WO2020010934A1 - Grinding system and method for slag - Google Patents

Grinding system and method for slag Download PDF

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Publication number
WO2020010934A1
WO2020010934A1 PCT/CN2019/088537 CN2019088537W WO2020010934A1 WO 2020010934 A1 WO2020010934 A1 WO 2020010934A1 CN 2019088537 W CN2019088537 W CN 2019088537W WO 2020010934 A1 WO2020010934 A1 WO 2020010934A1
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Prior art keywords
slag
crushing
crusher
bin
feeder
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PCT/CN2019/088537
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French (fr)
Chinese (zh)
Inventor
杨少燕
何荣权
高立强
孙明俊
李淑菲
梅志
Original Assignee
中国恩菲工程技术有限公司
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Priority claimed from CN201821086145.8U external-priority patent/CN208810266U/en
Priority claimed from CN201810750706.8A external-priority patent/CN108745593A/en
Application filed by 中国恩菲工程技术有限公司 filed Critical 中国恩菲工程技术有限公司
Publication of WO2020010934A1 publication Critical patent/WO2020010934A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material

Definitions

  • the present disclosure belongs to the field of beneficiation, and in particular, the present disclosure relates to a slag grinding system and method.
  • the most commonly used crushing devices in slag separation plants are semi-self-milling devices and traditional conventional crushing devices.
  • the standard Bond ball milling work index of slag is generally 19kWh / t ⁇ 23kWh / t.
  • the semi-self-grinding device generally includes a rough ore bin, a semi-self-grinding machine, a ball mill, a hydrocyclone, a slurry pump, and a belt conveyor.
  • the semi-self-grinding process is widely used in copper slag beneficiation at home and abroad.
  • the semi-self-grinding device is adopted, the process is short and the area is small, but the crushing test is required in the early stage, and the power consumption, steel ball consumption and liner consumption are high. The production is prone to fluctuate. -1 year.
  • the traditional conventional crushing and grinding device generally includes a buffer ore bin, a cone crusher, a vibrating screen, a powder ore bin, a ball mill, a hydrocyclone, a slurry pump, and a belt conveyor.
  • the process is long, there are many production links, dust pollution is more likely to occur during the production process, and the device covers a large area, which is easy to increase the land acquisition scope of the project and increase construction costs.
  • an object of the present disclosure is to propose a slag grinding system and method.
  • the power consumption of this system is 2-3kWh / t lower than that of the semi-self-grinding device, and the cycle of reaching the production standard can be shortened to less than 3 months.
  • the present invention has a compact configuration and a smaller footprint.
  • the present disclosure proposes a slag grinding system.
  • the system includes:
  • a coarse crushing unit which comprises a slag silo, a first feeder and a coarse crusher, which are connected in sequence, and the slag silo is provided with a grid screen;
  • the medium and fine crushing unit includes a medium and small buffer buffer chamber, a second feeder, a medium and small crusher, a vibrating screen, a storage bin, a third feeder and a fine and small crusher connected in this order, and the vibrating screen is arranged
  • a buffer bin and a powder ore bin are defined in the storage bin, the buffer bin is connected to the sieve feeding outlet of the vibrating screen, and the powder ore bin is connected to the screen of the vibrating screen.
  • the discharge outlet is connected, and the intermediate crushing buffer bin is connected with the coarse crushing crusher and the intermediate crushing crusher;
  • the grinding unit includes a fourth feeder, a ball mill, a pump pond, a slurry pump, and a cyclone connected in sequence, and the fourth feeder is connected to the powder ore bin.
  • the slag entering the coarse crushing crusher can be within a reasonable particle size range under the action of a grid sieve; by arranging the vibrating screen on the top of the storage bin, the The sieving material directly enters the powder ore bin, and the sieving material directly enters the buffer bin, so the screening plant and 2 belt conveyors can be omitted; after the coarse crushed slag is further crushed and finely crushed, the particle size range can be obtained.
  • the sieve material with a proportion of not less than 80% in the range of 9-9.5mm, after further grinding, an overflow with a particle size of less than 0.074mm and a proportion of not less than 65% can be obtained; the power consumption of the entire system is lower than that of a semi-self-grinding device 2 -3kWh / t, the consumption of steel balls and liners is also low, and the amount of test work required to use this system is small.
  • the cycle of achieving production and standards can be shortened to less than 3 months, while the operation is more stable, achieving the system's high efficiency. Energy saving; the entire system can significantly reduce the floor space and the transportation of intermediate products, reduce the investment in buildings and ventilation and dust removal systems, and make production more compact.
  • the slag crushing system according to the above embodiment of the present disclosure may also have the following additional technical features:
  • the above-mentioned slag crushing and grinding system further includes: a first belt conveyor, the first belt conveyor is respectively connected to the coarse crushing crusher and the middle crushing buffer bin, And the first belt conveyor is provided with a belt scale. Thereby, the coarse crushing slag in the coarse crushing crusher can be sent to the medium crushing buffer bin.
  • the above-mentioned slag crushing and grinding system further includes: a second belt conveyor, and the second belt conveyor is separately from the medium crushing crusher, the fine crushing crusher, and the The shaker is connected. Thereby, it is possible to send the middle crushed slag and the fine crushed slag to the vibrating screen.
  • the above-mentioned slag crushing system further includes: a third belt conveyor, the third belt conveyor is respectively connected to the fourth feeder and the ball mill, and The third belt conveyor is provided with a belt scale. Thereby, it is possible to send the undersize material to the ball mill through the fourth feeder.
  • an iron remover is provided on the first belt conveyor near the middle crushing buffer bin and on the second belt conveyor near the vibrating screen. This prevents the crusher from passing through the iron.
  • the first feeder is a heavy-duty plate feeder
  • the coarse crusher is a jaw crusher. Therefore, it is beneficial to improve the slag feeding efficiency and the effect of coarse crushing.
  • the middle crusher is a standard cone crusher
  • the fine crusher is a short-head cone crusher. Therefore, it is beneficial to improve the effect of medium crushing and fine crushing.
  • the present disclosure proposes a method for processing slag using the above system.
  • the method includes:
  • the coarsely crushed slag is supplied to the medium crushing crusher through the second feeder to perform medium crushing, so as to obtain a medium crushing slag, and the medium crushing slag is then sieved by the vibrating screen to obtain
  • the upper sieve material and the lower sieve material, the upper sieve material is supplied to the fine crushing crusher through the third feeder to be finely crushed, so as to obtain a finely divided slag, and the lower sieve material is stored in the ore bin;
  • the slag entering the coarse crushing crusher can be within a reasonable particle size range under the action of a grid sieve; by arranging the vibrating screen on the top of the storage bin, the The sieving material directly enters the powder ore bin, and the sieving material directly enters the buffer bin, so the screening plant and 2 belt conveyors can be omitted; after the coarse crushed slag is further crushed and finely crushed, the particle size range can be obtained.
  • the sieve material with a proportion of not less than 80% in the range of 9-9.5mm, after further grinding, an overflow with a particle size of less than 0.074mm and a proportion of not less than 65% can be obtained; the power consumption of the entire system is lower than that of a semi-self-grinding device 2 -3kWh / t, the consumption of steel balls and liners is also low, and the amount of test work required to use this system is small.
  • the cycle of achieving production and standards can be shortened to less than 3 months, while the operation is more stable, achieving the system's high efficiency. Energy saving; the entire system can significantly reduce the floor space and the transportation of intermediate products, reduce the investment in buildings and ventilation and dust removal systems, and make production more compact.
  • the slag grinding method according to the above embodiment of the present disclosure may also have the following additional technical features:
  • the method for crushing and grinding the slag further includes: sending the middle crushed slag and the finely crushed slag to the vibrating screen through the second belt conveyor for screening. This simplifies configuration and reduces investment.
  • the particle size of the undersize material is 9-9.5mm and the proportion is not less than 80%. Therefore, it is beneficial to reduce the energy consumption of grinding.
  • step (3) the proportion of less than 0.074 mm in the swirling slurry is not less than 65%. Therefore, it is beneficial to improve the efficiency of subsequent flotation.
  • FIG. 1 is a schematic structural diagram of a slag crushing system according to an embodiment of the present disclosure
  • FIG. 2 is a schematic structural diagram of a slag crushing system according to still another embodiment of the present disclosure.
  • FIG. 3 is a schematic structural diagram of a slag crushing system according to another embodiment of the present disclosure.
  • FIG. 4 is a schematic structural diagram of a slag crushing system according to another embodiment of the present disclosure.
  • FIG. 5 is a schematic structural diagram of a slag crushing and grinding system according to another embodiment of the present disclosure.
  • FIG. 6 is a schematic flowchart of a slag crushing method using a slag crushing system according to an embodiment of the present disclosure.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as “first” and “second” may explicitly or implicitly include at least one of the features. In the description of the present disclosure, the meaning of "plurality” is at least two, for example, two, three, etc., unless it is specifically and specifically defined otherwise.
  • the terms “installation,” “connected,” “connected,” and “fixed” should be understood broadly unless otherwise specified and limited. For example, they can be fixed or detachable. Or integrated; it can be mechanical or electrical; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction between two elements, unless otherwise specified The limit.
  • the specific meanings of the above terms in the present disclosure can be understood according to specific situations.
  • the first feature "on” or “down” of the second feature may be the first and second features in direct contact, or the first and second features indirectly through an intermediate medium. contact.
  • the first feature is “above”, “above”, and “above” the second feature.
  • the first feature is directly above or obliquely above the second feature, or it only indicates that the first feature is higher in level than the second feature.
  • the first feature is “below”, “below”, and “below” of the second feature.
  • the first feature may be directly below or obliquely below the second feature, or it may simply indicate that the first feature is less horizontal than the second feature.
  • the present disclosure proposes a slag crushing and grinding system. According to an embodiment of the present disclosure, referring to FIG.
  • the coarse crushing unit 100 includes a slag bin 110, a first feeder 120, and a coarse crusher 130, which are sequentially connected.
  • the slag bin 110 is provided with a grid screen 11 and is adapted to pass through the grid screen in the slag bin. Screening, screening out slag with a particle size that meets the requirements, and then sending it to the coarse crushing crusher through the first feeder to crush, so as to obtain the coarse crushed slag.
  • the coarse crushing unit can be set at the boundary of the slag crushing site, so that the crushed slag can be transported to the slag bin by a front loader; the first feeder is arranged at the bottom of the slag bin, and the first feeder can be a heavy-duty plate feeder.
  • the heavy-duty plate feeder is a kind of conveying equipment that can convey materials with different particle sizes and different bulk weights to various receiving devices.
  • This machine is mainly used for continuous and uniform from the storage bin to the crusher, conveyor or other machinery. Feeding can also be used for short-distance conveying large and dense materials. It is widely used in mining, metallurgy, building materials, chemical, coal and other industries; the coarse crusher can be a jaw crusher, and the jaw crusher has a simple structure. , Easy to manufacture, reliable work.
  • the particle size of the slag is determined according to the selected coarse crushing crusher.
  • the jaw crusher can be divided into large, medium and small according to the width of the inlet. There are three types. Large-scale machines are those with a feed opening width of more than 600mm, medium-size machines with a feed-port width of 300-600mm, and small machines with a feed-port width less than 300mm.
  • Large-scale machines are those with a feed opening width of more than 600mm, medium-size machines with a feed-port width of 300-600mm, and small machines with a feed-port width less than 300mm.
  • the particle size of the slag screened by a grid sieve cannot be greater than 600mm.
  • the particle size of the coarsely crushed slag after coarsely crushed by the jaw crusher is not more than 160 mm. This is determined by the size of the discharge opening of the jaw crusher. Therefore, it is beneficial to achieve follow-up crushing and save energy consumption of the system.
  • the medium and fine crushing unit 200 includes a medium and small crushing buffer bin 210, a second feeder 220, a medium and small crusher 230, a vibrating screen 240, a storage bin 250, a third feeder 260, and a fine and small crusher connected in order.
  • the crusher 270 and the vibrating screen 240 are arranged on the top of the storage bin 250.
  • a buffer bin 251 and a powder ore bin 252 are defined in the storage bin 250.
  • the buffer bin 251 is connected to the sieve feeding outlet 241 of the vibrating screen 240, and the powder ore bin 252 and The lower sieve outlet 242 of the vibrating screen 240 is connected, the middle crushing buffer bin 210 is connected to the coarse crushing crusher 130 and the medium crushing crusher 230, and is suitable for sending the coarse crushing slag in the middle crushing buffer bin through a second feeder. It is crushed by a medium crushing crusher to obtain a medium crushed slag. After the medium crushed slag is screened by a vibrating screen, the sieving material with a particle size that meets the requirements of subsequent grinding and the sieving material with a particle size that does not meet the requirements are obtained.
  • the second feeder is located at the bottom of the middle crushing buffer bin.
  • the second feeder can be a belt feeder.
  • the belt feeder has a strong conveying capacity, a long conveying distance, a simple structure, easy maintenance, and can be conveniently implemented.
  • Medium crushing crusher can be standard cone crusher, standard cone crusher has large crushing ratio, high efficiency, low energy consumption, uniform product particle size
  • vibrating screen can be single-layer banana vibrating screen, By adjusting the excitation force of the upper and lower rotating weights of the vibrating screen, the amplitude can be changed, and adjusting the spatial phase angle of the upper and lower weights can change the curve shape of the trajectory of the sieve surface and change the movement of the material on the sieve surface.
  • buffer bin The powder ore bin can be two parts of the storage bin, or two mutually independent components can be arranged side by side.
  • the powder ore bin can be a round flat-bottom ore bin, which can be used to adjust between crushing and grinding.
  • the third feeder can be a vibratory feeder, which can evenly and continuously feed the material in the buffer bin to the fine crusher; fine crusher Placed side by side with the medium crusher, the fine crusher can be a short-head cone crusher, which has the characteristics of large crushing ratio, high efficiency, high throughput, low operating cost, convenient adjustment, and economical use.
  • the medium and fine crushing unit is arranged next to the powder plant's common plant, and the medium crushing buffer bin is located on the side span of the plant.
  • the intermediate crushing buffer bin 210 and the coarse crushing crusher 130 are connected by a first belt conveyor 280, and a belt scale 21 is provided on the first belt conveyor 280.
  • the coarsely crushed slag in the coarsely crushed crusher can be supplied to the intermediate crushed buffer bin, and at the same time, the amount of the coarsely crushed slag in the medium and fine crushing process can be recorded by a belt scale to achieve production control.
  • the medium crusher 230 and the fine crusher 270 are connected to the vibrating screen 240 through a second belt conveyor 290.
  • the middle crushed slag and the finely crushed slag can be sent to the vibrating screen for screening by the second belt conveyor, so as to further realize the full utilization of the space of the factory building.
  • the second belt conveyor may include three belt conveyors, and the three belt conveyors cooperate with each other to jointly send the medium crushed slag and the fine crushed slag to the vibrating screen.
  • the position of the first belt conveyor 280 near the crushing buffer bin 210 and the position of the second belt conveyor 290 near the vibrating screen 240 are provided with the iron remover 22. And suitable for one iron removal process when the first belt conveyor sends the coarsely crushed slag to the medium crushing buffer bin and the second belt conveyor sends the medium crushed slag and / or finely crushed slag to the vibrating screen. Secondary iron removal. This prevents the crusher from passing through the iron.
  • the particle size of the undersize material is 9-9.5mm and the proportion is not less than 80%. Therefore, it is beneficial to improve the efficiency of the subsequent grinding process.
  • the pulverizing unit 300 includes a fourth feeder 310, a ball mill 320, a pump tank 330, a slurry pump 340, and a cyclone 350, which are sequentially connected, and the fourth feeder 310 and the powder hopper 252 It is connected and suitable for supplying the sieving material to the ball mill through a fourth feeder for wet grinding treatment, so as to obtain the wet grinding pulp.
  • the wet grinding pulp is stored in a pump pool and pumped to the cyclone through the slurry for separation treatment.
  • the obtained sedimentation is returned to the ball mill, and the obtained overflow is sent to the subsequent flotation process.
  • the fourth feeder is located at the bottom of the powder ore bin.
  • the fourth feeder can be a disc feeder.
  • the disc feeder has a simple structure, reliable operation, convenient adjustment and installation, and is light in weight, small in size, and works. Reliable, long life and easy maintenance.
  • the fourth feeder 310 and the ball mill 320 are connected by a third belt conveyor 360, and the third belt conveyor 360 is provided with a belt scale 21, which is suitable for passing
  • the third belt conveyor supplies the undersize from the fourth feeder to the ball mill for wet grinding, and the belt scale on the third belt conveyor can record the undersize supplied to the grinding process.
  • the amount which is beneficial to control the entire grinding process.
  • the proportion of the particle size in the swirling slurry of less than 0.074 mm is not less than 65%. Therefore, it is beneficial to improve the flotation efficiency of the subsequent flotation process.
  • the slag entering the coarse crushing crusher can be within a reasonable particle size range under the action of a grid sieve; by arranging the vibrating screen on the top of the storage bin, the The sieving material directly enters the powder ore bin, and the sieving material directly enters the buffer bin, so the screening plant and 2 belt conveyors can be omitted; after the coarse crushed slag is further crushed and finely crushed, the particle size range can be obtained.
  • the sieve material with a proportion of not less than 80% in the range of 9-9.5mm, after further grinding, an overflow with a particle size of less than 0.074mm and a proportion of not less than 65% can be obtained; the power consumption of the entire system is lower than that of a semi-self-grinding device 2 -3kWh / t, the consumption of steel balls and liners is also low, and the amount of test work required to use this system is small.
  • the cycle of achieving production and standards can be shortened to less than 3 months, while the operation is more stable, achieving the system's high efficiency. Energy saving; the entire system can significantly reduce the floor space and the transportation of intermediate products, reduce the investment in buildings and ventilation and dust removal systems, and make production more compact.
  • the present disclosure proposes a method for processing slag using the above system.
  • the method includes:
  • the slag in the slag bin is supplied to the coarse crushing crusher through the first feeder for coarse crushing.
  • the slag with a particle size that meets the requirements is selected by screening through a grid sieve in the slag bin, and then sent to the coarse crushing crusher through the first feeder to be crushed to obtain the coarse crushed slag.
  • the particle size of the slag is determined according to the selected coarse crushing crusher.
  • the jaw crusher can be divided into large, medium and small according to the width of the inlet. There are three types. Large-scale machines are those with a feed opening width of more than 600mm, medium-size machines with a feed-port width of 300-600mm, and small machines with a feed-port width less than 300mm.
  • Large-scale machines are those with a feed opening width of more than 600mm, medium-size machines with a feed-port width of 300-600mm, and small machines with a feed-port width less than 300mm.
  • the particle size of the slag screened by a grid sieve cannot be greater than 600mm.
  • the particle size of the coarsely crushed slag after coarsely crushed by the jaw crusher is not more than 160 mm. This is determined by the size of the ore discharge opening of the jaw crusher, which is conducive to subsequent crushing and saves energy consumption of the system.
  • the coarsely crushed slag in the medium crushing buffer bin is sent to the medium crushing crusher through the second feeder to be crushed in order to obtain the medium crushed slag.
  • the particle size meets the following requirements.
  • the sieve material required for grinding and the sieve material with a particle size that does not meet the requirements are sent to the powder ore bin in the storage bin for storage.
  • the sieve material falls to the buffer bin and is sent to the fine crusher by the third feeder. Finely grind.
  • the particle size of the undersize material is 9-9.5mm and the proportion is not less than 80%. Therefore, it is beneficial to improve the efficiency of the subsequent grinding process.
  • both the middle crushed slag and the finely crushed slag are conveyed to a vibrating screen by a second belt conveyor for screening.
  • the middle crushed slag and the finely crushed slag can be sent to the vibrating screen for screening by the second belt conveyor, so as to further realize the full utilization of the space of the factory building.
  • the sieve material is supplied to the ball mill through a fourth feeder for wet grinding treatment, so as to obtain the wet ground pulp, the wet ground pulp is stored in a pump pond for backup, and the slurry is pumped to a cyclone for separation treatment.
  • the obtained sedimentation is returned to the ball mill, and the obtained overflow is sent to the subsequent flotation process.
  • the proportion of the particle diameter in the overflow that is less than 0.074 mm is not less than 65%. Therefore, it is beneficial to improve the flotation efficiency of the subsequent flotation process.
  • the slag entering the coarse crushing crusher can be within a reasonable particle size range under the action of a grid sieve; by arranging the vibrating screen on the top of the storage bin, the The sieving material directly enters the powder ore bin, and the sieving material directly enters the buffer bin, so the screening plant and 2 belt conveyors can be omitted; after the coarse crushed slag is further crushed and finely crushed, the particle size range can be obtained.
  • the sieve material with a proportion of not less than 80% in the range of 9-9.5mm, after further grinding, an overflow with a particle size of less than 0.074mm and a proportion of not less than 65% can be obtained; the power consumption of the entire system is lower than that of a semi-self-grinding device 2 -3kWh / t, the consumption of steel balls and liners is also low, and the amount of test work required to use this system is small.
  • the cycle of achieving production and standards can be shortened to less than 3 months, while the operation is more stable, achieving the system's high efficiency. Energy saving; the entire system can significantly reduce the floor space and the transportation of intermediate products, reduce the investment in buildings and ventilation and dust removal systems, and make production more compact.

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Abstract

Provided is a grinding system for slag. The system comprises: a coarse crushing unit (100), the coarse crushing unit comprising a slag bin (110), a first feeder (120), and a coarse crusher (130) connected in sequence, the slag bin being provided with a grid screen (11); a secondary fine crushing unit (200), the secondary fine crushing unit comprising a secondary crushing surge bin (210), a second feeder (220), a secondary crusher (230), a vibrating sieve (240), a storage bin (250), a third feeder (260), and a fine crusher (270) connected in sequence, the vibrating sieve being disposed at the top of the storage bin, a surge bin (251) and a fine-ore bin (252) being defined in the storage bin, the surge bin being connected to the oversize outlet of the vibrating sieve, the fine-ore bin being connected to the undersize outlet of the vibrating sieve, and the secondary crushing surge bin being connected to the coarse crusher and the secondary crusher; and an ore grinding unit (300), the ore grinding unit comprising a fourth feeder (310), a ball mill (320), a pump sump (330), a slurry pump (340), and a cyclone (350) connected in sequence, the fourth feeders being connected to the fin-ore bin. Also provided is a grinding method for slag.

Description

炉渣的碎磨系统和方法Slag crushing system and method 技术领域Technical field
本公开属于选矿领域,具体而言,本公开涉及炉渣的碎磨系统和方法。The present disclosure belongs to the field of beneficiation, and in particular, the present disclosure relates to a slag grinding system and method.
背景技术Background technique
破碎与磨矿在炉渣选矿工艺中是不可缺少的重要组成部分,是提高选矿技术经济指标的前提条件。Crushing and grinding is an indispensable and important part of the slag beneficiation process, and it is a prerequisite for improving the technical and economic indicators of beneficiation.
目前,在渣选厂应用较为普遍的碎磨装置是半自磨装置和传统的常规碎磨装置。根据国内外炉渣选矿的统计数据,炉渣的标准邦德球磨功指数一般为19kWh/t~23kWh/t。At present, the most commonly used crushing devices in slag separation plants are semi-self-milling devices and traditional conventional crushing devices. According to the statistical data of slag beneficiation at home and abroad, the standard Bond ball milling work index of slag is generally 19kWh / t ~ 23kWh / t.
半自磨装置一般包括粗矿仓、半自磨机、球磨机、水力旋流器、渣浆泵、带式输送机。半自磨工艺在国内外被广泛应用于铜炉渣选矿上。采用半自磨装置,流程较短,占地面积小,但前期需要进行碎磨试验,且电力消耗、钢球消耗和衬板消耗均较高,生产较易波动,达产达标周期长达0.5-1年。The semi-self-grinding device generally includes a rough ore bin, a semi-self-grinding machine, a ball mill, a hydrocyclone, a slurry pump, and a belt conveyor. The semi-self-grinding process is widely used in copper slag beneficiation at home and abroad. The semi-self-grinding device is adopted, the process is short and the area is small, but the crushing test is required in the early stage, and the power consumption, steel ball consumption and liner consumption are high. The production is prone to fluctuate. -1 year.
传统的常规碎磨装置一般包括缓冲矿仓、圆锥破碎机、振动筛、粉矿仓、球磨机、水力旋流器、渣浆泵、带式输送机。流程较长,生产环节多,生产过程中更易产生粉尘污染,且该装置占地面积大,易增大项目征地范围,增加建设费用。The traditional conventional crushing and grinding device generally includes a buffer ore bin, a cone crusher, a vibrating screen, a powder ore bin, a ball mill, a hydrocyclone, a slurry pump, and a belt conveyor. The process is long, there are many production links, dust pollution is more likely to occur during the production process, and the device covers a large area, which is easy to increase the land acquisition scope of the project and increase construction costs.
因此,现有炉渣的碎磨技术有待进一步改进。Therefore, the existing slag grinding technology needs to be further improved.
公开内容Public content
本公开旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本公开的一个目的在于提出一种炉渣的碎磨系统和方法。该系统电耗较半自磨装置低2-3kWh/t,达产达标周期可缩短至3个月以内,得到的筛下料粒径在9-9.5mm的占比不小于80%,与常规碎磨装置相比,本发明配置紧凑、占地面积更少。The present disclosure aims to solve at least one of the technical problems in the related art. For this reason, an object of the present disclosure is to propose a slag grinding system and method. The power consumption of this system is 2-3kWh / t lower than that of the semi-self-grinding device, and the cycle of reaching the production standard can be shortened to less than 3 months. Compared with the crushing and grinding device, the present invention has a compact configuration and a smaller footprint.
在本公开的一个方面,本公开提出了一种炉渣的碎磨系统,根据本公开的实施例,该系统包括:In one aspect of the present disclosure, the present disclosure proposes a slag grinding system. According to an embodiment of the present disclosure, the system includes:
粗碎单元,所述粗碎单元包括依次相连的炉渣仓、第一给料机和粗碎破碎机,所述炉渣仓设有格筛;A coarse crushing unit, which comprises a slag silo, a first feeder and a coarse crusher, which are connected in sequence, and the slag silo is provided with a grid screen;
中细碎单元,所述中细碎单元包括依次相连的中碎缓冲仓、第二给料机、中碎破碎机、振动筛、存储仓、第三给料机和细碎破碎机,所述振动筛布置在所述存储仓的顶部,所述存储仓中限定出缓冲仓和粉矿仓,所述缓冲仓与所述振动筛的筛上料出口相连,所述粉矿仓与所述振动筛的筛下料出口相连,所述中碎缓冲仓与所述粗碎破碎机和所述中碎破碎机 相连;Medium and fine crushing unit, the medium and fine crushing unit includes a medium and small buffer buffer chamber, a second feeder, a medium and small crusher, a vibrating screen, a storage bin, a third feeder and a fine and small crusher connected in this order, and the vibrating screen is arranged On the top of the storage bin, a buffer bin and a powder ore bin are defined in the storage bin, the buffer bin is connected to the sieve feeding outlet of the vibrating screen, and the powder ore bin is connected to the screen of the vibrating screen. The discharge outlet is connected, and the intermediate crushing buffer bin is connected with the coarse crushing crusher and the intermediate crushing crusher;
磨矿单元,所述磨矿单元包括依次相连的第四给料机、球磨机、泵池、渣浆泵和旋流器,所述第四给料机与所述粉矿仓相连。Grinding unit, the grinding unit includes a fourth feeder, a ball mill, a pump pond, a slurry pump, and a cyclone connected in sequence, and the fourth feeder is connected to the powder ore bin.
根据本公开实施例的炉渣的碎磨系统,在格筛的作用下,可使得进入粗碎破碎机的炉渣在合理的粒径范围内;通过将振动筛布置在存储仓的顶部,振动筛的筛下料直接进入粉矿仓,筛上料直接进入缓冲仓,由此可省去筛分厂房和2条带式输送机;粗碎炉渣经进一步中碎和细碎后,可得到粒径范围在9-9.5mm范围内占比不小于80%的筛下料,经进一步磨矿后可得到粒径小于0.074mm占比不小于65%的溢流;整个系统电耗较半自磨装置低2-3kWh/t,钢球和衬板的消耗也较低,且采用本系统需进行的试验工作量少,达产达标周期可缩短至3个月以内,同时运行更加稳定,实现了系统的高效节能;整个系统可显著减少占地面积和中间产品的倒运,降低了建筑物和通风除尘系统的投资,生产更紧凑。According to the slag crushing and grinding system according to the embodiment of the present disclosure, the slag entering the coarse crushing crusher can be within a reasonable particle size range under the action of a grid sieve; by arranging the vibrating screen on the top of the storage bin, the The sieving material directly enters the powder ore bin, and the sieving material directly enters the buffer bin, so the screening plant and 2 belt conveyors can be omitted; after the coarse crushed slag is further crushed and finely crushed, the particle size range can be obtained. The sieve material with a proportion of not less than 80% in the range of 9-9.5mm, after further grinding, an overflow with a particle size of less than 0.074mm and a proportion of not less than 65% can be obtained; the power consumption of the entire system is lower than that of a semi-self-grinding device 2 -3kWh / t, the consumption of steel balls and liners is also low, and the amount of test work required to use this system is small. The cycle of achieving production and standards can be shortened to less than 3 months, while the operation is more stable, achieving the system's high efficiency. Energy saving; the entire system can significantly reduce the floor space and the transportation of intermediate products, reduce the investment in buildings and ventilation and dust removal systems, and make production more compact.
另外,根据本公开上述实施例的炉渣的碎磨系统,还可以具有如下附加的技术特征:In addition, the slag crushing system according to the above embodiment of the present disclosure may also have the following additional technical features:
在本公开的一些实施例中,上述炉渣的碎磨系统进一步包括:第一带式输送机,所述第一带式输送机分别与所述粗碎破碎机和所述中碎缓冲仓相连,并且所述第一带式输送机上设有皮带秤。由此,可实现将粗碎破碎机中的粗碎炉渣送至中碎缓冲仓。In some embodiments of the present disclosure, the above-mentioned slag crushing and grinding system further includes: a first belt conveyor, the first belt conveyor is respectively connected to the coarse crushing crusher and the middle crushing buffer bin, And the first belt conveyor is provided with a belt scale. Thereby, the coarse crushing slag in the coarse crushing crusher can be sent to the medium crushing buffer bin.
在本公开的一些实施例中,上述炉渣的碎磨系统进一步包括:第二带式输送机,所述第二带式输送机分别与所述中碎破碎机、所述细碎破碎机和所述振动筛相连。由此,可实现将中碎炉渣和细碎炉渣送至振动筛。In some embodiments of the present disclosure, the above-mentioned slag crushing and grinding system further includes: a second belt conveyor, and the second belt conveyor is separately from the medium crushing crusher, the fine crushing crusher, and the The shaker is connected. Thereby, it is possible to send the middle crushed slag and the fine crushed slag to the vibrating screen.
在本公开的一些实施例中,上述炉渣的碎磨系统进一步包括:第三带式输送机,所述第三带式输送机分别与所述第四给料机和所述球磨机相连,并且所述第三带式输送机上设有皮带秤。由此,可实现将筛下料经第四给料机送至球磨机。In some embodiments of the present disclosure, the above-mentioned slag crushing system further includes: a third belt conveyor, the third belt conveyor is respectively connected to the fourth feeder and the ball mill, and The third belt conveyor is provided with a belt scale. Thereby, it is possible to send the undersize material to the ball mill through the fourth feeder.
在本公开的一些实施例中,在所述第一带式输送机上靠近所述中碎缓冲仓的位置及所述第二带式输送机上靠近所述振动筛的位置均设有除铁器。由此,可防止破碎机过铁。In some embodiments of the present disclosure, an iron remover is provided on the first belt conveyor near the middle crushing buffer bin and on the second belt conveyor near the vibrating screen. This prevents the crusher from passing through the iron.
在本公开的一些实施例中,所述第一给料机为重型板式给料机,所述粗碎破碎机为颚式破碎机。由此,有利于提高炉渣的给料效率和粗碎效果。In some embodiments of the present disclosure, the first feeder is a heavy-duty plate feeder, and the coarse crusher is a jaw crusher. Therefore, it is beneficial to improve the slag feeding efficiency and the effect of coarse crushing.
在本公开的一些实施例中,所述中碎破碎机为标准圆锥破碎机,所述细碎破碎机为短头圆锥破碎机。由此,有利于提高中碎和细碎的效果。In some embodiments of the present disclosure, the middle crusher is a standard cone crusher, and the fine crusher is a short-head cone crusher. Therefore, it is beneficial to improve the effect of medium crushing and fine crushing.
在本公开的再一个方面,本公开提出了一种采用上述系统处理炉渣的方法,根据本公开的实施例,该方法包括:In yet another aspect of the present disclosure, the present disclosure proposes a method for processing slag using the above system. According to an embodiment of the present disclosure, the method includes:
(1)将所述炉渣仓中的炉渣通过所述第一给料机供给至所述粗碎破碎机进行粗碎,以便得到粗碎炉渣;(1) supplying the slag in the slag bin to the coarse crushing crusher through the first feeder to perform coarse crushing so as to obtain the coarse crushed slag;
(2)将所述粗碎炉渣经所述第二给料机供给至所述中碎破碎机进行中碎,以便得到中 碎炉渣,所述中碎炉渣再经所述振动筛筛分,得到筛上料和筛下料,所述筛上料经所述第三给料机供给至所述细碎破碎机进行细碎,以便得到细碎炉渣,所述筛下料存储于所述粉矿仓;(2) The coarsely crushed slag is supplied to the medium crushing crusher through the second feeder to perform medium crushing, so as to obtain a medium crushing slag, and the medium crushing slag is then sieved by the vibrating screen to obtain The upper sieve material and the lower sieve material, the upper sieve material is supplied to the fine crushing crusher through the third feeder to be finely crushed, so as to obtain a finely divided slag, and the lower sieve material is stored in the ore bin;
(3)将所述粉矿仓中的所述筛下料经所述第四给料机供给至所述球磨机进行湿磨处理,以便得到湿磨矿浆,所述湿磨矿浆经所述渣浆泵供给至所述旋流器进行分离处理,以便得到溢流和沉砂。(3) supplying the undersized material in the powder ore bin to the ball mill through the fourth feeder for wet grinding treatment, so as to obtain wet ground pulp, the wet ground pulp passing through the slag A pump is supplied to the cyclone for separation treatment so as to obtain overflow and settling.
根据本公开实施例的炉渣的碎磨方法,在格筛的作用下,可使得进入粗碎破碎机的炉渣在合理的粒径范围内;通过将振动筛布置在存储仓的顶部,振动筛的筛下料直接进入粉矿仓,筛上料直接进入缓冲仓,由此可省去筛分厂房和2条带式输送机;粗碎炉渣经进一步中碎和细碎后,可得到粒径范围在9-9.5mm范围内占比不小于80%的筛下料,经进一步磨矿后可得到粒径小于0.074mm占比不小于65%的溢流;整个系统电耗较半自磨装置低2-3kWh/t,钢球和衬板的消耗也较低,且采用本系统需进行的试验工作量少,达产达标周期可缩短至3个月以内,同时运行更加稳定,实现了系统的高效节能;整个系统可显著减少占地面积和中间产品的倒运,降低了建筑物和通风除尘系统的投资,生产更紧凑。According to the slag grinding method of the embodiment of the present disclosure, the slag entering the coarse crushing crusher can be within a reasonable particle size range under the action of a grid sieve; by arranging the vibrating screen on the top of the storage bin, the The sieving material directly enters the powder ore bin, and the sieving material directly enters the buffer bin, so the screening plant and 2 belt conveyors can be omitted; after the coarse crushed slag is further crushed and finely crushed, the particle size range can be obtained. The sieve material with a proportion of not less than 80% in the range of 9-9.5mm, after further grinding, an overflow with a particle size of less than 0.074mm and a proportion of not less than 65% can be obtained; the power consumption of the entire system is lower than that of a semi-self-grinding device 2 -3kWh / t, the consumption of steel balls and liners is also low, and the amount of test work required to use this system is small. The cycle of achieving production and standards can be shortened to less than 3 months, while the operation is more stable, achieving the system's high efficiency. Energy saving; the entire system can significantly reduce the floor space and the transportation of intermediate products, reduce the investment in buildings and ventilation and dust removal systems, and make production more compact.
另外,根据本公开上述实施例的炉渣的碎磨方法还可以具有如下附加的技术特征:In addition, the slag grinding method according to the above embodiment of the present disclosure may also have the following additional technical features:
在本公开的一些实施例中,上述炉渣的碎磨方法进一步包括:所述中碎炉渣和所述细碎炉渣均经所述第二带式输送机输送至所述振动筛进行筛分处理。由此,可简化配置,降低投资。In some embodiments of the present disclosure, the method for crushing and grinding the slag further includes: sending the middle crushed slag and the finely crushed slag to the vibrating screen through the second belt conveyor for screening. This simplifies configuration and reduces investment.
在本公开的一些实施例中,在步骤(2)中,所述筛下料的粒径为9-9.5mm占比不小于80%。由此,有利于降低磨矿的能耗。In some embodiments of the present disclosure, in step (2), the particle size of the undersize material is 9-9.5mm and the proportion is not less than 80%. Therefore, it is beneficial to reduce the energy consumption of grinding.
在本公开的一些实施例中,在步骤(3)中,所述旋流矿浆中小于0.074mm的占比不小于65%。由此,有利于提高后续浮选的效率。In some embodiments of the present disclosure, in step (3), the proportion of less than 0.074 mm in the swirling slurry is not less than 65%. Therefore, it is beneficial to improve the efficiency of subsequent flotation.
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。Additional aspects and advantages of the present disclosure will be given in part in the following description, and part of them will become apparent from the following description, or be learned through the practice of the present disclosure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and / or additional aspects and advantages of the present disclosure will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1是根据本公开一个实施例的炉渣的碎磨系统结构示意图;1 is a schematic structural diagram of a slag crushing system according to an embodiment of the present disclosure;
图2是根据本公开再一个实施例的炉渣的碎磨系统结构示意图;2 is a schematic structural diagram of a slag crushing system according to still another embodiment of the present disclosure;
图3是根据本公开又一个实施例的炉渣的碎磨系统结构示意图;3 is a schematic structural diagram of a slag crushing system according to another embodiment of the present disclosure;
图4是根据本公开又一个实施例的炉渣的碎磨系统结构示意图;4 is a schematic structural diagram of a slag crushing system according to another embodiment of the present disclosure;
图5是根据本公开又一个实施例的炉渣的碎磨系统结构示意图;5 is a schematic structural diagram of a slag crushing and grinding system according to another embodiment of the present disclosure;
图6是根据本公开一个实施例的采用炉渣的碎磨系统进行炉渣碎磨的方法流程示意图。FIG. 6 is a schematic flowchart of a slag crushing method using a slag crushing system according to an embodiment of the present disclosure.
公开详细描述Public detailed description
下面详细描述本公开的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。Hereinafter, embodiments of the present disclosure will be described in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present disclosure, and should not be construed as limiting the present disclosure.
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of this disclosure, it needs to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Rear "," left "," right "," vertical "," horizontal "," top "," bottom "," inside "," outside "," clockwise "," counterclockwise "," axial " The azimuth or position relationship indicated by ", radial", "circumferential", etc. is based on the azimuth or position relationship shown in the drawings, and is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or suggesting the device or An element must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present disclosure.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本公开的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present disclosure, the meaning of "plurality" is at least two, for example, two, three, etc., unless it is specifically and specifically defined otherwise.
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In this disclosure, the terms "installation," "connected," "connected," and "fixed" should be understood broadly unless otherwise specified and limited. For example, they can be fixed or detachable. Or integrated; it can be mechanical or electrical; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction between two elements, unless otherwise specified The limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific situations.
在本公开中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In this disclosure, unless explicitly stated and defined otherwise, the first feature "on" or "down" of the second feature may be the first and second features in direct contact, or the first and second features indirectly through an intermediate medium. contact. Moreover, the first feature is "above", "above", and "above" the second feature. The first feature is directly above or obliquely above the second feature, or it only indicates that the first feature is higher in level than the second feature. The first feature is “below”, “below”, and “below” of the second feature. The first feature may be directly below or obliquely below the second feature, or it may simply indicate that the first feature is less horizontal than the second feature.
在本公开的一个方面,本公开提出了一种炉渣的碎磨系统,根据本公开的实施例,参考图1,该系统包括:粗碎单元100、中细碎单元200和磨矿单元300。In one aspect of the present disclosure, the present disclosure proposes a slag crushing and grinding system. According to an embodiment of the present disclosure, referring to FIG.
根据本公开的实施例,粗碎单元100包括依次相连的炉渣仓110、第一给料机120和粗碎破碎机130,炉渣仓110设有格筛11,且适于通过炉渣仓中格筛的筛选,筛选出粒径符合要求的炉渣,然后经第一给料机送至粗碎破碎机进行破碎,以便得到粗碎炉渣。具体的,粗碎单元可设置在渣破碎场地边界,使得破碎后的炉渣可用前装机运往炉渣仓;第一给料 机布置在炉渣仓的底部,第一给料机可以为重型板式给料机,重型板式给料机是一种可将不同粒度、不同容重的物料输送给各种受料装置的输送设备,该机主要用于由贮料仓向破碎机、输送机或其它机械连续和均匀给料,也可用于短距离输送块度与密度较大的物料,广泛应用于矿山、冶金、建材、化工、煤炭等行业;粗碎破碎机可以为颚式破碎机,颚式破碎机结构简单,制造容易,工作可靠。According to an embodiment of the present disclosure, the coarse crushing unit 100 includes a slag bin 110, a first feeder 120, and a coarse crusher 130, which are sequentially connected. The slag bin 110 is provided with a grid screen 11 and is adapted to pass through the grid screen in the slag bin. Screening, screening out slag with a particle size that meets the requirements, and then sending it to the coarse crushing crusher through the first feeder to crush, so as to obtain the coarse crushed slag. Specifically, the coarse crushing unit can be set at the boundary of the slag crushing site, so that the crushed slag can be transported to the slag bin by a front loader; the first feeder is arranged at the bottom of the slag bin, and the first feeder can be a heavy-duty plate feeder. The heavy-duty plate feeder is a kind of conveying equipment that can convey materials with different particle sizes and different bulk weights to various receiving devices. This machine is mainly used for continuous and uniform from the storage bin to the crusher, conveyor or other machinery. Feeding can also be used for short-distance conveying large and dense materials. It is widely used in mining, metallurgy, building materials, chemical, coal and other industries; the coarse crusher can be a jaw crusher, and the jaw crusher has a simple structure. , Easy to manufacture, reliable work.
根据本公开的一个实施例,炉渣的粒径依照所选粗碎破碎机而定,以颚式破碎机来说,颚式破碎机按照进料口宽度大小来分可分为大、中、小型三种,进料口宽度大于600mm的为大型机器,进料口宽度在300-600mm的为中型机,进料口宽度小于300mm的为小型机。当选择进料口宽度在300-600mm的中型颚式破碎机时,经格筛筛选出的的炉渣的粒径就不能大于600mm。According to an embodiment of the present disclosure, the particle size of the slag is determined according to the selected coarse crushing crusher. For the jaw crusher, the jaw crusher can be divided into large, medium and small according to the width of the inlet. There are three types. Large-scale machines are those with a feed opening width of more than 600mm, medium-size machines with a feed-port width of 300-600mm, and small machines with a feed-port width less than 300mm. When selecting a medium-sized jaw crusher with a feed inlet width of 300-600mm, the particle size of the slag screened by a grid sieve cannot be greater than 600mm.
根据本公开的再一个实施例,经颚式破碎机粗碎后的粗碎炉渣的粒径不大于160mm。这是由颚式破碎机的排矿口大小决定的。由此,有利于实现后续中碎,节约系统的能耗。According to another embodiment of the present disclosure, the particle size of the coarsely crushed slag after coarsely crushed by the jaw crusher is not more than 160 mm. This is determined by the size of the discharge opening of the jaw crusher. Therefore, it is beneficial to achieve follow-up crushing and save energy consumption of the system.
根据本公开的实施例,中细碎单元200包括依次相连的中碎缓冲仓210、第二给料机220、中碎破碎机230、振动筛240、存储仓250、第三给料机260和细碎破碎机270,振动筛240布置在存储仓250的顶部,存储仓250中限定出缓冲仓251和粉矿仓252,缓冲仓251与振动筛240的筛上料出口241相连,粉矿仓252与振动筛240的筛下料出口242相连,中碎缓冲仓210与粗碎破碎机130和中碎破碎机230相连,且适于将中碎缓冲仓中的粗碎炉渣经第二给料机送至中碎破碎机进行破碎,以便得到中碎炉渣,中碎炉渣经振动筛筛分后,得到粒径符合后续磨矿要求的筛下料和粒径不符合要求的筛上料,筛下料送至存储仓中的粉矿仓储存,筛上料落至缓冲仓经第三给料机送至细碎破碎机进行细碎。具体的,第二给料机位于中碎缓冲仓的底部,第二给料机可以为皮带给料机,皮带给料机具有输送能力强,输送距离远,结构简单易于维护,能方便地实行程序化控制和自动化操作的特点;中碎破碎机可以为标准圆锥破碎机,标准圆锥破碎机破碎比大、效率高、能耗低,产品粒度均匀;振动筛可以为单层香蕉型振动筛,通过调节振动筛的上、下旋转重锤的激振力,可以改变振幅,而调节上、下重锤的空间相位角,则可以改变筛面运动轨迹的曲线形状并改变筛面上物料的运动轨迹,从而可使得筛上料直接落至缓冲仓而筛下料直接落至粉矿仓,省去了筛分厂房和2条带式输送机,既降低了投资又能简化生产管理;缓冲仓和粉矿仓可以为存储仓的两个部分,也可以是两个本相互独立的部件并列排列,粉矿仓可以为圆形平底矿仓,可用于调节碎矿与磨矿之间生产的不均衡,从而使得后续的磨矿单元实现稳定生产;第三给料机可以为振动给料机,由此可把缓冲仓中的物料均匀、连续地给到细碎破碎机;细碎破碎机与中碎破碎机并排放置,细碎破碎机可以为短头圆锥破碎机,具有破碎比大、效率高、处理量高、运作成本低、调整方便、使用经济等特点。在空间布置上,中细 碎单元紧靠粉矿仓共厂房布置,且中碎缓冲仓位于厂房的副跨。According to the embodiment of the present disclosure, the medium and fine crushing unit 200 includes a medium and small crushing buffer bin 210, a second feeder 220, a medium and small crusher 230, a vibrating screen 240, a storage bin 250, a third feeder 260, and a fine and small crusher connected in order. The crusher 270 and the vibrating screen 240 are arranged on the top of the storage bin 250. A buffer bin 251 and a powder ore bin 252 are defined in the storage bin 250. The buffer bin 251 is connected to the sieve feeding outlet 241 of the vibrating screen 240, and the powder ore bin 252 and The lower sieve outlet 242 of the vibrating screen 240 is connected, the middle crushing buffer bin 210 is connected to the coarse crushing crusher 130 and the medium crushing crusher 230, and is suitable for sending the coarse crushing slag in the middle crushing buffer bin through a second feeder. It is crushed by a medium crushing crusher to obtain a medium crushed slag. After the medium crushed slag is screened by a vibrating screen, the sieving material with a particle size that meets the requirements of subsequent grinding and the sieving material with a particle size that does not meet the requirements are obtained. It is sent to the powder ore bin in the storage bin for storage, and the material on the screen falls to the buffer bin and is sent to the fine crusher for fine crushing by the third feeder. Specifically, the second feeder is located at the bottom of the middle crushing buffer bin. The second feeder can be a belt feeder. The belt feeder has a strong conveying capacity, a long conveying distance, a simple structure, easy maintenance, and can be conveniently implemented. Features of program control and automatic operation; Medium crushing crusher can be standard cone crusher, standard cone crusher has large crushing ratio, high efficiency, low energy consumption, uniform product particle size; vibrating screen can be single-layer banana vibrating screen, By adjusting the excitation force of the upper and lower rotating weights of the vibrating screen, the amplitude can be changed, and adjusting the spatial phase angle of the upper and lower weights can change the curve shape of the trajectory of the sieve surface and change the movement of the material on the sieve surface. Trajectory, so that the sieve material falls directly to the buffer bin and the sieve material falls directly to the powder ore bin, eliminating the screening plant and 2 belt conveyors, which reduces investment and simplifies production management; buffer bin The powder ore bin can be two parts of the storage bin, or two mutually independent components can be arranged side by side. The powder ore bin can be a round flat-bottom ore bin, which can be used to adjust between crushing and grinding. Unbalanced production, so that the subsequent grinding unit can achieve stable production; the third feeder can be a vibratory feeder, which can evenly and continuously feed the material in the buffer bin to the fine crusher; fine crusher Placed side by side with the medium crusher, the fine crusher can be a short-head cone crusher, which has the characteristics of large crushing ratio, high efficiency, high throughput, low operating cost, convenient adjustment, and economical use. In terms of space layout, the medium and fine crushing unit is arranged next to the powder plant's common plant, and the medium crushing buffer bin is located on the side span of the plant.
根据本公开的一个实施例,参考图2,中碎缓冲仓210和粗碎破碎机130通过第一带式输送机280相连,且在第一带式输送机280上设有皮带秤21。由此可将粗碎破碎机中的粗碎炉渣供给至中碎缓冲仓,同时可通过皮带秤记录进行中细碎处理的粗碎炉渣的量,实现对生产的控制。According to an embodiment of the present disclosure, referring to FIG. 2, the intermediate crushing buffer bin 210 and the coarse crushing crusher 130 are connected by a first belt conveyor 280, and a belt scale 21 is provided on the first belt conveyor 280. In this way, the coarsely crushed slag in the coarsely crushed crusher can be supplied to the intermediate crushed buffer bin, and at the same time, the amount of the coarsely crushed slag in the medium and fine crushing process can be recorded by a belt scale to achieve production control.
根据本公开的再一个实施例,参考图3,中碎破碎机230、细碎破碎机270通过第二带式输送机290与振动筛240相连。由此,可将中碎炉渣和细碎炉渣通过第二带式输送机送至振动筛进行筛分,进一步实现对厂房空间位置的充分利用。根据本发明的一个具体实施例,第二带式输送机可包括3条带式输送机,3条带式输送机相互协作,共同将中碎炉渣和细碎炉渣送至振动筛。According to still another embodiment of the present disclosure, referring to FIG. 3, the medium crusher 230 and the fine crusher 270 are connected to the vibrating screen 240 through a second belt conveyor 290. In this way, the middle crushed slag and the finely crushed slag can be sent to the vibrating screen for screening by the second belt conveyor, so as to further realize the full utilization of the space of the factory building. According to a specific embodiment of the present invention, the second belt conveyor may include three belt conveyors, and the three belt conveyors cooperate with each other to jointly send the medium crushed slag and the fine crushed slag to the vibrating screen.
根据本公开的又一个实施例,参考图5,第一带式输送机280上靠近中碎缓冲仓210的位置及第二带式输送机290上靠近振动筛240的位置均设有除铁器22,且适于在第一带式输送机将粗碎炉渣送至中碎缓冲仓时进行一次除铁处理及在第二带式输送机将中碎炉渣和/或细碎炉渣送至振动筛时进行二次除铁处理。由此,可防止破碎机过铁。According to still another embodiment of the present disclosure, referring to FIG. 5, the position of the first belt conveyor 280 near the crushing buffer bin 210 and the position of the second belt conveyor 290 near the vibrating screen 240 are provided with the iron remover 22. And suitable for one iron removal process when the first belt conveyor sends the coarsely crushed slag to the medium crushing buffer bin and the second belt conveyor sends the medium crushed slag and / or finely crushed slag to the vibrating screen. Secondary iron removal. This prevents the crusher from passing through the iron.
根据本公开的又一个实施例,筛下料的粒径为9-9.5mm占比不小于80%。由此,有利于提高后续磨矿工艺的效率。According to another embodiment of the present disclosure, the particle size of the undersize material is 9-9.5mm and the proportion is not less than 80%. Therefore, it is beneficial to improve the efficiency of the subsequent grinding process.
根据本公开的实施例,磨矿单元300包括依次相连的第四给料机310、球磨机320、泵池330、渣浆泵340和旋流器350,第四给料机310与粉矿仓252相连,且适于通过第四给料机将筛下料供给至球磨机中进行湿磨处理,以便得到湿磨矿浆,湿磨矿浆储存于泵池,经渣浆泵送至旋流器进行分离处理,以便得到溢流和沉砂,所得的沉砂返回至球磨机,所得的溢流送至后续浮选工艺。具体的,第四给料机位于粉矿仓底部,第四给料机可以为圆盘给料机,圆盘给料机结构简单、运行可靠、调节安装方便,且重量轻、体积小、工作可靠、寿命长、维护保养方便。According to the embodiment of the present disclosure, the pulverizing unit 300 includes a fourth feeder 310, a ball mill 320, a pump tank 330, a slurry pump 340, and a cyclone 350, which are sequentially connected, and the fourth feeder 310 and the powder hopper 252 It is connected and suitable for supplying the sieving material to the ball mill through a fourth feeder for wet grinding treatment, so as to obtain the wet grinding pulp. The wet grinding pulp is stored in a pump pool and pumped to the cyclone through the slurry for separation treatment. In order to obtain overflow and sedimentation, the obtained sedimentation is returned to the ball mill, and the obtained overflow is sent to the subsequent flotation process. Specifically, the fourth feeder is located at the bottom of the powder ore bin. The fourth feeder can be a disc feeder. The disc feeder has a simple structure, reliable operation, convenient adjustment and installation, and is light in weight, small in size, and works. Reliable, long life and easy maintenance.
根据本公开的一个实施例,参考图4,第四给料机310和球磨机320通过第三带式输送机360相连,且第三带式输送机360上设有皮带秤21,且适于通过第三带式输送机将来自第四给料机的筛下料供给至球磨机中进行湿磨处理,且通过第三带式输送机上的皮带秤可记录下供给至磨矿工艺中的筛下料的量,从而有利于控制整个磨矿工艺。According to an embodiment of the present disclosure, referring to FIG. 4, the fourth feeder 310 and the ball mill 320 are connected by a third belt conveyor 360, and the third belt conveyor 360 is provided with a belt scale 21, which is suitable for passing The third belt conveyor supplies the undersize from the fourth feeder to the ball mill for wet grinding, and the belt scale on the third belt conveyor can record the undersize supplied to the grinding process. The amount, which is beneficial to control the entire grinding process.
根据本公开的再一个实施例,旋流矿浆中粒径小于0.074mm的占比不小于65%。由此,有利于提高后续浮选工艺的浮选效率。According to yet another embodiment of the present disclosure, the proportion of the particle size in the swirling slurry of less than 0.074 mm is not less than 65%. Therefore, it is beneficial to improve the flotation efficiency of the subsequent flotation process.
根据本公开实施例的炉渣的碎磨系统,在格筛的作用下,可使得进入粗碎破碎机的炉渣在合理的粒径范围内;通过将振动筛布置在存储仓的顶部,振动筛的筛下料直接进入粉矿仓,筛上料直接进入缓冲仓,由此可省去筛分厂房和2条带式输送机;粗碎炉渣经进一 步中碎和细碎后,可得到粒径范围在9-9.5mm范围内占比不小于80%的筛下料,经进一步磨矿后可得到粒径小于0.074mm占比不小于65%的溢流;整个系统电耗较半自磨装置低2-3kWh/t,钢球和衬板的消耗也较低,且采用本系统需进行的试验工作量少,达产达标周期可缩短至3个月以内,同时运行更加稳定,实现了系统的高效节能;整个系统可显著减少占地面积和中间产品的倒运,降低了建筑物和通风除尘系统的投资,生产更紧凑。According to the slag crushing and grinding system according to the embodiment of the present disclosure, the slag entering the coarse crushing crusher can be within a reasonable particle size range under the action of a grid sieve; by arranging the vibrating screen on the top of the storage bin, the The sieving material directly enters the powder ore bin, and the sieving material directly enters the buffer bin, so the screening plant and 2 belt conveyors can be omitted; after the coarse crushed slag is further crushed and finely crushed, the particle size range can be obtained. The sieve material with a proportion of not less than 80% in the range of 9-9.5mm, after further grinding, an overflow with a particle size of less than 0.074mm and a proportion of not less than 65% can be obtained; the power consumption of the entire system is lower than that of a semi-self-grinding device 2 -3kWh / t, the consumption of steel balls and liners is also low, and the amount of test work required to use this system is small. The cycle of achieving production and standards can be shortened to less than 3 months, while the operation is more stable, achieving the system's high efficiency. Energy saving; the entire system can significantly reduce the floor space and the transportation of intermediate products, reduce the investment in buildings and ventilation and dust removal systems, and make production more compact.
在本公开的再一个方面,本公开提出了一种采用上述系统处理炉渣的方法,根据本公开的实施例,参考图6,该方法包括:In yet another aspect of the present disclosure, the present disclosure proposes a method for processing slag using the above system. According to an embodiment of the present disclosure, referring to FIG. 6, the method includes:
S100:将炉渣仓中的炉渣通过第一给料机供给至粗碎破碎机进行粗碎S100: The slag in the slag bin is supplied to the coarse crushing crusher through the first feeder for coarse crushing.
该步骤中,通过炉渣仓中格筛的筛选,筛选出粒径符合要求的炉渣,然后经第一给料机送至粗碎破碎机进行破碎,以便得到粗碎炉渣。In this step, the slag with a particle size that meets the requirements is selected by screening through a grid sieve in the slag bin, and then sent to the coarse crushing crusher through the first feeder to be crushed to obtain the coarse crushed slag.
根据本公开的一个实施例,炉渣的粒径依照所选粗碎破碎机而定,以颚式破碎机来说,颚式破碎机按照进料口宽度大小来分可分为大、中、小型三种,进料口宽度大于600mm的为大型机器,进料口宽度在300-600mm的为中型机,进料口宽度小于300mm的为小型机。当选择进料口宽度在300-600mm的中型颚式破碎机时,经格筛筛选出的的炉渣的粒径就不能大于600mm。According to an embodiment of the present disclosure, the particle size of the slag is determined according to the selected coarse crushing crusher. For the jaw crusher, the jaw crusher can be divided into large, medium and small according to the width of the inlet. There are three types. Large-scale machines are those with a feed opening width of more than 600mm, medium-size machines with a feed-port width of 300-600mm, and small machines with a feed-port width less than 300mm. When selecting a medium-sized jaw crusher with a feed inlet width of 300-600mm, the particle size of the slag screened by a grid sieve cannot be greater than 600mm.
根据本公开的再一个实施例,经颚式破碎机粗碎后的粗碎炉渣的粒径不大于160mm。这是由颚式破碎机的排矿口大小决定的,由此,有利于实现后续中碎,节约系统的能耗。According to another embodiment of the present disclosure, the particle size of the coarsely crushed slag after coarsely crushed by the jaw crusher is not more than 160 mm. This is determined by the size of the ore discharge opening of the jaw crusher, which is conducive to subsequent crushing and saves energy consumption of the system.
S200:将粗碎炉渣经第二给料机供给至中碎破碎机进行中碎,中碎炉渣再经振动筛筛分,筛上料经第三给料机供给至细碎破碎机进行细碎,筛下料存储于粉矿仓S200: The coarsely crushed slag is supplied to the medium crushing crusher through the second feeder for intermediate crushing, and the medium crushed slag is then screened by the vibrating screen. Unloading and storage in powder ore silo
该步骤中,将中碎缓冲仓中的粗碎炉渣经第二给料机送至中碎破碎机进行破碎,以便得到中碎炉渣,中碎炉渣经振动筛筛分后,得到粒径符合后续磨矿要求的筛下料和粒径不符合要求的筛上料,筛下料送至存储仓中的粉矿仓储存,筛上料落至缓冲仓经第三给料机送至细碎破碎机进行细碎。In this step, the coarsely crushed slag in the medium crushing buffer bin is sent to the medium crushing crusher through the second feeder to be crushed in order to obtain the medium crushed slag. After the medium crushed slag is sieved by a vibrating screen, the particle size meets the following requirements. The sieve material required for grinding and the sieve material with a particle size that does not meet the requirements are sent to the powder ore bin in the storage bin for storage. The sieve material falls to the buffer bin and is sent to the fine crusher by the third feeder. Finely grind.
根据本公开的一个实施例,筛下料的粒径为9-9.5mm占比不小于80%。由此,有利于提高后续磨矿工艺的效率。According to an embodiment of the present disclosure, the particle size of the undersize material is 9-9.5mm and the proportion is not less than 80%. Therefore, it is beneficial to improve the efficiency of the subsequent grinding process.
根据本公开的再一个实施例,中碎炉渣和细碎炉渣均经第二带式输送机输送至振动筛进行筛分处理。由此,可将中碎炉渣和细碎炉渣通过第二带式输送机送至振动筛进行筛分,进一步实现对厂房空间位置的充分利用。According to still another embodiment of the present disclosure, both the middle crushed slag and the finely crushed slag are conveyed to a vibrating screen by a second belt conveyor for screening. In this way, the middle crushed slag and the finely crushed slag can be sent to the vibrating screen for screening by the second belt conveyor, so as to further realize the full utilization of the space of the factory building.
S300:将粉矿仓中的筛下料经第四给料机供给至球磨机进行湿磨处理,湿磨矿浆经渣浆泵供给至旋流器进行分离处理S300: The sieving material in the powder ore bin is supplied to the ball mill through a fourth feeder for wet grinding treatment, and the wet ground pulp is supplied to a cyclone through a slurry pump for separation treatment.
该步骤中,通过第四给料机将筛下料供给至球磨机中进行湿磨处理,以便得到湿磨矿浆,湿磨矿浆储存于泵池备用,经渣浆泵送至旋流器进行分离处理,以便得到溢流和沉砂, 所得的沉砂返回至球磨机,所得的溢流送至后续浮选工艺。In this step, the sieve material is supplied to the ball mill through a fourth feeder for wet grinding treatment, so as to obtain the wet ground pulp, the wet ground pulp is stored in a pump pond for backup, and the slurry is pumped to a cyclone for separation treatment. In order to obtain overflow and sedimentation, the obtained sedimentation is returned to the ball mill, and the obtained overflow is sent to the subsequent flotation process.
根据本公开的一个实施例,溢流中粒径小于0.074mm的占比不小于65%。由此,有利于提高后续浮选工艺的浮选效率。According to an embodiment of the present disclosure, the proportion of the particle diameter in the overflow that is less than 0.074 mm is not less than 65%. Therefore, it is beneficial to improve the flotation efficiency of the subsequent flotation process.
根据本公开实施例的炉渣的碎磨方法,在格筛的作用下,可使得进入粗碎破碎机的炉渣在合理的粒径范围内;通过将振动筛布置在存储仓的顶部,振动筛的筛下料直接进入粉矿仓,筛上料直接进入缓冲仓,由此可省去筛分厂房和2条带式输送机;粗碎炉渣经进一步中碎和细碎后,可得到粒径范围在9-9.5mm范围内占比不小于80%的筛下料,经进一步磨矿后可得到粒径小于0.074mm占比不小于65%的溢流;整个系统电耗较半自磨装置低2-3kWh/t,钢球和衬板的消耗也较低,且采用本系统需进行的试验工作量少,达产达标周期可缩短至3个月以内,同时运行更加稳定,实现了系统的高效节能;整个系统可显著减少占地面积和中间产品的倒运,降低了建筑物和通风除尘系统的投资,生产更紧凑。According to the slag grinding method of the embodiment of the present disclosure, the slag entering the coarse crushing crusher can be within a reasonable particle size range under the action of a grid sieve; by arranging the vibrating screen on the top of the storage bin, the The sieving material directly enters the powder ore bin, and the sieving material directly enters the buffer bin, so the screening plant and 2 belt conveyors can be omitted; after the coarse crushed slag is further crushed and finely crushed, the particle size range can be obtained. The sieve material with a proportion of not less than 80% in the range of 9-9.5mm, after further grinding, an overflow with a particle size of less than 0.074mm and a proportion of not less than 65% can be obtained; the power consumption of the entire system is lower than that of a semi-self-grinding device 2 -3kWh / t, the consumption of steel balls and liners is also low, and the amount of test work required to use this system is small. The cycle of achieving production and standards can be shortened to less than 3 months, while the operation is more stable, achieving the system's high efficiency. Energy saving; the entire system can significantly reduce the floor space and the transportation of intermediate products, reduce the investment in buildings and ventilation and dust removal systems, and make production more compact.
以上详细描述了本公开的优选实施方式,但是,本公开并不限于上述实施方式中的具体细节,在本公开的技术构思范围内,可以对本公开的技术方案进行多种简单变型,这些简单变型均属于本公开的保护范围。The preferred embodiments of the present disclosure have been described in detail above. However, the present disclosure is not limited to the specific details in the above embodiments. Within the scope of the technical idea of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure. These simple modifications All belong to the protection scope of this disclosure.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本公开对各种可能的组合方式不再另行说明。In addition, it should be noted that the specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present disclosure provides various possible features. The combination is not explained separately.
此外,本公开的各种不同的实施方式之间也可以进行任意组合,只要其不违背本公开的思想,其同样应当视为本公开所公开的内容。In addition, various embodiments of the present disclosure can also be arbitrarily combined, as long as it does not violate the idea of the present disclosure, it should also be regarded as the content disclosed in the present disclosure.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the description with reference to the terms “one embodiment”, “some embodiments”, “examples”, “specific examples”, or “some examples” and the like means specific features described in conjunction with the embodiments or examples , Structure, material, or characteristic is included in at least one embodiment or example of the present disclosure. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. In addition, without any contradiction, those skilled in the art may combine and combine different embodiments or examples and features of the different embodiments or examples described in this specification.
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present disclosure have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limitations on the present disclosure. Those skilled in the art can understand the above within the scope of the present disclosure. Embodiments are subject to change, modification, substitution, and modification.

Claims (11)

  1. 一种炉渣的碎磨系统,其中,包括:A slag crushing system includes:
    粗碎单元,所述粗碎单元包括依次相连的炉渣仓、第一给料机和粗碎破碎机,所述炉渣仓设有格筛;A coarse crushing unit, which comprises a slag silo, a first feeder and a coarse crusher, which are connected in sequence, and the slag silo is provided with a grid screen;
    中细碎单元,所述中细碎单元包括依次相连的中碎缓冲仓、第二给料机、中碎破碎机、振动筛、存储仓、第三给料机和细碎破碎机,所述振动筛布置在所述存储仓的顶部,所述存储仓中限定出缓冲仓和粉矿仓,所述缓冲仓与所述振动筛的筛上料出口相连,所述粉矿仓与所述振动筛的筛下料出口相连,所述中碎缓冲仓与所述粗碎破碎机和所述中碎破碎机相连;Medium and fine crushing unit, the medium and fine crushing unit includes a medium and small buffer buffer chamber, a second feeder, a medium and small crusher, a vibrating screen, a storage bin, a third feeder and a fine and small crusher, which are connected in this order On the top of the storage bin, a buffer bin and a powder ore bin are defined in the storage bin, the buffer bin is connected to the sieve feeding outlet of the vibrating screen, and the powder ore bin is connected to the screen of the vibrating screen. The discharge outlet is connected, and the intermediate crushing buffer bin is connected with the coarse crushing crusher and the intermediate crushing crusher;
    磨矿单元,所述磨矿单元包括依次相连的第四给料机、球磨机、泵池、渣浆泵和旋流器,所述第四给料机与所述粉矿仓相连。Grinding unit, the grinding unit includes a fourth feeder, a ball mill, a pump pond, a slurry pump, and a cyclone connected in sequence, and the fourth feeder is connected to the powder ore bin.
  2. 根据权利要求1所述的系统,其中,进一步包括:The system of claim 1, further comprising:
    第一带式输送机,所述第一带式输送机分别与所述粗碎破碎机和所述中碎缓冲仓相连,并且所述第一带式输送机上设有皮带秤。A first belt conveyor, the first belt conveyor is respectively connected to the coarse crushing crusher and the middle crushing buffer bin, and a belt scale is provided on the first belt conveyor.
  3. 根据权利要求1或2所述的系统,其中,进一步包括:The system according to claim 1 or 2, further comprising:
    第二带式输送机,所述第二带式输送机分别与所述中碎破碎机、所述细碎破碎机和所述振动筛相连。A second belt conveyor, which is connected to the middle crusher, the fine crusher and the vibrating screen, respectively.
  4. 根据权利要求1-3任一项所述的系统,其中,进一步包括:The system according to any one of claims 1-3, further comprising:
    第三带式输送机,所述第三带式输送机分别与所述第四给料机和所述球磨机相连,并且所述第三带式输送机上设有皮带秤。A third belt conveyor, the third belt conveyor is connected to the fourth feeder and the ball mill, respectively, and a belt scale is provided on the third belt conveyor.
  5. 根据权利要求1-4任一项所述的系统,其中,在所述第一带式输送机上靠近所述中碎缓冲仓的位置及所述第二带式输送机上靠近所述振动筛的位置均设有除铁器。The system according to any one of claims 1 to 4, wherein a position near the intermediate crushing buffer bin on the first belt conveyor and a position near the vibrating screen on the second belt conveyor All have iron removers.
  6. 根据权利要求1-5任一项所述的系统,其中,所述第一给料机为重型板式给料机,所述粗碎破碎机为颚式破碎机。The system according to any one of claims 1-5, wherein the first feeder is a heavy-duty plate feeder, and the coarse crusher is a jaw crusher.
  7. 根据权利要求1-6任一项所述的系统,其中,所述中碎破碎机为标准圆锥破碎机,所述细碎破碎机为短头圆锥破碎机。The system according to any one of claims 1-6, wherein the middle crusher is a standard cone crusher, and the fine crusher is a short-head cone crusher.
  8. 一种采用权利要求1-7中任一项所述的炉渣的碎磨系统进行炉渣碎磨的方法,其中,包括:A method for slag grinding using the slag grinding system according to any one of claims 1 to 7, comprising:
    (1)将所述炉渣仓中的炉渣通过所述第一给料机供给至所述粗碎破碎机进行粗碎,以便得到粗碎炉渣;(1) supplying the slag in the slag bin to the coarse crushing crusher through the first feeder to perform coarse crushing so as to obtain the coarse crushed slag;
    (2)将所述粗碎炉渣经所述第二给料机供给至所述中碎破碎机进行中碎,以便得到中 碎炉渣,所述中碎炉渣再经所述振动筛筛分,得到筛上料和筛下料,所述筛上料经所述第三给料机供给至所述细碎破碎机进行细碎,以便得到细碎炉渣,所述筛下料存储于所述粉矿仓;(2) The coarsely crushed slag is supplied to the medium crushing crusher through the second feeder to perform medium crushing, so as to obtain a medium crushing slag, and the medium crushing slag is then sieved by the vibrating screen to obtain The upper sieve material and the lower sieve material, the upper sieve material is supplied to the fine crushing crusher through the third feeder to be finely crushed, so as to obtain a finely divided slag, and the lower sieve material is stored in the powder ore bin;
    (3)将所述粉矿仓中的所述筛下料经所述第四给料机供给至所述球磨机进行湿磨处理,以便得到湿磨矿浆,所述湿磨矿浆经所述渣浆泵供给至所述旋流器进行分离处理,以便得到溢流和沉砂。(3) supplying the undersized material in the powder ore bin to the ball mill through the fourth feeder for wet grinding treatment, so as to obtain wet ground pulp, the wet ground pulp passing through the slag A pump is supplied to the cyclone for separation treatment so as to obtain overflow and settling.
  9. 根据权利要求8所述的方法,其中,进一步包括:所述中碎炉渣和所述细碎炉渣均经所述第二带式输送机输送至所述振动筛进行筛分处理。The method according to claim 8, further comprising: the intermediate crushing slag and the fine crushing slag are conveyed to the vibrating screen by the second belt conveyor for screening treatment.
  10. 根据权利要求8或9所述的方法,其中,在步骤(2)中,所述筛下料的粒径为9-9.5mm占比不小于80%。The method according to claim 8 or 9, wherein in step (2), the particle size of the undersize material is 9-9.5mm and the proportion is not less than 80%.
  11. 根据权利要求8-10中任一项所述的方法,其中,在步骤(3)中,所述旋流矿浆中粒径小于0.074mm的占比不小于65%。The method according to any one of claims 8 to 10, wherein, in step (3), the proportion of the particle size in the swirling slurry of less than 0.074 mm is not less than 65%.
PCT/CN2019/088537 2018-07-10 2019-05-27 Grinding system and method for slag WO2020010934A1 (en)

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