WO2020111551A1 - Thermoplastic resin composition and molded product prepared therefrom - Google Patents

Thermoplastic resin composition and molded product prepared therefrom Download PDF

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Publication number
WO2020111551A1
WO2020111551A1 PCT/KR2019/014877 KR2019014877W WO2020111551A1 WO 2020111551 A1 WO2020111551 A1 WO 2020111551A1 KR 2019014877 W KR2019014877 W KR 2019014877W WO 2020111551 A1 WO2020111551 A1 WO 2020111551A1
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Prior art keywords
resin composition
thermoplastic resin
based copolymer
modified olefin
weight
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PCT/KR2019/014877
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French (fr)
Korean (ko)
Inventor
이봉재
박찬무
이민수
이선희
Original Assignee
롯데케미칼 주식회사
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Publication of WO2020111551A1 publication Critical patent/WO2020111551A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/062Copolymers with monomers not covered by C08L33/06
    • C08L33/068Copolymers with monomers not covered by C08L33/06 containing glycidyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/08Homopolymers or copolymers of acrylic acid esters

Definitions

  • the present invention relates to a thermoplastic resin composition and a molded article produced therefrom. More specifically, the present invention relates to a thermoplastic resin composition having excellent metal bonding properties, rigidity, impact resistance, etc., and having a low dielectric constant, and a molded article manufactured therefrom.
  • polyester resins, copolymers thereof, and blends thereof exhibit useful properties, and are applied to various fields including interior and exterior materials of electrical and electronic products.
  • the polyester resin has a problem of slow crystallization rate, low mechanical strength, and poor impact resistance.
  • an additive such as an inorganic filler
  • a polyester resin for example, polybutylene terephthalate (PBT) material reinforced with an inorganic filler such as glass fiber is widely used as a housing for automobile parts or mobile phones.
  • PBT polybutylene terephthalate
  • these materials also have limitations in improving the impact resistance, and there is a fear of deterioration in physical properties due to a decrease in chemical resistance when contacted with an acidic or basic solution.
  • thermoplastic resin composition having excellent metal bonding properties, rigidity, impact resistance, and a low dielectric constant.
  • An object of the present invention is to provide a thermoplastic resin composition excellent in metal bonding property, rigidity, impact resistance, and the like, and having a low dielectric constant.
  • Another object of the present invention is to provide a molded article formed from the thermoplastic resin composition.
  • thermoplastic resin composition is about 100 parts by weight of a polyester resin; About 15 to about 50 parts by weight of a polyolefin resin; About 30 to about 150 parts by weight of glass fiber; And about 10 to about 40 parts by weight of the modified olefin-based copolymer, wherein the modified olefin-based copolymer includes an epoxy-modified olefin-based copolymer and a maleic anhydride-modified olefin-based copolymer, and the epoxy-modified olefin-based copolymer and The maleic anhydride-modified olefin-based copolymer has a weight ratio of about 1:0.3 to about 1:3.
  • the polyester resin may include one or more of polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polytrimethylene terephthalate and polycyclohexylenedimethylene terephthalate. .
  • the polyester resin may be polybutylene terephthalate.
  • the polyolefin resin may include at least one of polypropylene, polyethylene, and propylene-ethylene copolymer.
  • the epoxy-modified olefin-based copolymer is an epoxy-modified alkylene-alkyl copolymer of an epoxy compound in an olefin-based copolymer in which an alkylene monomer and an alkyl (meth)acrylate monomer are copolymerized. )Acrylate copolymers.
  • the epoxy compound may include one or more of glycidyl (meth)acrylate, allyl glycidyl ether, and 2-methylallyl glycidyl ether.
  • the epoxy-modified olefin-based copolymer is a glycidyl (meth)acrylate-modified ethylene-butyl acrylate copolymer, glycidyl (meth)acrylate-modified ethylene-methyl acrylate copolymer Copolymer, glycidyl (meth) acrylate-modified ethylene-ethyl acrylate copolymer may include at least one.
  • the maleic anhydride-modified olefin-based copolymer is a maleic anhydride-modified alkylene- ⁇ -olefin copolymer obtained by graft copolymerizing maleic anhydride with an alkylene- ⁇ -olefin copolymer. It can contain.
  • the maleic anhydride-modified olefin-based copolymer may include at least one of maleic anhydride-modified ethylene-butene copolymer and maleic anhydride-modified ethylene-octene copolymer.
  • the thermoplastic resin composition may have a metal bonding force measured according to ISO 19095 of about 20 to about 50 MPa.
  • the thermoplastic resin composition may have a tensile strength of about 1,000 to about 2,000 kgf/cm 2 of a 3.2 mm thick specimen measured under 5 mm/min conditions according to ASTM D638.
  • the thermoplastic resin composition may have a notched Izod impact strength of about 10 to about 30 kgf ⁇ cm/cm of a thickness 1/8” specimen measured according to ASTM D256.
  • the thermoplastic resin composition may have a dielectric constant of 2.5 mm ⁇ 50 mm ⁇ 90 mm sized specimen measured at 3.1 GHz, in accordance with IEC 60250, of about 3.8 or less.
  • Another aspect of the invention relates to a molded article.
  • the molded article is characterized in that it is formed from the thermoplastic resin composition according to any one of 1 to 13.
  • the present invention has the effect of the invention to provide a thermoplastic resin composition excellent in metal bonding property, rigidity, impact resistance, and the like, and having a low dielectric constant and a molded article formed therefrom.
  • thermoplastic resin composition includes (A) a polyester resin; (B) polyolefin resins; (C) glass fibers; And (D) a modified olefin-based copolymer.
  • the polyester resin of the present invention a polyester resin used in a common thermoplastic resin composition can be used.
  • the polyester resin is a dicarboxylic acid component, terephthalic acid (TPA), isophthalic acid (IPA), 1,2-naphthalene dicarboxylic acid, 1,4-naphthalene dicar Carboxylic acid, 1,5-naphthalene dicarboxylic acid, 1,6-naphthalene dicarboxylic acid, 1,7-naphthalene dicarboxylic acid, 1,8-naphthalene dicarboxylic acid, 2,3-naphthalene dicarboxylic acid Aromatic dicarboxylic acids such as carboxylic acid, 2,6-naphthalene dicarboxylic acid and 2,7-naphthalenedicarboxylic acid, dimethyl terephthalate (DMT), dimethyl isophthalate, dimethyl- 1,2-naphthalate, dimethyl-1,5-naphthalate, dimethyl-1,7-na
  • the polyester resin is polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN) and polytrimethylene terephthalate (PTT), polycyclohexylenedimethylene terephthalate ( PCT).
  • PET polyethylene terephthalate
  • PBT polybutylene terephthalate
  • PEN polyethylene naphthalate
  • PTT polytrimethylene terephthalate
  • PCT polycyclohexylenedimethylene terephthalate
  • the polyester resin is a resin in which at least about 10% by weight of polyethylene terephthalate and at least about 90% by weight of polybutylene terephthalate are mixed, for example, polybutylene terephthalate, or polyethylene terephthalate about 1 to It may be a resin mixed with about 10% by weight and about 90 to about 99% by weight of polybutylene terephthalate.
  • the impact resistance of the thermoplastic resin composition, appearance characteristics, metal bonding (metal bonding strength), and the like may be excellent.
  • the polyester resin of the present invention has an intrinsic viscosity [ ⁇ ] measured using an o-chlorophenol solvent at 25° C. of about 0.5 to about 1.5 dl/g, for example about 0.6 to about 1.3 dl/ It can be g. In the above range, the mechanical properties and the like of the thermoplastic resin composition may be excellent.
  • the polyolefin resin of the present invention can improve the fluidity, chemical resistance, low specific gravity, and the like of the thermoplastic resin composition, and lower the dielectric constant, and a conventional polyolefin resin can be used.
  • polyethylene such as low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), linear low density polyethylene (LLDPE), ethylene-vinyl acetate copolymer (EVA), ethylene-acrylate copolymer
  • Polyethylene-based resins such as mixtures thereof
  • Polypropylene-based resins such as polypropylene, propylene-ethylene copolymer, propylene-1-butene copolymer, and mixtures thereof
  • Polymers crosslinking them; A blend comprising polyisobutene; Combinations of these and the like can be used.
  • polypropylene, polyethylene, propylene-ethylene copolymer, and combinations thereof can be used.
  • the polyolefin resin may have a weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) of about 10,000 to about 400,000 g/mol, for example, about 15,000 to about 350,000 g/mol.
  • Mw weight average molecular weight measured by gel permeation chromatography
  • the mechanical strength, molding processability, etc. of the thermoplastic resin composition in the above range may be excellent, and the dielectric constant may be lowered.
  • the polyolefin resin may be included in an amount of about 15 to about 50 parts by weight, for example, about 20 to about 45 parts by weight, specifically about 25 to about 40 parts by weight with respect to about 100 parts by weight of the polyester resin .
  • the content of the polyolefin resin is less than about 15 parts by weight with respect to about 100 parts by weight of the polyester resin, the dielectric constant of the thermoplastic resin composition may increase, and when it exceeds about 50 parts by weight, impact resistance of the thermoplastic resin composition , Stiffness, metal bonding properties, etc. may be deteriorated.
  • the glass fiber of the present invention is capable of improving mechanical properties such as rigidity of the thermoplastic resin composition, and glass fibers used in conventional thermoplastic resin compositions can be used.
  • the glass fiber may be in the form of a fiber, it may have a cross-section of various shapes such as circular, oval, rectangular.
  • a cross-section of various shapes such as circular, oval, rectangular.
  • the glass fiber of the circular cross section may have a cross section diameter of about 5 to about 20 ⁇ m and a length of about 2 to about 20 mm before processing, wherein the glass fiber of the rectangular cross section has an aspect ratio of the cross section (long diameter of the cross section/ The short diameter of the cross section) may be about 1.5 to about 10, the short diameter may be about 2 to about 10 ⁇ m, and the length before processing may be about 2 to about 20 mm.
  • the stiffness and processability of the thermoplastic resin composition may be improved.
  • the glass fiber may be treated with a conventional surface treatment agent.
  • the glass fiber may be included in an amount of about 30 to about 150 parts by weight, for example, about 35 to about 130 parts by weight, specifically about 40 to about 100 parts by weight based on about 100 parts by weight of the polyester resin. .
  • the content of the glass fiber is less than about 30 parts by weight with respect to about 100 parts by weight of the polyester resin, there is a fear that the stiffness, impact resistance, etc. of the thermoplastic resin composition is lowered, and when it exceeds about 150 parts by weight, the thermoplastic resin There is a possibility that the workability, appearance characteristics, and the like of the composition are lowered.
  • the modified olefin-based copolymer of the present invention is capable of improving impact resistance, stiffness, and the like, and lowering the dielectric constant without deteriorating the metal bonding property of the thermoplastic resin composition, (D1) epoxy-modified olefin-based copolymer and (D2) male Acid anhydride-modified olefin-based copolymers.
  • the epoxy-modified olefin-based copolymer according to an embodiment of the present invention is a reactive olefin-based copolymer obtained by copolymerizing an epoxy compound, which is a reactive functional group, with an olefin-based copolymer, and is applied together with a maleic anhydride-modified olefin-based copolymer to provide a thermoplastic resin. It is possible to improve the impact resistance and rigidity of the composition.
  • the epoxy compound may include glycidyl (meth)acrylate, allylglycidyl ether, 2-methylallylglycidyl ether, mixtures thereof, and the like.
  • the epoxy-modified olefin-based copolymer may be a copolymer of the epoxy compound to an olefin-based copolymer in which an alkylene monomer and an alkyl (meth)acrylate monomer are copolymerized.
  • alkylene monomer alkylene having 2 to 10 carbon atoms may be used, for example, ethylene, propylene, isopropylene, butylene, isobutylene, octene, combinations thereof, and the like.
  • an alkyl (meth)acrylate having 1 to 8 carbon atoms may be used, for example, methyl acrylate, ethyl acrylate, n-propyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, n-butyl methacrylate, 2-ethylhexyl methacrylate, combinations thereof, and the like can be used.
  • the epoxy-modified olefin-based copolymer may include a glycidyl (meth)acrylate-modified ethylene-butyl acrylate copolymer (glycidyl (meth)acrylate modified ethylene-butyl acrylate copolymer).
  • the epoxy-modified olefin-based copolymer has a flow-flow index (Melt-flow index) measured in accordance with ASTM D1238, 190°C, 2.16 kg condition, from about 1 to about 50 g/10 min, for example About 2 to about 25 g/10 minutes.
  • Melt-flow index measured in accordance with ASTM D1238, 190°C, 2.16 kg condition, from about 1 to about 50 g/10 min, for example About 2 to about 25 g/10 minutes.
  • Maleic anhydride-modified olefin-based copolymer is a reactive olefin-based copolymer obtained by graft copolymerizing maleic anhydride as a reactive functional group with an olefin-based copolymer, and epoxy-modified olefin-based copolymer It is applied together with the coalescence to improve the impact resistance and chemical resistance of the thermoplastic resin composition.
  • the maleic anhydride-modified olefin-based copolymer may be a graft copolymerization of maleic anhydride to an olefin-based copolymer in which two or more alkylene monomers are copolymerized.
  • alkylene monomer alkylene having 2 to 10 carbon atoms may be used, for example, ethylene, propylene, isopropylene, butylene, isobutylene, octene, combinations thereof, and the like.
  • the maleic anhydride-modified olefin-based copolymer may include maleic anhydride-modified ethylene- ⁇ -olefin copolymer obtained by graft copolymerizing maleic anhydride with an alkylene- ⁇ -olefin copolymer.
  • the maleic anhydride modified olefin-based copolymer may include maleic anhydride modified ethylene-butene copolymer.
  • the maleic anhydride-modified olefin-based copolymer has a flow-flow index (Melt-flow index) of about 0.5 to about 20 g/10 min, measured under conditions of 190° C. and 2.16 kg, according to ASTM D1238. For example, it may be about 1 to about 10 g/10 minutes.
  • the modified olefin-based copolymer is about 10 to about 40 parts by weight, for example about 15 to about 35 parts by weight, specifically about 20 to about 30 parts by weight, based on about 100 parts by weight of the polyester resin Can be included.
  • the content of the modified olefin-based copolymer is less than about 10 parts by weight with respect to about 100 parts by weight of the polyester resin, there is a fear that the impact resistance, stiffness, metal bonding properties, etc. of the thermoplastic resin composition may decrease, and about 40 parts by weight When exceeded, there is a concern that the processability, appearance characteristics, and the like of the thermoplastic resin composition may be deteriorated.
  • the weight ratio (D1:D2) of the epoxy-modified olefin-based copolymer (D1) and the maleic anhydride-modified olefin-based copolymer (D2) is about 1:0.3 to about 1:3, for example about 1 : 0.5 to about 1: 2, specifically about 1: 0.5 to about 1: 1.5.
  • the weight ratio is less than about 1: 0.3 or more than about 1: 3, there is a fear that the impact resistance, stiffness, and metal bonding properties of the thermoplastic resin composition are lowered.
  • the weight ratio (C:D) of the glass fiber and the modified olefin-based copolymer may be about 2:1 to about 4:1. In the above range, impact resistance, rigidity, and the like of the thermoplastic resin composition may be more excellent.
  • the thermoplastic resin composition according to an embodiment of the present invention may further include an additive included in a conventional thermoplastic resin composition.
  • the additives may include, but are not limited to, flame retardants, antioxidants, anti-dropping agents, lubricants, release agents, nucleating agents, antistatic agents, stabilizers, pigments, dyes, mixtures thereof, and the like.
  • the content may be about 0.001 to about 40 parts by weight, for example, about 0.1 to about 10 parts by weight with respect to about 100 parts by weight of the polyester resin.
  • thermoplastic resin composition according to one embodiment of the present invention is a pellet form in which the above components are mixed and melt-extruded at about 200 to about 280°C, for example, about 220 to about 250°C, using a conventional twin-screw extruder. Can be.
  • thermoplastic resin composition may have a metal bonding force measured according to ISO 19095 of about 20 to about 50 MPa, for example, about 25 to about 35 MPa.
  • thermoplastic resin composition according to ASTM D638, tensile strength of a specimen having a thickness of 3.2 mm measured at a condition of 5 mm/min is about 1,000 to about 2,000 kgf/cm 2 , for example, about 1,100 to about 1,700 kgf /cm 2 .
  • the thermoplastic resin composition has a notched Izod impact strength of a thickness 1/8" specimen measured according to ASTM D256 of about 10 to about 30 kgfcm/cm, for example, about 12 to about 20 kgfcm It can be /cm.
  • the thermoplastic resin composition may have a dielectric constant of 2.5 mm ⁇ 50 mm ⁇ 90 mm sized specimen measured at 3.1 GHz, based on IEC 60250, of about 3.8 or less, for example, about 2.9 to about 3.6.
  • the molded article according to the present invention is formed from the thermoplastic resin composition.
  • the thermoplastic resin composition may be manufactured in a pellet form, and the manufactured pellet may be manufactured into various molded products (products) through various molding methods such as injection molding, extrusion molding, vacuum molding, and casting molding. Such molding methods are well known by those skilled in the art to which this invention pertains.
  • the molded article is excellent in metal bonding property, rigidity, impact resistance, etc., and has a low dielectric constant, and is useful as a metal bonding material for portable devices such as housings for electric and electronic products and smartphones.
  • Polybutylene terephthalate (PBT, manufacturer: China National BlueStar) having an intrinsic viscosity [ ⁇ ] of 1.3 dl/g measured using an o-chloro phenol solvent at 25°C was used.
  • a polypropylene resin (manufacturer: Lotte Chemical) having a weight average molecular weight (Mw) of 248,600 g/mol was used.
  • a glass fiber (manufacturer: Nitto Boseki) of a rectangular cross section having a short diameter of 7 ⁇ m, an aspect ratio of 4 in cross section, and a length of 3 mm before processing was used.
  • Glycidyl methacrylate modified ethylene-butyl acrylate copolymer (manufacturer: DuPont, product name: Elvaroy PTW) was used.
  • a maleic anhydride-modified ethylene-butene copolymer (manufacturer: Mitsui Chemicals, product name: Tafmer A6040) was used.
  • Ethylene-methyl acrylate copolymer (manufacturer: DuPont, product name: Elvaroy AC 1224) was used.
  • Metal bonding strength (unit: MPa): According to ISO 19095, the bonding strength was measured after bonding the metal specimen and the thermoplastic resin composition specimen.
  • the metal specimen used was an aluminum specimen with TRI surface treatment of Geo National Co. to facilitate bonding with the resin composition specimen.
  • the metal and thermoplastic resin composition specimens used were 1.2 cm ⁇ 4 cm ⁇ 0.3 cm in size, and 1.2 cm ⁇ 0.3 cm cross-sections were attached to each other to measure bonding strength.
  • Notched Izod Impact Strength (Unit: kgf ⁇ cm/cm): Notched Izod impact strength of a 1/8" thick specimen was measured according to ASTM D256.
  • Dielectric constant According to IEC 60250, the dielectric constant of a 2.5 mm ⁇ 50 mm ⁇ 90 mm size specimen at 3.1 GHz was measured.
  • Example One 2 3 4 (A) (parts by weight) 100 100 100 100 100 (B) (parts by weight) 40 33 25 25 (C) (parts by weight) 40 67 100 100 (D1) (parts by weight) 10 11 12.5 12.5 (D2) (parts by weight) 10 11 12.5 18.8 (D3) (parts by weight) - - - - Metal bonding power 29 30 30 31
  • thermoplastic resin composition of the present invention has excellent metal bonding properties (metal bonding strength), rigidity (tensile strength, flexural modulus), impact resistance (notched Izod impact strength), and dielectric constant of 3.8 or less.
  • Comparative Example 1 without using a polyolefin resin, it can be seen that the dielectric constant is high, and only one type of modified olefin-based copolymer is used, or when applied outside the weight ratio range of the present invention (Comparative Examples 2 and 3) , 4 and 5), it can be seen that the metal bonding property is lowered, and in particular, when only maleic anhydride modified olefin copolymer (D2) is applied (Comparative Example 3), in addition to the metal bonding property, stiffness, impact resistance, etc. are lowered. Able to know.

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  • Health & Medical Sciences (AREA)
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  • Organic Chemistry (AREA)
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Abstract

A thermoplastic resin composition of the present invention comprises: about 100 parts by weight of a polyester resin; about 15 to about 50 parts by weight of a polyolefin resin; about 30 to about 150 parts by weight of a glass fiber; and about 10 to about 40 parts by weight of a modified olefin-based copolymer, the modified olefin-based copolymer including an epoxy-modified olefin-based copolymer and a maleic anhydride-modified olefin-based copolymer, wherein the weight ratio of the epoxy-modified olefin-based copolymer and the maleic anhydride-modified olefin-based copolymer is about 1 : 0.3 to about 1 : 3. The thermoplastic resin composition is excellent in terms of adhesion to metal, rigidity, and impact resistance and has low permittivity.

Description

열가소성 수지 조성물 및 이로부터 제조된 성형품Thermoplastic resin composition and molded article produced therefrom
본 발명은 열가소성 수지 조성물 및 이로부터 제조된 성형품에 관한 것이다. 보다 구체적으로 본 발명은 금속 접합성, 강성, 내충격성 등이 우수하고, 유전율이 낮은 열가소성 수지 조성물 및 이로부터 제조된 성형품에 관한 것이다.The present invention relates to a thermoplastic resin composition and a molded article produced therefrom. More specifically, the present invention relates to a thermoplastic resin composition having excellent metal bonding properties, rigidity, impact resistance, etc., and having a low dielectric constant, and a molded article manufactured therefrom.
엔지니어링 플라스틱으로서, 폴리에스테르 수지, 이의 공중합체, 이의 블렌드(blend) 등은 각각 유용한 특성을 나타내어, 전기 전자 제품의 내외장재를 포함한 다양한 분야에 적용되고 있다. 다만, 폴리에스테르 수지는 결정화 속도가 느리고, 기계적 강도가 낮으며, 내충격성이 떨어진다는 문제점이 있다.As engineering plastics, polyester resins, copolymers thereof, and blends thereof exhibit useful properties, and are applied to various fields including interior and exterior materials of electrical and electronic products. However, the polyester resin has a problem of slow crystallization rate, low mechanical strength, and poor impact resistance.
이를 해결하기 위하여, 폴리에스테르 수지에 무기 필러 등의 첨가제를 혼합하여 기계적 강도 및 내충격성을 향상시키려는 시도를 하였다. 예를 들면, 유리 섬유 등의 무기 필러로 강화된 폴리부틸렌 테레프탈레이트(PBT) 소재의 경우, 자동차 부품 또는 휴대폰의 하우징 용도로 많이 사용되고 있다. 그러나, 이러한 소재도 내충격성 향상에 한계가 있고, 산성, 염기성 용액에 접촉 시, 내화학성 저하에 의한 물성 저하 우려가 있다.In order to solve this, an attempt was made to improve mechanical strength and impact resistance by mixing an additive such as an inorganic filler with a polyester resin. For example, polybutylene terephthalate (PBT) material reinforced with an inorganic filler such as glass fiber is widely used as a housing for automobile parts or mobile phones. However, these materials also have limitations in improving the impact resistance, and there is a fear of deterioration in physical properties due to a decrease in chemical resistance when contacted with an acidic or basic solution.
또한, 폴리에스테르 수지가 휴대폰의 하우징 등의 용도로 사용될 경우, 유전율이 높아 통신 성능을 저하시키는 문제점이 있다. 이를 해결하기 위하여, 폴리올레핀 수지를 도입하는 방법이 도입되고 있으나, 폴리에스테르 수지와 폴리올레핀 수지를 혼용할 경우, 기계적 물성 및 금속 접합성이 저하될 우려가 있다.In addition, when the polyester resin is used for applications such as a housing of a mobile phone, there is a problem in that the dielectric constant is high and deteriorates communication performance. In order to solve this, a method of introducing a polyolefin resin has been introduced, but when a polyester resin and a polyolefin resin are mixed, mechanical properties and metal bonding properties may be deteriorated.
따라서, 금속 접합성, 강성, 내충격성 등이 우수하고, 유전율이 낮은 열가소성 수지 조성물의 개발이 필요한 실정이다.Therefore, there is a need to develop a thermoplastic resin composition having excellent metal bonding properties, rigidity, impact resistance, and a low dielectric constant.
본 발명의 배경기술은 일본 공표특허 특표 2012-533645호 등에 개시되어 있다.Background art of the present invention is disclosed in Japanese Patent Publication No. 2012-533645 and the like.
본 발명의 목적은 금속 접합성, 강성, 내충격성 등이 우수하고, 유전율이 낮은 열가소성 수지 조성물을 제공하기 위한 것이다.An object of the present invention is to provide a thermoplastic resin composition excellent in metal bonding property, rigidity, impact resistance, and the like, and having a low dielectric constant.
본 발명의 다른 목적은 상기 열가소성 수지 조성물로부터 형성된 성형품을 제공하기 위한 것이다.Another object of the present invention is to provide a molded article formed from the thermoplastic resin composition.
본 발명의 상기 및 기타의 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.
1. 본 발명의 하나의 관점은 열가소성 수지 조성물에 관한 것이다. 상기 열가소성 수지 조성물은 폴리에스테르 수지 약 100 중량부; 폴리올레핀 수지 약 15 내지 약 50 중량부; 유리 섬유 약 30 내지 약 150 중량부; 및 변성 올레핀계 공중합체 약 10 내지 약 40 중량부를 포함하며, 상기 변성 올레핀계 공중합체는 에폭시 변성 올레핀계 공중합체 및 말레산 무수물 변성 올레핀계 공중합체를 포함하며, 상기 에폭시 변성 올레핀계 공중합체 및 상기 말레산 무수물 변성 올레핀계 공중합체의 중량비가 약 1 : 0.3 내지 약 1 : 3인 것을 특징으로 한다.1. One aspect of the present invention relates to a thermoplastic resin composition. The thermoplastic resin composition is about 100 parts by weight of a polyester resin; About 15 to about 50 parts by weight of a polyolefin resin; About 30 to about 150 parts by weight of glass fiber; And about 10 to about 40 parts by weight of the modified olefin-based copolymer, wherein the modified olefin-based copolymer includes an epoxy-modified olefin-based copolymer and a maleic anhydride-modified olefin-based copolymer, and the epoxy-modified olefin-based copolymer and The maleic anhydride-modified olefin-based copolymer has a weight ratio of about 1:0.3 to about 1:3.
2. 상기 1 구체예에서, 상기 폴리에스테르 수지는 폴리에틸렌 테레프탈레이트, 폴리부틸렌 테레프탈레이트, 폴리에틸렌 나프탈레이트, 폴리트리메틸렌 테레프탈레이트 및 폴리시클로헥실렌디메틸렌 테레프탈레이트 중 1종 이상을 포함할 수 있다.2. In the above 1 embodiment, the polyester resin may include one or more of polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polytrimethylene terephthalate and polycyclohexylenedimethylene terephthalate. .
3. 상기 1 또는 2 구체예에서, 상기 폴리에스테르 수지는 폴리부틸렌 테레프탈레이트일 수 있다.3. In the above 1 or 2 embodiment, the polyester resin may be polybutylene terephthalate.
4. 상기 1 내지 3 구체예에서, 상기 폴리올레핀 수지는 폴리프로필렌, 폴리에틸렌, 프로필렌-에틸렌 공중합체 중 1종 이상을 포함할 수 있다.4. In the above 1 to 3 embodiments, the polyolefin resin may include at least one of polypropylene, polyethylene, and propylene-ethylene copolymer.
5. 상기 1 내지 4 구체예에서, 상기 에폭시 변성 올레핀계 공중합체는 알킬렌 단량체와 알킬 (메타)아크릴레이트 단량체가 공중합된 올레핀계 공중합체에 에폭시 화합물을 공중합한 에폭시 변성 알킬렌-알킬 (메타)아크릴레이트 공중합체를 포함할 수 있다.5. In the above 1 to 4 embodiments, the epoxy-modified olefin-based copolymer is an epoxy-modified alkylene-alkyl copolymer of an epoxy compound in an olefin-based copolymer in which an alkylene monomer and an alkyl (meth)acrylate monomer are copolymerized. )Acrylate copolymers.
6. 상기 1 내지 5 구체예에서, 상기 에폭시 화합물은 글리시딜 (메타)아크릴레이트, 알릴글리시딜에테르, 및 2-메틸알릴글리시딜에테르 중 1종 이상을 포함할 수 있다.6. In the above 1 to 5 embodiments, the epoxy compound may include one or more of glycidyl (meth)acrylate, allyl glycidyl ether, and 2-methylallyl glycidyl ether.
7. 상기 1 내지 6 구체예에서, 상기 에폭시 변성 올레핀계 공중합체는 글리시딜 (메타)아크릴레이트 변성 에틸렌-부틸 아크릴레이트 공중합체, 글리시딜 (메타)아크릴레이트 변성 에틸렌-메틸 아크릴레이트 공중합체, 글리시딜 (메타)아크릴레이트 변성 에틸렌-에틸 아크릴레이트 공중합체 중 1종 이상을 포함할 수 있다.7. In the above 1 to 6 embodiments, the epoxy-modified olefin-based copolymer is a glycidyl (meth)acrylate-modified ethylene-butyl acrylate copolymer, glycidyl (meth)acrylate-modified ethylene-methyl acrylate copolymer Copolymer, glycidyl (meth) acrylate-modified ethylene-ethyl acrylate copolymer may include at least one.
8. 상기 1 내지 7 구체예에서, 상기 말레산 무수물 변성 올레핀계 공중합체는 알킬렌-α-올레핀 공중합체에 말레산 무수물을 그라프트 공중합한 말레산 무수물 변성 알킬렌-α-올레핀 공중합체를 포함할 수 있다.8. In the above 1 to 7 embodiments, the maleic anhydride-modified olefin-based copolymer is a maleic anhydride-modified alkylene-α-olefin copolymer obtained by graft copolymerizing maleic anhydride with an alkylene-α-olefin copolymer. It can contain.
9. 상기 1 내지 8 구체예에서, 상기 말레산 무수물 변성 올레핀계 공중합체는 말레산 무수물 변성 에틸렌-부텐 공중합체, 말레산 무수물 변성 에틸렌-옥텐 공중합체 중 1종 이상을 포함할 수 있다.9. In the above 1 to 8 embodiments, the maleic anhydride-modified olefin-based copolymer may include at least one of maleic anhydride-modified ethylene-butene copolymer and maleic anhydride-modified ethylene-octene copolymer.
10. 상기 1 내지 9 구체예에서, 상기 열가소성 수지 조성물은 ISO 19095에 의거하여 측정한 금속 접합력이 약 20 내지 약 50 MPa일 수 있다.10. In the above 1 to 9 embodiments, the thermoplastic resin composition may have a metal bonding force measured according to ISO 19095 of about 20 to about 50 MPa.
11. 상기 1 내지 10 구체예에서, 상기 열가소성 수지 조성물은 ASTM D638에 의거하여, 5 mm/min 조건에서 측정한 3.2 mm 두께 시편의 인장강도가 약 1,000 내지 약 2,000 kgf/cm2일 수 있다.11. In the above 1 to 10 embodiments, the thermoplastic resin composition may have a tensile strength of about 1,000 to about 2,000 kgf/cm 2 of a 3.2 mm thick specimen measured under 5 mm/min conditions according to ASTM D638.
12. 상기 1 내지 11 구체예에서, 상기 열가소성 수지 조성물은 ASTM D256에 의거하여 측정한 두께 1/8" 시편의 노치 아이조드 충격강도가 약 10 내지 약 30 kgf·cm/cm일 수 있다.12. In the above 1 to 11 embodiments, the thermoplastic resin composition may have a notched Izod impact strength of about 10 to about 30 kgf·cm/cm of a thickness 1/8” specimen measured according to ASTM D256.
13. 상기 1 내지 12 구체예에서, 상기 열가소성 수지 조성물은 IEC 60250에 의거하여, 3.1 GHz에서 측정한 2.5 mm × 50 mm × 90 mm 크기 시편의 유전율이 약 3.8 이하일 수 있다.13. In the above 1 to 12 embodiments, the thermoplastic resin composition may have a dielectric constant of 2.5 mm × 50 mm × 90 mm sized specimen measured at 3.1 GHz, in accordance with IEC 60250, of about 3.8 or less.
14. 본 발명의 다른 관점은 성형품에 관한 것이다. 상기 성형품은 상기 1 내지 13 중 어느 하나에 따른 열가소성 수지 조성물로부터 형성되는 것을 특징으로 한다.14. Another aspect of the invention relates to a molded article. The molded article is characterized in that it is formed from the thermoplastic resin composition according to any one of 1 to 13.
본 발명은 금속 접합성, 강성, 내충격성 등이 우수하고, 유전율이 낮은 열가소성 수지 조성물 및 이로부터 형성된 성형품을 제공하는 발명의 효과를 갖는다.The present invention has the effect of the invention to provide a thermoplastic resin composition excellent in metal bonding property, rigidity, impact resistance, and the like, and having a low dielectric constant and a molded article formed therefrom.
이하, 본 발명을 상세히 설명하면, 다음과 같다.Hereinafter, the present invention will be described in detail.
본 발명에 따른 열가소성 수지 조성물은 (A) 폴리에스테르 수지; (B) 폴리올레핀 수지; (C) 유리 섬유; 및 (D) 변성 올레핀계 공중합체를 포함한다.The thermoplastic resin composition according to the present invention includes (A) a polyester resin; (B) polyolefin resins; (C) glass fibers; And (D) a modified olefin-based copolymer.
본 명세서에서, 수치범위를 나타내는 "a 내지 b"는 "≥a 이고 ≤b"으로 정의한다.In this specification, "a to b" representing a numerical range is defined as "≥a and ≤b".
(A) 폴리에스테르 수지(A) Polyester resin
본 발명의 폴리에스테르 수지로는 통상의 열가소성 수지 조성물에 사용되는 폴리에스테르 수지를 사용할 수 있다. 예를 들면, 상기 폴리에스테르 수지는 디카르복실산 성분으로서, 테레프탈산(terephthalic acid, TPA), 이소프탈산(isophthalic acid, IPA), 1,2-나프탈렌 디카르복실산, 1,4-나프탈렌 디카르복실산, 1,5-나프탈렌 디카르복실산, 1,6-나프탈렌 디카르복실산, 1,7-나프탈렌 디카르복실산, 1,8-나프탈렌 디카르복실산, 2,3-나프탈렌 디카르복실산, 2,6-나프탈렌 디카르복실산, 2,7-나프탈렌디카르복실산 등의 방향족 디카르복실산, 디메틸 테레프탈레이트(dimethyl terephthalate, DMT), 디메틸 이소프탈레이트(dimethyl isophthalate), 디메틸-1,2-나프탈레이트, 디메틸-1,5-나프탈레이트, 디메틸-1,7-나프탈레이트, 디메틸-1,7-나프탈레이트, 디메틸-1,8-나프탈레이트, 디메틸-2,3-나프탈레이트, 디메틸-2,6-나프탈레이트, 디메틸-2,7-나프탈레이트 등의 방향족 디카르복실레이트(aromatic dicarboxylate) 등과 디올 성분으로서, 에틸렌 글리콜, 1,2-프로필렌 글리콜, 1,3-프로필렌 글리콜, 2,2-디메틸-1,3-프로판디올, 1,3-부탄디올, 1,4-부탄디올, 1,5-펜탄디올, 1,5-펜탄디올, 1,6-헥산디올, 환형 알킬렌 디올 등을 중축합하여 얻을 수 있다.As the polyester resin of the present invention, a polyester resin used in a common thermoplastic resin composition can be used. For example, the polyester resin is a dicarboxylic acid component, terephthalic acid (TPA), isophthalic acid (IPA), 1,2-naphthalene dicarboxylic acid, 1,4-naphthalene dicar Carboxylic acid, 1,5-naphthalene dicarboxylic acid, 1,6-naphthalene dicarboxylic acid, 1,7-naphthalene dicarboxylic acid, 1,8-naphthalene dicarboxylic acid, 2,3-naphthalene dicarboxylic acid Aromatic dicarboxylic acids such as carboxylic acid, 2,6-naphthalene dicarboxylic acid and 2,7-naphthalenedicarboxylic acid, dimethyl terephthalate (DMT), dimethyl isophthalate, dimethyl- 1,2-naphthalate, dimethyl-1,5-naphthalate, dimethyl-1,7-naphthalate, dimethyl-1,7-naphthalate, dimethyl-1,8-naphthalate, dimethyl-2,3-na Aromatic dicarboxylates such as phthalate, dimethyl-2,6-naphthalate, and dimethyl-2,7-naphthalate, and other diol components, such as ethylene glycol, 1,2-propylene glycol, and 1,3-propylene Glycol, 2,2-dimethyl-1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,5-pentanediol, 1,6-hexanediol, cyclic alkyl It can be obtained by polycondensing Ren diol or the like.
구체예에서, 상기 폴리에스테르 수지는 폴리에틸렌 테레프탈레이트(PET), 폴리부틸렌 테레프탈레이트(PBT), 폴리에틸렌 나프탈레이트(PEN) 및 폴리트리메틸렌 테레프탈레이트(PTT), 폴리시클로헥실렌디메틸렌 테레프탈레이트(PCT) 중 1종 이상을 포함할 수 있다.In an embodiment, the polyester resin is polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN) and polytrimethylene terephthalate (PTT), polycyclohexylenedimethylene terephthalate ( PCT).
구체예에서, 상기 폴리에스테르 수지는 폴리에틸렌 테레프탈레이트 약 10 중량% 이하 및 폴리부틸렌 테레프탈레이트 약 90 중량% 이상을 혼합한 수지, 예를 들면, 폴리부틸렌 테레프탈레이트, 또는 폴리에틸렌 테레프탈레이트 약 1 내지 약 10 중량% 및 폴리부틸렌 테레프탈레이트 약 90 내지 약 99 중량%를 혼합한 수지일 수 있다. 상기 범위에서 열가소성 수지 조성물의 내충격성, 외관 특성, 금속 접합성(금속 접합력) 등이 우수할 수 있다.In an embodiment, the polyester resin is a resin in which at least about 10% by weight of polyethylene terephthalate and at least about 90% by weight of polybutylene terephthalate are mixed, for example, polybutylene terephthalate, or polyethylene terephthalate about 1 to It may be a resin mixed with about 10% by weight and about 90 to about 99% by weight of polybutylene terephthalate. In the above range, the impact resistance of the thermoplastic resin composition, appearance characteristics, metal bonding (metal bonding strength), and the like may be excellent.
구체예에서, 본 발명의 폴리에스테르 수지는 25℃에서 o-클로로 페놀 용매를 이용하여 측정한 고유점도[η]가 약 0.5 내지 약 1.5 dl/g, 예를 들면, 약 0.6 내지 약 1.3 dl/g일 수 있다. 상기 범위에서, 열가소성 수지 조성물의 기계적 물성 등이 우수할 수 있다.In an embodiment, the polyester resin of the present invention has an intrinsic viscosity [η] measured using an o-chlorophenol solvent at 25° C. of about 0.5 to about 1.5 dl/g, for example about 0.6 to about 1.3 dl/ It can be g. In the above range, the mechanical properties and the like of the thermoplastic resin composition may be excellent.
(B) 폴리올레핀 수지(B) Polyolefin resin
본 발명의 폴리올레핀 수지는 열가소성 수지 조성물의 유동성, 내화학성, 저비중 특성 등을 향상시키고, 유전율을 낮출 수 있는 것으로서, 통상의 폴리올레핀 수지를 사용할 수 있다. 예를 들면, 저밀도 폴리에틸렌(LDPE), 중밀도 폴리에틸렌(MDPE), 고밀도 폴리에틸렌(HDPE), 직쇄상 저밀도 폴리에틸렌(LLDPE) 등의 폴리에틸렌, 에틸렌-초산비닐 공중합체(EVA), 에틸렌-아크릴레이트 공중합체, 이들의 혼합물 등의 폴리에틸렌계 수지; 폴리프로필렌, 프로필렌-에틸렌 공중합체, 프로필렌-1-부텐 공중합체, 이들의 혼합물 등의 폴리프로필렌계 수지; 이들을 가교시킨 중합체; 폴리이소부텐을 포함하는 블렌드; 이들의 조합 등을 사용할 수 있다. 구체적으로는 폴리프로필렌, 폴리에틸렌, 프로필렌-에틸렌 공중합체, 이들의 조합 등을 사용할 수 있다.The polyolefin resin of the present invention can improve the fluidity, chemical resistance, low specific gravity, and the like of the thermoplastic resin composition, and lower the dielectric constant, and a conventional polyolefin resin can be used. For example, polyethylene such as low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), linear low density polyethylene (LLDPE), ethylene-vinyl acetate copolymer (EVA), ethylene-acrylate copolymer , Polyethylene-based resins such as mixtures thereof; Polypropylene-based resins such as polypropylene, propylene-ethylene copolymer, propylene-1-butene copolymer, and mixtures thereof; Polymers crosslinking them; A blend comprising polyisobutene; Combinations of these and the like can be used. Specifically, polypropylene, polyethylene, propylene-ethylene copolymer, and combinations thereof can be used.
구체예에서, 상기 폴리올레핀 수지는 GPC(gel permeation chromatography)로 측정한 중량평균분자량(Mw)이 약 10,000 내지 약 400,000 g/mol, 예를 들면, 약 15,000 내지 약 350,000 g/mol일 수 있다. 상기 범위에서 열가소성 수지 조성물의 기계적 강도, 성형 가공성 등이 우수할 수 있고, 유전율을 낮출 수 있다.In embodiments, the polyolefin resin may have a weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) of about 10,000 to about 400,000 g/mol, for example, about 15,000 to about 350,000 g/mol. The mechanical strength, molding processability, etc. of the thermoplastic resin composition in the above range may be excellent, and the dielectric constant may be lowered.
구체예에서, 상기 폴리올레핀 수지는 상기 폴리에스테르 수지 약 100 중량부에 대하여, 약 15 내지 약 50 중량부, 예를 들면 약 20 내지 약 45 중량부, 구체적으로 약 25 내지 약 40 중량부로 포함될 수 있다. 상기 폴리올레핀 수지의 함량이 상기 폴리에스테르 수지 약 100 중량부에 대하여, 약 15 중량부 미만일 경우, 열가소성 수지 조성물의 유전율이 상승할 우려가 있고, 약 50 중량부를 초과할 경우, 열가소성 수지 조성물의 내충격성, 강성, 금속 접합성 등이 저하될 우려가 있다.In an embodiment, the polyolefin resin may be included in an amount of about 15 to about 50 parts by weight, for example, about 20 to about 45 parts by weight, specifically about 25 to about 40 parts by weight with respect to about 100 parts by weight of the polyester resin . When the content of the polyolefin resin is less than about 15 parts by weight with respect to about 100 parts by weight of the polyester resin, the dielectric constant of the thermoplastic resin composition may increase, and when it exceeds about 50 parts by weight, impact resistance of the thermoplastic resin composition , Stiffness, metal bonding properties, etc. may be deteriorated.
(C) 유리 섬유(C) fiberglass
본 발명의 유리 섬유는 열가소성 수지 조성물의 강성 등의 기계적 물성을 향상시킬 수 있는 것으로서, 통상의 열가소성 수지 조성물에 사용되는 유리 섬유를 사용할 수 있다.The glass fiber of the present invention is capable of improving mechanical properties such as rigidity of the thermoplastic resin composition, and glass fibers used in conventional thermoplastic resin compositions can be used.
구체예에서, 상기 유리 섬유는 섬유 형태일 수 있고, 원형, 타원형, 직사각형 등의 다양한 형상의 단면을 가질 수 있다. 예를 들면, 원형 및/또는 직사각형 단면의 섬유형 유리 섬유를 사용하는 것이 기계적 물성 측면에서 바람직할 수 있다.In an embodiment, the glass fiber may be in the form of a fiber, it may have a cross-section of various shapes such as circular, oval, rectangular. For example, it may be desirable in terms of mechanical properties to use fibrous glass fibers of circular and/or rectangular cross-section.
구체예에서, 상기 원형 단면의 유리 섬유는 단면 직경이 약 5 내지 약 20 ㎛, 가공 전 길이가 약 2 내지 약 20 mm일 수 있고, 상기 직사각형 단면의 유리 섬유는 단면의 종횡비(단면의 장경/단면의 단경)가 약 1.5 내지 약 10이고, 단경이 약 2 내지 약 10 ㎛일 수 있고, 가공 전 길이가 약 2 내지 약 20 mm일 수 있다. 상기 범위에서 열가소성 수지 조성물의 강성, 가공성 등이 향상될 수 있다.In an embodiment, the glass fiber of the circular cross section may have a cross section diameter of about 5 to about 20 μm and a length of about 2 to about 20 mm before processing, wherein the glass fiber of the rectangular cross section has an aspect ratio of the cross section (long diameter of the cross section/ The short diameter of the cross section) may be about 1.5 to about 10, the short diameter may be about 2 to about 10 μm, and the length before processing may be about 2 to about 20 mm. In the above range, the stiffness and processability of the thermoplastic resin composition may be improved.
구체예에서, 상기 유리 섬유는 통상의 표면 처리제로 처리된 것일 수 있다.In an embodiment, the glass fiber may be treated with a conventional surface treatment agent.
구체예에서, 상기 유리 섬유는 상기 폴리에스테르 수지 약 100 중량부에 대하여, 약 30 내지 약 150 중량부, 예를 들면 약 35 내지 약 130 중량부, 구체적으로 약 40 내지 약 100 중량부로 포함될 수 있다. 상기 유리 섬유의 함량이 상기 폴리에스테르 수지 약 100 중량부에 대하여, 약 30 중량부 미만일 경우, 열가소성 수지 조성물의 강성, 내충격성 등이 저하될 우려가 있고, 약 150 중량부를 초과할 경우, 열가소성 수지 조성물의 가공성, 외관 특성 등이 저하될 우려가 있다.In an embodiment, the glass fiber may be included in an amount of about 30 to about 150 parts by weight, for example, about 35 to about 130 parts by weight, specifically about 40 to about 100 parts by weight based on about 100 parts by weight of the polyester resin. . When the content of the glass fiber is less than about 30 parts by weight with respect to about 100 parts by weight of the polyester resin, there is a fear that the stiffness, impact resistance, etc. of the thermoplastic resin composition is lowered, and when it exceeds about 150 parts by weight, the thermoplastic resin There is a possibility that the workability, appearance characteristics, and the like of the composition are lowered.
(D) 변성 올레핀계 공중합체(D) Modified olefin copolymer
본 발명의 변성 올레핀계 공중합체는 열가소성 수지 조성물의 금속 접합성 등의 저하 없이, 내충격성, 강성 등을 향상시키고, 유전율을 낮출 수 있는 것으로서, (D1) 에폭시 변성 올레핀계 공중합체 및 (D2) 말레산 무수물 변성 올레핀계 공중합체를 포함한다.The modified olefin-based copolymer of the present invention is capable of improving impact resistance, stiffness, and the like, and lowering the dielectric constant without deteriorating the metal bonding property of the thermoplastic resin composition, (D1) epoxy-modified olefin-based copolymer and (D2) male Acid anhydride-modified olefin-based copolymers.
(D1) 에폭시 변성 올레핀계 공중합체(D1) Epoxy-modified olefin-based copolymer
본 발명의 일 구체예에 따른 에폭시 변성 올레핀계 공중합체는 반응성 기능기인 에폭시 화합물을 올레핀계 공중합체에 공중합한 반응형 올레핀계 공중합체로서, 말레산 무수물 변성 올레핀계 공중합체와 함께 적용되어 열가소성 수지 조성물의 내충격성, 강성 등을 향상시킬 수 있는 것이다.The epoxy-modified olefin-based copolymer according to an embodiment of the present invention is a reactive olefin-based copolymer obtained by copolymerizing an epoxy compound, which is a reactive functional group, with an olefin-based copolymer, and is applied together with a maleic anhydride-modified olefin-based copolymer to provide a thermoplastic resin. It is possible to improve the impact resistance and rigidity of the composition.
구체예에서, 상기 에폭시 화합물로는 글리시딜 (메타)아크릴레이트, 알릴글리시딜에테르, 2-메틸알릴글리시딜에테르, 이들의 혼합물 등을 포함할 수 있다. In an embodiment, the epoxy compound may include glycidyl (meth)acrylate, allylglycidyl ether, 2-methylallylglycidyl ether, mixtures thereof, and the like.
구체예에서, 상기 에폭시 변성 올레핀계 공중합체는 알킬렌 단량체와 알킬 (메타)아크릴레이트 단량체가 공중합된 올레핀계 공중합체에 상기 에폭시 화합물을 공중합한 것일 수 있다. 상기 알킬렌 단량체로는 탄소수 2 내지 10의 알킬렌을 사용할 수 있으며, 예를 들면, 에틸렌, 프로필렌, 이소프로필렌, 부틸렌, 이소부틸렌, 옥텐, 이들의 조합 등을 사용할 수 있다. 상기 알킬 (메타)아크릴레이트 단량체로는 탄소수 1 내지 8의 알킬 (메타)아크릴레이트를 사용할 수 있으며, 예를 들면, 메틸 아크릴레이트, 에틸 아크릴레이트, n-프로필 아크릴레이트, n-부틸 아크릴레이트, 2-에틸헥실 아크릴레이트, 메틸 메타크릴레이트, 에틸 메타크릴레이트, n-프로필 메타크릴레이트, n-부틸 메타크릴레이트, 2-에틸헥실 메타크릴레이트, 이들의 조합 등을 사용할 수 있다.In an embodiment, the epoxy-modified olefin-based copolymer may be a copolymer of the epoxy compound to an olefin-based copolymer in which an alkylene monomer and an alkyl (meth)acrylate monomer are copolymerized. As the alkylene monomer, alkylene having 2 to 10 carbon atoms may be used, for example, ethylene, propylene, isopropylene, butylene, isobutylene, octene, combinations thereof, and the like. As the alkyl (meth)acrylate monomer, an alkyl (meth)acrylate having 1 to 8 carbon atoms may be used, for example, methyl acrylate, ethyl acrylate, n-propyl acrylate, n-butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, n-butyl methacrylate, 2-ethylhexyl methacrylate, combinations thereof, and the like can be used.
구체예에서, 상기 에폭시 변성 올레핀계 공중합체는 글리시딜 (메타)아크릴레이트 변성 에틸렌-부틸 아크릴레이트 공중합체(glycidyl (meth)acrylate modified ethylene-butyl acrylate copolymer)를 포함할 수 있다.In an embodiment, the epoxy-modified olefin-based copolymer may include a glycidyl (meth)acrylate-modified ethylene-butyl acrylate copolymer (glycidyl (meth)acrylate modified ethylene-butyl acrylate copolymer).
구체예에서, 상기 에폭시 변성 올레핀계 공중합체는 ASTM D1238에 의거하여, 190℃, 2.16 kg 조건으로 측정한 유동흐름지수(Melt-flow index)가 약 1 내지 약 50 g/10분, 예를 들면 약 2 내지 약 25 g/10분일 수 있다.In an embodiment, the epoxy-modified olefin-based copolymer has a flow-flow index (Melt-flow index) measured in accordance with ASTM D1238, 190°C, 2.16 kg condition, from about 1 to about 50 g/10 min, for example About 2 to about 25 g/10 minutes.
(D2) 말레산 무수물 변성 올레핀계 공중합체(D2) Maleic anhydride modified olefin copolymer
본 발명의 일 구체예에 따른 말레산 무수물(maleic anhydride) 변성 올레핀계 공중합체는 반응성 기능기인 말레산 무수물을 올레핀계 공중합체에 그라프트 공중합한 반응형 올레핀계 공중합체로서, 에폭시 변성 올레핀계 공중합체와 함께 적용되어 열가소성 수지 조성물의 내충격성, 내화학성 등을 향상시킬 수 있는 것이다.Maleic anhydride-modified olefin-based copolymer according to an embodiment of the present invention is a reactive olefin-based copolymer obtained by graft copolymerizing maleic anhydride as a reactive functional group with an olefin-based copolymer, and epoxy-modified olefin-based copolymer It is applied together with the coalescence to improve the impact resistance and chemical resistance of the thermoplastic resin composition.
구체예에서, 상기 말레산 무수물 변성 올레핀계 공중합체는 2종 이상의 알킬렌 단량체가 공중합된 올레핀계 공중합체에 말레산 무수물을 그라프트 공중합한 것일 수 있다. 상기 알킬렌 단량체로는 탄소수 2 내지 10의 알킬렌을 사용할 수 있으며, 예를 들면, 에틸렌, 프로필렌, 이소프로필렌, 부틸렌, 이소부틸렌, 옥텐, 이들의 조합 등을 사용할 수 있다.In an embodiment, the maleic anhydride-modified olefin-based copolymer may be a graft copolymerization of maleic anhydride to an olefin-based copolymer in which two or more alkylene monomers are copolymerized. As the alkylene monomer, alkylene having 2 to 10 carbon atoms may be used, for example, ethylene, propylene, isopropylene, butylene, isobutylene, octene, combinations thereof, and the like.
구체예에서, 상기 말레산 무수물 변성 올레핀계 공중합체는 알킬렌-α-올레핀 공중합체에 말레산 무수물을 그라프트 공중합한 말레산 무수물 변성 에틸렌-α-올레핀 공중합체를 포함할 수 있다.In an embodiment, the maleic anhydride-modified olefin-based copolymer may include maleic anhydride-modified ethylene-α-olefin copolymer obtained by graft copolymerizing maleic anhydride with an alkylene-α-olefin copolymer.
구체예에서, 상기 말레산 무수물 변성 올레핀계 공중합체는 말레산 무수물 변성 에틸렌-부텐 공중합체(maleic anhydride modified ethylene-butene copolymer)를 포함할 수 있다.In an embodiment, the maleic anhydride modified olefin-based copolymer may include maleic anhydride modified ethylene-butene copolymer.
구체예에서, 상기 말레산 무수물 변성 올레핀계 공중합체는 ASTM D1238에 의거하여, 190℃, 2.16 kg 조건으로 측정한 유동흐름지수(Melt-flow index)가 약 0.5 내지 약 20 g/10분, 예를 들면 약 1 내지 약 10 g/10분일 수 있다.In an embodiment, the maleic anhydride-modified olefin-based copolymer has a flow-flow index (Melt-flow index) of about 0.5 to about 20 g/10 min, measured under conditions of 190° C. and 2.16 kg, according to ASTM D1238. For example, it may be about 1 to about 10 g/10 minutes.
구체예에서, 상기 변성 올레핀계 공중합체는 상기 폴리에스테르 수지 약 100 중량부에 대하여, 약 10 내지 약 40 중량부, 예를 들면 약 15 내지 약 35 중량부, 구체적으로 약 20 내지 약 30 중량부로 포함될 수 있다. 상기 변성 올레핀계 공중합체의 함량이 상기 폴리에스테르 수지 약 100 중량부에 대하여, 약 10 중량부 미만일 경우, 열가소성 수지 조성물의 내충격성, 강성, 금속 접합성 등이 저하될 우려가 있고, 약 40 중량부를 초과할 경우, 열가소성 수지 조성물의 가공성, 외관 특성 등이 저하될 우려가 있다.In embodiments, the modified olefin-based copolymer is about 10 to about 40 parts by weight, for example about 15 to about 35 parts by weight, specifically about 20 to about 30 parts by weight, based on about 100 parts by weight of the polyester resin Can be included. When the content of the modified olefin-based copolymer is less than about 10 parts by weight with respect to about 100 parts by weight of the polyester resin, there is a fear that the impact resistance, stiffness, metal bonding properties, etc. of the thermoplastic resin composition may decrease, and about 40 parts by weight When exceeded, there is a concern that the processability, appearance characteristics, and the like of the thermoplastic resin composition may be deteriorated.
구체예에서, 상기 에폭시 변성 올레핀계 공중합체(D1) 및 상기 말레산 무수물 변성 올레핀계 공중합체(D2)의 중량비(D1:D2)는 약 1 : 0.3 내지 약 1 : 3, 예를 들면 약 1 : 0.5 내지 약 1 : 2, 구체적으로 약 1 : 0.5 내지 약 1 : 1.5일 수 있다. 상기 중량비가 약 1 : 0.3 미만이거나, 약 1 : 3 초과일 경우, 열가소성 수지 조성물의 내충격성, 강성, 금속 접합성 등이 저하될 우려가 있다.In an embodiment, the weight ratio (D1:D2) of the epoxy-modified olefin-based copolymer (D1) and the maleic anhydride-modified olefin-based copolymer (D2) is about 1:0.3 to about 1:3, for example about 1 : 0.5 to about 1: 2, specifically about 1: 0.5 to about 1: 1.5. When the weight ratio is less than about 1: 0.3 or more than about 1: 3, there is a fear that the impact resistance, stiffness, and metal bonding properties of the thermoplastic resin composition are lowered.
구체예에서, 상기 유리 섬유 및 변성 올레핀계 공중합체의 중량비(C:D)는 약 2 : 1 내지 약 4 : 1일 수 있다. 상기 범위에서, 열가소성 수지 조성물의 내충격성, 강성 등이 더 우수할 수 있다.In an embodiment, the weight ratio (C:D) of the glass fiber and the modified olefin-based copolymer may be about 2:1 to about 4:1. In the above range, impact resistance, rigidity, and the like of the thermoplastic resin composition may be more excellent.
본 발명의 일 구체예에 따른 열가소성 수지 조성물은 통상의 열가소성 수지 조성물에 포함되는 첨가제를 더욱 포함할 수 있다. 상기 첨가제로는 난연제, 산화 방지제, 적하 방지제, 활제, 이형제, 핵제, 대전방지제, 안정제, 안료, 염료, 이들의 혼합물 등을 예시할 수 있으나, 이에 제한되지 않는다. 상기 첨가제 사용 시, 그 함량은 상기 폴리에스테르 수지 약 100 중량부에 대하여, 약 0.001 내지 약 40 중량부, 예를 들면 약 0.1 내지 약 10 중량부일 수 있다.The thermoplastic resin composition according to an embodiment of the present invention may further include an additive included in a conventional thermoplastic resin composition. The additives may include, but are not limited to, flame retardants, antioxidants, anti-dropping agents, lubricants, release agents, nucleating agents, antistatic agents, stabilizers, pigments, dyes, mixtures thereof, and the like. When using the additive, the content may be about 0.001 to about 40 parts by weight, for example, about 0.1 to about 10 parts by weight with respect to about 100 parts by weight of the polyester resin.
본 발명의 일 구체예에 따른 열가소성 수지 조성물은 상기 구성 성분을 혼합하고, 통상의 이축 압출기를 사용하여, 약 200 내지 약 280℃, 예를 들면 약 220 내지 약 250℃에서 용융 압출한 펠렛 형태일 수 있다.The thermoplastic resin composition according to one embodiment of the present invention is a pellet form in which the above components are mixed and melt-extruded at about 200 to about 280°C, for example, about 220 to about 250°C, using a conventional twin-screw extruder. Can be.
구체예에서, 상기 열가소성 수지 조성물은 ISO 19095에 의거하여 측정한 금속 접합력이 약 20 내지 약 50 MPa, 예를 들면 약 25 내지 약 35 MPa일 수 있다.In an embodiment, the thermoplastic resin composition may have a metal bonding force measured according to ISO 19095 of about 20 to about 50 MPa, for example, about 25 to about 35 MPa.
구체예에서, 상기 열가소성 수지 조성물은 ASTM D638에 의거하여, 5 mm/min 조건에서 측정한 3.2 mm 두께 시편의 인장강도가 약 1,000 내지 약 2,000 kgf/cm2, 예를 들면 약 1,100 내지 약 1,700 kgf/cm2일 수 있다.In an embodiment, the thermoplastic resin composition according to ASTM D638, tensile strength of a specimen having a thickness of 3.2 mm measured at a condition of 5 mm/min is about 1,000 to about 2,000 kgf/cm 2 , for example, about 1,100 to about 1,700 kgf /cm 2 .
구체예에서, 상기 열가소성 수지 조성물은 ASTM D256에 의거하여 측정한 두께 1/8" 시편의 노치 아이조드 충격강도가 약 10 내지 약 30 kgf·cm/cm, 예를 들면 약 12 내지 약 20 kgf·cm/cm일 수 있다.In an embodiment, the thermoplastic resin composition has a notched Izod impact strength of a thickness 1/8" specimen measured according to ASTM D256 of about 10 to about 30 kgfcm/cm, for example, about 12 to about 20 kgfcm It can be /cm.
구체예에서, 상기 열가소성 수지 조성물은 IEC 60250에 의거하여, 3.1 GHz에서 측정한 2.5 mm × 50 mm × 90 mm 크기 시편의 유전율이 약 3.8 이하, 예를 들면 약 2.9 내지 약 3.6일 수 있다.In an embodiment, the thermoplastic resin composition may have a dielectric constant of 2.5 mm×50 mm×90 mm sized specimen measured at 3.1 GHz, based on IEC 60250, of about 3.8 or less, for example, about 2.9 to about 3.6.
본 발명에 따른 성형품은 상기 열가소성 수지 조성물로부터 형성된다. 상기 열가소성 수지 조성물은 펠렛 형태로 제조될 수 있으며, 제조된 펠렛은 사출성형, 압출성형, 진공성형, 캐스팅성형 등의 다양한 성형방법을 통해 다양한 성형품(제품)으로 제조될 수 있다. 이러한 성형방법은 본 발명이 속하는 분야의 통상의 지식을 가진 자에 의해 잘 알려져 있다. 상기 성형품은 금속 접합성, 강성, 내충격성 등이 우수하고, 유전율이 낮아, 전기 전자 제품의 하우징, 스마트폰 등 휴대용 기기의 금속 접합 소재 등으로 유용하다.The molded article according to the present invention is formed from the thermoplastic resin composition. The thermoplastic resin composition may be manufactured in a pellet form, and the manufactured pellet may be manufactured into various molded products (products) through various molding methods such as injection molding, extrusion molding, vacuum molding, and casting molding. Such molding methods are well known by those skilled in the art to which this invention pertains. The molded article is excellent in metal bonding property, rigidity, impact resistance, etc., and has a low dielectric constant, and is useful as a metal bonding material for portable devices such as housings for electric and electronic products and smartphones.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명하고자 하나, 이러한 실시예들은 단지 설명의 목적을 위한 것으로, 본 발명을 제한하는 것으로 해석되어서는 안 된다.Hereinafter, the present invention will be described in more detail through examples, but these examples are for the purpose of description only and should not be construed as limiting the invention.
실시예Example
이하, 실시예 및 비교예에서 사용된 각 성분의 사양은 다음과 같다.Hereinafter, specifications of each component used in Examples and Comparative Examples are as follows.
(A) 폴리에스테르 수지(A) Polyester resin
25℃에서 o-클로로 페놀 용매를 이용하여 측정한 고유점도[η]가 1.3 dl/g인 폴리부틸렌 테레프탈레이트(PBT, 제조사: China National BlueStar)를 사용하였다.Polybutylene terephthalate (PBT, manufacturer: China National BlueStar) having an intrinsic viscosity [η] of 1.3 dl/g measured using an o-chloro phenol solvent at 25°C was used.
(B) 폴리올레핀 수지(B) Polyolefin resin
중량평균분자량(Mw)이 248,600 g/mol인 폴리프로필렌 수지(제조사: 롯데케미칼)를 사용하였다.A polypropylene resin (manufacturer: Lotte Chemical) having a weight average molecular weight (Mw) of 248,600 g/mol was used.
(C) 유리 섬유(C) fiberglass
단경이 7 ㎛, 단면의 종횡비가 4이고, 가공 전 길이가 3 mm인 직사각형 단면의 유리 섬유(제조사: Nitto Boseki)를 사용하였다.A glass fiber (manufacturer: Nitto Boseki) of a rectangular cross section having a short diameter of 7 µm, an aspect ratio of 4 in cross section, and a length of 3 mm before processing was used.
(D) 변성 올레핀계 공중합체(D) Modified olefin copolymer
(D1) 에폭시 변성 올레핀계 공중합체(D1) Epoxy-modified olefin-based copolymer
글리시딜 메타크릴레이트 변성 에틸렌-부틸 아크릴레이트 공중합체(제조사: DuPont, 제품명: Elvaroy PTW)를 사용하였다.Glycidyl methacrylate modified ethylene-butyl acrylate copolymer (manufacturer: DuPont, product name: Elvaroy PTW) was used.
(D2) 말레산 무수물 변성 올레핀계 공중합체(D2) Maleic anhydride modified olefin copolymer
말레산 무수물 변성 에틸렌-부텐 공중합체(제조사: Mitsui Chemicals, 제품명: Tafmer A6040)를 사용하였다.A maleic anhydride-modified ethylene-butene copolymer (manufacturer: Mitsui Chemicals, product name: Tafmer A6040) was used.
(D3) 변성 올레핀계 공중합체(D3) Modified olefin-based copolymer
에틸렌-메틸 아크릴레이트 공중합체(제조사: DuPont, 제품명: Elvaroy AC 1224)를 사용하였다.Ethylene-methyl acrylate copolymer (manufacturer: DuPont, product name: Elvaroy AC 1224) was used.
실시예 1 내지 4 및 비교예 1 내지 7Examples 1 to 4 and Comparative Examples 1 to 7
상기 각 구성 성분을 하기 표 1 및 2에 기재된 바와 같은 함량으로 첨가한 후, 260℃에서 압출하여 펠렛을 제조하였다. 압출은 L/D=44, 직경 45 mm인 이축 압출기를 사용하였으며, 제조된 펠렛은 80℃에서 4시간 이상 건조 후, 6 oz 사출기(성형 온도 270℃, 금형 온도: 120℃)에서 사출 성형하여 시편을 제조하였다. 제조된 시편에 대하여 하기의 방법으로 물성을 평가하고, 그 결과를 하기 표 1 및 2에 나타내었다.After adding each component to the contents as described in Tables 1 and 2, pellets were prepared by extruding at 260°C. Extrusion was performed using a twin-screw extruder with a L/D=44 and a diameter of 45 mm, and the prepared pellets were dried at 80°C for 4 hours or more, followed by injection molding in a 6 oz injection machine (molding temperature 270°C, mold temperature: 120°C). Specimens were prepared. The physical properties of the prepared specimens were evaluated in the following manner, and the results are shown in Tables 1 and 2 below.
물성 측정 방법Method for measuring properties
(1) 금속 접합력(단위: MPa): ISO 19095에 의거하여, 금속 시편과 열가소성 수지 조성물 시편을 접합한 후 접합강도를 측정하였다. 여기서, 사용한 금속 시편은 수지 조성물 시편과 접합이 용이하도록 Geo Nation社의 TRI 표면처리가 되어있는 알루미늄 시편을 사용하였다. 또한, 사용된 금속 및 열가소성 수지 조성물 시편은 1.2 cm × 4 cm × 0.3 cm 크기이고, 1.2 cm × 0.3 cm 단면을 서로 붙여서 접합강도를 측정하였다.(1) Metal bonding strength (unit: MPa): According to ISO 19095, the bonding strength was measured after bonding the metal specimen and the thermoplastic resin composition specimen. Here, the metal specimen used was an aluminum specimen with TRI surface treatment of Geo Nation Co. to facilitate bonding with the resin composition specimen. In addition, the metal and thermoplastic resin composition specimens used were 1.2 cm × 4 cm × 0.3 cm in size, and 1.2 cm × 0.3 cm cross-sections were attached to each other to measure bonding strength.
(2) 인장강도(단위: kgf/cm2): ASTM D638에 의거하여, 5 mm/min 조건에서 3.2 mm 두께 시편의 인장강도(TS)를 측정하였다.(2) Tensile strength (unit: kgf/cm 2 ): According to ASTM D638, tensile strength (TS) of a 3.2 mm thick specimen under 5 mm/min was measured.
(3) 굴곡탄성률(단위: kgf/cm2): ASTM D790에 의거하여, 2.8 mm/min의 속도로 6.4 mm 두께 시편의 굴곡탄성률(FM)을 측정하였다.(3) Flexural modulus (unit: kgf/cm2): According to ASTM D790, flexural modulus (FM) of a 6.4 mm thick specimen was measured at a rate of 2.8 mm/min.
(4) 노치 아이조드 충격강도(단위: kgf·cm/cm): ASTM D256에 의거하여, 두께 1/8" 시편의 노치 아이조드 충격강도를 측정하였다.(4) Notched Izod Impact Strength (Unit: kgf·cm/cm): Notched Izod impact strength of a 1/8" thick specimen was measured according to ASTM D256.
(5) 유전율: IEC 60250에 의거하여, 3.1 GHz에서 2.5 mm × 50 mm × 90 mm 크기 시편의 유전율을 측정하였다.(5) Dielectric constant: According to IEC 60250, the dielectric constant of a 2.5 mm × 50 mm × 90 mm size specimen at 3.1 GHz was measured.
실시예Example
1One 22 33 44
(A) (중량부)(A) (parts by weight) 100100 100100 100100 100100
(B) (중량부)(B) (parts by weight) 4040 3333 2525 2525
(C) (중량부)(C) (parts by weight) 4040 6767 100100 100100
(D1) (중량부)(D1) (parts by weight) 1010 1111 12.512.5 12.512.5
(D2) (중량부)(D2) (parts by weight) 1010 1111 12.512.5 18.818.8
(D3) (중량부)(D3) (parts by weight) -- -- -- --
금속 접합력Metal bonding power 2929 3030 3030 3131
인장강도The tensile strength 11501150 13801380 15101510 16001600
굴곡탄성률Flexural modulus 7700077000 9990099900 122000122000 1200012000
노치 아이조드 충격강도Notched Izod Impact Strength 13.513.5 14.014.0 14.214.2 14.514.5
유전율permittivity 3.13.1 3.33.3 3.53.5 3.53.5
비교예Comparative example
1One 22 33 44 55 66 77
(A) (중량부)(A) (parts by weight) 100100 100100 100100 100100 100100 100100 100100
(B) (중량부)(B) (parts by weight) -- 3333 3333 3333 3333 3333 3333
(C) (중량부)(C) (parts by weight) 6767 6767 6767 6767 6767 6767 6767
(D1) (중량부)(D1) (parts by weight) 1111 2222 -- 1717 55 -- 1111
(D2) (중량부)(D2) (parts by weight) 1111 -- 2222 55 1717 1111 --
(D3) (중량부)(D3) (parts by weight) -- -- -- -- -- 1111 1111
금속 접합력Metal bonding power 2323 1818 1212 1919 1818 1111 1616
인장강도The tensile strength 13301330 12101210 850850 11801180 940940 970970 12901290
굴곡탄성률Flexural modulus 9940099400 9540095400 7570075700 8480084800 9100091000 8100081000 9430094300
노치 아이조드 충격강도Notched Izod Impact Strength 12.312.3 13.113.1 7.37.3 12.812.8 13.013.0 7.87.8 10.910.9
유전율permittivity 4.04.0 3.53.5 3.43.4 3.53.5 3.53.5 3.43.4 3.83.8
상기 결과로부터, 본 발명의 열가소성 수지 조성물은 금속 접합성(금속 접합력), 강성(인장강도, 굴곡탄성률), 내충격성(노치 아이조드 충격강도) 등이 우수하고, 유전율이 3.8 이하임을 알 수 있다.From the above results, it can be seen that the thermoplastic resin composition of the present invention has excellent metal bonding properties (metal bonding strength), rigidity (tensile strength, flexural modulus), impact resistance (notched Izod impact strength), and dielectric constant of 3.8 or less.
반면, 폴리올레핀 수지를 사용하지 않은 비교예 1의 경우, 유전율이 높아짐을 알 수 있고, 변성 올레핀계 공중합체를 1종만 사용하거나, 본 발명의 중량비 범위를 벗어나도록 적용할 경우(비교예 2, 3, 4 및 5), 금속 접합성 등이 저하되었음을 알 수 있고, 특히, 말레산 무수물 변성 올레핀계 공중합체 (D2)만 적용할 경우(비교예 3), 금속 접합성 외에도 강성, 내충격성 등이 저하되었음을 알 수 있다. 본 발명의 에폭시 변성 올레핀계 공중합체 (D1) 대신에 변성 올레핀계 공중합체 (D3)를 적용할 경우(비교예 6), 금속 접합력, 강성, 내충격성, 등이 저하되었음을 알 수 있고, 본 발명의 말레산 무수물 변성 올레핀계 공중합체 (D2) 대신에 변성 올레핀계 공중합체 (D3)를 적용할 경우(비교예 7), 금속 접합력 등이 저하되고, 유전율이 상승하였음을 알 수 있다.On the other hand, in the case of Comparative Example 1 without using a polyolefin resin, it can be seen that the dielectric constant is high, and only one type of modified olefin-based copolymer is used, or when applied outside the weight ratio range of the present invention (Comparative Examples 2 and 3) , 4 and 5), it can be seen that the metal bonding property is lowered, and in particular, when only maleic anhydride modified olefin copolymer (D2) is applied (Comparative Example 3), in addition to the metal bonding property, stiffness, impact resistance, etc. are lowered. Able to know. When applying the modified olefin-based copolymer (D3) instead of the epoxy-modified olefin-based copolymer (D1) of the present invention (Comparative Example 6), it can be seen that the metal bonding strength, rigidity, impact resistance, etc. were lowered, and the present invention When the modified olefin-based copolymer (D3) was applied instead of the maleic anhydride-modified olefin-based copolymer (D2) (Comparative Example 7), it was found that the metal bonding strength and the like were lowered and the dielectric constant was increased.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily carried out by those skilled in the art, and all such modifications or changes can be considered to be included in the scope of the present invention.

Claims (14)

  1. 폴리에스테르 수지 약 100 중량부;About 100 parts by weight of a polyester resin;
    폴리올레핀 수지 약 15 내지 약 50 중량부;About 15 to about 50 parts by weight of a polyolefin resin;
    유리 섬유 약 30 내지 약 150 중량부; 및About 30 to about 150 parts by weight of glass fiber; And
    변성 올레핀계 공중합체 약 10 내지 약 40 중량부를 포함하며,Modified olefin-based copolymer containing about 10 to about 40 parts by weight,
    상기 변성 올레핀계 공중합체는 에폭시 변성 올레핀계 공중합체 및 말레산 무수물 변성 올레핀계 공중합체를 포함하고, 상기 에폭시 변성 올레핀계 공중합체 및 상기 말레산 무수물 변성 올레핀계 공중합체의 중량비가 약 1 : 0.3 내지 약 1 : 3인 것을 특징으로 하는 열가소성 수지 조성물.The modified olefin-based copolymer includes an epoxy-modified olefin-based copolymer and a maleic anhydride-modified olefin-based copolymer, and the weight ratio of the epoxy-modified olefin-based copolymer and the maleic anhydride-modified olefin-based copolymer is about 1: 0.3. To about 1: 3, characterized in that the thermoplastic resin composition.
  2. 제1항에 있어서, 상기 폴리에스테르 수지는 폴리에틸렌 테레프탈레이트, 폴리부틸렌 테레프탈레이트, 폴리에틸렌 나프탈레이트, 폴리트리메틸렌 테레프탈레이트 및 폴리시클로헥실렌디메틸렌 테레프탈레이트 중 1종 이상을 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The method of claim 1, wherein the polyester resin is polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polytrimethylene terephthalate and polycyclohexylene dimethylene terephthalate, characterized in that it comprises at least one of Thermoplastic resin composition.
  3. 제1항에 있어서, 상기 폴리에스테르 수지는 폴리부틸렌 테레프탈레이트인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the polyester resin is polybutylene terephthalate.
  4. 제1항에 있어서, 상기 폴리올레핀 수지는 폴리프로필렌, 폴리에틸렌, 프로필렌-에틸렌 공중합체 중 1종 이상을 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The method of claim 1, wherein the polyolefin resin is a thermoplastic resin composition comprising at least one of polypropylene, polyethylene, propylene-ethylene copolymer.
  5. 제1항에 있어서, 상기 에폭시 변성 올레핀계 공중합체는 알킬렌 단량체와 알킬 (메타)아크릴레이트 단량체가 공중합된 올레핀계 공중합체에 에폭시 화합물을 공중합한 에폭시 변성 알킬렌-알킬 (메타)아크릴레이트 공중합체를 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The epoxy-modified olefin-based copolymer of claim 1, wherein the epoxy-modified olefin-based copolymer is an epoxy-modified alkylene-alkyl (meth)acrylate copolymerized with an olefin-based copolymer of an alkylene monomer and an alkyl (meth)acrylate monomer. A thermoplastic resin composition comprising a coalescence.
  6. 제5항에 있어서, 상기 에폭시 화합물은 글리시딜 (메타)아크릴레이트, 알릴글리시딜에테르, 및 2-메틸알릴글리시딜에테르 중 1종 이상을 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The epoxy resin composition of claim 5, wherein the epoxy compound comprises at least one of glycidyl (meth)acrylate, allyl glycidyl ether, and 2-methylallyl glycidyl ether.
  7. 제1항에 있어서, 상기 에폭시 변성 올레핀계 공중합체는 글리시딜 (메타)아크릴레이트 변성 에틸렌-부틸 아크릴레이트 공중합체를 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the epoxy-modified olefin-based copolymer comprises a glycidyl (meth)acrylate-modified ethylene-butyl acrylate copolymer.
  8. 제1항에 있어서, 상기 말레산 무수물 변성 올레핀계 공중합체는 알킬렌-α-올레핀 공중합체에 말레산 무수물을 그라프트 공중합한 말레산 무수물 변성 알킬렌-α-올레핀 공중합체를 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The method of claim 1, wherein the maleic anhydride-modified olefin-based copolymer comprises a maleic anhydride-modified alkylene-α-olefin copolymer grafted with maleic anhydride to an alkylene-α-olefin copolymer. Thermoplastic resin composition.
  9. 제1항에 있어서, 상기 말레산 무수물 변성 올레핀계 공중합체는 말레산 무수물 변성 에틸렌-부텐 공중합체를 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition of claim 1, wherein the maleic anhydride-modified olefin-based copolymer comprises maleic anhydride-modified ethylene-butene copolymer.
  10. 제1항에 있어서, 상기 열가소성 수지 조성물은 ISO 19095에 의거하여 측정한 금속 접합력이 약 20 내지 약 50 MPa인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition of claim 1, wherein the thermoplastic resin composition has a metal bonding strength measured in accordance with ISO 19095 of about 20 to about 50 MPa.
  11. 제1항에 있어서, 상기 열가소성 수지 조성물은 ASTM D638에 의거하여, 5 mm/min 조건에서 측정한 3.2 mm 두께 시편의 인장강도가 약 1,000 내지 약 2,000 kgf/cm2인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the thermoplastic resin composition has a tensile strength of about 1,000 to about 2,000 kgf/cm 2 of a 3.2 mm thick specimen measured under a condition of 5 mm/min according to ASTM D638. .
  12. 제1항에 있어서, 상기 열가소성 수지 조성물은 ASTM D256에 의거하여 측정한 두께 1/8" 시편의 노치 아이조드 충격강도가 약 10 내지 약 30 kgf·cm/cm인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the thermoplastic resin composition has a notched Izod impact strength of about 10 to about 30 kgf·cm/cm of a thickness 1/8” specimen measured according to ASTM D256.
  13. 제1항에 있어서, 상기 열가소성 수지 조성물은 IEC 60250에 의거하여, 3.1 GHz에서 측정한 2.5 mm × 50 mm × 90 mm 크기 시편의 유전율이 약 3.8 이하인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1, wherein the thermoplastic resin composition has a dielectric constant of 2.5 mm × 50 mm × 90 mm sized specimen measured at 3.1 GHz of about 3.8 or less based on IEC 60250.
  14. 제1항 내지 제13항 중 어느 한 항에 따른 열가소성 수지 조성물로부터 형성되는 것을 특징으로 하는 성형품.A molded article formed from the thermoplastic resin composition according to any one of claims 1 to 13.
PCT/KR2019/014877 2018-11-29 2019-11-05 Thermoplastic resin composition and molded product prepared therefrom WO2020111551A1 (en)

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