WO2020087905A1 - Air conditioner composite hose for conveying new environmentally-friendly refrigerant - Google Patents

Air conditioner composite hose for conveying new environmentally-friendly refrigerant Download PDF

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Publication number
WO2020087905A1
WO2020087905A1 PCT/CN2019/086637 CN2019086637W WO2020087905A1 WO 2020087905 A1 WO2020087905 A1 WO 2020087905A1 CN 2019086637 W CN2019086637 W CN 2019086637W WO 2020087905 A1 WO2020087905 A1 WO 2020087905A1
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layer
high temperature
temperature resistant
resistant rubber
fluoroplastic
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PCT/CN2019/086637
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French (fr)
Chinese (zh)
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王亮燕
陶平
王宗浩
韩艳春
岳小雪
冯程
沈汪兵
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南京利德东方橡塑科技有限公司
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Priority claimed from CN201821772142.XU external-priority patent/CN209800894U/en
Priority claimed from CN201811279431.0A external-priority patent/CN109488819A/en
Application filed by 南京利德东方橡塑科技有限公司 filed Critical 南京利德东方橡塑科技有限公司
Publication of WO2020087905A1 publication Critical patent/WO2020087905A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a general shape other than plane
    • B32B1/08Tubular products
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics

Definitions

  • the invention relates to an air-conditioning pipe, in particular to a composite air-conditioning hose for conveying a new type of environmentally friendly refrigerant.
  • fluorohydrocarbons and chlorofluorocarbons and other refrigeration media used in air conditioning and refrigeration systems for automobiles and homes, etc.
  • the working conditions of hoses conveying the media are: temperature -40 °C ⁇ 100 °C, pressure 0 ⁇ 3.5MPa, so choose poly
  • the amide (nylon) alloy is the structure of the barrier layer.
  • the existing refrigerant R134a has a high GWP value and will decompose harmful substances. Therefore, R134a has become one of the main controlled substances in the Kigali Amendment of the Montreal Protocol and will be banned from use.
  • Carbon dioxide is a natural refrigerant. It has a GWP of 1 and an ozone coefficient of 0. It has good environmental friendliness. At the same time, it has low toxicity, no flammability, and is cheap. Therefore, the use of carbon dioxide in air conditioning can fundamentally solve refrigeration Agent replacement working fluid.
  • the air conditioning system After using the new refrigerant carbon dioxide, the air conditioning system has undergone tremendous changes, and the working environment of the hose conveying the refrigerant has also undergone tremendous changes.
  • the main performances are as follows: (1) The system pressure is high, and the operating pressure is 0MPa-17MPa ; (2) The system temperature is high, the operating temperature range is -50 °C ⁇ 180 °C; (3) The leakage is small, the hose leakage is required to be less than 0.3g / year; (4) The hose expansion is low, to avoid refrigerant in There is a pressure drop during the transportation process; (5) It is connected to the inlet and outlet of the compressor and has a complex vibration and pulse environment; (6) The carbon dioxide refrigerant has the characteristics of explosive decompression, and the inside of the hose must not be in direct contact with rubber; ( 7) New types of compressor oil require hoses with excellent media resistance. Existing air conditioning hoses can no longer meet the requirements for the use of new refrigerants, and new structural
  • THV fluorine material air-conditioning pipe conveying a new environmentally friendly refrigerant.
  • THV thermoplastic elastomer is used as the barrier layer, but the melting point and softening point of THV are low.
  • the THV fluorine material air conditioning tube does not have actual use value; in addition, the use temperature of the rubber CIIR, EPDM and ECO of the THV fluorine material air conditioning tube does not exceed 165 °C, when the working temperature of the hose reaches 165 °C, the performance of the rubber will be greatly attenuated, and it has no use value. Therefore, the THV fluorine material air conditioning tube is designed based on the existing R134a system, and does not meet the requirements of the new air conditioning refrigeration system.
  • the Chinese patent application discloses a new type of refrigerant CO2 air conditioning system hose.
  • PA11 is used as the structure of the barrier layer. Due to the characteristics of its molecular structure, PA11 uses a temperature of -40 °C ⁇ 120 °C.
  • the shielding layer will be significantly softened and deformed, and the carbon dioxide gas molecules will quickly penetrate into the PA11 layer, resulting in a large leakage rate of the system; in addition, when the system stops working, the pressure in the hose quickly decreases and penetrates into the The carbon dioxide molecules in the barrier layer quickly evaporate, and explosive decompression will occur, causing the hose to rupture.
  • the Chinese patent application discloses the R744 air-conditioning pipe and its connection structure.
  • Stainless steel bellows are used as the barrier layer. Since the R744 air-conditioning pipe is connected to both ends of the compressor inlet and outlet, the vibration and pulse of the environment are more complicated. Under the action of vibration and pulse, stainless steel bellows are prone to fatigue damage or breakage, resulting in a significant reduction in the life of the hose. At the same time, during the vibration process, the metal bellows will generate large noise, affecting the NVH performance.
  • the hose will be lack of glue during the vulcanization process, and the vulcanization pressure is insufficient, resulting in poor high temperature resistance of the rubber protective layer, which cannot meet the requirements for use.
  • the purpose of the present invention is to overcome the above technical deficiencies and provide a high-temperature, high-pressure, low-expansion, low-NVH, and long-life composite air conditioning hose for transporting carbon dioxide, a new environmentally friendly refrigerant, to provide long-term stable operation of the air conditioning system A reliable guarantee.
  • a composite air-conditioning hose for conveying a new type of environmentally friendly refrigerant The inner layer of the composite air-conditioning hose is a fluoroplastic gas barrier layer.
  • the composite air-conditioning hose includes an inner fluoroplastic gas barrier layer 1 and at least one reinforcement layer 3 provided outside the fluoroplastic gas barrier layer 1 , And / or the high temperature resistant rubber layer 2 provided outside the reinforcement layer 3; the number of the high temperature resistant rubber layer 2 is n, the number of the reinforcement layer 3 is n or n + 1, n is selected from 0, 1, 2; the high temperature resistant rubber layer 2 and the reinforcement layer 3 are arranged alternately.
  • the composite air conditioning hose is composed of a fluoroplastic gas barrier layer 1 and a reinforcement layer 3 in order from inside to outside; or a fluoroplastic gas barrier layer 1, a reinforcement layer 3 and a high temperature resistant rubber layer 2 in sequence from inside to outside ; Or from inside to outside composed of fluoroplastic gas barrier layer 1, reinforced layer 3, high temperature resistant rubber layer 2 and reinforced layer 3; or from inside to outside by fluoroplastic gas barrier layer 1, reinforced layer 3, high temperature resistant rubber layer 2. Reinforcement layer 3 and high temperature resistant rubber layer 2; or from inside to outside by fluoroplastic gas barrier layer 1, reinforcement layer 3, high temperature resistant rubber layer 2, reinforcement layer 3, high temperature resistant rubber layer 2 and reinforcement layer 3 composition.
  • the composite air conditioning hose includes an inner fluoroplastic gas barrier layer 1 and at least one layer disposed outside the fluoroplastic gas barrier layer 1 is resistant to high temperature
  • the rubber layer 2 is a reinforcing layer 3 provided outside the high temperature resistant rubber layer 2; the number of the reinforcing layer 3 is m, and the number of the high temperature resistant rubber layer 2 is m or m + 1, m is selected from 1, 2;
  • the high temperature resistant rubber layer 2 and the reinforcement layer 3 are arranged alternately.
  • the composite air conditioning hose is composed of a fluoroplastic gas barrier layer 1, a high temperature resistant rubber layer 2 and a reinforcement layer 3 in order from inside to outside; or a fluoroplastic gas barrier layer 1 and a high temperature resistant rubber layer in order from inside to outside 2.
  • the reinforced layer 3 and the high temperature resistant rubber layer 2; or from the inside to the outside of the fluorine plastic gas barrier layer 1, the high temperature resistant rubber layer 2, the reinforced layer 3, the high temperature resistant rubber layer 2 and the reinforced layer 3; or by the inner It is composed of fluoroplastic gas barrier layer 1, high temperature resistant rubber layer 2, reinforcement layer 3, high temperature resistant rubber layer 2, reinforcement layer 3 and high temperature resistant rubber layer 2 in this order.
  • the inner diameter of the composite air conditioning hose is 3.2mm-10mm; the thickness of the fluoroplastic gas barrier layer is 0.1-2.5mm; and the thickness of the high temperature resistant rubber layer is 0.5-3.0mm.
  • the fluoroplastic of the fluoroplastic gas barrier layer 1 is selected from PTFE (polytetrafluoroethylene), PEP (polyperfluoroethylene propylene), PFA (tetrafluoroethylene-perfluoroalkoxy vinyl ether copolymer), PDVF One or more of (polyvinylidene fluoride) and ETFE (copolymer of ethylene and tetrafluoroethylene).
  • the material of the high temperature resistant rubber layer 2 is one or more of HNBR (hydrogenated nitrile rubber) composition, silicone rubber composition, and fluororubber composition.
  • HNBR hydrogenated nitrile rubber
  • the HNBR rubber composition contains the following components by weight: HNBR rubber: 100 parts, DCP: 2 to 4 parts, accelerator TAIC: 0.5 to 4 parts, antioxidant 445: 0.5 to 3 parts, carbon black N550: 40 ⁇ 80 parts, softener: 5-10 parts; wherein the softener is selected from softener TOTM, softener TP-95.
  • the silicone rubber composition contains the following components by weight: methyl vinyl silicone rubber: 100 parts, methyl hydroxy silicone oil: 5-10 parts, reinforcing agent silica: 30-60 parts, peroxide vulcanization Agent bis-pentasulfurizing agent (2,5-dimethyl-2,5-di (tert-butylperoxy) hexane): 2 to 4 parts.
  • the fluororubber composition contains the following parts by weight of components: fluororubber: 100 parts, magnesium oxide 150: 3-15 parts, calcium hydroxide: 3-6 parts, peroxide vulcanizing agent DCP: 1.5-4.0 parts , N990: 10-40 copies.
  • the reinforcing layer 3 is formed by weaving or winding one or more of AR (aramid fiber), PVA (polyvinyl alcohol fiber), and metal wire.
  • AR aramid fiber
  • PVA polyvinyl alcohol fiber
  • the wire diameter of the aramid fiber is 0.25-1.0mm, and the elongation at break is ⁇ 3%;
  • the wire diameter of the polyvinyl alcohol fiber is 0.25-1.0mm, and the elongation at break is ⁇ 3.5%;
  • the wire diameter of the metal wire is 0.25-1.0 mm, and the elongation at break is ⁇ 3%.
  • the metal wire is stainless steel wire or copper-plated steel wire.
  • the hose of the present invention has excellent comprehensive performances such as resistance to penetration, resistance to high and low temperatures, resistance to bending, low expansion, resistance to vibration and better pulse absorption, high resistance to penetration of refrigerant, and effective prevention of refrigerant in Leakage of the pipe joint and hose connection.
  • the specific performance is:
  • the use temperature of the fluoroplastic gas barrier layer is -60 °C ⁇ 230 °C, which can guarantee the same state under the condition of the use temperature of carbon dioxide refrigerant -50 °C ⁇ 180 °C, which not only maintains the flexibility, but also the intermolecular force. It can ensure the shielding effect of the barrier layer, ensure low penetration, and avoid the occurrence of explosive decompression.
  • the high temperature resistant rubber layer can ensure the flexibility of the hose at -50 °C ⁇ 180 °C, to ensure that the hose has good NVH performance; convenient riveting structure design, to ensure low penetration of the hose itself and the joint of the joint.
  • the reinforcement layer is made of metal wire, aramid or polyvinyl alcohol fiber with high modulus and small temperature coefficient, to ensure that the hose has a small expansion coefficient at -40 °C ⁇ 180 °C, and the circumferential and radial stability of the hose is good , Reducing the system pressure drop and avoiding the problem of explosive decompression.
  • Example 1 is a schematic structural view of the composite air conditioning hose of Example 1;
  • Example 2 is a schematic structural view of a composite air conditioning hose of Example 2;
  • Example 3 is a schematic structural view of a composite air conditioning hose of Example 3.
  • Example 4 is a schematic structural view of a composite air conditioning hose of Example 4.
  • Example 5 is a schematic structural view of a composite air conditioning hose of Example 5.
  • Example 6 is a schematic structural view of a composite air conditioning hose of Example 6;
  • Example 7 is a schematic structural view of a composite air conditioning hose of Example 7.
  • Example 8 is a schematic structural view of a composite air conditioning hose of Example 8.
  • Example 9 is a schematic structural view of a composite air conditioning hose of Example 9.
  • a composite air-conditioning hose for conveying a new type of environmentally friendly refrigerant, from inside to outside is: fluoroplastic gas barrier layer 1, reinforcement layer 3; wherein, the material of fluoroplastic gas barrier layer is PTFE , The thickness is 1.5mm; the reinforcement layer is woven from stainless steel wire with a wire diameter of 0.3mm and an elongation at break of 3.0%.
  • the inner diameter of the composite air conditioning hose is 4mm, and the outer diameter is 8.2mm.
  • the test method for the leakage of the hose is: the leak detection adopts a helium detection system, the measurement medium is pure R744, the charge of R744 is 185kg / m 3 , the temperature is 165 ° C, the pressure is 13MPa, the load is maintained, and the mass spectrometer is used R744 test, test once every hour until the leakage rate of the adjacent time interval reaches the steady state ( ⁇ 10% deviation), and record the leakage rate after the steady state.
  • the leakage of the hose is 3g / year.
  • a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, high temperature resistant rubber layer 2 and reinforcement layer 3; among them, fluoroplastic gas barrier layer
  • the material is PDVF, the thickness is 1mm
  • the material of the high temperature resistant rubber layer is a fluororubber composition: 100 parts of fluororubber, 10 parts of highly active magnesium oxide 150, 6 parts of calcium hydroxide, 3 parts of peroxide curing agent DCP, 30 N990 carbon black with a thickness of 2.4 mm
  • the reinforcement layer is formed by winding stainless steel wire with a wire diameter of 0.3 mm and an elongation at break of 2.7%.
  • the inner diameter of the composite air conditioning hose is 6mm, and the outer diameter is 14mm.
  • the leakage of the hose is 2.5g / year.
  • a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside: fluoroplastic gas barrier layer 1, reinforcement layer 3 and high temperature resistant rubber layer 2; wherein, fluoroplastic gas barrier layer
  • the material is PTFE, the thickness is 1mm; the reinforcement layer is wound by a copper-plated steel wire with a wire diameter of 0.3mm and an elongation at break of 2.5%; the material of the high temperature resistant rubber layer is a fluororubber composition (same as Example 2) , The thickness is 2.9mm.
  • the inner diameter of the composite air conditioning hose is 4mm, and the outer diameter is 13mm.
  • the leakage of the hose is 2.2g / year.
  • a composite air conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first high temperature resistant rubber layer 21, reinforcement layer 3 and second high temperature resistant rubber Layer 22; wherein, the material of the fluoroplastic gas barrier layer is PTFE and the thickness is 0.8mm; the materials of the first and second high temperature resistant rubber layers are hydrogenated nitrile rubber composition: 100 parts HNBR rubber, 2.5 parts DCP, 3.5 1 part of accelerator TAIC, 2.5 parts of anti-aging agent 445, 70 parts of N550 carbon black, 8 parts of softener TP-95, the thickness of the two high temperature resistant rubber layers are 2.2mm; the reinforcement layer has a wire diameter of 0.3mm and elongation at break Braided copper-plated steel wire with a rate of 2.5%.
  • the inner diameter of the composite air conditioning hose is 4mm, and the outer diameter is 15.6mm.
  • the leakage of the hose is 2.4g / year.
  • a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first reinforcement layer 31, high temperature resistant rubber layer 2 and second reinforcement layer 32 .
  • the material of the fluoroplastic gas barrier layer is PEP with a thickness of 0.5mm
  • the high temperature resistant rubber layer is a silicone rubber composition: 100 parts methyl vinyl silicone rubber, 8 parts methyl hydroxy silicone oil, 30 parts white carbon black, 2.5 A double bis five vulcanizing agent with a thickness of 3mm
  • the first reinforcement layer is woven from aramid fiber with a wire diameter of 0.2mm and an elongation at break of 2.8%
  • the second reinforcement layer is made of a wire diameter of 0.3mm and a breaking extension
  • a stainless steel wire with a length of 2.8% is wound.
  • the inner diameter of the composite air conditioning hose is 9mm, and the outer diameter of the hose is 16mm.
  • the leakage of the hose is 3g / year.
  • a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first high temperature resistant rubber layer 21, first reinforcement layer 31, second resistance The high-temperature rubber layer 22 and the second reinforcement layer 32.
  • the material of the fluoroplastic gas barrier layer is PFA, the thickness is 0.8mm; the material of the two high temperature resistant rubber layers is hydrogenated nitrile rubber composition (same as Example 4), and the thickness of the first high temperature resistant rubber layer is 1.5mm ,
  • the thickness of the second high temperature resistant rubber layer is 1.2mm; the first reinforcement layer is woven from polyvinyl alcohol fibers with a wire diameter of 0.2mm and an elongation at break of 3.5%; the second reinforcement layer is made of a wire diameter of 0.3mm, Braided stainless steel wire with elongation at break of 2.5%.
  • the inner diameter of the composite air conditioning hose is 10mm, and the outer diameter of the hose is 19mm.
  • the leakage of the hose is 3.4g / year.
  • a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first reinforcement layer 31, first high temperature resistant rubber layer 21, second reinforcement Layer 32 and second high temperature resistant rubber layer 22.
  • the material of the fluoroplastic gas barrier layer is ETFE, the thickness is 0.4mm;
  • the material of the two high temperature resistant rubber layers is a silicone rubber composition (same as Example 5), the thickness of the first high temperature resistant rubber layer is 1.4mm, the first The thickness of the second high temperature resistant rubber layer is 1.4mm; both reinforcement layers are woven from aramid fiber with a wire diameter of 0.2mm and an elongation at break of 2.8%.
  • the inner diameter of the composite air conditioning hose is 8mm, and the outer diameter of the hose is 16mm.
  • the leakage of the hose is 3g / year.
  • a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first high temperature resistant rubber layer 21, first reinforcement layer 31, second resistance The high-temperature rubber layer 22, the second reinforcement layer 32, and the third high-temperature rubber layer 23 are provided.
  • the material of the fluoroplastic gas barrier layer is PTFE with a thickness of 0.5mm; the materials of the three high temperature resistant rubber layers are all hydrogenated nitrile rubber compositions (same as Example 4), and the thicknesses of the three high temperature resistant rubber layers are all 1.6mm; the materials of the two reinforcement layers are made of copper-plated steel wire with a wire diameter of 0.3mm and an elongation at break of 2.4%.
  • the inner diameter of the composite air conditioning hose is 4mm, and the outer diameter of the hose is 19mm.
  • the leakage of the hose is 1.8g / year.
  • a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first reinforcement layer 31, first high temperature resistant rubber layer 21, second reinforcement Layer 32, the second high temperature resistant rubber layer 22 and the third reinforcement layer 32.
  • the material of the fluoroplastic gas barrier layer is PFA, the thickness is 1mm; the material of the two high temperature resistant rubber layers are hydrogenated nitrile rubber composition (same as Example 4), the thickness of the first high temperature resistant rubber layer is 2.0mm, The thickness of the second high temperature resistant rubber layer is 1.6mm; the first reinforcement layer is woven from polyvinyl alcohol fibers with a wire diameter of 0.4mm and an elongation at break of 3.0%; the second reinforcement layer is made of a wire diameter of 0.3mm and is broken Stainless steel wire with an elongation of 2.5% is woven.
  • the inner diameter of the composite air conditioning hose is 4mm, and the outer diameter of the hose is 16mm.
  • the leakage of the hose is 2.2g / year.

Abstract

Disclosed is an air conditioner composite hose for conveying a new environmentally-friendly refrigerant. The hose comprises: an inner fluoroplastic gas barrier layer (1); and at least one enhancement layer (3) arranged on an outer side of the fluoroplastic gas barrier layer (1), and a high-temperature-resistant rubber layer (2) arranged on an outer side of the enhancement layer (3), or at least one high-temperature-resistant rubber layer (2) arranged on an outer side of the fluoroplastic gas barrier layer (1), and an enhancement layer (3) arranged on an outer side of the high-temperature-resistant rubber layer (2). The air conditioner composite hose has a high resistance to refrigerant penetration and effectively prevents the leakage of the refrigerant from the joint between a hose connector and the hose.

Description

一种输送新型环保制冷剂的复合空调软管Composite air-conditioning hose for conveying new-type environment-friendly refrigerant 技术领域Technical field
本发明涉及一种空调管,特别涉及一种输送新型环保制冷剂的复合空调软管。The invention relates to an air-conditioning pipe, in particular to a composite air-conditioning hose for conveying a new type of environmentally friendly refrigerant.
背景技术Background technique
目前汽车、家庭等空调制冷系统所使用氟代烃和含氯氟烃等制冷介质,输送该介质的软管使用工况为:温度-40℃~100℃,压力0~3.5MPa,因此选用聚酰胺(尼龙)合金为阻隔层的结构。现有的制冷剂R134a的温室效应指数GWP值高,会分解出有害物质,因此,R134a已成为《蒙特利尔议定书》基加利修正案主要受控物质之一,将被禁止使用。二氧化碳是一种天然制冷剂,GWP值为1,臭氧系数为0,具有良好的环境友好性,同时它的毒性小,无可燃性,价格便宜,因此二氧化碳在空调中使用可从根本上解决制冷剂替代工质问题。At present, fluorohydrocarbons and chlorofluorocarbons and other refrigeration media used in air conditioning and refrigeration systems for automobiles and homes, etc. The working conditions of hoses conveying the media are: temperature -40 ℃ ~ 100 ℃, pressure 0 ~ 3.5MPa, so choose poly The amide (nylon) alloy is the structure of the barrier layer. The existing refrigerant R134a has a high GWP value and will decompose harmful substances. Therefore, R134a has become one of the main controlled substances in the Kigali Amendment of the Montreal Protocol and will be banned from use. Carbon dioxide is a natural refrigerant. It has a GWP of 1 and an ozone coefficient of 0. It has good environmental friendliness. At the same time, it has low toxicity, no flammability, and is cheap. Therefore, the use of carbon dioxide in air conditioning can fundamentally solve refrigeration Agent replacement working fluid.
使用新的制冷剂二氧化碳后,空调系统发生了巨大的变化,输送该制冷剂的软管的工作环境也发生了巨大的变化,主要表现为:(1)系统压力高,使用压力为0MPa~17MPa;(2)系统温度高,使用温度范围为-50℃~180℃;(3)泄漏量小,要求软管的泄漏量小于0.3g/年;(4)软管膨胀低,避免制冷剂在输送过程中出现压降;(5)连接在压缩机进出口的位置,具有复杂的振动和脉冲环境;(6)二氧化碳制冷剂具有爆破性解压的特点,软管内部不能与橡胶直接接触;(7)新种类的压缩机油,要求软管具有极佳的耐介质性能。现有的空调软管已经无法满足新型制冷剂的使用要求,必须开发新结构软管。After using the new refrigerant carbon dioxide, the air conditioning system has undergone tremendous changes, and the working environment of the hose conveying the refrigerant has also undergone tremendous changes. The main performances are as follows: (1) The system pressure is high, and the operating pressure is 0MPa-17MPa ; (2) The system temperature is high, the operating temperature range is -50 ℃ ~ 180 ℃; (3) The leakage is small, the hose leakage is required to be less than 0.3g / year; (4) The hose expansion is low, to avoid refrigerant in There is a pressure drop during the transportation process; (5) It is connected to the inlet and outlet of the compressor and has a complex vibration and pulse environment; (6) The carbon dioxide refrigerant has the characteristics of explosive decompression, and the inside of the hose must not be in direct contact with rubber; ( 7) New types of compressor oil require hoses with excellent media resistance. Existing air conditioning hoses can no longer meet the requirements for the use of new refrigerants, and new structural hoses must be developed.
中国专利申请(CN101782169A)公开了一种输送新型环保制冷剂的THV氟材料空调管,选用THV热塑性弹性体作为阻隔层,但是THV的熔点和软化点低,当软管的温度达到165℃的时候,THV已经发生了流动,不再具有阻隔屏蔽气体功能,所以该THV氟材料空调管不具备实际使用价值;另外,该THV氟材料空调管选用的橡胶CIIR、EPDM和ECO的使用温度均不超过165℃,当软管的工作温度达到165℃时,橡胶的性能将出现大幅度的衰减,也不具备使用价值。因此,该THV氟材料空调管是基于已有的R134a的系统设计的,并不符合新型空调制冷系统的要求。The Chinese patent application (CN101782169A) discloses a THV fluorine material air-conditioning pipe conveying a new environmentally friendly refrigerant. THV thermoplastic elastomer is used as the barrier layer, but the melting point and softening point of THV are low. When the temperature of the hose reaches 165 ℃ , THV has already flowed and no longer has the function of blocking and shielding the gas, so the THV fluorine material air conditioning tube does not have actual use value; in addition, the use temperature of the rubber CIIR, EPDM and ECO of the THV fluorine material air conditioning tube does not exceed 165 ℃, when the working temperature of the hose reaches 165 ℃, the performance of the rubber will be greatly attenuated, and it has no use value. Therefore, the THV fluorine material air conditioning tube is designed based on the existing R134a system, and does not meet the requirements of the new air conditioning refrigeration system.
中国专利申请(CN101706024A)公开了新型制冷剂二氧化碳空调系统软管,选用PA11作为阻隔层的结构,PA11由于其分子结构的特点,其使用温度为-40℃~120℃,当二氧化碳系统的正常工作温度达到160℃的时候,此屏蔽层会发生明显的软化变形,二氧化碳气体分子迅速渗透进入PA11层,导致系统泄漏率较大;另外,当系统停止工作时,软管内压力迅速降低,渗入到阻隔屏蔽层中的二氧化碳分子迅速挥发,将出现爆破性解压,造成软管破 裂。该设计也无法满足高温165℃和压力17MPa的要求,无法满足实际使用的需要。同样的,中国专利申请(CN105423008A)公开了R744空调软管,选用尼龙(PA)-聚乙烯醇-尼龙三层复合的方式来降低渗透性,但是PA无法适用于165℃的高温环境。The Chinese patent application (CN101706024A) discloses a new type of refrigerant CO2 air conditioning system hose. PA11 is used as the structure of the barrier layer. Due to the characteristics of its molecular structure, PA11 uses a temperature of -40 ℃ ~ 120 ℃. When the carbon dioxide system works normally When the temperature reaches 160 ℃, the shielding layer will be significantly softened and deformed, and the carbon dioxide gas molecules will quickly penetrate into the PA11 layer, resulting in a large leakage rate of the system; in addition, when the system stops working, the pressure in the hose quickly decreases and penetrates into the The carbon dioxide molecules in the barrier layer quickly evaporate, and explosive decompression will occur, causing the hose to rupture. The design can not meet the requirements of high temperature 165 ℃ and pressure 17MPa, can not meet the needs of actual use. Similarly, the Chinese patent application (CN105423008A) discloses R744 air conditioning hose, which uses nylon (PA) -polyvinyl alcohol-nylon three-layer composite method to reduce permeability, but PA cannot be applied to a high temperature environment of 165 ° C.
中国专利申请(CN108317343A)公开了R744空调管及其连接结构,选用不锈钢波纹管作为阻隔层,由于R744空调管是连接在压缩机的进出口两端,所处环境的震动和脉冲比较复杂。在振动和脉冲的作用下,不锈钢波纹管极易发生疲劳破损或断裂,导致软管的寿命大大降低。同时,在振动过程中,金属波纹管会产生大的噪音,影响NVH性能。另外,由于不锈钢波纹管的波谷处空间较大,软管在硫化过程中会由于缺胶,硫化压力不足,导致橡胶保护层的耐高温性能较差,达不到使用的要求。The Chinese patent application (CN108317343A) discloses the R744 air-conditioning pipe and its connection structure. Stainless steel bellows are used as the barrier layer. Since the R744 air-conditioning pipe is connected to both ends of the compressor inlet and outlet, the vibration and pulse of the environment are more complicated. Under the action of vibration and pulse, stainless steel bellows are prone to fatigue damage or breakage, resulting in a significant reduction in the life of the hose. At the same time, during the vibration process, the metal bellows will generate large noise, affecting the NVH performance. In addition, due to the large space in the trough of the stainless steel bellows, the hose will be lack of glue during the vulcanization process, and the vulcanization pressure is insufficient, resulting in poor high temperature resistance of the rubber protective layer, which cannot meet the requirements for use.
发明内容Summary of the invention
本发明的目的就是为了克服以上技术不足,提供一种用于输送等新型环保制冷剂二氧化碳的耐高温高压、低膨胀、低NVH、长寿命的复合空调软管,为空调系统长期稳定的运行提供了可靠保障。The purpose of the present invention is to overcome the above technical deficiencies and provide a high-temperature, high-pressure, low-expansion, low-NVH, and long-life composite air conditioning hose for transporting carbon dioxide, a new environmentally friendly refrigerant, to provide long-term stable operation of the air conditioning system A reliable guarantee.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved by the following technical solutions:
一种输送新型环保制冷剂的复合空调软管,所述的复合空调软管的内层为氟塑料气体阻隔层。A composite air-conditioning hose for conveying a new type of environmentally friendly refrigerant. The inner layer of the composite air-conditioning hose is a fluoroplastic gas barrier layer.
作为本发明所述的复合空调软管的一种技术方案,所述的复合空调软管包括内层的氟塑料气体阻隔层1,设于氟塑料气体阻隔层1外侧的至少一层增强层3,和/或设于增强层3外侧的耐高温橡胶层2;所述的耐高温橡胶层2的层数为n,所述的增强层3的层数为n或n+1,n选自0、1、2;所述的耐高温橡胶层2与增强层3相间设置。As a technical solution of the composite air-conditioning hose of the present invention, the composite air-conditioning hose includes an inner fluoroplastic gas barrier layer 1 and at least one reinforcement layer 3 provided outside the fluoroplastic gas barrier layer 1 , And / or the high temperature resistant rubber layer 2 provided outside the reinforcement layer 3; the number of the high temperature resistant rubber layer 2 is n, the number of the reinforcement layer 3 is n or n + 1, n is selected from 0, 1, 2; the high temperature resistant rubber layer 2 and the reinforcement layer 3 are arranged alternately.
优选的,所述的复合空调软管由内往外依次由氟塑料气体阻隔层1和增强层3组成;或由内往外依次由氟塑料气体阻隔层1、增强层3和耐高温橡胶层2组成;或由内往外依次由氟塑料气体阻隔层1、增强层3、耐高温橡胶层2和增强层3组成;或由内往外依次由氟塑料气体阻隔层1、增强层3、耐高温橡胶层2、增强层3和耐高温橡胶层2组成;或由内往外依次由氟塑料气体阻隔层1、增强层3、耐高温橡胶层2、增强层3、耐高温橡胶层2和增强层3形组成。Preferably, the composite air conditioning hose is composed of a fluoroplastic gas barrier layer 1 and a reinforcement layer 3 in order from inside to outside; or a fluoroplastic gas barrier layer 1, a reinforcement layer 3 and a high temperature resistant rubber layer 2 in sequence from inside to outside ; Or from inside to outside composed of fluoroplastic gas barrier layer 1, reinforced layer 3, high temperature resistant rubber layer 2 and reinforced layer 3; or from inside to outside by fluoroplastic gas barrier layer 1, reinforced layer 3, high temperature resistant rubber layer 2. Reinforcement layer 3 and high temperature resistant rubber layer 2; or from inside to outside by fluoroplastic gas barrier layer 1, reinforcement layer 3, high temperature resistant rubber layer 2, reinforcement layer 3, high temperature resistant rubber layer 2 and reinforcement layer 3 composition.
作为本发明所述的复合空调软管的另一种技术方案,所述的复合空调软管包括内层的氟塑料气体阻隔层1,设于氟塑料气体阻隔层1外侧的至少一层耐高温橡胶层2,设于耐高温橡胶层2外侧的增强层3;所述的增强层3的层数为m,所述的耐高温橡胶层2的层数为m或m+1,m选自1、2;所述的耐高温橡胶层2与增强层3相间设置。As another technical solution of the composite air conditioning hose of the present invention, the composite air conditioning hose includes an inner fluoroplastic gas barrier layer 1 and at least one layer disposed outside the fluoroplastic gas barrier layer 1 is resistant to high temperature The rubber layer 2 is a reinforcing layer 3 provided outside the high temperature resistant rubber layer 2; the number of the reinforcing layer 3 is m, and the number of the high temperature resistant rubber layer 2 is m or m + 1, m is selected from 1, 2; The high temperature resistant rubber layer 2 and the reinforcement layer 3 are arranged alternately.
优选的,所述的复合空调软管由内往外依次由氟塑料气体阻隔层1、耐高温橡胶层2和增强层3组成;或由内往外依次由氟塑料气体阻隔层1、耐高温橡胶层2、增强层3和耐高温橡胶层2组成;或由内往外依次由氟塑料气体阻隔层1、耐高温橡胶层2、增强层3、耐高温橡胶层2和增强层3组成;或由内往外依次由氟塑料气体阻隔层1、耐高温橡胶层2、增强层3、耐高温橡胶层2、增强层3和耐高温橡胶层2组成。Preferably, the composite air conditioning hose is composed of a fluoroplastic gas barrier layer 1, a high temperature resistant rubber layer 2 and a reinforcement layer 3 in order from inside to outside; or a fluoroplastic gas barrier layer 1 and a high temperature resistant rubber layer in order from inside to outside 2. The reinforced layer 3 and the high temperature resistant rubber layer 2; or from the inside to the outside of the fluorine plastic gas barrier layer 1, the high temperature resistant rubber layer 2, the reinforced layer 3, the high temperature resistant rubber layer 2 and the reinforced layer 3; or by the inner It is composed of fluoroplastic gas barrier layer 1, high temperature resistant rubber layer 2, reinforcement layer 3, high temperature resistant rubber layer 2, reinforcement layer 3 and high temperature resistant rubber layer 2 in this order.
所述的复合空调软管的内径为3.2mm-10mm;所述的氟塑料气体阻隔层的厚度为0.1-2.5mm;所述的耐高温橡胶层的厚度为0.5-3.0mm。The inner diameter of the composite air conditioning hose is 3.2mm-10mm; the thickness of the fluoroplastic gas barrier layer is 0.1-2.5mm; and the thickness of the high temperature resistant rubber layer is 0.5-3.0mm.
所述的氟塑料气体阻隔层1的氟塑料选自PTFE(聚四氟乙烯)、PEP(聚全氟乙丙烯)、PFA(四氟乙烯-全氟烷氧基乙烯基醚共聚物)、PDVF(聚偏氟乙烯)、ETFE(乙烯和四氟乙烯的共聚物)中的一种或多种。The fluoroplastic of the fluoroplastic gas barrier layer 1 is selected from PTFE (polytetrafluoroethylene), PEP (polyperfluoroethylene propylene), PFA (tetrafluoroethylene-perfluoroalkoxy vinyl ether copolymer), PDVF One or more of (polyvinylidene fluoride) and ETFE (copolymer of ethylene and tetrafluoroethylene).
所述的耐高温橡胶层2的材料为HNBR(氢化丁腈橡胶)组合物、硅橡胶组合物、氟橡胶组合物中的一种或几种。The material of the high temperature resistant rubber layer 2 is one or more of HNBR (hydrogenated nitrile rubber) composition, silicone rubber composition, and fluororubber composition.
所述的HNBR橡胶组合物含有以下重量份的成分:HNBR橡胶:100份,DCP:2~4份、促进剂TAIC:0.5~4份、防老剂445:0.5~3份、炭黑N550:40~80份、软化剂:5~10份;其中,所述的软化剂选自软化剂TOTM、软化剂TP-95。The HNBR rubber composition contains the following components by weight: HNBR rubber: 100 parts, DCP: 2 to 4 parts, accelerator TAIC: 0.5 to 4 parts, antioxidant 445: 0.5 to 3 parts, carbon black N550: 40 ~ 80 parts, softener: 5-10 parts; wherein the softener is selected from softener TOTM, softener TP-95.
所述的硅橡胶组合物含有以下重量份的成分:甲基乙烯基硅橡胶:100份、甲基羟基硅油:5~10份、补强剂白炭黑:30~60份、过氧化物硫化剂双二五硫化剂(2,5-二甲基-2,5-二(叔丁基过氧基)己烷):2~4份。The silicone rubber composition contains the following components by weight: methyl vinyl silicone rubber: 100 parts, methyl hydroxy silicone oil: 5-10 parts, reinforcing agent silica: 30-60 parts, peroxide vulcanization Agent bis-pentasulfurizing agent (2,5-dimethyl-2,5-di (tert-butylperoxy) hexane): 2 to 4 parts.
所述的氟橡胶的组合物含有以下重量份的成分:氟橡胶:100份、氧化镁150:3~15份、氢氧化钙:3~6份、过氧化物硫化剂DCP:1.5~4.0份、N990:10~40份。The fluororubber composition contains the following parts by weight of components: fluororubber: 100 parts, magnesium oxide 150: 3-15 parts, calcium hydroxide: 3-6 parts, peroxide vulcanizing agent DCP: 1.5-4.0 parts , N990: 10-40 copies.
所述的增强层3由AR(芳纶纤维)、PVA(聚乙烯醇纤维)、金属丝中的一种或几种编织或缠绕而成。所述的芳纶纤维的线径为0.25-1.0mm,断裂伸长率≤3%;所述的聚乙烯醇纤维的线径为0.25-1.0mm,断裂伸长率≤3.5%;所述的金属丝的线径为0.25-1.0mm,断裂伸长率≤3%。所述的金属丝为不锈钢丝、镀铜钢丝。The reinforcing layer 3 is formed by weaving or winding one or more of AR (aramid fiber), PVA (polyvinyl alcohol fiber), and metal wire. The wire diameter of the aramid fiber is 0.25-1.0mm, and the elongation at break is ≤3%; the wire diameter of the polyvinyl alcohol fiber is 0.25-1.0mm, and the elongation at break is ≤3.5%; The wire diameter of the metal wire is 0.25-1.0 mm, and the elongation at break is ≤3%. The metal wire is stainless steel wire or copper-plated steel wire.
本发明的有益效果:The beneficial effects of the invention:
本发明软管有耐渗透性、耐高低温、抗弯曲性、低膨胀、抗振动和脉冲吸收性更好等优异的综合性能,高的抗致冷剂渗透的能力以及有效防止致冷剂在管接头与软管连接的泄漏。具体表现为:The hose of the present invention has excellent comprehensive performances such as resistance to penetration, resistance to high and low temperatures, resistance to bending, low expansion, resistance to vibration and better pulse absorption, high resistance to penetration of refrigerant, and effective prevention of refrigerant in Leakage of the pipe joint and hose connection. The specific performance is:
氟塑料气体阻隔层的使用温度为-60℃~230℃,能够保证在二氧化碳制冷剂使用温度-50℃~180℃的条件下保持相同的状态,既保持了柔软性,分子间的作用力又能保证阻隔层 的屏蔽作用,保证低渗透,和避免爆破性解压的发生。The use temperature of the fluoroplastic gas barrier layer is -60 ℃ ~ 230 ℃, which can guarantee the same state under the condition of the use temperature of carbon dioxide refrigerant -50 ℃ ~ 180 ℃, which not only maintains the flexibility, but also the intermolecular force. It can ensure the shielding effect of the barrier layer, ensure low penetration, and avoid the occurrence of explosive decompression.
耐高温橡胶层可以保证软管在-50℃~180℃下保持柔韧性,保证软管具有良好的NVH性能;方便铆合结构的设计,保证软管本身和接头连接处的低渗透。The high temperature resistant rubber layer can ensure the flexibility of the hose at -50 ℃ ~ 180 ℃, to ensure that the hose has good NVH performance; convenient riveting structure design, to ensure low penetration of the hose itself and the joint of the joint.
增强层选用了模量高、温度系数小的金属丝、芳纶或者聚乙烯醇纤维,保证软管在-40℃~180℃下膨胀系数小,软管的周向和径向的稳定性好,减少了系统压降,避免了爆破性解压的问题的发生。The reinforcement layer is made of metal wire, aramid or polyvinyl alcohol fiber with high modulus and small temperature coefficient, to ensure that the hose has a small expansion coefficient at -40 ℃ ~ 180 ℃, and the circumferential and radial stability of the hose is good , Reducing the system pressure drop and avoiding the problem of explosive decompression.
附图说明BRIEF DESCRIPTION
图1为实施例1复合空调软管的结构示意图;1 is a schematic structural view of the composite air conditioning hose of Example 1;
图2为实施例2复合空调软管的结构示意图;2 is a schematic structural view of a composite air conditioning hose of Example 2;
图3为实施例3复合空调软管的结构示意图;3 is a schematic structural view of a composite air conditioning hose of Example 3;
图4为实施例4复合空调软管的结构示意图;4 is a schematic structural view of a composite air conditioning hose of Example 4;
图5为实施例5复合空调软管的结构示意图;5 is a schematic structural view of a composite air conditioning hose of Example 5;
图6为实施例6复合空调软管的结构示意图;6 is a schematic structural view of a composite air conditioning hose of Example 6;
图7为实施例7复合空调软管的结构示意图;7 is a schematic structural view of a composite air conditioning hose of Example 7;
图8为实施例8复合空调软管的结构示意图;8 is a schematic structural view of a composite air conditioning hose of Example 8;
图9为实施例9复合空调软管的结构示意图。9 is a schematic structural view of a composite air conditioning hose of Example 9.
具体实施方式detailed description
下面结合具体实施方式对本发明的技术方案作进一步说明。The technical solution of the present invention will be further described below with reference to specific embodiments.
实施例1Example 1
如图1所示,一种输送新型环保制冷剂的复合空调软管,软管由内到外依次为:氟塑料气体阻隔层1、增强层3;其中,氟塑料气体阻隔层的材料为PTFE,厚度为1.5mm;增强层由线径为0.3mm、断裂伸长率为3.0%的不锈钢丝编织而成。复合空调软管的内径为4mm,外径为8.2mm。As shown in Figure 1, a composite air-conditioning hose for conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, reinforcement layer 3; wherein, the material of fluoroplastic gas barrier layer is PTFE , The thickness is 1.5mm; the reinforcement layer is woven from stainless steel wire with a wire diameter of 0.3mm and an elongation at break of 3.0%. The inner diameter of the composite air conditioning hose is 4mm, and the outer diameter is 8.2mm.
软管泄漏量的测试方法为:泄漏检测采用氦检系统,测量介质为纯R744,R744的充注量为185kg/m 3,温度为165℃,压力为13MPa,保持负载状态,采用质谱仪进行R744检测,每隔1小时检测一次,直至相邻时间间隔的泄漏率达到稳态(<10%偏差),记录稳态后的泄露率。 The test method for the leakage of the hose is: the leak detection adopts a helium detection system, the measurement medium is pure R744, the charge of R744 is 185kg / m 3 , the temperature is 165 ° C, the pressure is 13MPa, the load is maintained, and the mass spectrometer is used R744 test, test once every hour until the leakage rate of the adjacent time interval reaches the steady state (<10% deviation), and record the leakage rate after the steady state.
软管的泄露量为3g/年。The leakage of the hose is 3g / year.
实施例2Example 2
如图2所示,一种输送新型环保制冷剂的复合空调软管,由内到外依次为:氟塑料气体 阻隔层1、耐高温橡胶层2和增强层3;其中,氟塑料气体阻隔层的材料为PDVF,厚度为1mm;耐高温橡胶层的材料为氟橡胶组合物:100份氟橡胶、10份高活性氧化镁150、6份氢氧化钙、3份过氧化物硫化剂DCP、30份N990炭黑,厚度为2.4mm;增强层由线径为0.3mm、断裂伸长率为2.7%的不锈钢丝缠绕而成。复合空调软管内径为6mm,外径为14mm。As shown in Figure 2, a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, high temperature resistant rubber layer 2 and reinforcement layer 3; among them, fluoroplastic gas barrier layer The material is PDVF, the thickness is 1mm; the material of the high temperature resistant rubber layer is a fluororubber composition: 100 parts of fluororubber, 10 parts of highly active magnesium oxide 150, 6 parts of calcium hydroxide, 3 parts of peroxide curing agent DCP, 30 N990 carbon black with a thickness of 2.4 mm; the reinforcement layer is formed by winding stainless steel wire with a wire diameter of 0.3 mm and an elongation at break of 2.7%. The inner diameter of the composite air conditioning hose is 6mm, and the outer diameter is 14mm.
软管的泄露量为2.5g/年。The leakage of the hose is 2.5g / year.
实施例3Example 3
如图3所示,一种输送新型环保制冷剂的复合空调软管,由内到外依次为:氟塑料气体阻隔层1、增强层3和耐高温橡胶层2;其中,氟塑料气体阻隔层的材料为PTFE,厚度为1mm;增强层由线径为0.3mm、断裂伸长率为2.5%的镀铜钢丝缠绕而成;耐高温橡胶层的材料为氟橡胶组合物(同实施例2),厚度为2.9mm。复合空调软管内径为4mm,外径为13mm。As shown in Figure 3, a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside: fluoroplastic gas barrier layer 1, reinforcement layer 3 and high temperature resistant rubber layer 2; wherein, fluoroplastic gas barrier layer The material is PTFE, the thickness is 1mm; the reinforcement layer is wound by a copper-plated steel wire with a wire diameter of 0.3mm and an elongation at break of 2.5%; the material of the high temperature resistant rubber layer is a fluororubber composition (same as Example 2) , The thickness is 2.9mm. The inner diameter of the composite air conditioning hose is 4mm, and the outer diameter is 13mm.
软管的泄露量为2.2g/年。The leakage of the hose is 2.2g / year.
实施例4Example 4
如图4所示,一种输送新型环保制冷剂的复合空调软管,由内到外依次为:氟塑料气体阻隔层1、第一耐高温橡胶层21、增强层3和第二耐高温橡胶层22;其中,氟塑料气体阻隔层的材料为PTFE,厚度为0.8mm;第一、第二耐高温橡胶层的材料均为氢化丁腈橡胶组合物:100份HNBR橡胶、2.5份DCP、3.5份促进剂TAIC、2.5份防老剂445、70份N550炭黑、8份软化剂TP-95,两层耐高温橡胶层的厚度均为2.2mm;增强层由线径为0.3mm、断裂伸长率为2.5%的镀铜钢丝编织而成。复合空调软管内径为4mm,外径为15.6mm。As shown in Fig. 4, a composite air conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first high temperature resistant rubber layer 21, reinforcement layer 3 and second high temperature resistant rubber Layer 22; wherein, the material of the fluoroplastic gas barrier layer is PTFE and the thickness is 0.8mm; the materials of the first and second high temperature resistant rubber layers are hydrogenated nitrile rubber composition: 100 parts HNBR rubber, 2.5 parts DCP, 3.5 1 part of accelerator TAIC, 2.5 parts of anti-aging agent 445, 70 parts of N550 carbon black, 8 parts of softener TP-95, the thickness of the two high temperature resistant rubber layers are 2.2mm; the reinforcement layer has a wire diameter of 0.3mm and elongation at break Braided copper-plated steel wire with a rate of 2.5%. The inner diameter of the composite air conditioning hose is 4mm, and the outer diameter is 15.6mm.
软管的泄露量为2.4g/年。The leakage of the hose is 2.4g / year.
实施例5Example 5
如图5所示,一种输送新型环保制冷剂的复合空调软管,由内到外依次为:氟塑料气体阻隔层1、第一增强层31、耐高温橡胶层2和第二增强层32。其中,氟塑料气体阻隔层的材料为PEP,厚度为0.5mm;耐高温橡胶层为硅橡胶组合物:100份甲基乙烯基硅橡胶、8份甲基羟基硅油、30份白炭黑、2.5份双二五硫化剂,厚度为3mm;第一增强层由线径为0.2mm、断裂伸长率为2.8%的芳纶纤维编织而成;第二增强层由线径为0.3mm、断裂伸长率为2.8%的不锈钢丝缠绕而成。复合空调软管内径为9mm,软管外径为16mm。As shown in Figure 5, a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first reinforcement layer 31, high temperature resistant rubber layer 2 and second reinforcement layer 32 . Among them, the material of the fluoroplastic gas barrier layer is PEP with a thickness of 0.5mm; the high temperature resistant rubber layer is a silicone rubber composition: 100 parts methyl vinyl silicone rubber, 8 parts methyl hydroxy silicone oil, 30 parts white carbon black, 2.5 A double bis five vulcanizing agent with a thickness of 3mm; the first reinforcement layer is woven from aramid fiber with a wire diameter of 0.2mm and an elongation at break of 2.8%; the second reinforcement layer is made of a wire diameter of 0.3mm and a breaking extension A stainless steel wire with a length of 2.8% is wound. The inner diameter of the composite air conditioning hose is 9mm, and the outer diameter of the hose is 16mm.
软管的泄露量为3g/年。The leakage of the hose is 3g / year.
实施例6Example 6
如图6所示,一种输送新型环保制冷剂的复合空调软管,由内到外依次为:氟塑料气体阻隔层1、第一耐高温橡胶层21、第一增强层31、第二耐高温橡胶层22和第二增强层32。其中,氟塑料气体阻隔层的材料为PFA,厚度为0.8mm;两层耐高温橡胶层的材料均为氢化丁腈橡胶组合物(同实施例4),第一耐高温橡胶层厚度为1.5mm,第二耐高温橡胶层厚度为1.2mm;第一增强层由线径为0.2mm、断裂伸长率为3.5%的聚乙烯醇纤维编织而成;第二增强层由线径为0.3mm、断裂伸长率为2.5%的不锈钢丝编织而成。复合空调软管内径为10mm,软管外径为19mm。As shown in Figure 6, a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first high temperature resistant rubber layer 21, first reinforcement layer 31, second resistance The high-temperature rubber layer 22 and the second reinforcement layer 32. Among them, the material of the fluoroplastic gas barrier layer is PFA, the thickness is 0.8mm; the material of the two high temperature resistant rubber layers is hydrogenated nitrile rubber composition (same as Example 4), and the thickness of the first high temperature resistant rubber layer is 1.5mm , The thickness of the second high temperature resistant rubber layer is 1.2mm; the first reinforcement layer is woven from polyvinyl alcohol fibers with a wire diameter of 0.2mm and an elongation at break of 3.5%; the second reinforcement layer is made of a wire diameter of 0.3mm, Braided stainless steel wire with elongation at break of 2.5%. The inner diameter of the composite air conditioning hose is 10mm, and the outer diameter of the hose is 19mm.
软管的泄露量为3.4g/年。The leakage of the hose is 3.4g / year.
实施例7Example 7
如图7所示,一种输送新型环保制冷剂的复合空调软管,由内到外依次为:氟塑料气体阻隔层1、第一增强层31、第一耐高温橡胶层21、第二增强层32和第二耐高温橡胶层22。其中,氟塑料气体阻隔层的材料为ETFE,厚度为0.4mm;两层耐高温橡胶层的材料均为硅橡胶组合物(同实施例5),第一耐高温橡胶层厚度为1.4mm,第二耐高温橡胶层厚度为1.4mm;两层增强层均由线径为0.2mm、断裂伸长率为2.8%的芳纶纤维编织而成。复合空调软管内径为8mm,软管外径为16mm。As shown in Figure 7, a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first reinforcement layer 31, first high temperature resistant rubber layer 21, second reinforcement Layer 32 and second high temperature resistant rubber layer 22. Among them, the material of the fluoroplastic gas barrier layer is ETFE, the thickness is 0.4mm; the material of the two high temperature resistant rubber layers is a silicone rubber composition (same as Example 5), the thickness of the first high temperature resistant rubber layer is 1.4mm, the first The thickness of the second high temperature resistant rubber layer is 1.4mm; both reinforcement layers are woven from aramid fiber with a wire diameter of 0.2mm and an elongation at break of 2.8%. The inner diameter of the composite air conditioning hose is 8mm, and the outer diameter of the hose is 16mm.
软管的泄露量为3g/年。The leakage of the hose is 3g / year.
实施例8Example 8
如图8所示,一种输送新型环保制冷剂的复合空调软管,由内到外依次为:氟塑料气体阻隔层1、第一耐高温橡胶层21、第一增强层31、第二耐高温橡胶层22、第二增强层32和第三耐高温橡胶层23。其中,氟塑料气体阻隔层的材料为PTFE,厚度为0.5mm;三层耐高温橡胶层的材料均为氢化丁腈橡胶组合物(同实施例4),三层耐高温橡胶层的厚度均为1.6mm;两层增强层的材料均由线径为0.3mm、断裂伸长率为2.4%的镀铜钢丝缠绕而成。复合空调软管内径为4mm,软管外径为19mm。As shown in Fig. 8, a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first high temperature resistant rubber layer 21, first reinforcement layer 31, second resistance The high-temperature rubber layer 22, the second reinforcement layer 32, and the third high-temperature rubber layer 23 are provided. Among them, the material of the fluoroplastic gas barrier layer is PTFE with a thickness of 0.5mm; the materials of the three high temperature resistant rubber layers are all hydrogenated nitrile rubber compositions (same as Example 4), and the thicknesses of the three high temperature resistant rubber layers are all 1.6mm; the materials of the two reinforcement layers are made of copper-plated steel wire with a wire diameter of 0.3mm and an elongation at break of 2.4%. The inner diameter of the composite air conditioning hose is 4mm, and the outer diameter of the hose is 19mm.
软管的泄露量为1.8g/年。The leakage of the hose is 1.8g / year.
实施例9Example 9
如图9所示,一种输送新型环保制冷剂的复合空调软管,由内到外依次为:氟塑料气体阻隔层1、第一增强层31、第一耐高温橡胶层21、第二增强层32、第二耐高温橡胶层22和第三增强层32。其中,氟塑料气体阻隔层的材料为PFA,厚度为1mm;两层耐高温橡胶层的材料均为氢化丁腈橡胶组合物(同实施例4),第一耐高温橡胶层厚度为2.0mm,第二耐高温橡胶层厚度为1.6mm;第一增强层由线径为0.4mm,断裂伸长率为3.0%的聚乙烯醇纤 维编织而成;第二增强层由线径为0.3mm、断裂伸长率为2.5%的不锈钢丝编织而成。复合空调软管内径为4mm,软管外径为16mm。As shown in Figure 9, a composite air-conditioning hose conveying a new type of environmentally friendly refrigerant, from inside to outside, is: fluoroplastic gas barrier layer 1, first reinforcement layer 31, first high temperature resistant rubber layer 21, second reinforcement Layer 32, the second high temperature resistant rubber layer 22 and the third reinforcement layer 32. Among them, the material of the fluoroplastic gas barrier layer is PFA, the thickness is 1mm; the material of the two high temperature resistant rubber layers are hydrogenated nitrile rubber composition (same as Example 4), the thickness of the first high temperature resistant rubber layer is 2.0mm, The thickness of the second high temperature resistant rubber layer is 1.6mm; the first reinforcement layer is woven from polyvinyl alcohol fibers with a wire diameter of 0.4mm and an elongation at break of 3.0%; the second reinforcement layer is made of a wire diameter of 0.3mm and is broken Stainless steel wire with an elongation of 2.5% is woven. The inner diameter of the composite air conditioning hose is 4mm, and the outer diameter of the hose is 16mm.
软管的泄露量为2.2g/年。The leakage of the hose is 2.2g / year.

Claims (10)

  1. 一种输送新型环保制冷剂的复合空调软管,其特征在于所述的复合空调软管的内层为氟塑料气体阻隔层。A composite air conditioning hose for conveying a new type of environmentally friendly refrigerant, characterized in that the inner layer of the composite air conditioning hose is a fluoroplastic gas barrier layer.
  2. 根据权利要求1所述的输送新型环保制冷剂的复合空调软管,其特征在于所述的复合空调软管包括内层的氟塑料气体阻隔层,设于氟塑料气体阻隔层外侧的至少一层增强层,和/或设于增强层外侧的耐高温橡胶层;所述的耐高温橡胶层的层数为n,所述的增强层的层数为n或n+1,n选自0、1、2;所述的耐高温橡胶层与增强层相间设置。The composite air-conditioning hose for conveying a new environment-friendly refrigerant according to claim 1, characterized in that the composite air-conditioning hose includes an inner layer of fluoroplastic gas barrier layer and at least one layer provided outside the fluoroplastic gas barrier layer A reinforcing layer, and / or a high temperature resistant rubber layer provided outside the reinforcing layer; the number of the high temperature resistant rubber layer is n, the number of the reinforcing layer is n or n + 1, n is selected from 0, 1, 2; The high temperature resistant rubber layer and the reinforcement layer are arranged alternately.
  3. 根据权利要求2所述的输送新型环保制冷剂的复合空调软管,其特征在于所述的复合空调软管由内往外依次由氟塑料气体阻隔层和增强层组成;或由内往外依次由氟塑料气体阻隔层、增强层和耐高温橡胶层组成;或由内往外依次由氟塑料气体阻隔层、增强层、耐高温橡胶层和增强层组成;或由内往外依次由氟塑料气体阻隔层、增强层、耐高温橡胶层、增强层和耐高温橡胶层组成;或由内往外依次由氟塑料气体阻隔层、增强层、耐高温橡胶层、增强层、耐高温橡胶层和增强层形组成。The composite air-conditioning hose for conveying a new environment-friendly refrigerant according to claim 2, characterized in that the composite air-conditioning hose is composed of a fluoroplastic gas barrier layer and a reinforcement layer in order from inside to outside; or from fluorine in order from inside to outside Plastic gas barrier layer, reinforced layer and high temperature resistant rubber layer; or from inside to outside composed of fluoroplastic gas barrier layer, reinforced layer, high temperature resistant rubber layer and reinforced layer; or from inside to outside composed of fluoroplastic gas barrier layer, The reinforced layer, the high temperature resistant rubber layer, the reinforced layer and the high temperature resistant rubber layer; or from the inside to the outside are composed of a fluoroplastic gas barrier layer, a reinforced layer, a high temperature resistant rubber layer, a reinforced layer, a high temperature resistant rubber layer and a reinforced layer shape.
  4. 根据权利要求1所述的输送新型环保制冷剂的复合空调软管,其特征在于所述的复合空调软管包括内层的氟塑料气体阻隔层,设于氟塑料气体阻隔层外侧的至少一层耐高温橡胶层,设于耐高温橡胶层外侧的增强层;所述的增强层的层数为m,所述的耐高温橡胶层的层数为m或m+1,m选自1、2;所述的耐高温橡胶层与增强层相间设置。The composite air-conditioning hose for conveying a new environment-friendly refrigerant according to claim 1, characterized in that the composite air-conditioning hose includes an inner layer of fluoroplastic gas barrier layer and at least one layer provided outside the fluoroplastic gas barrier layer A high temperature resistant rubber layer, a reinforcing layer provided outside the high temperature resistant rubber layer; the number of the reinforcing layer is m, the number of the high temperature resistant rubber layer is m or m + 1, m is selected from 1, 2 ; The high temperature resistant rubber layer and the reinforcement layer are arranged alternately.
  5. 根据权利要求4所述的输送新型环保制冷剂的复合空调软管,其特征在于所述的复合空调软管由内往外依次由氟塑料气体阻隔层、耐高温橡胶层和增强层组成;或由内往外依次由氟塑料气体阻隔层、耐高温橡胶层、增强层和耐高温橡胶层组成;或由内往外依次由氟塑料气体阻隔层、耐高温橡胶层、增强层、耐高温橡胶层和增强层组成;或由内往外依次由氟塑料气体阻隔层、耐高温橡胶层、增强层、耐高温橡胶层、增强层和耐高温橡胶层组成。The composite air-conditioning hose for conveying a new environmentally friendly refrigerant according to claim 4, characterized in that the composite air-conditioning hose is composed of a fluoroplastic gas barrier layer, a high temperature resistant rubber layer and a reinforcement layer in order from inside to outside; or It is composed of fluoroplastic gas barrier layer, high temperature resistant rubber layer, reinforced layer and high temperature resistant rubber layer in order from inside to outside; or from fluoroplastic gas barrier layer, high temperature resistant rubber layer, reinforced layer, high temperature resistant rubber layer and reinforced Layer; or from inside to outside by fluoroplastic gas barrier layer, high temperature resistant rubber layer, reinforcement layer, high temperature resistant rubber layer, reinforcement layer and high temperature resistant rubber layer.
  6. 根据权利要求1-5任一项权利要求所述的输送新型环保制冷剂的复合空调软管,其特征在于氟塑料为PTFE、PEP、PFA、PDVF、ETFE中的一种或多种。The composite air-conditioning hose for conveying a new environment-friendly refrigerant according to any one of claims 1 to 5, wherein the fluoroplastic is one or more of PTFE, PEP, PFA, PDVF, and ETFE.
  7. 根据权利要求2-5任一项权利要求所述的输送新型环保制冷剂的复合空调软管,其特征在于耐高温橡胶层的材料为HNBR、硅橡胶、氟橡胶组合物中的一种或几种。The composite air-conditioning hose for conveying a new environment-friendly refrigerant according to any one of claims 2-5, characterized in that the material of the high temperature resistant rubber layer is one or more of HNBR, silicone rubber, fluororubber composition Species.
  8. 根据权利要求7所述的输送新型环保制冷剂的复合空调软管,其特征在于所述的HNBR橡胶组合物含有以下重量份的成分:HNBR橡胶:100份,DCP:2~4份、促进剂TAIC:0.5~4份、防老剂445:0.5~3份、炭黑N550:40~80份、软化剂:5~10份;其中,所述的软化剂选自软化剂TOTM、软化剂TP-95;The composite air-conditioning hose for conveying a new environment-friendly refrigerant according to claim 7, characterized in that the HNBR rubber composition contains the following components by weight: HNBR rubber: 100 parts, DCP: 2 to 4 parts, accelerator TAIC: 0.5-4 parts, anti-aging agent 445: 0.5-3 parts, carbon black N550: 40-80 parts, softener: 5-10 parts; wherein, the softener is selected from softener TOTM, softener TP- 95;
    所述的硅橡胶组合物含有以下重量份的成分:甲基乙烯基硅橡胶:100份、甲基羟基硅 油:5~10份、补强剂白炭黑:30~60份、过氧化物硫化剂双二五硫化剂:2~4份;The silicone rubber composition contains the following components by weight: methyl vinyl silicone rubber: 100 parts, methyl hydroxy silicone oil: 5-10 parts, reinforcing agent silica: 30-60 parts, peroxide vulcanization Agent double two five curing agent: 2 to 4 parts;
    所述的氟橡胶的组合物含有以下重量份的成分:氟橡胶:100份、氧化镁150:3~15份、氢氧化钙:3~6份、过氧化物硫化剂DCP:1.5~4.0份、N990:10~40份。The fluororubber composition contains the following parts by weight of components: fluororubber: 100 parts, magnesium oxide 150: 3-15 parts, calcium hydroxide: 3-6 parts, peroxide vulcanizing agent DCP: 1.5-4.0 parts , N990: 10-40 copies.
  9. 根据权利要求2-5任一项权利要求所述的输送新型环保制冷剂的复合空调软管,其特征在于增强层由芳纶纤维、聚乙烯醇纤维、金属丝中的一种或几种编织或缠绕而成。The composite air-conditioning hose for conveying a new environmentally friendly refrigerant according to any one of claims 2-5, characterized in that the reinforcement layer is woven from one or more of aramid fiber, polyvinyl alcohol fiber, metal wire Or entangled.
  10. 根据权利要求9所述的输送新型环保制冷剂的复合空调软管,其特征在于所述的芳纶纤维的线径为0.25-1.0mm,断裂伸长率≤3%;所述的聚乙烯醇纤维的线径为0.25-1.0mm,断裂伸长率≤3.5%;所述的金属丝的线径为0.25-1.0mm,断裂伸长率≤3%。The composite air-conditioning hose for conveying a new environmentally friendly refrigerant according to claim 9, characterized in that the aramid fiber has a wire diameter of 0.25-1.0mm, and an elongation at break ≤ 3%; the polyvinyl alcohol The wire diameter of the fiber is 0.25-1.0mm, and the elongation at break is ≤3.5%; the wire diameter of the metal wire is 0.25-1.0mm, and the elongation at break is ≤3%.
PCT/CN2019/086637 2018-10-30 2019-05-13 Air conditioner composite hose for conveying new environmentally-friendly refrigerant WO2020087905A1 (en)

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CN201821772142.XU CN209800894U (en) 2018-10-30 2018-10-30 composite air conditioner hose for conveying novel environment-friendly refrigerant
CN201821772142.X 2018-10-30
CN201811279431.0A CN109488819A (en) 2018-10-30 2018-10-30 A kind of combined air conditioner hose of conveying novel environment-friendly refrigerant
CN201811279431.0 2018-10-30

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009156397A (en) * 2007-12-27 2009-07-16 Nissan Motor Co Ltd Multi-layer hose
CN204025966U (en) * 2014-03-28 2014-12-17 晋州市安达汽车配件有限公司 A kind of high-barrier vehicle fuel pipe
CN106917921A (en) * 2015-12-25 2017-07-04 住友理工株式会社 Hose for transportation of refrigerant
CN107567563A (en) * 2015-03-03 2018-01-09 泰特弗莱克斯商业公司 Composite soft tube component

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009156397A (en) * 2007-12-27 2009-07-16 Nissan Motor Co Ltd Multi-layer hose
CN204025966U (en) * 2014-03-28 2014-12-17 晋州市安达汽车配件有限公司 A kind of high-barrier vehicle fuel pipe
CN107567563A (en) * 2015-03-03 2018-01-09 泰特弗莱克斯商业公司 Composite soft tube component
CN106917921A (en) * 2015-12-25 2017-07-04 住友理工株式会社 Hose for transportation of refrigerant

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