WO2020128986A1 - Multifunctional control system for use in a tipper vehicle - Google Patents

Multifunctional control system for use in a tipper vehicle Download PDF

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Publication number
WO2020128986A1
WO2020128986A1 PCT/IB2019/061159 IB2019061159W WO2020128986A1 WO 2020128986 A1 WO2020128986 A1 WO 2020128986A1 IB 2019061159 W IB2019061159 W IB 2019061159W WO 2020128986 A1 WO2020128986 A1 WO 2020128986A1
Authority
WO
WIPO (PCT)
Prior art keywords
walls
pins
bar
sensors
operator
Prior art date
Application number
PCT/IB2019/061159
Other languages
French (fr)
Inventor
Andrea MESCHIARI
Original Assignee
Italauto Car - Societa' A Responsabilita' Limitata
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Italauto Car - Societa' A Responsabilita' Limitata filed Critical Italauto Car - Societa' A Responsabilita' Limitata
Priority to EP19880928.7A priority Critical patent/EP3833570B1/en
Publication of WO2020128986A1 publication Critical patent/WO2020128986A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/04Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
    • B60P1/16Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element actuated by fluid-operated mechanisms
    • B60P1/167Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element actuated by fluid-operated mechanisms three side tipping movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/04Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
    • B60P1/26Means for controlling movement of tailboards or sideboards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/56Fittings damping bouncing force in truck collisions, e.g. bumpers; Arrangements on high-riding vehicles, e.g. lorries, for preventing vehicles or objects from running thereunder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/04Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element

Definitions

  • the present invention finds application in the field of transport vehicles and particularly relates to a control system for a tipper body of a transport vehicle.
  • the invention also relates to the method of operation and use of the aforementioned system.
  • Tipper vehicles are known to generally have a support frame, a subframe removably mounted to the frame with at least one front cross member and a rear cross member, and a fluid-dynamic cylinder for lifting the tipper body.
  • the latter is connected to the subframe by means of support means substantially at the four corners of the body, to be tipped on both sides and also about the rear edge.
  • Each support location has two mutually engageable support and lock members, namely a convex member which is fixed to the frame and extends in cantilever fashion thereby forming a spherical head supported by a shank, and a substantially inverted cup-shaped concave member, which is fixed to the bottom surface of the floor of the body and is designed to accommodate the spherical head by receiving it therein for complete support.
  • each support means comprises a pin for selectively locking each convex member with respect to a corresponding concave member and prevent separation thereof.
  • the two-way actuation of each pin is ensured by a double-acting actuator, of pneumatic, electric, oil-hydraulic or electro-hydraulic type.
  • Both the spherical head and the inverted-cup seat have respective through holes, which are mutually aligned when the body is in its normal horizontal position, and receive locking pins.
  • the driver actuates the pin actuators on the side opposite to the tipping side and the body-lifting cylinder toward the selected side.
  • the international application WO2018/055565 discloses a system for controlled tipping of a tipper body of a truck which comprises an electronic control unit and a plurality of position sensors.
  • control unit In this known system the electrical connections between the control unit and the pin actuators and the cylinder are integrally arranged on the subframe.
  • the control unit is also provided with an operator interface which consists of a terminal connected to the sensors and configured to allow the actuation of the lift cylinder, only when two of the pins are in the locked position, according to the tipping side.
  • a further drawback is that the operator is not informed of any hazard situations caused by failed engagement of the pins, of the fully lowered position of the body, and of the operating position of the underrun protection bar.
  • the technical problem addressed by the present invention is to control and monitor the operation of the various components of the system that are designed to cause the tipper body to be tipped under safe conditions and in compliance with relevant national and international standards.
  • the object of the present invention is to obviate the above drawback, by providing a system and a method for controlled and automatic tipping of a tipper body of a transport vehicle under safe conditions.
  • a further object of the present invention is to provide a system as described above that can ensure that safety of the operator or persons in the surrounding areas is unaffected.
  • Another object of the present invention is to provide a system as described above that is very simple and easy to operate.
  • Yet another object of the present invention is to provide a system as described above that ensures safe operating conditions of the body even when the vehicle moves.
  • a multifunctional control system as defined in claim 1 for use with a transport vehicle of the type comprising a frame, a subframe, a tipper body with a plurality of walls and connected to the subframe by means of a plurality of spherical supports that are adapted to be selectively locked by pins, a lift cylinder for lifting the body, an emergency brake, a power takeoff and a movable underrun protection bar.
  • the multifunctional control system comprises a plurality of first, second, third and fourth sensors respectively, for detecting the position of the walls, the position of the pins, the position of the cylinder, the operation of the brake, the engagement of the power takeoff and the position of the underrun protection bar. Furthermore, the system comprises a central control unit with the sensors operably connected thereto and a control terminal connected to the control unit, and adapted to be operated by operators.
  • control terminal is an electronic device of table type having a touch-operated graphical interface, which is configured to select the tasks of opening the walls, tipping the body and positioning the underrun protection bar only when the power takeoff is engaged.
  • the system comprises a speed limiter and/or an acoustic or visual alert device, which are configured to be automatically operated to reduce the rotation speed of the engine and/or warn the operator about anomalies and hazard conditions if the body remains in the lifted state and at least one wall remains in the open position.
  • the system can control the tipping movement of the tipper body under safe and protected conditions for the operator and the persons in the surrounding areas, while ensuring a very simple and easy operation.
  • the electronic device is connected to the control unit via a cable or wireless communication means for the control terminal to report proper or wrong operation of the cylinder and actuators, position of the body, automatic or manual triggering of the speed limiter and the acoustic and/or visual alert devices, and for the system to be stopped under emergency and hazard conditions.
  • the system comprises first and second actuators for actuating the walls and the locking pins and respective first and second sensors also connected to the control unit.
  • the control terminal is configured to control the first and second actuators and detect the signals of the first and second sensors via the graphical interface.
  • the system comprises third actuators and respective third sensors connected to the central control unit for driving the lift cylinder, detecting the operation of the emergency brake and detecting the engagement of the power takeoff.
  • the control terminal is configured to move the underrun protection bar between a lowered “driving” position, and a raised “field” position, by means of at least one fourth actuator and its respective fourth sensor.
  • the central control unit is configured to control the actuation of the lift cylinder, only with the underrun protection bar is in the“field” position, with the power takeoff engaged.
  • the control terminal may be configured to lock the operation of the system and report an emergency condition for the walls, the cylinder, the bar and the power takeoff.
  • control unit is configured to use an appropriate software and a control terminal to report additional functions of apparatus and accessories of the vehicle, such as a sunroof of the tipper body, a control camera, a swiveling headlight, cereal outlets, an electric warning triangle and a balance meter.
  • control unit may be switched off in case of failure and manual management of the devices
  • the system may be installed on any vehicle model, the system is easily installed as a retrofit kit.
  • the invention provides a method of multifunctional control of a tipper vehicle as defined in claim 9.
  • FIG. 1 is a schematic side view of a transport motor vehicle with the multifunctional control system of the invention
  • FIGS. 2 and 3 are schematic top and rear views of the vehicle of Fig. 1 respectively;
  • FIG. 4 is a schematic view of the interior of the cab of the vehicle of Fig. 1 ;
  • FIG. 5 is an image of the control terminal of the system of the invention showing a first page of the graphical interface
  • FIG. 6 is a view of a functional diagram of the system of the invention.
  • FIGS. 7, 8 and 10 are further images of the control terminal of the system of the invention showing second, third and fourth pages of the graphic interface respectively;
  • FIG. 9 is a functional block diagram of the control method using the system of the invention.
  • the vehicle generally designated by numeral 1 , essentially comprises a frame 2 and possibly a subframe 3 having a tipper body 4 connected thereto by means of a plurality of spherical supports 5, located proximate to the corners of the body 4, as shown in FIGS. 1 to 3.
  • the spherical supports 5 essentially comprise a concave member and a convex member, secured to the subframe 3 and the body 4 respectively and designed to be mutually and selectively coupled to allow the body 4 to be tipped on one side A or the other B with respect to the longitudinal axis L of the vehicle 1 and toward the back C of the latter.
  • the latter has at least three openable walls, i.e. two side walls 6 and at least one rear wall 7.
  • Each of the walls 6, 7 is controlled by a respective first actuator 8, 9, preferably but without limitation of hydraulic type.
  • the vehicle 1 comprises an emergency brake 10, directly acting on the wheels to ensure that the vehicle 1 will be stopped both during parking and while the body 4 is being tipped under certain conditions.
  • a power takeoff 1 1 is also provided, which is designed to take power from the engine and drive a hydraulic pump for feeding an oil-hydraulic circuit and/or a compressor 12 for feeding a pneumatic circuit, which are used to operate the various components of the vehicle 1 .
  • the pump and/or the compressor 12 are mounted to the engine and are located under the cab 13 of the vehicle 1 for easy access for maintenance and servicing of their respective circuits.
  • each of the spherical supports 5 has a locking pin 14 associated therewith, which may be actuated by a second actuator 15, which is accommodated in a respective cross member 16 connected to the frame 3 of the vehicle 1 .
  • the structure of the spherical supports 5, the locking pins 14 and the respective actuators 15 may be, for example but without limitation, as described and claimed in the international application WO2018/055565 by the applicant hereof, whose contents are incorporated herein by reference.
  • the vehicle 1 is also equipped with a hydraulic tipping cylinder 17 having a lower end hinged to the frame 2 and the opposite end hinged to the body 4 by means of respective CV joints.
  • a rear underrun protection bar 18 which has two side arms 19 hinged to the frame 2 and pivots between a retracted and raised position, i.e. a“field” position, and an extended position and lowered position, i.e. a“driving” position.
  • the system also comprises a third actuator 20 for driving the cylinder 17, and a fourth actuator 21 for driving the underrun protection bar 18.
  • the control system comprises a central control unit 22 adapted to be accessed by an operator, and a plurality of sensors associated with the aforementioned actuators to detect their limit-stop position.
  • the central control unit 22 may be placed proximate to the cab 13 at the frame 2 or the subframe 3.
  • the system comprises first sensors 23, 24 associated with the first actuators 8, 9 of the side 6 and rear 7 walls of the body 4, to detect the opening or closing state thereof.
  • Second sensors 25 are associated with the locking pins 14 of the spherical supports 5 and their respective second actuators 15, to detect their position with respect to the supports.
  • the third actuator 20, the power takeoff 1 1 , the fourth actuator 21 and the emergency brake 10 have a plurality of third 26, 27, 28 and fourth 29 sensors associated therewith, namely one sensor 26 for detecting the position the lift cylinder 17 and/or the body 4, one sensor 27 associated with the engagement of the power takeoff 1 1 and one sensor 28 associated with the engagement of the brake 10.
  • fourth sensors 29 are configured to detect the position of the underrun protection bar 18 between the lowered“driving” position and the raised“field” position.
  • First sensors 23, 24, second sensors 25, third sensors 26, 27, 28 and fourth sensors 29 are all connected to the central control unit 22 via respective electrical connections.
  • control unit 22 is connected to a control terminal
  • control terminal 30 is an electronic device of the tablet type with a touch-operated graphical interface
  • the system comprises a speed limiter 32 and/or an acoustic or visual alert device 33, which are adapted to be automatically operated to reduce the rotation speed of the engine and/or warn the operator about anomalies and hazard conditions if the body 4 remains in the lifted state and at least one wall 6, 7 remains in the open position.
  • the speed limiter 32 is an electronic device that is designed to interact with the engine, in particular with its injection device, to reduce the flow of fuel into the combustion chambers and limit the rotation speed of the engine.
  • the acoustic and/or visual alert devices 33 may be provided to inform the operator of a possible hazard condition, a possible system malfunction condition and the need to check the position of the body 4 and the walls 6, 7 under the same operating conditions of the speed limiter 32.
  • all the sensors 23-29 and their respective actuators 8, 9, 15, 20, 21 are connected to the control unit 22 and are operable via the touch-operated graphical interface 31 of the control terminal 30.
  • control terminal 30 is connected to the central control unit 22 via a cable 30' or wireless communication means for the touch- operated graphical interface 31 to report the position of the walls 6, 7, the position of the body 4 and the operating condition of the speed limiter 32.
  • control unit 22 which is programmed to automatically actuate the speed limiter 32 if the body 4 remains in the lifted state and at least one of the walls 6, 7 remains in the raised, i.e. open position.
  • the central control unit 22 may be configured to control the actuation of the lift cylinder 17 only when the respective fourth sensor 29 of the underrun protection bar 18 detects the“field” position and the power takeoff 1 1 is engaged.
  • the software is also programmed to use the control terminal 30 to report additional functions of apparatus and accessories of the vehicle 1 , such as a sunroof of the tipper body 4, a control camera, a swiveling headlight, cereal outlets, an electric warning triangle and a balance meter.
  • the vehicle 1 comprises the compressor 12 for delivering pressurized air to the actuators 8, 9, 15, 20, 21 and the central control unit 22 has a series of electrically operated solenoid valves 34-37 connected to the compressor 12.
  • control unit 22 has a series of first electrically operated valves 34 for supplying air to the first actuators 8, 9 of the side 6 and rear 7 walls and a series of second electrically operated valves 35 for supplying air to the second actuators 15 of the locking pins 14 of the spherical supports 5.
  • the central control unit 22 further comprises a third electrically controlled valve 36 for supplying air to the third actuator 20 of the lift cylinder 17 and a fourth electrically controlled valve 37 for supplying air to the fourth actuator 21 of the underrun protection bar 18.
  • the actuators 8, 9, 15, 20, 21 may be of electro- hydraulic type and the central control unit 22 may be directly connected to the actuators 8, 9, 15, 20, 21 .
  • the control unit 22 comprises a electronic part 38 therein, which is preferably composed of first 39 and second 40 relay boards connected via lines 41 , 42 to the electrically operated valves 35, 36 and the electrically operated valves 34, 37, respectively and a sensor control board 43 connected via a line 43' to the sensors 23-29.
  • the graphical interface 31 on the tablet 30 as shown in FIG. 7 has at least one top bar divided into two areas containing a virtual button 44 for operation of the system and a virtual button 45 for engagement of the limiter 32.
  • the field under top bar is divided into four zones containing a first virtual button 46 for management of the walls 6, 7, a second virtual button 47 for management of the pins 14, a third virtual button 48 for management of the cylinder 17 and a fourth virtual button 49 for monitoring and management of the underrun protection bar 18.
  • the second virtual button 47 for management of the pins 14 can be operated by the operator only if the emergency brake 10 is engaged.
  • the first virtual button 46 for management of the walls 6, 7 contains three first virtual sub-buttons 46a, 46b, 46c for selecting the opening side A, B, C of the walls 6, 7, with respective red/green indicators and two second virtual sub-buttons 46d, 46e with respective up/down indicators for actuating the selected walls 6, 7.
  • the second virtual button 47 for management of the pins 14 contains three third virtual sub-buttons 47a, 47b, 47c for selection of the tipping side A, B, C of the body 4.
  • the third virtual button 48 for management of the cylinder 17 contains two fourth virtual sub-buttons 48', 48" for lifting and lowering the body 4 and an indicator light 48"' for indicating the position of the lift cylinder 17.
  • the fourth virtual button 49 contains two fifth virtual sub-buttons 49', 49", which are indicative of the“driving” position and the“field” position of the underrun protection bar 18.
  • the fourth virtual button 49 may be associated with indicators 49'” for indicating the position of the underrun protection bar 18.
  • the first virtual button 46 for management of the walls 6, 7, the third virtual button 48 for management of the cylinder 17 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18 may be operable by the operator only if the power takeoff 1 1 is engaged and are not bound by engaged/non-engaged state of the emergency brake 10.
  • the operator may operate on the virtual button 48 for management of the cylinder 17 only if the underrun protection bar 18 is in the “field” position.
  • a first virtual switch 50’ is provided at the bottom of the graphical interface 31 for switching on/off an external light and a virtual sign 51 showing the caption "Emergency stop” to allow the system of the invention to be shut down in case of malfunction or hazard.
  • selection of the virtual operation button 40 will open a second page, as shown in FIG. 8 for actuation of additional functions, such as movement of the sunroof of the body 4 and other functions that can be freely envisaged by the body manufacturer, such as a camera, an electric warning triangle, a Swiss-type rear board, by suitable programming.
  • additional functions such as movement of the sunroof of the body 4 and other functions that can be freely envisaged by the body manufacturer, such as a camera, an electric warning triangle, a Swiss-type rear board, by suitable programming.
  • FIG. 5 a first emergency page 52 of the graphical interface 31 is show, which is accessed in case of malfunction of the inventive system.
  • the software provides a plurality of alphanumeric codes adapted to identify any specific anomaly reported by the software installed in the central control unit 22 and detected by the first sensors 23, 24, the second sensors 25, the third sensors 26, 27, 28 and the fourth sensors 29.
  • codes beginning with the letter “P” may identify anomalies of the second sensors 25 associated with the locking pins 14 and codes beginning with the letter “S” may identify anomalies of the first 23, 24, third 26, 27, 28 and fourth 29 sensors, which may be used by the operator to provide guidance to the workshop to solve the problem.
  • a mushroom button 53 on the control unit 22 may be still actuated, to empty the pneumatic circuit and allow the operator to manually solve the issue.
  • the second emergency page 54 contains a second virtual switch 50" for removing the safety lock and a series of fifths virtual buttons 55a, 55b, 55c for forcing the underrun protection bar 18, the cylinder 17, the speed limiter 32 and/or the acoustic or visual alert device 33 respectively.
  • forcing and/or forcing the system will indicate a condition of partial recovery of the system to allow the operator to drive the vehicle 1 to a repair shop without anomalies preventing safe circulation and with the speed limiter 32 and/or of the acoustic or visual alert device 33 off.
  • the second emergency page 54 contains a fifth virtual button 55d to allow the operator to return to the home page, as shown in FIG. 7, and a fifth virtual button 55e for reading each access by the operator as recorded in the control terminal 30 to solve anomalies concerning the pins 14, the walls 6, 7, the bar 18 and the lift cylinder 17.
  • the control terminal 30 may thus comprise appropriate wireless connection devices to allow the repair shop to remotely control the multifunctional control system and to allow the operator to force the system.
  • These wireless connection devices may be automatically and/or manually actuated by the operator via the first 52 or second 54 emergency pages.
  • the invention relates to a method of multifunctional control of a transport vehicle 1 having a tipper body 4 by means of the above described control system, as schematically shown in FIG. 9.
  • the method includes the steps of:
  • step of a) selecting the pins 14 is only allowed when the emergency brake 10 is actuated and the steps of c) opening the walls 6, 7 and d) actuating the bar 18 and e) actuating the cylinder 17 are only allowed when the power takeoff 1 1 is engaged.
  • the speed limiter 32 and/or the acoustic alert device 33 are automatically switched on when the control terminal 30 reports that at least one wall 6, 7 is open, are automatically switched off when all the walls 6, 7 are in the closed position and are always disabled when the bar 18 is in the“field” position.
  • the first emergency page 52 appears automatically on the graphical interface 31 of the control terminal 30 to inform the operator of this anomaly.
  • control terminal 30 is on and partially operational
  • the operator can actuate the first virtual switch 50' to switch on/off the external light, the virtual signal 51 "Emergency stop” and the virtual operation button 40 for actuation of additional functions, such as movement of the sunroof of the body 4 and other free functions;
  • the operator cannot actuate the first virtual button 46 for management of the walls 6, 7, the second virtual button 47 for management of the pins 14, the third virtual button 48 for management of the cylinder 17 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18.
  • control terminal 30 is partially operational and indicates the engaged state of the emergency brake 10 and the unengaged state of the power takeoff 1 1 ;
  • control terminal 30 is partially operational and indicates the engaged state of the power takeoff 1 1 and the unengaged state of the emergency brake 10;
  • the operator can actuate the first virtual button 46 for management of the walls 6, 7 and the fourth virtual button 49 for monitoring and managing of the underrun protection bar 18;
  • control terminal 30 is partially operational and indicates the engaged state of the power takeoff 1 1 , the driving position of the underrun protection bar 18, and the unengaged state of the emergency brake 10;
  • the operator can actuate the first virtual button 46 for management of the walls 6, 7 and the fourth virtual button 49 for monitoring and managing of the underrun protection bar 18;
  • control terminal 30 is partially operational and indicates the engaged state of the power takeoff 1 1 , the“field” position of the underrun protection bar 18, and the unengaged state of the emergency brake 10;
  • the operator can actuate the first virtual button 46 for management of the walls 6, 7, the third virtual button 48 for management of the cylinder 17 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18;
  • control terminal 30 is partially operational and indicates the engaged state of the power takeoff 1 1 , the engaged state of the emergency brake 10 and the“driving” position of the underrun protection bar 18;
  • the operator can actuate the first virtual button 46 for management of the walls 6, 7, the second virtual button 47 for management of the pins 14 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18;
  • control terminal 30 is fully operational and indicates the engaged state of the power takeoff 1 1 , the engaged state of the emergency brake 10 and the “field” position of the underrun protection bar 18;
  • the operator can actuate the first virtual button 46 for management of the walls 6, 7, the second virtual button 47 for management of the pins 14, the third virtual button 48 for management of the cylinder 17 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18.
  • the control terminal 30 indicates the emergency state
  • the graphical interface 31 automatically displays the first emergency page 52 and the software provides a plurality of alphanumeric codes to identify the anomaly of the locking pins 14;
  • the operator can actuate the emergency mushroom button 53 to empty the pneumatic circuit and manually unlock the pins 14 to ensure safety of the vehicle 1 .
  • control system and method for a tipper vehicle fulfill the intended objects and can particularly control and monitor the operation of the various components that are designed to cause the tipper body to be tipped under safe conditions and in compliance with relevant national and international standards.
  • the present invention may find application in industry, because it can be produced on an industrial scale in factories operating in the field of vehicle safety, particularly for trucks

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Lifting Devices For Agricultural Implements (AREA)
  • Valves And Accessory Devices For Braking Systems (AREA)
  • Vehicle Body Suspensions (AREA)

Abstract

A multifunctional control system in combination with a vehicle (1 ) having a frame (2), a subframe (3), a tipper body (4) with a plurality of walls (6, 7), which is connected to the subframe (3) via a plurality of spherical supports (5), adapted to be selectively locked by means of pins (14), a lift cylinder (17) for lifting the body (4), a brake (10), a power takeoff (11) and an underrun protection bar (18). The control system comprises a plurality of sensors (23- 29) respectively for detecting the position of the walls (6, 7), the pins (14) and the cylinder (17), the operation of the brake (10), the engagement of the power takeoff (11) and the position of the bar (18), a central control unit (22) with sensors (23-29) connected thereto, and a terminal (30) connected to the unit (22) and designed to be actuated by an operator. The terminal (30) is an electronic device of tablet type having a touch-operated graphical interface (31 ) which is configured to select the tasks of opening the walls (6, 7), tipping the body (4) and positioning the bar (18) only if the power takeoff (11) is engaged, and comprises a speed limiter (32) and/or an acoustic or visual alert device (33) which is configured to be automatically operated to reduce the rotation speed of the engine and/or warn the operator about faults and hazard conditions if the body (4) remains in the lifted state and at least one wall (6, 7) remains in the open position.

Description

MULTIFUNCTIONAL CONTROL SYSTEM FOR USE IN A TIPPER VEHICLE
Technical field
[0001] The present invention finds application in the field of transport vehicles and particularly relates to a control system for a tipper body of a transport vehicle.
[0002] The invention also relates to the method of operation and use of the aforementioned system.
Background art
[0003] Tipper vehicles are known to generally have a support frame, a subframe removably mounted to the frame with at least one front cross member and a rear cross member, and a fluid-dynamic cylinder for lifting the tipper body.
[0004] The latter is connected to the subframe by means of support means substantially at the four corners of the body, to be tipped on both sides and also about the rear edge.
[0005] Each support location has two mutually engageable support and lock members, namely a convex member which is fixed to the frame and extends in cantilever fashion thereby forming a spherical head supported by a shank, and a substantially inverted cup-shaped concave member, which is fixed to the bottom surface of the floor of the body and is designed to accommodate the spherical head by receiving it therein for complete support.
[0006] In order to ensure a proper body-tipping operation, each support means comprises a pin for selectively locking each convex member with respect to a corresponding concave member and prevent separation thereof. The two-way actuation of each pin is ensured by a double-acting actuator, of pneumatic, electric, oil-hydraulic or electro-hydraulic type.
[0007] Both the spherical head and the inverted-cup seat have respective through holes, which are mutually aligned when the body is in its normal horizontal position, and receive locking pins.
[0008] When the body has to be tipped to tipper the payload on one side or at the rear end of the vehicle, the driver actuates the pin actuators on the side opposite to the tipping side and the body-lifting cylinder toward the selected side.
[0009] In this step, care must be taken for the pins to be fail-safely inserted and the hooks to be released from the walls on the same selected side of the body to prevent any risk of tippering the payload on the wrong side, and also causing safety hazards for the operators that may be unaware of a pin selection error and stand near the side of the body on which the payload will be tippered.
[0010] If the body has walls, these must be able to be opened on the tippering side, otherwise the payload would be displaced, during tipping, and progressively build up against the walls that have been wrongly left closed, thereby applying an increasing thrust thereupon, and possibly cause failure.
[0011 ] The international application WO2018/055565 discloses a system for controlled tipping of a tipper body of a truck which comprises an electronic control unit and a plurality of position sensors.
[0012] In this known system the electrical connections between the control unit and the pin actuators and the cylinder are integrally arranged on the subframe. The control unit is also provided with an operator interface which consists of a terminal connected to the sensors and configured to allow the actuation of the lift cylinder, only when two of the pins are in the locked position, according to the tipping side.
[0013] One drawback of this known system consists in that the operator is not allowed to monitor the operating conditions of the various actuators and hence confirm proper operation of the system.
[0014] A further drawback is that the operator is not informed of any hazard situations caused by failed engagement of the pins, of the fully lowered position of the body, and of the operating position of the underrun protection bar.
[0015] Also, in case of failure of any actuator, the operator is not aware of the nature of the fault, and can only stop the automatic operation of the system and switch to manual operation, and eventually ask the bodybuilder to repair the failure or solve the problem. Technical problem
[0016] In view of the prior art, the technical problem addressed by the present invention is to control and monitor the operation of the various components of the system that are designed to cause the tipper body to be tipped under safe conditions and in compliance with relevant national and international standards.
Disclosure of the invention
[0017] The object of the present invention is to obviate the above drawback, by providing a system and a method for controlled and automatic tipping of a tipper body of a transport vehicle under safe conditions.
[0018] A further object of the present invention is to provide a system as described above that can ensure that safety of the operator or persons in the surrounding areas is unaffected.
[0019] Another object of the present invention is to provide a system as described above that is very simple and easy to operate.
[0020] Yet another object of the present invention is to provide a system as described above that ensures safe operating conditions of the body even when the vehicle moves.
[0021] These and other objects, as more clearly explained hereinafter, are fulfilled by a multifunctional control system as defined in claim 1 for use with a transport vehicle of the type comprising a frame, a subframe, a tipper body with a plurality of walls and connected to the subframe by means of a plurality of spherical supports that are adapted to be selectively locked by pins, a lift cylinder for lifting the body, an emergency brake, a power takeoff and a movable underrun protection bar.
[0022] According to the invention, the multifunctional control system comprises a plurality of first, second, third and fourth sensors respectively, for detecting the position of the walls, the position of the pins, the position of the cylinder, the operation of the brake, the engagement of the power takeoff and the position of the underrun protection bar. Furthermore, the system comprises a central control unit with the sensors operably connected thereto and a control terminal connected to the control unit, and adapted to be operated by operators.
[0023] In a peculiar aspect of the invention, the control terminal is an electronic device of table type having a touch-operated graphical interface, which is configured to select the tasks of opening the walls, tipping the body and positioning the underrun protection bar only when the power takeoff is engaged.
[0024] Furthermore, the system comprises a speed limiter and/or an acoustic or visual alert device, which are configured to be automatically operated to reduce the rotation speed of the engine and/or warn the operator about anomalies and hazard conditions if the body remains in the lifted state and at least one wall remains in the open position.
[0025] With this configuration, the system can control the tipping movement of the tipper body under safe and protected conditions for the operator and the persons in the surrounding areas, while ensuring a very simple and easy operation.
[0026] In another aspect of the invention, the electronic device is connected to the control unit via a cable or wireless communication means for the control terminal to report proper or wrong operation of the cylinder and actuators, position of the body, automatic or manual triggering of the speed limiter and the acoustic and/or visual alert devices, and for the system to be stopped under emergency and hazard conditions.
[0027] In a preferred embodiment, the system comprises first and second actuators for actuating the walls and the locking pins and respective first and second sensors also connected to the control unit. In this case the control terminal is configured to control the first and second actuators and detect the signals of the first and second sensors via the graphical interface.
[0028] In a further embodiment, the system comprises third actuators and respective third sensors connected to the central control unit for driving the lift cylinder, detecting the operation of the emergency brake and detecting the engagement of the power takeoff. [0029] Also, the control terminal is configured to move the underrun protection bar between a lowered “driving” position, and a raised “field” position, by means of at least one fourth actuator and its respective fourth sensor.
[0030] Conveniently, the central control unit is configured to control the actuation of the lift cylinder, only with the underrun protection bar is in the“field” position, with the power takeoff engaged.
[0031] The control terminal may be configured to lock the operation of the system and report an emergency condition for the walls, the cylinder, the bar and the power takeoff.
[0032] In a further aspect of the invention, the control unit is configured to use an appropriate software and a control terminal to report additional functions of apparatus and accessories of the vehicle, such as a sunroof of the tipper body, a control camera, a swiveling headlight, cereal outlets, an electric warning triangle and a balance meter.
[0033] The main advantages provided by the multifunctional system of the invention are as follows:
- all the devices are incorporated in a single control unit,
- the operator can manage the devices with improved safety,
- the efficiency of the installed devices is easily checked,
- the control unit may be switched off in case of failure and manual management of the devices,
- the system may be installed on any vehicle model, the system is easily installed as a retrofit kit.
[0034] In further aspect, the invention provides a method of multifunctional control of a tipper vehicle as defined in claim 9.
[0035] Advantageous embodiments of the invention are obtained in accordance with the dependent claims.
Brief description of the drawings
[0036] Further features and advantages of the invention will be more apparent from the detailed description of a preferred, non-exclusive embodiment of a system and a method for controlled tipping of a tipper body of a vehicle, which is described as a non-limiting example with the help of the annexed drawings, in which:
FIG. 1 is a schematic side view of a transport motor vehicle with the multifunctional control system of the invention;
FIGS. 2 and 3 are schematic top and rear views of the vehicle of Fig. 1 respectively;
FIG. 4 is a schematic view of the interior of the cab of the vehicle of Fig. 1 ;
FIG. 5 is an image of the control terminal of the system of the invention showing a first page of the graphical interface;
FIG. 6 is a view of a functional diagram of the system of the invention;
FIGS. 7, 8 and 10 are further images of the control terminal of the system of the invention showing second, third and fourth pages of the graphic interface respectively;
FIG. 9 is a functional block diagram of the control method using the system of the invention.
Detailed description of a preferred exemplary embodiment
[0037] Particularly referring to the figures, there is shown a control system to use with a tipper vehicle.
[0038] The vehicle, generally designated by numeral 1 , essentially comprises a frame 2 and possibly a subframe 3 having a tipper body 4 connected thereto by means of a plurality of spherical supports 5, located proximate to the corners of the body 4, as shown in FIGS. 1 to 3.
[0039] The spherical supports 5 essentially comprise a concave member and a convex member, secured to the subframe 3 and the body 4 respectively and designed to be mutually and selectively coupled to allow the body 4 to be tipped on one side A or the other B with respect to the longitudinal axis L of the vehicle 1 and toward the back C of the latter.
[0040] In order to tipper the payload of the body 4, the latter has at least three openable walls, i.e. two side walls 6 and at least one rear wall 7. Each of the walls 6, 7 is controlled by a respective first actuator 8, 9, preferably but without limitation of hydraulic type.
[0041] As shown in FIG. 6, the vehicle 1 comprises an emergency brake 10, directly acting on the wheels to ensure that the vehicle 1 will be stopped both during parking and while the body 4 is being tipped under certain conditions.
[0042] A power takeoff 1 1 is also provided, which is designed to take power from the engine and drive a hydraulic pump for feeding an oil-hydraulic circuit and/or a compressor 12 for feeding a pneumatic circuit, which are used to operate the various components of the vehicle 1 .
[0043] Preferably the pump and/or the compressor 12 are mounted to the engine and are located under the cab 13 of the vehicle 1 for easy access for maintenance and servicing of their respective circuits.
[0044] For tipping control, each of the spherical supports 5 has a locking pin 14 associated therewith, which may be actuated by a second actuator 15, which is accommodated in a respective cross member 16 connected to the frame 3 of the vehicle 1 .
[0045] The structure of the spherical supports 5, the locking pins 14 and the respective actuators 15 may be, for example but without limitation, as described and claimed in the international application WO2018/055565 by the applicant hereof, whose contents are incorporated herein by reference.
[0046] The vehicle 1 is also equipped with a hydraulic tipping cylinder 17 having a lower end hinged to the frame 2 and the opposite end hinged to the body 4 by means of respective CV joints.
[0047] Finally, a rear underrun protection bar 18 is provided, which has two side arms 19 hinged to the frame 2 and pivots between a retracted and raised position, i.e. a“field” position, and an extended position and lowered position, i.e. a“driving” position.
[0048] The system also comprises a third actuator 20 for driving the cylinder 17, and a fourth actuator 21 for driving the underrun protection bar 18.
[0049] As shown in FIG. 6, the control system comprises a central control unit 22 adapted to be accessed by an operator, and a plurality of sensors associated with the aforementioned actuators to detect their limit-stop position. Preferably, the central control unit 22 may be placed proximate to the cab 13 at the frame 2 or the subframe 3.
[0050] In particular, the system comprises first sensors 23, 24 associated with the first actuators 8, 9 of the side 6 and rear 7 walls of the body 4, to detect the opening or closing state thereof.
[0051] Second sensors 25 are associated with the locking pins 14 of the spherical supports 5 and their respective second actuators 15, to detect their position with respect to the supports.
[0052] According to the invention, the third actuator 20, the power takeoff 1 1 , the fourth actuator 21 and the emergency brake 10 have a plurality of third 26, 27, 28 and fourth 29 sensors associated therewith, namely one sensor 26 for detecting the position the lift cylinder 17 and/or the body 4, one sensor 27 associated with the engagement of the power takeoff 1 1 and one sensor 28 associated with the engagement of the brake 10.
[0053] Furthermore, fourth sensors 29 are configured to detect the position of the underrun protection bar 18 between the lowered“driving” position and the raised“field” position.
[0054] First sensors 23, 24, second sensors 25, third sensors 26, 27, 28 and fourth sensors 29 are all connected to the central control unit 22 via respective electrical connections.
[0055] Advantageously, the control unit 22 is connected to a control terminal
30 which is adapted to be accessed by the operator, as shown in FIG. 4.
[0056] In a peculiar aspect of the invention, the control terminal 30 is an electronic device of the tablet type with a touch-operated graphical interface
31 that allows the operator to select the tasks of opening the walls 6, 7, tipping the body 4, positioning the bar 18 and detecting the engagement of the power takeoff 1 1 only if the latter has been enabled.
[0057] In a further peculiar aspect of the invention, the system comprises a speed limiter 32 and/or an acoustic or visual alert device 33, which are adapted to be automatically operated to reduce the rotation speed of the engine and/or warn the operator about anomalies and hazard conditions if the body 4 remains in the lifted state and at least one wall 6, 7 remains in the open position.
[0058] As is known per se, the speed limiter 32 is an electronic device that is designed to interact with the engine, in particular with its injection device, to reduce the flow of fuel into the combustion chambers and limit the rotation speed of the engine.
[0059] Furthermore, the acoustic and/or visual alert devices 33 may be provided to inform the operator of a possible hazard condition, a possible system malfunction condition and the need to check the position of the body 4 and the walls 6, 7 under the same operating conditions of the speed limiter 32.
[0060] Advantageously, all the sensors 23-29 and their respective actuators 8, 9, 15, 20, 21 are connected to the control unit 22 and are operable via the touch-operated graphical interface 31 of the control terminal 30.
[0061] In particular, the control terminal 30 is connected to the central control unit 22 via a cable 30' or wireless communication means for the touch- operated graphical interface 31 to report the position of the walls 6, 7, the position of the body 4 and the operating condition of the speed limiter 32.
[0062] Furthermore, appropriate software is installed on the control unit 22, which is programmed to automatically actuate the speed limiter 32 if the body 4 remains in the lifted state and at least one of the walls 6, 7 remains in the raised, i.e. open position.
[0063] Preferably, the central control unit 22 may be configured to control the actuation of the lift cylinder 17 only when the respective fourth sensor 29 of the underrun protection bar 18 detects the“field” position and the power takeoff 1 1 is engaged.
[0064] The software is also programmed to use the control terminal 30 to report additional functions of apparatus and accessories of the vehicle 1 , such as a sunroof of the tipper body 4, a control camera, a swiveling headlight, cereal outlets, an electric warning triangle and a balance meter.
[0065] In a first preferred embodiment, as shown in the figures, the vehicle 1 comprises the compressor 12 for delivering pressurized air to the actuators 8, 9, 15, 20, 21 and the central control unit 22 has a series of electrically operated solenoid valves 34-37 connected to the compressor 12.
[0066] In particular, the control unit 22 has a series of first electrically operated valves 34 for supplying air to the first actuators 8, 9 of the side 6 and rear 7 walls and a series of second electrically operated valves 35 for supplying air to the second actuators 15 of the locking pins 14 of the spherical supports 5.
[0067] In this embodiment, the central control unit 22 further comprises a third electrically controlled valve 36 for supplying air to the third actuator 20 of the lift cylinder 17 and a fourth electrically controlled valve 37 for supplying air to the fourth actuator 21 of the underrun protection bar 18.
[0068] Alternatively, the actuators 8, 9, 15, 20, 21 may be of electro- hydraulic type and the central control unit 22 may be directly connected to the actuators 8, 9, 15, 20, 21 .
[0069] The control unit 22 comprises a electronic part 38 therein, which is preferably composed of first 39 and second 40 relay boards connected via lines 41 , 42 to the electrically operated valves 35, 36 and the electrically operated valves 34, 37, respectively and a sensor control board 43 connected via a line 43' to the sensors 23-29.
[0070] In a preferred embodiment, the graphical interface 31 on the tablet 30 as shown in FIG. 7 has at least one top bar divided into two areas containing a virtual button 44 for operation of the system and a virtual button 45 for engagement of the limiter 32.
[0071] The field under top bar is divided into four zones containing a first virtual button 46 for management of the walls 6, 7, a second virtual button 47 for management of the pins 14, a third virtual button 48 for management of the cylinder 17 and a fourth virtual button 49 for monitoring and management of the underrun protection bar 18.
[0072] The second virtual button 47 for management of the pins 14 can be operated by the operator only if the emergency brake 10 is engaged.
[0073] In particular, the first virtual button 46 for management of the walls 6, 7 contains three first virtual sub-buttons 46a, 46b, 46c for selecting the opening side A, B, C of the walls 6, 7, with respective red/green indicators and two second virtual sub-buttons 46d, 46e with respective up/down indicators for actuating the selected walls 6, 7.
[0074] The second virtual button 47 for management of the pins 14 contains three third virtual sub-buttons 47a, 47b, 47c for selection of the tipping side A, B, C of the body 4.
[0075] The third virtual button 48 for management of the cylinder 17 contains two fourth virtual sub-buttons 48', 48" for lifting and lowering the body 4 and an indicator light 48"' for indicating the position of the lift cylinder 17.
[0076] The fourth virtual button 49 contains two fifth virtual sub-buttons 49', 49", which are indicative of the“driving” position and the“field” position of the underrun protection bar 18.
[0077] The fourth virtual button 49 may be associated with indicators 49'” for indicating the position of the underrun protection bar 18.
[0078] The first virtual button 46 for management of the walls 6, 7, the third virtual button 48 for management of the cylinder 17 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18 may be operable by the operator only if the power takeoff 1 1 is engaged and are not bound by engaged/non-engaged state of the emergency brake 10.
[0079] Furthermore, the operator may operate on the virtual button 48 for management of the cylinder 17 only if the underrun protection bar 18 is in the “field” position.
[0080] Finally, a first virtual switch 50’ is provided at the bottom of the graphical interface 31 for switching on/off an external light and a virtual sign 51 showing the caption "Emergency stop" to allow the system of the invention to be shut down in case of malfunction or hazard.
[0081] In operation, selection of the virtual operation button 40 will open a second page, as shown in FIG. 8 for actuation of additional functions, such as movement of the sunroof of the body 4 and other functions that can be freely envisaged by the body manufacturer, such as a camera, an electric warning triangle, a Swiss-type rear board, by suitable programming. [0082] Finally, as shown in FIG. 5, a first emergency page 52 of the graphical interface 31 is show, which is accessed in case of malfunction of the inventive system.
[0083] In this first emergency page 52, the software provides a plurality of alphanumeric codes adapted to identify any specific anomaly reported by the software installed in the central control unit 22 and detected by the first sensors 23, 24, the second sensors 25, the third sensors 26, 27, 28 and the fourth sensors 29.
[0084] For example, codes beginning with the letter "P" may identify anomalies of the second sensors 25 associated with the locking pins 14 and codes beginning with the letter "S" may identify anomalies of the first 23, 24, third 26, 27, 28 and fourth 29 sensors, which may be used by the operator to provide guidance to the workshop to solve the problem.
[0085] If the anomaly is not solved, a mushroom button 53 on the control unit 22 may be still actuated, to empty the pneumatic circuit and allow the operator to manually solve the issue.
[0086] In this case, once the malfunction has been solved, the operator is allowed to access, via the graphical interface 31 , a second emergency page 54, as shown in FIG. 10, to restore the system, possibly after removing a safety lock, solving the reported anomaly and forcing the operation of the system.
[0087] The second emergency page 54 contains a second virtual switch 50" for removing the safety lock and a series of fifths virtual buttons 55a, 55b, 55c for forcing the underrun protection bar 18, the cylinder 17, the speed limiter 32 and/or the acoustic or visual alert device 33 respectively.
[0088] As used hereinafter, the terms forcing and/or forcing the system will indicate a condition of partial recovery of the system to allow the operator to drive the vehicle 1 to a repair shop without anomalies preventing safe circulation and with the speed limiter 32 and/or of the acoustic or visual alert device 33 off.
[0089] Furthermore, the second emergency page 54 contains a fifth virtual button 55d to allow the operator to return to the home page, as shown in FIG. 7, and a fifth virtual button 55e for reading each access by the operator as recorded in the control terminal 30 to solve anomalies concerning the pins 14, the walls 6, 7, the bar 18 and the lift cylinder 17.
[0090] The control terminal 30 may thus comprise appropriate wireless connection devices to allow the repair shop to remotely control the multifunctional control system and to allow the operator to force the system.
[0091] These wireless connection devices may be automatically and/or manually actuated by the operator via the first 52 or second 54 emergency pages.
[0092] It will be appreciated that, with the configuration of the control terminal 30 and the graphical interface 31 , the operator may easily and virtually instantaneously select all the main functions of the vehicle 1 , and be informed of the actual conditions of the latter.
[0093] In a further aspect, the invention relates to a method of multifunctional control of a transport vehicle 1 having a tipper body 4 by means of the above described control system, as schematically shown in FIG. 9.
[0094] The method includes the steps of:
a) selecting a tipping side A, B, C for the body 4 and locking the selected pins 14;
b) selecting one or more walls 6, 7 along the tipping side A, B, C;
c) opening the selected walls 6, 7;
d) selecting the“field” position of the underrun protection bar 18 and then actuating the bar 18 to move it to the selected position;
e) actuating the lift cylinder 17 to tip the body 4.
[0095] The step of a) selecting the pins 14 is only allowed when the emergency brake 10 is actuated and the steps of c) opening the walls 6, 7 and d) actuating the bar 18 and e) actuating the cylinder 17 are only allowed when the power takeoff 1 1 is engaged.
[0096] In addition, the speed limiter 32 and/or the acoustic alert device 33 are automatically switched on when the control terminal 30 reports that at least one wall 6, 7 is open, are automatically switched off when all the walls 6, 7 are in the closed position and are always disabled when the bar 18 is in the“field” position.
[0097] When the brake 10 is engaged and the body 4 is not completely lowered, the control terminal 30 does not show the indication that the pins 14 are on.
[0098] Furthermore, in case of malfunction of at least one of the pins 14, the first emergency page 52 appears automatically on the graphical interface 31 of the control terminal 30 to inform the operator of this anomaly.
[0099] In particular, if the emergency mushroom button 53 is actuated, the compressed air system will be automatically emptied. Furthermore, once the anomaly has been solved, the operator is allowed to manually access the second emergency page 54 of the graphical interface 31 of the control terminal 30 as described above.
Operating states of the multifunctional control system
[00100] The operating states of the multifunctional control system, in particular of the control terminal 30 and the elements that compose the vehicle 1 , are as follows.
[00101] In the idle state:
- the control terminal 30 is on and partially operational;
- the operator can actuate the first virtual switch 50' to switch on/off the external light, the virtual signal 51 "Emergency stop" and the virtual operation button 40 for actuation of additional functions, such as movement of the sunroof of the body 4 and other free functions;
- the operator cannot actuate the first virtual button 46 for management of the walls 6, 7, the second virtual button 47 for management of the pins 14, the third virtual button 48 for management of the cylinder 17 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18.
[00102] In the idle state, the virtual buttons 46, 47, 48, 49 that cannot be actuated by the operator are off and the indicator lights 48"' for indicating the operation of the lift cylinder 17 and the red/green indicators for indicating the opening side A, B, C of the walls 6, 7 are on. [00103] In the operating state with the emergency brake 10 engaged and the power takeoff 1 1 not engaged:
- the control terminal 30 is partially operational and indicates the engaged state of the emergency brake 10 and the unengaged state of the power takeoff 1 1 ;
- the red/green lights and the indicator 48’” are on and the operator can actuate the above described virtual switches 50, 51 , 46, 47 in the idle state.
[00104] In the operating state with the emergency brake 10 unengaged and the power takeoff 1 1 engaged:
- the control terminal 30 is partially operational and indicates the engaged state of the power takeoff 1 1 and the unengaged state of the emergency brake 10;
- the operator can actuate the first virtual button 46 for management of the walls 6, 7 and the fourth virtual button 49 for monitoring and managing of the underrun protection bar 18;
- the operator cannot actuate the second virtual button 47 for management of the pins 14 and the third virtual button 48 for management of the cylinder 17.
[00105] In the operating state with the emergency brake 10 unengaged, the power takeoff 1 1 engaged and the underrun protection bar 18 in the driving position:
- the control terminal 30 is partially operational and indicates the engaged state of the power takeoff 1 1 , the driving position of the underrun protection bar 18, and the unengaged state of the emergency brake 10;
- the operator can actuate the first virtual button 46 for management of the walls 6, 7 and the fourth virtual button 49 for monitoring and managing of the underrun protection bar 18;
- the operator cannot actuate the second virtual button 47 for management of the pins 14 and the third virtual button 48 for management of the cylinder 17.
[00106] In the operating state with the emergency brake 10 unengaged, the power takeoff 1 1 engaged and the underrun protection bar 18 in the“field” position:
- the control terminal 30 is partially operational and indicates the engaged state of the power takeoff 1 1 , the“field” position of the underrun protection bar 18, and the unengaged state of the emergency brake 10;
- the operator can actuate the first virtual button 46 for management of the walls 6, 7, the third virtual button 48 for management of the cylinder 17 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18;
- the operator cannot actuate the second virtual button 47 for management of the pins 14.
[00107] In the operating state with the emergency brake 10 and the power takeoff 1 1 unengaged and the underrun protection bar 18 in the “driving” position:
- the control terminal 30 is partially operational and indicates the engaged state of the power takeoff 1 1 , the engaged state of the emergency brake 10 and the“driving” position of the underrun protection bar 18;
- the operator can actuate the first virtual button 46 for management of the walls 6, 7, the second virtual button 47 for management of the pins 14 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18;
- the operator cannot actuate the third virtual button 48 for management of the cylinder 17.
[00108] In the operating state with the emergency brake 10 and the power takeoff 1 1 engaged and the underrun protection bar 18 in the“field” position:
- the control terminal 30 is fully operational and indicates the engaged state of the power takeoff 1 1 , the engaged state of the emergency brake 10 and the “field” position of the underrun protection bar 18;
- the operator can actuate the first virtual button 46 for management of the walls 6, 7, the second virtual button 47 for management of the pins 14, the third virtual button 48 for management of the cylinder 17 and the fourth virtual button 49 for monitoring and management of the underrun protection bar 18.
[00109] In the emergency state caused by a problem with the locking pins 14 and their respective second actuators 15 via their respective second sensors 25:
- the control terminal 30 indicates the emergency state, the graphical interface 31 automatically displays the first emergency page 52 and the software provides a plurality of alphanumeric codes to identify the anomaly of the locking pins 14;
- the operator can actuate no button;
- the operator can actuate the emergency mushroom button 53 to empty the pneumatic circuit and manually unlock the pins 14 to ensure safety of the vehicle 1 .
[00110] In the emergency state caused by a problem with the first actuators 8, 9 of the walls 6, 7, the third actuator 20 of the cylinder and the fourth actuator 21 of the underrun protection bar 18, the operator is allowed to manually access the second emergency page 54 via the virtual signal 51 showing the caption "Emergency stop" to shut down the system and act on each button of the interface 31 to switch on/off, for example, the speed limiter 32 or force the position of the underrun protection bar 18.
[00111] It will be appreciated from the foregoing that the control system and method for a tipper vehicle fulfill the intended objects and can particularly control and monitor the operation of the various components that are designed to cause the tipper body to be tipped under safe conditions and in compliance with relevant national and international standards.
[00112] While the system has been described with particular reference to the accompanying figures, the numerals referred to in the disclosure and claims are only used for the sake of a better intelligibility of the invention and shall not be intended to limit the claimed scope in any manner.
[00113] Reference herein to "one embodiment" or "the embodiment" or "some embodiments" indicates that a particular characteristic, structure or member that is being described is included in at least one embodiment of the inventive subject matter.
[00114] Furthermore, the particular characteristics, structures or members may be combined together in any suitable manner to provide one or more embodiments.
Industrial Applicability
[00115] The present invention may find application in industry, because it can be produced on an industrial scale in factories operating in the field of vehicle safety, particularly for trucks

Claims

1 . A multifunctional control system in combination thereof with a transport vehicle (1 ) of the type comprising a frame (2), a subframe (3), a tipper body (4) having a plurality of walls (6, 7) and connected to the subframe (3) via a plurality of spherical supports (5) that are designed to be selectively locked by pins (14), a lift cylinder (17) for lifting the body (4), an emergency brake (10), a power takeoff (1 1 ) and an underrun protection bar (18), said control system comprising a plurality of first, second, third and fourth sensors (23-29), for detecting the position of the walls (6, 7), the position of the pins (14), the position of the cylinder (17), the actuation of the brake (10), the engagement of the power takeoff (1 1 ) and the position of the bar (18) respectively, a central control unit (22) with said sensors (23-29) operably connected thereto, a control terminal (30) connected to said control unit (22) and designed to be actuated by an operator, characterized in that said control terminal (30) is an electronic device of the tablet type with a touch-operated graphical interface (31 ), configured to select the tasks of opening the walls (6, 7), tipping the body (4) and positioning the bar (18) only if the power takeoff (1 1 ) is engaged, and further characterized in that it comprises a speed limiter (32) and/or an acoustic or visual alert device (33) which are configured to be automatically operated to reduce the rotation speed of the engine and/or warn the operator about anomalies and hazard conditions if the body (4) remains in the lifted state and at least one wall (6, 7) remains in the open position.
2. System as claimed in claim 1 , characterized in that said acoustic or visual alert device (33) is adapted to warn the operator about a hazard condition and the need to check the position of the body (4) and the walls (6, 7) under the same operating conditions of said speed limiter (32).
3. System as claimed in claim 1 or 2, characterized in that said tablet (30) is connected to said central control unit (22) via a cable (30') or wireless communication means.
4. System as claimed in claim 1 or 2, characterized in that it comprises a plurality of first (8, 9) and second (15) actuators, respectively associated with said first sensors (23, 24) for driving the walls (6, 7) of the body (4) and with said second sensors (25) for actuating said pins (14).
5. System as claimed in claim 1 or 2, characterized in that it comprises a third actuator (20) for driving the cylinder (17), said third sensors (26, 27, 28) and said fourth sensors (29) being designed to respectively detect the position of the cylinder (17), the engagement of the power takeoff (1 1 ) and the engagement of the emergency brake (10).
6. System as claimed in claim 1 or 2, characterized in that it comprises fourth actuators (21 ) associated with said fourth sensors (29) for actuating said underrun protection bar (18), said fourth sensors (29) being configured to detecting the position of said bar (18) between a raised“driving” position and a lifted“field” position.
7. System as claimed in claim 5, characterized in that said control unit (22) is configured to control the actuation of said lift cylinder (17) only when the said fourth sensor (29) of the underrun protection bar (18) detects the field position and when the power takeoff (1 1 ) is engaged.
8. System as claimed in claim 1 , characterized in that an appropriate software is installed on said control unit (22) to control by means of said tablet (30) additional functions of apparatus and accessories of the vehicle, such as a sunroof of the tipper body (4), a control camera, a swiveling headlight, cereal outlets, an electric warning triangle and a balancer.
9. A method of multifunctional control of a transport vehicle (1 ) having a tipper body (4) via a control system according to one or more of the preceding claims, comprising the operating steps of:
a) selecting a tipping side (A, B, C) and locking the selected pins (14); b) selecting one or more walls (6, 7) along the tipping side (A, B, C); c) opening the selected walls (6, 7);
d) selecting the“field” position of the bar (18) and then actuating the bar (18) to move it to the selected position;
e) actuating the lift cylinder (17) to cause tipping;
wherein said step of a) selecting the pins (14) is only allowed when the emergency brake is engaged (10);
wherein said steps of c) opening the walls (6, 7) and d) actuating the bar (18) and e) actuating the cylinder (17) are only allowed when the power takeoff (1 1 ) is engaged;
wherein the speed limiter (32) and/or the acoustic or visual alert device (33) are automatically switched on when at least one of the walls (6, 7) are open and is automatically switched off when all the walls (6, 7) are closed; and wherein the speed limiter (32) and/or the acoustic or visual alert device (33) are always disabled when the bar (18) is in the“field” position.
10. Control method according to claim 9 wherein, when the brake (10) is engaged and the body (4) is not completely lowered, the graphical interface (31 ) does not display the indication that the pins (14) are on.
1 1 . Control method according to claim 10, wherein in case of malfunction of at least one of the pins (14) on the control terminal (30) an emergency signal is automatically displayed on the control terminal (30).
12. Control method according to claim 1 1 , wherein in a first emergency page (52) each specific anomaly detected by the first, second, third and fourth sensors (23-29) is identified with corresponding alphanumeric codes which allow the operator to provide guidance to the repair shop about the anomaly.
13. Control method according to claim 10, wherein in case of malfunction of the pins (14), by actuating an emergency mushroom button (53) the circuit that supplies the pins (14) is emptied.
14. Control method according to claim 13, wherein once the anomaly with the pins (14) has been solved, the operator is allowed to access a second emergency page (54) via the graphical interface (31 ) to restore the system after removing a safety lock.
15. Control method according to one or more of claims 9 to 14, wherein said second emergency page (54) contains a button for reading each access by the operator recorded in the control terminal (30) to solve anomalies concerning the pins (14), the walls (6, 7), the bar (18) and the lift cylinder (17).
PCT/IB2019/061159 2018-12-21 2019-12-20 Multifunctional control system for use in a tipper vehicle WO2020128986A1 (en)

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IT102018000020512 2018-12-21
IT102018000020512A IT201800020512A1 (en) 2018-12-21 2018-12-21 MULTIFUNCTIONAL CONTROL SYSTEM APPLICABLE TO A TRANSPORT VEHICLE WITH A TIPPING BODY

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3120974A1 (en) * 2021-03-17 2022-09-23 F.B.I. Vehicle fitted with devices for securing a moving element, such as a drop side or an underride bar

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2548347A (en) * 2016-03-11 2017-09-20 Caterpillar Sarl Payload monitoring system and method for a machine
WO2018055565A2 (en) * 2016-09-22 2018-03-29 Italauto Car - Societa' A Responsabilita' Limitata System for controlled tipping of a dump body in a transport vehicle

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2548347A (en) * 2016-03-11 2017-09-20 Caterpillar Sarl Payload monitoring system and method for a machine
WO2018055565A2 (en) * 2016-09-22 2018-03-29 Italauto Car - Societa' A Responsabilita' Limitata System for controlled tipping of a dump body in a transport vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3120974A1 (en) * 2021-03-17 2022-09-23 F.B.I. Vehicle fitted with devices for securing a moving element, such as a drop side or an underride bar

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EP3833570A1 (en) 2021-06-16
IT201800020512A1 (en) 2020-06-21
EP3833570B1 (en) 2022-02-02

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