WO2020043146A1 - Dry cleaning machine, dry cleaning system, and dry cleaning method - Google Patents

Dry cleaning machine, dry cleaning system, and dry cleaning method Download PDF

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Publication number
WO2020043146A1
WO2020043146A1 PCT/CN2019/103182 CN2019103182W WO2020043146A1 WO 2020043146 A1 WO2020043146 A1 WO 2020043146A1 CN 2019103182 W CN2019103182 W CN 2019103182W WO 2020043146 A1 WO2020043146 A1 WO 2020043146A1
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Prior art keywords
dry cleaning
solvent
dry
cleaning machine
vacuum
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PCT/CN2019/103182
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French (fr)
Chinese (zh)
Inventor
陈志华
沈孔亮
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美丰工业有限公司
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Publication of WO2020043146A1 publication Critical patent/WO2020043146A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F43/00Dry-cleaning apparatus or methods using volatile solvents
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F43/00Dry-cleaning apparatus or methods using volatile solvents
    • D06F43/02Dry-cleaning apparatus or methods using volatile solvents having one rotary cleaning receptacle only

Definitions

  • the invention relates to a dry cleaning system, in particular to a large-scale dry cleaning system used in industry.
  • the present invention also relates to a dry-cleaning machine and a method for dry-cleaning objects using a dry-cleaning system, wherein the dry-cleaning process may include, for example, washing the objects with a solvent, drying the objects with hot air, and drying the objects with air. .
  • liquid chlorinated hydrocarbon organic solvents mainly tetrachloroethylene (PERC).
  • tetrachloroethylene can be toxic. After research by the US Environmental Protection Agency and other researchers, it is believed that it is carcinogenic in animal experiments and is likely to be carcinogenic to humans. In particular, the toxicity of tetrachloroethylene may be damage to the brain and nervous system, immune system, kidneys, and blood.
  • tetrachloroethylene is released into the atmosphere when used directly in the dry cleaning industry. Others are released from dry-cleaned clothing or other consumer products. Tetrachloroethylene decomposes very slowly in the air and can be transported long distances in the air. Generally, according to the requirements of environmental protection, the average concentration of tetrachloroethylene in the air should be less than 1 microgram per cubic meter of air. In particular, because tetrachloroethylene contains ODS substances, it also damages the earth's atmospheric ozone layer.
  • tetrachloroethylene In addition to the toxic substances released into the air, various industries using tetrachloroethylene (such as metal degreasing and dry cleaning) produce liquid wastes containing the compound, which may eventually enter waste treatment facilities. On the one hand, tetrachloroethylene does not evaporate from water into the air. On the other hand, although some tetrachloroethylene may remain in the water, it decomposes slowly in water. This is not good for human health when tetrachloroethylene migrates into the air of homes and buildings through steam intrusion or through groundwater (or soil).
  • the physical and chemical properties of hydrocarbon solvents include: relative density: 0.80-0.87 g / cm3; boiling point: 150-200 degrees Celsius; flash point: 38-64 degrees Celsius; appearance is colorless and transparent liquid; oil soluble KB Value (industrial indication of the solvent's ability to dissolve resinous substances, commonly used to measure the kauributol value (KB value)): 24-39, especially 31-35; surface tension: 25-27N / m. It is worth noting that, generally, the higher the KB value, the stronger the fat-dissolving ability and the better the cleaning performance.
  • the general work flow of a conventional dry cleaning machine includes multiple steps, such as a washing step, a dehydration step, a drying step, a deodorizing step, and the like.
  • the clothes door is opened, the items to be dry-cleaned are placed in a dry-cleaning drum of a dry-cleaning machine, preferably a dry-cleaning drum in the form of a clothes basket, and the clothes-door is closed. Then, a dry-cleaning solvent, such as a hydrocarbon solvent, is injected into the dry-cleaning drum, and then the dry-drying drum motor is used to drive the dry-cleaning drum to reciprocate to wash the articles.
  • a dry-cleaning solvent such as a hydrocarbon solvent
  • the drying step can be selectively added according to the nature of the objects, especially the clothes or materials.
  • air especially hot air, needs to be circulated in the dry-cleaning machine.
  • a deodorizing step may be selectively added according to the nature of the object, especially the clothes or materials.
  • the air temperature no longer rises.
  • the dry cleaning drum motor still drives the dry cleaning drum to reciprocate, so that different parts of the laundry can be exposed to the air flowing through it.
  • the temperature of the object is reduced by means of cold air (in this case, unheated air).
  • the cleaning cycle time of a dry cleaning machine is mainly determined by the drying time (the time to recover the solvent in the object).
  • the length of the drying time is affected by the following conditions: drying temperature, the amount of air flowing during drying, the total weight of the object, and the thickness of the object.
  • the decontamination ability of hydrocarbon solvents is very limited, and the objects to be cleaned are not clean enough. This is mainly due to the low solubility value KB of the hydrocarbon solvents themselves.
  • the effect of short drying time is not good, and more solvents remain in the object, so the smell of the solvent will evaporate from the object. If clothes or materials are to be thoroughly dried, this in turn results in too long drying (ie, recycling of solvents in the articles), which results in low production efficiency of the machine.
  • the boiling point of hydrocarbon solvents is approximately 150-200 degrees Celsius, and its flash point is approximately 38-64 degrees Celsius.
  • the drying temperature should not exceed 75 degrees Celsius. Therefore, the solvents in the objects are difficult to be effectively recovered at low temperatures (here, less than 75 degrees Celsius).
  • the present invention provides a dry cleaning system including a dry cleaning machine, the dry cleaning machine including a dry cleaning drum, a solvent for dry cleaning can be injected into the dry cleaning drum to wash the objects contained in the dry cleaning drum, the dry cleaning system also Including: vacuum pumping equipment, which can be connected in fluid communication with the dry cleaning cylinder; a vacuum sensor for sensing the vacuum in the dry cleaning machine; a control device, the control device is configured to be communicatively connected with the vacuum sensor; The evacuation device can be actuated to establish and maintain a negative pressure in the dry cleaning machine, and the control device is configured to actuate the dry cleaning machine when the vacuum sensor detects that the vacuum is below its preset value to activate at least one of the objects Kind of operation.
  • the present invention provides a dry cleaning system including a dry cleaning machine.
  • the dry cleaning machine includes a dry cleaning drum, and a solvent for dry cleaning can be injected into the dry cleaning drum to wash the objects contained in the dry cleaning drum.
  • the dry cleaning system further includes: Vacuum equipment, evacuation equipment can be connected in fluid communication with the dry-cleaning drum; oxygen content detector for detecting the oxygen content in the dry-cleaning machine; control device, the control device is configured to be communicatively connected with the oxygen content detector; The device can be actuated to establish and maintain a negative pressure in the dry cleaning machine, and the control device is configured to activate the dry cleaning machine when the oxygen content detector detects that the oxygen content is below its preset value to activate at least one of the items operating.
  • the efficiency of dry cleaning can be improved, especially the safety of the dry cleaning process can be improved, and the detergency of the solvent can be further exerted.
  • control device may be configured to enable the washing of the objects with a solvent and / or the drying of the objects with an air flow when the dry cleaning machine is activated. Therefore, the efficiency and safety of dry cleaning can be selectively increased at various stages of dry cleaning.
  • the dry cleaning machine further includes a fluid channel
  • the dry cleaning cylinder is connected in fluid communication with the fluid channel through its fluid outlet and fluid inlet, respectively, so that the dry cleaning cylinder and the fluid channel can form a circuit, and the circuit is configured to circulate gas through Dry cleaning canister.
  • the evacuation device can be arranged to selectively access a fluid channel in a closable circuit so that a vacuum can be evacuated from the fluid channel and thus from the dry-cleaning drum. With this fluid channel, the vacuuming process is more convenient, and it helps to ensure the vacuum degree of the entire fluid working circuit.
  • the dry cleaning machine may further include a solvent heating device configured to heat the solvent injected into the dry cleaning barrel when the vacuum degree in the dry cleaning barrel is below a preset value.
  • Solvent heating equipment can significantly improve the detergency of current solvents without explosion.
  • the solvent heating device can be configured to monitor the temperature of the solvent flowing through it, so that the solvent heating device stops heating the solvent after the solvent reaches the set temperature to ensure that the solvent does not exceed the temperature threshold and affect the efficiency of dry cleaning And the security of the entire system.
  • the dry cleaning machine may include a solvent gas recovery device including a condenser disposed in the fluid passage so that the solvent can be separated from the air flowing through the condenser.
  • a solvent gas recovery device including a condenser disposed in the fluid passage so that the solvent can be separated from the air flowing through the condenser.
  • the solvent can be further collected from the object, and the air-drying efficiency can be greatly improved.
  • the evacuation device may be arranged to access the fluid passage at a position downstream of the condenser in the fluid passage.
  • the air extracted from the dry cleaning cylinder can be passed through the condenser to ensure that the solvent content in the extracted air is greatly reduced, so that the environmental impact can be minimized.
  • the dry cleaning system may also include a flammable gas content detector for detecting the flammable gas content in the dry cleaning cylinder.
  • the flammable gas content detector is in communication with the control device.
  • the control device is configured to the flammable gas content. The object drying process is only stopped below its preset value. When the flammable gas content detector is not below its preset value, this indicates that the solvent content in the object is still high. At this time, continue to dry the object to further reduce the solvent content in the object to below the preset value.
  • the dry cleaning machine may further include an adjustable-speed fan capable of being connected to the fluid channel, so that the gas in the dry cleaning cylinder circulates through the fluid channel.
  • the dry cleaning machine may further include a vacuum breaking valve, which can selectively access the fluid passage so as to be able to suck air from the outside of the dry cleaning machine to destroy the negative pressure in the dry cleaning machine. Therefore, it is possible to make it difficult to open the clothes door due to negative pressure when the clothes door is opened.
  • a vacuum breaking valve which can selectively access the fluid passage so as to be able to suck air from the outside of the dry cleaning machine to destroy the negative pressure in the dry cleaning machine. Therefore, it is possible to make it difficult to open the clothes door due to negative pressure when the clothes door is opened.
  • the present invention also provides a dry cleaning machine, including: a dry cleaning drum, a solvent for dry cleaning can be injected into the dry cleaning drum to wash the objects contained in the dry cleaning drum, and the dry cleaning system further includes: a vacuum device, a vacuum The device can be connected in fluid communication with the dry cleaning drum, wherein the vacuuming device can be activated to establish and maintain a negative pressure in the dry cleaning machine when the vacuum and / or oxygen content in the dry cleaning machine is below its preset value The dry cleaning machine is actuated to initiate at least one operation on the article. With this dry cleaning machine, the efficiency of dry cleaning can be improved, especially the safety of the dry cleaning process can be improved, and the detergency of the solvent can be further exerted.
  • the present invention also provides a method for dry cleaning with a dry cleaning system, comprising: injecting a solvent for dry cleaning into a dry cleaning drum of a dry cleaning machine in the dry cleaning system to wash articles contained in the dry cleaning drum, the method It also includes: establishing and maintaining a negative pressure in the dry cleaning machine by evacuating, wherein when the vacuum and / or oxygen content in the dry cleaning machine is below its preset value, the dry cleaning machine is activated to start at least one of the objects.
  • the dry cleaning method can improve the efficiency of dry cleaning, especially the safety of the dry cleaning process, and further exert the detergency of the solvent.
  • the preset values of the vacuum degree and / or the oxygen content in the dry-cleaning cylinder can be determined by the type of the solvent, so that different vacuum degrees and / or different types of solvents (flash points, ignition points, etc.) can be achieved. Or oxygen content to optimize dry cleaning efficiency.
  • the aforementioned preset value is the first preset value
  • the laundry is stopped. At least one operation, and evacuating the dry cleaning machine until the vacuum and / or oxygen content returns below the first preset value, wherein the second preset value is higher than the first preset value Set value.
  • FIG. 1 schematically illustrates a working principle diagram of a dry cleaning machine according to an embodiment of the present invention, wherein the dry cleaning machine is in a step of evacuating;
  • FIG. 2 schematically illustrates a working principle diagram of a dry cleaning machine according to an embodiment of the present invention, in which the fan speed is increased, that is, the dry cleaning machine is in a high-speed high-speed circulation state;
  • FIG. 3 is a schematic diagram illustrating a working principle of a dry cleaning machine according to an embodiment of the present invention, wherein the dry cleaning machine is in a washing step and a solvent is heated;
  • FIG. 4 is a schematic diagram illustrating a working principle of a dry cleaning machine according to an embodiment of the present invention, in which the dry cleaning machine is in a drying step, and a solvent gas is recovered;
  • FIG. 5 is a schematic diagram illustrating an operation principle of a dry cleaning machine according to an embodiment of the present invention, in which a combustible gas and an oxygen content are detected;
  • FIG. 6A schematically illustrates a perspective view of a dry cleaning cylinder of a dry cleaning machine according to an embodiment of the present invention
  • FIG. 6B schematically illustrates a front view of a dry cleaning drum of a dry cleaning machine according to an embodiment of the present invention
  • FIG. 6C schematically illustrates a cross-sectional view taken along line A-A of the dry cleaning drum of FIG. 6B;
  • FIG. 6D schematically illustrates a detailed view at C and D along the dry cleaning drum of FIG. 6C.
  • FIG. 7 schematically illustrates a working principle diagram of a dry cleaning machine according to an embodiment of the present invention, wherein the dry cleaning machine is in a dehydration step.
  • FIGS. 1-5 and 7 an example of an actual working circuit in a corresponding state (for example, vacuuming, washing, dehydration, drying, etc.) is indicated by a thick dashed line, and Lines indicate parts and circuits that may not be in operation.
  • the invention relates to a dry cleaning system, especially a large-scale dry cleaning system for industrial applications.
  • the dry cleaning system does not involve the existing cleaning systems for dry cleaning metal materials.
  • the dry-cleaning object of the dry-cleaning system or the dry-cleaning machine of the present invention mainly relates to clothing items such as, but not limited to, clothing, clothing materials (such as woven or non-woven materials, leather, wool, etc.), bedding (such as towels, Blankets, sheets, etc.), footwear, etc.
  • the dry cleaning system of the present invention includes at least a dry cleaning machine, such as a conventional dry cleaning device with a closed casing.
  • a dry cleaning machine such as a conventional dry cleaning device with a closed casing.
  • the term "dry-cleaning system" of the present invention may include not only the dry-cleaning machine and the components inside the dry-cleaning machine, but also the other components that are physically located outside the dry-cleaning machine but will be used in the dry-cleaning process, such as described in detail below Various sensors, detectors / detectors introduced, etc. Of course, the scope of protection of the present invention will also cover the integration of these sensors, detectors / detectors directly into the inside of the dry cleaning machine (ie, physically located in the space of the housing of the dry cleaning machine).
  • the working process of dry cleaning can also include multiple steps like the existing dry cleaning machines, such as, but not limited to, a washing step (washing the object with a solvent), and a dehydration step (separating the solvent in the object with high centrifugal force) , Drying step (drying the object with hot air), deodorizing step (using air / gas, especially using frozen or unheated air / gas to cool the object), etc.
  • a washing step washing the object with a solvent
  • a dehydration step separating the solvent in the object with high centrifugal force
  • Drying step drying the object with hot air
  • deodorizing step using air / gas, especially using frozen or unheated air / gas to cool the object
  • the solvent injection valve 9 (preferably located on the top of the dry cleaning drum 1) is opened, and the solvent is thereby removed by It is injected into the dry cleaning drum 1 and at the same time, the solvent discharge valve 14 is also opened, and the solvent (for example, a part of the solvent in the fluid passage) flowing out of the dry cleaning drum 1 can be discharged (to the pipeline of the pump 2).
  • the outlet valve 8 of the storage tank is opened, and the solvent pump 2 is started, so that the solvent (discharged from the dry cleaning cylinder 1) is activated to withdraw the solvent from the storage tank (until the preset level of the solvent is reached), and continuously circulate Dry clean the objects in the drum 1 to effectively remove the dirt on the objects.
  • the solvent discharge valve 14 is opened, and the solvent is extracted by the solvent pump 2 through the solvent heating bypass valve 31 or other bypass (which will be further described below in the heating washing program), and then flows to the solvent injection valve 9, After entering the dry-cleaning drum, it is again drawn out from the bottom solvent discharge valve 14 for circular washing.
  • the dry-cleaning cylinder 1 of the dry-cleaning machine can be configured to be divided into a cylindrical inner tank and a cylindrical outer tank.
  • the bladder is used to hold items, especially clothing (i.e., may be referred to as a clothes cage), and the dry cleaning drum motor 15 drives the bladder to rotate, while the outer bladder is kept stationary for A sealable chamber is provided therein.
  • the dry-cleaning cartridge 1 of the dry-cleaning machine can also be arranged to consist of only one cartridge (ie, no outer bladder surrounding the inner bladder).
  • a rotatable blade may be provided in the only dry cleaning drum to agitate the objects located in the drum so that the objects are exposed to as much as possible the solvent flowing through the dry cleaning drum.
  • FIG. 6C an exemplary mechanical structure of the inner liner 1a is schematically shown.
  • a rear cylinder plate 2a is provided at the end of the liner 1a, and is mounted on the liner main shaft 3a by means of bearings 5a and 6a shown in FIG. 6D.
  • a rear cylinder plate seal ring 4a and a liner seal ring 7a are also shown in Figs. 6C-6D. .
  • the entire dry cleaning system can also contain more various types of sealing mechanisms (O-rings, labyrinth seals, etc.), for example, it can be arranged in the transition between the dry cleaning cylinder and the fluid channel. Office.
  • the dry cleaning drum motor 15 still drives the dry cleaning drum 1 to reciprocate, but at this time, the solvent is no longer injected into the dry cleaning drum 1 through the solvent injection valve 9, and the solvent in the dry cleaning drum 1 is discharged out of the dry cleaning drum 1.
  • the storage tank inlet valve 7 is activated, it gradually flows into the solvent storage tank or the distillation tank inlet valve 22 is activated and flows into the distillation tank 39 (as shown in FIG. 7). At this time, the solvent pump 2 is still in an operating state.
  • the dry cleaning drum motor 15 is set to drive the dry cleaning drum 1 at a high speed to separate most of the solvent in the object by centrifugal force.
  • a drying step may be optionally added.
  • the air inside the dry-cleaning cylinder may circulate through a fluid channel outside it (explained in detail below).
  • components such as a fan, a condenser 4, a preheater 6, a heater 5, and the like are optionally arranged in the fluid passage.
  • the fan 3 can be, for example, a fan with adjustable speed, especially a high-speed centrifugal fan.
  • the preheater 6 and the heater 5 can be used to improve the entrance
  • the temperature of the air in the dry-cleaning cylinder 1 allows the residual solvent in the object to be easily taken away when the hot air comes into contact with the object.
  • the dry cleaning drum motor 15 still drives the dry cleaning drum 1 to reciprocate, so that different parts of the object can be exposed to the air flowing through it, thereby speeding up the drying process of each part of the object.
  • the fluid channel may further include a condenser 4 located therein.
  • a condenser 4 located therein.
  • the solvent in the air is separated from the air due to a significant drop in temperature.
  • the dried air is reheated through the heater 5 and enters the dry cleaning drum 1.
  • the separated solvent can flow into the solvent recovery tank 10.
  • the solvent recovery tank 10 may be connected to a solvent recovery tank discharge valve 12 located downstream thereof, to open the solvent recovery tank discharge valve 12 when, for example, the drying detection sensor 11 senses that the solvent in the solvent recovery tank approaches a preset volume. To drain the solvent (for this, it will be described further below).
  • the solvent on the objects in the dry cleaning drum is basically vaporized and condensed to recover.
  • the object is heated to a higher temperature during drying and there is still a high-temperature thin solvent gas in the dry cleaning drum at this time, it is necessary to have personnel cool out before removing the object.
  • a deodorizing step (ie, cold recovery) may be added after the drying step.
  • the heater 5 and the preheater 6 are turned off, and the high-speed centrifugal fan 3 continues to work, and the air temperature no longer rises.
  • the dry cleaning drum motor 15 still drives the dry cleaning drum 1 to reciprocate, so that different parts of the object can be exposed to the cold air / gas (i.e., frozen or unheated or frozen air / gas) flowing through it. , From reducing the temperature of the object, while taking away the evaporated solvent gas on the surface of the object.
  • the dry cleaning machine may use various solvents to wash the articles.
  • the dry-cleaning machine of the present invention can use a solvent having a low dissolving power KB value, a high boiling point, and a low flash point, and this type of solvent can fully meet the current requirements or regulations for environmental protection.
  • a solvent may be, for example, a hydrocarbon solvent, but is not limited thereto.
  • hydrocarbon systems are used as examples to describe in detail the various system structures of the washer.
  • the temperature of the solvent can be appropriately increased when washing the objects, so that the activity of the solvent molecules is significantly enhanced, so that the actual KB value of the solvent is increased, and the decontamination of the specific solvent type is sufficiently improved. ability.
  • the temperature of the solvent is to be increased, there may be a risk of being in the explosive range due to the lower flash point of the solvent.
  • the flash point is 45 to 65 degrees Celsius, and the lowest explosion limit is 0.6% and the highest limit is 7%. Therefore, after the solvent is heated and gasified and mixed with air, if the volume proportion falls within the explosion Within the limit, it is easy to be ignited by static electricity.
  • the dry cleaning machine of the present invention can be maintained in a negative pressure state.
  • the inside of the dry-cleaning cylinder of the dry-cleaning machine is under a negative pressure.
  • each part of the dry cleaning machine that is isolated from the outside air, including the dry cleaning drum, the solvent circulation circuit, the air circulation circuit, etc. should be maintained at a negative pressure state.
  • the dry cleaning machine may include a vacuum pumping device that is selectively in fluid communication with the dry cleaning drum to achieve and maintain the vacuum and / or oxygen content in the dry cleaning machine, especially in the dry cleaning drum. Below the preset value.
  • the evacuation device for example, a vacuum pump, etc.
  • the evacuation device may not necessarily be located in the housing of the dry cleaning machine, but may be within the entire dry cleaning system.
  • the preset values of the degree of vacuum and / or oxygen content can be determined by the specific type of solvent used, that is, different preset values can be set for different solvents (e.g., can be made based on experiments or experience) Query in the table), this is mainly because the flash point and boiling point of different solvents are different, and the required vacuum is also different.
  • the respective preset values of the vacuum degree and / or the oxygen content can also be automatically adjusted and adjusted according to the current dry cleaning status (using a feedback control loop or other sensors for monitoring other environmental factors).
  • the preset value it is also conceivable to set the preset value to a fixed value, for example, the fixed value is low (that is, the degree of vacuum is large, and the oxygen content is low), so as to be able to cope with a variety of different solvents in general. Dangerous situation.
  • the term "degree of vacuum” may be defined as the actual pressure value (not the degree of vacuum).
  • the preset value of the degree of vacuum may be, for example, -600 mbar.
  • a vacuum level lower than, for example, -600 mbar means that the air pressure is further away from zero pressure, such as -800 mbar
  • a vacuum level higher than, for example, -600 mbar means that the air pressure is closer to zero, or even greater than zero. (That is, positive pressure).
  • the degree of vacuum is lower than a preset value that is generally less than zero, and thus is farther from the zero value of air pressure (that is, the degree of vacuum is greater) than the preset value.
  • the preset value of the oxygen content is generally a positive value, especially a value expressed as a percentage.
  • the oxygen content can be set according to the flammability point of different solvents. However, it should also be noted that there is generally an explosive range or concentration range for the oxygen content, which includes an upper limit value and a lower limit value. For safety reasons, the oxygen content within the meaning of the present invention needs to fall below the lower limit value, that is, the preset value of the oxygen content is the lower limit value, for example, the oxygen content should be lower than 11% -15% (according to the solvent or other factors) Can vary).
  • a vacuum degree sensor 21 and / or an oxygen content detector 24 may be respectively provided. These sensors or detectors may be arranged at appropriate positions inside the dry cleaning system, especially the inside of the dry cleaning machine, as described above, but they may also be located outside the housing of the dry cleaning machine, or they may alternatively be shared by multiple dry cleaning machines. . In other words, the dry cleaning system can include all kinds of sensors and detectors, but the specific location can be determined according to the actual production situation.
  • the vacuum degree sensor 21 may be advantageously arranged to measure the degree of vacuum inside the dry cleaning machine, especially at the fluid inlet 16 of the dry cleaning cylinder 1.
  • the oxygen content detector 24 may, for example, be arranged further downstream of the vacuum equipment to detect the oxygen content in the dry cleaning machine.
  • the vacuum sensor 21 and the oxygen content detector 24 are integrated in a dry cleaning machine, their specific positions can be changed according to requirements, and are not limited to the examples shown in FIGS. 1-5 position.
  • the vacuum degree and oxygen content in the dry cleaning system can only detect one of them, but can also detect both.
  • the control device may also convert the current oxygen content based on the current degree of vacuum.
  • the accuracy of the oxygen content obtained in this way although not as high as directly measured, also meets the requirements for monitoring dry cleaning systems.
  • the control device can also convert the current vacuum degree based on the current oxygen content.
  • the preset value of the vacuum degree or the oxygen content can also be set to the following value: As long as one of the vacuum degree or the oxygen content is satisfied, the conversion (even a safety margin can be added) Degree) can ensure that the undetected one of the vacuum degree or the oxygen content is also satisfied, thereby simplifying the entire detection and control process.
  • both the vacuum sensor and the oxygen content detector are integrated in the dry cleaning system, they can be arranged in series or in parallel according to the needs. In addition, even in the case where both are integrated in the dry cleaning system, it is possible to read only the information of one of them instead of reading the information of both.
  • the vacuum sensor can continuously detect the vacuum in the dry cleaning system throughout the dry cleaning process.
  • the dry-cleaning system or the dry-cleaning machine according to the invention can also detect the content of flammable gases in the dry-cleaning machine, for example by means of a flammable-gas content detector 27. Monitoring of flammable gas content is optional to meet additional requirements in some countries or regions.
  • the combustible gas content detector 27 may be located at a suitable location inside the dry cleaning machine or outside the dry cleaning machine (but still inside the dry cleaning system).
  • the purpose of setting a flammable gas content detector is to adjust the time for drying objects. More specifically, when the flammable gas content detector is not below its preset value, this indicates that the solvent content in the object is still high, and then the object is continued to be dried (for example, the preset drying temperature has been exceeded). After drying time), to further reduce the solvent content in the object below the preset value.
  • the combustible gas content detector 27 can provide data on the percentage of combustible gas in the air in the dry-cleaning drum, which can be used for reference data of other sensors in addition to monitoring the gas concentration.
  • the combustible gas content detected after a preset drying time can also be compared with a pre-stored table or other experience value in the controller to set a more accurate subsequent drying Dry time.
  • the dry cleaning system may include a control device 40 (see, for example, FIG. 1), which is not limited to being located inside the housing of the dry cleaning machine, Instead, it can be outside the dry cleaning machine.
  • the control device can be a controller or any component that implements a control function.
  • the control device according to the present invention can receive signals, send out signals, control the activation and deactivation of related components of the dry cleaning machine (for example, the motor of the dry cleaning barrel, various valves), and the like (for details, see the description below).
  • the entire dry cleaning cycle may include different phases, such as a washing phase, a dehydration phase, a drying phase, a deodorizing phase, and the like.
  • the dry-cleaning machine of the present invention starts at least one operation on an object when its vacuum degree and / or oxygen content are respectively below respective preset values.
  • the at least one operation may be, for example, one or more of the operations listed above for washing, deliquoring, drying, and deodorizing.
  • the present invention can also perform only one kind of operation on the object, for example, only when washing the object with a solvent, it is necessary to ensure the vacuum and / or oxygen content in the dry cleaning machine, and it is not necessary to ensure the vacuum and / Or oxygen content.
  • the need for a vacuum and / or oxygen content below a preset value may be for only one operation, or multiple operations, or the entire dry cleaning process.
  • the term "at least one operation” includes washing the object with a solvent and / or air-drying the object with airflow
  • air-drying the object with airflow herein can include drying with hot air and cooling with cold air. Air deodorizes both. It can be understood that the sequence of the above operations is not strictly required to be performed sequentially, that is, the dry cleaning system can still return to the dehydration step, instead of only performing the drying step and deodorizing step after dehydration.
  • the control device 40 as described above may be configured to actuate the dry cleaning machine when the vacuum degree sensor 21 and the oxygen content detector 24 detect that the vacuum degree and / or the oxygen content are respectively below respective preset values, so as to At least one of the above operations on the object is initiated.
  • control device 40 may receive data on the vacuum degree and / or the oxygen content from the vacuum degree sensor 21 and the oxygen content sensor 24, and then use these data with a preset value by using, for example, a comparison module in the control device 40 Compare and send instructions to activate the dry cleaning machine when the vacuum and / or oxygen content are below their respective preset values to start one or more of the operations of washing, dehydration, drying, deodorization, etc. . More preferably, the control device 40 may further include a correction module to correct the preset value according to the current environmental conditions (the control device 40 may be connected with other sensors), thereby more conducive to reducing the power of the entire dry cleaning machine (operation) cost.
  • the preset value especially the preset value of the vacuum degree may also be different.
  • the absolute value of the preset value in the washing phase may be greater than the absolute value of the preset value in the drying phase.
  • the at least one operation process needs to be stopped and the dry cleaning machine is evacuated until it returns to the preset value again.
  • the vacuum degree sensor can keep detecting the vacuum degree in the dry cleaning system, and then control the operation of the vacuum pump, so as to extract the extra generated gas to maintain the vacuum degree in the dry cleaning cylinder.
  • the preset value for stopping the at least one operation may be the same value as the preset value for activating the at least one operation, but more preferably the two are different values.
  • a preset value for activating at least one operation may be referred to as a “first preset value”
  • a preset value for stopping the at least one operation may be referred to as a “second preset value” "Set value”
  • “first” and “second” do not indicate the order or importance, but rather indicate two independent preset values (even if the two can be the same or similar in value).
  • the preset value for stopping the at least one operation may be the same value as the preset value for activating the at least one operation, but for the degree of vacuum,
  • the preset value for stopping the at least one operation may preferably be higher than the preset value for activating at least one operation (i.e., closer to zero pressure, but still under negative pressure, It is a negative pressure value), for example, another preset value for the vacuum degree in the dry cleaning machine for stopping the at least one operation may be preferably slightly lower than 0 bar.
  • the second preset value for stopping the at least one operation is different from the first preset value for activating the at least one operation, it can be advantageously avoided due to the vacuum and / or oxygen content in the dry cleaning machine Failure to reach the preset value results in repeated switching of the vacuuming equipment, that is, starting / deactivating in a short time, thereby increasing the service life of the vacuuming equipment and the entire dry cleaning machine.
  • the degree of vacuum only needs to be maintained at a negative pressure after starting the various stages of dry cleaning, rather than being too low, it can further save energy and reduce costs (for example, reduce electricity costs).
  • the dry cleaning cylinder is first evacuated until the vacuum degree of the dry cleaning cylinder reaches the (first) preset value (for example, -600 millimeters, -900 Millibar, etc.) before the normal dry cleaning cycle is started.
  • the (first) preset value for example, -600 millimeters, -900 Millibar, etc.
  • the evacuation device may include one or more of an evacuation valve, a vacuum pump, and an optional air filter.
  • the vacuum valve 17 can be opened and the vacuum pump 19 can be started to draw out the air in the dry cleaning drum 1, thereby reducing the air pressure in the dry cleaning drum 1.
  • the extracted air can optionally be discharged from the dry cleaning machine via an air filter 18.
  • the washing process if the degree of vacuum in the dry-cleaning machine is higher than or equal to a preset value, especially the second preset value as described above, the washing process needs to be stopped and the vacuum pumped again. At this time, the evacuation valve 17 can be opened and the vacuum pump 19 can be started. When the degree of vacuum in the dry-cleaning machine is lower than the second preset value, the vacuum valve 17 and the vacuum pump 19 are closed again.
  • the dry cleaning machine according to the present invention may further include a fluid passage.
  • the term “fluid channel” mainly refers to an air duct for air circulating through the dry cleaning drum 1, but the fluid channel may also advantageously constitute at least a part of a circuit for solvent circulation.
  • the inside of the dry-cleaning cartridge 1 may be via its fluid outlet (shown at the bottom right of the dry-cleaning cartridge 1 in the figure) and a fluid inlet 16 (shown at the upper-left of the dry-cleaning cartridge 1 in the figure ) Are connected in fluid communication with the fluid channels, respectively, so that the dry cleaning cylinder 1 and the fluid channel can form a circuit, in particular, a hermetically sealed circuit that is spaced apart from the external environment.
  • the circuit can be configured to circulate the gas through the dry cleaning cylinder 1.
  • the evacuation device in particular the evacuation valve, may be arranged to selectively access the fluid passage in the closable above-mentioned circuit so as to be able to evacuate from the fluid passage and thus from the dry cleaning drum 1 so that the dry cleaning machine At least one of the degree of vacuum and the content of oxygen in the interior has reached a preset value or less.
  • the solvent in the dry cleaning cylinder 1 can also flow out of the dry cleaning cylinder 1 from the fluid outlet of the dry cleaning cylinder 1 and enter the fluid channel, as shown in FIG. 3. As described above, from this fluid channel, the solvent can be circulated to the solvent injection port 9 via the pipeline through the solvent discharge valve 14 for circulation, or flowed into the solvent storage container or distillation tank 39 via the pipeline.
  • the air in the dry cleaning cylinder 1 flows out of the dry cleaning cylinder 1 from the fluid outlet of the dry cleaning cylinder 1 and enters the fluid channel, and then re-enters the dry cleaning cylinder 1 through the fluid inlet 16 of the dry cleaning cylinder 1. , Thus forming a circulating airflow, as shown in FIGS. 2 and 4.
  • the object is dried in the dry-cleaning cylinder 1 at least under the negative pressure (that is, the solvent in the object is vaporized and then recovered). Therefore, the boiling point of the solvent is correspondingly reduced, so the solvent vaporization speed is increased. Therefore, at the same or lower drying temperature, the solvent recovery speed in the object will be faster.
  • the fluid inlet 16 of the dry-cleaning cartridge 1 is closable, that is, the fluid channel and the dry-cleaning cartridge 1 can be disconnected from each other at or near the fluid inlet.
  • the fluid inlet 16 of the dry-cleaning cylinder 1 may be closed by means of a blocking member or other mechanical structure.
  • the evacuation device can be inserted into the fluid channel adjacent to the fluid inlet 16.
  • the air in the dry-cleaning cylinder 1 is evacuated by the vacuum equipment through its fluid outlet and fluid channel.
  • the solvent in the air will be separated from the air due to the significant decrease in the temperature when the air flowing through the dry cleaning cylinder 1 passes the condenser 4, and the vacuum equipment is arranged. It is very advantageous downstream of the condenser 4, especially closer to the fluid inlet 16, because the condenser 4 can be used to further remove a part of the solvent in the air, so that little or even Almost no solvent will be pumped out of the dry cleaning machine through the vacuum equipment, which will cause a certain degree of adverse impact on the environment and increase the loss of solvent.
  • the temperature of the solvent can be increased according to the present invention without worrying about whether there is an explosion risk.
  • a solvent heater 37 is provided on the solvent circulation line.
  • the solvent heater 37 should be arranged at an appropriate position on the solvent circulation pipeline, especially downstream of the solvent discharge valve 14, and in particular, it should be spaced a certain distance from the aforementioned fluid passage.
  • the solvent heater 37 When the solvent flows through the solvent heater 37, the temperature of the solvent is increased to achieve a sufficient detergency dissolving power (i.e., increasing the KB value).
  • the solvent heater 37 is also provided with a bypass line so that the solvent flows through the bypass line when heating is not needed, so that it does not flow through the Solvent heater 37.
  • a bypass valve 31 is also provided on the bypass line.
  • the bypass valve 31 When the bypass valve 31 is closed, the solvent flows through the solvent heater inlet valve 30 and enters the solvent heater 37 and is heated.
  • the solvent heater inlet valve 30 When the solvent heater inlet valve 30 is not closed and the bypass valve 31 is opened (for example, when the vacuum and / or oxygen content is not below the preset value), the solvent is bypassed by the bypass heating ⁇ 37 ⁇ 37.
  • the solvent heater 37 optionally includes a solvent heater thermal fluid flow valve 32 and the hot fluid can be accessed via the solvent heater thermal fluid flow valve 32. More advantageously, a solvent temperature sensor 29 is provided at the outlet of the solvent heater 37.
  • the present invention also contemplates other equipment configurations for achieving solvent heating.
  • the solvent heater fluid valve 28 is opened, and the hot fluid is adjusted by the hot fluid flow valve 32 Thereafter, it is allowed to enter the solvent heater 37 to perform heat exchange with the solvent flowing through the solvent heater 37, thereby increasing the temperature of the solvent.
  • the solvent heater fluid valve 28 is closed.
  • the solvent outlet of the condenser arranged in the fluid passage can be connected with the solvent recovery tank inlet shutoff valve 35, the vacuum breaking valve 34, the solvent recovery tank 10, A solvent recovery tank discharge valve 12 and an optional oil-water separator 13 are connected.
  • the solvent recovery tank discharge valve 12 is closed, the vacuum destruction valve 34 is closed, and the solvent recovery tank inlet shutoff valve 35 is opened.
  • the drying detection sensor 11 detects that a certain volume of solvent is present in the solvent recovery tank 10
  • the vacuum destruction valve 34 is opened, and the solvent recovery tank discharge valve 12 is opened to discharge the solvent.
  • the solvent recovery tank inlet shut-off valve 35 remains closed, the vacuum and / or oxygen content in the dry cleaning cylinder 1 and its fluid channel remains unchanged (that is, the dry cleaning system or the dry cleaning machine is always in a vacuum state) No need to worry about vacuum leak due to solvent discharge.
  • the solvent recovery tank discharge valve 12 is closed again, the solvent recovery tank vacuum destruction valve 34 is closed, and the solvent recovery tank inlet shut-off valve 35 is closed again. turn on.
  • an oil-water separator 13 may be connected after the solvent recovery tank discharge valve 12 to further protect the environment from pollution.
  • a combustible gas content detector 27 may be added after the drying detection sensor 11 detects the combustible gas content.
  • the solvent gas evaporated by the hot air is taken away, and it does not enter the next step until it is detected by the dry detection sensor 11 or the combustible gas content detector (described in detail below).
  • the fan 3 such as a high-speed centrifugal fan, especially an adjustable-speed high-speed centrifugal fan
  • the fluid passage can be connected so that the air circulates through the dry cleaning drum 1 so that the amount of solvent remaining on the object can be increased by hot air during drying or cold air during deodorization.
  • the main vacuum breaking valve 20 can be used to draw ambient air into the dry cleaning machine, thereby quickly destroying the negative pressure to the same as atmospheric pressure . This is set so that when the clothes door is opened, it will not be difficult to open due to negative pressure.
  • the oxygen content detection gas valve 23 is opened, which is connected to the oxygen content detector 24.
  • the solvent is allowed to circulate through the heating system until it reaches the set temperature.
  • the oxygen content detector 24 may trigger an alarm display (audible and / or visual alarm).
  • the oxygen content detecting gas valve 23 may be connected downstream of the vacuum pump 19, and an air filter 39 is included therebetween.
  • the dry cleaning machine according to the present invention may optionally include a combustible gas content detector 27.
  • the combustible gas content detection gas valve 26 is opened and connected to the combustible gas content detector 27.
  • the combustible gas content detector 27 detects that the combustible gas content in the gas is lower than a preset value, it indicates that the object is dried.
  • the dry-cleaning machine of the present invention can be applied to a dry-cleaning process using a solvent having a high boiling point and a low solubility such as a hydrocarbon solvent, and the dry-cleaning machine of the present invention is generally suitable for dry-cleaning clothes or materials, such as leather, fur (for example Not limited to mink, fox, sheepskin, pigskin, cowhide, etc.), polyester wool, polyester cotton, cotton, cotton, linen, linen, silk (such as but not limited to silk, feather yarn, etc.), wool, rabbit hair , Acetate fiber and dyed clothing (because the dye is easily decomposed when washed) and other materials that are not suitable for washing with water, especially for heavy oil and fat materials and materials that are sensitive to heat.
  • the following features of the dry cleaning machine of the present invention can be used for washing fur materials, for example. It is known that fur has a physical property that cannot withstand high temperatures and is expensive. Therefore, dry cleaning of fur has many restrictions and high requirements.
  • the dry cleaning machine of the present invention can use a solvent heating device to raise the temperature of the solvent without any problem. Due to the high oil content of fur raw materials, if it is washed with a normal temperature hydrocarbon solvent, the low dissolving power makes the washing time very long. After the solvent is heated up, the solvent's dissolving power increases, which can accelerate the decomposition and emulsification of the fat in the leather board, and shorten the washing time (also suitable for degreasing and cleaning other materials such as fur raw materials).
  • the fur material or clothing will affect its appearance and its value because the fur of the fur will bend and deform when the temperature exceeds 65 degrees Celsius.
  • the negative pressure drying system of the present invention that is, the drying process is ensured to be at least under negative pressure
  • the boiling point of the solvent can be reduced in the case of negative pressure drying, so that the fur can be quickly dried at a lower temperature (recovery Fur raw materials / solvents in clothing) (It is also especially suitable for other materials such as wool and leather).
  • the solvent utilization rate is particularly high. This is because the whole process from the moment the object is placed in the dry-cleaning drum to the completion of cleaning, dehydration, drying, and deodorization is performed in full Perform in a sealed space. Because the inside of the dry cleaning machine is always maintained under a negative pressure, the solvent volatilized from the objects during drying or deodorizing operations can only be recovered in the system without leaking out of the dry cleaning machine.
  • the dry-cleaning system according to the present invention can reduce energy, shorten dry-cleaning time, especially time for washing and drying, thereby saving costs and being beneficial to the environment protection.

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  • Textile Engineering (AREA)
  • Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)

Abstract

The present invention provides a dry cleaning system, comprising a dry cleaning machine, the dry cleaning machine comprising a dry cleaning drum; a vacuum-pumping device, the vacuum-pumping device being able to be in fluid communication with the dry cleaning drum; a vacuum degree sensor and/or an oxygen content detector; and a control means, the control means being configured to be able to communicate with the vacuum degree sensor and/or the oxygen content detector. The vacuum-pumping device can be actuated to establish and maintain a negative pressure within the dry cleaning machine, and the control means is configured to actuate the dry cleaning machine when the vacuum degree and/or the oxygen content detected by the vacuum degree sensor and/or the oxygen content detector are below preset values, so as to start at least one operation on an object. Use of the dry cleaning system can improve the dry cleaning efficiency, particularly, the safety of the dry cleaning process, and further exert the detersive power of a solvent. In addition, the present invention also relates to the dry cleaning machine and a dry cleaning method using the dry cleaning system.

Description

干洗机、干洗系统及干洗方法Dry cleaning machine, dry cleaning system and dry cleaning method 技术领域Technical field
本发明涉及一种干洗系统、尤其是一种在工业中使用的大型干洗系统。此外,本发明还涉及一种干洗机以及一种用干洗系统对物件进行干洗的方法,其中干洗过程可例如包括用溶剂洗涤物件、用热风烘干物件、用风吹干物件等多个操作阶段。The invention relates to a dry cleaning system, in particular to a large-scale dry cleaning system used in industry. In addition, the present invention also relates to a dry-cleaning machine and a method for dry-cleaning objects using a dry-cleaning system, wherein the dry-cleaning process may include, for example, washing the objects with a solvent, drying the objects with hot air, and drying the objects with air. .
背景技术Background technique
几十年来,因其清洗力强且易于购得,清洗衣物用的干洗溶剂一直由液态氯代烃类有机溶剂、主要是由四氯乙烯(PERC)占据主导地位。For decades, due to its strong detergency and easy availability, the dry-cleaning solvents used to wash clothes have been dominated by liquid chlorinated hydrocarbon organic solvents, mainly tetrachloroethylene (PERC).
然而,首先,四氯乙烯会存在毒性。经过美国环保局及其他学者研究,认为它在动物实验中致癌,很可能对人也是致癌物。尤其是,四氯乙烯的毒性可能是对脑及神经系统、免疫系统、肾脏、血液有损伤。First, however, tetrachloroethylene can be toxic. After research by the US Environmental Protection Agency and other scholars, it is believed that it is carcinogenic in animal experiments and is likely to be carcinogenic to humans. In particular, the toxicity of tetrachloroethylene may be damage to the brain and nervous system, immune system, kidneys, and blood.
其次,大多数四氯乙烯会在干洗行业中直接使用时会释放到大气中。另一些四氯乙烯会从经干洗的衣物或其它消费产品中释放出来。四氯乙烯在空气中分解起来非常缓慢,并且可以在空气中长距离运输。通常,根据环境保护的要求,空气中的四氯乙烯的平均浓度应当小于每立方米空气1微克。尤其是,由于四氯乙烯含有ODS物质,所以它对地球的大气臭氧层也有损害。Second, most tetrachloroethylene is released into the atmosphere when used directly in the dry cleaning industry. Others are released from dry-cleaned clothing or other consumer products. Tetrachloroethylene decomposes very slowly in the air and can be transported long distances in the air. Generally, according to the requirements of environmental protection, the average concentration of tetrachloroethylene in the air should be less than 1 microgram per cubic meter of air. In particular, because tetrachloroethylene contains ODS substances, it also damages the earth's atmospheric ozone layer.
除了释放到空气中的有毒物质外,各种使用四氯乙烯(如金属脱脂和干洗)的工业会生产出含有该化合物的液体废物,然后可能最终进入废物处理设施。一方面,四氯乙烯从水中不会蒸发到空气中,另一方面尽管一些四氯乙烯可能残留在水中,但在水中分解很慢。当四氯乙烯通过蒸汽侵入或者通过地下水(或土壤)迁移到家庭和建筑物的空气中时,这对于人体健康是不利的。In addition to the toxic substances released into the air, various industries using tetrachloroethylene (such as metal degreasing and dry cleaning) produce liquid wastes containing the compound, which may eventually enter waste treatment facilities. On the one hand, tetrachloroethylene does not evaporate from water into the air. On the other hand, although some tetrachloroethylene may remain in the water, it decomposes slowly in water. This is not good for human health when tetrachloroethylene migrates into the air of homes and buildings through steam intrusion or through groundwater (or soil).
此外,当从废物处理场地中除去四氯乙烯时,也会发生污染,这是因 为四氯乙烯不可以从浅层土壤或低于土壤蒸发,所以会污染土地影响植物生长,并且四氯乙烯在土壤中分解得也很慢,这对于环境保护也是不利的。In addition, pollution will also occur when tetrachloroethylene is removed from waste disposal sites. This is because tetrachloroethylene cannot evaporate from shallow soil or below soil, so it will pollute the land and affect plant growth. The soil also decomposes very slowly, which is also bad for environmental protection.
基于上述多个方面的原因,四氯乙烯一直受到世界各地环保部门的严格限制。目前,作为替代品,碳氢溶剂正在逐渐被用作干洗溶剂。For these reasons, tetrachloroethylene has been severely restricted by environmental protection agencies around the world. Currently, as an alternative, hydrocarbon solvents are gradually being used as dry cleaning solvents.
作为一个示例,碳氢溶剂的物理和化学特性包括:相对密度:0.80-0.87克/立方厘米;沸点:150-200摄氏度;闪点:38-64摄氏度;外观为无色透明液体;溶油性KB值(工业上表示溶剂对树脂类物质溶解能力指标,常用贝壳松脂丁醇值(KB值)的测定方法来测定):24-39,尤其是31-35;表面张力:25-27N/m。值得注意的是,通常,KB值越高,溶脂能力越强,清洗效能越好。As an example, the physical and chemical properties of hydrocarbon solvents include: relative density: 0.80-0.87 g / cm3; boiling point: 150-200 degrees Celsius; flash point: 38-64 degrees Celsius; appearance is colorless and transparent liquid; oil soluble KB Value (industrial indication of the solvent's ability to dissolve resinous substances, commonly used to measure the kauributol value (KB value)): 24-39, especially 31-35; surface tension: 25-27N / m. It is worth noting that, generally, the higher the KB value, the stronger the fat-dissolving ability and the better the cleaning performance.
目前,传统干洗机的一般工作流程包括多个步骤,例如洗涤步骤、脱液步骤、烘干步骤、除臭步骤等。At present, the general work flow of a conventional dry cleaning machine includes multiple steps, such as a washing step, a dehydration step, a drying step, a deodorizing step, and the like.
具体来说,干洗流程开始前,先打开装衣门,将待干洗的物件放入干洗机的干洗筒、较佳为装衣笼形式的干洗筒内,并且将装衣门关闭。然后,将干洗溶剂、例如碳氢溶剂注入到该干洗筒内,随后利用干洗筒电机带动该干洗筒往复旋转,以对物件进行洗涤。Specifically, before the dry-cleaning process begins, the clothes door is opened, the items to be dry-cleaned are placed in a dry-cleaning drum of a dry-cleaning machine, preferably a dry-cleaning drum in the form of a clothes basket, and the clothes-door is closed. Then, a dry-cleaning solvent, such as a hydrocarbon solvent, is injected into the dry-cleaning drum, and then the dry-drying drum motor is used to drive the dry-cleaning drum to reciprocate to wash the articles.
在洗涤流程之后可以按物件、尤其是衣物或物料的性质选择性加入烘干步骤。为了对物件进行烘干,需要使空气、尤其是热空气在干洗机内进行循环流动。After the washing process, the drying step can be selectively added according to the nature of the objects, especially the clothes or materials. In order to dry objects, air, especially hot air, needs to be circulated in the dry-cleaning machine.
此外,在烘干步骤之后还可以按物件、尤其是衣物或物料的性质选择性加入除臭步骤。在除臭过程中,空气温度不再升高。此时,干洗筒电机仍带动该干洗筒往复旋转,以使得衣物的不同部分均可暴露于流经它的空气中。借助冷空气(在此是指未被加热的空气),使物件的温度降下来。In addition, after the drying step, a deodorizing step may be selectively added according to the nature of the object, especially the clothes or materials. During the deodorization process, the air temperature no longer rises. At this time, the dry cleaning drum motor still drives the dry cleaning drum to reciprocate, so that different parts of the laundry can be exposed to the air flowing through it. The temperature of the object is reduced by means of cold air (in this case, unheated air).
最后,在整个干洗过程之后,打开装衣门,将物件取出。Finally, after the entire dry cleaning process, the clothes door is opened to remove the items.
总体来说,干洗机的冼涤周期时间长短主要由烘干时间(回收物件中溶剂的时间)决定。而烘干时间的长短由以下的条件影响:烘干的温度、烘干时空气流动的风量、物件的总重量、物件的厚薄大小等。In general, the cleaning cycle time of a dry cleaning machine is mainly determined by the drying time (the time to recover the solvent in the object). The length of the drying time is affected by the following conditions: drying temperature, the amount of air flowing during drying, the total weight of the object, and the thickness of the object.
然而,目前市场上的碳氢溶剂干洗机存在以下诸多缺点:However, the hydrocarbon solvent dry cleaning machines currently on the market have the following disadvantages:
例如,碳氢溶剂的去污能力十分有限,清洗物件不够干净,这主要是 由于碳氢溶剂本身的溶解力KB值较低。For example, the decontamination ability of hydrocarbon solvents is very limited, and the objects to be cleaned are not clean enough. This is mainly due to the low solubility value KB of the hydrocarbon solvents themselves.
又例如,烘干时间短效果不佳,物件中残留的溶剂较多,因而溶剂的气味会从物件中挥发出来。若要衣服或物料彻底烘干这又导致烘干(即,回收物件中的溶剂)时间太长,即导致机器的生产效率低。For another example, the effect of short drying time is not good, and more solvents remain in the object, so the smell of the solvent will evaporate from the object. If clothes or materials are to be thoroughly dried, this in turn results in too long drying (ie, recycling of solvents in the articles), which results in low production efficiency of the machine.
如前所述,碳氢溶剂的沸点为大致150-200摄氏度,而其闪点大致为38-64摄氏度。为了保证物件在安全情况下烘干,烘干时使用温度一般都不宜超过75摄氏度,由此,物件中的溶剂在低温下(在此是指小于75摄氏度)很难被有效回收干净。As mentioned earlier, the boiling point of hydrocarbon solvents is approximately 150-200 degrees Celsius, and its flash point is approximately 38-64 degrees Celsius. In order to ensure that the objects are dried under safe conditions, the drying temperature should not exceed 75 degrees Celsius. Therefore, the solvents in the objects are difficult to be effectively recovered at low temperatures (here, less than 75 degrees Celsius).
另外,目前碳氢溶剂干洗机的安全性不稳,为了满足安全性要求,需要配备手动氮气灭火装置。In addition, the safety of hydrocarbon solvent dry cleaning machines is currently unstable. In order to meet safety requirements, manual nitrogen fire extinguishing devices are required.
至此,在干洗机领域中存在对提高安全性、进一步发挥溶剂的去污能力并且改善烘干效率的需求。So far, in the field of dry cleaning machines, there is a need for improving safety, further exerting the decontamination ability of solvents, and improving drying efficiency.
发明内容Summary of the Invention
为此,一方面,本发明提供一种干洗系统,包括:干洗机,干洗机包括干洗筒,用于干洗的溶剂能注入干洗筒内,以洗涤容纳于干洗筒内的物件,该干洗系统还包括:抽真空设备,抽真空设备能与干洗筒流体连通地连接;真空度传感器,用于感测干洗机内的真空度;控制装置,控制装置构造成能与真空度传感器通信连接;其中,抽真空设备能被致动以在干洗机内建立和维持负压,控制装置构造成在真空度传感器检测到真空度处于其预设定值以下时致动干洗机,以启动对物件的至少一种操作。To this end, in one aspect, the present invention provides a dry cleaning system including a dry cleaning machine, the dry cleaning machine including a dry cleaning drum, a solvent for dry cleaning can be injected into the dry cleaning drum to wash the objects contained in the dry cleaning drum, the dry cleaning system also Including: vacuum pumping equipment, which can be connected in fluid communication with the dry cleaning cylinder; a vacuum sensor for sensing the vacuum in the dry cleaning machine; a control device, the control device is configured to be communicatively connected with the vacuum sensor; The evacuation device can be actuated to establish and maintain a negative pressure in the dry cleaning machine, and the control device is configured to actuate the dry cleaning machine when the vacuum sensor detects that the vacuum is below its preset value to activate at least one of the objects Kind of operation.
另一方面,本发明提供一种干洗系统,包括:干洗机,干洗机包括干洗筒,用于干洗的溶剂能注入干洗筒内,以洗涤容纳于干洗筒内的物件,干洗系统还包括:抽真空设备,抽真空设备能与干洗筒流体连通地连接;氧含量检测仪,用于检测干洗机内的氧含量;控制装置,控制装置构造成能与氧含量检测仪通信连接;其中,抽真空设备能被致动以在干洗机内建立和维持负压,控制装置构造成在氧含量检测仪检测到氧含量处于其预设定值以下时致动干洗机,以启动对物件的至少一种操作。In another aspect, the present invention provides a dry cleaning system including a dry cleaning machine. The dry cleaning machine includes a dry cleaning drum, and a solvent for dry cleaning can be injected into the dry cleaning drum to wash the objects contained in the dry cleaning drum. The dry cleaning system further includes: Vacuum equipment, evacuation equipment can be connected in fluid communication with the dry-cleaning drum; oxygen content detector for detecting the oxygen content in the dry-cleaning machine; control device, the control device is configured to be communicatively connected with the oxygen content detector; The device can be actuated to establish and maintain a negative pressure in the dry cleaning machine, and the control device is configured to activate the dry cleaning machine when the oxygen content detector detects that the oxygen content is below its preset value to activate at least one of the items operating.
借助上述任一种干洗系统均可以提高干洗效率,尤其是可以提高干洗 过程的安全性,并且进一步发挥溶剂的去污力。With any of the above-mentioned dry cleaning systems, the efficiency of dry cleaning can be improved, especially the safety of the dry cleaning process can be improved, and the detergency of the solvent can be further exerted.
尤其是,控制装置可以构造成在致动干洗机时能启动用溶剂对物件洗涤和/或利用气流对物件风干。因此,可以选择性地在干洗的各种不同阶段均能提高干洗的效率以及提升安全性。In particular, the control device may be configured to enable the washing of the objects with a solvent and / or the drying of the objects with an air flow when the dry cleaning machine is activated. Therefore, the efficiency and safety of dry cleaning can be selectively increased at various stages of dry cleaning.
较佳地,干洗机还包括流体通道,干洗筒经由其流体出口和流体入口分别与流体通道流体连通地连接,以使得干洗筒与流体通道能构成一个回路,回路构造成能使气体循环流过干洗筒。尤其是,抽真空设备可以设置成选择性地接入可密闭的回路中的流体通道,以能从流体通道以及由此从干洗筒抽真空。借助该流体通道,使得抽真空过程更为方便,并且有助于确保整个流体工作回路的真空度。Preferably, the dry cleaning machine further includes a fluid channel, and the dry cleaning cylinder is connected in fluid communication with the fluid channel through its fluid outlet and fluid inlet, respectively, so that the dry cleaning cylinder and the fluid channel can form a circuit, and the circuit is configured to circulate gas through Dry cleaning canister. In particular, the evacuation device can be arranged to selectively access a fluid channel in a closable circuit so that a vacuum can be evacuated from the fluid channel and thus from the dry-cleaning drum. With this fluid channel, the vacuuming process is more convenient, and it helps to ensure the vacuum degree of the entire fluid working circuit.
在有利的情况下,干洗机还可以包括溶剂加热设备,溶剂加热设备构造成在干洗筒内的真空度处于预设定值以下时能对注入干洗筒内的溶剂进行加热。借助溶剂加热设备可以显著提高目前的溶剂的去污力,同时又不会发生爆炸。In an advantageous case, the dry cleaning machine may further include a solvent heating device configured to heat the solvent injected into the dry cleaning barrel when the vacuum degree in the dry cleaning barrel is below a preset value. Solvent heating equipment can significantly improve the detergency of current solvents without explosion.
尤其是,溶剂加热设备可以构造成能对流经它的溶剂的温度进行监测,以使得溶剂加热设备在溶剂达到设定温度后停止对溶剂进行加热,以确保溶剂不会超出温度阈值,影响干洗效率以及整个系统的安全性。In particular, the solvent heating device can be configured to monitor the temperature of the solvent flowing through it, so that the solvent heating device stops heating the solvent after the solvent reaches the set temperature to ensure that the solvent does not exceed the temperature threshold and affect the efficiency of dry cleaning And the security of the entire system.
特别是,干洗机可以包括溶剂气体回收设备,溶剂气体回收设备包括布置在流体通道内的冷凝器,以使得从流动经过冷凝器的空气中能够分离出溶剂。由此,可以从物件中进一步收集溶剂,大幅提高风干效率。In particular, the dry cleaning machine may include a solvent gas recovery device including a condenser disposed in the fluid passage so that the solvent can be separated from the air flowing through the condenser. Thereby, the solvent can be further collected from the object, and the air-drying efficiency can be greatly improved.
较佳的是,可将抽真空设备布置成在流体通道中的冷凝器的下游位置处接入流体通道。这样,可以使得从干洗筒中抽出的空气经过冷凝器,以确保被抽出的空气中的溶剂含量大幅降低,从而可以确保对环境影响的最小化。Preferably, the evacuation device may be arranged to access the fluid passage at a position downstream of the condenser in the fluid passage. In this way, the air extracted from the dry cleaning cylinder can be passed through the condenser to ensure that the solvent content in the extracted air is greatly reduced, so that the environmental impact can be minimized.
此外,干洗系统还可以包括可燃气体含量检测仪,用于检测干洗筒内的可燃气体含量,可燃气体含量检测仪与控制装置通信连接,在物件烘干过程中,控制装置构造成直到可燃气体含量处于其预设定值以下才停止物件烘干过程。当可燃气体含量检测仪未处于其预设定值以下时,这表明物件内的溶剂含量仍然较高,则此时继续烘干物件,以进一步降低物件内的 溶剂含量到预设定值以下。In addition, the dry cleaning system may also include a flammable gas content detector for detecting the flammable gas content in the dry cleaning cylinder. The flammable gas content detector is in communication with the control device. During the drying process of the object, the control device is configured to the flammable gas content. The object drying process is only stopped below its preset value. When the flammable gas content detector is not below its preset value, this indicates that the solvent content in the object is still high. At this time, continue to dry the object to further reduce the solvent content in the object to below the preset value.
尤其是,干洗机还可以包括能接入流体通道的可调速风机,使得干洗筒内的气体循环流经流体通道。In particular, the dry cleaning machine may further include an adjustable-speed fan capable of being connected to the fluid channel, so that the gas in the dry cleaning cylinder circulates through the fluid channel.
有利地,干洗机还可以包括真空破坏阀,真空破坏阀能选择性接入流体通道,以能够从干洗机外部吸入空气从而破坏干洗机内的负压。由此,可以使得装衣门在打开时不会因负压而导致打开困难。Advantageously, the dry cleaning machine may further include a vacuum breaking valve, which can selectively access the fluid passage so as to be able to suck air from the outside of the dry cleaning machine to destroy the negative pressure in the dry cleaning machine. Therefore, it is possible to make it difficult to open the clothes door due to negative pressure when the clothes door is opened.
在其它方面,本发明还提供一种干洗机,包括:干洗筒,用于干洗的溶剂能注入干洗筒内,以洗涤容纳于干洗筒内的物件,干洗系统还包括:抽真空设备,抽真空设备能与干洗筒流体连通地连接,其中,抽真空设备能被致动以在干洗机内建立和维持负压,当干洗机内的真空度和/或氧含量处于其预设定值以下时致动干洗机,以启动对物件的至少一种操作。借助该干洗机可以提高干洗效率,尤其是可以提高干洗过程的安全性,并且进一步发挥溶剂的去污力。In another aspect, the present invention also provides a dry cleaning machine, including: a dry cleaning drum, a solvent for dry cleaning can be injected into the dry cleaning drum to wash the objects contained in the dry cleaning drum, and the dry cleaning system further includes: a vacuum device, a vacuum The device can be connected in fluid communication with the dry cleaning drum, wherein the vacuuming device can be activated to establish and maintain a negative pressure in the dry cleaning machine when the vacuum and / or oxygen content in the dry cleaning machine is below its preset value The dry cleaning machine is actuated to initiate at least one operation on the article. With this dry cleaning machine, the efficiency of dry cleaning can be improved, especially the safety of the dry cleaning process can be improved, and the detergency of the solvent can be further exerted.
在另外方面,本发明还提供一种用干洗系统进行干洗的方法,包括:将用于干洗的溶剂注入干洗系统内的干洗机的干洗筒内,以洗涤容纳于干洗筒内的物件,该方法还包括:通过抽真空在干洗机内建立并维持负压,其中,在干洗机内的真空度和/或氧含量处于其预设定值以下时,致动干洗机以启动对物件的至少一种操作。借助该干洗方法可以提高干洗效率,尤其是可以提高干洗过程的安全性,并且进一步发挥溶剂的去污力。In another aspect, the present invention also provides a method for dry cleaning with a dry cleaning system, comprising: injecting a solvent for dry cleaning into a dry cleaning drum of a dry cleaning machine in the dry cleaning system to wash articles contained in the dry cleaning drum, the method It also includes: establishing and maintaining a negative pressure in the dry cleaning machine by evacuating, wherein when the vacuum and / or oxygen content in the dry cleaning machine is below its preset value, the dry cleaning machine is activated to start at least one of the objects. Kind of operation. The dry cleaning method can improve the efficiency of dry cleaning, especially the safety of the dry cleaning process, and further exert the detergency of the solvent.
尤其是,干洗筒内的真空度和/或氧含量的预设定值可以由溶剂的类型确定,以使得针对不同类型的溶剂(闪点、燃点等均不同)可以实现不同的真空度和/或氧含量,从而优化干洗效率。In particular, the preset values of the vacuum degree and / or the oxygen content in the dry-cleaning cylinder can be determined by the type of the solvent, so that different vacuum degrees and / or different types of solvents (flash points, ignition points, etc.) can be achieved. Or oxygen content to optimize dry cleaning efficiency.
更佳的是,前述预设定值为第一预设定值,在干洗过程中,当干洗机内的真空度和/或氧含量高于各自的第二预设定值时,停止对衣物的至少一种操作,并且对干洗机抽真空,直至真空度和/或氧含量回到第一预设定值以下才继续至少一种操作,其中,第二预设定值高于第一预设定值。由此,可以避免抽真空设备反复切换、从而增长抽真空设备和整个干洗机的使用寿命以及降低成本。More preferably, the aforementioned preset value is the first preset value, and during the dry cleaning process, when the vacuum and / or oxygen content in the dry cleaning machine is higher than the respective second preset value, the laundry is stopped. At least one operation, and evacuating the dry cleaning machine until the vacuum and / or oxygen content returns below the first preset value, wherein the second preset value is higher than the first preset value Set value. As a result, repeated switching of the vacuuming equipment can be avoided, thereby increasing the service life of the vacuuming equipment and the entire dry cleaning machine and reducing costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1示意地示出根据本发明的一个实施例的干洗机的工作原理图,其中,干洗机处于抽真空步骤中;FIG. 1 schematically illustrates a working principle diagram of a dry cleaning machine according to an embodiment of the present invention, wherein the dry cleaning machine is in a step of evacuating;
图2示意地示出根据本发明的一个实施例的干洗机的工作原理图,其中,风机转速增大,即干洗机处于大风量高速循环状态下;2 schematically illustrates a working principle diagram of a dry cleaning machine according to an embodiment of the present invention, in which the fan speed is increased, that is, the dry cleaning machine is in a high-speed high-speed circulation state;
图3是示意地示出根据本发明的一个实施例的干洗机的工作原理图,其中,干洗机处于洗涤步骤中,且溶剂被加热;3 is a schematic diagram illustrating a working principle of a dry cleaning machine according to an embodiment of the present invention, wherein the dry cleaning machine is in a washing step and a solvent is heated;
图4是示意地示出根据本发明的一个实施例的干洗机的工作原理图,其中,干洗机处于烘干步骤中,溶剂气体被回收;4 is a schematic diagram illustrating a working principle of a dry cleaning machine according to an embodiment of the present invention, in which the dry cleaning machine is in a drying step, and a solvent gas is recovered;
图5是示意地示出根据本发明的一个实施例的干洗机的工作原理图,其中,可燃气体和氧含量被检测;FIG. 5 is a schematic diagram illustrating an operation principle of a dry cleaning machine according to an embodiment of the present invention, in which a combustible gas and an oxygen content are detected;
图6A示意地示出根据本发明的一个实施例的干洗机的干洗筒的立体图;6A schematically illustrates a perspective view of a dry cleaning cylinder of a dry cleaning machine according to an embodiment of the present invention;
图6B示意地示出根据本发明的一个实施例的干洗机的干洗筒的正视图;6B schematically illustrates a front view of a dry cleaning drum of a dry cleaning machine according to an embodiment of the present invention;
图6C示意地示出沿图6B的干洗筒的A-A线剖取的剖视图;6C schematically illustrates a cross-sectional view taken along line A-A of the dry cleaning drum of FIG. 6B;
图6D示意地示出沿图6C的干洗筒的C和D处的详图;以及FIG. 6D schematically illustrates a detailed view at C and D along the dry cleaning drum of FIG. 6C; and
图7示意地示出根据本发明的一个实施例的干洗机的工作原理图,其中,干洗机处于脱液步骤中。FIG. 7 schematically illustrates a working principle diagram of a dry cleaning machine according to an embodiment of the present invention, wherein the dry cleaning machine is in a dehydration step.
在上述各图1-5以及7中,由粗点划线表示在对应状态(例如,抽真空、洗涤、脱液、烘干等)下的实际工作回路的一种示例性情况,而浅实线则表示可能未处于工作状态下的部件和回路。In each of the above-mentioned FIGS. 1-5 and 7, an example of an actual working circuit in a corresponding state (for example, vacuuming, washing, dehydration, drying, etc.) is indicated by a thick dashed line, and Lines indicate parts and circuits that may not be in operation.
具体实施方式detailed description
本发明涉及一种干洗系统、尤其是用于工业上应用的大型干洗系统。在本发明的含义下,干洗系统并不涉及目前已有的对金属料进行干洗的清洁系统。尤其是,本发明的干洗系统或干洗机的干洗对象主要涉及衣物类物件,诸如但不限于是衣物、服装原料(诸如纺织材料或无纺材料、皮、毛等)、床上用品(诸如毛巾、毛毯、被单等)、鞋类等。The invention relates to a dry cleaning system, especially a large-scale dry cleaning system for industrial applications. In the sense of the present invention, the dry cleaning system does not involve the existing cleaning systems for dry cleaning metal materials. In particular, the dry-cleaning object of the dry-cleaning system or the dry-cleaning machine of the present invention mainly relates to clothing items such as, but not limited to, clothing, clothing materials (such as woven or non-woven materials, leather, wool, etc.), bedding (such as towels, Blankets, sheets, etc.), footwear, etc.
本发明的干洗系统至少包括干洗机,该干洗机诸如是传统意义上的具有封闭壳体的干洗设备。但本发明的术语“干洗系统”可以不仅包含干洗机以及干洗机内部的各个构件,而且还可以涵盖物理上位于干洗机之外,但属于在干洗过程中将使用的其它构件,诸如下文将详细介绍的各种传感器、检测器/检测仪等。当然,本发明的保护范围也将涵盖将这些传感器、检测器/检测仪直接集成到干洗机内部(即,物理上均位于干洗机壳体的空间内)。The dry cleaning system of the present invention includes at least a dry cleaning machine, such as a conventional dry cleaning device with a closed casing. However, the term "dry-cleaning system" of the present invention may include not only the dry-cleaning machine and the components inside the dry-cleaning machine, but also the other components that are physically located outside the dry-cleaning machine but will be used in the dry-cleaning process, such as described in detail below Various sensors, detectors / detectors introduced, etc. Of course, the scope of protection of the present invention will also cover the integration of these sensors, detectors / detectors directly into the inside of the dry cleaning machine (ie, physically located in the space of the housing of the dry cleaning machine).
在本发明中,干洗的工作流程也可以如现有的干洗机那样包括多个步骤,例如但不限于是洗涤步骤(用溶剂洗涤物件)、脱液步骤(用高离心力分离物件中的溶剂)、烘干步骤(用热风烘干物件)、除臭步骤(利用空气/气体、尤其是用被冷冻的或未经加热的空气/气体来将物件降温)等。In the present invention, the working process of dry cleaning can also include multiple steps like the existing dry cleaning machines, such as, but not limited to, a washing step (washing the object with a solvent), and a dehydration step (separating the solvent in the object with high centrifugal force) , Drying step (drying the object with hot air), deodorizing step (using air / gas, especially using frozen or unheated air / gas to cool the object), etc.
例如,如图3中所示,在该洗涤物件、即利用干洗筒电机15带动该干洗筒往复旋转的过程中,溶剂注入阀9(较佳位于干洗筒1的顶部)打开,溶剂由此被注入干洗筒1内,同时,溶剂排出阀14也打开,流出干洗筒1的溶剂(例如部分处于流体通道内的溶剂)可排出(至泵2的管路中)。此时,储液箱出口阀8打开,溶剂泵2启动,从而致动(从干洗筒1排出的)溶剂从储液箱内抽出(直至到达溶剂的液位预设值为止)、不断循环经过干洗筒1内的物件,以有效去除物件上的污垢。For example, as shown in FIG. 3, during the washing object, that is, the dry cleaning drum motor 15 is used to drive the dry cleaning drum back and forth, the solvent injection valve 9 (preferably located on the top of the dry cleaning drum 1) is opened, and the solvent is thereby removed by It is injected into the dry cleaning drum 1 and at the same time, the solvent discharge valve 14 is also opened, and the solvent (for example, a part of the solvent in the fluid passage) flowing out of the dry cleaning drum 1 can be discharged (to the pipeline of the pump 2). At this time, the outlet valve 8 of the storage tank is opened, and the solvent pump 2 is started, so that the solvent (discharged from the dry cleaning cylinder 1) is activated to withdraw the solvent from the storage tank (until the preset level of the solvent is reached), and continuously circulate Dry clean the objects in the drum 1 to effectively remove the dirt on the objects.
在常温洗涤程序中,溶剂排出阀14打开,溶剂由溶剂泵2抽出通过溶剂加热旁路阀31或其它旁路(下文在加热洗涤程序中将对此进一步描述)后流到溶剂注入阀9,进入干洗筒内之后再由底部溶剂排出阀14处被再次抽出进行循环洗涤。In the normal temperature washing program, the solvent discharge valve 14 is opened, and the solvent is extracted by the solvent pump 2 through the solvent heating bypass valve 31 or other bypass (which will be further described below in the heating washing program), and then flows to the solvent injection valve 9, After entering the dry-cleaning drum, it is again drawn out from the bottom solvent discharge valve 14 for circular washing.
根据本发明的干洗筒1的具体构造可以例如参见图6A-6D。特别有利地,该干洗机的干洗筒1可构造成能分为筒状内胆加筒状外胆。在这种构造中,内胆用于装物件、尤其是衣物(即,可被称为装衣笼),干洗筒电机15带动该内胆转动,而外胆则保持固定不动,用于在其内提供可密闭的腔室。The specific configuration of the dry cleaning drum 1 according to the present invention can be referred to, for example, FIGS. 6A-6D. Particularly advantageously, the dry-cleaning cylinder 1 of the dry-cleaning machine can be configured to be divided into a cylindrical inner tank and a cylindrical outer tank. In this configuration, the bladder is used to hold items, especially clothing (i.e., may be referred to as a clothes cage), and the dry cleaning drum motor 15 drives the bladder to rotate, while the outer bladder is kept stationary for A sealable chamber is provided therein.
但也可以理解到,干洗机的干洗筒1也可以布置成仅由一个筒构成(即、没有包围内胆的外胆)。在此情况下,在该唯一的干洗筒内可设有 可转动的叶片,以搅动位于筒内的物件,以使得物件尽可能多地暴露于流经该干洗筒的溶剂。However, it can also be understood that the dry-cleaning cartridge 1 of the dry-cleaning machine can also be arranged to consist of only one cartridge (ie, no outer bladder surrounding the inner bladder). In this case, a rotatable blade may be provided in the only dry cleaning drum to agitate the objects located in the drum so that the objects are exposed to as much as possible the solvent flowing through the dry cleaning drum.
在图6C中,示意地示出内胆1a的一种示例性机械结构。在该内胆1a的端部设置有后缸板2a,并且借助图6D中所示的轴承5a和6a而安装在内胆主轴3a上。为了确保构成密闭空间(以实现真空环境,下文将详细描述),在图6C-6D中还示出了例如后缸板密封圈4a和内胆密封圈7a(在内胆主轴3a的密封圈)。但可以理解到,整个干洗系统、尤其是干洗筒还可以包含更多的各种类型的密封机构(O形环、迷宫式密封件等),例如尤其是可以布置在干洗筒与流体通道过渡之处。In Fig. 6C, an exemplary mechanical structure of the inner liner 1a is schematically shown. A rear cylinder plate 2a is provided at the end of the liner 1a, and is mounted on the liner main shaft 3a by means of bearings 5a and 6a shown in FIG. 6D. In order to ensure the formation of a closed space (to achieve a vacuum environment, which will be described in detail below), for example, a rear cylinder plate seal ring 4a and a liner seal ring 7a (a seal ring of the liner spindle 3a) are also shown in Figs. 6C-6D. . However, it can be understood that the entire dry cleaning system, especially the dry cleaning cylinder, can also contain more various types of sealing mechanisms (O-rings, labyrinth seals, etc.), for example, it can be arranged in the transition between the dry cleaning cylinder and the fluid channel. Office.
在洗涤过程的结尾时,干洗筒电机15仍带动该干洗筒1往复旋转,但此时溶剂不再经由溶剂注入阀9注入干洗筒1内,而干洗筒1内的溶剂被排出干洗筒1,并且在致动储液箱入口阀7的情况下逐步流入溶剂储箱内或者致动蒸馏箱入口阀22流入到蒸馏箱39(如图7所示)。此时,溶剂泵2仍处于工作状态下。At the end of the washing process, the dry cleaning drum motor 15 still drives the dry cleaning drum 1 to reciprocate, but at this time, the solvent is no longer injected into the dry cleaning drum 1 through the solvent injection valve 9, and the solvent in the dry cleaning drum 1 is discharged out of the dry cleaning drum 1. And when the storage tank inlet valve 7 is activated, it gradually flows into the solvent storage tank or the distillation tank inlet valve 22 is activated and flows into the distillation tank 39 (as shown in FIG. 7). At this time, the solvent pump 2 is still in an operating state.
然后,在脱液步骤中,将干洗筒电机15设定成以高速旋转带动干洗筒1,以通过离心力将物件中的大部分溶剂分离出来。借助溶剂泵2并且在致动储液箱入口阀7或致动蒸馏箱入口阀22的情况下,使从物件中被分离出的溶剂(大约为80%以上)逐步流入储液箱或蒸馏箱39内。Then, in the dehydration step, the dry cleaning drum motor 15 is set to drive the dry cleaning drum 1 at a high speed to separate most of the solvent in the object by centrifugal force. With the aid of the solvent pump 2 and with the activation of the storage tank inlet valve 7 or the distillation tank inlet valve 22, the solvent (about 80% or more) separated from the object is gradually flowed into the storage tank or the distillation tank Within 39.
可以理解到,在洗涤完成后并且在开始脱液步骤之前,溶剂注入阀9关闭,而溶剂泵2起动,溶剂排出阀14打开。由此,可以预先将干洗筒内的大部分溶剂经由溶剂泵2抽出。由此,干洗会在大部分溶剂被排出后才达到最高转速,以确保干洗筒的电机不会超载。It can be understood that after the washing is completed and before the deliquoring step is started, the solvent injection valve 9 is closed, the solvent pump 2 is started, and the solvent discharge valve 14 is opened. Thus, most of the solvent in the dry-cleaning cartridge can be drawn out through the solvent pump 2 in advance. Therefore, the dry cleaning will reach the maximum speed after most of the solvent is discharged to ensure that the motor of the dry cleaning cylinder will not be overloaded.
在上述脱液步骤之后,还可以选择性加入烘干步骤。在一个示例中,干洗筒内的空气可经由其外的流体通道(下文将具体阐述)循环流动。尤其是,在该流体通道中可选地布置有风机、冷凝器4、预热器6、加热器5等构件。该风机3例如可以是一种可调节转速的风机、尤其是高速离心风机。After the above dehydration step, a drying step may be optionally added. In one example, the air inside the dry-cleaning cylinder may circulate through a fluid channel outside it (explained in detail below). In particular, components such as a fan, a condenser 4, a preheater 6, a heater 5, and the like are optionally arranged in the fluid passage. The fan 3 can be, for example, a fan with adjustable speed, especially a high-speed centrifugal fan.
在空气借助风机3、尤其是高速离心风机循环流动经过干洗筒1的过程中,预热器6和加热器5(或者也可以仅包含一级加热设备,即仅一个 加热器)可用于提高进入干洗筒1内的空气温度,以使得在热空气与物件接触时能容易地将物件中的残留溶剂带走。此时,干洗筒电机15仍带动该干洗筒1往复旋转,以使得物件的不同部分均可暴露于流经它的空气中,从而加速物件的各个部分的烘干进程。In the process of air circulating through the dry cleaning cylinder 1 by means of a fan 3, especially a high-speed centrifugal fan, the preheater 6 and the heater 5 (or may include only a first-stage heating device, that is, only one heater) can be used to improve the entrance The temperature of the air in the dry-cleaning cylinder 1 allows the residual solvent in the object to be easily taken away when the hot air comes into contact with the object. At this time, the dry cleaning drum motor 15 still drives the dry cleaning drum 1 to reciprocate, so that different parts of the object can be exposed to the air flowing through it, thereby speeding up the drying process of each part of the object.
较佳的是,该流体通道还可以包含位于其内的冷凝器4。在流经干洗筒1的热空气经过冷凝器时,空气中的溶剂因温度显著下降而会从空气中分离出来。经此干燥的空气会经由加热器5被再次加热,进入干洗筒1内。而分离出的溶剂则可以流入溶剂回收箱10中。Preferably, the fluid channel may further include a condenser 4 located therein. When the hot air flowing through the dry-cleaning cylinder 1 passes through the condenser, the solvent in the air is separated from the air due to a significant drop in temperature. The dried air is reheated through the heater 5 and enters the dry cleaning drum 1. The separated solvent can flow into the solvent recovery tank 10.
该溶剂回收箱10可与位于其下游的溶剂回收箱排出阀12连接,以在例如由烘干检测传感器11感测到溶剂回收箱内的溶剂接近预设体积时,打开溶剂回收箱排出阀12,以排出溶剂(对此,下文还将进一步描述)。The solvent recovery tank 10 may be connected to a solvent recovery tank discharge valve 12 located downstream thereof, to open the solvent recovery tank discharge valve 12 when, for example, the drying detection sensor 11 senses that the solvent in the solvent recovery tank approaches a preset volume. To drain the solvent (for this, it will be described further below).
烘干完成后,干洗筒内的物件上的溶剂基本被汽化和被冷凝回收。但由于物件在烘干时被加热到较高温度并且此时干洗筒内还是会有高热稀薄的溶剂气体,因此需要在冷却后才能有人员取出物件。After the drying is completed, the solvent on the objects in the dry cleaning drum is basically vaporized and condensed to recover. However, since the object is heated to a higher temperature during drying and there is still a high-temperature thin solvent gas in the dry cleaning drum at this time, it is necessary to have personnel cool out before removing the object.
为此,在烘干步骤之后还可以加入除臭步骤(即,冷回收)。此时,加热器5和预热器6关闭,而高速离心风机3继续工作,空气温度不再升高。干洗筒电机15仍带动该干洗筒1往复旋转,以使得物件的不同部分均可暴露于流经它的冷空气/气体(即,被冷冻的或未被加热或被冷冻的空气/气体)中,从使物件的温度降下来,同时带走物件表面的蒸发的溶剂气体。To this end, a deodorizing step (ie, cold recovery) may be added after the drying step. At this time, the heater 5 and the preheater 6 are turned off, and the high-speed centrifugal fan 3 continues to work, and the air temperature no longer rises. The dry cleaning drum motor 15 still drives the dry cleaning drum 1 to reciprocate, so that different parts of the object can be exposed to the cold air / gas (i.e., frozen or unheated or frozen air / gas) flowing through it. , From reducing the temperature of the object, while taking away the evaporated solvent gas on the surface of the object.
这些溶剂气体可以被再次通过冷凝器(从而可以进行回收)以及已经被关闭的加热器和预热器(如果有的话)。该程序会不断重复直至流体通道出口处的温度下降到设定阈值为止。These solvent gases can be passed through the condenser again (so that they can be recycled) and the heaters and preheaters (if any) that have been turned off. This procedure is repeated until the temperature at the outlet of the fluid channel drops to a set threshold.
在本发明中,干洗机可以利用各种溶剂来洗涤物件。尤其是,本发明的干洗机可以利用溶解力KB值不高、同时沸点又较高、闪点又较低的溶剂,而这种类型的溶剂完全可以满足当前对环境保护的要求或者法规。这种溶剂例如可以是碳氢溶剂,但不限于此。下文将以碳氢溶剂为例,对干 洗机的各种系统结构进行详细描述。In the present invention, the dry cleaning machine may use various solvents to wash the articles. In particular, the dry-cleaning machine of the present invention can use a solvent having a low dissolving power KB value, a high boiling point, and a low flash point, and this type of solvent can fully meet the current requirements or regulations for environmental protection. Such a solvent may be, for example, a hydrocarbon solvent, but is not limited thereto. In the following, hydrocarbon systems are used as examples to describe in detail the various system structures of the washer.
在根据本发明的干洗机的情况下,可以在洗涤物件时适当提高溶剂的温度,以使得溶剂分子的活性显着增强,从而提高溶剂的实际KB值,以充分提升该特定溶剂类型的去污能力。In the case of the dry-cleaning machine according to the present invention, the temperature of the solvent can be appropriately increased when washing the objects, so that the activity of the solvent molecules is significantly enhanced, so that the actual KB value of the solvent is increased, and the decontamination of the specific solvent type is sufficiently improved. ability.
如前在背景技术中所描述的,如果要提高溶剂的温度,则由于溶剂的闪点较低因而可能存在处于爆炸范围之内的风险。例如,对于碳氢溶剂来说,其闪点为45~65摄氏度,而最低爆炸极限为0.6%,最高极限为7%,所以溶剂在加热气化和空气混合后,如果体积比例落在该爆炸极限内,就容易被静电点燃。As previously described in the background art, if the temperature of the solvent is to be increased, there may be a risk of being in the explosive range due to the lower flash point of the solvent. For example, for hydrocarbon solvents, the flash point is 45 to 65 degrees Celsius, and the lowest explosion limit is 0.6% and the highest limit is 7%. Therefore, after the solvent is heated and gasified and mixed with air, if the volume proportion falls within the explosion Within the limit, it is easy to be ignited by static electricity.
为此,可使本发明的干洗机保持在负压状态下。尤其是,使干洗机的干洗筒内部处于负压状态下。较佳地,干洗机的与外部空气隔绝开的各个部分、包括干洗筒、溶剂循环回路、空气循环回路等均应当保持处于负压状态下。For this reason, the dry cleaning machine of the present invention can be maintained in a negative pressure state. In particular, the inside of the dry-cleaning cylinder of the dry-cleaning machine is under a negative pressure. Preferably, each part of the dry cleaning machine that is isolated from the outside air, including the dry cleaning drum, the solvent circulation circuit, the air circulation circuit, etc., should be maintained at a negative pressure state.
根据本发明,干洗机可包括抽真空设备,该抽真空设备能与干洗筒选择性地流体连通,以使干洗机内、尤其是干洗筒内的真空度和/或氧含量达到并且保持在其预设定值以下。类似地,该抽真空设备的至少一部分(例如,真空泵等)可以不一定位于干洗机的壳体内、而是在整个干洗系统之内即可。According to the present invention, the dry cleaning machine may include a vacuum pumping device that is selectively in fluid communication with the dry cleaning drum to achieve and maintain the vacuum and / or oxygen content in the dry cleaning machine, especially in the dry cleaning drum. Below the preset value. Similarly, at least a part of the evacuation device (for example, a vacuum pump, etc.) may not necessarily be located in the housing of the dry cleaning machine, but may be within the entire dry cleaning system.
有利地,真空度和/或氧含量的预设定值可由所用溶剂的具体类型来确定,即针对不同溶剂,可以设定不同的预设定值(例如,可以在根据实验或者经验制成的表格中查询),这主要是由于不同的溶剂的闪点和沸点是不同的,进而所需的真空度也不同的缘故。Advantageously, the preset values of the degree of vacuum and / or oxygen content can be determined by the specific type of solvent used, that is, different preset values can be set for different solvents (e.g., can be made based on experiments or experience) Query in the table), this is mainly because the flash point and boiling point of different solvents are different, and the required vacuum is also different.
更有利地,真空度和/或氧含量的各自的预设定值还可以根据当前干洗状态进行自动修正调节(利用反馈控制回路或者用于监测其它环境因素的其它传感器)。但也可以设想,将预设定值设定为一固定值,该固定值例如较低(即,真空度程度较大,而氧含量较低),以普遍性地能够应对各种不同溶剂的危险情况。Advantageously, the respective preset values of the vacuum degree and / or the oxygen content can also be automatically adjusted and adjusted according to the current dry cleaning status (using a feedback control loop or other sensors for monitoring other environmental factors). However, it is also conceivable to set the preset value to a fixed value, for example, the fixed value is low (that is, the degree of vacuum is large, and the oxygen content is low), so as to be able to cope with a variety of different solvents in general. Dangerous situation.
在本发明中,但为了避免歧义,可将术语“真空度”定义为实际的气压值(而非真空的程度)。例如,真空度的预设定值可以为例如-600毫巴。 换言之,真空度低于例如-600毫巴则表示气压更远离气压零值,例如为-800毫巴,而真空度高于例如-600毫巴则表示气压更接近于零值、甚至大于零值(即为正压)。更具体来说,真空度低于通常小于零的预设定值因此即为比该预设定值更远离气压零值(即,真空的程度更大)。In the present invention, but in order to avoid ambiguity, the term "degree of vacuum" may be defined as the actual pressure value (not the degree of vacuum). For example, the preset value of the degree of vacuum may be, for example, -600 mbar. In other words, a vacuum level lower than, for example, -600 mbar means that the air pressure is further away from zero pressure, such as -800 mbar, and a vacuum level higher than, for example, -600 mbar means that the air pressure is closer to zero, or even greater than zero. (That is, positive pressure). More specifically, the degree of vacuum is lower than a preset value that is generally less than zero, and thus is farther from the zero value of air pressure (that is, the degree of vacuum is greater) than the preset value.
氧含量的预设定值一般为正值,尤其是以百分比形式表达的数值。氧含量可根据不同溶剂的易燃点而设定。然而,还应注意到,氧含量一般存在一个爆炸范围或浓度范围,该浓度范围包含上极限值和下极限值。为了安全起见,本发明含义下的氧含量均需要落入下极限值以下,即氧含量的预设定值为下极限值,例如氧含量应低于11%-15%(根据溶剂或者其它因素的不同可变化)。The preset value of the oxygen content is generally a positive value, especially a value expressed as a percentage. The oxygen content can be set according to the flammability point of different solvents. However, it should also be noted that there is generally an explosive range or concentration range for the oxygen content, which includes an upper limit value and a lower limit value. For safety reasons, the oxygen content within the meaning of the present invention needs to fall below the lower limit value, that is, the preset value of the oxygen content is the lower limit value, for example, the oxygen content should be lower than 11% -15% (according to the solvent or other factors) Can vary).
为了检测到干洗机内的真空度和/或氧含量,可分别设有真空度传感器21以及/或氧含量检测仪24。这些传感器或检测仪如前所述可以布置在干洗系统、尤其是干洗机内部的适当位置处,但也可以位于干洗机的壳体之外,或者替代地多个干洗机共用这些传感器或检测仪。换言之,干洗系统可将各类传感器和检测仪包含于其内,但具体位置可以根据实际生产情况而定。In order to detect the vacuum degree and / or the oxygen content in the dry cleaning machine, a vacuum degree sensor 21 and / or an oxygen content detector 24 may be respectively provided. These sensors or detectors may be arranged at appropriate positions inside the dry cleaning system, especially the inside of the dry cleaning machine, as described above, but they may also be located outside the housing of the dry cleaning machine, or they may alternatively be shared by multiple dry cleaning machines. . In other words, the dry cleaning system can include all kinds of sensors and detectors, but the specific location can be determined according to the actual production situation.
如图1-5中所示,真空度传感器21可以有利地布置成在干洗机内、尤其是干洗筒1的流体入口16处测量真空度。氧含量检测仪24则例如可以布置在抽真空设备的更下游处,以检测干洗机内的氧含量。但可以理解到,在将真空度传感器21以及氧含量检测仪24集成在干洗机中的情况下,它们的具体位置可以根据要求而改变,并不局限于图1-5中所示的示例性位置。As shown in FIGS. 1-5, the vacuum degree sensor 21 may be advantageously arranged to measure the degree of vacuum inside the dry cleaning machine, especially at the fluid inlet 16 of the dry cleaning cylinder 1. The oxygen content detector 24 may, for example, be arranged further downstream of the vacuum equipment to detect the oxygen content in the dry cleaning machine. However, it can be understood that in the case where the vacuum sensor 21 and the oxygen content detector 24 are integrated in a dry cleaning machine, their specific positions can be changed according to requirements, and are not limited to the examples shown in FIGS. 1-5 position.
值得注意的是,干洗系统、尤其是干洗筒内的真空度和氧含量可以仅检测其中一者,但也可以检测两者。当检测其中一者、例如真空度时,控制装置也可以根据当前的真空度来换算当前的氧含量。如此获得氧含量的精度尽管没有直接测量那么高、但也符合监控干洗系统的要求。反之,当监测例如氧含量时,控制装置也可以根据当前的氧含量来换算当前的真空度。如此获得真空度的精度尽管没有直接测量那么高、但也符合监控干洗系统的要求。It is worth noting that the vacuum degree and oxygen content in the dry cleaning system, especially the dry cleaning cylinder, can only detect one of them, but can also detect both. When detecting one of them, such as the degree of vacuum, the control device may also convert the current oxygen content based on the current degree of vacuum. The accuracy of the oxygen content obtained in this way, although not as high as directly measured, also meets the requirements for monitoring dry cleaning systems. Conversely, when monitoring, for example, the oxygen content, the control device can also convert the current vacuum degree based on the current oxygen content. Although the accuracy of the vacuum obtained in this way is not as high as that measured directly, it also meets the requirements of monitoring dry cleaning systems.
在更佳的实施例中,也可以将真空度或者氧含量的预设定值设定为如下值:只要满足真空度或氧含量中的一者,则通过换算(甚至可以加上一个安全裕度)能确保同时也满足真空度或氧含量中未经检测的另一者,从而简化整个检测和控制的过程。In a better embodiment, the preset value of the vacuum degree or the oxygen content can also be set to the following value: As long as one of the vacuum degree or the oxygen content is satisfied, the conversion (even a safety margin can be added) Degree) can ensure that the undetected one of the vacuum degree or the oxygen content is also satisfied, thereby simplifying the entire detection and control process.
当将真空度传感器和氧含量检测仪均集成在干洗系统内时,可以根据需要将二者串联或者并联布置。另外,即便是将二者均集成在干洗系统内的情况下,也可以仅读取二者中的仅一者的信息,而不是一定要读取二者的信息。例如,真空度传感器可以在干洗的整个过程中持续检测干洗系统内的真空度。When both the vacuum sensor and the oxygen content detector are integrated in the dry cleaning system, they can be arranged in series or in parallel according to the needs. In addition, even in the case where both are integrated in the dry cleaning system, it is possible to read only the information of one of them instead of reading the information of both. For example, the vacuum sensor can continuously detect the vacuum in the dry cleaning system throughout the dry cleaning process.
可选地,根据本发明的干洗系统或干洗机还可以检测干洗机内的可燃气体的含量,例如借助可燃气体含量检测仪27。对可燃气体的含量的监测是可选的,以满足某些国家或地区的附加要求。同样,该可燃气体含量检测仪27可以位于干洗机内部的适当位置处或者位于干洗机之外(但仍在干洗系统之内)。Alternatively, the dry-cleaning system or the dry-cleaning machine according to the invention can also detect the content of flammable gases in the dry-cleaning machine, for example by means of a flammable-gas content detector 27. Monitoring of flammable gas content is optional to meet additional requirements in some countries or regions. Likewise, the combustible gas content detector 27 may be located at a suitable location inside the dry cleaning machine or outside the dry cleaning machine (but still inside the dry cleaning system).
设置可燃气体含量检测仪的目的是为了调节用于烘干物件的时间。更具体来说,当可燃气体含量检测仪未处于其预设定值以下时,这表明物件内的溶剂含量仍然较高,则此时继续烘干物件(例如,已经超过了预设定的烘干时间后),以进一步降低物件内的溶剂含量到预设定值以下。The purpose of setting a flammable gas content detector is to adjust the time for drying objects. More specifically, when the flammable gas content detector is not below its preset value, this indicates that the solvent content in the object is still high, and then the object is continued to be dried (for example, the preset drying temperature has been exceeded). After drying time), to further reduce the solvent content in the object below the preset value.
此外,有利地,可燃气体含量检测仪27可提供干洗筒内的空气中的可燃气体百分比的数据,该数据除了监控气体浓度外也可以用于其它传感器的参考数据。In addition, advantageously, the combustible gas content detector 27 can provide data on the percentage of combustible gas in the air in the dry-cleaning drum, which can be used for reference data of other sensors in addition to monitoring the gas concentration.
为了便于控制,也可以设想在预设定的烘干时间之后借助可燃气体含量检测仪来检测一次可燃气体含量,然后再设定一段时间进行烘干,并且在该段时间结束后再次检测可燃气体含量,以此类推。在更佳的实施例中,也可以将在预设定的烘干时间之后检测到的可燃气体含量与控制器中的预存的表格或者其它经验值进行比照,从而设定更为精确的后续烘干时间。For the convenience of control, it is also conceivable to detect the flammable gas content by means of a flammable gas content detector after a preset drying time, and then set a period of time for drying, and then detect the flammable gas again after the period of time is over. Content, and so on. In a better embodiment, the combustible gas content detected after a preset drying time can also be compared with a pre-stored table or other experience value in the controller to set a more accurate subsequent drying Dry time.
为了实现基于传感器获得数据而对干洗机进行致动,有利地,根据本发明的干洗系统可包括控制装置40(例如参见图1),该控制装置40并不限于位于干洗机的壳体内部,而是也可以在干洗机的外部。该控制装置可 以为控制器或者任何实现控制功能的组件。根据本发明的控制装置可以接收信号、发出信号、控制干洗机的相关部件(例如,干洗筒电机、各种阀)的致动和停用等(具体详见下文描述)。In order to activate the dry cleaning machine based on the data obtained by the sensors, advantageously, the dry cleaning system according to the present invention may include a control device 40 (see, for example, FIG. 1), which is not limited to being located inside the housing of the dry cleaning machine, Instead, it can be outside the dry cleaning machine. The control device can be a controller or any component that implements a control function. The control device according to the present invention can receive signals, send out signals, control the activation and deactivation of related components of the dry cleaning machine (for example, the motor of the dry cleaning barrel, various valves), and the like (for details, see the description below).
如前所述,整个干洗周期可以包含不同的阶段、例如洗涤阶段、脱液阶段、烘干阶段、除臭阶段等。本发明的干洗机在其真空度和/或氧含量分别处于各自的预设定值以下时启动对物件的至少一种操作。上述至少一种操作例如可以为上面所列举的洗涤、脱液、烘干、除臭等操作中的一种或多种。尤其是,本发明也可以仅在对物件进行的一种操作、例如仅在用溶剂洗涤物件时需要确保干洗机内的真空度和/或氧含量,而在其他阶段中无须确保真空度和/或氧含量。换言之,对真空度和/或氧含量低于预设定值的需求可以仅针对一种操作、或者多种操作、或者整个干洗过程。As mentioned above, the entire dry cleaning cycle may include different phases, such as a washing phase, a dehydration phase, a drying phase, a deodorizing phase, and the like. The dry-cleaning machine of the present invention starts at least one operation on an object when its vacuum degree and / or oxygen content are respectively below respective preset values. The at least one operation may be, for example, one or more of the operations listed above for washing, deliquoring, drying, and deodorizing. In particular, the present invention can also perform only one kind of operation on the object, for example, only when washing the object with a solvent, it is necessary to ensure the vacuum and / or oxygen content in the dry cleaning machine, and it is not necessary to ensure the vacuum and / Or oxygen content. In other words, the need for a vacuum and / or oxygen content below a preset value may be for only one operation, or multiple operations, or the entire dry cleaning process.
可以理解到,术语“至少一种操作”包括用溶剂对物件洗涤和/或利用气流对物件风干,而在此的术语“用气流将物件风干”则可以包含用热空气进行烘干和用冷空气进行除臭二者。可以理解到,以上操作的顺序不是严格必须按照先后进行的,即干洗系统仍然可以回到脱液步骤,而不是在脱液之后仅能进行烘干步骤和除臭步骤。It can be understood that the term "at least one operation" includes washing the object with a solvent and / or air-drying the object with airflow, and the term "air-drying the object with airflow" herein can include drying with hot air and cooling with cold air. Air deodorizes both. It can be understood that the sequence of the above operations is not strictly required to be performed sequentially, that is, the dry cleaning system can still return to the dehydration step, instead of only performing the drying step and deodorizing step after dehydration.
如前所述的控制装置40可以构造成在真空度传感器21和氧含量检测仪24检测到真空度和/或氧含量分别处于各自的预设定值以下时(才)致动干洗机,以启动对物件的上述至少一种操作。The control device 40 as described above may be configured to actuate the dry cleaning machine when the vacuum degree sensor 21 and the oxygen content detector 24 detect that the vacuum degree and / or the oxygen content are respectively below respective preset values, so as to At least one of the above operations on the object is initiated.
具体来说,控制装置40可以接收来自真空度传感器21和氧含量传感器24的关于真空度和/或氧含量的数据,然后借助控制装置40中的例如比较模块来使用这些数据与预设定值进行比较,当真空度和/或氧含量分别处于各自的预设定值以下时发送指令来致动干洗机,以启动洗涤、脱液、烘干、除臭等操作中的一种或多种。更佳的是,控制装置40还可包含校正模块,以根据当前环境情况(控制装置40可以与其它传感器连接)对预设定值进行校正,从而更有利于降低整个干洗机的功率(运作)成本。Specifically, the control device 40 may receive data on the vacuum degree and / or the oxygen content from the vacuum degree sensor 21 and the oxygen content sensor 24, and then use these data with a preset value by using, for example, a comparison module in the control device 40 Compare and send instructions to activate the dry cleaning machine when the vacuum and / or oxygen content are below their respective preset values to start one or more of the operations of washing, dehydration, drying, deodorization, etc. . More preferably, the control device 40 may further include a correction module to correct the preset value according to the current environmental conditions (the control device 40 may be connected with other sensors), thereby more conducive to reducing the power of the entire dry cleaning machine (operation) cost.
此外,还可以理解到,在干洗周期的不同阶段,预设定值、尤其是真空度的预设定值也可以是不同的。例如,洗涤阶段的预设定值的绝对值可 以大于烘干阶段的预设定值的绝对值。In addition, it can also be understood that at different stages of the dry cleaning cycle, the preset value, especially the preset value of the vacuum degree may also be different. For example, the absolute value of the preset value in the washing phase may be greater than the absolute value of the preset value in the drying phase.
特别较佳的是,在启动干洗机对物件进行的上述至少一种操作之后,即在干洗机处于对物件的上述至少一种操作过程中,如果干洗机内的真空度和/或氧含量又开始逐步上升时,则需要停止该至少一种操作过程,并对干洗机进行抽真空,直至重新回到预设定值以内。It is particularly preferred that after starting the at least one operation of the dry cleaning machine on the object, that is, while the dry cleaning machine is in the above at least one operation of the object, if the vacuum and / or oxygen content in the dry cleaning machine is When the gradual rise is started, the at least one operation process needs to be stopped and the dry cleaning machine is evacuated until it returns to the preset value again.
例如,在干洗筒内的溶剂被加热后可能会因膨胀而产生一些气体,这会使得干洗筒内的压力有所上升、即真空度数值可能变得高于预设定值。但根据本发明,真空度传感器可以一直保持检测干洗系统内的真空度,进而控制真空泵的工作,从而将由此额外产生的气体抽出来以保持干洗筒内的真空度。For example, after the solvent in the dry cleaning cylinder is heated, some gas may be generated due to expansion, which will cause the pressure in the dry cleaning cylinder to increase, that is, the vacuum value may become higher than a preset value. However, according to the present invention, the vacuum degree sensor can keep detecting the vacuum degree in the dry cleaning system, and then control the operation of the vacuum pump, so as to extract the extra generated gas to maintain the vacuum degree in the dry cleaning cylinder.
根据本发明,用于停止该至少一种操作的预设定值可以与上述用于致动至少一种操作的预设定值为相同的值,但更佳地为二者为不同的值。为此,可以将用于致动至少一种操作的预设定值称为“第一预设定值”,而将用于停止该至少一种操作的预设定值称为“第二预设定值”,其中,“第一”和“第二”并不表明先后次序或者重要程度,而是表示两种独立的预设定值(即使二者数值上可以相同或相近)。According to the present invention, the preset value for stopping the at least one operation may be the same value as the preset value for activating the at least one operation, but more preferably the two are different values. For this reason, a preset value for activating at least one operation may be referred to as a “first preset value”, and a preset value for stopping the at least one operation may be referred to as a “second preset value” "Set value", where "first" and "second" do not indicate the order or importance, but rather indicate two independent preset values (even if the two can be the same or similar in value).
通常,对于氧含量来说,用于停止该至少一种操作的预设定值可以与上述用于致动至少一种操作的预设定值可以为相同的值,但对于真空度来说,用于停止该至少一种操作的预设定值较佳地可以高于用于致动至少一种操作的预设定值(即,更接近于气压零值,但仍须在负压下,为气压负值),例如用于停止该至少一种操作的针对干洗机内的真空度的另一预设定值可以较佳为略低于0巴即可。Generally, for the oxygen content, the preset value for stopping the at least one operation may be the same value as the preset value for activating the at least one operation, but for the degree of vacuum, The preset value for stopping the at least one operation may preferably be higher than the preset value for activating at least one operation (i.e., closer to zero pressure, but still under negative pressure, It is a negative pressure value), for example, another preset value for the vacuum degree in the dry cleaning machine for stopping the at least one operation may be preferably slightly lower than 0 bar.
由于用于停止该至少一种操作的第二预设定值与用于致动至少一种操作的第一预设定值不同,可以有利地避免由于干洗机内的真空度和/或氧含量未达到预设定值而导致抽真空设备反复切换、即在很短时间内就要启动/停用,从而增长抽真空设备和整个干洗机的使用寿命。此外,由于在开始干洗各阶段之后真空度仅需要保持在负压下,而不用过低,可以进一步节约能源,降低成本(例如,减少电费)。Since the second preset value for stopping the at least one operation is different from the first preset value for activating the at least one operation, it can be advantageously avoided due to the vacuum and / or oxygen content in the dry cleaning machine Failure to reach the preset value results in repeated switching of the vacuuming equipment, that is, starting / deactivating in a short time, thereby increasing the service life of the vacuuming equipment and the entire dry cleaning machine. In addition, since the degree of vacuum only needs to be maintained at a negative pressure after starting the various stages of dry cleaning, rather than being too low, it can further save energy and reduce costs (for example, reduce electricity costs).
如图1中示意所示,在起动正常的干洗周期时,会先对干洗筒进行抽真空动作,直至干洗筒的真空度达到(第一)预设定值(例如,-600毫、-900毫巴等)后才开启正常的干洗周期。As shown schematically in Figure 1, when the normal dry cleaning cycle is started, the dry cleaning cylinder is first evacuated until the vacuum degree of the dry cleaning cylinder reaches the (first) preset value (for example, -600 millimeters, -900 Millibar, etc.) before the normal dry cleaning cycle is started.
作为示例,抽真空设备可以包括抽真空阀、真空泵、可选的空气过滤器中的一个或多个。在开始对物件进行洗涤之前,在将物件放入干洗筒1内之后,可将抽真空阀17打开,并且启动真空泵19,以将干洗筒1内的空气抽出,从而降低干洗筒1内的气压。为了保护环境,抽出的空气可选地能经由空气过滤器18排出干洗机。As an example, the evacuation device may include one or more of an evacuation valve, a vacuum pump, and an optional air filter. Before starting to wash the objects, after putting the objects in the dry cleaning drum 1, the vacuum valve 17 can be opened and the vacuum pump 19 can be started to draw out the air in the dry cleaning drum 1, thereby reducing the air pressure in the dry cleaning drum 1. . To protect the environment, the extracted air can optionally be discharged from the dry cleaning machine via an air filter 18.
在洗涤过程中,如果干洗机内的真空度高于或等于预设定值、尤其是如上所述的第二预设定值,则需要停止洗涤过程,并且重新进行抽真空。此时,可将抽真空阀17打开,并且启动真空泵19。当干洗机内的真空度又回到低于该第二预设定值时,再关闭抽真空阀17以及真空泵19。During the washing process, if the degree of vacuum in the dry-cleaning machine is higher than or equal to a preset value, especially the second preset value as described above, the washing process needs to be stopped and the vacuum pumped again. At this time, the evacuation valve 17 can be opened and the vacuum pump 19 can be started. When the degree of vacuum in the dry-cleaning machine is lower than the second preset value, the vacuum valve 17 and the vacuum pump 19 are closed again.
此外,根据本发明的干洗机还可以包括流体通道。在本发明中,术语“流体通道”主要是指用于循环通过干洗筒1的空气的风道,但流体通道也可以有利地构成用于溶剂循环的至少一部分回路。In addition, the dry cleaning machine according to the present invention may further include a fluid passage. In the present invention, the term “fluid channel” mainly refers to an air duct for air circulating through the dry cleaning drum 1, but the fluid channel may also advantageously constitute at least a part of a circuit for solvent circulation.
如图1-5中示例性所示,干洗筒1的内部可以经由其流体出口(图中在干洗筒1的右下方示出)和流体入口16(图中在干洗筒1的左上方示出)分别与所述流体通道流体连通地连接,以使得干洗筒1与该流体通道能构成一个回路、尤其是相对于外部环境密封隔开的可密闭的回路。该回路可构造成能使气体循环经过干洗筒1。As shown by way of example in Figs. 1-5, the inside of the dry-cleaning cartridge 1 may be via its fluid outlet (shown at the bottom right of the dry-cleaning cartridge 1 in the figure) and a fluid inlet 16 (shown at the upper-left of the dry-cleaning cartridge 1 in the figure ) Are connected in fluid communication with the fluid channels, respectively, so that the dry cleaning cylinder 1 and the fluid channel can form a circuit, in particular, a hermetically sealed circuit that is spaced apart from the external environment. The circuit can be configured to circulate the gas through the dry cleaning cylinder 1.
优选的是,抽真空设备、尤其是抽真空阀可以设置成选择性地接入可密闭的上述回路中的流体通道,以能从流体通道以及由此从干洗筒1抽真空,以使得干洗机内的真空度和氧含量中的至少一者达到预设定值以下为止。Preferably, the evacuation device, in particular the evacuation valve, may be arranged to selectively access the fluid passage in the closable above-mentioned circuit so as to be able to evacuate from the fluid passage and thus from the dry cleaning drum 1 so that the dry cleaning machine At least one of the degree of vacuum and the content of oxygen in the interior has reached a preset value or less.
在洗涤和脱液过程中,干洗筒1内的溶剂也可以从干洗筒1的流体出口流出干洗筒1,并且进入该流体通道内,如图3中所示。如前所述,从该流体通道起,溶剂又可以借助溶剂排出阀14经由管路流到溶剂注入口9进行循环,或者经由管路流入溶剂储存容器或蒸馏箱39中。During the washing and deliquoring process, the solvent in the dry cleaning cylinder 1 can also flow out of the dry cleaning cylinder 1 from the fluid outlet of the dry cleaning cylinder 1 and enter the fluid channel, as shown in FIG. 3. As described above, from this fluid channel, the solvent can be circulated to the solvent injection port 9 via the pipeline through the solvent discharge valve 14 for circulation, or flowed into the solvent storage container or distillation tank 39 via the pipeline.
在烘干或除臭等过程中,干洗筒1内的空气从干洗筒1的流体出口 流出干洗筒1,并且进入该流体通道内,然后再经由干洗筒1的流体入口16重新进入干洗筒1,从而构成循环气流,如图2和4中所示。During the drying or deodorizing process, the air in the dry cleaning cylinder 1 flows out of the dry cleaning cylinder 1 from the fluid outlet of the dry cleaning cylinder 1 and enters the fluid channel, and then re-enters the dry cleaning cylinder 1 through the fluid inlet 16 of the dry cleaning cylinder 1. , Thus forming a circulating airflow, as shown in FIGS. 2 and 4.
根据本发明,物件在干洗筒1内至少负压内进行烘干动作(即、物件中的溶剂气化后再回收),因此,溶剂沸点也会相应降低,所以增加溶剂气化速度。因而,在相同或较低的烘干温度下,物件中的溶剂回收速度会较快。According to the present invention, the object is dried in the dry-cleaning cylinder 1 at least under the negative pressure (that is, the solvent in the object is vaporized and then recovered). Therefore, the boiling point of the solvent is correspondingly reduced, so the solvent vaporization speed is increased. Therefore, at the same or lower drying temperature, the solvent recovery speed in the object will be faster.
在一个优选的实施例中,干洗筒1的流体入口16是可关闭的,即流体通道与干洗筒1可以在流体入口处或附近断开原本二者之间的连通。例如,如图1中所示,在对干洗机进行抽真空时,干洗筒1的流体入口16可借助阻断构件或者其它机械结构而关闭。In a preferred embodiment, the fluid inlet 16 of the dry-cleaning cartridge 1 is closable, that is, the fluid channel and the dry-cleaning cartridge 1 can be disconnected from each other at or near the fluid inlet. For example, as shown in FIG. 1, when the dry-cleaning machine is evacuated, the fluid inlet 16 of the dry-cleaning cylinder 1 may be closed by means of a blocking member or other mechanical structure.
特别有利的是,抽真空设备可以在流体通道的邻近该流体入口16之处接入该流体通道内。由此,当流体入口16关闭时,干洗筒1内的空气经由其流体出口、流体通道被抽真空设备抽走。It is particularly advantageous that the evacuation device can be inserted into the fluid channel adjacent to the fluid inlet 16. As a result, when the fluid inlet 16 is closed, the air in the dry-cleaning cylinder 1 is evacuated by the vacuum equipment through its fluid outlet and fluid channel.
尤其是,在流体通道内设置有冷凝器4的情况下,由于流经干洗筒1的空气经过冷凝器4时空气中的溶剂因温度显著下降而会从空气中分离出来,将抽真空设备布置在该冷凝器4的下游、尤其是在更下游的接近流体入口16之处则是十分有利的,这是由于可以借助冷凝器4来进一步去除一部分在空气中的溶剂,以使得极少或者甚至几乎没有溶剂会经由抽真空设备而被抽到干洗机之外,后者会导致对环境一定程度的不利影响及增加溶剂的损耗。In particular, in the case where the condenser 4 is provided in the fluid passage, the solvent in the air will be separated from the air due to the significant decrease in the temperature when the air flowing through the dry cleaning cylinder 1 passes the condenser 4, and the vacuum equipment is arranged. It is very advantageous downstream of the condenser 4, especially closer to the fluid inlet 16, because the condenser 4 can be used to further remove a part of the solvent in the air, so that little or even Almost no solvent will be pumped out of the dry cleaning machine through the vacuum equipment, which will cause a certain degree of adverse impact on the environment and increase the loss of solvent.
可以注意到的是,尽管与各种阀门连接,整个干洗机内部、尤其是干洗筒1和流体通道可以是完全密闭的。为了确保密闭性,可以设想在通道、接口处设置有密封装置,如图6D中示意所示。It can be noted that, despite being connected to various valves, the entire interior of the dry cleaning machine, especially the dry cleaning cylinder 1 and the fluid passage, can be completely closed. In order to ensure the tightness, it is conceivable to provide a sealing device at the channel and the interface, as shown schematically in FIG. 6D.
由于干洗机内部至少处于负压状态下,为了有效提高溶剂的去污能力,根据本发明可以提高溶剂的温度而不必担心是否存在爆炸风险。Since the inside of the dry cleaning machine is at least under a negative pressure state, in order to effectively improve the decontamination ability of the solvent, the temperature of the solvent can be increased according to the present invention without worrying about whether there is an explosion risk.
为了提高溶剂的温度,如图3中所示,在溶剂循环管路上设置有溶剂加热器37。溶剂加热器37应设置在溶剂循环管路上的适当位置,尤其是在溶剂排出阀14的下游,特别是应当与前述流体通道间隔开一定距离。To increase the temperature of the solvent, as shown in FIG. 3, a solvent heater 37 is provided on the solvent circulation line. The solvent heater 37 should be arranged at an appropriate position on the solvent circulation pipeline, especially downstream of the solvent discharge valve 14, and in particular, it should be spaced a certain distance from the aforementioned fluid passage.
当溶剂流经该溶剂加热器37时,溶剂的温度升高,以达到充分去污 的溶解力(即、增大KB值)。为了使对溶剂的这种加热是选择性的,对该溶剂加热器37还设置有旁通管路,以使得溶剂在不需要加热时经由该旁通管路流过,从而不会流经该溶剂加热器37。When the solvent flows through the solvent heater 37, the temperature of the solvent is increased to achieve a sufficient detergency dissolving power (i.e., increasing the KB value). In order to make this heating of the solvent selective, the solvent heater 37 is also provided with a bypass line so that the solvent flows through the bypass line when heating is not needed, so that it does not flow through the Solvent heater 37.
对此,在该旁通管路上还设置有旁路阀31,当该旁路阀31关闭时,溶剂流经溶剂加热器入口阀30进入溶剂加热器37并且获得加热,而当由于溶剂加热功能不能使用(例如,真空度和/或氧含量未处于预设定值以下时)而使溶剂加热器入口阀30关闭并使该旁路阀31打开时,溶剂经由旁通管路绕过溶剂加热器37。In this regard, a bypass valve 31 is also provided on the bypass line. When the bypass valve 31 is closed, the solvent flows through the solvent heater inlet valve 30 and enters the solvent heater 37 and is heated. When the solvent heater inlet valve 30 is not closed and the bypass valve 31 is opened (for example, when the vacuum and / or oxygen content is not below the preset value), the solvent is bypassed by the bypass heating器 37。 37.
在一个有利的实施例中,溶剂加热器37可选地包括溶剂加热器热流体流量阀32并且可经由溶剂加热器热流体流量阀32而接入热流体。更有利的是,在该溶剂加热器37的出口处设置有溶剂温度传感器29。但本发明还可以设想其它用于实现溶剂加热的设备构造。In an advantageous embodiment, the solvent heater 37 optionally includes a solvent heater thermal fluid flow valve 32 and the hot fluid can be accessed via the solvent heater thermal fluid flow valve 32. More advantageously, a solvent temperature sensor 29 is provided at the outlet of the solvent heater 37. However, the present invention also contemplates other equipment configurations for achieving solvent heating.
在洗涤过程中,当溶剂温度传感器29感测到溶剂温度低于预先设定的阈值(即、设定温度)时,溶剂加热器流体阀28则打开,热流体经热流体流量阀32调节流量后,由此被允许进入溶剂加热器37,以与流经溶剂加热器37的溶剂进行热交换,由此使溶剂温度上升。在洗涤过程中,当溶剂温度传感器29感测到溶剂温度等于或高于预先设定的阈值时,溶剂加热器流体阀28关闭。During the washing process, when the solvent temperature sensor 29 detects that the temperature of the solvent is lower than a preset threshold (ie, the set temperature), the solvent heater fluid valve 28 is opened, and the hot fluid is adjusted by the hot fluid flow valve 32 Thereafter, it is allowed to enter the solvent heater 37 to perform heat exchange with the solvent flowing through the solvent heater 37, thereby increasing the temperature of the solvent. During the washing process, when the solvent temperature sensor 29 senses that the solvent temperature is equal to or higher than a preset threshold, the solvent heater fluid valve 28 is closed.
尽管上面描述了在真空度和/或氧含量处于预设定值以下时可以对溶剂进行加热以提高KB值的实施例,但也可以理解到在此情况下也可以进行常温洗涤程序或者根据实际需要或现场条件(例如,根据干洗现场是否功率限制)进行加热洗涤程序。这些替代的方案均在本发明的保护范围之内。Although the above describes the example in which the solvent can be heated to increase the KB value when the vacuum and / or oxygen content is below a preset value, it can also be understood that a normal temperature washing program can also be performed in this case or according to the actual situation Heat washing procedures are required or on-site conditions (eg, depending on whether the dry cleaning site is power limited). These alternatives are all within the protection scope of the present invention.
接下来,当干洗机进行烘干步骤时,如图4中所示,在流体通道中布置的冷凝器的溶剂出口可与溶剂回收箱入口截止阀35、真空破坏阀34、溶剂回收箱10、溶剂回收箱排出阀12、以及可选的油水分离器13连接。Next, when the dry cleaning machine performs the drying step, as shown in FIG. 4, the solvent outlet of the condenser arranged in the fluid passage can be connected with the solvent recovery tank inlet shutoff valve 35, the vacuum breaking valve 34, the solvent recovery tank 10, A solvent recovery tank discharge valve 12 and an optional oil-water separator 13 are connected.
具体来说,在烘干步骤中,溶剂回收箱排出阀12关闭,真空破坏阀34关闭、而溶剂回收箱入口截止阀35则打开。当烘干检测传感器11检测到溶剂回收箱10中存在一定体积的溶剂时,溶剂回收箱入口截止阀35 关闭后,真空破坏阀34打开、并打开溶剂回收箱排出阀12,将溶剂排出。但由于溶剂回收箱入口截止阀35仍保持关闭,因此,干洗筒1及其流体通道内的真空度和/或氧含量仍保持不变(即、干洗系统或干洗机内始终处于真空状态下),无须担心由于排出溶剂而导致真空泄漏。Specifically, in the drying step, the solvent recovery tank discharge valve 12 is closed, the vacuum destruction valve 34 is closed, and the solvent recovery tank inlet shutoff valve 35 is opened. When the drying detection sensor 11 detects that a certain volume of solvent is present in the solvent recovery tank 10, after the solvent recovery tank inlet shutoff valve 35 is closed, the vacuum destruction valve 34 is opened, and the solvent recovery tank discharge valve 12 is opened to discharge the solvent. However, since the solvent recovery tank inlet shut-off valve 35 remains closed, the vacuum and / or oxygen content in the dry cleaning cylinder 1 and its fluid channel remains unchanged (that is, the dry cleaning system or the dry cleaning machine is always in a vacuum state) No need to worry about vacuum leak due to solvent discharge.
在一段时间后,溶剂排清(例如,烘干检测传感器11检测不到溶剂为止),溶剂回收箱排出阀12再次关闭,而溶剂回收箱真空破坏阀34关闭,溶剂回收箱入口截止阀35再次打开。After a period of time, the solvent is drained (for example, until the drying detection sensor 11 cannot detect the solvent), the solvent recovery tank discharge valve 12 is closed again, the solvent recovery tank vacuum destruction valve 34 is closed, and the solvent recovery tank inlet shut-off valve 35 is closed again. turn on.
此外,在溶剂回收箱排出阀12之后还可以连接有油水分离器13,以进一步保护环境不受污染。In addition, an oil-water separator 13 may be connected after the solvent recovery tank discharge valve 12 to further protect the environment from pollution.
另外,根据各个地区的要求不同,可以在烘干检测传感器11检测之后再加入可燃气体含量检测仪27来检测可燃气体含量。换言之,干燥热风从物件表面吹过时,带走被热空气蒸发的溶剂气体,直到通过干燥检测传感器11或者可燃气体含量检测仪(下文将详细描述)的检测后,才进入下一个步骤。In addition, according to the requirements of various regions, a combustible gas content detector 27 may be added after the drying detection sensor 11 detects the combustible gas content. In other words, when dry hot air is blown from the surface of the object, the solvent gas evaporated by the hot air is taken away, and it does not enter the next step until it is detected by the dry detection sensor 11 or the combustible gas content detector (described in detail below).
如图2中所示,在用热空气烘干物件的烘干步骤或者用(冷)空气吹干物件的除臭步骤时,风机3、例如高速离心风机、尤其是可调速的高速离心风机可接入流体通路,以使得空气循环经过干洗筒1,使得在烘干时热空气或者在除臭时冷空气带出在物件上残留的溶剂的量也会增加。As shown in FIG. 2, during the drying step of drying the object with hot air or the deodorizing step of drying the object with (cold) air, the fan 3, such as a high-speed centrifugal fan, especially an adjustable-speed high-speed centrifugal fan The fluid passage can be connected so that the air circulates through the dry cleaning drum 1 so that the amount of solvent remaining on the object can be increased by hot air during drying or cold air during deodorization.
在所有干洗步骤完成之后(此时例如可以长按“停止”按钮5秒左右),可以借助主真空破坏阀20来使干洗机内吸入环境空气,由此迅速破坏负压达至与大气压力相同。这样设置是为了使得装衣门在打开时不会因负压而导致打开困难。After all the dry cleaning steps are completed (for example, you can press and hold the "Stop" button for about 5 seconds at this time), the main vacuum breaking valve 20 can be used to draw ambient air into the dry cleaning machine, thereby quickly destroying the negative pressure to the same as atmospheric pressure . This is set so that when the clothes door is opened, it will not be difficult to open due to negative pressure.
此外,如图5中所示,在干洗过程、尤其是在洗涤过程中,氧含量检测气阀23打开,其与含氧量检测仪24连接。当含氧量检测仪24及真空度传感器21达到设定值后,才容许溶剂通过加热系统循环加热,直至达到设定温度。当氧含量超出设定的阈值时,含氧量检测仪24可触发警报显示(声音的和/或视觉上的警报)。如图1-5中所示,氧含量检测气阀23可连接到真空泵19的下游,并且在二者之间包含有空气过滤器39。In addition, as shown in FIG. 5, during the dry cleaning process, particularly during the washing process, the oxygen content detection gas valve 23 is opened, which is connected to the oxygen content detector 24. After the oxygen content detector 24 and the vacuum sensor 21 reach the set value, the solvent is allowed to circulate through the heating system until it reaches the set temperature. When the oxygen content exceeds a set threshold, the oxygen content detector 24 may trigger an alarm display (audible and / or visual alarm). As shown in FIGS. 1-5, the oxygen content detecting gas valve 23 may be connected downstream of the vacuum pump 19, and an air filter 39 is included therebetween.
此外,根据本发明的干洗机还可选地包含可燃气体含量检测仪27。在 烘干过程中、可燃气体含量检测气阀26打开,并与可燃气体含量检测仪27连接。较佳地,在可燃气体含量检测仪27检测到气体中的可燃气体含量低于预设定值之后,即表示物件烘干完成。In addition, the dry cleaning machine according to the present invention may optionally include a combustible gas content detector 27. During the drying process, the combustible gas content detection gas valve 26 is opened and connected to the combustible gas content detector 27. Preferably, after the combustible gas content detector 27 detects that the combustible gas content in the gas is lower than a preset value, it indicates that the object is dried.
本发明的干洗机可以适用于借助诸如碳氢溶剂之类的高沸点和低溶解力的溶剂的干洗过程,并且本发明的干洗机一般适用于干洗衣物或物料,例如真皮、裘皮类(例如但不限于是水貂皮、狐皮、羊皮、猪皮、牛皮等)、涤毛、涤棉、纯棉、棉麻、麻、真丝类(例如但不限于是丝绸、羽纱等),羊毛、兔毛、醋酸纤维和染色衣物(因其在水洗时染料容易被分解)等不适合用水清洗的物料、尤其是可用于重油脂物料清洗及对热量较敏感的物料进行烘干。作为一个示例,借助本发明的干洗机的以下几个特点,可以例如用于清洗毛皮材料。已知的是,毛皮有不能受高温的物理特性和价值昂贵,所以毛皮的干洗限制多且要求高。The dry-cleaning machine of the present invention can be applied to a dry-cleaning process using a solvent having a high boiling point and a low solubility such as a hydrocarbon solvent, and the dry-cleaning machine of the present invention is generally suitable for dry-cleaning clothes or materials, such as leather, fur (for example Not limited to mink, fox, sheepskin, pigskin, cowhide, etc.), polyester wool, polyester cotton, cotton, cotton, linen, linen, silk (such as but not limited to silk, feather yarn, etc.), wool, rabbit hair , Acetate fiber and dyed clothing (because the dye is easily decomposed when washed) and other materials that are not suitable for washing with water, especially for heavy oil and fat materials and materials that are sensitive to heat. As an example, the following features of the dry cleaning machine of the present invention can be used for washing fur materials, for example. It is known that fur has a physical property that cannot withstand high temperatures and is expensive. Therefore, dry cleaning of fur has many restrictions and high requirements.
首先,本发明的干洗机可以毫无问题地采用溶剂加热设备来提高溶剂的温度。由于毛皮原材料含油脂高,如果用常温碳氢溶剂清洗,则低溶解力使清洗时间很长。在溶剂被升温后,溶剂的溶解力增大,能加快分解和乳化皮板内的油脂,使清洗时间缩短(同样也尤其适用于其它物料如毛皮原材料去脂清洗)。First, the dry cleaning machine of the present invention can use a solvent heating device to raise the temperature of the solvent without any problem. Due to the high oil content of fur raw materials, if it is washed with a normal temperature hydrocarbon solvent, the low dissolving power makes the washing time very long. After the solvent is heated up, the solvent's dissolving power increases, which can accelerate the decomposition and emulsification of the fat in the leather board, and shorten the washing time (also suitable for degreasing and cleaning other materials such as fur raw materials).
其次,毛皮原材料或衣物因毛皮的针毛在温度超过65摄氏度时会弯曲变形而影响外观及其价值。但借助本发明的负压烘干系统(即,烘干过程确保至少处于负压之下),可以在负压烘干情况下降低溶剂沸点,使毛皮在较低温度下能快速烘干(回收毛皮原材料/衣物中的溶剂)(同样也尤其适用于其它如羊毛物料、真皮物料)。Secondly, the fur material or clothing will affect its appearance and its value because the fur of the fur will bend and deform when the temperature exceeds 65 degrees Celsius. However, with the negative pressure drying system of the present invention (that is, the drying process is ensured to be at least under negative pressure), the boiling point of the solvent can be reduced in the case of negative pressure drying, so that the fur can be quickly dried at a lower temperature (recovery Fur raw materials / solvents in clothing) (It is also especially suitable for other materials such as wool and leather).
第三,借助本发明的干洗机,溶剂利用率特别高,这是因为从物件放入干洗筒的那刻开始直到清洗、脱液、烘干、除臭整个程序完成,所有运作都是在全密封空间内进行。由于干洗机内部始终保持在负压的状态下,所以在烘干或者除臭等操作时从物件中挥发出来的溶剂只能在系统内被回收而不会漏出干洗机外。Thirdly, with the dry-cleaning machine of the present invention, the solvent utilization rate is particularly high. This is because the whole process from the moment the object is placed in the dry-cleaning drum to the completion of cleaning, dehydration, drying, and deodorization is performed in full Perform in a sealed space. Because the inside of the dry cleaning machine is always maintained under a negative pressure, the solvent volatilized from the objects during drying or deodorizing operations can only be recovered in the system without leaking out of the dry cleaning machine.
至少基于上述多个技术优势,与现有技术的干洗机相比,根据本发明的干洗系统可以降低能源、缩短干洗时间、尤其是洗涤和烘干的时间,由 此节约成本,并且有利于环境保护。Based on at least the above-mentioned multiple technical advantages, compared with the prior art dry-cleaning machines, the dry-cleaning system according to the present invention can reduce energy, shorten dry-cleaning time, especially time for washing and drying, thereby saving costs and being beneficial to the environment protection.
前面的描述已经给出了许多特征和优点,包括各种替代的实施方式,以及装置和方法的结构和功能的细节。本文的意图是示例性的,并不是穷尽性的或限制性的。The foregoing description has given many features and advantages, including various alternative embodiments, and details of the structure and function of the apparatus and method. The intentions herein are exemplary and not exhaustive or limiting.
对于本领域的技术人员来说显然可对由所附权利要求所表达的术语的宽泛上位含义所指示的全部范围内做出各种改型,尤其是在结构、材料、元素、部件、形状、尺寸和部件的布置方面,包括这些方面在此处所描述的原理范围内的结合。在这些各种改型未偏离所附权利要求的精神和范围的程度内,意味着它们也包含于此。It will be apparent to those skilled in the art that various modifications can be made to the full range indicated by the broad upper meaning of the terms expressed in the appended claims, particularly in terms of structure, materials, elements, parts, shapes, The dimensions and arrangement of components, including combinations of these aspects within the scope of the principles described herein. To the extent that these various modifications do not depart from the spirit and scope of the appended claims, they are meant to be included therein.
附图标记列表:List of reference signs:
1 干洗筒1 dry cleaner
1a 内胆1a liner
2 溶剂泵2 Solvent pump
2a 后缸板2a rear cylinder plate
3 风机3 fans
3a 内胆主轴3a inner spindle
4 冷凝器4 condenser
4a/7a 密封圈4a / 7a sealing ring
5 加热器5 heater
6 预热器6 preheater
5a/6a 轴承5a / 6a bearing
7 储液箱入口阀7 reservoir inlet valve
8 储液箱出口阀8 tank outlet valve
9 溶剂注入阀9 Solvent injection valve
10 溶剂回收箱10 solvent recovery tank
11 烘干检测传感器11 drying detection sensor
12 溶剂回收箱排出阀12 Solvent recovery tank discharge valve
13 油水分离器13 oil-water separator
14 溶剂排出阀14 Solvent discharge valve
15 干洗筒电机15 Dry cleaning drum motor
16 流体入口16 fluid inlet
17 抽真空阀17 vacuum pump
18 空气过滤器18 air filter
19 真空泵19 vacuum pump
20 主真空破坏阀20 main vacuum breaking valve
21 真空度传感器21 vacuum sensor
22 蒸馏箱入口阀22 Distillation tank inlet valve
23 氧含量检测气阀23 oxygen content detection air valve
24 氧含量检测仪24 oxygen content detector
26 可燃气体含量检测气阀26 Combustible gas content detection gas valve
27 可燃气体含量检测仪27 Combustible gas content detector
28 溶剂加热器流体阀28 Solvent heater fluid valve
29 溶剂温度传感器29 solvent temperature sensor
30 溶剂加热器入口阀30 Solvent heater inlet valve
31 旁路阀31 bypass valve
32 溶剂加热器热流体流量阀32 Solvent heater hot fluid flow valve
34 真空破坏阀34 vacuum breaking valve
35 溶剂回收箱入口截止阀35 Solvent recovery tank inlet shut-off valve
36 风机调速器36 fan governor
37 溶剂加热器37 Solvent heater
38 空气过滤器38 air filter
39 蒸馏箱39 distillation box
40 控制装置。40 control devices.

Claims (20)

  1. 一种干洗系统,包括:A dry cleaning system including:
    干洗机,所述干洗机包括干洗筒(1),用于干洗的溶剂能注入所述干洗筒内,以洗涤容纳于所述干洗筒内的物件,A dry cleaning machine comprising a dry cleaning drum (1), a solvent for dry cleaning can be injected into the dry cleaning drum to wash objects contained in the dry cleaning drum,
    其特征在于,所述干洗系统还包括:It is characterized in that the dry cleaning system further comprises:
    抽真空设备(17,18,19),所述抽真空设备能与所述干洗筒(1)流体连通地连接;An evacuation device (17, 18, 19), which can be connected in fluid communication with the dry cleaning cylinder (1);
    真空度传感器(21),用于感测所述干洗机内的真空度;A vacuum degree sensor (21), configured to sense a vacuum degree in the dry cleaning machine;
    控制装置(40),所述控制装置构造成能与所述真空度传感器(21)通信连接;A control device (40) configured to be communicatively connected with the vacuum sensor (21);
    其中,所述抽真空设备(17,18,19)能被致动以在所述干洗机内建立和维持负压,所述控制装置(40)构造成在所述真空度传感器(21)检测到所述真空度处于其预设定值以下时致动所述干洗机,以启动对所述物件的至少一种操作。Wherein, the evacuation device (17, 18, 19) can be activated to establish and maintain a negative pressure in the dry cleaning machine, and the control device (40) is configured to detect by the vacuum sensor (21) When the vacuum level is below its preset value, the dry cleaning machine is activated to initiate at least one operation on the object.
  2. 一种干洗系统,包括:A dry cleaning system including:
    干洗机,所述干洗机包括干洗筒(1),用于干洗的溶剂能注入所述干洗筒内,以洗涤容纳于所述干洗筒内的物件,A dry cleaning machine comprising a dry cleaning drum (1), a solvent for dry cleaning can be injected into the dry cleaning drum to wash objects contained in the dry cleaning drum,
    其特征在于,所述干洗系统还包括:It is characterized in that the dry cleaning system further comprises:
    抽真空设备(17,18,19),所述抽真空设备能与所述干洗筒(1)流体连通地连接;An evacuation device (17, 18, 19), which can be connected in fluid communication with the dry cleaning cylinder (1);
    氧含量检测仪(24),用于检测所述干洗机内的氧含量;An oxygen content detector (24) for detecting the oxygen content in the dry cleaning machine;
    控制装置(40),所述控制装置构造成能与所述氧含量检测仪(24)通信连接;A control device (40) configured to be communicatively connected with the oxygen content detector (24);
    其中,所述抽真空设备(17,18,19)能被致动以在所述干洗机内建立和维持负压,所述控制装置(40)构造成在所述氧含量检测仪(24)检测到所述氧含量处于其预设定值以下时致动所述干洗机,以启动对所述物件的至少一种操作。Wherein, the evacuation device (17, 18, 19) can be actuated to establish and maintain a negative pressure in the dry cleaning machine, and the control device (40) is configured in the oxygen content detector (24) When the oxygen content is detected to be below its preset value, the dry cleaning machine is activated to initiate at least one operation on the object.
  3. 如权利要求1或2所述的干洗系统,其特征在于,所述控制装置(40)构造成在致动所述干洗机时能启动用溶剂对所述物件洗涤和/或利用气流对所述物件风干。The dry cleaning system according to claim 1 or 2, characterized in that the control device (40) is configured to enable the washing of the objects with a solvent and / or the use of an air flow when the dry cleaning machine is activated. Objects are air-dried.
  4. 如权利要求3所述的干洗系统,其特征在于,所述干洗机还包括流体通道,所述干洗筒(1)经由其流体出口和流体入口分别与所述流体通道流体连通地连接,以使得所述干洗筒(1)与所述流体通道能构成一个回路,所述回路构造成能使气体循环流过所述干洗筒(1)。The dry-cleaning system according to claim 3, wherein the dry-cleaning machine further comprises a fluid channel, and the dry-cleaning cylinder (1) is in fluid communication with the fluid channel via its fluid outlet and fluid inlet, respectively, so that The dry cleaning cylinder (1) and the fluid channel can form a circuit, and the circuit is configured to circulate gas through the dry cleaning cylinder (1).
  5. 如权利要求4所述的干洗系统,其特征在于,所述抽真空设备(17,18,19)设置成选择性地接入可密闭的所述回路中的所述流体通道,以能从所述流体通道以及由此从所述干洗筒(1)抽真空。The dry cleaning system according to claim 4, characterized in that said vacuuming device (17, 18, 19) is arranged to selectively access said fluid channel in said closable circuit so as to be able to be accessed from The fluid channel and thus the vacuum is evacuated from the dry cleaning drum (1).
  6. 如权利要求1或2所述的干洗系统,其特征在于,所述干洗机还包括溶剂加热设备,所述溶剂加热设备构造成在所述干洗筒(1)内的真空度处于所述预设定值以下时能对注入所述干洗筒(1)内的溶剂进行加热。The dry cleaning system according to claim 1 or 2, wherein the dry cleaning machine further comprises a solvent heating device, and the solvent heating device is configured so that a degree of vacuum in the dry cleaning cylinder (1) is at the preset value. When the value is less than a predetermined value, the solvent injected into the dry cleaning drum (1) can be heated.
  7. 如权利要求6所述的干洗系统,其特征在于,所述溶剂加热设备构造成能对流经它的溶剂的温度进行监测,以使得所述溶剂加热设备在所述溶剂达到设定温度后停止对所述溶剂进行加热。The dry cleaning system according to claim 6, wherein the solvent heating device is configured to monitor the temperature of the solvent flowing through it, so that the solvent heating device stops the solvent heating after the solvent reaches a set temperature. The solvent is heated.
  8. 如权利要求4所述的干洗系统,其特征在于,所述干洗机包括溶剂气体回收设备,所述溶剂气体回收设备包括布置在所述流体通道内的冷凝器(4),以使得从流动经过所述冷凝器(4)的空气中能够分离出溶剂。The dry-cleaning system according to claim 4, wherein the dry-cleaning machine includes a solvent gas recovery device, and the solvent gas recovery device includes a condenser (4) arranged in the fluid channel so that The solvent can be separated from the air of the condenser (4).
  9. 如权利要求8所述的干洗系统,其特征在于,所述抽真空设备(17,18,19)布置成在所述流体通道中的所述冷凝器(4)的下游位置处接入所述流体通道。The dry cleaning system according to claim 8, characterized in that said vacuuming device (17, 18, 19) is arranged to access said downstream of said condenser (4) in said fluid channel Fluid channel.
  10. 如权利要求1或2所述的干洗系统,其特征在于,还包括可燃气体含量检测仪(27),用于检测所述干洗筒(1)内的可燃气体含量,所述可燃气体含量检测仪与所述控制装置(40)通信连接,在物件烘干过程中,所述控制装置(40)构造成直到所述可燃气体含量处于其预设定值以下才停止所述物件烘干过程。The dry cleaning system according to claim 1 or 2, further comprising a combustible gas content detector (27) for detecting a combustible gas content in the dry cleaning cylinder (1), the combustible gas content detector In communication with the control device (40), during the drying process of the object, the control device (40) is configured to stop the drying process of the object until the flammable gas content is below its preset value.
  11. 如权利要求4所述的干洗系统,其特征在于,所述干洗机还包括能接入所述流体通道的可调速风机(3),使得干洗筒(1)内的气体循环流经所述流体通道。The dry-cleaning system according to claim 4, characterized in that the dry-cleaning machine further comprises an adjustable-speed fan (3) capable of accessing the fluid channel, so that the gas in the dry-cleaning cylinder (1) circulates through the dry-circulation gas. Fluid channel.
  12. 如权利要求4所述的干洗系统,其特征在于,所述干洗机还包括真空破坏阀(20),所述真空破坏阀能选择性接入所述流体通道,以能够从所述干洗机外部吸入空气从而破坏所述干洗机内的负压。The dry cleaning system according to claim 4, characterized in that the dry cleaning machine further comprises a vacuum breaking valve (20), the vacuum breaking valve can be selectively connected to the fluid channel so as to be able to be accessed from the outside of the dry cleaning machine Air is sucked in to destroy the negative pressure in the dry cleaning machine.
  13. 如权利要求1所述的干洗系统,其特征在于,还包括氧含量检测仪,用于检测所述干洗机内的氧含量,所述控制装置(40)构造成能与所述氧含量检测仪(24)通信连接,其中,所述控制装置(40)构造成在在所述真空度传感器(21)检测到所述真空度以及所述氧含量检测仪(24)检测到所述氧含量分别处于其预设定值以下时致动所述干洗机,以启动对所述物件的至少一种操作。The dry cleaning system according to claim 1, further comprising an oxygen content detector for detecting the oxygen content in the dry cleaning machine, and the control device (40) is configured to communicate with the oxygen content detector. (24) A communication connection, wherein the control device (40) is configured to detect the degree of vacuum at the vacuum sensor (21) and the oxygen content detected by the oxygen content detector (24), respectively When it is below its preset value, the dry cleaning machine is activated to initiate at least one operation on the object.
  14. 如权利要求2所述的干洗系统,其特征在于,还包括真空度传感器(21),用于检测所述干洗机内的真空度,所述控制装置(40)构造成能与所述真空度传感器(21)通信连接,其中,所述控制装置(40)构造成在在所述真空度传感器(21)检测到所述真空度以及所述氧含量检测仪(24)检测到所述氧含量分别处于其预设定值以下时致动所述干洗机,以启动对所述物件的至少一种操作。The dry cleaning system according to claim 2, further comprising a vacuum sensor (21) for detecting a vacuum degree in the dry cleaning machine, and the control device (40) is configured to communicate with the vacuum degree. A sensor (21) is communicatively connected, wherein the control device (40) is configured to detect the degree of vacuum at the vacuum sensor (21) and the oxygen content detected by the oxygen content detector (24) The dry cleaning machines are activated when they are respectively below their preset values to initiate at least one operation on the object.
  15. 一种干洗机,包括:A dry cleaning machine including:
    干洗筒(1),用于干洗的溶剂能注入所述干洗筒内,以洗涤容纳于所述干洗筒内的物件,Dry cleaning drum (1), a solvent for dry cleaning can be injected into the dry cleaning drum to wash the objects contained in the dry cleaning drum,
    其特征在于,所述干洗机还包括:It is characterized in that the dry cleaning machine further comprises:
    抽真空设备(17,18,19),所述抽真空设备能与所述干洗筒(1)流体连通地连接,其中,所述抽真空设备(17,18,19)能被致动以在所述干洗机内建立和维持负压,当所述干洗机内的真空度和/或氧含量处于其预设定值以下时致动所述干洗机,以启动对所述物件的至少一种操作。An evacuation device (17, 18, 19), which can be connected in fluid communication with the dry cleaning cylinder (1), wherein the evacuation device (17, 18, 19) can be actuated to A negative pressure is established and maintained in the dry cleaning machine, and when the vacuum and / or oxygen content in the dry cleaning machine is below its preset value, the dry cleaning machine is activated to activate at least one of the items operating.
  16. 一种用干洗系统进行干洗的方法,包括:A method for dry cleaning with a dry cleaning system, comprising:
    将用于干洗的溶剂注入所述干洗系统内的干洗机的干洗筒(1)内,以洗涤容纳于所述干洗筒内的物件,Injecting a solvent for dry cleaning into a dry cleaning drum (1) of a dry cleaning machine in the dry cleaning system to wash objects contained in the dry cleaning drum,
    其特征在于,所述方法还包括:It is characterized in that the method further comprises:
    通过抽真空在所述干洗机内建立并维持负压,其中,在所述干洗机内的真空度和/或氧含量处于其预设定值以下时,致动所述干洗机以启动对所述物件的至少一种操作。A negative pressure is established and maintained in the dry cleaning machine by evacuating, wherein when the vacuum and / or oxygen content in the dry cleaning machine is below its preset value, the dry cleaning machine is activated to start At least one operation of the object.
  17. 如权利要求16所述的方法,其特征在于,所述干洗筒(1)内的真空度和/或氧含量的所述预设定值由所述溶剂的类型确定。The method according to claim 16, characterized in that the preset values of the degree of vacuum and / or the oxygen content in the dry-cleaning cylinder (1) are determined by the type of the solvent.
  18. 如权利要求17所述的方法,其特征在于,在所述干洗机内的真空度处于其预设定值以下时,选择性地对注入所述干洗筒(1)内的溶剂进行加热,以提高所述溶剂的溶解力。The method according to claim 17, characterized in that, when the degree of vacuum in the dry cleaning machine is below a preset value, the solvent injected into the dry cleaning drum (1) is selectively heated to Increase the solvent power of the solvent.
  19. 如权利要求17所述的方法,其特征在于,还包括检测所述干洗筒(1)内的可燃气体含量,其中,在物件烘干过程中,直到所述可燃气体含量处于其预设定值以下才停止所述物件烘干过程。The method according to claim 17, further comprising detecting a flammable gas content in the dry cleaning drum (1), wherein, during the drying process of the object, the flammable gas content is at a preset value thereof. The object drying process is stopped below.
  20. 如权利要求17所述的方法,其特征在于,所述预设定值为第一预 设定值,在干洗过程中,当所述干洗机内的所述真空度和/或所述氧含量高于各自的第二预设定值时,停止对所述物件的所述至少一种操作,并且对所述干洗机抽真空,直至所述真空度和/或所述氧含量回到所述第一预设定值以下才继续所述至少一种操作,其中,所述第二预设定值高于所述第一预设定值。The method according to claim 17, wherein the preset value is a first preset value, and during the dry cleaning process, when the vacuum degree and / or the oxygen content in the dry cleaning machine is When above the respective second preset value, the at least one operation on the object is stopped, and the dry cleaning machine is evacuated until the degree of vacuum and / or the oxygen content returns to the The at least one operation is continued below the first preset value, wherein the second preset value is higher than the first preset value.
PCT/CN2019/103182 2018-08-31 2019-08-29 Dry cleaning machine, dry cleaning system, and dry cleaning method WO2020043146A1 (en)

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