WO2020001341A1 - 3d printing system, 3d printing method, and biomaterial for 3d printing - Google Patents

3d printing system, 3d printing method, and biomaterial for 3d printing Download PDF

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Publication number
WO2020001341A1
WO2020001341A1 PCT/CN2019/091868 CN2019091868W WO2020001341A1 WO 2020001341 A1 WO2020001341 A1 WO 2020001341A1 CN 2019091868 W CN2019091868 W CN 2019091868W WO 2020001341 A1 WO2020001341 A1 WO 2020001341A1
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WIPO (PCT)
Prior art keywords
printing
feeding
liquid
lifting platform
layer
Prior art date
Application number
PCT/CN2019/091868
Other languages
French (fr)
Chinese (zh)
Inventor
欧阳宏伟
洪逸
周飞飞
章淑芳
Original Assignee
浙江大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN201810700414.3A external-priority patent/CN110171131A/en
Priority claimed from CN201810699526.1A external-priority patent/CN110171127B/en
Priority claimed from CN201810699527.6A external-priority patent/CN110171128A/en
Application filed by 浙江大学 filed Critical 浙江大学
Publication of WO2020001341A1 publication Critical patent/WO2020001341A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L24/00Surgical adhesives or cements; Adhesives for colostomy devices
    • A61L24/04Surgical adhesives or cements; Adhesives for colostomy devices containing macromolecular materials
    • A61L24/06Surgical adhesives or cements; Adhesives for colostomy devices containing macromolecular materials obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L26/00Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/124Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
    • B29C64/129Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
    • B29C64/135Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

Definitions

  • the invention relates to a 3D printing system, and also relates to a biological material for printing.
  • 3D printing technology is actually a rapid prototyping device using technologies such as light curing and paper lamination.
  • the design process of 3D printing is: firstly build a three-dimensional model through computer modeling software, then slice the 3D model for short, divide it into layer-by-layer sections, and then instruct the printer to print layer by layer.
  • DLP light curing printing equipment contains a liquid tank that can hold resin, which is used to hold the resin that can be cured after being irradiated with a specific wavelength of ultraviolet light.
  • the DLP imaging system is placed below the liquid tank, and its imaging surface is located at the bottom of the liquid tank.
  • a lifting mechanism for lifting the tray is arranged above the liquid tank, and the tray is stepped, thereby forming a layer of a thick molding surface between the tray (or a formed layer) and the liquid tank, and pulling up a certain height after each cross-section exposure is completed (The height is consistent with the layer thickness), so that the solidified resin that is currently cured is separated from the bottom surface of the liquid tank and bonded to the pull-up plate or the resin layer that was last molded.
  • the DLP type 3D printer has a fixed optical system, and the optical system prints only one layer at a time. Generally, the method of raising first and then lowering is used, that is, if printing with a layer thickness of 0.1mm, it is firstly raised by 5mm and then lowered by 4.9mm.
  • each molding surface is on the liquid surface. After molding, the model is immersed in the material liquid.
  • this method also has problems. The surface tension of the liquid will affect the thickness of the molding layer and the molding effect.
  • each molding surface is on the liquid surface, so the liquid tank needs to be filled each time. Even if the actual amount of material to be molded is much smaller than the volume of the liquid tank, the liquid tank must be filled to ensure each time.
  • the molding surface is on the liquid surface; and the remaining liquid cannot be used again after molding.
  • the DLP light curing printing lifting mechanism is also immersed in the liquid, and in order to make the molding surface on the liquid surface, the volume difference caused by the sinking of the lifting mechanism needs to be balanced.
  • the mechanism, balance block and tray are all located in the liquid tank. The lifting mechanism and the balance block occupy the cross-sectional area of the liquid tank, resulting in an effective molding area (tray area) smaller than the cross-sectional area of the liquid tank, and the effective molding area is small.
  • the existing artificial soft tissue preparation method of extrusion and light curing composite molding includes the following steps: 1. Model the artificial soft tissue to obtain an artificial soft tissue model; 2. Process the contour of each layer in the artificial soft tissue model: use 3D Print the layering software to calculate the contour information of each layer in the artificial soft tissue model, and use this contour information to generate the running path of the extrusion nozzle; 3. Prepare the light-curing composite solution: firstly make the living cells, growth factors and collagen solution three Mix to obtain a mixed solution, and then inject a photo-curable hydrogel into the mixed solution, and then add a visible light photoinitiator to obtain a hydrogel composite capable of maintaining a certain shape; 4.
  • the photo-curable composite solution prepared in step 3 is Raw materials, artificial soft tissue preparation using a 3D printer: 4-1, control the hydraulic extrusion head to extrude the hydrogel composite on the work platform according to the running path to form a semi-solidified colloid layer; 4-2, perform the colloid layer Light curing to obtain a cured layer.
  • the hydraulic extrusion head is fixedly connected to the light curing head. When the hydraulic extrusion head is in the working state, the light curing head is closed; when the hydraulic extrusion head is reset according to the movement track of the work, the hydraulic extrusion head is closed and the light curing head is in the Working status.
  • the disadvantages of this biological tissue molding method are: 1. No matter whether it is a DLP method or an extrusion type, multiple materials cannot be used to cooperatively complete the molding task of a biological tissue, so it is impossible to achieve mixed processing of multiple materials.
  • the active organism is a heterogeneous mixed system containing a variety of structures and various material components. The above method cannot complete the formation of a heterogeneous mixed system.
  • DLP has a fast feeding and forming speed, but wastes a lot of liquid material, and the single-use rate of the material liquid is low. This also requires an improved design of existing traditional printing, hoping to print bioactive materials with more complex structures.
  • an object of the present invention is to provide a 3D printing system capable of realizing alternate feeding of multiple materials and realizing a non-uniform mixing system.
  • a 3D printing system includes an optical system, a feeding mechanism, a lifting platform, and a cavity; the lifting platform and the cavity form a space for receiving the material from the feeding mechanism, and the lifting platform is independent of the feeding mechanism; each time the printing platform is opposed to the optical system Stepping.
  • the lifting platform steps one layer at a time.
  • the purpose of the lifting platform stepping is to enable the optical system to focus the layer to be molded and achieve light curing.
  • the feeding mechanism is outside the optical system, and the material liquid of the feeding mechanism is outside the photo-curing area of the optical system. When printing, the material liquid does not need to be shifted to perform photo-curing.
  • the independent of the lifting platform and the feeding mechanism means that the lifting platform is not integrated with the feeding mechanism, but is an independent mechanism.
  • the feeding mechanism injects the liquid material into the lifting platform in a fixed amount. The lifting of the lifting platform does not cause the supply of the feeding mechanism. material.
  • the lifting platform is a platform that can be independently lifted.
  • the lifting platform accepts the feeding of the feeding mechanism. After the lifting platform steps, it can send a signal to the feeding mechanism that it needs to feed, but the step of the lifting platform It does not directly cause the liquid to flow into the platform.
  • the lifting platform is in the light curing area of the optical system, and the material liquid in the lifting platform receives the light from the optical system to complete the light curing molding.
  • the optical system is above a lifting platform.
  • the lifting platform includes a piston
  • the piston is located in the cavity
  • the piston receives the supply
  • the piston is driven stepwise by the platform driving member.
  • the platform driver is located below the piston.
  • the upper surface of the piston is in contact with the liquid material.
  • the platform driving member is fixed to the bottom of the piston.
  • the platform driving member includes a driving motor, a screw mechanism and a slider, the screw is connected to the driving motor, the nut is fixed to the slider, and the slider is connected to the piston.
  • the screw rod mechanism converts the torque of the driving motor into linear movement, the slider steps down or up with the piston, and the cavity simultaneously serves as a guide when the piston moves.
  • the platform driving part does not occupy the contact area and space between the piston and the material liquid, and all the area of the upper surface of the piston is an effective area that can be used for light curing molding.
  • the cavity is used for containing a material liquid or a biological ink or a biological material, and the lifting platform is raised and lowered in the cavity. Each time printing is performed, the material liquid is added into the cavity. When the material liquid level in the cavity reaches the layer thickness requirement, the optical system performs light curing.
  • the printing system includes a support, and the cavity is fixed on the support.
  • the cavity is formed by a through hole provided on the block body, and the block body is fixed on the bracket.
  • the cross section of the cavity is a regular shape such as a rectangle, or a square, or a circle, or an oval.
  • the block-shaped body is provided with a channel or a slot for receiving the platform driving member. The slider of the platform driving member can be vertically translated without interference in the channel or groove of the block body.
  • the block body is a conventional shape such as a rectangular plate, a square plate, a circle, or an oval.
  • the feeding mechanism adds material to the lifting platform, and the amount of each feeding is basically equal to the amount of liquid material required to form the current layer.
  • the so-called substantially equal means that the amount of feed can meet the amount of liquid material required for molding, and the liquid level and layer thickness are in the effective curing range, not absolute equality in the mathematical sense.
  • the feeding mechanism has a feeding unit, and the feeding unit has a respective barrel, a feeding rod, a discharging nozzle, and a quantitative driving mechanism, and the feeding rod is connected to the quantitative driving mechanism.
  • the feeding rod pushes the material liquid in the material barrel to extrude from the discharging nozzle, and the discharging nozzle adds the material liquid to the lifting platform.
  • the number of the feeding units is one, or the number of the feeding units is plural. Multiple means the number of feeding units is ⁇ 2.
  • the feeding mode is controlled by the controller, which controls the feed of the quantitative drive mechanism.
  • a certain feeding unit is designated for feeding, or a plurality of feeding units alternately implement the feeding-light curing process.
  • the first feeding unit feeds and light cures, and the lifting platform steps once, and the second feeding unit feeds and light cures.
  • the lifting platform steps Once, feeding by the first feeding unit, photo-curing, ..., so, multiple feeding units alternately feed-curing. In this case, the amount of feed once per supply unit meets the amount of feed liquid required for the current layer forming.
  • the alternate feeding is a multi-unit sequential feeding, or different feeding units cross-feeding.
  • sequential feeding for example, there are a first feeding unit, a second feeding unit, and a third feeding unit, which are sequentially supplied in the order of the first, second, and third-light curing.
  • Different units cross feed, such as the first feed unit, the second feed unit and the third feed unit, the first feed unit feeds-light curing, the second feed unit feeds-light curing, and then the first One feeding unit feeds-light curing, and the third feeding unit feeds-light curing, as long as the two feedings are completed by different units.
  • a plurality of feeding units supply the materials at the same time, and then photocuring after the feeding is completed.
  • the first feeding unit and the second feeding unit feed simultaneously.
  • the total supply of all units meets the amount of liquid required for the current layer forming.
  • light curing is performed.
  • the liquid droplet dropping positions of the two units are the same or different.
  • one or more of the feeding units are fed first, and the other one or more of the feeding units are fed after the first feeding is completed, and all the feeding units are finished and then light-cured.
  • the first supply unit supplies the material first, and the second supply unit supplies the material after the first supply unit completes the supply.
  • the total amount of the supplied material meets the amount of liquid material required for the current layer forming, and the light is cured after the feeding is completed.
  • the post-feeding unit can be the same or different from the drop-feeding position of the first-feeding unit.
  • one or more molding stages are supplied with designated feeding units, one or more molding stages are fed simultaneously with multiple units, and one or several molding stages are fed with multiple units alternately.
  • the quantitative driving mechanism is used for quantitatively pushing the feeding rod, and the quantitative driving mechanism is controlled to realize the control of the feeding mode.
  • the quantitative driving mechanism includes a feeding driving member, and the feeding driving member is connected to the feeding rod.
  • the feeding driving member includes a clamp, and the feeding rod is clamped to the clamp to realize the connection between the feeding driving member and the feeding rod. When the clamp releases the feeding rod, the feeding rod is separated from the feeding driving member.
  • the feed drive uses a motor and a transmission mechanism (such as a screw mechanism), an electric push rod, and a cylinder.
  • each cartridge has its own cartridge holder, and the cartridges are fixed on the cartridge holder.
  • the barrel holder includes a fixed portion and a movable portion, the movable portion is connected to the barrel, and a locking member is provided between the movable portion and the fixed portion. After the movable part is displaced relative to the fixed part, the installation height of the barrel is raised.
  • multi-level screw holes are provided in the height direction of the movable portion
  • screw holes are provided in the fixed portion
  • the locking member is a screw or a bolt and nut.
  • Each level of screw holes corresponds to a mounting height.
  • a multi-stage screw hole is provided in the height direction of the fixing portion.
  • the position adjusting mechanism is used to adjust the position of the feeding mechanism, so that the feeding mechanism can drop the material liquid at the designated position of the lifting platform.
  • the 3D printer includes a position adjustment mechanism, and the feeding mechanism is mounted on the position adjustment mechanism.
  • Each feeding unit has an independent position adjustment mechanism. Alternatively, all the feeding units are installed in the same position adjustment mechanism. Alternatively, some feeding units are installed in the same position adjustment mechanism, and the other feeding units are installed in other position adjustment mechanisms.
  • the position adjusting mechanism includes a base, an adjusting drive member and an adjusting slider located on the base.
  • the adjusting slider has a slope, and one end of the slope near the lifting platform is low and the other end is high. The existence of the slope makes the material liquid of the barrel subject to a certain gravity, avoids the material liquid remaining in the nozzle, and maintains the accuracy of the material liquid amount during feeding.
  • the positioning slider is matched with the positioning guide, and the base is provided with a positioning limit switch. The positioning limit switch limits the displacement interval of the positioning slider.
  • Positioning drives use motors, cylinders, electric actuators, etc.
  • the cartridge holder is fixed to the positioning slider. Adjust the installation height of the barrel so that the axis of the barrel is in line with the thrust direction of the quantitative drive mechanism.
  • the printing system has a liquid discharge mechanism.
  • the gap between the piston and the cavity is matched, and the gap between the piston and the cavity is used as a drainage tank.
  • the amount of material liquid is large, and the gap between the piston and the cavity will not be discharged from the gap due to the surface tension of the material liquid.
  • the light is solidified once, the amount of the liquid becomes very small, and the uncured liquid can be drained from the drainage tank.
  • the piston and the cavity are sealed and matched, and the liquid discharge mechanism is a liquid suction pipe.
  • the pipette extends into the non-shaped area to suck away the remaining liquid.
  • the liquid suction tube is mounted on a liquid suction driving mechanism, and the liquid suction driving mechanism reciprocates to cause the liquid suction tube to enter or withdraw from the cavity.
  • the liquid suction pipe is connected to a negative pressure device. Residual liquid is sucked away by means of negative pressure.
  • the present invention provides a 3D printing method, which includes:
  • the barrel supplies material into the cavity, and the material liquid fills the space surrounded by the lifting platform and the cavity;
  • step 3 when the printing task uses only one material for printing, after step 3), repeat steps 2) -4) until the printing task is completed.
  • the feeding mechanism provides a quantity of material liquid that meets one layer of printing at a time, so that the material liquid layer is always within the light curing range of the optical system. No liquid is drained between the upper and lower layer thicknesses, or after the previous layer thickness is cured, the remaining material liquid is drained away, but the next time the material is supplied, the amount of material liquid can meet the focus of the optical layer in the optical system. How much material liquid is needed for the current printing layer, and the unsupplied material liquid is stored in the barrel, which can still be used for other printing tasks and improve the use rate of one feeding.
  • the material liquid is completely filled in the previous printing layer, and the buoyancy of the material liquid supports the cantilever or cantilever that is cured in the current layer, avoiding the collapse of the cantilever or cantilever. (Cantilever) collapsed and deformed hollow structure, the hollow structure increases the attachment area of active substances (such as cells).
  • step 4 proceed to step 5A) to determine whether the current layer needs to use another material liquid to complete the printing task. If not, the lifting platform is lowered by one layer thickness to prepare the printing of the next layer; if so, then Drain and keep the lifting platform at the current floor position.
  • the liquid discharge and lifting platform is located at the correct position, and the feeding mechanism equipped with the specified material supplies the lifting platform with the material. The system light cures the material and repeats step 5A) until the current layer is complete.
  • step 4 proceed to step 5B), determine whether the next layer is the same material as the current layer, and if not, repeat steps 2) -5); if yes, drain the liquid and keep the lifting platform at At the current floor position, a material supply mechanism equipped with a specified material supplies material to the lifting platform. After the liquid supply is completed, the optical system light-cures the material liquid.
  • the method for keeping the lifting platform at the current position includes: after printing one layer, the lifting platform does not descend; or, after printing one layer, the lifting platform descends by one layer thickness; and then resetting the lifting platform upward by one layer thickness. Draining first, then keeping the lifting platform at the current floor position, or keeping the lifting platform at the current floor position, and then draining, or keeping the lifting platform at the current floor position and draining at the same time, can be done.
  • another object of the present invention is to provide a biological material or biological ink, which can be used as a raw material for 3D printing, or a basic material that can be processed by a 3D printer, and processed by a similar printing method, and Forms a tissue or organ with a complex structure that can be used directly for a variety of purposes.
  • the purpose of the present invention is to provide a light-controlled 3D printed biological ink and its application, which can improve the problems of poor mechanical properties and slow gelation time of the existing 3D printed biological ink.
  • the invention provides a light-controlled 3D printing biological ink.
  • the glue is composed of a macromolecule modified by a light-responsive cross-linking group, a macromolecule modified by an o-nitrobenzyl-type photo-trigger, a photoinitiator, and deionized water;
  • the final mass concentration of the macromolecule modified by the photo-responsive cross-linking group and the macromolecule modified by the o-nitrobenzyl-based photo trigger is 0.1-10% by mass of deionized water, and the final mass concentration of the photoinitiator is The mass of ionized water is 0.001 to 1%;
  • the graft substitution ratio of the light-responsive crosslinking group in the macromolecule modified by the light-responsive crosslinking group is 10 to 90%, and the light-responsive crosslinking group is methacrylic acid.
  • the graft substitution rate of the o-nitrobenzyl-based light trigger in the macromolecule modified by the o-nitrobenzyl-based light trigger is 1 to 100% .
  • R 1 is -H or selected from -CO (CH 2 ) xCH 3 , -CO ( CH 2 CH 2 O) x CH 3 , -CO (CH 2 ) x (CH 2 CH 2 O) y CH 3 ester bond, selected from-(CH 2 ) x CH 3 ,-(CH 2 CH 2 O ) x CH 3 ,-(CH 2 ) x (CH 2 CH 2 O) y CH 3 , Ethers, carbonates selected from -COO (CH 2 ) x CH 3 , -COO (CH 2 CH 2 O) x CH 3 , -COO (CH 2 ) x (CH 2 CH 2 O) y CH 3 carbonate Isocyanate bonds selected from -CONH (CH 2 ) x CH 3 , -CONH (CH 2 CH 2 O) x CH 3 , -CON
  • ortho-nitrobenzyl-type photo trigger is ortho-nitrobenzyl.
  • the natural macromolecules in the macromolecules modified by the light-responsive cross-linking group and the macromolecules modified by an o-nitrobenzyl-type photo-trigger are dextran, hyaluronic acid, gelatin, sodium alginate, sulfuric acid Chondroitin, silk fibroin, chitosan, carboxymethyl cellulose or collagen, polyethylene glycol or citric acid polymer (PEGMC).
  • the photoinitiator is 2-hydroxy-4 '-(2-hydroxyethoxy) -2-methylphenylacetone (2-Hydroxy-4'-(2-hydroxyethoxy) -2-methylpropiophenone, I2959) Or one of lithium phenyl (2,4,6-trimethylbenzoyl) phosphate (lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP)); the photoinitiator is crosslinked with photoresponse
  • the mass ratio of the group-grafted macromolecules is 1 to 3: 100.
  • the graft substitution ratio of the macromolecule modified by the photo-responsive cross-linking group is 10-30%; the graft substitution ratio of the macromolecule modified by the o-nitrobenzyl type photo-trigger is 1-20%.
  • the macromolecules modified by the photo-responsive cross-linking group are methacrylic anhydride-modified gelatin having a graft substitution ratio of 10%, methacrylamide-modified gelatin having a graft substitution ratio of 90%, and graft substitution.
  • methacrylic anhydride modified gelatin 20% methacrylamide modified gelatin, 30% methacrylic anhydride modified collagen with graft substitution ratio, graft substitution ratio 90% methacrylic anhydride modified chondroitin sulfate or methacrylamide modified carboxymethylcellulose with a graft substitution rate of 10%, and acryl chloride modified polyethylene glycol with a graft substitution rate of 10%, One of glycidyl methacrylate-modified glucans with a graft substitution rate of 20%.
  • the macromolecules modified by the ortho-nitrobenzyl photo trigger are ortho-nitrobenzyl-modified hyaluronic acid with a graft substitution rate of 100% and ortho-nitrobenzyl-modification with a graft substitution rate of 50% Sodium alginate, o-nitrobenzyl modified chondroitin sulfate with a graft substitution rate of 10%, o-nitrobenzyl modified gelatin with a graft substitution rate of 30%, Nitrobenzyl-modified silk, ortho-nitrobenzyl-modified collagen with a graft substitution rate of 100% or o-nitrobenzyl-modified chitosan with a graft substitution rate of 10%, ortho-nitrobenzyl One of the benzyl-modified citric acid polymers (PEGMC).
  • PGMC benzyl-modified citric acid polymers
  • the final mass concentration of the macromolecule modified by the photo-responsive cross-linking group is 3-10% based on the mass of deionized water
  • the final mass concentration of the macromolecule modified by the o-nitrobenzyl light trigger is the mass of deionized water.
  • the total concentration is 2-4%
  • the final mass concentration of the photoinitiator is 0.03-0.2% based on the mass of deionized water.
  • the invention also provides an application of the light-controlled 3D printing ink in repairing skin damage.
  • the invention also provides an application of the light-controlled 3D printing ink in repairing articular cartilage defects.
  • the application is: printing the light-controlled 3D printing ink using a digital light processing (DLP) -based 3D printing technology to print a stent and implanting the skin defect to achieve skin tissue repair.
  • DLP digital light processing
  • the invention utilizes the principle that an o-nitrobenzyl light trigger generates an aldehyde group after being excited by light, and the generated aldehyde group and amino group can react to form a strong chemical bond.
  • the macromolecules modified by the light-responsive cross-linking group are rapidly cured under light
  • the double crosslinked network enhances mechanical properties.
  • the 3D printed porous microstructure can achieve the purpose of rapid repair of defects. It is an ideal light-controlled 3D printing ink for repairing skin defects or osteochondral defects.
  • the feeding mechanism adds materials to the area surrounded by the lifting platform and the cavity in a dropwise manner.
  • the feeding mechanism and the lifting platform are independent of each other, and no pre-feeding is needed; each added liquid and each layer are required for forming.
  • the amount of material and liquid is matched to increase the use rate of one feeding and greatly reduce the waste of material and liquid.
  • each feed is one layer at a time.
  • the uncured area remains liquid.
  • the liquid material can support the new material, thereby avoiding the collapse of the next layer of material. Precisely print the form.
  • multiple feed printing modes such as alternating printing of multiple materials layer by layer, non-uniform mixed printing of multiple materials at the same layer, and single material printing can be realized.
  • the printing mode is flexible and can realize the material
  • the heterogeneous mixed system is shaped to more realistically simulate the actual biological system.
  • the position of the liquid droplets can be controlled to more realistically simulate the actual biological system.
  • the area of the liquid surface is basically equal to the lifting platform, and the effective light curing area is large.
  • the present invention is mainly embodied in new biological materials:
  • the mechanical properties of the light-controlled 3D printing ink of the present invention can be controlled by light activation.
  • the bioglue does not contain aldehyde groups and cannot react with amino groups to form a double-layer network, so its mechanical properties are poor.
  • an aldehyde group is generated on the molecule of the o-nitrobenzyl-based light plate machine, which can quickly react with the amino group.
  • the light-controlled 3D printing ink can make the biological glue have better mechanical properties. Mechanical properties can be increased by increasing the concentration of macromolecules modified with o-nitrobenzyl light triggers.
  • the method of the invention adopts a macromolecule modified by a light-responsive cross-linking group and a macromolecule modified by an o-nitrobenzyl type photo-trigger, which has good biological safety and simple usage, and can be used in the field of tissue defect repair and regenerative medicine to achieve perfect tissue repair.
  • FIG. 1 is a model diagram (upper stent) of a cartilage print made by the present invention.
  • FIG. 2 is an overall configuration diagram of a printer of the present invention.
  • FIG. 3 is a structural diagram of a platform driving member and a lifting platform.
  • FIG. 4 is a structural diagram of a lifting platform support.
  • FIG. 5 is a schematic diagram of feeding the feeding mechanism 2 to the lifting platform 3.
  • Fig. 6 is a structural diagram of a feeding unit having a liftable cartridge holder.
  • Fig. 7 is a structural diagram of a feeding unit having a fixed-height barrel frame.
  • FIG. 8 is a configuration diagram of a position adjustment mechanism.
  • FIG. 9 is a structural diagram of a lifting platform piston.
  • FIG. 10 is a schematic diagram of a three-dimensional leather hollow structure printed using one material.
  • FIG. 11 is a schematic perspective view of the grid layer and the pillar array layer of FIG. 10 formed from the same material.
  • FIG. 12 is a schematic perspective view of the grid layer and the pillar array layer of FIG. 1 formed by using two different materials.
  • FIG. 13 is a schematic diagram of the continuous N layers in FIG. 10 being formed using one material and the remaining layers being formed using another material.
  • FIG. 14 is a physical view of a printed dermis of the model established in FIG. 10 according to the present invention.
  • FIG. 15A is a plan microstructure view of the dermis shown in FIG. 14, and FIG. 15B is a sectional view of the dermis shown in FIG. 14.
  • 16A-16C are characteristic diagrams of confocal microstructures of skin scaffolds printed using the biological ink of the present invention (cantilever structure, micron-level high-precision 3-axis communication hole, etc.).
  • Figures 17A-17C are confocal microstructure characterization diagrams of skin scaffolds printed with the biological ink of the present invention. Among them, the confocal photographs of living cell release organ cell activity characterization, the volume is 1 cubic millimeter, and cell proliferation is not affected for 7 days. Activity is greater than 95%).
  • FIG. 18 is a diagram of a cartilage model in a specific embodiment of the present invention.
  • FIG. 19 is a plan microstructure view of the printed through hole.
  • Figure 20 is a physical picture of different holes promised.
  • a 3D printing system includes an optical system 1, a feeding mechanism 2, a lifting platform 3, and a cavity 302; the lifting platform 3 and the cavity 302 form an area for receiving material from the feeding mechanism 2, and the lifting platform 3 and The feeding mechanism 2 is independent; each time the printing platform 3 is stepped relative to the optical system.
  • Fig. 1 is a skin tissue in a hollowed out state produced by a 3D printing system.
  • the lifting platform steps one layer at a time.
  • the purpose of the lifting platform stepping is to enable the optical system to focus the layer to be molded and achieve light curing.
  • the feeding mechanism is outside the optical system, and the material liquid of the feeding mechanism is outside the photo-curing area of the optical system. When printing, the material liquid does not need to be shifted to perform photo-curing.
  • the independent of the lifting platform and the feeding mechanism means that the lifting platform is not integrated with the feeding mechanism, but is an independent mechanism.
  • the feeding mechanism injects the liquid material into the lifting platform in a fixed amount. The lifting of the lifting platform does not cause the supply of the feeding mechanism. material.
  • the lifting platform is a platform that can be independently lifted.
  • the lifting platform accepts the feeding of the feeding mechanism. After the lifting platform steps, it can send a signal to the feeding mechanism that it needs to feed. However, the stepping of the lifting platform does not directly cause the material liquid to flow in. platform.
  • the lifting platform is in the light curing area of the optical system, and the material liquid in the lifting platform receives the light from the optical system to complete the light curing molding.
  • the optical system 1 is above the lifting platform 3. Every time printing, the lifting platform 3 is stepped down.
  • the lifting platform 3 includes a piston 301, which is located in the cavity 302.
  • the piston 301 receives the supply.
  • the piston 301 is driven stepwise by the platform driver 5.
  • a sealing ring 303 is provided on the piston 301.
  • the platform driver is located below the piston.
  • the upper surface of the piston is in contact with the liquid material.
  • the platform driving member 5 is fixed to the bottom of the piston 301.
  • the platform driving member 5 includes a driving motor 501, a screw mechanism 502, and a slider 503.
  • the screw mechanism 502 and the driving motor 501 The nut is fixed to the slider, and the slider 503 is connected to the piston 301.
  • the screw mechanism 502 converts the torque of the driving motor 501 into a linear movement, the slider 503 steps down or up with the piston 301, and the cavity 302 simultaneously serves as a guide when the piston 301 moves.
  • the platform driving part does not occupy the contact area and space between the piston and the material liquid, and all the area of the upper surface of the piston is an effective area that can be used for light curing molding.
  • the cavity is used for containing the material liquid, and the lifting platform is lifted in the cavity. Each time printing is performed, the material liquid is added into the cavity. When the material liquid level in the cavity reaches the layer thickness requirement, the optical system performs light curing.
  • the printing system includes a support 4, and the cavity 302 is fixed on the support 4.
  • the cavity is formed by a through hole provided on the block body, and the block body is fixed on the bracket.
  • the cross section of the cavity is a regular shape such as a rectangle, or a square, or a circle, or an oval.
  • the block-shaped body is provided with a channel or a slot for receiving the platform driving member. The slider of the platform driving member can be vertically translated without interference in the channel or groove of the block body.
  • the block body is a conventional shape such as a rectangular plate, a square plate, a circle, or an oval.
  • the feeding mechanism 2 adds material to the lifting platform 3, and the amount of each feeding is substantially equal to the amount of liquid material required to form the current layer.
  • substantially equal means that the amount of material supplied can meet the amount of liquid material required for molding, and the liquid surface may have a slight margin in the effective curing range, which is not absolute equality in the mathematical sense.
  • the feeding mechanism 2 has a feeding unit 6, and the feeding unit 6 has a respective barrel 601, a feeding rod 602, a discharging nozzle 603, and a quantitative driving mechanism 604.
  • the feeding rod 602 is connected to the quantitative driving mechanism 604.
  • the feeding rod 602 pushes the material liquid in the material cylinder 601 to be extruded from the discharging nozzle 603, and the discharging nozzle 603 drops the material liquid to the lifting platform.
  • the number of feeding units is one, or the number of feeding units is plural. Multiple means the number of feeding units is ⁇ 2.
  • the feeding mode is controlled by the controller, which controls the feed of the quantitative drive mechanism.
  • a certain feeding unit is designated for feeding, or a plurality of feeding units alternately implement the feeding-light curing process.
  • the first feeding unit feeds and light cures, and the lifting platform steps once, and the second feeding unit feeds and light cures.
  • the lifting platform steps Once, feeding by the first feeding unit, photo-curing, ..., so, multiple feeding units alternately feed-curing. In this case, the amount of feed once per supply unit meets the amount of feed liquid required for the current layer forming.
  • the alternate feeding is a multi-unit sequential feeding, or different feeding units cross-feeding.
  • sequential feeding for example, there are a first feeding unit, a second feeding unit, and a third feeding unit, which are sequentially supplied in the order of the first, second, and third-light curing.
  • Different units cross feed, such as the first feed unit, the second feed unit and the third feed unit, the first feed unit feeds-light curing, the second feed unit feeds-light curing, and then the first One feeding unit feeds-light curing, and the third feeding unit feeds-light curing, as long as the two feedings are completed by different units.
  • a plurality of feeding units supply the materials at the same time, and then photocuring after the feeding is completed.
  • the first feeding unit and the second feeding unit feed simultaneously.
  • the total supply of all units meets the amount of liquid required for the current layer forming.
  • light curing is performed.
  • the liquid droplet dropping positions of the two units are the same or different.
  • one or more of the feeding units are fed first, and the other one or more of the feeding units are fed after the first feeding is completed, and all the feeding units are finished and then light-cured.
  • the first supply unit supplies the material first, and the second supply unit supplies the material after the first supply unit completes the supply.
  • the total amount of the supplied material meets the amount of liquid material required for the current layer forming, and the light is cured after the feeding is completed.
  • the post-feeding unit can be the same or different from the drop-feeding position of the first-feeding unit.
  • one or more molding stages are supplied with designated feeding units, one or more molding stages are fed simultaneously with multiple units, and one or several molding stages are fed with multiple units alternately.
  • the quantitative driving mechanism 604 is used for quantitatively pushing the feeding rod 602 to control the quantitative driving mechanism to control the feeding mode.
  • the quantitative driving mechanism includes a feeding driving member 605, and the feeding driving member 605 is connected to the feeding rod 602.
  • the feeding driving member 605 includes a clamp 606, and the feeding rod 602 is clamped to the clamp 606 to realize the connection between the feeding driving member 605 and the feeding rod 602.
  • the clamp 606 releases the feeding lever 602
  • the feed drive uses motors and transmission mechanisms (such as screw mechanism), electric push rods, air cylinders, etc.
  • Each cartridge has its own cartridge holder, and the cartridges are fixed on the cartridge holder.
  • the cartridge holder 607 includes a fixed portion 608 and a movable portion 609.
  • the movable portion 609 is connected to the cartridge 601, and a locking member 610 is provided between the movable portion 609 and the fixed portion 608.
  • the installation height of the barrel 601 is raised.
  • multi-level screw holes are provided in the height direction of the movable portion
  • screw holes are provided in the fixed portion
  • the locking member is a screw or a bolt and nut.
  • Each level of tapped hole corresponds to a mounting height.
  • a multi-stage screw hole is provided in the height direction of the fixing portion.
  • the position adjusting mechanism is used to adjust the position of the feeding mechanism, so that the feeding mechanism can drop the material liquid at the designated position of the lifting platform.
  • the 3D printer includes a position adjustment mechanism 7, and the feeding mechanism 2 is mounted on the position adjustment mechanism 7.
  • Each feeding unit has an independent position adjustment mechanism. Alternatively, all the feeding units are installed in the same position adjustment mechanism. Alternatively, some feeding units are installed in the same position adjustment mechanism, and the other feeding units are installed in other position adjustment mechanisms.
  • the position adjusting mechanism includes a base 701, an adjusting driver 702 and an adjusting slider 703 located on the base.
  • the adjusting slider 703 has a slope, and one end of the slope near the lifting platform 3 is low and the other end is high.
  • the existence of the slope makes the material liquid of the barrel subject to a certain gravity, to avoid the material liquid remaining in the nozzle, and to maintain the precise adjustment slider of the material liquid quantity during the supply, the positioning guide is matched with the position limit switch on the base. .
  • the positioning limit switch limits the displacement interval of the positioning slider.
  • Positioning drives use motors, cylinders, electric actuators, etc.
  • the barrel holder is fixed on the positioning slider. Adjust the installation height of the barrel so that the axis of the barrel is in line with the thrust direction of the quantitative drive mechanism.
  • the two material liquids before and after can be the same material liquid or different material liquids.
  • the printing system has a liquid discharge mechanism.
  • the gap between the piston 301 and the cavity 302 is matched, and the gap between the piston 301 and the cavity 302 serves as a drainage tank.
  • the amount of material liquid is large, and the gap between the piston and the cavity will not be discharged from the gap due to the surface tension of the material liquid.
  • the light is solidified once, the amount of the liquid becomes very small, and the uncured liquid can be drained from the drainage tank.
  • the piston and the cavity are sealed and matched, and the liquid discharge mechanism is a liquid suction pipe.
  • the pipette extends into the non-shaped area to suck away the remaining liquid.
  • the liquid suction tube is mounted on a liquid suction driving mechanism, and the liquid suction driving mechanism reciprocates to cause the liquid suction tube to enter or withdraw from the cavity.
  • the liquid suction pipe is connected to a negative pressure device. Residual liquid is sucked away by means of negative pressure.
  • the present invention provides a 3D printing method, which includes:
  • the barrel supplies material into the cavity, and the material liquid fills the space surrounded by the lifting platform and the cavity;
  • the feeding mechanism provides a quantity of material liquid that meets one layer of printing at a time, so that the material liquid layer is always within the light curing range of the optical system. No liquid is drained between the upper and lower layer thicknesses, or after the previous layer thickness is cured, the remaining material liquid is drained away, but the next time the material is supplied, the amount of material liquid can meet the focus of the optical layer in the optical system. How much material liquid is needed for the current printing layer, and the unsupplied material liquid is stored in the barrel, which can still be used for other printing tasks and improve the use rate of one feeding.
  • Printing tasks include which cylinders are used for feeding, the order of feeding, the amount and location of the liquid supply, and the light curing profile of the optical system.
  • the three-dimensional hollow structure is composed of a grid layer and a column array spaced apart.
  • the printing material is loaded into a cylinder, and the cylinder feeds the cavity in a liquid state. Initially, the lifting platform is flush with the top surface of the cavity.
  • the lifting platform is lowered by a layer thickness, the barrel is fed, the optical system illuminates the liquid surface of the liquid, and the liquid is solidified according to the pattern of the light, as shown in Figures 10 and 11, a grid shape D1 with alternating skeletons and holes is formed. Layer; one layer is printed.
  • the lifting platform is lowered by one layer thickness, and the cylinder is re-supplyed to raise the liquid level to the top of the cavity; the optical system irradiates the liquid level of the liquid, and the liquid is solidified and shaped according to the pattern of light, as shown in Figures 10 and 11, D2 of the column array is formed Layer, the pillar is located at the intersection of the skeleton of the D1 layer; the cross section of the pillar is square, and the three-dimensional effect of the superposition of the D1 layer and the D2 layer is shown in FIG. 15.
  • the lifting platform is lowered by one layer thickness, and the barrel is fed again to raise the liquid level to the top of the cavity; the optical system irradiates the liquid level of the liquid, and the liquid is solidified and shaped according to the pattern of light, as shown in Figure 10, D3 is formed on the D2 layer.
  • the structure of the D1 layer and the D3 layer is the same as that of the D1 layer. From a top view, the D1 layer and the D3 layer completely overlap.
  • the material liquid fills the space between the columns of layer B. Therefore, the buoyancy of the material liquid supports the suspended part of the skeleton of layer C.
  • the material liquid buoyancy supports the cantilever beams protruding from the columns to avoid
  • the cantilever or cantilever collapse can form a three-dimensional hollow structure without the collapse and deformation of the cantilever (or cantilever).
  • the hollow structure increases the attachment area of active substances (such as cells).
  • the lifting platform is lowered by one layer thickness, and then a layer of column array is printed.
  • a three-dimensional hollow structure with a layer of grid layer and a column array layer is formed as shown in FIG. 1.
  • a method for 3D printing is applicable to two layers in each layer, including:
  • the material B is light-cured by the optical system
  • this printing method enables the same layer to be composed of two different materials.
  • the material liquid injected each time fills the space surrounded by the lifting platform and the cavity, and the material liquid is within the focusing range of the optical system.
  • the three-dimensional hollow structure is composed of a grid layer and a column array spaced apart.
  • the same layer of the hollow structure is composed of different materials (such as when printing biological organs, muscle tissue and vascular tissue are in the same layer at the same time, and the material for printing muscle tissue is different from the material for vascular tissue)
  • the two materials are respectively loaded Barrel A and barrel B (or barrel group A and barrel group B), the barrel supplies liquid into the cavity in a liquid state. Initially, the lifting platform is flush with the top surface of the cavity. Initially, the lifting platform is flush with the top surface of the cavity. Prepare to print the first layer. The lifting platform is lowered by one layer thickness.
  • the material is supplied by the cylinder A.
  • the optical system illuminates the liquid level of the liquid.
  • the liquid is solidified and shaped according to the pattern of the light.
  • Organization the main body includes orthogonal grids, the grids cross to form holes; after molding, the residual material liquid of material A is discharged; the lifting platform is lowered by one layer thickness and then reset to another layer thickness, the barrel B is fed, the optical system
  • the liquid surface of the liquid is irradiated, and the liquid is solidified and formed according to the light pattern of the first layer. As shown in FIG. 12, a wall (representing vascular tissue) around the hole is formed.
  • the printing task of the first layer is completed, and the residual material liquid of the material B is discharged.
  • the second layer is ready to be printed.
  • the lifting platform is lowered by one layer thickness, and the barrel A supplies material to form the main body (indicating muscles) of the column array.
  • the column is located at the intersection of the grid on the first layer.
  • the residual material liquid of material A is discharged; the lifting platform is lowered by one layer thickness and then reset to another layer thickness.
  • the material is supplied by the barrel B.
  • the optical system illuminates the material liquid level.
  • a wall (representing vascular tissue) is formed on the surface of each column. In a plan view, the wall of the first layer and the wall of the second layer coincide; the printing task of the second layer is completed, and the residual material liquid of the material B is discharged.
  • the molding method and lighting pattern to form the third layer are the same as the first layer; the molding method and lighting pattern to the fourth layer are the same as the second layer; ... the molding method and lighting pattern to the odd layer are the same as the first layer; The molding method and lighting pattern are the same as those of the second layer.
  • the odd-numbered layers alternate with the even-numbered layers, and each layer is printed to form a space hollow structure with a different material organization. Extending to the case where two or more materials are used for the same layer, as long as the corresponding cylinder is prepared, after each material is formed, the lifting platform is maintained at the corresponding layer position, and then the material is added, and the lighting pattern is controlled to form the image. To the structure. .
  • step 3 the order of the materials has been set in the print job, then the molding order of steps 3) -5A) is performed according to the preset order.
  • step 3 the order of various materials is not arranged in the printing task, then one material is randomly selected and printed first, until printing of all materials is completed.
  • a 3D printing method is applicable to each layer having only one material, but the entire tissue is composed of two or more materials (such as including material A, material B, and material C)
  • the method includes the following steps:
  • the barrel B supplies material to the cavity, and the material B fills the space surrounded by the lifting platform and the cavity;
  • the optical system light-cures the material B to complete the material B Curing;
  • the lifting platform drops a layer thickness in the cavity, drains the uncured material B, and reads the next layer as the current printing task;
  • the barrel C supplies material to the cavity, and the material C fills the space surrounded by the lifting platform and the cavity;
  • the optical system light-cures the material C to complete the material C Curing;
  • the lifting platform drops a layer thickness in the cavity, drains the uncured material B, and reads the next layer as the current printing task;
  • a 3D printing method is applicable to each layer having only one material, but the entire tissue is composed of two or more materials (such as including material A, material B), but, N consecutive layer thicknesses are material A; the method includes the following steps:
  • step 6 Repeat step 6) until all print tasks are completed.
  • the structure of the epidermal layer of the skin is different from that of the dermis layer, so the materials used for molding are also different.
  • the first N layers represent the dermis layer, and the same material is used for the dermis layer (for example, material A is used).
  • the subsequent layers represent the epidermal layer, and the same material is used for the epidermal layer (for example, using material B).
  • the material of the dermis layer is different from the material of the epidermis layer.
  • the first N layers are all molded using material A (whether grid layer or column array layer); after the first N layers are printed, the N + 1 layer starts, and the material B needs to be molded.
  • the remaining material liquid of material A is discharged, and then the material B is injected into the cavity, and the liquid surface reaches the top of the cavity; the N + 1 layer is formed; the subsequent layers are printed and formed with material B .
  • Teeth have enamel, dentin, and pulp.
  • the root tip of the tooth is only dentin, followed by several layers of dentin outside and pulp.
  • the method includes the following steps:
  • the current printing task (the current layer uses materials A and B) and material B is printed first, then the residual liquid of material A is drained, and the barrel B supplies the material; the optical system supplies the material B is light cured to complete the curing of material B; the lifting platform is lowered by one layer thickness in the cavity; the lifting platform is raised by one layer thickness, the residual liquid of material B is discharged, and the material is supplied by the barrel A; the optical system light-cures the material A, Complete curing of material A;
  • a method for 3D printing is suitable for each layer with multiple materials, and the tissue consists of two or more materials (such as including material A, material B, and material C). The method includes the following steps:
  • the optical system light-cures material C to complete the solidification of material C; the lifting platform drops a layer thickness in the cavity, and the residual material liquid will be discharged, and the next layer will be read as the current printing task;
  • the printing task includes materials A, B, and C. Assuming material B is printed first (including the order in the task and the randomly selected material B is printed first); barrel B supplies material to the cavity. Material B fills the space enclosed by the lifting platform and the cavity; the optical system light-cures material B to complete the curing of material B; discharges the residual material liquid, the lifting platform drops a layer thickness in the cavity, and then raises the lifting platform by a layer thickness , That is, the height when the material B is fed;
  • the cylinder C supplies the material into the cavity, and the material C fills the space surrounded by the lifting platform and the cavity; the optical system light-cures the material C to complete the curing of the material C, at this time, all materials of the current layer are printed;
  • the lifting platform drops a layer thickness in the cavity, discharges the remaining material liquid, and reads the next layer as the current printing task;
  • the barrel A supplies material into the cavity, and the material A fills the space surrounded by the lifting platform and the cavity; the optical system light-cures the material A to complete the curing of the material A, and at this time, all materials of the current layer are printed;
  • the lifting platform drops a layer thickness in the cavity, discharges the remaining material liquid, and reads the next layer as the current printing task; repeat steps 5A1) -5A3) until all materials of the current printing task are completed;
  • a high activity factor (Such as stem cells, etc.)
  • a method of 3D printing which is suitable for a layer including material A (representing muscle tissue) and material B (representing a high activity factor solution), and the material B is located at a specified position of the material A, and the material A and the material B are fused ;
  • the method includes the following steps:
  • barrel A supplies a fixed amount of material A
  • the position adjustment device adjusts barrel B to a specified position
  • barrel B supplies a fixed amount of material B
  • barrel A and barrel B together provide the current layer liquid volume
  • the optical system light-cures the current layer liquid.
  • Material B is dropped into material A to form a natural diffusion state, so that a non-uniform mixed system in which the two materials naturally diffuse can be printed.
  • the material or material liquid in the present invention refers to a material or a mixture for processing by a printer.
  • some existing biological materials can be used for printing.
  • many materials include natural polymers: collagen, silk fibers, gelatin, alginates, and synthetic polymers: polyethylene glycol (PEG) or any combination thereof can be processed in the printer of the present invention.
  • PEG polyethylene glycol
  • These materials, which are 3D printed biologically, are also called "biological inks". Although the materials themselves are traditional materials, they can all be printed using the invented printing equipment and methods.
  • This printed biological material has a three-dimensional space structure or a four-dimensional space, and can be provided with any through holes.
  • the through hole here generally refers to a planar structure or a three-dimensional structure.
  • the shape of the hole can be any shape, circle, rectangle, square, diamond, etc.
  • a three-dimensional shape is formed.
  • Each face or multiple faces of the three-dimensional shape has a hole structure, and these holes have a certain depth.
  • the holes can communicate with each other or not. Connected, or partially connected, thus forming a channel that runs through the entire three-dimensional structure or part of the three-dimensional structure.
  • Such a structure can be easily implemented by the printer of the present invention.
  • the cartridges are containers for different materials, and different cartridges can be used to hold the same material.
  • different materials or biological inks can be stored in the barrel, for example, barrel A contains one biological material, and barrel B contains another biological material.
  • the properties of the two materials are not the same.
  • the printing technology of the invention can realize the printing of complex biological tissues or organs. This is because a living organism or an organ is not uniform in structure, but has a difference in structure or biological properties.
  • mammalian skin materials have epidermis, dermis, dermis with blood vessels and tissues connected to muscles. These different parts have different structures and thicknesses, as well as excessive structures between tissues. This difference is also different. Including density, pore size, and more. In this way, if it is required to print by traditional printing, all structures or organizations are the same, and through the printing technology of the present invention, biological materials with different structures can be performed at one time.
  • the materials described in the present invention can be mixed with stem cells for processing or printing.
  • the material can be used as a scaffold structure, and the cells can be differentiated as an active cost, and finally, an active tissue can be formed.
  • the newly designed print-in of the present invention can print any suitable material.
  • the present invention provides a new 3D printed bio-ink, also called a new material.
  • the present invention provides a light-controlled 3D printed biological ink or material, the material includes a macromolecule modified by a light-responsive cross-linking group, a macromolecule modified by an o-nitrobenzyl-based light trigger, a light Initiator.
  • water is also included, such as deionized water.
  • the biomaterial of the present invention is actually a basic material. When printing is needed, it can be mixed with a solvent to form a solution state or a fluid state, and the basic material can be in a dry form. presence. Of course, it can also be directly prepared into a liquid form for storage. Optional, so as a basic material of "biological ink".
  • the final mass concentration of the macromolecules modified by the photo-responsive cross-linking group and the macromolecules modified by the o-nitrobenzyl type photo-trigger are both 0.1 to 10% by mass of deionized water.
  • the final mass concentration of the photoinitiator is 0.001 to 1% based on the mass of the deionized water.
  • the graft-replacement ratio of the photo-responsive cross-linking group in the macromolecule modified by the photo-responsive cross-linking group is 10 to 90%, and the photo-responsive cross-linking group is methacrylamide.
  • the graft substitution rate of the o-nitrobenzyl-based light trigger in the macromolecule modified by the o-nitrobenzyl-based light trigger is 1 to 100%.
  • R 1 is -H or selected from -CO (CH 2 ) xCH 3 , -CO (CH 2 CH 2 O) x CH 3 , -CO (CH 2 ) x (CH 2 CH 2 O) y CH 3 ester bond, selected from-(CH 2 ) x CH 3 , -(CH 2 CH 2 O) x CH 3 ,-(CH 2 ) x (CH 2 CH 2 O) y CH 3 , Ether bond, carbonate selected from -COO (CH 2 ) x CH 3 , -COO (CH 2 CH 2 O) x CH 3 , -COO (CH 2 ) x (CH 2 CH 2 O) y CH 3 carbonate Isocyanate bonds selected from -CONH (CH 2 ) x CH 3 , -CONH (CH 2 CH 2 O) x CH 3 ,
  • ortho-nitrobenzyl-type photo trigger is ortho-nitrobenzyl.
  • the natural biomacromolecules in the macromolecules modified by the light-responsive cross-linking group and the macromolecules modified by o-nitrobenzyl light triggers are dextran, hyaluronic acid, gelatin, One of sodium alginate, chondroitin sulfate, silk fibroin, chitosan, carboxymethyl cellulose or collagen, polyethylene glycol or citric acid polymer (PEGMC).
  • the photoinitiator is 2-hydroxy-4 '-(2-hydroxyethoxy) -2-methylphenylacetone (2-Hydroxy-4'-(2-hydroxyethoxy) -2 -methylpropiophenone (I2959) or lithium phenyl (2,4,6-trimethylbenzoyl) phosphate (lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP)); the photoinitiator
  • the mass ratio of the macromolecules grafted and modified with the light-responsive crosslinking group is 1 to 3: 100.
  • the graft substitution ratio of the macromolecule modified by the photoresponsive cross-linking group is 10-30%; the graft substitution ratio of the macromolecule modified by the o-nitrobenzyl photo trigger is 1 to 20%.
  • the macromolecules modified by the light-responsive cross-linking group are methacrylic anhydride modified gelatin with a graft substitution rate of 10%, and methacrylamide modified with a graft substitution rate of 90%.
  • the macromolecules modified by ortho-nitrobenzyl-based triggers are ortho-nitrobenzyl-modified hyaluronic acid with a graft substitution rate of 100%, and ortho-nitrobenzyl-modified hyaluronic acid with a graft substitution rate of 50%.
  • PGMC 10% o-nitrobenzyl modified citric acid polymers
  • the final mass concentration of the macromolecule modified by the photo-responsive cross-linking group is 3-10% by mass of deionized water, and the final mass concentration of the macromolecule modified by the o-nitrobenzyl photo trigger It is 2-4% based on the deionized water mass, and the final mass concentration of the photoinitiator is 0.03-0.2% based on the deionized water mass.
  • the invention also provides an application of the light-controlled 3D printing ink in repairing skin damage.
  • the invention also provides an application of the light-controlled 3D printing ink in repairing articular cartilage defects.
  • the application is: printing the light-controlled 3D printing ink using a digital light processing (DLP) -based 3D printing technology to print a stent and implanting the skin defect to achieve skin tissue repair.
  • DLP digital light processing
  • the invention utilizes the principle that an o-nitrobenzyl light trigger generates an aldehyde group after being excited by light, and the generated aldehyde group and amino group can react to form a strong chemical bond.
  • the macromolecules modified by the light-responsive cross-linking group are rapidly cured under light
  • the double crosslinked network enhances mechanical properties.
  • the 3D printed porous microstructure can achieve the purpose of rapid repair of defects. It is an ideal light-controlled 3D printing ink for repairing skin defects or osteochondral defects.
  • the materials here can exist in any form, and can be in solid form. When needed, it is configured as a liquid form for printing processing, or it is directly configured as a liquid form. When printing is required, it is directly printed.
  • materials and bio-ink are interchangeable.
  • the materials used for printing can be called materials, and they can also be called inks or bio-inks or bio-ink materials.
  • the materials or inks here can include some active ingredients, such as Including stem cells or cells or other ingredients, of course, it is only the material or ink itself that is printed or processed, and then it is also possible to add active ingredients.
  • the present invention provides specific implementation examples to illustrate the printing method of the present invention and the bio-ink material used. It can be understood that these examples are only further explanations on how to implement the present invention, and should not constitute any limitation on the present invention. The scope is based on the claims.
  • Example 1 3D printed skin for damage repair
  • FIG. 11 is a schematic diagram of a printing process using three layers as an example.
  • black indicates a bracket that needs to be printed, which is similar to a three-dimensional tetragonal structure, and the 12 sides of the bracket are printed brackets, and the bracket forms a hollow three-dimensional structure 102, forming a unit for printing brackets.
  • the unit combination forms a porous structure in the form of a cantilever beam.
  • the entire unit can form a dermal stent of any size, for example, it can be 8 mm in diameter, the thickness of the epidermis is 1 mm, and the thickness of the dermis is 1 mm, so that a skin with a thickness of 2 mm is formed.
  • the double-layer structure is designed to simulate the epidermis and dermis of the skin.
  • the epidermis is dense and the dermis is loose. Therefore, the upper structure is designed as a solid cylinder, and the lower structure is designed as a cantilever porous structure, which is suitable for cell proliferation and differentiation and blood vessels. Grow into.
  • the materials used in the stent structure are as follows: methacrylic anhydride-grafted gelatin (GelMA) and N- (2-aminoethyl) -4- (4- (hydroxymethyl) -2-methoxy -5-nitroso phenoxy-containing) butyramide (NB) grafted hyaluronic acid (HA-NB).
  • the two concentrations are: 2.5% and 0.625%, the photosensitizer concentration is 2% of the total volume, the phenol red concentration is 0.4%, and the remaining components are water.
  • Step 1 Load the material used in the support structure into the barrel. Initially, the lifting platform is flush with the top surface of the cavity;
  • Step 2 The lifting platform is lowered by one layer thickness, the barrel injects the biological material into the cavity, the liquid surface of the biological material is flush with the top surface of the cavity, and the optical system illuminates the liquid surface of the liquid material.
  • the optical pattern is a grid. Curing and forming the first layer A of the grid;
  • Step 3 The lifting platform is lowered by one layer thickness, the barrel injects the biological material into the cavity, the liquid surface of the biological material is flush with the top surface of the cavity, and the optical system illuminates the liquid surface of the liquid material.
  • the optical pattern is an array of columns. Where the grids of the layers intersect, the biological material solidifies after light exposure to form a second layer B of the pillar array;
  • Step 4 The lifting platform is lowered by one layer thickness.
  • the barrel injects the biological material into the cavity.
  • the liquid surface of the biological material is flush with the top surface of the cavity.
  • the optical system illuminates the liquid surface of the liquid material.
  • the optical pattern is the same as the first layer.
  • the third layer C of the biological material solidifies and forms the grid after the light is illuminated; during the molding of the third layer, the biological material fills the space between the columns of the second layer, so the buoyancy of the biological material supports the third layer of the grid In the suspended part of the strip, at the edges, the buoyancy of the material liquid supports the grids protruding from the column to form a cantilever beam, to avoid the collapse of the cantilever beam and the suspended portion; in the subsequent steps, the column array layer and the grid layer are alternately formed, and the shape is shown in Figure 10 The collapse-free, deformed three-dimensional hollow structure shown. All of the above printed light intensity is 50, exposure time: 1000ms.
  • FIG. 14 is a real picture of the dermis structure.
  • the microstructure looking at the microstructure, it can be seen from the top view of the dermis that it has a hollow-like structure (a structure similar to a window or a hole 101), FIG. 15A, and the solid structure 104 is a bracket forming a hole or window. 15B.
  • the light column is the support structure 101 of the printing material, and the structure of the floor space 104 is inside. It has a three-dimensional spatial structure, and the gray light columns represent the skeleton structure 104, and there is space around each light column to form a three-dimensional spatial structure.
  • the three-dimensional spatial solution structure may include stem cells or active ingredients. It is conducive to the cell's meristem, so that the printed ones are more biologically active.
  • the scaffold structure printed by this printing method has fibroblasts. After 1 week of culture, 95% of the cells still have biological activity.
  • Fig. 17A shows the fluorescence of the whole fibroblasts.
  • Fig. 17B shows the phase fluorescence of dead cells, and
  • Fig. 17C is a fitted image of living and dead cells. As can be seen from the figure, there are very few dead cells. After 15 days of cultivation, the survival rate was 90%, after 20 days of cultivation, the survival rate was 88%, and after 1 month of cultivation, the survival rate was 85%.
  • the materials printed with traditional printing technology have a very high cell death rate. After one week of culture, the general mortality rate is more than 90%, and the survival time is very short, at most 2-4 days, which cannot be used in practice.
  • the size of the dermis is determined based on the size of the repaired wound. After the dermis is printed, the dermis is covered on the wound, then a layer of epidermis is applied, and then the light is cured to repair the wound.
  • the dermis can contain fibroblasts or other active ingredients.
  • Figure 18 is a model of a cartilage stent, which includes an upper stent 901 and a lower stent 902.
  • the upper stent is 30 round holes 900
  • the side also has 30 round holes 903.
  • the holes cross the same.
  • each of the circular holes 900 above and the circular holes 903 on the side are connected, as can be seen in FIG. 1.
  • the diameter of the bracket is 4 mm
  • the thickness of the upper layer is 1 mm
  • the thickness of the lower layer is 2 mm.
  • the corresponding 30 holes in the lower layer are the same as the 30 holes in the upper layer, but there are no holes on the side next time.
  • the design is to use the scaffold for cartilage repair.
  • the top view of the lower scaffold has 30 holes.
  • the purpose is to migrate the bone marrow mesenchymal stem cells to the upper layer and help the cartilage repair.
  • the upper stent design, the middle hole is for the migration of bone marrow mesenchymal stem cells to the cartilage layer, and the side hole is for the migration of chondrocytes to the lesion, which better repairs the cartilage defect.
  • KGN small molecules can maintain the chondrocyte phenotype and promote the differentiation of bone marrow mesenchymal stem cells into chondrocytes.
  • the composition of the material used in the stent structure is as follows: the upper and lower layers are 8M methacrylic anhydride-grafted gelatin (GelMA), and the concentration is 15%.
  • the photosensitizer was 10% v / v and the phenol red concentration was 0.8%.
  • KGN small molecules were added to the upper scaffold, and the final dilution concentration was 50uM.
  • Step 1 Slicing the cartilage scaffold model by layer thickness, and the pattern of each slice is used as the light pattern of the layer.
  • the biological material is loaded into the barrel. Initially, the lifting platform is flush with the top surface of the cavity;
  • Step 2 The lifting platform is lowered by one layer thickness.
  • the barrel injects the biological material into the cavity, and the liquid surface of the biological material is flush with the top surface of the cavity.
  • the optical system illuminates the liquid surface of the liquid according to the current layer illumination pattern. The corresponding position of the hole is not covered by light, and the biological material is cured to form the first layer after the light is illuminated; repeat step 2 until the lower support is completed;
  • Step 3 When printing the lower half arc of the radial through hole of the upper bracket, repeat step 2;
  • Step 4 When printing the upper half arc of the radial through hole of the upper bracket, the next printing layer protrudes from the previous printing layer and a suspended portion appears.
  • the lifting platform is lowered by one layer thickness, and the barrel injects the biological material into the cavity.
  • the liquid surface of the biological material is flush with the top surface of the cavity; on the inner wall of the radial through hole, the uncured biological material liquid during the previous printing supports the suspended portion of the current layer to prevent the suspended portion from collapsing, thereby printing the inner wall.
  • FIG. 20 a physical mechanism diagram of the support structure printed by the printing method.
  • FIG. 19 is a microstructure diagram of each layer, and it can be seen from the top views of different cavity sizes that the side holes and the top holes are aligned with each other.
  • the fluorescence structure diagram of 400um was observed under a fluorescence microscope.

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Abstract

A 3D printing system and a 3D printing method capable of implementing alternate feeding of multiple materials and implementing a non-uniform mixing system. The 3D printing system comprises an optical system, a feeding system, a lifting and lowering platform, and a cavity. The lifting and lowering platform and the cavity form a space for receiving a material from a feeding mechanism. The lifting and lowering platform is independent of the feeding mechanism. Each time printing is performed, the lifting and lowering platform steps with respect to the optical system. The 3D printing method comprises: 1) preparing the 3D printing system and a material liquid, and inputting a printing task; 2) lowering the lifting and lowering platform by a layer thickness in the cavity; 3) feeding the material to the cavity by a cartridge; and 4) photocuring the material liquid by the optical system. Also provided are a biomaterial used as a 3D printing raw material, comprising a photoresponsive crosslinking group modified macromolecule, an o-nitrobenzyl phototrigger modified macromolecule, and a photoinitiator.

Description

[根据细则37.2由ISA制定的发明名称] 一种3D打印系统、3D打印方法以及用于3D打印的生物材料[Name of invention formulated by ISA according to Rule 37.2] A 3D printing system, a 3D printing method, and a biological material for 3D printing
本申请主张中国在先申请:申请号201810699527.6,申请日2018年6月29;申请号201810699526.1;申请日2018年6月29和申请号201810700414.3;申请日2018年6月29的优先权,其全部内容作为本发明的一部分。This application claims the prior application from China: application number 201810699527.6, application date June 29, 2018; application number 201810699526.1; application date June 29, 2018 and application number 201810700414.3; priority date of application date June 29, 2018, its entire content As part of this invention.
技术领域Technical field
本发明涉及一种3D打印系统,也涉及到用于打印的生物材料。The invention relates to a 3D printing system, and also relates to a biological material for printing.
背景技术Background technique
众所周知,由于供体组织和器官短缺,临床上需要大量工程组织。虽然已经尝试过许多方法来制造工程组织,例如静电纺丝,挤出3D打印和纺织技术。但它们都只能制造出相对简单的三维结构,不能满足临床应用的需求。因此,迫切需要制造具有高分辨率的复杂和分层的组织构建体用于临床使用。最近,基于数字光处理(DLP)的3D打印技术被用于制造具有高打印速度,微尺度分辨率,厚垂直结构和强层间结合特性的复杂三维微结构。它可以模拟天然组织的精确几何体来创建复杂的3D血管化组织,这在组织工程领域迈出了巨大的一步。As we all know, due to the shortage of donor tissues and organs, a large number of engineering tissues are needed clinically. Although many methods have been tried to make engineered tissues, such as electrospinning, extrusion 3D printing and textile technology. However, they can only produce relatively simple three-dimensional structures, which cannot meet the needs of clinical applications. Therefore, there is an urgent need to manufacture complex and layered tissue constructs with high resolution for clinical use. Recently, digital light processing (DLP) -based 3D printing technology has been used to fabricate complex three-dimensional microstructures with high printing speed, microscale resolution, thick vertical structures, and strong interlayer bonding characteristics. It can simulate the precise geometry of natural tissues to create complex 3D vascularized tissues, a huge step in the field of tissue engineering.
3D打印技术实际上是利用光固化和纸层叠等技术的快速成型装置。3D打印的设计过程是:先通过计算机建模软件建立立体模型,再将简称的三维模型切片、分成逐层的截面,然后指导打印机逐层打印。3D printing technology is actually a rapid prototyping device using technologies such as light curing and paper lamination. The design process of 3D printing is: firstly build a three-dimensional model through computer modeling software, then slice the 3D model for short, divide it into layer-by-layer sections, and then instruct the printer to print layer by layer.
目前,应用于医学领域,打印活体组织的方法有:DLP光固化打印和挤出式打印。DLP光固化打印设备中包含一个可以容纳树脂的液槽,用于盛放可被特定波长的紫外光照射后固化的树脂,DLP成像系统置于液槽下方,其成像面正好位于液槽底部,通过能量及图形控制,每次可固化一定厚度及形状的薄层树脂(该层树脂与前面切分所得的截面外形完全相同)。液槽上方设置一个提拉托盘的提拉机构,托盘步进、从而在托盘(或已成型层)与液槽之间形成一个层厚的成型面,每次截面曝光完成后向上提拉一定高度(该高度与分层厚度一致),使得当前固化完成的固态树脂与液槽底面分离并粘接在提拉板或上一次成型的树脂层上,这样,通过逐层曝光并提升来生成三维实体。DLP式3D打印机,其光学系统固定,且光学系统每次只完成一个层厚的打印。一般采用先升再降的方式,即 如果以0.1mm层厚打印,先抬高5mm,再下降4.9mm。每次成型面均在液面,成型后模型浸在料液内。但是这种方式也会有问题,料液表面张力会影响成型层层厚及成型效果。并且,每次成型面均在液面,因此每次打印都需要将液槽充满,即使待成型实体的实际用料量远小于液槽的容积,也必须将液槽充满,才能保证每次的成型面在液面;并且,剩余料液在成型后无法二次使用。另外,DLP光固化打印提拉机构也浸入料液内,并且为了使每次成型面在液面,需要平衡提拉机构下沉导致的容积差,因此液槽内还要设置平衡块,提拉机构、平衡块和托盘均位于液槽内,提拉机构、平衡块占用液槽的截面积,导致有效成型面积(托盘面积)小于液槽的截面积,有效成型面积小。At present, it is applied to the medical field, and the methods for printing living tissues include: DLP light curing printing and extrusion printing. DLP light curing printing equipment contains a liquid tank that can hold resin, which is used to hold the resin that can be cured after being irradiated with a specific wavelength of ultraviolet light. The DLP imaging system is placed below the liquid tank, and its imaging surface is located at the bottom of the liquid tank. Through the control of energy and graphics, a thin layer of resin with a certain thickness and shape can be cured each time (this layer of resin is exactly the same as the cross-section profile obtained from the previous cut). A lifting mechanism for lifting the tray is arranged above the liquid tank, and the tray is stepped, thereby forming a layer of a thick molding surface between the tray (or a formed layer) and the liquid tank, and pulling up a certain height after each cross-section exposure is completed (The height is consistent with the layer thickness), so that the solidified resin that is currently cured is separated from the bottom surface of the liquid tank and bonded to the pull-up plate or the resin layer that was last molded. . The DLP type 3D printer has a fixed optical system, and the optical system prints only one layer at a time. Generally, the method of raising first and then lowering is used, that is, if printing with a layer thickness of 0.1mm, it is firstly raised by 5mm and then lowered by 4.9mm. Each molding surface is on the liquid surface. After molding, the model is immersed in the material liquid. However, this method also has problems. The surface tension of the liquid will affect the thickness of the molding layer and the molding effect. In addition, each molding surface is on the liquid surface, so the liquid tank needs to be filled each time. Even if the actual amount of material to be molded is much smaller than the volume of the liquid tank, the liquid tank must be filled to ensure each time. The molding surface is on the liquid surface; and the remaining liquid cannot be used again after molding. In addition, the DLP light curing printing lifting mechanism is also immersed in the liquid, and in order to make the molding surface on the liquid surface, the volume difference caused by the sinking of the lifting mechanism needs to be balanced. The mechanism, balance block and tray are all located in the liquid tank. The lifting mechanism and the balance block occupy the cross-sectional area of the liquid tank, resulting in an effective molding area (tray area) smaller than the cross-sectional area of the liquid tank, and the effective molding area is small.
现有的挤出与光固化复合成型的人工软组织制备方法,包括以下步骤:1、对人工软组织建模,得到人工软组织模型;2、对人工软组织模型中每一层的轮廓进行处理:用3D打印分层软件计算出人工软组织模型中每一层的轮廓信息,并将该轮廓信息生成挤出喷头的运行路径;3、制备光固化复合溶液:先使活体细胞、生长因子及胶原溶液三者混合以得到混合液,再向混合液中注入光固化水凝胶,然后再加入可见光光引发剂,得到能够保持一定形状的水凝胶复合物;4、以步骤3制备的光固化复合溶液为原料,采用3D打印机进行人工软组织制备:4-1,控制液压挤出头按运行路径于工作平台上挤出水凝胶复合物,形成半凝固状的胶体层;4-2、对胶体层进行光固化,得到固化层。液压挤出头与光固化头固定连接,当液压挤出头处于工作状态时,光固化头关闭;在液压挤出头按工作时的运动轨迹复位时,液压挤出头关闭,光固化头处于工作状态。The existing artificial soft tissue preparation method of extrusion and light curing composite molding includes the following steps: 1. Model the artificial soft tissue to obtain an artificial soft tissue model; 2. Process the contour of each layer in the artificial soft tissue model: use 3D Print the layering software to calculate the contour information of each layer in the artificial soft tissue model, and use this contour information to generate the running path of the extrusion nozzle; 3. Prepare the light-curing composite solution: firstly make the living cells, growth factors and collagen solution three Mix to obtain a mixed solution, and then inject a photo-curable hydrogel into the mixed solution, and then add a visible light photoinitiator to obtain a hydrogel composite capable of maintaining a certain shape; 4. The photo-curable composite solution prepared in step 3 is Raw materials, artificial soft tissue preparation using a 3D printer: 4-1, control the hydraulic extrusion head to extrude the hydrogel composite on the work platform according to the running path to form a semi-solidified colloid layer; 4-2, perform the colloid layer Light curing to obtain a cured layer. The hydraulic extrusion head is fixedly connected to the light curing head. When the hydraulic extrusion head is in the working state, the light curing head is closed; when the hydraulic extrusion head is reset according to the movement track of the work, the hydraulic extrusion head is closed and the light curing head is in the Working status.
这种生物组织的成型方式的缺点在于:1、无论是DLP方式,还是挤出式,都无法使用多种材料来协作完成一个生物组织的成型任务,因此无法实现多种材料的混合加工。而活性生物体是包含多种结构、多种物质成分的非均匀混合体系,上述的方法无法完成实现非均匀混合体系的成型。2、DLP的加料、成型速度快,但浪费的料液多,料液的一次使用率低。这也需要对现有传统打印进行改进设计,希望可以打印更为复杂结构的生物活性材料。The disadvantages of this biological tissue molding method are: 1. No matter whether it is a DLP method or an extrusion type, multiple materials cannot be used to cooperatively complete the molding task of a biological tissue, so it is impossible to achieve mixed processing of multiple materials. The active organism is a heterogeneous mixed system containing a variety of structures and various material components. The above method cannot complete the formation of a heterogeneous mixed system. 2. DLP has a fast feeding and forming speed, but wastes a lot of liquid material, and the single-use rate of the material liquid is low. This also requires an improved design of existing traditional printing, hoping to print bioactive materials with more complex structures.
迄今为止,许多材料包括天然聚合物:胶原,丝纤维,明胶,海藻酸盐和合成聚合物:聚乙二醇(PEG)被用于挤出3D打印,这些作为生物3D打印的材 料,也称为“生物墨水”。然而,其中一些表现出较差的机械性能或较慢的凝胶时间,限制了其在基于DLP的3D打印中的应用。To date, many materials include natural polymers: collagen, silk fibers, gelatin, alginates and synthetic polymers: polyethylene glycol (PEG) is used for extrusion 3D printing. These materials are also called biological 3D printed materials, also known as "Bio-ink". However, some of them exhibit poor mechanical properties or slow gel time, limiting their application in DLP-based 3D printing.
同时,为了解决这个问题,需要具有可调节的机械性能和快速凝胶化的混合水凝胶基生物水凝胶。这就需要提供一些改进的生物墨水,适用打印出复杂的生物材料,满足实际的需要。Meanwhile, in order to solve this problem, a hybrid hydrogel-based biohydrogel having adjustable mechanical properties and rapid gelation is required. This needs to provide some improved biological inks, which are suitable for printing complex biological materials to meet actual needs.
发明内容Summary of the invention
一方面,本发明的目的之一在于提供一种能够实现多材料交替供料,实现非均匀混合体系的3D打印系统。In one aspect, an object of the present invention is to provide a 3D printing system capable of realizing alternate feeding of multiple materials and realizing a non-uniform mixing system.
一种3D打印系统,包括光学系统,供料机构,升降平台和腔;升降平台和腔形成承接供料机构来料的空间,升降平台与供料机构独立;每次打印,升降平台相对光学系统步进。A 3D printing system includes an optical system, a feeding mechanism, a lifting platform, and a cavity; the lifting platform and the cavity form a space for receiving the material from the feeding mechanism, and the lifting platform is independent of the feeding mechanism; each time the printing platform is opposed to the optical system Stepping.
升降平台每次步进一个层厚,升降平台步进的目的在于使光学系统能够对待成型的层聚焦、实现光固化。供料机构在光学系统之外,供料机构的料液在光学系统的光固化区域之外,在打印时,无需将料液移位,即可进行光固化。升降平台与供料机构独立指的是升降平台不与供料机构融合,而是各自独立的机构,供料机构将料液定量的注入升降平台,升降平台的升降不会导致供料机构的供料。The lifting platform steps one layer at a time. The purpose of the lifting platform stepping is to enable the optical system to focus the layer to be molded and achieve light curing. The feeding mechanism is outside the optical system, and the material liquid of the feeding mechanism is outside the photo-curing area of the optical system. When printing, the material liquid does not need to be shifted to perform photo-curing. The independent of the lifting platform and the feeding mechanism means that the lifting platform is not integrated with the feeding mechanism, but is an independent mechanism. The feeding mechanism injects the liquid material into the lifting platform in a fixed amount. The lifting of the lifting platform does not cause the supply of the feeding mechanism. material.
升降平台Lifting platform
在一些优选的方式中,升降平台是可独立升降的平台,升降平台承接供料机构的供料,升降平台步进后,可以向供料机构发出需要供料的信号,但升降平台的步进并不直接导致料液流入平台。升降平台在光学系统的光固化区域内,升降平台内的料液接受光学系统的光照,完成光固化成型。In some preferred ways, the lifting platform is a platform that can be independently lifted. The lifting platform accepts the feeding of the feeding mechanism. After the lifting platform steps, it can send a signal to the feeding mechanism that it needs to feed, but the step of the lifting platform It does not directly cause the liquid to flow into the platform. The lifting platform is in the light curing area of the optical system, and the material liquid in the lifting platform receives the light from the optical system to complete the light curing molding.
在一些优选的方案中,光学系统在升降平台之上。每次打印,升降平台向下步进。优选的,升降平台包括活塞,活塞位于腔内,活塞承接供料,活塞由平台驱动件步进式驱动。In some preferred solutions, the optical system is above a lifting platform. Each time you print, the lifting platform steps down. Preferably, the lifting platform includes a piston, the piston is located in the cavity, the piston receives the supply, and the piston is driven stepwise by the platform driving member.
优选的,平台驱动件位于活塞之下。优选的,活塞的上表面与料液接触。在一些优选的方案中,平台驱动件与活塞的底部固定,平台驱动件包括驱动电机、 丝杆机构和滑块,丝杆与驱动电机连接,螺母与滑块固定,滑块与活塞连接。丝杆机构将驱动电机的转矩转换成直线移动,滑块带着活塞向下或向上步进,腔同时作为活塞运动时的导向件。平台驱动件不占用活塞与料液的接触面积和空间,活塞的上表面的所有面积均为可以用于光固化成型的有效面积。Preferably, the platform driver is located below the piston. Preferably, the upper surface of the piston is in contact with the liquid material. In some preferred solutions, the platform driving member is fixed to the bottom of the piston. The platform driving member includes a driving motor, a screw mechanism and a slider, the screw is connected to the driving motor, the nut is fixed to the slider, and the slider is connected to the piston. The screw rod mechanism converts the torque of the driving motor into linear movement, the slider steps down or up with the piston, and the cavity simultaneously serves as a guide when the piston moves. The platform driving part does not occupy the contact area and space between the piston and the material liquid, and all the area of the upper surface of the piston is an effective area that can be used for light curing molding.
Cavity
在一些优选的方式中,腔用于容纳料液或者生物墨水、或者生物材料,升降平台在腔内升降。每一次打印,料液加入腔内,当腔内的料液液面达到层厚要求时,光学系统进行光固化。In some preferred manners, the cavity is used for containing a material liquid or a biological ink or a biological material, and the lifting platform is raised and lowered in the cavity. Each time printing is performed, the material liquid is added into the cavity. When the material liquid level in the cavity reaches the layer thickness requirement, the optical system performs light curing.
在一些优选的方案中,打印系统包括支架,腔固定于支架上。优选的,腔由设于块状本体上的通孔形成,块状本体固定在支架上。优选的,腔的截面为矩形,或者正方形,或者圆形,或者椭圆形等常规形状。优选的,块状本体设有容纳平台驱动件的通道或槽。平台驱动件的滑块能够在块状本体的通道或槽内不受干涉的上下平动位移。优选的,块状本体为矩形板,或方形板,或圆形,或椭圆形等常规形状。In some preferred solutions, the printing system includes a support, and the cavity is fixed on the support. Preferably, the cavity is formed by a through hole provided on the block body, and the block body is fixed on the bracket. Preferably, the cross section of the cavity is a regular shape such as a rectangle, or a square, or a circle, or an oval. Preferably, the block-shaped body is provided with a channel or a slot for receiving the platform driving member. The slider of the platform driving member can be vertically translated without interference in the channel or groove of the block body. Preferably, the block body is a conventional shape such as a rectangular plate, a square plate, a circle, or an oval.
供料supply
供料机构向升降平台加料,且每次供料量基本等于成型当前层的所需的料液量。所谓基本相等,指的是供料的量能够满足成型所需的料液量,并且使液面和层厚在有效的固化范围,不是数学意义上的绝对相等。The feeding mechanism adds material to the lifting platform, and the amount of each feeding is basically equal to the amount of liquid material required to form the current layer. The so-called substantially equal means that the amount of feed can meet the amount of liquid material required for molding, and the liquid level and layer thickness are in the effective curing range, not absolute equality in the mathematical sense.
在一些优选的方案中,供料机构具有供料单元,供料单元有各自的料筒,送料杆,出料喷嘴和定量驱动机构,送料杆与定量驱动机构连接。送料杆推着料筒内的料液从出料喷嘴挤出,出料喷嘴将料液滴加于升降平台。In some preferred solutions, the feeding mechanism has a feeding unit, and the feeding unit has a respective barrel, a feeding rod, a discharging nozzle, and a quantitative driving mechanism, and the feeding rod is connected to the quantitative driving mechanism. The feeding rod pushes the material liquid in the material barrel to extrude from the discharging nozzle, and the discharging nozzle adds the material liquid to the lifting platform.
优选的,供料单元的数量为1个,或者供料单元的数量为多个。多个指的是供料单元的个数≥2。Preferably, the number of the feeding units is one, or the number of the feeding units is plural. Multiple means the number of feeding units is ≥2.
供料方式受控于控制器,控制器控制定量驱动机构的进给。优选的,指定某一个供料单元供料,或者,多个供料单元交替实现供料-光固化过程。比如,有第一供料单元和第二供料单元两个单元,第一供料单元供料、光固化,升降平台步进一次,第二供料单元供料、光固化;升降平台步进一次,再第一供料单元供 料、光固化,……,如此,多个供料单元交替进行供料-光固化。这种情况下,每个供料单元的一次供料量满足当前层成型所需的料液量。The feeding mode is controlled by the controller, which controls the feed of the quantitative drive mechanism. Preferably, a certain feeding unit is designated for feeding, or a plurality of feeding units alternately implement the feeding-light curing process. For example, there are two units: a first feeding unit and a second feeding unit. The first feeding unit feeds and light cures, and the lifting platform steps once, and the second feeding unit feeds and light cures. The lifting platform steps Once, feeding by the first feeding unit, photo-curing, ..., so, multiple feeding units alternately feed-curing. In this case, the amount of feed once per supply unit meets the amount of feed liquid required for the current layer forming.
优选的,交替供料是多单元按顺序供料,或者不同的供料单元交叉供料。按顺序供料的情况,比如有第一供料单元,第二供料单元和第三供料单元,按第一、第二、第三的顺序依次供料-光固化。不同的单元交叉供料,比如第一供料单元,第二供料单元和第三供料单元,第一供料单元供料-光固化,第二供料单元供料-光固化,接着第一供料单元供料-光固化,第三供料单元供料-光固化,只要前后两次供料由不同单元完成即可。Preferably, the alternate feeding is a multi-unit sequential feeding, or different feeding units cross-feeding. In the case of sequential feeding, for example, there are a first feeding unit, a second feeding unit, and a third feeding unit, which are sequentially supplied in the order of the first, second, and third-light curing. Different units cross feed, such as the first feed unit, the second feed unit and the third feed unit, the first feed unit feeds-light curing, the second feed unit feeds-light curing, and then the first One feeding unit feeds-light curing, and the third feeding unit feeds-light curing, as long as the two feedings are completed by different units.
或者,多个供料单元同时供料,供料完成后再光固化。比如,有第一供料单元和第二供料单元两个单元,第一供料单元和第二供料单元同时供料,所有单元的供料量总和满足当前层成型所需的料液量,供料完成后再进行光固化。两个单元的料液滴加位置一样,也可以位置不一样。Alternatively, a plurality of feeding units supply the materials at the same time, and then photocuring after the feeding is completed. For example, there are two units: a first feeding unit and a second feeding unit. The first feeding unit and the second feeding unit feed simultaneously. The total supply of all units meets the amount of liquid required for the current layer forming. After the feeding is completed, light curing is performed. The liquid droplet dropping positions of the two units are the same or different.
或者,某一个或多个供料单元在先供料,其他一个或多个供料单元在在先供料结束后再进行供料,所有供料单元完成供料后,再光固化。比如,有第一供料单元和第二供料单元两个单元,第一供料单元先供料,第二供料单元在第一供料单元完成供料后再进行供料,所有单元的供料量总和满足当前层成型所需的料液量,供料完成后再进行光固化。后供料的单元可以跟先供料的单元的料液滴加位置一样,也可以位置不一样。Alternatively, one or more of the feeding units are fed first, and the other one or more of the feeding units are fed after the first feeding is completed, and all the feeding units are finished and then light-cured. For example, there are two units, a first supply unit and a second supply unit. The first supply unit supplies the material first, and the second supply unit supplies the material after the first supply unit completes the supply. The total amount of the supplied material meets the amount of liquid material required for the current layer forming, and the light is cured after the feeding is completed. The post-feeding unit can be the same or different from the drop-feeding position of the first-feeding unit.
或者,某一个或几个成型阶段采用指定供料单元供料,某一个或几个成型阶段采用多单元同时供料,某一个或几个成型阶段采用多单元交替供料。Alternatively, one or more molding stages are supplied with designated feeding units, one or more molding stages are fed simultaneously with multiple units, and one or several molding stages are fed with multiple units alternately.
或者,指定某一个供料单元供料,其他单元暂停工作。如此,形成单一材料的打印。Or, specify a certain supply unit to supply materials, and the other units suspend work. In this way, a single material print is formed.
定量驱动机构Quantitative drive mechanism
定量驱动机构用于定量推动送料杆,对定量驱动机构的控制,实现对供料方式的控制。在一些优选的方案中,定量驱动机构包括送料驱动件,送料驱动件与送料杆连接。优选的,送料驱动件包括夹具,送料杆装夹于夹具、实现送料驱动件与送料杆的连接。夹具松开送料杆时,送料杆脱离送料驱动件。送料驱动件采 用电机和传动机构(如丝杆机构),电动推杆,气缸等。The quantitative driving mechanism is used for quantitatively pushing the feeding rod, and the quantitative driving mechanism is controlled to realize the control of the feeding mode. In some preferred solutions, the quantitative driving mechanism includes a feeding driving member, and the feeding driving member is connected to the feeding rod. Preferably, the feeding driving member includes a clamp, and the feeding rod is clamped to the clamp to realize the connection between the feeding driving member and the feeding rod. When the clamp releases the feeding rod, the feeding rod is separated from the feeding driving member. The feed drive uses a motor and a transmission mechanism (such as a screw mechanism), an electric push rod, and a cylinder.
优选的,每个料筒有各自的料筒架,料筒固定在料筒架。优选的,料筒架包括固定部和活动部,活动部与料筒连接,活动部与固定部之间有锁紧件。活动部相对固定部位移后,提升料筒的安装高度。优选的,活动部的高度方向设有多级螺孔,固定部设有螺孔,锁紧件为螺钉或螺栓螺母。每一级螺孔对应一个安装高度。优选的,固定部的高度方向设有多级螺孔。从而加大料筒的安装高度调整范围。固定部的两级螺孔之间的距离可以跟活动部的两级螺孔之间的距离不同,从而有差异性级差调整。Preferably, each cartridge has its own cartridge holder, and the cartridges are fixed on the cartridge holder. Preferably, the barrel holder includes a fixed portion and a movable portion, the movable portion is connected to the barrel, and a locking member is provided between the movable portion and the fixed portion. After the movable part is displaced relative to the fixed part, the installation height of the barrel is raised. Preferably, multi-level screw holes are provided in the height direction of the movable portion, screw holes are provided in the fixed portion, and the locking member is a screw or a bolt and nut. Each level of screw holes corresponds to a mounting height. Preferably, a multi-stage screw hole is provided in the height direction of the fixing portion. Thereby, the installation height adjustment range of the barrel is increased. The distance between the two-step screw holes in the fixed part can be different from the distance between the two-step screw holes in the movable part, so that there is a difference in step adjustment.
位置调整机构Position adjustment mechanism
位置调整机构用于调整供料机构的位置,实现供料机构将料液滴加在升降平台的指定位置。在一些优选的方案中,3D打印机包括位置调整机构,供料机构安装于位置调整机构。每个供料单元具有独立的位置调整机构。或者,所有供料单元安装于同一个位置调整机构。或者,某几个供料单元安装于同一个位置调整机构,其余供料单元安装于另外的位置调整机构。The position adjusting mechanism is used to adjust the position of the feeding mechanism, so that the feeding mechanism can drop the material liquid at the designated position of the lifting platform. In some preferred solutions, the 3D printer includes a position adjustment mechanism, and the feeding mechanism is mounted on the position adjustment mechanism. Each feeding unit has an independent position adjustment mechanism. Alternatively, all the feeding units are installed in the same position adjustment mechanism. Alternatively, some feeding units are installed in the same position adjustment mechanism, and the other feeding units are installed in other position adjustment mechanisms.
优选的,位置调整机构包括底座和位于底座的调位驱动件和调位滑块,调位滑块呈斜坡,斜坡靠近升降平台的一端低、另一端高。斜坡的存在使料筒的料液承受一定的重力作用,避免料液残留在喷嘴,保持供料时料液量的精确。优选的,调位滑块与调位导轨配合,底座上设有调位限位开关。调位限位开关限制调位滑块的位移区间。调位驱动件使用电机、气缸、电动推杆等。Preferably, the position adjusting mechanism includes a base, an adjusting drive member and an adjusting slider located on the base. The adjusting slider has a slope, and one end of the slope near the lifting platform is low and the other end is high. The existence of the slope makes the material liquid of the barrel subject to a certain gravity, avoids the material liquid remaining in the nozzle, and maintains the accuracy of the material liquid amount during feeding. Preferably, the positioning slider is matched with the positioning guide, and the base is provided with a positioning limit switch. The positioning limit switch limits the displacement interval of the positioning slider. Positioning drives use motors, cylinders, electric actuators, etc.
优选的,料筒架固定于调位滑块。调整料筒的安装高度,使料筒的轴线与定量驱动机构的推力方向共线。Preferably, the cartridge holder is fixed to the positioning slider. Adjust the installation height of the barrel so that the axis of the barrel is in line with the thrust direction of the quantitative drive mechanism.
排液Drain
在多材料打印任务时,有时需要先把第一种料液排走,再加入第二种料液。在一些优选的方案中,打印系统具有排液机构。优选的,优选的,活塞与腔间隙配合,活塞与腔之间的间隙作为排液槽。供料时,料液的量较大,活塞与腔的间隙处由于料液的表面张力作用,料液不会从间隙排走。当一次光固化后,料液的量变得很少,未固化的液体可以从排液槽排走。In multi-material printing tasks, sometimes it is necessary to drain the first material liquid first, and then add the second material liquid. In some preferred solutions, the printing system has a liquid discharge mechanism. Preferably, preferably, the gap between the piston and the cavity is matched, and the gap between the piston and the cavity is used as a drainage tank. When feeding, the amount of material liquid is large, and the gap between the piston and the cavity will not be discharged from the gap due to the surface tension of the material liquid. When the light is solidified once, the amount of the liquid becomes very small, and the uncured liquid can be drained from the drainage tank.
或者,活塞与腔密封配合,排液机构为吸液管。需要排液时,吸液管伸入非成型区域将剩余液体吸走。优选的,吸液管安装于吸液驱动机构,吸液驱动机构往复运动使吸液管进入腔内或从腔内撤离。优选的,吸液管与负压装置连接。依靠负压将残余料液吸走。Alternatively, the piston and the cavity are sealed and matched, and the liquid discharge mechanism is a liquid suction pipe. When the liquid needs to be drained, the pipette extends into the non-shaped area to suck away the remaining liquid. Preferably, the liquid suction tube is mounted on a liquid suction driving mechanism, and the liquid suction driving mechanism reciprocates to cause the liquid suction tube to enter or withdraw from the cavity. Preferably, the liquid suction pipe is connected to a negative pressure device. Residual liquid is sucked away by means of negative pressure.
前一种料液排走后,再加入另一种料液,避免前后两种料液相互影响、干扰。After the former material liquid is drained, another material liquid is added to avoid mutual influence and interference between the two material liquids before and after.
另一方面,本发明提供一种3D打印方法,该方法包括:In another aspect, the present invention provides a 3D printing method, which includes:
1)、准备3D打印系统和料液,输入打印任务,将料液装入承担供料任务的料筒内,将料筒安装就位;1) Prepare the 3D printing system and material liquid, input the printing task, load the material liquid into the barrel that is responsible for the supply task, and install the barrel in place;
2)、升降平台在腔内下降一个层厚;2), the lifting platform drops a layer thickness in the cavity;
3)、料筒向腔内供料,料液充满升降平台与腔围成的空间;3), the barrel supplies material into the cavity, and the material liquid fills the space surrounded by the lifting platform and the cavity;
4)、光学系统对料液光固化,完成当前层料液固化。4) The optical system solidifies the material liquid to complete the current layer material liquid curing.
在一些方案中,在打印任务只使用一种材料进行打印时,步骤3)之后,重复步骤2)-4),直到完成打印任务。供料机构每次提供满足一层打印的料液量,使料液层始终在光学系统的光固化范围内。上下两个层厚之间不排液,或者前一个层厚固化完成后,残余料液排走,但下一次供料时,料液量能满足料液层在光学系统的聚焦范围内。当前打印层需要多少料液供多少料,未供出的料液保存在料筒内,仍可以供其他打印任务实用,提高一次加料的使用率。In some solutions, when the printing task uses only one material for printing, after step 3), repeat steps 2) -4) until the printing task is completed. The feeding mechanism provides a quantity of material liquid that meets one layer of printing at a time, so that the material liquid layer is always within the light curing range of the optical system. No liquid is drained between the upper and lower layer thicknesses, or after the previous layer thickness is cured, the remaining material liquid is drained away, but the next time the material is supplied, the amount of material liquid can meet the focus of the optical layer in the optical system. How much material liquid is needed for the current printing layer, and the unsupplied material liquid is stored in the barrel, which can still be used for other printing tasks and improve the use rate of one feeding.
并且,当上下两层之间出现悬梁或悬臂结构时,料液完成充满前一次打印层,料液的浮力支撑当前层固化的悬梁或悬臂,避免悬梁或悬臂塌陷,能够成型出无悬梁(或悬臂)塌陷、变形的镂空结构,镂空结构增大了活性物质(如细胞)的附着面积。In addition, when a cantilever or cantilever structure appears between the upper and lower layers, the material liquid is completely filled in the previous printing layer, and the buoyancy of the material liquid supports the cantilever or cantilever that is cured in the current layer, avoiding the collapse of the cantilever or cantilever. (Cantilever) collapsed and deformed hollow structure, the hollow structure increases the attachment area of active substances (such as cells).
在一些方案中,步骤4)之后,进入步骤5A),判断当前层是否需要使用另一种料液完成打印任务,若否,升降平台下降一个层厚,准备后一层的打印;若是,则排液、使升降平台保持在当前层位置。在一些方案中,当前层需要另一种料液完成其他结构的打印时,排液和升降平台位于正确位置后,装有指定材料的供料机构向升降平台供料,供液完成后,光学系统对料液光固化,重复步骤5A), 直到当前层完成。In some solutions, after step 4), proceed to step 5A) to determine whether the current layer needs to use another material liquid to complete the printing task. If not, the lifting platform is lowered by one layer thickness to prepare the printing of the next layer; if so, then Drain and keep the lifting platform at the current floor position. In some schemes, when another layer of liquid is required for the current layer to complete the printing of other structures, the liquid discharge and lifting platform is located at the correct position, and the feeding mechanism equipped with the specified material supplies the lifting platform with the material. The system light cures the material and repeats step 5A) until the current layer is complete.
在进行当前层时,进入步骤5A)。When the current layer is performed, proceed to step 5A).
在一些方案中,步骤4)之后,进入步骤5B),判断后一层与当前层是否使用同一材料,若否,则重复步骤2)-5);若是,则排液、使升降平台保持在当前层位置,装有指定材料的供料机构向升降平台供料,供液完成后,光学系统对料液光固化。In some solutions, after step 4), proceed to step 5B), determine whether the next layer is the same material as the current layer, and if not, repeat steps 2) -5); if yes, drain the liquid and keep the lifting platform at At the current floor position, a material supply mechanism equipped with a specified material supplies material to the lifting platform. After the liquid supply is completed, the optical system light-cures the material liquid.
当前层打印任务完成后,进入步骤5B)。After the current layer print job is completed, proceed to step 5B).
优选的,使升降平台保持在当前位置的方法包括:打印完一层,升降平台不下降;或者,打印完一层、升降平台下降一个层厚;再使升降平台向上复位一个层厚。先排液、再使升降平台保持当前层位置,或者先使升降平台保持当前层位置、再排液,或者使升降平台保持当前层位置和排液同时进行,都可以。Preferably, the method for keeping the lifting platform at the current position includes: after printing one layer, the lifting platform does not descend; or, after printing one layer, the lifting platform descends by one layer thickness; and then resetting the lifting platform upward by one layer thickness. Draining first, then keeping the lifting platform at the current floor position, or keeping the lifting platform at the current floor position, and then draining, or keeping the lifting platform at the current floor position and draining at the same time, can be done.
在另一方面,本发明的另一目的提供一种生物材料或者生物墨水,可以作为3D打印的原料,或者可以被3D打印机进行进行加工的一种基础材料,通过类似打印的方式进行加工,而形成一种具有复杂结构的组织或者器官,可以直接用于各种用途。In another aspect, another object of the present invention is to provide a biological material or biological ink, which can be used as a raw material for 3D printing, or a basic material that can be processed by a 3D printer, and processed by a similar printing method, and Forms a tissue or organ with a complex structure that can be used directly for a variety of purposes.
本发明目的是提供一种光控3D打印生物墨水及其应用,改善现有3D打印生物墨水机械性能较差和成胶时间慢的问题。The purpose of the present invention is to provide a light-controlled 3D printed biological ink and its application, which can improve the problems of poor mechanical properties and slow gelation time of the existing 3D printed biological ink.
本发明采用的技术方案是:The technical scheme adopted by the present invention is:
本发明提供一种光控3D打印生物墨水,所述胶水由光响应交联基团修饰的大分子、邻硝基苄基类光扳机修饰的大分子、光引发剂和去离子水组成;所述光响应交联基团修饰的大分子和邻硝基苄基类光扳机修饰的大分子质量终浓度以去离子水质量计均为0.1~10%,所述光引发剂质量终浓度以去离子水质量计为0.001~1%;所述光响应交联基团修饰的大分子中光响应交联基团的接枝取代率为10~90%,光响应交联基团为甲基丙烯酰胺,甲基丙烯酸酐,甲基丙烯酸缩水甘油酯或丙烯酰氯;所述邻硝基苄基类光扳机修饰的大分子中邻硝基苄基类光扳机的接枝取代率为1~100%。The invention provides a light-controlled 3D printing biological ink. The glue is composed of a macromolecule modified by a light-responsive cross-linking group, a macromolecule modified by an o-nitrobenzyl-type photo-trigger, a photoinitiator, and deionized water; The final mass concentration of the macromolecule modified by the photo-responsive cross-linking group and the macromolecule modified by the o-nitrobenzyl-based photo trigger is 0.1-10% by mass of deionized water, and the final mass concentration of the photoinitiator is The mass of ionized water is 0.001 to 1%; the graft substitution ratio of the light-responsive crosslinking group in the macromolecule modified by the light-responsive crosslinking group is 10 to 90%, and the light-responsive crosslinking group is methacrylic acid. Amide, methacrylic anhydride, glycidyl methacrylate or acryloyl chloride; the graft substitution rate of the o-nitrobenzyl-based light trigger in the macromolecule modified by the o-nitrobenzyl-based light trigger is 1 to 100% .
进一步,所述邻硝基苄基类光扳机修饰的大分子如式(I)所示,式(I)中, R 1为-H或选自-CO(CH 2)xCH 3、-CO(CH 2CH 2O) xCH 3、-CO(CH 2) x(CH 2CH 2O) yCH 3的酯键类、选自-(CH 2) xCH 3、-(CH 2CH 2O) xCH 3、-(CH 2) x(CH 2CH 2O) yCH 3
Figure PCTCN2019091868-appb-000001
的醚键类、选自-COO(CH 2) xCH 3、-COO(CH 2CH 2O) xCH 3、-COO(CH 2) x(CH 2CH 2O) yCH 3的碳酸酯键类、选自-CONH(CH 2) xCH 3、-CONH(CH 2CH 2O) xCH 3、-CONH(CH 2) x(CH 2CH 2O) yCH 3的异氰酸酯键类,其中x和y≥0且为整数;R 2为-H或选自-O(CH 2) xCH 3、-O(CH 2CH 2O) xCH 3、-O(CH 2) x(CH 2CH 2O) yCH 3的取代基,其中x和y≥0且为整数;R 3选自氨基类连接键-O(CH 2) xCONH(CH 2) yNH-、卤代类连接键-O(CH 2) x-和羧基类连接键-O(CH 2) xCO-,其中x和y≥1且为整数;R 4为-H或-CONH(CH 2) xCH 3,其中x≥0且为整数;P 1为大分子;
Further, the macromolecule modified by an o-nitrobenzyl-based photo-trigger is shown in formula (I), where in formula (I), R 1 is -H or selected from -CO (CH 2 ) xCH 3 , -CO ( CH 2 CH 2 O) x CH 3 , -CO (CH 2 ) x (CH 2 CH 2 O) y CH 3 ester bond, selected from-(CH 2 ) x CH 3 ,-(CH 2 CH 2 O ) x CH 3 ,-(CH 2 ) x (CH 2 CH 2 O) y CH 3 ,
Figure PCTCN2019091868-appb-000001
Ethers, carbonates selected from -COO (CH 2 ) x CH 3 , -COO (CH 2 CH 2 O) x CH 3 , -COO (CH 2 ) x (CH 2 CH 2 O) y CH 3 carbonate Isocyanate bonds selected from -CONH (CH 2 ) x CH 3 , -CONH (CH 2 CH 2 O) x CH 3 , -CONH (CH 2 ) x (CH 2 CH 2 O) y CH 3 , Where x and y≥0 and are integers; R 2 is -H or selected from -O (CH 2 ) x CH 3 , -O (CH 2 CH 2 O) x CH 3 , -O (CH 2 ) x (CH 2 CH 2 O) y CH 3 substituents, where x and y ≥ 0 and are integers; R 3 is selected from amino-based linkages -O (CH 2 ) x CONH (CH 2 ) y NH-, halogenated linkages Bond -O (CH 2 ) x -and carboxyl-type bond -O (CH 2 ) x CO-, where x and y ≥ 1 and are integers; R 4 is -H or -CONH (CH 2 ) x CH 3 , Where x≥0 and is an integer; P 1 is a macromolecule;
Figure PCTCN2019091868-appb-000002
Figure PCTCN2019091868-appb-000002
进一步,优选所述邻硝基苄基类光扳机为邻硝基苄基。Further, it is preferred that the ortho-nitrobenzyl-type photo trigger is ortho-nitrobenzyl.
进一步,所述光响应交联基团修饰的大分子和邻硝基苄基类光扳机修饰的大分子中的天然生物大分子均为葡聚糖、透明质酸、明胶、海藻酸钠、硫酸软骨素、丝素、壳聚糖、羧甲基纤维素或胶原,聚乙二醇或柠檬酸聚合物(PEGMC)中的一种。Further, the natural macromolecules in the macromolecules modified by the light-responsive cross-linking group and the macromolecules modified by an o-nitrobenzyl-type photo-trigger are dextran, hyaluronic acid, gelatin, sodium alginate, sulfuric acid Chondroitin, silk fibroin, chitosan, carboxymethyl cellulose or collagen, polyethylene glycol or citric acid polymer (PEGMC).
进一步,所述光引发剂为2-羟基-4'-(2-羟乙氧基)-2-甲基苯丙酮(2-Hydroxy-4'-(2-hydroxyethoxy)-2-methylpropiophenone,I2959)或苯基(2,4,6-三甲基苯甲酰基)磷酸锂盐(lithium phenyl-2,4,6-trimethylbenzoylphosphinate,LAP)中的一种;所述的光引发剂与光响应交联基团接枝改性的大分子的质量比为1~3:100。Further, the photoinitiator is 2-hydroxy-4 '-(2-hydroxyethoxy) -2-methylphenylacetone (2-Hydroxy-4'-(2-hydroxyethoxy) -2-methylpropiophenone, I2959) Or one of lithium phenyl (2,4,6-trimethylbenzoyl) phosphate (lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP)); the photoinitiator is crosslinked with photoresponse The mass ratio of the group-grafted macromolecules is 1 to 3: 100.
进一步,所述光响应交联基团修饰的大分子的接枝取代率为10~30%;所述邻硝基苄基类光扳机修饰的大分子的接枝取代率为1~20%。Further, the graft substitution ratio of the macromolecule modified by the photo-responsive cross-linking group is 10-30%; the graft substitution ratio of the macromolecule modified by the o-nitrobenzyl type photo-trigger is 1-20%.
进一步,所述光响应交联基团修饰的大分子为接枝取代率为10%的甲基丙烯 酸酐修饰的明胶、接枝取代率为90%的甲基丙烯酰胺修饰的明胶、接枝取代率为40%的甲基丙烯酸酐修饰的明胶、接枝取代率为20%的甲基丙烯酰胺修饰的明胶、接枝取代率为30%的甲基丙烯酸酐修饰的胶原、接枝取代率为90%的甲基丙烯酸酐修饰的硫酸软骨素或接枝取代率为10%的甲基丙烯酰胺修饰的羧甲基纤维素,接枝取代率为10%的丙烯酰氯修饰的聚乙二醇,接枝取代率为20%的甲基丙烯酸缩水甘油酯修饰的葡聚糖中的一种。Further, the macromolecules modified by the photo-responsive cross-linking group are methacrylic anhydride-modified gelatin having a graft substitution ratio of 10%, methacrylamide-modified gelatin having a graft substitution ratio of 90%, and graft substitution. 40% methacrylic anhydride modified gelatin, 20% methacrylamide modified gelatin, 30% methacrylic anhydride modified collagen with graft substitution ratio, graft substitution ratio 90% methacrylic anhydride modified chondroitin sulfate or methacrylamide modified carboxymethylcellulose with a graft substitution rate of 10%, and acryl chloride modified polyethylene glycol with a graft substitution rate of 10%, One of glycidyl methacrylate-modified glucans with a graft substitution rate of 20%.
进一步,所述邻硝基苄基类光扳机修饰的大分子为接枝取代率为100%的邻硝基苄基修饰的透明质酸、接枝取代率为50%的邻硝基苄基修饰的海藻酸钠、接枝取代率为10%的邻硝基苄基修饰的硫酸软骨素、接枝取代率为30%的邻硝基苄基修饰的明胶、接枝取代率为90%的邻硝基苄基修饰的丝素、接枝取代率为100%的邻硝基苄基修饰的胶原或接枝取代率为10%的邻硝基苄基修饰的壳聚糖,10%的邻硝基苄基修饰的柠檬酸聚合物(PEGMC)中的一种。Further, the macromolecules modified by the ortho-nitrobenzyl photo trigger are ortho-nitrobenzyl-modified hyaluronic acid with a graft substitution rate of 100% and ortho-nitrobenzyl-modification with a graft substitution rate of 50% Sodium alginate, o-nitrobenzyl modified chondroitin sulfate with a graft substitution rate of 10%, o-nitrobenzyl modified gelatin with a graft substitution rate of 30%, Nitrobenzyl-modified silk, ortho-nitrobenzyl-modified collagen with a graft substitution rate of 100% or o-nitrobenzyl-modified chitosan with a graft substitution rate of 10%, ortho-nitrobenzyl One of the benzyl-modified citric acid polymers (PEGMC).
进一步,所述光响应交联基团修饰的大分子质量终浓度以去离子水质量计均为3-10%,邻硝基苄基类光扳机修饰的大分子质量终浓度以去离子水质量计为2-4%,所述光引发剂质量终浓度以去离子水质量计为0.03-0.2%。Further, the final mass concentration of the macromolecule modified by the photo-responsive cross-linking group is 3-10% based on the mass of deionized water, and the final mass concentration of the macromolecule modified by the o-nitrobenzyl light trigger is the mass of deionized water. The total concentration is 2-4%, and the final mass concentration of the photoinitiator is 0.03-0.2% based on the mass of deionized water.
本发明还提供一种所述光控3D打印墨水在皮肤损伤修复中的应用。The invention also provides an application of the light-controlled 3D printing ink in repairing skin damage.
本发明还提供一种所述光控3D打印墨水在关节软骨缺损修复中的应用。The invention also provides an application of the light-controlled 3D printing ink in repairing articular cartilage defects.
进一步,所述的应用为:将所述光控3D打印墨水利用基于数字光处理(DLP)的3D打印技术打印成支架并植入皮肤缺损的位置,实现皮肤组织修复。Further, the application is: printing the light-controlled 3D printing ink using a digital light processing (DLP) -based 3D printing technology to print a stent and implanting the skin defect to achieve skin tissue repair.
本发明利用邻硝基苄基类光扳机在光照激发后产生醛基,产生的醛基和氨基能够反应形成强力化学键的原理,同时,光响应交联基团修饰的大分子在光照下迅速固化,双交联网络增强力学性能,3D打印的多孔精微结构能够达到快速修复缺损的目的,是一种理想的用于皮肤缺损或骨软骨缺损修复的光控3D打印墨水。The invention utilizes the principle that an o-nitrobenzyl light trigger generates an aldehyde group after being excited by light, and the generated aldehyde group and amino group can react to form a strong chemical bond. At the same time, the macromolecules modified by the light-responsive cross-linking group are rapidly cured under light The double crosslinked network enhances mechanical properties. The 3D printed porous microstructure can achieve the purpose of rapid repair of defects. It is an ideal light-controlled 3D printing ink for repairing skin defects or osteochondral defects.
本发明的优点对于新设计的打印机来讲在于:The advantages of the present invention for a newly designed printer are:
1、供料机构以滴加的方式向升降平台和腔围成的区域加料,供料机构与升 降平台为相互独立的机构,无需预加料;每次添加的料液与每一层成型所需的料液量匹配,提高一次加料的使用率,极大的降低料液的浪费。1. The feeding mechanism adds materials to the area surrounded by the lifting platform and the cavity in a dropwise manner. The feeding mechanism and the lifting platform are independent of each other, and no pre-feeding is needed; each added liquid and each layer are required for forming. The amount of material and liquid is matched to increase the use rate of one feeding and greatly reduce the waste of material and liquid.
2、每次加料厚度为一层层厚,在打印镂空结构时,未固化的区域仍保持液态,再后一层打印时,液态的物料能够支撑起新料,从而避免后一层物料塌陷,精确完成打印形态。2. The thickness of each feed is one layer at a time. When the hollow structure is printed, the uncured area remains liquid. When the next layer is printed, the liquid material can support the new material, thereby avoiding the collapse of the next layer of material. Precisely print the form.
3、通过对供料单元的控制,能够实现多种材料逐层交替打印、多种材料同层非均匀混合打印、单一材料打印等多种加料打印模式,打印模式灵活多变,能够实现材料的非均匀混合体系成型,更加真实的模拟实际生物体系。3. Through the control of the feeding unit, multiple feed printing modes such as alternating printing of multiple materials layer by layer, non-uniform mixed printing of multiple materials at the same layer, and single material printing can be realized. The printing mode is flexible and can realize the material The heterogeneous mixed system is shaped to more realistically simulate the actual biological system.
4、能够通过调节挤出供料机构的位置,控制料液滴入的位置,更加真实的模拟实际生物体系。4. By adjusting the position of the extrusion feeding mechanism, the position of the liquid droplets can be controlled to more realistically simulate the actual biological system.
5、液面的面积与升降平台基本相等,有效光固化面积大。5. The area of the liquid surface is basically equal to the lifting platform, and the effective light curing area is large.
另外,与现有技术相比,本发明对于新的生物材料来讲主要体现在:In addition, compared with the prior art, the present invention is mainly embodied in new biological materials:
本发明的光控3D打印墨水的力学性能,可以通过光照激活来控制。光照激发前,生物胶水中不含醛基,无法与氨基发生反应形成双层网络,因此力学性能较差。光照激活后,邻硝基苄基类光板机分子上产生醛基,能够快速与氨基发生反应光控3D打印墨水,从而使生物胶水具有较好的力学性能。通过增加邻硝基苄基类光扳机修饰的大分子的浓度,可以增加力学性能。本法发明采用光响应交联基团修饰的大分子和邻硝基苄基类光扳机修饰的大分子,生物安全性好,用法简单可用于组织缺损修复再生医学领域,实现组织完美修复。The mechanical properties of the light-controlled 3D printing ink of the present invention can be controlled by light activation. Prior to light excitation, the bioglue does not contain aldehyde groups and cannot react with amino groups to form a double-layer network, so its mechanical properties are poor. After the light is activated, an aldehyde group is generated on the molecule of the o-nitrobenzyl-based light plate machine, which can quickly react with the amino group. The light-controlled 3D printing ink can make the biological glue have better mechanical properties. Mechanical properties can be increased by increasing the concentration of macromolecules modified with o-nitrobenzyl light triggers. The method of the invention adopts a macromolecule modified by a light-responsive cross-linking group and a macromolecule modified by an o-nitrobenzyl type photo-trigger, which has good biological safety and simple usage, and can be used in the field of tissue defect repair and regenerative medicine to achieve perfect tissue repair.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明制软骨打印的模型图(上层支架)。FIG. 1 is a model diagram (upper stent) of a cartilage print made by the present invention.
图2是本发明的打印机的整体结构图。FIG. 2 is an overall configuration diagram of a printer of the present invention.
图3是平台驱动件和升降平台的结构图。3 is a structural diagram of a platform driving member and a lifting platform.
图4是升降平台支架的结构图。FIG. 4 is a structural diagram of a lifting platform support.
图5是供料机构2向升降平台3加料的示意图。FIG. 5 is a schematic diagram of feeding the feeding mechanism 2 to the lifting platform 3.
图6是具有可升降料筒架的供料单元结构图。Fig. 6 is a structural diagram of a feeding unit having a liftable cartridge holder.
图7是具有固定高度料筒架的供料单元结构图。Fig. 7 is a structural diagram of a feeding unit having a fixed-height barrel frame.
图8是位置调整机构的结构图。FIG. 8 is a configuration diagram of a position adjustment mechanism.
图9是升降平台活塞的结构图。FIG. 9 is a structural diagram of a lifting platform piston.
图10是使用一种材料打印立体真皮镂空结构示意图。FIG. 10 is a schematic diagram of a three-dimensional leather hollow structure printed using one material.
图11是图10的格栅层与立柱阵列层用同一材料成型的立体示意图。FIG. 11 is a schematic perspective view of the grid layer and the pillar array layer of FIG. 10 formed from the same material.
图12是图1的格栅层与立柱阵列层用两种不同材料成型的立体示意图。FIG. 12 is a schematic perspective view of the grid layer and the pillar array layer of FIG. 1 formed by using two different materials.
图13是图10中连续N层使用一种材料成型、其余层使用另一种材料成型的示意图。FIG. 13 is a schematic diagram of the continuous N layers in FIG. 10 being formed using one material and the remaining layers being formed using another material.
图14是本发明为图10所建立模型的打印真皮的实物图。FIG. 14 is a physical view of a printed dermis of the model established in FIG. 10 according to the present invention.
图15A图14所示的真皮的俯视显微结构图,图15B是图14所示的真皮的切面图。FIG. 15A is a plan microstructure view of the dermis shown in FIG. 14, and FIG. 15B is a sectional view of the dermis shown in FIG. 14.
图16A-16C为采用本发明的生物墨水打印出来的皮肤支架共聚焦显微结构表征图(悬梁结构,微米级高精度3轴连通孔,)。16A-16C are characteristic diagrams of confocal microstructures of skin scaffolds printed using the biological ink of the present invention (cantilever structure, micron-level high-precision 3-axis communication hole, etc.).
图17A-17C为采用本发明的生物墨水打印出来的皮肤支架共聚焦显微结构表征图其中,活细胞放生器官细胞活性表征共聚焦照片,体积为1立方毫米,细胞增殖不受影响,7天活性大于95%)。Figures 17A-17C are confocal microstructure characterization diagrams of skin scaffolds printed with the biological ink of the present invention. Among them, the confocal photographs of living cell release organ cell activity characterization, the volume is 1 cubic millimeter, and cell proliferation is not affected for 7 days. Activity is greater than 95%).
图18为本发明一个具体实施方式中的软骨模型图。FIG. 18 is a diagram of a cartilage model in a specific embodiment of the present invention.
图19为打印出来的不通孔的俯视显微结构图。FIG. 19 is a plan microstructure view of the printed through hole.
图20为答应出来的不同孔的实物图。Figure 20 is a physical picture of different holes promised.
结合附图详细说明Detailed description with drawings
如图2所示,一种3D打印系统,包括光学系统1,供料机构2,升降平台3和腔302;升降平台3和腔302形成承接供料机构2来料的区域,升降平台3与供料机构2独立;每次打印,升降平台3相对光学系统步进。图1是3D打印系 统制作出的镂空状态的皮肤组织。As shown in FIG. 2, a 3D printing system includes an optical system 1, a feeding mechanism 2, a lifting platform 3, and a cavity 302; the lifting platform 3 and the cavity 302 form an area for receiving material from the feeding mechanism 2, and the lifting platform 3 and The feeding mechanism 2 is independent; each time the printing platform 3 is stepped relative to the optical system. Fig. 1 is a skin tissue in a hollowed out state produced by a 3D printing system.
升降平台每次步进一个层厚,升降平台步进的目的在于使光学系统能够对待成型的层聚焦、实现光固化。供料机构在光学系统之外,供料机构的料液在光学系统的光固化区域之外,在打印时,无需将料液移位,即可进行光固化。升降平台与供料机构独立指的是升降平台不与供料机构融合,而是各自独立的机构,供料机构将料液定量的注入升降平台,升降平台的升降不会导致供料机构的供料。The lifting platform steps one layer at a time. The purpose of the lifting platform stepping is to enable the optical system to focus the layer to be molded and achieve light curing. The feeding mechanism is outside the optical system, and the material liquid of the feeding mechanism is outside the photo-curing area of the optical system. When printing, the material liquid does not need to be shifted to perform photo-curing. The independent of the lifting platform and the feeding mechanism means that the lifting platform is not integrated with the feeding mechanism, but is an independent mechanism. The feeding mechanism injects the liquid material into the lifting platform in a fixed amount. The lifting of the lifting platform does not cause the supply of the feeding mechanism. material.
升降平台Lifting platform
升降平台是可独立升降的平台,升降平台承接供料机构的供料,升降平台步进后,可以向供料机构发出需要供料的信号,但升降平台的步进并不直接导致料液流入平台。升降平台在光学系统的光固化区域内,升降平台内的料液接受光学系统的光照,完成光固化成型。The lifting platform is a platform that can be independently lifted. The lifting platform accepts the feeding of the feeding mechanism. After the lifting platform steps, it can send a signal to the feeding mechanism that it needs to feed. However, the stepping of the lifting platform does not directly cause the material liquid to flow in. platform. The lifting platform is in the light curing area of the optical system, and the material liquid in the lifting platform receives the light from the optical system to complete the light curing molding.
如图2所示,在一些优选的方案中,光学系统1在升降平台3之上。每次打印,升降平台3向下步进。升降平台3包括活塞301,活塞301位于腔302内,活塞301承接供料,活塞301由平台驱动件5步进式驱动。As shown in FIG. 2, in some preferred solutions, the optical system 1 is above the lifting platform 3. Every time printing, the lifting platform 3 is stepped down. The lifting platform 3 includes a piston 301, which is located in the cavity 302. The piston 301 receives the supply. The piston 301 is driven stepwise by the platform driver 5.
如图9所示,活塞301与腔302密封连接时,活塞301上设置密封圈303。As shown in FIG. 9, when the piston 301 is sealedly connected to the cavity 302, a sealing ring 303 is provided on the piston 301.
优选的,平台驱动件位于活塞之下。优选的,活塞的上表面与料液接触。如图3所示,在一些优选的方案中,平台驱动件5与活塞301的底部固定,平台驱动件5包括驱动电机501、丝杆机构502和滑块503,丝杆机构502与驱动电机501连接,螺母与滑块固定,滑块503与活塞301连接。丝杆机构502将驱动电机501的转矩转换成直线移动,滑块503带着活塞301向下或向上步进,腔302同时作为活塞301运动时的导向件。平台驱动件不占用活塞与料液的接触面积和空间,活塞的上表面的所有面积均为可以用于光固化成型的有效面积。Preferably, the platform driver is located below the piston. Preferably, the upper surface of the piston is in contact with the liquid material. As shown in FIG. 3, in some preferred solutions, the platform driving member 5 is fixed to the bottom of the piston 301. The platform driving member 5 includes a driving motor 501, a screw mechanism 502, and a slider 503. The screw mechanism 502 and the driving motor 501 The nut is fixed to the slider, and the slider 503 is connected to the piston 301. The screw mechanism 502 converts the torque of the driving motor 501 into a linear movement, the slider 503 steps down or up with the piston 301, and the cavity 302 simultaneously serves as a guide when the piston 301 moves. The platform driving part does not occupy the contact area and space between the piston and the material liquid, and all the area of the upper surface of the piston is an effective area that can be used for light curing molding.
Cavity
腔用于容纳料液,升降平台在腔内升降。每一次打印,料液加入腔内,当腔内的料液液面达到层厚要求时,光学系统进行光固化。The cavity is used for containing the material liquid, and the lifting platform is lifted in the cavity. Each time printing is performed, the material liquid is added into the cavity. When the material liquid level in the cavity reaches the layer thickness requirement, the optical system performs light curing.
如图4所示,在一些优选的方案中,打印系统包括支架4,腔302固定于支 架4上。优选的,腔由设于块状本体上的通孔形成,块状本体固定在支架上。优选的,腔的截面为矩形,或者正方形,或者圆形,或者椭圆形等常规形状。优选的,块状本体设有容纳平台驱动件的通道或槽。平台驱动件的滑块能够在块状本体的通道或槽内不受干涉的上下平动位移。优选的,块状本体为矩形板,或方形板,或圆形,或椭圆形等常规形状。As shown in FIG. 4, in some preferred solutions, the printing system includes a support 4, and the cavity 302 is fixed on the support 4. Preferably, the cavity is formed by a through hole provided on the block body, and the block body is fixed on the bracket. Preferably, the cross section of the cavity is a regular shape such as a rectangle, or a square, or a circle, or an oval. Preferably, the block-shaped body is provided with a channel or a slot for receiving the platform driving member. The slider of the platform driving member can be vertically translated without interference in the channel or groove of the block body. Preferably, the block body is a conventional shape such as a rectangular plate, a square plate, a circle, or an oval.
供料supply
如图5所示,供料机构2向升降平台3加料,且每次供料量基本等于成型当前层的所需的料液量。所谓基本相等,指的是供料的量能够满足成型所需的料液量,并且使液面在有效的固化范围,可能会略有余量,不是数学意义上的绝对相等。As shown in FIG. 5, the feeding mechanism 2 adds material to the lifting platform 3, and the amount of each feeding is substantially equal to the amount of liquid material required to form the current layer. The so-called substantially equal means that the amount of material supplied can meet the amount of liquid material required for molding, and the liquid surface may have a slight margin in the effective curing range, which is not absolute equality in the mathematical sense.
如图6和图7所示,在一些优选的方案中,供料机构2具有供料单元6,供料单元6有各自的料筒601,送料杆602,出料喷嘴603和定量驱动机构604,送料杆602与定量驱动机构604连接。送料杆602推着料筒601内的料液从出料喷嘴603挤出,出料喷嘴603将料液滴加于升降平台。As shown in FIG. 6 and FIG. 7, in some preferred solutions, the feeding mechanism 2 has a feeding unit 6, and the feeding unit 6 has a respective barrel 601, a feeding rod 602, a discharging nozzle 603, and a quantitative driving mechanism 604. The feeding rod 602 is connected to the quantitative driving mechanism 604. The feeding rod 602 pushes the material liquid in the material cylinder 601 to be extruded from the discharging nozzle 603, and the discharging nozzle 603 drops the material liquid to the lifting platform.
供料单元的数量为1个,或者供料单元的数量为多个。多个指的是供料单元的个数≥2。The number of feeding units is one, or the number of feeding units is plural. Multiple means the number of feeding units is ≥2.
供料方式受控于控制器,控制器控制定量驱动机构的进给。优选的,指定某一个供料单元供料,或者,多个供料单元交替实现供料-光固化过程。比如,有第一供料单元和第二供料单元两个单元,第一供料单元供料、光固化,升降平台步进一次,第二供料单元供料、光固化;升降平台步进一次,再第一供料单元供料、光固化,……,如此,多个供料单元交替进行供料-光固化。这种情况下,每个供料单元的一次供料量满足当前层成型所需的料液量。The feeding mode is controlled by the controller, which controls the feed of the quantitative drive mechanism. Preferably, a certain feeding unit is designated for feeding, or a plurality of feeding units alternately implement the feeding-light curing process. For example, there are two units: a first feeding unit and a second feeding unit. The first feeding unit feeds and light cures, and the lifting platform steps once, and the second feeding unit feeds and light cures. The lifting platform steps Once, feeding by the first feeding unit, photo-curing, ..., so, multiple feeding units alternately feed-curing. In this case, the amount of feed once per supply unit meets the amount of feed liquid required for the current layer forming.
优选的,交替供料是多单元按顺序供料,或者不同的供料单元交叉供料。按顺序供料的情况,比如有第一供料单元,第二供料单元和第三供料单元,按第一、第二、第三的顺序依次供料-光固化。不同的单元交叉供料,比如第一供料单元,第二供料单元和第三供料单元,第一供料单元供料-光固化,第二供料单元供料-光固化,接着第一供料单元供料-光固化,第三供料单元供料-光固化,只要前后 两次供料由不同单元完成即可。Preferably, the alternate feeding is a multi-unit sequential feeding, or different feeding units cross-feeding. In the case of sequential feeding, for example, there are a first feeding unit, a second feeding unit, and a third feeding unit, which are sequentially supplied in the order of the first, second, and third-light curing. Different units cross feed, such as the first feed unit, the second feed unit and the third feed unit, the first feed unit feeds-light curing, the second feed unit feeds-light curing, and then the first One feeding unit feeds-light curing, and the third feeding unit feeds-light curing, as long as the two feedings are completed by different units.
或者,多个供料单元同时供料,供料完成后再光固化。比如,有第一供料单元和第二供料单元两个单元,第一供料单元和第二供料单元同时供料,所有单元的供料量总和满足当前层成型所需的料液量,供料完成后再进行光固化。两个单元的料液滴加位置一样,也可以位置不一样。Alternatively, a plurality of feeding units supply the materials at the same time, and then photocuring after the feeding is completed. For example, there are two units: a first feeding unit and a second feeding unit. The first feeding unit and the second feeding unit feed simultaneously. The total supply of all units meets the amount of liquid required for the current layer forming. After the feeding is completed, light curing is performed. The liquid droplet dropping positions of the two units are the same or different.
或者,某一个或多个供料单元在先供料,其他一个或多个供料单元在在先供料结束后再进行供料,所有供料单元完成供料后,再光固化。比如,有第一供料单元和第二供料单元两个单元,第一供料单元先供料,第二供料单元在第一供料单元完成供料后再进行供料,所有单元的供料量总和满足当前层成型所需的料液量,供料完成后再进行光固化。后供料的单元可以跟先供料的单元的料液滴加位置一样,也可以位置不一样。Alternatively, one or more of the feeding units are fed first, and the other one or more of the feeding units are fed after the first feeding is completed, and all the feeding units are finished and then light-cured. For example, there are two units, a first supply unit and a second supply unit. The first supply unit supplies the material first, and the second supply unit supplies the material after the first supply unit completes the supply. The total amount of the supplied material meets the amount of liquid material required for the current layer forming, and the light is cured after the feeding is completed. The post-feeding unit can be the same or different from the drop-feeding position of the first-feeding unit.
或者,某一个或几个成型阶段采用指定供料单元供料,某一个或几个成型阶段采用多单元同时供料,某一个或几个成型阶段采用多单元交替供料。Alternatively, one or more molding stages are supplied with designated feeding units, one or more molding stages are fed simultaneously with multiple units, and one or several molding stages are fed with multiple units alternately.
或者,指定某一个供料单元供料,其他单元暂停工作。如此,形成单一材料的打印。Or, specify a certain supply unit to supply materials, and the other units suspend work. In this way, a single material print is formed.
定量驱动机构Quantitative drive mechanism
如图6和图7所示,定量驱动机构604用于定量推动送料杆602,对定量驱动机构的控制,实现对供料方式的控制。在一些优选的方案中,定量驱动机构包括送料驱动件605,送料驱动件605与送料杆602连接。优选的,送料驱动件605包括夹具606,送料杆602装夹于夹具606、实现送料驱动件605与送料杆602的连接。夹具606松开送料杆602时,送料杆602脱离送料驱动件605。送料驱动件采用电机和传动机构(如丝杆机构),电动推杆,气缸等。每个料筒有各自的料筒架,料筒固定在料筒架。As shown in FIG. 6 and FIG. 7, the quantitative driving mechanism 604 is used for quantitatively pushing the feeding rod 602 to control the quantitative driving mechanism to control the feeding mode. In some preferred solutions, the quantitative driving mechanism includes a feeding driving member 605, and the feeding driving member 605 is connected to the feeding rod 602. Preferably, the feeding driving member 605 includes a clamp 606, and the feeding rod 602 is clamped to the clamp 606 to realize the connection between the feeding driving member 605 and the feeding rod 602. When the clamp 606 releases the feeding lever 602, the feeding lever 602 is released from the feeding driving member 605. The feed drive uses motors and transmission mechanisms (such as screw mechanism), electric push rods, air cylinders, etc. Each cartridge has its own cartridge holder, and the cartridges are fixed on the cartridge holder.
如图7所示,在一些方案中,料筒架607包括固定部608和活动部609,活动部609与料筒601连接,活动部609与固定部608之间有锁紧件610。活动部609相对固定部608位移后,提升料筒601的安装高度。优选的,活动部的高度方向设有多级螺孔,固定部设有螺孔,锁紧件为螺钉或螺栓螺母。每一级螺孔对 应一个安装高度。优选的,固定部的高度方向设有多级螺孔。从而加大料筒的安装高度调整范围。固定部的两级螺孔之间的距离可以跟活动部的两级螺孔之间的距离不同,从而有差异性级差调整。As shown in FIG. 7, in some solutions, the cartridge holder 607 includes a fixed portion 608 and a movable portion 609. The movable portion 609 is connected to the cartridge 601, and a locking member 610 is provided between the movable portion 609 and the fixed portion 608. After the movable portion 609 is displaced relative to the fixed portion 608, the installation height of the barrel 601 is raised. Preferably, multi-level screw holes are provided in the height direction of the movable portion, screw holes are provided in the fixed portion, and the locking member is a screw or a bolt and nut. Each level of tapped hole corresponds to a mounting height. Preferably, a multi-stage screw hole is provided in the height direction of the fixing portion. Thereby, the installation height adjustment range of the barrel is increased. The distance between the two-step screw holes in the fixed part can be different from the distance between the two-step screw holes in the movable part, so that there is a difference in step adjustment.
位置调整机构Position adjustment mechanism
位置调整机构用于调整供料机构的位置,实现供料机构将料液滴加在升降平台的指定位置。如图2所示,在一些优选的方案中,3D打印机包括位置调整机构7,供料机构2安装于位置调整机构7。每个供料单元具有独立的位置调整机构。或者,所有供料单元安装于同一个位置调整机构。或者,某几个供料单元安装于同一个位置调整机构,其余供料单元安装于另外的位置调整机构。The position adjusting mechanism is used to adjust the position of the feeding mechanism, so that the feeding mechanism can drop the material liquid at the designated position of the lifting platform. As shown in FIG. 2, in some preferred solutions, the 3D printer includes a position adjustment mechanism 7, and the feeding mechanism 2 is mounted on the position adjustment mechanism 7. Each feeding unit has an independent position adjustment mechanism. Alternatively, all the feeding units are installed in the same position adjustment mechanism. Alternatively, some feeding units are installed in the same position adjustment mechanism, and the other feeding units are installed in other position adjustment mechanisms.
如图8所示,位置调整机构包括底座701和位于底座的调位驱动件702和调位滑块703,调位滑块703呈斜坡,斜坡靠近升降平台3的一端低、另一端高。斜坡的存在使料筒的料液承受一定的重力作用,避免料液残留在喷嘴,保持供料时料液量的精确调位滑块与调位导轨配合,底座上设有调位限位开关。调位限位开关限制调位滑块的位移区间。调位驱动件使用电机、气缸、电动推杆等。As shown in FIG. 8, the position adjusting mechanism includes a base 701, an adjusting driver 702 and an adjusting slider 703 located on the base. The adjusting slider 703 has a slope, and one end of the slope near the lifting platform 3 is low and the other end is high. The existence of the slope makes the material liquid of the barrel subject to a certain gravity, to avoid the material liquid remaining in the nozzle, and to maintain the precise adjustment slider of the material liquid quantity during the supply, the positioning guide is matched with the position limit switch on the base. . The positioning limit switch limits the displacement interval of the positioning slider. Positioning drives use motors, cylinders, electric actuators, etc.
料筒架固定于调位滑块。调整料筒的安装高度,使料筒的轴线与定量驱动机构的推力方向共线。The barrel holder is fixed on the positioning slider. Adjust the installation height of the barrel so that the axis of the barrel is in line with the thrust direction of the quantitative drive mechanism.
排液Drain
在多材料打印任务时,有时需要先把第一种料液排走,再加入第二种料液。前后两种料液可以是同一种料液,也可以是不同的料液。In multi-material printing tasks, sometimes it is necessary to drain the first material liquid first, and then add the second material liquid. The two material liquids before and after can be the same material liquid or different material liquids.
在一些优选的方案中,打印系统具有排液机构。优选的,如图4和图9所示,活塞301与腔302间隙配合,活塞301与腔302之间的间隙作为排液槽。供料时,料液的量较大,活塞与腔的间隙处由于料液的表面张力作用,料液不会从间隙排走。当一次光固化后,料液的量变得很少,未固化的液体可以从排液槽排走。In some preferred solutions, the printing system has a liquid discharge mechanism. Preferably, as shown in FIG. 4 and FIG. 9, the gap between the piston 301 and the cavity 302 is matched, and the gap between the piston 301 and the cavity 302 serves as a drainage tank. When feeding, the amount of material liquid is large, and the gap between the piston and the cavity will not be discharged from the gap due to the surface tension of the material liquid. When the light is solidified once, the amount of the liquid becomes very small, and the uncured liquid can be drained from the drainage tank.
或者,活塞与腔密封配合,排液机构为吸液管。需要排液时,吸液管伸入非成型区域将剩余液体吸走。优选的,吸液管安装于吸液驱动机构,吸液驱动机构往复运动使吸液管进入腔内或从腔内撤离。优选的,吸液管与负压装置连接。依靠负压将残余料液吸走。Alternatively, the piston and the cavity are sealed and matched, and the liquid discharge mechanism is a liquid suction pipe. When the liquid needs to be drained, the pipette extends into the non-shaped area to suck away the remaining liquid. Preferably, the liquid suction tube is mounted on a liquid suction driving mechanism, and the liquid suction driving mechanism reciprocates to cause the liquid suction tube to enter or withdraw from the cavity. Preferably, the liquid suction pipe is connected to a negative pressure device. Residual liquid is sucked away by means of negative pressure.
前一种料液排走后,再加入另一种料液,避免前后两种料液相互影响、干扰。After the former material liquid is drained, another material liquid is added to avoid mutual influence and interference between the two material liquids before and after.
另一方面,本发明提供一种3D打印方法,该方法包括:In another aspect, the present invention provides a 3D printing method, which includes:
1)、准备3D打印系统和料液;1) Prepare 3D printing system and material liquid;
2)、升降平台在腔内下降一个层厚;2), the lifting platform drops a layer thickness in the cavity;
3)、料筒向腔内供料,料液充满升降平台与腔围成的空间;3), the barrel supplies material into the cavity, and the material liquid fills the space surrounded by the lifting platform and the cavity;
4)、光学系统对料液光固化,完成当前层料液固化。4) The optical system solidifies the material liquid to complete the current layer material liquid curing.
供料机构每次提供满足一层打印的料液量,使料液层始终在光学系统的光固化范围内。上下两个层厚之间不排液,或者前一个层厚固化完成后,残余料液排走,但下一次供料时,料液量能满足料液层在光学系统的聚焦范围内。当前打印层需要多少料液供多少料,未供出的料液保存在料筒内,仍可以供其他打印任务实用,提高一次加料的使用率。The feeding mechanism provides a quantity of material liquid that meets one layer of printing at a time, so that the material liquid layer is always within the light curing range of the optical system. No liquid is drained between the upper and lower layer thicknesses, or after the previous layer thickness is cured, the remaining material liquid is drained away, but the next time the material is supplied, the amount of material liquid can meet the focus of the optical layer in the optical system. How much material liquid is needed for the current printing layer, and the unsupplied material liquid is stored in the barrel, which can still be used for other printing tasks and improve the use rate of one feeding.
在一些方案中,在打印任务只使用一种材料进行打印时,步骤3)之后,重复步骤2)-4),直到完成打印任务。打印任务包括用哪些料筒进行供料,供料的顺序,料液的供应量和位置,以及光学系统的光固化轮廓等。In some solutions, when the printing task uses only one material for printing, after step 3), repeat steps 2) -4) until the printing task is completed. Printing tasks include which cylinders are used for feeding, the order of feeding, the amount and location of the liquid supply, and the light curing profile of the optical system.
以打印如图1所示的立体镂空结构为例,该立体镂空结构由格栅层和立柱阵列呈间隔组成。当该镂空结构未单一材料时,将打印材料装入料筒,料筒以液态向腔内供料。初始时,升降平台与腔的顶面齐平。Taking the three-dimensional hollow structure shown in FIG. 1 as an example, the three-dimensional hollow structure is composed of a grid layer and a column array spaced apart. When the hollow structure is not a single material, the printing material is loaded into a cylinder, and the cylinder feeds the cavity in a liquid state. Initially, the lifting platform is flush with the top surface of the cavity.
开始打印,升降平台下降一个层厚,料筒供料,光学系统照射料液液面,料液按光照的图形固化成型,如图10和11,成型出骨架和孔交替的格栅形状的D1层;一层打印完成。升降平台下降一个层厚,料筒再次供料、使液面上升到腔顶;光学系统照射料液液面,料液按光照的图形固化成型,如图10和11,成型出立柱阵列的D2层,立柱位于D1层的骨架相交处;立柱的截面呈方形,D1层与D2层叠加的立体效果如图15所示。升降平台下降一个层厚,料筒再次供料、使液面上升到腔顶;光学系统照射料液液面,料液按光照的图形固化成型,如图10,成型出D2层之上的D3层,D3层的结构与D1层一致,从俯视方向看,D1层和D3层完全重合。在C层成型时,料液填充了B层的立柱之间的空间, 因此,料液的浮力支撑了C层骨架的悬空部分,在边缘处,料液的浮力支撑伸出立柱的悬梁,避免悬梁或悬臂塌陷,能够成型出无悬梁(或悬臂)塌陷、变形的三维镂空结构,镂空结构增大了活性物质(如细胞)的附着面积。升降平台下降一个层厚,再打印一层立柱阵列……,如此,形成如图1所示一层格栅层一层立柱阵列层的立体镂空结构。在相邻的两层打印时,可以先将光固化后的残余料液排出后再加料,也可以是直接加料进行下一层打印。Start printing, the lifting platform is lowered by a layer thickness, the barrel is fed, the optical system illuminates the liquid surface of the liquid, and the liquid is solidified according to the pattern of the light, as shown in Figures 10 and 11, a grid shape D1 with alternating skeletons and holes is formed. Layer; one layer is printed. The lifting platform is lowered by one layer thickness, and the cylinder is re-supplyed to raise the liquid level to the top of the cavity; the optical system irradiates the liquid level of the liquid, and the liquid is solidified and shaped according to the pattern of light, as shown in Figures 10 and 11, D2 of the column array is formed Layer, the pillar is located at the intersection of the skeleton of the D1 layer; the cross section of the pillar is square, and the three-dimensional effect of the superposition of the D1 layer and the D2 layer is shown in FIG. 15. The lifting platform is lowered by one layer thickness, and the barrel is fed again to raise the liquid level to the top of the cavity; the optical system irradiates the liquid level of the liquid, and the liquid is solidified and shaped according to the pattern of light, as shown in Figure 10, D3 is formed on the D2 layer. The structure of the D1 layer and the D3 layer is the same as that of the D1 layer. From a top view, the D1 layer and the D3 layer completely overlap. When forming layer C, the material liquid fills the space between the columns of layer B. Therefore, the buoyancy of the material liquid supports the suspended part of the skeleton of layer C. At the edges, the material liquid buoyancy supports the cantilever beams protruding from the columns to avoid The cantilever or cantilever collapse can form a three-dimensional hollow structure without the collapse and deformation of the cantilever (or cantilever). The hollow structure increases the attachment area of active substances (such as cells). The lifting platform is lowered by one layer thickness, and then a layer of column array is printed. Thus, a three-dimensional hollow structure with a layer of grid layer and a column array layer is formed as shown in FIG. 1. When printing on two adjacent layers, you can discharge the light-cured residual material liquid and then add it, or you can directly add the material for the next layer of printing.
在对同一种料进行加料时,可以是一个料筒完成;也可以是一组料筒完成,一组料筒中的多个料筒在从不同位置向腔内供料。在一些实施例中,一种3D打印的方法,该方法适用于每一层中具有两种材料的,包括:When feeding the same material, it can be completed by one cylinder; it can also be completed by a group of cylinders, and multiple cylinders in a group of cylinders supply materials from different positions into the cavity. In some embodiments, a method for 3D printing is applicable to two layers in each layer, including:
1)准备3D打印系统和料液,输入打印任务,将料液装入承担供料任务的料筒内,材料A装入料筒A,材料B装入料筒B,将料筒A和料筒B安装就位;1) Prepare the 3D printing system and the material liquid, input the printing task, load the material liquid into the barrel that is responsible for the supply task, material A is loaded into the barrel A, material B is loaded into the barrel B, and the barrel A and the material Tube B is installed in place;
2)、升降平台在腔内下降一个层厚;2), the lifting platform drops a layer thickness in the cavity;
3)、当打印任务中先打印材料A、再打印材料B时,料筒A向腔内供料,材料A充满升降平台与腔围成的空间;3) When material A and material B are printed first in the printing task, the barrel A supplies material to the cavity, and the material A fills the space surrounded by the lifting platform and the cavity;
4)、光学系统对材料A光固化,完成材料A的固化;升降平台在腔内下降一个层厚;4), the optical system light-cures material A to complete the curing of material A; the lifting platform drops a layer thickness in the cavity;
5A)、判断打印任务、还有材料B未完成:5A), judging the printing task, and material B is not completed:
5A1)、将材料A排走,使升降平台上升一个层厚;5A1), evacuate material A, and raise the lifting platform by one layer;
5A2)、向腔内注入材料B,材料B的液面与腔的顶面齐平;5A2), injecting material B into the cavity, and the liquid level of the material B is flush with the top surface of the cavity;
5A3)、光学系统对材料B光固化;5A3), the material B is light-cured by the optical system;
5A4)当前层的所有材料均完成打印;将液体状的材料B排走,升降平台下降一个层厚;后一个层厚作为当前打印任务;重复步骤3)-5A)。在一些实施例中,这种打印方法实现同一层由两种不同材料组成。每一次注入的料液均充满升降平台与腔围成的空间,料液处于光学系统的聚焦范围内。5A4) All the materials of the current layer are printed; the liquid material B is drained, and the lifting platform is lowered by one layer thickness; the latter layer thickness is used as the current printing task; repeat steps 3) -5A). In some embodiments, this printing method enables the same layer to be composed of two different materials. The material liquid injected each time fills the space surrounded by the lifting platform and the cavity, and the material liquid is within the focusing range of the optical system.
以打印如图1所示的立体镂空结构为例,该立体镂空结构由格栅层和立柱阵列呈间隔组成。当该镂空结构的同一层由不同的材料组成时(如打印生物器官时、 同一层中同时肌肉组织与血管组织,打印肌肉组织的材料跟血管组织的材料不同),分别将两种材料装入料筒A和料筒B(或者料筒组A和料筒组B),料筒以液态向腔内供料。初始时,升降平台与腔的顶面齐平。初始时,升降平台与腔的顶面齐平。准备打印第一层,升降平台下降一个层厚,料筒A供料,光学系统照射料液液面,料液按光照的图形固化成型,如图12,成型出格栅形的主体(表示肌肉组织),主体包括正交的栅条,栅条交叉形成孔;成型后,将材料A的残余料液排出;升降平台下降一个层厚之后再复位一个层厚,料筒B供料,光学系统照射料液液面,料液按第一层的光照图形固化成型,如图12,成型出孔四周的壁(表示血管组织)。第一层的打印任务完成,把材料B的残余料液排出。准备打印第二层,升降平台下降一个层厚,料筒A供料,成型出立柱阵列的主体(表示肌肉),立柱位于第一层的栅条交叉处。成型后,将材料A的残余料液排出;升降平台下降一个层厚之后再复位一个层厚,料筒B供料,光学系统照射料液液面,料液按第二层的光照图形固化成型,每个立柱的表面成型出壁(表示血管组织),在俯视方向上,第一层的壁和第二层的壁重合;第二层的打印任务完成,把材料B的残余料液排出。成第三层的成型方法与光照图案与第一层相同;第四层的成型方法与光照图案与第二层相同;……奇数层的成型方法与光照图案与第一层相同;偶数层的成型方法与光照图案与第二层相同。奇数层与偶数层交替,打印形成每层具有不同材料组织的空间镂空结构。延伸到同一层使用两种以上的材料组成的情况时,只要准备相应的料筒、每次成型完一种材料后,使升降平台保持在相应层的位置,再加料,控制光照图形来成型想要的结构。。Taking the three-dimensional hollow structure shown in FIG. 1 as an example, the three-dimensional hollow structure is composed of a grid layer and a column array spaced apart. When the same layer of the hollow structure is composed of different materials (such as when printing biological organs, muscle tissue and vascular tissue are in the same layer at the same time, and the material for printing muscle tissue is different from the material for vascular tissue), the two materials are respectively loaded Barrel A and barrel B (or barrel group A and barrel group B), the barrel supplies liquid into the cavity in a liquid state. Initially, the lifting platform is flush with the top surface of the cavity. Initially, the lifting platform is flush with the top surface of the cavity. Prepare to print the first layer. The lifting platform is lowered by one layer thickness. The material is supplied by the cylinder A. The optical system illuminates the liquid level of the liquid. The liquid is solidified and shaped according to the pattern of the light. Organization), the main body includes orthogonal grids, the grids cross to form holes; after molding, the residual material liquid of material A is discharged; the lifting platform is lowered by one layer thickness and then reset to another layer thickness, the barrel B is fed, the optical system The liquid surface of the liquid is irradiated, and the liquid is solidified and formed according to the light pattern of the first layer. As shown in FIG. 12, a wall (representing vascular tissue) around the hole is formed. The printing task of the first layer is completed, and the residual material liquid of the material B is discharged. The second layer is ready to be printed. The lifting platform is lowered by one layer thickness, and the barrel A supplies material to form the main body (indicating muscles) of the column array. The column is located at the intersection of the grid on the first layer. After the molding, the residual material liquid of material A is discharged; the lifting platform is lowered by one layer thickness and then reset to another layer thickness. The material is supplied by the barrel B. The optical system illuminates the material liquid level. A wall (representing vascular tissue) is formed on the surface of each column. In a plan view, the wall of the first layer and the wall of the second layer coincide; the printing task of the second layer is completed, and the residual material liquid of the material B is discharged. The molding method and lighting pattern to form the third layer are the same as the first layer; the molding method and lighting pattern to the fourth layer are the same as the second layer; ... the molding method and lighting pattern to the odd layer are the same as the first layer; The molding method and lighting pattern are the same as those of the second layer. The odd-numbered layers alternate with the even-numbered layers, and each layer is printed to form a space hollow structure with a different material organization. Extending to the case where two or more materials are used for the same layer, as long as the corresponding cylinder is prepared, after each material is formed, the lifting platform is maintained at the corresponding layer position, and then the material is added, and the lighting pattern is controlled to form the image. To the structure. .
步骤3)中,打印任务中已设置好各材料的顺序,则步骤3)-5A)的成型顺序按照预设顺序进行。或者,步骤3)中,打印任务中并未安排各种材料的顺序,则随机取一种材料先打印,直到完成所有材料的打印。In step 3), the order of the materials has been set in the print job, then the molding order of steps 3) -5A) is performed according to the preset order. Alternatively, in step 3), the order of various materials is not arranged in the printing task, then one material is randomly selected and printed first, until printing of all materials is completed.
在一些实施例中,一种3D打印的方法,该方法适用于每一层只有一种材料,但整个组织由两种或两种以上的材料的(比如包括材料A,材料B,材料C),该方法包括以下步骤:In some embodiments, a 3D printing method is applicable to each layer having only one material, but the entire tissue is composed of two or more materials (such as including material A, material B, and material C) The method includes the following steps:
1)准备3D打印系统和料液,输入打印任务,将料液装入承担供料任务的料筒内,材料A装入料筒A,材料B装入料筒B,材料C装入料筒C,将料筒 A、料筒B和料筒C安装就位;1) Prepare the 3D printing system and material liquid, input the printing task, and load the material liquid into the barrel responsible for the supply task. C, install barrel A, barrel B and barrel C in place;
2)、升降平台在腔内下降一个层厚;2), the lifting platform drops a layer thickness in the cavity;
3)、识别当前打印任务,打印任务中打印材料A,料筒A向腔内供料,材料A充满升降平台与腔围成的空间;3). Identify the current print job. In the print job, print material A, barrel A supplies material to the cavity, and material A fills the space enclosed by the lifting platform and cavity.
4)、光学系统对材料A光固化,完成材料A的固化;升降平台在腔内下降一个层厚,将未固化的材料A排走,读取下一层作为当前打印任务;4), the optical system light-cures material A to complete the curing of material A; the lifting platform lowers a layer thickness in the cavity, discharges the uncured material A, and reads the next layer as the current printing task;
5B1)、识别当前打印任务,如、打印任务中打印材料B,料筒B向腔内供料,材料B充满升降平台与腔围成的空间;光学系统对材料B光固化,完成材料B的固化;升降平台在腔内下降一个层厚,将未固化的材料B排走,读取下一层作为当前打印任务;5B1), identify the current printing task, for example, print material B in the printing task, the barrel B supplies material to the cavity, and the material B fills the space surrounded by the lifting platform and the cavity; the optical system light-cures the material B to complete the material B Curing; the lifting platform drops a layer thickness in the cavity, drains the uncured material B, and reads the next layer as the current printing task;
5B2)、识别当前打印任务,如、打印任务中打印材料C,料筒C向腔内供料,材料C充满升降平台与腔围成的空间;光学系统对材料C光固化,完成材料C的固化;升降平台在腔内下降一个层厚,将未固化的材料B排走,读取下一层作为当前打印任务;5B2), identify the current printing task, such as, printing material C in the printing task, the barrel C supplies material to the cavity, and the material C fills the space surrounded by the lifting platform and the cavity; the optical system light-cures the material C to complete the material C Curing; the lifting platform drops a layer thickness in the cavity, drains the uncured material B, and reads the next layer as the current printing task;
如此,每次识别当前打印任务中材料,进行供料、固化、排液,直到所有打印任务完成。In this way, each time the material in the current printing task is identified, feeding, curing, and drainage are performed until all printing tasks are completed.
在一些实施例中,一种3D打印的方法,该方法适用于每一层只有一种材料,但整个组织由两种或两种以上的材料的(比如包括材料A,材料B),但是,连续N个层厚为材料A;该方法包括以下步骤:In some embodiments, a 3D printing method is applicable to each layer having only one material, but the entire tissue is composed of two or more materials (such as including material A, material B), but, N consecutive layer thicknesses are material A; the method includes the following steps:
1)准备3D打印系统和料液,输入打印任务,将料液装入承担供料任务的料筒内,材料A装入料筒A,材料B装入料筒B,材料C装入料筒C,将料筒A、料筒B和料筒C安装就位;1) Prepare the 3D printing system and material liquid, input the printing task, and load the material liquid into the barrel responsible for the supply task. Material A is loaded into barrel A, material B is loaded into barrel B, and material C is loaded into the barrel. C, install barrel A, barrel B and barrel C in place;
2)、升降平台在腔内下降一个层厚;2), the lifting platform drops a layer thickness in the cavity;
3)、识别当前打印任务,打印任务中打印材料A,料筒A向腔内供料,材料A充满升降平台与腔围成的空间;3). Identify the current print job. In the print job, print material A, barrel A supplies material to the cavity, and material A fills the space enclosed by the lifting platform and cavity.
4)、光学系统对材料A光固化,完成材料A的固化;升降平台在腔内下降 一个层厚;4), the optical system light-cures material A to complete the curing of material A; the lifting platform is lowered by one layer in the cavity;
5)、读取下一层作为当前打印任务,判断当前打印任务、当前层使用材料A,则料筒A供料;光学系统对材料A光固化,完成材料A的固化;升降平台在腔内下降一个层厚;……,如此,直到连续使用材料A的所有层打印完成;5) Read the next layer as the current printing task, judge the current printing task, and use the material A in the current layer, then the barrel A supplies the material; the optical system light-cures the material A to complete the curing of the material A; the lifting platform is in the cavity Decrease one layer thickness; ..., so on, until all layers of material A are printed continuously;
6)、读取下一层作为当前打印任务,判断当前打印任务、当前层使用材料B,则将材料A的残余液体排掉,料筒B供料;光学系统对材料B光固化,完成材料B的固化;升降平台在腔内下降一个层厚;……,如此,直到连续使用材料B的所有层打印完成;6) Read the next layer as the current printing task, determine the current printing task, and use the material B in the current layer, then drain the remaining liquid of material A and feed it in the barrel B; the optical system light-cures the material B to complete the material The curing of B; the lifting platform drops a layer thickness in the cavity; ..., so, until all layers of material B are printed continuously;
重复步骤6),直到完成所有打印任务。Repeat step 6) until all print tasks are completed.
例如,打印皮肤时,皮肤的表皮层与真皮层的组织不同,因此,成型使用的材料也不同。以打印如图1所示的结构为例。前面N层表示真皮层,真皮层使用的材料相同(如使用材料A)。之后的层表示表皮层,表皮层使用的材料相同(如使用材料B)。但真皮层材料与表皮层材料不同。如图13所示,成型时,前N层均使用材料A成型(无论是格栅层还是立柱阵列层);前N层打印完后,第N+1层开始,需要使用材料B成型,第N+1层供料前,要将材料A的残余料液排出,再将材料B注入腔内,并使液面到达腔顶;成型第N+1层;之后的层均用材料B打印成型。For example, when printing on skin, the structure of the epidermal layer of the skin is different from that of the dermis layer, so the materials used for molding are also different. Take the structure shown in Figure 1 as an example. The first N layers represent the dermis layer, and the same material is used for the dermis layer (for example, material A is used). The subsequent layers represent the epidermal layer, and the same material is used for the epidermal layer (for example, using material B). However, the material of the dermis layer is different from the material of the epidermis layer. As shown in Figure 13, during molding, the first N layers are all molded using material A (whether grid layer or column array layer); after the first N layers are printed, the N + 1 layer starts, and the material B needs to be molded. Before the N + 1 layer is fed, the remaining material liquid of material A is discharged, and then the material B is injected into the cavity, and the liquid surface reaches the top of the cavity; the N + 1 layer is formed; the subsequent layers are printed and formed with material B .
如图14所示,用上述两种方法结合,打印牙齿。牙齿具有牙釉质、牙本质和牙髓,牙根的根尖只有牙本质,接着是若干层牙本质在外、牙髓在内;接着是若干层牙釉质在外牙本质在中间、牙髓在内;最后是若干层只有牙釉质。在模拟打印自然牙的这些材料属性时,从牙根向牙冠的方向成型时,如,使用材料C作为牙釉质、材料A作为牙本质、材料B作为牙髓。As shown in Figure 14, the two methods are combined to print the teeth. Teeth have enamel, dentin, and pulp. The root tip of the tooth is only dentin, followed by several layers of dentin outside and pulp. In addition, there are several layers of enamel outside and dentin. There are several layers of enamel only. When simulating and printing these material properties of natural teeth, when molding from the root to the crown, for example, use material C as the enamel, material A as the dentin, and material B as the pulp.
在一些实施例中,例如打印牙本质的若干层,和牙本质、牙髓的若干层。一种3D打印的方法,该方法适用于有一些层只有一种材料(比如材料A),还有一些层使用多种材料(比如A和B);整个组织由两种或两种以上的材料的;该方法包括以下步骤:In some embodiments, for example, several layers of dentin are printed, and several layers of dentin, pulp. A method for 3D printing. This method is suitable for some layers that have only one material (such as material A), and some layers that use multiple materials (such as A and B); the entire tissue consists of two or more materials ; The method includes the following steps:
1)准备3D打印系统和料液,输入打印任务,将料液装入承担供料任务的 料筒内,材料A装入料筒A,材料B装入料筒B,材料C装入料筒C,将料筒A、料筒B和料筒C安装就位;1) Prepare the 3D printing system and material liquid, input the printing task, and load the material liquid into the barrel responsible for the supply task. Material A is loaded into barrel A, material B is loaded into barrel B, and material C is loaded into the barrel. C, install barrel A, barrel B and barrel C in place;
2)、升降平台在腔内下降一个层厚;2), the lifting platform drops a layer thickness in the cavity;
3)、识别当前打印任务,打印任务中打印材料A,料筒A向腔内供料,材料A充满升降平台与腔围成的空间;3). Identify the current print job. In the print job, print material A, barrel A supplies material to the cavity, and material A fills the space enclosed by the lifting platform and cavity.
4)、光学系统对材料A光固化,完成材料A的固化;升降平台在腔内下降一个层厚;4), the optical system light-cures material A to complete the curing of material A; the lifting platform drops a layer thickness in the cavity;
5)、读取下一层作为当前打印任务,判断当前打印任务、当前层使用材料A,则料筒A供料;光学系统对材料A光固化,完成材料A的固化;升降平台在腔内下降一个层厚;……,如此,直到连续使用材料A的所有层打印完成;5) Read the next layer as the current printing task, judge the current printing task, and use the material A in the current layer, then the barrel A supplies the material; the optical system light-cures the material A to complete the curing of the material A; the lifting platform is in the cavity Decrease one layer thickness; ..., so on, until all layers of material A are printed continuously;
6)、读取下一层作为当前打印任务,当前打印任务(当前层使用材料A和B)、材料B先打印,则材料A的残余液体排掉,料筒B供料;光学系统对材料B光固化,完成材料B的固化;升降平台在腔内下降一个层厚;使升降平台上升一个层厚,材料B的残余液体排掉,料筒A供料;光学系统对材料A光固化,完成材料A的固化;6) Read the next layer as the current printing task. The current printing task (the current layer uses materials A and B) and material B is printed first, then the residual liquid of material A is drained, and the barrel B supplies the material; the optical system supplies the material B is light cured to complete the curing of material B; the lifting platform is lowered by one layer thickness in the cavity; the lifting platform is raised by one layer thickness, the residual liquid of material B is discharged, and the material is supplied by the barrel A; the optical system light-cures the material A, Complete curing of material A;
重复步骤5)-6),直到完成所有打印任务。Repeat steps 5) -6) until all print tasks are completed.
在一些实施例中,例如打印牙釉质的若干层,和牙本质、牙髓和牙釉质的若干层,使用材料C作为牙釉质、材料A作为牙本质、材料B作为牙髓。一种3D打印的方法,该方法适用于每一层有多种材料,并且个组织由两种或两种以上的材料(如包括材料A,材料B,材料C),该方法包括以下步骤:In some embodiments, for example, printing several layers of dental enamel, and several layers of dentin, pulp, and dental enamel, using material C as dental enamel, material A as dentin, and material B as dental pulp. A method for 3D printing. This method is suitable for each layer with multiple materials, and the tissue consists of two or more materials (such as including material A, material B, and material C). The method includes the following steps:
1)准备3D打印系统和料液,输入打印任务,将料液装入承担供料任务的料筒内,材料A装入料筒A,材料B装入料筒B,材料C装入料筒C,将料筒A、料筒B和料筒C安装就位;1) Prepare the 3D printing system and material liquid, input the printing task, and load the material liquid into the barrel responsible for the supply task. Material A is loaded into barrel A, material B is loaded into barrel B, and material C is loaded into the barrel. C, install barrel A, barrel B and barrel C in place;
2)、升降平台在腔内下降一个层厚;2), the lifting platform drops a layer thickness in the cavity;
3)、识别当前打印任务,当前层只有一种材料C,料筒C向腔内供料,材料A充满升降平台与腔围成的空间;3). Identify the current printing task. There is only one material C in the current layer. The cylinder C supplies material to the cavity. The material A fills the space surrounded by the lifting platform and the cavity.
4)、光学系统对材料C光固化,完成材料C的固化;升降平台在腔内下降一个层厚,将排出残余料液,读取下一层作为当前打印任务;4). The optical system light-cures material C to complete the solidification of material C; the lifting platform drops a layer thickness in the cavity, and the residual material liquid will be discharged, and the next layer will be read as the current printing task;
5A1)、识别当前打印任务,打印任务中包括材料A、B和C,假设材料B先打印(包括任务中已设置顺序和随机挑选材料B先打印的情况);料筒B向腔内供料,材料B充满升降平台与腔围成的空间;光学系统对材料B光固化,完成材料B的固化;排出残余料液、升降平台在腔内下降一个层厚,再使升降平台上升一个层厚,即回到材料B供料时的高度;5A1). Identify the current printing task. The printing task includes materials A, B, and C. Assuming material B is printed first (including the order in the task and the randomly selected material B is printed first); barrel B supplies material to the cavity. Material B fills the space enclosed by the lifting platform and the cavity; the optical system light-cures material B to complete the curing of material B; discharges the residual material liquid, the lifting platform drops a layer thickness in the cavity, and then raises the lifting platform by a layer thickness , That is, the height when the material B is fed;
5A2)、料筒C向腔内供料,材料C充满升降平台与腔围成的空间;光学系统对材料C光固化,完成材料C的固化,此时,当前层的所有材料均完成打印;升降平台在腔内下降一个层厚,排出残余料液,读取下一层作为当前打印任务;5A2), the cylinder C supplies the material into the cavity, and the material C fills the space surrounded by the lifting platform and the cavity; the optical system light-cures the material C to complete the curing of the material C, at this time, all materials of the current layer are printed; The lifting platform drops a layer thickness in the cavity, discharges the remaining material liquid, and reads the next layer as the current printing task;
5A3)、料筒A向腔内供料,材料A充满升降平台与腔围成的空间;光学系统对材料A光固化,完成材料A的固化,此时,当前层的所有材料均完成打印;升降平台在腔内下降一个层厚,排出残余料液,读取下一层作为当前打印任务;重复步骤5A1)-5A3),直到完成当前打印任务的所有材料;5A3), the barrel A supplies material into the cavity, and the material A fills the space surrounded by the lifting platform and the cavity; the optical system light-cures the material A to complete the curing of the material A, and at this time, all materials of the current layer are printed; The lifting platform drops a layer thickness in the cavity, discharges the remaining material liquid, and reads the next layer as the current printing task; repeat steps 5A1) -5A3) until all materials of the current printing task are completed;
重复步骤3)-5A3),直到完成所有打印任务。Repeat steps 3) -5A3) until all print tasks are completed.
在一些实施例中,如图15所示,例如当打印某种组织时,有特定的一个或几个不问,成型这些部位的材料除了主体材料以外,但还需要添加指定的其他材料。例如,打印肌肉组织时,有特定的部位需要具备高活性,并且活性部位还需要在肌肉组织中呈自然扩散的非均匀混合态,因此,在肌肉组织的基础上,还需要添加高活性因子(如干细胞等)In some embodiments, as shown in FIG. 15, for example, when printing a certain tissue, there is a specific one or a few, regardless of the material forming these parts, in addition to the main body material, but other specified materials need to be added. For example, when printing muscle tissue, certain parts need to have high activity, and the active parts also need to be a non-uniform mixed state that diffuses naturally in the muscle tissue. Therefore, in addition to the muscle tissue, a high activity factor ( (Such as stem cells, etc.)
一种3D打印的方法,该方法适用于某一层中包括材料A(表示肌肉组织)和材料B(表示高活性因子溶液),并且材料B位于材料A的指定位置,材料A与材料B融合;该方法包括以下步骤:A method of 3D printing, which is suitable for a layer including material A (representing muscle tissue) and material B (representing a high activity factor solution), and the material B is located at a specified position of the material A, and the material A and the material B are fused ; The method includes the following steps:
1)准备3D打印系统和料液,输入打印任务,将料液装入承担供料任务的料筒内,材料A装入料筒A,材料B装入料筒B,将料筒A和料筒B安装就位;1) Prepare the 3D printing system and the material liquid, input the printing task, load the material liquid into the barrel that is responsible for the supply task, material A is loaded into the barrel A, material B is loaded into the barrel B, and the barrel A and the material Tube B is installed in place;
2)、升降平台在腔内下降一个层厚;2), the lifting platform drops a layer thickness in the cavity;
3)、料筒A供应定量的材料A,位置调整装置将料筒B调整到指定位置,料筒B供应定量的材料B;料筒A和料筒B共同提供当前层料液量;3), barrel A supplies a fixed amount of material A, the position adjustment device adjusts barrel B to a specified position, and barrel B supplies a fixed amount of material B; barrel A and barrel B together provide the current layer liquid volume;
4)、光学系统对当前层料液光固化。4). The optical system light-cures the current layer liquid.
材料B滴入材料A中,形成自然的扩散状态,从而能够打印出两种材料自然扩散的非均匀混合体系。Material B is dropped into material A to form a natural diffusion state, so that a non-uniform mixed system in which the two materials naturally diffuse can be printed.
料、料液Liquid
在本发明里所述的料或者料液指的是用于被打印机进行加工的一种材料或者混合物。当用本发明的3D打印机进行加工的时候,现有的一些生物材料可以被用来进行打印。例如,许多材料包括天然聚合物:胶原,丝纤维,明胶,海藻酸盐和合成聚合物:聚乙二醇(PEG)或者它们任意一种混合可以被用于本发明的打印机进行加工。这些作为生物3D打印的材料,也称为“生物墨水”。虽然材料本身属于传统材料,但是都可以采用被分发明的打印设备和方法进行打印。这种打印的生物材料具有立体空间结构,或者具有四维空间,可以设置任意的通孔的。这里的通孔一般是指平面的结构或者立体的结构。例如,在平面上具有孔,这孔的形状可以是任何形状,圆形,长方形,正方形,菱形等等。当多个面在不同的维度上,就形成了立体形状,立体形状的各个面或者多个面具有孔的结构,而且这些孔都具有一定的深度,这里各个孔之间可以相通,也可以不相通,或者部分相通,这样就形成了贯穿整个立体结构或者部分立体结构的通道。这样的结构采用本发明的打印机容易实现。The material or material liquid in the present invention refers to a material or a mixture for processing by a printer. When processed by the 3D printer of the present invention, some existing biological materials can be used for printing. For example, many materials include natural polymers: collagen, silk fibers, gelatin, alginates, and synthetic polymers: polyethylene glycol (PEG) or any combination thereof can be processed in the printer of the present invention. These materials, which are 3D printed biologically, are also called "biological inks". Although the materials themselves are traditional materials, they can all be printed using the invented printing equipment and methods. This printed biological material has a three-dimensional space structure or a four-dimensional space, and can be provided with any through holes. The through hole here generally refers to a planar structure or a three-dimensional structure. For example, if there is a hole in the plane, the shape of the hole can be any shape, circle, rectangle, square, diamond, etc. When multiple faces are in different dimensions, a three-dimensional shape is formed. Each face or multiple faces of the three-dimensional shape has a hole structure, and these holes have a certain depth. Here, the holes can communicate with each other or not. Connected, or partially connected, thus forming a channel that runs through the entire three-dimensional structure or part of the three-dimensional structure. Such a structure can be easily implemented by the printer of the present invention.
在一些方式中,料筒为容纳不同材料的容器,不同的料筒可以用于盛装同样的材料。可选的,在料筒里可以盛放不同的材料或者生物墨水,例如料筒A盛放一种生物材料,料筒B盛放另外一种生物材料,两种材料的性质不是一样的,采用本发明的打印技术,可以实现复杂生物组织或者器官的打印。这是因为,一种生物才老或者器官,在结构是并不是均匀一致的,而是具有结构或者生物性质上的差异。比如,哺乳动物的皮肤材料,具有表皮、真皮,真皮具有血管以及与肌肉连接的组织,这些不同部位的结构不同,厚度不同,还有各个组织之间的过度结构也是不同的,这种不同还包括密度、孔径等等。这样,如果需要通过传统的打印进行打印,所有的结构或者组织都是一样的,而通过本发明的打印技术, 可以一次性进行不同结构的生物材料。In some ways, the cartridges are containers for different materials, and different cartridges can be used to hold the same material. Optionally, different materials or biological inks can be stored in the barrel, for example, barrel A contains one biological material, and barrel B contains another biological material. The properties of the two materials are not the same. The printing technology of the invention can realize the printing of complex biological tissues or organs. This is because a living organism or an organ is not uniform in structure, but has a difference in structure or biological properties. For example, mammalian skin materials have epidermis, dermis, dermis with blood vessels and tissues connected to muscles. These different parts have different structures and thicknesses, as well as excessive structures between tissues. This difference is also different. Including density, pore size, and more. In this way, if it is required to print by traditional printing, all structures or organizations are the same, and through the printing technology of the present invention, biological materials with different structures can be performed at one time.
在一些方式中,本发明所说的料可以与干细胞混合在一起进行加工或者打印,这样,材料作为支架结构,而细胞作为活性成本可以进行分化,最终,形成具有活性的组织。当然,也可以打印出支架结构,然后让干细胞填充了骨架的空间里去,最终也形成活的组织。In some ways, the materials described in the present invention can be mixed with stem cells for processing or printing. In this way, the material can be used as a scaffold structure, and the cells can be differentiated as an active cost, and finally, an active tissue can be formed. Of course, you can also print out the scaffold structure, and then let the stem cells fill the space of the skeleton, and eventually form living tissue.
总之,本发明的新设计的打印进可以打印任何合适材料。In summary, the newly designed print-in of the present invention can print any suitable material.
在一些具体的方式中,本发明提供一种新的3D打印生物墨水,又称新的材料。在一些具体的方式中,本发明提供一种光控3D打印生物墨水或者材料,所述材料包括光响应交联基团修饰的大分子、邻硝基苄基类光扳机修饰的大分子、光引发剂。在一些例子中,还包括水,例如去离子水。实际上,在打印之前,本发明的生物材料实际上是一种基础材料,当需要打印的时候,可以和溶剂混合而形成溶液的状态,或者流体的状态,而该基础材料可以是干的形式存在。当然,也可以直接配成液态形式进行储藏。可选的,所以作为“生物墨水”的一种基础材料。In some specific ways, the present invention provides a new 3D printed bio-ink, also called a new material. In some specific ways, the present invention provides a light-controlled 3D printed biological ink or material, the material includes a macromolecule modified by a light-responsive cross-linking group, a macromolecule modified by an o-nitrobenzyl-based light trigger, a light Initiator. In some examples, water is also included, such as deionized water. In fact, before printing, the biomaterial of the present invention is actually a basic material. When printing is needed, it can be mixed with a solvent to form a solution state or a fluid state, and the basic material can be in a dry form. presence. Of course, it can also be directly prepared into a liquid form for storage. Optional, so as a basic material of "biological ink".
在一些优选的方式中,所述光响应交联基团修饰的大分子和邻硝基苄基类光扳机修饰的大分子质量终浓度以去离子水质量计均为0.1~10%。In some preferred manners, the final mass concentration of the macromolecules modified by the photo-responsive cross-linking group and the macromolecules modified by the o-nitrobenzyl type photo-trigger are both 0.1 to 10% by mass of deionized water.
在一些优选的方式中,所述光引发剂质量终浓度以去离子水质量计为0.001~1%。In some preferred manners, the final mass concentration of the photoinitiator is 0.001 to 1% based on the mass of the deionized water.
在一些优选的方式中,所述光响应交联基团修饰的大分子中光响应交联基团的接枝取代率为10~90%,光响应交联基团为甲基丙烯酰胺,甲基丙烯酸酐,甲基丙烯酸缩水甘油酯或丙烯酰氯。In some preferred modes, the graft-replacement ratio of the photo-responsive cross-linking group in the macromolecule modified by the photo-responsive cross-linking group is 10 to 90%, and the photo-responsive cross-linking group is methacrylamide. Acrylic acid anhydride, glycidyl methacrylate or acryloyl chloride.
在一些优选的方式中,所述邻硝基苄基类光扳机修饰的大分子中邻硝基苄基类光扳机的接枝取代率为1~100%。In some preferred modes, the graft substitution rate of the o-nitrobenzyl-based light trigger in the macromolecule modified by the o-nitrobenzyl-based light trigger is 1 to 100%.
在一些优选的方式中,进一步,所述邻硝基苄基类光扳机修饰的大分子如式(I)所示,式(I)中,R 1为-H或选自-CO(CH 2)xCH 3、-CO(CH 2CH 2O) xCH 3、-CO(CH 2) x(CH 2CH 2O) yCH 3的酯键类、选自-(CH 2) xCH 3、-(CH 2CH 2O) xCH 3、-(CH 2) x(CH 2CH 2O) yCH 3
Figure PCTCN2019091868-appb-000003
的醚键类、选自-COO(CH 2) xCH 3、 -COO(CH 2CH 2O) xCH 3、-COO(CH 2) x(CH 2CH 2O) yCH 3的碳酸酯键类、选自-CONH(CH 2) xCH 3、-CONH(CH 2CH 2O) xCH 3、-CONH(CH 2) x(CH 2CH 2O) yCH 3的异氰酸酯键类,其中x和y≥0且为整数;R 2为-H或选自-O(CH 2) xCH 3、-O(CH 2CH 2O) xCH 3、-O(CH 2) x(CH 2CH 2O) yCH 3的取代基,其中x和y≥0且为整数;R 3选自氨基类连接键-O(CH 2) xCONH(CH 2) yNH-、卤代类连接键-O(CH 2) x-和羧基类连接键-O(CH 2) xCO-,其中x和y≥1且为整数;R 4为-H或-CONH(CH 2) xCH 3,其中x≥0且为整数;P 1为大分子;
In some preferred modes, further, the macromolecule modified by the ortho-nitrobenzyl-type photo-trigger is shown in formula (I), and in formula (I), R 1 is -H or selected from -CO (CH 2 ) xCH 3 , -CO (CH 2 CH 2 O) x CH 3 , -CO (CH 2 ) x (CH 2 CH 2 O) y CH 3 ester bond, selected from-(CH 2 ) x CH 3 , -(CH 2 CH 2 O) x CH 3 ,-(CH 2 ) x (CH 2 CH 2 O) y CH 3 ,
Figure PCTCN2019091868-appb-000003
Ether bond, carbonate selected from -COO (CH 2 ) x CH 3 , -COO (CH 2 CH 2 O) x CH 3 , -COO (CH 2 ) x (CH 2 CH 2 O) y CH 3 carbonate Isocyanate bonds selected from -CONH (CH 2 ) x CH 3 , -CONH (CH 2 CH 2 O) x CH 3 , -CONH (CH 2 ) x (CH 2 CH 2 O) y CH 3 , Where x and y≥0 and are integers; R 2 is -H or selected from -O (CH 2 ) x CH 3 , -O (CH 2 CH 2 O) x CH 3 , -O (CH 2 ) x (CH 2 CH 2 O) y CH 3 substituents, where x and y ≥ 0 and are integers; R 3 is selected from amino-based linkages -O (CH 2 ) x CONH (CH 2 ) y NH-, halogenated linkages Bond -O (CH 2 ) x -and carboxyl-type bond -O (CH 2 ) x CO-, where x and y ≥ 1 and are integers; R 4 is -H or -CONH (CH 2 ) x CH 3 , Where x≥0 and is an integer; P 1 is a macromolecule;
Figure PCTCN2019091868-appb-000004
Figure PCTCN2019091868-appb-000004
进一步,优选所述邻硝基苄基类光扳机为邻硝基苄基。Further, it is preferred that the ortho-nitrobenzyl-type photo trigger is ortho-nitrobenzyl.
在一些优选的方式中,所述光响应交联基团修饰的大分子和邻硝基苄基类光扳机修饰的大分子中的天然生物大分子均为葡聚糖、透明质酸、明胶、海藻酸钠、硫酸软骨素、丝素、壳聚糖、羧甲基纤维素或胶原,聚乙二醇或柠檬酸聚合物(PEGMC)中的一种。In some preferred modes, the natural biomacromolecules in the macromolecules modified by the light-responsive cross-linking group and the macromolecules modified by o-nitrobenzyl light triggers are dextran, hyaluronic acid, gelatin, One of sodium alginate, chondroitin sulfate, silk fibroin, chitosan, carboxymethyl cellulose or collagen, polyethylene glycol or citric acid polymer (PEGMC).
在一些优选的方式中,所述光引发剂为2-羟基-4'-(2-羟乙氧基)-2-甲基苯丙酮(2-Hydroxy-4'-(2-hydroxyethoxy)-2-methylpropiophenone,I2959)或苯基(2,4,6-三甲基苯甲酰基)磷酸锂盐(lithium phenyl-2,4,6-trimethylbenzoylphosphinate,LAP)中的一种;所述的光引发剂与光响应交联基团接枝改性的大分子的质量比为1~3:100。In some preferred ways, the photoinitiator is 2-hydroxy-4 '-(2-hydroxyethoxy) -2-methylphenylacetone (2-Hydroxy-4'-(2-hydroxyethoxy) -2 -methylpropiophenone (I2959) or lithium phenyl (2,4,6-trimethylbenzoyl) phosphate (lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP)); the photoinitiator The mass ratio of the macromolecules grafted and modified with the light-responsive crosslinking group is 1 to 3: 100.
在一些优选的方式中,所述光响应交联基团修饰的大分子的接枝取代率为10~30%;所述邻硝基苄基类光扳机修饰的大分子的接枝取代率为1~20%。In some preferred manners, the graft substitution ratio of the macromolecule modified by the photoresponsive cross-linking group is 10-30%; the graft substitution ratio of the macromolecule modified by the o-nitrobenzyl photo trigger is 1 to 20%.
在一些优选的方式中,所述光响应交联基团修饰的大分子为接枝取代率为10%的甲基丙烯酸酐修饰的明胶、接枝取代率为90%的甲基丙烯酰胺修饰的明胶、接枝取代率为40%的甲基丙烯酸酐修饰的明胶、接枝取代率为20%的甲基丙烯酰胺修饰的明胶、接枝取代率为30%的甲基丙烯酸酐修饰的胶原、接枝取代 率为90%的甲基丙烯酸酐修饰的硫酸软骨素或接枝取代率为10%的甲基丙烯酰胺修饰的羧甲基纤维素,接枝取代率为10%的丙烯酰氯修饰的聚乙二醇,接枝取代率为20%的甲基丙烯酸缩水甘油酯修饰的葡聚糖中的一种。In some preferred manners, the macromolecules modified by the light-responsive cross-linking group are methacrylic anhydride modified gelatin with a graft substitution rate of 10%, and methacrylamide modified with a graft substitution rate of 90%. Gelatin, methacrylic anhydride modified gelatin with a graft substitution rate of 40%, methacrylamide modified gelatin with a graft substitution rate of 20%, methacrylic anhydride modified collagen with a graft substitution rate of 30%, Methacrylic anhydride modified chondroitin sulfate with a graft substitution rate of 90% or methacrylamide modified carboxymethyl cellulose with a graft substitution rate of 10%, and acryl chloride modified with a graft substitution rate of 10% Polyethylene glycol, one of the glycidyl methacrylate-modified glucans with a graft substitution rate of 20%.
在一些优选的方式中,所述邻硝基苄基类光扳机修饰的大分子为接枝取代率为100%的邻硝基苄基修饰的透明质酸、接枝取代率为50%的邻硝基苄基修饰的海藻酸钠、接枝取代率为10%的邻硝基苄基修饰的硫酸软骨素、接枝取代率为30%的邻硝基苄基修饰的明胶、接枝取代率为90%的邻硝基苄基修饰的丝素、接枝取代率为100%的邻硝基苄基修饰的胶原或接枝取代率为10%的邻硝基苄基修饰的壳聚糖,10%的邻硝基苄基修饰的柠檬酸聚合物(PEGMC)中的一种。In some preferred manners, the macromolecules modified by ortho-nitrobenzyl-based triggers are ortho-nitrobenzyl-modified hyaluronic acid with a graft substitution rate of 100%, and ortho-nitrobenzyl-modified hyaluronic acid with a graft substitution rate of 50%. Nitrobenzyl modified sodium alginate, o-nitrobenzyl modified chondroitin sulfate with a graft substitution rate of 10%, o-nitrobenzyl modified gelatin with a graft substitution rate of 30%, graft substitution rate Is 90% o-nitrobenzyl modified silk fibroin, o-nitrobenzyl modified collagen with a graft substitution rate of 100% or o-nitrobenzyl modified chitosan with a graft substitution rate of 10%, One of 10% o-nitrobenzyl modified citric acid polymers (PEGMC).
在一些优选的方式中,所述光响应交联基团修饰的大分子质量终浓度以去离子水质量计均为3-10%,邻硝基苄基类光扳机修饰的大分子质量终浓度以去离子水质量计为2-4%,所述光引发剂质量终浓度以去离子水质量计为0.03-0.2%。In some preferred manners, the final mass concentration of the macromolecule modified by the photo-responsive cross-linking group is 3-10% by mass of deionized water, and the final mass concentration of the macromolecule modified by the o-nitrobenzyl photo trigger It is 2-4% based on the deionized water mass, and the final mass concentration of the photoinitiator is 0.03-0.2% based on the deionized water mass.
本发明还提供一种所述光控3D打印墨水在皮肤损伤修复中的应用。The invention also provides an application of the light-controlled 3D printing ink in repairing skin damage.
本发明还提供一种所述光控3D打印墨水在关节软骨缺损修复中的应用。The invention also provides an application of the light-controlled 3D printing ink in repairing articular cartilage defects.
进一步,所述的应用为:将所述光控3D打印墨水利用基于数字光处理(DLP)的3D打印技术打印成支架并植入皮肤缺损的位置,实现皮肤组织修复。Further, the application is: printing the light-controlled 3D printing ink using a digital light processing (DLP) -based 3D printing technology to print a stent and implanting the skin defect to achieve skin tissue repair.
本发明利用邻硝基苄基类光扳机在光照激发后产生醛基,产生的醛基和氨基能够反应形成强力化学键的原理,同时,光响应交联基团修饰的大分子在光照下迅速固化,双交联网络增强力学性能,3D打印的多孔精微结构能够达到快速修复缺损的目的,是一种理想的用于皮肤缺损或骨软骨缺损修复的光控3D打印墨水。这里的材料可以以任何形式存在,可以以固态的形式存在,当需要的时候,配置为液体的形式进行打印加工,或者直接配置成液态的形式,等需要进行打印的时候,直接进行打印加工。The invention utilizes the principle that an o-nitrobenzyl light trigger generates an aldehyde group after being excited by light, and the generated aldehyde group and amino group can react to form a strong chemical bond. At the same time, the macromolecules modified by the light-responsive cross-linking group are rapidly cured under light The double crosslinked network enhances mechanical properties. The 3D printed porous microstructure can achieve the purpose of rapid repair of defects. It is an ideal light-controlled 3D printing ink for repairing skin defects or osteochondral defects. The materials here can exist in any form, and can be in solid form. When needed, it is configured as a liquid form for printing processing, or it is directly configured as a liquid form. When printing is required, it is directly printed.
在这里,材料,和生物墨水可以互换,一般作为打印加工的物质可以称之为材料,也可以称之为墨水或者生物墨水或者生物墨水材料,这里的材料或者墨水可以包括一些活性成分,例如干细胞或者细胞或者其他成分在内,当然,也仅仅 是材料或者墨水本身进行打印或者加工,然后再添加活性成分也是可以的。Here, materials and bio-ink are interchangeable. Generally, the materials used for printing can be called materials, and they can also be called inks or bio-inks or bio-ink materials. The materials or inks here can include some active ingredients, such as Including stem cells or cells or other ingredients, of course, it is only the material or ink itself that is printed or processed, and then it is also possible to add active ingredients.
具体实施Specific implementation
本发明提供具体实施例子来说明本发明的打印方法和所使用的生物墨水材料,可以理解,这些例子仅仅是对如何实现本发明做进一步的解释,并不能对本发明构成任何的限制,本发明的范围以权利要求为准。The present invention provides specific implementation examples to illustrate the printing method of the present invention and the bio-ink material used. It can be understood that these examples are only further explanations on how to implement the present invention, and should not constitute any limitation on the present invention. The scope is based on the claims.
实施例1:用于损伤修复的3D打印的皮肤Example 1: 3D printed skin for damage repair
例如如图10,11和12和13所示,先对所打印的材料进行建模,然后更具建立的模型进行程序控制,然后进行打印。例如建立的模型如图10和12所示,图10为真皮的模型,图12为表皮和真皮组和在一起。图11为以3层为例的打印过程示意图。例如,黑色的表示需要打印的支架,类似立体四方体的结构,而支架的12条边采用打印出的支架,而支架所形成镂空的了立体结构102,形成了一个打印支架的单元,多个单元组合就形成了悬梁形式的多孔结构。整个单元可以形成任意尺寸的真皮支架,例如可以是直径为8毫米,而表皮的厚度为1毫米,而真皮的厚度为1毫米,这样就形成了2毫米厚度的皮肤。设计成双层结构是为了模拟皮肤的表皮层和真皮层,表皮层结构致密,真皮层结构疏松,故上层结构设计成实心圆柱体,下层结构设计成悬臂梁多孔结构,适宜细胞增殖分化和血管长入。For example, as shown in Figures 10, 11 and 12 and 13, the printed material is modeled first, and then the established model is controlled by the program, and then printed. For example, the models established are shown in Figs. 10 and 12, Fig. 10 is a model of the dermis, and Fig. 12 is a combination of the epidermis and the dermis. FIG. 11 is a schematic diagram of a printing process using three layers as an example. For example, black indicates a bracket that needs to be printed, which is similar to a three-dimensional tetragonal structure, and the 12 sides of the bracket are printed brackets, and the bracket forms a hollow three-dimensional structure 102, forming a unit for printing brackets. The unit combination forms a porous structure in the form of a cantilever beam. The entire unit can form a dermal stent of any size, for example, it can be 8 mm in diameter, the thickness of the epidermis is 1 mm, and the thickness of the dermis is 1 mm, so that a skin with a thickness of 2 mm is formed. The double-layer structure is designed to simulate the epidermis and dermis of the skin. The epidermis is dense and the dermis is loose. Therefore, the upper structure is designed as a solid cylinder, and the lower structure is designed as a cantilever porous structure, which is suitable for cell proliferation and differentiation and blood vessels. Grow into.
而支架结构所采用的材料的配比如下:甲基丙烯酸酐接枝的明胶(GelMA)和N-(2-氨乙基)-4-(4-(羟甲基)-2-甲氧基的-5-亚硝基的含苯氧基的)丁酰胺(NB)接枝的透明质酸(HA-NB)。两者浓度为分别为:2.5%和0.625%,光敏剂浓度为总体积的2%,酚红浓度0.4%,其余成分为水。The materials used in the stent structure are as follows: methacrylic anhydride-grafted gelatin (GelMA) and N- (2-aminoethyl) -4- (4- (hydroxymethyl) -2-methoxy -5-nitroso phenoxy-containing) butyramide (NB) grafted hyaluronic acid (HA-NB). The two concentrations are: 2.5% and 0.625%, the photosensitizer concentration is 2% of the total volume, the phenol red concentration is 0.4%, and the remaining components are water.
采用生物材料按照如图10所示的模型、以3层为例描述打印的过程(图13),如下:The process of printing is described using biomaterials in accordance with the model shown in Figure 10 and three layers as an example (Figure 13), as follows:
步骤1、将支架结构所采用的材料装入料筒,初始时,升降平台与腔的顶面齐平; Step 1. Load the material used in the support structure into the barrel. Initially, the lifting platform is flush with the top surface of the cavity;
步骤2、升降平台下降一个层厚,料筒将生物材料注入腔内、生物材料的液面与腔的顶面齐平,光学系统照射料液液面,光学图形为格栅,光照后生物材料固化、 形成格栅的第一层A; Step 2. The lifting platform is lowered by one layer thickness, the barrel injects the biological material into the cavity, the liquid surface of the biological material is flush with the top surface of the cavity, and the optical system illuminates the liquid surface of the liquid material. The optical pattern is a grid. Curing and forming the first layer A of the grid;
步骤3、升降平台下降一个层厚,料筒将生物材料注入腔内、生物材料的液面与腔的顶面齐平,光学系统照射料液液面,光学图形为立柱阵列,立柱位于第一层的栅条相交处,光照后生物材料固化、形成立柱阵列的第二层B;Step 3: The lifting platform is lowered by one layer thickness, the barrel injects the biological material into the cavity, the liquid surface of the biological material is flush with the top surface of the cavity, and the optical system illuminates the liquid surface of the liquid material. The optical pattern is an array of columns. Where the grids of the layers intersect, the biological material solidifies after light exposure to form a second layer B of the pillar array;
步骤4、升降平台下降一个层厚,料筒将生物材料注入腔内、生物材料的液面与腔的顶面齐平,光学系统照射料液液面,光学图形为跟第一层相同的格栅,光照后生物材料固化、形成格栅的第三层C;在第三层成型时,生物材料填充了第二层的立柱之间的空间,因此,生物材料的浮力支撑了第三层栅条的悬空部分,在边缘处,料液的浮力支撑伸出立柱的栅条而形成悬梁,避免悬梁、悬空部分塌陷;之后的步骤,立柱阵列层和格栅层交替成型,成型出如图10所示的无塌陷、变形的三维镂空结构。以上所有打印的光强50,曝光时间:1000ms。 Step 4. The lifting platform is lowered by one layer thickness. The barrel injects the biological material into the cavity. The liquid surface of the biological material is flush with the top surface of the cavity. The optical system illuminates the liquid surface of the liquid material. The optical pattern is the same as the first layer. The third layer C of the biological material solidifies and forms the grid after the light is illuminated; during the molding of the third layer, the biological material fills the space between the columns of the second layer, so the buoyancy of the biological material supports the third layer of the grid In the suspended part of the strip, at the edges, the buoyancy of the material liquid supports the grids protruding from the column to form a cantilever beam, to avoid the collapse of the cantilever beam and the suspended portion; in the subsequent steps, the column array layer and the grid layer are alternately formed, and the shape is shown in Figure 10 The collapse-free, deformed three-dimensional hollow structure shown. All of the above printed light intensity is 50, exposure time: 1000ms.
打印结果如图14所示的实物图,为真皮结构的实物图。其中,在显微结构看,从真皮的俯视图可以看出,具有类似镂空的结构(类似窗口或孔的结构101),图15A,而实心的是支架结构104为形成孔或者窗口的支架,图15B。The printed result is shown in the real picture shown in Figure 14, which is a real picture of the dermis structure. Among them, looking at the microstructure, it can be seen from the top view of the dermis that it has a hollow-like structure (a structure similar to a window or a hole 101), FIG. 15A, and the solid structure 104 is a bracket forming a hole or window. 15B.
从图16A-16C可以看出,共聚焦显微结构中,光柱为本打印材料的支架结构101,而在内部具有楼空104的结构。具有三维的空间结构,而且,灰色的光柱表示骨架结构104,,而且在每一个光柱的四周都具有空间,形成一个三维的空间结构,该三维的立体空间解结构中可以包括干细胞或者活性成分,利于细胞的分生,从而打印的才来更具有生物活性。It can be seen from FIGS. 16A-16C that in the confocal microstructure, the light column is the support structure 101 of the printing material, and the structure of the floor space 104 is inside. It has a three-dimensional spatial structure, and the gray light columns represent the skeleton structure 104, and there is space around each light column to form a three-dimensional spatial structure. The three-dimensional spatial solution structure may include stem cells or active ingredients. It is conducive to the cell's meristem, so that the printed ones are more biologically active.
如图17A-17C所示,利用本打印方法打印的支架结构中具有成纤维细胞,在培养1周后,仍然有95%的细胞具有生物活性,图17A为整个成纤维细胞成活的照片的荧光图,图17B死亡的细胞的荧光呈相图,图17C是成活和死亡的细胞拟合的图像。从图中可以看出,死亡的细胞非常少。当培养15天后,成活率为90%,培养20天后,成活率为88%,培养1个月后,成活率为85%。As shown in Figs. 17A-17C, the scaffold structure printed by this printing method has fibroblasts. After 1 week of culture, 95% of the cells still have biological activity. Fig. 17A shows the fluorescence of the whole fibroblasts. Fig. 17B shows the phase fluorescence of dead cells, and Fig. 17C is a fitted image of living and dead cells. As can be seen from the figure, there are very few dead cells. After 15 days of cultivation, the survival rate was 90%, after 20 days of cultivation, the survival rate was 88%, and after 1 month of cultivation, the survival rate was 85%.
而采用传统的打印技术打印的材料,细胞死亡率非常高,培养一周后,一般死亡率在90%以上,而且存活的时间很短,最多2-4天时间,基本不能具体运用到实际中。However, the materials printed with traditional printing technology have a very high cell death rate. After one week of culture, the general mortality rate is more than 90%, and the survival time is very short, at most 2-4 days, which cannot be used in practice.
可以理解,可以仅仅只是打印真皮,真皮的大小基于修复伤口的大下而确定,真皮打印好后,把真皮覆盖在伤口上,然后涂覆一层表皮,然后通过光固化,从而修复伤口。真皮里可以具有纤维细胞或者其它活性成分。It can be understood that it is only necessary to print the dermis. The size of the dermis is determined based on the size of the repaired wound. After the dermis is printed, the dermis is covered on the wound, then a layer of epidermis is applied, and then the light is cured to repair the wound. The dermis can contain fibroblasts or other active ingredients.
实施例2:3D打印软骨修复Example 2: 3D printed cartilage repair
例如如图1,18所示,先对所打印的材料进行建模,然后根据建立的模型进行程序控制,然后进行打印。例如建立的模型如图1和18所示,图18为软骨支架的模型,其中包括上层支架901和下层支架902,其中上层支架为30个圆孔900,侧面也有30个圆孔903,各个圆孔交叉相同,例如上面的每一个圆孔900和侧面的圆孔903是相通的,例如图1可以看到。支架的直径尺寸为4毫米,上层厚度为1毫米,下层厚度为2毫米。实际上在下层也具有对应的30个孔与上层的30个孔相同,而下次没有侧面的孔。For example, as shown in Figures 1, 18, the printed material is modeled first, and then the program is controlled according to the established model, and then printed. For example, the model established is shown in Figures 1 and 18. Figure 18 is a model of a cartilage stent, which includes an upper stent 901 and a lower stent 902. The upper stent is 30 round holes 900, and the side also has 30 round holes 903. The holes cross the same. For example, each of the circular holes 900 above and the circular holes 903 on the side are connected, as can be seen in FIG. 1. The diameter of the bracket is 4 mm, the thickness of the upper layer is 1 mm, and the thickness of the lower layer is 2 mm. In fact, the corresponding 30 holes in the lower layer are the same as the 30 holes in the upper layer, but there are no holes on the side next time.
这样设计在于用该支架用于软骨修复,下层支架俯视图为有30个孔洞,目的是为骨髓间充质干细胞向上层迁移,有助于软骨的修复。上层支架设计,中间孔洞为了骨髓间充质干细胞向软骨层迁移,侧面孔洞为了软骨细胞向损伤处迁移,更好的修复软骨缺损。加入KGN小分子,可以维持软骨细胞表型,促进骨髓间充质干细胞向软骨细胞分化。The design is to use the scaffold for cartilage repair. The top view of the lower scaffold has 30 holes. The purpose is to migrate the bone marrow mesenchymal stem cells to the upper layer and help the cartilage repair. The upper stent design, the middle hole is for the migration of bone marrow mesenchymal stem cells to the cartilage layer, and the side hole is for the migration of chondrocytes to the lesion, which better repairs the cartilage defect. The addition of KGN small molecules can maintain the chondrocyte phenotype and promote the differentiation of bone marrow mesenchymal stem cells into chondrocytes.
支架结构所采用的材料的配比如下:上下层均为8M甲基丙烯酸酐接枝的明胶(GelMA),浓度为15%。光敏剂为10%v/v,酚红浓度0.8%。上层支架加入KGN小分子,最终稀释浓度为50uM。The composition of the material used in the stent structure is as follows: the upper and lower layers are 8M methacrylic anhydride-grafted gelatin (GelMA), and the concentration is 15%. The photosensitizer was 10% v / v and the phenol red concentration was 0.8%. KGN small molecules were added to the upper scaffold, and the final dilution concentration was 50uM.
采用生物材料按照如图18所示的模型、以3层为例描述打印的过程(图1),如下:以从下向上逐渐增材成型为例,采用生物材料按照软骨支架模型的打印方法的过程如下:The process of printing is described using biomaterials in accordance with the model shown in Figure 18, with three layers as an example (Figure 1), as follows: Take the gradually increasing additive molding from the bottom up as an example, using biomaterials according to the printing method of the cartilage scaffold model The process is as follows:
步骤1、对软骨支架模型按层厚切片,每层切片的图形作为该层的光照图形;将生物材料装入料筒,初始时,升降平台与腔的顶面齐平; Step 1. Slicing the cartilage scaffold model by layer thickness, and the pattern of each slice is used as the light pattern of the layer. The biological material is loaded into the barrel. Initially, the lifting platform is flush with the top surface of the cavity;
步骤2、升降平台下降一个层厚,料筒将生物材料注入腔内、生物材料的液面与腔的顶面齐平,光学系统按当前层光照图形照射料液液面,光照图形在与通孔对应的位置无光线覆盖,光照后生物材料固化、形成第一层;重复执行步骤2,直 到完成下层支架; Step 2. The lifting platform is lowered by one layer thickness. The barrel injects the biological material into the cavity, and the liquid surface of the biological material is flush with the top surface of the cavity. The optical system illuminates the liquid surface of the liquid according to the current layer illumination pattern. The corresponding position of the hole is not covered by light, and the biological material is cured to form the first layer after the light is illuminated; repeat step 2 until the lower support is completed;
步骤3、在打印上层支架径向通孔的下半部圆弧时,重复执行步骤2;Step 3: When printing the lower half arc of the radial through hole of the upper bracket, repeat step 2;
步骤4、在打印上层支架径向通孔的上半部圆弧时,后一次打印层相对前一次打印层突出而出现悬空部,升降平台下降一个层厚,料筒将生物材料注入腔内、生物材料的液面与腔的顶面齐平;在径向通孔的内壁,前一次打印时未固化的生物材料的料液的支撑当前层的悬空部,避免悬空部塌陷,从而打印出内壁呈精确圆弧的径向通孔,重复执行步骤3和4,直到完成上层支架的打印。以上所有打印的光强50,曝光时间:1000ms。 Step 4. When printing the upper half arc of the radial through hole of the upper bracket, the next printing layer protrudes from the previous printing layer and a suspended portion appears. The lifting platform is lowered by one layer thickness, and the barrel injects the biological material into the cavity. The liquid surface of the biological material is flush with the top surface of the cavity; on the inner wall of the radial through hole, the uncured biological material liquid during the previous printing supports the suspended portion of the current layer to prevent the suspended portion from collapsing, thereby printing the inner wall. For radial through holes with precise arcs, repeat steps 3 and 4 until printing of the upper bracket is completed. All of the above printed light intensity is 50, exposure time: 1000ms.
如图20所示,利用本打印方法打印的支架结构的实物机构图。图19为各个层的显微结构图,其中,不同空洞尺寸的俯视图可以看出,侧孔和俯视的孔之间互为相同排列。同时采用荧光显微镜下观察400um的荧光结构图。As shown in FIG. 20, a physical mechanism diagram of the support structure printed by the printing method. FIG. 19 is a microstructure diagram of each layer, and it can be seen from the top views of different cavity sizes that the side holes and the top holes are aligned with each other. At the same time, the fluorescence structure diagram of 400um was observed under a fluorescence microscope.
在缺少本文中所具体公开的任何元件、限制的情况下,可以实现本文所示和所述的发明。所采用的术语和表达法被用作说明的术语而非限制,并且不希望在这些术语和表达法的使用中排除所示和所述的特征或其部分的任何等同物,而且应该认识到各种改型在本发明的范围内都是可行的。因此应该理解,尽管通过各种实施例和可选的特征具体公开了本发明,但是本文所述的概念的修改和变型可以被本领域普通技术人员所采用,并且认为这些修改和变型落入所附权利要求书限定的本发明的范围之内。Without any of the elements or limitations specifically disclosed herein, the invention shown and described herein may be implemented. The terms and expressions used are used as descriptive terms rather than limitations, and it is not intended to exclude in the use of these terms and expressions any equivalents of the features shown or described or parts thereof, and it should be recognized that Such modifications are possible within the scope of the present invention. Therefore, it should be understood that although the present invention is specifically disclosed through various embodiments and optional features, modifications and variations of the concepts described herein may be adopted by those of ordinary skill in the art, and these modifications and variations are considered to fall within The scope of the invention is defined by the appended claims.
本文中所述或记载的文章、专利、专利申请以及所有其他文献和以电子方式可得的信息的内容在某种程度上全文包括在此以作参考,就如同每个单独的出版物被具体和单独指出以作参考一样。申请人保留把来自任何这种文章、专利、专利申请或其他文献的任何及所有材料和信息结合入本申请中的权利。The content of articles, patents, patent applications, and all other documents and electronically available information described or documented herein is to some extent incorporated herein by reference as if each individual publication was specifically It is the same as pointing out separately for reference. The applicant reserves the right to incorporate any and all materials and information from any such article, patent, patent application, or other document into this application.

Claims (39)

  1. 一种3D打印系统,包括光学系统,供料机构,升降平台和腔;升降平台和腔形成承接供料机构来料的空间,升降平台与供料机构独立,每次打印,升降平台相对光学系统步进。A 3D printing system includes an optical system, a feeding mechanism, a lifting platform, and a cavity; the lifting platform and the cavity form a space for receiving the material from the feeding mechanism, and the lifting platform is independent of the feeding mechanism. The printing platform is opposite to the optical system each time the printing is performed Stepping.
  2. 如权利要求1所述的3D打印系统,其特征在于:光学系统采用DLP技术的光学成像系统,可以根据不同成型层的截面图形,进行实时成像曝光,曝光区域照射在液料上,液料固化成型,未被照射区域,液料仍为液体;The 3D printing system according to claim 1, characterized in that the optical system uses an optical imaging system of DLP technology, which can perform real-time imaging exposure according to the cross-sectional patterns of different molding layers, the exposed area is irradiated on the liquid material, and the liquid material is solidified Molded, unirradiated area, liquid material is still liquid;
  3. 如权利要求1所述的3D打印系统,其特征在于:升降平台在光学系统的光固化区域内,光学系统在升降平台之上,升降平台包括活塞,活塞位于腔内,活塞承接供料,活塞由平台驱动件步进式驱动,平台驱动件位于活塞之下。The 3D printing system according to claim 1, wherein the lifting platform is in a photo-curing area of the optical system, and the optical system is above the lifting platform. The lifting platform includes a piston, the piston is located in the cavity, and the piston receives the supply material. Step driven by the platform driver, the platform driver is located under the piston.
  4. 如权利要求2所述的3D打印系统,其特征在于:平台驱动件与活塞的底部固定,平台驱动件包括驱动电机、丝杆机构和滑块,丝杆与驱动电机连接,螺母与滑块固定,滑块与活塞连接。The 3D printing system according to claim 2, wherein the platform driving member is fixed to the bottom of the piston, the platform driving member includes a driving motor, a screw mechanism and a slider, the screw is connected to the driving motor, and the nut is fixed to the slider The slider is connected to the piston.
  5. 如权利要求1所述的3D打印系统,其特征在于:腔由设于块状本体上的通孔形成,块状本体固定在支架上。The 3D printing system according to claim 1, wherein the cavity is formed by a through hole provided in the block body, and the block body is fixed on the bracket.
  6. 如权利要求4所述的3D打印系统,其特征在于:打印系统包括支架,块状本体固定于支架上,块状本体设有容纳平台驱动件的通道或槽。The 3D printing system according to claim 4, characterized in that the printing system comprises a bracket, and the block-shaped body is fixed on the bracket, and the block-shaped body is provided with a channel or a slot for receiving the platform driving member.
  7. 如权利要求1所述的3D打印系统,其特征在于:供料机构的每次供料量满足成型当前层的所需的料液量。The 3D printing system according to claim 1, wherein each feeding amount of the feeding mechanism satisfies a required amount of liquid material for forming the current layer.
  8. 如权利要求1或6所述的3D打印系统,其特征在于:供料机构具有供料单元,供料单元有各自的料筒,送料杆,出料喷嘴和定量驱动机构,送料杆与定量驱动机构连接;供料单元的数量为1个,或者供料单元的数量为多个;多个指的是供料单元的个数≥2;供料方式受控于控制器,控制器控制定量驱动机构的进给;指定某一个供料单元供料,或者,多个供料单元交替实现供料-光固化过程。The 3D printing system according to claim 1 or 6, wherein the feeding mechanism has a feeding unit, and the feeding unit has a respective cylinder, a feeding rod, a discharging nozzle and a quantitative driving mechanism, and the feeding rod and the quantitative driving Mechanism connection; the number of feeding units is one, or the number of feeding units is multiple; multiple refers to the number of feeding units ≥ 2; the feeding method is controlled by the controller, and the controller controls the quantitative drive Feeding of the mechanism; specifying a certain feeding unit for feeding, or multiple feeding units for alternately implementing the feeding-light curing process.
  9. 如权利要求7所述的3D打印系统,其特征在于:定量驱动机构包括送料驱动件,送料驱动件与送料杆连接;送料驱动件包括夹具,送料杆装夹于夹具、实现送料驱动件与送料杆的连接;每个料筒有各自的料筒架,料筒固定在料筒架;料筒架具有固定的高度;或者,料筒架包括固定部和活动部,活动部与料筒连接,活动部与固定部之间有锁紧件。The 3D printing system according to claim 7, characterized in that: the quantitative driving mechanism includes a feeding driving member, the feeding driving member is connected to the feeding rod; the feeding driving member includes a clamp, and the feeding rod is clamped to the clamp to realize the feeding driving member and feeding Connection of rods; each cartridge has its own cartridge holder, the cartridge is fixed to the cartridge holder; the cartridge holder has a fixed height; or, the cartridge holder includes a fixed part and a movable part, and the movable part is connected to the cartridge, There is a locking member between the movable part and the fixed part.
  10. 如权利要求1所述的3D打印系统,其特征在于:3D打印机包括位置调整机构,供料机构安装于位置调整机构;每个供料单元具有独立的位置调整机构;或者,所有供料单元安装于同一个位置调整机构;或者,某几个供料单元安装于同一个位置调整机构,其余供料单元安装于另外的位置调整机构;位置调整机构包括底座和位于底座的调位驱动件和调位滑块,调位滑块呈斜坡,斜坡靠近升降平台的一端低、另一端高;料筒架固定于调位滑块。The 3D printing system according to claim 1, wherein: the 3D printer includes a position adjustment mechanism, and the feeding mechanism is installed on the position adjustment mechanism; each feeding unit has an independent position adjustment mechanism; or, all the feeding units are installed In the same position adjustment mechanism; or, several feed units are installed in the same position adjustment mechanism, and the other supply units are installed in other position adjustment mechanisms; the position adjustment mechanism includes a base and an adjustment drive member and an adjustment located on the base; The position slider, the adjustment slider is inclined, and one end of the slope near the lifting platform is low and the other end is high; the barrel frame is fixed to the adjustment slider.
  11. 如权利要求1所述的3D打印系统,其特征在于:打印系统具有排液机构;活塞与腔间隙配合,活塞与腔之间的间隙作为排液槽;或者,活塞与腔密封配合,排液机构为吸液管。The 3D printing system according to claim 1, characterized in that: the printing system has a liquid discharge mechanism; the piston and the cavity are matched with each other, and the gap between the piston and the cavity is used as a liquid discharge groove; The mechanism is a pipette.
  12. 一种3D打印方法,该方法包括:A 3D printing method includes:
    1)、准备3D打印系统和料液,输入打印任务,将料液装入承担供料任务的料筒内,将料筒安装就位;1) Prepare the 3D printing system and material liquid, input the printing task, load the material liquid into the barrel that is responsible for the supply task, and install the barrel in place;
    2)、升降平台在腔内下降一个层厚;2), the lifting platform drops a layer thickness in the cavity;
    3)、料筒向腔内供料,料液充满升降平台与腔围成的空间;3), the barrel supplies material into the cavity, and the material liquid fills the space surrounded by the lifting platform and the cavity;
    4)、光学系统对料液光固化,采用DLP技术的光学成像系统,可以根据不同成型层的截面图形,进行实时成像曝光,曝光区域照射在液料上,液料固化成型,未被照射区域,液料仍为液体。4). The optical system solidifies the liquid material. The optical imaging system using DLP technology can perform real-time imaging exposure according to the cross-section patterns of different molding layers. The exposed area is irradiated on the liquid material, and the liquid material is solidified and formed. The unirradiated area , The liquid material is still liquid.
  13. 如权利要求12所述的3D打印方法,其特征在于:在打印任务只使用一种材料进行打印时,步骤3)之后,重复步骤2)-4),直到完成打印任务。The 3D printing method according to claim 12, wherein when the printing task uses only one kind of material for printing, after step 3), steps 2) -4) are repeated until the printing task is completed.
  14. 如权利要求13所述的3D打印方法,其特征在于:上下两个层厚之间不排液,或者前一个层厚固化完成后,残余料液排走,但下一次供料时,料液量能满足料液层在光学系统的聚焦范围内。The 3D printing method according to claim 13, wherein no liquid is drained between the upper and lower layer thicknesses, or the residual material liquid is drained after the previous layer thickness is cured, but the next time the material is supplied, the material liquid The quantity can meet the focus range of the material and liquid layer in the optical system.
  15. 如权利要求12所述的3D打印方法,其特征在于:步骤4)之后,进入步骤5A),步骤5A):判断当前层是否需要使用另一种料液完成打印任务,若否,升降平台下降一个层厚,准备后一层的打印;若是,则排液、使升降平台保持在当前层位置。The 3D printing method according to claim 12, characterized in that: after step 4), proceed to step 5A), step 5A): determine whether the current layer needs to use another material liquid to complete the printing task; if not, the lifting platform descends One layer thick, ready for printing of the next layer; if yes, drain the liquid and keep the lifting platform at the current layer position.
  16. 如权利要求12所述的3D打印方法,其特征在于:步骤4)之后,进入步骤5B),步骤5B):判断后一层与当前层是否使用同一材料,若否,则重复步骤2)-5);若是,则排液、使升降平台保持在当前层位置,装有指定材料的供料机构向升降平台供料,供液完成后,光学系统对料液光固化。The 3D printing method according to claim 12, characterized in that: after step 4), proceed to step 5B), step 5B): determine whether the next layer and the current layer use the same material, and if not, repeat step 2)- 5); If yes, drain the liquid, keep the lifting platform at the current floor position, and the feeding mechanism equipped with the specified material supplies the lifting platform. After the liquid supply is completed, the optical system light-cures the material liquid.
  17. 如权利要求13-16之一所述的3D打印方法,其特征在于:使升降平台保持在当前位置的方法包括:打印完一层,升降平台不下降;或者,打印完一层、升降平台下降一个层厚;再使升降平台向上复位一个层厚。The 3D printing method according to any one of claims 13-16, wherein the method of keeping the lifting platform at the current position comprises: after printing one layer, the lifting platform does not descend; or, after printing one layer, the lifting platform descends One layer thickness; reset the lifting platform up one layer thickness again.
  18. 根据权利要求1所述的系统或者权利要求12所述的方法,其中所述的料液包括光响应交联基团修饰的大分子、邻硝基苄基类光扳机修饰的大分子、光引发剂。The system according to claim 1 or the method according to claim 12, wherein the feed liquid comprises a macromolecule modified by a photo-responsive cross-linking group, a macromolecule modified by an o-nitrobenzyl-based light trigger, and a photoinitiator Agent.
  19. 根据权利要求18所述的系统或者方法,其中,料液还包括去离子水。The system or method of claim 18, wherein the feed liquid further comprises deionized water.
  20. 根据权利要求18所述的系统或者方法,其中,所述光响应交联基团修饰的大分子和邻硝基苄基类光扳机修饰的大分子质量终浓度以去离子水质量计均为0.1~10%。The system or method according to claim 18, wherein the final mass concentration of the macromolecule modified by the photo-responsive cross-linking group and the macromolecule modified by an o-nitrobenzyl photo trigger is 0.1 in terms of deionized water mass ~ 10%.
  21. 根据权利要求18所述的系统或者方法,其中,所述光引发剂质量终浓度以去离子水质量计为0.001~1%。The system or method according to claim 18, wherein the final mass concentration of the photoinitiator is 0.001 to 1% based on the mass of deionized water.
  22. 根据权利要求18所述的系统或者方法,其中,所述光响应交联基团修饰的大分子中光响应交联基团的接枝取代率为10~90%。The system or method according to claim 18, wherein the graft substitution ratio of the photo-responsive cross-linking group in the macro-molecule modified by the photo-responsive cross-linking group is 10 to 90%.
  23. 根据权利要求18所述的系统或者方法,其中,光响应交联基团为甲基丙烯酰胺,甲基丙烯酸酐,甲基丙烯酸缩水甘油酯或丙烯酰氯中的一种或者几种。The system or method according to claim 18, wherein the photo-responsive cross-linking group is one or more of methacrylamide, methacrylic anhydride, glycidyl methacrylate, or acryloyl chloride.
  24. 根据权利要求18所述的系统或者方法,其中,所述邻硝基苄基类光扳机修饰的大分子中邻硝基苄基类光扳机的接枝取代率为1~100%。The system or method according to claim 18, wherein the graft substitution rate of the o-nitrobenzyl-based light trigger in the macromolecule modified by the o-nitrobenzyl-based light trigger is 1 to 100%.
  25. 根据权利要求24所述的系统或者方法,其中,所述邻硝基苄基类光扳机修饰的大分子如式(I)所示,式(I)中,R 1为-H或选自-CO(CH 2)xCH 3、-CO(CH 2CH 2O) xCH 3、-CO(CH 2) x(CH 2CH 2O) yCH 3的酯键类、选自-(CH 2) xCH 3、-(CH 2CH 2O) xCH 3、-(CH 2) x(CH 2CH 2O) yCH 3
    Figure PCTCN2019091868-appb-100001
    的醚键类、选自-COO(CH 2) xCH 3、-COO(CH 2CH 2O) xCH 3、-COO(CH 2) x(CH 2CH 2O) yCH 3的碳酸酯键类、选自-CONH(CH 2) xCH 3、-CONH(CH 2CH 2O) xCH 3、-CONH(CH 2) x(CH 2CH 2O) yCH 3的异氰酸酯键类,其中x和y≥0且为整数;R 2为-H或选自-O(CH 2) xCH 3、-O(CH 2CH 2O) xCH 3、-O(CH 2) x(CH 2CH 2O) yCH 3的取代基,其中x和y≥0且为整数;R 3选自氨基类连接键-O(CH 2) xCONH(CH 2) yNH-、卤代类连接键-O(CH 2) x-和羧基类连接键-O(CH 2) xCO-,其中x和y≥1且为整数;R 4为-H或-CONH(CH 2) xCH 3,其中x≥0且为整数;P 1为大分子;
    The system or method according to claim 24, wherein the ortho-nitrobenzyl-type light-triggered macromolecule is represented by formula (I), and in formula (I), R 1 is -H or selected from- Esters of CO (CH 2 ) xCH 3 , -CO (CH 2 CH 2 O) x CH 3 , -CO (CH 2 ) x (CH 2 CH 2 O) y CH 3 , selected from-(CH 2 ) x CH 3 、-(CH 2 CH 2 O) x CH 3 、-(CH 2 ) x (CH 2 CH 2 O) y CH 3
    Figure PCTCN2019091868-appb-100001
    Ethers, carbonates selected from -COO (CH 2 ) x CH 3 , -COO (CH 2 CH 2 O) x CH 3 , -COO (CH 2 ) x (CH 2 CH 2 O) y CH 3 carbonate Isocyanate bonds selected from -CONH (CH 2 ) x CH 3 , -CONH (CH 2 CH 2 O) x CH 3 , -CONH (CH 2 ) x (CH 2 CH 2 O) y CH 3 , Where x and y≥0 and are integers; R 2 is -H or selected from -O (CH 2 ) x CH 3 , -O (CH 2 CH 2 O) x CH 3 , -O (CH 2 ) x (CH 2 CH 2 O) y CH 3 substituents, where x and y ≥ 0 and are integers; R 3 is selected from amino-based linkages -O (CH 2 ) x CONH (CH 2 ) y NH-, halogenated linkages Bond -O (CH 2 ) x -and carboxyl-type bond -O (CH 2 ) x CO-, where x and y ≥ 1 and are integers; R 4 is -H or -CONH (CH 2 ) x CH 3 , Where x≥0 and is an integer; P 1 is a macromolecule;
    Figure PCTCN2019091868-appb-100002
    Figure PCTCN2019091868-appb-100002
  26. 根据权利要求25所述的系统或者方法,其中,所述邻硝基苄基类光扳机为邻硝基苄基。The system or method according to claim 25, wherein the ortho-nitrobenzyl-based trigger is ortho-nitrobenzyl.
  27. 根据权利要求18所述的系统或者方法,其中,所述光响应交联基团修饰的大分子和邻硝基苄基类光扳机修饰的大分子中的天然生物大分子均为葡聚糖、透明质酸、明胶、海藻酸钠、硫酸软骨素、丝素、壳聚糖、羧甲基纤维素或胶原,聚乙二醇或柠檬酸聚合物(PEGMC)中的一种。The system or method according to claim 18, wherein the natural biological macromolecules in the macromolecules modified by the photo-responsive cross-linking group and the macromolecules modified by an o-nitrobenzyl-type photo-trigger are dextran, One of hyaluronic acid, gelatin, sodium alginate, chondroitin sulfate, silk fibroin, chitosan, carboxymethyl cellulose or collagen, polyethylene glycol or citric acid polymer (PEGMC).
  28. 一种用于光控3D打印生物材料,所述材料包括光响应交联基团修饰的大分子、邻硝基苄基类光扳机修饰的大分子、光引发剂。A biomaterial for light-controlling 3D printing, the material includes a macromolecule modified by a light-responsive cross-linking group, a macromolecule modified by an o-nitrobenzyl-based photo trigger, and a photoinitiator.
  29. 根据权利要求28所述的生物材料,其中,还包括去离子水。The biological material according to claim 28, further comprising deionized water.
  30. 根据权利要求29所述的生物材料,其中,所述光响应交联基团修饰的大分子和邻硝基苄基类光扳机修饰的大分子质量终浓度以去离子水质量计均为0.1~10%。The biomaterial according to claim 29, wherein the final mass concentration of the macromolecules modified by the photo-responsive cross-linking group and the macromolecules modified by an o-nitrobenzyl-based light trigger are both 0.1 to 1 in deionized water mass. 10%.
  31. 根据权利要求30所述的生物材料,其中,所述光引发剂质量终浓度以去离子水质量计为0.001~1%。The biological material according to claim 30, wherein the final mass concentration of the photoinitiator is 0.001 to 1% based on the mass of deionized water.
  32. 根据权利要求30或者31所述的生物材料,其中,所述光响应交联基团修饰的大分子中光响应交联基团的接枝取代率为10~90%.The biological material according to claim 30 or 31, wherein the photo-responsive cross-linking group in the macromolecule modified by the photo-responsive cross-linking group has a graft substitution ratio of 10 to 90%.
  33. 根据权利要求28-32之一所述的生物材料,其中,光响应交联基团为甲基丙烯酰胺,甲基丙烯酸酐,甲基丙烯酸缩水甘油酯或丙烯酰氯中的一种或者几种。The biomaterial according to any one of claims 28 to 32, wherein the photo-responsive cross-linking group is one or more of methacrylamide, methacrylic anhydride, glycidyl methacrylate, or acryloyl chloride.
  34. 根据权利要求28-33之一所述的生物材料,其中,所述邻硝基苄基类光扳机修饰的大分子中邻硝基苄基类光扳机的接枝取代率为1~100%。The biomaterial according to any one of claims 28-33, wherein the graft substitution rate of the o-nitrobenzyl-based phototriggers in the macromolecule modified by the o-nitrobenzyl-based phototriggers is 1 to 100%.
  35. 根据权利要求34所述的生物材料,其中,所述邻硝基苄基类光扳机修饰的大分子如式(I)所示,式(I)中,R 1为-H或选自-CO(CH 2)xCH 3、-CO(CH 2CH 2O) xCH 3、 -CO(CH 2) x(CH 2CH 2O) yCH 3的酯键类、选自-(CH 2) xCH 3、-(CH 2CH 2O) xCH 3、-(CH 2) x(CH 2CH 2O) yCH 3
    Figure PCTCN2019091868-appb-100003
    的醚键类、选自-COO(CH 2) xCH 3、-COO(CH 2CH 2O) xCH 3、-COO(CH 2) x(CH 2CH 2O) yCH 3的碳酸酯键类、选自-CONH(CH 2) xCH 3、-CONH(CH 2CH 2O) xCH 3、-CONH(CH 2) x(CH 2CH 2O) yCH 3的异氰酸酯键类,其中x和y≥0且为整数;R 2为-H或选自-O(CH 2) xCH 3、-O(CH 2CH 2O) xCH 3、-O(CH 2) x(CH 2CH 2O) yCH 3的取代基,其中x和y≥0且为整数;R 3选自氨基类连接键-O(CH 2) xCONH(CH 2) yNH-、卤代类连接键-O(CH 2) x-和羧基类连接键-O(CH 2) xCO-,其中x和y≥1且为整数;R 4为-H或-CONH(CH 2) xCH 3,其中x≥0且为整数;P 1为大分子;
    The biomaterial according to claim 34, wherein the macromolecule modified by the ortho-nitrobenzyl-based light trigger is represented by formula (I), and in formula (I), R 1 is -H or selected from -CO (CH 2 ) xCH 3 , -CO (CH 2 CH 2 O) x CH 3 , -CO (CH 2 ) x (CH 2 CH 2 O) y CH 3 ester bond, selected from-(CH 2 ) x CH 3 、-(CH 2 CH 2 O) x CH 3 、-(CH 2 ) x (CH 2 CH 2 O) y CH 3
    Figure PCTCN2019091868-appb-100003
    Ethers, carbonates selected from -COO (CH 2 ) x CH 3 , -COO (CH 2 CH 2 O) x CH 3 , -COO (CH 2 ) x (CH 2 CH 2 O) y CH 3 carbonate Isocyanate bonds selected from -CONH (CH 2 ) x CH 3 , -CONH (CH 2 CH 2 O) x CH 3 , -CONH (CH 2 ) x (CH 2 CH 2 O) y CH 3 , Where x and y≥0 and are integers; R 2 is -H or selected from -O (CH 2 ) x CH 3 , -O (CH 2 CH 2 O) x CH 3 , -O (CH 2 ) x (CH 2 CH 2 O) y CH 3 substituents, where x and y ≥ 0 and are integers; R 3 is selected from amino-based linkages -O (CH 2 ) x CONH (CH 2 ) y NH-, halogenated linkages Bond -O (CH 2 ) x -and carboxyl-type bond -O (CH 2 ) x CO-, where x and y≥1 and are integers; R 4 is -H or -CONH (CH 2 ) x CH 3 , Where x≥0 and is an integer; P 1 is a macromolecule;
    Figure PCTCN2019091868-appb-100004
    Figure PCTCN2019091868-appb-100004
  36. 根据权利要求35所述的生物材料,其中,所述邻硝基苄基类光扳机为邻硝基苄基。The biological material according to claim 35, wherein the ortho-nitrobenzyl-based photo trigger is ortho-nitrobenzyl.
  37. 根据权利要求28所述的生物材料,其中所述光响应交联基团修饰的大分子和邻硝基苄基类光扳机修饰的大分子中的天然生物大分子均为葡聚糖、透明质酸、明胶、海藻酸钠、硫酸软骨素、丝素、壳聚糖、羧甲基纤维素或胶原,聚乙二醇或柠檬酸聚合物(PEGMC)中的一种。The biomaterial according to claim 28, wherein the natural macromolecules in the macromolecules modified by the light-responsive cross-linking group and the macromolecules modified by an o-nitrobenzyl-type light trigger are dextran and hyaluron One of acid, gelatin, sodium alginate, chondroitin sulfate, silk fibroin, chitosan, carboxymethyl cellulose or collagen, polyethylene glycol or citric acid polymer (PEGMC).
  38. 一种权利要求28-37之一所述的光控3D打印生物材料在皮肤损伤修复中的应用。An application of the light-controlled 3D printed biological material according to any one of claims 28 to 37 in repairing skin damage.
  39. 一种权利要求28-37之一所述的光控3D打印生物材料在关节软骨缺损修复中的应用。An application of the light-controlled 3D printed biological material according to any one of claims 28 to 37 in repairing articular cartilage defects.
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