WO2020128353A1 - Anticorrosion treatment solution and uses - Google Patents

Anticorrosion treatment solution and uses Download PDF

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Publication number
WO2020128353A1
WO2020128353A1 PCT/FR2019/053191 FR2019053191W WO2020128353A1 WO 2020128353 A1 WO2020128353 A1 WO 2020128353A1 FR 2019053191 W FR2019053191 W FR 2019053191W WO 2020128353 A1 WO2020128353 A1 WO 2020128353A1
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WIPO (PCT)
Prior art keywords
solution
aluminum
salts
metal surface
chemical compound
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PCT/FR2019/053191
Other languages
French (fr)
Inventor
Jérôme FRAYRET
Mathieu POURRILLOU
Sandra ZOCCALI
Jean-Charles DUPIN
Arnaud UHART
Original Assignee
Université De Pau Et Des Pays De L'adour
Centre National De La Recherche Scientifique
Soule Peintures Industrielles Aero
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Application filed by Université De Pau Et Des Pays De L'adour, Centre National De La Recherche Scientifique, Soule Peintures Industrielles Aero filed Critical Université De Pau Et Des Pays De L'adour
Priority to EP19848930.4A priority Critical patent/EP3899089A1/en
Priority to US17/312,680 priority patent/US20230193472A1/en
Priority to CA3123826A priority patent/CA3123826A1/en
Priority to CN201980092075.8A priority patent/CN113544312A/en
Priority to KR1020217022105A priority patent/KR20210126552A/en
Publication of WO2020128353A1 publication Critical patent/WO2020128353A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • C23C22/36Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
    • C23C22/364Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing also manganese cations
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/40Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
    • C23C22/44Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also fluorides or complex fluorides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/46Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing oxalates
    • C23C22/47Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing oxalates containing also phosphates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/78Pretreatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/12Light metals
    • C23G1/125Light metals aluminium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • C23G1/22Light metals

Definitions

  • the present invention relates to a solution devoid of chromium in all its oxidation states, to a process for treating a metallic surface, comprising the application, on this surface, of the solution, as well as to a coating of a metallic surface capable of being obtained by the treatment process.
  • compositions based on hexavalent chromium include, for example, chromium trioxide (CrC> 3), potassium dichromate K2O2O7, sodium dichromate Na 2 Cr0 7 , or strontium chromate SrCr0 4 .
  • chromium trioxide CrC> 3
  • potassium dichromate K2O2O7 potassium dichromate K2O2O7
  • sodium dichromate Na 2 Cr0 7 sodium dichromate Na 2 Cr0 7
  • strontium chromate SrCr0 4 strontium chromate SrCr0 4
  • hexavalent chromium is listed in the dangerous substances prohibited by the REACH regulation (Registration, Evaluation, Authorization and restriction of CHemicals), which aims to protect human health and the environment from the risks linked to chemical substances, while promoting the competitiveness of the chemical industry in the European Union. Its use has been completely prohibited since 2017.
  • composition based on hexavalent chromium Another alternative to using a composition based on hexavalent chromium consists in using solutions based on phosphate compounds (F. Andreatta et al.: “Addition of phosphates or copper nitrate in a fluotitanate conversion coating containing a silane coupling agent for aluminum alloy AA6014 ", Progress in Organic Coatings, 77 (2014) 2107-2115 ([3])), of compounds of titanium and zirconium in a fluorinated medium (P.
  • Nordlien et al. "Formation of a zirconium-titanium based conversion layer on AA 6060 aluminum", Surface and Coatings Technology, 153 (2002) 72-78 ([10])), of molybdenum or manganese ([6]) , or rare earths such as cerium (B. Valdez et al.: "Cerium-based conversion coatings to improve the corrosion resistance of aluminum alloy 6061 -T6", Corrosion Science, 87 (2014) 141 -149 ([4] ); P.
  • Campestrini et al. “Formation of a cerium-based conversion coating on AA2024: relationship with the microstructure, Surface and Coatings Technology”, 176 (2004) 365-381 ([8])), or zirconium en m fluorinated area (Fl. R. Asemani et al. : "Effect of zirconium conversion coating: Adhesion and anti-corrosion properties of epoxy organic coating containing zinc aluminum polyphosphate (ZAPP) pigment on carbon mild Steel", Progress in Organic Coatings, 94 (2016) 18-27 ([5]); FO George et al. : “Formation of zirconium-based conversion coatings on aluminum and Al-Cu alloys”, Corrosion Science, 65 (2012) 231-237 ([7])).
  • ZAPP zinc aluminum polyphosphate
  • a colored passivating layer which may include manganese oxides (MnC> 2 (s), MnO (s)),
  • the invention is of interest for the aeronautical sector (civil and military), impacted by the REACH regulation, in particular equipment manufacturers, aircraft manufacturers and engine manufacturers, as well as for sectors which use chemical conversion to chromium VI, such as automotive, building, street furniture.
  • a first object of the invention relates to a solution devoid of chromium in all its oxidation states comprising:
  • said solution having a pH ranging from 1 to 5.
  • solution is meant, within the meaning of the present invention, a composition in the liquid state, in which parts comprising aluminum or an aluminum alloy can be dipped.
  • the solution of the invention is advantageously a chemical conversion solution, that is to say adapted to be used in the context of a chemical conversion treatment, or allowing the chemical conversion of aluminum and its alloys.
  • the alloy can also comprise at least one other component chosen from copper, silicon, magnesium, titanium and zinc. At least one other component may be present in the alloy at a weight percentage of between about 0.10 to about 21.00% by weight relative to the weight of the alloy.
  • the aluminum alloy can be, for example, an alloy from the 2000 series of the classification of aluminum alloys (Aluminum Association, Washington DC 2006, United States), such as, for example, alloy 2024 or 2618, from the series 6000 or 7000 series, such as 7075 or 7175, for example.
  • the solution of the invention may "include”, or "be made up”, of the elements indicated above. In the event that it "includes” the elements indicated, then it may include these elements as well as other elements, with the exception of chromium. If it is "made up of” these elements, then it includes only the elements listed above, to the exclusion of any other element.
  • free of chromium in all its oxidation states is meant, within the meaning of the present invention, a total absence of chromium in the solution of the invention.
  • the chromium ion can be in particular the chromate or dichromate.
  • the absence of chromium may be due to the fact that no element containing chromium, in particular hexavalent chromium, is added during the process for preparing the solution of the invention.
  • the pH of the solution can be from 1.0 to 5.0, the limits being included. It can for example be from 1.2 to 4.8, or from 1.5 to 4.5, or from 2.0 to 5.0, or from 2.2 to 4.8, or from 2.5 to 4.5, or from 3.0 to 4.0, or from 3.2 to 3.8, the limits being included.
  • a strong acid such as sulfuric acid (H 2 SO 4 ) to lower the pH or a strong base such as potash (KOH) to increase the pH.
  • the oxidizing chemical compound of the solution of the invention can be chosen from the group comprising permanganate salts, molybdate salts, persulfate salts and hydrogen peroxide, and mixtures thereof.
  • the concentration of the oxidizing chemical compound in the solution can be between 0.01 and 0.45 mol / L, the limits being included, for example ranging from 0.05 to 0.40, or from 0.1 to 0 , 4, or from 0.2 to 0.3 mol / L, the limits being included.
  • the permanganate or molybdate ions contained in the solution of the invention can be associated with any suitable type of counterion, for example potassium permanganate KMnÜ4 or permanganate of sodium NaMn0 4 and molybdate sodium Na2Mo04, potassium K2M0O4 or ammonium (NH4) 2Mo04.
  • the permanganate ion is used because it is a source of manganese and the molybdate ion is used as a source of molydbene.
  • the persulfate ion can be peroxomonosulfate SOs 2- or peroxodisulfate S 2 O8 2 ⁇ .
  • the persulfate salt can for example be chosen from all the known persulfate salts, and for example among ammonium persulfate, sodium persulfate, potassium persulfate, potassium hydrogen sulfate and the triple salt of potassium monopersulfate.
  • complexing agent within the meaning of the present invention, any compound making it possible to react with a metal, in particular aluminum and its alloys, and thus form a complex soluble compound.
  • the aluminum complexing agent also plays the role of corrosion inhibitor.
  • Corrosion can be evaluated by measuring the number of pits on the surface of the metal part, in a given time and under given conditions. The required properties are an absence of pitting after 168 hours of exposure to a salt spray test according to standard ASTM B117.
  • the aluminum complexing agent contained in the solution of the invention may be a fluorinated salt or a mixture of fluorinated salts, an organic compound chosen from gluconates, citrates, oxalates, acetates and formates, or a mixture any of these.
  • the fluorinated salt may for example be chosen from hexafluorozirconates, hexafluorotitanates, hexafluorosilicates and any mixture thereof.
  • gluconates it may for example be sodium gluconate, potassium gluconate, calcium gluconate or ammonium gluconate.
  • citrates it may for example be sodium citrate, potassium citrate or ammonium citrate.
  • oxalates it can be sodium oxalate, potassium oxalate or ammonium oxalate.
  • acetates it can be sodium acetate, potassium acetate or ammonium acetate.
  • formates it may be sodium formate, potassium formate or ammonium formate.
  • Corrosion inhibiting compound is understood to mean, within the meaning of the present invention, any compound capable of reducing the rate of corrosion of a metal surface under usual conditions of use.
  • the corrosion inhibitor compound can be chosen from the rare earth, tungstate, vanadate, phosphate and cerium III salts, zirconium, titanium or silicon salts. These compounds can be introduced in a minority dose, for example from 0.1 to 5% by mass, in particular from 0.5 to 4.0% by mass, or from 1.0 to 3.0% by mass. mass.
  • a single inhibitor or a mixture of inhibitors can be used to improve the corrosion resistance of the coating.
  • the sealing agent capable of being contained in the solution of the invention may be a compound based on phosphate ions, phosphonates or polyphosphates or iron.
  • the phosphate ion can be combined with any suitable type of counterion. It can be, for example, potassium or sodium hydrogenphosphates KH2PO4 , K2HPO4, NaFhPC or Na2HPC> 40 or phosphoric acid H3PO4.
  • the phosphate ion can be used as a sealing agent, that is to say that it has the function of standardizing the thickness and the profile of chemical composition of the layer of manganese and aluminum oxides formed in order to make it more exciting.
  • the sealing agent can also be an iron salt of the iron sulphate type Fe2 (SC> 4) 3, ferric chloride FeCb, potassium ferricyanide (K3Fe (CN) 6), gluconate or iron oxalate.
  • the concentration of clogging agent may for example be between 0.001 and 0.20 mol / L, the limits being included, in particular from 0.010 to 0.18 mol / L, or from 0.050 to 0, 18 mol / L, or from 0.08 to 0.18 mol / L, or from 0.10 to 0.15 mol / L, the limits being included.
  • the chemical conversion solution of the invention can be a solution in which:
  • the oxidizing chemical compound is potassium permanganate
  • the sealing agent when present, is a compound chosen from potassium hydrogen phosphate, phosphoric acid or an iron salt, and
  • the complexing agent is a mixture of hexafluorozirconic acid, hexafluorotitanic acid, and hexafluorosilicic acid.
  • the concentration of permanganate ion can be between 0.01 and 0.45 mol / L, the limits being included.
  • the concentration can be, for example, from 0.05 to 0.40, or from 0.1 to 0.4, or from 0.2 to 0.3 mol / L, the limits being included.
  • the concentration of phosphate ions can be between 0.001 and 0.20 mol / L, the limits being included.
  • the concentration may for example be from 0.010 to 0.18 mol / L, or from 0.050 to 0.18 mol / L, or from 0.08 to 0.18 mol / L, or from 0.10 to 0.15 mol / L, the limits being included.
  • the concentration of complexing agent can be between 0.001 and 0.15 mol / l, the limits being included.
  • the concentration may for example be from 0.005 to 0.15 mol / L, or from 0.010 to 0.15 mol / L, or from 0.05 to 0.15 mol / L, or from 0.08 to 0.12 mol / L, the limits being included.
  • Another object of the invention relates to a method of treating or coating a metal surface, comprising the application, on said surface, of a solution as defined above.
  • the treatment may for example be an anticorrosion treatment.
  • the method may further comprise at least one step of pretreatment of the surface.
  • the method of the invention can consist of a single or a succession of pre-treatment steps, followed by a step of treatment with the solution of the invention.
  • the preprocessing step can be of type (1), (2) or (3) below, and successively include the following steps:
  • Each type of pre-treatment (1), (2) or (3) can include or consist of immersion in a bath maintained at a fixed temperature and for a defined time and then in two rinses in cascade with Demineralized Water.
  • the treatment step may comprise or consist of immersion in a bath comprising or consisting of the solution of the invention, maintained at a fixed temperature and for a defined time and then in two rinses in cascade with water demineralized.
  • concentrations of the different species during the preparation of the conversion bath can be as defined above in the context of the definition of the solution of the invention.
  • the ion concentrations can be the following:
  • the concentration of MnCV ions can be equal to 0.01-0.45 mol / L,
  • the concentration of H2PO4 ions can be equal to 0.05-0.2 mol / L,
  • the concentration of FhZrFe ions can be equal to 0.005-0.1 mol / L,
  • the concentration of Ce ions (lll) can be equal to 0.003-0.3 mol / L
  • the object to be treated can have a metallic surface made of aluminum or an aluminum alloy.
  • the method of the invention can make it possible to produce a coating on a metal surface.
  • another object of the invention relates to a coating of a metal surface capable of being obtained by the method of treatment of a surface as defined above.
  • the coating of the invention can be a compact layer, of thickness less than 1 ⁇ m and adherent for the application of a varnish or a paint.
  • other characteristics of this coating are possibly all or part of the following:
  • Another object of the invention relates to a metal surface, in particular aluminum or aluminum alloy, comprising a coating as defined above.
  • Another object of the invention relates to the use of a solution as defined above, for treating a metal surface, in particular aluminum or aluminum alloy.
  • the treatment can be chosen from:
  • the preparation of a chemical conversion solution consists in dissolving in water several salts of potassium permanganate, potassium hydrogen phosphates, cerium nitrates and hexafluorozirconic acid in the following proportions:
  • the preparation is carried out at 60 ° C with a dissolution time of all the salts of approximately 1 h.
  • Example 2 Treatment of a metallic surface of aluminum or alloy using the chemical conversion solution of the invention
  • the treatment protocol for an aluminum or aluminum alloy part is broken down into several stages:

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  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Paints Or Removers (AREA)

Abstract

The present invention relates to a solution that is free of chromium in all its oxidising states, comprising: - at least one chemical oxidising compound, - at least one aluminium complexing agent, - at least one corrosion inhibiting compound, and - optionally, a chemical sealant compound, the solution having a pH in the range from 1 to 5. The present invention also relates to a method for treating a metal surface, comprising the application, on the surface, of a solution as defined above. The present invention additionally relates to a coating of a metal surface that can be obtained by the method for treating a metal surface as defined above, to a metal surface comprising the coating and to the use of the solution in an anti-corrosion treatment of a metal surface.

Description

Description Description
TITRE DE L'INVENTION : SOLUTION DE TRAITEMENT ANTICORROSION ET TITLE OF THE INVENTION: ANTI-CORROSION TREATMENT SOLUTION AND
UTILISATIONS USES
[1] Domaine technique [1] Technical area
[2] La présente invention se rapporte à une solution dépourvue de chrome sous tous ses états d’oxydation, à un procédé de traitement d’une surface métallique, comprenant l’application, sur cette surface, de la solution, ainsi qu’à un revêtement d’une surface métallique susceptible d’être obtenu par le procédé de traitement. [2] The present invention relates to a solution devoid of chromium in all its oxidation states, to a process for treating a metallic surface, comprising the application, on this surface, of the solution, as well as to a coating of a metallic surface capable of being obtained by the treatment process.
[3] Dans la description ci-dessous, les références entre crochets ([ ]) renvoient à la liste des références présentée à la fin du texte. [3] In the description below, the references in square brackets ([]) refer to the list of references presented at the end of the text.
[4] Etat de la technique [4] State of the art
[5] La réduction de la consommation en carburant des produits aéronautiques est un enjeu important autant pour les équipementiers et les avionneurs que pour les motoristes. [5] Reducing the fuel consumption of aeronautical products is an important issue as much for equipment manufacturers and aircraft manufacturers as for engine manufacturers.
[6] Dans la course à l’évolution des matériaux émergents, de nouveaux alliages, plus légers, à base d’aluminium, ont été mis au point. [6] In the race to evolve emerging materials, new, lighter, aluminum-based alloys have been developed.
[7] L’aluminium et ses alliages sont cependant sensibles à la corrosion. De ce fait, les objets à base d’aluminium ou de ses alliages doivent être protégés des agressions du milieu extérieur qui peuvent se traduire par de la corrosion. Des revêtements protecteurs doivent donc leur être appliqués pour protéger l’aluminium. [7] However, aluminum and its alloys are susceptible to corrosion. Therefore, objects based on aluminum or its alloys must be protected from attack by the external environment which can result in corrosion. Protective coatings must therefore be applied to them to protect the aluminum.
[8] La majorité des procédés actuels de protection contre la corrosion utilisent des compositions à base de chrome hexavalent. De telles compositions comprennent par exemple du trioxyde de chrome (CrC>3), du dichromate de potassium K2O2O7, du dichromate de sodium Na2Cr07, ou du chromate de strontium SrCr04. Or, le chrome hexavalent est listé dans les substances dangereuses interdites par la réglementation REACH (Registration, Evaluation, Authorization and restriction of CHemicals), qui vise à protéger la santé humaine et l'environnement contre les risques liés aux substances chimiques, tout en favorisant la compétitivité de l'industrie chimique de l'Union Européenne. Son utilisation est totalement interdite depuis 2017. [9] Différents traitements pour protéger les alliages d’aluminium de la corrosion existent et dépendent de la composition de l’alliage : le dépôt électrochimique, l’anodisation, la conversion chimique, le dépôt en phase gazeuse, les revêtements sol-gels ou les revêtements par dépôt laser. Ces divers traitements sont utilisés à l’échelle industrielle avec une préférence observée pour les procédés d’anodisation et de conversion chimique. Notamment, le traitement de surface par conversion chimique présente plusieurs avantages tels que son faible coût, sa facilité d’utilisation et des propriétés de la couche protectrice obtenue conformes au cahier des charges de l’aéronautique par exemple. En effet, dans le milieu de l’aéronautique, les pièces métalliques traitées contre la corrosion doivent présenter des propriétés d’adhérence, de coloration, de la conduction et d’accroche pour une peinture ou vernis ultérieure. En effet, une peinture ou un vernis sont généralement appliqués après la couche de conversion pour améliorer la protection contre la corrosion. La coloration permet de réaliser un contrôle visuel de la qualité du revêtement anticorrosion et représente un élément usuel dans le cahier des charges de certains clients. Par ailleurs, une adhérence entre le revêtement et la surface métallique est nécessaire. [8] The majority of current corrosion protection methods use compositions based on hexavalent chromium. Such compositions include, for example, chromium trioxide (CrC> 3), potassium dichromate K2O2O7, sodium dichromate Na 2 Cr0 7 , or strontium chromate SrCr0 4 . However, hexavalent chromium is listed in the dangerous substances prohibited by the REACH regulation (Registration, Evaluation, Authorization and restriction of CHemicals), which aims to protect human health and the environment from the risks linked to chemical substances, while promoting the competitiveness of the chemical industry in the European Union. Its use has been completely prohibited since 2017. [9] Different treatments for protecting aluminum alloys from corrosion exist and depend on the composition of the alloy: electrochemical deposition, anodization, chemical conversion, gas deposition, sol-gel coatings or coatings by laser deposition. These various treatments are used on an industrial scale with a preference observed for the anodization and chemical conversion processes. In particular, the surface treatment by chemical conversion has several advantages such as its low cost, its ease of use and the properties of the protective layer obtained in accordance with the specifications of aeronautics for example. In fact, in the aeronautical environment, the metal parts treated against corrosion must have adhesion, coloring, conduction and bonding properties for a subsequent paint or varnish. In fact, a paint or varnish is generally applied after the conversion layer to improve protection against corrosion. The coloring makes it possible to carry out a visual control of the quality of the anticorrosion coating and represents a usual element in the specifications of certain customers. Furthermore, adhesion between the coating and the metal surface is necessary.
[10] Plusieurs types de traitements par conversion chimique employant des solutions dépourvues de chrome hexavalent existent et sont actuellement commercialisés. Généralement, il s’agit de solutions à base de chrome trivalent aussi noté Cr(lll) (J.T. Qi et al. : « Trivalent chromium conversion coating formation on aluminium, Surface and Coatings Technology », 280 (2015) 317-329 ([1]) ; W.- K. Chen et al. : « The effect of chromic sulfate concentration and immersion time on the structures and anticorrosive performance of the Cr(lll) conversion coatings on aluminum alloys », Applied Surface Science, 256 (2010) 4924-4929 ([2])), telle que le SURTEC® 650 commercialisé par la société SURTEC, ou la solution Lanthane 613.3 commercialisée par la société COVENTYA ou te TCS commerciale par la société SOCOMORE. [10] Several types of chemical conversion treatments using solutions devoid of hexavalent chromium exist and are currently marketed. Generally, these are solutions based on trivalent chromium also noted Cr (III) (JT Qi et al.: "Trivalent chromium conversion coating formation on aluminum, Surface and Coatings Technology", 280 (2015) 317-329 ([ 1]); W.- K. Chen et al.: "The effect of chromic sulfate concentration and immersion time on the structures and anticorrosive performance of the Cr (lll) conversion coatings on aluminum alloys", Applied Surface Science, 256 (2010 ) 4924-4929 ([2])), such as SURTEC® 650 sold by the company SURTEC, or the Lanthanum solution 613.3 sold by the company COVENTYA or the TCS commercial by the company SOCOMORE.
[11] Une autre alternative à l’utilisation de composition à base de chrome hexavalent consiste à utiliser des solutions à base de composés phosphatés (F. Andreatta et al. : « Addition of phosphates or copper nitrate in a fluotitanate conversion coating containing a silane coupling agent for aluminium alloy AA6014 », Progress in Organic Coatings, 77 (2014) 2107-2115 ([3])), de composés de titane et de zirconium en milieu fluoré (P. Santa Coloma et al. : « Chromium- free conversion coatings based on inorganic salts (Zr/Ti/Mn/Mo) for aluminum alloys used in aircraft applications », Applied Surface Science, 345 (2015) 24-35 ([6]) ; P.D. Deck et al. : « Investigation of fluoacid based conversion coatings on aluminum, Progress in Organic Coatings », 34 (1998) 39-48 ([9]) ; .H. Nordlien et al. : « Formation of a zirconium-titanium based conversion layer on AA 6060 aluminium », Surface and Coatings Technology, 153 (2002) 72-78 ([10])), de molybdène ou de manganèse ([6]), ou de terres rares telles que le cérium (B. Valdez et al. : « Cerium-based conversion coatings to improve the corrosion résistance of aluminium alloy 6061 -T6 », Corrosion Science, 87 (2014) 141 -149 ([4]) ; P. Campestrini et al. : « Formation of a cerium-based conversion coating on AA2024: relationship with the microstructure, Surface and Coatings Technology », 176 (2004) 365-381 ([8])), ou le zirconium en milieu fluoré (Fl. R. Asemani et al. : « Effect of zirconium conversion coating: Adhesion and anti-corrosion properties of epoxy organic coating containing zinc aluminum polyphosphate (ZAPP) pigment on carbon mild Steel », Progress in Organic Coatings, 94 (2016) 18-27 ([5]) ; F. O. George et al. :“Formation of zirconium-based conversion coatings on aluminium and Al-Cu alloys », Corrosion Science, 65 (2012) 231-237 ([7])). [11] Another alternative to using a composition based on hexavalent chromium consists in using solutions based on phosphate compounds (F. Andreatta et al.: “Addition of phosphates or copper nitrate in a fluotitanate conversion coating containing a silane coupling agent for aluminum alloy AA6014 ", Progress in Organic Coatings, 77 (2014) 2107-2115 ([3])), of compounds of titanium and zirconium in a fluorinated medium (P. Santa Coloma et al.: “Chromium- free conversion coatings based on inorganic salts (Zr / Ti / Mn / Mo) for aluminum alloys used in aircraft applications”, Applied Surface Science, 345 (2015) 24-35 ([6]); PD Deck et al.: “Investigation of fluoacid based conversion coatings on aluminum, Progress in Organic Coatings”, 34 (1998) 39-48 ([9]); .H. Nordlien et al.: "Formation of a zirconium-titanium based conversion layer on AA 6060 aluminum", Surface and Coatings Technology, 153 (2002) 72-78 ([10])), of molybdenum or manganese ([6]) , or rare earths such as cerium (B. Valdez et al.: "Cerium-based conversion coatings to improve the corrosion resistance of aluminum alloy 6061 -T6", Corrosion Science, 87 (2014) 141 -149 ([4] ); P. Campestrini et al.: “Formation of a cerium-based conversion coating on AA2024: relationship with the microstructure, Surface and Coatings Technology”, 176 (2004) 365-381 ([8])), or zirconium en m fluorinated area (Fl. R. Asemani et al. : "Effect of zirconium conversion coating: Adhesion and anti-corrosion properties of epoxy organic coating containing zinc aluminum polyphosphate (ZAPP) pigment on carbon mild Steel", Progress in Organic Coatings, 94 (2016) 18-27 ([5]); FO George et al. : “Formation of zirconium-based conversion coatings on aluminum and Al-Cu alloys”, Corrosion Science, 65 (2012) 231-237 ([7])).
[12] Les avantages et les inconvénients des solutions citées précédemment sont indiqués dans le tableau 1. Ces avantages et inconvénients tiennent compte du fait qu’elles n’utilisent pas de chrome hexavalent. [12] The advantages and disadvantages of the solutions mentioned above are indicated in Table 1. These advantages and disadvantages take into account the fact that they do not use hexavalent chromium.
[13] [Tableau 1] Différents types de revêtements [13] [Table 1] Different types of coatings
Figure imgf000005_0001
Figure imgf000005_0001
[14] Les solutions actuelles ne permettent pas de remplacer de manière satisfaisante les compositions à base de chrome hexavalent. En effet, ces solutions ne sont pas aussi efficaces en matière de tenue à la corrosion. D’autre part, pour des pièces à géométrie complexe, c’est à dire des pièces comprenant des recoins et/ou des zones internes non accessibles tels que des canalisations ou réservoirs internes, ou pour des pièces ayant des contraintes dimensionnelles, ces solutions entraînent une variation des dimensions ou côtes supérieure à 1 ou 2 microns. Une telle variation n’est pas acceptable dans des domaines tels que celui de l’aéronautique. [14] Current solutions do not make it possible to satisfactorily replace the compositions based on hexavalent chromium. Indeed, these solutions are not as effective in terms of corrosion resistance. On the other hand, for parts with complex geometry, that is to say parts comprising recesses and / or internal areas not accessible such as pipes or internal reservoirs, or for parts having dimensional constraints, these solutions entail a variation in dimensions or dimensions greater than 1 or 2 microns. Such variation is not acceptable in areas such as aeronautics.
[15] Les solutions utilisées pour la conversion chimique utilisant des solutions à base de chrome III, permettent une adhérence suffisante des revêtements. Cependant, la protection contre la corrosion obtenue au moyen de ces solutions ne permet pas de satisfaire aux exigences du cahier des charges de l’aéronautique notamment. D’autre part, ces solutions à base de chrome (III) ne présentent pas une tenue à la corrosion semblable à celle des solutions à base de chrome hexavalent. La tenue à la corrosion peut être évaluée à l’aide d’un test qui consiste à exposer une éprouvette de taille standardisée, à un brouillard Salin pendant une durée de 168h.Le résultat de ce test pour une composition à base de chrome hexavalent telle que l’Alodine 1200, est de l’ordre de moins de 2,5 piqûres sur l’éprouvette. Lorsque ce test est réalisé avec le SURTEC® 650, les résultats varient selon la gamme d’alliage d’aluminium traitée. Par exemple, pour les alliages d’aluminium des séries 5000 et 6000, une tenue au Brouillard Salin supérieure à 168h est obtenue et la tenue à la corrosion est donc satisfaisante. Pour les alliages d’aluminium de la série 2000, une protection satisfaisante par application du SURTEC® 650 est obtenue pour une période plus courte, ou dit autrement, la tenue au Brouillard salin est inférieure à 168h. Pour les alliages d’aluminium de la série 7000, la protection contre la corrosion n’est pas viable (tenue au brouillard salin inférieure à 100h) (C. Jambon: Light Métal Surface Finishing, Traitement des alliages légers, A3TS, 3-4 décembre 2013, Le Bourget, France ([11]) ; P. Frou, Etat des travaux du GIFAS pour accompagner la filière des Traitements de Surface, face aux menaces notamment du fait de REACH dans un contexte d’augmentation de cadences aéronautiques, Journée traitement de surface du pôle Aerospace Valley / DAS AMP, 18 mars 2016, Toulouse, France ([12]). [15] The solutions used for the chemical conversion using solutions based on chromium III allow sufficient adhesion of the coatings. However, the corrosion protection obtained by means of these solutions does not make it possible to meet the requirements of the specifications of aeronautics in particular. On the other hand, these solutions based on chromium (III) do not exhibit a corrosion resistance similar to that of solutions based on chromium hexavalent. The corrosion resistance can be evaluated using a test which consists in exposing a test piece of standardized size to a salt spray for a duration of 168 h. The result of this test for a composition based on hexavalent chromium than Alodine 1200, is of the order of less than 2.5 punctures on the test piece. When this test is carried out with SURTEC ® 650, the results vary according to the range of aluminum alloy treated. For example, for aluminum alloys of the 5000 and 6000 series, a resistance to salt spray greater than 168 hours is obtained and the corrosion resistance is therefore satisfactory. For aluminum alloys of the 2000 series, satisfactory protection by application of SURTEC ® 650 is obtained for a shorter period, or in other words, the resistance to salt spray is less than 168 hours. For aluminum alloys of the 7000 series, corrosion protection is not viable (resistance to salt spray less than 100 hours) (C. Ham: Light Metal Surface Finishing, Treatment of light alloys, A3TS, 3-4 December 2013, Le Bourget, France ([11]); P. Frou, State of GIFAS work to support the Surface Treatments sector, faced with threats notably from REACH in a context of increased aeronautical speeds, Day surface treatment of the Aerospace Valley / DAS AMP cluster, March 18, 2016, Toulouse, France ([12]).
[16] Une seule solution à base d’ion permanganate a été répertoriée mais non identifiée ([11]). En outre, bien qu’il existe des solutions pour traiter des objets à base de magnésium ou d’alliage de magnésium, il est à noter que ces solutions ne sont pas adaptées pour le traitement d’objets en alliage d’aluminium ou en aluminium. [16] Only one permanganate ion solution has been listed but not identified ([11]). In addition, although there are solutions for treating objects based on magnesium or magnesium alloy, it should be noted that these solutions are not suitable for the treatment of objects made of aluminum alloy or aluminum .
[17] Il existe donc un réel besoin de revêtements anticorrosion sans chrome hexavalent, palliant ces défauts, inconvénients et obstacles de l’art antérieur. [17] There is therefore a real need for anti-corrosion coatings without hexavalent chromium, overcoming these defects, drawbacks and obstacles of the prior art.
[18] Description de l’invention [18] Description of the invention
[19] C’est aux termes d’importantes recherches que la Demanderesse a mis au point une protection anticorrosion sans chrome, notamment sous la forme d’un bain de traitement, des alliages d’aluminium, ainsi qu’un procédé de traitement associé. [19] It is after extensive research that the Applicant has developed an anti-corrosion protection without chromium, in particular in the form of a treatment bath, aluminum alloys, as well as an associated treatment method. .
[20] L’invention se rapporte ainsi à une solution de conversion chimique dépourvue de chrome et qui possède avantageusement de bonnes propriétés, à savoir : - une bonne résistance à la corrosion, notamment une variation de potentiel de corrosion de l’alliage protégé par rapport à l’alliage d’aluminium brut (DE) égale à +0,3V, un DE = +0,45V par rapport au revêtement obtenu à partir d’Alodine 1200, une corrosion annuelle inférieure à 5 pm/an alors qu’une protection par un bain d’Alodine 1200 ne limite la corrosion annuelle qu’à environ 15 pm/an, [20] The invention thus relates to a chemical conversion solution devoid of chromium and which advantageously has good properties, namely: - good corrosion resistance, in particular a variation in the corrosion potential of the protected alloy compared to the raw aluminum alloy (DE) equal to + 0.3V, a DE = + 0.45V compared to the coating obtained from Alodine 1200, annual corrosion of less than 5 pm / year whereas protection by a bath of Alodine 1200 limits annual corrosion to only about 15 pm / year,
- une bonne accroche de vernis et/ou peinture, - good adhesion of varnish and / or paint,
- une absence de contrainte dimensionnelle : obtention d’une couche de 1 -2, voire moins de 1 pm d’épaisseur, - an absence of dimensional constraint: obtaining a layer of 1 -2, or even less than 1 pm thick,
- l’obtention d’un dépôt coloré et conducteur : coloration jaune-orangée, - obtaining a colored and conductive deposit: yellow-orange coloring,
- une propriété d’autoréparabilité. - a self-repairing property.
Le traitement d’une pièce en aluminium ou en alliage d’aluminium avec la solution de l’invention permet, de manière avantageuse : The treatment of an aluminum or aluminum alloy part with the solution of the invention advantageously allows:
- l’oxydation de la surface de l’alliage d’aluminium permettant la formation d’une couche protectrice épaisse, - the oxidation of the surface of the aluminum alloy allowing the formation of a thick protective layer,
- la formation d’une couche passivante colorée pouvant comprendre des oxydes de manganèse (MnC>2(s), MnO(s)), - the formation of a colored passivating layer which may include manganese oxides (MnC> 2 (s), MnO (s)),
- le traitement des problèmes de porosité rencontrés par exemple avec une couche de dioxyde de manganèse MnÜ2(s) seule, - the treatment of porosity problems encountered for example with a layer of manganese dioxide MnÜ2 (s) alone,
- la limitation de concentration en aluminium dans le dépôt grâce à l’action de/des agents complexants de l’aluminium, - the limitation of aluminum concentration in the deposit thanks to the action of aluminum complexing agents,
- l’incorporation d’inhibiteurs de corrosion améliorant la résistance à la corrosion. - the incorporation of corrosion inhibitors improving corrosion resistance.
- le piégeage de permanganate de potassium conférant au dépôt des propriétés d’autorégénération. - the trapping of potassium permanganate giving the deposit self-healing properties.
[21] L’invention présente un intérêt pour le secteur aéronautique (civil et militaire), impacté par la réglementation REACH, notamment les équipementiers, les avionneurs et les motoristes, ainsi que pour les secteurs qui utilisent la conversion chimique au chrome VI, comme l’industrie automobile, du bâtiment, du mobilier urbain. [21] The invention is of interest for the aeronautical sector (civil and military), impacted by the REACH regulation, in particular equipment manufacturers, aircraft manufacturers and engine manufacturers, as well as for sectors which use chemical conversion to chromium VI, such as automotive, building, street furniture.
[22] Ainsi, un premier objet de l’invention se rapporte à une solution dépourvue de chrome sous tous ses états d’oxydation comprenant : [22] Thus, a first object of the invention relates to a solution devoid of chromium in all its oxidation states comprising:
- au moins un composé chimique oxydant, - au moins un agent complexant de l’aluminium, - at least one oxidizing chemical compound, - at least one aluminum complexing agent,
- au moins un composé inhibiteur de corrosion, et - at least one corrosion-inhibiting compound, and
- éventuellement un composé chimique colmatant, - possibly a clogging chemical compound,
ladite solution ayant un pH allant de 1 à 5. said solution having a pH ranging from 1 to 5.
[23] On entend par « solution », au sens de la présente invention, une composition à l’état liquide, dans laquelle des pièces comprenant de l’aluminium ou un alliage d’aluminium peuvent être trempées. La solution de l’invention est avantageusement une solution de conversion chimique, c’est-à-dire adaptée à être utilisée dans le cadre d’un traitement de conversion chimique, ou permettant la conversion chimique de l’aluminium et de ses alliages. [23] By "solution" is meant, within the meaning of the present invention, a composition in the liquid state, in which parts comprising aluminum or an aluminum alloy can be dipped. The solution of the invention is advantageously a chemical conversion solution, that is to say adapted to be used in the context of a chemical conversion treatment, or allowing the chemical conversion of aluminum and its alloys.
[24] On entend par « alliage d’aluminium », au sens de la présente invention, un alliage dont le constituant principal est l'aluminium. L’alliage peut comprendre en outre au moins un autre composant choisi parmi le cuivre, le silicium, le magnésium, le titane et le zinc. L’au moins un autre composant peut être présent, dans l’alliage, à un pourcentage massique compris entre environ 0,10 à environ 21 ,00 % en poids par rapport au poids de l’alliage. L’alliage d’aluminium peut être par exemple un alliage de la série 2000 de la classification des alliages d’aluminium (Aluminium Association, Washington DC 2006, États-Unis), comme par exemple l’alliage 2024 ou 2618, de la série 6000 ou de la série 7000, comme par exemple l’alliage 7075 ou 7175. [24] The term “aluminum alloy”, within the meaning of the present invention, an alloy whose main constituent is aluminum. The alloy can also comprise at least one other component chosen from copper, silicon, magnesium, titanium and zinc. At least one other component may be present in the alloy at a weight percentage of between about 0.10 to about 21.00% by weight relative to the weight of the alloy. The aluminum alloy can be, for example, an alloy from the 2000 series of the classification of aluminum alloys (Aluminum Association, Washington DC 2006, United States), such as, for example, alloy 2024 or 2618, from the series 6000 or 7000 series, such as 7075 or 7175, for example.
[25] La solution de l’invention peut « comprendre », ou « être constituée », des éléments indiqués précédemment. Dans le cas où elle « comprend » les éléments indiqués, alors elle peut inclure ces éléments ainsi que d’autres éléments, à l’exception du chrome. Dans le cas où elle est « constituée de » ces éléments, alors elle inclut uniquement les éléments listés précédemment, à l’exclusion de tout autre élément. [25] The solution of the invention may "include", or "be made up", of the elements indicated above. In the event that it "includes" the elements indicated, then it may include these elements as well as other elements, with the exception of chromium. If it is "made up of" these elements, then it includes only the elements listed above, to the exclusion of any other element.
[26] On entend par « dépourvue de chrome sous tous ses états d’oxydation », au sens de la présente invention, une absence totale de chrome dans la solution de l’invention. En d’autres termes, il s’agit d’une absence totale de chrome sous ses états d’oxydation observables allant de -Il à VI, et notamment de chrome hexavalent, dans la solution de l’invention. L’ion chrome peut être notamment le chromate ou le dichromate. L’absence de chrome peut être due au fait qu’aucun élément contenant du chrome, notamment du chrome hexavalent, n’est ajouté pendant le procédé de préparation de la solution de l’invention. [26] By “free of chromium in all its oxidation states” is meant, within the meaning of the present invention, a total absence of chromium in the solution of the invention. In other words, there is a total absence of chromium in its observable oxidation states ranging from -II to VI, and in particular of hexavalent chromium, in the solution of the invention. The chromium ion can be in particular the chromate or dichromate. The absence of chromium may be due to the fact that no element containing chromium, in particular hexavalent chromium, is added during the process for preparing the solution of the invention.
[27] Le pH de la solution peut être de 1 ,0 à 5,0, les bornes étant comprises. Il peut par exemple être de 1 ,2 à 4,8, ou de 1 ,5 à 4,5, ou de 2,0 à 5,0, ou de 2,2 à 4,8, ou de 2,5 à 4,5, ou de 3,0 à 4,0, ou de 3,2 à 3,8, les bornes étant comprises. Dans un mode de réalisation, si le pH de la solution fluctue au-delà de ces valeurs, il est possible de ramener le pH dans les valeurs indiquées, par exemple en ajoutant un acide fort tel que l’acide sulfurique (H2SO4) pour abaisser le pH ou une base forte telle que la potasse (KOH) pour augmenter le pH. Avantageusement, un pH voisin de 4,0 peut permettre d’obtenir les meilleures performances de protection contre la corrosion, notamment un DE = +0,3V par rapport à l’alliage brut, c’est-à-dire sans revêtement dû à la solution de l’invention. [27] The pH of the solution can be from 1.0 to 5.0, the limits being included. It can for example be from 1.2 to 4.8, or from 1.5 to 4.5, or from 2.0 to 5.0, or from 2.2 to 4.8, or from 2.5 to 4.5, or from 3.0 to 4.0, or from 3.2 to 3.8, the limits being included. In one embodiment, if the pH of the solution fluctuates beyond these values, it is possible to bring the pH back to the values indicated, for example by adding a strong acid such as sulfuric acid (H 2 SO 4 ) to lower the pH or a strong base such as potash (KOH) to increase the pH. Advantageously, a pH close to 4.0 can make it possible to obtain the best performance in terms of protection against corrosion, in particular a DE = + 0.3V compared to the crude alloy, that is to say without coating due to the solution of the invention.
[28] On entend par « composé chimique oxydant », au sens de la présente invention, tout composé chimique capable de recevoir au moins un électron d'une autre espèce chimique lors d'une réaction d'oxydoréduction. Le composé chimique oxydant de la solution de l’invention peut être choisi dans le groupe comprenant les sels de permanganate, les sels de molybdates, les sels de persulfate et le peroxyde d’hydrogène, et leurs mélanges. Avantageusement, la concentration du composé chimique oxydant dans la solution peut être comprise entre 0,01 et 0,45 mol/L, les bornes étant incluses, par exemple comprise de 0,05 à 0,40, ou de 0,1 à 0,4, ou de 0,2 à 0,3 mol/L, les bornes étant incluses. [28] The term "oxidizing chemical compound", within the meaning of the present invention, any chemical compound capable of receiving at least one electron of another chemical species during a redox reaction. The oxidizing chemical compound of the solution of the invention can be chosen from the group comprising permanganate salts, molybdate salts, persulfate salts and hydrogen peroxide, and mixtures thereof. Advantageously, the concentration of the oxidizing chemical compound in the solution can be between 0.01 and 0.45 mol / L, the limits being included, for example ranging from 0.05 to 0.40, or from 0.1 to 0 , 4, or from 0.2 to 0.3 mol / L, the limits being included.
[29] Dans le cas des sels de permanganate ou de molybdate, les ions permanganate ou molybdate contenus dans la solution de l’invention peuvent être associés à tout type de contre-ion adapté, par exemple le permanganate de potassium KMnÜ4 ou le permanganate de sodium NaMn04 et le molybdate de sodium Na2Mo04, de potassium K2M0O4 ou d’ammonium (NH4)2Mo04. Avantageusement, l’ion permanganate est utilisé car il est une source de manganèse et l’ion molybdate est utilisé comme source de molydbène. [29] In the case of permanganate or molybdate salts, the permanganate or molybdate ions contained in the solution of the invention can be associated with any suitable type of counterion, for example potassium permanganate KMnÜ4 or permanganate of sodium NaMn0 4 and molybdate sodium Na2Mo04, potassium K2M0O4 or ammonium (NH4) 2Mo04. Advantageously, the permanganate ion is used because it is a source of manganese and the molybdate ion is used as a source of molydbene.
[30] Dans le cas des sels de persulfate, l’ion persulfate peut être le peroxomonosulfate SOs2- ou le peroxodisulfate S2O8. Le sel de persulfate peut être par exemple choisi parmi tous les sels de persulfate connus, et par exemple parmi le persulfate d'ammonium, le persulfate de sodium, le persulfate de potassium, l’hydrogénopersulfate de potassium et le sel triple du monopersulfate de potassium. [30] In the case of persulfate salts, the persulfate ion can be peroxomonosulfate SOs 2- or peroxodisulfate S 2 O8 2 · . The persulfate salt can for example be chosen from all the known persulfate salts, and for example among ammonium persulfate, sodium persulfate, potassium persulfate, potassium hydrogen sulfate and the triple salt of potassium monopersulfate.
[31] On entend par « agent complexant », au sens de la présente invention, tout composé permettant de réagir avec un métal, notamment l’aluminium et ses alliages, et ainsi former un composé soluble complexe. Avantageusement, l’agent complexant l’aluminium joue aussi le rôle d’inhibiteur de corrosion. A ce titre, il peut avantageusement permettre de prévenir ou de limiter la corrosion sur une pièce métallique, notamment l’aluminium et ses alliages, à l’exception de l’ion chrome. La corrosion peut être évaluée par mesure du nombre de piqûres à la surface de la pièce métallique, dans un temps et des conditions données. Les propriétés requises sont une absence de piqûres après 168h d’exposition à un test de brouillard salin selon la norme ASTM B117. [31] The term "complexing agent", within the meaning of the present invention, any compound making it possible to react with a metal, in particular aluminum and its alloys, and thus form a complex soluble compound. Advantageously, the aluminum complexing agent also plays the role of corrosion inhibitor. As such, it can advantageously make it possible to prevent or limit corrosion on a metal part, in particular aluminum and its alloys, with the exception of the chromium ion. Corrosion can be evaluated by measuring the number of pits on the surface of the metal part, in a given time and under given conditions. The required properties are an absence of pitting after 168 hours of exposure to a salt spray test according to standard ASTM B117.
[32] L’agent complexant de l’aluminium contenu dans la solution de l’invention peut être un sel fluoré ou un mélange de sels fluorés, un composé organique choisi parmi les gluconates, citrates, oxalates, acétates et formiates, ou un mélange quelconque de ceux-ci. Le sel fluoré peut être par exemple choisi parmi les hexafluorozirconates, les hexafluorotitanates, les hexafluorosilicates et un quelconque mélange de ceux-ci. Parmi les gluconates, il peut s’agir par exemple de gluconate de sodium, de gluconate de potassium, de gluconate de calcium ou de gluconate d’ammonium. Parmi les citrates, il peut s’agir par exemple de citrate de sodium, de citrate de potassium ou de citrate d’ammonium. Parmi les oxalates, il peut s’agir d’oxalate de sodium, d’oxalate de potassium ou d’oxalate d’ammonium. Parmi les acétates, il peut s’agir d’acétate de sodium, d’acétate de potassium ou acétate d’ammonium. Parmi les formiates, il peut s’agir de formiate de sodium, de formiate de potassium ou de formiate d’ammonium. [32] The aluminum complexing agent contained in the solution of the invention may be a fluorinated salt or a mixture of fluorinated salts, an organic compound chosen from gluconates, citrates, oxalates, acetates and formates, or a mixture any of these. The fluorinated salt may for example be chosen from hexafluorozirconates, hexafluorotitanates, hexafluorosilicates and any mixture thereof. Among the gluconates, it may for example be sodium gluconate, potassium gluconate, calcium gluconate or ammonium gluconate. Among the citrates, it may for example be sodium citrate, potassium citrate or ammonium citrate. Among the oxalates, it can be sodium oxalate, potassium oxalate or ammonium oxalate. Among the acetates, it can be sodium acetate, potassium acetate or ammonium acetate. Among the formates, it may be sodium formate, potassium formate or ammonium formate.
[33] On entend par « composé inhibiteur de corrosion », au sens de la présente invention, tout composé susceptible de réduire la vitesse de corrosion d’une surface métallique dans des conditions habituelles d’utilisation. Le composé inhibiteur de corrosion peut être choisi parmi les sels de terres rares, de tungstate, de vanadate, de phosphate et de cérium III, de sels de zirconium, de titane ou de silicium. Ces composés peuvent être introduits en dose minoritaire, par exemple de 0,1 à 5% massique, notamment de 0,5 à 4,0% massique, ou de 1 ,0 à 3,0% massique. Un seul inhibiteur ou un mélange d’inhibiteurs peuvent être utilisés pour améliorer la résistance à la corrosion du revêtement. [33] “Corrosion inhibiting compound” is understood to mean, within the meaning of the present invention, any compound capable of reducing the rate of corrosion of a metal surface under usual conditions of use. The corrosion inhibitor compound can be chosen from the rare earth, tungstate, vanadate, phosphate and cerium III salts, zirconium, titanium or silicon salts. These compounds can be introduced in a minority dose, for example from 0.1 to 5% by mass, in particular from 0.5 to 4.0% by mass, or from 1.0 to 3.0% by mass. mass. A single inhibitor or a mixture of inhibitors can be used to improve the corrosion resistance of the coating.
[34] On entend par « agent colmatant », au sens de la présente invention, tout composé permettant d’éviter la présence de porosités ou d’hétérogénéité d’épaisseur de la couche de précipité déposée. L’agent colmatant susceptible d’être contenu dans la solution de l’invention peut être un composé à base d’ions phosphates, phosphonates ou polyphosphates ou de fer. A ce titre, l’ion phosphate peut être associé à tout type de contre-ion adapté. Il peut s’agir par exemple des hydrogénophosphates de potassium ou de sodium KH2PO4, K2HPO4, NaFhPC ou Na2HPC>4 0u d’acide phosphorique H3PO4. Avantageusement, l’ion phosphate peut être utilisé comme agent colmatant, c’est à dire qu’il a pour fonction d’uniformiser l’épaisseur et le profil de composition chimique de la couche d’oxydes de manganèse et d’aluminium formée afin de la rendre plus passivante. L’agent colmatant peut être aussi un sel de fer de type sulfate de fer Fe2(SC>4)3, chlorure ferrique FeCb, ferricyanure de potassium (K3Fe(CN)6), gluconate ou oxalate de fer. Dans la solution de l’invention, la concentration en agent colmatant peut être par exemple comprise entre 0,001 et 0,20 mol/L, les bornes étant incluses, notamment de 0,010 à 0,18 mol/L, ou de 0,050 à 0,18 mol/L, ou de 0,08 à 0,18 mol/L, ou de 0,10 à 0,15 mol/L, les bornes étant incluses. [34] The term "clogging agent", within the meaning of the present invention, any compound making it possible to avoid the presence of porosities or heterogeneity in thickness of the layer of precipitate deposited . The sealing agent capable of being contained in the solution of the invention may be a compound based on phosphate ions, phosphonates or polyphosphates or iron. As such, the phosphate ion can be combined with any suitable type of counterion. It can be, for example, potassium or sodium hydrogenphosphates KH2PO4 , K2HPO4, NaFhPC or Na2HPC> 40 or phosphoric acid H3PO4. Advantageously, the phosphate ion can be used as a sealing agent, that is to say that it has the function of standardizing the thickness and the profile of chemical composition of the layer of manganese and aluminum oxides formed in order to make it more exciting. The sealing agent can also be an iron salt of the iron sulphate type Fe2 (SC> 4) 3, ferric chloride FeCb, potassium ferricyanide (K3Fe (CN) 6), gluconate or iron oxalate. In the solution of the invention, the concentration of clogging agent may for example be between 0.001 and 0.20 mol / L, the limits being included, in particular from 0.010 to 0.18 mol / L, or from 0.050 to 0, 18 mol / L, or from 0.08 to 0.18 mol / L, or from 0.10 to 0.15 mol / L, the limits being included.
[35] Par exemple, la solution de conversion chimique de l’invention peut être une solution dans laquelle : [35] For example, the chemical conversion solution of the invention can be a solution in which:
- le composé chimique oxydant est le permanganate de potassium, - the oxidizing chemical compound is potassium permanganate,
- l’agent colmatant, lorsqu’il est présent, est un composé choisi parmi l’hydrogénophosphate de potassium, l’acide phosphorique ou un sel de fer, et - the sealing agent, when present, is a compound chosen from potassium hydrogen phosphate, phosphoric acid or an iron salt, and
- l’agent complexant est un mélange d’acide hexafluorozirconique, d’acide hexafluorotitanique, et d’acide hexafluorosilicique. - the complexing agent is a mixture of hexafluorozirconic acid, hexafluorotitanic acid, and hexafluorosilicic acid.
[36] Dans la solution de l’invention, la concentration d’ion permanganate peut être comprise entre 0,01 et 0,45 mol/L, les bornes étant incluses. La concentration peut être par exemple comprise de 0,05 à 0,40, ou de 0,1 à 0,4, ou de 0,2 à 0,3 mol/L, les bornes étant incluses. [37] Dans la solution de l’invention, la concentration d’ions phosphate peut être comprise de 0,001 et 0,20 mol/L, les bornes étant incluses. La concentration peut être par exemple comprise de 0,010 à 0,18 mol/L, ou de 0,050 à 0,18 mol/L, ou de 0,08 à 0,18 mol/L, ou de 0,10 à 0,15 mol/L, les bornes étant incluses. [36] In the solution of the invention, the concentration of permanganate ion can be between 0.01 and 0.45 mol / L, the limits being included. The concentration can be, for example, from 0.05 to 0.40, or from 0.1 to 0.4, or from 0.2 to 0.3 mol / L, the limits being included. [37] In the solution of the invention, the concentration of phosphate ions can be between 0.001 and 0.20 mol / L, the limits being included. The concentration may for example be from 0.010 to 0.18 mol / L, or from 0.050 to 0.18 mol / L, or from 0.08 to 0.18 mol / L, or from 0.10 to 0.15 mol / L, the limits being included.
[38] Dans la solution de l’invention, la concentration en agent complexant peut être comprise de 0,001 et 0,15 mol/l, les bornes étant incluses. La concentration peut être par exemple comprise de 0,005 à 0,15 mol/L, ou de 0,010 à 0,15 mol/L, ou de 0,05 à 0,15 mol/L, ou de 0,08 à 0,12 mol/L, les bornes étant incluses. [38] In the solution of the invention, the concentration of complexing agent can be between 0.001 and 0.15 mol / l, the limits being included. The concentration may for example be from 0.005 to 0.15 mol / L, or from 0.010 to 0.15 mol / L, or from 0.05 to 0.15 mol / L, or from 0.08 to 0.12 mol / L, the limits being included.
[39] Un autre objet de l’invention se rapporte à un procédé de traitement ou de revêtement d’une surface métallique, comprenant l’application, sur ladite surface, d’une solution telle que définie précédemment. Le traitement peut être par exemple un traitement anticorrosion. [39] Another object of the invention relates to a method of treating or coating a metal surface, comprising the application, on said surface, of a solution as defined above. The treatment may for example be an anticorrosion treatment.
[40] Le procédé peut comprendre en outre au moins une étape de prétraitement de la surface. Ainsi, le procédé de l’invention peut se composer d’une seule ou d’une succession d’étapes de pré-traitement, suivie(s) d’une étape de traitement par la solution de l’invention. [40] The method may further comprise at least one step of pretreatment of the surface. Thus, the method of the invention can consist of a single or a succession of pre-treatment steps, followed by a step of treatment with the solution of the invention.
[41] L’étape de prétraitement peut être de type (1 ), (2) ou (3) ci-dessous, et comprendre successivement les étapes suivantes : [41] The preprocessing step can be of type (1), (2) or (3) below, and successively include the following steps:
(1 ) un dégraissage alcalin de la surface, suivi d’un décapage nitrique de la surface puis d’un décapage fluorhydrique de la surface, (1) an alkaline degreasing of the surface, followed by a nitric pickling of the surface then a hydrofluoric pickling of the surface,
(2) un dégraissage alcalin de la surface et un décapage sulfo-nitro ferrique de la surface, ou (2) alkaline degreasing of the surface and sulfo-nitro ferric pickling of the surface, or
(3) un dégraissage alcalin de la surface, suivi d’un décapage basique sodique de la surface sous champ ultrasonique ou un décapage basique sodique de la surface sans champ ultrasonique. (3) alkaline degreasing of the surface, followed by a basic sodium stripping of the surface under ultrasonic field or a basic sodium stripping of the surface without ultrasonic field.
[42] Chaque type de pré-traitement (1 ), (2) ou (3) peut comprendre ou consister en une immersion dans un bain maintenu à une température fixée et durant un temps défini puis en deux rinçages en cascade par de l’eau déminéralisée. [42] Each type of pre-treatment (1), (2) or (3) can include or consist of immersion in a bath maintained at a fixed temperature and for a defined time and then in two rinses in cascade with Demineralized Water.
[43] L’étape de traitement peut comprendre ou consister en une immersion dans un bain comprenant ou consistant en la solution de l’invention, maintenue à une température fixée et durant un temps défini puis en deux rinçages en cascade par de l’eau déminéralisée. [44] Les concentrations des différentes espèces lors de la préparation du bain de conversion peuvent être telles que définies ci-avant dans le cadre de la définition de la solution de l’invention. Par exemple les concentrations en ions peuvent être les suivantes : [43] The treatment step may comprise or consist of immersion in a bath comprising or consisting of the solution of the invention, maintained at a fixed temperature and for a defined time and then in two rinses in cascade with water demineralized. [44] The concentrations of the different species during the preparation of the conversion bath can be as defined above in the context of the definition of the solution of the invention. For example the ion concentrations can be the following:
- La concentration en ions MnCV peut être égale à 0,01-0,45 mol/L, - The concentration of MnCV ions can be equal to 0.01-0.45 mol / L,
- La concentration en ions H2PO4 peut être égale à 0,05-0,2 mol/L, - The concentration of H2PO4 ions can be equal to 0.05-0.2 mol / L,
- La concentration en ions FhZrFe peut être égale à 0,005-0,1 mol/L, - The concentration of FhZrFe ions can be equal to 0.005-0.1 mol / L,
- La concentration en ions Ce(lll) peut être égale à 0,003-0,3 mol/L - The concentration of Ce ions (lll) can be equal to 0.003-0.3 mol / L
ce qui peut correspondre par exemple à des masses initialement introduites d’environ : which can correspond for example to masses initially introduced of approximately:
- 1 ,5 à 75 g/L de permanganate de potassium KMnÜ4, - 1.5 to 75 g / L of potassium permanganate KMnÜ4,
- 5 à 30 g/L d’hydrogénophosphate de potassium KH2PO4, - 5 to 30 g / L of potassium hydrogen phosphate KH2PO4,
- 1 ,4 à 27 ml/L d’acide hexafluorozirconique 50%, - 1, 4 to 27 ml / L of 50% hexafluorozirconic acid,
- 1 à 10 g/L de nitrate de cérium III. - 1 to 10 g / L of cerium nitrate III.
[45] Dans le cadre du procédé de l’invention, l’objet à traiter peut présenter une surface métallique en aluminium ou en alliage d’aluminium. [45] In the context of the process of the invention, the object to be treated can have a metallic surface made of aluminum or an aluminum alloy.
[46] Avantageusement, le procédé de l’invention peut permettre de réaliser, sur une surface métallique, un revêtement. [46] Advantageously, the method of the invention can make it possible to produce a coating on a metal surface.
[47] Ainsi, un autre objet de l’invention se rapporte à un revêtement d’une surface métallique susceptible d’être obtenu par le procédé de traitement d’une surface tel que défini précédemment. Avantageusement, le revêtement de l’invention peut être une couche compacte, d’épaisseur inférieure à 1 pm et adhérente pour l’application d’un vernis ou d’une peinture. Avantageusement, d’autres caractéristiques de ce revêtement sont possiblement tout ou partie les suivantes : [47] Thus, another object of the invention relates to a coating of a metal surface capable of being obtained by the method of treatment of a surface as defined above. Advantageously, the coating of the invention can be a compact layer, of thickness less than 1 μm and adherent for the application of a varnish or a paint. Advantageously, other characteristics of this coating are possibly all or part of the following:
- présenter une coloration visible, uniforme et exempte de défauts, - present a visible, uniform coloring free from defects,
- être continu, uniforme, adhérent, sans discontinuité (fissures, trous...), sans poudrage, lisse et identifiable (c’est-à-dire coloré ou facilement repérable), - be continuous, uniform, adherent, without discontinuity (cracks, holes ...), without dusting, smooth and identifiable (that is to say colored or easily identifiable),
- présenter une tenue parfaite en température jusqu’à 80 °C et ne pas se détériorer, - résister au minimum à 168h au brouillard salin avec moins de 1 ,5 piqûres/dm2 et pas de piqûres ayant un diamètre supérieur à 0,8 mm de diamètre après 168h, - have perfect temperature resistance up to 80 ° C and not deteriorate, - resist at least 168 hours against salt spray with less than 1.5 bites / dm 2 and no bites with a diameter greater than 0.8 mm in diameter after 168 hours,
- avoir un poids de couche compris entre 0,42 g/m2 et 1 ,2 g/m2, - have a layer weight of between 0.42 g / m 2 and 1.2 g / m 2 ,
-présenter une bonne adhérence sèche et humide pour un primaire de corrosion quelconque, -have good dry and wet adhesion for any corrosion primer,
- être insoluble dans les alcools, l’eau et les solvants, mais être soluble dans les produits alcalins et les acides forts, - be insoluble in alcohols, water and solvents, but be soluble in alkaline products and strong acids,
- avoir une continuité électrique inférieure à 5000 pOhms/inch2 à l’état initial et ne pas dépasser 10 000 pOhms/cm2 après une exposition de 168 h au brouillard salin. - have an electrical continuity of less than 5000 pOhms / inch2 in the initial state and not exceed 10,000 pOhms / cm2 after a 168 h exposure to salt spray.
[48] Un autre objet de l’invention se rapporte à une surface métallique, notamment en aluminium ou en alliage d’aluminium, comprenant un revêtement tel que défini précédemment. [48] Another object of the invention relates to a metal surface, in particular aluminum or aluminum alloy, comprising a coating as defined above.
[49] Un autre objet de l’invention se rapporte à une utilisation d’une solution telle que définie précédemment, pour traiter une surface métallique, notamment en aluminium ou en alliage d’aluminium. [49] Another object of the invention relates to the use of a solution as defined above, for treating a metal surface, in particular aluminum or aluminum alloy.
[50] Le traitement peut être choisi parmi : [50] The treatment can be chosen from:
- un traitement anticorrosion (en préventif), - anticorrosion treatment (preventive),
- un prétraitement pour une application la peinture, - a pretreatment for a paint application,
- une réparation locale d’un revêtement de pièces déjà traitées, - local repair of a coating of parts already treated,
- un colmatage des pièces ayant subi une anodisation. - clogging of parts having undergone anodization.
[51 ] D’autres avantages pourront encore apparaître à l’homme du métier à la [51] Other advantages may also appear to the skilled person at the
lecture des exemples ci-dessous. read the examples below.
[52] EXEMPLES OU MODES DE REALISATION [53] Exemple 1 : Préparation d’une solution de conversion chimique de l’invention [52] EXAMPLES OR EMBODIMENTS [53] Example 1: Preparation of a chemical conversion solution of the invention
[54] L’élaboration d’une solution de conversion chimique consiste en la dissolution dans de l’eau de plusieurs sels de permanganate de potassium, d’hydrogénophosphates de potassium, de nitrates de cérium et d’acide hexafluorozirconique dans les proportions suivantes : [54] The preparation of a chemical conversion solution consists in dissolving in water several salts of potassium permanganate, potassium hydrogen phosphates, cerium nitrates and hexafluorozirconic acid in the following proportions:
- 1 ,5 à 75 g/L de permanganate de potassium KMnC>4, - 1.5 to 75 g / L of potassium permanganate KMnC> 4,
- 5 à 30 g/L d’hydrogénophosphate de potassium KH2PO4, - 5 to 30 g / L of potassium hydrogen phosphate KH2PO4,
- 1 ,4 à 27 ml/L d’acide hexafluorozirconique 50%, - 1, 4 to 27 ml / L of 50% hexafluorozirconic acid,
- 1 à 10 g/L de nitrate de cérium III. - 1 to 10 g / L of cerium nitrate III.
[55] La préparation est effectuée à 60°C avec un temps de dissolution de tous les sels d’environ 1 h. [55] The preparation is carried out at 60 ° C with a dissolution time of all the salts of approximately 1 h.
[56] Exemple 2 : Traitement d’une surface métallique en aluminium ou alliage au moyen de la solution de conversion chimique de l’invention [56] Example 2: Treatment of a metallic surface of aluminum or alloy using the chemical conversion solution of the invention
Le protocole de traitement d’une pièce en aluminium ou alliage d’aluminium se décompose en plusieurs étapes : The treatment protocol for an aluminum or aluminum alloy part is broken down into several stages:
- immersion de la pièce durant quelques minutes (2-6 minutes) dans un bain de dégraissage alcalin qui est choisi parmi les différentes solutions existantes en atelier de traitement de surface, - immersion of the part for a few minutes (2-6 minutes) in an alkaline degreasing bath which is chosen from the various solutions existing in the surface treatment workshop,
- rinçage dans un bain mort puis dans un bain d’eau déminéralisée, - rinsing in a dead bath then in a demineralized water bath,
- immersion de la pièce durant quelques minutes (2-6 minutes) dans un bain décapage acide de composition disponible dans les ateliers de traitement de surface (TS), - immersion of the part for a few minutes (2-6 minutes) in an acid pickling bath of composition available in surface treatment workshops (TS),
- rinçage dans un bain mort puis dans un bain d’eau déminéralisée, - rinsing in a dead bath then in a demineralized water bath,
- immersion dans le bain de conversion chimique faisant l’objet de la présente invention durant un temps compris entre 2 et 10 minutes selon l’alliage à traiter, - immersion in the chemical conversion bath which is the subject of the present invention for a time of between 2 and 10 minutes depending on the alloy to be treated,
- rinçage dans un bain mort puis dans un bain d’eau déminéralisée. Listes des références - rinsing in a dead bath then in a bath of demineralized water. List of references
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2. W.-K. Chen et al. : « The effect of chromic sulfate concentration and immersion time on the structures and anticorrosive performance of the Cr(lll) conversion coatings on aluminum alloys », Applied Surface Science, 256 (2010) 4924-4929. 2. W.-K. Chen et al. : "The effect of chromic sulfate concentration and immersion time on the structures and anticorrosive performance of the Cr (lll) conversion coatings on aluminum alloys", Applied Surface Science, 256 (2010) 4924-4929.
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Claims

Revendications Claims
[Revendication 1] Solution dépourvue de chrome sous tous ses états d’oxydation comprenant [Claim 1] Solution devoid of chromium in all its oxidation states including
au moins un composé chimique oxydant, au moins un agent complexant de l’aluminium, au moins un composé inhibiteur de corrosion, et at least one oxidizing chemical compound, at least one aluminum complexing agent, at least one corrosion inhibiting compound, and
- éventuellement un composé chimique colmatant, - possibly a clogging chemical compound,
ladite solution ayant un pH allant de 1 à 5. said solution having a pH ranging from 1 to 5.
[Revendication 2] Solution selon la revendication 1 , dans laquelle le composé chimique oxydant est choisi dans le groupe comprenant les sels de permanganate, les sels de molybdate, les sels de persulfate et le peroxyde d’hydrogène. [Claim 2] The solution of claim 1, wherein the oxidizing chemical compound is selected from the group consisting of permanganate salts, molybdate salts, persulfate salts and hydrogen peroxide.
[Revendication s] Solution selon la revendication 1 , dans laquelle l’agent complexant est choisi parmi les sels fluorés et leurs mélanges, les composés organiques choisis dans le groupe comprenant les gluconates, les citrates, les oxalates, les acétates et les formiates, et un mélange d’au moins un sel fluoré et d’au moins un desdits composés organiques. [Claim s] Solution according to claim 1, in which the complexing agent is chosen from fluorinated salts and their mixtures, the organic compounds chosen from the group comprising gluconates, citrates, oxalates, acetates and formates, and a mixture of at least one fluorinated salt and at least one of said organic compounds.
[Revendication 4] Solution selon la revendication 3, dans laquelle l’agent complexant est un sel fluoré choisi parmi les hexafluorozirconates, les hexafluorotitanates, les hexafluorosilicates et un mélange de ceux-ci. [Claim 4] The solution according to claim 3, wherein the complexing agent is a fluorinated salt selected from hexafluorozirconates, hexafluorotitanates, hexafluorosilicates and a mixture thereof.
[Revendication 5] Solution selon l’une quelconque des revendications précédentes, dans laquelle l’agent inhibiteur de corrosion est choisi parmi parmi les sels de terres rares, de tungstate, de vanadate, de phosphate et de cérium III, de sels de zirconium, de titane ou de silicium. [Claim 5] Solution according to any one of the preceding claims, in which the corrosion-inhibiting agent is chosen from rare earth salts, tungstate, vanadate, phosphate and cerium III, zirconium salts, titanium or silicon.
[Revendication 6] Solution selon l’une quelconque des revendications précédentes, comprenant en outre un composé chimique colmatant à base d’ions phosphates, d’ions phosphonates ou d’ions polyphosphates ou de fer. [Claim 6] A solution according to any one of the preceding claims, further comprising a clogging chemical compound based on phosphate ions, phosphonate ions or polyphosphates or iron ions.
[Revendication 7] Solution selon la revendication 6, dans laquelle : [Claim 7] Solution according to claim 6, in which:
- la concentration d’ion permanganate est comprise entre 0,01 et 0,45 mol/L, - the concentration of permanganate ion is between 0.01 and 0.45 mol / L,
- la concentration d’ion phosphate est comprise entre 0,001 et 0,20 mol/l, et la concentration en agent complexant est comprise entre 0,001 et 0,15 mol/L. - The concentration of phosphate ion is between 0.001 and 0.20 mol / l, and the concentration of complexing agent is between 0.001 and 0.15 mol / L.
[Revendication 8] Solution selon la revendication 6, dans laquelle :[Claim 8] A solution according to claim 6, in which:
- le composé chimique comprenant des ions permanganate est le permanganate de potassium,the chemical compound comprising permanganate ions is potassium permanganate,
- le composé chimique comprenant des ions phosphate est un choisi parmi l’hydrogénophosphate de potassium, l’acide phosphorique et un sel de fer, etthe chemical compound comprising phosphate ions is chosen from potassium hydrogen phosphate, phosphoric acid and an iron salt, and
- l’agent complexant est un mélange d’acide hexafluorozirconique, d’acide hexafluorotitanique, et d’acide hexafluorosilicique. - the complexing agent is a mixture of hexafluorozirconic acid, hexafluorotitanic acid, and hexafluorosilicic acid.
[Revendication 9] Procédé de traitement d’une surface métallique, comprenant l’application, sur ladite surface, d’une solution telle que définie dans l’une quelconque des revendications 1 à 8. [Claim 9] A method of treating a metal surface, comprising applying, on said surface, a solution as defined in any one of claims 1 to 8.
[Revendication 10] Procédé selon la revendication 9, comprenant en outre une étape de prétraitement de ladite surface métallique. [Claim 10] The method of claim 9, further comprising a step of pretreatment of said metal surface.
[Revendication 11] Procédé selon la revendication 10, dans lequel ladite étape de prétraitement comprend successivement les étapes suivantes [Claim 11] The method of claim 10, wherein said preprocessing step successively comprises the following steps
- un dégraissage alcalin de la surface, un décapage nitrique de ladite surface et un décapage fluorhydrique de ladite surface, ouan alkaline degreasing of the surface, a nitric pickling of said surface and a hydrofluoric pickling of said surface, or
- un dégraissage alcalin de ladite surface et un décapage sulfo-nitro ferrique de ladite surface, ouan alkaline degreasing of said surface and a sulfo-nitro ferric pickling of said surface, or
- un dégraissage alcalin de ladite surface et un décapage basique sodique de ladite surface éventuellement sous champ ultrasonique. - an alkaline degreasing of said surface and a basic sodium stripping of said surface possibly under ultrasonic field.
[Revendication 12] Procédé selon l’une quelconque des revendications 9 à 11 , dans lequel ladite surface métallique est constituée d’aluminium ou est un alliage d’aluminium. [Claim 12] A method according to any of claims 9 to 11, wherein said metal surface is made of aluminum or is an aluminum alloy.
[Revendication 13] Revêtement d’une surface métallique susceptible d’être obtenu par le procédé de traitement d’une surface métallique tel que défini dans l’une quelconque des revendications 9 à 11. [Claim 13] Coating of a metallic surface capable of being obtained by the method of treating a metallic surface as defined in any one of claims 9 to 11.
[Revendication 14] Surface métallique comprenant un revêtement tel que défini à la revendication 13. [Claim 14] Metal surface comprising a coating as defined in claim 13.
[Revendication 15] Utilisation d’une solution telle que définie dans l’une quelconque des revendications 1 à 8, dans un traitement anticorrosion d’une surface métallique. [Claim 15] Use of a solution as defined in any one of claims 1 to 8, in an anticorrosion treatment of a metal surface.
PCT/FR2019/053191 2018-12-20 2019-12-19 Anticorrosion treatment solution and uses WO2020128353A1 (en)

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CA3123826A CA3123826A1 (en) 2018-12-20 2019-12-19 Anticorrosion treatment solution and uses
CN201980092075.8A CN113544312A (en) 2018-12-20 2019-12-19 Corrosion-proof treatment liquid and its use
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FR3090694B1 (en) 2023-05-26
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