WO2020106248A1 - A plate printing machine - Google Patents

A plate printing machine

Info

Publication number
WO2020106248A1
WO2020106248A1 PCT/TR2019/050735 TR2019050735W WO2020106248A1 WO 2020106248 A1 WO2020106248 A1 WO 2020106248A1 TR 2019050735 W TR2019050735 W TR 2019050735W WO 2020106248 A1 WO2020106248 A1 WO 2020106248A1
Authority
WO
WIPO (PCT)
Prior art keywords
plate
paint
panel
conveying
painting
Prior art date
Application number
PCT/TR2019/050735
Other languages
French (fr)
Inventor
Deniz GURBUZ
Original Assignee
Turkiye Sise Ve Cam Fabrikalari Anonim Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Turkiye Sise Ve Cam Fabrikalari Anonim Sirketi filed Critical Turkiye Sise Ve Cam Fabrikalari Anonim Sirketi
Publication of WO2020106248A1 publication Critical patent/WO2020106248A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • B41F15/16Printing tables
    • B41F15/18Supports for workpieces
    • B41F15/20Supports for workpieces with suction-operated elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • B41F15/10Machines for multicolour printing

Definitions

  • This invention relates to a plate printing machine which is used for the serial production of the plates, enables bidirectional motion of the plate during its conveyance and simultaneously enables to print a plurality of paint/pattern on the surface of the plate during the bidirectional motion.
  • a standard method is used.
  • a unique squeegee and the pattern carrier plate is used for each pattern and the printing process is carried out by means of a serigraphy method.
  • the squeegee prints the paint onto the pattern carrier plate. Then the plate comes underneath the silicone buffer. After the buffer transfers the paints on it from the plate with a printing technique, then it becomes ready for printing on the plate.
  • the silicone buffer transfers the paint to the plate which it received from the plate by means of printing.
  • This process is applied by means of each station independent from each other. Therefore only a single color can be printed in each station.
  • the plate which receives the paint is conveyed to the next station with a chain system.
  • a separate station is required to be operated for each different color/pattern and the buffer of each station is required to make printing on the plate.
  • the buffers to be used during printing are required to be positioned in a manner such that they are located exactly to the center of both the plate and the surface which may be subject to printing.
  • the patterns received by the silicon buffers thereon in all stations are required to be printed to the exact center of the product on which printing will be performed.
  • stations and silicone buffers as much as the number of colors to be printed are required, in order to bring the product under all stations, an established endless chain mechanism, pressurized air distributor with required vacuum and vacuum generators are required; due to this inefficient method, the product has the risk of not protecting its own location during the pressure of the silicone buffer. Since this process is repeated in a separate station for each different color, said risk increases. As a result of experiencing such situations, shifted pattern failure occurs and the product is required to be considered as wastage.
  • Another problem that occurs in the current applications is related to securing the glass product subject to printing before it enters into the printing machine. Before passing to the printing machine, the plates cannot be retained in a durable manner in high vacuum, thus together with the pressure applied by means of the silicone buffers; they can be broken or damaged.
  • the plate located on the plate printing machine for printing is secured by means of a vacuum system and its damage is prevented.
  • the motion mechanism of the plate printing machine included within the invention subject to application cannot be able to move in a continuous way but in a bidirectional manner.
  • the benefits differ due to aims for increasing the printing speed apart from making different color prints and decreasing the number of part holder mechanisms however it is also seen that the tables and the printing heads are activated by means of servo systems.
  • the paint panel conveying trolley, the printing mechanism and the plate conveying mechanism move at different axes in a bidirectional manner respectively.
  • the paint panels and the plate are moved at different axes in a controlled manner and when it is preferred they can be retained in a stable position.
  • a plurality of color/pattern can be carried by means of a single buffer and can press on the plate by means of the movement of the paint panel conveying trolley.
  • the aim of this invention is to provide a plate printing machine which decreases the contact of the silicone to the glass/ceramic product by means of the fact that the silicone buffer can be able to receive a plurality of pattern on it at once and prevents giving harm to the glass/ceramic product together with the decreased contact.
  • Another aim of this invention is to provide a plate printing machine which prevents shifting failure during the transfer of the patterns on the buffer by means of the fact that the silicone buffer can be able to receive a plurality of pattern on it at once.
  • Another aim of this invention is to provide a plate printing machine which decreases the production costs by means of receiving different patterns on one silicone.
  • Another aim of this invention is to provide a plate printing machine which prevents mechanical gap formation and damage due to the contact of the buffer on the plate as a result of the mechanical gap by means of enabling the plate on which color printing will be made to be stable by means of a low vacuum.
  • a printing machine which is realized for fulfilling the aim of this invention is defined in the first claim and the other dependent claims consists of the conveying body, the painting panel unit, the paint panel trolley, the painting station, the printing mechanism, the plate conveying trolley, the control unit, the plate receiving arm and the plate conveying line.
  • the plate which reaches to the plate conveying trolley from the plate conveying line is located on the support mould by means of the plate receiving arm.
  • different color/patterns are formed on the first paint conveying surface and the second paint conveying surface by means of the painting stations in a sequential position.
  • the painting stations simultaneously transfer color/pattems onto the first paint conveying surface and the second paint conveying surface.
  • the painting panel unit moves in a manner such that the first paint conveying surface is positioned underneath the printing mechanism. After the print applied onto the first paint conveying surface by means of the buffer, the color/pattern included on the first paint conveying surface is transferred onto the buffer surface. After the motion of the buffer is completed then the painting panel unit moves in a forward direction again on the panel movement axis in a manner such that the second paint conveying surface comes underneath the printing mechanism. After the color/patterns on the first paint conveying surface and the second paint conveying surface are transferred onto the buffer, then the paint panel unit returns to its starting position by means of moving in a reverse direction on the panel movement axis.
  • the buffer on which there are three different colors/patterns comes to the starting point by means of moving in an upward direction on the buffer movement axis.
  • the buffer applies pressure force on the plate in order to transfer the color/pattern onto the plate by means of moving in a downward direction on the buffer movement axis.
  • three different colors/patterns can be printed on the plate by using only a single printing mechanism.
  • Figure 1- is a perspective view of the plate printing mechanism with a single printing mechanism.
  • Figure 2- is a perspective view of the plate printing machine with double printing mechanism.
  • Figure 3- is a perspective view of the conveying body with the paint panel unit and the plate conveying.
  • Figure 4- is a perspective view of the painting panel unit.
  • Figure 5- is a perspective view of the painting station.
  • Figure 6- is a perspective view of the printing mechanism.
  • Figure 7- is a perspective view of the plate conveying trolley.
  • Figure 8- is a perspective view of the paint panel.
  • Figure 9- is a perspective view of the plate conveying trolley.
  • Figure 10- is a perspective view of the plate receiving arm.
  • Figure 11- is a perspective view of the plate conveying line.
  • a plate printing machine (1) which is used in printing a plurality of paint/pattem on the plate, enables bidirectional motion of the plate during printing process and enables printing a plurality of paint/pattern onto the plate simultaneously comprises the following; at least one painting panel unit (3) which comprises at least one first paint conveying surface (3.1), at least one second paint conveying surface (3.2) and at least one cleaning surface (3.3), carries the paint/pattern to be printed onto the plate on it, moves in a bidirectional manner on the panel movement axis
  • At least one painting station (5) which comprises at least one squeegee (5.1) and at least one paint chamber (5.2), is located on the panel movement axis (X) together with the painting panel unit (3), transfers said paint/pattem on the first paint conveying surface (3.1) and the second paint conveying surface
  • At least one printing mechanism (6) which comprises at least one buffer (6.2), is located on the buffer movement axis (Z) in a perpendicular manner to the painting panel unit (3), moves the buffer (6.2) to which it is connected on the buffer movement axis (Z) in a manner such that it presses on the painting panel unit (3), enables printing the paints/pattems within the painting panel unit (3) on the plate simultaneously by means of transferring onto the buffer
  • At least one plate conveying trolley (7) which comprises at least one support mould (7.1) that carries the plate in a stable manner of it by means of vacuum and at least one plate panel (7.2), moves the plates respectively that are loaded on it on the plate movement axis (Y) for printing in a manner such that each of them is brought underneath the printing mechanism (6), brings the plate to the first loading position again after the printing mechanism (6) makes print on the plate,
  • At least one control unit (8) which is adapted for enabling and controlling the movement of the paint panel conveying trolley (4), the printing mechanism (6) and the plate conveying trolley (7) within predetermined timing and in a sequential manner.
  • the plate printing machine (1) subject to application is used for printing paint or pattern on the products with glass or ceramic structure.
  • the plate printing machine (1) is used for printing a plurality of color/pattern on the plates manufactured from glass material.
  • the plate printing machine (1) is used for printing a plurality of paint/pattem on the plate.
  • the plate printing machine (1) enables the bidirectional movement of the plate during printing.
  • the plate printing machine (1) enables printing a plurality of paint/pattern on the plate simultaneously.
  • the plate printing machine (1) comprises the conveying body (2), the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6), the plate conveying trolley (7), the control unit (8), the plate receiving arm (9) and the plate conveying line (10).
  • the conveying body (2) included in one embodiment of the invention enables conveying the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6) and the plate conveying trolley (7).
  • the conveying body (2) enables the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6) and the plate conveying trolley (7) to be at a preferred height above the base.
  • the conveying body (2) holds the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6) and the plate conveying trolley (7) together.
  • the conveying body (2) enables connection of the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6) and the plate conveying trolley (7) with each other.
  • the conveying body (2) comprises the plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3).
  • the plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3) included within the conveying body (2) can be preferably in different geometrical forms.
  • the plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3) may be connected to each other in a modular manner or may be separated from each other.
  • the plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3) may be connected to each other preferably by means of a connection element.
  • the plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3) may be preferably separated from each other.
  • the plate conveying foot (2.1) included in the conveying body (2) enables to carry the plate conveying trolley (7).
  • the plate conveying foot (2.1) enables the connection between the plate conveying trolley (7) and the paint panel conveying trolley (4), the painting station (5) and the printing mechanism (6).
  • the plate conveying foot (2.1) enables the plate conveying trolley (7) to be at a preferred height above the base.
  • the paint conveying foot (2.2) included in the conveying body (2) enables to carry the painting station (5) by the paint panel conveying trolley (4).
  • the paint conveying foot (2.2) enables the connection of the paint panel conveying trolley (4) and the painting station (5) with the printing mechanism (6) and the plate conveying trolley (7).
  • the paint conveying foot (2.2) enables the paint panel conveying trolley (4) and the painting station (5) to be at a preferred height above the base.
  • the print conveying foot (2.3) included in the conveying body (2) enables to carry the printing mechanism (6).
  • the print conveying foot (2.3) enables the connection between the printing mechanism (6) and the paint panel conveying trolley (4), the painting station (5) and the plate conveying trolley (6).
  • the print conveying foot (2.3) enables the printing mechanism (6) to be at a preferred height above the base.
  • the painting panel unit (3) in one embodiment of the invention carries the paint/pattern to be printed on the plate on it.
  • the painting panel unit (3) is positioned on the panel movement axis (X).
  • the painting panel unit (3) moves in a bidirectional manner on the panel movement axis (X).
  • the painting panel unit (3) comprises the first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3).
  • the first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) are located on the painting panel unit (3) preferably in a sequential manner.
  • the first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) are located on the painting panel unit (3) preferably in a stable manner.
  • the first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) are preferably in similar geometrical form.
  • the cleaning surface (3.3) and the cleaning surface (3.3) are preferably manufactured from an elastic deformable substance for transferring the color/pattern.
  • the first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) are preferably manufactured from silicone material.
  • Different colors/pattems are transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2).
  • the color/pattern is transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) by means of the painting station (5).
  • Different colors/patterns are transferred on first paint conveying surface (3.1) and the second paint conveying surface (3.2) from the painting stations (5) by means of the movement of the painting panel unit (3) on the panel movement axis (X).
  • the cleaning surface (3.3) is used for cleaning the colors/patterns transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) which are not preferred to be printed on the plate or are transferred incorrectly.
  • the movement of thee painting panel unit (3) on the panel movement axis (X) is enabled by means of the paint panel conveying trolley (4).
  • the paint panel conveying trolley (4) in one embodiment of the invention carries the painting panel unit (3).
  • the painting panel unit (3) is located on the paint panel conveying trolley (4).
  • the paint panel conveying trolley (4) comprises the panel motion motor (4.1), the panel motion rail (4.2), the panel motion slide (4.3) and the panel motion belt (4.4).
  • the paint panel conveying trolley (4) brings the painting panel unit (3) to the painting stations (5) by means of moving it on the panel movement axis (X) and enables it to remain stable in a preferred situation.
  • the paint panel conveying trolley (4) enables the painting panel unit (3) located on it to move in a bidirectional manner on the panel movement axis (X).
  • the paint panel conveying trolley (4) is positioned on the paint conveying foot (2.2).
  • the panel motion motor (4.1) enables the required force for the paint panel conveying trolley (4) to move the painting panel unit (3).
  • the panel motion rail (4.2) is located on the paint conveying foot (2.2).
  • the length of the panel motion rail (4.2) is adjusted according to the limit of the movement of the painting panel unit (3) on the panel movement axis (X).
  • the plate motion slides (4.3) may be moved in a bidirectional linear way in a manner such that they slide on the panel motion rail (4.2).
  • the painting panel unit (3) is seated on the panel motion slides (4.3).
  • the painting panel unit (3) which is seated on the panel motion slides (4.3) moves on the panel movement axis (X) by means of the movement of the panel motion slides (4.3) on the panel motion rail (4.2).
  • the panel motion belt (4.4) is used when the painting panel unit (3) moves in a reverse direction.
  • the panel motion belt (4.4) is located between the paint conveying feet (2.2) in a manner such that it comes preferably to the center of the painting panel unit (3).
  • the panel motion slide (4.3) operates in a manner such that the panel motion belt (4.4) is connected to the panel motion motor (4.1).
  • the panel motion belt (4.4) enables the painting panel unit (3) to move in a reverse direction of the return direction and to remain in a stable position on the panel motion rail (4.2).
  • the operation of the paint panel conveying trolley (4) which enables bidirectional motion of the paint panel unit (3) is performed as the following.
  • the paint panel unit (3) which is located on the panel motion slide (4.3) is triggered by means of the panel motion motor (4.1) in order to move on the panel motion rail (4.2).
  • the panel motion motor (4.1) triggers the panel motion slide (4.3) and the panel motion belt (4.4).
  • the panel motion slide (4.3) may move on the panel motion rail (4.2) on the panel movement axis (X) by means of the triggering force applied by the panel motion motor (4.1).
  • the panel motion belt (4.4) is triggered by means of the panel motion motor (4.1).
  • the panel motion belt (4.4) which is triggered by means of the panel motion motor (4.1) enables the panel motion slide (4.3) to be directed to a direction which is the reverse of its direction on the panel motion rail (4.2).
  • the paint panel conveying trolley (4) enables to transfer the color/pattem from the painting station (5) to be printed on the plate by means of the movement of the painting panel unit (3) on the panel movement axis (X).
  • the painting station (5) in one embodiment of the invention enables to create the color/pattern printed on the plate.
  • the painting station (5) may be positioned according to the number of colors/patterns to be transferred on the plate. A separate painting station (5) is used for each different color/pattern.
  • the painting station (5) is on the panel movement axis (X) together with the painting panel unit (3).
  • the painting station (5) creates paint/pattem printed on the plate then said paint/pattern is transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) in the painting panel unit (3).
  • the painting station (5) comprises the squeegee (5.1), the chamber (5.2) and the wire (5.3).
  • the painting station (5) enables to create the color/patter.
  • the painting station (5) may move on the panel movement axis (X) preferably by means of a motion mechanism. In this embodiment of the invention, the painting station (5) moves on the panel movement axis (X) in order to transfer color/pattern on the painting panel unit (3).
  • the wire (5.3) is located on the end portion of the squeegee (5.1). There are geometrical gaps on the wire (5.3) for creating the pattern to be applied. A pattern may be created with the paint exiting out of the gaps on the wire (5.3).
  • the color/pattem is enabled to be transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) in the painting panel unit (3) by means of pressing on the wire (5.3) with the squeegee (5.1).
  • the motion which is required for the transfer process of the color/pattern by the squeegee (5.1) in the painting station (5) is preferably enabled by means of a propelling system.
  • the painting station (5) in one embodiment of the invention is located on the painting panel unit (3) on the paint conveying feet (2.2) in a manner such that it moves on the panel movement axis (X).
  • the required motion of the painting panel unit (3) for transferring color/pattern from the painting station (5) is enabled by means of the paint panel conveying trolley (4).
  • the first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) in the painting panel unit (3) move in a bidirectional manner on the panel movement axis (X) under the painting stations (5) in order to transfer three different colors/patterns on them.
  • the colors/pattems which are transferred to the painting panel unit (3) from the painting stations (5) are printed on the plate by means of the printing mechanism (6).
  • the printing mechanism (6) included in one embodiment of the invention enables to transfer the colors/patterns on the plate which are created by means of the printing stations (5).
  • the printing mechanism (6) is present on the buffer movement axis (Z) in a manner such that it is perpendicular to the painting panel unit (3).
  • the printing mechanism (6) comprises the printing motor (6.1), the buffer (6.2) and the presser bar (3).
  • the printing mechanism (6) is positioned at a higher level than the painting panel unit (3) and the painting stations (5) by means of the print conveying feet (2.3) due to its movement on the buffer movement axis (Z).
  • the printing mechanism (6) is located to the print conveying feet (2.3) on the conveying body (2).
  • the printing mechanism (6) enables to move the buffer (6.2) to which it is connected to, in a manner such that it presses on the painting panel unit (3) on the buffer movement axis (Z).
  • the printing mechanism (6) enables the paints/pattems on the painting panel unit (3) to be printed on the plate simultaneously by taking these on the buffer (6.2) respectively.
  • the printing motor (6.1) enables the required force for the bidirectional movement of the buffer (6.2) on the buffer movement axis (Z).
  • the printing motor (6.1) is preferably connected to the buffer (6.2) electronically.
  • the buffer (6.2) is positioned on one end of the presser bar (6.3). There is a printing motor (6.1) on the other end of the presser bar (6.3).
  • the buffer (6.2) moves on the presser bar (6.3) on the buffer movement axis (Z).
  • the length of the presser bar (6.3) may be changed according to the height of the print conveying foot (2.3) from the base or to the position of the plate.
  • the buffer (6.2) may move in a bidirectional manner on the buffer movement axis (Z) on the presser bar (6.3) and preferably it may be retained in a stable position.
  • the buffer (6.2) is manufactured from a material which can undergo elastic deformation in order to receive the colors/patterns which are transferred to the painting panel unit (3) on it. In this embodiment of the invention the buffer (6.2) is preferably manufactured from silicone material.
  • the buffer (6.1) receives the color and pattern on the first paint conveying surface
  • three different color/pattems are printed on the plate by only a single the printing mechanism (6) using three painting stations (5).
  • the printing stations (5) are located on two parallel sides of the printing mechanism (6).
  • On one side of the printing mechanism (6) a painting station (5) is located and on the other side two painting stations are located.
  • the paint panel unit (3) moves on the panel movement axis (X) under the painting stations (5), at the same time it passes from beneath the printing mechanism (6).
  • the movement of the colors/patterns created in the painting stations (5) of the painting panel unit (3) during their transfer on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) is realized as the following. Underneath two consecutively positioned painting stations (5), the painting panel unit (3), the first paint conveying surface
  • the painting stations (5) simultaneously transfer the colors/patterns on the first paint conveying surface
  • the painting panel unit (3) moves on the panel movement axis (X) in a manner such that the first paint conveying surface (3.1) comes underneath the printing mechanism (6).
  • the buffer (6.2) applies a pressure force onto the first paint conveying surface (3.1) by means of moving on the buffer movement axis (Z). After the pressure applied by the buffer (6.2) onto the first paint conveying surface (3.1), the color/pattem present on the first paint conveying surface (3.1) is transferred on the surface of the buffer (6.2).
  • a third color/pattem is transferred by means of the painting station (5) onto the first paint conveying surface (3.1) which are aligned with each other.
  • the painting panel unit (3) enables the first paint conveying surface (3.1) to come beneath the printing mechanism (6) again by means of moving in a reverse direction to the panel movement axis (X).
  • the buffer (6.2) transfers the third color/pattern on it by means of applying a pressure force again on the first paint conveying surface (3.1).
  • the paint panel unit (3) returns to its starting position by means of moving on the panel movement axis (X) in a reverse direction.
  • the first paint conveying surface (3.1) and the second paint conveying surface (3.2) are aligned with the consecutive two painting stations (5) which are located on one side of the printing mechanism (6) at the starting position.
  • the plate conveying trolley (7) is used.
  • the plate conveying trolley (7) in one embodiment of the invention enables the plate to be aligned with the printing mechanism (6) on which printing will be made.
  • the plate conveying trolley (7) moves each plate which is loaded on it respectively for printing on the plate movement axis (Y) in a manner such that each plate comes underneath the printing mechanism (6).
  • the plate conveying trolley (7) is placed on the plate conveying feet (2.1) in the conveying body (2).
  • the plate conveying trolley (7) brings the plate to the first loading position after the printing is applied on the plate by the printing mechanism (6).
  • the plate conveying trolley (7) comprises at least one support mould (7.1) which carries the plate in a stable manner on it by means of vacuum, the plate panel (7.2), the plate conveying motor (7.3), the plate conveying rail (7.4), the plate conveying slide (7.5), the plate conveying belt (7.6), the additional motion channel (7.7) and the vacuum inlet (7.8).
  • the plate conveying trolley (7) is placed on the plate movement axis (Y) in a manner such that it is perpendicular to the painting panel unit (3) and the printing mechanism (6).
  • the plate conveying trolley (7) is in a lower position than the painting panel unit (3) and the painting stations (5) in the conveying body (2) in order to complete the movement of the buffer (6.2) on the buffer movement axis (Z) in a manner such that no strike happens.
  • the support mould (7.1) included in the plate conveying trolley (7) enables the plate to be retained in a stable manner.
  • the support mould (7.1) is preferably manufactured from a material which may undergo an elastic deformation.
  • the support mould (7.1) has a geometrical form which may be able to fit on the recess portion of the plate.
  • the support mould (7.1) is preferably in conical geometrical form.
  • the plate on which printing will be made fits closely on the support mould (7.1).
  • the support mould (7.1) prevents the separation of the plate without applying pressure by means of using vacuum.
  • the support mould (7.1) comprises the plate seating surface (7.1.1) and the vacuum gap (7.1.2).
  • the plate is positioned on the support mould (7.1) in a manner such that it contacts face to face with the plate seating surface (7.1.1). The separation of the plate is prevented by means of vacuuming to the support mould
  • the vacuum inlet (7.8) is provided by the vacuum inlet (7.8).
  • the vacuum inlet (7.8) is preferably located on the plate panel (7.2).
  • the vacuum inlet (7.8) is preferably operated by means of connecting it to a compressor or a vacuum generator. After the plate is placed on the support mould (7.1), vacuum is sent from the vacuum inlet (7.8) and during the color/pattem printing on the plate together with the vacuum passing through the vacuum gap (7.1.1), the separation of the support mould (7.1) without applying pressure is prevented.
  • the support mould (7.1) is located on the plate panel (7.2).
  • the plate panel (7.2) carries the support mould (7.1).
  • the plate panel (7.2) comprises the belt channel (7.2.1).
  • the plate panel (7.2) is preferably in a tetragonal geometrical form.
  • the plate panel (7.2) is placed on the plate conveying slide (7.5) and the plate conveying belt (7.6).
  • the plate conveying motor (7.3) enables the required force in order to move the plate panel (7.2) on the plate movement axis (Y).
  • the plate conveying rail (7.4) is located on the plate conveying feet (2.1).
  • the length of the plate conveying rail (7.4) s adjusted according to the limit of the movement which is made on the plate movement axis (Y) by means of the plate panel (7.2).
  • the plate conveying slides (7.5) may move in a bidirectional linear manner in a manner such that it slides on the plate conveying rail (7.4).
  • the plate panel (7.2) fits on the plate conveying slides (7.5).
  • the plate panel (7.2) which is fitted on the plate conveying slides (7.5) moves on the plate movement axis (Y) with the movement of the plate conveying slides (7.5) on the plate conveying rail (7.4).
  • the plate conveying belt (7.6) is fitted to the belt channel (7.2.1) which is positioned under the plate panel (7.2).
  • the plate conveying belt (7.6) is used when the plate panel (7.2) is preferred to move in the reverse direction instead of its starting direction of movement on the plate movement axis (Y).
  • the plate conveying belt (7.6) is positioned between the plate conveying feet (2.1) in a manner such that it is preferably at the center of the plate panel (7.2).
  • the plate conveying slide (7.5) and the plate conveying belt (7.6) operate in connection with the plate conveying motor (7.3).
  • the plate conveying motor (7.3) enables the required force for the operation of the plate conveying slide (7.5) and the plate conveying belt (7.6) and triggers their operation.
  • the plate conveying belt (7.6) enables the plate panel (7.2) to move in the reverse direction of the direction of movement and to remain in a stable position on the plate conveying rail (7.4).
  • the plate conveying rail (7.4) is located in a manner such that its one end is aligned with the printing mechanism (6).
  • the plate panel (7.2) enables the plate which is located to the support mould (7.1) to move on the plate movement axis (Y) in a manner such that it is aligned with the printing mechanism (6) on the buffer movement axis (Z).
  • the operation of the plate conveying slides (7.5) which enables the bidirectional movement of the plate panel (7.2) is realized as the following.
  • the plate panel (7.2) which is located on the plate conveying slides (7.5) is triggered by means of the plate conveying motor (7.3) in order to move on the plate conveying rail (7.4).
  • the plate conveying motor (7.3) triggers the plate conveying slide (7.5) and the plate conveying belt (7.6).
  • the plate conveying slide (7.5) may move on the plate movement axis (Y) together with the triggering force applied by means of the plate conveying motor (7.3).
  • the plate conveying belt (7.6) is triggered by means of the plate conveying motor (7.3).
  • the plate conveying belt (7.6) which is triggered by means of the plate conveying motor (7.3) enables to direct the plate conveying slide (7.5) in the reverse direction to the direction of movement on the plate conveying rail (7.4).
  • the plate panel (7.2) enables to print different colors/pattem received by the buffer (6.2) from the painting panel unit (3) onto the plate by means of moving on the plate movement axis (Y).
  • the painting stations (5) are located on the panel movement axis (X) together with the painting panel unit (3).
  • the plate conveying trolley (7) is located on the plate movement axis (Y) in a manner such that it is perpendicular to the painting panel unit (3).
  • the printing mechanism (6) is preferably located to the center of the location on which the painting panel unit (3) and the plate conveying trolley (7) are located.
  • the painting stations (5) are preferably located to two parallel sides of the printing mechanism (6).
  • the plate conveying trolley (7) is located adjacently to one side of the printing mechanism (6) in a manner such that it is perpendicular to the painting stations (5).
  • the painting stations (5) are positioned according to the number of colors/patterns to be printed on the plate.
  • three painting stations (5) are used for a printing process with three colors/patterns.
  • the painting stations (5) are located on two sides on the printing mechanism (6) according to the transfer of three different patterns to the painting panel unit (3) which are located beneath.
  • two painting stations (5) are located on one side of the printing mechanism (6) and one is located to the other side. Therefore while the second color/pattem is received by the buffer (6.2) over the second paint conveying surface (3.2), at the same time the third color/pattern is transferred on the first paint conveying surface (3.1) by means of the painting station (5).
  • five painting stations (5) are used.
  • three painting stations are located on one side and two painting stations are located on the other side.
  • the control unit (8) in one embodiment of the invention is adapted for enabling and controlling the movement of the paint panel conveying trolley (4), the printing mechanism (6) and the plate conveying trolley (7) within predetermined timing and in a sequential manner.
  • the control unit (8) directly controls the movement of the paint panel conveying trolley (4), the printing mechanism (6) and the plate conveying trolley (7).
  • the control unit (8) enables control of the paint panel conveying trolley (4) by means of the panel motion motor (4.1).
  • the panel motion motor (4.1) triggers the panel motion slide (4.3) by means of the signal sent by the control unit (8) by the panel motion motor (4.1). Together with triggering the panel motion slide (4.3), the paint panel conveying trolley (4) begins to move on the panel motion rail (4.2) in a direction.
  • the panel motion belt (4.4) enables the paint panel trolley (4) to stop and to move in a reverse manner.
  • the control unit (8) enables control of the plate conveying trolley (7) by means of the plate conveying motor (7.3). Together with the signal sent by the control unit (8) to the plate conveying motor (7.3), the plate conveying motor (7.3) triggers the plate conveying slide (7.5).
  • the plate conveying trolley (7) After the plate conveying slide (7.5) is triggered then the plate conveying trolley (7) starts to move on the plate conveying rail (7.4) in a direction by which it can reach the printing mechanism (6).
  • the plate conveying belt (7.6) enables the plate conveying trolley (7) to stay on the plate conveying rail (7.4) and to move in a reverse direction.
  • the additional motion channel (7.7) in the plate conveying trolley (7) is used for preventing the strike of the plate panel (7.2) to the buffer (6.2).
  • the additional motion channel (7.7) is located on the side of the printing mechanism (6) which is parallel to the plate conveying trolley (7).
  • control unit (8) enables control of the printing mechanism (6) by means of the printing motor (6.1). Together with the signal sent by the control unit (8) to the printing motor (6.1), the printing motor (6.1) triggers the presser bar (6.3). Together with triggering the presser bar (6.3), the buffer (6.2) starts to move on the presser bar (6.3) on the buffer movement axis (Z) in a downward direction. In case the buffer (6.2) reaches to the painting panel unit (3) or onto the plate, together with the signal transmitted by means of the control unit (8), the movement of the buffer (6.2) on the presser bar (6.3) stops and after the transfer of the color/pattern, it moves in a reverse direction on the presser bar (6.3) for returning back to its previous position.
  • control unit (8) controls the operation of the painting station (5).
  • the control unit (8) controls the time of the color/pattem transfer process in case the painting panel unit (3) comes under the painting station (5) of the squeegee (5.1) in the painting station (5).
  • the plate receiving arm (9) included in one embodiment of the invention is used for leaving a plate to the support mound (7.1) on the plate conveying trolley (7) and for removing the plate from the support mould (7.1) after the color/pattern printing process.
  • the plate receiving arm (9) is preferably positioned at a location which is closer to the plate conveying trolley (7).
  • the movement of the plate receiving arm (9) is preferably controlled by means of the control unit (8).
  • the movement of the plate receiving arm (9) may be performed by setting against time according to leaving the plate on the support mould (7.1) and removing the plate from the support mould (7.1).
  • the plate conveying line (10) included in one embodiment of the invention enables to bring the plates to be located on the plate conveying trolley (7) and to separate the plates from the plate conveying trolley (7) on which printings are made.
  • the plate conveying line (10) is positioned in a closer location to the plate conveying trolley (7).
  • the plates received from the plate conveying line (10) are located to the plate conveying trolley (7) by means of the plate receiving arm (9).
  • the operation of the plate conveying line (10) is controlled by means of the control unit (8).
  • the plate conveying line (10) may be located on the plate movement axis (Y) or the panel movement axis (X). In this embodiment of the invention the plate conveying line (10) is preferably located on the panel movement axis (X) and a bidirectional movement is enabled on the panel movement axis (X).
  • the plate conveying line (10) enables the plate on which printing is made to reach the plate conveying trolley (7) and to take away the plate on which printing is made from the plate conveying trolley (7).
  • the transfer of the color/pattern on the buffer (6.2) is performed by thermal changes.
  • the colors/patterns created in the painting station (5) have a specific temperature. Transfer of the colors/patterns on the plate is realized from warm to cold.
  • the buffer (6.2) which is used for transferring the colors/patterns has a lower temperature than the first paint conveying surface (3.1) and the second paint conveying surface (3.2) in the painting panel unit (3). For this reason, the color pattern on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) may be transferred on the buffer (6.2).
  • the colors/patterns which are transferred on the buffer (6.2) are transferred on the plate which has a lower temperature than the buffer (6.2).
  • the usage of the plate printing machine (1) included in this embodiment of the invention where it is configured with a single printing mechanism (6), is realized as the following.
  • the plate which is brought to the plate conveying trolley (7) from the plate conveying line (10) is located on the support mould (7.1) by means of holding with the plate receiving arm (9).
  • the support mould (7.1) is enabled to hold the plate in a stable manner.
  • the painting stations (5) transfer the colors/pattems on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) at the same time.
  • the painting panel unit (3) moves on the panel movement axis (X) in a manner such that the first paint conveying surface (3.1) comes underneath the printing mechanism (6).
  • the buffer (6.2) applies a pressure force on the first paint conveying surface (3.1) by means of moving on the buffer movement axis (Z).
  • the color/pattem on first paint conveying surface (3.1) is transferred onto the surface of the buffer (6.2).
  • the buffer (6.2) applies a force on the first paint conveying surface (3.1)
  • it returns to its previous location by means of moving on the buffer movement axis (Z).
  • the painting panel unit (3) enables the first paint conveying surface (3.1) to come beneath the printing mechanism (6) again by means of moving in a reverse direction on the panel movement axis (X).
  • the buffer (6.2) After the second color/pattern is transferred on the buffer (6.2) and simultaneously the third color/pattem is transferred on the first paint conveying surface (3.1), the painting panel unit (3) enables the first paint conveying surface (3.1) to come beneath the printing mechanism (6) again by means of moving in a reverse direction on the panel movement axis (X).
  • the paint panel unit (3) transfers the third color/pattem on it by means of applying a pressure force on the first paint conveying surface (3.1) again.
  • the paint panel unit (3) returns to the starting position by means of moving in a reverse direction on the panel movement axis (X).
  • the buffer (6.2) on which there are three different colors/pattems comes to the starting position by means of moving in an upward direction on the buffer movement axis (Z).
  • the plate on the support mould (7.1) moves on the plate movement axis (Y) together with triggering the plate conveying trolley (7) in a manner such that it may reach the printing mechanism.
  • the buffer (6.2) applies a pressure force on the plate for transferring the color/pattern on it onto the plate by means of moving in a downward manner on the buffer movement axis (Z).
  • three different color/patterns may be printed on the plate.
  • the usage of the plate printing machine (1) included in this embodiment of the invention which is configured with a pair of printing mechanisms (6) is realized as the following.
  • the printing mechanisms (6) are located in an adjacent manner.
  • two painting panel units (3) are also located in an adjacent manner.
  • the painting stations (5) are located together with two painting units (2)
  • a painting station (5) which is connected to the other printing mechanism (6) is located on one side of the printing mechanism (6) where there are two painting stations (5).
  • two painting stations (5) of the other printing mechanism (6) are located in a manner such that they correspond thereof.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Printing Methods (AREA)

Abstract

This invention is related to a plate printing machine (1) which is used in printing a plurality of paint/pattern on the plate, enables bidirectional motion of the plate during printing process and enables printing a plurality of paint/pattern onto the plate simultaneously.

Description

A PLATE PRINTING MACHINE Technical Field
This invention relates to a plate printing machine which is used for the serial production of the plates, enables bidirectional motion of the plate during its conveyance and simultaneously enables to print a plurality of paint/pattern on the surface of the plate during the bidirectional motion.
Prior Art
When various patterns or paints are preferred to be printed on the products manufactured from glass or ceramic materials, different methods may be used. In case said glass or ceramic products have inclined structures, a standard method is used. In said standard method, in order to apply a pattern with a single color or to apply the paints on a curved surface with a higher quality, a unique squeegee and the pattern carrier plate is used for each pattern and the printing process is carried out by means of a serigraphy method. The squeegee prints the paint onto the pattern carrier plate. Then the plate comes underneath the silicone buffer. After the buffer transfers the paints on it from the plate with a printing technique, then it becomes ready for printing on the plate. Subsequently the silicone buffer transfers the paint to the plate which it received from the plate by means of printing. This process is applied by means of each station independent from each other. Therefore only a single color can be printed in each station. The plate which receives the paint is conveyed to the next station with a chain system. A separate station is required to be operated for each different color/pattern and the buffer of each station is required to make printing on the plate. In order to print colorful images on the curved glass products (plate) in a successful manner in the present state of the art, the buffers to be used during printing are required to be positioned in a manner such that they are located exactly to the center of both the plate and the surface which may be subject to printing. In order to obtain visually acceptable results, the patterns received by the silicon buffers thereon in all stations are required to be printed to the exact center of the product on which printing will be performed. In this system, stations and silicone buffers as much as the number of colors to be printed are required, in order to bring the product under all stations, an established endless chain mechanism, pressurized air distributor with required vacuum and vacuum generators are required; due to this inefficient method, the product has the risk of not protecting its own location during the pressure of the silicone buffer. Since this process is repeated in a separate station for each different color, said risk increases. As a result of experiencing such situations, shifted pattern failure occurs and the product is required to be considered as wastage.
Another problem that occurs in the current applications is related to securing the glass product subject to printing before it enters into the printing machine. Before passing to the printing machine, the plates cannot be retained in a durable manner in high vacuum, thus together with the pressure applied by means of the silicone buffers; they can be broken or damaged.
In the Chinese document No CN102423963 (A) with priority date of 26.09.2011 included within the present state of the art, a printing machine which can make print in 6 different colors is disclosed. Two printing silicones are used in the device which is designed as a rotating table in said document and the printing silicones are located in a manner such that they can be able to perform rotational movement. The paint panels enable paint transfer by means of coming underneath the printing silicones. The glass-ceramic parts on which paint is printed are located on a table in a manner such that they are secured to a plurality of stations. In said document, in order to receive different colors, there is a serial system which enables panels to receive paint. However in the invention subject to application, operation of plate loading system in a controlled manner by means of a servo-motor controlled motion system is taken as the basis. In the invention subject to application, the plate located on the plate printing machine for printing is secured by means of a vacuum system and its damage is prevented. The motion mechanism of the plate printing machine included within the invention subject to application cannot be able to move in a continuous way but in a bidirectional manner.
In the Chinese utility model document No CN204998129 (U) with priority date of 19.09.2015 included within the present state of the art, a two-colored printing machine is disclosed. In the invention included within said document, paint transfer to the silicon heads is enabled by means of pallet line motion by locating two different color pallets on the right and left side of the printing heads. The glass part secured by means of the part holder in said document is carried to the printing point by means of a line which is activated with a motor. However, in the invention subject to application, operation of the plate loading system in a controlled manner by means of a servo-motor controlled motion system is taken as the basis. In the invention subject to application, the plate located on the plate printing machine for printing is secured by means of a vacuum system and thus its damage is prevented. The motion mechanism of the plate printing machine included within the invention subject to application cannot be able to move in a continuous way but in a bidirectional manner.
In the Chinese utility model document No CN202463149 (U) with priority date of 28.02.2012 included within the present state of the art, a printing machine is disclosed. In the invention included in said document, different paint and patterns are enabled to be printed on the part by means of operating two different rotational rubber printing heads and the paint table in a coordinated manner. However, in the invention included within said document, there is no information in relation to a plurality of color printing, only it is mentioned that the speed of printing may be increased and the paint may be used in an optimum manner. In the invention subject to application, operation of the plate loading system in a controlled manner by means of a servo-motor controlled motion system is taken as the basis. In the invention subject to application the plate located on the plate printing machine for printing is secured by means of a vacuum system and its damage is prevented. The motion mechanism of the plate printing machine included within the invention subject to application cannot be able to move in a continuous way but in a bidirectional manner. In the invention included within said document, it is seen that the benefits differ due to aims for increasing the printing speed apart from making different color prints and decreasing the number of part holder mechanisms however it is also seen that the tables and the printing heads are activated by means of servo systems.
In the plate printing machine included within the invention subject to application, the paint panel conveying trolley, the printing mechanism and the plate conveying mechanism move at different axes in a bidirectional manner respectively. In said invention, the paint panels and the plate are moved at different axes in a controlled manner and when it is preferred they can be retained in a stable position. A plurality of color/pattern can be carried by means of a single buffer and can press on the plate by means of the movement of the paint panel conveying trolley.
In the present state of the art, there is no description in relation to the technical features included within the invention subject to application and the technical effects created by means of the invention subject to application. In the current applications, there is not such a plate printing machine which embodies a plate carrier comprising a perpendicular motion mechanism at different axes, a panel carrier and a print buffer, enables movement of the plate carrier and print buffer in a bidirectional and controlled manner, a plate printing machine which enables printing by means of transferring a plurality of color/pattern to the buffer by means of the panel carrier and plate carrier and thus simultaneously printing on the plate is not encountered.
Aims of the Invention
The aim of this invention is to provide a plate printing machine which decreases the contact of the silicone to the glass/ceramic product by means of the fact that the silicone buffer can be able to receive a plurality of pattern on it at once and prevents giving harm to the glass/ceramic product together with the decreased contact.
Another aim of this invention is to provide a plate printing machine which prevents shifting failure during the transfer of the patterns on the buffer by means of the fact that the silicone buffer can be able to receive a plurality of pattern on it at once.
Another aim of this invention is to provide a plate printing machine which decreases the production costs by means of receiving different patterns on one silicone.
Another aim of this invention is to provide a plate printing machine which prevents mechanical gap formation and damage due to the contact of the buffer on the plate as a result of the mechanical gap by means of enabling the plate on which color printing will be made to be stable by means of a low vacuum.
Brief Description of the Invention
A printing machine which is realized for fulfilling the aim of this invention is defined in the first claim and the other dependent claims consists of the conveying body, the painting panel unit, the paint panel trolley, the painting station, the printing mechanism, the plate conveying trolley, the control unit, the plate receiving arm and the plate conveying line. The plate which reaches to the plate conveying trolley from the plate conveying line is located on the support mould by means of the plate receiving arm. Together with loading the plate onto the plate conveying trolley, different color/patterns are formed on the first paint conveying surface and the second paint conveying surface by means of the painting stations in a sequential position. The painting stations simultaneously transfer color/pattems onto the first paint conveying surface and the second paint conveying surface. The painting panel unit moves in a manner such that the first paint conveying surface is positioned underneath the printing mechanism. After the print applied onto the first paint conveying surface by means of the buffer, the color/pattern included on the first paint conveying surface is transferred onto the buffer surface. After the motion of the buffer is completed then the painting panel unit moves in a forward direction again on the panel movement axis in a manner such that the second paint conveying surface comes underneath the printing mechanism. After the color/patterns on the first paint conveying surface and the second paint conveying surface are transferred onto the buffer, then the paint panel unit returns to its starting position by means of moving in a reverse direction on the panel movement axis. The buffer on which there are three different colors/patterns comes to the starting point by means of moving in an upward direction on the buffer movement axis. When the plate panel is aligned with the printing mechanism, the buffer applies pressure force on the plate in order to transfer the color/pattern onto the plate by means of moving in a downward direction on the buffer movement axis. In this case, three different colors/patterns can be printed on the plate by using only a single printing mechanism.
Detailed Description of the Invention
The plate printing machine which is realized for fulfilling the aim of this invention is shown in the attached drawings, in which;
Figure 1- is a perspective view of the plate printing mechanism with a single printing mechanism.
Figure 2- is a perspective view of the plate printing machine with double printing mechanism.
Figure 3- is a perspective view of the conveying body with the paint panel unit and the plate conveying.
Figure 4- is a perspective view of the painting panel unit.
Figure 5- is a perspective view of the painting station.
Figure 6- is a perspective view of the printing mechanism.
Figure 7- is a perspective view of the plate conveying trolley.
Figure 8- is a perspective view of the paint panel.
Figure 9- is a perspective view of the plate conveying trolley.
Figure 10- is a perspective view of the plate receiving arm.
Figure 11- is a perspective view of the plate conveying line.
The parts included within the figures are enumerated one by one; the equivalents to these numbers are given in the following.
1. Plate printing machine
2. Conveying body
2.1. Plate conveying foot
2.2. Paint conveying foot
2.3. Print conveying foot
3. Painting panel unit
3.1. First paint conveying surface
3.2. Second paint conveying surface
3.3. Cleaning surface
4. Paint panel trolley
4.1. Panel motion motor
4.2. Panel motion rail
4.3. Panel motion slide
4.4. Panel motion belt
5. Painting station 5.1. Squeegee
5.2. Chamber
5.3. Wire
6. Printing mechanism
6.1. Printing motor
6.2. Buffer
6.3. Presser bar
7. Plate conveying trolley
7.1. Support mould
7.1.1. Plate seating surface
7.1.2. Vacuum gap
7.2. Plate panel
7.2.1. Belt channel
7.3. Plate conveying motor
7.4. Plate conveying rail
7.5. Plate conveying slide
7.6. Plate conveying belt
7.7. Additional motion channel
7.8. Vacuum inlet
8. Control unit
9. Plate receiving arm
10. The plate conveying line
X. Panel movement axis
Y. Plate movement axis
Z. Buffer movement axis
A plate printing machine (1) which is used in printing a plurality of paint/pattem on the plate, enables bidirectional motion of the plate during printing process and enables printing a plurality of paint/pattern onto the plate simultaneously comprises the following; at least one painting panel unit (3) which comprises at least one first paint conveying surface (3.1), at least one second paint conveying surface (3.2) and at least one cleaning surface (3.3), carries the paint/pattern to be printed onto the plate on it, moves in a bidirectional manner on the panel movement axis
(X),
at least one paint panel conveying trolley (4) on which the painting panel unit (3) is located, which brings the painting panel unit (3) to the painting stations (5) by means of moving it on the panel movement axis (X) via applying force on the painting panel unit (3),
at least one painting station (5) which comprises at least one squeegee (5.1) and at least one paint chamber (5.2), is located on the panel movement axis (X) together with the painting panel unit (3), transfers said paint/pattem on the first paint conveying surface (3.1) and the second paint conveying surface
(3.2) in the painting panel unit (3) by means of creating paint/pattern printed on the plate,
at least one printing mechanism (6) which comprises at least one buffer (6.2), is located on the buffer movement axis (Z) in a perpendicular manner to the painting panel unit (3), moves the buffer (6.2) to which it is connected on the buffer movement axis (Z) in a manner such that it presses on the painting panel unit (3), enables printing the paints/pattems within the painting panel unit (3) on the plate simultaneously by means of transferring onto the buffer
(6.2),
at least one plate conveying trolley (7) which comprises at least one support mould (7.1) that carries the plate in a stable manner of it by means of vacuum and at least one plate panel (7.2), moves the plates respectively that are loaded on it on the plate movement axis (Y) for printing in a manner such that each of them is brought underneath the printing mechanism (6), brings the plate to the first loading position again after the printing mechanism (6) makes print on the plate,
at least one control unit (8) which is adapted for enabling and controlling the movement of the paint panel conveying trolley (4), the printing mechanism (6) and the plate conveying trolley (7) within predetermined timing and in a sequential manner.
The plate printing machine (1) subject to application is used for printing paint or pattern on the products with glass or ceramic structure. In this embodiment of the invention, the plate printing machine (1) is used for printing a plurality of color/pattern on the plates manufactured from glass material. The plate printing machine (1) is used for printing a plurality of paint/pattem on the plate. The plate printing machine (1) enables the bidirectional movement of the plate during printing. The plate printing machine (1) enables printing a plurality of paint/pattern on the plate simultaneously. The plate printing machine (1) comprises the conveying body (2), the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6), the plate conveying trolley (7), the control unit (8), the plate receiving arm (9) and the plate conveying line (10).
The conveying body (2) included in one embodiment of the invention enables conveying the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6) and the plate conveying trolley (7). The conveying body (2) enables the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6) and the plate conveying trolley (7) to be at a preferred height above the base. The conveying body (2) holds the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6) and the plate conveying trolley (7) together. The conveying body (2) enables connection of the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6) and the plate conveying trolley (7) with each other. The conveying body (2) comprises the plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3). The plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3) included within the conveying body (2) can be preferably in different geometrical forms. The plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3) may be connected to each other in a modular manner or may be separated from each other. The plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3) may be connected to each other preferably by means of a connection element. The plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3) may be preferably separated from each other.
In one embodiment of the invention, the plate conveying foot (2.1) included in the conveying body (2) enables to carry the plate conveying trolley (7). The plate conveying foot (2.1) enables the connection between the plate conveying trolley (7) and the paint panel conveying trolley (4), the painting station (5) and the printing mechanism (6). The plate conveying foot (2.1) enables the plate conveying trolley (7) to be at a preferred height above the base.
In one embodiment of the invention, the paint conveying foot (2.2) included in the conveying body (2) enables to carry the painting station (5) by the paint panel conveying trolley (4). The paint conveying foot (2.2) enables the connection of the paint panel conveying trolley (4) and the painting station (5) with the printing mechanism (6) and the plate conveying trolley (7). The paint conveying foot (2.2) enables the paint panel conveying trolley (4) and the painting station (5) to be at a preferred height above the base.
In one embodiment of the invention, the print conveying foot (2.3) included in the conveying body (2) enables to carry the printing mechanism (6). The print conveying foot (2.3) enables the connection between the printing mechanism (6) and the paint panel conveying trolley (4), the painting station (5) and the plate conveying trolley (6). The print conveying foot (2.3) enables the printing mechanism (6) to be at a preferred height above the base. The painting panel unit (3) in one embodiment of the invention carries the paint/pattern to be printed on the plate on it. The painting panel unit (3) is positioned on the panel movement axis (X). The painting panel unit (3) moves in a bidirectional manner on the panel movement axis (X). The painting panel unit (3) comprises the first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3). The first paint conveying surface
(3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) are located on the painting panel unit (3) preferably in a sequential manner. The first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) are located on the painting panel unit (3) preferably in a stable manner. The first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) are preferably in similar geometrical form. The first paint conveying surface (3.1), the second paint conveying surface
(3.2) and the cleaning surface (3.3) are preferably manufactured from an elastic deformable substance for transferring the color/pattern. In this embodiment of the invention, the first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) are preferably manufactured from silicone material. Different colors/pattems are transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2). The color/pattern is transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) by means of the painting station (5). Different colors/patterns are transferred on first paint conveying surface (3.1) and the second paint conveying surface (3.2) from the painting stations (5) by means of the movement of the painting panel unit (3) on the panel movement axis (X). The first paint conveying surface (3.1) and the second paint conveying surface
(3.2) enables to transfer different colors/pattems to be printed on the plate and to carry thereof after the transfer. The cleaning surface (3.3) is used for cleaning the colors/patterns transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) which are not preferred to be printed on the plate or are transferred incorrectly. The movement of thee painting panel unit (3) on the panel movement axis (X) is enabled by means of the paint panel conveying trolley (4).
The paint panel conveying trolley (4) in one embodiment of the invention carries the painting panel unit (3). The painting panel unit (3) is located on the paint panel conveying trolley (4). The paint panel conveying trolley (4) comprises the panel motion motor (4.1), the panel motion rail (4.2), the panel motion slide (4.3) and the panel motion belt (4.4). The paint panel conveying trolley (4) brings the painting panel unit (3) to the painting stations (5) by means of moving it on the panel movement axis (X) and enables it to remain stable in a preferred situation. The paint panel conveying trolley (4) enables the painting panel unit (3) located on it to move in a bidirectional manner on the panel movement axis (X). The paint panel conveying trolley (4) is positioned on the paint conveying foot (2.2). The panel motion motor (4.1) enables the required force for the paint panel conveying trolley (4) to move the painting panel unit (3). The panel motion rail (4.2) is located on the paint conveying foot (2.2). The length of the panel motion rail (4.2) is adjusted according to the limit of the movement of the painting panel unit (3) on the panel movement axis (X). There are panel motion slides (4.3) on the panel motion rails (4.2). The plate motion slides (4.3) may be moved in a bidirectional linear way in a manner such that they slide on the panel motion rail (4.2). The painting panel unit (3) is seated on the panel motion slides (4.3). The painting panel unit (3) which is seated on the panel motion slides (4.3) moves on the panel movement axis (X) by means of the movement of the panel motion slides (4.3) on the panel motion rail (4.2). The panel motion belt (4.4) is used when the painting panel unit (3) moves in a reverse direction. The panel motion belt (4.4) is located between the paint conveying feet (2.2) in a manner such that it comes preferably to the center of the painting panel unit (3). The panel motion slide (4.3) operates in a manner such that the panel motion belt (4.4) is connected to the panel motion motor (4.1). The panel motion belt (4.4) enables the painting panel unit (3) to move in a reverse direction of the return direction and to remain in a stable position on the panel motion rail (4.2). In one embodiment of the invention the operation of the paint panel conveying trolley (4) which enables bidirectional motion of the paint panel unit (3) is performed as the following. The paint panel unit (3) which is located on the panel motion slide (4.3) is triggered by means of the panel motion motor (4.1) in order to move on the panel motion rail (4.2). The panel motion motor (4.1) triggers the panel motion slide (4.3) and the panel motion belt (4.4). The panel motion slide (4.3) may move on the panel motion rail (4.2) on the panel movement axis (X) by means of the triggering force applied by the panel motion motor (4.1). When the paint panel unit (3) is preferred to make a movement in the reverse direction on the panel movement axis (X), the panel motion belt (4.4) is triggered by means of the panel motion motor (4.1). The panel motion belt (4.4) which is triggered by means of the panel motion motor (4.1) enables the panel motion slide (4.3) to be directed to a direction which is the reverse of its direction on the panel motion rail (4.2). The paint panel conveying trolley (4) enables to transfer the color/pattem from the painting station (5) to be printed on the plate by means of the movement of the painting panel unit (3) on the panel movement axis (X).
The painting station (5) in one embodiment of the invention enables to create the color/pattern printed on the plate. The painting station (5) may be positioned according to the number of colors/patterns to be transferred on the plate. A separate painting station (5) is used for each different color/pattern. The painting station (5) is on the panel movement axis (X) together with the painting panel unit (3). The painting station (5) creates paint/pattem printed on the plate then said paint/pattern is transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) in the painting panel unit (3). The painting station (5) comprises the squeegee (5.1), the chamber (5.2) and the wire (5.3). The painting station (5) enables to create the color/patter. There is the chamber (5.2) and the wire (5.3) within the squeegee (5.1). The painting station (5) may move on the panel movement axis (X) preferably by means of a motion mechanism. In this embodiment of the invention, the painting station (5) moves on the panel movement axis (X) in order to transfer color/pattern on the painting panel unit (3). The wire (5.3) is located on the end portion of the squeegee (5.1). There are geometrical gaps on the wire (5.3) for creating the pattern to be applied. A pattern may be created with the paint exiting out of the gaps on the wire (5.3). The color/pattem is enabled to be transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) in the painting panel unit (3) by means of pressing on the wire (5.3) with the squeegee (5.1). The motion which is required for the transfer process of the color/pattern by the squeegee (5.1) in the painting station (5) is preferably enabled by means of a propelling system.
The painting station (5) in one embodiment of the invention is located on the painting panel unit (3) on the paint conveying feet (2.2) in a manner such that it moves on the panel movement axis (X). The required motion of the painting panel unit (3) for transferring color/pattern from the painting station (5) is enabled by means of the paint panel conveying trolley (4). The first paint conveying surface (3.1), the second paint conveying surface (3.2) and the cleaning surface (3.3) in the painting panel unit (3) move in a bidirectional manner on the panel movement axis (X) under the painting stations (5) in order to transfer three different colors/patterns on them. The colors/pattems which are transferred to the painting panel unit (3) from the painting stations (5) are printed on the plate by means of the printing mechanism (6).
The printing mechanism (6) included in one embodiment of the invention enables to transfer the colors/patterns on the plate which are created by means of the printing stations (5). The printing mechanism (6) is present on the buffer movement axis (Z) in a manner such that it is perpendicular to the painting panel unit (3). The printing mechanism (6) comprises the printing motor (6.1), the buffer (6.2) and the presser bar (3). The printing mechanism (6) is positioned at a higher level than the painting panel unit (3) and the painting stations (5) by means of the print conveying feet (2.3) due to its movement on the buffer movement axis (Z). The printing mechanism (6) is located to the print conveying feet (2.3) on the conveying body (2). The printing mechanism (6) enables to move the buffer (6.2) to which it is connected to, in a manner such that it presses on the painting panel unit (3) on the buffer movement axis (Z). The printing mechanism (6) enables the paints/pattems on the painting panel unit (3) to be printed on the plate simultaneously by taking these on the buffer (6.2) respectively. The printing motor (6.1) enables the required force for the bidirectional movement of the buffer (6.2) on the buffer movement axis (Z). The printing motor (6.1) is preferably connected to the buffer (6.2) electronically. The buffer (6.2) is positioned on one end of the presser bar (6.3). There is a printing motor (6.1) on the other end of the presser bar (6.3). The buffer (6.2) moves on the presser bar (6.3) on the buffer movement axis (Z). The length of the presser bar (6.3) may be changed according to the height of the print conveying foot (2.3) from the base or to the position of the plate. The buffer (6.2) may move in a bidirectional manner on the buffer movement axis (Z) on the presser bar (6.3) and preferably it may be retained in a stable position. The buffer (6.2) is manufactured from a material which can undergo elastic deformation in order to receive the colors/patterns which are transferred to the painting panel unit (3) on it. In this embodiment of the invention the buffer (6.2) is preferably manufactured from silicone material. The buffer (6.1) receives the color and pattern on the first paint conveying surface
(3.1) and the second paint conveying surface (3.2) in the painting panel unit (3) on it by means of applying force pressure thereon. In the same manner the buffer
(6.2) transfers the colors/pattems which it receives from the painting panel unit (3) on the plate by means of applying a pressure force.
In this embodiment of the invention, three different color/pattems are printed on the plate by only a single the printing mechanism (6) using three painting stations (5). The printing stations (5) are located on two parallel sides of the printing mechanism (6). On one side of the printing mechanism (6) a painting station (5) is located and on the other side two painting stations are located. While the paint panel unit (3) moves on the panel movement axis (X) under the painting stations (5), at the same time it passes from beneath the printing mechanism (6). In one embodiment of the invention the movement of the colors/patterns created in the painting stations (5) of the painting panel unit (3) during their transfer on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) is realized as the following. Underneath two consecutively positioned painting stations (5), the painting panel unit (3), the first paint conveying surface
(3.1) and the second paint conveying surface (3.2) are located in a manner such that they are in alignment with the painting stations (5). The painting stations (5) simultaneously transfer the colors/patterns on the first paint conveying surface
(3.1) and the second paint conveying surface (3.2). After the colors/patterns are transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2), the painting panel unit (3) moves on the panel movement axis (X) in a manner such that the first paint conveying surface (3.1) comes underneath the printing mechanism (6). When the first paint conveying surface
(3.1) comes underneath the printing mechanism (6), the buffer (6.2) applies a pressure force onto the first paint conveying surface (3.1) by means of moving on the buffer movement axis (Z). After the pressure applied by the buffer (6.2) onto the first paint conveying surface (3.1), the color/pattem present on the first paint conveying surface (3.1) is transferred on the surface of the buffer (6.2). The buffer
(6.2) comes to its previous position by means of moving on the buffer movement axis (Z) after the pressure applied on the first paint conveying surface (3.1). After the movement of the buffer (6.2) is completed, the painting panel unit (3), the second paint conveying surface (3.2) move in a forward manner in the panel movement axis (X) again in a manner such that the come underneath the printing mechanism (6). In case the second paint conveying surface (3.2) comes underneath the printing mechanism (6), the first paint conveying surface (3.1) is aligned with the painting station (5) on the other side of the printing mechanism (6). While the second color/pattem on the second paint conveying surface (3.2) underneath the printing mechanism (6) is transferred by means of the buffer (6.2) on it, at the same time, a third color/pattem is transferred by means of the painting station (5) onto the first paint conveying surface (3.1) which are aligned with each other. After the second color/pattem is transferred onto the buffer (6.2) and at the same time the third color/pattern is transferred onto the first paint conveying surface (3.1), the painting panel unit (3) enables the first paint conveying surface (3.1) to come beneath the printing mechanism (6) again by means of moving in a reverse direction to the panel movement axis (X). In case the first paint conveying surface (3.1) whereon there is the third color pattern is underneath the printing mechanism (6), the buffer (6.2) transfers the third color/pattern on it by means of applying a pressure force again on the first paint conveying surface (3.1). After the color/pattems on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) are transferred on the buffer (6.2), the paint panel unit (3) returns to its starting position by means of moving on the panel movement axis (X) in a reverse direction. The first paint conveying surface (3.1) and the second paint conveying surface (3.2) are aligned with the consecutive two painting stations (5) which are located on one side of the printing mechanism (6) at the starting position. In order to print three different colors/patterns which are present on the buffer (6.2) onto the plate, the plate conveying trolley (7) is used.
The plate conveying trolley (7) in one embodiment of the invention enables the plate to be aligned with the printing mechanism (6) on which printing will be made. The plate conveying trolley (7) moves each plate which is loaded on it respectively for printing on the plate movement axis (Y) in a manner such that each plate comes underneath the printing mechanism (6). The plate conveying trolley (7) is placed on the plate conveying feet (2.1) in the conveying body (2). The plate conveying trolley (7) brings the plate to the first loading position after the printing is applied on the plate by the printing mechanism (6). The plate conveying trolley (7) comprises at least one support mould (7.1) which carries the plate in a stable manner on it by means of vacuum, the plate panel (7.2), the plate conveying motor (7.3), the plate conveying rail (7.4), the plate conveying slide (7.5), the plate conveying belt (7.6), the additional motion channel (7.7) and the vacuum inlet (7.8). The plate conveying trolley (7) is placed on the plate movement axis (Y) in a manner such that it is perpendicular to the painting panel unit (3) and the printing mechanism (6). The plate conveying trolley (7) is in a lower position than the painting panel unit (3) and the painting stations (5) in the conveying body (2) in order to complete the movement of the buffer (6.2) on the buffer movement axis (Z) in a manner such that no strike happens.
In one embodiment of the invention the support mould (7.1) included in the plate conveying trolley (7) enables the plate to be retained in a stable manner. The support mould (7.1) is preferably manufactured from a material which may undergo an elastic deformation. The support mould (7.1) has a geometrical form which may be able to fit on the recess portion of the plate. The support mould
(7.1) is preferably in conical geometrical form. The plate on which printing will be made fits closely on the support mould (7.1). The support mould (7.1) prevents the separation of the plate without applying pressure by means of using vacuum. The support mould (7.1) comprises the plate seating surface (7.1.1) and the vacuum gap (7.1.2). The plate is positioned on the support mould (7.1) in a manner such that it contacts face to face with the plate seating surface (7.1.1). The separation of the plate is prevented by means of vacuuming to the support mould
(7.1) through the vacuum gap (7.1.2). The required vacuum for the support mould
(7.1) is provided by the vacuum inlet (7.8). The vacuum inlet (7.8) is preferably located on the plate panel (7.2). The vacuum inlet (7.8) is preferably operated by means of connecting it to a compressor or a vacuum generator. After the plate is placed on the support mould (7.1), vacuum is sent from the vacuum inlet (7.8) and during the color/pattem printing on the plate together with the vacuum passing through the vacuum gap (7.1.1), the separation of the support mould (7.1) without applying pressure is prevented.
In one embodiment of the invention the support mould (7.1) is located on the plate panel (7.2). The plate panel (7.2) carries the support mould (7.1). The plate panel
(7.2) comprises the belt channel (7.2.1). The plate panel (7.2) is preferably in a tetragonal geometrical form. The plate panel (7.2) is placed on the plate conveying slide (7.5) and the plate conveying belt (7.6). The plate conveying motor (7.3) enables the required force in order to move the plate panel (7.2) on the plate movement axis (Y). The plate conveying rail (7.4) is located on the plate conveying feet (2.1). The length of the plate conveying rail (7.4) s adjusted according to the limit of the movement which is made on the plate movement axis (Y) by means of the plate panel (7.2). There is plate conveying slides (7.5) on the plate movement rails (7.4). The plate conveying slides (7.5) may move in a bidirectional linear manner in a manner such that it slides on the plate conveying rail (7.4). The plate panel (7.2) fits on the plate conveying slides (7.5). The plate panel (7.2) which is fitted on the plate conveying slides (7.5) moves on the plate movement axis (Y) with the movement of the plate conveying slides (7.5) on the plate conveying rail (7.4). The plate conveying belt (7.6) is fitted to the belt channel (7.2.1) which is positioned under the plate panel (7.2). The plate conveying belt (7.6) is used when the plate panel (7.2) is preferred to move in the reverse direction instead of its starting direction of movement on the plate movement axis (Y). The plate conveying belt (7.6) is positioned between the plate conveying feet (2.1) in a manner such that it is preferably at the center of the plate panel (7.2). The plate conveying slide (7.5) and the plate conveying belt (7.6) operate in connection with the plate conveying motor (7.3). The plate conveying motor (7.3) enables the required force for the operation of the plate conveying slide (7.5) and the plate conveying belt (7.6) and triggers their operation. The plate conveying belt (7.6) enables the plate panel (7.2) to move in the reverse direction of the direction of movement and to remain in a stable position on the plate conveying rail (7.4). The plate conveying rail (7.4) is located in a manner such that its one end is aligned with the printing mechanism (6). The plate panel (7.2) enables the plate which is located to the support mould (7.1) to move on the plate movement axis (Y) in a manner such that it is aligned with the printing mechanism (6) on the buffer movement axis (Z).
In one embodiment of the invention the operation of the plate conveying slides (7.5) which enables the bidirectional movement of the plate panel (7.2) is realized as the following. The plate panel (7.2) which is located on the plate conveying slides (7.5) is triggered by means of the plate conveying motor (7.3) in order to move on the plate conveying rail (7.4). The plate conveying motor (7.3) triggers the plate conveying slide (7.5) and the plate conveying belt (7.6). The plate conveying slide (7.5) may move on the plate movement axis (Y) together with the triggering force applied by means of the plate conveying motor (7.3). When the plate panel (7.2) is preferred to move on the plate movement axis (Y) in a reverse direction to the starting direction of movement, the plate conveying belt (7.6) is triggered by means of the plate conveying motor (7.3). the plate conveying belt (7.6) which is triggered by means of the plate conveying motor (7.3) enables to direct the plate conveying slide (7.5) in the reverse direction to the direction of movement on the plate conveying rail (7.4). The plate panel (7.2) enables to print different colors/pattem received by the buffer (6.2) from the painting panel unit (3) onto the plate by means of moving on the plate movement axis (Y).
In one embodiment of the invention, the painting stations (5) are located on the panel movement axis (X) together with the painting panel unit (3). The plate conveying trolley (7) is located on the plate movement axis (Y) in a manner such that it is perpendicular to the painting panel unit (3). The printing mechanism (6) is preferably located to the center of the location on which the painting panel unit (3) and the plate conveying trolley (7) are located. The painting stations (5) are preferably located to two parallel sides of the printing mechanism (6). On the other hand the plate conveying trolley (7) is located adjacently to one side of the printing mechanism (6) in a manner such that it is perpendicular to the painting stations (5). The painting stations (5) are positioned according to the number of colors/patterns to be printed on the plate. In this embodiment of the invention three painting stations (5) are used for a printing process with three colors/patterns. The painting stations (5) are located on two sides on the printing mechanism (6) according to the transfer of three different patterns to the painting panel unit (3) which are located beneath. On the first paint conveying surface (3.1), after the second paint conveying surface (3.2), in order to transfer the third pattern, while two painting stations (5) are located on one side of the printing mechanism (6), the other painting station (5) is located on the opposite side. In this case in this embodiment of the invention, two painting stations (5) are located on one side of the printing mechanism (6) and one is located to the other side. Therefore while the second color/pattem is received by the buffer (6.2) over the second paint conveying surface (3.2), at the same time the third color/pattern is transferred on the first paint conveying surface (3.1) by means of the painting station (5).
In another embodiment of the invention, when five different colors/patterns are preferred to be applied on the plate, five painting stations (5) are used. In this case, on the mutual sides of the printing mechanism (6), three painting stations are located on one side and two painting stations are located on the other side.
The control unit (8) in one embodiment of the invention is adapted for enabling and controlling the movement of the paint panel conveying trolley (4), the printing mechanism (6) and the plate conveying trolley (7) within predetermined timing and in a sequential manner. The control unit (8) directly controls the movement of the paint panel conveying trolley (4), the printing mechanism (6) and the plate conveying trolley (7). The control unit (8) enables control of the paint panel conveying trolley (4) by means of the panel motion motor (4.1). The panel motion motor (4.1) triggers the panel motion slide (4.3) by means of the signal sent by the control unit (8) by the panel motion motor (4.1). Together with triggering the panel motion slide (4.3), the paint panel conveying trolley (4) begins to move on the panel motion rail (4.2) in a direction. When it is preferred that the paint panel trolley (4) reaches the painting stations (5) respectively and then the first painting panel unit (3) comes underneath the printing mechanism (6), together with the signal sent by the control unit (8) to the panel motion belt (4.4), the panel motion belt (4.4) enables the paint panel trolley (4) to stop and to move in a reverse manner. In one embodiment of the invention the control unit (8) enables control of the plate conveying trolley (7) by means of the plate conveying motor (7.3). Together with the signal sent by the control unit (8) to the plate conveying motor (7.3), the plate conveying motor (7.3) triggers the plate conveying slide (7.5). After the plate conveying slide (7.5) is triggered then the plate conveying trolley (7) starts to move on the plate conveying rail (7.4) in a direction by which it can reach the printing mechanism (6). When the plate conveying trolley (7) is preferred to reach the printing mechanism (6), together with the signal transmitted by means of the control unit (8) to the plate conveying belt (7.6), the plate conveying belt (7.6) enables the plate conveying trolley (7) to stay on the plate conveying rail (7.4) and to move in a reverse direction.
In one embodiment of the invention, the additional motion channel (7.7) in the plate conveying trolley (7) is used for preventing the strike of the plate panel (7.2) to the buffer (6.2). During the movement of the plate conveying trolley (7) on the plate movement axis (Y), in case the buffer (6.2) and the plate panel (7.2) are not enabled to be in the same period of time and in alignment, then the possible strike of the plate panel (7.2) to the buffer (6.2) by means of shifting from the line of the printing mechanism is prevented. The additional motion channel (7.7) is located on the side of the printing mechanism (6) which is parallel to the plate conveying trolley (7).
In one embodiment of the invention the control unit (8) enables control of the printing mechanism (6) by means of the printing motor (6.1). Together with the signal sent by the control unit (8) to the printing motor (6.1), the printing motor (6.1) triggers the presser bar (6.3). Together with triggering the presser bar (6.3), the buffer (6.2) starts to move on the presser bar (6.3) on the buffer movement axis (Z) in a downward direction. In case the buffer (6.2) reaches to the painting panel unit (3) or onto the plate, together with the signal transmitted by means of the control unit (8), the movement of the buffer (6.2) on the presser bar (6.3) stops and after the transfer of the color/pattern, it moves in a reverse direction on the presser bar (6.3) for returning back to its previous position.
In one embodiment of the invention the control unit (8) controls the operation of the painting station (5). The control unit (8) controls the time of the color/pattem transfer process in case the painting panel unit (3) comes under the painting station (5) of the squeegee (5.1) in the painting station (5).
The plate receiving arm (9) included in one embodiment of the invention is used for leaving a plate to the support mound (7.1) on the plate conveying trolley (7) and for removing the plate from the support mould (7.1) after the color/pattern printing process. The plate receiving arm (9) is preferably positioned at a location which is closer to the plate conveying trolley (7). The movement of the plate receiving arm (9) is preferably controlled by means of the control unit (8). The movement of the plate receiving arm (9) may be performed by setting against time according to leaving the plate on the support mould (7.1) and removing the plate from the support mould (7.1).
The plate conveying line (10) included in one embodiment of the invention enables to bring the plates to be located on the plate conveying trolley (7) and to separate the plates from the plate conveying trolley (7) on which printings are made. The plate conveying line (10) is positioned in a closer location to the plate conveying trolley (7). The plates received from the plate conveying line (10) are located to the plate conveying trolley (7) by means of the plate receiving arm (9). After the plates on which color/pattem printings are made, are received from the plate conveying trolley (7) by means of the plate receiving arm (9), are located on the plate conveying line (10) for sending to packaging or controlling. The operation of the plate conveying line (10) is controlled by means of the control unit (8). The plate conveying line (10) may be located on the plate movement axis (Y) or the panel movement axis (X). In this embodiment of the invention the plate conveying line (10) is preferably located on the panel movement axis (X) and a bidirectional movement is enabled on the panel movement axis (X). The plate conveying line (10) enables the plate on which printing is made to reach the plate conveying trolley (7) and to take away the plate on which printing is made from the plate conveying trolley (7).
In an alternative embodiment of the invention, the transfer of the color/pattern on the buffer (6.2) is performed by thermal changes. The colors/patterns created in the painting station (5) have a specific temperature. Transfer of the colors/patterns on the plate is realized from warm to cold. The buffer (6.2) which is used for transferring the colors/patterns has a lower temperature than the first paint conveying surface (3.1) and the second paint conveying surface (3.2) in the painting panel unit (3). For this reason, the color pattern on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) may be transferred on the buffer (6.2). The colors/patterns which are transferred on the buffer (6.2) are transferred on the plate which has a lower temperature than the buffer (6.2).
The usage of the plate printing machine (1) included in this embodiment of the invention where it is configured with a single printing mechanism (6), is realized as the following. The plate which is brought to the plate conveying trolley (7) from the plate conveying line (10) is located on the support mould (7.1) by means of holding with the plate receiving arm (9). By means of the operation of the vacuum, the support mould (7.1) is enabled to hold the plate in a stable manner. When the plate is loaded on the plate conveying trolley (7), at the same time different color/patterns are created on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) by means of the consecutive painting stations (5). The painting stations (5) transfer the colors/pattems on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) at the same time. After the colors/patterns are transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2), the painting panel unit (3) moves on the panel movement axis (X) in a manner such that the first paint conveying surface (3.1) comes underneath the printing mechanism (6). When the first paint conveying surface (3.1) comes beneath the printing mechanism (6), the buffer (6.2) applies a pressure force on the first paint conveying surface (3.1) by means of moving on the buffer movement axis (Z). After the pressure applied by means of the buffer (6.2) on the first paint conveying surface (3.1), the color/pattem on first paint conveying surface (3.1) is transferred onto the surface of the buffer (6.2). After the buffer (6.2) applies a force on the first paint conveying surface (3.1), it returns to its previous location by means of moving on the buffer movement axis (Z). After the movement of the buffer (6.2) is completed then the painting panel unit (3), the second paint conveying surface
(3.2) moves in a forward direction on the panel movement axis (X) again in a manner such that they come underneath the printing mechanism (6). When the second paint conveying surface (3.2) comes beneath the printing mechanism (6), the first paint conveying surface (3.1) is in alignment with the painting station (5) on the other side of the printing mechanism (6). While the second color/pattern on the second paint conveying surface (3.2) which is under the printing mechanism (6) is transferred by the buffer (6.2) on it, simultaneously a different third color/patter is transferred on the first paint conveying surface (3.1) by means of the painting station (5) which are aligned with each other. After the second color/pattern is transferred on the buffer (6.2) and simultaneously the third color/pattem is transferred on the first paint conveying surface (3.1), the painting panel unit (3) enables the first paint conveying surface (3.1) to come beneath the printing mechanism (6) again by means of moving in a reverse direction on the panel movement axis (X). When the first paint conveying surface (3.1) on which the third color/pattern is present is beneath the printing mechanism (6), the buffer
(6.2) transfers the third color/pattem on it by means of applying a pressure force on the first paint conveying surface (3.1) again. After the colors/patterns on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) on the buffer (6.2), the paint panel unit (3) returns to the starting position by means of moving in a reverse direction on the panel movement axis (X). The buffer (6.2) on which there are three different colors/pattems comes to the starting position by means of moving in an upward direction on the buffer movement axis (Z). The plate on the support mould (7.1) moves on the plate movement axis (Y) together with triggering the plate conveying trolley (7) in a manner such that it may reach the printing mechanism. In case the plate panel (7.2) is aligned with the printing mechanism (6), the buffer (6.2) applies a pressure force on the plate for transferring the color/pattern on it onto the plate by means of moving in a downward manner on the buffer movement axis (Z). In this case by using a single printing mechanism (6), three different color/patterns may be printed on the plate.
The usage of the plate printing machine (1) included in this embodiment of the invention which is configured with a pair of printing mechanisms (6) is realized as the following. In case there is a pair of printing mechanisms (6), the printing mechanisms (6) are located in an adjacent manner. In the same manner, two painting panel units (3) are also located in an adjacent manner. While the painting stations (5) are located together with two painting units (2), a painting station (5) which is connected to the other printing mechanism (6) is located on one side of the printing mechanism (6) where there are two painting stations (5). In the same manner on one side of the first printing mechanism (6) where a single painting station (5) is present, two painting stations (5) of the other printing mechanism (6) are located in a manner such that they correspond thereof. In this case all panting stations (5) are operated at the same time as it is in the plate printing machine (1) with a single printing mechanism (6) and simultaneously color/pattem transfer on the painting panel units (3) are realized. Transferring the first three colors/patterns on the plate is realized in the same way as it is with the single printing mechanism (6). However after the first buffer (6.2) comes to the first position by means of transferring the colors/pattems, the plate conveying trolley (7) is aligned with the second printing mechanism (6) by means of proceeding on the plate movement axis (Y). The other colors/pattems are printed on the plate which is aligned with the second buffer (6.2) on which other different three colors/patterns is transferred. The plate on which all colors/pattems are printed moves in a reverse manner by means of the plate conveying trolley (7) in a manner such that it comes to its previous position on the plate movement axis (Y).

Claims

1. A plate printing machine (1) which is used in printing a plurality of paint/pattern on the plate, enables bidirectional motion of the plate during printing process and enables printing a plurality of paint/pattern onto the plate simultaneously, is characterized by the following,
- at least one painting panel unit (3) which comprises at least one first paint conveying surface (3.1), at least one second paint conveying surface (3.2) and at least one cleaning surface (3.3), carries the paint/pattem to be printed onto the plate on it, moves in a bidirectional manner on the panel movement axis (X),
at least one paint panel conveying trolley (4) on which a painting panel unit (3) is located, which brings the painting panel unit (3) to the painting stations (5) by means of moving it on the panel movement axis (X) via applying force on the painting panel unit (3),
at least one painting station (5) which comprises at least one squeegee (5.1) and at least one paint chamber (5.2), is located on the panel movement axis (X) together with the painting panel unit (3), transfers said paint/pattem on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) in the painting panel unit (3) by means of creating paint/pattern printed on the plate,
at least one printing mechanism (6) which comprises at least one buffer (6.2), is located on the buffer movement axis (Z) in a perpendicular manner to the painting panel unit (3), moves the buffer (6.2) to which it is connected on the buffer movement axis (Z) in a manner such that it presses on the painting panel unit (3), enables printing the paints/patterns within the painting panel unit (3) on the plate simultaneously by means of transferring onto the buffer (6.2),
at least one plate conveying trolley (7) which comprises at least one support mould (7.1) that carries the plate in a stable manner of it by means of vacuum and at least one plate panel (7.2), moves the plates respectively that are loaded on it on the plate movement axis (Y) for printing in a manner such that each of them is brought under the printing mechanism (6), brings the plate to the first loading position again after the printing mechanism (6) makes print on the plate,
at least one control unit (8) which is adapted for enabling and controlling the movement of the paint panel conveying trolley (4), the printing mechanism (6) and the plate conveying trolley (7) within predetermined timing and in a sequential manner.
2. The plate printing machine (1) according to claim 1, characterized by the conveying body (2) which comprises the plate conveying foot (2.1), the paint conveying foot (2.2) and the print conveying foot (2.3), enables to convey the painting panel unit (3), the paint panel conveying trolley (4), the painting station (5), the printing mechanism (6) and the plate conveying trolley (7).
3. The plate printing machine (1) according to claim 1, characterized by the first paint conveying surface (3.1) and the second paint conveying surface (3.2) which are located on the painting panel unit (3) in a sequential manner, are manufactured from a material that may be subject to elastic deformation, on which color/pattem may be transferred by means of the painting station (5).
4. The plate printing machine (1) according to claim 1, characterized by the first paint conveying surface (3.1) and the second paint conveying surface (3.2) which enable to transfer different colors/patterns to be printed on the plate and enable to convey thereof after transfer.
5. The plate printing machine (1) according to claim 1, characterized by the cleaning surface (3.3) which cleans the colors/patterns that are not preferred to be printed on the plate or that are printed on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) by mistake.
6. The plate printing machine (1) according to claim 1, characterized by the paint panel conveying trolley (4) which comprises the panel motion motor (4.1), the panel motion rail (4.2), the panel motion slide (4.3) and the panel motion belt (4.4), on which the painting panel unit (3) is located, enables the required force in order to move the painting panel unit (3).
7. The plate printing machine (1) according to claim 1, characterized by the paint panel conveying trolley (4) which fits onto the panel motion slides (4.3), enables movement of the painting panel unit (3) on the panel movement axis (X), enables movement of the plate movement belt (4.4) and the painting panel unit (3) in a reverse manner of the movement direction and its remaining in a stable manner on the panel motion rail (4.2) by means of the movement of the panel motion slides (4.3) on the panel motion rail (4.2).
8. The plate printing machine (1) according to claim 1, characterized by the painting station (5) which comprises wire (5.3), is located depending on the number of colors/patterns to be transferred on the plate and enables forming the color/pattern that is printed on the plate.
9. The plate printing machine (1) according to claim 1, characterized by the painting station (5) which transfers said paint/pattern on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) in the painting panel unit (3) by means of creating the paint/pattern that is printed on the plate.
10. The plate printing machine (1) according to claim 1, characterized by the printing mechanism (6) which comprises the printing motor (6.1) and the presser bar (6.3), is located at a higher level than the painting panel unit (3) and the painting stations (5) by means of the print conveying feet (2.3), enables the colors/patterns transferred to the painting panel unit (3) from the painting stations (5) to be printed on the plate.
11. The plate printing machine (1) according to claim 1, characterized by the buffer (6.2) which is manufactured from a material that may undergo elastic deformation, moves on the presser bar (6.3) on the buffer movement axis (Z), transfers the color/pattem on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) in the painting panel unit (3) on it by means of applying pressure force thereof.
12. The plate printing machine (1) according to claim 1, characterized by the buffer (6.2) which transfers the colors/pattems received from the painting panel unit (3) onto the plate by means of applying pressure force.
13. The plate printing machine (1) according to claim 1, characterized by the painting panel unit (3) which is located under two consecutive painting stations (5) in a manner such that the first paint conveying surface (3.1) and the second paint conveying surface (3.2) are aligned with the painting stations
(5)·
14. The plate printing machine (1) according to claim 1, characterized by the painting panel unit (3) which moves on the panel movement axis (X) in a manner such that the first paint conveying surface (3.1) comes underneath the printing mechanism (6) after the colors/pattems are transferred on the first paint conveying surface (3.1) and the second paint conveying surface (3.2).
15. The plate printing machine (1) according to claim 1, characterized by the buffer (6.2) which applies pressure force to the first paint conveying surface (3.1) by means of moving on the buffer movement axis (Z) when the first paint conveying surface (3.1) comes underneath the printing mechanism (6) and enables the color/pattern on the first paint conveying surface (3.1) to be transferred on it after the pressure it applies to the first paint conveying surface (3.1).
16. The plate printing machine (1) according to claim 1, characterized by the painting panel unit (3), after the pressure it applies on the first paint conveying surface (3.1) which enables the movement of the buffer (6.2) to be completed by means of moving on the buffer movement axis (Z), comes to its previous position by moving in a forward manner on the panel movement axis (X) such that the second paint conveying surface (3.2) comes underneath the printing mechanism (6).
17. The plate printing machine (1) according to claim 1, characterized by the first paint conveying surface (3.1) which is aligned with the painting station (5) on the other side of the printing mechanism (6) when the second paint conveying surface (3.2) comes underneath the printing mechanism (6).
18. The plate printing machine (1) according to claim 1, characterized by the first paint conveying surface (3.1) on which a different third color/pattern is transferred by means of the painting station (5) that it is aligned with while a second color/pattern on the second paint conveying surface (3.2) which comes underneath the printing mechanism is transferred thereon by means of the buffer (6.2).
19. The plate printing machine (1) according to claim 1, characterized by the painting panel unit (3) which enables the first paint conveying surface (3.1) to come underneath the printing mechanism (6) again by means of moving in a reverse manner on the panel movement axis (X) after a second color/pattern is transferred on the buffer (6.2) ant at the same time a third color/pattern is transferred on the first paint conveying surface (3.1).
20. The plate printing machine (1) according to claim 1, characterized by the buffer (6.2) which transfers the third color/pattern on it by applying pressure force on the first paint conveying surface (3.1) when the first paint conveying surface (3.1) that has the third color/pattern is underneath the printing mechanism (6).
21. The plate printing machine (1) according to claim 1, characterized by the paint panel unit (3) which returns to its starting position by means of moving on the panel movement axis (X) in a reverse manner after the colors/patterns on the first paint conveying surface (3.1) and the second paint conveying surface (3.2) are transferred on the buffer (6.2).
22. The plate printing machine (1) according to claim 1, characterized by the plate conveying trolley (7) which comprises the plate conveying motor (7.3), the plate conveying rail (7.4), the plate conveying slide (7.5), the plate conveying belt (7.6), the additional motion channel (7.7) and the vacuum inlet (7.8), enables the plate to be printed and the printing mechanism (6) to be aligned.
23. The plate printing machine (1) according to claim 1, characterized by the support mould (7.1) which comprises the plate seating surface (7.1.1) and the vacuum gap (7.1.2), is located on the plate panel (7.2), is manufactured from a material that may undergo elastic deformation, enables the plate to remain in a stable position and prevents the plate to be separated by using vacuum without applying any force.
24. The plate printing machine (1) according to claim 1, characterized by the painting station (5) which is located on the mutual sides of the printing mechanism (6), such that on side two, and on the other side one is located, enables to transfer the third color/pattern on the first paint conveying surface (3.1) simultaneously while the second color/pattem is received from the second paint conveying surface (3.2) by means of the buffer (6.2).
25. The plate printing machine (1) according to claim 1, characterized by the control unit (8) which enables to control the paint panel trolley (4) by means of the panel motion motor (4.1), triggers the panel motion slide (4.3) by means of the panel motion motor (4.1) together with the signal it sends to the panel motion motor (4.1).
26. The plate printing machine (1) according to claim 1, characterized by the control unit (8) which enables the panel motion belt (4.4) and the paint panel trolley (4) to stop and the to move in a reverse direction by means of the signal that it sends to the panel motion belt (4.4) when the painting panel unit (3) is preferred to come underneath the printing mechanism (6).
27. The plate printing machine (1) according to claim 1, characterized by the control unit (8) which enables to control the plate conveying trolley (7) by means of the plate conveying motor (7.3), triggers the plate conveying slide (7.5) by means of the plate conveying motor (7.3) together with the signal that it sends to the plate conveying motor (7.3).
28. The plate printing machine (1) according to claim 1, characterized by the control unit (8) which enables to stop the plate conveying belt (7.6) and the plate conveying trolley (7) on the plate conveying rail (7.4) and to move in a reverse manner by means of the signal that it sends to the plate conveying belt (6) when the plate conveying trolley (7) is preferred to reach the printing mechanism (6).
29. The plate printing machine (1) according to claim 22, characterized by the additional motion channel (7.7) which prevents the possible strike of the plate panel (7.2) that shifts from the line of the printing mechanism (6) to the buffer (6.2) during the movement of the plate conveying trolley (7) on the plate movement axis (Y) in case the buffer (6.2) and the plate panel (7.2) is not aligned in the same line within the same time zone.
30. The plate printing machine (1) according to claim 1, characterized by the control unit (8) which enables to control the printing mechanism (6) by means of the printing motor (6.1), to trigger the presser bar (6.3) by means of the printing motor (6.1) together with the signal that it sends to the printing motor (6.1).
31. The plate printing machine (1) according to claim 1, characterized by the control unit (8) which enables to stop the movement of the buffer (6.1) on the presser bar (6.3) by means of the signal sent in case the buffer (6.2) reaches on the painting panel unit (3) or on the plate and to move thereof in a reverse manner after the color/pattem is transferred for returning to its previous position again.
32. The plate printing machine (1) according to claim 1, characterized by the plate receiving arm (9) which is located in the neighborhood of the plate conveying trolley (7), enables to leave the plate to support mould (7.1) of the plate conveying trolley (7) and to remove the plate from the support mould (7.1) after the color/pattern printing of the plate.
33. The plate printing machine (1) according to claim 1, characterized by the plate conveying line (10) which is located in the neighborhood of the plate conveying trolley (7), enables to bring the plate on which printing will be made to the plate conveying trolley (7) and to remove the plate on which printing is made from the plate conveying trolley (7).
PCT/TR2019/050735 2018-11-21 2019-09-09 A plate printing machine WO2020106248A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2018/17572 2018-11-21
TR2018/17572A TR201817572A2 (en) 2018-11-21 2018-11-21 ONE PLATE PRINTING MACHINE

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WO2020106248A1 true WO2020106248A1 (en) 2020-05-28

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102423963A (en) * 2011-09-26 2012-04-25 温州市汇顺达工贸有限公司 Six-color transfer printing machine used for processing glass-ceramic products
CN104325785A (en) * 2014-10-15 2015-02-04 佛山市南海鑫隆机工机械有限公司 Full-automatic transfer printing production line for automatically drawing multicolor patterns on walls of ceramic dishes
CN204998129U (en) * 2015-09-19 2016-01-27 潮州市潮安区皓强瓷业有限公司 Ceramic's double -colored pattern shifts printing machine
CN106042618A (en) * 2016-07-08 2016-10-26 长兴艾飞特科技股份有限公司 Bidirectional oil cup-type pad printing machine
CN106113923A (en) * 2016-08-16 2016-11-16 昆山倚天自动化科技股份有限公司 A kind of rotary type multi-station pad printer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102423963A (en) * 2011-09-26 2012-04-25 温州市汇顺达工贸有限公司 Six-color transfer printing machine used for processing glass-ceramic products
CN104325785A (en) * 2014-10-15 2015-02-04 佛山市南海鑫隆机工机械有限公司 Full-automatic transfer printing production line for automatically drawing multicolor patterns on walls of ceramic dishes
CN204998129U (en) * 2015-09-19 2016-01-27 潮州市潮安区皓强瓷业有限公司 Ceramic's double -colored pattern shifts printing machine
CN106042618A (en) * 2016-07-08 2016-10-26 长兴艾飞特科技股份有限公司 Bidirectional oil cup-type pad printing machine
CN106113923A (en) * 2016-08-16 2016-11-16 昆山倚天自动化科技股份有限公司 A kind of rotary type multi-station pad printer

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