WO2020056847A1 - Multi-stage membrane assembly integrated with semiconductor heat pump and use thereof in membrane distillation - Google Patents

Multi-stage membrane assembly integrated with semiconductor heat pump and use thereof in membrane distillation Download PDF

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Publication number
WO2020056847A1
WO2020056847A1 PCT/CN2018/112108 CN2018112108W WO2020056847A1 WO 2020056847 A1 WO2020056847 A1 WO 2020056847A1 CN 2018112108 W CN2018112108 W CN 2018112108W WO 2020056847 A1 WO2020056847 A1 WO 2020056847A1
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heat pump
membrane
permeate
membrane module
semiconductor heat
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PCT/CN2018/112108
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French (fr)
Chinese (zh)
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关国强
姚成龙
江燕斌
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华南理工大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/36Pervaporation; Membrane distillation; Liquid permeation
    • B01D61/364Membrane distillation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/36Pervaporation; Membrane distillation; Liquid permeation
    • B01D61/366Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/36Pervaporation; Membrane distillation; Liquid permeation
    • B01D61/368Accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2311/00Details relating to membrane separation process operations and control
    • B01D2311/10Temperature control
    • B01D2311/103Heating
    • B01D2311/1031Heat integration, heat recovery or reuse within an apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2311/00Details relating to membrane separation process operations and control
    • B01D2311/10Temperature control
    • B01D2311/106Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2313/00Details relating to membrane modules or apparatus
    • B01D2313/22Cooling or heating elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2313/00Details relating to membrane modules or apparatus
    • B01D2313/22Cooling or heating elements
    • B01D2313/221Heat exchangers

Definitions

  • the invention relates to a membrane distillation technology, in particular to a multi-stage membrane module integrated with a semiconductor heat pump and its application in membrane distillation.
  • the multi-stage membrane module uses a semiconductor refrigeration sheet as a heat pump and is integrated in each stage of the membrane module.
  • Multi-stage membrane separation unit belongs to the technical field of energy conservation and environmental protection.
  • MD Membrane distillation
  • MD can be generally divided into direct contact (MDD), air gap (MDG), gas sweeping (MDMD), and vacuum (SGMD) vacuum MD, VMD).
  • MDD direct contact
  • MDG air gap
  • MDMD gas sweeping
  • SGMD vacuum vacuum MD
  • VMD vacuum MD
  • a typical DCMD system requires both heating of the feed liquid and cooling of the permeate, so the system requires both a heat source and a cold trap to operate.
  • the heat source required for heating can generally use the waste heat resources in the process industry (such as low-temperature steam, hot water, etc.), and heat the feed liquid through an external heat exchange device and enter the hot side of the membrane module; and after the permeate is cooled by the cold trap, Enter the cold side of the membrane module. Due to the evaporation and heat transfer of the liquid material on the hot side of the membrane module and the heat loss, the temperature of the hot side of the membrane module will decrease along the flow direction of the material liquid, while the temperature of the cold side will increase along the direction of the permeate flow, thereby causing two sides of the membrane surface.
  • the temperature difference distribution is not uniform, and the average temperature difference on the membrane surface (that is, the effective driving force for membrane separation) is smaller than the inlet temperature difference between the cold and hot sides of the membrane module (that is, the driving force provided by the process system).
  • the separation efficiency of DCMD membrane modules is low; at the same time, polarization exists on both the cold and hot sides of the membrane module (that is, the boundary layer phenomenon), which makes the temperature of the fluid on the hot-side membrane surface lower than the mainstream, and the fluid on the cold-side surface of the membrane The temperature is higher than the mainstream. This unavoidable polarization will further reduce the separation efficiency of DCMD membrane modules.
  • a heat pump is a device that transfers heat energy from a low-temperature system to a heating object. By simultaneously achieving efficient energy conversion between cooling and heating, the overall energy efficiency of the MD system can be significantly improved.
  • Chinese invention patent application CN105709601A discloses a two-effect membrane distillation device and method using a heat pump.
  • the two-effect DCMD membrane module is integrated in a traditional heat pump cycle, and the permeate-side refrigeration and the material-liquid-side heating are realized simultaneously using the heat pump principle.
  • Similar membrane distillation methods using heat pumps include: a DCMD system (CN206652392U) that integrates a heat pump cycle and a heat storage process, a DCMD system (CN205461826U) that integrates a single membrane module into a heat pump cycle, a DCMD system that integrates solar heating and heat pump cooling ( CN105749752A) and a method for improving the thermal efficiency of a heat pump membrane distillation system by optimizing a hollow fiber membrane (CN106582292A) and the like.
  • the semiconductor refrigeration chip using thermoelectric refrigeration has the advantages of small size, low cost, and easy realization of system miniaturization.
  • the semiconductor refrigeration chip uses the Peltier effect, and the current is applied to the semiconductor element to move the heat from the low-temperature heat absorption to the high-temperature heat radiation surface.
  • Chinese utility model patent CN203155103U discloses a membrane module for realizing multi-stage AGMD using thermoelectric refrigeration and a method for purifying water using solar energy.
  • the purpose of the present invention is to provide a multi-stage membrane module of an integrated semiconductor heat pump capable of significantly improving membrane separation efficiency while reducing the cost of adopting the DCMD method and its application in membrane distillation, so as to realize evaporation and concentration processes such as seawater desalination, sewage treatment, and food concentration. Energy consumption and costs are significantly reduced.
  • the invention uses a semiconductor refrigeration chip to replace the traditional heat pump circulation system, reduces the system configuration complexity and cost of the heat and cold source utilization method, and improves the film through "in-situ heat transfer" and optimized flow channel design for heat transfer near the film surface.
  • the average temperature difference between the two sides and the mitigation of polarization can reduce the cost of the DCMD system and increase the efficiency of separation and heat transfer.
  • the "in-situ heat transfer" of the present invention is to reduce the space-time interval of energy transfer, so that the energy of the input system is more efficiently transferred to the hot side of the membrane surface required for separation, and the heat on the cold side of the membrane surface is absorbed faster. Hot surface removal system.
  • the semiconductor refrigerating sheet of the present invention utilizes the Peltier effect to transfer heat from the low-temperature heat absorption of the refrigerating sheet to the high-temperature exothermic surface through the action of current.
  • the present invention adopts a method of directly cooling the permeate and utilizes the characteristic of the liquid thermal conductivity significantly higher than that of the gas, which effectively improves the heat transfer efficiency.
  • a multi-stage membrane module integrated with a semiconductor heat pump is mainly composed of an environmental heat absorption unit, an environmental heat dissipation unit and a multi-stage membrane module.
  • Each stage membrane module includes a semiconductor heat pump module and an in-situ heat transfer membrane separation unit;
  • the in-situ heat transfer membrane separation unit includes a hydrophobic microporous membrane, a hot-side volume, a cold-side volume, a material liquid inlet channel, a material liquid outlet channel, a permeate liquid inlet channel, and a permeate liquid outlet channel.
  • a hot-side volume and a cold-side volume are provided on both sides; one end of the hot-side volume is provided with a material-liquid inlet channel, and the other end is provided with a volume-liquid outlet channel; There are permeate outlet channels;
  • the heat-absorbing surface of the semiconductor heat pump module is attached to the cold-side volume of the upper-stage membrane module, and the heat-dissipating surface of the semiconductor heat pump module is attached to the hot-side of the next-stage membrane module.
  • the distance from the heat dissipation surface of the semiconductor heat pump component to the hydrophobic microporous membrane is 1 to 5 mm on the hot side cavity; the distance from the heat absorption surface of the semiconductor heat pump component to the hydrophobic microporous membrane is 1 ⁇ 5mm;
  • the environmental heat absorption unit is close to the heat absorption surface of the semiconductor heat pump module on the hot side cavity of the first-stage membrane module, and the heat dissipation surface of the semiconductor heat pump module is connected to the heat side cavity of the first-stage membrane module;
  • the unit is closely attached to the heat radiation surface of the semiconductor heat pump component on the cold side cavity of the last stage membrane module, and the heat absorption surface of the semiconductor heat pump component is connected to the cold side cavity of the last stage membrane module.
  • a plurality of material liquid inlet channels and material liquid outlet channels are respectively provided at both ends of the hot side cavity, and any material liquid inlet channel does not share an axis with any material liquid outlet channel. line.
  • a plurality of permeate inlet channels and permeate outlet channels are respectively provided at both ends of the cold-side volume, and any of the permeate inlet channels and the axis of any of the permeate outlet channels are not aligned.
  • the environmental heat absorption unit adopts a natural convection air heat exchanger
  • the environmental heat dissipation unit adopts a forced convection air radiator
  • the natural convection air heat exchanger uses a natural flow fin-type refrigeration heat exchanger; and the forced convection air radiator uses an aluminum fin fan cooler.
  • the semiconductor heat pump assembly includes a mounting frame and a semiconductor cooling sheet, wherein the semiconductor cooling sheet is selected as TEC1-19006 with a size of 40x40x4mm, and is embedded in a heat-resistant epoxy resin mounting frame.
  • the hydrophobic microporous membrane is a surface-modified super-hydrophobic polyvinylidene fluoride planar membrane, and the average membrane thickness is 0.018 mm.
  • the application of the multi-stage membrane module with integrated semiconductor heat pump in a direct contact membrane distillation system The multi-stage membrane module with integrated semiconductor heat pump and accessories form a direct contact membrane distillation system.
  • the direct contact membrane distillation system is mainly composed of Material liquid storage tank, hot-side circulation pump, multi-stage membrane module with integrated semiconductor heat pump, permeate storage tank, and permeate circulation; material liquid storage tank is connected to the hot-side circulation pump through a pipeline, and the hot-side circulation pump is connected to The material-liquid inlet channels of the multiple hot-side cavities of the integrated multistage membrane module of the semiconductor heat pump are connected, and the material-liquid outlet channels of the multiple hot-side cavities of the integrated multistage membrane module of the semiconductor heat pump are connected to the material-liquid storage tank through pipes.
  • the permeate storage tank is connected to the permeate circulation pump through a pipeline, and the permeate circulation pump is connected to the permeate inlet channels of multiple cold-side cavities of a multi-stage membrane module integrated with a semiconductor heat pump through a pipeline;
  • the permeate outlet channels of the multiple cold-side receptacles of the multi-stage membrane module are connected to the permeate storage tank through pipes, respectively.
  • seawater, sewage or liquid food to be concentrated is added to the feed liquid storage tank; ultrapure water is added to the feed liquid storage tank to realize seawater desalination, sewage treatment or food concentration.
  • the liquid food to be concentrated is milk.
  • the material liquid to be concentrated in the material liquid storage tank is sent to the hot-side volume chambers of the multistage membrane module integrated with the semiconductor heat pump through the material liquid circulation pump for heating;
  • the permeate is sent to the cold side cavity in the multi-stage membrane module of the integrated semiconductor heat pump through the permeate circulation pump.
  • the permeate vapor is driven by the temperature difference between the two sides of the membrane. Driven by the vapor pressure difference between the two sides of the membrane, the membrane migrates from the hot side to the cold side through the membrane, thereby achieving the evaporation and concentration of the feed liquid and the condensation and enrichment of the permeate.
  • the heating and cooling processes of the feed liquid and permeate in the multi-stage membrane module of the present invention are described in detail as follows: the heat is absorbed by the first-stage semiconductor heat pump module from the ambient heat absorption unit and transferred to the first-stage in-situ heat transfer membrane separation unit; The side volume cavity transfers heat to heat the material liquid in the hot side volume cavity; the permeate in the cold side volume cavity is cooled by the next-stage semiconductor heat pump assembly, and the heat absorbed by it is transferred to the next-stage in-situ heat transfer membrane separation unit Heat-side cavity transfer; by analogy, the semiconductor heat pump components of each level absorb heat from the cold-side volume of the in-situ heat transfer membrane separation unit at the previous level and release heat to the heat-side volume of the in-situ heat transfer membrane separation unit at that level ; The heat of the cold side cavity of the last-stage in-situ heat transfer membrane separation unit transfers heat to the environmental heat-dissipating unit through the last-stage semiconductor heat pump assembly, thereby realizing heating
  • the present invention has the following advantages and effects:
  • the energy transfer required for the membrane separation of the conventional DCMD system is completed by a heater and a cooler outside the membrane module, and there is a large space-time interval between the supply and use of energy.
  • the present invention finds that in the hot-side cavity, the distance from the heat-radiating surface of the semiconductor heat pump component to the hydrophobic microporous membrane is 1 to 5 mm; in the cold-side cavity, the heat-absorbing surface of the semiconductor heat pump component is controlled to the hydrophobic microporous membrane.
  • the distance is 1 to 5 mm; the two adjacent membrane modules are spaced apart; the heat absorption surface of the upper membrane module and the heat radiation surface of the lower membrane module are spaced 1 to 5 mm; the distance between the heat transfer surface and the membrane surface should be less than
  • the width of the temperature boundary layer can achieve "in-situ heat transfer" and effectively improve the thermal efficiency of the DCMD process.
  • the energy supply position that is, the heat transfer surface
  • the energy use position that is, the film surface
  • the heat absorption surface of the semiconductor heat pump assembly of the present invention is in direct contact with the permeate, which avoids high heat transfer resistance caused by air gap heat transfer, and improves the effective temperature difference between the hot and cold sides of the film surface fluid.
  • the heat absorbing surface and the heat radiating surface of the semiconductor heat pump module of the present invention perform heat exchange through the heat radiating surface and the heat absorbing surface of the adjacent semiconductor heat pump module, respectively, which shortens the space distance for energy supply and use, and avoids the need for external installation.
  • the energy loss caused by the two fluid transport links from the heat exchange equipment to the membrane module and from the membrane module inlet to the membrane surface also slows down the effect of polarization.
  • the present invention uses economical semiconductor refrigeration chips to replace the traditional heat pump cycle, which can conveniently develop a multi-stage DCMD system at a lower cost.
  • membrane separation units at all levels have only two cold and hot sides with a thickness not exceeding 5mm, and there are no internal components such as metal fins in the cavity. Effectively reduce the size of the membrane module, and can completely use lightweight materials such as plastic to manufacture membrane units at all levels, achieving compactness and lightness of the DCMD system, and significantly reducing the configuration cost of the MD system.
  • the present invention effectively avoids the "dead zone” and “short circuit” phenomena without significantly increasing the flow energy consumption, and further improves the separation efficiency of the membrane module.
  • FIG. 1 is a schematic structural diagram of a multi-stage membrane module with an integrated semiconductor heat pump according to the present invention
  • FIG. 2 is a schematic structural diagram of a combination of an in-situ heat transfer membrane separation unit and a semiconductor heat pump assembly
  • FIG. 3 is a schematic structural diagram of a membrane distillation system established by applying a multi-stage membrane module of an integrated semiconductor heat pump of the present invention
  • FIG. 4 is a schematic structural diagram of a conventional two-stage parallel DCMD system and membrane separation units at each stage in Comparative Examples 1, 2 and 3;
  • FIG. 5 is a schematic structural diagram of a two-stage membrane module of an integrated semiconductor heat pump described in Examples 1, 2 and 3;
  • FIG. 6 is a schematic structural diagram of a membrane distillation system established by using an integrated semiconductor heat pump secondary membrane module in Examples 1, 2 and 3;
  • FIG. 7 is a curve of the concentration rate with time of Comparative Example 1 and Example 1;
  • FIG. 9 is a curve of the concentration rate with time of Comparative Example 3 and Example 3.
  • a multi-stage membrane module integrated with a semiconductor heat pump is composed of an environmental heat absorption unit 11, an environmental heat dissipation unit 12, and a multi-stage membrane module.
  • the multi-stage membrane module includes a plurality of in-situ heat transfer membrane separation units 14 separated by a semiconductor heat pump module 13.
  • the structure of each in-situ heat transfer membrane separation unit 14 is shown in FIG. 2.
  • the in situ heat transfer membrane separation unit 14 includes a hydrophobic microporous membrane 21, a hot-side volume 25, a cold-side volume 29, a material liquid inlet channel 22, a material liquid outlet channel 26, a permeate liquid inlet channel 23, and a permeate liquid outlet channel 27. .
  • a hot-side volume 25 and a cold-side volume 29 are respectively provided; the hot-side volume 25 is provided with a material liquid inlet channel 22 at one end and a material-liquid outlet channel 26 at the other end; the cold-side volume 29 One end is provided with a permeate inlet channel 23 and the other end is provided with a permeate outlet channel 27.
  • a semiconductor heat pump module 13 is arranged between two adjacent membrane modules, and the heat absorption surface of the semiconductor heat pump module 13 is closely attached to the first stage membrane module. On the cold side cavity 29, the heat dissipation surface of the semiconductor heat pump module 13 is closely adjacent to the heat side cavity 25 of the next-stage membrane module.
  • the distance from the heat dissipation surface 24 of the semiconductor heat pump module to the hydrophobic microporous membrane 21 is 1 to 5 mm; the distance from the heat-absorbing surface 28 of the semiconductor heat pump module to the hydrophobic microporous membrane 21 is 1 to 5 mm in the cold-side chamber 29; the environmental heat absorption unit 11 is close to the hot-side chamber of the first-stage membrane module
  • the heat absorption surface of the semiconductor heat pump module 13 and the heat radiation surface of the semiconductor heat pump module 13 are connected to the first-stage membrane module hot-side volume 25; the ambient heat-dissipating unit 12 is close to the semiconductor heat pump of the last-stage membrane module cold-side volume.
  • the heat radiation surface of the module 13 and the heat absorption surface of the semiconductor heat pump module 13 The cold-side volume 19 of the latter-stage membrane module is connected.
  • the present invention uses "in-situ heat transfer" to directly transfer heat near the membrane, that is, the heat dissipation surface 24 and heat absorption surface 28 of the semiconductor heat pump module 13 to the hydrophobic microporous membrane
  • the distances of 21 are 1 to 5 mm, respectively, so that the heated and cooled fluid directly contacts the heat dissipation surface and the heat absorption surface, and by reducing the space-time distance of energy transmission and conversion, the average temperature difference between the two sides of the hydrophobic microporous membrane 21 is increased. It also relieves the polarization effect, thereby improving heat transfer and separation efficiency.
  • the environmental heat absorption unit of the present invention may use a natural convection air heat exchanger, and the environmental heat dissipation unit may use a forced convection air radiator.
  • the natural convection air heat exchanger preferably adopts a natural flow fin-type refrigeration heat exchanger, and the fin size is 60x10x1.5mm.
  • the forced convection air radiator adopts aluminum fin fan cooler. The cooling fan comes with a standard 5V power management function, and the maximum cooling power is 360W.
  • Each of the semiconductor heat pump components 13 includes a mounting frame and a semiconductor refrigerating sheet.
  • the semiconductor refrigerating sheet uses a model number of TEC1-19006 with a size of 40x40x4mm and is embedded in a heat-resistant epoxy resin mounting frame.
  • the semiconductor heat pump module 13 uses a thermoelectric effect (Peltier effect) to transfer heat from a low-temperature heat absorption surface 28 to a high-temperature heat radiation surface 24.
  • multiple material liquid inlets are provided at both ends of the hot side cavity 25, respectively.
  • Channel 22 and material liquid outlet channel 26 the axis of any material liquid inlet channel 22 and any material liquid outlet channel 26 are not collinear; a plurality of permeate liquid inlet channels 23 are respectively provided at both ends of the cold-side volume cavity 29
  • the permeate outlet channel 27 the axis of any of the permeate inlet channel 23 and the axis of any of the permeate outlet channel 27 are not collinear.
  • the material liquid enters the hot-side volume cavity 25 through the material-liquid inlet channel 22, and is heated and heated by the semiconductor heat pump component 13; the permeate enters the cold-side volume through the permeate inlet channel 23.
  • the cavity 29 is cooled by the heat absorption of the semiconductor heat pump module 13.
  • a temperature difference is formed on both sides of the hydrophobic microporous membrane 21, that is, the water vapor pressure on the material liquid side is higher than that on the permeate side, and the water vapor in the membrane pores is moved from the material liquid side to the permeation side by the vapor pressure difference, thereby realizing the material
  • the liquid-side evaporation is concentrated and water is enriched on the permeate side.
  • a multi-stage membrane module integrated with a semiconductor heat pump is used to make the hot side chambers of the in-situ heat transfer membrane separation units of the multi-stage membrane module integrated with the semiconductor heat pump in parallel, and the parallel ends are respectively connected to the material and liquid storage.
  • the tank is connected to the hot-side circulation pump, and the material-liquid storage tank and the hot-side circulation pump are connected through pipelines; at the same time, the cold-side storage chambers of the in-situ heat transfer membrane separation units of the multi-stage membrane module integrated with the semiconductor heat pump are connected in parallel and in parallel.
  • the ends are respectively connected to the permeate storage tank and the permeate circulation pump, and the permeate storage tank and the permeate circulation pump are connected through pipelines; an economical, efficient and new DCMD system is formed.
  • the new DCMD system is mainly composed of a feed liquid storage tank 31, a hot-side circulation pump 32, a multi-stage membrane module 33 integrated with a semiconductor heat pump, a permeate storage tank 34, and a permeate circulation pump 35.
  • the side circulation pump 32 is connected, and the hot side circulation pump 32 is connected to the material and liquid inlet channels of the multiple heat side cavities of the multi-stage membrane module 33 integrated with the semiconductor heat pump through pipes.
  • the material-liquid outlet channel of the hot-side volume is connected to the material-liquid storage tank 31 through pipes; the permeate liquid storage tank 34 is connected to the permeate liquid circulation pump 35 through the pipes, and the permeate liquid circulation pump 35 is connected to the multi-stage membrane of the integrated semiconductor heat pump through the pipes.
  • the permeate inlet channels of multiple cold-side containers of module 33 are connected; the permeate outlet channels of multiple cold-side containers of multiple multi-stage membrane modules 33 with integrated semiconductor heat pumps are connected to the permeate storage tank 34 through pipes, respectively.
  • the feed liquid is heated by an external heater, and the permeate is cooled by an external cooler and flows into the membrane module.
  • the membrane module With the heat and mass transfer from the hot side to the cold side, the temperature of the material liquid in the hot side cavity decreases, while the temperature of the permeate in the cold side cavity increases, which reduces both sides of the DCMD membrane. Temperature difference.
  • the polarization effect near the membrane surface further reduces the effective temperature difference between the two sides of the DCMD membrane, so the separation efficiency of traditional DCMD is lower.
  • a traditional two-stage parallel DCMD system as shown in Fig. 4 is established.
  • the traditional DCMD system specifically includes a material-liquid storage tank 41 with a volume of 500 mL and a polypropylene material, a Cole-Parmer company's Masterflex L / S type material-liquid circulation pump 42, a 2kW electric heating system 43, and a DCMD Two-stage parallel membrane module 44, 500mL volume, permeate tank 45 made of polypropylene with overflow outlet, Masterflex L / S type permeate circulation pump 46 from Cole-Parmer Company, Polystat 12122 from Cole-Parmer Company, USA Type 58 low temperature circulating water bath 47, computer 48 for data acquisition and monitoring, and analytical balance 49 for permeate overflow measurement.
  • the conventional DCMD two-stage parallel membrane module 44 includes a first-stage traditional DCMD membrane separation unit 441 and a second-stage traditional DCMD membrane separation unit 442 arranged in parallel.
  • the two-stage traditional DCMD membrane separation unit has the same structure and is made of colorless and transparent plexiglass, which includes a hot-side volume 4411 and a cold-side volume 4412 each having a size of 40x40x5mm (this structure is mainly for the convenience of the present invention. It is more convenient.
  • the width of the hot side cavity 4411 and cold side cavity 4412 is not required by the traditional DCMD system. Generally, it is much larger than this width.
  • Porous membrane 4413 is a surface modified super-hydrophobic polyvinylidene fluoride planar membrane provided by Singapore Membrane Technology Center. Its effective size is 40x40mm and the average membrane thickness is 0.018mm. Both the cold and hot sides of the cavity are provided with fluid outlet channels 4414 and fluid. Entrance channel 4415.
  • the traditional two-stage DCMD system shown in Figure 4 was used to desalinate and desalinate the sodium chloride aqueous solution.
  • the sodium chloride aqueous solution was concentrated to saturation and purified water was obtained.
  • the specific operating methods and process parameters are as follows:
  • the 3% sodium chloride aqueous solution prepared in advance is placed in the material liquid storage tank 41, the material liquid is sent to the electric heating system 43 through the material liquid circulation pump 42, and then input into the hot-side accommodating chambers 4411 of the two-stage parallel membrane module 44;
  • the ultrapure water placed in the permeate storage tank 45 is sent to the low-temperature circulating water bath 47 through the permeate circulation pump 46, and is input to the cold-side accommodating chambers 4412 of the two-stage parallel membrane module 44 after being cooled by coil heat exchange.
  • the flow rate of the liquid and permeate circulation pumps to 120 mL / min, adjust the electric heater 43 and the low-temperature circulating water bath 47 so that the two-stage parallel DCMD membrane module 44 has a hot-side chamber temperature of 57-59 ° C.
  • the permeate inlet temperature of the cold-side volume is 20 to 21 ° C.
  • the inlet and outlet temperatures of the membrane module are collected and recorded by a computer 48. In the in-situ heat transfer membrane separation units at all levels, the temperature difference between the inlets of the hot-side and cold-side chambers is about 38 ° C.
  • the film of the feed liquid in the hot-side chambers evaporates and transfers heat and mass to the cold side, thereby increasing the permeate, and the produced permeate flows out through the overflow pipe of the permeate storage tank 45, and the amount of permeate produced per unit time is measured by the balance 49.
  • the saltwater concentration rate of the DCMD system is the amount of permeate produced per unit time, and its variation curve with time is shown in FIG. 7.
  • the results show that the membrane distillation system can concentrate the sodium chloride aqueous solution to achieve desalination and desalination of the brine.
  • the traditional DCMD system initially concentrated the brine at a rate of about 18 grams per hour. With the concentration of the salt solution continuously increasing, the continuous operation After 20 hours, the sodium chloride aqueous solution was nearly saturated, and the concentration ability was reduced to 13 grams per hour due to the increase in the concentration of the feed solution.
  • the total soluble salt TDS content of wastewater is about 100g / L, mainly Mg 2+ , Fe 3+ and SO 4 2- plasma.
  • the sample wastewater is placed in the feed liquid storage tank 41, and the feed liquid is sent to the electric heating system 43 through the feed liquid circulation pump 42 and then input into the hot-side accommodating chambers of the conventional two-stage parallel membrane module 44;
  • the ultrapure water is sent to the low-temperature circulating water bath 47 through the permeate circulation pump 46, and is input to the cold-side accommodating chambers of the two-stage parallel membrane module 44 after being cooled by coil heat exchange.
  • the flow rates of the material liquid and permeate circulation pumps to 100 mL / min, adjust the electric heater 43 and the low-temperature circulating water bath 47 so that the two-stage parallel traditional DCMD membrane module 44 has a hot-side chamber temperature of 54 ⁇ 55 °C, and the permeate inlet temperature of the cold-side volume is 20 ⁇ 21 °C.
  • the inlet and outlet temperatures of the membrane module are collected and recorded by a computer 48.
  • the temperature difference between the inlets of the hot-side and cold-side chambers is about 34 ° C.
  • the feed liquid evaporates on the membrane surface of the hot-side chamber and moves towards the membrane surface.
  • the cold-side heat and mass transfer increases the permeate, and the produced permeate flows out through the overflow pipe of the permeate storage tank 45, and the amount of permeate produced per unit time is measured by the balance 49.
  • the wastewater treatment volume of the DCMD system is the permeate generation amount per unit time, and its variation curve with time is shown in FIG. 8.
  • a conventional DCMD system with a membrane area of 32 cm 2 was used for 2 hours of continuous operation, and the wastewater treatment capacity was about 14 to 15 grams per hour.
  • the milk was concentrated to increase the protein content of the milk from 5% to 10%.
  • the sample milk is placed in the feed liquid storage tank 41, and the feed liquid is sent to the electric heating system 43 through the feed liquid circulation pump 42 and then input into the hot-side accommodating chambers of the conventional two-stage parallel membrane module 44;
  • the ultrapure water is sent to the low-temperature circulating water bath 47 through the permeate circulation pump 46, and is input to the cold-side accommodating chambers of the two-stage parallel membrane module 44 after being cooled by coil heat exchange.
  • Set the flow rate of the material liquid and permeate circulation pumps to 100 mL / min, adjust the electric heater 43 and the low temperature circulating water bath 47 to make the two-stage parallel DCMD membrane module 44 feed temperature of the hot-side volume of each stage is 55-56.
  • the permeate inlet temperature of the cold-side volume is 20 ⁇ 21 °C.
  • the inlet and outlet temperatures of the membrane module are collected and recorded by a computer 48.
  • the temperature difference between the inlets of the hot-side and cold-side chambers is about 35 ° C.
  • the feed liquid evaporates on the membrane surface of the hot-side chamber and moves towards the membrane surface.
  • the cold-side heat and mass transfer increases the permeate, and the produced permeate flows out through the overflow pipe of the permeate storage tank 45, and the amount of permeate produced per unit time is measured by the balance 49.
  • the milk concentration rate of the DCMD system is the amount of permeate produced per unit time, and its change curve with time is shown in FIG. 9.
  • the milk concentration rate was about 13 to 14 grams per hour through continuous operation for 6 hours.
  • the two-stage membrane module with integrated semiconductor heat pump shown in FIG. 5 is established according to the structure of FIGS. 1-3.
  • the two-stage membrane module 50 with integrated semiconductor heat pump includes: an environmental heat absorption unit 51, a first-stage semiconductor heat pump module 52, and a first The first-stage in-situ heat transfer membrane separation unit 53, the second-stage semiconductor heat pump assembly 54, the second-stage in-situ heat transfer film separation unit 55, the third-stage semiconductor heat-pump assembly 56, and the ambient heat dissipation unit 57.
  • the environmental heat absorbing unit 51 uses an aluminum natural flow fin refrigeration heat exchanger, and the fin size is 60x10x1.5mm.
  • the first-stage semiconductor heat pump assembly 52, the second-stage semiconductor heat pump assembly 54 and the third-stage semiconductor heat pump assembly 56 have the same structure, and all include a mounting frame and a semiconductor refrigeration sheet.
  • the semiconductor refrigeration sheet is selected as TEC1-19006 and has a size of TEC1-19006. 40x40x4mm, mounted on heat-resistant epoxy mounting frame.
  • the first-stage in-situ heat-transfer membrane separation unit 53 and the second-stage in-situ heat-transfer membrane separation unit 54 have the same structure and are made of plexiglass.
  • the dimensions of the hot-side and cold-side chambers are both 40x40x5mm.
  • the effective volume is 8 mL (for ease of comparison, the dimensions of the membrane modules of each stage in Example 1 are the same as those described in Comparative Example 1).
  • the diameter of the hot side cavity is uniformly distributed on the side of the feed.
  • 10 diameter environmental cooling units 57 adopts aluminum fin fan cooler, and the cooling fan comes with a standard 5V power management function, the maximum cooling power is 360W. It is a 1.8mm feed channel. Nine discharge channels with a diameter of 1.8mm are evenly distributed on the discharge side, and none of the inlet channels coincide with the axis of the outlet channel. The feed side of the cold-side cavity is evenly distributed.
  • 1.8mm diameter feeding channels 10 discharge channels with a diameter of 1.8mm are evenly distributed on the discharge side, and none of the inlet channels coincide with the axis of the outlet channel; for better monitoring of the membrane separation status,
  • PT100 thermal resistance temperature sensors connected to the computer acquisition system in the hot-side and cold-side chambers of the in-situ heat transfer membrane separation units at all levels;
  • the hydrophobic microporous membrane uses surface-modified super-hydrophobic polyisotropic provided by Thermo Fluoroethylene flat film (product number 88518), effective size after cutting is 40x40mm, average film thickness is 0.018mm.
  • the DCMD system shown in FIG. 6 was developed for desalination of sodium chloride brine according to the process shown in FIG. 3, and the purpose of the process was the same as that of Comparative Example 1, that is, the concentrated salt solution was saturated to obtain purified water.
  • the DCMD system specifically includes a material-liquid storage tank 61 with a volume of 500 mL and a material of polypropylene, a set of Masterflex L / S type material-liquid circulation pumps 62 from the Cole-Parmer Company in the United States, and a set of FIG.
  • a two-stage membrane module 63 with integrated semiconductor heat pump shown (the specific structure is shown in Figure 5), a permeate storage tank 64 with a volume of 500 mL, made of polypropylene with an overflow outlet, and a set of Masterflex from Cole-Parmer L / S type permeate circulation pump 65;
  • it also includes three DC adjustable power supplies 66 with a rated power of 300W, a computer 67 for data acquisition and monitoring, and an analytical balance for permeate overflow measurement.
  • An analytical balance 68 for permeate overflow measurement is connected to the permeate storage tank 64.
  • Pre-prepared 3% sodium chloride aqueous solution and ultrapure water are placed in the material liquid storage tank 61 and the permeate liquid storage tank 64, respectively.
  • the material liquid and ultrapure water are passed through the hot-side circulation pump 62 and the cold-side circulation pump 65, respectively.
  • the hot- and cold-side receptacles in the two-stage membrane module 63 are input. Set the output voltage of the DC power supply driven by the semiconductor heat pump components at all levels to be constant 24V, adjust the flow of the hot-side circulation pump 62 and the cold-side circulation pump 65, so that the temperature of the material liquid in the hot-side volume is stabilized at 57 ° C, and the cold-side volume
  • the temperature of the ultrapure water in the cavity was about 20 ° C.
  • the temperature of the cold and hot-side containers of the in-situ heat transfer membrane separation units at each level is collected and recorded by the computer 67 (the computer temperature acquisition module is connected to the thermal resistance of the two-stage membrane module at each level), and the average temperature of the hot-side storage cavity is maintained to be lower than that of the cold-side.
  • the cavity is 37 ° C high.
  • the feed liquid evaporates on the membrane surface of the hot side cavity and transfers heat and mass to the cold side, thereby increasing the permeate, and the produced permeate passes through the permeate storage
  • the overflow pipe of the tank 64 flows out, and the amount of permeate generation per unit time is measured by the balance 68.
  • the saltwater concentration rate of the DCMD system is the amount of permeate produced per unit time, and its variation curve with time is shown in FIG. 7.
  • the results show that the two-stage membrane distillation system with integrated semiconductor heat pump can concentrate the sodium chloride aqueous solution to achieve desalination of brine.
  • a membrane system with a membrane area of 32 cm 2 was used to initially concentrate the brine at a rate of approximately At 25 grams per hour, the salt concentration of the feed liquid is continuously increasing with concentration. After 20 hours of continuous operation, the sodium chloride aqueous solution is nearly saturated, and the concentration ability is reduced to 18 grams of water per hour due to the increase in the concentration of the feed liquid.
  • Example 1 demonstrates that the multi-stage membrane distillation system with integrated semiconductor heat pump can run stably for a long time, and at the same time realize the concentration of sodium chloride aqueous solution and the production of pure water, thereby indicating that the method of the present invention can be expected to be applied to mineral salt recovery and seawater Desalination and other fields.
  • the present invention Compared with the conventional membrane distillation system described in Comparative Example 1, the present invention has higher membrane separation efficiency. For the same membrane material and membrane area, under the same operating conditions as shown in FIG. 7, the concentration capacity of the sodium chloride solution of Example 1 is increased by more than 1/3 than that of Comparative Example 1. This is because the two-stage membrane module with integrated semiconductor heat pump described in Example 1 (as shown in FIG. 5) applied the "in-situ heat transfer" method and optimized the flow channel design scheme, thereby effectively improving the heat and mass transfer efficiency. .
  • the multi-stage membrane module of the present invention (as shown in Figure 1, Figure 2 and Figure 5) (Shown in Figure 3) and the membrane distillation system (shown in Figures 3 and 6) built thereby not only avoids the use of compressors, cold and heat exchangers and other components necessary in traditional heat pump methods, but also avoids the use of complex membrane groups
  • the components effectively reduce the module size, thereby significantly reducing the complexity and cost of the system configuration, which is convenient for the system to be enlarged and applied to the actual industrial field.
  • Example 2 The same DCMD system as in Example 1 was used to treat the same salt-containing wastewater from a steel plant as described in Comparative Example 2.
  • Example 2 Using a similar operation method as in Example 1, the salt-containing wastewater and the ultrapure water were respectively placed in the material liquid storage tank 61 and the permeate liquid storage tank 64, and the material liquid (salt-containing wastewater) and the ultrapure water were passed through the hot-side circulation pump, respectively.
  • 62 and the cold-side circulation pump 65 are input to the hot-side and cold-side accommodating chambers in the two-stage membrane module 63, respectively.
  • the temperature of the feed liquid and the permeate is the same, that is, the temperature of the hot side cavity is 54 to 55 ° C, and the temperature of the cold side cavity is 20 to 21 ° C.
  • the temperature of the cold and hot-side containers of the in-situ heat transfer membrane separation units at each level is collected and recorded by the computer 67 (the computer temperature acquisition module is connected to the thermal resistance of the two-stage membrane module at each stage), and the average temperature of the hot-side volume is maintained to be lower than that of the cold-side
  • the cavity is 34 ° C high.
  • the feed liquid evaporates on the membrane surface of the hot side cavity and transfers heat and mass to the cold side, thereby increasing the permeate, and the produced permeate passes through the permeate storage
  • the overflow pipe of the tank 64 flows out, and the amount of permeate generation per unit time is measured by the balance 68.
  • the wastewater treatment volume of the DCMD system is the permeate generation amount per unit time, and its variation curve with time is shown in FIG. 8.
  • the results show that the two-stage membrane distillation system with integrated heat pump can stably process salt-containing wastewater.
  • a membrane system with a membrane area of 32 cm 2 was continuously operated for 2 hours and the wastewater treatment capacity was stabilized at 19-20 grams. This indicates that the method of the present invention can be expected to be applied to the fields of saline wastewater treatment and the like.
  • the present invention Compared with the conventional membrane distillation system described in Comparative Example 2, the present invention has higher membrane separation efficiency. As shown in FIG. 8, the membrane module described in Example 2 and Comparative Example 2 have the same membrane area, and the processing capacity of the salt-containing wastewater has increased by more than 40% under the same feed temperature. This is due to Example 1
  • the two-stage membrane module of the integrated heat pump (as shown in FIG. 5) applies the “in-situ heat transfer” method and optimizes the flow channel design scheme, thereby effectively improving the heat and mass transfer efficiency of the process.
  • the method of the invention has the advantages of economy and easy configuration, and it is expected to be applied to practical industrial fields through multi-stage amplification.
  • the milk sample and ultrapure water were placed in the feed liquid storage tank 61 and the permeate liquid storage tank 64, respectively.
  • the feed liquid (milk) and ultrapure water were passed through the hot-side circulation pump 62 and cold respectively.
  • the side circulation pump 65 is input into a hot-side and a cold-side volume in the two-stage membrane module 63, respectively.
  • the temperature of the cold and hot-side containers of the in-situ heat transfer membrane separation units at each level is collected and recorded by a computer 67 (the computer temperature acquisition module is connected to the thermal resistance of the two-stage membrane module at each level), and the average temperature of the hot-side cavity is maintained to be lower than that of the cold-side
  • the cavity is 35 ° C high.
  • the feed liquid evaporates on the membrane surface of the hot side cavity and transfers heat and mass to the cold side, thereby increasing the permeate, and the produced permeate passes through the permeate storage
  • the overflow pipe of the tank 64 flows out, and the amount of permeate generation per unit time is measured by the balance 68.
  • the milk concentration of the DCMD system is the amount of permeate produced per unit time, and its change curve with time is shown in FIG. 9.
  • the results show that the two-stage membrane distillation system with integrated heat pump can stably concentrate milk.
  • a membrane system with a membrane area of 32 cm 2 was continuously operated for 7 hours and the milk concentration was stabilized at 20 to 22 g / hour. This shows that the method of the present invention is expected to be applied to the field of food concentration such as milk juice.
  • the present invention Compared with the conventional membrane distillation system described in Comparative Example 3, the present invention has higher membrane separation efficiency. As shown in FIG. 9, the membrane modules described in Example 3 and Comparative Example 3 have the same membrane area, and the processing capacity of milk increases by nearly 50% under the same feed temperature condition. This is due to the integration described in Example 1.
  • the two-stage membrane module of the heat pump (as shown in Figure 5) applied the "in-situ heat transfer" method and optimized the flow channel design scheme, thereby effectively improving the heat and mass transfer efficiency of the process.
  • the invention also has the advantages of economy and easy configuration, and is expected to be applied to the actual industrial production field through multi-stage amplification.

Abstract

A multi-stage membrane assembly integrated with a semiconductor heat pump and use thereof in membrane distillation. The multi-stage membrane assembly integrated with the semiconductor heat pump mainly consists of an environment heat absorption unit (11), an environment heat dissipation unit (12) and a multi-stage membrane assembly; an in-situ heat transfer membrane separation unit (14) comprises a hydrophobic microporous membrane (21), a heating-side cavity (25), a cooling-side cavity (29) and a fluid inlet and outlet channel; the heating-side cavity (25) and the cooling-side cavity (29) are provided at two sides of the hydrophobic microporous membrane (21), respectively; a semiconductor heat pump assembly (13) is provided between two adjacent stages of membrane assemblies, a heat absorption surface of the semiconductor heat pump assembly (13) being attached to the cooling-side cavity (29) of the upper stage of membrane assembly, and a heat dissipation surface of the semiconductor heat pump assembly (13) being attached to the heating-side cavity (25) of the lower stage of membrane assembly; and the distance between the heat dissipation surface or the heat absorption surface of the semiconductor heat pump assembly (13) and the hydrophobic microporous membrane (21) is 1-5 mm. The heat required for separation is directly transferred to a region adjacent to the membrane, improving the membrane separation efficiency, reducing the energy consumption and cost of using the membrane distillation method for the evaporation and concentration process such as seawater desalination, sewage treatment and food concentration.

Description

一种集成半导体热泵的多级膜组件及其在膜蒸馏中的应用Multi-stage membrane module with integrated semiconductor heat pump and application in membrane distillation 技术领域Technical field
本发明涉及一种膜蒸馏技术,特别是涉及一种集成半导体热泵的多级膜组件及在膜蒸馏中的应用,多级膜组件是以半导体制冷片作为热泵,并集成于各级膜组件的多级膜分离单元;属节能环保技术领域。The invention relates to a membrane distillation technology, in particular to a multi-stage membrane module integrated with a semiconductor heat pump and its application in membrane distillation. The multi-stage membrane module uses a semiconductor refrigeration sheet as a heat pump and is integrated in each stage of the membrane module. Multi-stage membrane separation unit; belongs to the technical field of energy conservation and environmental protection.
背景技术Background technique
膜蒸馏(membrane distillation,MD)是以微孔疏水膜两侧蒸汽压差驱动蒸汽渗透的节能膜分离技术,广泛应用于海水淡化、污水处理和食品浓缩等领域。区别于传统热法蒸发浓缩方法(如多效蒸发、多级闪蒸等)和其他膜分离技术(如反渗透、纳滤、电渗析等),MD能在较温和的操作条件下(绝对压力为101kPa、温度低于80℃)在获得纯净的渗透液(纯水)同时将料液浓缩至饱和状态,在矿物盐回收、高盐度工业废水处理、果汁和奶制品浓缩等领域展现出巨大的应用前景,受到产业界的广泛关注,目前与MD技术相关的公开专利已超1300件。Membrane distillation (MD) is an energy-saving membrane separation technology that uses steam pressure difference on both sides of a microporous hydrophobic membrane to drive steam penetration. It is widely used in the fields of seawater desalination, sewage treatment, and food concentration. Different from traditional thermal evaporation and concentration methods (such as multi-effect evaporation, multi-stage flash evaporation, etc.) and other membrane separation technologies (such as reverse osmosis, nanofiltration, electrodialysis, etc.), MD can be used under milder operating conditions (absolute pressure) (At 101 kPa, temperature below 80 ° C) while obtaining pure permeate (pure water) and concentrating the feed liquid to a saturated state, it has shown great potential in the fields of mineral salt recovery, high salinity industrial wastewater treatment, fruit juice and dairy product concentration, etc. Its application prospects have received extensive attention from the industry. At present, there are more than 1,300 public patents related to MD technology.
根据渗透侧的捕集方式,MD一般可分为直接接触式(direct contact MD,DCMD)、气隙式(air gap MD,AGMD)、气体吹扫式(sweeping gas MD,SGMD)和真空式(vacuum MD,VMD)。相对于其他MD方法,DCMD因过程配置最为简单而成为最广泛研究的MD过程。According to the capture method on the permeate side, MD can be generally divided into direct contact (MDD), air gap (MDG), gas sweeping (MDMD), and vacuum (SGMD) vacuum MD, VMD). Compared with other MD methods, DCMD is the most widely studied MD process because of the simplest process configuration.
典型的DCMD系统既需要加热料液又需要冷却渗透液,故系统运行同时需要热源和冷阱驱动。加热所需的热源一般可利用过程工业中的余热资源(如低温蒸汽、热水等),通过外置的热交换设备加热料液后进入膜组件的热侧;而渗透液经冷阱降温后进入膜组件的冷侧。由于料液在膜组件热侧蒸发传热以及散热损失,膜组件的热侧温度将沿料液流动方向降低,而冷侧温度将沿渗透液流动方向升高,由此造成了膜表面两侧的温差分布不均匀,膜面平均温差(即膜分离的有效推动力)小于膜组件冷热两侧物流的进口温差(即过程系统提供的推动力)。由此,DCMD膜组件的分离效能较低;同时,在膜组件冷热两侧都存在极化作用(即边界层现象),使热侧膜表面流体温度低于主流,而膜冷侧表面流体温度高于主流。这种无可避免的极化作用将进一步降低了DCMD膜组件的分离效能。为提高DCMD分离效能,当前主要采用逆流操作、提高膜组件两侧流体流率和强化流道中流体扰动等方法提高膜面平均温差和缓解极化作用。然而这些方法虽提高了膜分离效能但却都大幅增加了流体输送的动力消耗,难以显著提升DCMD系统的综合能效。另外,过程工业中常用的冷阱一般通过制冷循环实现,其中包括压缩、节流(或膨胀)和热交换 等过程,设备成本较高。A typical DCMD system requires both heating of the feed liquid and cooling of the permeate, so the system requires both a heat source and a cold trap to operate. The heat source required for heating can generally use the waste heat resources in the process industry (such as low-temperature steam, hot water, etc.), and heat the feed liquid through an external heat exchange device and enter the hot side of the membrane module; and after the permeate is cooled by the cold trap, Enter the cold side of the membrane module. Due to the evaporation and heat transfer of the liquid material on the hot side of the membrane module and the heat loss, the temperature of the hot side of the membrane module will decrease along the flow direction of the material liquid, while the temperature of the cold side will increase along the direction of the permeate flow, thereby causing two sides of the membrane surface. The temperature difference distribution is not uniform, and the average temperature difference on the membrane surface (that is, the effective driving force for membrane separation) is smaller than the inlet temperature difference between the cold and hot sides of the membrane module (that is, the driving force provided by the process system). As a result, the separation efficiency of DCMD membrane modules is low; at the same time, polarization exists on both the cold and hot sides of the membrane module (that is, the boundary layer phenomenon), which makes the temperature of the fluid on the hot-side membrane surface lower than the mainstream, and the fluid on the cold-side surface of the membrane The temperature is higher than the mainstream. This unavoidable polarization will further reduce the separation efficiency of DCMD membrane modules. In order to improve the separation efficiency of DCMD, methods such as countercurrent operation, increasing the fluid flow rate on both sides of the membrane module, and enhancing fluid disturbance in the flow channel are currently used to increase the average temperature difference of the membrane surface and alleviate the polarization effect. However, although these methods improve the membrane separation efficiency, they all significantly increase the power consumption of fluid transportation, and it is difficult to significantly improve the overall energy efficiency of the DCMD system. In addition, cold traps commonly used in the process industry are generally implemented through refrigeration cycles, which include processes such as compression, throttling (or expansion), and heat exchange, and the equipment cost is relatively high.
由于DCMD系统同时需要热源和冷阱驱动,近年出现了采用热泵的MD集成系统。热泵是将热能从低温物系向加热对象输送的装置,通过同时实现制冷与加热的高效能量转换,可显著提升MD系统的综合能效。Since the DCMD system requires both a heat source and a cold trap drive, an MD integrated system using a heat pump has appeared in recent years. A heat pump is a device that transfers heat energy from a low-temperature system to a heating object. By simultaneously achieving efficient energy conversion between cooling and heating, the overall energy efficiency of the MD system can be significantly improved.
中国发明专利申请CN105709601A公开了一种采用热泵的两效膜蒸馏装置及方法,将两效DCMD膜组件集成于传统的热泵循环,利用热泵原理同时实现渗透侧制冷和料液侧加热。类似利用热泵的膜蒸馏方法还包括:将热泵循环与蓄热过程集成的DCMD系统(CN206652392U)、将单个膜组件集成于热泵循环的DCMD系统(CN205461826U)、集成太阳能加热和热泵冷却的DCMD系统(CN105749752A)和通过优化中空纤维膜提高热泵膜蒸馏系统热效率的方法(CN106582292A)等。相对于采用传统热泵循环(包括压缩机、节流阀等设备),采用热电制冷的半导体制冷片具有体积小、成本低,易于实现系统的小型化的优点。半导体制冷片利用Peltier效应,通过电流作用半导体元件使热量从低温的吸热面向高温的放热面移动。中国实用新型专利CN203155103U公开了一种采用热电制冷实现多级AGMD的膜组件及其利用太阳能净化水的方法。由于AGMD中渗透侧与冷面间存在空气间隙,渗透蒸汽到冷凝面的传递阻力较大,故AGMD的产水效能通常低于DCMD、SGMD和VMD[Guan G,Yang X,Wang R,et al.Journal of Membrane Distillation,2014,464:127-139];另外,该方法每级膜单元需要3个容腔(冷、热工质容腔和气隙),其中冷工质容腔中含大面积的金属散热翅片,这不仅难以进一步缩小膜组件尺寸,也增加了材料成本;同时该专利技术需要额外的太阳能集热系统提供系统运行所需热量,这也将增加方法实施成本。Chinese invention patent application CN105709601A discloses a two-effect membrane distillation device and method using a heat pump. The two-effect DCMD membrane module is integrated in a traditional heat pump cycle, and the permeate-side refrigeration and the material-liquid-side heating are realized simultaneously using the heat pump principle. Similar membrane distillation methods using heat pumps include: a DCMD system (CN206652392U) that integrates a heat pump cycle and a heat storage process, a DCMD system (CN205461826U) that integrates a single membrane module into a heat pump cycle, a DCMD system that integrates solar heating and heat pump cooling ( CN105749752A) and a method for improving the thermal efficiency of a heat pump membrane distillation system by optimizing a hollow fiber membrane (CN106582292A) and the like. Compared with the traditional heat pump cycle (including compressors, throttles and other equipment), the semiconductor refrigeration chip using thermoelectric refrigeration has the advantages of small size, low cost, and easy realization of system miniaturization. The semiconductor refrigeration chip uses the Peltier effect, and the current is applied to the semiconductor element to move the heat from the low-temperature heat absorption to the high-temperature heat radiation surface. Chinese utility model patent CN203155103U discloses a membrane module for realizing multi-stage AGMD using thermoelectric refrigeration and a method for purifying water using solar energy. Because of the air gap between the permeate side and the cold surface in AGMD, the transmission resistance of permeate steam to the condensing surface is large, so the water production efficiency of AGMD is usually lower than DCMD, SGMD, and VMD [Guan Yang, Yang X, Wang R, et al .Journal of Membrane Distillation, 2014,464: 127-139]; In addition, this method requires 3 chambers (cold, hot working fluid and air gap) for each stage of the membrane unit, in which the cold working fluid contains a large area. Metal cooling fins, which not only makes it difficult to further reduce the size of the membrane module, but also increases the material cost; at the same time, the patented technology requires an additional solar heat collection system to provide the heat required for system operation, which will also increase the method implementation cost.
总之,为促进膜蒸馏技术在海水淡化、污水处理和食品浓缩等领域的应用,当前急需解决如下问题:1)降低类似热泵集成膜蒸馏系统这类高效热、冷源利用方法的系统配置复杂性和成本;2)优化膜组件设计缓解极化作用和流场不均匀,提高膜组件中的能量利用效能、强化热质传递。In short, in order to promote the application of membrane distillation technology in the fields of seawater desalination, sewage treatment and food concentration, it is urgent to solve the following problems: 1) Reduce the system configuration complexity of efficient heat and cold source utilization methods such as heat pump integrated membrane distillation systems And cost; 2) Optimize the design of the membrane module to alleviate the polarization effect and uneven flow field, improve the energy utilization efficiency in the membrane module, and strengthen the heat and mass transfer.
发明内容Summary of the Invention
本发明目的在于提供一种能显著提高膜分离效能同时降低采用DCMD方法成本的集成半导体热泵的多级膜组件及其在膜蒸馏中的应用,实现海水淡化、污水处理和食品浓缩等蒸发浓缩过程的能耗和成本显著降低。The purpose of the present invention is to provide a multi-stage membrane module of an integrated semiconductor heat pump capable of significantly improving membrane separation efficiency while reducing the cost of adopting the DCMD method and its application in membrane distillation, so as to realize evaporation and concentration processes such as seawater desalination, sewage treatment, and food concentration. Energy consumption and costs are significantly reduced.
本发明采用半导体制冷片代替传统热泵循环系统,降低热、冷源利用方法的系统配置复杂性和成本;并通过在膜面邻近处传热的“原位传热”和优化流道设计提高膜两侧的平均温差和缓解极化作用,在降低DCMD系统成本同时提高分离传热效率。本发明的“原位传热”是通过减少能量传递的时空间隔,使输入系统的能量更有效地传递到分离所需的膜面热侧,而膜面冷侧的热 量也更快地通过吸热面移出系统。The invention uses a semiconductor refrigeration chip to replace the traditional heat pump circulation system, reduces the system configuration complexity and cost of the heat and cold source utilization method, and improves the film through "in-situ heat transfer" and optimized flow channel design for heat transfer near the film surface. The average temperature difference between the two sides and the mitigation of polarization can reduce the cost of the DCMD system and increase the efficiency of separation and heat transfer. The "in-situ heat transfer" of the present invention is to reduce the space-time interval of energy transfer, so that the energy of the input system is more efficiently transferred to the hot side of the membrane surface required for separation, and the heat on the cold side of the membrane surface is absorbed faster. Hot surface removal system.
本发明半导体制冷片利用Peltier效应,通过电流作用使热量从制冷片的低温吸热面向高温放热面传递。相对于已有利用半导体制冷片通过金属间壁从渗透侧气隙吸热的技术方案,本发明采用直接冷却渗透液的方式,利用液体导热系数显著高于气体的特性,有效提高了传热效能。The semiconductor refrigerating sheet of the present invention utilizes the Peltier effect to transfer heat from the low-temperature heat absorption of the refrigerating sheet to the high-temperature exothermic surface through the action of current. Compared with the existing technical solution that uses semiconductor refrigeration fins to absorb heat from the air gap on the permeate side through the metal partition wall, the present invention adopts a method of directly cooling the permeate and utilizes the characteristic of the liquid thermal conductivity significantly higher than that of the gas, which effectively improves the heat transfer efficiency.
本发明目的是通过下述技术方案实现:The purpose of the present invention is achieved through the following technical solutions:
一种集成半导体热泵的多级膜组件,主要由环境吸热单元、环境散热单元和多级膜组件组成,每级膜组件包括半导体热泵组件和原位传热膜分离单元;A multi-stage membrane module integrated with a semiconductor heat pump is mainly composed of an environmental heat absorption unit, an environmental heat dissipation unit and a multi-stage membrane module. Each stage membrane module includes a semiconductor heat pump module and an in-situ heat transfer membrane separation unit;
所述原位传热膜分离单元包括疏水微孔膜、热侧容腔、冷侧容腔、料液进口通道、料液出口通道、渗透液进口通道、渗透液出口通道;在疏水微孔膜两侧分别设有热侧容腔和冷侧容腔;热侧容腔一端设有料液进口通道,另一端设有料液出口通道;冷侧容腔的一端设有渗透液进口通道,另一端设有渗透液出口通道;The in-situ heat transfer membrane separation unit includes a hydrophobic microporous membrane, a hot-side volume, a cold-side volume, a material liquid inlet channel, a material liquid outlet channel, a permeate liquid inlet channel, and a permeate liquid outlet channel. A hot-side volume and a cold-side volume are provided on both sides; one end of the hot-side volume is provided with a material-liquid inlet channel, and the other end is provided with a volume-liquid outlet channel; There are permeate outlet channels;
相邻两级膜组件间设有一块半导体热泵组件,半导体热泵组件的吸热面贴在上一级膜组件的冷侧容腔上,半导体热泵组件的散热面贴在下一级膜组件的热侧容腔上;在热侧容腔,半导体热泵组件的散热面到疏水微孔膜的距离为1~5毫米;在冷侧容腔,半导体热泵组件的吸热面到疏水微孔膜的距离为1~5毫米;环境吸热单元紧贴第一级膜组件热侧容腔上的半导体热泵组件的吸热面,半导体热泵组件的散热面与第一级膜组件热侧容腔连接;环境散热单元紧贴最后一级膜组件冷侧容腔上的半导体热泵组件的散热面,半导体热泵组件的吸热面与最后一级膜组件冷侧容腔连接。There is a semiconductor heat pump module between the adjacent two-stage membrane modules. The heat-absorbing surface of the semiconductor heat pump module is attached to the cold-side volume of the upper-stage membrane module, and the heat-dissipating surface of the semiconductor heat pump module is attached to the hot-side of the next-stage membrane module. On the cavity; the distance from the heat dissipation surface of the semiconductor heat pump component to the hydrophobic microporous membrane is 1 to 5 mm on the hot side cavity; the distance from the heat absorption surface of the semiconductor heat pump component to the hydrophobic microporous membrane is 1 ~ 5mm; the environmental heat absorption unit is close to the heat absorption surface of the semiconductor heat pump module on the hot side cavity of the first-stage membrane module, and the heat dissipation surface of the semiconductor heat pump module is connected to the heat side cavity of the first-stage membrane module; The unit is closely attached to the heat radiation surface of the semiconductor heat pump component on the cold side cavity of the last stage membrane module, and the heat absorption surface of the semiconductor heat pump component is connected to the cold side cavity of the last stage membrane module.
为进一步实现本发明目的,优选地,在热侧容腔的两端分别设有多个料液进口通道和料液出口通道,任一料液进口通道与任一料液出口通道的轴线不共线。In order to further achieve the objective of the present invention, preferably, a plurality of material liquid inlet channels and material liquid outlet channels are respectively provided at both ends of the hot side cavity, and any material liquid inlet channel does not share an axis with any material liquid outlet channel. line.
优选地,在冷侧容腔的两端分别设有设置多个渗透液进口通道和渗透液出口通道,任一渗透液进口通道与任一渗透液出口通道的轴线不共线。Preferably, a plurality of permeate inlet channels and permeate outlet channels are respectively provided at both ends of the cold-side volume, and any of the permeate inlet channels and the axis of any of the permeate outlet channels are not aligned.
优选地,所述环境吸热单元采用自然对流空气换热器,环境散热单元采用强制对流空气散热器。Preferably, the environmental heat absorption unit adopts a natural convection air heat exchanger, and the environmental heat dissipation unit adopts a forced convection air radiator.
优选地,所述自然对流空气换热器采用自然流动翅片式制冷换热器;所述强制对流空气散热器采用铝制翅片风扇冷却器。Preferably, the natural convection air heat exchanger uses a natural flow fin-type refrigeration heat exchanger; and the forced convection air radiator uses an aluminum fin fan cooler.
优选地,所述半导体热泵组件都包括安装框架和半导体制冷片,其中半导体制冷片选用型号为TEC1-19006,尺寸为40x40x4mm,装嵌于耐热环氧树脂安装框架。Preferably, the semiconductor heat pump assembly includes a mounting frame and a semiconductor cooling sheet, wherein the semiconductor cooling sheet is selected as TEC1-19006 with a size of 40x40x4mm, and is embedded in a heat-resistant epoxy resin mounting frame.
优选地,所述疏水微孔膜采用表面改性超疏水聚偏氟乙烯平面膜,平均膜厚度为0.018mm。Preferably, the hydrophobic microporous membrane is a surface-modified super-hydrophobic polyvinylidene fluoride planar membrane, and the average membrane thickness is 0.018 mm.
所述的集成半导体热泵的多级膜组件在直接接触式膜蒸馏系统中的应用,集成半导体热泵的多级膜组件与配件形成直接接触式膜蒸馏系统,所述直接接触式膜蒸馏系统主要由料液储箱、热侧循环泵、集成半导体热泵的多级膜组件、渗透液储箱、渗透液循环组成;料液储箱通过管道与热侧循环泵连接,热侧循环泵通过管道分别与集成半导体热泵的多级膜组件的多个热侧容腔的料液进口通道连接,集成半导体热泵的多级膜组件的多个热侧容腔的料液出口通道通过管道与料液储罐连接;渗透液储罐通过管道与渗透液循环泵连接,渗透液循环泵通过管道分别与集成半导体热泵的多级膜组件的多个冷侧容腔的渗透液进口通道连接;多个集成半导体热泵的多级膜组件的多个冷侧容腔的渗透液出口通道分别通过管道与渗透液储罐连接。The application of the multi-stage membrane module with integrated semiconductor heat pump in a direct contact membrane distillation system. The multi-stage membrane module with integrated semiconductor heat pump and accessories form a direct contact membrane distillation system. The direct contact membrane distillation system is mainly composed of Material liquid storage tank, hot-side circulation pump, multi-stage membrane module with integrated semiconductor heat pump, permeate storage tank, and permeate circulation; material liquid storage tank is connected to the hot-side circulation pump through a pipeline, and the hot-side circulation pump is connected to The material-liquid inlet channels of the multiple hot-side cavities of the integrated multistage membrane module of the semiconductor heat pump are connected, and the material-liquid outlet channels of the multiple hot-side cavities of the integrated multistage membrane module of the semiconductor heat pump are connected to the material-liquid storage tank through pipes. ; The permeate storage tank is connected to the permeate circulation pump through a pipeline, and the permeate circulation pump is connected to the permeate inlet channels of multiple cold-side cavities of a multi-stage membrane module integrated with a semiconductor heat pump through a pipeline; The permeate outlet channels of the multiple cold-side receptacles of the multi-stage membrane module are connected to the permeate storage tank through pipes, respectively.
优选地,所述料液储箱加入海水、污水或待浓缩的液体食品;所述料液储箱加入超纯水,实现海水淡化、污水处理或食品浓缩。Preferably, seawater, sewage or liquid food to be concentrated is added to the feed liquid storage tank; ultrapure water is added to the feed liquid storage tank to realize seawater desalination, sewage treatment or food concentration.
优选地,所述待浓缩的液体食品为牛奶。Preferably, the liquid food to be concentrated is milk.
本发明直接接触式膜蒸馏系统中,料液储罐中的待浓缩料液通过料液循环泵送往集成半导体热泵的多级膜组件中的各级热侧容腔加热;渗透液储罐中的渗透液通过渗透液循环泵送往集成半导体热泵的多级膜组件中的冷侧容腔冷却;在集成半导体热泵的多级膜组件中,在膜两侧流体温度差驱动下,渗透液蒸汽在膜两侧蒸汽压差驱动下通过膜从热侧向冷侧迁移,由此实现料液的蒸发浓缩和渗透液的凝结富集。In the direct contact membrane distillation system of the present invention, the material liquid to be concentrated in the material liquid storage tank is sent to the hot-side volume chambers of the multistage membrane module integrated with the semiconductor heat pump through the material liquid circulation pump for heating; The permeate is sent to the cold side cavity in the multi-stage membrane module of the integrated semiconductor heat pump through the permeate circulation pump. In the multi-stage membrane module of the integrated semiconductor heat pump, the permeate vapor is driven by the temperature difference between the two sides of the membrane. Driven by the vapor pressure difference between the two sides of the membrane, the membrane migrates from the hot side to the cold side through the membrane, thereby achieving the evaporation and concentration of the feed liquid and the condensation and enrichment of the permeate.
本发明料液和渗透液在多级膜组件中的加热和冷却过程具体描述如下:通过第一级半导体热泵组件从环境吸热单元吸收热量后向第一级原位传热膜分离单元的热侧容腔传热,使热侧容腔中的料液加热;冷侧容腔中的渗透液通过下一级半导体热泵组件冷却,其吸收的热量向下一级原位传热膜分离单元的热侧容腔传递;如此类推,各级半导体热泵组件从上一级原位传热膜分离单元的冷侧容腔吸热后向该级原位传热膜分离单元的热侧容腔放热;最后一级原位传热膜分离单元的冷侧容腔热量通过最后一级半导体热泵组件向环境散热单元传热,由此实现各级原位传热膜分离单元的料液侧加热和渗透侧冷却。The heating and cooling processes of the feed liquid and permeate in the multi-stage membrane module of the present invention are described in detail as follows: the heat is absorbed by the first-stage semiconductor heat pump module from the ambient heat absorption unit and transferred to the first-stage in-situ heat transfer membrane separation unit; The side volume cavity transfers heat to heat the material liquid in the hot side volume cavity; the permeate in the cold side volume cavity is cooled by the next-stage semiconductor heat pump assembly, and the heat absorbed by it is transferred to the next-stage in-situ heat transfer membrane separation unit Heat-side cavity transfer; by analogy, the semiconductor heat pump components of each level absorb heat from the cold-side volume of the in-situ heat transfer membrane separation unit at the previous level and release heat to the heat-side volume of the in-situ heat transfer membrane separation unit at that level ; The heat of the cold side cavity of the last-stage in-situ heat transfer membrane separation unit transfers heat to the environmental heat-dissipating unit through the last-stage semiconductor heat pump assembly, thereby realizing heating and infiltration on the material and liquid side of the in-situ heat transfer membrane separation unit at all levels Side cooling.
本发明相对于现有技术具有如下优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
1)传统DCMD系统膜分离所需能量传递由膜组件外的加热器和冷却器完成,能量的供给与使用间存在较大的时空间隔。本发明发现,在热侧容腔,控制半导体热泵组件的散热面到疏水微孔膜的距离为1~5毫米;在冷侧容腔,控制半导体热泵组件的吸热面到疏水微孔膜的距离为1~5毫米;相邻两级膜组件间隔设置;上一级膜组件的吸热面与下一级膜组件的散热面间隔1~5毫米;传热面与膜面的间距应小于温度边界层的宽度,可以实现“原位传热”,有效提高DCMD过程热 效率。1) The energy transfer required for the membrane separation of the conventional DCMD system is completed by a heater and a cooler outside the membrane module, and there is a large space-time interval between the supply and use of energy. The present invention finds that in the hot-side cavity, the distance from the heat-radiating surface of the semiconductor heat pump component to the hydrophobic microporous membrane is 1 to 5 mm; in the cold-side cavity, the heat-absorbing surface of the semiconductor heat pump component is controlled to the hydrophobic microporous membrane. The distance is 1 to 5 mm; the two adjacent membrane modules are spaced apart; the heat absorption surface of the upper membrane module and the heat radiation surface of the lower membrane module are spaced 1 to 5 mm; the distance between the heat transfer surface and the membrane surface should be less than The width of the temperature boundary layer can achieve "in-situ heat transfer" and effectively improve the thermal efficiency of the DCMD process.
2)本发明由于能量供给位置(即传热面)与能量使用位置(即膜面)充分接近,传热距离很小而无须在传热面和膜面间设置翅片等强化传热措施,由此显著降低了膜组件的结构复杂性和成本。2) In the present invention, since the energy supply position (that is, the heat transfer surface) and the energy use position (that is, the film surface) are sufficiently close to each other, the heat transfer distance is very small, and there is no need to provide enhanced heat transfer measures such as fins between the heat transfer surface and the film surface. This significantly reduces the structural complexity and cost of the membrane module.
3)本发明半导体热泵组件吸热面直接与渗透液接触,避免通过气隙传热产生的较高传热阻力,提高膜面流体热冷两侧有效温差。3) The heat absorption surface of the semiconductor heat pump assembly of the present invention is in direct contact with the permeate, which avoids high heat transfer resistance caused by air gap heat transfer, and improves the effective temperature difference between the hot and cold sides of the film surface fluid.
4)本发明半导体热泵组件的吸热面和散热面都分别通过相邻的半导体热泵组件的散热面和吸热面进行热交换,缩短了能量供给和使用的空间距离,既避免了从外置热交换设备到膜组件和从膜组件入口到膜表面两个流体输送环节造成的能量损失,又减缓了极化作用的影响。4) The heat absorbing surface and the heat radiating surface of the semiconductor heat pump module of the present invention perform heat exchange through the heat radiating surface and the heat absorbing surface of the adjacent semiconductor heat pump module, respectively, which shortens the space distance for energy supply and use, and avoids the need for external installation. The energy loss caused by the two fluid transport links from the heat exchange equipment to the membrane module and from the membrane module inlet to the membrane surface also slows down the effect of polarization.
5)本发明应用经济的半导体制冷片代替传统的热泵循环能以较低的成本便捷地开发多级DCMD系统。相对于现有方法(如专利CN 203155103 U等),各级膜分离单元只有冷、热侧两个厚度都不超过5mm容腔,而且容腔内无金属翅片等内构件,由此既可有效减少膜组件尺寸又可完全采用塑料等轻质材料制造各级膜单元,实现DCMD系统的紧凑性和轻量化,显著降低MD系统配置成本。5) The present invention uses economical semiconductor refrigeration chips to replace the traditional heat pump cycle, which can conveniently develop a multi-stage DCMD system at a lower cost. Compared with existing methods (such as the patent CN203155103), membrane separation units at all levels have only two cold and hot sides with a thickness not exceeding 5mm, and there are no internal components such as metal fins in the cavity. Effectively reduce the size of the membrane module, and can completely use lightweight materials such as plastic to manufacture membrane units at all levels, achieving compactness and lightness of the DCMD system, and significantly reducing the configuration cost of the MD system.
6)本发明通过对膜两侧流道的优化,在不显著增加流动能耗下有效避免了“死区”和“短路”现象,进一步提高膜组件的分离效能。6) By optimizing the flow channels on both sides of the membrane, the present invention effectively avoids the "dead zone" and "short circuit" phenomena without significantly increasing the flow energy consumption, and further improves the separation efficiency of the membrane module.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明集成半导体热泵的多级膜组件的结构示意图;1 is a schematic structural diagram of a multi-stage membrane module with an integrated semiconductor heat pump according to the present invention;
图2为原位传热膜分离单元和半导体热泵组件组合的结构示意图;2 is a schematic structural diagram of a combination of an in-situ heat transfer membrane separation unit and a semiconductor heat pump assembly;
图3为应用本发明集成半导体热泵的多级膜组件建立的膜蒸馏系统结构示意图;3 is a schematic structural diagram of a membrane distillation system established by applying a multi-stage membrane module of an integrated semiconductor heat pump of the present invention;
图4为对比例1、2和3中传统两级并联DCMD系统及各级膜分离单元的结构示意图;4 is a schematic structural diagram of a conventional two-stage parallel DCMD system and membrane separation units at each stage in Comparative Examples 1, 2 and 3;
图5为实施例1、2和3中所述集成半导体热泵的两级膜组件结构示意图;5 is a schematic structural diagram of a two-stage membrane module of an integrated semiconductor heat pump described in Examples 1, 2 and 3;
图6为实施例1、2和3应用集成半导体热泵二级膜组件建立的膜蒸馏系统结构示意图;FIG. 6 is a schematic structural diagram of a membrane distillation system established by using an integrated semiconductor heat pump secondary membrane module in Examples 1, 2 and 3;
图7为对比例1和实施例1的浓缩速率随时间变化曲线;FIG. 7 is a curve of the concentration rate with time of Comparative Example 1 and Example 1; FIG.
图8为对比例2和实施例2的污水处理量随时间的变化曲线;8 is a change curve of the sewage treatment amount with time in Comparative Example 2 and Example 2;
图9为对比例3和实施例3的浓缩速率随时间的变化曲线。FIG. 9 is a curve of the concentration rate with time of Comparative Example 3 and Example 3. FIG.
具体实施方式detailed description
为更好地理解本发明,下面结合附图和实施例对本发明作进一步的描述,但本发明的实施方式不限于此。To better understand the present invention, the following further describes the present invention with reference to the accompanying drawings and embodiments, but the embodiments of the present invention are not limited thereto.
如图1所示,一种集成半导体热泵的多级膜组件,由环境吸热单元11、环境散热单元12和多级膜组件组成。As shown in FIG. 1, a multi-stage membrane module integrated with a semiconductor heat pump is composed of an environmental heat absorption unit 11, an environmental heat dissipation unit 12, and a multi-stage membrane module.
多级膜组件包括多个由半导体热泵组件13分隔的原位传热膜分离单元14,每个原位传热膜分离单元14结构如图2所示。原位传热膜分离单元14包括疏水微孔膜21、热侧容腔25、冷侧容腔29、料液进口通道22、料液出口通道26、渗透液进口通道23、渗透液出口通道27。The multi-stage membrane module includes a plurality of in-situ heat transfer membrane separation units 14 separated by a semiconductor heat pump module 13. The structure of each in-situ heat transfer membrane separation unit 14 is shown in FIG. 2. The in situ heat transfer membrane separation unit 14 includes a hydrophobic microporous membrane 21, a hot-side volume 25, a cold-side volume 29, a material liquid inlet channel 22, a material liquid outlet channel 26, a permeate liquid inlet channel 23, and a permeate liquid outlet channel 27. .
在疏水微孔膜21两侧分别设有热侧容腔25和冷侧容腔29;热侧容腔25一端设有料液进口通道22,另一端设有料液出口通道26;冷侧容腔29的一端设有渗透液进口通道23,另一端设有渗透液出口通道27;相邻两级膜组件间设置一块半导体热泵组件13,半导体热泵组件13的吸热面紧贴上一级膜组件的冷侧容腔29,半导体热泵组件13的散热面紧贴下一级膜组件的热侧容腔25;在热侧容腔25,半导体热泵组件的散热面24到疏水微孔膜21的距离为1~5毫米;在冷侧容腔29,半导体热泵组件的吸热面28到疏水微孔膜21的距离为1~5毫米;环境吸热单元11紧贴第一级膜组件热侧容腔上的半导体热泵组件13的吸热面,半导体热泵组件13的散热面与第一级膜组件热侧容腔25连接;环境散热单元12紧贴最后一级膜组件冷侧容腔上的半导体热泵组件13的散热面,半导体热泵组件13的吸热面与最后一级膜组件冷侧容腔19连接。On both sides of the hydrophobic microporous membrane 21, a hot-side volume 25 and a cold-side volume 29 are respectively provided; the hot-side volume 25 is provided with a material liquid inlet channel 22 at one end and a material-liquid outlet channel 26 at the other end; the cold-side volume 29 One end is provided with a permeate inlet channel 23 and the other end is provided with a permeate outlet channel 27. A semiconductor heat pump module 13 is arranged between two adjacent membrane modules, and the heat absorption surface of the semiconductor heat pump module 13 is closely attached to the first stage membrane module. On the cold side cavity 29, the heat dissipation surface of the semiconductor heat pump module 13 is closely adjacent to the heat side cavity 25 of the next-stage membrane module. In the hot side volume 25, the distance from the heat dissipation surface 24 of the semiconductor heat pump module to the hydrophobic microporous membrane 21 is 1 to 5 mm; the distance from the heat-absorbing surface 28 of the semiconductor heat pump module to the hydrophobic microporous membrane 21 is 1 to 5 mm in the cold-side chamber 29; the environmental heat absorption unit 11 is close to the hot-side chamber of the first-stage membrane module The heat absorption surface of the semiconductor heat pump module 13 and the heat radiation surface of the semiconductor heat pump module 13 are connected to the first-stage membrane module hot-side volume 25; the ambient heat-dissipating unit 12 is close to the semiconductor heat pump of the last-stage membrane module cold-side volume. The heat radiation surface of the module 13 and the heat absorption surface of the semiconductor heat pump module 13 The cold-side volume 19 of the latter-stage membrane module is connected.
为改善料液加热和渗透液冷却的传热,本发明采用直接在膜邻近位置传热的“原位传热”,即半导体热泵组件13的散热面24和吸热面28到疏水微孔膜21的距离分别都为1~5毫米,使被加热和冷却流体直接与散热面和吸热面接触,并通过降低能量输送和转化的时空距离,既提高疏水微孔膜21两侧的平均温差又缓解极化作用,从而改善传热与分离效率。In order to improve the heat transfer of material liquid heating and permeate cooling, the present invention uses "in-situ heat transfer" to directly transfer heat near the membrane, that is, the heat dissipation surface 24 and heat absorption surface 28 of the semiconductor heat pump module 13 to the hydrophobic microporous membrane The distances of 21 are 1 to 5 mm, respectively, so that the heated and cooled fluid directly contacts the heat dissipation surface and the heat absorption surface, and by reducing the space-time distance of energy transmission and conversion, the average temperature difference between the two sides of the hydrophobic microporous membrane 21 is increased. It also relieves the polarization effect, thereby improving heat transfer and separation efficiency.
本发明环境吸热单元可采用自然对流空气换热器,环境散热单元可采用强制对流空气散热器。自然对流空气换热器优选采用自然流动翅片式制冷换热器,翅片尺寸为60x10x1.5mm。强制对流空气散热器采用铝制翅片风扇冷却器,散热风扇自带标准5V电源管理功能,最大散热功率为360W。The environmental heat absorption unit of the present invention may use a natural convection air heat exchanger, and the environmental heat dissipation unit may use a forced convection air radiator. The natural convection air heat exchanger preferably adopts a natural flow fin-type refrigeration heat exchanger, and the fin size is 60x10x1.5mm. The forced convection air radiator adopts aluminum fin fan cooler. The cooling fan comes with a standard 5V power management function, and the maximum cooling power is 360W.
半导体热泵组件13都包括安装框架和半导体制冷片,其中半导体制冷片选用型号为TEC1-19006,尺寸为40x40x4mm,装嵌于耐热环氧树脂安装框架。半导体热泵组件13利用热电效应(Peltier效应)使热量从低温的吸热面28向高温的散热面24传递。Each of the semiconductor heat pump components 13 includes a mounting frame and a semiconductor refrigerating sheet. The semiconductor refrigerating sheet uses a model number of TEC1-19006 with a size of 40x40x4mm and is embedded in a heat-resistant epoxy resin mounting frame. The semiconductor heat pump module 13 uses a thermoelectric effect (Peltier effect) to transfer heat from a low-temperature heat absorption surface 28 to a high-temperature heat radiation surface 24.
为减缓物流进出容腔时造成的“死区”和“短路”影响,实现流道优化,如图2所示,优选地,在热侧容腔25的两端分别设有多个料液进口通道22和料液出口通道26,任一料液进口通道22与任一料液出口通道26的轴线不共线;在冷侧容腔29的两端分别设有设置多个渗透液进口通道23和渗透液出口通道27,任一渗透液进口通道23与任一渗透液出口通道27的轴线不共 线。In order to mitigate the effects of "dead zone" and "short circuit" caused by the flow of material into and out of the cavity, and to optimize the flow path, as shown in FIG. 2, preferably, multiple material liquid inlets are provided at both ends of the hot side cavity 25, respectively. Channel 22 and material liquid outlet channel 26, the axis of any material liquid inlet channel 22 and any material liquid outlet channel 26 are not collinear; a plurality of permeate liquid inlet channels 23 are respectively provided at both ends of the cold-side volume cavity 29 And the permeate outlet channel 27, the axis of any of the permeate inlet channel 23 and the axis of any of the permeate outlet channel 27 are not collinear.
本发明一种集成半导体热泵的多级膜组件运行时,料液通过料液进口通道22进入热侧容腔25,通过半导体热泵组件13加热升温;渗透液通过渗透液进口通道23进入冷侧容腔29,通过半导体热泵组件13吸热降温。在疏水微孔膜21两侧形成温度差,即料液侧的水蒸汽压高于渗透侧,膜孔中的水蒸气在蒸汽压差推动下从料液侧向渗透侧迁移,由此实现料液侧的蒸发浓缩并使水在渗透侧富集。When the multi-stage membrane module integrated with a semiconductor heat pump of the present invention runs, the material liquid enters the hot-side volume cavity 25 through the material-liquid inlet channel 22, and is heated and heated by the semiconductor heat pump component 13; the permeate enters the cold-side volume through the permeate inlet channel 23. The cavity 29 is cooled by the heat absorption of the semiconductor heat pump module 13. A temperature difference is formed on both sides of the hydrophobic microporous membrane 21, that is, the water vapor pressure on the material liquid side is higher than that on the permeate side, and the water vapor in the membrane pores is moved from the material liquid side to the permeation side by the vapor pressure difference, thereby realizing the material The liquid-side evaporation is concentrated and water is enriched on the permeate side.
如图3所示,应用集成半导体热泵的多级膜组件,使集成半导体热泵的多级膜组件的各级原位传热膜分离单元中的热侧容腔并联,并联端分别与料液储箱和热侧循环泵连接,料液储箱和热侧循环泵通过管道连接;同时使集成半导体热泵的多级膜组件的各级原位传热膜分离单元中的冷侧容腔并联,并联端分别与渗透液储罐和渗透液循环泵连接,渗透液储罐和渗透液循环泵通过管道连接;形成经济、高效的、新的DCMD系统。该新的DCMD系统主要由料液储箱31、热侧循环泵32、集成半导体热泵的多级膜组件33、渗透液储箱34、渗透液循环泵35;料液储箱31通过管道与热侧循环泵32连接,热侧循环泵32通过管道分别与集成半导体热泵的多级膜组件33的多个热侧容腔的料液进口通道连接,集成半导体热泵的多级膜组件33的多个热侧容腔的料液出口通道通过管道与料液储罐31连接;渗透液储罐34通过管道与渗透液循环泵35连接,渗透液循环泵35通过管道分别与集成半导体热泵的多级膜组件33的多个冷侧容腔的渗透液进口通道连接;多个集成半导体热泵的多级膜组件33的多个冷侧容腔的渗透液出口通道分别通过管道与渗透液储罐34连接。As shown in Figure 3, a multi-stage membrane module integrated with a semiconductor heat pump is used to make the hot side chambers of the in-situ heat transfer membrane separation units of the multi-stage membrane module integrated with the semiconductor heat pump in parallel, and the parallel ends are respectively connected to the material and liquid storage. The tank is connected to the hot-side circulation pump, and the material-liquid storage tank and the hot-side circulation pump are connected through pipelines; at the same time, the cold-side storage chambers of the in-situ heat transfer membrane separation units of the multi-stage membrane module integrated with the semiconductor heat pump are connected in parallel and in parallel. The ends are respectively connected to the permeate storage tank and the permeate circulation pump, and the permeate storage tank and the permeate circulation pump are connected through pipelines; an economical, efficient and new DCMD system is formed. The new DCMD system is mainly composed of a feed liquid storage tank 31, a hot-side circulation pump 32, a multi-stage membrane module 33 integrated with a semiconductor heat pump, a permeate storage tank 34, and a permeate circulation pump 35. The side circulation pump 32 is connected, and the hot side circulation pump 32 is connected to the material and liquid inlet channels of the multiple heat side cavities of the multi-stage membrane module 33 integrated with the semiconductor heat pump through pipes. The material-liquid outlet channel of the hot-side volume is connected to the material-liquid storage tank 31 through pipes; the permeate liquid storage tank 34 is connected to the permeate liquid circulation pump 35 through the pipes, and the permeate liquid circulation pump 35 is connected to the multi-stage membrane of the integrated semiconductor heat pump through the pipes. The permeate inlet channels of multiple cold-side containers of module 33 are connected; the permeate outlet channels of multiple cold-side containers of multiple multi-stage membrane modules 33 with integrated semiconductor heat pumps are connected to the permeate storage tank 34 through pipes, respectively.
使用时,将预先配制好的料液至于料液储箱31,料液通过料液循环泵32输入集成半导体热泵的多级膜组件33中各级膜分离单元的热侧容腔,各级料液通过该级半导体热泵组件加热升温;渗透液储罐34中的渗透液通过渗透液循环泵35输入集成半导体热泵的多级膜组件33中各级膜分离单元的冷侧容腔,各级原位传热膜分离单元中的渗透液通过与冷侧容腔连接的半导体热泵组件冷却降温;在疏水微孔膜两侧温差驱动下,料液中的挥发性组分蒸发渗透通过疏水微孔膜并在渗透侧冷凝,实现料液的浓缩和渗透液的产出。When in use, feed the pre-prepared feed liquid to the feed liquid storage tank 31, and feed the feed liquid through the feed liquid circulation pump 32 to the hot-side volume of each stage membrane separation unit in the multi-stage membrane module 33 integrated with the semiconductor heat pump. The liquid is heated and warmed by the semiconductor heat pump assembly of this stage; the permeate in the permeate storage tank 34 is input to the cold side cavity of the membrane separation unit in the multi-stage membrane module 33 of the integrated semiconductor heat pump through the permeate circulation pump 35, The permeate in the heat transfer membrane separation unit is cooled by the semiconductor heat pump module connected to the cold-side volume; driven by the temperature difference between the two sides of the hydrophobic microporous membrane, the volatile components in the material liquid evaporate and penetrate through the hydrophobic microporous membrane. And it is condensed on the permeate side to realize the concentration of the material liquid and the output of the permeate.
对比例1Comparative Example 1
在传统DCMD系统中,料液通过外置加热器升温,而渗透液通过外置冷却器降温后流进膜组件。在膜组件中伴随着从热侧向冷侧的传热和传质,热侧容腔中的料液温度降低,而冷侧容腔中的渗透液温度升高,这降低了DCMD膜两侧的温度差。另外膜面附近存在的极化作用进一步降低了DCMD膜两侧的有效温度差,故传统DCMD的分离效能较低。为更好地说明本发明与传 统DCMD的区别,建立如图4所示的传统两级并联DCMD系统。In the conventional DCMD system, the feed liquid is heated by an external heater, and the permeate is cooled by an external cooler and flows into the membrane module. In the membrane module, with the heat and mass transfer from the hot side to the cold side, the temperature of the material liquid in the hot side cavity decreases, while the temperature of the permeate in the cold side cavity increases, which reduces both sides of the DCMD membrane. Temperature difference. In addition, the polarization effect near the membrane surface further reduces the effective temperature difference between the two sides of the DCMD membrane, so the separation efficiency of traditional DCMD is lower. In order to better explain the difference between the present invention and the traditional DCMD, a traditional two-stage parallel DCMD system as shown in Fig. 4 is established.
如图4所示,传统DCMD系统具体包括容积为500mL、材质为聚丙烯的料液储罐41、美国Cole-Parmer公司Masterflex L/S型的料液循环泵42、2kW电加热系统43、DCMD两级并联膜组件44、容积为500mL、材质为聚丙烯带溢流出口的渗透液储罐45、美国Cole-Parmer公司Masterflex L/S型的渗透液循环泵46、美国Cole-Parmer公司Polystat12122-58型的低温循环水浴47、数据采集与监控用的计算机48和用于渗透液溢流量测量的分析天平49。其中,传统DCMD两级并联膜组件44包括并联设置的第一级传统DCMD膜分离单元441和第二级传统DCMD膜分离单元442。两级传统DCMD膜分离单元具有相同的结构,采用无色透明的有机玻璃制成,其中包括尺寸均为40x40x5mm的热侧容腔4411和冷侧容腔4412(该结构主要是为了便于与本发明比较方便,传统DCMD系统对热侧容腔4411和冷侧容腔4412的宽度并没有5mm要求,一般都远大于该宽度,下面对比例2和对比例3也是同样的额考虑);疏水微孔膜4413采用新加坡膜技术中心提供的表面改性超疏水聚偏氟乙烯平面膜,其有效尺寸为40x40mm,平均膜厚度为0.018mm;冷热两侧容腔都设有流体出口通道4414和流体进口通道4415。As shown in Figure 4, the traditional DCMD system specifically includes a material-liquid storage tank 41 with a volume of 500 mL and a polypropylene material, a Cole-Parmer company's Masterflex L / S type material-liquid circulation pump 42, a 2kW electric heating system 43, and a DCMD Two-stage parallel membrane module 44, 500mL volume, permeate tank 45 made of polypropylene with overflow outlet, Masterflex L / S type permeate circulation pump 46 from Cole-Parmer Company, Polystat 12122 from Cole-Parmer Company, USA Type 58 low temperature circulating water bath 47, computer 48 for data acquisition and monitoring, and analytical balance 49 for permeate overflow measurement. The conventional DCMD two-stage parallel membrane module 44 includes a first-stage traditional DCMD membrane separation unit 441 and a second-stage traditional DCMD membrane separation unit 442 arranged in parallel. The two-stage traditional DCMD membrane separation unit has the same structure and is made of colorless and transparent plexiglass, which includes a hot-side volume 4411 and a cold-side volume 4412 each having a size of 40x40x5mm (this structure is mainly for the convenience of the present invention. It is more convenient. The width of the hot side cavity 4411 and cold side cavity 4412 is not required by the traditional DCMD system. Generally, it is much larger than this width. The following comparative examples 2 and 3 are also considered.) Porous membrane 4413 is a surface modified super-hydrophobic polyvinylidene fluoride planar membrane provided by Singapore Membrane Technology Center. Its effective size is 40x40mm and the average membrane thickness is 0.018mm. Both the cold and hot sides of the cavity are provided with fluid outlet channels 4414 and fluid. Entrance channel 4415.
应用图4所示的传统两级并联DCMD系统进行氯化钠水溶液的脱盐淡化,将氯化钠水溶液浓缩至饱和同时获得纯净水,具体操作方法及过程参数如下:The traditional two-stage DCMD system shown in Figure 4 was used to desalinate and desalinate the sodium chloride aqueous solution. The sodium chloride aqueous solution was concentrated to saturation and purified water was obtained. The specific operating methods and process parameters are as follows:
将预先配制好的3%氯化钠水溶液置于料液储罐41,料液通过料液循环泵42送入电加热系统43后输入两级并联膜组件44的各级热侧容腔4411;置于渗透液储罐45的超纯水通过渗透液循环泵46送往低温循环水浴47,经盘管换热降温后输入两级并联膜组件44的各级冷侧容腔4412。设定料液和渗透液循环泵的流量都为120mL/min,调节电加热器43和低温循环水浴47使两级并联DCMD膜组件44的各级热侧容腔进料温度为57~59℃,而冷侧容腔的渗透液进口温度为20~21℃。膜组件的进出口温度通过计算机48采集记录。在各级原位传热膜分离单元中,热侧和冷侧容腔的进口温度差约为38℃,在热侧和冷侧的蒸汽压差驱动下,料液在热侧容腔的膜表面蒸发并向冷侧传热和传质,由此使渗透液增加,所产生的渗透液通过渗透液储罐45的溢流管流出,并通过天平49计量单位时间渗透液的产生量。The 3% sodium chloride aqueous solution prepared in advance is placed in the material liquid storage tank 41, the material liquid is sent to the electric heating system 43 through the material liquid circulation pump 42, and then input into the hot-side accommodating chambers 4411 of the two-stage parallel membrane module 44; The ultrapure water placed in the permeate storage tank 45 is sent to the low-temperature circulating water bath 47 through the permeate circulation pump 46, and is input to the cold-side accommodating chambers 4412 of the two-stage parallel membrane module 44 after being cooled by coil heat exchange. Set the flow rate of the liquid and permeate circulation pumps to 120 mL / min, adjust the electric heater 43 and the low-temperature circulating water bath 47 so that the two-stage parallel DCMD membrane module 44 has a hot-side chamber temperature of 57-59 ° C. And the permeate inlet temperature of the cold-side volume is 20 to 21 ° C. The inlet and outlet temperatures of the membrane module are collected and recorded by a computer 48. In the in-situ heat transfer membrane separation units at all levels, the temperature difference between the inlets of the hot-side and cold-side chambers is about 38 ° C. Driven by the difference in steam pressure between the hot-side and cold-side chambers, the film of the feed liquid in the hot-side chambers The surface evaporates and transfers heat and mass to the cold side, thereby increasing the permeate, and the produced permeate flows out through the overflow pipe of the permeate storage tank 45, and the amount of permeate produced per unit time is measured by the balance 49.
上述操作条件下,DCMD系统的盐水浓缩速率为单位时间的渗透液产生量,其随时间的变化曲线如图7所示。结果表明:膜蒸馏系统能将氯化钠水溶液浓缩实现盐水的脱盐淡化,传统DCMD系统在初始时盐水的浓缩速率约为每小时18克,随着浓缩进行料液的盐浓度不断提高,连续运行20小时后氯化钠水溶液接近饱和,浓缩能力因料液的浓度升高而降低至每小时13克。Under the above operating conditions, the saltwater concentration rate of the DCMD system is the amount of permeate produced per unit time, and its variation curve with time is shown in FIG. 7. The results show that the membrane distillation system can concentrate the sodium chloride aqueous solution to achieve desalination and desalination of the brine. The traditional DCMD system initially concentrated the brine at a rate of about 18 grams per hour. With the concentration of the salt solution continuously increasing, the continuous operation After 20 hours, the sodium chloride aqueous solution was nearly saturated, and the concentration ability was reduced to 13 grams per hour due to the increase in the concentration of the feed solution.
对比例2Comparative Example 2
采用与对比例1相同的传统DCMD系统(如图4所示)处理某钢铁厂含盐废水。The same traditional DCMD system as shown in Comparative Example 1 (as shown in Figure 4) was used to treat the salty wastewater of a steel plant.
废水总可溶性盐TDS含量约为100g/L,以Mg 2+、Fe 3+和SO 4 2-等离子为主。 The total soluble salt TDS content of wastewater is about 100g / L, mainly Mg 2+ , Fe 3+ and SO 4 2- plasma.
将样本废水置于料液储罐41,料液通过料液循环泵42送入电加热系统43后输入传统两级并联膜组件44的各级热侧容腔;置于渗透液储罐45的超纯水通过渗透液循环泵46送往低温循环水浴47,经盘管换热降温后输入两级并联膜组件44的各级冷侧容腔。设定料液和渗透液循环泵的流量分别都为100mL/min,调节电加热器43和低温循环水浴47使两级并联传统DCMD膜组件44的各级热侧容腔进料温度为54~55℃,而冷侧容腔的渗透液进口温度为20~21℃。膜组件的进出口温度通过计算机48采集记录。在传统DCMD膜分离单元中,热侧和冷侧容腔的进口温度差约为34℃,在热侧和冷侧的蒸汽压差驱动下,料液在热侧容腔的膜表面蒸发并向冷侧传热和传质,由此使渗透液增加,所产生的渗透液通过渗透液储罐45的溢流管流出,并通过天平49计量单位时间渗透液的产生量。The sample wastewater is placed in the feed liquid storage tank 41, and the feed liquid is sent to the electric heating system 43 through the feed liquid circulation pump 42 and then input into the hot-side accommodating chambers of the conventional two-stage parallel membrane module 44; The ultrapure water is sent to the low-temperature circulating water bath 47 through the permeate circulation pump 46, and is input to the cold-side accommodating chambers of the two-stage parallel membrane module 44 after being cooled by coil heat exchange. Set the flow rates of the material liquid and permeate circulation pumps to 100 mL / min, adjust the electric heater 43 and the low-temperature circulating water bath 47 so that the two-stage parallel traditional DCMD membrane module 44 has a hot-side chamber temperature of 54 ~ 55 ℃, and the permeate inlet temperature of the cold-side volume is 20 ~ 21 ℃. The inlet and outlet temperatures of the membrane module are collected and recorded by a computer 48. In a conventional DCMD membrane separation unit, the temperature difference between the inlets of the hot-side and cold-side chambers is about 34 ° C. Driven by the difference in steam pressure between the hot-side and cold-side chambers, the feed liquid evaporates on the membrane surface of the hot-side chamber and moves towards the membrane surface. The cold-side heat and mass transfer increases the permeate, and the produced permeate flows out through the overflow pipe of the permeate storage tank 45, and the amount of permeate produced per unit time is measured by the balance 49.
上述操作条件下,DCMD系统的废水处理量为单位时间的渗透液产生量,其随时间的变化曲线如图8所示。对于对比例2所述系统,采用膜面积为32cm 2的传统DCMD系统在2小时的持续运行中,废水处理量约为每小时14~15克。 Under the above operating conditions, the wastewater treatment volume of the DCMD system is the permeate generation amount per unit time, and its variation curve with time is shown in FIG. 8. For the system described in Comparative Example 2, a conventional DCMD system with a membrane area of 32 cm 2 was used for 2 hours of continuous operation, and the wastewater treatment capacity was about 14 to 15 grams per hour.
对比例3Comparative Example 3
采用与对比例1相同的传统DCMD系统(如图4所示)浓缩牛奶,使牛奶中蛋白含量从5%提高至10%。Using the same conventional DCMD system as in Comparative Example 1 (shown in Figure 4), the milk was concentrated to increase the protein content of the milk from 5% to 10%.
将样本牛奶置于料液储罐41,料液通过料液循环泵42送入电加热系统43后输入传统两级并联膜组件44的各级热侧容腔;置于渗透液储罐45的超纯水通过渗透液循环泵46送往低温循环水浴47,经盘管换热降温后输入两级并联膜组件44的各级冷侧容腔。设定料液和渗透液循环泵的流量分别都为100mL/min,调节电加热器43和低温循环水浴47使两级并联DCMD膜组件44的各级热侧容腔进料温度为55~56℃,而冷侧容腔的渗透液进口温度为20~21℃。膜组件的进出口温度通过计算机48采集记录。在传统DCMD膜分离单元中,热侧和冷侧容腔的进口温度差约为35℃,在热侧和冷侧的蒸汽压差驱动下,料液在热侧容腔的膜表面蒸发并向冷侧传热和传质,由此使渗透液增加,所产生的渗透液通过渗透液储罐45的溢流管流出,并通过天平49计量单位时间渗透液的产生量。The sample milk is placed in the feed liquid storage tank 41, and the feed liquid is sent to the electric heating system 43 through the feed liquid circulation pump 42 and then input into the hot-side accommodating chambers of the conventional two-stage parallel membrane module 44; The ultrapure water is sent to the low-temperature circulating water bath 47 through the permeate circulation pump 46, and is input to the cold-side accommodating chambers of the two-stage parallel membrane module 44 after being cooled by coil heat exchange. Set the flow rate of the material liquid and permeate circulation pumps to 100 mL / min, adjust the electric heater 43 and the low temperature circulating water bath 47 to make the two-stage parallel DCMD membrane module 44 feed temperature of the hot-side volume of each stage is 55-56. ℃, and the permeate inlet temperature of the cold-side volume is 20 ~ 21 ℃. The inlet and outlet temperatures of the membrane module are collected and recorded by a computer 48. In a conventional DCMD membrane separation unit, the temperature difference between the inlets of the hot-side and cold-side chambers is about 35 ° C. Driven by the difference in steam pressure between the hot-side and cold-side chambers, the feed liquid evaporates on the membrane surface of the hot-side chamber and moves towards the membrane surface. The cold-side heat and mass transfer increases the permeate, and the produced permeate flows out through the overflow pipe of the permeate storage tank 45, and the amount of permeate produced per unit time is measured by the balance 49.
上述操作条件下,DCMD系统的牛奶浓缩速率为单位时间的渗透液产生量,其随时间的变化曲线如图9所示。对于对比例3所述采用膜面积为32cm 2的传统DCMD系统,通过6小时的持续运行,牛奶浓缩速率约为每小时13~14克。 Under the above operating conditions, the milk concentration rate of the DCMD system is the amount of permeate produced per unit time, and its change curve with time is shown in FIG. 9. For the conventional DCMD system with a membrane area of 32 cm 2 described in Comparative Example 3, the milk concentration rate was about 13 to 14 grams per hour through continuous operation for 6 hours.
实施例1Example 1
按图1-图3结构建立如图5所示集成半导体热泵的两级膜组件,其中集成半导体热泵的两级膜组件50包括:环境吸热单元51、第一级半导体热泵组件52、第一级原位传热膜分离单元53、第二级半导体热泵组件54、第二级原位传热膜分离单元55、第三级半导体热泵组件56和环境散热单元57。其中,环境吸热单元51采用铝制自然流动翅片式制冷换热器,翅片尺寸为60x10x1.5mm。The two-stage membrane module with integrated semiconductor heat pump shown in FIG. 5 is established according to the structure of FIGS. 1-3. The two-stage membrane module 50 with integrated semiconductor heat pump includes: an environmental heat absorption unit 51, a first-stage semiconductor heat pump module 52, and a first The first-stage in-situ heat transfer membrane separation unit 53, the second-stage semiconductor heat pump assembly 54, the second-stage in-situ heat transfer film separation unit 55, the third-stage semiconductor heat-pump assembly 56, and the ambient heat dissipation unit 57. Among them, the environmental heat absorbing unit 51 uses an aluminum natural flow fin refrigeration heat exchanger, and the fin size is 60x10x1.5mm.
第一级半导体热泵组件52、第二级半导体热泵组件54和第三级半导体热泵组件56具有相同的结构,都包括安装框架和半导体制冷片,其中半导体制冷片选用型号为TEC1-19006,尺寸为40x40x4mm,装嵌于耐热环氧树脂安装框架。The first-stage semiconductor heat pump assembly 52, the second-stage semiconductor heat pump assembly 54 and the third-stage semiconductor heat pump assembly 56 have the same structure, and all include a mounting frame and a semiconductor refrigeration sheet. The semiconductor refrigeration sheet is selected as TEC1-19006 and has a size of TEC1-19006. 40x40x4mm, mounted on heat-resistant epoxy mounting frame.
第一级原位传热膜分离单元53和第二级原位传热膜分离单元54具有相同的结构,均采用有机玻璃制作,其中热侧容腔和冷侧容腔的尺寸均为40x40x5mm,有效容积为8mL(为了便于对比,实施例1中各级膜组件的尺寸与对比例1中所述相同)。The first-stage in-situ heat-transfer membrane separation unit 53 and the second-stage in-situ heat-transfer membrane separation unit 54 have the same structure and are made of plexiglass. The dimensions of the hot-side and cold-side chambers are both 40x40x5mm. The effective volume is 8 mL (for ease of comparison, the dimensions of the membrane modules of each stage in Example 1 are the same as those described in Comparative Example 1).
为改善流体进出容腔时的流动“死区”和“短路”问题,热侧容腔进料侧面均匀分布了10个直径环境散热单元57采用铝制翅片风扇冷却器,散热风扇自带标准5V电源管理功能,最大散热功率为360W。为1.8mm的进料通道,出料侧面均匀分布了9个直径为1.8mm的出料通道,且任一进口通道都不与出口通道的轴线重合;冷侧容腔进料侧面均匀分布了9个直径为1.8mm的进料通道,出料侧面均匀分布了10个直径为1.8mm的出料通道,且任一进口通道都不与出口通道的轴线重合;为更好的监控膜分离状态,各级原位传热膜分离单元的热侧容腔和冷侧容腔中都设有与计算机采集系统连接的PT100热电阻温度传感器;疏水微孔膜采用Thermo提供的表面改性超疏水聚偏氟乙烯平面膜(产品编号为88518),裁切后有效尺寸为40x40mm,平均膜厚度为0.018mm。In order to improve the flow of "dead zone" and "short circuit" when the fluid enters and exits the cavity, the diameter of the hot side cavity is uniformly distributed on the side of the feed. 10 diameter environmental cooling units 57 adopts aluminum fin fan cooler, and the cooling fan comes with a standard 5V power management function, the maximum cooling power is 360W. It is a 1.8mm feed channel. Nine discharge channels with a diameter of 1.8mm are evenly distributed on the discharge side, and none of the inlet channels coincide with the axis of the outlet channel. The feed side of the cold-side cavity is evenly distributed. 1.8mm diameter feeding channels, 10 discharge channels with a diameter of 1.8mm are evenly distributed on the discharge side, and none of the inlet channels coincide with the axis of the outlet channel; for better monitoring of the membrane separation status, There are PT100 thermal resistance temperature sensors connected to the computer acquisition system in the hot-side and cold-side chambers of the in-situ heat transfer membrane separation units at all levels; the hydrophobic microporous membrane uses surface-modified super-hydrophobic polyisotropic provided by Thermo Fluoroethylene flat film (product number 88518), effective size after cutting is 40x40mm, average film thickness is 0.018mm.
应用本发明,按如图3所示过程开发如图6所示的DCMD系统进行氯化钠盐水淡化,过程目的与对比例1一致,即浓缩盐溶液至饱和同时获得纯净水。Applying the present invention, the DCMD system shown in FIG. 6 was developed for desalination of sodium chloride brine according to the process shown in FIG. 3, and the purpose of the process was the same as that of Comparative Example 1, that is, the concentrated salt solution was saturated to obtain purified water.
如图6所示,DCMD系统具体包括一个容积为500mL、材质为聚丙烯的料液储罐61、一套美国Cole-Parmer公司的Masterflex L/S型料液循环泵62、一套如图4所示集成半导体热泵的两级膜组件63(具体结构如图5所示)、一个容积为500mL、材质为聚丙烯带溢流出口的渗透液储罐64、一套美国Cole-Parmer公司的Masterflex L/S型的渗透液循环泵65;此外还包括三台额定功率为300W的直流可调电源66、一套数据采集和监控用的计算机67和一台用于渗透液溢流量测量的分析天平68,渗透液溢流量测量的分析天平68与渗透液储罐64连接。本实施例1DCMD 系统有关连接方式参见图3的说明,仅仅是部件的标号根据具体实施例进行了修改。As shown in FIG. 6, the DCMD system specifically includes a material-liquid storage tank 61 with a volume of 500 mL and a material of polypropylene, a set of Masterflex L / S type material-liquid circulation pumps 62 from the Cole-Parmer Company in the United States, and a set of FIG. 4 A two-stage membrane module 63 with integrated semiconductor heat pump shown (the specific structure is shown in Figure 5), a permeate storage tank 64 with a volume of 500 mL, made of polypropylene with an overflow outlet, and a set of Masterflex from Cole-Parmer L / S type permeate circulation pump 65; In addition, it also includes three DC adjustable power supplies 66 with a rated power of 300W, a computer 67 for data acquisition and monitoring, and an analytical balance for permeate overflow measurement. 68. An analytical balance 68 for permeate overflow measurement is connected to the permeate storage tank 64. For the connection mode of the DCMD system in this embodiment, refer to the description of FIG. 3, but the numbers of the components are modified according to the specific embodiment.
所述DCMD系统的具体操作方法及过程参数如下:The specific operation method and process parameters of the DCMD system are as follows:
将预先配制好的3%氯化钠水溶液和超纯水分别置于料液储罐61和渗透液储罐64,料液和超纯水分别通过热侧循环泵62和冷侧循环泵65分别输入两级膜组件63中的热侧和冷侧容腔。设定各级半导体热泵组件驱动直流电源的输出电压恒定为24V,调节热侧循环泵62和冷侧循环泵65的流量,使热侧容腔中的料液温度稳定为57℃,冷侧容腔中的超纯水温度约为20℃。各级原位传热膜分离单元的冷、热侧容器温度通过计算机67采集记录(计算机温度采集模块与两级膜组件的各级热电阻连接),操作维持热侧容腔平均温度比冷侧容腔高37℃。在热侧和冷侧的蒸汽压差驱动下,料液在热侧容腔的膜表面蒸发并向冷侧传热和传质,由此使渗透液增加,所产生的渗透液通过渗透液储罐64的溢流管流出,并通过天平68计量单位时间的渗透液产生量。Pre-prepared 3% sodium chloride aqueous solution and ultrapure water are placed in the material liquid storage tank 61 and the permeate liquid storage tank 64, respectively. The material liquid and ultrapure water are passed through the hot-side circulation pump 62 and the cold-side circulation pump 65, respectively. The hot- and cold-side receptacles in the two-stage membrane module 63 are input. Set the output voltage of the DC power supply driven by the semiconductor heat pump components at all levels to be constant 24V, adjust the flow of the hot-side circulation pump 62 and the cold-side circulation pump 65, so that the temperature of the material liquid in the hot-side volume is stabilized at 57 ° C, and the cold-side volume The temperature of the ultrapure water in the cavity was about 20 ° C. The temperature of the cold and hot-side containers of the in-situ heat transfer membrane separation units at each level is collected and recorded by the computer 67 (the computer temperature acquisition module is connected to the thermal resistance of the two-stage membrane module at each level), and the average temperature of the hot-side storage cavity is maintained to be lower than that of the cold-side. The cavity is 37 ° C high. Driven by the vapor pressure difference between the hot side and the cold side, the feed liquid evaporates on the membrane surface of the hot side cavity and transfers heat and mass to the cold side, thereby increasing the permeate, and the produced permeate passes through the permeate storage The overflow pipe of the tank 64 flows out, and the amount of permeate generation per unit time is measured by the balance 68.
上述操作条件下,DCMD系统的盐水浓缩速率为单位时间的渗透液产生量,其随时间的变化曲线如图7所示。结果表明:集成半导体热泵的两级膜蒸馏系统能将氯化钠水溶液浓缩实现盐水的脱盐淡化,对于实施例1所述系统,采用膜面积为32cm 2的膜系统初始时盐水的浓缩速率约为每小时25克,随着浓缩进行料液的盐浓度不断提高,连续运行20小时后氯化钠水溶液接近饱和,浓缩能力因料液的浓度升高而降低至每小时18克水。通过实施例1说明集成半导体热泵的多级膜蒸馏系统能较长时间稳定运行,同时实现氯化钠水溶液浓缩和纯水的生产,由此表明了本发明方法可望应用于矿物盐回收和海水淡化等领域。 Under the above operating conditions, the saltwater concentration rate of the DCMD system is the amount of permeate produced per unit time, and its variation curve with time is shown in FIG. 7. The results show that the two-stage membrane distillation system with integrated semiconductor heat pump can concentrate the sodium chloride aqueous solution to achieve desalination of brine. For the system described in Example 1, a membrane system with a membrane area of 32 cm 2 was used to initially concentrate the brine at a rate of approximately At 25 grams per hour, the salt concentration of the feed liquid is continuously increasing with concentration. After 20 hours of continuous operation, the sodium chloride aqueous solution is nearly saturated, and the concentration ability is reduced to 18 grams of water per hour due to the increase in the concentration of the feed liquid. Example 1 demonstrates that the multi-stage membrane distillation system with integrated semiconductor heat pump can run stably for a long time, and at the same time realize the concentration of sodium chloride aqueous solution and the production of pure water, thereby indicating that the method of the present invention can be expected to be applied to mineral salt recovery and seawater Desalination and other fields.
相对于对比例1所述的传统膜蒸馏系统,本发明具有更高的膜分离效能。对于相同的膜材料和膜面积,在相同的操作条件下如图7所示实施例1的氯化钠溶液的浓缩能力比对比例1提高了超过1/3。这是由于实施例1所述集成半导体热泵的两级膜组件(如图5所示)应用了“原位传热”方法和优化了流道设计方案,由此有效地改善了热质传递效能。Compared with the conventional membrane distillation system described in Comparative Example 1, the present invention has higher membrane separation efficiency. For the same membrane material and membrane area, under the same operating conditions as shown in FIG. 7, the concentration capacity of the sodium chloride solution of Example 1 is increased by more than 1/3 than that of Comparative Example 1. This is because the two-stage membrane module with integrated semiconductor heat pump described in Example 1 (as shown in FIG. 5) applied the "in-situ heat transfer" method and optimized the flow channel design scheme, thereby effectively improving the heat and mass transfer efficiency. .
对比图6和图4两个系统,由于本发明(如图6所示)将料液加热系统和渗透液冷却系统集成于一体化的多级膜组件中,系统配置只需要两个储罐和两个循环泵,极大地降低了系统实施所需的空间要求;更重要的是,本发明采用一个经济、紧凑的半导体热泵组件代替加热器和冷却器两个系统,利用热泵过程实现冷、热能源的集成,有效改善了系统综合能源利用率。相对于现有的集成半导体热泵的膜蒸馏系统,例如中国发明专利申请CN105709601A、CN206652392U、CN205461826U、CN105749752A、CN106582292A和CN203155103U等),本发明的多级膜组件(如图1、图2和图5所示)及由此建立的膜蒸馏系统(如图3和图6所示)既避免了使用传统热泵方法中必需的压缩机和冷、热换热器等部件,又避免使用复杂的膜组内构件而有效减低了模组尺 寸,由此显著降低了系统配置的复杂性和成本,便于系统放大应用于实际工业领域。Comparing the two systems of Fig. 6 and Fig. 4, since the present invention (as shown in Fig. 6) integrates the feed liquid heating system and the permeate liquid cooling system into an integrated multi-stage membrane module, the system configuration requires only two storage tanks and Two circulation pumps greatly reduce the space requirements for system implementation; more importantly, the present invention uses an economical and compact semiconductor heat pump assembly instead of the two systems of heater and cooler, and uses the heat pump process to achieve cold and heat The integration of energy has effectively improved the comprehensive energy utilization rate of the system. Compared to existing membrane distillation systems with integrated semiconductor heat pumps, such as Chinese invention patent applications CN105709601A, CN206652392U, CN205461826U, CN105749752A, CN106582292A, and CN203155103U, etc., the multi-stage membrane module of the present invention (as shown in Figure 1, Figure 2 and Figure 5) (Shown in Figure 3) and the membrane distillation system (shown in Figures 3 and 6) built thereby not only avoids the use of compressors, cold and heat exchangers and other components necessary in traditional heat pump methods, but also avoids the use of complex membrane groups The components effectively reduce the module size, thereby significantly reducing the complexity and cost of the system configuration, which is convenient for the system to be enlarged and applied to the actual industrial field.
实施例2Example 2
采用与实施例1相同的DCMD系统处理与对比例2所述相同的某钢铁厂含盐废水。The same DCMD system as in Example 1 was used to treat the same salt-containing wastewater from a steel plant as described in Comparative Example 2.
采用与实施例1类似的操作方法,将含盐废水和超纯水分别置于料液储罐61和渗透液储罐64,料液(含盐废水)和超纯水分别通过热侧循环泵62和冷侧循环泵65分别输入两级膜组件63中的热侧和冷侧容腔。设定各级半导体热泵组件驱动直流电源的输出电压恒定为24V,调节热侧循环泵62和冷侧循环泵65的流量,使热、冷侧容腔温度与对比例2所述进入膜组件的料液和渗透液温度相同,即热侧容腔温度为54~55℃、冷侧容腔温度为20~21℃。各级原位传热膜分离单元的冷、热侧容器温度通过计算机67采集记录(计算机温度采集模块与两级膜组件的各级热电阻连接),操作维持热侧容腔平均温度比冷侧容腔高34℃。在热侧和冷侧的蒸汽压差驱动下,料液在热侧容腔的膜表面蒸发并向冷侧传热和传质,由此使渗透液增加,所产生的渗透液通过渗透液储罐64的溢流管流出,并通过天平68计量单位时间的渗透液产生量。Using a similar operation method as in Example 1, the salt-containing wastewater and the ultrapure water were respectively placed in the material liquid storage tank 61 and the permeate liquid storage tank 64, and the material liquid (salt-containing wastewater) and the ultrapure water were passed through the hot-side circulation pump, respectively. 62 and the cold-side circulation pump 65 are input to the hot-side and cold-side accommodating chambers in the two-stage membrane module 63, respectively. Set the output voltage of the DC power supply driven by the semiconductor heat pump components at all levels to be constant 24V, adjust the flow of the hot-side circulation pump 62 and the cold-side circulation pump 65 so that the temperature of the hot and cold-side chambers and the temperature of the cold-side chamber entering the membrane module are as described in Comparative Example 2. The temperature of the feed liquid and the permeate is the same, that is, the temperature of the hot side cavity is 54 to 55 ° C, and the temperature of the cold side cavity is 20 to 21 ° C. The temperature of the cold and hot-side containers of the in-situ heat transfer membrane separation units at each level is collected and recorded by the computer 67 (the computer temperature acquisition module is connected to the thermal resistance of the two-stage membrane module at each stage), and the average temperature of the hot-side volume is maintained to be lower than that of the cold-side The cavity is 34 ° C high. Driven by the vapor pressure difference between the hot side and the cold side, the feed liquid evaporates on the membrane surface of the hot side cavity and transfers heat and mass to the cold side, thereby increasing the permeate, and the produced permeate passes through the permeate storage The overflow pipe of the tank 64 flows out, and the amount of permeate generation per unit time is measured by the balance 68.
上述操作条件下,DCMD系统的废水处理量为单位时间的渗透液产生量,其随时间的变化曲线如图8所示。结果表明:集成热泵的两级膜蒸馏系统能稳定地处理含盐废水,对于实施例2所述系统,采用膜面积为32cm 2的膜系统连续运行2小时的废水处理量稳定为19~20克/小时,由此表明了本发明方法可望应用于含盐废水处理等领域。 Under the above operating conditions, the wastewater treatment volume of the DCMD system is the permeate generation amount per unit time, and its variation curve with time is shown in FIG. 8. The results show that the two-stage membrane distillation system with integrated heat pump can stably process salt-containing wastewater. For the system described in Example 2, a membrane system with a membrane area of 32 cm 2 was continuously operated for 2 hours and the wastewater treatment capacity was stabilized at 19-20 grams. This indicates that the method of the present invention can be expected to be applied to the fields of saline wastewater treatment and the like.
相对于对比例2所述的传统膜蒸馏系统,本发明具有更高的膜分离效能。如图8所示,实施例2与对比例2所述的膜组件具有相同的膜面积,在相同进料温度的条件下含盐废水的处理能力增加了超过40%,这是由于实施例1所述集成热泵的两级膜组件(如图5所示)应用了“原位传热”方法和优化了流道设计方案,由此有效地改善了过程的热质传递效能。Compared with the conventional membrane distillation system described in Comparative Example 2, the present invention has higher membrane separation efficiency. As shown in FIG. 8, the membrane module described in Example 2 and Comparative Example 2 have the same membrane area, and the processing capacity of the salt-containing wastewater has increased by more than 40% under the same feed temperature. This is due to Example 1 The two-stage membrane module of the integrated heat pump (as shown in FIG. 5) applies the “in-situ heat transfer” method and optimizes the flow channel design scheme, thereby effectively improving the heat and mass transfer efficiency of the process.
本发明所述方法具有经济和便于配置的优点,可望通过多级放大应用于实际工业领域。The method of the invention has the advantages of economy and easy configuration, and it is expected to be applied to practical industrial fields through multi-stage amplification.
实施例3Example 3
采用与实施例1相同的DCMD系统浓缩对比例3所述的牛奶。The milk described in Comparative Example 3 was concentrated using the same DCMD system as in Example 1.
采用与实施例1类似的操作方法,将牛奶样品和超纯水分别置于料液储罐61和渗透液储罐64,料液(牛奶)和超纯水分别通过热侧循环泵62和冷侧循环泵65分别输入两级膜组件63中的热侧和冷侧容腔。设定各级半导体热泵组件驱动直流电源的输出电压恒定为24V,调节热侧循环泵62和冷侧循环泵65的流量,使热、冷侧容腔温度与对比例3所述热、冷侧容腔的进口温度相同,即热侧容腔温度为55~56℃、冷侧容腔温度为20~21℃。各级原位传热膜分离单元的冷、热侧容器温度通过计算机67采集记录(计算机温度采集模块与两级膜组件的各级热电阻连接), 操作维持热侧容腔平均温度比冷侧容腔高35℃。在热侧和冷侧的蒸汽压差驱动下,料液在热侧容腔的膜表面蒸发并向冷侧传热和传质,由此使渗透液增加,所产生的渗透液通过渗透液储罐64的溢流管流出,并通过天平68计量单位时间的渗透液产生量。Using a similar operation method as in Example 1, the milk sample and ultrapure water were placed in the feed liquid storage tank 61 and the permeate liquid storage tank 64, respectively. The feed liquid (milk) and ultrapure water were passed through the hot-side circulation pump 62 and cold respectively. The side circulation pump 65 is input into a hot-side and a cold-side volume in the two-stage membrane module 63, respectively. Set the output voltage of the DC power supply driven by the semiconductor heat pump components at all levels to be constant 24V, adjust the flow of the hot-side circulation pump 62 and the cold-side circulation pump 65, so that the temperature of the hot and cold side chambers and the hot and cold sides described in Comparative Example 3 The inlet temperature of the cavity is the same, that is, the temperature on the hot side is 55 to 56 ° C, and the temperature on the cold side is 20 to 21 ° C. The temperature of the cold and hot-side containers of the in-situ heat transfer membrane separation units at each level is collected and recorded by a computer 67 (the computer temperature acquisition module is connected to the thermal resistance of the two-stage membrane module at each level), and the average temperature of the hot-side cavity is maintained to be lower than that of the cold-side The cavity is 35 ° C high. Driven by the vapor pressure difference between the hot side and the cold side, the feed liquid evaporates on the membrane surface of the hot side cavity and transfers heat and mass to the cold side, thereby increasing the permeate, and the produced permeate passes through the permeate storage The overflow pipe of the tank 64 flows out, and the amount of permeate generation per unit time is measured by the balance 68.
上述操作条件下,DCMD系统的牛奶浓缩量为单位时间的渗透液产生量,其随时间的变化曲线如图9所示。结果表明:集成热泵的两级膜蒸馏系统能稳定地浓缩牛奶,对于实施例3所述系统,采用膜面积为32cm 2的膜系统连续运行7小时的牛奶浓缩量稳定为20~22克/小时,由此表明了本发明方法可望应用于牛奶果汁等食品浓缩领域。 Under the above operating conditions, the milk concentration of the DCMD system is the amount of permeate produced per unit time, and its change curve with time is shown in FIG. 9. The results show that the two-stage membrane distillation system with integrated heat pump can stably concentrate milk. For the system described in Example 3, a membrane system with a membrane area of 32 cm 2 was continuously operated for 7 hours and the milk concentration was stabilized at 20 to 22 g / hour. This shows that the method of the present invention is expected to be applied to the field of food concentration such as milk juice.
相对于对比例3所述的传统膜蒸馏系统,本发明具有更高的膜分离效能。如图9所示,实施例3与对比例3所述的膜组件具有相同的膜面积,在相同进料温度的条件下牛奶的处理能力增加接近50%,这是由于实施例1所述集成热泵的两级膜组件(如图5所示)应用了“原位传热”方法和优化了流道设计方案,由此有效地改善了过程的热质传递效能。Compared with the conventional membrane distillation system described in Comparative Example 3, the present invention has higher membrane separation efficiency. As shown in FIG. 9, the membrane modules described in Example 3 and Comparative Example 3 have the same membrane area, and the processing capacity of milk increases by nearly 50% under the same feed temperature condition. This is due to the integration described in Example 1. The two-stage membrane module of the heat pump (as shown in Figure 5) applied the "in-situ heat transfer" method and optimized the flow channel design scheme, thereby effectively improving the heat and mass transfer efficiency of the process.
本发明还具有经济和便于配置的优点,可望通过多级放大应用于实际工业生产领域。The invention also has the advantages of economy and easy configuration, and is expected to be applied to the actual industrial production field through multi-stage amplification.
本行业技术人员应该了解,本发明不受实施例的限制。凡在本发明的精神和原则之内所做的任何修改,等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art should understand that the present invention is not limited by the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

  1. 一种集成半导体热泵的多级膜组件,其特征在于,主要由环境吸热单元、环境散热单元和多级膜组件组成,每级膜组件包括半导体热泵组件和原位传热膜分离单元;A multi-stage membrane module integrated with a semiconductor heat pump is characterized in that it is mainly composed of an environmental heat absorption unit, an environmental heat dissipation unit and a multi-stage membrane module, and each stage membrane module includes a semiconductor heat pump module and an in-situ heat transfer membrane separation unit;
    所述原位传热膜分离单元包括疏水微孔膜、热侧容腔、冷侧容腔、料液进口通道、料液出口通道、渗透液进口通道、渗透液出口通道;在疏水微孔膜两侧分别设有热侧容腔和冷侧容腔;热侧容腔一端设有料液进口通道,另一端设有料液出口通道;冷侧容腔的一端设有渗透液进口通道,另一端设有渗透液出口通道;The in-situ heat transfer membrane separation unit includes a hydrophobic microporous membrane, a hot-side volume, a cold-side volume, a material liquid inlet channel, a material liquid outlet channel, a permeate liquid inlet channel, and a permeate liquid outlet channel. A hot-side volume and a cold-side volume are provided on both sides; one end of the hot-side volume is provided with a material-liquid inlet channel and the other end is provided with a volume-liquid outlet channel; one end of the cold-side volume is provided with a permeate inlet channel and the other There are permeate outlet channels;
    相邻两级膜组件间设有一块半导体热泵组件,半导体热泵组件的吸热面贴在上一级膜组件的冷侧容腔上,半导体热泵组件的散热面贴在下一级膜组件的热侧容腔上;在热侧容腔,半导体热泵组件的散热面到疏水微孔膜的距离为1~5毫米;在冷侧容腔,半导体热泵组件的吸热面到疏水微孔膜的距离为1~5毫米;环境吸热单元紧贴第一级膜组件热侧容腔上的半导体热泵组件的吸热面,半导体热泵组件的散热面与第一级膜组件热侧容腔连接;环境散热单元紧贴最后一级膜组件冷侧容腔上的半导体热泵组件的散热面,半导体热泵组件的吸热面与最后一级膜组件冷侧容腔连接。There is a semiconductor heat pump module between the adjacent two-stage membrane modules. The heat-absorbing surface of the semiconductor heat pump module is attached to the cold-side volume of the upper-stage membrane module, and the heat-dissipating surface of the semiconductor heat pump module is attached to the hot-side of the next-stage membrane module. On the cavity; the distance from the heat dissipation surface of the semiconductor heat pump component to the hydrophobic microporous membrane is 1 to 5 mm on the hot side cavity; the distance from the heat absorption surface of the semiconductor heat pump component to the hydrophobic microporous membrane is 1 ~ 5mm; the environmental heat absorption unit is close to the heat absorption surface of the semiconductor heat pump module on the hot side cavity of the first-stage membrane module, and the heat dissipation surface of the semiconductor heat pump module is connected to the heat side cavity of the first-stage membrane module; The unit is closely attached to the heat radiation surface of the semiconductor heat pump component on the cold side cavity of the last stage membrane module, and the heat absorption surface of the semiconductor heat pump component is connected to the cold side cavity of the last stage membrane module.
  2. 根据权利要求1所述的集成半导体热泵的多级膜组件,其特征在于,在热侧容腔的两端分别设有多个料液进口通道和料液出口通道,任一料液进口通道与任一料液出口通道的轴线不共线。The multi-stage membrane module integrated with a semiconductor heat pump according to claim 1, characterized in that a plurality of material liquid inlet channels and material liquid outlet channels are respectively provided at both ends of the hot-side storage cavity, and any material liquid inlet channel and The axis of any material liquid outlet channel is not collinear.
  3. 根据权利要求1所述的集成半导体热泵的多级膜组件,其特征在于,在冷侧容腔的两端分别设有设置多个渗透液进口通道和渗透液出口通道,任一渗透液进口通道与任一渗透液出口通道的轴线不共线。The multi-stage membrane module with integrated semiconductor heat pump according to claim 1, characterized in that a plurality of permeate inlet channels and permeate outlet channels are provided at both ends of the cold-side storage cavity, and any one of the permeate inlet channels is provided. Non-collinear with the axis of any permeate outlet channel.
  4. 根据权利要求1所述的集成半导体热泵的多级膜组件,其特征在于,所述环境吸热单元采用自然对流空气换热器,环境散热单元采用强制对流空气散热器。The multi-stage membrane module with integrated semiconductor heat pump according to claim 1, wherein the ambient heat absorption unit uses a natural convection air heat exchanger, and the ambient heat dissipation unit uses a forced convection air radiator.
  5. 根据权利要求4所述的集成半导体热泵的多级膜组件,其特征在于,所述自然对流空气换热器采用自然流动翅片式制冷换热器;所述强制对流空气散热器采用铝制翅片风扇冷却器。The multi-stage membrane module with integrated semiconductor heat pump according to claim 4, wherein the natural convection air heat exchanger uses a natural flow fin refrigeration heat exchanger; and the forced convection air radiator uses aluminum fins Fan cooler.
  6. 根据权利要求4所述的集成半导体热泵的多级膜组件,其特征在于,所述半导体热泵组件都包括安装框架和半导体制冷片,其中半导体制冷片选用型号为TEC1-19006,尺寸为40x40x4mm,装嵌于耐热环氧树脂安装框架。The multi-stage membrane module with integrated semiconductor heat pump according to claim 4, characterized in that the semiconductor heat pump modules each include a mounting frame and a semiconductor refrigerating sheet, wherein the semiconductor refrigerating sheet selects a model number of TEC1-19006 with a size of 40x40x4mm. Embedded in a heat-resistant epoxy mounting frame.
  7. 根据权利要求1所述的集成半导体热泵的多级膜组件,其特征在于,所述疏水微孔膜采 用表面改性超疏水聚偏氟乙烯平面膜,平均膜厚度为0.018mm。The multi-stage membrane module with integrated semiconductor heat pump according to claim 1, wherein the hydrophobic microporous membrane is a surface-modified super-hydrophobic polyvinylidene fluoride planar membrane, and the average membrane thickness is 0.018 mm.
  8. 权利要求1所述的集成半导体热泵的多级膜组件在直接接触式膜蒸馏系统中的应用,其特征在于,集成半导体热泵的多级膜组件与配件形成直接接触式膜蒸馏系统,所述直接接触式膜蒸馏系统主要由料液储箱、热侧循环泵、集成半导体热泵的多级膜组件、渗透液储箱、渗透液循环组成;料液储箱通过管道与热侧循环泵连接,热侧循环泵通过管道分别与集成半导体热泵的多级膜组件的多个热侧容腔的料液进口通道连接,集成半导体热泵的多级膜组件的多个热侧容腔的料液出口通道通过管道与料液储罐连接;渗透液储罐通过管道与渗透液循环泵连接,渗透液循环泵通过管道分别与集成半导体热泵的多级膜组件的多个冷侧容腔的渗透液进口通道连接;多个集成半导体热泵的多级膜组件的多个冷侧容腔的渗透液出口通道分别通过管道与渗透液储罐连接。The application of a multi-stage membrane module with integrated semiconductor heat pump in a direct contact membrane distillation system according to claim 1, characterized in that the multi-stage membrane module with integrated semiconductor heat pump and accessories form a direct contact membrane distillation system. The contact membrane distillation system is mainly composed of a material-liquid storage tank, a hot-side circulation pump, a multi-stage membrane module integrated with a semiconductor heat pump, a permeate storage tank, and a permeate circulation. The material-liquid storage tank is connected to the hot-side circulation pump through a pipeline. The side circulation pump is connected to the material liquid inlet channels of the multiple hot side chambers of the multi-stage membrane module integrated with the semiconductor heat pump through pipes, and the material liquid outlet channels of the multiple heat side chambers of the multi-stage membrane module integrated with the semiconductor heat pump pass through. The pipeline is connected to the material liquid storage tank; the permeate storage tank is connected to the permeate circulation pump through the pipeline, and the permeate circulation pump is connected to the permeate inlet channels of the multiple cold-side compartments of the multi-stage membrane module integrated with the semiconductor heat pump through the pipeline respectively ; The permeate outlet channels of the multiple cold-side accommodating cavities of multiple multi-stage membrane modules with integrated semiconductor heat pumps are connected to the permeate storage tank through pipes, respectively.
  9. 根据权利要求8所述的集成半导体热泵的多级膜组件在直接接触式膜蒸馏系统中的应用,其特征在于,所述料液储箱加入海水、污水或待浓缩的液体食品;所述料液储箱加入超纯水,实现海水淡化、污水处理或食品浓缩。The application of a multi-stage membrane module with an integrated semiconductor heat pump in a direct contact membrane distillation system according to claim 8, characterized in that the feed liquid storage tank is charged with seawater, sewage or liquid food to be concentrated; Add ultrapure water to the liquid storage tank to achieve seawater desalination, sewage treatment or food concentration.
  10. 根据权利要求9所述的集成半导体热泵的多级膜组件在直接接触式膜蒸馏系统中的应用,其特征在于,所述待浓缩的液体食品为牛奶。The application of a multi-stage membrane module with an integrated semiconductor heat pump in a direct contact membrane distillation system according to claim 9, wherein the liquid food to be concentrated is milk.
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