WO2020048204A1 - Pumping machine - Google Patents

Pumping machine Download PDF

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Publication number
WO2020048204A1
WO2020048204A1 PCT/CN2019/093914 CN2019093914W WO2020048204A1 WO 2020048204 A1 WO2020048204 A1 WO 2020048204A1 CN 2019093914 W CN2019093914 W CN 2019093914W WO 2020048204 A1 WO2020048204 A1 WO 2020048204A1
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WO
WIPO (PCT)
Prior art keywords
valve
conveying cylinder
cylinder
plug
suction
Prior art date
Application number
PCT/CN2019/093914
Other languages
French (fr)
Chinese (zh)
Inventor
连彬
李永久
毛志兵
何旭辉
Original Assignee
三一汽车制造有限公司
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Application filed by 三一汽车制造有限公司 filed Critical 三一汽车制造有限公司
Publication of WO2020048204A1 publication Critical patent/WO2020048204A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/08Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
    • F04B9/10Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid

Definitions

  • This application relates to the field of construction machinery, and in particular, to a pumping machine.
  • the commonly used pumping machinery for slurry transportation includes belt conveyors, screw conveyors, screw pumps, plunger pumps, diaphragm pumps, etc.
  • belt conveyors, screw conveyors, screw pumps, etc. are subject to structural principles. Limitations: Generally, the transportation distance is not far, the transportation displacement is small, and it is difficult to transport sludge with high water content; the plunger pump has a complicated structure, high manufacturing cost, and is sensitive to impurities in the transportation fluid; the diaphragm pump has high energy consumption, The diaphragm is easily damaged when transporting high-temperature and corrosive fluids.
  • the invention with the patent number ZL201620139166.6 provides a piston mud conveying pump, which includes a main feed pipe, a main discharge pipe, two material cylinders and two oil cylinders, and one end of the two material cylinders corresponds to two corresponding ones.
  • the cylinder is connected.
  • the delivery pump also includes two inlet hydraulic control check valves and two outlet hydraulic control check valves.
  • a three-way pipe is connected to an inlet hydraulic control check valve and an Outlet hydraulically controlled check valves, the inlets of the two inlet hydraulically controlled check valves are connected together through pipelines and then connected to the main feed pipe, and the outlets of the two outlet hydraulically controlled check valves are connected together through pipelines and then connected to the general outlet.
  • Material pipe; two inlet hydraulic control check valves and two outlet hydraulic control check valves are controlled by hydraulic cylinders to open and close.
  • the piston mud pump with this structure two inlet hydraulic control check valves and two outlet hydraulic control check valves are controlled by hydraulic cylinders to open and close. There is a signal difference when reversing with the two oil cylinders. Time; and complex structure, high manufacturing costs.
  • the present application proposes a pumping machine with a simple structure, low manufacturing cost, good synchronization, or no out-of-synchronization problem.
  • a pumping machine which includes a conveying cylinder and a main oil cylinder provided at one end of the conveying cylinder.
  • the conveying cylinder is provided with a piston, a piston rod of the main oil cylinder and the conveying cylinder.
  • the piston is connected to drive the piston of the conveying cylinder to reciprocate in the conveying cylinder.
  • the other end of the conveying cylinder is connected to the suction pipe through a suction valve and the discharge pipe through a discharge valve.
  • the suction valve and the discharge valve Is a check valve, wherein at least one check valve includes a valve body, a plug and an elastic member, the valve body is provided with an inlet and an outlet, and the plug is used to open and disconnect the valve body's inlet and Outlet, the elastic member is used for pushing the plug to disconnect the inlet and outlet of the valve body.
  • the pumping machine further includes a fixed seat fixedly arranged in the valve body, the fixed seat includes a base, a connecting rod and a head seat, and the head seat is provided between the inlet and the outlet of the valve body and It is fixedly connected to the valve body, the head seat is provided with a flow hole, two ends of the connecting rod are respectively connected to the base and the head seat, the plug and an elastic member are sleeved on the connecting rod, The elastic member is disposed between the plug and the base, and the elastic member is used to push the plug to block the flow hole to disconnect the inlet and outlet of the valve body.
  • the plug is provided with a pressure relief hole penetrating axially.
  • the pressure relief hole and the overcurrent The holes are in a communicating state, and when the plug disconnects the inlet and the outlet of the valve body, the pressure relief hole and the over-flow hole are in a disconnected state.
  • the pumping machine further includes a limit head and a limit pin
  • the head seat is provided with a step hole
  • one end of the connecting rod passes through the base and the limit head in turn and then passes through the limit.
  • the position head and the limit pin of the connecting rod are locked, and both ends of the position limit head are axially limited by the step hole and the limit pin, respectively.
  • the pumping machine further includes a shaft sleeve sleeved on the connecting rod, the connecting rod is provided with a shaft shoulder, and two ends of the shaft sleeve abut the base and the base respectively.
  • the shaft shoulder, the plug and the shaft sleeve slidingly fit.
  • an end of the shaft sleeve facing the base is provided with a convex portion, the shaft sleeve abuts the base through the convex portion, and the elastic member is a compression spring.
  • the valve body includes a front shell and a rear shell which are detachably connected.
  • the pumping machinery includes a directional valve, an oil tank, an oil pump, a driving device, and a hydraulic oil cooler.
  • the oil inlet of the directional valve is connected to the oil pump and the oil tank in this order.
  • the oil pump and the drive The device is connected, and the oil return port of the reversing valve is sequentially connected with a hydraulic oil cooler and a fuel tank;
  • the conveying cylinder includes a first conveying cylinder and a second conveying cylinder.
  • the main oil cylinder includes a first main oil cylinder and a second main oil cylinder.
  • the suction valve includes a first suction valve and a second suction valve.
  • the discharge valve includes a first discharge valve and a second discharge valve.
  • the two working oil ports of the reversing valve are respectively connected to the first cavity of the first main cylinder and the first cavity of the second main cylinder.
  • the second cavity of the oil cylinder is in communication with the second cavity of the second main oil cylinder.
  • the piston rod of the first main oil cylinder is connected to the piston in the first conveying cylinder, and the piston rod of the second main oil cylinder is in the second conveying cylinder.
  • the piston-less connection of the first conveying cylinder and the second conveying cylinder is connected to the suction pipe through the first suction valve and the second suction valve, respectively.
  • the rod cavity is connected to the discharge pipe through a first discharge valve and a second discharge valve, respectively;
  • the suction valve includes a first suction valve and a second suction valve
  • the discharge valve includes a first discharge valve and a second discharge valve
  • the rodless cavity of the conveying cylinder passes through the first
  • a suction valve is connected to the suction pipe and the discharge pipe is connected through the first discharge valve.
  • the rod cavity of the conveying cylinder is connected to the suction pipe through the second suction valve and connected to the discharge through the second discharge valve.
  • the two working oil ports of the directional valve are respectively connected to the rod cavity and the rodless cavity of the main oil cylinder.
  • the pumping machinery includes a control device and a pressure detection device for detecting the pressure in the suction pipe and the discharge pipe.
  • the control device and the driving device, the reversing valve, and the pressure A detection device is connected, and the control device is configured to control the driving device and the switching valve to operate according to the detection data of the pressure detection device.
  • the control device includes an electric control cabinet body, a display and a communication module arranged on the electric control cabinet body, and the display is used for displaying the pressure in the suction pipe and the discharge pipe.
  • Equipment operating parameters are used for displaying the pressure in the suction pipe and the discharge pipe.
  • At least one non-return valve directly controls the opening and closing of the inlet and the outlet according to the fluid pressure difference on both sides of the inlet and the outlet, and the elastic member in the structure.
  • the structure is simple and the manufacturing cost is low.
  • the opening and closing of the check valve of this structure is controlled by the pressure of the pipeline, and there is no problem of out-of-sync.
  • FIG. 1 is a schematic structural diagram of a check valve in a specific embodiment of the present application.
  • FIG. 2 is an exploded schematic view of the check valve of FIG. 1;
  • FIG. 3 is an exploded view of the one-way valve of FIG. 1 viewed from another angle;
  • FIG. 4 is a schematic diagram of a control principle of a pumping machine in the first embodiment of the present application.
  • FIG. 5 is a schematic diagram of a control principle of a pumping machine in a second embodiment of the present application.
  • FIG. 6 is a schematic structural diagram of a pumping machine in a specific embodiment of the present application.
  • Figure 7 is a top view of Figure 6;
  • FIG. 8 is a partially enlarged schematic diagram of FIG. 7;
  • FIG. 9 is a schematic structural diagram of a control device in this application in a specific embodiment.
  • the present application provides a pumping machine.
  • the pumping machine includes a conveying cylinder and a main oil cylinder disposed at one end of the conveying cylinder.
  • the conveying cylinder is provided with a piston.
  • the piston rod of the main oil cylinder is connected with the piston of the conveying cylinder to drive the piston of the conveying cylinder to reciprocate in the conveying cylinder.
  • the other end of the conveying cylinder is connected to the suction pipe 1 through a suction valve and connected through a discharge valve.
  • the suction valve and discharge valve are one-way valves, wherein at least one one-way valve includes a valve body 3, a plug 4 and an elastic member 5, and an inlet 6 is provided on the valve body 3. And outlet 7, the plug 4 is used to open and close the inlet 6 and outlet 7 of the valve body 3, and the elastic member 5 is used to push the plug 4 to open the inlet 6 and outlet of the valve body 3 7.
  • both the suction valve and the discharge valve are one-way valves.
  • at least one one-way valve includes a valve body 3, a plug 4 and an elastic member 5.
  • An inlet 6 and an outlet 7 are provided, the plug 4 is used to open and close the inlet 6 and the outlet 7 of the valve body 3, and the elastic member 5 is used to push the plug 4 to disconnect the valve body 3 Inlet 6 and outlet 7, among which, the elastic member 5 can be a compression spring.
  • the suction valve and the discharge valve using the special structure described above can automatically close the inlet 6 and pump the mud by using the elastic force of the elastic member 5 during pumping mud.
  • the piston of the cylinder reciprocates in the conveying cylinder to form a positive pressure or a negative pressure in the conveying cylinder.
  • the positive or negative pressure can open or close the suction valve and the discharge valve, and open and close the suction valve and the discharge valve. No other auxiliary equipment is needed in the process of the valve, and it has the characteristics of simple structure and convenient operation.
  • At least one non-return valve of the pumping machine of the present application directly controls the connection and disconnection of the inlet 6 and the outlet 7 according to the fluid pressure difference on the sides of the inlet 6 and the outlet 7 and the elastic member 5 in its structure. Open, simple structure, low manufacturing cost, and the opening and closing of the one-way valve is controlled by the pressure of the pipeline, so there is no non-synchronization problem.
  • the fixing seat fixedly disposed in the valve body 3.
  • the fixing seat includes a base 8, a connecting rod 9, and a head seat 10.
  • the head seat 10 is provided between the inlet 6 and the outlet 7 of the valve body 3.
  • the head seat 10 is provided with a flow hole 11, the two ends of the connecting rod 9 are respectively connected to the base 8 and the head seat 10, the plug 4 and the elastic member 5
  • the elastic member 5 is sleeved on the connecting rod 9, and the elastic member 5 is disposed between the plug 4 and the base 8.
  • the elastic member 5 is used to push the plug 4 to block the flow hole 11 to The inlet 6 and the outlet 7 of the valve body 3 are disconnected.
  • the plug 4 is provided with a pressure relief hole 12 penetrating axially.
  • the pressure relief hole 12 and The through-flow hole 11 is in a communicating state.
  • the plug 4 disconnects the inlet 6 and the outlet 7 of the valve body 3, the pressure relief hole 12 and the through-flow hole 11 are in a disconnected state.
  • the plug 4 is provided with a pressure relief hole 12 at a position offset from the flow hole 11, and the pressure relief hole 12 is located between the flow hole 11 and the connecting rod 9. 12 can mainly play two roles.
  • the first point is that when the pressure is too large, the pressure relief hole 12 can play a good pressure relief effect, reduce the damage to the parts by the pressure, and extend the service life of the parts.
  • the second point is The mud flow is increased, and when the plug 4 opens the inlet 6 and the outlet 7 of the valve body 3, the mud can be shunted to the pressure relief hole 12.
  • a shaft sleeve 16 sleeved on the connecting rod 9 is further provided.
  • the connecting rod 9 is provided with A shaft shoulder 17 and two ends of the shaft sleeve 16 abut the base 8 and the shaft shoulder 17 respectively, and the plug 4 and the shaft sleeve 16 are slidingly fitted.
  • a protruding portion 18 is provided on an end of the sleeve 16 facing the base 8, and the sleeve 16 abuts the base 8 through the protruding portion 18.
  • the head base 10 is provided with a step hole 15.
  • One end of the connecting rod 9 passes through the base 8 and the limiting head 13 in order and then passes through the limiting position.
  • the head 13 and the limiting pin 14 of the connecting rod 9 are locked. Both ends of the limiting head 13 are axially limited by the step hole 15 and the limiting pin 14 respectively.
  • the valve body 3 includes a front shell 19 and a rear shell 20 that are detachably connected.
  • a front shell 19 and a rear shell 20 that are detachably connected.
  • one end of the connecting rod 9 is passed through the shaft sleeve 16, the base 8, Limit head 13, then lock upper limit pin 14, the two ends of the sleeve 16 abut the base 8 and the shoulder 17 respectively, and then pass the other end of the connecting rod 9 through the elastic member 5, the plug 4 and the head seat 10 in order.
  • the headrest 10 is fixedly connected to the front shell 19.
  • the front shell 19 is provided with an inlet 6 and an outlet 7.
  • the front shell 19 and the rear shell 20 are closed and the aforementioned components are enclosed by the front shell 19 and the rear shell 20.
  • it includes a directional valve 21, an oil tank 22, an oil pump 23, a driving device 24, and a hydraulic oil cooler 25.
  • the oil inlet of the directional valve 21 is connected to the oil pump 23 and the oil tank 22 in sequence.
  • An oil pump 23 is connected to the driving device 24, and an oil return port of the switching valve 21 is connected to a hydraulic oil cooler 25 and an oil tank 22 in this order.
  • the driving device 24 may be a motor or a hydraulic motor.
  • the hydraulic oil cooler 25 is used for cooling the hydraulic oil to prevent the hydraulic oil from affecting the movement of the pumping machinery due to heat generation during the movement.
  • the oil tank 22 is used to store the required hydraulic oil and ensure the smooth movement of the pumping machinery.
  • the conveying cylinder includes a first conveying cylinder 26 and a second conveying cylinder 27.
  • the main oil cylinder includes a first main oil cylinder 28 and a second main oil cylinder 29.
  • the suction valve includes a first suction valve 30 and a second suction cylinder.
  • the slurry valve 31 includes a first slurry discharge valve 32 and a second slurry discharge valve 33.
  • the two working oil ports of the reversing valve 21 are connected to the first cavity and the second cavity of the first main oil cylinder 28, respectively.
  • the first cavity of the main cylinder 29, the second cavity of the first main cylinder 28, and the second cavity of the second main cylinder 29 are in communication, and the piston rod of the first main cylinder 28 is connected to the piston in the first conveying cylinder 26,
  • the piston rod of the second main oil cylinder 29 is connected to the piston in the second conveying cylinder 27.
  • the rodless chambers of the first conveying cylinder 26 and the second conveying cylinder 27 are respectively passed through the first suction valve 30 and the second suction cylinder.
  • the slurry valve 31 is connected to the suction pipe 1, and the rodless chambers of the first delivery cylinder 26 and the second delivery cylinder 27 are connected to the slurry discharge pipe 2 through the first slurry discharge valve 32 and the second slurry discharge valve 33, respectively.
  • the second suction valve 31 Under the positive pressure of the rodless cavity of the second conveying cylinder 27, the second suction valve 31 is closed, the second discharge valve 33 is opened, and the mud is conveyed by the second conveying cylinder.
  • the rodless cavity of 27 is discharged to the discharge pipe 2.
  • the piston rod of the first main oil cylinder 28 When the piston rod of the first main oil cylinder 28 is extended, a local high pressure is generated in the rodless cavity of the first conveying cylinder 26.
  • the first suction valve 30 Under pressure, the first suction valve 30 is closed, the first discharge valve 32 is opened, and the mud is discharged from the rodless cavity of the first conveying cylinder 26 to the discharge pipe 2.
  • the piston rod of the second main oil cylinder 29 When contracted, a large vacuum is generated in the rodless cavity of the second conveying cylinder 27.
  • Second row slurry valve 33 is closed, a mud sucked into the second delivery cylinder rod chamber 27 by the suction pipe slurry.
  • control device 34 includes a control device 34 and a pressure detection device for detecting the pressure in the suction pipe 1 and the discharge pipe 2.
  • the control device 34 and the driving device 24, the reversing valve 21 and the The pressure detection device is connected, and the control device 34 is configured to control the driving device 24 and the switching valve 21 to operate according to the detection data of the pressure detection device.
  • the control device 34 includes an electric control cabinet body 35 and a display 36 and a communication module 37 provided on the electric control cabinet body 35.
  • the display 36 is used to display equipment operating parameters, and the equipment operating parameters include suction
  • the communication module 37 is used to establish communication with the upper computer of the pumping machine.
  • the control device 34 may be a single-chip microcomputer or a PLC programmable controller, and the display 36 may directly display the running status of the current device.
  • the control device 34 since the communication device 37 is provided in the control device 34, the control device 34 can communicate with the upper computer of the pumping machine in a wired or wireless data transmission manner.
  • the upper computer is generally a centralized system for sludge centralized processing.
  • the control device 34 controls the startup and shutdown of the device through the received signals; it can also adjust the output displacement of the device in a timely manner through calculation based on the input pipeline flow information transmitted by the host computer.
  • At least one non-return valve of the pumping machine of the present application directly controls the connection and disconnection of the inlet 6 and the outlet 7 according to the fluid pressure difference between the sides of the inlet 6 and the outlet 7 and the elastic member 5 in its structure. Open, simple structure, low manufacturing cost, and the opening and closing of the one-way valve is controlled by the pressure of the pipeline, so there is no non-synchronization problem.
  • the suction valve includes a first suction valve 30, a second suction valve 31, the discharge valve includes a first discharge valve 32, a second discharge valve 33, and the conveying cylinder.
  • the rodless cavity is connected to the suction tube 1 through the first suction valve 30 and the drainage tube 2 through the first discharge valve 32.
  • the rod cavity of the conveying cylinder is connected through the second suction valve 31
  • the suction pipe 1 is connected to the discharge pipe 2 through a second discharge valve 33, and the two working oil ports of the reversing valve 21 are respectively connected to the rod cavity and the rodless cavity of the main oil cylinder.
  • the reciprocating movement of the piston of the conveying cylinder of the pumping mechanism can realize the process of sucking and discharging twice.
  • the pumping mechanism provided by the present application enhances the pumping mud operation.
  • the continuity greatly improves the work efficiency, and has the characteristics of simple structure and convenient production and processing.

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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Abstract

A pumping machine, comprising a conveying cylinder (26, 27), and a main oil cylinder (28, 29) provided at one end of the conveying cylinder (26, 27), wherein a piston is provided in the conveying cylinder (26, 27); a piston rod of the main oil cylinder (28, 29) is connected to the piston of the conveying cylinder (26, 27) to drive the piston of the conveying cylinder (26, 27) to conduct reciprocating movement in the conveying cylinder (26, 27); the other end of the conveying cylinder (26, 27) is connected to a grout sucking pipe by means of a grout sucking valve (30, 31) and is connected to a grout discharging pipe by means of a grout discharging valve (32, 33); the grout sucking valve (30, 31) and the grout discharging valve (32, 33) are one-way valves, wherein at least one of the one-way valves comprises a valve body (3), a plug (4), and an elastic piece (5); an inlet (6) and an outlet (7) are provided on the valve body (3); the plug (4) is used for connecting and disconnecting the inlet (6) and the outlet (7) of the valve body (3); and the elastic piece is used for pushing the plug (4) to disconnect the inlet (6) and the outlet (7) of the valve body (3). The pumping machine is simple in structure, low in manufacturing costs, and good in synchronization.

Description

一种泵送机械Pumping machinery
本申请要求于2018年09月03日提交中国专利局、申请号为201811020139.7、发明名称为“一种泵送机械”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority from a Chinese patent application filed with the Chinese Patent Office on September 3, 2018, with application number 201811020139.7, and the invention name is "a pumping machine", the entire contents of which are incorporated herein by reference.
技术领域Technical field
本申请涉及工程机械领域,特别涉及一种泵送机械。This application relates to the field of construction machinery, and in particular, to a pumping machine.
背景技术Background technique
目前常用的用于泥浆输送的泵送机械,有带式输送机,螺旋输送机,螺杆泵,柱塞泵,隔膜泵等,其中,带式输送机、螺旋输送机、螺杆泵等受结构原理限制,一般输送的距离不远、输送排量小,对于含水率高的污泥难以输送;柱塞泵结构复杂,制造成本高,且对输送流体中的杂质比较敏感;隔膜泵能耗高,隔膜片在输送高温、腐蚀性流体时极易损坏,膜片工作时鼓动频率高,易损坏,造成维修费用高,且其排量、扬程也受到限制;S阀活塞式混凝土输送泵的S摆阀的制造要求非常高,这样就导致了S阀活塞式混凝土输送泵不仅结构复杂,且造价高,使用和维修不便。At present, the commonly used pumping machinery for slurry transportation includes belt conveyors, screw conveyors, screw pumps, plunger pumps, diaphragm pumps, etc. Among them, belt conveyors, screw conveyors, screw pumps, etc. are subject to structural principles. Limitations: Generally, the transportation distance is not far, the transportation displacement is small, and it is difficult to transport sludge with high water content; the plunger pump has a complicated structure, high manufacturing cost, and is sensitive to impurities in the transportation fluid; the diaphragm pump has high energy consumption, The diaphragm is easily damaged when transporting high-temperature and corrosive fluids. When the diaphragm is working, the agitation frequency is high, which is easy to damage, causing high maintenance costs, and its displacement and lift are also limited; The valve manufacturing requirements are very high, which has led to the S-valve piston concrete pump not only having a complicated structure, but also high cost, and inconvenient use and maintenance.
专利号为ZL201620139166.6的发明提供了一种活塞式泥浆输送泵,包括总进料管,总出料管,二个料缸和二个油缸,二个料缸的一端分别与对应的二个油缸连接,该输送泵还包括二个进口液控单向阀和二个出口液控单向阀,在二个料缸的另一端各通过一个三通管连接一个进口液控单向阀和一个出口液控单向阀,二个进口液控单向阀的进口通过管路连接在一起再连接总进料管,二个出口液控单向阀的出口通过管路连接在一起再连接总出料管;二个进口液控单向阀和二个出口液控单向阀均采用液压油缸控制开启和关闭。The invention with the patent number ZL201620139166.6 provides a piston mud conveying pump, which includes a main feed pipe, a main discharge pipe, two material cylinders and two oil cylinders, and one end of the two material cylinders corresponds to two corresponding ones. The cylinder is connected. The delivery pump also includes two inlet hydraulic control check valves and two outlet hydraulic control check valves. At the other end of the two material cylinders, a three-way pipe is connected to an inlet hydraulic control check valve and an Outlet hydraulically controlled check valves, the inlets of the two inlet hydraulically controlled check valves are connected together through pipelines and then connected to the main feed pipe, and the outlets of the two outlet hydraulically controlled check valves are connected together through pipelines and then connected to the general outlet. Material pipe; two inlet hydraulic control check valves and two outlet hydraulic control check valves are controlled by hydraulic cylinders to open and close.
此结构的活塞式泥浆输送泵,二个进口液控单向阀和二个出口液控单向阀 均采用液压油缸控制开启和关闭,在与二个油缸换向的同时存在信号差,配合延时等;且结构复杂,制造成本高。The piston mud pump with this structure, two inlet hydraulic control check valves and two outlet hydraulic control check valves are controlled by hydraulic cylinders to open and close. There is a signal difference when reversing with the two oil cylinders. Time; and complex structure, high manufacturing costs.
发明内容Summary of the Invention
有鉴于此,本申请提出了一种泵送机械,该泵送机械的结构简单,制造成本较低,同步性好或者不存在不同步问题。In view of this, the present application proposes a pumping machine with a simple structure, low manufacturing cost, good synchronization, or no out-of-synchronization problem.
为了解决上述技术问题,本申请提出了一种泵送机械,包括输送缸、设置在输送缸一端的主油缸,所述输送缸内设有活塞,所述主油缸的活塞杆与所述输送缸的活塞连接以驱动输送缸的活塞在输送缸内往复运动,所述输送缸的另一端通过吸浆阀连接吸浆管和通过排浆阀连接排浆管,所述吸浆阀和排浆阀为单向阀,其中,至少有一个单向阀包括阀体、堵头和弹性件,所述阀体上设有入口和出口,所述堵头用于打通和断开该阀体的入口和出口,所述弹性件用于推动所述堵头断开该阀体的入口和出口。In order to solve the above technical problems, the present application proposes a pumping machine, which includes a conveying cylinder and a main oil cylinder provided at one end of the conveying cylinder. The conveying cylinder is provided with a piston, a piston rod of the main oil cylinder and the conveying cylinder. The piston is connected to drive the piston of the conveying cylinder to reciprocate in the conveying cylinder. The other end of the conveying cylinder is connected to the suction pipe through a suction valve and the discharge pipe through a discharge valve. The suction valve and the discharge valve Is a check valve, wherein at least one check valve includes a valve body, a plug and an elastic member, the valve body is provided with an inlet and an outlet, and the plug is used to open and disconnect the valve body's inlet and Outlet, the elastic member is used for pushing the plug to disconnect the inlet and outlet of the valve body.
作为上述泵送机械在一方面的改进,还包括固定设置在阀体内的固定座,所述固定座包括底座、连接杆和头座,所述头座设在阀体的入口和出口之间并与阀体固定连接,所述头座上设有过流孔,所述连接杆的两端分别与所述底座和头座连接,所述堵头和弹性件套设在所述连接杆上,所述弹性件设置在所述堵头和所述底座之间,所述弹性件用于推动所述堵头封堵过流孔以断开该阀体的入口和出口。As an improvement of the above-mentioned pumping machine in one aspect, it further includes a fixed seat fixedly arranged in the valve body, the fixed seat includes a base, a connecting rod and a head seat, and the head seat is provided between the inlet and the outlet of the valve body and It is fixedly connected to the valve body, the head seat is provided with a flow hole, two ends of the connecting rod are respectively connected to the base and the head seat, the plug and an elastic member are sleeved on the connecting rod, The elastic member is disposed between the plug and the base, and the elastic member is used to push the plug to block the flow hole to disconnect the inlet and outlet of the valve body.
作为上述泵送机械在一方面的改进,所述堵头上设有轴向贯穿的泄压孔,在所述堵头打通阀体的入口和出口时,所述泄压孔和所述过流孔处于连通状态,在所述堵头断开阀体的入口和出口时,所述泄压孔和所述过流孔处于断开状态。As an improvement of the above-mentioned pumping machine, the plug is provided with a pressure relief hole penetrating axially. When the plug opens the inlet and outlet of the valve body, the pressure relief hole and the overcurrent The holes are in a communicating state, and when the plug disconnects the inlet and the outlet of the valve body, the pressure relief hole and the over-flow hole are in a disconnected state.
作为上述泵送机械在一方面的改进,还包括限位头和限位销,所述头座上设有台阶孔,所述连接杆的一端依次穿过底座和限位头后再通过贯穿限位头和连接杆的限位销锁固,所述限位头的两端分别通过所述台阶孔和限位销轴向限位。As an improvement of the above-mentioned pumping machine on one hand, it further includes a limit head and a limit pin, the head seat is provided with a step hole, and one end of the connecting rod passes through the base and the limit head in turn and then passes through the limit. The position head and the limit pin of the connecting rod are locked, and both ends of the position limit head are axially limited by the step hole and the limit pin, respectively.
作为上述泵送机械在一方面的改进,还包括套在所述连接杆上的轴套,所述连接杆上设有轴肩,所述轴套的两端分别抵接所述底座和所述轴肩,所述堵头与所述轴套滑动配合。As an improvement of the above-mentioned pumping machine in one aspect, it further includes a shaft sleeve sleeved on the connecting rod, the connecting rod is provided with a shaft shoulder, and two ends of the shaft sleeve abut the base and the base respectively. The shaft shoulder, the plug and the shaft sleeve slidingly fit.
作为上述泵送机械在一方面的改进,所述轴套朝向底座的一端设有凸起部,所述轴套通过该凸起部抵接所述底座,所述弹性件为压缩弹簧。As an improvement of the above pumping machine in one aspect, an end of the shaft sleeve facing the base is provided with a convex portion, the shaft sleeve abuts the base through the convex portion, and the elastic member is a compression spring.
作为上述泵送机械在一方面的改进,所述阀体包括可拆卸连接的前壳和后壳。As an improvement of the above-mentioned pumping machine in one aspect, the valve body includes a front shell and a rear shell which are detachably connected.
作为上述泵送机械在一方面的改进,包括换向阀、油箱、油泵,驱动装置和液压油冷却器,所述换向阀的进油口依次连接油泵、油箱,所述油泵与所述驱动装置连接,所述换向阀的回油口依次连接液压油冷却器、油箱;As an improvement of the above-mentioned pumping machinery, it includes a directional valve, an oil tank, an oil pump, a driving device, and a hydraulic oil cooler. The oil inlet of the directional valve is connected to the oil pump and the oil tank in this order. The oil pump and the drive The device is connected, and the oil return port of the reversing valve is sequentially connected with a hydraulic oil cooler and a fuel tank;
所述输送缸包括第一输送缸、第二输送缸,所述主油缸包括第一主油缸、第二主油缸,所述吸浆阀包括第一吸浆阀、第二吸浆阀,所述排浆阀包括第一排浆阀、第二排浆阀,所述换向阀的两个工作油口分别连接第一主油缸的第一腔和第二主油缸的第一腔,第一主油缸的第二腔和第二主油缸的第二腔连通,所述第一主油缸的活塞杆与第一输送缸中的活塞连接,所述第二主油缸的活塞杆与第二输送缸中的活塞连接,所述第一输送缸、第二输送缸的无杆腔分别通过第一吸浆阀、第二吸浆阀连接吸浆管,所述第一输送缸、第二输送缸的无杆腔分别通过第一排浆阀、第二排浆阀连接排浆管;The conveying cylinder includes a first conveying cylinder and a second conveying cylinder. The main oil cylinder includes a first main oil cylinder and a second main oil cylinder. The suction valve includes a first suction valve and a second suction valve. The discharge valve includes a first discharge valve and a second discharge valve. The two working oil ports of the reversing valve are respectively connected to the first cavity of the first main cylinder and the first cavity of the second main cylinder. The second cavity of the oil cylinder is in communication with the second cavity of the second main oil cylinder. The piston rod of the first main oil cylinder is connected to the piston in the first conveying cylinder, and the piston rod of the second main oil cylinder is in the second conveying cylinder. The piston-less connection of the first conveying cylinder and the second conveying cylinder is connected to the suction pipe through the first suction valve and the second suction valve, respectively. The rod cavity is connected to the discharge pipe through a first discharge valve and a second discharge valve, respectively;
或,所述吸浆阀包括第一吸浆阀、第二吸浆阀,所述排浆阀包括第一排浆阀、第二排浆阀,所述输送缸的无杆腔通过所述第一吸浆阀连接吸浆管和通过第一排浆阀连接排浆管,所述输送缸的有杆腔通过所述第二吸浆阀连接吸浆管和通过第二排浆阀连接排浆管,所述换向阀的两个工作油口分别连接所述主油缸的有杆腔、无杆腔。Alternatively, the suction valve includes a first suction valve and a second suction valve, and the discharge valve includes a first discharge valve and a second discharge valve, and the rodless cavity of the conveying cylinder passes through the first A suction valve is connected to the suction pipe and the discharge pipe is connected through the first discharge valve. The rod cavity of the conveying cylinder is connected to the suction pipe through the second suction valve and connected to the discharge through the second discharge valve. The two working oil ports of the directional valve are respectively connected to the rod cavity and the rodless cavity of the main oil cylinder.
作为上述泵送机械在一方面的改进,包括控制装置和用于检测吸浆管和排浆管内压力的压力检测装置,所述控制装置与所述驱动装置、所述换向阀和所 述压力检测装置连接,所述控制装置用于根据所述压力检测装置的检测数据控制所述驱动装置和所述换向阀动作。As an improvement of the above-mentioned pumping machinery in one aspect, it includes a control device and a pressure detection device for detecting the pressure in the suction pipe and the discharge pipe. The control device and the driving device, the reversing valve, and the pressure A detection device is connected, and the control device is configured to control the driving device and the switching valve to operate according to the detection data of the pressure detection device.
作为上述泵送机械在一方面的改进,所述控制装置包括电控柜本体以及设置在电控柜本体上的显示器和通讯模块,所述显示器用于显示包括吸浆管和排浆管内压力的设备运行参数。As an improvement of the above-mentioned pumping machinery in one aspect, the control device includes an electric control cabinet body, a display and a communication module arranged on the electric control cabinet body, and the display is used for displaying the pressure in the suction pipe and the discharge pipe. Equipment operating parameters.
本申请的泵送机械,至少有一个单向阀直接根据入口和出口两侧的流体压力差以及本身结构中的弹性件来控制入口和出口的打通和断开,结构简单,制造成本较低,且这种结构的单向阀的开启和关闭由管路压力控制,不存在不同步问题。In the pumping machine of the present application, at least one non-return valve directly controls the opening and closing of the inlet and the outlet according to the fluid pressure difference on both sides of the inlet and the outlet, and the elastic member in the structure. The structure is simple and the manufacturing cost is low. Moreover, the opening and closing of the check valve of this structure is controlled by the pressure of the pipeline, and there is no problem of out-of-sync.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本申请的一部分的附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The drawings constituting a part of the application are used to provide further understanding of the application. The schematic embodiments of the application and the description thereof are used to explain the application, and do not constitute an improper limitation on the application.
图1为本申请的单向阀在一种具体实施例中的结构示意图;1 is a schematic structural diagram of a check valve in a specific embodiment of the present application;
图2为图1的单向阀的爆炸示意图;FIG. 2 is an exploded schematic view of the check valve of FIG. 1; FIG.
图3为图1的单向阀从另一个角度看过去的爆炸示意图;3 is an exploded view of the one-way valve of FIG. 1 viewed from another angle;
图4为本申请的泵送机械在第一实施例中的控制原理示意图;4 is a schematic diagram of a control principle of a pumping machine in the first embodiment of the present application;
图5为本申请的泵送机械在第二实施例中的控制原理示意图;5 is a schematic diagram of a control principle of a pumping machine in a second embodiment of the present application;
图6为本申请的泵送机械在一种具体实施例中的结构示意图;6 is a schematic structural diagram of a pumping machine in a specific embodiment of the present application;
图7为图6的俯视图;Figure 7 is a top view of Figure 6;
图8为图7的局部放大示意图;8 is a partially enlarged schematic diagram of FIG. 7;
图9为本申请的控制装置在一种具体实施例中的结构示意图。FIG. 9 is a schematic structural diagram of a control device in this application in a specific embodiment.
图1至图9中附图标记与零部件的对应关系为:The corresponding relationship between the reference numerals and parts in Figures 1 to 9 is:
1吸浆管,2排浆管,3阀体,4堵头,5弹性件,6入口,7出口,8底座,9连接杆,10头座,11过流孔,12泄压孔,13限位头,14限位销,15台阶孔,16轴套,17轴肩,18凸起部,19前壳,20后壳,21换向阀,22油箱,23油 泵,24驱动装置,25液压油冷却器,26第一输送缸,27第二输送缸,28第一主油缸,29第二主油缸,30第一吸浆阀,31第二吸浆阀,32第一排浆阀,33第二排浆阀,34控制装置,35电控柜本体,36显示器,37通讯模块。1 suction pipe, 2 discharge pipe, 3 valve body, 4 plugs, 5 elastic parts, 6 inlets, 7 outlets, 8 base, 9 connecting rods, 10 head seats, 11 flow holes, 12 pressure relief holes, 13 Limit head, 14 limit pin, 15 step hole, 16 shaft sleeve, 17 shaft shoulder, 18 boss, 19 front shell, 20 rear shell, 21 directional valve, 22 fuel tank, 23 oil pump, 24 drive unit, 25 Hydraulic oil cooler, 26 first transfer cylinder, 27 second transfer cylinder, 28 first main cylinder, 29 second main cylinder, 30 first suction valve, 31 second suction valve, 32 first discharge valve, 33 second discharge valve, 34 control device, 35 electric control cabinet body, 36 display, 37 communication module.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The application will be described in detail below with reference to the drawings and embodiments.
实施例一Example one
如图1至图4和图6至图9所示,本申请提供一种泵送机械,该泵送机械包括输送缸、设置在输送缸一端的主油缸,所述输送缸内设有活塞,所述主油缸的活塞杆与所述输送缸的活塞连接以驱动输送缸的活塞在输送缸内往复运动,所述输送缸的另一端通过吸浆阀连接吸浆管1和通过排浆阀连接排浆管2,所述吸浆阀和排浆阀为单向阀,其中,至少有一个单向阀包括阀体3、堵头4和弹性件5,所述阀体3上设有入口6和出口7,所述堵头4用于打通和断开该阀体3的入口6和出口7,所述弹性件5用于推动所述堵头4断开该阀体3的入口6和出口7。As shown in FIG. 1 to FIG. 4 and FIG. 6 to FIG. 9, the present application provides a pumping machine. The pumping machine includes a conveying cylinder and a main oil cylinder disposed at one end of the conveying cylinder. The conveying cylinder is provided with a piston. The piston rod of the main oil cylinder is connected with the piston of the conveying cylinder to drive the piston of the conveying cylinder to reciprocate in the conveying cylinder. The other end of the conveying cylinder is connected to the suction pipe 1 through a suction valve and connected through a discharge valve. Discharge pipe 2, the suction valve and discharge valve are one-way valves, wherein at least one one-way valve includes a valve body 3, a plug 4 and an elastic member 5, and an inlet 6 is provided on the valve body 3. And outlet 7, the plug 4 is used to open and close the inlet 6 and outlet 7 of the valve body 3, and the elastic member 5 is used to push the plug 4 to open the inlet 6 and outlet of the valve body 3 7.
本申请与现有结构不同的是,吸浆阀和排浆阀皆为单向阀,其中,至少有一个单向阀包括阀体3、堵头4和弹性件5,所述阀体3上设有入口6和出口7,所述堵头4用于打通和断开该阀体3的入口6和出口7,所述弹性件5用于推动所述堵头4断开该阀体3的入口6和出口7,其中,弹性件5可以为压缩弹簧,采用上述特殊结构的吸浆阀和排浆阀在泵送泥浆的过程中,可以利用弹性件5的弹性力自动关闭入口6,输送缸的活塞在输送缸内往复运动使输送缸内形成正压或负压,通过该正压或负压即可打开或关闭吸浆阀和排浆阀,在打开和关闭吸浆阀和排浆阀的过程中无需其他辅助设备,具有结构简单、操作方便的特点。The difference between the present application and the existing structure is that both the suction valve and the discharge valve are one-way valves. Among them, at least one one-way valve includes a valve body 3, a plug 4 and an elastic member 5. An inlet 6 and an outlet 7 are provided, the plug 4 is used to open and close the inlet 6 and the outlet 7 of the valve body 3, and the elastic member 5 is used to push the plug 4 to disconnect the valve body 3 Inlet 6 and outlet 7, among which, the elastic member 5 can be a compression spring. The suction valve and the discharge valve using the special structure described above can automatically close the inlet 6 and pump the mud by using the elastic force of the elastic member 5 during pumping mud. The piston of the cylinder reciprocates in the conveying cylinder to form a positive pressure or a negative pressure in the conveying cylinder. The positive or negative pressure can open or close the suction valve and the discharge valve, and open and close the suction valve and the discharge valve. No other auxiliary equipment is needed in the process of the valve, and it has the characteristics of simple structure and convenient operation.
由上述内容可知,本申请的泵送机械,至少有一个单向阀直接根据入口6 和出口7两侧的流体压力差以及本身结构中的弹性件5来控制入口6和出口7的连通和断开,结构简单,制造成本较低,且该单向阀的开启和关闭由管路压力控制,不存在不同步问题。From the above, it can be known that at least one non-return valve of the pumping machine of the present application directly controls the connection and disconnection of the inlet 6 and the outlet 7 according to the fluid pressure difference on the sides of the inlet 6 and the outlet 7 and the elastic member 5 in its structure. Open, simple structure, low manufacturing cost, and the opening and closing of the one-way valve is controlled by the pressure of the pipeline, so there is no non-synchronization problem.
具体的,还包括固定设置在阀体3内的固定座,所述固定座包括底座8、连接杆9和头座10,所述头座10设在阀体3的入口6和出口7之间并与阀体3固定连接,所述头座10上设有过流孔11,所述连接杆9的两端分别与所述底座8和头座10连接,所述堵头4和弹性件5套设在所述连接杆9上,所述弹性件5设置在所述堵头4和所述底座8之间,所述弹性件5用于推动所述堵头4封堵过流孔11以断开该阀体3的入口6和出口7。Specifically, it further includes a fixing seat fixedly disposed in the valve body 3. The fixing seat includes a base 8, a connecting rod 9, and a head seat 10. The head seat 10 is provided between the inlet 6 and the outlet 7 of the valve body 3. And fixedly connected to the valve body 3, the head seat 10 is provided with a flow hole 11, the two ends of the connecting rod 9 are respectively connected to the base 8 and the head seat 10, the plug 4 and the elastic member 5 The elastic member 5 is sleeved on the connecting rod 9, and the elastic member 5 is disposed between the plug 4 and the base 8. The elastic member 5 is used to push the plug 4 to block the flow hole 11 to The inlet 6 and the outlet 7 of the valve body 3 are disconnected.
前述实施例中,优选的,所述堵头4上设有轴向贯穿的泄压孔12,在所述堵头4打通阀体3的入口6和出口7时,所述泄压孔12和所述过流孔11处于连通状态,在所述堵头4断开阀体3的入口6和出口7时,所述泄压孔12和所述过流孔11处于断开状态。换言之,所述堵头4在与所述过流孔11错位的位置设有泄压孔12,所述泄压孔12位于所述过流孔11和所述连接杆9之间,泄压孔12主要可以起到两点作用,第一点是在压力过大时,泄压孔12可以起到良好的泄压效果,减少压力对零部件的损害,延长部件的使用寿命;第二点是增大泥浆流量,在所述堵头4打通阀体3的入口6和出口7时,泥浆可以分流部分至泄压孔12。In the foregoing embodiment, preferably, the plug 4 is provided with a pressure relief hole 12 penetrating axially. When the plug 4 opens the inlet 6 and the outlet 7 of the valve body 3, the pressure relief hole 12 and The through-flow hole 11 is in a communicating state. When the plug 4 disconnects the inlet 6 and the outlet 7 of the valve body 3, the pressure relief hole 12 and the through-flow hole 11 are in a disconnected state. In other words, the plug 4 is provided with a pressure relief hole 12 at a position offset from the flow hole 11, and the pressure relief hole 12 is located between the flow hole 11 and the connecting rod 9. 12 can mainly play two roles. The first point is that when the pressure is too large, the pressure relief hole 12 can play a good pressure relief effect, reduce the damage to the parts by the pressure, and extend the service life of the parts. The second point is The mud flow is increased, and when the plug 4 opens the inlet 6 and the outlet 7 of the valve body 3, the mud can be shunted to the pressure relief hole 12.
前述实施例中,优选的,为了减少连接杆9和堵头4直接滑动摩擦给连接杆9带来的损害,还包括套在所述连接杆9上的轴套16,连接杆9上设有轴肩17,所述轴套16的两端分别抵接所述底座8和所述轴肩17,所述堵头4与所述轴套16滑动配合。更为优选的,所述轴套16朝向底座8的一端设有凸起部18,所述轴套16通过该凸起部18抵接所述底座8。In the foregoing embodiment, preferably, in order to reduce the damage caused to the connecting rod 9 by the direct sliding friction between the connecting rod 9 and the plug 4, a shaft sleeve 16 sleeved on the connecting rod 9 is further provided. The connecting rod 9 is provided with A shaft shoulder 17 and two ends of the shaft sleeve 16 abut the base 8 and the shaft shoulder 17 respectively, and the plug 4 and the shaft sleeve 16 are slidingly fitted. More preferably, a protruding portion 18 is provided on an end of the sleeve 16 facing the base 8, and the sleeve 16 abuts the base 8 through the protruding portion 18.
具体的,还包括限位头13和限位销14,所述头座10上设有台阶孔15,所述连接杆9的一端依次穿过底座8和限位头13后再通过贯穿限位头13和连接杆9的限位销14锁固,所述限位头13的两端分别通过所述台阶孔15和限位销 14轴向限位。Specifically, it further includes a limiting head 13 and a limiting pin 14. The head base 10 is provided with a step hole 15. One end of the connecting rod 9 passes through the base 8 and the limiting head 13 in order and then passes through the limiting position. The head 13 and the limiting pin 14 of the connecting rod 9 are locked. Both ends of the limiting head 13 are axially limited by the step hole 15 and the limiting pin 14 respectively.
为了便于组装,在一种优选实施例中,所述阀体3包括可拆卸连接的前壳19和后壳20,装配时,首先将连接杆9的一端依次穿过轴套16、底座8、限位头13,再锁上限位销14,轴套16的两端分别抵接底座8和轴肩17,然后将连接杆9的另一端依次穿过弹性件5、堵头4和头座10,头座10与前壳19固定连接,前壳19上设有入口6和出口7,再合上前壳19和后壳20并将前述部件均封闭在前壳19和后壳20围成的阀体3内。In order to facilitate assembly, in a preferred embodiment, the valve body 3 includes a front shell 19 and a rear shell 20 that are detachably connected. When assembling, firstly, one end of the connecting rod 9 is passed through the shaft sleeve 16, the base 8, Limit head 13, then lock upper limit pin 14, the two ends of the sleeve 16 abut the base 8 and the shoulder 17 respectively, and then pass the other end of the connecting rod 9 through the elastic member 5, the plug 4 and the head seat 10 in order. The headrest 10 is fixedly connected to the front shell 19. The front shell 19 is provided with an inlet 6 and an outlet 7. The front shell 19 and the rear shell 20 are closed and the aforementioned components are enclosed by the front shell 19 and the rear shell 20. Inside the valve body 3.
在一种具体实施例中,包括换向阀21、油箱22、油泵23,驱动装置24和液压油冷却器25,所述换向阀21的进油口依次连接油泵23、油箱22,所述油泵23与所述驱动装置24连接,所述换向阀21的回油口依次连接液压油冷却器25、油箱22。其中,驱动装置24可以为电机,也可以为液压马达。液压油冷却器25用于对液压油进行冷却,防止液压油在运动过程中因发热而影响泵送机械的运动,油箱22用来存储需要的液压油,保证泵送机械运动的顺畅。In a specific embodiment, it includes a directional valve 21, an oil tank 22, an oil pump 23, a driving device 24, and a hydraulic oil cooler 25. The oil inlet of the directional valve 21 is connected to the oil pump 23 and the oil tank 22 in sequence. An oil pump 23 is connected to the driving device 24, and an oil return port of the switching valve 21 is connected to a hydraulic oil cooler 25 and an oil tank 22 in this order. The driving device 24 may be a motor or a hydraulic motor. The hydraulic oil cooler 25 is used for cooling the hydraulic oil to prevent the hydraulic oil from affecting the movement of the pumping machinery due to heat generation during the movement. The oil tank 22 is used to store the required hydraulic oil and ensure the smooth movement of the pumping machinery.
所述输送缸包括第一输送缸26、第二输送缸27,所述主油缸包括第一主油缸28、第二主油缸29,所述吸浆阀包括第一吸浆阀30、第二吸浆阀31,所述排浆阀包括第一排浆阀32、第二排浆阀33,所述换向阀21的两个工作油口分别连接第一主油缸28的第一腔和第二主油缸29的第一腔,第一主油缸28的第二腔和第二主油缸29的第二腔连通,所述第一主油缸28的活塞杆与第一输送缸26中的活塞连接,所述第二主油缸29的活塞杆与第二输送缸27中的活塞连接,所述第一输送缸26、第二输送缸27的无杆腔分别通过第一吸浆阀30、第二吸浆阀31连接吸浆管1,所述第一输送缸26、第二输送缸27的无杆腔分别通过第一排浆阀32、第二排浆阀33连接排浆管2。The conveying cylinder includes a first conveying cylinder 26 and a second conveying cylinder 27. The main oil cylinder includes a first main oil cylinder 28 and a second main oil cylinder 29. The suction valve includes a first suction valve 30 and a second suction cylinder. The slurry valve 31 includes a first slurry discharge valve 32 and a second slurry discharge valve 33. The two working oil ports of the reversing valve 21 are connected to the first cavity and the second cavity of the first main oil cylinder 28, respectively. The first cavity of the main cylinder 29, the second cavity of the first main cylinder 28, and the second cavity of the second main cylinder 29 are in communication, and the piston rod of the first main cylinder 28 is connected to the piston in the first conveying cylinder 26, The piston rod of the second main oil cylinder 29 is connected to the piston in the second conveying cylinder 27. The rodless chambers of the first conveying cylinder 26 and the second conveying cylinder 27 are respectively passed through the first suction valve 30 and the second suction cylinder. The slurry valve 31 is connected to the suction pipe 1, and the rodless chambers of the first delivery cylinder 26 and the second delivery cylinder 27 are connected to the slurry discharge pipe 2 through the first slurry discharge valve 32 and the second slurry discharge valve 33, respectively.
前述优选实施例中,当第一主油缸28的活塞杆收缩,第一输送缸26的无杆腔中产生较大的真空度,在第一输送缸26的无杆腔的负压作用下,第一吸浆阀30开启,第一排浆阀32关闭,泥浆由吸浆管1吸入第一输送缸26的无杆腔,与此同时,第二主油缸29的活塞杆伸长,第二输送缸27的无杆腔中产生局部 高压,在第二输送缸27的无杆腔的正压作用下,第二吸浆阀31关闭,第二排浆阀33开启,泥浆由第二输送缸27的无杆腔排至排浆管2;当第一主油缸28的活塞杆伸长,第一输送缸26的无杆腔中产生局部高压,在第一输送缸26的无杆腔的正压作用下,第一吸浆阀30关闭,第一排浆阀32开启,泥浆由第一输送缸26的无杆腔排至排浆管2,与此同时,第二主油缸29的活塞杆收缩,第二输送缸27的无杆腔中产生较大的真空度,在第二输送缸27的无杆腔的负压作用下,第二吸浆阀31开启,第二排浆阀33关闭,泥浆由吸浆管1吸入第二输送缸27的无杆腔。如此循环动作,即可实现泥浆高压远距离连续输送。In the foregoing preferred embodiment, when the piston rod of the first main oil cylinder 28 is contracted, a large degree of vacuum is generated in the rodless cavity of the first conveying cylinder 26. Under the negative pressure of the rodless cavity of the first conveying cylinder 26, The first suction valve 30 is opened, the first discharge valve 32 is closed, and the mud is sucked into the rodless cavity of the first conveying cylinder 26 by the suction pipe 1. At the same time, the piston rod of the second main cylinder 29 is extended, and the second Local high pressure is generated in the rodless cavity of the conveying cylinder 27. Under the positive pressure of the rodless cavity of the second conveying cylinder 27, the second suction valve 31 is closed, the second discharge valve 33 is opened, and the mud is conveyed by the second conveying cylinder. The rodless cavity of 27 is discharged to the discharge pipe 2. When the piston rod of the first main oil cylinder 28 is extended, a local high pressure is generated in the rodless cavity of the first conveying cylinder 26. Under pressure, the first suction valve 30 is closed, the first discharge valve 32 is opened, and the mud is discharged from the rodless cavity of the first conveying cylinder 26 to the discharge pipe 2. At the same time, the piston rod of the second main oil cylinder 29 When contracted, a large vacuum is generated in the rodless cavity of the second conveying cylinder 27. Under the negative pressure of the rodless cavity of the second conveying cylinder 27, the second suction valve 31 is opened. , Second row slurry valve 33 is closed, a mud sucked into the second delivery cylinder rod chamber 27 by the suction pipe slurry. Such a cyclic operation can achieve continuous high-pressure long-distance transportation of mud.
更为优选的,包括控制装置34和用于检测吸浆管1和排浆管2内压力的压力检测装置,所述控制装置34与所述驱动装置24、所述换向阀21和所述压力检测装置连接,所述控制装置34用于根据所述压力检测装置的检测数据控制所述驱动装置24和所述换向阀21动作。More preferably, it includes a control device 34 and a pressure detection device for detecting the pressure in the suction pipe 1 and the discharge pipe 2. The control device 34 and the driving device 24, the reversing valve 21 and the The pressure detection device is connected, and the control device 34 is configured to control the driving device 24 and the switching valve 21 to operate according to the detection data of the pressure detection device.
具体的,所述控制装置34包括电控柜本体35以及设置在电控柜本体35上的显示器36和通讯模块37,所述显示器36用于显示设备运行参数,所述设备运行参数包括吸浆管1和排浆管2内的压力参数,所述通讯模块37用于与泵送机械的上位机建立通讯。其中,控制装置34可以为单片机,也可以为PLC可编程控制器,显示器36可以直观显示出当前设备的运行状态。该实施例中,由于控制装置34内设有通讯模块37,从而控制装置34可以有线或者无线的数据传输方式与泵送机械的上位机进行通讯配合,上位机一般为污泥集中处理中央系统,控制装置34通过接收到的信号,控制本设备的启动和停机;还能根据上位机传达的输入管路流量信息,通过运算,及时调整本设备的输出排量。Specifically, the control device 34 includes an electric control cabinet body 35 and a display 36 and a communication module 37 provided on the electric control cabinet body 35. The display 36 is used to display equipment operating parameters, and the equipment operating parameters include suction The pressure parameters in the pipe 1 and the slurry discharge pipe 2, the communication module 37 is used to establish communication with the upper computer of the pumping machine. Among them, the control device 34 may be a single-chip microcomputer or a PLC programmable controller, and the display 36 may directly display the running status of the current device. In this embodiment, since the communication device 37 is provided in the control device 34, the control device 34 can communicate with the upper computer of the pumping machine in a wired or wireless data transmission manner. The upper computer is generally a centralized system for sludge centralized processing. The control device 34 controls the startup and shutdown of the device through the received signals; it can also adjust the output displacement of the device in a timely manner through calculation based on the input pipeline flow information transmitted by the host computer.
综上所述,本申请的泵送机械,至少有一个单向阀直接根据入口6和出口7两侧的流体压力差以及本身结构中的弹性件5来控制入口6和出口7的连通和断开,结构简单,制造成本较低,且该单向阀的开启和关闭由管路压力控制,不存在不同步问题。In summary, at least one non-return valve of the pumping machine of the present application directly controls the connection and disconnection of the inlet 6 and the outlet 7 according to the fluid pressure difference between the sides of the inlet 6 and the outlet 7 and the elastic member 5 in its structure. Open, simple structure, low manufacturing cost, and the opening and closing of the one-way valve is controlled by the pressure of the pipeline, so there is no non-synchronization problem.
实施例二Example two
实施例二与实施例一的不同之处在于:The difference between the second embodiment and the first embodiment lies in:
如图5所示,所述吸浆阀包括第一吸浆阀30、第二吸浆阀31,所述排浆阀包括第一排浆阀32、第二排浆阀33,所述输送缸的无杆腔通过所述第一吸浆阀30连接吸浆管1和通过第一排浆阀32连接排浆管2,所述输送缸的有杆腔通过所述第二吸浆阀31连接吸浆管1和通过第二排浆阀33连接排浆管2,所述换向阀21的两个工作油口分别连接所述主油缸的有杆腔、无杆腔。As shown in FIG. 5, the suction valve includes a first suction valve 30, a second suction valve 31, the discharge valve includes a first discharge valve 32, a second discharge valve 33, and the conveying cylinder. The rodless cavity is connected to the suction tube 1 through the first suction valve 30 and the drainage tube 2 through the first discharge valve 32. The rod cavity of the conveying cylinder is connected through the second suction valve 31 The suction pipe 1 is connected to the discharge pipe 2 through a second discharge valve 33, and the two working oil ports of the reversing valve 21 are respectively connected to the rod cavity and the rodless cavity of the main oil cylinder.
这种泵送机构的输送缸活塞往复运动一次能够实现两次吸料、排料的过程,相比现有技术中的泵送机构来说,本申请所提供的泵送机械增强泵送泥浆作业的连续性,大幅度提高了工作效率,并且具有结构简单、制作加工方便的特点。The reciprocating movement of the piston of the conveying cylinder of the pumping mechanism can realize the process of sucking and discharging twice. Compared with the pumping mechanism in the prior art, the pumping mechanism provided by the present application enhances the pumping mud operation. The continuity greatly improves the work efficiency, and has the characteristics of simple structure and convenient production and processing.
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of this application, and are not intended to limit this application. Any modification, equivalent replacement, or improvement made within the spirit and principle of this application shall be included in this application. Within the scope of protection.

Claims (10)

  1. 一种泵送机械,包括输送缸、设置在输送缸一端的主油缸,所述输送缸内设有活塞,所述主油缸的活塞杆与所述输送缸的活塞连接以驱动输送缸的活塞在输送缸内往复运动,所述输送缸的另一端通过吸浆阀连接吸浆管和通过排浆阀连接排浆管,其中:所述吸浆阀和排浆阀为单向阀,其中,至少有一个单向阀包括阀体、堵头和弹性件,所述阀体上设有入口和出口,所述堵头用于打通和断开该阀体的入口和出口,所述弹性件用于推动所述堵头断开该阀体的入口和出口。A pumping machine includes a conveying cylinder and a main oil cylinder provided at one end of the conveying cylinder. A piston is arranged in the conveying cylinder, and a piston rod of the main oil cylinder is connected with a piston of the conveying cylinder to drive the piston of the conveying cylinder. The conveying cylinder is reciprocated, and the other end of the conveying cylinder is connected to the suction pipe through a suction valve and the discharge pipe through a discharge valve, wherein the suction valve and the discharge valve are one-way valves, wherein at least There is a one-way valve including a valve body, a plug and an elastic member. The valve body is provided with an inlet and an outlet. The plug is used to open and close the inlet and outlet of the valve body. The elastic member is used for The plug is pushed to disconnect the inlet and outlet of the valve body.
  2. 根据权利要求1所述的泵送机械,其中:还包括固定设置在阀体内的固定座,所述固定座包括底座、连接杆和头座,所述头座设在阀体的入口和出口之间并与阀体固定连接,所述头座上设有过流孔,所述连接杆的两端分别与所述底座和头座连接,所述堵头和弹性件套设在所述连接杆上,所述弹性件设置在所述堵头和所述底座之间,所述弹性件用于推动所述堵头封堵过流孔以断开该阀体的入口和出口。The pumping machine according to claim 1, further comprising a fixed seat fixedly disposed in the valve body, the fixed seat including a base, a connecting rod, and a head seat, the head seat being provided between an inlet and an outlet of the valve body. And the valve body is fixedly connected to each other, the head seat is provided with a flow hole, two ends of the connecting rod are respectively connected to the base and the head seat, and the plug and the elastic member are sleeved on the connecting rod Preferably, the elastic member is disposed between the plug and the base, and the elastic member is used to push the plug to block the flow hole to disconnect the inlet and outlet of the valve body.
  3. 根据权利要求2所述的泵送机械,其中:所述堵头上设有轴向贯穿的泄压孔,在所述堵头打通阀体的入口和出口时,所述泄压孔和所述过流孔处于连通状态,在所述堵头断开阀体的入口和出口时,所述泄压孔和所述过流孔处于断开状态。The pumping machine according to claim 2, wherein the plug is provided with a pressure relief hole penetrating axially, and when the plug opens the inlet and outlet of the valve body, the pressure relief hole and the The over-flow hole is in a connected state, and when the plug disconnects the inlet and the outlet of the valve body, the pressure relief hole and the over-flow hole are in an off state.
  4. 根据权利要求2所述的泵送机械,其中:还包括限位头和限位销,所述头座上设有台阶孔,所述连接杆的一端依次穿过底座和限位头后再通过贯穿限位头和连接杆的限位销锁固,所述限位头的两端分别通过所述台阶孔和限位销轴向限位。The pumping machine according to claim 2, further comprising a limiting head and a limiting pin, the head seat is provided with a step hole, and one end of the connecting rod passes through the base and the limiting head in order and then passes A limit pin penetrating through the limit head and the connecting rod is locked, and two ends of the limit head are axially limited through the step hole and the limit pin, respectively.
  5. 根据权利要求2所述的泵送机械,其中:还包括套在所述连接杆上的轴套,所述连接杆上设有轴肩,所述轴套的两端分别抵接所述底座和所述轴肩,所述堵头与所述轴套滑动配合。The pumping machine according to claim 2, further comprising a shaft sleeve sleeved on the connecting rod, a shaft shoulder is provided on the connecting rod, and two ends of the shaft sleeve abut the base and the base, respectively. The shaft shoulder, the plug and the shaft sleeve are slidingly fitted.
  6. 根据权利要求5所述的泵送机械,其中:所述轴套朝向底座的一端设有 凸起部,所述轴套通过该凸起部抵接所述底座,所述弹性件为压缩弹簧。The pumping machine according to claim 5, wherein an end of the shaft sleeve facing the base is provided with a convex portion, the shaft sleeve abuts against the base through the convex portion, and the elastic member is a compression spring.
  7. 根据权利要求1所述的泵送机械,其中:所述阀体包括可拆卸连接的前壳和后壳。The pumping machine according to claim 1, wherein the valve body includes a front case and a rear case that are detachably connected.
  8. 根据权利要求1至7中任一项所述的泵送机械,其中:包括换向阀、油箱、油泵,驱动装置和液压油冷却器,所述换向阀的进油口依次连接油泵、油箱,所述油泵与所述驱动装置连接,所述换向阀的回油口依次连接液压油冷却器、油箱;The pumping machine according to any one of claims 1 to 7, comprising: a directional valve, an oil tank, an oil pump, a driving device, and a hydraulic oil cooler, and an oil inlet of the directional valve is sequentially connected to an oil pump and an oil tank. The oil pump is connected with the driving device, and the oil return port of the reversing valve is connected with a hydraulic oil cooler and a fuel tank in sequence;
    所述输送缸包括第一输送缸、第二输送缸,所述主油缸包括第一主油缸、第二主油缸,所述吸浆阀包括第一吸浆阀、第二吸浆阀,所述排浆阀包括第一排浆阀、第二排浆阀,所述换向阀的两个工作油口分别连接第一主油缸的第一腔和第二主油缸的第一腔,第一主油缸的第二腔和第二主油缸的第二腔连通,所述第一主油缸的活塞杆与第一输送缸中的活塞连接,所述第二主油缸的活塞杆与第二输送缸中的活塞连接,所述第一输送缸、第二输送缸的无杆腔分别通过第一吸浆阀、第二吸浆阀连接吸浆管,所述第一输送缸、第二输送缸的无杆腔分别通过第一排浆阀、第二排浆阀连接排浆管;The conveying cylinder includes a first conveying cylinder and a second conveying cylinder. The main oil cylinder includes a first main oil cylinder and a second main oil cylinder. The suction valve includes a first suction valve and a second suction valve. The discharge valve includes a first discharge valve and a second discharge valve. The two working oil ports of the reversing valve are respectively connected to the first cavity of the first main cylinder and the first cavity of the second main cylinder. The second cavity of the oil cylinder is in communication with the second cavity of the second main oil cylinder. The piston rod of the first main oil cylinder is connected to the piston in the first conveying cylinder, and the piston rod of the second main oil cylinder is in the second conveying cylinder. The piston-less connection of the first conveying cylinder and the second conveying cylinder is connected to the suction pipe through the first suction valve and the second suction valve, respectively. The rod cavity is connected to the discharge pipe through a first discharge valve and a second discharge valve, respectively;
    或,所述吸浆阀包括第一吸浆阀、第二吸浆阀,所述排浆阀包括第一排浆阀、第二排浆阀,所述输送缸的无杆腔通过所述第一吸浆阀连接吸浆管和通过第一排浆阀连接排浆管,所述输送缸的有杆腔通过所述第二吸浆阀连接吸浆管和通过第二排浆阀连接排浆管,所述换向阀的两个工作油口分别连接所述主油缸的有杆腔、无杆腔。Alternatively, the suction valve includes a first suction valve and a second suction valve, and the discharge valve includes a first discharge valve and a second discharge valve, and the rodless cavity of the conveying cylinder passes through the first A suction valve is connected to the suction pipe and the discharge pipe is connected through the first discharge valve. The rod cavity of the conveying cylinder is connected to the suction pipe through the second suction valve and connected to the discharge through the second discharge valve. The two working oil ports of the directional valve are respectively connected to the rod cavity and the rodless cavity of the main oil cylinder.
  9. 根据权利要求8所述的泵送机械,其中:包括控制装置和用于检测吸浆管和排浆管内压力的压力检测装置,所述控制装置与所述驱动装置、所述换向阀和所述压力检测装置连接,所述控制装置用于根据所述压力检测装置的检测数据控制所述驱动装置和所述换向阀动作。The pumping machine according to claim 8, comprising: a control device and a pressure detection device for detecting the pressure in the suction pipe and the discharge pipe, the control device and the driving device, the reversing valve, and a pressure detecting device. The pressure detection device is connected, and the control device is configured to control the driving device and the switching valve to operate according to the detection data of the pressure detection device.
  10. 根据权利要求9所述的泵送机械,其中:所述控制装置包括电控柜本体以及设置在电控柜本体上的显示器和通讯模块,所述显示器用于显示设备运 行参数,所述设备运行参数包括吸浆管和排浆管内的压力参数,所述通讯模块用于与泵送机械的上位机建立通讯。The pumping machine according to claim 9, wherein the control device comprises an electric control cabinet body and a display and a communication module arranged on the electric control cabinet body, the display is used for displaying the operating parameters of the equipment, and the equipment is operating The parameters include pressure parameters in the suction pipe and the discharge pipe, and the communication module is used to establish communication with a host computer of the pumping machine.
PCT/CN2019/093914 2018-09-03 2019-06-28 Pumping machine WO2020048204A1 (en)

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