WO2020114260A1 - Lubrication distributor monitoring system - Google Patents
Lubrication distributor monitoring system Download PDFInfo
- Publication number
- WO2020114260A1 WO2020114260A1 PCT/CN2019/120083 CN2019120083W WO2020114260A1 WO 2020114260 A1 WO2020114260 A1 WO 2020114260A1 CN 2019120083 W CN2019120083 W CN 2019120083W WO 2020114260 A1 WO2020114260 A1 WO 2020114260A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- distributor
- monitoring system
- transmission module
- piston
- working piston
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N25/00—Distributing equipment with or without proportioning devices
- F16N25/02—Distributing equipment with or without proportioning devices with reciprocating distributing slide valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
- F16N29/04—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped
Definitions
- the invention relates to the technical field of a distributor body, in particular to a lubrication distributor monitoring system.
- the two-line distributor body is a widely used lubricating component in the centralized lubrication system of mechanical equipment.
- the various lubricating oil two-line distributor bodies have a simple structure, relatively dense installation, frequent oil supply failures, and need. A large number of manual continuous observation records can not meet the requirements of fine control of modern mechanical equipment.
- the Chinese invention patent with authorization announcement number CN202392421U provides an improved two-line distributor body. It includes a two-line distributor body, and oil inlets respectively opened at the upper and lower ends of the two-line distributor body, corresponding to each oil inlet is provided with an oil supply pipe; the two-line distributor body is connected to the oil inlet is provided with a control
- the piston and the piston hole b for controlling the piston slippage are connected with the piston hole b is provided with a piston hole a, the piston hole a is provided with a working piston; one end of the working piston is fixedly connected with an indicator rod, the indicator rod is away from the end of the working piston It penetrates the end wall of the double-line distributor body and extends out of the double-line distributor body.
- the working piston slides in the piston hole a, thereby driving the indicator rod to move along its own length, and then the length of the indicator rod extending out of the body of the double-line distributor changes Then, the staff can judge whether the lubricating oil in the body of the double-line distributor is normal by observing the length of the indicator rod outside the body of the double-line distributor.
- the object of the present invention is to provide a lubrication distributor monitoring system which has the advantage that multiple distributor bodies can be monitored simultaneously.
- a lubrication distributor monitoring system includes a monitoring system and a number of distributor bodies.
- a second piston hole is provided in the distributor body, and a working piston is slidably disposed in the second piston hole.
- the lubrication distributor body further includes The sensing device for sensing the slip of the working piston and the transmission module connected to the sensing device, the sensing signal of the sensing device is sent to the monitoring system through the transmission module.
- the induction device senses the movement of the working piston into an induction signal, and a plurality of induction signals are transmitted to the monitoring system through the transmission module, and simultaneously to multiple distributor bodies Monitoring, so that the staff can observe the working condition of the lubricating distributor body without being on site.
- the monitoring system includes a data transceiver module, a status analysis module, an alarm module, and a monitoring module,
- the data transceiver module is connected to the transmission module to receive the sensing signal of the sensing device;
- the normal working data is preset in the state analysis module, the sensing signal is compared with the normal working data, and when there is a deviation between the two, an alarm signal is sent to the alarm module;
- the alarm module is used to alarm the user
- the monitoring terminal is coupled to the alarm module and receives an alarm signal from the alarm module.
- the state analysis module can predict the working condition of the distributor body, and can also analyze whether the distributor body needs maintenance and repair according to the deviation of the sensing signal from the normal working data, to avoid greater problems.
- the alarm module feeds back the problems of the distributor body to the monitoring terminal in time, reminding the staff to maintain in time.
- the transmission module is a wireless transmission module and/or a wired transmission module.
- the transmission module transmits the signal detected by the sensing device to the monitoring system in time, so that the staff can obtain the working state of the dispenser body in time and respond in a timely manner according to the working state of the dispenser body.
- the wireless transmission module is a Bluetooth transmission module or a Zigbee transmission module or a WI-FI transmission module or a mobile communication module or an ultra-wideband transmission module or a LoRa transmission module or an RFID transmission module.
- the wireless transmission module reduces the use of wires, and installation and use are more convenient, and different wireless transmission modules can be selected according to specific needs.
- the sensing devices located on the outer side wall of the distributor body close to the working piston and at the axial ends of the second piston hole are magnetic force sensing elements, and the working piston is an adsorption member that can be attracted by a magnet.
- the position of the magnetic working piston is detected by a magnetic force sensing element, thereby transmitting the sensing signal to the transmission module.
- the sensing devices located at both ends of the axial direction of the second piston hole are proximity switches, and the sensing device further includes an indicator rod slidably disposed in the second piston hole, and the indicator rod is arranged coaxially with the working piston, And slide along the direction of the axis; the ends of the indicator rod facing the working piston are respectively provided with magnets capable of driving the indicator rod to slide, and the magnetic poles of the two opposite ends of the two magnets are the same or opposite.
- a proximity switch or a magnetic force sensing element is provided at both ends of the second piston hole for sensing the action of the working piston and transmitting the sensing signal to the transmission module.
- the flow direction of the lubricating oil in the distributor body is different, and the moving direction of the working piston is also different.
- the proximity switch senses the indicator rod movement signal and transmits it to the receiving device through the transmission module. The worker can observe the working state of the dispenser body on the receiving device.
- the indicator rod slippage is provided outside the distributor body, instead of directly penetrating the second piston hole to connect with the working piston. In this way, there is no need to open a sliding hole for the indicator rod to slide on the side wall of the distributor body, thereby making The dispenser body has good sealing.
- the repulsive force between the working piston and the two magnets at the end of the indicating rod gradually increases, and the indicating rod moves with the working piston away from the distributor body; when the working piston moves along the second piston
- the repulsive force between the working piston and the two magnets at the end of the indicator rod gradually decreases.
- the indicator rod approaches the distributor body under the effect of its own gravity and the spring to achieve the indicator rod. mobile.
- the distributor body is located at an end wall between the working piston and the indicator rod, and a connection hole is opened along the direction of the working piston axis, and the connection hole is not in communication with the internal cavity of the distributor body ,
- the end of the indicator rod with a magnet is slidingly arranged in the connecting hole.
- the indicator rod is suspended, when the working piston approaches the indicator rod, the attractive force between the two magnets gradually becomes larger, and when it is sufficiently large, the indicator rod can be driven to approach the working piston, thereby driving the indicator The rod moves; when the working piston moves in the direction away from the indicating rod along the second piston hole, the attractive force between the working piston and the two magnets at the end of the indicating rod gradually decreases, and the indicating rod moves away under the restoring force of the elastic member The direction of the working piston moves back to the suspended state.
- a fixing sleeve is threadedly connected in the connecting hole, and the fixing sleeve is hollow.
- An end screw connected to the end of the fixing piston is screwed in the inner thread, and the adjustment screw is provided with a sliding hole through the axis ,
- the indicator rod is slidingly arranged in the fixed sleeve, and the end away from the working piston is slidingly arranged in the sliding hole, and a first spring is arranged around the indicator rod in the fixed sleeve , One end of the first spring is in contact with the bottom surface of the adjusting screw, the other end is connected to the end of the indicator rod close to the working piston, and the bottom of the fixing sleeve is provided with abutment on the bottom end of the indicator rod Undertake board.
- the distance between the two magnets located at the end of the working piston and the indicator rod can be reduced, thereby reducing the influence of the thickness of the end wall of the distributor body on the magnetic field energy between the magnets located on both sides of it , So that the indicator rod can move more sensitively with the working piston.
- the sliding connection between the indicator rod and the distributor body is realized, so that it can be more firmly connected to the outside of the distributor body without affecting its movement with the movement of the working piston.
- the present invention has the following beneficial effects:
- the staff can monitor the working condition of the lubricating distributor body in real time without on-site, reducing the workload of the staff and realizing intelligent monitoring;
- Multiple sensing signals are transmitted to the monitoring system through the transmission module, simultaneously monitoring multiple distributor bodies, judging the working conditions of the distributor body, and promptly feeding back to the staff;
- Figure 1 is a schematic diagram of the overall structure of the distributor in Example 1, mainly used to show the structure of the oil inlet and the transparent shield;
- Figure 2 is a schematic diagram of the overall structure of the distributor in Example 1, mainly used to show the location of the oil port;
- FIG. 3 is a working diagram of the overall internal oil circuit system of the distributor in Embodiment 1 and is mainly used to show the direction of the oil circuit;
- Fig. 4 is a working diagram of the overall internal oil circuit system of the distributor in Example 1, which is mainly used to show the movement of the control piston and the working piston during the fuel supply process;
- FIG. 5 is a system block diagram of the monitoring system in Embodiment 1;
- FIG. 6 is a working diagram of the overall internal oil circuit system of the distributor in Embodiment 2 of FIG. 6;
- FIG. 7 is a schematic diagram of the overall structure of the dispenser in Embodiment 2, mainly used to show the position structure of the fixed sleeve and the indicator rod;
- Example 8 is a schematic diagram of the overall structure of the distributor in Example 4.
- FIG. 9 is a schematic diagram of the overall structure of a single-line distributor in Embodiment 5.
- FIG. 9 is a schematic diagram of the overall structure of a single-line distributor in Embodiment 5.
- Embodiment 1 A lubrication distributor monitoring system, as shown in FIGS. 1 and 5, includes a monitoring system 9 and a number of distributor bodies 1, and a side wall of one end of the distributor body 1 is provided with oil inlets in order from top to bottom a11 and oil inlet b12, in the distributor body 1 of FIG. 1, four identical oil passage systems are arranged side by side in sequence, and each oil passage system is connected to the oil inlet a11 and the oil inlet b12 at the same time.
- a lubrication distributor monitoring system includes a monitoring system 9 and a number of distributor bodies 1, and a side wall of one end of the distributor body 1 is provided with oil inlets in order from top to bottom a11 and oil inlet b12, in the distributor body 1 of FIG. 1, four identical oil passage systems are arranged side by side in sequence, and each oil passage system is connected to the oil inlet a11 and the oil inlet b12 at the same time.
- the distributor body 1 is vertically provided with a first piston hole 21 which communicates with the oil inlet a11 and the oil inlet b12 at the upper and lower ends, and the first piston hole 21 is slidingly connected with a belt
- the control piston 2 with an annular groove 22 can control the communication state of each oil inlet and oil outlet; a second piston hole 31 is opened on the side of the first piston hole 21, and the second piston hole 31 is slidingly connected There is a working piston 3; the upper and lower ends of the second piston hole 31 communicate with the upper middle portion and the lower middle portion of the first piston hole 21 through pipes.
- the top surface and the bottom surface of the distributor body 1 are respectively provided with an oil outlet b14 and an oil outlet a13.
- the oil outlet b14 and the oil outlet a13 communicate with the middle of the first piston hole 21 through a pipe, and the oil outlet b14 is The communication point of the first piston hole 21 is located above the communication point of the oil outlet a13 and the first piston hole 21.
- the lubricating oil When the oil pump pushes the lubricating oil into the oil inlet a11, the lubricating oil enters the first piston hole 21 from the oil inlet a11, and the control piston 2 is pressed down. At this time, the lubricating oil extruded from the lower end of the control piston 2 enters the oil Flow in the direction of port b12; after the control piston 2 moves downward, the upper cavity of the first piston hole 21 communicates with the upper cavity of the second piston hole 31, and then the working piston 3 moves downward, at this time, the second piston hole 31 lower cavity
- the lubricating oil inside is pressure sent to the oil outlet a13 through the annular groove 22 of the control piston 2 and further sent to the lubrication point to complete the first cycle of oil feeding action.
- the An induction device 7 is provided on the outer side wall, and a transmission module 8 is connected to the induction device 7.
- the sensing device 7 senses that the motion of the working piston 3 is converted into an inductive signal, which is transmitted to the monitoring system 9 through the transmission module 8, and a plurality of inductive signals are transmitted to through the transmission module 8.
- the monitoring system 9 monitors a plurality of distributor bodies 1 at the same time, so that the staff can observe the working condition of each lubricating distributor body 1 without being on site.
- the monitoring system 9 includes a data transceiver module 91, a state analysis module 92, an alarm module 93 and a monitoring terminal 94.
- the data transceiving module 91 and the transmission module 8 are connected to receive the sensing signal of the sensing device 7, the normal working data is preset in the state analysis module 92, the sensing signal is compared with the normal working data, and when there is a deviation between the two, the alarm module 93 is sent Send an alarm signal, the alarm module 93 is used to alarm the user.
- the alarm module 93 is coupled to the monitoring terminal 94 and sends an alarm signal.
- the state analysis module 92 can prejudge the working condition of the distributor body 1, and can also analyze whether the distributor body 1 needs maintenance and repair according to the deviation of the sensing signal from the normal working data, to avoid greater problems.
- the monitoring terminal 94 may be a fixed terminal or a mobile terminal, such as a mobile phone or a palmtop computer.
- the monitoring terminal 94 includes but is not limited to the above-mentioned exemplary manners.
- the alarm module 93 promptly feeds back the problems of the dispenser body 1 to the monitoring terminal 94, reminding the staff to perform maintenance in time.
- the wireless transmission module is a Bluetooth transmission module, a Zigbee transmission module, a WI-FI transmission module, a mobile communication module, an ultra-wideband transmission module, a LoRa transmission module, or an RFID transmission module, or may be the current existing Other wireless transmission modules, as long as they can achieve wireless transmission.
- a whole device composed of the sensing device 7 and the transmission module may also be used, so as to have the functions of sensing the motion of the working piston and transmitting the signal.
- the sensing device 7 is provided at both ends of the second piston hole 31, and the sensing device 7 is provided at the port of the second piston hole 31; or on the outer side wall of the distributor body 1 near the working piston , According to the needs of accuracy, set one or more.
- the sensing device 7 is a magnetic force sensing element.
- the magnetic force sensing element is a non-contact magnetic sensor, such as a Hall element, including but not limited to the above-mentioned exemplary methods, as long as the sensor can detect the magnetic induction intensity.
- the end wall of the distributor body 1 between the working piston 3 and the indicator rod 4 is a non-ferromagnetic body, and the working piston 3 is an adsorption member, which is made of ferromagnetic material or permanent magnet material. In this way, the sensing device 7 can sense the slippage of the working piston 3.
- magnetic sensing element mentioned in this embodiment is used to detect the movement of the working piston 3
- other types of sensors may also be used to sense the movement of the working piston 3, so as to transmit the signal to the transmission module 8.
- Lubricating oil is delivered into the distributor body 1 through the oil pump, and the lubricating oil flows in the distributor body 1.
- the flow direction of the lubricating oil is different, and the moving direction of the working piston 3 is also different, so that the sensing device 7 will receive Different signals are transmitted to the monitoring system 9 through the transmission module 8, so that the staff can observe the normal flow of lubricating oil in the distributor body 1 in real time without having to be on site.
- Embodiment 2 A lubrication dispenser monitoring system, which differs from Embodiment 1 in that, as shown in FIG. 6, the sensing device 7 includes an indicating rod 4 and a proximity switch 71 for sensing the sliding state of the indicating rod 4, The proximity switch 71 is connected to the transmission module 8, the indicating rod 4 is slidably arranged in the piston hole, the indicating rod 4 is arranged coaxially with the working piston 3, and slides along the axis direction.
- the ends of the indicating rod 4 facing the working piston 3 are respectively provided with magnets 42 capable of driving the indicating rod 4 to slide.
- the flow direction of the lubricating oil in the distributor body 1 is different, and the moving direction of the working piston 3 is also different.
- the sensing device 7 senses the signal of the indicator rod 4 and transmits it to the receiving device through the transmission module 8. The worker can observe the working status of the dispenser on the receiving device.
- the indicator rod 4 is provided on the outer side of the distributor body 1 instead of directly penetrating the second piston hole 31 to connect with the working piston 3, so that there is no need to open the side wall of the distributor body 1 for the indicator rod 4 to slide
- the hole 53 is slid so that the dispenser body 1 has a good sealing property.
- the end wall of the distributor body 1 between the working piston 3 and the indicator rod 4 and the distributor body 1 are non-ferromagnetic.
- both the end wall and the dispenser body 1 can also be magnets, as long as the working piston 3 can still move the indicator rod 4; but the non-ferromagnetic body can be reduced to a large extent to the dispenser body 1
- the influence of the magnetic field energy between the magnets 42 on both sides of the end wall makes the indicator rod 4 more sensitive to the movement of the working piston 3.
- the dispenser body 1 between the working piston 3 and the indicator rod 4 An end wall of the working piston 3 is provided with a connecting hole 15 along the axis direction of the working piston 3, and the connecting hole 15 is provided near the outside of the distributor body 1 and is not in communication with the piston hole.
- a fixing sleeve 5 is connected to the internal thread of the connecting hole 15, and the fixing sleeve 5 is hollow.
- the indicator rod 4 is slidingly connected in the fixing sleeve 5.
- connection hole 15 One end of the fixing sleeve 5 is screwed into the connection hole 15, and a hexagon nut 51 is fixedly connected to the outer periphery of the outer side of the connection hole 15 to facilitate the worker to screw the fixing sleeve 5 and connect it to the connection hole 15.
- the end of the fixing sleeve 5 located in the connecting hole 15 and the inner wall surrounding its inner cavity are fixedly connected with a receiving plate 54 for receiving the indicating rod 4 to avoid placing the indicating rod 4 during the installation process
- the indicator rod 4 slides out and falls from the end of the fixing sleeve 5, which is damaged or deformed due to impact, which affects its subsequent normal use.
- an end of the inner cavity of the fixing sleeve 5 away from the connecting hole 15 is screwed with an adjusting screw 52, and a sliding hole 53 is opened in the adjusting screw 52 along the direction of its own axis, indicating the end of the rod 4 away from the magnet 42
- the slipping hole is provided in the slipping hole 53 and always protrudes partially out of the slipping hole 53.
- the size of the magnet 42 connected to the end of the indicator rod 4 is larger than that of the indicator rod 4.
- a first spring 41 is sleeved on the outer periphery of the indicator rod 4. One end of the first spring 41 is in contact with the end surface of the magnet 42 near the indicator rod 4.
- a transparent shield 6 is screwed on the outer side of the end wall of the distributor body 1.
- the transparent shield 6 is sleeved on the outer periphery of the fixed sleeve 5, and the indicator rod 4 slides in the transparent shield 6.
- the transparent shield 6 protects the fixing sleeve 5 and the indicator rod 4, which can prevent dust from falling into the sliding hole 53 and does not affect the staff's observation of the movement of the indicator rod 4.
- a through hole can be opened at the top of the transparent shield 6, so that the sensing device 7 can be installed in it, which is convenient for use.
- Embodiment 3 A monitoring system for a lubrication distributor.
- the difference from Embodiment 2 is that the magnetic poles of the two magnets 42 are opposite.
- the indicator rod side is a magnet and the working piston side is a ferromagnetic material, the effect is the same.
- One end of the elastic member is connected to the adjusting screw 52, and the other end is connected to the bottom surface of the indicator rod 4, and the indicator rod 4 can be suspended and suspended in the fixing sleeve 5.
- Embodiment 4 A lubrication distributor monitoring system, which differs from Embodiment 2 in that, as shown in FIG. 8, the proximity switch 71 and the transmission module 8 can be applied to the distributor mentioned in the comparative patent, directly
- the indicator rod 4 is provided on the working piston 3, and a proximity switch 71 is provided on the transparent shield 6, the proximity switch 71 is connected to the transmission module 8, the proximity switch 71 senses the movement of the working piston 3, and transmits the sensing signal through the transmission module 8.
- Embodiment 5 A lubrication distributor monitoring system, which differs from Embodiment 1 in that, as shown in FIG. 8, the distributor body 1 is a single-line distributor, and the single-line distributor includes but is not limited to a single-line progressive distributor As long as it has the piston hole 31 and the working piston 3, the above monitoring system can be used for monitoring.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
Disclosed is a lubrication distributor monitoring system capable of monitoring a plurality of distributor bodies (1) simultaneously. The lubrication distributor monitoring system comprises a monitoring system (9) and several distributor bodies (1), wherein a second piston hole (31) is provided in each distributor body (1), a working piston (3) is slidably arranged in the second piston hole (31), each distributor body (1) further comprises a sensing apparatus (7) for sensing slippage of the working piston (3), and a transmission module (8) connected to the sensing apparatus (7), and a sensing signal of the sensing apparatus (7) is sent to the monitoring system (9) by means of the transmission module (8). By means of the arrangement of the sensing apparatuses (7) and the transmission modules (8), staff can observe working conditions of the distributor bodies (1) in real time without being on the scene, such that the workload of staff is reduced, and intelligent monitoring is achieved.
Description
本发明涉及分配器本体的技术领域,特别涉及一种润滑分配器监控系统。The invention relates to the technical field of a distributor body, in particular to a lubrication distributor monitoring system.
双线分配器本体是机械设备中集中润滑系统中应用较为广泛的一种润滑部件,而目前的各种润滑油双线分配器本体,其结构简单、安装较为密集、给油故障频发、需要大量人工持续观察记录,不能适应现代机械设备的精细化控制需求。The two-line distributor body is a widely used lubricating component in the centralized lubrication system of mechanical equipment. At present, the various lubricating oil two-line distributor bodies have a simple structure, relatively dense installation, frequent oil supply failures, and need. A large number of manual continuous observation records can not meet the requirements of fine control of modern mechanical equipment.
为解决上述问题,授权公告号为CN202392421U的中国发明专利提供了一种改进的双线分配器本体。其包括双线分配器本体,以及分别开设在双线分配器本体上下两端的进油口,对应每一进油口连通设置有供油管;双线分配器本体内连通进油口设置有控制活塞,及供控制活塞滑移的活塞孔b,连通活塞孔b设置有活塞孔a,活塞孔a内滑移设有工作活塞;工作活塞一端固定连接有一指示杆,指示杆远离工作活塞的一端贯穿双线分配器本体的端壁,并伸出双线分配器本体。当润滑油在双线分配器本体内流动时,工作活塞在活塞孔a内滑移,从而带动指示杆沿其自身长度方向移动,进而,指示杆伸出双线分配器本体外的长度发生变化,继而,工作人员能够通过观察双线分配器本体外指示杆的长度来判断双线分配器本体内润滑油是否正常流动。In order to solve the above problems, the Chinese invention patent with authorization announcement number CN202392421U provides an improved two-line distributor body. It includes a two-line distributor body, and oil inlets respectively opened at the upper and lower ends of the two-line distributor body, corresponding to each oil inlet is provided with an oil supply pipe; the two-line distributor body is connected to the oil inlet is provided with a control The piston and the piston hole b for controlling the piston slippage are connected with the piston hole b is provided with a piston hole a, the piston hole a is provided with a working piston; one end of the working piston is fixedly connected with an indicator rod, the indicator rod is away from the end of the working piston It penetrates the end wall of the double-line distributor body and extends out of the double-line distributor body. When the lubricating oil flows in the body of the double-line distributor, the working piston slides in the piston hole a, thereby driving the indicator rod to move along its own length, and then the length of the indicator rod extending out of the body of the double-line distributor changes Then, the staff can judge whether the lubricating oil in the body of the double-line distributor is normal by observing the length of the indicator rod outside the body of the double-line distributor.
这种分配器本体虽然方便工作人员观察,但是在实际使用过程中,需要工作人员一直在现场观察指示杆的滑移情况,使用不方便。Although this dispenser body is convenient for the staff to observe, in the actual use process, the staff is required to observe the sliding situation of the indicator rod on the spot all the time, which is inconvenient to use.
发明内容Summary of the invention
本发明的目的是提供一种润滑分配器监控系统,具有可对多个分配器本 体同时进行监控的优点。The object of the present invention is to provide a lubrication distributor monitoring system which has the advantage that multiple distributor bodies can be monitored simultaneously.
本发明的上述技术目的是通过以下技术方案得以实现的:The above technical objectives of the present invention are achieved by the following technical solutions:
一种润滑分配器监控系统,包括监测系统和若干分配器本体,所述分配器本体内设有第二活塞孔,所述第二活塞孔内滑动设有工作活塞,润滑分配器本体还包括用于感应工作活塞滑移的感应装置和与感应装置连接的传输模块,感应装置的感应信号通过传输模块发送给监测系统。A lubrication distributor monitoring system includes a monitoring system and a number of distributor bodies. A second piston hole is provided in the distributor body, and a working piston is slidably disposed in the second piston hole. The lubrication distributor body further includes The sensing device for sensing the slip of the working piston and the transmission module connected to the sensing device, the sensing signal of the sensing device is sent to the monitoring system through the transmission module.
通过采用上述技术方案,工作活塞在第二活塞孔内上下滑移时,感应装置感应工作活塞的动作转换成感应信号,多个感应信号通过传输模块传输给监测系统,同时对多个分配器本体进行监控,这样工作人员不需要在现场也可以观测到润滑分配器本体的工作情况。By adopting the above technical solution, when the working piston slides up and down in the second piston hole, the induction device senses the movement of the working piston into an induction signal, and a plurality of induction signals are transmitted to the monitoring system through the transmission module, and simultaneously to multiple distributor bodies Monitoring, so that the staff can observe the working condition of the lubricating distributor body without being on site.
进一步的,所述监测系统包括数据收发模块、状态分析模块、报警模块和监测模块,Further, the monitoring system includes a data transceiver module, a status analysis module, an alarm module, and a monitoring module,
所述数据收发模块与传输模块连接接收感应装置的感应信号;The data transceiver module is connected to the transmission module to receive the sensing signal of the sensing device;
所述状态分析模块内预设正常工作数据,感应信号与正常工作数据比对,当两者之间存在偏差时,向报警模块发送报警信号;The normal working data is preset in the state analysis module, the sensing signal is compared with the normal working data, and when there is a deviation between the two, an alarm signal is sent to the alarm module;
所述报警模块用于向用户报警;The alarm module is used to alarm the user;
所述监测终端耦接于报警模块并接收来自报警模块的报警信号。The monitoring terminal is coupled to the alarm module and receives an alarm signal from the alarm module.
通过采用上述技术方案,状态分析模块可对分配器本体的工作情况进行预判,也可根据感应信号与正常工作数据的偏差来分析分配器本体是否需要维护和检修,避免出现更大的问题,报警模块及时将分配器本体的问题反馈给监测终端,提醒工作人员及时进行维护。By adopting the above technical solution, the state analysis module can predict the working condition of the distributor body, and can also analyze whether the distributor body needs maintenance and repair according to the deviation of the sensing signal from the normal working data, to avoid greater problems. The alarm module feeds back the problems of the distributor body to the monitoring terminal in time, reminding the staff to maintain in time.
进一步的,所述传输模块为无线传输模块和/或有线传输模块。Further, the transmission module is a wireless transmission module and/or a wired transmission module.
通过采用上述技术方案,传输模块将感应装置检测到的信号及时传输给监测系统,从而使得工作人员能够及时获取分配器本体的工作状态,并根据分配器本体的工作状态及时做出响应。By adopting the above technical solution, the transmission module transmits the signal detected by the sensing device to the monitoring system in time, so that the staff can obtain the working state of the dispenser body in time and respond in a timely manner according to the working state of the dispenser body.
进一步的,所述无线传输模块为蓝牙传输模块或Zigbee传输模块或WI-FI传输模块或移动通信模块或超宽带传输模块或LoRa传输模块或RFID传输模块。Further, the wireless transmission module is a Bluetooth transmission module or a Zigbee transmission module or a WI-FI transmission module or a mobile communication module or an ultra-wideband transmission module or a LoRa transmission module or an RFID transmission module.
通过采用上述技术方案,无线传输模块减少线材的使用,安装使用都更加方便,可根据具体需要选择不同的无线传输模块。By adopting the above technical solution, the wireless transmission module reduces the use of wires, and installation and use are more convenient, and different wireless transmission modules can be selected according to specific needs.
进一步的,位于所述分配器本体靠近工作活塞的一侧外侧壁上以及位于所述第二活塞孔轴向两端的感应装置为磁力感应元件,所述工作活塞为可被磁铁吸附的吸附件。Further, the sensing devices located on the outer side wall of the distributor body close to the working piston and at the axial ends of the second piston hole are magnetic force sensing elements, and the working piston is an adsorption member that can be attracted by a magnet.
通过采用上述技术方案,通过磁力感应元件对带有磁性的工作活塞的位置进行检测,从而将感应信号传输给传输模块。By adopting the above technical solution, the position of the magnetic working piston is detected by a magnetic force sensing element, thereby transmitting the sensing signal to the transmission module.
进一步的,位于所述第二活塞孔轴向两端的感应装置为接近开关,所述感应装置还包括滑动设置在第二活塞孔内的指示杆,所述指示杆与工作活塞同轴线设置,并沿该轴线方向滑移;所述指示杆与所述工作活塞相向的一端端部分别设有能够驱动所述指示杆滑移的磁铁,两个所述磁铁相对的两端磁极相同或相反。Further, the sensing devices located at both ends of the axial direction of the second piston hole are proximity switches, and the sensing device further includes an indicator rod slidably disposed in the second piston hole, and the indicator rod is arranged coaxially with the working piston, And slide along the direction of the axis; the ends of the indicator rod facing the working piston are respectively provided with magnets capable of driving the indicator rod to slide, and the magnetic poles of the two opposite ends of the two magnets are the same or opposite.
通过采用上述技术方案,接近开关或者磁力感应元件设置在第二活塞孔两端用于感应工作活塞的动作并将感应信号传输给传输模块。润滑油在分配器本体内的流动方向不同,工作活塞的移动方向也不同,通过在工作活塞及指示杆端部分别设置磁铁,从而,当工作活塞移动时,利用两个磁铁之间的 吸附力或排斥力来驱动指示杆移动,接近开关感应到指示杆移动信号,并通过传输模块传输给接收设备,工作人员可在接收设备上观察分配器本体的工作状态。另一方面,指示杆滑移设置在分配器本体外侧,而不是直接贯穿第二活塞孔与工作活塞连接,这样,无需在分配器本体侧壁开设供指示杆滑移的滑移孔,从而使分配器本体具有良好地密封性。当工作活塞向指示杆方向靠近时,工作活塞与指示杆端部的两磁铁之间的排斥力逐渐变大,指示杆随工作活塞向远离分配器本体的方向移动;当工作活塞沿第二活塞孔向远离指示杆的方向移动时,工作活塞与指示杆端部的两磁铁之间的排斥力逐渐变小,指示杆在其自身重力和弹簧的作用下向分配器本体靠近,实现指示杆的移动。By adopting the above technical solution, a proximity switch or a magnetic force sensing element is provided at both ends of the second piston hole for sensing the action of the working piston and transmitting the sensing signal to the transmission module. The flow direction of the lubricating oil in the distributor body is different, and the moving direction of the working piston is also different. By providing magnets at the ends of the working piston and the indicator rod, respectively, when the working piston moves, the adsorption force between the two magnets is used Or the repulsive force drives the indicator rod to move. The proximity switch senses the indicator rod movement signal and transmits it to the receiving device through the transmission module. The worker can observe the working state of the dispenser body on the receiving device. On the other hand, the indicator rod slippage is provided outside the distributor body, instead of directly penetrating the second piston hole to connect with the working piston. In this way, there is no need to open a sliding hole for the indicator rod to slide on the side wall of the distributor body, thereby making The dispenser body has good sealing. When the working piston approaches the indicating rod, the repulsive force between the working piston and the two magnets at the end of the indicating rod gradually increases, and the indicating rod moves with the working piston away from the distributor body; when the working piston moves along the second piston When the hole moves away from the indicator rod, the repulsive force between the working piston and the two magnets at the end of the indicator rod gradually decreases. The indicator rod approaches the distributor body under the effect of its own gravity and the spring to achieve the indicator rod. mobile.
进一步的,所述分配器本体位于所述工作活塞与所述指示杆之间的端壁,沿所述工作活塞轴线方向开设有连接孔,所述连接孔与所述分配器本体内腔不连通,所述指示杆带有磁铁的一端滑移设于所述连接孔内。Further, the distributor body is located at an end wall between the working piston and the indicator rod, and a connection hole is opened along the direction of the working piston axis, and the connection hole is not in communication with the internal cavity of the distributor body , The end of the indicator rod with a magnet is slidingly arranged in the connecting hole.
通过采用上述技术方案,指示杆悬空,当工作活塞向指示杆方向靠近时,两个磁铁之间的吸引力逐渐变大,当其足够大时,能够驱动指示杆向工作活塞靠近,从而驱动指示杆移动;当工作活塞沿第二活塞孔向远离指示杆的方向移动时,工作活塞与指示杆端部的两磁铁之间的吸引力逐渐变小,指示杆在弹性件的回复力下向远离工作活塞的方向移动,恢复至悬空状态。By adopting the above technical solution, the indicator rod is suspended, when the working piston approaches the indicator rod, the attractive force between the two magnets gradually becomes larger, and when it is sufficiently large, the indicator rod can be driven to approach the working piston, thereby driving the indicator The rod moves; when the working piston moves in the direction away from the indicating rod along the second piston hole, the attractive force between the working piston and the two magnets at the end of the indicating rod gradually decreases, and the indicating rod moves away under the restoring force of the elastic member The direction of the working piston moves back to the suspended state.
进一步的,所述连接孔内螺纹连接有一固定套,所述固定套中空设置,其远离所述工作活塞的一端内螺纹连接有调整螺钉,所述调整螺钉沿其轴线方向贯穿设有滑移孔,所述指示杆滑移设于所述固定套内,且其远离所述工作活塞的一端滑移设于所述滑移孔内,所述固定套内环绕所述指示杆设有第一弹簧,所述第一弹簧一端与所述调整螺钉底面抵接,另一端与所述指示杆 靠近所述工作活塞的端部连接,所述固定套底部设有与所述指示杆底端抵接的承接板。Further, a fixing sleeve is threadedly connected in the connecting hole, and the fixing sleeve is hollow. An end screw connected to the end of the fixing piston is screwed in the inner thread, and the adjustment screw is provided with a sliding hole through the axis , The indicator rod is slidingly arranged in the fixed sleeve, and the end away from the working piston is slidingly arranged in the sliding hole, and a first spring is arranged around the indicator rod in the fixed sleeve , One end of the first spring is in contact with the bottom surface of the adjusting screw, the other end is connected to the end of the indicator rod close to the working piston, and the bottom of the fixing sleeve is provided with abutment on the bottom end of the indicator rod Undertake board.
通过采用上述技术方案,能够减小位于工作活塞和指示杆端部的两个磁铁之间的距离,从而减小分配器本体端壁的厚度对位于其两侧的磁铁之间的磁场能的影响,使指示杆能够更灵敏地随工作活塞移动。实现指示杆与分配器本体的滑移连接,使其既能够较稳固地滑移连接在分配器本体外侧,又不会影响其随工作活塞的移动而移动。By adopting the above technical solution, the distance between the two magnets located at the end of the working piston and the indicator rod can be reduced, thereby reducing the influence of the thickness of the end wall of the distributor body on the magnetic field energy between the magnets located on both sides of it , So that the indicator rod can move more sensitively with the working piston. The sliding connection between the indicator rod and the distributor body is realized, so that it can be more firmly connected to the outside of the distributor body without affecting its movement with the movement of the working piston.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
1.通过感应装置和传输模块的设置,这样工作人员不需要在现场也可以实时监测润滑分配器本体的工作情况,减少工作人员工作负担,实现智能化监控;1. Through the setting of the induction device and the transmission module, the staff can monitor the working condition of the lubricating distributor body in real time without on-site, reducing the workload of the staff and realizing intelligent monitoring;
2.多个感应信号通过传输模块传输给监测系统,同时对多个分配器本体进行监控,并对分配器本体的工作情况进行判断,及时反馈给工作人员;2. Multiple sensing signals are transmitted to the monitoring system through the transmission module, simultaneously monitoring multiple distributor bodies, judging the working conditions of the distributor body, and promptly feeding back to the staff;
3.通过将指示杆滑移设置在分配器本体外侧,而不是直接贯穿分配器本体与工作活塞所在油腔连通,这样,无需在油腔开设与工作活塞同轴的滑移孔,从而使分配器本体具有良好地密封性。3. By setting the indicator rod to slide on the outside of the distributor body instead of directly penetrating the distributor body and the oil chamber where the working piston is located, there is no need to open a sliding hole coaxial with the working piston in the oil chamber, so that the distribution The device body has good sealing performance.
图1实施例1中分配器整体结构示意图,主要用于展示进油口及透明护罩的结构;Figure 1 is a schematic diagram of the overall structure of the distributor in Example 1, mainly used to show the structure of the oil inlet and the transparent shield;
图2实施例1中分配器整体结构示意图,主要用于展示出油口的位置;Figure 2 is a schematic diagram of the overall structure of the distributor in Example 1, mainly used to show the location of the oil port;
图3实施例1中分配器整体内油路系统工作图,主要用于展示油路走向;FIG. 3 is a working diagram of the overall internal oil circuit system of the distributor in Embodiment 1 and is mainly used to show the direction of the oil circuit;
图4实施例1中分配器整体内油路系统工作图,主要用于展示供油过程 中控制活塞及工作活塞的移动;Fig. 4 is a working diagram of the overall internal oil circuit system of the distributor in Example 1, which is mainly used to show the movement of the control piston and the working piston during the fuel supply process;
图5实施例1中监测系统的系统框图;Figure 5 is a system block diagram of the monitoring system in Embodiment 1;
图6实施例2中分配器整体内油路系统工作图;6 is a working diagram of the overall internal oil circuit system of the distributor in Embodiment 2 of FIG. 6;
图7是实施例2中分配器整体结构示意图,主要用于展示固定套与指示杆的位置结构;7 is a schematic diagram of the overall structure of the dispenser in Embodiment 2, mainly used to show the position structure of the fixed sleeve and the indicator rod;
图8是实施例4中分配器整体结构示意图;8 is a schematic diagram of the overall structure of the distributor in Example 4;
图9是实施例5中单线分配器整体结构示意图。9 is a schematic diagram of the overall structure of a single-line distributor in Embodiment 5. FIG.
图中,1、分配器本体;11、进油口a;12、进油口b;13、出油口a;14、出油口b;15、连接孔;2、控制活塞;21、第一活塞孔;22、环形槽;3、工作活塞;31、第二活塞孔;4、指示杆;41、第一弹簧;42、磁铁;5、固定套;51、螺母;52、调整螺钉;53、滑移孔;54、承接板;6、透明护罩;7、感应装置;8、传输模块;9、监测系统;91、数据收发模块;92、状态分析模块;93、报警模块;94、监测终端。In the figure, 1, the distributor body; 11, the oil inlet a; 12, the oil inlet b; 13, the oil outlet a; 14, the oil outlet b; 15, the connection hole; 2, the control piston; 21, the first A piston hole; 22, annular groove; 3. Working piston; 31, second piston hole; 4. Indicating rod; 41, first spring; 42, magnet; 5, fixing sleeve; 51, nut; 52, adjusting screw; 53. Slip hole; 54. Acceptance plate; 6. Transparent shield; 7. Induction device; 8. Transmission module; 9. Monitoring system; 91. Data transceiver module; 92. State analysis module; 93. Alarm module; 94 3. Monitoring terminal.
以下结合附图对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the drawings.
其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The same components are denoted by the same reference signs. It should be noted that the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom" and "top" "Area", "inner" and "outer" refer to directions toward or away from the geometric center of a particular component, respectively.
实施例1:一种润滑分配器监控系统,如图1和图5所示,包括监测系统9和若干分配器本体1,分配器本体1的一端侧壁由上至下依次设有进油口a11及进油口b12,图1中分配器本体1内依次并排设有四条相同的油路 系统,每一条油路系统均同时与进油口a11及进油口b12连通,现就其一进行详细说明。Embodiment 1: A lubrication distributor monitoring system, as shown in FIGS. 1 and 5, includes a monitoring system 9 and a number of distributor bodies 1, and a side wall of one end of the distributor body 1 is provided with oil inlets in order from top to bottom a11 and oil inlet b12, in the distributor body 1 of FIG. 1, four identical oil passage systems are arranged side by side in sequence, and each oil passage system is connected to the oil inlet a11 and the oil inlet b12 at the same time. Detailed description.
如图3和4所示,分配器本体1内竖直设有上下两端分别与进油口a11及进油口b12连通的第一活塞孔21,第一活塞孔21内滑移连接有带有环形槽22的控制活塞2,控制活塞2能够控制各进油口与出油口的连通状态;第一活塞孔21一侧开设有第二活塞孔31,第二活塞孔31内滑移连接有工作活塞3;第二活塞孔31的上下两端分别通过管道与第一活塞孔21的中上部及中下部连通。分配器本体1的顶面和底面分别开设有出油口b14及出油口a13,出油口b14及出油口a13分别通过管道与第一活塞孔21的中部连通,且出油口b14与第一活塞孔21的连通点位于出油口a13与第一活塞孔21的连通点的上方。As shown in FIGS. 3 and 4, the distributor body 1 is vertically provided with a first piston hole 21 which communicates with the oil inlet a11 and the oil inlet b12 at the upper and lower ends, and the first piston hole 21 is slidingly connected with a belt The control piston 2 with an annular groove 22 can control the communication state of each oil inlet and oil outlet; a second piston hole 31 is opened on the side of the first piston hole 21, and the second piston hole 31 is slidingly connected There is a working piston 3; the upper and lower ends of the second piston hole 31 communicate with the upper middle portion and the lower middle portion of the first piston hole 21 through pipes. The top surface and the bottom surface of the distributor body 1 are respectively provided with an oil outlet b14 and an oil outlet a13. The oil outlet b14 and the oil outlet a13 communicate with the middle of the first piston hole 21 through a pipe, and the oil outlet b14 is The communication point of the first piston hole 21 is located above the communication point of the oil outlet a13 and the first piston hole 21.
当油泵将润滑油推入进油口a11时,润滑油从进油口a11进入第一活塞孔21的上方,将控制活塞2下压,此时控制活塞2下端挤出的润滑油向进油口b12方向流动;控制活塞2向下移动后,第一活塞孔21的上腔与第二活塞孔31的上腔连通,然后工作活塞3向下移动,这时,第二活塞孔31下腔内的润滑油经过控制活塞2的环形槽22被压送至出油口a13,进一步被送至润滑点,完成第一周期的给油动作。之后,切换至由进油口b12向分配器本体1内输送润滑油,开始第二周期的给油动作,工作活塞3及控制活塞2依次按照相反的方向进行前述动作,由出油口b14排送润滑油。When the oil pump pushes the lubricating oil into the oil inlet a11, the lubricating oil enters the first piston hole 21 from the oil inlet a11, and the control piston 2 is pressed down. At this time, the lubricating oil extruded from the lower end of the control piston 2 enters the oil Flow in the direction of port b12; after the control piston 2 moves downward, the upper cavity of the first piston hole 21 communicates with the upper cavity of the second piston hole 31, and then the working piston 3 moves downward, at this time, the second piston hole 31 lower cavity The lubricating oil inside is pressure sent to the oil outlet a13 through the annular groove 22 of the control piston 2 and further sent to the lubrication point to complete the first cycle of oil feeding action. After that, it switches to supplying lubricating oil into the distributor body 1 through the oil inlet b12, and starts the second cycle of oil supply operation. The working piston 3 and the control piston 2 sequentially perform the aforementioned actions in the opposite direction, and are discharged from the oil outlet b14 Send lubricant.
如图3、4和5所示,为了能够较方便地观察并判断分配器本体1内润滑油是否正常流通,以避免润滑油流通出现故障,影响工件的正常工作,在第二活塞孔31的外侧壁设有感应装置7,感应装置7上连接有传输模块8。在 工作活塞3在第二活塞孔31内上下滑移时,感应装置7感应工作活塞3的动作转换成感应信号,通过传输模块8传输给监测系统9,多个感应信号通过传输模块8传输给监测系统9,同时对多个分配器本体1进行监控,这样工作人员不需要在现场也可以观测到各个润滑分配器本体1的工作情况。As shown in FIGS. 3, 4 and 5, in order to be able to more easily observe and judge whether the lubricating oil in the distributor body 1 flows normally, in order to avoid the failure of the lubricating oil flow and affect the normal work of the workpiece, the An induction device 7 is provided on the outer side wall, and a transmission module 8 is connected to the induction device 7. When the working piston 3 slides up and down in the second piston hole 31, the sensing device 7 senses that the motion of the working piston 3 is converted into an inductive signal, which is transmitted to the monitoring system 9 through the transmission module 8, and a plurality of inductive signals are transmitted to through the transmission module 8. The monitoring system 9 monitors a plurality of distributor bodies 1 at the same time, so that the staff can observe the working condition of each lubricating distributor body 1 without being on site.
如图4和5所示,监测系统9包括数据收发模块91、状态分析模块92、报警模块93和监测终端94。数据收发模块91与传输模块8连接接收感应装置7的感应信号,状态分析模块92内预设正常工作数据,感应信号与正常工作数据比对,当两者之间存在偏差时,向报警模块93发送报警信号,报警模块93用于向用户报警。报警模块93与监测终端94耦接并发送报警信号。As shown in FIGS. 4 and 5, the monitoring system 9 includes a data transceiver module 91, a state analysis module 92, an alarm module 93 and a monitoring terminal 94. The data transceiving module 91 and the transmission module 8 are connected to receive the sensing signal of the sensing device 7, the normal working data is preset in the state analysis module 92, the sensing signal is compared with the normal working data, and when there is a deviation between the two, the alarm module 93 is sent Send an alarm signal, the alarm module 93 is used to alarm the user. The alarm module 93 is coupled to the monitoring terminal 94 and sends an alarm signal.
状态分析模块92可对分配器本体1的工作情况进行预判,也可根据感应信号与正常工作数据的偏差来分析分配器本体1是否需要维护和检修,避免出现更大的问题。The state analysis module 92 can prejudge the working condition of the distributor body 1, and can also analyze whether the distributor body 1 needs maintenance and repair according to the deviation of the sensing signal from the normal working data, to avoid greater problems.
监测终端94可以为固定终端或者移动终端,例如手机或者掌上电脑,监测终端94包括但不限于上述举例方式。报警模块93及时将分配器本体1的问题反馈给监测终端94,提醒工作人员及时进行维护。The monitoring terminal 94 may be a fixed terminal or a mobile terminal, such as a mobile phone or a palmtop computer. The monitoring terminal 94 includes but is not limited to the above-mentioned exemplary manners. The alarm module 93 promptly feeds back the problems of the dispenser body 1 to the monitoring terminal 94, reminding the staff to perform maintenance in time.
传输模块8为无线传输模块时,无线传输模块为蓝牙传输模块或Zigbee传输模块或WI-FI传输模块或移动通信模块或超宽带传输模块或LoRa传输模块或RFID传输模块,也可为目前现有的其他的无线传输模块,只要能够实现无线传输即可。When the transmission module 8 is a wireless transmission module, the wireless transmission module is a Bluetooth transmission module, a Zigbee transmission module, a WI-FI transmission module, a mobile communication module, an ultra-wideband transmission module, a LoRa transmission module, or an RFID transmission module, or may be the current existing Other wireless transmission modules, as long as they can achieve wireless transmission.
此外,也可采用将感应装置7和传输模块构成的整体装置,从而兼具感应工作活塞运动的信号和传输信号的功能。In addition, a whole device composed of the sensing device 7 and the transmission module may also be used, so as to have the functions of sensing the motion of the working piston and transmitting the signal.
如图3和4所示,感应装置7设置在第二活塞孔31两端,感应装置7 设置在第二活塞孔31端口处;或者设置在分配器本体1靠近工作活塞的一侧外侧壁上,根据精度的需要,设置一个或多个。感应装置7为磁力感应元件,磁力感应元件为非接触式磁力传感器,例如霍尔元件,包括但不限于上述举例方式,只要可以对磁感应强度进行检测的传感器即可。当采用磁力感应元件时,分配器本体1位于工作活塞3与指示杆4之间的端壁为非铁磁体,并且工作活塞3为吸附件,吸附件由铁磁材料或者永磁材料制成,这样感应装置7才能够感应到工作活塞3的滑移情况。As shown in FIGS. 3 and 4, the sensing device 7 is provided at both ends of the second piston hole 31, and the sensing device 7 is provided at the port of the second piston hole 31; or on the outer side wall of the distributor body 1 near the working piston , According to the needs of accuracy, set one or more. The sensing device 7 is a magnetic force sensing element. The magnetic force sensing element is a non-contact magnetic sensor, such as a Hall element, including but not limited to the above-mentioned exemplary methods, as long as the sensor can detect the magnetic induction intensity. When a magnetic force sensing element is used, the end wall of the distributor body 1 between the working piston 3 and the indicator rod 4 is a non-ferromagnetic body, and the working piston 3 is an adsorption member, which is made of ferromagnetic material or permanent magnet material. In this way, the sensing device 7 can sense the slippage of the working piston 3.
除了本实施例中提到的磁力感应元件用于检测工作活塞3动作,也可采用其他类型的传感器,用于感应工作活塞3的动作,从而将信号传输给传输模块8。In addition to the magnetic sensing element mentioned in this embodiment is used to detect the movement of the working piston 3, other types of sensors may also be used to sense the movement of the working piston 3, so as to transmit the signal to the transmission module 8.
具体实施过程:通过油泵向分配器本体1内输送润滑油,润滑油在分配器本体1内流动,润滑油的流动方向不同,工作活塞3的移动方向也不同,这样感应装置7就会接收到不同的信号,并通过传输模块8传输给监测系统9,这样工作人员就不需要在现场也可实时观测到多个分配器本体1内润滑油是否正常流动。Specific implementation process: Lubricating oil is delivered into the distributor body 1 through the oil pump, and the lubricating oil flows in the distributor body 1. The flow direction of the lubricating oil is different, and the moving direction of the working piston 3 is also different, so that the sensing device 7 will receive Different signals are transmitted to the monitoring system 9 through the transmission module 8, so that the staff can observe the normal flow of lubricating oil in the distributor body 1 in real time without having to be on site.
实施例2:一种润滑分配器监控系统,与实施例1的不同之处在于,如图6所示,感应装置7包括指示杆4和用于感应指示杆4滑移状态的接近开关71,接近开关71与传输模块8连接,指示杆4滑动设置在活塞孔内,指示杆4与工作活塞3同轴线设置,并沿该轴线方向滑移。Embodiment 2: A lubrication dispenser monitoring system, which differs from Embodiment 1 in that, as shown in FIG. 6, the sensing device 7 includes an indicating rod 4 and a proximity switch 71 for sensing the sliding state of the indicating rod 4, The proximity switch 71 is connected to the transmission module 8, the indicating rod 4 is slidably arranged in the piston hole, the indicating rod 4 is arranged coaxially with the working piston 3, and slides along the axis direction.
如图6和7所示,指示杆4与所述工作活塞3相向的一端端部分别设有能够驱动指示杆4滑移的磁铁42。润滑油在分配器本体1内的流动方向不同,工作活塞3的移动方向也不同,通过在工作活塞3及指示杆4端部分别设置 磁铁42,从而,当工作活塞3移动时,利用两个磁铁42之间排斥力来驱动指示杆4移动,感应装置7感应到指示杆4移动信号,并通过传输模块8传输给接收设备,工作人员可在接收设备上观察分配器的工作状态。另一方面,指示杆4滑移设置在分配器本体1外侧,而不是直接贯穿第二活塞孔31与工作活塞3连接,这样,无需在分配器本体1侧壁开设供指示杆4滑移的滑移孔53,从而使分配器本体1具有良好地密封性。As shown in FIGS. 6 and 7, the ends of the indicating rod 4 facing the working piston 3 are respectively provided with magnets 42 capable of driving the indicating rod 4 to slide. The flow direction of the lubricating oil in the distributor body 1 is different, and the moving direction of the working piston 3 is also different. By providing magnets 42 at the ends of the working piston 3 and the indicator rod 4, respectively, when the working piston 3 moves, two The repulsive force between the magnets 42 drives the indicator rod 4 to move. The sensing device 7 senses the signal of the indicator rod 4 and transmits it to the receiving device through the transmission module 8. The worker can observe the working status of the dispenser on the receiving device. On the other hand, the indicator rod 4 is provided on the outer side of the distributor body 1 instead of directly penetrating the second piston hole 31 to connect with the working piston 3, so that there is no need to open the side wall of the distributor body 1 for the indicator rod 4 to slide The hole 53 is slid so that the dispenser body 1 has a good sealing property.
如图6和7所示,参照图4,分配器本体1位于工作活塞3与指示杆4之间的端壁和分配器本体1为非铁磁体。当然,该端壁和分配器本体1也可以均为导磁体,只要工作活塞3移动时依然能够带动指示杆4移动即可;只是非铁磁体可以较大程度地减小对位于分配器本体1端壁两侧的磁铁42之间的磁场能的影响,使指示杆4随工作活塞3的移动更灵敏。As shown in FIGS. 6 and 7, referring to FIG. 4, the end wall of the distributor body 1 between the working piston 3 and the indicator rod 4 and the distributor body 1 are non-ferromagnetic. Of course, both the end wall and the dispenser body 1 can also be magnets, as long as the working piston 3 can still move the indicator rod 4; but the non-ferromagnetic body can be reduced to a large extent to the dispenser body 1 The influence of the magnetic field energy between the magnets 42 on both sides of the end wall makes the indicator rod 4 more sensitive to the movement of the working piston 3.
为了进一步减小分配器本体1端壁的厚度对位于其两侧的磁铁42之间的磁场能的影响,参照图6和图7,位于工作活塞3与指示杆4之间的分配器本体1的端壁,沿工作活塞3的轴线方向开设有连接孔15,连接孔15靠近分配器本体1的外侧设置,且与活塞孔不连通。连接孔15内螺纹连接有一固定套5,固定套5中空设置,指示杆4滑移连接在固定套5内。固定套5一端螺纹连接于连接孔15内,其位于连接孔15外侧的外周固定连接有六边形螺母51,以方便工作人员旋拧固定套5,将其与连接孔15连接。In order to further reduce the influence of the thickness of the end wall of the dispenser body 1 on the magnetic field energy between the magnets 42 on both sides thereof, referring to FIGS. 6 and 7, the dispenser body 1 between the working piston 3 and the indicator rod 4 An end wall of the working piston 3 is provided with a connecting hole 15 along the axis direction of the working piston 3, and the connecting hole 15 is provided near the outside of the distributor body 1 and is not in communication with the piston hole. A fixing sleeve 5 is connected to the internal thread of the connecting hole 15, and the fixing sleeve 5 is hollow. The indicator rod 4 is slidingly connected in the fixing sleeve 5. One end of the fixing sleeve 5 is screwed into the connection hole 15, and a hexagon nut 51 is fixedly connected to the outer periphery of the outer side of the connection hole 15 to facilitate the worker to screw the fixing sleeve 5 and connect it to the connection hole 15.
如图6和7所示,固定套5位于连接孔15内的一端、环绕其内腔的内壁固定连接有用于承接指示杆4的承接板54,以避免安装过程中,将指示杆4放入固定套5内后,指示杆4从固定套5的该端端部滑出、掉落,因撞击受损、变形,影响其后续正常使用。As shown in FIGS. 6 and 7, the end of the fixing sleeve 5 located in the connecting hole 15 and the inner wall surrounding its inner cavity are fixedly connected with a receiving plate 54 for receiving the indicating rod 4 to avoid placing the indicating rod 4 during the installation process After the fixing sleeve 5 is in place, the indicator rod 4 slides out and falls from the end of the fixing sleeve 5, which is damaged or deformed due to impact, which affects its subsequent normal use.
如图6和7所示,固定套5内腔远离连接孔15的一端螺纹连接有调整螺钉52,调整螺钉52内沿其自身轴线方向开有滑移孔53,指示杆4远离磁铁42的一端滑移穿设于滑移孔53内,并始终部分凸出滑移孔53外。本实施中,连接在指示杆4端部的磁铁42的尺寸大于指示杆4的尺寸,指示杆4外周套设有第一弹簧41,第一弹簧41一端与磁铁42靠近指示杆4的端面抵接,另一端与调整螺钉52靠近磁铁42的端面抵接。这样,无论如何摆放分配器本体1,当工作活塞3向远离指示杆4的方向移动时,指示杆4都可以在第一弹簧41的回复力下随工作活塞3的移动而移动,以能够准确地指示分配器本体1内润滑油的流通情况。As shown in FIGS. 6 and 7, an end of the inner cavity of the fixing sleeve 5 away from the connecting hole 15 is screwed with an adjusting screw 52, and a sliding hole 53 is opened in the adjusting screw 52 along the direction of its own axis, indicating the end of the rod 4 away from the magnet 42 The slipping hole is provided in the slipping hole 53 and always protrudes partially out of the slipping hole 53. In this embodiment, the size of the magnet 42 connected to the end of the indicator rod 4 is larger than that of the indicator rod 4. A first spring 41 is sleeved on the outer periphery of the indicator rod 4. One end of the first spring 41 is in contact with the end surface of the magnet 42 near the indicator rod 4. Then, the other end abuts the end surface of the adjusting screw 52 close to the magnet 42. In this way, no matter how the dispenser body 1 is placed, when the working piston 3 moves away from the indicating rod 4, the indicating rod 4 can move with the movement of the working piston 3 under the restoring force of the first spring 41 to be able to The circulation of lubricating oil in the dispenser body 1 is accurately indicated.
进一步地,如图1和7所示,为了避免分配器长期使用后,灰尘或杂物落入调整螺钉52的滑移孔53内,影响指示杆4的正常滑移,本实施例中,在分配器本体1端壁外侧螺纹连接有透明护罩6,透明护罩6套设于固定套5外周,指示杆4在透明护罩6内滑移。透明护罩6对固定套5及指示杆4进行保护,既能够避免灰尘落入滑移孔53内,又不会影响工作人员观察指示杆4的移动情况。可在透明护罩6顶端开设有通孔,这样便可将感应装置7安装在其内,方便使用。Further, as shown in FIGS. 1 and 7, in order to prevent dust or debris from falling into the sliding hole 53 of the adjusting screw 52 after long-term use of the dispenser and affecting the normal sliding of the indicator rod 4, in this embodiment, in A transparent shield 6 is screwed on the outer side of the end wall of the distributor body 1. The transparent shield 6 is sleeved on the outer periphery of the fixed sleeve 5, and the indicator rod 4 slides in the transparent shield 6. The transparent shield 6 protects the fixing sleeve 5 and the indicator rod 4, which can prevent dust from falling into the sliding hole 53 and does not affect the staff's observation of the movement of the indicator rod 4. A through hole can be opened at the top of the transparent shield 6, so that the sensing device 7 can be installed in it, which is convenient for use.
实施例3:一种润滑分配器监控系统,与实施例2的不同之处在于,两个磁铁42磁极相反,当指示杆一侧为磁铁,工作活塞一侧为铁磁材质时效果相同,二者之间表现为吸引力;常态下,指示杆4通过弹性件(可以为弹簧、也可以为弹性绳)悬空滑移吊挂在固定套5内。弹性件一端与调整螺钉52连接,另一端与指示杆4的底面连接,将指示杆4悬空吊挂在固定套5内即可。Embodiment 3: A monitoring system for a lubrication distributor. The difference from Embodiment 2 is that the magnetic poles of the two magnets 42 are opposite. When the indicator rod side is a magnet and the working piston side is a ferromagnetic material, the effect is the same. There is an attraction between the two; under normal conditions, the indicator rod 4 is suspended in the fixed sleeve 5 through an elastic member (which can be a spring or an elastic rope). One end of the elastic member is connected to the adjusting screw 52, and the other end is connected to the bottom surface of the indicator rod 4, and the indicator rod 4 can be suspended and suspended in the fixing sleeve 5.
实施例4:一种润滑分配器监控系统,与实施例2的不同之处在于,如图8所示,可将接近开关71和传输模块8应用到对比专利中提到的分配器,直接将指示杆4设置在工作活塞3上,在透明护罩6上设置接近开关71,接近开关71与传输模块8连接,接近开关71感应工作活塞3的运动,并通过传输模块8传输感应信号。Embodiment 4: A lubrication distributor monitoring system, which differs from Embodiment 2 in that, as shown in FIG. 8, the proximity switch 71 and the transmission module 8 can be applied to the distributor mentioned in the comparative patent, directly The indicator rod 4 is provided on the working piston 3, and a proximity switch 71 is provided on the transparent shield 6, the proximity switch 71 is connected to the transmission module 8, the proximity switch 71 senses the movement of the working piston 3, and transmits the sensing signal through the transmission module 8.
实施例5:一种润滑分配器监控系统,与实施例1的不同之处在于,如图8所示,分配器本体1为单线分配器,单线分配器包括但不限于单线递进式分配器,只要带有活塞孔31和工作活塞3即可采用上述监控系统进行监控。Embodiment 5: A lubrication distributor monitoring system, which differs from Embodiment 1 in that, as shown in FIG. 8, the distributor body 1 is a single-line distributor, and the single-line distributor includes but is not limited to a single-line progressive distributor As long as it has the piston hole 31 and the working piston 3, the above monitoring system can be used for monitoring.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is merely an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications without creative contribution to this embodiment after reading this specification, as long as they have rights in the present invention Within the scope of the requirements are protected by patent law.
Claims (9)
- 一种润滑分配器监控系统,其特征在于:包括监测系统(9)和若干分配器本体(1),所述分配器本体(1)内设有第二活塞孔(31),所述第二活塞孔(31)内滑动设有工作活塞(3),润滑分配器本体(1)还包括用于感应工作活塞(3)滑移的一个或多个感应装置(7)和与感应装置(7)连接的传输模块(8),感应装置(7)的感应信号通过传输模块(8)发送给监测系统(9)。A lubrication distributor monitoring system, characterized in that it includes a monitoring system (9) and a number of distributor bodies (1), the distributor body (1) is provided with a second piston hole (31), the second A working piston (3) is slidingly arranged in the piston hole (31), and the lubricating distributor body (1) further includes one or more sensing devices (7) and a sensing device (7) for sensing the sliding of the working piston (3) ) The connected transmission module (8) and the sensing signal of the sensing device (7) are sent to the monitoring system (9) through the transmission module (8).
- 根据权利要求1所述的一种润滑分配器监控系统,其特征在于:所述监测系统(9)包括数据收发模块(91)、状态分析模块(92)、报警模块(93)和监测终端(94),The lubrication distributor monitoring system according to claim 1, characterized in that the monitoring system (9) includes a data transceiver module (91), a state analysis module (92), an alarm module (93) and a monitoring terminal ( 94),所述数据收发模块(91)与传输模块(8)连接接收感应装置(7)的感应信号;The data transceiver module (91) is connected to the transmission module (8) to receive the sensing signal of the sensing device (7);所述状态分析模块(92)内预设正常工作数据,感应信号与正常工作数据比对,当两者之间存在偏差时,向报警模块(93)发送报警信号;Normal working data is preset in the state analysis module (92), the sensing signal is compared with the normal working data, and when there is a deviation between the two, an alarm signal is sent to the alarm module (93);所述报警模块(93)用于向用户报警;The alarm module (93) is used to alarm the user;所述监测终端(94)耦接于报警模块(93)并接收来自报警模块(3)的报警信号。The monitoring terminal (94) is coupled to the alarm module (93) and receives an alarm signal from the alarm module (3).
- 根据权利要求1所述的一种润滑分配器监控系统,其特征在于:所述传输模块(8)为无线传输模块和/或有线传输模块。The lubrication distributor monitoring system according to claim 1, wherein the transmission module (8) is a wireless transmission module and/or a wired transmission module.
- 根据权利要求3所述的一种润滑分配器监控系统,其特征在于:所述无线传输模块为蓝牙传输模块或Zigbee传输模块或WI-FI传输模块或移动通信模块或超宽带传输模块或LoRa传输模块或RFID传输 模块。The lubrication distributor monitoring system according to claim 3, wherein the wireless transmission module is a Bluetooth transmission module or a Zigbee transmission module or a WI-FI transmission module or a mobile communication module or an ultra-wideband transmission module or a LoRa transmission Module or RFID transmission module.
- 根据权利要求1所述的一种润滑分配器监控系统,其特征在于:位于所述分配器本体(1)靠近工作活塞(3)的一侧外侧壁上以及位于所述第二活塞孔(31)轴向两端的感应装置(7)为磁力感应元件,所述工作活塞(7)为可被磁铁吸附的吸附件。A lubrication distributor monitoring system according to claim 1, characterized in that it is located on the outer side wall of the distributor body (1) close to the working piston (3) and in the second piston hole (31) ) The induction devices (7) at both ends in the axial direction are magnetic force sensing elements, and the working piston (7) is an adsorption member that can be adsorbed by a magnet.
- 根据权利要求1所述的一种润滑分配器监控系统,其特征在于:位于所述第二活塞孔(31)轴向两端的感应装置(7)为接近开关(71),所述感应装置(7)还包括滑动设置在第二活塞孔(31)内的指示杆(4),所述指示杆(4)与工作活塞(3)同轴线设置,并沿该轴线方向滑移;所述指示杆(4)与所述工作活塞(3)相向的一端端部分别设有能够驱动所述指示杆(4)滑移的磁铁(42),两个所述磁铁(42)相对的两端磁极相同或相反。A lubrication distributor monitoring system according to claim 1, characterized in that the sensing device (7) located at both ends of the second piston hole (31) in the axial direction is a proximity switch (71), and the sensing device (71) 7) It also includes an indicator rod (4) slidingly arranged in the second piston hole (31), the indicator rod (4) being arranged coaxially with the working piston (3) and sliding along the direction of the axis; The end of the indicating rod (4) opposite to the working piston (3) is provided with a magnet (42) capable of driving the indicating rod (4) to slide, and two opposite ends of the two magnets (42) The magnetic poles are the same or opposite.
- 根据权利要求6所述的一种润滑分配器监控系统,其特征在于:所述分配器本体(1)位于所述工作活塞(3)与所述指示杆(4)之间的端壁,沿所述工作活塞(3)轴线方向开设有连接孔(15),所述连接孔(15)与所述分配器本体(1)内腔不连通,所述指示杆(4)带有磁铁(42)的一端滑移设于所述连接孔(15)内。A lubrication distributor monitoring system according to claim 6, characterized in that: the distributor body (1) is located at the end wall between the working piston (3) and the indicator rod (4), along The working piston (3) is provided with a connecting hole (15) in the axial direction, the connecting hole (15) is not in communication with the inner cavity of the distributor body (1), and the indicator rod (4) is provided with a magnet (42) ) Is slidably disposed in the connecting hole (15).
- 根据权利要求7所述的一种润滑分配器监控系统,其特征在于:所述连接孔(15)内螺纹连接有一固定套(5),所述固定套(5)中空设置,其远离所述工作活塞(3)的一端内螺纹连接有调整螺钉(52),所述调整螺钉(52)沿其轴线方向贯穿设有滑移孔(53),所述指示杆(4)滑移设于所述固定套(5)内,且其远离所述工作活塞(3) 的一端滑移设于所述滑移孔(53)内,所述固定套(5)内环绕所述指示杆(4)设有第一弹簧(41),所述第一弹簧(41)一端与所述调整螺钉(52)底面抵接,另一端与所述指示杆(4)靠近所述工作活塞(3)的端部连接,所述固定套(5)底部设有与所述指示杆(4)底端抵接的承接板(54)。A lubrication distributor monitoring system according to claim 7, characterized in that: a fixing sleeve (5) is threadedly connected to the connecting hole (15), the fixing sleeve (5) is provided hollowly, and is far away from the One end of the working piston (3) is internally threaded with an adjusting screw (52). The adjusting screw (52) is provided with a sliding hole (53) in the axial direction, and the indicator rod (4) is provided on the sliding The fixed sleeve (5), and the end away from the working piston (3) is slidably disposed in the sliding hole (53), and the fixed sleeve (5) surrounds the indicator rod (4) A first spring (41) is provided, one end of the first spring (41) is in contact with the bottom surface of the adjusting screw (52), and the other end is close to the end of the indicator rod (4) close to the working piston (3) The bottom of the fixing sleeve (5) is provided with a receiving plate (54) which is in contact with the bottom end of the indicator rod (4).
- 根据权利要求1-8任一所述的一种润滑分配器监控系统,其特征在于:所述分配器本体(1)为单线分配器。A lubrication distributor monitoring system according to any one of claims 1-8, characterized in that the distributor body (1) is a single-line distributor.
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CN201811490536.0A CN109442194A (en) | 2018-12-07 | 2018-12-07 | A kind of lubrication distribution device monitoring system |
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CN109442194A (en) * | 2018-12-07 | 2019-03-08 | 周健辉 | A kind of lubrication distribution device monitoring system |
CN113405011A (en) * | 2020-03-16 | 2021-09-17 | 宝山钢铁股份有限公司 | Contact induction device, lubricating oil distributor and lubricating oil distribution control system |
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