WO2020118756A1 - Inflammable waste combustion and disposal device - Google Patents
Inflammable waste combustion and disposal device Download PDFInfo
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- WO2020118756A1 WO2020118756A1 PCT/CN2018/122629 CN2018122629W WO2020118756A1 WO 2020118756 A1 WO2020118756 A1 WO 2020118756A1 CN 2018122629 W CN2018122629 W CN 2018122629W WO 2020118756 A1 WO2020118756 A1 WO 2020118756A1
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- pressure vessel
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- combustion
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- waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2202/00—Combustion
- F23G2202/30—Combustion in a pressurised chamber
Definitions
- the invention relates to the technical field of environmental protection equipment, in particular to a combustible waste combustion treatment device.
- the present invention provides a combustible waste treatment device, which uses controlled combustion in a closed pressure vessel and then collects it in an absorption tank.
- the technical solution for discharging the neutral salt solution realizes efficient and rapid treatment of combustible waste, and the equipment structure is simple, easy to control, and environmentally friendly.
- the technical scheme adopted by the present invention is a combustible treatment device for flammable wastes, which includes a pressure vessel with a filler port and a matching oxygen supply system.
- the pressure vessel cavity is provided with a combustion system and a combustion positioned on the bottom surface
- the combustion system includes a crucible positioned by a support frame and a heating system disposed around the crucible.
- the gas outlet of the oxygen supply system is located above the crucible.
- a liquid leakage hole is provided at the bottom of the crucible, and the liquid leakage hole communicates with the combustible material absorption pool.
- the oxygen supply control system includes an oxygen supply pipe connected to the gas source, the outlet of the oxygen supply pipe extends into the pressure vessel cavity, and the oxygen supply pipe is provided with a pressure relief valve and a shut-off valve.
- the device is provided with an integrated control system
- the support frame is provided with a weight sensor
- the combustible absorption tank is provided with a matching liquid level detector and acidity detector
- the integrated control system collects the weight sensor, The signals of the liquid level detector and the acidity detector, and control the corresponding valve openings of the filling port, the absorption liquid replenishment system and the oxygen supply system to realize automatic processing.
- the device is also provided with a pressure control system, and the pressure control system includes a safety valve and a purge valve.
- a moving door is provided on one side of the pressure vessel.
- the pressure vessel is sealed by means of a buckle and a sealing assembly.
- the pressure vessel is made of acid-alkali-resistant material or the inner surface is coated with a protective layer resistant to acid-alkali corrosion.
- the circulating water cooling system includes a circulating water inlet pipe sequentially connected to a water source of ⁇ 40°C, a water cooling zone enclosed outside the pressure vessel cavity, and a circulating water return water pipe.
- the combustible waste is phosphorus, phosphorus-containing waste, arsenic, arsenic-containing waste, sulfur, and/or sulfur-containing waste
- the combustion absorbing tank contains an alkaline solution.
- a flammable waste combustion treatment device includes a pressure vessel, which is the main body for processing flammable waste.
- the pressure vessel is provided with a filler port and a supporting oxygen supply system, which is the key design of the present invention.
- the pressure vessel is also equipped with a circulating water cooling system, and the pressure vessel cavity is provided with a combustion system, a combustion substance absorption tank and an absorption liquid replenishment system.
- the combustion substance absorption tank contains an absorption liquid for absorbing combustion substances; a circulating water cooling system Used to take away the heat generated by the combustion reaction and reduce the temperature of the pressure vessel.
- the circulating water cooling system When in use, the circulating water cooling system is turned on, and combustible waste enters the combustion system in the pressure vessel from the filler port, and the combustion is achieved with the cooperation of the oxygen supply system.
- the soot particles generated by the combustion are sealed in the pressure vessel, or gravity settling or
- the water vapor in the pressure vessel cavity is combined and eventually sinks into the combustible absorption tank.
- the bottom end of the combustible absorption tank is provided with a discharge port. When the absorption efficiency of the absorption liquid is insufficient, it can be discharged through the discharge port, and then the absorption liquid replenishes the absorption liquid.
- the flammable waste combustion treatment device provided by the present invention can efficiently and quickly treat flammable wastes such as waste phosphorus and phosphorus-containing wastes, and achieve zero waste gas emission treatment; the waste is realized by oxygen supply pressure
- the processing speed of the device is controllable; the device is stable and easy to control during the processing process. It can add the to-be-processed material and alkaline solution online, and discharge the generated salt solution online to achieve continuous operation; the equipment covers a small area and has a structure Simple, easy to operate and control, the automatic control is realized in the further improved plan, with low cost and high industrial application value.
- FIG. 1 is a schematic structural view of a combustible waste combustion treatment device of the present invention
- the treatment device includes a pressure vessel 1.
- the pressure vessel is provided with a filler port 1-1 and a supporting oxygen supply system.
- the oxygen supply system includes Oxygen supply line 5 connected to the oxygen source, the oxygen supply line 5 is provided with a pressure reducing valve 5-2 and a shut-off valve 5-3, the pressure reducing valve 5-2 is used to control and stabilize the oxygen pressure in the pressure vessel 1
- the gas outlet 5-1 of the oxygen supply line 5 extends into the pressure vessel 1 cavity.
- a combustion system is provided in the cavity of the pressure vessel 1.
- the combustion system includes a crucible 3 positioned by a support frame 3-2 and a heating system 4 provided around the crucible 3, and the gas outlet 5-1 of the oxygen supply line 5 is located in the crucible 3 Above, the heating system 4 is used to heat the crucible 3, so as to ensure that the flammable waste in the crucible 3 can reach the ignition point and maintain the combustion state under the combustion of oxygen.
- a combustible absorbing tank 6 the combustible absorbing tank is filled with an absorption liquid for absorbing the combustibles, and a discharge port 6-1 is provided at the bottom of the combustible absorbing tank 6, the absorbing liquid absorbs the combustibles to insufficient efficiency At the time, it can be discharged through the discharge port 6-1, and the combustion substance absorption tank 6 is provided with an absorption liquid replenishment system for replenishing the absorption liquid.
- a circulating water cooling system is provided outside the chamber of the pressure vessel 1, including a circulating water inlet pipe 2-1 connected in turn to a water source of ⁇ 40°C.
- the bottom of the crucible 3 is provided with a liquid leakage hole 3-1.
- the liquid leak hole 3-1 communicates with the combustible substance absorption tank 6.
- the device is also provided with a pressure control system, which includes a safety valve 7 and a bleed valve 8.
- One side of the pressure vessel 1 is provided with a moving door 1-2.
- the moving door 1-2 When the moving door 1-2 is closed, the pressure vessel 1 is sealed by means of a buckle and a sealing assembly, thereby ensuring that particles and the like generated after combustion overflow to The environment produces pollution, danger, etc.
- the setting of the mobile door 1-2 makes it easier to clean the crucible 3 and other operations.
- the pressure vessel 1 selects the pressure-resistant material and thickness according to the processing volume and material performance parameters. In order to ensure the safety and life of the treatment device, the pressure vessel 1 is made of acid and alkali resistant, corrosion resistant materials or coated on the inner surface with acid and alkali resistance , A protective layer of corrosion resistance.
- This treatment device is mainly used to treat combustible wastes such as phosphorus, phosphorus-containing waste, arsenic, arsenic-containing waste, arsenic, arsenic-containing waste, sulfur and/or sulfur-containing waste, etc.
- combustible wastes such as phosphorus, phosphorus-containing waste, arsenic, arsenic-containing waste, arsenic, arsenic-containing waste, sulfur and/or sulfur-containing waste, etc.
- the matter settles into the combustibles absorption tank, or the combustibles combine with the water vapor in the pressure vessel 1 to form droplets and settle into the combustibles absorption pool to achieve harmless collection treatment.
- waste phosphorus and phosphorus-containing waste Take the treatment of waste phosphorus and phosphorus-containing waste as an example to illustrate the use of this treatment device:
- Adsorption and sedimentation the products of phosphorus combustion diffuse in the pressure vessel 1, but there will not be any emissions. Under the action of gravity, a part of the combustion particles settle to the combustion absorption tank 6, due to the temperature in the pressure vessel 1 Higher, the water vapor pressure is larger, a part of the combustibles will combine with water vapor to form acid droplets and then settle to the combustibles absorption tank 6, and neutralize with the absorption liquid acid and alkali to form phosphate;
- the pressure maintenance process during the process is as follows: the oxygen consumed by the combustion is continuously supplied by the oxygen supply system under the precise control of the pressure reducing valve to ensure the continuity of the combustion.
- the pressure vessel 1 is in a normal pressure state before being sealed, The nitrogen in the air is always in the container, and there is no nitrogen consumption during the combustion process, and the atmosphere in the pressure vessel 1 is safe;
- the process of online addition of waste and alkaline absorption liquid in the process of batching phosphorus-containing waste is as follows: adjust the pressure of the pressure reducing valve 5-2 to 0.1MPa, and after the pressure in the pressure vessel 1 stabilizes, open the air release valve 8, Then open the plate valve on the filler port 1-1, add the waste from the filler port 1-1 to the crucible 3, and close the plate valve, so as to realize the online addition of the waste to be treated; at the same time, it can be recharged by opening the absorption liquid System 6-2 valve mode, add absorption liquid online;
- Example 1 On the basis of Example 1, a comprehensive control system is provided in the flammable waste combustion treatment device of this example, and a weight sensor is provided on the support 3-2 of the crucible 3, which can weigh the waste to be treated in the crucible 3
- the combustor absorption tank 6 is equipped with a matching liquid level detector and acidity detector.
- the signal acquisition end of the integrated control system is connected to the weight sensor, liquid level detector and acidity detector, and the signal output end is respectively at the filler port 1
- the valve on -1 and the valve on the absorption liquid replenishment system 6-2 are connected.
- the integrated control system controls the valve on the packing port 1-1 to open the packing to the setting.
- the integrated control system controls the valve on the absorption liquid supply system 6-2 to open the absorption liquid To the high level of the liquid level to ensure higher absorption efficiency.
- the processing device is also provided with a pressure sensor for detecting the pressure in the cavity, the signal acquisition end of the integrated control system is connected to the pressure sensor, and the signal output end is connected to the shut-off valve 5-3 and the pressure relief valve 5-2 on the oxygen supply pipeline 5 respectively To achieve constant pressure control in the pressure vessel 1.
- the combustible waste treatment device of the present invention utilizes the characteristics of phosphorus, arsenic, sulfur, etc. that are easily combustible and the products are easily soluble in water, so that waste phosphorus and phosphorus-containing waste, etc. occur in the pressure vessel 1 with a constant pressure and proportion of oxygen Combustion reaction, and further settling, absorption until safe and harmless discharge, realized high-efficiency, zero waste gas waste dust treatment waste, and the safety is greatly improved, realized automatic control processing, easy to industrial application.
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Treating Waste Gases (AREA)
- Processing Of Solid Wastes (AREA)
- Gasification And Melting Of Waste (AREA)
Abstract
The invention provides an inflammable waste combustion and disposal device, and belongs to the technical field of environmental protection apparatuses. The employed technical solution is the inflammable waste combustion and disposal device, comprising a pressure vessel (1) provided with a feed port (1-1) and an auxiliary oxygen supply system. A combustion system, a comburent absorption cell (6), and an absorption liquid replenishment system (6-2) are provided in the cavity of the pressure vessel (1). A discharge outlet (6-1) is provided at the bottom of the comburent absorption cell (6). A circulating water cooling system is further provided outside the cavity of the pressure vessel (1).
Description
本发明涉及环保设备技术领域,具体涉及一种易燃废弃物燃烧处理装置。The invention relates to the technical field of environmental protection equipment, in particular to a combustible waste combustion treatment device.
工业生产中难免产生较多的可燃废弃物,如磷、砷、硫、碳等,在有些生产线,可燃废弃物的产生对安全生产有较大的威胁,其处理是较为棘手的事情。在半导体中生产中,磷及含磷废弃物的处理一直是个难点,目前主流的处理方法是将磷及含磷废弃物放置在燃烧塔中进行燃烧处理,由于燃烧过程中在短时间内产生大量烟尘颗粒,因此一般是在燃烧后紧跟吸附降尘处理,将烟尘颗粒通过活性炭或者喷淋式尾气处理系统。在这种处理方式目前凸显出一下弊端:一是含磷物燃烧剧烈,会瞬时产生大量的烟尘,活性炭及喷淋系统很难在短时间内吸附的较为完全,造成处理后的尾气难以达到排放标准,污染环境;二是处理设备燃烧塔占地面积大,且需要排风及尾气处理系统进行配合处理,成本居高不下。因此需要更为有效的处理装置。In industrial production, it is inevitable to generate more combustible wastes, such as phosphorus, arsenic, sulfur, carbon, etc. In some production lines, the generation of combustible wastes poses a greater threat to safe production, and its handling is a more difficult matter. In the production of semiconductors, the treatment of phosphorus and phosphorus-containing waste has always been a difficulty. The current mainstream treatment method is to place phosphorus and phosphorus-containing waste in a combustion tower for combustion treatment, because a large amount of Soot particles are generally followed by adsorption and dust reduction treatment after combustion, and the soot particles are passed through activated carbon or a spray-type exhaust gas treatment system. The following drawbacks are currently highlighted in this treatment method: First, the phosphorus-containing substances burn violently and will generate a large amount of soot in a moment. It is difficult for the activated carbon and the spray system to be completely adsorbed in a short time, resulting in the exhaust gas after treatment is difficult to achieve emissions Standards pollute the environment. The second is the large area of the combustion tower of the processing equipment, and the need for exhaust gas and exhaust gas treatment systems for co-processing, the cost remains high. Therefore, a more efficient processing device is needed.
发明内容Summary of the invention
为解决现有可燃废弃物处理设备成本高、占用空间大、尾气污染大的技术问题,本发明提供一种易燃废弃物燃烧处理装置,采用在密闭压力容器内控制燃烧而后收集至吸收池进而排出中性盐溶液的技术方案,实现了高效、快速处理可燃废弃物,且设备结构简单,易于控制,环境友好。In order to solve the technical problems of existing combustible waste treatment equipment with high cost, large occupied space, and large exhaust pollution, the present invention provides a combustible waste treatment device, which uses controlled combustion in a closed pressure vessel and then collects it in an absorption tank. The technical solution for discharging the neutral salt solution realizes efficient and rapid treatment of combustible waste, and the equipment structure is simple, easy to control, and environmentally friendly.
本发明采用的技术方案是,一种易燃废弃物燃烧处理装置,包括设有填料口的压力容器及配套的供氧系统,所述压力容器腔内设有燃烧系统、定位于底面上的燃烧物吸收池及吸收液补给系统,所述燃烧物吸收池底端设有排放口,压力容器腔体外还设有循环水冷系统。The technical scheme adopted by the present invention is a combustible treatment device for flammable wastes, which includes a pressure vessel with a filler port and a matching oxygen supply system. The pressure vessel cavity is provided with a combustion system and a combustion positioned on the bottom surface A substance absorption tank and an absorption liquid replenishment system, a discharge port is provided at the bottom end of the combustion substance absorption pool, and a circulating water cooling system is also provided outside the pressure vessel cavity.
进一步的,所述燃烧系统中包括借助支撑架定位的坩埚及设置在坩埚外围的加热系统,所述供氧系统的出气口位于坩埚上方。Further, the combustion system includes a crucible positioned by a support frame and a heating system disposed around the crucible. The gas outlet of the oxygen supply system is located above the crucible.
进一步的,所述坩埚底部设有漏液孔,所述漏液孔与燃烧物吸收池连通。Further, a liquid leakage hole is provided at the bottom of the crucible, and the liquid leakage hole communicates with the combustible material absorption pool.
进一步的,所述供氧控制系统中包括与气源连接的供氧管路,供氧管路的出气口伸入压力容器腔内,供氧管路上设有减压阀和关断阀。Further, the oxygen supply control system includes an oxygen supply pipe connected to the gas source, the outlet of the oxygen supply pipe extends into the pressure vessel cavity, and the oxygen supply pipe is provided with a pressure relief valve and a shut-off valve.
进一步的,所述装置设有综合控制系统,所述支撑架上设有重量传感器,所述燃烧物吸收池设有配套的液位检测器和酸度检测器,所述综合控制系统采集重量传感器、液位检测器和酸度检测器的信号,并控制填料口、吸收液补给系统及供氧系统的对应阀门开度,实 现自动处理。Further, the device is provided with an integrated control system, the support frame is provided with a weight sensor, the combustible absorption tank is provided with a matching liquid level detector and acidity detector, and the integrated control system collects the weight sensor, The signals of the liquid level detector and the acidity detector, and control the corresponding valve openings of the filling port, the absorption liquid replenishment system and the oxygen supply system to realize automatic processing.
进一步的,所述装置还设有压力控制系统,压力控制系统中包括安全阀和放气阀。Further, the device is also provided with a pressure control system, and the pressure control system includes a safety valve and a purge valve.
进一步的,所述压力容器的一侧设有移动门,所述移动门关闭时借助卡扣、密封组件实现压力容器的密封。Further, a moving door is provided on one side of the pressure vessel. When the moving door is closed, the pressure vessel is sealed by means of a buckle and a sealing assembly.
进一步的,所述压力容器为耐酸碱腐蚀材质或内表面涂覆有耐酸碱腐蚀的保护层。Further, the pressure vessel is made of acid-alkali-resistant material or the inner surface is coated with a protective layer resistant to acid-alkali corrosion.
进一步的,所述循环水冷系统中包括依次与≤40℃水源连接的循环水进水管、围设在压力容器腔体外的水冷区、循环水回水管。Further, the circulating water cooling system includes a circulating water inlet pipe sequentially connected to a water source of ≤40°C, a water cooling zone enclosed outside the pressure vessel cavity, and a circulating water return water pipe.
进一步的,所述易燃废弃物为磷、含磷废弃物、砷、含砷废弃物、硫、和/或含硫废弃物,所述燃烧物吸收池内装有碱性溶液。Further, the combustible waste is phosphorus, phosphorus-containing waste, arsenic, arsenic-containing waste, sulfur, and/or sulfur-containing waste, and the combustion absorbing tank contains an alkaline solution.
上述技术方案中,提供一种易燃废弃物燃烧处理装置,处理装置中包括压力容器,是处理易燃废弃物的主体,压力容器设有填料口,配套供氧系统,作为本发明的关键设计在于,压力容器还配套设置有循环水冷系统,压力容器腔内设有燃烧系统、燃烧物吸收池及吸收液补给系统,燃烧物吸收池中盛装有吸收液,用于吸收燃烧物;循环水冷系统用于带走燃烧反应产生的热量,为压力容器降低温度。使用时,开启循环水冷系统,易燃废弃物从填料口进入压力容器内的燃烧系统,在供氧系统的配合下实现燃烧,燃烧所产生的烟尘颗粒密闭在压力容器内,或重力沉降或与压力容器腔内水汽结合,最终沉入燃烧物吸收池,燃烧物吸收池底端设有排放口,当吸收液吸收效力不足时可通过排放口排出,再由吸收液补给系统补充吸收液。In the above technical solution, a flammable waste combustion treatment device is provided. The treatment device includes a pressure vessel, which is the main body for processing flammable waste. The pressure vessel is provided with a filler port and a supporting oxygen supply system, which is the key design of the present invention. The pressure vessel is also equipped with a circulating water cooling system, and the pressure vessel cavity is provided with a combustion system, a combustion substance absorption tank and an absorption liquid replenishment system. The combustion substance absorption tank contains an absorption liquid for absorbing combustion substances; a circulating water cooling system Used to take away the heat generated by the combustion reaction and reduce the temperature of the pressure vessel. When in use, the circulating water cooling system is turned on, and combustible waste enters the combustion system in the pressure vessel from the filler port, and the combustion is achieved with the cooperation of the oxygen supply system. The soot particles generated by the combustion are sealed in the pressure vessel, or gravity settling or The water vapor in the pressure vessel cavity is combined and eventually sinks into the combustible absorption tank. The bottom end of the combustible absorption tank is provided with a discharge port. When the absorption efficiency of the absorption liquid is insufficient, it can be discharged through the discharge port, and then the absorption liquid replenishes the absorption liquid.
本发明的有益效果是:本发明提供的易燃废弃物燃烧处理装置能够高效、快速处理废磷、含磷废弃物等易燃废弃物,实现零废气排放处理;通过供氧压力实现了废弃物的处理速度可控;本装置在处理过程中运行稳定、易于控制,可以在线添加待处理物及碱性溶液,在线排放生成的盐类溶液,实现了连续化作业;设备占地面积小、结构简单、易于操作和控制,进一步改进的方案中实现了自动化控制,成本低,产业化应用价值高。The beneficial effects of the present invention are: the flammable waste combustion treatment device provided by the present invention can efficiently and quickly treat flammable wastes such as waste phosphorus and phosphorus-containing wastes, and achieve zero waste gas emission treatment; the waste is realized by oxygen supply pressure The processing speed of the device is controllable; the device is stable and easy to control during the processing process. It can add the to-be-processed material and alkaline solution online, and discharge the generated salt solution online to achieve continuous operation; the equipment covers a small area and has a structure Simple, easy to operate and control, the automatic control is realized in the further improved plan, with low cost and high industrial application value.
图1是本发明易燃废弃物燃烧处理装置的结构示意图;1 is a schematic structural view of a combustible waste combustion treatment device of the present invention;
图中:1、压力容器,1-1、填料口,1-2、移动门,2、循环水冷系统,2-1、循环水进水管,2-2、水冷区,2-3、循环水回水管,3、坩埚,3-1、漏液孔,3-2、支撑架,4、加热系统,5、供氧管路,5-1、出气口,5-2、减压阀,5-3、关断阀,6、燃烧物吸收池,6-1、排放口,6-2、吸收液补给系统,7、安全阀,8、放气阀。In the picture: 1. Pressure vessel, 1-1, filling port, 1-2, moving door, 2. Circulating water cooling system, 2-1, circulating water inlet pipe, 2-2, water cooling zone, 2-3, circulating water Return water pipe, 3, crucible, 3-1, leakage hole, 3-2, support frame, 4, heating system, 5, oxygen supply pipeline, 5-1, gas outlet, 5-2, pressure reducing valve, 5 -3. Shut-off valve, 6. Combustion absorption tank, 6-1, discharge port, 6-2, absorption liquid replenishment system, 7, safety valve, 8, purge valve.
以下以具体实施例详细说明本发明所提供的一种易燃废弃物燃烧处理装置的结构及使用方法,但不以任何形式限制本发明的保护范围。The following specifically describes the structure and use method of a combustible waste combustion treatment device provided by the present invention with specific embodiments, but does not limit the protection scope of the present invention in any form.
实施例1Example 1
本实施例提供一种易燃废弃物燃烧处理装置,参见附图1所示,处理装置中包括压力容器1,压力容器设有填料口1-1及配套供氧系统,供氧系统中包括与氧气源连接的供氧管路5,供氧管路5上设有减压阀5-2和关断阀5-3,减压阀5-2用于控制和稳定压力容器1内的氧气压力,从而实现控制燃烧速率,供氧管路5的出气口5-1伸入压力容器1腔内。在压力容器1腔内设有燃烧系统,燃烧系统中包括借助支撑架3-2定位的坩埚3及设置在坩埚3外围的加热系统4,供氧管路5的出气口5-1位于坩埚3的上方,加热系统4用于加热坩埚3,从而保证坩埚3内的易燃废弃物能够达到着火点,在氧气助燃下保持燃烧状态。坩埚3下方设有燃烧物吸收池6,燃烧物吸收池中盛装有吸收液,用于吸收燃烧物,燃烧物吸收池6底端设有排放口6-1,吸收液吸收燃烧物至效力不足时,可通过排放口6-1排出,燃烧物吸收池6配套设有吸收液补给系统用于补充吸收液。为降低压力容器1内燃烧反应产生的过大热量,为压力容器1降低温度,压力容器1腔体外配套设有循环水冷系统,包括依次与≤40℃水源连接的循环水进水管2-1、围设在压力容器1腔体外的水冷区2-2和循环水回水管2-3。This embodiment provides a combustible treatment device for flammable waste. As shown in FIG. 1, the treatment device includes a pressure vessel 1. The pressure vessel is provided with a filler port 1-1 and a supporting oxygen supply system. The oxygen supply system includes Oxygen supply line 5 connected to the oxygen source, the oxygen supply line 5 is provided with a pressure reducing valve 5-2 and a shut-off valve 5-3, the pressure reducing valve 5-2 is used to control and stabilize the oxygen pressure in the pressure vessel 1 In order to control the combustion rate, the gas outlet 5-1 of the oxygen supply line 5 extends into the pressure vessel 1 cavity. A combustion system is provided in the cavity of the pressure vessel 1. The combustion system includes a crucible 3 positioned by a support frame 3-2 and a heating system 4 provided around the crucible 3, and the gas outlet 5-1 of the oxygen supply line 5 is located in the crucible 3 Above, the heating system 4 is used to heat the crucible 3, so as to ensure that the flammable waste in the crucible 3 can reach the ignition point and maintain the combustion state under the combustion of oxygen. Below the crucible 3, there is a combustible absorbing tank 6, the combustible absorbing tank is filled with an absorption liquid for absorbing the combustibles, and a discharge port 6-1 is provided at the bottom of the combustible absorbing tank 6, the absorbing liquid absorbs the combustibles to insufficient efficiency At the time, it can be discharged through the discharge port 6-1, and the combustion substance absorption tank 6 is provided with an absorption liquid replenishment system for replenishing the absorption liquid. In order to reduce the excessive heat generated by the combustion reaction in the pressure vessel 1 and reduce the temperature of the pressure vessel 1, a circulating water cooling system is provided outside the chamber of the pressure vessel 1, including a circulating water inlet pipe 2-1 connected in turn to a water source of ≤40°C. A water cooling zone 2-2 and a circulating water return pipe 2-3 enclosed outside the pressure vessel 1 cavity.
为避免燃烧物或燃烧物与压力容器1腔内水汽结合后的液滴沉降到坩埚3内覆盖待燃烧处理废弃物导致处理中断,所述坩埚3底部设有漏液孔3-1,所述漏液孔3-1与燃烧物吸收池6连通。In order to avoid that the combustibles or the combustibles and the droplets combined with the water vapor in the cavity of the pressure vessel 1 settle into the crucible 3 to cover the waste to be burned and the processing is interrupted, the bottom of the crucible 3 is provided with a liquid leakage hole 3-1. The liquid leak hole 3-1 communicates with the combustible substance absorption tank 6.
为防止压力容器1内压力意外过大引发危险,所述装置还设有压力控制系统,压力控制系统中包括安全阀7和放气阀8。In order to prevent the accidental excessive pressure in the pressure vessel 1 from causing danger, the device is also provided with a pressure control system, which includes a safety valve 7 and a bleed valve 8.
所述压力容器1的一侧设有移动门1-2,所述移动门1-2关闭时借助卡扣、密封组件实现压力容器1的密封,从而保证了燃烧后产生的颗粒等物质溢出至环境产生污染、危险等,另一方面,移动门1-2的设置,更方便了清理坩埚3等操作。One side of the pressure vessel 1 is provided with a moving door 1-2. When the moving door 1-2 is closed, the pressure vessel 1 is sealed by means of a buckle and a sealing assembly, thereby ensuring that particles and the like generated after combustion overflow to The environment produces pollution, danger, etc. On the other hand, the setting of the mobile door 1-2 makes it easier to clean the crucible 3 and other operations.
压力容器1根据处理量、材料性能参数选择抗压材质及厚度,为保证处理装置的使用安全及寿命,所述压力容器1为耐酸碱、耐腐蚀材质或在内表面涂覆具有耐酸碱、耐腐蚀性能的保护层。The pressure vessel 1 selects the pressure-resistant material and thickness according to the processing volume and material performance parameters. In order to ensure the safety and life of the treatment device, the pressure vessel 1 is made of acid and alkali resistant, corrosion resistant materials or coated on the inner surface with acid and alkali resistance , A protective layer of corrosion resistance.
本处理装置主要用于处理易燃废弃物,如磷、含磷废弃物、砷、含砷废弃物、砷、含砷废弃、硫和/或含硫废弃物等,废弃物燃烧后形成的燃烧物沉降入燃烧物吸收池内,或燃烧物与压力容器1内的水汽结合形成液滴沉降入燃烧物吸收池内从而实现无害化收集处理。以处理废磷及含磷废弃物为例说明本处理装置的使用方法:This treatment device is mainly used to treat combustible wastes such as phosphorus, phosphorus-containing waste, arsenic, arsenic-containing waste, arsenic, arsenic-containing waste, sulfur and/or sulfur-containing waste, etc. The matter settles into the combustibles absorption tank, or the combustibles combine with the water vapor in the pressure vessel 1 to form droplets and settle into the combustibles absorption pool to achieve harmless collection treatment. Take the treatment of waste phosphorus and phosphorus-containing waste as an example to illustrate the use of this treatment device:
(1)装料:在普通大气压环境下,开启压力容器1的移动门1-2,打开填料口1-1上的板阀,将需要燃烧处理的含磷废弃物由填料口17倒进坩埚3,完成填料后,关闭板阀;(1) Charging: Under ordinary atmospheric pressure, open the moving door 1-2 of the pressure vessel 1, open the plate valve on the packing port 1-1, and pour the phosphorus-containing waste that needs to be burned into the crucible through the packing port 17 3. After filling, close the plate valve;
(2)加液:打开吸收液补给系统6-2上的阀门,将碱性溶液如氨水、石灰水注入燃烧物吸收池6中,到达指定液位高度后,停止注入;(2) Adding liquid: Open the valve on the absorption liquid replenishment system 6-2, and inject alkaline solution such as ammonia water or lime water into the combustible material absorption tank 6, and stop the injection after reaching the specified liquid level;
(3)充压:关闭移动门1-2,打开供氧管路5上的关断阀5-3,调节减压阀5-2至所需压力,一般要求0.1—0.5MPa,本实施例控制0.1MPa;(3) Charge: Close the moving door 1-2, open the shut-off valve 5-3 on the oxygen supply line 5, adjust the pressure reducing valve 5-2 to the required pressure, generally 0.1-0.5MPa, this embodiment Control 0.1MPa;
(4)开循环水:打开循环水冷系统;(4) Open circulating water: open the circulating water cooling system;
(5)燃烧:开启加热系统4,待坩埚3内温度达到磷的着火点,磷便开始燃烧;(5) Combustion: turn on the heating system 4 and wait until the temperature in the crucible 3 reaches the ignition point of phosphorus, then phosphorus will start to burn;
(6)吸附和沉降:磷燃烧的产物,在压力容器1中弥漫,但是不会有任何的排放,在重力作用下一部分燃烧物颗粒沉降至燃烧物吸收池6,另由于压力容器1内温度较高,水蒸气压压较大,一部分燃烧物会与水汽结合形成酸性液滴进而也沉降至燃烧物吸收池6,与其中的吸收液酸碱中和形成磷酸盐;(6) Adsorption and sedimentation: the products of phosphorus combustion diffuse in the pressure vessel 1, but there will not be any emissions. Under the action of gravity, a part of the combustion particles settle to the combustion absorption tank 6, due to the temperature in the pressure vessel 1 Higher, the water vapor pressure is larger, a part of the combustibles will combine with water vapor to form acid droplets and then settle to the combustibles absorption tank 6, and neutralize with the absorption liquid acid and alkali to form phosphate;
(7)排放:当待处理含磷废弃物处理完毕或吸收液吸收效力不足时,将减压阀5-2压力调至0.1MPa,待压力容器1内压力稳定后,打开排放口6-1将磷酸盐溶液排出,再由吸收液补给系统6-2补充吸收液,处理完毕。(7) Discharge: When the phosphorus-containing waste to be treated is processed or the absorption efficiency of the absorption liquid is insufficient, the pressure of the pressure reducing valve 5-2 is adjusted to 0.1MPa, and after the pressure in the pressure vessel 1 is stabilized, the discharge port 6-1 is opened The phosphate solution is discharged, and the absorption liquid is supplemented by the absorption liquid supply system 6-2, and the treatment is completed.
处理过程中的压力保持过程如下:燃烧所消耗的氧气由供氧系统在减压阀精确控制下持续供氧保证燃烧的持续,另一方面,由于压力容器1在密闭之前,处于常压状态,空气中氮气始终在容器中,且燃烧过程中无氮气的消耗,压力容器1内气氛安全;The pressure maintenance process during the process is as follows: the oxygen consumed by the combustion is continuously supplied by the oxygen supply system under the precise control of the pressure reducing valve to ensure the continuity of the combustion. On the other hand, because the pressure vessel 1 is in a normal pressure state before being sealed, The nitrogen in the air is always in the container, and there is no nitrogen consumption during the combustion process, and the atmosphere in the pressure vessel 1 is safe;
分批处理含磷废弃物过程中的在线添加废弃物及碱性吸收液过程如下:将减压阀5-2压力调至0.1MPa,待压力容器1内压力稳定后,打开放气阀8,然后打开填料口1-1上的板阀,将废弃物由填料口1-1添加至坩埚3后关闭板阀,从而实现需处理的物的废弃物在线添加;同时,可以通过开启吸收液补给系统6-2阀门的方式,在线添加吸收液;The process of online addition of waste and alkaline absorption liquid in the process of batching phosphorus-containing waste is as follows: adjust the pressure of the pressure reducing valve 5-2 to 0.1MPa, and after the pressure in the pressure vessel 1 stabilizes, open the air release valve 8, Then open the plate valve on the filler port 1-1, add the waste from the filler port 1-1 to the crucible 3, and close the plate valve, so as to realize the online addition of the waste to be treated; at the same time, it can be recharged by opening the absorption liquid System 6-2 valve mode, add absorption liquid online;
实施例2Example 2
在实施例1的基础上,本实施例的易燃废弃物燃烧处理装置中设有综合控制系统,坩埚3的支撑架3-2上设有重量传感器,能对坩埚3内待处理废弃物称重,燃烧物吸收池6内设有配套的液位检测器和酸度检测器,综合控制系统信号采集端与重量传感器、液位检测器和酸度检测器分别连接,信号输出端分别于填料口1-1上的板阀、吸收液补给系统6-2上的阀门连接,当坩埚3重量低于设定的低限值后,综合控制系统控制填料口1-1上的板阀打开填料至设定范围或高限值;当液位检测器检测到液位过低或酸度检测器检测到pH值大于设定值时,综合控制系统控制吸收液补给系统6-2上的阀门开启补充吸收液至液位高位以保证较高的吸 收效力。On the basis of Example 1, a comprehensive control system is provided in the flammable waste combustion treatment device of this example, and a weight sensor is provided on the support 3-2 of the crucible 3, which can weigh the waste to be treated in the crucible 3 The combustor absorption tank 6 is equipped with a matching liquid level detector and acidity detector. The signal acquisition end of the integrated control system is connected to the weight sensor, liquid level detector and acidity detector, and the signal output end is respectively at the filler port 1 The valve on -1 and the valve on the absorption liquid replenishment system 6-2 are connected. When the weight of the crucible 3 is lower than the set lower limit, the integrated control system controls the valve on the packing port 1-1 to open the packing to the setting. Fixed range or high limit value; when the liquid level detector detects that the liquid level is too low or the acidity detector detects that the pH value is greater than the set value, the integrated control system controls the valve on the absorption liquid supply system 6-2 to open the absorption liquid To the high level of the liquid level to ensure higher absorption efficiency.
处理装置还设有检测腔内压力的压力传感器,综合控制系统信号采集端与压力传感器连接,信号输出端与供氧管路5上的关断阀5-3、减压阀5-2分别连接,从而实现压力容器1内的恒压控制。The processing device is also provided with a pressure sensor for detecting the pressure in the cavity, the signal acquisition end of the integrated control system is connected to the pressure sensor, and the signal output end is connected to the shut-off valve 5-3 and the pressure relief valve 5-2 on the oxygen supply pipeline 5 respectively To achieve constant pressure control in the pressure vessel 1.
本发明的易燃废弃物燃烧处理装置利用磷、砷、硫等易燃烧及产物易溶于水的特性,让废磷及含磷废弃物等在压力容器1中与恒定压力和比例的氧气发生燃烧反应,并进一步沉降、吸收直至安全无害排出,实现了高效、零废气废尘处理废弃物,且安全度大大提高,实现了自动化控制处理,易于产业化应用。The combustible waste treatment device of the present invention utilizes the characteristics of phosphorus, arsenic, sulfur, etc. that are easily combustible and the products are easily soluble in water, so that waste phosphorus and phosphorus-containing waste, etc. occur in the pressure vessel 1 with a constant pressure and proportion of oxygen Combustion reaction, and further settling, absorption until safe and harmless discharge, realized high-efficiency, zero waste gas waste dust treatment waste, and the safety is greatly improved, realized automatic control processing, easy to industrial application.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit it; although the present invention has been described in detail with reference to the preferred embodiments, persons of ordinary skill in the art should understand that: The specific embodiments of the invention are modified or some technical features are equivalently replaced; without departing from the spirit of the technical solutions of the present invention, they should be covered in the scope of the technical solutions claimed by the present invention.
Claims (10)
- 一种易燃废弃物燃烧处理装置,包括设有填料口(1-1)的压力容器(1)及配套的供氧系统,其特征在于,所述压力容器(1)腔内设有燃烧系统、定位于底面上的燃烧物吸收池(6)及吸收液补给系统(6-2),所述燃烧物吸收池(6)底端设有排放口(6-1),压力容器(1)腔体外还设有循环水冷系统。A flammable waste combustion treatment device, including a pressure vessel (1) with a filler port (1-1) and a matching oxygen supply system, characterized in that a combustion system is provided in the pressure vessel (1) cavity 、Combustible material absorption tank (6) and absorption liquid replenishment system (6-2) positioned on the bottom surface, the bottom end of the combustible material absorption tank (6) is provided with a discharge port (6-1), a pressure vessel (1) There is also a circulating water cooling system outside the cavity.
- 根据权利要求1所述的处理装置,其特征在于,所述燃烧系统中包括借助支撑架(3-2)定位的坩埚(3)及设置在坩埚(3)外围的加热系统(4),所述供氧系统的出气口(5-1)位于坩埚(3)上方。The processing device according to claim 1, characterized in that the combustion system includes a crucible (3) positioned by means of a support frame (3-2) and a heating system (4) disposed around the crucible (3). The gas outlet (5-1) of the oxygen supply system is located above the crucible (3).
- 根据权利要求2所述的处理装置,其特征在于,所述坩埚(3)底部设有漏液孔(3-1),所述漏液孔(3-1)与燃烧物吸收池(6)连通。The processing device according to claim 2, characterized in that a liquid leakage hole (3-1) is provided at the bottom of the crucible (3), and the liquid leakage hole (3-1) and the combustible substance absorption tank (6) Connected.
- 根据权利要求3所述的处理装置,其特征在于,所述装置设有综合控制系统,所述支撑架(3-2)上设有重量传感器,所述燃烧物吸收池(6)设有配套的液位检测器和酸度检测器,所述综合控制系统采集重量传感器、液位检测器和酸度检测器的信号,并控制填料口(1-1)、吸收液补给系统(6-2)及供氧系统的对应阀门开度,实现自动处理。The processing device according to claim 3, characterized in that the device is provided with an integrated control system, the support frame (3-2) is provided with a weight sensor, and the combustible absorption tank (6) is provided with a matching Liquid level detector and acidity detector, the integrated control system collects the signals of the weight sensor, liquid level detector and acidity detector, and controls the filling port (1-1), the absorption liquid replenishment system (6-2) and The corresponding valve opening of the oxygen supply system is automatically processed.
- 根据权利要求1所述的处理装置,其特征在于,所述供氧控制系统中包括与气源连接的供氧管路(5),供氧管路(5)的出气口(5-1)伸入压力容器(1)腔内,供氧管路(5)上设有减压阀(5-2)和关断阀(5-3)。The treatment device according to claim 1, wherein the oxygen supply control system includes an oxygen supply line (5) connected to a gas source, and an air outlet (5-1) of the oxygen supply line (5) Reaching into the cavity of the pressure vessel (1), the oxygen supply line (5) is provided with a pressure reducing valve (5-2) and a shut-off valve (5-3).
- 根据权利要求1所述的处理装置,其特征在于,所述装置还设有压力控制系统,压力控制系统中包括安全阀(7)和放气阀(8)。The processing device according to claim 1, characterized in that the device is further provided with a pressure control system, and the pressure control system includes a safety valve (7) and a purge valve (8).
- 根据权利要求1所述的处理装置,其特征在于,所述压力容器(1)的一侧设有移动门(1-2),所述移动门(1-2)关闭时借助卡扣、密封组件实现压力容器(1)的密封。The processing device according to claim 1, characterized in that a moving door (1-2) is provided on one side of the pressure vessel (1), and the moving door (1-2) is closed by means of snaps and sealing when closed The assembly realizes the sealing of the pressure vessel (1).
- 根据权利要求1或7所述的处理装置,其特征在于,所述压力容器(1)为耐酸碱腐蚀材质或内表面涂覆有耐酸碱腐蚀的保护层。The processing device according to claim 1 or 7, characterized in that the pressure vessel (1) is made of acid and alkali corrosion resistant material or the inner surface is coated with a protective layer resistant to acid and alkali corrosion.
- 根据权利要求1所述的处理装置,其特征在于,所述循环水冷系统中包括依次与≤40℃水源连接的循环水进水管(2-1)、围设在压力容器(1)腔体外的水冷区(2-2)、循环水回水管(2-3)。The treatment device according to claim 1, characterized in that the circulating water cooling system includes a circulating water inlet pipe (2-1) sequentially connected to a water source of ≤ 40°C, and a body surrounding the pressure vessel (1) cavity Water cooling zone (2-2), circulating water return pipe (2-3).
- 根据权利要求1所述的处理装置,其特征在于,所述易燃废弃物为磷、含磷废弃物、砷、含砷废弃物、硫和/或含硫废弃物,所述燃烧物吸收池内装有碱性溶液。The treatment device according to claim 1, wherein the combustible waste is phosphorus, phosphorus-containing waste, arsenic, arsenic-containing waste, sulfur and/or sulfur-containing waste, and the combustible absorption tank It contains alkaline solution.
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Also Published As
Publication number | Publication date |
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CN109373333B (en) | 2024-08-13 |
CN109373333A (en) | 2019-02-22 |
EP3693662A1 (en) | 2020-08-12 |
EP3693662A4 (en) | 2020-11-25 |
EP3693662B1 (en) | 2021-08-04 |
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