WO2020064005A1 - Hand-held power tool - Google Patents

Hand-held power tool Download PDF

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Publication number
WO2020064005A1
WO2020064005A1 PCT/CN2019/109429 CN2019109429W WO2020064005A1 WO 2020064005 A1 WO2020064005 A1 WO 2020064005A1 CN 2019109429 W CN2019109429 W CN 2019109429W WO 2020064005 A1 WO2020064005 A1 WO 2020064005A1
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WO
WIPO (PCT)
Prior art keywords
air inlet
air
head
motor
heat dissipation
Prior art date
Application number
PCT/CN2019/109429
Other languages
French (fr)
Chinese (zh)
Inventor
张响亮
吉绍山
马建英
Original Assignee
苏州宝时得电动工具有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201811158952.0A external-priority patent/CN110962079A/en
Priority claimed from CN201811161412.8A external-priority patent/CN110962016B/en
Application filed by 苏州宝时得电动工具有限公司 filed Critical 苏州宝时得电动工具有限公司
Publication of WO2020064005A1 publication Critical patent/WO2020064005A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • B25F5/02Construction of casings, bodies or handles

Definitions

  • the invention relates to the technical field of electric tools, in particular to a handheld electric tool.
  • Hand-held electric tools are driven by a motor-driven work head.
  • the user grasps work tools that perform cutting, drilling, and grinding on the workpiece.
  • work tools For example, angle grinders, sanders, electric circular saws, etc. require users to hold the tools for operation.
  • the motor In work, the motor needs to be powered on. Current flows through the winding to generate a magnetic field, which causes the rotor to rotate and output torque. At the same time, the current will also generate a lot of heat in the winding.
  • the angle grinder also known as a grinder or disc grinder, is a hand-held power tool that uses a wheel to cut or grind. It is mainly used to cut, grind, and brush metal and stone. Wait.
  • the traditional angle grinder enters the wind from one end of the handle, first cools the handle, then guides the wind to the end of the motor, passes through the motor, and finally winds out from the front of the motor to cool the handle and the motor.
  • the fan is installed at one end of the motor.
  • the cooling air is driven by the fan from one end of the motor to the other end, which makes the cooling air path longer.
  • the temperature of the cooling air is low, and the part of the motor at this stage has a good cooling effect; at the end of the air path, the temperature of the cooling air is high, and the part of the motor in this stage has a poor cooling effect.
  • the traditional hand-held power tool has a long air path, a single air path, and a small air volume, and the cooling effect of the motor and the whole machine is not good.
  • a hand-held power tool includes a motor, which has a motor casing and an output shaft, and the motor casing is provided with air inlet holes and air outlet holes.
  • the casing includes a head housing that houses the motor, and The holding portion is arranged at an angle, and the casing is provided with an air inlet and an air outlet; a fan is connected to the output shaft; wherein, the motor housing has oppositely arranged head ends and tail ends, and the air inlet hole includes a first An air inlet hole and a second air inlet hole provided at the tail end.
  • the air outlet hole is provided between the head end and the tail end, and the output shaft protrudes from the head end.
  • the above technical solution has at least the following technical effects: a first heat dissipation air path entering the motor housing from the first air inlet hole, a first heat dissipation airflow from the air outlet hole, and electric power entering from the second air inlet hole are formed in the angle grinder housing.
  • the above two cooling air passages increase the amount of air entering the motor casing, and the lengths of the two cooling air passages are relatively short, which prevents the higher temperature cooling air from flowing in the motor, which can not only reduce the inside of the head case.
  • the temperature can also enhance the cooling effect on the motor, reduce the temperature rise of the motor, and improve the overall cooling and cooling effect.
  • the air outlet is disposed on the head case near the air outlet.
  • the air inlet includes a tail air inlet, and the tail air inlet is located near the tail end of the head shell; a first heat dissipation air duct is formed in the head shell, and the first heat dissipation air duct is inside the motor casing.
  • the first cooling air duct enters the air from the tail air inlet, flows through the second cooling air path, and exhausts the air from the air outlet.
  • the air inlet includes a head-end air inlet, and the head-end air inlet is provided near the head end of the head shell; a second heat dissipation air duct is formed in the head shell, and the second heat dissipation air duct and the motor casing When the fan is driven to rotate by the output shaft, the second cooling air duct enters air from the air inlet at the head end, flows through the second cooling air path, and exhausts air from the air outlet.
  • the air inlet includes a handle air inlet provided on the holding portion, a third heat dissipation air duct is formed in the casing, the third heat dissipation air duct is in communication with the first heat dissipation air path, and the fan is driven to rotate by the output shaft At this time, the wind entering from the air inlet of the handle flows through the third heat dissipation air duct and enters the motor casing through the first air inlet.
  • the air inlet includes a handle air inlet provided on the holding portion, a third heat dissipation air duct is formed in the casing, the third heat dissipation air duct is in communication with the first heat dissipation air path, and the fan is driven to rotate by the output shaft At this time, the wind entering from the air inlet of the handle flows through the third heat dissipation air duct and enters the motor casing through the first air inlet.
  • the air inlet includes a handle air inlet provided on the holding part, a third heat dissipation air duct is formed in the casing, the third heat dissipation air duct is in communication with the second heat dissipation air path, and the fan is driven to rotate by the output shaft At this time, the wind entering from the air inlet of the handle flows into the motor casing through the second air inlet after flowing through the third heat dissipation air duct.
  • an electronic component is included in the holding part, including at least a circuit board and a switch assembly; wherein a heat sink is provided on the circuit board, the switch assembly is electrically connected to the circuit board, and the wind entering from the handle air inlet passes through Electronic component.
  • the holding portion includes two Huff-type shells, and the handle air inlet is symmetrically disposed on the two Huff-type shells.
  • an isolation rib is provided between the inner wall of the holding portion, the outer wall of the motor housing, and the inner wall of the casing.
  • the isolation rib separates the air outlet hole from the first air inlet hole, so that The wind entering the handle air inlet enters the inside of the motor casing through the first air inlet.
  • an isolation rib is provided between the inner wall of the holding portion, the outer wall of the motor casing and the inner wall of the casing, and the isolation rib separates the air outlet hole from the second air inlet hole, so that The wind entering the handle air inlet enters the inside of the motor casing through the second air inlet.
  • the tail air inlet is disposed on a side wall and / or an end wall of the head shell.
  • the first air inlet and / or the head air inlet is provided with a protective net.
  • the fan is disposed near the air outlet.
  • a working head and a transmission shaft sleeved on the output shaft are further included, and the working head is connected to the transmission shaft.
  • two bearings are provided on the transmission shaft at intervals along the axial direction of the transmission shaft to support the transmission shaft.
  • the transmission shaft is further provided with a locking ring, the locking ring is provided with a locking groove, and a locking component that can be matched with the locking groove is also provided in the radial direction of the transmission shaft to lock the rotation of the transmission shaft. motion.
  • the locking assembly includes a lock button, a latch connected to the lock button, and an elastic member sleeved on the latch; the latch can overcome the resistance of the elastic member and cooperate with the slot to lock the transmission. With the rotational movement of the shaft, the elastic member is configured to provide an elastic force to reset the bayonet.
  • a battery pack mounting portion is provided at an end of the holding portion remote from the head shell; the handheld power tool includes a battery pack removably connected to the battery pack mounting portion, and the battery pack is disposed to extend along the longitudinal axis.
  • the shape is long, and the holding part has a longitudinally extending axis of the holding part.
  • the battery pack has a mounting end mated with the battery pack mounting part and a bottom plane of the battery pack opposite to the mounting end. The angle is set, and the longitudinal axis is perpendicular to the output shaft axis.
  • the central axis of the grip is perpendicular to the axis of the output shaft.
  • a hand-held power tool includes: a casing, including a head casing, and a holding portion disposed at an angle of the head casing; a motor, disposed in the head casing, having a motor casing, an output shaft, and a fan; and the motor casing
  • An air inlet is provided on the body; the motor housing has oppositely arranged head ends and tail ends, and the output shaft extends from the head end.
  • the air inlet holes include a first air inlet hole provided at the head end and a second air inlet hole provided at the tail end.
  • the air hole and the fan are arranged between the first air inlet hole and the second air inlet hole, and an air outlet hole is also provided on the motor casing near the fan.
  • FIG. 1 is a schematic structural diagram of a handheld power tool head shell according to a first embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a handheld power tool head shell according to a second embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a handheld power tool head shell according to a third embodiment of the present invention.
  • FIG. 4 is a cross-sectional view taken along A-A shown in FIG. 1;
  • FIG. 5 is a schematic structural diagram of a handheld power tool according to an embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram of a holding portion of a handheld power tool according to an embodiment of the present invention.
  • Fig. 7 is a sectional view taken along C-C shown in Fig. 6;
  • FIG. 8 is a schematic diagram of another angle structure of a hand-held power tool according to an embodiment of the present invention.
  • FIG. 9 is a schematic perspective view of a state where a casing of a hand-held power tool according to the present invention is separated from a battery pack.
  • FIG. 10 is a schematic diagram of a motor of a handheld power tool according to the present invention.
  • FIG. 11 is another schematic perspective view of the motor of the handheld power tool according to the present invention.
  • FIG. 12 is a cross-sectional view of a motor of a handheld power tool according to the present invention.
  • the first embodiment of the present invention provides a hand-held power tool 100, which can improve the overall heat dissipation and cooling effect.
  • the handheld power tool 100 includes a casing, which includes a head casing 110 and a holding portion 130 disposed at an angle to the head casing 110.
  • the casing is provided with an air inlet and an air outlet.
  • the motor 120 is disposed in the head case 110 and has an output shaft 126, a motor case, and a fan.
  • the motor case is provided with air inlet holes and air outlet holes 176.
  • the output shaft 126 of the motor 120 is connected to a transmission mechanism, and the transmission mechanism is connected to the work head 150 to drive the work of the work head 150.
  • the output shaft can also be connected directly to the work head.
  • the working head 150 may be a cutting sheet for cutting, a grinding sheet for grinding, a polishing sheet for polishing, or the like.
  • a safety shield 114 is fixedly connected to the outer side of the working head 150, and has a posture of semi-enveloping the working head 150. Other shields can be added according to the working mode to prevent sputtering of grinding particles and the like, thereby further improving safety.
  • a safety shield 114 is provided on the outside of the working head 150 for use as a matte shield, and a cutting shield may also be provided to improve safety.
  • the electric machine 120 includes a stator provided in a housing of the electric machine 120, wherein the stator is in interference fit with the housing of the electric machine 120.
  • the stator belongs to the stationary part of the motor 120, and its main function is to generate a rotating magnetic field.
  • an interference fit is set between the stator and the housing of the motor 120 to ensure that the stator is in a relatively stationary state.
  • the motor casing has opposite head ends 122 and tail ends 124, and the output shaft protrudes from the head ends.
  • the air inlet hole includes a first air inlet hole 123 provided at the head end and a second air inlet hole 125 provided at the tail end.
  • the output shaft protrudes from the head end, which is convenient for assembling the working head or other transmission mechanism.
  • the working head 150 is driven and rotated by the output shaft, and may be directly driven or rotated by the output shaft 126 through the transmission mechanism.
  • the transmission mechanism can be connected to and driven by the output shaft 126.
  • the holding portion 130 is connected to the head case 110, and the holding portion 130 is disposed at an angle to the head case 110.
  • the central axis of the holding portion and the axis of the output shaft may be perpendicular or may be disposed at other angles.
  • the air outlet 177 is disposed on the head case 110 near the air outlet 176, so that the wind flowing out from the air outlet can be directly and quickly discharged from the air outlet to the outside of the cabinet.
  • the air inlet includes a tail air inlet 173, and the tail air inlet 173 is provided near the tail end of the head shell; a first heat dissipation air duct is formed in the head shell, and the first heat dissipation duct and the second heat dissipation in the motor casing are formed.
  • the first cooling air duct enters air from the tail air inlet, flows through the second cooling air path, and exhausts air from the air outlet.
  • the air flowing from the tail end air inlet into the casing enters the motor casing, which can cool the motor, and the tail air inlet is far away from the output shaft and far from the work area, so there is less dust and iron debris in the incoming wind.
  • the tail air inlet may be disposed on a side wall and / or an end wall of the head shell.
  • the air inlet also includes a head-end air inlet 172, which is located in the head case near the head end 122; a second heat-radiating air duct is formed in the head case 110, and the The first heat dissipation air path communicates.
  • the second heat dissipation air duct enters the air from the air inlet at the head end, flows through the second heat dissipation air path, and exhausts the air from the air outlet.
  • the air flowing from the tail air inlet into the casing enters the motor casing, which can effectively cool the motor.
  • a protective net is provided at the first air inlet and / or the air inlet at the first end. Since the first air inlet and the head-end air inlet 172 are relatively close to the working head 150, when the work head 150 is in a working state, especially in a sanding condition, a large amount of workpiece debris is easily removed from the head-end air inlet 172. Inhalation enters the inside of the housing of the motor 120 through the first air inlet, which affects the operation of the motor 120.
  • the first air inlet and / or the head air inlet 172 is provided with a protective net, which can largely prevent workpiece debris from entering the interior of the housing of the motor 120.
  • the mesh number of the protective net (the larger the mesh number, the smaller the mesh hole diameter) is generally 60 to 140. If the mesh number is too small, the mesh size is too large, and the workpiece debris easily passes through the mesh and cannot prevent it. If the mesh size is too large, the mesh size is too small, which affects the air intake effect.
  • the number and shape of the air inlets are not limited. On the premise of ensuring the strength of the housing of the motor 120, multiple air inlets may be provided, and the shape may be circular, oval, rectangular, or the like.
  • the heat source of the motor 120 is the motor core.
  • the casing of the motor 120 is provided with a plurality of air inlet holes, so that the wind entering from the air inlet at the head end or the air inlet at the tail end can flow more through the inside of the housing of the motor 120 , For the motor 120 core cooling and cooling.
  • the wind entering from the air inlet at the head end or the air inlet at the tail end will also flow through the exterior of the housing of the motor 120 to improve the heat dissipation effect.
  • Wind holes 176 may be provided at intervals around the circumferential contour of the casing of the motor 120, or a cylindrical opening may be opened along the circumferential contour of the casing of the motor 120 to form the ventilation holes 176.
  • the wind flowing through the inside of the housing of the motor 120 is discharged from the air outlet 176 and directly flows to the air outlet 177.
  • the air inlet also includes a handle air inlet 171 provided at the holding portion 130.
  • a third heat dissipation air duct is formed in the grip portion 130, and the third heat dissipation air duct is in communication with the first heat dissipation air path.
  • the third cooling air duct is connected with the first cooling air path. After entering the air from the first air inlet, first cool the holding part, then enter the head shell, cool the motor, and then discharge it from the air outlet. Lowering the temperature of the holding part makes the holding operation more comfortable, and also reduces the temperature of the head shell and the motor, ensuring the working efficiency and the life of the motor.
  • an electronic component is disposed in the holding portion 130 and includes at least a circuit board 132 and a switch assembly 190.
  • a circuit board 132 is disposed in the holding portion 130, and a heat sink 134 is disposed on the circuit board 132.
  • the circuit board 132 is electrically connected to the battery pack 160.
  • the circuit board 132 constitutes a part of the working circuit.
  • the circuit board 132 is an electronic component and is easy to generate heat and heat during work. Therefore, a heat sink 134 is provided on the circuit board 132. In order to reduce the temperature rise of the circuit board 132.
  • the heat sink 134 can be made of aluminum alloy, has good thermal conductivity, and can dissipate heat to the circuit board 132.
  • the grip portion 130 is provided with a handle air inlet 171, and the wind entering from the handle air inlet 171 can take away the grip 130
  • the heat generated inside enters the inside of the housing of the motor 120 through the air inlet, takes away the heat generated by the motor 120, flows out from the air outlet 176, and exhausts the air from the air outlet 177 to form a third heat dissipation air duct.
  • the motor 120 is further connected with a magnetic ring 129 to suppress high-frequency noise.
  • a magnetic ring 129 is provided between the switching element 198 and the motor 120.
  • the magnetic ring 129 can be used to reduce noise and improve the performance of the handheld power tool 100. Improve operator comfort.
  • an isolation rib 112 is provided between the inner wall of the holding portion 130, the outer wall of the housing of the motor 120 and the inner wall of the head case 110. It is isolated from the first air inlet so that the wind entering from the handle air inlet 171 can enter the motor 120 through the first air inlet.
  • the function of the isolation rib 112 is to guide the wind from the holding portion 130, and to block the wind from the holding portion 130 from being directly discharged through the air outlet 176 and the air outlet 177, so that the wind from the holding portion 130 can be blocked.
  • first end 122 of the motor 120 More through the first end 122 of the motor 120, enter the inside of the housing of the motor 120 through the first air inlet, and then discharge the head shell 110 to increase the heat radiation path of the wind from the holding portion 130, and play the role of the heat from the holding portion 130. Greater cooling effect of wind.
  • the holding portion 130 is further provided with a switch assembly 190.
  • the switch component 190 is electrically connected to the circuit board 132.
  • the switch component 190 is used to control the on-off of the working circuit, and then control the working state of the handheld power tool 100.
  • the switch assembly 190 includes a switch button 192 provided outside the grip portion 130, a switch lever 194 provided in the grip portion 130 connected to the switch button 192, a return spring 196 connected to the switch lever 194, and a switch lever 194,
  • the switching element 198 is connected to the return spring 196.
  • the switch assembly 190 is also electrically connected to the motor 120, specifically, the switch element 198 is electrically connected to the motor 120 to control the working state of the motor 120.
  • the circumferential contour size of the holding portion 130 matches the holding range of the hand, which is convenient for the operator to hold the operation for a long time.
  • Electronic components and the like are also provided in the holding portion 130 to constitute a working circuit to control the operation of the motor 120.
  • the traditional motor is set in the grip, and the motor generates a certain amount of heat during work, and this heat is transferred to the grip, so that when the operator uses the handheld power tool in the grip, the heat is transferred to the operator's On the hand, it affects the comfort of the operator.
  • the motor 120 is disposed in the head case 110, the holding portion 130 is connected to the head case 110, and the holding portion 130 and the head case 110 are disposed at an angle.
  • the motor 120 is disposed in the head housing 110 and is close to the working head 150, which can also reduce the torque output path of the motor 120 and reduce the loss of torque in the transmission process.
  • the holding portion 130 and the head case 110 are disposed at an angle. It can be understood that the holding portion 130 and the head case 110 are neither parallel nor collinear. The specific angle is determined according to the actual production to facilitate the operation of the operator. .
  • the holding portion 130 is disposed at an angle to the head shell 110, which can also be understood as the central axis X of the holding portion 130 and the axis Y of the output shaft 126 are not parallel, that is, the central axis X of the holding portion 130 and the output shaft 126
  • the axis Y is neither coincident or side-by-side.
  • the central axis X of the holding portion 130 is perpendicular to the axis Y of the output shaft 126.
  • the head shell 110 and the holding portion 130 From the external shape, the head shell 110 and the holding portion 130 have an approximately vertical relationship.
  • the hand-held power tool 100 is in the shape of a gun as a whole, and has a more compact structure in the axial direction of the output shaft 126.
  • the connection between the holding portion 130 and the head shell 110 is basically located in the middle of the head shell 110, which is convenient for operators to hold and operate.
  • the holding portion 130 includes two Huff-type housings symmetrically.
  • the handle air inlets 171 are symmetrically disposed on the two Huff-type housings, and the wind entering from the handle air inlets 171 passes through the circuit board 132.
  • Huff-type housing is also called half-type housing, which is a common way of forming the housing in power tools. Most of the housing is divided into two parts along the axis of the housing, which facilitates the assembly of components in the housing. internal.
  • the gripping portion 130 is usually formed by joining two symmetrical parts to facilitate disassembly and maintenance of the components in the gripping portion 130.
  • the handle air inlet 171 is located at the position of the holding portion 130 and is close to the circuit board 132 to ensure entry from the handle air inlet 171.
  • the wind can pass through the circuit board 132 to cool and cool the circuit board 132.
  • the hand-held power tool 100 further includes a battery pack 160.
  • a battery pack mounting portion 1628 is provided at an end of the grip portion away from the head case.
  • the battery pack 160 can be mated with the battery pack mounting portion 1628 in an insertion manner in a direction indicated by an arrow R.
  • the battery pack 160 is fixedly connected or detachably connected to the holding portion 130, and provides a power source for the work of the handheld power tool 100.
  • a battery pack or a battery pack composed of a plurality of batteries is installed in the battery pack 160.
  • the battery may be a rechargeable battery or a non-rechargeable battery.
  • the battery pack 160 has a mounting end 1632 matching the battery pack mounting portion 1628 and a bottom plane 1636 of the battery pack opposite the mounting end 1632.
  • the battery pack 160 is provided with a plurality of batteries (not shown in the figure) arranged in parallel.
  • the battery pack 160 is arranged in an elongated shape extending along the longitudinal axis Z, and the longitudinal axis Z is perpendicular to the output shaft axis Y in different planes.
  • the angle of inclination of the axis of the holding portion and the bottom plane of the battery pack is between 100 and 120 degrees.
  • the holding part is connected to the middle part of the head shell, and the holding part and the head shell are T-shaped.
  • the axis of the grip portion passes through the head case and the battery pack.
  • the length of the grip is set between 85mm and 115mm.
  • the projection of the center of gravity of the handheld power tool to the plane of the bottom surface of the battery pack falls within the outline of the bottom surface of the battery pack, so that the bottom surface of the battery pack can support the handheld power tool upright on the horizontal plane.
  • the transmission mechanism includes a hollow transmission shaft 142 sleeved on the output shaft 126.
  • the portion of the output shaft 126 protruding from the head end 122 has a certain length, but is not directly connected to the working head 150. Instead, a hollow transmission shaft 142 is provided around the output shaft 126, and the transmission shaft 142 and the output shaft 126 are in interference. In cooperation, the output shaft 126 can drive the transmission shaft 142 to rotate. In this way, the entire motor 120 can be prevented from being replaced after the output shaft 126 is damaged, and only the transmission shaft 142 needs to be replaced, which reduces the maintenance cost.
  • the double bearings can further ensure the rotation stability of the transmission shaft 142 and reduce the chattering phenomenon of the transmission shaft 142.
  • the rotation stability of the working head 150 is also improved, and the working head is improved. 150 working accuracy.
  • the transmission shaft 142 is also sleeved with a locking ring 144, the locking ring 144 is provided with a locking groove 146, and a locking component 180 that can cooperate with the locking groove 146 is also provided in the radial direction of the transmission shaft 142 to lock the transmission Rotating motion of the shaft 142.
  • a locking ring 144 with a slot 146 is also sleeved around the transmission shaft 142.
  • the lock ring 144 is located between two bearings.
  • the lock ring 144 and the transmission shaft 142 are also arranged in an interference fit.
  • the locking assembly 180 is first mated with the slot 146 to prevent the rotation of the locking ring 144, thereby preventing the rotation of the transmission shaft 142, and then the work is replaced. Head 150.
  • the locking assembly 180 can prevent the transmission shaft 142 from rotating when the working head 150 is replaced, which facilitates the replacement of the working head 150 and improves work efficiency.
  • the locking assembly 180 includes a lock shaft button 182, a latch 186 connected to the lock shaft button 182, and an elastic member 184 sleeved on the latch 186.
  • the latch 186 can overcome the resistance of the elastic member 184 to move and Cooperating with the slot 146 to lock the rotational movement of the transmission shaft 142, the elastic member 184 is configured to provide an elastic force to reset the latch pin 186.
  • the drive bayonet 186 moves against the resistance of the elastic member 184 toward the transmission shaft 142 until the bayonet 186 and the groove 146 cooperate to lock the transmission shaft 142.
  • the elastic member 184 Compressed. Because an elastic member 184, such as a spring, is provided between the latch 186 and the lock shaft button 182, when the lock shaft button 182 is no longer pressed, the elastic force when the spring recovers pushes the lock pin 186 to reset.
  • the hand-held power tool 100 includes a casing, which includes a head casing 110 and a holding portion 130 disposed at an angle to the head casing 110.
  • the casing is provided with an air inlet and an air outlet.
  • the motor 120 is disposed in the head case 110 and has an output shaft 126, a motor case, and a fan.
  • the motor case is provided with air inlet holes and air outlet holes 176.
  • the motor casing has opposite head ends 122 and tail ends 124, and the output shaft protrudes from the head ends.
  • the air inlet hole includes a first air inlet hole 123 provided at the head end and a second air inlet hole 125 provided at the tail end.
  • the air outlet 177 is disposed on the head case 110 near the air outlet 176, so that the wind flowing out from the air outlet can be directly and quickly discharged from the air outlet to the outside of the cabinet.
  • the air inlet includes a tail air inlet 173, and the tail air inlet 173 is provided near the tail end of the head shell; a first heat dissipation air duct is formed in the head shell, and the first heat dissipation duct and the second heat dissipation in the motor casing are formed.
  • the wind is connected.
  • the first cooling air duct enters air from the tail air inlet, flows through the second cooling air path, and exhausts air from the air outlet.
  • the tail air inlet may be disposed on a side wall and / or an end wall of the head shell.
  • the holding portion 130 is connected to the head case 110, and the holding portion 130 is disposed at an angle to the head case 110.
  • the central axis of the holding portion and the axis of the output shaft may be perpendicular or may be disposed at other angles.
  • An electronic component is disposed in the holding portion 130 and includes at least a circuit board 132 and a switch assembly 190.
  • a circuit board 132 is disposed in the holding portion 130, and a heat sink 134 is disposed on the circuit board 132.
  • the circuit board 132 is electrically connected to the battery pack 160.
  • the circuit board 132 constitutes a part of the working circuit.
  • the circuit board 132 is an electronic component and is easy to generate heat and heat during work. Therefore, a heat sink 134 is provided on the circuit board 132. In order to reduce the temperature rise of the circuit board 132.
  • the heat sink 134 can be made of aluminum alloy, has good thermal conductivity, and can dissipate heat to the circuit board 132.
  • the air inlet also includes a handle air inlet 171 provided on the holding portion 130, and a third heat radiating duct is formed in the holding portion 130.
  • the heat dissipation air duct is in communication with the first heat dissipation air path.
  • an isolation rib 112 is provided between the inner wall of the holding portion 130, the outer wall of the housing of the motor 120, and the inner wall of the head case 110. It is isolated from the first air inlet so that the wind entering from the handle air inlet 171 can enter the motor 120 through the first air inlet.
  • the function of the isolation rib 112 is to guide the wind from the holding portion 130, and to block the wind from the holding portion 130 from being directly discharged through the air outlet 176 and the air outlet 177, so that the wind from the holding portion 130 can be blocked.
  • first end 122 of the motor 120 More through the first end 122 of the motor 120, enter the inside of the housing of the motor 120 through the first air inlet, and then discharge the head shell 110 to increase the heat radiation path of the wind from the holding portion 130, and play the role of the heat from the holding portion 130. Greater cooling effect of wind.
  • the third embodiment of the present invention provides another hand-held power tool with the same or similar structure as the first embodiment, and details are not described herein again.
  • the hand-held power tool 100 includes a casing, which includes a head casing 110 and a holding portion 130 disposed at an angle to the head casing 110.
  • the casing is provided with an air inlet and an air outlet.
  • the motor 120 is disposed in the head case 110 and has an output shaft 126, a motor case, and a fan.
  • the motor case is provided with air inlet holes and air outlet holes 176.
  • the motor casing has opposite head ends 122 and tail ends 124, and the output shaft protrudes from the head ends.
  • the air inlet hole includes a first air inlet hole 123 provided at the head end and a second air inlet hole 125 provided at the tail end.
  • the air outlet 177 is disposed on the head case 110 near the air outlet 176, so that the wind flowing out from the air outlet can be directly and quickly discharged from the air outlet to the outside of the cabinet.
  • the air inlet includes a tail air inlet 173, and the tail air inlet 173 is provided near the tail end of the head shell; a first heat dissipation air duct is formed in the head shell, and the first heat dissipation duct and the second heat dissipation in the motor casing are formed.
  • the wind is connected.
  • the first cooling air duct enters air from the tail air inlet, flows through the second cooling air path, and exhausts air from the air outlet.
  • the tail air inlet may be disposed on a side wall and / or an end wall of the head shell.
  • the air inlet also includes a head-end air inlet 172, which is located in the head case near the head end 122; a second heat-radiating air duct is formed in the head case 110, and the The first heat dissipation air path communicates.
  • the second heat dissipation air duct enters the air from the air inlet at the head end, flows through the second heat dissipation air path, and exhausts the air from the air outlet.
  • the air flowing from the tail air inlet into the casing enters the motor casing, which can effectively cool the motor.
  • a protective net is provided at the first air inlet and / or the air inlet at the first end. Since the first air inlet and the head-end air inlet 172 are relatively close to the working head 150, when the work head 150 is in a working state, especially in a sanding condition, a large amount of workpiece debris is easily removed from the head-end air inlet 172. Inhalation enters the inside of the housing of the motor 120 through the first air inlet, which affects the operation of the motor 120.
  • the first air inlet and / or the head air inlet 172 is provided with a protective net, which can largely prevent workpiece debris from entering the interior of the housing of the motor 120.
  • the mesh number of the protective net (the larger the mesh number, the smaller the mesh hole diameter) is generally 60 to 140. If the mesh number is too small, the mesh size is too large, and the workpiece debris easily passes through the mesh and cannot prevent it. If the mesh size is too large, the mesh size is too small, which affects the air intake effect.
  • the holding portion 130 is connected to the head case 110, and the holding portion 130 is disposed at an angle to the head case 110.
  • the central axis of the holding portion and the axis of the output shaft may be perpendicular or may be disposed at other angles.
  • An electronic component is disposed in the holding portion 130 and includes at least a circuit board 132 and a switch assembly 190.
  • a circuit board 132 is disposed in the holding portion 130, and a heat sink 134 is disposed on the circuit board 132.
  • the circuit board 132 is electrically connected to the battery pack 160.
  • the circuit board 132 constitutes a part of the working circuit.
  • the circuit board 132 is an electronic component and is easy to generate heat and heat during work. Therefore, a heat sink 134 is provided on the circuit board 132. In order to reduce the temperature rise of the circuit board 132.
  • the heat sink 134 can be made of aluminum alloy, has good thermal conductivity, and can dissipate heat to the circuit board 132.
  • the air inlet also includes a handle air inlet 171 provided on the holding portion 130, and a third heat radiating duct is formed in the holding portion 130.
  • the heat dissipation air duct is in communication with the second heat dissipation air path.
  • an isolation rib 112 is provided between the inner wall of the holding portion 130, the outer wall of the housing of the motor 120, and the inner wall of the head case 110, and the isolation rib 112 will open the air outlet 176. It is isolated from the first air inlet so that the wind entering from the handle air inlet 171 can enter the motor 120 through the first air inlet.
  • the function of the isolation rib 112 is to guide the wind from the holding portion 130, and to block the wind from the holding portion 130 from being directly discharged through the air outlet 176 and the air outlet 177, so that the wind from the holding portion 130 can be blocked. More through the first end 122 of the motor 120, enter the inside of the housing of the motor 120 through the first air inlet, and then discharge the head shell 110 to increase the heat radiation path of the wind from the holding portion 130 and exert the Greater cooling effect of wind.

Abstract

A hand-held power tool (100), comprising a motor (120) having a motor case and an output shaft (126), and the motor case being provided with an air inlet hole and an air outlet hole (176); a housing, comprising a head housing (110) accommodating the motor and a gripping portion (130) provided at an angle with respect to the head housing (110), the housing being provided with an air inlet and an air outlet (177); and a fan (128), connected to the output shaft (126). The motor case has a head end (122) and a tail end (124) provided opposite each other, the air inlet hole comprises a first air inlet hole (123) provided at the head end (122) and a second air inlet hole (125) provided at the tail end (124), the air outlet hole (176) is provided between the head end (122) and the tail end (124), and the output shaft (126) protrudes from the head end (122). When the fan (128) is driven, by means of the output shaft (126), to rotate, a first heat dissipation air passage in which air enters the interior of the motor case from the first air inlet hole (123) and flows out from the air outlet hole (176) and a second heat dissipation air passage in which air enters the motor case from the second air inlet hole (125) and flows out from the air outlet hole (176) are formed in the motor case, so that air can flow into the motor case through at least two heat dissipation air passages in the hand-held power tool (100), increasing the air inlet amount of the motor case, and improving the heat dissipation effect of the head housing (110) and the motor (120).

Description

手持式电动工具Hand-held power tools
本申请要求了申请日为2018年09月30日,申请号为201811161412.8,发明名称为“角磨机”和申请日为2018年09月30日,申请号为201811158952.0,发明名称为“手持式工具”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires that the application date is September 30, 2018, the application number is 201811161412.8, the invention name is "Angle Grinder", and the application date is September 30, 2018, the application number is 201811158952.0, and the invention name is "Handheld Tool The priority of a Chinese patent application is incorporated herein by reference in its entirety.
技术领域Technical field
本发明涉及电动工具技术领域,特别是涉及一种手持式电动工具。The invention relates to the technical field of electric tools, in particular to a handheld electric tool.
背景技术Background technique
手持式电动工具是由电机驱动工作头运动,用户抓握着在工件上实现切削、钻孔、打磨等工作的作业工具,例如角磨、砂光机、电圆锯等要求用户手持工具进行操作。在工作中,电机需要接通电源,电流流经绕组产生磁场,使转子旋转并输出扭矩,同时电流也会使绕组产生大量的热量。Hand-held electric tools are driven by a motor-driven work head. The user grasps work tools that perform cutting, drilling, and grinding on the workpiece. For example, angle grinders, sanders, electric circular saws, etc. require users to hold the tools for operation. . In work, the motor needs to be powered on. Current flows through the winding to generate a magnetic field, which causes the rotor to rotate and output torque. At the same time, the current will also generate a lot of heat in the winding.
以角磨机为例,角磨机(angle grinder)又称研磨机或盘磨机,是一种利用砂轮片切削或打磨的手持式电动工具,主要用于切割、研磨及刷磨金属与石材等。传统的角磨机从手柄一端进风,先冷却手柄,再将风导引至电机尾端,穿过电机,最后从电机前端出风,从而为手柄及电机降温散热。Taking the angle grinder as an example, the angle grinder, also known as a grinder or disc grinder, is a hand-held power tool that uses a wheel to cut or grind. It is mainly used to cut, grind, and brush metal and stone. Wait. The traditional angle grinder enters the wind from one end of the handle, first cools the handle, then guides the wind to the end of the motor, passes through the motor, and finally winds out from the front of the motor to cool the handle and the motor.
此外,常见的电机中,风扇安装在电机的一端,在工具运行时,冷却风由风扇驱使从电机的一端径直流向另一端,这使得冷却风的风路比较长。在风路初始阶段,冷却风的温度较低,处于该阶段的电机部分冷却效果好;在风路的末尾阶段,冷却风的温度较高,处于该阶段的电机部分冷却效果就会比较差。In addition, in common motors, the fan is installed at one end of the motor. When the tool is running, the cooling air is driven by the fan from one end of the motor to the other end, which makes the cooling air path longer. In the initial stage of the air circuit, the temperature of the cooling air is low, and the part of the motor at this stage has a good cooling effect; at the end of the air path, the temperature of the cooling air is high, and the part of the motor in this stage has a poor cooling effect.
在实现传统技术的过程中,申请人发现:传统的手持式电动工具的风路长、风路单一、风量少,电机和整机的冷却效果都不好。In the process of realizing the traditional technology, the applicant found that the traditional hand-held power tool has a long air path, a single air path, and a small air volume, and the cooling effect of the motor and the whole machine is not good.
发明内容Summary of the Invention
基于此,有必要针对传统的手持式电动工具降温方式冷却效果不好的问题,提供一种手持式电动工具。Based on this, it is necessary to provide a hand-held power tool for the problem that the cooling effect of the traditional hand-held power tool is not good in cooling.
一种手持式电动工具,包括:电机,具有电机壳体和输出轴,且电机壳体设有进风孔和出风孔;机壳,包括收容电机的头壳、以及与头壳呈角度设置的握持部,机壳上设置有进风口和出风口;风扇,连接于输出轴;其中,电机壳体具有相对设置的首端和尾端,进风孔包括设于首端的第一进风孔和设于尾端的第二进风孔,出风孔设于首端和尾端之间,输出轴伸出于首端;当风扇由输出轴带动旋转时,电机壳体内形成有自第一进风孔进入电机壳体内部、从出风孔流出的第一散热风路,以及自第二进风孔进入电机壳体内部、从出风孔流出的第二散热风路。A hand-held power tool includes a motor, which has a motor casing and an output shaft, and the motor casing is provided with air inlet holes and air outlet holes. The casing includes a head housing that houses the motor, and The holding portion is arranged at an angle, and the casing is provided with an air inlet and an air outlet; a fan is connected to the output shaft; wherein, the motor housing has oppositely arranged head ends and tail ends, and the air inlet hole includes a first An air inlet hole and a second air inlet hole provided at the tail end. The air outlet hole is provided between the head end and the tail end, and the output shaft protrudes from the head end. When the fan is driven to rotate by the output shaft, the inside of the motor housing is formed. There is a first cooling air path entering the motor casing from the first air inlet hole and flowing out of the air outlet hole, and a second cooling air duct entering the motor housing from the second air inlet hole and flowing out of the air outlet hole. road.
上述技术方案至少具有以下技术效果:角磨头壳内形成有自第一进风孔进入电机壳体内部、从出风孔流出的第一散热风路,以及自第二进风孔进入电机壳体内部、从出风孔流出的第二散热风路。上述两条散热风路增大了进入电机壳体的进风量,而且两条散热风路的长度都比较短,避免了温度较高的冷却风继续在电机内流动,不仅能够降低头壳内的温度,还能够加强对电机的冷却效果,降低电机的温升,提高整体的散热冷却效果。The above technical solution has at least the following technical effects: a first heat dissipation air path entering the motor housing from the first air inlet hole, a first heat dissipation airflow from the air outlet hole, and electric power entering from the second air inlet hole are formed in the angle grinder housing. The second heat dissipation air path flowing out of the air outlet inside the casing. The above two cooling air passages increase the amount of air entering the motor casing, and the lengths of the two cooling air passages are relatively short, which prevents the higher temperature cooling air from flowing in the motor, which can not only reduce the inside of the head case. The temperature can also enhance the cooling effect on the motor, reduce the temperature rise of the motor, and improve the overall cooling and cooling effect.
在其中一个实施例中,出风口设置于头壳上靠近出风孔的位置。In one embodiment, the air outlet is disposed on the head case near the air outlet.
在其中一个实施例中,进风口包括尾端进风口,尾端进风口设于头壳的靠近尾端的位置;头壳内形成有第一散热风道,第一散热风道与电机壳体内的第二散热风路连通;风扇由输出轴带动旋转时,第一散热风道自尾端进风口进风,流经第二散热风路,从出风口排风。In one embodiment, the air inlet includes a tail air inlet, and the tail air inlet is located near the tail end of the head shell; a first heat dissipation air duct is formed in the head shell, and the first heat dissipation air duct is inside the motor casing. When the fan is driven to rotate by the output shaft, the first cooling air duct enters the air from the tail air inlet, flows through the second cooling air path, and exhausts the air from the air outlet.
在其中一个实施例中,进风口包括首端进风口,首端进风口设于头壳的靠近首端的位置;头壳内形成有第二散热风道,第二散热风道与电机壳体内的第 一散热风路连通;风扇由输出轴带动旋转时,第二散热风道自首端进风口进风,流经第二散热风路,从出风口排风。In one embodiment, the air inlet includes a head-end air inlet, and the head-end air inlet is provided near the head end of the head shell; a second heat dissipation air duct is formed in the head shell, and the second heat dissipation air duct and the motor casing When the fan is driven to rotate by the output shaft, the second cooling air duct enters air from the air inlet at the head end, flows through the second cooling air path, and exhausts air from the air outlet.
在其中一个实施例中,进风口包括设置于握持部的手柄进风口,机壳内形成有第三散热风道,第三散热风道与第一散热风路连通,风扇由输出轴带动旋转时,从手柄进风口进入的风流经第三散热风道之后由第一进风孔进入电机壳体。In one embodiment, the air inlet includes a handle air inlet provided on the holding portion, a third heat dissipation air duct is formed in the casing, the third heat dissipation air duct is in communication with the first heat dissipation air path, and the fan is driven to rotate by the output shaft At this time, the wind entering from the air inlet of the handle flows through the third heat dissipation air duct and enters the motor casing through the first air inlet.
在其中一个实施例中,进风口包括设置于握持部的手柄进风口,机壳内形成有第三散热风道,第三散热风道与第一散热风路连通,风扇由输出轴带动旋转时,从手柄进风口进入的风流经第三散热风道之后由第一进风孔进入电机壳体。In one embodiment, the air inlet includes a handle air inlet provided on the holding portion, a third heat dissipation air duct is formed in the casing, the third heat dissipation air duct is in communication with the first heat dissipation air path, and the fan is driven to rotate by the output shaft At this time, the wind entering from the air inlet of the handle flows through the third heat dissipation air duct and enters the motor casing through the first air inlet.
在其中一个实施例中,进风口包括设置于握持部的手柄进风口,机壳内形成有第三散热风道,第三散热风道与第二散热风路连通,风扇由输出轴带动旋转时,从手柄进风口进入的风流经第三散热风道之后由第二进风孔进入电机壳体。In one embodiment, the air inlet includes a handle air inlet provided on the holding part, a third heat dissipation air duct is formed in the casing, the third heat dissipation air duct is in communication with the second heat dissipation air path, and the fan is driven to rotate by the output shaft At this time, the wind entering from the air inlet of the handle flows into the motor casing through the second air inlet after flowing through the third heat dissipation air duct.
在其中一个实施例中,握持部内设有电子元件,至少包括电路板和开关组件;其中,电路板上设有散热片,开关组件与电路板电连接,从手柄进风口进入的风经过电子元件。In one embodiment, an electronic component is included in the holding part, including at least a circuit board and a switch assembly; wherein a heat sink is provided on the circuit board, the switch assembly is electrically connected to the circuit board, and the wind entering from the handle air inlet passes through Electronic component.
在其中一个实施例中,握持部包括两个哈夫式壳体,手柄进风口对称地设置于两个哈夫式壳体上。In one embodiment, the holding portion includes two Huff-type shells, and the handle air inlet is symmetrically disposed on the two Huff-type shells.
在其中一个实施例中,握持部的内壁、电机壳体外壁以及机壳的内壁之间设有隔离筋板,隔离筋板将出风孔与第一进风孔隔离开,以使自手柄进风口进入的风通过第一进风孔进入电机壳体内部。In one embodiment, an isolation rib is provided between the inner wall of the holding portion, the outer wall of the motor housing, and the inner wall of the casing. The isolation rib separates the air outlet hole from the first air inlet hole, so that The wind entering the handle air inlet enters the inside of the motor casing through the first air inlet.
在其中一个实施例中,握持部的内壁、电机壳体外壁以及机壳的内壁之间 设有隔离筋板,隔离筋板将出风孔与第二进风孔隔离开,以使自手柄进风口进入的风通过第二进风孔进入电机壳体内部。In one embodiment, an isolation rib is provided between the inner wall of the holding portion, the outer wall of the motor casing and the inner wall of the casing, and the isolation rib separates the air outlet hole from the second air inlet hole, so that The wind entering the handle air inlet enters the inside of the motor casing through the second air inlet.
在其中一个实施例中,尾端进风口设置于头壳的侧壁和/或端壁。In one embodiment, the tail air inlet is disposed on a side wall and / or an end wall of the head shell.
在其中一个实施例中,第一进风孔和/或首端进风口设有防护网。In one embodiment, the first air inlet and / or the head air inlet is provided with a protective net.
在其中一个实施例中,风扇靠近出风孔设置。In one embodiment, the fan is disposed near the air outlet.
在其中一个实施例中,还包括工作头和套设于输出轴的传动轴,工作头配接于传动轴。In one embodiment, a working head and a transmission shaft sleeved on the output shaft are further included, and the working head is connected to the transmission shaft.
在其中一个实施例中,沿传动轴的轴向,传动轴上间隔地设有两个轴承,以支撑传动轴。In one embodiment, two bearings are provided on the transmission shaft at intervals along the axial direction of the transmission shaft to support the transmission shaft.
在其中一个实施例中,传动轴还套设有锁紧环,锁紧环设有卡槽,在传动轴的径向还设有可与卡槽配合的锁紧组件,以锁定传动轴的旋转运动。In one embodiment, the transmission shaft is further provided with a locking ring, the locking ring is provided with a locking groove, and a locking component that can be matched with the locking groove is also provided in the radial direction of the transmission shaft to lock the rotation of the transmission shaft. motion.
在其中一个实施例中,锁紧组件包括锁轴按钮、与锁轴按钮连接的卡销、以及套设于卡销的弹性件;卡销能够克服弹性件阻力运动并与卡槽配合以锁定传动轴的旋转运动,弹性件被配置为提供使卡销复位的弹性力。In one embodiment, the locking assembly includes a lock button, a latch connected to the lock button, and an elastic member sleeved on the latch; the latch can overcome the resistance of the elastic member and cooperate with the slot to lock the transmission. With the rotational movement of the shaft, the elastic member is configured to provide an elastic force to reset the bayonet.
在其中一个实施例中,握持部远离头壳的一端设置有电池包安装部;手持式电动工具包括可移除地连接于电池包安装部的电池包,电池包设置成沿纵轴线延伸的长条形,握持部具有纵向延伸的握持部轴线,电池包具有与电池包安装部配接的安装端以及与安装端相对的电池包底平面,握持部轴线与电池包底平面呈角度设置,纵轴线与输出轴轴线异面垂直。In one embodiment, a battery pack mounting portion is provided at an end of the holding portion remote from the head shell; the handheld power tool includes a battery pack removably connected to the battery pack mounting portion, and the battery pack is disposed to extend along the longitudinal axis. The shape is long, and the holding part has a longitudinally extending axis of the holding part. The battery pack has a mounting end mated with the battery pack mounting part and a bottom plane of the battery pack opposite to the mounting end. The angle is set, and the longitudinal axis is perpendicular to the output shaft axis.
在其中一个实施例中,握持部的中心轴线与输出轴的轴线垂直。In one embodiment, the central axis of the grip is perpendicular to the axis of the output shaft.
一种手持式电动工具,包括:机壳,包括头壳,以及头壳呈角度设置的握持部;电机,设置在头壳内,具有电机壳体、输出轴和风扇,且电机壳体设有进风孔;电机壳体具有相对设置的首端和尾端,输出轴伸出于首端,进风孔包 括设于首端的第一进风孔和设于尾端的第二进风孔,风扇设于第一进风孔和第二进风孔之间,电机壳体上靠近风扇的位置还设有出风孔。A hand-held power tool includes: a casing, including a head casing, and a holding portion disposed at an angle of the head casing; a motor, disposed in the head casing, having a motor casing, an output shaft, and a fan; and the motor casing An air inlet is provided on the body; the motor housing has oppositely arranged head ends and tail ends, and the output shaft extends from the head end. The air inlet holes include a first air inlet hole provided at the head end and a second air inlet hole provided at the tail end. The air hole and the fan are arranged between the first air inlet hole and the second air inlet hole, and an air outlet hole is also provided on the motor casing near the fan.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例一中手持式电动工具头壳内结构示意图;FIG. 1 is a schematic structural diagram of a handheld power tool head shell according to a first embodiment of the present invention; FIG.
图2为本发明实施例二中手持式电动工具头壳内结构示意图;FIG. 2 is a schematic structural diagram of a handheld power tool head shell according to a second embodiment of the present invention; FIG.
图3为本发明实施例三中手持式电动工具头壳内结构示意图;3 is a schematic structural diagram of a handheld power tool head shell according to a third embodiment of the present invention;
图4为图1所示的A-A剖视图;4 is a cross-sectional view taken along A-A shown in FIG. 1;
图5为本发明实施例一手持式电动工具结构示意图;5 is a schematic structural diagram of a handheld power tool according to an embodiment of the present invention;
图6为本发明实施例一手持式电动工具握持部内结构示意图;6 is a schematic structural diagram of a holding portion of a handheld power tool according to an embodiment of the present invention;
图7为图6所示的C-C剖视图;Fig. 7 is a sectional view taken along C-C shown in Fig. 6;
图8为本发明实施例一手持式电动工具另一角度结构示意图。FIG. 8 is a schematic diagram of another angle structure of a hand-held power tool according to an embodiment of the present invention.
图9为本发明手持式电动工具机壳与电池包分离状态的立体示意图。FIG. 9 is a schematic perspective view of a state where a casing of a hand-held power tool according to the present invention is separated from a battery pack.
图10为本发明手持式电动工具的电机示意图。FIG. 10 is a schematic diagram of a motor of a handheld power tool according to the present invention.
图11为本发明手持式电动工具的电机的另一角度示意图。FIG. 11 is another schematic perspective view of the motor of the handheld power tool according to the present invention.
图12为本发明手持式电动工具的电机的剖面图。FIG. 12 is a cross-sectional view of a motor of a handheld power tool according to the present invention.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the foregoing objects, features, and advantages of the present invention more comprehensible, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. Numerous specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the meaning of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be a centered element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
请参考图1、图4和图6,本发明实施例一提供了一种手持式电动工具100,能够提高整体的散热冷却效果。本实施例中,手持式电动工具100包括:机壳,机壳包括头壳110和与头壳110呈角度设置的握持部130,机壳上设置有进风口和出风口。电机120设于头壳110内,具有输出轴126、电机壳体和风扇,电机壳体设有进风孔和出风孔176。电机120的输出轴126与传动机构连接,传动机构与工作头150连接,以驱动工作头150的工作。输出轴也可以直接与工作头连接。工作头150可以是用于切割的切割片,也可以是用于磨削的磨削片,还可以是用于抛光的抛光片等。实际中,通过不同的工作头150实现不同的工作模式。工作头150的外侧固定连接有安全护罩114,呈半包围工作头150的姿态,还可以根据工作模式,增设其他护罩,防止磨削颗粒等溅射,进一步地提高安全性。本实施例中,工作头150外侧设有安全护罩114,用作磨砂护罩,还可以设有切割护罩,以提高安全性。Please refer to FIG. 1, FIG. 4 and FIG. 6, the first embodiment of the present invention provides a hand-held power tool 100, which can improve the overall heat dissipation and cooling effect. In this embodiment, the handheld power tool 100 includes a casing, which includes a head casing 110 and a holding portion 130 disposed at an angle to the head casing 110. The casing is provided with an air inlet and an air outlet. The motor 120 is disposed in the head case 110 and has an output shaft 126, a motor case, and a fan. The motor case is provided with air inlet holes and air outlet holes 176. The output shaft 126 of the motor 120 is connected to a transmission mechanism, and the transmission mechanism is connected to the work head 150 to drive the work of the work head 150. The output shaft can also be connected directly to the work head. The working head 150 may be a cutting sheet for cutting, a grinding sheet for grinding, a polishing sheet for polishing, or the like. In practice, different working modes are implemented by different working heads 150. A safety shield 114 is fixedly connected to the outer side of the working head 150, and has a posture of semi-enveloping the working head 150. Other shields can be added according to the working mode to prevent sputtering of grinding particles and the like, thereby further improving safety. In this embodiment, a safety shield 114 is provided on the outside of the working head 150 for use as a matte shield, and a cutting shield may also be provided to improve safety.
电机120包括设于电机120的壳体内的定子,其中定子与电机120的壳体过盈配合。定子属于电机120静止不动的组成部分,主要作用是产生旋转的磁场。为了防止电机120启停时,定子发生转动,将定子与电机120的壳体之间设置成过盈配合,保证定子处于相对静止状态。The electric machine 120 includes a stator provided in a housing of the electric machine 120, wherein the stator is in interference fit with the housing of the electric machine 120. The stator belongs to the stationary part of the motor 120, and its main function is to generate a rotating magnetic field. In order to prevent the stator from rotating when the motor 120 starts and stops, an interference fit is set between the stator and the housing of the motor 120 to ensure that the stator is in a relatively stationary state.
电机壳体具有相对的首端122和尾端124,输出轴伸出于首端,进风孔包括设于首端的第一进风孔123和设于尾端的第二进风孔125。输出轴从首端伸出,便于装配工作头或者其他传动机构。当电机驱动风扇旋转,头壳内形成有自第一进风孔进入电机壳体内部、从出风孔流出的第一散热风路,以及自第二进风孔进入电机壳体内部、从出风孔流出的第二散热风路。冷却风从电机的首端和尾端进风,进风量增大,对电机的冷却效果更好。The motor casing has opposite head ends 122 and tail ends 124, and the output shaft protrudes from the head ends. The air inlet hole includes a first air inlet hole 123 provided at the head end and a second air inlet hole 125 provided at the tail end. The output shaft protrudes from the head end, which is convenient for assembling the working head or other transmission mechanism. When the motor drives the fan to rotate, a first heat dissipation air path is formed in the head case from the first air inlet hole into the motor housing, and flows out from the air outlet hole, and the second air inlet hole enters the inside of the motor housing, The second heat dissipation air path flowing from the air outlet. The cooling air enters the air from the head end and the tail end of the motor, the air intake volume increases, and the cooling effect on the motor is better.
工作头150由输出轴驱动旋转,可以是直接驱动,也可以通过传动机构在输出轴126的带动下旋转。通过传动机构的,传动机构可以与输出轴126连接,由输出轴126驱动。The working head 150 is driven and rotated by the output shaft, and may be directly driven or rotated by the output shaft 126 through the transmission mechanism. Through the transmission mechanism, the transmission mechanism can be connected to and driven by the output shaft 126.
握持部130与头壳110连接,且握持部130与头壳110呈角度设置,握持部的中心轴线与输出轴的轴线可以是垂直,也可以是呈其他角度设置。出风口177设置于头壳110上靠近出风孔176的位置,便于从出风孔流出的风可以直接快速地从出风口排出到机壳之外。进风口包括尾端进风口173,尾端进风口173设于头壳的靠近尾端的位置;在头壳内形成有第一散热风道,第一散热风道与电机壳体内的第二散热风路连通。当风扇由输出轴带动旋转时,第一散热风道自尾端进风口进风,流经第二散热风路,从出风口排风。从尾端进风口进入机壳的风流进电机壳体,可以冷却电机,而且尾端进风口离输出轴较远,远离工作区域,所以流进的风中灰尘铁屑少。其中,尾端进风口可以设置在头壳的侧壁和/或端壁。The holding portion 130 is connected to the head case 110, and the holding portion 130 is disposed at an angle to the head case 110. The central axis of the holding portion and the axis of the output shaft may be perpendicular or may be disposed at other angles. The air outlet 177 is disposed on the head case 110 near the air outlet 176, so that the wind flowing out from the air outlet can be directly and quickly discharged from the air outlet to the outside of the cabinet. The air inlet includes a tail air inlet 173, and the tail air inlet 173 is provided near the tail end of the head shell; a first heat dissipation air duct is formed in the head shell, and the first heat dissipation duct and the second heat dissipation in the motor casing are formed. The wind is connected. When the fan is driven to rotate by the output shaft, the first cooling air duct enters air from the tail air inlet, flows through the second cooling air path, and exhausts air from the air outlet. The air flowing from the tail end air inlet into the casing enters the motor casing, which can cool the motor, and the tail air inlet is far away from the output shaft and far from the work area, so there is less dust and iron debris in the incoming wind. Wherein, the tail air inlet may be disposed on a side wall and / or an end wall of the head shell.
进风口还包括首端进风口172,首端进风口172设于头壳的靠近首端122的位置;头壳110内形成有第二散热风道,第二散热风道与电机壳体内的第一散热风路连通。当风扇128由输出轴带动旋转时,第二散热风道自首端进风口进风,流经第二散热风路,从出风口排风。从尾端进风口进入机壳的风流进电机 壳体,可以有效地冷却电机。为了防止工作时的灰尘铁屑随风从首端进风口和第一进风孔流进电机,在第一进风孔和/或首端进风口设置有防护网。由于第一进风孔和首端进风口172相对靠近工作头150,当工作头150处于工作状态时,尤其是在砂磨工况下,产生的大量工件碎屑容易被从首端进风口172吸入,经由第一进风孔进入到电机120的壳体内部,影响电机120的运转。因此,在第一进风孔和/或首端进风口172设有防护网,能够很大程度上阻止工件碎屑进入电机120的壳体内部。防护网的网孔目数(目数越大,网孔孔径越小)一般为60~140,目数过小则网孔过大,工件碎屑容易穿过网孔,起不到阻止作用;目数过大则网孔过小,影响进风效果。The air inlet also includes a head-end air inlet 172, which is located in the head case near the head end 122; a second heat-radiating air duct is formed in the head case 110, and the The first heat dissipation air path communicates. When the fan 128 is driven to rotate by the output shaft, the second heat dissipation air duct enters the air from the air inlet at the head end, flows through the second heat dissipation air path, and exhausts the air from the air outlet. The air flowing from the tail air inlet into the casing enters the motor casing, which can effectively cool the motor. In order to prevent dust and iron filings from flowing into the motor from the air inlet at the front end and the first air inlet with the wind, a protective net is provided at the first air inlet and / or the air inlet at the first end. Since the first air inlet and the head-end air inlet 172 are relatively close to the working head 150, when the work head 150 is in a working state, especially in a sanding condition, a large amount of workpiece debris is easily removed from the head-end air inlet 172. Inhalation enters the inside of the housing of the motor 120 through the first air inlet, which affects the operation of the motor 120. Therefore, the first air inlet and / or the head air inlet 172 is provided with a protective net, which can largely prevent workpiece debris from entering the interior of the housing of the motor 120. The mesh number of the protective net (the larger the mesh number, the smaller the mesh hole diameter) is generally 60 to 140. If the mesh number is too small, the mesh size is too large, and the workpiece debris easily passes through the mesh and cannot prevent it. If the mesh size is too large, the mesh size is too small, which affects the air intake effect.
进风孔的数量和形状不受限制,在保证电机120的壳体强度的前提下,可以设置多个进风孔,形状可以是圆形、椭圆形、矩形等。电机120的发热源是电机芯,在电机120的壳体上设有多个进风孔,能够使从首端进风口或尾端进风口进入的风更多地流经电机120的壳体内部,为电机120芯降温散热。当然,从首端进风口或尾端进风口进入的风还会流经电机120的壳体外部,提高散热效果。绕电机120的壳体周向轮廓,可以间隔地设置出风孔176,也可以沿电机120的壳体周向轮廓开设一个圆柱形的开口,形成出风孔176。流经电机120的壳体内部的风从出风孔176排出,直接流向出风口177。The number and shape of the air inlets are not limited. On the premise of ensuring the strength of the housing of the motor 120, multiple air inlets may be provided, and the shape may be circular, oval, rectangular, or the like. The heat source of the motor 120 is the motor core. The casing of the motor 120 is provided with a plurality of air inlet holes, so that the wind entering from the air inlet at the head end or the air inlet at the tail end can flow more through the inside of the housing of the motor 120 , For the motor 120 core cooling and cooling. Of course, the wind entering from the air inlet at the head end or the air inlet at the tail end will also flow through the exterior of the housing of the motor 120 to improve the heat dissipation effect. Wind holes 176 may be provided at intervals around the circumferential contour of the casing of the motor 120, or a cylindrical opening may be opened along the circumferential contour of the casing of the motor 120 to form the ventilation holes 176. The wind flowing through the inside of the housing of the motor 120 is discharged from the air outlet 176 and directly flows to the air outlet 177.
进风口还包括设置于握持部130的手柄进风口171,在握持部130内形成有第三散热风道,第三散热风道与第一散热风路连通。当风扇由输出轴带动旋转时,从手柄进风口进入的风流经第三散热风道之后由第一进风孔进入电机壳体。由此可见,第三散热风道是与第一散热风路连通的,从第一进风口进风后,先冷却握持部,然后进入头壳,冷却电机,然后从出风口排出,既能降低握持部的温度,使握持操作更加舒适,又能降低头壳和电机的温度,保证工作效率和 电机的寿命。The air inlet also includes a handle air inlet 171 provided at the holding portion 130. A third heat dissipation air duct is formed in the grip portion 130, and the third heat dissipation air duct is in communication with the first heat dissipation air path. When the fan is driven to rotate by the output shaft, the wind entering from the air inlet of the handle flows through the third heat dissipation air passage and enters the motor casing through the first air inlet. It can be seen that the third cooling air duct is connected with the first cooling air path. After entering the air from the first air inlet, first cool the holding part, then enter the head shell, cool the motor, and then discharge it from the air outlet. Lowering the temperature of the holding part makes the holding operation more comfortable, and also reduces the temperature of the head shell and the motor, ensuring the working efficiency and the life of the motor.
如图6所示,握持部130内设有电子元件,至少包括电路板132和开关组件190。其中,握持部130内设有电路板132,电路板132上设有散热片134。具体地,电路板132与电池包160电连接,电路板132构成工作电路的一部分,电路板132属于电子元件,在工作时,容易发热发烫,因此在电路板132上设有散热片134,以降低电路板132的温升。散热片134可以采用铝合金材质,具有良好的导热性,能够为电路板132散热。由于电子元件、电机120均会产生较高的热量,为了提高散热能力,本实施例中,握持部130设有手柄进风口171,从手柄进风口171进入的风能够带走握持部130内产生的热量,再通过进风孔进入电机120的壳体内部,带走电机120产生的热量,自出风孔176流出,从出风口177排风,形成第三散热风道。As shown in FIG. 6, an electronic component is disposed in the holding portion 130 and includes at least a circuit board 132 and a switch assembly 190. A circuit board 132 is disposed in the holding portion 130, and a heat sink 134 is disposed on the circuit board 132. Specifically, the circuit board 132 is electrically connected to the battery pack 160. The circuit board 132 constitutes a part of the working circuit. The circuit board 132 is an electronic component and is easy to generate heat and heat during work. Therefore, a heat sink 134 is provided on the circuit board 132. In order to reduce the temperature rise of the circuit board 132. The heat sink 134 can be made of aluminum alloy, has good thermal conductivity, and can dissipate heat to the circuit board 132. Since the electronic components and the motor 120 both generate high heat, in order to improve the heat dissipation capability, in this embodiment, the grip portion 130 is provided with a handle air inlet 171, and the wind entering from the handle air inlet 171 can take away the grip 130 The heat generated inside enters the inside of the housing of the motor 120 through the air inlet, takes away the heat generated by the motor 120, flows out from the air outlet 176, and exhausts the air from the air outlet 177 to form a third heat dissipation air duct.
电机120还连接有磁环129,以抑制高频噪声。在开关元件198和电机120之间设有磁环129,位于握持部130或靠近电机120的位置,磁环129能够起到很好的降噪作用,提高手持式电动工具100的使用性能,提高作业人员的舒适度。The motor 120 is further connected with a magnetic ring 129 to suppress high-frequency noise. A magnetic ring 129 is provided between the switching element 198 and the motor 120. The magnetic ring 129 can be used to reduce noise and improve the performance of the handheld power tool 100. Improve operator comfort.
参考图1,在靠近出风孔176的位置,握持部130的内壁、电机120的壳体外壁以及头壳110的内壁之间设有隔离筋板112,隔离筋板112将出风孔176与第一进风孔隔离开,以使自手柄进风口171进入的风通过第一进风孔进入电机120内部。隔离筋板112的作用是对来自握持部130的风起引导作用,能够阻挡来自握持部130的风直接经由出风孔176、从出风口177排出,而使来自握持部130的风更多地经由电机120的首端122,从第一进风孔进入电机120的壳体内部,再排出头壳110,增加来自握持部130的风的散热路径,发挥来自握持部130的风的更大的降温散热作用。Referring to FIG. 1, at a position close to the air outlet 176, an isolation rib 112 is provided between the inner wall of the holding portion 130, the outer wall of the housing of the motor 120 and the inner wall of the head case 110. It is isolated from the first air inlet so that the wind entering from the handle air inlet 171 can enter the motor 120 through the first air inlet. The function of the isolation rib 112 is to guide the wind from the holding portion 130, and to block the wind from the holding portion 130 from being directly discharged through the air outlet 176 and the air outlet 177, so that the wind from the holding portion 130 can be blocked. More through the first end 122 of the motor 120, enter the inside of the housing of the motor 120 through the first air inlet, and then discharge the head shell 110 to increase the heat radiation path of the wind from the holding portion 130, and play the role of the heat from the holding portion 130. Greater cooling effect of wind.
握持部130还设有开关组件190。开关组件190与电路板132电连接,开关组件190用于控制工作电路的通断,进而控制手持式电动工具100的工作状态。开关组件190包括设于握持部130外的开关按钮192、与开关按钮192连接的设于握持部130内的开关拉杆194、与开关拉杆194连接的复位弹簧196,以及与开关拉杆194、复位弹簧196连接的开关元件198。同时,开关组件190还与电机120电连接,具体是开关元件198与电机120实现电连接,控制电机120的工作状态。The holding portion 130 is further provided with a switch assembly 190. The switch component 190 is electrically connected to the circuit board 132. The switch component 190 is used to control the on-off of the working circuit, and then control the working state of the handheld power tool 100. The switch assembly 190 includes a switch button 192 provided outside the grip portion 130, a switch lever 194 provided in the grip portion 130 connected to the switch button 192, a return spring 196 connected to the switch lever 194, and a switch lever 194, The switching element 198 is connected to the return spring 196. At the same time, the switch assembly 190 is also electrically connected to the motor 120, specifically, the switch element 198 is electrically connected to the motor 120 to control the working state of the motor 120.
握持部130的周向轮廓尺寸与手的握持范围相匹配,便于作业人员长时间手持操作。握持部130内还设有电子元件等,用来构成工作电路,以控制电机120的工作。传统的电机设置在握持部内,在工作时电机会产生一定的热量,该热量会传递给握持部,以致于作业人员在手持握持部使用手持式电动工具时,热量会传递到作业人员的手上,影响作业人员使用时的舒适度。本实施例中,电机120设于头壳110内,握持部130与头壳110连接,且握持部130与头壳110呈角度设置。如此设置,通过将电机120设置在握持部130以外,进一步地降低握持部130的温升情况,提高作业人员的操作舒适度,也能够减小握持部130的周向轮廓尺寸,便于操作人员长时间握持。电机120设于头壳110内,且靠近工作头150,也能够减少电机120扭矩的输出路径,减少扭矩在传递过程中的损失。进一步地,握持部130与头壳110呈角度设置,可以理解为握持部130与头壳110既不平行,也不共线,具体的角度根据实际生产确定,以方便作业人员操作即可。换言之,握持部130与头壳110呈角度设置,也可以理解为握持部130的中心轴线X与输出轴126的轴线Y不平行,也就是握持部130的中心轴线X与输出轴126的轴线Y既不是重合关系,也不是并排关系。在一些具体的实施例中,握持部130的中心轴线X与输出轴126的轴线Y垂直,从外在 形状来看,头壳110与握持部130呈近似垂直的关系,手持式电动工具100整体呈枪形,在输出轴126的轴向上结构更为紧凑,且握持部130与头壳110的连接处基本位于头壳110的中间部位,方便作业人员握持操作。The circumferential contour size of the holding portion 130 matches the holding range of the hand, which is convenient for the operator to hold the operation for a long time. Electronic components and the like are also provided in the holding portion 130 to constitute a working circuit to control the operation of the motor 120. The traditional motor is set in the grip, and the motor generates a certain amount of heat during work, and this heat is transferred to the grip, so that when the operator uses the handheld power tool in the grip, the heat is transferred to the operator's On the hand, it affects the comfort of the operator. In this embodiment, the motor 120 is disposed in the head case 110, the holding portion 130 is connected to the head case 110, and the holding portion 130 and the head case 110 are disposed at an angle. In this way, by setting the motor 120 outside the gripping portion 130, the temperature rise of the gripping portion 130 is further reduced, the operator's operating comfort is improved, and the circumferential contour size of the gripping portion 130 can be reduced, which is convenient for operation Personnel hold for a long time. The motor 120 is disposed in the head housing 110 and is close to the working head 150, which can also reduce the torque output path of the motor 120 and reduce the loss of torque in the transmission process. Further, the holding portion 130 and the head case 110 are disposed at an angle. It can be understood that the holding portion 130 and the head case 110 are neither parallel nor collinear. The specific angle is determined according to the actual production to facilitate the operation of the operator. . In other words, the holding portion 130 is disposed at an angle to the head shell 110, which can also be understood as the central axis X of the holding portion 130 and the axis Y of the output shaft 126 are not parallel, that is, the central axis X of the holding portion 130 and the output shaft 126 The axis Y is neither coincident or side-by-side. In some specific embodiments, the central axis X of the holding portion 130 is perpendicular to the axis Y of the output shaft 126. From the external shape, the head shell 110 and the holding portion 130 have an approximately vertical relationship. The hand-held power tool 100 is in the shape of a gun as a whole, and has a more compact structure in the axial direction of the output shaft 126. The connection between the holding portion 130 and the head shell 110 is basically located in the middle of the head shell 110, which is convenient for operators to hold and operate.
参考图5,握持部130包括对称的包括两个哈夫式壳体,手柄进风口171对称地设置于两个哈夫式壳体上,从手柄进风口171进入的风经过电路板132。哈夫式壳体也称为half式壳体,是电动工具中常见的机壳的组成方式,大多是沿机壳的轴线将机壳分为两个部分,这样便于将元器件装配在机壳内部。握持部130通常由对称的两部分拼合而成,方便拆卸、维修握持部130内的器件。如图5所示的放置的上下方位,在握持部130的上下两侧均设有手柄进风口171,手柄进风口171在握持部130的位置,靠近电路板132,保证从手柄进风口171进入的风能够经过电路板132,为电路板132降温散热。Referring to FIG. 5, the holding portion 130 includes two Huff-type housings symmetrically. The handle air inlets 171 are symmetrically disposed on the two Huff-type housings, and the wind entering from the handle air inlets 171 passes through the circuit board 132. Huff-type housing is also called half-type housing, which is a common way of forming the housing in power tools. Most of the housing is divided into two parts along the axis of the housing, which facilitates the assembly of components in the housing. internal. The gripping portion 130 is usually formed by joining two symmetrical parts to facilitate disassembly and maintenance of the components in the gripping portion 130. As shown in FIG. 5, there are handle air inlets 171 on the upper and lower sides of the holding portion 130. The handle air inlet 171 is located at the position of the holding portion 130 and is close to the circuit board 132 to ensure entry from the handle air inlet 171. The wind can pass through the circuit board 132 to cool and cool the circuit board 132.
手持式电动工具100还包括电池包160,握持部远离头壳的一端设置有电池包安装部1628,电池包160可以按箭头R所示方向以插入方式与电池包安装部1628配接。电池包160与握持部130固定连接或可拆卸连接,为手持式电动工具100的工作提供动力源。电池包160内安装有一个电池或多个电池组成的电池组,电池可以采用可充电电池,也可以采用不可充电电池。电池包160具有与电池包安装部1628相匹配的安装端1632以及与安装端1632相对的电池包底平面1636。电池包160内设置有若干平行设置的电池(图中未示出),电池包160设置成沿纵轴线Z延伸的长条形,且纵轴线Z与输出轴轴线Y处于异面相垂直。握持部轴线与所述电池包底平面的倾角在100至120度之间。握持部连接于头壳的中部,握持部与头壳呈T形。握持部的轴线穿过头壳以及电池包。握持部的长度设置在85mm与115mm之间。手持式电动工具的重心向电池包底平面所在平面的投影落入电池包底平面的轮廓线之内,以至于电池包底平面能够将 手持式电动工具直立地支撑于水平面。The hand-held power tool 100 further includes a battery pack 160. A battery pack mounting portion 1628 is provided at an end of the grip portion away from the head case. The battery pack 160 can be mated with the battery pack mounting portion 1628 in an insertion manner in a direction indicated by an arrow R. The battery pack 160 is fixedly connected or detachably connected to the holding portion 130, and provides a power source for the work of the handheld power tool 100. A battery pack or a battery pack composed of a plurality of batteries is installed in the battery pack 160. The battery may be a rechargeable battery or a non-rechargeable battery. The battery pack 160 has a mounting end 1632 matching the battery pack mounting portion 1628 and a bottom plane 1636 of the battery pack opposite the mounting end 1632. The battery pack 160 is provided with a plurality of batteries (not shown in the figure) arranged in parallel. The battery pack 160 is arranged in an elongated shape extending along the longitudinal axis Z, and the longitudinal axis Z is perpendicular to the output shaft axis Y in different planes. The angle of inclination of the axis of the holding portion and the bottom plane of the battery pack is between 100 and 120 degrees. The holding part is connected to the middle part of the head shell, and the holding part and the head shell are T-shaped. The axis of the grip portion passes through the head case and the battery pack. The length of the grip is set between 85mm and 115mm. The projection of the center of gravity of the handheld power tool to the plane of the bottom surface of the battery pack falls within the outline of the bottom surface of the battery pack, so that the bottom surface of the battery pack can support the handheld power tool upright on the horizontal plane.
在一些实施例中,参考图7,传动机构包括中空的传动轴142,套设于输出轴126。输出轴126伸出首端122的部分具有一定的长度,但并不直接连接至工作头150,而是在输出轴126外套设中空的传动轴142,传动轴142与输出轴126之间过盈配合,从而输出轴126可以带动传动轴142旋转。如此设置,可以防止输出轴126损坏后更换整个电机120,只需要更换传动轴142即可,降低了维修成本。In some embodiments, referring to FIG. 7, the transmission mechanism includes a hollow transmission shaft 142 sleeved on the output shaft 126. The portion of the output shaft 126 protruding from the head end 122 has a certain length, but is not directly connected to the working head 150. Instead, a hollow transmission shaft 142 is provided around the output shaft 126, and the transmission shaft 142 and the output shaft 126 are in interference. In cooperation, the output shaft 126 can drive the transmission shaft 142 to rotate. In this way, the entire motor 120 can be prevented from being replaced after the output shaft 126 is damaged, and only the transmission shaft 142 needs to be replaced, which reduces the maintenance cost.
进一步地,沿传动轴142的轴向,传动轴142上间隔地设有两个轴承,以支撑传动轴142。双轴承在能够支撑传动轴142的基础上,还能够进一步地保证传动轴142的旋转稳定性,减少传动轴142的抖动现象,同样,也保证了工作头150旋转的稳定性,提高了工作头150的工作精准性。Further, along the axial direction of the transmission shaft 142, two bearings are provided on the transmission shaft 142 at intervals to support the transmission shaft 142. On the basis of being able to support the transmission shaft 142, the double bearings can further ensure the rotation stability of the transmission shaft 142 and reduce the chattering phenomenon of the transmission shaft 142. Similarly, the rotation stability of the working head 150 is also improved, and the working head is improved. 150 working accuracy.
进一步地,传动轴142还套设有锁紧环144,锁紧环144设有卡槽146,在传动轴142的径向还设有可与卡槽146配合的锁紧组件180,以锁定传动轴142的旋转运动。在传动轴142外还套设有具有卡槽146的锁紧环144,锁紧环144位于两个轴承之间,锁紧环144与传动轴142也设置为过盈配合。当需要更换工作头150时,为了避免传动轴142被带动一同转动,先将锁紧组件180与卡槽146配合,阻止锁紧环144的转动,从而阻止传动轴142的转动,然后再更换工作头150。锁紧组件180能够在更换工作头150时,防止传动轴142转动,便于更换工作头150,提高工作效率。Further, the transmission shaft 142 is also sleeved with a locking ring 144, the locking ring 144 is provided with a locking groove 146, and a locking component 180 that can cooperate with the locking groove 146 is also provided in the radial direction of the transmission shaft 142 to lock the transmission Rotating motion of the shaft 142. A locking ring 144 with a slot 146 is also sleeved around the transmission shaft 142. The lock ring 144 is located between two bearings. The lock ring 144 and the transmission shaft 142 are also arranged in an interference fit. When the working head 150 needs to be replaced, in order to prevent the transmission shaft 142 from being driven and rotated together, the locking assembly 180 is first mated with the slot 146 to prevent the rotation of the locking ring 144, thereby preventing the rotation of the transmission shaft 142, and then the work is replaced. Head 150. The locking assembly 180 can prevent the transmission shaft 142 from rotating when the working head 150 is replaced, which facilitates the replacement of the working head 150 and improves work efficiency.
在一些实施例中,锁紧组件180包括锁轴按钮182、与锁轴按钮182连接的卡销186、以及套设于卡销186的弹性件184;卡销186能够克服弹性件184阻力运动并与卡槽146配合以锁定传动轴142的旋转运动,弹性件184被配置为提供使卡销186复位的弹性力。In some embodiments, the locking assembly 180 includes a lock shaft button 182, a latch 186 connected to the lock shaft button 182, and an elastic member 184 sleeved on the latch 186. The latch 186 can overcome the resistance of the elastic member 184 to move and Cooperating with the slot 146 to lock the rotational movement of the transmission shaft 142, the elastic member 184 is configured to provide an elastic force to reset the latch pin 186.
具体地,通过按压锁轴按钮182,驱动卡销186克服弹性件184的阻力向传动轴142方向移动,直到卡销186与卡槽146实现配合,从而将传动轴142锁定,此时弹性件184处于压缩状态。由于卡销186与锁轴按钮182之间设有弹性件184,例如弹簧,当不再按压锁轴按钮182后,依靠弹簧恢复时的弹性力,推动卡销186复位。Specifically, by pressing the lock shaft button 182, the drive bayonet 186 moves against the resistance of the elastic member 184 toward the transmission shaft 142 until the bayonet 186 and the groove 146 cooperate to lock the transmission shaft 142. At this time, the elastic member 184 Compressed. Because an elastic member 184, such as a spring, is provided between the latch 186 and the lock shaft button 182, when the lock shaft button 182 is no longer pressed, the elastic force when the spring recovers pushes the lock pin 186 to reset.
参考图2,本发明的实施例二提供了另一种手持式电动工具,与实施例一相同或类似的结构,这里不多赘述。手持式电动工具100包括:机壳,机壳包括头壳110和与头壳110呈角度设置的握持部130,机壳上设置有进风口和出风口。电机120设于头壳110内,具有输出轴126、电机壳体和风扇,电机壳体设有进风孔和出风孔176。Referring to FIG. 2, the second embodiment of the present invention provides another hand-held power tool having the same or similar structure as the first embodiment, and details are not described herein again. The hand-held power tool 100 includes a casing, which includes a head casing 110 and a holding portion 130 disposed at an angle to the head casing 110. The casing is provided with an air inlet and an air outlet. The motor 120 is disposed in the head case 110 and has an output shaft 126, a motor case, and a fan. The motor case is provided with air inlet holes and air outlet holes 176.
电机壳体具有相对的首端122和尾端124,输出轴伸出于首端,进风孔包括设于首端的第一进风孔123和设于尾端的第二进风孔125。当电机驱动风扇旋转,头壳内形成有自第一进风孔进入电机壳体内部、从出风孔流出的第一散热风路,以及自第二进风孔进入电机壳体内部、从出风孔流出的第二散热风路。冷却风从电机的首端和尾端进风,进风量增大,对电机的冷却效果更好。The motor casing has opposite head ends 122 and tail ends 124, and the output shaft protrudes from the head ends. The air inlet hole includes a first air inlet hole 123 provided at the head end and a second air inlet hole 125 provided at the tail end. When the motor drives the fan to rotate, a first heat dissipation air path is formed in the head case from the first air inlet hole into the motor housing, and flows out from the air outlet hole, and the second air inlet hole enters the inside of the motor housing, The second heat dissipation air path flowing from the air outlet. The cooling air enters the air from the head end and the tail end of the motor, the air intake volume increases, and the cooling effect on the motor is better.
出风口177设置于头壳110上靠近出风孔176的位置,便于从出风孔流出的风可以直接快速地从出风口排出到机壳之外。进风口包括尾端进风口173,尾端进风口173设于头壳的靠近尾端的位置;在头壳内形成有第一散热风道,第一散热风道与电机壳体内的第二散热风路连通。当风扇由输出轴带动旋转时,第一散热风道自尾端进风口进风,流经第二散热风路,从出风口排风。从尾端进风口进入机壳的风流进电机壳体,可以冷却电机,而且尾端进风口离输出轴较远,远离工作区域,所以流进的风中灰尘铁屑少。其中,尾端进风口可以设置在头壳的侧壁和/或端壁。The air outlet 177 is disposed on the head case 110 near the air outlet 176, so that the wind flowing out from the air outlet can be directly and quickly discharged from the air outlet to the outside of the cabinet. The air inlet includes a tail air inlet 173, and the tail air inlet 173 is provided near the tail end of the head shell; a first heat dissipation air duct is formed in the head shell, and the first heat dissipation duct and the second heat dissipation in the motor casing are formed. The wind is connected. When the fan is driven to rotate by the output shaft, the first cooling air duct enters air from the tail air inlet, flows through the second cooling air path, and exhausts air from the air outlet. The air flowing from the tail end air inlet into the casing enters the motor casing, which can cool the motor, and the tail air inlet is far away from the output shaft and far from the work area, so there is less dust and iron debris in the incoming wind. Wherein, the tail air inlet may be disposed on a side wall and / or an end wall of the head shell.
握持部130与头壳110连接,且握持部130与头壳110呈角度设置,握持部的中心轴线与输出轴的轴线可以是垂直,也可以是呈其他角度设置。握持部130内设有电子元件,至少包括电路板132和开关组件190。其中,握持部130内设有电路板132,电路板132上设有散热片134。具体地,电路板132与电池包160电连接,电路板132构成工作电路的一部分,电路板132属于电子元件,在工作时,容易发热发烫,因此在电路板132上设有散热片134,以降低电路板132的温升。散热片134可以采用铝合金材质,具有良好的导热性,能够为电路板132散热。The holding portion 130 is connected to the head case 110, and the holding portion 130 is disposed at an angle to the head case 110. The central axis of the holding portion and the axis of the output shaft may be perpendicular or may be disposed at other angles. An electronic component is disposed in the holding portion 130 and includes at least a circuit board 132 and a switch assembly 190. A circuit board 132 is disposed in the holding portion 130, and a heat sink 134 is disposed on the circuit board 132. Specifically, the circuit board 132 is electrically connected to the battery pack 160. The circuit board 132 constitutes a part of the working circuit. The circuit board 132 is an electronic component and is easy to generate heat and heat during work. Therefore, a heat sink 134 is provided on the circuit board 132. In order to reduce the temperature rise of the circuit board 132. The heat sink 134 can be made of aluminum alloy, has good thermal conductivity, and can dissipate heat to the circuit board 132.
由于电子元件、电机120均会产生较高的热量,为了提高散热能力,进风口还包括设置于握持部130的手柄进风口171,在握持部130内形成有第三散热风道,第三散热风道与第一散热风路连通。当风扇由输出轴带动旋转时,从手柄进风口进入的风流经第三散热风道之后由第一进风孔进入电机壳体。由此可见,第三散热风道是与第一散热风路连通的,从第一进风口进风后,先冷却握持部,然后进入头壳,冷却电机,然后从出风口排出,既能降低握持部的温度,使握持操作更加舒适,又能降低头壳和电机的温度,保证工作效率和电机的寿命。Since the electronic components and the motor 120 both generate high heat, in order to improve the heat dissipation capability, the air inlet also includes a handle air inlet 171 provided on the holding portion 130, and a third heat radiating duct is formed in the holding portion 130. The heat dissipation air duct is in communication with the first heat dissipation air path. When the fan is driven to rotate by the output shaft, the wind entering from the air inlet of the handle flows through the third heat dissipation air passage and enters the motor casing through the first air inlet. It can be seen that the third cooling air duct is connected with the first cooling air path. After entering the air from the first air inlet, first cool the holding part, then enter the head shell, cool the motor, and then discharge it from the air outlet. Lowering the temperature of the holding part makes the holding operation more comfortable, and also reduces the temperature of the head shell and the motor, ensuring the working efficiency and the life of the motor.
参考图2,在靠近出风孔176的位置,握持部130的内壁、电机120的壳体外壁以及头壳110的内壁之间设有隔离筋板112,隔离筋板112将出风孔176与第一进风孔隔离开,以使自手柄进风口171进入的风通过第一进风孔进入电机120内部。隔离筋板112的作用是对来自握持部130的风起引导作用,能够阻挡来自握持部130的风直接经由出风孔176、从出风口177排出,而使来自握持部130的风更多地经由电机120的首端122,从第一进风孔进入电机120的壳体内部,再排出头壳110,增加来自握持部130的风的散热路径,发挥来自握持部 130的风的更大的降温散热作用。Referring to FIG. 2, at a position close to the air outlet 176, an isolation rib 112 is provided between the inner wall of the holding portion 130, the outer wall of the housing of the motor 120, and the inner wall of the head case 110. It is isolated from the first air inlet so that the wind entering from the handle air inlet 171 can enter the motor 120 through the first air inlet. The function of the isolation rib 112 is to guide the wind from the holding portion 130, and to block the wind from the holding portion 130 from being directly discharged through the air outlet 176 and the air outlet 177, so that the wind from the holding portion 130 can be blocked. More through the first end 122 of the motor 120, enter the inside of the housing of the motor 120 through the first air inlet, and then discharge the head shell 110 to increase the heat radiation path of the wind from the holding portion 130, and play the role of the heat from the holding portion 130. Greater cooling effect of wind.
参考图3,本发明的实施例三提供了另一种手持式电动工具,与实施例一相同或类似的结构,这里不多赘述。Referring to FIG. 3, the third embodiment of the present invention provides another hand-held power tool with the same or similar structure as the first embodiment, and details are not described herein again.
手持式电动工具100包括:机壳,机壳包括头壳110和与头壳110呈角度设置的握持部130,机壳上设置有进风口和出风口。电机120设于头壳110内,具有输出轴126、电机壳体和风扇,电机壳体设有进风孔和出风孔176。The hand-held power tool 100 includes a casing, which includes a head casing 110 and a holding portion 130 disposed at an angle to the head casing 110. The casing is provided with an air inlet and an air outlet. The motor 120 is disposed in the head case 110 and has an output shaft 126, a motor case, and a fan. The motor case is provided with air inlet holes and air outlet holes 176.
电机壳体具有相对的首端122和尾端124,输出轴伸出于首端,进风孔包括设于首端的第一进风孔123和设于尾端的第二进风孔125。当电机驱动风扇旋转,头壳内形成有自第一进风孔进入电机壳体内部、从出风孔流出的第一散热风路,以及自第二进风孔进入电机壳体内部、从出风孔流出的第二散热风路。冷却风从电机的首端和尾端进风,进风量增大,对电机的冷却效果更好。The motor casing has opposite head ends 122 and tail ends 124, and the output shaft protrudes from the head ends. The air inlet hole includes a first air inlet hole 123 provided at the head end and a second air inlet hole 125 provided at the tail end. When the motor drives the fan to rotate, a first heat dissipation air path is formed in the head case from the first air inlet hole into the motor housing, and flows out from the air outlet hole, and the second air inlet hole enters the inside of the motor housing, The second heat dissipation air path flowing from the air outlet. The cooling air enters the air from the head end and the tail end of the motor, the air intake volume increases, and the cooling effect on the motor is better.
出风口177设置于头壳110上靠近出风孔176的位置,便于从出风孔流出的风可以直接快速地从出风口排出到机壳之外。进风口包括尾端进风口173,尾端进风口173设于头壳的靠近尾端的位置;在头壳内形成有第一散热风道,第一散热风道与电机壳体内的第二散热风路连通。当风扇由输出轴带动旋转时,第一散热风道自尾端进风口进风,流经第二散热风路,从出风口排风。从尾端进风口进入机壳的风流进电机壳体,可以冷却电机,而且尾端进风口离输出轴较远,远离工作区域,所以流进的风中灰尘铁屑少。其中,尾端进风口可以设置在头壳的侧壁和/或端壁。The air outlet 177 is disposed on the head case 110 near the air outlet 176, so that the wind flowing out from the air outlet can be directly and quickly discharged from the air outlet to the outside of the cabinet. The air inlet includes a tail air inlet 173, and the tail air inlet 173 is provided near the tail end of the head shell; a first heat dissipation air duct is formed in the head shell, and the first heat dissipation duct and the second heat dissipation in the motor casing are formed. The wind is connected. When the fan is driven to rotate by the output shaft, the first cooling air duct enters air from the tail air inlet, flows through the second cooling air path, and exhausts air from the air outlet. The air flowing from the tail end air inlet into the casing enters the motor casing, which can cool the motor, and the tail air inlet is far away from the output shaft and far from the work area, so there is less dust and iron debris in the incoming wind. Wherein, the tail air inlet may be disposed on a side wall and / or an end wall of the head shell.
进风口还包括首端进风口172,首端进风口172设于头壳的靠近首端122的位置;头壳110内形成有第二散热风道,第二散热风道与电机壳体内的第一散热风路连通。当风扇128由输出轴带动旋转时,第二散热风道自首端进风口进风,流经第二散热风路,从出风口排风。从尾端进风口进入机壳的风流进电机 壳体,可以有效地冷却电机。为了防止工作时的灰尘铁屑随风从首端进风口和第一进风孔流进电机,在第一进风孔和/或首端进风口设置有防护网。由于第一进风孔和首端进风口172相对靠近工作头150,当工作头150处于工作状态时,尤其是在砂磨工况下,产生的大量工件碎屑容易被从首端进风口172吸入,经由第一进风孔进入到电机120的壳体内部,影响电机120的运转。因此,在第一进风孔和/或首端进风口172设有防护网,能够很大程度上阻止工件碎屑进入电机120的壳体内部。防护网的网孔目数(目数越大,网孔孔径越小)一般为60~140,目数过小则网孔过大,工件碎屑容易穿过网孔,起不到阻止作用;目数过大则网孔过小,影响进风效果。The air inlet also includes a head-end air inlet 172, which is located in the head case near the head end 122; a second heat-radiating air duct is formed in the head case 110, and the The first heat dissipation air path communicates. When the fan 128 is driven to rotate by the output shaft, the second heat dissipation air duct enters the air from the air inlet at the head end, flows through the second heat dissipation air path, and exhausts the air from the air outlet. The air flowing from the tail air inlet into the casing enters the motor casing, which can effectively cool the motor. In order to prevent dust and iron filings from flowing into the motor from the air inlet at the front end and the first air inlet with the wind, a protective net is provided at the first air inlet and / or the air inlet at the first end. Since the first air inlet and the head-end air inlet 172 are relatively close to the working head 150, when the work head 150 is in a working state, especially in a sanding condition, a large amount of workpiece debris is easily removed from the head-end air inlet 172. Inhalation enters the inside of the housing of the motor 120 through the first air inlet, which affects the operation of the motor 120. Therefore, the first air inlet and / or the head air inlet 172 is provided with a protective net, which can largely prevent workpiece debris from entering the interior of the housing of the motor 120. The mesh number of the protective net (the larger the mesh number, the smaller the mesh hole diameter) is generally 60 to 140. If the mesh number is too small, the mesh size is too large, and the workpiece debris easily passes through the mesh and cannot prevent it. If the mesh size is too large, the mesh size is too small, which affects the air intake effect.
握持部130与头壳110连接,且握持部130与头壳110呈角度设置,握持部的中心轴线与输出轴的轴线可以是垂直,也可以是呈其他角度设置。握持部130内设有电子元件,至少包括电路板132和开关组件190。其中,握持部130内设有电路板132,电路板132上设有散热片134。具体地,电路板132与电池包160电连接,电路板132构成工作电路的一部分,电路板132属于电子元件,在工作时,容易发热发烫,因此在电路板132上设有散热片134,以降低电路板132的温升。散热片134可以采用铝合金材质,具有良好的导热性,能够为电路板132散热。The holding portion 130 is connected to the head case 110, and the holding portion 130 is disposed at an angle to the head case 110. The central axis of the holding portion and the axis of the output shaft may be perpendicular or may be disposed at other angles. An electronic component is disposed in the holding portion 130 and includes at least a circuit board 132 and a switch assembly 190. A circuit board 132 is disposed in the holding portion 130, and a heat sink 134 is disposed on the circuit board 132. Specifically, the circuit board 132 is electrically connected to the battery pack 160. The circuit board 132 constitutes a part of the working circuit. The circuit board 132 is an electronic component and is easy to generate heat and heat during work. Therefore, a heat sink 134 is provided on the circuit board 132. In order to reduce the temperature rise of the circuit board 132. The heat sink 134 can be made of aluminum alloy, has good thermal conductivity, and can dissipate heat to the circuit board 132.
由于电子元件、电机120均会产生较高的热量,为了提高散热能力,进风口还包括设置于握持部130的手柄进风口171,在握持部130内形成有第三散热风道,第三散热风道与第二散热风路连通。当风扇由输出轴带动旋转时,从手柄进风口进入的风流经第三散热风道之后由第二进风孔进入电机壳体。由此可见,第三散热风道是与第二散热风路连通的,从第一进风口进风后,先冷却握持部,然后进入头壳,冷却电机,然后从出风口排出,既能降低握持部的温度, 使握持操作更加舒适,又能降低头壳和电机的温度,保证工作效率和电机的寿命。Since the electronic components and the motor 120 both generate high heat, in order to improve the heat dissipation capability, the air inlet also includes a handle air inlet 171 provided on the holding portion 130, and a third heat radiating duct is formed in the holding portion 130. The heat dissipation air duct is in communication with the second heat dissipation air path. When the fan is driven to rotate by the output shaft, the wind entering from the air inlet of the handle flows through the third heat dissipation air passage and enters the motor casing through the second air inlet. It can be seen that the third heat dissipation air duct is connected to the second heat dissipation air path. After entering the air from the first air inlet, first cool the holding part, then enter the head shell, cool the motor, and then discharge from the air outlet. Lowering the temperature of the holding part makes the holding operation more comfortable, and also reduces the temperature of the head shell and the motor, ensuring the working efficiency and the life of the motor.
参考图3,在靠近出风孔176的位置,握持部130的内壁、电机120的壳体外壁以及头壳110的内壁之间设有隔离筋板112,隔离筋板112将出风孔176与第一进风孔隔离开,以使自手柄进风口171进入的风通过第一进风孔进入电机120内部。隔离筋板112的作用是对来自握持部130的风起引导作用,能够阻挡来自握持部130的风直接经由出风孔176、从出风口177排出,而使来自握持部130的风更多地经由电机120的首端122,从第一进风孔进入电机120的壳体内部,再排出头壳110,增加来自握持部130的风的散热路径,发挥来自握持部130的风的更大的降温散热作用。Referring to FIG. 3, at a position close to the air outlet 176, an isolation rib 112 is provided between the inner wall of the holding portion 130, the outer wall of the housing of the motor 120, and the inner wall of the head case 110, and the isolation rib 112 will open the air outlet 176. It is isolated from the first air inlet so that the wind entering from the handle air inlet 171 can enter the motor 120 through the first air inlet. The function of the isolation rib 112 is to guide the wind from the holding portion 130, and to block the wind from the holding portion 130 from being directly discharged through the air outlet 176 and the air outlet 177, so that the wind from the holding portion 130 can be blocked. More through the first end 122 of the motor 120, enter the inside of the housing of the motor 120 through the first air inlet, and then discharge the head shell 110 to increase the heat radiation path of the wind from the holding portion 130 and exert the Greater cooling effect of wind.
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be arbitrarily combined. In order to make the description concise, all possible combinations of the technical features in the above embodiments have not been described. However, as long as there is no contradiction in the combination of these technical features, they should be It is considered to be the range described in this specification.
以上实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above embodiments only express several implementation manners of the present invention, and their descriptions are more specific and detailed, but they cannot be understood as a limitation on the scope of the invention patent. It should be noted that, for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the invention patent shall be subject to the appended claims.

Claims (21)

  1. 一种手持式电动工具,其特征在于,包括:A hand-held power tool, comprising:
    电机,具有电机壳体和输出轴,且所述电机壳体设有进风孔和出风孔;A motor having a motor casing and an output shaft, and the motor casing is provided with an air inlet hole and an air outlet hole;
    机壳,包括收容所述电机的头壳、以及与头壳呈角度设置的握持部,所述机壳上设置有进风口和出风口;The casing includes a head casing for housing the motor and a holding part disposed at an angle to the head casing, and the casing is provided with an air inlet and an air outlet;
    风扇,连接于所述输出轴;A fan connected to the output shaft;
    其中,所述电机壳体具有相对设置的首端和尾端,所述进风孔包括设于所述首端的第一进风孔和设于所述尾端的第二进风孔,所述出风孔设于所述首端和尾端之间,所述输出轴伸出于所述首端;当所述风扇由输出轴带动旋转时,所述电机壳体内形成有自所述第一进风孔进入所述电机壳体内部、从所述出风孔流出的第一散热风路,以及自所述第二进风孔进入所述电机壳体内部、从所述出风孔流出的第二散热风路。Wherein, the motor housing has a head end and a tail end opposite to each other, and the air inlet hole includes a first air inlet hole provided on the head end and a second air inlet hole provided on the tail end, and An air outlet hole is provided between the head end and the tail end, and the output shaft extends from the head end; when the fan is driven to rotate by the output shaft, a self-propelled fan is formed in the motor housing. An air inlet hole enters the inside of the motor housing, a first heat dissipation air path flowing out from the air outlet hole, and a second air inlet hole enters the inside of the motor housing, and exits from the air outlet. The second heat dissipation air path flowing out of the hole.
  2. 根据权利要求1所述的手持式电动工具,其特征在于,所述出风口设置于头壳上靠近所述出风孔的位置。The hand-held power tool according to claim 1, wherein the air outlet is provided on the head case near the air outlet.
  3. 根据权利要求1所述的手持式电动工具,其特征在于,所述进风口包括尾端进风口,所述尾端进风口设于所述头壳的靠近所述尾端的位置;所述机壳内形成有第一散热风道,所述第一散热风道与电机壳体内的第二散热风路连通;所述风扇由输出轴带动旋转时,所述第一散热风道自所述尾端进风口进风,流经第二散热风路,从所述出风口排风。The hand-held power tool according to claim 1, wherein the air inlet includes a tail air inlet, and the tail air inlet is provided near the tail end of the head shell; the casing A first heat dissipation air duct is formed therein, and the first heat dissipation air duct is communicated with a second heat dissipation air path in the motor casing; when the fan is driven to rotate by the output shaft, the first heat dissipation air duct is from the tail The air is introduced into the end air inlet, flows through the second heat dissipation air path, and exhausts air from the air outlet.
  4. 根据权利要求3所述的手持式电动工具,其特征在于,所述进风口包括首端进风口,所述首端进风口设于所述头壳的靠近所述首端的位置;所述机壳内形成有第二散热风道,所述第二散热风道与电机壳体内的第一散热风路连通;所述风扇由输出轴带动旋转时,所述第二散热风道自所述首端进风口进风,流经第二散热风路,从所述出风口排风。The hand-held power tool according to claim 3, wherein the air inlet includes a head-end air inlet, and the head-end air inlet is provided at a position of the head case near the head end; the casing A second heat dissipation air duct is formed therein, and the second heat dissipation air duct is communicated with the first heat dissipation air path in the motor housing; when the fan is driven to rotate by the output shaft, the second heat dissipation air duct is from the first The air is introduced into the end air inlet, flows through the second heat dissipation air path, and exhausts air from the air outlet.
  5. 根据权利要求4所述的手持式电动工具,其特征在于,所述进风口还包括设置于握持部的手柄进风口,所述机壳内形成有第三散热风道,第三散热风道与所述第一散热风路连通,所述风扇由输出轴带动旋转时,从所述手柄进风口进入的风流经所述第三散热风道之后由第一进风孔进入电机壳体。The hand-held power tool according to claim 4, wherein the air inlet further comprises a handle air inlet provided at a grip portion, and a third cooling air duct and a third cooling air duct are formed in the casing. In communication with the first heat dissipation air path, when the fan is driven to rotate by the output shaft, the wind entering from the handle air inlet passes through the third heat dissipation air duct and enters the motor housing through the first air inlet hole.
  6. 根据权利要求4所述的手持式电动工具,其特征在于,所述进风口包括设置于握持部的手柄进风口,所述机壳内形成有第三散热风道,第三散热风道与所述第二散热风路连通,所述风扇由输出轴带动旋转时,从所述手柄进风口进入的风流经所述第三散热风道之后由第二进风孔进入电机壳体。The hand-held power tool according to claim 4, wherein the air inlet includes a handle air inlet provided in a grip portion, and a third heat dissipation air duct is formed in the casing, and the third heat dissipation air duct and When the second heat dissipation air path is communicated, when the fan is driven to rotate by the output shaft, the wind entering from the air inlet of the handle flows through the third heat dissipation air duct and enters the motor casing through the second air inlet.
  7. 根据权利要求3所述的手持式电动工具,其特征在于,所述进风口包括设置于握持部的手柄进风口,所述机壳内形成有第三散热风道,第三散热风道与所述第一散热风路连通,所述风扇由输出轴带动旋转时,从所述手柄进风口进入的风流经所述第三散热风道之后由第一进风孔进入电机壳体。The hand-held power tool according to claim 3, wherein the air inlet includes a handle air inlet provided at a grip portion, and a third heat dissipation air duct is formed in the casing, and the third heat dissipation air duct and When the first cooling air path is communicated, when the fan is driven to rotate by the output shaft, the wind entering from the handle air inlet passes through the third cooling air duct and enters the motor housing through the first air inlet.
  8. 根据权利要求5至7其中之一所述的手持式电动工具,其特征在于,所述握持部内设有电子元件,至少包括电路板和开关组件;其中,所述电路板上设有散热片,所述开关组件与所述电路板电连接,从所述手柄进风口进入的风经过所述电子元件。The hand-held power tool according to any one of claims 5 to 7, wherein an electronic component is provided in the holding portion, at least including a circuit board and a switch assembly; wherein the circuit board is provided with heat dissipation. Sheet, the switch assembly is electrically connected to the circuit board, and the wind entering from the handle air inlet passes through the electronic component.
  9. 根据权利要求5至7其中之一所述的手持式电动工具,其特征在于,所述握持部包括两个哈夫式壳体,所述手柄进风口对称地设置于所述两个哈夫式壳体上。The hand-held power tool according to any one of claims 5 to 7, wherein the holding portion includes two Huff-type housings, and the handle air inlet is symmetrically disposed on the two Huffs. Style housing.
  10. 根据权利要求5或7所述的手持式电动工具,其特征在于,所述机壳的内壁设有隔离筋板,所述隔离筋板用于将所述出风孔与所述第一进风孔隔离开,以使自所述手柄进风口进入的风通过所述第一进风孔进入所述电机壳体内部。The hand-held power tool according to claim 5 or 7, wherein an inner wall of the casing is provided with an isolation rib plate, and the isolation rib plate is used to connect the air outlet hole with the first air inlet. The holes are isolated so that the wind entering from the air inlet of the handle enters the inside of the motor casing through the first air inlet.
  11. 根据权利要求6所述的手持式电动工具,其特征在于,所述机壳的内壁设有隔离筋板,所述隔离筋板用于将所述出风孔与所述第二进风孔隔离开,以使自所述手柄进风口进入的风通过所述第二进风孔进入所述电机壳体内部。The hand-held power tool according to claim 6, wherein an inner wall of the casing is provided with an isolation rib for isolating the air outlet hole from the second air inlet hole. Open so that the wind entering from the air inlet of the handle enters the inside of the motor casing through the second air inlet.
  12. 根据权利要求3所述的手持式电动工具,其特征在于,所述尾端进风口设置于头壳的侧壁和/或端壁。The hand-held power tool according to claim 3, wherein the tail air inlet is disposed on a side wall and / or an end wall of the head shell.
  13. 根据权利要求4所述的手持式电动工具,其特征在于,所述第一进风孔和/或所述首端进风口设有防护网。The hand-held power tool according to claim 4, wherein the first air inlet and / or the head air inlet is provided with a protective net.
  14. 根据权利要求1所述的手持式电动工具,其特征在于,所述风扇靠近出风孔设置。The hand-held power tool according to claim 1, wherein the fan is disposed near the air outlet.
  15. 根据权利要求1所述的手持式电动工具,其特征在于,还包括套设于所述输出轴的传动轴,所述传动轴用于配接工作头。The hand-held power tool according to claim 1, further comprising a transmission shaft sleeved on the output shaft, and the transmission shaft is used for mating with a working head.
  16. 根据权利要求15所述的手持式电动工具,其特征在于,沿所述传动轴的轴向,所述传动轴上间隔地设有两个轴承,以支撑所述传动轴。The hand-held power tool according to claim 15, characterized in that, along the axial direction of the transmission shaft, two bearings are provided on the transmission shaft at intervals to support the transmission shaft.
  17. 根据权利要求16所述的手持式电动工具,其特征在于,所述传动轴上套设有锁紧环,所述锁紧环设有卡槽,在所述传动轴的径向还设有可与所述卡槽配合的锁紧组件,以锁定所述传动轴的旋转运动。The hand-held power tool according to claim 16, wherein a lock ring is sleeved on the transmission shaft, a locking groove is provided on the lock ring, and a movable shaft is provided in a radial direction of the transmission shaft. The locking component cooperates with the clamping slot to lock the rotary motion of the transmission shaft.
  18. 根据权利要求17所述的手持式电动工具,其特征在于,所述锁紧组件包括锁轴按钮、与所述锁轴按钮连接的卡销、以及套设于所述卡销的弹性件;所述卡销能够克服所述弹性件阻力运动并与所述卡槽配合以锁定所述传动轴的旋转运动,所述弹性件被配置为提供使所述卡销复位的弹性力。The hand-held power tool according to claim 17, wherein the locking assembly comprises a lock shaft button, a bayonet connected to the lock shaft button, and an elastic member sleeved on the bayonet; The bayonet can overcome the resistance movement of the elastic member and cooperate with the bayonet to lock the rotational movement of the transmission shaft. The elastic member is configured to provide an elastic force for resetting the bayonet.
  19. 根据权利要求1所述的手持式电动工具,其特征在于,所述握持部远离所述头壳的一端设置有电池包安装部;所述手持式电动工具包括可移除地连接于所述电池包安装部的电池包,所述电池包设置成沿纵轴线延伸的长条形, 握持部具有纵向延伸的握持部轴线,所述电池包具有与所述电池包安装部配接的安装端以及与所述安装端相对的电池包底平面,所述握持部轴线与所述电池包底平面呈角度设置,所述纵轴线与输出轴轴线异面垂直。The hand-held power tool according to claim 1, wherein a battery pack mounting portion is provided at an end of the holding portion remote from the head shell; and the hand-held power tool includes a removably connected to the head A battery pack of a battery pack mounting portion, the battery pack is provided in an elongated shape extending along a longitudinal axis, the grip portion has a longitudinally extending grip portion axis, and the battery pack has a The mounting end and the bottom plane of the battery pack opposite to the mounting end, the axis of the grip portion is disposed at an angle to the bottom plane of the battery pack, and the longitudinal axis is perpendicular to the output shaft axis on a different plane.
  20. 根据权利要求19所述的手持式电动工具,其特征在于,所述握持部轴线与所述输出轴的轴线垂直。The hand-held power tool according to claim 19, wherein an axis of the grip portion is perpendicular to an axis of the output shaft.
  21. 一种手持式电动工具,其特征在于,包括:A hand-held power tool, comprising:
    机壳,包括头壳,以及所述头壳呈角度设置的握持部;A casing, including a head casing, and a holding portion disposed at an angle to the head casing;
    电机,设置在所述头壳内,具有电机壳体、输出轴和风扇,且所述电机壳体设有进风孔和出风孔;A motor provided in the head case, having a motor case, an output shaft, and a fan, and the motor case being provided with an air inlet hole and an air outlet hole;
    所述电机壳体具有相对设置的首端和尾端,所述输出轴伸出于所述首端,所述进风孔包括设于所述首端的第一进风孔和设于所述尾端的第二进风孔,所述风扇设于所述第一进风孔和第二进风孔之间,所述出风孔设置于电机壳体上靠近所述风扇的位置。The motor housing has a head end and a tail end opposite to each other, the output shaft protrudes from the head end, and the air inlet hole includes a first air inlet hole provided on the head end and the air inlet hole provided on the head end. A second air inlet hole at the rear end, the fan is disposed between the first air inlet hole and the second air inlet hole, and the air outlet hole is provided on the motor casing near the fan.
PCT/CN2019/109429 2018-09-30 2019-09-30 Hand-held power tool WO2020064005A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201811158952.0 2018-09-30
CN201811158952.0A CN110962079A (en) 2018-09-30 2018-09-30 Hand-held tool
CN201811161412.8A CN110962016B (en) 2018-09-30 2018-09-30 Angle grinder
CN201811161412.8 2018-09-30

Publications (1)

Publication Number Publication Date
WO2020064005A1 true WO2020064005A1 (en) 2020-04-02

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