WO2020083306A1 - Automatic air valve control system for gasoline engine and gasoline engine - Google Patents

Automatic air valve control system for gasoline engine and gasoline engine Download PDF

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Publication number
WO2020083306A1
WO2020083306A1 PCT/CN2019/112711 CN2019112711W WO2020083306A1 WO 2020083306 A1 WO2020083306 A1 WO 2020083306A1 CN 2019112711 W CN2019112711 W CN 2019112711W WO 2020083306 A1 WO2020083306 A1 WO 2020083306A1
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WO
WIPO (PCT)
Prior art keywords
throttle
claw
gasoline engine
shaft
choke valve
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Application number
PCT/CN2019/112711
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French (fr)
Chinese (zh)
Inventor
郭宁
冯宇
Original Assignee
苏州科瓴精密机械科技有限公司
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Publication of WO2020083306A1 publication Critical patent/WO2020083306A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M1/00Carburettors with means for facilitating engine's starting or its idling below operational temperatures
    • F02M1/08Carburettors with means for facilitating engine's starting or its idling below operational temperatures the means to facilitate starting or idling becoming operative or inoperative automatically

Definitions

  • the invention relates to an automatic air door control system of a gasoline engine and a gasoline engine.
  • the intake system of the gasoline engine used for garden tools includes air filters, choke valves, carburetor, intake pipes, and valves. Its main role is to mix air and fuel through a certain proportion of vaporization of the carburetor into The combustible gas enters the combustion chamber through the intake passage.
  • air enters the throat of the carburetor through an air filter and a choke valve.
  • the air filter functions to filter the air.
  • the choke valve is used to regulate and control the flow of air into the carburetor.
  • At the throat of the carburetor there is a device to adjust the fuel flow into the throat.
  • the air and fuel are at the throat. Due to the venturi effect, the fuel vaporizes and mixes with the air to form a combustible mixture. This combustible mixture then It finally enters the combustion chamber through the carburetor and intake duct and intake valve.
  • the fuel concentration in the fuel mixture drawn into the combustion chamber needs to be increased. You need to reduce the amount of air drawn into the carburetor.
  • the power unit further includes a transmission mechanism driven by the steering gear, and the transmission mechanism includes a first spur gear connected to the steering gear and a second spur gear meshed with the first spur gear, The second spur gear drives the choke valve to rotate along the same axis.
  • the transmission mechanism further includes a damper shaft driven by the second spur gear, and the choke valve is connected to the damper shaft.
  • the throttle is connected to the throttle shaft, the second spur gear drives the throttle to close through the throttle shaft; the throttle shaft drives the throttle shaft to rotate through the driving structure to open the throttle.
  • the driving structure includes a first claw fixedly connected to the throttle shaft and a second claw fixedly connected to the throttle shaft, the first claw rotates with the throttle shaft to drive The second claw drives the throttle shaft to rotate.
  • the invention also provides an automatic damper control system for a gasoline engine, which includes a choke valve for opening or closing the air inlet, a power unit driving the choke valve, a controller connected to the power unit, and a throttle provided in the carburetor.
  • the choke valve is connected to a reset element, the controller controls the power unit to drive the choke valve to rotate in the first direction to close the air inlet, and the choke valve and the throttle establish a single unit in the first direction under the action of the power unit Drive connection, the throttle opens at a first preset angle, the choke is restricted to rotate in a second direction opposite to the first direction; the throttle opens at a second preset angle, the single choke and throttle The direction transmission connection is disconnected, and the reset element drives the choke valve to rotate in the second direction to open the air inlet.
  • the power unit includes a steering gear, a transmission mechanism driven by the steering gear, and a damper shaft connected to the transmission mechanism, the damper is installed on the damper shaft, and the transmission mechanism is along The first direction is drivingly connected to the damper shaft, and is disconnected from the damper shaft within a preset range along the second direction.
  • the transmission mechanism includes a first spur gear driven by a steering gear and a second spur gear that meshes with the first spur gear, and the end surface of the second spur gear is provided with a limiting groove,
  • One end of the damper shaft is connected to a transmission member, and the transmission member is disposed in the limiting groove and can rotate relative to the second spur gear along the limiting groove, and the second spur gear rotates through in the first direction
  • the transmission member drives the damper shaft to rotate; the second spur gear rotates in a predetermined range corresponding to the limit slot along the second direction, and the transmission member
  • the second spur gear moves relatively.
  • the invention also relates to a gasoline engine, which includes a casing, a cylinder arranged in the casing, a piston reciprocating in the cylinder, a crankshaft driving the piston to reciprocate, a drive motor that drives the crankshaft when starting, a fuel tank for storing fuel, and a
  • a gasoline engine which includes a casing, a cylinder arranged in the casing, a piston reciprocating in the cylinder, a crankshaft driving the piston to reciprocate, a drive motor that drives the crankshaft when starting, a fuel tank for storing fuel, and a
  • the carburetor between the cylinder and the fuel tank, the gasoline engine further includes the automatic damper control system as described in any one of the above embodiments.
  • the gasoline engine further includes an air filter connected to the air inlet, the air filter includes an air filter housing connected to the housing, and an air filter disposed between the air filter housing and the housing A filter base, the steering gear and the transmission mechanism are installed on the air filter base.
  • the invention also relates to an automatic damper control method of a gasoline engine, which is characterized by comprising the following steps:
  • the automatic damper control system and gasoline engine provided by the present invention can effectively make a judgment according to the change of the cylinder temperature and realize the opening or closing of the pre-fueling valve of the carburetor.
  • the choke door will be restored to the open state, thereby realizing the automation of the entire process, which can greatly simplify people's operations and facilitate people's use.
  • FIG. 1 is a schematic cross-sectional view of a gasoline engine in a preferred embodiment of the present invention
  • FIG. 3 is a partial perspective exploded view of the gasoline engine in FIG. 1;
  • FIG. 4 is a front view of the automatic damper control system and the automatic damper control system of the gasoline engine in FIG. 1;
  • FIG. 5 is a perspective schematic view of a part of the automatic damper control system in FIG. 4;
  • FIG. 6 is a perspective exploded schematic view of the automatic damper control system in FIG. 5;
  • FIG. 7 is a schematic plan view of the automatic damper control system in FIG. 5;
  • FIG. 8 is a schematic cross-sectional view taken along line A-A in FIG. 7;
  • FIG. 9 is a perspective schematic view of the automatic damper control system in an initial state
  • FIG. 10 is a schematic cross-sectional view taken along line B-B in FIG. 7;
  • FIG. 11 is a perspective schematic view of the automatic damper control system in a state where the servo is activated
  • Fig. 12 is similar to Fig. 10, in which the automatic damper control system is in a state where the servo is activated;
  • FIG. 13 is a perspective schematic view of the automatic throttle control system in the state of pre-fueling
  • Figure 14 is similar to Figure 10, in which the automatic damper control system is in the state of pre-fueling
  • 15 is a perspective schematic view of the automatic damper control system in the reset state of the servo
  • Figure 16 is similar to Figure 10, where the automatic damper control system is in the servo reset state;
  • 17 is a perspective schematic view of an automatic throttle control system in the state of increasing the throttle
  • Fig. 18 is similar to Fig. 10, in which the automatic damper control system is in the state of increasing the throttle.
  • the power unit further includes a transmission mechanism driven by the steering gear 22.
  • the transmission mechanism includes a first spur gear 221 connected to the steering gear and a second spur gear 222 meshed with the first spur gear.
  • the second spur gear 222 drives The choke valve 23 rotates along the same axis, that is, the second spur gear 222 drives the choke valve 23 to rotate to open or close the air inlet.
  • the spur gear refers to a standard straight tooth cylindrical gear, which is used for gear transmission, and there are teeth on the rim of the gear to continuously mesh and transmit motion and power.
  • the cross-sectional structure of the limiting groove 226 is two symmetrically arranged sectors, the end of the damper shaft 231 is inserted into the center hole of the second spur gear 222, and the pin shaft 236 is locked in the limiting groove 226 and can be along the limiting
  • the position groove 226 rotates relative to the second spur gear 222 within a predetermined range, and the pin shaft 236 simultaneously realizes the axial installation positioning between the damper shaft 231 and the second spur gear 222.
  • the pin shaft 236 serves as a transmission member to transmit the rotation of the second spur gear 222 to the damper shaft 231, so that the transmission mechanism can be connected to the damper shaft in the first direction, and along the first The two directions are disconnected from the damper shaft within the preset range.
  • the choke door 23 is kept in the closed state under the action of the self-locking structure.
  • the steering gear 22 is at the initial angle, the choke valve 23 is opened, the throttle 24 is closed, the first claw 232 and the second claw 242 are in a state of being separated from each other, and the pin 236 and the limit The first side groove wall 2261 of the bit groove 226 abuts.
  • the dotted line Y and the dotted line Z in the figure show the opening degrees of the throttle valve 24 and the choke valve 23, respectively.
  • the temperature detection unit detects that the temperature of the cylinder 30 is lower than the preset temperature, the controller controls the steering gear 22 to start, and the steering gear 22 drives the first spur gear 221 to rotate clockwise in the direction of the arrow shown in the figure.
  • the second spur gear 222 rotates counterclockwise.
  • the second spur gear 222 drives the throttle shaft 231 counterclockwise through the pin 236.
  • the first claw 232 of the throttle shaft 231 abuts the second claw 242 of the throttle shaft 241, so that The two claws 242 can drive the throttle shaft 241 to rotate.
  • the gasoline engine further includes an air filter 80 connected to the air inlet, the air filter 80 has an air filter housing 81 connected to the housing 10, an air filter base 82 provided between the air filter housing 81 and the housing 10, and the steering gear 22 And the transmission mechanism is installed on the air filter base 82.
  • the other side of the cylinder 30 relative to the carburetor 20 is also provided with a muffler 70 to reduce the noise generated when the gasoline engine is running.
  • the automatic damper control system of the gasoline engine can automatically make a judgment according to the change of the cylinder temperature and realize the opening or closing of the pre-fuel valve of the carburetor. It can greatly simplify people's operations and facilitate their use.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)
  • Means For Warming Up And Starting Carburetors (AREA)

Abstract

An automatic air valve control system for a gasoline engine (100), the gasoline engine (100) comprising a carburetor (20), and a cylinder (30) connected to the carburetor. A throttle (24) is provided in the carburetor (20). An air intake channel (21) is provided between the carburetor (20) and the cylinder (30), the air intake channel (21) being provided with an air inlet. The automatic air valve control system comprises a choke valve (23), a power unit for driving the choke valve (23), a controller connected to the power unit, and a temperature detection unit connected to the controller. The choke valve (23) is used to open or close the air inlet. The power unit comprises a servomotor (22). The choke valve (23) connects to an elastic component (233). The temperature detection unit is used to detect the temperature of the cylinder (30), and when the detected temperature is less than a preset temperature, the controller controls the servomotor (22) to drive the choke valve (23) to rotate in a first direction to close the air inlet. The elastic component (233) stores energy. The throttle (24) opens to a first present angle in response to the rotation of the choke valve (23). Starting of the gasoline engine (100) causes the throttle (24) to open to a second preset angle, and elastic energy of the elastic component (233) is released, driving the choke valve (23) to open the air inlet.

Description

汽油机的自动风门控制系统及汽油机Automatic damper control system of gasoline engine and gasoline engine 技术领域Technical field
本发明涉及一种汽油机的自动风门控制系统及汽油机。The invention relates to an automatic air door control system of a gasoline engine and a gasoline engine.
背景技术Background technique
目前用于园林工具的汽油机,其进气系统包括空滤器、阻风门、化油器、进气管以及气门等零部件,主要作用是将空气和燃料通过化油器按一定的比例的汽化混合成可燃烧的气体,通过进气通道进入燃烧室。现有技术的进气系统是空气通过空滤器和阻风门进入化油器的喉口,空滤器起过滤空气的作用,阻风门用于调节和控制进入化油器的空气流量的作用,化油器在化油器的喉口处有调节进入喉口燃油流量的装置,空气和燃油并在喉口处,由于文丘里管效应使燃油汽化并与空气混合成可燃混合气,此可燃混合气然后通过化油器和进气管道以及进气门最终进入燃烧室。At present, the intake system of the gasoline engine used for garden tools includes air filters, choke valves, carburetor, intake pipes, and valves. Its main role is to mix air and fuel through a certain proportion of vaporization of the carburetor into The combustible gas enters the combustion chamber through the intake passage. In the prior art intake system, air enters the throat of the carburetor through an air filter and a choke valve. The air filter functions to filter the air. The choke valve is used to regulate and control the flow of air into the carburetor. At the throat of the carburetor, there is a device to adjust the fuel flow into the throat. The air and fuel are at the throat. Due to the venturi effect, the fuel vaporizes and mixes with the air to form a combustible mixture. This combustible mixture then It finally enters the combustion chamber through the carburetor and intake duct and intake valve.
在便携式汽油机起动时,特别是在环境温度较低时,为便于起动汽油机需要将吸入燃烧室内的燃油混合气中的燃油浓度加大,即一方面需要增加化油器的燃油流量,另一方面则需要减少吸入化油器的空气量。When the portable gasoline engine starts, especially when the ambient temperature is low, in order to facilitate the start of the gasoline engine, the fuel concentration in the fuel mixture drawn into the combustion chamber needs to be increased. You need to reduce the amount of air drawn into the carburetor.
目前,市面上采用预加油门化油器的发动机,在引擎起动时,一般采用手动的方式关闭阻风门,打开预加油门,增加引擎内的汽油浓度,方便发动机的起动。其操作复杂,而且不方便。At present, engines with pre-fueled carburetor on the market generally close the choke valve manually and open the pre-fueled valve when the engine is started to increase the concentration of gasoline in the engine and facilitate engine starting. Its operation is complicated and inconvenient.
技术问题technical problem
本发明的目的在于提供一种操作方便的用于汽油机的自动风门控制系统。The purpose of the present invention is to provide an automatic damper control system for a gasoline engine that is easy to operate.
本发明的另一目的在于提供一种操作方便的汽油机。Another object of the present invention is to provide a gasoline engine that is easy to operate.
技术解决方案Technical solution
为实现上述发明目的,本发明提供了一种汽油机的自动风门控制系统,所述汽油机包括化油器以及连接化油器的汽缸,所述化油器设置有油门,所述化油器与汽缸之间设有进气通道,所述进气通道具有进气口,所述自动风门控制系统包括阻风门、驱动阻风门的动力单元、连接动力单元的控制器以及连接控制器的温度检测单元,所述阻风门用于打开或关闭所述进气口,所述动力单元包括舵机,所述阻风门连接弹性元件,所述温度检测单元用于检测所述汽缸的温度,当检测到的温度低于预设温度,所述控制器控制舵机带动所述阻风门沿第一方向旋转以关闭所述进气口,所述弹性元件蓄能,所述油门响应于所述阻风门的旋转打开第一预设角度;所述汽油机起动使所述油门打开第二预设角度,所述弹性元件弹力释放带动所述阻风门打开所述进气口。In order to achieve the above object of the invention, the present invention provides an automatic damper control system for a gasoline engine. The gasoline engine includes a carburetor and a cylinder connected to the carburetor. The carburetor is provided with an accelerator. The carburetor and the cylinder There is an air intake channel between the air intake channel, the automatic damper control system includes a choke valve, a power unit driving the choke valve, a controller connected to the power unit, and a temperature detection unit connected to the controller, The choke valve is used to open or close the air inlet, the power unit includes a steering gear, the choke valve is connected to an elastic element, and the temperature detection unit is used to detect the temperature of the cylinder when the detected temperature Below the preset temperature, the controller controls the steering gear to drive the choke valve to rotate in the first direction to close the air inlet, the elastic element stores energy, and the throttle opens in response to the rotation of the choke valve The first preset angle; the start of the gasoline engine causes the throttle to open a second preset angle, and the elastic release of the elastic element drives the choke valve to open the air inlet.
作为本发明一实施方式的进一步改进,所述动力单元还包括由舵机带动的传动机构,所述传动机构包括连接舵机的第一正齿轮以及与第一正齿轮啮合的第二正齿轮,所述第二正齿轮带动所述阻风门沿同一轴线旋转。As a further improvement of an embodiment of the present invention, the power unit further includes a transmission mechanism driven by the steering gear, and the transmission mechanism includes a first spur gear connected to the steering gear and a second spur gear meshed with the first spur gear, The second spur gear drives the choke valve to rotate along the same axis.
作为本发明一实施方式的进一步改进,所述传动机构还包括由所述第二正齿轮带动的风门轴,所述阻风门连接在所述风门轴上。As a further improvement of an embodiment of the present invention, the transmission mechanism further includes a damper shaft driven by the second spur gear, and the choke valve is connected to the damper shaft.
作为本发明一实施方式的进一步改进,所述油门连接在油门轴上,所述第二正齿轮通过风门轴带动风门关闭;所述风门轴通过驱动结构带动油门轴旋转以打开油门。 As a further improvement of an embodiment of the present invention, the throttle is connected to the throttle shaft, the second spur gear drives the throttle to close through the throttle shaft; the throttle shaft drives the throttle shaft to rotate through the driving structure to open the throttle.
作为本发明一实施方式的进一步改进,所述驱动结构包括固定连接在风门轴上的第一爪以及固定连接在所油门轴上的第二爪,所述第一爪随风门轴转动以驱动所述第二爪,所述第二爪带动油门轴旋转。 As a further improvement of an embodiment of the present invention, the driving structure includes a first claw fixedly connected to the throttle shaft and a second claw fixedly connected to the throttle shaft, the first claw rotates with the throttle shaft to drive The second claw drives the throttle shaft to rotate.
作为本发明一实施方式的进一步改进,所述汽油机起动,所述控制器控制油门轴旋转使所述油门打开第二预设角度,所述第二预设角度大于所述第一预设角度,所述第二爪在所述油门轴的带动下与所述第一爪分离,所述弹性元件作用于所述第一爪带动风门轴使所述阻风门打开所述进气口。As a further improvement of an embodiment of the present invention, the gasoline engine is started, and the controller controls the throttle shaft to rotate so that the throttle opens a second preset angle, and the second preset angle is greater than the first preset angle, The second claw is separated from the first claw under the driving of the throttle shaft, and the elastic element acts on the first claw to drive the throttle shaft to cause the choke valve to open the air inlet.
作为本发明一实施方式的进一步改进,所述油门轴上连接有油门弹簧,所述油门弹簧提供所述油门轴带动所述油门由打开位置到关闭位置的弹性力。As a further improvement of an embodiment of the present invention, a throttle spring is connected to the throttle shaft, and the throttle spring provides an elastic force for the throttle shaft to drive the throttle from an open position to a closed position.
作为本发明一实施方式的进一步改进,所述风门轴上设有沿径向贯穿所述风门轴的开槽,所述阻风门安装在所述开槽内。As a further improvement of an embodiment of the present invention, the damper shaft is provided with a slot that penetrates the damper shaft in the radial direction, and the choke valve is installed in the slot.
本发明还提供了一种汽油机的自动风门控制系统,包括用于打开或关闭进气口的阻风门、驱动阻风门的动力单元、连接动力单元的控制器以及设置于化油器的油门,所述阻风门连接复位元件,所述控制器控制动力单元带动所述阻风门沿第一方向旋转以关闭所述进气口,所述阻风门和油门在动力单元的作用下建立第一方向的单向传动连接,所述油门打开第一预设角度,所述阻风门被限制沿与第一方向相反的第二方向旋转;所述油门打开第二预设角度,所述阻风门和油门的单向传动连接断开,所述复位元件带动所述阻风门沿第二方向旋转以打开所述进气口。The invention also provides an automatic damper control system for a gasoline engine, which includes a choke valve for opening or closing the air inlet, a power unit driving the choke valve, a controller connected to the power unit, and a throttle provided in the carburetor. The choke valve is connected to a reset element, the controller controls the power unit to drive the choke valve to rotate in the first direction to close the air inlet, and the choke valve and the throttle establish a single unit in the first direction under the action of the power unit Drive connection, the throttle opens at a first preset angle, the choke is restricted to rotate in a second direction opposite to the first direction; the throttle opens at a second preset angle, the single choke and throttle The direction transmission connection is disconnected, and the reset element drives the choke valve to rotate in the second direction to open the air inlet.
作为本发明一实施方式的进一步改进,所述动力单元包括舵机、由舵机带动的传动机构以及连接于传动机构的风门轴,所述风门安装在所述风门轴上,所述传动机构沿所述第一方向与所述风门轴传动连接,并且沿第二方向在预设范围内与所述风门轴脱离传动连接。As a further improvement of an embodiment of the present invention, the power unit includes a steering gear, a transmission mechanism driven by the steering gear, and a damper shaft connected to the transmission mechanism, the damper is installed on the damper shaft, and the transmission mechanism is along The first direction is drivingly connected to the damper shaft, and is disconnected from the damper shaft within a preset range along the second direction.
作为本发明一实施方式的进一步改进,所述传动机构包括由舵机带动的第一正齿轮以及与第一正齿轮啮合的第二正齿轮,所述第二正齿轮的端面设有限位槽,所述风门轴的一端连接传动件,所述传动件设置于所述限位槽内并能够沿着限位槽相对所述第二正齿轮旋转,所述第二正齿轮沿第一方向旋转通过所述传动件带动所述风门轴旋转;所述第二正齿轮沿第二方向在对应于所述限位槽的预设范围内旋转,所述传动件在所述限位槽内与所述第二正齿轮相对运动。As a further improvement of an embodiment of the present invention, the transmission mechanism includes a first spur gear driven by a steering gear and a second spur gear that meshes with the first spur gear, and the end surface of the second spur gear is provided with a limiting groove, One end of the damper shaft is connected to a transmission member, and the transmission member is disposed in the limiting groove and can rotate relative to the second spur gear along the limiting groove, and the second spur gear rotates through in the first direction The transmission member drives the damper shaft to rotate; the second spur gear rotates in a predetermined range corresponding to the limit slot along the second direction, and the transmission member The second spur gear moves relatively.
作为本发明一实施方式的进一步改进,所述油门连接在油门轴上,所述阻风门和所述油门之间设置驱动结构;所述阻风门与所述驱动结构联动并通过驱动结构带动油门轴旋转以使油门打开第一预设角度。As a further improvement of an embodiment of the present invention, the throttle is connected to the throttle shaft, and a drive structure is provided between the choke and the throttle; the choke is linked to the drive structure and drives the throttle shaft through the drive structure Rotate to open the throttle by the first preset angle.
作为本发明一实施方式的进一步改进,所述驱动结构包括固定连接在风门轴上的第一爪以及固定连接在所述油门轴上的第二爪,所述第一爪随风门轴转动以驱动所述第二爪,所述第二爪带动油门轴旋转。As a further improvement of an embodiment of the present invention, the driving structure includes a first claw fixedly connected to the throttle shaft and a second claw fixedly connected to the throttle shaft, the first claw rotates with the throttle shaft to The second claw is driven, and the second claw drives the throttle shaft to rotate.
作为本发明一实施方式的进一步改进,所述第二爪上设有限制阻风门沿第二方向旋转的自锁结构,所述自锁结构包括设置于第二爪上的台阶部,所述第一爪抵接于所述台阶部以带动所述第二爪,所述台阶部限制所述第一爪沿第二方向旋转复位,所述油门轴带动所述第二爪与所述第一爪分离,所述第一爪被允许沿第二方向旋转复位。As a further improvement of an embodiment of the present invention, the second claw is provided with a self-locking structure that restricts the rotation of the choke valve in the second direction. The self-locking structure includes a stepped portion provided on the second claw. A claw abuts on the stepped portion to drive the second claw, the stepped portion restricts the first claw to rotate and reset in the second direction, and the throttle shaft drives the second claw and the first claw Disengaged, the first claw is allowed to rotate and reset in the second direction.
本发明还涉及一种汽油机,包括壳体、设置在壳体内的汽缸、在汽缸中往复运动的活塞、带动活塞往复运动的曲轴、起动时驱动曲轴运动的驱动电机、存放燃料的油箱、设置在汽缸和油箱之间的化油器,所述汽油机还包括如上任意一个实施方式所述的自动风门控制系统。The invention also relates to a gasoline engine, which includes a casing, a cylinder arranged in the casing, a piston reciprocating in the cylinder, a crankshaft driving the piston to reciprocate, a drive motor that drives the crankshaft when starting, a fuel tank for storing fuel, and a The carburetor between the cylinder and the fuel tank, the gasoline engine further includes the automatic damper control system as described in any one of the above embodiments.
作为本发明一实施方式的进一步改进,所述汽油机还包括连接所述进气口的空滤器,所述空滤器包括连接壳体的空滤器外壳以及设置于空滤器外壳和壳体之间的空滤器底座,所述舵机和传动机构安装在所述空滤器底座上。As a further improvement of an embodiment of the present invention, the gasoline engine further includes an air filter connected to the air inlet, the air filter includes an air filter housing connected to the housing, and an air filter disposed between the air filter housing and the housing A filter base, the steering gear and the transmission mechanism are installed on the air filter base.
作为本发明一实施方式的进一步改进,所述控制器根据所述驱动电机的启动对温度检测单元检测到的温度进行判断,并在检测到的温度低于预设值时控制所述舵机启动。As a further improvement of an embodiment of the present invention, the controller judges the temperature detected by the temperature detection unit according to the startup of the drive motor, and controls the servo to start when the detected temperature is lower than a preset value .
本发明又涉及一种汽油机的自动风门控制方法,其特征在于,包括以下步骤:The invention also relates to an automatic damper control method of a gasoline engine, which is characterized by comprising the following steps:
获取汽缸的温度;Get the temperature of the cylinder;
当汽缸的温度小于预设温度,控制器给动力单元发送驱动信号,所述驱动信号为控制动力单元带动阻风门沿第一方向旋转预设角度并且动力单元复位的信号,阻风门在动力单元的作用下关闭进气口,油门在阻风门单向传动连接的作用下打开第一预设角度;When the temperature of the cylinder is less than the preset temperature, the controller sends a drive signal to the power unit, the drive signal is a signal that controls the power unit to drive the choke valve to rotate the preset angle in the first direction and reset the power unit. The air inlet is closed under the action, and the throttle opens the first preset angle under the action of the one-way transmission connection of the choke valve;
控制油门打开第二预设角度,所述第二预设角度大于所述第一预设角度,油门与阻风门断开单向传动连接,阻风门复位打开进气口。Control the throttle to open a second preset angle, the second preset angle is greater than the first preset angle, the throttle and the choke valve are disconnected from the one-way transmission, and the choke valve is reset to open the air inlet.
作为本发明一实施方式的进一步改进,所述控制器基于发动机的起动获取汽缸的温度。As a further improvement of an embodiment of the present invention, the controller obtains the temperature of the cylinder based on the start of the engine.
有益效果Beneficial effect
与现有技术相比,本发明提供的自动风门控制系统和汽油机能有效的根据汽缸温度的变化自动做出判断并实现化油器预加油门的打开或者关闭,化油器加油门后,自锁结构解锁,阻风门则会恢复到开启状态,由此实现整个过程的自动化,能极大程度上简化人们的操作,方便人们的使用。Compared with the prior art, the automatic damper control system and gasoline engine provided by the present invention can effectively make a judgment according to the change of the cylinder temperature and realize the opening or closing of the pre-fueling valve of the carburetor. When the lock structure is unlocked, the choke door will be restored to the open state, thereby realizing the automation of the entire process, which can greatly simplify people's operations and facilitate people's use.
附图说明BRIEF DESCRIPTION
图1是本发明优选的实施例中汽油机的剖视示意图;1 is a schematic cross-sectional view of a gasoline engine in a preferred embodiment of the present invention;
图2是图1中a部分的放大示意图;FIG. 2 is an enlarged schematic view of part a in FIG. 1;
图3是图1中的汽油机的部分立体分解示意图;3 is a partial perspective exploded view of the gasoline engine in FIG. 1;
图4是图1中的汽油机的自动风门控制系统和自动风门控制系统的主视图;4 is a front view of the automatic damper control system and the automatic damper control system of the gasoline engine in FIG. 1;
图5是图4中自动风门控制系统的一部分的立体示意图;5 is a perspective schematic view of a part of the automatic damper control system in FIG. 4;
图6是图5中自动风门控制系统的立体分解示意图;6 is a perspective exploded schematic view of the automatic damper control system in FIG. 5;
图7是图5中自动风门控制系统的俯视示意图;7 is a schematic plan view of the automatic damper control system in FIG. 5;
图8是图7中沿A-A线的剖视示意图;8 is a schematic cross-sectional view taken along line A-A in FIG. 7;
图9是自动风门控制系统处于初始状态的立体示意图;9 is a perspective schematic view of the automatic damper control system in an initial state;
图10是图7中沿B-B线的剖视示意图;10 is a schematic cross-sectional view taken along line B-B in FIG. 7;
图11是自动风门控制系统处于舵机启动状态的立体示意图;FIG. 11 is a perspective schematic view of the automatic damper control system in a state where the servo is activated;
图12与图10类似,其中自动风门控制系统处于舵机启动状态;Fig. 12 is similar to Fig. 10, in which the automatic damper control system is in a state where the servo is activated;
图13是自动风门控制系统处于预加油门状态的立体示意图;13 is a perspective schematic view of the automatic throttle control system in the state of pre-fueling;
图14与图10类似,其中自动风门控制系统处于预加油门状态;Figure 14 is similar to Figure 10, in which the automatic damper control system is in the state of pre-fueling;
图15是自动风门控制系统处于舵机复位状态的立体示意图;15 is a perspective schematic view of the automatic damper control system in the reset state of the servo;
图16与图10类似,其中自动风门控制系统处于舵机复位状态;Figure 16 is similar to Figure 10, where the automatic damper control system is in the servo reset state;
图17是自动风门控制系统处于加大油门状态的立体示意图;17 is a perspective schematic view of an automatic throttle control system in the state of increasing the throttle;
图18与图10类似,其中自动风门控制系统处于加大油门状态。Fig. 18 is similar to Fig. 10, in which the automatic damper control system is in the state of increasing the throttle.
附图标记:Reference mark:
100.汽油机;10.壳体;20.化油器;30.汽缸;21.进气通道;22.舵机;23.阻风门;24.油门;221.第一正齿轮;222.第二正齿轮;231.风门轴;232.第一爪;233.风门弹簧;235.开槽;241.油门轴;242.第二爪;243.油门弹簧;40.曲轴箱;41.曲轴;42.活塞;43.火花塞;50.驱动电机;60.油箱;70.消音器;80.空滤器;81.空滤器外壳;82.空滤器底座。100. Gasoline engine; 10. Shell; 20. Carburettor; 30. Cylinder; 21. Intake passage; 22. Steering gear; 23. Choke door; 24. Throttle; 221. First spur gear; 222. Second Spur gear; 231. throttle shaft; 232. first jaw; 233. damper spring; 235. slotted; 241. throttle shaft; 242. second jaw; 243. throttle spring; 40. crankcase; 41. crankshaft; 42 Piston; 43. Spark plug; 50. Drive motor; 60. Fuel tank; 70. Silencer; 80. Air filter; 81. Air filter housing; 82. Air filter base.
本发明的实施方式Embodiments of the invention
以下将结合附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to specific embodiments shown in the drawings. However, these embodiments do not limit the present invention, and structural, method, or functional changes made by those of ordinary skill in the art according to these embodiments are all included in the protection scope of the present invention.
应该理解,本文使用的例如“上”、“上方”、“下”、“下方”等表示空间相对位置的术语是出于便于说明的目的来描述如附图中所示的一个单元或特征相对于另一个单元或特征的关系。空间相对位置的术语可以旨在包括设备在使用或工作中除了图中所示方位以外的不同方位。It should be understood that the terms such as "upper", "upper", "lower", "lower", etc. used herein to indicate the relative position of the space are used for describing purposes to describe a unit or feature as shown in the drawings. Relationship to another unit or feature. The term spatial relative position may be intended to include different orientations of the device other than those shown in the figures during use or operation.
如图1到图5所示,介绍本发明的优选的实施方式。在本实施方式中,以汽油机100为例进行说明。汽油机100包括化油器20以及连接化油器20的汽缸30,化油器20与汽缸30之间设有进气通道21,进气通道21具有进气口,化油器20设置有油门24。汽油机还包括自动风门控制系统,自动风门控制系统包括阻风门23、驱动阻风门23的动力单元、连接动力单元的控制器以及连接控制器的温度检测单元,阻风门23用于打开或关闭进气口。动力单元包括舵机22,阻风门23连接弹性元件233,温度检测单元用于检测汽缸30的温度,当检测到的温度低于预设温度,控制器控制舵机22旋转带动阻风门23沿第一方向旋转以关闭进气口,弹性元件233蓄能,油门24响应于阻风门23的旋转打开第一预设角度;汽油机起动使油门打开第二预设角度,弹性元件233弹力释放带动阻风门23打开进气口。As shown in FIGS. 1 to 5, a preferred embodiment of the present invention is introduced. In this embodiment, the gasoline engine 100 will be described as an example. The gasoline engine 100 includes a carburetor 20 and a cylinder 30 connected to the carburetor 20. An intake passage 21 is provided between the carburetor 20 and the cylinder 30, the intake passage 21 has an intake port, and the carburetor 20 is provided with an throttle 24 . The gasoline engine also includes an automatic damper control system, which includes a choke valve 23, a power unit driving the choke valve 23, a controller connected to the power unit, and a temperature detection unit connected to the controller. The choke valve 23 is used to open or close the intake air mouth. The power unit includes a steering gear 22, a choke valve 23 is connected to an elastic element 233, and a temperature detection unit is used to detect the temperature of the cylinder 30. When the detected temperature is lower than a preset temperature, the controller controls the steering gear 22 to rotate and drive the choke valve 23 along the first Rotate in one direction to close the air inlet, the elastic element 233 stores energy, the throttle 24 opens the first preset angle in response to the rotation of the choke valve 23; the gasoline engine starts to open the throttle at the second preset angle, and the elastic element 233 releases the elastic force to drive the choke valve 23 Open the air inlet.
本实施例中,动力单元还包括由舵机22带动的传动机构,传动机构包括连接舵机的第一正齿轮221以及与第一正齿轮啮合的第二正齿轮222,第二正齿轮222带动阻风门23沿同一轴线旋转,即第二正齿轮222带动阻风门23旋转以打开或关闭进气口。其中正齿轮指标准直齿圆柱齿轮,用于齿轮传动,且齿轮的轮缘上有齿能进行连续啮合传递运动和动力。In this embodiment, the power unit further includes a transmission mechanism driven by the steering gear 22. The transmission mechanism includes a first spur gear 221 connected to the steering gear and a second spur gear 222 meshed with the first spur gear. The second spur gear 222 drives The choke valve 23 rotates along the same axis, that is, the second spur gear 222 drives the choke valve 23 to rotate to open or close the air inlet. The spur gear refers to a standard straight tooth cylindrical gear, which is used for gear transmission, and there are teeth on the rim of the gear to continuously mesh and transmit motion and power.
通过温度检测单元检测汽缸30的温度,以此判断汽油机是否处于冷起动状态,也就是说,当检测到的汽缸30的温度低于预设温度时,确认为冷起动,并且在冷起动时由舵机控制关闭风门且预加油门,在起动后风门自动打开。通过控制器控制舵机22带动第一正齿轮221和第二正齿轮222旋转来实现阻风门23关闭进气口,以减少吸入化油器20的空气量,从而增加吸入汽缸30内燃烧室的燃油混合器中的燃油浓度,以便于汽油机的起动,能极大程度上简化人们的操作,方便人们的使用。The temperature detection unit detects the temperature of the cylinder 30 to determine whether the gasoline engine is in a cold start state, that is, when the detected temperature of the cylinder 30 is lower than the preset temperature, it is confirmed as a cold start, and when the cold start The steering gear controls to close the damper and pre-fuel the throttle, and the damper will automatically open after starting. The controller controls the steering gear 22 to drive the first spur gear 221 and the second spur gear 222 to rotate to realize the choke valve 23 to close the intake port, so as to reduce the amount of air drawn into the carburetor 20, thereby increasing the intake of the combustion chamber in the cylinder 30 The fuel concentration in the fuel mixer is convenient for the start of the gasoline engine, which can greatly simplify people's operation and facilitate people's use.
本实施例中优选的,传动机构还包括由第二正齿轮222带动的风门轴231,阻风门23固定或可拆卸的连接在风门轴231上。风门轴231安装在进气通道21内,舵机22带动第一正齿轮221和第二正齿轮222旋转,第二正齿轮222带动风门轴231,风门轴231上沿径向设有贯穿风门轴的开槽235,阻风门23安装在开槽235内,可以通过控制器控制舵机22的转向和转速,以控制阻风门23的旋转角度从而调节进风量。Preferably in this embodiment, the transmission mechanism further includes a damper shaft 231 driven by the second spur gear 222, and the choke valve 23 is fixedly or detachably connected to the damper shaft 231. The damper shaft 231 is installed in the intake passage 21, the steering gear 22 drives the first spur gear 221 and the second spur gear 222 to rotate, the second spur gear 222 drives the damper shaft 231, and the damper shaft 231 is provided with a through-throttle shaft in the radial direction The slot 235 and the choke door 23 are installed in the slot 235. The steering and rotation speed of the steering gear 22 can be controlled by the controller to control the rotation angle of the choke door 23 to adjust the air intake amount.
另外,油门24固定连接在油门轴241上,第二正齿轮222通过风门轴231带动阻风门23关闭;风门轴231通过驱动结构带动油门轴241旋转以打开油门24。具体的,驱动结构包括固定连接在风门轴231上的第一爪232以及固定连接在油门轴241上的第二爪242,第一爪232随风门轴231转动以驱动第二爪242,第二爪242带动油门轴241旋转。具体的,弹性元件233为连接在风门轴231上的风门弹簧,风门弹簧构造为扭簧,扭簧的一端连接到第一爪232上,扭簧的另一端连接到油门轴241上,当阻风门23关闭,第一爪232带动扭簧的一端一起旋转,扭簧蓄能;当油门打开,扭簧弹性释放带动第一爪232继而带动风门轴231以打开阻风门23,也就是说,风门弹簧提供风门轴231带动阻风门23由关闭位置到打开位置的弹性力。油门轴241上连接有油门弹簧243,油门弹簧243也可以构造为扭簧,以提供油门241轴带动油门24从打开位置到关闭位置的弹性力。In addition, the throttle 24 is fixedly connected to the throttle shaft 241, and the second spur gear 222 drives the choke valve 23 to close through the throttle shaft 231; the throttle shaft 231 drives the throttle shaft 241 to rotate through the driving structure to open the throttle 24. Specifically, the driving structure includes a first claw 232 fixedly connected to the throttle shaft 231 and a second claw 242 fixedly connected to the throttle shaft 241. The first claw 232 rotates with the throttle shaft 231 to drive the second claw 242. The two claws 242 drive the throttle shaft 241 to rotate. Specifically, the elastic element 233 is a damper spring connected to the damper shaft 231. The damper spring is configured as a torsion spring. One end of the torsion spring is connected to the first claw 232, and the other end of the torsion spring is connected to the throttle shaft 241. When the damper 23 is closed, the first claw 232 drives one end of the torsion spring to rotate together, and the torsion spring is charged; when the throttle is opened, the elastic release of the torsion spring drives the first claw 232 and then drives the damper shaft 231 to open the damper 23, that is, the damper The spring provides an elastic force that the damper shaft 231 drives the choke valve 23 from the closed position to the open position. A throttle spring 243 is connected to the throttle shaft 241. The throttle spring 243 may also be configured as a torsion spring to provide the elastic force of the throttle 241 shaft to drive the throttle 24 from the open position to the closed position.
参照图5到图8所示,第二正齿轮222上设有限位槽226,风门轴231与第二正齿轮222为间隙配合,风门轴231上径向插接一销轴236,销轴236与限位槽226配合并在限位槽226限定的范围内旋转,也就是说,第二正齿轮222通过销轴236带动风门轴231沿第一方向旋转,而当第二正齿轮222在限位槽226限定的范围内沿与第一方向相反的第二方向旋转,则风门轴231在限位槽226限定的范围内不会随着第二正齿轮222一起沿着第二方向旋转。5 to 8, the second spur gear 222 is provided with a limit groove 226, the damper shaft 231 and the second spur gear 222 are in clearance fit, and a pin shaft 236 and a pin shaft 236 are radially inserted into the damper shaft 231 Cooperate with the limit groove 226 and rotate within the range defined by the limit groove 226, that is, the second spur gear 222 drives the damper shaft 231 to rotate in the first direction through the pin 236, and when the second spur gear 222 is in If the range defined by the position slot 226 rotates in the second direction opposite to the first direction, the damper shaft 231 will not rotate along the second direction along with the second spur gear 222 within the range defined by the limit slot 226.
限位槽226的截面构造为两个对称设置的扇形,风门轴231的端部穿设在第二正齿轮222的中心孔内,销轴236卡设在限位槽226内并且能够沿着限位槽226在预定的范围内相对第二正齿轮222旋转,销轴236同时实现风门轴231与第二正齿轮222之间的轴向安装定位。销轴236的初始位置处于与限位槽226的第一侧槽壁2261抵接,这样第二正齿轮222可以通过限位槽226的槽壁带动销轴236随其一起沿第一方向旋转;而当第二正齿轮222在舵机22的作用下沿第二方向复位,销轴236与第一侧槽壁2261分离,第二正齿轮222旋转到销轴236与限位槽226的第二侧槽壁2262抵接的位置,在这个过程中,第二正齿轮222的旋转无法传递给销轴236。通过销轴236和限位槽226的配合,销轴236作为传动件传递第二正齿轮222到风门轴231的旋转,这样就可以实现传动机构沿第一方向与风门轴传动连接,并且沿第二方向在预设范围内与风门轴脱离传动连接。The cross-sectional structure of the limiting groove 226 is two symmetrically arranged sectors, the end of the damper shaft 231 is inserted into the center hole of the second spur gear 222, and the pin shaft 236 is locked in the limiting groove 226 and can be along the limiting The position groove 226 rotates relative to the second spur gear 222 within a predetermined range, and the pin shaft 236 simultaneously realizes the axial installation positioning between the damper shaft 231 and the second spur gear 222. The initial position of the pin shaft 236 is in contact with the first side groove wall 2261 of the limiting groove 226, so that the second spur gear 222 can drive the pin shaft 236 to rotate along with it in the first direction through the groove wall of the limiting groove 226; When the second spur gear 222 is reset in the second direction under the action of the steering gear 22, the pin shaft 236 is separated from the first side groove wall 2261, and the second spur gear 222 rotates to the second position between the pin shaft 236 and the limit groove 226 Where the side groove wall 2262 abuts, during this process, the rotation of the second spur gear 222 cannot be transmitted to the pin 236. Through the cooperation of the pin shaft 236 and the limit groove 226, the pin shaft 236 serves as a transmission member to transmit the rotation of the second spur gear 222 to the damper shaft 231, so that the transmission mechanism can be connected to the damper shaft in the first direction, and along the first The two directions are disconnected from the damper shaft within the preset range.
另外,风门轴231的端部形成扁方238,销轴236穿设在扁方238上,另外一拨叉228安装在扁方238上,其位于风门轴231的主体和销轴236之间,以便于定位。拨叉228能够被风门轴231带动旋转,继而拨叉228拨动第一爪232沿第一方向旋转。当第一爪232在弹性元件233的作用下复位时,第一爪232通过拨叉228带动风门轴231沿第二方向旋转。In addition, the end of the damper shaft 231 is formed with a flat square 238, the pin shaft 236 is passed through the flat square 238, and another shift fork 228 is installed on the flat square 238, which is located between the body of the damper shaft 231 and the pin shaft 236 For easy positioning. The shift fork 228 can be driven to rotate by the damper shaft 231, and then the shift fork 228 rotates the first claw 232 to rotate in the first direction. When the first claw 232 is reset under the action of the elastic element 233, the first claw 232 drives the damper shaft 231 to rotate in the second direction through the shift fork 228.
本实施例中,第一爪232沿第一方向旋转以驱动第二爪242,第二爪242与油门轴241相对固定安装,因此第二爪242带动油门轴241旋转,继而油门轴241带动油门旋转打开第一预设角度,即预加油门。第一爪232和第二爪242之间还形成有对阻风门23进行自锁的自锁结构,而可以通过加油门的方式来进行自锁结构的解锁。具体的,第二爪242与第一爪232配合的部分设有台阶部,包括第一台阶面2421和第二台阶面2422,第一爪232旋转先抵接到第二爪242的第一台阶面2421,随着第一爪232的进一步旋转,第一爪232越过第一台阶面2421继而抵接在第二台阶面2422,连接第一爪232的弹性元件蓄能;当第二正齿轮222不再带动风门轴231沿第一方向旋转并且第二正齿轮222沿第二方向旋转复位,第一爪232在弹性元件的作用下也有沿第二方向旋转的趋势,而第一台阶面2421和第二台阶面2422之间的连接面阻挡第一爪232沿第二方向旋转,即第二爪242上的台阶部形成了锁定第一爪242的自锁结构,使得第一爪232和第二爪242之间只能进行旋转运动的单向传递,从而使阻风门23始终处于关闭状态,当化油器20加油门时,油门轴241旋转使油门打开第二预设角度,第二爪242在油门轴241的带动下继续沿打开的方向旋转与第一爪232分离,第一爪232的锁定被解除,从而第一爪232在弹性元件的带动下带动风门轴231沿第二方向旋转,使阻风门20开启。也就是说,当要起动汽油机时,可通过控制舵机22带动传动机构使阻风门23关闭,一旦阻风门23关闭到位,舵机22反转复位,并使得舵机22与传动机构脱离传动连接,而阻风门23在自锁结构的作用下保持在关闭状态。而一旦汽油机起动,化油器20加油门后,自锁结构解锁,阻风门23则会恢复到开启状态,由此实现整个过程的自动化。In this embodiment, the first claw 232 rotates in the first direction to drive the second claw 242, and the second claw 242 is fixedly installed relative to the throttle shaft 241, so the second claw 242 drives the throttle shaft 241 to rotate, and then the throttle shaft 241 drives the throttle Rotate to open the first preset angle, which is the pre-fuel valve. A self-locking structure for self-locking the choke door 23 is also formed between the first claw 232 and the second claw 242, and the self-locking structure can be unlocked by way of a gas throttle. Specifically, the portion where the second claw 242 cooperates with the first claw 232 is provided with a stepped portion, including a first stepped surface 2421 and a second stepped surface 2422, the first claw 232 rotates first to contact the first step of the second claw 242 With the further rotation of the first claw 232, the first claw 232 crosses the first step surface 2421 and then abuts the second step surface 2422, and the elastic element connected to the first claw 232 stores energy; when the second spur gear 222 No longer drives the damper shaft 231 to rotate in the first direction and the second spur gear 222 rotates to reset in the second direction, the first claw 232 also has a tendency to rotate in the second direction under the action of the elastic element, and the first step surface 2421 and The connecting surface between the second stepped surface 2422 prevents the first claw 232 from rotating in the second direction, that is, the stepped portion on the second claw 242 forms a self-locking structure that locks the first claw 242 so that the first claw 232 and the second Only one-way transmission of rotary motion can be performed between the claws 242, so that the choke valve 23 is always closed. When the carburetor 20 is fueled, the throttle shaft 241 rotates to open the throttle by a second preset angle, the second claw 242 Driven by the throttle shaft 241, continue to rotate in the opening direction First separating pawl 232, first pawl 232 of the lock is released, so that the first pawl 232 to drive the damper shaft driven by the elastic member 231 rotates in a second direction, so that the choke valve 20 opens. In other words, when the gasoline engine is to be started, the steering mechanism 22 can be used to drive the transmission mechanism to close the choke door 23. Once the choke door 23 is closed in place, the servo 22 reverses and resets, and the servo 22 is disconnected from the transmission mechanism. And the choke door 23 is kept in the closed state under the action of the self-locking structure. Once the gasoline engine is started, after the carburetor 20 is fueled, the self-locking structure is unlocked, and the choke door 23 will return to the open state, thereby automating the entire process.
下面将根据附图具体说明汽油机的起动过程。The starting process of the gasoline engine will be described in detail below based on the drawings.
如图9和图10所示,汽油机的初始状态,舵机22处于初始角度,阻风门23打开,油门24关闭,第一爪232和第二爪242处于相互分离的状态,销轴236与限位槽226的第一侧槽壁2261抵接。图中虚线Y和虚线Z分别示出了油门24和阻风门23的开度。As shown in FIGS. 9 and 10, in the initial state of the gasoline engine, the steering gear 22 is at the initial angle, the choke valve 23 is opened, the throttle 24 is closed, the first claw 232 and the second claw 242 are in a state of being separated from each other, and the pin 236 and the limit The first side groove wall 2261 of the bit groove 226 abuts. The dotted line Y and the dotted line Z in the figure show the opening degrees of the throttle valve 24 and the choke valve 23, respectively.
如图11和图12所示,温度检测单元检测到汽缸30的温度低于预设温度,控制器控制舵机22启动,舵机22带动第一正齿轮221沿图示箭头方向顺时针转动,进而带动第二正齿轮222逆时针转动,第二正齿轮222通过销轴236带动风门轴231逆时针转动,风门轴231的第一爪232抵靠油门轴241的第二爪242,以使第二爪242能够带动油门轴241转动。As shown in FIGS. 11 and 12, the temperature detection unit detects that the temperature of the cylinder 30 is lower than the preset temperature, the controller controls the steering gear 22 to start, and the steering gear 22 drives the first spur gear 221 to rotate clockwise in the direction of the arrow shown in the figure. In turn, the second spur gear 222 rotates counterclockwise. The second spur gear 222 drives the throttle shaft 231 counterclockwise through the pin 236. The first claw 232 of the throttle shaft 231 abuts the second claw 242 of the throttle shaft 241, so that The two claws 242 can drive the throttle shaft 241 to rotate.
如图13和图14所示,舵机22继续转动至预设角度,此时,阻风门23关闭,第二爪242带动油门轴241转动,油门轴241带动油门24打开第一预设角度,弹性元件233蓄能。As shown in FIGS. 13 and 14, the steering gear 22 continues to rotate to a preset angle. At this time, the choke valve 23 is closed, the second claw 242 drives the throttle shaft 241 to rotate, and the throttle shaft 241 drives the throttle 24 to open the first preset angle. The elastic element 233 stores energy.
如图15和图16所示,舵机22在达到预设角度后反转回到初始角度,因销轴236在限位槽226内转动从而不能带动风门轴231,油门24和阻风门23保持不动,此时即完成起动准备(即阻风门关闭且预加油门)。As shown in FIGS. 15 and 16, the steering gear 22 reverses back to the initial angle after reaching the preset angle. Since the pin shaft 236 rotates in the limit groove 226, the throttle shaft 231 cannot be driven, and the throttle valve 24 and the choke valve 23 remain If it does not move, the start preparation is completed (ie the choke is closed and the pre-fuel valve is closed).
如图17和图18所示,当成功起动汽油机后,加大油门24(油门轴顺时针旋转),油门24打开第二预设角度,使油门轴241的第二爪242不再抵靠风门轴231的第一爪232,风门轴231在弹性元件233的作用下回到初始状态,阻风门23自动打开。As shown in FIGS. 17 and 18, when the gasoline engine is successfully started, increase the throttle 24 (the throttle shaft rotates clockwise), the throttle 24 opens a second preset angle, so that the second claw 242 of the throttle shaft 241 no longer abuts the throttle The first claw 232 of the shaft 231, the damper shaft 231 returns to the initial state under the action of the elastic element 233, and the damper 23 automatically opens.
根据上述说明,本发明的汽油机的自动风门控制方法包括以下步骤:According to the above description, the automatic damper control method of the gasoline engine of the present invention includes the following steps:
获取汽缸30的温度;Obtain the temperature of the cylinder 30;
当汽缸30的温度小于预设温度,控制器给舵机22发送驱动信号,该驱动信号优选为控制舵机沿预设方向旋转预设角度并复位的信号,这样阻风门23在舵机22的作用下关闭进气口,油门24在阻风门23单向传动连接的作用下打开第一预设角度;When the temperature of the cylinder 30 is less than the preset temperature, the controller sends a driving signal to the steering gear 22, the driving signal is preferably a signal that controls the steering gear to rotate a preset angle in a preset direction and reset, so that the choke door 23 is on the steering gear 22 The air inlet is closed under the action, and the throttle 24 opens the first preset angle under the action of the choke valve 23 unidirectional transmission connection;
控制油门24打开第二预设角度,第二预设角度大于第一预设角度,油门24与阻风门23断开单向传动连接,阻风门21复位打开进气口。The throttle valve 24 is controlled to open a second preset angle, the second preset angle is greater than the first preset angle, the throttle valve 24 and the choke valve 23 are disconnected from the one-way transmission connection, and the choke valve 21 is reset to open the air inlet.
进一步的,控制器基于发动机的起动获取汽缸的温度。Further, the controller obtains the temperature of the cylinder based on the start of the engine.
通过阻风门和风门之间的联动设置,使得汽油机的自动风门控制更加简单,从而降低汽油机的成本。The linkage setting between the choke valve and the damper makes the automatic damper control of the gasoline engine easier, thereby reducing the cost of the gasoline engine.
本发明还涉及具有上述自动风门控制系统的汽油机,汽油机包括壳体10,汽缸30及化油器20均设置在壳体10内,在汽缸30中设有往复运动的活塞42,活塞42的上部还设有用于点火的火花塞43,活塞42通过曲轴41往复运动带动,其中曲轴41设置在曲轴箱40内,壳体内还设有驱动电机50,用于起动时驱动曲轴41运动,汽油机还包括存放燃料的油箱60,油箱安装在曲轴箱40的一侧,化油器20也位于曲轴箱40的一侧且位于油缸60的上方,驱动电机50设置在曲轴箱40的另一侧。当驱动电机50启动时,控制器获取温度检测单元检测的汽缸30的温度,当温度低于预设值时,则判断发动机属于冷起动状态,控制舵机22启动以关闭阻风门23,并且在油门动作后,阻风门23自动恢复到开启状态。当然,如果温度高于预设值,则判断出发动机属于热起动状态,则舵机22不会产生动作,化油器20的油门24关闭。而发动机每一次起动,舵机22都会接收到汽缸温度信号并做出判断。也就是说,控制器根据驱动电机50的启动对温度检测单元检测到的温度进行判断,并在检测到的温度低于预设值时控制舵机22启动,而检测到的温度高于预设值时舵机22是不会启动的。The present invention also relates to a gasoline engine having the above-mentioned automatic damper control system. The gasoline engine includes a housing 10, a cylinder 30 and a carburetor 20 are both disposed in the housing 10, and a reciprocating piston 42 is provided in the cylinder 30. There is also a spark plug 43 for ignition, the piston 42 is driven by the reciprocating motion of the crankshaft 41, wherein the crankshaft 41 is provided in the crankcase 40, and a drive motor 50 is provided in the housing for driving the crankshaft 41 to move during starting. The gasoline engine also includes storage A fuel tank 60 for fuel is mounted on one side of the crankcase 40, the carburetor 20 is also located on one side of the crankcase 40 and above the cylinder 60, and the drive motor 50 is provided on the other side of the crankcase 40. When the drive motor 50 is started, the controller acquires the temperature of the cylinder 30 detected by the temperature detection unit. When the temperature is lower than the preset value, it is determined that the engine belongs to a cold start state, and the steering gear 22 is controlled to start to close the choke door 23, and After the throttle is activated, the choke valve 23 automatically returns to the open state. Of course, if the temperature is higher than the preset value, it is determined that the engine is in the hot start state, the steering gear 22 will not act, and the throttle 24 of the carburetor 20 is closed. Each time the engine starts, the steering gear 22 receives the cylinder temperature signal and makes a judgment. That is, the controller judges the temperature detected by the temperature detection unit according to the start of the drive motor 50, and controls the steering gear 22 to start when the detected temperature is lower than the preset value, and the detected temperature is higher than the preset The servo 22 will not start when it is on duty.
另外,上述汽油机还包括连接进气口的空滤器80,空滤器80具有连接壳体10的空滤器外壳81以及设置于空滤器外壳81和壳体10之间的空滤器底座82,舵机22以及传动机构均安装在空滤器底座82上。汽缸30相对于化油器20的另一侧还设有消音器70,以减小汽油机运行时发出的噪音。In addition, the gasoline engine further includes an air filter 80 connected to the air inlet, the air filter 80 has an air filter housing 81 connected to the housing 10, an air filter base 82 provided between the air filter housing 81 and the housing 10, and the steering gear 22 And the transmission mechanism is installed on the air filter base 82. The other side of the cylinder 30 relative to the carburetor 20 is also provided with a muffler 70 to reduce the noise generated when the gasoline engine is running.
上述实施例中,汽油机的自动风门控制系统能根据汽缸温度的变化自动做出判断并实现化油器预加油门的打开或者关闭。能极大程度上简化人们的操作,方便人们的使用。In the above embodiment, the automatic damper control system of the gasoline engine can automatically make a judgment according to the change of the cylinder temperature and realize the opening or closing of the pre-fuel valve of the carburetor. It can greatly simplify people's operations and facilitate their use.
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This description of the specification is for clarity only, and those skilled in the art should treat the specification as a whole, each The technical solutions in the embodiments may also be combined appropriately to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions of feasible embodiments of the present invention, they are not intended to limit the scope of protection of the present invention, and equivalent embodiments or technical equivalents made without departing from the technical spirit of the present invention Changes should be included in the protection scope of the present invention.

Claims (16)

  1. 一种汽油机(100)的自动风门控制系统,所述汽油机包括化油器(20)以及连接化油器的汽缸(30),所述化油器设置有油门(24),所述化油器与汽缸之间设有进气通道(21),所述进气通道具有进气口,所述自动风门控制系统包括阻风门(23)、驱动阻风门的动力单元、连接动力单元的控制器以及连接控制器的温度检测单元,所述阻风门用于打开或关闭所述进气口,An automatic damper control system for a gasoline engine (100). The gasoline engine includes a carburetor (20) and a cylinder (30) connected to the carburetor. The carburetor is provided with a throttle (24). The carburetor An air intake passage (21) is provided between the cylinder and the air intake passage, and the automatic damper control system includes a choke valve (23), a power unit driving the choke valve, a controller connected to the power unit, and A temperature detection unit connected to the controller, the choke door is used to open or close the air inlet,
    其特征在于,所述阻风门连接弹性元件(233),所述温度检测单元用于检测所述汽缸的温度,当检测到的温度低于预设温度,所述控制器控制所述动力单元带动所述阻风门沿第一方向旋转以关闭所述进气口,所述弹性元件蓄能,所述油门响应于所述阻风门的旋转打开第一预设角度;油门开度增大至不小于第二预设角度,所述弹性元件弹力释放带动所述阻风门打开所述进气口。It is characterized in that the choke valve is connected to an elastic element (233), the temperature detection unit is used to detect the temperature of the cylinder, and when the detected temperature is lower than a preset temperature, the controller controls the power unit to drive The choke valve rotates in the first direction to close the air inlet, the elastic element stores energy, and the throttle opens in response to the rotation of the choke valve by a first preset angle; the throttle opening increases to not less than At a second preset angle, the elastic release of the elastic element drives the choke valve to open the air inlet.
  2. 根据权利要求1所述的汽油机的自动风门控制系统,其特征在于,所述动力单元包括舵机和由所述舵机带动的传动机构,所述传动机构包括连接舵机的第一正齿轮(221)以及与第一正齿轮啮合的第二正齿轮(222),所述第二正齿轮带动所述阻风门沿同一轴线旋转。The automatic damper control system of a gasoline engine according to claim 1, wherein the power unit includes a steering gear and a transmission mechanism driven by the steering gear, the transmission mechanism includes a first spur gear connected to the steering gear ( 221) and a second spur gear (222) meshing with the first spur gear, the second spur gear drives the choke to rotate along the same axis.
  3. 根据权利要求2所述的汽油机的自动风门控制系统,其特征在于,所述传动机构还包括由所述第二正齿轮带动的风门轴(231),所述阻风门连接在所述风门轴上;所述油门连接在油门轴(241)上,所述第二正齿轮通过风门轴带动阻风门关闭;所述风门轴通过驱动结构带动油门轴旋转以打开油门。The automatic damper control system of a gasoline engine according to claim 2, wherein the transmission mechanism further includes a damper shaft (231) driven by the second spur gear, and the damper valve is connected to the damper shaft The throttle is connected to the throttle shaft (241), and the second spur gear drives the choke to close through the throttle shaft; the throttle shaft drives the throttle shaft to rotate through the driving structure to open the throttle.
     A
  4. 根据权利要求3所述的汽油机的自动风门控制系统,其特征在于,所述驱动结构包括固定连接在风门轴上的第一爪(232)以及固定连接在所述油门轴上的第二爪(242),所述第一爪随风门轴转动以驱动所述第二爪,所述第二爪带动油门轴旋转;所述汽油机起动,所述油门轴旋转使所述油门开度增大至不小于第二预设角度,所述第二预设角度大于所述第一预设角度,所述第二爪在所述油门轴的带动下与所述第一爪分离,所述弹性元件作用于所述第一爪带动风门轴使所述阻风门打开所述进气口。The automatic throttle control system of a gasoline engine according to claim 3, wherein the driving structure includes a first claw (232) fixedly connected to the throttle shaft and a second claw fixedly connected to the throttle shaft ( 242), the first claw rotates with the throttle shaft to drive the second claw, the second claw drives the throttle shaft to rotate; the gasoline engine starts, the throttle shaft rotates to increase the throttle opening to Not less than a second preset angle, the second preset angle is greater than the first preset angle, the second claw is separated from the first claw under the drive of the throttle shaft, the elastic element acts The first claw drives the damper shaft to cause the choke valve to open the air inlet.
  5. 根据权利要求3所述的汽油机的自动风门控制系统,其特征在于,所述油门轴上连接有油门弹簧(243),所述油门弹簧提供所述油门轴带动所述油门由打开位置到关闭位置的弹性力。The automatic throttle control system of a gasoline engine according to claim 3, characterized in that a throttle spring (243) is connected to the throttle shaft, the throttle spring provides the throttle shaft to drive the throttle from an open position to a closed position Of elasticity.
  6. 一种汽油机的自动风门控制系统,包括用于打开或关闭进气口的阻风门(23)、驱动阻风门(231)的动力单元、连接动力单元的控制器以及设置于化油器的油门(24),其特征在于,An automatic damper control system for a gasoline engine includes a choke valve (23) for opening or closing an air inlet, a power unit driving the choke valve (231), a controller connected to the power unit, and a throttle ( 24), characterized by,
    所述阻风门连接复位元件(233),所述控制器控制动力单元带动所述阻风门沿第一方向旋转以关闭所述进气口,所述阻风门和油门在动力单元的作用下建立第一方向的单向传动连接,所述油门打开第一预设角度,所述阻风门被限制沿与第一方向相反的第二方向旋转;The choke valve is connected to a reset element (233), the controller controls the power unit to drive the choke valve to rotate in the first direction to close the air inlet, the choke valve and the throttle are established under the action of the power unit One-way transmission connection in one direction, the throttle opens at a first preset angle, and the choke valve is restricted from rotating in a second direction opposite to the first direction;
    所述油门打开至不小于第二预设角度,所述阻风门和油门的单向传动连接断开,所述复位元件带动所述阻风门沿第二方向旋转以打开所述进气口。The throttle is opened to not less than a second preset angle, the one-way transmission connection between the choke and the throttle is disconnected, and the reset element drives the choke to rotate in the second direction to open the air inlet.
  7. 根据权利要求6所述的汽油机的自动风门控制系统,其特征在于,所述动力单元包括舵机、由舵机带动的传动机构以及连接于传动机构的风门轴,所述风门安装在所述风门轴上,所述传动机构沿所述第一方向与所述风门轴传动连接,并且沿第二方向在预设范围内与所述风门轴脱离传动连接。The automatic damper control system of a gasoline engine according to claim 6, wherein the power unit includes a steering gear, a transmission mechanism driven by the steering gear, and a damper shaft connected to the transmission mechanism, the damper is installed on the damper On the shaft, the transmission mechanism is drivingly connected to the damper shaft along the first direction, and is disconnected from the damper shaft within a preset range along the second direction.
  8. 根据权利要求7所述的汽油机的自动风门控制系统,其特征在于,所述传动机构包括由舵机带动的第一正齿轮以及与第一正齿轮啮合的第二正齿轮,所述第二正齿轮的端面设有限位槽,所述风门轴的一端连接传动件(236),所述传动件设置于所述限位槽内并能够沿着限位槽相对所述第二正齿轮旋转,所述第二正齿轮沿第一方向旋转通过所述传动件带动所述风门轴旋转;所述第二正齿轮沿第二方向在对应于所述限位槽的预设范围内旋转,所述传动件在所述限位槽内与所述第二正齿轮相对运动。The automatic damper control system of a gasoline engine according to claim 7, wherein the transmission mechanism includes a first spur gear driven by a steering gear and a second spur gear meshed with the first spur gear, the second spur gear The end face of the gear is provided with a limiting groove, and one end of the damper shaft is connected to a transmission member (236). The transmission member is disposed in the limiting groove and can rotate relative to the second spur gear along the limiting groove. The second spur gear rotates in the first direction to drive the damper shaft to rotate through the transmission member; the second spur gear rotates in the second direction within a preset range corresponding to the limit slot, the transmission The member moves relative to the second spur gear in the limit groove.
  9. 根据权利要求6所述的汽油机的自动风门控制系统,其特征在于,所述油门连接在油门轴(241)上,所述阻风门和所述油门之间设置驱动结构;所述阻风门与所述驱动结构联动并通过驱动结构带动油门轴旋转以使油门打开第一预设角度。The automatic throttle control system of a gasoline engine according to claim 6, characterized in that the throttle is connected to a throttle shaft (241), and a driving structure is provided between the choke and the throttle; the choke and the throttle The driving structure is linked and drives the throttle shaft to rotate through the driving structure to open the throttle by a first preset angle.
  10. 根据权利要求9所述的汽油机的自动风门控制系统,其特征在于,所述驱动结构包括固定连接在风门轴上的第一爪(232)以及固定连接在所述油门轴上的第二爪(242),所述第一爪随风门轴转动以驱动所述第二爪,所述第二爪带动油门轴旋转。The automatic throttle control system of a gasoline engine according to claim 9, characterized in that the driving structure includes a first claw (232) fixedly connected to the throttle shaft and a second claw fixedly connected to the throttle shaft (232) 242), the first claw rotates with the throttle shaft to drive the second claw, and the second claw drives the throttle shaft to rotate.
  11. 根据权利要求10所述的汽油机的自动风门控制系统,其特征在于,所述第二爪上设有限制阻风门沿第二方向旋转的自锁结构,所述自锁结构包括设置于第二爪上的台阶部,所述第一爪抵接于所述台阶部以带动所述第二爪,所述台阶部限制所述第一爪沿第二方向旋转复位,所述油门轴带动所述第二爪与所述第一爪分离,所述第一爪被允许沿第二方向旋转复位。The automatic damper control system of a gasoline engine according to claim 10, wherein the second claw is provided with a self-locking structure that restricts the rotation of the choke valve in the second direction, and the self-locking structure includes a second claw The upper step portion, the first claw abuts on the step portion to drive the second claw, the step portion restricts the first claw to rotate and reset in the second direction, and the throttle shaft drives the first claw The two claws are separated from the first claw, and the first claw is allowed to rotate and reset in the second direction.
  12. 一种汽油机(100),包括壳体(10)、设置在壳体内的汽缸(30)、在汽缸中往复运动的活塞(42)、带动活塞往复运动的曲轴(41)、起动时驱动曲轴运动的驱动电机(50)、存放燃料的油箱(60)、设置在汽缸和油箱之间的化油器(20),其特征在于,所述汽油机还包括如权利要求1到14任意一个所述的自动风门控制系统。A gasoline engine (100) includes a casing (10), a cylinder (30) disposed in the casing, a piston (42) reciprocating in the cylinder, a crankshaft (41) that drives the piston to reciprocate, and a crankshaft drive motion when starting Drive motor (50), fuel tank (60) for storing fuel, and carburetor (20) disposed between the cylinder and the fuel tank, characterized in that the gasoline engine further includes any one of claims 1 to 14. Automatic damper control system.
  13. 根据权利要求12所述的汽油机,其特征在于,所述汽油机还包括连接所述进气口的空滤器(80),所述空滤器包括连接壳体的空滤器外壳(81)以及设置于空滤器外壳和壳体之间的空滤器底座(82),所述舵机和传动机构安装在所述空滤器底座上。The gasoline engine according to claim 12, characterized in that the gasoline engine further includes an air filter (80) connected to the air inlet, the air filter includes an air filter housing (81) connected to the housing and provided in the air An air filter base (82) between the filter housing and the housing, the steering gear and the transmission mechanism are installed on the air filter base.
  14. 根据权利要求12所述的汽油机,其特征在于,所述控制器根据所述驱动电机的启动对温度检测单元检测到的温度进行判断,并在检测到的温度低于预设值时控制所述舵机启动。The gasoline engine according to claim 12, wherein the controller judges the temperature detected by the temperature detection unit according to the start of the drive motor, and controls the temperature when the detected temperature is lower than a preset value The steering gear starts.
  15. 一种汽油机(100)的自动风门控制方法,其特征在于,包括以下步骤:An automatic damper control method for a gasoline engine (100), characterized in that it includes the following steps:
    获取汽缸的温度;Get the temperature of the cylinder;
    当汽缸的温度小于预设温度,控制器给动力单元发送驱动信号,所述驱动信号为控制动力单元带动阻风门沿第一方向旋转预设角度并且动力单元复位的信号,阻风门在动力单元的作用下关闭进气口,油门在阻风门单向传动连接的作用下打开第一预设角度;When the temperature of the cylinder is less than the preset temperature, the controller sends a drive signal to the power unit, the drive signal is a signal that controls the power unit to drive the choke valve to rotate the preset angle in the first direction and reset the power unit. The air inlet is closed under the action, and the throttle opens the first preset angle under the action of the one-way transmission connection of the choke valve;
    控制油门打开第二预设角度,所述第二预设角度大于所述第一预设角度,油门与阻风门断开单向传动连接,阻风门复位打开进气口。Control the throttle to open a second preset angle, the second preset angle is greater than the first preset angle, the throttle and the choke valve are disconnected from the one-way transmission, and the choke valve is reset to open the air inlet.
  16. 根据权利要求15所述的汽油机的自动风门控制方法,其特征在于,所述控制器基于发动机的起动获取汽缸的温度。The automatic damper control method of a gasoline engine according to claim 15, wherein the controller obtains the temperature of the cylinder based on the start of the engine.
PCT/CN2019/112711 2018-10-24 2019-10-23 Automatic air valve control system for gasoline engine and gasoline engine WO2020083306A1 (en)

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