WO2020056536A1 - Citric acid-producing microorganism strain and method for producing citric acid by fermenting starch sugar therefor - Google Patents

Citric acid-producing microorganism strain and method for producing citric acid by fermenting starch sugar therefor Download PDF

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WO2020056536A1
WO2020056536A1 PCT/CN2018/000393 CN2018000393W WO2020056536A1 WO 2020056536 A1 WO2020056536 A1 WO 2020056536A1 CN 2018000393 W CN2018000393 W CN 2018000393W WO 2020056536 A1 WO2020056536 A1 WO 2020056536A1
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fermentation
citric acid
strain
aspergillus niger
sugar
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王德培
张鸿飞
秦郦
张建华
侯莉
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天津科技大学
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
    • C12N1/14Fungi; Culture media therefor
    • C12N1/145Fungal isolates
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12R2001/00Microorganisms ; Processes using microorganisms
    • C12R2001/645Fungi ; Processes using fungi
    • C12R2001/66Aspergillus
    • C12R2001/685Aspergillus niger
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/40Preparation of oxygen-containing organic compounds containing a carboxyl group including Peroxycarboxylic acids
    • C12P7/44Polycarboxylic acids
    • C12P7/48Tricarboxylic acids, e.g. citric acid

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  • the invention belongs to the technical field of fermentation engineering, and relates to a method for genetically constructing a high fermentation intensity Aspergillus niger strain to produce citric acid by applying starch sugar fermentation. More specifically: a genetically engineered strain of Aspergillus niger with high fermentation strength, adding starch organic sugar as a fermentation carbon source, adding other organic and inorganic nitrogen sources, and a method for producing citric acid by fermentation with essential metal salt components.
  • Citric acid is a common organic acid. It is widely used in food and beverage, pharmaceutical, chemical and cosmetics industries. It is currently the world's most demanded organic acid.
  • citric acid production in our country has used corn flour to spray liquefied sugar solution at high temperature, apply liquid submerged fermentation of Aspergillus niger strain to produce citric acid, and use calcium salt method and sulfuric acid hydrolysis to separate and extract citric acid.
  • Aspergillus niger strain to produce citric acid
  • calcium salt method and sulfuric acid hydrolysis to separate and extract citric acid.
  • the corn liquefaction liquid contains various saccharides such as dextrin, oligosaccharides, oligosaccharides, maltose, and isomaltose, and contains different kinds of proteins, resulting in complicated fermentation products and various heteroacids.
  • Fermented mash has various components, which makes it difficult to separate and extract citric acid.
  • the citric acid extraction uses the calcium salt method, which is most conducive to the removal of hetero acids, but at the same time, calcium sulfate waste residue can not be processed, and industrial waste residue is formed. Because it is difficult to separate and purify citric acid from fermented mash, the citric acid has been extracted by the calcium salt method, and calcium sulfate has become a hidden danger of solid waste for various citric acid production companies.
  • citric acid fermentation uses corn flour liquefied liquid as raw material, it is greatly affected by corn quality, such as corn kernel drying temperature, corn producing area, corn variety, corn storage time, etc. will affect the carbon and nitrogen ratio in corn liquefied liquid. , Leading to unstable fermentation process, affecting citric acid production.
  • citric acid fermentation uses corn flour liquefied liquid as a raw material, which causes difficulty in measuring and controlling dissolved oxygen and pH in the fermentation process, and automatic control and continuous production of the fermentation process cannot be achieved.
  • citric acid fermentation based on starch sugar.
  • the powdery sugar is the solid material in the fermentation broth, the viscosity of the fermentation mash is low, and the initial sugar concentration can be increased to 25%, and the acid production in a single tank can be more than 25%, which improves the labor production efficiency.
  • Aspergillus niger mycelium ball produced by citric acid fermentation of starch sugar can be directly separated from the fermentation mash, and used for the extraction of ammonia sugar and sterol to realize high value-added products.
  • Starch sugar fermentation citric acid fermentation broth has no solids except for Aspergillus niger mycelium bulbs, which is beneficial for the online observation of mycelium bulbs during the fermentation process, and the online inspection of the fermentation broth can be carried out to achieve automatic control and Accurate optimization of the fermentation process, and finally the realization of continuous fermentation processes such as starch sugar addition, hypha ball cutting and replication.
  • a good mycelium ball can be formed during the citric acid fermentation of starch sugar.
  • the purpose of the present invention is to provide a medium formula for fermentation production of citric acid by using Aspergillus niger 101-HAC11 (CGMCC No. 12480) using starch sugar as a carbon source and a fermentation process control process.
  • Another object of the present invention is to provide a strain of Aspergillus niger 101-HAC11, which is a strain microbially fermenting starch sugar with high citric acid production, and is classified as Aspergillus niger, and the deposit number is CGMCC No. 12480.
  • Another object of the present invention is to disclose a method for producing citric acid by fermenting starch sugars using Aspergillus niger 101-HAC11 (CGMCC No. 12480) strain.
  • the present invention discloses the following technical content:
  • the genetically engineered Aspergillus niger 101-HAC11 microbial fermentation strain was constructed and classified as Aspergillus niger with the accession number CGMCC No. 12480.
  • the strain CGMCC No. 12480 provided by the present invention is a new strain of Aspergillus niger capable of fermenting citric acid with starch sugars and being constructed by genetic engineering.
  • the strain is used to produce citric acid by fermenting the saccharide raw materials.
  • the classification belongs to Aspergillus niger ),
  • the deposit number is CGMCC No. 12480, and the deposit date is June 12, 2016. Deposited place: General Microbial Center of China Microbial Strain Collection Management Committee.
  • This strain is a citric acid-producing strain Aspergillus niger WLG CGMCC No. 10142, deposited on December 11, 2014, and deposited at the General Microbial Center of the China Microbial Species Collection Management Committee.
  • a high-fermentation-strength citric acid strain obtained by overexpressing the aox1 gene, the pyruvate carboxylase gene, and the pyruvate dehydrogenase gene was constructed by genetic engineering.
  • the physical and chemical properties of Aspergillus niger 101-HAC11 microbial fermentation strain, deposit number CGMCC No. 12480 are as follows: it can efficiently express the key enzymes pyruvate carboxylase, pyruvate dehydrogenase, and alternate oxidase in the citric acid synthesis process.
  • the inducible promoter Pgla is used to start the PC protein expression in Aspergillus niger
  • the constitutive promoter PgpdA is used to start the pyruvate dehydrogenase PD gene
  • the oxidase Aox1 gene is alternated, and the pyruvate carboxylase PC gene expression is enhanced.
  • activity increase pyruvate content. Further enhance the oxidative metabolic flux of acetyl CoA and NADH, thereby increasing the production of citric acid and the conversion rate of sugar and acid.
  • the citric acid production strain Aspergillus niger WLG CGMCC No. 10142 is used as a starting strain for genetic engineering transformation.
  • the citric acid yield of the starting strain is 166.8 g / L.
  • the recombinant Aspergillus niger The citric acid yield of the strain was 220.34 g / L, and the yield increased by 32.10%.
  • the present invention discloses a method for producing citric acid by fermenting starch sugar with CGMCC No. 12480 strain, which is characterized by:
  • the fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the composition of the fermentation medium is (g / L): 200-260g of starch sugar material, 60-80g / L of corn pulp, (NH 4 ) 2 SO 4 9 ⁇ 11g / L, MgSO 4 ⁇ 7H 2 O 0.05 ⁇ 0.15g / L, K 2 HPO, 4 ⁇ 6g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ⁇ 5.5;
  • Control conditions of fermentation culture 10% to 15% (v / v) of the inoculation amount is controlled, the seed age is controlled to 27 hours, the cultivated seeds are connected to the fermentation medium, and the cultivation temperature is 30 to 40 ° C.
  • the fermentation aeration is 0.1 ⁇ 0.15m 3 / m 3 .min
  • the tank pressure is 0.07 ⁇ 0.12MPa
  • the stirring speed is 80 ⁇ 100 rpm
  • the fermentation time is 50 ⁇ 60 hours
  • the sterile air is passed during the fermentation process
  • the fermentation results are lemon.
  • the acid yield is 220-260g / L
  • the sugar-acid conversion rate is more than 102%. It has the characteristics of fast, simple production process, simple production process, high sugar-acid conversion, suitable for automated large-scale industrial production, high production efficiency, easy product separation, and so on.
  • starch sugar material comprises: starch (including: corn starch, potato starch, cassava starch) after liquefaction, saccharification and filtering of a sugar-containing solution, wherein the sugar includes glucose, sucrose, and fructose , Maltose, no color dextrin.
  • a fermenting strain of a citric acid-producing microorganism the classification is Aspergillus niger 101-HAC11, and the deposit number is CGMCC No. 12480.
  • the construction method of the strain is: the pyruvate carboxylase PC gene and pyruvate in Aspergillus niger Multiple copies of the dehydrogenase PD gene and the alternate oxidase Aox1 gene were integrated into the Aspergillus niger genome, and the recombinant Aspergillus niger strain was used to ferment to produce citric acid; the expression of the pyruvate carboxylase PC gene was regulated by the Pgla promoter, and acetone The acid dehydrogenase PD gene and the alternate oxidase Aox1 gene are regulated by the PgpdA promoter.
  • the nucleotide sequence of the pyruvate carboxylase PC gene is shown in SEQ ID NO. 1, the Pgla promoter is an inducible promoter, and the nucleotide sequence of the promoter is shown in SEQ ID NO. 2.
  • a pyruvate carboxylase PC gene expression frame comprising a Pgla promoter, a pyruvate carboxylase PC gene, a HYG resistance marker, and a trp terminator, arranged in the order of Pgla-PC-HYG-trp .
  • the nucleotide sequence of the trp terminator is shown in SEQ ID NO.3.
  • the nucleotide sequence of the pyruvate dehydrogenase PD gene is shown in SEQ ID No. 4; the nucleotide sequence of the alternating oxidase Aox1 gene is shown in SEQ ID NO. 5, and the PgpdA promoter is a constitutive promoter
  • the nucleotide sequence of the promoter is shown in SEQ ID NO.6.
  • the nucleotide sequence of the HYG gene is SEQ ID NO: 7.
  • the method for preparing the recombinant Aspergillus niger according to the present invention includes the following steps:
  • the nucleotide sequence of the HYG gene in the resistance expression box in step 1 is shown in SEQ ID NO.7.
  • the order of the effects of the four nitrogen sources on acid production is corn slurry> soy protein peptone> protein feed> yeast meal.
  • corn slurry is added, the acid production can reach up to 9.27%, and the sugar-acid conversion rate is higher than other nitrogen.
  • Sources, and relatively few reducing sugars, followed by soybean protein, fermenting performance of adding corn pulp and soybean peptone is better than adding other organic nitrogen sources.
  • corn pulp was finally selected as the most suitable organic nitrogen source for citrate corn serum fermentation.
  • Corn pulp is determined as the best organic nitrogen source.
  • concentration of corn pulp is one of the important factors related to the efficient fermentation of citric acid.
  • the optimal concentration of corn pulp is determined by measuring the final acid production and the calculation of sugar-acid conversion. The results are shown in Figure 2. It can be seen from FIG. 2 that when the corn pulp concentration is 0.7%, the acid yield and sugar acid conversion rate of Aspergillus niger are the highest, and the increase in corn pulp acid production will not increase. Comprehensive comparison of acid production and conversion index, 0.7% corn pulp was selected as the best organic nitrogen source for fermentation medium.
  • the volume of the 500 mL triangle bottle was 50 mL, 36.5 ° C, and 330 r / min for citric acid fermentation for 72 h.
  • the result of the verification is 9.96%, which is higher than that of any group in the orthogonal experiment, and the advantage effect of the best combination is verified.
  • the ventilation volume is controlled at 0.15m 3 / m 3 .min, the bacteria proliferate in large numbers, the metabolism is normal, and the pH of the fermentation broth is 3.5.
  • This pH value is beneficial to maintaining the fermentation enzyme saccharification enzyme Vitality to increase the reducing sugar content.
  • Aspergillus niger enters the rapid acid production period.
  • the ventilation volume is adjusted to 0.225m 3 / m 3 .min and the rotation speed is 90 ⁇ 100r / min at this time.
  • the metabolism is more vigorous, and more reducing sugar is converted into citric acid. At this time, the reducing sugar content begins to decrease sharply, and the acid production begins to increase greatly.
  • the fermentation is nearing the end, and the ventilation volume is adjusted to: 0.10 m 3 / m 3 .min, the speed is 85 ⁇ 95r / min, at this time the reducing sugar is at a low level, the dissolved oxygen is high, the pH value is relatively stable, and the ventilation and speed can be reduced.
  • the citric acid yield was 220.3 g / L
  • the sugar-acid conversion was 102.8%
  • the amount of residual reducing sugar was 0.1%.
  • Fermented mash with powdered sugar as raw material has low viscosity, and can increase the initial sugar concentration to 25%, achieve single-pot acid production above 25%, and improve labor production efficiency.
  • Starch sugar can be completely dissolved in water, which is beneficial to dissolved oxygen.
  • the energy consumption for aeration and stirring in the fermentation process is greatly reduced, and the energy saving goal of the citric acid fermentation process is achieved.
  • the nucleotide sequence of the Pgla promoter is SEQ ID NO: 2
  • the nucleotide sequence of the PgpdA promoter is SEQ ID NO: 6
  • Figure 5 The effect of different processes on the accumulation of 8-hour citric acid; A: three-stage ventilation of scheme A; B: acid production curve of large ventilation of scheme B.
  • a method for constructing a fermenting strain of a citric acid-producing microorganism which integrates multiple copies of a pyruvate carboxylase PC gene, a pyruvate dehydrogenase PD gene, and an alternate oxidase Aox1 gene from Aspergillus niger into the Aspergillus niger genome.
  • the recombinant Aspergillus niger strain produces citric acid through fermentation; the expression of the pyruvate carboxylase PC gene is regulated by the Pgla promoter, and the pyruvate dehydrogenase PD gene and the alternating oxidase Aox1 gene are regulated by the PgpdA promoter.
  • the fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480.
  • the composition of the fermentation medium is (g / L): 200 g glucose, 60 g / L corn slurry, (NH 4 ) 2 SO 4 9g / L, MgSO 4 ⁇ 7H 2 O 0.05g / L, K 2 HPO, 4g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ⁇ 5.5;
  • Fermentation control conditions Controlled by 10% (v / v) inoculation amount, seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 30 ° C, and the fermentation aeration is 0.1m 3 / m 3 .min, tank pressure 0.07 MPa, stirring speed 80 rpm, fermentation time 50 hours, sterile air is introduced during fermentation, the citric acid yield is 220 g / L, and the sugar-acid conversion rate is 102%. .
  • the fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): glucose 260g, corn slurry 80g / L, (NH 4 ) 2 SO 4 11g / L, MgSO 4 ⁇ 7H 2 O 0.15g / L, K 2 HPO 6g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ⁇ 5.5;
  • Control conditions of fermentation culture Controlled by inoculation amount of 15% (v / v), seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 40 ° C, and the fermentation aeration is 0.15m 3 / m 3 .min, tank pressure of 0.12 MPa, stirring speed of 100 rpm, fermentation time of 60 hours, sterile air was introduced during fermentation, fermentation yield was 260 g / L, sugar acid conversion rate was 100% .
  • the fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): corn or potato starch saccharification solution is calculated based on 200g of glucose and 60g of corn pulp / L, (NH 4 ) 2 SO 4 9g / L, MgSO 4 ⁇ 7H 2 O 0.05g / L, K 2 HPO 4g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ⁇ 5.5;
  • Fermentation control conditions Controlled by 10% (v / v) inoculation amount, seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 30 ° C, and the fermentation aeration is 0.1m 3 / m 3 .min, tank pressure 0.07 MPa, stirring speed 80 rpm, fermentation time 50 hours, sterile air is introduced during fermentation, the citric acid yield is 220 g / L, and the sugar-acid conversion rate is 102%. .
  • the fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): corn or potato starch saccharification solution is calculated based on 260g of glucose and 80g of corn pulp / L, (NH 4 ) 2 SO 4 11g / L, MgSO 4 ⁇ 7H 2 O 0.15g / L, K 2 HPO 6g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ⁇ 5.5;
  • Control conditions of fermentation culture Controlled by inoculation amount of 15% (v / v), seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 40 ° C, and the fermentation aeration is 0.15m 3 / m 3 .min, tank pressure of 0.12 MPa, stirring speed of 100 rpm, fermentation time of 60 hours, sterile air was introduced during fermentation, fermentation yield was 260 g / L, sugar acid conversion rate was 100% .
  • the fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): sucrose or maltose 200g, corn pulp 60g / L, (NH 4 ) 2 SO 4 9g / L, MgSO 4 ⁇ 7H 2 O 0.05g / L, K 2 HPO 4g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ⁇ 5.5;
  • Fermentation control conditions Controlled by 10% (v / v) inoculation amount, seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 30 ° C, and the fermentation aeration is 0.1m 3 / m 3 .min, tank pressure 0.07 MPa, stirring speed 80 rpm, fermentation time 50 hours, sterile air is introduced during fermentation, the citric acid yield is 220 g / L, and the sugar-acid conversion rate is 102%. .
  • the fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): sucrose or maltose 260g, corn pulp 80g / L, (NH 4 ) 2 SO 4 11g / L, MgSO 4 ⁇ 7H 2 O 0.15g / L, K 2 HPO, 6g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L , FeSO 4 0.34mg / L pH 5.0 ⁇ 5.5;
  • Control conditions of fermentation culture Controlled by inoculation amount of 15% (v / v), seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 40 ° C, and the fermentation aeration is 0.15m 3 / m 3 .min, tank pressure of 0.12 MPa, stirring speed of 100 rpm, fermentation time of 60 hours, sterile air was introduced during fermentation, fermentation yield was 260 g / L, sugar acid conversion rate was 100% .

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Abstract

Disclosed are a citric acid-producing microorganism strain and a method for producing citric acid by fermenting starch sugar therefor. The strain is Aspergillus niger 101-HAC11 with the he preservation number of CGMCC No.12480. Moreover, also disclosed are a culture medium formula and a fermentation process control process for producing citric acid by using starch sugar as a carbon source. The yield of citric acid produced by the strain is 166.8 g/L. Compared with the prior art, the citric acid yield of the recombinant Aspergillus niger strain is 220.34 g/L, and the yield is increased by 32.10%. The method has high speed, simple production process, high saccharic acid conversion rate, and high production efficiency, and is applicable to automated large-scale industrial production, and the products are easy to separate.

Description

一株高产柠檬酸的微生物菌株及其发酵淀粉糖质生产柠檬酸的方法A citric acid-producing microorganism strain and a method for producing citric acid by fermenting starch sugar 技术领域Technical field
本发明属于发酵工程技术领域,涉及基因工程构建高发酵强度的黑曲霉菌株应用淀粉糖质发酵产生柠檬酸的方法。更具体的说是:一株基因工程构建高发酵强度的黑曲霉菌株,以淀粉糖质为发酵碳源添加其它有机和无机氮源,及必须的金属盐成分发酵生产柠檬酸的方法。The invention belongs to the technical field of fermentation engineering, and relates to a method for genetically constructing a high fermentation intensity Aspergillus niger strain to produce citric acid by applying starch sugar fermentation. More specifically: a genetically engineered strain of Aspergillus niger with high fermentation strength, adding starch organic sugar as a fermentation carbon source, adding other organic and inorganic nitrogen sources, and a method for producing citric acid by fermentation with essential metal salt components.
背景技术Background technique
柠檬酸(Citric acid)是一种常见的有机酸,在食品饮料、医药化工、化妆品行业应用广泛,是目前世界需求量最大的一种有机酸。Citric acid is a common organic acid. It is widely used in food and beverage, pharmaceutical, chemical and cosmetics industries. It is currently the world's most demanded organic acid.
1784年C.W.舍勒利用柠檬酸钙沉淀法制得柠檬酸。19世纪末生物发酵法雏形初成。1916年,大多数曲霉菌如米曲霉、泡盛曲霉、绿色木霉和温氏曲霉以及黑曲霉被汤姆和柯里实验证实都可生产柠檬酸,而黑曲霉则居于榜首。20世纪中以前,浅盘发酵法是主流,1923年世界上第一家以黑曲霉浅盘发酵法生产柠檬酸的工厂在美国菲泽公司。1950年后,逐渐建立起深层发酵法。深层发酵相较于浅盘发酵法,周期较短,产率更高,占地面积小,劳动力更省,对于工业化生产十分有利,现已成为柠檬酸生产的主要方法。In 1784, C.W. Scheler used citrate precipitation method to prepare citric acid. At the end of the 19th century, the prototype of the biological fermentation method was formed. In 1916, most Aspergillus species such as Aspergillus oryzae, Aspergillus awamori, Aspergillus green and Aspergillus niger, and Aspergillus niger were tested by Tom and Curry to produce citric acid, and Aspergillus niger topped the list. Before the middle of the 20th century, shallow-plate fermentation was the mainstream. In 1923, the world's first factory to produce citric acid by shallow-plate fermentation with Aspergillus niger was in Fitzer Corporation. After 1950, a deep fermentation method was gradually established. Compared with shallow-plate fermentation, deep-layer fermentation has shorter cycles, higher yields, smaller floor space, and less labor. It is very advantageous for industrial production and has become the main method for citric acid production.
中国最早于1942年汤腾汉等人的报告中讲述了发酵法制取柠檬酸。1952年开始用浅盘发酵法制取柠檬酸。1959年轻工业部发酵工业科学研究所的200L规模深层发酵制柠檬酸试验初步成功,1966年后,天津市工业微生物研究所、上海市工业微生物研究所先后采用以薯干粉为原料,深层发酵制取柠檬酸,并相继获得成功,从而确定了中国生产柠檬酸的一条主要工艺路线。2000年以来至今,我国柠檬酸生产以玉米粉经高温喷射液化糖液,应用黑曲霉菌株液态深层发酵生产柠檬酸,采用钙盐法和硫酸酸解分离提取柠檬酸。随着我国发酵工业的技术进步,及对生产过程的环境保护要求日益提高,该工艺生产柠檬酸已经无法达到高强度发酵柠檬酸的要求。China's earliest report by Tang Tenghan and others in 1942 described the production of citric acid by fermentation. In 1952, citric acid was prepared by shallow-plate fermentation. In 1959, the 200L large-scale deep-fermentation citric acid test of the Ministry of Industry and Fermentation Industry Science Institute was initially successful. After 1966, the Tianjin Industrial Microbiology Research Institute and the Shanghai Industrial Microbiology Research Institute successively used dried potato powder as the raw material to prepare Citric acid, with successive successes, has identified a major process route for the production of citric acid in China. Since 2000, citric acid production in our country has used corn flour to spray liquefied sugar solution at high temperature, apply liquid submerged fermentation of Aspergillus niger strain to produce citric acid, and use calcium salt method and sulfuric acid hydrolysis to separate and extract citric acid. With the technological progress of China's fermentation industry and the increasing environmental protection requirements of the production process, the production of citric acid by this process has been unable to meet the requirements of high-intensity fermentation citric acid.
主要原因有以下几个问题:The main reasons are as follows:
(1)应用玉米粉液化液并带有部分玉米渣共同发酵,导致发酵醪液粘稠,目前发酵醪液总糖在17%-18%,如果增加醪液的总糖会使料液粘稠度进一步增加,发酵过程为达到溶氧要求通风和搅拌能耗过大,无法实现工业化,这样单罐产酸就被限制在18%左右,无法提升。(1) Application of corn flour liquefaction liquid with some corn dregs to co-ferment, resulting in viscous fermentation mash. At present, the total sugar of fermented mash is 17% -18%. If the total sugar of mash is increased, the liquid will be viscous. The degree of further increase, the fermentation process requires too much ventilation and stirring energy consumption to achieve dissolved oxygen, and industrialization cannot be achieved, so the acid production in a single tank is limited to about 18%, which cannot be improved.
(2)玉米液化液中含有糊精、寡糖、低聚糖、麦芽糖、异麦芽糖等多种糖类,并含有不同种类的蛋白质,导致发酵产物复杂,产生多种杂酸。发酵醪液成分多样,为柠檬酸分离提取带来困难,目前柠檬酸提取采用钙盐法,最有利于杂酸的去除,但同时会产生硫酸钙废渣无法处理,形成工业生产废渣。由于发酵醪液难以分离纯化柠檬酸,所以一直沿用钙盐法提取柠檬酸,而硫酸钙已经成为各柠檬酸生产公司的固废隐患。(2) The corn liquefaction liquid contains various saccharides such as dextrin, oligosaccharides, oligosaccharides, maltose, and isomaltose, and contains different kinds of proteins, resulting in complicated fermentation products and various heteroacids. Fermented mash has various components, which makes it difficult to separate and extract citric acid. At present, the citric acid extraction uses the calcium salt method, which is most conducive to the removal of hetero acids, but at the same time, calcium sulfate waste residue can not be processed, and industrial waste residue is formed. Because it is difficult to separate and purify citric acid from fermented mash, the citric acid has been extracted by the calcium salt method, and calcium sulfate has become a hidden danger of solid waste for various citric acid production companies.
(3)目前柠檬酸发酵结束,发酵固废中黑曲霉菌丝球与不能利用的玉米渣混合在一起,只能干燥进入饲料市场,而黑曲霉菌丝球完全可以用来提取氨基葡萄糖质和甾醇等高附加值产品。(3) At the end of citric acid fermentation, the mycelial ball of Aspergillus niger and the unusable corn dregs in the fermentation solid waste are mixed together and can only be dried to enter the feed market. High value-added products such as sterols.
(4)由于柠檬酸发酵采用玉米粉液化液为原料,受到玉米质量的极大影响,如玉米籽粒烘干温度、玉米产地、玉米品种、玉米贮存时间等都会影响玉米液化液中的碳氮比例,导致发酵过程不稳定,影响柠檬酸生产。(4) Because citric acid fermentation uses corn flour liquefied liquid as raw material, it is greatly affected by corn quality, such as corn kernel drying temperature, corn producing area, corn variety, corn storage time, etc. will affect the carbon and nitrogen ratio in corn liquefied liquid. , Leading to unstable fermentation process, affecting citric acid production.
(5)目前柠檬酸发酵采用玉米粉液化液为原料,导致发酵过程中溶氧和pH测定和控制困难,发酵过程自动化控制和连续化生产无法实现。(5) At present, citric acid fermentation uses corn flour liquefied liquid as a raw material, which causes difficulty in measuring and controlling dissolved oxygen and pH in the fermentation process, and automatic control and continuous production of the fermentation process cannot be achieved.
综合上述原因,发展以淀粉糖质为原料的柠檬酸发酵势在必行。Based on the above reasons, it is imperative to develop citric acid fermentation based on starch sugar.
基于淀粉糖质发酵柠檬酸工艺有以下优势:The citric acid process based on starch sugar fermentation has the following advantages:
(1)粉糖质为原料发酵液中物固形物,发酵醪液粘度低,并可以增加初糖浓度达到25%,实现单罐产酸在25%以上,提高劳动生产效率。(1) The powdery sugar is the solid material in the fermentation broth, the viscosity of the fermentation mash is low, and the initial sugar concentration can be increased to 25%, and the acid production in a single tank can be more than 25%, which improves the labor production efficiency.
(2)淀粉糖质可以完全溶于水,发酵醪液粘度低,有利于溶氧,发酵过程通气和搅拌能耗大幅下降,实现柠檬酸发酵过程的节能目标。(2) Starch sugar can be completely dissolved in water, and the viscosity of the fermentation mash is low, which is good for dissolved oxygen. The energy consumption for aeration and stirring in the fermentation process is greatly reduced, and the energy saving goal of the citric acid fermentation process is achieved.
(3)淀粉糖质发酵柠檬酸产生的杂酸少柠檬酸纯度高,其它易碳化合物浓度低,有利于柠檬酸分离提取,可以采用发酵液处理后直接浓缩结晶提取柠檬酸,彻底替代钙盐法,消除钙盐法产生的硫酸钙废渣。(3) Starch sugar fermentation produces less citric acid and less citric acid. The purity of citric acid is high, and the concentration of other easy carbon compounds is low, which is conducive to the separation and extraction of citric acid. Method to eliminate calcium sulfate waste from the calcium salt method.
(4)淀粉糖质发酵柠檬酸产生的黑曲霉菌丝球可直接从发酵醪液中分离,用于氨糖和甾醇等提取,实现高附加值产品。(4) Aspergillus niger mycelium ball produced by citric acid fermentation of starch sugar can be directly separated from the fermentation mash, and used for the extraction of ammonia sugar and sterol to realize high value-added products.
(5)淀粉糖质发酵柠檬酸发酵液除黑曲霉菌丝球外,无其它固形物,有利于发酵过程对菌丝球的在线观察,对发酵液可以进行在线成分检测,从而实现自动化控制和发酵过程的准确优化,最终实现淀粉糖质流加,菌丝球切割复制等连续化发酵工艺的实现。(5) Starch sugar fermentation citric acid fermentation broth has no solids except for Aspergillus niger mycelium bulbs, which is beneficial for the online observation of mycelium bulbs during the fermentation process, and the online inspection of the fermentation broth can be carried out to achieve automatic control and Accurate optimization of the fermentation process, and finally the realization of continuous fermentation processes such as starch sugar addition, hypha ball cutting and replication.
实现淀粉糖质发酵柠檬酸的关键技术难点:The key technical difficulties in achieving citric acid fermentation of starch sugar:
(1)淀粉糖质发酵柠檬酸过程中添加的有机氮源种类和浓度是实现柠檬酸发酵高转化率的关键。(1) The type and concentration of organic nitrogen source added during the citric acid fermentation of starch sugar is the key to achieve high conversion of citric acid fermentation.
(2)淀粉糖质发酵柠檬酸过程中能形成较好的菌丝球。(2) A good mycelium ball can be formed during the citric acid fermentation of starch sugar.
(3)用于淀粉糖质发酵柠檬酸的高转化率菌株。(3) High-conversion strain of citric acid for starch sugar fermentation.
发明内容Summary of the Invention
本发明的目的在于提供一黑曲霉菌株Aspergillus niger 101-HAC11(CGMCC No.12480)以淀粉糖质为碳源发酵生产柠檬酸的培养基配方及发酵过程控制工艺。The purpose of the present invention is to provide a medium formula for fermentation production of citric acid by using Aspergillus niger 101-HAC11 (CGMCC No. 12480) using starch sugar as a carbon source and a fermentation process control process.
本发明的另一个目的是提供一株微生物发酵淀粉糖质高产柠檬酸的菌株黑曲霉菌株Aspergillus niger 101-HAC11,其分类属黑曲霉菌(Aspergillus niger),保藏号为CGMCC No.12480。Another object of the present invention is to provide a strain of Aspergillus niger 101-HAC11, which is a strain microbially fermenting starch sugar with high citric acid production, and is classified as Aspergillus niger, and the deposit number is CGMCC No. 12480.
本发明还一个目的是公开了的采用黑曲霉菌株Aspergillus niger 101-HAC11(CGMCC No.12480)菌种,发酵淀粉糖质生产柠檬酸的方法。Another object of the present invention is to disclose a method for producing citric acid by fermenting starch sugars using Aspergillus niger 101-HAC11 (CGMCC No. 12480) strain.
为实现上述目的,本发明公开如下的技术内容:To achieve the above object, the present invention discloses the following technical content:
基因工程构建黑曲霉Aspergillus niger 101-HAC11微生物发酵菌株,其分类属黑曲霉(Aspergillus niger),保藏号为CGMCC No.12480。The genetically engineered Aspergillus niger 101-HAC11 microbial fermentation strain was constructed and classified as Aspergillus niger with the accession number CGMCC No. 12480.
本发明提供的CGMCC No.12480菌株是一株能利用淀粉糖质发酵柠檬酸,通过基因工程构建的黑曲霉新菌株,用该菌株发酵糖质原料生产柠檬酸,其分类属黑曲霉(Aspergillus niger),保藏号为CGMCC No.12480,保藏日期2016年6月12日。保藏地点:中国微生物菌种保藏管理委员会普通微生物中心。该菌株是以柠檬酸生产菌株黑曲霉Aspergillus niger WLG CGMCC No.10142,保藏日期2014年12月11日,保藏地点: 中国微生物菌种保藏管理委员会普通微生物中心。Aspergillus niger WLG CGMCC No.10142为出发菌株,通过基因工程构建过表达aox1基因、丙酮酸羧化酶基因、丙酮酸脱氢酶基因获得的高发酵强度柠檬酸菌株。The strain CGMCC No. 12480 provided by the present invention is a new strain of Aspergillus niger capable of fermenting citric acid with starch sugars and being constructed by genetic engineering. The strain is used to produce citric acid by fermenting the saccharide raw materials. The classification belongs to Aspergillus niger ), The deposit number is CGMCC No. 12480, and the deposit date is June 12, 2016. Deposited place: General Microbial Center of China Microbial Strain Collection Management Committee. This strain is a citric acid-producing strain Aspergillus niger WLG CGMCC No. 10142, deposited on December 11, 2014, and deposited at the General Microbial Center of the China Microbial Species Collection Management Committee. Aspergillus niger WLG CGMCC No. 10142 was the starting strain. A high-fermentation-strength citric acid strain obtained by overexpressing the aox1 gene, the pyruvate carboxylase gene, and the pyruvate dehydrogenase gene was constructed by genetic engineering.
黑曲霉Aspergillus niger 101-HAC11微生物发酵菌株,保藏号为CGMCC No.12480的理化性质如下:能够高效表达柠檬酸合成过程中关键的酶丙酮酸羧化酶、丙酮酸脱氢酶、交替氧化酶。The physical and chemical properties of Aspergillus niger 101-HAC11 microbial fermentation strain, deposit number CGMCC No. 12480 are as follows: it can efficiently express the key enzymes pyruvate carboxylase, pyruvate dehydrogenase, and alternate oxidase in the citric acid synthesis process.
本发明利用诱导型启动子Pgla启动PC蛋白在黑曲霉中表达,进而利用组成型启动子PgpdA启动丙酮酸脱氢酶PD基因,交替氧化酶Aox1基因,通过增强丙酮酸羧化酶PC基因表达量以及活性,提高丙酮酸含量。进一步增强乙酰CoA、NADH氧化代谢流,从而提高柠檬酸的产量,糖酸转化率。In the present invention, the inducible promoter Pgla is used to start the PC protein expression in Aspergillus niger, and the constitutive promoter PgpdA is used to start the pyruvate dehydrogenase PD gene, the oxidase Aox1 gene is alternated, and the pyruvate carboxylase PC gene expression is enhanced. As well as activity, increase pyruvate content. Further enhance the oxidative metabolic flux of acetyl CoA and NADH, thereby increasing the production of citric acid and the conversion rate of sugar and acid.
本发明方法是以柠檬酸生产菌株黑曲霉Aspergillus niger WLG CGMCC No.10142为出发菌株进行基因工程改造,该出发菌株的柠檬酸产量为166.8g/L,与现有技术相比,该重组黑曲霉菌株柠檬酸产量为220.34g/L,产量提高32.10%。In the method of the present invention, the citric acid production strain Aspergillus niger WLG CGMCC No. 10142 is used as a starting strain for genetic engineering transformation. The citric acid yield of the starting strain is 166.8 g / L. Compared with the prior art, the recombinant Aspergillus niger The citric acid yield of the strain was 220.34 g / L, and the yield increased by 32.10%.
本发明公开的采用CGMCC No.12480菌株发酵淀粉糖质生产柠檬酸的方法,其特征在于:The present invention discloses a method for producing citric acid by fermenting starch sugar with CGMCC No. 12480 strain, which is characterized by:
(1)采用的发酵菌株为黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480,发酵培养基组成为(g/L):淀粉糖质原料200~260g,玉米浆60~80g/L,(NH 4) 2SO 4 9~11g/L,MgSO 4·7H 2O 0.05~0.15g/L,K 2HPO,4~6g/L,CuSO 4 0.8mg/L ZnSO 4 0.02g/L,CaCl 2 2.0g/L,KCl 0.1g/L,FeSO 4 0.34mg/L pH 5.0~5.5; (1) The fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the composition of the fermentation medium is (g / L): 200-260g of starch sugar material, 60-80g / L of corn pulp, (NH 4 ) 2 SO 4 9 ~ 11g / L, MgSO 4 · 7H 2 O 0.05 ~ 0.15g / L, K 2 HPO, 4 ~ 6g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ~ 5.5;
(2)发酵培养控制条件:按10%~15%(v/v)的接种量控制在,种龄控制在27小时,将培养好的种子接入发酵培养基,培养温度30~40℃,发酵通气量为0.1~0.15m 3/m 3.min,罐压0.07~0.12MPa,搅拌速度80~100转/分钟,发酵时间50~60小时,发酵过程中通入无菌空气,发酵结果柠檬酸产量为220~260g/L,糖酸转化率在102%以上。具有快速,生产工艺流程简单、生产工艺流程简单、糖酸转化率高,适应自动化大规模工业化生产,生产效率高,产品易分离等特点。 (2) Control conditions of fermentation culture: 10% to 15% (v / v) of the inoculation amount is controlled, the seed age is controlled to 27 hours, the cultivated seeds are connected to the fermentation medium, and the cultivation temperature is 30 to 40 ° C. The fermentation aeration is 0.1 ~ 0.15m 3 / m 3 .min, the tank pressure is 0.07 ~ 0.12MPa, the stirring speed is 80 ~ 100 rpm, the fermentation time is 50 ~ 60 hours, the sterile air is passed during the fermentation process, and the fermentation results are lemon. The acid yield is 220-260g / L, and the sugar-acid conversion rate is more than 102%. It has the characteristics of fast, simple production process, simple production process, high sugar-acid conversion, suitable for automated large-scale industrial production, high production efficiency, easy product separation, and so on.
本发明所述的制备方法,其中淀粉糖质原料包括:淀粉(包括:玉米淀粉、马铃薯 淀粉、木薯淀粉)经过液化、糖化后过滤的含糖质溶液,其中糖质包括:葡萄糖、蔗糖、果糖、麦芽糖、不显色糊精。The preparation method of the present invention, wherein the starch sugar material comprises: starch (including: corn starch, potato starch, cassava starch) after liquefaction, saccharification and filtering of a sugar-containing solution, wherein the sugar includes glucose, sucrose, and fructose , Maltose, no color dextrin.
本发明更加详细的描述如下:The present invention is described in more detail as follows:
一株高产柠檬酸微生物的发酵菌株,其分类黑曲霉菌株Aspergillus niger 101-HAC11,保藏号CGMCC No.12480,该菌株的构建方法是:将黑曲霉中的丙酮酸羧化酶PC基因、丙酮酸脱氢酶PD基因及交替氧化酶Aox1基因多拷贝整合到黑曲霉基因组上,利用该重组黑曲霉菌株发酵生产柠檬酸;所述丙酮酸羧化酶PC基因的表达受Pgla启动子的调控,丙酮酸脱氢酶PD基因及交替氧化酶Aox1基因受PgpdA启动子调控。A fermenting strain of a citric acid-producing microorganism, the classification is Aspergillus niger 101-HAC11, and the deposit number is CGMCC No. 12480. The construction method of the strain is: the pyruvate carboxylase PC gene and pyruvate in Aspergillus niger Multiple copies of the dehydrogenase PD gene and the alternate oxidase Aox1 gene were integrated into the Aspergillus niger genome, and the recombinant Aspergillus niger strain was used to ferment to produce citric acid; the expression of the pyruvate carboxylase PC gene was regulated by the Pgla promoter, and acetone The acid dehydrogenase PD gene and the alternate oxidase Aox1 gene are regulated by the PgpdA promoter.
所述丙酮酸羧化酶PC基因的核苷酸序列如SEQ ID NO.1,所述Pgla启动子为诱导型启动子,该启动子的核苷酸序列如SEQ ID NO.2所示。The nucleotide sequence of the pyruvate carboxylase PC gene is shown in SEQ ID NO. 1, the Pgla promoter is an inducible promoter, and the nucleotide sequence of the promoter is shown in SEQ ID NO. 2.
一种丙酮酸羧化酶PC基因表达框,所述表达框包含Pgla启动子、丙酮酸羧化酶PC基因,HYG抗性标记及trp终止子,按照Pgla-PC-HYG-trp的顺序排布。所述trp终止子的核苷酸序列如SEQ ID NO.3所示。所述丙酮酸脱氢酶PD基因的核苷酸序列如SEQ ID NO.4;所述交替氧化酶Aox1基因的核苷酸序列如SEQ ID NO.5,所述PgpdA启动子为组成型启动子,该启动子的核苷酸序列如SEQ ID NO.6所示。HYG基因的核苷酸序列为SEQ ID NO:7。A pyruvate carboxylase PC gene expression frame, the expression frame comprising a Pgla promoter, a pyruvate carboxylase PC gene, a HYG resistance marker, and a trp terminator, arranged in the order of Pgla-PC-HYG-trp . The nucleotide sequence of the trp terminator is shown in SEQ ID NO.3. The nucleotide sequence of the pyruvate dehydrogenase PD gene is shown in SEQ ID No. 4; the nucleotide sequence of the alternating oxidase Aox1 gene is shown in SEQ ID NO. 5, and the PgpdA promoter is a constitutive promoter The nucleotide sequence of the promoter is shown in SEQ ID NO.6. The nucleotide sequence of the HYG gene is SEQ ID NO: 7.
本发明所述重组黑曲霉菌的制备方法包括如下步骤:The method for preparing the recombinant Aspergillus niger according to the present invention includes the following steps:
②构建丙酮酸羧化酶PC基因表达框Pgla-PC-HYG-trp;② Construction of the Pyruvate carboxylase PC gene expression frame Pgla-PC-HYG-trp;
②构建丙酮酸脱氢酶PD基因及交替氧化酶Aox1基因表达框PgpdA-PD-Aox1-HYG-trp;② Construction of pyruvate dehydrogenase PD gene and alternate oxidase Aox1 gene expression frame PgpdA-PD-Aox1-HYG-trp;
③将步骤①和步骤②制得的基因表达框转化黑曲霉,经抗性筛选和PCR鉴定获得所述重组黑曲霉菌。③ The gene expression frames prepared in steps ① and ② are transformed into Aspergillus niger, and the recombinant Aspergillus niger is obtained through resistance screening and PCR identification.
所述步骤①中所述抗性表达框中HYG基因的核苷酸序列如SEQ ID NO.7所示。The nucleotide sequence of the HYG gene in the resistance expression box in step ① is shown in SEQ ID NO.7.
(2)液态深层发酵黑曲霉Aspergillus niger 101-HAC11生产柠檬酸的培养基和发酵过程控制:(2) Liquid submerged fermentation of Aspergillus niger 101-HAC11 for citric acid production and fermentation process control:
a.不同有机氮源种类对黑曲霉Aspergillus niger 101-HAC11淀粉糖质柠檬酸发酵 的影响;不同有机氮源对黑曲霉Aspergillus niger 101-HAC11柠檬酸发酵,糖酸转化率等具有显著的影响,结果如图1所示。a. The effect of different organic nitrogen sources on Aspergillus niger 101-HAC11 starch saccharide citric acid fermentation; different organic nitrogen sources have significant effects on Aspergillus niger 101-HAC11 citric acid fermentation, sugar acid conversion rate, etc. The results are shown in Figure 1.
由图1可知,4种氮源对于产酸的影响先后顺序为玉米浆>大豆蛋白胨>蛋白饲料>酵母粉,添加玉米浆时产酸最高可达9.27%,糖酸转化率均高于其它氮源,并且残还原糖相对较少,大豆蛋白胨次之,添加玉米浆和大豆蛋白胨发酵性能优于添加其他有机氮源。综合以上产酸、转化率、残还原糖以及菌球形态考虑,四种有机氮源中,最终选取玉米浆为柠檬酸玉米清液发酵最适有机氮源。As can be seen from Figure 1, the order of the effects of the four nitrogen sources on acid production is corn slurry> soy protein peptone> protein feed> yeast meal. When corn slurry is added, the acid production can reach up to 9.27%, and the sugar-acid conversion rate is higher than other nitrogen. Sources, and relatively few reducing sugars, followed by soybean protein, fermenting performance of adding corn pulp and soybean peptone is better than adding other organic nitrogen sources. Based on the above considerations of acid production, conversion rate, residual reducing sugar, and bacterial morphology, among the four organic nitrogen sources, corn pulp was finally selected as the most suitable organic nitrogen source for citrate corn serum fermentation.
b.玉米浆加入量的确定b. Determination of the amount of corn slurry added
确定玉米浆为最佳有机氮源,玉米浆的浓度是关系柠檬酸是否能够高效发酵的重要因素之一,通过测定最后的产酸以及糖酸转化率的计算,从而确定玉米浆最适浓度。结果如图2所示。由图2可知,当玉米浆浓度为0.7%时黑曲霉产酸及糖酸转化率均最高,继续增加玉米浆产酸不再增加。综合比较产酸和转化率指标,选取0.7%玉米浆作为发酵培养基的最佳有机氮源。Corn pulp is determined as the best organic nitrogen source. The concentration of corn pulp is one of the important factors related to the efficient fermentation of citric acid. The optimal concentration of corn pulp is determined by measuring the final acid production and the calculation of sugar-acid conversion. The results are shown in Figure 2. It can be seen from FIG. 2 that when the corn pulp concentration is 0.7%, the acid yield and sugar acid conversion rate of Aspergillus niger are the highest, and the increase in corn pulp acid production will not increase. Comprehensive comparison of acid production and conversion index, 0.7% corn pulp was selected as the best organic nitrogen source for fermentation medium.
c.不同浓度(NH 4) 2SO 4对柠檬酸清液发酵的影响 c.Effects of different concentrations of (NH 4 ) 2 SO 4 on fermentation of citrate serum
在发酵培养基中添加0.7%玉米浆后加不同终浓度的(NH 4) 2SO 4,通过测定最后的产酸,从而确定清液发酵培养基中(NH 4) 2SO 4的最适浓度,结果如图3。由图3可知,发酵液中(NH 4) 2SO 4的总浓度0.1%时,产酸量及糖酸转化率均为最高。在添加其他浓度的(NH 4) 2SO 4时,产酸量及糖酸转化率均不理想,所以选择0.1%作为(NH 4) 2SO 4的最适总浓度。 After adding 0.7% corn slurry to the fermentation medium, different final concentrations of (NH 4 ) 2 SO 4 were added to determine the optimal concentration of (NH 4 ) 2 SO 4 in the fermentation broth by determining the final acid production. The result is shown in Figure 3. As can be seen from FIG. 3, when the total concentration of (NH 4 ) 2 SO 4 in the fermentation broth is 0.1%, both the acid production and the sugar-acid conversion rate are highest. When other concentrations of (NH 4 ) 2 SO 4 are added, the acid production and sugar-acid conversion are not ideal, so 0.1% is selected as the optimum total concentration of (NH 4 ) 2 SO 4 .
d.不同浓度营养因子肌醇对柠檬酸清液发酵的影响d.Effect of different concentrations of inositol on fermentation of citrate serum
在发酵培养基中添加不同浓度的肌醇,最终测定最后的产酸并观察菌丝体形态从而确定清液发酵培养基中肌醇的最适添加量,结果如图4。图4可知,从产酸以及糖酸转化率方面看,添加一定量的肌醇对提高产酸有明显作用,添加一定量肌醇的发酵产酸均高于未添加肌醇的发酵产酸,其中添加总浓度0.007%的肌醇时产酸以及糖酸转化率最高,继续增加肌醇浓度时,产酸不再增加且菌丝球一致性下降,菌丝扩散较多。综合以上因素考虑选取0.007%的肌醇为最优浓度。Different concentrations of inositol were added to the fermentation medium. Finally, the final acid production was measured and the mycelial morphology was observed to determine the optimal amount of inositol in the fermentation broth of the supernatant. The results are shown in Figure 4. As can be seen in Figure 4, from the perspective of acid production and sugar-acid conversion, the addition of a certain amount of inositol has a significant effect on increasing acid production. The fermentation acid production with a certain amount of inositol is higher than the fermentation acid production without the addition of inositol. Among them, when the inositol was added at a total concentration of 0.007%, the rate of acid production and sugar acid conversion was the highest. When the concentration of inositol continued to increase, the acid production no longer increased and the consistency of mycelium decreased, and mycelium spread more. Considering the above factors, 0.007% inositol was selected as the optimal concentration.
e.金属离子的浓度对发酵的影响e. Effect of metal ion concentration on fermentation
选取MgSO 4、CuSO 4、ZnSO 4、CaCl 2、KCl、FeSO 4多种浓度进行正交试验,正交试验结果见表1。 Various concentrations of MgSO 4 , CuSO 4 , ZnSO 4 , CaCl 2 , KCl, and FeSO 4 were selected for orthogonal experiments. The results of the orthogonal experiments are shown in Table 1.
表1正交试验结果Table 1 Orthogonal test results
Figure PCTCN2018000393-appb-000001
Figure PCTCN2018000393-appb-000001
表2正交试验方差分析Table 2 Orthogonal test variance analysis
Figure PCTCN2018000393-appb-000002
Figure PCTCN2018000393-appb-000002
Figure PCTCN2018000393-appb-000003
Figure PCTCN2018000393-appb-000003
由表2可知,MgSO 4、CuSO 4、ZnSO 4、CaCl 2、KCl、FeSO 4这六个因素的不同水平中,通过极差分析可知,影响因子的主次顺序为:CaCl 2>MgSO 4>KCl>FeSO 4>ZnSO 4>CuSO 4,最优组合为A1B1C1D1E1F3,优化后的最优浓度:MgSO 4 0.1g/L,CuSO 4 0.8mg/L ZnSO 4 0.02g/L,CaCl 2 2.0g/L,KCl 0.1g/L,FeSO 4 0.34mg/L。 From Table 2, it can be seen that among the different levels of the six factors MgSO 4 , CuSO 4 , ZnSO 4 , CaCl 2 , KCl, and FeSO 4, it can be known from the range analysis that the major and minor order of the influencing factors is: CaCl 2 > MgSO 4 > KCl > FeSO 4 > ZnSO 4 > CuSO 4 , the optimal combination is A1B1C1D1E1F3, and the optimal concentration after optimization: MgSO 4 0.1g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L , KCl 0.1g / L, FeSO 4 0.34mg / L.
在最优浓度培养条件下,对优化结果进行验证试验,500mL三角瓶装液量50mL,36.5℃,330r/min进行柠檬酸发酵72h。验证结果产酸为9.96%,高于正交实验中任何一组产酸,验证了最佳组合的优势效应。Under the optimal concentration culture conditions, a verification test was performed on the optimization results. The volume of the 500 mL triangle bottle was 50 mL, 36.5 ° C, and 330 r / min for citric acid fermentation for 72 h. The result of the verification is 9.96%, which is higher than that of any group in the orthogonal experiment, and the advantage effect of the best combination is verified.
f.淀粉糖质清液最佳发酵条件f. Optimum fermentation conditions for starch sugar serum
(1)不同初糖浓度对柠檬酸发酵的影响(1) Effect of different initial sugar concentrations on citric acid fermentation
选取不同淀粉糖质清液进行发酵后,测定柠檬酸产量,残糖结果见表3。After selecting different starch saccharin liquids for fermentation, the citric acid yield was measured. The residual sugar results are shown in Table 3.
表3发酵结束柠檬酸产量Table 3 Citric acid production after fermentation
Figure PCTCN2018000393-appb-000004
Figure PCTCN2018000393-appb-000004
由表3可知,当初糖浓度为20%-22%时发酵结束时糖酸转化率达到100%以上,且残糖浓度处于较低水平。As can be seen from Table 3, when the initial sugar concentration was 20% -22%, the sugar-acid conversion rate reached 100% or more at the end of fermentation, and the residual sugar concentration was at a relatively low level.
(2)种龄对柠檬酸清液发酵的影响(2) Effect of seed age on citric acid fermentation
接种不同种龄的种子液进行发酵实验,测定最终柠檬酸含量,残还原糖并记录相应发酵周期,结果见表4。Seed experiments with different seed ages were inoculated for fermentation experiments, the final citric acid content, residual reducing sugars were recorded, and the corresponding fermentation cycle was recorded. The results are shown in Table 4.
表4种龄对柠檬酸发酵的影响Table 4 Effect of different ages on citric acid fermentation
Figure PCTCN2018000393-appb-000005
Figure PCTCN2018000393-appb-000005
Figure PCTCN2018000393-appb-000006
Figure PCTCN2018000393-appb-000006
由表4可知,随着种龄的增大,柠檬酸酸产量逐渐增大,其中菌龄27h时产酸最高,因此选择种龄27h为黑曲霉菌种最佳移种时间。It can be known from Table 4 that with the increase of seed age, the citric acid production gradually increases, and the acid production is the highest at the age of 27h, so the age of 27h is selected as the best time for transplanting Aspergillus niger.
(3)不同工艺控制对柠檬酸清液发酵的影响(3) Effect of different process control on fermentation of citric acid serum
不同工艺控制,使发酵过程发酵液中溶氧浓度差异较大,而溶氧浓度对柠檬酸发酵有极大的影响。从发酵开始每隔8h取样,测定发酵液中柠檬酸浓度、pH值的变化情况。结果如图5所示。由图5可知,0-16h时,大通风量溶氧优于分段通风;16-64h时,方案A溶氧高于方案B。结合图5来看,方案B中,发酵前期溶氧过高,易引起菌体增殖过剩,导致黑曲霉过早进入柠檬酸累积期,pH值下降过快。低pH会影响糖化酶活性,进而影响原料的利用率,使发酵液残糖含量过高,故发酵后期方案B产酸不如方案A。最终选取方案A三段式通风量。Different process controls make the dissolved oxygen concentration in the fermentation broth significantly different, and the dissolved oxygen concentration has a great effect on citric acid fermentation. Samples were taken every 8 hours from the start of fermentation to determine the changes in citric acid concentration and pH in the fermentation broth. The results are shown in Figure 5. It can be seen from FIG. 5 that, from 0 to 16 hours, a large amount of dissolved oxygen is better than staged ventilation; from 16 to 64 hours, the solution A is higher than the solution B. With reference to FIG. 5, in the solution B, the dissolved oxygen is too high in the early fermentation stage, which may cause excessive proliferation of bacteria, which may cause the Aspergillus niger to enter the citric acid accumulation period prematurely, and the pH value may fall too quickly. Low pH will affect the saccharification enzyme activity, and then affect the utilization of raw materials, so that the residual sugar content in the fermentation broth is too high, so the solution B in the late fermentation stage is not as good as the solution A. Finally, choose the three-stage ventilation of scheme A.
由图5可知,在发酵前期(0~16h)控制通风量为0.15m 3/m 3.min,菌体大量增殖,代谢正常,发酵液pH为3.5,该pH值有利于保持发酵液糖化酶活力,使还原糖含量上升,发酵16h之后黑曲霉进入快速产酸期,17~48h通风量调整为:0.225m 3/m 3.min,转速90~100r/min,此时黑曲霉菌丝球代谢更加旺盛,更多的还原糖转化为柠檬酸,此时还原糖含量开始大幅度下降,产酸量开始大量增加;48h以后接近发酵结束,49~58h通风量调整为:通风0.10m 3/m 3.min,转速85~95r/min,此时还原糖处于较低水平,溶氧较高,pH值相对稳定,可降低通风和转速。在58h发酵结束时,柠檬酸产量为220.3g/L,糖酸转化率为102.8%,残还原糖量为0.1%。 It can be seen from FIG. 5 that in the early fermentation period (0-16h), the ventilation volume is controlled at 0.15m 3 / m 3 .min, the bacteria proliferate in large numbers, the metabolism is normal, and the pH of the fermentation broth is 3.5. This pH value is beneficial to maintaining the fermentation enzyme saccharification enzyme Vitality to increase the reducing sugar content. After 16h of fermentation, Aspergillus niger enters the rapid acid production period. The ventilation volume is adjusted to 0.225m 3 / m 3 .min and the rotation speed is 90 ~ 100r / min at this time. The metabolism is more vigorous, and more reducing sugar is converted into citric acid. At this time, the reducing sugar content begins to decrease sharply, and the acid production begins to increase greatly. After 48 hours, the fermentation is nearing the end, and the ventilation volume is adjusted to: 0.10 m 3 / m 3 .min, the speed is 85 ~ 95r / min, at this time the reducing sugar is at a low level, the dissolved oxygen is high, the pH value is relatively stable, and the ventilation and speed can be reduced. At the end of the 58h fermentation, the citric acid yield was 220.3 g / L, the sugar-acid conversion was 102.8%, and the amount of residual reducing sugar was 0.1%.
本发明公开的产柠檬酸的微生物发酵菌株及其制备方法所具有的积极效果在于:The citric acid-producing microorganism fermentation strain and the preparation method disclosed by the present invention have the following positive effects:
(1)粉糖质为原料发酵醪液粘度低,并可以增加初糖浓度达到25%,实现单罐产酸在25%以上,提高劳动生产效率。(1) Fermented mash with powdered sugar as raw material has low viscosity, and can increase the initial sugar concentration to 25%, achieve single-pot acid production above 25%, and improve labor production efficiency.
(2)淀粉糖质可以完全溶于水,有利于溶氧,发酵过程通气和搅拌能耗大幅下降,实现柠檬酸发酵过程的节能目标。(2) Starch sugar can be completely dissolved in water, which is beneficial to dissolved oxygen. The energy consumption for aeration and stirring in the fermentation process is greatly reduced, and the energy saving goal of the citric acid fermentation process is achieved.
Figure PCTCN2018000393-appb-000007
Figure PCTCN2018000393-appb-000007
Figure PCTCN2018000393-appb-000008
Figure PCTCN2018000393-appb-000008
Pgla启动子的核苷酸序列SEQ ID NO:2The nucleotide sequence of the Pgla promoter is SEQ ID NO: 2
Figure PCTCN2018000393-appb-000009
Figure PCTCN2018000393-appb-000009
trp终止子的核苷酸序列SEQ ID NO:3Trp terminator nucleotide sequence SEQ ID NO: 3
Figure PCTCN2018000393-appb-000010
Figure PCTCN2018000393-appb-000010
PD基因的核苷酸序列SEQ ID NO4The nucleotide sequence of PD gene SEQ ID NO4
Figure PCTCN2018000393-appb-000011
Figure PCTCN2018000393-appb-000011
Figure PCTCN2018000393-appb-000012
Figure PCTCN2018000393-appb-000012
Aox1基因的核苷酸序列SEQ ID NO:5Aox1 gene nucleotide sequence SEQ ID NO: 5
Figure PCTCN2018000393-appb-000013
Figure PCTCN2018000393-appb-000013
Figure PCTCN2018000393-appb-000014
Figure PCTCN2018000393-appb-000014
PgpdA启动子的核苷酸序列SEQ ID NO:6The nucleotide sequence of the PgpdA promoter is SEQ ID NO: 6
Figure PCTCN2018000393-appb-000015
Figure PCTCN2018000393-appb-000015
HYG基因的核苷酸序列SEQ ID NO:7The nucleotide sequence of HYG gene SEQ ID NO: 7
Figure PCTCN2018000393-appb-000016
Figure PCTCN2018000393-appb-000016
Figure PCTCN2018000393-appb-000017
Figure PCTCN2018000393-appb-000017
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1不同有机氮源对柠檬酸发酵的影响;Figure 1 Effect of different organic nitrogen sources on citric acid fermentation;
图2不同玉米浆含量对柠檬酸发酵的影响;Figure 2 Effect of different corn pulp contents on citric acid fermentation;
图3不同(NH 4) 2SO 4含量对柠檬酸发酵的影响; Figure 3 Effect of different (NH 4 ) 2 SO 4 content on citric acid fermentation;
图4不同肌醇含量对柠檬酸发酵的影响;Figure 4 Effect of different inositol contents on citric acid fermentation;
图5不同工艺对8小时柠檬酸积累的影响;A:方案A三段式通风量 B:方案B大通风量产酸曲线。Figure 5: The effect of different processes on the accumulation of 8-hour citric acid; A: three-stage ventilation of scheme A; B: acid production curve of large ventilation of scheme B.
具体实施方式detailed description
下面通过具体的实施方案叙述本发明。除非特别说明,本发明中所用的技术手段均为本领域技术人员所公知的方法。另外,实施方案应理解为说明性的,而非限制本发明的范围,本发明的实质和范围仅由权利要求书所限定。对于本领域技术人员而言,在不背离本发明实质和范围的前提下,对这些实施方案中的物料成分和用量进行的各种改变或改动也属于本发明的保护范围。本发明所用原料及试剂均有市售。The present invention is described below through specific embodiments. Unless otherwise specified, the technical means used in the present invention are all methods known to those skilled in the art. In addition, the embodiments should be understood as illustrative, rather than limiting the scope of the invention, which is only limited by the scope and spirit of the claims. For those skilled in the art, without departing from the spirit and scope of the present invention, various changes or modifications to the material composition and amount used in these embodiments also belong to the protection scope of the present invention. The raw materials and reagents used in the present invention are all commercially available.
实施例1Example 1
高产柠檬酸微生物的发酵菌株的构建方法,该菌株是将黑曲霉中的丙酮酸羧化酶PC基因、丙酮酸脱氢酶PD基因及交替氧化酶Aox1基因多拷贝整合到黑曲霉基因组上,利用该重组黑曲霉菌株发酵生产柠檬酸;所述丙酮酸羧化酶PC基因的表达受Pgla启动子 的调控,丙酮酸脱氢酶PD基因及交替氧化酶Aox1基因受PgpdA启动子调控。A method for constructing a fermenting strain of a citric acid-producing microorganism, which integrates multiple copies of a pyruvate carboxylase PC gene, a pyruvate dehydrogenase PD gene, and an alternate oxidase Aox1 gene from Aspergillus niger into the Aspergillus niger genome. The recombinant Aspergillus niger strain produces citric acid through fermentation; the expression of the pyruvate carboxylase PC gene is regulated by the Pgla promoter, and the pyruvate dehydrogenase PD gene and the alternating oxidase Aox1 gene are regulated by the PgpdA promoter.
实施例2Example 2
采用黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480菌株制备柠檬酸的方法:Method for preparing citric acid by using Aspergillus niger strain 101-HAC11 deposit number CGMCC No. 12480:
(1)采用的发酵菌株为黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480,发酵培养基组成为(g/L):葡萄糖200g,玉米浆60g/L,(NH 4) 2SO 4 9g/L,MgSO 4·7H 2O 0.05g/L,K 2HPO,4g/L,CuSO 4 0.8mg/L ZnSO 4 0.02g/L,CaCl 2 2.0g/L,KCl 0.1g/L,FeSO 4 0.34mg/L pH 5.0~5.5; (1) The fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480. The composition of the fermentation medium is (g / L): 200 g glucose, 60 g / L corn slurry, (NH 4 ) 2 SO 4 9g / L, MgSO 4 · 7H 2 O 0.05g / L, K 2 HPO, 4g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ~ 5.5;
(2)发酵培养控制条件:按10%(v/v)的接种量控制,种龄控制在27小时,将培养好的种子接入发酵培养基,培养温度30℃,发酵通气量为0.1m 3/m 3.min,罐压0.07MPa,搅拌速度80转/分钟,发酵时间50小时,发酵过程中通入无菌空气,发酵结果柠檬酸产量为220g/L,糖酸转化率在102%。 (2) Fermentation control conditions: Controlled by 10% (v / v) inoculation amount, seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 30 ° C, and the fermentation aeration is 0.1m 3 / m 3 .min, tank pressure 0.07 MPa, stirring speed 80 rpm, fermentation time 50 hours, sterile air is introduced during fermentation, the citric acid yield is 220 g / L, and the sugar-acid conversion rate is 102%. .
实施例3Example 3
采用黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480菌株制备柠檬酸的方法:Method for preparing citric acid by using Aspergillus niger strain 101-HAC11 deposit number CGMCC No. 12480:
(1)采用的发酵菌株为黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480,发酵培养基组成为(g/L):葡萄糖260g,玉米浆80g/L,(NH 4) 2SO 4 11g/L,MgSO 4·7H 2O 0.15g/L,K 2HPO 6g/L,CuSO 4 0.8mg/L ZnSO 4 0.02g/L,CaCl 2 2.0g/L,KCl 0.1g/L,FeSO 4 0.34mg/L pH 5.0~5.5; (1) The fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): glucose 260g, corn slurry 80g / L, (NH 4 ) 2 SO 4 11g / L, MgSO 4 · 7H 2 O 0.15g / L, K 2 HPO 6g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ~ 5.5;
(2)发酵培养控制条件:按15%(v/v)的接种量控制,种龄控制在27小时,将培养好的种子接入发酵培养基,培养温度40℃,发酵通气量为0.15m 3/m 3.min,罐压0.12MPa,搅拌速度100转/分钟,发酵时间60小时,发酵过程中通入无菌空气,发酵结果柠檬酸产量为260g/L,糖酸转化率在100%。 (2) Control conditions of fermentation culture: Controlled by inoculation amount of 15% (v / v), seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 40 ° C, and the fermentation aeration is 0.15m 3 / m 3 .min, tank pressure of 0.12 MPa, stirring speed of 100 rpm, fermentation time of 60 hours, sterile air was introduced during fermentation, fermentation yield was 260 g / L, sugar acid conversion rate was 100% .
实施例4Example 4
采用黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480菌株制备柠檬酸的方法:Method for preparing citric acid by using Aspergillus niger strain 101-HAC11 deposit number CGMCC No. 12480:
(1)采用的发酵菌株为黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480,发酵培养基组成为(g/L):玉米或马铃薯淀粉糖化液以其中含葡萄糖200g计算,玉米浆60g/L,(NH 4) 2SO 4 9g/L,MgSO 4·7H 2O 0.05g/L,K 2HPO 4g/L,CuSO 4 0.8mg/L ZnSO 4 0.02g/L,CaCl 2 2.0g/L,KCl 0.1g/L,FeSO 4 0.34mg/L pH 5.0~5.5; (1) The fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): corn or potato starch saccharification solution is calculated based on 200g of glucose and 60g of corn pulp / L, (NH 4 ) 2 SO 4 9g / L, MgSO 4 · 7H 2 O 0.05g / L, K 2 HPO 4g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ~ 5.5;
(2)发酵培养控制条件:按10%(v/v)的接种量控制,种龄控制在27小时,将培养好的种子接入发酵培养基,培养温度30℃,发酵通气量为0.1m 3/m 3.min,罐压0.07MPa,搅拌速度80转/分钟,发酵时间50小时,发酵过程中通入无菌空气,发酵结果柠檬酸产量为220g/L,糖酸转化率在102%。 (2) Fermentation control conditions: Controlled by 10% (v / v) inoculation amount, seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 30 ° C, and the fermentation aeration is 0.1m 3 / m 3 .min, tank pressure 0.07 MPa, stirring speed 80 rpm, fermentation time 50 hours, sterile air is introduced during fermentation, the citric acid yield is 220 g / L, and the sugar-acid conversion rate is 102%. .
实施例5Example 5
采用黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480菌株制备柠檬酸的方法:Method for preparing citric acid by using Aspergillus niger strain 101-HAC11 deposit number CGMCC No. 12480:
(1)采用的发酵菌株为黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480,发酵培养基组成为(g/L):玉米或马铃薯淀粉糖化液以其中含葡萄糖260g计算,玉米浆80g/L,(NH 4) 2SO 4 11g/L,MgSO 4·7H 2O 0.15g/L,K 2HPO 6g/L,CuSO 4 0.8mg/L ZnSO 4 0.02g/L,CaCl 2 2.0g/L,KCl 0.1g/L,FeSO 4 0.34mg/L pH 5.0~5.5; (1) The fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): corn or potato starch saccharification solution is calculated based on 260g of glucose and 80g of corn pulp / L, (NH 4 ) 2 SO 4 11g / L, MgSO 4 · 7H 2 O 0.15g / L, K 2 HPO 6g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ~ 5.5;
(2)发酵培养控制条件:按15%(v/v)的接种量控制,种龄控制在27小时,将培养好的种子接入发酵培养基,培养温度40℃,发酵通气量为0.15m 3/m 3.min,罐压0.12MPa,搅拌速度100转/分钟,发酵时间60小时,发酵过程中通入无菌空气,发酵结果柠檬酸产量为260g/L,糖酸转化率在100%。 (2) Control conditions of fermentation culture: Controlled by inoculation amount of 15% (v / v), seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 40 ° C, and the fermentation aeration is 0.15m 3 / m 3 .min, tank pressure of 0.12 MPa, stirring speed of 100 rpm, fermentation time of 60 hours, sterile air was introduced during fermentation, fermentation yield was 260 g / L, sugar acid conversion rate was 100% .
实施例6Example 6
采用黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480菌株制备柠檬酸的方法:Method for preparing citric acid by using Aspergillus niger strain 101-HAC11 deposit number CGMCC No. 12480:
(1)采用的发酵菌株为黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480,发酵培养基组成为(g/L):蔗糖或麦芽糖200g,玉米浆60g/L,(NH 4) 2SO 4 9g/L,MgSO 4·7H 2O 0.05g/L,K 2HPO 4g/L,CuSO 4 0.8mg/L ZnSO 4 0.02g/L,CaCl 2 2.0g/L,KCl 0.1g/L,FeSO 4 0.34mg/L pH 5.0~5.5; (1) The fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): sucrose or maltose 200g, corn pulp 60g / L, (NH 4 ) 2 SO 4 9g / L, MgSO 4 · 7H 2 O 0.05g / L, K 2 HPO 4g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ~ 5.5;
(2)发酵培养控制条件:按10%(v/v)的接种量控制,种龄控制在27小时,将培养好的种子接入发酵培养基,培养温度30℃,发酵通气量为0.1m 3/m 3.min,罐压0.07MPa,搅拌速度80转/分钟,发酵时间50小时,发酵过程中通入无菌空气,发酵结果柠檬酸产量为220g/L,糖酸转化率在102%。 (2) Fermentation control conditions: Controlled by 10% (v / v) inoculation amount, seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 30 ° C, and the fermentation aeration is 0.1m 3 / m 3 .min, tank pressure 0.07 MPa, stirring speed 80 rpm, fermentation time 50 hours, sterile air is introduced during fermentation, the citric acid yield is 220 g / L, and the sugar-acid conversion rate is 102%. .
实施例7Example 7
采用黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480菌株制备柠檬酸的方法:Method for preparing citric acid by using Aspergillus niger strain 101-HAC11 deposit number CGMCC No. 12480:
(1)采用的发酵菌株为黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480,发酵培养基组成为(g/L):蔗糖或麦芽糖260g,玉米浆80g/L,(NH 4) 2SO 4 11g/L,MgSO 4·7H 2O 0.15g/L,K 2HPO,6g/L,CuSO 4 0.8mg/L ZnSO 4 0.02g/L,CaCl 2 2.0g/L,KCl 0.1g/L,FeSO 4 0.34mg/L pH 5.0~5.5; (1) The fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the fermentation medium composition is (g / L): sucrose or maltose 260g, corn pulp 80g / L, (NH 4 ) 2 SO 4 11g / L, MgSO 4 · 7H 2 O 0.15g / L, K 2 HPO, 6g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L , FeSO 4 0.34mg / L pH 5.0 ~ 5.5;
(2)发酵培养控制条件:按15%(v/v)的接种量控制,种龄控制在27小时,将培养好的种子接入发酵培养基,培养温度40℃,发酵通气量为0.15m 3/m 3.min,罐压0.12MPa,搅拌速度100转/分钟,发酵时间60小时,发酵过程中通入无菌空气,发酵结果柠檬酸产量为260g/L,糖酸转化率在100%。 (2) Control conditions of fermentation culture: Controlled by inoculation amount of 15% (v / v), seed age is controlled at 27 hours, the cultivated seeds are connected to the fermentation medium, the cultivation temperature is 40 ° C, and the fermentation aeration is 0.15m 3 / m 3 .min, tank pressure of 0.12 MPa, stirring speed of 100 rpm, fermentation time of 60 hours, sterile air was introduced during fermentation, fermentation yield was 260 g / L, sugar acid conversion rate was 100% .
Figure PCTCN2018000393-appb-000018
Figure PCTCN2018000393-appb-000018
Figure PCTCN2018000393-appb-000019
Figure PCTCN2018000393-appb-000019
Figure PCTCN2018000393-appb-000020
Figure PCTCN2018000393-appb-000020
Figure PCTCN2018000393-appb-000021
Figure PCTCN2018000393-appb-000021
Figure PCTCN2018000393-appb-000022
Figure PCTCN2018000393-appb-000022
Figure PCTCN2018000393-appb-000023
Figure PCTCN2018000393-appb-000023
Figure PCTCN2018000393-appb-000024
Figure PCTCN2018000393-appb-000024
Figure PCTCN2018000393-appb-000025
Figure PCTCN2018000393-appb-000025

Claims (4)

  1. 一种高产柠檬酸微生物的发酵菌株,其分类黑曲霉菌株Aspergillus niger 101-HAC11,保藏号CGMCC No.12480A fermenting strain of citric acid-producing microorganism, its classification is Aspergillus niger 101-HAC11, deposit number CGMCC No. 12480
  2. 权利要求1所述高产柠檬酸微生物的发酵菌株的构建方法,其特征在于该菌株是将黑曲霉中的丙酮酸羧化酶PC基因、丙酮酸脱氢酶PD基因及交替氧化酶Aox1基因整合到黑曲霉基因组上,利用该重组黑曲霉菌株发酵生产柠檬酸;所述丙酮酸羧化酶PC基因的表达受Pgla启动子的调控,丙酮酸脱氢酶PD基因及交替氧化酶Aox1基因受PgpdA启动子调控。The method for constructing a fermentation strain of a citric acid-producing microorganism according to claim 1, characterized in that the strain integrates a pyruvate carboxylase PC gene, a pyruvate dehydrogenase PD gene, and an alternate oxidase Aox1 gene in Aspergillus niger. On the Aspergillus niger genome, the recombinant Aspergillus niger strain is used to produce citric acid; the expression of the pyruvate carboxylase PC gene is regulated by the Pgla promoter, and the pyruvate dehydrogenase PD gene and the alternate oxidase Aox1 gene are activated by PgpdA Subregulation.
  3. 一种采用权利要求1所述黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480菌株制备柠檬酸的方法:A method for preparing citric acid by using Aspergillus niger strain 101-HAC11 deposit number CGMCC No. 12480 according to claim 1:
    (1)采用的发酵菌株为黑曲霉菌株Aspergillus niger 101-HAC11保藏号CGMCC No.12480,发酵培养基组成为(g/L):淀粉糖质原料200~260g,玉米浆60~80g/L,(NH 4) 2SO 49~11g/L,MgSO 4·7H 2O 0.05~0.15g/L,K 2HPO,4~6g/L,CuSO 40.8mg/L ZnSO 40.02g/L,CaCl 22.0g/L,KCl 0.1g/L,FeSO 40.34mg/L pH 5.0~5.5; (1) The fermentation strain used is Aspergillus niger 101-HAC11 deposit number CGMCC No. 12480, and the composition of the fermentation medium is (g / L): 200-260g of starch sugar material, 60-80g / L of corn pulp, (NH 4 ) 2 SO 4 9 ~ 11g / L, MgSO 4 · 7H 2 O 0.05 ~ 0.15g / L, K 2 HPO, 4 ~ 6g / L, CuSO 4 0.8mg / L ZnSO 4 0.02g / L, CaCl 2 2.0g / L, KCl 0.1g / L, FeSO 4 0.34mg / L pH 5.0 ~ 5.5;
    (2)发酵培养控制条件:接种量控制10%~15%(v/v),种龄控制在24~27小时,将培养好的种子接入发酵罐,培养温度30~40℃,发酵通气量为0.1~0.15m 3/m 3.min,罐压0.07~0.12MPa,搅拌速度80~100转/分钟,发酵时间50~60小时,发酵过程中通入无菌空气,发酵结果柠檬酸产量为220~260g/L,糖酸转化率在100%~102% (2) Control conditions for fermentation culture: The inoculation amount is controlled to 10% to 15% (v / v), the seed age is controlled to 24 to 27 hours, the cultivated seeds are connected to the fermentation tank, the cultivation temperature is 30 to 40 ° C, and the fermentation is aerated The amount is 0.1 ~ 0.15m 3 / m 3 .min, the tank pressure is 0.07 ~ 0.12MPa, the stirring speed is 80 ~ 100 rpm, the fermentation time is 50 ~ 60 hours, the sterile air is passed during the fermentation process, and the citric acid yield is obtained as a result of fermentation. 220 ~ 260g / L, sugar-acid conversion rate is 100% ~ 102%
  4. 权利要求9所述的制备方法,其中淀粉糖质原料包括:淀粉,其中有玉米淀粉、马铃薯淀粉、木薯淀粉经过液化、糖化后过滤的含糖质溶液,糖质包括:葡萄糖、蔗糖、果糖、麦芽糖、不显色糊精。The preparation method according to claim 9, wherein the starch sugar material comprises starch, including corn starch, potato starch, cassava starch after liquefaction and saccharification, and a sugar-containing solution filtered, and the sugar includes glucose, sucrose, fructose, Maltose, no color dextrin.
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