on the telescopic cylinder 9 is along the box body 21 extends and contracts in the width direction, the piston rod 91 is connected to one side of the guide rod 94, the guide rod 94 is vertically arranged along the height direction of the box body 21, and the guide rod 94 is along the height The upper and lower ends of the direction are respectively connected to one end of the longitudinal beam, and the other end of the longitudinal beam is connected to the inner sealed door 3/outer sealed door 1.
实施例7Example 7
该实施例仅描述与上述实施例的不同之处,其余技术特征与上述实施例相同。在本实施例中,所述外门架结构98包括三个侧壁96和一个顶壁97,其中一个侧壁96位于两个互相平行的侧壁96之间。This embodiment only describes the differences from the above embodiment, and the remaining technical features are the same as the above embodiment. In this embodiment, the outer gantry structure 98 includes three side walls 96 and a top wall 97, where one side wall 96 is located between two side walls 96 that are parallel to each other.
实施例8Example 8
该实施例仅描述与上述实施例的不同之处,其余技术特征与上述实施例相同。在本实施例中,所述内密封门3设置在所述箱体入口6和箱体出口7之间的腔体开口上,所述腔体开口设置在所述箱体主体21上,所述内密封门3通在腔体开口中移动来开合所述箱体主体21的腔体。在所述箱体入口6和箱体出口7之间的箱体主体21顶壁上设置所述腔体开口,所述内密封门3在所述腔体开口中做升降运动,所述箱体出口7与所述前窑窑口的对接处的外圈进行密封封闭。所述内密封门3在腔体开口中移动时可以将箱体主体21的腔体分割成两部分,外密封门1封闭箱体入口时,内密封门3打开,箱体主体21的腔体由箱体入口6至箱体出口7处于打通状态;外密封门1未封闭箱体入口6时,内密封门3关闭,箱体主体21的腔体的前半部分与后半部分通过内密封门3隔开,防止外界气流进入箱体主体21后半部分。This embodiment only describes the differences from the above embodiment, and the remaining technical features are the same as the above embodiment. In this embodiment, the inner seal door 3 is provided on the cavity opening between the box inlet 6 and the box outlet 7, the cavity opening is provided on the box body 21, the The inner seal door 3 moves in the cavity opening to open and close the cavity of the box body 21. The cavity opening is provided on the top wall of the box body 21 between the box inlet 6 and the box outlet 7, and the inner seal door 3 moves up and down in the cavity opening, the box The outlet 7 is sealed with the outer ring at the joint of the front kiln mouth. When the inner sealing door 3 moves in the opening of the cavity, the cavity of the box body 21 can be divided into two parts. When the outer sealing door 1 closes the entrance of the box, the inner sealing door 3 is opened, and the cavity of the box body 21 is formed by The box inlet 6 to the box outlet 7 are in the open state; when the outer seal door 1 does not close the box inlet 6, the inner seal door 3 is closed, and the front half and the back half of the cavity of the box body 21 pass through the inner seal door 3 Separated to prevent external airflow from entering the rear half of the box body 21.
实施例9Example 9
该实施例仅描述与上述实施例的不同之处,其余技术特征与上述实施例相同。在本实施例中,在所述箱体入口6和箱体出口7之间的箱体主体21侧壁上设置所述腔体开口,所述内密封门3在所述腔体开口中做水平运动。所述外密封门1和所述内密封门3通过水平运动分别开合所述箱体入口6和腔体开口,所述外密封门1和所述内密封门3均通过水平驱动组件做水平运动;所述水平驱动组件包括伸缩缸9、纵梁和导向杆94,所述伸缩缸9水平设置,所述伸缩缸9上的活塞杆91沿所述箱体主体21的宽度方向做伸缩运动,所述活塞杆91与所述导向杆94的一侧连接,所述导向杆94沿所述箱体主体21的高度方向竖直设置,所述导向杆94沿高度方向的上下两端均分别连接所述纵梁的一端,所述纵梁的另一端连接所述内密封门3/外密封门1。This embodiment only describes the differences from the above embodiment, and the remaining technical features are the same as the above embodiment. In this embodiment, the cavity opening is provided on the side wall of the box body 21 between the box inlet 6 and the box outlet 7, and the inner seal door 3 is horizontal in the cavity opening movement. The outer seal door 1 and the inner seal door 3 respectively open and close the box entrance 6 and the cavity opening by horizontal movement, and the outer seal door 1 and the inner seal door 3 are horizontal by a horizontal drive assembly The horizontal drive assembly includes a telescopic cylinder 9, a longitudinal beam and a guide rod 94, the telescopic cylinder 9 is horizontally arranged, and the piston rod 91 on the telescopic cylinder 9 performs a telescopic movement along the width direction of the box body 21 , The piston rod 91 is connected to one side of the guide rod 94, the guide rod 94 is vertically arranged along the height direction of the box body 21, and the upper and lower ends of the guide rod 94 along the height direction are respectively One end of the longitudinal beam is connected, and the other end of the longitudinal beam is connected to the inner sealed door 3/outer sealed door 1.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对发明构成任何限制。According to the disclosure and teaching of the above description, those skilled in the art to which the present invention belongs can also make changes and modifications to the above-mentioned embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the invention.

Claims (10)

  1. 一种防进窑扬粉的过渡箱体,所述过渡箱体设置在窑炉的前窑窑口前方并与所述前窑窑口连接,其特征在于,所述过渡箱体包括箱体主体和设置在所述箱体主体上的密封门,所述箱体主体为两端开口的腔体结构,所述箱体主体的两端分别设置箱体入口和箱体出口,所述箱体出口与所述前窑窑口对接;A transition box for preventing powder from entering the kiln. The transition box is arranged in front of the front kiln mouth of the kiln and connected to the front kiln mouth. The characteristic is that the transition box includes a box body And a sealed door provided on the box body, the box body is a cavity structure with open ends, the box body inlet and box body outlet are respectively provided at both ends of the box body, and the box body outlet Docking with the front kiln mouth;
    所述密封门包括外密封门和内密封门,所述外密封门通过移动开合封闭所述箱体入口,所述内密封门设置在所述箱体出口与所述前窑窑口对接的位置、或设置在所述箱体入口和箱体出口之间的腔体开口上,所述腔体开口设置在所述箱体主体上,所述内密封门通过移动开合所述箱体出口或在腔体开口中移动开合所述箱体主体的腔体。The sealed door includes an outer sealed door and an inner sealed door. The outer sealed door closes the box entrance by moving and opening and closing, and the inner seal door is provided at the box exit and the front kiln entrance butt A position or a cavity opening provided between the box inlet and the box outlet, the cavity opening is provided on the box body, and the inner seal door moves to open and close the box outlet Or move and open and close the cavity of the box body in the cavity opening.
  2. 根据权利要求1所述的一种防进窑扬粉的过渡箱体,其特征在于,在所述箱体入口和箱体出口之间的箱体主体顶壁上设置所述腔体开口,所述内密封门在所述腔体开口中做升降运动,所述箱体出口与所述前窑窑口的对接处的外圈进行密封封闭。The transition box for preventing powder from entering the kiln according to claim 1, characterized in that the cavity opening is provided on the top wall of the box body between the box inlet and the box outlet, so The inner sealing door performs an ascending and descending movement in the opening of the cavity, and the outer ring of the junction of the outlet of the box body and the front kiln is sealed and sealed.
  3. 根据权利要求1所述的一种防进窑扬粉的过渡箱体,其特征在于,所述外密封门和内密封门通过第一升降驱动组件做升降运动;所述第一升降驱动组件包括伸缩缸、连杆、横梁和导向杆,所述伸缩缸设置在所述箱体主体上表面的外侧,所述伸缩缸上的活塞杆竖直设置,所述伸缩缸上的活塞杆沿所述箱体主体的高度方向做升降运动,所述活塞杆与所述连杆的一端连接,所述连杆的另一端与所述横梁固定连接,所述横梁与所述箱体主体的上表面互相平行,所述横梁的底面连接两根沿横梁中心对称分布的导向杆,所述导向杆与所述横梁互相垂直,所述导向杆与所述外密封门/内密封门的上端面连接。The transition box for preventing powder from entering the kiln according to claim 1, wherein the outer sealing door and the inner sealing door are moved by a first lifting drive assembly; the first lifting drive assembly includes A telescopic cylinder, a connecting rod, a beam, and a guide rod, the telescopic cylinder is disposed outside the upper surface of the box body, the piston rod on the telescopic cylinder is vertically disposed, and the piston rod on the telescopic cylinder extends along the The height direction of the box body moves up and down, the piston rod is connected to one end of the connecting rod, the other end of the connecting rod is fixedly connected to the beam, the beam and the upper surface of the box body are mutually connected Parallel, the bottom surface of the beam is connected with two guide rods symmetrically distributed along the center of the beam, the guide rod and the beam are perpendicular to each other, and the guide rod is connected with the upper end surface of the outer seal door/inner seal door.
  4. 根据权利要求3所述的一种防进窑扬粉的过渡箱体,其特征在于,所述连杆固定连接在所述横梁的中间位置,所述横梁沿所述箱体主体的宽度方向与所述箱体主体的上表面互相平行。The transition box for preventing powder from entering the kiln according to claim 3, wherein the connecting rod is fixedly connected at the middle position of the beam, and the beam is along the width of the box body The upper surfaces of the box body are parallel to each other.
  5. 根据权利要求1所述的一种防进窑扬粉的过渡箱体,其特征在于,所述箱体出口或腔体开口上方设置内门架结构,所述内门架结构包括四个侧壁和一个顶壁,所述顶壁设置在所述侧壁的上方,每相邻两个侧壁之间的夹角为直角;所述顶壁的尺寸大于所述内密封门的横截面的尺寸,所述内密封门在上升时收纳于所述内门架结构中;A transitional box body for preventing powder from entering a kiln according to claim 1, wherein an inner door frame structure is provided above the box body outlet or cavity opening, and the inner door frame structure includes four side walls And a top wall, the top wall is disposed above the side wall, and the angle between each adjacent two side walls is a right angle; the size of the top wall is larger than the cross-sectional size of the inner seal door , The inner sealed door is housed in the inner door frame structure when rising;
    所述内门架结构设置在所述箱体出口上方时封闭所述内门架结构封闭所述箱体出口与所述前窑窑口对接位置的开口;When the inner portal structure is provided above the box outlet, the inner portal structure closes the opening at the docking position of the box outlet and the front kiln mouth;
    所述内门架结构设置在所述腔体开口上方时封闭所述腔体开口。When the inner portal structure is disposed above the cavity opening, the cavity opening is closed.
  6. 根据权利要求5所述的一种防进窑扬粉的过渡箱体,其特征在于,所述箱体入口上方设置外门架结构,所述外门架结构包括至少一个侧壁和一个顶壁,所述外密封门在上升时收纳于所述外门架结构中。The transition box for preventing powder from entering the kiln according to claim 5, wherein an outer portal structure is provided above the entrance of the box, and the outer portal structure includes at least one side wall and a top wall , The outer sealed door is stored in the outer door frame structure when ascending.
  7. 根据权利要求6所述的一种防进窑扬粉的过渡箱体,其特征在于,所述外密封门和内密封门通过第二升降驱动组件做升降运动;所述第二升降驱动组件包括伸缩缸、横梁和导向杆,所述伸缩缸设置在所述内门架结构和所述外门架结构顶壁的外侧,所述伸缩缸上的活塞杆竖直设置,所述伸缩缸上的活塞杆沿所述箱体主体的高度方向做升降运动,所述活塞杆与所述横梁的中间位置连接,所述横梁上连接至少两根沿横梁中心对称分布的导向杆,所述导向杆与所述横梁互相垂直,所述横梁沿所述箱体主体的宽度方向与所述箱体主体的上表面互相平行,所述导向杆穿过所述顶壁与所述密封门的上端面连接。A transition box for preventing powder from entering a kiln according to claim 6, wherein the outer sealing door and the inner sealing door are moved by a second lifting drive assembly; the second lifting drive assembly includes A telescopic cylinder, a beam and a guide rod, the telescopic cylinder is arranged outside the top wall of the inner gantry structure and the outer gantry structure, the piston rod on the telescopic cylinder is arranged vertically, and the The piston rod moves up and down along the height direction of the box body. The piston rod is connected to the middle position of the beam. At least two guide rods symmetrically distributed along the center of the beam are connected to the beam. The beams are perpendicular to each other. The beams are parallel to the upper surface of the box body in the width direction of the box body. The guide bar passes through the top wall and is connected to the upper end surface of the sealing door.
  8. 根据权利要求1所述的一种防进窑扬粉的过渡箱体,其特征在于,在所述箱体入口和箱体出口之间的箱体主体侧壁上设置所述腔体开口,所述内密封门在所述腔体开口中做水平运动。The transition box for preventing powder from entering the kiln according to claim 1, characterized in that the cavity opening is provided on the side wall of the box body between the box inlet and the box outlet, so The inner seal door moves horizontally in the cavity opening.
  9. 根据权利要求8所述的一种防进窑扬粉的过渡箱体,其特征在于,所述内密封门和外密封门通过水平驱动组件做水平运动;所述水平驱动组件包括伸缩缸、纵梁和导向杆,所述伸缩缸水平设置,所述伸缩缸上的活塞杆沿所述箱体主体的宽度方向做伸缩运动,所述活塞杆与所述纵梁的一侧连接,所述纵梁沿所述箱体主体的高度方向竖直设置,所述纵梁沿高度方向的上下两端均分别连接所述导向杆的一端,所述导向杆的的另一端连接所述内密封门/外密封门。The transition box for preventing powder from entering the kiln according to claim 8, characterized in that the inner seal door and the outer seal door are horizontally moved by a horizontal drive assembly; the horizontal drive assembly includes a telescopic cylinder and a longitudinal A beam and a guide rod, the telescopic cylinder is arranged horizontally, the piston rod on the telescopic cylinder performs a telescopic movement along the width direction of the box body, the piston rod is connected to one side of the longitudinal beam, the longitudinal The beam is vertically arranged along the height direction of the box body, the upper and lower ends of the longitudinal beam along the height direction are respectively connected to one end of the guide rod, and the other end of the guide rod is connected to the inner seal door/ Externally sealed door.
  10. 根据权利要求1所述的一种防进窑扬粉的过渡箱体,其特征在于,所述外密封门和所述内密封门至少有一扇门是关闭状态。The transition box for preventing powder from entering a kiln according to claim 1, wherein at least one door of the outer sealed door and the inner sealed door is closed.
PCT/CN2019/097670 2018-12-26 2019-07-25 Transition box body for preventing powder from entering kiln WO2020134058A1 (en)

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CN201811602006.0A CN109737740A (en) 2018-12-26 2018-12-26 A kind of transition cabinet prevented into kiln powder spreading
CN201811602006.0 2018-12-26

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CN109737740A (en) * 2018-12-26 2019-05-10 广东科达洁能股份有限公司 A kind of transition cabinet prevented into kiln powder spreading

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CN206321046U (en) * 2016-12-22 2017-07-11 湖南金炉科技有限责任公司 A kind of roller kilns
CN108641734A (en) * 2018-06-06 2018-10-12 陈学锋 Subregion continuous tunnel kiln retort
CN108870958A (en) * 2018-07-15 2018-11-23 黄冈市华窑中洲窑炉有限公司 Hot air circulation heat accumulation type radiant tube heating sealing roller way kiln
CN109737740A (en) * 2018-12-26 2019-05-10 广东科达洁能股份有限公司 A kind of transition cabinet prevented into kiln powder spreading
CN209386785U (en) * 2018-12-26 2019-09-13 广东科达洁能股份有限公司 A kind of transition cabinet prevented into kiln powder spreading

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