WO2020037849A1 - Mounting structure for thin film temperature sensor, and temperature sensing device - Google Patents
Mounting structure for thin film temperature sensor, and temperature sensing device Download PDFInfo
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- WO2020037849A1 WO2020037849A1 PCT/CN2018/116167 CN2018116167W WO2020037849A1 WO 2020037849 A1 WO2020037849 A1 WO 2020037849A1 CN 2018116167 W CN2018116167 W CN 2018116167W WO 2020037849 A1 WO2020037849 A1 WO 2020037849A1
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- temperature sensor
- thin film
- thermistor
- film temperature
- pressing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
- G01K7/22—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/14—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
Definitions
- the present disclosure relates to a temperature sensor, in particular to a mounting structure of a thin-film temperature sensor and a temperature sensing device.
- a thin film temperature sensor is fixed on a mounting structure with glue, and then mounted on an object to be measured.
- glue is a chemical
- the viscosity of the glue is greatly reduced, causing the film temperature sensor to fall off.
- the cleverness of the installation structure of the thin film temperature sensor is related to whether the reaction speed of the thin film temperature sensor is accelerated.
- a mounting structure of a thin-film temperature sensor is provided.
- the thin-film temperature sensor is provided with a thermistor and a lead, and includes a crimping structure made of a heat-insulating material, including a sensing effect on the thin-film temperature sensor.
- the tight structure is flat or curved, and has a concave portion, and the fixing mechanism is used to fix the installation structure of the thin film temperature sensor;
- the snap structure includes a metal sheet and the metal Sheet metal extension or metal buckle coupled with the metal sheet, the metal sheet has a temperature measuring surface in contact with the measured object, and the temperature measuring surface of the metal buckle has an opening, wherein the metal buckle is fastened to the pressing Structurally, the head of the thermistor of the thin-film temperature sensor is pressed into the recessed position of the pressing structure, and the head of the thermistor of the thin-film temperature sensor is exposed through the opening of the temperature measuring surface of the metal snap. Is flush with or higher than the temperature measuring surface of the metal buckle.
- the thickness of the metal sheet of the buckle structure is less than 4 mm
- the temperature measurement surface is a flat surface or a curved surface that fits the surface of the measured object.
- the thermal insulation material includes at least one of bakelite, plastic, fiberglass, ceramic, and silicone rubber.
- the recess of the pressing structure is a closed hole
- the mounting structure further includes a heat-insulating and insulating gasket disposed in the hole.
- the pressing structure has a slit, and the metal buckle passes through the slit and is fastened to the pressing structure.
- the pressing structure is a shell of a thermal fuse.
- the thermistor is composed of a bare chip thermistor and a glass-sealed thermistor.
- a temperature sensing device including: a thin-film temperature sensor with a thermistor and a lead; a crimping structure made of a heat-insulating material including a temperature-sensing surface of the thin-film temperature sensor
- the fastening structure is a flat or curved surface, and has a recess.
- the fixing mechanism is used to fix the installation structure of the thin film temperature sensor.
- the snap structure includes a metal sheet and extends from the metal sheet.
- the metal sheet has a temperature measuring surface in contact with the measured object, the metal buckle temperature measuring surface has an opening, and the metal buckle is fastened and pressed against the structure, Pressing the head of the thermistor of the thin-film temperature sensor into the recessed position of the pressing structure, and exposing the head of the thermistor of the thin-film temperature sensor from the opening of the temperature measuring surface of the metal snap, Flush with or higher than the temperature measuring surface of the metal buckle
- a temperature sensing device including: a thin-film temperature sensor having a thermistor and a lead, wherein a temperature-measuring surface of the thin-film temperature sensor is in contact with a measured object; It includes a temperature fuse wrapped by an insulation structure and a terminal connected to the temperature fuse, wherein the insulation structure of the temperature fuse has a hole, and when the temperature fuse structure is pressed on the film temperature sensor, the head of the thermistor is exposed from the hole A fastening structure pressed on the temperature fuse insulating structure, and the fastening structure is coupled to the object to be measured, thereby pressing the temperature fuse structure and the thin film temperature sensor on the object to be measured.
- an extension direction of the thin film temperature sensor is the same as or different from an extension direction of the temperature fuse structure.
- the insulation structure of the temperature fuse structure is made of ceramic.
- a temperature sensing device including: a thin-film temperature sensor having a thermistor and a lead; a mounting structure having a surface in contact with an object to be measured and a notch on a side thereof; There is an opening on the surface.
- the thin film temperature sensor When the thin film temperature sensor is inserted into the slot, the head of the thin film temperature sensor is exposed from the opening, and the front half of the film is stuck, and a wedge is inserted into the slot to hold the thin film temperature sensor.
- the second half of the film; the fastening structure is coupled to the mounting structure, and the fastening structure is coupled to the object to be measured, thereby pressing the installation structure with the film temperature sensor inserted on the object to be measured.
- a bottom surface of the opening has a protrusion, and the thin film temperature sensor is directed toward an object to be measured.
- the material of the mounting structure is an insulating material, including bakelite or plastic or ceramic.
- the glue is replaced with a new installation structure, which protects the environment, and can also maintain the stability of temperature measurement in high temperature and humid environments.
- the solutions of some embodiments mentioned above also solve the problem of temperature measurement on curved surfaces. Because the thermistor in the thin film temperature sensor is arranged in the recess of the structure insulation heat insulation material, a thermal reflow is formed due to the opening effect on the temperature measurement surface of the metal buckle, which greatly improves the reaction speed of the thin film temperature sensor.
- FIG. 1A is a schematic perspective view of a buckle structure of a mounting structure of a thin film temperature sensor according to an embodiment of the present disclosure
- FIG. 1B is a top view of the buckle structure shown in FIG. 1A;
- FIG. 1C is a bottom view of the snap structure shown in FIG. 1A;
- FIG. 1D is a side view of the buckle structure shown in FIG. 1A;
- FIG. 2A is a schematic perspective view of a pressing structure of a mounting structure of a thin film temperature sensor according to an embodiment of the present disclosure
- FIG. 2B is a top view of the mounting structure shown in FIG. 2A;
- FIG. 2C is a bottom view of the mounting structure shown in FIG. 2A;
- FIG. 2D is a cross-sectional view taken along A-A 'in FIG. 2B;
- 3A is a schematic diagram of setting a thin film temperature sensor in a pressing structure according to an embodiment of the present disclosure
- 3B is a schematic diagram of fastening a film temperature sensor to a pressing structure by using a snap structure in an embodiment of the present disclosure
- 3C is another schematic diagram of fastening the film temperature sensor to the pressing structure by using a snap structure in an embodiment of the present disclosure
- 3D is a cross-sectional view taken along B-B 'in FIG. 3B;
- FIG. 4A is a schematic perspective view of a buckle structure of a mounting structure of a thin film temperature sensor in another embodiment of the present disclosure
- FIG. 4B is a top view of the buckle structure shown in FIG. 4A;
- FIG. 4C is a side view of the buckle structure shown in FIG. 4A;
- FIG. 4D is another side view of the buckle structure shown in FIG. 4A;
- 5A is a schematic perspective view of a pressing structure of a mounting structure of a thin film temperature sensor according to an embodiment of the present disclosure
- FIG. 5B is a schematic view of the mounting structure shown in FIG. 5A along the AA direction;
- FIG. 5C is a schematic view of the mounting structure shown in FIG. 5A along the BB direction;
- 5D is a cross-sectional view taken along C-C 'in FIG. 5C;
- 6A is a schematic diagram of a thin film temperature sensor disposed in a pressing structure in another embodiment of the present disclosure.
- FIG. 6B is a schematic diagram of fastening a film temperature sensor to a pressing structure using a snap structure in another embodiment of the present disclosure
- 6C is another schematic view of fastening the film temperature sensor to the pressing structure by using a snap structure in another embodiment of the present disclosure
- 6D is a sectional view taken along D-D 'in FIG. 6B;
- FIG. 7A is a schematic diagram of pressing a temperature fuse structure on a thin film temperature sensor according to another embodiment of the present disclosure.
- FIG. 8C is a side view of the temperature sensing device shown in FIG. 8A;
- the opposite side of the temperature sensing surface of the thermistor 301 in the thin film temperature sensor is forced into the recess 202 of the pressing structure 200, and the reaction force is at the same time.
- Promote the thermistor 301 temperature sensing surface closely to the temperature measurement surface of the object to be measured, and the recess 202 can ensure that the pressing structure composed of heat insulation material isolates the impact of the surrounding environment on the temperature measurement, and at the same time, ensures the film temperature
- the thermistor in the sensor is squeezed vigorously during the whole fixing process, and the thermistor is not crushed, which makes the thermistor 301 temperature measurement more accurate.
- the buckle body 401 is formed as a square with a curved surface, those skilled in the art may think that the buckle body may be formed into other shapes in other embodiments, such as a rectangle with a curved surface, a circle, or Oval and so on.
- the opening 402 is formed in a circular shape in the above-mentioned embodiment, those skilled in the art may think that the opening may be formed in other shapes in other embodiments, such as an oval shape, a square shape, or a rectangular shape.
- the buckle structure 400 has two metal buckles 403 and 404, those skilled in the art can think of providing more metal buckles or one metal buckle in other embodiments, as long as they can The film temperature sensor can be fastened to the pressing structure.
- the pressing structure according to this embodiment includes a close structure (for example, a pressing plate 501) and a fixed structure (for example, a fixed structure 505).
- the close structure has a recess, such as a closed hole, and has a diameter larger than that of the thermal sensitivity in the film temperature sensor. The diameter of the resistor. The outer edge of the recess is on a curved surface, so that the curved surface is tight.
- the pressing structure 500 according to the present embodiment is made of a heat-insulating material, and is formed to have a recessed portion 502.
- a plurality of protruding portions 506, 507, and 508 are formed on the outer side of the recessed portion 502 of the pressing plate 502, and grooves 503 and 504 are formed on both sides to facilitate the buckle of the buckle structure to pass through the film.
- the temperature sensor is fastened to the crimping structure 500.
- a thermal insulation pad may be provided at the bottom of the recess 502 for buffering the pressure on the thermistor.
- the temperature measurement surface of the snap structure is flush with the top end of the protruding portion 507 or slightly protrudes beyond the protruding portion 507.
- the pressing structure 500 is pressed against the temperature measurement plane of the object to be measured, and the opposite side of the temperature sensing surface of the thermistor 601 in the film temperature sensor is forced into the recess of the pressing structure 500, and the reaction force promotes the thermistor.
- the 501 temperature sensing surface is closely attached to the curved temperature measurement surface of the object to be measured, and the recessed portion can ensure that the pressing structure composed of heat insulation material isolates the surrounding environment from the impact on the temperature measurement, and at the same time, ensures the heat In the entire fixing process, the thermistor is squeezed vigorously, and the thermistor is not crushed, so that the temperature measurement of the thermistor 601 is more accurate.
- the buckle structure 400 catches the thin film temperature sensor and presses the structure 500, its plane is lower than the height of the thermistor 601 in the thin film temperature sensor.
- the thermistor 601 which is higher than the temperature measurement plane of the buckle structure 400, becomes an obstacle to prevent the film temperature sensor from being pulled outward. Therefore, it is ensured that the film temperature sensor is fixed on the pressing structure 500.
- the extension direction of the thin film temperature sensor is the same as or different from the extension direction of the temperature fuse structure.
- the insulation structure 714 of the thermal fuse structure is made of ceramic.
- FIG. 8A is a perspective view of a temperature sensing device according to another embodiment of the present disclosure.
- FIG. 8B is a plan view of the temperature sensing device shown in FIG. 8A.
- FIG. 8C is a side view of the temperature sensing device shown in FIG. 8A.
- Fig. 8D is a sectional view taken along a dotted line E-E 'shown in Fig. 8B.
- Fig. 8E is a sectional view taken along a broken line F-F 'shown in Fig. 8B.
- the fastening structure 805 is coupled to the mounting structure 810, and the fastening structure 805 is coupled to the object to be measured, so as to press the mounting structure with the thin film temperature sensor inserted on the object to be measured.
- the fastening structure 805 has a hole position 810, which is convenient for installation on the object to be measured.
- the fastening structure 805 can be fixed by screws, or the lower ring can be inserted and fixed.
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Abstract
A mounting structure (801) for a thin film temperature sensor, and a temperature sensing device. The thin film temperature sensor has a thermistor (301, 601, 702, 821) and a lead (304, 604). The mounting structure (801) comprises: a pressing structure (200, 500, 721) made out of a heat insulating material and comprising an attaching structure (201, 501) attached to a temperature sensing surface of a thin film temperature sensor and a fixing structure (205, 505), the attaching structure (201, 501) being used for planar attaching or curved attaching and having a recess (202, 502), and the fixing structure (205, 505) being used for fixing the mounting structure (801) for the thin film temperature sensor; and a fastening structure (100, 400) comprising a fastening body (101, 401) in the shape of a metal sheet and metal fasteners (103, 104, 403, 404) extending from or coupled to the fastening body (101, 401), the fastening body (101, 401) having a temperature measurement surface contacting an object to be measured, the temperature measurement surface having an opening (102, 402), wherein the fastening structure (100, 400) is tightly fixed to the attaching structure (200, 500, 721) to press the head of the thermistor (301, 601, 702, 821) of the thin film temperature sensor into the recess (202, 502) of the pressing structure (200, 500, 721) and to cause the head of the thermistor (301, 601, 702, 821) to expose from the opening (102, 402) of the temperature measurement surface, so as to be flush with or higher than the temperature measurement surface.
Description
本公开涉及一种温度传感器,尤其是一种薄膜温度传感器的安装结构以及温度传感装置。The present disclosure relates to a temperature sensor, in particular to a mounting structure of a thin-film temperature sensor and a temperature sensing device.
现有技术用胶水将薄膜温度传感器固定在安装结构上,进而安装到被测量物体。但是,由于胶水是化学物品,容易污染环境,而且没有办法粘接牢固。此外,在高温或者潮湿使用环境中,胶水的粘力大打折扣,导致薄膜温度传感器的脱落。同时,薄膜温度传感器安装结构的巧妙与否,与是否加快薄膜温度传感器反应速度有关。In the prior art, a thin film temperature sensor is fixed on a mounting structure with glue, and then mounted on an object to be measured. However, because the glue is a chemical, it is easy to pollute the environment, and there is no way to adhere firmly. In addition, in high-temperature or humid environments, the viscosity of the glue is greatly reduced, causing the film temperature sensor to fall off. At the same time, the cleverness of the installation structure of the thin film temperature sensor is related to whether the reaction speed of the thin film temperature sensor is accelerated.
发明内容Summary of the Invention
考虑到现有技术中的一个或多个问题,提出了一种薄膜温度传感器的安装结构和温度传感装置。In view of one or more problems in the prior art, a mounting structure and a temperature sensing device for a thin film temperature sensor are proposed.
在本公开的一个方面,提出了一种薄膜温度传感器的安装结构,所述薄膜温度传感器具备热敏电阻和引线,包括:压着结构,由隔热绝缘材料制成,包括对薄膜温度传感器感温面的贴紧结构和固定结构,贴紧结构为平面贴紧或者曲面贴紧,并具有凹部,固定机构用来固定薄膜温度传感器的安装结构;卡扣结构,包括金属片和从所述金属片延伸或者与所述金属片耦接的金属卡扣,所述金属片具有与被测物体接触的测温面,所金属卡扣的测温面具有开口,其中金属卡扣紧固到压着结构上,将所述薄膜温度传感器的热敏电阻的头部压入压着结构的凹部位置,并且将所述薄膜温度传感器的热敏电阻的头部从金属卡扣测温面的开口中露出,与所述金属卡扣测温面平齐或者高出测温面。In one aspect of the present disclosure, a mounting structure of a thin-film temperature sensor is provided. The thin-film temperature sensor is provided with a thermistor and a lead, and includes a crimping structure made of a heat-insulating material, including a sensing effect on the thin-film temperature sensor. Warm surface tight structure and fixed structure, the tight structure is flat or curved, and has a concave portion, and the fixing mechanism is used to fix the installation structure of the thin film temperature sensor; the snap structure includes a metal sheet and the metal Sheet metal extension or metal buckle coupled with the metal sheet, the metal sheet has a temperature measuring surface in contact with the measured object, and the temperature measuring surface of the metal buckle has an opening, wherein the metal buckle is fastened to the pressing Structurally, the head of the thermistor of the thin-film temperature sensor is pressed into the recessed position of the pressing structure, and the head of the thermistor of the thin-film temperature sensor is exposed through the opening of the temperature measuring surface of the metal snap. Is flush with or higher than the temperature measuring surface of the metal buckle.
根据本公开的一些实施例,所述卡扣结构的金属片厚度小于4mm并且测温面具体为与所述被测物体表面贴合的平面或者曲面。。According to some embodiments of the present disclosure, the thickness of the metal sheet of the buckle structure is less than 4 mm, and the temperature measurement surface is a flat surface or a curved surface that fits the surface of the measured object. .
根据本公开的一些实施例,所述隔热绝缘材料包括电木、塑胶、玻璃纤维、陶瓷、硅橡胶中的至少之一。According to some embodiments of the present disclosure, the thermal insulation material includes at least one of bakelite, plastic, fiberglass, ceramic, and silicone rubber.
根据本公开的一些实施例,所述压着结构的凹部是一个封闭的孔洞,所述安 装结构还包括设置在所述孔洞中的隔热绝缘垫片。According to some embodiments of the present disclosure, the recess of the pressing structure is a closed hole, and the mounting structure further includes a heat-insulating and insulating gasket disposed in the hole.
根据本公开的一些实施例,所述压着结构具有狭缝,所述金属卡扣从所述狭缝穿过,紧固到压着结构上。According to some embodiments of the present disclosure, the pressing structure has a slit, and the metal buckle passes through the slit and is fastened to the pressing structure.
根据本公开的一些实施例,所述压着结构为温度保险丝的一种外壳。According to some embodiments of the present disclosure, the pressing structure is a shell of a thermal fuse.
根据本公开的一些实施例,所述热敏电阻由裸片型热敏电阻和玻封型热敏电阻组成。According to some embodiments of the present disclosure, the thermistor is composed of a bare chip thermistor and a glass-sealed thermistor.
在本公开的另一方面,提出了一种温度传感装置,包括:薄膜温度传感器,具备热敏电阻和引线;压着结构,由隔热绝缘材料制成,包括对薄膜温度传感器感温面的贴紧结构和固定结构,贴紧结构为平面贴紧或者曲面贴紧,并具有凹部,固定机构用来固定薄膜温度传感器的安装结构;卡扣结构,包括金属片和从所述金属片延伸或者与所述金属片耦接的金属卡扣,所述金属片具有与被测物体接触的测温面,所述金属卡扣测温面具有开口,其中金属卡扣紧固压着结构上,将所述薄膜温度传感器的热敏电阻的头部压入压着结构的凹部位置,并且将所述薄膜温度传感器的热敏电阻的头部从所述金属卡扣测温面的开口中露出,与所述金属卡扣测温面平齐或者高出测温面In another aspect of the present disclosure, a temperature sensing device is provided, including: a thin-film temperature sensor with a thermistor and a lead; a crimping structure made of a heat-insulating material including a temperature-sensing surface of the thin-film temperature sensor The fastening structure is a flat or curved surface, and has a recess. The fixing mechanism is used to fix the installation structure of the thin film temperature sensor. The snap structure includes a metal sheet and extends from the metal sheet. Or a metal buckle coupled to the metal sheet, the metal sheet has a temperature measuring surface in contact with the measured object, the metal buckle temperature measuring surface has an opening, and the metal buckle is fastened and pressed against the structure, Pressing the head of the thermistor of the thin-film temperature sensor into the recessed position of the pressing structure, and exposing the head of the thermistor of the thin-film temperature sensor from the opening of the temperature measuring surface of the metal snap, Flush with or higher than the temperature measuring surface of the metal buckle
根据本公开的一些实施例,所述压着结构的两侧分别具有槽,所述金属卡扣从所述槽中穿过,紧固到压着结构上。According to some embodiments of the present disclosure, there are grooves on both sides of the pressing structure, and the metal buckle passes through the groove to be fastened to the pressing structure.
在本公开的再一方面,提出了一种温度传感装置,包括:薄膜温度传感器,具备热敏电阻和引线,其中所述薄膜温度传感器的测温面与被测物体接触;温度保险丝结构,包括被绝缘结构包裹的温度保险丝和与温度保险丝连接的端子,其中温度保险丝的绝缘结构具有孔洞,当所述温度保险丝结构压在薄膜温度传感器上时,所述热敏电阻的头部从孔洞露出;紧固结构,压在所述温度保险丝绝缘结构上,并且所述紧固结构耦接到被测量物体,从而将所述温度保险丝结构和所述薄膜温度传感器压在所述被测量物体上。In yet another aspect of the present disclosure, a temperature sensing device is provided, including: a thin-film temperature sensor having a thermistor and a lead, wherein a temperature-measuring surface of the thin-film temperature sensor is in contact with a measured object; It includes a temperature fuse wrapped by an insulation structure and a terminal connected to the temperature fuse, wherein the insulation structure of the temperature fuse has a hole, and when the temperature fuse structure is pressed on the film temperature sensor, the head of the thermistor is exposed from the hole A fastening structure pressed on the temperature fuse insulating structure, and the fastening structure is coupled to the object to be measured, thereby pressing the temperature fuse structure and the thin film temperature sensor on the object to be measured.
根据本公开的一些实施例,所述薄膜温度传感器的延伸方向与所述温度保险丝结构的延伸方向相同或者不同。According to some embodiments of the present disclosure, an extension direction of the thin film temperature sensor is the same as or different from an extension direction of the temperature fuse structure.
根据本公开的一些实施例,所述温度保险丝结构的绝缘结构由陶瓷构成。According to some embodiments of the present disclosure, the insulation structure of the temperature fuse structure is made of ceramic.
在本公开的再一方面,提出了一种温度传感装置,包括:薄膜温度传感器,具备热敏电阻和引线;安装结构,具有与被测量物体接触的表面并且在侧面具有槽口,所述表面上有开口,薄膜温度传感器插入到槽口中时,所述薄膜温度传感 器的头部从开口露出,并且卡住薄膜温度传感器头部薄膜的前半部,一个楔子插入槽口卡住薄膜温度传感器头部薄膜后半部分;紧固结构,与安装结构耦接,并且所述紧固结构耦接到被测量物体,从而将插入了薄膜温度传感器的安装结构压在所述被测量物体上。In yet another aspect of the present disclosure, a temperature sensing device is provided, including: a thin-film temperature sensor having a thermistor and a lead; a mounting structure having a surface in contact with an object to be measured and a notch on a side thereof; There is an opening on the surface. When the thin film temperature sensor is inserted into the slot, the head of the thin film temperature sensor is exposed from the opening, and the front half of the film is stuck, and a wedge is inserted into the slot to hold the thin film temperature sensor. The second half of the film; the fastening structure is coupled to the mounting structure, and the fastening structure is coupled to the object to be measured, thereby pressing the installation structure with the film temperature sensor inserted on the object to be measured.
根据本公开的一些实施例,所述开口的底面具有凸起,将所述薄膜温度传感器顶向被测量物体。According to some embodiments of the present disclosure, a bottom surface of the opening has a protrusion, and the thin film temperature sensor is directed toward an object to be measured.
根据本公开的一些实施例,安装结构的材料为绝缘材料,包括电木或塑胶或陶瓷。According to some embodiments of the present disclosure, the material of the mounting structure is an insulating material, including bakelite or plastic or ceramic.
利用上述实施例的方案,用新的安装结构取代了胶水,保护了环境,在高温和潮湿环境中,也能保持测温的稳定性。此外,上述一些实施例的方案还解决了曲面测温的问题。由于将薄膜温度传感器中的热敏电阻设置在压着结构绝缘隔热材料的凹部中,在金属卡扣测温面上由于开口的作用形成热回流,大大提高了薄膜温度传感器反应速度。With the solution of the above embodiment, the glue is replaced with a new installation structure, which protects the environment, and can also maintain the stability of temperature measurement in high temperature and humid environments. In addition, the solutions of some embodiments mentioned above also solve the problem of temperature measurement on curved surfaces. Because the thermistor in the thin film temperature sensor is arranged in the recess of the structure insulation heat insulation material, a thermal reflow is formed due to the opening effect on the temperature measurement surface of the metal buckle, which greatly improves the reaction speed of the thin film temperature sensor.
为了更好地理解本公开,将根据以下附图对本公开进行详细描述:In order to better understand the present disclosure, the present disclosure will be described in detail with reference to the following drawings:
图1A是本公开一个实施例中薄膜温度传感器的安装结构的卡扣结构的立体示意图;1A is a schematic perspective view of a buckle structure of a mounting structure of a thin film temperature sensor according to an embodiment of the present disclosure;
图1B是如图1A所示的卡扣结构的俯视图;1B is a top view of the buckle structure shown in FIG. 1A;
图1C是如图1A所示的卡扣结构的底视图;1C is a bottom view of the snap structure shown in FIG. 1A;
图1D是如图1A所示的卡扣结构的侧视图;1D is a side view of the buckle structure shown in FIG. 1A;
图2A是本公开一个实施例中薄膜温度传感器的安装结构的压着结构的立体示意图;2A is a schematic perspective view of a pressing structure of a mounting structure of a thin film temperature sensor according to an embodiment of the present disclosure;
图2B是如图2A所示的安装结构的俯视图;2B is a top view of the mounting structure shown in FIG. 2A;
图2C是如图2A所示的安装结构的底视图;2C is a bottom view of the mounting structure shown in FIG. 2A;
图2D是沿着图2B中的A-A’的剖面图;2D is a cross-sectional view taken along A-A 'in FIG. 2B;
图3A是本公开一个实施例中将薄膜温度传感器设置在压着结构中的示意图;3A is a schematic diagram of setting a thin film temperature sensor in a pressing structure according to an embodiment of the present disclosure;
图3B是本公开一个实施例中利用卡扣结构将薄膜温度传感器紧固到压着结构上的一个示意图;3B is a schematic diagram of fastening a film temperature sensor to a pressing structure by using a snap structure in an embodiment of the present disclosure;
图3C是本公开一个实施例中利用卡扣结构将薄膜温度传感器紧固到压着结构上的另一个示意图;3C is another schematic diagram of fastening the film temperature sensor to the pressing structure by using a snap structure in an embodiment of the present disclosure;
图3D是沿着图3B中的B-B’的剖面图;3D is a cross-sectional view taken along B-B 'in FIG. 3B;
图4A是本公开另一实施例中薄膜温度传感器的安装结构的卡扣结构的立体示意图;4A is a schematic perspective view of a buckle structure of a mounting structure of a thin film temperature sensor in another embodiment of the present disclosure;
图4B是如图4A所示的卡扣结构的俯视图;4B is a top view of the buckle structure shown in FIG. 4A;
图4C是如图4A所示的卡扣结构的一个侧视图;4C is a side view of the buckle structure shown in FIG. 4A;
图4D是如图4A所示的卡扣结构的另一个侧视图;4D is another side view of the buckle structure shown in FIG. 4A;
图5A是本公开一个实施例中薄膜温度传感器的安装结构的压着结构的立体示意图;5A is a schematic perspective view of a pressing structure of a mounting structure of a thin film temperature sensor according to an embodiment of the present disclosure;
图5B是如图5A所示的安装结构沿着AA方向的示意图;5B is a schematic view of the mounting structure shown in FIG. 5A along the AA direction;
图5C是如图5A所示的安装结构沿着BB方向的示意图;5C is a schematic view of the mounting structure shown in FIG. 5A along the BB direction;
图5D是沿着图5C中的C-C’的剖面图;5D is a cross-sectional view taken along C-C 'in FIG. 5C;
图6A是本公开另一个实施例中将薄膜温度传感器设置在压着结构中的示意图;6A is a schematic diagram of a thin film temperature sensor disposed in a pressing structure in another embodiment of the present disclosure;
图6B是本公开另一个实施例中利用卡扣结构将薄膜温度传感器紧固到压着结构上的一个示意图;FIG. 6B is a schematic diagram of fastening a film temperature sensor to a pressing structure using a snap structure in another embodiment of the present disclosure; FIG.
图6C是本公开另一个实施例中利用卡扣结构将薄膜温度传感器紧固到压着结构上的另一个示意图;6C is another schematic view of fastening the film temperature sensor to the pressing structure by using a snap structure in another embodiment of the present disclosure;
图6D是沿着图6B中的D-D’的剖面图;6D is a sectional view taken along D-D 'in FIG. 6B;
图7A是本公开又一实施例的将温度保险结构压在薄膜温度传感器上的示意图;7A is a schematic diagram of pressing a temperature fuse structure on a thin film temperature sensor according to another embodiment of the present disclosure;
图7B是本公开又一实施例将紧固结构压在温度保险结构上的示意图;7B is a schematic view of pressing a fastening structure on a temperature insurance structure according to another embodiment of the present disclosure;
图7C是沿着图7B中的E-E’的剖面图;7C is a cross-sectional view taken along E-E 'in FIG. 7B;
图8A是本公开另一个实施例的温度传感装置的立体图;8A is a perspective view of a temperature sensing device according to another embodiment of the present disclosure;
图8B是图8A所示的温度传感装置的俯视图;8B is a top view of the temperature sensing device shown in FIG. 8A;
图8C是图8A所示的温度传感装置的侧视图;8C is a side view of the temperature sensing device shown in FIG. 8A;
图8D是沿着图8B所示的虚线E-E’的剖面图;8D is a cross-sectional view taken along a dotted line E-E 'shown in FIG. 8B;
图8E是沿着图8B所示的虚线F-F’的剖面图;8E is a cross-sectional view taken along a dotted line F-F 'shown in FIG. 8B;
图9A示出了根据本公开另一实施例的将薄膜温度传感器插入到安装结构中 的立体图;9A illustrates a perspective view of a thin film temperature sensor inserted into a mounting structure according to another embodiment of the present disclosure;
图9B是图9A所示的温度传感装置的俯视图;9B is a top view of the temperature sensing device shown in FIG. 9A;
图9C是沿着图9B所示的虚线G-G’的剖面图;以及9C is a cross-sectional view taken along a dotted line G-G 'shown in FIG. 9B; and
图9D是图9C的局部放大图。Fig. 9D is a partially enlarged view of Fig. 9C.
下面将详细描述本公开的具体实施例,应当注意,这里描述的实施例只用于举例说明,并不用于限制本公开。在以下描述中,为了提供对本公开的透彻理解,阐述了大量特定细节。然而,对于本领域普通技术人员显而易见的是:不必采用这些特定细节来实行本公开。在其他实例中,为了避免混淆本公开,未具体描述公知的结构、材料或方法。Specific embodiments of the present disclosure will be described in detail below. It should be noted that the embodiments described here are only for illustration and are not intended to limit the present disclosure. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. However, it will be apparent to one of ordinary skill in the art that these specific details need not be employed to practice the present disclosure. In other instances, to avoid obscuring the present disclosure, well-known structures, materials, or methods have not been described in detail.
在整个说明书中,对“一个实施例”、“实施例”、“一个示例”或“示例”的提及意味着:结合该实施例或示例描述的特定特征、结构或特性被包含在本公开至少一个实施例中。因此,在整个说明书的各个地方出现的短语“在一个实施例中”、“在实施例中”、“一个示例”或“示例”不一定都指同一实施例或示例。此外,可以以任何适当的组合和/或子组合将特定的特征、结构或特性组合在一个或多个实施例或示例中。此外,本领域普通技术人员应当理解,这里使用的术语“和/或”包括一个或多个相关列出的项目的任何和所有组合。Reference throughout the specification to "one embodiment", "an embodiment", "an example", or "an example" means that a particular feature, structure, or characteristic described in connection with the embodiment or example is included in the present disclosure In at least one embodiment. Thus, the appearances of the phrases "in one embodiment", "in an embodiment", "an example", or "example" in various places throughout the specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in one or more embodiments or examples in any suitable combination and / or subcombination. Furthermore, those of ordinary skill in the art will understand that the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
针对现有技术中用胶水将薄膜温度传感器粘接在安装结构上带来的问题,本公开的实施例提出一种薄膜温度传感器的安装结构,包括薄膜温度传感器压着结构,以及贴紧薄膜温度传感器感温面,固定压着结构的金属卡扣结构。压着结构包括贴紧结构和固定结构,贴紧结构有个凹部,例如封闭的孔洞,其直径大于薄膜温度传感器中热敏电阻的直径。凹部的外缘在一个平面上或者是曲面上,从而实现平面贴紧或者曲面贴紧。由于薄膜温度传感器中的热敏电阻凸出于薄膜表面,当压着结构固定薄膜温度传感器时,薄膜温度传感器中的热敏电阻被迫挤向压着结构的凹部位置,同时反作用力促使凸出于薄膜表面热敏电阻头部紧贴于待测物体的测温表面。而压着结构的贴紧结构是保证绝缘材料组成的压着结构隔离四周环境对测温的影响,同时,又是保证薄膜温度传感器中的热敏电阻在整个固定过程中,大力的挤压,而热敏电阻不被压碎的关键。金属卡扣结构完全包裹住薄膜温度传感器中的热敏电阻,只露出薄膜温度传感器中热敏电阻来感温。当压着结 构固定时,金属卡扣结构紧贴于待测物体的表面,这时由于金属传热速度比绝缘材料组成的压着结构快,所以立即在薄膜温度传感器中热敏电阻的四周形成热传导,热回流,从而大大加快了薄膜温度传感器反应速度。In view of the problems caused by using a glue to bond a thin film temperature sensor to a mounting structure in the prior art, an embodiment of the present disclosure proposes a mounting structure of a thin film temperature sensor, including a pressing structure of the thin film temperature sensor, and a close contact with the thin film temperature. The temperature-sensing surface of the sensor is fixed with a metal buckle structure of a pressing structure. The pressing structure includes a close structure and a fixed structure, and the close structure has a recess, such as a closed hole, whose diameter is larger than the diameter of the thermistor in the thin film temperature sensor. The outer edge of the recess is on a flat surface or a curved surface, so that the flat surface or the curved surface is tight. Since the thermistor in the thin film temperature sensor protrudes from the surface of the film, when the thin film temperature sensor is fixed by the pressing structure, the thermistor in the thin film temperature sensor is forced to squeeze to the recessed position of the pressing structure, and at the same time, the reaction force promotes the protrusion The thermistor head on the film surface is closely attached to the temperature measurement surface of the object to be measured. The close structure of the crimping structure is to ensure that the crimping structure composed of insulating material isolates the surrounding environment from the impact on temperature measurement, and at the same time, to ensure that the thermistor in the film temperature sensor is strongly squeezed during the entire fixing process The key is that the thermistor is not crushed. The metal buckle structure completely wraps the thermistor in the thin film temperature sensor, and only the thermistor in the thin film temperature sensor is exposed to sense the temperature. When the crimping structure is fixed, the metal buckle structure is closely attached to the surface of the object to be measured. At this time, because the metal heat transfer speed is faster than the crimping structure composed of insulating material, it immediately forms around the thermistor in the thin film temperature sensor Heat conduction and heat reflow greatly accelerate the response speed of the thin film temperature sensor.
根据一些实施例,压着结构是由电木、塑胶、玻璃纤维等绝缘材料所组成。压着结构分为对薄膜温度传感器感温面的贴紧结构和固定结构,贴紧结构又分为平面或者曲面,固定结构可以是用螺母固定的孔位,或者是压片及其他类似作用的方式。固定结构与贴紧结构可以在同一平面上或不同平面。According to some embodiments, the pressing structure is composed of insulating materials such as bakelite, plastic, and glass fiber. The pressing structure is divided into a close structure and a fixed structure for the temperature sensing surface of the thin film temperature sensor, and the close structure is also divided into a flat surface or a curved surface. The fixed structure can be a hole fixed with a nut, or a pressing piece and other similar functions. the way. The fixed structure and the close structure may be on the same plane or different planes.
根据一些实施例,金属卡扣结构材料由金属或合金薄片组成,厚度<4mm,其表面为平面或者曲面。金属卡扣结构是具有包裹薄膜温度传感器中感温面,并露出热敏电阻的金属内圆外方结构(即开口),同时还有固定压着结构的功能,有一个或多个阻止薄膜温度传感器滑出的卡扣。金属卡扣结构卡住薄膜以及压着结构后,其平面低于薄膜温度传感器中热敏电阻的高度。这样,当有外力把薄膜温度传感器向外拉扯的过程中,高出金属卡扣结构平面的热敏电阻又成为阻止薄膜温度传感器向外扯出的另一个障碍。从而,保证薄膜温度传感器牢牢地固定在压着结构上。当压着结构固定时,其凸出于薄膜表面的热敏电阻被迫挤向压着结构的封闭孔洞,同时反作用力促使凸出于薄膜表面热敏电阻紧贴于待测物体的测温表面。金属卡扣结构中的金属内圆外方结构立即在薄膜温度传感器中热敏电阻的四周形成热传导,热回流,从而大大加快了薄膜温度传感器反应速度。According to some embodiments, the metal buckle structure material is composed of a metal or alloy sheet with a thickness of less than 4 mm, and its surface is flat or curved. The metal buckle structure is a metal inner circle outer structure (that is, an opening) that has a temperature sensing surface covering the film temperature sensor and exposes the thermistor. It also has the function of fixing the crimping structure. The sensor slides out of the snap. After the metal buckle structure holds the film and presses the structure, its plane is lower than the height of the thermistor in the film temperature sensor. In this way, when an external force pulls the film temperature sensor outward, the thermistor that is higher than the plane of the metal buckle structure becomes another obstacle to prevent the film temperature sensor from being pulled outward. Therefore, it is ensured that the film temperature sensor is firmly fixed on the pressing structure. When the pressing structure is fixed, the thermistor protruding from the surface of the film is forced to squeeze into the closed hole of the pressing structure, and at the same time, the reaction force promotes the thermistor protruding from the surface of the film to closely adhere to the temperature measurement surface of the object to be measured. . The metal inner circle outer structure in the metal snap structure immediately forms heat conduction and heat reflow around the thermistor in the thin film temperature sensor, thereby greatly speeding up the reaction speed of the thin film temperature sensor.
根据一些实施例,薄膜温度传感器由热敏电阻以及覆盖热敏电阻及其引线上的薄膜组成,热敏电阻及其引线可以由热敏电阻焊接上软排线或导线组成,或者是热敏电阻以及其本身引线组成。热敏电阻可以由裸片型热敏电阻和玻封型热敏电阻组成。压着结构可以为温度保险丝的一种外壳,例如由陶瓷或者其他隔热绝缘材料构成。According to some embodiments, the thin film temperature sensor is composed of a thermistor and a film covering the thermistor and its leads, and the thermistor and its leads may be composed of a thermistor soldered with a flexible cable or a wire, or a thermistor As well as its own lead composition. The thermistor can be composed of a bare chip thermistor and a glass-encapsulated thermistor. The crimping structure may be a shell of a thermal fuse, for example, it may be made of ceramic or other thermal insulation materials.
根据一些实施例,压着结构的固定片(固定结构)可以由铁镀锌、不锈钢等金属材料所组成。According to some embodiments, the fixing piece (fixing structure) of the pressing structure may be composed of metal materials such as galvanized iron, stainless steel, and the like.
图1A是本公开一个实施例中薄膜温度传感器的安装结构的卡扣结构的立体示意图。图1B是如图1A所示的卡扣结构的俯视图。图1C是如图1A所示的卡扣结构的底视图。图1D是如图1A所示的卡扣结构的侧视图。FIG. 1A is a schematic perspective view of a buckle structure of a mounting structure of a thin film temperature sensor according to an embodiment of the present disclosure. FIG. 1B is a top view of the buckle structure shown in FIG. 1A. Fig. 1C is a bottom view of the snap structure shown in Fig. 1A. FIG. 1D is a side view of the buckle structure shown in FIG. 1A.
如图1A、图1B、图1C和图1D所示,卡扣结构100可以包括金属片状的卡扣主体101、从卡扣主体101延伸出或者与卡扣主体101耦接的金属卡扣103 和104,用于将薄膜温度传感器紧固到压着结构上。如图所示,卡扣主体101的平面测温面上具有开口102,当薄膜温度传感器紧固到压着结构上时,薄膜温度传感器的热敏电阻从开口102露出,与被测物体接触。As shown in FIGS. 1A, 1B, 1C, and 1D, the buckle structure 100 may include a metal sheet-shaped buckle body 101, a metal buckle 103 extending from or coupled to the buckle body 101. And 104, for fastening the thin film temperature sensor to the pressing structure. As shown in the figure, the flat temperature measurement surface of the snap body 101 has an opening 102. When the thin film temperature sensor is fastened to the pressing structure, the thermistor of the thin film temperature sensor is exposed through the opening 102 and contacts the measured object.
根据上述实施例,卡扣结构100的材料由金属或合金薄片组成,厚度<4mm,其测温表面为平面。卡扣结构100具体是具有包裹薄膜温度传感器中感温面,并露出热敏电阻的金属内圆外方结构,同时还有固定压着结构的功能,有一个或多个阻止薄膜温度传感器滑出的金属卡扣。卡扣结构卡住薄膜温度传感器以及压着结构后,其测温平面低于薄膜温度传感器中热敏电阻的高度。According to the above embodiment, the material of the buckle structure 100 is composed of a metal or alloy sheet, and the thickness is less than 4 mm, and the temperature measurement surface is flat. The buckle structure 100 specifically has a metal inner circle outer structure that wraps the temperature-sensing surface of the film temperature sensor and exposes the thermistor, and also has the function of fixing the pressing structure, and one or more of which prevent the film temperature sensor from sliding out. Metal buckle. After the buckle structure clamps the film temperature sensor and the pressing structure, the temperature measurement plane is lower than the height of the thermistor in the film temperature sensor.
虽然在上述实施例中,卡扣主体101形成为方形,但是本领域的技术人员可以想到在其他实施例中可以将卡扣主体形成为其他形状,例如长方形、圆形或者椭圆形等等。虽然在上述实施例中开口102形成为圆形,但是本领域的技术人员可以想到在其他实施例中可以将开口形成为其他形状,例如椭圆形、方形或者长方形等等。虽然在上述实施例中,卡扣结构100具有两个金属卡扣103和104,但是本领域的技术人员可以想到在其他实施例中设置更多的金属卡扣,或者一个金属卡扣,只要能将薄膜温度传感器紧固到压着结构上即可。Although the buckle body 101 is formed in a square shape in the above-mentioned embodiment, those skilled in the art may think that the buckle body may be formed into other shapes in other embodiments, such as a rectangle, a circle, an oval, or the like. Although the opening 102 is formed in a circular shape in the above-mentioned embodiment, those skilled in the art may think that the opening may be formed in other shapes in other embodiments, such as an oval shape, a square shape, or a rectangular shape. Although in the above embodiment, the buckle structure 100 has two metal buckles 103 and 104, those skilled in the art can think of providing more metal buckles or one metal buckle in other embodiments as long as they can The film temperature sensor can be fastened to the pressing structure.
图2A是本公开一个实施例中薄膜温度传感器的安装结构的压着结构的立体示意图。图2B是如图2A所示的安装结构的俯视图。图2C是如图2A所示的安装结构的底视图。图2D是沿着图2B中的A-A’的剖面图。2A is a schematic perspective view of a pressing structure of a mounting structure of a thin-film temperature sensor according to an embodiment of the present disclosure. FIG. 2B is a top view of the mounting structure shown in FIG. 2A. Fig. 2C is a bottom view of the mounting structure shown in Fig. 2A. Fig. 2D is a sectional view taken along A-A 'in Fig. 2B.
根据本实施例的压着结构包括贴紧结构(例如压着板201)和固定结构(例如固定结构205),贴紧结构有个凹部,例如封闭的孔洞,其直径大于薄膜温度传感器中热敏电阻的直径。凹部的外缘在一个平面上,从而实现平面贴紧。如图2A、图2B、图2C和图2D所示,根据本实施例的压着结构200由隔热绝缘材料制成,形成为具有凹部202。根据本公开的实施例,压着结构200是由电木、塑胶、玻璃纤维、陶瓷、硅橡胶等绝缘材料所组成。该压着结构200包括压着板201和从压着板延伸出去的固定结构205。在压着板201上形成有凹部202,其外缘形状例如是圆形,但是也可以是椭圆形、方形或者长方形,用于容纳薄膜温度传感器的热敏电阻。如图所示,在压着板202的凹部202的外侧形成有突出部207,并且在凹部202与突出部207之间形成狭缝203和204,方便金属卡扣结构的金属卡扣穿过,从而将薄膜温度传感器紧固到压着结构200上。此外,如图所示,在固定结构205上形成固定孔位,便于利用螺丝或者铆钉将压着结构固定 到被测物体上。The pressing structure according to this embodiment includes a close structure (for example, a pressure plate 201) and a fixed structure (for example, a fixed structure 205). The close structure has a recess, such as a closed hole, and has a diameter larger than that of the thermal sensor in the film temperature sensor. The diameter of the resistor. The outer edge of the recess is on a plane, so that the plane is tightly attached. As shown in FIGS. 2A, 2B, 2C, and 2D, the pressing structure 200 according to the present embodiment is made of a heat-insulating material, and is formed to have a recess 202. According to the embodiment of the present disclosure, the pressing structure 200 is composed of insulating materials such as bakelite, plastic, fiberglass, ceramic, and silicon rubber. The pressing structure 200 includes a pressing plate 201 and a fixing structure 205 extending from the pressing plate. A recessed portion 202 is formed in the pressure plate 201, and the shape of the outer edge is, for example, a circle, but it may also be an oval, a square, or a rectangle to accommodate a thermistor of a thin film temperature sensor. As shown in the figure, a protruding portion 207 is formed on the outer side of the recessed portion 202 of the pressure plate 202, and slits 203 and 204 are formed between the recessed portion 202 and the protruding portion 207 to facilitate the metal buckle of the metal buckle structure to pass through. Thus, the thin film temperature sensor is fastened to the pressing structure 200. In addition, as shown in the figure, a fixing hole is formed in the fixing structure 205, which is convenient for fixing the pressing structure to the measured object by using screws or rivets.
虽然在上述实施例中,突出部207形成为在压着板201的三个侧边上,但是本领域的技术人员可以想到仅仅将突出部207形成在一个或者两个侧边,或者不设置突出部。虽然在上述实施例中形成有两个狭缝203和204,但是本领域的技术人员可以想到在其他实施例中可以形成其他的形状,例如通孔或者形成在压着板侧面的槽等等,也可以形成三个或者更多狭缝,只要能方便卡扣结构的金属卡扣将薄膜温度传感器固定到压着结构上即可。Although in the above embodiments, the protrusions 207 are formed on the three sides of the pressure plate 201, those skilled in the art can think of forming the protrusions 207 only on one or two sides, or without providing protrusions. unit. Although two slits 203 and 204 are formed in the above embodiment, those skilled in the art can think of other shapes can be formed in other embodiments, such as through holes or grooves formed on the side of the pressing plate, etc. Three or more slits can also be formed, as long as the metal buckle that can facilitate the buckle structure fixes the film temperature sensor to the pressing structure.
根据其他实施例,可以在凹部202的底部设置隔热绝缘垫片,用于缓冲对热敏电阻的压力。另外,在凹部202外侧设置至少一个突出部207的情况下,卡扣结构的测温面与突出部207的顶端平齐或者略微超出突出部207。According to other embodiments, a heat-insulating insulating gasket may be provided at the bottom of the recess 202 for buffering the pressure on the thermistor. In addition, when at least one protruding portion 207 is provided outside the recessed portion 202, the temperature measurement surface of the snap structure is flush with the top end of the protruding portion 207 or slightly protrudes beyond the protruding portion 207.
图3A是本公开一个实施例中将薄膜温度传感器设置在压着结构中的示意图。图3B是本公开一个实施例中利用卡扣结构将薄膜温度传感器紧固到压着结构上的一个示意图。图3C是本公开一个实施例中利用卡扣结构将薄膜温度传感器紧固到压着结构上的另一个示意图。图3D是沿着图3B中的B-B’的剖面图。FIG. 3A is a schematic diagram of setting a thin film temperature sensor in a pressing structure according to an embodiment of the present disclosure. FIG. 3B is a schematic diagram of fastening the film temperature sensor to the pressing structure by using a snap structure in an embodiment of the present disclosure. FIG. 3C is another schematic diagram of fastening the film temperature sensor to the pressing structure by using a snap structure in an embodiment of the present disclosure. Fig. 3D is a sectional view taken along B-B 'in Fig. 3B.
如图3A所示,根据本公开实施例的薄膜温度传感器包括热敏电阻301、与热敏电阻连接的引线304和包覆热敏电阻的薄膜303和包覆引线304的薄膜302,这里薄膜203和薄膜303可以一体形成。将薄膜温度传感器放到压着板201上,使得热敏电阻301头部嵌入到压着板201的凹部202位置,例如孔洞中。为了方便读者,在图3A和图3B和图3C中将压着结构的各个部分填充为斜线。As shown in FIG. 3A, a thin film temperature sensor according to an embodiment of the present disclosure includes a thermistor 301, a lead 304 connected to the thermistor, a thin film 303 covering the thermistor, and a thin film 302 covering the lead 304, and here the thin film 203 The thin film 303 may be formed integrally. The thin film temperature sensor is placed on the pressure plate 201, so that the head of the thermistor 301 is embedded in the position of the recess 202 of the pressure plate 201, such as a hole. For the convenience of the reader, the various parts of the crimping structure are filled with diagonal lines in FIGS. 3A and 3B and 3C.
然后,如图3B所示,将卡扣结构的金属卡扣穿过压着结构的狭缝,将薄膜温度传感器紧固到压着结构上,使得热敏电阻301从卡扣结构的卡扣主体101上的开口102露出。如图3C所示,金属卡扣103和104从狭缝穿过后将薄膜温度传感器紧固到压着结构上。另外,在图3D的剖面图中还示出了利用螺丝插入到孔位206中,将压着结构固定到被测物体的情形。Then, as shown in FIG. 3B, the metal buckle of the buckle structure is passed through the slit of the pressing structure, and the film temperature sensor is fastened to the pressing structure, so that the thermistor 301 is removed from the buckling body of the buckling structure. The opening 102 on 101 is exposed. As shown in FIG. 3C, the metal buckles 103 and 104 fasten the film temperature sensor to the pressing structure after passing through the slit. In addition, the cross-sectional view of FIG. 3D also shows a situation in which the pressing structure is fixed to the measured object by inserting the screw into the hole 206.
如上所述,薄膜温度传感器的感温面侧的反面贴住压着结构200,薄膜温度传感器中的热敏电阻301感温面侧的反面正对着压着结构200中的凹部202,例如圆形的孔洞。通过治具将薄膜温度传感器、卡扣结构100和压着结构200合在一起,在卡扣结构100的测温平面的开口102中露出薄膜温度传感器的热敏电阻301感温面。应用中,可以用螺丝将压着结构200与待测物体测温平面压紧,薄膜温度传感器中的热敏电阻301感温面的反面被迫挤向压着结构200的凹部202, 同时反作用力促使热敏电阻301感温面紧紧贴于待测物体的测温表面,而凹部202可以保证隔热绝缘材料组成的压着结构隔离四周环境对测温的影响,同时,又是保证薄膜温度传感器中的热敏电阻在整个固定过程中,大力的挤压,而热敏电阻不被压碎的关键,从而使热敏电阻301测温更为准确。这时,卡扣结构100卡住薄膜温度传感器以及压着结构200后,其平面低于薄膜温度传感器中热敏电阻301的高度。这样,当有外力把薄膜温度传感器向外拉扯的过程中,高出卡扣结构100的测温平面的热敏电阻301又成为阻止薄膜温度传感器向外扯出的一个障碍。从而,保证薄膜温度传感器固定在压着结构200上。当压着结构固定薄膜温度传感器303后紧贴于待测物体的测温表面,其凸出于薄膜表面的热敏电阻301被迫挤向压着结构200的凹部202位置,同时反作用力促使凸出于薄膜表面热敏电阻301紧贴于待测物体的测温表面。卡扣结构100中的金属内圆外方的开口结构立即在薄膜温度传感器中热敏电阻301的四周形成热传导,热回流,从而大大加快了薄膜温度传感器反应速度。这里的压着结构有狭缝,便于金属卡扣结构的金属片从狭缝穿过、弯折,紧固到压着结构上。As described above, the opposite side of the temperature sensing surface side of the thin film temperature sensor is attached to the pressing structure 200, and the opposite side of the temperature sensing surface side of the thermistor 301 in the thin film temperature sensor is directly facing the recess 202 in the pressing structure 200, such as a circle Shaped hole. The film temperature sensor, the buckle structure 100 and the pressing structure 200 are combined together by a jig, and the temperature sensing surface of the thermistor 301 of the film temperature sensor is exposed in the opening 102 of the temperature measurement plane of the buckle structure 100. In the application, the pressing structure 200 and the temperature measurement plane of the object to be measured can be pressed with screws. The opposite side of the temperature sensing surface of the thermistor 301 in the thin film temperature sensor is forced into the recess 202 of the pressing structure 200, and the reaction force is at the same time. Promote the thermistor 301 temperature sensing surface closely to the temperature measurement surface of the object to be measured, and the recess 202 can ensure that the pressing structure composed of heat insulation material isolates the impact of the surrounding environment on the temperature measurement, and at the same time, ensures the film temperature The thermistor in the sensor is squeezed vigorously during the whole fixing process, and the thermistor is not crushed, which makes the thermistor 301 temperature measurement more accurate. At this time, after the buckle structure 100 catches the film temperature sensor and the pressing structure 200, its plane is lower than the height of the thermistor 301 in the film temperature sensor. In this way, when an external force is used to pull the film temperature sensor outward, the thermistor 301 that is higher than the temperature measurement plane of the buckle structure 100 becomes an obstacle to prevent the film temperature sensor from being pulled outward. Therefore, it is ensured that the film temperature sensor is fixed on the pressing structure 200. When the thin film temperature sensor 303 is fixed on the pressing structure and is closely attached to the temperature measurement surface of the object to be measured, the thermistor 301 protruding from the surface of the film is forced to the position of the recess 202 of the pressing structure 200, and the reaction force promotes Because the film surface thermistor 301 is closely attached to the temperature measurement surface of the object to be measured. The opening structure of the metal inner circle and the outer side of the buckle structure 100 immediately forms heat conduction and heat backflow around the thermistor 301 in the film temperature sensor, thereby greatly speeding up the reaction speed of the film temperature sensor. The pressing structure here has a slit, which facilitates the metal sheet of the metal buckle structure to pass through the slit, bend, and fasten to the pressing structure.
虽然上面描述的是测温面是平面的情况,但是本领域的技术人员可以想到本公开并不局限于此,而是可以应用于其他的测温面,例如曲面。Although the above description is a case where the temperature measurement surface is a plane, those skilled in the art can think that the present disclosure is not limited to this, but can be applied to other temperature measurement surfaces, such as curved surfaces.
图4A是本公开另一实施例中薄膜温度传感器的安装结构的卡扣结构的立体示意图。图4B是如图4A所示的卡扣结构的AA方向的俯视图。图4C是如图4A所示的卡扣结构在BB方向的侧视图。图4D是如图4A所示的卡扣结构在CC方向的侧视图。4A is a schematic perspective view of a buckle structure of a mounting structure of a thin film temperature sensor in another embodiment of the present disclosure. FIG. 4B is a top view in the AA direction of the snap structure shown in FIG. 4A. 4C is a side view of the buckle structure shown in FIG. 4A in the BB direction. FIG. 4D is a side view of the buckle structure shown in FIG. 4A in the CC direction.
如图4A、图4B、图4C和图4D所示,卡扣结构400可以包括金属片状的卡扣主体401、从卡扣主体401延伸出或者与卡扣主体401耦接的金属卡扣403和404,用于将薄膜温度传感器紧固到压着结构上。如图所示,卡扣主体401的曲面(例如弧面)测温面上具有开口402,当薄膜温度传感器紧固到压着结构上时,薄膜温度传感器的热敏电阻从开口402露出,与被测物体接触。如图所示,卡扣结构400还可以包括从卡扣主体401延伸出来或者与卡扣主体401耦接的止滑件405和406,用于防止薄膜温度传感器从压着结构和卡扣结构之间滑出。As shown in FIGS. 4A, 4B, 4C, and 4D, the buckle structure 400 may include a metal sheet-shaped buckle body 401, a metal buckle 403 extending from or coupled to the buckle body 401. And 404 for fastening the thin film temperature sensor to the crimping structure. As shown in the figure, the curved surface (such as a curved surface) of the snap body 401 has an opening 402. When the film temperature sensor is fastened to the pressing structure, the thermistor of the film temperature sensor is exposed through the opening 402, and The measured object is in contact. As shown in the figure, the buckle structure 400 may further include anti-sliding members 405 and 406 extending from the buckle body 401 or coupled to the buckle body 401 to prevent the film temperature sensor from being pressed between the pressing structure and the buckle structure. Occasionally slip out.
根据上述实施例,卡扣结构400的材料由金属或合金薄片组成,厚度<4mm,其测温表面为曲面(例如弧面)。卡扣结构400具体是具有包裹薄膜温度传感器中感温面,并露出热敏电阻的金属内圆外方结构,同时还有固定压着结构的功能, 有一个或多个阻止薄膜温度传感器滑出的卡扣。卡扣结构卡住薄膜温度传感器以及压着结构后,其测温平面低于薄膜温度传感器中热敏电阻的高度。According to the above embodiment, the material of the buckle structure 400 is composed of a metal or alloy sheet with a thickness of less than 4 mm, and the temperature measurement surface thereof is a curved surface (for example, a curved surface). The buckle structure 400 specifically has a metal inner circle outer structure that wraps the temperature-sensing surface of the film temperature sensor and exposes the thermistor, and also has the function of fixing the pressing structure, and one or more of which prevent the film temperature sensor from sliding out. Buckle. After the buckle structure clamps the film temperature sensor and the pressing structure, the temperature measurement plane is lower than the height of the thermistor in the film temperature sensor.
虽然在上述实施例中,卡扣主体401形成为弧面的方形,但是本领域的技术人员可以想到在其他实施例中可以将卡扣主体形成为其他形状,例如弧面的长方形、圆形或者椭圆形等等。虽然在上述实施例中开口402形成为圆形,但是本领域的技术人员可以想到在其他实施例中可以将开口形成为其他形状,例如椭圆形、方形或者长方形等等。虽然在上述实施例中,卡扣结构400具有两个金属卡扣403和404,但是本领域的技术人员可以想到在其他实施例中设置更多的金属卡扣,或者一个金属卡扣,只要能将薄膜温度传感器紧固到压着结构上即可。虽然在上述实施例中,卡扣结构400具有两个止滑件405和406,但是本领域的技术人员可以想到在其他实施例中设置更多的止滑件,或者一个止滑件,只要能防止薄膜温度传感器从压着结构和卡扣结构之间滑出即可。Although in the above embodiment, the buckle body 401 is formed as a square with a curved surface, those skilled in the art may think that the buckle body may be formed into other shapes in other embodiments, such as a rectangle with a curved surface, a circle, or Oval and so on. Although the opening 402 is formed in a circular shape in the above-mentioned embodiment, those skilled in the art may think that the opening may be formed in other shapes in other embodiments, such as an oval shape, a square shape, or a rectangular shape. Although in the above embodiment, the buckle structure 400 has two metal buckles 403 and 404, those skilled in the art can think of providing more metal buckles or one metal buckle in other embodiments, as long as they can The film temperature sensor can be fastened to the pressing structure. Although in the above embodiment, the buckle structure 400 has two anti-sliding members 405 and 406, those skilled in the art can think of providing more anti-sliding members or one anti-sliding member in other embodiments as long as It is sufficient to prevent the film temperature sensor from sliding out between the pressing structure and the snap structure.
图5A是本公开一个实施例中薄膜温度传感器的安装结构的压着结构的立体示意图。图5B是如图5A所示的安装结构沿着AA方向的示意图。图5C是如图5A所示的安装结构沿着BB方向的示意图。图5D是沿着图5C中的C-C’的剖面图。FIG. 5A is a schematic perspective view of a pressing structure of a mounting structure of a thin film temperature sensor according to an embodiment of the present disclosure. 5B is a schematic view of the mounting structure shown in FIG. 5A along the AA direction. 5C is a schematic view of the mounting structure shown in FIG. 5A along the BB direction. Fig. 5D is a sectional view taken along C-C 'in Fig. 5C.
根据本实施例的压着结构包括贴紧结构(例如压着板501)和固定结构(例如固定结构505),贴紧结构有个凹部,例如封闭的孔洞,其直径大于薄膜温度传感器中热敏电阻的直径。凹部的外缘在一个曲面上,从而实现曲面贴紧。如图5A、图5B、图5C和图5D所示,根据本实施例的压着结构500由隔热绝缘材料制成,形成为具有凹部502。根据本公开的实施例,压着结构500是由电木、塑胶、玻璃纤维、陶瓷、硅橡胶等绝缘材料所组成。该压着结构500包括压着板501和从压着板延伸出去的固定结构505。在压着板501上形成有凹部502,其外缘形状例如是弧面上的圆形,但是也可以是弧面上的椭圆形、方形或者长方形,用于容纳薄膜温度传感器的热敏电阻。如图所示,在压着板502的凹部502的外侧形成有多个突出部506、507、508,两侧形成分别形成槽503和504,方便卡扣结构的卡扣穿过,从而将薄膜温度传感器紧固到压着结构500上。The pressing structure according to this embodiment includes a close structure (for example, a pressing plate 501) and a fixed structure (for example, a fixed structure 505). The close structure has a recess, such as a closed hole, and has a diameter larger than that of the thermal sensitivity in the film temperature sensor. The diameter of the resistor. The outer edge of the recess is on a curved surface, so that the curved surface is tight. As shown in FIGS. 5A, 5B, 5C, and 5D, the pressing structure 500 according to the present embodiment is made of a heat-insulating material, and is formed to have a recessed portion 502. According to the embodiment of the present disclosure, the crimping structure 500 is composed of insulating materials such as bakelite, plastic, fiberglass, ceramic, and silicon rubber. The pressing structure 500 includes a pressing plate 501 and a fixing structure 505 extending from the pressing plate. A recessed portion 502 is formed on the pressure plate 501, and the shape of the outer edge is, for example, a circular shape on an arc surface, but it may also be an oval shape, a square shape, or a rectangular shape on the arc surface to accommodate the thermistor of the film temperature sensor. As shown in the figure, a plurality of protruding portions 506, 507, and 508 are formed on the outer side of the recessed portion 502 of the pressing plate 502, and grooves 503 and 504 are formed on both sides to facilitate the buckle of the buckle structure to pass through the film. The temperature sensor is fastened to the crimping structure 500.
虽然在上述实施例中,突出部506、507和508形成为在压着板501的三个侧边上,但是本领域的技术人员可以想到仅仅将突出部形成在一个或者两个侧边,或者不设置突出部。虽然在上述实施例中形成有两个槽503和504,但是本领域 的技术人员可以想到在其他实施例中可以形成其他的形状,例如穿过压着板的通孔或者狭缝等等,也可以形成三个或者更多槽,只要能方便卡扣结构的卡扣将薄膜温度传感器固定到压着结构上即可。Although in the above embodiment, the protrusions 506, 507, and 508 are formed on the three sides of the pressing plate 501, those skilled in the art can think of forming the protrusions only on one or two sides, or No protrusions are provided. Although two grooves 503 and 504 are formed in the above embodiment, those skilled in the art can think of other shapes can be formed in other embodiments, such as through holes or slits passing through the pressure plate, etc. Three or more grooves can be formed, as long as the buckle of the buckle structure can be used to fix the film temperature sensor to the pressing structure.
根据其他实施例,可以在凹部502的底部设置隔热绝缘垫片,用于缓冲对热敏电阻的压力。另外,在凹部502外侧设置至少一个突出部507的情况下,卡扣结构的测温面与突出部507的顶端平齐或者略微超出突出部507。According to other embodiments, a thermal insulation pad may be provided at the bottom of the recess 502 for buffering the pressure on the thermistor. In addition, when at least one protruding portion 507 is provided outside the recessed portion 502, the temperature measurement surface of the snap structure is flush with the top end of the protruding portion 507 or slightly protrudes beyond the protruding portion 507.
图6A是本公开另一个实施例中将薄膜温度传感器设置在压着结构中的示意图。图6B是本公开另一个实施例中利用卡扣结构将薄膜温度传感器紧固到压着结构上的一个示意图。图6C是本公开另一个实施例中利用卡扣结构将薄膜温度传感器紧固到压着结构上的另一个示意图。图6D是沿着图6B中的D-D’的剖面图。FIG. 6A is a schematic diagram of setting a thin film temperature sensor in a pressing structure in another embodiment of the present disclosure. FIG. 6B is a schematic diagram of fastening the film temperature sensor to the pressing structure by using a snap structure in another embodiment of the present disclosure. FIG. 6C is another schematic view of fastening the film temperature sensor to the pressing structure by using a snap structure in another embodiment of the present disclosure. Fig. 6D is a sectional view taken along D-D 'in Fig. 6B.
如图6A所示,根据本公开实施例的薄膜温度传感器包括热敏电阻601、与热敏电阻连接的引线604和包覆热敏电阻的薄膜603和包覆引线604的薄膜602,这里薄膜可以一体形成,也可以分段组成。将薄膜温度传感器放到压着板501上,使得热敏电阻601头部嵌入到压着板501的凹部的位置,例如孔洞中。As shown in FIG. 6A, a thin film temperature sensor according to an embodiment of the present disclosure includes a thermistor 601, a lead 604 connected to the thermistor, a thin film 603 covering the thermistor, and a thin film 602 covering the lead 604. It can be formed in one piece or in sections. The thin film temperature sensor is placed on the pressure plate 501 so that the head of the thermistor 601 is embedded in the position of the recess of the pressure plate 501, such as a hole.
然后,如图6B所示,将卡扣结构的金属卡扣穿过压着结构的侧面的槽,将薄膜温度传感器紧固到压着结构上,使得热敏电阻601从卡扣结构的卡扣主体401上的开口402露出。如图6C所示,金属卡扣403和404从槽穿过后将薄膜温度传感器紧固到压着结构上。另外,在图6B的图中和图6D的剖面图中还示出了止滑件405和406,防止薄膜温度传感器滑出。Then, as shown in FIG. 6B, the metal buckle of the buckle structure is passed through the groove on the side of the pressing structure, and the film temperature sensor is fastened to the pressing structure, so that the thermistor 601 is removed from the buckle of the buckle structure An opening 402 in the main body 401 is exposed. As shown in FIG. 6C, the metal buckles 403 and 404 fasten the film temperature sensor to the pressing structure after passing through the groove. In addition, in the diagram of FIG. 6B and the cross-sectional view of FIG. 6D, anti-slip members 405 and 406 are also shown to prevent the film temperature sensor from slipping out.
如上所述,薄膜温度传感器的感温面侧的反面贴住压着结构500,薄膜温度传感器中的热敏电阻601感温面侧的反面正对着压着结构500中的凹部,例如圆形的孔洞。通过治具将薄膜温度传感器、卡扣结构400和压着结构500合在一起,在卡扣结构400的测温平面的开口402中露出薄膜温度传感器的热敏电阻301感温面。应用中,将压着结构500与待测物体测温平面压紧,薄膜温度传感器中的热敏电阻601感温面的反面被迫挤向压着结构500的凹部,同时反作用力促使热敏电阻501感温面紧紧贴于待测物体的曲面测温表面,而凹部可以保证隔热绝缘材料组成的压着结构隔离四周环境对测温的影响,同时,又是保证薄膜温度传感器中的热敏电阻在整个固定过程中,大力的挤压,而热敏电阻不被压碎的关键,从而使热敏电阻601测温更为准确。这时,卡扣结构400卡住薄膜温度传感器以 及压着结构500后,其平面低于薄膜温度传感器中热敏电阻601的高度。这样,当有外力把薄膜温度传感器向外拉扯的过程中,高出卡扣结构400的测温平面的热敏电阻601又成为阻止薄膜温度传感器向外扯出的一个障碍。从而,保证薄膜温度传感器固定在压着结构500上。当压着结构固定薄膜温度传感器303后紧贴于待测物体的测温表面,其凸出于薄膜表面的热敏电阻601被迫挤向压着结构500的凹部中,同时反作用力促使凸出于薄膜表面热敏电阻601紧贴于待测物体的测温表面。卡扣结构400中的金属内圆外方的开口结构立即在薄膜温度传感器中热敏电阻601四周形成热传导,热回流,从而大大加快了薄膜温度传感器反应速度。As described above, the opposite side of the temperature sensing surface side of the thin film temperature sensor is attached to the pressing structure 500, and the opposite side of the temperature sensing surface side of the thermistor 601 in the thin film temperature sensor is directly facing the recess in the pressing structure 500, such as a circle Hole. The film temperature sensor, the buckle structure 400 and the pressing structure 500 are combined together by a jig, and the temperature sensing surface of the thermistor 301 of the film temperature sensor is exposed in the opening 402 of the temperature measurement plane of the buckle structure 400. In the application, the pressing structure 500 is pressed against the temperature measurement plane of the object to be measured, and the opposite side of the temperature sensing surface of the thermistor 601 in the film temperature sensor is forced into the recess of the pressing structure 500, and the reaction force promotes the thermistor. The 501 temperature sensing surface is closely attached to the curved temperature measurement surface of the object to be measured, and the recessed portion can ensure that the pressing structure composed of heat insulation material isolates the surrounding environment from the impact on the temperature measurement, and at the same time, ensures the heat In the entire fixing process, the thermistor is squeezed vigorously, and the thermistor is not crushed, so that the temperature measurement of the thermistor 601 is more accurate. At this time, after the buckle structure 400 catches the thin film temperature sensor and presses the structure 500, its plane is lower than the height of the thermistor 601 in the thin film temperature sensor. In this way, when an external force is used to pull the film temperature sensor outward, the thermistor 601, which is higher than the temperature measurement plane of the buckle structure 400, becomes an obstacle to prevent the film temperature sensor from being pulled outward. Therefore, it is ensured that the film temperature sensor is fixed on the pressing structure 500. When the pressing structure fixes the thin film temperature sensor 303 tightly to the temperature measurement surface of the object to be measured, the thermistor 601 protruding from the surface of the film is forced into the recess of the pressing structure 500, and at the same time, the reaction force promotes the protrusion The thermistor 601 on the film surface is closely attached to the temperature measurement surface of the object to be measured. The opening structure of the metal inner circle and the outer side of the buckle structure 400 immediately forms thermal conduction and thermal backflow around the thermistor 601 in the film temperature sensor, thereby greatly speeding up the reaction speed of the film temperature sensor.
图7A是本公开又一实施例的将温度保险结构压在薄膜温度传感器上的示意图。图7B是本公开又一实施例将紧固结构压在温度保险结构上的示意图。图7C是沿着图7B中的E-E’的剖面图。FIG. 7A is a schematic diagram of pressing a temperature fuse structure on a thin film temperature sensor according to another embodiment of the present disclosure. FIG. 7B is a schematic diagram of pressing the fastening structure on the temperature insurance structure according to another embodiment of the present disclosure. Fig. 7C is a sectional view taken along E-E 'in Fig. 7B.
如图所示的温度传感器可以包括薄膜温度传感器,它具有热敏电阻702及其包覆薄膜701、与热敏电阻连接的引线及其包覆薄膜703.薄膜701和薄膜703可以一体形成,也可以分段形成。The temperature sensor shown in the figure may include a thin film temperature sensor, which has a thermistor 702 and its covering film 701, a lead connected to the thermistor and its covering film 703. The film 701 and the film 703 may be integrally formed, and Can be formed in sections.
如图所示的温度传感器还包括温度保险丝结构,包括被绝缘结构711包裹的温度保险丝和与温度保险丝连接的引线712和713,其中所述温度保险丝的绝缘结构711具有孔洞,当温度保险丝结构压在薄膜温度传感器上时,所述热敏电阻702从所述孔洞714露出。The temperature sensor shown in the figure also includes a temperature fuse structure, including a temperature fuse wrapped by an insulation structure 711 and leads 712 and 713 connected to the temperature fuse. The insulation structure 711 of the temperature fuse has a hole. When on a thin film temperature sensor, the thermistor 702 is exposed from the hole 714.
该实施例的温度传感器还包括紧固结构721,压在温度保险丝结构上,并且紧固结构耦接到被测量物体,从而将所述温度保险丝结构和所述薄膜温度传感器压在所述被测量物体上。The temperature sensor of this embodiment further includes a fastening structure 721 pressed on the temperature fuse structure, and the fastening structure is coupled to the object to be measured, thereby pressing the temperature fuse structure and the thin film temperature sensor on the measured object. On the object.
根据其他实施例,薄膜温度传感器的延伸方向与所述温度保险丝结构的延伸方向相同或者不同。这里,温度保险丝结构的绝缘结构714由陶瓷构成。According to other embodiments, the extension direction of the thin film temperature sensor is the same as or different from the extension direction of the temperature fuse structure. Here, the insulation structure 714 of the thermal fuse structure is made of ceramic.
如图所示的实施例中,薄膜温度传感器的安装结构包括薄膜温度传感器701,以及贴紧薄膜温度传感器701的温度保险丝711,固定保险丝的压着结构721。温度保险丝711有个封闭的孔洞714,当压着结构721固定薄膜温度传感器时,温度超过指定的温度时,温度保险丝就会起到过热保护的作用。可以由压着结构721压着温度保险丝711,然后由温度保险丝711压着薄膜温度传感器702,薄膜温度传感器702和温度保险丝711以重叠、90度角、180度角或者其他角度等 各种角度的固定。In the embodiment shown in the figure, the mounting structure of the thin-film temperature sensor includes a thin-film temperature sensor 701, a temperature fuse 711 that is close to the thin-film temperature sensor 701, and a pressing structure 721 that fixes the fuse. The temperature fuse 711 has a closed hole 714. When the film temperature sensor is fixed by the pressing structure 721, the temperature fuse will serve as an overheat protection when the temperature exceeds a specified temperature. The temperature fuse 711 can be pressed by the pressing structure 721, and then the film temperature sensor 702 is pressed by the temperature fuse 711. The film temperature sensor 702 and the temperature fuse 711 overlap at various angles such as 90 degrees, 180 degrees, or other angles. fixed.
图8A是本公开另一个实施例的温度传感装置的立体图。图8B是图8A所示的温度传感装置的俯视图。图8C是图8A所示的温度传感装置的侧视图。图8D是沿着图8B所示的虚线E-E’的剖面图。图8E是沿着图8B所示的虚线F-F’的剖面图。FIG. 8A is a perspective view of a temperature sensing device according to another embodiment of the present disclosure. FIG. 8B is a plan view of the temperature sensing device shown in FIG. 8A. FIG. 8C is a side view of the temperature sensing device shown in FIG. 8A. Fig. 8D is a sectional view taken along a dotted line E-E 'shown in Fig. 8B. Fig. 8E is a sectional view taken along a broken line F-F 'shown in Fig. 8B.
如图所示的温度传感装置包括安装结构801和紧固结构805,用于将薄膜温度传感器安装到被检查物体上,该薄膜温度传感器具备热敏电阻和引线。安装结构801具有与被测量物体接触的表面并且在侧面具有槽口802,所述表面上有开口,薄膜温度传感器插入到槽口802中时,所述薄膜温度传感器的头部从开口露出,并且卡住薄膜温度传感器头部薄膜的前半部,一个楔子830可以插入槽口802卡住薄膜温度传感器头部薄膜后半部分。紧固结构805与安装结构810耦接,并且紧固结构805耦接到被测量物体,从而将插入了薄膜温度传感器的安装结构压在所述被测量物体上。在安装结构的开口中具有一个或多个凸起803,用于将薄膜温度传感器顶向被测量物体。在紧固结构805上具有孔位810,方便安装到被测量物体上。例如紧固结构805可以靠螺丝固定,或者下面的圆环插入固定。The temperature sensing device shown in the figure includes a mounting structure 801 and a fastening structure 805 for mounting a thin film temperature sensor on an object to be inspected. The thin film temperature sensor includes a thermistor and a lead wire. The mounting structure 801 has a surface in contact with the object to be measured and a notch 802 on the side, the surface has an opening, and when the film temperature sensor is inserted into the notch 802, the head of the film temperature sensor is exposed through the opening, The front half of the film of the film temperature sensor head is stuck, and a wedge 830 can be inserted into the slot 802 to hold the back half of the film of the film temperature sensor head. The fastening structure 805 is coupled to the mounting structure 810, and the fastening structure 805 is coupled to the object to be measured, so as to press the mounting structure with the thin film temperature sensor inserted on the object to be measured. There are one or more protrusions 803 in the opening of the mounting structure, which are used to push the film temperature sensor toward the measured object. The fastening structure 805 has a hole position 810, which is convenient for installation on the object to be measured. For example, the fastening structure 805 can be fixed by screws, or the lower ring can be inserted and fixed.
图9A示出了根据本公开另一实施例的将薄膜温度传感器插入到安装结构中的立体图。图9B是图9A所示的温度传感装置的俯视图。图9C是沿着图9B所示的虚线G-G’的剖面图。图9D是图9C的局部放大图。FIG. 9A illustrates a perspective view of inserting a thin film temperature sensor into a mounting structure according to another embodiment of the present disclosure. FIG. 9B is a plan view of the temperature sensing device shown in FIG. 9A. Fig. 9C is a sectional view taken along a dotted line G-G 'shown in Fig. 9B. Fig. 9D is a partially enlarged view of Fig. 9C.
在图9A中,贴紧和压着为一体结构,它将薄膜温度传感器中热敏电阻前面的薄膜820深入槽内,中间借助弧形结构803将薄膜热敏电阻821高于整个测温面,热敏电阻821的下面有空穴,当热敏电阻821受到挤压时,热敏电阻821感温面的反面被迫挤向空穴,同时反作用力促使热敏电阻821感温面紧紧贴于待测物体的曲面测温表面,而空穴可以保证隔热绝缘材料组成的压着结构隔离四周环境对测温的影响,同时,又是保证薄膜温度传感器中的热敏电阻在整个固定过程中,大力的挤压,而热敏电阻不被压碎的关键,从而使热敏电阻测温更为准确。薄膜温度传感器中热敏电阻后面的薄膜也在槽内,靠一个楔子830插入薄膜尾端815下面的槽内时,使槽内薄膜温度传感器完全固定在贴紧,压着为一体结构上。贴紧,压着为一体结构为绝缘材料组成,包括电木或塑胶或陶瓷等。In FIG. 9A, the tight and pressed structure is an integrated structure, which pushes the thin film 820 in front of the thermistor in the thin film temperature sensor into the groove, and the thin film thermistor 821 is higher than the entire temperature measurement surface by means of an arc structure 803 in the middle. There is a cavity under the thermistor 821. When the thermistor 821 is squeezed, the opposite side of the thermistor 821's temperature-sensitive surface is forced to squeeze into the cavity, and at the same time, the reaction force causes the thermistor 821's temperature-sensitive surface to be closely attached. The surface is used to measure the temperature of the curved surface of the object to be measured, and the cavity can ensure that the pressing structure composed of heat insulation material isolates the surrounding environment from the impact on the temperature measurement. At the same time, it also ensures that the thermistor in the film temperature sensor is fixed during the entire fixing process. The key to squeeze the thermistor without crushing is to make the thermistor temperature measurement more accurate. The film behind the thermistor in the film temperature sensor is also in the slot. When a wedge 830 is inserted into the slot under the film tail 815, the film temperature sensor in the slot is completely fixed and pressed into an integrated structure. It is close and pressed into an integrated structure composed of insulating materials, including bakelite or plastic or ceramic.
上述技术方案中用新结构取代了胶水,保护了环境,在高温和潮湿环境中,也能保持测温的稳定性,为进一步全自动生产奠定了基础,还解决了曲面测温问 题。同时,大大提高了薄膜温度传感器反应速度。The above technical solution replaced the glue with a new structure to protect the environment. It can also maintain the stability of temperature measurement in high temperature and humid environments, laying the foundation for further fully automatic production and solving the problem of curved surface temperature measurement. At the same time, the reaction speed of the thin film temperature sensor is greatly improved.
虽然已参照几个典型实施例描述了本公开,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本公开能够以多种形式具体实施而不脱离公开的精神或实质,所以应当理解,上述实施例不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。Although the present disclosure has been described with reference to several exemplary embodiments, it should be understood that the terminology used is illustrative and exemplary, and not restrictive. Since the present disclosure can be embodied in various forms without departing from the spirit or essence of the disclosure, it should be understood that the above-mentioned embodiments are not limited to any of the foregoing details, but should be broadly interpreted within the spirit and scope defined by the appended claims. , Therefore, all changes and modifications falling within the scope of the claims or their equivalents shall be covered by the appended claims.
Claims (15)
- 一种薄膜温度传感器的安装结构,所述薄膜温度传感器具备热敏电阻和引线,包括:A mounting structure for a thin-film temperature sensor, the thin-film temperature sensor having a thermistor and a lead, including:压着结构,由隔热绝缘材料制成,包括对薄膜温度传感器感温面的贴紧结构和固定结构,贴紧结构为平面贴紧或者曲面贴紧,并具有凹部,固定结构用来固定薄膜温度传感器的安装结构;The crimping structure is made of heat-insulating and insulating materials, and includes a close structure and a fixed structure for the temperature sensing surface of the thin film temperature sensor. The close structure is a flat or curved surface, and has a recess. Installation structure of temperature sensor;卡扣结构,包括金属片和从所述金属片延伸或者与所述金属片耦接的金属卡扣,所述金属片具有与被测物体接触的测温面,所述测温面具有开口,其中所述金属卡扣紧固到所述压着结构上,将所述薄膜温度传感器的热敏电阻的头部压入所述压着结构的凹部位置,并且将所述薄膜温度传感器的热敏电阻的头部从所述测温面的开口中露出,与所述测温面平齐或者高出测温面。The buckle structure includes a metal sheet and a metal buckle extending from the metal sheet or coupled to the metal sheet, the metal sheet has a temperature measuring surface in contact with the measured object, and the temperature measuring surface has an opening, The metal buckle is fastened to the pressing structure, presses the head of the thermistor of the thin film temperature sensor into the recessed position of the pressing structure, and presses the heat of the thin film temperature sensor. The head of the resistor is exposed from the opening of the temperature measuring surface, and is flush with or higher than the temperature measuring surface.
- 如权利要求1所述的安装结构,其中所述卡扣结构的金属片厚度小于4mm并且测温面具体为与所述被测物体表面贴合的平面或者曲面。The mounting structure according to claim 1, wherein the thickness of the metal piece of the buckle structure is less than 4 mm and the temperature measurement surface is a flat surface or a curved surface that fits the surface of the measured object.
- 如权利要求1所述的安装结构,其中所述隔热绝缘材料包括电木、塑胶、玻璃纤维、陶瓷、硅橡胶中的至少之一。The mounting structure according to claim 1, wherein the heat insulation material comprises at least one of bakelite, plastic, glass fiber, ceramic, and silicone rubber.
- 如权利要求1所述的安装结构,所述压着结构的凹部是一个封闭的孔洞,所述安装结构还包括设置在所述孔洞中的隔热绝缘垫片。The mounting structure according to claim 1, wherein the recess of the pressing structure is a closed hole, and the mounting structure further comprises a heat-insulating and insulating gasket disposed in the hole.
- 如权利要求1所述的温度传感装置,其中所述压着结构的两侧分别具有槽,所述金属卡扣从所述槽中穿过,紧固到所述压着结构上。The temperature sensing device according to claim 1, wherein two sides of the pressing structure have grooves respectively, and the metal buckle passes through the grooves and is fastened to the pressing structure.
- 如权利要求1所述的安装结构,其中所述压着结构为温度保险丝的一种外壳。The mounting structure according to claim 1, wherein the pressing structure is a housing of a thermal fuse.
- 如权利要求1所述的安装结构,其中所述热敏电阻由裸片型热敏电阻和玻封型热敏电阻组成。The mounting structure according to claim 1, wherein the thermistor is composed of a bare chip thermistor and a glass-sealed thermistor.
- 一种温度传感装置,包括:A temperature sensing device includes:薄膜温度传感器,具备热敏电阻和引线;Thin film temperature sensor with thermistor and leads;压着结构,由隔热绝缘材料制成,包括对薄膜温度传感器感温面的贴紧结构和固定结构,贴紧结构为平面贴紧或者曲面贴紧,并具有凹部,固定结构用来固定薄膜温度传感器的安装结构;The crimping structure is made of heat-insulating and insulating materials, and includes a close structure and a fixed structure for the temperature sensing surface of the thin film temperature sensor. The close structure is a flat or curved surface, and has a recess. The fixed structure is used to fix the film. Installation structure of temperature sensor;卡扣结构,包括金属片和从所述金属片延伸或者与所述金属片耦接的金属卡 扣,所述金属片具有与被测物体接触的测温面,所述金属卡扣测温面具有开口,其中金属卡扣紧固到压着结构上,将所述薄膜温度传感器的热敏电阻的头部压入压着结构的凹部位置,并且将所述薄膜温度传感器的热敏电阻的头部从金属卡扣测温面的开口中露出,与所述金属卡扣测温面平齐或者高出测温面。The buckle structure includes a metal sheet and a metal buckle extending from the metal sheet or coupled to the metal sheet, the metal sheet has a temperature measuring surface in contact with the measured object, and the metal buckle temperature measuring surface Having an opening in which a metal buckle is fastened to the pressing structure, pressing the head of the thermistor of the film temperature sensor into the recessed position of the pressing structure, and pressing the head of the thermistor of the film temperature sensor The part is exposed from the opening of the temperature measuring surface of the metal buckle, and is flush with or higher than the temperature measuring surface of the metal buckle.
- 如权利要求8所述的温度传感装置,其中所述压着结构的两侧分别具有槽,所述金属卡扣从所述槽中穿过,紧固到所述压着结构上。The temperature sensing device according to claim 8, wherein two sides of the pressing structure have grooves respectively, and the metal buckle passes through the grooves and is fastened to the pressing structure.
- 一种温度传感装置,包括:A temperature sensing device includes:薄膜温度传感器,具备热敏电阻和引线,其中所述薄膜温度传感器的测温面与被测物体接触;A thin film temperature sensor with a thermistor and a lead, wherein the temperature measurement surface of the thin film temperature sensor is in contact with the measured object;温度保险丝结构,包括被绝缘结构包裹的温度保险丝和与温度保险丝连接的端子,其中温度保险丝的绝缘结构具有孔洞,当所述温度保险丝结构压在薄膜温度传感器上时,所述热敏电阻的头部从孔洞露出;The temperature fuse structure includes a temperature fuse wrapped by an insulation structure and a terminal connected to the temperature fuse. The insulation structure of the temperature fuse has a hole. When the temperature fuse structure is pressed on a thin film temperature sensor, the head of the thermistor The part is exposed from the hole;紧固结构,压在所述温度保险丝结构上,并且所述紧固结构耦接到被测量物体,从而将温度保险丝结构和薄膜温度传感器压在所述被测量物体上。The fastening structure is pressed on the temperature fuse structure, and the fastening structure is coupled to the object to be measured, thereby pressing the temperature fuse structure and the thin film temperature sensor on the object to be measured.
- 如权利要求10所述的温度传感装置,其中所述薄膜温度传感器的延伸方向与所述温度保险结构的延伸方向相同或者不同。The temperature sensing device according to claim 10, wherein an extension direction of the thin film temperature sensor is the same as or different from an extension direction of the temperature fuse structure.
- 如权利要求10所述的温度传感装置,其中所述温度保险丝结构的绝缘结构由陶瓷构成。The temperature sensing device according to claim 10, wherein an insulation structure of the temperature fuse structure is made of ceramic.
- 一种温度传感装置,包括:A temperature sensing device includes:薄膜温度传感器,具备热敏电阻和引线;Thin film temperature sensor with thermistor and leads;安装结构,具有与被测量物体接触的表面并且在侧面具有槽口,所述表面上有开口,薄膜温度传感器插入到槽口中时,所述薄膜温度传感器的头部从开口露出,并且卡住薄膜温度传感器头部薄膜的前半部,一个楔子插入槽口卡住薄膜温度传感器头部薄膜后半部分;Mounting structure having a surface in contact with the object to be measured and a notch on the side, said surface having an opening, and when the thin film temperature sensor is inserted into the notch, the head of the thin film temperature sensor is exposed from the opening and the film is stuck The first half of the temperature sensor head film, a wedge inserted into the notch to hold the rear half of the film temperature sensor head film;紧固结构,与安装结构耦接,并且所述紧固结构耦接到被测量物体,从而将插入了薄膜温度传感器的安装结构压在所述被测量物体上。The fastening structure is coupled to the mounting structure, and the fastening structure is coupled to the object to be measured, so as to press the mounting structure with the film temperature sensor inserted on the object to be measured.
- 如权利要求13所述的温度传感装置,其中所述开口的底面具有凸起,将所述薄膜温度传感器顶向被测量物体。The temperature sensing device according to claim 13, wherein a bottom surface of the opening has a protrusion, and the thin film temperature sensor is directed toward the object to be measured.
- 如权利要求13所述的温度传感装置,其中安装结构的材料为绝缘材料,包括电木或塑胶或陶瓷。The temperature sensing device according to claim 13, wherein a material of the mounting structure is an insulating material, including bakelite, plastic, or ceramic.
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CN101660950A (en) * | 2008-08-27 | 2010-03-03 | 百乐仕株式会社 | Temperature sensor mounting unit |
CN203519182U (en) * | 2013-10-16 | 2014-04-02 | 兴勤电子工业股份有限公司 | Temperature sensing device |
CN105143840A (en) * | 2013-05-10 | 2015-12-09 | 伊利诺斯工具制品有限公司 | Temperature sensor belt |
US20160153839A1 (en) * | 2014-12-02 | 2016-06-02 | Lg Electronics Inc. | Temperature sensing apparatus for heat exchanger |
CN108398195A (en) * | 2018-04-17 | 2018-08-14 | 杭州科美特传感器有限公司 | A kind of high-precision thermometric fuse-link temperature measurement component |
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CN101660950A (en) * | 2008-08-27 | 2010-03-03 | 百乐仕株式会社 | Temperature sensor mounting unit |
CN105143840A (en) * | 2013-05-10 | 2015-12-09 | 伊利诺斯工具制品有限公司 | Temperature sensor belt |
CN203519182U (en) * | 2013-10-16 | 2014-04-02 | 兴勤电子工业股份有限公司 | Temperature sensing device |
US20160153839A1 (en) * | 2014-12-02 | 2016-06-02 | Lg Electronics Inc. | Temperature sensing apparatus for heat exchanger |
CN108398195A (en) * | 2018-04-17 | 2018-08-14 | 杭州科美特传感器有限公司 | A kind of high-precision thermometric fuse-link temperature measurement component |
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