WO2020052658A1 - Filter-plate self-adaptive pressure adjustment oil-gas separation device for engine - Google Patents
Filter-plate self-adaptive pressure adjustment oil-gas separation device for engine Download PDFInfo
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- WO2020052658A1 WO2020052658A1 PCT/CN2019/105739 CN2019105739W WO2020052658A1 WO 2020052658 A1 WO2020052658 A1 WO 2020052658A1 CN 2019105739 W CN2019105739 W CN 2019105739W WO 2020052658 A1 WO2020052658 A1 WO 2020052658A1
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- oil
- plate
- filter
- separation device
- coarse filter
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
- F01M2013/0438—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil with a filter
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M13/00—Crankcase ventilating or breathing
- F01M13/04—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
- F01M2013/0488—Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil with oil trap in the return conduit to the crankcase
Definitions
- the invention belongs to the technical field of oil and gas separation, and particularly relates to a filter plate type adaptive pressure regulating engine oil and gas separation device.
- the oil and gas generated by the engine at work enters the combustion chamber to participate in the combustion.
- the oil contained in this part of the oil and gas usually cannot be completely burned. Instead, the oil is channeled into the crankcase through the piston ring along with the exhaust gas.
- the oil vapor condenses Thinning, performance degradation, and the combustible gas mixture and exhaust gas entering the crankcase will also increase the pressure in the crankcase, oil leakage from the crankshaft oil seals, gaskets, etc., increasing the pollution of the atmosphere during the engine operation. Therefore,
- the oil and gas exhausted by the engine needs to be separated by integrating an oil and gas separator in the cylinder head cover.
- the traditional cylinder head cover can only perform a single separation, and the effect is not as expected.
- the Chinese utility model patent “A cylinder head cover” with the publication number of CN205559013U includes a cylinder head cover body, and an oil and gas pre-separation chamber is formed inside the cylinder head cover body.
- the oil and gas pre-separation chamber is provided with a pre-separation air inlet.
- a pre-separation gas outlet in the oil-gas pre-separation chamber from the pre-separation air inlet to the pre-separation gas outlet, a plurality of lateral partitions arranged in a vertical direction and a labyrinth space in a horizontal direction are sequentially arranged.
- a plurality of vertical partitions, a horizontal partition and a vertical partition form a labyrinth-type oil and gas passage that communicates with the pre-separated air inlet and the pre-separated air outlet, and an oil-gas separator is integrated on the outer side wall of the cylinder head cover.
- the core of the pre-separation of oil and gas in the cylinder head cover in the prior art is a labyrinth-type oil and gas channel formed between the horizontal partition and the vertical partition, but its single-layer structure has poor oil and gas separation capabilities and low separation efficiency.
- the purpose of the present invention is to overcome the shortcomings of the prior art described above, and provide a new filter plate type self-adapting pressure regulating engine oil-gas separation device, which can effectively separate oil droplets of oil-gas mixtures, and has high separation efficiency, and does not require regular maintenance and replacement of filter elements. , Can meet the requirements of the national six engines.
- the invention provides a filter plate type self-adapting pressure-regulating engine oil-gas separation device, which includes a filter-hole type separation device and an initial separation device provided in a mounting groove in a cylinder head cover, and the mounting groove is provided for receiving oil and gas in a crankcase.
- the inlet of the mixture is provided with an exhaust hole for discharging the separated exhaust gas.
- the cylinder head cover, the filter-type separation device and the preliminary separation device are combined to form a curved oil and gas channel.
- the air inlet flows in, and then flows through the preliminary separation device for preliminary oil and gas separation, and then flows through the filter separation device for accelerated oil and gas separation.
- the preliminary separation device includes: a first curved baffle provided on the bottom plate, and a second The curved baffle plate and the first partition plate, the second partition plate, the third partition plate, the fourth partition plate, the fifth partition plate, and the sixth partition plate arranged in parallel on the bottom plate;
- the filter-type separation device includes: The coarse filter plate, the coarse filter baffle plate and the check valve provided on the coarse filter plate are arranged in parallel on the bottom plate; due to the setting of the check valve, the check valve does not conduct when the internal air pressure is small, and the internal air pressure is too high. Big One-way valve is turned to ease separation of the internal pressure protection, so that the filter pore separation apparatus has a characteristic of an adaptive regulator.
- the bottom plate is further provided with a first oil return cavity, a second oil return cavity, a third oil return cavity, a fourth oil return cavity, and a fifth oil return cavity; the oil and gas mixture enters through the air inlet hole. After that, some oil droplets are separated under the action of the first separator, and the separated oil droplets are discharged through the first oil return cavity to solve the problem of oil drainage.
- the coarse filter plate in the filter hole type separation device is provided with a coarse filter hole for accelerating the oil and gas mixture.
- the coarse filter baffle is provided with a filter for collision and separation of oil droplets and diversion to oil.
- the coarse filter baffle is provided with needle-like protrusions for increasing the contact area of oil and gas collision, and the needle-like protrusions can effectively prevent The oil droplets are crushed twice due to high-speed collision to improve the efficiency of oil and gas separation.
- the coarse filter baffle is a non-closed open structure (easy for the flow of oil and gas mixture).
- the fifth return oil chamber is set in the coarse filter orifice plate and coarse filter. The bottom of the baffle is used to drain the collected oil droplets.
- the filtering hole type separation device further includes a curved plate provided on the bottom plate for impact separation of oil droplets and a sixth oil return chamber for discharging collected oil droplets.
- the curved plate is further provided There are two filter ribs for guiding oil droplets to the sixth oil return chamber.
- the distance between the coarse filter plate and the coarse filter baffle is 2 to 5 mm.
- the diameter of the coarse filter hole is 3 to 6 mm.
- the number of holes is 10 to 45, so that the flow velocity through the coarse filter plate is controlled at 5 to 8 m / s, and the oil and gas mixture flowing through the coarse filter plate collides with the coarse filter baffle to separate large oil droplets within this flow rate range. The effect is good.
- the filter plate-type self-adapting pressure-regulating engine oil and gas separation device can accelerate the oil and gas mixture. Large oil droplets can be separated through the initial separation device, and the filter-type separation device can further improve the separation efficiency.
- the filter-plate self-adapting pressure-regulating engine oil and gas The separation device can also preset the size of the coarse filter holes (including the size of the pores and the number of filter holes) according to the amount of air intake, thereby ensuring the accelerated flow rate of the oil and gas mixture and improving the efficiency of impacting and separating oil droplets.
- FIG. 1 is a schematic structural diagram of a filter plate type adaptive pressure regulating engine oil-gas separation device according to an embodiment of the present invention
- FIG. 2 is a schematic diagram of a three-dimensional structure of a pre-filter plate type adaptive pressure regulating engine oil-gas separation device (bottom plate not shown) according to an embodiment of the present invention
- FIG. 3 is a schematic structural diagram of a coarse filter orifice plate, a coarse filter baffle, and a check valve according to an embodiment of the present invention
- FIG. 4 is a schematic structural diagram of a fine filter hole covering an outlet end of a check valve according to an embodiment of the present invention
- FIG. 5 is a schematic diagram of a three-dimensional structure of a coarse filter baffle provided with needle-shaped protrusions according to an embodiment of the present invention
- FIG. 6 is a working principle diagram of a check valve in a conducting state according to an embodiment of the present invention.
- 100 is the cylinder head cover
- 101 is the mounting groove
- 102 is the air inlet hole
- 103 is the air outlet
- 201 is the bottom plate
- 202 is the first curved baffle
- 203 is the second curved baffle
- 204 is the first One partition
- 205 is the second partition
- 206 is the third partition
- 207 is the fourth partition
- 208 is the fifth partition
- 209 is the sixth partition
- 210 is a coarse filter plate
- 211 is a coarse filter Baffle plate
- 212 is the first oil return chamber
- 213 is the second oil return chamber
- 214 is the third oil return chamber
- 215 is the fourth oil return chamber
- 216 is the fifth oil return chamber
- 217 is the sixth oil return chamber.
- 218 is a curved plate
- 219 is a check valve
- 220 is a coarse filter hole
- 221 is a filter rib
- 222 is a needle-shaped protrusion.
- a filter plate type self-adapting pressure regulating engine oil-gas separation device in the embodiment of the present invention, includes a filter hole type separation device provided in a mounting groove in a cylinder head cover and a preliminary Separation device.
- the preliminary separation device can separate part of the oil droplets during the inlet phase of the oil and gas mixture. After the oil and gas mixture flows through the preliminary separation device, it enters the filter-type separation device, and the accelerated collision separation is performed in the filter-type separation device, and the oil droplets pass through The oil return pipe is drained. As shown in FIGS.
- the cylinder head cover 100 is provided with a mounting groove 101 for installing a preliminary separation device and a filter-type separation device.
- the mounting groove 101 is provided with an air inlet hole 102 for receiving an oil and gas mixture in a crankcase of an engine.
- an exhaust hole 103 for discharging the separated exhaust gas, the cylinder head cover 100, a filter-type separation device and a preliminary separation device are combined to form a curved oil and gas passage, and the preliminary separation device includes a bottom plate 201
- the first curved baffle 202, the second curved baffle 203, and the first partition 204, the second partition 205, the third partition 206, and the fourth partition which are arranged in parallel on the bottom plate 201 for collision and separation of oil droplets.
- the fourth partition plate 207, the fifth partition plate 208, and the sixth partition plate 209 together form a curved oil and gas channel.
- the oil and gas mixture flows from the air inlet hole 102 and flows through the preliminary separation device. Part of the oil droplets have been affected by the partition plate.
- the filter-type separation device includes a coarse filter plate 210 arranged on the base plate 201 in parallel for accelerating the oil and gas mixture, a coarse filter baffle plate 211 for impact separation of oil droplets, and a unit provided on the coarse filter plate 210.
- Check valve 219 (as shown in Figure 3), when the oil and gas mixture flows through the filter-type separation device, the oil and gas mixture is accelerated through the coarse filter plate 210, and then collided with the coarse filter baffle 211 to separate it.
- the check valve 219 is used for The internal air pressure is adjusted to achieve a better separation effect.
- the exhaust gas is discharged through the exhaust hole 103 after the separation.
- the bottom plate 201 is further provided with a first oil return cavity 212, a second oil return cavity 213, a third oil return cavity 214, a fourth oil return cavity 215, and a first oil return cavity 212 for discharging collected oil droplets.
- the oil droplets are discharged through the fourth oil return chamber 215; subsequently, the oil and gas mixture flows through the filter-type separation device, the oil and gas mixture is accelerated through the coarse filter orifice plate 210, and then collided with the coarse filter baffle 211 to separate and partially separate the oil.
- the drops are discharged through the fifth oil return chamber 216.
- the coarse filter plate 210 is provided with a coarse filter hole 220 for accelerating the oil and gas mixture once.
- the coarse filter baffle 211 is provided with a filter rib 221 for collisionally separating large oil droplets and diverting large oil droplets to the fifth oil return chamber 216; In one embodiment, as shown in FIG.
- the coarse filter baffle 211 is provided with needle-shaped protrusions 222 for increasing the contact area of oil and gas collision, and the needle-shaped protrusions 222 can effectively absorb high-speed collision coarse filters.
- the large oil droplets of the baffle 211 guide the oil droplets to the fifth oil return chamber 216, preventing the large oil droplets from being broken due to high-speed collisions (large oil droplet collisions are prone to splashing), and improving the efficiency of oil and gas separation;
- the fifth oil return chamber 216 is disposed below the coarse filter orifice plate 210 and the coarse filter baffle 211 for discharging collected oil droplets.
- the coarse filter baffle 211 is a non-closed opening structure (easy to form an oil and gas channel).
- the outlet end of the check valve 219 is fixed on the coarse filter hole plate 210. Because the coarse filter hole 220 is provided on the coarse filter plate 210, the outlet end of the check valve 219 will cover part of the coarse filter hole 220 (as shown in the figure) 3.
- the top cover compresses the spring to conduct the check valve (as shown in Figure 6).
- the medium can enter through the inlet end and exit from the coarse filter hole covered by the outlet end.
- the oil and gas mixture flows through the coarse filter orifice plate 210 and accelerates to collide with the coarse filter baffle 211.
- the oil droplets will flow through a filter rib 221 into the fifth oil return chamber 216, and the remaining oil and gas mixture flows through the opening of the coarse filter baffle 211. Part (oil and gas channel) flows out.
- the diameter of the coarse filter hole 220 is set to 3 mm, and the number of the coarse filter hole 220 is set to 22 (one-way valve The outlet end of 219 is covered by 4 and the outlet end of non-return valve 219 is covered by 18.
- the oil and gas mixture can pass through the 18 unfiltered coarse filter holes 220), the coarse filter plate 210 and the coarse filter baffle 211
- the interval is set to 2mm, so that the flow rate of the oil and gas mixture through the coarse filter plate 210 is controlled at about 7.9m / s. At this time, the internal air pressure is not enough to conduct the check valve 219 to flow through the coarse filter plate 210 oil and gas mixture.
- the large oil droplets are collided with the coarse filter baffle 211 to obtain a better separation effect; when the intake air volume of the air inlet 102 is increased from 60L / min to 78L / min, the oil and gas mix
- the flow rate of the stream passing through the coarse filter plate 210 is increased to 10.2 m / s, and the check valve 219 is conducted under the impact of gas pressure (the oil and gas mixture can pass through 22 coarse filter holes 220), so that the oil and gas mixture flows through the coarse filter plate 210
- the flow velocity is reduced to 8.4m / s, and the oil and gas mixture flowing through the coarse filter orifice plate 210 is matched with the coarse filter baffle 2 at the flow velocity and spacing settings.
- the intake air volume of the air inlet 102 is 105L / min
- the diameter of the coarse filter hole 220 is set to 6mm
- the coarse filter hole 220 The number is set to 10 (in which the outlet end of the check valve 219 is covered by 2 and the outlet end of the check valve 219 is not covered with 8, the oil and gas mixture can pass through the 8 coarse filter holes 220 that are not covered), so
- the distance between the coarse filter plate 210 and the coarse filter baffle 211 is set to 3 mm, so that the flow rate of the oil and gas mixture through the coarse filter plate 210 is controlled at about 7.7 m / s.
- the internal pressure is not enough to make the check valve 219
- the oil and gas mixture flowing through the coarse filter orifice plate 210 collides with the coarse filter baffle 211 to separate large oil droplets under the setting of the flow velocity and the spacing, and a better separation effect can be obtained;
- the flow rate of the oil and gas mixture passing through the coarse filter orifice plate 210 is increased to 10.3m / s, and the check valve 219 is conducted under the impact of gas pressure (the oil and gas mixture can pass through 10 coarse filter holes 220 )
- the air and gas mixture flowing through the coarse filter plate 210 Collision with the coarse filter baffle 211 under the setting of the flow velocity and the distance can obtain a better separation effect; in another embodiment, if the air intake volume of the inlet hole 102 is 180 L / min, the coarse filter hole The pore diameter of
- the internal air pressure is not enough to conduct the check valve 219, and the oil and gas mixture flowing through the coarse filter orifice plate 210 will collide with the coarse filter baffle 211 to separate large oil droplets under the setting of the flow rate and spacing. Separation effect; when the intake air volume of the air inlet 102 is increased from 180L / min to 240L / min, the flow rate of the oil-gas mixture passing through the coarse filter plate 210 is increased to 10.2m / s, and the check valve 219 is under the impact of gas pressure Conduction (oil and gas mixture can pass through 24 coarse filter holes 220), allowing the oil and gas mixture to flow through the coarse filter plate 210 The speed drops to 8.5m / s, and the oil and gas mixture flowing through the coarse filter orifice plate 210 collides with the coarse filter baffle 211 under the setting of the flow velocity and spacing, and a better separation effect can be obtained; in another embodiment, such as The air intake of the air hole 102 is 200 L / min, the diameter of
- the distance between the coarse filter plate 210 and the coarse filter baffle 211 is set to 4 mm, so that The flow rate of the oil and gas mixture passing through the coarse filter plate 210 is controlled at about 7.4 m / s. At this time, the internal pressure is not sufficient to conduct the check valve 219, and the oil and gas mixture flowing through the coarse filter plate 210 is set at this flow rate and distance. Colliding with the coarse filter baffle 211 to separate large oil droplets can achieve better separation effect; when the intake air volume of the air inlet hole 102 is increased from 200L / min to 270L / min, the oil and gas mixture flows through the coarse filter plate 210.
- the flow rate is increased to 9.9m / s, and the check valve 219 conducts under the impact of gas pressure (the oil and gas mixture can pass through 20 coarse filter holes 2 20), reduce the flow rate of the oil and gas mixture through the coarse filter plate 210 to 8 m / s, and the oil and gas mixture flowing through the coarse filter plate 210 collides with the coarse filter baffle 211 under the setting of the flow rate and the distance, and a better result can be obtained
- the air intake volume of the air inlet hole 102 is 230 L / min
- the diameter of the coarse filter hole 220 is set to 4mm
- the number of the coarse filter hole 220 is set to 45 (The outlet end of the one-way valve 219 is covered with 5, and the outlet end of the one-way valve 219 is not covered with 40.
- the oil and gas mixture can pass through the 40 uncovered coarse filter holes 220).
- the coarse filter plate 210 and The pitch of the coarse filter baffle 211 is set to 4mm, so that the flow rate of the oil and gas mixture passing through the coarse filter orifice plate 210 is controlled at about 8m / s. At this time, the internal pressure is not sufficient to conduct the check valve 219 to flow through the coarse filter hole.
- the oil and gas mixture of plate 210 collides with the coarse filter baffle 211 to separate large oil droplets under the setting of the flow rate and spacing, and a better separation effect can be obtained; when the intake air volume of the air inlet 102 is increased from 230L / min to 300L / min At this time, the flow velocity of the oil-gas mixture passing through the coarse filter orifice plate 210 is increased to 9.9 m / s, and the one-way valve 219 is under the impact of gas pressure (The oil and gas mixture can pass through the 45 coarse filter holes 220), so that the flow rate of the oil and gas mixture flowing through the coarse filter plate 210 is reduced to 8.8 m / s, and the oil and gas mixture flowing through the coarse filter plate 210 is set at the flow rate and spacing Collision with the coarse filter baffle 211 can achieve better separation effect.
- the filter-type separation device further includes a curved plate 218 provided on the bottom plate 201 for impact separation of oil droplets, and a sixth plate for discharging collected oil droplets.
- An oil return chamber 217, the curved plate 218 is further provided with two filter ribs (not shown in the figure) for colliding and separating oil droplets and guiding the oil droplets to the sixth oil return chamber 217; During the collision, the oil droplets flow into the sixth oil return chamber 217 through the two filter ribs, and the remaining oil and gas mixture flows through the upper part of the curved plate 218 (oil and gas passage) into the exhaust hole 103 to complete the pre-separation of the oil and gas mixture in the crankcase.
- the filter plate type adaptive pressure regulating engine oil-gas separation device can accelerate the oil-gas mixture, separate oil droplets and flow out through the oil return cavity, and separate High efficiency; the size of the coarse filter (including the size of the filter and the number of filters) can also be preset according to the amount of air intake to ensure the accelerated flow rate and improve the efficiency of impacting and separating oil droplets. Emission standards.
- references to "individual embodiments”, “some embodiments”, “one embodiment”, or “embodiments” in this specification refer to specific features, structures, or properties described in connection with the embodiments, including In at least one embodiment.
- the appearances of the phrases “in various embodiments”, “in some embodiments”, “in one embodiment”, or “in embodiments” and the like in various places throughout the specification do not necessarily refer to the same implementation example.
- the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
- a particular feature, structure, or property shown or described in connection with one embodiment can be combined, in whole or in part, with a feature, structure, or property of one or more other embodiments without limitation, as long as the combination is not a non- Logical or not working.
- each element in the drawings of the present application is for illustrative purposes only, and is not drawn to scale.
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Abstract
Disclosed is a filter-plate self-adaptive pressure adjustment oil-gas separation device for an engine. The device comprises a filter-pore separation device and a primary separation device, which are arranged in a mounting slot (101) in a cylinder head cover (100), wherein the mounting slot (101) is provided with a gas inlet hole (102) for receiving an oil-gas mixture in a crankcase; the mounting slot (101) is further provided with an exhaust hole (103) for discharging the separated exhaust gas; and the cylinder head cover (100), the filter-pore separation device and the primary separation device are combined to form a bent oil-gas channel. The filter-plate self-adaptive pressure adjustment oil-gas separation device for an engine can accelerate the oil-gas mixture, and the separated oil droplets flow out through an oil return chamber, thereby having a high separation efficiency and meeting the China VI Engine Emission Standards.
Description
本发明属于油气分离技术领域,具体涉及一种滤板式自适应调压发动机油气分离装置。The invention belongs to the technical field of oil and gas separation, and particularly relates to a filter plate type adaptive pressure regulating engine oil and gas separation device.
发动机在工作时产生的油气进入燃烧室参加燃烧,这一部分油气中含有的机油通常不能完全燃烧,而是连同废气一起经活塞环窜入曲轴箱内,进入到曲轴箱后,该部分机油蒸汽凝结变稀,性能下降,而且可燃混合气和废气进入曲轴箱内还会使得曲轴箱内压力增大,机油从曲轴油封、衬垫等处渗漏,增加发动机运转过程中对大气的污染,因此,需要通过在气缸盖罩中集成油气分离器来对发动机排除的油气进行分离,传统的气缸盖罩只能进行单次分离,效果并不能达到预期。The oil and gas generated by the engine at work enters the combustion chamber to participate in the combustion. The oil contained in this part of the oil and gas usually cannot be completely burned. Instead, the oil is channeled into the crankcase through the piston ring along with the exhaust gas. After entering the crankcase, the oil vapor condenses Thinning, performance degradation, and the combustible gas mixture and exhaust gas entering the crankcase will also increase the pressure in the crankcase, oil leakage from the crankshaft oil seals, gaskets, etc., increasing the pollution of the atmosphere during the engine operation. Therefore, The oil and gas exhausted by the engine needs to be separated by integrating an oil and gas separator in the cylinder head cover. The traditional cylinder head cover can only perform a single separation, and the effect is not as expected.
如公开号为CN205559013U的中国实用新型专利“一种气缸盖罩”,包括气缸盖罩本体,气缸盖罩本体内侧形成有油气预分离腔室,该油气预分离腔室设有预分离进气口和预分离出气口,在油气预分离室内从所述预分离进气口到所述预分离出气口依次设有沿垂直方向间隔排列的多个横向隔板和沿水平方向呈迷宫式间隔排列的多个纵向隔板,横向隔板与纵向隔板之间形成连通预分离进气口和预分离出气口的迷宫式的油气通道,并在气缸盖罩外侧壁集成有油气分离器。For example, the Chinese utility model patent “A cylinder head cover” with the publication number of CN205559013U includes a cylinder head cover body, and an oil and gas pre-separation chamber is formed inside the cylinder head cover body. The oil and gas pre-separation chamber is provided with a pre-separation air inlet. And a pre-separation gas outlet, in the oil-gas pre-separation chamber from the pre-separation air inlet to the pre-separation gas outlet, a plurality of lateral partitions arranged in a vertical direction and a labyrinth space in a horizontal direction are sequentially arranged. A plurality of vertical partitions, a horizontal partition and a vertical partition form a labyrinth-type oil and gas passage that communicates with the pre-separated air inlet and the pre-separated air outlet, and an oil-gas separator is integrated on the outer side wall of the cylinder head cover.
通过以上内容可以发现,现有技术中气缸盖罩油气预分离的核心在于横向 隔板与纵向隔板之间形成的迷宫式的油气通道,但其单层结构油气分离能力差,分离效率低。From the above, it can be found that the core of the pre-separation of oil and gas in the cylinder head cover in the prior art is a labyrinth-type oil and gas channel formed between the horizontal partition and the vertical partition, but its single-layer structure has poor oil and gas separation capabilities and low separation efficiency.
发明内容Summary of the Invention
本发明的目的在于克服上述现有技术的缺陷,提供一种新的滤板式自适应调压发动机油气分离装置,能够有效分离油气混合物种的油滴,而且分离效率高,不需要定期维护更换滤芯,能满足国六发动机要求。The purpose of the present invention is to overcome the shortcomings of the prior art described above, and provide a new filter plate type self-adapting pressure regulating engine oil-gas separation device, which can effectively separate oil droplets of oil-gas mixtures, and has high separation efficiency, and does not require regular maintenance and replacement of filter elements. , Can meet the requirements of the national six engines.
本发明的目的是通过以下技术方案实现的:The object of the present invention is achieved by the following technical solutions:
本发明提供了一种滤板式自适应调压发动机油气分离装置,包括:设置在气缸盖罩内安装槽的滤孔式分离装置和初分离装置,所述安装槽开设有用于接收曲轴箱中油气混合物的进气孔,所述安装槽还设有用于将分离后的废气排出的排气孔,所述气缸盖罩、滤孔式分离装置和初分离装置组合形成弯曲的油气通道,油气混合物自进气孔流入,先流经初分离装置进行初步油气分离,然后流经滤孔式分离装置进行油气加速分离;所述初分离装置包括:设置在底板上的第一曲线型挡板、第二曲线型挡板以及平行布置在底板上的第一隔板、第二隔板、第三隔板、第四隔板、第五隔板和第六隔板;所述滤孔式分离装置包括:平行布置在底板上的粗滤孔板、粗滤挡板和设置在粗滤孔板上的单向阀;由于单向阀的设置,在内部气压较小时单向阀不导通,内部气压过大时单向阀导通缓解内部气压保障分离效果,使得滤孔式分离装置具有自适应调压的特性。The invention provides a filter plate type self-adapting pressure-regulating engine oil-gas separation device, which includes a filter-hole type separation device and an initial separation device provided in a mounting groove in a cylinder head cover, and the mounting groove is provided for receiving oil and gas in a crankcase. The inlet of the mixture is provided with an exhaust hole for discharging the separated exhaust gas. The cylinder head cover, the filter-type separation device and the preliminary separation device are combined to form a curved oil and gas channel. The air inlet flows in, and then flows through the preliminary separation device for preliminary oil and gas separation, and then flows through the filter separation device for accelerated oil and gas separation. The preliminary separation device includes: a first curved baffle provided on the bottom plate, and a second The curved baffle plate and the first partition plate, the second partition plate, the third partition plate, the fourth partition plate, the fifth partition plate, and the sixth partition plate arranged in parallel on the bottom plate; the filter-type separation device includes: The coarse filter plate, the coarse filter baffle plate and the check valve provided on the coarse filter plate are arranged in parallel on the bottom plate; due to the setting of the check valve, the check valve does not conduct when the internal air pressure is small, and the internal air pressure is too high. Big One-way valve is turned to ease separation of the internal pressure protection, so that the filter pore separation apparatus has a characteristic of an adaptive regulator.
在一个实施例中,所述底板上还设置有第一回油腔、第二回油腔、第三回油腔、第四回油腔和第五回油腔;油气混合物从进气孔进入后,在第一隔板的作用下部分油滴被分离,分离后的油滴经第一回油腔排出,解决排油问题;油 气混合物流经第二隔板和第三隔板后,在冲击力的作用下,部分分离出的油滴经第二回油腔排出;油气混合物流经第四隔板和第五隔板后,在冲击力的作用下,部分分离出的油滴经第三回油腔排出;油气混合物流经第六隔板后,在冲击力的作用下,部分分离出的油滴经第四回油腔排出;随后,油气混合物流经滤孔式分离装置,在冲击力的作用下,部分分离出的油滴经第五回油腔排出,达到了排出分离后的油滴的效果。In one embodiment, the bottom plate is further provided with a first oil return cavity, a second oil return cavity, a third oil return cavity, a fourth oil return cavity, and a fifth oil return cavity; the oil and gas mixture enters through the air inlet hole. After that, some oil droplets are separated under the action of the first separator, and the separated oil droplets are discharged through the first oil return cavity to solve the problem of oil drainage. After the oil and gas mixture flows through the second separator and the third separator, Under the action of the impact force, part of the separated oil droplets are discharged through the second oil return chamber; after the oil and gas mixture flows through the fourth and fifth partitions, under the action of the impact force, the partially separated oil droplets pass through the first Three oil chambers are discharged; after the oil and gas mixture flows through the sixth partition, under the action of the impact force, part of the separated oil droplets are discharged through the fourth oil chamber; subsequently, the oil and gas mixture flows through the filter-type separation device. Under the action of the impact force, the partially separated oil droplets are discharged through the fifth oil return chamber, and the effect of discharging the separated oil droplets is achieved.
所述滤孔式分离装置中的粗滤孔板上设置有用于对油气混合物进行加速粗过滤孔;在一个实施例中,所述粗滤挡板上设置有用于碰撞分离油滴并导流到第五回油腔的一滤筋条,在又一个实施例中,所述粗滤挡板上设置有用于增加油气碰撞接触面积的针状凸起部,所述针状凸起部能够有效防止油滴由于高速碰撞造成二次破碎,提高油气分离效率;所述粗滤挡板为非封闭的开口结构(便于油气混合物流动),所述第五回油腔设置在粗滤孔板和粗滤挡板的下方用于排出收集到的油滴。The coarse filter plate in the filter hole type separation device is provided with a coarse filter hole for accelerating the oil and gas mixture. In an embodiment, the coarse filter baffle is provided with a filter for collision and separation of oil droplets and diversion to oil. A filter rib of the fifth oil return chamber. In yet another embodiment, the coarse filter baffle is provided with needle-like protrusions for increasing the contact area of oil and gas collision, and the needle-like protrusions can effectively prevent The oil droplets are crushed twice due to high-speed collision to improve the efficiency of oil and gas separation. The coarse filter baffle is a non-closed open structure (easy for the flow of oil and gas mixture). The fifth return oil chamber is set in the coarse filter orifice plate and coarse filter. The bottom of the baffle is used to drain the collected oil droplets.
在一个实施例中,所述滤孔式分离装置还包括设置在底板上用于碰撞分离油滴的曲形板以及用于排出收集油滴的第六回油腔,所述曲形板还设置有用于将油滴导流到第六回油腔的二滤筋条。In one embodiment, the filtering hole type separation device further includes a curved plate provided on the bottom plate for impact separation of oil droplets and a sixth oil return chamber for discharging collected oil droplets. The curved plate is further provided There are two filter ribs for guiding oil droplets to the sixth oil return chamber.
在一个实施例中,所述粗滤孔板和粗滤挡板的间距为2~5mm,根据进气孔的进气量大小,所述粗过滤孔的孔径为3~6mm,所述粗过滤孔的个数为10~45个,使通过粗滤孔板的流速控制在5~8m/s,流经粗滤孔板油气混合物在该流速范围内与粗滤挡板撞击分离大油滴的效果好。In an embodiment, the distance between the coarse filter plate and the coarse filter baffle is 2 to 5 mm. According to the amount of air intake of the air inlet hole, the diameter of the coarse filter hole is 3 to 6 mm. The number of holes is 10 to 45, so that the flow velocity through the coarse filter plate is controlled at 5 to 8 m / s, and the oil and gas mixture flowing through the coarse filter plate collides with the coarse filter baffle to separate large oil droplets within this flow rate range. The effect is good.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
该滤板式自适应调压发动机油气分离装置能够对油气混合物进行加速,通 过初分离装置可以分离大油滴,滤孔式分离装置可以进一步提升分离效率;此外,该滤板式自适应调压发动机油气分离装置还可以根据进气量的大小预设粗滤孔的规格(包括孔径大小和滤孔个数),以此保障油气混合物加速后的流速,提升撞击分离油滴的效率。The filter plate-type self-adapting pressure-regulating engine oil and gas separation device can accelerate the oil and gas mixture. Large oil droplets can be separated through the initial separation device, and the filter-type separation device can further improve the separation efficiency. In addition, the filter-plate self-adapting pressure-regulating engine oil and gas The separation device can also preset the size of the coarse filter holes (including the size of the pores and the number of filter holes) according to the amount of air intake, thereby ensuring the accelerated flow rate of the oil and gas mixture and improving the efficiency of impacting and separating oil droplets.
以下参照附图对本发明的实施例作进一步说明,其中:The following further describes the embodiments of the present invention with reference to the drawings, in which:
图1为根据本发明一个实施例的滤板式自适应调压发动机油气分离装置的结构示意图;1 is a schematic structural diagram of a filter plate type adaptive pressure regulating engine oil-gas separation device according to an embodiment of the present invention;
图2为根据本发明一个实施例预滤板式自适应调压发动机油气分离装置(底板未示出)的三维结构示意图;2 is a schematic diagram of a three-dimensional structure of a pre-filter plate type adaptive pressure regulating engine oil-gas separation device (bottom plate not shown) according to an embodiment of the present invention;
图3为根据本发明一个实施例的粗滤孔板、粗滤挡板和单向阀的结构示意图;3 is a schematic structural diagram of a coarse filter orifice plate, a coarse filter baffle, and a check valve according to an embodiment of the present invention;
图4为根据本发明一个实施例的单向阀的出口端覆盖细滤孔的结构示意图;4 is a schematic structural diagram of a fine filter hole covering an outlet end of a check valve according to an embodiment of the present invention;
图5为根据本发明一个实施例的粗滤挡板设有针状凸起部的三维结构示意图;5 is a schematic diagram of a three-dimensional structure of a coarse filter baffle provided with needle-shaped protrusions according to an embodiment of the present invention;
图6为根据本发明一个实施例的单向阀导通状态下的工作原理图。6 is a working principle diagram of a check valve in a conducting state according to an embodiment of the present invention.
图中,100为汽缸盖罩,101为安装槽,102为进气孔,103为出气孔,201为底板,202为第一曲线型挡板,203为第二曲线型挡板,204为第一隔板,205为第二隔板,206为第三隔板,207为第四隔板,208为第五隔板,209为第六隔板,210为粗滤孔板,211为粗滤挡板,212为第一回油腔,213为第二回油腔,214为第三回油腔,215为第四回油腔,216为第五回油腔,217为第六回 油腔,218为曲形板,219为单向阀,220为粗滤孔,221为一滤筋条,222为针状凸起部。In the figure, 100 is the cylinder head cover, 101 is the mounting groove, 102 is the air inlet hole, 103 is the air outlet, 201 is the bottom plate, 202 is the first curved baffle, 203 is the second curved baffle, and 204 is the first One partition, 205 is the second partition, 206 is the third partition, 207 is the fourth partition, 208 is the fifth partition, 209 is the sixth partition, 210 is a coarse filter plate, and 211 is a coarse filter Baffle plate, 212 is the first oil return chamber, 213 is the second oil return chamber, 214 is the third oil return chamber, 215 is the fourth oil return chamber, 216 is the fifth oil return chamber, and 217 is the sixth oil return chamber. , 218 is a curved plate, 219 is a check valve, 220 is a coarse filter hole, 221 is a filter rib, and 222 is a needle-shaped protrusion.
为了使本发明的目的,技术方案及优点更加清楚明白,以下结合附图通过具体实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further describes the present invention in detail through specific embodiments with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
在本发明的实施例中提供了一种滤板式自适应调压发动机油气分离装置,该滤板式自适应调压发动机油气分离装置包括设置在气缸盖罩内安装槽的滤孔式分离装置和初分离装置,初分离装置可以在油气混合物进气阶段分离部分油滴,油气混合物流经初分离装置后进入滤孔式分离装置,在滤孔式分离装置中进行加速碰撞分离,并将油滴通过回油管排出。如图1和图2所示,气缸盖罩100设有安装初分离装置和滤孔式分离装置的安装槽101,所述安装槽101开设有用于接收发动机曲轴箱中油气混合物的进气孔102以及用于将分离后的废气排出的排气孔103,所述气缸盖罩100、滤孔式分离装置和初分离装置组合形成弯曲的油气通道,所述初分离装置包括设置在底板201上的第一曲线型挡板202、第二曲线型挡板203以及平行布置在底板201上用于碰撞分离油滴的第一隔板204、第二隔板205、第三隔板206、第四隔板207、第五隔板208和第六隔板209,所述第一曲线型挡板202、第二曲线型挡板203、第一隔板204、第二隔板205、第三隔板206、第四隔板207、第五隔板208和第六隔板209共同围成弯曲的油气通道,油气混合物自进气孔102流入后流经初分离装置,在隔板作用下部分油滴已被初步分离出来;然后,油气混合物流入滤孔式分离装置,所述 滤孔式分离装置包括平行布置在底板201上用于对油气混合物进行加速的粗滤孔板210、用于碰撞分离油滴的粗滤挡板211和设置在粗滤孔板210上的单向阀219(如图3所示),油气混合物流经滤孔式分离装置时,油气混合物经过粗滤孔板210进行加速,然后与粗滤挡板211进行碰撞分离,单向阀219用于调节内部气压以便达到更好的分离效果,分离完成后分离后经排气孔103将废气排出。In the embodiment of the present invention, a filter plate type self-adapting pressure regulating engine oil-gas separation device is provided. The filter plate type self-adapting pressure regulating engine oil-gas separation device includes a filter hole type separation device provided in a mounting groove in a cylinder head cover and a preliminary Separation device. The preliminary separation device can separate part of the oil droplets during the inlet phase of the oil and gas mixture. After the oil and gas mixture flows through the preliminary separation device, it enters the filter-type separation device, and the accelerated collision separation is performed in the filter-type separation device, and the oil droplets pass through The oil return pipe is drained. As shown in FIGS. 1 and 2, the cylinder head cover 100 is provided with a mounting groove 101 for installing a preliminary separation device and a filter-type separation device. The mounting groove 101 is provided with an air inlet hole 102 for receiving an oil and gas mixture in a crankcase of an engine. And an exhaust hole 103 for discharging the separated exhaust gas, the cylinder head cover 100, a filter-type separation device and a preliminary separation device are combined to form a curved oil and gas passage, and the preliminary separation device includes a bottom plate 201 The first curved baffle 202, the second curved baffle 203, and the first partition 204, the second partition 205, the third partition 206, and the fourth partition which are arranged in parallel on the bottom plate 201 for collision and separation of oil droplets. A plate 207, a fifth partition 208, and a sixth partition 209, the first curved baffle 202, the second curved baffle 203, the first partition 204, the second partition 205, and the third partition 206 The fourth partition plate 207, the fifth partition plate 208, and the sixth partition plate 209 together form a curved oil and gas channel. The oil and gas mixture flows from the air inlet hole 102 and flows through the preliminary separation device. Part of the oil droplets have been affected by the partition plate. Is initially separated out; then, the oil and gas mixture flows into the filter-type separation device, The filter-type separation device includes a coarse filter plate 210 arranged on the base plate 201 in parallel for accelerating the oil and gas mixture, a coarse filter baffle plate 211 for impact separation of oil droplets, and a unit provided on the coarse filter plate 210. Check valve 219 (as shown in Figure 3), when the oil and gas mixture flows through the filter-type separation device, the oil and gas mixture is accelerated through the coarse filter plate 210, and then collided with the coarse filter baffle 211 to separate it. The check valve 219 is used for The internal air pressure is adjusted to achieve a better separation effect. After the separation is completed, the exhaust gas is discharged through the exhaust hole 103 after the separation.
在一个实施例中,所述底板201上还设置有用于排出所收集油滴的第一回油腔212、第二回油腔213、第三回油腔214、第四回油腔215和第五回油腔216;油气混合物从进气孔102进入后,首先在第一隔板204的作用下部分油滴被分离,分离后的油滴经第一回油腔212排出;随后油气混合物流经第二隔板205和第三隔板206后,在冲击力的作用下,部分分离出的油滴经第二回油腔213排出;随后油气混合物流经第四隔板207和第五隔板208后,在冲击力的作用下,部分分离出的油滴经第三回油腔214排出;最后,油气混合物流经第六隔板209后,在冲击力的作用下,部分分离出的油滴经第四回油腔215排出;随后,油气混合物流经滤孔式分离装置,油气混合物经过粗滤孔板210进行加速,然后与粗滤挡板211进行碰撞分离,部分分离出的油滴经第五回油腔216排出。所述粗滤孔板210上设置有用于对油气混合物进行一次加速的粗滤孔220。在一个实施例中,如图3所示,所述粗滤挡板211上设置有用于碰撞分离大油滴并导流大油滴到第五回油腔216的一滤筋条221;在又一个实施例中,如图5所示,所述粗滤挡板211上设置有用于增加油气碰撞接触面积的针状凸起部222,所述针状凸起部222能够有效吸附高速碰撞粗滤挡板211的大油滴并将油滴导流到第五回油腔216,防止大油滴由于高速碰撞造成二次破碎(大油滴碰撞容易产生 飞溅),提高了油气分离效率;所述第五回油腔216设置在粗滤孔板210和粗滤挡板211的下方用于排出收集到的油滴,所述粗滤挡板211为非封闭的开口结构(便于形成油气通道),所述单向阀219的出口端固定在粗滤孔板210上,由于粗滤孔板210上设有粗滤孔220,因此单向阀219的出口端会覆盖部分粗滤孔220(如图3、图4所示),在油气混合物流经滤孔式分离装置的气压较小时(油气混合物流速小于8m/s),气压不足以冲击打开单向阀219,油气混合物可以通过单向阀219未覆盖的粗滤孔220进行加速,在气压大到一定程度时(油气混合物流速大于8m/s时),气压足以冲击打开单向阀219,部分油气混合物会流经单向阀219覆盖的粗滤孔220,达到了自适应调节内部压力的效果,保障了内部碰撞分离的稳定性;所述单向阀214的原理是初始状态下,其顶盖依靠弹簧弹力顶住入口端,只有在入口端压力大于一定程度后,顶盖压缩弹簧使单向阀导通(如图6所示),此时介质可经入口端进入从出口端覆盖的粗滤孔流出。油气混合物流经粗滤孔板210加速后与粗滤挡板211进行撞击,油滴将通过一滤筋条221流入第五回油腔216,其余的油气混合物流经粗滤挡板211的开口部分(油气通道)流出。In one embodiment, the bottom plate 201 is further provided with a first oil return cavity 212, a second oil return cavity 213, a third oil return cavity 214, a fourth oil return cavity 215, and a first oil return cavity 212 for discharging collected oil droplets. Five oil return chambers 216; after the oil and gas mixture enters through the air inlet hole 102, part of the oil droplets are first separated under the action of the first separator 204, and the separated oil droplets are discharged through the first oil return chamber 212; After passing through the second separator 205 and the third separator 206, under the action of the impact force, part of the separated oil droplets are discharged through the second oil return chamber 213; then the oil-gas mixture flows through the fourth separator 207 and the fifth separator After the plate 208, part of the separated oil droplets is discharged through the third oil return chamber 214 under the impact of the impact force. Finally, after the oil and gas mixture flows through the sixth partition plate 209, the part of the separated oil droplets is affected by the impact force. The oil droplets are discharged through the fourth oil return chamber 215; subsequently, the oil and gas mixture flows through the filter-type separation device, the oil and gas mixture is accelerated through the coarse filter orifice plate 210, and then collided with the coarse filter baffle 211 to separate and partially separate the oil. The drops are discharged through the fifth oil return chamber 216. The coarse filter plate 210 is provided with a coarse filter hole 220 for accelerating the oil and gas mixture once. In one embodiment, as shown in FIG. 3, the coarse filter baffle 211 is provided with a filter rib 221 for collisionally separating large oil droplets and diverting large oil droplets to the fifth oil return chamber 216; In one embodiment, as shown in FIG. 5, the coarse filter baffle 211 is provided with needle-shaped protrusions 222 for increasing the contact area of oil and gas collision, and the needle-shaped protrusions 222 can effectively absorb high-speed collision coarse filters. The large oil droplets of the baffle 211 guide the oil droplets to the fifth oil return chamber 216, preventing the large oil droplets from being broken due to high-speed collisions (large oil droplet collisions are prone to splashing), and improving the efficiency of oil and gas separation; The fifth oil return chamber 216 is disposed below the coarse filter orifice plate 210 and the coarse filter baffle 211 for discharging collected oil droplets. The coarse filter baffle 211 is a non-closed opening structure (easy to form an oil and gas channel). The outlet end of the check valve 219 is fixed on the coarse filter hole plate 210. Because the coarse filter hole 220 is provided on the coarse filter plate 210, the outlet end of the check valve 219 will cover part of the coarse filter hole 220 (as shown in the figure) 3. As shown in Figure 4), when the air pressure of the oil and gas mixture flowing through the filter-type separation device is small (the flow rate of the oil and gas mixture is small) 8m / s), the air pressure is not enough to shock to open the check valve 219, the oil and gas mixture can be accelerated through the coarse filter hole 220 that is not covered by the check valve 219, and when the air pressure reaches a certain level (when the flow rate of the oil and gas mixture is greater than 8m / s) The air pressure is sufficient to impact the opening of the check valve 219, and part of the oil and gas mixture will flow through the coarse filter hole 220 covered by the check valve 219, thereby achieving the effect of adaptively adjusting the internal pressure and ensuring the stability of internal collision separation; The principle of the valve 214 is that in the initial state, the top cover depends on the spring force against the inlet end. Only after the pressure at the inlet end is greater than a certain degree, the top cover compresses the spring to conduct the check valve (as shown in Figure 6). The medium can enter through the inlet end and exit from the coarse filter hole covered by the outlet end. The oil and gas mixture flows through the coarse filter orifice plate 210 and accelerates to collide with the coarse filter baffle 211. The oil droplets will flow through a filter rib 221 into the fifth oil return chamber 216, and the remaining oil and gas mixture flows through the opening of the coarse filter baffle 211. Part (oil and gas channel) flows out.
在一个实施例中,如进气孔102的进气量为60L/min,所述粗滤孔220的孔径设置为3mm,所述粗滤孔220的个数设置为22个(其中单向阀219的出口端覆盖4个,未被单向阀219的出口端覆盖有18个,油气混合物可以通过未被覆盖的18个粗滤孔220),所述粗滤孔板210和粗滤挡板211的间距设置为2mm,使通过油气混合物流经粗滤孔板210的流速控制在约7.9m/s,此时内部气压不足以使单向阀219导通,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211撞击分离大油滴,可以获得较好的分离效果;当进气孔102 的进气量从60L/min提升至78L/min时,油气混合物流经粗滤孔板210的流速提升至10.2m/s,单向阀219在气体压力冲击下导通(油气混合物可以通过22个粗滤孔220),使油气混合物流经粗滤孔板210的流速降至8.4m/s,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211撞击,可以获得较好的分离效果;在又一个实施例中,如进气孔102的进气量为105L/min,所述粗滤孔220的孔径设置为6mm,所述粗滤孔220的个数设置为10个(其中单向阀219的出口端覆盖2个,未被单向阀219的出口端覆盖有8个,油气混合物可以通过未被覆盖的8个粗滤孔220),所述粗滤孔板210和粗滤挡板211的间距设置为3mm,使通过油气混合物流经粗滤孔板210的流速控制在约7.7m/s,此时内部气压不足以使单向阀219导通,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211撞击分离大油滴,可以获得较好的分离效果;当进气孔102的进气量从105L/min提升至140L/min时,油气混合物流经粗滤孔板210的流速提升至10.3m/s,单向阀219在气体压力冲击下导通(油气混合物可以通过10个粗滤孔220),使油气混合物流经粗滤孔板210的流速降至8.3m/s,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211撞击,可以获得较好的分离效果;在又一个实施例中,如进气孔102的进气量为180L/min,所述粗滤孔220的孔径设置为5mm,所述粗滤孔220的个数设置为24个(其中单向阀219的出口端覆盖4个,未被单向阀219的出口端覆盖有20个,油气混合物可以通过未被覆盖的20个粗滤孔220),所述粗滤孔板210和粗滤挡板211的间距设置为5mm,使通过油气混合物流经粗滤孔板210的流速控制在约7.6m/s,此时内部气压不足以使单向阀219导通,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211撞击分离大油滴,可以获 得较好的分离效果;当进气孔102的进气量从180L/min提升至240L/min时,油气混合物流经粗滤孔板210的流速提升至10.2m/s,单向阀219在气体压力冲击下导通(油气混合物可以通过24个粗滤孔220),使油气混合物流经粗滤孔板210的流速降至8.5m/s,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211撞击,可以获得较好的分离效果;在又一个实施例中,如进气孔102的进气量为200L/min,所述粗滤孔220的孔径设置为6mm,所述粗滤孔220的个数设置为20个(其中单向阀219的出口端覆盖4个,未被单向阀219的出口端覆盖有16个,油气混合物可以通过未被覆盖的16个粗滤孔220),所述粗滤孔板210和粗滤挡板211的间距设置为4mm,使通过油气混合物流经粗滤孔板210的流速控制在约7.4m/s,此时内部气压不足以使单向阀219导通,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211撞击分离大油滴,可以获得较好的分离效果;当进气孔102的进气量从200L/min提升至270L/min时,油气混合物流经粗滤孔板210的流速提升至9.9m/s,单向阀219在气体压力冲击下导通(油气混合物可以通过20个粗滤孔220),使油气混合物流经粗滤孔板210的流速降至8m/s,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211撞击,可以获得较好的分离效果;在又一个实施例中,如进气孔102的进气量为230L/min,所述粗滤孔220的孔径设置为4mm,所述粗滤孔220的个数设置为45个(其中单向阀219的出口端覆盖5个,未被单向阀219的出口端覆盖有40个,油气混合物可以通过未被覆盖的40个粗滤孔220),所述粗滤孔板210和粗滤挡板211的间距设置为4mm,使通过油气混合物流经粗滤孔板210的流速控制在约8m/s,此时内部气压不足以使单向阀219导通,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211 撞击分离大油滴,可以获得较好的分离效果;当进气孔102的进气量从230L/min提升至300L/min时,油气混合物流经粗滤孔板210的流速提升至9.9m/s,单向阀219在气体压力冲击下导通(油气混合物可以通过45个粗滤孔220),使油气混合物流经粗滤孔板210的流速降至8.8m/s,流经粗滤孔板210油气混合物在该流速和间距的设置下与粗滤挡板211撞击,可以获得较好的分离效果。In an embodiment, if the air intake volume of the air inlet hole 102 is 60 L / min, the diameter of the coarse filter hole 220 is set to 3 mm, and the number of the coarse filter hole 220 is set to 22 (one-way valve The outlet end of 219 is covered by 4 and the outlet end of non-return valve 219 is covered by 18. The oil and gas mixture can pass through the 18 unfiltered coarse filter holes 220), the coarse filter plate 210 and the coarse filter baffle 211 The interval is set to 2mm, so that the flow rate of the oil and gas mixture through the coarse filter plate 210 is controlled at about 7.9m / s. At this time, the internal air pressure is not enough to conduct the check valve 219 to flow through the coarse filter plate 210 oil and gas mixture. Under the setting of the flow rate and the distance, the large oil droplets are collided with the coarse filter baffle 211 to obtain a better separation effect; when the intake air volume of the air inlet 102 is increased from 60L / min to 78L / min, the oil and gas mix The flow rate of the stream passing through the coarse filter plate 210 is increased to 10.2 m / s, and the check valve 219 is conducted under the impact of gas pressure (the oil and gas mixture can pass through 22 coarse filter holes 220), so that the oil and gas mixture flows through the coarse filter plate 210 The flow velocity is reduced to 8.4m / s, and the oil and gas mixture flowing through the coarse filter orifice plate 210 is matched with the coarse filter baffle 2 at the flow velocity and spacing settings. 11 impact, a better separation effect can be obtained; in another embodiment, for example, if the intake air volume of the air inlet 102 is 105L / min, the diameter of the coarse filter hole 220 is set to 6mm, and the coarse filter hole 220 The number is set to 10 (in which the outlet end of the check valve 219 is covered by 2 and the outlet end of the check valve 219 is not covered with 8, the oil and gas mixture can pass through the 8 coarse filter holes 220 that are not covered), so The distance between the coarse filter plate 210 and the coarse filter baffle 211 is set to 3 mm, so that the flow rate of the oil and gas mixture through the coarse filter plate 210 is controlled at about 7.7 m / s. At this time, the internal pressure is not enough to make the check valve 219 When conducting, the oil and gas mixture flowing through the coarse filter orifice plate 210 collides with the coarse filter baffle 211 to separate large oil droplets under the setting of the flow velocity and the spacing, and a better separation effect can be obtained; When 105L / min is increased to 140L / min, the flow rate of the oil and gas mixture passing through the coarse filter orifice plate 210 is increased to 10.3m / s, and the check valve 219 is conducted under the impact of gas pressure (the oil and gas mixture can pass through 10 coarse filter holes 220 ) To reduce the flow rate of the oil and gas mixture through the coarse filter plate 210 to 8.3 m / s, and the oil and gas mixture flowing through the coarse filter plate 210 Collision with the coarse filter baffle 211 under the setting of the flow velocity and the distance can obtain a better separation effect; in another embodiment, if the air intake volume of the inlet hole 102 is 180 L / min, the coarse filter hole The pore diameter of 220 is set to 5mm, and the number of the coarse filter holes 220 is set to 24 (of which the outlet end of the one-way valve 219 is covered by four, and the outlet end of the one-way valve 219 is not covered with 20, and the oil and gas mixture can pass through 20 uncovered coarse filter holes 220), and the distance between the coarse filter plate 210 and the coarse filter baffle 211 is set to 5 mm, so that the flow rate of the oil and gas mixture through the coarse filter plate 210 is controlled at about 7.6 m / s. At this time, the internal air pressure is not enough to conduct the check valve 219, and the oil and gas mixture flowing through the coarse filter orifice plate 210 will collide with the coarse filter baffle 211 to separate large oil droplets under the setting of the flow rate and spacing. Separation effect; when the intake air volume of the air inlet 102 is increased from 180L / min to 240L / min, the flow rate of the oil-gas mixture passing through the coarse filter plate 210 is increased to 10.2m / s, and the check valve 219 is under the impact of gas pressure Conduction (oil and gas mixture can pass through 24 coarse filter holes 220), allowing the oil and gas mixture to flow through the coarse filter plate 210 The speed drops to 8.5m / s, and the oil and gas mixture flowing through the coarse filter orifice plate 210 collides with the coarse filter baffle 211 under the setting of the flow velocity and spacing, and a better separation effect can be obtained; in another embodiment, such as The air intake of the air hole 102 is 200 L / min, the diameter of the coarse filter hole 220 is set to 6 mm, and the number of the coarse filter holes 220 is set to 20 (of which the outlet end of the check valve 219 covers 4 The outlet end of the non-return valve 219 is covered with 16, and the oil and gas mixture can pass through the 16 uncoated coarse filter holes 220). The distance between the coarse filter plate 210 and the coarse filter baffle 211 is set to 4 mm, so that The flow rate of the oil and gas mixture passing through the coarse filter plate 210 is controlled at about 7.4 m / s. At this time, the internal pressure is not sufficient to conduct the check valve 219, and the oil and gas mixture flowing through the coarse filter plate 210 is set at this flow rate and distance. Colliding with the coarse filter baffle 211 to separate large oil droplets can achieve better separation effect; when the intake air volume of the air inlet hole 102 is increased from 200L / min to 270L / min, the oil and gas mixture flows through the coarse filter plate 210. The flow rate is increased to 9.9m / s, and the check valve 219 conducts under the impact of gas pressure (the oil and gas mixture can pass through 20 coarse filter holes 2 20), reduce the flow rate of the oil and gas mixture through the coarse filter plate 210 to 8 m / s, and the oil and gas mixture flowing through the coarse filter plate 210 collides with the coarse filter baffle 211 under the setting of the flow rate and the distance, and a better result can be obtained In another embodiment, if the air intake volume of the air inlet hole 102 is 230 L / min, the diameter of the coarse filter hole 220 is set to 4mm, and the number of the coarse filter hole 220 is set to 45 (The outlet end of the one-way valve 219 is covered with 5, and the outlet end of the one-way valve 219 is not covered with 40. The oil and gas mixture can pass through the 40 uncovered coarse filter holes 220). The coarse filter plate 210 and The pitch of the coarse filter baffle 211 is set to 4mm, so that the flow rate of the oil and gas mixture passing through the coarse filter orifice plate 210 is controlled at about 8m / s. At this time, the internal pressure is not sufficient to conduct the check valve 219 to flow through the coarse filter hole. The oil and gas mixture of plate 210 collides with the coarse filter baffle 211 to separate large oil droplets under the setting of the flow rate and spacing, and a better separation effect can be obtained; when the intake air volume of the air inlet 102 is increased from 230L / min to 300L / min At this time, the flow velocity of the oil-gas mixture passing through the coarse filter orifice plate 210 is increased to 9.9 m / s, and the one-way valve 219 is under the impact of gas pressure (The oil and gas mixture can pass through the 45 coarse filter holes 220), so that the flow rate of the oil and gas mixture flowing through the coarse filter plate 210 is reduced to 8.8 m / s, and the oil and gas mixture flowing through the coarse filter plate 210 is set at the flow rate and spacing Collision with the coarse filter baffle 211 can achieve better separation effect.
在一个实施例中,请继续参考图1和图2,所述滤孔式分离装置还包括设置在底板201上用于碰撞分离油滴的曲形板218以及用于排出收集油滴的第六回油腔217,所述曲形板218还设置有用于碰撞分离油滴并导流到第六回油腔217的二滤筋条(图中未示出);油气混合物对曲形板218进行撞击,油滴通过二滤筋条流入第六回油腔217,其余油气混合物流经曲形板218的上方(油气通道)进入排气孔103,完成对曲轴箱中油气混合物的预分离。In one embodiment, please continue to refer to FIG. 1 and FIG. 2. The filter-type separation device further includes a curved plate 218 provided on the bottom plate 201 for impact separation of oil droplets, and a sixth plate for discharging collected oil droplets. An oil return chamber 217, the curved plate 218 is further provided with two filter ribs (not shown in the figure) for colliding and separating oil droplets and guiding the oil droplets to the sixth oil return chamber 217; During the collision, the oil droplets flow into the sixth oil return chamber 217 through the two filter ribs, and the remaining oil and gas mixture flows through the upper part of the curved plate 218 (oil and gas passage) into the exhaust hole 103 to complete the pre-separation of the oil and gas mixture in the crankcase.
从上述实施例可以看出,与现有技术相比,根据本申请的实施例的滤板式自适应调压发动机油气分离装置能够对油气混合物进行加速,分离油滴并通过回油腔流出,分离效率高;还可以根据进气量的大小预设粗滤孔的规格(包括孔径大小和滤孔个数),以此保障加速后的流速,提升撞击分离油滴的效率,最终能满足国六排放的标准。As can be seen from the above embodiments, compared with the prior art, the filter plate type adaptive pressure regulating engine oil-gas separation device according to the embodiment of the present application can accelerate the oil-gas mixture, separate oil droplets and flow out through the oil return cavity, and separate High efficiency; the size of the coarse filter (including the size of the filter and the number of filters) can also be preset according to the amount of air intake to ensure the accelerated flow rate and improve the efficiency of impacting and separating oil droplets. Emission standards.
本说明书中针对“各个实施例”、“一些实施例”、“一个实施例”、或“实施例”等的参考指代的是结合所述实施例所描述的特定特征、结构、或性质包括在至少一个实施例中。因此,短语“在各个实施例中”、“在一些实施例中”、“在一个实施例中”、或“在实施例中”等在整个说明书中各地方的出现并非必须指代相同的实施例。此外,特定特征、结构、或性质可以在一个或多个实施例中以任何合适方式组合。因此,结合一个实施例中所示出或描述的特定特征、结 构或性质可以整体地或部分地与一个或多个其他实施例的特征、结构、或性质无限制地组合,只要该组合不是非逻辑性的或不能工作。另外,本申请附图中的各个元素仅仅为了示意说明,并非按比例绘制。References to "individual embodiments", "some embodiments", "one embodiment", or "embodiments" in this specification refer to specific features, structures, or properties described in connection with the embodiments, including In at least one embodiment. Thus, the appearances of the phrases "in various embodiments", "in some embodiments", "in one embodiment", or "in embodiments" and the like in various places throughout the specification do not necessarily refer to the same implementation example. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. Thus, a particular feature, structure, or property shown or described in connection with one embodiment can be combined, in whole or in part, with a feature, structure, or property of one or more other embodiments without limitation, as long as the combination is not a non- Logical or not working. In addition, each element in the drawings of the present application is for illustrative purposes only, and is not drawn to scale.
由此描述了本发明的至少一个实施例的几个方面,可以理解,对本领域技术人员来说容易地进行各种改变、修改和改进。这种改变、修改和改进意于在本发明的精神和范围内。Several aspects of at least one embodiment of the present invention are thus described, and it will be understood that various changes, modifications, and improvements can be easily made by those skilled in the art. Such changes, modifications, and improvements are intended to be within the spirit and scope of the invention.
Claims (5)
- 一种滤板式自适应调压发动机油气分离装置,包括:设置在气缸盖罩内安装槽的滤孔式分离装置和初分离装置,所述安装槽开设有进气孔和排气孔,所述气缸盖罩、滤孔式分离装置和初分离装置组合形成油气通道,其特征在于:A filter plate type self-adapting pressure-regulating engine oil-gas separation device includes a filter hole type separation device and an initial separation device provided in a mounting groove in a cylinder head cover, and the mounting groove is provided with an air inlet hole and an exhaust hole. The combination of the cylinder head cover, the filtering hole type separation device and the preliminary separation device forms an oil and gas channel, which is characterized by:所述初分离装置包括:设置在底板上的第一曲线型挡板、第二曲线型挡板以及平行布置在底板上的第一隔板、第二隔板、第三隔板、第四隔板、第五隔板和第六隔板;所述滤孔式分离装置包括:平行布置在底板上的粗滤孔板、粗滤挡板和设置在粗滤孔板上的单向阀。The primary separation device includes a first curved baffle plate, a second curved baffle plate, and a first partition plate, a second partition plate, a third partition plate, and a fourth partition plate arranged in parallel on the bottom plate. A plate, a fifth diaphragm and a sixth diaphragm; the filtering hole type separation device comprises a coarse filtering plate arranged in parallel on the bottom plate, a coarse filtering baffle and a check valve arranged on the coarse filtering plate.
- 如权利要求1所述的滤板式自适应调压发动机油气分离装置,其特征在于:所述底板上还设置有第一回油腔、第二回油腔、第三回油腔、第四回油腔和第五回油腔。The filter plate type adaptive pressure regulating engine oil-gas separation device according to claim 1, wherein the bottom plate is further provided with a first oil return chamber, a second oil return chamber, a third oil return chamber, and a fourth circuit. Oil chamber and fifth oil chamber.
- 如权利要求2所述的滤板式自适应调压发动机油气分离装置,其特征在于:所述滤孔式分离装置中的粗滤孔板上设置有粗过滤孔,所述粗滤挡板上设置有一滤筋条或针状凸起部,所述粗滤挡板为非封闭的开口结构,所述单向阀的出口端固定在粗滤孔板上,所述第五回油腔设置在粗滤孔板和粗滤挡板的下方。The filter plate type self-adapting pressure-regulating engine oil-gas separation device according to claim 2, characterized in that the coarse filter plate in the filter-type separation device is provided with coarse filter holes, and the coarse filter baffle is provided with There is a filter bar or needle-shaped protrusion, the coarse filter baffle is a non-closed opening structure, the outlet end of the one-way valve is fixed on the coarse filter orifice plate, and the fifth oil return cavity is provided in the coarse filter. Under the filter plate and coarse filter baffle.
- 如权利要求1所述的滤板式自适应调压发动机油气分离装置,其特征在于:所述滤孔式分离装置还包括设置在底板上的曲形板以及第六回油腔,所述曲形板还设置有二滤筋条。The filter plate type adaptive pressure regulating engine oil-gas separation device according to claim 1, wherein the filter hole type separation device further comprises a curved plate provided on the bottom plate and a sixth oil return cavity, the curved shape The plate is also provided with two filter bars.
- 如权利要求3所述的滤板式自适应调压发动机油气分离装置,其特征在于:所述粗滤孔板和粗滤挡板的间距为2~5mm,所述粗过滤孔的孔径为3~6mm,所述粗过滤孔的个数为10~45个。The filter plate type adaptive pressure regulating engine oil-gas separation device according to claim 3, wherein a distance between the coarse filter plate and a coarse filter baffle is 2 to 5 mm, and a diameter of the coarse filter hole is 3 to 6 mm, and the number of the coarse filtering holes is 10 to 45.
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