WO2020014826A1 - 一种熔端处理机 - Google Patents

一种熔端处理机 Download PDF

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Publication number
WO2020014826A1
WO2020014826A1 PCT/CN2018/095815 CN2018095815W WO2020014826A1 WO 2020014826 A1 WO2020014826 A1 WO 2020014826A1 CN 2018095815 W CN2018095815 W CN 2018095815W WO 2020014826 A1 WO2020014826 A1 WO 2020014826A1
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WIPO (PCT)
Prior art keywords
optical cable
optical fiber
holding device
optical
fiber
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PCT/CN2018/095815
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English (en)
French (fr)
Inventor
罗春晖
罗心怡
Original Assignee
罗春晖
罗心怡
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Publication date
Application filed by 罗春晖, 罗心怡 filed Critical 罗春晖
Priority to PCT/CN2018/095815 priority Critical patent/WO2020014826A1/zh
Priority to CN201880060613.0A priority patent/CN111133352B/zh
Publication of WO2020014826A1 publication Critical patent/WO2020014826A1/zh

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    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24—Coupling light guides
    • G02B6/36—Mechanical coupling means
    • G02B6/38—Mechanical coupling means having fibre to fibre mating means

Definitions

  • the invention relates to the field of fiber end forming, in particular to a fusion end processing machine.
  • the optical fiber In the traditional fusion end machine, after the end face of the optical fiber in the optical cable (combined optical fiber and optical fiber sheath is called an optical cable) is processed, the optical fiber needs to be manually inserted into the end connector (ie, the end connector) on the site, and the end connector is required. The end of the connector is inserted and protrudes from the head of the terminator. Because the hole in the terminator for the optical fiber to pass through is small, during the insertion process, the end face of the fiber in the optical cable may be touched.
  • the optical fiber needs to exceed the end face of the ceramic ferrule (the ceramic ferrule is part of the terminator, the end of the ceramic ferrule is the end of the terminator), and then use a cover to connect it with the ceramic
  • the end face of the ferrule is flat (the optical fiber can be bent in the terminator to a certain extent so that the optical fiber can be retracted into the ceramic ferrule). This process is also easy to contaminate the section and affect the quality of the end.
  • the object of the present invention is to provide a fusion-end processing machine that can automatically complete the insertion of optical fiber into the field-end connector, complete the matching of the optical cable and the end-connector, and automatically process the end surface.
  • the end face without any other physical contact, automatically realizes the fusion end processor where the optical fiber surface is flush with the ceramic ferrule, which can improve the efficiency and the success rate of the installation of the terminator, and at the same time greatly reduce the optical path loss in the later use of the terminator. .
  • a melting end processor includes:
  • Optical cable holding device for holding optical cables
  • Ending device holding device which is configured to support the end of the end device when holding the end device
  • An end-face processing device which is installed next to the end-forming device holding device and is used to discharge-process the end face of the optical fiber in the optical cable passing through the end-setting device;
  • the optical cable holding device and the end-clamping device are configured such that the extending direction of the optical cable on the optical cable holding device is opposite to the direction of the opening of the end-end on the end-clamping device, and the optical cable holder
  • the holding device and the end-forming device clamping device can be relatively close to or away from each other, so that the optical cable and the optical fiber in the optical cable cooperate with the end-forming device.
  • the optical cable is held by the optical cable holding device, and then the optical fiber that needs to be inserted into the end device is pulled out, and the optical fiber holding device is extended from the optical cable holding device (usually extending laterally), and the end device is held.
  • the optical cable holding device and the end-clamping device are configured as follows: The opening direction of the tail end on the terminating device is opposite. "The optical cable holding device and the end device holding device are close to each other. The end of the end device is stretched. It is easier to insert the optical fiber on the optical cable and a part of the optical cable.
  • the optical fiber In cooperation with the terminator, the optical fiber is inserted into the inside of the terminator, and then exits from the terminator (through the head end of the terminator), and then discharges the end face of the optical fiber through the cross-section processing device. After the processing is completed, The optical cable holding device and the end device holding device are far away from each other, and the optical cable is pulled back, so the optical fiber is also pulled back, so that the surface of the optical fiber is flush with the ceramic ferrule of the end device, and then the end device holding device pair is cancelled. The end of the end device is spread out, and the optical cable and the end The fiber optic cable is clamped and fixed.
  • the entire process can automatically complete the insertion of the optical fiber into the on-site end connector, complete the matching of the optical cable and the end connector, and automatically process the end surface.
  • the processed end surface does not require any other physical contact. Preventing the end surface from being damaged can generally improve the efficiency and the success rate of the installation of the terminator, and at the same time, greatly reduce the optical path loss in the later use of the terminator.
  • it further includes a main frame body, wherein the optical cable holding device, the end forming device holding device and the end processing device are all installed on the main frame body, and when the optical cable holding device and the end forming device holding device are relatively moved It can have a uniform carrier, and it is easier to ensure the matching precision of the optical cable and the optical fiber in the optical cable with the terminator.
  • it further comprises an image acquisition device, which is arranged beside the end-face processing device and is used to collect an end image of the optical fiber passing through the end-forming device, so as to determine how well the end-surface processing device has processed the end face of the optical fiber. Helps determine if the endface treatment was successful.
  • an image acquisition device which is arranged beside the end-face processing device and is used to collect an end image of the optical fiber passing through the end-forming device, so as to determine how well the end-surface processing device has processed the end face of the optical fiber. Helps determine if the endface treatment was successful.
  • the optical cable holding device is mounted on the main frame body through a rack and pinion mechanism, so that the movement of the optical cable holding device relative to the end device holding device is more stable, and the optical cable and the optical fiber in the optical cable are improved. Cooperating efficiency with the end-forming device.
  • the end-forming device holding device includes:
  • a first base provided with a groove matching the end device
  • a first pressing plate is snapably mounted on the top of the first base, and a lower surface of the first pressing plate is provided with a protrusion for extending the end of the end device, and the protrusion is configured to:
  • the projection is extended to form the end of the end device, and does not interfere with the optical cable and the optical fiber in the optical cable.
  • the first pressure plate is oriented toward Press down to make the bumps open the end of the end device, so that the optical cable holding device can be moved laterally so that the optical cable and the optical fiber can be inserted into the end device. Close and clamp the fiber optic cable.
  • a fiber carrier is disposed in the groove on the first base, and is located in the middle of the region in the groove for matching the end of the end device, and the top of the fiber carrier is provided for placing the fiber carrier.
  • the guide groove of the optical fiber, and the fiber carrier is configured such that: when the end-forming device fits in the groove and is not stretched by the bump, the fiber-bearing table does not interfere with the end-forming device. When bending occurs, the fiber carrier guides and supports the optical fiber through the guide groove, so that the optical fiber can be more accurately inserted into the terminator and passed through the terminator from the middle.
  • the image acquisition device is provided with an illuminating member at an end thereof close to the end-forming device holding device, which helps the image acquisition device to more clearly acquire images.
  • the image acquisition device is configured to be capable of performing image acquisition from an axial direction and a lateral direction of an end portion of an optical fiber passing through the end-forming device, and the side-collected image is used to judge that the end portion of the optical fiber extends into the end-forming device.
  • the length of the ceramic ferrule is convenient for observing the flush state of the end face of the optical fiber and the end face of the ceramic ferrule when the optical fiber is pulled back into the terminator by the cable holding device, and it is also convenient to observe the state of the fiber passing through the end face of the ceramic ferrule.
  • Axial image acquisition is convenient for observing the end face of the optical fiber and judging whether the discharge processing of the end portion of the optical fiber by the end surface processing device has processed a qualified end face.
  • the optical cable holding device is detachably installed on the main frame body, so that the optical cable can be separately held for peeling operation in a detached state, and an optical fiber with a length required by the optical cable holding device is obtained, and then the whole Install on the main frame.
  • the rack and pinion mechanism is driven by a bi-directional rotating motor, which facilitates the stable approach or separation of the optical cable holding device and the terminator holding device from each other, and realizes the optical cable and the optical fiber in the optical cable to the terminator. Insert and detach.
  • the optical cable is held by the optical cable holding device, and then the optical fiber that needs to be inserted into the end device is pulled out, and the optical fiber holding device is extended from the optical cable holding device (usually extending laterally), and the end device is held.
  • the optical cable holding device and the end-clamping device are configured as follows: The opening direction of the tail end on the terminating device is opposite. "The optical cable holding device and the end device holding device are close to each other. The end of the end device is stretched. It is easier to insert the optical fiber on the optical cable and a part of the optical cable.
  • the optical fiber In cooperation with the terminator, the optical fiber is inserted into the inside of the terminator, and then exits from the terminator (through the head end of the terminator), and then discharges the end face of the optical fiber through the cross-section processing device. After the processing is completed, The optical cable holding device and the end device holding device are far away from each other, and the optical cable is pulled back, so the optical fiber is also pulled back, so that the surface of the optical fiber is flush with the ceramic ferrule of the end device, and then the end device holding device pair is cancelled. The end of the end device is spread out. The fiber optic cable is clamped and fixed. The entire process can automatically complete the insertion of the optical fiber into the on-site end connector, complete the matching of the optical cable and the end connector, and automatically process the end surface.
  • the processed end surface does not require any other physical contact. Preventing the end surface from being damaged can generally improve the efficiency and the success rate of the installation of the terminator, and at the same time, greatly reduce the optical path loss in the later use of the terminator.
  • FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
  • Embodiment 1 of the present invention is a side view of Embodiment 1 of the present invention.
  • Embodiment 1 of the present invention is a plan view of Embodiment 1 of the present invention.
  • FIG. 4 is a schematic structural diagram of a folding jig in accordance with Embodiment 1 of the present invention.
  • FIG. 5 is a schematic structural diagram of a folded clamp after being opened according to Embodiment 1 of the present invention.
  • FIG. 6 is a schematic structural diagram of the optical fiber cable when the folding jig is placed in Embodiment 1 of the present invention.
  • FIG. 7 is a schematic structural diagram of an end-forming device holding device of the embodiment 1 after being fastened
  • FIG. 8 is a schematic structural diagram of the end-forming device holding device of Embodiment 1 of the present invention after being opened; FIG.
  • FIG. 9 is a first state diagram of the end device holding device according to Embodiment 1 of the present invention.
  • FIG. 10 is a second state diagram of the end forming device holding device according to Embodiment 1 of the present invention.
  • FIG. 11 is a third state diagram of the end-of-end-clamping device according to Embodiment 1 of the present invention.
  • FIG. 12 is a first state diagram of use of Embodiment 1 of the present invention.
  • FIG. 13 is a second state diagram of using the first embodiment of the present invention.
  • FIG. 14 is a third state diagram of using the first embodiment of the present invention.
  • FIG. 15 is a fourth state diagram of using the first embodiment of the present invention.
  • FIG. 16 is a partially enlarged view at A in FIG. 15; FIG.
  • FIG. 17 is a fifth state diagram of using the first embodiment of the present invention.
  • FIG. 18 is a schematic view of a screwed tail cap of an optical cable according to the present invention.
  • Embodiment 19 is a schematic structural diagram of Embodiment 2 of the present invention.
  • a fusion end processor includes:
  • a main frame body 11 which is a long-shaped carrier
  • An optical cable holding device for holding the optical cable 16
  • Ending device holding device 8 which is configured to be able to open the end of the end device 18 when holding the end device 18;
  • the end-face processing device 9 is installed next to the end-end holding device 8 and is used to discharge process the end surface of the optical fiber 17 in the optical cable 16 passing through the end-former 18 (the end-face processing device 9 includes Dischargeable electrodes 20, as shown in FIG. 16), the optical cable holding device, the end forming device holding device 8 and the end surface processing device 9 are all mounted on the main frame body 11;
  • An image acquisition device is disposed beside the end-face processing device 9 and is used to collect an end image of the optical fiber 17 passing through the end-forming device 18.
  • An end of the image acquisition device is close to the end-setting device holding device 8.
  • An illumination component is provided, and the image acquisition device is configured to be capable of performing image acquisition from the axial direction and the lateral direction of the end of the optical fiber 17 passing through the terminator 18, and the acquisition is performed by the axial camera 12 and the side
  • the camera 10 is mounted on the main frame 11, the axial camera 12 is aligned with the end of the fiber 17 from the axial direction of the optical fiber 17, and the side camera 10 is mounted on the bottom of the main frame 11 from the bottom to the top
  • the lateral alignment of 17 is directed to the optical fiber 17 protruding into the terminator 18, and the lighting components correspond to the axial camera 12 and the lateral camera 10, respectively, the axial lighting component 13 and the lateral lighting component 14, and the axial lighting component 13 Light is lighted toward the end face of the optical fiber 17, and the side
  • the display 15 is mounted on the main frame 11 and is connected to the image acquisition device, and is used to display images related to the optical fiber 17 collected by the image acquisition device.
  • the optical cable holding device and the end device holding device 8 are configured such that the extending direction of the optical cable 16 on the optical cable holding device is opposite to the opening direction of the end device 18 on the end device holding device 8, and The optical cable holding device and the terminator holding device 8 can be relatively close to or away from each other, so that the optical cable 16 and the optical fiber 17 in the optical cable 16 cooperate with the terminator 18.
  • the optical cable The clamping device is mounted on the main frame 11 through a gear 5 rack 2 mechanism (the optical cable clamping device is detachably mounted on the main frame 11, that is, the gear 5 rack 2 mechanism is provided on the main frame 11 On the frame body 11, the optical cable clamping device is detachably mounted on the gear 5 rack 2 mechanism), said gear 5 rack 2 mechanism is driven by a two-way rotating motor 22, and the end device clamping device 8 is detachably installed On the main frame body 11.
  • the end-forming device holding device 8 includes:
  • the first base 8-3 is provided with a groove matching the end-forming device 18, and the grooves are also divided into various types according to the matching end-forming device 18.
  • the end-device holding device 8 is also divided into Multiple specifications, because it is detachably mounted on the main frame body 11 and can be assembled as needed during use.
  • the first bases 8-3 of the end-of-end holder clamping devices 8 of different specifications are all different;
  • a first pressing plate 8-1 which is fastened to the top of the first base 8-3, and a lower surface of the first pressing plate 8-1 is provided with a projection 8-4 for supporting the end of the end piece 18,
  • the projection 8-4 is configured such that: when the first pressing plate 8-1 is fastened to the first base 8-3, the projection 8-4 is extended into a tail end of the end device 18, and Interfere with the optical cable 16 and the optical fiber 17 in the optical cable 16;
  • the third pressure plate 8-2 is snap-fitted on the side of the first base 8-3, and the outline of the bottom of the third pressure plate 8-2 matches the side profile of the end-forming device 18, so that When the terminal 18 is installed in the groove, the third pressing plate 8-2 is first pressed to fix the terminal 18, and then the first pressing plate 8-1 is pressed to open the tail end of the terminal 18.
  • the first pressing plate 8-1 is snap-fitted to one end of the first base 8-3, and the first pressing plate 8-1 can simultaneously press the third pressing plate 8-2 (
  • the hinge position of the first pressure plate 8-1 on the first base 8-3 is located at the end of the first base 8-3 near the axial camera 12, and the hinge position of the third pressure plate 8-2 on the first base 8-3 (Located on the side of the first base 8-3), to help the third pressure plate 8-2 fix the end-forming device 18;
  • a fiber carrier table 8-6 is provided in the groove on the first base 8-3, which is located in the middle of the region for matching the tail end of the finisher 18, and the top of the fiber carrier table is useful.
  • the fiber carrier table 8-6 is configured: when the end forming device 18 fits in the groove and is not stretched by the projection 8-4, the fiber carrier table 8-6 Does not interfere with the end former 18.
  • the optical cable holding device includes:
  • Folding fixture 1 (as shown in Figure 4-6);
  • the rack and pinion mechanism includes:
  • the two-way rotating electric machine 22 is mounted on the main frame body 11;
  • the guide rail 7 is fixedly installed on the main frame body 11, and the optical cable holding base 3 is slidably fitted on the guide rail 7.
  • the bi-directional rotating motor 22 works to drive the rack 2 to translate to drive the optical cable holding base 3 to translate, thereby driving the folding clamp 1 to translate, and to translate the optical cable 16 and the optical fiber 17 on the optical cable 16 (along the axis of the optical cable 16).
  • the folding jig 1 includes:
  • the second base 1-2 is provided with a strip groove matching the optical cable 1616 on the second base 1-2.
  • the second base 1-2 is detachably matched with the optical cable holding base 3 and the optical cable holding base 3
  • a second pressure plate 1-1 which is rotatably mounted on the second base 1-2, and an adsorption magnet 1-4 is provided on the second base 1-2, and the second pressure plate 1-1 is a metal piece,
  • the second pressure plate 1-1 is fastened to the second base 1-2 by the adsorption magnet 1-4 and fixed, and a raised pressure block 1-5 is provided on the bottom surface of the second pressure plate 1-1.
  • the strip groove includes a narrow section at both ends and a wide section in the middle. The narrow section matches the diameter of the optical cable 16 and the wide section matches the pressing block 1-5. When the optical cable 16 is fitted on the second base 1-2, it is worn at the same time.
  • the pressing block 1-5 is configured: after the second pressing plate 1-1 is fastened, the pressing block 1-5 is downwardly matched into the wide section and the optical cable in the wide section is compressed. 16. Fix the optical cable 16 on the second base 1-2;
  • Stripping length locator 1-3 which can be reversibly installed at the end of the second base 1-2, and the turning opening direction is the direction in which the optical cable 16 extends on the second base 1-2.
  • the opener 1-3 is opened, and the stripped length locator 1-3 is provided with a fixed length slot for matching with the optical fiber cable 16.
  • the optical fiber 17 is peeled outward from the open end of the open stripped length locator 1-3. Then, the stripping length locator 1-3 is retracted, and the entire folding fixture 1 is installed on the optical cable holding base 3 for subsequent work.
  • FIG. 12-18 The working process is shown in Figure 12-18, Figure 12, ready to be placed in the groove of the end-forming device 18 to the holding device 8 of the end-forming device, Fig. 13, the end-forming device 18 is placed in the groove, and Fig. 14, the end-forming device
  • the clamping device 8 is fastened (in Fig. 14, the first pressing block 8-1 has not yet been fastened, the figure is in the turned-up state, but for the sake of clearly showing other structures, the end of the end-forming device 18 is in the extended state.
  • the first pressing block 8-1 is only opened after being fastened.
  • the first pressing block 8-1 is turned up in the figure just to facilitate the structure display. This is the case in Figures 10, 13 and 17).
  • Block 8-4 opens the end of the end piece 18 (as shown in Figure 9-11), and puts the optical cable 16 into the optical cable holding device (peeled, the front end of the optical cable 16 exposes a section of optical fiber 17, and at the same time, when the optical cable 16 is inserted Insert the tail cap 21 into the optical cable 16 in advance, and then drive the bidirectional rotating motor 22 to push the optical cable holding device to move.
  • the optical fiber 17 and part of the optical cable 16 are inserted into the terminator 18, and the image acquisition device recognizes the optical fiber 17 and extends the optical fiber.
  • the difference from Embodiment 1 is that the hinge position of the first pressure plate 8-1 on the first base 8-3 is also located on the side of the first base 8-3, and it is in contact with the third pressure plate. 8-2 are arranged side by side.
  • the first base 8-3 is also provided with an openable and closable windshield 8-5, which can cover the top of the first base 8-3 after being fastened.
  • the first pressure plate 8-1 and the third pressure plate 8-2 are both wrapped by the windshield 8-5;
  • the shaft of the gear 5 is arranged laterally.
  • the two-way rotating motor 22 is arranged on the main frame 11 side.
  • the gear 5 is vertically arranged. The bottom of the main frame body 11 passes through the main frame body 11 upwards;
  • the projection 8-4 in addition to the guide groove provided in the fiber carrier table 8-6, there is a notch matching the surface of the projection 8-4. After the first pressing plate 8-1 is fastened, the projection 8-4 cooperates. In the notch, it plays the role of pressing the optical fiber and also facilitates the positioning of the bump 8-4. After the bump 8-4 matches the gap, both sides of the bump 8-4 exceed the fiber carrier 8-6. On the side, the tail end of the end forming device 18 is spread.
  • the end-face processing device 9 is located inside the first base 8-3
  • the side camera 10 is located at the bottom of the main frame body 11 and extends upwards to the inside of the first base 8-3.
  • the electrode 20 processes the end face of the optical fiber 17 in the first base 8 In -3, due to the arrangement of the windshield 8-5, the image collection of the optical fiber by the axial camera 12 and the lateral camera 10 further reduces the influence of external ambient light.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Light Guides In General And Applications Therefor (AREA)
  • Mechanical Coupling Of Light Guides (AREA)

Abstract

一种熔端处理机，其包括：光缆夹持装置；成端器夹持装置（8），其被配置为夹持成端器（18）时能够撑开成端器（18）的尾端；端面处理装置（9），其安装于成端器夹持装置（8）旁，且用于处理光纤（17）端面；光缆夹持装置和成端器夹持装置（8）被配置为：光缆（16）在光缆夹持装置上的伸出方向与成端器（18）在成端器夹持装置（8）上的尾端开口方向相对，且能够进行相对靠近或远离，使光缆（16）以及光缆（16）内的光纤（17）与成端器（18）配合，该装置可以自动完成光纤（17）插入现场成端器（18），完成光缆（16）和成端器（18）匹配，自动处理端面，端面无需其他任何物理接触，使光纤（17）表面和陶瓷插芯（19）齐平，能够提高效率和成端器（18）的安装成功率。

Description

一种熔端处理机 技术领域
本发明涉及光纤成端领域，特别是一种熔端处理机。
背景技术
传统的熔端机，光缆(光纤和光纤外皮组合在一起，叫作光缆)中的光纤处理完端面以后，需要现场手工把光纤插入成端连接器(即成端器)，需要从成端器的尾端插入，从成端器的头端伸出，由于成端器中供光纤穿过的孔很小，所以，在插入的过程中，光缆中已经处理完的光纤端面有可能会被碰坏，插入以后，光纤需要先超出陶瓷插芯端面(陶瓷插芯是成端器的一部分，陶瓷插芯的头端即为成端器的头端)，然后再用一个盖子，将其和陶瓷插芯端面按平(光纤可在成端器内进行一定的弯曲，使光纤能够缩回陶瓷插芯)，这个过程也很容易污损断面，影响成端的质量。
同时，在施工人员视力不佳，或者光照条件不好，有风的地方，手工将光纤插入成端器非常的困难，操作中极易触断光纤。
由于上述这些缺点，所以熔端机一直没有成为ftth(Fiber To The Home)的主流工具。
发明内容
针对现有技术存在的问题，本发明的发明目的在于提供一种熔端处理机，可以自动完成光纤插入现场成端连接器，完成光缆和成端连接器匹配，自动处理端面，同时处理完的端面，无需其他任何物理接触，自动实现光纤表面和陶瓷插芯齐平的熔端处理机，能够提高效率和成端器的安装成功率，同时使成端器后期使用中的光路损耗大大的降低。
为了实现上述目的，本发明采用的技术方案为：
一种熔端处理机，其包括：
光缆夹持装置，其用于夹持光缆；
成端器夹持装置，其被配置为夹持成端器时能够撑开成端器的尾端；
端面处理装置，其安装于所述成端器夹持装置旁，且用于放电处理所述光缆中的穿出所述成端器的光纤端面；
光缆夹持装置和成端器夹持装置被配置为：光缆在光缆夹持装置上的伸出方向与成端器在成端器夹持装置上的尾端开口方向相对，且所述光缆夹持装置和成端器夹持装置能够进行相对靠近或远离，使所述光缆以及光缆内的光纤与所述成端器配合。
使用该熔端处理机时，通过光缆夹持装置夹持光缆，然后拨出需要插入成端器的光纤，从光缆夹持装置上伸出(一般为横向伸出)，成端器被夹持在成端器夹持装置上，且尾端被撑开，由于“光缆夹持装置和成端器夹持装置被配置为：光缆在光缆夹持装置上的伸出方向与成端器在成端器夹持装置上的尾端开口方向相对”，光缆夹持装置和成端器夹持装置相互靠近，成端器尾端被撑开，更易光缆上的光纤以及一部分光缆插入，所述光缆与所述成端器配合，光纤插入成端器内部，然后从成端器上穿出(从成端器的头端穿出)，再通过断面处理装置放电处理光纤的端面，处理完成后，光缆夹持装置和成端器夹持装置相互远离，把光缆往回拉，因此光纤也往回拉，使光纤表面和成端器的陶瓷插芯齐平，然后取消成端器夹持装置对成端器的尾端的撑开，光缆与成端器完成配合，光缆被夹住固定，整个过程可以自动完成光纤插入现场成端连接器，完成光缆和成端连接器匹配，自动处理端面，同时处理完的端面，无需在进行其他任何物理接触，防止端面被破坏，总体上能够提高效率和成端器的安装成功率，同时使成端器后期使用中的光路损耗大大的降低。
优选地，还包括主架体，所述光缆夹持装置、成端器夹持装置和端面处理 装置均安装于所述主架体上，光缆夹持装置和成端器夹持装置相对运动时能够有统一的载体，更易保证所述光缆以及光缆内的光纤与所述成端器的配合精度。
优选地，还包括图像采集装置，其设置于所述端面处理装置旁，用于采集穿出所述成端器的光纤的端部图像，以此判断端面处理装置对光纤端面的处理效果如何，帮助判断是否端面处理成功。
优选地，所述光缆夹持装置通过一齿轮齿条机构安装于所述主架体上，使光缆夹持装置相对成端器夹持装置的运动更稳定，提高所述光缆以及光缆内的光纤与所述成端器的配合效率。
优选地，所述成端器夹持装置包括：
第一底座，其上设置有匹配成端器的凹槽；
第一压板，其可扣合地安装于所述第一底座顶部，且第一压板的下表面设置有用撑开成端器尾端的凸块，所述凸块被配置为：在所述第一压板扣合于第一底座上时，所述凸块撑开成端器尾端，且不与所述光缆以及光缆内的光纤产生干涉，成端器安装在凹槽中后，第一压板向下压，使凸块撑开成端器的尾端，便于光缆夹持装置横移从而使光缆以及光纤插入成端器，然后第一压板打开，凸块抽离，成端器的尾端再次闭合，夹持光缆。
优选地，所述第一底座上的所述凹槽内设置有载纤台，其位于所述凹槽内用于匹配成端器尾端的区域的中部，载纤台顶部设置有用于放置所述光纤的导槽，且载纤台被配置为：成端器配合在凹槽内且未被所述凸块撑开时，载纤台不与成端器产生干涉，光纤一定长度后会由于自重产生弯曲，载纤台通过导槽，对光纤进行导向并进行支撑，使光纤能够更准确地插入成端器内并从中部穿过 成端器。
优选地，所述图像采集装置上靠近成端器夹持装置的一端设置有照明部件，帮助图像采集装置更清晰地采集图像。
优选地，所述图像采集装置被配置为：能够从穿出所述成端器的光纤的端部的轴向和侧向进行图像采集，侧面采集图像用于判断光纤端部伸出成端器的陶瓷插芯的长度，便于观察光纤被光缆夹持装置拉回成端器内时光纤的端面和陶瓷插芯端面的齐平状态，同时也便于观察光纤穿出陶瓷插芯端面的状态，而轴向图像采集，便于观察光纤的端面情况，判断端面处理装置对光纤端部的放电处理是否处理出合格的端面。
优选地，所述光缆夹持装置可拆卸地安装于所述主架体上，便于拆卸状态下单独夹持光缆进行去皮操作，得到伸出光缆夹持装置所需长度的光纤，然后再整体安装到主架体上。
优选地，所述齿轮齿条机构通过一双向旋转电机驱动，便于实现光缆夹持装置和成端器加持装置的稳定地相互靠近或远离，实现光缆以及光缆内的光纤对所述成端器的插入和抽离。
本发明的有益效果是：
使用该熔端处理机时，通过光缆夹持装置夹持光缆，然后拨出需要插入成端器的光纤，从光缆夹持装置上伸出(一般为横向伸出)，成端器被夹持在成端器夹持装置上，且尾端被撑开，由于“光缆夹持装置和成端器夹持装置被配置为：光缆在光缆夹持装置上的伸出方向与成端器在成端器夹持装置上的尾端开口方向相对”，光缆夹持装置和成端器夹持装置相互靠近，成端器尾端被撑开，更易光缆上的光纤以及一部分光缆插入，所述光缆与所述成端器配合，光纤插 入成端器内部，然后从成端器上穿出(从成端器的头端穿出)，再通过断面处理装置放电处理光纤的端面，处理完成后，光缆夹持装置和成端器夹持装置相互远离，把光缆往回拉，因此光纤也往回拉，使光纤表面和成端器的陶瓷插芯齐平，然后取消成端器夹持装置对成端器的尾端的撑开，光缆与成端器完成配合，光缆被夹住固定，整个过程可以自动完成光纤插入现场成端连接器，完成光缆和成端连接器匹配，自动处理端面，同时处理完的端面，无需在进行其他任何物理接触，防止端面被破坏，总体上能够提高效率和成端器的安装成功率，同时使成端器后期使用中的光路损耗大大的降低。
附图说明
图1是本发明实施例1的结构示意图；
图2是本发明实施例1的侧视图；
图3是本发明实施例1的俯视图；
图4是本发明实施例1的折叠夹具扣合后的结构示意图；
图5是本发明实施例1的折叠夹具打开后的结构示意图；
图6是本发明实施例1的折叠夹具放置光缆时的结构示意图；
图7是本发明实施例1的成端器夹持装置扣合后的结构示意图；
图8是本发明实施例1的成端器夹持装置打开后的结构示意图；
图9是本发明实施例1的成端器夹持装置使用第一状态图；
图10是本发明实施例1的成端器夹持装置使用第二状态图；
图11是本发明实施例1的成端器夹持装置使用第三状态图；
图12是本发明实施例1的使用第一状态图；
图13是本发明实施例1的使用第二状态图；
图14是本发明实施例1的使用第三状态图；
图15是本发明实施例1的使用第四状态图；
图16是图15中的A处局部放大图；
图17是本发明实施例1的使用第五状态图；
图18是本发明的光缆旋紧尾帽的示意图；
图19是本发明实施例2的结构示意图；
图中标记：1-折叠夹具，1-1-第二压板，1-2-第二底座，1-3-剥线长度定位器，1-4-吸附磁铁，1-5-压块，2-齿条，3-光缆夹持底座，5-齿轮，7-导轨，8-成端器夹持装置，8-1-第一压板，8-2-第三压板，8-3第一底座，8-4-凸块，8-5-挡风壳，8-6-载纤台，9-端面处理装置，10-侧向摄像头，11-主架体，12-轴向摄像头，13-轴向照明部件，14-侧向照明部件，15-显示器，16-光缆，17-光纤，18-成端器，19-陶瓷插芯，20-电极，21-尾帽，22-双向旋转电机。
具体实施方式
下面结合实施例及具体实施方式对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例，凡基于本发明的发明内容所实现的技术均属于本发明的范围。
实施例1
如图1-3，一种熔端处理机，其包括：
主架体11，其为长条状的载体；
光缆夹持装置，其用于夹持光缆16；
成端器夹持装置8，其被配置为夹持成端器18时能够撑开成端器18的尾端；
端面处理装置9，其安装于所述成端器夹持装置8旁，且用于放电处理所述 光缆16中的穿出所述成端器18的光纤17端面(端面处理装置9中包含有能够放电的电极20，如图16)，所述光缆夹持装置、成端器夹持装置8和端面处理装置9均安装于所述主架体11上；
图像采集装置，其设置于所述端面处理装置9旁，用于采集穿出所述成端器18的光纤17的端部图像，所述图像采集装置上靠近成端器夹持装置8的一端设置有照明部件，所述图像采集装置被配置为：能够从穿出所述成端器18的光纤17的端部的轴向和侧向进行图像采集，实现采集的为轴向摄像头12和侧向摄像头10，均安装于主架体11上，轴向摄像头12从光纤17的轴向上对准光纤17的端部，侧向摄像头10安装于主架体11底部，由下往上从光纤17的侧向对准伸出成端器18的光纤17，所述照明部件对应轴向摄像头12和侧向摄像头10，分别为轴向照明部件13和侧向照明部件14，轴向照明部件13朝向光纤17的端面打光，侧向照明部件14朝向光纤17的侧面打光；
显示器15，所述显示器15安装于主架体11上，且与图像采集装置连接，用于显示图像采集装置采集到的光纤17相关的图像。
光缆夹持装置和成端器夹持装置8被配置为：光缆16在光缆夹持装置上的伸出方向与成端器18在成端器夹持装置8上的尾端开口方向相对，且所述光缆夹持装置和成端器夹持装置8能够进行相对靠近或远离，使所述光缆16以及光缆16内的光纤17与所述成端器18配合，本实施例中，所述光缆夹持装置通过一齿轮5齿条2机构安装于所述主架体11上(所述光缆夹持装置可拆卸地安装于所述主架体11上，即齿轮5齿条2机构设置于主架体11上，光缆夹持装置可拆卸地安装于齿轮5齿条2机构上)，所述齿轮5齿条2机构通过一双向旋转电机22驱动，成端器夹持装置8可拆卸地安装于主架体11上。
如图7-10，所述成端器夹持装置8包括：
第一底座8-3，其上设置有匹配成端器18的凹槽，根据其所匹配的成端器 18的不同，凹槽也分为多种，成端器夹持装置8也分为多个规格，由于其是可拆卸地安装于主架体11上，使用时按需装配即可，不同规格的成端器夹持装置8的第一底座8-3均不同；
第一压板8-1，其可扣合地安装于所述第一底座8-3顶部，且第一压板8-1的下表面设置有用撑开成端器18尾端的凸块8-4，所述凸块8-4被配置为：在所述第一压板8-1扣合于第一底座8-3上时，所述凸块8-4撑开成端器18尾端，且不与所述光缆16以及光缆16内的光纤17产生干涉；
第三压板8-2，所述第三压板8-2可扣合地安装于第一底座8-3侧面，第三压板8-2底部的轮廓与成端器18的侧面轮廓相匹配，成端器18安装于所述凹槽中时，先压下第三压板8-2实现成端器18的固定，然后再压下第一压板8-1把成端器18的尾端撑开，本实施例中，所述第一压板8-1可扣合地安装于第一底座8-3的一端，第一压板8-1向下扣合时能够同时压住第三压板8-2(第一压板8-1在第一底座8-3上的铰接位置位于第一底座8-3上靠近轴向摄像头12的一端，第三压板8-2在第一底座8-3上的铰接位置位于第一底座8-3侧面)，帮助第三压板8-2对成端器18的固定；
所述第一底座8-3上的所述凹槽内设置有载纤台8-6，其位于所述凹槽内用于匹配成端器18尾端的区域的中部，载纤台顶部设置有用于放置所述光纤17的导槽，且载纤台8-6被配置为：成端器18配合在凹槽内且未被所述凸块8-4撑开时，载纤台8-6不与成端器18产生干涉。
所述光缆夹持装置包括：
折叠夹具1(如图4-6)；
光缆夹持底座3，所述折叠夹具1与光缆夹持底座3间可拆卸地连接；
所述齿轮齿条机构包括：
所述双向旋转电机22，其安装于主架体11上；
齿轮5，所述齿轮5被双向旋转电机22驱动旋转；
齿条2，所述齿条2与光缆夹持底座3连接且同步运动；
导轨7，所述导轨7固定安装于主架体11上，所述光缆夹持底座3滑动地配合在导轨7上。
双向旋转电机22工作，带动齿条2平移从而带动光缆夹持底座3平移，从而带动折叠夹具1平移，使光缆16以及光缆16上的光纤17平移(沿光缆16轴线)。
(如图4-6)所述折叠夹具1包括：
第二底座1-2，所述第二底座1-2上设置有配合光缆1616的条形槽，所述第二底座1-2可拆卸地与光缆夹持底座3配合，光缆夹持底座3上有两个竖直设置的定位销，第二底上有对应的两个定位孔；
第二压板1-1，所述压板可开合地安装于第二底座1-2上，且第二底座1-2上设置有吸附磁铁1-4，第二压板1-1为金属件，所述第二压板1-1扣合在第二底座1-2上后由所述吸附磁铁1-4吸附固定，且第二压板1-1底面上设置有凸起的压块1-5，所述条形槽包括两端的窄段和中间的宽段，窄段匹配光缆16的直径，宽段匹配所述压块1-5，光缆16配合在第二底座1-2上时，同时穿过宽段和窄段，所述压块1-5被配置为：第二压板1-1扣合后，所述压块1-5向下匹配到宽段内且压紧宽段内的光缆16，实现光缆16在第二底座1-2上的固定；
剥线长度定位器1-3，其可翻转地安装在第二底座1-2端部，且翻转打开方向为光缆16在第二底座1-2上伸出的方向，使用时剥线长度定位器1-3打开，剥线长度定位器1-3内具备定长槽，其用于和光缆16匹配，从打开的剥线长度定位器1-3的头端开始向外去皮实现光纤17的露出，然后收回剥线长度定位器1-3，再把整个折叠夹具1安装于光缆夹持底座3上进行后续工作。
工作过程如图12-18，图12，准备放入成端器18到成端器夹持装置8凹槽内，图13，成端器18放入到凹槽内，图14，成端器夹持装置8扣合(图14中，第一压块8-1还未扣合，图中是翻起状态，只是为了便于清楚显示其他结构，图中成端器18尾端是撑开状态，实际上是第一压块8-1扣合后才撑开的，图中翻起第一压块8-1只是为了便于展示结构，图10、13和17都是这种情况)，凸块8-4撑开成端器18的尾端(如图9-11)，把光缆16放入光缆夹持装置(已去皮，光缆16前端露出一段光纤17，同时，光缆16放入时提前将尾帽21穿入光缆16)，然后驱动双向旋转电机22，推动光缆夹持装置移动，如图15，光纤17和部分光缆16插入成端器18，图像采集装置识别光纤17伸出光纤17陶瓷插芯19，双向旋转电机22停止，电极20放电处理光纤17的端面，图像采集装置识别端面处理效果，如果失败则重新进行上述过程，如果成功，则启动双向旋转电机22拉回光纤17一小段距离，使光纤17端面和陶瓷插芯19端面齐平，如图17，再打开成端器夹持装置8和光缆夹持装置，取出安装完光缆16的成端器18，旋紧成端器18的尾帽21。
实施例2
如图19，本实施例中，和实施例1不同之处在于，第一压板8-1在第一底座8-3上的铰接位置也位于第一底座8-3侧面，其和第三压板8-2并排设置，同 时，第一底座8-3上还设置有可开合的挡风壳8-5，所述挡风壳8-5扣合后能够覆盖第一底座8-3的顶部，第一压板8-1和第三压板8-2均被挡风壳8-5包裹；
同时，齿轮齿条机构也有差异，实施例1中齿轮5的轴横向设置，双向旋转电机22设置在主架体11一侧，实施例2中齿轮5则竖向设置，双向旋转电机22设置在主架体11底部且朝上穿过主架体11；
而本实施例中，载纤台8-6中除了设置有导槽外，还有与凸块8-4部分表面匹配的缺口，第一压板8-1扣合后，凸块8-4配合在所述缺口内，起到压光纤的作用，同时也便于凸块8-4自身的定位，凸块8-4匹配缺口后，凸块8-4的两侧均超出载纤台8-6侧面，对成端器18的尾端进行撑开。
其次，端面处理装置9位于第一底座8-3内部，侧向摄像头10位于主架体11底部且向上延伸到第一底座8-3内部，电极20对光纤17端面的处理在第一底座8-3内，由于挡风壳8-5的设置，轴向摄像头12和侧向摄像头10对光纤的图像采集也进一步减小了外部环境光的影响。

Claims (10)

  1. 一种熔端处理机，其特征在于，包括：
    光缆夹持装置，其用于夹持光缆；
    成端器夹持装置，其被配置为夹持成端器时能够撑开成端器的尾端；
    端面处理装置，其安装于所述成端器夹持装置旁，且用于放电处理所述光缆中的穿出所述成端器的光纤端面；
    光缆夹持装置和成端器夹持装置被配置为：光缆在光缆夹持装置上的伸出方向与成端器在成端器夹持装置上的尾端开口方向相对，且所述光缆夹持装置和成端器夹持装置能够进行相对靠近或远离，使所述光缆以及光缆内的光纤与所述成端器配合。
  2. 根据权利要求1所述的熔端处理机，其特征在于，还包括主架体，所述光缆夹持装置、成端器夹持装置和端面处理装置均安装于所述主架体上。
  3. 根据权利要求1所述的熔端处理机，其特征在于，还包括图像采集装置，其设置于所述端面处理装置旁，用于采集穿出所述成端器的光纤的端部图像。
  4. 根据权利要求2所述的熔端处理机，其特征在于，所述光缆夹持装置通过一齿轮齿条机构安装于所述主架体上。
  5. 根据权利要求1-4任意一项所述的熔端处理机，其特征在于，所述成端器夹持装置包括：
    第一底座，其上设置有匹配成端器的凹槽；
    第一压板，其可扣合地安装于所述第一底座顶部，且第一压板的下表面设置有用撑开成端器尾端的凸块，所述凸块被配置为：在所述第一压板扣合于第一底座上时，所述凸块撑开成端器尾端，且不与所述光缆以及光缆内的光纤产 生干涉。
  6. 根据权利要求5所述的熔端处理机，其特征在于，所述第一底座上的所述凹槽内设置有载纤台，其位于所述凹槽内用于匹配成端器尾端的区域的中部，载纤台顶部设置有用于放置所述光纤的导槽，且载纤台被配置为：成端器配合在凹槽内且未被所述凸块撑开时，载纤台不与成端器产生干涉。
  7. 根据权利要求3所述的熔端处理机，其特征在于，所述图像采集装置上靠近成端器夹持装置的一端设置有照明部件。
  8. 根据权利要求7所述的熔端处理机，其特征在于，所述图像采集装置被配置为：能够从穿出所述成端器的光纤的端部的轴向和侧向进行图像采集。
  9. 根据权利要求2所述的熔端处理机，其特征在于，所述光缆夹持装置可拆卸地安装于所述主架体上。
  10. 根据权利要求4所述的熔端处理机，其特征在于，所述齿轮齿条机构通过一双向旋转电机驱动。
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