WO2020009036A1 - Freshness holding container, freshness holding container constituent member and method for manufacturing same - Google Patents

Freshness holding container, freshness holding container constituent member and method for manufacturing same Download PDF

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Publication number
WO2020009036A1
WO2020009036A1 PCT/JP2019/025914 JP2019025914W WO2020009036A1 WO 2020009036 A1 WO2020009036 A1 WO 2020009036A1 JP 2019025914 W JP2019025914 W JP 2019025914W WO 2020009036 A1 WO2020009036 A1 WO 2020009036A1
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Prior art keywords
container
film
freshness holding
holding container
ventilation
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PCT/JP2019/025914
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French (fr)
Japanese (ja)
Inventor
渡辺 徹
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株式会社W
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Publication of WO2020009036A1 publication Critical patent/WO2020009036A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/24Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
    • B65D81/26Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators

Definitions

  • the present invention relates to a freshness holding container, a member for forming a freshness holding container, a method for producing the same, and the like. More specifically, a freshness holding that can suppress a decrease in freshness of foods and fresh flowers that generate carbon dioxide during storage by respiration or fermentation.
  • the present invention relates to a container, a member for forming a freshness holding container, a method for manufacturing the same, and the like.
  • Packaging materials that can store food that generates carbon dioxide by respiration or fermentation, such as vegetables, fruits, fresh flowers, coffee beans, processed foods, etc., while maintaining freshness, or fresh flowers can be stored for a long time
  • the need for packaging materials is increasing.
  • a packaging material for storing the above foods or the like for a long period of time is required to have two contradictory functions of discharging carbon dioxide and water vapor generated inside and preventing inflow of oxygen from outside. If the discharge of carbon dioxide or water vapor is insufficient, the internal pressure will rise and the packaging material may be damaged, and if the inflow of oxygen is not prevented, the freshness of the contents will decrease due to oxidation.
  • a package of fruits and vegetables is provided with a non-joined portion arranged in a stripe shape on the heat-sealed portion of the package (bag), and the non-joined portion is used as a flow path communicating with the outside of the package.
  • a product has been proposed (Patent Document 1).
  • the non-joined portion (flow path) has a linear (ie, elongated rectangular) planar shape having a width of 0.1 to 5 mm and a length of 1 to 20 mm.
  • the flow path maintains the inside of the container at a low oxygen concentration and a high carbon dioxide concentration, thereby maintaining the freshness of the fruits and vegetables inside.
  • the freshness of the contents can be maintained for a certain period of time.However, since the flow path is relatively short, a large amount of oxygen flows in from the outside, and the freshness of the fruits and vegetables can be maintained for a long period of time. was difficult.
  • the present invention has been made in view of such a point, the inflow of oxygen from the outside is very small, a freshness holding container capable of maintaining the freshness of the contents for a long time, a member for forming a freshness holding container, and It is an object of the present invention to provide a manufacturing method thereof.
  • a freshness holding container having a ventilation part includes a band-shaped joining region having a width of 5 mm or more and 15 mm or less, where two ends of the film are overlapped and joined,
  • the bonding region is constituted by a band-shaped ultrasonic bonding portion in which two ends of the film are bonded to each other,
  • a non-joining portion where the ends of the superposed films are not joined to each other in the ultrasonic joining portion is arranged,
  • the non-joining portion constitutes a non-linear air passage communicating the internal space of the container and the outside of the container,
  • the air passage has a width W of 0.2 mm ⁇ W ⁇ 3 mm and a length L of 20 mm ⁇ L ⁇ 50 mm.
  • a freshness preserving container is provided.
  • the ventilation path has a width W of 0.2 mm ⁇ W ⁇ 3 mm and a length L of 20 mm ⁇ L ⁇ 50 mm. Carbon and water vapor can be quickly discharged to the outside through the ventilation path. In addition, since the ventilation path is non-linear, a decrease in the strength of the joint region due to the ventilation path formed by the non-joined portions is suppressed.
  • the film has an oxygen barrier layer.
  • the film has a thickness of 20 ⁇ m or more and 100 ⁇ m or less.
  • the container has a container body and a lid attached to the container body, A vent is provided in at least one of the container body and the lid.
  • the lid is detachable from the container body.
  • a freshness holding container forming member for forming a freshness holding container It has a ventilation part,
  • the ventilation portion includes a band-shaped joining region having a width of 5 mm or more and 15 mm or less, where two ends of the film are overlapped and joined,
  • the bonding region is constituted by a band-shaped ultrasonic bonding portion in which two ends of the film are bonded to each other, and non-bonding in which the ends of the superimposed film are not bonded to the ultrasonic bonding portion.
  • the non-joining portion constitutes a non-linear air passage communicating the internal space of the container and the outside of the container,
  • the air passage has a width W of 0.2 mm ⁇ W ⁇ 3 mm and a length L of 20 mm ⁇ L ⁇ 50 mm.
  • a member for constituting a freshness holding container is provided.
  • the member for forming a freshness holding container has a ventilation portion provided with a ventilation path, the intrusion of oxygen through the ventilation path is suppressed by attaching such a member for forming a freshness holding container to the opening of the container.
  • a freshness holding container capable of rapidly discharging carbon dioxide and water vapor generated inside the container to the outside through the ventilation path.
  • a member for constituting a freshness holding container is detachably attached to the container.
  • a freshness holding container forming member formed of a plurality of films and having a ventilation portion, wherein the ventilation portion has a width of 5 mm or more and 15 mm or less, in which two ends of the film are overlapped and joined.
  • the joining region is constituted by a band-like ultrasonic joining portion in which two ends of the film are joined to each other, and the ends of the superimposed film are joined to the ultrasonic joining portion.
  • the non-joined part is arranged, and the non-joined part constitutes a non-linear air passage communicating the internal space of the container and the outside of the container, and the air passage has a width W of 0.2 mm.
  • the length L is a method for manufacturing a member for forming a freshness holding container, wherein 20 mm ⁇ L ⁇ 50 mm, Forming the ultrasonic bonding part by ultrasonic welding, A method for producing a member for forming a freshness holding container is provided.
  • the step of forming the ultrasonic bonding part is a step of continuously forming an ultrasonic bonding part in the film while rotating a disk-shaped ultrasonic welding horn with respect to the film.
  • a freshness holding container a member for constituting a freshness holding container, and a method for producing the same, which can keep the freshness of the contents for a long period of time with very little inflow of oxygen from outside the container.
  • FIG. 2 is a sectional view taken along the line II-II of FIG. 1. It is a schematic plan view of the ventilation part of the lid part of the container of FIG.
  • FIG. 4 is a schematic sectional view taken along the line IV-IV in FIG. 3.
  • FIG. 5 is a schematic cross-sectional view along the line VV in FIG. 3. It is a schematic diagram which shows the modification of a non-joining part (airway). It is a schematic diagram which shows the modification of a non-joining part (airway). It is a schematic diagram which shows the modification of a non-joining part (airway). It is a schematic diagram which shows the modification of a non-joining part (airway).
  • FIG. 3 is a schematic plan view of a ventilation member (a member for configuring a freshness holding container). It is a schematic diagram explaining attachment of a ventilation member (member for freshness holding container construction) to a container. It is a schematic diagram for explaining the Example of this invention. It is a schematic diagram for explaining the Example of this invention.
  • FIG. 1 is a schematic plan view of a container 100 according to a preferred embodiment of the present invention.
  • FIG. 2 is a sectional view taken along the line II-II in FIG. In the present application, the ratio of dimensions of each element is not accurately illustrated in the drawings for clarity.
  • the container 100 is, for example, a cylindrical container for storing foods such as coffee, miso, and kimchi, and has a box-shaped main body (container main body) 102 having an open upper end and an open end of the main body 102 sealed. And a cover portion 104 that covers in a state.
  • the lid 104 is formed of a film-like member, is adhered and fixed to the main body 102 along the opening end of the main body 102 with an adhesive or the like, and is configured so that the inside of the container can be maintained in a sealed state.
  • the main body 102 of the present embodiment is a box-shaped main body with an open upper end, but may have another shape, for example, a cylindrical shape with a bottom, as long as the upper end is open. There is no limitation on the size.
  • the material constituting the main body 102 of the present embodiment is not particularly limited as long as it has a property of not allowing gas to permeate.
  • the material constituting the main body 102 of the container 100 of the present embodiment may be transparent or opaque, and may have a printed surface to enhance the design.
  • a material constituting the main body 102 of the container 100 of the present embodiment for example, a polymer such as polyethylene, polypropylene, polystyrene, or polyester, glass, metal, or the like is used.
  • the thickness of the main body 102 of the container 100 of the present embodiment is not limited, but is preferably, for example, about 0.3 mm to 3 mm.
  • the lid 104 is constituted by the film 106, specifically, two films 106a and 106b. As shown in FIGS. 1 and 2, each of the films 106a and 106b has an area of about two-thirds of the area of the opening end of the main body 102, and one end side is overlapped. By being joined, a large number of lids 104 are formed to cover the entire open end of the main body 102.
  • the lid may be formed of three or more films.
  • a band-shaped ultrasonic bonding is performed in a bonding region where one end portions of two films 106 a and 106 b are overlapped and bonded. It is constituted by a unit 108.
  • the film 106 used in the container 100 of the present embodiment is preferably an amorphous polymer film.
  • Specific examples include films of polystyrene, acrylic resin, vinyl chloride, polycarbonate, styrene acrylonitrile copolymer, and the like.
  • the film 106 may be a laminated film in which a plurality of films made of different materials are laminated.
  • the laminated film include a laminated film in which a polystyrene film is laminated inside a polyester, polyethylene or polypropylene film.
  • a film obtained by laminating an oxygen barrier film and another film can also be used as the film 106.
  • the oxygen barrier film known films such as a film made of a polymer containing vinyl alcohol or vinylidene chloride as a constituent, a polymer film on which any one of silica, alumina, and aluminum is deposited, and a metal foil layer can be used.
  • a laminated film in which polystyrene is laminated inside the oxygen barrier film can be used as the films 106a and 106b.
  • the film 106 may be transparent or opaque. When the contents deteriorate due to sunlight, it is preferable to use an opaque packaging film. Further, a film whose surface is printed in order to enhance the design property may be used.
  • the thickness of the film 106 is preferably 10 ⁇ m or more and 300 ⁇ m or less, more preferably 15 ⁇ m or more and 200 ⁇ m or less, and further preferably 20 ⁇ m or more and 100 ⁇ m or less. If the thickness of the film is less than 10 ⁇ m, the strength of the container may be insufficient, and if it exceeds 300 ⁇ m, the cost may be disadvantageous.
  • the width X of the band-shaped ultrasonic bonding portion 108 in which one end portions of the two films 106a and 106b are overlapped and bonded is set to 5 mm or more and 15 mm or less.
  • the width of the ultrasonic bonding portion 108 is more preferably 6 mm or more and 13 mm or less, and further preferably 8 mm or more and 11 mm or less.
  • Preserving the contents can be ensured by setting the width of the ultrasonic bonding portion 108 to 5 mm or more, and ensuring the strength of the ultrasonic bonding portion by setting the width to 15 mm or less.
  • a plurality of portions (non-joined portions) where the one end portions of the two films 106a and 106b are not joined to each other are formed at predetermined intervals in the belt-shaped ultrasonic joining portion 108, This non-joined part constitutes the ventilation path 110.
  • the joining area where the plurality of ventilation paths 110 are arranged in the belt-like ultrasonic joining section 108 constitutes the ventilation section.
  • FIG. 3 is a schematic plan view of a ventilation portion (joining region) of the lid portion 104
  • FIG. 4 is a schematic cross-sectional view taken along line IV-IV of FIG. 3
  • FIG. 5 is a schematic sectional view taken along line VV of FIG.
  • the ventilation passage 110 has a non-linear (specifically, substantially S-shaped) flat ventilation having a constant width and a cross-sectional shape. It is a road.
  • the non-joining portion (air passage) 110 extends from one end of the ultrasonic joining portion 108 to the other end, traversing the band-shaped ultrasonic joining portion 108 having a width X, and the lid portion 104 is connected to the opening of the main body 102 of the container 100. When the end is sealed, it is configured to be a flow path for fluid communication between the internal space of the container 100 and the outside of the container 100 (FIG. 5).
  • the width W of the non-joined portion (air passage) 110 is set to 0.2 mm or more and 3 mm or less.
  • the width W of the ventilation path 110 is more preferably 0.3 mm or more and 2.5 mm or less, and more preferably 0.5 mm or more and 2.0 mm or less.
  • the width W of the ventilation path 110 By setting the width W of the ventilation path 110 to 0.2 mm or more and 3.0 mm or less, it is possible to simultaneously release carbon dioxide and water vapor generated inside the container 100 and prevent oxygen from entering the outside of the container 100. become. Further, when the container 100 is moved, it is difficult for the gas to flow inside the ventilation path 110, and it is difficult for oxygen to enter from the outside.
  • the length L of the ventilation path 110 is set to 20 mm or more and 50 mm or less. Note that the length L of the ventilation path 110 refers to the length from one end to the other end of the ventilation path 110 along the central axis of the ventilation path 110.
  • the length L of the ventilation path 110 is more preferably 22 mm or more and 45 mm or less, and further preferably 25 mm or more and 40 mm or less.
  • the length L of the ventilation path 110 to 20 mm or more and 50 mm or less, release of carbon dioxide and water vapor generated inside the container 100 and prevention of intrusion of oxygen from the outside of the container 100. And are compatible.
  • the ratio L / W of the length L and the width W of the ventilation path 110 is set to 10 or more and 200 or less. If the ratio L / W of the length L to the width W is less than 10, the storage stability of the contents is remarkably deteriorated, and if the ratio exceeds 200, moisture is condensed in the air passage and carbon dioxide This is because the discharge may be insufficient.
  • the ratio L / W of the length L to the width W of the ventilation path 110 is more preferably 15 or more and 150 or less, and further preferably 20 or more and 100 or less.
  • the interval between the ventilation paths 110 is set to 1 mm or more and 100 mm or less.
  • the interval between the ventilation paths 110 is set to 1 mm, an accurate shape of the ventilation path 110 can be secured.
  • the thickness is set to 30 mm or less, a required number of ventilation paths 110 can be provided.
  • the distance between the ventilation paths 110 is more preferably 2 mm or more and 50 mm or less, and still more preferably 3 mm or more and 15 mm or less.
  • the number of air passages 110 formed in the container 100 is set to one or more, but is preferably 3 or more and 100 or less, more preferably 5 or more and 75 or less.
  • the number of ventilation paths is set to 3 or more and 100 or less, more preferably 5 or more and 75 or less, so that the ventilation paths 110 It is possible to prevent carbon dioxide from being clogged by water and insufficient discharge of carbon dioxide, which is preferable.
  • FIGS. 6 to 10 are schematic drawings showing modified examples of the shape of the non-linear air passage 110.
  • the shape of the air passage is not limited to the substantially S-shape of the above embodiment.
  • a "V" shaped ventilation path 110-6 as shown in FIG. 6 a substantially “Z” shaped ventilation path 110-7 as shown in FIG. 7, and an inverted “W” shape as shown in FIG.
  • a plurality of linear portions or curved portions are connected like a ventilating passage 110-8, an arcuate venting passage 110-9 as shown in FIG. 9, and a wavy venting passage 110-10 as shown in FIG. It may be constituted by the above.
  • the ventilation path of the present invention is not limited to the above specific examples, and may be another polygonal line, a curved line, or another non-linear ventilation path combining these.
  • the side end portions of the two films 106a and 106b are partially joined by an ultrasonic welding method to form a film member to be the lid 104.
  • Heating is preferably performed by a method such as a heating roll or infrared heating.
  • the heated film is neutralized. Since the heated film has a reduced elastic modulus and is supple, it is easily charged due to an increase in the contact area when the film contacts an object such as a transport roll. In order to eliminate this charge, it is preferable to remove the charge before the ultrasonic welding.
  • static elimination is performed using an ion wind, a static elimination brush or the like. It is preferable that static elimination is performed so that the surface potential of the film after static elimination becomes 1 kv or less.
  • the surface potential can be measured by, for example, a surface potential meter MODEL341B manufactured by Trek Japan.
  • the surface potential of the film after static elimination preferably has an absolute value of 1 kV or less from the viewpoint of preventing dust.
  • the surface potential can be measured by, for example, a surface potential meter MODEL341B manufactured by Trek Japan.
  • the side ends of the superposed films 106a and 106b are joined by heat sealing or the like, and the side ends of the superposed films 106a and 106b are temporarily fixed so that their relative positions do not shift. By this temporary fastening, the relative positional deviation of the superposed films 106a and 106b is prevented.
  • a joining portion by the ultrasonic joining portion 108 is formed on the side end portions of the films 106a and 106b by an ultrasonic welding method.
  • FIG. 11 is a drawing schematically showing a configuration of a welding apparatus 200 used for the ultrasonic welding method.
  • the welding apparatus 200 includes an ultrasonic oscillator 202 for converting 50 Hz or 60 Hz commercial electricity into a high frequency signal of about 15 to 70 KHz, and a converter 204 for converting the signal into mechanical vibration.
  • the receiving seat 210 can control the temperature.
  • FIG. 12 is a schematic perspective view showing the appearance of the welding horn 208 of the welding device of FIG.
  • the welding device 200 of the present embodiment is a rotary welding device in which the horn 208 has a disk shape as shown in FIG.
  • the diameter of the disk-shaped horn 208 is about 5 to 30 cm, and the thickness is about 0.5 to 1.5 cm.
  • an S-shaped groove 208b corresponding to the substantially S-shape of the air passage 110 of the lid 104 is formed, and the non-joined portion (air passage 110) is formed by the groove 208b. Is formed.
  • the ultrasonic welding portion 8 is continuously formed on the films 106a and 106b. More specifically, the disc-shaped horn 208 is rotated with the laminated films 106a and 106b sandwiched between the horn 208 and the receiving seat 210, and the side ends of the long films 106a and 106b. Next, an ultrasonic welding portion (joining portion) 108 in which a plurality of non-joining portions (air passages 110) are disposed is formed in a belt shape.
  • the amplitude of the ultrasonic wave used in the welding operation is usually 1.5 ⁇ m or more and 100 ⁇ m or less, but from the viewpoint of accurately controlling the width W of the non-joined portion is 2 ⁇ m or more, 15 ⁇ m or less, more preferably 2.5 ⁇ m or more and 10 ⁇ m or less. It is preferred that there be.
  • Welding is performed by applying ultrasonic vibration to the superposed films 106a and 106b while pressing the tip of the horn 208 against the side edges of the superposed films 106a and 106b.
  • the welding time is usually 0.05 seconds or more and 1 second or less. If the time is less than 0.05 seconds, the strength of the bag may be insufficient, and if it exceeds 1 second, the production efficiency may be reduced.
  • the pressing pressure of the horn 208 is preferably about 100 to 500N. If the pressing pressure is less than 100 N, the strength of the welded portion may decrease, and if it exceeds 500 N, a problem may occur due to an excessive load applied to the device.
  • the outer peripheral portions of the horns are continuously in contact with the side end portions of the two superposed films 106a and 106b and ultrasonic welding is performed. And efficient processing can be performed.
  • the two films 106a and 106b having the air passage formed at the joined side end are appropriately cut, and the lid 104 is adhered and fixed to the opening end of the main body 102 with an adhesive or the like. It becomes.
  • the container 100 of the above embodiment is a container in which a ventilation portion is provided in a lid portion 104 bonded to an opening end of a main body 102 having an open upper end.
  • the present invention is illustrated in FIGS.
  • a configuration may be adopted in which a ventilation portion is provided on at least one of the main body and the lid portion of the container in which the lid portion is configured to be detachable from the main body.
  • FIG. 13 is a schematic perspective view of a container 300 according to another embodiment of the present invention
  • FIG. 14 is a schematic perspective view of a container 400 according to still another embodiment.
  • the container 300 for keeping freshness shown in FIG. 13 includes a bottomed cylindrical main body 302 having an open upper end, and a lid 304 detachably attached to the upper end of the main body 302 at the opening. .
  • the lid 304 is also made of a rigid material.
  • an opening 306 is formed in a side wall of the main body 302, and a ventilation member 308 formed of a film is attached to the opening 306 in a sealed state.
  • the ventilation member 308 is formed of two films or the like whose side ends are joined by ultrasonic fusion, and has a ventilation section in which a plurality of ventilation paths are arranged in a joint region (ultrasonic joint).
  • the ventilation member 308 has the same configuration as the lid 104 of the container 100 of the above-described embodiment, and has a ventilation path 310 formed by a non-joined portion of a film similar to the ventilation path 110 of the lid 104. It has. With such a configuration, carbon dioxide, water vapor, and the like generated in the container can be discharged to the outside of the container while suppressing intrusion of oxygen from the outside into the container 300.
  • the container 400 for maintaining freshness shown in FIG. 14 includes a bottomed cylindrical main body 402 having an open upper end, and a lid portion 404 detachably attached to the upper end of the main body 402. . Also in this container 400, it is preferable that the lid portion 404 is also made of a rigid material.
  • an opening 406 is formed in the lid 404, and a ventilation member 408 formed of a film is attached to the opening 406 in a sealed state.
  • the ventilation member 408 includes a ventilation section having a ventilation path 410 formed by a non-joined portion of a film similar to the ventilation path 110 of the lid 104.
  • the ventilation members 308 and 408 are also manufactured using the rotary welding device 200 by the same manufacturing method as the lid 104 of the container 100 of the above-described embodiment.
  • such containers 300, 400 and the like have a configuration in which, when the ventilation members 308, 408 are deteriorated by use, the deteriorated ventilation members can be replaced with another new ventilation member (member for forming a freshness holding container). can do.
  • Such a replaceable ventilation member (member for forming a freshness holding container) 500 has substantially the same configuration as the ventilation members 308 and 408, and is the same as the lid 104 of the container 100 of the above-described embodiment. Manufactured by the welding apparatus 200 and the like.
  • FIG. 15 is a schematic plan view of a ventilation member (member for forming a freshness holding container) 500
  • FIG. 16 is a schematic diagram for explaining attachment of the ventilation member (member for forming a freshness holding container) 500 to the container. is there.
  • the ventilation member (member for forming a freshness holding container) 500 includes two films 506a and 506b whose ends are ultrasonically bonded.
  • a ventilation path 510 similar to the ventilation paths 310 and 410 of the ventilation members 308 and 408 formed as a non-bonded portion is formed in a joint region between the two films.
  • an adhesive layer 502 is formed on the periphery of the back surface.
  • the ventilation member (member for forming a freshness holding container) 500 covers the opening 406 of the lid 404 detachable from the main body 402 of the container 400 by the adhesive layer 502. It is attached to the opening 406.
  • carbon dioxide, water vapor, and the like generated in the container can be discharged to the outside of the container through the ventilation path while suppressing the intrusion of oxygen from the outside into the container.
  • the material constituting the adhesive layer 502 is not particularly limited, but a known adhesive such as a rubber or acrylic material is preferable. Further, a release paper or a release film may be attached on the adhesive layer 502 as necessary.
  • Such a ventilation member (member for forming a freshness holding container) 500 is used by being attached to a container. When the performance deteriorates due to aging, it is replaced with a new ventilation member (member for forming a freshness holding container) 500.
  • An opening may be formed in a general closed container, and such a ventilation member (member for forming a freshness holding container) 500 may be attached to form a freshness holding container.
  • Example 1 The two films 106a 'and 106b' of the styrene acrylonitrile copolymer having a thickness of 20 ⁇ m were joined by an ultrasonic welding method using the apparatus of FIG. 11 to form an ultrasonic joint 108 ′ having a width of 10 mm (FIG. 17).
  • the oscillation frequency during joining was 20 KHz
  • the oscillation amplitude was 15 ⁇ m
  • the pressing pressure was 250 N
  • the joining time was 0.2 seconds.
  • the air passage is the air passage 110-7 shown in the polygonal air passage of FIG. 7, and the interval between the air passages is 10 mm.
  • the width of the ventilation path is 0.8 mm, the width L of the ventilation path is 24 mm, and the value of L / W is 30. When the air passage was visually observed, the width of the air passage was constant.
  • the film with the air passage was cut into a circle having a diameter of 15 cm as shown in FIG. This was used as the lid 104 '.
  • Example 2 An air passage was formed in the same manner as in Example 1.
  • the shape of the air passage is a curved shape shown in FIG. 3, and the interval between the air passages is 10 mm.
  • the width of the ventilation path is 0.8 mm
  • the width L of the ventilation path is 32 mm
  • the value of L / W is 40.
  • Visual observation of the air passage revealed that the width of the air passage was constant.
  • This film with a ventilation path was cut into a rectangle having a width of 4 cm and a length of 7 cm, and this was used as a ventilation section.
  • a nearly rectangular parallelepiped container with a lid made of 10 cm in length, 20 cm in width and 10 cm in height was prepared.
  • the lid is also made of polyethylene and can be attached and detached, and when the lid is closed, the inside can be sealed.
  • a rectangular hole having a width of 3 cm and a length of 6 cm was formed in the center of the lid, and a ventilation portion was adhered to the hole using an adhesive to form a container. After about 200 g of carrot was put in the container, it was sealed.
  • the container was stored for 2 weeks in an atmosphere of 15 ° C., but the carbon dioxide generated did not swell the lid. In addition, there was no change in the appearance of the carrot inside, and the carrot was edible.
  • Example 3 A ventilation member (member for forming a freshness holding container) shown in FIG. 15 and having a length of 5 cm and a width of 10 cm was formed.
  • the width of the ultrasonic bonding portion 108 by the ultrasonic welding method was set to 10 mm.
  • the shape of the ventilation path 110 was a curve as shown in FIG. 3, the width was 0.8 mm, the width L was 32 mm, the L / W was 40, and the interval between the ventilation paths was 10 mm.
  • An adhesive layer having a width of 5 mm was provided around the rear surface, and release paper was attached to the entire rear surface.
  • Example 2 the same container as in Example 2 was prepared.
  • the release paper of the member for forming a freshness holding container was peeled off, and the member for forming a freshness holding container was stuck so as to cover the hole of the container to form a freshness holding container.
  • Container 102 Main body 104: Lids 106, 106a, 106b: Film 108: Ultrasonic joint (joining area) 110: Ventilation path (non-joined part)

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Abstract

Provided are a freshness holding container which can keep the freshness of contents for a long period of time with very little inflow of oxygen from the outside, a freshness holding container constituting member, and a method for manufacturing the same. A freshness holding container (100) has a ventilation part, wherein the ventilation part has a band-shaped joining region having a width of 5-15 mm in which two ends of the films (106a, 106b) are overlapped and joined, the joining region is configured of a band-shaped ultrasonic joining portion (108) by which two end portions of the film are joined to each other, a non-joining portion in which the overlapping end portions of the films are not joined together is disposed in the ultrasonic joining portion, the non-joining portion constitutes a non-linear air passage (110) that communicates the internal space of the container and the outside of the container, and the air passage has a width W of 0.2 mm ≤ W ≤ 3 mm and a length L of 20 mm ≤ L ≤ 50 mm.

Description

鮮度保持容器、鮮度保持容器構成用部材及びその製造方法Freshness holding container, member for forming freshness holding container, and method of manufacturing the same
 本発明は鮮度保持容器、鮮度保持容器構成用部材及びその製造方法等に関し、詳細には、呼吸や発酵により保存中に二酸化炭素を発生する食品や生花の鮮度低下を抑制することができる鮮度保持容器、鮮度保持容器構成用部材及びその製造方法等に関する。 The present invention relates to a freshness holding container, a member for forming a freshness holding container, a method for producing the same, and the like. More specifically, a freshness holding that can suppress a decrease in freshness of foods and fresh flowers that generate carbon dioxide during storage by respiration or fermentation. The present invention relates to a container, a member for forming a freshness holding container, a method for manufacturing the same, and the like.
 野菜、果物、生花、コーヒー豆、加工食品などのように、呼吸や発酵によって二酸化炭素を発生する食物等を、鮮度を維持した状態で保存することができる包装材、あるいは生花を長期間保存できる包装材へのニーズが高まっている。 Packaging materials that can store food that generates carbon dioxide by respiration or fermentation, such as vegetables, fruits, fresh flowers, coffee beans, processed foods, etc., while maintaining freshness, or fresh flowers can be stored for a long time The need for packaging materials is increasing.
 上記食品等を長期間保存する包装材には、内部で発生した二酸化炭素や水蒸気の排出と、外部からの酸素の流入の防止という、相反する二つ機能が要求される。二酸化炭素や水蒸気の排出が不充分だと内圧が上昇して、包装材が破損する場合があり、また、酸素の流入を防止しないと酸化によって内容物の鮮度が低下するためである。 包装 A packaging material for storing the above foods or the like for a long period of time is required to have two contradictory functions of discharging carbon dioxide and water vapor generated inside and preventing inflow of oxygen from outside. If the discharge of carbon dioxide or water vapor is insufficient, the internal pressure will rise and the packaging material may be damaged, and if the inflow of oxygen is not prevented, the freshness of the contents will decrease due to oxidation.
 このようなニーズに対し、包装品(袋体)の熱シール部に、ストライプ状に配置された非接合部を設け、この非接合部を包装品の外部と連通する流路として利用する青果物包装品が提案されている(特許文献1)。この包装品では、非接合部(流路)が、幅0.1~5mm、長さ1~20mmの直線状(即ち細長い長方形)の平面形状を有している。 To meet such needs, a package of fruits and vegetables is provided with a non-joined portion arranged in a stripe shape on the heat-sealed portion of the package (bag), and the non-joined portion is used as a flow path communicating with the outside of the package. A product has been proposed (Patent Document 1). In this package, the non-joined portion (flow path) has a linear (ie, elongated rectangular) planar shape having a width of 0.1 to 5 mm and a length of 1 to 20 mm.
 この包装品では、流路によって、容器の内部が、酸素濃度が低く且つ二酸化炭素濃度が高い状態に維持され、内部の青果物の鮮度が保持される。この包装品では、ある程度の期間、内容物の鮮度を保持できるが、流路の長さが比較的、短いため、外部からの酸素の流入が多く、長期間にわたって青果物の鮮度を保持することが難しかった。 で は In this package, the flow path maintains the inside of the container at a low oxygen concentration and a high carbon dioxide concentration, thereby maintaining the freshness of the fruits and vegetables inside. In this package, the freshness of the contents can be maintained for a certain period of time.However, since the flow path is relatively short, a large amount of oxygen flows in from the outside, and the freshness of the fruits and vegetables can be maintained for a long period of time. was difficult.
 この問題点に対処すべく、斜めに延びる幅3mm以上の通気口がセンターシール部に設けられた包装品が提案されている(特許文献2)。この構成によれば、通気路の長さを長くすることができる。 対 処 In order to cope with this problem, there has been proposed a packaged product having a diagonally extending vent having a width of 3 mm or more in a center seal portion (Patent Document 2). According to this configuration, the length of the ventilation path can be increased.
特許第3259166号公報Japanese Patent No. 3259166 特許第6052729号公報Japanese Patent No. 6052729
 しかしながら、引用文献2の構成では、通路口(流路)の幅が、3mm以上と比較的に広いため、通気口内で結露が生じ易かった。この結果、結露で生じた水分で通気口の内部空間が塞がれ、通気口中の空気の流れが阻害されて、鮮度保持が十分に行なわれないという問題があった。 However, in the configuration of the cited document 2, since the width of the passage opening (flow passage) is relatively wide, 3 mm or more, dew condensation easily occurs in the ventilation opening. As a result, there is a problem that the internal space of the vent is blocked by the moisture generated by the dew, the flow of air in the vent is obstructed, and the freshness cannot be sufficiently maintained.
 また、特許文献1および特許文献2のいずれの構成においても、通気路はシール部で直線状に延びる構成であるため、通気路が延びる方向におけるシール部の強度が低下してしまう、という問題があった。 Further, in each of the configurations of Patent Literature 1 and Patent Literature 2, since the air passage is configured to extend linearly at the seal portion, there is a problem that the strength of the seal portion in the direction in which the air passage extends is reduced. there were.
 さらに、特許文献1および特許文献2のいずれの構成においても、通気路が熱シールによって形成されているため、形成する通気路の幅および形状を正確に制御することが難しいという問題もあった。 Further, in each of the configurations of Patent Literature 1 and Patent Literature 2, since the air passage is formed by heat sealing, there is a problem that it is difficult to accurately control the width and shape of the formed air passage.
 さらにまた、上記特許文献に記載された袋状の包装品以外の形態の包装材において、同様の問題を解決することが求められていた。 Furthermore, it has been required to solve the same problem in a packaging material in a form other than the bag-shaped packaged product described in the above-mentioned patent document.
 本発明はこのような点に鑑みてなされたものであり、外部からの酸素の流入が非常に少なく、内容物の鮮度を長期間保つことが可能な鮮度保持容器、鮮度保持容器構成用部材及びその製造方法を提供することを目的とする。 The present invention has been made in view of such a point, the inflow of oxygen from the outside is very small, a freshness holding container capable of maintaining the freshness of the contents for a long time, a member for forming a freshness holding container, and It is an object of the present invention to provide a manufacturing method thereof.
 本発明によれば、
 通気部を有する鮮度保持容器であって、
 前記通気部が、フィルムの2つの端部が重ね合わされて接合されている幅5mm以上15mm以下の帯状の接合領域を備え、
 前記接合領域が、前記フィルムの2つの端部同士が接合されている帯状の超音波接合部によって構成され、
 前記超音波接合部に前記重ね合わされたフィルムの端部同士が接合されていない非接合部が配置され、
 前記非接合部が、前記容器の内部空間と前記容器の外部とを連通する非直線状の通気路を構成し、
 前記通気路は幅Wが、0.2mm≦W≦3mmであり、長さLが、20mm≦L≦50mmである、
 ことを特徴とする鮮度保持容器が提供される。
According to the present invention,
A freshness holding container having a ventilation part,
The ventilation portion includes a band-shaped joining region having a width of 5 mm or more and 15 mm or less, where two ends of the film are overlapped and joined,
The bonding region is constituted by a band-shaped ultrasonic bonding portion in which two ends of the film are bonded to each other,
A non-joining portion where the ends of the superposed films are not joined to each other in the ultrasonic joining portion is arranged,
The non-joining portion constitutes a non-linear air passage communicating the internal space of the container and the outside of the container,
The air passage has a width W of 0.2 mm ≦ W ≦ 3 mm and a length L of 20 mm ≦ L ≦ 50 mm.
A freshness preserving container is provided.
 このような構成によれば、
 通気路は、幅Wが、0.2mm≦W≦3mmであり、長さLが、20mm≦L≦50mmであるので、通気路を通しての酸素の侵入を抑制しながら、容器内で発生した二酸化炭素や水蒸気を、通気路を通して速やかに外部に排出することができる。
 また、通気路が非直線状であるため、非接合部によって構成される通気路に起因する接合領域の強度低下が抑制される。
According to such a configuration,
The ventilation path has a width W of 0.2 mm ≦ W ≦ 3 mm and a length L of 20 mm ≦ L ≦ 50 mm. Carbon and water vapor can be quickly discharged to the outside through the ventilation path.
In addition, since the ventilation path is non-linear, a decrease in the strength of the joint region due to the ventilation path formed by the non-joined portions is suppressed.
 本発明の他の好ましい態様によれば、
 前記フィルムが、酸素バリア層を有している。
According to another preferred embodiment of the present invention,
The film has an oxygen barrier layer.
 本発明の他の好ましい態様によれば、
 前記フィルムは、厚さが20μm以上100μm以下である。
According to another preferred embodiment of the present invention,
The film has a thickness of 20 μm or more and 100 μm or less.
 本発明の他の好ましい態様によれば、
 前記容器が、容器本体と前記容器本体に取付けられた蓋部とを有し、
 前記容器本体及び蓋部の少なくとも一方に通気部が設けられている。
According to another preferred embodiment of the present invention,
The container has a container body and a lid attached to the container body,
A vent is provided in at least one of the container body and the lid.
 本発明の他の好ましい態様によれば、
 前記蓋部が、前記容器本体に対し着脱自在である。
According to another preferred embodiment of the present invention,
The lid is detachable from the container body.
 このような構成によれば、
 着脱可能な蓋部を有する容器で、内容物の鮮度を長期間保つことが可能となる。
According to such a configuration,
With a container having a removable lid, it is possible to maintain the freshness of the contents for a long time.
 本発明の他の態様によれば、
 鮮度保持用の容器を構成するための鮮度保持容器構成用部材であって、
 通気部を備え、
 前記通気部が、フィルムの2つの端部が重ね合わされて接合されている幅5mm以上15mm以下の帯状の接合領域を備え、
 前記接合領域が、前記フィルムの2つの端部同士が接合されている帯状の超音波接合部によって構成され、前記超音波接合部に前記重ね合わされたフィルムの端部同士が接合されていない非接合部が配置され、
 前記非接合部が、前記容器の内部空間と前記容器の外部とを連通する非直線状の通気路を構成し、
 前記通気路は幅Wが、0.2mm≦W≦3mmであり、長さLが、20mm≦L≦50mmである、
 ことを特徴とする鮮度保持容器構成用部材が提供される。
According to another aspect of the present invention,
A freshness holding container forming member for forming a freshness holding container,
It has a ventilation part,
The ventilation portion includes a band-shaped joining region having a width of 5 mm or more and 15 mm or less, where two ends of the film are overlapped and joined,
The bonding region is constituted by a band-shaped ultrasonic bonding portion in which two ends of the film are bonded to each other, and non-bonding in which the ends of the superimposed film are not bonded to the ultrasonic bonding portion. Department is arranged,
The non-joining portion constitutes a non-linear air passage communicating the internal space of the container and the outside of the container,
The air passage has a width W of 0.2 mm ≦ W ≦ 3 mm and a length L of 20 mm ≦ L ≦ 50 mm.
A member for constituting a freshness holding container is provided.
 このような構成によれば、
 鮮度保持容器構成用部材が通気路を備えた通気部を有しているので、このような鮮度保持容器構成用部材を容器の開口部に取り付けることにより、通気路を通しての酸素の侵入を抑制しながら、容器の内部で発生した二酸化炭素や水蒸気を、通気路を通して速やかに外部に排出することができる鮮度保持容器を構成することができる。
According to such a configuration,
Since the member for forming a freshness holding container has a ventilation portion provided with a ventilation path, the intrusion of oxygen through the ventilation path is suppressed by attaching such a member for forming a freshness holding container to the opening of the container. However, it is possible to constitute a freshness holding container capable of rapidly discharging carbon dioxide and water vapor generated inside the container to the outside through the ventilation path.
 本発明の他の好ましい態様によれば、
 鮮度保持容器構成用部材が前記容器に着脱自在に構成されている。
According to another preferred embodiment of the present invention,
A member for constituting a freshness holding container is detachably attached to the container.
 このような構成によれば、
 鮮度保持容器構成用部材が経年劣化した場合等に、鮮度保持容器構成用部材を交換し、初期の性能を回復させること等が可能となる。
According to such a configuration,
For example, when the member for forming a freshness holding container is deteriorated over time, it is possible to replace the member for forming a freshness holding container and recover the initial performance.
 本発明の他の態様によれば、
 複数枚のフィルムによって形成され通気部を有する鮮度保持容器形成用部材であって、前記通気部が前記フィルムの2つの端部が重ね合わされて接合されている幅5mm以上15mm以下の帯状の接合領域を備え、前記接合領域が、前記フィルムの2つの端部同士が接合されている帯状の超音波接合部によって構成され、前記超音波接合部に、前記重ね合わされたフィルムの端部同士が接合されていない非接合部が配置され、前記非接合部が、前記容器の内部空間と該容器の外部とを連通する非直線状の通気路を構成し、該通気路は幅Wが、0.2mm≦W≦3mmであり、長さLが、20mm≦L≦50mmである鮮度保持容器形成用部材の製造方法であって、
 超音波溶着によって前記超音波接合部を形成するステップを備えている、
 ことを特徴とする鮮度保持容器形成用部材の製造方法が提供される。
According to another aspect of the present invention,
A freshness holding container forming member formed of a plurality of films and having a ventilation portion, wherein the ventilation portion has a width of 5 mm or more and 15 mm or less, in which two ends of the film are overlapped and joined. Wherein the joining region is constituted by a band-like ultrasonic joining portion in which two ends of the film are joined to each other, and the ends of the superimposed film are joined to the ultrasonic joining portion. The non-joined part is arranged, and the non-joined part constitutes a non-linear air passage communicating the internal space of the container and the outside of the container, and the air passage has a width W of 0.2 mm. ≦ W ≦ 3 mm, and the length L is a method for manufacturing a member for forming a freshness holding container, wherein 20 mm ≦ L ≦ 50 mm,
Forming the ultrasonic bonding part by ultrasonic welding,
A method for producing a member for forming a freshness holding container is provided.
 このような構成によれば、
 通気路を通しての酸素の侵入を抑制しながら、容器内で発生した二酸化炭素や水蒸気を、通気路を通して速やかに外部に排出することができる容器を構成するための鮮度保持容器形成用部材を製造することが可能となる。
 また、通気路が非直線状であるため、非接合部によって構成される通気路に起因する接合領域の強度低下が抑制される。
According to such a configuration,
Manufacture a member for forming a freshness holding container for forming a container capable of quickly discharging carbon dioxide and water vapor generated in the container to the outside through the air passage while suppressing intrusion of oxygen through the air passage. It becomes possible.
In addition, since the ventilation path is non-linear, a decrease in the strength of the joint region due to the ventilation path formed by the non-joined portions is suppressed.
 本発明の他の好ましい態様によれば、
 前記超音波接合部を形成するステップが、円板状の超音波溶着ホーンを前記フィルムに対して回転させながら、前記フィルムに連続的に超音波接合部を形成するステップである。
According to another preferred embodiment of the present invention,
The step of forming the ultrasonic bonding part is a step of continuously forming an ultrasonic bonding part in the film while rotating a disk-shaped ultrasonic welding horn with respect to the film.
 このような構成によれば、
 通気路を有する鮮度保持容器形成用部材を大量且つ安価に製造することが可能となる。
According to such a configuration,
It is possible to manufacture a freshness holding container forming member having an air passage in large quantities and at low cost.
 本発明によれば、容器外からの酸素の流入が非常に少なく、内容物の鮮度を長期間保つことが可能な鮮度保持容器、鮮度保持容器構成用部材及びその製造方法が提供される。 According to the present invention, there is provided a freshness holding container, a member for constituting a freshness holding container, and a method for producing the same, which can keep the freshness of the contents for a long period of time with very little inflow of oxygen from outside the container.
本発明の好ましい実施形態の容器100の模式的な平面図である。It is a schematic plan view of container 100 of a preferred embodiment of the present invention. 図1のII-II線に沿った断面図である。FIG. 2 is a sectional view taken along the line II-II of FIG. 1. 図1の容器の蓋部の通気部の模式的な平面図である。It is a schematic plan view of the ventilation part of the lid part of the container of FIG. 図3のIV-IV線に沿った模式的な断面図である。FIG. 4 is a schematic sectional view taken along the line IV-IV in FIG. 3. 図3のV-V線に沿った模式的な断面図である。FIG. 5 is a schematic cross-sectional view along the line VV in FIG. 3. 非接合部(通気路)の変形例を示す模式的な図面である。It is a schematic diagram which shows the modification of a non-joining part (airway). 非接合部(通気路)の変形例を示す模式的な図面である。It is a schematic diagram which shows the modification of a non-joining part (airway). 非接合部(通気路)の変形例を示す模式的な図面である。It is a schematic diagram which shows the modification of a non-joining part (airway). 非接合部(通気路)の変形例を示す模式的な図面である。It is a schematic diagram which shows the modification of a non-joining part (airway). 非接合部(通気路)の変形例を示す模式的な図面である。It is a schematic diagram which shows the modification of a non-joining part (airway). 超音波溶着法に用いる溶着装置の構成を模式的に示す図面である。It is a drawing which shows typically the structure of the welding apparatus used for an ultrasonic welding method. 図11の溶着装置の溶着用のホーンの外観を示す模式的な斜視図である。It is a typical perspective view which shows the external appearance of the welding horn of the welding apparatus of FIG. 本発明の他の実施形態の容器の模式的な斜視図である。It is a typical perspective view of the container of other embodiments of the present invention. 本発明の更に別の実施形態の容器の模式的な斜視図である。It is a typical perspective view of the container of another embodiment of the present invention. 通気部材(鮮度保持容器構成用部材)の模式的な平面図である。FIG. 3 is a schematic plan view of a ventilation member (a member for configuring a freshness holding container). 通気部材(鮮度保持容器構成用部材)の容器への取付けを説明する模式図である。It is a schematic diagram explaining attachment of a ventilation member (member for freshness holding container construction) to a container. 本発明の実施例を説明するための模式図である。It is a schematic diagram for explaining the Example of this invention. 本発明の実施例を説明するための模式図である。It is a schematic diagram for explaining the Example of this invention.
 以下、本発明の好ましい実施形態の鮮度保持容器である容器100の構成を図面に沿って詳細に説明する。図1は、本発明の好ましい実施形態の容器100の模式的な平面図である。図2は、図1のII-II線に沿った断面図である。本願では、図面中、明確化のため、各要素の寸法の比率は正確に表わされていない。 Hereinafter, the configuration of the container 100 which is a freshness holding container according to a preferred embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 is a schematic plan view of a container 100 according to a preferred embodiment of the present invention. FIG. 2 is a sectional view taken along the line II-II in FIG. In the present application, the ratio of dimensions of each element is not accurately illustrated in the drawings for clarity.
 本実施態様に容器100は、例えば、コーヒー、味噌、キムチ等の食品を保存する円柱状の容器であり、上端が開口した箱形の本体(容器本体)102と、本体102の開口端を密閉状態で覆う蓋部104とを備えている。蓋部104は、フィルム状部材で構成され、本体102の開口端に沿って接着剤等によって本体102に接着固定され、容器内部を密閉状態に維持できるように構成されている。 In this embodiment, the container 100 is, for example, a cylindrical container for storing foods such as coffee, miso, and kimchi, and has a box-shaped main body (container main body) 102 having an open upper end and an open end of the main body 102 sealed. And a cover portion 104 that covers in a state. The lid 104 is formed of a film-like member, is adhered and fixed to the main body 102 along the opening end of the main body 102 with an adhesive or the like, and is configured so that the inside of the container can be maintained in a sealed state.
 本実施形態の本体102は、上端が開口した箱形の本体であるが、上端が開口した形態であれば、他の形状、例えば、有底円筒形状等でもよい。また、大きさについても制限はない。 The main body 102 of the present embodiment is a box-shaped main body with an open upper end, but may have another shape, for example, a cylindrical shape with a bottom, as long as the upper end is open. There is no limitation on the size.
 また、本実施形態の本体102を構成する材料は、気体を透過しない特性を有するものであれば特に制限はない。また、本実施形態の容器100の本体102を構成する材料は、透明であっても不透明であってもよく、意匠性を高めるために表面に印刷を施したものでもよい。本実施形態の容器100の本体102を構成する材料としては、例えば、ポリエチレン、ポリプロピレン、ポリスチレン、ポリエステルなどのポリマー、ガラス、金属などが用いられる。 The material constituting the main body 102 of the present embodiment is not particularly limited as long as it has a property of not allowing gas to permeate. In addition, the material constituting the main body 102 of the container 100 of the present embodiment may be transparent or opaque, and may have a printed surface to enhance the design. As a material constituting the main body 102 of the container 100 of the present embodiment, for example, a polymer such as polyethylene, polypropylene, polystyrene, or polyester, glass, metal, or the like is used.
 また、本実施形態の容器100の本体102は、厚さにも制限はないが、例えば、0.3mmから3mm程度が好ましい。 The thickness of the main body 102 of the container 100 of the present embodiment is not limited, but is preferably, for example, about 0.3 mm to 3 mm.
 本実施態様に容器100では、蓋部104は、フィルム106、詳細には、2枚のフィルム106aと106bによって構成されている。図1および図2に示されているように、各フィルム106aと106bは、それぞれが、本体102の開口端の面積の約3分の2程度の面積を有し、一端側部同士が重ね合わされて、接合されることにより、本体102の開口端全体を覆う多く蓋部104を構成している。尚、3枚以上のフィルムで蓋部を形成する構成でもよい。 容器 In the container 100 according to the present embodiment, the lid 104 is constituted by the film 106, specifically, two films 106a and 106b. As shown in FIGS. 1 and 2, each of the films 106a and 106b has an area of about two-thirds of the area of the opening end of the main body 102, and one end side is overlapped. By being joined, a large number of lids 104 are formed to cover the entire open end of the main body 102. The lid may be formed of three or more films.
 図1および図2に示されているように、本実施形態の容器100では、2枚のフィルム106a、106bの一端側部同士が重ね合わされて接合されている接合領域が、帯状の超音波接合部108によって構成されている。 As shown in FIGS. 1 and 2, in the container 100 of the present embodiment, a band-shaped ultrasonic bonding is performed in a bonding region where one end portions of two films 106 a and 106 b are overlapped and bonded. It is constituted by a unit 108.
 本実施態様の容器100で使用されるフィルム106は、非晶質のポリマーのフィルムが好ましい。具体的な例として、ポリスチレン、アクリル樹脂、塩化ビニル、ポリカーボネート、スチレンアクリロニトリル共重合体などのフィルムが挙げられる。 フ ィ ル ム The film 106 used in the container 100 of the present embodiment is preferably an amorphous polymer film. Specific examples include films of polystyrene, acrylic resin, vinyl chloride, polycarbonate, styrene acrylonitrile copolymer, and the like.
 フィルム106は、異なる素材からなる複数枚のフィルムが積層された積層フィルムでもよい。積層フィルムとしてはポリエステル、ポリエチレンまたはポリプロピレンのフィルムの内側にポリスチレンのフィルムを積層した積層フィルム等が挙げられる。 The film 106 may be a laminated film in which a plurality of films made of different materials are laminated. Examples of the laminated film include a laminated film in which a polystyrene film is laminated inside a polyester, polyethylene or polypropylene film.
 フィルム106として、酸素バリアフィルムと他のフィルムを積層したものも用いることができる。酸素バリアフィルムとしては、ビニルアルコールまたは塩化ビニリデンを構成成分として含むポリマーからなるフィルム、シリカ、アルミナ、アルミニウムのいずれかを蒸着したポリマーフィルム、金属箔層などの公知のものを用いることができる。この酸素バリアフィルムの内側にポリスチレンを積層した積層フィルムをフィルム106a、106bとして用いることができる。 A film obtained by laminating an oxygen barrier film and another film can also be used as the film 106. As the oxygen barrier film, known films such as a film made of a polymer containing vinyl alcohol or vinylidene chloride as a constituent, a polymer film on which any one of silica, alumina, and aluminum is deposited, and a metal foil layer can be used. A laminated film in which polystyrene is laminated inside the oxygen barrier film can be used as the films 106a and 106b.
 フィルム106は、透明であっても不透明であってもよい。内容物が日光によって劣化する場合は不透明な包装フィルムを用いることが好ましい。また、意匠性を高めるために表面に印刷を施したフィルムでもよい。 The film 106 may be transparent or opaque. When the contents deteriorate due to sunlight, it is preferable to use an opaque packaging film. Further, a film whose surface is printed in order to enhance the design property may be used.
 フィルム106の厚みは、10μm以上300μm以下、より好ましくは15μm以上200μm以下、更に好ましくは20μm以上100μm以下であることが好ましい。フィルムの厚みが10μm未満の場合、容器の強度が不充分になる場合があり、300μmを超えるとコスト上、不利になる場合があるためである。 The thickness of the film 106 is preferably 10 μm or more and 300 μm or less, more preferably 15 μm or more and 200 μm or less, and further preferably 20 μm or more and 100 μm or less. If the thickness of the film is less than 10 μm, the strength of the container may be insufficient, and if it exceeds 300 μm, the cost may be disadvantageous.
 本実施形態の容器100では、2枚のフィルム106aと106bの一端側部同士が重ね合わされて、接合されている帯状の超音波接合部108は、幅Xが5mm以上15mm以下に設定されている。超音波接合部108の幅は、6mm以上13mm以下がより好ましく、8mm以上11mm以下がさらに好ましい。 In the container 100 of the present embodiment, the width X of the band-shaped ultrasonic bonding portion 108 in which one end portions of the two films 106a and 106b are overlapped and bonded is set to 5 mm or more and 15 mm or less. . The width of the ultrasonic bonding portion 108 is more preferably 6 mm or more and 13 mm or less, and further preferably 8 mm or more and 11 mm or less.
 超音波接合部108の幅を5mm以上とすることで内容物の保存性を確保でき、15mm以下とすることで超音波接合部の強度を確保できる。 保存 Preserving the contents can be ensured by setting the width of the ultrasonic bonding portion 108 to 5 mm or more, and ensuring the strength of the ultrasonic bonding portion by setting the width to 15 mm or less.
 本実施形態の容器100では、帯状の超音波接合部108内に、2枚のフィルム106aと106bの一端側部同士が接合されていない部分(非接合部分)が複数、所定間隔で形成され、この非接合部が、通気路110を構成している。本実施形態の容器100では、帯状の超音波接合部108に複数の通気路110が配置された接合領域が、通気部を構成していることになる。 In the container 100 of the present embodiment, a plurality of portions (non-joined portions) where the one end portions of the two films 106a and 106b are not joined to each other are formed at predetermined intervals in the belt-shaped ultrasonic joining portion 108, This non-joined part constitutes the ventilation path 110. In the container 100 of the present embodiment, the joining area where the plurality of ventilation paths 110 are arranged in the belt-like ultrasonic joining section 108 constitutes the ventilation section.
 図3は、蓋部104の通気部(接合領域)の模式的な平面図であり、図4は、図3のIV-IV線に沿った模式的な断面図であり、図5は、図3のV-V線に沿った模式的な断面図である。 FIG. 3 is a schematic plan view of a ventilation portion (joining region) of the lid portion 104, FIG. 4 is a schematic cross-sectional view taken along line IV-IV of FIG. 3, and FIG. FIG. 5 is a schematic sectional view taken along line VV of FIG.
 図3に示されているように、本実施形態の容器100では、通気路110は、一定の幅および断面形状を有する、非直線状(詳細には、略S字状)の平面形状の通気路とされている。 As shown in FIG. 3, in the container 100 of the present embodiment, the ventilation passage 110 has a non-linear (specifically, substantially S-shaped) flat ventilation having a constant width and a cross-sectional shape. It is a road.
 非接合部(通気路)110は、幅Xの帯状の超音波接合部108を横断して、超音波接合部108の一端から他端まで延び、蓋部104が、容器100の本体102の開口端を密封したとき、容器100の内部空間と、容器100の外部とを流体連通する流路となるように構成されている(図5)。 The non-joining portion (air passage) 110 extends from one end of the ultrasonic joining portion 108 to the other end, traversing the band-shaped ultrasonic joining portion 108 having a width X, and the lid portion 104 is connected to the opening of the main body 102 of the container 100. When the end is sealed, it is configured to be a flow path for fluid communication between the internal space of the container 100 and the outside of the container 100 (FIG. 5).
 本実施形態の容器100では、非接合部(通気路)110の幅Wは、0.2mm以上、3mm以下に設定されている。通気路110の幅Wは、0.3mm以上2.5mm以下がさらに好ましく、0.5mm以上2.0mm以下がより好ましい。 で は In the container 100 of the present embodiment, the width W of the non-joined portion (air passage) 110 is set to 0.2 mm or more and 3 mm or less. The width W of the ventilation path 110 is more preferably 0.3 mm or more and 2.5 mm or less, and more preferably 0.5 mm or more and 2.0 mm or less.
 通気路110の幅Wを0.2mm以上3.0mm以下にすることで、容器100の内部で生成された二酸化炭素や水蒸気の放出と、容器100の外部からの酸素の侵入防止を両立が可能になる。さらに容器100を動かした際に通気路110の内部で気体が流動し難く、外部から酸素が侵入し難くなる。 By setting the width W of the ventilation path 110 to 0.2 mm or more and 3.0 mm or less, it is possible to simultaneously release carbon dioxide and water vapor generated inside the container 100 and prevent oxygen from entering the outside of the container 100. become. Further, when the container 100 is moved, it is difficult for the gas to flow inside the ventilation path 110, and it is difficult for oxygen to enter from the outside.
 本実施形態の容器100では、通気路110の長さLは、20mm以上50mm以下に設定されている。なお、通気路110の長さLとは、通気路110の中心軸に沿った通気路110の一端から他端までの長さを指す。 で は In the container 100 of the present embodiment, the length L of the ventilation path 110 is set to 20 mm or more and 50 mm or less. Note that the length L of the ventilation path 110 refers to the length from one end to the other end of the ventilation path 110 along the central axis of the ventilation path 110.
 通気路110の長さLは、22mm以上45mm以下がより好ましく、25mm以上40mm以下がさらに好ましい。 (4) The length L of the ventilation path 110 is more preferably 22 mm or more and 45 mm or less, and further preferably 25 mm or more and 40 mm or less.
 本実施形態の容器100では、通気路110の長さLを20mm以上50mm以下にすることで、容器100の内部で発生した二酸化炭素や水蒸気の放出と、容器100の外部からの酸素の侵入防止とが両立させている。 In the container 100 of the present embodiment, by setting the length L of the ventilation path 110 to 20 mm or more and 50 mm or less, release of carbon dioxide and water vapor generated inside the container 100 and prevention of intrusion of oxygen from the outside of the container 100. And are compatible.
 また、本実施形態の容器100では、通気路110の長さLと幅Wの比L/Wは、10以上200以下に設定されている。長さLと幅Wの比L/Wが、10未満になると内容物の保存性が顕著に悪化し、また、この比が200を超えると通気路の内部に水分が凝縮して酸化炭素の排出が不充分になる場合があるためである。 で は Further, in the container 100 of the present embodiment, the ratio L / W of the length L and the width W of the ventilation path 110 is set to 10 or more and 200 or less. If the ratio L / W of the length L to the width W is less than 10, the storage stability of the contents is remarkably deteriorated, and if the ratio exceeds 200, moisture is condensed in the air passage and carbon dioxide This is because the discharge may be insufficient.
 通気路110の長さLと幅Wの比L/Wは、15以上150以下がより好ましく、20以上100以下がさらに好ましい。 比 The ratio L / W of the length L to the width W of the ventilation path 110 is more preferably 15 or more and 150 or less, and further preferably 20 or more and 100 or less.
 更に、本実施形態の容器100では、通気路110の間隔は、1mm以上100mm以下に設定されている。通気路110の間隔を1mmとすることにより通気路110の正確な形状を確保できる。また、30mm以下とすることにより、必要な数の通気路110を設けることができる。 Furthermore, in the container 100 of the present embodiment, the interval between the ventilation paths 110 is set to 1 mm or more and 100 mm or less. By setting the interval between the ventilation paths 110 to 1 mm, an accurate shape of the ventilation path 110 can be secured. Further, by setting the thickness to 30 mm or less, a required number of ventilation paths 110 can be provided.
 通気路110の間隔は、2mm以上50mm以下がより好ましく、3mm以上15mm以下が更に好ましい。 間隔 The distance between the ventilation paths 110 is more preferably 2 mm or more and 50 mm or less, and still more preferably 3 mm or more and 15 mm or less.
 本実施形態の容器100では、容器100に形成する通気路110の数は1個以上に設定されているが、3以上100以下が好ましく、5以上75以下がさらに好ましい。 容器 In the container 100 of the present embodiment, the number of air passages 110 formed in the container 100 is set to one or more, but is preferably 3 or more and 100 or less, more preferably 5 or more and 75 or less.
 特に、保存中に比較的に多量の二酸化炭素を発生させる青果物などを保存する場合は、通気路の数を3以上100以下、より好ましくは5以上75以下に設定することで、通気路110が水により閉塞されて二酸化炭素の排出が不充分になることを防止でき、好ましい。 In particular, when storing fruits and vegetables that generate a relatively large amount of carbon dioxide during storage, the number of ventilation paths is set to 3 or more and 100 or less, more preferably 5 or more and 75 or less, so that the ventilation paths 110 It is possible to prevent carbon dioxide from being clogged by water and insufficient discharge of carbon dioxide, which is preferable.
 図6乃至図10は、非直線状の通気路110の形状の変形例を示す模式的な図面である。通気路の形状は、上記実施形態の略S字状に限定されるものではない。例えば、図6に示すような「へ」字状の通気路110-6、図7に示すような略「Z」字状の通気路110-7、図8に示すような逆「W」字状の通気路110-8、図9に示すような円弧状の通気路110-9、図10に示すような波状の通気路110-10のように、複数の直線部または湾曲部を連結することによって構成されたものでもよい。 FIGS. 6 to 10 are schematic drawings showing modified examples of the shape of the non-linear air passage 110. The shape of the air passage is not limited to the substantially S-shape of the above embodiment. For example, a "V" shaped ventilation path 110-6 as shown in FIG. 6, a substantially "Z" shaped ventilation path 110-7 as shown in FIG. 7, and an inverted "W" shape as shown in FIG. A plurality of linear portions or curved portions are connected like a ventilating passage 110-8, an arcuate venting passage 110-9 as shown in FIG. 9, and a wavy venting passage 110-10 as shown in FIG. It may be constituted by the above.
 さらにまた、本発明の通気路は、上記具体例に限定されず、他の折れ線、曲線形、これらを組み合わせた他の非直線状の通気路でもよい。 Further, the ventilation path of the present invention is not limited to the above specific examples, and may be another polygonal line, a curved line, or another non-linear ventilation path combining these.
 次に、本発明の実施態様の容器100の通気路を有する蓋部104の製造方法について説明する。本実施態様の製造方法は、2枚のフィルム106a、106bの側端部を、部分的に超音波溶着法で接合して蓋部104となるフィルム部材を形成するものである。 Next, a method of manufacturing the lid portion 104 having the ventilation path of the container 100 according to the embodiment of the present invention will be described. In the manufacturing method of the present embodiment, the side end portions of the two films 106a and 106b are partially joined by an ultrasonic welding method to form a film member to be the lid 104.
 本実施態様の製造方法では、まず、蓋部104を構成する細長い2枚のフィルム106a、106bを準備する。次いで、2枚のフィルム106a、106bの両側端部を重ね合わせる。 In the manufacturing method of the present embodiment, first, two elongated films 106a and 106b constituting the lid 104 are prepared. Next, both side edges of the two films 106a and 106b are overlapped.
 次いで、少なくとも重ね合わされたフィルム106a、106bの両側端部を所定温度(摂氏30度乃至75度)まで加熱する。加熱は、加熱ロール、赤外線加熱等の方法によって行なわれるのが好ましい。 Next, at least the both ends of the superposed films 106a and 106b are heated to a predetermined temperature (30 to 75 degrees Celsius). Heating is preferably performed by a method such as a heating roll or infrared heating.
 次いで、加熱したフィルムの除電を行なう。加熱されたフィルムは弾性率が低下してしなやかになるため、搬送ロールなどの物体に接触した時に接触面積が増大する等の理由により、帯電しやすい。この帯電を排除するために、超音波溶着の前に除電をすることが好ましい。 Next, the heated film is neutralized. Since the heated film has a reduced elastic modulus and is supple, it is easily charged due to an increase in the contact area when the film contacts an object such as a transport roll. In order to eliminate this charge, it is preferable to remove the charge before the ultrasonic welding.
 具体的には、イオン風、除電ブラシ等を用いて除電が行なわれる。除電後のフィルムの表面電位が、1kv以下となるように除電が行なわれるのが好ましい。表面電位の測定は、例えばトレック・ジャパン株式会社製の表面電位計MODEL341Bで測定することができる。除電を行なうことにより、このような帯電に起因する埃の付着が抑制される。 Specifically, static elimination is performed using an ion wind, a static elimination brush or the like. It is preferable that static elimination is performed so that the surface potential of the film after static elimination becomes 1 kv or less. The surface potential can be measured by, for example, a surface potential meter MODEL341B manufactured by Trek Japan. By performing static elimination, adhesion of dust due to such charging is suppressed.
 除電後のフィルムの表面電位はゴミ付き防止の観点から絶対値が1kV以下であることが好ましい。表面電位の測定は、例えばトレック・ジャパン株式会社製の表面電位計MODEL341Bで測定することができる。 表面 The surface potential of the film after static elimination preferably has an absolute value of 1 kV or less from the viewpoint of preventing dust. The surface potential can be measured by, for example, a surface potential meter MODEL341B manufactured by Trek Japan.
 次いで、重ね合わされているフィルム106a、106bの側端部をヒートシール等によって接合し、重ね合わされたフィルム106a、106bの側端部を相対位置がずれないように仮留めする。この仮留めによって、重ね合わされたフィルム106a、106bの相対位置ずれが防止される。 Next, the side ends of the superposed films 106a and 106b are joined by heat sealing or the like, and the side ends of the superposed films 106a and 106b are temporarily fixed so that their relative positions do not shift. By this temporary fastening, the relative positional deviation of the superposed films 106a and 106b is prevented.
 次に、超音波溶着法によって、フィルム106a、106bの側端部に、超音波接合部108による接合部を形成する。 (4) Next, a joining portion by the ultrasonic joining portion 108 is formed on the side end portions of the films 106a and 106b by an ultrasonic welding method.
 図11は、超音波溶着法に用いる溶着装置200の構成を模式的に示す図面である。
 図11に示されているように、溶着装置200は、50Hzまたは60Hzの商用電気を15~70KHz程度の高周波信号に変換する超音波発振機202と、この信号を機械的振動に変換するコンバータ204と、この機械的振動を増幅するブースター206と、増幅された振動を溶着対象(フィルム106a、106b)に伝えるホーン208と、ホーン208との間でフィルムを挟持する受け座210と、を備えている。受け座210は温度を制御できるものであることが好ましい。
FIG. 11 is a drawing schematically showing a configuration of a welding apparatus 200 used for the ultrasonic welding method.
As shown in FIG. 11, the welding apparatus 200 includes an ultrasonic oscillator 202 for converting 50 Hz or 60 Hz commercial electricity into a high frequency signal of about 15 to 70 KHz, and a converter 204 for converting the signal into mechanical vibration. A booster 206 for amplifying the mechanical vibration, a horn 208 for transmitting the amplified vibration to a welding target (the films 106a and 106b), and a receiving seat 210 for holding the film between the horn 208. I have. It is preferable that the receiving seat 210 can control the temperature.
 図12は、図11の溶着装置の溶着用のホーン208の外観を示す模式的な斜視図である。本実施形態の溶着装置200は、ホーン208が、図12に示されているような円板形状を有するロータリ式の溶着装置である。円板状のホーン208の直径は5~30cm程度であり、厚みは0.5~1.5cm程度である。 FIG. 12 is a schematic perspective view showing the appearance of the welding horn 208 of the welding device of FIG. The welding device 200 of the present embodiment is a rotary welding device in which the horn 208 has a disk shape as shown in FIG. The diameter of the disk-shaped horn 208 is about 5 to 30 cm, and the thickness is about 0.5 to 1.5 cm.
 円板形状のホーン208の外周面208aには、蓋部104の通気路110の略S字形状に対応したS字状の溝部208bが形成され、この溝部208bにより非接合部(通気路110)が形成される。 On the outer peripheral surface 208a of the disc-shaped horn 208, an S-shaped groove 208b corresponding to the substantially S-shape of the air passage 110 of the lid 104 is formed, and the non-joined portion (air passage 110) is formed by the groove 208b. Is formed.
 このロータリ式の溶着装置200を使用した溶着作業では、フィルム106a、106bに、連続的に超音波融着部8が形成される。具体的には、ホーン208と受け座210の間に、重ね合わされたフィルム106a、106bを挟持した状態で、円板状のホーン208を回転させ、長尺状のフィルム106a、106bの側端部に、複数の非接合部(通気路110)が内部に配置された超音波融着部(接合部)108を帯状に形成していく。 In the welding operation using the rotary welding device 200, the ultrasonic welding portion 8 is continuously formed on the films 106a and 106b. More specifically, the disc-shaped horn 208 is rotated with the laminated films 106a and 106b sandwiched between the horn 208 and the receiving seat 210, and the side ends of the long films 106a and 106b. Next, an ultrasonic welding portion (joining portion) 108 in which a plurality of non-joining portions (air passages 110) are disposed is formed in a belt shape.
 溶着作業で使用する超音波の振幅は通常1.5μm以上100μm以下であるが、非接合部の幅Wを正確に制御する観点から2μm以上、15μm以下、より好ましくは2.5μm以上10μm以下であることがあることが好ましい。 The amplitude of the ultrasonic wave used in the welding operation is usually 1.5 μm or more and 100 μm or less, but from the viewpoint of accurately controlling the width W of the non-joined portion is 2 μm or more, 15 μm or less, more preferably 2.5 μm or more and 10 μm or less. It is preferred that there be.
 溶着は、ホーン208の先端を、重ね合わされたフィルム106a、106bの側端に押し付けた状態で、重ね合わされたフィルム106a、106bに超音波振動を与えることにより行われる。この時、溶着時間は通常0.05秒以上1秒以下とする。この時間が0.05秒未満の場合、袋体の強度が不充分になる場合があり、1秒を超えると生産効率が低下する場合がある。 Welding is performed by applying ultrasonic vibration to the superposed films 106a and 106b while pressing the tip of the horn 208 against the side edges of the superposed films 106a and 106b. At this time, the welding time is usually 0.05 seconds or more and 1 second or less. If the time is less than 0.05 seconds, the strength of the bag may be insufficient, and if it exceeds 1 second, the production efficiency may be reduced.
 ホーン208の押しつけ圧は100から500N程度が好ましい。押しつけ圧が100N未満の場合、溶着部の強度が低下する場合があり、500Nを超えると装置に過大な荷重がかかることによる不具合が発生する場合がある。 押 し The pressing pressure of the horn 208 is preferably about 100 to 500N. If the pressing pressure is less than 100 N, the strength of the welded portion may decrease, and if it exceeds 500 N, a problem may occur due to an excessive load applied to the device.
 このようなホーンを用いる製造方法では、重ね合わされた2枚のフィルム106a、106bの側端部に、ホーンの外周部が連続的に接して超音波溶着が行なわれるので、超音波溶着を連続的に行うことが可能で、効率よい加工を行うことができる。 In the manufacturing method using such a horn, the outer peripheral portions of the horns are continuously in contact with the side end portions of the two superposed films 106a and 106b and ultrasonic welding is performed. And efficient processing can be performed.
 このようにして、接合された側端部に通気路が形成された2枚のフィルム106a、106bは、適宜、切断され、接着剤等で、本体102の開口端に接着固定される蓋部104となる。 In this way, the two films 106a and 106b having the air passage formed at the joined side end are appropriately cut, and the lid 104 is adhered and fixed to the opening end of the main body 102 with an adhesive or the like. It becomes.
 上記実施形態の容器100は、上端が開口する本体102の開口端に接着された蓋部104に通気部が設けられた容器であったが、本発明は、図13、図14に示されているような、蓋部が本体に着脱可能な構成とされた容器の本体または蓋部の少なくとも一方に通気部が設けられた構成でもよい。 The container 100 of the above embodiment is a container in which a ventilation portion is provided in a lid portion 104 bonded to an opening end of a main body 102 having an open upper end. The present invention is illustrated in FIGS. In this case, a configuration may be adopted in which a ventilation portion is provided on at least one of the main body and the lid portion of the container in which the lid portion is configured to be detachable from the main body.
 図13は、本発明の他の実施形態の容器300の模式的な斜視図であり、図14は、さらに別の実施形態の容器400の模式的な斜視図である。 FIG. 13 is a schematic perspective view of a container 300 according to another embodiment of the present invention, and FIG. 14 is a schematic perspective view of a container 400 according to still another embodiment.
 図13に示されている鮮度保持用の容器300は、上端が開口した有底円筒状の本体を302と、本体の302の上端に開口に着脱自在に取付けられる蓋部304とを備えている。この容器300では、蓋部304も剛性を有する材料で構成されるのが好ましい。 The container 300 for keeping freshness shown in FIG. 13 includes a bottomed cylindrical main body 302 having an open upper end, and a lid 304 detachably attached to the upper end of the main body 302 at the opening. . In this container 300, it is preferable that the lid 304 is also made of a rigid material.
 この容器300では、本体302の側壁に開口部306が形成され、この開口部306に、フィルムによって形成された通気部材308が密封状態で取付けられている。通気部材308は、側端部が超音波融着により接合された2枚のフィルム等から形成され、接合領域(超音波接合部)に複数の通気路が配置された通気部を備えている。 In the container 300, an opening 306 is formed in a side wall of the main body 302, and a ventilation member 308 formed of a film is attached to the opening 306 in a sealed state. The ventilation member 308 is formed of two films or the like whose side ends are joined by ultrasonic fusion, and has a ventilation section in which a plurality of ventilation paths are arranged in a joint region (ultrasonic joint).
 詳細には、通気部材308は、上記実施形態の容器100の蓋部104と同様の構成を有し、蓋部104の通気路110と同様のフィルムの非接合部による通気路310を有する通気部を備えている。このような構成によって、容器300内への外部からの酸素の侵入を抑制しつつ、容器内で発生した二酸化炭素、水蒸気等を容器外に排出することが可能となる。 In detail, the ventilation member 308 has the same configuration as the lid 104 of the container 100 of the above-described embodiment, and has a ventilation path 310 formed by a non-joined portion of a film similar to the ventilation path 110 of the lid 104. It has. With such a configuration, carbon dioxide, water vapor, and the like generated in the container can be discharged to the outside of the container while suppressing intrusion of oxygen from the outside into the container 300.
 また、図14に示されている鮮度保持用の容器400は、上端が開口した有底円筒状の本体402と、本体402の上端に開口に着脱自在に取付けられる蓋部404とを備えている。この容器400でも、蓋部404も剛性を有する材料で構成されるのが好ましい。 Further, the container 400 for maintaining freshness shown in FIG. 14 includes a bottomed cylindrical main body 402 having an open upper end, and a lid portion 404 detachably attached to the upper end of the main body 402. . Also in this container 400, it is preferable that the lid portion 404 is also made of a rigid material.
 この容器300では、蓋部404に開口部406が形成され、この開口部406に、フィルムによって形成された通気部材408が密封状態で取付けられている。通気部材408は、上記実施形態の通気部材308と同様に、蓋部104の通気路110と同様のフィルムの非接合部による通気路410を有する通気部を備えている。このような構成によって、容器400内への外部からの酸素の侵入を抑制しつつ、容器内で発生した二酸化炭素、水蒸気等を容器外に排出することが可能となる。 In the container 300, an opening 406 is formed in the lid 404, and a ventilation member 408 formed of a film is attached to the opening 406 in a sealed state. Like the ventilation member 308 of the above-described embodiment, the ventilation member 408 includes a ventilation section having a ventilation path 410 formed by a non-joined portion of a film similar to the ventilation path 110 of the lid 104. With such a configuration, carbon dioxide, water vapor, and the like generated in the container can be discharged to the outside of the container while suppressing intrusion of oxygen from the outside into the container 400.
 これら通気部材308、408も、例えば、上述した実施形態の容器100の蓋部104と同様の製造方法でロータリ式の溶着装置200を用いて製造される。 通 気 The ventilation members 308 and 408 are also manufactured using the rotary welding device 200 by the same manufacturing method as the lid 104 of the container 100 of the above-described embodiment.
 また、このような容器300、400等は、通気部材308、408が使用により劣化したとき、劣化した通気部材を、別体の新しい通気部材(鮮度保持容器構成用部材)と交換可能な構成とすることができる。 Further, such containers 300, 400 and the like have a configuration in which, when the ventilation members 308, 408 are deteriorated by use, the deteriorated ventilation members can be replaced with another new ventilation member (member for forming a freshness holding container). can do.
 このような交換可能な通気部材(鮮度保持容器構成用部材)500は、上記通気部材308、408と実質的に同一の構成を備え、上記実施形態の容器100の蓋部104と同様にロータリ式の溶着装置200等で製造される。 Such a replaceable ventilation member (member for forming a freshness holding container) 500 has substantially the same configuration as the ventilation members 308 and 408, and is the same as the lid 104 of the container 100 of the above-described embodiment. Manufactured by the welding apparatus 200 and the like.
 図15は、通気部材(鮮度保持容器構成用部材)500の模式的な平面図であり、図16は、通気部材(鮮度保持容器構成用部材)500の容器への取付けを説明する模式図である。
 通気部材(鮮度保持容器構成用部材)500は、端部が超音波接合された2枚のフィルム506a、506b等からなる。2枚のフィルムの接合領域には、非接合部として形成された、上記通気部材308、408の通気路310、410と同様の通気路510が形成されている。さら、図15に示されているように、裏面の周縁に粘着層502が形成されている。
FIG. 15 is a schematic plan view of a ventilation member (member for forming a freshness holding container) 500, and FIG. 16 is a schematic diagram for explaining attachment of the ventilation member (member for forming a freshness holding container) 500 to the container. is there.
The ventilation member (member for forming a freshness holding container) 500 includes two films 506a and 506b whose ends are ultrasonically bonded. A ventilation path 510 similar to the ventilation paths 310 and 410 of the ventilation members 308 and 408 formed as a non-bonded portion is formed in a joint region between the two films. Further, as shown in FIG. 15, an adhesive layer 502 is formed on the periphery of the back surface.
 そして、通気部材(鮮度保持容器構成用部材)500は、この粘着層502によって、図16に示されているように容器400の本体402に着脱自在の蓋部404の開口部406を覆うように開口部406に取り付けられる。この結果、容器内への外部からの酸素の侵入を抑制しつつ、容器内で発生した二酸化炭素、水蒸気等を、通気路を通して容器外に排出することが可能となる。 Then, as shown in FIG. 16, the ventilation member (member for forming a freshness holding container) 500 covers the opening 406 of the lid 404 detachable from the main body 402 of the container 400 by the adhesive layer 502. It is attached to the opening 406. As a result, carbon dioxide, water vapor, and the like generated in the container can be discharged to the outside of the container through the ventilation path while suppressing the intrusion of oxygen from the outside into the container.
 粘着層502を構成する物質については特に制限はないが、ゴム系やアクリル系などの公知の粘着材が好ましい。また、必要に応じて、粘着層502上に離形紙または離形フィルムを添付してもよい。 物質 The material constituting the adhesive layer 502 is not particularly limited, but a known adhesive such as a rubber or acrylic material is preferable. Further, a release paper or a release film may be attached on the adhesive layer 502 as necessary.
 このような通気部材(鮮度保持容器構成用部材)500は、容器に取付けられて使用され、経年変化によって性能が低下すると、新しい通気部材(鮮度保持容器構成用部材)500と交換される。 通 気 Such a ventilation member (member for forming a freshness holding container) 500 is used by being attached to a container. When the performance deteriorates due to aging, it is replaced with a new ventilation member (member for forming a freshness holding container) 500.
 一般的な密閉容器に開口を形成し、このような通気部材(鮮度保持容器構成用部材)500を貼りつけて、鮮度保持容器を構成してもよい。 (4) An opening may be formed in a general closed container, and such a ventilation member (member for forming a freshness holding container) 500 may be attached to form a freshness holding container.
 本発明は、前記実施形態に限定されることなく、特許請求の範囲に記載された技術的思想の範囲内で種々の変更、変形が可能である。 The present invention is not limited to the above embodiment, and various changes and modifications can be made within the scope of the technical concept described in the claims.
 以下に実施例を挙げて本発明をさらに詳しく説明する。 The present invention will be described in more detail with reference to the following examples.
(実施例1)
 厚さ20μmのスチレンアクリロニトリル共重合体の2枚のフィルム106a’、106b’を、図11の装置を用いた超音波溶着法により接合し、幅10mmの超音波接合部108’を形成した(図17)。接合時の発振振動数は20KHz、振動振幅は15μm、押しつけ圧は250N、接合時間は0.2秒とした。
(Example 1)
The two films 106a 'and 106b' of the styrene acrylonitrile copolymer having a thickness of 20 μm were joined by an ultrasonic welding method using the apparatus of FIG. 11 to form an ultrasonic joint 108 ′ having a width of 10 mm (FIG. 17). The oscillation frequency during joining was 20 KHz, the oscillation amplitude was 15 μm, the pressing pressure was 250 N, and the joining time was 0.2 seconds.
 通気路は、図7の折れ線型の通気路に示す通気路110-7であり、通気路どうしの間隔は10mmである。また、通気路の幅は0.8mm、通気路の幅Lは24mm、L/Wの値は30である。通気路を目視観察したところ、通気路の幅は一定であった。この通気路つきのフィルムを図18に示すように直径15cmの円形に切り出した。これを蓋部104’とした。 The air passage is the air passage 110-7 shown in the polygonal air passage of FIG. 7, and the interval between the air passages is 10 mm. The width of the ventilation path is 0.8 mm, the width L of the ventilation path is 24 mm, and the value of L / W is 30. When the air passage was visually observed, the width of the air passage was constant. The film with the air passage was cut into a circle having a diameter of 15 cm as shown in FIG. This was used as the lid 104 '.
 一方、直径15cm、深さ10cmのほぼ円筒形のポリプロピレン製の本体に約800gのニンジンを入れた後、接着剤を用いて蓋部104’を本体の開口に接着した。
 この容器を15℃の雰囲気で2週間保存したが発生した二酸化炭素で蓋部104’が膨らむことはなかった。また、内部のニンジンの外見上の変化もなく、可食状態であった。
On the other hand, after about 800 g of carrot was put into a substantially cylindrical polypropylene body having a diameter of 15 cm and a depth of 10 cm, the lid 104 ′ was adhered to the opening of the body using an adhesive.
This container was stored in an atmosphere at 15 ° C. for two weeks, but the carbon dioxide generated did not swell the lid 104 ′. In addition, there was no change in the appearance of the carrot inside, and the carrot was edible.
(実施例2)
 実施例1と同様に通気路を形成した。通気路の形状は、図3に示す曲線状であり、通気路どうしの間隔は10mmである。また、通気路の幅は0.8mm、通気路の幅Lは32mm、L/Wの値は40である。通気路を目視観察したところ通気路の幅は一定であった。この通気路つきのフィルムを幅4cm、長さ7cmの長方形に切り出し、これを通気部とした。
(Example 2)
An air passage was formed in the same manner as in Example 1. The shape of the air passage is a curved shape shown in FIG. 3, and the interval between the air passages is 10 mm. The width of the ventilation path is 0.8 mm, the width L of the ventilation path is 32 mm, and the value of L / W is 40. Visual observation of the air passage revealed that the width of the air passage was constant. This film with a ventilation path was cut into a rectangle having a width of 4 cm and a length of 7 cm, and this was used as a ventilation section.
 一方、縦10cm、横20cm、高さ10cmのほぼ直方体のポリエチレン製の蓋付き容器を準備した。蓋もポリエチレン製で脱着可能で、蓋をした時には内部を密封できるものである。この蓋の中央に幅3cm、長さ6cmの長方形の孔部を形成し、この孔部に粘着剤を用いて通気部を接着し容器とした。この容器の内部に約200gのニンジンを入れた後、密封した。 Meanwhile, a nearly rectangular parallelepiped container with a lid made of 10 cm in length, 20 cm in width and 10 cm in height was prepared. The lid is also made of polyethylene and can be attached and detached, and when the lid is closed, the inside can be sealed. A rectangular hole having a width of 3 cm and a length of 6 cm was formed in the center of the lid, and a ventilation portion was adhered to the hole using an adhesive to form a container. After about 200 g of carrot was put in the container, it was sealed.
 この容器を15℃の雰囲気で2週間保存したが発生した二酸化炭素で蓋部が膨らむことはなかった。また、内部のニンジンの外見上の変化もなく、可食状態であった。 容器 The container was stored for 2 weeks in an atmosphere of 15 ° C., but the carbon dioxide generated did not swell the lid. In addition, there was no change in the appearance of the carrot inside, and the carrot was edible.
(実施例3)
 縦5cm、横10cmの、図15に示す通気部材(鮮度保持容器構成用部材)を形成した。超音波溶着法による超音波接合部108の幅を10mmとした。通気路110は、形状を図3に示す曲線状、幅を0.8mm、幅Lを32mmとし、L/Wが40、通気路どうしの間隔が10mmとなるようにした。また、裏面の周囲部には幅5mmの粘着層を設け、裏面全面に離形紙を添付した。
(Example 3)
A ventilation member (member for forming a freshness holding container) shown in FIG. 15 and having a length of 5 cm and a width of 10 cm was formed. The width of the ultrasonic bonding portion 108 by the ultrasonic welding method was set to 10 mm. The shape of the ventilation path 110 was a curve as shown in FIG. 3, the width was 0.8 mm, the width L was 32 mm, the L / W was 40, and the interval between the ventilation paths was 10 mm. An adhesive layer having a width of 5 mm was provided around the rear surface, and release paper was attached to the entire rear surface.
 一方、実施例2と同様の容器を準備した。鮮度保持容器構成用部材の離形紙を剥離し、容器の孔部をふさぐように、鮮度保持容器構成用部材を貼り付け鮮度保持容器を形成した。 Meanwhile, the same container as in Example 2 was prepared. The release paper of the member for forming a freshness holding container was peeled off, and the member for forming a freshness holding container was stuck so as to cover the hole of the container to form a freshness holding container.
 この容器内に約200gのニンジンを入れた後、密封した。
 この容器を15℃の雰囲気で2週間保存したが発生した二酸化炭素で蓋部が膨らむことはなかった。また、内部のニンジンの外見上の変化もなく、可食状態であった。
After about 200 g of carrot was put in this container, it was sealed.
The container was stored for 2 weeks in an atmosphere of 15 ° C., but the carbon dioxide generated did not cause the lid to swell. In addition, there was no change in the appearance of the carrot inside, and the carrot was edible.
100:容器
102:本体
104:蓋部
106、106a、106b:フィルム
108:超音波接合部(接合領域)
110:通気路(非接合部)
100: Container 102: Main body 104: Lids 106, 106a, 106b: Film 108: Ultrasonic joint (joining area)
110: Ventilation path (non-joined part)

Claims (9)

  1.  通気部を有する鮮度保持容器であって、
     前記通気部が、フィルムの2つの端部が重ね合わされて接合されている幅5mm以上15mm以下の帯状の接合領域を備え、
     前記接合領域が、前記フィルムの2つの端部同士が接合されている帯状の超音波接合部によって構成され、
     前記超音波接合部に前記重ね合わされたフィルムの端部同士が接合されていない非接合部が配置され、
     前記非接合部が、前記容器の内部空間と前記容器の外部とを連通する非直線状の通気路を構成し、
     前記通気路は幅Wが、0.2mm≦W≦3mmであり、長さLが、20mm≦L≦50mmである、
     ことを特徴とする鮮度保持容器。
    A freshness holding container having a ventilation part,
    The ventilation portion includes a band-shaped joining region having a width of 5 mm or more and 15 mm or less, where two ends of the film are overlapped and joined,
    The bonding region is constituted by a band-shaped ultrasonic bonding portion in which two ends of the film are bonded to each other,
    A non-joining portion where the ends of the superposed films are not joined to each other in the ultrasonic joining portion is arranged,
    The non-joining portion constitutes a non-linear air passage communicating the internal space of the container and the outside of the container,
    The air passage has a width W of 0.2 mm ≦ W ≦ 3 mm and a length L of 20 mm ≦ L ≦ 50 mm.
    A freshness holding container characterized by the above-mentioned.
  2.  前記フィルムが、酸素バリア層を有している、
     請求項1に記載の鮮度保持容器。
    The film has an oxygen barrier layer,
    The freshness holding container according to claim 1.
  3.  前記フィルムは、厚さが20μm以上100μm以下である、
     請求項1または2に記載の鮮度保持容器。
    The film has a thickness of 20 μm or more and 100 μm or less,
    The freshness holding container according to claim 1.
  4.  前記容器が、容器本体と前記容器本体に取付けられた蓋部とを有し、
     前記容器本体及び蓋部の少なくとも一方に通気部が設けられている、
     請求項1から3のいずれか1項に記載の鮮度保持容器。
    The container has a container body and a lid attached to the container body,
    A ventilation portion is provided on at least one of the container body and the lid portion,
    The freshness holding container according to any one of claims 1 to 3.
  5.  前記蓋部が、前記容器本体に対し着脱自在である、
     請求項4に記載の鮮度保持容器。
    The lid is detachable from the container body,
    The freshness holding container according to claim 4.
  6.  鮮度保持用の容器を構成するための鮮度保持容器構成用部材であって、
     通気部を備え、
     前記通気部が、フィルムの2つの端部が重ね合わされて接合されている幅5mm以上15mm以下の帯状の接合領域を備え、
     前記接合領域が、前記フィルムの2つの端部同士が接合されている帯状の超音波接合部によって構成され、前記超音波接合部に前記重ね合わされたフィルムの端部同士が接合されていない非接合部が配置され、
     前記非接合部が、前記容器の内部空間と前記容器の外部とを連通する非直線状の通気路を構成し、
     前記通気路は幅Wが、0.2mm≦W≦3mmであり、長さLが、20mm≦L≦50mmである、
     ことを特徴とする鮮度保持容器構成用部材。
    A freshness holding container forming member for forming a freshness holding container,
    It has a ventilation part,
    The ventilation portion includes a band-shaped joining region having a width of 5 mm or more and 15 mm or less, where two ends of the film are overlapped and joined,
    The bonding region is constituted by a band-shaped ultrasonic bonding portion in which two ends of the film are bonded to each other, and non-bonding in which the ends of the superimposed film are not bonded to the ultrasonic bonding portion. Department is arranged,
    The non-joining portion constitutes a non-linear air passage communicating the internal space of the container and the outside of the container,
    The air passage has a width W of 0.2 mm ≦ W ≦ 3 mm and a length L of 20 mm ≦ L ≦ 50 mm.
    A member for forming a freshness holding container, comprising:
  7.  前記容器に着脱自在に構成されている、
     請求項6に記載の鮮度保持容器形成用部材。
    The container is configured to be detachable,
    The member for forming a freshness holding container according to claim 6.
  8.  複数枚のフィルムによって形成され通気部を有する鮮度保持容器形成用部材であって、前記通気部が前記フィルムの2つの端部が重ね合わされて接合されている幅5mm以上15mm以下の帯状の接合領域を備え、前記接合領域が、前記フィルムの2つの端部同士が接合されている帯状の超音波接合部によって構成され、前記超音波接合部に、前記重ね合わされたフィルムの端部同士が接合されていない非接合部が配置され、前記非接合部が、前記容器の内部空間と該容器の外部とを連通する非直線状の通気路を構成し、該通気路は幅Wが、0.2mm≦W≦3mmであり、長さLが、20mm≦L≦50mmである鮮度保持容器形成用部材の製造方法であって、
     超音波溶着によって前記超音波接合部を形成するステップを備えている、
     ことを特徴とする鮮度保持容器形成用部材の製造方法。
    A member for forming a freshness holding container formed of a plurality of films and having a ventilation portion, wherein the ventilation portion has a band-shaped joining region having a width of 5 mm or more and 15 mm or less, wherein two ends of the film are overlapped and joined. Wherein the joining region is constituted by a band-like ultrasonic joining portion in which two ends of the film are joined to each other, and the ends of the superimposed film are joined to the ultrasonic joining portion. The non-joined part is arranged, and the non-joined part constitutes a non-linear air passage communicating the internal space of the container and the outside of the container, and the air passage has a width W of 0.2 mm. ≦ W ≦ 3 mm, and the length L is a method for manufacturing a member for forming a freshness holding container, wherein 20 mm ≦ L ≦ 50 mm,
    Forming the ultrasonic bonding part by ultrasonic welding,
    A method for producing a member for forming a freshness holding container, comprising:
  9.  前記超音波接合部を形成するステップが、円板状の超音波溶着ホーンを前記フィルムに対して回転させながら、前記フィルムに連続的に超音波接合部を形成するステップである、
     請求項8に記載の鮮度保持容器形成用部材の製造方法。
    The step of forming the ultrasonic bonding portion is a step of continuously forming an ultrasonic bonding portion on the film while rotating a disk-shaped ultrasonic welding horn with respect to the film,
    A method for manufacturing the member for forming a freshness holding container according to claim 8.
PCT/JP2019/025914 2018-07-03 2019-06-28 Freshness holding container, freshness holding container constituent member and method for manufacturing same WO2020009036A1 (en)

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JP2018126565A JP2020006960A (en) 2018-07-03 2018-07-03 Freshness preserving container, components of freshness preserving container and manufacturing method thereof
JP2018-126565 2018-07-03

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JP2020147376A (en) * 2020-06-08 2020-09-17 株式会社W Container for reserving food

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JPH11240579A (en) * 1998-02-25 1999-09-07 Nidaiki Kk Degasifying functional film provided in bag or container
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JP2003081352A (en) * 2001-09-10 2003-03-19 Risu Pack Co Ltd Label having gas vent function for packaging container
WO2009090674A2 (en) * 2008-01-17 2009-07-23 Ashok Chaturvedi Auto venting packages
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JPS62174039U (en) * 1986-04-25 1987-11-05
JPH06255692A (en) * 1993-02-24 1994-09-13 Dainippon Printing Co Ltd Fermented soybean container
JPH0840466A (en) * 1994-07-27 1996-02-13 Nidaiki Kk Air-permeable bag
JPH11240579A (en) * 1998-02-25 1999-09-07 Nidaiki Kk Degasifying functional film provided in bag or container
JP2001354210A (en) * 2000-06-09 2001-12-25 Fujimori Kogyo Co Ltd Sealing method, sealing apparatus and bag body
JP2003081352A (en) * 2001-09-10 2003-03-19 Risu Pack Co Ltd Label having gas vent function for packaging container
WO2009090674A2 (en) * 2008-01-17 2009-07-23 Ashok Chaturvedi Auto venting packages
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