WO2020118819A1 - Electric motor based on double-layer rotor structure, and double-layer energy storage flywheel - Google Patents

Electric motor based on double-layer rotor structure, and double-layer energy storage flywheel Download PDF

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Publication number
WO2020118819A1
WO2020118819A1 PCT/CN2019/070717 CN2019070717W WO2020118819A1 WO 2020118819 A1 WO2020118819 A1 WO 2020118819A1 CN 2019070717 W CN2019070717 W CN 2019070717W WO 2020118819 A1 WO2020118819 A1 WO 2020118819A1
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Prior art keywords
rotor
inner rotor
double
outer rotor
stator
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PCT/CN2019/070717
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French (fr)
Chinese (zh)
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王智洋
刘杰
张庆源
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微控物理储能研究开发(深圳)有限公司
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Publication of WO2020118819A1 publication Critical patent/WO2020118819A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/02Additional mass for increasing inertia, e.g. flywheels
    • H02K7/025Additional mass for increasing inertia, e.g. flywheels for power storage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/16Mechanical energy storage, e.g. flywheels or pressurised fluids

Definitions

  • the invention relates to the technical field of motors, in particular to a motor based on a double-layer rotor structure and a double-layer energy storage flywheel.
  • permanent magnet motors Compared with AC induction motors, permanent magnet motors have higher efficiency, smaller size, more constant torque output and better reliability, which is the development direction of high-speed and high-efficiency motors.
  • the permanent magnet motor is composed of a rotor and a stator.
  • the excitation magnetic field of the motor is provided by permanent magnets on the rotor.
  • the excitation magnetic field generates a rotating torque through the interaction with the current in the coil on the stator to realize the rotation of the motor.
  • Permanent magnet motors can usually be divided into inner rotor or outer rotor structures. In the inner rotor structure motor, the rotor is in the center of the motor, surrounded by the stator of the outer ring.
  • stator of the outer rotor structure motor is at the center of the motor, surrounded by the rotor of the outer ring, which can increase the rotor inertia and make the motor more affected by external load disturbances Small, often used in applications requiring constant speed.
  • the traditional permanent magnet motor has a stator core structure, and the stator coil is wound on the stator core formed by stacking silicon steel sheets.
  • the magnetic fields of the rotor and stator act on the magnetic circuit formed by the stator core, the air gap of the motor, and the rotor, and the magnetic fields of the two interact to form a rotating torque. Due to the spatial discontinuity of the stator core, the rotor and stator magnetic fields will fluctuate in space, which can be expressed mathematically as a higher-order spectrum signal under Fourier transform.
  • the traditional ironless motor does not use the stator core structure, the magnetic field is defined by the coil, the air gap of the motor and the magnetic circuit formed by the rotor. Since there is no spatial discontinuity, the rotor and stator magnetic fields are smoother. Therefore, the motor has no cogging torque and no torque fluctuations on the circumference, and the motor control is more stable.
  • the stator has a thinner radial section and a smaller volume. Since there is no stator core, the iron loss is reduced, which can potentially improve the efficiency of the motor. Since the magnetic resistance of the magnetic circuit of the conventional ironless motor is relatively large, it may weaken the magnetic field strength of the rotor and stator under the same conditions, resulting in a reduction in torque.
  • the winding coil of the traditional ironless motor does not wrap any metal iron core.
  • the motor By removing the stator core of the traditional permanent magnet motor, the motor’s The distribution of the bias magnetic field and the control magnetic field will be smoother, which greatly reduces the torque ripple of the motor and makes the motor control smoother.
  • the hysteresis loss is reduced, which can potentially improve the efficiency of the motor.
  • the stator core of the motor is removed, the reluctance of the magnetic circuit is increased, which will reduce the strength of the magnetic field in the motor, thereby reducing the peak torque of the motor output.
  • stator coil Due to the increased reluctance, the stator coil will need to provide more electromagnetic
  • the driving force will increase the heat loss in the motor wires, offset the reduced hysteresis loss, and may eventually reduce the efficiency of the motor. Without the heat dissipation of the iron core, the stator heat may be dissipated nowhere, causing the stator to overheat. .
  • the purpose of the present invention is to provide a motor based on a double-layer rotor structure and a double-layer energy storage flywheel in view of the above defects of the prior art.
  • the object of the present invention can be achieved by the following technical measures:
  • the invention provides a motor based on a double-layer rotor structure.
  • the motor includes:
  • stator fixed to the mounting shell, the stator including a stator coil
  • the outer rotor rotatably sleeved on the outside of the mounting shell, an outer rotor field magnet is provided on the inner wall of the outer rotor, and the stator coil is sandwiched between the inner rotor field magnet and the outer rotor field magnet .
  • the mounting shell includes an upper shell and a lower shell, the upper shell and the lower shell cooperate to fix the inner rotor and the outer rotor, and the mounting shell is made of metal or non-metal Made of metal material.
  • the inner rotor and the mounting shell are connected by an inner rotor bearing
  • the outer rotor and the mounting shell are connected by an outer rotor bearing
  • the inner rotor bearing is one or more of rolling bearings, sliding bearings, magnetic bearings and air bearings.
  • the outer rotor bearing is one or more of rolling bearings, sliding bearings, magnetic bearings and air bearings.
  • the stator has no stator core, and the stator further includes a support structure, and the stator coil is fixed to the support structure, and the support structure is made of metal or non-metallic material, or is made of a Or a variety of non-molding materials, including gel, rubber, glass, and resin.
  • the stator may also include a stator core, the stator coil is wound around the stator core, the stator core is sandwiched between the inner rotor field magnet and the outer rotor field magnet, the
  • the stator iron core includes a plurality of iron core laminations, and the plurality of iron core laminations are stacked in the axial direction of the stator iron core.
  • both the inner rotor and the outer rotor are generators, or the inner rotor and the outer rotor are electric motors, or the inner rotor and the outer rotor are both One of the rotors is an electric motor, and the other rotor is used in generators.
  • the invention also provides a double-layer energy storage flywheel including the above motor, the outer rotor is connected to the outer rotor flywheel, the outer rotor flywheel is provided outside the mounting shell, and the inner rotor is connected to the inner rotor flywheel , The inner rotor flywheel is installed inside the mounting shell and installed outside the inner rotor.
  • the mounting shell is formed with a hollow first cavity and a second cavity at the lower end of the first cavity which is integrally communicated with the first cavity, the first cavity and the second cavity
  • the cross-section of the two cavities has an inverted “T” shape, the outer rotor is located outside the first cavity, the inner rotor is installed in the first cavity, and the inner rotor extends from the first cavity One cavity extends to the second cavity.
  • the outer rotor flywheel is sleeved on the outside of the first cavity, and the inner rotor flywheel is accommodated in the second cavity.
  • the motor of the present invention includes a mounting shell, a stator, an inner rotor, and an outer rotor. There is no physical connection between the inner rotor and the outer rotor of the motor. The inner rotor and the outer rotor are coupled by the action of a magnetic field, so that the inner rotor and the outer rotor are linked to each other.
  • the motor can be applied to the double-layer energy storage flywheel, and can also be used as a pure motor, pure generator or electric and power generation integrated machine (that is, one of the inner rotor and the outer rotor is a motor, and the other rotor is a generator) .
  • the double-layer energy storage flywheel of the present invention has a double-layer rotor structure, which effectively uses space, so that the weight of the flywheel available per unit volume increases, thereby increasing the density of the flywheel's stored energy.
  • FIG. 1 is a schematic diagram of the internal structure of the ironless motor of the present invention.
  • FIG. 2 is a plan view of the ironless motor of the present invention.
  • FIG. 3 is a schematic diagram of the internal structure of the iron-core motor of the present invention.
  • FIG. 4 is a schematic diagram of the internal structure of the double-layer energy storage flywheel of the present invention.
  • FIG. 5 is a top view of the double-layer energy storage flywheel of the present invention.
  • the embodiment of the present invention provides a motor based on a double-layer rotor structure, which can be applied to a double-layer energy storage flywheel, and can also be used as a pure motor, a pure generator, or an electric and power generation integrated machine (ie, inner rotor and outer One of the two rotors is a motor, and the other rotor is a generator).
  • the motor may be a coreless motor or a cored motor, preferably a coreless motor.
  • FIGS. 1 and 2 show an ironless motor based on a double-layer rotor structure.
  • the motor includes: a mounting shell 10, a stator (not shown in the figure), an inner rotor 30, and an outer rotor 40.
  • the stator is fixed to the mounting shell 10, the stator includes a supporting structure (not shown in the figure) and a stator coil 20 wound around the supporting structure, the inner rotor 30 is rotatably disposed inside the mounting shell 10, and the outer wall of the inner rotor 30
  • An inner rotor excitation magnet 301 is provided on the inner rotor excitation magnet 301 between the inner rotor 30 and the stator coil 20; the outer rotor 40 is rotatably sleeved on the outside of the mounting shell 10, and the outer rotor excitation magnet is provided on the inner wall of the outer rotor 40
  • the magnet 401 and the stator coil 20 are sandwiched between the inner rotor field magnet 301 and the outer rotor field magnet 401.
  • the supporting structure is made of metal or non-metallic materials, or one or more non-forming materials.
  • the non-forming materials include but are not limited to gel, rubber, glass, and resin.
  • the supporting structure may be made of gel, Made of one or more of rubber, glass and resin.
  • the motor is provided without an iron core. Since the bias magnetic field on the stator is provided by the inner rotor field magnet 301 and the outer rotor field magnet 401, the rotation of the inner rotor 30 and the outer rotor 40 can be synchronized and reduced Control difficulty, therefore, while greatly reducing the magnetic resistance of the magnetic circuit while increasing the magnetic driving force, the bias magnetic field strength is higher, and because the motor does not have an iron core, there is no effect of magnetic saturation, so the higher The strength of the bias magnetic field increases the power density of the motor.
  • the ironless motor of this embodiment retains the advantages of the traditional ironless motor compared to the traditional iron core permanent magnet motor, reduces hysteresis loss, improves motor efficiency, reduces stator space, and eliminates cogging torque .
  • the ironless motor has a double-layer rotor structure on the basis of maintaining the advantages of the traditional ironless motor, which greatly improves the bias magnetic field of the motor, thus The power density of the motor is improved.
  • the stator heat loss is reduced, the temperature of the motor is reduced, and the reliability and life of the motor are improved.
  • FIG. 3 shows a cored motor based on a double-layer rotor structure.
  • the motor includes: a mounting shell 10, a stator (not shown in the figure), an inner rotor 30, and an outer rotor 40.
  • the stator is fixed to the mounting shell 10, the stator further includes a stator core 202, the stator coil 20 is wound around the stator core 202, the inner rotor 30 is rotatably disposed inside the mounting shell 10, and the inner wall of the inner rotor 30 is provided with an inner
  • the rotor excitation magnet 301, the inner rotor excitation magnet 301 is located between the inner rotor 30 and the stator coil 20;
  • the outer rotor 40 is rotatably sleeved outside the mounting shell 10, the outer rotor excitation magnet 401 is provided on the inner wall of the outer rotor 40, the stator
  • the coil 20 is sandwiched between the inner rotor field magnet 301 and the outer rotor field magnet 401.
  • stator core 202 includes a plurality of iron core laminations, which are laminated in the axial direction of the stator iron core 202 Settings.
  • the bias magnetic field on the stator is provided by the inner rotor excitation magnet 301 and the outer rotor excitation magnet 401, the rotation of the inner rotor 30 and the outer rotor 40 can be synchronized, reducing the control difficulty. While reducing the magnetic resistance of the magnetic circuit and increasing the magnetic driving force, the bias magnetic field is stronger.
  • the inner rotor 30 and the outer rotor 40 there is no physical mechanism connection between the inner rotor 30 and the outer rotor 40, and the inner rotor 30 and the outer rotor 40 are coupled by the action of the magnetic field, so that the inner rotor 30 and the outer rotor 40 are mutually linked, that is, the inner rotor 30 and the outer rotor 40 are rotated.
  • One of the two rotors 40 will rotate due to the magnetic attraction.
  • the inner rotor 30 and the outer rotor 40 rotate at the same speed due to the excitation current.
  • the mounting shell 10 includes an upper shell 100 and a lower shell 101; please refer to FIGS. 1 and 4, the support structure is provided in Between the upper case 100 and the lower case 101, please refer to FIG. 3, the stator core 202 is provided between the upper case 100 and the lower case 101, and the upper case 100 and the lower case 101 cooperate to fix the inner
  • the rotor 30 and the outer rotor 40 and the mounting shell 10 are made of metal or non-metallic materials.
  • the upper shell 100 and the lower shell 101 may be integrally formed with the support structure or may be mechanically connected.
  • the mounting shell 10 provides support for the inner rotor 30 and the outer rotor 40 through different kinds of bearings, and the inner rotor 30 and the mounting shell 10 They are connected by an inner rotor bearing 302, and the outer rotor 40 and the mounting shell 10 are connected by an outer rotor bearing 402.
  • the upper and lower ends of the inner rotor 30 are connected to the inner rotor bearing 302.
  • the upper and lower ends of the outer rotor 40 are connected to the outer rotor bearing 402, and the outer rotor bearing 402 rotates It can drive the outer rotor 40 to rotate together.
  • the upper housing 100 fixes the upper end of the inner rotor 30 through the inner rotor bearing 302
  • the upper end of the outer rotor 40 is fixed through the outer rotor bearing 402
  • the lower housing 101 passes
  • the inner rotor bearing 302 fixes the lower end of the inner rotor 30
  • the outer rotor bearing 402 fixes the lower end of the outer rotor 40.
  • the types of the inner rotor bearing 302 and the outer rotor bearing 402 are not limited to one.
  • the inner rotor bearing 302 is one or more of rolling bearings, sliding bearings, magnetic bearings, and pneumatic bearings
  • the outer rotor bearing 402 is a rolling bearing, One or more of sliding bearings, magnetic bearings and pneumatic bearings.
  • the inner rotor 30 and the outer rotor 40 can be used as different forms of applications in the system
  • one of the inner rotor 30 and the outer rotor 40 is used as a motor and the other is used as a generator.
  • the motor based on the double-layer rotor structure may be both an inner rotor 30 and an outer rotor 40, or both the inner rotor 30 and the outer rotor 40 may be electric motors or integrated electric and power generators (ie, inner One of the rotor 30 and the outer rotor 40 is an electric motor, and the other rotor is a generator).
  • the inner rotor 30 is connected to an external load or an external drive. When the inner rotor 30 is connected to an external load, it is used as a motor, and when the inner rotor 30 is connected to an external drive, it is used as a generator.
  • the outer rotor 40 is connected to an external load or an external drive. When the outer rotor 40 is connected to an external load, it is used as a motor, and when the outer rotor 40 is connected to an external drive, it is used as a generator.
  • the motor when both the inner rotor 30 and the outer rotor 40 are connected to an external drive, the motor is used as a generator.
  • the inner rotor 30 and the outer rotor 40 have a leading angle relative to the stator current space vector rotation, but the rotation speed of the two is the same Typical applications include double-layer flywheels and double-layer turbine generators in the discharged state.
  • the motor When both the inner rotor 30 and the outer rotor 40 are connected to an external load, the motor is used as a motor. There is a lag angle between the inner rotor 30 and the outer rotor 40 relative to the stator current space vector rotation, but the rotation speed of the two is the same, typical applications There are double-layer compressor, double-layer blower, double-layer servo motor, single-layer drive motor + coil cooling fan, double-layer flywheel under charging state, etc.
  • the inner rotor 30 When the inner rotor 30 is connected to an external drive, it is used as a generator, and when the outer rotor 40 is connected to an external load, it is used as a motor. At this time, the motor is an electric and power generation machine. There is a rotation of the outer rotor 40 relative to the stator current space vector. The lag angle, the inner rotor 30 has a leading angle relative to the stator current space vector rotation, but the two have the same rotation speed, and the typical application is a hybrid turbocharger (the inner rotor 30 is a turbine and the outer rotor 40 is a compressor) 3. Magnetic coupling coupling.
  • the inner rotor 30 When the inner rotor 30 is connected to an external load, it is used as a motor, and when the outer rotor 40 is connected to an external drive, it is used as a generator. At this time, the motor is an integrated electric and power generator. There is a rotation of the inner rotor 30 relative to the stator current space vector. Lag angle, there is a lead angle for the rotation of the outer rotor 40 relative to the stator current space vector, but the rotation speed of the two is the same. Typical applications are hybrid superchargers (the outer rotor 40 is a turbine and the inner rotor 30 is a compressor), Magnetic coupling coupling.
  • Embodiments of the present invention also provide a double-layer energy storage flywheel.
  • the above motors including ironless motors and iron core motors
  • double-layer energy storage flywheels preferably ironless motors
  • FIG. 4 and 5 show a double-layer energy storage flywheel including an ironless motor, an outer rotor 40 connected to the outer rotor flywheel 403, and the outer rotor flywheel 403 is provided outside the mounting shell 10
  • the inner rotor 30 is connected to the inner rotor flywheel 303.
  • the inner rotor flywheel 303 is provided inside the mounting case 10 and is installed outside the inner rotor 30.
  • the working forms of the outer rotor flywheel 403 and the inner rotor flywheel 303 include four combinations.
  • the working form refers to energy storage and energy release, where energy storage refers to storing energy in the form of kinetic energy to complete In the energy storage process of mechanical kinetic energy conversion, energy release refers to the process of releasing energy through the conversion of power converter output current and voltage suitable for the load to complete the conversion of mechanical kinetic energy into electrical energy.
  • the four combinations are as follows: (1) Energy storage of outer rotor flywheel 403, energy storage of inner rotor flywheel 303; (2) Energy release of outer rotor flywheel 403, energy release of inner rotor flywheel 303, (3) Energy storage of outer rotor flywheel 403 , The inner rotor flywheel 303 releases energy, (4) the outer rotor flywheel 403 releases energy, and the inner rotor flywheel 303 stores energy.
  • the energy-bearing rotor is either the inner rotor 30 structure or the outer rotor 40 structure.
  • the energy of the double-layer energy storage flywheel of this embodiment is concentrated on the double-layer rotor.
  • the double-layer energy storage flywheel of this embodiment replaces the iron-less motor with double-layer rotor structure to the traditional iron-core permanent magnet motor, which reduces the loss of the motor and improves the energy conversion efficiency, because the inner and outer double
  • the structure of the layered rotor makes effective use of space, which increases the weight of the flywheel available per unit volume, thereby increasing the density of energy stored by the flywheel.
  • the mounting shell 10 is formed with a hollow cavity 102.
  • the hollow cavity 102 includes a first cavity 1021 and a second cavity 1022.
  • the cross sections of the first cavity 1021 and the second cavity 1022 are inverted. "Font.
  • the outer rotor 40 is located outside the first cavity 1021
  • the inner rotor 30 is installed in the first cavity 1021
  • the inner rotor 30 extends from the first cavity 1021 to the second cavity 1022.
  • outer rotor flywheel 403 is sleeved on the outside of the first cavity 1021, and the inner rotor flywheel 303 is accommodated in the second cavity 1022.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

Disclosed are an electric motor based on a double-layer rotor structure, and a double-layer energy storage flywheel. The electric motor comprises a mounting shell (10), a stator, an inner rotor (30), and an outer rotor (40). The electric motor can be applied to the double-layer energy storage flywheel, and can also be used as a pure electromotor, a pure power generator or an integrated electromotor and power generation machine, namely, one of the inner rotor and the outer rotor serves as an electromotor, and the other serves as a power generator. The electric motor can be either an electric motor without an iron core or an electric motor with an iron core, and is preferably an electric motor without an iron core. According to the present application, the inner rotor (30) is not physically connected to the outer rotor (40), and the inner rotor (30) and the outer rotor (40) are coupled through the action of a magnetic field, such that the inner rotor (30) and the outer rotor (40) are in linkage with each other.

Description

基于双层转子结构的电机及双层储能飞轮Electric machine based on double-layer rotor structure and double-layer energy storage flywheel 技术领域Technical field
本发明涉及电机技术领域,具体涉及一种基于双层转子结构的电机及双层储能飞轮。The invention relates to the technical field of motors, in particular to a motor based on a double-layer rotor structure and a double-layer energy storage flywheel.
背景技术Background technique
同交流感应电机相比,永磁电机效率更高,体积更小,力矩输出更恒定,可靠性更好,是高速高效电机领域的发展方向。Compared with AC induction motors, permanent magnet motors have higher efficiency, smaller size, more constant torque output and better reliability, which is the development direction of high-speed and high-efficiency motors.
永磁电机由转子和定子组成。电机的励磁磁场由转子上的永磁铁提供。励磁磁场通过与定子上线圈中的电流的相互作用产生转动力矩,实现电机的转动。永磁电机通常可分为内转子或外转子结构。内转子结构电机中,转子在电机中心,被外圈的定子所包围。通常用于需要更高响应带宽的场合,譬如伺服控制等;外转子结构电机的定子在电机中心,被外圈的转子包围,这样可以提升转子的转动惯量,使得电机受外部负载扰动的影响更小,常应用于需要恒定转速的场合。The permanent magnet motor is composed of a rotor and a stator. The excitation magnetic field of the motor is provided by permanent magnets on the rotor. The excitation magnetic field generates a rotating torque through the interaction with the current in the coil on the stator to realize the rotation of the motor. Permanent magnet motors can usually be divided into inner rotor or outer rotor structures. In the inner rotor structure motor, the rotor is in the center of the motor, surrounded by the stator of the outer ring. Usually used in applications requiring higher response bandwidth, such as servo control; the stator of the outer rotor structure motor is at the center of the motor, surrounded by the rotor of the outer ring, which can increase the rotor inertia and make the motor more affected by external load disturbances Small, often used in applications requiring constant speed.
传统永磁电机为定子铁芯结构,定子线圈缠绕在由硅钢片堆叠而成的定子铁芯上。转子和定子磁场共同作用于定子铁芯、电机气隙与转子所形成的磁路,两者磁场间产生相互作用而形成转动扭矩。由于定子铁芯在空间上的不连续性,会造成转子和定子磁场在空间上的波动,这种波动在数学上可以表现为傅里叶变换下的高阶频谱信号。The traditional permanent magnet motor has a stator core structure, and the stator coil is wound on the stator core formed by stacking silicon steel sheets. The magnetic fields of the rotor and stator act on the magnetic circuit formed by the stator core, the air gap of the motor, and the rotor, and the magnetic fields of the two interact to form a rotating torque. Due to the spatial discontinuity of the stator core, the rotor and stator magnetic fields will fluctuate in space, which can be expressed mathematically as a higher-order spectrum signal under Fourier transform.
传统无铁芯电机不采用定子铁芯结构,磁场由线圈,电机气隙以及转子所形成的磁路所定义。由于没有空间上的不连续性,使得转子与定子磁场更加平滑,因此,电机没有齿槽转矩,在圆周上无转矩波动,电机的控制更平稳。定子径向截面更薄、体积更小。由于没有定子铁芯,减少了铁损,可以潜在提高电机效率。由于传统无铁芯电机的磁路磁阻相对较大,可能削弱同样条件下转子及定子磁场强度,造成转矩降低。The traditional ironless motor does not use the stator core structure, the magnetic field is defined by the coil, the air gap of the motor and the magnetic circuit formed by the rotor. Since there is no spatial discontinuity, the rotor and stator magnetic fields are smoother. Therefore, the motor has no cogging torque and no torque fluctuations on the circumference, and the motor control is more stable. The stator has a thinner radial section and a smaller volume. Since there is no stator core, the iron loss is reduced, which can potentially improve the efficiency of the motor. Since the magnetic resistance of the magnetic circuit of the conventional ironless motor is relatively large, it may weaken the magnetic field strength of the rotor and stator under the same conditions, resulting in a reduction in torque.
在现有的永磁无铁芯电机,无论是外转子结构还是内转子结构,传统无铁 芯电机的绕组线圈都不缠绕任何金属铁芯,通过去除传统永磁电机的定子铁芯,电机的偏置磁场及控制磁场分布将更为平滑,这样大大减少了电机的转矩波动,使得电机控制更加平滑。除此之外,由于减少了磁路上的硅钢片,降低了磁滞损耗,可以潜在提高电机的效率。但是,由于去除了电机的定子铁芯,增加了磁路的磁阻,会降低电机中的磁场强度,从而降低电机输出的力矩峰值,由于磁阻增加,将导致定子线圈需要提供更多的电磁驱动力,这样将加大电机导线中的热损耗,抵消减小的磁滞损耗,最终反而可能使电机效率降低,由于没有铁芯的散热,可能造成定子的热量无处耗散,造成定子过热。In the existing permanent magnet ironless motor, no matter the outer rotor structure or the inner rotor structure, the winding coil of the traditional ironless motor does not wrap any metal iron core. By removing the stator core of the traditional permanent magnet motor, the motor’s The distribution of the bias magnetic field and the control magnetic field will be smoother, which greatly reduces the torque ripple of the motor and makes the motor control smoother. In addition, due to the reduction of silicon steel sheets on the magnetic circuit, the hysteresis loss is reduced, which can potentially improve the efficiency of the motor. However, because the stator core of the motor is removed, the reluctance of the magnetic circuit is increased, which will reduce the strength of the magnetic field in the motor, thereby reducing the peak torque of the motor output. Due to the increased reluctance, the stator coil will need to provide more electromagnetic The driving force will increase the heat loss in the motor wires, offset the reduced hysteresis loss, and may eventually reduce the efficiency of the motor. Without the heat dissipation of the iron core, the stator heat may be dissipated nowhere, causing the stator to overheat. .
鉴于此,克服以上现有技术中的缺陷,提供一种新的基于双层转子结构的电机及双层储能飞轮成为本领域亟待解决的技术问题。In view of this, to overcome the above defects in the prior art, providing a new motor based on a double-layer rotor structure and a double-layer energy storage flywheel has become an urgent technical problem in the art.
发明内容Summary of the invention
本发明的目的在于针对现有技术的上述缺陷,提供一种基于双层转子结构的电机及双层储能飞轮。The purpose of the present invention is to provide a motor based on a double-layer rotor structure and a double-layer energy storage flywheel in view of the above defects of the prior art.
本发明的目的可通过以下的技术措施来实现:The object of the present invention can be achieved by the following technical measures:
本发明提供了一种基于双层转子结构的电机,该电机包括:The invention provides a motor based on a double-layer rotor structure. The motor includes:
安装壳;Mounting shell
固定于所述安装壳的定子,所述定子包括定子线圈;A stator fixed to the mounting shell, the stator including a stator coil;
可旋转地设于所述安装壳内侧的内转子,所述内转子的外壁上设有内转子励磁磁铁,所述内转子励磁磁铁位于所述内转子与所述定子线圈之间;An inner rotor rotatably provided inside the mounting shell, an inner rotor field magnet is provided on an outer wall of the inner rotor, and the inner rotor field magnet is located between the inner rotor and the stator coil;
可旋转地套设于所述安装壳外侧的外转子,所述外转子的内壁上设有外转子励磁磁铁,所述定子线圈夹于所述内转子励磁磁铁和所述外转子励磁磁铁之间。The outer rotor rotatably sleeved on the outside of the mounting shell, an outer rotor field magnet is provided on the inner wall of the outer rotor, and the stator coil is sandwiched between the inner rotor field magnet and the outer rotor field magnet .
优选地,所述安装壳包括上壳体和下壳体,所述上壳体和所述下壳体共同配合用于固定所述内转子和所述外转子,所述安装壳由金属或非金属材料制成。Preferably, the mounting shell includes an upper shell and a lower shell, the upper shell and the lower shell cooperate to fix the inner rotor and the outer rotor, and the mounting shell is made of metal or non-metal Made of metal material.
优选地,所述内转子与所述安装壳之间通过内转子轴承连接,所述外转子与所述安装壳之间通过外转子轴承连接。Preferably, the inner rotor and the mounting shell are connected by an inner rotor bearing, and the outer rotor and the mounting shell are connected by an outer rotor bearing.
优选地,所述内转子轴承为滚动轴承、滑动轴承、磁轴承和气轴承中的一种或多种。Preferably, the inner rotor bearing is one or more of rolling bearings, sliding bearings, magnetic bearings and air bearings.
优选地,所述外转子轴承为滚动轴承、滑动轴承、磁轴承和气轴承中的一种或多种。Preferably, the outer rotor bearing is one or more of rolling bearings, sliding bearings, magnetic bearings and air bearings.
优选地,所述定子中无定子铁芯,所述定子中还包括支撑结构,所述定子线圈固定于所述支撑结构上,所述支撑结构由金属或非金属材料制成,或者由一种或多种非成型材料,所述非成型材料包括凝胶、橡胶、玻璃和树脂。Preferably, the stator has no stator core, and the stator further includes a support structure, and the stator coil is fixed to the support structure, and the support structure is made of metal or non-metallic material, or is made of a Or a variety of non-molding materials, including gel, rubber, glass, and resin.
优选地,所述定子也可以包括定子铁芯,所述定子线圈围绕所述定子铁芯缠绕,所述定子铁芯夹于所述内转子励磁磁铁和所述外转子励磁磁铁之间,所述定子铁芯包括多个铁芯叠片,多个所述铁芯叠片沿所述定子铁芯的轴向层叠设置。Preferably, the stator may also include a stator core, the stator coil is wound around the stator core, the stator core is sandwiched between the inner rotor field magnet and the outer rotor field magnet, the The stator iron core includes a plurality of iron core laminations, and the plurality of iron core laminations are stacked in the axial direction of the stator iron core.
所述的基于双层转子结构的电机在所述内转子和所述外转子均为发电机,或所述内转子和所述外转子均为电动机,或所述内转子和所述外转子中的其中一个转子为电动机,另一个转子为发电机中的应用。In the electric machine based on the double-layer rotor structure, both the inner rotor and the outer rotor are generators, or the inner rotor and the outer rotor are electric motors, or the inner rotor and the outer rotor are both One of the rotors is an electric motor, and the other rotor is used in generators.
本发明还提供了一种双层储能飞轮,包括上述电机,所述外转子与外转子飞轮连接,所述外转子飞轮设于所述安装壳的外部,所述内转子与内转子飞轮连接,所述内转子飞轮设于所述安装壳的内部并装设于所述内转子的外侧。The invention also provides a double-layer energy storage flywheel including the above motor, the outer rotor is connected to the outer rotor flywheel, the outer rotor flywheel is provided outside the mounting shell, and the inner rotor is connected to the inner rotor flywheel , The inner rotor flywheel is installed inside the mounting shell and installed outside the inner rotor.
优选地,所述安装壳形成有中空的第一腔体和与所述第一腔体一体连通的位于所述第一腔体下端的第二腔体,所述第一腔体与所述第二腔体的截面呈倒“T”字型,所述外转子位于所述第一腔体的外侧,所述内转子装设于所述第一腔体中,所述内转子从所述第一腔体延伸至第二腔体。Preferably, the mounting shell is formed with a hollow first cavity and a second cavity at the lower end of the first cavity which is integrally communicated with the first cavity, the first cavity and the second cavity The cross-section of the two cavities has an inverted “T” shape, the outer rotor is located outside the first cavity, the inner rotor is installed in the first cavity, and the inner rotor extends from the first cavity One cavity extends to the second cavity.
优选地,所述外转子飞轮套设于所述第一腔体的外侧,所述内转子飞轮容置于所述第二腔体中。Preferably, the outer rotor flywheel is sleeved on the outside of the first cavity, and the inner rotor flywheel is accommodated in the second cavity.
本发明的电机包括安装壳、定子、内转子和外转子,该电机的内转子与外转子不存在物理连接,通过磁场作用将内转子和外转子耦合,使内转子和外转子相互联动,该电机可应用于双层储能飞轮,也可以作为纯电动机、纯发电机或电动及发电一体机(即内转子和外转子两个中的其中一个转子为电动机,另 一个转子为发电机)使用。本发明的双层储能飞轮具有双层转子结构,有效利用空间,使得单位体积下可利用的飞轮重量增加,从而增加了飞轮储存能量的密度。The motor of the present invention includes a mounting shell, a stator, an inner rotor, and an outer rotor. There is no physical connection between the inner rotor and the outer rotor of the motor. The inner rotor and the outer rotor are coupled by the action of a magnetic field, so that the inner rotor and the outer rotor are linked to each other. The motor can be applied to the double-layer energy storage flywheel, and can also be used as a pure motor, pure generator or electric and power generation integrated machine (that is, one of the inner rotor and the outer rotor is a motor, and the other rotor is a generator) . The double-layer energy storage flywheel of the present invention has a double-layer rotor structure, which effectively uses space, so that the weight of the flywheel available per unit volume increases, thereby increasing the density of the flywheel's stored energy.
附图说明BRIEF DESCRIPTION
图1是本发明的无铁芯电机的内部结构示意图。FIG. 1 is a schematic diagram of the internal structure of the ironless motor of the present invention.
图2是本发明的无铁芯电机的俯视图。2 is a plan view of the ironless motor of the present invention.
图3是本发明的有铁芯电机的内部结构示意图。3 is a schematic diagram of the internal structure of the iron-core motor of the present invention.
图4是本发明的双层储能飞轮的内部结构示意图。4 is a schematic diagram of the internal structure of the double-layer energy storage flywheel of the present invention.
图5是本发明的双层储能飞轮的俯视图。5 is a top view of the double-layer energy storage flywheel of the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,下面结合附图和具体实施例对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
在下文中,将参考附图来更好地理解本发明的许多方面。附图中的部件未必按照比例绘制。替代地,重点在于清楚地说明本发明的部件。此外,在附图中的若干视图中,相同的附图标记指示相对应零件。In the following, many aspects of the invention will be better understood with reference to the drawings. The parts in the drawings are not necessarily drawn to scale. Instead, the emphasis is on clearly explaining the components of the invention. Furthermore, in several views in the drawings, the same reference numerals indicate corresponding parts.
如本文所用的词语“示例性”或“说明性”表示用作示例、例子或说明。在本文中描述为“示例性”或“说明性”的任何实施方式未必理解为相对于其它实施方式是优选的或有利的。下文所描述的所有实施方式是示例性实施方式,提供这些示例性实施方式是为了使得本领域技术人员做出和使用本公开的实施例并且预期并不限制本公开的范围,本公开的范围由权利要求限定。在其它实施方式中,详细地描述了熟知的特征和方法以便不混淆本发明。出于本文描述的目的,术语“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”和其衍生词将与如图1定向的发明有关。而且,并无意图受到前文的技术领域、背景技术、发明内容或下文的详细描述中给出的任何明示或暗示的理论限制。还应了解在附图中示出和在下文的说明书中描述的具体装置和过程是在所附权利要求中限定的发明 构思的简单示例性实施例。因此,与本文所公开的实施例相关的具体尺寸和其他物理特征不应被理解为限制性的,除非权利要求书另作明确地陈述。The words "exemplary" or "illustrative" as used herein mean serving as an example, instance, or illustration. Any embodiment described herein as "exemplary" or "illustrative" is not necessarily to be construed as preferred or advantageous over other embodiments. All the embodiments described below are exemplary embodiments. These exemplary embodiments are provided to enable those skilled in the art to make and use the embodiments of the present disclosure and are not intended to limit the scope of the present disclosure. The scope of the present disclosure is The claims are limited. In other embodiments, well-known features and methods are described in detail so as not to obscure the present invention. For the purposes described herein, the terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal" and their derivatives will be oriented as shown in Figure 1 Of invention. Furthermore, there is no intention to be bound by any expressed or implied theory given in the preceding technical field, background, brief summary or the following detailed description. It should also be understood that the specific devices and processes shown in the drawings and described in the following description are simple exemplary embodiments of the inventive concept defined in the appended claims. Therefore, specific dimensions and other physical characteristics related to the embodiments disclosed herein should not be construed as limiting, unless the claims expressly state otherwise.
本发明的实施例中提供了一种基于双层转子结构的电机,该电机可应用于双层储能飞轮,也可以作为纯电动机、纯发电机或电动及发电一体机(即内转子和外转子两个中的其中一个转子为电动机,另一个转子为发电机)使用。该电机可以为无铁芯电机也可以为有铁芯电机,优选为无铁芯电机。本申请中内转子与外转子不存在物理连接,通过磁场作用将内转子和外转子耦合,使内转子和外转子相互联动。The embodiment of the present invention provides a motor based on a double-layer rotor structure, which can be applied to a double-layer energy storage flywheel, and can also be used as a pure motor, a pure generator, or an electric and power generation integrated machine (ie, inner rotor and outer One of the two rotors is a motor, and the other rotor is a generator). The motor may be a coreless motor or a cored motor, preferably a coreless motor. In this application, there is no physical connection between the inner rotor and the outer rotor, and the inner rotor and the outer rotor are coupled by the action of a magnetic field, so that the inner rotor and the outer rotor are mutually linked.
请参见图1和图2,图1和图2示出了一种基于双层转子结构的无铁芯电机。该电机包括:安装壳10、定子(图中未示出)、内转子30和外转子40。Please refer to FIGS. 1 and 2, which show an ironless motor based on a double-layer rotor structure. The motor includes: a mounting shell 10, a stator (not shown in the figure), an inner rotor 30, and an outer rotor 40.
其中,定子固定于安装壳10,定子包括支撑结构(图中未示出)和围绕该支撑结构缠绕的定子线圈20,内转子30可旋转地设于安装壳10的内侧,内转子30的外壁上设有内转子励磁磁铁301,内转子励磁磁铁301位于内转子30与定子线圈20之间;外转子40可旋转地套设于安装壳10外侧,外转子40的内壁上设有外转子励磁磁铁401,定子线圈20夹于内转子励磁磁铁301和外转子励磁磁铁401之间。The stator is fixed to the mounting shell 10, the stator includes a supporting structure (not shown in the figure) and a stator coil 20 wound around the supporting structure, the inner rotor 30 is rotatably disposed inside the mounting shell 10, and the outer wall of the inner rotor 30 An inner rotor excitation magnet 301 is provided on the inner rotor excitation magnet 301 between the inner rotor 30 and the stator coil 20; the outer rotor 40 is rotatably sleeved on the outside of the mounting shell 10, and the outer rotor excitation magnet is provided on the inner wall of the outer rotor 40 The magnet 401 and the stator coil 20 are sandwiched between the inner rotor field magnet 301 and the outer rotor field magnet 401.
进一步地,支撑结构由金属或非金属材料制成,或者由一种或多种非成型材料制成,非成型材料包括但不限于凝胶、橡胶、玻璃和树脂,支撑结构可以由凝胶、橡胶、玻璃和树脂中的一种或多种制成。Further, the supporting structure is made of metal or non-metallic materials, or one or more non-forming materials. The non-forming materials include but are not limited to gel, rubber, glass, and resin. The supporting structure may be made of gel, Made of one or more of rubber, glass and resin.
在本实施例中,该电机为无铁芯设置,由于定子上的偏置磁场由内转子励磁磁铁301和外转子励磁磁铁401共同提供,使得内转子30与外转子40的转动可以同步,减少了控制难度,因此,在大大减小了磁路磁阻的同时增加了磁驱力,使得偏置磁场强度更高,同时由于该电机不存在铁芯,没有磁饱和的影响,因此,更高的偏置磁场强度增加了电机的功率密度。In this embodiment, the motor is provided without an iron core. Since the bias magnetic field on the stator is provided by the inner rotor field magnet 301 and the outer rotor field magnet 401, the rotation of the inner rotor 30 and the outer rotor 40 can be synchronized and reduced Control difficulty, therefore, while greatly reducing the magnetic resistance of the magnetic circuit while increasing the magnetic driving force, the bias magnetic field strength is higher, and because the motor does not have an iron core, there is no effect of magnetic saturation, so the higher The strength of the bias magnetic field increases the power density of the motor.
本实施例的无铁芯电机保留了传统无铁芯电机相对于传统铁芯永磁电机的优点,减小了磁滞损耗,提高了电机效率,减小了定子空间,消除了齿槽转矩,使电机转矩输出更为平滑,控制效率和效果更佳,无铁芯电机在保持了传统无 铁芯电机优势的基础上设置了双层转子结构,大大提高了电机的偏置磁场,从而提升了电机的功率密度,同时,由于同样功率下的电机定子流量的需求减小,进而减小了定子热损耗,降低了电机的温度,提高了电机的可靠性及寿命。The ironless motor of this embodiment retains the advantages of the traditional ironless motor compared to the traditional iron core permanent magnet motor, reduces hysteresis loss, improves motor efficiency, reduces stator space, and eliminates cogging torque , To make the motor torque output smoother, better control efficiency and effect, the ironless motor has a double-layer rotor structure on the basis of maintaining the advantages of the traditional ironless motor, which greatly improves the bias magnetic field of the motor, thus The power density of the motor is improved. At the same time, due to the reduced motor stator flow requirements at the same power, the stator heat loss is reduced, the temperature of the motor is reduced, and the reliability and life of the motor are improved.
在另一个实施例中,请参见图3,图3示出了一种基于双层转子结构的有铁芯电机。该电机包括:安装壳10、定子(图中未示出)、内转子30和外转子40。In another embodiment, please refer to FIG. 3, which shows a cored motor based on a double-layer rotor structure. The motor includes: a mounting shell 10, a stator (not shown in the figure), an inner rotor 30, and an outer rotor 40.
其中,定子固定于安装壳10,定子还包括定子铁芯202,定子线圈20围绕定子铁芯202缠绕,内转子30可旋转地设于安装壳10的内侧,内转子30的外壁上设有内转子励磁磁铁301,内转子励磁磁铁301位于内转子30与定子线圈20之间;外转子40可旋转地套设于安装壳10外侧,外转子40的内壁上设有外转子励磁磁铁401,定子线圈20夹于内转子励磁磁铁301和外转子励磁磁铁401之间。The stator is fixed to the mounting shell 10, the stator further includes a stator core 202, the stator coil 20 is wound around the stator core 202, the inner rotor 30 is rotatably disposed inside the mounting shell 10, and the inner wall of the inner rotor 30 is provided with an inner The rotor excitation magnet 301, the inner rotor excitation magnet 301 is located between the inner rotor 30 and the stator coil 20; the outer rotor 40 is rotatably sleeved outside the mounting shell 10, the outer rotor excitation magnet 401 is provided on the inner wall of the outer rotor 40, the stator The coil 20 is sandwiched between the inner rotor field magnet 301 and the outer rotor field magnet 401.
进一步地,在上述实施例的基础上,定子铁芯202的径向内表面上形成有沿着定子铁芯202圆周间隔排列的多个齿,多个齿之间形成一个用于固定定子线圈20的结构,定子铁芯202夹于内转子励磁磁铁301和外转子励磁磁铁401之间,定子铁芯202包括多个铁芯叠片,多个铁芯叠片沿定子铁芯202的轴向层叠设置。Further, on the basis of the above embodiment, a plurality of teeth arranged at intervals along the circumference of the stator core 202 are formed on the radial inner surface of the stator core 202, and one for fixing the stator coil 20 is formed between the plurality of teeth The stator core 202 is sandwiched between the inner rotor field magnet 301 and the outer rotor field magnet 401. The stator iron core 202 includes a plurality of iron core laminations, which are laminated in the axial direction of the stator iron core 202 Settings.
在本实施例中,由于定子上的偏置磁场由内转子励磁磁铁301和外转子励磁磁铁401共同提供,使得内转子30与外转子40的转动可以同步,减少了控制难度,因此,在大大减小了磁路磁阻的同时增加了磁驱力,使得偏置磁场强度更高。In this embodiment, since the bias magnetic field on the stator is provided by the inner rotor excitation magnet 301 and the outer rotor excitation magnet 401, the rotation of the inner rotor 30 and the outer rotor 40 can be synchronized, reducing the control difficulty. While reducing the magnetic resistance of the magnetic circuit and increasing the magnetic driving force, the bias magnetic field is stronger.
在上述实施例中,内转子30与外转子40不存在物理机构连接,通过磁场作用将内转子30和外转子40耦合,使内转子30与外转子40相互联动,即转动内转子30与外转子40两个中的其中一个,由于磁力相吸作用,另一个也会随之转动。此外,在定子电流和磁场耦合的作用下,内转子30与外转子40因励磁电流的作用以相同的速度转动。In the above embodiment, there is no physical mechanism connection between the inner rotor 30 and the outer rotor 40, and the inner rotor 30 and the outer rotor 40 are coupled by the action of the magnetic field, so that the inner rotor 30 and the outer rotor 40 are mutually linked, that is, the inner rotor 30 and the outer rotor 40 are rotated. One of the two rotors 40 will rotate due to the magnetic attraction. In addition, due to the coupling of the stator current and the magnetic field, the inner rotor 30 and the outer rotor 40 rotate at the same speed due to the excitation current.
在上述实施例的基础上,本实施例中,请参见图1、图3和图4,安装壳10包括上壳体100和下壳体101;请参见图1和图4,支撑结构设于上壳体100和 下壳体101之间,请参见图3,定子铁芯202设于上壳体100和下壳体101之间,上壳体100和下壳体101共同配合用于固定内转子30和外转子40,安装壳10由金属或非金属材料制成,上壳体100和下壳体101与支撑结构之间可以是一体形成的,也可以是机械连接的。Based on the above embodiment, in this embodiment, please refer to FIGS. 1, 3 and 4, the mounting shell 10 includes an upper shell 100 and a lower shell 101; please refer to FIGS. 1 and 4, the support structure is provided in Between the upper case 100 and the lower case 101, please refer to FIG. 3, the stator core 202 is provided between the upper case 100 and the lower case 101, and the upper case 100 and the lower case 101 cooperate to fix the inner The rotor 30 and the outer rotor 40 and the mounting shell 10 are made of metal or non-metallic materials. The upper shell 100 and the lower shell 101 may be integrally formed with the support structure or may be mechanically connected.
在上述实施例的基础上,进一步地,请参见图1、图3和图4,安装壳10通过不同种类的轴承来为内转子30、外转子40提供支撑,内转子30与安装壳10之间通过内转子轴承302连接,外转子40与安装壳10之间通过外转子轴承402连接。优选地,内转子30的上下两端与内转子轴承302连接,内转子轴承302旋转时可带动内转子30一起旋转,外转子40的上下两端与外转子轴承402连接,外转子轴承402旋转时可带动外转子40一起旋转。On the basis of the above embodiment, further, please refer to FIGS. 1, 3 and 4, the mounting shell 10 provides support for the inner rotor 30 and the outer rotor 40 through different kinds of bearings, and the inner rotor 30 and the mounting shell 10 They are connected by an inner rotor bearing 302, and the outer rotor 40 and the mounting shell 10 are connected by an outer rotor bearing 402. Preferably, the upper and lower ends of the inner rotor 30 are connected to the inner rotor bearing 302. When the inner rotor bearing 302 rotates, the inner rotor 30 can be driven to rotate together. The upper and lower ends of the outer rotor 40 are connected to the outer rotor bearing 402, and the outer rotor bearing 402 rotates It can drive the outer rotor 40 to rotate together.
在本实施例中,请参见图1、图3和图4,上壳体100通过内转子轴承302固定内转子30的上端,通过外转子轴承402固定外转子40的上端,下壳体101通过内转子轴承302固定内转子30的下端,通过外转子轴承402固定外转子40的下端。In this embodiment, please refer to FIGS. 1, 3 and 4, the upper housing 100 fixes the upper end of the inner rotor 30 through the inner rotor bearing 302, the upper end of the outer rotor 40 is fixed through the outer rotor bearing 402, and the lower housing 101 passes The inner rotor bearing 302 fixes the lower end of the inner rotor 30 and the outer rotor bearing 402 fixes the lower end of the outer rotor 40.
进一步地,内转子轴承302和外转子轴承402的种类也不局限于一种,内转子轴承302为滚动轴承、滑动轴承、磁轴承和气轴承中的一种或多种,外转子轴承402为滚动轴承、滑动轴承、磁轴承和气轴承中的一种或多种。Further, the types of the inner rotor bearing 302 and the outer rotor bearing 402 are not limited to one. The inner rotor bearing 302 is one or more of rolling bearings, sliding bearings, magnetic bearings, and pneumatic bearings, and the outer rotor bearing 402 is a rolling bearing, One or more of sliding bearings, magnetic bearings and pneumatic bearings.
由于内转子30与外转子40不存在物理机构连接,具有一定的独立性,根据电机的内转子30和外转子40连接不同的负载,内转子30与外转子40可以作为系统中不同形式的应用,例如,内转子30和外转子40两个中的其中一个作为电动机应用,另一个作为发电机应用。Since there is no physical mechanism connection between the inner rotor 30 and the outer rotor 40, there is a certain degree of independence. According to the different loads of the inner rotor 30 and the outer rotor 40 of the motor, the inner rotor 30 and the outer rotor 40 can be used as different forms of applications in the system For example, one of the inner rotor 30 and the outer rotor 40 is used as a motor and the other is used as a generator.
在上述实施例的基础上,上述基于双层转子结构的电机可以在内转子30和外转子40均为发电机,或内转子30和外转子40均为电动机或电动及发电一体机(即内转子30和外转子40两个中的其中一个转子为电动机,另一个转子为发电机)中的应用。内转子30与外部负载或外部驱动连接,当内转子30与外部负载连接时,作电动机用,当内转子30与外部驱动连接时,作发电机用。Based on the above embodiment, the motor based on the double-layer rotor structure may be both an inner rotor 30 and an outer rotor 40, or both the inner rotor 30 and the outer rotor 40 may be electric motors or integrated electric and power generators (ie, inner One of the rotor 30 and the outer rotor 40 is an electric motor, and the other rotor is a generator). The inner rotor 30 is connected to an external load or an external drive. When the inner rotor 30 is connected to an external load, it is used as a motor, and when the inner rotor 30 is connected to an external drive, it is used as a generator.
外转子40与外部负载或外部驱动连接,当外转子40与外部负载连接时, 作电动机用,当外转子40与外部驱动连接时,作发电机用。The outer rotor 40 is connected to an external load or an external drive. When the outer rotor 40 is connected to an external load, it is used as a motor, and when the outer rotor 40 is connected to an external drive, it is used as a generator.
具体地,当内转子30和外转子40均连接外部驱动时,该电机作为发电机使用,内转子30与外转子40相对于定子电流空间向量转动存在一个超前角,但两者的转动速度相同,典型的应用有放电状态下的双层飞轮和双层涡轮发电机。Specifically, when both the inner rotor 30 and the outer rotor 40 are connected to an external drive, the motor is used as a generator. The inner rotor 30 and the outer rotor 40 have a leading angle relative to the stator current space vector rotation, but the rotation speed of the two is the same Typical applications include double-layer flywheels and double-layer turbine generators in the discharged state.
当内转子30和外转子40均连接外部负载时,该电机作为电动机使用,内转子30与外转子40相对于定子电流空间向量转动存在一个滞后角,但两者的转动速度相同,典型的应用有双层压缩机、双层鼓风机、双层伺服电机、单层驱动电机+线圈冷却风机、充电状态下的双层飞轮等。When both the inner rotor 30 and the outer rotor 40 are connected to an external load, the motor is used as a motor. There is a lag angle between the inner rotor 30 and the outer rotor 40 relative to the stator current space vector rotation, but the rotation speed of the two is the same, typical applications There are double-layer compressor, double-layer blower, double-layer servo motor, single-layer drive motor + coil cooling fan, double-layer flywheel under charging state, etc.
当内转子30连接外部驱动时,作为发电机使用,外转子40连接外部负载时,作为电动机使用,此时,该电机为电动及发电一体机,外转子40相对于定子电流空间向量转动存在一个滞后角,内转子30相对于定子电流空间向量转动存在一个超前角,但两者的转动速度相同,典型的应用有混合式涡轮增压器(内转子30为涡轮、外转子40为压缩机)、磁耦合联轴器。When the inner rotor 30 is connected to an external drive, it is used as a generator, and when the outer rotor 40 is connected to an external load, it is used as a motor. At this time, the motor is an electric and power generation machine. There is a rotation of the outer rotor 40 relative to the stator current space vector. The lag angle, the inner rotor 30 has a leading angle relative to the stator current space vector rotation, but the two have the same rotation speed, and the typical application is a hybrid turbocharger (the inner rotor 30 is a turbine and the outer rotor 40 is a compressor) 3. Magnetic coupling coupling.
当内转子30连接外部负载时,作为电动机使用,外转子40连接外部驱动时,作为发电机使用,此时,该电机为电动及发电一体机,内转子30相对于定子电流空间向量转动存在一个滞后角,外转子40相对于定子电流空间向量转动存在一个超前角,但两者的转动速度相同,典型的应用有混合式增压器(外转子40为涡轮、内转子30为压缩机)、磁耦合联轴器。When the inner rotor 30 is connected to an external load, it is used as a motor, and when the outer rotor 40 is connected to an external drive, it is used as a generator. At this time, the motor is an integrated electric and power generator. There is a rotation of the inner rotor 30 relative to the stator current space vector. Lag angle, there is a lead angle for the rotation of the outer rotor 40 relative to the stator current space vector, but the rotation speed of the two is the same. Typical applications are hybrid superchargers (the outer rotor 40 is a turbine and the inner rotor 30 is a compressor), Magnetic coupling coupling.
本发明的实施例还提供了一种双层储能飞轮,上述电机(包括无铁芯电机和有铁芯电机)应用于双层储能飞轮,优选为无铁芯电机,请参见图4和图5,图4和图5示出了一种双层储能飞轮,该双层飞轮包括无铁芯电机,外转子40与外转子飞轮403连接,外转子飞轮403设于安装壳10的外部,内转子30与内转子飞轮303连接,内转子飞轮303设于安装壳10的内部并装设于内转子30的外侧。Embodiments of the present invention also provide a double-layer energy storage flywheel. The above motors (including ironless motors and iron core motors) are applied to double-layer energy storage flywheels, preferably ironless motors, please refer to FIG. 4 and 5, 4 and 5 show a double-layer energy storage flywheel including an ironless motor, an outer rotor 40 connected to the outer rotor flywheel 403, and the outer rotor flywheel 403 is provided outside the mounting shell 10 The inner rotor 30 is connected to the inner rotor flywheel 303. The inner rotor flywheel 303 is provided inside the mounting case 10 and is installed outside the inner rotor 30.
在本实施例中,外转子飞轮403与内转子飞轮303的工作形式包括四种组合,工作形式指储能和释能,其中,储能是指以动能的形式将能量储存起来, 完成电能到机械动能转换的储能过程,释能是指经电力转换器输出适用于负载的电流和电压,完成机械动能到电能转换的释放能量过程。这四种组合具体为:(1)外转子飞轮403储能,内转子飞轮303储能;(2)外转子飞轮403释能,内转子飞轮303释能,(3)外转子飞轮403储能,内转子飞轮303释能,(4)外转子飞轮403释能,内转子飞轮303储能。In this embodiment, the working forms of the outer rotor flywheel 403 and the inner rotor flywheel 303 include four combinations. The working form refers to energy storage and energy release, where energy storage refers to storing energy in the form of kinetic energy to complete In the energy storage process of mechanical kinetic energy conversion, energy release refers to the process of releasing energy through the conversion of power converter output current and voltage suitable for the load to complete the conversion of mechanical kinetic energy into electrical energy. The four combinations are as follows: (1) Energy storage of outer rotor flywheel 403, energy storage of inner rotor flywheel 303; (2) Energy release of outer rotor flywheel 403, energy release of inner rotor flywheel 303, (3) Energy storage of outer rotor flywheel 403 , The inner rotor flywheel 303 releases energy, (4) the outer rotor flywheel 403 releases energy, and the inner rotor flywheel 303 stores energy.
传统的飞轮结构,承载能量的转子或为内转子30结构或为外转子40结构,本实施例的双层储能飞轮的能量集中双层转子上。本实施例的双层储能飞轮将具有双层转子结构的无铁芯电机替代传统的铁芯永磁电机,减小了电机的损耗,提高了能量的转换效率,因为引入了内、外双层转子的结构,有效利用空间,使得单位体积下可利用的飞轮重量增加,从而增加了飞轮储存能量的密度。In the conventional flywheel structure, the energy-bearing rotor is either the inner rotor 30 structure or the outer rotor 40 structure. The energy of the double-layer energy storage flywheel of this embodiment is concentrated on the double-layer rotor. The double-layer energy storage flywheel of this embodiment replaces the iron-less motor with double-layer rotor structure to the traditional iron-core permanent magnet motor, which reduces the loss of the motor and improves the energy conversion efficiency, because the inner and outer double The structure of the layered rotor makes effective use of space, which increases the weight of the flywheel available per unit volume, thereby increasing the density of energy stored by the flywheel.
进一步地,请参见图4,安装壳10形成有中空腔102,中空腔102包括第一腔体1021和第二腔体1022,第一腔体1021与第二腔体1022的截面呈倒“T”字型。Further, referring to FIG. 4, the mounting shell 10 is formed with a hollow cavity 102. The hollow cavity 102 includes a first cavity 1021 and a second cavity 1022. The cross sections of the first cavity 1021 and the second cavity 1022 are inverted. "Font.
进一步地,外转子40位于第一腔体1021的外侧,内转子30装设于第一腔体1021中,内转子30从第一腔体1021延伸至第二腔体1022。Further, the outer rotor 40 is located outside the first cavity 1021, the inner rotor 30 is installed in the first cavity 1021, and the inner rotor 30 extends from the first cavity 1021 to the second cavity 1022.
进一步地,外转子飞轮403套设于第一腔体1021的外侧,内转子飞轮303容置于第二腔体1022中。Further, the outer rotor flywheel 403 is sleeved on the outside of the first cavity 1021, and the inner rotor flywheel 303 is accommodated in the second cavity 1022.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention should be included in the protection of the present invention Within range.

Claims (10)

  1. 一种基于双层转子结构的电机,其特征在于,该电机包括:A motor based on a double-layer rotor structure, characterized in that the motor includes:
    安装壳;Mounting shell
    固定于所述安装壳的定子,所述定子包括定子线圈;A stator fixed to the mounting shell, the stator including a stator coil;
    可旋转地设于所述安装壳内侧的内转子,所述内转子的外壁上设有内转子励磁磁铁,所述内转子励磁磁铁位于所述内转子与所述定子线圈之间;An inner rotor rotatably provided inside the mounting shell, an inner rotor field magnet is provided on an outer wall of the inner rotor, and the inner rotor field magnet is located between the inner rotor and the stator coil;
    可旋转地套设于所述安装壳外侧的外转子,所述外转子的内壁上设有外转子励磁磁铁,所述定子线圈夹于所述内转子励磁磁铁和所述外转子励磁磁铁之间。The outer rotor rotatably sleeved on the outside of the mounting shell, an outer rotor field magnet is provided on the inner wall of the outer rotor, and the stator coil is sandwiched between the inner rotor field magnet and the outer rotor field magnet .
  2. 根据权利要求1所述的基于双层转子结构的电机,其特征在于,所述安装壳包括上壳体和下壳体,所述上壳体和所述下壳体共同配合用于固定所述内转子和所述外转子,所述安装壳由金属或非金属材料制成。The motor based on the double-layer rotor structure according to claim 1, wherein the mounting shell includes an upper shell and a lower shell, and the upper shell and the lower shell cooperate to fix the For the inner rotor and the outer rotor, the mounting shell is made of metal or non-metal material.
  3. 根据权利要求1所述的基于双层转子结构的电机,其特征在于,所述内转子与所述安装壳之间通过内转子轴承连接,所述外转子与所述安装壳之间通过外转子轴承连接。The motor based on the double-layer rotor structure according to claim 1, wherein the inner rotor and the mounting shell are connected by an inner rotor bearing, and the outer rotor and the mounting shell are connected by an outer rotor Bearing connection.
  4. 根据权利要求3所述的基于双层转子结构的电机,其特征在于,所述内转子轴承为滚动轴承、滑动轴承、磁轴承和气轴承中的一种或多种。The motor based on the double-layer rotor structure according to claim 3, wherein the inner rotor bearing is one or more of a rolling bearing, a sliding bearing, a magnetic bearing, and an air bearing.
  5. 根据权利要求3所述的基于双层转子结构的电机,其特征在于,所述外转子轴承为滚动轴承、滑动轴承、磁轴承和气轴承中的一种或多种。The electric machine based on the double-layer rotor structure according to claim 3, wherein the outer rotor bearing is one or more of a rolling bearing, a sliding bearing, a magnetic bearing, and an air bearing.
  6. 根据权利要求1至5任意一项所述的基于双层转子结构的电机,其特征在于,所述定子中无定子铁芯,所述定子中还包括支撑结构,所述定子线圈固定于所述支撑结构上,所述支撑结构由金属或非金属材料制成,或者由一种或多种非成型材料制成,所述非成型材料包括凝胶、橡胶、玻璃和树脂。The motor based on a double-layer rotor structure according to any one of claims 1 to 5, wherein the stator has no stator core, the stator further includes a supporting structure, and the stator coil is fixed to the On the supporting structure, the supporting structure is made of metal or non-metallic materials, or one or more non-molding materials, and the non-molding materials include gel, rubber, glass, and resin.
  7. 根据权利要求1至5任意一项所述的基于双层转子结构的电机,其特征在于,所述定子也可以包括定子铁芯,所述定子线圈围绕所述定子铁芯缠绕,所述定子铁芯夹于所述内转子励磁磁铁和所述外转子励磁磁铁之间,所述定子铁芯包括多个铁芯叠片,多个所述铁芯叠片沿所述定子铁芯的轴向层叠设置。The motor based on the double-layer rotor structure according to any one of claims 1 to 5, wherein the stator may also include a stator core, the stator coil is wound around the stator core, the stator iron A core is sandwiched between the inner rotor field magnet and the outer rotor field magnet, the stator core includes a plurality of core laminations, and the plurality of core laminations are stacked along the axial direction of the stator core Settings.
  8. 权利要求1至7任意一项所述的基于双层转子结构的电机在所述内转子和所述外转子均为发电机,或所述内转子和所述外转子均为电动机,或所述内转子和所述外转子中的其中一个转子为电动机另一个转子为发电机中的应用。The electric machine based on the double-layer rotor structure according to any one of claims 1 to 7 wherein both the inner rotor and the outer rotor are generators, or the inner rotor and the outer rotor are electric motors, or the One of the inner rotor and the outer rotor is an electric motor and the other rotor is an application in a generator.
  9. 一种双层储能飞轮,其特征在于,包括上述权利要求1至7任意一项的电机,所述外转子与外转子飞轮连接,所述外转子飞轮设于所述安装壳的外部,所述内转子与内转子飞轮连接,所述内转子飞轮设于所述安装壳的内部并装设于所述内转子的外侧。A double-layer energy storage flywheel, characterized by comprising the motor according to any one of claims 1 to 7, the outer rotor is connected to the outer rotor flywheel, and the outer rotor flywheel is provided outside the mounting shell. The inner rotor is connected to an inner rotor flywheel, and the inner rotor flywheel is provided inside the mounting shell and is installed outside the inner rotor.
  10. 根据权利要求9所述的双层储能飞轮,其特征在于,所述安装壳形成有中空的第一腔体和与所述第一腔体一体连通的位于所述第一腔体下端的第二腔体,所述第一腔体与所述第二腔体的截面呈倒“T”字型,所述外转子位于所述第一腔体的外侧,所述内转子装设于所述第一腔体中,所述内转子从所述第一腔体延伸至第二腔体,所述外转子飞轮套设于所述第一腔体的外侧,所述内转子飞轮容置于所述第二腔体中。The double-layer energy storage flywheel according to claim 9, wherein the mounting shell is formed with a hollow first cavity and a first cavity at the lower end of the first cavity which is integrally communicated with the first cavity Two cavities, the cross section of the first cavity and the second cavity is in an inverted "T" shape, the outer rotor is located outside the first cavity, the inner rotor is mounted on the In the first cavity, the inner rotor extends from the first cavity to the second cavity, the outer rotor flywheel is sleeved outside the first cavity, and the inner rotor flywheel is housed in the Described in the second cavity.
PCT/CN2019/070717 2018-12-14 2019-01-07 Electric motor based on double-layer rotor structure, and double-layer energy storage flywheel WO2020118819A1 (en)

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