WO2020042671A1 - Reinforcing structure of portable power station - Google Patents
Reinforcing structure of portable power station Download PDFInfo
- Publication number
- WO2020042671A1 WO2020042671A1 PCT/CN2019/087049 CN2019087049W WO2020042671A1 WO 2020042671 A1 WO2020042671 A1 WO 2020042671A1 CN 2019087049 W CN2019087049 W CN 2019087049W WO 2020042671 A1 WO2020042671 A1 WO 2020042671A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- casing
- bracket
- support foot
- power station
- portable power
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/26—Casings; Parts thereof or accessories therefor
- H02B1/52—Mobile units, e.g. for work sites
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/26—Casings; Parts thereof or accessories therefor
Definitions
- the present invention relates to the technical field of portable power stations, and relates to a portable energy storage power source (Mobi le Power) with built-in storage batteries, or various portable generator sets, and particularly to an inverter generator (Inverter generator). Reinforced structure of the power station.
- Mob le Power portable energy storage power source
- Inverter generator Inverter generator
- Portable power stations mainly include two categories of products: energy storage power supplies and generator sets.
- the energy storage power supply has a built-in battery, an inverter, and an electronic control system, which can charge the battery from mains, solar energy or a generator.
- the inverter can convert the DC power of the battery into AC power for various electrical appliances.
- DC output interface for various voltages.
- the generator set is mainly composed of an engine, a generator and an electronic control system. It can convert the chemical energy of fuel oil into electrical energy, and has a variety of AC and DC output interfaces.
- Portable power stations have a wide range of applications, such as: home or unit backup power, field operations, emergency power, disaster relief, outdoor life and travel, yacht and vehicle self-provided power, mobile communication base stations and many other occasions.
- the casing of a portable power station is usually made of a less dense material such as plastic.
- the casing is lighter in weight but weaker in strength.
- Commonly used portable generators weighing about 2kW weigh more than 20kg. If they are portable power storage batteries with built-in 2kW lead-acid batteries, the weight may reach more than 40kg. At this time, the strength of the casing of the portable power station will be difficult to bear.
- the invention designs a support structure of a metal skeleton for a portable power station, which greatly increases the structural strength of the portable power station with a smaller amount of metal materials, and meets the requirements of the overall structure strength of the mobile power station during work, handling, dumping and storage. It has the advantages of light weight, high strength and low cost.
- the object of the present invention is to overcome the problems existing in the prior art and provide an enhanced structure of a portable power station. [0005] In order to achieve the above technical objectives and achieve the above technical effects, the present invention is achieved by the following technical solutions:
- a reinforced structure of a portable power station includes a casing and a power generation device housed in the casing.
- the bottom of the casing is formed by a base, and a bottom support foot is provided at the bottom of the base.
- a bracket is provided inside the casing, and the electric power generating device is connected to the base and / or the bottom support leg via the bracket.
- a handle device is provided outside the casing, and the power generation device and the handle device are connected through a bracket.
- the electric energy generating device is connected to the bottom support foot stand through a lower bracket, the handle device is connected to the upper support stand, and the lower support is connected to the base and / or the bottom support foot stand.
- the bottom support feet are connected.
- bottom support feet and the bottom support feet are coaxially connected with each other by screw fasteners
- a side supporting leg is provided on a side of the cabinet, and the bracket is connected to the cabinet and / or the side supporting leg.
- the side support feet are composed of an upper support foot stand, an upper support foot stand, a lower support foot stand, and a lower support foot stand, and the upper support foot stand and the lower support foot stand protrude from the chassis.
- the upper support leg and the upper bracket are connected by an upper support leg
- the lower support leg and the lower support are connected by a lower support leg.
- the electric energy generating device includes a battery, an inverter, and an electric control system, and charges the battery through a commercial power source, a solar energy, or a generator, and the inverter and the electric control system process the direct current of the battery Output AC and / or DC power through the output panel.
- the electric energy generating device includes an engine, a generator, and an electronic control system.
- the generator outputs electric energy under the driving of the engine, and outputs alternating current or / and direct current through an output panel under the control of the electronic control system.
- the casing and its base are made of non-metal material, and the bracket is made of metal material.
- the present invention greatly increases the structural strength of a power station with a plastic casing by using less metal materials by providing a metal bracket connected to the casing external feet and the handle inside the casing, while maintaining a relatively light weight, It satisfies the requirements for the structural strength of the whole machine when the mobile power station is working, handling, laying down and storing, and has the advantages of light weight, high strength and low cost.
- FIG. 1 is a perspective view of a portable power station according to the present invention.
- FIG. 2 is a front elevational view of a portable power station of the present invention
- FIG. 3 is a cross-sectional view of the portable power station of the present invention, taken along the outside of the left case;
- FIG. 4 is a cross-sectional view of the portable power station of the present invention, taken along the center horizontal plane of the roller;
- FIG. 5 is a rear cross-sectional view of the portable power station of the present invention.
- FIG. 6 is a left perspective view of the portable power station of the present invention after the casing is removed;
- FIG. 7 is a right rear perspective view of the portable power station of the present invention after the casing is removed;
- FIG. 8 is a perspective view of the portable power station of the present invention after the left case, the maintenance cover, the protective cover and the charging input panel are removed;
- FIG. 9 is an exploded view of the present invention applied to a mobile power source
- FIG. 10 is an exploded view after the casing is removed according to the present invention.
- the portable power station of the present invention mainly includes two categories of products: a mobile power source and a generating unit.
- the power generating device of a portable power station mainly includes a battery 8, an inverter 6, an electric control system, and the like.
- the battery 8 can be charged from mains power, solar energy, or a generator.
- the inverter 6 can charge the battery 8
- the DC power is converted into AC power and output through the output panel 10.
- a DC output interface of various voltages can also be configured on the output panel.
- the power generation device of a portable power station mainly includes an engine, a generator, and an electronic control system.
- the generator outputs electrical energy under the driving of the engine, which can convert the chemical energy of fuel into electrical energy.
- An inverter is included.
- the inverter can convert the intermediate frequency AC power output by the generator into a voltage-stabilized power frequency AC power at various speeds.
- the output panel 10 has various AC and DC output interfaces.
- an oil injection port is also provided on the top of the casing; for mobile power, a charge input panel 11 is also provided on the top of the casing.
- the portable power station is mainly composed of an electric energy generating device, an output panel 10, and a casing 1.
- the casing 1 is usually made of a non-metal material such as plastic.
- the basic outline is designed to take the shape of a cuboid.
- the electric power generating device is housed in the casing 1.
- the output panel 10 is disposed at the front of the casing 1.
- the bottom of the casing 1 is a base 106.
- the base 106 forms and closes the bottom of the casing 1.
- the base 106 is also made of non-metal such as plastic. Made of materials.
- a convex bottom support foot 4 02 is provided, which is mainly used to contact the ground.
- the bottom support leg 402 is connected to the bottom support leg 401 in the cabinet.
- a bracket 2 is provided inside the cabinet 1.
- the bracket 2 is mainly composed of an upper bracket 201, a lower bracket 202, a connection screw 203, and a liner 204.
- the upper bracket 201 and the lower bracket 202 are connected by a connection screw 203 and
- the liner 204 is connected, and the specific connection method is as follows: the connection screw 203 passes through the mounting hole on the upper bracket 201, and then passes through the liner 204, and then connects with the nut on the lower bracket 202.
- the two end faces of the liner 204 are respectively connected with The mating surfaces on the upper bracket 201 and the lower bracket 202 are adhered to each other to play a positioning and supporting role to form a metal skeleton.
- the heavier components such as the engine or the battery included in the power generation device inside the casing are connected to the lower bracket 202 of the bracket 2, and the lower bracket 202 is connected to the machine.
- the bottom support feet 402 outside the casing are connected through the bottom support feet 401, that is, the heavier components in the power generation device and the bottom support feet 402 are connected through the lower bracket 202. Because the heaviest engine, battery and other components in the power station are in phase with the bracket 2 Even then, most of the weight of the power station will be directly transmitted to the bottom support foot 40 2 through the bracket 2 directly.
- bottom support feet 402 are provided at the bottom of the base 106, and correspondingly there are four bottom support feet 401.
- the bottom support feet 402 are located at the bottom of the cabinet for The bosses that are in direct contact with the ground are finally subjected to the pressure generated by all the weight of the power station. Therefore, all the weight of the power station will be borne by the bottom support foot 402, the bottom support foot 401 and the bracket 2, which can prevent the plastic base 106 from being stressed, and ensure that the cabinet will not be damaged by its own weight when the power station is placed vertically.
- the bottom support leg 402 and the lower support 202 are connected by a bottom support leg 401.
- the bottom support leg 402 and the bottom support leg 401 may be directly connected, or The base 106 may be connected between the two.
- a "large mounting hole" is set in the area where the bottom support foot 402 is installed on the base 106 to ensure that there is a certain gap between the base 106 and the bottom support foot 402 and the bottom support foot 401. This prevents them from contacting or squeezing each other with the base 106.
- the present invention is also provided with a side support foot 3 on the side of the casing 1, and the side support foot 3 is also connected to the bracket. 2 are connected.
- the side supporting feet 3 are mainly composed of an upper supporting foot 301, an upper supporting foot 302, a lower supporting foot 303, and a lower supporting foot 304.
- the upper supporting foot 302 and the lower supporting foot 304 are outward from the side of the cabinet 1. Protruding. Similar to the role of the bottom support foot 402, when the power station is down, the upper support foot 302 and the lower support foot 304 are on the side of the cabinet for contacting the ground to bear the weight of the power station. Similar to the structure of the bottom support foot, the upper support foot 302 and the upper bracket 201 are connected through an upper support foot 301, and the lower support foot 304 and the lower support 202 are connected through a lower support foot 303.
- All the weight of the power station will be composed of the upper support foot 301, the upper support foot 302, and the lower support foot 3 03, lower
- the support feet 304 and the bracket 2 bear, which can protect the side of the plastic casing 1 from being stressed, and ensure that the casing will not be damaged by its own weight when the power station is laid down.
- the bracket 2 Since the bracket 2, the bottom support leg 401, the upper support leg 301, and the lower support leg 303 can be made of metal materials such as steel, the strength is high, and the load bearing capacity is sufficient. As shown in FIG. 6 and FIG. 10, the bracket 2 is a hollow structure, The metal material is used in a small amount and is therefore light in weight.
- the bottom support leg 402 is located outside the mounting hole of the cabinet 1, and the bottom support leg 401 connected to it is located inside the mounting hole of the casing 1.
- the bottom support leg 402 of the present invention It is coaxially connected with the bottom support leg 401 by bolts 403. That is, the mounting hole on the bottom support leg 402 and the mounting hole on the bottom support leg 401 are coaxially connected.
- connection structure can ensure the bottom support on the outside of the cabinet
- the foot stand 402 and the inner bottom support foot stand 401 are connected to each other nearest.
- the pressure action line on the bottom support leg 401 passes through the center of the bottom support leg 402, and no torque is generated. Therefore, the cabinet mounting holes that are in contact with the bottom support leg 402 and the bottom support leg 401 The area will only be subjected to pressure, and the casing in the stressed area will hardly be subjected to bending moments and no bending stress will be generated.
- the strength requirements can be easily met by measures such as local reinforcement through the mounting holes at the bottom of the casing.
- the upper support foot stand 302 / lower support foot stand 304 and the upper support foot stand 301 / lower support foot stand 303 of the present invention are also mounted on the bolt 305.
- the lower and the coaxial connection are as follows: bolts 305 pass through the mounting holes on the upper support foot 302 / lower support foot 304, then through the mounting holes on the side of the cabinet, and then through the screw holes and the upper support foot 301 / The lower support feet 303 are connected together.
- the present invention can greatly improve the structural strength of a portable power station with a plastic casing, and maintain a relatively light weight.
- the bottom support foot 402, the upper support foot 302 and the lower support foot 304 can be made into an integrated structure with the cabinet 1, or can be made as separate parts installed outside the cabinet, here It is preferable to make a separate part, so that the material of the foot table does not have to be the same as that of the casing 1, and a more suitable material such as rubber can be selected as the supporting foot pad.
- the key point of the present invention is that the bracket 2 is connected to the support foot stand, and the support foot stand and the support foot stand are preferably directly connected, but the present invention does not strictly limit the specific connection manner between the support foot stand and the support foot stand.
- connection point A between the support foot and the casing and the connection point B between the support foot and the casing may not be at the same point, that is, they may be eccentric structures with different axes. But between connection point A and connection point B The distance should not be too large. The farther the distance is, the greater the bending stress and deformation of the plastic casing between the supporting foot and the supporting foot. The distance between the supporting foot and the supporting foot can withstand the plastic case. The bending stress and deformation caused by the weight of the power station shall prevail. In order to increase this distance, it may be necessary to locally strengthen the casing between the supporting feet and the supporting feet to bear the additional bending stress.
- connection point A and the connection point B should not be greater than 1/2 of the width of the power station, and the distance should preferably not be greater than 1/3 of the width of the power station, otherwise the bending stress between the support stand and the support foot is too large. Even the reinforced plastic casing cannot bear it.
- this embodiment only provides support feet on the two sides of the bottom and side of the cabinet, as required, support feet can also be provided on the other four sides of the cabinet.
- support feet can also be provided on the other four sides of the cabinet.
- the upper and lower sides of the power station The bottom, left, right, front, and back 6 are supported by support feet. No matter which side the power station is facing down to, and when subjected to external forces in all directions, the support feet and brackets can play a comprehensive role in the enclosure. Protective effects.
- a handle device 5 is provided on the top of the cabinet 1.
- the handle is located outside the cabinet 1.
- the handle device 5 is connected to the upper bracket 201 of the bracket 2.
- the heavy parts such as the engine or battery included in the electric power generating device inside the casing are connected to the lower bracket 202 of the bracket 2. Since the upper bracket 201 and the lower bracket 202 are connected by the connecting screw 203 and the liner 204, the electric energy generating device It is connected with the handle device 5 through a bracket 2.
- the cabinet 1 of this embodiment is mainly composed of a left cabinet 101, a right cabinet 102, a front panel 103, a rear panel 104, a handle cover 105, and a base 106.
- These cabinet components are all Non-metallic materials such as plastic.
- the aforementioned upper support foot 302 and lower support foot 304 are both disposed on the right case 102.
- the upper support foot 302 and the lower support foot 304 and the power generation device They are connected by a bracket 2.
- the base 106 of this embodiment constitutes the bottom of the cabinet 1 alone. Of course, the base 106 can also be made into two halves according to requirements.
- the handle device 5 is composed of a handle A, a handle B, and a handle C.
- the handle A is connected to the upper bracket 201.
- the specific connection method is as follows: The screw on the handle A is connected to the threaded hole on the middle top of the upper bracket 201 through the handle cover 105.
- the handle B and the handle C are also connected to the upper bracket 201.
- the specific connection method is as follows: The screws on the handle B / handle C are connected to the front and rear top screw holes of the upper bracket 201 through the casing. [0043] As shown in FIG. 3, FIG. 4, and FIG. 6, the mobile power supply has a built-in battery 8.
- the battery 8 has +/- pole terminals.
- the battery 8 is placed in a frame structure formed by the lower bracket 202.
- the battery 8 is near the left.
- a battery pressure plate 9 is provided on the outside of the casing 101. After removing the battery pressure plate 9, the battery 8 can be taken out of the frame structure of the lower bracket 202, and the battery 8 can be taken out of the casing 1 by opening the maintenance cover 1011. Convenience.
- a handle bar device 13 is further provided on the handle cover 105, a roller device is provided on the base 106, and the power station can be easily moved by turning the rod through the roller.
- the roller in the roller device 12 is connected to a metal roller bracket on the outside of the roller through a roller shaft, and one end of the roller shaft is connected to the base 106 through a screw on the inside of the base to ensure the structural strength of the roller device 12 and the Connection strength.
- the present invention greatly increases the structural strength of a power station with a plastic casing by using less metal materials by providing a metal bracket connected to the casing outer feet and the handle inside the casing, while maintaining the strength of the power station with a plastic casing. Lighter weight, with obvious technical advantages.
- a metal bracket 2 is provided inside the casing 1.
- the handle device 5 on the top of the casing 1, the bottom support legs 4 on the bottom of the casing 1, and the side support legs 3 on the side of the casing are directly connected to the bracket 2, which is portable. Heavier parts such as the battery 8 or the engine of the power station are directly connected to the bracket 2. In this way, most of the weight of the portable power station is directly transmitted to the support legs outside the casing 1 through the bracket 2.
- the vibration generated by the engine is also directly transmitted to the supporting feet outside the casing 1 by the metal bracket 2 and then transmitted to the ground by the corresponding supporting feet, so the vibration will not affect the machine made of plastic.
- Shell 1 is the vibration generated by the engine is also directly transmitted to the supporting feet outside the casing 1 by the metal bracket 2 and then transmitted to the ground by the corresponding supporting feet, so the vibration will not affect the machine made of plastic.
- the bottom support feet 4 at the bottom of the cabinet 1 support all the weight of the portable power station through a metal bracket 2.
- the bottom cabinet 1 is outside the force transmission path, and the bottom cabinet 1 is hardly affected. force.
- the side support feet 3 on the side of the casing 1 also support all the weight of the portable power station through the metal bracket 2.
- the side casing 1 is outside the force transmission path, and the side casing 1 is almost free .
- the handle device 5 bears all the weight of the portable power station through the metal bracket 2.
- the entire cabinet 1 is outside the force transmission path.
- the plastic material cabinet 1 does not Will withstand any tension.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
- Casings For Electric Apparatus (AREA)
Abstract
Description
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Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811008734.9 | 2018-08-31 | ||
CN201811008734.9A CN108923299A (en) | 2018-08-31 | 2018-08-31 | A kind of enhancing structure of portable power station |
Publications (1)
Publication Number | Publication Date |
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WO2020042671A1 true WO2020042671A1 (en) | 2020-03-05 |
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ID=64408077
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/CN2019/087049 WO2020042671A1 (en) | 2018-08-31 | 2019-05-15 | Reinforcing structure of portable power station |
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Country | Link |
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CN (1) | CN108923299A (en) |
WO (1) | WO2020042671A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108923299A (en) * | 2018-08-31 | 2018-11-30 | 苏州圆能动力科技有限公司 | A kind of enhancing structure of portable power station |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104595026A (en) * | 2015-01-16 | 2015-05-06 | 苏州泰格动力机器有限公司 | Portable inner framework type inverter gasoline generator set |
CN106593630A (en) * | 2015-10-16 | 2017-04-26 | 江苏鲲鹏电力设备有限公司 | Portable mobile generator set |
CN108923299A (en) * | 2018-08-31 | 2018-11-30 | 苏州圆能动力科技有限公司 | A kind of enhancing structure of portable power station |
CN109066875A (en) * | 2018-08-31 | 2018-12-21 | 苏州圆能动力科技有限公司 | A kind of structure in portable energy-storing power station |
-
2018
- 2018-08-31 CN CN201811008734.9A patent/CN108923299A/en active Pending
-
2019
- 2019-05-15 WO PCT/CN2019/087049 patent/WO2020042671A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104595026A (en) * | 2015-01-16 | 2015-05-06 | 苏州泰格动力机器有限公司 | Portable inner framework type inverter gasoline generator set |
CN106593630A (en) * | 2015-10-16 | 2017-04-26 | 江苏鲲鹏电力设备有限公司 | Portable mobile generator set |
CN108923299A (en) * | 2018-08-31 | 2018-11-30 | 苏州圆能动力科技有限公司 | A kind of enhancing structure of portable power station |
CN109066875A (en) * | 2018-08-31 | 2018-12-21 | 苏州圆能动力科技有限公司 | A kind of structure in portable energy-storing power station |
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CN108923299A (en) | 2018-11-30 |
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