WO2020036873A1 - Cleaning formulations with liquid repellency - Google Patents

Cleaning formulations with liquid repellency Download PDF

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Publication number
WO2020036873A1
WO2020036873A1 PCT/US2019/046168 US2019046168W WO2020036873A1 WO 2020036873 A1 WO2020036873 A1 WO 2020036873A1 US 2019046168 W US2019046168 W US 2019046168W WO 2020036873 A1 WO2020036873 A1 WO 2020036873A1
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WIPO (PCT)
Prior art keywords
cleaning formulation
cleaning
formulation
surfactant
overall weight
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PCT/US2019/046168
Other languages
French (fr)
Inventor
Andrew BALLIET
Alexander TANGEN
Original Assignee
Gpcp Ip Holdings Llc
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Publication of WO2020036873A1 publication Critical patent/WO2020036873A1/en

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/162Organic compounds containing Si
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0008Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/04Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
    • C11D17/049Cleaning or scouring pads; Wipes
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3703Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/373Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicones
    • C11D3/3742Nitrogen containing silicones
    • C11D2111/12

Definitions

  • the presently disclosed subject matter relates to cleaning formulations for three- dimensional textile surfaces and fibrous substrates, such as but not limited to carpets, rugs, upholstery, and fabrics.
  • the cleaning formulations of the present disclosure provide both effective stain removal and liquid repellency from future soiling.
  • Such cleaning formulations comprise a functional resin, a surfactant, and a liquid solution carrier.
  • Liquid cleaning solutions are used for a variety of reasons, including for personal, commercial, and industrial cleaning applications.
  • cleaning solutions can remove various stains, dirt, dust, urine, soil, grease, oils, and the like from three-dimensional textile surfaces.
  • Cleaning solutions can be applied as a ready -to-use or diluted prior to use. Additionally, they can be sprayed or otherwise applied directly to a surface, or can be carried on a substrate, such as a wet or premoistened wipe, brush, or as a concentrate for dilute and use applications by the end user.
  • a cleaning formulation it is desirable, therefore, for a cleaning formulation to have adequate or necessary amounts of wetting properties to adequately clean a stained textile, but also provide liquid repellency, such as a hydrophobic barrier, to repel and prevent future staining and soiling, especially from water- based sources.
  • liquid repellency such as a hydrophobic barrier
  • the chemistry and mechanisms associated with improved or better liquid repellency characteristics make it difficult to wet, treat, and clean stains.
  • cleaning formulations currently commercially available either clean and treat stains or repel liquids and soils, but not both. Accordingly, such cleaning solutions cannot both clean stains and provide ongoing and future protection for a three-dimensional textile surface.
  • the presently disclosed subject matter provides cleaning formulations for three- dimensional fibrous substrates containing specific components. It was surprisingly and advantageously found that such cleaning formulations both effectively treated stains and offered liquid repellency from future soiling.
  • the cleaning formulation includes at least one functional resin, at least one surfactant, and a liquid solution carrier, and provides liquid repellency against re-soil.
  • the at least one functional resin is selected from the group consisting of amino alkyl functionalized resin; amino alkyl functionalized MQ silicone resin; unreacted MQ resin; siloxane; silicone resin blend; silicone polyvinyl acetate; silicone polyvinyl acetate neutralized with ammonium hydroxide; silicone functionalized acrylic; and combinations thereof.
  • the functional resin is present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation. In another embodiment, the functional resin is present in an amount of from about 0.02 wt-% to about 10 wt- %, based on the overall weight of the cleaning formulation.
  • the at least one surfactant is selected from the group consisting of linear alcohol ethoxylate, secondary alcohol ethoxylate, branched secondary alcohol ethoxylate, nonylphenol ethoxylate, octylphenol ethoxylate, ethoxylated/propoxylated copolymer, alkyl polyglucoside, polyethylene glycol 14 dimethicone, and a combination thereof.
  • the surfactant is a non-ionic surfactant present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation.
  • the non-ionic surfactant is present in an amount of from about 0.02 wt-% to about 2.0 wt-%, based on the overall weight of the cleaning formulation.
  • the at least one surfactant is an anionic surfactant present in an amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation.
  • the at least one anionic surfactant is present in an amount of from about 0.01 wt-% to about 1.0 wt-%, based on the overall weight of the cleaning formulation.
  • the surfactant is an amphoteric surfactant.
  • the cleaning formulations disclosed herein can further comprise at least one solvent.
  • the at least one solvent is selected from the group consisting of ethanol, methanol, butanol, acetone, isopropyl alcohol, propylene glycol, propanediol, ethylene glycol, butylene glycol, triethylene glycol, diethylene glycol, and dibasic esters.
  • Suitable solvents can also include glycol ethers, such as, but not limited to, dipropylene glycol methyl ether, dipropylene glycol n-butyl ether, dipropylene glycol n-propyl ether, propylene glycol diacetate, propylene glycol methyl ether, propylene glycol n-butyl ether, propylene glycol n-propyl ether, propylene glycol phenyl ether, tripropylene glycol methyl ether, tripropylene glycol n-butyl ether, tripropylene glycol n-propyl ether, and dipropylene glycol dimethyl ether.
  • glycol ethers such as, but not limited to, dipropylene glycol methyl ether, dipropylene glycol n-butyl ether, dipropylene glycol n-propyl ether, propylene glycol diacetate, propylene glycol methyl ether, propylene glycol
  • the at least one solvent is a linear silicone oil selected from the group consisting of disiloxane, polydimethylsiloxane, and combinations thereof.
  • the solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
  • the solvent is present in an amount of from about 0.05 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
  • the cleaning formulation can further comprise a neutralizer.
  • the neutralizer is selected from the group consisting of ammonium hydroxide, sodium hydroxide, potassium hydroxide, methylamine, ethylamine, triethylamine, n-propylamine, isopropylamine, n- butylamine, isobutylamine, sec-butylamine, t-butylamine, n-hexylamine, cyclohexyl amine, n- ocylamine, n-decylamine, n-dodecylamine, diisopropylamine, diisobutylamine, dicyclohexylamine, bis(2-ethylhexyl)amine, didecylamine, h,h-dimethyl-n’ethylethlenediamine, pyrrolidine, piperidine, hexametheneimine, 2-pyrrolidinemethanol, heputam
  • the cleaning formulation can further comprise an oxidant.
  • the oxidant is selected from the group consisting of benzyl peroxide, peracetic acid, perborate salts, percarbonate salts, permanganate salts, and combinations thereof.
  • the cleaning formulation can further comprise a corrosion inhibitor.
  • the corrosion inhibitor is selected from the group consisting of sodium benzoate, benzoate salts of ammonium and sodium, polyglyceryl-4 oleate, and combinations thereof.
  • the cleaning formulation further comprises at least one fragrance.
  • the fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, based on the overall weight of the cleaning formulation.
  • the ratio of functional resin to surfactant is about 10: 1.
  • the formulation is prepared as a concentrated solution.
  • the presently disclosed subject matter also provides for a wipe, comprising the cleaning formulation provided herein.
  • the presently disclosed subject matter also provides for a method of cleaning a three- dimensional surface, comprising applying the cleaning formulation provided herein.
  • the presently disclosed subject matter relates to cleaning formulations for three- dimensional textile surfaces and fibrous substrates, such as carpets, rugs, upholstery, and fabrics.
  • Such cleaning formulations uniquely provide both effective stain removal and liquid repellency from future soiling, and comprise a functional resin, a surfactant, and a liquid solution carrier.
  • the surfactant is a non-ionic surfactant.
  • the present disclosure further provides methods of cleaning a fibrous substrate with such cleaning formulations and cleaning products including such cleaning formulations.
  • the term“about” or“approximately” means within an acceptable error range for the particular value as determined by one of ordinary skill in the art, which will depend in part on how the value is measured or determined, i.e., the limitations of the measurement system. For example, “about” can mean within three or more than three standard deviations, per the practice in the art. Alternatively,“about” can mean a range of up to 20%, preferably up to 10%, more preferably up to 5%, and more preferably still up to 1% of a given value. Also, particularly with respect to systems or processes, the term can mean within an order of magnitude, preferably within five-fold, and more preferably within two-fold, of a value.
  • weight percent is meant to refer to the quantity by weight of a constituent or component in the cleaning formulation as a percentage of the overall weight of the cleaning formulation.
  • the terms“weight percent,”“wt-%,” and“wt%” are used interchangeably.
  • the present disclosure provides cleaning formulations, which can be suitable for cleaning three-dimensional textile surfaces and fibrous substrates, such as but not limited to carpets, rugs, upholstery, and fabrics.
  • cleaning formulations comprise various components.
  • Cleaning formulations of the present disclosure can comprise functional resins and/or polymers.
  • the functional resin is a liquid repellent resin.
  • the functional resin is a water repellent resin.
  • the functional resin component of the presently disclosed subject matter can provide liquid repellency or water repellency to a cleaning formulation without impairing or limiting any stain wetting, emulsifying, and cleaning function.
  • the functional resin is a silicone resin.
  • the functional silicone resin is formed by branched oligosiloxanes with the general formula RnSiXmOy, where R is a non-reactive substituent group, usually methyl (— CH 3 ) or phenyl (— GHs), and X is a functional group, such as hydrogen (H), a hydroxyl group (— OH), chlorine (Cl), or an alkoxy group (— OR).
  • the functional silicone resin can comprise of siloxane monomeric units described as follows: “M” for (CH 3 )3SiO, “D” for (CH 3 )2Si02,“T” for CH 3 Si0 3 , and“Q” for Si0 4 .
  • functional silicone resins can comprise D and T units (DT resins) or M and Q units (MQ resins).
  • functional silicone resins can comprise alternative combinations of units such as but not limited to MDT, MTQ, or QDT.
  • the functional resin of the present disclosure can be an amino alkyl functionalized resin; an amino alkyl functionalized MQ silicone resin; an unreacted MQ resin; a siloxane or silicone resin blend; a silicone polyvinyl acetate; a silicone polyvinyl acetate neutralized with ammonium hydroxide; or a silicone functionalized acrylic.
  • Nonlimiting examples of functional resins include Wacker® HC 303, Wacker® HC 321, Wacker® MQ-RESIN POWDER 803 TF, Wacker® HC 103, Wacker® HC 130, DOWSILTM MQ-1640 Flake Resin; DOWSILTM FA 4002 ID Silicone Acrylate; TEGOTOP® 210; and BELSIL® P 1101.
  • the cleaning formulation can have about 0.001 wt-% to about 50 wt- % of active functional resin and/or polymer.
  • the active functional resin and/or polymer can be present in the cleaning formulation in an amount of from about 0.002 wt- % to about 45 wt-%, from about 0.003 wt-% to about 40 wt-%, from about 0.004 wt-% to about 35 wt-%, from about 0.005 wt-% to about 30 wt-%, from about 0.006 wt-% to about 25 wt-%, from about 0.007 wt-% to about 20 wt-%, from about 0.008 wt-% to about 17.5 wt-%, from about 0.009 wt-% to about 15.0 wt-%, from about 0.01 wt-% to about 12.5 wt-%, from about 0.02 wt-% to about 1
  • the cleaning formulation can have about 0.005 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 2.0 wt-%, about 3.0 wt-%, about 4.0 wt-%, about 5.0 wt-%, about 6.0 wt-%, about 7.0 wt-%, about 8.0 wt-
  • the presently disclosed cleaning formulation can further comprise one or more surfactants.
  • the surfactant can be non-ionic or anionic.
  • the surfactant can be amphoteric.
  • the surfactant can provide a cleaning function and can also provide wettability by modifying the surface tension of the cleaning formulation to ensure that that the resulting cleaning and liquid repellency functions are uniformly deposited.
  • the surfactant is primarily responsible for the cleaning function of the cleaning formulation.
  • the surfactant allows the functional resin and/or polymer to adequately coat and protect the fibrous surface or textile substrate on which the cleaning formulation is applied and used.
  • two or more surfactants can be blended to optimize the hydrophile-lipophile balance (“HLB”) in the cleaning function of the cleaning formulation.
  • two non-ionic surfactants of high and low HLB are used.
  • the surfactant can act as a wetting agent or superwetter additive.
  • “superwetter” refers to a surfactant that can reduce the equilibrium surface tension of water to less than about 30 dynes/cm, e.g., from about 20 dynes/cm to about 25 dynes/cm.
  • other surfactants generally reduce the surface tension of water to from about 30 dynes/cm to about 35 dynes/cm.
  • any suitable non-ionic surfactant can be used in the presently disclosed cleaning formulations, including, but not limited to linear alcohol ethoxylates (“LAEs”), e.g, C9-nPareth-3, C9-nPareth-6, C9-nPareth-8, Undeceth-3, Undeceth-5, Undeceth-7, Undeceth-9, Ci2-i3Pareth-3, Ci2-i3Pareth-7, Ci2-i 5 Pareth-3, C12-13 Pareth-7, and C 12- i 5 Pareth-9; secondary alcohol ethoxylates, e.g.
  • LAEs linear alcohol ethoxylates
  • ethylene oxide (“EO”); branched secondary alcohol ethoxylates, e.g. , alpha-[3,5-dimethyl-l-(2-methylpropyl)hexyl]- omega-hydroxy-Poly(oxy-l,2-ethanediyl)] (also known as TERGITOLTM TMN, available from The Dow Chemical Company, Midland, MI); nonylphenol ethoxylates, e.g. , nonylphenol polyethylene glycol ether (4-70 moles EO); octylphenol ethoxylates, e.g.
  • polyethylene glycol octylphenyl ether (4.5-55 moles EO); ethoxylated/propoxylated copolymers, e.g. , 2-ethyl hexanol ethylene oxide-propylene oxide (“EO-PO”) (CAS No. 64366-70-7); alkyl polyglucosides (“APGs”), e.g.
  • decyl/undecyl glucosides lauryl glucosides, butyl glucosides, caprylyl/capryl glucosides, methyl glucosides, Cs-i4 alkyl polyglucosides, cocoglucosides; and/or polyethylene glycol (“PEG”) 14 dimethicone.
  • PEG polyethylene glycol
  • the cleaning formulation can include two or more linear alcohol ethoxylates, such as ETndeceth-3 (e.g, BIO-SOFT® Nl-3, available from Stepan Company, Northfield, IL) and C9-nPareth-8 (e.g, BIO-SOFT® N91-8, available from Stepan Company, Northfield, IL).
  • the cleaning formulation can include PEG 14 dimethicone (e.g, ABIL® B 8843, available from Evonik Industries AG, Essen, Germany).
  • the non-ionic surfactant can be used in the cleaning formulation in an active amount of from about 0.001 wt-% to about 30 wt-%. In some embodiments, the non-ionic surfactant can be present in the cleaning formulation in an amount of from about 0.002 wt-% to about 25 wt-%, from about 0.003 wt-% to about 20 wt-%, from about 0.004 wt-% to about 15 wt- %, from about 0.005 wt-% to about 10 wt-%, or from about 0.01 wt-% to about 5.0 wt-%, or from about 0.02 wt-% to about 2.0 wt-%.
  • the cleaning formulation can have about 0.005 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 1.25 wt-%, about 1.5 wt-%, about 1.75 wt-%, about 2.0 wt-%, about 2.25 wt-%, or about 2.5 wt-% of non-ionic surfactant,
  • any suitable anionic surfactant can be used in the presently disclosed cleaning formulations, including, but not limited to alkyl sulfates and sulfonates, e.g ., alkylbenzene, olefin (C14-C16), alkane, octyl, caprylyl, decyl, lauryl, dodecyl, ether, aryl (both linear and branched available under various tradenames from Stepan and Pilot in sodium, magnesium, calcium, and amine salts); sarcosine and sarcosinates, e.g.
  • alkyl sulfates and sulfonates e.g ., alkylbenzene, olefin (C14-C16), alkane, octyl, caprylyl, decyl, lauryl, dodecyl, ether, aryl (both linear and branched available under various tradenames from Stepan and Pilot in
  • the anionic surfactant can be used in the cleaning formulation in an active amount of from about 0.001 wt-% to about 15 wt-%.
  • the anionic surfactant can be present in the cleaning formulation in an amount of from about 0.0015 wt-% to about 12.5 wt-%, from about 0.002 wt-% to about 10.0 wt-%, from about 0.0025 wt-% to about 7.5 wt-%, from about 0.003 wt-% to about 5.0 wt-%, from about 0.0035 wt-% to about 2.5 wt-%, from about 0.004 wt-% to about 2.0 wt-%, from about 0.005 wt-% to about 1.5 wt-%, or from about 0.01 wt-% to about 1.0 wt-%.
  • the cleaning formulation can have about 0.005 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 1.1 wt-%, about 1.2 wt-%, about 1.3 wt-%, about 1.4 wt-%, or about 1.5 wt-% of anionic surfactant, based on the overall weight of the cleaning
  • the cleaning formulation can have one or more amphoteric surfactants.
  • amphoteric surfactants are known in the art as a “mediator” or“buffer”, and are used in a specific order of addition.
  • Amphoteric surfactants have the ability to change charge with pH from cationic (compatible charge with HC 303 amino alkyl MQ resin) to anionic (compatible with the anionics listed above).
  • amphoteric surfactants include lauramine oxide, cocamidopropyl amine oxide, decyl amine oxide, lauryl/myristoyl amidopropylamine oxide, myristamine oxide, myristyl/cetyl amine oxide, capryl/capramidopropyl betaine, cocamidopropyl hydroxysultaine, disodium cocoamphodipropionate, and cocamidopropyl betaine.
  • the cleaning formulation includes ocamidopropyl betaine (Amphosol CA, Stepan).
  • the ratio of amphoteric surfactant with an anionic surfactant is about 1 : 1.
  • the amphoteric surfactants can be used in the cleaning formulation in an active amount of from about 0.001 wt-% to about 15 wt-%. In some embodiments, the amphoteric surfactants can be present in the cleaning formulation in an amount of from about 0.1 wt-% to about 12.5 wt-%, from about 0.1 wt-% to about 10.0 wt-%, from about 0.1 wt-% to about 7.5 wt-%, or from about 0.1 wt-% to about 6.0 wt-%.
  • the presently disclosed cleaning solutions comprise a liquid solution carrier.
  • the liquid solution carrier acts as a vehicle such that the functional resin and/or polymer can adequately coat and protect the fibrous surface or textile substrate on which the cleaning formulation is applied and used.
  • liquid solution carrier can be used in the presently disclosed cleaning formulations, including, but not limited to an aqueous solvent such as is water.
  • the liquid solution carrier is deionized (“DI”) water.
  • the presently disclosed cleaning formulation can further include one or more additional components.
  • the cleaning formulation can include one or more of a solvent, an oxidant, a fragrance, and combinations thereof. These additional components aid in the stability of the cleaning formulation and can help the cleaning function.
  • one or more additional components provide for neutralization chemistry, corrosion inhibition, and/or act as a preservative.
  • various components e.g., those commonly used in the art in cleaning solutions, can also be present.
  • the presently disclosed cleaning formulations can include one or more solvents.
  • the one or more solvents can carry the cleaning formulation and wholly or partly evaporate upon its application to a three-dimensional fibrous surface, leaving behind a water repellent coating, e.g, comprising the functional resin.
  • the solvent can aid in drying.
  • Solvents of the present disclosure can also act to dissolve any dirt, grease, oil, or oil-based stains on the fibrous surface.
  • the solvent can have an impact on emulsion stability of the cleaning formulations. For example, and not by way of limitation, many solvents can break up microemulsions of the functional resin. In other embodiments, solvents can help and aid with malodor remediation.
  • a low volatility solvent can cause the cleaning formulation to coalesce on the fibrous surface.
  • a solvent can be selected with a volatility suitable for use in the cleaning of fibrous surfaces and textiles, e.g., that does not evaporate under the conditions of storage, but readily evaporates upon application to the stained fibrous surface.
  • suitable solvents include ethanol (e.g, denatured ethanol), methanol, butanol, acetone, isopropyl alcohol, propylene glycol, propanediol, ethylene glycol, butylene glycol, triethylene glycol, diethylene glycol, and dibasic esters.
  • Suitable solvents can also include glycol ethers, such as, but not limited to, dipropylene glycol methyl ether, dipropylene glycol n-butyl ether, dipropylene glycol n-propyl ether, propylene glycol diacetate, propylene glycol methyl ether, propylene glycol n-butyl ether, propylene glycol n-propyl ether, propylene glycol phenyl ether, tripropylene glycol methyl ether, tripropylene glycol n-butyl ether, tripropylene glycol n-propyl ether, and dipropylene glycol dimethyl ether.
  • glycol ethers such as, but not limited to, dipropylene glycol methyl ether, dipropylene glycol n-butyl ether, dipropylene glycol n-propyl ether, propylene glycol diacetate, propylene glycol methyl ether, propylene glycol
  • solvents can include linear silicone oils such as disiloxane, poly dimethyl siloxane of various molecular weights and of viscosities from about 0.65 mm 2 /s to 1,000,000 mm 2 /s, and hexamethylcyclotrisiloxane (D3) to dodecamethylcyclohexasiloxane (D6).
  • linear silicone oils such as disiloxane, poly dimethyl siloxane of various molecular weights and of viscosities from about 0.65 mm 2 /s to 1,000,000 mm 2 /s
  • D3 hexamethylcyclotrisiloxane
  • D6 dodecamethylcyclohexasiloxane
  • the solvent can comprise one or more glycol ethers.
  • the solvent can comprise propylene glycol n-butyl ether (such as DOWANOLTM PnB, available from The Dow Chemical Company, Midland, MI) and/or dipropylene glycol n-butyl ether (such as DOWANOLTM DPnB, available from The Dow Chemical Company, Midland, MI).
  • the cleaning formulation can comprise both of propylene glycol n-butyl ether and dipropylene glycol n-butyl ether.
  • the one or more solvents can be present in the cleaning formulation in an amount of from about 0.001 wt-% to about 10 wt-%.
  • the solvent can be present in the cleaning formulation in an amount of from about 0.002 wt-% to about 10 wt-%, from about 0.003 wt-% to about 10 wt-%, from about 0.004 wt-% to about 10 wt-%, from about 0.005 wt-% to about 10 wt-%, from about 0.006 wt-% to about 10 wt-%, from about 0.007 wt-% to about 10 wt-%, from about 0.008 wt-% to about 10 wt-%, from about 0.009 wt-% to about 10 wt-%, from about 0.01 wt-% to about 10 wt-%, from about 0.02 wt-% to about 10 wt-%, from about
  • the cleaning formulation can have about 0.001 wt-%, about 0.002 wt-%, about 0.003 wt-%, about 0.004 wt-%, about 0.005 wt-%, about 0.006 wt-%, about 0.007 wt- %, about 0.008 wt-%, about 0.009 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt
  • the presently disclosed cleaning formulations can comprise an oxidant.
  • the oxidant can provide additional cleaning function and odor control.
  • the oxidant provides odor control for chromophores and malodors susceptible to oxidation, such as anthocyanins and urea. This is particularly beneficial in carpet cleaning applications against pet and animal stains.
  • the oxidant can be hydrogen peroxide (H2O2).
  • the oxidant can be benzyl peroxide, peracetic acid, perborate salts, percarbonate salts, and permanganate salts.
  • the oxidant can be used in the cleaning formulation in an active amount of from about 0.001 wt-% to about 15 wt-%. In some embodiments, the oxidant can be present in the cleaning formulation in an amount of from about 0.001 wt-% to about 14 wt-%, from about 0.001 wt-% to about 13 wt-%, from about 0.005 wt-% to about 12 wt-%, from about 0.005 wt-% to about 11 wt-%, from about 0.005 wt-% to about 10 wt-%, from about 0.01 wt-% to about 9 wt-%, from about 0.02 wt-% to about 8 wt-%, from about 0.03 wt-% to about 7 wt-%, from about 0.04 wt-% to about 6 wt-%, or from about 0.05 wt-% to about 5.0 wt-%.
  • the cleaning formulation can have about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 2.0 wt-%, about 3.0 wt-%, about 4.0 wt-%, or about 5.0 wt-% of oxidant, based on the overall weight of the cleaning formulation.
  • the cleaning formulation can include one or more preservatives.
  • the preservative can be present in an amount of from about 0.001 wt-% to about 2 wt-%, based on the overall weight of the cleaning formulation, depending on the preservative used. In some embodiments, the preservative can be present in an amount of from about 0.02 wt-% to about 0.10 wt-%, based on the overall weight of the cleaning formulation.
  • the cleaning formulation can have about 0.001 wt-%, about 0.002 wt-%, about 0.003 wt-%, about 0.004 wt-%, about 0.005 wt-%, about 0.006 wt-%, about 0.007 wt- %, about 0.008 wt-%, about 0.009 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt
  • Any suitable preservative can be incorporated into the cleaning formulation, including, but not limited to, methylisothiazolinone, benzoisothiazolinone, methylchloroisothiazolinone, octylisothiazolinone, phenoxyethanol, caprylyl glycol, parabens (such as methylparaben, ethylparaben, propylparaben, butyl paraben, isobutylparaben, isopropylparaben, benzylparaben, or their sodium salts), butylated hydroxytoluene, dehydroacetic acid, benzoic acid (or a salt thereof, such as sodium benzoate), formaldehyde releasers (e.g quatemium-l5), imidazolindinyl urea, diazolindnyl urea, DMDM hydantoin, 2-bromo-2-nitropropane-l, 3-
  • the preservative can comprise a combination of methylisothiazolone and octylisothiazolone (e.g ., BIOBANTM 425, available from The Dow Chemical Company, Midland, MI).
  • the preservative can comprise a combination of phenoxyethanol and caprylyl glycol (e.g., OptiphenTM preservatives, available from Ashland Inc., Covington, KY).
  • the preservative can be present in an amount that is effective with respect to preservative action, but in an amount that also does not break up microemulsions.
  • the cleaning formulation can include a neutralizer in order to promote the solubility of one or more components in the cleaning formulation.
  • the neutralizer can solubilize one or more components in the cleaning formulation.
  • Suitable neutralizers include, but are not limited to, amines.
  • the amine for neutralization can be ammonium hydroxide, sodium hydroxide, potassium hydroxide, methylamine, ethylamine, triethylamine, n-propylamine, isopropylamine, n-butylamine, isobutylamine, sec-butylamine, t-butylamine, n-hexylamine, cyclohexyl amine, n-ocylamine, n- decylamine, n-dodecylamine, diisopropylamine, diisobutylamine, dicyclohexylamine, bis(2- ethylhexyl)amine, didecylamine, h,h-dimethyl-n’ethylethlenediamine, pyrrolidine, piperidine, hexametheneimine, 2-pyrrolidinemethanol, heputamethyleneimine, 2-pyrrolidinie, piperazine, an al
  • the neutralizers can be added in an amount suitable to solubilize one or more components in the cleaning formulation, e.g, in an amount of less than about 2.0 wt-%, or less than about 1.0 wt-%, or less than about 0.5 wt-%, based on the overall weight of the cleaning formulation.
  • the amount of amine for neutralization in the cleaning formulation can be from about 0.001 wt-% to about 10 wt-%, from about 0.002 wt-% to about 9 wt-%, from about 0.004 wt-% to about 8 wt-%, from about 0.006 wt-% to about 7 wt-%, from about 0.008 wt-% to about 6 wt-%, from about 0.01 wt-% to about 5 wt-%, from about 0.02 wt-% to about 4 wt-%, from about 0.03 wt-% to about 3 wt-%, from about 0.04 wt-% to about 2 wt-%, or from about 0.05 wt-% to about 1 wt-%.
  • the cleaning formulation can include a fragrance. The use of a fragrance can enhance the consumer experience by masking the scents of other chemicals and imparting a clean scent to the fibrous surface
  • the fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, or from about 0.002 wt-% to about 2 wt-%, or from about 0.005 wt-% to about 1 wt-%, or from about 0.008 wt-% to about 0.5 wt-%, or from about 0.01 wt-% to about 0.1 wt-%, based on the overall weight of the cleaning formulation.
  • the fragrance can comprise Symrise Sunshine Herbs #737173, Symrise Clear Springs #997597, Symrise #380423, or Symrise #997598 (all available from Symrise AG, Holzminden, Germany), although a person of skill in the art will appreciate that a wide variety of fragrances are suitable for use in the cleaning formulations of the present disclosure.
  • Cleaning formulations presently disclosed can further comprise a corrosion inhibitor.
  • a corrosion inhibitor allows for aerosol can stability during application and commercialization of the cleaning formulations.
  • the corrosion inhibitor can be sodium benzoate, benzoate salts of ammonium and sodium, or polyglyceryl-4 oleate.
  • a person of skill in the art will appreciate a wide variety of corrosion inhibitors are suitable for use in cleaning formulations presently disclosed.
  • the amount of corrosion inhibitor in the cleaning formulation can be from about 0.001 wt-% to about 10 wt-%, from about 0.002 wt-% to about 9 wt-%, from about 0.004 wt-% to about 8 wt-%, from about 0.006 wt-% to about 7 wt-%, from about 0.008 wt-% to about 6 wt-%, from about 0.01 wt-% to about 5 wt-%, from about 0.02 wt-% to about 4 wt-%, from about 0.03 wt-% to about 3 wt-%, from about 0.04 wt-% to about 2 wt-%, or from about 0.05 wt-% to about 1 wt-%.
  • the present disclosure provides cleaning formulations, which can be suitable for cleaning three-dimensional textile surfaces and fibrous substrates, such as but not limited to carpets, rugs, upholstery, and fabrics.
  • the cleaning formulations comprise a functional resin, a surfactant, and a liquid solution carrier.
  • Cleaning formulations can further include at least one surfactant, which can act as a superwetter, and at least one solvent.
  • the cleaning formulation can optionally include one or more additional components, including, but not limited to, a solvent, an oxidant, a fragrance, an amine, a corrosion inhibitor, and/or a preservative.
  • the cleaning formulation can be suitable for being carried on and released by a substrate, such as a nonwoven material.
  • the cleaning formulation can comprise a functional resin, a surfactant, a solvent, an oxidant, and a liquid solution carrier.
  • the functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation.
  • the surfactant can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation.
  • the solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
  • the oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation.
  • the balance of the cleaning formulation can include the liquid solution carrier.
  • the functional resin can include amino alkyl functionalized MQ silicone resin.
  • the surfactant can include a blend of two non-ionic surfactants of high and low HLB.
  • the solvent can include propylene glycol n-butyl ether.
  • the oxidant can include hydrogen peroxide.
  • the liquid solution carrier can include deionized water.
  • the cleaning formulation can comprise a functional resin, a solvent, an oxidant, and a liquid solution carrier.
  • the functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation.
  • the solvent can be present in an amount of from about 0.001 wt-% to about 10 wt- %, based on the overall weight of the cleaning formulation.
  • the oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation.
  • the balance of the cleaning formulation can include the liquid solution carrier.
  • the functional resin can include amino alkyl functionalized MQ silicone resin.
  • the solvent can include propylene glycol n-butyl ether.
  • the oxidant can include hydrogen peroxide.
  • the liquid solution carrier can include deionized water.
  • the cleaning formulation can comprise a functional resin, one or more surfactants, a solvent, an oxidant, a fragrance, and a liquid solution carrier.
  • the functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation.
  • the one or more surfactants can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation.
  • the solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
  • the oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation.
  • the fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, based on the overall weight of the cleaning formulation.
  • the balance of the cleaning formulation can include the liquid solution carrier.
  • the functional resin can include amino alkyl functionalized MQ silicone resin.
  • the one or more surfactants can include linear alcohol ethoxylates (LAEs), for example, LAE (C9-C11), POE-8 and LAE (C11), POE-3.
  • the solvent can include propylene glycol n-butyl ether.
  • the oxidant can include hydrogen peroxide.
  • the fragrance can include Symrise Clear Springs #997597.
  • the liquid solution carrier can include deionized water.
  • the cleaning formulation can comprise a functional resin, one or more surfactants, a solvent, an oxidant, and a liquid solution carrier.
  • the functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation.
  • the one or more surfactants can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation.
  • the solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
  • the oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation.
  • the balance of the cleaning formulation can include the liquid solution carrier.
  • the functional resin can include amino alkyl functionalized MQ silicone resin.
  • the one or more surfactants can include linear alcohol ethoxylates (LAEs), for example, LAE (C9-C11), POE-8 and LAE (C11), POE-3.
  • the solvent can include ethanol, for example, denatured ethanol.
  • the oxidant can include hydrogen peroxide.
  • the liquid solution carrier can include deionized water.
  • the cleaning formulation can further include a fragrance present.
  • the fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, based on the overall weight of the cleaning formulation.
  • the fragrance can include Symrise Clear Springs #997598.
  • the cleaning formulation can comprise a functional resin, one or more surfactants, a corrosion inhibitor, a preservative, a solvent, a fragrance, and a liquid solution carrier.
  • the functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation.
  • the one or more surfactants can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation.
  • the corrosion inhibitor can be present in an amount of from about from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
  • the preservative can be present in an amount of from about 0.001 wt-% to about 2 wt-%, based on the overall weight of the cleaning formulation.
  • the solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
  • the fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, based on the overall weight of the cleaning formulation.
  • the balance of the cleaning formulation can include the liquid solution carrier.
  • the functional resin can include silicone polyvinyl acetate neutralized with ammonium hydroxide.
  • the one or more surfactants can include sodium lauroyl sarcosinate and linear alcohol ethoxylates (LAEs), for example, LAE (Cn), POE-3.
  • LAEs linear alcohol ethoxylates
  • the corrosion inhibitor can include sodium benzoate.
  • the preservative can include any suitable preservative.
  • the solvent can include triethylene glycol.
  • the fragrance can include Symrise Clear Springs #380423.
  • the liquid solution carrier can include deionized water.
  • the cleaning formulation can comprise a functional resin, one or more surfactants, a solvent, an oxidant, and a liquid solution carrier.
  • the functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation.
  • the one or more surfactants can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation.
  • the solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
  • the oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation.
  • the balance of the cleaning formulation can include the liquid solution carrier.
  • the functional resin can include amino alkyl functionalized MQ silicone resin.
  • the one or more surfactants can include a non-ionic surfactant blend and lauramine oxide. In certain embodiments, the one or more surfactants can further include cocamidopropyl betaine.
  • the solvent can include propylene glycol n-butyl ether.
  • the oxidant can include hydrogen peroxide.
  • the liquid solution carrier can include deionized water.
  • the cleaning formulation can include a functional resin, a surfactant, and a liquid solution carrier.
  • the functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation.
  • the surfactant can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation.
  • the balance of the cleaning formulation can include the liquid solution carrier.
  • the functional resin can include amino alkyl functionalized MQ silicone resin.
  • the surfactant can include cocamidopropyl betaine.
  • the liquid solution carrier can include deionized water.
  • the cleaning formulation can be an aqueous or non-aqueous solution. In certain embodiments, the cleaning formulation is an aqueous solution.
  • the cleaning formulation can have any suitable pH range from about 1 to about 14. For example, and not limitation, the pH of the cleaning formulation can range from about 1.5 to about 12, or from about 2 to about 10. In certain embodiments, the pH of the cleaning formulation can range from about 3 to about 7.5. In alternative embodiments, the pH of the cleaning formulation can range from about 5 to about 10, or from about 8 to about 10.
  • the ratio of the functional resin and/or polymer to surfactant by actives weight ratio in the cleaning formulation is about 10: 1.
  • the ratio of functional resin to surfactant is about 5: 1, about 5.5: 1, about 6: 1, about 6.5: 1, about 7: 1, about 7.5: 1, about 8: 1, about 8.5: 1, about 9: 1, about 9.5: 1, about 10: 1, about 10.5: 1, about 11 : 1, about 11.5: 1, about 12: 1, about 12.5: 1, about 13 : 1, about 13.5: 1, about 14: 1, about 14.5: 1, or about 15: 1.
  • the cleaning formulations clean and treat stains on fibrous surfaces, but also include liquid repellency by coating the fibrous surface being cleaned with a functional resin.
  • This liquid repellency can protect the surface from being soiled in the future by water-based stains, such as urine or juice.
  • liquid repellency not already present in the fibrous surface or textile from the originating manufacturer can remain in place after cleaning. It is believed that the liquid repellency acts as a protective uniform coating against future stains, and counters the likelihood that any cleaning residue will increase the wetting, spreading, and wicking of future liquid stains on the fibrous surface.
  • the cleaning formulations of the present disclosure advantageously and unexpectedly impart liquid repelling properties to future and subsequent stains. That is, the cleaning formulations presently disclosed balance between delivering wettability to clean a textile and leaving a hydrophobic coating to repel future aqueous based stains.
  • the presently disclosed cleaning formulations have another advantage in that they do not require fluorine-based chemistries as part of the cleaning function or the liquid repellency function. As such, these cleaning formulations can be preferred over fluorine-based and/or fluorocarbon-based cleaning compositions in certain applications.
  • cleaning formulations presently disclosed can provide a softening benefit to fibrous surface and textiles, such as carpets or upholstery.
  • the functional resin or polymer (z.e., silicone resin) with the liquid solution carrier provides lubricity as a result of the liquid-repelling hydrophobic barrier. This allows the fibrous surface, such as carpet or upholstery, to feel and become softer.
  • the overall life of the three-dimensional surface, such as carpet fibers can be prolonged.
  • the presence of a nonionic surfactant in the cleaning formulations reduce any crystallization chemistry that may result in“crunching” or stiffness of the fibrous surface or carpet after cleaning.
  • the carpet fibers and textiles are more flexible when the cleaning and liquid repellency chemistry equilibrates.
  • the liquid repelling characteristic of the cleaning formulations are less susceptible to any sort of undesirable build-up or clumping. This is because the functional resin components not only repel future liquid-based stains, they also repel each other after attaching and coating the fibrous surface being cleaned. As a result, the self-repelling property allows for more even and uniform coating on all three-dimensional surfaces being cleaned and treated, without any agglomeration in one area and insufficient coating and liquid repellency in another.
  • the presently disclosed cleaning formulations can be used in a wide variety of applications and can be suitable for cleaning three-dimensional textile surfaces and fibrous substrates, such as but not limited to carpets, rugs, upholstery, and fabrics.
  • the cleaning formulations can be used as a liquid solution for direct application to the surface being cleaned, e.g., by spraying or otherwise applying the cleaning formulation directly onto a fibrous surface.
  • application can be by trigger spray or in aerosol form.
  • the cleaning formulations can be disposed on a substrate, such as a foam, textile, or wipe, for application to a fibrous surface.
  • the cleaning formulations can be concentrated.
  • the cleaning formulation can be concentrated up to 10 times, based on the amounts (e.g ., weight percentages) disclosed herein. Concentrated versions of the presently disclosed cleaning formulations can be diluted and used in a refillable bottle and/or in carpet extraction machines.
  • the cleaning formulations disclosed herein can also be effective on other desirable surfaces, including hard surfaces.
  • the hard surfaces can include but are not limited to porous surfaces such as granite.
  • the cleaning formulation can be effective on additional hard surfaces including but not limited to countertops, floors, cabinets, and various table surfaces.
  • the efficacy of the cleaning formulation can be observed by treating a surface with the cleaning formulation, then applying a soil to the surface (or waiting for soil to accumulate) and cleaning it again.
  • the amount of soil remaining after cleaning the surface can be visually observed and/or picked up and measured with an electrostatic substrate (e.g., a microfiber cloth).
  • an electrostatic substrate e.g., a microfiber cloth.
  • the suitability of the consistency, volatility, and hydrophobicity of the cleaning formulation for a surface can be observed using various draw down tests. Additionally, depending on the surface material being cleaned, glossiness of a surface can also be observed.
  • the presently disclosed cleaning formulation advantageously cleans as well as protects against future soils.
  • the cleaning formulations work to clean urine, soil, vomit, feces, among other stains as good if not better than commercially available products.
  • the cleaning formulations protect materials or substrates against resoil by repelling liquid of new soils. Repellency tests have demonstrated that after treatment with the cleaning solutions, when subjected to a stream of liquid, the liquid beads on the surface of the test surface.
  • the cleaning formulations prevent stains from wicking back into fibers from the base substrate, for example in carpet stains.
  • the cleaning formulations exhibit self-sensitivity in that they do not build up over time. Additionally, the unique formulations provide a softening benefit to material substrates. 5.
  • This example summarizes various cleaning formulations suitable for use in cleaning three- dimensional fibrous surfaces and providing liquid repellency from future stains and re-soiling.
  • the cleaning formulations comprised functional resins, surfactants, and other components.
  • the balance of the cleaning formulations comprised liquid solution carrier (in this example, DI water).
  • the cleaning formulations were prepared with various concentrations of the active ingredients— as Formulations 1A-1F— for application in various end uses.
  • the compositions of Formulations 1A-1F are provided in Table 1, below. Each component is identified by chemical name, and where applicable, with its respective wt-% of“actives” as delivered from a commercial manufacturer. Accordingly, the weight percent of each component reflected in the six cleaning formulations of Table 1 is also as delivered.
  • L Components in respective cleaning formulations is denoted by wt-% as delivered. * wt-% of actives reflects each component“as delivered.”
  • Example 1 tested the six formulations disclosed in Example 1, Formulations 1A-1F, against four common types of stains common to fibrous substrates and textile surfaces: soil, urine, vomit, and feces. Each type of stain was sampled three times. The resulting Delta E (DE)— measuring the change in visual perception of the color of the carpet before and after cleaning— has been qualified and ranked on a modified five-tier scale of“excellent,”“good,”“average,” “below average,” and“poor.” The results are tabulated in Table 3. An average“Cleaning Aggregate” was also determined based on the three samples per each stain type and for each cleaning formulation.
  • DE Delta E
  • the formulations were also compared to deionized water, which acts as a control when testing against water-soluble stains.
  • Cleaning Formulations 1 A, 1B, 1C, 1D, and 1E yielded very similar results in terms of stain cleaning and treating across the same type of stain. These formulations exhibited better stain-cleaning for urine, vomit, and soil, and average stain-cleaning for feces. Cleaning Formulation 1F showed slightly less stain-cleaning ability for vomit as compared to Formulations 1 A, 1B, 1C, 1D, and 1E, but appeared to treat fecal stains marginally better.
  • This example summarizes various cleaning formulations suitable for use in cleaning three- dimensional fibrous surfaces and providing liquid repellency from future stains and re-soiling.
  • the cleaning formulations comprised functional resins, surfactants (inclusive of amphoteric surfactants), and other components.
  • the balance of the cleaning formulations comprised liquid solution carrier (in this example, DI water).
  • the cleaning formulations were prepared with various concentrations of the active ingredients— as Formulations 3A-3I— for application in various end uses.
  • the compositions of Formulations 3A-3I are provided in Table 3, below. Each component is identified by chemical name, and where applicable, with its respective wt-% of“actives” as delivered from a commercial manufacturer. Accordingly, the weight percent of each component reflected in the cleaning formulations of Table 3 is also as delivered.
  • L Components in respective cleaning formulations is denoted by wt-% as delivered. * wt-% of actives reflects each component“as delivered.”

Abstract

A cleaning formulation for cleaning three-dimensional fibrous surfaces comprising at least one functional resin, at least one surfactant, and a liquid solution carrier; wherein the cleaning formulation provides liquid repellency against re-soil. A wipe, comprising the cleaning formulation. A method of cleaning a three-dimensional surface, comprising applying the cleaning formulation to the three-dimensional surface.

Description

CLEANING FORMULATIONS WITH LIQUID REPELLENCY
CROSS-REFERENCE TO RELATED APPLICATION
This application claims priority to LT.S. Provisional Application Serial No. 62/718,230 filed on August 13, 2018, the contents of which are incorporated by reference herein in their entirety.
1. FIELD
[0001] The presently disclosed subject matter relates to cleaning formulations for three- dimensional textile surfaces and fibrous substrates, such as but not limited to carpets, rugs, upholstery, and fabrics. Specifically, the cleaning formulations of the present disclosure provide both effective stain removal and liquid repellency from future soiling. Such cleaning formulations comprise a functional resin, a surfactant, and a liquid solution carrier.
2. BACKGROUND
[0002] Liquid cleaning solutions are used for a variety of reasons, including for personal, commercial, and industrial cleaning applications. In particular, such cleaning solutions can remove various stains, dirt, dust, urine, soil, grease, oils, and the like from three-dimensional textile surfaces. Cleaning solutions can be applied as a ready -to-use or diluted prior to use. Additionally, they can be sprayed or otherwise applied directly to a surface, or can be carried on a substrate, such as a wet or premoistened wipe, brush, or as a concentrate for dilute and use applications by the end user.
[0003] Effective stain removal on carpets, upholstery, and other three-dimensional textiles and fibrous substrates is of particular concern for consumers. Of note, most stains have a liquid component or carrier that wets a textile, quickly spreads, and wicks along the textile backing when spilled. Examples of such stains include juice, wine, soft drinks, and urine. As such, current cleaning formulations for textiles and fibrous substrates focus on improved wettability in order to emulsify a stain and effectively clean the textile. However, residues left behind from these cleaning solutions often increase the wetting of the fibrous substrate, which increases the wetting, spreading, and wicking of future liquid stains. [0004] It is desirable, therefore, for a cleaning formulation to have adequate or necessary amounts of wetting properties to adequately clean a stained textile, but also provide liquid repellency, such as a hydrophobic barrier, to repel and prevent future staining and soiling, especially from water- based sources. The chemistry and mechanisms associated with improved or better liquid repellency characteristics, however, make it difficult to wet, treat, and clean stains. In fact, cleaning formulations currently commercially available either clean and treat stains or repel liquids and soils, but not both. Accordingly, such cleaning solutions cannot both clean stains and provide ongoing and future protection for a three-dimensional textile surface.
[0005] Thus, there remains a need in the art for cleaning formulations that are effective at soil removal and adequately clean stains from a three-dimensional fibrous surface, but also provide liquid repellency to prevent future staining by water-based soiling sources. The presently disclosed subject matter addresses these and other needs.
3. SUMMARY OF THE INVENTION
[0006] The presently disclosed subject matter provides cleaning formulations for three- dimensional fibrous substrates containing specific components. It was surprisingly and advantageously found that such cleaning formulations both effectively treated stains and offered liquid repellency from future soiling.
[0007] Specifically, the cleaning formulation includes at least one functional resin, at least one surfactant, and a liquid solution carrier, and provides liquid repellency against re-soil.
[0008] In certain embodiments, the at least one functional resin is selected from the group consisting of amino alkyl functionalized resin; amino alkyl functionalized MQ silicone resin; unreacted MQ resin; siloxane; silicone resin blend; silicone polyvinyl acetate; silicone polyvinyl acetate neutralized with ammonium hydroxide; silicone functionalized acrylic; and combinations thereof. In certain embodiments, the functional resin is present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation. In another embodiment, the functional resin is present in an amount of from about 0.02 wt-% to about 10 wt- %, based on the overall weight of the cleaning formulation.
[0009] In certain embodiments, the at least one surfactant is selected from the group consisting of linear alcohol ethoxylate, secondary alcohol ethoxylate, branched secondary alcohol ethoxylate, nonylphenol ethoxylate, octylphenol ethoxylate, ethoxylated/propoxylated copolymer, alkyl polyglucoside, polyethylene glycol 14 dimethicone, and a combination thereof. In certain embodiments, the surfactant is a non-ionic surfactant present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation. In one embodiment, the non-ionic surfactant is present in an amount of from about 0.02 wt-% to about 2.0 wt-%, based on the overall weight of the cleaning formulation. In another embodiment, the at least one surfactant is an anionic surfactant present in an amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation. In yet another embodiment, the at least one anionic surfactant is present in an amount of from about 0.01 wt-% to about 1.0 wt-%, based on the overall weight of the cleaning formulation. In an alternative embodiment, the surfactant is an amphoteric surfactant.
[0010] The cleaning formulations disclosed herein can further comprise at least one solvent. In certain embodiments, the at least one solvent is selected from the group consisting of ethanol, methanol, butanol, acetone, isopropyl alcohol, propylene glycol, propanediol, ethylene glycol, butylene glycol, triethylene glycol, diethylene glycol, and dibasic esters. Suitable solvents can also include glycol ethers, such as, but not limited to, dipropylene glycol methyl ether, dipropylene glycol n-butyl ether, dipropylene glycol n-propyl ether, propylene glycol diacetate, propylene glycol methyl ether, propylene glycol n-butyl ether, propylene glycol n-propyl ether, propylene glycol phenyl ether, tripropylene glycol methyl ether, tripropylene glycol n-butyl ether, tripropylene glycol n-propyl ether, and dipropylene glycol dimethyl ether. In another embodiment, the at least one solvent is a linear silicone oil selected from the group consisting of disiloxane, polydimethylsiloxane, and combinations thereof. The solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation. Alternatively, the solvent is present in an amount of from about 0.05 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
[0011] The cleaning formulation can further comprise a neutralizer. In certain embodiments, the neutralizer is selected from the group consisting of ammonium hydroxide, sodium hydroxide, potassium hydroxide, methylamine, ethylamine, triethylamine, n-propylamine, isopropylamine, n- butylamine, isobutylamine, sec-butylamine, t-butylamine, n-hexylamine, cyclohexyl amine, n- ocylamine, n-decylamine, n-dodecylamine, diisopropylamine, diisobutylamine, dicyclohexylamine, bis(2-ethylhexyl)amine, didecylamine, h,h-dimethyl-n’ethylethlenediamine, pyrrolidine, piperidine, hexametheneimine, 2-pyrrolidinemethanol, heputamethyleneimine, 2- pyrrolidinie, piperazine, an alkanolamine, aminomethyl propanol, aminomethyl propanediol, a glycolamine, and combinations thereof.
[0012] The cleaning formulation can further comprise an oxidant. In certain embodiments, the oxidant is selected from the group consisting of benzyl peroxide, peracetic acid, perborate salts, percarbonate salts, permanganate salts, and combinations thereof.
[0013] The cleaning formulation can further comprise a corrosion inhibitor. In certain embodiments, the corrosion inhibitor is selected from the group consisting of sodium benzoate, benzoate salts of ammonium and sodium, polyglyceryl-4 oleate, and combinations thereof.
[0014] In certain embodiments, the cleaning formulation further comprises at least one fragrance. The fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, based on the overall weight of the cleaning formulation.
[0015] In certain embodiments, the ratio of functional resin to surfactant is about 10: 1.
[0016] In certain embodiments, the formulation is prepared as a concentrated solution.
[0017] The presently disclosed subject matter also provides for a wipe, comprising the cleaning formulation provided herein.
[0018] The presently disclosed subject matter also provides for a method of cleaning a three- dimensional surface, comprising applying the cleaning formulation provided herein.
[0019] The foregoing has outlined broadly the features and technical advantages of the present application in order that the detailed description that follows may be better understood. Additional features and advantages of the application will be described hereinafter which form the subject of the claims of the application. It should be appreciated by those skilled in the art that the conception and specific embodiment disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present application. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the application as set forth in the appended claims. The novel features which are believed to be characteristic of the application, both as to its organization and method of operation, together with further objects and advantages will be better understood from the following description. 4. DETAILED DESCRIPTION
[0020] The presently disclosed subject matter relates to cleaning formulations for three- dimensional textile surfaces and fibrous substrates, such as carpets, rugs, upholstery, and fabrics. Such cleaning formulations uniquely provide both effective stain removal and liquid repellency from future soiling, and comprise a functional resin, a surfactant, and a liquid solution carrier. In certain embodiments, the surfactant is a non-ionic surfactant.
[0021] The present disclosure further provides methods of cleaning a fibrous substrate with such cleaning formulations and cleaning products including such cleaning formulations. These and other aspects of the disclosed subject matter are discussed more in the detailed description and examples.
A. DEFINITIONS
[0022] The terms used in this specification generally have their ordinary meanings in the art, within the context of this subject matter and in the specific context where each term is used. Certain terms are defined below to provide additional guidance in describing the compositions and methods of the disclosed subject matter and how to make and use them.
[0023] As used in the specification and the appended claims, the singular forms“a,”“an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to“a compound” includes mixtures of compounds.
[0024] The term“about” or“approximately” means within an acceptable error range for the particular value as determined by one of ordinary skill in the art, which will depend in part on how the value is measured or determined, i.e., the limitations of the measurement system. For example, “about” can mean within three or more than three standard deviations, per the practice in the art. Alternatively,“about” can mean a range of up to 20%, preferably up to 10%, more preferably up to 5%, and more preferably still up to 1% of a given value. Also, particularly with respect to systems or processes, the term can mean within an order of magnitude, preferably within five-fold, and more preferably within two-fold, of a value.
[0025] As used herein, the term“weight percent” is meant to refer to the quantity by weight of a constituent or component in the cleaning formulation as a percentage of the overall weight of the cleaning formulation. The terms“weight percent,”“wt-%,” and“wt%” are used interchangeably. B. COMPONENTS OF CLEANING FORMULATIONS WITH LIQUID REPELLENCY
[0026] The present disclosure provides cleaning formulations, which can be suitable for cleaning three-dimensional textile surfaces and fibrous substrates, such as but not limited to carpets, rugs, upholstery, and fabrics. Such cleaning formulations comprise various components.
i. Functional Resins
[0027] Cleaning formulations of the present disclosure can comprise functional resins and/or polymers. In certain embodiments, the functional resin is a liquid repellent resin. In other embodiments, the functional resin is a water repellent resin. The functional resin component of the presently disclosed subject matter can provide liquid repellency or water repellency to a cleaning formulation without impairing or limiting any stain wetting, emulsifying, and cleaning function.
[0028] In some embodiments, the functional resin is a silicone resin. In certain embodiments, the functional silicone resin is formed by branched oligosiloxanes with the general formula RnSiXmOy, where R is a non-reactive substituent group, usually methyl (— CH3) or phenyl (— GHs), and X is a functional group, such as hydrogen (H), a hydroxyl group (— OH), chlorine (Cl), or an alkoxy group (— OR). In other embodiments, where R is a methyl group, the functional silicone resin can comprise of siloxane monomeric units described as follows: “M” for (CH3)3SiO, “D” for (CH3)2Si02,“T” for CH3Si03, and“Q” for Si04. In certain embodiments, functional silicone resins can comprise D and T units (DT resins) or M and Q units (MQ resins). In other embodiments, functional silicone resins can comprise alternative combinations of units such as but not limited to MDT, MTQ, or QDT.
[0029] In certain embodiments, the functional resin of the present disclosure can be an amino alkyl functionalized resin; an amino alkyl functionalized MQ silicone resin; an unreacted MQ resin; a siloxane or silicone resin blend; a silicone polyvinyl acetate; a silicone polyvinyl acetate neutralized with ammonium hydroxide; or a silicone functionalized acrylic.
[0030] Nonlimiting examples of functional resins include Wacker® HC 303, Wacker® HC 321, Wacker® MQ-RESIN POWDER 803 TF, Wacker® HC 103, Wacker® HC 130, DOWSIL™ MQ-1640 Flake Resin; DOWSIL™ FA 4002 ID Silicone Acrylate; TEGOTOP® 210; and BELSIL® P 1101.
[0031] As embodied herein, the cleaning formulation can have about 0.001 wt-% to about 50 wt- % of active functional resin and/or polymer. In some embodiments, the active functional resin and/or polymer can be present in the cleaning formulation in an amount of from about 0.002 wt- % to about 45 wt-%, from about 0.003 wt-% to about 40 wt-%, from about 0.004 wt-% to about 35 wt-%, from about 0.005 wt-% to about 30 wt-%, from about 0.006 wt-% to about 25 wt-%, from about 0.007 wt-% to about 20 wt-%, from about 0.008 wt-% to about 17.5 wt-%, from about 0.009 wt-% to about 15.0 wt-%, from about 0.01 wt-% to about 12.5 wt-%, from about 0.02 wt-% to about 10.0 wt-%, or from about 0.05 wt-% to about 5.0 actives wt-%, based on the overall weight of the cleaning formulation.
[0032] In certain embodiments, the cleaning formulation can have about 0.005 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 2.0 wt-%, about 3.0 wt-%, about 4.0 wt-%, about 5.0 wt-%, about 6.0 wt-%, about 7.0 wt-%, about 8.0 wt-%, about 9.0 wt-%, or about 10.0 wt-% of active functional resin and/or polymer, based on the overall weight of the cleaning formulation.
it. Surfactants
[0033] The presently disclosed cleaning formulation can further comprise one or more surfactants. As embodied herein, the surfactant can be non-ionic or anionic. In alternative embodiments, the surfactant can be amphoteric. In the present disclosure, the surfactant can provide a cleaning function and can also provide wettability by modifying the surface tension of the cleaning formulation to ensure that that the resulting cleaning and liquid repellency functions are uniformly deposited. In some embodiments, the surfactant is primarily responsible for the cleaning function of the cleaning formulation. In certain embodiments, the surfactant allows the functional resin and/or polymer to adequately coat and protect the fibrous surface or textile substrate on which the cleaning formulation is applied and used. In some embodiments, two or more surfactants can be blended to optimize the hydrophile-lipophile balance (“HLB”) in the cleaning function of the cleaning formulation. In certain embodiments, two non-ionic surfactants of high and low HLB are used.
[0034] In certain embodiments, the surfactant can act as a wetting agent or superwetter additive. As used herein,“superwetter” refers to a surfactant that can reduce the equilibrium surface tension of water to less than about 30 dynes/cm, e.g., from about 20 dynes/cm to about 25 dynes/cm. In contrast, other surfactants generally reduce the surface tension of water to from about 30 dynes/cm to about 35 dynes/cm.
[0035] A person of ordinary skill will appreciate that any suitable non-ionic surfactant can be used in the presently disclosed cleaning formulations, including, but not limited to linear alcohol ethoxylates (“LAEs”), e.g, C9-nPareth-3, C9-nPareth-6, C9-nPareth-8, Undeceth-3, Undeceth-5, Undeceth-7, Undeceth-9, Ci2-i3Pareth-3, Ci2-i3Pareth-7, Ci2-i5Pareth-3, C12-13 Pareth-7, and C 12- i5Pareth-9; secondary alcohol ethoxylates, e.g. , C 12-14, 7-40 moles of ethylene oxide (“EO”); branched secondary alcohol ethoxylates, e.g. , alpha-[3,5-dimethyl-l-(2-methylpropyl)hexyl]- omega-hydroxy-Poly(oxy-l,2-ethanediyl)] (also known as TERGITOL™ TMN, available from The Dow Chemical Company, Midland, MI); nonylphenol ethoxylates, e.g. , nonylphenol polyethylene glycol ether (4-70 moles EO); octylphenol ethoxylates, e.g. , polyethylene glycol octylphenyl ether (4.5-55 moles EO); ethoxylated/propoxylated copolymers, e.g. , 2-ethyl hexanol ethylene oxide-propylene oxide (“EO-PO”) (CAS No. 64366-70-7); alkyl polyglucosides (“APGs”), e.g. , decyl/undecyl glucosides, lauryl glucosides, butyl glucosides, caprylyl/capryl glucosides, methyl glucosides, Cs-i4 alkyl polyglucosides, cocoglucosides; and/or polyethylene glycol (“PEG”) 14 dimethicone.
[0036] In particular embodiments, at least two non-ionic surfactants can be present in the cleaning formulation. For example, and not limitation, the cleaning formulation can include two or more linear alcohol ethoxylates, such as ETndeceth-3 (e.g, BIO-SOFT® Nl-3, available from Stepan Company, Northfield, IL) and C9-nPareth-8 (e.g, BIO-SOFT® N91-8, available from Stepan Company, Northfield, IL). Additionally or alternatively, the cleaning formulation can include PEG 14 dimethicone (e.g, ABIL® B 8843, available from Evonik Industries AG, Essen, Germany).
[0037] As embodied herein, the non-ionic surfactant can be used in the cleaning formulation in an active amount of from about 0.001 wt-% to about 30 wt-%. In some embodiments, the non-ionic surfactant can be present in the cleaning formulation in an amount of from about 0.002 wt-% to about 25 wt-%, from about 0.003 wt-% to about 20 wt-%, from about 0.004 wt-% to about 15 wt- %, from about 0.005 wt-% to about 10 wt-%, or from about 0.01 wt-% to about 5.0 wt-%, or from about 0.02 wt-% to about 2.0 wt-%.
[0038] In certain embodiments, the cleaning formulation can have about 0.005 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 1.25 wt-%, about 1.5 wt-%, about 1.75 wt-%, about 2.0 wt-%, about 2.25 wt-%, or about 2.5 wt-% of non-ionic surfactant, based on the overall weight of the cleaning formulation.
[0039] A person of ordinary skill will appreciate that any suitable anionic surfactant can be used in the presently disclosed cleaning formulations, including, but not limited to alkyl sulfates and sulfonates, e.g ., alkylbenzene, olefin (C14-C16), alkane, octyl, caprylyl, decyl, lauryl, dodecyl, ether, aryl (both linear and branched available under various tradenames from Stepan and Pilot in sodium, magnesium, calcium, and amine salts); sarcosine and sarcosinates, e.g. , lauroyl, cocoyl, myristoyl, oleyl, myristoyl/stearoyl sarcosine, sodium lauroyl sarcosinate (lauroyl, cocoyl, and myristoyl sarcosinate are available under the tradename CRODASINIC™ from Croda).
[0040] As embodied herein, the anionic surfactant can be used in the cleaning formulation in an active amount of from about 0.001 wt-% to about 15 wt-%. In some embodiments, the anionic surfactant can be present in the cleaning formulation in an amount of from about 0.0015 wt-% to about 12.5 wt-%, from about 0.002 wt-% to about 10.0 wt-%, from about 0.0025 wt-% to about 7.5 wt-%, from about 0.003 wt-% to about 5.0 wt-%, from about 0.0035 wt-% to about 2.5 wt-%, from about 0.004 wt-% to about 2.0 wt-%, from about 0.005 wt-% to about 1.5 wt-%, or from about 0.01 wt-% to about 1.0 wt-%.
[0041] In certain embodiments, the cleaning formulation can have about 0.005 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 1.1 wt-%, about 1.2 wt-%, about 1.3 wt-%, about 1.4 wt-%, or about 1.5 wt-% of anionic surfactant, based on the overall weight of the cleaning formulation.
[0042] In certain embodiments of the disclosed subject matter, the cleaning formulation can have one or more amphoteric surfactants. Such amphoteric surfactants are known in the art as a “mediator” or“buffer”, and are used in a specific order of addition. Amphoteric surfactants have the ability to change charge with pH from cationic (compatible charge with HC 303 amino alkyl MQ resin) to anionic (compatible with the anionics listed above). Non-limiting examples of amphoteric surfactants include lauramine oxide, cocamidopropyl amine oxide, decyl amine oxide, lauryl/myristoyl amidopropylamine oxide, myristamine oxide, myristyl/cetyl amine oxide, capryl/capramidopropyl betaine, cocamidopropyl hydroxysultaine, disodium cocoamphodipropionate, and cocamidopropyl betaine. In particular embodiments, the cleaning formulation includes ocamidopropyl betaine (Amphosol CA, Stepan). In certain embodiments, the ratio of amphoteric surfactant with an anionic surfactant is about 1 : 1.
[0043] As embodied herein, the amphoteric surfactants can be used in the cleaning formulation in an active amount of from about 0.001 wt-% to about 15 wt-%. In some embodiments, the amphoteric surfactants can be present in the cleaning formulation in an amount of from about 0.1 wt-% to about 12.5 wt-%, from about 0.1 wt-% to about 10.0 wt-%, from about 0.1 wt-% to about 7.5 wt-%, or from about 0.1 wt-% to about 6.0 wt-%.
in. Liquid Solution Carriers
[0044] As embodied herein, the presently disclosed cleaning solutions comprise a liquid solution carrier. The liquid solution carrier acts as a vehicle such that the functional resin and/or polymer can adequately coat and protect the fibrous surface or textile substrate on which the cleaning formulation is applied and used.
[0045] A person of ordinary skill will appreciate that any suitable liquid solution carrier can be used in the presently disclosed cleaning formulations, including, but not limited to an aqueous solvent such as is water. In some embodiments, the liquid solution carrier is deionized (“DI”) water.
iv. Additional Components
[0046] The presently disclosed cleaning formulation can further include one or more additional components. In certain embodiments, the cleaning formulation can include one or more of a solvent, an oxidant, a fragrance, and combinations thereof. These additional components aid in the stability of the cleaning formulation and can help the cleaning function. In other embodiments, one or more additional components provide for neutralization chemistry, corrosion inhibition, and/or act as a preservative. However, a person of skill in the art will appreciate that various components, e.g., those commonly used in the art in cleaning solutions, can also be present.
[0047] As embodied herein, the presently disclosed cleaning formulations can include one or more solvents. The one or more solvents can carry the cleaning formulation and wholly or partly evaporate upon its application to a three-dimensional fibrous surface, leaving behind a water repellent coating, e.g, comprising the functional resin. As such, the solvent can aid in drying. Solvents of the present disclosure can also act to dissolve any dirt, grease, oil, or oil-based stains on the fibrous surface. In certain embodiments, the solvent can have an impact on emulsion stability of the cleaning formulations. For example, and not by way of limitation, many solvents can break up microemulsions of the functional resin. In other embodiments, solvents can help and aid with malodor remediation.
[0048] Additionally, the use of a low volatility solvent can cause the cleaning formulation to coalesce on the fibrous surface. A person of skill in the art will appreciate that a solvent can be selected with a volatility suitable for use in the cleaning of fibrous surfaces and textiles, e.g., that does not evaporate under the conditions of storage, but readily evaporates upon application to the stained fibrous surface.
[0049] By way of example, and not limitation, suitable solvents include ethanol (e.g, denatured ethanol), methanol, butanol, acetone, isopropyl alcohol, propylene glycol, propanediol, ethylene glycol, butylene glycol, triethylene glycol, diethylene glycol, and dibasic esters. Suitable solvents can also include glycol ethers, such as, but not limited to, dipropylene glycol methyl ether, dipropylene glycol n-butyl ether, dipropylene glycol n-propyl ether, propylene glycol diacetate, propylene glycol methyl ether, propylene glycol n-butyl ether, propylene glycol n-propyl ether, propylene glycol phenyl ether, tripropylene glycol methyl ether, tripropylene glycol n-butyl ether, tripropylene glycol n-propyl ether, and dipropylene glycol dimethyl ether. In other embodiments, solvents can include linear silicone oils such as disiloxane, poly dimethyl siloxane of various molecular weights and of viscosities from about 0.65 mm2/s to 1,000,000 mm2/s, and hexamethylcyclotrisiloxane (D3) to dodecamethylcyclohexasiloxane (D6).
[0050] In certain embodiments, the solvent can comprise one or more glycol ethers. For example, in particular embodiments, the solvent can comprise propylene glycol n-butyl ether (such as DOWANOL™ PnB, available from The Dow Chemical Company, Midland, MI) and/or dipropylene glycol n-butyl ether (such as DOWANOL™ DPnB, available from The Dow Chemical Company, Midland, MI).
[0051] In certain embodiments, two or more solvents are present. For example, and not limitation, the cleaning formulation can comprise both of propylene glycol n-butyl ether and dipropylene glycol n-butyl ether.
[0052] As embodied herein, the one or more solvents can be present in the cleaning formulation in an amount of from about 0.001 wt-% to about 10 wt-%. In some embodiments, the solvent can be present in the cleaning formulation in an amount of from about 0.002 wt-% to about 10 wt-%, from about 0.003 wt-% to about 10 wt-%, from about 0.004 wt-% to about 10 wt-%, from about 0.005 wt-% to about 10 wt-%, from about 0.006 wt-% to about 10 wt-%, from about 0.007 wt-% to about 10 wt-%, from about 0.008 wt-% to about 10 wt-%, from about 0.009 wt-% to about 10 wt-%, from about 0.01 wt-% to about 10 wt-%, from about 0.02 wt-% to about 10 wt-%, from about 0.03 wt-% to about 10 wt-%, from about 0.04 wt-% to about 10 wt-%, or from about 0.05 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
[0053] In certain embodiments, the cleaning formulation can have about 0.001 wt-%, about 0.002 wt-%, about 0.003 wt-%, about 0.004 wt-%, about 0.005 wt-%, about 0.006 wt-%, about 0.007 wt- %, about 0.008 wt-%, about 0.009 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 1.5 wt- %, about 2.0 wt-%, about 2.5 wt-%, about 3.0 wt-%, about 3.5 wt-%, about 4.0 wt-%, about 4.5 wt-%, about 5.0 wt-%, about 5.5 wt-%, about 6.0 wt-%, about 6.5 wt-%, about 7.0 wt-%, about 7.5 wt-%, about 8.0 wt-%, about 8.5 wt-%, about 9.0 wt-%, about 9.5 wt-%, or about 10 wt-% of solvent, based on the overall weight of the cleaning formulation.
[0054] As embodied herein, the presently disclosed cleaning formulations can comprise an oxidant. The oxidant can provide additional cleaning function and odor control. In some embodiments, the oxidant provides odor control for chromophores and malodors susceptible to oxidation, such as anthocyanins and urea. This is particularly beneficial in carpet cleaning applications against pet and animal stains.
[0055] In certain embodiments, the oxidant can be hydrogen peroxide (H2O2). In other embodiments, the oxidant can be benzyl peroxide, peracetic acid, perborate salts, percarbonate salts, and permanganate salts.
[0056] As embodied herein, the oxidant can be used in the cleaning formulation in an active amount of from about 0.001 wt-% to about 15 wt-%. In some embodiments, the oxidant can be present in the cleaning formulation in an amount of from about 0.001 wt-% to about 14 wt-%, from about 0.001 wt-% to about 13 wt-%, from about 0.005 wt-% to about 12 wt-%, from about 0.005 wt-% to about 11 wt-%, from about 0.005 wt-% to about 10 wt-%, from about 0.01 wt-% to about 9 wt-%, from about 0.02 wt-% to about 8 wt-%, from about 0.03 wt-% to about 7 wt-%, from about 0.04 wt-% to about 6 wt-%, or from about 0.05 wt-% to about 5.0 wt-%.
[0057] In certain embodiments, the cleaning formulation can have about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 2.0 wt-%, about 3.0 wt-%, about 4.0 wt-%, or about 5.0 wt-% of oxidant, based on the overall weight of the cleaning formulation.
[0058] Furthermore, in certain embodiments, the cleaning formulation can include one or more preservatives. The preservative can be present in an amount of from about 0.001 wt-% to about 2 wt-%, based on the overall weight of the cleaning formulation, depending on the preservative used. In some embodiments, the preservative can be present in an amount of from about 0.02 wt-% to about 0.10 wt-%, based on the overall weight of the cleaning formulation.
[0059] In certain embodiments, the cleaning formulation can have about 0.001 wt-%, about 0.002 wt-%, about 0.003 wt-%, about 0.004 wt-%, about 0.005 wt-%, about 0.006 wt-%, about 0.007 wt- %, about 0.008 wt-%, about 0.009 wt-%, about 0.01 wt-%, about 0.02 wt-%, about 0.03 wt-%, about 0.04 wt-%, about 0.05 wt-%, about 0.06 wt-%, about 0.07 wt-%, about 0.08 wt-%, about 0.09 wt-%, about 0.1 wt-%, about 0.2 wt-%, about 0.3 wt-%, about 0.4 wt-%, about 0.5 wt-%, about 0.6 wt-%, about 0.7 wt-%, about 0.8 wt-%, about 0.9 wt-%, about 1.0 wt-%, about 1.1 wt- %, about 1.2 wt-%, about 1.3 wt-%, about 1.4 wt-%, about 1.5 wt-%, about 1.6 wt-%, about 1.7 wt-%, about 1.8 wt-%, about 1.9 wt-%, or about 2.0 wt-% of preservative, based on the overall weight of the cleaning formulation.
[0060] Any suitable preservative can be incorporated into the cleaning formulation, including, but not limited to, methylisothiazolinone, benzoisothiazolinone, methylchloroisothiazolinone, octylisothiazolinone, phenoxyethanol, caprylyl glycol, parabens (such as methylparaben, ethylparaben, propylparaben, butyl paraben, isobutylparaben, isopropylparaben, benzylparaben, or their sodium salts), butylated hydroxytoluene, dehydroacetic acid, benzoic acid (or a salt thereof, such as sodium benzoate), formaldehyde releasers ( e.g quatemium-l5), imidazolindinyl urea, diazolindnyl urea, DMDM hydantoin, 2-bromo-2-nitropropane-l, 3-diol, 5-bromo-5-nitro- l,3-dioxane, tris(hydroxymethyl nitromethane, and combinations or blends thereof. [0061] In particular embodiments, the preservative can comprise a combination of methylisothiazolone and octylisothiazolone ( e.g ., BIOBAN™ 425, available from The Dow Chemical Company, Midland, MI).
[0062] In other particular embodiments, the preservative can comprise a combination of phenoxyethanol and caprylyl glycol (e.g., Optiphen™ preservatives, available from Ashland Inc., Covington, KY). In such embodiments, the preservative can be present in an amount that is effective with respect to preservative action, but in an amount that also does not break up microemulsions.
[0063] In certain embodiments, the cleaning formulation can include a neutralizer in order to promote the solubility of one or more components in the cleaning formulation. For example, the neutralizer can solubilize one or more components in the cleaning formulation. Suitable neutralizers include, but are not limited to, amines. In certain embodiments, the amine for neutralization can be ammonium hydroxide, sodium hydroxide, potassium hydroxide, methylamine, ethylamine, triethylamine, n-propylamine, isopropylamine, n-butylamine, isobutylamine, sec-butylamine, t-butylamine, n-hexylamine, cyclohexyl amine, n-ocylamine, n- decylamine, n-dodecylamine, diisopropylamine, diisobutylamine, dicyclohexylamine, bis(2- ethylhexyl)amine, didecylamine, h,h-dimethyl-n’ethylethlenediamine, pyrrolidine, piperidine, hexametheneimine, 2-pyrrolidinemethanol, heputamethyleneimine, 2-pyrrolidinie, piperazine, an alkanolamine (e.g, monoethanolamine, diethanolamine, triethanolamine, isopropanolamine, diisopropanolamine, isobutanolamine), aminomethyl propanol, aminomethyl propanediol, or a glycolamine (e.g, diethlene glycolamine, tri ethylene glycol amine).
[0064] The neutralizers can be added in an amount suitable to solubilize one or more components in the cleaning formulation, e.g, in an amount of less than about 2.0 wt-%, or less than about 1.0 wt-%, or less than about 0.5 wt-%, based on the overall weight of the cleaning formulation. In some embodiments, the amount of amine for neutralization in the cleaning formulation can be from about 0.001 wt-% to about 10 wt-%, from about 0.002 wt-% to about 9 wt-%, from about 0.004 wt-% to about 8 wt-%, from about 0.006 wt-% to about 7 wt-%, from about 0.008 wt-% to about 6 wt-%, from about 0.01 wt-% to about 5 wt-%, from about 0.02 wt-% to about 4 wt-%, from about 0.03 wt-% to about 3 wt-%, from about 0.04 wt-% to about 2 wt-%, or from about 0.05 wt-% to about 1 wt-%. [0065] Additionally or alternatively, the cleaning formulation can include a fragrance. The use of a fragrance can enhance the consumer experience by masking the scents of other chemicals and imparting a clean scent to the fibrous surface being cleaned.
[0066] The fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, or from about 0.002 wt-% to about 2 wt-%, or from about 0.005 wt-% to about 1 wt-%, or from about 0.008 wt-% to about 0.5 wt-%, or from about 0.01 wt-% to about 0.1 wt-%, based on the overall weight of the cleaning formulation.
[0067] In particular embodiments, and not by way of limitation, the fragrance can comprise Symrise Sunshine Herbs #737173, Symrise Clear Springs #997597, Symrise #380423, or Symrise #997598 (all available from Symrise AG, Holzminden, Germany), although a person of skill in the art will appreciate that a wide variety of fragrances are suitable for use in the cleaning formulations of the present disclosure.
[0068] Cleaning formulations presently disclosed can further comprise a corrosion inhibitor. A corrosion inhibitor allows for aerosol can stability during application and commercialization of the cleaning formulations. In some embodiments, the corrosion inhibitor can be sodium benzoate, benzoate salts of ammonium and sodium, or polyglyceryl-4 oleate. A person of skill in the art will appreciate a wide variety of corrosion inhibitors are suitable for use in cleaning formulations presently disclosed.
[0069] In some embodiments, the amount of corrosion inhibitor in the cleaning formulation can be from about 0.001 wt-% to about 10 wt-%, from about 0.002 wt-% to about 9 wt-%, from about 0.004 wt-% to about 8 wt-%, from about 0.006 wt-% to about 7 wt-%, from about 0.008 wt-% to about 6 wt-%, from about 0.01 wt-% to about 5 wt-%, from about 0.02 wt-% to about 4 wt-%, from about 0.03 wt-% to about 3 wt-%, from about 0.04 wt-% to about 2 wt-%, or from about 0.05 wt-% to about 1 wt-%.
C. CLEANING FORMULATIONS
[0070] The present disclosure provides cleaning formulations, which can be suitable for cleaning three-dimensional textile surfaces and fibrous substrates, such as but not limited to carpets, rugs, upholstery, and fabrics. The cleaning formulations comprise a functional resin, a surfactant, and a liquid solution carrier. [0071] Cleaning formulations can further include at least one surfactant, which can act as a superwetter, and at least one solvent. In certain embodiments, the cleaning formulation can optionally include one or more additional components, including, but not limited to, a solvent, an oxidant, a fragrance, an amine, a corrosion inhibitor, and/or a preservative. The cleaning formulation can be suitable for being carried on and released by a substrate, such as a nonwoven material.
[0072] In certain embodiments, the cleaning formulation can comprise a functional resin, a surfactant, a solvent, an oxidant, and a liquid solution carrier. The functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation. The surfactant can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation. The solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation. The oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation. The balance of the cleaning formulation can include the liquid solution carrier. The functional resin can include amino alkyl functionalized MQ silicone resin. The surfactant can include a blend of two non-ionic surfactants of high and low HLB. The solvent can include propylene glycol n-butyl ether. The oxidant can include hydrogen peroxide. The liquid solution carrier can include deionized water.
[0073] In certain embodiments, the cleaning formulation can comprise a functional resin, a solvent, an oxidant, and a liquid solution carrier. The functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation. The solvent can be present in an amount of from about 0.001 wt-% to about 10 wt- %, based on the overall weight of the cleaning formulation. The oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation. The balance of the cleaning formulation can include the liquid solution carrier. The functional resin can include amino alkyl functionalized MQ silicone resin. The solvent can include propylene glycol n-butyl ether. The oxidant can include hydrogen peroxide. The liquid solution carrier can include deionized water.
[0074] In certain embodiments, the cleaning formulation can comprise a functional resin, one or more surfactants, a solvent, an oxidant, a fragrance, and a liquid solution carrier. The functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation. The one or more surfactants can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation. The solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation. The oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation. The fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, based on the overall weight of the cleaning formulation. The balance of the cleaning formulation can include the liquid solution carrier. The functional resin can include amino alkyl functionalized MQ silicone resin. The one or more surfactants can include linear alcohol ethoxylates (LAEs), for example, LAE (C9-C11), POE-8 and LAE (C11), POE-3. The solvent can include propylene glycol n-butyl ether. The oxidant can include hydrogen peroxide. The fragrance can include Symrise Clear Springs #997597. The liquid solution carrier can include deionized water.
[0075] In certain embodiments, the cleaning formulation can comprise a functional resin, one or more surfactants, a solvent, an oxidant, and a liquid solution carrier. The functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation. The one or more surfactants can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation. The solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation. The oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation. The balance of the cleaning formulation can include the liquid solution carrier. The functional resin can include amino alkyl functionalized MQ silicone resin. The one or more surfactants can include linear alcohol ethoxylates (LAEs), for example, LAE (C9-C11), POE-8 and LAE (C11), POE-3. The solvent can include ethanol, for example, denatured ethanol. The oxidant can include hydrogen peroxide. The liquid solution carrier can include deionized water. In certain embodiments, the cleaning formulation can further include a fragrance present. The fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, based on the overall weight of the cleaning formulation. The fragrance can include Symrise Clear Springs #997598.
[0076] In certain embodiments, the cleaning formulation can comprise a functional resin, one or more surfactants, a corrosion inhibitor, a preservative, a solvent, a fragrance, and a liquid solution carrier. The functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation. The one or more surfactants can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation. The corrosion inhibitor can be present in an amount of from about from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation. The preservative can be present in an amount of from about 0.001 wt-% to about 2 wt-%, based on the overall weight of the cleaning formulation. The solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation. The fragrance can be present in an amount of from about 0.001 wt-% to about 5 wt-%, based on the overall weight of the cleaning formulation. The balance of the cleaning formulation can include the liquid solution carrier. The functional resin can include silicone polyvinyl acetate neutralized with ammonium hydroxide. The one or more surfactants can include sodium lauroyl sarcosinate and linear alcohol ethoxylates (LAEs), for example, LAE (Cn), POE-3. The corrosion inhibitor can include sodium benzoate. The preservative can include any suitable preservative. The solvent can include triethylene glycol. The fragrance can include Symrise Clear Springs #380423. The liquid solution carrier can include deionized water.
[0077] In certain embodiments, the cleaning formulation can comprise a functional resin, one or more surfactants, a solvent, an oxidant, and a liquid solution carrier. The functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation. The one or more surfactants can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation. The solvent can be present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation. The oxidant can be present in an active amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation. The balance of the cleaning formulation can include the liquid solution carrier. The functional resin can include amino alkyl functionalized MQ silicone resin. The one or more surfactants can include a non-ionic surfactant blend and lauramine oxide. In certain embodiments, the one or more surfactants can further include cocamidopropyl betaine. The solvent can include propylene glycol n-butyl ether. The oxidant can include hydrogen peroxide. The liquid solution carrier can include deionized water.
[0078] In certain embodiments, the cleaning formulation can include a functional resin, a surfactant, and a liquid solution carrier. The functional resin can be present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation. The surfactant can be present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation. The balance of the cleaning formulation can include the liquid solution carrier. The functional resin can include amino alkyl functionalized MQ silicone resin. The surfactant can include cocamidopropyl betaine. The liquid solution carrier can include deionized water.
[0079] The cleaning formulation can be an aqueous or non-aqueous solution. In certain embodiments, the cleaning formulation is an aqueous solution. The cleaning formulation can have any suitable pH range from about 1 to about 14. For example, and not limitation, the pH of the cleaning formulation can range from about 1.5 to about 12, or from about 2 to about 10. In certain embodiments, the pH of the cleaning formulation can range from about 3 to about 7.5. In alternative embodiments, the pH of the cleaning formulation can range from about 5 to about 10, or from about 8 to about 10.
[0080] In the presently disclosed subject matter, the ratio of the functional resin and/or polymer to surfactant by actives weight ratio in the cleaning formulation is about 10: 1. In other embodiments, the ratio of functional resin to surfactant is about 5: 1, about 5.5: 1, about 6: 1, about 6.5: 1, about 7: 1, about 7.5: 1, about 8: 1, about 8.5: 1, about 9: 1, about 9.5: 1, about 10: 1, about 10.5: 1, about 11 : 1, about 11.5: 1, about 12: 1, about 12.5: 1, about 13 : 1, about 13.5: 1, about 14: 1, about 14.5: 1, or about 15: 1.
[0081] As embodied herein, the cleaning formulations clean and treat stains on fibrous surfaces, but also include liquid repellency by coating the fibrous surface being cleaned with a functional resin. This liquid repellency can protect the surface from being soiled in the future by water-based stains, such as urine or juice. In this manner, upon cleaning and treating a stained fibrous surface or textile with the cleaning formulation presently disclosed, liquid repellency not already present in the fibrous surface or textile from the originating manufacturer can remain in place after cleaning. It is believed that the liquid repellency acts as a protective uniform coating against future stains, and counters the likelihood that any cleaning residue will increase the wetting, spreading, and wicking of future liquid stains on the fibrous surface. Thus, the cleaning formulations of the present disclosure advantageously and unexpectedly impart liquid repelling properties to future and subsequent stains. That is, the cleaning formulations presently disclosed balance between delivering wettability to clean a textile and leaving a hydrophobic coating to repel future aqueous based stains.
[0082] Additionally, the presently disclosed cleaning formulations have another advantage in that they do not require fluorine-based chemistries as part of the cleaning function or the liquid repellency function. As such, these cleaning formulations can be preferred over fluorine-based and/or fluorocarbon-based cleaning compositions in certain applications.
[0083] Further, cleaning formulations presently disclosed can provide a softening benefit to fibrous surface and textiles, such as carpets or upholstery. The functional resin or polymer (z.e., silicone resin) with the liquid solution carrier provides lubricity as a result of the liquid-repelling hydrophobic barrier. This allows the fibrous surface, such as carpet or upholstery, to feel and become softer. Moreover, as a result of the liquid repellency from future water-based stains, the overall life of the three-dimensional surface, such as carpet fibers, can be prolonged. Additionally, the presence of a nonionic surfactant in the cleaning formulations reduce any crystallization chemistry that may result in“crunching” or stiffness of the fibrous surface or carpet after cleaning. Thus, the carpet fibers and textiles are more flexible when the cleaning and liquid repellency chemistry equilibrates.
[0084] The liquid repelling characteristic of the cleaning formulations are less susceptible to any sort of undesirable build-up or clumping. This is because the functional resin components not only repel future liquid-based stains, they also repel each other after attaching and coating the fibrous surface being cleaned. As a result, the self-repelling property allows for more even and uniform coating on all three-dimensional surfaces being cleaned and treated, without any agglomeration in one area and insufficient coating and liquid repellency in another.
D. APPLICATIONS
[0085] The presently disclosed cleaning formulations can be used in a wide variety of applications and can be suitable for cleaning three-dimensional textile surfaces and fibrous substrates, such as but not limited to carpets, rugs, upholstery, and fabrics. As embodied herein, the cleaning formulations can be used as a liquid solution for direct application to the surface being cleaned, e.g., by spraying or otherwise applying the cleaning formulation directly onto a fibrous surface. In certain embodiments, application can be by trigger spray or in aerosol form. Alternatively, the cleaning formulations can be disposed on a substrate, such as a foam, textile, or wipe, for application to a fibrous surface. In further embodiments, the cleaning formulations can be concentrated. For example, the cleaning formulation can be concentrated up to 10 times, based on the amounts ( e.g ., weight percentages) disclosed herein. Concentrated versions of the presently disclosed cleaning formulations can be diluted and used in a refillable bottle and/or in carpet extraction machines.
[0086] In addition to their use on textile and fibrous materials, the cleaning formulations disclosed herein can also be effective on other desirable surfaces, including hard surfaces. The hard surfaces can include but are not limited to porous surfaces such as granite. The cleaning formulation can be effective on additional hard surfaces including but not limited to countertops, floors, cabinets, and various table surfaces.
[0087] The efficacy of the cleaning formulation can be observed by treating a surface with the cleaning formulation, then applying a soil to the surface (or waiting for soil to accumulate) and cleaning it again. The amount of soil remaining after cleaning the surface can be visually observed and/or picked up and measured with an electrostatic substrate (e.g., a microfiber cloth). Additionally, the suitability of the consistency, volatility, and hydrophobicity of the cleaning formulation for a surface can be observed using various draw down tests. Additionally, depending on the surface material being cleaned, glossiness of a surface can also be observed.
[0088] The presently disclosed cleaning formulation advantageously cleans as well as protects against future soils. In particular, the cleaning formulations work to clean urine, soil, vomit, feces, among other stains as good if not better than commercially available products. However, in addition to cleaning, the cleaning formulations protect materials or substrates against resoil by repelling liquid of new soils. Repellency tests have demonstrated that after treatment with the cleaning solutions, when subjected to a stream of liquid, the liquid beads on the surface of the test surface. Likewise, the cleaning formulations prevent stains from wicking back into fibers from the base substrate, for example in carpet stains. Importantly, the cleaning formulations exhibit self-sensitivity in that they do not build up over time. Additionally, the unique formulations provide a softening benefit to material substrates. 5. EXAMPLES
[0089] The following examples are merely illustrative of the presently disclosed subject matter and they should not be considered as limiting the scope of the subject matter in any way.
EXAMPLE 1 : CLEANING FORMULATIONS
[0090] This example summarizes various cleaning formulations suitable for use in cleaning three- dimensional fibrous surfaces and providing liquid repellency from future stains and re-soiling. The cleaning formulations comprised functional resins, surfactants, and other components. The balance of the cleaning formulations comprised liquid solution carrier (in this example, DI water).
[0091] The cleaning formulations were prepared with various concentrations of the active ingredients— as Formulations 1A-1F— for application in various end uses. The compositions of Formulations 1A-1F are provided in Table 1, below. Each component is identified by chemical name, and where applicable, with its respective wt-% of“actives” as delivered from a commercial manufacturer. Accordingly, the weight percent of each component reflected in the six cleaning formulations of Table 1 is also as delivered.
Table 1. Cleaning Formulations L
Figure imgf000024_0001
L Components in respective cleaning formulations is denoted by wt-% as delivered. * wt-% of actives reflects each component“as delivered.”
EXAMPLE 2: CLEANING AND LIQUID REPELLENCY TESTING
[0092] This example tested the six formulations disclosed in Example 1, Formulations 1A-1F, against four common types of stains common to fibrous substrates and textile surfaces: soil, urine, vomit, and feces. Each type of stain was sampled three times. The resulting Delta E (DE)— measuring the change in visual perception of the color of the carpet before and after cleaning— has been qualified and ranked on a modified five-tier scale of“excellent,”“good,”“average,” “below average,” and“poor.” The results are tabulated in Table 3. An average“Cleaning Aggregate” was also determined based on the three samples per each stain type and for each cleaning formulation.
[0093] In addition, after treating and cleaning each stain sample, each of the six cleaning formulations was also tested for liquid repellency to future liquid-based staining. Liquid repellency was measured via AATCC (American Association of Textile Chemists and Colorists) Test Method 193-2017, as reflected in Volume 93 (2018) of the AATCC Technical Manual.
[0094] The formulations were also compared to deionized water, which acts as a control when testing against water-soluble stains. The formulations tested as good as deionized water with respect to soil, urine, and vomit.
Table 2. Stain Treatment and Liquid Repellency Testing
Figure imgf000026_0001
[0095] Referencing Table 2, Cleaning Formulations 1 A, 1B, 1C, 1D, and 1E yielded very similar results in terms of stain cleaning and treating across the same type of stain. These formulations exhibited better stain-cleaning for urine, vomit, and soil, and average stain-cleaning for feces. Cleaning Formulation 1F showed slightly less stain-cleaning ability for vomit as compared to Formulations 1 A, 1B, 1C, 1D, and 1E, but appeared to treat fecal stains marginally better.
[0096] All six cleaning formulations shown in Table 2 demonstrated water repellency per AATCC TM 193-2017. Formulations 1A, 1B, 1C, 1D, and 1E showed a re-soil grade of zero and a repel score of 2, while Formulation 1F showed a re-soil grade of 1 and a repel score of 4.
[0097] Based on Example 2, the six cleaning formulations presently disclosed show both stain cleaning functions and liquid repellency. EXAMPLE 3: CLEANING FORMULATIONS
[0098] This example summarizes various cleaning formulations suitable for use in cleaning three- dimensional fibrous surfaces and providing liquid repellency from future stains and re-soiling. The cleaning formulations comprised functional resins, surfactants (inclusive of amphoteric surfactants), and other components. The balance of the cleaning formulations comprised liquid solution carrier (in this example, DI water).
[0099] The cleaning formulations were prepared with various concentrations of the active ingredients— as Formulations 3A-3I— for application in various end uses. The compositions of Formulations 3A-3I are provided in Table 3, below. Each component is identified by chemical name, and where applicable, with its respective wt-% of“actives” as delivered from a commercial manufacturer. Accordingly, the weight percent of each component reflected in the cleaning formulations of Table 3 is also as delivered.
Table 3. Cleaning Formulations L
Figure imgf000028_0001
L Components in respective cleaning formulations is denoted by wt-% as delivered. * wt-% of actives reflects each component“as delivered.”
* * *
[00100] In addition to the various embodiments depicted and claimed, the disclosed subject matter is also directed to other embodiments having other combinations of the features disclosed and claimed herein. As such, the particular features presented herein can be combined with each other in other manners within the scope of the disclosed subject matter such that the disclosed subject matter includes any suitable combination of the features disclosed herein. The foregoing description of specific embodiments of the disclosed subject matter has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosed subject matter to those embodiments disclosed.
[00101] It will be apparent to those skilled in the art that various modifications and variations can be made in the systems and methods of the disclosed subject matter without departing from the spirit or scope of the disclosed subject matter. Thus, it is intended that the disclosed subject matter include modifications and variations that are within the scope of the appended claims and their equivalents.
[00102] Various patents and patent applications are cited herein, the contents of which are hereby incorporated by reference herein in their entireties.

Claims

WHAT IS CLAIMED IS:
1. A cleaning formulation for cleaning three-dimensional fibrous surfaces comprising at least one functional resin, at least one surfactant, and a liquid solution carrier;
wherein the cleaning formulation provides liquid repellency against re-soil.
2. The cleaning formulation of claim 1, wherein the at least one functional resin is selected from the group consisting of amino alkyl functionalized resin; amino alkyl functionalized MQ silicone resin; unreacted MQ resin; siloxane; silicone resin blend; silicone polyvinyl acetate; silicone polyvinyl acetate neutralized with ammonium hydroxide; silicone functionalized acrylic; and combinations thereof.
3. The cleaning formulation of claim 1, wherein the at least one surfactant is selected from the group consisting of linear alcohol ethoxylate, secondary alcohol ethoxylate, branched secondary alcohol ethoxylate, nonylphenol ethoxylate, octylphenol ethoxylate, ethoxylated/propoxylated copolymer, alkyl polyglucoside, polyethylene glycol 14 dimethicone, and a combination thereof.
4. The cleaning formulation of any of the preceding claims, wherein the functional resin is present in an amount of from about 0.001 wt-% to about 50 wt-%, based on the overall weight of the cleaning formulation.
5. The cleaning formulation of any of the preceding claims, wherein the functional resin is present in an amount of from about 0.02 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
6. The cleaning formulation of any of the preceding claims, wherein the surfactant is a non ionic surfactant present in an amount of from about 0.001 wt-% to about 30 wt-%, based on the overall weight of the cleaning formulation.
7. The cleaning formulation of claim 6, wherein the non-ionic surfactant is present in an amount of from about 0.02 wt-% to about 2.0 wt-%, based on the overall weight of the cleaning formulation.
8. The cleaning formulation of claim 1, wherein the at least one surfactant is an anionic surfactant present in an amount of from about 0.001 wt-% to about 15 wt-%, based on the overall weight of the cleaning formulation.
9. The cleaning formulation of claim 8, wherein the at least one anionic surfactant is present in an amount of from about 0.01 wt-% to about 1.0 wt-%, based on the overall weight of the cleaning formulation.
10. The cleaning formulation of claim 1, wherein the at least one surfactant is an amphoteric surfactant.
11. The cleaning formulation of claim 1, further comprising at least one solvent.
12. The cleaning formulation of claim 11, wherein the at least one solvent is selected from the group consisting of ethanol, methanol, butanol, acetone, isopropyl alcohol, propylene glycol, propanediol, ethylene glycol, butylene glycol, triethylene glycol, diethylene glycol, and dibasic esters. Suitable solvents can also include glycol ethers, such as, but not limited to, dipropylene glycol methyl ether, dipropylene glycol n-butyl ether, dipropylene glycol n-propyl ether, propylene glycol diacetate, propylene glycol methyl ether, propylene glycol n-butyl ether, propylene glycol n-propyl ether, propylene glycol phenyl ether, tripropylene glycol methyl ether, tripropylene glycol n-butyl ether, tripropylene glycol n-propyl ether, and dipropylene glycol dimethyl ether.
13. The cleaning formulation of claim 11, wherein the at least one solvent is a linear silicone oil selected from the group consisting of disiloxane, polydimethylsiloxane, and combinations thereof.
14. The cleaning formulation of claim 11, wherein the solvent is present in an amount of from about 0.001 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
15. The cleaning formulation of claim 14, wherein the solvent is present in an amount of from about 0.05 wt-% to about 10 wt-%, based on the overall weight of the cleaning formulation.
16. The cleaning formulation of claim 1, further comprising a neutralizer.
17. The cleaning formulation of claim 16, wherein the neutralizer is selected from the group consisting of ammonium hydroxide, sodium hydroxide, potassium hydroxide, methylamine, ethylamine, triethylamine, n-propylamine, isopropylamine, n-butylamine, isobutylamine, sec- butylamine, t-butylamine, n-hexylamine, cyclohexyl amine, n-ocylamine, n-decylamine, n- dodecylamine, diisopropylamine, diisobutylamine, dicyclohexylamine, bis(2-ethylhexyl)amine, didecylamine, h,h-dimethyl-n’ethylethlenediamine, pyrrolidine, piperidine, hexametheneimine, 2- pyrrolidinemethanol, heputamethyleneimine, 2-pyrrolidinie, piperazine, an alkanolamine, aminomethyl propanol, aminomethyl propanediol, a glycolamine, and a thereof.
18. The cleaning formulation of claim 1, further comprising an oxidant.
19. The cleaning formulation of claim 18, wherein the oxidant is selected from the group consisting of benzyl peroxide, peracetic acid, perborate salts, percarbonate salts, permanganate salts, and combinations thereof.
20. The cleaning formulation of claim 1, further comprising a corrosion inhibitor.
21. The cleaning formulation of claim 20, wherein the corrosion inhibitor is selected from the group consisting of sodium benzoate, benzoate salts of ammonium and sodium, polyglyceryl-4 oleate, and combinations thereof.
22. The cleaning formulation of claim 1, further comprising at least one fragrance.
23. The cleaning formulation of claim 22, wherein the at least one fragrance is present in an amount of from about 0.001 wt-% to about 5 wt-%, based on the overall weight of the cleaning formulation.
24. The cleaning formulation of claim 1, wherein the ratio of functional resin to surfactant is about 10: 1.
25. The cleaning formulation of claim 1, wherein the formulation is prepared as a concentrated solution.
26. A wipe, comprising the cleaning formulation of any of the preceding claims.
27. A method of cleaning a three-dimensional surface, comprising applying the cleaning formulation of any of the preceding claims to the three-dimensional surface.
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