WO2020042935A1 - Movable jaw support mechanism and jaw crusher - Google Patents

Movable jaw support mechanism and jaw crusher Download PDF

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Publication number
WO2020042935A1
WO2020042935A1 PCT/CN2019/101056 CN2019101056W WO2020042935A1 WO 2020042935 A1 WO2020042935 A1 WO 2020042935A1 CN 2019101056 W CN2019101056 W CN 2019101056W WO 2020042935 A1 WO2020042935 A1 WO 2020042935A1
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WO
WIPO (PCT)
Prior art keywords
movable jaw
eccentric
eccentric shaft
section
support mechanism
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PCT/CN2019/101056
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French (fr)
Chinese (zh)
Inventor
朱兴良
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浙江晟达机械有限公司
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Publication of WO2020042935A1 publication Critical patent/WO2020042935A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00Crushing or disintegrating by reciprocating members
    • B02C1/02Jaw crushers or pulverisers
    • B02C1/04Jaw crushers or pulverisers with single-acting jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00Crushing or disintegrating by reciprocating members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group

Definitions

  • the invention belongs to the technical field of mining machinery, and relates to a jaw crusher, in particular to a movable jaw support mechanism.
  • Jaw crusher is widely used in mining, smelting, construction and many other industries due to its simple structure, reliable work, convenient use and maintenance.
  • the jaw crusher is mainly composed of a frame, a fixed jaw, a movable jaw, and an eccentric shaft.
  • the frame is a four-wall rigid frame with upper and lower openings. It is used to support the eccentric shaft and to bear the reaction force of the crushed materials. It requires sufficient strength and Stiffness; the eccentric shaft is the main axis of the crusher, which drives the movement of the jaw and is subjected to huge bending moments. It is made of high-carbon steel.
  • the crushing cavity is formed between the fixed jaw and the moving jaw. The moving jaw is approached or moved away by the eccentric shaft.
  • the fixed jaw crushes the mineral.
  • the existing movable jaw support mechanism is provided with two pairs of bearings.
  • One pair of bearings is installed between the frame and the eccentric shaft, which is usually called a frame bearing.
  • the frame bearing supports the eccentric shaft to perform rotary motion.
  • the work of breaking the moving jaw is driven by the high-speed operation of the eccentric shaft.
  • the eccentric shaft is supported by two frame bearings provided at both ends. Due to the large span of the support point, the deformation of the eccentric shaft is large, and the contact area between the eccentric shaft and the frame is relatively small.
  • the eccentric shaft has high requirements on the rigidity and strength of the eccentric shaft.
  • the eccentric shaft is subjected to a large bending moment force, and it must bear the weight of the entire movable jaw. Its radial load is greater than the shaft. It is easy to deform or break under load. The stronger the jaw crusher's processing capacity, the higher the rigidity and strength requirements of its corresponding eccentric shaft.
  • the method of thickening the eccentric shaft is generally used to increase the rigidity of the eccentric shaft, but this solution will greatly increase the consumables, weight and volume of the eccentric shaft, and the installation space will also increase.
  • the volume and bearing capacity of the rack need to be increased accordingly, so the manufacturing cost, weight and volume of the whole machine will increase greatly.
  • the model of the jaw crusher is usually defined by the size of its feed port, reflecting its size. Processing capacity. When the size of the inlet of the jaw crusher is 600 * 900, the weight of the whole machine is 16T. When the size of the inlet of the jaw crusher is only increased to 750 * 1060, the weight of the whole machine is greatly increased to 28T. Therefore, increasing the rigidity and strength of the eccentric shaft by thickening the eccentric shaft will greatly increase the weight and volume of the whole machine, and greatly increase the manufacturing, assembly, and transportation costs.
  • the present invention provides a movable jaw support mechanism and a jaw crusher.
  • the support point of the eccentric shaft on the frame and the support point of the movable jaw on the eccentric shaft are reduced, thereby reducing
  • the span of the support points is reduced, the deformation of the eccentric shaft is reduced, and the bearing area of the eccentric shaft is increased.
  • the bending moment force received by the eccentric shaft is effectively dispersed, and the anti-bending ability of the eccentric shaft is improved.
  • a movable jaw support mechanism includes a frame, an eccentric shaft erected on the frame, and a movable jaw pivotally connected to the eccentric shaft.
  • the eccentric shaft includes a connection section and eccentric sections symmetrically connected at both ends of the connection section in sequence.
  • the axis lines of the support section, the lock section, and the transmission section are located on the rotation center line of the eccentric shaft.
  • the axis line of the eccentric section is located on the entire shaft of the eccentric shaft.
  • two support portions are symmetrically arranged on the frame, and the support sections on each side are erected on the support portion through two frame bearings; two eccentric sections on each side are provided for installation.
  • the movable jaw bearing of the movable jaw includes the movable jaw body and a mounting body on the upper part of the movable jaw body.
  • the mounting body is a hollow structure and is pivotally connected to an eccentric shaft through the movable jaw bearing.
  • the support section of the eccentric shaft is arranged coaxially and cooperates with the support section; the movable jaw bearings are all arranged coaxially with the eccentric section of the eccentric shaft and matched with the eccentric section.
  • the deformation of the eccentric shaft improves the bending resistance of the eccentric shaft.
  • the contact area between the movable jaw and the eccentric shaft can be increased, the force point can be increased, and the bending moment force on the eccentric shaft can be effectively dispersed ;
  • the bearings can provide effective support for the eccentric shaft and avoid concentrated forces on the eccentric shaft. Even if the eccentric shaft is not thickened, the eccentric shaft can meet the required stiffness and strength. To resist bending.
  • each side support portion is provided with a bearing box for supporting two rack bearings.
  • the bearing box includes a bearing box cover plate and a bearing box base.
  • the bearing box cover plate is detachably connected to the bearing box base. They cooperate to form a shaft hole, and both ends of the eccentric shaft pass through the shaft hole and the frame bearing.
  • the bearing box can provide support for the bearing of the frame, and can fully lubricate it, so that the entire support mechanism is more stable and the operation is more stable; the bearing box adopts a separate and detachable structure, which is conducive to the maintenance and replacement of the bearing.
  • the bearing box base protrudes from the frame and is integrally formed with the frame, and a reinforcing rib is arranged diagonally between the bearing box base and the frame body.
  • the bearing box base and the frame are integrally formed to enable the bearing
  • the connection between the seat and the frame is more firm and reliable, improving the stability of the entire supporting mechanism;
  • the bearing box base is protruding from the frame setting, which can reduce the thickness of the frame, thereby reducing the weight and manufacturing cost of the frame;
  • the bearing box base The reinforcement ribs are arranged obliquely to the frame, which can improve the support force of the frame to the bearing box and improve the stability of the entire supporting mechanism.
  • a bearing spacer is provided between the two frame bearings on the same side, and the two frame bearings are axially positioned and provided with an axial gap to prevent axial displacement of the frame bearings and affect each other.
  • a cooling jacket is provided outside the bearing housing, and forms a cooling cavity with an outer wall of the bearing housing.
  • the rapid operation of the eccentric shaft will heat up the bearing.
  • a cooling liquid in the cooling cavity the temperature of the bearing can be effectively reduced, the normal operation of the equipment can be guaranteed, and the service life of the bearing can be extended.
  • the connecting section is provided with a cutting plane which is on the same side as the eccentric side of the eccentric section, and the center line of the cutting plane is located at the eccentric center line of the eccentric section and the rotation center line of the support end.
  • the eccentric moment of the connecting section is equal to the eccentric moment of the eccentric section on the plane where the user is located.
  • the eccentric shaft generates eccentric moment of inertia and is balanced by an externally-set flywheel eccentric balance weight, but the balance weight on the flywheel cannot achieve accurate balance of the eccentric inertia moment, and still generates a large eccentric vibration.
  • an arc-shaped body is cut on the connecting section to form a cutting plane, so that the center of mass of the connecting section is shifted to the opposite side of the eccentric side of the eccentric section.
  • the determination of the eccentric center distance should meet the eccentric inertia moment balance requirement.
  • the eccentric moment of inertia generated by the connecting section is equal to the eccentric moment of inertia generated by the eccentric section, but in the opposite direction, the self-balance of the eccentric shaft's rotation and the eccentric moment of inertia is achieved, and the precise balance of the eccentric moment of inertia can be achieved, thereby making the eccentricity
  • the bending moment force on the shaft is reduced, and the eccentric vibration is reduced, so that the entire movable jaw support mechanism is more stable and reliable, the operation is more stable, and the service life of each part is extended.
  • a weight piece is provided on the cutting plane, and the weight piece is locked by an adjustment screw hole and an adjustment bolt, and the adjustment screw hole is located on a plane where a center line of the cutting plane is located.
  • the present invention provides a weight plate for fine adjustment, and the weight plate plays a role of balancing adjustment torque, and the center of mass point of the entire connecting section is adjusted to an optimal position by adding or reducing the weight plate.
  • a fine adjustment hole is provided on the plane center line of the cutting plane.
  • the fine adjustment hole is provided with fine adjustment bolts, and the number of the fine adjustment holes is an odd number.
  • the provided fine adjustment bolt uses the middle fine adjustment hole as a reference on both sides. Symmetrically arranged. The setting of the fine adjustment hole and the fine adjustment bolt can also finely adjust the center of mass of the connecting section to achieve the precise balance of the eccentric moment of inertia, and it is easy to achieve an equal distribution on both sides of the odd number.
  • the invention also provides a jaw crusher, which includes the above-mentioned movable jaw support mechanism, so that the eccentric shaft can have sufficient rigidity and strength to drive a larger-sized movable jaw without thickening the eccentric shaft, so as to realize a larger processing capacity. And can reduce the weight of the entire jaw crusher, facilitate the transportation and assembly of equipment, and reduce costs and energy consumption.
  • the movable jaw support mechanism is provided with two sets, namely a first movable jaw support mechanism and a second movable jaw support mechanism, and the second movable jaw support mechanism is disposed behind the first movable jaw support mechanism.
  • the rooms are connected by brackets.
  • the second movable jaw support mechanism can increase the force and work of the first movable jaw support mechanism through the toggle plate, so that the crushing capacity of the jaw crusher is stronger and the crushing ratio is improved.
  • the present invention has the following beneficial effects:
  • the movable jaw support mechanism provided by the present invention, the rack bearings are increased from the existing two to four, and the movable jaw bearings are increased from the existing two to four; the eccentric shaft is mounted on the machine through the four rack bearings.
  • the support point of the eccentric shaft is increased, so that the eccentric shaft receives a greater supporting force, and the span of the support point is reduced, and the deformation of the eccentric shaft is reduced; the movable jaw is pivotally connected by four movable jaw bearings.
  • the stress point of the eccentric shaft is increased, the radial load of the eccentric shaft is effectively distributed, and the bending moment force on the eccentric shaft is reduced; the entire eccentric shaft is changed from the current four-point support to the eight-point support. Under the premise of the same load, the bending moment of the eccentric shaft is reduced, so the shaft diameter of the eccentric shaft can be reduced, the assembly space can be correspondingly reduced, the manufacturing cost is reduced, and the equipment weight is reduced to facilitate transportation and assembly.
  • the balance block provided on the flywheel can be omitted, and the structure of the device can be simplified; the balance of the eccentric inertia moment can be achieved through the precise design and precise manufacturing of the eccentric shaft itself, and the detection Convenient, you only need to test the eccentric shaft itself, and you don't need to test the crusher.
  • the eccentric shaft is also equipped with a fine-tuning mechanism, which can achieve precise balance of the eccentric inertia moment through fine-tuning, so as to reduce the eccentric shaft.
  • the present invention eliminates the connection without removing the eccentric shaft shaft diameter Part of the segment realizes the offset of the center of mass of the connecting gear, further reducing the weight of the eccentric shaft.
  • the movable jaw support mechanism disclosed in the present invention has stronger anti-bending ability of the eccentric shaft.
  • the use of the movable jaw support mechanism can enable the jaw crusher to use a eccentric shaft with a smaller shaft diameter to achieve a larger crushing capacity. And throughput. Reduced equipment manufacturing costs and energy consumption, and significantly reduced equipment weight, convenient transportation and assembly.
  • Figure 1 is a schematic structural diagram of a movable jaw support mechanism
  • Embodiment 1 of the present invention is a schematic structural diagram of an eccentric shaft in Embodiment 1 of the present invention.
  • Embodiment 3 is a schematic structural diagram of an eccentric shaft in Embodiment 2 of the present invention.
  • FIG. 4 is a schematic diagram of an eccentric shaft mechanism in Embodiment 3 of the present invention.
  • Figure 5 is a schematic structural diagram of a jaw crusher
  • Figure 6 is a top view of a movable jaw support mechanism in a jaw crusher
  • a movable jaw support mechanism includes a frame 1, an eccentric shaft 2 mounted on the frame 1, and a movable jaw 3 and an eccentric shaft 2 pivotally connected to the eccentric shaft 2.
  • Including the connecting section 21 and the eccentric section 22, the supporting section 23, the locking section 24, and the driving section 25 which are sequentially symmetrically connected to both ends of the connecting section 21, the axis lines of the supporting section 23, the locking section 24, and the driving section 25 are located on the eccentric shaft. 2
  • the axis of rotation of the entire shaft, the axis of the eccentric section 22 is located on the center of the eccentric shaft 2; the frame 1 is provided with two support sections symmetrically, and the support section 23 on each side passes through two machines.
  • a frame bearing 61 is erected on the supporting portion; each side supporting portion is provided with a bearing box 5 for supporting two frame bearings 61.
  • the bearing box 5 includes a bearing box cover 51 and a bearing box base 52, and a bearing box cover 51. It is detachably connected to the bearing box base 52, which cooperates to form a shaft hole. Both ends of the eccentric shaft 2 pass through the shaft hole and the frame bearing 61.
  • the bearing box base 52 is protruded from the frame 1, and is connected with the machine.
  • the frame 1 is integrally formed, and a reinforcing rib 4 is also arranged diagonally between the frame 1 and the body of the frame 1; between two frame bearings 61 on the same side are arranged A bearing spacer 62 is provided; a cooling jacket 8 is provided outside the bearing box 5 and forms a cooling cavity 81 with the outer wall of the bearing box 5, and a cooling liquid is provided in the cooling cavity 81; and an end cover 53 is also provided on the outside of the bearing box 5.
  • the end cover 53 is installed at the locking section 24 on each side of the eccentric shaft 2.
  • the end cover 53 cooperates with the sealing body to seal and protect the bearing box 5 from dust and to axially limit the frame bearing 61 to prevent it from rotating at high speed. Axial displacement occurred during the process.
  • Each eccentric section 22 is provided with two movable jaw bearings 71 for mounting the movable jaw 3.
  • the movable jaw 3 includes a movable jaw body 31 and a mounting body 32 on the upper part of the movable jaw body 31.
  • the mounting body 32 is a hollow structure.
  • the jaw bearing 71 is pivotally connected to the eccentric shaft 2; the four movable jaw bearings 71 are arranged coaxially with the eccentric section 22 of the eccentric shaft 2, the inner ring of which is matched with the eccentric section 22 of the eccentric shaft 2, and its outer ring is connected with the movable jaw 3
  • the mounting holes of the mounting body 32 are matched, and the outer movable jaw bearing 71 is further provided with a movable jaw bearing cover 72 for axially positioning and sealing the movable jaw bearing 71.
  • the connecting section 21 of the eccentric shaft 2 is located in the mounting hole of the mounting body 32 of the movable jaw 3; two transmission sections 25, one of which is equipped with a grooved wheel 91 and the other is equipped with a flywheel 92.
  • the second embodiment is different from the first embodiment in that the eccentric shaft 2 of the movable jaw support mechanism has a self-balancing function, and a connecting plane 21 of the eccentric shaft 2 is provided with a cutting plane.
  • the cutting plane and the The eccentric side of the eccentric section 22 is on the same side.
  • the center line of the cutting plane is located on the plane where the eccentric center line of the eccentric section 22 and the rotation center line of the support section 23 are located.
  • the eccentric moment of the connecting section 21 and the eccentricity of the eccentric section 22 The moments are equal;
  • a weight plate 211 is also provided on the cutting plane.
  • the weight plate 211 is locked by adjusting the screw hole and the adjusting bolt 212.
  • the adjusting screw hole is located on the plane where the center line of the cutting plane is located. 211 superimposed or reduced to adjust the center of mass of the entire connecting section 21 to an optimal position, so as to achieve an accurate balance of the eccentric moment of inertia.
  • the third embodiment is different from the first embodiment in that three fine adjustment holes 213 are provided on the center line of the cutting plane of the connection section 21.
  • the fine adjustment holes 213 are provided with fine adjustment bolts 214 and the provided fine adjustment bolts. 214 is symmetrically arranged on both sides with the fine adjustment hole 213 in the middle as the reference.
  • the setting of the fine adjustment hole 213 and the fine adjustment bolt 214 can finely adjust the center of mass of the connecting section 21 to achieve the precise balance of the eccentric moment of inertia. .
  • a jaw crusher includes a first movable jaw support mechanism 11 and a second movable jaw support mechanism 12.
  • the two movable jaw support mechanisms share one frame 1, one front and one It is arranged in the rear, and the number and mounting position of the frame bearing 61 and the movable jaw bearing 71 are the same as those in the first embodiment, and further include a fixed jaw 10 and a toggle plate.
  • the first movable jaw support mechanism 11 includes a first movable jaw 33 and a first eccentric shaft 26.
  • the second movable jaw support mechanism 12 includes a second movable jaw 34 and a second eccentric shaft 27.
  • the first movable jaw 33 and the second movable jaw A first toggle plate 13 is provided between 34.
  • the front end ball of the first toggle plate 13 is hinged on the first movable jaw 33, and the corresponding other end ball is hinged on the second movable jaw 34.
  • the second movable jaw 34 and A second toggle plate 14 is also provided between the frames 1, the front end ball of the second toggle plate 14 is hinged on the second movable jaw 34, and the corresponding other end ball is hinged on the frame 1, and the fixed jaw 10 is fixedly arranged.
  • the first movable jaw 33 is driven by the first eccentric shaft 26 to crush the mineral near or away from the fixed jaw 10.
  • a connecting rod 15 is also connected to the lower end of the rear side of the first movable jaw 33.
  • the connecting rod 15 is connected to the frame 1 through a buffer spring 16. The above buffer device can reduce the inertia of the first movable jaw 33 when it is broken, and better mine Material crushing to improve the crushing effect of jaw crusher.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Grinding (AREA)

Abstract

A movable jaw support mechanism and a jaw crusher. The movable jaw support mechanism comprises a stand (1), an eccentric shaft (2) stretching over the stand (1), and a movable jaw (3) pivotally connected to the eccentric shaft (2). The eccentric shaft (2) comprises a connection section (21) and eccentric sections (22), support sections (23), locking sections (24) and transmission sections (25) that are sequentially and symmetrically connected to either end of the connection section (21). Two support parts are symmetrically provided on the stand (1). The support section (23) on each side stretches over the support parts by means of two stand bearings (61). The eccentric section (22) on each side is provided with two movable jaw bearing (71) for mounting the movable jaw (3). Therefore, the bending torsion received by the eccentric shaft (2) can be effectively dispersed, thereby improving the bending prevention capability of the eccentric shaft (2).

Description

一种动颚支撑机构及颚式破碎机Moving jaw support mechanism and jaw crusher 技术领域Technical field
本发明属于矿山机械技术领域,涉及颚式破碎机,特别涉及一种动颚支撑机构。The invention belongs to the technical field of mining machinery, and relates to a jaw crusher, in particular to a movable jaw support mechanism.
背景技术Background technique
颚式破碎机由于结构简单、工作可靠、使用及维护方便,广泛应用于矿山、冶炼、建筑等众多行业。颚式破碎机的主要由机架、定颚、动颚、偏心轴构成,机架是上下开口的四壁刚性框架,用作支撑偏心轴并承受破碎物料的反作用力,要求有足够的强度和刚度;偏心轴是破碎机的主轴,带动动颚运动,受到巨大的弯矩力,采用高碳钢制造;定颚和动颚之间形成破碎腔,动颚在偏心轴的带动下靠近或远离定颚对矿料进行破碎。现有的动颚支撑机构装有两对轴承,一对轴承装在机架与偏心轴之间,通常称为机架轴承,机架轴承支撑偏心轴做回转运动;另一对轴承装在动颚与偏心轴之间,通常称为动颚轴承,支撑动颚在偏心轴回转时做摆动运动,从而实现动颚在偏心轴的带动下靠近或远离定颚对矿料进行破碎。Jaw crusher is widely used in mining, smelting, construction and many other industries due to its simple structure, reliable work, convenient use and maintenance. The jaw crusher is mainly composed of a frame, a fixed jaw, a movable jaw, and an eccentric shaft. The frame is a four-wall rigid frame with upper and lower openings. It is used to support the eccentric shaft and to bear the reaction force of the crushed materials. It requires sufficient strength and Stiffness; the eccentric shaft is the main axis of the crusher, which drives the movement of the jaw and is subjected to huge bending moments. It is made of high-carbon steel. The crushing cavity is formed between the fixed jaw and the moving jaw. The moving jaw is approached or moved away by the eccentric shaft. The fixed jaw crushes the mineral. The existing movable jaw support mechanism is provided with two pairs of bearings. One pair of bearings is installed between the frame and the eccentric shaft, which is usually called a frame bearing. The frame bearing supports the eccentric shaft to perform rotary motion. Between the jaw and the eccentric shaft, it is usually called a movable jaw bearing, which supports the movable jaw to perform a swinging movement when the eccentric shaft rotates, so that the movable jaw is driven by the eccentric shaft to approach or move away from the fixed jaw to crush the mineral.
动颚的破碎做功靠偏心轴的高速运转带动,偏心轴靠设置在两端两个机架轴承支撑,由于支撑点跨距大,偏心轴的形变大,且偏心轴与机架的接触面积较小,受到的支撑力有限,因此对偏心轴的刚度和强度要求很高,偏心轴在高速运转过程中受到很大的弯矩力,并且要承载整个动颚的重量,其径向负荷大于轴向负荷,很容易变形或折断,颚式破碎机的处理能力越强,其相应的偏心轴的刚度和强度要求就越高。目前通常采用加粗偏心轴的办法来提高偏心轴的刚度,但是这种解决办法会使偏心轴的耗材、重量、体积大幅增大,装配空间也会增大,与之配合的装配件和机架的体积及承载力均需做相应的提高,因此整机的制造成本、重量和体积会随之大幅增大,例如,颚式破碎机的型号通常由其进料口尺寸来界定,反映其处理能 力,当颚式破碎机的进料口尺寸为600*900时,其整机重量为16T,当其进料口尺寸只增加至750*1060时,其整机重量大幅上升至28T。因此通过加粗偏心轴的办法来提高偏心轴的刚度和强度,会使整机重量和体积大幅上升,制造、装配、运输成本均大幅提高。The work of breaking the moving jaw is driven by the high-speed operation of the eccentric shaft. The eccentric shaft is supported by two frame bearings provided at both ends. Due to the large span of the support point, the deformation of the eccentric shaft is large, and the contact area between the eccentric shaft and the frame is relatively small. The eccentric shaft has high requirements on the rigidity and strength of the eccentric shaft. During the high-speed operation, the eccentric shaft is subjected to a large bending moment force, and it must bear the weight of the entire movable jaw. Its radial load is greater than the shaft. It is easy to deform or break under load. The stronger the jaw crusher's processing capacity, the higher the rigidity and strength requirements of its corresponding eccentric shaft. At present, the method of thickening the eccentric shaft is generally used to increase the rigidity of the eccentric shaft, but this solution will greatly increase the consumables, weight and volume of the eccentric shaft, and the installation space will also increase. The volume and bearing capacity of the rack need to be increased accordingly, so the manufacturing cost, weight and volume of the whole machine will increase greatly. For example, the model of the jaw crusher is usually defined by the size of its feed port, reflecting its size. Processing capacity. When the size of the inlet of the jaw crusher is 600 * 900, the weight of the whole machine is 16T. When the size of the inlet of the jaw crusher is only increased to 750 * 1060, the weight of the whole machine is greatly increased to 28T. Therefore, increasing the rigidity and strength of the eccentric shaft by thickening the eccentric shaft will greatly increase the weight and volume of the whole machine, and greatly increase the manufacturing, assembly, and transportation costs.
发明内容Summary of the Invention
为解决上述技术问题,本发明提供一种动颚支撑机构及颚式破碎机,通过增设轴承,增加偏心轴在机架上的支撑点,以及动颚在偏心轴上的支撑点,从而减小了支撑点跨距,减小了偏心轴的形变,并增加了偏心轴的受力面积,将偏心轴受到的弯矩力进行有效分散,提高偏心轴的抗弯折能力。In order to solve the above technical problems, the present invention provides a movable jaw support mechanism and a jaw crusher. By adding bearings, the support point of the eccentric shaft on the frame and the support point of the movable jaw on the eccentric shaft are reduced, thereby reducing The span of the support points is reduced, the deformation of the eccentric shaft is reduced, and the bearing area of the eccentric shaft is increased. The bending moment force received by the eccentric shaft is effectively dispersed, and the anti-bending ability of the eccentric shaft is improved.
本发明的目的可通过下列技术方案来实现:The object of the present invention can be achieved by the following technical solutions:
一种动颚支撑机构,包括机架,架设在机架上的偏心轴,及枢接在偏心轴上的动颚,所述偏心轴包括连接段及依次对称连接在连接段两端的偏心段、支撑段、锁紧段、传动段,所述支撑段、锁紧段、传动段的轴心线位于偏心轴整轴的旋转中心线上,所述偏心段的轴心线位于偏心轴整轴的偏心中心线上,所述机架上对称设置有两个支撑部,所述每侧支撑段均通过两个机架轴承架设在支撑部;所述每侧偏心段均设置有两个用于安装动颚的动颚轴承,所述动颚包括动颚本体及动颚本体上部的安装体,所述安装体为中空结构,通过动颚轴承枢接在偏心轴上;所述机架轴承均与偏心轴的支撑段同轴设置,与支撑段相配合;所述动颚轴承均与偏心轴的偏心段同轴设置,与偏心段相配合。通过在每侧支撑段设置两个机架轴承,可增加偏心轴与机架的接触面积,增加支撑点,增加偏心轴所受到的支撑力,并减小支撑点跨距,减小了偏心轴的形变,提高偏心轴的抗弯折能力;通过在每侧偏心段设置两个动颚轴承,可增加动颚与偏心轴的接触面积,增加受力点,有效分散偏心轴受到的弯矩力;通过在偏心轴的支撑位和安装位增设轴承,轴承能够为偏心轴提供有效的支撑力,避免偏心轴受力集中,即使不加粗偏心轴,也可使偏心轴满足所需刚度和强度以抗弯折。A movable jaw support mechanism includes a frame, an eccentric shaft erected on the frame, and a movable jaw pivotally connected to the eccentric shaft. The eccentric shaft includes a connection section and eccentric sections symmetrically connected at both ends of the connection section in sequence. The support section, the lock section, and the transmission section. The axis lines of the support section, the lock section, and the transmission section are located on the rotation center line of the eccentric shaft. The axis line of the eccentric section is located on the entire shaft of the eccentric shaft. On the eccentric center line, two support portions are symmetrically arranged on the frame, and the support sections on each side are erected on the support portion through two frame bearings; two eccentric sections on each side are provided for installation. The movable jaw bearing of the movable jaw includes the movable jaw body and a mounting body on the upper part of the movable jaw body. The mounting body is a hollow structure and is pivotally connected to an eccentric shaft through the movable jaw bearing. The support section of the eccentric shaft is arranged coaxially and cooperates with the support section; the movable jaw bearings are all arranged coaxially with the eccentric section of the eccentric shaft and matched with the eccentric section. By providing two rack bearings on each side of the support section, the contact area between the eccentric shaft and the rack can be increased, the support point can be increased, the support force received by the eccentric shaft can be increased, and the span of the support point can be reduced to reduce the eccentric shaft. The deformation of the eccentric shaft improves the bending resistance of the eccentric shaft. By setting two movable jaw bearings on each side of the eccentric shaft, the contact area between the movable jaw and the eccentric shaft can be increased, the force point can be increased, and the bending moment force on the eccentric shaft can be effectively dispersed ; By adding bearings at the support and installation positions of the eccentric shaft, the bearings can provide effective support for the eccentric shaft and avoid concentrated forces on the eccentric shaft. Even if the eccentric shaft is not thickened, the eccentric shaft can meet the required stiffness and strength. To resist bending.
作为优选,所述每侧支撑部均设置有一个用于支撑两个机架轴承的轴承箱,轴承箱包括轴承箱盖板和轴承箱底座,轴承箱盖板与轴承箱底座可拆卸连接,两者相配合形成轴孔,所述偏心轴的两端从轴孔及机架轴承中穿出。轴承箱可为机架轴承提供支撑力,并可对其进行充分润滑,使整个支撑机构更稳固,运行更平稳;轴承箱采用上下分离可拆卸结构,有利于轴承的维护和更换。Preferably, each side support portion is provided with a bearing box for supporting two rack bearings. The bearing box includes a bearing box cover plate and a bearing box base. The bearing box cover plate is detachably connected to the bearing box base. They cooperate to form a shaft hole, and both ends of the eccentric shaft pass through the shaft hole and the frame bearing. The bearing box can provide support for the bearing of the frame, and can fully lubricate it, so that the entire support mechanism is more stable and the operation is more stable; the bearing box adopts a separate and detachable structure, which is conducive to the maintenance and replacement of the bearing.
作为优选,所述轴承箱底座凸出于机架设置,并与机架一体成型,其与机架本体之间还斜向布置有加强肋板,轴承箱底座与机架一体成型,可使轴承座与机架的连接更为牢固可靠,提高整个支撑机构的稳固性;轴承箱底座凸出于机架设置,可减小机架的厚度,从而降低机架的重量及制造成本;轴承箱底座与机架之间斜向布置加强肋板,可提高机架对轴承箱的支撑力,提高整个支撑机构的稳定性。Preferably, the bearing box base protrudes from the frame and is integrally formed with the frame, and a reinforcing rib is arranged diagonally between the bearing box base and the frame body. The bearing box base and the frame are integrally formed to enable the bearing The connection between the seat and the frame is more firm and reliable, improving the stability of the entire supporting mechanism; the bearing box base is protruding from the frame setting, which can reduce the thickness of the frame, thereby reducing the weight and manufacturing cost of the frame; the bearing box base The reinforcement ribs are arranged obliquely to the frame, which can improve the support force of the frame to the bearing box and improve the stability of the entire supporting mechanism.
作为优选,所述同侧的两个机架轴承之间设置有轴承隔套,对两个机架轴承进行轴向定位并提供轴向间隙,防止机架轴承发生轴向位移,相互影响。Preferably, a bearing spacer is provided between the two frame bearings on the same side, and the two frame bearings are axially positioned and provided with an axial gap to prevent axial displacement of the frame bearings and affect each other.
作为优选,所述轴承箱外设置有冷却套,其与轴承箱的外壁形成冷却腔。偏心轴的快速运转会使轴承升温,通过在冷却腔中设置冷却液体,可有效降低轴承的温度,保证设备的正常运行,并延长轴承使用寿命。Preferably, a cooling jacket is provided outside the bearing housing, and forms a cooling cavity with an outer wall of the bearing housing. The rapid operation of the eccentric shaft will heat up the bearing. By setting a cooling liquid in the cooling cavity, the temperature of the bearing can be effectively reduced, the normal operation of the equipment can be guaranteed, and the service life of the bearing can be extended.
作为优选,所述连接段上设置有一削切平面,所述削切平面与偏心段的偏心侧同侧,所述削切平面的中心线位于偏心段的偏心中心线和支撑端的旋转中心线二者所在的平面上,所述连接段的偏心力矩与偏心段的偏心力矩相等。通常偏心轴会产生偏心惯性力矩,并由外部设置的飞轮偏心平衡块来平衡,但是飞轮上的平衡块无法实现偏心惯性力矩的精确平衡,仍旧会产生很大的偏心振动。本技术方案在连接段上削去一弧形体形成一切削平面,使连接段的质心往偏心段偏心侧的对侧偏移。其偏心中心距的确定应满足偏心惯性力矩平衡要求,偏心惯性力矩平衡公式:G1*m1=G2*m2,其中G1为两边两个偏段重量之和,m1为偏心中心距,G2为连接段重量,m2为连接段偏心中心距。这样,连接段产生的偏心惯性力矩就与偏心段产 生的偏心惯性力矩相等,但方向相反,实现了偏心轴的自转偏心惯性力矩的自我平衡,并能实现偏心惯性力矩的精确平衡,从而使偏心轴受到的弯矩力减小,并减小偏心振动,使整个动颚支撑机构更为稳固可靠,运行更平稳,并延长各零件的使用寿命。Preferably, the connecting section is provided with a cutting plane which is on the same side as the eccentric side of the eccentric section, and the center line of the cutting plane is located at the eccentric center line of the eccentric section and the rotation center line of the support end. The eccentric moment of the connecting section is equal to the eccentric moment of the eccentric section on the plane where the user is located. Usually, the eccentric shaft generates eccentric moment of inertia and is balanced by an externally-set flywheel eccentric balance weight, but the balance weight on the flywheel cannot achieve accurate balance of the eccentric inertia moment, and still generates a large eccentric vibration. In this technical solution, an arc-shaped body is cut on the connecting section to form a cutting plane, so that the center of mass of the connecting section is shifted to the opposite side of the eccentric side of the eccentric section. The determination of the eccentric center distance should meet the eccentric inertia moment balance requirement. The eccentric inertia moment balance formula is: G1 * m1 = G2 * m2, where G1 is the sum of the weights of the two eccentric sections on both sides, m1 is the eccentric center distance, and G2 is the connecting section. Weight, m2 is the eccentric center distance of the connecting section. In this way, the eccentric moment of inertia generated by the connecting section is equal to the eccentric moment of inertia generated by the eccentric section, but in the opposite direction, the self-balance of the eccentric shaft's rotation and the eccentric moment of inertia is achieved, and the precise balance of the eccentric moment of inertia can be achieved, thereby making the eccentricity The bending moment force on the shaft is reduced, and the eccentric vibration is reduced, so that the entire movable jaw support mechanism is more stable and reliable, the operation is more stable, and the service life of each part is extended.
作为优选,所述所述削切平面上设置有配重片,所述配重片通过调节螺孔和调节螺栓锁定,所述调节螺孔位于所述削切平面的中心线所在平面上。在偏心轴加工制造过程中,旋转中心线和偏心中心线的平行度、偏心度及偏心轴各段的加工尺寸,或多或少会存在一些误差,这些误差会影响偏心惯性力矩的平衡精度。因此本发明提供了配重片进行微调,配重片起到平衡调整力矩的作用,通过配重片叠加或者减少使整个连接段的质心点调节到最佳位置。Preferably, a weight piece is provided on the cutting plane, and the weight piece is locked by an adjustment screw hole and an adjustment bolt, and the adjustment screw hole is located on a plane where a center line of the cutting plane is located. During the manufacturing process of the eccentric shaft, the parallelism, eccentricity of the rotation centerline and the eccentric centerline, and the processing size of each section of the eccentric shaft will have more or less errors, which will affect the balance accuracy of the eccentric inertia moment. Therefore, the present invention provides a weight plate for fine adjustment, and the weight plate plays a role of balancing adjustment torque, and the center of mass point of the entire connecting section is adjusted to an optimal position by adding or reducing the weight plate.
作为优选,所述削切平面的平面中心线上设置有微调孔,微调孔内配备有微调螺栓,所述微调孔的个数为奇数个,配备的微调螺栓以中间的微调孔为基准两侧对称布置。微调孔和微调螺栓的设置也可对连接段的质心进行微调,实现偏心惯性力矩的精确平衡,奇数个容易实现两侧等量分配。Preferably, a fine adjustment hole is provided on the plane center line of the cutting plane. The fine adjustment hole is provided with fine adjustment bolts, and the number of the fine adjustment holes is an odd number. The provided fine adjustment bolt uses the middle fine adjustment hole as a reference on both sides. Symmetrically arranged. The setting of the fine adjustment hole and the fine adjustment bolt can also finely adjust the center of mass of the connecting section to achieve the precise balance of the eccentric moment of inertia, and it is easy to achieve an equal distribution on both sides of the odd number.
本发明还提供一种颚式破碎机,包括上述的动颚支撑机构,从而不加粗偏心轴,就能使偏心轴有足够的刚度和强度带动较大尺寸动颚,以实现较大处理能力,并能降低整个颚式破碎机的重量,方便设备的运输和装配,并降低成本和能耗。The invention also provides a jaw crusher, which includes the above-mentioned movable jaw support mechanism, so that the eccentric shaft can have sufficient rigidity and strength to drive a larger-sized movable jaw without thickening the eccentric shaft, so as to realize a larger processing capacity. And can reduce the weight of the entire jaw crusher, facilitate the transportation and assembly of equipment, and reduce costs and energy consumption.
作为优选,所述动颚支撑机构设置有两套,分别为第一动颚支撑机构和第二动颚支撑机构,第二动颚支撑机构设置在第一动颚支撑机构的后方,两者之间通过肘板连接。第二动颚支撑机构可通过肘板对第一动颚支撑机构增力做功,使颚式破碎机的破碎能力更强,提高破碎比。Preferably, the movable jaw support mechanism is provided with two sets, namely a first movable jaw support mechanism and a second movable jaw support mechanism, and the second movable jaw support mechanism is disposed behind the first movable jaw support mechanism. The rooms are connected by brackets. The second movable jaw support mechanism can increase the force and work of the first movable jaw support mechanism through the toggle plate, so that the crushing capacity of the jaw crusher is stronger and the crushing ratio is improved.
本发明与现有技术相比,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明提供的动颚支撑机构,机架轴承由现有的两个增加为四个,动颚轴承由现有的两个增加为四个;偏心轴通过四个机架轴承架设在机架上,增加了偏心轴的支撑点,使偏心轴受到的支撑力更大,并减小了支撑点的跨距,减小的偏心轴的形变;动颚通过四个动颚轴承枢接在偏心轴上, 增加了偏心轴的受力点,有效分散了偏心轴的径向负荷,减小偏心轴受到的弯矩力;整根偏心轴由目前的四点支撑变为八点支撑,在相同负荷的前提下减小了偏心轴的弯矩,因此可减小偏心轴的轴径,装配空间也可相应减小,降低了制造成本,并降低了设备重量便于运输装配。1. The movable jaw support mechanism provided by the present invention, the rack bearings are increased from the existing two to four, and the movable jaw bearings are increased from the existing two to four; the eccentric shaft is mounted on the machine through the four rack bearings. On the frame, the support point of the eccentric shaft is increased, so that the eccentric shaft receives a greater supporting force, and the span of the support point is reduced, and the deformation of the eccentric shaft is reduced; the movable jaw is pivotally connected by four movable jaw bearings. On the eccentric shaft, the stress point of the eccentric shaft is increased, the radial load of the eccentric shaft is effectively distributed, and the bending moment force on the eccentric shaft is reduced; the entire eccentric shaft is changed from the current four-point support to the eight-point support. Under the premise of the same load, the bending moment of the eccentric shaft is reduced, so the shaft diameter of the eccentric shaft can be reduced, the assembly space can be correspondingly reduced, the manufacturing cost is reduced, and the equipment weight is reduced to facilitate transportation and assembly.
2.通过设置具有自平衡功能的偏心轴,可免去设置在飞轮上的平衡块,简化了设备结构;偏心惯性力矩的平衡通过偏心轴自身的精确设计和精确加工制造即可实现,且检测方便,只需对偏心轴本身独自检测即可,无须对破碎机作整机检测;偏心轴上还设置有微调机构,可通过微调实现对偏心惯性力矩的精确平衡,从而减小偏心轴受到的弯矩力,同时减小了偏心振动,使整个动颚支撑机构更为稳固可靠,运行更平稳,并延长各零件的使用寿命;本发明在没有增加偏心轴轴径的前提下,通过削除连接段的一部分实现了连接档的质心偏移的,进一步减轻了偏心轴的重量。2. By setting an eccentric shaft with a self-balancing function, the balance block provided on the flywheel can be omitted, and the structure of the device can be simplified; the balance of the eccentric inertia moment can be achieved through the precise design and precise manufacturing of the eccentric shaft itself, and the detection Convenient, you only need to test the eccentric shaft itself, and you don't need to test the crusher. The eccentric shaft is also equipped with a fine-tuning mechanism, which can achieve precise balance of the eccentric inertia moment through fine-tuning, so as to reduce the eccentric shaft. Moment force, while reducing eccentric vibration, making the whole movable jaw support mechanism more stable and reliable, running more smoothly, and prolonging the service life of each part; the present invention eliminates the connection without removing the eccentric shaft shaft diameter Part of the segment realizes the offset of the center of mass of the connecting gear, further reducing the weight of the eccentric shaft.
3.本发明公开的动颚支撑机构,其偏心轴的抗弯折能力更强,采用此动颚支撑机构可使颚式破碎机采用较小轴径的偏心轴即可实现较大的破碎能力和处理量。降低了设备的制造成本和能耗,并大幅降低了设备的重量,方便运输和装配。3. The movable jaw support mechanism disclosed in the present invention has stronger anti-bending ability of the eccentric shaft. The use of the movable jaw support mechanism can enable the jaw crusher to use a eccentric shaft with a smaller shaft diameter to achieve a larger crushing capacity. And throughput. Reduced equipment manufacturing costs and energy consumption, and significantly reduced equipment weight, convenient transportation and assembly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为动颚支撑机构结构示意图;Figure 1 is a schematic structural diagram of a movable jaw support mechanism;
图2为本发明实施例一中偏心轴结构示意图;2 is a schematic structural diagram of an eccentric shaft in Embodiment 1 of the present invention;
图3为本发明实施例二中偏心轴结构示意图;3 is a schematic structural diagram of an eccentric shaft in Embodiment 2 of the present invention;
图4为本发明实施例三中偏心轴机构示意图;4 is a schematic diagram of an eccentric shaft mechanism in Embodiment 3 of the present invention;
图5为颚式破碎机结构示意图;Figure 5 is a schematic structural diagram of a jaw crusher;
图6为颚式破碎机中动颚支撑机构俯视图;Figure 6 is a top view of a movable jaw support mechanism in a jaw crusher;
图中,1.机架;2.偏心轴;21.连接段;22.偏心段;23.支撑段;24.锁紧段;25.传动段;3.动颚;31.动颚本体;32.安装体;4.加强肋板;5.轴承箱;51.轴承箱盖板;52.轴承箱底座;53.端盖;61.机架轴承;62.轴承隔套;71.动颚轴承;72.动颚轴承盖;8.冷却套;81.冷却腔;91.槽 轮;92.飞轮;211.配重片;212.调节螺栓;213.微调孔;214.微调螺栓;26.第一偏心轴;27.第二偏心轴;33.第一动颚;34.第二动颚;10.定颚;11.第一动颚支撑机构;12.第二动颚支撑机构;13.第一肘板;14.第二肘板;15.连杆;16.缓冲弹簧。In the figure, 1. frame; 2. eccentric shaft; 21. connection section; 22. eccentric section; 23. support section; 24. locking section; 25. transmission section; 3. movable jaw; 31. movable jaw body; 32. Mounting body; 4. Strengthening rib; 5. Bearing box; 51. Bearing box cover; 52. Bearing box base; 53. End cover; 61. Frame bearing; 62. Bearing spacer; 71. Moving jaw Bearing; 72. Moving jaw bearing cover; 8. Cooling jacket; 81. Cooling cavity; 91. Groove; 92. Flywheel; 211. Counterweight; 212. Adjustment bolt; 213. Fine adjustment hole; 214. Fine adjustment bolt; 26 First eccentric shaft; 27. second eccentric shaft; 33. first movable jaw; 34. second movable jaw; 10. fixed jaw; 11. first movable jaw support mechanism; 12. second movable jaw support mechanism; 13. The first toggle; 14. The second toggle; 15. The connecting rod; 16. The buffer spring.
具体实施方式detailed description
以下是本发明的具体实施例,并结合附图对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention, and the technical solutions of the present invention are further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
实施例一,参见图1、图2,一种动颚支撑机构,包括机架1,架设在机架1上的偏心轴2,及枢接在偏心轴2上的动颚3,偏心轴2包括连接段21及依次对称连接在连接段21两端的偏心段22、支撑段23、锁紧段24、传动段25,支撑段23、锁紧段24、传动段25的轴心线位于偏心轴2整轴的旋转中心线上,偏心段22的轴心线位于偏心轴2整轴的偏心中心线上;机架1上对称设置有两个支撑部,每侧支撑段23均通过两个机架轴承61架设在支撑部;每侧支撑部均设置有一个用于支撑两个机架轴承61的轴承箱5,轴承箱5包括轴承箱盖板51和轴承箱底座52,轴承箱盖板51与轴承箱底座52可拆卸连接,两者相配合形成轴孔,偏心轴2的两端从轴孔及机架轴承61中穿出;轴承箱底座52凸出于机架1设置,并与机架1一体成型,其与机架1本体之间还斜向布置有加强肋板4;两个同侧的机架轴承61之间设置有轴承隔套62;轴承箱5外还设置有冷却套8,其与轴承箱5的外壁形成冷却腔81,冷却腔81中设置有冷却液体;轴承箱5的外侧还设置有端盖53,端盖53安装于偏心轴2每侧的锁紧段24,端盖53与密封体配合对轴承箱5进行密封防尘,并对机架轴承61进行轴向限位,避免其在高速转动过程中发生轴向位移。每侧偏心段22均设置有两个用于安装动颚3的动颚轴承71,动颚3包括动颚本体31及动颚本体31上部的安装体32,安装体32为中空结构,通过动颚轴承71枢接在偏心轴2上;四个动颚轴承71均与偏心轴2的偏心段22同轴设置,其内圈与偏心轴2的偏心段22相配合,其外圈与动颚3安装体32的安装孔相配合,外侧的动颚轴承71还设置有动颚轴承盖72,对动颚轴承71进行轴向定位和密封。偏心 轴2的连接段21位于动颚3的安装体32的安装孔中;两个传动段25,一个安装有槽轮91,另一个安装有飞轮92。First embodiment, referring to FIGS. 1 and 2, a movable jaw support mechanism includes a frame 1, an eccentric shaft 2 mounted on the frame 1, and a movable jaw 3 and an eccentric shaft 2 pivotally connected to the eccentric shaft 2. Including the connecting section 21 and the eccentric section 22, the supporting section 23, the locking section 24, and the driving section 25 which are sequentially symmetrically connected to both ends of the connecting section 21, the axis lines of the supporting section 23, the locking section 24, and the driving section 25 are located on the eccentric shaft. 2 The axis of rotation of the entire shaft, the axis of the eccentric section 22 is located on the center of the eccentric shaft 2; the frame 1 is provided with two support sections symmetrically, and the support section 23 on each side passes through two machines. A frame bearing 61 is erected on the supporting portion; each side supporting portion is provided with a bearing box 5 for supporting two frame bearings 61. The bearing box 5 includes a bearing box cover 51 and a bearing box base 52, and a bearing box cover 51. It is detachably connected to the bearing box base 52, which cooperates to form a shaft hole. Both ends of the eccentric shaft 2 pass through the shaft hole and the frame bearing 61. The bearing box base 52 is protruded from the frame 1, and is connected with the machine. The frame 1 is integrally formed, and a reinforcing rib 4 is also arranged diagonally between the frame 1 and the body of the frame 1; between two frame bearings 61 on the same side are arranged A bearing spacer 62 is provided; a cooling jacket 8 is provided outside the bearing box 5 and forms a cooling cavity 81 with the outer wall of the bearing box 5, and a cooling liquid is provided in the cooling cavity 81; and an end cover 53 is also provided on the outside of the bearing box 5. The end cover 53 is installed at the locking section 24 on each side of the eccentric shaft 2. The end cover 53 cooperates with the sealing body to seal and protect the bearing box 5 from dust and to axially limit the frame bearing 61 to prevent it from rotating at high speed. Axial displacement occurred during the process. Each eccentric section 22 is provided with two movable jaw bearings 71 for mounting the movable jaw 3. The movable jaw 3 includes a movable jaw body 31 and a mounting body 32 on the upper part of the movable jaw body 31. The mounting body 32 is a hollow structure. The jaw bearing 71 is pivotally connected to the eccentric shaft 2; the four movable jaw bearings 71 are arranged coaxially with the eccentric section 22 of the eccentric shaft 2, the inner ring of which is matched with the eccentric section 22 of the eccentric shaft 2, and its outer ring is connected with the movable jaw 3 The mounting holes of the mounting body 32 are matched, and the outer movable jaw bearing 71 is further provided with a movable jaw bearing cover 72 for axially positioning and sealing the movable jaw bearing 71. The connecting section 21 of the eccentric shaft 2 is located in the mounting hole of the mounting body 32 of the movable jaw 3; two transmission sections 25, one of which is equipped with a grooved wheel 91 and the other is equipped with a flywheel 92.
实施例二,参见图3,其与实施例一的区别在于,动颚支撑机构的偏心轴2具有自平衡功能,偏心轴2的连接段21上设置有一削切平面,所述削切平面与偏心段22的偏心侧同侧,削切平面的中心线位于偏心段22的偏心中心线和支撑段23的旋转中心线二者所在的平面上,连接段21的偏心力矩与偏心段22的偏心力矩相等;削切平面上还设置有配重片211,配重片211通过调节螺孔和调节螺栓212锁定,调节螺孔位于所述削切平面的中心线所在平面上,可通过配重片211叠加或者减少使整个连接段21的质心调节到最佳位置,以实现偏心惯性力矩的精确平衡。The second embodiment, referring to FIG. 3, is different from the first embodiment in that the eccentric shaft 2 of the movable jaw support mechanism has a self-balancing function, and a connecting plane 21 of the eccentric shaft 2 is provided with a cutting plane. The cutting plane and the The eccentric side of the eccentric section 22 is on the same side. The center line of the cutting plane is located on the plane where the eccentric center line of the eccentric section 22 and the rotation center line of the support section 23 are located. The eccentric moment of the connecting section 21 and the eccentricity of the eccentric section 22 The moments are equal; a weight plate 211 is also provided on the cutting plane. The weight plate 211 is locked by adjusting the screw hole and the adjusting bolt 212. The adjusting screw hole is located on the plane where the center line of the cutting plane is located. 211 superimposed or reduced to adjust the center of mass of the entire connecting section 21 to an optimal position, so as to achieve an accurate balance of the eccentric moment of inertia.
实施例三,参见图4,其与实施例一的区别在于,连接段21的削切平面的中心线上设置有3个微调孔213,微调孔213内配备有微调螺栓214,配备的微调螺栓214以中间的微调孔213为基准两侧对称布置,微调孔213和微调螺栓214的设置可对连接段21的质心进行微调,实现偏心惯性力矩的精确平衡,奇数个容易实现两侧等量分配。The third embodiment, referring to FIG. 4, is different from the first embodiment in that three fine adjustment holes 213 are provided on the center line of the cutting plane of the connection section 21. The fine adjustment holes 213 are provided with fine adjustment bolts 214 and the provided fine adjustment bolts. 214 is symmetrically arranged on both sides with the fine adjustment hole 213 in the middle as the reference. The setting of the fine adjustment hole 213 and the fine adjustment bolt 214 can finely adjust the center of mass of the connecting section 21 to achieve the precise balance of the eccentric moment of inertia. .
实施例四,参见图5、图6,一种颚式破碎机,包括第一动颚支撑机构11和第二动颚支撑机构12,两个动颚支撑机构共用一个机架1,一前一后设置,其机架轴承61和动颚轴承71的数量及安装位置与实施例一一致,另外还包括定颚10以及肘板。第一动颚支撑机构11包括第一动颚33、第一偏心轴26,第二动颚支撑机构12包括第二动颚34、第二偏心轴27,第一动颚33与第二动颚34之间设置有第一肘板13,第一肘板13的前端球铰接在第一动颚33上,其相对应的另一端球铰接在第二动颚34上,第二动颚34与机架1之间还设置有第二肘板14,第二肘板14的前端球铰接在第二动颚34上,其相对应的另一端球铰接在机架1上,定颚10固定设置在机架1上,第一动颚33与定颚10之间形成破碎腔,第一动颚33在第一偏心轴26的带动下,靠近或远离定颚10对矿料进行破碎,第二动颚34在第二偏心轴27的带动下通过第一肘板13推动第一动颚33,对第一动颚33进行增力做功,提高颚式破碎机的破碎能力和破碎效果。第一动颚33后侧 下端还连接有一连杆15,连杆15通过缓冲弹簧16连接在机架1上,上述缓冲装置可减小第一动颚33破碎时的惯性,更好的对矿料进行破碎,提高颚式破碎机的破碎效果。 Embodiment 4 Referring to FIGS. 5 and 6, a jaw crusher includes a first movable jaw support mechanism 11 and a second movable jaw support mechanism 12. The two movable jaw support mechanisms share one frame 1, one front and one It is arranged in the rear, and the number and mounting position of the frame bearing 61 and the movable jaw bearing 71 are the same as those in the first embodiment, and further include a fixed jaw 10 and a toggle plate. The first movable jaw support mechanism 11 includes a first movable jaw 33 and a first eccentric shaft 26. The second movable jaw support mechanism 12 includes a second movable jaw 34 and a second eccentric shaft 27. The first movable jaw 33 and the second movable jaw. A first toggle plate 13 is provided between 34. The front end ball of the first toggle plate 13 is hinged on the first movable jaw 33, and the corresponding other end ball is hinged on the second movable jaw 34. The second movable jaw 34 and A second toggle plate 14 is also provided between the frames 1, the front end ball of the second toggle plate 14 is hinged on the second movable jaw 34, and the corresponding other end ball is hinged on the frame 1, and the fixed jaw 10 is fixedly arranged. On the frame 1, a crushing cavity is formed between the first movable jaw 33 and the fixed jaw 10. The first movable jaw 33 is driven by the first eccentric shaft 26 to crush the mineral near or away from the fixed jaw 10. Driven by the second eccentric shaft 27, the movable jaw 34 pushes the first movable jaw 33 through the first toggle plate 13 to increase the force and work of the first movable jaw 33 to improve the crushing capacity and crushing effect of the jaw crusher. A connecting rod 15 is also connected to the lower end of the rear side of the first movable jaw 33. The connecting rod 15 is connected to the frame 1 through a buffer spring 16. The above buffer device can reduce the inertia of the first movable jaw 33 when it is broken, and better mine Material crushing to improve the crushing effect of jaw crusher.
应该理解,在本发明的权利要求书、说明书中,所有“包括……”均应理解为开放式的含义,也就是其含义等同于“至少包含……”,而不应理解为封闭式的含义,即其含义不应该理解为“仅包含……”。术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。术语“前”、“后”、“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置必须具备特定的方位或位置关系,因此不能理解为对本申请的限制。It should be understood that in the claims and specification of the present invention, all "including" shall be understood as an open-ended meaning, that is, its meaning is equivalent to "including at least ...", and shall not be understood as closed-ended. Meaning, that its meaning should not be interpreted as "contains only ...". The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. The directions or positional relationships indicated by the terms "front", "back", "upper", "downward" and the like are based on the positional or positional relationships shown in the drawings, and are for ease of description only, and do not indicate or imply the device referred to Must have a specific orientation or position relationship, so it cannot be understood as a limitation on this application.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,都应涵盖在发明的保护范围之内。The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited to this. Changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention , Should be covered by the scope of protection of the invention.

Claims (10)

  1. 一种动颚支撑机构,包括机架,架设在机架上的偏心轴,及枢接在偏心轴上的动颚,其特征在于所述偏心轴包括连接段及依次对称连接在连接段两端的偏心段、支撑段、锁紧段、传动段,所述支撑段、锁紧段、传动段的轴心线位于偏心轴整轴的旋转中心线上,所述偏心段的轴心线位于偏心轴整轴的偏心中心线上,所述机架上对称设置有两个支撑部,所述每侧支撑段均通过两个机架轴承架设在支撑部;所述每侧偏心段均设置有两个用于安装动颚的动颚轴承,所述动颚包括动颚本体及安装体,安装体为中空结构,动颚通过动颚轴承枢接在偏心轴上;所述机架轴承均与偏心轴的支撑段同轴设置,与支撑段相配合;所述动颚轴承均与偏心轴的偏心段同轴设置,与偏心段相配合。A movable jaw support mechanism includes a frame, an eccentric shaft mounted on the frame, and a movable jaw pivotally connected to the eccentric shaft. The eccentric shaft includes a connection section and symmetrically connected in sequence to both ends of the connection section. An eccentric section, a support section, a locking section, and a transmission section. The axis lines of the support section, the locking section, and the transmission section are located on the rotation center line of the entire shaft of the eccentric shaft. The axis line of the eccentric section is located on the eccentric shaft. On the eccentric center line of the entire shaft, two support portions are symmetrically arranged on the frame, and the support sections on each side are erected on the support portions through two frame bearings; two eccentric sections are provided on each side. The movable jaw is used to install a movable jaw. The movable jaw includes a movable jaw body and a mounting body. The mounting body is a hollow structure. The movable jaw is pivotally connected to the eccentric shaft through the movable jaw bearing. The frame bearings are all connected to the eccentric shaft. The support sections are coaxially arranged to cooperate with the support sections; the movable jaw bearings are all arranged coaxially with the eccentric section of the eccentric shaft and matched with the eccentric section.
  2. 根据权利要求1所述的一种动颚支撑机构,其特征在于,所述每侧支撑部均设置有一个用于支撑两个机架轴承的轴承箱,轴承箱包括轴承箱盖板和轴承箱底座,轴承箱盖板与轴承箱底座可拆卸连接,两者相配合形成轴孔,所述偏心轴的两端从轴孔及机架轴承中穿出。The movable jaw support mechanism according to claim 1, wherein each side support portion is provided with a bearing box for supporting two rack bearings, and the bearing box comprises a bearing box cover plate and a bearing box The base, the bearing box cover plate and the bearing box base are detachably connected, and the two cooperate to form a shaft hole. Both ends of the eccentric shaft pass through the shaft hole and the frame bearing.
  3. 根据权利要求2所述的一种动颚支撑机构,其特征在于,所述轴承箱底座凸出于机架设置,并与机架一体成型,其与机架本体之间还斜向布置有加强肋板。The movable jaw support mechanism according to claim 2, wherein the base of the bearing box protrudes from the frame and is integrally formed with the frame, and a reinforcement is arranged obliquely with the frame body. Ribs.
  4. 根据权利要求2或3所述的一种动颚支撑机构,其特征在于,所述同侧的两个机架轴承之间设置有轴承隔套,对两个机架轴承进行轴向定位并提供轴向间隙。The movable jaw support mechanism according to claim 2 or 3, wherein a bearing spacer is provided between the two frame bearings on the same side, and the two frame bearings are axially positioned and provided. Axial clearance.
  5. 根据权利要求4所述的一种动颚支撑机构,其特征在于,所述轴承箱外均设置有冷却套,其与轴承箱的外壁形成冷却腔,冷却腔中设置有冷却液体。The movable jaw support mechanism according to claim 4, wherein a cooling jacket is provided outside the bearing box, and a cooling cavity is formed with an outer wall of the bearing box, and a cooling liquid is provided in the cooling cavity.
  6. 根据权利要求1所述的一种动颚支撑机构,其特征在于,所述连接段上设置有一削切平面,所述削切平面与偏心段的偏心侧同侧,削切平面的中心线位于偏心段的偏心中心线和支撑段的旋转中心线二者所在的平面上,所述连接段的偏心力矩与偏心段的偏心力矩相等。The movable jaw support mechanism according to claim 1, wherein the connecting section is provided with a cutting plane, the cutting plane is on the same side as the eccentric side of the eccentric section, and the center line of the cutting plane is located at On the plane where both the eccentric centerline of the eccentric segment and the rotation centerline of the support segment are located, the eccentric moment of the connecting segment is equal to the eccentric moment of the eccentric segment.
  7. 根据权利要求6所述的一种动颚支撑机构,其特征在于,所述削切 平面上设置有配重片,所述配重片通过调节螺孔和调节螺栓锁定,所述调节螺孔位于所述削切平面的中心线所在平面上。The movable jaw support mechanism according to claim 6, wherein a weight plate is provided on the cutting plane, and the weight plate is locked by an adjusting screw hole and an adjusting bolt, and the adjusting screw hole is located at The plane where the center line of the cutting plane is located.
  8. 根据权利要求6所述的一种动颚支撑机构,其特征在于,所述削切平面的平面中心线上设置有微调孔,微调孔内配备有微调螺栓,所述微调孔的个数为奇数个,配备的微调螺栓以中间的微调孔为基准两侧对称布置。The movable jaw support mechanism according to claim 6, wherein a fine adjustment hole is provided on a plane center line of the cutting plane, and a fine adjustment bolt is provided in the fine adjustment hole, and the number of the fine adjustment holes is an odd number. The fine adjustment bolts are symmetrically arranged on both sides with the fine adjustment hole in the middle as a reference.
  9. 一种颚式破碎机,其特征在于,包括权利要求1-8中任一项所述的动颚支撑机构。A jaw crusher, comprising the movable jaw support mechanism according to any one of claims 1-8.
  10. 根据权利要求9所述的一种颚式破碎机,其特征在于,所述动颚支撑机构为两套,分别为第一动颚支撑机构和第二动颚支撑机构,第二动颚支撑机构设置在第一动颚支撑机构的后方,两者之间通过肘板连接。The jaw crusher according to claim 9, characterized in that there are two sets of movable jaw support mechanisms, namely a first movable jaw support mechanism and a second movable jaw support mechanism, and a second movable jaw support mechanism It is arranged behind the first movable jaw support mechanism, and the two are connected by a toggle plate.
PCT/CN2019/101056 2018-08-29 2019-08-16 Movable jaw support mechanism and jaw crusher WO2020042935A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2199393C1 (en) * 2002-02-27 2003-02-27 Совместное предприятие в форме закрытого акционерного общества "Изготовление, внедрение, сервис" Compound rocking jaw breaker
CN103041902A (en) * 2011-10-17 2013-04-17 义乌市黑白矿山机械有限公司 One-machine crushing production line
CN103301901A (en) * 2012-03-12 2013-09-18 义乌市黑白矿山机械有限公司 Double-shaft flywheel-free movement mechanism for jaw crusher
CN207119397U (en) * 2017-05-11 2018-03-20 能诚集团有限公司 A kind of jaw crusher
CN208975874U (en) * 2018-08-29 2019-06-14 浙江晟达机械有限公司 A kind of dynamic jaw supporting mechanism and jaw crusher

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2199393C1 (en) * 2002-02-27 2003-02-27 Совместное предприятие в форме закрытого акционерного общества "Изготовление, внедрение, сервис" Compound rocking jaw breaker
CN103041902A (en) * 2011-10-17 2013-04-17 义乌市黑白矿山机械有限公司 One-machine crushing production line
CN103301901A (en) * 2012-03-12 2013-09-18 义乌市黑白矿山机械有限公司 Double-shaft flywheel-free movement mechanism for jaw crusher
CN207119397U (en) * 2017-05-11 2018-03-20 能诚集团有限公司 A kind of jaw crusher
CN208975874U (en) * 2018-08-29 2019-06-14 浙江晟达机械有限公司 A kind of dynamic jaw supporting mechanism and jaw crusher

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