WO2020034804A1 - Optical lens assembly method and optical lenses assembled using same, and photographing module - Google Patents

Optical lens assembly method and optical lenses assembled using same, and photographing module Download PDF

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Publication number
WO2020034804A1
WO2020034804A1 PCT/CN2019/096348 CN2019096348W WO2020034804A1 WO 2020034804 A1 WO2020034804 A1 WO 2020034804A1 CN 2019096348 W CN2019096348 W CN 2019096348W WO 2020034804 A1 WO2020034804 A1 WO 2020034804A1
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WIPO (PCT)
Prior art keywords
lens
optical
component
lens component
glue
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PCT/CN2019/096348
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French (fr)
Chinese (zh)
Inventor
蒋恒
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宁波舜宇光电信息有限公司
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Publication of WO2020034804A1 publication Critical patent/WO2020034804A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • G02B7/02Mountings, adjusting means, or light-tight connections, for optical elements for lenses
    • G02B7/025Mountings, adjusting means, or light-tight connections, for optical elements for lenses using glue

Definitions

  • the present application relates to the field of optical imaging technology, and more particularly, to a method for assembling an optical lens, and an optical lens and a camera module assembled by using the method.
  • factors that affect the resolution of the lens come from errors of each element and its assembly, errors of the thickness of the lens spacer element, errors of the assembly fit of each lens, and changes in the refractive index of the lens material.
  • the errors of each component and its assembly include errors such as the optical surface thickness of each lens element, the sagittal height of the optical surface of the lens, the optical surface shape, the radius of curvature, the eccentricity of the single surface of the lens and the deflection between the surfaces, and the tilt of the optical surface of the lens.
  • the size depends on the precision of the mold and the ability to control the molding accuracy.
  • the error of the thickness of the lens spacer element depends on the processing accuracy of the element.
  • the assembling error of each lens depends on the dimensional tolerance of the components to be assembled and the accuracy of the lens assembly.
  • the error introduced by the change in the refractive index of the lens material depends on the stability of the material and the batch consistency.
  • the assembly process of various structural components may cause the sensor chip to tilt.
  • the resolution cannot reach the specified specifications, which leads to a low yield of the module factory.
  • module factories have compensated for the tilt of the photosensitive chip by using an Active Alignment process when assembling the imaging lens and the photosensitive module.
  • this process has limited compensation capabilities. Because the various aberrations that affect the resolution come from the ability of the optical system (especially the optical imaging lens) itself, when the resolution of the optical imaging lens itself is insufficient, the existing active calibration process of the photosensitive module is difficult to compensate.
  • an active calibration process is currently proposed to adjust and determine the relative positions of the upper and lower sub-lenses, and then bond the upper and lower sub-lenses together according to the determined relative positions to manufacture a complete optical lens or Method for assembling camera module.
  • This solution can improve the process capability index (CPK) of mass-produced optical lenses or camera modules; it can enable the evaluation of individual components of materials such as sub-lenses or photosensitive components used to assemble optical lenses or camera modules.
  • CPK process capability index
  • the requirements for precision and assembly accuracy have been loosened, thereby reducing the overall cost of the optical imaging lens and camera module; it can correct various aberrations of the camera module in real time during assembly, reducing the defect rate, reducing production costs, and improving Imaging quality.
  • the above technology first adjusts and determines the relative position of the upper and lower sub-lenses based on the active calibration process, and then uses the corresponding glue to bond the upper and lower sub-lenses together according to the determined relative position, which can lead to the curing process of the glue.
  • the variability of optical system performance brought in. Specifically, during the curing and deformation process of the rubber material, the rubber material forms an acting force on the lens barrel, and the acting force will cause an undesired deformation of the lens barrel, thereby causing a change in the position of the lens installed in the lens barrel. The thicker the glue, the greater the above-mentioned undesired deformation.
  • the present application aims to provide a solution capable of overcoming at least one drawback of the prior art.
  • a method for assembling an optical lens comprising: preparing a first lens component and a second lens component, wherein the first lens component includes at least one first lens, and the first lens component
  • the two lens components include at least one second lens; an adhesive material is disposed on the second lens component; a time delay curing reaction trigger condition is applied to the adhesive material; the first lens component and the second lens are pre-positioned Components so that the at least one first lens and the at least one second lens together form an imageable optical system; and adjust the positional relationship between the first lens component and the second lens component through active calibration.
  • the second lens component further includes a second lens barrel, the at least one second lens is located in the second lens barrel, and the disposing of the adhesive material to the second lens component is The rubber material is arranged on the second lens barrel or the at least one second lens.
  • the complete curing process of the glue material includes a low-curing reaction stage and a normal curing reaction stage; the active calibration further includes: performing all the steps in the low-curing reaction stage and / or the normal curing reaction stage. Said active calibration.
  • the delayed curing reaction triggering condition is applied after the glue is laid out and before the active calibration is completed.
  • the triggering condition of the delayed curing reaction is light, heat, oxygen, or moisture.
  • applying the triggering condition of the delayed curing reaction includes: irradiating light at any time point after the glue is laid and before the active calibration is completed. .
  • applying the triggering condition of the delayed curing reaction includes: continuously applying moisture.
  • the glue material is a hot-melt glue, a UV time-lapse curing glue, or other glue materials having a time-lapse curing function.
  • the active calibration includes: adjusting and moving the first lens component to adjust and determine a relative position of the first lens component and the second lens component.
  • the active calibration further includes: adjusting and determining an included angle of an axis of the first lens component with respect to an axis of the second lens component according to a measured resolution of the optical system.
  • the active calibration further includes: moving the first lens component along a plane, and determining a distance between the first lens component and the second lens component according to a measured resolution of the optical system. Relative position in the direction of movement along the plane; movement along the plane includes translation and / or rotation on the plane.
  • the active calibration further includes: moving the first lens along a direction perpendicular to the plane, and determining the first lens component and the second lens according to a measured resolution of the optical system. The relative position between the lens components in a moving direction perpendicular to the plane.
  • a method for assembling a camera module includes assembling an optical lens by using the optical lens assembly method in any of the foregoing embodiments, and then using the assembled optical lens to make a camera module. .
  • an optical lens including: a first lens component including at least one first lens; a second lens component including at least one second lens; and at least one first lens Together with the at least one second lens, an imageable optical system is formed; and an adhesive material, which bonds the first lens component and the second lens component together, and the adhesive material is interposed between the first lens component and the second lens component.
  • the glue material has a time-lapse curing property.
  • an included angle between the axis of the first lens component and the axis of the second lens component is not zero.
  • the glue is adapted to support and fix the first lens component and the second lens component, and keep the first lens component and the second lens component in a certain relative position at all times. position.
  • the glue material is a glue material that does not immediately start a curing reaction or starts to slowly cure after being triggered by a delayed curing reaction triggering condition.
  • the delayed curing reaction triggering condition acts on light, heat, oxygen, or moisture.
  • the glue material is a hot-melt glue, a UV time-lapse curing glue, or other glue materials having a time-lapse curing function.
  • the gap has an opening facing the outside of the optical lens, and a size of the opening in a direction along the optical axis is larger than an average size of the gap.
  • the first lens is closer to the front end of the optical lens than the second lens.
  • the second lens component further includes a second lens barrel, the second lens is located in the second lens barrel, and the glue is interposed between the first lens component and the second lens barrel. In the gap between the lens parts.
  • between the first lens component and the second lens component is between the first lens and the second lens barrel or between the first lens and the second lens. between.
  • the non-optical surface of the first lens has a roughened surface.
  • the first lens component and the second lens component are between the first lens and the second lens
  • the first lens and the second lens are between the first lens and the second lens
  • the non-optical surfaces of the lenses each have a roughened surface
  • the first lens component further includes a first lens barrel, and the at least one first lens is mounted in the first lens barrel.
  • between the first lens component and the second lens component is between the first lens barrel and the second lens barrel.
  • between the first lens component and the second lens component is between a bottom surface of the first lens component and a top surface of the second lens component.
  • a camera module including: the optical lens in any of the foregoing embodiments.
  • This application can to some extent correct the optical system performance variation caused by the curing of the adhesive that cannot be corrected by the existing AOA process.
  • This application can simultaneously perform the curing process of the glue and the active calibration process, thereby improving production efficiency.
  • This application does not need to bake the glue after the active calibration is completed, so that the loss of optical performance caused by baking is no longer generated.
  • This application can improve the stability of the optical system and the imaging quality of the camera module.
  • This application helps to improve the yield of optical lenses or camera modules based on active calibration.
  • FIG. 1 shows a flowchart of a lens assembly method in a comparative example
  • FIG. 2 is a flowchart illustrating an optical lens assembly method according to an exemplary embodiment of the present application
  • FIG. 3a illustrates a relative position adjustment method in active calibration according to an embodiment of the present application
  • Fig. 3b shows a rotation adjustment in active calibration according to another embodiment of the present application
  • 3c shows a relative position adjustment method in which v and w direction adjustments are added in active calibration according to still another embodiment of the present application
  • FIG. 4 is a schematic cross-sectional view illustrating an optical lens according to an embodiment of the present application.
  • FIG. 5 is a partially enlarged cross-sectional schematic view showing a bonding region of a first lens component and a second lens component according to an embodiment of the present application.
  • FIG. 6 is a schematic cross-sectional view illustrating an optical lens according to another embodiment of the present application.
  • the expressions of the first, second, etc. are only used to distinguish one feature from another feature, and do not indicate any limitation on the feature. Therefore, without departing from the teachings of this application, the first subject discussed below may also be referred to as the second subject.
  • FIG. 1 shows a flowchart of a lens assembly method in a comparative example, in which an active calibration process and a glue curing process are independently performed in series.
  • the process S100 includes:
  • Step S110 preparing a first lens component and a second lens component, wherein the first lens component includes at least one first lens, and when the number of the first lenses is plural, the first lenses are maintained to fit into each other by fitting with each other.
  • the relative position of the second lens component is fixed, and the second lens component includes at least one second lens, and when the number of the second lenses is plural, these second lenses are fixed to each other by fitting with each other.
  • step S120 the adhesive material is disposed on the second lens component.
  • step S130 the first lens component and the second lens component are pre-positioned so that at least one second lens and at least one first lens together form an imageable optical system.
  • Step S140 Adjust and determine the relative positions of the first lens component and the second lens component based on the active calibration.
  • step S150 the first lens component and the second lens component are bonded by an adhesive material, so that the relative positions of the first lens component and the second lens component are maintained at the relative positions determined through active calibration.
  • the glue will exert a force on the lens barrel, which will cause an undesired deformation of the lens barrel, which in turn will cause a change in the position of the lens installed in the lens barrel, which will cause the glue to change.
  • the actual lens position of the optical system deviates from the lens position of the optical system determined by active calibration, which causes the imaging quality to fall short of expectations.
  • the curing process of the glue material needs to be baked, the optical performance loss caused by the baking may be caused.
  • the active calibration process and the glue curing process are separate processes, it also causes the problem of low production efficiency.
  • FIG. 2 shows a flowchart of an optical lens assembly method according to an exemplary embodiment of the present application.
  • the process S200 includes:
  • Step S210 preparing a first lens component and a second lens component, wherein the first lens component includes at least one first lens, and when the number of the first lenses is plural, these first lenses are kept fitted to each other to maintain each other. The relative position between them is fixed, and the second lens component includes at least one second lens, and when the number of the second lenses is plural, these second lenses are fixed to each other by fitting with each other. Further, the second lens component may further include a second lens barrel, and at least one second lens is located in the second lens barrel.
  • Step S220 arranging the adhesive material on the second lens component, wherein, as required, the adhesive material may be disposed on the second lens barrel of the second lens component, or at least one second of the second lens component. On the lens.
  • step S230 the first lens component and the second lens component are pre-positioned so that at least one second lens and at least one first lens together form an imageable optical system.
  • Step S240 Adjust the positional relationship between the first lens component and the second lens component through active calibration.
  • Step S250 applies a delay curing reaction triggering condition, wherein step S250 can be performed in parallel with steps S230 and S240, that is, a delay curing reaction triggering condition can be applied at any time point in steps S230 and S240.
  • the delayed curing reaction trigger condition can be continuously applied throughout the optical lens assembly process.
  • step S260 waiting for the plastic material to be cured to obtain an optical lens.
  • the glue material used in step S220 is a glue material having a property of delayed curing.
  • the adhesive material with delayed curing property is subjected to curing triggering conditions (light, heat, oxygen, moisture, etc.), the adhesive material begins to cure slowly (the curing rate is lower at the beginning and the curing speed increases after a period of time). Therefore, in the exemplary embodiment according to the present application, the complete curing process of the glue material having a time-delay property includes a low curing reaction stage and a normal curing reaction stage.
  • the glue material undergoes a slow curing reaction (or the curing reaction rate is low), and in the normal curing reaction stage, the glue material undergoes a normal curing reaction (or has a normal curing reaction rate).
  • the time to achieve full curing of the glue with time-lapse curing properties can be designed according to the time used for active calibration, so that the glue is not completely cured before the active calibration is completed, so that the first lens component and the second lens component can be adjusted Relative position. That is, by using a glue material having a time-lapse curing property, an active calibration process can be performed during the low curing reaction phase and / or the normal curing reaction phase of the glue material.
  • the optical performance loss caused by the glue curing can be reduced. Compensation is performed during the active calibration process to correct the optical system performance variation caused by the curing of the adhesive that cannot be corrected by the existing AOA process to a certain extent.
  • the complete curing time should not be too long, as this will reduce production efficiency. That is, the curing time of the glue material with delayed curing property is slightly longer than the time of pre-positioning and active calibration.
  • the adhesive material having the property of delayed curing may be a hot-melt adhesive.
  • the hot melt adhesive according to an exemplary embodiment of the present application is a reactive hot melt adhesive, which introduces a reactive macromolecular group into a thermoplastic macromolecule by activating The group reaction cross-links and solidifies to form a three-dimensional structure, thereby forming a thermosetting resin, thereby improving the characteristics of adhesion strength, heat resistance, solvent resistance, chemical resistance, and creep resistance.
  • the triggering conditions for the delayed curing reaction are at least one of heat, oxygen, radiation (UV, electron beam, etc.) and moisture, but the present application is not limited thereto, and other suitable triggering conditions for the delayed curing reaction are all Applicable to this application.
  • moisture is used as a reaction triggering condition for detailed description. Specifically, first, the reactive hot-melt adhesive is melted at a high temperature, and is placed on a second lens component after being changed into a liquid state. The adhesive material is affected by moisture and begins to solidify.
  • the relative position between the first lens component and the second lens component can be actively calibrated, so as to improve the degradation of the optical performance caused during the curing of the glue.
  • the hot-melt adhesive no longer needs to be baked for further curing (adhesion strength is sufficient), compared with UV thermosetting adhesives, the optical performance variation caused by baking is reduced.
  • the use of hot-melt adhesive allows the curing process of the glue to be performed in parallel with the pre-positioning and active calibration process without having to perform the active calibration process and the curing process in order, thereby improving production efficiency.
  • the adhesive material used in the present application may be a UV delayed-curing adhesive or other adhesive material having a delayed-curing property.
  • the triggering condition of the delayed curing reaction applied is moisture
  • the moisture in the air is always present, so the glue is slowly cured from the beginning. That is, the delayed curing reaction triggering condition is continuously applied.
  • the triggering condition of the delayed curing reaction is light
  • the light can be irradiated at any point after the glue is laid and before the active calibration is completed.
  • the glue used is a UV time-lapse curing glue
  • the UV time-lapse curing glue needs to be irradiated with UV light to trigger curing. That is, by irradiating UV light at any time after the glue is laid and before the end of the active calibration, the UV time-lapse curing adhesive starts to cure slowly, but only needs to be irradiated with UV light once compared to the example where the curing trigger condition is moisture. No continuous irradiation is required.
  • UV light may be continuously irradiated or UV light may be irradiated multiple times as required.
  • light is not limited to UV light.
  • other types of time-lapse glue as long as it can trigger the curing reaction of the glue, such as visible light or other types of light can be used as the time-lapse curing reaction trigger. condition.
  • the active calibration described in this application can adjust the relative positions of the first lens component and the second lens component in multiple degrees of freedom.
  • Active calibration refers to controlling the adjustment of one lens component relative to another lens component to adjust the entire optical system according to the measured resolution of the optical system, so that the axis of each lens component is adjusted uniformly, so that the measured resolution of the optical system reaches the standard.
  • the axis of the lens component refers to the optical axis of the optical system composed of all the lenses in the lens component.
  • FIG. 3a illustrates a relative position adjustment method in active calibration according to an embodiment of the present application.
  • the first lens component also a first lens
  • the second lens component that is, the relative position adjustment in this embodiment has three Degrees of freedom.
  • the z direction is a direction along the optical axis
  • the x and y directions are directions perpendicular to the optical axis.
  • Both the x and y directions are in an adjustment plane P, and the translation in the adjustment plane P can be decomposed into two components in the x and y directions.
  • Fig. 3b shows a rotation adjustment in active calibration according to another embodiment of the present application.
  • the relative position adjustment in addition to the three degrees of freedom of Fig. 3a, the relative position adjustment also increases the degree of freedom of rotation, that is, the adjustment in the r direction.
  • the adjustment in the r direction is a rotation in the adjustment plane P, that is, a rotation about an axis perpendicular to the adjustment plane P.
  • FIG. 3c illustrates a relative position adjustment method in which v and w direction adjustments are added in active calibration according to still another embodiment of the present application.
  • the v direction represents the rotation angle of the xoz plane
  • the w direction represents the rotation angle of the yoz plane
  • the rotation angles of the v direction and the w direction can be combined into a vector angle
  • this vector angle represents the total tilt state. That is, by adjusting the v direction and the w direction, the tilt attitude of the first lens component relative to the second lens component (that is, the optical axis of the first lens component relative to the optical axis of the second lens component can be adjusted. The tilt). Therefore, after active calibration, the included angle between the axis of the first lens component and the second lens component may not be zero.
  • the relative position adjustment method may be to adjust only any one of the above six degrees of freedom, or a combination of any two or more of them.
  • a method for assembling a camera module includes: assembling an optical lens by using the optical lens assembly method in any of the foregoing embodiments, and then using the assembled optical lens. Make a camera module.
  • FIG. 4 is a schematic cross-sectional view of an optical lens 1000 according to an embodiment of the present application.
  • the optical lens 1000 includes a first lens component 100, a second lens component 200, and an adhesive material 400 that bonds the first lens component 100 and the second lens component 200 together.
  • the first lens component 100 includes a first lens 102
  • the second lens component 200 includes a second lens barrel 201 and five second lenses 202.
  • the number of the second lenses 202 is not specifically limited, and may be determined according to specific requirements.
  • the glue has time-delay curing properties.
  • the adhesive material 400 may be an adhesive material that does not immediately start a curing reaction after being triggered by a delayed curing reaction triggering condition, such as at least one of hot melt adhesive, UV delayed curing adhesive, or other adhesive materials with a delayed function Species.
  • the glue 400 is suitable for supporting and fixing the first lens component 100 and the second lens component 200, and keeping the first lens component 100 and the second lens component 200 at the relative positions determined by the active calibration at all times.
  • the first lens 102 is directly bonded to the second lens barrel 201 through the adhesive material 400.
  • the specific bonding position between the first lens component 100 and the second lens component 200 is not limited without departing from the spirit and concept of the present application, for example, the first lens 102 It can also be directly bonded to the second lens closest to the first lens 102 in the second lens 202 through the glue 400.
  • the second lens component 200 may not include the second lens barrel 201, that is, the second lens component 200 includes only five second lenses 202.
  • FIG. 5 shows a partially enlarged cross-sectional view of an adhesive region of the first lens component 100 and the second lens component 200 according to an embodiment of the present application.
  • the gap may be located between an end surface (non-optical surface) of the non-optical region of the first lens 102 and the second lens barrel 201.
  • the surface of the non-optical surface of the first lens 102 may be roughened to increase its roughness, thereby increasing the adhesion between the second rubber material and the surface of the non-optical surface.
  • the gap may also be located between the end surface (non-optical surface) of the non-optical region of the first lens 102 and the second lens closest to the first lens 102 in the second lens 202.
  • the surfaces of the non-optical surface of the first lens 102 and the second lens 202 of the first lens 102 may be roughened to increase the degree of roughness, thereby increasing the adhesive force.
  • an adhesive material with a time-delay property may be laid on the second lens component 200 first. Then, a delayed curing reaction trigger condition is applied. Next, the first lens component 100 and the second lens component 200 are pre-positioned, and then the relative positions of the first and second lens components 100 and 200 are adjusted so that when the glue is cured, the active calibration is completed accordingly. process. It should be noted that the process of applying the triggering condition of the delayed curing reaction may be performed in parallel with the pre-positioning process and the active calibration process. That is, the triggering condition of the delayed curing reaction can be applied at any time after the glue is laid and before the active calibration is completed.
  • the active calibration process can be completed at the same time during the curing process of the glue, which can improve the variation of the optical performance brought about during the curing of the glue.
  • the adhesive material used in the present application has sufficient adhesive strength, there is no need to bake it for further curing after the curing process is finished, which reduces the variation in optical properties caused by baking compared to other adhesive materials.
  • the use of glue with a time-delay property allows the glue curing process and the active calibration process to be performed at the same time, which allows the two steps to be performed in parallel, thereby improving production efficiency. Finally, the entire camera module or optical lens is fixed.
  • the second lens barrel 201 may be chamfered so that the gap forms an opening 401a facing the outside.
  • the chamfer is used to guide the glue that may overflow and prevent the first lens component.
  • the optical surface of the lens in 100 is stained with glue, and the size of the opening 401a in the direction along the optical axis is larger than the average size of the gap.
  • the second lens barrel 201 may also be chamfered so that the gap forms an opening 401b facing the optical axis of the optical lens, so as to clear the glue that may overflow and prevent the lens from being polluted by the glue.
  • the size of the opening 401b in the direction along the optical axis is larger than the average size of the gap.
  • FIG. 6 is a schematic cross-sectional view of an optical lens 1100 according to another embodiment of the present application.
  • the optical lens 1100 of FIG. 6 is different from the optical lens 1000 of FIG. 4 in that the first lens component 100 further includes a first lens barrel 101. Therefore, in the following, description of the same portion of the optical lens 1100 as that of the optical lens 1000 will be omitted.
  • the first lens component 100 further includes a first lens barrel 101, wherein the first lens 102 is installed in the first lens barrel 101 through an adhesive material.
  • the bonding method between the first lens member 100 and the second lens member 200 is that the first lens barrel 101 and the second lens barrel 201 are bonded by an adhesive 400.
  • the bonding manner between the first lens component 100 and the second lens component 200 is that the bottom surface 101 a of the first lens component 100 and the top surface 201 a of the second lens component 200 are bonded by an adhesive material 400.
  • the first lens 102 is closer to the front end of the optical lens than the second lens 202 (the front end of the optical lens refers to the light incident end, and the rear end refers to the end near the photosensitive component).
  • a camera module is further provided.
  • the camera module includes the optical lens in any of the foregoing embodiments.
  • the number of lenses of the first lens component and the second lens component can be adjusted as needed.
  • the number of lenses of the first lens component and the second lens component may be two and four, three and three, four and two, and five and one, respectively.
  • the total number of lenses of the entire optical lens can also be adjusted as required.
  • the total number of lenses of the optical lens can be six, or five or seven.
  • the first lens component has a plurality of first lenses
  • the first lenses are fitted to each other to keep the relative positions of the first lenses fixed.
  • the plurality of first lenses of the first lens component do not need the first lens barrel to provide a supporting function, and can keep the structure of the optical system of the first lens component stable.
  • the first lens in each of the embodiments described above (these are only a single first lens) consists of a plurality of first lenses
  • One lens in a lens closest to the second lens component may be substituted. That is, the shape and structure of the first lens in FIG. 4-5 can be used for a first lens closest to a second lens component among a plurality of first lenses that are fitted to each other, thereby achieving similar functions.
  • the optical lens is described as including the first lens member and the second lens member.
  • the number of lens components in an optical lens is not particularly limited, that is, the number of lens components is not limited to two, and the number of lens components may be three, four, etc. according to specific design needs.

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Abstract

Optical lenses (1000, 1100) and an assembly method thereof, and a photographing module comprising the optical lenses (1000, 1100) and an assembly method thereof. The assembly method of the optical lenses (1000, 1100) comprises: preparing a first lens unit (100) and a second lens unit (200), wherein the first lens unit (100) comprises at least one first lens element (102), and the second lens unit (200) comprises at least one second lens element (202); applying an adhesive material (400) to the second lens unit (200); imposing a time-delayed curing reaction trigger condition to the adhesive material (400); pre-positioning the first lens unit (100) and the second lens unit (200), such that the at least one first lens element (102) and the at least one second lens element (202) collectively form an imageable optical system; and performing active calibration to adjust a positional relationship between the first lens unit (100) and the second lens unit (200). The invention can mitigate a performance variation of an optical system caused by curing of an adhesive material (400). Curing of the adhesive material (400) and active calibration are performed in parallel to increase production efficiency. Moreover, the invention eliminates a heating operation, thereby mitigating degradation of optical performance.

Description

光学镜头组装方法及用该方法组装的光学镜头、摄像模组Optical lens assembly method, and optical lens and camera module assembled by the method
相关申请的交叉引用Cross-reference to related applications
本申请要求于2018年8月13日递交于中国国家知识产权局(CNIPA)的、申请号为201810915455.4、发明名称为“光学镜头组装方法及用该方法组装的光学镜头、摄像模组”的中国发明专利申请的优先权和权益,该中国发明专利申请通过引用整体并入本文。This application requires China, which was submitted to the China National Intellectual Property Office (CNIPA) on August 13, 2018, with the application number 201810915455.4, and the invention name is "Optical lens assembly method and optical lens and camera module assembled using this method" The priority and rights of the invention patent application, the Chinese invention patent application is incorporated herein by reference in its entirety.
技术领域Technical field
本申请涉及光学成像技术领域,更具体地涉及光学镜头组装方法及利用该方法组装的光学镜头、摄像模组。The present application relates to the field of optical imaging technology, and more particularly, to a method for assembling an optical lens, and an optical lens and a camera module assembled by using the method.
背景技术Background technique
随着移动电子设备的普及,被应用于移动电子设备的用于帮助使用者获取影像(例如视频或者图像)的摄像模组的相关技术得到了迅猛的发展和进步,并且在近年来,摄像模组在诸如医疗、安防、工业生产等诸多的领域都得到了广泛的应用。With the popularization of mobile electronic devices, the related technology of camera modules used in mobile electronic devices to help users obtain images (such as videos or images) has developed rapidly and progressed. In recent years, camera modules The group has been widely used in many fields such as medical, security, industrial production and so on.
为了满足越来越广泛的市场需求,高像素,小尺寸,大光圈是现有摄像模组不可逆转的发展趋势。当前,市场对摄像模组的成像质量提出了越来越高的需求。影响既定光学设计的摄像模组解像力的因素包括光学成像镜头的品质和模组封装过程中的制造误差。In order to meet the growing market demand, high pixel, small size and large aperture are irreversible development trends of existing camera modules. At present, the market has increasingly demanded the imaging quality of camera modules. Factors affecting the resolution of a camera module with a given optical design include the quality of the optical imaging lens and manufacturing errors during the module packaging process.
具体来说,在光学成像镜头的制造过程中,影响镜头解像力因素来自于各元件及其装配的误差、镜片间隔元件厚度的误差、各镜片的装配配合的误差以及镜片材料折射率的变化等。其中,各元件及其装配的误差包含各镜片单体的光学面厚度、镜片光学面矢高、光学面面型、曲率半径、镜片单面及面间偏心,镜片光学面倾斜等误差,这些误差的大小取决于模具精度与成型精度控制能力。镜片间隔元件厚度的误差取决于元件的加工精度。各镜片的装配配合的误差取决于被装 配元件的尺寸公差以及镜头的装配精度。镜片材料折射率的变化所引入的误差则取决于材料的稳定性以及批次一致性。Specifically, in the manufacturing process of the optical imaging lens, factors that affect the resolution of the lens come from errors of each element and its assembly, errors of the thickness of the lens spacer element, errors of the assembly fit of each lens, and changes in the refractive index of the lens material. Among them, the errors of each component and its assembly include errors such as the optical surface thickness of each lens element, the sagittal height of the optical surface of the lens, the optical surface shape, the radius of curvature, the eccentricity of the single surface of the lens and the deflection between the surfaces, and the tilt of the optical surface of the lens. The size depends on the precision of the mold and the ability to control the molding accuracy. The error of the thickness of the lens spacer element depends on the processing accuracy of the element. The assembling error of each lens depends on the dimensional tolerance of the components to be assembled and the accuracy of the lens assembly. The error introduced by the change in the refractive index of the lens material depends on the stability of the material and the batch consistency.
上述各个元件影响解像力的误差存在累积恶化的现象,这个累计误差会随着透镜数量的增多而不断增大。现有解像力解决方案为对于对各相对敏感度高的元件的尺寸进行公差控制、镜片回转进行补偿提高解像力,但是由于高像素大光圈的镜头较敏感,要求公差严苛,如:部分敏感镜头1μm镜片偏心会带来9′像面倾斜,导致镜片加工及组装难度越来越大,同时由于在组装过程中反馈周期长,造成镜头组装的过程能力指数(CPK)低、波动大,导致不良率高。且如上所述,因为影响镜头解像力的因素非常多,存在于多个元件中,每个因素的控制都存在制造精度的极限,如果只是单纯提升各个元件的精度,提升能力有限,提升成本高昂,而且不能满足市场日益提高的成像品质需求。There is a phenomenon of cumulative deterioration of the errors affecting the resolution of each of the above components, and this cumulative error will increase with the number of lenses. Existing resolution solutions are to control the size of each relatively sensitive component and compensate for the rotation of the lens to improve the resolution. However, because the lens with high pixel and large aperture is more sensitive, strict tolerances are required, such as: 1μm for some sensitive lenses Lens eccentricity will bring the 9 ′ image plane tilt, which makes the processing and assembly of the lens more and more difficult. At the same time, due to the long feedback cycle in the assembly process, the process assembly index (CPK) of the lens assembly is low and the fluctuation is large, resulting in a defective rate high. And as mentioned above, because there are many factors affecting the resolution of the lens, which exist in multiple components, the control of each factor has the limit of manufacturing accuracy. If only the accuracy of each component is simply improved, the lifting capacity is limited, and the cost is high, And it can not meet the increasing demand for imaging quality in the market.
另一方面,在摄像模组的加工过程中,各个结构件的组装过程(例如感光芯片贴装、马达镜头锁附过程等)都可能导致感光芯片倾斜,多项倾斜叠加,可能导致成像模组的解析力不能达到既定规格,进而造成模组厂良品率低下。近些年来,模组厂通过在将成像镜头和感光模组组装时,通过主动校准(Active Alignment)工艺对感光芯片的倾斜进行补偿。然而这种工艺补偿能力有限。由于多种影响解像力的像差来源于光学系统(特别是光学成像镜头)本身的能力,当光学成像镜头本身的解像力不足时,现有的感光模组主动校准工艺是难以补偿的。On the other hand, during the processing of the camera module, the assembly process of various structural components (such as the mounting of the sensor chip, the process of locking the motor lens, etc.) may cause the sensor chip to tilt. The resolution cannot reach the specified specifications, which leads to a low yield of the module factory. In recent years, module factories have compensated for the tilt of the photosensitive chip by using an Active Alignment process when assembling the imaging lens and the photosensitive module. However, this process has limited compensation capabilities. Because the various aberrations that affect the resolution come from the ability of the optical system (especially the optical imaging lens) itself, when the resolution of the optical imaging lens itself is insufficient, the existing active calibration process of the photosensitive module is difficult to compensate.
为克服上述缺陷,目前提出了一种基于主动校准工艺调整和确定上、下子镜头的相对位置,然后将上、下子镜头按照所确定的相对位置粘结在一起,进而制造出完整的光学镜头或摄像模组的组装方法。这种解决方案能够提升大批量生产的光学镜头或摄像模组的过程能力指数(CPK);能够使得对物料(例如用于组装光学镜头或摄像模组的子镜头或感光组件)的各个元件的精度及其装配精度的要求变宽松,进而降低光学成像镜头以及摄像模组的整体成本;能够在组装过程中对摄像模组的各种像差进行实时修正,降低不良率,降低生产成本, 提升成像品质。In order to overcome the above drawbacks, an active calibration process is currently proposed to adjust and determine the relative positions of the upper and lower sub-lenses, and then bond the upper and lower sub-lenses together according to the determined relative positions to manufacture a complete optical lens or Method for assembling camera module. This solution can improve the process capability index (CPK) of mass-produced optical lenses or camera modules; it can enable the evaluation of individual components of materials such as sub-lenses or photosensitive components used to assemble optical lenses or camera modules The requirements for precision and assembly accuracy have been loosened, thereby reducing the overall cost of the optical imaging lens and camera module; it can correct various aberrations of the camera module in real time during assembly, reducing the defect rate, reducing production costs, and improving Imaging quality.
由于上述技术是首先基于主动校准工艺调整和确定上、下子镜头的相对位置,然后利用相应的胶材将上、下子镜头按照所确定的相对位置粘结在一起,这可导致在胶材固化过程中带来的光学系统性能的变异。具体地,在胶材固化形变过程中,胶材会对镜筒形成作用力,该作用力将导致镜筒发生不期望的形变,进而导致安装在该镜筒内的镜片位置发生变化。而胶材越厚,上述不期望的形变就越大。这导致胶材完全固化后实际的光学系统的镜片位置与主动校准所确定的光学系统的镜片位置存在偏差,进而导致成像质量达不到预期。此外,由于胶材的固化过程需要进行烘烤,从而可能导致由于烘烤而引起的光学性能损耗。同时,由于主动校准过程和胶材固化过程是分别独立的过程,因此还造成生产效率低下的问题。Because the above technology first adjusts and determines the relative position of the upper and lower sub-lenses based on the active calibration process, and then uses the corresponding glue to bond the upper and lower sub-lenses together according to the determined relative position, which can lead to the curing process of the glue. The variability of optical system performance brought in. Specifically, during the curing and deformation process of the rubber material, the rubber material forms an acting force on the lens barrel, and the acting force will cause an undesired deformation of the lens barrel, thereby causing a change in the position of the lens installed in the lens barrel. The thicker the glue, the greater the above-mentioned undesired deformation. This results in a deviation between the actual lens position of the optical system and the lens position of the optical system determined by active calibration after the glue is completely cured, which in turn causes the imaging quality to fall short of expectations. In addition, since the curing process of the glue material needs to be baked, the optical performance loss caused by the baking may be caused. At the same time, because the active calibration process and the glue curing process are separate processes, it also causes the problem of low production efficiency.
发明内容Summary of the Invention
本申请旨在提供一种能够克服现有技术的至少一个缺陷的解决方案。The present application aims to provide a solution capable of overcoming at least one drawback of the prior art.
根据本申请的一个方面,提供了一种组装光学镜头的方法,该方法包括:准备第一镜头部件和第二镜头部件,其中,所述第一镜头部件包括至少一个第一镜片,所述第二镜头部件包括至少一个第二镜片;将胶材布设到所述第二镜头部件上;对所述胶材施加延时固化反应触发条件;预定位所述第一镜头部件和所述第二镜头部件,使得所述至少一个第一镜片与所述至少一个第二镜片共同构成可成像的光学系统;以及通过主动校准调整所述第一镜头部件与所述第二镜头部件之间的位置关系。According to an aspect of the present application, there is provided a method for assembling an optical lens, the method comprising: preparing a first lens component and a second lens component, wherein the first lens component includes at least one first lens, and the first lens component The two lens components include at least one second lens; an adhesive material is disposed on the second lens component; a time delay curing reaction trigger condition is applied to the adhesive material; the first lens component and the second lens are pre-positioned Components so that the at least one first lens and the at least one second lens together form an imageable optical system; and adjust the positional relationship between the first lens component and the second lens component through active calibration.
在一个实施方式中,所述第二镜头部件还包括第二镜筒,所述至少一个第二镜片位于所述第二镜筒内,所述将胶材布设到所述第二镜头部件是将胶材布设到第二镜筒或所述至少一个第二镜片上。In one embodiment, the second lens component further includes a second lens barrel, the at least one second lens is located in the second lens barrel, and the disposing of the adhesive material to the second lens component is The rubber material is arranged on the second lens barrel or the at least one second lens.
在一个实施方式中,所述胶材的完整固化过程包括低固化反应阶段和正常固化反应阶段;所述主动校准还包括:在所述低固化反应阶段和/或所述正常固化反应阶段进行所述主动校准。In one embodiment, the complete curing process of the glue material includes a low-curing reaction stage and a normal curing reaction stage; the active calibration further includes: performing all the steps in the low-curing reaction stage and / or the normal curing reaction stage. Said active calibration.
在一个实施方式中,在布设所述胶材之后且在完成所述主动校准之前施加所述延时固化反应触发条件。In one embodiment, the delayed curing reaction triggering condition is applied after the glue is laid out and before the active calibration is completed.
在一个实施方式中,所述延时固化反应触发条件为光、热、氧气或湿气。In one embodiment, the triggering condition of the delayed curing reaction is light, heat, oxygen, or moisture.
在一个实施方式中,当所述延时固化反应触发条件为光时,施加所述延时固化反应触发条件包括:在布设所述胶材之后到完成所述主动校准之前的任意时间点照射光。In one embodiment, when the triggering condition of the delayed curing reaction is light, applying the triggering condition of the delayed curing reaction includes: irradiating light at any time point after the glue is laid and before the active calibration is completed. .
在一个实施方式中,当所述延时固化反应触发条件为湿气时,施加所述延时固化反应触发条件包括:持续施加湿气。In one embodiment, when the triggering condition of the delayed curing reaction is moisture, applying the triggering condition of the delayed curing reaction includes: continuously applying moisture.
在一个实施方式中,所述胶材是热熔胶、UV延时固化胶或其他具有延时固化功能的胶材。In one embodiment, the glue material is a hot-melt glue, a UV time-lapse curing glue, or other glue materials having a time-lapse curing function.
在一个实施方式中,所述主动校准包括:调整并移动所述第一镜头部件以调节和确定所述第一镜头部件与所述第二镜头部件的相对位置。In one embodiment, the active calibration includes: adjusting and moving the first lens component to adjust and determine a relative position of the first lens component and the second lens component.
在一个实施方式中,所述主动校准还包括:根据所述光学系统的实测解像力,调节并确定所述第一镜头部件的轴线相对于所述第二镜头部件的轴线的夹角。In one embodiment, the active calibration further includes: adjusting and determining an included angle of an axis of the first lens component with respect to an axis of the second lens component according to a measured resolution of the optical system.
在一个实施方式中,所述主动校准还包括:沿着平面移动所述第一镜头部件,根据所述光学系统的实测解像力,确定所述第一镜头部件与所述第二镜头部件之间的沿着所述平面的移动方向上的相对位置;沿着所述平面的移动包括在所述平面上的平移和/或转动。In one embodiment, the active calibration further includes: moving the first lens component along a plane, and determining a distance between the first lens component and the second lens component according to a measured resolution of the optical system. Relative position in the direction of movement along the plane; movement along the plane includes translation and / or rotation on the plane.
在一个实施方式中,所述主动校准还包括:沿着垂直于所述平面的方向移动所述第一镜片,根据所述光学系统的实测解像力,确定所述第一镜头部件与所述第二镜头部件之间的在垂直于所述平面的移动方向上的相对位置。In one embodiment, the active calibration further includes: moving the first lens along a direction perpendicular to the plane, and determining the first lens component and the second lens according to a measured resolution of the optical system. The relative position between the lens components in a moving direction perpendicular to the plane.
根据本申请的另一方面,还提供了一种摄像模组组装方法,该方法包括利用前述任一实施方式中的光学镜头组装方法组装光学镜头,然后利用所组装的光学镜头制作摄像模组。。According to another aspect of the present application, a method for assembling a camera module is also provided. The method includes assembling an optical lens by using the optical lens assembly method in any of the foregoing embodiments, and then using the assembled optical lens to make a camera module. .
根据本申请的再一发明,还提供了一种光学镜头,包括:第一镜头部件,其包括至少一个第一镜片;第二镜头部件,其包括至少一个第 二镜片,并且至少一个第一镜片与所述至少一个第二镜片共同构成可成像的光学系统;以及胶材,其将所述第一镜头部件和所述第二镜头部件粘结在一起,并且所述胶材介于所述第一镜头部件与所述第二镜头部件之间的间隙中,其中,所述胶材具有延时固化性质。According to still another invention of the present application, there is also provided an optical lens including: a first lens component including at least one first lens; a second lens component including at least one second lens; and at least one first lens Together with the at least one second lens, an imageable optical system is formed; and an adhesive material, which bonds the first lens component and the second lens component together, and the adhesive material is interposed between the first lens component and the second lens component. In a gap between a lens component and the second lens component, the glue material has a time-lapse curing property.
在一个实施方式中,所述第一镜头部件的轴线与所述第二镜头部件的轴线之间的夹角不为零。In one embodiment, an included angle between the axis of the first lens component and the axis of the second lens component is not zero.
在一个实施方式中,所述胶材适于支撑和固定所述第一镜头部件与所述第二镜头部件,并使所述第一镜头部件与所述第二镜头部件始终保持在确定的相对位置。In one embodiment, the glue is adapted to support and fix the first lens component and the second lens component, and keep the first lens component and the second lens component in a certain relative position at all times. position.
在一个实施方式中,所述胶材为受到延时固化反应触发条件作用后并不立刻开始固化反应或开始缓慢固化的胶材。In an embodiment, the glue material is a glue material that does not immediately start a curing reaction or starts to slowly cure after being triggered by a delayed curing reaction triggering condition.
在一个实施方式中,所述延时固化反应触发条件作用为光、热、氧气或湿气。In one embodiment, the delayed curing reaction triggering condition acts on light, heat, oxygen, or moisture.
在一个实施方式中,所述胶材是热熔胶、UV延时固化胶或其他具有延时固化功能的胶材。In one embodiment, the glue material is a hot-melt glue, a UV time-lapse curing glue, or other glue materials having a time-lapse curing function.
在一个实施方式中,所述间隙具有朝向所述光学镜头的外侧的开口,在沿着所述光轴的方向上所述开口的尺寸大于所述间隙的平均尺寸。In one embodiment, the gap has an opening facing the outside of the optical lens, and a size of the opening in a direction along the optical axis is larger than an average size of the gap.
在一个实施方式中,所述第一镜片比所述第二镜片靠近所述光学镜头的前端。In one embodiment, the first lens is closer to the front end of the optical lens than the second lens.
在一个实施方式中,所述第二镜头部件还包括第二镜筒,所述第二镜片位于所述第二镜筒内,所述胶材介于所述第一镜头部件与所述第二镜头部件之间的间隙中。In one embodiment, the second lens component further includes a second lens barrel, the second lens is located in the second lens barrel, and the glue is interposed between the first lens component and the second lens barrel. In the gap between the lens parts.
在一个实施方式中,所述第一镜头部件与所述第二镜头部件之间指的是所述第一镜片与所述第二镜筒之间或所述第一镜片与所述第二镜片之间。In one embodiment, between the first lens component and the second lens component is between the first lens and the second lens barrel or between the first lens and the second lens. between.
在一个实施方式中,当所述第一镜头部件与所述第二镜头部件之间指的是所述第一镜片与所述第二镜筒之间时,所述第一镜片的非光学面具有经过粗糙化处理的表面。In one embodiment, when the space between the first lens component and the second lens component is between the first lens and the second lens barrel, the non-optical surface of the first lens Has a roughened surface.
在一个实施方式中,当所述第一镜头部件与所述第二镜头部件之间 指的是所述第一镜片与所述第二镜片之间时,所述第一镜片和所述第二镜片的非光学面均具有经过粗糙化处理的表面。In one embodiment, when the first lens component and the second lens component are between the first lens and the second lens, the first lens and the second lens The non-optical surfaces of the lenses each have a roughened surface.
在一个实施方式中,所述第一镜头部件还包括第一镜筒,所述至少一个第一镜片安装于所述第一镜筒内。In one embodiment, the first lens component further includes a first lens barrel, and the at least one first lens is mounted in the first lens barrel.
在一个实施方式中,所述第一镜头部件与所述第二镜头部件之间是所述第一镜筒与所述第二镜筒之间。In one embodiment, between the first lens component and the second lens component is between the first lens barrel and the second lens barrel.
在一个实施方式中,所述第一镜头部件与所述第二镜头部件之间是所述第一镜头部件的底面与所述第二镜头部件的顶面之间。In one embodiment, between the first lens component and the second lens component is between a bottom surface of the first lens component and a top surface of the second lens component.
根据本申请的再一方面,还提供了一种摄像模组,包括:前述任一实施方式中的光学镜头。According to still another aspect of the present application, a camera module is further provided, including: the optical lens in any of the foregoing embodiments.
与现有技术相比,本申请具有下列至少一个技术效果:Compared with the prior art, this application has at least one of the following technical effects:
1、本申请可以在一定程度上矫正现有AOA工艺无法矫正的粘接剂固化带来的光学系统性能变异。1. This application can to some extent correct the optical system performance variation caused by the curing of the adhesive that cannot be corrected by the existing AOA process.
2、本申请可以同时进行胶材固化过程与主动校准过程,从而提升生产效率。2. This application can simultaneously perform the curing process of the glue and the active calibration process, thereby improving production efficiency.
3、本申请不需要在主动校准完成后对胶材进行烘烤,从而不再产生因烘烤而引起的光学性能的损耗。3. This application does not need to bake the glue after the active calibration is completed, so that the loss of optical performance caused by baking is no longer generated.
4、本申请可以改善光学系统的稳定性,提高摄像模组的成像品质。4. This application can improve the stability of the optical system and the imaging quality of the camera module.
5、本申请有助于提升基于主动校准制作光学镜头或摄像模组的良率。5. This application helps to improve the yield of optical lenses or camera modules based on active calibration.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
在参考附图中示出示例性实施例。本文中公开的实施例和附图应被视作说明性的,而非限制性的。Exemplary embodiments are shown in reference drawings. The embodiments and figures disclosed herein are to be regarded as illustrative rather than restrictive.
图1示出了比较例中的镜头组装方法的流程图;FIG. 1 shows a flowchart of a lens assembly method in a comparative example;
图2是示出根据本申请的示例性实施方式的光学镜头组装方法的流程图;2 is a flowchart illustrating an optical lens assembly method according to an exemplary embodiment of the present application;
图3a是示出根据本申请的一个实施方式的主动校准中相对位置调节方式;FIG. 3a illustrates a relative position adjustment method in active calibration according to an embodiment of the present application; FIG.
图3b是示出根据本申请的另一实施方式的主动校准中的旋转调节;Fig. 3b shows a rotation adjustment in active calibration according to another embodiment of the present application;
图3c是示出根据本申请的又一个实施方式的主动校准中的增加了v、w方向调节的相对位置调节方式;3c shows a relative position adjustment method in which v and w direction adjustments are added in active calibration according to still another embodiment of the present application;
图4是示出根据本申请的一个实施方式的光学镜头的剖面示意图;4 is a schematic cross-sectional view illustrating an optical lens according to an embodiment of the present application;
图5是示出根据本申请的一个实施方式的第一镜头部件和第二镜头部件的粘结区域的局部放大剖面示意图;以及FIG. 5 is a partially enlarged cross-sectional schematic view showing a bonding region of a first lens component and a second lens component according to an embodiment of the present application; and
图6是示出根据本申请的另一实施方式的光学镜头的剖面示意图。FIG. 6 is a schematic cross-sectional view illustrating an optical lens according to another embodiment of the present application.
具体实施方式detailed description
为了更好地理解本申请,将参考附图对本申请的各个方面做出更详细的说明。应理解,这些详细说明只是对本申请的示例性实施方式的描述,而非以任何方式限制本申请的范围。在说明书全文中,相同的附图标号指代相同的元件。表述“和/或”包括相关联的所列项目中的一个或多个的任何和全部组合。In order to better understand the present application, various aspects of the present application will be described in more detail with reference to the accompanying drawings. It should be understood that these detailed descriptions are merely descriptions of exemplary embodiments of the present application, and do not limit the scope of the present application in any way. Throughout the description, the same reference numerals refer to the same elements. The expression "and / or" includes any and all combinations of one or more of the associated listed items.
应注意,在本说明书中,第一、第二等的表述仅用于将一个特征与另一个特征区分开来,而不表示对特征的任何限制。因此,在不背离本申请的教导的情况下,下文中讨论的第一主体也可被称作第二主体。It should be noted that, in this specification, the expressions of the first, second, etc. are only used to distinguish one feature from another feature, and do not indicate any limitation on the feature. Therefore, without departing from the teachings of this application, the first subject discussed below may also be referred to as the second subject.
在附图中,为了便于说明,已稍微夸大了物体的厚度、尺寸和形状。附图仅为示例而并非严格按比例绘制。In the drawings, for convenience of explanation, the thickness, size, and shape of the object have been slightly exaggerated. The drawings are only examples and are not drawn to scale.
还应理解的是,用语“包括”、“包括有”、“具有”、“包含”和/或“包含有”,当在本说明书中使用时表示存在所陈述的特征、整体、步骤、操作、元件和/或部件,但不排除存在或附加有一个或多个其它特征、整体、步骤、操作、元件、部件和/或它们的组合。此外,当诸如“...中的至少一个”的表述出现在所列特征的列表之后时,修饰整个所列特征,而不是修饰列表中的单独元件。此外,当描述本申请的实施方式时,使用“可以”表示“本申请的一个或多个实施方式”。并且,用语“示例性的”旨在指代示例或举例说明。It should also be understood that the terms "including", "including", "having", "including" and / or "including" when used in this specification indicate the existence of stated features, wholes, steps, operations , Elements and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or combinations thereof. Furthermore, when an expression such as "at least one of" appears after the list of listed features, the entire listed feature is modified, rather than the individual elements in the list. In addition, when describing an embodiment of the present application, "may" is used to mean "one or more embodiments of the present application." Also, the term "exemplary" is intended to refer to an example or illustration.
如在本文中使用的,用语“基本上”、“大约”以及类似的用语用作表近似的用语,而不用作表程度的用语,并且旨在说明将由本领域普通技术人员认识到的、测量值或计算值中的固有偏差。As used herein, the terms "substantially", "approximately" and similar terms are used as table approximation terms, not as table level terms, and are intended to illustrate measurement, which will be recognized by those of ordinary skill in the art. The inherent deviation in the value or calculated value.
除非另有限定,否则本文中所使用的所有术语(包括技术术语和科学术语)具有与本公开所属技术领域的普通技术人员所通常理解的相同的含义。除非在本文中明确地如此限定,否则术语(诸如在常用词典中限定的术语)应该被解释为具有与其在相关领域的上下文中的含义一致的含义,并且将不以理想化或过度形式化的含义进行解释。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. Unless explicitly so defined herein, terms (such as those defined in commonly used dictionaries) should be interpreted to have a meaning consistent with their meaning in the context of the relevant field, and will not be idealized or over-formalized Meaning.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The application will be described in detail below with reference to the drawings and embodiments.
图1示出了比较例中的镜头组装方法的流程图,其中,主动校准过程和胶材固化过程是串行独立执行的。参考图1,在过程S100中包括:FIG. 1 shows a flowchart of a lens assembly method in a comparative example, in which an active calibration process and a glue curing process are independently performed in series. Referring to FIG. 1, the process S100 includes:
步骤S110,准备第一镜头部件和第二镜头部件,其中第一镜头部件包括至少一个第一镜片,并且当第一镜片的数目为多个时这些第一镜片通过互相嵌合来保持彼此之间的相对位置固定,第二镜头部件包括至少一个第二镜片,并且当第二镜片的数目为多个时,这些第二镜片通过互相嵌合来保持彼此之间的相对位置固定。Step S110, preparing a first lens component and a second lens component, wherein the first lens component includes at least one first lens, and when the number of the first lenses is plural, the first lenses are maintained to fit into each other by fitting with each other. The relative position of the second lens component is fixed, and the second lens component includes at least one second lens, and when the number of the second lenses is plural, these second lenses are fixed to each other by fitting with each other.
步骤S120,将胶材布设到第二镜头部件上。In step S120, the adhesive material is disposed on the second lens component.
步骤S130,对第一镜头部件和第二镜头部件进行预定位,使至少一个第二镜片与至少一个第一镜片共同构成可成像的光学系统。In step S130, the first lens component and the second lens component are pre-positioned so that at least one second lens and at least one first lens together form an imageable optical system.
步骤S140,基于主动校准来调整和确定第一镜头部件和第二镜头部件的相对位置。Step S140: Adjust and determine the relative positions of the first lens component and the second lens component based on the active calibration.
步骤S150,通过胶材粘接第一镜头部件和第二镜头部件,以使第一镜头部件和第二镜头部件的相对位置保持在通过主动校准所确定的相对位置。In step S150, the first lens component and the second lens component are bonded by an adhesive material, so that the relative positions of the first lens component and the second lens component are maintained at the relative positions determined through active calibration.
本领域技术人员将理解,可以将上述方法中的顺序换成S110→S130→S140→S120→S150,即,可以在主动校准过程后再布设胶材。但是应理解,现有技术的镜头组装方法中的步骤之间是串行的,即, 不可同时执行预定位、主动校准过程和胶材固化过程。Those skilled in the art will understand that the sequence in the above method can be changed to S110 → S130 → S140 → S120 → S150, that is, the adhesive material can be arranged after the active calibration process. However, it should be understood that the steps in the prior art lens assembly method are serial, that is, the pre-positioning, the active calibration process, and the glue curing process cannot be performed simultaneously.
然而,在胶材固化形变过程中,胶材会对镜筒形成作用力,该作用力将导致镜筒发生不期望的形变,进而导致安装在该镜筒内的镜片位置发生变化,这导致胶材完全固化后实际的光学系统的镜片位置与主动校准所确定的光学系统的镜片位置存在偏差,进而导致成像质量达不到预期。此外,由于胶材的固化过程需要进行烘烤,从而可能导致由于烘烤而引起的光学性能损耗。同时,由于主动校准过程和胶材固化过程是分别独立的过程,因此还造成生产效率低下的问题。However, during the curing and deformation process of the glue, the glue will exert a force on the lens barrel, which will cause an undesired deformation of the lens barrel, which in turn will cause a change in the position of the lens installed in the lens barrel, which will cause the glue to change. After the material is completely cured, the actual lens position of the optical system deviates from the lens position of the optical system determined by active calibration, which causes the imaging quality to fall short of expectations. In addition, since the curing process of the glue material needs to be baked, the optical performance loss caused by the baking may be caused. At the same time, because the active calibration process and the glue curing process are separate processes, it also causes the problem of low production efficiency.
图2示出了根据本申请的示例性实施方式的光学镜头组装方法的流程图。参考图2,在过程S200中包括:FIG. 2 shows a flowchart of an optical lens assembly method according to an exemplary embodiment of the present application. Referring to FIG. 2, the process S200 includes:
步骤S210,准备第一镜头部件和第二镜头部件,其中第一镜头部件包括至少一个第一镜片,并且当所述第一镜片的数目为多个时这些第一镜片通过互相嵌合来保持彼此之间的相对位置固定,第二镜头部件包括至少一个第二镜片,并且当第二镜片的数目为多个时,这些第二镜片通过互相嵌合来保持彼此之间的相对位置固定。进一步地,第二镜头部件还可包括第二镜筒,至少一个第二镜片位于第二镜筒中。Step S210, preparing a first lens component and a second lens component, wherein the first lens component includes at least one first lens, and when the number of the first lenses is plural, these first lenses are kept fitted to each other to maintain each other. The relative position between them is fixed, and the second lens component includes at least one second lens, and when the number of the second lenses is plural, these second lenses are fixed to each other by fitting with each other. Further, the second lens component may further include a second lens barrel, and at least one second lens is located in the second lens barrel.
步骤S220,将胶材布设在第二镜头部件上,其中,根据需要,可将胶材布设在第二镜头部件中的第二镜筒上,或布设在第二镜头部件中的至少一个第二镜片上。Step S220, arranging the adhesive material on the second lens component, wherein, as required, the adhesive material may be disposed on the second lens barrel of the second lens component, or at least one second of the second lens component. On the lens.
步骤S230,预定位第一镜头部件和第二镜头部件,使至少一个第二镜片与至少一个第一镜片共同构成可成像的光学系统。In step S230, the first lens component and the second lens component are pre-positioned so that at least one second lens and at least one first lens together form an imageable optical system.
步骤S240,通过主动校准调整第一镜头部件与第二镜头部件之间的位置关系。Step S240: Adjust the positional relationship between the first lens component and the second lens component through active calibration.
步骤S250,施加延时固化反应触发条件,其中,步骤S250可以和步骤S230和步骤S240并行执行,即,可在步骤S230和步骤S240中的任意时间点施加延时固化反应触发条件。此外,延时固化反应触发条件可在整个光学镜头组装过程中持续施加。Step S250 applies a delay curing reaction triggering condition, wherein step S250 can be performed in parallel with steps S230 and S240, that is, a delay curing reaction triggering condition can be applied at any time point in steps S230 and S240. In addition, the delayed curing reaction trigger condition can be continuously applied throughout the optical lens assembly process.
最终,在可选的步骤S260中,等待所述胶材完成固化,获得光学镜头。Finally, in optional step S260, waiting for the plastic material to be cured to obtain an optical lens.
进一步地,在一个实施例中,在步骤S220中使用的胶材为具有延 时固化性质的胶材。具有延时固化性质的胶材在受到固化触发条件作用(光、热、氧气、湿气等)后,胶材开始缓慢固化(开始时固化速率较低,经过一段时间后固化速度提高)。因此,在根据本申请的示例性实施方式中,所使用的具有延时性质的胶材的完整固化过程包括低固化反应阶段和正常固化反应阶段。即,在低固化反应阶段中,胶材发生缓慢固化反应(或固化反应速率较低),在正常固化反应阶段中,胶材发生正常固化反应(或具有正常的固化反应速率)。此外,具有延时固化性质的胶材达到完全固化的时间可以根据主动校准所使用的时间进行设计,使得在主动校准完成前,胶水不完全固化,从而可以调整第一镜头部件与第二镜头部件之间的相对位置。即,通过使用具有延时固化性质的胶材,可在胶材的低固化反应阶段和/或正常固化反应阶段的过程中进行主动校准过程,此时,胶水固化所造成的光学性能损失可以在主动校准过程中进行补偿,从而在一定程度上矫正现有AOA工艺无法矫正的粘接剂固化带来的光学系统性能变异。但是,该完全固化时间不可过长,因为这将使得生产效率降低。即,具有延时固化性质的胶材的完全固化时间略长于预定位和主动校准的时间。Further, in one embodiment, the glue material used in step S220 is a glue material having a property of delayed curing. After the adhesive material with delayed curing property is subjected to curing triggering conditions (light, heat, oxygen, moisture, etc.), the adhesive material begins to cure slowly (the curing rate is lower at the beginning and the curing speed increases after a period of time). Therefore, in the exemplary embodiment according to the present application, the complete curing process of the glue material having a time-delay property includes a low curing reaction stage and a normal curing reaction stage. That is, in the low curing reaction stage, the glue material undergoes a slow curing reaction (or the curing reaction rate is low), and in the normal curing reaction stage, the glue material undergoes a normal curing reaction (or has a normal curing reaction rate). In addition, the time to achieve full curing of the glue with time-lapse curing properties can be designed according to the time used for active calibration, so that the glue is not completely cured before the active calibration is completed, so that the first lens component and the second lens component can be adjusted Relative position. That is, by using a glue material having a time-lapse curing property, an active calibration process can be performed during the low curing reaction phase and / or the normal curing reaction phase of the glue material. At this time, the optical performance loss caused by the glue curing can be reduced. Compensation is performed during the active calibration process to correct the optical system performance variation caused by the curing of the adhesive that cannot be corrected by the existing AOA process to a certain extent. However, the complete curing time should not be too long, as this will reduce production efficiency. That is, the curing time of the glue material with delayed curing property is slightly longer than the time of pre-positioning and active calibration.
在根据本申请的示例性实施方式中,具有延时固化性质的胶材可为热熔胶。在这里,将以热熔胶作为示例对本申请进行描述根据本申请的示例性实施方式的热熔胶为反应型热熔胶,其通过向热塑性大分子中引入可反应的活性基团,通过活性基团反应使其交联固化以形成三维结构,从而形成热固性树脂,进而提高粘接强度、耐热、耐溶剂、耐药品以及耐蠕变等特性。在本实施方式中,延时固化反应触发条件为热、氧气、射线(UV、电子束等)和湿气中至少一种,但是本申请不限于此,其他合适的延时固化反应触发条件均可适用于本申请。在本实施方式中,以湿气作为反应触发条件进行详细描述。具体地,首先,反应型热熔胶在高温下熔化,变成液态后布设在第二镜头部件上,该胶材受到湿气的影响,开始固化,在低固化反应阶段和/或正常固化反应阶段,可以对第一镜头部件与第二镜头部件之间的相对位置进行主动校准,从而改善在胶材的固化过程中引起的光学性能的劣化。同时由于热熔胶不再需要烘烤以进一步固化(粘接强度已足够),因此相 对于UV热固胶减少了烘烤带来的光学性能变异。此外,采用热熔胶使得胶材的固化过程可以和预定位、主动校准过程并行进行而不必依次执行主动校准过程和固化过程,从而提高了生产效率。In an exemplary embodiment according to the present application, the adhesive material having the property of delayed curing may be a hot-melt adhesive. Here, the present application will be described using hot melt adhesives as an example. The hot melt adhesive according to an exemplary embodiment of the present application is a reactive hot melt adhesive, which introduces a reactive macromolecular group into a thermoplastic macromolecule by activating The group reaction cross-links and solidifies to form a three-dimensional structure, thereby forming a thermosetting resin, thereby improving the characteristics of adhesion strength, heat resistance, solvent resistance, chemical resistance, and creep resistance. In this embodiment, the triggering conditions for the delayed curing reaction are at least one of heat, oxygen, radiation (UV, electron beam, etc.) and moisture, but the present application is not limited thereto, and other suitable triggering conditions for the delayed curing reaction are all Applicable to this application. In this embodiment, moisture is used as a reaction triggering condition for detailed description. Specifically, first, the reactive hot-melt adhesive is melted at a high temperature, and is placed on a second lens component after being changed into a liquid state. The adhesive material is affected by moisture and begins to solidify. In the low-curing reaction stage and / or normal curing reaction At this stage, the relative position between the first lens component and the second lens component can be actively calibrated, so as to improve the degradation of the optical performance caused during the curing of the glue. At the same time, because the hot-melt adhesive no longer needs to be baked for further curing (adhesion strength is sufficient), compared with UV thermosetting adhesives, the optical performance variation caused by baking is reduced. In addition, the use of hot-melt adhesive allows the curing process of the glue to be performed in parallel with the pre-positioning and active calibration process without having to perform the active calibration process and the curing process in order, thereby improving production efficiency.
除热熔胶外,本申请中所使用的胶材可为UV延时固化胶或其他具有延时固化性质的胶材。In addition to the hot-melt adhesive, the adhesive material used in the present application may be a UV delayed-curing adhesive or other adhesive material having a delayed-curing property.
进一步地,当所施加的延时固化反应触发条件为湿气时,在完成布设胶材之后,由于空气中的湿气一直存在,因此胶材一开始就进行缓慢固化。即,该延时固化反应触发条件是持续施加的。Further, when the triggering condition of the delayed curing reaction applied is moisture, after the glue is laid, the moisture in the air is always present, so the glue is slowly cured from the beginning. That is, the delayed curing reaction triggering condition is continuously applied.
进一步地,当所施加的延时固化反应触发条件为光时,可在布设胶材之后到完成主动校准之前的任意点照射光。具体地,当使用的胶材为UV延时固化胶时,UV延时固化胶需要通过UV光照射来触发固化。即,通过在布设胶材之后到主动校准结束前的任意时间点照射UV光,UV延时固化胶开始缓慢固化,但是与固化触发条件为湿气的示例相比,仅需照射一次UV光,而不需要进行持续照射。但是本领域技术人员将理解,本申请不限于此,在不背离本申请的精神和范围的情况下,可根据需要持续照射UV光或多次照射UV光。此外,本领域技术人员将理解,光不仅限于UV光,当使用其他类型的延时胶时,只要能够触发胶材的固化反应,就可使用诸如可见光或其他类型的光作为延时固化反应触发条件。Further, when the triggering condition of the delayed curing reaction is light, the light can be irradiated at any point after the glue is laid and before the active calibration is completed. Specifically, when the glue used is a UV time-lapse curing glue, the UV time-lapse curing glue needs to be irradiated with UV light to trigger curing. That is, by irradiating UV light at any time after the glue is laid and before the end of the active calibration, the UV time-lapse curing adhesive starts to cure slowly, but only needs to be irradiated with UV light once compared to the example where the curing trigger condition is moisture. No continuous irradiation is required. However, those skilled in the art will understand that the present application is not limited to this, and without departing from the spirit and scope of the application, UV light may be continuously irradiated or UV light may be irradiated multiple times as required. In addition, those skilled in the art will understand that light is not limited to UV light. When using other types of time-lapse glue, as long as it can trigger the curing reaction of the glue, such as visible light or other types of light can be used as the time-lapse curing reaction trigger. condition.
进一步地,本申请中所述的主动校准可以在多个自由度上对第一镜头部件和第二镜头部件的相对位置进行调整。主动校准指的是根据光学系统的实测解像力,控制一镜头部件相对于另一镜头部件进行调整来校准整个光学系统,使得各个镜头部件的轴线调整一致,进而使光学系统的实测解像力达到标准。其中,镜头部件的轴线指的是镜头部件内所有镜片所组成的光学系统的光轴。Further, the active calibration described in this application can adjust the relative positions of the first lens component and the second lens component in multiple degrees of freedom. Active calibration refers to controlling the adjustment of one lens component relative to another lens component to adjust the entire optical system according to the measured resolution of the optical system, so that the axis of each lens component is adjusted uniformly, so that the measured resolution of the optical system reaches the standard. The axis of the lens component refers to the optical axis of the optical system composed of all the lenses in the lens component.
图3a示出了根据本申请的一个实施方式中的主动校准中相对位置调节方式。在该调节方式中,所述第一镜头部件(也可以是第一镜片)可以相对于所述第二镜头部件沿着x、y、z方向移动(即该实施例中的相对位置调整具有三个自由度)。其中z方向为沿着光轴的方向,x,y方向为垂直于光轴的方向。x、y方向均处于一个调整平面P 内,在该调整平面P内平移均可分解为x、y方向的两个分量。FIG. 3a illustrates a relative position adjustment method in active calibration according to an embodiment of the present application. In this adjustment mode, the first lens component (also a first lens) can be moved in the x, y, and z directions relative to the second lens component (that is, the relative position adjustment in this embodiment has three Degrees of freedom). The z direction is a direction along the optical axis, and the x and y directions are directions perpendicular to the optical axis. Both the x and y directions are in an adjustment plane P, and the translation in the adjustment plane P can be decomposed into two components in the x and y directions.
图3b示出了根据本申请的另一个实施方式的主动校准中的旋转调节。在该实施例中,相对位置调整除了具有图3a的三个自由度外,还增加了旋转自由度,即r方向的调节。本实施例中,r方向的调节是在所述调整平面P内的旋转,即围绕垂直于所述调整平面P的轴线的旋转。Fig. 3b shows a rotation adjustment in active calibration according to another embodiment of the present application. In this embodiment, in addition to the three degrees of freedom of Fig. 3a, the relative position adjustment also increases the degree of freedom of rotation, that is, the adjustment in the r direction. In this embodiment, the adjustment in the r direction is a rotation in the adjustment plane P, that is, a rotation about an axis perpendicular to the adjustment plane P.
进一步地,图3c示出了根据本申请的又一个实施方式的主动校准中的增加了v、w方向调节的相对位置调节方式。其中,v方向代表xoz平面的旋转角,w方向代表yoz平面的旋转角,v方向和w方向的旋转角可合成一个矢量角,这个矢量角代表总的倾斜状态。也就是说,通过v方向和w方向调节,可以调节第一镜头部件相对于第二镜头部件的倾斜姿态(也就是所述第一镜头部件的光轴相对于所述第二镜头部件的光轴的倾斜)。因此,经过主动校准,第一镜头部件的轴线与第二镜头部件之间的夹角可以不为零。Further, FIG. 3c illustrates a relative position adjustment method in which v and w direction adjustments are added in active calibration according to still another embodiment of the present application. Among them, the v direction represents the rotation angle of the xoz plane, the w direction represents the rotation angle of the yoz plane, and the rotation angles of the v direction and the w direction can be combined into a vector angle, and this vector angle represents the total tilt state. That is, by adjusting the v direction and the w direction, the tilt attitude of the first lens component relative to the second lens component (that is, the optical axis of the first lens component relative to the optical axis of the second lens component can be adjusted. The tilt). Therefore, after active calibration, the included angle between the axis of the first lens component and the second lens component may not be zero.
上述x、y、z、r、v、w六个自由度的调节均可能影响到所述光学系的成像品质(例如影响到解像力的大小)。在本申请的其它实施例中,相对位置调节方式可以是仅调节上述六个自由度中的任一项,也可以其中任两项或者更多项的组合。The above-mentioned adjustments of the six degrees of freedom of x, y, z, r, v, and w may all affect the imaging quality of the optical system (for example, affect the resolution). In other embodiments of the present application, the relative position adjustment method may be to adjust only any one of the above six degrees of freedom, or a combination of any two or more of them.
进一步地,根据本申请的一个实施方式,还提供了一种摄像模组的组装方法,该方法包括:利用前述任一实施方式中的光学镜头组装方法组装光学镜头,然后利用所组装的光学镜头制作摄像模组。Further, according to an embodiment of the present application, a method for assembling a camera module is also provided. The method includes: assembling an optical lens by using the optical lens assembly method in any of the foregoing embodiments, and then using the assembled optical lens. Make a camera module.
图4示出了根据本申请的一个实施方式的光学镜头1000的剖面示意图。光学镜头1000包括第一镜头部件100、第二镜头部件200和将所述第一镜头部件100和第二镜头部件200粘结在一起的胶材400。其中,第一镜头部件100包括一个第一镜片102,第二镜头部件200包括第二镜筒201和五个第二镜片202,但是第二镜片202的数目不受具体限制,其可根据具体需要进行选择,胶材具有延时固化性质。例如,胶材400可为受到延时固化反应触发条件作用后并不立刻开始固化反应的胶材,诸如,热熔胶、UV延时固化胶或其他具有延时功能的胶材中的至少一种。此外,胶材400适于支撑和固定第一镜头部件 100与第二镜头部件200,并使第一镜头部件100与第二镜头部件200始终保持在主动校准所确定的相对位置处。在本实施方式中,第一镜片102通过胶材400与第二镜筒201直接粘接。但是,本领域技术人员将理解,在不背离本申请的精神和构思的情况下,第一镜头部件100与第二镜头部件200之间的具体粘接位置不受限制,例如,第一镜片102还可通过胶材400与第二镜片202中最靠近第一镜片102的第二镜片直接粘接。进一步地,第二镜头部件200可不包括第二镜筒201,即,第二镜头部件200仅包括五个第二镜片202。FIG. 4 is a schematic cross-sectional view of an optical lens 1000 according to an embodiment of the present application. The optical lens 1000 includes a first lens component 100, a second lens component 200, and an adhesive material 400 that bonds the first lens component 100 and the second lens component 200 together. The first lens component 100 includes a first lens 102, and the second lens component 200 includes a second lens barrel 201 and five second lenses 202. However, the number of the second lenses 202 is not specifically limited, and may be determined according to specific requirements. Choose, the glue has time-delay curing properties. For example, the adhesive material 400 may be an adhesive material that does not immediately start a curing reaction after being triggered by a delayed curing reaction triggering condition, such as at least one of hot melt adhesive, UV delayed curing adhesive, or other adhesive materials with a delayed function Species. In addition, the glue 400 is suitable for supporting and fixing the first lens component 100 and the second lens component 200, and keeping the first lens component 100 and the second lens component 200 at the relative positions determined by the active calibration at all times. In this embodiment, the first lens 102 is directly bonded to the second lens barrel 201 through the adhesive material 400. However, those skilled in the art will understand that the specific bonding position between the first lens component 100 and the second lens component 200 is not limited without departing from the spirit and concept of the present application, for example, the first lens 102 It can also be directly bonded to the second lens closest to the first lens 102 in the second lens 202 through the glue 400. Further, the second lens component 200 may not include the second lens barrel 201, that is, the second lens component 200 includes only five second lenses 202.
图5示出了根据本申请的一个实施方式的第一镜头部件100和第二镜头部件200的粘结区域的局部放大剖面示意图。参考图5,在本实施方式中,第一镜头部件100和第二镜头部件200之间具有间隙。具体来说,该间隙可位于第一镜片102的非光学区的端面(非光学面)与第二镜筒201之间。第一镜片102的非光学面的表面可以做粗糙化处理以加大其粗糙程度,进而增加第二胶材与非光学面的表面之间的粘合力。应理解,该间隙还可位于第一镜片102的非光学区的端面(非光学面)与第二镜片202中的与第一镜片102最接近的第二镜片之间。此时,可对第一镜片102以及最近第一镜片102的第二镜片202的非光学面的表面做出粗糙化处理以加大其粗糙程度,进而增加粘合力。FIG. 5 shows a partially enlarged cross-sectional view of an adhesive region of the first lens component 100 and the second lens component 200 according to an embodiment of the present application. Referring to FIG. 5, in the present embodiment, there is a gap between the first lens member 100 and the second lens member 200. Specifically, the gap may be located between an end surface (non-optical surface) of the non-optical region of the first lens 102 and the second lens barrel 201. The surface of the non-optical surface of the first lens 102 may be roughened to increase its roughness, thereby increasing the adhesion between the second rubber material and the surface of the non-optical surface. It should be understood that the gap may also be located between the end surface (non-optical surface) of the non-optical region of the first lens 102 and the second lens closest to the first lens 102 in the second lens 202. At this time, the surfaces of the non-optical surface of the first lens 102 and the second lens 202 of the first lens 102 may be roughened to increase the degree of roughness, thereby increasing the adhesive force.
在组装第一镜头部件100和第二镜头部件200时,可以先在第二镜头部件200上布设具有延时性质的胶材。然后,施加延时固化反应触发条件。接下来,对第一镜头部件100和第二镜头部件200进行预定位,之后对第一、第二镜头部件100、200的相对位置进行调整,使得在胶材固化完成时,相应地完成主动校准过程。应注意,施加延时固化反应触发条件的过程可以与预定位过程和主动校准过程并行执行。即,在布设胶材之后到完成主动校准之前的任意时间点均可施加延时固化反应触发条件。进一步地,如上所述,根据所施加的延时固化反应触发条件的类型,可确定是持续性施加延时固化反应触发条件,还是单次或多次施加延时固化反应触发条件。因此,可在胶材固化过程中同时完成主动校准过程,这可改善在胶材固化过程中带来的光学性能的变异。此外,由于本申请中使用的胶材具有足够的粘接强度, 因此在固化过程结束后无需烘烤来进一步固化,这使得相对于其他胶材减小了烘烤带来的光学性能变异。同时,采用具有延时性质的胶材使得可以同时进行胶材固化过程和主动校准过程,这使得两个步骤可以并行进行,从而提高了生产效率。最终,固定整个摄像模组或者光学镜头。When assembling the first lens component 100 and the second lens component 200, an adhesive material with a time-delay property may be laid on the second lens component 200 first. Then, a delayed curing reaction trigger condition is applied. Next, the first lens component 100 and the second lens component 200 are pre-positioned, and then the relative positions of the first and second lens components 100 and 200 are adjusted so that when the glue is cured, the active calibration is completed accordingly. process. It should be noted that the process of applying the triggering condition of the delayed curing reaction may be performed in parallel with the pre-positioning process and the active calibration process. That is, the triggering condition of the delayed curing reaction can be applied at any time after the glue is laid and before the active calibration is completed. Further, as described above, according to the type of the delayed curing reaction triggering condition applied, it can be determined whether the delayed curing reaction triggering condition is continuously applied or the delayed curing reaction triggering condition is applied one or more times. Therefore, the active calibration process can be completed at the same time during the curing process of the glue, which can improve the variation of the optical performance brought about during the curing of the glue. In addition, since the adhesive material used in the present application has sufficient adhesive strength, there is no need to bake it for further curing after the curing process is finished, which reduces the variation in optical properties caused by baking compared to other adhesive materials. At the same time, the use of glue with a time-delay property allows the glue curing process and the active calibration process to be performed at the same time, which allows the two steps to be performed in parallel, thereby improving production efficiency. Finally, the entire camera module or optical lens is fixed.
进一步地,仍然参考图5,在一个实施方式中,第二镜筒201可以设置倒角以使所述间隙形成朝向外界的开口401a,倒角用于疏导可能溢出的胶水,防止第一镜头部件100中的镜片的光学面沾染胶水,开口401a在沿着光轴方向上的尺寸大于间隙的平均尺寸。此外,本领域技术人员将理解,第二镜筒201还可以设置倒角以使所述间隙形成朝向光学镜头光轴的开口401b,从而疏导可能溢出的胶水,避免镜片被胶水污染。同样地,开口401b在沿着光轴的方向上的尺寸大于间隙的平均尺寸。Further, still referring to FIG. 5, in one embodiment, the second lens barrel 201 may be chamfered so that the gap forms an opening 401a facing the outside. The chamfer is used to guide the glue that may overflow and prevent the first lens component. The optical surface of the lens in 100 is stained with glue, and the size of the opening 401a in the direction along the optical axis is larger than the average size of the gap. In addition, those skilled in the art will understand that the second lens barrel 201 may also be chamfered so that the gap forms an opening 401b facing the optical axis of the optical lens, so as to clear the glue that may overflow and prevent the lens from being polluted by the glue. Similarly, the size of the opening 401b in the direction along the optical axis is larger than the average size of the gap.
图6示出了根据本申请的另一实施方式的光学镜头1100的剖面示意图。参考图6,图6的光学镜头1100与图4的光学镜头1000的区别在于第一镜头部件100还包括第一镜筒101。因此,在下文中,将省略光学镜头1100的与光学镜头1000相同的部分的描述。FIG. 6 is a schematic cross-sectional view of an optical lens 1100 according to another embodiment of the present application. Referring to FIG. 6, the optical lens 1100 of FIG. 6 is different from the optical lens 1000 of FIG. 4 in that the first lens component 100 further includes a first lens barrel 101. Therefore, in the following, description of the same portion of the optical lens 1100 as that of the optical lens 1000 will be omitted.
在图6中,第一镜头部件100还包括第一镜筒101,其中,第一镜片102通过胶材安装在第一镜筒101内。与图4的光学镜头1000不同,在本实施方式中,第一镜头部件100与第二镜头部件200之间的粘结方式为第一镜筒101与第二镜筒201通过胶材400粘结。进一步地,第一镜头部件100与第二镜头部件200之间的粘结方式为第一镜头部件100的底面101a与第二镜头部件200的顶面201a通过胶材400粘结。In FIG. 6, the first lens component 100 further includes a first lens barrel 101, wherein the first lens 102 is installed in the first lens barrel 101 through an adhesive material. Different from the optical lens 1000 in FIG. 4, in this embodiment, the bonding method between the first lens member 100 and the second lens member 200 is that the first lens barrel 101 and the second lens barrel 201 are bonded by an adhesive 400. . Further, the bonding manner between the first lens component 100 and the second lens component 200 is that the bottom surface 101 a of the first lens component 100 and the top surface 201 a of the second lens component 200 are bonded by an adhesive material 400.
上述实施方式中,第一镜片102比所述第二镜片202靠近所述光学镜头的前端(光学镜头的前端是指光入射端,后端是指靠近感光组件的一端)。In the above embodiment, the first lens 102 is closer to the front end of the optical lens than the second lens 202 (the front end of the optical lens refers to the light incident end, and the rear end refers to the end near the photosensitive component).
进一步地,根据本申请的一个实施方式,还提供了一种摄像模组该摄像模组包括前述任一实施方式中的光学镜头。Further, according to an embodiment of the present application, a camera module is further provided. The camera module includes the optical lens in any of the foregoing embodiments.
上述实施方式中,第一镜头部件和第二镜头部件的镜片数目可以 根据需要调整。例如第一镜头部件和第二镜头部件的镜片数量可以分别为二和四,也可以分别为三和三,也可以分别为四和二,也可以分别为五和一。整个光学镜头的镜片总数也可以根据需要调整,例如光学镜头的镜片总数可以是六,也可以是五或七。特别地,在一个优选实施例中,当第一镜头部件具有多个第一镜片时,这些第一镜片通过互相嵌合来保持彼此之间的相对位置固定。换句话说,第一镜头部件的多个第一镜片不需要第一镜筒来提供支撑功能,即可保持第一镜头部件的光学系统的结构稳定。并且,通过胶材粘结第一镜头部件和第二镜头部件时,前文所述的各个实施例中的第一镜片(这些实施例中仅有单个第一镜片)由互相嵌合的多个第一镜片中最接近第二镜头部件的一个第一镜片来替代即可。也就是说,图4-5中的第一镜片的形状和结构可用于互相嵌合的多个第一镜片中最接近第二镜头部件的一个第一镜片,从而实现类似的功能。In the above embodiments, the number of lenses of the first lens component and the second lens component can be adjusted as needed. For example, the number of lenses of the first lens component and the second lens component may be two and four, three and three, four and two, and five and one, respectively. The total number of lenses of the entire optical lens can also be adjusted as required. For example, the total number of lenses of the optical lens can be six, or five or seven. In particular, in a preferred embodiment, when the first lens component has a plurality of first lenses, the first lenses are fitted to each other to keep the relative positions of the first lenses fixed. In other words, the plurality of first lenses of the first lens component do not need the first lens barrel to provide a supporting function, and can keep the structure of the optical system of the first lens component stable. In addition, when the first lens component and the second lens component are bonded by an adhesive material, the first lens in each of the embodiments described above (these are only a single first lens) consists of a plurality of first lenses One lens in a lens closest to the second lens component may be substituted. That is, the shape and structure of the first lens in FIG. 4-5 can be used for a first lens closest to a second lens component among a plurality of first lenses that are fitted to each other, thereby achieving similar functions.
在上述实施方式中,作为示例,光学镜头被描述为包括第一镜头部件和第二镜头部件。然而,光学镜头中的镜头部件的数目不受特定限制,即,镜头部件的数目不限于两个,根据具体的设计需要,镜头部件的数目可为三个、四个等。In the above-described embodiment, as an example, the optical lens is described as including the first lens member and the second lens member. However, the number of lens components in an optical lens is not particularly limited, that is, the number of lens components is not limited to two, and the number of lens components may be three, four, etc. according to specific design needs.
以上描述仅为本申请的较佳实施方式以及对所运用技术原理的说明。本领域技术人员应当理解,本申请中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本申请中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only the preferred embodiment of the present application and the explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to the technical solution of the specific combination of the above technical features, but should also cover the above technical features without departing from the inventive concept. Or other technical solutions formed by any combination of equivalent features. For example, a technical solution formed by replacing the above features with technical features disclosed in the present application (but not limited to) with similar functions.

Claims (29)

  1. 一种光学镜头组装方法,其特征在于,包括:An optical lens assembly method, comprising:
    准备第一镜头部件和第二镜头部件,其中,所述第一镜头部件包括至少一个第一镜片,所述第二镜头部件包括至少一个第二镜片;Preparing a first lens component and a second lens component, wherein the first lens component includes at least one first lens and the second lens component includes at least one second lens;
    将胶材布设到所述第二镜头部件上;Placing an adhesive material on the second lens component;
    对所述胶材施加延时固化反应触发条件;Applying a triggering condition for the delayed curing reaction to the glue material;
    预定位所述第一镜头部件和所述第二镜头部件,使得所述至少一个第一镜片与所述至少一个第二镜片共同构成可成像的光学系统;以及Pre-positioning the first lens component and the second lens component such that the at least one first lens and the at least one second lens together constitute an imageable optical system; and
    通过主动校准调整所述第一镜头部件与所述第二镜头部件之间的位置关系。The positional relationship between the first lens component and the second lens component is adjusted by active calibration.
  2. 根据权利要求1所述的光学镜头组装方法,其特征在于,所述第二镜头部件还包括第二镜筒,所述至少一个第二镜片位于所述第二镜筒内,所述将胶材布设到所述第二镜头部件是将胶材布设到所述第二镜筒或所述至少一个第二镜片上。The method for assembling an optical lens according to claim 1, wherein the second lens component further comprises a second lens barrel, the at least one second lens is located in the second lens barrel, and the plastic material is The second lens component is arranged on the second lens barrel or the at least one second lens.
  3. 根据权利要求1所述的光学镜头组装方法,其特征在于,所述胶材的完整固化过程包括低固化反应阶段和正常固化反应阶段;The method for assembling an optical lens according to claim 1, wherein the complete curing process of the glue material includes a low curing reaction stage and a normal curing reaction stage;
    所述主动校准还包括:在所述低固化反应阶段和/或所述正常固化反应阶段进行所述主动校准。The active calibration further includes: performing the active calibration in the low curing reaction stage and / or the normal curing reaction stage.
  4. 根据权利要求1所述的光学镜头组装方法,其特征在于,在布设所述胶材之后且在完成所述主动校准之前施加所述延时固化反应触发条件。The method for assembling an optical lens according to claim 1, wherein the delayed curing reaction triggering condition is applied after the glue material is laid out and before the active calibration is completed.
  5. 根据权利要求4所述的光学镜头组装方法,其特征在于,所述延时固化反应触发条件为光、热、氧气或湿气。The method for assembling an optical lens according to claim 4, wherein a triggering condition of the delayed curing reaction is light, heat, oxygen, or moisture.
  6. 根据权利要求5所述的光学镜头组装方法,其特征在于,当所述延时固化反应触发条件为光时,施加所述延时固化反应触发条件包括:在布设所述胶材之后到完成所述主动校准之前的任意时间点照射光。The method for assembling an optical lens according to claim 5, wherein when the triggering condition of the delayed curing reaction is light, applying the triggering condition of the delayed curing reaction comprises: after the glue is laid to completion. The light is irradiated at any time before the active calibration.
  7. 根据权利要求5所述的光学镜头组装方法,其特征在于,当所述延时固化反应触发条件为湿气时,施加所述延时固化反应触发条件包括:持续施加湿气。The method for assembling an optical lens according to claim 5, wherein when the triggering condition of the delayed curing reaction is moisture, applying the triggering condition of the delayed curing reaction comprises: continuously applying moisture.
  8. 根据权利要求3所述的光学镜头组装方法,其特征在于,所述胶材是热熔胶、UV延时固化胶或其他具有延时固化功能的胶材。The method for assembling an optical lens according to claim 3, wherein the glue material is a hot-melt glue, a UV time-lapse curing glue, or other glue material having a time-lapse curing function.
  9. 根据权利要求1所述的光学镜头组装方法,其特征在于,所述主动校准包括:调整并移动所述第一镜头部件以调节和确定所述第一镜头部件与所述第二镜头部件的相对位置。The method for assembling an optical lens according to claim 1, wherein the active calibration comprises: adjusting and moving the first lens component to adjust and determine the relative of the first lens component to the second lens component position.
  10. 根据权利要求9所述的光学镜头组装方法,其特征在于,所述主动校准还包括:根据所述光学系统的实测解像力,调节并确定所述第一镜头部件的轴线相对于所述第二镜头部件的轴线的夹角。The method for assembling an optical lens according to claim 9, wherein the active calibration further comprises: adjusting and determining an axis of the first lens component with respect to the second lens according to a measured resolution of the optical system. The angle of the axis of the component.
  11. 根据权利要求9所述的光学镜头组装方法,其特征在于,所述主动校准还包括:沿着平面移动所述第一镜头部件,根据所述光学系统的实测解像力,确定所述第一镜头部件与所述第二镜头部件之间的沿着所述平面的移动方向上的相对位置;沿着所述平面的移动包括在所述平面上的平移和/或转动。The method for assembling an optical lens according to claim 9, wherein the active calibration further comprises: moving the first lens component along a plane, and determining the first lens component according to a measured resolution of the optical system. Relative position with the second lens member in a moving direction along the plane; movement along the plane includes translation and / or rotation on the plane.
  12. 根据权利要求9所述的光学镜头组装方法,其特征在于,所述主动校准还包括:沿着垂直于所述平面的方向移动所述第一镜头部件,根据所述光学系统的实测解像力,确定所述第一镜头部件与所述第二镜头部件之间的在垂直于所述平面的移动方向上的相对位置。The method for assembling an optical lens according to claim 9, wherein the active calibration further comprises: moving the first lens component in a direction perpendicular to the plane, and determining according to a measured resolution of the optical system. A relative position between the first lens member and the second lens member in a moving direction perpendicular to the plane.
  13. 一种摄像模组组装方法,其特征在于,包括:A method for assembling a camera module, comprising:
    利用权利要求1-12中任一项所述的光学镜头组装方法组装光学镜头;以及Assembling an optical lens using the optical lens assembling method according to any one of claims 1-12; and
    利用所组装的光学镜头制作摄像模组。Use the assembled optical lens to make a camera module.
  14. 一种光学镜头,其特征在于,包括:An optical lens, comprising:
    第一镜头部件,其包括至少一个第一镜片;A first lens component including at least one first lens;
    第二镜头部件,其包括至少一个第二镜片,并且至少一个第一镜片与所述至少一个第二镜片共同构成可成像的光学系统;以及A second lens component including at least one second lens, and the at least one first lens and the at least one second lens together form an imageable optical system; and
    胶材,其将所述第一镜头部件和所述第二镜头部件粘结在一起,并且所述胶材介于所述第一镜头部件与所述第二镜头部件之间的间隙中,An adhesive material that bonds the first lens component and the second lens component together, and the adhesive material is interposed in a gap between the first lens component and the second lens component,
    其中,所述胶材具有延时固化性质。Wherein, the glue material has the property of delayed curing.
  15. 根据权利要求14所述的光学镜头,其特征在于,所述第一镜头部件的轴线与所述第二镜头部件的轴线之间的夹角不为零。The optical lens according to claim 14, wherein an angle between an axis of the first lens component and an axis of the second lens component is not zero.
  16. 根据权利要求14所述的光学镜头,其特征在于,所述胶材适于支撑和固定所述第一镜头部件与所述第二镜头部件,并使所述第一镜头部件与所述第二镜头部件保持在确定的相对位置。The optical lens according to claim 14, wherein the glue material is adapted to support and fix the first lens component and the second lens component, and make the first lens component and the second lens component The lens components are held in a determined relative position.
  17. 根据权利要求14所述的光学镜头,其特征在于,所述胶材为受到所述延时固化反应触发条件作用后并不立刻开始固化反应或开始缓慢固化的胶材。The optical lens according to claim 14, wherein the glue material is a glue material that does not immediately start a curing reaction or starts to slowly cure after being subjected to the triggering condition of the delayed curing reaction.
  18. 根据权利要求17所述的光学镜头,其特征在于,所述延时固化反应触发条件为光、热、氧气或湿气。The optical lens according to claim 17, wherein the triggering condition of the delayed curing reaction is light, heat, oxygen, or moisture.
  19. 根据权利要求17所述的光学镜头,其特征在于,所述胶材是热熔胶、UV延时固化胶或其他具有延时固化功能的胶材。The optical lens according to claim 17, wherein the glue material is a hot-melt glue, a UV time-lapse curing glue, or other glue material having a time-lapse curing function.
  20. 根据权利要求14所述的光学镜头,其特征在于,所述间隙具有朝向所述光学镜头的外侧的开口,在沿着所述光轴的方向上所述开口的尺寸大于所述间隙的平均尺寸。The optical lens according to claim 14, wherein the gap has an opening facing the outside of the optical lens, and a size of the opening in a direction along the optical axis is larger than an average size of the gap .
  21. 根据权利要求14所述的光学镜头,其特征在于,所述第一镜片比所述第二镜片靠近所述光学镜头的前端。The optical lens according to claim 14, wherein the first lens is closer to a front end of the optical lens than the second lens.
  22. 根据权利要求14所述的光学镜头,其特征在于,所述第二镜头部件还包括第二镜筒,所述第二镜片位于所述第二镜筒内,所述胶材介于所述第一镜头部件与所述第二镜头部件之间的间隙中。The optical lens according to claim 14, wherein the second lens component further comprises a second lens barrel, the second lens is located in the second lens barrel, and the glue is interposed between the first lens barrel and the second lens barrel. In a gap between a lens component and the second lens component.
  23. 根据权利要求22所述的光学镜头,其特征在于,所述第一镜头部件与所述第二镜头部件之间指的是所述第一镜片与所述第二镜筒之间或所述第一镜片与所述第二镜片之间。The optical lens according to claim 22, wherein between the first lens component and the second lens component is between the first lens and the second lens barrel or the first lens component Between the lens and the second lens.
  24. 根据权利要求23所述的光学镜头,其特征在于,当所述第一镜头部件与所述第二镜头部件之间指的是所述第一镜片与所述第二镜筒之间时,所述第一镜片的非光学面具有经过粗糙化处理的表面。The optical lens according to claim 23, wherein when the space between the first lens component and the second lens component is between the first lens and the second lens barrel, all The non-optical surface of the first lens has a roughened surface.
  25. 根据权利要求23所述的光学镜头,其特征在于,当所述第一镜头部件与所述第二镜头部件之间指的是所述第一镜片与所述第二镜片之间时,所述第一镜片和所述第二镜片的非光学面均具有经过粗糙化处理的表面。The optical lens according to claim 23, wherein when the distance between the first lens component and the second lens component is between the first lens and the second lens, the The non-optical surfaces of the first lens and the second lens each have a roughened surface.
  26. 根据权利要求14所述的光学镜头,其特征在于,所述第一镜头部件还包括第一镜筒,所述至少一个第一镜片安装于所述第一镜筒内。The optical lens according to claim 14, wherein the first lens component further comprises a first lens barrel, and the at least one first lens is mounted in the first lens barrel.
  27. 根据权利要求26所述的光学镜头,其特征在于,所述第一镜头部件与所述第二镜头部件之间是所述第一镜筒与所述第二镜筒之间。The optical lens according to claim 26, wherein between the first lens member and the second lens member is between the first lens barrel and the second lens barrel.
  28. 根据权利要求26所述的光学镜头,其特征在于,所述第一镜头部件与所述第二镜头部件之间是所述第一镜头部件的底面与所述第二镜头部件的顶面之间。The optical lens according to claim 26, wherein between the first lens member and the second lens member is between a bottom surface of the first lens member and a top surface of the second lens member .
  29. 一种摄像模组,其特征在于,包括权利要求14-28中任一项所述的光学镜头。A camera module, comprising the optical lens according to any one of claims 14-28.
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