WO2020026346A1 - Secondary battery and battery pack - Google Patents
Secondary battery and battery pack Download PDFInfo
- Publication number
- WO2020026346A1 WO2020026346A1 PCT/JP2018/028675 JP2018028675W WO2020026346A1 WO 2020026346 A1 WO2020026346 A1 WO 2020026346A1 JP 2018028675 W JP2018028675 W JP 2018028675W WO 2020026346 A1 WO2020026346 A1 WO 2020026346A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- opening
- secondary battery
- flange
- exterior member
- pair
- Prior art date
Links
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/105—Pouches or flexible bags
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the embodiment of the present invention relates to a secondary battery and a battery pack.
- a secondary battery includes an electrode group including a positive electrode and a negative electrode, and an exterior part that houses the electrode group.
- the exterior part is formed of two exterior members, and each of the two exterior members is formed of a metal such as stainless steel.
- the first exterior member which is one of the exterior members, is formed in a bottomed cylindrical shape having a bottom wall and side walls, and the bottom wall and the side walls define a storage space for housing the electrode group. You.
- the storage space has an opening on the side opposite to the bottom wall.
- a flange is formed at a portion opposite to the bottom wall, and the flange defines an opening edge of an opening of the storage space.
- the second exterior member is arranged to face the flange and closes the opening of the storage space.
- the flange and the second exterior member protrude from the opening edge toward the outer periphery with respect to the side wall.
- a welded portion to which the flange and the second exterior member are hermetically welded is formed on a protruding portion of the flange and the second exterior member on the outer peripheral side. The weld is formed continuously over the entire circumference of the opening.
- the storage space is sealed from the outside by the welded portion.
- Some secondary batteries are provided with an open valve on the exterior.
- the opening valve is opened when the internal pressure of the storage space for storing the electrode group, that is, the internal pressure of the exterior part becomes equal to or higher than a predetermined value.
- gas is discharged from the storage space inside the exterior part to the outside of the exterior part via the release valve.
- the open valve is formed with a thin portion having a smaller thickness than other portions of the exterior portion. Since the thin portion is formed, the release valve has low resistance to an external impact. Therefore, even when the internal pressure of the storage space is smaller than the predetermined value, the opening valve may be damaged by an external impact such as an impact due to physical contact. For this reason, it is required that the opening valve be appropriately protected against an external impact or the like.
- the problem to be solved by the present invention is to provide a secondary battery in which an opening valve provided in an exterior part is appropriately protected, and a battery pack including the secondary battery.
- the secondary battery includes the first exterior member, the second exterior member, the electrode group, and the release valve.
- the first exterior member has a bottom wall and a side wall, and is formed of metal.
- a storage space is defined by the bottom wall and the side wall, and the storage space has an opening on a side opposite to the bottom wall.
- the first exterior member includes a flange protruding from the opening edge of the opening to the outer peripheral side with respect to the side wall.
- the electrode group includes a positive electrode and a negative electrode, and is housed in a housing space.
- the second exterior member is formed of metal and is arranged to face the flange, and closes the opening of the storage space.
- the welding portion welds the flange and the second exterior member over the entire periphery of the opening at a portion protruding from the opening edge to the outer peripheral side to seal the storage space.
- the release valve is provided on a side wall of the first exterior member, and is opened when an internal pressure of the storage space becomes a predetermined value or more.
- the flange and the second exterior member are bent together at a bent portion provided at a portion protruding from the opening edge toward the outer peripheral side.
- the bent portion is provided at least in a circumferential direction of the opening over a range ⁇ ⁇ where the opening valve is located. Due to the bent portion, the extending portion from the bent portion to each outer edge of the flange and the second exterior member is located on the outer peripheral side with respect to the release valve.
- FIG. 1 is a perspective view schematically showing the secondary battery according to the first embodiment.
- FIG. 2 is a perspective view schematically showing the first exterior member, the second exterior member, and the electrode group according to the first embodiment in an exploded state with respect to each other.
- FIG. 3 is a schematic diagram illustrating the secondary battery according to the first embodiment when viewed from the side where the bottom wall is located in the thickness direction.
- FIG. 4 is a schematic diagram illustrating the secondary battery according to the first embodiment when viewed from one side in the vertical direction.
- FIG. 5 is a schematic diagram illustrating the secondary battery according to the first embodiment when viewed from one side in the lateral direction.
- FIG. 6 is a schematic diagram illustrating the configuration of the electrode group according to the first embodiment.
- FIG. 1 is a perspective view schematically showing the secondary battery according to the first embodiment.
- FIG. 2 is a perspective view schematically showing the first exterior member, the second exterior member, and the electrode group according to the first embodiment in an exploded state with respect to each other.
- FIG. 7 is a schematic diagram showing an electrical connection configuration between the electrode group and one of the pair of terminals in the first embodiment.
- FIG. 8 is a cross-sectional view of the secondary battery according to the first embodiment, showing one of a pair of side walls along the lateral direction and a configuration of a protruding portion from the side walls to the outer peripheral side, which is perpendicular or substantially perpendicular to the lateral direction. And it is sectional drawing shown roughly by the cross section which passes an opening valve.
- FIG. 9 is a schematic diagram showing the configuration of the opening valve and its vicinity on the inner surface of the side wall of the secondary battery according to the first embodiment.
- FIG. 10 is a schematic view showing a state where a weld is formed in the manufacture of the secondary battery according to the first embodiment.
- FIG. 11 is a schematic view showing a state in which the flange and the second exterior member are cut at a position on the outer peripheral side with respect to the welded portion from the state of FIG. 10 and the outer peripheral side is trimmed from the cut position.
- FIG. 12 is a schematic view showing a bending line when forming a bent portion from the state of FIG.
- FIG. 13 is a schematic diagram illustrating the secondary battery according to the first modification in a state where the secondary battery is viewed from the side where the bottom wall is located in the thickness direction.
- FIG. 14 is a schematic diagram showing a secondary battery according to a first modification viewed from one side in a vertical direction.
- FIG. 15 is a schematic view showing a secondary battery according to a first modification in a state viewed from one lateral side.
- FIG. 16 is a perspective view schematically showing a secondary battery according to a second modification.
- FIG. 17 is a schematic diagram illustrating a secondary battery according to a second modification when viewed from one side in the vertical direction.
- FIG. 18 is a cross-sectional view of a secondary battery according to a second modification, in which one of a pair of side walls along the lateral direction and a configuration of a protruding portion from the side wall to the outer peripheral side are vertically or substantially perpendicularly to the lateral direction. And it is sectional drawing shown roughly by the cross section which passes an opening valve.
- FIG. 18 is a cross-sectional view of a secondary battery according to a second modification, in which one of a pair of side walls along the lateral direction and a configuration of a protruding portion from the side wall to the outer peripheral side are vertically or substantially perpendicularly to the lateral direction. And it is sectional drawing shown roughly by the cross section which passes an opening valve.
- FIG. 18 is a cross
- FIG. 19 shows that in the secondary battery according to the third modification, one of the pair of side walls along the lateral direction and the configuration of the protruding portion from the side wall to the outer peripheral side are vertically or substantially perpendicularly to the lateral direction. And it is sectional drawing shown roughly by the cross section which passes an opening valve.
- FIG. 20 is a schematic diagram showing the configuration of the opening valve and its vicinity on the outer surface of the side wall of the secondary battery according to the third modification.
- FIG. 21 is a perspective view schematically showing a secondary battery according to a fourth modification.
- FIG. 22 is a perspective view schematically showing a part of a battery pack including a plurality of secondary batteries according to the fourth modification.
- FIG. 23 is a perspective view schematically showing a secondary battery according to a fifth modification.
- FIG. 1 shows the secondary battery 1 according to the first embodiment
- FIG. 2 shows the secondary battery 1 in a state where it is disassembled for each member.
- the secondary battery 1 is, for example, a non-aqueous electrolyte battery.
- the secondary battery 1 includes an exterior unit 3.
- the exterior part 3 is formed from a first exterior member 5 and a second exterior member 6.
- Each of the exterior members 5 and 6 is formed from a metal such as stainless steel. Examples of the metal other than stainless steel forming the exterior members 5 and 6 include aluminum, aluminum alloy, iron, and plated steel.
- the first exterior member 5 is formed in a cylindrical shape with a bottom.
- the first exterior member 5 has a bottom wall 7 and two pairs of side walls 8A, 8B, 9A, 9B, and is formed in a substantially rectangular cylindrical shape with a bottom.
- the storage space 11 is defined by the bottom wall 7 and the side walls 8A, 8B, 9A, 9B.
- the electrode group 10 is stored in the storage space 11.
- the storage space 11 has an opening 12 on the side opposite to the bottom wall 7.
- the vertical direction (the direction indicated by the arrow X1 and the arrow X2)
- the horizontal direction intersecting the vertical direction the direction indicated by the arrow Y1 and the arrow Y2)
- the vertical direction and the horizontal direction A thickness direction (direction indicated by arrows Z1 and Z2) that intersects both is defined.
- the horizontal direction is vertical or substantially vertical to the vertical direction
- the thickness direction is vertical or substantially vertical to both the vertical direction and the horizontal direction.
- each of the pair of side walls (first side walls) 8A and 8B extends in the vertical direction, and each of the pair of side walls (second side walls) 9A and 9B extends in the horizontal direction. It is extended along.
- the side walls 8A and 8B face each other and are arranged laterally away from each other with the storage space 11 interposed therebetween. Further, the side walls 9A and 9B face each other and are arranged vertically apart from each other with the storage space 11 interposed therebetween.
- Each of the side walls 8A, 8B, 9A, and 9B extends from the bottom wall 7 toward the opening 12 along the thickness direction, and the storage space 11 has one side of the opening 12 in the thickness direction (arrow Z2). Side).
- the opening surface of the opening 12 is a surface parallel or substantially parallel to the vertical and horizontal directions of the secondary battery 1.
- FIG. 3 shows the secondary battery 1 as viewed from the side where the bottom wall 7 is located (the arrow Z1 side) in the thickness direction.
- FIG. 4 shows the secondary battery 1 viewed from one side in the vertical direction (arrow X2 side), and
- FIG. 5 shows the secondary battery 1 from one side in the horizontal direction (arrow Y1 side). It is shown in a state where it is seen.
- a flange 13 is provided at a portion opposite to the bottom wall 7.
- the flange 13 defines an opening edge 15 of the opening 12 over the entire circumference in the circumferential direction of the opening 12.
- the flange 13 projects from the opening edge 15 to the outer periphery over the entire circumference in the circumferential direction of the opening 12. For this reason, the flange 13 protrudes from the side walls 8A, 8B, 9A, 9B on a side away from the opening 12 in a direction parallel to the opening surface of the opening 12.
- the opening edge 15 has a pair of first opening edges 16A and 16B along the vertical direction and a pair of second opening edges 17A and 17B along the horizontal direction.
- the opening 12 is formed in a rectangular shape or a substantially rectangular shape.
- the shape of the opening 12 is not limited to a rectangular shape, and the opening 12 may be formed in, for example, a polygonal shape other than a rectangular shape or an elliptical shape.
- the flange 13 has an outer edge (flange outer edge) 51.
- the outer edge 51 is continuous over the entire circumference in the circumferential direction of the opening 12.
- the outer edge 51 has a pair of first flange outer edges 52A and 52B along the vertical direction and a pair of second flange outer edges 53A and 53B along the horizontal direction.
- the first flange outer edge 52A forms an outer edge of the flange 13 at a portion protruding from the first opening edge 16A and the side wall 8A to the outer peripheral side
- the first flange outer edge 52B is formed by the first opening edge 16B and the side wall.
- An outer edge of the flange 13 is formed at a portion protruding from 8B to the outer peripheral side.
- the second flange outer edge 53A forms an outer edge of the flange 13 at a portion protruding outward from the second opening edge 17B and the side wall 9B, and the second flange outer edge 53B is formed with the second opening edge 17B and the side wall.
- An outer edge of the flange 13 is formed at a portion protruding from 9B to the outer peripheral side.
- the outer edge 51 of the flange 13 has relay outer edges (flange relay outer edges) 55A to 55D.
- the relay outer edge 55A extends continuously from the first flange outer edge 52A to the second flange outer edge 53A, and the relay outer edge 55B extends continuously from the first flange outer edge 52A to the second flange outer edge 53B. Is done.
- the relay outer edge 55C extends continuously from the first flange outer edge 52B to the second flange outer edge 53A, and the relay outer edge 55D continuously extends from the first flange outer edge 52B to the second flange outer edge 53B. It is extended.
- each of the relay outer edges 55A to 55D extends continuously from a corresponding one of the pair of first flange outer edges 52A, 52B to a corresponding one of the pair of second flange outer edges 53A, 53B.
- each of the relay outer edges 55A to 55D forms an obtuse angle at the intersection with the corresponding one of the pair of first flange outer edges 52A and 52B.
- Each of the relay outer edges 55A to 55D forms an obtuse angle at the intersection with the corresponding one of the pair of second flange outer edges 53A and 53B.
- the second exterior member 6 is a plate-shaped member, and is formed, for example, in a substantially rectangular shape.
- the second exterior member 6 is arranged to face the flange 13 and is attached to the flange 13 from the side where the opening 12 opens.
- the second exterior member 6 projects from the opening edge 15 to the outer peripheral side over the entire circumference of the opening 12 in the circumferential direction. Therefore, the second exterior member 6 protrudes from the side walls 8A, 8B, 9A, 9B on a side away from the opening 12 in a direction parallel to the opening surface of the opening 12.
- the second exterior member 6 faces the flange 13 over the entire circumference of the opening 12 in the circumferential direction.
- the second exterior member 6 closes the opening 12 of the storage space 11. In a portion where the second exterior member 6 closes the opening 12, the thickness direction of the plate-shaped second exterior member 6 matches or substantially matches the thickness direction of the secondary battery 1.
- the plate-shaped second exterior member 6 has an outer edge (member outer edge) 61.
- the outer edge 61 of the second exterior member 6 forms the outer edge of the secondary battery 1 together with the outer edge 51 of the flange 13.
- the outer edge 61 is continuous over the entire circumference in the circumferential direction of the opening 12.
- the outer edge 61 has a pair of first member outer edges 62A and 62B along the vertical direction and a pair of second member outer edges 63A and 63B along the horizontal direction.
- the first member outer edge 62A forms an outer edge of the second exterior member 6 at a portion protruding from the first opening edge 16A and the side wall 8A to the outer peripheral side, and the first member outer edge 62B is formed by the first opening edge.
- An outer edge of the second exterior member 6 is formed at a portion protruding from the edge 16B and the side wall 8B to the outer peripheral side.
- the second member outer edge 63A forms an outer edge of the second exterior member 6 at a portion protruding from the second opening edge 17A and the side wall 9A to the outer peripheral side, and the second member outer edge 63B is formed by the second opening edge.
- An outer edge of the second exterior member 6 is formed at a portion protruding outward from the edge 17B and the side wall 9B.
- the outer edge 61 of the second exterior member 6 has four relay outer edges (member relay outer edges) 65A to 65D.
- the relay outer edge 65A extends continuously from the first member outer edge 62A to the second member outer edge 63A, and the relay outer edge 65B extends continuously from the first member outer edge 62A to the second member outer edge 63B. Is done.
- the relay outer edge 65C extends continuously from the first member outer edge 62B to the second member outer edge 63A, and the relay outer edge 65D continuously extends from the first member outer edge 62B to the second member outer edge 63B. It is extended.
- each of the relay outer edges 65A to 65D extends continuously from a corresponding one of the pair of first member outer edges 62A, 62B to a corresponding one of the pair of second member outer edges 63A, 63B. Further, each of the relay outer edges 65A to 65D forms an obtuse angle at an intersection position with a corresponding one of the pair of first member outer edges 62A and 62B. Each of the relay outer edges 65A to 65D forms an obtuse angle at the intersection with the corresponding one of the pair of second member outer edges 63A and 63B.
- the distance from the bottom wall 7 to the opening 12 is much smaller than the distance between the side walls 8A and 8B and the distance between the side walls 9A and 9B.
- the dimension in the thickness direction is much smaller than each of the dimension in the vertical direction and the dimension in the horizontal direction.
- the distance between the side walls (first side walls) 8A and 8B is larger than the distance between the side walls (second side walls) 9A and 9B. Is smaller than the dimension in the lateral direction.
- the distance between the side walls 8A and 8B that is, the distance between the first opening edges 16A and 16B corresponds to the dimension of the storage space 11 (opening 12) in the lateral direction of the secondary battery 1.
- the distance between the side walls 9A and 9B corresponds to the dimension of the storage space 11 (opening 12) in the vertical direction of the secondary battery 1.
- the distance from the bottom wall 7 to the opening 12 corresponds to the size of the storage space 11 in the thickness direction of the secondary battery 1.
- the size of the storage space 11 in the thickness direction of the secondary battery 1 is a certain size of 8 mm or more and 25 mm or less.
- the size of the storage space 11 in the vertical direction of the secondary battery 1 is 266 mm
- the size of the storage space 11 in the horizontal direction of the secondary battery 1 is 183 mm
- the thickness direction of the secondary battery 1 is Of the storage space 11 becomes 15 mm.
- the distance between the side walls (first side walls) 8A and 8B is smaller than the distance between the side walls (second side walls) 9A and 9B. May be larger than the dimension in the lateral direction.
- the distance between the side walls (first side walls) 8A and 8B is the same or substantially the same as the distance between the side walls (second side walls) 9A and 9B.
- the dimension in the vertical direction may be the same or substantially the same as the dimension in the horizontal direction. However, in each case, the distance from the bottom wall 7 to the opening 12 is much smaller than the distance between the side walls 8A and 8B and the distance between the side walls 9A and 9B.
- the dimension in the thickness direction is much smaller than each of the dimension in the vertical direction and the dimension in the horizontal direction.
- the first exterior member 5 has a thickness of 0.02 mm or more on each of the bottom wall 7, the side walls 8A, 8B, 9A, 9B, and the flange 13 except for a thin portion 93 of an opening valve 91 described later.
- the thickness is 0.3 mm or less.
- the substantially plate-shaped second exterior member 6 has a thickness of 0.02 mm or more and 0.3 mm or less.
- FIG. 6 is a diagram illustrating the configuration of the electrode group 10.
- the electrode group 10 is formed in, for example, a flat shape, and includes a positive electrode 21, a negative electrode 22, and separators 23 and 25.
- the positive electrode 21 includes a positive electrode current collector foil 21A as a positive electrode current collector, and a positive electrode active material-containing layer 21B supported on the surface of the positive electrode current collector foil 21A.
- the positive electrode current collector foil 21A is an aluminum foil, an aluminum alloy foil, or the like, and has a thickness of about 10 ⁇ m to 20 ⁇ m. A slurry containing a positive electrode active material, a binder, and a conductive agent is applied to the positive electrode current collector foil 21A.
- the positive electrode active material examples include, but are not limited to, oxides, sulfides, and polymers capable of inserting and extracting lithium ions.
- the positive electrode active material it is preferable to use a lithium manganese composite oxide, a lithium nickel composite oxide, a lithium cobalt composite oxide, lithium iron phosphate, or the like as the positive electrode active material.
- the negative electrode 22 includes a negative electrode current collector foil 22A as a negative electrode current collector, and a negative electrode active material-containing layer 22B supported on the surface of the negative electrode current collector foil 22A.
- the negative electrode current collector foil 22A is an aluminum foil, an aluminum alloy foil, a copper foil, or the like, and has a thickness of about 10 ⁇ m to 20 ⁇ m.
- a slurry containing a negative electrode active material, a binder, and a conductive agent is applied to the negative electrode current collector foil 22A.
- the negative electrode active material include, but are not particularly limited to, metal oxides, metal sulfides, metal nitrides, and carbon materials capable of inserting and extracting lithium ions.
- the negative electrode active material a material having a lithium ion storage / release potential of 0.4 V or higher with respect to the metal lithium potential, that is, a lithium ion storage / release potential of 0.4 V (vs. Li + / Li) or higher.
- a lithium ion storage / release potential of 0.4 V vs. Li + / Li
- it is a substance.
- the negative electrode active material having such a lithium ion occlusion / release potential an alloy reaction between aluminum or an aluminum alloy and lithium can be suppressed, so that the negative electrode current collector foil 22A and the components related to the negative electrode 22 include aluminum and aluminum.
- Aluminum alloy can be used. Examples of the negative electrode active material having a lithium ion occlusion / release potential of 0.4 V (vs.
- Li + / Li or more include lithium-titanium composite oxides such as titanium oxide and lithium titanate, tungsten oxide, and amorphous tin. Oxides, niobium-titanium composite oxides, tin silicon oxides, silicon oxides, and the like are listed, and it is particularly preferable to use lithium titanium composite oxides as the negative electrode active material.
- a carbon material that absorbs and releases lithium ions is used as the negative electrode active material
- a copper foil may be used for the negative electrode current collector foil 22A.
- the carbon material used as the negative electrode active material has a lithium ion occlusion / release potential of about 0 V (vs. Li + / Li).
- the aluminum alloy used for the positive electrode current collector foil 21A and the negative electrode current collector foil 22A desirably contains one or more elements selected from Mg, Ti, Zn, Mn, Fe, Cu and Si.
- the purity of aluminum and aluminum alloy can be 98% by weight or more, and preferably 99.99% by weight or more. Further, pure aluminum having a purity of 100% can be used as a material of the positive electrode current collector and / or the negative electrode current collector.
- the content of transition metals such as nickel and chromium in aluminum and aluminum alloys is preferably 100 ppm by weight or less (including 0 ppm by weight).
- a positive electrode current collector tab 21D is formed by one long side edge 21C and a portion in the vicinity thereof. In the present embodiment, the positive electrode current collecting tab 21D is formed over the entire length of the long side edge 21C. In the positive electrode current collecting tab 21D, the positive electrode active material containing layer 21B is not supported on the surface of the positive electrode current collecting foil 21A. In the negative electrode current collector foil 22A, the negative electrode current collector tab 22D is formed by the one long side edge 22C and the vicinity thereof. In the present embodiment, the negative electrode current collecting tab 22D is formed over the entire length of the long side edge 22C. In the negative electrode current collector tab 22D, the negative electrode active material containing layer 22B is not supported on the surface of the negative electrode current collector foil 22A.
- Each of the separators 23 and 25 is formed of an electrically insulating material, and electrically insulates between the positive electrode 21 and the negative electrode 22.
- Each of the separators 23 and 25 may be a separate sheet or the like from the positive electrode 21 and the negative electrode 22, or may be formed integrally with one of the positive electrode 21 and the negative electrode 22.
- the separators 23 and 25 may be formed from an organic material, an inorganic material, or a mixture of an organic material and an inorganic material. Examples of the organic material for forming the separators 23 and 25 include engineering plastics and super engineering plastics.
- Examples of engineering plastics include polyamide, polyacetal, polybutylene terephthalate, polyethylene terephthalate, syndiotactic polystyrene, polycarbonate, polyamide imide, polyvinyl alcohol, polyvinylidene fluoride, and modified polyphenylene ether.
- Examples of the super engineering plastic include polyphenylene sulfide, polyether ether ketone, liquid crystal polymer, polyvinylidene fluoride, polytetrafluoroethylene (PTFE), polyether nitrile, polysulfone, polyacrylate, polyetherimide, and thermoplastic polyimide.
- the inorganic material forming the separators 23 and 25 include oxides (for example, aluminum oxide, silicon dioxide, magnesium oxide, phosphorus oxide, calcium oxide, iron oxide, and titanium oxide), and nitrides (for example, boron nitride, Aluminum nitride, silicon nitride, barium nitride) and the like.
- oxides for example, aluminum oxide, silicon dioxide, magnesium oxide, phosphorus oxide, calcium oxide, iron oxide, and titanium oxide
- nitrides for example, boron nitride, Aluminum nitride, silicon nitride, barium nitride
- the positive electrode 21, the negative electrode 22, and the separators 23, 25 are geometrically placed in a state in which the separators 23, 25 are sandwiched between the positive electrode active material containing layer 21 B and the negative electrode active material containing layer 22 B, respectively ( It is wound in a flat shape around the winding axis B (imaginary). At this time, for example, the positive electrode 21, the separator 23, the negative electrode 22, and the separator 25 are wound in a state of being stacked in this order.
- the positive electrode current collector tab 21 ⁇ / b> D of the positive electrode current collector foil 21 ⁇ / b> A protrudes from the negative electrode 22 and the separators 23 and 25 to one side in the direction along the winding axis B.
- the negative electrode current collector tab 22D of the negative electrode current collector foil 22A projects from the positive electrode 21 and the separators 23 and 25 in the direction along the winding axis B on the opposite side to the side where the positive electrode current collector tab 21D protrudes. I do.
- the electrode group 10 is arranged such that the winding axis B extends along the lateral direction of the secondary battery 1, and the winding axis B is arranged along the side walls (second side walls) 9A and 9B.
- the positive electrode current collection tab 21 ⁇ / b> D is disposed at one end in the lateral direction of the secondary battery 1.
- the negative electrode current collecting tab 22 ⁇ / b> D is disposed at the end of the secondary battery 1 on the side opposite to the side where the positive electrode current collecting tab 21 ⁇ / b> D is located.
- the electrode group 10 is impregnated with an electrolytic solution (not shown).
- an electrolytic solution (not shown).
- the electrolyte a non-aqueous electrolyte is used.
- a non-aqueous electrolyte prepared by dissolving an electrolyte in an organic solvent is used.
- lithium perchlorate LiClO 4
- LiPF 6 lithium hexafluorophosphate
- LiBF 4 lithium tetrafluoroborate
- LiAsF 6 lithium arsenide hexafluoride
- LiCF 3 SO 3 lithium trifluoromethanesulfonate
- LiN (CF 3 SO 2) 2 lithium salts such as, and, mixtures thereof.
- cyclic carbonates such as propylene carbonate (PC), ethylene carbonate (EC) and vinylene carbonate; linear carbonates such as diethyl carbonate (DEC), dimethyl carbonate (DMC) and methyl ethyl carbonate (MEC); tetrahydrofuran (THF), cyclic ethers such as 2-methyltetrahydrofuran (2MeTHF) and dioxolane (DOX); linear ethers such as dimethoxyethane (DME) and diethoxyethane (DEE); ⁇ -butyrolactone (GBL), acetonitrile (AN) And sulfolane (SL).
- PC propylene carbonate
- EC ethylene carbonate
- MEC methyl ethyl carbonate
- THF tetrahydrofuran
- 2MeTHF 2-methyltetrahydrofuran
- DOX dioxolane
- linear ethers such as dimethoxyethane (DME
- a gel non-aqueous electrolyte in which a non-aqueous electrolyte and a polymer material are combined is used instead of the electrolyte.
- the above-mentioned electrolyte and organic solvent are used.
- the polymer material include polyvinylidene fluoride (PVdF), polyacrylonitrile (PAN), and polyethylene oxide (PEO).
- a solid electrolyte such as a polymer solid electrolyte and an inorganic solid electrolyte is provided as a non-aqueous electrolyte instead of the electrolytic solution.
- the separators 23 and 25 need not be provided in the electrode group 10.
- a solid electrolyte is sandwiched between the positive electrode 21 and the negative electrode 22 instead of the separators 23 and 25. Therefore, in the present embodiment, the positive electrode 21 and the negative electrode 22 are electrically insulated by the solid electrolyte.
- an inclined surface 26A is provided on the outer surface of the side wall 8A, and an inclined surface 26B is provided on the outer surface of the side wall 8B.
- Each of the inclined surfaces 26A and 26B is inclined with respect to the bottom wall 7 and with respect to the thickness direction of the secondary battery 1. Then, each of the inclined surfaces 26A and 26B is inclined such that the direction toward the bottom wall 7 in the thickness direction of the secondary battery 1 is inward in the lateral direction of the secondary battery 1.
- the inclined surface 26A is provided at an end of the side wall 8A on the side where the bottom wall 7 is located in the thickness direction of the secondary battery 1, and a boundary line between the side wall 8A and the bottom wall 7 is formed.
- the inclined surface 26B is provided at an end of the side wall 8B on the side where the bottom wall 7 is located in the thickness direction of the secondary battery 1, and forms a part of a boundary line between the side wall 8B and the bottom wall 7.
- the inclined surface 26A is arranged at the center of the side wall 8A in the vertical direction
- the inclined surface 26B is arranged at the center of the side wall 8B in the vertical direction.
- a pair of terminals 27A and 27B are attached to the outer surface of the first exterior member 5.
- One of the terminals 27A and 27B serves as a positive terminal of the secondary battery 1
- the other of the terminals 27A and 27B serves as a negative terminal of the secondary battery 1.
- the terminal 27A is attached to the inclined surface 26A of the side wall 8A
- the terminal 27B is attached to the inclined surface 26B of the side wall 8B.
- Each of the terminals 27A and 27B is formed of a conductive material, for example, any of aluminum, copper, stainless steel, and the like.
- FIG. 7 shows an electrical connection configuration between the electrode group 10 and one of the pair of terminals 27A and 27B.
- the positive electrode current collecting tabs 21D of the electrode group 10 are bundled by welding such as ultrasonic welding.
- the bundle of the positive electrode current collecting tabs 21D is connected to one of the terminals 27A and 27B (positive terminal) via one or more positive electrodes including the positive electrode backup lead 31A, the positive electrode relay lead 32A, and the positive terminal lead 33A. Is electrically connected to At this time, the connection between the positive electrode current collecting tab 21D and the positive electrode lead, the connection between the positive electrode leads, and the connection between the positive electrode lead and the positive electrode terminal are performed by welding such as ultrasonic welding.
- the positive electrode lead is formed from a conductive metal. Further, the positive electrode terminal (corresponding to 27A, 27B), the positive electrode current collecting tab 21D, and the positive electrode lead are electrically insulated from the exterior part 3 (exterior members 5, 6) by an insulating member (not shown) or the like. Is done.
- the negative electrode current collecting tabs 22D of the electrode group 10 are bundled by welding such as ultrasonic welding.
- the bundle of the negative electrode current collection tabs 22D is connected to one of the terminals 27A and 27B (negative terminal) via one or more negative electrodes including the negative electrode backup lead 31B, the negative electrode relay lead 32B, and the negative terminal lead 33B. Is electrically connected to At this time, the connection between the negative electrode current collection tab 22D and the negative electrode lead, the connection between the negative electrode leads, and the connection between the negative electrode lead and the negative electrode terminal are performed by welding such as ultrasonic welding.
- the negative electrode lead is formed from a conductive metal.
- the negative electrode terminal (corresponding to 27A and 27B), the negative electrode current collecting tab 22D, and the negative electrode lead are electrically insulated from the exterior part 3 (exterior members 5, 6) by an insulating member (not shown) or the like. Is done.
- FIG. 8 shows the configuration of one of a pair of side walls 9A and 9B along the lateral direction and the portion of the side wall (corresponding one of 9A and 9B) protruding to the outer peripheral side in the secondary battery 1 in the lateral direction. Shown in a vertical or substantially vertical section.
- the secondary battery 1 is formed with a welding portion 71 for hermetically welding the flange 13 and the second exterior member 6.
- the welding portion 71 is provided on the outer peripheral side with respect to the opening edge 15 of the opening 12, that is, on the side away from the opening 12 in a direction parallel to the opening surface of the opening 12.
- the welding portion 71 is provided at a portion of the flange 13 and the second exterior member 6 that protrudes from the opening edge 15 to the outer peripheral side.
- the welded portion 71 extends along the opening edge 15 and is formed continuously over the entire circumference in the circumferential direction of the opening 12. Therefore, the flange 13 and the second exterior member 6 are hermetically welded over the entire circumference in the circumferential direction of the opening 12. As described above, the flange 13 and the second exterior member 6 are hermetically welded at the welding portion 71, so that the storage space 11 is sealed and the storage space 11 is sealed.
- the welded portion 71 is formed between the outer edge 51 of the flange 13 and the opening edge 15, that is, between the outer edge 61 of the second exterior member 6 and the opening edge 15.
- the outer edge of the weld 71 forms the outer edge 51 of the flange 13 and the outer edge 61 of the second exterior member 6.
- each of the flange 13 and the second armor member 6 has a certain dimension from the outer edge of the welded portion 71 to the outer edge (51, 61).
- the width of the weld 71 ie, the dimension between the inner and outer ends of the weld 71, is on the order of 2 mm.
- the dimension from the outer end of the welded portion 71 to the outer edge 51 of the flange 13 and the outer edge 61 of the second exterior member 6 is about 8.5 mm.
- the flange 13 and the second exterior member 6 are welded by, for example, resistance seam welding.
- the cost is suppressed and the airtightness between the flange 13 and the second exterior member 6 is high as compared with the laser welding or the like.
- Weld part 71 has a pair of first weld parts 72A and 72B along the longitudinal direction, and a pair of second weld parts 73A and 73B along the lateral direction.
- the first welded portion 72A is formed on the flange 13 and the second exterior member 6 at a portion protruding from the first opening edge 16A to the outer peripheral side.
- the first welded portion 72A is formed between the first flange outer edge 52A and the first opening edge 16A, that is, between the first member outer edge 62A and the first opening edge 16A.
- the first welded portion 72B is formed on the flange 13 and the second exterior member 6 at a portion protruding from the first opening edge 16B to the outer peripheral side.
- the first welded portion 72B is formed between the first flange outer edge 52B and the first opening edge 16B, that is, between the first member outer edge 62B and the first opening edge 16B.
- the second welded portion 73A is formed on the flange 13 and the second exterior member 6 at a portion protruding from the second opening edge 17A to the outer peripheral side.
- the second welded portion 73A is formed between the second flange outer edge 53A and the second opening edge 17A, that is, between the second member outer edge 63A and the second opening edge 17A.
- the second welded portion 73B is formed on the flange 13 and the second exterior member 6 at a portion protruding from the second opening edge 17B to the outer peripheral side.
- the 2nd welding part 73B is formed between the 2nd flange outer edge 53B and the 2nd opening edge 17B, ie, between the 2nd member outer edge 63B and the 2nd opening edge 17B. .
- the welding portion 71 has relay welding portions 75A to 75D (see FIGS. 10 to 12 described later).
- the relay weld 75A extends continuously from the first weld 72A to the second weld 73A, and the relay weld 75B continuously extends from the first weld 72A to the second weld 73B. It is extended.
- the relay weld 75C extends continuously from the first weld 72B to the second weld 73A, and the relay weld 75D continuously extends from the first weld 72B to the second weld 73B. It is extended. That is, each of the relay welds 75A to 75D extends continuously from a corresponding one of the pair of first welds 72A, 72B to a corresponding one of the pair of second welds 73A, 73B.
- the relay welding portion 75A is formed between the relay outer edge 55A of the flange 13 and the opening edge 15, that is, between the relay outer edge 65A of the second exterior member 6 and the opening edge 15. Further, the relay welding portion 75B is formed between the relay outer edge 55B of the flange 13 and the opening edge 15, that is, between the relay outer edge 65B of the second exterior member 6 and the opening edge 15. The relay welding portion 75C is formed between the relay outer edge 55C of the flange 13 and the opening edge 15, that is, between the relay outer edge 65C of the second exterior member 6 and the opening edge 15.
- the relay welded portion 75D is formed between the relay outer edge 55D of the flange 13 and the opening edge 15, that is, between the relay outer edge 65D of the second exterior member 6 and the opening edge 15.
- Each of the relay welds 75A to 75D is along a corresponding one of the relay outer edges 55A to 55D of the flange 13, that is, along a corresponding one of the relay outer edges 65A to 65D of the second exterior member 6, It is extended.
- an open valve 91 is provided on one of the pair of side walls 9A and 9B.
- the open valve 91 is provided on the side wall 9B.
- the release valve 91 is opened.
- the opening valve 91 is opened, the gas is discharged from the storage space 11 inside the exterior part 3 to the outside of the exterior part 3 via the opening valve 91.
- FIG. 4 shows a state in which the secondary battery 1 is viewed from the side where the release valve 91 (side wall 9B) is located with respect to the storage space 11 in the vertical direction.
- FIG. 8 shows a cross section passing through the opening valve 91.
- FIG. 9 shows the configuration of the opening valve 91 and its vicinity on the inner surface of the side wall 9B.
- a groove 92 that is recessed toward the outer periphery is provided on the inner surface of the side wall 9B.
- a thin portion 93 having a smaller thickness than the other portions of the side walls 8A, 8B, 9A, 9B is formed by the groove 92.
- the opening valve 91 and the groove 92 are provided at the center of the side wall 9B in the lateral direction of the secondary battery 1.
- the groove 92 extends linearly or substantially linearly along the lateral direction of the secondary battery 1.
- the groove 92 is formed in a V-shape or a substantially V-shape in a cross section perpendicular or substantially perpendicular to the lateral direction on the side wall 9B. That is, in a cross section perpendicular or substantially perpendicular to the extending direction of the groove 92, the groove 92 is formed in a V shape or a substantially V shape. Then, in the thin portion 93 of the opening valve 91, the thickness of the side wall 9B becomes the thinnest at the V-shaped apex of the groove 92. Since the thin portion 93 is formed as described above, the opening valve 91 has a lower resistance to impact than the other portions of the side walls 8A, 8B, 9A, 9B.
- the extension dimension L1 of the groove 92 is about 50 mm. Then, the width W1 of the groove 92 is about 0.1 mm. In the present embodiment, the extension dimension L1 of the groove 92 corresponds to the dimension of the groove 92 in the lateral direction of the secondary battery 1, and the width W1 of the groove 92 corresponds to the groove 92 in the thickness direction of the secondary battery 1.
- the thickness t1 of the side wall 9B is about 0.1 mm at a portion other than the opening valve 91, and the thickness t2 of the side wall 9B at the V-shaped apex of the groove 92, that is, in the thin portion 93,
- the minimum thickness is about 0.01 mm or more and 0.02 mm or less.
- the secondary battery 1 is formed with a bent portion 81 in which the flange 13 and the second exterior member 6 are bent together.
- the bent portion 81 is provided at a portion of the flange 13 and the second exterior member 6 that protrudes from the opening edge 15 toward the outer periphery. Therefore, the bent portion 81 is provided between the opening edge 15 and the outer edge 51 of the flange 13, that is, between the opening edge 15 and the outer edge 61 of the second exterior member 6.
- the bent portion 81 extends along the opening edge 15.
- the bent portion 81 may extend over a part of the circumferential direction of the opening 12, or may be continuous over the entire circumference of the opening 12.
- the bent portion 81 has a range in which the pair of first opening edges 16A, 16B extends and a pair of second opening edges 17A, 17B extending in the circumferential direction of the opening 12. Formed over both of the areas to be formed. Therefore, a bent portion 81 is formed in at least a range where the opening valve 91 is located in the circumferential direction of the opening 12.
- the bent portion 81 is provided between the opening edge 15 and the welded portion 71. Therefore, in the present embodiment, the welding portion 71 is provided between the bent portion 81 and the outer edge 51 of the flange 13, that is, between the bent portion 81 and the outer edge 61 of the second exterior member 6.
- Each of the flange 13 and the second exterior member 6 extends from the opening edge 15 toward the bent portion 81 toward the outer peripheral side. That is, each of the flange 13 and the second exterior member 6 extends from the opening edge 15 to the bent portion 81 on a side away from the opening 12 in a direction parallel to the opening plane. Between the opening edge 15 and the bent portion 81, each of the flange 13 and the second exterior member 6 is parallel or substantially parallel to the opening plane. Then, between the opening edge 15 and the bent portion 81, the flange 13 and the second exterior member 6 are parallel or substantially parallel to each other.
- each of the flange 13 and the second exterior member 6 is changed by the bent portion 81.
- the flange 13 and the second exterior member 6 are bent together at the bent portion 81 toward the side where the bottom wall 7 is located in the thickness direction of the secondary battery 1. Therefore, each of the flange 13 and the second exterior member 6 extends from the bent portion 81 to the outer edge (51; 61) toward the side where the bottom wall 7 of the first exterior member 5 is located. You. Between the bent portion 81 and the outer edge (51; 61), each of the flange 13 and the second exterior member 6 does not bend at a portion other than the bent portion 81, that is, other than the bent portion 81. The extension is performed without changing the extension direction at the site. Then, between the bent portion 81 and the outer edge (51, 61), the flange 13 and the second exterior member 6 are parallel or substantially parallel to each other.
- Each of the flange 13 and the second exterior member 6 is bent at the bending portion 81 at any bending angle in the range of 30 ° or more and 150 ° or less. In one embodiment, each of the flange 13 and the second exterior member 6 is bent at the bending portion 81 at a bending angle of 80 °. When the bending angle falls within the above range, each of the flange 13 and the second exterior member 6 extends in a direction intersecting the opening surface of the opening 12 from the bending portion 81 to the outer edge (51; 61). It is extended along.
- each of the flange 13 and the second exterior member 6 is inclined from the bent portion 81 to the outer edge (51; 61) with respect to the opening surface of the opening 12, or is perpendicular to the opening surface. It extends along the direction.
- the bending angle at the bent portion 81 is any angle greater than 90 ° and equal to or less than 150 °
- each of the flange 13 and the second exterior member 6 is separated from the bent portion 81 by an outer edge ( 51; 61) so as to extend toward the inner peripheral side. That is, each of the flange 13 and the second exterior member 6 extends from the bent portion 81 to the outer edge (51; 61) toward the side approaching the opening 12 in a direction parallel to the opening surface.
- the bent portion 81 forms an outer peripheral end of a protruding portion from the opening edge 15 in each of the flange 13 and the second exterior member 6.
- the dimension (distance) from the opening edge 15 (side walls 8A, 8B, 9A, 9B) to the bent portion 81 is as small as possible.
- the vertical size of the secondary battery 1 and the horizontal size of the secondary battery 1 are prevented from increasing, and the energy of the secondary battery 1 is reduced.
- a decrease in density is prevented.
- the distance from the bent portion 81 to the outer edge 51 of the flange 13, that is, the distance from the bent portion 81 to the outer edge 61 of the second exterior member 6 is smaller than the distance from the opening 12 to the bottom wall 7. Preferably, it is small.
- the size of the secondary battery 1 in the thickness direction is prevented from increasing, and the energy density of the secondary battery 1 is prevented from lowering.
- the dimension from the opening edge 15 to the bent portion 81 is about 0.5 mm.
- the dimension of the storage space 11 in the thickness direction of the secondary battery 1 is about 15 mm
- the dimension from the bent portion 81 to the outer edge (51, 61) is about 12.5 mm.
- the distance from the bent portion 81 to the inner end of the welded portion 71 is about 2 mm.
- the bent portion 81 has a pair of first bent portions 82A and 82B along the vertical direction and a pair of second bent portions 83A and 83B along the horizontal direction.
- the first bent portion 82A is formed on the flange 13 and the second exterior member 6 at a portion protruding from the first opening edge 16A to the outer peripheral side.
- the first bent portion 82A is formed between the first opening edge 16A and the first welded portion 72A.
- the first bent portion 82B is formed in the flange 13 and the second exterior member 6 at a portion protruding from the first opening edge 16B to the outer peripheral side.
- the 1st bending part 82B is formed between the 1st opening edge 16B and the 1st welding part 72B.
- the second bent portion 83A is formed on the flange 13 and the second exterior member 6 at a portion protruding from the second opening edge 17A to the outer peripheral side.
- the second bent portion 83A is formed between the second opening edge 17A and the second welded portion 73A.
- the second bent portion 83B is formed in the flange 13 and the second exterior member 6 at a portion protruding from the second opening edge 17B to the outer peripheral side.
- the 2nd bent part 83B is formed between the 2nd opening edge 17B and the 2nd welding part 73B.
- Each of the relay outer edges 65A to 65D intersects with a corresponding one of the pair of first bent portions 82A and 82B. At the intersection position, the angle formed by each of the relay outer edges 65A to 65D and the corresponding one of the first bent portions 82A and 82B is an acute angle. Further, each of the relay outer edges 65A to 65D intersects with a corresponding one of the pair of second bent portions 83A and 83B. At the intersection position, the angle formed by each of the relay outer edges 65A to 65D and the corresponding one of the second bent portions 83A and 83B is an acute angle.
- each of the relay welds 75A to 75D intersects a corresponding one of the pair of first bent portions 82A and 82B. At the intersection position, the angle formed by each of the relay welds 75A to 75D and the corresponding one of the first bent portions 82A and 82B is an acute angle. Further, each of the relay welded portions 75A to 75D intersects with a corresponding one of the pair of second bent portions 83A and 83B. At the intersection, the angle formed by each of the relay welds 75A to 75D and the corresponding one of the second bent portions 83A and 83B is an acute angle.
- the bent portion 81 since the bent portion 81 is provided as described above, the extending portion from the bent portion 81 to the outer edge 51 of the flange 13, and the outer edge 61 of the second exterior member 6 from the bent portion 81.
- the extended portion up to is located on the outer peripheral side with respect to the side walls 8A, 8B, 9A, 9B.
- An extended portion from the portion 83B to the second member outer edge 63B of the second exterior member 6 is located on the outer peripheral side with respect to the side wall 9B and the release valve 91.
- the outer edges (51; 61) of the flange 13 and the second exterior member 6 are connected to the bottom wall by the opening valve 91 in a range where the side wall 9B extends in the circumferential direction of the opening 12. 7 is located on the side where it is located.
- the extending portion from the second bent portion 83B to the second flange outer edge 53B of the flange 13 and the second bent portion 83B A portion extending from the second outer member 6 to the second member outer edge 63B of the second exterior member 6 is opposed to the opening valve 91 from the outer peripheral side.
- the extending portion from the second bent portion 83 ⁇ / b> B to the second flange outer edge 53 ⁇ / b> B of the flange 13 and the second bent portion is preferable that an extended portion from the portion 83B to the second member outer edge 63B of the second exterior member 6 is separated from the release valve 91 to the outer peripheral side to some extent. Thereby, when gas is discharged from the opening valve 91, a path for the discharged gas is secured.
- the outer edges (51; 61) of the flange 13 and the second exterior member 6 are in contact with the opening valve 91 in a range where the side wall 9B extends in the circumferential direction of the opening 12. Therefore, it is located on the side opposite to the side where the bottom wall 7 is located.
- the outer wall (51; 61) of each of the flange 13 and the second exterior member 6 has a bottom wall positioned with respect to the open valve 91. Not far away from the side to do. Therefore, in the thickness direction of the secondary battery 1, the distance between the outer edge (51; 61) of each of the flange 13 and the second exterior member 6 from the opening valve 91 is very small.
- the first exterior member 5 and the second exterior member 6 are formed.
- an opening valve 91 is formed on the side wall 9B of the first exterior member 5.
- the opening valve 91 is formed by using a cylindrical roller having a projection formed on the outer peripheral surface.
- the inner surface of the side wall 9B is pressed by the protrusion of the roller.
- the inner surface of the side wall 9B is pressurized at the center of the side wall 9B in the lateral direction of the secondary battery 1.
- the roller is rotated in a state where the inner surface of the side wall 9B is pressed by the protrusion of the roller.
- a V-shaped groove 92 is formed on the inner surface of the side wall 9B so as to be recessed toward the outer periphery.
- the groove 92 forms a thin portion 93 having a smaller thickness than other portions of the side walls 8A, 8B, 9A, 9B.
- an open valve 91 including the thin portion 93 is formed on the side wall 9B.
- the second exterior member 6 is arranged to face the flange 13 of the first exterior member 5. Then, as shown in FIG. 10, the flange 13 and the second exterior member 6 are hermetically welded to form a welded portion 71.
- a pair of first welded portions 72A and 72B and a pair of second welded portions 73A and 73B are formed. Then, the relay welding portions 75A to 75D are formed in a state of being inclined with respect to the first welding portions 72A and 72B and the second welding portions 73A and 73B.
- first welds 72A, 72B and the second welds 73A, 73B form four intersections ⁇ 1 to ⁇ 4.
- Each of the relay welds 75A to 75D is formed between the opening edge 15 and a corresponding one of the intersections ⁇ 1 to ⁇ 4. Therefore, each of the relay welds 75A to 75D is formed on the inner peripheral side (closer to the opening edge 15) with respect to the corresponding one of the intersections ⁇ 1 to ⁇ 4.
- the flange 13 and the second exterior member 6 are cut at a position on the outer peripheral side with respect to the welded portion 71, and the outer peripheral side is trimmed (removed) from the cut position. Thereby, the outer edge 51 of the flange 13 and the outer edge 61 of the second exterior member 6 are formed.
- the relay welds 75A to 75D at the outer end of the relay weld (the corresponding one of the 75A to 75D) or at a position close to the outer end, the corresponding one of the relay welds (75A to 75D) ), The flange 13 and the second exterior member 6 are cut.
- intersections ⁇ 1 to ⁇ 4 formed by the first welds 72A and 72B and the second welds 73A and 73B are removed by trimming.
- the relay outer edges 55A to 55D of the flange 13 and the relay outer edges 65A to 65D of the second exterior member 6 are formed.
- the flange 13 and the second exterior member 6 are bent together at the bending line H1 on the inner peripheral side (the side closer to the opening 12) with respect to the first welded portion 72A.
- a first bent portion 82A is formed.
- the first bent portion 82B is formed by bending the flange 13 and the second exterior member 6 together on the inner peripheral side with respect to the first welded portion 72B.
- the second bent portion is formed by bending the flange 13 and the second exterior member 6 together at the bending line H2 on the inner peripheral side (closer to the opening 12) with respect to the second welded portion 73A.
- 83A are formed.
- a second bent portion 83B is formed.
- the second portion of the extension from the first bent portion 82A to the first flange outer edge 52A and the first member outer edge 62A is formed. Interference with the extending portion from each of the bent portions 83A and 83B to the corresponding second flange outer edge (53A; 53B) and the corresponding second member outer edge (63A; 63B) is effectively prevented. Similarly, the second flange outer edge corresponding to each of the second bent portions 83A and 83B of the extended portion from the first bent portion 82B to the first flange outer edge 52B and the first member outer edge 62B.
- the bent portion extends over both the range where the first opening edges 16A and 16B extend and the range where the second opening edges 17A and 17B extend. 81 are easily formed.
- the secondary battery 1 when used for a long time, gas may be generated in the storage space 11 in which the electrode group 10 is stored.
- the internal pressure of the exterior part 3 increases.
- the release valve 91 is opened, and the gas is discharged from the storage space 11 inside the exterior part 3 to the outside of the exterior part 3 via the release valve 91.
- the predetermined value which is the threshold value of the internal pressure at which the opening valve 91 is opened is set lower than the internal pressure when the secondary battery 1 is in an excessively expanded state. Therefore, the release valve 91 functions as a safety mechanism for the secondary battery 1.
- the thin portion 93 of the open valve 91 is thinner than other portions of the first exterior member 5. For this reason, the thin portion 93 of the opening valve 91 has low resistance to an external impact.
- a bent portion 81 is provided at a portion of the flange 13 and the second exterior member 6 that protrudes from the opening edge 15 toward the outer periphery.
- the extending portion from the bent portion 81 to the outer edge 51 of the flange 13 and the extending portion from the bent portion 81 to the outer edge 61 of the second exterior member 6 are provided on the side walls 8A, 8B, 9A, 9B. On the other hand, it is located on the outer peripheral side.
- the extending portion from the second bent portion 83B to the second flange outer edge 53B of the flange 13, and the second bent portion 83B to the second member outer edge 63B of the second exterior member 6 Is located on the outer peripheral side with respect to the release valve 91.
- the extended portion from the second bent portion 83B to the second flange outer edge 53B and the second member outer edge 63B is effectively prevented.
- the parts other than the open valve 91 physically contact, so that the stress or the like acting on the open valve 91 is reduced. Therefore, by preventing external physical contact with the open valve 91, the open valve 91 is appropriately protected against external impact and the like. This reduces the possibility that the opening valve 91 will be damaged, for example, when the secondary battery 1 receives an external impact.
- a bent portion 81 is provided between the opening edge 15 and the welding portion 71 at a portion of the flange 13 and the second exterior member 6 protruding from the opening edge 15. Then, at the bent portion 81, the flange 13 and the second exterior member 6 are bent together.
- the stress due to the expansion is limited to a range A1 between the bent part 81 and the welded part 71 (see FIG. 8). ). Therefore, concentration of stress on the inner end of the welded portion 71 is prevented.
- the flange 13 and the second exterior member 6 are bent together at the bent portion 81 to the side where the bottom wall 7 is located. For this reason, by reducing the distance from the bent portion 81 to the outer edges 51 and 61 compared to the distance from the opening 12 to the bottom wall 7, the size of the secondary battery 1 in the thickness direction is prevented from increasing. Is done. Thereby, a decrease in the energy density of the secondary battery 1 is prevented.
- FIGS. 13 to 15 In the first modification shown in FIGS. 13 to 15, only a pair of bent portions 83A and 83B along the horizontal direction are formed as the bent portions 81, and the bent portions (82A and 82B) along the vertical direction are formed. ) Is not formed. That is, only the bent portions corresponding to the second bent portions 83A and 83B of the first embodiment are formed.
- FIG. 13 shows the secondary battery 1 as viewed from the side where the bottom wall 7 is located in the thickness direction (the arrow Z1 side). 14 shows the secondary battery 1 viewed from one side in the vertical direction (arrow X2 side), and
- FIG. 15 shows the secondary battery 1 from one side in the horizontal direction (arrow Y1 side). It is shown in a state where it is seen.
- the flange 13 and the second exterior member 6 extend from the opening edge 15 to the bent portion 81 (the bent portion 83A or 83B). It extends toward the outer peripheral side.
- the extending direction of each of the flange 13 and the second exterior member 6 is changed by the bent portion 81 (the bent portion 83A or 83B). I do.
- the flange 13 and the second exterior member 6 are bent at the bent portions 83A and 83B, respectively, toward the side where the bottom wall 7 is located in the thickness direction of the secondary battery 1.
- the flange 13 and the second exterior member 6 respectively have the opening 12 from the opening edge 15 to the outer edge (51; 61). Is extended toward the outer peripheral side. That is, the flange 13 and the second exterior member 6 extend from the first opening edges 16A, 16B to the outer edges (51, 61) in the direction parallel to the opening surface without changing the extending direction. It is extended toward the side away from.
- a bent portion 81 (bent portions 83A and 83B) is provided between the opening edge 15 and the outer edges (51, 61), and in the bent portion 81, the flange 13 and the second exterior member are provided. 6 bends together.
- the bent portion 81 is formed in a range where the side walls 9A and 9B extend in the circumferential direction of the opening 12.
- the bent portion 81 is formed in at least the range where the opening valve 91 is located in the circumferential direction of the opening 12 as in the above-described embodiment and the like. Therefore, also in this modified example, similarly to the above-described embodiments and the like, external physical contact with the open valve 91 is prevented, and the open valve 91 is appropriately protected against external impact and the like.
- the bent portion 81 only needs to be provided in the circumferential direction of the opening 12 at least over a range where the opening valve 91 is located.
- the bent portion 81 may be provided in at least the range in which the side wall 9B extends in the circumferential direction of the opening 12.
- FIGS. 16 to 18 similarly to the above-described first embodiment and the like, a pair of first bent portions 82A and 82B along the vertical direction as the bent portion 81, and A pair of bent portions 83A and 83B are provided along the lateral direction.
- An opening valve 91 is formed on the side wall 9B, and the opening valve 91 is located at the center of the side wall 9B in the lateral direction of the secondary battery 1.
- FIG. 17 shows the secondary battery 1 as viewed from one side (arrow X2 side) in the vertical direction.
- FIG. 18 shows the configuration of one of a pair of side walls 9A and 9B along the horizontal direction and the configuration of a protruding portion from the side walls (corresponding one of 9A and 9B) to the outer peripheral side in the secondary battery 1.
- a cross section perpendicular or substantially perpendicular to the direction is shown, and a cross section passing through the opening valve 91 is shown.
- an outer edge concave portion 95 is formed on the outer edge 51 of the flange 13 and the outer edge 61 of the second exterior member 6.
- the second flange outer edge 53B and the second member outer edge 63B are recessed in the thickness direction on the side opposite to the side where the bottom wall 7 is located.
- the outer edge concave portion 95 is formed over a range where the opening valve 91 is located in the circumferential direction of the opening 12. Therefore, the outer edge concave portion 95 is formed over a part of the range in which the side wall 9 ⁇ / b> B extends in the circumferential direction of the opening 12.
- the outer edges (51; 61) of the flange 13 and the second exterior member 6 are opposed to the open valve 91 in a range where the open valve 91 is located in the circumferential direction of the opening 12. Therefore, it is located on the side opposite to the side where the bottom wall 7 is located. For this reason, in the range where the opening valve 91 is located in the circumferential direction of the opening 12, the extended portion from the second bent portion 83B to the second flange outer edge 53B and the second bent portion 83B from the second bent portion Does not oppose the release valve 91 from the outer peripheral side.
- the second flange outer edge 53B and the second member outer edge 63B are located at positions other than the outer edge recess 95 with respect to the opening valve 91. Is located on the side where the bottom wall 7 is located. Therefore, even within the range in which the side wall 9B extends in the circumferential direction of the opening 12, the second flange outer edge 53B and the second member outer edge 63B in most of the portions deviating from the open valve 91 in the horizontal direction. Is located on the side where the bottom wall 7 is located with respect to the opening valve 91.
- the opening valve 91 in the range where the opening valve 91 is located in the circumferential direction of the opening 12, the outer edges (51; 61) of the flange 13 and the second exterior member 6 are opposed to the opening valve 91. Therefore, it is located on the side opposite to the side where the bottom wall 7 is located. Thereby, the obstruction of the path of the gas discharged from the opening valve 91 by the extending portion from the bent portion 81 to the outer edge (51; 61) of the flange 13 and the second exterior member 6 is more likely to occur. Effectively prevented. Therefore, when the gas is discharged from the opening valve 91, the path of the discharged gas is more appropriately secured.
- the second flange outer edge 53B and the second member outer edge 63B are formed at portions other than the outer edge recess 95.
- the opening valve 91 is located on the side where the bottom wall 7 is located. For this reason, even when the outer edge concave portion 95 is formed, similarly to the above-described embodiments and the like, external physical contact with the open valve 91 is prevented, and the open valve 91 is appropriately protected against external impact and the like. Protected.
- the groove 92 of the release valve 91 is provided on the inner surface of the side wall 9B, but the groove 92 may be provided on the outer surface of the side wall 9B.
- the groove 92 of the release valve 91 extends linearly or substantially linearly along the lateral direction of the secondary battery 1, but the extending direction and the extending state of the groove are different.
- the present invention is not limited to this.
- a groove 92 that is recessed inward is provided on the outer surface of the side wall 9B.
- the grooves 92 form two pairs of sides of a rectangle, and a diagonal line of the rectangle.
- FIG. 19 shows a configuration of one of a pair of side walls 9A and 9B along the lateral direction and a portion protruding from the side walls (corresponding one of 9A and 9B) to the outer peripheral side in the secondary battery 1.
- a cross section perpendicular or substantially perpendicular to the lateral direction is shown, and a cross section passing through the opening valve 91 is shown.
- FIG. 20 shows the configuration of the opening valve 91 and its vicinity on the outer surface of the side wall 9B.
- the two pairs of rectangular sides formed by the grooves 92 have a pair of long sides and a pair of short sides.
- the pair of long sides extend along the lateral direction of the secondary battery 1
- the pair of short sides extend along the thickness direction of the secondary battery 1.
- a thin portion 93 having a smaller thickness than the other portions of the side walls 8A, 8B, 9A, 9B is formed by the groove 92.
- the release valve 91 and the groove 92 are provided at the center of the side wall 9B in the lateral direction of the secondary battery 1.
- the groove 92 is formed in a V-shape or a substantially V-shape in a cross section perpendicular or substantially perpendicular to the extending direction of the groove 92. Then, in the thin portion 93 of the opening valve 91, the thickness of the side wall 9B becomes the thinnest at the V-shaped apex of the groove 92. Since the thin portion 93 is formed as described above, also in this modified example, the release valve 91 has a lower resistance to impact than the other portions of the side walls 8A, 8B, 9A, 9B.
- the groove 92 is formed by stamping the outer surface of the side wall 9B with a punch or the like. Further, in one embodiment, the thickness t1 of the side wall 9B is about 0.1 mm at a portion other than the opening valve 91, and the thickness t2 of the side wall 9B at the V-shaped apex of the groove 92, that is, in the thin portion 93, The minimum thickness is about 0.01 mm or more and 0.02 mm or less.
- the inclined surface 26A is vertically continuous from the side wall 9A to the side wall 9B, and the inclined surface 26A extends in the vertical direction over the entire length of the side wall 8A. Is done. Then, in the side wall 8B, the inclined surface 26B is vertically continuous from the side wall 9A to the side wall 9B, and the inclined surface 26B extends in the vertical direction over the entire length of the side wall 8B. Also in this modification, the terminal 27A is attached to the inclined surface 26A of the side wall 8A, and the terminal 27B is attached to the inclined surface 26B of the side wall 8B.
- the dimensions of the terminals 27A and 27B in the longitudinal direction of the secondary battery 1 are larger than those of the above-described first embodiment and the like.
- an open valve 91 is formed on the side wall 9B, as in the above-described embodiment and the like. Then, in the present modified example, as in the first modified example and the like, only the pair of bent portions 83A and 83B along the lateral direction is formed as the bent portion 81. For this reason, in this modification, the bent portion 81 is formed in a range where the side walls 9A and 9B extend in the circumferential direction of the opening 12. For this reason, also in this modification, the bent portion 81 is formed in at least the range where the opening valve 91 is located in the circumferential direction of the opening 12 as in the above-described embodiment and the like. Therefore, also in this modified example, similarly to the above-described embodiments and the like, external physical contact with the open valve 91 is prevented, and the open valve 91 is appropriately protected against external impact and the like.
- a pair of first bent portions 82A extending in the vertical direction are formed in the configuration in which the inclined surfaces 26A and 26B are formed as in the fourth modification, similarly to the first embodiment.
- 82B and a pair of second bent portions 83A, 83B along the lateral direction may be formed as bent portions 81.
- FIG. 22 shows a part of a battery pack including a plurality of secondary batteries 1 of a fourth modification as an application example of the above-described secondary battery 1.
- the assembled battery 100 is formed from the two secondary batteries 1A and 1B.
- the secondary batteries 1A and 1B used in the battery pack 100 have the same configuration as the secondary battery 1 of the fourth modified example (see FIG. 21).
- the secondary batteries 1A and 1B are stacked in the stacking direction (the direction indicated by the arrows Z3 and Z4).
- the stacking direction of the secondary batteries 1A, 1B is the direction in which the secondary batteries 1A, 1B are arranged.
- a first intersecting direction (direction indicated by arrows X3 and X4) intersecting with the stacking direction, and a second intersecting direction with respect to both the stacking direction and the first intersecting direction.
- the first cross direction is perpendicular or substantially perpendicular to the stacking direction
- the second cross direction is perpendicular or substantially perpendicular to both the stack direction and the first cross direction. .
- the secondary batteries 1A and 1B are arranged adjacent to each other in the stacking direction. Further, in the assembled battery 100 of this application example, each of the secondary batteries 1A and 1B is stacked with the thickness direction being parallel or substantially parallel to the stacking direction. Each of the secondary batteries 1A and 1B is arranged such that the vertical direction is parallel or substantially parallel to the first cross direction, and the horizontal direction is parallel or substantially parallel to the second cross direction. You. In the battery pack 100, the secondary batteries 1A and 1B are arranged with the second exterior member 6 of the secondary battery 1A facing the bottom wall 7 of the secondary battery 1B. Further, in the battery pack 100, the secondary batteries 1A and 1B are arranged in the first intersecting direction without being shifted from each other or almost not shifted. Then, the secondary batteries 1A and 1B are arranged in the second intersecting direction without being displaced from each other or almost not displaced.
- an electrically insulating insulating plate (not shown) is provided between the secondary batteries 1A and 1B.
- the second exterior member 6 of the secondary battery 1A faces the bottom wall 7 of the secondary battery 1B with the insulating plate interposed therebetween. For this reason, contact between the exterior parts 3 of the secondary batteries 1A and 1B is prevented by the insulating plate.
- the side walls (first side walls) 8A and 8B extend along the first cross direction.
- the side walls (second side walls) 9A and 9B extend along the second intersecting direction.
- the secondary batteries 1A and 1B are electrically connected by the bus bar 101 which is a connecting member.
- the bus bar 101 is formed of, for example, a conductive metal.
- the secondary batteries 1A and 1B are electrically connected in series or in parallel.
- one of the terminals 27A and 27B of the secondary battery 1A (the first target terminal) is connected to the corresponding one of the terminals 27A and 27B of the secondary battery 1B (the second terminal). (A target terminal) via the bus bar 101.
- the bus bar 101 is connected to the terminal 27B of the secondary battery 1A and to the terminal 27B of the secondary battery 1B.
- the target terminal (27A or 27B) of the secondary battery 1A and the target terminal (27A or 27B) of the secondary battery 1B connected by the bus bar 101 are the same with respect to the center position of the battery pack 100 in the second cross direction. Located on the side of. That is, the target terminal (27A or 27B) of the secondary battery 1A and the target terminal (27A or 27B) of the secondary battery 1B are the same with respect to the storage space 11 of the secondary batteries 1A and 1B in the second cross direction. Located on the side of.
- the opening valve 91 is provided on the side wall 9B. Therefore, the path of the gas discharged from the respective open valves 91 of the secondary batteries 1A and 1B is not obstructed by the bus bar 101. Therefore, when gas is discharged from the respective open valves 91 of the secondary batteries 1A and 1B, the path of the discharged gas is more appropriately secured.
- the secondary battery 1 of the fourth modification is used, but the present invention is not limited to this.
- any one of the secondary batteries 1 of the above-described embodiments and the like such as the secondary battery 1 of the first embodiment may be stacked in the same manner as the application example of FIG. Also in this case, an assembled battery and a battery pack are formed from the stacked secondary batteries 1.
- an open valve 91 is provided on one of a pair of side walls 8A and 8B along the longitudinal direction, and the open valve 91 is formed on the side wall 8A.
- the bent portion 81 similarly to the first embodiment and the like, has a range in which the pair of first opening edges 16A and 16B extend in the circumferential direction of the opening 12 and a pair of first opening edges 16A and 16B.
- the second opening edges 17A and 17B are formed over both of the extended ranges. Therefore, a bent portion 81 is formed in at least a range where the opening valve 91 is located in the circumferential direction of the opening 12. Therefore, also in this modified example, similarly to the above-described embodiments and the like, external physical contact with the open valve 91 is prevented, and the open valve 91 is appropriately protected against external impact and the like.
- the electrode group 10 is arranged in the storage space 11 with the winding axis B extending along the lateral direction of the secondary battery 1.
- the generated gas easily accumulates at both ends in the lateral direction of the secondary battery 1. That is, in the storage space 11, the generated gas is likely to accumulate in the area where the positive electrode current collecting tab 21D is arranged and the area where the negative electrode current collecting tab 22D is arranged.
- the open valve 91 is formed on the side wall 8A, it is easy to discharge gas from the storage space 11 to the outside of the exterior unit 3 via the open valve 91.
- the bent portion 81 only needs to be provided in the circumferential direction of the opening 12 at least over a range where the opening valve 91 is located.
- the bent portion 81 may be provided in at least the range in which the side wall 8A extends in the circumferential direction of the opening 12.
- the welded portion 71 is formed between the bent portion 81 and the outer edge (51; 61) of the flange 13 and the second exterior member 6, but is not limited thereto. is not.
- a bent portion 81 is formed between the welded portion 71 and the outer edge (51; 61) of the flange 13 and the second exterior member 6.
- a welded portion 71 is formed between the opening edge 15 and the bent portion 81, and the welded portion 71 is located on the inner peripheral side with respect to the bent portion 81.
- a plurality of electrode groups may be stored in the storage space 11.
- the second exterior member 6 is formed in a bottomed cylindrical shape similar to the first exterior member 5 instead of a plate shape.
- the second exterior member 6 is also formed to have a bottom wall, a side wall, and a flange. Then, the flange 13 of the first exterior member 5 and the flange of the second exterior member 6 are hermetically welded at the welding portion 71. Also in the secondary battery 1 of the present modification, the flange 13 and the second exterior member 6 are hermetically welded by the welded portion 71 over the entire circumference in the circumferential direction of the opening 12.
- the storage space 11 in which the electrode group 10 is stored is sealed from the outside of the exterior unit 3.
- the flange and the second exterior member are bent together at the bent portion provided at the protruding portion from the opening edge to the outer peripheral side.
- the bent portion is provided at least in a circumferential direction of the opening over a range ⁇ ⁇ where the opening valve is located. Due to the bent portion, the extending portion from the bent portion to each outer edge of the flange and the second exterior member is located on the outer peripheral side with respect to the release valve. For this reason, it is possible to provide a secondary battery in which the opening valve provided in the exterior part is appropriately protected, and a battery pack including the secondary battery.
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Abstract
In this secondary battery, a first outer member has a housing space defined by a bottom wall and side walls and comprises a flange that protrudes from the rim of an opening in the housing space, towards the outer circumferential side relative to the side walls. The housing space has an electrode group housed therein and a second outer member faces the flange. A welded section welds the flange and the second outer member, at a section that protrudes towards the outer circumferential side from the rim of the opening, and a release valve is provided in a side wall. In the protruding section protruding from the rim of the opening towards the outer circumferential side, the flange and the second outer member are folded together in a folded section. The folded section is provided at least across a range in which the release valve is positioned in the circumferential direction of the opening.
Description
本発明の実施形態は、二次電池及び電池パックに関する。
The embodiment of the present invention relates to a secondary battery and a battery pack.
一般的に、二次電池は、正極及び負極を備える電極群と、電極群を収納する外装部と、を備える。そして、二次電池には、外装部が2つの外装部材から形成され、2つの外装部材のそれぞれがステンレス鋼等の金属から形成されるものがある。この二次電池では、外装部材の一方である第1の外装部材は、底壁及び側壁を備える底付きの筒状に形成され、底壁及び側壁によって、電極群を収納する収納空間が規定される。そして、収納空間は、底壁とは反対側に開口を有する。また、第1の外装部材では、底壁とは反対側の部位にフランジが形成され、フランジによって、収納空間の開口の開口縁が規定される。この二次電池では、第2の外装部材は、フランジに対向して配置され、収納空間の開口を塞ぐ。また、フランジ及び第2の外装部材は、開口縁から側壁に対して外周側へ突出する。フランジ及び第2の外装部材の外周側への突出部分には、フランジ及び第2の外装部材が気密に溶接される溶接部が、形成される。溶接部は、開口の全周に渡って連続して形成される。溶接部によって、収納空間が外部に対して密閉される。
Generally, a secondary battery includes an electrode group including a positive electrode and a negative electrode, and an exterior part that houses the electrode group. In some secondary batteries, the exterior part is formed of two exterior members, and each of the two exterior members is formed of a metal such as stainless steel. In this secondary battery, the first exterior member, which is one of the exterior members, is formed in a bottomed cylindrical shape having a bottom wall and side walls, and the bottom wall and the side walls define a storage space for housing the electrode group. You. The storage space has an opening on the side opposite to the bottom wall. Further, in the first exterior member, a flange is formed at a portion opposite to the bottom wall, and the flange defines an opening edge of an opening of the storage space. In this secondary battery, the second exterior member is arranged to face the flange and closes the opening of the storage space. The flange and the second exterior member protrude from the opening edge toward the outer periphery with respect to the side wall. A welded portion to which the flange and the second exterior member are hermetically welded is formed on a protruding portion of the flange and the second exterior member on the outer peripheral side. The weld is formed continuously over the entire circumference of the opening. The storage space is sealed from the outside by the welded portion.
また、二次電池には、外装部に開放弁が設けられるものがある。このような二次電池では、電極群を収納する収納空間の内圧、すなわち、外装部の内部の内圧が所定の値以上になることにより、開放弁が開放される。開放弁が開放されることにより、外装部の内部の収納空間から外装部の外部に、開放弁を介して気体が排出される。
が あ る Some secondary batteries are provided with an open valve on the exterior. In such a secondary battery, the opening valve is opened when the internal pressure of the storage space for storing the electrode group, that is, the internal pressure of the exterior part becomes equal to or higher than a predetermined value. When the release valve is opened, gas is discharged from the storage space inside the exterior part to the outside of the exterior part via the release valve.
前述のように開放弁が設けられる二次電池では、開放弁に、外装部の他の部位に比べて肉厚が薄い薄肉部が形成される。薄肉部が形成されるため、開放弁は、外部からの衝撃に対する耐性が低い。したがって、収納空間の内圧が所定の値より小さい状態でも、物理的な接触による衝撃等の外部からの衝撃によって、開放弁が破損する可能性がある。このため、外部からの衝撃等に対して開放弁が適切に保護されることが、求められる。
で は In the secondary battery provided with the open valve as described above, the open valve is formed with a thin portion having a smaller thickness than other portions of the exterior portion. Since the thin portion is formed, the release valve has low resistance to an external impact. Therefore, even when the internal pressure of the storage space is smaller than the predetermined value, the opening valve may be damaged by an external impact such as an impact due to physical contact. For this reason, it is required that the opening valve be appropriately protected against an external impact or the like.
本発明が解決しようとする課題は、外装部に設けられる開放弁が適切に保護される二次電池、及び、その二次電池を備える電池パックを提供することにある。
The problem to be solved by the present invention is to provide a secondary battery in which an opening valve provided in an exterior part is appropriately protected, and a battery pack including the secondary battery.
実施形態によれば、二次電池は、第1の外装部材と、第2の外装部材と、電極群と、開放弁と、を備える。第1の外装部材は、底壁及び側壁を有するとともに、金属から形成される。第1の外装部材では、底壁及び側壁によって収納空間が規定され、収納空間は、底壁とは反対側に開口を有する。第1の外装部材は、開口の開口縁から側壁に対して外周側へ突出するフランジを備える。電極群は、正極及び負極を備え、収納空間に収納される。第2の外装部材は、金属から形成されるとともに、フランジに対向して配置され、収納空間の開口を塞ぐ。溶接部は、開口縁から外周側への突出部分において、開口の全周に渡ってフランジ及び第2の外装部材を溶接し、収納空間を封止する。開放弁は、第1の外装部材の側壁に設けられ、収納空間の内圧が所定の値以上になることにより、開放される。開口縁から外周側への突出部分に設けられる折曲がり部において、フランジ及び第2の外装部材が一緒に折曲がる。折曲がり部は、開口の周方向について少なくとも開放弁が位置する範囲 に渡って、設けられる。折曲がり部によって、折曲がり部からフランジ及び第2の外装部材のそれぞれの外縁までの延設部分は、開放弁に対して外周側に位置する。
According to the embodiment, the secondary battery includes the first exterior member, the second exterior member, the electrode group, and the release valve. The first exterior member has a bottom wall and a side wall, and is formed of metal. In the first exterior member, a storage space is defined by the bottom wall and the side wall, and the storage space has an opening on a side opposite to the bottom wall. The first exterior member includes a flange protruding from the opening edge of the opening to the outer peripheral side with respect to the side wall. The electrode group includes a positive electrode and a negative electrode, and is housed in a housing space. The second exterior member is formed of metal and is arranged to face the flange, and closes the opening of the storage space. The welding portion welds the flange and the second exterior member over the entire periphery of the opening at a portion protruding from the opening edge to the outer peripheral side to seal the storage space. The release valve is provided on a side wall of the first exterior member, and is opened when an internal pressure of the storage space becomes a predetermined value or more. The flange and the second exterior member are bent together at a bent portion provided at a portion protruding from the opening edge toward the outer peripheral side. The bent portion is provided at least in a circumferential direction of the opening over a range す る where the opening valve is located. Due to the bent portion, the extending portion from the bent portion to each outer edge of the flange and the second exterior member is located on the outer peripheral side with respect to the release valve.
以下、実施形態について図1乃至図23を参照して説明する。
Hereinafter, embodiments will be described with reference to FIGS. 1 to 23.
(第1の実施形態)
図1は、第1の実施形態に係る二次電池1を示し、図2は、二次電池1を部材ごとに分解した状態で示す。二次電池1は、例えば、非水電解質電池である。図1及び図2に示すように、二次電池1は、外装部3を備える。外装部3は、第1の外装部材5及び第2の外装部材6から形成される。外装部材5,6のそれぞれは、ステンレス鋼等の金属から形成される。外装部材5,6を形成するステンレス鋼以外の金属としては、アルミニウム、アルミニウム合金、鉄、及び、メッキ鋼等が挙げられる。第1の外装部材5は、底付きの筒状に形成される。本実施形態では、第1の外装部材5は、底壁7及び二対の側壁8A,8B,9A,9Bを有し、底付きの略長方形筒状に形成される。第1の外装部材5では、底壁7及び側壁8A,8B,9A,9Bによって、収納空間11が規定される。収納空間11には、電極群10が収納される。 (First embodiment)
FIG. 1 shows thesecondary battery 1 according to the first embodiment, and FIG. 2 shows the secondary battery 1 in a state where it is disassembled for each member. The secondary battery 1 is, for example, a non-aqueous electrolyte battery. As shown in FIGS. 1 and 2, the secondary battery 1 includes an exterior unit 3. The exterior part 3 is formed from a first exterior member 5 and a second exterior member 6. Each of the exterior members 5 and 6 is formed from a metal such as stainless steel. Examples of the metal other than stainless steel forming the exterior members 5 and 6 include aluminum, aluminum alloy, iron, and plated steel. The first exterior member 5 is formed in a cylindrical shape with a bottom. In the present embodiment, the first exterior member 5 has a bottom wall 7 and two pairs of side walls 8A, 8B, 9A, 9B, and is formed in a substantially rectangular cylindrical shape with a bottom. In the first exterior member 5, the storage space 11 is defined by the bottom wall 7 and the side walls 8A, 8B, 9A, 9B. The electrode group 10 is stored in the storage space 11.
図1は、第1の実施形態に係る二次電池1を示し、図2は、二次電池1を部材ごとに分解した状態で示す。二次電池1は、例えば、非水電解質電池である。図1及び図2に示すように、二次電池1は、外装部3を備える。外装部3は、第1の外装部材5及び第2の外装部材6から形成される。外装部材5,6のそれぞれは、ステンレス鋼等の金属から形成される。外装部材5,6を形成するステンレス鋼以外の金属としては、アルミニウム、アルミニウム合金、鉄、及び、メッキ鋼等が挙げられる。第1の外装部材5は、底付きの筒状に形成される。本実施形態では、第1の外装部材5は、底壁7及び二対の側壁8A,8B,9A,9Bを有し、底付きの略長方形筒状に形成される。第1の外装部材5では、底壁7及び側壁8A,8B,9A,9Bによって、収納空間11が規定される。収納空間11には、電極群10が収納される。 (First embodiment)
FIG. 1 shows the
収納空間11は、底壁7とは反対側に開口12を有する。ここで、二次電池1において、縦方向(矢印X1及び矢印X2で示す方向)、縦方向に対して交差する横方向(矢印Y1及び矢印Y2で示す方向)、及び、縦方向及び横方向の両方に対して交差する厚さ方向(矢印Z1及び矢印Z2で示す方向)を規定する。本実施形態の二次電池1では、横方向は、縦方向に対して垂直又は略垂直であり、厚さ方向は、縦方向及び横方向の両方に対して垂直又は略垂直である。二次電池1では、一対の側壁(第1の側壁)8A,8Bのそれぞれは、縦方向に沿って延設され、一対の側壁(第2の側壁)9A,9Bのそれぞれは、横方向に沿って延設される。側壁8A,8Bは、互いに対して対向し、収納空間11を挟んで互いに対して横方向に離れて配置される。また、側壁9A,9Bは、互いに対して対向し、収納空間11を挟んで互いに対して縦方向に離れて配置される。また、側壁8A,8B,9A,9Bのそれぞれは、底壁7から開口12に向かって厚さ方向に沿って延設され、収納空間11は、開口12において厚さ方向の一方側(矢印Z2側)に向かって開口する。そして、開口12の開口面は、二次電池1の縦方向及び横方向に平行又は略平行な面になる。
The storage space 11 has an opening 12 on the side opposite to the bottom wall 7. Here, in the secondary battery 1, the vertical direction (the direction indicated by the arrow X1 and the arrow X2), the horizontal direction intersecting the vertical direction (the direction indicated by the arrow Y1 and the arrow Y2), and the vertical direction and the horizontal direction. A thickness direction (direction indicated by arrows Z1 and Z2) that intersects both is defined. In the secondary battery 1 of the present embodiment, the horizontal direction is vertical or substantially vertical to the vertical direction, and the thickness direction is vertical or substantially vertical to both the vertical direction and the horizontal direction. In the secondary battery 1, each of the pair of side walls (first side walls) 8A and 8B extends in the vertical direction, and each of the pair of side walls (second side walls) 9A and 9B extends in the horizontal direction. It is extended along. The side walls 8A and 8B face each other and are arranged laterally away from each other with the storage space 11 interposed therebetween. Further, the side walls 9A and 9B face each other and are arranged vertically apart from each other with the storage space 11 interposed therebetween. Each of the side walls 8A, 8B, 9A, and 9B extends from the bottom wall 7 toward the opening 12 along the thickness direction, and the storage space 11 has one side of the opening 12 in the thickness direction (arrow Z2). Side). The opening surface of the opening 12 is a surface parallel or substantially parallel to the vertical and horizontal directions of the secondary battery 1.
図3は、二次電池1を、厚さ方向について底壁7が位置する側(矢印Z1側)から視た状態で示す。また、図4は、二次電池1を、縦方向の一方側(矢印X2側)から視た状態で示し、図5は、二次電池1を、横方向の一方側(矢印Y1側)から視た状態で示す。図1乃至図5に示すように、第1の外装部材5では、底壁7とは反対側の部位に、フランジ13が設けられる。フランジ13は、開口12の周方向について全周に渡って、開口12の開口縁15を規定する。また、フランジ13は、開口12の周方向について全周に渡って、開口縁15から外周側に突出する。このため、フランジ13は、開口12の開口面に平行な方向について開口12から離れる側に、側壁8A,8B,9A,9Bに対して、突出する。
FIG. 3 shows the secondary battery 1 as viewed from the side where the bottom wall 7 is located (the arrow Z1 side) in the thickness direction. FIG. 4 shows the secondary battery 1 viewed from one side in the vertical direction (arrow X2 side), and FIG. 5 shows the secondary battery 1 from one side in the horizontal direction (arrow Y1 side). It is shown in a state where it is seen. As shown in FIGS. 1 to 5, in the first exterior member 5, a flange 13 is provided at a portion opposite to the bottom wall 7. The flange 13 defines an opening edge 15 of the opening 12 over the entire circumference in the circumferential direction of the opening 12. The flange 13 projects from the opening edge 15 to the outer periphery over the entire circumference in the circumferential direction of the opening 12. For this reason, the flange 13 protrudes from the side walls 8A, 8B, 9A, 9B on a side away from the opening 12 in a direction parallel to the opening surface of the opening 12.
本実施形態では、開口縁15は、縦方向に沿う一対の第1の開口縁16A,16B、及び、横方向に沿う一対の第2の開口縁17A,17Bを有する。そして、開口12は、長方形状又は略長方形状に形成される。なお、開口12の形状は、長方形状に限るものではなく、開口12は、例えば、長方形状以外の多角形状又は楕円形状等に形成されてもよい。
In the present embodiment, the opening edge 15 has a pair of first opening edges 16A and 16B along the vertical direction and a pair of second opening edges 17A and 17B along the horizontal direction. The opening 12 is formed in a rectangular shape or a substantially rectangular shape. In addition, the shape of the opening 12 is not limited to a rectangular shape, and the opening 12 may be formed in, for example, a polygonal shape other than a rectangular shape or an elliptical shape.
フランジ13は、外縁(フランジ外縁)51を有する。外縁51は、開口12の周方向について全周に渡って、連続する。外縁51は、縦方向に沿う一対の第1のフランジ外縁52A,52B、及び、横方向に沿う一対の第2のフランジ外縁53A,53Bを有する。第1のフランジ外縁52Aは、第1の開口縁16A及び側壁8Aから外周側への突出部分において、フランジ13の外縁を形成し、第1のフランジ外縁52Bは、第1の開口縁16B及び側壁8Bから外周側への突出部分において、フランジ13の外縁を形成する。第2のフランジ外縁53Aは、第2の開口縁17B及び側壁9Bから外周側への突出部分において、フランジ13の外縁を形成し、第2のフランジ外縁53Bは、第2の開口縁17B及び側壁9Bから外周側への突出部分において、フランジ13の外縁を形成する。
The flange 13 has an outer edge (flange outer edge) 51. The outer edge 51 is continuous over the entire circumference in the circumferential direction of the opening 12. The outer edge 51 has a pair of first flange outer edges 52A and 52B along the vertical direction and a pair of second flange outer edges 53A and 53B along the horizontal direction. The first flange outer edge 52A forms an outer edge of the flange 13 at a portion protruding from the first opening edge 16A and the side wall 8A to the outer peripheral side, and the first flange outer edge 52B is formed by the first opening edge 16B and the side wall. An outer edge of the flange 13 is formed at a portion protruding from 8B to the outer peripheral side. The second flange outer edge 53A forms an outer edge of the flange 13 at a portion protruding outward from the second opening edge 17B and the side wall 9B, and the second flange outer edge 53B is formed with the second opening edge 17B and the side wall. An outer edge of the flange 13 is formed at a portion protruding from 9B to the outer peripheral side.
また、フランジ13の外縁51は、中継外縁(フランジ中継外縁)55A~55Dを有する。中継外縁55Aは、第1のフランジ外縁52Aから第2のフランジ外縁53Aまで連続して延設され、中継外縁55Bは、第1のフランジ外縁52Aから第2のフランジ外縁53Bまで連続して延設される。また、中継外縁55Cは、第1のフランジ外縁52Bから第2のフランジ外縁53Aまで連続して延設され、中継外縁55Dは、第1のフランジ外縁52Bから第2のフランジ外縁53Bまで連続して延設される。すなわち、中継外縁55A~55Dのそれぞれは、一対の第1のフランジ外縁52A,52Bの対応する一方から一対の第2のフランジ外縁53A,53Bの対応する一方まで連続して延設される。また、中継外縁55A~55Dのそれぞれは、一対の第1のフランジ外縁52A,52Bの対応する一方との交差位置に、鈍角の角を形成する。そして、中継外縁55A~55Dのそれぞれは、一対の第2のフランジ外縁53A,53Bの対応する一方との交差位置に、鈍角の角を形成する。
外 The outer edge 51 of the flange 13 has relay outer edges (flange relay outer edges) 55A to 55D. The relay outer edge 55A extends continuously from the first flange outer edge 52A to the second flange outer edge 53A, and the relay outer edge 55B extends continuously from the first flange outer edge 52A to the second flange outer edge 53B. Is done. Further, the relay outer edge 55C extends continuously from the first flange outer edge 52B to the second flange outer edge 53A, and the relay outer edge 55D continuously extends from the first flange outer edge 52B to the second flange outer edge 53B. It is extended. That is, each of the relay outer edges 55A to 55D extends continuously from a corresponding one of the pair of first flange outer edges 52A, 52B to a corresponding one of the pair of second flange outer edges 53A, 53B. In addition, each of the relay outer edges 55A to 55D forms an obtuse angle at the intersection with the corresponding one of the pair of first flange outer edges 52A and 52B. Each of the relay outer edges 55A to 55D forms an obtuse angle at the intersection with the corresponding one of the pair of second flange outer edges 53A and 53B.
本実施形態では、第2の外装部材6は、板状の部材であり、例えば、略長方形状に形成される。第2の外装部材6は、フランジ13に対向して配置され、開口12が開口する側からフランジ13に取付けられる。本実施形態では、第2の外装部材6は、開口12の周方向の全周に渡って、開口縁15から外周側に突出する。したがって、第2の外装部材6は、開口12の開口面に平行な方向について開口12から離れる側に、側壁8A,8B,9A,9Bに対して、突出する。開口縁15より外周側の領域では、開口12の周方向の全周に渡って、第2の外装部材6がフランジ13と対向する。また、第2の外装部材6は、収納空間11の開口12を塞ぐ。第2の外装部材6が開口12を塞ぐ部分では、板状の第2の外装部材6の厚さ方向が、二次電池1の厚さ方向と一致又は略一致する。
In the present embodiment, the second exterior member 6 is a plate-shaped member, and is formed, for example, in a substantially rectangular shape. The second exterior member 6 is arranged to face the flange 13 and is attached to the flange 13 from the side where the opening 12 opens. In the present embodiment, the second exterior member 6 projects from the opening edge 15 to the outer peripheral side over the entire circumference of the opening 12 in the circumferential direction. Therefore, the second exterior member 6 protrudes from the side walls 8A, 8B, 9A, 9B on a side away from the opening 12 in a direction parallel to the opening surface of the opening 12. In the region on the outer peripheral side from the opening edge 15, the second exterior member 6 faces the flange 13 over the entire circumference of the opening 12 in the circumferential direction. Further, the second exterior member 6 closes the opening 12 of the storage space 11. In a portion where the second exterior member 6 closes the opening 12, the thickness direction of the plate-shaped second exterior member 6 matches or substantially matches the thickness direction of the secondary battery 1.
板状の第2の外装部材6は、外縁(部材外縁)61を有する。本実施形態では、第2の外装部材6の外縁61は、フランジ13の外縁51とともに、二次電池1の外縁を形成する。外縁61は、開口12の周方向について全周に渡って、連続する。外縁61は、縦方向に沿う一対の第1の部材外縁62A,62B、及び、横方向に沿う一対の第2の部材外縁63A,63Bを有する。第1の部材外縁62Aは、第1の開口縁16A及び側壁8Aから外周側への突出部分において、第2の外装部材6の外縁を形成し、第1の部材外縁62Bは、第1の開口縁16B及び側壁8Bから外周側への突出部分において、第2の外装部材6の外縁を形成する。第2の部材外縁63Aは、第2の開口縁17A及び側壁9Aから外周側への突出部分において、第2の外装部材6の外縁を形成し、第2の部材外縁63Bは、第2の開口縁17B及び側壁9Bから外周側への突出部分において、第2の外装部材6の外縁を形成する。
The plate-shaped second exterior member 6 has an outer edge (member outer edge) 61. In the present embodiment, the outer edge 61 of the second exterior member 6 forms the outer edge of the secondary battery 1 together with the outer edge 51 of the flange 13. The outer edge 61 is continuous over the entire circumference in the circumferential direction of the opening 12. The outer edge 61 has a pair of first member outer edges 62A and 62B along the vertical direction and a pair of second member outer edges 63A and 63B along the horizontal direction. The first member outer edge 62A forms an outer edge of the second exterior member 6 at a portion protruding from the first opening edge 16A and the side wall 8A to the outer peripheral side, and the first member outer edge 62B is formed by the first opening edge. An outer edge of the second exterior member 6 is formed at a portion protruding from the edge 16B and the side wall 8B to the outer peripheral side. The second member outer edge 63A forms an outer edge of the second exterior member 6 at a portion protruding from the second opening edge 17A and the side wall 9A to the outer peripheral side, and the second member outer edge 63B is formed by the second opening edge. An outer edge of the second exterior member 6 is formed at a portion protruding outward from the edge 17B and the side wall 9B.
また、第2の外装部材6の外縁61は、4つの中継外縁(部材中継外縁)65A~65Dを有する。中継外縁65Aは、第1の部材外縁62Aから第2の部材外縁63Aまで連続して延設され、中継外縁65Bは、第1の部材外縁62Aから第2の部材外縁63Bまで連続して延設される。また、中継外縁65Cは、第1の部材外縁62Bから第2の部材外縁63Aまで連続して延設され、中継外縁65Dは、第1の部材外縁62Bから第2の部材外縁63Bまで連続して延設される。すなわち、中継外縁65A~65Dのそれぞれは、一対の第1の部材外縁62A,62Bの対応する一方から一対の第2の部材外縁63A,63Bの対応する一方まで連続して延設される。また、中継外縁65A~65Dのそれぞれは、一対の第1の部材外縁62A,62Bの対応する一方との交差位置に、鈍角の角を形成する。そして、中継外縁65A~65Dのそれぞれは、一対の第2の部材外縁63A,63Bの対応する一方との交差位置に、鈍角の角を形成する。
The outer edge 61 of the second exterior member 6 has four relay outer edges (member relay outer edges) 65A to 65D. The relay outer edge 65A extends continuously from the first member outer edge 62A to the second member outer edge 63A, and the relay outer edge 65B extends continuously from the first member outer edge 62A to the second member outer edge 63B. Is done. The relay outer edge 65C extends continuously from the first member outer edge 62B to the second member outer edge 63A, and the relay outer edge 65D continuously extends from the first member outer edge 62B to the second member outer edge 63B. It is extended. That is, each of the relay outer edges 65A to 65D extends continuously from a corresponding one of the pair of first member outer edges 62A, 62B to a corresponding one of the pair of second member outer edges 63A, 63B. Further, each of the relay outer edges 65A to 65D forms an obtuse angle at an intersection position with a corresponding one of the pair of first member outer edges 62A and 62B. Each of the relay outer edges 65A to 65D forms an obtuse angle at the intersection with the corresponding one of the pair of second member outer edges 63A and 63B.
第1の外装部材5では、底壁7から開口12までの距離が、側壁8A,8Bの間の距離、及び、側壁9A,9Bの間の距離のそれぞれに比べて、遥かに小さい。そして、二次電池1では、厚さ方向についての寸法が、縦方向についての寸法、及び、横方向についての寸法のそれぞれに比べて、遥かに小さい。また、本実施形態では、側壁(第1の側壁)8A,8Bの間の距離が、側壁(第2の側壁)9A,9Bの間の距離に比べて大きく、二次電池1では、縦方向についての寸法が、横方向についての寸法に比べて、小さい。ここで、側壁8A,8Bの間の距離、すなわち、第1の開口縁16A,16Bの間の距離は、二次電池1の横方向についての収納空間11(開口12)の寸法に相当する。そして、側壁9A,9Bの間の距離、すなわち、第2の開口縁17A,17Bの間の距離は、二次電池1の縦方向についての収納空間11(開口12)の寸法に相当する。そして、底壁7から開口12までの距離は、二次電池1の厚さ方向についての収納空間11の寸法に相当する。ある実施例では、二次電池1の厚さ方向についての収納空間11の寸法は、8mm以上25mm以下のある寸法になる。また、ある実施例では、二次電池1の縦方向についての収納空間11の寸法が266mm、二次電池1の横方向についての収納空間11の寸法が183mm、二次電池1の厚さ方向についての収納空間11の寸法が15mmになる。
で は In the first exterior member 5, the distance from the bottom wall 7 to the opening 12 is much smaller than the distance between the side walls 8A and 8B and the distance between the side walls 9A and 9B. In the secondary battery 1, the dimension in the thickness direction is much smaller than each of the dimension in the vertical direction and the dimension in the horizontal direction. In the present embodiment, the distance between the side walls (first side walls) 8A and 8B is larger than the distance between the side walls (second side walls) 9A and 9B. Is smaller than the dimension in the lateral direction. Here, the distance between the side walls 8A and 8B, that is, the distance between the first opening edges 16A and 16B corresponds to the dimension of the storage space 11 (opening 12) in the lateral direction of the secondary battery 1. The distance between the side walls 9A and 9B, that is, the distance between the second opening edges 17A and 17B corresponds to the dimension of the storage space 11 (opening 12) in the vertical direction of the secondary battery 1. The distance from the bottom wall 7 to the opening 12 corresponds to the size of the storage space 11 in the thickness direction of the secondary battery 1. In one embodiment, the size of the storage space 11 in the thickness direction of the secondary battery 1 is a certain size of 8 mm or more and 25 mm or less. Further, in one embodiment, the size of the storage space 11 in the vertical direction of the secondary battery 1 is 266 mm, the size of the storage space 11 in the horizontal direction of the secondary battery 1 is 183 mm, and the thickness direction of the secondary battery 1 is Of the storage space 11 becomes 15 mm.
なお、ある実施例では、側壁(第1の側壁)8A,8Bの間の距離が、側壁(第2の側壁)9A,9Bの間の距離に比べて小さく、二次電池1において、縦方向についての寸法が、横方向についての寸法に比べて、大きくてもよい。別のある実施例では、側壁(第1の側壁)8A,8Bの間の距離が、側壁(第2の側壁)9A,9Bの間の距離と同一又は略同一であり、二次電池1において、縦方向についての寸法が、横方向についての寸法と同一又は略同一であってもよい。ただし、いずれの場合も、底壁7から開口12までの距離が、側壁8A,8Bの間の距離、及び、側壁9A,9Bの間の距離のそれぞれに比べて、遥かに小さい。そして、二次電池1では、厚さ方向についての寸法が、縦方向についての寸法、及び、横方向についての寸法のそれぞれに比べて、遥かに小さい。
In one embodiment, the distance between the side walls (first side walls) 8A and 8B is smaller than the distance between the side walls (second side walls) 9A and 9B. May be larger than the dimension in the lateral direction. In another embodiment, the distance between the side walls (first side walls) 8A and 8B is the same or substantially the same as the distance between the side walls (second side walls) 9A and 9B. The dimension in the vertical direction may be the same or substantially the same as the dimension in the horizontal direction. However, in each case, the distance from the bottom wall 7 to the opening 12 is much smaller than the distance between the side walls 8A and 8B and the distance between the side walls 9A and 9B. In the secondary battery 1, the dimension in the thickness direction is much smaller than each of the dimension in the vertical direction and the dimension in the horizontal direction.
また、ある実施例では、第1の外装部材5は、底壁7、側壁8A,8B,9A,9B及びフランジ13のそれぞれにおいて、後述する開放弁91の薄肉部93を除き、0.02mm以上0.3mm以下の肉厚である。そして、略板状の第2の外装部材6は、0.02mm以上0.3mm以下の肉厚である。
In one embodiment, the first exterior member 5 has a thickness of 0.02 mm or more on each of the bottom wall 7, the side walls 8A, 8B, 9A, 9B, and the flange 13 except for a thin portion 93 of an opening valve 91 described later. The thickness is 0.3 mm or less. The substantially plate-shaped second exterior member 6 has a thickness of 0.02 mm or more and 0.3 mm or less.
図6は、電極群10の構成を説明する図である。図6に示すように、電極群10は、例えば、扁平形状に形成され、正極21と、負極22と、セパレータ23,25と、を備える。正極21は、正極集電体としての正極集電箔21Aと、正極集電箔21Aの表面に担持される正極活物質含有層21Bと、を備える。正極集電箔21Aは、アルミニウム箔又はアルミニウム合金箔等であり、厚さが10μm~20μm程度である。正極集電箔21Aには、正極活物質、結着剤及び導電剤を含むスラリーが塗布される。正極活物質としては、これらに限定されるものではないが、リチウムイオンを吸蔵放出できる酸化物、硫化物及びポリマー等が挙げられる。また、高い正極電位を得られる観点から、正極活物質は、リチウムマンガン複合酸化物、リチウムニッケル複合酸化物、リチウムコバルト複合酸化物及びリチウム燐酸鉄等が、用いられることが好ましい。
FIG. 6 is a diagram illustrating the configuration of the electrode group 10. As shown in FIG. 6, the electrode group 10 is formed in, for example, a flat shape, and includes a positive electrode 21, a negative electrode 22, and separators 23 and 25. The positive electrode 21 includes a positive electrode current collector foil 21A as a positive electrode current collector, and a positive electrode active material-containing layer 21B supported on the surface of the positive electrode current collector foil 21A. The positive electrode current collector foil 21A is an aluminum foil, an aluminum alloy foil, or the like, and has a thickness of about 10 μm to 20 μm. A slurry containing a positive electrode active material, a binder, and a conductive agent is applied to the positive electrode current collector foil 21A. Examples of the positive electrode active material include, but are not limited to, oxides, sulfides, and polymers capable of inserting and extracting lithium ions. In addition, from the viewpoint of obtaining a high positive electrode potential, it is preferable to use a lithium manganese composite oxide, a lithium nickel composite oxide, a lithium cobalt composite oxide, lithium iron phosphate, or the like as the positive electrode active material.
負極22は、負極集電体としての負極集電箔22Aと、負極集電箔22Aの表面に担持される負極活物質含有層22Bと、を備える。負極集電箔22Aは、アルミニウム箔、アルミニウム合金箔又は銅箔等であり、厚さが10μm~20μm程度である。負極集電箔22Aには、負極活物質、結着剤及び導電剤を含むスラリーが塗布される。負極活物質としては、特に限定されるものではないが、リチウムイオンを吸蔵放出できる金属酸化物、金属硫化物、金属窒化物及び炭素材料等が挙げられる。負極活物質としては、リチウムイオンの吸蔵放出電位が金属リチウム電位に対して0.4V以上となる物質、すなわち、リチウムイオンの吸蔵放出電位が0.4V(vs.Li+/Li)以上になる物質であることが好ましい。このようなリチウムイオン吸蔵放出電位を有する負極活物質を用いることにより、アルミニウム又はアルミニウム合金とリチウムとの合金反応が抑えられるため、負極集電箔22A及び負極22に関連する構成部材に、アルミニウム及びアルミニウム合金を使用可能になる。リチウムイオンの吸蔵放出電位が0.4V(vs.Li+/Li)以上になる負極活物質としては、例えば、チタン酸化物、チタン酸リチウム等のリチウムチタン複合酸化物、タングステン酸化物、アモルファススズ酸化物、ニオブ・チタン複合酸化物、スズ珪素酸化物、及び、酸化珪素等が挙げられ、リチウムチタン複合酸化物を負極活物質として用いることが、特に好ましい。なお、リチウムイオンを吸蔵放出する炭素材料を負極活物質として用いる場合は、負極集電箔22Aは銅箔を用いるとよい。負極活物質として用いられる炭素材料は、リチウムイオンの吸蔵放出電位が0V(vs.Li+/Li)程度になる。
The negative electrode 22 includes a negative electrode current collector foil 22A as a negative electrode current collector, and a negative electrode active material-containing layer 22B supported on the surface of the negative electrode current collector foil 22A. The negative electrode current collector foil 22A is an aluminum foil, an aluminum alloy foil, a copper foil, or the like, and has a thickness of about 10 μm to 20 μm. A slurry containing a negative electrode active material, a binder, and a conductive agent is applied to the negative electrode current collector foil 22A. Examples of the negative electrode active material include, but are not particularly limited to, metal oxides, metal sulfides, metal nitrides, and carbon materials capable of inserting and extracting lithium ions. As the negative electrode active material, a material having a lithium ion storage / release potential of 0.4 V or higher with respect to the metal lithium potential, that is, a lithium ion storage / release potential of 0.4 V (vs. Li + / Li) or higher. Preferably, it is a substance. By using the negative electrode active material having such a lithium ion occlusion / release potential, an alloy reaction between aluminum or an aluminum alloy and lithium can be suppressed, so that the negative electrode current collector foil 22A and the components related to the negative electrode 22 include aluminum and aluminum. Aluminum alloy can be used. Examples of the negative electrode active material having a lithium ion occlusion / release potential of 0.4 V (vs. Li + / Li) or more include lithium-titanium composite oxides such as titanium oxide and lithium titanate, tungsten oxide, and amorphous tin. Oxides, niobium-titanium composite oxides, tin silicon oxides, silicon oxides, and the like are listed, and it is particularly preferable to use lithium titanium composite oxides as the negative electrode active material. When a carbon material that absorbs and releases lithium ions is used as the negative electrode active material, a copper foil may be used for the negative electrode current collector foil 22A. The carbon material used as the negative electrode active material has a lithium ion occlusion / release potential of about 0 V (vs. Li + / Li).
正極集電箔21A及び負極集電箔22Aに用いられるアルミニウム合金は、Mg、Ti、Zn、Mn、Fe、Cu及びSiから選択される1種または2種以上の元素を含むことが望ましい。アルミニウム及びアルミニウム合金の純度は、98重量%以上にすることができ、99.99重量%以上が好ましい。また、純度100%の純アルミニウムを、正極集電体及び/又は負極集電体の材料として用いることが可能である。アルミニウム及びアルミニウム合金における、ニッケル、クロムなどの遷移金属の含有量は100重量ppm以下(0重量ppmを含む)にすることが好ましい。
ア ル ミ ニ ウ ム The aluminum alloy used for the positive electrode current collector foil 21A and the negative electrode current collector foil 22A desirably contains one or more elements selected from Mg, Ti, Zn, Mn, Fe, Cu and Si. The purity of aluminum and aluminum alloy can be 98% by weight or more, and preferably 99.99% by weight or more. Further, pure aluminum having a purity of 100% can be used as a material of the positive electrode current collector and / or the negative electrode current collector. The content of transition metals such as nickel and chromium in aluminum and aluminum alloys is preferably 100 ppm by weight or less (including 0 ppm by weight).
正極集電箔21Aでは、一方の長辺縁21C及びその近傍部位によって、正極集電タブ21Dが形成される。本実施形態では、正極集電タブ21Dは、長辺縁21Cの全長に渡って形成される。正極集電タブ21Dでは、正極集電箔21Aの表面に正極活物質含有層21Bが担持されない。また、負極集電箔22Aでは、一方の長辺縁22C及びその近傍部位によって、負極集電タブ22Dが形成される。本実施形態では、負極集電タブ22Dは、長辺縁22Cの全長に渡って形成される。負極集電タブ22Dでは、負極集電箔22Aの表面に負極活物質含有層22Bが担持されない。
で は In the positive electrode current collector foil 21A, a positive electrode current collector tab 21D is formed by one long side edge 21C and a portion in the vicinity thereof. In the present embodiment, the positive electrode current collecting tab 21D is formed over the entire length of the long side edge 21C. In the positive electrode current collecting tab 21D, the positive electrode active material containing layer 21B is not supported on the surface of the positive electrode current collecting foil 21A. In the negative electrode current collector foil 22A, the negative electrode current collector tab 22D is formed by the one long side edge 22C and the vicinity thereof. In the present embodiment, the negative electrode current collecting tab 22D is formed over the entire length of the long side edge 22C. In the negative electrode current collector tab 22D, the negative electrode active material containing layer 22B is not supported on the surface of the negative electrode current collector foil 22A.
セパレータ23,25のそれぞれは、電気的に絶縁性を有する材料から形成され、正極21と負極22との間を電気的に絶縁する。セパレータ23,25のそれぞれは、正極21及び負極22とは別体のシート等であってもよく、正極21及び負極22の一方と一体に形成されてもよい。また、セパレータ23,25は、有機材料から形成されてもよく、無機材料から形成されてもよく、有機材料と無機材料との混合物から形成されてもよい。セパレータ23,25を形成する有機材料としては、エンプラ及びスーパーエンプラが挙げられる。そして、エンプラとしては、ポリアミド、ポリアセタール、ポリブチレンテレフタレート、ポリエチレンテレフタレート、シンジオタクチック・ポリスチレン、ポリカーボネート、ポリアミドイミド、ポリビニルアルコール、ポリフッ化ビニリデン及び変性ポリフェニレンエーテル等が挙げられる。また、スーパーエンプラとしては、ポリフェニレンサルファイド、ポリエーテルエーテルケトン、液晶ポリマー、ポリビニリデンフロライド、ポリテトラフルオロエチレン(PTFE)、ポリエーテルニトリル、ポリサルホン、ポリアクリレート、ポリエーテルイミド及び熱可塑性ポリイミド等が挙げられる。また、セパレータ23,25を形成する無機材料としては、酸化物(例えば、酸化アルミニウム、二酸化ケイ素、酸化マグネシウム、リン酸化物、酸化カルシウム、酸化鉄、酸化チタン)、窒化物(例えば、窒化ホウ素、窒化アルミニウム、窒化珪素、窒化バリウム)等が挙げられる。
(4) Each of the separators 23 and 25 is formed of an electrically insulating material, and electrically insulates between the positive electrode 21 and the negative electrode 22. Each of the separators 23 and 25 may be a separate sheet or the like from the positive electrode 21 and the negative electrode 22, or may be formed integrally with one of the positive electrode 21 and the negative electrode 22. Further, the separators 23 and 25 may be formed from an organic material, an inorganic material, or a mixture of an organic material and an inorganic material. Examples of the organic material for forming the separators 23 and 25 include engineering plastics and super engineering plastics. Examples of engineering plastics include polyamide, polyacetal, polybutylene terephthalate, polyethylene terephthalate, syndiotactic polystyrene, polycarbonate, polyamide imide, polyvinyl alcohol, polyvinylidene fluoride, and modified polyphenylene ether. Examples of the super engineering plastic include polyphenylene sulfide, polyether ether ketone, liquid crystal polymer, polyvinylidene fluoride, polytetrafluoroethylene (PTFE), polyether nitrile, polysulfone, polyacrylate, polyetherimide, and thermoplastic polyimide. Can be Examples of the inorganic material forming the separators 23 and 25 include oxides (for example, aluminum oxide, silicon dioxide, magnesium oxide, phosphorus oxide, calcium oxide, iron oxide, and titanium oxide), and nitrides (for example, boron nitride, Aluminum nitride, silicon nitride, barium nitride) and the like.
電極群10では、正極活物質含有層21Bと負極活物質含有層22Bとの間でセパレータ23,25のそれぞれが挟まれた状態で、正極21、負極22及びセパレータ23,25が幾何学上(仮想上)の捲回軸Bを中心として扁平形状に捲回される。この際、例えば、正極21、セパレータ23、負極22及びセパレータ25は、この順に重ねられた状態で、捲回される。また、電極群10では、正極集電箔21Aの正極集電タブ21Dが、負極22及びセパレータ23,25に対して、捲回軸Bに沿う方向の一方側へ突出する。そして、負極集電箔22Aの負極集電タブ22Dが、正極21及びセパレータ23,25に対して、捲回軸Bに沿う方向について正極集電タブ21Dが突出する側とは反対側に、突出する。電極群10は、捲回軸Bが二次電池1の横方向に沿う状態で配置され、捲回軸Bが側壁(第2の側壁)9A,9Bに沿う状態で配置される。収納空間11では、正極集電タブ21Dは、二次電池1の横方向について一方側の端部に配置される。そして、収納空間11では、負極集電タブ22Dは、二次電池1の横方向について正極集電タブ21Dが位置する側とは反対側の端部に配置される。
In the electrode group 10, the positive electrode 21, the negative electrode 22, and the separators 23, 25 are geometrically placed in a state in which the separators 23, 25 are sandwiched between the positive electrode active material containing layer 21 B and the negative electrode active material containing layer 22 B, respectively ( It is wound in a flat shape around the winding axis B (imaginary). At this time, for example, the positive electrode 21, the separator 23, the negative electrode 22, and the separator 25 are wound in a state of being stacked in this order. In the electrode group 10, the positive electrode current collector tab 21 </ b> D of the positive electrode current collector foil 21 </ b> A protrudes from the negative electrode 22 and the separators 23 and 25 to one side in the direction along the winding axis B. Then, the negative electrode current collector tab 22D of the negative electrode current collector foil 22A projects from the positive electrode 21 and the separators 23 and 25 in the direction along the winding axis B on the opposite side to the side where the positive electrode current collector tab 21D protrudes. I do. The electrode group 10 is arranged such that the winding axis B extends along the lateral direction of the secondary battery 1, and the winding axis B is arranged along the side walls (second side walls) 9A and 9B. In the storage space 11, the positive electrode current collection tab 21 </ b> D is disposed at one end in the lateral direction of the secondary battery 1. Then, in the storage space 11, the negative electrode current collecting tab 22 </ b> D is disposed at the end of the secondary battery 1 on the side opposite to the side where the positive electrode current collecting tab 21 </ b> D is located.
ある実施例では、収納空間11において、電極群10に、電解液(図示しない)が含浸される。電解液としては、非水電解液が用いられ、例えば、電解質を有機溶媒に溶解することにより調製される非水電解液が用いられる。この場合、有機溶媒に溶解させる電解質として、過塩素酸リチウム(LiClO4)、六フッ化リン酸リチウム(LiPF6)、四フッ化ホウ酸リチウム(LiBF4)、六フッ化砒素リチウム(LiAsF6)、トリフルオロメタンスルホン酸リチウム(LiCF3SO3)及びビストリフルオロメチルスルホニルイミドリチウム[LiN(CF3SO2)2]等のリチウム塩、及び、これらの混合物が挙げられる。また、有機溶媒として、プロピレンカーボネート(PC)、エチレンカーボネート(EC)及びビニレンカーボネート等の環状カーボネート;ジエチルカーボネート(DEC)、ジメチルカーボネート(DMC)及びメチルエチルカーボネート(MEC)等の鎖状カーボネート;テトラヒドロフラン(THF)、2メチルテトラヒドロフラン(2MeTHF)、及びジオキソラン(DOX)等の環状エーテル;ジメトキシエタン(DME)及びジエトキシエタン(DEE)等の鎖状エーテル;γ-ブチロラクトン(GBL)、アセトニトリル(AN)及びスルホラン(SL)等が挙げられる。これらの有機溶媒は、単独で、又は、混合溶媒として用いられる。
In one embodiment, in the storage space 11, the electrode group 10 is impregnated with an electrolytic solution (not shown). As the electrolyte, a non-aqueous electrolyte is used. For example, a non-aqueous electrolyte prepared by dissolving an electrolyte in an organic solvent is used. In this case, as the electrolyte to be dissolved in the organic solvent, lithium perchlorate (LiClO 4 ), lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), and lithium arsenide hexafluoride (LiAsF 6) ), lithium trifluoromethanesulfonate (LiCF 3 SO 3) and bistrifluoromethylsulfonylimide lithium [LiN (CF 3 SO 2) 2] lithium salts such as, and, mixtures thereof. As the organic solvent, cyclic carbonates such as propylene carbonate (PC), ethylene carbonate (EC) and vinylene carbonate; linear carbonates such as diethyl carbonate (DEC), dimethyl carbonate (DMC) and methyl ethyl carbonate (MEC); tetrahydrofuran (THF), cyclic ethers such as 2-methyltetrahydrofuran (2MeTHF) and dioxolane (DOX); linear ethers such as dimethoxyethane (DME) and diethoxyethane (DEE); γ-butyrolactone (GBL), acetonitrile (AN) And sulfolane (SL). These organic solvents are used alone or as a mixed solvent.
また、ある実施例では、非水電解質として、非水電解液と高分子材料とを複合化したゲル状非水電解質が、電解液の代わりに用いられる。この場合、前述した電解質及び有機溶媒が用いられる。また、高分子材料として、ポリフッ化ビニリデン(PVdF)、ポリアクリロニトリル(PAN)及びポリエチレンオキサイド(PEO)等が挙げられる。
In one embodiment, as the non-aqueous electrolyte, a gel non-aqueous electrolyte in which a non-aqueous electrolyte and a polymer material are combined is used instead of the electrolyte. In this case, the above-mentioned electrolyte and organic solvent are used. Examples of the polymer material include polyvinylidene fluoride (PVdF), polyacrylonitrile (PAN), and polyethylene oxide (PEO).
また、ある実施例では、電解液の代わりに、高分子固体電解質及び無機固体電解質等の固体電解質が非水電解質として設けられる。この場合、電極群10に、セパレータ23,25が設けられなくてもよい。そして、電極群10では、セパレータ23,25の代わりに、固体電解質が正極21と負極22との間で挟まれる。このため、本実施例では、固体電解質によって、正極21と負極22との間が電気的に絶縁される。
In one embodiment, a solid electrolyte such as a polymer solid electrolyte and an inorganic solid electrolyte is provided as a non-aqueous electrolyte instead of the electrolytic solution. In this case, the separators 23 and 25 need not be provided in the electrode group 10. Then, in the electrode group 10, a solid electrolyte is sandwiched between the positive electrode 21 and the negative electrode 22 instead of the separators 23 and 25. Therefore, in the present embodiment, the positive electrode 21 and the negative electrode 22 are electrically insulated by the solid electrolyte.
図1及び図2に示すように、第1の外装部材5では、側壁8Aの外表面に、傾斜面26Aが設けられ、側壁8Bの外表面に、傾斜面26Bが設けられる。傾斜面26A,26Bのそれぞれは、底壁7に対して傾斜するとともに、二次電池1の厚さ方向に対して傾斜する。そして、傾斜面26A,26Bのそれぞれは、二次電池1の厚さ方向について底壁7が位置する側に向かうにつれて二次電池1の横方向について内側に向かう状態に、傾斜する。本実施形態では、傾斜面26Aは、側壁8Aにおいて、二次電池1の厚さ方向について底壁7が位置する側の端部に設けられ、側壁8Aと底壁7との間の境界線の一部を形成する。そして、傾斜面26Bは、側壁8Bにおいて、二次電池1の厚さ方向について底壁7が位置する側の端部に設けられ、側壁8Bと底壁7との間の境界線の一部を形成する。また、本実施形態では、傾斜面26Aは、縦方向について側壁8Aの中央部に配置され、傾斜面26Bは、縦方向について側壁8Bの中央部に配置される。
As shown in FIGS. 1 and 2, in the first exterior member 5, an inclined surface 26A is provided on the outer surface of the side wall 8A, and an inclined surface 26B is provided on the outer surface of the side wall 8B. Each of the inclined surfaces 26A and 26B is inclined with respect to the bottom wall 7 and with respect to the thickness direction of the secondary battery 1. Then, each of the inclined surfaces 26A and 26B is inclined such that the direction toward the bottom wall 7 in the thickness direction of the secondary battery 1 is inward in the lateral direction of the secondary battery 1. In the present embodiment, the inclined surface 26A is provided at an end of the side wall 8A on the side where the bottom wall 7 is located in the thickness direction of the secondary battery 1, and a boundary line between the side wall 8A and the bottom wall 7 is formed. Form a part. The inclined surface 26B is provided at an end of the side wall 8B on the side where the bottom wall 7 is located in the thickness direction of the secondary battery 1, and forms a part of a boundary line between the side wall 8B and the bottom wall 7. Form. In the present embodiment, the inclined surface 26A is arranged at the center of the side wall 8A in the vertical direction, and the inclined surface 26B is arranged at the center of the side wall 8B in the vertical direction.
第1の外装部材5の外表面には、一対の端子27A,27Bが取付けられる。端子27A,27Bの一方が二次電池1の正極端子となり、端子27A,27Bの他方が二次電池1の負極端子となる。本実施形態では、端子27Aは、側壁8Aの傾斜面26Aに取付けられ、端子27Bは、側壁8Bの傾斜面26Bに取付けられる。端子27A,27Bのそれぞれは、導電材料から形成され、例えば、アルミニウム、銅及びステンレス等のいずれかから形成される。
一 対 A pair of terminals 27A and 27B are attached to the outer surface of the first exterior member 5. One of the terminals 27A and 27B serves as a positive terminal of the secondary battery 1, and the other of the terminals 27A and 27B serves as a negative terminal of the secondary battery 1. In this embodiment, the terminal 27A is attached to the inclined surface 26A of the side wall 8A, and the terminal 27B is attached to the inclined surface 26B of the side wall 8B. Each of the terminals 27A and 27B is formed of a conductive material, for example, any of aluminum, copper, stainless steel, and the like.
図7は、電極群10と一対の端子27A,27Bの一方との間の電気的な接続構成を示す。図7に示すように、電極群10の正極集電タブ21Dは、超音波溶接等の溶接によって束ねられる。そして、正極集電タブ21Dの束は、正極バックアップリード31A、正極中継リード32A及び正極端子リード33A等を含む1つ以上の正極リードを介して、端子27A,27Bの対応する一方(正極端子)に電気的に接続される。この際、正極集電タブ21Dと正極リードとの間の接続、正極リード同士の接続、及び、正極リードと正極端子との間の接続は、超音波溶接等の溶接によって、行われる。ここで、正極リードは、導電性を有する金属から形成される。また、正極端子(27A,27Bの対応する一方)、正極集電タブ21D及び正極リードは、絶縁部材(図示しない)等によって、外装部3(外装部材5,6)に対して電気的に絶縁される。
FIG. 7 shows an electrical connection configuration between the electrode group 10 and one of the pair of terminals 27A and 27B. As shown in FIG. 7, the positive electrode current collecting tabs 21D of the electrode group 10 are bundled by welding such as ultrasonic welding. The bundle of the positive electrode current collecting tabs 21D is connected to one of the terminals 27A and 27B (positive terminal) via one or more positive electrodes including the positive electrode backup lead 31A, the positive electrode relay lead 32A, and the positive terminal lead 33A. Is electrically connected to At this time, the connection between the positive electrode current collecting tab 21D and the positive electrode lead, the connection between the positive electrode leads, and the connection between the positive electrode lead and the positive electrode terminal are performed by welding such as ultrasonic welding. Here, the positive electrode lead is formed from a conductive metal. Further, the positive electrode terminal (corresponding to 27A, 27B), the positive electrode current collecting tab 21D, and the positive electrode lead are electrically insulated from the exterior part 3 (exterior members 5, 6) by an insulating member (not shown) or the like. Is done.
同様に、電極群10の負極集電タブ22Dは、超音波溶接等の溶接によって束ねられる。そして、負極集電タブ22Dの束は、負極バックアップリード31B、負極中継リード32B及び負極端子リード33B等を含む1つ以上の負極リードを介して、端子27A,27Bの対応する一方(負極端子)に電気的に接続される。この際、負極集電タブ22Dと負極リードとの間の接続、負極リード同士の接続、及び、負極リードと負極端子との間の接続は、超音波溶接等の溶接によって、行われる。ここで、負極リードは、導電性を有する金属から形成される。また、負極端子(27A,27Bの対応する一方)、負極集電タブ22D及び負極リードは、絶縁部材(図示しない)等によって、外装部3(外装部材5,6)に対して電気的に絶縁される。
Similarly, the negative electrode current collecting tabs 22D of the electrode group 10 are bundled by welding such as ultrasonic welding. The bundle of the negative electrode current collection tabs 22D is connected to one of the terminals 27A and 27B (negative terminal) via one or more negative electrodes including the negative electrode backup lead 31B, the negative electrode relay lead 32B, and the negative terminal lead 33B. Is electrically connected to At this time, the connection between the negative electrode current collection tab 22D and the negative electrode lead, the connection between the negative electrode leads, and the connection between the negative electrode lead and the negative electrode terminal are performed by welding such as ultrasonic welding. Here, the negative electrode lead is formed from a conductive metal. Further, the negative electrode terminal (corresponding to 27A and 27B), the negative electrode current collecting tab 22D, and the negative electrode lead are electrically insulated from the exterior part 3 (exterior members 5, 6) by an insulating member (not shown) or the like. Is done.
図8は、二次電池1において、横方向に沿う一対の側壁9A,9Bの一方、及び、その側壁(9A,9Bの対応する一方)から外周側への突出部分の構成を、横方向に垂直又は略垂直な断面で示す。図3乃至図5、図7及び図8に示すように、二次電池1には、フランジ13及び第2の外装部材6を気密に溶接する溶接部71が形成される。溶接部71は、開口12の開口縁15に対して、外周側、すなわち、開口12の開口面に平行な方向について開口12から離れる側に、設けられる。したがって、溶接部71は、フランジ13及び第2の外装部材6において、開口縁15から外周側への突出部分に設けられる。溶接部71は、開口縁15に沿って延設され、開口12の周方向について全周に渡って連続して形成される。このため、開口12の周方向について全周に渡って、フランジ13及び第2の外装部材6が気密に溶接される。溶接部71で前述のようにフランジ13及び第2の外装部材6が気密に溶接されるため、収納空間11が密閉され、収納空間11が封止される。
FIG. 8 shows the configuration of one of a pair of side walls 9A and 9B along the lateral direction and the portion of the side wall (corresponding one of 9A and 9B) protruding to the outer peripheral side in the secondary battery 1 in the lateral direction. Shown in a vertical or substantially vertical section. As shown in FIG. 3 to FIG. 5, FIG. 7 and FIG. 8, the secondary battery 1 is formed with a welding portion 71 for hermetically welding the flange 13 and the second exterior member 6. The welding portion 71 is provided on the outer peripheral side with respect to the opening edge 15 of the opening 12, that is, on the side away from the opening 12 in a direction parallel to the opening surface of the opening 12. Therefore, the welding portion 71 is provided at a portion of the flange 13 and the second exterior member 6 that protrudes from the opening edge 15 to the outer peripheral side. The welded portion 71 extends along the opening edge 15 and is formed continuously over the entire circumference in the circumferential direction of the opening 12. Therefore, the flange 13 and the second exterior member 6 are hermetically welded over the entire circumference in the circumferential direction of the opening 12. As described above, the flange 13 and the second exterior member 6 are hermetically welded at the welding portion 71, so that the storage space 11 is sealed and the storage space 11 is sealed.
また、溶接部71は、フランジ13の外縁51と開口縁15との間、すなわち、第2の外装部材6の外縁61と開口縁15との間に、形成される。ある実施例では、溶接部71の外端が、フランジ13の外縁51及び第2の外装部材6の外縁61を形成する。別のある実施例では、フランジ13及び第2の外装部材6のそれぞれは、溶接部71の外端から外縁(51,61)まである程度の寸法を有する。ある実施例では、溶接部71の幅、すなわち、溶接部71の内端と外端との間の寸法は、2mm程度である。そして、溶接部71の外端からフランジ13の外縁51及び第2の外装部材6の外縁61までの寸法は、8.5mm程度である。なお、溶接部71では、例えば、抵抗シーム溶接によって、フランジ13及び第2の外装部材6が溶接される。抵抗シーム溶接が行われることにより、レーザ溶接等に比べて、コストが抑えられるとともに、フランジ13と第2の外装部材6との間の気密性が高い。
The welded portion 71 is formed between the outer edge 51 of the flange 13 and the opening edge 15, that is, between the outer edge 61 of the second exterior member 6 and the opening edge 15. In one embodiment, the outer edge of the weld 71 forms the outer edge 51 of the flange 13 and the outer edge 61 of the second exterior member 6. In another embodiment, each of the flange 13 and the second armor member 6 has a certain dimension from the outer edge of the welded portion 71 to the outer edge (51, 61). In one embodiment, the width of the weld 71, ie, the dimension between the inner and outer ends of the weld 71, is on the order of 2 mm. The dimension from the outer end of the welded portion 71 to the outer edge 51 of the flange 13 and the outer edge 61 of the second exterior member 6 is about 8.5 mm. In the welding portion 71, the flange 13 and the second exterior member 6 are welded by, for example, resistance seam welding. By performing the resistance seam welding, the cost is suppressed and the airtightness between the flange 13 and the second exterior member 6 is high as compared with the laser welding or the like.
溶接部71は、縦方向に沿う一対の第1の溶接部72A,72B、及び、横方向に沿う一対の第2の溶接部73A,73Bを有する。第1の溶接部72Aは、フランジ13及び第2の外装部材6において、第1の開口縁16Aから外周側への突出部分に形成される。そして、第1の溶接部72Aは、第1のフランジ外縁52Aと第1の開口縁16Aとの間、すなわち、第1の部材外縁62Aと第1の開口縁16Aとの間に、形成される。また、第1の溶接部72Bは、フランジ13及び第2の外装部材6において、第1の開口縁16Bから外周側への突出部分に形成される。そして、第1の溶接部72Bは、第1のフランジ外縁52Bと第1の開口縁16Bとの間、すなわち、第1の部材外縁62Bと第1の開口縁16Bとの間に、形成される。第2の溶接部73Aは、フランジ13及び第2の外装部材6において、第2の開口縁17Aから外周側への突出部分に形成される。そして、第2の溶接部73Aは、第2のフランジ外縁53Aと第2の開口縁17Aとの間、すなわち、第2の部材外縁63Aと第2の開口縁17Aとの間に、形成される。また、第2の溶接部73Bは、フランジ13及び第2の外装部材6において、第2の開口縁17Bから外周側への突出部分に形成される。そして、第2の溶接部73Bは、第2のフランジ外縁53Bと第2の開口縁17Bとの間、すなわち、第2の部材外縁63Bと第2の開口縁17Bとの間に、形成される。
Weld part 71 has a pair of first weld parts 72A and 72B along the longitudinal direction, and a pair of second weld parts 73A and 73B along the lateral direction. The first welded portion 72A is formed on the flange 13 and the second exterior member 6 at a portion protruding from the first opening edge 16A to the outer peripheral side. Then, the first welded portion 72A is formed between the first flange outer edge 52A and the first opening edge 16A, that is, between the first member outer edge 62A and the first opening edge 16A. . Further, the first welded portion 72B is formed on the flange 13 and the second exterior member 6 at a portion protruding from the first opening edge 16B to the outer peripheral side. Then, the first welded portion 72B is formed between the first flange outer edge 52B and the first opening edge 16B, that is, between the first member outer edge 62B and the first opening edge 16B. . The second welded portion 73A is formed on the flange 13 and the second exterior member 6 at a portion protruding from the second opening edge 17A to the outer peripheral side. The second welded portion 73A is formed between the second flange outer edge 53A and the second opening edge 17A, that is, between the second member outer edge 63A and the second opening edge 17A. . The second welded portion 73B is formed on the flange 13 and the second exterior member 6 at a portion protruding from the second opening edge 17B to the outer peripheral side. And the 2nd welding part 73B is formed between the 2nd flange outer edge 53B and the 2nd opening edge 17B, ie, between the 2nd member outer edge 63B and the 2nd opening edge 17B. .
また、溶接部71は、中継溶接部75A~75Dを有する(後述する図10乃至図12参照)。中継溶接部75Aは、第1の溶接部72Aから第2の溶接部73Aまで連続して延設され、中継溶接部75Bは、第1の溶接部72Aから第2の溶接部73Bまで連続して延設される。また、中継溶接部75Cは、第1の溶接部72Bから第2の溶接部73Aまで連続して延設され、中継溶接部75Dは、第1の溶接部72Bから第2の溶接部73Bまで連続して延設される。すなわち、中継溶接部75A~75Dのそれぞれは、一対の第1の溶接部72A,72Bの対応する一方から一対の第2の溶接部73A,73Bの対応する一方まで連続して延設される。
溶 接 Furthermore, the welding portion 71 has relay welding portions 75A to 75D (see FIGS. 10 to 12 described later). The relay weld 75A extends continuously from the first weld 72A to the second weld 73A, and the relay weld 75B continuously extends from the first weld 72A to the second weld 73B. It is extended. The relay weld 75C extends continuously from the first weld 72B to the second weld 73A, and the relay weld 75D continuously extends from the first weld 72B to the second weld 73B. It is extended. That is, each of the relay welds 75A to 75D extends continuously from a corresponding one of the pair of first welds 72A, 72B to a corresponding one of the pair of second welds 73A, 73B.
中継溶接部75Aは、フランジ13の中継外縁55Aと開口縁15との間、すなわち、第2の外装部材6の中継外縁65Aと開口縁15との間に、形成される。また、中継溶接部75Bは、フランジ13の中継外縁55Bと開口縁15との間、すなわち、第2の外装部材6の中継外縁65Bと開口縁15との間に、形成される。中継溶接部75Cは、フランジ13の中継外縁55Cと開口縁15との間、すなわち、第2の外装部材6の中継外縁65Cと開口縁15との間に、形成される。そして、中継溶接部75Dは、フランジ13の中継外縁55Dと開口縁15との間、すなわち、第2の外装部材6の中継外縁65Dと開口縁15との間に、形成される。中継溶接部75A~75Dのそれぞれは、フランジ13の中継外縁55A~55Dの対応する1つに沿って、すなわち、第2の外装部材6の中継外縁65A~65Dの対応する1つに沿って、延設される。
The relay welding portion 75A is formed between the relay outer edge 55A of the flange 13 and the opening edge 15, that is, between the relay outer edge 65A of the second exterior member 6 and the opening edge 15. Further, the relay welding portion 75B is formed between the relay outer edge 55B of the flange 13 and the opening edge 15, that is, between the relay outer edge 65B of the second exterior member 6 and the opening edge 15. The relay welding portion 75C is formed between the relay outer edge 55C of the flange 13 and the opening edge 15, that is, between the relay outer edge 65C of the second exterior member 6 and the opening edge 15. Then, the relay welded portion 75D is formed between the relay outer edge 55D of the flange 13 and the opening edge 15, that is, between the relay outer edge 65D of the second exterior member 6 and the opening edge 15. Each of the relay welds 75A to 75D is along a corresponding one of the relay outer edges 55A to 55D of the flange 13, that is, along a corresponding one of the relay outer edges 65A to 65D of the second exterior member 6, It is extended.
また、図1、図2及び図8に示すように、一対の側壁9A,9Bの一方には、開放弁91が設けられ、本実施形態では、開放弁91は、側壁9Bに設けられる。外装部3の内部の内圧、すなわち、収納空間11の内圧が所定の値以上になることにより、開放弁91は開放される。開放弁91が開放されることにより、外装部3の内部の収納空間11から外装部3の外部に、開放弁91を介して気体が排出される。なお、図4は、縦方向について、収納空間11に対して開放弁91(側壁9B)が位置する側から、二次電池1を視た状態を示す。また、図8は、開放弁91を通る断面を示す。
As shown in FIGS. 1, 2, and 8, an open valve 91 is provided on one of the pair of side walls 9A and 9B. In the present embodiment, the open valve 91 is provided on the side wall 9B. When the internal pressure inside the exterior part 3, that is, the internal pressure of the storage space 11 becomes a predetermined value or more, the release valve 91 is opened. When the opening valve 91 is opened, the gas is discharged from the storage space 11 inside the exterior part 3 to the outside of the exterior part 3 via the opening valve 91. FIG. 4 shows a state in which the secondary battery 1 is viewed from the side where the release valve 91 (side wall 9B) is located with respect to the storage space 11 in the vertical direction. FIG. 8 shows a cross section passing through the opening valve 91.
図9は、側壁9Bの内表面において開放弁91及びその近傍の構成を示す。図8及び図9に示すように、本実施形態では、側壁9Bの内表面に、外周側へ凹む溝92が設けられる。そして、開放弁91では、溝92によって、肉厚が側壁8A,8B,9A,9Bの他の部分に比べて薄い薄肉部93が形成される。本実施形態では、開放弁91及び溝92は、二次電池1の横方向について側壁9Bの中央部に、設けられる。そして、溝92は、二次電池1の横方向に沿って直線状又は略直線状に延設される。また、側壁9Bにおいて横方向に垂直又は略垂直な断面では、溝92はV字状又は略V字状に形成される。すなわち、溝92の延設方向に垂直又は略垂直な断面では、溝92はV字状又は略V字状に形成される。そして、開放弁91の薄肉部93では、溝92のV字の頂点において、側壁9Bの肉厚が最も薄くなる。前述のように薄肉部93が形成されるため、開放弁91は、側壁8A,8B,9A,9Bの他の部分に比べて、衝撃に対する耐性が低くなる。
FIG. 9 shows the configuration of the opening valve 91 and its vicinity on the inner surface of the side wall 9B. As shown in FIGS. 8 and 9, in the present embodiment, a groove 92 that is recessed toward the outer periphery is provided on the inner surface of the side wall 9B. In the opening valve 91, a thin portion 93 having a smaller thickness than the other portions of the side walls 8A, 8B, 9A, 9B is formed by the groove 92. In the present embodiment, the opening valve 91 and the groove 92 are provided at the center of the side wall 9B in the lateral direction of the secondary battery 1. The groove 92 extends linearly or substantially linearly along the lateral direction of the secondary battery 1. The groove 92 is formed in a V-shape or a substantially V-shape in a cross section perpendicular or substantially perpendicular to the lateral direction on the side wall 9B. That is, in a cross section perpendicular or substantially perpendicular to the extending direction of the groove 92, the groove 92 is formed in a V shape or a substantially V shape. Then, in the thin portion 93 of the opening valve 91, the thickness of the side wall 9B becomes the thinnest at the V-shaped apex of the groove 92. Since the thin portion 93 is formed as described above, the opening valve 91 has a lower resistance to impact than the other portions of the side walls 8A, 8B, 9A, 9B.
ある実施例では、開放弁91において、溝92の延設寸法L1は、50mm程度となる。そして、溝92の幅W1は、0.1mm程度となる。本実施形態では、溝92の延設寸法L1が、二次電池1の横方向についての溝92の寸法に相当し、溝92の幅W1が、二次電池1の厚さ方向についての溝92の寸法に相当する。また、ある実施例では、開放弁91以外の部位において、側壁9Bの肉厚t1が0.1mm程度となり、溝92のV字の頂点での側壁9Bの肉厚t2、すなわち、薄肉部93における肉厚の最小値が、0.01mm以上0.02mm以下程度になる。
In one embodiment, in the opening valve 91, the extension dimension L1 of the groove 92 is about 50 mm. Then, the width W1 of the groove 92 is about 0.1 mm. In the present embodiment, the extension dimension L1 of the groove 92 corresponds to the dimension of the groove 92 in the lateral direction of the secondary battery 1, and the width W1 of the groove 92 corresponds to the groove 92 in the thickness direction of the secondary battery 1. Corresponds to the dimensions of Further, in one embodiment, the thickness t1 of the side wall 9B is about 0.1 mm at a portion other than the opening valve 91, and the thickness t2 of the side wall 9B at the V-shaped apex of the groove 92, that is, in the thin portion 93, The minimum thickness is about 0.01 mm or more and 0.02 mm or less.
また、二次電池1には、フランジ13及び第2の外装部材6が一緒に折曲がる折曲がり部81が形成される。折曲がり部81は、フランジ13及び第2の外装部材6において、開口縁15から外周側への突出部分に設けられる。したがって、折曲がり部81は、開口縁15とフランジ13の外縁51との間、すなわち、開口縁15と第2の外装部材6の外縁61との間に、設けられる。折曲がり部81は、開口縁15に沿って延設される。また、折曲がり部81は、開口12の周方向について一部の範囲に渡って延設されてもよく、開口12の全周に渡って連続してもよい。本実施形態では、折曲がり部81は、開口12の周方向について、一対の第1の開口縁16A,16Bが延設される範囲、及び、一対の第2の開口縁17A,17Bが延設される範囲の両方に渡って、形成される。このため、開口12の周方向について少なくとも開放弁91が位置する範囲に渡っては、折曲がり部81が、形成される。また、本実施形態では、折曲がり部81は、開口縁15と溶接部71との間に設けられる。したがって、本実施形態では、溶接部71は、折曲がり部81とフランジ13の外縁51との間、すなわち、折曲がり部81と第2の外装部材6の外縁61との間に、設けられる。
In addition, the secondary battery 1 is formed with a bent portion 81 in which the flange 13 and the second exterior member 6 are bent together. The bent portion 81 is provided at a portion of the flange 13 and the second exterior member 6 that protrudes from the opening edge 15 toward the outer periphery. Therefore, the bent portion 81 is provided between the opening edge 15 and the outer edge 51 of the flange 13, that is, between the opening edge 15 and the outer edge 61 of the second exterior member 6. The bent portion 81 extends along the opening edge 15. In addition, the bent portion 81 may extend over a part of the circumferential direction of the opening 12, or may be continuous over the entire circumference of the opening 12. In the present embodiment, the bent portion 81 has a range in which the pair of first opening edges 16A, 16B extends and a pair of second opening edges 17A, 17B extending in the circumferential direction of the opening 12. Formed over both of the areas to be formed. Therefore, a bent portion 81 is formed in at least a range where the opening valve 91 is located in the circumferential direction of the opening 12. In the present embodiment, the bent portion 81 is provided between the opening edge 15 and the welded portion 71. Therefore, in the present embodiment, the welding portion 71 is provided between the bent portion 81 and the outer edge 51 of the flange 13, that is, between the bent portion 81 and the outer edge 61 of the second exterior member 6.
フランジ13及び第2の外装部材6のそれぞれは、開口縁15から外周側に向かって折曲がり部81まで延設される。すなわち、フランジ13及び第2の外装部材6のそれぞれは、開口縁15から折曲がり部81まで、開口平面に平行な方向について開口12から離れる側に、延設される。開口縁15と折曲がり部81との間では、フランジ13及び第2の外装部材6のそれぞれは、開口平面に対して平行又は略平行になる。そして、開口縁15と折曲がり部81との間では、フランジ13及び第2の外装部材6は、互いに対して平行又は略平行になる。
Each of the flange 13 and the second exterior member 6 extends from the opening edge 15 toward the bent portion 81 toward the outer peripheral side. That is, each of the flange 13 and the second exterior member 6 extends from the opening edge 15 to the bent portion 81 on a side away from the opening 12 in a direction parallel to the opening plane. Between the opening edge 15 and the bent portion 81, each of the flange 13 and the second exterior member 6 is parallel or substantially parallel to the opening plane. Then, between the opening edge 15 and the bent portion 81, the flange 13 and the second exterior member 6 are parallel or substantially parallel to each other.
フランジ13及び第2の外装部材6のそれぞれの延設方向は、折曲がり部81によって、変化する。本実施形態では、二次電池1の厚さ方向について底壁7が位置する側へ、フランジ13及び第2の外装部材6が、折曲がり部81で一緒に折曲がる。このため、フランジ13及び第2の外装部材6のそれぞれは、折曲がり部81から外縁(51;61)まで、第1の外装部材5の底壁7が位置する側へ向かって、延設される。折曲がり部81と外縁(51;61)との間では、フランジ13及び第2の外装部材6のそれぞれは、折曲がり部81以外の部位で折曲がることなく、すなわち、折曲がり部81以外の部位で延設方向が変化することなく、延設される。そして、折曲がり部81と外縁(51,61)との間では、フランジ13及び第2の外装部材6は、互いに対して平行又は略平行になる。
延 The extending direction of each of the flange 13 and the second exterior member 6 is changed by the bent portion 81. In the present embodiment, the flange 13 and the second exterior member 6 are bent together at the bent portion 81 toward the side where the bottom wall 7 is located in the thickness direction of the secondary battery 1. Therefore, each of the flange 13 and the second exterior member 6 extends from the bent portion 81 to the outer edge (51; 61) toward the side where the bottom wall 7 of the first exterior member 5 is located. You. Between the bent portion 81 and the outer edge (51; 61), each of the flange 13 and the second exterior member 6 does not bend at a portion other than the bent portion 81, that is, other than the bent portion 81. The extension is performed without changing the extension direction at the site. Then, between the bent portion 81 and the outer edge (51, 61), the flange 13 and the second exterior member 6 are parallel or substantially parallel to each other.
フランジ13及び第2の外装部材6のそれぞれは、折曲がり部81において、30°以上150°以下の範囲のいずれかの折曲がり角度で折曲がる。ある実施例では、フランジ13及び第2の外装部材6のそれぞれは、折曲がり部81において、80°の折曲がり角度で折曲がる。折曲がり角度が前述の範囲になることにより、フランジ13及び第2の外装部材6のそれぞれは、折曲がり部81から外縁(51;61)まで、開口12の開口面に対して交差する方向に沿って延設される。この場合、フランジ13及び第2の外装部材6のそれぞれは、折曲がり部81から外縁(51;61)まで、開口12の開口面に対して傾斜する方向、又は、開口面に対して垂直な方向に沿って延設される。そして、折曲がり部81での折曲がり角度が90°より大きくかつ150°以下のいずれかの角度になる場合は、フランジ13及び第2の外装部材6のそれぞれは、折曲がり部81から外縁(51;61)まで、内周側に向かって延設される。すなわち、フランジ13及び第2の外装部材6のそれぞれは、折曲がり部81から外縁(51;61)まで、開口面に平行な方向について開口12に近づく側に向かって、延設される。この場合、折曲がり部81は、フランジ13及び第2の外装部材6のそれぞれにおいて、開口縁15からの突出部分の外周端を形成する。
Each of the flange 13 and the second exterior member 6 is bent at the bending portion 81 at any bending angle in the range of 30 ° or more and 150 ° or less. In one embodiment, each of the flange 13 and the second exterior member 6 is bent at the bending portion 81 at a bending angle of 80 °. When the bending angle falls within the above range, each of the flange 13 and the second exterior member 6 extends in a direction intersecting the opening surface of the opening 12 from the bending portion 81 to the outer edge (51; 61). It is extended along. In this case, each of the flange 13 and the second exterior member 6 is inclined from the bent portion 81 to the outer edge (51; 61) with respect to the opening surface of the opening 12, or is perpendicular to the opening surface. It extends along the direction. When the bending angle at the bent portion 81 is any angle greater than 90 ° and equal to or less than 150 °, each of the flange 13 and the second exterior member 6 is separated from the bent portion 81 by an outer edge ( 51; 61) so as to extend toward the inner peripheral side. That is, each of the flange 13 and the second exterior member 6 extends from the bent portion 81 to the outer edge (51; 61) toward the side approaching the opening 12 in a direction parallel to the opening surface. In this case, the bent portion 81 forms an outer peripheral end of a protruding portion from the opening edge 15 in each of the flange 13 and the second exterior member 6.
なお、開口縁15(側壁8A,8B,9A,9B)から折曲がり部81までの寸法(距離)は、可能な限り小さいことが好ましい。開口縁15から折曲がり部81までの寸法が小さくなることにより、二次電池1の縦方向の寸法及び二次電池1の横方向の寸法が大きくなることが防止され、二次電池1のエネルギー密度の低下が防止される。また、折曲がり部81からフランジ13の外縁51までの距離、すなわち、折曲がり部81から第2の外装部材6の外縁61までの距離は、開口12から底壁7までの距離に比べて、小さいことが好ましい。これにより、二次電池1の厚さ方向の寸法が大きくなることが防止され、二次電池1のエネルギー密度の低下が防止される。ある実施例では、開口縁15から折曲がり部81までの寸法は、0.5mm程度になる。そして、二次電池1の厚さ方向につての収納空間11の寸法が15mm程度となり、折曲がり部81から外縁(51,61)までの寸法が、12.5mm程度になる。そして、折曲がり部81から溶接部71の内端までの距離が、2mm程度になる。
寸 法 It is preferable that the dimension (distance) from the opening edge 15 ( side walls 8A, 8B, 9A, 9B) to the bent portion 81 is as small as possible. By reducing the size from the opening edge 15 to the bent portion 81, the vertical size of the secondary battery 1 and the horizontal size of the secondary battery 1 are prevented from increasing, and the energy of the secondary battery 1 is reduced. A decrease in density is prevented. The distance from the bent portion 81 to the outer edge 51 of the flange 13, that is, the distance from the bent portion 81 to the outer edge 61 of the second exterior member 6 is smaller than the distance from the opening 12 to the bottom wall 7. Preferably, it is small. Thereby, the size of the secondary battery 1 in the thickness direction is prevented from increasing, and the energy density of the secondary battery 1 is prevented from lowering. In one embodiment, the dimension from the opening edge 15 to the bent portion 81 is about 0.5 mm. Then, the dimension of the storage space 11 in the thickness direction of the secondary battery 1 is about 15 mm, and the dimension from the bent portion 81 to the outer edge (51, 61) is about 12.5 mm. Then, the distance from the bent portion 81 to the inner end of the welded portion 71 is about 2 mm.
折曲がり部81は、縦方向に沿う一対の第1の折曲がり部82A,82B、及び、横方向に沿う一対の第2の折曲がり部83A,83Bを有する。第1の折曲がり部82Aは、フランジ13及び第2の外装部材6において、第1の開口縁16Aから外周側への突出部分に形成される。そして、第1の折曲がり部82Aは、第1の開口縁16Aと第1の溶接部72Aとの間に、形成される。また、第1の折曲がり部82Bは、フランジ13及び第2の外装部材6において、第1の開口縁16Bから外周側への突出部分に形成される。そして、第1の折曲がり部82Bは、第1の開口縁16Bと第1の溶接部72Bとの間に、形成される。第2の折曲がり部83Aは、フランジ13及び第2の外装部材6において、第2の開口縁17Aから外周側への突出部分に形成される。そして、第2の折曲がり部83Aは、第2の開口縁17Aと第2の溶接部73Aとの間に、形成される。また、第2の折曲がり部83Bは、フランジ13及び第2の外装部材6において、第2の開口縁17Bから外周側への突出部分に形成される。そして、第2の折曲がり部83Bは、第2の開口縁17Bと第2の溶接部73Bとの間に、形成される。
The bent portion 81 has a pair of first bent portions 82A and 82B along the vertical direction and a pair of second bent portions 83A and 83B along the horizontal direction. The first bent portion 82A is formed on the flange 13 and the second exterior member 6 at a portion protruding from the first opening edge 16A to the outer peripheral side. The first bent portion 82A is formed between the first opening edge 16A and the first welded portion 72A. Further, the first bent portion 82B is formed in the flange 13 and the second exterior member 6 at a portion protruding from the first opening edge 16B to the outer peripheral side. And the 1st bending part 82B is formed between the 1st opening edge 16B and the 1st welding part 72B. The second bent portion 83A is formed on the flange 13 and the second exterior member 6 at a portion protruding from the second opening edge 17A to the outer peripheral side. The second bent portion 83A is formed between the second opening edge 17A and the second welded portion 73A. Further, the second bent portion 83B is formed in the flange 13 and the second exterior member 6 at a portion protruding from the second opening edge 17B to the outer peripheral side. And the 2nd bent part 83B is formed between the 2nd opening edge 17B and the 2nd welding part 73B.
中継外縁65A~65Dのそれぞれは、一対の第1の折曲がり部82A,82Bの対応する一方と交差する。交差位置において中継外縁65A~65Dのそれぞれと第1の折曲がり部82A,82Bの対応する一方とが成す角度は、鋭角になる。また、中継外縁65A~65Dのそれぞれは、一対の第2の折曲がり部83A,83Bの対応する一方と交差する。交差位置において中継外縁65A~65Dのそれぞれと第2の折曲がり部83A,83Bの対応する一方とが成す角度は、鋭角になる。
Each of the relay outer edges 65A to 65D intersects with a corresponding one of the pair of first bent portions 82A and 82B. At the intersection position, the angle formed by each of the relay outer edges 65A to 65D and the corresponding one of the first bent portions 82A and 82B is an acute angle. Further, each of the relay outer edges 65A to 65D intersects with a corresponding one of the pair of second bent portions 83A and 83B. At the intersection position, the angle formed by each of the relay outer edges 65A to 65D and the corresponding one of the second bent portions 83A and 83B is an acute angle.
同様に、中継溶接部75A~75Dのそれぞれは、一対の第1の折曲がり部82A,82Bの対応する一方と交差する。交差位置において中継溶接部75A~75Dのそれぞれと第1の折曲がり部82A,82Bの対応する一方とが成す角度は、鋭角になる。また、中継溶接部75A~75Dのそれぞれは、一対の第2の折曲がり部83A,83Bの対応する一方と交差する。交差位置において中継溶接部75A~75Dのそれぞれと第2の折曲がり部83A,83Bの対応する一方とが成す角度は、鋭角になる。
Similarly, each of the relay welds 75A to 75D intersects a corresponding one of the pair of first bent portions 82A and 82B. At the intersection position, the angle formed by each of the relay welds 75A to 75D and the corresponding one of the first bent portions 82A and 82B is an acute angle. Further, each of the relay welded portions 75A to 75D intersects with a corresponding one of the pair of second bent portions 83A and 83B. At the intersection, the angle formed by each of the relay welds 75A to 75D and the corresponding one of the second bent portions 83A and 83B is an acute angle.
本実施形態では、前述のように折曲がり部81が設けられるため、折曲がり部81からフランジ13の外縁51までの延設部分、及び、折曲がり部81から第2の外装部材6の外縁61までの延設部分が、側壁8A,8B,9A,9Bに対して、外周側に位置する。また、第2の開口縁17B及び側壁9Bから外周側への突出部分では、第2の折曲がり部83Bからフランジ13の第2のフランジ外縁53Bまでの延設部分、及び、第2の折曲がり部83Bから第2の外装部材6の第2の部材外縁63Bまでの延設部分が、側壁9B及び開放弁91に対して、外周側に位置する。
In the present embodiment, since the bent portion 81 is provided as described above, the extending portion from the bent portion 81 to the outer edge 51 of the flange 13, and the outer edge 61 of the second exterior member 6 from the bent portion 81. The extended portion up to is located on the outer peripheral side with respect to the side walls 8A, 8B, 9A, 9B. Further, at the protruding portion from the second opening edge 17B and the side wall 9B to the outer peripheral side, an extended portion from the second bent portion 83B to the second flange outer edge 53B of the flange 13 and the second bent portion. An extended portion from the portion 83B to the second member outer edge 63B of the second exterior member 6 is located on the outer peripheral side with respect to the side wall 9B and the release valve 91.
ある実施例では、開口12の周方向について側壁9Bが延設される範囲では、フランジ13及び第2の外装部材6のそれぞれの外縁(51;61)は、開放弁91に対して、底壁7が位置する側に位置する。この場合、開口12の周方向について開放弁91が位置する範囲では、第2の折曲がり部83Bからフランジ13の第2のフランジ外縁53Bまでの延設部分、及び、第2の折曲がり部83Bから第2の外装部材6の第2の部材外縁63Bまでの延設部分が、開放弁91に対して外周側から対向する。また、この場合、開口12の周方向について開放弁91が位置する範囲では、第2の折曲がり部83Bからフランジ13の第2のフランジ外縁53Bまでの延設部分、及び、第2の折曲がり部83Bから第2の外装部材6の第2の部材外縁63Bまでの延設部分が、開放弁91から外周側にある程度離れていることが好ましい。これにより、開放弁91から気体が排出された際に、排出された気体の経路が確保される。
In one embodiment, the outer edges (51; 61) of the flange 13 and the second exterior member 6 are connected to the bottom wall by the opening valve 91 in a range where the side wall 9B extends in the circumferential direction of the opening 12. 7 is located on the side where it is located. In this case, in the range where the opening valve 91 is located in the circumferential direction of the opening 12, the extending portion from the second bent portion 83B to the second flange outer edge 53B of the flange 13 and the second bent portion 83B A portion extending from the second outer member 6 to the second member outer edge 63B of the second exterior member 6 is opposed to the opening valve 91 from the outer peripheral side. In this case, in the range where the opening valve 91 is located in the circumferential direction of the opening 12, the extending portion from the second bent portion 83 </ b> B to the second flange outer edge 53 </ b> B of the flange 13 and the second bent portion. It is preferable that an extended portion from the portion 83B to the second member outer edge 63B of the second exterior member 6 is separated from the release valve 91 to the outer peripheral side to some extent. Thereby, when gas is discharged from the opening valve 91, a path for the discharged gas is secured.
また、別のある実施例では、開口12の周方向について側壁9Bが延設される範囲では、フランジ13及び第2の外装部材6のそれぞれの外縁(51;61)は、開放弁91に対して、底壁7が位置する側とは反対側に位置する。ただし、この場合、開放弁91への物理的な接触を防止する観点から、フランジ13及び第2の外装部材6のそれぞれの外縁(51;61)は、開放弁91に対して底壁が位置する側とは反対側に大きく離れない。したがって、二次電池1の厚さ方向について、フランジ13及び第2の外装部材6のそれぞれの外縁(51;61)から開放弁91の距離は、微小である。
Further, in another embodiment, the outer edges (51; 61) of the flange 13 and the second exterior member 6 are in contact with the opening valve 91 in a range where the side wall 9B extends in the circumferential direction of the opening 12. Therefore, it is located on the side opposite to the side where the bottom wall 7 is located. However, in this case, from the viewpoint of preventing physical contact with the open valve 91, the outer wall (51; 61) of each of the flange 13 and the second exterior member 6 has a bottom wall positioned with respect to the open valve 91. Not far away from the side to do. Therefore, in the thickness direction of the secondary battery 1, the distance between the outer edge (51; 61) of each of the flange 13 and the second exterior member 6 from the opening valve 91 is very small.
次に、本実施形態の二次電池1の製造方法について、説明する。二次電池1の製造においては、第1の外装部材5及び第2の外装部材6を形成する。この際、第1の外装部材5の側壁9Bに、開放弁91を形成する。本実施形態、開放弁91の形成は、外周面に突起が形成される円筒状のローラを用いて、行われる。開放弁91の形成では、ローラの突起によって、側壁9Bの内表面を加圧する。この際、二次電池1の横方向について側壁9Bの中央部において、側壁9Bの内表面が加圧される。そして、ローラの突起によって側壁9Bの内表面が加圧された状態で、ローラを回転する。これにより、側壁9Bの内表面に、外周側へ凹むV字状の溝92が形成される。そして、溝92によって、肉厚が側壁8A,8B,9A,9Bの他の部分に比べて薄い薄肉部93が形成される。これにより、薄肉部93を含む開放弁91が、側壁9Bに形成される。
Next, a method for manufacturing the secondary battery 1 of the present embodiment will be described. In manufacturing the secondary battery 1, the first exterior member 5 and the second exterior member 6 are formed. At this time, an opening valve 91 is formed on the side wall 9B of the first exterior member 5. In this embodiment, the opening valve 91 is formed by using a cylindrical roller having a projection formed on the outer peripheral surface. In forming the opening valve 91, the inner surface of the side wall 9B is pressed by the protrusion of the roller. At this time, the inner surface of the side wall 9B is pressurized at the center of the side wall 9B in the lateral direction of the secondary battery 1. Then, the roller is rotated in a state where the inner surface of the side wall 9B is pressed by the protrusion of the roller. As a result, a V-shaped groove 92 is formed on the inner surface of the side wall 9B so as to be recessed toward the outer periphery. The groove 92 forms a thin portion 93 having a smaller thickness than other portions of the side walls 8A, 8B, 9A, 9B. Thus, an open valve 91 including the thin portion 93 is formed on the side wall 9B.
外装部材5,6のそれぞれを形成すると、第2の外装部材6を第1の外装部材5のフランジ13に対向して配置する。そして、図10に示すように、フランジ13と第2の外装部材6を気密に溶接し、溶接部71を形成する。溶接部71の形成においては、まず、一対の第1の溶接部72A,72B及び一対の第2の溶接部73A,73Bを形成する。そして、第1の溶接部72A,72B及び第2の溶接部73A,73Bに対して傾斜する状態で、中継溶接部75A~75Dを形成する。ここで、第1の溶接部72A,72B及び第2の溶接部73A,73Bは、4つの交点α1~α4を形成する。中継溶接部75A~75Dのそれぞれは、開口縁15と交点α1~α4の対応する1つとの間に形成される。したがって、中継溶接部75A~75Dのそれぞれは、交点α1~α4の対応する1つに対して、内周側(開口縁15に近い側)に形成される。
When the exterior members 5 and 6 are formed, the second exterior member 6 is arranged to face the flange 13 of the first exterior member 5. Then, as shown in FIG. 10, the flange 13 and the second exterior member 6 are hermetically welded to form a welded portion 71. In forming the welded portion 71, first, a pair of first welded portions 72A and 72B and a pair of second welded portions 73A and 73B are formed. Then, the relay welding portions 75A to 75D are formed in a state of being inclined with respect to the first welding portions 72A and 72B and the second welding portions 73A and 73B. Here, the first welds 72A, 72B and the second welds 73A, 73B form four intersections α1 to α4. Each of the relay welds 75A to 75D is formed between the opening edge 15 and a corresponding one of the intersections α1 to α4. Therefore, each of the relay welds 75A to 75D is formed on the inner peripheral side (closer to the opening edge 15) with respect to the corresponding one of the intersections α1 to α4.
そして、図11に示すように、溶接部71に対して外周側の位置で、フランジ13及び第2の外装部材6をカットし、カットされた位置より外周側をトリミングする(取り除く)。これにより、フランジ13の外縁51及び第2の外装部材6の外縁61が、形成される。この際、中継溶接部75A~75Dのそれぞれでは、中継溶接部(75A~75Dの対応する1つ)の外端又は外端に近接する位置で、中継溶接部(75A~75Dの対応する1つ)に沿って、フランジ13及び第2の外装部材6をカットされる。このため、第1の溶接部72A,72B及び第2の溶接部73A,73Bが形成する交点α1~α4は、トリミングによって、取除かれる。交点α1~α4を取除くトリミングによって、フランジ13の中継外縁55A~55D及び第2の外装部材6の中継外縁65A~65Dが、形成される。
Then, as shown in FIG. 11, the flange 13 and the second exterior member 6 are cut at a position on the outer peripheral side with respect to the welded portion 71, and the outer peripheral side is trimmed (removed) from the cut position. Thereby, the outer edge 51 of the flange 13 and the outer edge 61 of the second exterior member 6 are formed. At this time, in each of the relay welds 75A to 75D, at the outer end of the relay weld (the corresponding one of the 75A to 75D) or at a position close to the outer end, the corresponding one of the relay welds (75A to 75D) ), The flange 13 and the second exterior member 6 are cut. Therefore, the intersections α1 to α4 formed by the first welds 72A and 72B and the second welds 73A and 73B are removed by trimming. By trimming to remove the intersection points α1 to α4, the relay outer edges 55A to 55D of the flange 13 and the relay outer edges 65A to 65D of the second exterior member 6 are formed.
そして、図12に示すように、第1の溶接部72Aに対して内周側(開口12に近い側)の折曲げ線H1でフランジ13及び第2の外装部材6を一緒に折曲げることにより、第1の折曲がり部82Aが形成される。同様に、第1の溶接部72Bに対して内周側でフランジ13及び第2の外装部材6を一緒に折曲げることにより、第1の折曲がり部82Bが形成される。また、第2の溶接部73Aに対して内周側(開口12に近い側)の折曲げ線H2でフランジ13及び第2の外装部材6を一緒に折曲げることにより、第2の折曲がり部83Aが形成される。同様に、第2の溶接部73Bに対して内周側でフランジ13及び第2の外装部材6を一緒に折曲げることにより、第2の折曲がり部83Bが形成される。
Then, as shown in FIG. 12, the flange 13 and the second exterior member 6 are bent together at the bending line H1 on the inner peripheral side (the side closer to the opening 12) with respect to the first welded portion 72A. , A first bent portion 82A is formed. Similarly, the first bent portion 82B is formed by bending the flange 13 and the second exterior member 6 together on the inner peripheral side with respect to the first welded portion 72B. The second bent portion is formed by bending the flange 13 and the second exterior member 6 together at the bending line H2 on the inner peripheral side (closer to the opening 12) with respect to the second welded portion 73A. 83A are formed. Similarly, by bending the flange 13 and the second exterior member 6 together on the inner peripheral side with respect to the second welded portion 73B, a second bent portion 83B is formed.
前述のように中継外縁55A~55D,65A~65Dが形成されるため、第1の折曲がり部82Aから第1のフランジ外縁52A及び第1の部材外縁62Aまでの延設部分の、第2の折曲がり部83A,83Bのそれぞれから対応する第2のフランジ外縁(53A;53B)及び対応する第2の部材外縁(63A;63B)までの延設部分への干渉が、有効に防止される。同様に、第1の折曲がり部82Bから第1のフランジ外縁52B及び第1の部材外縁62Bまでの延設部分の、第2の折曲がり部83A,83Bのそれぞれから対応する第2のフランジ外縁(53A;53B)及び対応する第2の部材外縁(63A;63B)までの延設部分への干渉が、有効に防止される。これにより、開口12の周方向について、第1の開口縁16A,16Bが延設される範囲、及び、第2の開口縁17A,17Bが延設される範囲の両方に渡って、折曲がり部81が、容易に形成される。
Since the relay outer edges 55A to 55D and 65A to 65D are formed as described above, the second portion of the extension from the first bent portion 82A to the first flange outer edge 52A and the first member outer edge 62A is formed. Interference with the extending portion from each of the bent portions 83A and 83B to the corresponding second flange outer edge (53A; 53B) and the corresponding second member outer edge (63A; 63B) is effectively prevented. Similarly, the second flange outer edge corresponding to each of the second bent portions 83A and 83B of the extended portion from the first bent portion 82B to the first flange outer edge 52B and the first member outer edge 62B. (53A; 53B) and the interference with the extended portion to the corresponding second member outer edge (63A; 63B) are effectively prevented. Thereby, in the circumferential direction of the opening 12, the bent portion extends over both the range where the first opening edges 16A and 16B extend and the range where the second opening edges 17A and 17B extend. 81 are easily formed.
次に、二次電池1の使用時の作用等について説明する。二次電池1では、例えば、長時間使用した場合等において、電極群10が収納される収納空間11にガスが発生することがある。収納空間11にガスが発生すると、外装部3の内圧が上昇する。そして、外装部3の内圧が所定の値以上になると、第1の外装部材5において他の部分より肉厚が薄い薄肉部93において、亀裂が発生する。これにより、開放弁91は開放され、外装部3の内部の収納空間11から外装部3の外部に、開放弁91を介して気体が排出される。ここで、開放弁91が開放される内圧の閾値である所定の値は、二次電池1が過度に膨張した状態での内圧より、低く設定される。したがって、開放弁91は、二次電池1の安全機構として機能する。
Next, the operation and the like when the secondary battery 1 is used will be described. In the secondary battery 1, for example, when used for a long time, gas may be generated in the storage space 11 in which the electrode group 10 is stored. When gas is generated in the storage space 11, the internal pressure of the exterior part 3 increases. When the internal pressure of the exterior part 3 becomes equal to or more than a predetermined value, a crack occurs in the thin part 93 of the first exterior member 5 which is thinner than other parts. Thereby, the release valve 91 is opened, and the gas is discharged from the storage space 11 inside the exterior part 3 to the outside of the exterior part 3 via the release valve 91. Here, the predetermined value which is the threshold value of the internal pressure at which the opening valve 91 is opened is set lower than the internal pressure when the secondary battery 1 is in an excessively expanded state. Therefore, the release valve 91 functions as a safety mechanism for the secondary battery 1.
ここで、開放弁91の薄肉部93は、前述のように、第1の外装部材5の他の部位に比べて、肉厚が薄い。このため、開放弁91の薄肉部93は、外部からの衝撃に対する耐性が低い。本実施形態では、フランジ13及び第2の外装部材6において、開口縁15から外周側への突出部分に、折曲がり部81が設けられる。そして、折曲がり部81からフランジ13の外縁51までの延設部分、及び、折曲がり部81から第2の外装部材6の外縁61までの延設部分が、側壁8A,8B,9A,9Bに対して、外周側に位置する。このため、第2の折曲がり部83Bからフランジ13の第2のフランジ外縁53Bまでの延設部分、及び、第2の折曲がり部83Bから第2の外装部材6の第2の部材外縁63Bまでの延設部分が、開放弁91に対して、外周側に位置する。
Here, as described above, the thin portion 93 of the open valve 91 is thinner than other portions of the first exterior member 5. For this reason, the thin portion 93 of the opening valve 91 has low resistance to an external impact. In the present embodiment, a bent portion 81 is provided at a portion of the flange 13 and the second exterior member 6 that protrudes from the opening edge 15 toward the outer periphery. The extending portion from the bent portion 81 to the outer edge 51 of the flange 13 and the extending portion from the bent portion 81 to the outer edge 61 of the second exterior member 6 are provided on the side walls 8A, 8B, 9A, 9B. On the other hand, it is located on the outer peripheral side. Therefore, the extending portion from the second bent portion 83B to the second flange outer edge 53B of the flange 13, and the second bent portion 83B to the second member outer edge 63B of the second exterior member 6 Is located on the outer peripheral side with respect to the release valve 91.
前述のような構成であるため、本実施形態では、二次電池1の使用時等において、第2の折曲がり部83Bから第2のフランジ外縁53B及び第2の部材外縁63Bまでの延設部分によって、開放弁91への外部からの物理的な接触が、有効に防止される。また、外部からの衝撃等を二次電池1が受けても、開放弁91以外の部位が物理的に接触するため、開放弁91に作用する応力等は低減される。したがって、開放弁91への外部からの物理的接触が防止されることにより、外部からの衝撃等に対して開放弁91が適切に保護される。これにより、外部からの衝撃を二次電池1が受けた場合等において、開放弁91が破損する可能性が低減される。
Because of the above-described configuration, in the present embodiment, when the secondary battery 1 is used or the like, the extended portion from the second bent portion 83B to the second flange outer edge 53B and the second member outer edge 63B. Thereby, external physical contact with the opening valve 91 is effectively prevented. Further, even if the secondary battery 1 receives an external impact or the like, the parts other than the open valve 91 physically contact, so that the stress or the like acting on the open valve 91 is reduced. Therefore, by preventing external physical contact with the open valve 91, the open valve 91 is appropriately protected against external impact and the like. This reduces the possibility that the opening valve 91 will be damaged, for example, when the secondary battery 1 receives an external impact.
また、本実施形態では、フランジ13及び第2の外装部材6の開口縁15からの突出部分において、開口縁15と溶接部71との間に、折曲がり部81が設けられる。そして、折曲がり部81において、フランジ13及び第2の外装部材6が一緒に折曲がる。このような構成であるため、外装部3の内圧の上昇によって外装部3が外側へ膨張した際において、膨張による応力は、折曲がり部81と溶接部71との間の範囲A1(図8参照)に分散される。したがって、溶接部71の内端への応力の集中が防止される。範囲A1に応力が分散するため、外装部3の膨張がある程度大きくなっても、溶接部71等に作用する応力が大きくならない。このため、外装部3の内圧が高くなり、外装部3がある程度膨張しても、外装部3の開放弁91以外の部位での亀裂等の発生が、有効に防止される。これにより、外装部3がある程度膨張しても、電極群10が配置される収納空間11の外装部3の外部に対する気密が適切に保たれ、二次電池1の性能等が適切に確保される。
In addition, in the present embodiment, a bent portion 81 is provided between the opening edge 15 and the welding portion 71 at a portion of the flange 13 and the second exterior member 6 protruding from the opening edge 15. Then, at the bent portion 81, the flange 13 and the second exterior member 6 are bent together. With such a configuration, when the exterior part 3 expands outward due to an increase in the internal pressure of the exterior part 3, the stress due to the expansion is limited to a range A1 between the bent part 81 and the welded part 71 (see FIG. 8). ). Therefore, concentration of stress on the inner end of the welded portion 71 is prevented. Since the stress is dispersed in the range A1, even if the expansion of the exterior part 3 increases to some extent, the stress acting on the welded portion 71 and the like does not increase. For this reason, even if the internal pressure of the exterior part 3 becomes high and the exterior part 3 expands to some extent, the occurrence of cracks and the like at portions other than the open valve 91 of the exterior part 3 is effectively prevented. Thereby, even if the exterior part 3 expands to some extent, the airtightness of the storage space 11 in which the electrode group 10 is arranged to the outside of the exterior part 3 is appropriately maintained, and the performance and the like of the secondary battery 1 are appropriately secured. .
また、本実施形態では、フランジ13及び第2の外装部材6は、折曲がり部81において、底壁7が位置する側へ一緒に折曲がる。このため、折曲がり部81から外縁51,61までの距離を、開口12から底壁7までの距離に比べて小さくすることで、二次電池1の厚さ方向の寸法が大きくなることが防止される。これにより、二次電池1のエネルギー密度の低下が防止される。
In addition, in the present embodiment, the flange 13 and the second exterior member 6 are bent together at the bent portion 81 to the side where the bottom wall 7 is located. For this reason, by reducing the distance from the bent portion 81 to the outer edges 51 and 61 compared to the distance from the opening 12 to the bottom wall 7, the size of the secondary battery 1 in the thickness direction is prevented from increasing. Is done. Thereby, a decrease in the energy density of the secondary battery 1 is prevented.
(変形例及び適用例)
なお、図13乃至図15に示す第1の変形例では、折曲がり部81として、横方向に沿う一対の折曲がり部83A,83Bのみが形成され、縦方向に沿う折曲がり部(82A,82B)は形成されない。すなわち、第1の実施形態の第2の折曲がり部83A,83Bに相当する折曲がり部のみが、形成される。ここで、図13は、二次電池1を、厚さ方向について底壁7が位置する側(矢印Z1側)から視た状態で示す。また、図14は、二次電池1を、縦方向の一方側(矢印X2側)から視た状態で示し、図15は、二次電池1を、横方向の一方側(矢印Y1側)から視た状態で示す。 (Modifications and application examples)
In the first modification shown in FIGS. 13 to 15, only a pair of bent portions 83A and 83B along the horizontal direction are formed as the bent portions 81, and the bent portions (82A and 82B) along the vertical direction are formed. ) Is not formed. That is, only the bent portions corresponding to the second bent portions 83A and 83B of the first embodiment are formed. Here, FIG. 13 shows the secondary battery 1 as viewed from the side where the bottom wall 7 is located in the thickness direction (the arrow Z1 side). 14 shows the secondary battery 1 viewed from one side in the vertical direction (arrow X2 side), and FIG. 15 shows the secondary battery 1 from one side in the horizontal direction (arrow Y1 side). It is shown in a state where it is seen.
なお、図13乃至図15に示す第1の変形例では、折曲がり部81として、横方向に沿う一対の折曲がり部83A,83Bのみが形成され、縦方向に沿う折曲がり部(82A,82B)は形成されない。すなわち、第1の実施形態の第2の折曲がり部83A,83Bに相当する折曲がり部のみが、形成される。ここで、図13は、二次電池1を、厚さ方向について底壁7が位置する側(矢印Z1側)から視た状態で示す。また、図14は、二次電池1を、縦方向の一方側(矢印X2側)から視た状態で示し、図15は、二次電池1を、横方向の一方側(矢印Y1側)から視た状態で示す。 (Modifications and application examples)
In the first modification shown in FIGS. 13 to 15, only a pair of
本変形例でも、第2の開口縁17A,17Bからの突出部分のそれぞれでは、フランジ13及び第2の外装部材6は、開口縁15から折曲がり部81(折曲がり部83A又は83B)まで、外周側に向かって延設される。そして、第2の開口縁17A,17Bからの突出部分のそれぞれでは、フランジ13及び第2の外装部材6のそれぞれの延設方向は、折曲がり部81(折曲がり部83A又は83B)によって、変化する。例えば、二次電池1の厚さ方向について底壁7が位置する側へ、フランジ13及び第2の外装部材6が、折曲がり部83A,83Bのそれぞれで折曲がる。
Also in this modification, in each of the protruding portions from the second opening edges 17A and 17B, the flange 13 and the second exterior member 6 extend from the opening edge 15 to the bent portion 81 (the bent portion 83A or 83B). It extends toward the outer peripheral side. In each of the protruding portions from the second opening edges 17A and 17B, the extending direction of each of the flange 13 and the second exterior member 6 is changed by the bent portion 81 (the bent portion 83A or 83B). I do. For example, the flange 13 and the second exterior member 6 are bent at the bent portions 83A and 83B, respectively, toward the side where the bottom wall 7 is located in the thickness direction of the secondary battery 1.
また、本変形例では、第1の開口縁16A,16Bからの突出部分のそれぞれでは、フランジ13及び第2の外装部材6のそれぞれは、開口縁15から外縁(51;61)まで、開口12の外周側に向かって、延設される。すなわち、フランジ13及び第2の外装部材6は、第1の開口縁16A,16Bのそれぞれから外縁(51,61)まで、延設方向が変化することなく、開口面に平行な方向について開口12から離れる側に向かって、延設される。
Further, in the present modified example, in each of the protruding portions from the first opening edges 16A and 16B, the flange 13 and the second exterior member 6 respectively have the opening 12 from the opening edge 15 to the outer edge (51; 61). Is extended toward the outer peripheral side. That is, the flange 13 and the second exterior member 6 extend from the first opening edges 16A, 16B to the outer edges (51, 61) in the direction parallel to the opening surface without changing the extending direction. It is extended toward the side away from.
本変形例でも、開口縁15と外縁(51,61)との間に、折曲がり部81(折曲がり部83A,83B)が設けられ、折曲がり部81において、フランジ13及び第2の外装部材6が一緒に折曲がる。折曲がり部81は、開口12の周方向について、側壁9A,9Bが延設され範囲、に形成される。このため、本変形例でも、前述の実施形態等と同様に、開口12の周方向について少なくとも開放弁91が位置する範囲に渡っては、折曲がり部81が、形成される。したがって、本変形例でも前述の実施形態等と同様に、開放弁91への外部からの物理的接触が防止され、外部からの衝撃等に対して開放弁91が適切に保護される。
Also in this modified example, a bent portion 81 ( bent portions 83A and 83B) is provided between the opening edge 15 and the outer edges (51, 61), and in the bent portion 81, the flange 13 and the second exterior member are provided. 6 bends together. The bent portion 81 is formed in a range where the side walls 9A and 9B extend in the circumferential direction of the opening 12. For this reason, also in this modification, the bent portion 81 is formed in at least the range where the opening valve 91 is located in the circumferential direction of the opening 12 as in the above-described embodiment and the like. Therefore, also in this modified example, similarly to the above-described embodiments and the like, external physical contact with the open valve 91 is prevented, and the open valve 91 is appropriately protected against external impact and the like.
なお、折曲がり部81は、開口12の周方向について少なくとも開放弁91が位置する範囲に渡って設けられていればよい。例えば、開放弁91が側壁9Bに設けられる構成では、開口12の周方向について少なくとも側壁9Bが延設される範囲に渡って、折曲がり部81が設けられていればよい。これにより、開口12の周方向について開放弁91が位置する範囲では、折曲がり部81からフランジ13及び第2の外装部材6のそれぞれの外縁(51,61)までの延設部分が、側壁9B及び開放弁91に対して外周側に位置する。
Note that the bent portion 81 only needs to be provided in the circumferential direction of the opening 12 at least over a range where the opening valve 91 is located. For example, in a configuration in which the opening valve 91 is provided on the side wall 9B, the bent portion 81 may be provided in at least the range in which the side wall 9B extends in the circumferential direction of the opening 12. Thereby, in the range where the opening valve 91 is located in the circumferential direction of the opening 12, the extending portion from the bent portion 81 to the outer edge (51, 61) of the flange 13 and the second exterior member 6 is formed by the side wall 9B. And on the outer peripheral side with respect to the release valve 91.
図16乃至図18に示す第2の変形例では、前述の第1の実施形態等と同様に、折曲がり部81として、縦方向に沿う一対の第1の折曲がり部82A,82B、及び、横方向に沿う一対の折曲がり部83A,83Bが、設けられる。そして、側壁9Bに開放弁91が形成され、二次電池1の横方向について側壁9Bの中央部に、開放弁91が位置する。ここで、図17は、二次電池1を、縦方向の一方側(矢印X2側)から視た状態で示す。また、図18は、二次電池1において、横方向に沿う一対の側壁9A,9Bの一方、及び、その側壁(9A,9Bの対応する一方)から外周側への突出部分の構成を、横方向に垂直又は略垂直な断面で示し、開放弁91を通る断面を示す。
In the second modified example shown in FIGS. 16 to 18, similarly to the above-described first embodiment and the like, a pair of first bent portions 82A and 82B along the vertical direction as the bent portion 81, and A pair of bent portions 83A and 83B are provided along the lateral direction. An opening valve 91 is formed on the side wall 9B, and the opening valve 91 is located at the center of the side wall 9B in the lateral direction of the secondary battery 1. Here, FIG. 17 shows the secondary battery 1 as viewed from one side (arrow X2 side) in the vertical direction. FIG. 18 shows the configuration of one of a pair of side walls 9A and 9B along the horizontal direction and the configuration of a protruding portion from the side walls (corresponding one of 9A and 9B) to the outer peripheral side in the secondary battery 1. A cross section perpendicular or substantially perpendicular to the direction is shown, and a cross section passing through the opening valve 91 is shown.
本変形例では、フランジ13の外縁51及び第2の外装部材6の外縁61に、外縁凹部95が形成される。外縁凹部95では、第2のフランジ外縁53B及び第2の部材外縁63Bが、厚さ方向について底壁7が位置する側とは反対側に凹む。また、外縁凹部95は、開口12の周方向について開放弁91が位置する範囲に渡って、形成される。したがって、外縁凹部95は、開口12の周方向について側壁9Bが延設される範囲の一部に渡って、形成される。
In the present modification, an outer edge concave portion 95 is formed on the outer edge 51 of the flange 13 and the outer edge 61 of the second exterior member 6. In the outer edge concave portion 95, the second flange outer edge 53B and the second member outer edge 63B are recessed in the thickness direction on the side opposite to the side where the bottom wall 7 is located. Further, the outer edge concave portion 95 is formed over a range where the opening valve 91 is located in the circumferential direction of the opening 12. Therefore, the outer edge concave portion 95 is formed over a part of the range in which the side wall 9 </ b> B extends in the circumferential direction of the opening 12.
外縁凹部95が形成されることにより、開口12の周方向について開放弁91が位置する範囲では、フランジ13及び第2の外装部材6のそれぞれの外縁(51;61)は、開放弁に91対して、底壁7が位置する側とは反対側に位置する。このため、開口12の周方向について開放弁91が位置する範囲では、第2の折曲がり部83Bから第2のフランジ外縁53Bまでの延設部分、及び、第2の折曲がり部83Bから第2の部材外縁63Bまでの延設部分が、開放弁91に対して外周側から対向しない。ただし、開口12の周方向について側壁9Bが延設される範囲内であっても、外縁凹部95以外の部位では、第2のフランジ外縁53B及び第2の部材外縁63Bは、開放弁91に対して、底壁7が位置する側に位置する。したがって、開口12の周方向について側壁9Bが延設される範囲内であっても、横方向について開放弁91から外れた部位の大部分では、第2のフランジ外縁53B及び第2の部材外縁63Bは、開放弁91に対して、底壁7が位置する側に位置する。
By forming the outer edge concave portion 95, the outer edges (51; 61) of the flange 13 and the second exterior member 6 are opposed to the open valve 91 in a range where the open valve 91 is located in the circumferential direction of the opening 12. Therefore, it is located on the side opposite to the side where the bottom wall 7 is located. For this reason, in the range where the opening valve 91 is located in the circumferential direction of the opening 12, the extended portion from the second bent portion 83B to the second flange outer edge 53B and the second bent portion 83B from the second bent portion Does not oppose the release valve 91 from the outer peripheral side. However, even within the range in which the side wall 9B extends in the circumferential direction of the opening 12, the second flange outer edge 53B and the second member outer edge 63B are located at positions other than the outer edge recess 95 with respect to the opening valve 91. Is located on the side where the bottom wall 7 is located. Therefore, even within the range in which the side wall 9B extends in the circumferential direction of the opening 12, the second flange outer edge 53B and the second member outer edge 63B in most of the portions deviating from the open valve 91 in the horizontal direction. Is located on the side where the bottom wall 7 is located with respect to the opening valve 91.
本変形例では、前述のように、開口12の周方向について開放弁91が位置する範囲では、フランジ13及び第2の外装部材6のそれぞれの外縁(51;61)は、開放弁に91対して、底壁7が位置する側とは反対側に位置する。これにより、折曲がり部81からフランジ13及び第2の外装部材6のそれぞれの外縁(51;61)までの延設部分によって開放弁91から排出される気体の経路の阻害されることが、より有効に防止される。したがって、開放弁91から気体が排出された際に、排出された気体の経路が、より適切に確保される。
In the present modification, as described above, in the range where the opening valve 91 is located in the circumferential direction of the opening 12, the outer edges (51; 61) of the flange 13 and the second exterior member 6 are opposed to the opening valve 91. Therefore, it is located on the side opposite to the side where the bottom wall 7 is located. Thereby, the obstruction of the path of the gas discharged from the opening valve 91 by the extending portion from the bent portion 81 to the outer edge (51; 61) of the flange 13 and the second exterior member 6 is more likely to occur. Effectively prevented. Therefore, when the gas is discharged from the opening valve 91, the path of the discharged gas is more appropriately secured.
また、本変形例では、開口12の周方向について側壁9Bが延設される範囲内であっても、外縁凹部95以外の部位では、第2のフランジ外縁53B及び第2の部材外縁63Bは、開放弁91に対して、底壁7が位置する側に位置する。このため、外縁凹部95を形成しても、前述の実施形態等と同様に、開放弁91への外部からの物理的接触が防止され、外部からの衝撃等に対して開放弁91が適切に保護される。
Further, in the present modification, even within the range in which the side wall 9B extends in the circumferential direction of the opening 12, the second flange outer edge 53B and the second member outer edge 63B are formed at portions other than the outer edge recess 95. The opening valve 91 is located on the side where the bottom wall 7 is located. For this reason, even when the outer edge concave portion 95 is formed, similarly to the above-described embodiments and the like, external physical contact with the open valve 91 is prevented, and the open valve 91 is appropriately protected against external impact and the like. Protected.
前述の実施形態等では、開放弁91の溝92が側壁9Bの内表面に設けられるが、側壁9Bの外表面に溝92が設けられてもよい。また、前述の実施形態等では、開放弁91の溝92は、二次電池1の横方向に沿う直線状又は略直線状に延設されるが、溝の延設方向及び延設状態等は、これに限るものではない。例えば、図19及び図20に示す第3の変形例では、側壁9Bの外表面に、内周側へ凹む溝92が設けられる。そして、溝92によって、長方形の二対の辺が形成されるとともに、その長方形の対角線が形成される。ここで、図19は、二次電池1において、横方向に沿う一対の側壁9A,9Bの一方、及び、その側壁(9A,9Bの対応する一方)から外周側への突出部分の構成を、横方向に垂直又は略垂直な断面で示し、開放弁91を通る断面を示す。また、図20は、側壁9Bの外表面において開放弁91及びその近傍の構成を示す。
In the above-described embodiments and the like, the groove 92 of the release valve 91 is provided on the inner surface of the side wall 9B, but the groove 92 may be provided on the outer surface of the side wall 9B. In the above-described embodiments and the like, the groove 92 of the release valve 91 extends linearly or substantially linearly along the lateral direction of the secondary battery 1, but the extending direction and the extending state of the groove are different. However, the present invention is not limited to this. For example, in a third modification shown in FIGS. 19 and 20, a groove 92 that is recessed inward is provided on the outer surface of the side wall 9B. The grooves 92 form two pairs of sides of a rectangle, and a diagonal line of the rectangle. Here, FIG. 19 shows a configuration of one of a pair of side walls 9A and 9B along the lateral direction and a portion protruding from the side walls (corresponding one of 9A and 9B) to the outer peripheral side in the secondary battery 1. A cross section perpendicular or substantially perpendicular to the lateral direction is shown, and a cross section passing through the opening valve 91 is shown. FIG. 20 shows the configuration of the opening valve 91 and its vicinity on the outer surface of the side wall 9B.
本変形例では、溝92によって形成される長方形の二対の辺は、一対の長辺、及び、一対の短辺を有する。そして、一対の長辺は、二次電池1の横方向に沿って延設され、一対の短辺は、二次電池1の厚さ方向に沿って延設される。本変形例でも、開放弁91では、溝92によって、肉厚が側壁8A,8B,9A,9Bの他の部分に比べて薄い薄肉部93が形成される。また、本変形例では、開放弁91及び溝92は、二次電池1の横方向について側壁9Bの中央部に、設けられる。本変形例でも、溝92の延設方向に垂直又は略垂直な断面において、溝92はV字状又は略V字状に形成される。そして、開放弁91の薄肉部93では、溝92のV字の頂点において、側壁9Bの肉厚が最も薄くなる。前述のように薄肉部93が形成されるため、本変形例でも、開放弁91は、側壁8A,8B,9A,9Bの他の部分に比べて、衝撃に対する耐性が低くなる。
で は In the present modification, the two pairs of rectangular sides formed by the grooves 92 have a pair of long sides and a pair of short sides. The pair of long sides extend along the lateral direction of the secondary battery 1, and the pair of short sides extend along the thickness direction of the secondary battery 1. Also in this modified example, in the open valve 91, a thin portion 93 having a smaller thickness than the other portions of the side walls 8A, 8B, 9A, 9B is formed by the groove 92. In this modification, the release valve 91 and the groove 92 are provided at the center of the side wall 9B in the lateral direction of the secondary battery 1. Also in the present modification, the groove 92 is formed in a V-shape or a substantially V-shape in a cross section perpendicular or substantially perpendicular to the extending direction of the groove 92. Then, in the thin portion 93 of the opening valve 91, the thickness of the side wall 9B becomes the thinnest at the V-shaped apex of the groove 92. Since the thin portion 93 is formed as described above, also in this modified example, the release valve 91 has a lower resistance to impact than the other portions of the side walls 8A, 8B, 9A, 9B.
なお、溝92は、側壁9Bの外表面に、パンチ等で刻印することにより、形成される。また、ある実施例では、開放弁91以外の部位において、側壁9Bの肉厚t1が0.1mm程度となり、溝92のV字の頂点での側壁9Bの肉厚t2、すなわち、薄肉部93における肉厚の最小値が、0.01mm以上0.02mm以下程度になる。
The groove 92 is formed by stamping the outer surface of the side wall 9B with a punch or the like. Further, in one embodiment, the thickness t1 of the side wall 9B is about 0.1 mm at a portion other than the opening valve 91, and the thickness t2 of the side wall 9B at the V-shaped apex of the groove 92, that is, in the thin portion 93, The minimum thickness is about 0.01 mm or more and 0.02 mm or less.
また、図21に示す第4の変形例では、側壁8Aにおいて、傾斜面26Aが側壁9Aから側壁9Bまで縦方向に連続し、縦方向について側壁8Aの全長に渡って、傾斜面26Aが延設される。そして、側壁8Bにおいて、傾斜面26Bが側壁9Aから側壁9Bまで縦方向に連続し、縦方向について側壁8Bの全長に渡って、傾斜面26Bが延設される。本変形例でも、端子27Aは、側壁8Aの傾斜面26Aに取付けられ、端子27Bは、側壁8Bの傾斜面26Bに取付けられる。ただし、本変形例では、前述の第1の実施形態等に比べて、二次電池1の縦方向についての端子27A,27Bのそれぞれの寸法は、大きい。
In the fourth modification shown in FIG. 21, in the side wall 8A, the inclined surface 26A is vertically continuous from the side wall 9A to the side wall 9B, and the inclined surface 26A extends in the vertical direction over the entire length of the side wall 8A. Is done. Then, in the side wall 8B, the inclined surface 26B is vertically continuous from the side wall 9A to the side wall 9B, and the inclined surface 26B extends in the vertical direction over the entire length of the side wall 8B. Also in this modification, the terminal 27A is attached to the inclined surface 26A of the side wall 8A, and the terminal 27B is attached to the inclined surface 26B of the side wall 8B. However, in this modified example, the dimensions of the terminals 27A and 27B in the longitudinal direction of the secondary battery 1 are larger than those of the above-described first embodiment and the like.
本変形例でも、前述の実施形態等と同様に、側壁9Bに、開放弁91が形成される。そして、本変形例では、第1の変形例等と同様に、横方向に沿う一対の折曲がり部83A,83Bのみが、折曲がり部81として形成される。このため、本変形例では、折曲がり部81は、開口12の周方向について、側壁9A,9Bが延設され範囲、に形成される。このため、本変形例でも、前述の実施形態等と同様に、開口12の周方向について少なくとも開放弁91が位置する範囲に渡っては、折曲がり部81が、形成される。したがって、本変形例でも前述の実施形態等と同様に、開放弁91への外部からの物理的接触が防止され、外部からの衝撃等に対して開放弁91が適切に保護される。
で も Also in this modified example, an open valve 91 is formed on the side wall 9B, as in the above-described embodiment and the like. Then, in the present modified example, as in the first modified example and the like, only the pair of bent portions 83A and 83B along the lateral direction is formed as the bent portion 81. For this reason, in this modification, the bent portion 81 is formed in a range where the side walls 9A and 9B extend in the circumferential direction of the opening 12. For this reason, also in this modification, the bent portion 81 is formed in at least the range where the opening valve 91 is located in the circumferential direction of the opening 12 as in the above-described embodiment and the like. Therefore, also in this modified example, similarly to the above-described embodiments and the like, external physical contact with the open valve 91 is prevented, and the open valve 91 is appropriately protected against external impact and the like.
なお、ある変形例では、第4の変形例のように傾斜面26A,26Bが形成される構成において、第1の実施形態等と同様に、縦方向に沿う一対の第1の折曲がり部82A,82B、及び、横方向に沿う一対の第2の折曲がり部83A,83Bの両方が、折曲がり部81として形成されてもよい。
In a modification, a pair of first bent portions 82A extending in the vertical direction are formed in the configuration in which the inclined surfaces 26A and 26B are formed as in the fourth modification, similarly to the first embodiment. , 82B and a pair of second bent portions 83A, 83B along the lateral direction may be formed as bent portions 81.
また、前述の二次電池1の適用例として、図22に、第4の変形例の二次電池1を複数備える電池パックの一部を示す。本適用例の電池パックでは、2つの二次電池1A,1Bから、組電池100が形成される。組電池100に用いられる二次電池1A,1Bは、第4の変形例の二次電池1(図21参照)と、同一の構成である。
FIG. 22 shows a part of a battery pack including a plurality of secondary batteries 1 of a fourth modification as an application example of the above-described secondary battery 1. In the battery pack of this application example, the assembled battery 100 is formed from the two secondary batteries 1A and 1B. The secondary batteries 1A and 1B used in the battery pack 100 have the same configuration as the secondary battery 1 of the fourth modified example (see FIG. 21).
組電池100では、二次電池1A,1Bは、積層方向(矢印Z3及び矢印Z4で示す方向)に沿って積層される。なお、二次電池1A,1Bの積層方向は、二次電池1A,1Bが配列される配列方向である。ここで、組電池100において、積層方向に対して交差する第1の交差方向(矢印X3及び矢印X4で示す方向)、及び、積層方向及び第1の交差方向の両方に対して交差する第2の交差方向(矢印Y3及び矢印Y4で示す方向)を、規定する。本実施形態では、第1の交差方向は、積層方向に対して垂直又は略垂直であり、第2の交差方向は、積層方向及び第1の交差方向の両方に対して垂直又は略垂直である。
In the assembled battery 100, the secondary batteries 1A and 1B are stacked in the stacking direction (the direction indicated by the arrows Z3 and Z4). The stacking direction of the secondary batteries 1A, 1B is the direction in which the secondary batteries 1A, 1B are arranged. Here, in the battery pack 100, a first intersecting direction (direction indicated by arrows X3 and X4) intersecting with the stacking direction, and a second intersecting direction with respect to both the stacking direction and the first intersecting direction. (Directions indicated by arrows Y3 and Y4) are defined. In this embodiment, the first cross direction is perpendicular or substantially perpendicular to the stacking direction, and the second cross direction is perpendicular or substantially perpendicular to both the stack direction and the first cross direction. .
二次電池1A,1Bは、積層方向について、互いに対して隣り合って配置される。また、本適用例の組電池100では、二次電池1A,1Bのそれぞれは、厚さ方向が積層方向と平行又は略平行になる状態で、積層される。そして、二次電池1A,1Bのそれぞれは、縦方向が第1の交差方向と平行又は略平行になり、かつ、横方向が第2の交差方向と平行又は略平行になる状態で、配置される。また、組電池100では、二次電池1A,1Bは、二次電池1Aの第2の外装部材6が二次電池1Bの底壁7と対向する状態で、配置される。また、組電池100では、二次電池1A,1Bが、第1の交差方向について、互いに対してずれることなく、又は、ほとんどずれることなく、配置される。そして、二次電池1A,1Bは、第2の交差方向について、互いに対してずれることなく、又は、ほとんどずれることなく、配置される。
(4) The secondary batteries 1A and 1B are arranged adjacent to each other in the stacking direction. Further, in the assembled battery 100 of this application example, each of the secondary batteries 1A and 1B is stacked with the thickness direction being parallel or substantially parallel to the stacking direction. Each of the secondary batteries 1A and 1B is arranged such that the vertical direction is parallel or substantially parallel to the first cross direction, and the horizontal direction is parallel or substantially parallel to the second cross direction. You. In the battery pack 100, the secondary batteries 1A and 1B are arranged with the second exterior member 6 of the secondary battery 1A facing the bottom wall 7 of the secondary battery 1B. Further, in the battery pack 100, the secondary batteries 1A and 1B are arranged in the first intersecting direction without being shifted from each other or almost not shifted. Then, the secondary batteries 1A and 1B are arranged in the second intersecting direction without being displaced from each other or almost not displaced.
なお、二次電池1A,1Bの間には、電気的に絶縁性を有する絶縁板(図示しない)が配置されることが、好ましい。この場合、二次電池1Aの第2の外装部材6は、絶縁板を挟んで、二次電池1Bの底壁7と対向する。このため、絶縁板によって、二次電池1A,1Bの外装部3同士の接触が、防止される。前述のように二次電池1A,1Bが積層されるため、組電池100の二次電池1A,1Bのそれぞれでは、側壁(第1の側壁)8A,8Bが第1の交差方向に沿って延設され、側壁(第2の側壁)9A,9Bが第2の交差方向に沿って延設される。
It is preferable that an electrically insulating insulating plate (not shown) is provided between the secondary batteries 1A and 1B. In this case, the second exterior member 6 of the secondary battery 1A faces the bottom wall 7 of the secondary battery 1B with the insulating plate interposed therebetween. For this reason, contact between the exterior parts 3 of the secondary batteries 1A and 1B is prevented by the insulating plate. As described above, since the secondary batteries 1A and 1B are stacked, in each of the secondary batteries 1A and 1B of the assembled battery 100, the side walls (first side walls) 8A and 8B extend along the first cross direction. And the side walls (second side walls) 9A and 9B extend along the second intersecting direction.
本適用例では、二次電池1A,1Bは、接続部材であるバスバー101によって、電気的に接続される。バスバー101は、例えば、導電性を有する金属から形成される。バスバー101によって、二次電池1A,1Bは、電気的に直列又は並列に接続される。組電池100では、二次電池1Aの端子27A,27Bの一方である対象端子(第1の対象端子)が、二次電池1Bの端子27A,27Bの対応する一方である対象端子(第2の対象端子)に、バスバー101を介して接続される。図22の適用例では、バスバー101は、二次電池1Aの端子27Bに接続されるとともに、二次電池1Bの端子27Bに接続される。バスバー101によって接続される二次電池1Aの対象端子(27A又は27B)及び二次電池1Bの対象端子(27A又は27B)は、第2の交差方向について、組電池100の中央位置に対して同一の側に、位置する。すなわち、二次電池1Aの対象端子(27A又は27B)及び二次電池1Bの対象端子(27A又は27B)は、第2の交差方向について、二次電池1A,1Bの収納空間11に対して同一の側に、位置する。
In this application example, the secondary batteries 1A and 1B are electrically connected by the bus bar 101 which is a connecting member. The bus bar 101 is formed of, for example, a conductive metal. By the bus bar 101, the secondary batteries 1A and 1B are electrically connected in series or in parallel. In the assembled battery 100, one of the terminals 27A and 27B of the secondary battery 1A (the first target terminal) is connected to the corresponding one of the terminals 27A and 27B of the secondary battery 1B (the second terminal). (A target terminal) via the bus bar 101. In the application example of FIG. 22, the bus bar 101 is connected to the terminal 27B of the secondary battery 1A and to the terminal 27B of the secondary battery 1B. The target terminal (27A or 27B) of the secondary battery 1A and the target terminal (27A or 27B) of the secondary battery 1B connected by the bus bar 101 are the same with respect to the center position of the battery pack 100 in the second cross direction. Located on the side of. That is, the target terminal (27A or 27B) of the secondary battery 1A and the target terminal (27A or 27B) of the secondary battery 1B are the same with respect to the storage space 11 of the secondary batteries 1A and 1B in the second cross direction. Located on the side of.
本適用例では、二次電池1A,1Bのそれぞれにおいて、側壁9Bに開放弁91が設けられる。このため、二次電池1A,1Bのそれぞれの開放弁91から排出される気体の経路が、バスバー101によって阻害されない。したがって、二次電池1A,1Bのそれぞれの開放弁91から気体が排出された際に、排出された気体の経路が、より適切に確保される。
In this application example, in each of the secondary batteries 1A and 1B, the opening valve 91 is provided on the side wall 9B. Therefore, the path of the gas discharged from the respective open valves 91 of the secondary batteries 1A and 1B is not obstructed by the bus bar 101. Therefore, when gas is discharged from the respective open valves 91 of the secondary batteries 1A and 1B, the path of the discharged gas is more appropriately secured.
なお、図22の適用例の組電池100では、第4の変形例の二次電池1が用いられたが、これに限るものではない。例えば、第1の実施形態の二次電池1等の前述した実施形態等のいずれかの二次電池1が、図22の適用例と同様に積層されてもよい。この場合も、積層された複数の二次電池1から組電池及び電池パックが形成される。
In the assembled battery 100 of the application example of FIG. 22, the secondary battery 1 of the fourth modification is used, but the present invention is not limited to this. For example, any one of the secondary batteries 1 of the above-described embodiments and the like such as the secondary battery 1 of the first embodiment may be stacked in the same manner as the application example of FIG. Also in this case, an assembled battery and a battery pack are formed from the stacked secondary batteries 1.
また、図23に示す第5の変形例では、縦方向に沿う一対の側壁8A,8Bの一方に開放弁91され、側壁8Aに開放弁91が形成される。そして、本変形例では、第1の実施形態等と同様に、折曲がり部81は、開口12の周方向について、一対の第1の開口縁16A,16Bが延設される範囲、及び、一対の第2の開口縁17A,17Bが延設される範囲の両方に渡って、形成される。このため、開口12の周方向について少なくとも開放弁91が位置する範囲に渡っては、折曲がり部81が、形成される。したがって、本変形例でも前述の実施形態等と同様に、開放弁91への外部からの物理的接触が防止され、外部からの衝撃等に対して開放弁91が適切に保護される。
In the fifth modification shown in FIG. 23, an open valve 91 is provided on one of a pair of side walls 8A and 8B along the longitudinal direction, and the open valve 91 is formed on the side wall 8A. In the present modification, similarly to the first embodiment and the like, the bent portion 81 has a range in which the pair of first opening edges 16A and 16B extend in the circumferential direction of the opening 12 and a pair of first opening edges 16A and 16B. The second opening edges 17A and 17B are formed over both of the extended ranges. Therefore, a bent portion 81 is formed in at least a range where the opening valve 91 is located in the circumferential direction of the opening 12. Therefore, also in this modified example, similarly to the above-described embodiments and the like, external physical contact with the open valve 91 is prevented, and the open valve 91 is appropriately protected against external impact and the like.
また、本変形例では、捲回軸Bが二次電池1の横方向に沿う状態で、電極群10は収納空間11に配置される。このような構成では、収納空間11において、二次電池1の横方向にういて両方の端部に、発生した気体が溜り易い。すなわち、収納空間11では、正極集電タブ21Dが配置される領域、及び、負極集電タブ22Dが配置される領域に、発生した気体が溜り易い。本変形例では、側壁8Aに開放弁91が形成されるため、収納空間11から開放弁91を介して外装部3の外部へ、気体を排出し易くなる。
In this modification, the electrode group 10 is arranged in the storage space 11 with the winding axis B extending along the lateral direction of the secondary battery 1. In such a configuration, in the storage space 11, the generated gas easily accumulates at both ends in the lateral direction of the secondary battery 1. That is, in the storage space 11, the generated gas is likely to accumulate in the area where the positive electrode current collecting tab 21D is arranged and the area where the negative electrode current collecting tab 22D is arranged. In this modification, since the open valve 91 is formed on the side wall 8A, it is easy to discharge gas from the storage space 11 to the outside of the exterior unit 3 via the open valve 91.
なお、前述のように、折曲がり部81は、開口12の周方向について少なくとも開放弁91が位置する範囲に渡って設けられていればよい。例えば、開放弁91が側壁8Aに設けられる構成では、開口12の周方向について少なくとも側壁8Aが延設される範囲に渡って、折曲がり部81が設けられていればよい。これにより、開口12の周方向について開放弁91が位置する範囲では、折曲がり部81からフランジ13及び第2の外装部材6のそれぞれの外縁(51;61)までの延設部分が、側壁8A及び開放弁91に対して外周側に位置する。
As described above, the bent portion 81 only needs to be provided in the circumferential direction of the opening 12 at least over a range where the opening valve 91 is located. For example, in a configuration in which the opening valve 91 is provided on the side wall 8A, the bent portion 81 may be provided in at least the range in which the side wall 8A extends in the circumferential direction of the opening 12. Thereby, in the range where the opening valve 91 is located in the circumferential direction of the opening 12, the extending portion from the bent portion 81 to the outer edge (51; 61) of the flange 13 and the second exterior member 6 is formed by the side wall 8A. And on the outer peripheral side with respect to the release valve 91.
また、前述の実施形態等では、溶接部71は、折曲がり部81とフランジ13及び第2の外装部材6のそれぞれの外縁(51;61)との間に形成されるが、これに限るものではない。ある変形例では、折曲がり部81が、溶接部71とフランジ13及び第2の外装部材6のそれぞれの外縁(51;61)との間に形成される。この場合、開口縁15と折曲がり部81との間に溶接部71が形成され、溶接部71は、折曲がり部81に対して内周側に位置する。
In the above-described embodiments and the like, the welded portion 71 is formed between the bent portion 81 and the outer edge (51; 61) of the flange 13 and the second exterior member 6, but is not limited thereto. is not. In a modification, a bent portion 81 is formed between the welded portion 71 and the outer edge (51; 61) of the flange 13 and the second exterior member 6. In this case, a welded portion 71 is formed between the opening edge 15 and the bent portion 81, and the welded portion 71 is located on the inner peripheral side with respect to the bent portion 81.
また、ある変形例では、収納空間11に複数の電極群が収納されてもよい。また、別のある変形例では、第2の外装部材6が、板状ではなく、第1の外装部材5と同様の底付きの筒状に形成される。この場合、第2の外装部材6も、底壁、側壁及びフランジを備える状態に、形成される。そして、第1の外装部材5のフランジ13及び第2の外装部材6のフランジが、溶接部71で、気密に溶接される。本変形例の二次電池1でも、溶接部71によって、開口12の周方向について全周に渡って、フランジ13及び第2の外装部材6が気密に溶接される。そして、電極群10が収納される収納空間11は、外装部3の外部に対して密閉される。
In a modification, a plurality of electrode groups may be stored in the storage space 11. In another modification, the second exterior member 6 is formed in a bottomed cylindrical shape similar to the first exterior member 5 instead of a plate shape. In this case, the second exterior member 6 is also formed to have a bottom wall, a side wall, and a flange. Then, the flange 13 of the first exterior member 5 and the flange of the second exterior member 6 are hermetically welded at the welding portion 71. Also in the secondary battery 1 of the present modification, the flange 13 and the second exterior member 6 are hermetically welded by the welded portion 71 over the entire circumference in the circumferential direction of the opening 12. The storage space 11 in which the electrode group 10 is stored is sealed from the outside of the exterior unit 3.
これらの少なくとも一つの実施形態又は実施例の二次電池によれば、開口縁から外周側への突出部分に設けられる折曲がり部において、フランジ及び第2の外装部材が一緒に折曲がる。折曲がり部は、開口の周方向について少なくとも開放弁が位置する範囲 に渡って、設けられる。折曲がり部によって、折曲がり部からフランジ及び第2の外装部材のそれぞれの外縁までの延設部分は、開放弁に対して外周側に位置する。このため、外装部に設けられる開放弁が適切に保護される二次電池、及び、その二次電池を備える電池パックを提供することができる。
According to the secondary battery of at least one of these embodiments or examples, the flange and the second exterior member are bent together at the bent portion provided at the protruding portion from the opening edge to the outer peripheral side. The bent portion is provided at least in a circumferential direction of the opening over a range す る where the opening valve is located. Due to the bent portion, the extending portion from the bent portion to each outer edge of the flange and the second exterior member is located on the outer peripheral side with respect to the release valve. For this reason, it is possible to provide a secondary battery in which the opening valve provided in the exterior part is appropriately protected, and a battery pack including the secondary battery.
本発明のいくつかの実施形態を説明したが、これらの実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これら新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。
Although some embodiments of the present invention have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. These new embodiments can be implemented in other various forms, and various omissions, replacements, and changes can be made without departing from the spirit of the invention. These embodiments and their modifications are included in the scope and gist of the invention, and are also included in the invention described in the claims and their equivalents.
Claims (14)
- 底壁及び側壁を有するとともに、金属から形成される第1の外装部材であって、前記底壁及び前記側壁によって収納空間が規定され、前記収納空間は前記底壁とは反対側に開口を有し、前記開口の開口縁から前記側壁に対して外周側に突出するフランジを備える第1の外装部材と、
正極及び負極を備え、前記収納空間に収納される電極群と、
金属から形成されるとともに、前記フランジに対向して配置される第2の外装部材であって、前記収納空間の前記開口を塞ぐ第2の外装部材と、
前記開口縁から前記外周側への突出部分において前記フランジ及び前記第2の外装部材を前記開口の全周に渡って溶接することにより、前記収納空間を封止する溶接部と、
前記第1の外装部材の前記側壁に設けられ、前記収納空間の内圧が所定の値以上になることにより開放される開放弁と、
前記開口縁から前記外周側への前記突出部分において前記フランジ及び前記第2の外装部材が一緒に折曲がるとともに、前記開口の周方向について少なくとも前記開放弁が位置する範囲に渡って設けられる折曲がり部であって、前記折曲がり部から前記フランジ及び前記第2の外装部材のそれぞれの外縁までの延設部分を、前記開放弁に対して前記外周側に位置させる折曲がり部と、
を具備する、二次電池。 A first exterior member having a bottom wall and a side wall and formed of metal, wherein a storage space is defined by the bottom wall and the side wall, and the storage space has an opening on a side opposite to the bottom wall. A first exterior member including a flange projecting outward from an opening edge of the opening with respect to the side wall;
An electrode group including a positive electrode and a negative electrode, which is housed in the housing space,
A second exterior member formed of metal and arranged to face the flange, wherein the second exterior member closes the opening of the storage space;
A welding portion that seals the storage space by welding the flange and the second exterior member over the entire circumference of the opening at a portion protruding from the opening edge to the outer peripheral side;
An opening valve that is provided on the side wall of the first exterior member and that is opened when an internal pressure of the storage space becomes a predetermined value or more;
The flange and the second exterior member are bent together at the protruding portion from the opening edge to the outer peripheral side, and a bend is provided over at least a range where the opening valve is located in the circumferential direction of the opening. A bent portion that extends from the bent portion to the outer edge of each of the flange and the second exterior member with respect to the opening valve,
A secondary battery comprising: - 前記フランジ及び前記第2の外装部材のそれぞれは、前記開口縁から前記外周側に向かって前記折曲がり部まで延設され、
前記フランジ及び前記第2の外装部材のそれぞれの延設方向が、前記折曲がり部で変化する、
請求項1の二次電池。 Each of the flange and the second exterior member is extended from the opening edge to the bent portion toward the outer peripheral side,
The extending direction of each of the flange and the second exterior member changes at the bent portion,
The secondary battery according to claim 1. - 前記フランジ及び前記第2の外装部材のそれぞれは、前記折曲がり部から前記外縁まで、前記開口の開口面に対して交差する方向に沿って延設される、請求項2の二次電池。 The secondary battery according to claim 2, wherein each of the flange and the second exterior member extends from the bent portion to the outer edge along a direction intersecting an opening surface of the opening.
- 前記フランジ及び前記第2の外装部材のそれぞれは、前記折曲がり部から前記外縁まで、前記第1の外装部材の前記底壁が位置する側へ向かって延設される、請求項3の二次電池。 The secondary of claim 3, wherein each of the flange and the second exterior member extends from the bent portion to the outer edge toward a side where the bottom wall of the first exterior member is located. 5. battery.
- 前記折曲がり部は、前記開口縁に沿って延設される、請求項1乃至4のいずれか1項の二次電池。 The secondary battery according to any one of claims 1 to 4, wherein the bent portion extends along the opening edge.
- 前記開口の前記周方向について前記開放弁が位置する前記範囲では、前記フランジ及び前記第2の外装部材のそれぞれの前記外縁は、前記底壁が位置する側とは反対側に凹み、
前記開口の前記周方向について前記開放弁が位置する前記範囲では、前記フランジ及び前記第2の外装部材のそれぞれの前記外縁は、前記開放弁に対して、前記底壁が位置する側とは反対側に位置する、
請求項1乃至5のいずれか1項の二次電池。 In the range where the opening valve is located in the circumferential direction of the opening, the outer edges of the flange and the second exterior member are recessed on the side opposite to the side where the bottom wall is located,
In the range where the opening valve is located in the circumferential direction of the opening, the outer edges of the flange and the second exterior member are opposite to the opening valve on the side where the bottom wall is located. Located on the side,
The secondary battery according to claim 1. - 前記開放弁は、前記側壁の肉厚が他の部分に比べて薄い薄肉部を備える、請求項1乃至6のいずれか1項の二次電池。 The secondary battery according to any one of claims 1 to 6, wherein the open valve includes a thin portion in which the thickness of the side wall is thinner than other portions.
- 前記薄肉部では、前記側壁の内表面が前記外周側へ凹む、又は、前記側壁の外表面が内周側へ凹む、請求項7の二次電池。 The secondary battery according to claim 7, wherein in the thin portion, the inner surface of the side wall is recessed toward the outer periphery, or the outer surface of the side wall is recessed toward the inner periphery.
- 前記第1の外装部材の前記側壁は、
互いに対して対向し、縦方向に沿ってそれぞれが延設される一対の第1の側壁と、
互いに対して対向し、前記縦方向に対して交差する横方向に沿ってそれぞれが延設される一対の第2の側壁と、
を備え、
前記二次電池は、前記第1の外装部材において前記一対の第1の側壁の対応する一方の外表面にそれぞれが取付けられる一対の端子をさらに備える、
請求項1乃至7のいずれか1項の二次電池。 The side wall of the first exterior member,
A pair of first side walls facing each other and each extending along the longitudinal direction;
A pair of second side walls facing each other and each extending along a horizontal direction crossing the vertical direction;
With
The secondary battery further includes a pair of terminals each attached to one corresponding outer surface of the pair of first side walls in the first exterior member.
The secondary battery according to claim 1. - 前記開放弁は、前記一対の第2の側壁の少なくとも一方に設けられ、
前記一対の端子の少なくとも一方には、前記二次電池を他の二次電池に電気的に接続する接続部材が接続される、
請求項9の二次電池。 The release valve is provided on at least one of the pair of second side walls,
A connection member that electrically connects the secondary battery to another secondary battery is connected to at least one of the pair of terminals,
The secondary battery according to claim 9. - 前記開放弁は、前記一対の第1の側壁の少なくとも一方に設けられ、
前記電極群では、前記正極及び前記負極が捲回軸を中心として捲回され、
前記電極群は、前記捲回軸が前記一対の第2の側壁に沿う状態で前記収納空間に配置され、
前記正極は、前記捲回軸に沿う方向の一方側へ前記負極に対して突出する正極集電タブを備え、
前記負極は、前記捲回軸に沿う方向について前記正極集電タブが突出する側とは反対側へ前記正極に対して突出する負極集電タブを備え、
前記収納空間では、前記正極集電タブが前記横方向について一方側の端部に配置されるとともに、前記負極集電タブが前記横方向について前記正極集電タブが位置する側とは反対側の端部に配置される、
請求項9の二次電池。 The release valve is provided on at least one of the pair of first side walls,
In the electrode group, the positive electrode and the negative electrode are wound around a winding axis,
The electrode group is arranged in the storage space in a state where the winding axis is along the pair of second side walls,
The positive electrode includes a positive electrode current collection tab protruding from the negative electrode to one side in a direction along the winding axis,
The negative electrode includes a negative electrode current collection tab that protrudes from the positive electrode to a side opposite to a side where the positive electrode current collection tab protrudes in a direction along the winding axis,
In the storage space, the positive electrode current collecting tab is disposed at one end in the lateral direction, and the negative electrode current collecting tab is opposite to the side where the positive electrode current collecting tab is located in the horizontal direction. Located at the end,
The secondary battery according to claim 9. - 前記請求項1乃至請求項8のいずれか1項の二次電池を複数具備し、
複数の前記二次電池は、互いに対して隣り合って積層される第1の二次電池及び第2の二次電池を備え、
前記第1の二次電池及び前記第2の二次電池のそれぞれは、厚さ方向が積層方向と一致する状態で、積層される、
電池パック。 A plurality of the secondary batteries according to any one of claims 1 to 8, comprising:
The plurality of secondary batteries include a first secondary battery and a second secondary battery that are stacked adjacent to each other,
Each of the first secondary battery and the second secondary battery is stacked in a state where the thickness direction matches the stacking direction,
Battery pack. - 前記第1の二次電池及び前記第2の二次電池のそれぞれでは、前記第1の外装部材の前記側壁は、
互いに対して対向し、前記積層方向に対して交差する第1の交差方向に沿ってそれぞれが延設される一対の第1の側壁と、
互いに対して対向し、前記積層方向及び前記第1の交差方向の両方に対して交差する第2の交差方向に沿ってそれぞれが延設される一対の第2の側壁と、
を備え、
前記第1の二次電池及び前記第2の二次電池のそれぞれは、前記第1の外装部材において前記一対の第1の側壁の対応する一方の外表面にそれぞれが取付けられる一対の端子をさらに備える、
請求項12の電池パック。 In each of the first secondary battery and the second secondary battery, the side wall of the first exterior member is
A pair of first side walls which are opposed to each other and each extend along a first intersecting direction intersecting the laminating direction;
A pair of second side walls facing each other and each extending along a second intersecting direction intersecting both the laminating direction and the first intersecting direction;
With
Each of the first secondary battery and the second secondary battery further includes a pair of terminals respectively attached to one corresponding outer surface of the pair of first side walls in the first exterior member. Prepare,
The battery pack according to claim 12. - 前記第1の二次電池及び前記第2の二次電池を電気的に接続する接続部材をさらに具備し、
前記接続部材は、前記第1の二次電池の前記一対の端子の一方である第1の対象端子に接続されるとともに、前記第2の二次電池の前記一対の端子の中で、前記第2の交差方向について前記収納空間に対して前記第1の対象端子と同一の側に位置する一方である第2の対象端子に接続され、
前記第1の二次電池及び前記第2の二次電池のそれぞれでは、前記開放弁は、前記一対の第2の側壁の少なくとも一方に設けられる、
請求項13の電池パック。 A connection member that electrically connects the first secondary battery and the second secondary battery,
The connection member is connected to a first target terminal that is one of the pair of terminals of the first secondary battery, and the connection member is connected to the first target terminal of the second secondary battery. 2 is connected to a second target terminal that is located on the same side as the first target terminal with respect to the storage space in the cross direction of 2,
In each of the first secondary battery and the second secondary battery, the release valve is provided on at least one of the pair of second side walls,
The battery pack according to claim 13.
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