WO2020118684A1

WO2020118684A1 - Fully automatic intelligent mash turner

Info

Publication number: WO2020118684A1
Application number: PCT/CN2018/121169
Authority: WO
Inventors: 余永建; 李信; 朱胜虎; 崔鹏景; 陈志娜; 张俊红
Original assignee: 江苏恒顺醋业股份有限公司
Priority date: 2018-12-12
Filing date: 2018-12-14
Publication date: 2020-06-18

Abstract

Disclosed is a fully automatic intelligent mash turner, comprising a frame; a traveling mechanism mounted at the bottom of the frame; and a swing mechanism, a mash turning mechanism, and a control mechanism mounted on the frame. The traveling mechanism, the swing mechanism, and the mash turning mechanism are respectively associated with signals from the control mechanism. The traveling mechanism is arranged on a tun wall of a vinegar mash tun and travels along the tun wall. The mash turning mechanism is located in front of the swing mechanism and fixed thereto to form a fixed point. The swing mechanism turns and accordingly drives the mash turning mechanism to swing in a fan shape with the fixed point as a fulcrum, such that the mash turning mechanism extends into the inside of the vinegar mash tun to turn mash. The advantage of the present invention is that the control mechanism associated with signals from the traveling mechanism, the swing mechanism, and the mash turning mechanism is used to automatically and synchronously control the traveling motion, swinging motion, and turning motion of the mash turner, so as to realize fully automatic intelligent mash turning of the mash turner, thereby improving the efficiency of mash turning and ensuring the stable fermentation of vinegar mash ingredients.

Description

Full-automatic intelligent diversion machine

Technical field

The invention relates to a diversion machine, especially a fully automatic intelligent diversion machine.

Background technique

During the brewing process of black vinegar, it is necessary to turn the vinegar ingredients such as wine cheese, bran, rice bran, etc., that is, to turn the vinegar ingredients inside and outside, on the one hand, it can prevent the surface vinegar ingredients from continuing to produce high temperature and cause it to stop Growth, on the other hand, can prevent the internal vinegar mixture from stopping fermentation without contacting with oxygen. Through the operation of distilling, the purpose of adjusting the temperature of the vinegar mixture and stabilizing the fermentation of the vinegar mixture can be achieved.

At present, in order to realize the mechanical turnover of the turnover machine instead of the artificial turnover, the vinegar mixture is usually placed in the vinegar pool, and the side walls of the vinegar pool constitute the traveling track of the turnover machine, so that the turnover machine can Walking over. However, when the diversion machine in the prior art performs diversion, the operation of the diversion machine mostly depends on manual judgment, and the stroke, depth, and frequency of the diversion machine are uncontrollable, resulting in a low diversion efficiency of the existing diversion machine. The stable fermentation of vinegar ingredients cannot be guaranteed.

Summary of the invention

Object of the invention: In view of the above problems, the object of the present invention is to provide a fully automatic intelligent distilling machine, which can effectively improve the efficiency of distilling and ensure the stable fermentation of vinegar distillate.

Technical solution: A fully automatic intelligent diversion machine, including a frame, a walking mechanism installed at the bottom of the frame, a swing mechanism, a diversion mechanism, a control mechanism installed on the frame, the walking mechanism, The swing mechanism and the diversion mechanism are respectively associated with the signal of the control mechanism; the walking mechanism is arranged on and walks along the wall of the vinegar dip tank, and the diversion mechanism is located in front of the swing mechanism and is fixed with it to form a fixed point , The oscillating mechanism is turned over to drive the oscillating mechanism to swing in a fan shape with the fixed point as a fulcrum, so that the oscillating mechanism extends into the vinegar pool to turn the inward.

The principle of the present invention is: the frame is used as a carrier for fixing the walking mechanism, the swing mechanism, the diversion mechanism, and the control mechanism to form the overall structure of the diversion machine. The walking mechanism, the swing mechanism, and the turning mechanism are associated with the control mechanism signals and form a synchronous control. When in use, the control mechanism signals control the walking mechanism to walk along the wall of the vinegar tank, driving the overall movement of the turning mechanism; the signal controls the swing mechanism Flip to drive the fan-shaped swing of the diversion mechanism to the bottom of the vinegar tank; the signal controls the diversion mechanism to perform the diversion operation, thereby forming a linkage, and completes the automatic control of the diversion operation of the diversion machine, so that the vinegar material in the vinegar pool is obtained Stable and continuous internal and external diversion, to ensure its overall fermentation efficiency, to avoid the problem of excessive surface temperature or lack of oxygen inside the vinegar compound due to lack of diversion.

Preferably, the walking mechanism includes a driving device A, a lower transmission shaft, a conveyor belt, a driving wheel, and a driven wheel. The driving wheel and the driven wheel are arranged forward and backward, and are respectively installed on the bottom of the frame through a bearing seat, and the conveyor belt is wound around Rotation is provided on the driving wheel and the driven wheel, the lower transmission shaft passes through the driving wheel, the driving device A is connected to the lower transmission shaft and is associated with the signal of the control mechanism, the active The wheel and driven wheel fall on the wall of the vinegar pool and walk along it.

Preferably, the swing mechanism includes a driving device B, an upper transmission shaft, a driving gear, and a driven gear, the upper transmission shaft is installed on the frame, and the driving device B is connected to and connected with the upper transmission shaft The control mechanism signals are correlated, the driving gear is sleeved on the upper transmission shaft, the driven gear is fixed with the diversion mechanism to form the fixed point, and the driving gear meshes with the driven gear for transmission , The driving gear rotates forward and backward to reciprocate the driven gear.

Further, the upper transmission shaft is installed on the bracket through a post capable of adjusting height. During the meshing installation of the driving gear and the driven gear, the installation height of the driving gear is adjusted by designing the height of the column to ensure its meshing installation with the driven gear.

Further, the driven gear is a sector gear, which saves material and installation space, and is also convenient for designing the limit position of the swing according to the angle of the sector gear.

Further, the swing mechanism further includes a limit post, which is installed on the frame and corresponds to the limit position of the reciprocating rotation of the driven gear to form a mechanical limit protection. The swing position of the driven gear is electronically controlled by the control mechanism, and cooperates with the limit post to form a mechanical limit protection to prevent the meshing angle of the driving gear and the driven gear from exceeding the designed range.

Preferably, the diversion mechanism includes a driving device C, a front transmission shaft, a rear transmission shaft, a conveying device, a support plate, a diversion shovel, the rear transmission shaft is installed on the frame, and the driving device C and The rear transmission shaft is connected and correlated with the signal of the control mechanism, the two ends of the support plate are respectively sleeved on the front transmission shaft and the rear transmission shaft, and the rear end of the support plate is fixed with the swing mechanism The fixed point is formed, the conveying device is wound around the front drive shaft and the rear drive shaft to form a rotation, and the turning shovel is installed on the conveying device.

Further, the outer edge of the tipping shovel is provided with a scraper strip, and when extending into the inside of the vinegar tank, the scraper strip is in contact with the wall surface of the vinegar tank to expand the actual tipping radius of the tipping shovel by a small amount , And scrape the vinegar mixture adhering to the wall of the pool to avoid leakage.

Preferably, the conveying device is a chain and a sprocket, the sprocket is sleeved on the front drive shaft and the rear drive shaft, and the chain is wound around a group of positions on the front drive shaft and the rear drive shaft The sprocket rotates.

Further, a partition is installed on the rack, and the partition is provided between the turnover mechanism and the rack to isolate electrical components on the rack, and the lower end of the partition extends into Inside the vinegar pool. To avoid throwing the vinegar material with sour rot property on the electrical components on the rack when the turning mechanism is turned, which affects its use. At the same time, the lower end of the partition extends into the vinegar tank, and it can also be The vinegar ingredients in the vinegar tank are leveled.

Further, it also includes a power supply assembly, the power supply assembly includes an electrically connected lithium battery pack and a charging brush plate, the lithium battery pack and the charging brush plate are respectively fixed on the frame, the walking mechanism, the swing mechanism, the flip The lithium mechanism and the control mechanism are powered by the lithium battery pack. The use of a lithium battery pack integrated in the rack for power supply provides a basis for wireless operation. At the same time, the rechargeable lithium battery pack can be recharged by using the charging brush board, and the lithium battery pack can be reused.

Further, an ultrasonic sensor for collision prevention is provided on the rack, and a positioning sensor is provided at the front end of the bottom of the rack, and the ultrasonic sensor and the positioning sensor are associated with the signal of the control mechanism. The active anti-collision function is realized by the ultrasonic sensor, and the positioning function is realized by the positioning sensor, which is convenient for cooperating with the control mechanism to control the diversion machine.

Advantageous effects: Compared with the prior art, the advantages of the present invention are as follows: 1. The control mechanism associated with the signals of the walking mechanism, the swing mechanism, and the diversion mechanism is used to automatically and synchronously control the walking action, swing action, and diversion action of the diversion machine , Realize the fully automatic intelligent turning of the turning machine, so as to improve the turning efficiency and ensure the stable fermentation of vinegar mixture; 2. The swing mechanism and the turning mechanism are closely linked to accurately control the turning depth, so that the inside and outside vinegar mixture can be obtained Fully flip to eliminate dead corners.

BRIEF DESCRIPTION

Figure 1 is a schematic diagram of the structure of the present invention;

2 is a schematic diagram of the standby state of the invention on the vinegar pool;

3 is a schematic view of the use state of the invention on the vinegar tank;

4 is a schematic view of the stereo structure of the present invention;

Figure 5 is a schematic diagram of the internal structure of the rack;

Figure 6 is a rear view of Figure 5;

7 is a schematic structural view of the diversion mechanism.

detailed description

The present invention will be further clarified below with reference to the drawings and specific embodiments. These embodiments are only used to illustrate the present invention but not to limit the scope of the present invention.

A fully automatic intelligent diversion machine, as shown in FIGS. 1-4, includes a frame 1, a walking mechanism 2 installed at the bottom of the frame 1, a positioning sensor 8, a swing mechanism 3 installed on the frame 1, Di mechanism 4, control mechanism 5, power supply assembly 6, ultrasonic sensor 7.

The walking mechanism 2, the swing mechanism 3, the turning mechanism 4, the ultrasonic sensor 7 and the positioning sensor 8 are respectively associated with signals from the control mechanism 5; the walking mechanism 2 is set on the wall of the vinegar pool and walks along it, and the turning mechanism 4 is located A fixed point is formed in front of the swing mechanism 3 and fixed therewith. The swing mechanism 3 is turned over to drive the turning mechanism 4 to swing in a fan shape with the fixed point as a fulcrum, so that the turning mechanism 4 extends into the inside of the vinegar tank to turn over. The power supply assembly 6 includes an electrically connected lithium battery pack 61 and a charging brush plate 62. The lithium battery pack 61 and the charging brush plate 62 are respectively fixed on the frame 1, the walking mechanism 2, the swing mechanism 3, the folding mechanism 4 and the control mechanism 5 It is powered by the lithium battery pack 61. The positioning sensor 8 is preferably installed at the front end of the bottom of the rack 1.

In this embodiment, as shown in FIGS. 1, 5, and 6, the walking mechanism 2 specifically includes a driving device A21, a lower transmission shaft 22, a conveyor belt 23, a driving wheel 24, a driven wheel 25, an engaging portion 26, and an auxiliary wheel 27. The driving wheel 24 and the driven wheel 25 are arranged back and forth, and are respectively installed on the bottom of the frame 1 through the bearing seat, the conveyor belt 23 is wound around the driving wheel 24 and the driven wheel 25 to form a revolution, the lower transmission shaft 22 is threaded on the driving wheel 24, and the driving device A21 is connected to the lower transmission shaft 22 and is signal-correlated with the control mechanism 5. The driving wheel 24 and the driven wheel 25 fall on the wall of the vinegar tank and walk along it. The driving device A21 is specifically a connected servo motor A211 and a reducer A212. The driving wheel 24 and the driven wheel 25 are symmetrically arranged on the left and right sides of the bottom of the frame, and the driving wheel 24 and the driven wheel 25 have engaging portions inside 26. The engaging portion 26 abuts against the inside of the wall of the vinegar tank to prevent the truck from drifting left and right. The auxiliary wheel 27 is installed on the front and rear ends of the rack and falls on and walks along the wall of the vinegar tank. The auxiliary wheel, the driving wheel, the driven wheel, and the engaging portion cooperate with the wall of the vinegar tank to complete the stable Walking action.

As shown in FIGS. 1, 5, and 7, the swing mechanism 3 specifically includes a driving device B31, an upper transmission shaft 32, a driving gear 33, a driven gear 34, a vertical post 35, and a limit post 36. The uploading shaft 32 is mounted on the bracket 1 through a height-adjustable upright 35. The driving device B31 is connected to the upper transmission shaft 32 and is in signal association with the control mechanism 5. The driving gear 33 is sleeved on the upper transmission shaft 32, and the driving gear 33 is The driven gear 34 meshes and drives, and the driving gear 33 rotates forward and backward so that the driven gear 34 reciprocates. The limit post 36 is installed on the frame 1, corresponding to the limit position of the reciprocating rotation of the driven gear 34, and forms a mechanical limit protection. The control mechanism electronically controls the swing position of the driven gear, and cooperates with the limit post to form a mechanical limit Protection, to prevent the meshing angle of driving gear and driven gear beyond the designed range. In this embodiment, the driving device B31 is specifically a connected servo motor B311 and a reducer B312. The driven gear 34 is preferably a sector gear.

The turning mechanism 4 is shown in FIGS. 4, 5, and 7 and specifically includes a driving device C41, a front transmission shaft 42, a rear transmission shaft 43, a transmission device 44, a support plate 45, a turning blade 46, and a scraper 47. The rear transmission shaft 43 is installed on the frame 1, the driving device C41 is connected to the rear transmission shaft 43 and is signal-associated with the control mechanism 5, the two ends of the support plate 45 are respectively sleeved on the front transmission shaft 42 and the rear transmission shaft 43, and The rear end of the support plate 45 is fixed with the driven gear 34 that is empty on the rear transmission shaft 43 to form a fixed point. The transmission device 44 is rotated around the front transmission shaft 42 and the rear transmission shaft 43 to form a turn, and the shovel 46 is installed. On the conveying device 44, the scraper bar 47 is disposed at the outer edge of the dip shovel 46. When the dip bar extends into the inside of the vinegar tank, the scraper bar 47 contacts the wall surface of the vinegar tank. In this embodiment, the driving device C41 is specifically a connected servo motor C411 and a reducer C412; the transmission device 44 is preferably a chain 441 and a sprocket 442. The sprocket 442 is sleeved on the front drive shaft 42 and the rear drive shaft 43. The chain 441 rotates around a set of sprockets 442 arranged on the front drive shaft 42 and the rear drive shaft 43; the rear drive shaft 43 and the support plate 45 are fixed by an empty sleeve 37 on the rear drive shaft 43 to Form a fixed point. When in use, the driving gear and the driven gear are reciprocally meshed under the drive of the driving device B to drive the fan-shaped swing of the front transmission shaft at the front end through the support plate with the fixed point as a fulcrum, thereby controlling the turning depth of the turning mechanism . In this embodiment, the "empty sleeve" in "the two ends of the support plate 45 are respectively empty sleeved on the front drive shaft 42 and the rear drive shaft 43" means that the support plate is sleeved on the front drive shaft and the rear drive shaft but the support plate does not follow it Rotation occurs due to rotation, such as the method of installing bearings between the support plate and the front drive shaft and the rear drive shaft when installing the support plate, or the installation method of gap fit between the support plate and the front drive shaft and the rear drive shaft, etc. The principle of "the driven gear 34 with an empty sleeve on the rear transmission shaft 43" and "the sleeve with an empty sleeve 37 on the rear transmission shaft 43" is the same.

In this embodiment, as shown in FIGS. 1 and 4, in order to avoid the acid rot caused by the vinegar mixture on the electrical components on the rack, a partition plate 11 is installed on the rack 1, and the partition plate 11 is provided in the turnover mechanism 4 Between the rack 1 and the electrical components on the rack 1, the lower end of the partition 11 extends into the vinegar tank to level the vinegar mixture that has been turned over in the vinegar tank. The partition 11 specifically includes an upper partition 111, a rear partition 112, and a side partition 113. The upper partition 111 is connected to the top of the rack 1, the top of the rear partition 112 is connected to the upper partition 111, and the bottom extends into the vinegar tank The side baffle 113 is installed on both sides of the rear baffle 112 and the front end of the side baffle extends outward from the rack 1, and the top of the side baffle 113 is connected to the upper baffle 111. At the same time, in this embodiment, in order to facilitate the centralized installation of the driving device A21, the driving device B31, and the driving device C41 of the walking mechanism 2, the swing mechanism 3, and the diversion mechanism 4, and signal correlation with the control mechanism 5, as shown in FIG. 5, The frame 1 is provided with a panel weldment 12, the front end of the panel weldment 12 is connected to the partition plate 11, the driving device A21, the driving device B31, and the driving device C41 are collectively installed on the panel welding element 12, and the chain and the chain are used respectively The wheel drive connects the lower transmission shaft, the upper transmission shaft, and the rear transmission shaft.

In this embodiment, in order to prevent the acid rot properties of the vinegar mixture from affecting the electrical components on the rack, the electrical control cabinet used by the control mechanism 5 and the lithium battery pack 61 used by the power supply assembly 6 are respectively passed through a sealed protective cover made of 304 stainless steel Installed on the frame, at the same time, the driving gear, driven gear, chain, sprocket and other transmission structures also use 304 stainless steel.

When in use, the control mechanism controls the driving wheel and the driven wheel to walk on the wall of the vinegar tank through the signal of the driving device A, and uses the auxiliary part and the auxiliary wheel to assist the turning machine to move forward along the wall of the vinegar tank Stable travel; the driving device B signals to control the reciprocating meshing of the driving gear and the driven gear. The fan-shaped swing of the driven gear is used to drive the front drive shaft to fan-shaped swing with the fixed point as the fulcrum through the support plate forming a fixed point with it. , That is, the linkage signal of the swing mechanism and the control mechanism controls the depth of the tilting mechanism swinging into the vinegar tank; the driving device C signal controls the linked rotation of the front drive shaft and the rear drive shaft, thereby driving the role of the tilting shovel on the conveyor belt Make a circular motion to turn the vinegar and ingredients inside and out by turning the shovel. In this embodiment, the swing mechanism is used to swing the diversion mechanism to the position shown in FIG. 3 during operation to perform the diversion operation, and the swing mechanism is used to swing the diversion mechanism to the position shown in FIG. 2 when not in operation. Location for easy parking.

Claims

A fully automatic intelligent diversion machine is characterized by comprising a frame (1), a walking mechanism (2) installed at the bottom of the frame (1), and a swing mechanism installed on the frame (1) (3), the diversion mechanism (4), the control mechanism (5), the walking mechanism (2), the swing mechanism (3), and the diversion mechanism (4) are respectively associated with signals from the control mechanism (5); The walking mechanism (2) is arranged on the wall of the vinegar tank and walks along it, the turning mechanism (4) is located in front of the swing mechanism (3) and fixed with it to form a fixed point, and the swing mechanism (3 ) Flip to drive the diversion mechanism (4) to swing in a fan shape with the fixed point as a fulcrum, so that the diversion mechanism (4) extends into the vinegar dip tank and turns into diversion.
The fully automatic intelligent diversion machine according to claim 1, characterized in that the walking mechanism (2) includes a driving device A (21), a lower transmission shaft (22), a conveyor belt (23), and a driving wheel ( 24). A driven wheel (25), the driving wheel (24) and the driven wheel (25) are arranged back and forth, and are respectively installed on the bottom of the frame (1) through a bearing seat, and the conveyor belt (23) is wound around the The driving wheel (24) and the driven wheel (25) form a rotation, the lower transmission shaft (22) is threaded on the driving wheel (24), the driving device A (21) and the lower transmission shaft ( 22) Connected and signal-linked with the control mechanism (5), the driving wheel (24) and the driven wheel (25) fall on the wall of the vinegar pool and walk along it.
The fully automatic intelligent diversion machine according to claim 1, characterized in that the swing mechanism (3) includes a driving device B (31), an upper transmission shaft (32), a driving gear (33), a driven A gear (34), the upper transmission shaft (32) is installed on the frame (1), the driving device B (31) is connected with the upper transmission shaft (32) and is connected with the control mechanism (5 ) Signal correlation, the driving gear (33) is sleeved on the upper transmission shaft (32), the driven gear (34) and the turning mechanism (4) are fixed to form the fixed point, the driving The gear (33) meshes with the driven gear (34), and the driving gear (33) rotates forward and backward to reciprocate the driven gear (34).
A fully automatic intelligent diversion machine according to claim 3, characterized in that the upper transmission shaft (32) is installed on the bracket (1) through a post (35) capable of adjusting height.
A fully automatic intelligent diversion machine according to claim 3, characterized in that the driven gear (34) is a sector gear.
The fully automatic intelligent diversion machine according to claim 3, characterized in that the swing mechanism (3) further includes a limit post (36), and the limit post (36) is installed on the frame On (1), corresponding to the limit position of the driven gear (34) reciprocating, a mechanical limit protection is formed.
A fully automatic intelligent diversion machine according to claim 1, characterized in that the diversion mechanism (4) includes a driving device C (41), a front transmission shaft (42), a rear transmission shaft (43), A conveying device (44), a supporting plate (45), a tilting shovel (46), the rear transmission shaft (43) is installed on the frame (1), the driving device C (41) and the rear The transmission shaft (43) is connected and signal-associated with the control mechanism (5), and two ends of the support plate (45) are respectively sleeved on the front transmission shaft (42) and the rear transmission shaft (43), and The rear end of the support plate (45) is fixed with the swing mechanism (3) to form the fixed point, and the conveying device (44) is wound around the front transmission shaft (42) and the rear transmission shaft (43) Forming a turn, the turning shovel (46) is mounted on the conveyor (44).
A fully automatic intelligent diversion machine according to claim 7, characterized in that: the outer edge of the diversion shovel (46) is provided with a scraper strip (47), which extends into the vinegar pool when the dip , The scraping strip (47) is in contact with the wall surface of the vinegar tank.
A fully automatic intelligent diversion machine according to claim 7, characterized in that: the conveying device (44) is a chain (441) and a sprocket (442), and the sprocket (442) is sleeved on the On the front transmission shaft (42) and the rear transmission shaft (43), the chain (441) is wound around the set of sprockets (442) arranged on the front transmission shaft (42) and the rear transmission shaft (43) Form a gyration.
The fully automatic intelligent diversion machine according to claim 1, characterized in that: a partition (11) is installed on the frame (1), and the partition (11) is provided in the diversion mechanism (4) To isolate the electrical components on the frame (1) from the frame (1), the lower end of the partition (11) extends into the vinegar pool.
The fully automatic intelligent turning machine according to claim 1, characterized in that it further comprises a power supply assembly (6), and the power supply assembly (6) comprises an electrically connected lithium battery pack (61) and a charging brush plate ( 62), the lithium battery pack (61) and the charging brush plate (62) are respectively fixed on the frame (1), the walking mechanism (2), the swing mechanism (3), the diversion mechanism (4) 2. The control mechanism (5) supplies power through the lithium battery pack (61).
The fully automatic intelligent diversion machine according to claim 1, characterized in that: the rack (1) is provided with an ultrasonic sensor (7) for collision prevention, and the bottom front end of the rack (1) is provided There is a positioning sensor (8), and the ultrasonic sensor (7) and the positioning sensor (8) are signal-correlated with the control mechanism (5).